Burner Sequence Controllers

Installation and operating instruction
Replacing combustion manager W-FM 20 … 24 with W-FM 25 83294002 • 2/2014-11

Conformity certification
Sprachschlüssel 6004000002
Manufacturer: Max Weishaupt GmbH
Address: Max-Weishaupt-Straße
D-88475 Schwendi
Product: Combustion Manager
W-FM 25
The product described above conforms with
the regulations of directives:
GAD 2009 / 142 / EC

PED 97 / 23 / EC
LVD 2006 / 95 / EC
EMC 2004 / 108 / EC
This product is labelled as follows:
CE-0085
Schwendi, 02.09.2014
ppa. ppa.
Dr. Schloen Denkinger
Manager Research Manager Production and

and Development Quality Management
Replacing combustion manager W-FM 20 … 24 with W-FM 25
1 User instructions ..................................................................................................................... 5

1.1 User guide ............................................................................................................. 5
1.1.1 Symbols ................................................................................................................. 5
1.1.2 Target group ......................................................................................................... 5
1.2 Guarantee and Liability ....................................................................................... 6
2 Safety ............................................................................................................................................ 7
2.1 Designated application ....................................................................................... 7
2.2 When gas can be smelled ................................................................................. 7
2.3 Safety measures .................................................................................................. 7
2.3.1 Normal operation ................................................................................................. 7
2.3.2 Electrical connection ........................................................................................... 7
2.3.3 Gas supply ............................................................................................................ 8
2.4 Alterations to the construction of the equipment ......................................... 8
2.5 Noise emission ..................................................................................................... 8
2.6 Disposal ................................................................................................................. 8
3 Product description ............................................................................................................... 9

3.1 Inputs and outputs ............................................................................................... 9
3.1.1 Gas burner ............................................................................................................ 9
3.1.2 Gas burner with speed control ...................................................................... 10
3.1.3 Oil burner ............................................................................................................ 11
3.1.4 Dual fuel burner ................................................................................................. 12
3.2 Technical data ................................................................................................... 13
3.2.1 Electrical data ................................................................................................... 13
3.2.2 Ambient conditions ........................................................................................... 13
3.2.3 Dimensions ......................................................................................................... 13
4 Operation .................................................................................................................................. 14
4.1 Operating panel ................................................................................................ 14
4.2 Display ................................................................................................................. 16
4.2.1 Info level .............................................................................................................. 17
4.2.2 Service level ....................................................................................................... 20
4.2.3 Parameter level .................................................................................................. 23
4.2.4 Access level ....................................................................................................... 28
4.3 Linearisation ....................................................................................................... 29
5 Installation ................................................................................................................................ 30
5.1 Replacing the combustion manager ............................................................. 30
6 Commissioning ...................................................................................................................... 32
6.1 Gas burner ......................................................................................................... 32
6.2 Gas burner with speed control ...................................................................... 37
6.3 Oil burner ............................................................................................................ 42
6.4 Dual fuel burner ................................................................................................. 47
6.4.1 Adjusting gas side ............................................................................................ 47
6.4.2 Adjusting oil side ............................................................................................... 52
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7 Troubleshooting .................................................................................................................... 57
7.1 Procedures for fault conditions ..................................................................... 57
7.1.1 Display off ........................................................................................................... 57
7.1.2 Display flashes ................................................................................................... 57
7.1.3 Detailed fault code ........................................................................................... 58
7.2 Rectifying faults ................................................................................................. 59
8 Spares ......................................................................................................................................... 64
9 Technical documentation ................................................................................................. 66

9.1 Program sequence ........................................................................................... 66
10 Notes ........................................................................................................................................... 68
11 Key word index ...................................................................................................................... 70
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1 User instructions
1 User instructions
This installation and operating manual forms part of the appliance and must be kept
on site.
Observe installation and operating manual of the burner.
This installation and operating manual supplements the following chapters in the in-
stallation and operating manual of the burner:
▪ Technical description and/or Product description
▪ Commissioning and operation and/or Commissioning
▪ Cause and rectification of faults and/or Troubleshooting
▪ Technical data.
The chapter Display and operating modes and operation is replaced completely.
1.1 User guide
1.1.1 Symbols
Immediate danger with high risk.

Non observance can lead to serious injury or death.
DANGER
Danger with medium risk.

Non observance can lead to environmental damage,
serious injury or death.
WARNING
Danger with low risk.

Non observance can cause damage to the equipment
and injury to personnel.
CAUTION
Important information
Requires direct action
Result after an action
Itemisation
Range of values
1.1.2 Target group

These installation and operating instructions are intended for the operator and quali-
fied personnel. They should be observed by all personnel working on the unit.
Work on the unit must only be carried out by personnel who have the relevant training
and instruction.
Persons with limited physical, sensory or mental capabilities may only work on the unit
if they are supervised or have been trained by an authorised person.
Children must not play near or on the unit.
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1 User instructions
1.2 Guarantee and Liability

Guarantee and liability claims for personal and equipment damage are excluded, if
they can be attributed to one or more of the following causes:
▪ Non approved application,
▪ non-observance of the installation and operating instruction,
▪ operation with faulty safety equipment,
▪ continual operation despite a fault,
▪ improper installation, commissioning, operation and service,
▪ unauthorised modifications made to the unit,
▪ the installation of additional components, which have not been tested with the unit,
▪ the installation of combustion chamber inserts, which impede full flame formation,
▪ repairs, which have been carried out incorrectly,
▪ the use of non original Weishaupt parts,
▪ unsuitable fuels,
▪ defects in the inlet lines,
▪ acts of God.
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2 Safety
2 Safety
2.1 Designated application

The combustion manager W-FM 25 is suitable for use with:
▪ oil burners
▪ gas burners
▪ dual fuel burners.
Improper use could:
▪ endanger the health and safety of the user or third parties,
▪ cause damage to the appliance or other material assets.
2.2 When gas can be smelled

Avoid open flames and spark generation, for example:
▪ do not operate light switches,
▪ do not operate electronic equipment,
▪ do not use mobile telephones.
▶ Open doors and windows.
▶ Close gas isolating valve.
▶ Warn the inhabitants (do not ring door bells).
▶ Leave the building.
▶ Inform the heating company or gas supplier from outside of the building.
2.3 Safety measures

Safety relevant fault conditions must be eliminated immediately.
2.3.1 Normal operation

▪ All labels on the unit must be kept in a legible condition,
▪ the unit should only be operated with its cover in the closed position,
▪ do not touch moving parts during operation,
▪ stipulated settings, service and inspection work should be carried out at regular
intervals.
2.3.2 Electrical connection

For work carried out on live parts:
▪ Observe the accident prevention instructions BGV A3 and adhere to local direc-
tives,
▪ tools in accordance with EN 60900 should be used.
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2 Safety
2.3.3 Gas supply

▪ Only the gas supplier or an approved agent may carry out installation, alteration
and maintenance work on gas appliances in buildings and properties.
▪ Pipe work must be subject to a combined load and valve proving test and usability
testing relative to the pressure range intended (e.g.
DVGW-TRGI, work sheet G 600).
▪ Inform the gas supplier about the type and size of plant prior to installation.
▪ Local regulations and guidelines must be observed during installation (e. g.
DVGW-TRGI, work sheet G 600; TRF Band 1 and Band 2).
▪ The gas supply pipe work should be suitable for the type and quality of gas and
should be designed in such a way that it is not possible for liquids to form (e. g. con-
densate). Observe vaporisation pressure and vaporisation temperature of liquid
petroleum gas.
▪ Use only tested and approved sealing materials, whilst observing all process in-
formation.
▪ Re-commission the appliance when changing to a different type of gas.
▪ Carry out soundness test after each service and fault rectification.
2.4 Alterations to the construction of the equipment

All conversions require written approval from Max Weishaupt GmbH.
▪ No additional components may be fitted, which have not been tested for use with
the equipment,
▪ use only original Weishaupt replacement parts.
2.5 Noise emission

The noise emissions are determined by the acoustic behaviour of all components fitted
to the combustion system.
Prolonged exposure to high noise levels can lead to loss of hearing. Provide operating
personnel with protective equipment.
Noise emissions can further be reduced with a sound attenuator.
2.6 Disposal
Dispose of all materials used in a safe and environmentally friendly way. Observe local
regulations.
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3 Product description
3.1 Inputs and outputs
3.1.1 Gas burner

TWI TWI interface (Vision Box)
8
P free
TWI
11 NA free
FC free
P
15
AM Operating panel of remote reset
NA
12
L/A Air damper actuator
FU
G Gas butterfly valve actuator

AM
1 Slot analogue module EM3/3 or Fieldbus module EM3/2

L/A
1 External liquid petroleum gas valve

3C Burner motor for continuous running fan
G
3N Burner motor or valve continuous running fan

-weishaupt-
4 Ignition unit
13 5 Multifunction assembly or double gas valve
3 6 free
L N
7 Bridging plug No. 7
7 8 Gas meter (impulse generator)
N 3 11 Air pressure switch
X6 T1 C
12 Low / valve proving gas pressure switch
T2 4
13 Ionisation
S3
1 14 Remote reset (plug cable No. 14 required)
B4
15 Bridging plug No. 15 or high gas pressure switch
F7
B5
6 X6 7 pole connection plug
T6
X7 X7 4 pole connection plug
T7 5
F7 Internal unit fuse (6.3 AT)
T8 14
If a digital load converter (DLU) is used, this has to be replaced with the
analogue module EM3/3.
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3.1.2 Gas burner with speed control

8
P free
TWI
11 NA free
FC free
P
15
NA AM Digital/analogue converter (DAU01)
12
FU
G Coded plug (yellow)

AM

L/A
1 External liquid petroleum gas valve

3C Digital/analogue converter (DAU01)
G
3N Frequency converter
-weishaupt-
4 Ignition unit
13 5 Double gas valve and air pressure switch burner operation
3 6 free
L N
7 Low gas pressure switch
7 8 Gas meter (impulse generator)
N 3 11 Air pressure switch pre-purge
X6 T1 C
12 Valve proving gas pressure switch
T2 4
13 Ionisation
S3
B4
F7
B5
T6
T7 5
T8 14
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3.1.3 Oil burner

8
P free
TWI
11 NA free
FC free
P
15
NA
12
FU
G Coded plug (black)

AM

L/A
1 Safety solenoid valve (Y14)(1 or stage 1 solenoid valve (Y11)(2

3C Burner motor for continuous running fan
G
3N Burner motor
-weishaupt-
4 Ignition unit
13 5 Stage 1 solenoid valve (Y11)(1
3 6 Stage 2 solenoid valve (Y12)
L N
7 8 Oil meter (impulse generator)
N 3 11 free
X6 T1 C
12 Bridging plug No. 12 or oil pressure switch
T2 4
13 Flame sensor
S3
B4
15 free
F7
B5
T6
T7 5
T8 14 (1
Burner with safety solenoid valve
(2
Burner without safety solenoid valve
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3.1.4 Dual fuel burner

8
P free
TWI
11 NA free
FC free
P
15
NA
12
FU
G Gas butterfly valve actuator

AM

L/A
1 Stage 1 solenoid valve (Y11)

3C Pump motor and safety solenoid valve Oil (Y14)
G
3N Burner motor and external LPG valve

-weishaupt-
4 Ignition unit
13 5 Multifunction assembly or double gas valve
3 6 Stage 2 solenoid valve (Y12)
L N
7 8 Fuel change-over
N 3 11 Air pressure switch
X6 T1 C
12 Low / valve proving gas pressure switch and oil pressure switch
T2 4
13 Flame sensor
S3
B4
F7
B5
T6
T7 5
T8 14
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3.2 Technical data
3.2.1 Electrical data

Mains voltage/frequency 230 V / 50 … 60 Hz
Consumption max 12 W
Internal unit fuse 6.3 A slow
Type of protection IP 40
3.2.2 Ambient conditions

Temperature in operation -20 … +60 °C
Temperature during transport / storage -20 … +70 °C
Relative humidity DIN 60730-1,
no dew point
3.2.3 Dimensions
92 mm 60 mm
275 mm
-weishaupt-
80 mm 46 mm
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4 Operation
4 Operation
4.1 Operating panel
No. Key Function

1 [G] Gas Select gas butterfly valve actuator or speed
control
2 [–]
Change values
3 [+]
4 [L/A] Air Select air damper actuator
5 [ENTER] Reset burner; call up information
press approx. 0.5 seconds = Info level
press approx. 2 seconds = Service level
3 and 5 [+] and [ENTER] press approx. 2 seconds = Parameter level
(only possible with display OFF)
Various actions (e. g. changing the display, reset) are only triggered when the key is
released.
Operating level
The current actuator position or the fan speed can be displayed by pressing keys in
operating level (10).
Displaying air damper setting:
▶ Press key [L/A].
Displaying gas butterfly valve setting or fan speed:
▶ Press key [G].
Off function
▶ Press keys [ENTER], [L/A] and [G] simultaneously.
✓ Immediate lockout with error 18h.
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4 Operation
Operating phase
The exact operating phase of the combustion manager can also be displayed. This
simplifies determining the cause of the fault during troubleshooting (see Ch. 9.1).
The display can be called up in Standby (OFF).
▶ Press and hold keys [+] and [–] simultaneously for approx. 3 seconds.
✓ The combustion manager changes to operating display. In the display, the current
operating phase is shown with a number.
Switching back to standard display:
▶ Press and hold keys [+] and [–] simultaneously for approx. 3 seconds.
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4 Operation
4.2 Display
Operating panel
The display shows the current operating status and operating data.
1 Setting level activated 5 Actuator runs OPEN

2 Start phase activated 6 Burner in operation
3 Info level activated 7 Lockout
4 Actuator runs CLOSED 8 Service level activated
No heat demand
No heat demand
(fuel selected: Gas)
No heat demand
(fuel selected: Oil)
Shutdown via contact X3:7 (plug No. 7)
Programming not completed
Programming of gas part not completed
Programming of oil part not completed
Switch off via Fieldbus
Insufficient gas low gas pressure switch
Low voltage (display flashes)
Connection to Fieldbus faulty (display flashes)
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4 Operation
4.2.1 Info level
Gas burner / gas burner with speed control

Burner data can be interrogated in the Info level.
▶ Press [Enter] key approx. 0.5 seconds.
✓ The Info level is activated.
▶ Press [Enter] to reach the next information.
l,m³
No. Information
0 Total gas consumption in m³ (via X3:8)
Reset value:
▶ Press [L/A] and [+] keys simultaneously for ca. 2 secs.
1 Operating hours
2 - no function -
3 Burner starts
4 Device item number
5 Index of device item number
6 Unit number
7 Production date (DDMMYY)
8 Fieldbus address
9 Valve proving behaviour
11 - no function -
12 Current gas consumption (0.1 m³/h)
13 Analogue module EM3/3 or Fieldbus module EM3/2 available
0 = No
1 = Yes
After information 13 or a waiting time of approx. 20 seconds the combustion manager

changes over to the operating level.
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4 Operation
Oil burner
l,m³
No. Information
0 Total oil consumption in litres (via X3:8)
Reset value:
1 Operating hours stage 1
2 Operating hours stage 2
3 Burner starts
6 Unit number
8 Fieldbus address
10 Oil pressure switch function
11 - no function -
12 Current oil consumption (0.1 l/h)
0 = No
1 = Yes

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4 Operation
Dual fuel burner

l,m³
No. Information
0 - no function -
1 Operating hours in gas operation or oil operation stage 1
2 Operating hours in oil operation stage 2
3 Total burner starts
6 Unit number
8 Fieldbus address
9 Valve proving behaviour
10 Oil pressure switch function
11 - no function -
12 - no function -
0 = No
1 = Yes

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4 Operation
4.2.2 Service level
Gas burner / dual fuel burner (Gas operation)

The service level gives information about:
▪ Actuator position of individual operating points
▪ The most recent fault
▪ Flame signal during operation.
▶ Press [ENTER] key for approx. 2 seconds.
✓ The service level is activated.
No. Information
0 Actuator position in operating point P0
10 … 18 most recent fault … ninth last occurred fault
Display additional information:
1. Detailed fault code / operating phase
▶ Press [+] key.
2. Detailed fault code
▶ Press keys [+] and [-] simultaneously.
Repetition counter
▶ Press key [G].
19 Flame signal:
00 = no flame ... 58 = high intensity

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4 Operation
Gas burner with speed control

No. Information
0 Fan speed and air damper setting in operating point P0
▶ Press [+] key.
Repetition counter
▶ Press key [G].
19 Flame signal:

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4 Operation
Oil burner / dual fuel burner (oil operation)

No. Information
2 Actuator position in operating point P2 (switch off point stage 2 when
running closed)
3 Actuator position in operating point P3 (switch on point stage 2 when
running open)
▶ Press [+] key.
Repetition counter
▶ Press key [G].
19 Flame signal
Oil burner:
255 … 121 = no flame ... 1 = high intensity
Dual fuel burner:

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4 Operation
4.2.3 Parameter level
Gas burner
The parameter level can only be called up in Standby (OFF) mode.
▶ Press [+] and [Enter] keys simultaneously for approx. 2 seconds.
✓ The parameter level is activated.
l,m³
▶ Press [+].
Pno. Information Range of values Factory
setting
1 Fieldbus address 0 … 254 / OFF OFF
Switch over to OFF and to address:
▶ Briefly press [+] and [-] keys simultaneously.
2 Actuator position in Standby 0.0 … 90.0° 0.0
Adjust air damper setting:
▶ Press [L/A] and [+] keys or press [-] key.
Adjusting gas butterfly valve setting:
▶ Press [G] and [+] keys or press [-] key.
4 Post-purge time 0 … 4095 s 2
5 Fault history 0 = Fault memory is empty –
1 = Fault memory contains data
Delete fault memory:
6 Factor for gas consumption 1 … 65535 200
Impulse rate of meter per m³ 200 impulses ≙ 1 m³
▶ Adjust factor depending on impulse rate of gas meter
A Low / valve proving gas pres- 0 = not activated 3
sure switch (X3:12) 1 = Proof-of-closure (valve 1)
2 = without low gas pressure switch
3 = with low gas pressure switch
b Air pressure switch (X3:11) 0 = not activated 1
1 = activated
(display only, no adjustment
possible)
C Operating mode output X3:1 0 = not activated 3
1 = with pilot valve not interrupted
2 = with pilot valve interrupted
3 = Standard (external LPG valve)
d Flame sensor 0 = Ionisation electrode / flame sensor FLW 0
1 = switch input (X3:14)
2 = flame sensor QRB
E Display mode On = Parameter E0 … E4 not activated in setting mode On(1
OFF = Parameter E0 … E4 activated in setting mode
F Restart attempts following 0…1 1
flame failure
(1
Following commissioning, set parameter E to OFF.
After parameter F or a waiting time of approx. 20 seconds the combustion manager
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4 Operation
Gas burner with speed control

l,m³
▶ Press [+].
setting
Changing the fan speed:
6 Factor for gas consumption 1 … 65535 200
Impulse rate of meter per m³ 200 impulses ≙ 1 m³
▶ Adjust factor depending on impulse rate of gas meter
A Low / valve proving gas pres- 0 = not activated 3(1
b Air pressure switch (X3:11) 0 = not activated 1
1 = activated
possible)
1 = with pilot valve not interrupted
flame failure
(1
On gas burners with speed control, parameter A must be set to 2.
(2
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4 Operation
Oil burner
l,m³
▶ Press [+].
setting
6 Factor for oil consumption 1 … 65535 200
Impulse rate of meter per litre 200 impulses ≙ 1 litre
▶ Adjust factor depending on impulse rate of oil meter
7 Oil pressure switch (X3:12) 0 = not activated 0(1
1 = activated
8 Air pressure switch (X3:11) 0 = not activated 0(2
1 = activated
9 Operating mode output X3:1 1 = safety solenoid valve 1
2 = tank valve
flame failure
(1
If an oil pressure switch is fitted, set parameter 7 and parameter 8 to 1.
(2
If an air pressure switch is fitted, set parameter 8 to 1.
(3
Following commissioning set parameter E to OFF.
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4 Operation
Dual fuel burner

l,m³
▶ Press [+].
setting
Adjusting gas butterfly valve setting:
6 - no function - – –
7 Oil pressure switch (X3:12) 0 = not activated 0(1
1 = activated
8 Air pressure switch for oil op- 0 = not activated 0(1
eration (X3:11) 1 = activated
9 Operating mode output X3:1 1 = safety solenoid valve 1
for oil operation 2 = tank valve
A Low / valve proving gas pres- 0 = not activated 3
b Air pressure switch for gas op- 0 = not activated 1
eration (X3:11) 1 = activated
possible)
for gas operation 1 = with pilot valve not interrupted
(1
Set parameter to prior to commissioning.
1
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4 Operation

setting
flame failure
(2
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4 Operation
4.2.4 Access level

The configuration can be adapted relative to the burner type or version in the access
level.
In the parameter level, the display mode must be set to On to enable access to pa-
rameters E0 … E4.
▶ Press [G] and [L/A] simultaneously.
✓ The access level is activated.
l,m³
▶ Press [+].
▶ Set the required value using [ENTER] and [+] or [-] keys.
▶ Press [+] key to reach the next information.
Parame- Information Range of values
ters
E0 Burner type 0 = Single fuel burner
1 = Dual fuel burner
E1 Type of operation 0 = intermittent operation
1 = continuous operation
(display only, no adjust-
ment possible)
E2 Flame sensor type 0 = Ionisation electrode / flame sensor FLW
E3 Fan configuration 0 = Off
1 = Fan control
2 = Fan control with fan monitoring
3 = Speed control
4 = Fan control according to modulation degree specified
5 = DAU control
6 … 255 = Off
E4 Pre-ignition for oil burner 0 … 4094 seconds (the time runs down from operating phase No. 09, then
ignition is started)
OFF = Ignition only from operating phase No. 15
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4 Operation
4.3 Linearisation
During commissioning it is possible to carry out linearisation of the operating points
for gas burners or for gas operation.
During linearisation a straight line is generated from the operating point displayed to
P9. The values on the straight are adopted as the new operating points.
Initiate a calculation after P9:
▶ Press [ENTER] key.
✓ Combustion manager changes to linearisation mode.
The linearisation mode can be interrupted using the [-] key.
▶ Confirm with [+] key.

✓ Linearisation is initiated.
Example:
P1 P2 P3 P4 P5 P6 P7 P8 P9 P1 P2 P3 P4 P5 P6 P7 P8 P9
1 Calculation from P1 to P9
2 Calculation from P5 to P9
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5 Installation
5 Installation
5.1 Replacing the combustion manager

Risk of electric shock
Working on the unit when voltage is applied can lead to electric shock.
▶ Isolate the unit from the power supply prior to starting any work.
DANGER ▶ Safeguard against accidental re-start.
The conversion must only be carried out by qualified electricians. Observe local reg-
ulations.
Removing W-FM 20 … 24
▶ Unplug all plugs.
▶ Undo screws 1.
▶ Push combustion manager upwards and remove.
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5 Installation
Fitting W-FM 25
On sizes W30 and W40, the burner motor should be fed via contactor (except when
using variable speed drive).
If the boiler control is protected by an internal 10 A fuse, the plug cable for separate
motor power supply can be used. This means it is not necessary to install a separate
voltage supply for the motor.
Pre-fusing of separate supply line:

▪ min 10 AT
▪ max 16 AT
▶ Observe inputs and outputs of combustion manager W-FM 25 (see Ch. 3.1).
▶ If required, remove contactor and snap it on to the carrier rail 1 of the bracket
supplied.
▶ If required, fit bracket 2 supplied.
▶ Fit combustion manager.
▶ Plug in all plugs, if necessary use extension cable No. 4.
▶ On gas and dual fuel burners, plug in bridging plug No. 15 supplied
(see Ch. 3.1).
▶ If necessary, connect supply line for burner motor or plug cable for motor voltage
supply to the connection plug of the contactor.
W10/20 W30/40
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6 Commissioning
6 Commissioning
In addition to this chapter, the installation and operating manual of the burner should
be observed.
6.1 Gas burner
1. Preset combustion manager

▶ Unplug bridging plug No. 7 on combustion manager.
▶ Switch on voltage supply.
✓ The unprogrammed condition of the combustion manager is indicated by a flashing
display.
The burner goes to lockout.
l,m³

✓ Burner has been reset.
✓ Combustion manager drives to Standby.

✓ Combustion manager changes to access level.
l,m³
▶ Press [+].
✓ Setting level (parameter E0) is displayed.
l,m³
▶ Adopt value 0 (single fuel burner), if necessary adjust using [ENTER] and [-] key.
▶ Press [+].
✓ E1 is displayed.
l,m³
The value of parameter E1 can not be altered.

▪ 0 = intermittent operation (Standard)
▪ 1 = continuous operation (if W-FM 21 was used previously)
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6 Commissioning
▶ Press [+].
l,m³
▶ Adopt value 0 (ionisation electrode), if necessary adjust using [ENTER] and [-] key.
▶ Press [+].
l,m³
▶ Adopt value 1 (fan control), if necessary set using [ENTER] and [-] or [+] key.
▶ Press [+].
✓ Combustion manager changes into the setting level for step points.
▶ Determine the air damper and gas butterfly valve setting for operating points P0,
P1 and P9 from the sticker for burner setting.
The operating points are preset using these values:
▶ Press [+].
✓ Factory setting operating point P9 (Full load) is displayed.
▶ Press and hold [L/A] and set air damper setting using the [–] or [+] key.
▶ Press and hold [G] and set gas butterfly valve setting using the [–] or [+] key.
▶ Press [+].
✓ Factory setting operating point P1 (partial load) is displayed.
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6 Commissioning
▶ Press [+].
✓ Factory setting operating point P0 (ignition load) is displayed.
▶ Press [+].
✓ Combustion manager is preset.
2. Check sequence of operation

▶ Open gas isolating valve.
✓ Gas pressure in gas valve train increases.
▶ Close isolating valve.
▶ Plug in bridging plug No. 7 on combustion manager.
✓ Burner starts.
▶ Check sequence of operation:
▪ Valves open.
▪ Gas pressure switch reacts.
▪ Burner start is interrupted.
▪ Low gas program starts.
▶ Unplug 7 pole connection plug and plug it in again.

✓ Low gas program is interrupted.
3. Adjusting the operating points
If a controlled shutdown or lockout occurs during setting:

▶ Press [–] and [+] simultaneously.
▶ Then press [+] key.
✓ Combustion manager changes to setting level.
✓ The display shows E ACCESS.
l,m³
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6 Commissioning
▶ Press [+].
✓ Burner starts according to the sequence of operation and stops at operating
point P0 (ignition load).
▶ Check combustion and if necessary adjust via air damper or gas butterfly setting.
▶ Press [+].
✓ Burner drives to P1.
▶ Press [+].
▶ Determine the air damper and gas butterfly valve setting for operating point P2.
▶ Preset P2 with these values.
▶ Repeat steps for each operating point until P9 has been reached.
4. Adjust full load

✓ Burner drives to full load.
✓ The upper operating limit (bo) is displayed.
If necessary, full load can be adjusted using [–] or [+] keys.
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6 Commissioning
5. Adjust partial load

✓ Burner drives to partial load.
✓ The lower operating limit is displayed (bu).
The value bu is given in percent on the W-FM 25, on the W-FM 20 … 24 bu corre-
sponds with the air damper setting.
▶ Determine gas throughput for partial load from test sheet.

▶ Set bu using [–] or [+] key.
▶ Determine gas throughput and adjust value.
✓ Combustion manager changes to operating level (10).
✓ Combustion manager is programmed.
6. Check start behaviour

▶ Switch off and restart burner.
▶ Check start behaviour and if necessary correct ignition load (P0).
If the ignition load set has been changed:
▶ Re-check start behaviour.
7. Deactivate E-Parameters
Burner must be in Standby (OFF).
▶ Press [Enter] and [+] keys simultaneously for approx. 2 seconds.
▶ Press [+].
▶ Press [Enter] key until parameter E is displayed.
▶ Set parameter E to OFF.
✓ E-Parameters are not shown in the setting level.
▶ Press [Enter] key twice.
✓ Combustion manager returns to the operating level.
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6 Commissioning
6.2 Gas burner with speed control

▶ Unplug plug No. 7 from combustion manager.
display.
l,m³

Parameter A must be set to value2.

▶ Press [+].
▶ Press [Enter] key until parameter A is displayed.
▶ Set parameter A to value 2 (without low gas pressure switch).
▶ Press [Enter] key until parameter OFFUPr is displayed again.
l,m³
▶ Press [+].
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6 Commissioning
▶ Press [+].
l,m³

▪ 1 = continuous operation (only if W-FM 21was used previously)
▶ Press [+].
l,m³
▶ Adopt value 0 (ionisation electrode), if necessary adjust using [ENTER] and [-] key.
▶ Press [+].
l,m³
▶ Press [+].
▶ Determine the air damper setting and fan speed for operating points P0, P1 and
P9 from the sticker for burner setting.
▶ Press [+].
▶ Press and hold [G] and set fan speed using [–] or [+] key.
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6 Commissioning
▶ Press [+].
▶ Press [+].
▶ Press [+].

▶ Plug in plug No. 7 on combustion manager.
✓ Burner starts.
▪ Valves open.
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6 Commissioning

l,m³
▶ Press [+].
▶ Press [+].
▶ Check combustion and if necessary adjust combustion values via N-correction on

the double solenoid valve.
▶ Press [+].
▶ Press [+] key until P9 is reached whilst checking combustion at each point and
adjust via V-correction on double solenoid valve.
▶ Press [-].
▶ Press [-] until P1 is reached.
▶ Check combustion and if necessary adjust combustion values via N-correction on

the double solenoid valve.
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6 Commissioning
4. Adjust full load

▶ Press [+] key until P9 is reached whilst checking combustion at each point.
l,m³

If necessary, partial load can be adjusted using [–] or [+] keys.


▶ Press [+].
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6 Commissioning
6.3 Oil burner

display.
l,m³

If an oil pressure switch is fitted, set parameters 7 and 8 to 1 (see Ch. 4.2.3.3).
If an air pressure switch is fitted, set parameter 8 to 1 (see Ch. 4.2.3.3).

l,m³
▶ Press [+].
l,m³
▶ Press [+].
l,m³

▪ 1 = continuous operation (only if W-FM 21was used previously)
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6 Commissioning
▶ Press [+].
l,m³
▶ Set value 2 (flame sensor QRB) using [ENTER] and [+] key.
▶ Press [+].
l,m³
▶ Press [+].
l,m³
▶ Adopt value 0 (no ignition delay), if necessary set using [ENTER] and [-].
▶ Press [+].
▶ Determine the air damper setting for operating points P9, P1 P0and P2 from the
sticker for burner setting.
▶ Press [+].
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6 Commissioning
▶ Press [+].
✓ Factory setting operating point P1 (stage 1) is displayed.
▶ Press [+].
✓ Factory setting operating point P9 (ignition position) is displayed.
▶ Press [+].
✓ Factory setting operating point P2
(switch off point stage 2 when running closed) is displayed.
▶ Press [+].
✓ Factory setting operating point P3 (switch on point stage 2 when running open) is
displayed.
▶ Press and hold [L/A] and set the same values as for P2 using the [–] or [+] key.
▶ Press [+].
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6 Commissioning

▶ Open oil shut off devices.
✓ Combustion manager changes into the setting level of operating points.
✓ Burner starts in accordance with program sequence and stops in operating
point P0 (ignition position).
▶ Check combustion and if necessary adjust combustion values via air damper set-
ting.
▶ Press [+].
ting.
▶ Press [+].
ting.
▶ Press [+].
✓ Switch off point stage 2 when running closed (P2) is displayed.
Set switch off point stage 2 when running closed (P2) to approx. 1/3 of the setting
movement between P1 and P9.
▶ Press and hold [L/A] key and set P2 using [–] or [+] key.
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6 Commissioning
▶ Press [+].
✓ Switch on point stage 2 when running open (P3) is displayed.
✓ Combustion manager changes to operating level (10), depending on heat demand
stage 1 or stage 2 is displayed.
3. Check start behaviour and on/off switch points

▶ Check start behaviour.
▶ Check on and off switch point stage 2:
▪ excess air phase prior to switch over must not be too long,
▪ flame must not fail.
▶ If necessary correct ignition position P0.
▶ If necessary correct switch on and point P3 or switch off point P2.
If the existing settings have been changed:
▶ Re-check start behaviour and on and off switch points.
▶ Press [+].
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6 Commissioning
6.4 Dual fuel burner
6.4.1 Adjusting gas side

▶ Set fuel selection switch to GAS.
display.
l,m³


l,m³
▶ Press [+].
l,m³
▶ Set value 1 (dual fuel burners) using [ENTER] and [+] key.
▶ Press [+].
l,m³
▶ Adopt value 0 (intermittent operation) using [+] key.

l,m³
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6 Commissioning
▶ Adopt value 0 (flame sensor FLW), if necessary set using [ENTER] and [-] key.
▶ Press [+].
l,m³
▶ Press [+].
▶ Determine the air damper and gas butterfly valve setting for operating points P0,
P1 and P9 from the sticker for burner setting.
▶ Press [+].
▶ Press [+].
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6 Commissioning
▶ Press [+].
▶ Press [+].

✓ Burner starts.
▪ Valves open.
▪ Low gas program starts.


l,m³
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6 Commissioning
▶ Press [+].
▶ Press [+].
▶ Press [+].
▶ Determine the air damper and gas butterfly valve setting for operating point P2.
▶ Preset P2 with these values.
▶ Repeat steps for each operating point until P9 has been reached.
4. Adjust full load

l,m³
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6 Commissioning

The value bu is given in percent on the W-FM 25, on the W-FM 20 … 24 bu corre-
sponds with the air damper setting.
▶ Determine gas throughput for partial load from test sheet.

▶ Set bu using [–] or [+] key.
▶ Determine gas throughput and adjust value.

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6 Commissioning
6.4.2 Adjusting oil side

▶ Set fuel selection switch to OIL.
display.
l,m³

Parameters 7 and 8 must be set to value 1.

▶ Press [+].
▶ Press [Enter] key until parameter 7 is displayed.
▶ Set parameter 7 (oil pressure switch) to value 1 (activated).
▶ Press [Enter] key.
▶ Set parameter 8 (air pressure switch) to value 1 (activated).
▶ Press [Enter] key until parameter OFFUPr is displayed again.
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▶ Press [+].
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▶ Set value 1 (dual fuel burners) using [ENTER] and [+] key.
▶ Press [+].
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6 Commissioning
▶ Adopt value 0 (intermittent operation) using [+] key.

l,m³
▶ Adopt value 0 (flame sensor FLW), if necessary set using [ENTER] and [-] key.
▶ Press [+].
l,m³
▶ Press [+].
▶ Determine the air damper setting for operating points P9, P1 P0and P2 from the
sticker for burner setting.
▶ Press [+].
▶ Press [+].
✓ Factory setting operating point P1 (stage 1) is displayed.
▶ Press [+].
✓ Factory setting operating point P9 (ignition position) is displayed.
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6 Commissioning
▶ Press [+].
✓ Factory setting operating point P2
(switch off point stage 2 when running closed) is displayed.
▶ Press [+].
✓ Factory setting operating point P3 (switch on point stage 2 when running open) is
displayed.
▶ Press [+].

▶ Open oil shut off devices.
✓ Combustion manager changes into the setting level of operating points.
✓ Burner starts in accordance with program sequence and stops in operating
point P0 (ignition position).
ting.
▶ Press [+].
ting.
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6 Commissioning
▶ Press [+].
ting.
▶ Press [+].
✓ Switch off point stage 2 when running closed (P2) is displayed.
Set switch off point stage 2 when running closed (P2) to approx. 1/3 of the setting
movement between P1 and P9.
▶ Press and hold [L/A] key and set P2 using [–] or [+] key.
▶ Press [+].
✓ Switch on point stage 2 when running open (P3) is displayed.
✓ Combustion manager changes to operating level (10), depending on heat demand
stage 1 or stage 2 is displayed.
3. Check start behaviour and on/off switch points

▶ Check start behaviour.
▶ Check on and off switch point stage 2:
▪ excess air phase prior to switch over must not be too long,
▪ flame must not fail.
▶ If necessary correct ignition position P0.
▶ If necessary correct switch on and point P3 or switch off point P2.
If the existing settings have been changed:
▶ Re-check start behaviour and on and off switch points.
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6 Commissioning
▶ Press [+].
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7 Troubleshooting
7 Troubleshooting
7.1 Procedures for fault conditions

Damage resulting from incorrect servicing
The combustion plant could be damaged.
▶ Do not carry out more than 2 lockout resets successively.
CAUTION ▶ Faults must be rectified by qualified personnel.
7.1.1 Display off

If the burner does not start despite heat demand:
▶ Check voltage supply
▶ Check unit fuse F7 (see Ch. 3.1).
▶ On burner size W30 and W40, the contactor can be fitted to a separate voltage
supply from the burner motor if required (contactor available as accessory).
▶ Check function and setting of all regulating, control and safety devices.
▶ Check all burner related functions.
7.1.2 Display flashes

A burner fault has occurred. The burner is in lockout. The error code is displayed
flashing.
Fault codes
▶ Read error code, e. g. A7h.
▶ If required, additional information can be displayed by pressing the key
(see Ch. 7.1.3).
▶ Rectify cause of fault (see Ch. 7.2).
Resetting
Fault memory
The last 9 faults are saved in the fault memory (see Ch. 4.2.2).
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7 Troubleshooting
7.1.3 Detailed fault code

This code contains additional information about the fault that has occurred.
Additional information about the fault can be displayed by pressing the key:
▶ Press [+] key.
1 1. Detailed fault code

2 Operating phase (see Ch. 9.1)


Repetition counter
▶ Press key [G].
83294002 • 2/2014-11 • La 58-70

7 Troubleshooting
7.2 Rectifying faults

Fault code Cause Rectification
01h … 02h Internal unit fault ▶ Interrupt the voltage supply temporarily
05h … 0bh ▶ Reset the burner, if fault reoccurs replace the
combustion manager
0dh … 10h
13h … 15h
17h
19h … 1Ch
1Eh
43h
45h
50h
56h
69h … A0h
A4h … A5h
ACh
b0h … b2h
b9h
d4h

03h Ambient temperature too high ▶ Interrupt the voltage supply temporarily
▶ Check ambient temperature
▶ Reset the burner, if fault reoccurs replace the
combustion manager
Excess voltage ▶ Interrupt the voltage supply temporarily
▶ Check voltage supply
▶ Reset the burner, if fault reoccurs replace the
combustion manager
04h More than 5 resets in the last 15 minutes ▶ Wait 3 minutes
▶ Rectify cause of fault
0Ch Burner configuration incorrect ▶ Check burner configuration
▶ Check parameter E0 … E4 (see Ch. 4.2.4)
11h Low voltage ▶ Check voltage supply
12h Voltage supply was temporarily interrupted ▶ Check voltage supply
16h Communication with TWI interface (Vision Box) ▶ Plug in and unplug participants on the TWI Bus
incorrect only when de-energised
▶ Reduce the number of participants on the TWI
Bus
▶ Reduce cable length
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7 Troubleshooting

18h Switch off via PC Software –
2. Detailed fault code: ▶ Check Fieldbus address
A1h
Invalid Fieldbus address
2. Detailed fault code: ▶ Check configuration at output B4
A5h
Configuration at output B4 incorrect
2. Detailed fault code: –
A6h
No keystrokes where made for 30 minutes in the
setting mode
A7h
Off function was activated
A8h
No calibration values were stored in the EEPROM
2. Detailed fault code: ▶ Check bus connection
A9h
No bus connection
1dh EMC interference ▶ Improve EMC measures
40h Speed standardisation outside of limit set ▶ Carry out speed standardisation
41h 1. Detailed fault code: ▶ Check parameters 44 and 45
01h
Speed differs for too long
1. Detailed fault code: ▶ Check speed signal
02h
Speed difference is too great
1. Detailed fault code: ▶ Re-adjust burner
03h ▶ Check parameters 44 and 45
Speed setting value outside of tolerance for too
long
42h Speed signal (Namur) not plugged in ▶ Plug in speed signal
44h Operating points were changed without approval ▶ Re-adjust burner
Parameter E3 was changed ▶ Check parameter E3 (see Ch. 4.2.4)
Parameter 46 was changed and speed was not ▶ Re-adjust burner
re-standardised
46h Rotational direction of burner incorrect ▶ Check rotation direction of burner motor
47h Type of air actuator invalid ▶ Check parameter 34
Type of gas actuator invalid ▶ Check parameter 35
48h Plugs of actuators for gas and air mixed up ▶ Change over plugs
Tolerance fault actuator ▶ Check freedom of movement of air damper, an-
gle drive and gas butterfly valve
▶ Replace actuator
49h Actuator does not drive to reference point cor- ▶ Check freedom of movement of air damper, an-
rectly gle drive and gas butterfly valve
4Ah Set parameter E0 to 1 and plug in coded plug ▶ Check parameter E0 (see Ch. 4.2.4)
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7 Troubleshooting

53h Insufficient gas low gas pressure switch/ valve ▶ Check gas connection pressure
proving gas pressure switch ▶ Set gas pressure switch
▶ Check gas pressure switch
63h Speed learning curve incorrect ▶ Re-adjust burner
65h 1. Detailed fault code: ▶ Check freedom of movement of air damper and/
00h or angle drive
Tolerance fault air actuator, gas actuator or fre- ▶ Check freedom of movement of gas butterfly
quency converter valve
▶ Check frequency converter and fan, replace if
necessary
1. Detailed fault code: ▶ Check freedom of movement of air damper and/
01h or angle drive
Tolerance fault air actuator or gas actuator ▶ Check freedom of movement of gas butterfly
valve
1. Detailed fault code: ▶ Check freedom of movement of gas butterfly
02h valve
Tolerance fault gas actuator or frequency convert- ▶ Replace actuator
er ▶ Check frequency converter and fan, replace if
necessary
1. Detailed fault code: ▶ Check freedom of movement of gas butterfly
03h valve
Tolerance fault gas actuator ▶ Replace actuator
04h or angle drive
Tolerance fault air actuator or frequency converter ▶ Replace actuator
▶ Check frequency converter and fan, replace if
necessary
05h or angle drive
Tolerance fault air actuator ▶ Replace actuator
1. Detailed fault code: ▶ Check frequency converter and fan, replace if

06h necessary
Tolerance fault frequency converter
1. Detailed fault code: ▶ Press [+] key within 20 seconds during speed
07h standardisation
Time run out during speed standardisation
1. Detailed fault code: ▶ Press key within 30 minutes in setting mode
07h
Time in setting mode run out
1. Detailed fault code: ▶ Change over plugs
07h
Plugs of actuators for gas and air mixed up
67h Flame sensor short circuit ▶ Replace flame sensor
68h Flame frequency incorrect ▶ Check flame sensor
▶ Check burner setting
A2h Safety circuit open ▶ Check safety circuit
A6h Flame simulation/Extraneous light ▶ Find and eliminate extraneous light source
▶ Check flame sensor or ionisation electrode
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7 Troubleshooting

A7h No flame signal after safety time ▶ Check oil nozzles, replace if necessary
▶ Set ignition electrode(s)
▶ Check the ignition unit and replace if necessary
▶ Check solenoid valve and cable, replace if nec-
essary
▶ Check flame sensor or ionisation electrode and
cable, replace if necessary
▶ Check mixing pressure, if necessary reduce
▶ Check burner setting
▶ Replace combustion manager
A8h Flame failure during operation ▶ Check burner setting
▶ Check oil supply
▶ Check oil nozzles, replace if necessary
▶ Check flame sensor or ionisation electrode, re-
place if necessary
A9h Flame failure during stabilisation time (with pilot ▶ see A7h
ignition)
AAh Switch contact of air pressure switch not in ▶ Check air pressure switch and cable and replace
Standby if necessary
▶ Replace combustion manager
Abh Air pressure switch does not react ▶ Check hoses on air pressure switch
▶ Check air pressure switch and cable and replace
if necessary
▶ Check burner motor and cable, if necessary re-
place
Adh Insufficient gas low gas pressure switch ▶ Check gas connection pressure
▶ Set gas pressure switch
AEh Valve 1 leaking during valve proving ▶ Check soundness of gas valve train
▶ Check setting and function of gas pressure
switch
▶ Replace double gas valve
▶ Check parameter E0 (see Ch. 4.2.4)
AFh Valve 2 leaking during valve proving ▶ Check soundness of gas valve train
▶ Check setting and function of gas pressure
switch
▶ Replace double gas valve
b6h Fault POC contact ▶ Check POC contact
▶ Check double gas valve (valve 1)
bAh Flame simulation/extraneous light at start-up ▶ Find and eliminate extraneous light source
▶ Check flame sensor or ionisation electrode
bbh Burner shutdown via contact X3:7 (plug No. 7) –
CAh Valve proving faulty ▶ Check low gas pressure switch/valve proving
gas pressure switch
▶ Check double gas valve
CCh Oil pressure switch does not switch ▶ Check oil supply
▶ Check oil pump, if necessary replace
▶ Check oil pressure switch and cable, if neces-
sary replace
▶ Check pump motor and cable, if necessary re-
place
Cdh LDW 2 does not switch ▶ Check hoses on air pressure switch
▶ Check air pressure switch and cable and replace
if necessary
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7 Troubleshooting

CEh Bridging plug No. 15 is missing ▶ Plug in bridging plug
High gas pressure switch does not switch ▶ Check gas connection pressure
▶ Set gas pressure switch
CFh No start release (X3:14) ▶ Check start release
d0h Fuel change-over during ignition phase ▶ Check fuel change-over
d1h Connection to actuator faulty ▶ Check the connection
Coded plug on actuator slot missing ▶ Plug in coded plug
d2h More than 5 resets in the last 15 minutes by re- ▶ Rectify cause of fault
mote reset (X3:14) ▶ Carry out reset using operating panel (AM)
83294002 • 2/2014-11 • La 63-70

8 Spares
8 Spares
1.03
1.04
1.01
1.05
1.02
1.06
1.07
1.10
1.08
1.09
1.11
83294002 • 2/2014-11 • La 64-70

8 Spares
Pos. Description Order No.

1.01 Combustion manager W-FM 25
– intermittent operation 600 478
– continuous operation 600 479
1.02 Micro fuse 6.3 AT 722 024
1.03 Bracket with carrier rail WG10/20 232 110 12 09 2
1.04 Bracket with carrier rail WG30/40 232 310 12 02 2
1.05 Bridging plug No. 15 232 110 12 08 2
1.06 Plug unit ST18/7 716 549
1.07 Plug unit ST18/4 716 546
1.08 Extension cable No. 4 ignition device 230 310 12 53 2
1.09 Plug cable No. 14 for remote reset 230 110 12 36 2
1.10 Contactor 230 V with bracket 230 310 12 51 2
– Contactor B6-30-01 220-240 V 701 916
1.11 Plug cable sep. motor voltage supply 230 110 12 48 2
83294002 • 2/2014-11 • La 65-70

9 Technical documentation
9.1 Program sequence

Display Operating phase Condition
F .. 00 Fault present
OFFUPr
UPrGAS 01 Waiting in unprogrammed condition
UPrOIL
OFF
OFFGAS 02 Waiting for heat demand
OFFOIL
1 03 Extraneous light check
04 Shutdown check air pressure switch
05 Initialisation W-FM
2 06 Waiting for start release
07 Internal sequence
08 Driving air damper actuator to pre-purge
09 Waiting for speed standardisation confirmation
3 10 Start burner motor
11 Waiting for air pressure
12 Pre-purge
4
5 14 Driving to ignition position
15 Gas pressure check on low / valve proving gas pressure switch
6
16 Pre-ignition
17 First safety time - fuel release
7
18 First safety time - flame detection
19 First stabilisation time
20 Stop setting mode: P0 -A
8 21 Second safety time
22 Second stabilisation time
23 End setting mode: P0 -B
9 24 Driving to partial load
10 25 Operation (load control is activated)
27 Driving to partial load
28 Fuel valves close
15 29 Internal sequence
30 Start post burn time / post-purge
31 Post-purge contact dependent (X3:14)
32 Post burn time
16 33 Restart interlock
11 34 Valve proving - vent valve interspace
35 Valve proving - test time valve 1
12
13 37 Valve proving - fill valve interspace
83294002 • 2/2014-11 • La 66-70

Display Operating phase Condition

38 Valve proving - test time valve 2
14
L/G 40 Reference search actuator air damper and gas butterfly valve
G 41 Test gas butterfly valve actuator 105°
42 Drive to Standby position
L/G
OFFGd 44 Insufficient gas low gas pressure switch (X3:14)
16 .... 45 Low gas programme
OFF S 46 Safety circuit open (X3:7)
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10 Notes
10 Notes
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10 Notes
83294002 • 2/2014-11 • La 69-70

11 Key word index
A Program sequence .............................................................66

Access level .........................................................................28
Ambient conditions .............................................................13 R
Reset .....................................................................................57
C Reset key ..............................................................................14
Calculation ...........................................................................29
Consumption .......................................................................13 S
Contactor ...................................................................... 31, 57 Safety measures ................................................................... 7
Service level .......................................................... 20, 21, 22
D Smell of gas ........................................................................... 7
Detailed fault code .............................................................58 Spares ...................................................................................65
Digital load converter ..................................... 9, 10, 11, 12 Storage .................................................................................13
Dimensions ...........................................................................13
Display ........................................................................... 14, 16 T
Display and operating unit ................................................14 Temperature .........................................................................13
Disposal .................................................................................. 8 Transport ...............................................................................13
DLU .................................................................... 9, 10, 11, 12 Type of protection ...............................................................13
F V
Fault .......................................................................................57 Voltage supply .....................................................................13
Fault code .............................................................................59
Fault memory ................................................. 20, 21, 22, 57
Fusing ...........................................9, 10, 11, 12, 13, 57, 65
G
Guarantee ............................................................................... 6
H
Humidity ................................................................................13
I
Info key ..................................................................................14
Info level ................................................................. 17, 18, 19
Input ................................................................... 9, 10, 11, 12
Interface ............................................................ 9, 10, 11, 12
L
Liability ..................................................................................... 6
Linearisation .........................................................................29
Lockout .................................................................................57
M
Mains voltage .......................................................................13
Motor contactor ........................................................... 31, 57
O
Off function ..........................................................................14
Operating display ...............................................................66
Operating level ....................................................................14
Operating panel ..................................................................14
Operating phase .................................................. 15, 58, 66
Output ............................................................... 9, 10, 11, 12
P
Parameter level .............................................. 23, 24, 25, 26
83294002 • 2/2014-11 • La 70-70

83294002 • 2/2014-11 • La
Max Weishaupt GmbH · 88475 Schwendi
Weishaupt close by? Addresses, telephone numbers etc. can be found at

www.weishaupt.de
We reserve the right to make changes. All rights reserved.
The complete program:

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of oil with greatly reduced NOx emissions. operate quietly and economically.
monarch® WM Burners Floor standing condensing boiler

and Industrial Burners for oil and gas up to 1,200 kW
up to 11,700 kW
The floor-standing boilers WTC-GB and
These legendary industrial burners are durable WTC-OB are efficient, low in emissions
and versatile. and versatile. Higher capacities are achieved
Numerous variations of oil, gas and dual fuel by cascading up to four gas-fired condensing
burners meet a wide range of applications and boilers.
capacity requirements.
WK Burners up to 28,000 kW Solar systems
These industrial burners of modular The stylish flat-plate collectors are the ideal
construction are adaptable, robust and complement for any Weishaupt heating
powerful. system. They are suitable for solar water
Even on the toughest industrial applications heating and for combined heating support.
these oil, gas and dual fuel burners operate With versions for on-roof, in-roof and flat roof
reliably. installations, solar energy can be utilised on
almost any roof.
multiflam® Burners up to 17,000 kW Water heaters / energy storage tanks
This innovative Weishaupt technology for This attractive program for domestic water
medium and large burners provides minimum heating includes classic water heaters,
emission values at capacities up to 17 MW. solar storage tanks, heat pump storage tanks
The burners with the patented mixing head are and energy storage tanks.
available for oil, gas and dual fuel operation.
MCR Technology / Building Automation Heat pumps up to 130 kW

from Neuberger
The heat pump range offers solutions for the
utilisation of heat from the air, the soil or
From control panels to complete building ground water.
management systems - at Weishaupt you can Some systems are also suitable for cooling
find the entire spectrum of modern control buildings.
technology. Future orientated, economical and
flexible.
Service Geothermal probe drilling
Weishaupt customers can be assured that With its daughter company, BauGrund Süd,
specialist knowledge and tools are available Weishaupt also offers geothermal probe and
whenever they are needed. Our service well drilling. With the experience of more than
engineers are fully qualified and have 10,000 systems and more than 2 million
extensive product knowledge, be it for burners, meters of drilling, BauGrund Süd offers a
heat pumps, condensing boilers or solar comprehensive service program.
collectors.
83294002 • 2/2014-11 • La

Burner Sequence Controllers

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Installation and operating instruction

Replacing combustion manager W-FM 20 … 24 with W-FM 25 83294002 • 2/2014-11

Manufacturer: Max Weishaupt GmbH

Product: Combustion Manager

The product described above conforms with

the regulations of directives:

GAD 2009 / 142 / EC

This product is labelled as follows:

Dr. Schloen Denkinger

Manager Research Manager Production and

1 User instructions ..................................................................................................................... 5

3 Product description ............................................................................................................... 9

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9 Technical documentation ................................................................................................. 66

11 Key word index ...................................................................................................................... 70

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1.1 User guide

Immediate danger with high risk.

Danger with medium risk.

Danger with low risk.

Requires direct action

Result after an action

1.1.2 Target group

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1.2 Guarantee and Liability

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2.1 Designated application

2.2 When gas can be smelled

2.3 Safety measures

2.3.1 Normal operation

2.3.2 Electrical connection

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2.3.3 Gas supply

2.4 Alterations to the construction of the equipment

2.5 Noise emission

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3.1 Inputs and outputs

3.1.1 Gas burner

G Gas butterfly valve actuator

1 Slot analogue module EM3/3 or Fieldbus module EM3/2

1 External liquid petroleum gas valve

3N Burner motor or valve continuous running fan

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3.1.2 Gas burner with speed control

G Coded plug (yellow)

1 Slot analogue module EM3/3 or Fieldbus module EM3/2

1 External liquid petroleum gas valve

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3.1.3 Oil burner

G Coded plug (black)

1 Slot analogue module EM3/3 or Fieldbus module EM3/2

1 Safety solenoid valve (Y14)(1 or stage 1 solenoid valve (Y11)(2

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3.1.4 Dual fuel burner

G Gas butterfly valve actuator

1 Slot analogue module EM3/3 or Fieldbus module EM3/2

1 Stage 1 solenoid valve (Y11)

3N Burner motor and external LPG valve

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