JAKARTA - BANDUNG HIGH SPEED RAILWAY PROJECT

HSRCC PROJECT TEAM SINOHYDRO CO. LTD. BUREAU 7 SECTION 2

JOB SAFETY ANALYSIS

FILLING GUIDELINE
COLUMN DESCRIPTION
1 Number of activity
2 x`x`

3 Identify the environmental aspect of each activity with the following

categories:
1. Discharge to Air: dust, gas (smoke, vapor, fume), etc.
2. Discharge to Water: oil spill, chemical waste spill, etc.
Likelihood Value

3. Discharge to Soil: oil spill, chemical waste spill, trashes, etc.

4. Usage of Raw Material / NaturalResources: water, paper, laboratory
samples, etc.
5. Usage of Energy: electric, etc.
6. Energy Exposure: heat, radiation, vibration
7. Waste: hazardous waste or non-hazardous waste, in solid, liquid, or gas
forms.

Consequence Value

4 Identify any hazards caused by the work activities with the following
categories:
1. Unsafe Action;
1.a. Physiologic / Ergonomic: manual handling, repetitive movement,
working position, etc.
1.b. Psychological: working over-time, intimidation, violence, fatigue etc.
1.c. Behavioral: not wearing PPE properly, lack of concentration, short
cuts, violating procedures, etc.
2. Unsafe Condition:
2.a. Physical: height, slippery surface, surface with different elevation,
falling materials, confined space, electric shock, getting hit by moving
equipments, exposure to fire, explosion, radiation, noise, vibration,
extreme temperature, etc.
2.b. Chemical: contact with chemical substances, inhalation, ingestion,
unproper storage, etc.
2.c. Biological: virus, bacteria, snake bite, stung by insects, food
poisoning, food contamination, etc.
10 Count the Risk Value with the following matrix:

Column 9:
Risk Value (TR) = Likelihood Value (L) x Consequence Value ©

Column 10:
Risk Category:
L = Low Risk
M = Medium Risk
H = High Risk
E = Extreme Risk

13 Determine the Following Control that should be implemented to control

the Risks categorized as can not be tolerated (High and Extreme).
Following Controls that would be implemented are based on studies or
evaluations from the related work unit.

17 Determine the residual risk level category, after the implementation of

Following Controls.
 JAKARTA - BANDUNG HIGH SPEED RAILWAY PROJECT
HSRCC PROJECT TEAM SINOHYDRO CO. LTD. BUREAU 7 SECTION 2
JOB SAFETY ANAYSIS

Area: 2# Tunnel Intlet Job: Installation of Gantry Crane

Prepared by: Checked by: Date: 25 June 2018

IDENTIFICATION
RISK LEVEL RESIDUAL RISK LEVEL
NO. SEQUENCE OF ACTIVITY SAFETY & HEALTH HAZARDS CATEGORY FOLLOWING CONTROL CATEGORY
ENVIRONMENT ASPECT (TR) (TR)
(UA & UC)

1 2 3 4 10 13 17
1 Parts assembly, fitting, Fume L 1. Welder should use Dust Mask or L
welding Respirator behind the Welding Mask;

Pinched Between Gap M 1. Assembly works should be supervised; L

2. Helper should use standard leather
fitter gloves;
3. Helper should take care of surrounding
activities;
4. Sufficient communication should be
maintained between supervisor and
helper;

Welding Sparks M 1. Area around welding activity should be L

barricaded with safety line to prevent
workers passing underneath the work;
2. Welder should wear welding mask,
welding gloves, welding apron, and safety
shoes;
3. Flammable materials should not be
placed near welding activity;
4. Fire extinguishers should be available
lear the workplace;

2 Mobile Crane Preparation Spill L 1. Provide spill treatment kit on site; L

 Crane Malfunction H 1. Pre-operation Unit Inspection; M

3 Parts Rigging Substandard Rigging Method H 1. Communicate lifting plan and area M
hazard identification before work;
2. Determine the load weight and Mobile
Crane Safe Workload (SWL);
3. Determine lashing type, lashing
method, and knots suitable with the load;

Pinched Between Gap M 1. Rigger should able to show valid L

license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;

Punctured by Sling Wire or Sharp Material M 1. Rigger should able to show valid L
license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;

4 Parts Lifting Hydraulic Leakage M 1. Communicate lifting plan and area L

hazard identification before work;
2. Pre-operation Unit Inspection;
3. Crane operator should able to show
valid license;
4. Determine the load weight and Mobile
Crane Safe Workload (SWL);
 Load Swing M 1. Communicate lifting plan and area M
hazard identification before work;
2. Assign competent helper to control the
load stability with lanyard;
3. Assign flagman/rigger to help directing
the load movement;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
5. Do not lift during strong winds;

Sling / Webbing Shift H 1. Communicate lifting plan and area M

hazard identification before work;
2. Recheck rigging before lifting;
3. Sufficient communication should be
maintained between operator and
rigger/helper;
4. Lower the load tho the ground when
shifting occurs;

Rigging Failure H 1. Communicate lifting plan and area M

hazard identification before work;
2. Check the sling/webbing condition
before use;
3. Recheck rigging before lifting;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
5. Lower the load tho the ground once
rigging failure are identified;

Contact with Electric Wire H 1. Communicate lifting plan and area M

hazard identification before work;
2. Crane operator should able to show
valid license;
3. Sufficient communication should be
maintained between operator and
rigger/helper;
 Hitting Other Structure M 1. Communicate lifting plan and area M
hazard identification before work;
2. Crane operator should able to show
valid license;
3. Sufficient communication should be
maintained between operator and
rigger/helper;
4. Communicate lifting plan and area
hazard identification before work;

5 Parts Fitting and welding at Pinched Between Gap M 1. Helper should use standard leather L
height fitter gloves;
3. Helper should take care of surrounding
activities;
4. Sufficient communication should be
maintained between operator and helper;

Load Swing M 1. Communicate lifting plan and area M

hazard identification before work;
2. Assign competent helper to control the
load stability with lanyard;
3. Assign flagman/rigger to help directing
the load movement;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
5. Do not lift during strong winds;

Sling / Webbing Shift H 1. Communicate lifting plan and area M

hazard identification before work;
2. Recheck rigging before lifting;
3. Sufficient communication should be
maintained between operator and
rigger/helper;
4. Lower the load tho the ground when
shifting occurs;
 Rigging Failure H 1. Communicate lifting plan and area M
hazard identification before work;
2. Check the sling/webbing condition
before use;
3. Recheck rigging before lifting;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
5. Lower the load tho the ground once
rigging failure are identified;

Fume L 1. Welder should use Dust Mask or L

Respirator behind the Welding Mask;

Welding Sparks M 1. Area around welding activity should be L

barricaded with safety line to prevent
workers passing underneath the work;
2. Welder should wear welding mask,
welding gloves, welding apron, and safety
shoes;
3. Flammable materials should not be
placed near welding activity;
4. Fire extinguishers should be available
lear the workplace;

Falling from height H 1. Welders should use safety belt/ full L

body harness, and the hooks should be
anchored correctly in railings, life lines, or
other safe and stable structure;
2. Railings should be installed around the
working platform;

6 Untying Sling / Webbing from Pinched Between Gap M 1. Rigger should able to show valid L
Load license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
 Punctured by Sling Wire or Sharp Material M 1. Rigger should able to show valid L
license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;

Falling from Height H 1. Communicate lifting plan and area M

hazard identification before work;
2. Use standard full body harness
properly;
3. Communicate lifting plan and area
hazard identification before work;

7 Lifting Equipment Packing Pinched Between Gap M 1. Rigger should able to show valid L
license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;

Punctured by Sling Wire or Sharp Material M 1. Rigger should able to show valid L
license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
 JAKARTA - BANDUNG HIGH SPEED RAILWAY PROJECT
HSRCC PROJECT TEAM SINOHYDRO CO. LTD. BUREAU 7 SECTION 2
JOB SAFETY ANAYSIS

Area: 2# Tunnel inlet Job: Unloading Electric Generator

Prepared by: Checked by: Date:

IDENTIFICATION
RISK LEVEL RESIDUAL RISK LEVEL
NO. SEQUENCE OF ACTIVITY SAFETY & HEALTH HAZARDS CATEGORY FOLLOWING CONTROL CATEGORY
ENVIRONMENT ASPECT (TR) (TR)
(UA & UC)

1 2 3 4 10 13 17
1 Mobile Crane Preparation Spill L 1. Provide spill treatment kit on site; L

Crane Malfunction H 1. Pre-operation Unit Inspection; M

2 Load Rigging Substandard Rigging Method H 1. Communicate lifting plan and area M
hazard identification before work;
2. Determine the load weight and Mobile
Crane Safe Workload (SWL);
3. Determine lashing type, lashing
method, and knots suitable with the load;

Pinched Between Gap H 1. Rigger should able to show valid L

license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
 Punctured by Sling Wire or Sharp Material H 1. Rigger should able to show valid L
license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;

3 Load Lifting Hydraulic Leakage M 1. Communicate lifting plan and area L

hazard identification before work;
2. Pre-operation Unit Inspection;
3. Crane operator should able to show
valid license;
4. Determine the load weight and Mobile
Crane Safe Workload (SWL);

Load Swing H 1. Communicate lifting plan and area M

hazard identification before work;
2. Assign competent helper to control the
load stability with lanyard;
3. Assign flagman/rigger to help directing
the load movement;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
5. Do not lift during strong winds;

Sling / Webbing Shift H 1. Communicate lifting plan and area M

hazard identification before work;
2. Recheck rigging before lifting;
3. Sufficient communication should be
maintained between operator and
rigger/helper;
4. Lower the load tho the ground when
shifting occurs;
 Rigging Failure H 1. Communicate lifting plan and area M
hazard identification before work;
2. Check the sling/webbing condition
before use;
3. Recheck rigging before lifting;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
5. Lower the load tho the ground once
rigging failure are identified;

Contact with Electric Wire H 1. Communicate lifting plan and area M

hazard identification before work;
2. Crane operator should able to show
valid license;
3. Sufficient communication should be
maintained between operator and
rigger/helper;

Hitting Other Structure H 1. Communicate lifting plan and area M

hazard identification before work;
2. Crane operator should able to show
valid license;
3. Sufficient communication should be
maintained between operator and
rigger/helper;
4. Communicate lifting plan and area
hazard identification before work;

4 Untying Sling / Webbing from Pinched Between Gap H 1. Rigger should able to show valid L
Load license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
 Punctured by Sling Wire or Sharp Material H 1. Rigger should able to show valid L
license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;

Falling from Height H 1. Communicate lifting plan and area M

hazard identification before work;
2. Use standard full body harness
properly;
3. Communicate lifting plan and area
hazard identification before work;

5 Lifting Equipment Packing Pinched Between Gap H 1. Rigger should able to show valid L
license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;

Punctured by Sling Wire or Sharp Material H 1. Rigger should able to show valid L
license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
 JAKARTA - BANDUNG HIGH SPEED RAILWAY PROJECT
HSRCC PROJECT TEAM SINOHYDRO CO. LTD. BUREAU 7 SECTION 2
JOB SAFETY ANAYSIS

Area: 2# Tunnel inlet Job: Unloading Electric Generator

Prepared by: Checked by: Date:

IDENTIFICATION
RISK LEVEL RESIDUAL RISK LEVEL
NO. SEQUENCE OF ACTIVITY SAFETY & HEALTH HAZARDS CATEGORY FOLLOWING CONTROL CATEGORY
ENVIRONMENT ASPECT (TR) (TR)
(UA & UC)

1 2 3 4 10 13 17
1 Mobile Crane Preparation Spill L 1. Provide spill treatment kit on site; L

Crane Malfunction H 1. Pre-operation Unit Inspection; M

2 Load Rigging Substandard Rigging Method H 1. Communicate lifting plan and area M
hazard identification before work;
2. Determine the load weight and Mobile
Crane Safe Workload (SWL);
3. Determine lashing type, lashing
method, and knots suitable with the load;

Pinched Between Gap H 1. Rigger should able to show valid L

license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
 Punctured by Sling Wire or Sharp Material H 1. Rigger should able to show valid L
license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;

3 Load Lifting Hydraulic Leakage M 1. Communicate lifting plan and area L

hazard identification before work;
2. Pre-operation Unit Inspection;
3. Crane operator should able to show
valid license;
4. Determine the load weight and Mobile
Crane Safe Workload (SWL);

Load Swing H 1. Communicate lifting plan and area M

hazard identification before work;
2. Assign competent helper to control the
load stability with lanyard;
3. Assign flagman/rigger to help directing
the load movement;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
5. Do not lift during strong winds;

Sling / Webbing Shift H 1. Communicate lifting plan and area M

hazard identification before work;
2. Recheck rigging before lifting;
3. Sufficient communication should be
maintained between operator and
rigger/helper;
4. Lower the load tho the ground when
shifting occurs;
 Rigging Failure H 1. Communicate lifting plan and area M
hazard identification before work;
2. Check the sling/webbing condition
before use;
3. Recheck rigging before lifting;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
5. Lower the load tho the ground once
rigging failure are identified;

Contact with Electric Wire H 1. Communicate lifting plan and area M

hazard identification before work;
2. Crane operator should able to show
valid license;
3. Sufficient communication should be
maintained between operator and
rigger/helper;

Hitting Other Structure H 1. Communicate lifting plan and area M

hazard identification before work;
2. Crane operator should able to show
valid license;
3. Sufficient communication should be
maintained between operator and
rigger/helper;
4. Communicate lifting plan and area
hazard identification before work;

4 Untying Sling / Webbing from Pinched Between Gap H 1. Rigger should able to show valid L
Load license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
 Punctured by Sling Wire or Sharp Material H 1. Rigger should able to show valid L
license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;

Falling from Height H 1. Communicate lifting plan and area M

hazard identification before work;
2. Use standard full body harness
properly;
3. Communicate lifting plan and area
hazard identification before work;

5 Lifting Equipment Packing Pinched Between Gap H 1. Rigger should able to show valid L
license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;

Punctured by Sling Wire or Sharp Material H 1. Rigger should able to show valid L
license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
 JAKARTA - BANDUNG HIGH SPEED RAILWAY PROJECT
HSRCC PROJECT TEAM SINOHYDRO CO. LTD. BUREAU 7 SECTION 2
JOB SAFETY ANAYSIS

Area: 4# Tunnel Outlet Job: Arch Beam Installation

Prepared by: Checked by: Date:

IDENTIFICATION
RISK LEVEL RESIDUAL RISK LEVEL
NO. SEQUENCE OF ACTIVITY SAFETY & HEALTH HAZARDS CATEGORY FOLLOWING CONTROL CATEGORY
ENVIRONMENT ASPECT (TR) (TR)
(UA & UC)

1 2 3 4 10 13 17
1 Mobile Crane Preparation Spill L 1. Provide spill treatment kit on site; L

Crane Malfunction H 1. Pre-operation Unit Inspection; M

2 Load Rigging Substandard Rigging Method H 1. Communicate lifting plan and area M
hazard identification before work;
2. Determine the load weight and Mobile
Crane Safe Workload (SWL);
3. Determine lashing type, lashing
method, and knots suitable with the load;

Pinched Between Gap H 1. Rigger should able to show valid L

license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
 Punctured by Sling Wire or Sharp Material H 1. Rigger should able to show valid L
license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;

3 Load Lifting Hydraulic Leakage M 1. Communicate lifting plan and area L

hazard identification before work;
2. Pre-operation Unit Inspection;
3. Crane operator should able to show
valid license;
4. Determine the load weight and Mobile
Crane Safe Workload (SWL);

Load Swing H 1. Communicate lifting plan and area M

hazard identification before work;
2. Assign competent helper to control the
load stability with lanyard;
3. Assign flagman/rigger to help directing
the load movement;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
5. Do not lift during strong winds;

Sling / Webbing Shift H 1. Communicate lifting plan and area M

hazard identification before work;
2. Recheck rigging before lifting;
3. Sufficient communication should be
maintained between operator and
rigger/helper;
4. Lower the load tho the ground when
shifting occurs;
 Rigging Failure H 1. Communicate lifting plan and area M
hazard identification before work;
2. Check the sling/webbing condition
before use;
3. Recheck rigging before lifting;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
5. Lower the load tho the ground once
rigging failure are identified;

Contact with Electric Wire H 1. Communicate lifting plan and area M

hazard identification before work;
2. Crane operator should able to show
valid license;
3. Sufficient communication should be
maintained between operator and
rigger/helper;

Hitting Other Structure H 1. Communicate lifting plan and area M

hazard identification before work;
2. Crane operator should able to show
valid license;
3. Sufficient communication should be
maintained between operator and
rigger/helper;
4. Communicate lifting plan and area
hazard identification before work;

4 Beam Fitting on Support Pinched Between Gap H 1. Helper should use standard leather L
Structure fitter gloves;
3. Helper should take care of surrounding
activities;
4. Sufficient communication should be
maintained between operator and helper;
 Load Swing H 1. Communicate lifting plan and area M
hazard identification before work;
2. Assign competent helper to control the
load stability with lanyard;
3. Assign flagman/rigger to help directing
the load movement;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
5. Do not lift during strong winds;

Sling / Webbing Shift H 1. Communicate lifting plan and area M

hazard identification before work;
2. Recheck rigging before lifting;
3. Sufficient communication should be
maintained between operator and
rigger/helper;
4. Lower the load tho the ground when
shifting occurs;

Rigging Failure H 1. Communicate lifting plan and area M

hazard identification before work;
2. Check the sling/webbing condition
before use;
3. Recheck rigging before lifting;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
5. Lower the load tho the ground once
rigging failure are identified;

5. Welding at Height Fume L 1. Welder should use Dust Mask or L

Respirator behind the Welding Mask;

Welding Sparks M 1. Area around welding activity should be L

barricaded with safety line to prevent
workers passing underneath the work;
2. Welder should wear welding mask,
welding gloves, welding apron, and safety
shoes;
3. Flammable materials should not be
placed near welding activity;
4. Fire extinguishers should be available
lear the workplace;
 Falling from height H 1. Welders should use safety belt/ full L
body harness, and the hooks should be
anchored correctly in railings, life lines, or
other safe and stable structure;
2. Railings should be installed around the
working platform;

6 Untying Sling / Webbing from Pinched Between Gap H 1. Rigger should able to show valid L
Load license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;

Punctured by Sling Wire or Sharp Material H 1. Rigger should able to show valid L
license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;

Falling from Height H 1. Communicate lifting plan and area M

hazard identification before work;
2. Use standard full body harness
properly;
3. Communicate lifting plan and area
hazard identification before work;
6 Lifting Equipment Packing Pinched Between Gap H 1. Rigger should able to show valid L
license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;

Punctured by Sling Wire or Sharp Material H 1. Rigger should able to show valid L
license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
 JAKARTA - BANDUNG HIGH SPEED RAILWAY PROJECT
HSRCC PROJECT TEAM SINOHYDRO CO. LTD. BUREAU 7 SECTION 2
JOB SAFETY ANAYSIS

Area: 7# Batching Plant Job: Heavy Lifting of Silo No. 3

Prepared by: Checked by: Date:

IDENTIFICATION
RISK LEVEL RESIDUAL RISK LEVEL
NO. SEQUENCE OF ACTIVITY SAFETY & HEALTH HAZARDS CATEGORY FOLLOWING CONTROL CATEGORY
ENVIRONMENT ASPECT (TR) (TR)
(UA & UC)

1 2 3 4 10 13 17
1 Mobile Crane Preparation Spill L 1. Provide spill treatment kit on site; L

Crane Malfunction H 1. Pre-operation Unit Inspection; M

2 Load Rigging Substandard Rigging Method H 1. Communicate lifting plan and area M
hazard identification before work;
2. Determine the load weight and Mobile
Crane Safe Workload (SWL);
3. Determine lashing type, lashing
method, and knots suitable with the load;

Pinched Between Gap H 1. Rigger should able to show valid L

license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
 Punctured by Sling Wire or Sharp Material H 1. Rigger should able to show valid L
license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;

3 Load Lifting Hydraulic Leakage M 1. Communicate lifting plan and area L

hazard identification before work;
2. Pre-operation Unit Inspection;
3. Crane operator should able to show
valid license;
4. Determine the load weight and Mobile
Crane Safe Workload (SWL);

Load Swing H 1. Communicate lifting plan and area M

hazard identification before work;
2. Assign competent helper to control the
load stability with lanyard;
3. Assign flagman/rigger to help directing
the load movement;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
5. Do not lift during strong winds;

Sling / Webbing Shift H 1. Communicate lifting plan and area M

hazard identification before work;
2. Recheck rigging before lifting;
3. Sufficient communication should be
maintained between operator and
rigger/helper;
4. Lower the load tho the ground when
shifting occurs;
 Rigging Failure H 1. Communicate lifting plan and area M
hazard identification before work;
2. Check the sling/webbing condition
before use;
3. Recheck rigging before lifting;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
5. Lower the load tho the ground once
rigging failure are identified;

Contact with Electric Wire H 1. Communicate lifting plan and area M

hazard identification before work;
2. Crane operator should able to show
valid license;
3. Sufficient communication should be
maintained between operator and
rigger/helper;

Hitting Other Structure H 1. Communicate lifting plan and area M

hazard identification before work;
2. Crane operator should able to show
valid license;
3. Sufficient communication should be
maintained between operator and
rigger/helper;
4. Communicate lifting plan and area
hazard identification before work;

4 Silo Fitting on Support Pinched Between Gap H 1. Helper should use standard leather L
Structure fitter gloves;
3. Helper should take care of surrounding
activities;
4. Sufficient communication should be
maintained between operator and helper;

Falling from Height H 1. Use standard full body harness M

properly;
2. Communicate lifting plan and area
hazard identification before work;
5 Untying Sling / Webbing from Pinched Between Gap H 1. Rigger should able to show valid L
Load license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;

Punctured by Sling Wire or Sharp Material H 1. Rigger should able to show valid L
license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;

Falling from Height H 1. Communicate lifting plan and area M

hazard identification before work;
2. Use standard full body harness
properly;
3. Communicate lifting plan and area
hazard identification before work;

6 Lifting Equipment Packing Pinched Between Gap H 1. Rigger should able to show valid L
license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;

Punctured by Sling Wire or Sharp Material H 1. Rigger should able to show valid L
license;
2. Rigger/helper should use standard
leather fitter gloves;
3. Rigger/helper should take care of
surrounding activities;
4. Sufficient communication should be
maintained between operator and
rigger/helper;
 JAKARTA - BANDUNG HIGH SPEED RAILWAY PROJECT
HSRCC PROJECT TEAM SINOHYDRO CO. LTD. BUREAU 7 SECTION 2
JOB SAFETY ANAYSIS

Area: 7# Batching Plant Job: Welding of Silo No. 3

Prepared by: Checked by: Date:

IDENTIFICATION
RISK LEVEL RESIDUAL RISK LEVEL
NO. SEQUENCE OF ACTIVITY SAFETY & HEALTH HAZARDS CATEGORY FOLLOWING CONTROL CATEGORY
ENVIRONMENT ASPECT (TR) (TR)
(UA & UC)

1 2 3 4 10 13 17
1 Scaffolding Assembly Pinched between gap M 1. Pre-Job Briefing; L
2. Scaffolder should able to show valid
license;
3. Scaffolder should use standard leather
fitter gloves;
4. Scaffolder should take care of
surrounding activities;
5. Sufficient communication should be
maintained between Scaffolder and
Scaffolding Inspector;

Cross Braces does not installed correctly H 1. Pre-Job Briefing; L

2. Scaffolder should able to show valid
license;
3. Scaffolding Inspector should check the
quality of assembly of every parts;
2. Fitting Joints with Bolts Pinched between gap M 1. Workers should use cotton gloves; L
2. Workers should take care of
surrounding activities;
Falling from height H 1. Workers should use safety belt/ full L
body harness, and the hooks should be
anchored correctly in railings, life lines, or
other safe and stable structure;
2. Railings should be installed around the
working platform;
3. Welding Joints Fume L 1. Welder should use Dust Mask or L
Respirator behind the Welding Mask;

Welding Sparks M 1. Area around welding activity should be L

barricaded with safety line to prevent
workers passing underneath the work;
2. Welder should wear welding mask,
welding gloves, welding apron, and safety
shoes;
3. Flammable materials should not be
placed near welding activity;
4. Fire extinguishers should be available
lear the workplace;

Falling from height H 1. Welders should use safety belt/ full L

body harness, and the hooks should be
anchored correctly in railings, life lines, or
other safe and stable structure;
2. Railings should be installed around the
working platform;

4. Scaffolding Disassembly Pinched between gap M 1. Pre-Job Briefing; L

2. Scaffolder should able to show valid
license;
3. Scaffolder should use standard leather
fitter gloves;
4. Scaffolder should take care of
surrounding activities;
5. Sufficient communication should be
maintained between Scaffolder and
Scaffolding Inspector;
Falling scaffolding parts H 1. Pre-Job Briefing; L
2. Scaffolder should able to show valid
license;
3. Scaffolder should use standard leather
fitter gloves;
4. Scaffolder should take care of
surrounding activities;
5. Sufficient communication should be
maintained between Scaffolder and
Scaffolding Inspector;
6. Scaffolding parts should not be thrown
to the ground when disassembly;
 JAKARTA - BANDUNG HIGH SPEED RAILWAY PROJECT
HSRCC PROJECT TEAM SINOHYDRO TRACK LAYING SECTION
JOB SAFETY ANAYSIS

Area: Depot area Job: Installing Gantry crane

Prepared by: Ali Rizki Budiman Checked by: He Xiang Date: 29-Jan-20

IDENTIFICATION
RISK LEVEL RESIDUAL RISK LEVEL
NO. SEQUENCE OF ACTIVITY SAFETY & HEALTH HAZARDS CATEGORY FOLLOWING CONTROL CATEGORY
ENVIRONMENT ASPECT (TR) (TR)
(UA & UC)

1 2 3 4 10 13 17
1 Installing and dismantling Catastrophic incidence E 1. Make gantry crane valid PMA / M
gantry crane frame and boom Operator license.
2. Pre-job safety meeting
3. Inspection all joints
4. Barricade around installation or
dismantle area
5. Sufficient communication should be
maintained between engineer and
workers;
6. make sure area is cleared and stable
7. Wear proper PPE

Installing and dismantling Falling from height E 1. Safety harness issuing M

ballast gantry 2. Hard barricade for opening floor
3. Toolbox meeting
4. Commencing training
Installing track rail gantry Falling object M 1. Working at height safe operational L
procedure.
2. Training
3. Toolbox Meeting
Connect and disconnecting Electrical hazard L 1. Random checking on hoisting cable at L
power source site specially new crane
2. Routing inspection checklist
3. Fixed period maintenance
Collapse during installing gantry rail E 1. Ground clearence inspection M
2. Inspection of rail beam for gantry rail
3. Welding inspection for gantry rail joint
Unproper suspended method M 1. Training M
2. Monitor the method of suspending load
work
 JAKARTA - BANDUNG HIGH SPEED RAILWAY PROJECT
HSRCC PROJECT TEAM SINOHYDRO TRACK LAYING SECTION
JOB SAFETY ANAYSIS

Area: Depot area Job: Track Rail Work

Prepared by: Ali Rizki Budiman Checked by: He Xiang Date: 29-Jan-20

IDENTIFICATION
RISK LEVEL RESIDUAL RISK LEVEL
NO. SEQUENCE OF ACTIVITY SAFETY & HEALTH HAZARDS CATEGORY FOLLOWING CONTROL CATEGORY
ENVIRONMENT ASPECT (TR) (TR)
(UA & UC)

1 2 3 4 10 13 17
1 Moving equipment into Personel working or walking near equipment M 1. Verify that travel path is clear for all L
position for personel
construction/installation 2. Sound horn or fluid while crossing
equipment
3.Have designated person verify travel
path is clear and to warn nearby
personnel of the moving equipment
4.Ensure backup alarm are operational
prior to start of each shift

Equipment / structure / utility damage M When operating around structures, L

ensure at leah one person is watching
equipment to prevent contact with
structures
Welding and grinding work Possible fire hazard from combustible M 1. Secure hot work permit for job M
source 2. follow fire watch requirements
3. Keep combustible and flammable
material 35' away from hot work
Secure the perimeter Injuries to others L 1. Barricadeorwork
operations perimeter
protect as required
as necessary L
2. Check integrity of barricades at the
beginning of each shift.
3. Make repairs or adjustment as
required.
Lifting and handling 1. Falling object E 1. Use taglines and whristle required M
2. crane safety while load is suspended.
2. Ensure weight is known prior to make
lift
3. Inspection lifting gear for proper use
and damaged before each lift.
4.Complete lifting plan for every lift.
Installing rail Back injury M 1. Bend knees to lessen pressure on M
lower back.
2. Use legs as source of power to lift.
3. Use proper leverage bars when
adjusting rail.
4. Use rail dogs when lifting or adjusting
rail.

Pinched hands or toes M 1. Pay attention to lifting M

2. Adjusting or moving operations with the
rail.
3. Use proper tools when working with
rails
Spiking Rail Personel injury from flying spikes M 1. Make sure each spike is properly set M
before driving it.
2. Use proper spiking hammer when
setting and driving spikes
Aligning Rail Personel injury from equipment M 1. Enforce on the operator that only one M
person gives the directions for equipment
operation
2. Have all non participating personnel in
the alignment removed from work area

Installing Ballast Personnel injury from equipment M 1. Have equipment operators take L
direction from designated person only.
2. Have designated person verify the path
is clear before operation.
3. Have all non essential personnel move
away from ballasting operation

Tamping Ballast Personnel injury from equipment M 1. Ensure operator takes directions from L
designated person only.
2. Remove all non essential person from
tamping area

Back Injury M 1. bend knees to lessen pressure on L

lower back.
2. Use legs as source of power to lift.
Welding Rail Personnel injury from equipment M 1. Keep all non essential personel away M
from welding area.
2. Maintain a clear area of approximately
35 feet around welding area
3. Follow hot work requirements

Fire E 1. Have all personel removed to a safe M

distance while welding is going on.
2. Have a fire watch ready during welding
proccess
3. Fire watch ready on the location to
address any fires that may occur at
elevated location
4. Folow all hot works requirements
 JAKARTA - BANDUNG HIGH SPEED RAILWAY PROJECT
HSRCC PROJECT TEAM SINOHYDRO TRACK LAYING SECTION
JOB SAFETY ANAYSIS

Area: Depot area Job: Survey Work

Prepared by: Ali Rizki Budiman Checked by: He Xiang Date: 29-Jan-20

IDENTIFICATION
RISK LEVEL RESIDUAL RISK LEVEL
NO. SEQUENCE OF ACTIVITY SAFETY & HEALTH HAZARDS CATEGORY FOLLOWING CONTROL CATEGORY
ENVIRONMENT ASPECT (TR) (TR)
(UA & UC)

1 2 3 4 10 13 17
1 Topographed Survey Weather Condition M 1. stop work when raining coming L
2. Always read weather forecasing before
work
3. Ensure bring Raincoat
4. Ensure Radio Communication fully
charged before leaving for outdoor survey

Slip and fall M 1. Ensure land condition good for work L

2. Always barricades hole or opening
3. Always use proper safety boots to
prevent slip

Lost M 1. Ensure GPS , maps and navigation M

equipment ready to use
2. Ensure Radio Communication fully
charged before leaving for outdoor survey

Animal attack M 1. Before doing survey work conduct Tool L

box meeting
2. Ensure no animal passing around
survey location
3. prepaire Snake bit first aid
 Flood M 1. Stop work when raining coming L
2. Move to shelter or safe place
3. Ensure radio Communication fully
chaged

Heat Strees L 1. Tool box meeting L

2. Training Heat Stress awareness
3. Bring drinking water for every outdoor
activity
4. wear proper PPE with additional (Sun
brim )
 JAKARTA - BANDUNG HIGH SPEED RAILWAY PROJECT
HSRCC PROJECT TEAM SINOHYDRO TRACK LAYING SECTION
JOB SAFETY ANAYSIS

Area: Depot area Job: Welding Work

Prepared by: Ali Rizki Budiman Checked by: He Xiang Date: 29-Jan-20

IDENTIFICATION
RISK LEVEL RESIDUAL RISK LEVEL
NO. SEQUENCE OF ACTIVITY SAFETY & HEALTH HAZARDS CATEGORY FOLLOWING CONTROL CATEGORY
ENVIRONMENT ASPECT (TR) (TR)
(UA & UC)

1 2 3 4 10 13 17
1 Job Preparation Interference with other on-going operations M 1. Pre-job safety meeting L
2. Hot work permit
3. Working Plan
Fire E 1. Use only certified and inspected M
welding machine
2. fire watcher stand by on location
3. Keep away combustible material
4. Wear proper PPE

Electrical Shock M 1. Use only certified and inspected M

welding machine
2. fire watcher stand by on location
3. Keep away combustible material
4. Ensure electrical join are safe before
use
5. Perform LOTO
6. Wear Proper PPE
Falling Object M 1. Ensure suspended load are safe M
2. Barricade liftin / hoisting location
3. Pre- job safety meeting
4. Wear Proper PPE
2 Welding operation Cutting and Grinding breaking E 1. Use the right equipment M
2. Certified Person will perform that job
3. Protection the equipment
4. Pre- Job Safety Meeting
5. Wear PPE

Other Person Injury M Secure the welding area L

 Fire E 1. Use only certified and inspected M
welding machine
2. fire watcher stand by on location
3. Keep away combustible material
4. Wear proper PPE

Explosion E 1. Check Sparks will not reach M

combustible material
2. fire watcher stand by on location
3. Provide Fire Extinguisher or Fire
System Nearby
4. Pre-Job Safety Meeting
5. Wear Proper PPE
 JAKARTA - BANDUNG HIGH SPEED RAILWAY PROJECT
HSRCC PROJECT TEAM SINOHYDRO TRACK LAYING SECTION
JOB SAFETY ANAYSIS

Area: Depot area Job: Excavation Work

Prepared by: Ali Rizki Budiman Checked by: He Xiang Date: 29-Jan-20

IDENTIFICATION
RISK LEVEL RESIDUAL RISK LEVEL
NO. SEQUENCE OF ACTIVITY SAFETY & HEALTH HAZARDS CATEGORY FOLLOWING CONTROL CATEGORY
ENVIRONMENT ASPECT (TR) (TR)
(UA & UC)

1 2 3 4 10 13 17
1 Site preparation hazard unidentified L 1. Competent PTW coordinatoor and L
trained supervisor to filling PTW
Improper body posture M 1. Implement proper body L
posture/method for manual handling
2. Brief workers related back injury
prevention
Sharp Edge M 1. Place softener or cover the sharp area L
2. Brief to workers regarding on hand
injury prevention
3. Wear Proper PPE

Uncertified Equipment M 1. Use proper equipment for the job M

2. All equipment must be in good
condition
3. No modification on tools and
equipment are allowed to be inspected
2 Excavation Unexperienced Excavator Operator M 1. Only certified excavator will allowed to L
operate the excavator
2. record operator license
3. toolbox meeting
Spillage Failure Excavator M 1. Only adequate excavator to be used M
2. Perform Daily inspection
3. Standy Spillage response equipment
 Ground condition not surveyed M 1. Proper land survey must be L
implemented
Soil stock distance to edge of excavation pit M 1. Soil stock distance to edge must be M
greater than excavation depth
Excavator near opening pit M 1. Excavator must not be positioned M
within 2m to edge
2. Flagman must be assist machinery full
time
People walking around excavation area E 1. No people in excavation area during M
operation
2. Flagman must check surrounding area
before give an instruction to operator
3. Tool box meeting

Unprotected Opening Pit E 1. Hard barricading every opening pit M

2. Tool box Meeting

Peope falling into the pit E 1. Hard barricading every opening pit M
2. Post Safety sign in every 1.5> pit
3. Lighting properly for night time
4. Proper access provided
5. Tool box Meeting
6. Wear Proper PPE

3 Backfilling and Compacting Work backfiling failure M 1. Following Method Statement L

2. Toolbox Meeting

Pysical Injuried when moving truck M 1. Flagman to be actively working M

2. Barricading surounding area
3. Wear Proper PPE

Soft backfilled ground M 1. No unautorhized vehicle M

2. Barricade soft filled area
Spillage M 1. Spill kit must available L
 JAKARTA - BANDUNG HIGH SPEED RAILWAY PROJECT
HSRCC PROJECT TEAM SINOHYDRO TRACK LAYING SECTION
JOB SAFETY ANAYSIS

Area: Depot area Job: Excavation Work

Prepared by: Ali Rizki Budiman Checked by: He Xiang Date: 29-Jan-20

IDENTIFICATION
RISK LEVEL RESIDUAL RISK LEVEL
NO. SEQUENCE OF ACTIVITY SAFETY & HEALTH HAZARDS CATEGORY FOLLOWING CONTROL CATEGORY
ENVIRONMENT ASPECT (TR) (TR)
(UA & UC)

1 2 3 4 10 13 17
1 Setup site to form and pouring Shock / Electroconduction M 1. Inspect all cordsets on tools and M
concrete equipmement from damage
2.Pre-job safety Meeting
3. Wear Proper PPE
Struck / Crushed M 1. Ensure barricade surounding concrete L
area
2. Set up safezone for rest when
concreting
3. Wear Proper PPE

Fall / Trip Hazard M 1. Pre-Job safety Meeting M

2. Posting safety sign in edge of structure
3. wearing full body harness for working
1,5m>

2 Installing forms, and rebar Sprains / Strains M 1. Use leg to lift, do not bend at waist. M
2. Team lift if needed
Pinched M 1. Use proper hand placement on rebar M
to avoiding pinching when installing rebar
2. Use Proper PPE

3 Cast in place concrete Chemical / Concrete burns M Use gloves, safety glasses and wash off L
splattered concrete asap with fresh water
or neutralizing solution
 Strains / Sprains M Use power screed whenever possible to L
eliminate constant motion required by
hand screed
Struck / Crushed M 1.Use chute man to swing concrete chute L
back & for signal concrete truck driver
2. Chute man need commute with the
rest of crew

Slips, Trips and Falls E 1. Inspect work area M

2. Move material that may caused trip
prior to performing work
3. Use mesh over the rebar to cover
holes produced by rebar.
4. Exposed mesh will be trip hazards
untul concrete placed. Keep mesh ends
tied down

Chemical Spillage Chemical Burn M 1. Secure a fresh water source (a hose) M

or use neutralizing solution
2. Spill kit
 JAKARTA - BANDUNG HIGH SPEED RAILWAY PROJECT
HSRCC PROJECT TEAM SINOHYDRO TRACK LAYING SECTION
HAZARD IDENTIFICATION RISK ASSESSEMENT DETERMINE CONTROL
Area:
Job:

Checked by:
Prepared by: Ali Rizki Budiman Date:

IDENTIFICATION THERE'S AN ASSESSMENT OF CONTROL CAN BE THERE'S AN ASSESSMENT OF CONTROL

TOLERAN
SAFETY & HEALTH HAZARDS IMPACT (Environment) VALUE RISK RISK LEVEL CE VALUE RISK RISK LEVEL
NO. SEQUENCE OF ACTIVITY (UA & UC) CONTROL DONE VALUE CONSEQUENCES RELATED REGULATION FOLLOWING CONTROL VALUE CONSEQUENCES PIC TARGET TIME STATUS
ENVIRONMENT ASPECT RISK (Safety & Health) (LIKEHOOD) OF OSH/ENVIRONMENTAL CATEGOR (LIKEHOOD) OF OSH/ENVIRONMENTAL CATEGOR
IMPACT VALUE Y Y/N IMPACT VALUE Y
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 Installing steel beams, siding Ergonimic hazard 1. Back Injury 1. Use legs to lift, do not bend at waist
5 3 15 H Y
and trims 2. Dispotion
Pinched Hazard 1. Finger Injury 1. Keep hands clear of closing objects
5 3 15 H Y
2. Use Proper hand gloves
Sharp Object 1. Finger Injury 1. Protect Sharp Object using softener
2. Leg Injury 2. Use proper hand gloves
3. Barricades every sharp area 5 2 10 H Y

Falling Object 1. Fatality 1. Lifting / hoisting Permi

2. Catastrophic Damage 2. Ensure proper weights and lifting
3. Medical Treatment Case radius
3. inspect lifting equipment 5 2 10 H Y
4. Use qualified rigger / signalman
5. Keep clear lifting / hoisting raidus

2 Manlift Operation Falling from height 1. Fatality 1. Pre-job safety meeting

2. training working at height
3. Use full body harness (100% tied up) 5 5 25 E N
4. Drive low and slow

3 Clean Up Slips, Trip Hazard 1. Leg Injury 1. Inspect work area, move material that
2. Body Injury may cause trips prior to performing work
2. Wear Proper PPE 3 2 6 M Y
3

Egonimic Failure 1. Back Injury 1. Use proper manual handling

c 3 15 H Y
2. Dispotion techniquest
4 Gantry Crane Operation Equipment or Control Failure 1. Catastrophic Damage 1. Check all control are functioning
correctly before procceding
2. Do not exceed safe working load 5 3 15 H Y
3. Remotes must be checked againts
specific cranes

Impact / Crushing 1. Body Injury 1. Ensure work area is clear and access
2. Catastrophic Damage and egress allow room to avoid trapping 3 2 6 M Y
situation
Unexpected Movement 1. Catastrophic Damage 1. Emergency procedure should be in
2. Fatality place in case of load movement
3. Middle Injury 2. Position slings correctly and check load
balance, lower and re slings if not 5 5 25 E N
balanced

Incorrect Stacking 1. Property Damage 1. Ensure all material are stacked in a

2. Fatality stable condition and packers are suitable 5 2 10 H Y
3. Middle Injury and in good conditions

Slinging 1. Fatality 1. Only qualified persons to sling the load

2. Middle Injury 2. Use correct sligns for load
3. First Aid Case 3. Taking into account color code, load
weight and slings angles 5 2 10 H Y

Operating in the night 1. Property Damage 1. Increase Illumination

2. Middle Injury 2. Forbid to operate when illumination is
2 2 4 L Y
insufficient

Grease Pollution 1. Earth Pollution 1. Prepare Spill Emergency Response

2. Provide Spill Kit
2 2 4 L Y
5 Setup site to form and pouring Shock / Electroconduction 1. Fatality 1. Inspect all cordsets on tools and
concrete 2. Middle Injury equipmement from damage
3. First Aid Case 2.Pre-job safety Meeting 5 3 15 H Y
3. Wear Proper PPE

Struck / Crushed 1. Ensure barricade surounding concrete

1. Middle Injury area
2. First Aid Case 2. Set up safezone for rest when
concreting 5 3 15 H Y
3. Wear Proper PPE

Fall / Trip Hazard 1. Pre-Job safety Meeting

1. Middle Injury 2. Posting safety sign in edge of structure
2. First Aid Case 3. wearing full body harness for working
1,5m> 3 2 6 M Y

6 Installing forms, and rebar Sprains / Strains 1. Back Injury 1. Use leg to lift, do not bend at waist.
2. Dispotion 2. Team lift if needed
5 3 15 H Y

Pinched 1. Hand Injury 1. Use proper hand placement on rebar

2. Finger Injury to avoiding pinching when installing rebar
2. Use Proper PPE 5 3 15 H Y

7 Cast in place concrete Chemical / Concrete burns 1. Midde Injury Use gloves, safety glasses and wash off
splattered concrete asap with fresh water
5 3 15 H Y
or neutralizing solution

Strains / Sprains Use power screed whenever possible to

1. Back Injury eliminate constant motion required by 3 2 6 M Y
2. Dispotion hand screed

Struck / Crushed 1.Use chute man to swing concrete chute

back & for signal concrete truck driver
1. Fatality 2. Chute man need commute with the
rest of crew 3 2 6 M Y
2. Middle Injury

Slips, Trips and Falls 1. Inspect work area

2. Move material that may caused trip
prior to performing work
3. Use mesh over the rebar to cover
1. Midde Injury holes produced by rebar. 3 2 6 M Y
4. Exposed mesh will be trip hazards
untul concrete placed. Keep mesh ends
tied down

Chemical Burn 1. Secure a fresh water source (a hose)

Chemical Spillage 1. Fatality or use neutralizing solution 2 2 4 L Y
2. Middle injury 2. Spill kit
8 Site preparation hazard unidentified 1. Fatality 1. Competent PTW coordinatoor and
2. Middle Injury trained supervisor to filling PTW 3 2 6 M Y

Improper body posture 1. Back Injury 1. Implement proper body

2. Dispotion posture/method for manual handling
2. Brief workers related back injury 3 2 6 M Y
prevention

Sharp Edge 1. Hand Injury 1. Place softener or cover the sharp area
2. Finger Injury 2. Brief to workers regarding on hand
injury prevention 5 2 10 H Y
3. Wear Proper PPE

Uncertified Equipment 1. Property Damage 1. Use proper equipment for the job
2. All equipment must be in good
condition
3. No modification on tools and 5 2 10 H Y
equipment are allowed to be inspected

9 Excavation Unexperienced Excavator Operator 1. Fatality 1. Only certified excavator will allowed to
2. Property Damage operate the excavator
3. Middle Injury 2. record operator license 5 5 25 E N
3. toolbox meeting
Spillage Failure Excavator 1. Fatality 1. Only adequate excavator to be used
2. Property Damage 2. Perform Daily inspection
3. Middle Injury 3. Standy Spillage response equipment 5 5 25 E N
4. Ground Polluting

Ground condition not surveyed 1. Light Injury 1. Proper land survey must be
5 2 10 H Y
implemented
Soil stock distance to edge of excavation pit 1. Catastrophic Damage 1. Soil stock distance to edge must be
2. Fatality greater than excavation depth 5 2 10 H Y
3. Middle Injury

Excavator near opening pit 1. Catastrophic Damage 1. Excavator must not be positioned
2. Fatality within 2m to edge
3. Middle Injury 2. Flagman must be assist machinery full 5 2 10 H Y
time
People walking around excavation area 1. Fatality 1. No people in excavation area during
2. Property Damage operation
3. Middle Injury 2. Flagman must check surrounding area
before give an instruction to operator 5 4 20 E N
3. Tool box meeting

Unprotected Opening Pit 1. Fatality 1. Hard barricading every opening pit

2. Property Damage 2. Tool box Meeting 5 2 10 H N
3. Middle Injury

Peope falling into the pit 1. Fatality 1. Hard barricading every opening pit
2. Property Damage 2. Post Safety sign in every 1.5> pit
3. Middle Injury 3. Lighting properly for night time
4. Proper access provided 5 4 20 E N
5. Tool box Meeting
6. Wear Proper PPE
 10 Backfilling and Compacting Work backfiling failure 1. Fatality 1. Following Method Statement
2. Catastrophic Damage 2. Toolbox Meeting 5 4 20 E N
3. Medical Treatment Case

Pysical Injuried when moving truck 1. Fatality 1. Flagman to be actively working

2. Middle Injury 2. Barricading surounding area 5 4 20 E N
3. Wear Proper PPE
Soft backfilled ground 1. Property Damage 1. No unautorhized vehicle
2. Catastrophic Damage 2. Barricade soft filled area 5 4 20 E N
3. Fatality

Spillage 1. Ground Polluting 1. Spill kit must available 3 2 6 L Y

11 Welding Operation Cutting and Grinding breaking 1. Middle Injury 1. Use the right equipment
2. Light Injury 2. Certified Person will perform that job
3. Protection the equipment
4. Pre- Job Safety Meeting 5 3 15 H Y
5. Wear PPE

Other Person Injury 1. Middle Injury Secure the welding area

2. Light Injury 5 3 15 H Y

Fire 1. Property Damage 1. Use only certified and inspected

2. Fatality welding machine
3. Middle Injury 2. fire watcher stand by on location 5 4 20 E N
3. Keep away combustible material
4. Wear proper PPE

Explosion 1. Property Damage 1. Check Sparks will not reach

2. Fatality combustible material
3. Middle Injury 2. fire watcher stand by on location
3. Provide Fire Extinguisher or Fire 5 4 20 E N
System Nearby
4. Pre-Job Safety Meeting
5. Wear Proper PPE

12 Topographed Survey Weather Condition 1. Middle INjury 1. stop work when raining coming
2. Light Injury 2. Always read weather forecasing before
3. Fever work
3. Ensure bring Raincoat 5 3 15 H Y
4. Ensure Radio Communication fully
charged before leaving for outdoor survey

Slip and fall 1. Ensure land condition good for work

1. Middle Injury 2. Always barricades hole or opening
2. First Aid Case 3. Always use proper safety boots to 5 3 15 H Y
prevent slip

Lost 1. Ensure GPS , maps and navigation

equipment ready to use
2. Ensure Radio Communication fully 2 2 4 L Y
charged before leaving for outdoor survey

Animal attack 1. Fatality 1. Before doing survey work conduct Tool

2. Middle Injury box meeting
3. Light Injury 2. Ensure no animal passing around 5 3 15 H Y
survey location
3. prepaire Snake bit first aid

Flood 1. Fatality 1. Stop work when raining coming

2. Middle Injury 2. Move to shelter or safe place
3. Light Injury 3. Ensure radio Communication fully 5 3 15 H Y
chaged
Heat Strees 1. Fatigue 1. Tool box meeting
2. Training Heat Stress awareness
3. Bring drinking water for every outdoor
activity 2 2 4 L Y
4. wear proper PPE with additional (Sun
brim )

13 Installing rail Back injury 1. Back Injury 1. Bend knees to lessen pressure on
2. Dispotion lower back.
2. Use legs as source of power to lift.
3. Use proper leverage bars when 5 3 15 H Y
adjusting rail.
4. Use rail dogs when lifting or adjusting
rail.

Pinched hands or toes 1. Finger Injury 1. Pay attention to lifting

2. Leg Injury 2. Adjusting or moving operations with the
rail. 5 3 15 H Y
3. Use proper tools when working with
rails
 JAKARTA - BANDUNG HIGH SPEED RAILWAY PROJECT
HSRCC PROJECT TEAM SINOHYDRO TRACK LAYING SECTION
JOB SAFETY ANAYSIS

Area: Depot area Job: Gantry Crane Operation

Prepared by: Ali Rizki Budiman Checked by: He Xiang Date: 29-Jan-20

IDENTIFICATION
RISK LEVEL RESIDUAL RISK LEVEL
NO. SEQUENCE OF ACTIVITY SAFETY & HEALTH HAZARDS CATEGORY FOLLOWING CONTROL CATEGORY
ENVIRONMENT ASPECT (TR) (TR)
(UA & UC)

1 2 3 4 10 13 17
1 Gantry Crane Operation Equipment or Control Failure E 1. Check all control are functioning M
correctly before procceding
2. Do not exceed safe working load
3. Remotes must be checked againts
specific cranes

Impact / Crushing E 1. Ensure work area is clear and access M

and egress allow room to avoid trapping
situation
Unexpected Movement E 1. Emergency procedure should be in M
place in case of load movement
2. Position slings correctly and check load
balance, lower and re slings if not
balanced
Incorrect Stacking E 1. Ensure all material are stacked in a M
stable condition and packers are suitable
and in good conditions
Slinging M 1. Only qualified persons to sling the load M
2. Use correct sligns for load
3. Taking into account color code, load
weight and slings angles

Employee interference E 1. Be aware of other operators M

2. Do not allow anyone to walk under
loads
3. Exclud everyone from the work area
 Operating in the night E 1. Increase Illumination M
2. Forbid to operate when illumination is
insufficient
Operating in open air / severe environment M 1. Wear dust mask L
2. Enhance venting training
Grease Pollution M 1. Place hoisting equipment at fixed point L
2. Clean spare grease immediately
3. Place Drip tray