T-K2 Instantaneous Water Heater

Installation Manual and Owner’s Guide

FOR YOUR SAFETY - This product

must be installed and serviced by a
professional service technician or
licensed person, qualified in water
heater installation. Operation creates
carbon monoxide gas and flue gases,
which can cause serious injury or
death. Improper installation and/or
operation, or installation by an
unqualified person, will void warranty.

WARNING: If the information in this

manual is not followed exactly, a fire or
explosion may result, causing property
damage, personal injury or death.

• Do not store or use gasoline or other

flammable vapors or liquids in the
vicinity of this or any other
appliance.

Flash Water Heater • WHAT TO DO IF YOU SMELL GAS

Model T-K2 • Do not use any appliance.
Suitable for potable water heating and space heating
• Do not touch any electrical
FEATURING switch, do not use any phone
in your building.
• ENDLESS HOT WATER • Immediately contact your gas
• ON DEMAND supplier from another
• COMPACT, SPACE SAVING
location. Follow the gas
• ENERGY CONSERVING
• COMPUTER CONTROLS supplier’s instructions.
• COMPUTERIZED SAFETY • If you cannot reach your gas
• NO PILOT LIGHT supplier, call the fire
department.
Takagi Industrial Co. USA Inc.
6 Goddard • Installation and service must be
Irvine, CA 92618 performed by a qualified installer,
Toll Free (888) 882-5244 service agency or the gas supplier.
www.takagi-usa.com
 Table of Contents Specifications
Specifications…………………………….. 2 Natural Gas Input Min. 20,000 Btu
For Your Safety…………………………... 3 Max. 185,000 Btu
Operation…………………………………. 4
General…………………………… 4
Turning It On……………………… 4 LPG Input Min. 19,000 Btu
Turning It Off……………………… 4 Max. 175,000 Btu
Temperature……………………… 4
Flow……………………………….. 4 Gas Connection ¾” NPT
Freeze Protection………………... 5
Installation………………………………… 6
General…………………………… 6 Water Connections ¾” NPT
Accessories………………………. 6
Electrical Connections…………... 6 Water Pressure Min. 15 psi
Wiring Diagrams…………………..7,8 Max. 150 psi
Gas Supply Piping………………. 9
Water Plumbing………………….. 10
Pressure Relief Valve……………. 10 Natural Gas Pressure Inlet Min. 5” WC
Wall Hanging Installation………... 11 Max. 10.5” WC
Standing Installation……………... 11
Outdoor Installation……………… 11 LP Gas Pressure Inlet Min. 11” WC
Indoor Installation………………... 12
Combustible Air Supply…. 12
Max. 14” WC
Exhaust Venting…………. 13
Manufactured Home (Mobile Home) Manifold Pressure Natural 2.3” WC
Installation……………….………... 13 Propane 2.5” WC
Indoor……………………… 13
Outdoor……………………. 13
Initiating the Appliance…………... 14
Weight 60 lbs.
Initial Operation…………………... 14
Space Heating Application……….. 15 Dimensions 24.5”x16.5”x8.3”
Applications………………………. 19
Storage Tank……………... 19 Ignition Electronic Ignition
Recirculation……………… 19
Maintenance……………………………… 20
Troubleshooting………………………….. 20-22 Electrical Supply AC 120 V
Optional Items……………………………. 23
TK-RE01………………………….. 23 ***
TK-BK01………………………….. 23
TK-TV01…………………………... 23
TK-TV03…………………………... 23 • Inlet gas pressure must not exceed the
TK-TV04…………………………… 23 above maximum values.
Dipswitch Settings………………………... 24 • For gas pressures lower than 5” WC for
Indoor NG Dipswitch Settings…… 24 natural gas, call the manufacturer.
Outdoor NG Dipswitch Settings…. 24
Indoor LP Dipswitch Settings……. 25 • Before installing in areas over 4,500 feet
Outdoor LP Dipswitch Settings….. 25 above sea level, contact the manufacturer
Exploded Diagrams………………………. 26-29 for high altitude adjustment instructions.
Parts List………………………………….. 30 • Check the rating plate to insure this
Flow Chart……………………………….. 31
product matches your specifications.
• Takagi - USA is constantly improving our
products, therefore specifications are
subject to change without prior notice.
 For Your Safety Device will only work if the unit has proper
electrical power. The Freeze Prevention
PLEASE READ THIS MANUAL CAREFULLY Device is rated for temperatures down to
AND FOLLOW IT EXACTLY FOR YOUR 5º F (-15º C) in a wind free environment.
SAFETY. The wind chill factor will cause the Flash
Water Heater to freeze and be damaged at
1. Follow all local codes, or in the absence of temperatures above 5º F (-15º C). Refer to
local codes, follow the most recent edition the sections on Winterizing and the Freeze
of the National Fuel Gas Code, ANSI Prevention Device for more information.
Z223.1/NFPA 54 in USA or the CGA
7. WARNING: Before bathing or showering
standard, CAN/CGA B149.1 or .2
always check the water temperature. Do
Installation Codes for Gas Burning
not leave children or the infirm
Appliances in Canada.
unsupervised in the shower or bath. The
2. Properly ground the unit in accordance
water temperature is set at 120º F (50º C)
with all local codes, or in the absence of
from the factory to maximize the amount of
local codes, with the National Electrical
hot water you can use. Water temperature
Codes, ANSI/NFPA 70 in the USA or CSA
over 125º F can cause severe burns
standard C22.1 Canada Electrical Code
instantly or death from scalds.
Part 1 in Canada.
3. Carefully plan where to install your Flash 8. WARNING: Do not use this appliance if
Water Heater. Insure that your heater will any part has been underwater.
have enough combustible air, proper Immediately call a certified and trained
ventilation, and locate your heater where technician to inspect and service the unit if
water leakage will not do damage to necessary.
surrounding areas. If there is a possibility
of water damage, install a suitable drain 9. WARNING: Do not store or use gasoline or
pan under the unit, which will not restrict other flammable vapors or liquids in the
combustible airflow. vicinity of this or any other appliance.
4. Check the rating plate for the correct gas
type, gas pressure, water pressure, and 10. WARNING: Do not reverse the water and
electrical rating. Do not install this unit if gas connections, this will damage your
these requirements can’t be met. heater and can cause severe injury or
death from scalds. Follow the diagram
below when installing your Flash water
heater.

Rating plate

5. If a problem should occur, turn off all hot

water taps and turn off the gas. Call a
trained technician, the Gas Company, or
the manufacturer.
6. WARNING: Do not disconnect the
electrical supply if the temperatures will be
near freezing. The Freeze Prevention
 Operation
3. If necessary, mix in cold water to get a
comfortable temperature.
General
The Flash Water Heater is an instantaneous,
tankless water heater designed to efficiently
supply domestic or commercial hot water. The
principle behind the Flash water heater is
simple: Once a hot water tap is opened, the Turning It Off
Flash’s flow sensor detects that hot water is
needed, and automatically commands the To turn off the Flash water heater
computer to electronically ignite the burners, 1. Close the hot water tap, or turn appliance
and heat water. During operation, the off.
computer monitors the water temperature and 2. Flow will diminish, unit will shut off.
flow rate, and controls the gas flow and fan 3. “Fire On” lamp will go out.
speed to maintain a constant output
temperature. After the burners are ignited the
“fire on” lamp will be lit.

Temperature

The output temperature of the T-K2 has been

factory set for a maximum 120° F (50° C).
This is electronically controlled by the
computer and can be adjusted with a TK-
0.75 gallons per minute is required to turn the RE01 temperature controller, or with the
burners on, but after the burners are ignited, dipswitches on the computer board (See pgs.
the flow rate can drop to 0.6 gallons per 21-22 for dipswitch settings). Further
minute without the burners turning off. adjustment may be made by mixing in cold
As long as water, gas and electricity are water with the hot to obtain the ideal water
connected, there will be an endless flow of hot temperature.
water. To turn on your water heater, just open The flow rate possible out of the unit is
a tap. To turn the heater off, just close the tap. dependent on the temperature setting chosen.
Consult the flow charts on the last page of this
Turning It On unit to determine the possible outlet
temperature and flow rate combinations.
To turn on the Flash water heater
1. Open a hot water tap, or turn on water WARNING: Temperatures above 125º F (52º
demanding appliance. C) can cause severe burns or death from
2. Unit will detect flow, burners will ignite, scalding. Children, the disabled and the
“Fire On” lamp will light up. elderly are at a high risk of being injured. Feel
the water temperature before bathing or
showering. Do not leave children, disabled
persons, or the elderly unsupervised.

Flow
The flow rate through the T-K2 is limited to a USA Inc. will not be responsible for any
maximum of 6.9 GPM. The temperature damage that occurs.
setting, along with the supply temperature of WARNING: The pipe heaters are located on
the water will determine the flow rate the unit the Flash Water Heater only. Any hot or cold
puts out. Consult the flow charts on the last water pipes located outside of the unit will not
page of this manual to determine the possible be protected. Properly protect and insulate
outlet temperature and flow rate combinations. these pipes from freezing.
Based on the United States Department of If the heater will not be in use for a long period
Energy method of testing water heater output, of time or if the temperatures will drop below
the T-K2 is rated for 240 gallons per hour, or 5º F (-15º C) with the wind chill factor, turn off
4.0 GPM, at a 77° F rise above the inlet heater and drain the unit of water. This applies
temperature. Refer to the following chart of to indoor and outdoor installations. This will
typical household flow rates to determine what keep the unit from freezing and being
the T-K2 can do in a household application. damaged.
Remember that for bathing, cold water will be Follow these instructions carefully:
mixed for a comfortable temperature, 1. Turn off the power supply to the Flash
increasing the flow output rate. Water Heater.
2. Close manual gas control valve.
Household Flow Rates 3. Close manual water shut off valve.
Flow Rate 4. Open all hot water taps in the house.
Appliance / Use
(GPM)
(Bathroom, kitchen, laundry room, etc.).
Lavatory Faucet 1.0
Bath Tub 4.0 When the water flow has ceased, close all
Shower 2.0 hot water taps.
Kitchen Sink 1.5 5. Have a bucket or pan ready to catch the
Dishwasher 1.5 water from the unit’s drain plugs. Remove
Washing Machine 2.0 the drain plugs to drain the water out of the
Taken from UPC 1997 unit.
Freeze Prevention 6. Let drain for 5 minutes.
7. Securely screw the drain plugs back into
This unit comes equipped with heaters that place.
discourage the unit from freezing. For this Follow these steps when it is again safe to use
freeze prevention system to operate there has the water heater:
to be electrical power to the unit. 1. Make sure all hot water taps are closed
The freeze prevention devices will not work if and the drain plugs are securely attached.
the electrical power source is disconnected. 2. Purge the water line of debris.
The unit has been rated for temperatures 3. Open manual water control valve located
down to 5º F (-15º C) in a wind free on the water supply line.
environment. The wind chill factor will cause 4. Open all the hot water taps to verify water
the unit to freeze at temperatures above 5º F flows to the taps. Close hot water taps.
(-15º C), even if the unit is installed indoors. 5. Open manual gas control valve located on
For indoor installation in areas where the the gas supply line.
temperature will be well below freezing for 6. Turn on the power supply to the Flash
extended periods of time, use the thermostat Water Heater.
extension cable to extend the internal
thermostat to the outdoors, and install a TK-
TV03 backflow prevention kit so that cold air
will not backflow into the flue and cause the
unit to freeze. Do not install the water heater in
an area with extremely cold weather. This will
void your warranty and Takagi Industrial Co.
 Installation
This section is for the installer. The
installer is responsible for the correct
installation of your Flash Water Heater.
For Your Safety: Only a certified and
trained service technician or qualified
plumber may service or install your
product.

Please keep this owner’s manual in a safe

place for future reference. Copies of this
manual are available from TAKAGI-USA
Electrical Connections
General
The T-K2 requires a 60 Hz 120 VAC electrical
All gas water heaters require careful and power supply, and it should be properly
correct installation to ensure safe and efficient grounded in accordance with the most recent
operation. This manual must be followed edition of the National Electrical Code,
exactly. ANSI/NFPA 70 and any local codes. In
1. Read the For Your Safety section in the Canada, all electrical wiring to the heater
beginning of this manual. should be installed in accordance with the
2. This unit is not capable of being used as a Canadian Electrical Code, CSA C22.1 Part 1,
pool or spa heater. and any local codes. Do not rely on the gas or
3. The regulator is preset at the factory. It is water piping to ground the metal parts of the
computer controlled and should not need heater.
adjustment. CAUTION: Label all wires prior to
4. Suitable for potable water heating only. disconnection when servicing controls. Wiring
Well water or hard water may cause scale error can cause improper and dangerous
problems that will not be covered by the operation. Verify proper operation after
manufacturer’s warranty. servicing.
5. Maintain proper space for servicing. Install • A means for switching off the 120 VAC
the unit so that it can be connected or power supply must be provided.
removed easily. • Wire the heater exactly as shown in the
6. Install so that the electrical power can be wiring diagram.
switched off if necessary. • A green screw is provided in the junction
7. Avoid installing in an area with high levels box for the grounding connection.
of dust, sand or debris. Particles may clog
the air vent, reduce fan function, or cause
improper combustion.
8. Do not install the unit where the exhaust
vent is pointing into any opening in a
building or where the noise may disturb
your neighbors.

Accessories

Check that all the parts listed below were

included with the unit.
Refer to the following wiring diagrams. Wiring of the appliance.
diagrams are also printed on the inside panel

Wiring Diagrams

Electrical Rating
120 VAC, 60 Hz, 0.8 A.
Note : If any of the original wiring supplied with this appliance must be replaced, it must be replaced
with appliance wiring material (180c) or its equivalent. Wires are available through the manufacturer.
Gas Supply Piping WARNING: Fire or explosion may result if the
maximum supply pressures are exceeded.
Check the rating plate to make sure that the The manifold gas pressure should be at
unit was built for the type of gas available in maximum 2.3” WC for natural gas, and 2.5”
the area. WC for propane.
The gas supply piping should be sized Always use approved connectors to connect
according to the Applicable Plumbing Code for the unit to the gas line. Always purge the gas
a maximum draw of 185,000 BTUH. First line of any debris before connecting to the
determine the effective length of the gas water heater.
supply line by measuring the actual length of WARNING: Conversion of this unit from
piping, and then adding 5 ft. for every elbow or natural gas to propane or propane to natural
“T” to the actual length. Use the charts below gas cannot be done in the field. Contact your
to determine the pipe diameter necessary to local retailer or distributor to get the correct
accommodate the BTU demand of the unit. If unit for your gas type.
there are more gas drawing appliances on the Always install a manual shutoff valve on the
line, size according to the maximum amount of gas supply line in case of an emergency, or if
BTU demand. service or maintenance is necessary.
The gas supply pressures must be within the This appliance and its individual shut-off valve
ranges of the following chart: must be isolated from the gas supply piping
system by unplugging the unit and turning off
Natural Gas Min. 5” WC the main gas valve during any pressure testing
Supply Pressure Max. 10.5” WC of the gas supply piping system at test
Propane Gas Min. 11” WC
pressures equal to or less than ½ PSI.
Supply Pressure Max. 14” WC
When all of the connections have been made,
check the gas line for leaks. Apply soapy
Insufficient gas supply pressure can cause the
water to all gas fittings and connections, if
Flash Water Heater to lose efficiency or not
bubbles form, there may be a leak.
work at all.

Natural Gas Supply Piping

Based on 0.60 specific gravity for natural gas at .5” WC pressure drop
DOE standard is 1100 BTU per cubic ft. of natural gas
Pipe
Size Cubic Feet of Natural Gas
Length 10’ 20’ 30’ 40’ 50’ 60’ 70’ 80’ 90’ 100’ 125’ 150’ 200’
½” 174 119 96 82 73 66 61 56 53 50 44 40 34
¾” 363 249 200 171 152 138 127 118 111 104 93 84 72
1” 684 470 377 323 286 259 239 222 208 197 174 158 135
1 ¼” 1404 965 775 663 588 532 490 456 428 404 358 324 278
1 ½” 2103 1445 1161 993 880 798 734 683 641 605 536 486 416
2” 4050 2784 2235 1913 1696 1536 1413 1315 1234 1165 1033 936 801

Propane Supply Piping

Based on 11” WC supply pressure
Pipe
Size kBTU of Propane
Length 10’ 20’ 30’ 40’ 50’ 60’ 70’ 80’ 90’ 100’ 125’ 150’ 200’
½” 275 189 152 129 114 103 96 89 83 78 69 63 55
¾” 567 393 315 267 237 217 196 185 173 162 146 132 112
1” 1071 732 590 504 448 409 378 346 322 307 275 252 213
1 ¼” 2205 1496 1212 1039 913 834 771 724 677 630 567 511 440
1 ½” 3307 2299 1858 1559 1417 1275 1181 1086 1023 976 866 787 675
2” 6221 4331 3465 2992 2646 2394 2205 2047 1921 1811 1606 1496 1260
Water Plumbing WARNING: Do not reverse the hot outlet and
cold supply line connections to the Flash
Follow local guidelines for the length of the Water Heater. Make sure the hot and cold
plumbing line in order to ensure that there is lines are connected as in the FOR YOUR
enough water pressure for all the fixtures on SAFETY section at the front of this manual.
the line. First, calculate the effective length of
the plumbing line by measuring the total length Pressure Relief Valve
of pipe, and then adding to this 5’ for each
elbow or tee in the line. Use the following An approved pressure relief valve must be
chart to determine the total number of fixture installed in any installation with this unit. The
units on the line, and then compare with the pressure relief valve must be installed on the
chart at the bottom of this page to find the pipe hot line out of the unit, with no check valves or
diameter and water pressure necessary. control valves between the unit and the relief
Fixture Unit Per Fixture (from UPC) valve.
Plumbing Fixture Fixture
Description Unit
Combination Bath / Shower 4
Whirlpool Bath 4
Shower 2
Lavatory 1
Clothes Washer 4
Dishwasher 1.5
Kitchen Sink 1.5

Install with control valves on the inlet and

outlet, and use removable unions or The Pressure relief valve must be rated for
connectors to facilitate maintenance or service 150 PSI, and have a discharge capacity of
if necessary. 185,000 BTU. Connect the discharge opening
of the relief valve to a suitable drain to prevent
water damage should discharge occur.
If the pressure relief valve discharges
periodically, this may be due to thermal
expansion in a closed water supply system.
Contact the water supplier or local plumbing
inspector on how to correct this situation.
Do not plug the pressure relief valve. The line
should have no reduced fittings or other
If the water heater is installed in a closed restrictions and should allow for complete
water system, means shall be provided to drainage of valve and line. The pressure relief
control thermal expansion. Contact the water valve should be manually operated once a
supplier or a local plumbing inspector on how year to check for correct operation.
to control this situation. Should overheating occur or the gas supply
Purge the water line of air, and clean the filter fail to shut off, turn off the manual gas control
before initial operation. valve to the appliance.
Length to the End of Hot Water Line and Recommended Fixture Units
Pressure Range 30 to 45 PSI Pressure Range 46 to 60 PSI Pressure Range 60+ PSI
Pipe
100' 200' 300' 400' 100' 200' 300' 400' 100' 200' 300' 400'
Size
3/4" 3-12 1-6 1-5 0-4 5-17 3-11 2-8 1-6 6-20 4-13 3-10 2-8
1" 12-25 6-17 5-13 4-12 17-36 11-25 8-20 6-18 20-39 13-32 10-26 8-22
1-1/4" 25-48 17-32 13-25 12-21 36-78 25-52 20-39 18-33 39-78 32-74 26-54 22-43
Wall Hanging Installation Locate the water heater in an open, unroofed
area, and maintain the following minimum
For a wall mount installation, use TK-BK01 clearances from combustible and
brackets to securely attach the T-K2 to the noncombustible materials.
wall.
Locate the heater as desired, but follow all
applicable local codes, as well as the indoor or Outdoor Clearances
outdoor clearances that apply to the Piping side 6”
installation. Front (Maintenance 24”
space)
Standing Installation Floor Non combustible
base Min. 3” off the
If the unit is to be installed standing on a ground
surface, adjust the legs so that the unit stands Back of heater 1”
securely and is level (legs can be adjusted up Non piping side 2”
to 1”). Top of heater 36”
Do not install the unit standing directly on a
combustible surface. Use a 3” non- If this unit is installed under an overhang,
combustible base. there must be a 36” clearance from the top of
the unit to the overhang, and the surrounding
area must be open in front and on the sides of
the unit.

Use the included L brackets to connect the

unit to a wall to ensure that it does not fall over.
These brackets will maintain the required 1”
clearance between the back of the unit and a
combustible surface.

WARNING: Do not have the flue terminal

pointing toward any opening into a building.
Do not locate your heater in a pit or any
location where gas and water can accumulate.

Outdoor Installation

Follow all local codes, or in the absence of

local codes, follow the codes for Installation of
Gas Burning Appliances; National Fuel Gas
Code ANSI Z221.23 in USA or CAN/CGA
B149.1 or .2 in Canada.
For outdoor installation, purchase a TK-TV04
and install on the top of the unit.
Set the dipswitches for an outdoor installation
(See pgs. 21-22).
WARNING: Do not install the heater where Combustible Air Supply
water, debris, or flammable vapors may get The T-K2 must be installed in a location where
into the flue terminal. This may cause damage the proper amount of combustible air will be
to the heater. available to it at all times. If the unit is
installed in a confined space, there must be
permanent openings supplying air to the unit.
If the openings will bring air directly from the
outdoors, two openings are required, and they
should be sized to give a minimum free area
of one square inch for every 4000 BTUH of the
maximum input rating of the unit.

WARNING: United States regulations forbid

installing the unit within 4’ of any opening into
any building. Similar Canadian regulations
forbid the unit from being installed within 10’ of
any opening into any building.

Air Vents
T-K2 (47 sq. in.
WARNING: Improper installation can cause each)
nausea or asphyxiation from carbon monoxide
and flue gases which could result in severe If the openings will bring air from another
injury or death. indoor area, they should be sized to give a
For installation in altitudes above 4,500 feet, minimum free area of one square inch for
contact the manufacturer for instructions. every 1000 BTUH of the maximum input rating
of the unit.
Indoor Installation

Follow all local codes, or in the absence of

local codes, follow the codes for Installation of
Gas Burning Appliances; National Fuel Gas
Code ANSI Z221.23 in USA or CAN/CGA
B149.1 or .2 in Canada.
WARNING: In an indoor installation, the T-K2
must be connected to a Category III special
gas vent in order to direct the dangerous
exhaust byproducts to the outdoors.
Connect the 4” Category III vent pipe to the 4”
round collar on the top of the unit. Air Vents
WARNING: Do not install the unit directly on a (185 sq. in. T-K2
combustible surface such as carpeting, wood each)
floors, etc. If it is necessary to install the unit One of these openings should be within 12” of
standing on a surface, install a 3” the ceiling, and the other should be within 12”
noncombustible base between the unit and the of the floor.
surface.
Exhaust Venting Manufactured Home (Mobile Home)
This water heater must be vented in Installation
accordance with the section on venting of
equipment in the latest edition of the National This appliance must be installed in
Fuel Gas Code. accordance with the Manufactured Home
This is a Category III appliance, and must be Construction and Safety Standard, (Title 24,
vented accordingly. The following are UL CFR; Part 3280) and ANSI A119.5/NFPA
listed manufacturers: ProTech Systems 501D. In addition, install in accordance with
FasNSeal, Z-Flex Inc. Z-Vent II and Heat-Fab the following instructions, the instructions
Inc. Saf-T Vent. This unit requires 4” vent pipe. supplied with any venting, local codes, utility
Connect the vent pipe to the unit so that it is company requirements for the installation of
sealed airtight. Follow the vent pipe water heaters in manufactured homes (mobile
manufacturer’s instructions when installing the homes), and the latest edition of the National
vent pipe. Do not common vent this appliance Fuel Gas Code, ANSI Z221.3/NFPA 50.
with any other vented appliance. Locate the heater in an enclosure separating
The venting system must not exceed a length the unit from the internal atmosphere of the
of 35 ft. minus 5 ft. for every elbow. Do not manufactured home or trailer. All combustion
use more than 3 elbows. air must be obtained from the outside
No. of Elbows Max. Vertical or atmosphere, and the flue gases must be
Horizontal Length discharged directly outdoors through a gas
0 35 ft.
vent. There must be no opening from the
interior of the home or trailer into the water
1 30 ft.
heater enclosure.
2 25 ft. Indoor Installation
3 20 ft. Follow indoor installation instructions as set
If the horizontal vent run exceeds 5 ft., the out in an earlier section of this manual, except
following criteria must be observed: that combustion air must not be taken from the
• There must be a 2” vertical run off the inside of the home or trailer.
top of the heater before the horizontal Outdoor Installation
run begins. Follow outdoor installation instructions as set
• The horizontal run must be supported out in an earlier section of this manual.
at 3’ intervals. If the unit is to be installed in a recessed area,
• The vent run should be pitched up connect a gas vent to the unit, which will direct
towards the termination at ¼” per foot. exhaust gases out of the recessed area.
The unit can be vented either up and out the
roof, or directly through a wall. If the unit will Indoors Outdoors
be vented through a wall, use Takagi USA Inc.
optional part, the TK-TV01 vent terminator, or Min. 3"
an equal Category III vent part. Locate the
vent terminator according to ANSI
Z223.1/NFPA 54 and applicable local codes. Min. 32"
Maintain the following clearances to any
combustible surface in an indoor installation:
Indoor Clearances
Piping side 6”
Front (Maintenance Suggested 24”
space) Min. 4”
Floor Noncombustible base
Min. 3"
Back of heater 1”
Non piping side 2”
Top of heater 12”
Initiating the Appliance Initial Operation

For your safety, read before operating. 1. STOP! Do not operate without reading the
safety information first!
WARNING: If you do not follow these 2. Switch off the electrical power supply to the
instructions exactly, a fire or explosion may heater.
result causing property damage, personal 3. Do not attempt to light the burner manually.
injury or loss of life. 4. Turn the manual gas control valve located
on the outside of the unit counterclockwise
a) This appliance does not have a pilot. It is to the OFF position.
equipped with an electronic ignition device, 5. Wait five (5) minutes to clear out any gas.
which automatically lights the burner. Do If you then smell gas, STOP! Follow “b” in
not try to light the burner by hand. the “Initiating the Appliance” section above.
b) Before operating, check for gas If you do not detect gas, proceed to the
accumulation in the area around the next step.
appliance. Pay special attention near the 6. Turn the manual gas control valve located
floor, because gas is often heavier than air, on the outside of the unit clockwise to the
and it may accumulate near the floor. ON position.
c) Do not attempt to open the manual gas 7. Turn on the electrical power to the
shutoff valve with anything but by hand. appliance.
Never use tools. If the valve will not open 8. Turn on any tap, and the T-K2 will initiate
by hand, do not try to repair it. Instead, call itself.
a qualified service technician. Force or 9. If the appliance will not operate, follow the
attempted repair may result in a gas leak, instructions in the “Turning Off the Gas
fire or explosion. Supply to the Appliance” section following,
d) Do not use this appliance if any part has and call a service technician or gas
been under water. Immediately call a supplier.
qualified service technician to inspect the
appliance and to replace any part that may TURNING OFF THE GAS SUPPLY TO THE
have been damaged by being under water. APPLIANCE

WARNING: IF YOU SMELL GAS: Close the manual valve on the gas inlet line.
• Do not use any appliance. Turn off the power supply.
• Do not touch any electric switch, do not
use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call
the fire department.

Manifold pressure tap.

 Space Heating Application

The FLASH T-K2 can be used for space heating as well as potable heating of hot water
applications.

WARNING

• Toxic chemicals such as used for boiler treatments chemical, alcohol,

glycerol and glycol group will not be introduced into the system when used
for potable water and space heating.
• The FLASH T-K2 can be used to supply potable water and space heating and
shall not be connected to any heating system or component(s) previously
used with non-potable water where any chemicals were added to the water
heating appliances.
• When the system requires water for space heating at temperatures higher
than required for other used, a means such as a mixing valve shall be
installed to temper the water for those uses in order to reduce scald hazard
potential.
• Water temperature over 125 ° F can cause severe burns instantly or death
from scalds.
• Chemicals such as diluted Glycol can be used for radiant floor, Hydro-warm
air or Baseboard heating only.

Basic system drawings and Schematics.

Heating application only:

Pressure Relief Valve

Air Vent
Pump

Expansion Tank

Radiant, Hydro or Baseboard

Heating Equipment.

Make up Water Supply

Warning: This illustration is for concept only. There are a wide variety of variations to the
application of controls and equipment presented applications. Designers must add all
necessary safety and auxiliary equipment to conform to code requirements and design
practice.

For more details, contact Technical Department at (888) 882-5244

Dual-purpose hot water heating (Domestic and Heating):

Pressure Relief Valve

Air Vent
Pump

Radiant, Hydro or Baseboard

Heating Equipment.
Expansion Tank
Domestic
potable water Check Valve
Priority Control Devices

Cold water supply

Priority Control Devices: It has a capability to make priority system that can be used as a
controller flow sensor, Aquastat, or electronic controller to controlling radiant, Hydro or
baseboard heating equipments.

Warning: Follow all local codes, or in the absence of local codes, follow the most recent
edition of the National Standard Code, ANSI Z21. 10.3.

Warning: This illustration is for concept only. There are a wide variety of variations to the
application of controls and equipment presented applications. Designers must add all
necessary safety and auxiliary equipment to conform to code requirements and design
practice.

For more details, contact Technical Department at (888) 882-524

 FOR YOUR SAFETY READ BEFORE OPERATING

WARNING: If you do not follow these instructions exactly, a fire or

explosion may result causing property damage, personal injury or loss of
life.
A. This water heater does not have a pilot. It is equipped with an ignition device that
automatically lights the burner. Do not try to light the burner by hand.
B. BEFORE OPERATING smell all around the water heater area for evidence of
leaking gas. Be sure to smell next to the floor because some gas is heavier than air
and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS.
• Do not try to light any appliance.
• Do not touch any electric switch, do not use any phone in your building
• Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to turn the gas valve knob. Never use tools. If the knob will not
turn by hand, don't try to repair it. Call a qualified service technician. Force or
attempted repair may result in a fire of explosion.
D. Do not use this water heater if any part has been under water. Immediately call a
qualified service technician to inspect the water heater and to replace any damaged
parts.

OPERATING INSTRUCTIONS
1. STOP! Read the safety information above or in the Owners Manual.
2. Turn off all electric power to the water heater.
3. Do not attempt to light the burner by hand.
4. Turn the gas manual gas valve located on the outside of the unit clockwise ↻ to the
off position.
5. Wait five (5) minutes to clear out any gas. If you then smell gas. STOP! Follow "B"
in the safety information above on this label. If you don't smell gas, go to next step.
6. Turn the manual gas valve located on the outside of the unit counter clockwise ↺ to
the ON position.
7. Turn on all electrical power to the water heater.
8. If the water heater will not operate, follow the instructions " to Turn Off Gas to water
heater" and Call your service technician or gas supplier.

TO TURN OFF GAS TO APPLIANCE

1. Turn off all electric power to the water heater if service is to be performed.
2. Turn the manual gas valve located on the outside of the unit clockwise ↻ to the off
position.
 DAN GER

Vapors from flammable liquids will explode and catch fire causing death or severe burns.
Do not use or store flammable products such as gasoline, solvents or adhesives in the
same room or area near the water heater.

Keep flammable products: Vapors:

1. Far away from heater. 1. Cannot be seen
2. In approved containers. 2. Vapors are heavier than air
3. Tightly closed 3. Go a long way on the floor
4. Out of children's reach 4. Can be carried from other rooms
to the main burner by air currents.

WARNING: Do not install water heater where flammable products will be stored.

Read and follow water heater warnings and instructions. If owner's manual is
missing, contact the retailer or manufacturer.

WA RN I N G
The outlet hot water temperature of the T-K2 water heater is factory set 120 ° F.
WARNING: Use this heater at your own risk. The set outlet water temperature can cause
severe burns instantly or death from scalds. Test the water before bathing or showering.
Do not leave children or the infirm without supervised
DANGER
Hot Water Heater temperature over 125 ° F can cause
severe burns instantly or death from scalding.
Children, disabled and elderly are at the highest risk of
being scalded.
Feel water temperature before bathing or showering.
Temperature limiting valves are available, ask professional
person.
WARNING: California Proposition 65 lists chemical substances known to the state to
cause cancer, birth defects, death, serious illness or other reproductive harm. This product
may contain such substances, be their origin from fuel combustion (gas, oil) or
components of the product itself.
Applications

The T-K2 can be installed in a variety of plumbing applications, which will provide more comfortable
domestic hot water. Contact Takagi for information on using this unit as a heat source.
T-K2 with Storage Tank

Hot Out Cold In

Relief Valve

Check
Valve

Hot Water
Recirculation

Recirc. Pump Pump

The maximum flow rate through the T-K2 is 6.9 GPM. If it is necessary to achieve higher flow rates
for longer periods of time, then it can be installed in conjunction with a storage tank. A pump will be
necessary to keep the water hot. We suggest a pump of 1/12 hp or greater depending on the
system.

Recirculation
Pressure Relief Valve

Hot Water to House

Cold Water Inlet

Hot Water Return

Pump (with/without Timer) Check Valves

This system will also need a pump of 1/12 hp or greater, depending on the application situation.
For more details, contact Technical department at (888) 882-5244
Maintenance

WARNING: Turn off the electrical power supply, the manual gas control valve, and the
manual water control valve before servicing.

The unit should be checked once a year or as necessary by a certified and trained technician. If
repairs are needed, the repairs should be done by a certified and trained technician.
The following systems and parts should be checked at least once a year:
1. Venting systems
2. Burners
3. Manual operation of the pressure relief valve to ensure correct operation.
4. Periodic cleaning of the water filter, refer to figure below.
5. Heat exchanger. Remove the thermistor and check for a mineral coating . A mineral coating on
the thermistor requires flushing the heat exchanger with a descaling solution. Scale build up will
void your warranty and shorten the life of your water heater.

Troubleshooting
Water Isn’t Hot Enough
The T-K2 can burn gas at a maximum input rate of 185,000 BTUH. This puts a limit on the possible
output temperature and flow capabilities (See flow chart on the last page of this manual). If the
water doesn’t seem hot enough, compare the flow and temperature that is being attained to the T-
K2 flow vs. temperature chart. If the unit is not performing according to the chart, first check that the
gas supply line is sized properly, and that the gas pressure is within the required range. If the gas
line is okay, check the plumbing for mixing valves, thermostatic valves, scald protection, single
handled valves or crossed connections. If the unit is performing in accordance with the flow chart,
then it may be undersized for the application. If the unit is performing according to the chart, the
output temperature can be adjusted using the TK-RE01 or with the dipswitches on the unit (See pgs.
21-22)

It Takes Too Long to Get Hot Water

The T-K2 takes three seconds to ignite, and three more to get up to temperature. The rest of the
time needed for hot water to get to a fixture is due to the length of piping between the water heater
and the fixture. If the unit seems to be taking longer than six seconds to initiate, check the filter and
flow sensor for any debris or damage.
The T-K2 Will Not Initiate
First check the flow rate through the unit. If the flow is not .75 GPM or greater, the unit will not
initiate. Check the filter and the flow sensor for any debris or damage.
Press the lower green button on the GFCI inside the unit. If the red light above it does not come on,
then there is a problem with the electrical supply to the unit. If that light does come on, hit the green
reset button above the light, and look for the green light on the circuit plate at the top left of the unit.
If this light is not lit, there is a problem with the electrical connection between the GFCI and the
circuit plate. Contact Takagi Industrial Company for Instructions.
Error Codes
All Takagi units are self diagnostic for errors. If there is a problem with the installation or the unit, it
will give a signal, through a pair of flashing lights on the circuit plate, to communicate the source of
the problem. If the unit has a TK-RE01 remote control installed, this
will give also give a numerical error code. Consult the following chart
for the meaning of an error code:

TK-RE01

TK-RE01 Check Point

Computer Board
11 Igniter
Burning (red) LED: Blinking 12 Flame Detector
Power (green) LED: OFF 51 Main Gas Valve
72 Pre Post Check
03 Wrong Gas, Dip Switch
Burning (red) LED: OFF 14 Hi-Limit Switch
Power (green) LED: Blinking 70 Computer Board
71 Proportional Valve
Burning LED and Power LED: 61 Fan Motor
Blinking Alternately 21 Vent Pipe
Burning LED and Power LED: 31 Thermistor
Blink Simultaneously 65 Water Control Valve

For technical support contact Takagi toll free at (888) 882-5244, or check our
website at www.takagi-usa.com.
 Optional Items

TK-RE01 Temperature Remote TK-BK01 Wall Mounting Brackets

Controller The TK-BK01
The TK-RE01 Wall Mounting
Temperature Brackets allow
Remote Controller the T-K2 to be
has two functions, installed hanging
it allows the from a wall. It is
maximum output not necessary to
temperature from earthquake strap
the T-K2 to be these heaters if these brackets are used. If
adjusted within the range of 95° F to 180° F, the unit is not going to be mounted on a
and it also works as a diagnostic toll that will wall, the “L” brackets that are included with
give a concise error code whenever there is a every unit will be sufficient as earthquake
problem with the unit. The temperature protection. Install unit and brackets
options are 95° , 100° , 102° , 104° , 106° , according to manufacturer’s installation
instructions and any applicable codes.
108° , 109° , 111° , 113° , 115° , 117° , 122° ,
131° , 140° , 158° , 167° and 180° F. See the
troubleshooting section for information on
possible error codes.

TK-TV01 Vent Terminator TK-TV03 Vent Damper

This terminator can be used The TK-TV03 Vent Damper
where a T-K2 is going to be prevents the backflow of air
vented out through a wall. through the exhaust vent.
This is an CSA approved part This is also an CSA
of the unit. Connect a approved part of the unit.
Category III Special Gas Vent This helps prevent harmful
from the top of the unit to the exhaust gases from
backside of this terminator to exhaust flue entering the home, as well as helping to
gases through the wall without a large prevent the units from freezing in areas
thimble. Install vent terminator in where cold air can be blown into the exhaust
accordance with manufacturer’s installation system. Install vent damper according to
instructions and any applicable codes. manufacturer’s installation instructions, and
any applicable codes.

TK-TV04 Vent Cap

The TK-TV04 Vent Cap is for outdoor installation with the T-K2 water heater.
The cap is installed on the top of the unit, instead of connecting an exhaust
vent. The cap will prevent any debris that might be in the environment from
entering the unit and causing damage or a fire hazard, as well as preventing
rain or other weather from entering the unit.
T-K2 Dipswitch Temperature Settings
In the following dipswitch diagrams, the direction in which the head of the dipswitch should
be pointing is represented with black.

Indoor NG Dipswitch Settings

NG Indoor Temperature Settings

112 112 112 112 112
4

4
105 105 105 105 105
3

3
NG NG NG NG NG
2

2
LP LP LP LP LP
1

1
ON ON ON ON ON

OUT OUT OUT OUT OUT

4

4
3

3
IN IN IN IN IN
2

2
180 180 180 180 180
1

1
ON ON ON ON ON

105° F 112° F 120° F 180° F ERROR

Outdoor NG Dipswitch Settings

NG Outdoor Temperature Settings

112 112 112 112 112
4

105 105 105 105 105

3

NG NG NG NG NG
2

LP LP LP LP LP
1

ON ON ON ON ON

OUT OUT OUT OUT OUT

4

4
3

IN IN IN IN IN
2

180 180 180 180 180

1

ON ON ON ON ON

105° F 112° F 120° F 180° F ERROR

Indoor LP Dipswitch Settings

LP Indoor Temperature Settings

112 112 112 112 112
4

4
105 105 105 105 105
3

3
NG NG NG NG NG
2

2
LP LP LP LP LP
1

1
ON ON ON ON ON

OUT OUT OUT OUT OUT

4

4
3

3
IN IN IN IN IN
2

2
180 180 180 180 180
1

1
ON ON ON ON ON

105° F 112° F 120° F 180° F ERROR

Outdoor LP Dipswitch Settings

LP Outdoor Temperature Settings

112 112 112 112 112
4

105 105 105 105 4 105

3

NG NG NG NG NG
2

LP LP LP LP LP
1

ON ON ON ON ON

OUT OUT OUT OUT OUT

4

4
3

IN IN IN IN IN
2

180 180 180 180 180

1

ON ON ON ON ON

105° F 112° F 120° F 180° F ERROR

Computer board assembly
Case assembly
Burner assembly
Water way assembly
 T - K2 PARTS LIST
1 CASE ASSEMBLY 46 SCREW
2 BACK GUARD PANEL ASSEMBLY 47 SPARK ELECTRODE HOLDER
3 FRONT COVER 48 SPARK ELECTRODE
4 FIXING PLATE 49 FLAME SENSOR
5 TRANSFORMER 50 SCREW
6 JUNCTION BOX 51 DAMPER
7 JUNCTION BOX COVER 52 WIRE HOLDER
8 SCREW 53 SCREW
9 SCREW (COATED) 54 MANIFOLD
10 SCREW 55 GASKET
11 SCREW 56 GASKET
12 SILICON RING 57 GAS COUPLING
13 HEAT EXCHANGER ASSEMBLY 58 SCREW
14 HEAT EXCHNAGER FIXING PLATE (BACK) 59 O-RING
15 HEAT EXCHANGER FIXING PLATE (FRONT) 60 IGNITER
16 SCREW 61 SCREW
17 HI-LIMIT SWITCH 62 IGNITER
18 SCREW 63 GAS VALVE UNIT
19 QUICK RELEASE PLATE 64 O-RING
20 O-RING 65 SCREW
21 WATER CONTROL VALVE 66 GAS INLET FIXING PLATE
22 O-RING 67 GAS INLET
23 GASKET 68 FAN
24 QUICK RELEASE PLATE 69 SCREW
25 QUICK RELEASE PLATE 70 FAN DAMPER
26 SCREW 71 THERMOSTAT
27 FLOW SENSOR 72 SCREW
28 O-RING 73 SCREW
29 INLET CONNECTION PIPE 74 PRESSURE SWITCH
30 O-RING 75 SILICON TUBE
31 INLET THERMISTOR 76 PRESSURE SWITCH PORTPLATE
32 O-RING 77 PRESSURE SWITCH PORT
33 WATER INLET 78 POWER DISTRIBUTION PLATE
34 FREEZE PROTECTION HEATER 79 GROUND FAULT CIRCUIT INTERRUPTER
35 SCREW 80 FUSE BOX
36 FILTER 82 COMPUTER FIXING PLATE
37 INLET DRAIN PLUG 83 COMPUTER BOARD
38 SCREW 84 REMOTE CONTROL CONNECTION
39 OUTLET DRAIN PLUG 85 COMPUTER TRANSFORMER
40 O-RING 86 SCREW
41 WATER OUTLET 87 OVERHEAT CUT-OFF FUSE
42 OUTLET THERMISTOR 88 OVERHEAT CUT-OFF FUSE FIXING PLATE
43 SCREW 89 FREEZE PROTECTION HEATER FIXING PLATE
44 COMBUSTION CHAMBER 90 FREEZE PROTECTION HEATER
45 BURNER ASSEMBLY
 Flow Rate vs. Temperature

Hot Water Out GPM vs. Output Temperature for Various Input Temperature

8.0

7.0

6.0
Gallon per Minuite

5.0

4.0

3.0

2.0

1.0

0.0
110 115 120 125 130 135 140 155 165 180
40 F 4.4 4.1 3.9 3.6 3.4 3.3 3.1 2.7 2.5 2.2
50 F 5.2 4.8 4.4 4.1 3.9 3.6 3.4 3.0 2.7 2.4
60 F 6.2 5.6 5.2 4.8 4.4 4.1 3.9 3.3 3.0 2.6
70 F 6.7 6.7 6.2 5.6 5.2 4.8 4.4 3.6 3.3 2.8
Output Temperature