Unit Post Tension & Erection PRESTRESS POST-TENSIONING

KANTOR PUSAT : GEDUNG TERASKITA BUILDING

Gedung Teraskita Lt.3&3A Jl. MT Haryono, Kav. No.10A - Jakarta Timur 13340
Telp. (021) 22892999, 29838020 • Fax. (021) 29838025
• Email. [email protected]
Homepage. www.waskitaprecast.co.id
PT. Waskita Beton Precast already has a business unit in the field of Prestress Post-tensioning.
In carrying out this Post-tensioning work , PT. Waskita Beton Precast work together and use the
system of “Liuzhou VLM Prestressing Co., Ltd.”, is the company from China that has produced
many material and equipment of prestress.
VLM system complies with international standards and is widely accepted in many countries,
and the system are known for our reliability and high performance products. Stressing
Anchorage (also commonly known as live anchor) is the most widely used form of
posttensioning anchorage system. It consists of wedge, anchor head, bearing plate
andbursting/spiral reinforcement. It is most commonly found in bonded post-tensioning
usingstrand as tendons in concrete structure and rock/soil anchoring structure.

VLM anchoR head & wedge VLM Stressing anchorage VLM Stressing anchorage and stressing jack
structural diagram

1 PT. Waskita Beton Precast

 VLM13 (15) Stressing Anchorage
VLM13 & VLM15 Stressing Anchorage covers the whole spectrum of engineering, from bridge,
buildings, to civil applications, both above & underground.
VLM13 is the general description of VLM's products designed specifically for Φ12.7mm, while
VLM15 is the description for Φ15.24mm.
VLM bonded post-tensioning using strand as tendon consists of Stressing Anchorage,
Fix Anchorage, Corrugated Duct and PC Strand.

VLM Stressing anchorage VLM Stressing anchorage Structural diagram

Technical Parameter Table for VLM13(15) Stressing Anchorage Unit : mm

STR A ND S ANCHO R ANCHO R B EA R IN G D U CT B U R S TIN G / S P IR A L
D ia . TYP E H EA D P LA T E M ET A L R EIN FO R C EM EN T
Ø A x B C D Ø E ( ID ) Ø F Ø G H N o.
V L M 1 3 -7 115 x 48 150 120 100 55 150 12 50 3
1 2 ,7 0 m m
V L M 1 3 -1 2 155 x 52 210 180 150 80 210 12 50 6
(0 ,5 " )
V L M 1 3 -1 9 185 x 63 250 210 155 90 225 12 50 8
V L M 1 5 -4 95 x 48 140 100 95 55 140 12 50 3
1 5 ,2 4 m m V L M 1 5 -7 125 x 50 175 130 110 70 170 12 50 6
(0 ,6 " ) V L M 1 5 -1 2 165 x 58 230 200 135 90 225 12 50 8
V L M 1 5 -1 9 205 x 70 290 240 160 110 280 12 50 12

Table for Clearance requirements and block-out / recces-box dimensions

for VLM13 (15) Stressing Anchorage Unit : mm

S TR A N D S ANCHO R B EA R IN G B LO C K -O U T / R EC C ES B O X C O N C R ETE G R A D E
D ia. TYP E P LA TE D IM EN S IO N S C40 C50 C60
A B C D H K H K H K
V LM 1 3 -7 150 380 250 120 195 127 180 120 165 112
1 2 ,7 0 m m
V LM 1 3 -1 2 210 450 310 130 273 178 252 168 231 157
(0 ,5 ")
V LM 1 3 -1 9 265 540 380 140 344 225 318 212 291 198
V LM 1 5 -4 140 380 250 120 182 119 168 112 154 105
1 5 ,2 4 m m V LM 1 5 -7 175 450 310 130 227 148 210 140 192 131
(0 ,6 ") V LM 1 5 -1 2 230 540 380 140 299 195 276 184 253 172
V LM 1 5 -1 9 290 600 450 150 377 246 348 232 319 217

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 VLM13 (15) Fixed-end H- Anchorage
VLM13(15) Fixed-end type H-anchorage is fixed-end anchorage system (also commonly known as
dead anchorage). It is unique function is when the strand is deliberately shaped to form a bond
head (also commonly known as pear / onion shape head) and prestressing force is directly
transferred to the concrete structure when the strands bond with the concrete.

VLM Stressing anchorage VLM Fix h-anchorage structural diagram

Technical Parameter for VLM13(15) Fixed-end Type H-anchorage Unit : mm

STR A ND S A NCH O R B O ND H EA D TENSIO N B U R STING / SP IR A L CO RRU GAT ED

D ia. TYP E layout d imension LENGTH R EINFO R CEM ENT M etal D uct
A B C (M in) D ØE ØG No. ( ID )
V LM 13-7H 170 190 850 155 150 12 3 55
12,70 mm
V LM 13-12H 270 310 850 155 210 12 6 80
(0,5")
V LM 13-19H 310 390 950 155 225 12 8 90
V LM 15-4H 190 210 950 145 140 12 3 55
15,24 mm V LM 15-7H 210 230 1300 155 170 12 6 80
(0,6") V LM 15-12H 330 390 1300 155 225 12 8 90
V LM 15-19H 390 470 1300 155 280 12 12 110

VLM FLAT Stressing Anchorage

Flat Stressing Anchorage is generally used for the side walls of hollow core beams / girders,
transverse post-tensioning of box girders deck / top slab, flat slab etc. VLM has a
patenteddesign“Stressing Jack” that is specifically designed for optimum stressing of flat
anchorage. Flat Stressing Anchorage consists of wedge, flat anchor head, flat bearing plate
and flat bursting/ spiral reinforcement, and avalaible in range from 2 to 5 strands.

VLM Flat stressing anchorage structural diagram

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 VLM Hydraulic Stressing Jack YDC Series

Technical Parameter YDC Jack Installation Space Requirment Unit : mm

M IN .
N O M IN A L T E N S IL E P R E C U T T IN G
TYPE S IZ E W E IG H T ST RO KE S E R V IC E
F O R CE P IS T O N A R E A LEN G T H
SP ACE
fD x L A B x C
( kN ) ( Cm 2 ) ( mm ) ( kg ) ( mm ) ( mm ) ( mm )
Y D C1500B -200 1500 293.7 270 x 346 90 200 500 950 x 180
Y D C2500B -200 2500 436.9 342 x 351 148 200 550 1050 x 220
Y D C3500B -200 3500 647.6 410 x 367 220 200 590 1100 x 250
Y D C5000B -200 5000 1005.0 495 x 435 425 200 650 1150 x 290

VLM Hydraulic Mono Jack YDQ260

Technical Parameter YDC Jack Installation Space Requirment Unit : mm

T E N S IL E M IN .
N O M IN A L P R E C U T T IN G
TYPE P IS T O N S IZ E W E IG H T ST RO KE S E R V IC E
F O R CE LENGT H
AREA SP ACE
fD xL A B xC
( kN ) ( Cm2 ) ( mm ) ( kg ) ( mm ) ( mm ) ( mm )
YD Q 260B 260 4 4 .1 7 112 x 500 19 200 250 950 x 100

DATA OF PC STRANDS
Properties Data for PC Strands
ASTM A416, Seven Wire, Stress Relieved, Grade 270, Low Relaxation
( Ultimate Tensile Stress = 1860 Mpa, Elastic Modulus = 194,000 Mpa )
Dia. 13mm Dia. 15mm
Reference Name ( Dia. 0.5" ) ( Dia. 0.6" )
Nominal Diameter mm 12.7 15.24
Cross Section Area mm2 98.71 140
Unit Weight kg/m 0.775 1.102
Ultimate Load (Ultimate T ensile Strength) kN 183.7 260.7
Yield Strength at 1% extension kN 165.3 234.6
Elongation to fracture % 3.5 3.5
Relaxation after 1000hr at 70% UT S % 2.5 2.5

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 VLM Project References

East China Sea Bridge Jiangyin Yangtze River Bridge

Shonghua River - China Liuzhou Bridge

Funing Bridge Yiyang to Cross Rail Way Arch Bridge

Nam Road Bridge Taijin Suspension Bridge

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7 PT. Waskita Beton Precast
VLM Certificated

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 TEST REPORT

“ S TAT I C LO A D T E S T ”

“ LO A D T R A N S F E R T E S T ”

9 PT. Waskita Beton Precast

 PLANT KARAWANG
JAWA BARAT

PLANT SADANG - PURWAKARTA

JAWA BARAT

PT. WASKITA BETON PRECAST

UNIT POST TENSION & ERECTION
KANTOR PUSAT : GEDUNG TERASKITA BUILDING
Gedung Teraskita Lt.3&3A Jl. MT Haryono, Kav. No.10A - Jakarta Timur 13340
Telp. (021) 22892999, 29838020 • Fax. (021) 29838025
Email. [email protected] • Homepage. www.waskitaprecast.co.id

PT. Waskita Beton Precast 10