Tech Spec

NTPC-SAIL POWER COMPANY PVT.LTD.
ROURKELA PP-III EXPANSION
VOLUME – II
TECHNICAL SPECIFICATION FOR
POLES & HIGH MAST
SPECIFICATION NO: PE-TS-427-558-E004

REV-0
BHARAT HEAVY ELECTRICALS LIMITED

POWER SECTOR
PROJECT ENGINEERING MANAGEMENT
NOIDA, UTTAR PRADESH, INDIA – 201301
SPECIFICATION NO. PE-TS-427-558-E004
VOLUME II
POLES & HIGH MAST
CONTENTS SHEET
REVISION 0 DATE: 28.12.2016
2X250 MW ROURKELA TPS
SHEET 1 OF 1
CONTENTS
S. NO. DESCRIPTION NO. OF SHEETS
01 SECTION - ‘I’ COMPLIANCE CERTIFICATE 01
SPECIFIC TECHNICAL REQUIREMENT 03
DATA SHEET-A 05
DATA SHEET-C 04
SUB VENDOR’S LIST 04
02 SECTION - ‘II’ GENERAL TECHNICAL REQUIRMENTS 10
STANDARD QUALITY PLAN 02
Total number of sheets including cover & separator sheets: 31 SHEETS

TECHNICAL SPECIFICATION
VOLUME II
FOR POLES & HIGH MAST
SECTION I
1 x 250 MW ROURKELA TPP
SHEET 1 of 1
COMPLIANCE CERTIFICATE
The bidder shall confirm compliance to the following by signing/ stamping this compliance certificate
and furnishing same with the offer.
1. The scope of supply, technical details, construction features, design parameters etc. shall be
as per technical specification & there are no exclusion/ deviation with regard to same
2. There are no deviation with respect to specification other than those furnished in the ‘schedule
of deviations’
3. Only those technical submittals which are specifically asked for in NIT to be submitted at tender
stage shall be considered as part of offer. Any other submission, even if made, shall not be
considered as part of offer.
4. Any comments/ clarifications on technical/ inspection requirements furnished as part of bidder’s

covering letter shall not be considered by BHEL, and bidder’s offer shall be construed to be in
conformance with the specification.
5. Any changes made by the bidder in the price schedule with respect to the description/ quantities
from those given in BOQ-Cum-Price schedule of the specification shall not be considered (i.e.,
technical description & quantities as per specification shall prevail).
---------------------------------------------------------------------
BIDDER’S STAMP & SIGNATURE
VOLUME II
POLES & HIGH MAST
SECTION - I
SHEET 1 OF 3
SECTION – ‘I’
SPECIFIC TECHNICAL REQUIREMENTS

VOLUME II
POLES & HIGH MAST
SECTION - I
SHEET 2 OF 3
1.0 SCOPE OF ENQUIRY
1.1 Design, manufacture, assembly, inspection & testing at manufacturer's works, proper packing and delivery to site of
POLES as mentioned in different sections of this specification, complete with all accessories for efficient and trouble-free
operation.
1.2 Standard technical requirements of the POLES are indicated in Section-II. Project specific requirements/changes are
listed in Section-I.
1.3 The requirements of Section-I shall prevail and govern in case of conflict between the corresponding
requirements of Section-I and Section-II.
1.4 Review of sub vendor’s documents by the vendor shall not relieve the vendor from the responsibility of design and
supply.
1.5 The documents shall be in English language and MKS system of units.
2.0 BILL OF QUANTITIES:
2.1 Quantity requirements shall be as per BOQ-cum-price schedule as part of NIT.
3.0 SPECIFIC TECHNICAL REQUIREMENTS
S.No. Reference Clause No. of Specific Requirement/ Change

Section- II
1 General 4 X 16 mm2 cable should be read as 3.5 X
25 mm2 cable.
2 7.0 (TOOLS & TACKLES) Bidder to supply necessary accessories
required for installation of its supplied
equipment’s without any cost
implication to BHEL.
4.0 DOCUMENTATION
4.1 Documents required after award of LOI shall be as per attachment-I (to be submitted by
successful bidder).
VOLUME II
POLES & HIGH MAST
SECTION - I
SHEET 3 OF 3
ATTACHMENT – I
DOCUMENTS REQUIRED AFTER AWARD OF LOI

(To be submitted by successful bidder)
SL.
DOCUMENT TITLE DWG. / DOCUMENT No. CATEGORY
No.
1 TECHNICAL DATASHEET FOR
POLES/ HIGH MAST PE-V0-427-558-E404 APPROVAL
2 GA DRAWING OF POLE-PS1
PE-V0-427-558-E075 APPROVAL
3 GA DRAWING OF POLE-PS2
4 GA DRAWING OF POLE-PF2
5 GA DRAWING FOR JB(S)

6 MANUFACTURING QUALITY PLAN

FOR POLES PE-V0-427-558-E907 APPROVAL
7 FIELD QUALITY PLAN FOR POLES

PE-V0-427-558-E911 INFORMATION
8 BILL OF MATERIAL FOR POLES

9 INSTRUCTION FOR ERECTION OF

POLES PE-V0-427-558-E427 INFORMATION
Note: The above list of drawings and documents is indicative.

TECHNICAL SPECIFICATION FOR VOLUME II
POLES & HIGH MAST SECTION I
DATASHEET-A REVISION: 0 DATE: 28.12.2016
SHEET 1 OF 5
1.0 APPLICABLE STANDARDS & CODES
[A] POLES AND HIGH MAST
1. Tubular steel poles for over head IS 2713

power lines
2. Code and practice for design loads for IS 875 Part III
structures
3. Code of practice for general IS 800

construction in steel
4. European structural steel standard BS-EN 10025
5. Code of practice for phosphating IS 6005

of iron and steel
6. Colour for ready mixed paints IS 5

& enamels
7. Recommended practice for hot dip IS 2629

galvanising of iron & steel
8. Method of testing uniformity of IS 2603

coating on zinc coated articles
8. Method of sampling for steel pipes, IS 4711

tubes & fittings
10. Method of chemical analysis of pig iron, IS 228

cast iron and plain carbon & low alloy steel
11. Steel tubes for structural purposes IS 1161
12. Mechanical testing of metals-Tensile IS 1608

Testing
13. Specification for hot dip zinc coatings IS 4759

on structural steel and allied products
14. Method for testing uniformity of coating IS 2633

on zinc coated articles
[B] ASSEMBLED EQUIPMENT AND COMPONENTS
1. Low voltage switchgear and controlgear IEC 60947
2. General requirements for enclosures for IS 14772

SHEET 2 OF 5
accessories for household and similar fixed

electrical installations
3. Electrical accessories- Circuit breaker for IEC 60898

overcurrent protection for household and
similar installations
4. Low voltage Fuses for voltages not exceeding IS 13703

1100V AC or 1500V DC
5. Visual indicator lamps IS 1901
2.0 TECHNICAL DETAILS
S. No. Description Unit Value
1.0 System Design Data
a Rated voltage V 415
b Rated frequency Hz 50
Voltage and frequency variation Voltage: + 10%

c %
(permissible) Frequency: + 5%
Combined voltage & frequency
d % 10% absolute
variation (permissible)
e System fault level & duration kA, sec 50kA for 1 sec
2.0 Lighting Poles As per IS-2713
2.1 Type of Pole
a PS-1 (11m), Refer 3.1.9 Section-II SP51 as per IS-2713
PS-2 (11 m), Refer 3.1.9 Section-

b SP67 as per IS-2713
II
PS-4 (13 m), Refer 3.1.9 Section-
c SP67 as per IS-2713
II
d PF-1 (11m), Refer 3.1.9 Section-II SP51 as per IS-2713
e PF-2 (13m), Refer 3.1.9 Section-II SP51 as per IS-2713
2.2 Material MS
2.3 Tensile Strength MPa [√ ] 410

SHEET 3 OF 5
2.4 Mounting arrangement [√ ] PCC foundation [ ] Base plate
2.5 Grade of concrete [ ] M20 [√ ] M25 [ ] M30
2.6 Surface Treatment [ ] Painted [√ ] Galvanized
Note : - Tensile Strength shall be
PAINTING details for poles (if

2.7 (NOT APPLICABLE)
applicable)
a Paint shade as per IS:5
b Paint Thickness Microns
GALVANISATION details for

2.8
poles
a Process Hot dip
b Min weight of zinc coating gm/m2 500
c Avg. thickness of zinc coating Microns 70
3.0 Street Light Junction Box
a Enclosure material [ ] FRP [√] CRCA Sheet.
b Enclosure thickness mm 1.6
c Galvanisation details
i) Process Hot dip
ii) Min weight of zinc coating gm/m2 500
iii) Avg. thickness of zinc coating Microns 70
d Degree of protection IP-55
4.1 Switch-Fuse Unit

Utilisation category for main
a contacts
AC23
4.2 Miniature Circuit Breaker
a SPN MCB rating (min) A 20
b DP MCB rating (min) A 20

SHEET 4 OF 5
c TPN MCB rating (min) A 32
d Short time rating kA 10

Magnetic short circuit protection
e required
[√ ] Yes [ ] No
Thermal overload protection
f required
[√ ] Yes [ ] No
5.3 Power Contactors
a AC contactors voltage coil rating V 240
b DC contactors voltage coil rating V 220
5.4 Selector switch
a Type of selector switch [√ ] Stay put [ ] Wing knob
b Lockable [√ ] Yes [ ] No
5.5 Push Button
a Voltage grade V 500
b Potential free contacts 2NO+2NC
5.6 Time switch
a Type Digital synchronous
b Range Hr 00-24
c Coil voltage rating V 240
5.7 Timer
a Type
b ON delay timer range Sec 0-5
c OFF delay timer range Sec 0-180
d AC Coil voltage rating V 240
e DC Coil voltage rating V 220

By vendor for all incoming and outgoing
6.0 Cable Glands
cables at Pole JB
[√ ] Double compression
a Type
[ ] Single compression
b Material Brass
[√ ] Yes [ ] No
c Nickel Plating provided
Cable Gland shall be suitable for following

d Size
cable sizes : -
SHEET 5 OF 5
Cable Cable Cable Overall

Size Dia. Dia over dia of
under armour cable
armour
3.5C- 18.7 21.8 24.9
25sqmm (±1.5mm) (±1.5mm) (±1.5mm)
3.5C- 24.2 27.4 30.8
50sqmm (±2.0mm) (±2.0mm) (±2.0mm)
3.5C- 31.4 35.4 38.8
95sqmm (±2.0mm) (±2.0mm) (±2.0mm)
By vendor for all incoming and outgoing
7.0 Cable Lugs
cables at Pole JB
a Type [√ ] Crimping type [ ] Ring type
b Material Tinned copper

Suitable for Cable sizes: 3.5C-25sqmm, 3.5C-
c Size
50sqmm, 3.5C-95sqmm armoured cable.
SPECIFICATION NO. PE-SS-999-558-E004
POLES & HIGH MAST SECTION II
DATASHEET-C REVISION: 0 DATE: 29.12.2016
SHEET 1 OF 4
S. No. Description Unit Value
1.0 System Design Data
a Rated voltage V
b Rated frequency Hz
Voltage and frequency variation

c %
(permissible)
Combined voltage & frequency variation
d %
(permissible)
e System fault level & duration kA, sec
2.0 Lighting Poles
2.1 Type of Pole
a PS-1 (11m), Refer 3.1.9 Section-II
b PS-2 (11 m), Refer 3.1.9 Section-II
c PS-4 (11 m), Refer 3.1.9 Section-II
d PF-1 (12m), Refer 3.1.9 Section-II
e PF-2 (12m), Refer 3.1.9 Section-II
2.2 Material
2.3 Tensile Strength MPa
2.4 Mounting arrangement
2.5 Grade of concrete
2.6 Surface Treatment
PAINTING details for poles (if

2.7
applicable)
a Paint shade as per IS:5
b Paint Thickness Microns
GALVANISATION details for poles (if

2.8
applicable)
SHEET 2 OF 4
a Process
b Min weight of zinc coating gm/m2
c Avg thickness of zinc coating Microns

Exterior Aluminium paint specified at 2.7 above is not in vendor’s scope and is to be carried
Note: out at site after installation. It is specified only for completeness of datasheet. However, black
bituminous paint & red oxide primer to be applied by vendor as per clause 3.12 of section II.
3.0 Lighting Masts
a Number of luminaires on each mast nos.
b Type of design
c Material
d Height meter
e Grade of concrete
f Galvanisation details
i) Process
ii) Min weight of zinc coating gm/m2
iii) Avg. thickness of zinc coating Microns
4.0 Street Light Junction Box
a Enclosure material
b Enclosure thickness mm
c Galvanisation details
i) Process
ii) Min weight of zinc coating gm/m2
iii) Avg. thickness of zinc coating Microns
d Degree of protection
5.0 Feeder Panel

SHEET 3 OF 4
a Enclosure material
b Enclosure thickness mm
c Degree of protection
d Paint shade
e Paint type
f Paint thickness microns
5.1 Switch-Fuse Unit
a Utilisation category for main contacts
5.2 Miniature Circuit Breaker
a SPN MCB rating (min) A
b DP MCB rating (min) A
c TPN MCB rating (min) A
d Short time rating kA
e Magnetic short circuit protection required
f Thermal overload protection required
5.3 Power Contactors
a AC contactors voltage coil rating V
b DC contactors voltage coil rating V
5.4 Selector switch
a Type of selector switch
b Lockable
5.5 Push Button
a Voltage grade V
b Potential free contacts
5.6 Time switch
a Type
b Range Hr
c Coil voltage rating V
5.7 Timer
a Type
b ON delay timer range Sec

SHEET 4 OF 4
c OFF delay timer range Sec
d AC Coil voltage rating V
e DC Coil voltage rating V

By vendor for all incoming and
6.0 Cable Glands outgoing cables at Pole JB and
feeder panel
a Type
b Material
c Nickel Plating provided
d Size
By vendor for all incoming and
7.0 Cable Lugs outgoing cables at Pole JB and
feeder panel
a Type
b Material
c Size
1X250 MW Rourkela TPS PE‐TS‐427‐558‐E004 R0
Package Name Pack Code ITEM VENDOR ADDRESS

ITEM
CODE
SIEMENS RC‐IN I S NR DEL AREA, JIL BUILDING, TOWER‐B, PLOT NO. 78, SECTOR 18,
GURGAON‐122015, INDIA
GE‐POWER KAMAK TOWER, 3RD FLOOR, PLOT NO. 12‐A, TVK INDUSTRIAL ESTATE,
STATION LIGHTING EKKADUTHANGAL, GUINDY, CHENNAI‐600032
558‐11000‐A AC CONTACTORS ES1
SYSTEM TELEMECHANIQUE/ SCHNEIDER 9TH FLOOR, BLDG. NO. 10, TOWER‐C, DLF CYBER CITY, PH‐II, GURGAON‐
ELECTRIC INDIA PVT. LTD. 122002
L&T 32, SHIVAJI MARG, P.O. BOX‐ 6223, NEW DELHI‐110015
BCH 20/4, MATHURA ROAD, FARIDABAD, HARYANA‐121006
C&S ELECTRIC LTD. 222, OKHLA IND. ESTATE, PH‐III, NEW DELHI‐110020
SCHNEIDER ELECTRIC INDIA PVT. 9TH FLOOR, BLDG. NO. 10, TOWER‐C, DLF CYBER CITY, PH‐II, GURGAON‐
LTD. 122002
STATION LIGHTING GURGAON‐122015, INDIA
558‐11000‐A AC MCCB ES3
SYSTEM GE‐POWER KAMAK TOWER, 3RD FLOOR, PLOT NO. 12‐A, TVK INDUSTRIAL ESTATE,
EKKADUTHANGAL, GUINDY, CHENNAI‐600032
CROMPTON GREAVES RAIL TRANSPORTATION SYSTEMS,VANDANA BUILDING, 11, TOLSTOY
MARG, TOLSTOY MARG, NEW DELHI, DL 110001
AUTOMATIC ELECTRIC LTD. 96 AB LONAVLA INDUSTRIAL ESTATE NANGARGAON, LONAVLA‐410401
STATION LIGHTING
558‐11000‐A AMMETER ES74
SYSTEM RISHABH INST.PVT LTD RISHABH INSTRUMENTS PVT. LTD.F‐31, MIDC, SATPURNASHIK ‐
422007MAHARASHTRA INDIA
ABB 14, MATHURA ROAD, FARIDABAD, HARYANA‐121003
ALSTOM LTD A‐7, SEC‐65, NOIDA
JYOTI LTD. JYOTI LIMITED, E&CS DIVISION,3/15, BIDC, GORWA,VADODARA ‐ 390 016,
STATION LIGHTING
558‐11000‐A AUXILIARY RELAYS ES7 E‐MAIL ID: [email protected]
SYSTEM
OEN INDIA LTD 29/1479, VYTILLA, COCHIN ‐ 682 019KERALA, INDIA
ALLIED TRADERS & EXPORTERS C‐124 A, SECTOR‐2,NOIDA ‐201 301, UTTAR PRADESH, INDIA
ARUP ENGG & FOUNDARY WORKS 391/119,PRINCE ANWAR SHAH ROAD, CALCUTTA‐700068
BALIGA LIGHTING EQPT PVT LTD 63A,CP RAMASWAMY ROAD, ALWARPET,P.B.No 6910, CHENNAI‐600018
STATION LIGHTING COMMET BRASS PRODUCTS NUTAN CHEMICAL COMPOUND, WALBHAT ROAD, GOREGAON, MUMBAI‐

558‐11000‐A CABLE GLANDS ES11
SYSTEM 400063
DOWELLS M/S. DOWELLS ELECTRICALS47/47A, SATGURU INDUSTRIAL ESTATE.OFF
AAREY ROAD, GOREGOAN (EAST).MUMBAI 400 063.
ELECTROMAC INDUSTRIES 27/28AF NEW EMPIRE IND.ESTT., R.KRISHNA MANDIR RD.JB NGR
,ANDHERI(E),MUMBAI‐400059
INCAB HARE STREET,KOLKATA,WEST BENGAL‐700001
DOWELLS M/S. DOWELLS ELECTRICALS47/47A, SATGURU INDUSTRIAL ESTATE.OFF
STATION LIGHTING
558‐11000‐A CABLE LUGS ES12 AAREY ROAD, GOREGOAN (EAST).MUMBAI 400 063.
SYSTEM
UNIVERSAL MACHINES LTD. 4,B.B.D.BAG (EAST) 90,STEPHEN HOUSE,5TH FLR CALCUTTA‐700001
KAYCEE KAYCEE INDUSTRIES LTD., C/O‐CMS COMPUTERS LTD., 35A, REAR BLDG.,
KILOKARI, NEW DELH1‐110014
STATION LIGHTING CONTROL SWITCHES/ SCHNEIDER ELECTRIC INDIA PVT. 9TH FLOOR, BLDG. NO. 10, TOWER‐C, DLF CYBER CITY, PH‐II, GURGAON‐
558‐11000‐A ES21
SYSTEM SELECTOR SWITCH LTD. 122002
Shrenik & Co. 39A/3, PANCHRATNA INDUSTRIAL ESTATE, SARKHEJ‐BAVLA ROAD,
CHANGODAR, AHMEDABAD – 382 213
RECOM PVT. LTD. M/S RECOM PVT. LTD.,16A , 2ND FLOOR A, WING RAJ INDUSTRIAL
COMPLEX, MILITARY ROAD , MAROL ANDHERI ( EAST ),MUMBAI
,MAHARASHTRA STATE : 400059
CROMPTON GREAVES RAIL TRANSPORTATION SYSTEMS,VANDANA BUILDING, 11, TOLSTOY
MARG, TOLSTOY MARG, NEW DELHI, DL 110001
STATION LIGHTING
558‐11000‐A D.C. MCCB ES13 GE‐POWER KAMAK TOWER, 3RD FLOOR, PLOT NO. 12‐A, TVK INDUSTRIAL ESTATE,
SYSTEM
LTD. 122002
BHEL (BHOPAL) HEAVY ELECTRICAL PLANT
ELECTROMAC INDUSTRIES 27/28AF NEW EMPIRE IND.ESTT., R.KRISHNA MANDIR RD.JB NGR
,ANDHERI(E),MUMBAI‐400059
STATION LIGHTING L&T 32, SHIVAJI MARG, P.O. BOX‐ 6223, NEW DELHI‐110015
558‐11000‐A DC CONTACTORS ES20
SYSTEM SIEMENS RC‐IN I S NR DEL AREA, JIL BUILDING, TOWER‐B, PLOT NO. 78, SECTOR 18,
TELEMECHANIQUE/ SCHNEIDER 9TH FLOOR, BLDG. NO. 10, TOWER‐C, DLF CYBER CITY, PH‐II, GURGAON‐
ELECTRIC INDIA PVT. LTD. 122002

ITEM
CODE
STATION LIGHTING KAYCEE KAYCEE INDUSTRIES LTD., C/O‐CMS COMPUTERS LTD., 35A, REAR BLDG.,
558‐11000‐A DC SWITCH ES25
SYSTEM KILOKARI, NEW DELH1‐110014
STATION LIGHTING
558‐11000‐A EARTH LEAKAGE CB ES14 LTD. 122002
SYSTEM
ABB 14, MATHURA ROAD, FARIDABAD, HARYANA‐121003
INDO ASIAN B‐24, PHASE ‐ II , NOIDA ‐ 201305, U.P.
MDS SWITCHGEAR LTD 314‐317SHAH NAHAR ESTATE
S&S POWER SWITCHGEAR LTD, NEW NO. 67, OLD NO. 19, DR. RANGA ROAD, MYLAPORE, CHENNAI ‐
600004
558‐11000‐A FUSE BASE ES28
SYSTEM ABB 14, MATHURA ROAD, FARIDABAD, HARYANA‐121003
SPACEAGE SWITCHGEARS LTD. 68 & 13‐A INDUSTRIAL DEVELOPMENT COLONY, MEHRAULI ROAD
GURGAON, HARYANA‐122001
LTD. 122002
ESSEN DEINKI FLAT NO. 502, SKYLINE HOUSE 85, NEHRU PLACE NEW DELHI
Brahampuri Steels Limited 172 (F) Industrial Area, Jhotwara, Jaipur‐302013
INDIA ELECTRICALS SYNDICATE Mr. Suresh Kumar Agarwal 55, Ezra Street, Kolkata‐West Bengal‐India
Phone‐ 033‐22354047 Pincode : 700001 Email : [email protected]
INDMARK FORMTECH PVT. LTD. Mr. Narendra R. Meher J Block, Plot No.‐375, MIDC BHOSARI PUNE‐
MAHARASHTRA‐INDIA Phone‐ 020‐27130546 Pincode : 411026 Email :
[email protected]
PREMIER POWER PRODUCTS (CAL) Chatterjee International Centre, 33A, Jawaharlal Nehru Road, 6th Floor,
PVT. LTD. Suit No. ‐ 11A, Kolkata,‐West Bengal‐India Phone‐ 9331008739 Pincode :
700071 Email : [email protected]
PATNY PLAZA 160 , SARDAR PATEL ROAD SEUNDRABAD SECUNDRABAD‐
Patny Systems (P) Ltd. TELANGANA‐INDIA Phone‐ 040‐27902451 Pincode : 500003 Email :
[email protected]
PASSIVE INFRA PROJECTS PVT. LTD. MR. VARUN AGRAWAL 182, VAISHALI, PITAMPURA Delhi‐DELHI‐INDIA
Phone‐ 9871183059 Pincode : 110088 Email :
[email protected]
RUKMANI ELECTRICAL & 11A , MAHARISHI DEBENDRA ROAD 1ST FL , ROOM NO.4 KOLKATA‐WEST
STATION LIGHTING
558‐11000‐A GI WIRE & FLAT ES31 COMPONENTS PVT LTD BENGAL‐INDIA Phone‐ Pincode : 700007 Email :
SYSTEM
[email protected]
RATAN PROJECTS & ENGINEERING MR. G.D. SINGHEE/MR. MAHESH SINGHEE 26, P.K. TAGORE STREET, MAIN
CO. PVT.LTD. BUILDING KOLKATA‐WEST BENGAL‐INDIA Phone‐ 9830177331 Pincode :
RABI ENGINEERING WORKS PVT. MR. TAPAN KUMAR SEN/MR. SIDDHARTHA 327, R.N. GUHA ROAD, DUM
LTD. DUM, KOLKATA‐WEST BENGAL‐INDIA Phone‐ 9748753002 Pincode :
RAJASTHAN METAL SMELTING CO. Mr. R. K. Tibrewala D‐80, Road No. 7, V.K.I.A., Jaipur‐Rajasthan‐India
Phone‐ 0141‐2332269 Pincode : 302013 Email : [email protected]
SARAL INDUSTRIES Mr. Y.K. Gupta L‐1, L‐2, Industrial Area‐1 Sultanpur Road Rae Bareli‐Uttar
Pradesh‐India Phone‐ 0535‐2702474 Pincode : 229010 Email :
[email protected]
PARCO Engineers Pvt. Ltd. 401, skyline Epitom Building ,Near to Jolly Gym Khana, Kirol Road ,
Vidhyavihar, MH 400086 India
UNITECH FABRICATORS and INDRAPRASHTHA APARTMENT 24 , M.B.RAOD , BIRATI KALABAGAN
ENGINEERS PVT LTD KOLKATA KOLKATA‐WEST BENGAL‐INDIA Phone‐ Pincode : 700051
Email : [email protected]; [email protected]

ITEM
CODE
558‐11000‐A HRC FUSES ES29
SYSTEM ABB 14, MATHURA ROAD, FARIDABAD, HARYANA‐121003
SPACEAGE SWITCHGEARS LTD. 68 & 13‐A INDUSTRIAL DEVELOPMENT COLONY, MEHRAULI ROAD
GURGAON, HARYANA‐122001
LTD. 122002
STATION LIGHTING REPUTED MAKE
558‐11000‐A HUME PIPE ES85
SYSTEM
CROMPTON GREAVES 3RD FLOOR, EXPRESS BUILDING,9‐10, BAHADUR SHAH ZAFAR MARG,
NEAR ITO CROSSING,NEW DELHI‐110002, INDIA
CYCLO ELECTRIC DEVICE & : A‐3, NEAR ANTHEM BIOSCIENCE, KSSIDC INDUSTRIAL AREA,
SERV.CO. BOMMASANDRA, BOMMASANDRA INDUSTRIAL AREA, BANGALORE,
STATION LIGHTING IND.POWER & WLDG KARNATAKA 560099
558‐11000‐A ES33
SYSTEM SOCKETS BCH 20/4, MATHURA ROAD, FARIDABAD ‐ 121006, HARYANA, INDIA
BEST & CROMPTON Best & Crompton Engineering Ltd28C, Ambattur Industrial Estate
(North)Ambattur, Chennai ‐ 600 098
AJMERA INDUSTRIES & ENGG. AJMERA INDL. AND ENGG. WORKS. AJMERA HOUSE, A‐61 / KHAIRANE
WORKS MIDC. , TTC INDL. AREA, NAVI MUMBAI – 400705.
VAISHNO(HOTLINE SWGR.& G‐19, SECTOR ‐ 11, NOIDA ‐ 201301, UTTAR PRADESH, INDIA
CONTROL)
STATION LIGHTING
558‐11000‐A INDICATING LAMPS ES35 GE‐POWER KAMAK TOWER, 3RD FLOOR, PLOT NO. 12‐A, TVK INDUSTRIAL ESTATE,
SYSTEM
LTD. 122002
ELEXPRO ELECTRICALS PVT/ LTD. C 1/27 & 37 GIDC KABILPORE NAVSARI‐396424
ANCHOR STEEL HOUSE, B WING, PLOT NO. 24, MAHAL INDUSTRIAL ESTATE,
MAHAKALI CAVES ROAD, NEAR PAPER BOX, ANDHERI (E), MUMBAI,
MAHARASHTRA.‐ 400093
STATION LIGHTING LIGHTING SWITCH , SOCKET
558‐11000‐A ES45 KAYCEE KAYCEE INDUSTRIES LTD., C/O‐CMS COMPUTERS LTD., 35A, REAR BLDG.,
SYSTEM & S/F UNIT
KILOKARI, NEW DELH1‐110014
AUTOMATIC ELECTRIC LTD. ADDRESS : 96 AB LONAVLA INDUSTRIAL ESTATE NANGARGAON,
LONAVLA‐410401
INDCOIL PLOT NO. A‐ 150/ 151, 23RD U ROAD, WAGLE ESTATE, THANE WEST, CST
RD, FRIENDS COLONY, HALLOW PUL, KURLA WEST, MUMBAI,
MAHARASHTRA 400070
POWER PACK ENTERPRISES POWER PACK ENTERPRISES MR. NEHAL SHAH / MR.
SHARAD SHAH (PARTNER) NO. 3, JAYSHREE SADAN, 1ST FLOOR, OLD
NAGARDAS ROAD, ANDHERI EAST MUMBAI ‐ 400069, MAHARASHTRA,
STATION LIGHTING INDIA
558‐11000‐A LIGHTING TRANSFORMER ES46
SYSTEM VIJAY ELECTRICALS LTD. 6‐3‐648/1&2, OFF RAJ BHAVAN ROAD, SOMAJIGUDA, HYDERABAD ‐ 500
082. ANDHRA PRADESH, INDIA.
GILBERT & MAXWELL WORKS PLOT G‐28 , M.I.D.C., AMBAD NASHIK ‐ 422010, MAHARASHTRA,
INDIA
KAPPA ELECTRICALS KAPPA ELECTRICALS, KAPPA CONSOLIDATED PVT. LTD., SOUTHERN
ELECTRIKS 14, CART TRACK ROAD, MADUVANKARAI, CHENNAI ‐ 600 042,
INDIA.
Ames Impex Electricals Pvt. Ltd C‐1B/1207, PHASE IV, GIDC NARODA, AHMEDABAD, GUJARAT 382330

ITEM
CODE
MAHARASHTRA 400070
ELECTRIKS 14, CART TRACK ROAD, MADUVANKARAI, CHENNAI ‐ 600 042,
STATION LIGHTING LT‐ CURRENT
558‐11000‐A ES23 INDIA.
SYSTEM TRANSFORMER
PRAGATI ELECTRICALS 280/3,II POKHRAN RD
PRECISE ELECTRICALS 47A‐49A,CHAKALA ROAD ANDHERI(E),MUMBAI‐99 MUMBAI,
MAHARASHTRA, INDIA PIN‐400 099
SILKAANS ELECT.MFG.CO.PVT.LTD PLOT NO: R‐247, T.T.C. INDUSTRIAL AREA, M.I.D.C , RABALE, NAVI
MUMBAI‐ 400 701INDIA
PRAYOG ELECTRICALS PVT. LTD. GROUND FLOOR, THAKORE INDUSTRIAL COMPUND, STATION ROAD,
VIDYA VIHAR (W), NATHANI ROAD , OPP. AMIBIKA TEMPLE,MUMBAI
Mumbai ‐ 400086, Maharashtra, India
MAHARASHTRA 400070
STATION LIGHTING LT‐ POTENTIAL ELECTRIKS 14, CART TRACK ROAD, MADUVANKARAI, CHENNAI ‐ 600 042,
558‐11000‐A ES24
SYSTEM TRANSFORMER INDIA.
PRAGATI ELECTRICALS 280/3,II POKHRAN RD
PRECISE ELECTRICALS 47A‐49A,CHAKALA ROAD ANDHERI(E),MUMBAI‐99 MUMBAI,
MAHARASHTRA, INDIA PIN‐400 099
SILKAANS ELECT.MFG.CO.PVT.LTD PLOT NO: R‐247, T.T.C. INDUSTRIAL AREA, M.I.D.C , RABALE, NAVI
MUMBAI‐ 400 701INDIA
PRAYOG ELECTRICALS PVT. LTD. GROUND FLOOR, THAKORE INDUSTRIAL COMPUND, STATION ROAD,
VIDYA VIHAR (W), NATHANI ROAD , OPP. AMIBIKA TEMPLE,MUMBAI
Mumbai ‐ 400086, Maharashtra, India
MDS SWITCHGEAR LTD 314‐317SHAH NAHAR ESTATE
STATION LIGHTING SCHNEIDER ELECTRIC INDIA PVT. 9TH FLOOR, BLDG. NO. 10, TOWER‐C, DLF CYBER CITY, PH‐II, GURGAON‐
558‐11000‐A MCB ES51
SYSTEM LTD. 122002
S&S POWER SWITCHGEAR LTD, NEW NO. 67, OLD NO. 19, DR. RANGA ROAD, MYLAPORE, CHENNAI ‐
600004
STATION LIGHTING REPUTED MAKE
558‐11000‐A PHOTOELECTRIC SWITCH ES86
SYSTEM
STATION LIGHTING BIS APPROVED MAKE
558‐11000‐A PVC WIRES ES80
SYSTEM
WAGO‐CONTROLS C 27, GREATER NOIDA, SECTOR 58, C BLOCK, SECTOR 58, NOIDA, UTTAR
PRADESH 201307
CONNECT WELL 309A/4, 3RD FLOOR, KALKAJI, OKHLA IND AREA PH‐2, GOVINDPURI, NEW
DELHI, DL 110019
STATION LIGHTING ELMEX CONTROLS PVT. LTD. 12,G.I.D.C.ESTATE,MUKARPURA ROAD,VADODARA‐390010
558‐11000‐A TERMINAL BLOCKS ES62
SYSTEM ESSEN DEINKI FLAT NO. 502, SKYLINE HOUSE 85, NEHRU PLACE NEW DELHI
TECHNOPLAST OPP.I.M.INTER COLLEGE, BEGUM SARAI KHURD ROAD, AMROHA ‐ 244221,
U.P.
PHOENIX MECANO LTD., 388 BHARE, TALUKA MULSHI, POST GHOTAWADE, PIRANGOOT,
INDUSTRIAL AREA, PUNE‐412115
STATION LIGHTING TELEMECHANIQUE/ SCHNEIDER 9TH FLOOR, BLDG. NO. 10, TOWER‐C, DLF CYBER CITY, PH‐II, GURGAON‐
558‐11000‐A TIMERS ‐ ELECTRONIC ES64
SYSTEM ELECTRIC INDIA PVT. LTD. 122002
LTD. 122002
ELECTRONIC AUTOMATION PVT. 20, KHB INDUSTRIAL AREA YELAHANKA BANGLORE‐560064
LTD.
STATION LIGHTING
558‐11000‐A VOLTMETER ES75
SYSTEM RISHABH INST.PVT LTD RISHABH INSTRUMENTS PVT. LTD.F‐31, MIDC, SATPURNASHIK ‐
422007MAHARASHTRA INDIA
REVISION: 0 DATE: 28.12.2016
SHEET 1 OF 10
SECTION-II
GENERAL REQUIREMENTS
SHEET 2 OF 10
1.0 INTENT OF SPECIFICATIONN
1.1 The requirement of this specification shall be fully complied with.
1.2 The “design” shall broadly cover the selection of components, materials, sizes etc. for the
equipment of supply in vendor’s scope. Complete responsibility of establishing the correctness of
equipment design rests with the vendor.
1.3 It is not the intent to specify here all the details of design and manufacture. However, the
equipment shall conform in all respects to high standards of design, engineering and
workmanship, and shall be capable of performing the required duties in a manner acceptable to
Engineer / purchaser, who will interpret the meaning of drawings and specifications and shall be
entitled to reject any work or material, which in his judgement is not in full accordance herewith.
1.4 Make of all equipment and components shall be as per sub vendor list (Section I) and subjected
to the approval of BHEL/BHEL’s customer without any commercial implication.
2.0 CODES & STANDARDS
2.1 The material shall comply with all currently applicable safety codes and statutory regulations of
India as well of the locality where the material is to be installed.
2.2 The material, construction, manufacture, inspection and testing shall conform to the latest
revisions of standards as specified in Datasheet-A.
2.3 In case of conflict between the applicable reference standard and this specification, stringent
requirement shall govern.
3 DESIGN REQUIREMENTS
3.1 LIGHTING POLES
3.1.1 Lighting poles as required for street lighting and flood lighting shall be of swaged/stepped tubular
steel of swan neck construction as per applicable standard.
3.1.2 Where painted type of poles is specified (to be done at vendor’s works);
a) The poles shall be coated with black bituminous paint, conforming to applicable standard,
throughout on the inside surface and on the outside surface up to the level which is
embedded in ground.
b) Exposed outside surface shall be painted with two coats of red oxide and zinc chromate in
synthetic compound primer.
c) Final painting shall be done at site after installation. Same is not in vendor’s scope.
3.1.3 Where galvanization of poles is specified;

a) All inside and outside surfaces of the pole and base plate shall be hot dip galvanised as
per manufacturer’s practice.
b) Base plate shall be galvanised after welding to the pole base.
c) Weight and thickness of zinc coating shall be as per Datasheet-A.
SHEET 3 OF 10
3.1.4 Each street lighting pole shall be supplied with necessary pipe-reducer / fixing-bracket for fixing
the luminaire.
3.1.5 Each street lighting pole shall be suitably provided with weather proof, galvanised steel junction
box and two numbers fixing brackets suiting the diameter of the pole. The requirements of
junction box are stipulated elsewhere. The fixing brackets shall be supplied loose.
3.1.6 Street lighting pole shall be provided with wiring hole. The location shall be coordinated with
mounting position of street lighting pole JB. The diameter of hole shall be 20 mm. The hole shall
be provided with a rubber / PVC grommet.
3.1.7 Flood lighting pole shall be provided with painted MS plate and shall be suitable for the number of
flood lighting luminaires and controlgear boxes.
3.1.8 Provision for earthing shall be provided for flood / street lighting poles at a height 1 metre above
the ground (MS flat size shall be informed during detailed engineering). The pole shall be earthed
at two points.
3.1.9 Types of Lighting Poles
Exact type and designation of lighting pole is as given in Data Sheet A. Basic types are as
follows:
a) PS1 - Street Lighting Pole for one luminaire with 1200mm bracket arm.
b) PS2 - Street Lighting Pole for one luminaire with 1800mm bracket arm.
c) PS4 - Street Lighting Pole for two luminaires with 1800mm bracket arm each.
d) PF1 - Flood Lighting Pole for one luminaire.
e) PF2 - Flood Lighting Pole for two luminaires.
Details of luminaire shall be provided during detailed engineering.
3.2 POLE JUNCTION BOXES JB(S)
3.2.1 Junction boxes with terminals shall be supplied for branching and terminating lighting
wires/cables.
3.2.2 Construction Features
(a) The junction boxes shall be fabricated out of material specified in Datasheet-A and shall be of
rectangular shape. The cover shall be hinged or bolted with captive nuts and bolts and shall
be provided with neoprene gasket lining all over.
(b) The junction boxes shall be provided with suitable knock outs/ gland plates for conduit/ cable
connection. The conduit connection shall be properly sealed. The junction boxes meant for
cable connection shall be complete with removable gland plates, glands and cable lugs, as
required. The junction boxes shall be provided with two earthing terminals suitable for
14SWG GI earthing wires.
SHEET 4 OF 10
(c) The junction boxes shall be weather proof type conforming to IP-55 of IS:2147. Junction
boxes for street light poles and lighting/lightning masts shall be provided with hinged doors
and allen keys with bolts as locking arrangement.
(d) The boxes and cover shall be hot dip galvanised.
(e) The junction boxes shall be suitable for mounting on lighting poles, mast etc. The brackets,
bolts, nuts, screws and any other erection accessories required for erection shall be provided
along with the junction box.
3.2.3 Terminals
(a) Multiway terminal blocks of approved type and make complete with galvanised screws, nuts,
washers and marking strips shall be furnished for terminating the lighting wires.
(b) All the terminals blocks shall be of 650V grade one piece construction with insulating barriers.
These terminals shall be made of copper alloy and shall be stud type. Each terminal provided
on junction box shall be suitable for terminating two numbers of aluminium conductors of the
size as specified without any damage to the conductors or looseness.
3.2.4 The junction boxes shall be of following types:
Type Description
JB-S Provided with four (4) way stud type terminals, each terminal suitable for
terminating upto two nos. of 3.5Cx50 mm2 stranded aluminium conductors & with
one no.6A HRC fuse and link.
JB-M Provided with four (4) way stud type terminals, each terminal suitable for
terminating upto two nos. of 4Cx16 mm2 stranded aluminium conductors & tap off
of 3 nos. 2C x 2.5 sq. mm. Cu cable.
3.3 LIGHTING MASTS

3.3.1 Lighting mast shall be continuously tapered polygonal cross section hot dip galvanised. The Mast
shall be of height as specified in Datasheet-A with lantern carriage to enable raising/lowering for
ease of maintenance, including the Head Frame, Double Drum Winch, continuous stainless steel
wire rope, in built power tool, aviation warning light, lightning protection arrangement along with
necessary power cables within the mast. The mast shall be delivered only in three sections & shall
be joined together by slip stressed fit method without carrying out any welding or bolting of joints
at site. Lantern carriage shall be suitable for mounting flood light fixtures, numbers as specified in
Datasheet-A (fixture details shall be provided during detailed engineering). Carriage shall be
provided with JB type M to facilitate interconnection to lighting fixtures.
3.3.2 Permissible design parameters should be according to relevant standard. The deflection under
the maximum wind pressure of 150 kg/sq.m shall not exceed 1 in 360. The Mast together with the
fixtures shall be capable of withstanding the appropriate wind loads as per IS: 875 Part III.
3.3.3 The Mast shall be fabricated from special steel plates conforming to BS-EN10-025 and folded to
form a polygonal section.
SHEET 5 OF 10
3.3.4 A suitable winch arrangement shall be provided to lower & raise the Lantern Carriage Assembly.
Winch shall be of completely self-sustaining type without the need for brake shoe, springs or
clutches. The min. working load shall not be less than 750 kg. The winch drum shall be grooved to
to ensure perfect seat for stable and tidy rope lay with no chances for slippage. Winch shall be
operated by an internally mounted three phase motor/power tool with necessary reduction gear
mechanism. A handle for manual operation of winch shall also be provided. An adequate door
opening shall be provided at the base of the Mast.
3.3.5 All surfaces (inside & outside) of steel sections, members and hardware used shall be hot dip
galvanised as per applicable standard.
3.3.6 Necessary mounting facilities for mounting of luminaires and control gear boxes shall be provided
at top platform. This shall include provision of holes in the fixing bracket for movable fixing plate.
Adequate number of movable plates affixed to the bracket shall also be provided. Size of movable
plates and the position of holes shall match with the luminaire fixing arrangement.
3.3.7 Mast shall be provided with 1200mm long air termination for the lightning protection (at top of the
mast as per IS-2309). Suitable arrangement for connection of down conductor (not in the scope of
vendor) shall be provided. Provision of earth connection of GI strip shall also be kept at a height of
of one metre from the ground (conductor size shall be informed during detailed engineering).
3.3.8 Types of Lighting Masts
a) LM20 - Lighting Mast with 20 m height
b) LM25 - Lighting Mast with 25 m height
c) LM30 - Lighting Mast with 30 m height
4 COMPONENTS OF MAST FEEDER PANEL
Lighting mast shall be complete in all respect and shall be provided with feeder panel complete
with power/control circuit along with 63A TPN MCB, contactors, timers, photocell, MCB’s, motor
protections (O/L & single phase), start/stop PB with indication lamps. Feeder pillar shall have
provision of receiving 4Cx16 sq mm. cable. All necessary cables between feeder panel & JB-M
and between JB-M & fixtures are also included in the scope of mast and same shall be of proven
design.
4.1 SWITCH-FUSE UNITS

4.1.1 These units shall preferably comprise of switches having integral fuses, called composite units.
Alternatively, combination units of separate switch and fuse may also be acceptable.
4.1.2 These units shall be provided for general purpose i.e. incoming or outgoing units.
4.1.3 The units shall be of the air break air insulated type and designed to ensure safety to operating
personnel.
4.1.4 Composite units shall have integral fuses i.e. fuse carrier with fuse link (fuse link forming the
moving contact). The design shall ensure that the moving contact is not live when switch is open
i.e. in OFF position, so as to facilitate removal of fuse.
SHEET 6 OF 10
4.1.5 The switch shall be capable making and carrying the system prospective fault current, but limited
in magnitude and duration by the cut off characteristics of the largest HRC fuse link that may be
fitted to that unit.
4.1.6 The fixed contact shall be so shrouded that maintenance of the unit can be carried out in safety
with the busbars live.
4.1.7 Where one isolating switch is used as the incoming device, the incoming side fixed contacts shall
be shrouded to ensure that maintenance can be carried out with the remote fuse and switch
closed.
4.1.8 Composite switch-fuse or the combination of switch and fuse shall meet the requirements of its
components as follows:
4.1.8.1 Isolating Switch
(a) Switches shall be air-break, quick make, and quick break heavy duty type conforming to
applicable standard.
(b) All switches shall have visible ON / OFF position indication and shall be padlockable in any
(ON / OFF) position.
(c) Switches shall be door interlocked such that it shall not be possible to gain access to inside
the unit unless the isolating switch is in OFF position.
(d) The switches shall be suitable for independent manual operation.
(e) The switch contacts shall be of silver alloy or silver plated copper and springs of non-corrosive
material.
(f) Inter-phase barriers shall be provided to prevent possibilities of phase to phase fault in the
switch. The switch shall also be shrouded from all sides to prevent access to live parts on the
switch after opening the unit door. The barriers and shrouding shall extend upto the height of
switch to fully enclose both side terminals of the device. The arrangement shall permit easy
maintenance.
4.1.8.2 High Rupturing Capacity (HRC) Fuses

(a) The fuse serving as the short-circuit protective device in isolating fuse-switch units shall be of
HRC cartridge, current limiting and plug-in non-deteriorating type.
(b) The fuse carriers shall be easily withdrawable for replacement of fuse. Insulated fuse pullers
shall be provided where fuses are not mounted in insulating carriers to remove and replace
fuses in live conditions.
(c) Fuses shall preferably be fitted with a device to indicate operation (i.e. when the fuse has
blown).
(d) Live terminals of fuse bases shall be shrouded to prevent contact with personnel where fuse
links are not mounted in carriers and are directly plugged into the fuse base. Inter-phase
barriers extending throughout the length of the fuse base shall be provided to prevent inter-
phase short circuit. They shall be shrouded from all sides to prevent accidental contact.
(e) Fuse carriers and bases shall be of good quality moulded insulating material. Porcelain fuse
bases and carriers will not be accepted.
(f) The rating and characteristics of fuse links shall be chosen appropriately for short circuit
protection of circuits down stream.
SHEET 7 OF 10
4.2 CONTACTORS
4.2.1 Contactors shall be of the air break type fitted with arc shields.
4.2.2 The operating coil shall be suitable for satisfactory operation in the range of 85% - 110% of
nominal voltage, as specified in Datasheet-A. The coil shall be tropicalized having insulation not
less than class ‘E’.
4.2.3 Electrically independent auxiliary contacts not less than 2NO + 2NC for interlocking and indication
shall be fitted to individual power contactor.
4.2.4 All springs shall be made out of a corrosion proof material.
4.3 MINIATURE CIRCUIT BREAKERS

4.3.1 The use of miniature circuit breakers (MCBs) combining thermal overload and magnetic short
circuit protection shall be application for the outgoing circuits.
4.3.2 MCBs shall have suitable rating but not less than 20A, 10kA.
4.3.3 MCBs shall be suitable for housing in the panel and for connection of copper link bus bar at the
incoming and copper lugs at the outgoing ends.
4.3.4 The terminals of MCB and ON / OFF positions shall be clearly and indelibly marked.
4.4 SELECTOR SWITCHES

4.4.1 The rating and other features of the switches shall be suitable for the application. The number of
positions and the number of contacts required for each switch shall be as required.
4.4.2 Selector switches shall be stay put type, provided with properly designated escutcheon plates
clearly marked to show operating position.
4.4.3 Terminals carrying potential above 120 Volts shall be shrouded to prevent accidental contact with
personnel.
4.4.4 Ammeter selector switches shall have make before break contacts.
4.4.5 The switches shall be suitable for semi-flush mounting with the front plate and operating handle
projecting out. All connection to the switches shall be from the back.
4.4.6 The arrangement for front mounting of these devices shall be such as to make them reasonably
dust free so as not to interfere with normal operation.
4.5 INDICATION LAMPS

4.5.1 Indication lamps shall be complete with lens covers and holders.
4.5.2 Each lamp shall be fitted with a durable resistance integrally wired in series with the lamp.
Alternatively, lamps with built in transformers are acceptable.
4.5.3 The lamp cover (lens) shall be translucent of appropriate colour.
4.5.4 Bulbs and covers shall be interchangeable, easily replaceable from the front without the need for
any special means.
4.5.5 Terminals having potential above 120V shall be shrouded to prevent contact with personnel.
4.6 PUSH BUTTONS

4.6.1 Push button shall be heavy duty, flush mounted suitable for the application.
SHEET 8 OF 10
4.6.2 Push button shall be provided with integral escutcheon plates marked with its function identified
as per schemes.
4.6.3 Colour shall be appropriate to the function.
4.6.4 Minimum number of contacts shall be 1 NO + 1 NC or as per the requirements of control
scheme.
4.7 TERMINALS
4.7.1 Terminals shall be stud type of copper material.
4.7.2 Terminals shall be provided with transparent cover(s).
4.7.3 Separate terminals shall be available for each termination of loop-in and loop-out power
connections.
4.7.4 Terminals shall be suitable for ring type copper cable lugs of size depending upon the circuit
rating.
4.8 CABLE GLANDS

4.8.1 Whether specifically mentioned or not, cable glands of suitable sizes shall be supplied along with
with each equipment for power and control cables.
4.8.2 Rubber components used in the gland shall be of neoprene.
4.8.3 Name / trade name of manufacturer, type no. and applicable range of outer diameter of cable
shall be engraved / indelibly printed on the cable gland.
4.9 CABLE LUGS

4.9.1 All equipment shall be supplied with the power and control cable lugs of suitable size, whether
specifically mentioned or not.
4.9.2 Name / trade name and size of lug shall be engraved/ indelibly printed on each cable lug.
4.10 TIMERS
4.10.1 Time Switch
(a) Time switch shall be suitable for automatic switching ON and OFF of street lighting / flood
lighting circuits.
b) Time switch have 00 - 24 hrs clock base.
c) Time switch shall indicate actual time and shall permit accurate time setting.
d) Time switch shall be rugged, independent of normal fluctuations of voltage / frequency and
free from maintenance.
e) Contact rating, clock accuracy, rated voltage rating and frequency rating of timer shall be
suitable to its application.
f) Time switch shall be provided with Ni-Cd battery.
g) Time switch shall be suitable for mounting inside the panel.
4.10.2 On Delay Timer

(a) Timer shall be fully static and suitable for operation on normal frequency and system voltage.
SHEET 9 OF 10
(b) Timer shall have high setting accuracy, high repeat accuracy, low reset time and low power
consumption.
(c) Timer shall have the time setting range of 24 - 240 seconds, unless mentioned otherwise in
Data Sheet A.
(d) Timer shall be suitable for mounting inside the panel.
4.11 CIRCUIT DIAGRAM / DIRECTORY PLATE

4.11.1 A diagram is to be prepared for fixing to the inside cover of every mast feeder panel giving
details of the points controlled by each circuit.
4.12 SURFACE TREATMENT FOR PANEL

4.12.1 All metal parts and the surfaces (exterior & interior) of equipment shall be degreased by dipping in
hot alkaline solution and rubbed with wire brush to remove oil & scale from them & then rinsed in
water. Alternatively, they may be shot / sand blasted.
4.12.2 Parts shall be pickled by dipping in hydrochloric acid tank to remove the rust from the surfaces
formed during storage of sheets & then rinsed to remove traces of the acid. The cleaning and
pretreatment of all metal parts shall be as per applicable standard.
4.12.3 The surfaces to be painted shall then be prepared by phosphatizing to protect them from further
rusting & to create a good bond with the paint. The pretreatment shall conform to the applicable
standard.
4.12.4 All parts shall then be subjected to a coat of red oxide primer paint.
4.12.5 All inside and outside surfaces of panel shall be spray painted with synthetic enamel of the
shade as per Data Sheet A.
4.12.6 Electrostatic or powder coating painting shall be done as specified in Data Sheet A.
4.12.7 Wherever possible, finished parts shall be coated with peelable compound by spraying method to
protect the finished product from scratches, grease, dirty and oily spots during handling and
transportation.
5 PACKING
5.1 Loose items shall be packed, duly labelled in a box and sealed properly to avoid damage during
transportation. Packing list shall be pasted on every box, listing the contents of the box.
6.0 INSPECTION & TESTING

6.1 Bidder shall confirm compliance with the BHEL Standard Quality Plan (PE-QP-999-558-E004)
without any deviations. At contract stage, the successful bidder shall submit the same QP for
BHEL/ ultimate customer’s approval. In case bidder has reference QP agreed with ultimate
customer, same can be submitted for specific project after award of contract for BHEL/ ultimate
customer’s approval. There shall be no commercial implication to BHEL on account of any
changes in QP during contract stage.
6.2 All the components and completely assembled equipment shall be tested as per the latest edition
of standards. Any charges for these shall be deemed to be included in equipment price.
6.3 All the specified tests shall be carried out to verify the rating and performance of the equipment.
SHEET 10 OF 10
6.4 All manufacturing processes viz. machining, sheet forming, electroplating, wire routing, cleating &
crimping, assembly, surface preparation shall conform to good manufacturing practices.
7.0 TOOLS AND TACKLE
7.1 Tools & tackle which are essential to facilitate assembly, adjustments, erection, maintenance &
dismantling of equipment shall be provided as part of equipment supplied.
7.2 The above tools shall be supplied along with the initial consignment of equipment so as to be
available prior to erection but may not be used for erection purposes.
7.3 Vendor shall also submit a list of recommended tools and tackle. Acceptance of these tools and
tackle shall not be a binding on the purchaser.
7.4 Schedule of tools & tackle shall be filled up by bidder.
8.0 SPARES
8.1 Mandatory spares (if applicable) are indicated in BOQ-cum-price schedule.
8.2 Erection & commissioning spares are included in the bidder’s scope of supply. Bidder to furnish list
of E&C spares in the relevant schedules of the Bid Form and Price Schedules.
CUSTOMER : PROJECT TITLE : 1 X 250 MW ROURKELA TPS SPECIFICATION NO. : PE-TS-427-558-E004,R0
QUALITY PLAN BIDDER/ : STANDARD QP NO. : PE-QP-999-558-E004, REV.0 SPECIFICATION TITLE : TECHNICAL
VENDOR SPECIFICATION FOR POLES & HIGH MASTS
SHEET 1 OF 2 SYSTEM ITEM : POLES & HIGH MASTS DOC. NO. :
SL. COMPONENT/OPERATION CHARACTERISTIC CAT. TYPE/ EXTENT OF REFERENCE ACCEPTANCE FORMAT AGENCY REMARKS
NO. CHECK METHOD OF CHECK DOCUMENT NORM OF RECORD
CHECK P W V
1 2 3 4 5 6 7 8 9 10 11
1 LIGHTING POLES
INSPN REPORT,
1.1 MATERIAL 1.CHEMICAL MA CHEM. SAMPLE :
IS-2713., IS : 228, IS-2713, IS : 228 TEST M/C - C,B
IS-4711, Annex-A
COMP. ANALYSIS CERTIFICATES
2.PHYSICAL MA PHY.TESTS SAMPLE: IS- 2713, IS : 1161 IS- 2713, IS : 1161 -DO- M/C - C,B COLD BEND TEST NEED
PROP. IS 4711, Table-2 & IS : 1608 & IS : 1608 NOT BE CARRIED OUT.
1.2 FINAL INSPECTION 1. WORKMANSHIP MA VISUAL SAMPLE : 20% APPD. DRG./ APPD. DRG./ INSPN REPORT M C,B -
& FINISH IS:2713, IS 1161 IS:2713, IS 1161
VISUAL & APPD DRG/ APPD APPD DRG/ APPD

2.DIMENSIONS MA -DO- -DO- M C,B -
MEASUREMENT DATASHEET/ IS-2713 DATASHEET/ IS-2713
3.WEIGHT MA MEASUREMENT -DO- -DO- -DO- -DO- M C,B -
4.TESTS AS CR PHY TESTS SAMPLE:IS-2713 IS-2713 IS-2713 -DO- M C,B - FOR DEFLECTION & DROP
PER IS-2713 CL . NO 10.0 TEST, TC VERIFICATION
BY BHEL
5. PAINTING MA VISUAL SAMPLE : 20% BHEL SPEC BHEL SPEC -DO- M C,B -
( as applicable )
6. GALVANISING SAMPLE: APPD DATASHEET/APPD APPD DATASHEET/APPD
MA MEASUREMENT -DO- M C,B -
IS4759 ( Table-2) DRG/IS2629,2633,4759 DRG/IS2629,2633,4759
(as applicable )
6. MARKING MA VISUAL SAMPLE : 20% IS:2713 IS:2713 -DO- M C B
2.0 HIGH MAST
INSPN REPORT,
SAMPLE :
2.1 Steel for high mast shaft & frame a) Chemical Composition MA CHEM. ANALYSIS IS-2713, IS : 228 IS-2713, IS : 228 TEST M/C - C,B
IS-4711, Annex-A
CERTIFICATES
SAMPLE : IS- 2713, IS 1161 & IS

b) Physical Properties MA PHY.TESTS IS- 2713, IS 1161 & IS 1608 -DO- M/C - C,B
IS-4711, Annex-A 1608
BHEL PARTICULARS BIDDER/VENDOR

NAME
SIGNATURE
DATE BIDDER'S/VENDORS COMPANY SEAL
LEGEND : B - BHEL/ CUSTOMER C - CONTRACTOR M - MANUFACTURER P - PERFORM W - WITNESS V - VERIFICATION
CUSTOMER : PROJECT TITLE : 1 X 250 MW ROURKELA TPS SPECIFICATION NO. : PE-TS-427-558-E004,R0
QUALITY PLAN BIDDER/ : STANDARD QP NO. : PE-QP-999-558-E004, REV.0 SPECIFICATION TITLE : TECHNICAL
VENDOR SPECIFICATION FOR POLES & HIGH MASTS
SHEET 2 OF 2 SYSTEM ITEM : POLES & HIGH MASTS DOC. NO. :
SL. COMPONENT/OPERATION CHARACTERISTIC CAT. TYPE/ EXTENT OF REFERENCE ACCEPTANCE FORMAT AGENCY REMARKS
NO. CHECK METHOD OF CHECK DOCUMENT NORM OF RECORD
CHECK P W V
1 2 3 4 5 6 7 8 9 10 11
TEST
2.2 High Mast Shaft a) Dimensional conformity MA MEASUREMENT SAMPLE:10% APPD. DRG/ DATASHEET APPD. DRG/ DATASHEET M C,B -
CERTIFICATE
SAMPLE: APPD DATASHEET/APPD APPD DATASHEET/APPD

b) Galvanising MA MEASUREMENT -DO- M C,B -
IS4759( Table-2) DRG/IS2629,2633,4759 DRG/IS2629,2633,4759
2.3 Head Frame a) Dimensional conformity MA MEASUREMENT SAMPLE:10% APPD. DRG. APPD. DRG. -DO- M C,B
2.4 Lantern Carriage a) Dimensional conformity MA MEASUREMENT -DO- -DO- -DO- -DO- M C,B -
b) Galvanising MEASUREMENT -DO- M C,B -
IS4759(Table-2) DRG/IS2629,2633,4759 DRG/IS2629,2633,4759
MA
2.5 Double drum Winch a)Load Capacity MA MEASUREMENT SAMPLE:10% APPD. DRG. APPD. DRG. -DO- M C B Test certificate will be
submitted by vendor
2.6 Stainless Steel Wire a) Breaking Capacity MA MEASUREMENT SAMPLE:10% -DO- -DO- -DO- M C B Test certificate will be
Ropes submitted by vendor
2.7 Feeder panel a) HV/IR MA ELECTRICAL 100% 2KV AC FOR 2KV AC FOR INSP. REPORT M/C - C,B
1 MINUTE 1 MINUTE
b) Powder coating adhesion

MECHANICAL
check by cross hatch MA RANDOM SAMPLE APPD DRG / DATASHEET APPD DRG / DATASHEET INSPN. REPORT M/C - C,B
CHECK
method using packing tape
3.0 JUNCTION BOXES 1.DIMENSIONS MA MEASUREMENT 100% APPD DRG. APPD DRG. INSP. REPORT M/C - C,B

2.GALVANISING MA MEASUREMENT -DO- M/C - C,B
IS4759( Table-2) DRG/IS2629,2633,4759 DRG/IS2629,2633,4759
3.HV/IR/HV MA ELECT.TESTS 100% 2KV AC FOR 2KV AC FOR -DO- M/C - C,B
1 MINUTE 1 MINUTE
4.DEGREE OF MA TEST 1/SIZE IS:13947 IS:13947 TEST CERT. M/C - C,B

PROTECTION
BHEL PARTICULARS BIDDER/VENDOR

NAME
SIGNATURE
DATE BIDDER'S/VENDORS COMPANY SEAL
LEGEND : B - BHEL/ CUSTOMER C - CONTRACTOR M - MANUFACTURER P - PERFORM W - WITNESS V - VERIFICATION

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NTPC-SAIL POWER COMPANY PVT.LTD.

ROURKELA PP-III EXPANSION

TECHNICAL SPECIFICATION FOR

POLES & HIGH MAST

SPECIFICATION NO: PE-TS-427-558-E004

BHARAT HEAVY ELECTRICALS LIMITED

S. NO. DESCRIPTION NO. OF SHEETS

01 SECTION - ‘I’ COMPLIANCE CERTIFICATE 01

SPECIFIC TECHNICAL REQUIREMENT 03

SUB VENDOR’S LIST 04

02 SECTION - ‘II’ GENERAL TECHNICAL REQUIRMENTS 10

STANDARD QUALITY PLAN 02

Total number of sheets including cover & separator sheets: 31 SHEETS

4. Any comments/ clarifications on technical/ inspection requirements furnished as part of bidder’s

SPECIFIC TECHNICAL REQUIREMENTS

1.0 SCOPE OF ENQUIRY

2.0 BILL OF QUANTITIES:

2.1 Quantity requirements shall be as per BOQ-cum-price schedule as part of NIT.

3.0 SPECIFIC TECHNICAL REQUIREMENTS

S.No. Reference Clause No. of Specific Requirement/ Change

DOCUMENTS REQUIRED AFTER AWARD OF LOI

5 GA DRAWING FOR JB(S)

6 MANUFACTURING QUALITY PLAN

7 FIELD QUALITY PLAN FOR POLES

8 BILL OF MATERIAL FOR POLES

9 INSTRUCTION FOR ERECTION OF

Note: The above list of drawings and documents is indicative.

1.0 APPLICABLE STANDARDS & CODES

[A] POLES AND HIGH MAST

1. Tubular steel poles for over head IS 2713

3. Code of practice for general IS 800

4. European structural steel standard BS-EN 10025

5. Code of practice for phosphating IS 6005

6. Colour for ready mixed paints IS 5

7. Recommended practice for hot dip IS 2629

8. Method of testing uniformity of IS 2603

8. Method of sampling for steel pipes, IS 4711

10. Method of chemical analysis of pig iron, IS 228

11. Steel tubes for structural purposes IS 1161

12. Mechanical testing of metals-Tensile IS 1608

13. Specification for hot dip zinc coatings IS 4759

14. Method for testing uniformity of coating IS 2633

[B] ASSEMBLED EQUIPMENT AND COMPONENTS

1. Low voltage switchgear and controlgear IEC 60947

2. General requirements for enclosures for IS 14772

accessories for household and similar fixed

3. Electrical accessories- Circuit breaker for IEC 60898

4. Low voltage Fuses for voltages not exceeding IS 13703

5. Visual indicator lamps IS 1901

2.0 TECHNICAL DETAILS

S. No. Description Unit Value

1.0 System Design Data

a Rated voltage V 415

Voltage and frequency variation Voltage: + 10%

2.0 Lighting Poles As per IS-2713

2.1 Type of Pole

a PS-1 (11m), Refer 3.1.9 Section-II SP51 as per IS-2713

PS-2 (11 m), Refer 3.1.9 Section-

d PF-1 (11m), Refer 3.1.9 Section-II SP51 as per IS-2713