Milling Catalog PDF

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The document is a catalog covering different types of cutting tools from Kyocera including mills, inserts, spare parts, and their applications.

The catalog covers mills, inserts, spare parts, and covers applications like milling, grooving, and other machining operations. It also indexes the different product lines and specifications.

Kyocera has manufacturing facilities globally in countries like Japan, China, Korea, USA and technical centers in countries like Japan, Brazil, Singapore, China, Korea and Germany to support customers.

O

G
C

R
B
A

P
E

T
F

INSERT LINEUP / 45º / 70º 75º 90º MULTI- RADIUS / OTHER TOOL SPARE
HIGH FEED SLOT MILLS TECHNICAL INDEX
GRADES INSERTS LEAD ANGLE LEAD ANGLE LEAD ANGLE FUNCTION BALL NOSE APPLICATIONS HOLDING PARTS
C A T A L O G
CUTTING TOOLS
KYOCERA
M I L L I N G
Continuously Create New Value
at the Cutting Edge of Technology

Contributing to the betterment of world-wide

manufacturing and our customers’ productivity by

providing efficient cutting tool products and

high-precision machining solutions


A

B
C O N T E N T S

C
K YOCERA PRECISION TOOLS OVERVIEW ii - iv
HOW TO ORDER v
D

INSERT GRADES A1 - A18

PRODUCT LINEUP / MILLING INSERTS B1 - B26


E
45°/70° LEAD ANGLE C1 - C23

75° LEAD ANGLE D1 - D8


F
90° LEAD ANGLE E1 - E75

HIGH FEED MILLING F1 - F25


G
MULTI-FUNCTION END MILLS G1 - G7

SLOT MILLS H1 - H27

H
RADIUS / BALL-NOSE MILLS J1 - J27

OTHER MILLING APPLICATIONS K1 - K14

TOOL HOLDING O1 - O5 J

SPARE PARTS P1 - P23

TECHNICAL R1 - R29 K

INDEX T1 - T10

i
KYOCERA CUTTING TOOLS
G L O B A L F A C I L I T I E S N E T W O R K

NORTH
AMERICA GLOBAL
Manufacturing Facilities Manufacturing Facilities

North Carolina Facility (USA) Okaya Facility (JAPAN)

Ohio Facility (USA) Yokaichi Facility (JAPAN)

California Facility (USA) Sendai Facility (JAPAN)

Silong Facility (CHINA)

Incheon Facility (KOREA)

ii
KYOCERA CUTTING TOOLS
G L O B A L T E C H N I C A L C E N T E R S

North American Technical Center (NC)

Sales & Technical Center (Germany) Technical Center (BRAZIL)

Technical Center (SINGAPORE) Technical Center (JAPAN)

Technical Center (CHINA) Technical Center (JAPAN)

Technical Center (KOREA) Technical Center (JAPAN)

iii
KPTI Company Overview KPTI
Manufactured Products
Established in April 2014, KPTI unifies two of the world’s leading cutting tool manufacturers,
Kyocera Tycom Corporation (KTC) and the Cutting Tool Division of Kyocera Industrial Ceramics
Corporation (KICC-CT).

The new company creates a combined enterprise that optimizes the strengths of both organizations
and facilitates expansion of Kyocera’s overall cutting tool-related business in North America.
The new combined entity will unify cutting tool resources to create greater efficiencies while
positioning the new organization for continued success.

Customers will benefit from a unified sales and support team offering improved customer service Steel Toolholders for
and an expanded portfolio of cutting tool products and solutions for the automotive, aerospace, Milling, Turning, Grooving,
general machining, medical, power generation, printed circuit board and steel markets. Threading and Drilling Metal

KPTI North American Operations

Indexable metal cutting


inserts made of carbide,
ceramic, cermet, Cubic
Boron Nitride, and
Polycrystaline diamond

Costa Mesa, CA Wapakoneta, OH Hendersonville, NC

Solid carbide cutting tools


Administration & Manufacturing Steel Tool Holder Manufacturing KPTI North American HQ for tight tolerance and
• Administration & Accounting Center • Indexable Drills • Indexable Insert Manufacturing micro-diameter metal
• Micro Tools & Round Tools Manufacturing • Milling End Mills & Face Mills • North American Tech Center
cutting applications
• Printed Circuit Board Drill Manufacturing • Boring Bars • North American Sales, Marketing &
• Micro Tools & PCB Sales & • Turning and Grooving Holders Customer Service Center
Customer Service Center • API Ring Groovers

KPTI Markets Served

Automotive Aerospace Medical Printed Circuit Board Power Generation

iv
How to Order
Kyocera Precision Tools’ products are sold exclusively through our North American line of authorized distributors.

CUSTOMER SERVICE
Locate a Distributor
1 .8 0 0 .8 2 3 .7 2 8 4
OR (OPTI ON 1)
Use our Locate a Distributor map at: Monday - Friday
www.KyoceraPrecisionTools.com/locate 5:00A M - 4:30P M (P S T)
8:00A M - 7:30P M (E S T)

Using the Kyocera Product Catalogs


All standard Kyocera Precision Tools Products are located in one of these four General Catalogs.

Stock Status Symbols

Þ Indicates that an item is Stock Standard and available at our North American Headquarters in North Carolina.
Stock Standard items will ship the same day if ordered by 4:30pm (EST).

ß Indicates that an item is a World Express and available at our Worldwide Headquarters in Japan.
Please allow 7-10 business days for World Express items to arrive.

*All Stock Standard and World Express items are subject to availability.

Authorized Distributor Ordering Guide


TO PLACE ORDERS ONLINE VISIT - http://mykpti.kyocera.com
In addition to placing orders, the MyKPTI distributor website allows you to view real-time product availability, check pricing,
view and download product and promotional literature, watch product training videos, and more.

CUSTOMER SERVICE TECHNICAL SUPPORT

1.800.823.7284 1 .8 0 0 .8 2 3 .7 2 8 4
(OPT ION 1 ) (OPTI ON 2)
Monday - Friday Monday - Friday
5:00AM - 4:30PM (PST) 4:00A M - 2:00P M (P S T)
8:00AM - 7:30PM (EST) 7:00A M - 5:00P M (E S T)

GENERAL INQUIRIES CUSTO ME R SE R V I CE TE CHNI CAL C E N T E R


[email protected] [email protected] [email protected]

v
VISIT US ONLINE
W W W . K Y O C E R A P R E C I S I O N T O O L S . C O M

BUIL T FOR SPEED AND


OPTIMIZ ATION ACROSS ALL DEV ICES

Easy to navigate, sliding mobile menus


Find the information you need faster than ever
Easier to read articles transformed on mobile devices
Faster load times allow you to browse products without waiting
View and download digital product brochures and catalogs
Locate distributors in your area on-the-go through an updated distributor map
INSERT GRADES

A SUMMARY OF INSERT GRADES


MILLING
DRILLING
TURNING
SMALL TOOLS
GROOVING
A1 - A18
A2 - A5
A2
A2
A3
A4
A5
CUT-OFF A5

INSERT GRADES A6 - A18


PVD / CVD COATED CARBIDE (Milling, Drilling) A6
CERMET A8
CVD COATED CARBIDE (Turning) A9
PVD COATED CARBIDE (Turning) A10
CARBIDE A12
DLC COATING A12
CERAMIC A13
CBN (Cubic Boron Nitride) A14
PCD (Polycrystaline Diamond) A15
HONEYCOMB STRUCTURE CBN / CERAMIC A16
GRADE PROPERTIES A17
INSERT MATERIAL SELECTION TABLE A18

A1
SUMMARY OF INSERT GRADES Milling / Drilling

� M
 illing
Steel Cast Iron
GRADES

A Workpiece Material
(Carbon Steel / Alloy Steel)
Stainless Steel & Cast Steel (Gray Cast Iron / Nodular Cast Iron)

Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing

Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
TN60 TN60
TN Series
Cermet

TN100M TN100M
TC Series TC60 TC60
CA Series CA6535 CA420M
PR Series PR830 PR830
Carbide

MEGACOAT PR1225 PR1225


PR1210
(PR Series) PR1230
MEGACOAT PR1525 PR1525
NANO PR1510
(PR Series) PR1535

KW10
Carbide
GW25

Workpiece Material Non-Ferrous Difficult-to-Cut Materials Difficult-to-Cut Materials Hard Materials


(Aluminum / Non-Ferrous Metals / Non-Metals) (HRSA / Ni-base HRSA) (Titanium) (Hardened Steel / Chilled Cast Iron)

Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing

Classification N01 N10 N20 N30 S01 S10 S20 S30 S01 S10 S20 S30 H01 H10 H20 H30
CA Series CA6535
MEGACOAT
PR1210
(PR Series)
MEGACOAT
NANO PR1535 PR1535
(PR Series)
KW10 KW10
Carbide
GW25 GW25
DLC Coating PDL025
CBN KBN525
KPD001 KPD001
KPD010 KPD010
PCD KPD230
KPD250

� D
 rilling
Steel Stainless Steel & Cast Iron
Workpiece Material
(Carbon Steel / Alloy Steel) Nickel-based Alloys (Gray Cast Iron / Nodular Cast Iron)

Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing

Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
CA Series CA6535
PR660 PR660
Coated Carbide

PR Series
PR830 PR830
MEGACOAT PR1225 PR1225
(PR Series) PR1210
PR1230
MEGACOAT
NANO PR1535 PR1535
(PR Series)
KW10
Carbide
GW15

Workpiece Material Non-Ferrous Difficult-to-Cut Materials Hard Materials


(Aluminum / Non-Ferrous Metals / Non-Metals) (Inconel / Titanium) (Hardened Steel / Chilled Cast Iron)

Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing

Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30
Carbide
Coated

MEGACOAT
PR1230
(PR Series)

KW10 KW10
Carbide
GW15 GW15

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SUMMARY OF INSERT GRADES Turning

� T
 urning
Steel Cast Iron

GRADES
Workpiece Material
(Carbon Steel / Alloy Steel)
Stainless Steel & Cast Steel (Gray Cast Iron / Nodular Cast Iron) A
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing

Classification

LINEUP / INSERTS
P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
TN610 TN610 B
TN6010 TN6010
TN620 TN620
TN Series
TN6020 TN6020

45º / 70º LEAD


TN60 TN60 TN60
TN90 TN90 C
Cermet

TC Series TC60 TC60

PV7020 PV7020
PV Series

75º LEAD
PV90 PV90 D
MEGACOAT PV7010 PV7010 PV7005
(PV Series) PV7025 PV7025
MEGACOAT NANO PV710 PV710
(PV Series)

90º LEAD
PV720 PV720
E
CA510
CA515 CA6515 CA310
CA525 CA6525 CA315
CA320

HIGH FEED
CA530
CA Series
CA5505 F
CA4505
CA5515
CA4515
Coated Carbide

CA5525

MULTI-FUNCTION
CA5535

PR930 PR930 G
PR1005 PR1025
PR Series
PR1025 PR1125
PR1115

SLOT MILLS
MEGACOAT
(PR Series)
PR1225 PR1225 H
MEGACOAT NANO PR1425 PR1425
(PR Series) PR1535 PR1535

RADIUS / BALL-NOSE OTHER APPLICATIONS


KA30
J
KT66
A66N
Ceramic
PT600M
KS6050
CS7050 K
KW10
Carbide
GW15

TOOL HOLDING
KBN475
O
CBN KBN60M
KBN900
SPARE PARTS

P
TECHNICAL

R
INDEX

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SUMMARY OF INSERT GRADES Turning

� T
 urning
Non-Ferrous Difficult-to-Cut Materials Hard Materials
GRADES

A Workpiece Material
(Aluminum / Non-Ferrous Metals / Non-Metals) (HRSA / Ni-base HRSA) (Hardened Steel / Chilled Cast Iron)
Powdered Steel

Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing

Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 01 10 20 30
CA6515
CA Series
CA6525
Coated Carbide

PR Series PR1125
PR1305
MEGACOAT
PR1310
(PR Series)
PR1325
MEGACOAT NANO PR1535
(PR Series)
TN6010
Cermet
TN60
CF1 KT66
Ceramic KS6030 A66N
KS6040 PT600M

KBN510
CBN KBN525
KBN900
KBN05M
KBN10M KBN65M
MEGACOAT KBN25M KBN70M
KBN30M KBN570
KBN35M

Workpiece Material Non-Ferrous Difficult-to-Cut Materials Hard Materials Powdered Steel


(Aluminum / Non-Ferrous Metals / Non-Metals) (Titanium) (Hardened Steel / Chilled Cast Iron)

Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing

Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 01 10 20 30
MEGACOAT
Carbide
Coated

NANO PR1535
(PR Series)

SW05
SW10
Carbide SW25
KW10 KW10
GW15 GW15
DLC Coating PDL025
KPD001 KPD001
KPD010 KPD010
PCD
KPD230
KPD250

� P
 VD Coated Carbide for Small Tools
Workpiece Material Steel Stainless Steel & Cast Steel Cast Iron
(Carbon Steel / Alloy Steel) (Gray Cast Iron / Nodular Cast Iron)

Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing

Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
PR930 PR930
PR1005 PR1025
PR Series
Coated Carbide

PR1025 PR1125
PR1115 PR1115

MEGACOAT PR1225 PR1225


(PR Series)

MEGACOAT NANO PR1425 PR1425


(PR Series) PR1535 PR1535

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SUMMARY OF INSERT GRADES Grooving / Cut-Off

� G
 rooving / Cut-Off
Steel Cast Iron

GRADES
Workpiece Material
(Carbon Steel / Alloy Steel)
Stainless Steel & Cast Steel (Gray Cast Iron / Nodular Cast Iron) A
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing

Classification

LINEUP / INSERTS
P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30

MEGACOAT B
(PV Series) PV7040 PV7040

TN620 TN620
Cermet

45º / 70º LEAD


TN6020 TN6020
TN Series C
TN60 TN60 TN60
TN90 TN90
TC40 TC40
TC Series
TC60 TC60

75º LEAD
D
CR Series CR9025 CR9025

PR630 PR630
PR660 PR660

90º LEAD
PR915 PR915 PR905 E
Coated Carbide

PR Series
PR930 PR930
PR1025 PR1025
PR1115

HIGH FEED
MEGACOAT PR1215 PR1215 PR1215
(PR Series) PR1225 PR1225 F
MEGACOAT
NANO PR1535 PR1535

MULTI-FUNCTION
(PR Series)

A65 G
Ceramic A66N
PT600M

KW10
Carbide

SLOT MILLS
GW15
H
Workpiece Material Non-Ferrous Difficult-to-Cut Materials Hard Materials Powdered Steel
(Aluminum / Non-Ferrous Metals / Non-Metals) (Titanium) (Hardened Steel / Chilled Cast Iron)

RADIUS / BALL-NOSE OTHER APPLICATIONS


Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing

Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 01 10 20 30
J
Carbide
Coated

MEGACOAT PR1215
(PR Series) PR1225

Cermet TN60
K
A65
Ceramic A66N

TOOL HOLDING
PT600M
KW10 KW10
O
Carbide
GW15 GW15

DLC Coating PDL025


SPARE PARTS

CBN
KBN510 P
KBN570
KBN525
KPD001 KPD001
PCD
KPD010 KPD010
TECHNICAL

R
INDEX

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INSERT GRADES

PVD / CVD COATED CARBIDE FOR MILLING & DRILLING


GRADES

A
PVD Coated Carbide (MEGACOAT / MEGACOAT NANO)
KYOCERA’s PVD coated carbides for milling and drilling utilize very tough
carbide substrates.
The low processing temperature, compared with CVD, leads to improved
bending strength, less deterioration of the coating and superior tool life with
stable machining.

CVD Coated Carbide


CVD coated carbide grades provide stable, efficient machining at high speeds
or for heavy interrupted applications.
Ti-base (TiN, TiCN) coating with superior hardness and wear resistance or
ceramic-base (Al2O3) coating with high-thermal stability is applied on a tough
carbide substrate. Superior fracture and wear resistance.

FEATURES OF PVD / CVD COATED CARBIDE FOR MILLING & DRILLING


Main Component
Material Description Color Advantages
(Coating Composition)

· Improved high temperature stability and wear resistance by TiAlN base PVD coating
PR830 Gold TiAlN+TiN
· Application: Stable and long tool life for milling of steel

P PR1230
Blackish
Red
MEGACOAT
· Superior wear and oxidation resistant MEGACOAT on a special tough carbide substrate
· Application: Stable and high feed rate milling and drilling of steel
Steel
· New coating technology [MEGACOAT NANO] is applied. Nano thin multi-layer coating performs superior wear
Blackish
PR1525 Red
MEGACOAT NANO resistance and high oxidation resistance.
· Application: Stable and long tool life milling of Steel and Stainless Steel

Reddish · TiCN base PVD coated on micro-grain carbide


PR1025 TiCN
M Gray · Application: Stable and long tool life milling of stainless steel

Stainless Blackish · Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate
Steel PR1225 Red
MEGACOAT
· Application: General and high feed drilling of steel and stainless steel

Blackish · Superior wear and oxidation resistant MEGACOAT on special carbide substrate for cast iron
PR1210 Red
MEGACOAT
· Application: Highly efficient stable milling and drilling of gray and nodular cast iron and titanium alloys

K PR1510
Blackish
Red
MEGACOAT NANO
· New coating technology [MEGACOAT NANO] is applied. Nano thin multi-layer coating performs superior wear
resistance and high oxidation resistance.
· Application: For gray and nodular cast iron, stable wear resistance and toughness
Cast Iron
Micro Columnar · Kyocera's unique crystal control technology and advanced layer adhesion CVD coating with superior wear
Blackish
CA420M Red
TiCN+Al2O3+TiN resistance and toughness
(CVD) · Application: Milling of gray and nodular cast iron

Blackish · Stabilized milling operation and long tool life with MEGACOAT NANO coating technology
PR1535 MEGACOAT NANO
S Red · Application: PVD for titanium alloy and precipitation hardened stainless steel

Heat-Resistant TiCN+Al2O3+TiN · High heat resistance and wear resistance with CVD coating with improved stability due to thin film coating
Alloys CA6535 Gold
(CVD) · Application: CVD for Ni-base heat resistant alloy and martensitic stainless steel

� Wear Resistance Properties (PR1525)


1045 D2
0.006 0.008
Competitor A
0.005 0.006
Competitor B Competitor A
Flank Wear (in)
Flank Wear (in)

0.003 0.005
Competitor B
PR1525
0.002 0.003

PR1525
0.001 0.002

0 0
0 20 40 60 80 100 0 10 20 30 40

Cutting Time (min) Cutting Time (min)

<Cutting Conditions> <Cutting Conditions>


1045, Vc=660sfm, ap×ae=0.079"x0.394" D2, Vc=390sfm, ap×ae=0.079"x0.394"
fz=0.005ipt (Vf=7.205 in/min), Dry fz=0.004ipt (Vf=7.480 in/min), Dry

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INSERT GRADES

2 New Grades for Extending Tool Life

GRADES
when Machining Heat Resistant Alloys and Difficult-to-cut Materials A

CA6535
NEW

LINEUP / INSERTS
(CVD)
B
for Ni-base Heat Resistant Alloy and Martensitic Stainless Steel

PR1535

45º / 70º LEAD


NEW
(PVD) C

for Titanium Alloy and Precipitation Hardened Stainless Steel

75º LEAD
D

New grades for difficult-to-cut material Newly Developed

90º LEAD
Tougher Substrate
E
• Stable cutting prevents insert fracturing
• Good for high efficiency machining TiN

HIGH FEED
Smooth & less adhesion F
�-AI2O3
Oxidation and wear resistant

MULTI-FUNCTION
Special Interlayer
• For Ni-base heat resistant alloy and martensitic stainless steel Prevent peeling of coating layer G
• High heat resistance and wear resistance with CVD coating
TiCN
• Improved stability due to thin film coating technology Frictional wear resistant

SLOT MILLS
CA6535 H

MEGACOAT NANO

RADIUS / BALL-NOSE OTHER APPLICATIONS


Layer structure
• For titanium alloy and precipitation hardened stainless steel
• Stabilized milling operation and long tool life with Kyocera's MEGACOAT NANO coating technology J
• Improved stability due to thin film coating technology

PR1535
K

• Ni-base Heat Resistant Alloy • Martensitic Stainless Steel

TOOL HOLDING
.016 .016
Competitor B
(CVD)
O
.014 .014 Competitor A
.012 .012 (CVD)
Fracture Competitor B
.010 .010 (CVD)
Wear [in]

Wear [in]

SPARE PARTS

.008 Competitor A .008 P


KYOCERA
(CVD)
.006 CA6535 GM
.006
KYOCERA
.004 .004 CA6535 SM

.002 .002
TECHNICAL

.000 .000 R
0 5 10 15 20 25 0 5 10 15 20 25
Cutting Time[min] Cutting Time[min]

< Cutting Condition > Vc=175sfm, ap=0.039”, fz=0.006ipt, WET < Cutting Condition > Vc=975sfm, ap=0.079”, fz=0.008ipt, WET
INDEX

1st recommendation GM chipbreaker 1st recommendation SM chipbreaker T

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INSERT GRADES

CERMET
GRADES

A
CERMET
KYOCERA is known as the leading manufacturer of cermets. Cermet is a composite
material combining Ceramic and Metal. Typical materials used in cermets are TiC, TiN,
TiCN and NbC. Designed to provide long tool life and excellent surface finishes, cermets
combine toughness with superior wear resistance.

PVD COATED CERMET


PVD Coated Cermet is a cermet substrate with a thin coating offering high wear resistance
and high adhesion resistance. The coating is applied by PVD (Physical Vapor Deposition)
technology. Generally because of the low processing temperature of PVD compared with
CVD, PVD Coated Cermet features less deterioration and more bending strength.

FEATURES OF CERMET & PVD COATED CERMET


Main Component
Material Description Color Advantages
(Coating Composition)
· Inner structure has high toughness and chipping resistance along with thermal shock resistance
TN610 Gray TiCN
· Application: Recommended cermet for high wear resistance
· Inner structure has high toughness and chipping resistance along with thermal shock resistance
TN620 Gray TiCN
· Application: Recommended cermet for stable steel machining and high quality surface finish
TN6010 Gray TiCN
· Improved surface cermet with superior wear resistance and toughness
(Super Micro-Grain) · Application: Economical uncoated cermet for steel
Cermet

·G  eneral purpose cermet with superior wear resistance and toughness


TN60 Gray TiCN+NbC
· Application: Cutting of steel and stainless steel
TN6020 Gray TiCN
·S  uper micro-grain cermet with superior wear resistance and toughness
(Super Micro-Grain) · Application: Steel and stainless steel cutting
·T  ough cermet with improved oxidation resistance and thermal shock resistance
TN100M Gray TiCN+NbC
· Application: Milling of steel at high speed
P TC40 Gray TiC+TiN
·G  ood balance of wear resistance and toughness
· Application: Grooving and threading of steel
Steel
TiCN · MEGACOAT NANO efficient machining with high quality surface finishes and superior wear and adhesion resistance
NANO Cermet

PV710
MEGACOAT

Gold
(MEGACOAT NANO) · Application: Recommended cermet for long tool life and stable machining for high speed continuous cuts
TiCN · MEGACOAT NANO efficient machining with high quality surface finishes and superior wear and adhesion resistance
PV720 Gold
(MEGACOAT NANO) · Application: Recommended cermet for stable steel machining and high quality surface finish
PV7010 Blackish TiCN ·H  eat-resistant MEGACOAT on improved surface cermet with excellent wear resistance and toughness
(Super Micro-Grain) Red (MEGACOAT) · Application: Stable and improved tool life in steel cutting, excellent surface finish
MEGACOAT Cermet

PV7025 Blackish TiCN ·M  EGACOAT on the super micro-grain cermet


(Super Micro-Grain) Red (MEGACOAT) · Application: High strength and long life given by MEGACOAT
Blackish TiC+TiN ·M  EGACOAT on the super micro-grain cermet
PV7040 Red (MEGACOAT) · Application: Grooving of steel

K PV7005
Blackish
Red
TiC+TiN
(MEGACOAT)
·H  eat-resistant MEGACOAT on cermet with excellent wear resistance
· Application: High speed finishing of gray and nodular cast iron
Cast Iron

� Application Map � TN-Series (Uncoated Cermet)

PV7005 TN610: High Wear Resistance


Low � Cutting Speed � High

PV710 TN620: Chipping Resistance


TN610
PV720 � PV-Series (MEGACOAT NANO Cermet)
TN620
PV710: Long Tool Life and Stable Machining for High Speed Continuous Cuts
Coated
Carbide PV720: First Recommendation for Efficiency and High Quality Surface Finish
Continuous Light Interruption Interruption
� � �
Finishing � Fracture Resistance � Roughing

� PVD (Coating) � PVD (Properties)


PVD (Physical Vapor Deposition) 40
(GPa) Hardness

Electric Gun
Reacted Gas (N2) Electric Beam 35
(Rotation)
(Revolution)
30
Products 25
Workpiece mounting
Vacuum pump
20
15
Ion
Features 10
 No Deterioration
� 400 600 800 1000 1200 1400
Coating Material
+ -
� No Loss of Bending Strength
Power Source
� Excellent Chipping Resistance (Cº) Oxidation Temperature
(Ground)

Processing Temperature: 400° ~ 600°C Low Oxidation Resistance High

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INSERT GRADES

CVD COATED CARBIDE

GRADES
A
CVD (Chemical Vapor Deposition) CVD COATED CARBIDE
Reactor KYOCERA’s CVD coated carbide grades are based on ceramic

LINEUP / INSERTS
Heater
thin film technology and provide stable, efficient cutting at high
Products (Inserts)
B
N2 speeds or heavily interrupted applications.
CH4

Vacuum pump
•A  pplicable from low to high speed cutting and from finishing to

45º / 70º LEAD


H2
TiCl4
roughing
Features
Trap

• Stable cutting is achieved due to the superior toughness and


C
�Equally deposited on face
�E asy application for multilayer deposition
crack resistance
�Enabling thick coating • C utting times are reduced due to good chip control from
Processing Temperature: 900° ~ 1100°C effective chipbreakers

75º LEAD
D

FEATURES OF CVD COATED CARBIDE

90º LEAD
Main Component E
Material Description Color Advantages
(Coating Composition)
Micro Columnar · Special substrate with thermal deformation resistance along with a thick and tough film coating for wear resistance
CA510 Gold
TiCN+Al2O3+TiN ·A pplication: High speed and high efficiency steel machining
Micro Columnar · Special substrate and tough coating film provides thermal deformation and high wear resistance
CA515 Gold

HIGH FEED
TiCN+Al2O3+TiN ·A pplication: Continuous to light interrupted steel machining (general use)
Micro Columnar · Special substrate and tough coating film provides high wear and fracture resistance
F
CA525 Gold
TiCN+Al2O3+TiN ·A pplication: 1st choice for steel machining
Micro Columnar · Special tough substrate and tough coating film provides high stability and wear resistance
CA530 Gold
TiCN+Al2O3+TiN ·A  pplication: General to heavy interrupted machining (stability oriented)

MULTI-FUNCTION
P CA5505 Gold
Micro Columnar · Improved wear resistance due to hard carbide substrate and micro columnar structure of coating composition
TiCN+Al2O3+TiN ·A  pplication: High speed continuous cutting of steel, continuous to light interrupted cutting of cast iron G
Steel
Micro Columnar · Improved wear resistance and longer tool life due to micro columnar structure of coating composition
CA5515 Gold
TiCN+Al2O3+TiN · Application: High speed cutting of steel, continuous to light interruption
Micro Columnar · Improved toughness and wear resistance due to tougher carbide substrate and micro columnar structure of coating composition
CA5525 Gold
TiCN+Al2O3+TiN ·A  pplication: First choice for general cutting of steel, roughing to interruption

SLOT MILLS
Micro Columnar · Improved toughness due to tougher carbide substrate
CA5535 Gold
TiCN+Al2O3+TiN ·A  pplication: Roughing to heavy interrupted cutting of steel H
Columnar · Improved toughness and stability due to specialized carbide substrate with plastic deformation resistance
CR9025 Gold
TiCN+TiN ·A  pplication: Cut-off, grooving and multi-function cutting of steel

RADIUS / BALL-NOSE OTHER APPLICATIONS


Micro Columnar ·S
 pecialized carbide substrate for stainless steel cutting, excellent wear resistance
CA6515
M
Gold
TiCN+Al2O3+TiN ·A
 pplication: Continuous to light interrupted cutting of stainless steel
J
Stainless Micro Columnar ·S
 pecialized carbide substrate for stainless steel cutting, excellent notching resistance and toughness
Steel CA6525 Gold
TiCN+Al2O3+TiN ·A
 pplication: First choice for general cutting of stainless steel, from finishing to roughing, continuous to interruption

Columnar ·E
 xcellent high temperature stability due to plastic deformation and oxidation wear resistance
CA4010 Gold
TiCN+Al2O3+TiN ·A
 pplication: Continuous to light interrupted high speed cutting of cast iron

CA4115 Gold
Micro Columnar
TiCN+Al2O3+TiN
· Improved wear resistance due to micro columnar structure of coating composition
·A  pplication: Nodular cast iron cutting, continuous to light interruption
K
K CA4120 Gold
Micro Columnar
TiCN+Al2O3+TiN
· Improved toughness and wear resistance due to tougher carbide substrate and micro columnar structure of coating composition
·A  pplication: Roughing to heavy interrupted cutting of nodular cast iron
Cast Iron
Blackish Micro Columnar ·S
 table, long tool life due to improved bonded force of coating layers and special treatment on the surface of top coated layer

TOOL HOLDING
CA4505 gray TiCN+Al2O3 ·A
 pplication: For gray cast iron and nodular cast iron at high speed in continuous to light interrupted cutting
Blackish Micro Columnar ·S
 table, long tool life due to improved bonded force of coating layers and special treatment on the surface of top coated layer O
CA4515 gray TiCN+Al2O3 ·A
 pplication: First choice for gray cast iron and nodular cast iron in light to heavy interrupted cutting

� Application Map
SPARE PARTS

� Steel � Stainless Steel


P
CA6515
CA510
High
Classification

CA515
Wear Resistance

TECHNICAL

P05
Conventional
CA6525 R
Coated Carbide CA525
(First Choice Grade)
P15
PR1125
Low

Conventional
Coated Carbide
CA530
P25
Conventional
Coated Carbide
INDEX

P35
Conventional
Continuous Light Interruption Interruption T
Coated Carbide Application

Stability

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INSERT GRADES

PVD COATED CARBIDE FOR TURNING


GRADES

A
PVD COATED CARBIDE (MEGACOAT / MEGACOAT NANO)
KYOCERA’s PVD coated carbides for turning utilize very tough carbide substrates. The low processing temperature, compared with CVD, leads to
improved bending strength, less deterioration of the coating and superior tool life with stable machining.

FEATURES OF PVD COATED CARBIDE FOR TURNING


Main Component
Material Description Color Advantages
(Coating Composition)
PR915 Bluish
TiAlN
· TiAlN base PVD coated super micro-grain carbide, superior wear and oxidation resistance
(Super Micro-Grain) Violet · Application: Stable and reliable high precision cutting of steel

PR930 Reddish
TiCN
· Hard TiCN base PVD coated super micro-grain carbide
(Super Micro-Grain) Gray · Application: Low cutting speed, precise cutting with sharp edge

Reddish · TiCN base PVD coated hard micro-grain carbide


PR1005 Gray
TiCN
· Application: Turning of free-cutting steel, long tool life achieved through anti-adhesion performance

P PR1025
Reddish
Gray
TiCN
· TiCN base PVD coated micro-grain carbide
· Application: General purpose cutting of steel and stainless steel, stable and long tool life
Steel
Purple · Hard TiAlN base PVD coated super micro-grain carbide
PR1115 Red
TiAlN
· Application: Superior anti-oxidation performance with well balanced wear resistance and toughness

Blackish · Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate


PR1215 Red
MEGACOAT
· Application: Superior adhesion-resistant and long tool life for steel and stainless steel cutting

Blackish · Nano thin multi-layer coating performs with superior wear resistance and high oxidation resistance.
PR1425 Red
MEGACOAT NANO
· Application: various applications of steel cutting, High speed stainless steel cutting, extended tool life

Purple · Hard TiAlN base PVD coated super micro-grain carbide, superior toughness and heat resistance
M PR1125 Red
TiAlN
· Application: Finishing and light interrupted cutting of stainless steel

Stainless Blackish · Superior wear and oxidation resistant MEGACOAT on micro grain carbide substrate
Steel
PR1225 Red
MEGACOAT
· Application: Light interrupted to interrupted cutting of stainless steel

K PR905
Bluish
Violet
TiAlN
· Smooth fine surface PVD coated hard carbide with plastic deformation resistance
· Application: Suitable for milling of gray and nodular cast iron
Cast Iron

Blackish · MEGACOAT on hard and superior heat resistant carbide, superior wear resistance
PR1305 Red
MEGACOAT
· Application: Finishing of heat-resistant alloys

Blackish · MEGACOAT on hard and superior heat resistant carbide, superior wear and oxidation resistance
PR1310
S
MEGACOAT
Red · Application: First choice for continuous and light interrupted cutting and finishing of heat-resistant alloys

Blackish · MEGACOAT on tough carbide


Heat-Resistant
Alloys
PR1325 Red
MEGACOAT
· Application: Light interrupted cutting and roughing of heat-resistant alloys

Blackish · Stabilized turning operations and long tool life with MEGACOAT NANO coating technology
PR1535 Red
MEGACOAT NANO
· Application: PVD for titanium alloy and precipitation hardened stainless steel

� Application Maps
Steel Cutting Stainless Steel Cutting
PR1425 PR1225
High Speed
[Vc = 490~
PR1425 1st choice grade High Speed
[Vc = 410 sfm]
PR1425 1st choice grade
650 sfm]
PR1225
High reliability in
PR1225 PR1425
Extended tool life
Middle Speed Middle Speed
interrupted cutting in high speed cutting
[Vc = 250~ [Vc = 160~
490 sfm] 410 sfm]

PR1225 PR1225 PR930


Low Speed
Stable cutting at Low Speed
Extended tool life
[Vc = <250sfm] PR930 PR1535 low to middle speed [Vc = <160sfm] PR930 PR1535 in low speed cutting

Continuous Light Interruption Heavy Interruption PR930 Continuous Light Interruption Heavy Interruption

Application Stable cutting Application


at low speed

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INSERT GRADES

� MEGACOAT NANO Grade Properties

GRADES
A
40
MEGACOAT Base Multi-Layer Structure MEGACOAT NANO
35

Hardness (GPa)

LINEUP / INSERTS
30
TiCN MEGACOAT
25 B
TiAIN
20
TiN
15

45º / 70º LEAD


10
400 600 800 1000 1200 1400
Oxidation Temperature (°C) C
20.0nm
Carbide Substrate Low Oxidation Resistance High

Prevents wear and fracture with high hardness (35GPa) and superior oxidation resistance (oxidation temperature: 1,150°C)

75º LEAD
D
� Cutting Edge Quality (Sharp Edge Insert)
PR1225 / PR1425 Competitor A Competitor B

90º LEAD
E
X300 X300

X1000 X1000 X1000


X300

HIGH FEED
Superior edge-sharpening performance and smooth surface Delamination (coating peeling) and rough surface F
MEGACOAT Series (PR1225/PR1425) - high edge sharpening performance and adhesion resistance.

MULTI-FUNCTION
G
� PR1215 Wear Resistance Comparison � Flank Wear of Front Relief Face
(Off-Centered Grooving)
0.016 Cutting Conditions:

SLOT MILLS
Structural Steel
H
Flank Wear of Front Relief Face (in)

Competitor A
Vc=500sfm, ae=0.059",
0.012 65 min f=0.004ipr, Wet
Competitor A Competitor B Ø7.795" � Ø1.890"

RADIUS / BALL-NOSE OTHER APPLICATIONS


0.008 Competitor B
PR1215 86 min J
0.004

PR1215
138 min
0
0 20 40 60 80 100 120 140
K
Cutting Time (min)

TOOL HOLDING
� PR13-Series Advantages � Heat-Resistant Alloys (Ni-based)
O
Superior wear and fracture resistance attained with uniform grain size and
MEGACOAT on superior thermal shock resistant carbide
Low � Cutting Speed � High

PR1305
SPARE PARTS

New edge preparation technology (FET: Fine Edge Treatment) controls and
minimizes R honing and realizes large tip rake angle, and thus prevents burrs
PR1310 P
and notching. It provides good surface finishes.

� Special Carbide Substrate � New Edge Preparation Technology PR1325


TECHNICAL

R
Low � Fracture Resistance (Toughness) � High
Continuous Light Interruption Interruption
INDEX

T
Uniform grain size enables superior thermal Edge control of FET technology
shock resistance and constant hardness (FET: Fine Edge Treatment)

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INSERT GRADES

CARBIDE
GRADES

A
CARBIDE
Due to its superior mechanical features carbide is used in a variety of applications.
KYOCERA produces a variety of carbides, including KW10 for non-ferrous materials and
micro-grain carbides for precision cutting.

FEATURES
• Tough and hard
• Good thermal conductivity
• Suitable for cutting non-ferrous metals and non-metals
• Stable cutting at low cutting speeds, including milling operations

FEATURES OF CARBIDE
Main Component
Material Description Color Advantages
(Coating Composition)
· ISO identification symbol K carbide (K10 relevant)
KW10 Gray WC+Co
· Application: Stable cutting of cast iron, non-ferrous materials, non-metals, and titanium alloys

N GW15 Gray WC+Co


· ISO identification symbol K carbide (equivalent to K10), tough micro-grain carbide
· Application: High wear resistance and toughness for non-ferrous materials, and non-metals, and titanium alloys
Non-Ferrous
Materials · ISO identification symbol K carbide (K30 relevant)
GW25 Gray WC+Co
· Application: Stable wear resistance and anti-chipping performance for milling operations of aluminum

· ISO identification symbol K carbide (K05 relevant)


SW05 Gray WC+Co
· Application: Continuous cutting and finishing of titanium alloys maintaining superior wear resistance

S SW10
(Made to Order)
Gray WC+Co
· ISO identification symbol K carbide (K10 relevant)
· Application: Continuous and light interrupted cutting of titanium alloys maintaining superior wear resistance and stable result
Heat-Resistant
Alloys
SW25 Gray WC+Co
· ISO identification symbol K carbide (K25 relevant)
(Made to Order) · Application: Interrupted and light interrupted cutting of titanium alloys maintaining stable result

DLC COATING
DLC COATING
High quality and long tool life machining of aluminum. Achieves long tool life with
hardness close to that of diamond and maintains an excellent surface finish with
aluminum welding resistance.
FEATURES
• Excellent surface finish
• Stable machining with excellent peeling resistance
• Improved chip evacuation due to high lubrication

FEATURES OF CARBIDE
Main Component
Material Description Color Advantages
(Coating Composition)

N PDL025 Iridescent C
· Hydrogen free DLC coating for high hardness close to that of diamond
· Application: Stable cutting of aluminum with turning, milling, and cut-off operations
Non-Ferrous
Materials

� Welding Resistance Comparison

Welding
Minor Welding

PDL025 Competitor A
Cutting Conditions: Vc = 2630 sfm, fz = 0.004 ipt, ap × ae = 0.118" × 0.197", Dry
Cutter Dia. ø1.000"  Workpiece: 5052  Cutting Length: 57 m

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INSERT GRADES

CERAMIC

GRADES
A
CERAMIC
Ceramic inserts are capable of running at high speeds, thus reducing expensive machining time.

LINEUP / INSERTS
Hard turning of 38HRC to 64HRC hardened steel, or rough to finish turning of cast iron are
recommended applications for ceramic inserts.
B
KYOCERA’s ceramic grades are designed to resist oxidation and maintain hardness at elevated
temperatures.

FEATURES

45º / 70º LEAD


• Excellent wear resistance for high cutting speeds
C
• Ceramic maintains good surface finishes due to the low affinity to workpiece materials
• Silicon nitride ceramic has improved thermal shock resistance allowing cast iron cutting using coolants

75º LEAD
FEATURES OF CERAMIC D
Main Hardness of Fracture Transverse
Material Description Color Component Coating Substrate Toughness Strength Advantages
(Coating Layer (GPa) (MPa)
Composition) (MPa·m½)

90º LEAD
· Aluminum Oxide ceramic (Al2O3) E
KA30 White Al2O3 - 17.5 4.0 750
· Application: Finishing of cast iron at high cutting speeds without coolant

K
· Silicon nitride ceramic (Si3N4)
KS6050 Gray Si3N4 - 15.6 8.0 1,200 · Application: Roughing and interrupted machining of cast iron. Focusing on stability.
(with or without coolant)

HIGH FEED
Cast Iron
Grayish Si3N4
· Silicon nitride ceramic (Si3N4) + CVD Coated Carbide (Special Al2O3 COAT) F
CS7050 White (Special Al2O3 Coat)
Thin Coating 15.6 8.0 1,200 · Application: Finishing and continuous machining, and high speed and high efficient machining.
(with or without coolant)

· Aluminum Oxide and Titanium Carbide ceramic (Al2O3+TiC)


K A65

MULTI-FUNCTION
Black Al2O3+TiC - 20.1 4.1 980
· Application: Semi-roughing to finishing of steel, cast iron, and hard materials

Cast Iron Al2O3+TiC · TiN PVD coated Aluminum Oxide and Titanium Carbide ceramic (TiN coated Al2O3+TiC)
G
A66N Gold
(TiN Coat)
Thin Coating 20.1 4.1 980
· Application: Semi-roughing to finishing of hard materials
H · Heat-resistant MEGACOAT on Aluminum Oxide and Titanium Carbide ceramic
Blackish Al2O3+TiC
Hardened PT600M Thin Coating 20.1 4.1 980 (MEGACOAT Al2O3+TiC)

SLOT MILLS
Materials Red (MEGACOAT)
· Application: Semi-roughing to finishing of cast iron, hard materials and hardened roll materials
H
· SiAlON Ceramic with superior wear resistance and high resistance against boundary wear
KS6030 Gray SiAlON - 15.2 6.0 600
S · Application: Finishing to medium machining of heat-resistant alloys

· High stability SiAlON ceramic with wear resistance and fracture resistance

RADIUS / BALL-NOSE OTHER APPLICATIONS


Heat-Resistant
Alloys KS6040 Brown SiAlON - 16.7 7 .0 900
· Application: Roughing of heat-resistant alloys

J
� Application Maps
Cast Iron Hardened Material Heat-Resistant Alloys

KA30
Low � Cutting Speed � High

Low � Cutting Speed � High

Low � Cutting Speed � High

CS7050
PT600M CF1 K
A66N
PT600M

KS6030

TOOL HOLDING
A65 KS6050

A65
O
KS6040
Continuous Light Interruption Interruption Continuous Light Interruption Interruption Continuous Light Interruption Interruption
SPARE PARTS

� � � � � � � � �
Low � Fracture Resistance (Toughness) � High Low � Fracture Resistance (Toughness) � High Low � Fracture Resistance (Toughness) � High P

� High Temperature Hardness � PVD Coating Properties


(Hv)
TECHNICAL

40
2800
TiC MEGACOAT R
Hardness (GPa)

Al203-TiC Ceramic
2400
30 TiCN
2000 Al203 Ceramic
Hardness

1600 20 TiN TiAIN


Carbide
1200
INDEX

800
High Speed Steel Cermet
10
T
400

0
200 600 1000 1400 0 200 400 600 800 1,000 1,200 1,400
Temperature (°C) Oxidation temperature (°C)
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INSERT GRADES

CBN
GRADES

A
CBN
KYOCERA CBN is second only to diamond in hardness. CBN (Cubic Boron Nitride) is a
synthetically produced material with high thermal conductivity which provides stable cutting.

FEATURES
• Superior wear resistance when cutting hardened materials
• Suitable for high speed cutting of cast iron and sintered steel
• High thermal conductivity provides stable cutting

FEATURES OF CBN
Hardness of Transverse
Material Description Color Av. Grain
Size (μm) Substrate Strength Advantages
(GPa) (MPa)
· Excellent wear resistance and crack resistance, non-coated CBN
KBN510 Black 2 28 1,000
· Application: Finishing and continuous cutting of hardened die steel
1 and ·G
 ood balance of toughness and wear resistance, non-coated CBN
KBN525 Black
Under
25 1,250
·A
 pplication: General grade for hardened steel, high stability at high speed and high feed cutting

KBN05M Blackish
0.5-1.5 27 1,000
· Heat-resistant MEGACOAT on highly heat-resistant CBN substrate

H (MEGACOAT) Red · Application: High speed finishing of hardened steel

KBN10M Blackish
2 28 1,000
·H
 eat-resistant MEGACOAT on CBN with hard binder phase, superior anti-crater wear resistance
Hardened (MEGACOAT) Red ·A
 pplication: High speed finishing of hardened die steel
Materials
KBN25M Blackish 1 and
25 1,250
· Heat-resistant MEGACOAT on micro-grain CBN with heat resistant binder phase
(MEGACOAT) Red Under · Application: Stable cutting of hardened steel at high speed

KBN30M Blackish
1-4 30 1,350
· Heat-resistant MEGACOAT on tougher CBN
(MEGACOAT) Red · Application: Stable cutting of hardened steel for continuous to interrupted cutting
· Excellent wear resistance due to CBN with heat-resistant binder phase, non-coated CBN
KBN65B Black 2 32 1,150
· Application: Stable cutting of sintered steel (ferrous sintered alloy) at low speed
· High CBN content ratio
KBN570 Black 2-4 34 1,350
· Application: Machining of sintered steel (preventing burr formation)
Sintered
Steel KBN65M Blackish · Heat-resistant MEGACOAT on CBN with heat-resistant binder phase
2 32 1,150
(MEGACOAT) Red · Application: Stable cutting of sintered steel (ferrous sintered alloy) at low speed

KBN70M Blackish
2-4 34 1,350
· Heat-resistant MEGACOAT on CBN rich substrate
(MEGACOAT) Red · Application: General cutting of sintered steel (ferrous sintered alloy) at high speed
· Excellent wear resistance due to high CBN content and special binder
KBN475 Black 2 39 1,400
· Application: High speed machining of gray cast iron

K KBN60M
(MEGACOAT)
Blackish
Red
0.5-6 33 1,250
· Heat-resistant MEGACOAT on CBN rich substrate with hard binder phase
· Application: High speed finishing of gray cast iron
Cast Iron
KBN900 Gold 9 31 1,050
· TiN coated solid CBN
(TiN COAT) · Application: Heavy duty, interrupted cutting and finishing of hardened steel, hardened roll steel and cast iron

� MEGACOAT CBN
� Properties of PVD Coated Layer � Advantages of MEGACOAT MEGACOAT

• Long tool life and stable cutting due to superior heat-resistance and hardness
• Improvement of crater wear (oxidation, diffusional wear) resistance
• High thermal stability and surface smoothness provide excellent surface finish

� Application Map
Hardened Materials Sintered Steel Cast Iron
Low � Cutting Speed � High

Low � Cutting Speed � High

Low � Cutting Speed � High

KBN05M KBN475
KBN70M
KBN30M

KBN25M KBN900

KBN60M
KBN10M KBN570
KBN35M
KBN65B

Continuous Light Int. Interruption Heavy Int. Continuous Light Int. Interruption Continuous Light Int. Interruption

� � � � � � � � � �
Finishing � Medium � Roughing Finishing � Medium � Roughing Finishing � Medium � Roughing

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INSERT GRADES

PCD

GRADES
A
PCD (Polycrystalline Diamond)
KYOCERA diamond material is a synthetic diamond sintered under high temperatures and

LINEUP / INSERTS
pressures. PCD (Polycrystalline diamond) is ideal for non-ferrous metals and non-metals.
B
FEATURES
• Applicable for non-ferrous metals, non-metals turning, milling and other various type of cutting
• Long tool life due to extreme hardness

45º / 70º LEAD


• Capable of high cutting speeds which increases cutting productivity C
• Reduced edge build-up allows for high precision cutting
• Diversified applications for cutting of non-ferrous materials and non-metals
• Finished surface will be rainbow colored.

75º LEAD
(a mirror-like finished surface will not be obtained when single crystal diamond is used.)
D

FEATURES OF PCD

90º LEAD
Material Description Av. Grain
Size (μm) Advantages E
· Super Micro-Grain PCD features cutting edge strength, wear resistance, fracture resistance, good edge-sharpening performance and long, stable tool life.
KPD001 0.5
· Application: High speed cutting of aluminum alloys, brass, non-ferrous metals and non-metals including plastics, fiberglass, carbide and ceramics.

HIGH FEED
· Good wear resistance and toughness, good grindability
KPD010 10
· Application: General purpose, high speed cutting of aluminum alloys, non-ferrous metals and non-metals including plastics, fiberglass, carbide and ceramics. F
Non-Ferrous
Materials
· Superior abrasive wear resistance and toughness due to high density PCD with mixed rough and fine grains
KPD230 2-30
· Application: High speed milling of aluminum alloys, non-ferrous metals, plastics and fiberglass

MULTI-FUNCTION
� Applications G
Non-ferrous materials Difficult-to-Cut Materials
Workpiece Material
(Aluminum / Non-ferrous metals / Non-metals) Titanium / Titanium alloys
Cutting Range Finishing Roughing Finishing Roughing

SLOT MILLS
Classification N01 N10 N20 N30 S01 S10 S20 S30
H
KPD001 KPD001
Turning
PCD KPD010 KPD010
Milling

RADIUS / BALL-NOSE OTHER APPLICATIONS


KPD230
J
� Application Map � Surface Finish Roughness
Comparison of Aluminum Cutting
Low � Wear Resistance � High

KPD230 K
2 Excellent surface finish provided by
Super Micro-Grain KPD001

KPD001
Av. grain size: 0.5μm

TOOL HOLDING
1.5 O

KPD010
Ra 1
SPARE PARTS

(μm)
Continuous Light Int. Interruption
Surface finish of conventional PCD
P
� � �
Finishing � Fracture Resistance � Roughing
0.5 Av. grain size: 10μm
TECHNICAL

R
0
Conv. B Conv. C Comp.D KPD001
(Grain size affects surface finish quality)
INDEX

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INSERT GRADES

Honeycomb Structure CBN / CERAMIC


GRADES

A
Honeycomb Structure CBN / CERAMIC Core
Honeycomb structure is the high structural controlled composite
material consisting of a hard and superior wear-resistance core
(gray portion) and a tough shell (white portion).

FEATURES
• Cell Fibers combine a hard, wear-resistant core and a tough
shell into one insert.
Shell
• The tough shell stops cracks that form in the core.
• CBN is good for interrupted machining of exceptionally hard
material and ceramic is good for heat-resistant alloys

FEATURES OF CBN
Main Component
Material Description Color Advantages
(Coating Composition)

H KBN35M Blackish
CBN
· Honeycomb structure CBN composite material consisting of wear resistant CBN (core) and tough CBN (shell)
· Heat-resistant MEGACOAT on tough Honeycomb structure CBN
(MEGACOAT) Red
Hardened · Application: Stable machining of hardened steel at interrupted machining
Materials

S CF1 Gray Ceramic


· Honeycomb structure ceramic composite material consisting of wear resistant ceramic (core) and tough ceramic (shell)
· Application: Machining of heat-resistant alloys like Ni-base heat-resistant alloys
Heat-Resistant
Alloys

� KBN35M (MEGACOAT Honeycomb Structure CBN)


� T
 ough CBN (Shell) Prevents Crack Growth

KBN35M
Wear-Resistant CBN (core)

Conventional CBN A

Competitor CBN B

(Heavy Interrupted Cutting)


Competitor CBN C

0 5000 10000 15000 20000 25000 30000 35000 40000


Impact (hits)
Tough CBN (shell)

� Application Map
Hardened Steel / Chilled Cast Iron Heat-Resistant Alloys
Low � Cutting Speed � High

Low � Cutting Speed � High

KBN05M

KBN25M CF1

KBN10M KBN30M
KBN35M
Continuous Light Int. Interruption Heavy Int. Continuous Light Int. Interruption

� � � � � � �
Finishing � Medium � Roughing Finishing � Medium � Roughing

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GRADE PROPERTIES

Cermet
Grade Coating Hardness of Substrate Fracture Toughness Flexural Toughness
Color Main Component Density

GRADES
Name Layer (HV) (GPa) (MPam 1/2) (MPa) A
TN610 Gray TiCN - 6.6 1,750 17.2 6.0 2,100
TN620 Gray TiCN - 6.9 1,550 15.2 9.0 2,500
TN6010 Gray TiCN - 6.5 1,700 16.7 7.0 2,000

LINEUP / INSERTS
TN6020 Gray TiCN - 6.4 1,500 14.7 10.0 2,500
TN60 Gray TiCN+NbC - 6.6 1,600 15.7 9.0 1,760
B
TN90 Gray TiCN+NbC - 6.4 1,450 14.2 10.0 1,960
TN100M Gray TiCN+NbC - 6.7 1,520 14.9 10.5 1,860
TC40 Gray TiC+TiN - 6.0 1,650 16.2 9.0 1,570
TC60 Gray NbC - 8.1 1,500 14.7 10.5 1,670

45º / 70º LEAD


PVD Coated Cermet
PV710 Gold MEGACOAT NANO Thin Coating 6.6 1,750 17.2 6.0 2,100
C
PV720 Gold MEGACOAT NANO Thin Coating 6.9 1,550 15.2 9.0 2,500
PV7005 Blackish Red MEGACOAT Thin Coating 6.0 1,650 16.2 8.5 1,470
PV7010 Blackish Red MEGACOAT Thin Coating 6.5 1,700 16.7 7.0 2,000

75º LEAD
PV7025 Blackish Red MEGACOAT Thin Coating 6.4 1,500 14.7 10.0 2,500
PV7040 Blackish Red MEGACOAT Thin Coating 6.0 1,650 16.2 9.0 1,570 D
PV7020 Gold TiAlN+TiN Thin Coating 6.4 1,500 14.7 10.0 2,500
PV90 Gold TiN Thin Coating 6.4 1,450 14.2 10.0 1,960
CVD Coated Carbide

90º LEAD
CA420M Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.5 1,600 15.8 13.0 3,400
CA4010 Gold Columnar TiCN+Al2O3+TiN Thick Coating 14.8 1,670 16.4 10.0 3,000 E
CA4115 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.7 1,550 15.2 12.0 2,750
CA4120 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.7 1,550 15.2 12.0 2,750
CA4505 Blackish Gray Micro columnar TiCN+Al2O3 Thick Coating 14.9 1,780 17.4 9.5 2,350

HIGH FEED
CA4515 Blackish Gray Micro columnar TiCN+Al2O3 Thick Coating 14.9 1,570 15.4 12.0 2,780
CA510 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.5 1,470 14.4 11.5 2,500 F
CA515 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.4 1,440 14.1 12.5 2,650
CA525 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.2 1,360 13.3 13.5 2,750
CA530 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 13.9 1,340 13.1 14.5 2,850

MULTI-FUNCTION
CA5505 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.7 1,730 17.0 10.0 2,540
CA5515 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.7 1,550 15.2 12.0 2,750 G
CA5525 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.5 1,400 13.7 12.0 2,780
CA5535 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.1 1,340 13.1 16.5 2,970
CA6515 Gold Micro columnar TiCN+Al2O3+TiN Thin Coating 14.7 1,530 15.0 12.0 2,780
CA6525 Gold Micro columnar TiCN+Al2O3+TiN Thin Coating 14.7 1,370 13.4 16.0 3,100

SLOT MILLS
CA6535 Gold Micro columnar TiCN+Al2O3+TiN Thin Coating 14.3 1,320 12.9 16.0 3,700
CR9025 Gold Columnar TiCN+TiN Thick Coating 14.5 1,400 13.7 12.0 2,780
H
PVD Coated Carbide
PR630 Gold TiN Thin Coating 12.5 1,500 14.7 11.0 2,160

RADIUS / BALL-NOSE OTHER APPLICATIONS


PR660 Gold TiN Thin Coating 13.7 1,450 14.2 12.0 2,250
PR730 Gold TiAlN+TiN Thin Coating 13.7 1,450 14.2 12.0 2,250
PR830 Gold TiAlN+TiN Thin Coating 13.7 1,450 14.2 12.0 2,250
J
PR905 Bluish Violet TiAlN Thin Coating 14.8 1,670 16.4 10.0 3,000
PR915 Bluish Violet TiAlN Thin Coating 14.1 1,700 16.7 11.0 4,140
PR930 Reddish Gray TiCN Thin Coating 14.1 1,700 16.7 11.0 4,140
PR1005 Reddish Gray TiCN Thin Coating 14.9 1,800 17.6 10.0 3,300
PR1025 Reddish Gray TiCN Thin Coating 14.5 1,600 15.8 13.0 3,400 K
PR1115 Purple Red TiAlN Thin Coating 14.7 1,700 16.7 11.0 3,000
PR1125 Purple Red TiAlN Thin Coating 14.5 1,600 15.8 13.0 3,400
PR1210 Blackish Red MEGACOAT Thin Coating 14.8 1,670 16.4 10.0 3,000

TOOL HOLDING
PR1215 Blackish Red MEGACOAT Thin Coating 14.7 1,700 16.7 11.0 3,000
PR1225 Blackish Red MEGACOAT Thin Coating 14.5 1,600 15.8 13.0 3,400 O
PR1230 Blackish Red MEGACOAT Thin Coating 13.7 1,450 14.2 12.0 2,250
PR1305 Blackish Red MEGACOAT Thin Coating 15.0 1,790 17.5 9.5 2,350
PR1310 Blackish Red MEGACOAT Thin Coating 14.8 1,670 16.4 10.0 3,000
SPARE PARTS

PR1325 Blackish Red MEGACOAT Thin Coating 14.7 1,370 13.4 16.0 3,100
PR1425 Blackish Red MEGACOAT NANO Thin Coating 14.5 1,600 15.8 13.0 3,400
P
PR1510 Blackish Red MEGACOAT NANO Thin Coating 14.8 1,720 16.8 9.0 2,450
PR1525 Blackish Red MEGACOAT NANO Thin Coating 14.5 1,600 15.8 13.0 3,400
PR1535 Blackish Red MEGACOAT NANO Thin Coating 14.3 1,320 12.9 16.0 3,700
Carbide
TECHNICAL

KW10 Gray WC+Co - 15.0 1,650 16.2 10.0 1,470


GW15 Gray WC+Co - 14.7 1,700 16.7 11.0 3,000
R
GW25 Gray WC+Co - 14.5 1,600 15.8 13.0 3,400
SW05 Gray WC+Co - 15.0 1,790 17.5 9.5 2,350
SW10 Gray WC+Co - 14.8 1,670 16.4 10.0 3,000
SW25 Gray WC+Co - 14.7 1,370 13.4 16.0 3,100
INDEX

DLC Coating
T
PDL025 Iridescent C Thin Coating 14.5 1,600 15.8 13.0 3,400

800.823.7284
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INSERT GRADES

� Insert Material Selection Table


Cutting
P M K N S H
Powdered
GRADES

Applications Stainless Gray Nodular Non-Ferrous Heat-Resistant Titanium Hardened


A Range Steel
Steel Cast Iron Cast Iron Metals Alloys Alloys Materials
Metal

Finishing KPD230 CA6535 KPD230


TN100M CA6535 KPD001 PR1225 KPD001
Milling

PR1225 PR1225 PR1210 PR1210 KPD010 PR1535 KW10


- -
PR1230 PR1525 PR1510 PR1510 PDL025 PR905
PR1525 PR830 KW10 KW10 KW10 PR1210
Roughing PR830 PR1535 GW25 PR1535
Finishing TN610
TN6010 KBN475
TN620 TN620 KBN60M CF1 KT66
TN60 TN60 KA30 TN60 KS6040 A66N TN6010
PV710 PV720 PV7005 PV7005 KPD001 KW10 PT600M TN60
Turning

PV7010 CA6515 CA5505 CA5505 KPD010 CA6515 KPD001 KBN05M


PV720 CA6525 CA4505 CA4505 PDL025 CA6525 KPD010 KBN10M KBN570
CA510 PR1125 CA4515 CA4515 KW10 PR1305 SW05 KBN25M KBN70M
CA515 PR1535 PR1310 SW10 KBN30M
CA525 PR1325 SW25 KBN35M
Roughing CA530 PR1535 KBN900
Finishing TN610
TN6010
TN620
PV710 TN620 TN610
Small Tools

PV7010 PV720 CA4505 CA4505 KPD001 CA6515 KPD001 KBN05M TN60


PV720 PR930 CA4515 CA4515 KPD010 PR1125 KPD010 KBN10M
PR930 PR1025 KW10 KW10 KW10 PR1225 KW10 KBN25M KBN570
PR1005 PR1225 KBN30M KBN70M
PR1025 PR1535
PR1425
Roughing PR1535
Large TN610
TN6010
TN620
PV710 TN60 KBN475
PV7010 CA6515 KBN60M PT600M TN610
PV720 CA6525 PV7005 PV7005 KPD001 CA6515 KPD001 KBN05M TN60
Bore Dia.
Boring

CA515 PR1025 CA4505 CA4505 KPD010 CA6525 KPD010 KBN10M


CA525 PR1125 CA4515 CA4515 PDL025 PR1125 KW10 KBN25M KBN570
CA530 PR1225 KW10 KW10 KW10 PR1225 SW05 KBN30M KBN70M
PR1025 PR930
PR1425 PR1535
PR930
Small PR1535
Large CR9025 CR9025
PR930 PR930
Cutting Dia.

PR915 PR915 KW10 KW10 PDL025 KW10 KW10


General
Cut-Off

PR1215 PR1215 PR1215 PR1215 KW10 PR1225 - -


PR1225 PR1225 PR660
PR1535 PR1535
Small PR660 PR660
Small Dia.

Depends on
Cut-Off

PR1025 PR1025 KW10 KW10 PDL025 KW10 KW10


Workpiece - -
Material PR1225 PR1225 KW10 PR1025
PR1535 PR1535 PR1225
TC40 TC40
Glossy Finish
TN620 TN620
TN90 TN90 PR905 PR905 KPD001 PR915 KPD001 KBN510 TC40
Grooving

PV7040 PV7040 PR1215 PR1215 PDL025 KW10 KW10 KBN525


PR930 PR930 KW10 KW10 KW10 PR1215 PT600M KBN570
PR1115 PR1115 GW15 GW15 GW15 PR1225
PR1215 PR1215
Stable
PR1225 PR1225
Glossy Finish
Threading

TC60M TC60M KW10 KW10 KW10 KW10 KW10


PR1115 PR1115 GW15 GW15 GW15 GW15 GW15 - PR1115
PR930 PR930
Stable
Wear Resistance PR660
PR1225 PR1225 PR1210 PR1210 KW10 PR1225 KW10
Drilling

PR1230 PR830 KW10 KW10 GW15 KW10 - -


PR830 PR660 GW15
Toughness PR660
· Highlighted Items are Recommended Choice.

800.823.7284
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PRODUCT LINEUP
& INSERTS

B MILLING SERIES
PRODUCT LINEUP

MILLING INSERT IDENTIFICATION SYSTEM

CARBIDE & CERMET MILLING INSERTS


SD��
SE��
B1 - B26

for MSE45, MSP15, MSE15 Toolholders


B2 - B8
B2

B9

B10 - B25
B10
B10
SO�� for MSO45 Toolholders B10
SP�� for MSP15, MSE15 Toolholders B11
SN�� B11
TE�� for MTE90-SF, MTE90, MTES, Toolholders B12
TP�� for MTP90, MTPS Toolholders B12
LOGU for MFH-RAPTOR Mini Toolholders B13
LOMU, LOGT for M-FOUR (MEW) Toolholders B13
LPGT for MFH-RAPTOR Micro Toolholders B13
PNEA, PNEG, PNMG for MFK Toolholders B14
PNEU, PNMU for MFPN Toolholders B15
RDGT, RDMT, RPGT, RPMT
for RAD-6 (MRX) Toolholders B16
RPMW
ROMU for RAD-8 (MRW) Toolholders B16
SOMT for MFH-RAPTOR Toolholders B17
WNEU, WNMU, WNGT for M-SIX (MFWN) Toolholders B17
APKT for MAP Toolholders B18
APMT for MSR Toolholders B18
BDMT, BDGT for MEC, MECX, MECH Toolholders B18
GOMT, JOMT for MEY Toolholders B19
ND��, NE�� for CEM, DMC, MEZ Toolholders B20
OFMR, OFMT for MOF45, MOFX45 Toolholders B21
RDFG for MRF, MRFW Toolholders B21
RDHX B21
RDMT, RPMT for MRP, MRP-S Toolholders B21
SD��, SE�� for MCSE, METS Toolholders B22
SEMM for MSO90, MSO90-S Toolholders B22
SOMT, SOMW for MSO45-S-09 Toolholders B22
SPMT for MSRS90, MEF Toolholders B23, B24
TEMT for MEAL Toolholders B24
XPMT for EM, EM-LE, FM-90 Toolholders B25
APET for FM-AL, EM-AL Toolholders B25
DCMT, VCMT for API Ring Groover B25

PCD MILLING INSERTS B26


SEEN for MSE45 Toolholders B26
TEEN, TEKN for MTE90-SF, MTE90 Toolholders B26
SOKN for MSO45 Toolholders B26
TPG for MTP90 Toolholders B26
BDMT for MEC Toolholders B26
NDCW for DMC-H Toolholders B26

B1
PRODUCT LINEUP

� 4
 5° / 70° / 75° Lead Angles
Applications Facing Chamfering Applications Facing Chamfering
Lead Angle

Lead Angle
Shape Shape
LINEUP / INSERTS

MFPN45 • 10-edge pentagonal inserts MFPN45 • 10-edge pentagonal inserts


B • Double-sided pentagonal insert Economical • Double-sided pentagonal insert Economical
with 10-edge insert with 10-edge insert
• Low cutting force due to helical cutting-edge • Low cutting force due to helical cutting-edge
design design
• Fractures suppressed with double-edge • Fractures suppressed with double-edge
position position
• With weldon or cylindrical shank

� C2 � C4

MOF45 • Octagonal insert with 8 cutting edges MSO45-S-09 • Screw clamp system and 09 size inserts
• Insert sizes are available in 05 and 07 • Smaller insert for MSO45 series
45º
• Silver coated

� C14 � C23

MOFX45 • The insert is fixed by top clamp MSO45-S • High efficiency machining of stainless steel
• Excellent surface roughness by easy edge • Stronger edge with insert thickness 0.156"
height adjustment
• High cost performance provided by 8-edge
insert
• Cutter designed with high axial rake angle
and double positive angle on chipbreaker
provide low cutting forces � C22
45º
• SH Chipbreakers (for general purpose / low MSRS15 • For heavy cutting
cutting force) and GT chipbreakers (Tough
Edge) • Max D.O.C. 0.472"
� C16
• Metal removal
MSE45 (Standard / Multi-Edge) • The insert is fixed by the top clamp rate is increased
drastically
• Silver coated
• Standard edge type and Multi-edge type

� D4
� C18
MSP15 • Facing
MSE45-SF (Easy Edge Adjustment) • Easy edge adjustment • Medium to roughing
• Silver coated of steel / cast iron
15º

� D8
� C19
MSE15 • Low cutting force
MSO45 • Use insert with 13.494mm/C • For thin workpiece
• Insert max. external dia. matches cutter milling of Steel /
external dia. Cast Iron
• Good anti-chatter
performance

� C22 � D8

MFK • High efficiency multi-edge cutter for cast iron


• Economical double-sided 10-edge inserts
• Low cutting forces due to helical cutting-edge
design
• Improved surface finish, minimizing chattering
20º and prevents burr formation
• Dual cutting edge design (high toughness)

� C8

800.823.7284
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PRODUCT LINEUP

� 9
 0° Lead Angles (Double-sided Insert)
Applications Facing Shouldering Slotting Applications Facing Shouldering Slotting

GRADES
Lead Angle

Lead Angle
A

Shape Shape

LINEUP / INSERTS
MEW End Mill • Economical 4-edge Insert MFWN Face Mill • Economical 6-edge Insert
• Obtuse edge increases cutting edge • Superior fracture resistance due to thick edge
B
toughness design
• Smooth surface wall due to low cutting forces • Dynamic slant design reduces shock when
• Good anti-chatter performance cutting edge enters the workpiece

45º / 70º LEAD


• Low cutting forces
� E4 • End mills have weldon or cylindrical shanks C
MEW Face Mill
0º � E42

MFWN End Mill

75º LEAD

D

� E6

MEW Modular

90º LEAD
� E45 E

HIGH FEED
� E8
F
� 9
 0° Lead Angles (Heavy Milling)

MULTI-FUNCTION
Applications Facing Shouldering Slotting Applications Facing Shouldering Slotting
Lead Angle

Lead Angle

Shape Shape

SLOT MILLS
MEWH • Low cutting force and sharp cutting MECH • Notched insert promotes higher productivity
performance • Large depth of cut provides high efficiency H
• Excellent surface finish quality cutting
• Economical double-sided 4-edge inserts • MECH is the best solution for problems with
• High quality and stable machining during heavy milling

RADIUS / BALL-NOSE OTHER APPLICATIONS


heavy milling applications
� E29 � E32
J
MEWH Shell Mill • MEWH shell mill MECH Shell Mill • MECH shell mill type
0º (Long Cutting Edge)

K
� E30 � E33

MSR • Low cutting force and resistance to chattering • Highly rigid, integral BT50 arbor
0º (Long Cutting Edge)

MECH-BT50
with notched insert

TOOL HOLDING
MECH-BT50SA • Head exchangeable type is available
• Chipbreaker design with specialized notches (MECH-BT50SA)
improves chip evacuation O
• Chipbreaker achieves stabilized cutting for
heavy roughing applications

� E59
SPARE PARTS

MSR-BT50 • Highly rigid, BT50 Arbor P

� E33
TECHNICAL

MAP • Cutting dia. 1.000"


� E61 • Low cutting force, good chip evacuation R
• High-efficiency machining

� E74

CEM • Cutting dia. 0.375" to 1.500"


INDEX

• For small milling machines T

� E75

800.823.7284
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PRODUCT LINEUP

� 9
 0° Lead Angles
Applications Facing Shouldering Slotting Applications Facing Shouldering Slotting
Lead Angle

Lead Angle
Shape Shape
LINEUP / INSERTS

MEC • The twisted cutting edge improves cutting MSRS90 • Notched insert reduces cutting forces
B performance
• Stable cutting without chatter
• Smooth surface of shoulder Wall
• Neutral insert allows the possibility of various
• True 90º Corners custom-ordered cutters
• The silver coating prevents chip wear on the
tool body
� E15 • Available with coolant holes

MECX • Efficient machining due to small diameter


cutter that holds multiple inserts
• Recommended for small machines: low
0º cutting force and high strength design 0º
• The silver coating prevents chip wear on the � E54
tool body
� E25 • Available with coolant holes MTE90-SF (Easy Edge Adjustment) • A simplified adjusting mechanism eases the
task of correcting cutting edge fluctuation
MSO90 • Highly efficient multiple insert design
• Silver coated
• Safe design with shim
• Lower weight with slim design

� E50 � E48

� 9
 0° Lead Angles
Applications Facing Shouldering Slotting Applications Facing Shouldering Slotting
Lead Angle

Lead Angle

Shape Shape

MEC • High squareness MSO90-S • Screw clamping & 4-edge insert reduces cost
• Low cutting force • Good chip evacuation
• The silver coating prevents chip wear on the tool body • Low cutting force
� E12 • With air hole (Over Ø16) � E51

MEC Modular MTE90 • Low cutting force


• For shouldering of Cast iron, Non-ferrous metals

� E49
� E17
MTP90 • Medium to roughing of steel / cast iron
MECX • Good squareness
• For small machines and M/C
• Small size Insert with multi-edge specification
• Low cutting force
� E49
• The silver coating prevents chip wear on the tool body
• With air hole DMC • For small milling machine, M/C
� E24

EM • Extended length end mills


� E65
0º 0º
� E70 DMC-H • High rake type
• For small milling machine, M/C
EM-LE • Long edge end mill

� E67
� E71
DMC-SX • For small milling machine, M/C
FM-90 • Fixed pocket face mills

� E66
� E72
• Aluminum cutting face mills MTPS / MTES • For small dia., Low cutting force type
FM-AL
• Fixed pocket

� E73 � E69

EM-AL MEAL • For aluminum alloys


• With air hole

� E73 � E68

800.823.7284
B4 Visit us online at KyoceraPrecisionTools.com
PRODUCT LINEUP

� H
 igh Feed Cutters
Applications Facing Shouldering Slotting Pocketing

GRADES
Lead Angle

A
Cutting Dia. ØD
Shape

LINEUP / INSERTS
MFH Face Mill • Various applications with 3 insert types Ø1 Ø1.5 Ø2 Ø2.5 Ø3 Ø4 Ø5 Ø6
B
Ø2" Ø6"
(inch)

45º / 70º LEAD


Ø16 Ø32 Ø50 Ø80 Ø160
Ø8 Ø25 Ø40
C
� F4 GM LD FL (mm)
Ø50mm Ø160mm
(General Milling) (Large D.O.C.) (Wiper Edge)
MFH End Mill MAX D.O.C. = 0.197" Available for both Roughing Ø1 Ø1.5 Ø2 Ø2.5 Ø3 Ø4 Ø5 Ø6
Available for Scale and Finishing

75º LEAD
Removal
Ø1" Ø1.5" D
(inch)
• Convex cutting edge reduces chatter and chip biting
• Multi-functional cutter for ramping, helical milling, plunging etc. (GM type) Ø16 Ø32 Ø50 Ø80 Ø160
Ø8 Ø25 Ø40

90º LEAD
Ø25mm Ø80mm
� F7 (mm) E
MFH Modular Ø8
Ø16
Ø25
Ø32
Ø40
Ø50 Ø80 Ø160

HIGH FEED
Ø25mm Ø40mm
F

MULTI-FUNCTION
� F10 (mm)

MFH-Mini End Mill • Economical double-sided 4-edge insert Ø0.625 Ø1 Ø1.25 G

Ø0.625" Ø1.25"

(inch)

SLOT MILLS

Ø8
Ø16
Ø25
Ø32
Ø40
Ø50 Ø80 Ø160 H
Ø16mm Ø32mm
� F14 GM (mm)

RADIUS / BALL-NOSE OTHER APPLICATIONS


MFH-Mini Face Mill Ø1 Ø1.5 Ø2
• High efficiency and high feed small diameter machining J

Ø1.5" Ø2"

K
� F16 (inch)

MFH-Mini Modular

TOOL HOLDING
Ø0.625 Ø1 Ø1.25

Ø0.625" Ø1.25"
O
(inch)

Ø16 Ø32 Ø50 Ø80 Ø160


SPARE PARTS

Ø8 Ø25 Ø40

Ø16mm Ø32mm P
� F17 (mm)

MFH Micro • Smallest diameters in the MFH high feed milling series Ø0.375
Ø0.625
Ø1
TECHNICAL

Ø0.375"
Ø0.625"
(inch)
R
Ø14 Ø32 Ø50 Ø80 Ø160
Ø8 Ø25 Ø40

Ø8mm
GM Ø14mm
� F22
INDEX

(mm)
T

800.823.7284
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PRODUCT LINEUP

� M
 ulti-Function End Mills
Applications Facing Shouldering Slotting Deep Slotting Pocketing Drilling

Lead Angle and Cutting Dia.


MAX D.O.C. ØD
Shape
LINEUP / INSERTS

MEY • Ultra drill mill • Full 2-Flute structure and • Cutting diameters that Ø0.5 Ø1 Ø2
B • Multi-function cutting high stability are larger than the shank
(drilling / ramping / • Good chip control when diameters enables wall
shouldering / grooving) ramping shouldering
• High-efficiency mold cutting • The silver coating prevents Ì_
Ø0.630" Ø1.984"
Ì
chip wear on the tool body
• Low cutting force, good
chip evacuation ”% Õ
(inch) (inch)

Ø10 Ø25 Ø50

NN_
NN Ø16mm Ø50mm

”% Õ
� G2 (mm) (mm)

MEZ-G • Silver drill mill • The silver coating prevents Ø10 Ø25 Ø50
• Multi-function cutting chip wear on the tool body
• High-efficiency mold cutting • The clearance groove
prevents chip welding
• Low cutting force, Good
chip evacuation NN_ Ø16mm Ø49mm
NN

”% Õ
� G6 (mm) (mm)

� M
 ST Slot Mills
MSTA � H4 MSTB � H8 MSTC � H14

• Self-clamping system • Easy screw on tangential clamped insert • Adjustable slotting width due to unique cam adjustment
• Remove insert with appropriate wrench structure

800.823.7284
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PRODUCT LINEUP

� R
 adius Cutters
Applications Facing Shouldering Pocketing

GRADES
Lead Angle and Cutting Dia.
A
MAX D.O.C. ØD
Shape

LINEUP / INSERTS
MRW (RAD-8) • High efficiency radius cutter with Ø1.25 Ø2 Ø2.5 Ø3 Ø4 Ø5
multiple-edge inserts Ø1.5 B
• Combines sharpness and cutting
edge strength (A.R. Max. +12˚)
Ø1.25" Ø5"
• Prevents insert rotation during 0.236”~0.315”
machining with flat lock structure

45º / 70º LEAD


(6mm~8mm)

• Wide application range from steel r 0.236”~r 0.315”


to heat-resistant alloys
ØD ( r 6mm~r 8mm)
Ø32mm Ø125mm
C
� J6 (inch)

MRX (RAD-6) Face Mill • Low cutting force and high performance radius cutter Ø1.5 Ø2 Ø2.5 Ø3 Ø4 Ø5

• Low cutting force due to helical cutting-edge design

75º LEAD
(A.R. Max. +10°) D
Ø1.5" Ø5"
• Prevents insert rotation during machining with flat 0.197”~0.315”
lock structure (5mm~8mm)

• Wide application range including facing, grooving, r 0.197”~r 0.315”


ØD ( r 5mm~r 8mm) Ø40mm Ø125mm
pocketing and plunging
� J13

90º LEAD
• Wide application range from steel to heat-resistant (inch)
alloys E
MRX (RAD-6) End Mill Ø0.75 Ø1.25 Ø2 Ø2.5
Ø0.625 Ø1 Ø1.5

Ø0.625" Ø2.5"

HIGH FEED
Ø16mm Ø63mm F
� J15 (inch)
0.158”~0.315”
(4mm~8mm)
MRX (RAD-6) Modular Ø16 Ø32 Ø50 Ø63 Ø80 Ø100 Ø125

MULTI-FUNCTION
r 0.158”~r 0.315” Ø12
”% ( r 4mm~r 8mm)

G
Ø16mm Ø40mm

� J17

SLOT MILLS
(mm)

MRP-S • For mold cutting Ø16 Ø32 Ø50 Ø63 Ø80 Ø100 Ø125 H
Ø12
• Recommended for various types of machining
(contouring, helical milling, ramping, etc.) 0.158”~0.315”
(4mm~8mm)
• Firm insert seat due to to new ratchet design Ø12mm Ø16mm

RADIUS / BALL-NOSE OTHER APPLICATIONS


r 0.158”~r 0.315”
”% ( r 4mm~r 8mm)
� J22 (mm)
J
MRP Ø16 Ø32 Ø50 Ø63 Ø80 Ø100 Ø125
Ø12

0.158”~0.394”
(4mm~10mm)
r 0.158”~r 0.394” Ø50mm Ø125mm
”%
� J23 ( r 4mm~r 10mm)
(mm)
K
� B
 all-Nose End Mills
Contouring / Profiling Pocketing

TOOL HOLDING
Applications
Lead Angle and Cutting Dia. O
MAX D.O.C. ØD
Shape
SPARE PARTS

MRF • For high quality mold finishing Ø10 Ø25 Ø50 Ø80

• High R-accuracy (insert’s R-accuracy: under P


±0.01mm)
• The bushing ensures insert installation accuracy
Ø8mm Ø25mm
TECHNICAL

� J2 (mm) R
MRFW • Carbide 3
Ø10 Ø25 Ø50 Ø80
”%
• For high quality mold finishing
• High R-accuracy (Insert’s R-accuracy: Under
±0.01mm)
INDEX

• The bushing ensures insert installation accuracy Ø8mm


T
• Anti-vibration, and stable cutting is possible with long Ø12mm
� J2 overhang length without chattering
(mm)

800.823.7284
Visit us online at KyoceraPrecisionTools.com B7
PRODUCT LINEUP

� C
 hamfering
Applications Chamfering Countersinking Back Chamfering V Shape Slotting

Lead Angle and


MAX D.O.C.
Shape
LINEUP / INSERTS

CM / CM-AL • Chamfering angles 3°-75°


B • CM-AL for aluminum cutting 3°~75°

� K5

MCSE • Chamfering angles for 30°, 45°, 60°


• Economical 4-sided insert
• Available for back chamfering
NN_NN
m_m

”%
� K6

� C
 ounterboring
Applications Bolt Counterboring Facing Shouldering
Lead Angle and
MAX D.O.C.
Shape

MEF • Counterboring for hexagon socket bolt (M6~M30)


• Economical S-type insert (4-Edge)

m

� K8 ”%

� T
 -Slotting
Applications T-Slotting Back Side Milling
Lead Angle and
MAX D.O.C.
Shape

METS • T-Slotting

NN_NN
• Recommended for high feed cutting with 2 flute design
• Economical square insert (4 cutting edges)

”%
� K10

� G
 rooving
Applications Internal Grooving Ring Grooving API Ring Grooving
Lead Angle and
MAX D.O.C.
Shape

API • The most economical ØG ØP

and reliable tool to N N

produce API ring grooves 23° TYP 23° TYP


for the oil, gas, and
petrochemical industries
E E

� K2 BX & Fractional
Series Grooves R Series Grooves

MGI • Edge Width 1.0~4.0mm


• Grooving for machining
centers
NN_
NN
”%
� K12

MVG • Cutting dia.Ø30~Ø75mm


• Edge width: 4.0~4.9mm
• O-Ring grooving (G
NN

Series)
m
”%
� K14

800.823.7284
B8 Visit us online at KyoceraPrecisionTools.com
MILLING INSERT IDENTIFICATION SYSTEM

Symbol Shape Tolerance

Symbol (Class)
H Hexagon

GRADES
Corner Height Thickness I.C. Size
O Octagon
ANSI ISO ANSI ISO ANSI ISO
A
P Pentagon
(±inch) (±mm) (±inch) (±mm) (±inch) (±mm)
S Square Symbol Relief Angle
A 0.0010 0.025
I.C. Size
T Triangle 0.0002 0.005 Symbol Inserts with Radius
F 0.0005 0.013 (inch)

LINEUP / INSERTS
C 80˚ Diamond A 3˚ 0.0010 0.025 0 Sharp Corner 4 1/16" Radius
C 0.0010 0.025 5/32 1.2
D 55˚ Diamond 0.0005 0.013 1 1/64" Radius 6 3/32" Radius
E 75° Diamond
B 5˚ H 0.0005 0.013 3/16 1.5
2 1/32" Radius 8 1/8" Radius Symbol Insert
B
E 0.0010 0.025 7/32 1.8
F 50° Diamond C 7˚ 0.0010 0.025 0.0010 0.025 3 3/64" Radius
G 0.0050 0.130 1/4 2
M 86° Diamond
J 0.0002 0.005 Insert with Wiper Flats F
V 35˚ Diamond D 15˚ 5/16 2.5
A Square Insert 45° Chamfer Sharp Edge
K* 0.0005 0.013 0.0010 0.025 3/8 3

45º / 70º LEAD


W Trigon
E 20˚ L* 0.0010 0.025 0.002~0.006 0.05~0.15 D Square Insert 30° Chamfer
7/16 3.5
L
A
Rectangle
85° Parallelogram F 25˚
M* 0.0050 0.130 1/2 4 E Square Insert 15° Chamfer E C
0.003~0.007 0.080~0.180
N* 0.0010 0.025 F Square Insert 3° Chamfer R-honed
B 82° Parallelogram 9/16 4.5
G 30˚ U* 0.005~0.015 0.130~0.380 0.0050 0.130 0.003~0.009 0.08~0.25 5/8 5 K Square Insert 30° Double Chamfer
K 55° Parallelogram
R Blank with grind stock on all surfaces 11/16 5.5 L Square Insert 15° Double Chamfer T
R Round N 0˚
3/4 6 M Square Insert 3° Double Chamfer Chamfered
Shown angle stands for S Blank with grind stock on top and bottom surface only

75º LEAD
acute angle for rhombic P 11˚
Insert's periphery is as fired.
7/8 7 N Truncated Triangle Insert
D
and parallelogram inserts. 1 8 P Flatted Corner Triangle S
O Other Angles * Tolerance difference depends on size and shape of insert Chamfered + R-honed
1-1/4 10 X Triangle Insert 15° Double Chamfer
� I.C. Size
� Shape � Relief Angle � Tolerance � Cutting Point � Edge Preparation
(ANSI)

90º LEAD
E

ANSI
(inch)
S E K N 4 2 A F T N
� � � � � � � � � � �

HIGH FEED
F

ISO
(metric)
S E K N 12 03 A F T N

MULTI-FUNCTION
� � � � � � � � � � �
G
� Edge Length � Manufacturer's
� Hole / Chipbreaker � Thickness � Cutting Edge Angle � Relief Angle � Tool Hand
Symbol (ISO) Option
Symbol Insert ISO ANSI R Right-hand Chipbreaker, etc.
Symbol Cutting Edge Angle Symbol Relief Angle
S

SLOT MILLS
Thickness Thickness
Symbol Symbol L Left-hand
W No Chipbreaker
(mm) (inch) A 45° A 3° H
with Hole 1.59 01 1/16 1 D 60° B 5° N Neutral
1.98 T1 5/64 1.2 E 75° C 7°
T 2.38 02 3/32 1.5 F 85° D 15°
Single-sided Chipbreaker

RADIUS / BALL-NOSE OTHER APPLICATIONS


with Hole T 2.78 T2 - - H 87° E 20°
3.18 03 1/8 2 P 90° F 25°
F 3.97 T3 5/32 2.5 X 65° G 30° J
Double-sided Chipbreaker
without Hole 4.76 04 3/16 3 N 0°
5.56 05 7/32 3.5 P 11°
R 6.35 06 1/4 4 R 10°
N No Chipbreaker
without Hole 7.94 07 5/16 5 S 14°
9.525 09 3/8 6 T 22°
U 23° K
R Single-sided Chipbreaker
without Hole A, N T

TOOL HOLDING
M Single-sided Chipbreaker
with Hole Thickness displayed as the distance between
bottom surface and highest point on cutting edge. O
O
A No Chipbreaker
with Hole
�� Corner-R(r�)
SPARE PARTS

ISO ANSI
P P
Corner-R(r�) Corner-R(r�)
Symbol Symbol
(mm) (inch)
04 0.40 1 1/64
08 0.80 2 1/32
W 12 1.20 3 3/64
TECHNICAL

16 1.60 4 1/16 R
20 2.00 5 5/64
INDEX

800.823.7284
Visit us online at KyoceraPrecisionTools.com B9
MILLING INSERTS

Milling Inserts Usage Classification


P
Free-Cutting Steel
Carbon/Alloy Steel






without Hole � Roughing / 1st Choice
M Stainless Steel �
Gray Cast Iron � �
� Roughing / 2nd Choice K
Nodular Cast Iron �
� Finishing / 1st Choice
N Non-ferrous Metals �
� Finishing / 2nd Choice Heat-Resistant Alloys �
LINEUP / INSERTS

(Hardness Under 45HRC) S


Titanium Alloy � �
B H Hard Materials � �

Carbide
CVD MEGA

PVD*
MN*
Dimensions (in) Angle (°) Cermet Coated COAT
Carbide
Insert Part Number Part Number

Toolholder
CA420M
TN100M

CA6535

PR1535
PR1225
PR1210
(Right-hand Shown) (ANSI) (ISO)

PR830
KW10
A T X Z r� � � �

TN60

TC60

Page
γ T SDCN 42AUTN SDCN 1203AUTN ß
Z
Ξ

SDKN 42AUTN SDKN 1203AUTN 0.500 0.125 ß ß ß


A

0.020 0.047 - 15° 23° 45° -


α 42AUFN 1203AUFN ß
β (Use ISO Part Number) SDKN 1504AUTN 0.625 0.187 ß
γ T
Z
X

SDKR 42AUEN-S SDKR 1203AUEN-S 0.500 0.125 0.020 0.067 - 15° 23° 45° ß ß
A

α
β

-
T
X γ
Z

SDMR 42AUER-H SDMR 1203AUER-H 0.500 0.125 0.039 0.031 - 15° 23° 45° ß
A

γ
T SEEN 42AFTN SEEN 1203AFTN ß
C18
Z
X

SEKN 42AFTN SEKN 1203AFTN 0.125 Þ Þ Þ Þ ß


0.500 C19
42AFFN 1203AFFN 0.020 0.055 - 20° 25° 45° Þ
A

α
SEKN 43AFTN SEKN 1204AFTN Þ
0.187 -
β SEKN 53AFTN SEKN 1504AFTN 0.625 Þ Þ
β
γ
SEEN 42AFTR-W SEEN 1203AFTR-W ß
=

Į
B= 20° 25° 45°
0.500 0.125 - 0.138 0.573 C19
$

1-Edge with Wiper % 7 42AFFR-W 1203AFFR-W ß


00
Uε1

Z T
J
X

SEKN 42EFTR SEKN 1203EFTR 0.500 0.125 0.047 0.055 - 20° 25° 15° ß D8
A

T
J
Z
X

SEKR 42AFEN-S SEKR 1203AFEN-S 0.500 0.125 0.020 0.067 - 20° 25° 45° Þ ß Þ ß
A

E C18
T C19
X J
Z

R 0.039
SEMR 42AFER-H SEMR 1203AFER-H 0.500 0.125 0.039 - 20° 25° 45° ß
A

T
γ
Z

SOKN 13T3AXTN ß ß ß
X

(Use ISO Part Number) 0.531 0.156 0.020 0.043 - 27° 32° 45°
A

α
13T3AXFN ß
β
C22
T
γ
Z
X

(Use ISO Part Number) SOKR 13T3AXEN-J 0.531 0.156 0.020 0.043 - 27° 32° 45° ß ß ß
A

*MN: MEGACOAT NANO


*PVD: PVD Coated Carbide

SEEN-W inserts sold in 5 piece boxes.


U.S. Stock : Þ
B10 Inserts sold in 10 piece boxes. World Express (Shipping - 10 Business Days) : ß
MILLING INSERTS

Milling Inserts Usage Classification


P
Free-Cutting Steel
Carbon/Alloy Steel



GRADES
without Hole � Roughing / 1st Choice
M Stainless Steel �
A
Gray Cast Iron � � �
� Roughing / 2nd Choice K
Nodular Cast Iron � �
� Finishing / 1st Choice
N Non-ferrous Metals �
� Finishing / 2nd Choice Heat-Resistant Alloys �

LINEUP / INSERTS
(Hardness Under 45HRC) S
Titanium Alloy � �
H Hard Materials � B

Carbide
CVD MEGA

PVD*
MN*
Dimensions (in) Angle (°) Cermet Coated COAT
Carbide
Insert Part Number Part Number

Toolholder
CA420M
TN100M

CA6535

PR1535
PR1225
PR1210
(Right-hand Shown) (ANSI) (ISO)

45º / 70º LEAD


PR830
KW10
A T X Z r� � � �

TN60

TC60

Page
C
SPCN 42EDTR SPCN 1203EDTR ß
R0.039
Z T ß Þ D8
SPKN 42EDTR SPKN 1203EDTR 0.079
� 0.039 ß
X

0.500 0.125
42EDTL 1203EDTL R0.039 ß -

75º LEAD
- 11° 15° 15°
A

� 42EDER 1203EDER
0.063
ß
D8 D
42EDFR 1203EDFR ß
� 0.039
SPKN 53EDTR SPKN 1504EDTR ß ß ß
0.625 0.187 0.087 -
53EDFR 1504EDFR ß
Z T
� ß
X

SPEN 42EEER SPEN 1203EEER

90º LEAD
0.500 0.125 0.039 0.055 - 11° 20° 15° -
E
A


42EESR 1203EESR ß

Z T SPCN 42XPTR SPCN 1203XPTR ß

HIGH FEED
R0.039
X


SPKN 42XPTR SPKN 1203XPTR 0.500 0.125 11° ß F
0.079 - 11° 25° -
A

� 42XPFR 1203XPFR ß
0.039
� SPKN 53XETR SPKN 1504XETR 0.625 0.187 20° ß

MULTI-FUNCTION
Z T

G
X

SPCN 63EETR1 SPCN 1904EETR1 0.750 0.187 0.028 0.047 - 11° 20° 15° ß -
A

SLOT MILLS
Z T
X �
H
SPKR 42EDER-S SPKR 1203EDER-S 0.500 0.125 R0.039 0.079 - 11° 15° 15° ß ß
A

RADIUS / BALL-NOSE OTHER APPLICATIONS


D8
Z T
X
� J
SPMR 42EDER-H SPMR 1203EDER-H 0.500 0.125 R0.039 0.079 - 11° 15° 15° ß
A

SPM 422 SPMN 120308 0.031 ß ß ß


423 120312
0.125
0.047 ß ß
K
T 0.500
SPM 432 SPMN 120408 0.031 ß ß
0.187
433 120412 0.047 ß
- - 11° - - -
A

SPG 321 SPGN 090304 0.016 ß

TOOL HOLDING
� 0.375
r� 322 090308 0.031 ß
0.125
SPG 421 SPGN 120304
0.500
0.016 ß O
422 120308 0.031 Þ Þ Þ
Z T
� SNCN 43XNTN SNCN 1204XNTN ß
SPARE PARTS
X

0.500 0.187 0.079 0.079 - - - 25° -


P
A

SNKN 43XNTN SNKN 1204XNTN ß

Z � T
X

SNMF 43XNTN SNMF 1204XNTN ß


TECHNICAL

0.500 0.187 0.079 0.079 - - - 25° -


R
A

r� SNM 432 SNMN 120408 0.031 ß

433 120412 0.500 0.187 - - 0.047 - - - ß Þ -


INDEX

T
A T 436 120424 0.094 ß

*MN: MEGACOAT NANO


*PVD: PVD Coated Carbide

Þ : U.S. Stock
ß : World Express (Shipping - 10 Business Days) Inserts sold in 10 piece boxes. B11
MILLING INSERTS

Milling Inserts Usage Classification


P
Free-Cutting Steel
Carbon/Alloy Steel






without Hole � Roughing / 1st Choice
M Stainless Steel �
Gray Cast Iron � �
� Roughing / 2nd Choice K
Nodular Cast Iron �
� Finishing / 1st Choice
N Non-ferrous Metals �
� Finishing / 2nd Choice Heat-Resistant Alloys �
LINEUP / INSERTS

(Hardness Under 45HRC) S


Titanium Alloy � �
B H Hard Materials � �

Carbide
CVD MEGA

PVD*
MN*
Dimensions (in) Angle (°) Cermet Coated COAT
Carbide
Insert Part Number Part Number

Toolholder
CA420M
TN100M

CA6535

PR1535
PR1225
PR1210
(Right-hand Shown) (ANSI) (ISO)

PR830
KW10
A T X Z r� � � �

TN60

TC60

Page
R0.031 0.039 ß ß
TEKN 32PTTR TEKN 1603PTTR 0.375 0.125 - 20° 22° 30°
γ 0.028 0.055 ß E69
32PTFR 1603PTFR 0.375 0.125 0.028 ß
0.055 - 20° 22° 30°
A

α TEEN 43PTTR TEEN 2204PTTR 0.500 0.187 R0.039 ß


Z

T R0.039 ß ß ß E48
TEKN 43PTTR TEKN 2204PTTR 0.500 0.187 0.055 - 20° 22° 30°
X

β
0.028 ß E49
43PTFR 2204PTFR 0.500 0.187 0.028 0.055 - 20° 22° 30° ß
γ

E48
A

α TEKR 43PTER-S TEKR 2204PTER-S 0.500 0.187 R0.039 0.055 - 20° 22° 30° ß ß ß
Z

E49
X

T
β

γ
TEMR 32PTER-H TEMR 1603PTER-H 0.375 0.125 R0.031 0.047 ß E69
A

α - 20° 22° 30°


Z
X

T E48
β TEMR 43PTER-H TEMR 2204PTER-H 0.500 0.187 R0.039 0.055 ß ß
E49

γ TPK 32PDTR TPKN 1603PDTR ß ß ß


0.375 0.125 0.028 0.047 E49
32PDFR 1603PDFR Þ
A

α - 11° 15° 30°


Z

TPK 43PDTR TPKN 2204PDTR ß Þ ß ß


T 0.500 0.187 0.028 0.063
X

β 43PDFR 2204PDFR ß
γ
E49
A

α TPKR 43PDER-S TPKR 2204PDER-S 0.500 0.187 R0.039 0.055 - 11° 15° 30° ß ß
Z
X

T
β

γ
TPMR 32PDER-H TPMR 1603PDER-H 0.375 0.125 R0.031 0.047 ß
A

α - 11° 15° 30° E49


Z
X

T
β TPMR 43PDER-H TPMR 2204PDER-H 0.500 0.187 R0.039 0.055 ß

TPM 221 TPMN 110304 0.016 ß E49


0.250
222 110308 0.031 ß E69
321 160304 0.125 0.016 ß Þ
322 160308 0.375 0.031 ß Þ ß E49
323 160312 0.047 ß Þ
T
432 220408 0.500 0.187 0.031 ß Þ -
TPG 181505 TPGN 090202 0.008 ß ß
18151 090204 0.219 0.094 - - 0.016 11° - - Þ ß -
A

18152 090208 0.031 ß


rε α
2205 110302 0.008 Þ ß
E49
221 110304 0.250 0.016 Þ ß
E69
222 110308 0.031 Þ ß
0.125
321 160304 0.016 Þ Þ
322 160308 0.375 0.031 Þ Þ Þ Þ E49
323 160312 0.047 Þ Þ ß

Cutting Range Chipbreaker Features


S chipbreaker for general-purpose machining. Low cutting resistance due to 13° chipbreaker rake angle.
Finishing- Recommended for various depths of cut with 3-step chipbreaker design. Ground wiper edge enables
Roughing S good surface finishes.

H chipbreaker for general-purpose machining. Smooth chip evacuation due to the chipbreaker’s smooth
Medium- rake face. 20% less cutting force than flat-top inserts due to a 25° rake angle chipbreaker.
Finishing H

U.S. Stock : Þ
B12 Inserts sold in 10 piece boxes. World Express (Shipping - 10 Business Days) : ß
MILLING INSERTS

Milling Inserts P
Free-Cutting Steel
Carbon/Alloy Steel

GRADES
with Hole Usage Classification Austenitic Stainless Steel � �
A
M Martensitic Stainless Steel � �
� Roughing / 1st Choice
Precipitation Hardened Stainless Steel �
� Roughing / 2nd Choice
Gray Cast Iron �
� Finishing / 1st Choice K
Nodular Cast Iron �

LINEUP / INSERTS
� Finishing / 2nd Choice
N Non-ferrous Metals � �
(Hardness Under 45HRC)
S
Heat-Resistant Alloys � � B
Titanium Alloy �
H Hard Materials �
CVD

Carbide
TN100M Cermet
MEGACOAT MEGA

DLC*
Dimensions (in) Angle (°) Coated NANO COAT

45º / 70º LEAD


Carbide

Toolholder
Insert Part Number C

CA420M

PDL025
CA6535

PR1535

PR1525

PR1510

PR1225

PR1210
W

GW25
(Right-hand Shown) A T Ød Z r� � � �

Page
(X)

r�

75º LEAD
F14 D
Ød
W

F15
LOGU 030310ER-GM 0.244 0.156 0.136 0.469 - 0.039 - - - Þ Þ Þ Þ
F16
A T
F17
General Purpose

90º LEAD
LOMU 100404ER-GM 0.083 0.016 Þ Þ Þ Þ
E
100408ER-GM 0.067 0.031 Þ Þ Þ Þ
100412ER-GM 0.260 0.157 0.134 0.429 0.051 0.047 - - - ß Þ Þ Þ

HIGH FEED
100416ER-GM 0.039 0.063 Þ Þ Þ Þ
F
100420ER-GM 0.039 0.079 ß Þ Þ Þ
LOMU 150504ER-GM 0.087 0.016 Þ Þ Þ ß

MULTI-FUNCTION
150508ER-GM 0.071 0.031 Þ Þ Þ Þ
General Purpose
150510ER-GM 0.063 0.039 Þ G
r�

0.362 0.220 0.189 0.618 - - -


150512ER-GM 0.055 0.047 ß Þ Þ Þ E4
W

E5
150516ER-GM 0.039 0.063 Þ Þ Þ Þ
E6
Ød

SLOT MILLS
Z 150520ER-GM 0.024 0.079 ß Þ Þ Þ E7
A T E8 H
E29
LOMU 100408ER-SM 0.260 0.157 0.134 0.429 0.067 0.031 ß Þ Þ Þ

- - -

RADIUS / BALL-NOSE OTHER APPLICATIONS


LOMU 150508ER-SM 0.362 0.220 0.189 0.618 0.071 0.031 ß Þ Þ Þ
Low Cutting Force J

LOMU 100408ER-GH 0.260 0.157 0.134 0.429 0.067 0.031 ß Þ Þ Þ

- - -
K
Tough Edge LOMU 150508ER-GH 0.362 0.220 0.189 0.618 0.071 0.031 ß Þ Þ Þ
(Heavy Milling)

TOOL HOLDING
r�

LOGT 100408FR-AM 0.268 0.157 0.142 0.437 0.110 0.031 Þ Þ E4


E5
O
W

- - - E6
Ød

Z E7
A T
Aluminum / 150508FR-AM 0.350 0.220 0.193 0.626 0.110 0.031 Þ Þ E8
SPARE PARTS

Non-Ferous Metals
(2-Edge)
P

Ød
W

LPGT 010210ER-GM 0.165 0.086 0.083 0.247 - 0.039 - - - Þ Þ Þ F22


TECHNICAL

T
A
R
General Purpose

*DLC: DLC Coated Carbide


INDEX

Þ : U.S. Stock
ß : World Express (Shipping - 10 Business Days) Inserts sold in 10 piece boxes. B13
MILLING INSERTS

Milling Inserts P
Free-Cutting Steel
Carbon/Alloy Steel

with Hole Usage Classification Austenitic Stainless Steel


M Martensitic Stainless Steel
� Roughing / 1st Choice
Precipitation Hardened Stainless Steel
� Roughing / 2nd Choice
Gray Cast Iron � � � � �
� Finishing / 1st Choice K
Nodular Cast Iron � � � � �
LINEUP / INSERTS

� Finishing / 2nd Choice


N Non-ferrous Metals
B (Hardness Under 45HRC)
S
Heat-Resistant Alloys
Titanium Alloy
H Hard Materials
CVD

TN100M Cermet
MEGACOAT MEGA

SNC*

SNC*
CVD
Dimensions (in) Angle (°) Coated NANO COAT
Carbide

Toolholder
Insert Part Number

CA420M
CA6535

PR1535

PR1525

PR1510

PR1225

PR1210

CS7050
KS6050
W
(Right-hand Shown) A T Ød Z r� � � �

Page
(X)

PNEA 1106XNTN-T01020 0.667 0.256 - 0.059 0.059 - - - - Þ Þ


A
Z

X T
High Speed
A

PNEG 1106XNTR-T00515 0.672 0.250 - - - - - - - Þ Þ

High Speed T
(with Chipbreaker)
A

PNEG 1106XNEN-GL 0.676 0.250 - 0.102 0.102 Þ Þ Þ


Z

X T
Surface Finish
Oriented
C10
C11
A

PNMG 1106XNEN-GM Þ Þ Þ
Z

X T
General Purpose

0.678 0.250 - 0.079 0.079 - - - -


A

PNMG 1106XNEN-GH Þ ß Þ
Z

X T
Tough Edge
A

PNEG 1106XNER-W 0.709 0.250 - 0.079 0.394 Þ Þ Þ


X

Wiper Insert Z T
(2-edge)

*SNC: Silicon Nitride Ceramic


*CVD SNC: CVD Coated Silicon Nitride Ceramic

PNEG-W inserts sold in 5 piece boxes.


U.S. Stock : Þ
B14 Inserts sold in 10 piece boxes. World Express (Shipping - 10 Business Days) : ß
MILLING INSERTS

Milling Inserts P
Free-Cutting Steel
Carbon/Alloy Steel





GRADES
with Hole Usage Classification Austenitic Stainless Steel � � �
A
M Martensitic Stainless Steel � �
� Roughing / 1st Choice
Precipitation Hardened Stainless Steel �
� Roughing / 2nd Choice
Gray Cast Iron � �
� Finishing / 1st Choice K
Nodular Cast Iron � �

LINEUP / INSERTS
� Finishing / 2nd Choice
N Non-ferrous Metals
(Hardness Under 45HRC)
S
Heat-Resistant Alloys � � � B
Titanium Alloy � �
H Hard Materials �
CVD

TN100M Cermet
MEGACOAT MEGA

SNC*

SNC*
CVD
Dimensions (in) Angle (°) Coated NANO COAT

45º / 70º LEAD


Carbide

Toolholder
Insert Part Number C

CA420M
CA6535

PR1535

PR1525

PR1510

PR1225

PR1210

CS7050
KS6050
W
(Right-hand Shown) A T Ød Z r� � � �

Page
(X)

75º LEAD
D
”E

PNEU 1205ANER-GL ß Þ Þ Þ Þ Þ
"

0.689 0.219 0.244 0.106 0.106 - - - -


;

9 5
Ground Edge High
Precision (Finishing)

90º LEAD
E
Ød
A

Z
PNMU 1205ANER-GM ß Þ Þ Þ Þ Þ
X T

HIGH FEED
General Purpose
0.704 0.219 0.244 0.079 0.079 - - - - F

C2
Ød
A

MULTI-FUNCTION
Z
PNMU 1205ANER-SM ß Þ Þ Þ Þ Þ C3
C4
X T
G
Low Cutting Force

SLOT MILLS
Ød
A

Z
PNMU 1205ANER-GH 0.708 0.243 0.244 0.079 0.079 - - - - ß ß Þ Þ Þ Þ H
X T
Tough Edge
(Heavy Milling)

RADIUS / BALL-NOSE OTHER APPLICATIONS


00
r�6
J
PNEU 1205ANER-W 0.703 0.219 0.244 0.091 0.319 - - - - Þ ß ß Þ Þ
Ød
A
Z

Wiper Insert X T
(2-edge)

K
Ød
A

PNEU 1205ANEL-GL 0.689 0.219 0.244 0.106 0.106 - - - - ß ß ß Þ


Z

TOOL HOLDING
T
Ground Edge High X
Precision (Finishing) O
C3 SPARE PARTS
Ød
A

PNMU 1205ANEL-GM 0.704 0.219 0.244 0.079 0.079 - - - - ß ß ß ß


Z
T
P
X
General Purpose

*SNC: Silicon Nitride Ceramic


*CVD SNC: CVD Coated Silicon Nitride Ceramic
TECHNICAL

R
INDEX

PNEU-W inserts sold in 5 piece boxes.


Þ : U.S. Stock
ß : World Express (Shipping - 10 Business Days) Inserts sold in 10 piece boxes. B15
MILLING INSERTS

Milling Inserts P
Free-Cutting Steel
Carbon/Alloy Steel


with Hole Usage Classification Austenitic Stainless Steel � �
M Martensitic Stainless Steel � �
� Roughing / 1st Choice
Precipitation Hardened Stainless Steel �
� Roughing / 2nd Choice
Gray Cast Iron �
� Finishing / 1st Choice K
Nodular Cast Iron �
LINEUP / INSERTS

� Finishing / 2nd Choice


N Non-ferrous Metals
B (Hardness Under 45HRC)
S
Heat-Resistant Alloys � �
Titanium Alloy �
H Hard Materials �
CVD

TN100M Cermet
MEGACOAT MEGA

SNC*

SNC*
CVD
Dimensions (in) Angle (°) Coated NANO COAT
Carbide

Toolholder
Insert Part Number

CA420M
CA6535

PR1535

PR1525

PR1510

PR1225

PR1210

CS7050
KS6050
W
(Right-hand Shown) A T Ød Z r� � � �

Page
(X)

RDGT 0803M0ER-GM 0.315 0.125 0.118 0.157 15° ß Þ Þ ß J15~J17


T
r

RPGT 10T3M0ER-GM 0.394 0.156 0.138 0.197 ß Þ Þ ß


- - - - J13
Ød
ØA

1204M0ER-GM 0.472 0.187 0.181 0.236 11° Þ Þ Þ ß ~


J17
General Purpose α
(G-Class) 1605M0ER-GM 0.630 0.219 0.228 0.315 Þ Þ ß ß

RDMT 0803M0ER-GM 0.315 0.125 0.118 0.157 15° Þ Þ Þ ß J15~J17


T
r

RPMT 10T3M0ER-GM 0.394 0.156 0.138 0.197 Þ Þ Þ ß


- - - - J13
Ød
ØA

1204M0ER-GM 0.472 0.187 0.181 0.236 11° Þ Þ Þ Þ ~


J17
General Purpose �
(M-Class) 1605M0ER-GM 0.630 0.219 0.228 0.315 ß Þ Þ Þ

RDGT 0803M0ER-SM 0.315 0.125 0.118 0.157 15° Þ Þ Þ J15~J17


T
r

RPGT 10T3M0ER-SM 0.394 0.156 0.138 0.197 ß Þ ß


- - - - J13
Ød
ØA

1204M0ER-SM 0.472 0.187 0.181 0.236 11° Þ Þ ß ~


J17
For Stainless Steel / �
Low Cutting Force 1605M0ER-SM 0.630 0.219 0.228 0.315 Þ Þ ß

RDMT 0803M0EN-GH 0.315 0.125 0.118 0.157 15° ß ß Þ ß J15~J17


T
r

RPMT 10T3M0EN-GH 0.394 0.156 0.138 0.197 ß ß Þ ß


- - - - J13
Ød
ØA

1204M0EN-GH 0.472 0.187 0.181 0.236 11° ß ß Þ ß ~


J17
Tough Edge �
(Heavy Milling) 1605M0EN-GH 0.630 0.219 0.228 0.315 ß ß Þ ß

T
RPMW 1204M0TN 0.472 0.187 0.181 0.236 Þ Þ
J13
- - 11º - - ~
ØA

Ød

J17

Flat Top � 1605M0TN 0.630 0.219 0.228 0.315 Þ Þ


(Heavy Milling)

ROMU 1204M0ER-GM 0.472 0.187 0.181 0.465 0.236 Þ Þ Þ Þ

1605M0ER-GM 0.630 0.216 0.244 0.622 0.315 ß Þ Þ ß


General Purpose

ØA
r

ROMU 1204M0ER-SM 0.472 0.187 0.181 0.465 0.236 ß Þ Þ


J6
W

- - - - ~
J9
Ød

T 1605M0ER-SM 0.630 0.216 0.244 0.622 0.315 ß ß ß


Low Cutting Force

ROMU 1204M0ER-GH 0.472 0.187 0.181 0.465 0.236 ß ß Þ ß

Tough Edge 1605M0ER-GH 0.630 0.216 0.244 0.622 0.315 ß ß Þ ß


(Heavy Milling)

*SNC: Silicon Nitride Ceramic


*CVD SNC: CVD Coated Silicon Nitride Ceramic

U.S. Stock : Þ
B16 Inserts sold in 10 piece boxes. World Express (Shipping - 10 Business Days) : ß
MILLING INSERTS

Milling Inserts P
Free-Cutting Steel
Carbon/Alloy Steel

GRADES
with Hole Usage Classification Austenitic Stainless Steel � �
A
M Martensitic Stainless Steel � �
� Roughing / 1st Choice
Precipitation Hardened Stainless Steel �
� Roughing / 2nd Choice
Gray Cast Iron �
� Finishing / 1st Choice K
Nodular Cast Iron �

LINEUP / INSERTS
� Finishing / 2nd Choice
N Non-ferrous Metals � �
(Hardness Under 45HRC)
S
Heat-Resistant Alloys � � B
Titanium Alloy �
H Hard Materials �
An- CVD

Carbide
TN100M Cermet
MEGACOAT MEGA

SNC*

SNC*
DLC*
CVD
Dimensions (in) gle Coated NANO COAT

45º / 70º LEAD


(°) Carbide

Toolholder
Insert Part Number C

CA420M

PDL025
CA6535

PR1535

PR1525

PR1510

PR1225

PR1210

CS7050
KS6050
W

GW25
(Right-hand Shown) A T Ød Z r� �

Page
(X)

ØA T
SOMT 100420ER-GM 0.406 0.180 0.181 Þ Þ Þ Þ

75º LEAD

- - 0.079 16° D
Ød

r�
140520ER-GM 0.557 0.219 0.228 Þ Þ Þ Þ
General Purpose

ØA
F4

90º LEAD

SOMT 100420ER-LD 0.411 0.180 0.181 - 0.035 0.079 Þ Þ Þ Þ F5 E
F7
16°
Ød

F8
Z r� 140520ER-LD 0.581 0.219 0.228 0.063 Þ Þ Þ Þ F9
Large D.O.C. T F10

HIGH FEED
ØA
F

SOMT 100420ER-FL 0.411 0.180 0.181 - 0.055 0.079 Þ Þ Þ Þ

16°
Ød

MULTI-FUNCTION
Z
140514ER-FL 0.574 0.219 0.228 0.122 0.055 ß Þ Þ Þ
r�

Wiper Edge T

WNEU 080608EN-GL 0.059 0.031 ß Þ Þ Þ

SLOT MILLS
Surface Finish
Oriented
H
(Ground Tolerance) 0.552 0.262 0.244 -

RADIUS / BALL-NOSE OTHER APPLICATIONS


WNMU 080604EN-GM 0.067 0.016 ß Þ Þ Þ

J
080608EN-GM 0.051 0.031 ß Þ Þ Þ
General Purpose
Ød
Z

A

E42 K
WNMU 080608EN-SM - ß Þ Þ Þ E43
E45
Low Cutting Force

TOOL HOLDING
0.051 0.031

O
WNMU 080608EN-GH ß ß Þ Þ
0.552 0.262 0.244 -
SPARE PARTS

Tough Edge
(Heavy Milling)
P

WNGT 080608FN-AM Þ Þ
Ød
A

0.059 0.031
Z

TECHNICAL

R
r

Aluminum / T
Non-Ferous Metals
(3-Edge)

*DLC: DLC Coated Carbide


*SNC: Silicon Nitride Ceramic
*CVD SNC: CVD Coated Silicon Nitride Ceramic
INDEX

Þ : U.S. Stock
ß : World Express (Shipping - 10 Business Days) Inserts sold in 10 piece boxes. B17
MILLING INSERTS

Milling Inserts P
Free-Cutting Steel
Carbon/Alloy Steel








with Hole Usage Classification Austenitic Stainless Steel � � � �
M Martensitic Stainless Steel � �
� Roughing / 1st Choice
Precipitation Hardened Stainless Steel �
� Roughing / 2nd Choice
Gray Cast Iron �
� Finishing / 1st Choice K
Nodular Cast Iron �
LINEUP / INSERTS

� Finishing / 2nd Choice


N Non-ferrous Metals � �
B (Hardness Under 45HRC)
S
Heat-Resistant Alloys � � � �
Titanium Alloy � � �
H Hard Materials � �

Carbide
TN100M Cermet

CVD*

DLC*
PVD*
MN*
Dimensions (in) Angle (°) MEGACOAT

Toolholder
Insert Part Number

PDL025
CA6535

PR1535

PR1225

PR1230

PR1210
W r�

PR830

GW25
(Right-hand Shown) A T Ød � � �

Page
(X) (Z)


APKT 1003PDER-V 0.016 Þ Þ ß ß
0.265 0.125 0.110 0.413
r T 100308PDER-V 0.031 Þ Þ
11° 15° - E74
APKT 1604PDER-V 0.031 Þ Þ Þ ß
Ød
W
A

0.375 0.187 0.177 0.669



160416PDER-V 0.063 ß
r�
APMT 250608ER-NB3 0.031 Þ Þ Þ
E59
250616ER-NB3 0.063 Þ Þ Þ E60
Ød
W


0.625 0.250 0.256 0.984 15° 11° - E61
(5°)
A T 250640ER-NB3 0.157 Þ ß ß

3-Notch � APMT 250616EL-NB3 0.063 ß ß -


r�
APMT 250608ER-NB4 0.031 Þ Þ Þ
E59
250616ER-NB4 0.063 Þ Þ Þ E60
Ød
W


0.625 0.250 0.256 0.984 15° 11° - E61
(5°)
A T 250640ER-NB4 0.157 Þ ß ß

4-Notch � APMT 250616EL-NB4 0.063 ß Þ -


r� r�
Ød

Ød
W

(5°) � APMT 250616ER-NB3P


(5°) 0.625
� 0.250 0.256 0.984 0.063 15° 11° - ß Þ ß
A T A T

3-Notch / � E59

Low Cutting Force
r� r�
E60
E61
Ød

Ød
W

(5°) � (5°) � APMT 250616ER-NB4P 0.625 0.250 0.256 0.984 0.063 15° 11° - ß Þ ß
A T A T


4-Notch /

Low Cutting Force

BDMT 070302ER-JS 0.008 ß ß Þ Þ


8

”E

ñ
070304ER-JS 0.181 0.102 0.091 0.264 0.016 16° 15° - ß ß Þ Þ
"
5

070308ER-JS 0.031 ß ß Þ Þ
ò E24

E25
BDMT 070302ER-JT 0.008 ß ß Þ ß ß
8

”E

ñ
070304ER-JT 0.181 0.102 0.091 0.264 0.016 16° 15° - ß ß Þ Þ Þ
"
5

070308ER-JT 0.031 ß Þ Þ Þ Þ
ò

BDGT 11T302FR-JA 0.008 ß ß


11T304FR-JA 0.264 0.150 0.110 0.433 0.016 18° 13° - Þ Þ E12


11T308FR-JA 0.031 Þ Þ E13
Ød
W

E14
(10°) ñ BDGT 170404FR-JA 0.016 Þ Þ
A T E15
170408FR-JA 0.031 Þ Þ E16
0.378 0.193 0.173 0.669 18° 13° -
170420FR-JA 0.079 Þ Þ E17
Non-ferrous Metals ò
170431FR-JA 0.122 Þ Þ
BDMT 110302ER-JS 0.008 ß ß Þ ß E12
r�

110304ER-JS 0.248 0.118 0.110 0.433 0.016 18° 15° - ß ß Þ ß E13


110308ER-JS 0.031 ß ß Þ Þ E14
Ød
W

BDMT 11T302ER-JS 0.008 ß ß Þ ß E12


(10°) �
11T304ER-JS 0.264 0.150 0.110 0.433 0.016 18° 13° - Þ Þ Þ Þ E13
A T
E14
11T308ER-JS 0.031 Þ Þ Þ Þ
E15
Staniless Steel / BDMT 170404ER-JS 0.016 ß ß Þ Þ E16
Low Cutting Force � 0.378 0.193 0.173 0.669 18° 13° -
170408ER-JS 0.031 Þ Þ Þ Þ E17
*CVD: CVD Coated Carbide *PVD: PVD Coated Carbide
*MN: MEGACOAT NANO *DLC: DLC Coated Carbide
U.S. Stock : Þ
B18 Inserts sold in 10 piece boxes. World Express (Shipping - 10 Business Days) : ß
MILLING INSERTS

Milling Inserts P
Free-Cutting Steel
Carbon/Alloy Steel







GRADES
with Hole Usage Classification Austenitic Stainless Steel � � � �
A
M Martensitic Stainless Steel � �
� Roughing / 1st Choice
Precipitation Hardened Stainless Steel �
� Roughing / 2nd Choice
Gray Cast Iron �
� Finishing / 1st Choice K
Nodular Cast Iron �

LINEUP / INSERTS
� Finishing / 2nd Choice
N Non-ferrous Metals
(Hardness Under 45HRC)
S
Heat-Resistant Alloys � � � � B
Titanium Alloy � �
H Hard Materials � �

Carbide
TN100M Cermet

CVD*

PVD*
MN*
Dimensions (in) Angle (°) MEGACOAT

45º / 70º LEAD


Toolholder
Insert Part Number C

CA6535

PR1535

PR1225

PR1230

PR1210
W r�

PR830

GW25
(Right-hand Shown) A T Ød � � �

Page
(X) (Z)

BDMT 110302ER-JT 0.008 ß ß Þ ß ß E12


110304ER-JT 0.248 0.118 0.110 0.433 0.016 18° 15° - ß ß Þ ß ß E13

75º LEAD
110308ER-JT 0.031 ß ß Þ ß Þ E14
D
BDMT 11T302ER-JT 0.008 ß ß Þ ß Þ
11T304ER-JT 0.016 Þ Þ Þ Þ Þ Þ
11T308ER-JT 0.031 ß Þ Þ Þ Þ Þ
r�

11T312ER-JT 0.047 ß ß Þ Þ ß

90º LEAD
0.264 0.150 0.110 0.433 18° 13° -
11T316ER-JT 0.063 Þ Þ Þ Þ Þ E
Ød

11T320ER-JT ß ß Þ ß ß
W

0.079
(10°) E12
� 11T324ER-JT 0.094 ß ß Þ ß ß E13
A T
11T331ER-JT 0.122 ß Þ Þ ß Þ E14

HIGH FEED
BDMT 170404ER-JT 0.016 Þ Þ Þ Þ Þ E15
170408ER-JT 0.031 Þ Þ Þ Þ Þ Þ E16 F
� E17
170412ER-JT 0.047 ß ß Þ ß Þ
170416ER-JT 0.063 Þ Þ Þ Þ Þ
0.378 0.193 0.173 0.669 18° 13° -
170420ER-JT ß ß Þ Þ Þ

MULTI-FUNCTION
0.079
170424ER-JT 0.094 ß ß Þ ß ß
170431ER-JT 0.122 Þ Þ Þ ß Þ G
170440ER-JT 0.157 ß ß Þ ß Þ

SLOT MILLS
Ød
W

(10°)
BDMT 11T308ER-N2 0.264 0.150 0.110 0.433 0.031 18° 13° - Þ Þ Þ Þ Þ
A T
ñ
H
2-Notch ò

RADIUS / BALL-NOSE OTHER APPLICATIONS


Ød

J
W

(10°)
ñ BDMT 11T308ER-N3 0.264 0.150 0.110 0.433 0.031 18° 13° - Þ Þ Þ Þ Þ
A T

E32
3-Notch ò
E33
E34

E35
K
Ød
W

(10°)
T ñ BDMT 170408ER-N3 0.378 0.193 0.173 0.669 0.031 18° 13° - Þ Þ Þ Þ Þ
A

3-Notch ò

TOOL HOLDING

O
Ød
W

(10°)
T ñ BDMT 170408ER-N4 0.378 0.193 0.173 0.669 0.031 18° 13° - Þ Þ Þ Þ Þ
A

4-Notch ò
SPARE PARTS

GOMT 08T208ER-D 0.205 0.109 0.091 0.343 Þ ß Þ



P
r� T 100308ER-D 0.258 0.130 0.110 0.421 Þ Þ Þ
0.031 13° 17° -
13T308ER-D 0.329 0.152 0.134 0.520 Þ Þ Þ
Ød
A


W 160408ER-D 0.395 0.187 0.173 0.657 Þ Þ Þ
TECHNICAL

G2
� JOMT 08T208ER-D 0.202 0.109 0.091 0.335 Þ ß Þ R
r� T
100308ER-D 0.252 0.125 0.110 0.402 Þ Þ Þ
0.031 17° 13° -
13T308ER-D 0.318 0.146 0.134 0.520 Þ Þ Þ
Ød
W

10° �
A 160408ER-D 0.383 0.177 0.173 0.657 Þ Þ Þ
INDEX

*CVD: CVD Coated Carbide *PVD: PVD Coated Carbide


T
*MN: MEGACOAT NANO

Þ : U.S. Stock
ß : World Express (Shipping - 10 Business Days) Inserts sold in 10 piece boxes. B19
MILLING INSERTS

Milling Inserts Usage Classification


P
Free-Cutting Steel
Carbon/Alloy Steel






with Hole � Roughing / 1st Choice
M Stainless Steel �
Gray Cast Iron � �
� Roughing / 2nd Choice K
Nodular Cast Iron �
� Finishing / 1st Choice
N Non-ferrous Metals �
� Finishing / 2nd Choice Heat-Resistant Alloys �
LINEUP / INSERTS

(Hardness Under 45HRC) S


Titanium Alloy � �
B H Hard Materials � �

Carbide
CVD*

PVD*
MN*
Dimensions (in) Angle (°) Cermet MEGACOAT
Part Number Part Number

Toolholder
Insert

TN100M

CA6535
PR1535
PR1225
PR1230
PR1210
(ANSI) (ISO) W r�

PR830
KW10
(Right-hand Shown) A T Ød � � �

TC60

Page
(X) (Z)

NDCT 831R-B NDCT 090204R-B Þ Þ E75


831TR 090204TR 0.016 ß E65
T
0.250 0.094 0.110 0.374 15° - -
r� 831FR 090204FR ß E75
832R-B 090208R-B 0.031 Þ Þ E75
NDCT 032TR NDCT 120208TR ß E65
Ød
A
W

0.313 0.094 0.134 0.500 0.031 15° - -



032FR 120208FR ß E75

NDCT 322FR-B NDCT 150308FR-B Þ E75
0.375 0.125 0.177 0.591 0.031 15° - - E66
322FR 150308FR ß E75
r�

E66
Ød
A
W

NDCT 322TRX NDCT 150308TRX 0.375 0.125 0.173 0.591 0.031 15° - - ß
4° �
E67
T
30°

NDCW 032TR NDCW 120208TR 0.313 0.094 0.134 0.500 0.031 15° - - ß Þ E75
r� T NDCW 3205TR NDCW 150302TR 0.008 ß
321TR 150304TR 0.016 Þ Þ
322TR 150308TR 0.031 Þ Þ
Ød

0.375 0.125 0.177 0.591 15° - - E66


A
W

325TR 150320TR 0.079 ß


4° �
3275TR 150330TR 0.118 ß
3210TR 150340TR 0.157 ß
r�

NDCW 322TRX NDCW 150308TRX ß


E66
Ød
A
W

0.375 0.125 0.173 0.591 0.031 15° - - E67


4° � E75
T 322FRX 150308FRX ß
30°

r�
NDMM 831ER-SP NDMM 090204ER-SP 0.250 0.094 0.110 0.374 0.016 Þ Þ
T E65
NDMM 031ER-SP NDMM 120204ER-SP 0.016 ß
0.313 0.094 0.134 0.500 E75
032ER-SP 120208ER-SP 0.031 ß
15° - -
Ød
A
W

NDMM 321ER-SP NDMM 150304ER-SP 0.016 ß E66


4° � 0.375 0.125 0.173 0.591 E67
322ER-SP 150308ER-SP 0.031 ß E75
r� T

(Use ISO Part Number) NDMM 12T308ER-T 0.298 0.156 0.134 0.500 0.031 15° - - ß ß Þ
Ød
W
A

4° �

r� T

(Use ISO Part Number) NDMM 12T308ER-N2 0.307 0.156 0.134 0.500 0.031 15° - - ß ß -
Ød
A
W

4° �
2-Notch

r�
T

(Use ISO Part Number) NDMM 12T308ER-N3 0.307 0.156 0.134 0.500 0.031 15° - - ß ß
Ød
W
A

4° �
3-Notch
r� T NDMT 080208ER-D 0.200 0.094 0.087 0.335 ß ß ß ß
0.031 15° - -
10T208ER-D 0.247 0.109 0.110 0.402 ß ß ß Þ
(Use ISO Part Number)
Ød
W

ß ß ß Þ
A

NEMT 120308ER-D 0.302 0.125 0.134 0.500


2° � 0.031 20° - -
16T308ER-D 0.364 0.156 0.173 0.638 ß ß Þ Þ
r� NDMT 080208ER-DH 0.200 0.094 0.087 0.335 ß ß ß G6
T
0.031 15° - -
10T208ER-DH 0.247 0.109 0.110 0.402 ß ß ß ß
(Use ISO Part Number)
Ød
W
A

NEMT 120308ER-DH 0.302 0.125 0.134 0.500 ß ß ß ß


2° � 0.031 20° - -
Tough Edge 16T308ER-DH 0.364 0.156 0.173 0.638 ß ß ß ß
*CVD: CVD Coated Carbide *PVD: PVD Coated Carbide
*MN: MEGACOAT NANO

U.S. Stock : Þ
B20 Inserts sold in 10 piece boxes. World Express (Shipping - 10 Business Days) : ß
MILLING INSERTS

Milling Inserts Usage Classification


P
Free-Cutting Steel
Carbon/Alloy Steel







GRADES
with Hole � Roughing / 1st Choice
M Stainless Steel � �
A
Gray Cast Iron � �
� Roughing / 2nd Choice K
Nodular Cast Iron �
� Finishing / 1st Choice
N Non-ferrous Metals �
� Finishing / 2nd Choice Heat-Resistant Alloys � �

LINEUP / INSERTS
(Hardness Under 45HRC) S
Titanium Alloy � �
H Hard Materials � � � B
PVD

Carbide
TN100M Cermet

CVD*

MN*
Dimensions (in) Angle (°) MEGACOAT Coated
Carbide

Toolholder
Insert Part Number

CA6535

PR1535

PR1225

PR1230

PR1210

45º / 70º LEAD


W r�

PR830

PR915

KW10
(Right-hand Shown) A T Ød � � �

Page
(X) (Z)
C
ó 5
;

Z=
OFMR 070405EN-SH 0.708 0.194 - -
0.047
Þ ß ß
"
;

75º LEAD
ò
ñ
D
26° 26° 45° C16

Z=

90º LEAD
OFMR 070408EN-GT 0.703 0.202 - - Þ ß ß
0.043 E


T X= Z=
OFMT 050405EN-GT 0.526 0.190 0.181 Þ ß ß

HIGH FEED
Ød

0.020 0.055
F
Z

26° 26° 45°


X �
X= Z=
070408EN-GT 0.703 0.202 0.232
0.031 0.047
Þ Þ ß

MULTI-FUNCTION
C14
T
Z=
G

OFMT 050405ER-SH 0.530 0.187 0.173
0.067
22° ß Þ Þ
Ød
Z

X=
A

26° 45°
� 0.020
X

070405EN-SH 0.708 0.192 0.228 - 26° Þ Þ Þ


SLOT MILLS
T RDFG 08FR 0.260 0.083 0.122 0.315 0.157 ß H
10FR 0.315 0.106 0.142 0.394 0.197 15° - - ß
Ød

12FR 0.370 0.126 0.161 0.472 0.236 ß


J2
16FR 0.445 0.165 0.201 0.630 0.315 ß
A

RADIUS / BALL-NOSE OTHER APPLICATIONS


� 20FR 0.555 0.205 0.240 0.787 0.394 10° - - ß
0
R±0.0004”
W-0.0016” 25FR 0.610 0.244 0.240 0.984 0.492 ß J
5 RDHX 0702M0T 0.276 0.094 0.110 ß
”E

1003M0T 0.394 0.125 - - 15° - - ß -


"

0.150
ñ 12T3M0T 0.472 0.156 ß K

TOOL HOLDING
RDMT 08T2M0-H 0.315 0.109 0.134 - - 15° - - ß ß ß
O
Ød
A


Tough Edge

T
SPARE PARTS

RPMT 10T3M0 0.394 0.156 0.134 ß ß J22

- - 11° - -
J23
P
Ød
A

1204M0 0.472 0.187 0.173 Þ ß ß


Low Cutting Force �
TECHNICAL

T RPMT 1204M0-H 0.472 0.187 0.173 ß ß ß ß


R
1606M0-H 0.630 0.250 0.217 - - 11° - - ß ß ß ß
Ød
A

� 2006M0-H 0.787 0.250 0.256 ß ß ß J23


Tough Edge
INDEX

*CVD: CVD Coated Carbide


*MN: MEGACOAT NANO
T

RDFG inserts sold in 2 piece boxes.


Þ : U.S. Stock
ß : World Express (Shipping - 10 Business Days) Inserts sold in 10 piece boxes. B21
MILLING INSERTS

Milling Inserts Usage Classification


P
Free-Cutting Steel
Carbon/Alloy Steel


� �
� �


with Hole � Roughing / 1st Choice
M Stainless Steel � �
Gray Cast Iron � �
� Roughing / 2nd Choice K
Nodular Cast Iron �
� Finishing / 1st Choice
N Non-ferrous Metals �
� Finishing / 2nd Choice Heat-Resistant Alloys � �
LINEUP / INSERTS

(Hardness Under 45HRC) S


Titanium Alloy � �
B H Hard Materials � �

Carbide
TN100M Cermet
CVD*

PVD*
MN*
Dimensions (in) Angle (°) MEGACOAT
Part Number Part Number

Toolholder
Insert

CA6535
PR1535
PR1225
PR1230
PR1210
(ANSI) (ISO) W r�

PR830
KW10
(Right-hand Shown) A T Ød � � �

Page
(X) (Z)

SDKW 09T204TN ß ß
T (Use ISO Part Number) 0.375 0.109 0.134 - 0.016 15° - -
09T204FN ß
SEKW 421TN SEKW 120304TN ß ß
0.016 K6
Ød

421FN 120304FN ß
A

0.500 0.125 0.217 - 20° - -


r� 422TN 120308TN ß ß
0.031

422FN 120308FN ß

ó
5 SDKW 1204AESN ß
;

X= Z=
9

(Use ISO Part Number) R0.039 0.059 15° 20° -


”E

1204AETN 0.500 0.187 0.217 45° ß


"

ñ
X= Z=
ò SEKW 43AFTN SEKW 1204AFTN R0.020 0.067 20° 25° ß ß ß -

5
ó
;
9

X= Z=
”E

(Use ISO Part Number) SDMT 1204AESR-H 0.500 0.187 0.217 R0.039 0.031 15° 20° 45° ß -
"

T
SDMT 31.81C SDMT 09T204C 0.375 0.109 0.134 - 0.016 15° - - ß Þ ß

K6
Ød
A

r�
SEMT 421C SEMT 120304C 0.500 0.125 0.217 - 0.016 20° - - Þ ß
Low Cutting Force

T SDMT 221E-K SDMT 060304E-K 0.250 0.110 0.016 ß ß ß


0.125
(Use ISO Part Number) SDMT 080308E-K 0.315 0.134 - 15° - - ß ß ß K10
Ød
A

0.031
r� SDMT 432E-K SDMT 120408E-K ß ß ß

0.500 0.187 0.173

ó 5
;
9

”E

X= Z=
"

SEKT 43AFEN-S SEKT 1204AFEN-S 0.067 20° 25° 45° ß Þ


ñ 0.500 0.187 0.217 0.020

T
SEMM 09T308PESR 0.375 0.156 0.134 ß Þ E51

(Use ISO Part Number) - 0.031 20° - -


Ød
A

� E50
r� 150408PESR 0.625 0.187 0.217 ß Þ Þ ß ß
E51

T

Z
X

X= Z=
Ød

SOMT 0903AXEN-J 0.043 27° 32° 45° ß ß


(Use ISO Part Number) 0.375 0.125 0.134 0.020
A

C23
T

SOMW 0903AXTN ß
Z
X

X= Z=
Ød

(Use ISO Part Number) 0.375 0.125 0.134 0.020 0.043 27° 32° 45°
A

0903AXFN Þ

*CVD: CVD Coated Carbide *PVD: PVD Coated Carbide


*MN: MEGACOAT NANO

U.S. Stock : Þ
B22 Inserts sold in 10 piece boxes. World Express (Shipping - 10 Business Days) : ß
MILLING INSERTS

Milling Inserts Usage Classification


P
Free-Cutting Steel
Carbon/Alloy Steel





GRADES
with Hole � Roughing / 1st Choice
M Stainless Steel � �
A
Gray Cast Iron �
� Roughing / 2nd Choice K
Nodular Cast Iron �
� Finishing / 1st Choice
N Non-ferrous Metals
� Finishing / 2nd Choice Heat-Resistant Alloys � �

LINEUP / INSERTS
(Hardness Under 45HRC) S
Titanium Alloy �
H Hard Materials � � � B

Carbide
TN100M Cermet

CVD*

PVD*
MN*
Dimensions (in) Angle (°) MEGACOAT

Toolholder
Insert Part Number

CA6535

PR1535

PR1225

PR1230

PR1210

45º / 70º LEAD


W r�

PR830

KW10
(Right-hand Shown) A T Ød � � �

Page
(X) (Z)
C
Z �

X= Z=
SPMT 1806EDER-NB2 0.709 0.250 0.268 11° 15° 15° ß Þ ß Þ

75º LEAD
R0.047 0.122
Ød

� �
D
2-Notch /
A T
General Purpose
D4
D5
Z �

90º LEAD
X
X= Z=
E
SPMT 1806EDER-NB3 0.709 0.250 0.268
R0.047 0.122
11° 15° 15° ß Þ ß Þ
Ød


3-Notch / �
A T
General Purpose

HIGH FEED
Z
� F
D4
X
SPMT 1806EDSR-NB2T ß Þ ß
D5
X= Z=
0.709 0.250 0.268 11° 15° 15°
R0.047 0.122

MULTI-FUNCTION
Ød

� �
2-Notch / SPMT 1806EDSL-NB2T Þ ß -
Tough Edge A
T G

Z
D4
X SPMT 1806EDSR-NB3T ß ß ß
D5

SLOT MILLS
X= Z=
0.709 0.250 0.268
R0.047 0.122
11° 15° 15°
H
Ød


3-Notch / �
T
SPMT 1806EDSL-NB3T Þ ß -
Tough Edge A

RADIUS / BALL-NOSE OTHER APPLICATIONS


X
Z
J
X= Z=
SPMT 1806EDER-NB2P 0.709 0.250 0.268
R0.047 0.122
11° 15° 15° Þ ß ß ß
Ød

� �
4-Notch /
Low Cutting Force A T

K

Z
X
X= Z= D4
SPMT 1806EDER-NB3P 0.709 0.250 0.268 11° 15° 15° Þ Þ ß ß

TOOL HOLDING
R0.047 0.122
Ød

D5

5-Notch / � � O
Low Cutting Force A T

Z �
SPARE PARTS

SPMT 1806EDER-V 0.709 0.250 0.268


X= Z=
11° 15° 15° Þ ß Þ Þ P
R0.047 0.122
Ød



Without Notches A
T
TECHNICAL

*CVD: CVD Coated Carbide *PVD: PVD Coated Carbide


*MN: MEGACOAT NANO R
INDEX

Þ : U.S. Stock
ß : World Express (Shipping - 10 Business Days) Inserts sold in 10 piece boxes. B23
MILLING INSERTS

Milling Inserts Usage Classification


P
Free-Cutting Steel
Carbon/Alloy Steel




with Hole � Roughing / 1st Choice
M Stainless Steel � �
Gray Cast Iron � �
� Roughing / 2nd Choice K
Nodular Cast Iron �
� Finishing / 1st Choice
N Non-ferrous Metals �
� Finishing / 2nd Choice Heat-Resistant Alloys � �
LINEUP / INSERTS

(Hardness Under 45HRC) S


Titanium Alloy � �
B H Hard Materials � �

Carbide
TN100M Cermet

CVD*

PVD*
MN*
Dimensions (in) Angle (°) MEGACOAT

Toolholder
Insert Part Number

CA6535

PR1535

PR1225

PR1230

PR1210
W r�

PR830

KW10
(Right-hand Shown) A T Ød � � �

Page
(X) (Z)

ñ
”E

SPMT 180616EN-NB3 0.709 0.250 0.268 - 0.063 11° - - Þ Þ


3-Notch " 5

ñ
”E

SPMT 180616EN-NB4 0.709 0.250 0.268 - 0.063 11° - - Þ Þ


4-Notch " 5

E54
”E

SPMT 180616EN-NB3P 0.709 0.250 0.268 - 0.063 11° - - ß ß


E55

3-Notch /

" 5
Low Cutting Force

ñ
”E

SPMT 180616EN-NB4P 0.709 0.250 0.268 - 0.063 11° - - Þ ß

4-Notch /

" 5
Low Cutting Force

ñ
”E

SPMT 180616EN-V 0.709 0.250 0.268 - 0.063 11° - - Þ Þ


Without Notch " 5

SPMT 060204E-Z 0.016 Þ ß ß


T
0.250 0.094 0.098 - 11° - -
060208E-Z 0.031 ß ß ß
K8
Ød
A


SPMT 090304E-Z 0.016 Þ ß ß
0.375 0.125 0.134 - 11° - -
r�

090308E-Z 0.031 Þ Þ ß

T
r�

TEMT 250624-AQ 0.625 0.250 0.217 0.906 0.094 20° - - ß E68


Ød
A


W

*CVD: CVD Coated Carbide *PVD: PVD Coated Carbide


*MN: MEGACOAT NANO

U.S. Stock : Þ
B24 Inserts sold in 10 piece boxes. World Express (Shipping - 10 Business Days) : ß
MILLING INSERTS

Milling Inserts Usage Classification


P
Free-Cutting Steel
Carbon/Alloy Steel





GRADES
with Hole � Roughing / 1st Choice
M Stainless Steel �
A
Gray Cast Iron �
� Roughing / 2nd Choice K
Nodular Cast Iron �
� Finishing / 1st Choice
N Non-ferrous Metals �
� Finishing / 2nd Choice Heat-Resistant Alloys � �

LINEUP / INSERTS
(Hardness Under 45HRC) S
Titanium Alloy �
H Hard Materials � B

Carbide
Angle PVD Coated

MN*
Dimensions (in) Cermet
(°) Carbide

Toolholder
Insert Part Number

TN100M

PR1525

45º / 70º LEAD


PR930

PR905

PR830

KW10
(Right-hand Shown) A T Ød W r� �

TC60

Page
C
XPMT 090208 1/4 0.094 0.110 0.375 0.031 15° Þ Þ Þ Þ Þ

XPMT 15T304 0.016 Þ Þ Þ Þ


T

75º LEAD
r
15T308 0.031 Þ Þ Þ Þ Þ Þ E70 D
E71
15T316 0.063 Þ Þ Þ Þ
Ød

E72
W
A

3/8 0.156 0.157 0.607 15°


K5
3°  15T324 0.094 Þ Þ Þ

15T331 0.122 Þ Þ Þ Þ

90º LEAD
E
15T364 0.250 Þ Þ Þ

r APET 1604PDFR 0.039 Þ

HIGH FEED
160416 Þ F
Ød

3/8 0.188 0.157 0.630 0.062 11° K5


W

A T
160431 0.125 Þ

MULTI-FUNCTION
*MN: MEGACOAT NANO
G

API Inserts

SLOT MILLS
with Hole H
CVD PVD
Angle MEGACOAT
Dimensions (in) Coated Coated
(°) Coated Carbide
Carbide Carbide
Part Number Part Number

RADIUS / BALL-NOSE OTHER APPLICATIONS


Toolholder
Insert
(ANSI) (ISO)
CA5525

CA6525

PR1225

PR1425
J

PR660
I.C.
CA525

(Right-hand Shown) T Ød r� �

Page
(A)

DCMT 3252HQ DCMT 11T308HQ 3/8 5/32 0.173 1/32 7° Þ Þ Þ Þ Þ


r

K
Ød
A


55° T
DCMT 3253CQ DCMT 11T312CQ 3/8 5/32 0.173 3/64 7° Þ Þ Þ

TOOL HOLDING
K3

VCMT 222HQ VCMT 110308HQ 1/4 1/8 0.110 1/32 7° Þ


O
r
Ød

VCMT 332HQ VCMT 160408HQ 3/8 Þ Þ Þ Þ


A

3/16 0.173 1/32 7°



SPARE PARTS

35°
T
333HQ 160412HQ 3/8 3/16 0.173 3/64 7° Þ P
TECHNICAL

R
INDEX

Þ : U.S. Stock
ß : World Express (Shipping - 10 Business Days) Inserts sold in 10 piece boxes. B25
MILLING INSERTS

Milling Inserts Usage Classification


P
Free-Cutting Steel
Carbon/Alloy Steel

PCD � Roughing / 1st Choice


M Stainless Steel
Gray Cast Iron
� Roughing / 2nd Choice K
Nodular Cast Iron
� Finishing / 1st Choice
N Non-ferrous Metals � �
� Finishing / 2nd Choice Heat-Resistant Alloys
LINEUP / INSERTS

(Hardness Under 45HRC) S


Titanium Alloy � �
B H Hard Materials
Dimensions (in) Angle (°) PCD

Toolholder
Part Number Part Number

KPD001
KPD010
KPD230
Insert
(ANSI) (ISO) A T X Z S B � � �

Page
(Right-hand Shown)


X
Z

� �
C18
X

SEEN 42AFFN SEEN 1203AFFN 0.500 0.125 0.020 0.055 0.138 - 20° 25° 45° ß Þ
C19
S

A T

ò
ó
;

ñ
SEEN 42AFFR-W SEEN 1203AFFR-W 0.492 0.125 - 0.138 0.067 0.573 20° 25° 45° ß C19
4
"
Ì

With Wiper Edge # 5




Sì


X
Z

� �
X

(Use ISO Part Number) SOKN 13T3AXFN-NE 0.531 0.156 0.016 0.043 0.118 - 27° 32° 45° ß C22
S

A T

� X Z TEEN 32PTFR-NE TEEN 1603PTFR-NE 0.161 ß


0.375 0.125 0.024 0.055 - 20° 22° 30° E69
� 32PTFR 1603PTFR 0.185 ß Þ
S


TEKN 43PTFR-NE TEKN 2204PTFR-NE 0.165 ß E48
0.500 0.187 0.028 0.071 - 20° 22° 30°
A T E49
43PTFR 2204PTFR 0.189 ß ß
Dimensions (in) Angle (°) PCD

Toolholder
Part Number Part Number

KPD001
KPD010
KPD230
Insert
(ANSI) (ISO) A T r� S - - � - -

Page
(Right-hand Shown)

TPG 2205 TPGN 110302 0.008 0.154 ß ß


r�


S

221 110304 0.250 0.125 0.016 0.146 - - 11° - - ß ß E49

A T
222 110308 0.031 0.134 ß

Dimensions (in) Angle (°) PCD

Toolholder
Part Number Part Number
KPD001
KPD010
KPD230
Insert
(ANSI) (ISO) A T Ød W r� S � � -

Page
(Right-hand Shown)

BDMT 11T302FR 0.008 Þ ß


(Use ISO Part Number) 0.264 0.150 0.110 0.433 0.142 18° 13° - E12
Ød
W

11T304FR 0.016 Þ ß E13



S

10°
A r� T
E14
E15
BDMT 170402FR 0.008 Þ ß E16
(Use ISO Part Number) 0.378 0.193 0.173 0.669 0.173 18° 13° - E17
� 170404FR 0.016 Þ ß

NDCW 3205FRX-NE NDCW 150302FRX-NE 0.201 ß


Ød
W

0.375 0.125 0.173 0.591 0.008 15° - - E67


S

0° �
A T
r�

10° 3205FRX 150302FRX 0.224 ß ß

U.S. Stock : Þ
B26 PCD
Inserts
inserts
sold sold
in 10inpiece
1 piece
boxes.
boxes. World Express (Shipping - 10 Business Days) : ß
45°/70° LEAD ANGLE

C 45°/70° LEAD ANGLE


MFPN45
MFK
MOF45
MOFX45
MSE45
C1 - C23

70° Lead Angle Cast Iron Cutter

Easy Edge Adjustment


C2 - C23
C2
C8
C14
C16
C18
MSE45-SF Easy Edge Adjustment C19
MSO45-S / MSO45 / MSO45-09 C22

C1
EM W
S!
E

MFPN45
N
IT

� MFPN45 Face Mill (Inch Size) Facing Chamfering

Rake A.R. R.R.


Angles ØD = 2.50-3.00 : -10º ØD = 4.00-10.00 : -6º
(º) Max +10º

Ød Ød
b b Ød
b Ød
b Ød3

a
E

E
a

E
H

E
H

H
S

S
3/8-24UNF
Ød4
45º / 70º LEAD

(Left-hand Thread)
Ød2 Ød2 Ød1 45˚ 45˚
45˚ 45˚ Ød2
C Ød1 Ød1 Ød1
ØD
ØD ØD ØD
ØD1
ØD1 ØD1 ØD1
Fig.1 Fig.2 Fig.3 Fig.4

� Toolholder Dimensions
Dimensions (in)

Weight (kg)
Drawing
Inserts
No. of
Stock

Shim
Part Number
ØD ØD1 Ød Ød1 Ød2 H E a b Ød3 Ød4

MFPN 452500R-4T Þ 4 2.500 3.012 0.750 0.669 0.433 1.575 0.750 0.187 0.313 - - Fig.1 0.5
453000R-5T Þ 5 3.000 3.512 1.000 0.866 0.551 1.969 1.063 0.236 0.375 - - Fig.1 1.1
Coarse Pitch

454000R-6T Þ 6 4.000 4.512 1.500 2.047 - 1.969 1.142 0.394 0.625 - - Fig.3 1.4
455000R-7T Þ 7 5.000 5.512 1.500 2.283 - 2.480 1.417 0.394 0.625 - - Fig.3 2.6 Yes
456000R-8T Þ 8 6.000 6.512 2.000 2.835 - 2.480 1.496 0.433 0.750 - - Fig.3 3.8
458000R-10T Þ 10 8.000 8.512 2.500 3.937 4.000 2.480 1.575 0.551 1.000 0.709 1.024 Fig.4 6.6
4510000R-12T Þ 12 10.000 10.512 2.500 3.937 4.000 2.480 1.575 0.551 1.000 0.709 1.024 Fig.4 9.3
NEW MFPN 452000R-4T Þ 4 2.000 2.31 0.750 - 3/8-24UNF 1.969 0.83 0.187 0.313 - - Fig.2 0.3
452500R-5T Þ 5 2.500 3.012 0.750 0.669 0.433 1.575 0.750 0.187 0.313 - - Fig.1 0.5
Inch Bore Dia.

453000R-6T Þ 6 3.000 3.512 1.000 0.866 0.551 1.969 1.063 0.236 0.375 - - Fig.1 1.1
Fine Pitch

454000R-8T Þ 8 4.000 4.512 1.500 2.047 - 1.969 1.142 0.394 0.625 - - Fig.3 1.3
455000R-10T Þ 10 5.000 5.512 1.500 2.283 - 2.480 1.417 0.394 0.625 - - Fig.3 2.6
456000R-12T Þ 12 6.000 6.512 2.000 2.835 - 2.480 1.496 0.433 0.750 - - Fig.3 3.9
458000R-14T Þ 14 8.000 8.512 2.500 3.937 4.000 2.480 1.575 0.551 1.000 0.709 1.024 Fig.4 6.6
4510000R-16T Þ 16 10.000 10.512 2.500 3.937 4.000 2.480 1.575 0.551 1.000 0.709 1.024 Fig.4 9.3 No
MFPN 452500R-6T Þ 6 2.500 3.012 0.750 0.669 0.433 1.575 0.750 0.187 0.313 - - Fig.1 0.5
453000R-8T Þ
Extra Fine Pitch

8 3.000 3.512 1.000 0.866 0.551 1.969 1.063 0.236 0.375 - - Fig.1 1.1
454000R-10T Þ 10 4.000 4.512 1.500 2.047 - 1.969 1.142 0.394 0.625 - - Fig.3 1.3
455000R-13T Þ 13 5.000 5.512 1.500 2.283 - 2.480 1.417 0.394 0.625 - - Fig.3 2.6
456000R-16T Þ 16 6.000 6.512 2.000 2.835 - 2.480 1.496 0.433 0.750 - - Fig.3 3.9
458000R-18T Þ 18 8.000 8.512 2.500 3.937 4.000 2.480 1.575 0.551 1.000 0.709 1.024 Fig.4 6.6
4510000R-20T Þ 20 10.000 10.512 2.500 3.937 4.000 2.480 1.575 0.551 1.000 0.709 1.024 Fig.4 9.3
*Dimension S is 0.236" for GM/SM/GH chipbreaker and 0.197" for GL chipbreaker
� Spare Parts (Inch / Inch Bore)
Spare Parts
Wrench Anti-seize Mounting
Clamp Screw Shim Shim Screw Wrench Arbor Bolt
TT DTM Compound Screw
Part Number
MP
-1

MFPN 452500R-4T HH3/8-1.25 -


453000R-5T SB-50140TR TT-15 - MFPN-45 SPW-7050 LW-5 HH1/2-1.25 -
Coarse
Pitch

MP-1
454000R-6T Recommended Torque for Recommended Torque for
Insert Screw 4.2N · m Shim Screw 6.0N · m - -
~

4510000R-12T
MFPN 452000R-4T - XNS610*2
452500R-5T HH3/8-1.25 -
SB-50140TR TT-15 -
Pitch

453000R-6T
Fine

- - - MP-1 HH1/2-1.25 -
Recommended Torque for
454000R-8T Insert Screw 4.2N · m
- -
~

4510000R-16T
MFPN 452500R-6T HH3/8-1.25 -
Extra Fine

453000R-8T SB-40140TRN - DTM-15 HH1/2-1.25 -


Pitch

- - - MP-1
454000R-10T Recommended Torque for
Insert Screw 3.5N · m - -
~

4510000R-20T
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed Recommended Cutting Conditions � C6
*2 Differential screw (3/8-24UNF) Applicable Inserts � C4
(Customer Service) 800.823.7284 - Option 1
(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
C2 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MFPN45

� MFPN45 Face Mill (Metric Size) Facing Chamfering

Rake A.R. R.R.

GRADES
Angles ØD = 63 : -10° ØD = 100-315 : -6° A
(º) Max +10º
ØD = 80 : -8°
ØD2

LINEUP / INSERTS
Ø177.8mm
ØD2 Ø101.6mm
ØD2 Ød2
B
Ød
Ød Ød b Ø18 Ø22
ØD2
b b Ød3
Ød

a
b

E
E

H
E

45º / 70º LEAD


H

S
S
Ød2
Ød4 Ø26mm Ø32mm C
45° 45° 45° 45°
Ød1 Ød1 Ød1 Ød1
ØD ØD ØD ØD
ØD1 Fig.1 ØD1 Fig.2 ØD1 Fig.3 ØD1 Fig.4

� Toolholder Dimensions

75º LEAD
D
Stock Dimensions (mm)

Weight (kg)
Drawing
Inserts
No. of

Shim
Part Number
R L ØD ØD1 ØD2 Ød Ød1 Ød2 H E a b Ød3 Ød4

90º LEAD
MFPN 45080§-5T ß ß 5 80 93 60 1.000" 22 13.0 1.063" 0.236" 0.375" Fig.1 1.1 E
50
45100§-6T ß ß 6 100 113 70 1.250" 48 1.260" 0.315" 0.500" 1.4
Coarse Pitch

- -
45125§-7T ß ß 7 125 138 87 1.500" 58 - 1.417" 0.394" 0.625" Fig.2 2.6
Yes
45160§-8T ß ß 8 160 173 102 2.000" 72 1.496" 0.433" 0.750" 4.0

HIGH FEED
63
45200R-10T ß 10 200 213 6.7
142 1.875" 110 4.000" 1.575" 0.551" 1.000" 18 26 Fig.3 F
45250R-12T ß 12 250 263 9.4
MFPN 45080R-6T ß 6 80 93 60 1.000" 22 13.0 1.063" 0.236" 0.375" Fig.1 1.1
50
Inch Bore Dia.

45100R-8T ß 8 100 113 70 1.250" 48 1.260" 0.315" 0.500" 1.4

MULTI-FUNCTION
Fine Pitch

- -
45125R-10T ß 10 125 138 87 1.500" 58 - 1.417" 0.394" 0.625" Fig.2 2.7
No
45160R-12T Þ 12 160 173 102 2.000" 72 1.496" 0.433" 0.750" 4.0 G
63
45200R-14T ß 14 200 213 6.9
142 1.875" 110 4.000" 1.575" 0.551" 1.000" 18 26 Fig.3
45250R-16T ß 16 250 263 9.6
MFPN 45080R-8T ß 8 80 93 60 1.000" 22 13.0 1.063" 0.236" 0.375" Fig.1 1.1

SLOT MILLS
50
Extra Fine Pitch

45100R-10T ß 10 100 113 70 1.250" 48 1.260" 0.315" 0.500" 1.3


- - H
45125R-13T ß 13 125 138 87 1.500" 58 - 1.417" 0.394" 0.625" Fig.2 2.7
63 No
45160R-16T ß 16 160 173 102 2.000" 72 1.496" 0.433" 0.750" 4.0
45200R-18T ß 18 200 213 6.9

RADIUS / BALL-NOSE OTHER APPLICATIONS


142 1.875" 110 4.000" 63 1.575" 0.551" 1.000" 18 26 Fig.3
45250R-20T ß 20 250 263
MFPN 45063R-4T-M ß 4 63 76 47 22 19 11.0 40 21 6.3 10.4 0.5 J
Fig.1
45080R-5T-M ß 5 80 93 60 27 22 13.0 50 24 7.0 12.4 1.1
- -
45100R-6T-M ß 6 100 113 70 32 48 50 30 8.0 14.4 1.4
Coarse Pitch

- Fig.2
45125R-7T-M ß 7 125 138 87 58 2.6
40 32 9.0 16.4 Yes
45160R-8T-M ß 8 160 173 102 68 66.7 14 20 3.8
63 K
45200R-10T-M ß 10 200 213 Fig.3 6.4
142 101.6 18 26
45250R-12T-M ß 12 250 263 60 110 40 14.0 25.7 9.1
45315R-14T-M � 14 315 328 220 - 80 - - Fig.4 21.3

TOOL HOLDING
MFPN 45063R-5T-M Þ 5 63 76 47 22 19 11.0 40 21 6.3 10.4 0.5
Fig.1
Metric Bore Dia.

45080R-6T-M ß 6 80 93 60 27 22 13.0
50
24 7.0 12.4
- -
1.0 O
ß
Fine Pitch

45100R-8T-M 8 100 113 70 32 48 30 8.0 14.4 1.4


- Fig.2
45125R-10T-M ß 10 125 138 87 58 2.5 No
40 32 9.0 16.4
45160R-12T-M ß 12 160 173 102 68 66.7 14 20 3.8
SPARE PARTS

63
45200R-14T-M ß 14 200 213 Fig.3 6.5
45250R-16T-M ß 16 250 263
142 60 110 101.6 40 14.0 25.7 18 26
9.1
P
MFPN 45063R-6T-M ß 6 63 76 47 22 19 11.0 40 21 6.3 10.4 0.5
Fig.1
45080R-8T-M ß 8 80 93 60 27 22 13.0 24 7.0 12.4 1.1
Extra Fine Pitch

50 - -
45100R-10T-M ß 10 100 113 70 32 48 30 8.0 14.4 1.3
TECHNICAL

- Fig.2
45125R-13T-M ß 13 125 138 87
40
58
32 9.0 16.4
2.6 No R
45160R-16T-M ß 16 160 173 102 68 66.7 14 20 3.9
63
45200R-18T-M ß 18 200 213 Fig.3 6.6
142 60 110 101.6 40 14.0 25.7 18 26
45250R-20T-M ß 20 250 263 9.3

*Dimension S is 6mm for GM, SM, GH Chipbreakers, 5mm for GL Chipbreaker and, 3mm for W Chipbreaker: PR15 series Recommended Cutting Conditions � C6
INDEX

T
Spare Parts & Applicable Inserts � C4

Þ : U.S. Stock Standard (Customer Service) 800.823.7284 - Option 1


� : Made to Order / Quoted Item (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com C3
MFPN45
� Spare Parts (Metric Size / Inch Bore & Metric Size / Metric Bore)
Spare Parts
Wrench Anti-seize
Clamp Screw Shim Shim Screw Wrench Arbor Bolt
TT DTM Compound
Part Number
MP
-1

MFPN 45063R-4T-M HH10x30


45080§-5T(-M) SB-50140TR TT-15 MFPN-45 SPW-7050 LW-5 HH12x35
Coarse
Pitch

- MP-1
45100§-6T(-M) Recommended Torque for Recommended Torque for
Insert Screw 4.2N · m Shim Screw 6.0N · m -
~

45315R-14T(-M)
45º / 70º LEAD

MFPN 45063R-5T-M HH10x30


C 45080R-6T(-M) SB-50140TR TT-15 HH12x35
Pitch
Fine

- - - - MP-1
45100R-8T(-M) Recommended Torque for
Insert Screw 4.2N · m -
~

45315R-18T(-M)
MFPN 45063R-6T-M HH10x30
Extra Fine

45080R-8T(-M) SB-40140TRN - HH12x35


Pitch

DTM-15 - - - MP-1
45100R-10T(-M) Recommended Torque for
Insert Screw 3.5N · m -
~

45250R-20T(-M)

Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed.

� MFPN45 End Mill

”EI
”%

”%
m

4
í
-

� Toolholder Dimensions
Rake
Dimensions Spare Parts
Angles
Anti-seize
Clamp Screw Wrench
Inserts

Compound
No. of
Stock

Shank
Part Number Unit
A.R. Type
ØD ØD1 Ød L � S (Max) R.R. MP
-1

MFPN 452000R-W125-3T Þ 3 2.00 2.31 1.25 3.60 1.18 +10° -12°


Weldon

0.23
Shank

452500R-W125-4T Þ 4 Inch 2.50 2.81 1.25 3.60 1.18 +10° -10° Weldon SB-50140TR TT-15 MP-1
*(0.19)
453000R-W125-5T Þ 5 3.00 3.31 1.25 3.60 1.18 +10° -8°
MFPN 45050R-S32-3T ß 3 50 63 32 110 30 +10° - 12° SB-50140TR TT-15
Cylindrical

6
Shank

45063R-S32-4T ß 4 mm 63 76 32 110 30 +10° - 10° Cylindrical Recommended Tightening MP-1


(5) Torque 4.2N · m
45080R-S32-5T ß 5 80 93 32 110 30 +10° - 8°

Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed.
*Dimension S is 0.236" for GM, SM, GH Chipbreakers, 0.197" for GL Chipbreaker and, 0.118" for W Chipbreaker: PR15 series

� Applicable Inserts (Face Mill and End Mill) � Applicable Chipbreaker Range
Applicable Inserts � B15 SM
0.236

Part Number
GM
D.O.C.

0.118 GH

0.039

PNMU PNMU PNMU PNEU PNEU 0.002 0.004 0.008 0.012 0.016 0.020 0.024 0.028
MFPN 45...R-... 1205ANER-GM 1205ANER-SM 1205ANER-GH 1205ANER-GL 1205ANER-W - -
fz (ipt)

0.157
PNMU PNEU
MFPN 45...L-... - - - - -
1205ANEL-GM 1205ANEL-GL 0.118
W
D.O.C.

Recommended Cutting Conditions � C6 0.079

0.039
W(TN100M)

0.002 0.005 0.008 0.010


fz (ipt)

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
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MFPN45
� Cutter Type and Chipbreaker Selection Facing Chamfering

Cutter Type Chipbreaker


Milling Purpose Coarse Fine Extra Fine

GRADES
Pitch Pitch Pitch
GM SM GH GL W A
General milling for steel and alloy steel Þ Þ

LINEUP / INSERTS
Steel and alloy steel (to prevent chattering due to low rigidity machine or poor clamping power) Þ Þ

Productivity oriented (high metal removal rate) (D.O.C. � 0.1575", fz � 0.0138 ipt) Þ Þ
B

Focusing on finishing quality Þ Þ Þ

45º / 70º LEAD


General milling of stainless steel Þ Þ
C
Stainless steel (to prevent chattering due to low rigidity machine or poor clamping power) Þ Þ

Cast iron (for high feed rates and high efficiency) Þ Þ

75º LEAD
Cast iron (D.O.C. � 0.1575", fz � 0.0138 ipt) Þ Þ D

Improved surface finish in high-efficiency milling Þ Þ Þ

� How to Use Wiper Insert � How to Attach Wiper Inserts on MFPN Cutter

90º LEAD
E
1) Please use one wiper insert per cutter.
(If you use more than 2 inserts on one cutter, the workpiece surface may have galling.)

2) Combination of Wiper Insert with Other Chipbreakers

HIGH FEED
Chipbreaker
GM SM W
F
Combination
The down arrow symbol ( )
Recommended Combination Þ Þ indicates wiper cutting edge.

MULTI-FUNCTION
When attaching inserts, make sure that the
Recommended Combination Þ Þ arrow symbol points downward.
G
GH+W and GL+W insert chipbreaker combinations are not recommended.

3) For checking the protrusion amount of the wiper insert, use tool presetter. (Appropriate protrusion: 0.0039")

SLOT MILLS
H

RADIUS / BALL-NOSE OTHER APPLICATIONS


J

TOOL HOLDING
O
SPARE PARTS

P
TECHNICAL

R
INDEX

800.823.7284
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MFPN45
� Recommended Cutting Conditions
Recommended Insert Grades (Cutting Speed Vc : sfm)
Chipbreaker

Workpiece Material fz (ipt) MEGACOAT NANO (MEGACOAT) CVD Coated Carbide


PR1525 PR1510
PR1535 CA6535
(PR1225) (PR1210)
� �
Carbon Steel 0.0039 ~ 0.0079 ~ 0.0157 - -
390 ~ 590 ~ 820 390 ~ 590 ~ 820
� �
Alloy Steel 0.0039 ~ 0.0079 ~ 0.0157 - -
330 ~ 520 ~ 720 330 ~ 520 ~ 720
� �
Mold Steel 0.0039 ~ 0.0079 ~ 0.0138 - -
260 ~ 460 ~ 590 260 ~ 460 ~ 590
� �
45º / 70º LEAD

Austinitic Stainless Steel 0.0039 ~ 0.0079 ~ 0.0157 - -


330 ~ 520 ~ 660 330 ~ 520 ~ 660
C � �
GM Martensitic Stainless Steel 0.0039 ~ 0.0079 ~ 0.0157
490 ~ 660 ~ 820
- -
590 ~ 790 ~ 980

Precipitation Hardened Stainless Steel 0.0039 ~ 0.0079 ~ 0.0118 - - -
300 ~ 390 ~ 490

Gray Cast Iron 0.0039 ~ 0.0079 ~ 0.0157 - - -
390 ~ 590 ~ 820

Nodular Cast Iron 0.0039 ~ 0.0079 ~ 0.0138 - - -
330 ~ 490 ~ 660
� �
Ni-base Heat Resistant Alloys 0.0039 ~ 0.0047 ~ 0.0079 - -
70 ~ 100 ~ 160 70 ~ 100 ~ 160
� �
Carbon Steel 0.0024 ~ 0.0047 ~ 0.0098 - -
390 ~ 590 ~ 820 390 ~ 590 ~ 820
� �
Alloy Steel 0.0024 ~ 0.0047 ~ 0.0098 - -
330 ~ 520 ~ 720 330 ~ 520 ~ 720
� �
Mold Steel 0.0024 ~ 0.0039 ~ 0.0079 - -
260 ~ 460 ~ 590 260 ~ 460 ~ 590
� �
Austinitic Stainless Steel 0.0024 ~ 0.0047 ~ 0.0098 - -
330 ~ 520 ~ 660 330 ~ 520 ~ 660
� �
Martensitic Stainless Steel 0.0024 ~ 0.0047 ~ 0.0098 - -
SM 490 ~ 660 ~ 820 590 ~ 790 ~ 980
* (GL)
1
Precipitation Hardened Stainless Steel 0.0024 ~ 0.0047 ~ 0.0098

- - -
300 ~ 390 ~ 490

Gray Cast Iron 0.0024 ~ 0.0047 ~ 0.0098 - - -
390 ~ 590 ~ 820

Nodular Cast Iron 0.0024 ~ 0.0039 ~ 0.0079 - - -
330 ~ 490 ~ 660
� �
Ni-base Heat Resistant Alloys 0.0024 ~ 0.0039 ~ 0.0059 - -
70 ~ 100 ~ 160 70 ~ 100 ~ 160

Titanium Alloys 0.0024 ~ 0.0031 ~ 0.0059 - - -
130 ~ 200 ~ 260
� �
Carbon Steel 0.0079 ~ 0.0157 ~ 0.0276 - -
390 ~ 590 ~ 820 390 ~ 590 ~ 820
� �
Alloy Steel 0.0079 ~ 0.0157 ~ 0.0236 - -
330 ~ 520 ~ 720 330 ~ 520 ~ 720
� �
Mold Steel 0.0079 ~ 0.0138 ~ 0.0197 - -
260 ~ 460 ~ 590 260 ~ 460 ~ 590
� �
Austinitic Stainless Steel 0.0079 ~ 0.0118 ~ 0.0157 - -
330 ~ 520 ~ 660 330 ~ 520 ~ 660
� �
*2GH Martensitic Stainless Steel 0.0079 ~ 0.0118 ~ 0.0157
490 ~ 660 ~ 820
- -
590 ~ 790 ~ 980

Precipitation Hardened Stainless Steel 0.0079 ~ 0.0118 ~ 0.0157 - - -
300 ~ 390 ~ 490

Gray Cast Iron 0.0079 ~ 0.0157 ~ 0.0276 - - -
390 ~ 590 ~ 820

Nodular Cast Iron 0.0079 ~ 0.0138 ~ 0.0197 - - -
330 ~ 490 ~ 660
� �
Ni-base Heat Resistant Alloys 0.0079 ~ 0.0118 ~ 0.0157 - -
70 ~ 100 ~ 160 70 ~ 100 ~ 160

• Values in bold indicate starting value of recommended condition. �: 1st Recommendation �: 2nd Recommendation
Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
• Machining with coolant is recommended for Ni-base heat resistant alloys and Titanium alloys.
*1. GL Chipbreaker is recommended for surface finish oriented milling.
2. GH Chipbreaker : Fine Pitch � fz ≤ 0.0157 ipt
Extra Fine Pitch � Not Recommended

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MFPN45
� Applicable Chipbreaker
Chipbreaker
Cutter Type

GRADES
GM SM(GL) GH A
Coarse Pitch (with shim) ß ß ß

LINEUP / INSERTS
Fine Pitch (without shim) ß ß (Feed rate is recommended under fz = 0.0157 ipt)
B
Extra Fine Pitch (without shim) ß ß Not recommended

�  Usage Precautions (How to mount an insert)

45º / 70º LEAD


1. Be sure to remove dust and chips from the insert mounting pocket. C
2. After applying anti-seize compound on portion of taper and thread, while pressing the insert against the constraint surfaces,
put the screw into the hole of the insert and tighten the screw with appropriate torque. Ref. to Fig. 1 and Fig.2.
Recommended tightening torque � The torque for coarse pitch (using M5 screw) is 4.2 N·m

75º LEAD
D
The torque for extra fine pitch (using M4 screw) is 3.5 N·m.
3. After tightening the screw, make sure that there is no clearance between the insert seat surface and the bearing surface of
the toolholder and between the insert side surfaces and the pocket wall of the toolholder.

90º LEAD
4. To change the cutting edge of the insert, turn the insert counterclockwise (ref. to Fig. 3).
E
Insert corner identification number is stamped on the top surface of insert (Fig. 4). To protect the wiper edge, use the
corners of insert in the sequence of corner numbers.

HIGH FEED
F
Side surface of insert

Top surface
of insert

MULTI-FUNCTION
G
Insert corner
Pocket Wall identification
number
Fig.1 Fig.2 Fig.3 Fig.4

SLOT MILLS
H
�  How to Replace the Shim (Coarse Pitch)

RADIUS / BALL-NOSE OTHER APPLICATIONS


1. Be sure to remove dust and chips from the insert mounting pocket.
2. The shim must be mounted in the proper direction. While aligning the surface of the shim with the mark on it to the J
corresponding pocket wall (ref. to Fig. 5) and lightly pressing the shim toward the constraint surface, insert the screw into the hole of the
shim and tighten it (ref. to Fig. 6).
When tightening the screw, make sure that the screw is vertical to the bearing surface. Recommended tightening torque is 6.0N·m.
3. After tightening the screw, make sure that there is no clearance between the shim seat surface and the bearing surface. If K
there is any clearance, remove the insert and mount it again according to the above steps.

TOOL HOLDING
Shim Cutter Shim O
body Screw

Identifying Contact
SPARE PARTS

Wrench
mark face P
Fig.5 Fig.6
TECHNICAL

R
INDEX

800.823.7284
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MFK CUTTER FOR CAST IRON

MFK
Milling Cutter for Cast Iron
Tough edge with low cutting forces enable stable machining.
Uses 10-edge inserts for economical machining.
45º / 70º LEAD

1 Low Cutting Forces Prevent Chattering

Low Cutting Forces with Helical Cutting Edge Design


Cutting Force Comparison (Internal Evaluation)
Resultant
Resultant Force
Force in Radial
in Radial Direction
Direction Resultant
Resultant Force
Force in Axial
in Axial Direction
Direction
3,000
3,000 1,000
1,000

2,500
2,500
7%
7% 800
800
16
16
Cutting Force (N)
Cutting Force (N)

Cutting Force (N)


Cutting Force (N)
%%
2,000
2,000
600
600
1,500
1,500
400
400
1,000
1,000
Chattering occurred
500
500 200
200

0 0 0 0
A.R. Max. MFKCompetitor
MFK CompetitorAA MFKCompetitor
MFK CompetitorBB
+15° Cutting Conditions: Vc = 590 sfm, fz = 0.012 ipt, D.O.C. × ae = 0.118" × 2.441", Dry Workpiece: Nodular Cast Iron (80-60-03), Ø5.000"

2 Tough and Reliable Insert Construction Prevents Fracturing

Tough and Reliable Dual Angle Edge Design


Fracture Resistance Comparison (Internal Evaluation)

CA420M
MFK
PR1510

Competitor C
Second Main (CVD)
Cutting Edge
Competitor D
(CVD)
25%
0 5 10 15 20 25
First Main Cutting Time (min)
Cutting Edge
Cutting Conditions: Vc = 980 sfm, fz = 0.020 ipt, ap = 0.079", Wet Workpiece: Nodular Cast Iron (65-45-12) with 4 Bores

Burr Comparison
Surface Finish Comparison (Internal Evaluation) Sharp Cutting Prevents Burr Formation

MFK

Chattering Burr
Creates Poor Competitor F
Surface

MFK Competitor E Cutting Direction


Cutting Conditions: Vc = 590 sfm, fz = 0.012 ipt, ap × ae = 0.118" × 3.071", Dry Workpiece: Nodular Cast Iron (80-60-03)

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MFK CUTTER FOR CAST IRON

3 Toolholder Lineup for Various Applications

GRADES
A
Fine and Extra Fine Pitch Types Available.

LINEUP / INSERTS
Fine Pitch Extra Fine Pitch B
(Example: 5000R-11-12T = 12 Inserts) (Example: 5000R-11-18T = 18 Inserts)

• Recommended for Unstable Setups • Recommended for Rigid Setups

45º / 70º LEAD


• General Purpose for Wide Application Ranges • Finer Pitch for Higher Efficiency C

75º LEAD
D

4 Chipbreaker Lineup for Wide Range of Applications

90º LEAD
E
General Purpose: Heavy Duty: Finishing: Wiper Edge:
GM Chipbreaker GH Chipbreaker GL Ground W Ground
Chipbreaker Wiper Edge

HIGH FEED
F

MULTI-FUNCTION
5 Long Tool Life and Stable Machining G

CA420M Features Advanced CVD Coating Technology

SLOT MILLS
H
Longer Tool Life Prevents Film Peeling Increased Edge Strength
Controlled α-Al2O3 crystal growth for 40 % improved film adhesion Higher film strength and fracture

RADIUS / BALL-NOSE OTHER APPLICATIONS


improving wear resistance and fracture resistance. by optimized interface. resistance with high aspect ratio TiCN.
J

TiCN Layer
CA420M
Carbide
Substrate
K
CA420M Conventional CA420M

Conventional

TOOL HOLDING
O
Insert Grade Lineup Wear Resistance Comparison (Internal Evaluation)

0.028
SPARE PARTS

0.024 CA420M
Competitor G P
0.020
Fracture
Wear (in)

0.016
0.012
TECHNICAL

0.008
R
0.004

CA420M PR1510 PR1525 0


0 10 20 30 40 50
Long Tool Life Stable Machining Fracture Cutting Time (min)
(1st Recommendation) Resistance
INDEX

Cutting Conditions: Vc = 670 sfm, fz = 0.012 ipt, ap × ae = 0.079" × 3.150", Dry


T
Workpiece: Nodular Cast Iron (65-45-12)

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MFK

�  MFK Face Mill (Inch Size)


Rake Angle (°)
Description A.R. R.R.
MFK3000R... -7°
MFK4000R... (MAX.) -6°
MFK5000R... +15°
-5°
MFK6000R...
45º / 70º LEAD

� Toolholder Dimensions
Dimensions (in)

Drawing

Weight
Inserts
No. of
Stock

(kg)
Part Number
ØD ØD1 ØD2 Ød Ød1 Ød2 H E a b s

MFK 3000R-11-8T Þ 8 3.000 3.340 2.750 1.000 0.866 0.551 1.063 0.240 0.375 1.610
Fig.1
Fine Pitch

4000R-11-10T Þ 10 4.000 4.340 1.299 0.866 1.181 2.860


3.750 1.500 2.480 0.390 0.625 0.236
5000R-11-12T Þ 12 5.000 5.340 2.047 3.670
Inch Bore Dia.

- 1.496 Fig.2
6000R-11-16T Þ 16 6.000 6.340 4.880 2.000 2.835 0.430 0.750 4.940

MFK 3000R-11-10T Þ 10 3.000 3.340 2.750 1.000 0.866 0.551 1.063 0.240 0.375 1.550
Extra Fine Pitch

Fig.1
4000R-11-14T Þ 14 4.000 4.340 1.299 0.866 1.181 2.740
3.750 1.500 2.480 0.390 0.625 0.236
5000R-11-18T Þ 18 5.000 5.340 2.047 3.480
- 1.496 Fig.2
6000R-11-22T Þ 22 6.000 6.340 4.880 2.000 2.835 0.430 0.750 4.760

� Spare Parts and Applicable Inserts


Spare Parts
Pre-Set
Wedge Wedge Screw Wrench Arbor Bolt Torque Wrench* Applicable Inserts
Part Number
� B14
NEW

MFK 3000R-11-8T C09N W6X18N TT-15 HH1/2-1.25 PST-T15


PNMG1106XNEN-GM
PNMG1106XNEN-GH
4000R-11-10T C09N W6X18N TT-15 HH3/4-2.3 PST-T15
PNEG1106XNEN-GL
PNEG1106XNER-W
5000R-11-12T
PNEA1106XNTN-T01020
C09N W6X18N TT-15 - PST-T15
PNEG1106XNTR-T00515
6000R-11-16T

MFK 3000R-11-10T C09N W6X18N TT-15 HH1/2-1.25 PST-T15


PNMG1106XNEN-GM
PNMG1106XNEN-GH
4000R-11-14T C09N W6X18N TT-15 HH3/4-2.3 PST-T15
PNEG1106XNEN-GL
PNEG1106XNER-W
5000R-11-18T
PNEA1106XNTN-T01020
C09N W6X18N TT-15 - PST-T15
PNEG1106XNTR-T00515
6000R-11-22T

*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
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MFK

� MFK Face Mill (Metric Size)


Rake Angle (°)

GRADES
ØD2 ØD2
Ød Ød A
b Description A.R. R.R.
b
MFK080R-OO -7°

a
E
MFK100R-OO -6°

E
(MAX.)

LINEUP / INSERTS
H
70 MFK125R-OO

S
+15°
70 … -5° B

S
Ød2 D
Ød1 ØD MFK315R-OO
Ød1 ØD1
ØD1
Fig.1 Fig.2

ØD2 ØD2

45º / 70º LEAD


Ød Ød

b Ød3 b Ød3 Ød5


C

a
G

G
E

E
H

75º LEAD
S
S
Ø d4
70 70
D
Ød4 Ød6
Ød1 ØD
ØC
ØC ØD1 ØC1 ØD
Ød1 ØD1
Fig.3 Fig.4

90º LEAD
� Toolholder Dimensions E
Dimensions (mm)

Drawing

Weight
Inserts
No. of
Stock

(kg)
Part Number
ØD ØD1 ØD2 Ød Ød1 Ød2 H E a b s Ød3 Ød4 Ød5 Ød6 ØC ØC1 G

HIGH FEED
MFK 080R-11-8T ß 8 80 89 76 1.250" 26 17 63 1.260" 0.315" 0.500" 6.0 - - - - - - - Fig.1 1.76 F
100R-11-10T ß 10 100 109 96 1.250" 26 17 63 1.260" 0.315" 0.500" 6.0 - - - - - - - Fig.1 2.98

125R-11-12T ß 12 125 134 100 1.500" 55 - 63 1.496" 0.394" 0.625" 6.0 - - - - - - - Fig.2 3.65

MULTI-FUNCTION
Fine Pitch

160R-11-16T ß 16 160 169 100 2.000" 70 - 63 1.496" 0.433" 0.750" 6.0 - - - - - - - Fig.2 4.62
G
200R-11-20T ß 20 200 209 142 1.875" 110 - 63 1.575" 0.551" 1.000" 6.0 18 26 - - 101.6 - 32 Fig.3 7.65

250R-11-24T ß 24 250 259 142 1.875" 110 - 63 1.575" 0.551" 1.000" 6.0 18 26 - - 101.6 - 32 Fig.3 10.73
Inch Bore Dia.

SLOT MILLS
315R-11-28T � 28 315 324 220 1.875" 110 - 63 1.575" 0.551" 1.000" 6.0 18 26 22 32 101.6 177.8 32 Fig.4 19.71

MFK 080R-11-10T ß 10 80 89 76 1.250" 26 17 63 1.260" 0.315" 0.500" 6.0 - - - - - - - Fig.1 1.70


H
100R-11-14T ß 14 100 109 96 1.250" 26 17 63 1.260" 0.315" 0.500" 6.0 - - - - - - - Fig.1 2.85
Extra fine Pitch

RADIUS / BALL-NOSE OTHER APPLICATIONS


125R-11-18T ß 18 125 134 100 1.500" 55 - 63 1.496" 0.394" 0.625" 6.0 - - - - - - - Fig.2 3.44

160R-11-22T ß 22 160 169 100 2.000" 70 - 63 1.496" 0.433" 0.750" 6.0 - - - - - - - Fig.2 4.44 J
200R-11-28T ß 28 200 209 142 1.875" 110 - 63 1.575" 0.551" 1.000" 6.0 18 26 - - 101.6 - 32 Fig.3 7.40

250R-11-36T ß 36 250 259 142 1.875" 110 - 63 1.575" 0.551" 1.000" 6.0 18 26 - - 101.6 - 32 Fig.3 10.36

315R-11-44T � 44 315 324 220 1.875" 110 - 63 1.575" 0.551" 1.000" 6.0 18 26 22 32 101.6 177.8 32 Fig.4 19.21
K
MFK 080R-11-8T-M ß 8 80 89 76 27 20 13 63 24 7 12.4 6.0 - - - - - - - Fig.1 1.87

100R-11-10T-M ß 10 100 109 96 32 26 17 63 28 8 14.4 6.0 - - - - - - - Fig.1 2.99

TOOL HOLDING
125R-11-12T-M ß 12 125 134 100 40 55 - 63 33 9 16.4 6.0 - - - - - - - Fig.2 3.56
Fine Pitch

160R-11-16T-M ß 16 160 169 100 40 70 - 63 33 9 16.4 6.0 14 20 - - 66.7 - 28 Fig.3 4.51 O


200R-11-20T-M ß 20 200 209 142 60 110 - 63 40 14 25.7 6.0 18 26 - - 101.6 - 32 Fig.3 7.35

250R-11-24T-M ß 24 250 259 142 60 110 - 63 40 14 25.7 6.0 18 26 - - 101.6 - 32 Fig.3 10.43
Metric Bore Dia.

SPARE PARTS

315R-11-28T-M � 28 315 324 220 60 110 - 63 40 14 25.7 6.0 18 26 22 32 101.6 177.8 32 Fig.4 19.41
P
MFK 080R-11-10T-M ß 10 80 89 76 27 20 13 63 24 7 12.4 6.0 - - - - - - - Fig.1 1.81

100R-11-14T-M ß 14 100 109 96 32 26 17 63 28 8 14.4 6.0 - - - - - - - Fig.1 2.86


Extra fine Pitch

125R-11-18T-M ß
TECHNICAL

18 125 134 100 40 55 - 63 33 9 16.4 6.0 - - - - - - - Fig.2 3.38

160R-11-22T-M ß 22 160 169 100 40 70 - 63 33 9 16.4 6.0 14 20 - - 66.7 - 28 Fig.3 4.32


R
200R-11-28T-M ß 28 200 209 142 60 110 - 63 40 14 25.7 6.0 18 26 - - 101.6 - 32 Fig.3 7.10

250R-11-36T-M ß 36 250 259 142 60 110 - 63 40 14 25.7 6.0 18 26 - - 101.6 - 32 Fig.3 10.07
INDEX

315R-11-44T-M � 44 315 324 220 60 110 - 63 40 14 25.7 6.0 18 26 22 32 101.6 177.8 32 Fig.4 18.92 T
Spare Parts & Applicable Inserts � C12

Þ : U.S. Stock Standard (Customer Service) 800.823.7284 - Option 1


� : Made to Order / Quoted Item (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com C11
MFK
� Spare Parts and Applicable Inserts
Spare Parts
Pre-Set
Wedge Wedge Screw Wrench Arbor Bolt Torque Wrench* Applicable Inserts
Part Number
� B14
NEW

MFK 080R-11-8T-M C09N W6X18N TT-15 HH12X35 PST-T15

080R-11-8T
C09N W6X18N TT-15 HH16X40 PST-T15
100R-11-10T(-M)
PNMG1106XNEN-GM
125R-11-12T(-M) PNMG1106XNEN-GH
45º / 70º LEAD

PNEG1106XNEN-GL
C 160R-11-16T(-M)
PNEG1106XNER-W
200R-11-20T(-M) C09N W6X18N TT-15 - PST-T15

250R-11-24T(-M)

315R-11-28T(-M)

MFK 080R-11-10T-M C09N W6X18N TT-15 HH12X35 PST-T15

080R-11-10
C09N W6X18N TT-15 HH16X40 PST-T15
100R-11-14T(-M)
PNMG1106XNEN-GM
125R-11-18T(-M) PNMG1106XNEN-GH
PNEG1106XNEN-GL
160R-11-22T(-M)
PNEG1106XNER-W
200R-11-28T(-M) C09N W6X18N TT-15 - PST-T15

250R-11-36T(-M)

315R-11-44T(-M)
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately

� Applicable Inserts
Applicable Inserts � B14

NEW

Part Number

General Purpose Tough Edge Surface-Finish Oriented 2-Edge With Wiper Edge High Speed Machining High Speed Machining
(with Chipbreaker)

MFK...-11-... PNMG1106XNEN-GM PNMG1106XNEN-GH PNEG1106XNEN-GL PNEG1106XNER-W PNEA1106XNTN-T01020 PNEG1106XNTR-T00515

800.823.7284
C12 Visit us online at KyoceraPrecisionTools.com
MFK

� Recommended Cutting Conditions (Coated Carbide)


Cutting Speed fz (ipt)
Workpiece Material Insert Grades Chipbreaker

GRADES
Vc (sfm) 0.0024 0.0039 0.0079 0.0118 0.0157 A
CA420M 560 ~ 750 ~ 980 GM� Þ 0.0098

Cast Iron PR1510 GH� Þ 0.0118

LINEUP / INSERTS
390 ~ 590 ~ 820
PR1525 GL Þ 0.0047
B
CA420M 490 ~ 660 ~ 820 GM� Þ 0.0079

Nodular Cast Iron PR1510 GH� Þ 0.0098


330 ~ 490 ~ 660
PR1525 GL Þ 0.0039

45º / 70º LEAD


�: 1st Recommendation �: 2nd Recommendation C
� Recommended Cutting Conditions (Ceramic)
• Without Chipbreaker

Cutting Speed fz (ipt)

75º LEAD
Workpiece Material Insert Grades Edge Prep.
Vc (sfm) 0.0020 0.0039 0.0079 0.0118 0.0157 D
KS6050�
Cast Iron 1970 ~ 2950 ~ 3940
CS7050�
0.004 × 20° Þ 0.0039

90º LEAD
Nodular Cast Iron
KS6050�
1310 ~ 1970 ~ 2950
E
CS7050�

• With Chipbreaker

HIGH FEED
Cutting Speed fz (ipt)
Workpiece Material Insert Grades
Vc (sfm)
Edge Prep. F
0.0020 0.0039 0.0079 0.0118 0.0157

KS6050�
Cast Iron 1970 ~ 2950 ~ 3940

MULTI-FUNCTION
CS7050�
0.002 × 15° Þ 0.0039
KS6050� G
Nodular Cast Iron 1310 ~ 1970 ~ 2950
CS7050�

�: 1st Recommendation �: 2nd Recommendation

SLOT MILLS
H
� Recommended Application Range

Gray Cast Iron Nodular Cast Iron Gray Cast Iron / Nodular Cast Iron

RADIUS / BALL-NOSE OTHER APPLICATIONS


(Insert Grades : Coated Carbide) (Insert Grades : Coated Carbide) (Insert Grades : Ceramic)
J

0.2362 0.2362 GL 0.2362

GH GH
0.1575

GL GM
0.1575

GM
0.1575
K
D.O.C.
D.O.C.

D.O.C.

0.0787 0.0787
W W 0.0787

KS6050/CS7050

TOOL HOLDING
0.0039 0.0079
fz (ipt)
0.0118 0.0157 0.0039 0.0079
fz (ipt)
0.0118 0.0157
0.0020 0.0039 0.0059
fz (ipt)
0.0079 O
* Note, when using wiper insert
1. When using W type, please use together with GM or GH.
2. If machining over fz = 0.0079", insert corner will be damaged.
SPARE PARTS

The main cutting edge of W type insert is receding from that of GM and GH.
Therefore, the feed rate for the insert next to W type is double of the other inserts.
P
TECHNICAL

R
INDEX

800.823.7284
Visit us online at KyoceraPrecisionTools.com C13
MOF45

� MOF45 Face Mill (05 type / 07 type) Facing Chamfering

Ød
Ød
”E ”E Rake Angle
b C ”NN C ”NN
b (°)

a
A.R. R.R.

B
a
E

&
&
E
+15° -5°

)
H
Ød2 ”E ”E ”NN
Ød1 Ød1 ”E ”E
45° 45° m m
ØD ØD ”% ”%
ØD1 ØD1 ”% ”%

Fig.1 Fig.2 Fig.3 Fig.4

� Toolholder Dimensions
45º / 70º LEAD

Dimensions (mm)

Weight (kg)
C Applicable

Drawing
Inserts
No. of
Stock

Part Number Inserts


ØD ØD1 Ød Ød1 Ød2 H E a b � B21
MOF 45080R-05-6T ß 6 80 89 1.000" 20 13.0 50 1.024" 0.236" 0.375" Fig.1 1.1
45100R-05-7T ß 7 100 109 1.250" 45 - 50 1.260" 0.315" 0.500" Fig.2 1.8
45125R-05-8T ß 8 125 134 1.500" 55 - 63 1.496" 0.394" 0.625" Fig.2 3.7 OFMT05 Type
Inch Bore Dia.

45160R-05-10T ß 10 160 169 2.000" 88 - 63 1.496" 0.433" 0.750" Fig.2 5.1


45200R-05-12T ß 12 200 209 1.875" 68 101.6 63 1.496" 0.551" 1.000" Fig.4 8.0
MOF 45080R-07-5T ß 5 80 92 1.000" 20 13.0 50 1.024" 0.236" 0.375" Fig.1 1.2
45100R-07-6T ß 6 100 112 1.250" 45 - 50 1.260" 0.315" 0.500" Fig.2 1.8
45125R-07-8T ß 8 125 137 1.500" 55 - 63 1.496" 0.394" 0.625" Fig.2 3.7 OFMT07 Type
45160R-07-10T ß 10 160 172 2.000" 88 - 63 1.496" 0.433" 0.750" Fig.2 5.1
45200R-07-12T ß 12 200 212 1.875" 68 101.6 63 1.496" 0.551" 1.000" Fig.4 8.0
MOF 45040R-05-3T-M ß 3 40 49 16 13.5 8.5 40 19 5.6 8.4 Fig.1 0.3
45050R-05-4T-M ß 4 50 59 22 17 11.0 40 21 6.3 10.4 Fig.1 0.4
45063R-05-5T-M ß 5 63 72 22 17 11.0 40 21 6.3 10.4 Fig.1 0.6
45080R-05-6T-M ß 6 80 89 27 20 13.0 50 24 7.0 12.4 Fig.1 1.1
OFMT05 Type
45100R-05-7T-M ß 7 100 109 32 45 - 50 32 8.0 14.4 Fig.2 1.8
Metric Bore Dia.

45125R-05-8T-M ß 8 125 134 40 55 - 63 33 9.0 16.4 Fig.2 3.7


45160R-05-10T-M ß 10 160 169 40 88 66.7 63 30 9.0 16.4 Fig.3 5.1
45200R-05-12T-M ß 12 200 209 60 68 101.6 63 38 14.0 25.7 Fig.4 8.0
MOF 45063R-07-4T-M ß 4 63 75 22 17 11.0 40 21 6.3 10.4 Fig.1 0.6
45080R-07-5T-M ß 5 80 92 27 20 13.0 50 24 7.0 12.4 Fig.1 1.2
45100R-07-6T-M ß 6 100 112 32 45 - 50 32 8.0 14.4 Fig.2 1.9
OFMT07 Type
45125R-07-8T-M ß 8 125 137 40 55 - 63 33 9.0 16.4 Fig.2 3.7
45160R-07-10T-M ß 10 160 172 40 88 66.7 63 30 9.0 16.4 Fig.3 5.1
45200R-07-12T-M ß 12 200 212 60 68 101.6 63 38 14.0 25.7 Fig.4 8.0

� Spare Parts � Max. D.O.C. and Usable Edges


Spare Parts Max. D.O.C.
Part Number Usable Edges
� Clamp Screw � Wrench Arbor Bolt OFMT05 Type OFMT07 Type
MOF 45080R-05-6T SB-4082TPR DTP-15 HH12X35M 4 Edges
45100R-05-7T (using 2 edges 0.28" 0.39"
at the same time)
45125R-05-8T
SB-4082TPR DTP-15 -
45160R-05-10T 8 Edges
(using only 1 edge 0.10" 0.16"
45200R-05-12T at a time)
MOF 45080R-07-5T SB-50120TRS DTP-15 HH12X35M
45100R-07-6T
45125R-07-8T
SB-50120TRS DTP-15 -
45160R-07-10T
45200R-07-12T
MOF 45040R-05-3T-M SB-4082TPR DTP-15 HH8X25
45050R-05-4T-M
SB-4082TPR DTP-15 HH10X30M
45063R-05-5T-M
45080R-05-6T-M SB-4082TPR DTP-15 HH12X35M
45100R-05-7T-M
45125R-05-8T-M
SB-4082TPR DTP-15 -
45160R-05-10T-M
45200R-05-12T-M
MOF 45063R-07-4T-M SB-50120TRS DTP-15 HH10X30S
45080R-07-5T-M SB-50120TRS DTP-15 HH12X35M

45100R-07-6T-M �
45125R-07-8T-M
SB-50120TRS DTP-15 -
45160R-07-10T-M
45200R-07-12T-M
Recommended Cutting Conditions � C15
(Customer Service) 800.823.7284 - Option 1
(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
C14 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MOF45

General Purpose “SH Chipbreaker”, Tough Edge Type “GT Chipbreaker”

GRADES
A
� High Fracture Resistance OFMT05 Type OFMT07 Type
Large land is applied

LINEUP / INSERTS
� Low Cutting Force Chipbreaker
GT Chipbreaker
Even at higher feedrates (Tough Edge Type) B

� With Wiper Edge


Surface finish is greatly improved SH Chipbreaker

45º / 70º LEAD


(General Purpose)
GT Chipbreaker C
� With Corner Identification Mark Note 1) OFMT07 type insets cannot be used for MOFX cutters
(Ref. to page � C16).

75º LEAD
D
Applicable Chipbreaker Range

� 05 Type <1049><1049> � 07 Type <1049><1049>

90º LEAD
E
0.1575 0.1575 0.1575 0.1575
GT ChipbreakerGT Chipbreaker
GT ChipbreakerGT Chipbreaker
0.1181 0.1181 0.1181 0.1181
D.O.C.

D.O.C.

D.O.C.

D.O.C.

HIGH FEED
0.0787 0.0787 0.0787 0.0787 F
SH ChipbreakerSH Chipbreaker
SH ChipbreakerSH Chipbreaker
0.0394 0.0394 0.0394 0.0394

MULTI-FUNCTION
0 0.0039
0 0.0079
0.0039 0.0118
0.0079 0.0157
0.0118 0.0157 0 0.0039
0 0.0079
0.0039 0.0118
0.0079 0.0157
0.0118 0.0157 G
fz (ipt) fz (ipt) fz (ipt) fz (ipt)

� Recommended Cutting Conditions (MOF / MOFX)

SLOT MILLS
fz (ipt) Recommended Insert Grades (Cutting Speed Vc : sfm)
H
Workpiece Material MEGACOAT PVD Coated Carbide
GT Chipbreaker SH Chipbreaker
(Tough Edge type) (General Purpose)
PR1225 PR1210 PR830

RADIUS / BALL-NOSE OTHER APPLICATIONS


� �
Carbon Steel 0.0024 ~ 0.0047 ~ 0.0098 0.0024 ~ 0.0047 ~ 0.0098 -
390 ~ 590 ~ 820 390 ~ 490 ~ 660 J
� �
Alloy Steel 0.0024 ~ 0.0047 ~ 0.0098 0.0024 ~ 0.0047 ~ 0.0098
330 ~ 520 ~ 720
-
330 ~ 490 ~ 590
� �
Mold Steel 0.0024 ~ 0.0039 ~ 0.0079 0.0024 ~ 0.0039 ~ 0.0079
260 ~ 460 ~ 590
-
260 ~ 390 ~ 490

Stainless Steel 0.0024 ~ 0.0047 ~ 0.0098 0.0024 ~ 0.0047 ~ 0.0098



390 ~ 520 ~ 720
- - K

Gray Cast Iron 0.0024 ~ 0.0047 ~ 0.0098 0.0024 ~ 0.0047 ~ 0.0098 -
390 ~ 590 ~ 820
-

TOOL HOLDING
Nodular Cast Iron 0.0024 ~ 0.0047 ~ 0.0098 0.0024 ~ 0.0047 ~ 0.0098 -
330 ~ 490 ~ 660
-

�: 1st Recommendation �: 2nd Recommendation O


SPARE PARTS

P
TECHNICAL

R
INDEX

800.823.7284
Visit us online at KyoceraPrecisionTools.com C15
MOFX45

� MOFX45 Face Mill (Easy Edge Adjustment) Facing Chamfering

A.R. +15°
Rake Angle (°)
R.R. +5°

”%
”% ”NN
”% ”NN ”NN
”E ”E ”E
”% C C C
”NN ”NN ”NN
”E
C

B
NN

NN

NN
&

&

&
B
&

)
)
”NN ”NN ”NN

”E
45º / 70º LEAD

”E ”% ”% ”%
”% ”% ”% ”%

C ”%

Fig.1 Fig.2 Fig.3 Fig.4

� Toolholder Dimensions
Dimensions (mm)

Weight (kg)
Applicable

Drawing
Inserts
No. of
Stock

Part Number Inserts


ØD ØD1 ØD2 Ød Ød1 Ød2 a b E H � B21

MOFX 45080R-07-5T-SF ß 5 80 91 70 1.000" 20 14 0.236" 0.375" 0.984" 50 Fig.1 1.4

45100R-07-6T-SF ß 6 100 111 80 1.250" - - 0.315" 0.500" 1.260" 50 Fig.2 2.1


Inch Bore Dia.

45125R-07-8T-SF ß 8 125 136 100 1.500" - - 0.394" 0.625" 1.496" 63 Fig.2 3.9

45160R-07-10T-SF ß 10 160 171 120 2.000" - - 0.433" 0.750" 1.496" 63 Fig.2 5.8 OFMR07 Type
45200R-07-12T-SF ß 12 200 211 130 1.875" - - 0.551" 1.000" 1.496" 63 Fig.3 7.6

45250R-07-16T-SF ß 16 250 261 180 1.875" - - 0.551" 1.000" 1.496" 63 Fig.3 12.9

45315R-07-20T-SF � 20 315 326 240 1.875" - - 0.551" 1.000" 1.496" 63 Fig.4 20.7

MOFX 45080R07-5T-MSF ß 5 80 91 70 27 20 14 7 12.4 22 50 Fig.1 1.4

45100R07-6T-MSF ß 6 100 111 85 32 - - 8 14.4 28 50 Fig.2 2.1


Metric Bore Dia.

45125R07-8T-MSF ß 8 125 136 100 40 - - 9 16.4 30 63 Fig.2 3.9

45160R07-10T-MSF ß 10 160 171 120 40 - - 10 16.4 30 63 Fig.2 6.0 OFMR07 Type


45200R07-12T-MSF ß 12 200 211 140 60 - - 15 25.4 38 63 Fig.3 7.4

45250R07-16T-MSF ß 16 250 261 180 60 - - 15 25.4 38 63 Fig.3 12.6

45315R07-20T-MSF � 20 315 326 240 60 - - 15 25.4 38 63 Fig.4 20.7

� Spare Parts Recommended Cutting Conditions � C15

Cartridge Wedge Adjustment


Cartridge Wedge
Screw Screw Screw Wedge Screw Wedge

LOF07R SH-50150TR WOF07R W8X21 AJ-412 Cartridge Insert


Screw
Wrench Wrench
(for Wedge) (for Cartridge)
Cartridge
Adjustment Screw

TH-4 TTC-20

Advantages
1) Wedge clamp system
2) Good surface finish (Easy edge adjustment system)
3) 8-edge insert provides high cost efficiency
4) High axial rake angle and double positive angle on chipbreaker provide low cutting force
5) SH chipbreaker (for general purpose / low cutting force) and GT chipbreaker (Tough edge)

(Customer Service) 800.823.7284 - Option 1 U.S. Stock Standard : Þ


(Technical Support) 800.823.7284 - Option 2 Made to Order / Quoted Item : �
C16 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MOFX45
� Applicable Inserts
Chipbreaker Range
Applicable Inserts � B21
<1049> <1049>

GRADES
A
Part Number
0.1575 0.1575
GT Chipbreaker
GT Chipbreaker

LINEUP / INSERTS
0.1181 0.1181

D.O.C.

D.O.C.
0.0787 0.0787
B
OFMR OFMR SH Chipbreaker
MOFX45...-SF
070405EN-SH0.0394 SH070408EN-GT
Chipbreaker
0.0394

Recommended Cutting Conditions � C15

45º / 70º LEAD


0 0.0039 0.0079 0.0118 0.0157 0 0.0039 0.0079 0.0118 0.0157
Note 1) OFMR0704��EN-GT / SH is a neutral insert. It can be also used for Left-hand (L) cutter C
(special order item). fz (ipt) fz (ipt)
Note 2) Inserts for MOFX type cutter cannot be used for MOF type cutters (Ref. to page � C15).
Max D.O.C. and Usable Edges

75º LEAD
Max. D.O.C.
Usable Edges D
OFMR07 type
4 Edges
(using 2 edges at the same time) 0.40"
8 Edges

90º LEAD
0.16"
� How to Adjust Edge Height (using only 1 edge at a time) E
1.Set the edge height adjustment screw 4. Loosen the screws (Preparation for edge fluctuation adjustment)
• Set the distance between the • Loosen the wedge screw by

HIGH FEED
bottom of edge height approximately 10º.
adjustment screw • Loosen the cartridge screw by
F
Ì

and the cutter body approximately 45º.


to approximately

MULTI-FUNCTION
0.040".
G
2. Set the cartridge 5. Correct the edge height
• Set the cartridge to the cutter • Measure the front edge height.
body with the cartridge screw. Using the most protruding

SLOT MILLS
Recommended torque: 5N·m insert as the reference, turn the
edge height adjustment screw H
counterclockwise to raise the
front edge height to match.

RADIUS / BALL-NOSE OTHER APPLICATIONS


3. Set the wedge 6. Make the final adjustment
J
• After setting the insert to the • Tighten the cartridge screw.
cartridge, set the wedge with Recommended torque: 5N·m
the wedge screw. Tighten the wedge screw.
Recommended torque: 6N·m Recommended torque: 6N·m
• Measure the front edge height K
again.

TOOL HOLDING
Outlines of MOFX / MOF Mill
O
MOFX MOF (Ref. page � C14)
High durability of cutter body due to the cartridge design. Excellent chips evacuation when roughing sticky materials such as low
carbon steel and stainless steel.
SPARE PARTS

Best for finishing due to easy edge height adjustment.


P
Finishing Roughing

Stable Machining Unstable Machining


TECHNICAL

R
High Good Quality High Low Carbon Steel / Low Carbon Steel /
Efficiency Stainless Steel Efficiency Cutting Force Alloy Steel / Cast Iron Sticky Material / Stainless Steel
INDEX

MOFX MOFX MOF MOF MOFX MOF T


+ + + + + +
GT SH GT SH GT SH
MOFX is great for high precision machining and unstable machining.

800.823.7284
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MSE45

� MSE45 Face Mill (Coarse Pitch / Fine Pitch) Facing Chamfering

Ød Ød
b b

a
E

E
H

H
S

S
Ød2
Ød1 Ød1
45° 45°
ØD ØD
Coarse Pitch ØD1 Fig.1 ØD1 Fig.2

”E ”E
45º / 70º LEAD

C ”NN C ”NN

B
&

&
)

)
4

4
”E ”E ”NN
”E m ”E m
”% ”%
”% ”%
Fine Pitch Fig.3 Fig.4

� Toolholder Dimensions

Drawing

Weight
Inserts

Dimensions (mm) Rake Angle (°)


No. of
Stock

(kg)
Part Number
ØD ØD1 Ød Ød1 Ød2 H E a b s A.R. R.R.
MSE 45080R-6T ß 6 80 93 1.000" 20 13.0 50 1.024" 0.236" 0.375" 6 +20° -8.5° Fig.1 1.1
Coarse Pitch

45100R-6T ß 6 100 113 1.250" 46 - 50 1.260" 0.315" 0.500" 6 +20° -7.5° Fig.2 1.8
45125R-7T ß 7 125 138 1.500" 55 - 63 1.496" 0.394" 0.625" 6 +20° -6.5° Fig.2 3.4
Inch Bore Dia.

45160R-8T ß 8 160 173 2.000" 88 - 63 1.496" 0.433" 0.750" 6 +20° -5.5° Fig.2 5.2
45200R-10T ß 10 200 213 1.875" 68 101.6 63 1.496" 0.551" 1.000" 6 +20° -5.0° Fig.4 8.6
MSE 45080R-7T ß 7 80 93 1.000" 20 13.0 50 1.024" 0.236" 0.375" 6 +20° -8.5° Fig.1 1.1
45100R-8T ß
Fine Pitch

8 100 113 1.250" 46 - 50 1.260" 0.315" 0.500" 6 +20° -7.5° Fig.2 1.7
45125R-9T ß 9 125 138 1.500" 55 - 63 1.496" 0.394" 0.625" 6 +20° -6.5° Fig.2 3.3
45160R-10T ß 10 160 173 2.000" 88 - 63 1.496" 0.433" 0.750" 6 +20° -5.5° Fig.2 5.1
45200R-13T ß 13 200 213 1.875" 68 101.6 63 1.496" 0.551" 1.000" 6 +20° -5.0° Fig.4 7.4
MSE 45040R-3T-M ß 3 40 53 16 11.5 8.5 45 20 5.6 8.4 6 +20° -5.0° Fig.1 0.4
45050R-4T-M ß 4 50 63 22 17.0 11.0 48 21 6.3 10.4 6 +20° -5.0° Fig.1 0.5
45063R-5T-M ß 5 63 76 22 17.0 11.0 40 21 6.3 10.4 6 +20° -10.0° Fig.1 0.6
Coarse Pitch

45080R-6T-M ß 6 80 93 27 20.0 13.0 50 24 7.0 12.4 6 +20° -8.5° Fig.1 1.1


45100R-6T-M ß 6 100 113 32 46.0 - 50 32 8.0 14.4 6 +20° -7.5° Fig.2 1.8
45125R-7T-M ß 7 125 138 40 55.0 - 63 33 9.0 16.4 6 +20° -6.5° Fig.2 3.4
Metric Bore Dia.

45160R-8T-M ß 8 160 173 40 88.0 66.7 63 30 9.0 16.4 6 +20° -5.5° Fig.3 5.2
45200R-10T-M ß 10 200 213 60 68.0 101.6 63 32 14.0 25.7 6 +20° -5.0° Fig.4 8.6
MSE 45040R-4T-M ß 4 40 53 16 11.5 8.5 45 20 5.6 8.4 6 +20° -5.0° Fig.1 0.4
45050R-5T-M ß 5 50 63 22 17.0 11.0 48 21 6.3 10.4 6 +20° -5.0° Fig.1 0.5
45063R-6T-M ß 6 63 76 22 17.0 11.0 40 21 6.3 10.4 6 +20° -10.0° Fig.1 0.6
Fine Pitch

45080R-7T-M ß 7 80 93 27 20.0 13.0 50 24 7.0 12.4 6 +20° -8.5° Fig.1 1.1


45100R-8T-M ß 8 100 113 32 46.0 - 50 32 8.0 14.4 6 +20° -7.5° Fig.2 1.7
45125R-9T-M ß 9 125 138 40 55.0 - 63 33 9.0 16.4 6 +20° -6.5° Fig.2 3.3
45160R-10T-M ß 10 160 173 40 88.0 66.7 63 30 9.0 16.4 6 +20° -5.5° Fig.3 5.1
45200R-13T-M ß 13 200 213 60 68.0 101.6 63 32 14.0 25.7 6 +20° -5.0° Fig.4 7.4

� Spare Parts
Spare Parts
� Clamp Screw � Wrench � Shim � Shim Clamp � Wrench
Part Number Screw

MSE 45040R-ßT-M CP8X15TL


45050R-ßT-M (Left-hand screw)
MSE 45080R-ßT �
LW-2
~

TTC-25 MSE-4245S SP4X9


45200R-ßßT CP8X23TL (for Shim Clamp Screw) �
� � �
MSE 45063R-ßT-M (Left-hand screw)
~

Clamp Screw � has a Left-hand thread.


45200R-ßßT-M Therefore turn the wrench to the right to remove the insert.
· Arbor Bolt (SP8X35) is included for MSE45040R-OT-M.
· Arbor Bolt (HH10X30S) is included for MSE45050R-OT-M and MSE45063R-OT-M. Recommended Cutting Conditions � C19
· Arbor Bolt (HH12X35M) is included for MSE45080R-OT-M and MSE45080R-OT.

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(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
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MSE45-SF

� MSE45-SF Face Mill (Easy Edge Adjustment) Facing Chamfering

GRADES
A
ØD1 ØD1
Ød Ød
b b

LINEUP / INSERTS
a

a
B

E
H

H
S

S
Ød2
Ød1
Ød1

45º / 70º LEAD


ØD 45° Fig.1 ØD 45°
Fig.2
C

� Toolholder Dimensions
Dimensions (mm) Rake Angle (°)

Drawing

75º LEAD
Weight
Inserts
No. of
Stock

(kg)
Part Number
ØD ØD1 Ød Ød1 Ød2 H E a b s A.R. R.R.

MSE 45080R-5T-SF ß
Metric Bore Inch Bore

5 80 101 1.000" 38 - 50 1.024" 0.236" 0.375" 6 +20° -8.5° Fig.2 1.5


Dia.

45100R-6T-SF ß 6 100 119 1.250" 45 - 50 1.260" 0.315" 0.500" 6 +20° -7.5° Fig.2 2.2

90º LEAD
45125R-7T-SF ß 7 125 143 1.500" 55 - 63 1.496" 0.394" 0.625" 6 +20° -6.5° Fig.2 4.0
E
MSE 45063R-4T-M-SF ß 4 63 85 22 17 11 50 21 6.3 10.4 6 +20° -10° Fig.1 1.2
45080R-5T-M-SF ß 5 80 101 27 40 13 50 24 7.0 12.4 6 +20° -8.5° Fig.1 1.5
Dia.

45100R-6T-M-SF ß 6 100 119 32 45 - 50 32 8.0 14.4 6 +20° -7.5° Fig.2 2.2


45125R-7T-M-SF ß 7 125 143 40 55 - 63 30 9.0 16.4 6 +20° -6.5° Fig.2 4.0

HIGH FEED
� Spare Parts F
Spare Parts
� Cartridge � Clamp � Clamp � Clamp � Adjustment � Wrench ļ

MULTI-FUNCTION
Screw Screw
Part Number
ŀ
G
Ł

MSE 45ßßR-ßT-SF C43R C44R


LSE-445SR W6X17 SV-60136TR TTC-20 Ŀ

SLOT MILLS
MSE 45ßßR-ßT-M-SF (for Insert) (for Cartridge)

· Arbor Bolt (HH10X30S) is included for MSE45063R-4T-M-SF.


Ľ ľ
H
· Arbor Bolt (HH12X35M) is included for MSE45080R-5T-M-SF.

� Applicable Inserts

RADIUS / BALL-NOSE OTHER APPLICATIONS


Applicable Inserts � B10 Applicable PCD Inserts � B26
J
Part Number

With Wiper Edge With Wiper Edge K


SEEN 42AFTR-W
MSE45...-SF SEEN 42AFFR-W
42AFFR-W
SEEN 42AFTN
SEMR 42AFER-H SEKR 42AFEN-S SEKN 42AFTN SEEN 42AFFN

TOOL HOLDING
MSE45ßß-ßß
42AFFN
MSE45ßßßR-ßT - -
MSE45ßßßR-ßT-M
O

� Recommended Cutting Conditions


SPARE PARTS

Recommended Insert Grades (Cutting Speed Vc: sfm)


P
Feed Rate Cermet MEGACOAT PVD Carbide PCD
Workpiece Material
fz (ipt)
KPD001
TN100M PR1225 PR1210 PR830 KW10
(KPD010)
� � �
Carbon Steel ~0.0118 - - -
TECHNICAL

390 ~ 660 390 ~ 820 390 ~ 660


Alloy Steel ~0.0118 � � - � - -
R
330 ~ 590 330 ~ 720 330 ~ 590
� � �
Mold Steel ~0.0098 330 ~ 590 260 ~ 590 - 260 ~ 490 - -
� � �
Stainless Steel ~0.0098 390 ~ 660 390 ~ 720 - 390 ~ 660 - -
� �
INDEX

Cast Iron ~0.0118 - - 330 ~ 720 - 260 ~ 490 - T


� �
Non-ferrous Metals ~0.0079 - - - - 330~980 980~2620
�: 1st Recommendation �: 2nd Recommendation

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MSE45-SF

� How to Adjust Cutting Edge Height


� Screw Names � Adjustable Height for the Cutting Edge
MSE45-SF MTE90-SF • For model MSE45-SF: Approx. 0.02mm
• For model MTE90-SF: Approx. 0.05mm
Clamp Screw (The difference in adjustable height varies
because of the difference in corner angles.)

Cartridge Screw

Adjustment Screw
45º / 70º LEAD

C * For the explanations below, refer to the screw names indicated above.

1) Partial Adjustment of the Adjustment Screw 2) Partial Tightening of the Clamp Screw and Cartridge Screw
� Loosen the edge adjustment screw
� Tighten as much as the edge adjustment screw is tensioned � Partial tighten the cartridge screw. � Partial tighten the clamp screw.

Tightening

Tightening
� Tightening

* Perform work with all inserts attached in their correct positions.


Loosening Notes) Partial tightening: Tighten the adjustment screw only partially, so that further adjustment is still possible.

3) Measuring the Cutting Edge Fluctuation


Example: Measuring the Front Cutting Edge Fluctuation
� No.
Measurement
Results
Edge
� � Results Fluctuation
� 0.263mm -0.006mm
� 0.258mm -0.011mm
� � 0.254mm -0.015mm
� 0.269mm Max. 0mm
� � 0.261mm -0.008mm
� � 0.250mm Min. -0.019mm

Current fluctuation:19μm
(Number �~� are not indicated on Milling Cutter)

* With each of these screws partialy tightened: cartridge screw, clamp screw, adjustment screw, measure the cutting edge fluctuation.

4) Correcting the Fluctuation 5) Firm Tightening of the Cartridge and Insert


Based on the measurement results, correct the fluctuation. � Fully tighten the cartridge screw.

Tightening
Tightening Tightening

Using the measured amount of fluctuation, adjust so that the fluctuation is corrected at the highest corner of the cutting edge, then fully tighten the adjusting screw.

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MSE45-SF

� SEEN Wiper Insert


� Wiper Insert Features

GRADES
By installing one wiper insert on the cutter that also has a standard inserts attached, the surface roughness can be improved.
A
The edge geometry of the wiper insert is an arc style and overhang is slightly prominent to the axis direction when cutter is installed.
Finishing with a wiper insert enables better surface quality.

LINEUP / INSERTS
Example when Finishing
� Recommended Cutting Conditions
Aluminum with Ø125mm… B
1) Vc, fz should be within recommended cutting conditions
2) D.O.C. ≤ 0.0197"

� Mounting Wiper Insert

45º / 70º LEAD


1) Install only one wiper insert along with standard inserts. C
2) As only one edge of the wiper insert is used, make sure insert arrow mark “�” ×5 Edges + ×1 Edge
faces the workpiece cutting surface.


3) Check overhang amount of wiper insert using MSE45-SF type so that you can
obtain stable surface roughness.
KW10 KPD001

75º LEAD
Arrow side is
wiper edge
D
� Setup Overhang for Wiper Edge
1) Please adjust wiper insert overhang within 0.0012" to 0.0039" from the
largest overhang of the standard inserts. If overhang is larger than this, the life of the Lower Costs &
wiper insert will be lower. Good Surface Finish

90º LEAD
2) 0.0020" overhang is recommended for the wiper insert. E

� Case Studies � Example of attaching wiper insert

HIGH FEED
No. Insert
Edge F
For Aluminum (5052) Fluctuation
� Standard -0.006mm
3.0
Cutting Conditions � Standard -0.011mm

MULTI-FUNCTION
2.5
2.5 Improving ·MSE45100R-6T-SF
·Vc = 980 sfm � Standard -0.015mm
Surface ·D.O.C. = 0.0079" � Standard 0mm G
·fz = 0.0079 ipt
2.0 Roughness ·Wet � Standard -0.008mm
·No Wiper Insert � With Wiper Edge +0.03mm~+0.10mm
Rz (μm)

SEKN42AFFN (KW10)
1.5 6 Inserts

SLOT MILLS
·With Wiper Insert
0.9 SEKN42AFFN (KW10) � H
1.0 5 Inserts
SEEN42AFFR-W (KPD001)
1 Insert

0.5

RADIUS / BALL-NOSE OTHER APPLICATIONS



0 J
No Wiper Insert Attaching SEEN Wiper Insert
( Overhang +0.002” )


For Steel (1049)
K

3.0
2.6 Cutting Conditions

2.5 Improving ·MSE45100R-6T-SF

TOOL HOLDING
·Vc = 660 sfm
Surface ·D.O.C. = 0.0079"
·fz = 0.0039 ipt O
2.0 Roughness ·Dry
·No Wiper Insert
Rz (μm)

SEKN42AFTN (TN100M)
1.5 1.3 6 Inserts
SPARE PARTS

·With Wiper Insert


SEKN42AFTN (TN100M)
1.0 5 Inserts Attach Insert P
SEEN42AFTR-W (TN100M) Facing the Workpiece
1 Insert
0.5

0
TECHNICAL

No Wiper Insert” Attaching SEEN Wiper Insert R


( Overhang +0.002” )
INDEX

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MSO45-S / MSO45

� MSO45-S with Cylindrical Shank (High Rake) Facing Chamfering

45°

ØD1

Ødh7
ØD
45°

S

L
45º / 70º LEAD

C
� Toolholder Dimensions
Spare Parts
Dimensions (mm) Rake Angle (°)
Shim Clamp
Shim Clamp Clamp Screw Wrench
Screw
Inserts
No. of
Stock

Part Number

ØD ØD1 Ød L � S A.R. R.R.

MSO 4550-S ß 4 50 66 32 120 40 7.1


4563-S ß 5 63 79 32 120 40 7.1 +27° -8° MSO-4T245 SP3X6 CH-20R TH8X15 TH-4
4580-S ß 5 80 96 32 120 40 7.1

� MSO45 Face Mill (High Rake)


Ød Ød
b b Ød3

45°
a

G
E
E

H
H

S Ød4 S
Ød1
ØC
ØD 45° 45°
ØD
ØD1 ØD1
Fig.1 Fig.2

� Toolholder Dimensions

Weight (kg)
Dimensions (mm) Rake Angle (°)

Drawing
Inserts
No. of
Stock

Part Number
ØD ØD1 Ød Ød1 Ød2 Ød3 Ød4 ØC H E G a b S A.R. R.R.

MSO 45100R ß 5 100 114.8 31.750 48 - - - - 60 32 - 8 12.7 7.1 Fig.1 2.5


45125R ß 6 125 140.0 38.100 58 - - - - 60 38 - 10 15.9 7.1 Fig.1 3.7
+27° -8°
45160R ß 8 160 174.5 50.800 68 - - - - 60 38 - 11 19.0 7.1 Fig.1 5.4
45200R ß 10 200 214.5 47.625 - - 18 26 101.6 60 38 32 14 25.4 7.1 Fig.2 8.4

� Spare Parts
Spare Parts �
� Cartridge � Cartridge � Clamp � Clamp Screw Wrench �

Clamp Screw
Part Number


MSO 45...R LSO-445R HH4X16 CH-20R TH8X15 TH-4

� Applicable Inserts
Applicable Inserts � B10 Applicable PCD Inserts � B26

Part Number

SOKN 13T3AXTN
MSO 45... SOKR 13T3AXEN-J SOKN 13T3AXFN-NE
13T3AXFN

Recommended Cutting Conditions � C23


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MSO45-S-09

� MSO45-S-09 with Cylindrical Shank (High Rake) Facing Chamfering

GRADES
A

45°

Ød h7
ØD1
ØD

LINEUP / INSERTS
45° B

S

45º / 70º LEAD


L
C

� Toolholder Dimensions
Spare Parts

75º LEAD
Dimensions (mm) Rake Angle (°) D
Clamp Screw Wrench
Inserts
No. of
Stock

Part Number

ØD ØD1 Ød L � S A.R. R.R.

90º LEAD
MSO 4550-S32-09 ß 3 50 60 32 110 30 4.2
E
4563-S32-09 ß 4 63 73 32 110 30 4.2 +27° -8° SB-3060TR DT-10
4580-S32-09 ß 4 80 90 32 110 30 4.2

HIGH FEED
� Applicable Inserts
F
Applicable Inserts � B22

MULTI-FUNCTION
Part Number
G

SOMW 0903AXTN

SLOT MILLS
MSO 45...-09 SOMT 0903AXEN-J
0903AXFN
H
� MSO45 / MS045...-09 Recommended Cutting Conditions

RADIUS / BALL-NOSE OTHER APPLICATIONS


Recommended Insert Grades (Cutting Speed Vc: sfm)

Workpiece Material
Feed Rate Cermet MEGACOAT Carbide PCD J
fz (ipt)
TN100M PR1225 PR1210 KW10 KPD230

� �
Carbon Steel ~0.0118
390 ~ 660 390 ~ 820
- - -

Alloy Steel ~0.0118


� �
- - - K
330 ~ 590 330 ~ 720
� �
Mold Steel ~0.0098
330 ~ 590 260 ~ 590
- - -

TOOL HOLDING
� �
Stainless Steel ~0.0098
390 ~ 660 390 ~ 720
- - -

� �
O
Cast Iron ~0.0118 - -
330 ~ 720 260 ~ 490
-

� �
Non-ferrous Metals ~0.0079 - - -
330 ~ 980 980 ~ 2620
SPARE PARTS

�: 1st Recommendation �: 2nd Recommendation


P
TECHNICAL

R
INDEX

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
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45º / 70º LEAD

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75° LEAD ANGLE

D 75° LEAD ANGLE


MSRS15
MSP15 / MSE15
D1 - D8
D2 - D8
D2
D8

D1
MSRS15 HEAVY MILLING FACE MILL

Facing

MonSteR
M S RS Square Mill
Conventional Tools
Metal Removal Rate
Drastically Increased
75º LEAD

D Square (4-edge) type MSRS15 Face Mill

Roughing Takes Place in One Pass (Max. D.O.C. 0.472")


MSRS15
Large depths of cut and high feed rates improve metal removal efficiency
� Recommended D.O.C. : 5mm~10mm (0.200"~0.400") A.R. +9°
Wide lands strengthen edges R.R. −9° (ø80mm)
−5° (> ø100mm)
0.709"
(Max. D.O.C.)

0.590"
0.472"

75° Lead Angle


0.250"
Corner-R = 0.047"

Large wiper edges enable increased feed rates. Strong inserts due to 6.35mm (0.250") thickness.

� Chipbreaker Selection
Low Cutting Force Oriented General Purpose Edge Strength Oriented

Insert
Type
+ + +
NB2P (4-Notched) NB3P (5-Notched) NB2 (2-Notched) NB3 (3-Notched) NB2T (2-Notched) NB3T (3-Notched)
Ideal when using extended arbors or for cutting thin plate General purpose with good balance of strength and low cutting Ideal for interrupted cutting
Applications workpieces resistance Ideal when feed rate is increased or workpiece material is Cast Iron

As many as four (or five) Notches help to alleviate the shock when Strength is increased by the edge shape and moderate rake angle
Strength, cutting resistance, and chip control are all well balanced
biting into the workpiece of the chamfer edge
Wide Land
Edge 1st Land Smooth
2nd Land Large Rake Angle Rake Angle With Corner
Preparation Chamfering

C0.12x15°(C0.005inx15°)
+R0.05 (+R0.002in)

A supplemental chipbreaker may be used when it is necessary to increase strength Insert Number - NB2P (4-Notched) and NB3P (5-Notched)
and bite while focusing on low cutting resistance, as when machining welded areas. In order to match each insert with the corresponding insert pocket of the milling cutter,
“2” is marked for NB2P insert (4-Notched) and “3” is marked on NB3P insert (5-Notched).

NB2
or
NB3
+ V

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MSRS15 HEAVY MILLING FACE MILL

Facing
Notched Inserts Reduce Cutting Forces and Chattering to Enable Efficient Machining

GRADES
� Notched Inserts � Notch effect
The effects of the notch can be seen at more than 0.20" of vertical axial D.O.C.
A
(effects for NB3 appears from at least 0.08" or more)

LINEUP / INSERTS
B

0.20"

45º / 70º LEAD


C
Notched Notched

NB2 NB3

0.08"
With 2 Notches With 3 Notches
NB2 NB3

75º LEAD
D
Designed to Suppress Chattering by Reducing Cutting Forces

�Possible to cut thin-plate workpieces � Comparison of cutting force (radial force)

90º LEAD
MSRS suppresses chattering by generating less "lifting force" during cutting. E
(N)
-200 -200

Down Force Lift Force

HIGH FEED
-100 -100 F
0 0

100 100

MULTI-FUNCTION
Overhang 4.7
2" 200 200 G
0.35"

300 300

400 400
MSRS15160R-8T

SLOT MILLS
Workpiece Material: 1050 Steel H
Vc = 675 sfm (n = 398 RPM) MSRS15 Competitor A
fz = 0.006 ipt (Vf = 18.78 ipm), D.O.C. × ae = 0.24" × 3.94"
(Cutting of unsupported overhang from a thickness of 0.600"-0.350")

RADIUS / BALL-NOSE OTHER APPLICATIONS


J
Features of Toolholder
Designed with Large Chip Pockets
Coarse Pitch Good Chip Evacuation
Fine Pitch Higher Productivity Due to Close Pitch Design

TOOL HOLDING
O
SPARE PARTS

Designed with Cartridges Applicable Insert Number


Prevents Damage to Base Body (Notch Number)
P
Insert Replacement Identification
TECHNICAL

R
INDEX

Insert number is transcribed as a


T
result of the cutting tool load.

* Depending on the cutting conditions, marks may not be transcribed.

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MSRS15 HEAVY MILLING

� MSRS15 Face Mill (Inch Bore Dia.) Facing

Ød Ød Rake Angle (°)


b
b Part Number A.R. R.R.

a
a
MSRS153000R... +9º -9º

E
E
MSRS154000R...

H
H
~ +9º -5º
MSRS1512000R...

S
S
Ød1
Ød2
MSRS15080R... +9º -9º
15° 15°
Ød1
ØD Fig.1 ØD Fig.2
MSRS15100R...
ØD1 ØD1 ~ +9º -5º
Ød MSRS15315R...
b Ød3 Ød
b Ød3 Ød5

a
G
E

G
E
H

H
Ød4 Ød6

S
Ød4
15°
ØC 15°
ØC
ØC1
75º LEAD

ØD
D (Coarse Pitch Shown)
ØD1 Fig.3 ØD
ØD1
Fig.4

� Toolholder Dimensions (Bore Dia Ød: Inch)


Dimensions

Drawing

Weight
Inserts
No. of
Stock

Unit

(kg)
Part Number
ØD ØD1 Ød Ød1 Ød2 H E a b S Ød3 Ød4 Ød5 Ød6 ØC ØC1 ØG

MSRS 153000R-4T Þ 4 3.00 3.27 1.000 0.87 0.551 0.75 0.31 0.375 Fig.1 1.3
1.97
154000R-4T Þ 4 4.00 4.27 1.250 1.38 0.40 0.500 2.0
- - - - - - -
Coarse Pitch

155000R-6T Þ 6 5.00 5.27 1.500 2.13 1.00 0.40 0.625 Fig.2 3.6

156000R-8T Þ inch 8 6.00 6.27 2.000 2.68 0.47 0.750 0.47 5.0
-
158000R-10T Þ 10 8.00 8.27 2.48 7.7
- - - Fig.3
1510000R-12T Þ 12 10.00 10.27 2.500 - 1.25 0.53 1.000 0.675 1.045 4 1.25 12.0

1512000R-14T � 14 12.00 12.27 0.795 1.25 2.65 Fig.4 17.0

MSRS 153000R-6T Þ 6 3.00 3.27 1.000 0.87 0.551 0.75 0.31 0.375 0.47 Fig.1 1.3
1.97
154000R-6T Þ 6 4.00 4.27 1.250 1.38 0.40 0.500 1.9
- - - - - - -
155000R-8T Þ 8 5.00 5.27 1.500 2.13 1 0.40 0.625 Fig.2 3.5
Fine Pitch

156000R-10T Þ inch 10 6.00 6.27 2.000 2.68 0.47 0.750 4.9


-
158000R-12T Þ 12 8.00 8.27 2.48 7.6
- - - Fig.3
1510000R-14T Þ 14 10.00 10.27 2.500 - 1.25 0.53 1.000 0.675 1.045 4 1.25 11.9

1512000R-16T � 16 12.00 12.27 0.795 1.25 2.65 Fig.4 17.0

MSRS 15080R-4T ß 4 80 87 1.000" 20 13 1.024" 0.236" 0.375" Fig.1 1.3


50
15100R-4T ß 4 100 107 1.250" 42 1.260" 0.315" 0.500" 2.0
- - - -
Coarse Pitch

15125R-6T ß 6 125 132 1.500" 54 0.394" 0.625" Fig.2 3.6


- - -
15160R-8T ß mm 8 160 167 2.000" 68 0.433" 0.750" 12 5.0
-
15200R-10T ß 10 200 207 60 1.496" 7.7
32 Fig.3
15250R-12T ß 12 250 257 1.875" - 0.551" 1.000" 18 26 101.6 12.0

15315R-14T ß 14 315 322 22 32 177.8 25 Fig.4 17.0

MSRS 15080R-6T ß 6 80 87 1.000" 20 13 1.024" 0.236" 0.375" Fig.1 1.3


50
15100R-6T ß 6 100 107 1.250" 42 1.260" 0.315" 0.500" 1.9
- - - -
15125R-8T ß 8 125 132 1.500" 54 0.394" 0.625" Fig.2 3.5
Fine Pitch

- - -
15160R-10T ß mm 10 160 167 2.000" 68 0.433" 0.750" 12 4.9
-
15200R-12T ß 12 200 207 60 1.496" 7.6
32 Fig.3
15250R-14T ß 14 250 257 1.875" - 0.551" 1.000" 18 26 101.6 11.9

15315R-16T � 16 315 322 32 177.8 25 Fig.4 17.0

• Mounting bolts (HH12X35) are included in MSRS15080R-�T. (HH1/2-1.25) are included with MSRS153000R-�T. Applicable Inserts � D6
• Cartridge is included in the coarse pitch cutters, but no Cartridge in the fine pitch.

(Customer Service) 800.823.7284 - Option 1 U.S. Stock Standard : Þ


(Technical Support) 800.823.7284 - Option 2 Made to Order / Quoted Item : �
D4 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MSRS15 HEAVY MILLING

� MSRS15 Face Mill (Metric Bore Dia.) Facing

Ød Rake Angle (°)

GRADES
Ød
b b
Part Number A.R. R.R. A

a
a
MSRS15080R... +9º -9º

E
E

H
H
MSRS15100R...

LINEUP / INSERTS
~ +9º -5º

S
MSRS15315R...

S
Ød2 15°
Ød1
15° B
Ød1
ØD Fig.1 ØD Fig.2
ØD1 ØD1
Ød
b Ød3 Ød
Ød3 Ød5

45º / 70º LEAD


b

a
G
E

G
E
H

H
Ød4 Ød6

S
Ød4
15°
ØC 15°
ØC
ØC1

75º LEAD
ØD

(Coarse Pitch Shown)


ØD1 Fig.3 ØD
ØD1
Fig.4 D

� Toolholder Dimensions (Bore Dia Ød: Metric)


Dimensions

90º LEAD
Drawing

Weight
Inserts
No. of

E
Stock

Unit

(kg)
Part Number
ØD ØD1 Ød Ød1 Ød2 H E a b S Ød3 Ød4 Ød5 Ød6 ØC ØC1 ØG

MSRS 15080R-4T-M ß 4 80 87 27 20 13 24 7 12.4 Fig.1 1.3


50
15100R-4T-M ß 4 100 107 32 45 29 8 14.4 - - - - 2.0

HIGH FEED
Fig.2
Coarse Pitch

15125R-6T-M ß 6 125 132


40
55
33 9 16.4 - - -
3.6 F
15160R-8T-M ß mm 8 160 167 68 12 14 20 66.7 28 5.0
-
15200R-10T-M ß 10 200 207 60 Fig.3 7.7

MULTI-FUNCTION
15250R-12T-M ß 12 250 257 60 - 38 15 25.7 18 26 101.6 32 12.0
15315R-14T-M ß 14 315 322 22 32 177.8 Fig.4 17.0
MSRS 15080R-6T-M ß 6 80 87 27 20 13 24 7 12.4 Fig.1 1.3
G
50
15100R-6T-M ß 6 100 107 32 45 29 8 14.4 - - - - 1.9
Fig.2
ß
Fine Pitch

15125R-8T-M 8 125 132 55 3.5


40 33 9 16.4 - - -
15160R-10T-M ß mm 10 160 167 68 12 14 20 66.7 28 4.9

SLOT MILLS
-
15200R-12T-M ß 12 200 207 60 Fig.3 7.6 H
15250R-14T-M ß 14 250 257 60 - 38 15 25.7 18 26 101.6 32 11.9
15315R-16T-M � 16 315 322 22 32 177.8 Fig.4 17.0

RADIUS / BALL-NOSE OTHER APPLICATIONS


• Mounting bolts (HH12X35) are included in MSRS15080R-�T-M.
• Cartridge is included in the coarse pitch cutters, but no Cartridge in the fine pitch.
J
� Spare Parts
Spare Parts
Anti-seize
Clamp Screw Wrench Cartridge Clamp Screw Wrench Mounting Bolt
Compound
Part Number
MP
K
-1

MSRS 153000R-4T HH1/2-1.25

TOOL HOLDING
154000R-4T SB-60120TR TT-25L MAP-1806 SB-40140TR DT-15 HH3/4-2.3
Coarse

O
Pitch

155000R-6T MP-1
Recommended Torque for Recommended Torque for
~ Insert Screw 7.5N · m Shim Clamp 3.5N · m -
1512000R-14T
MSRS 153000R-6T HH1/2-1.25
SPARE PARTS

154000R-6T SB-60120TR TT-25L HH3/4-2.3


P
Pitch
Fine

155000R-8T - - - MP-1
Recommended Torque for
~ Insert Screw 7.5N · m -
1512000R-16T
MSRS 15080R-4T(-M) HH12X35
SB-60120TR TT-25L MAP-1806 SB-40140TR DT-15
TECHNICAL
Coarse

15100R-4T(-M)
Pitch

~ Recommended Torque for Recommended Torque for MP-1


- R
Insert Screw 7.5N · m Shim Clamp 3.5N · m
15315R-14T(-M)
MSRS 15080R-6T(-M) HH12X35
SB-60120TR TT-25L
15100R-6T(-M)
Pitch
Fine

- - - MP-1
~ Recommended Torque for -
INDEX

15315R-16T(-M)
Insert Screw 7.5N · m T
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed Applicable Inserts � D6

Þ : U.S. Stock Standard (Customer Service) 800.823.7284 - Option 1


� : Made to Order / Quoted Item (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com D5
MSRS15 HEAVY MILLING

Facing
� Applicable Inserts

Applicable Inserts � B23 (Right-hand Shown)

Part Number

2-Notch 3-Notch 2-Notch / Tough Edge 3-Notch / Tough Edge

MSRS...
MSRS...M
SPMT 1806EDER-NB2 SPMT 1806EDER-NB3 SPMT 1806EDSR-NB2T SPMT 1806EDSR-NB3T

For Custom Ordered


Left-hand Cutter
- - SPMT 1806EDSL-NB2T SPMT 1806EDSL-NB3T

Applicable Inserts � B23


75º LEAD

D
Part Number

4-Notch / Low Cutting Force 5-Notch / Low Cutting Force Without Notch

MSRS...
MSRS...M
SPMT 1806EDER-NB2P SPMT 1806EDER-NB3P SPMT 1806EDER-V
Chipbreaker Selection � D2

� Recommended Cutting Conditions


Feed Rate fz (ipt) Recommended Insert Grades (Cutting Speed Vc: sfm)
Part Number NB2P NB2 NB2T MEGACOAT PVD Coated Carbide
+ + +
NB3P NB3 NB3T PR1225 PR1230 PR1210 PR830

� � �
Carbon Steel 0.006 0.008 0.012
400 ~ 600 ~ 820 400 ~ 600 ~ 725
-
400 ~ 575 ~ 725

� � �
Alloy Steel 0.006 0.008 0.012
400 ~ 600 ~ 820 400 ~ 600 ~ 725
-
400 ~ 575 ~ 725

� � �
Mold Steel 0.004 0.006 0.008
325 ~ 525 ~ 725 325 ~ 525 ~ 675
-
325 ~ 500 ~ 675


Gray Cast Iron 0.008 0.010 0.014 - -
400 ~ 600 ~ 820
-


Nodular Cast Iron 0.006 0.008 0.012 - -
325 ~ 525 ~ 725
-

Stainless Steel Not Recommended

Aluminum / Copper Not Recommended

� : 1st Recommendation � : 2nd Recommendation

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MSRS15 HEAVY MILLING

� Case Studies Facing

Structural Steel 1050 Steel

GRADES
A
Plate Rail Top
· Vc=492 sfm (n = 382 RPM) · Vc=492 (n = 300 RPM)
· D.O.C. × ae = 0.39"×4.92" · D.O.C. × ae = 0.24" × 5.51"

LINEUP / INSERTS
· fz=0.008 ipt (Vf = 18.03 ipm) · fz=0.008 ipt (Vf = 18.90 ipm)
in
· Dry · 6 flutes
19
.70 · Dry · 8 flutes B
· MSRS15125R-6T · MSRS15160R-8T
Bottom
· SPMT1806EDER-NB2 · SPMT1806EDER-NB2
· SPMT1806EDER-NB3 Productivity improved · SPMT1806EDER-NB3 5.50in Productivity improved
(PR830) (PR830)

45º / 70º LEAD


by 4.4 times! by 4.7 times!
C
MSRS15 Metal Removal Rate 34.91in3/min. MSRS15 Metal Removal Rate 24.59in3/min.

Competitor’s Cutter A 7.87in3/min. Competitor’s Cutter B 5.21in3/min.

75º LEAD
[Competitor’s Cutter A]
ø125mm, 6 flutes
[User’s Comments]
Because conditions can be raised drastically, this cutter was very effective at
[Competitor’s Cutter B]
Machining at 0.08" × 3 passes
[User’s Comments]
MSRS can complete cutting with 1 pass what needed to be
D
Vc=492sfm (n=382RPM) reducing cycle time. Vc = 492 sfm (n = 300RPM) cut with 3 passes previously. Cutting sound of MSRS was
ap×ae=0.12×4.92in Productivity improved by 4.4 times. D.O.C. × ae= 0.08 × 5.51in still quiet. Productivity improved by 4.7 times.
fz=0.006ipt (Vf=13.54ipm) (Customer Evaluation) fz=0.005ipt (Vf=11.81ipm) (Customer Evaluation)

90º LEAD
E
Cast Steel 1045 Steel
Industrial Machine Components Gear
· Vc = 325 sfm (n = 200 RPM) · Vc = 675 sfm (n = 255 RPM)

HIGH FEED
· D.O.C. × ae = 0.394" × 4.490" · D.O.C. × ae = 0.394" × 7.874"
· fz = 0.016 ipt (Vf = 25 ipm) · fz = 0.007 ipt (Vf = 23.62 ipm) F
· Dry · 8 flutes · Dry · 14 flutes
· MSRS15160R-8T · MSRS15250R-14T
· SPMT1806EDER-NB2 · SPMT1806EDER-NB2

MULTI-FUNCTION
· SPMT1806EDER-NB3 Productivity improved · SPMT1806EDER-NB3 Productivity improved
(PR830) by 2.5 times! (PR830) by 2.6 times! G

MSRS15 Metal Removal Rate 44.18in3/min. MSRS15 Metal Removal Rate 73.23in3/min.

SLOT MILLS
Competitor’s Cutter C 17.70in3/min. Competitor’s Cutter D 28.00in3/min.
H
[Competitor’s Cutter C] [User’s Comments] [Competitor’s Cutter D] [User’s Comments]
Ø6", 8 flutes Before MSRS, ap could not be increased due to high cutting resis- Ø250mm, 12 flutes Cutting sound is quiet even when cutting width is less than
Vc = 820sfm (n = 522min-1) tance, but MSRS can increase ap without increasing load on the Vc=400sfm (n=153RPM) 80% of cutter dia.
D.O.C. × ae = 0.394" × 4.490" main spindle. Productivity improved by 2.5 times D.O.C. × ae = 0.20"×7.87" Productivity improved by 2.6 times.

RADIUS / BALL-NOSE OTHER APPLICATIONS


fz=0.010ipt (Vf=40.00ipm) (Customer Evaluation) fz = 0.010 ipt (Vf = 18.07 ipm) (Customer Evaluation)

J
Q&A

Q-1 What amount of cutting width (ae) is recommended in a radial direction?


K

A-1 The estimated amount is 70-80% of the diameter of the cutting tool.

TOOL HOLDING
Q-2 Why does the MSRS15 have a 75° lead? O

A-2 45° cutting angles can reduce the impact in cutting a workpiece but also increase thrust force. On the other hand, a 90° cutting
angle can reduce thrust forces but increases the impact when the insert cuts the workpiece. The 75° cutting angle of the MSRS15 can
SPARE PARTS

suppress both thrust force and impact, offering a good balance and enabling smooth machining even in heavy machining applications.
P
TECHNICAL

R
INDEX

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MSP15 / MSE15

� MSP15 (Cylindrical Shank) �  MSE15 (Cylindrical Shank / High Rake) Facing

ØD1

Ød h7
ØD
15°

S

L

� Toolholder Dimensions

Rake Angle Spare Parts


Dimensions (mm) (°) Clamp Set Wrench Shim Shim Clamp Screw
Inserts
No. of
Stock

Part Number
75º LEAD

D ØD ØD1 Ød L � S A.R. R.R.

MSP 1550 � 3 50 57
32 120 40 9 +10° -2° CPS-6M LW-3 MSP-42 SP3X8
1563 � 3 63 70

MSE 1550 � 3 50 57 +3°

1563 � 3 63 71 32 120 40 8.5 +20° CPS-6M LW-3 MSE-4215 SP3X8


+6°
1580-32 � 4 80 87

� Applicable Inserts
Applicable Inserts � B11 (Right-hand Shown) Applicable Inserts � B10

Part Number

SPCN 42EDTR
SPKN 42EDTR
MSP 15... SPMR 42EDER-H SPKR 42EDER-S -
SPKN 42EDER
SPKN 42EDFR
MSE 15... - - - SEKN 42EFTR

� Recommended Cutting Conditions


Recommended Insert Grades (Cutting Speed Vc: sfm)
Feed CVD Coated
Part Number Cermet MEGACOAT Carbide PCD
Rate fz (ipt) Carbide
TN100M PR1225 PR1210 CA420M KW10 KPD001 KPD010
� �
Carbon Steel ~0.012
390 ~ 660 390 ~ 820
- - - - -

� �
Alloy Steel ~0.012
330 ~ 590 330 ~ 720
- - - - -

� �
Mold Steel ~0.010
330 ~ 590 260 ~ 590
- - - - -

� �
Stainless Steel ~0.010
390 ~ 660 390 ~ 720
- - - - -

� � �
Cast Iron ~0.012 - -
330 ~ 720 560 ~ 980 260 ~ 490
- -

� � �
Non-ferrous Metals ~0.008 - - - -
330 ~ 980 980 ~ 2620 980 ~ 2620

� : 1st Recommendation � : 2nd Recommendation

(Customer Service) 800.823.7284 - Option 1 U.S. Stock Standard : Þ


(Technical Support) 800.823.7284 - Option 2 Made to Order / Quoted Item : �
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90° LEAD ANGLE

E 90° LEAD ANGLE


MEW
MEC / MECX
MEWH
MECH
M-FOUR

Helical Milling
Helical Milling
E1 - E75
E2 - E75
E2
E12
E28
E32
MFWN M-SIX E40
MTE90-SF Easy Edge Adjustment E48
MTE90 / MTP90 E49
MSO90 / MSO90-S E50
MSRS90 E52
MSR / MSR-BT50 E58
DMC / DMC-SX / DMC-H E65
MEAL Aluminum Machining E68
MTPS / MTES E69
EM / EM-LE E70
FM-90 E72
FM-AL / EM-AL Aluminum Machining E73
MAP E74
CEM E75

E1
M-FOUR (MEW)

M-Four
MEW Milling Cutter
The M-Four double-sided, 4-edge insert with Kyocera’s unique
A.R. Max+10�
(LOMU15...type) mold technology reduces cutting forces for reduced vibrations

90� Cutting Obtuse Edge for Increased Cutting Edge Toughness


Edge Angle

Cutting Edge
90°

Obtuse Edge
90º LEAD

E
Unique Insert-Forming
Technology

Low Cutting Forces Equivalent to Positive Inserts


• Cutting Force Comparison • Fracture Resistance Comparison
Stability at High Feed Rate
*Cutting force is the resultant force of the principal force and the feed force
2000
MEW Available for
GM
1800 Chipbreaker
Further Cutting
Equivalent to
Cutting Force (N)

1600 Positive Inserts Feed Rate (ipt)


Competitor D
(Negative) X Fracture Occurred 0.012
1400
1200 0.014
127% 109% 100% 98%
Competitor E
(Negative) X Fracture Occurred
1000

800 Competitor A Competitor B MEW Competitor C 0 10 20 30 40 50


(Negative) (Negative) GM Chipbreaker (Positive)
Cutting Time (min)

1049 Ø20mm Cutter 4140 (37~39Hs) Ø20mm Cutter


Vc = 500 sfm D.O.C. × ae = 0.118” × 0.591” fz = 0.006ipt (Internal Evaluation) Vc = 400sfm D.O.C. × ae = 0.118” × 0.394” fz = 0.012~0.014 ipt (Internal Evaluation)

Improved Surface Finish & Minimized Vibration


Large Rake Angle Reduces Cutting Forces
Sharp cutting and superior resistance to vibration and burrs due to
MEW Competitor F Competitor G
helical cutting edge and optimum axial rake design GM Chipbreaker (Negative) (Positive)

+20˚ +17˚ +17˚


Surface of Shoulder Wall Burr Comparison with Positive Cutters
Competitor H Competitor I
MEW (Positive Cutter) MEW (Positive Cutter)

Burrs

Smooth surface of MEW without chattering Fewer burrs than positive cutters due to sharp cutting

800.823.7284
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N MS
IT
EW !
M-FOUR (MEW)

E
Shouldering Slotting Facing Plunging

Extended Tool Life with Innovative


MEGACOAT NANO Coating Technology

GRADES
A

Special multi-layered coating, “MEGACOAT NANO” enables stable milling and extended tool life

LINEUP / INSERTS
B
PR1525 for steel and austenitic stainless steel, PR1510 for cast iron,
PR1535 titanium alloy and precipitation hardened steel
CA1535 (CVD coated carbide) for heat-resistant alloys and martensitic stainless steel

45º / 70º LEAD


C

40
MEGACOAT Base Multi-layer Structure MEGACOAT NANO
35

Hardness (GPa)

75º LEAD
30 D
TiCN MEGACOAT
25
TiAIN
20
TiN

90º LEAD
15 E
10
400 600 800 1,000 1,200 1,400
Oxidation Temperature (°C)
Carbide Substrate

HIGH FEED
Low Oxidation Resistance High F
Prevents wear and fracture with high hardness (35GPa) and superior oxidation resistance (oxidation temperature: 1,150˚C)

Chipbreaker Lineup

MULTI-FUNCTION
G
Three innovative chipbreaker designs to cover a wide range of applications
Chipbreaker Application Shape

SLOT MILLS
H
GM General
Purpose
• LOMU10 type
MAX
D.O
• LOMU15 type
MAX
D.O

RADIUS / BALL-NOSE OTHER APPLICATIONS


0.39 .C. 0.59 .C.
.394 4” .591 1”

J
SM Low Cutting Chips (Slotting)
D.O.C. (in)

D.O.C. (in)

Force .236 .394

.236

GH Heavy
Milling
.118

SM GM GH
AM
.118
SM GM GH
AM
K

.002 .004 .006 .008 .010 .012 .002 .004 .006 .008 .010 .012
1(: Aluminum /
AM fz (ipt) fz (ipt)

TOOL HOLDING
Non-ferrous
<Cutting Conditions> Vc = 500 sfm ae = ØD/2 Workpiece Material: 1050 Steel
Metals O
Chips (Shouldering)

Insert Corner-R(r�) Lineup Expansion


SPARE PARTS

P
Corner-R(r�) 0.4 ,1.0 ,1.2 ,1.6 and 2.0 added to GM chipbreaker lineup

1(: 1(: 1(: 1(: 1(:


TECHNICAL

04 Marking 08 Not 10 Marking 12 Marking 16 Marking 20 Marking R


on Insert Marked on Insert on Insert on Insert on Insert
INDEX

T
LOMU100404ER-GM LOMU100408ER-GM LOMU100412ER-GM LOMU100416ER-GM LOMU100420ER-GM
LOMU150504ER-GM LOMU150508ER-GM LOMU150510ER-GM LOMU150512ER-GM LOMU150516ER-GM LOMU150520ER-GM

800.823.7284
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EM W
S!
E

M-FOUR (MEW)
N
IT

� MEW End Mill (Inch)


+0
ØD -0.008”

Ød h6
� Fig.1
L
+0
ØD -0.008”

Ød h6
S
� Fig.2 Fig.3 Fig.4
L
+0
ØD -0.008”

Ød h6
S
� Fig.5 Fig.6 Fig.7
L
(Cylindrical Shank)
90º LEAD

E � Toolholder Dimensions (Inch)


Rake Angle
Dimensions (in)
Inserts

(°)
No. of
Stock

Coolant Drawing Max


Shank Part Number Hole RPM�
A.R.
ØD Ød L � S R.R.
(Max)
MEW 0625-W500-10-2T Þ 0.500 2.75 0.969 No Fig.4 43,900
0.625 -22°
0625-W625-10-2T Þ 0.625 3.00 1.046 Yes Fig.6 43,900
2 0.393 +7°
0750-W625-10-2T Þ 0.625 1.145 Fig.3 42,000
0.750 3.25 -20° Yes
0750-W750-10-2T Þ 0.750 1.170 Fig.6 42,000
0750-W750-10-3T Þ 3.25 1.170 -20° Yes 42,000
0.750 0.750 Fig.6
Standard Shank

0750-W750-4-10-3T Þ 3 4.25 1.413 0.393 +7° -21° 42,000


Yes
1000-W750-10-3T Þ 1.000 0.750 3.25 1.219 -20° Fig.3 37,200
1000-W100-10-2T Þ 2 37,200
3.75
Weldon

1000-W100-10-3T Þ 1.000 1.000 1.413 0.393 +7° -20° Yes Fig.7 37,200
3
1000-W100-475-10-3T Þ 4.75 37,200
1250-W100-10-4T Þ 4 1.000 3.75 1.469 0.393 +7° -20° Yes Fig.3 34,000
1250-W125-10-3T Þ 3 1.250 34,000
1.250 4.00 1.663 0.393 +7° -20° Yes Fig.7
1250-W125-10-4T Þ 4 34,000
1500-W125-10-5T Þ 5 1.500 1.250 4.125 2.070 0.393 +7° -19° Yes Fig.3 30,700

MEW 0750-W750-4-10-3T Þ
Overhang

NEW 3 0.750 0.750 4.00 1.921 Fig.6 42,000


Long

0.393 +7° -20° Yes


NEW 1000-W100-45-10-3T Þ 3 1.000 1.000 4.50 2.163 Fig.7 37,200

NEW MEW 0625-S625-6-10-2T Þ 2 0.625 0.625 6.00 1.500 43,900


0.393 +7° -22° Yes Fig.5
0750-S750-7-10-2T Þ 2 0.750 0.750 7.00 1.586 42,000
Long Shank

1000-S100-7-10-3T Þ 3 7.00 1.980 0.393 +7° -20° Yes Fig.5 37,200


Cylindrical

1000-S100-8-10-2T Þ 2 1.000 1.000 37,200


8.00 1.980 0.393 +7° -20° Yes Fig.5
NEW 1000-S100-8-10-3T Þ 3 37,200
NEW 1250-S125-8-15-3T Þ 3 1.250 1.980 -22° Fig.5 30,100
1.250 8.00 0.590 +10° Yes
NEW 1500-S125-8-15-4T Þ 4 1.500 2.069 -21° Fig.2 25,600
MEW 1000-W750-15-2T Þ 2 0.750 3.25 1.219 Fig.3 34,700
1.000 0.590 +10° -22° Yes
1000-W100-15-2T Þ 2 1.000 3.75 1.413 Fig.7 34,700
Standard Shank

1250-W100-15-2T Þ 2 1.000 3.75 1.469 0.590 +10° -22° Yes Fig.3 30,100
Weldon

1250-W125-15-2T Þ 2 1.250 30,100


1.250 4.00 1.663 0.590 +10° -22° Yes Fig.7
1250-W125-15-3T Þ 3 30,100
1500-W125-15-3T Þ 3 25,600
1.500 1.250 4.125 2.069 0.590 +10° -21° Yes Fig.3
1500-W125-15-4T Þ 4 25,600

Max. Revolution�
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force. Spare Parts & Applicable Inserts � E6

(Customer Service) 800.823.7284 - Option 1 U.S. Stock Standard : Þ


(Technical Support) 800.823.7284 - Option 2 Made to Order / Quoted Item : �
E4 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
M-FOUR (MEW)

� MEW End Mill (Metric)

GRADES
+0
ØD -0.2mm A

Ød h6

LINEUP / INSERTS
� Fig.1
L
+0
B
ØD -0.2mm

Ød h6

45º / 70º LEAD


S
� Fig.2 Fig.3 C
L
+0
ØD -0.2mm

Ød h6

75º LEAD
D
S
� Fig.4 Fig.5 Fig.6
L
(Cylindrical Shank)

90º LEAD
� Toolholder Dimensions (Metric) E
Rake Angle
Dimensions (mm)
Inserts

(°)
No. of
Stock

Coolant Drawing Max


Shank Part Number Hole RPM�
A.R.
ØD Ød L � S R.R.

HIGH FEED
(Max)
MEW 16-S12-10-2T ß 12 23 No Fig.1 43,750 F
16 -22°
16-S16-10-2T ß 100 26 Fig.4 43,750
18-S16-10-2T ß 2 18 16 25 -21° 43,000
Fig.2

MULTI-FUNCTION
20-S16-10-2T ß 26 41,000
20
20-S20-10-2T ß 41,000
20-S20-10-3T ß 20
110 30 Fig.4
41,000
G
20
22-S20-10-3T ß 3 22 26 39,600
Standard Shank

Fig.2
25-S20-10-3T ß 29 37,500
25-S25-10-2T ß 2 25 10 +7° 37,500

SLOT MILLS
120 32 -20° Yes Fig.4
25-S25-10-3T ß 37,500
3 H
28-S25-10-3T ß 28 25 29 35,800
30-S25-10-4T ß 30 32 Fig.2 34,800
4
32-S25-10-4T ß 32 33,900
Cylindrical

RADIUS / BALL-NOSE OTHER APPLICATIONS


130
32-S32-10-3T ß 3 32 33,900
40 Fig.4
32-S32-10-4T ß 4
32
33,900
J
40-S32-10-5T ß 40 150 50 30,000
5 -19° Fig.2
50-S32-10-5T ß 50 120 40 22,500
MEW 20-S20-10-150-2T ß 20 20 150 40 41,000
Shank
Long

2 10 +7° -20° Yes Fig.4


25-S25-10-170-2T ß 25 25 170 50 37,500
MEW 25-S20-15-2T ß
25
20
120
29 Fig.2 35,000 K
25-S25-15-2T ß 25 Fig.4 35,000
2 32
ß
Standard Shank

32-S25-15-2T 25 -22° Fig.2 30,000


32 130
32-S32-15-2T ß 32 30,000

TOOL HOLDING
40 15 +10° Yes Fig.4
32-S32-15-3T ß 32 130 30,000
3
40-S32-15-3T ß 25,000 O
40 32 150 50
40-S32-15-4T ß -21° Fig.2 25,000
4
50-S32-15-4T ß 50 120 40 17,000
MEW 16-W16-10-2T � 16 16 75 -22° 43,750
SPARE PARTS

2
20-W20-10-2T � 25 Fig.5 41,000
20-W20-10-3T � 3
20 20 77
41,000 P
Standard Shank

25-W25-10-2T � 2 10 +7° -20° Yes 37,500


25 25 90 32

Weldon

25-W25-10-3T 3 Fig.6 37,500


32-W32-10-4T � 4 32 102 40 33,900
32
TECHNICAL

40-W32-10-5T � 5 40 111 50 -19° Fig.3 30,000


MEW 25-W25-15-2T � 2 25 25 90 32 35,000
R
-22° Yes Fig.6
32-W32-15-3T � 3 32 32 102 40 15 +10° 30,000
40-W32-15-4T � 4 40 32 111 50 -21° Yes Fig.3 25,000

Max. Revolution�
Spare Parts & Applicable Inserts � E6
INDEX

When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
T

Þ : U.S. Stock Standard (Customer Service) 800.823.7284 - Option 1


� : Made to Order / Quoted Item (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com E5
EM W
S!
E

M-FOUR (MEW)
N
IT

� MEW Face Mill (Inch)

Ød
b

a
E
H

S
Ød2
Ød1 0˚

ØD
Fig.1

� Toolholder Dimensions (Inch)


Rake Angle
Dimensions (in)
Inserts

(°)
No. of
Stock

Coolant Drawing Weight Max


Part Number Hole (kg) RPM�
A.R. R.R.
ØD Ød Ød1 Ød2 H E a b S (Max)
MEW 1500R-10-5T Þ 5 1.50 0.2 30,700
90º LEAD

2000R-10-5T Þ 5 2.00 0.750 0.669 0.433 1.575 0.826 0.188 0.312 0.393 +7° -19° Yes Fig.1 0.4 22,300
E
2500R-10-6T Þ 6 2.50 0.6 20,400

MEW 2000R-15-4T Þ 4 0.4 16,800


2.00
2000R-15-5T Þ 5 0.750 0.669 0.433 1.575 0.826 0.188 0.312 0.590 +10° -21° 0.4 16,800

2500R-15-5T Þ 5 2.50 Yes Fig.1 0.5 14,400

3000R-15-6T Þ 6 3.00 1.000 0.866 0.551 1.063 0.236 0.381 1.0 12,250
1.969 0.590 +10° -20°
NEW 4000R-15-8T Þ 8 4.00 1.500 2.047 - 1.181 0.393 0.625 1.8 10,400

Max. Revolution�
When running the face mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.

� Spare Parts & Applicable Inserts (Inch)


Spare Parts Applicable Inserts � B13
Insert Anti-seize Arbor Pre-Set NEW
Wrench
Screw Compound Bolt Torque Wrench*
Part Number
MP NEW
-1
General Low Tough Edge Aluminum /
Purpose Cutting Force (Heavy Milling) Non-ferrous
MEW ...-10-_T -
SB-3065TRP DTPM-8
MEW 1500R-10-5T LOMU LOMU LOMU LOGT
MP-1 PST-IP8
2000R-10-5T Recommended Torque for HH3/8-1.25 1004..ER-GM 100408ER-SM 100408ER-GH 100408FR-AM
Insert Screw 1.2N · m (HH3/8-1.25H)
2500R-10-6T

MEW …-15-_T -

MEW 2000R-15-4T SB-4090TRP DTPM-15


HH3/8-1.25 LOMU LOMU LOMU LOGT
2500R-15-5T MP-1 PST-IP15
Recommended Torque for (HH3/8-1.25H) 1505..ER-GM 150508ER-SM 150508ER-GH 150508FR-AM
3000R-15-6T Insert Screw 3.5N · m

4000R-15-8T -

Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed Recommended Cutting Conditions � E10

*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately
*If through spindle coolant is required please order arbor bolt in ( ) separately.

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
E6 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
M-FOUR (MEW)

� MEW Face Mill (Metric)

GRADES
Ød A
b

a
E

LINEUP / INSERTS
H
B
S
Ød2

45º / 70º LEAD


Ød1
ØD
Fig.1 C

� Toolholder Dimensions (Metric)


Rake Angle

75º LEAD
Dimensions (mm)
D
Inserts

(°)
No. of
Stock

Coolant Drawing Weight Max


Part Number Hole (kg) RPM�
A.R. R.R.
ØD Ød Ød1 Ød2 H E a b S (Max)
MEW 032R-10-4T-M ß 4 32 35 -20° 0.1 33,900
16 14 9 19 5.6 8.4
040R-10-5T-M ß 40 0.2 30,000

90º LEAD
050R-10-5T-M ß
5
50 40
10 +7°
-19°
Yes Fig.1
0.4 22,500 E
22 18 11 21 6.3 10.4
MEW 063R-10-6T-M ß 6 63 0.5 20,500
040R-15-4T-M ß 40 16 14 9 19 5.6 8.4 0.2 25,000
4
050R-15-4T-M ß 50 40 -21° 0.3 17,000

HIGH FEED
22 18 11 21 6.3 10.4
063R-15-5T-M ß 5 63 15 +10° Yes Fig.1 0.5 14,500
F
080R-15-6T-M ß 27 25 7 12.4 1.0 12,000
6 80 20 13 50 -20°
080R-15-6T ß 25.4 27 6 9.5 1.0 12,000

Max. Revolution�

MULTI-FUNCTION
When running the face mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
G
� Spare Parts & Applicable Inserts (Metric)
Spare Parts Applicable Inserts � B13
Insert Anti-seize Arbor Pre-Set NEW
Wrench

SLOT MILLS
Screw Compound Bolt Torque Wrench*
Part Number H
MP NEW
-1
General Low Tough Edge Aluminum /
Purpose Cutting Force Non-ferrous

RADIUS / BALL-NOSE OTHER APPLICATIONS


(Heavy Milling)
MEW …-10-_T -
MEW 032R-10...-M SB-3065TRP DTPM-8 J
HH8X25
(HH8X25H) LOMU LOMU LOMU LOGT
040R-10...-M Recommended Torque for MP-1 PST-IP8
1004..ER-GM 100408ER-SM 100408ER-GH 100408FR-AM
Insert Screw 1.2N · m
050R-10...-M HH10X30
063R-10...-M (HH10X30H)

MEW …-15-_T - K
MEW 040R-15...-M HH8X25
050R-15...-M SB-4090TRP DTPM-15 (HH8X25H)
LOMU LOMU LOMU LOGT
063R-15...-M Recommended Torque for MP-1 PST-IP15
HH10X30 1505..ER-GM 150508ER-SM 150508ER-GH 150508FR-AM

TOOL HOLDING
Insert Screw 3.5N · m (HH10X30H)
080R-15...(-M)
HH12X35 O
4000R-15-8T (HH12X35H)

Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed Recommended Cutting Conditions � E10
SPARE PARTS

*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately P
*If through spindle coolant is required please order arbor bolt in ( ) separately.

Purple Grip
� Wrench Specifications
8IP
TECHNICAL

Wrenches and clamp screws are “Torx Plus”. The Symbol Means “Torx Plus”.
1) Ref. to Fig. 2 for “Torx Plus” Wrench. (Purple grip)
R
Fig. 2 “Torx Plus” Wrench (For MEW)
2) Ref. to Fig. 3 for “Torx” Wrench. (Black grip)
A “Torx Plus” Wrench and a “Torx” Wrench have different top shapes. Black Grip

Please use a “Torx Plus” Wrench.


INDEX

* If a “Torx” Wrench is used to tighten, the screw head might become


T8
This Symbol Means “Torx”. T
damaged and then the screw cannot be removed. Fig. 3 “Torx” Wrench (Do NOT use it for MEW)

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com E7
EM W
S!
E

M-FOUR (MEW)
N
IT

� MEW Modular End Mill NEW

+0
ØD -0.2mm L1
M1 H
A

ØD1
A

Ød1
A-A Section
S B

� Toolholder Dimensions
Rake Angle Applicable
Dimensions (mm)
Inserts

(°)
No. of
Stock

Coolant Inserts Max


Part Number Hole RPM�
A.R. R.R. � B13
ØD ØD1 Ød1 L L1 M1 H B S (Max)
MEW 16-M08-10-2T ß 16 14.7 8.5 43 25 M8xP1.25 12 8 -22° 43,750
2
90º LEAD

20-M10-10-2T ß 41,000
E 20 18.7 10.5 49 30 M10xP1.5 15 9 LOMU1004...
20-M10-10-3T ß 10 +7° Yes 41,000
3 -20° LOGT1004...
25-M12-10-3T ß 25 23 12.5 57 35 M12xP1.75 19 10 37,500

32-M16-10-4T ß 4 32 30 17 63 40 M16xP2.0 24 12 33,900

MEW 25-M12-15-2T ß 2 25 23 12.5 57 35 M12xP1.75 19 10 LOMU1505... 35,000


15 +10° -22° Yes
32-M16-15-3T ß 3 32 30 17 63 40 M16xP2.0 24 12 LOGT1505... 30,000

Max. Revolution�
When running the face mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.

� Spare Parts & Applicable Inserts


Spare Parts Applicable Inserts � B13
Insert Anti-seize Pre-Set NEW
Wrench
Screw Compound Torque Wrench*
Part Number
NEW
MP
-1
General Low Tough Edge Aluminum /
Purpose Cutting Force (Heavy Milling) Non-ferrous
MEW 16-M08-10-2T
20-M10-10-2T SB-3065TRP DTPM-8
LOMU LOMU LOMU LOGT
20-M10-10-3T Recommended Torque for MP-1 PST-IP8
1004..ER-GM 100408ER-SM 100408ER-GH 100408FR-AM
25-M12-10-3T Insert Screw 1.2N · m

32-M16-10-4T

MEW 25-M12-15-2T
SB-4090TRP DTPM-15
LOMU LOMU LOMU LOGT
Recommended Torque for MP-1 PST-IP15
1505..ER-GM 150508ER-SM 150508ER-GH 150508FR-AM
Insert Screw 3.5N · m
32-M16-15-3T

Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed Recommended Cutting Conditions � E10

*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately
*If through spindle coolant is required please order arbor bolt in ( ) separately.

� Modular End Mill Identification System

MEW  16 - M08 - 10 - 2T
Thread Dia. No. of
Series Cutting Dia. Insert Size
Tolerance Inserts

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
E8 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
M-FOUR (MEW)

� Modular End Mill Features


0.394

GRADES
<Cutting Conditions>
A
Modular Type · Cutting Speed : Vc = 490 sfm (n = 2,390min-1)
· Width of Cut : ae = 0.394" (Shouldering)
0.315

LINEUP / INSERTS
· Workpiece Material : 1055 Dry
· ‌Machine : BT30 M/C B
<Cutting Tool>
D.O.C. (in)

0.236
· Modular type

45º / 70º LEAD


Head : MEW20-M10-10-3T
Arbor : BT30K-M10-45
C
0.158
Insert : LOMU100408ER-GM (PR1525)
· Shank type
Shank Type

75º LEAD
0.079 Toolholder : MEW20-S20-10-3T
D
Arbor : BT30 Milling Chuck (Two-face clamping)
Insert : LOMU100408ER-GM (PR1525)
0

90º LEAD
0.002 0.004 0.006 0.008 0.010 E
fz (ipt)

HIGH FEED
� Flute Recommendation for Shouldering and Slotting F

Shouldering (ae = 0.394") Slotting

MULTI-FUNCTION
G

SLOT MILLS
H

RADIUS / BALL-NOSE OTHER APPLICATIONS


J

Multi-Flute 2 Flute Max. is


is Possible Recommended K

TOOL HOLDING
� Modular End Mill Cutting Conditions by Application
O
Shouldering Slotting
SPARE PARTS

.315 Available Cutting .315

.236 Condition for 2 Flutes .236


P
.158 Available Cutting .158
Condition for 3 Flutes
.079 .079
TECHNICAL

ap ap R
fz 0.002 0.004 0.006 0.008 0.010 fz 0.002 0.004 0.006 0.008 0.010

For high efficiency shouldering with higher feed rates, 3 or more flutes is possible.
For slotting applications, use 2 flutes maximum to lower cutting forces.
INDEX

800.823.7284
Visit us online at KyoceraPrecisionTools.com E9
M-FOUR (MEW)

� How to Mount Insert Wrench


1. Be sure to remove dust and chips from the insert mounting pocket.
2. Apply anti-seize compound on portion of taper and thread of clamp screw. Clamp Screw
(1) Attach the screw (magnetic head) to the front end of the wrench.
Fig. 1
(2) While lightly pressing the insert against the pocket walls,
put the screw into the hole of the insert and tighten. (Ref. to Fig. 1.)
Tighten M3 screws (SB-3065TRP) slightly inclined from the insert. θ
(Ref. to Fig. 2.) surface of the insert. θ

3. When tightening the screw, make sure that the wrench is parallel to the screw. For recommended torque, Ref. to � E6
4. After tightening the screw, make sure that there is no clearance between the insert seat surface and the pocket floor of
the holder or between the insert side surfaces and the pocket walls of the holder. If there is any clearance, remove the
insert and mount it again according to the above steps.

� Recommended Cutting Conditions Fig.2

Feed Rate fz (ipt) Recommended Insert Grade Vc (sfm) Applicable Chipbreaker Range
Chipbreaker

CVD Coated DLC Coated


Toolholder Description MEGACOAT NANO Carbide Carbide Carbide (Shouldering)
Workpiece
Material MEW1000~MEW1500
MEW0625~MEW0750 MEW1500R~MEW3000R
MEW16~MEW18 MEW20~MEW50 PR1535 PR1525 PR1510 CA6535 PDL025 GW25
MEW032R~MEW080R
� �
Carbon Steel 0.002~0.004~0.008 0.003~0.006~0.010 - - - - � LOMU10
390~590~820 390~590~820
� �
Alloy Steel 0.002~0.004~0.006 0.003~0.006~0.008 330~520~720 330~520~720 - - - - SM GM
� � .39
Mold Steel 0.002~0.003~0.005 0.003~0.005~0.008 - - - -
90º LEAD

260~460~590 260~460~590
E Austenitic Stainless � � GH

D.O.C. (inch)
0.002~0.003~0.005 0.003~0.005~0.006 - - - -
Steel 330~520~660 330~520~660
Martensitic Stainless � � .24
0.002~0.003~0.005 0.003~0.005~0.008 - - - -
Steel
GM Precipitation Hardened
490~660~820

590~790~980
AM
0.002~0.003~0.005 0.003~0.005~0.008 - - - - -
Stainless Steel 300~390~490
� .12
Gray Cast Iron 0.002~0.004~0.007 0.003~0.007~0.010 - - - - -
390~590~820

Nodular Cast Iron 0.002~0.003~0.005 0.003~0.006~0.008 - - - - -
330~490~660
Ni-base � � .002 .004 .006 .008 .010 .012
0.002~0.003~0.005 0.003~0.005~0.006 - - - -
Heat Resistant Alloy 70~100~160 70~100~160 fz (ipt)
� �
Titanium Alloys 0.002~0.003~0.005 0.003~0.006~0.008 - - - -
130~200~260 100~160~230 � LOMU15
� �
Carbon Steel 0.002~0.004~0.007 0.003~0.006~0.008 - - - -
390~590~820

390~590~820

SM GM
Alloy Steel 0.002~0.003~0.005 0.003~0.005~0.007 - - - - .59
330~520~720 330~520~720
� �
Mold Steel 0.002~0.003~0.005 0.003~0.004~0.006 - - - -
GH

D.O.C. (inch)
260~460~590 260~460~590
Austenitic Stainless 0.002~0.003~0.005 0.003~0.004~0.006 � � - - - -
.39
Steel 330~520~660 330~520~660
SM Martensitic Stainless � �
AM
0.002~0.003~0.005 0.003~0.004~0.006 - - - -
Steel 490~660~820 590~790~980 .24
Precipitation Hardened �
0.002~0.003~0.005 0.003~0.004~0.006 - - - - -
Stainless Steel 300~390~490
.12
Ni-base � �
0.002~0.003~0.004 0.003~0.004~0.005 - - - -
Heat Resistant Alloy 70~100~160 70~100~160
� � .002 .004 .006 .008 .010 .012
Titanium Alloys 0.002~0.003~0.005 0.003~0.005~0.006 - - - -
130~200~260 100~160~230
� � fz (ipt)
Carbon Steel 0.002~0.004~0.008 0.003~0.008~0.012 - - - -
390~590~820 390~590~820
<Cutting Conditions>
� �
Alloy Steel 0.002~0.004~0.006 0.003~0.008~0.010 - - - - Vc = 500 sfm ae = ØD/2
330~520~720 330~520~720
Workpiece Material: 1049
� �
Mold Steel 0.002~0.003~0.005 0.003~0.006~0.009 - - - -
260~460~590 260~460~590
Austenitic Stainless � �
0.002~0.003~0.005 0.003~0.005~0.006 - - - -
Steel 330~520~660 330~520~660
Martensitic Stainless � �
0.002~0.003~0.005 0.003~0.005~0.008 - - - -
Steel 490~660~820 590~790~980
GH Precipitation Hardened �
0.002~0.003~0.005 0.003~0.005~0.008 - - - - -
Stainless Steel 300~390~490

Gray Cast Iron 0.002~0.004~0.008 0.003~0.009~0.012 - - - - -
390~590~820

Nodular Cast Iron 0.002~0.003~0.006 0.003~0.007~0.010 - - - - -
330~490~660
Ni-base � �
0.002~0.003~0.005 0.003~0.005~0.006 - - - -
Heat Resistant Alloy 70~100~160 70~100~160
� �
Titanium Alloys 0.002~0.003~0.005 0.003~0.006~0.008 - - - -
130~200~260 100~160~230
Aluminum Alloy - - - - - -
(Si 13% or Less) � �
AM Aluminum Alloy 660~2950 660~980
- - - - - -
(Si 13% and Over)
� Bold numbers in the graph indicate the most recommended value of feed (f) Adjust cutting speed � :1st Recommendation
and feed rate according to the actual machining conditions � : 2nd Recommendation
� Coolant is recommended for Ni-base heat resistant alloy and titanium alloy with MEW

Plunging
� Ramping, Helical Milling and Plunging
1. Available for vertical milling. ae Insert Description Max. Width of Cut (ae)
2. NOT available for ramping and helical milling, because LOMU10 0.197" (5mm)
interference between workpiece and insert may occur. LOMU15 0.276" (7mm)

800.823.7284
E10 Visit us online at KyoceraPrecisionTools.com
M-FOUR (MEW)

� Cutting Performance
Shouldering Shouldering
Part Number Slotting Part Number Slotting

GRADES
(Cutting Width ae = ØD/2) (Cutting Width ae = ØD/2)
A
.40 .40
.40 .64 .64
.40
.40 .40
.32
.32
.40 .40 .64
.64 .64
.64

(inch)
(inch)
.40
.40 .40
.40
.32
.32 .56
.64 .56
.64
.32
.32
.40 .40
.24 .64
.64 .64

(inch)
(inch)
.24 .64

(inch)
(inch)
.32
.32 .32
.32 .56
.56
.64 .56
.56
.64
.48

(inch)
(inch)
.32 .32
.24
.24 .56 .48

(inch)
.24
.24 .56

(inch)
MEW0625...-10 .32 .56

D.O.C.
(inch)
.32 MEW1000…-15
D.O.C.
.56

(inch)
.16 .16
.24 .56
.48
.48 .56

(inch)
.24 .48
.48

(inch)
.56

(inch)
.24 .24 .56
.40

(inch)
.40

D.O.C.
.24

D.O.C.
D.O.C.
.24

D.O.C.
.16
.16 .48 .48
MEW0750...-10 .16
.16
.24 .24 .48 .48

(inch)
D.O.C.

(inch)
.48
D.O.C.
.08 .48
.40
.40

(inch)
~

(inch)
.08 .16 .40
.40

D.O.C.
.16
D.O.C.
.48 .48

D.O.C.
.16 .32
D.O.C.
.16

(inch)
.16 .32 .40

(inch)
.16 .40

LINEUP / INSERTS
(inch)
D.O.C.
D.O.C. .08
.08 .08
.08 MEW1500…-15 .40

(inch)
D.O.C.
.40

(inch)
.16 .16

D.O.C.
.40

(inch)
0 0 .40
.32
.32 .32
.32

(inch)
.08 .08 .40

(inch)
.08 .08 .40
.24 .24

D.O.C.
D.O.C.
.32
MEW16…-10 .08
0 0 .004 .006 .008 .010 .32

D.O.C.
D.O.C.
.08
.080 0 .004 .006 .008 .010 .08 .32 .32
.32

D.O.C.
.32
.24
.24 .24
.24

D.O.C.
0 0 .004

D.O.C.
0 0 .004 .004 .006
fz (ipt) .008
.006 .008 .010
.010 .32 .32

D.O.C.
.004 .006
fz (ipt) .008
.006 .008 .010
.010

D.O.C.
.16
MEW18…-10 .16 .24
B

D.O.C.
.24
0 0 .004 0 0 .004

D.O.C.
.004 .006 .008 .010 .24 .24

D.O.C.
.004 .006
.006
fzfz(ipt) .008
(ipt) .008 .010
.010 .006
fzfz(ipt)
(ipt) .008 .010 .24 .24
.16
.16
.004 .006 .008 .010 .004
.004 .006 .006 .008
.008 .010
.010 .16
.16
.24 .24
.08
.004 .006
fzfz(ipt) .008
(ipt) .010 fzfz(ipt)
(ipt)
fzfz(ipt)
(ipt) MEW25…-15 .08
.16
.16 .16
.16
fzfz(ipt)
(ipt) .16
.08
.08
.160
.16
.08
.08
.160
.08 .08

~
.40 .40 .08 .08
.08
.08
0 0 .004 .006 .008 .010 .080 0 .004 .006 .008 .010
MEW1000…-10
.40
.40
.32
.40
.40
.40
.32
.40 MEW50…-15 .080 0 .004
.004 .006
fz (ipt) .008
.006 .008 .010
.010 0 0 .004
.004 .006
fz (ipt) .008
.006 .008 .010
.010
0 0 .004

(inch)
0 0 .004
(inch)

.40 .40 .006 .008 .010


.40
.32
.32
.40
.40
.32
.32
.40
.24 .004 .006
.004 .006
fzfz(ipt)
.006
.008
(ipt) .008
.008
.010
.010
.010 .004
.004 .006
fzfz(ipt)
.006 (ipt) .008
.008 .010
.010

(inch)
(inch)
.24
(inch)
(inch)

.32 .32 .004 .006


fzfz(ipt) .008 .010
~

.32 .32 .004 .006


fzfz(ipt) .008 .010 (ipt)

(inch)
(ipt)
(inch)

.32 .32
.24
.24 fz (ipt) fz (ipt)

(inch)
.24
.24
(inch)

MEW1500…-10 .32

D.O.C.
(inch)
.32 fz (ipt)

45º / 70º LEAD


D.O.C.
(inch)

.16 .16
.24 fz (ipt)

(inch)
.24
(inch)

.24 .24

D.O.C.
.24

D.O.C.
D.O.C.

.24
D.O.C.

.16
.16
.24 .16
.16
.24 .64 .64

D.O.C.
D.O.C.

.08 .08
.16
C

D.O.C.
.16 .64
D.O.C.

.16 .64 .64


.64

D.O.C.
D.O.C.

.16
.16 .16 .56

D.O.C.
.08
.08 .64
D.O.C.

.08
.08
.16 .16 .64 .56
.64
.64
.080 .080 .64
.56
.56
.64 .64
.56
.08 .08 .56
.64
MEW20…-10 .08
.080 0 .004
0 0 .004
.006 .008 .010 .08
.080 0 .004 .006
0 0 .004
.004 .006
.008 .010
MEW2000R…-15
.48
.56
.56
.56
.48
.56
.56
.004 .006
fz (ipt) .008
.006 .008 .010
.010 fz (ipt) .008
.006 .008 .010
.010 .48
.48
.56 .56
.48
.48

(inch)
.56
.40

(inch)
0 0 .004 0 0 .004
.004 .006 .008 .010 .40
.48
~

.004 .006
.006
fzfz(ipt) .008
.008 .010
.010 .006
fzfz(ipt)
(ipt) .008 .010 .48 .48

~
(ipt) .004 .006 .008 .010 .48

(inch)
(inch)
.004 .006 .008 .010 .48 .48
.40
.40

(inch)
(inch)
.40
.40
MEW50…-10 .004 .006
fzfz(ipt) .008 .010 .004 .006
fzfz(ipt) .008 .010 .48 .48
.32

(inch)
.32
(ipt) (ipt) MEW3000R…-15 .40

(inch)
.40

(inch)
fz (ipt) fz (ipt) .40

(inch)
D.O.C.
.40

(inch)

D.O.C.
.40

(inch)
fz (ipt) fz (ipt) .40
.32
.32 .32
.32

(inch)
.40

(inch)
.40
.24 .24

D.O.C.
D.O.C.
.32 .32

D.O.C.
D.O.C.
.40 .40 .32 .32
.32

D.O.C.
.32
.24
.24 .24
.24

D.O.C.
D.O.C.
.40 .32 .32

D.O.C.
.40 MEW040R…-15

D.O.C.
.40
.40 .16 .16
.24

D.O.C.
.32 .24

D.O.C.
.32 .40 .24 .24

D.O.C.
.40

75º LEAD
.24
MEW0750...-2T
(inch)

.24
(inch)

.40
.40 .32.40
.40
.32 .16
.16
.24 .16
.16
.24
.32
.32
D
.40 .08 .08

~
.40 .24 .16
(inch)
(inch)

.24 .16
(inch)
(inch)

.32 .32 .16 .16


MEW1000...-2T .32 .32 .16 .16
(inch)

.08
.08
(inch)

.32
.32 .24.24 MEW080R…-15 .08
.08 .16
(inch)

.24
.24 .16
(inch)

.32 .32 0
D.O.C.
(inch)

0
D.O.C.
(inch)

.16 .16
.24 .08 .08
(Long Shank)
(inch)

.24 .08
(inch)

.24 .24 .08


.08
0 0 .004 .006 .008 .010 .08
0 0 .004 .006 .008 .010
D.O.C.

.24
D.O.C.
D.O.C.

.24
D.O.C.

.16
.16
.24 .16
.24.16 .08 .080 0 .004
D.O.C.

0 0 .004
D.O.C.

.08 .08
.16 .004 .006
fz (ipt) .008
.006 .008 .010
.010 .004 .006
fz (ipt) .008
.006 .008 .010
.010
D.O.C.

.16
D.O.C.

0 0 .004
D.O.C.

.16
0 0 .004
D.O.C.

.16
.16 .16 .006 .008 .010 .006 .008 .010
D.O.C.

.08.08 .004 .006 .008 .010


D.O.C.

.08
.08
.16 .16 .004 .006
fzfz(ipt)
.004 .006
.006 (ipt) .008
.008 .010
.010 .004 fzfz(ipt)
.006 (ipt) .008 .010
MEW20-...-2T .080
.08 .08 0
.08
.08
.004 fzfz(ipt) .008
(ipt) .010 .004 .006
fzfz(ipt) .008
(ipt) .010
.08
0 0 .004 .006 .008 .010 .08 0 0 .004 .006 .008 .010
fzfz(ipt)
(ipt) fzfz(ipt)
(ipt)
MEW25-...-2T .080 0 .004
.004 .006
fz (ipt) .008
.006 .008 .010
.010 0 0 .004
.004 .006
fz (ipt) .008
.006 .008 .010
.010
(Long Shank) 0 0 .004
.004
.004
.006
.006
fzfz(ipt)
.006
.008
(ipt) .008
.008
.010
.010
.010 0 0 .004
.004 .006
.006
fzfz(ipt)
.004 .006
.006
.008
(ipt) .008
.008
.010
.010
.010
.004 .006
fzfz(ipt) .008 .010 .004 fzfz(ipt) .008
(ipt) .010

90º LEAD
fz (ipt)
(ipt) fz (ipt)
fz (ipt)
E
fz (ipt)
MEW1500R...-10 .40 .40 <Cutting Conditions>
.40
.40 .40
.40
.32 .32
.40 · Vc = 600 sfm
~

.40
(inch)
(inch)

.40
.40 .40
.40
.32
.32
.32
.32
MEW2500R...-10 .40 .40
.24 · GM Chipbreaker
(inch)
(inch)

.24
(inch)
(inch)

.32
.32 .32
.32
(inch)
(inch)

.32 .32
.24
.24
(inch)

.24
.24
(inch)

.32
D.O.C.

· Workpiece Material: 1049


(inch)

.32
D.O.C.
(inch)

.16 .16
.24
(inch)

.24
(inch)

.24 .24
D.O.C.

.24
D.O.C.
D.O.C.

.24
D.O.C.

MEW032R...-10 .16
.16
.24 .16
.16
.24
· Overhang Length
D.O.C.
D.O.C.

.08 .08
.16
D.O.C.

.16
D.O.C.

.16
D.O.C.
D.O.C.

.16
.16 .16
D.O.C.

.08
.08
D.O.C.

.08
.08
~

.16
.160 0 1. End Mill: Same length as � of the dimension

HIGH FEED
.08 .08
.08
MEW063R...-10 .08
.08
0 0 .004 .006 .008 .010 .08
0
.08 0 .004 .006 .008 .010
.080 0 .004
.004 .006
fz (ipt) .008
.006 .008 .010
.010 0 0 .004.004 .006
fz (ipt) .008
.006 .008 .010
.010 2. Face Mill: H of the dimension + minimum overhang length of the arbor F
0 0 .004
.004
.004
.006
.006
fzfz(ipt)
.006
.008
(ipt) .008
.008
.010
.010
.010 0 0 .004.004 .006
.004 .006
fzfz(ipt)
.006
.008
(ipt) .008
.008
.010
.010
.010
.004 .006
fzfz(ipt) .008 .010 .004 .006 fzfz(ipt) .008
(ipt) .010
(ipt)
fzfz(ipt)
(ipt) fzfz(ipt)
(ipt)

� Case Studies

MULTI-FUNCTION
1018 1018
G
• Construction Equipment Part • Machine Part
• Vc = 820 sfm • Vc = 820 sfm
• D.O.C. × ae = 0.158" × 0.787" • D.O.C. × ae = 0.128" × 0.787" (Grooving)

SLOT MILLS
• fz = 0.006 ipt (Vf = 53 ipm) • fz = 0.008 ipt (Vf = 94 ipm)
• Wet • Dry
H
• MEW32-S32-10-4T (4 Inserts) • MEW20-S20-10-3T (3 Inserts)
• LOMU100408ER-GM (PR1525) • LOMU100408ER-GM (PR1525)

RADIUS / BALL-NOSE OTHER APPLICATIONS


PR1525 Chip Removal Rate = 6.591in3/min PR1525 Chip Removal Rate = 8.787in3/min (Stable Milling) J
Competitor A Competitor B
Chip Removal Rate =4.394in3/min Chip Removal Rate = 6.957in3/min (Unstable)
(Positive Cutter) (Positive Cutter)
MEW showed stable milling without chattering at higher feed, improving the cutting efficiency No chattering with MEW, while Competitor B chattered at the same cutting conditions.
by 150%. Burrs are prevented and excellent surface finish is achieved. No burrs with MEW and excellent surface finish is gained.
K
Customer Evaluation Customer Evaluation

TOOL HOLDING
15-5PH (42HRC) H13
O
• Aircraft Part • Mold Part
5.118”
• Vc = 590 sfm • Vc = 330 sfm
• D.O.C. × ae = 0.079" × 0.984" 0.984” • D.O.C. × ae = 0.138" × 1.181"
SPARE PARTS

• fz = 0.004ipt (Vf = 28 ipm) • fz = 0.004ipt (Vf = 15 ipm)


• Wet • Dry P
• MEW32-S32-10-4T (4 Inserts) • MEW32-S32-10-4T (4 Inserts)
• LOMU150508ER-GM (PR1525) • LOMU100408ER-GH (PR1525)
TECHNICAL

PR1525 Chip Removal Rate = 2.185in3/min (Further Milling Possible) PR1525 Chip Removal Rate = 2.563in3/min (Further Milling Possible)
R
Competitor C Chip Removal Rate = 1.635in3/min Competitor D Chip Removal Rate = 1.282in3/min
(Positive Cutter) (Unable to Continue Cutting) (Positive Cutter) (Unable to Continue Cutting)

No chattering and more stable milling is possible with MEW. MEW doubled cutting efficiency. Furthermore, MEW inserts have double number of edges (4-edge),
which enables a drastic cost reduction.
Dispite the milling difficulty because of the properties of the material, PR1525 kept good
INDEX

cutting edge form, minimizing wear and adhesion. T


Customer Evaluation Customer Evaluation

800.823.7284
Visit us online at KyoceraPrecisionTools.com E11
MEC

� MEC End Mill (Inch) Shouldering Slotting Facing

”% 

”EI
”% 
Ì Ì

”EI
4 'JH
4 'JH
-

”%

”EI
Ì
-
”% 
Ì

4 'JH

”EI
-
4
'JH
-
(Cylindrical Shank)

� Toolholder Dimensions (Inch)


Spare Parts
Rake Angle
Dimensions (inch)

Drawing
(°) Pre-set

Coolant
Inserts

Insert Screw Wrench


No. of
Stock

Max

Hole
Torque Wrench*
Shank Part Number
RPM�
A.R. NEW
90º LEAD

ØD Ød L � S
E (Max) R.R.

MEC 0500-S500-11 Þ 1 0.500 0.500 2.650 0.787 0.400 12° -21° No Fig.1 SB-2545TR DTM-8 PST-T8 50800

MEC 0625-S500-11T Þ 0.500 2.750 0.906 Fig.3 43750


2 0.625 18° -14°
0625-S625-11T Þ 3.000 Fig.4 43750
0.625 1.024
0750-S625-11T Þ 0.750 3.050 Fig.3 41000
20° -10°
0750-S750-11T Þ 0.750 Fig.4 41000
3 0.750 3.250 1.142
1000-S750-11T Þ 0.400 Fig.3 SB-2555TRG DTM-8 PST-T8 37500
1.000 21° -10°
Standard Shank

1000-S100-11T Þ Fig.4 37500


1.000 3.750 1.260
1250-S100-11T Þ Fig.3 33900
4 1.250 23° -9°
1250-S125-11T Þ 1.250 4.000 1.575 Fig.4 33900

1500-S125-11T Þ 5 1.500 4.350 1.969 24° -8° Fig.3 30000


Cylindrical

MEC 1000-S750-17 Þ 1.000 0.750 3.500 Fig.3 35000


2 1.417 16° -11°
1000-S100-17 Þ 1.000 3.750 Yes Fig.4 35000
1.000
1250-S100-17 Þ 0.618 Fig.3 SB-4070TRN DTM-15 PST-T15 30000
3 1.250 4.000 1.575 17°
1250-S125-17 Þ -7° Fig.4 30000
1.250
1500-S125-17 Þ 4 1.500 4.350 1.969 19° Fig.3 25000

MEC 0750-S750-5.2-11T Þ 0.750 0.750 5.200 20° 41000


2.362 0.400 -10°
1000-S100-6.3-11T Þ 1.000 1.000 6.300 21° Fig.4 37500
2 SB-2555TRG DTM-8 PST-T8
1250-S125-7.9-11T Þ 1.250 7.870 -9° 33900
Long Shank

1.250 2.559 0.400 23°


1500-S125-9.5-11T Þ 1.500 9.450 -8° Fig.3 30000

MEC 1000-S100-6.3-17 Þ 1.000 1.000 6.300 2.362 0.618 16° -11° Fig.4 35000

1250-S125-7.9-17 Þ 2 1.250 7.870 Fig.4 SB-4070TRN DTM-15 PST-T15 30000


1.250 2.559 0.618 17° -7°
1500-S125-9.5-17 Þ 1.500 9.450 Fig.3 25000

Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed Applicable Inserts � E14
Max. Revolution�
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
E12 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MEC

� MEC End Mill (Metric) Shouldering Slotting Facing

GRADES
”%  A

”EI
”% 
NN NN

”EI
4 'JH

LINEUP / INSERTS
4 'JH
-
”%  B

”EI
NN
-
”% 
NN

4 'JH

”EI

45º / 70º LEAD


-
4
C
'JH
-
(Cylindrical Shank)

75º LEAD
� Toolholder Dimensions for 11mm Inserts (Metric) D
Spare Parts
Rake Angle
Dimensions (mm)

Drawing
(°) Pre-set

Coolant
Inserts

Insert Screw Wrench


No. of
Stock

Max

Hole
Torque Wrench*
Shank Part Number
RPM�
A.R. NEW

90º LEAD
ØD Ød L � S (Max) R.R. E
MEC 10-S10-11 ß 10 No Fig.1
10 17 +10° -24° 54,800
10-S16-11 ß 16 Yes Fig.2
12-S10-11 ß 10
No Fig.1
12-S12-11 ß

HIGH FEED
12 12 -21° 50,800
1 80 10 SB-2545TR DTM-8 PST-T8
12-S16-11 ß 16
20 +12°
Yes Fig.2 F
13-S12-11 ß 13 49,200
12 No Fig.1
14-S12-11 ß -19°
14 47,700
14-S16-11 ß 16 Yes Fig.2

MULTI-FUNCTION
MEC 16-S12-11T ß 12 23 No Fig.1 43,750
16 -14°
16-S16-11T ß
2
16
100
30
10
+18° Fig.4
SB-2555TRG DTM-8 PST-T8
43,750 G
17-S16-11T ß 17 Yes 43,500
16 23 -13° Fig.3
Standard Shank

18-S16-11T ß 18 +19° 43,000


19-S16-11T ß 19 42,000
16 26 10 +20° -10° Yes Fig.3 SB-2555TRG
20-S16-11T ß 20 41,000

SLOT MILLS
20-S20-11T ß 20 110 -10° 41,000
+20° H
21-S20-11T ß 21 20 30 10 -9° Yes Fig.4 SB-2555TRG 40,300
22-S20-11T ß 3 22 +21° -10° DTM-8 PST-T8 39,600
24-S20-11T ß 24 38,200
29

RADIUS / BALL-NOSE OTHER APPLICATIONS


25-S20-11T ß +21° -10° 37,500
25 20 120 10 Yes Fig.4 SB-2555TRG
25-S25-11T ß 37,500
28-S25-11T ß 28
32
+22° -9° 35,800
J
Cylindrical

30-S25-11T ß 30 34,800
25 32
32-S25-11T ß 4 130 10 +23° -9° Yes Fig.4 SB-2555TRG DTM-8 PST-T8 33,900
32
32-S32-11T ß 32 40 33,900
40-S32-11T ß 40 -8° 30,000
50-S32-11T ß
5
50
32 150 50 10 +23°
-7°
Yes Fig.4 SB-2555TRG DTM-8 PST-T8
22,500 K
MEC 20-S18-170-11T ß 18 170 30 Fig.3
20-S20-140-11T ß 20 140 +20° 41,000
60 Fig.4
20-S20-170-11T ß 20

TOOL HOLDING
170
22-S20-170-11T ß 22 30 -10° 39,600
Fig.3
25-S23-210-11T ß 23 210 32
+21°
O
25-S25-160-11T ß 25 160 37,500
60 Fig.4
25-S25-210-11T ß 2 25 10 Yes SB-2555TRG DTM-8 PST-T8
210
28-S25-210-11T ß 28 32 +22° 35,800
Long Shank

Fig.3
SPARE PARTS

32-S30-250-11T ß 30 250 40
32-S32-200-11T ß 32 200
65
-9°
Fig.4
33,900 P
32-S32-250-11T ß +23°
32 250
35-S32-250-11T ß 35 40 32,600
Fig.3
40-S32-240-11T ß 40 240 65 -8° 30,000
MEC 20-S20-150-11T-3 ß 20 20 150 60 +20° 41,000
TECHNICAL

-10° Fig.4
25-S25-170-11T-3 ß 25 25 170 60 +21° 37,500
3 R
30-S25-180-11T-3 ß 30 25 180 32 10 Yes Fig.3 SB-2555TRG DTM-8 PST-T8 34,800
32-S32-200-11T-3 ß +23° -9°
32 32 200 65 Fig.4 33,900
32-S32-200-11T-4 ß 4

Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed Applicable Inserts � E14
INDEX

Max. Revolution� T
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com E13
MEC

� MEC End Mill (Metric) Shouldering Slotting Facing

”% 

”EI
”% 
NN NN

”EI
4 'JH
4 'JH
-

”%

”EI
NN
-
”% 
NN

4 'JH

”EI
-
4
'JH
-
(Cylindrical Shank)

� Toolholder Dimensions for 17mm Inserts (Metric)


Spare Parts
Rake Angle
Dimensions (mm)

Drawing
(°) Pre-set

Coolant
Inserts

Insert Screw Wrench


No. of
Stock

Max

Hole
Torque Wrench*
Shank Part Number
RPM�
A.R. NEW
90º LEAD

ØD Ød L � S
E (Max) R.R.

MEC 25-S20-17 ß 20 Fig.3 35,000


2 25 120 36 +16° -11°
25-S25-17 ß 25 Fig.4 35,000
Standard Shank

32-S25-17 ß 25 Fig.3 30,000


3 32 130 40 15.7 +17° Yes SB-4070TRN DTM-15 PST-T15
32-S32-17 ß Fig.4 30,000
-7°
40-S32-17 ß 40 32 25,000
4 150 50 +19° Fig.3
50-S32-17 ß 50 17,000

MEC 25-S25-160-17 ß 160


25 60 Fig.4 35,000
25-S25-210-17 ß 25 +16° -11°
Cylindrical

210
28-S25-210-17 ß 28 36 Fig.3 32,500

32-S32-200-17 ß 2 200 15.7 Yes SB-4070TRN DTM-15 PST-T15


32 65 Fig.4 30,000
32-S32-250-17 ß +17°
Long Shank

32 250 -7°
35-S32-250-17 ß 35 40 27,700
Fig.3
40-S32-240-17 ß 40 240 65 +19° 25,000

MEC 32-S32-250-17-3 ß 32 Fig.4 30,000


3
40-S32-250-17-3 ß 32 65 +17° -7°
40 250 15.7 Yes SB-4070TRN DTM-15 PST-T15 25,000
40-S32-250-17-4 ß Fig.3
4
50-S42-250-17-4 ß 50 42 64 +19° -6° 17,000

Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed
Max. Revolution�
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.

� Applicable Inserts
Applicable Inserts � B18, B19 Applicable PCD Inserts � B26

Part Number

MEC...-11 BDMT 1103ßßER-JT BDMT 1103ßßER-JS - -


MEC...-11T BDMT 11T3ßßER-JT BDMT 11T3ßßER-JS BDMT 11T3ßßFR-JA BDMT 11T3ßßFR
MEC...-17 BDMT 1704ßßER-JT BDMT 1704ßßER-JS BDMT 1704ßßFR-JA BDMT 1704ßßFR
Recommended Cutting Conditions � E18-E19

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
E14 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MEC

� MEC Face Mill (Inch) Shouldering Slotting Facing

ØD1 ØD1 Rake Angle (°)

GRADES
Ød
b
Ød
b
11 Type A
A.R. (Max) : +23º
R.R. : -7º

a
17 Type

E
A.R. (Max) : +19º

LINEUP / INSERTS
R.R. : -7º

H
B

S

Ød2
Ød1 0° Ød1 0°
Fig.1 Fig.2
ØD ØD

45º / 70º LEAD


� Toolholder Dimensions (Inch) C
Spare Parts
No. of Inserts

Weight (kg)
Dimensions (in)

Drawing
Pre-set

Coolant
Insert Screw Wrench
Stock

Max

Hole
Torque Wrench*
Part Number
RPM�
NEW

75º LEAD
ØD Ød Ød1 Ød2 H E a b S
D
MEC 1500R-11T-5T Þ 5 1.500 0.63 0.807 0.2 30,700

2000R-11T-5T Þ 5 2.000 0.750 0.646 0.417 1.575 0.819 0.188 0.312 0.3 22,300

90º LEAD
2500R-11T-6T Þ 6 2.500 0.63 0.819 0.400 Yes Fig.1 0.7 SB-2555TRG DTM-8 PST-T8 20,400 E

3000R-11T-7T Þ 7 3.000 1.000 0.827 0.555 1.969 0.878 0.223 0.375 1.0 18,500

4000R-11-9TN Þ 9 4.000 1.500 1.969 - 2.48 1.654 0.375 0.625 1.6 16,800

HIGH FEED
F
MEC 2000R-17-4T Þ 4 2.000 0.646 0.819 0.4 16,800
0.750 0.417 1.575 0.188 0.312
2500R-17-5T Þ 5 2.500 0.646 0.819 Fig.1 0.8 14,400

MULTI-FUNCTION
0.618 Yes SB-4070TRN DTM-15 PST-T15
3000R-17-6T Þ 6 3.000 1.000 0.827 0.555 1.969 0.878 0.223 0.375 1.0 12,250
G
4000R-17-7TN Þ 7 4.000 1.500 1.969 - 2.48 1.654 0.375 0.625 Fig.2 1.8 10,400

Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed

SLOT MILLS
Max. Revolution�
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force. H
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.

RADIUS / BALL-NOSE OTHER APPLICATIONS


� Applicable Inserts
Applicable Inserts � B18, B19 Applicable PCD Inserts � B26 J

Part Number

K
MEC...R-11 BDMT 1103ßßER-JT BDMT 1103ßßER-JS - -
MEC...R-11T BDMT 11T3ßßER-JT BDMT 11T3ßßER-JS BDMT 11T3ßßFR-JA BDMT 11T3ßßFR

TOOL HOLDING
MEC...R-17 BDMT 1704ßßER-JT BDMT 1704ßßER-JS BDMT 1704ßßFR-JA BDMT 1704ßßFR
O
Recommended Cutting Conditions � E18-E19 SPARE PARTS

P
TECHNICAL

R
INDEX

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com E15
MEC

� MEC Face Mill (Metric) Shouldering Slotting Facing

ØD1 ØD1 Rake Angle (°)


Ød Ød
11 Type
b b A.R. (Max) : +23º
R.R. : -7º

a
17 Type

E
A.R. (Max) : +19º
R.R. : -7º

H
S

S

Ød2
Ød1 0° Ød1 0°
Fig.1 Fig.2
ØD ØD

� Toolholder Dimensions (Metric)


Spare Parts
No. of Inserts

Weight (kg)
Dimensions (mm)

Drawing
Pre-set

Coolant
Insert Screw Wrench
Stock

Max

Hole
Torque Wrench*
Part Number
RPM�
NEW
ØD Ød Ød1 Ød2 H E a b S

MEC 063R-11-6T ß 6 63 0.8 20,500


1.000" 20 14 50 1.024" 0.236" 0.375" 10 Yes Fig.1
Coarse Pitch

080R-11-7T ß 7 80 1.0 18,500


100R-11-9TN ß 9 100 1.250" 26 17.6 1.260" 0.315" 0.500" 1.8 SB-2555TRG DTM-8 PST-T8 17,000
Fig.1
125R-11-11T ß 11 125 1.500" 45 32 63 1.496" 0.625" 10 Yes 3.4 15,000
0.394"
90º LEAD

160R-11-14T ß 14 160 2.000" 70 - 1.850" 0.750" Fig.2 4.4 13,900


E
MEC 063R-11-8T ß 8 63 0.8 20,500
Pitch
Fine
Inch Bore Dia.

1.000" 20 14 50 1.024" 0.236" 0.375" 10 Yes Fig.1 SB-2555TRG DTM-8 PST-T8


080R-11-10T ß 10 80 1.0 18,500
MEC 063R-17-5T ß 5 63 0.8 14,500
1.000" 20 14 50 1.024" 0.236" 0.375" 15.7 Yes Fig.1 SB-4070TRN DTM-15 PST-T15
Coarse Pitch

080R-17-6T ß 6 80 1.0 12,000


100R-17-7TN ß 7 100 1.250" 26 17.6 1.260" 0.315" 0.500" 1.8 10,500
Fig.1
125R-17-9T ß 9 125 1.500" 45 32 63 1.496" 0.625" 15.7 Yes 3.4 SB-4070TRN DTM-15 PST-T15 8,900
0.394"
160R-17-12T ß 12 160 2.000" 70 - 1.850" 0.750" Fig.2 4.5 7,400
MEC 063R-17-6T ß 6 63 0.8 14,500
1.000" 20 14 50 1.024" 0.236" 0.375" 15.7 Yes Fig.1
Pitch
Fine

080R-17-8T ß 8 80 1.0 SB-4070TRN DTM-15 PST-T15 12,000


100R-17-9TN ß 9 100 1.250" 26 17.6 63 1.260" 0.315" 0.500" 15.7 Yes Fig.1 1.8 10,500
MEC 040R-11-5T-M ß 40 16 14 8.5 20 5.5 8.5 0.2 30,000
5
050R-11-5T-M ß 50 40 10 Yes Fig.1 0.3 SB-2555TRG DTM-8 PST-T8 22,500
Standard Pitch

22 18 12 22 6.3 10.4
063R-11-6T-M ß 6 63 0.7 20,500
080R-11-7T-M ß 7 80 27 20 14 50 7 12.4 1.0 18,500
26 10 Yes Fig.1 SB-2555TRG DTM-8 PST-T8
100R-11-9T-MN ß 9 100 32 26 17.6 55 8 14.4 1.6 17,000
125R-11-11T-M ß 11 125 45 32 Yes Fig.1 3.1 15,000
40 63 33 9.5 16.4 10 SB-2555TRG DTM-8 PST-T8
160R-11-14T-M ß 14 160 68 - No Fig.2 4.5 13,900
Metric Bore Dia.

MEC 050R-11-7T-M ß 7 50 0.4 22,500


Pitch
Fine

22 18 12 40 22 6.3 10.4 10 Yes Fig.1 SB-2555TRG DTM-8 PST-T8


063R-11-8T-M ß 8 63 0.6 20,500
MEC 040R-17-4T-M ß 40 16 14 8.5 20 5.5 8.5 0.3 25,000
4
050R-17-4T-M ß 50 40 15.7 Yes Fig.1 0.4 SB-4070TRN DTM-15 PST-T15 17,000
Standard Pitch

22 18 12 22 6.3 10.4
063R-17-5T-M ß 5 63 0.6 14,500
080R-17-6T-M ß 6 80 27 20 14 50 26 7 12.4 1.0 12,000
15.7 Yes Fig.1 SB-4070TRN DTM-15 PST-T15
100R-17-7T-MN ß 7 100 32 26 17.6 55 26 8 14.4 1.8 10,500
125R-17-9T-M ß 9 125 45 32 Yes Fig.1 3.1 8,900
40 63 33 9.5 16.4 15.7 SB-4070TRN DTM-15 PST-T15
160R-17-12T-M ß 12 160 68 - No Fig.2 4.5 7,400
MEC 050R-17-5T-M ß 5 50 0.4 17,000
Pitch
Fine

22 18 12 40 22 6.3 10.4 15.7 Yes Fig.1 SB-4070TRN DTM-15 PST-T15


063R-17-6T-M ß 6 63 0.6 14,500

Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed
Max. Revolution�
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately. (Table 1)
Toolholder Arbor Bolt Wrench Toolholder Arbor Bolt Wrench
�When using Center-through Air / Coolant / Mist MEC040R····-M HH8×25H LW-5 MEC160R···· HF24×60H LW-17
(Double width 5mm) (Double width 17mm)
If Center Through air (Coolant, Mist) is used, please use appropriate arbor and clamp MEC050R····-M LW-6 MEC1500····
MEC063R····-M HH10×30H (Double width 6mm) ~ HH3/8-1.25H
with arbor bolt. (Table 1) MEC2500····
MEC063R···· LW-8
HH12×35H (Double width 8mm) MEC3000···· HH1/2-1.25H
�MEC’s surface finish when shouldering with multiple passes MEC080R····
In order to obtain smoothly finished shoulder wall with multiple passes of MEC Milling MEC100R····-(M) N HH16×52H LW-12 HH3/4-2.30H
(Double width 12mm) MEC4000····
Cutter, please keep D.O.C. less than 0.217" (5.5mm) for 11T3 type insert and also MEC125R····-(M) LW-14
MEC160R····-M HF20×53H (Double width 14mm)
keep D.O.C. less than 0.354" (9mm) for 1704 type insert.
Wrench is not included. Please purchase separately.
� Applicable Inserts
Applicable Inserts � B18, B19 Applicable PCD Inserts � B26

Part Number

MEC...R-11 BDMT 1103ßßER-JT BDMT 1103ßßER-JS - -


MEC...R-17 BDMT 1704ßßER-JT BDMT 1704ßßER-JS BDMT 1704ßßFR-JA BDMT 1704ßßFR
Recommended Cutting Conditions � E18-E19
(Customer Service) 800.823.7284 - Option 1
(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
E16 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
N MS
IT
EW !
MEC

E
� MEC Modular 1(:

GRADES
A
+0
ØD -0.2mm L1
M1 H
A

LINEUP / INSERTS
B

ØD1
A

Ød1
A-A Section

45º / 70º LEAD


S B
C
L

75º LEAD
� Toolholder Dimensions (Metric) D
Rake Angle Applicable
Dimensions (mm) (°)

Coolant
Inserts
No. of
Stock

Inserts Max

Hole
Part Number
� B18, B19 RPM�
A.R.

90º LEAD
ØD ØD1 Ød1 L L1 M1 H B S � B26
(Max) R.R. E
MEC 16-M08-11T-2T ß 2 16 14.7 8.5 43 25 M8xP1.25 12 8 +18° -14° 43,750

20-M10-11T-2T ß 2 20 18.7 10.5 49 30 M10xP1.5 15 9 +20° -10° 41,000

HIGH FEED
BDMT11T3
20-M10-11T-3T ß 3 20 18.7 10.5 49 30 M10xP1.5 15 9 10 +20° -10° Yes 41,000
BDGT11T3 F
25-M12-11T-3T ß 3 25 23 12.5 57 35 M12xP1.75 19 10 +21° -10° 37,500

32-M16-11T-4T ß 4 32 30 17 63 40 M16xP2.0 24 12 +23° -9° 33,900

MULTI-FUNCTION
MEC 25-M12-17-2T ß 2 25 23 12.5 57 35 M12xP1.75 19 10 +16° -11° 35,000
BDMT1704
15.7 Yes
BDGT1704 G
32-M16-17-3T ß 3 32 30 17 63 40 M16xP2.0 24 12 +17° -7° 30,000

Max. Revolution�
Recommended Cutting Conditions � E18-E19
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.

SLOT MILLS
Pre-Set Torque Wrench sold separately.
H
� Spare Parts
Spare Parts

RADIUS / BALL-NOSE OTHER APPLICATIONS


Insert Anti-seize Pre-Set
Wrench
Screw Compound Torque Wrench*
Part Number J
MP
-1
NEW

MEC 16-M08-11T-2T
K
20-M10-11T-2T SB-2555TRG DTM-8
20-M10-11T-3T Recommended Torque for MP-1 PST-IP8
25-M12-11T-3T Insert Screw 1.2N · m

TOOL HOLDING
32-M16-11T-4T
O
MEC 25-M12-17-2T SB-4070TRN DTM-15

Recommended Torque for MP-1 PST-IP15


32-M16-17-3T Insert Screw 3.5N · m
SPARE PARTS

Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed P
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately
TECHNICAL

R
INDEX

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com E17
MEC

� When using inserts with corner-R(r�)1.6 or larger, additional modifications of the cutter body will be necessary. Ref. to the chart below for the recommended modifications.

Additional Modifications of the * R shape is recommended for additional processing to


Insert Corner-R(r�) the body corner.
Cutter Body Corner
When applying chamfer shaped additional processing,
1.6 do not cut away too much. Additionally
R1.0 processed Insert with
Body corner large corner-R(rε)
2.0
Pre-processing Post-processing
2.4 R1.2

3.1 R1.6

4.0 R2.5

� Recommended Cutting Conditions


• JT Chipbreaker
Feed Rate fz (ipt) Recommended Insert Grade Vc (sfm)
MEGACOAT PVD Coated CVD Coated
Toolholder Description Cermet NANO MEGACOAT Carbide Carbide
Workpiece
Material MEC1000~MEC1500
MEC0500~MEC0750 MEC20~MEC40
MEC10~MEC19 TN100M PR1535 PR1225 PR1210 PR830 CA6535
MEC1500R~MEC4000R
MEC040R~MEC160R
90º LEAD

E � � � �
Carbon Steel 0.002~0.004~0.006 0.003~0.006~0.010
390~520~660 390~590~820 390~590~820
-
390~520~660
-

� � � �
Alloy Steel 0.002~0.004~0.005 0.003~0.006~0.008
330~460~590 330~520~720 330~520~720
-
330~460~590
-

� � � �
Mold Steel 0.002~0.003~0.004 0.003~0.005~0.008
260~390~490 260~460~590 260~460~590
-
260~390~490
-

� � �
Austenitic Stainless Steel 0.002~0.003~0.004 0.003~0.005~0.006 -
330~520~660 330~520~660
-
330~460~590
-

� �
Martensitic Stainless Steel 0.002~0.003~0.004 0.003~0.005~0.008 -
490~660~820
- - -
590~790~980

Precipitation Hardened 0.002~0.003~0.004 0.003~0.005~0.008 -



- - - -
Stainless Steel 300~390~490


Gray Cast Iron 0.002~0.004~0.006 0.003~0.007~0.010 - - -
390~590~820
- -


Nodular Cast Iron 0.002~0.003~0.004 0.003~0.006~0.008 - - -
330~490~660
- -

Ni-base 0.002~0.003~0.004 0.003~0.005~0.006 -



- - -

Heat Resistant Alloy 70~100~160 70~100~160

� �
Titanium Alloys 0.002~0.003~0.004 0.003~0.006~0.008 -
130~200~260
-
100~160~230
- -

� Bold numbers in the graph indicate the most recommended value of feed (fz) Adjust cutting speed and feed rate according to the actual machining conditions � :1st Recommendation
� Machining with coolant is recommended for Ni-base heat resistant alloy and titanium alloys � : 2nd Recommendation

800.823.7284
E18 Visit us online at KyoceraPrecisionTools.com
MEC

• JS Chipbreaker
Feed Rate fz (ipt) Recommended Insert Grade Vc (sfm)

GRADES
Toolholder Description MEGACOAT NANO MEGACOAT PVD Coated CVD Coated A
Carbide Carbide
Workpiece
Material MEC1000~MEC1500
MEC0500~MEC0750 MEC20~MEC40

LINEUP / INSERTS
MEC10~MEC19 PR1535 PR1225 PR1210 PR830 CA6535
MEC1500R~MEC4000R
MEC040R~MEC160R
B
� � �
Carbon Steel 0.002~0.004~0.005 0.003~0.006~0.007
390~590~820 390~590~820
-
390~520~660
-

45º / 70º LEAD


Alloy Steel 0.002~0.003~0.004 0.003~0.005~0.006

330~520~720

330~520~720
-

330~460~590
- C

� � �
Mold Steel 0.002~0.003~0.004 0.003~0.004~0.005
260~460~590 260~460~590
-
260~390~490
-

75º LEAD
D
� � �
Austenitic Stainless Steel 0.002~0.003~0.004 0.003~0.004~0.005
330~520~660 330~520~660
-
330~460~590
-

90º LEAD
� �
Martensitic Stainless Steel 0.002~0.003~0.004 0.003~0.004~0.005
490~660~820
- - -
590~790~980 E

Precipitation Hardened 0.002~0.003~0.004 0.003~0.004~0.005



- - - -
Stainless Steel 300~390~490

HIGH FEED
F
Ni-base 0.002~0.003~0.004 0.003~0.004~0.005

- - -

Heat Resistant Alloy 70~100~160 70~100~160

MULTI-FUNCTION

Titanium Alloys 0.002~0.003~0.004 0.003~0.004~0.005 - - - -
130~200~260 G
� Bold numbers in the graph indicate the most recommended value of feed (fz) Adjust cutting speed and feed rate according to the actual machining conditions � :1st Recommendation
� Machining with coolant is recommended for Ni-base heat resistant alloy and titanium alloys � : 2nd Recommendation

SLOT MILLS
• JA Chipbreaker
H
Recommended Insert Grade Vc (sfm)
Workpiece Feed Rate DLC Coated Carbide Carbide
Material fz (ipt)

RADIUS / BALL-NOSE OTHER APPLICATIONS


PDL025 GW25

Aluminum Alloy
J
0.002~0.012 660~3280 660~2620
(Si 13% or Less)

Aluminum Alloy 0.002~0.008 660~980 660~980


(Si 13% and Over)

• PCD K
Recommended Insert Grade Vc (sfm)
Workpiece Feed Rate PCD

TOOL HOLDING
Material fz (ipt)
KPD230 (KPD001) O
Aluminum Alloy 0.002~0.008 1640~4920
(Si 13% or Less)

Aluminum Alloy
SPARE PARTS

0.002~0.006 980~3280
(Si 13% and Over)
P

Please observe below precautions fully.


Warning Max Balance quality grade G
TECHNICAL

Failure to observe the precautions may cause serious damage to human body. ISO 1940-1 / 8821
RPM�
Warning about Max. Revolution indicated on main body
(JIS B0905)
R
~20,000 G16
1. When running the end mill and the face mill at revolutions exceeding the maximum revolution limit, the inserts or toolholder may be
damaged due to the centrifugal force. ~30,000 G6.3
2. For actual practical revolution, please set within recommended cutting condition.
30,000~ G2.5
3. When using at a higher revolution (over 10,000min-1), refer to the table to adjust the balance of MEC and suitable arbor.
INDEX

800.823.7284
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MEC

� Features of MEC � Cutting Performance of MEC End Mill


� Perfect 90° Shoulders (1) Overhang Length When Using BDMT 11mm-type Insert
(Standard / Straight Shank)
<Cutting Surface Comparison>
Overhang Shape
Cutting Part Number Length A
Dia. Inch Size (in)
Metric Size

Ø10mm MEC10-S10-11 0.670 -

Ø0.500" MEC0500...
0.787 1.180
Ø12mm MEC12-S16-11

90° Ø0.625" MEC0625-S625-11T


1.180 1.790
Ø16mm MEC16-S16-11T
Ø0.750" MEC0750-S750-11T
1.180 1.790
Ø20mm MEC20-S20-11T
0.512” 0.709” 1.142” Ø1.000" MEC1000-S100-11T
1.260 1.890
Ø25mm MEC25-S25-11T
MEC End Mill Competitor A Competitor B
Ø1.250" MEC1250-S125-11T
1.580 2.360
Ø32mm MEC32-S32-11T

 (Internal Evaluation) (JT Chipbreaker Vc = 400 sfm Workpiece :1049)

� Shouldering � Slotting
Part Number
90º LEAD

(Cutting Width ae = ØD/2) � Ramping and Helical Milling


E
� Low cutting force
.394 .394
<Cutting Force Comparison> .315 .315

D.O.C. (in)

D.O.C. (in)
.236 .236

5000 MEC10-S10-11 .157 .157

.079 .079

4000 0
0.002 0.004 0.006 0.008
0
0.002 0.004 0.006 0.008
Cutting force (N)

Feed Rate (ipt) Feed Rate (ipt)

3000

.394 .394

2000 .315 .315


D.O.C. (in)

D.O.C. (in)
.236 .236
MEC0500...
.157 .157
1000
MEC12-S16-11 .079 .079

0 0
0.002 0.004 0.006 0.008 0.002 0.004 0.006 0.008
0
Feed Rate (ipt) Feed Rate (ipt)
MEC End Mill Competitor A Competitor B Competitor C

Tool Diameter Ø0.750" 1049


.394 .394
Vc = 330 sfm Shouldering D.O.C. × ae = 0.354"×0.394"
.315 .315
fz = 0.008 ipt Dry (Internal Evaluation)
D.O.C. (in)

.236 D.O.C. (in) .236


MEC0625-S625-11T
.157 .157
MEC16-S16-11T .079 .079

0 0

� Chipbreaker
0.002 0.004 0.006 0.008 0.002 0.004 0.006 0.008
Feed Rate (ipt) Feed Rate (ipt)

.394 .394
�JT Chipbreaker �J
 A Chipbreaker .315 .315
D.O.C. (in)
D.O.C. (in)

(General Purpose) (for Aluminum) .236 .236


MEC0750-S750-11T
.157 .157
MEC20-S20-11T .079 .079

0 0
0.002 0.004 0.006 0.008 0.002 0.004 0.006 0.008
Feed Rate (ipt) Feed Rate (ipt)

.394 

.315 
D.O.C. (in)

%0$ JO

.236 
�JS chipbreaker MEC1000-S100-11T
.157 
(Low Cutting Force) MEC25-S25-11T .079 

0 
0.002 0.004 0.006 0.008    
Feed Rate (ipt) 'FFE3BUF JQU

Cutting
Force 20%
 
Lower  
%0$ JO

%0$ JO

 
MEC1250-S125-11T
 
MEC32-S32-11T  

 
       
'FFE3BUF JQU
'FFE3BUF JQU

800.823.7284
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MEC

(2) Overhang Length When Using BDMT 11mm-type Insert (3) Overhang Length When Using BDMT 17mm-type Insert
(Long Shank)

GRADES
Overhang Shape Overhang Shape
Cutting Part Number Length A Cutting Part Number Length A A
Dia. Inch Size (in) Dia. Inch Size (in)
Metric Size Metric Size

LINEUP / INSERTS
Ø0.750" Ø1.000" MEC1000-S100-17
MEC20-S20-140-11T 1.417 2.126
Ø20mm 2.362 3.543 Ø25mm MEC25-S25-17
MEC0750-S750-5.2-11T
Long Shank
Ø1.250" MEC1250-S125-17
B
1.575 2.362
Ø32mm MEC32-S32-17
Ø1.000"
MEC25-S25-160-11T
Ø25mm 2.362 3.957 Ø1.500" MEC1500-S125-17
MEC1000-S100-6.3-11T 1.969 2.953
Long Shank Ø40mm MEC40-S32-17

45º / 70º LEAD


Ø1.250"
Ø1.000"
Ø25mm
MEC1000-S100-6.3-17
2.362 3.937
C

A
MEC32-S32-200-11T MEC25-S25-160-17
Ø32mm 3.957 5.118 Long Shank
MEC1250-S125-7.9-11T
Long Shank Ø1.250"
MEC1250-S125-7.9-17
Ø32mm 3.937 5.118
MEC32-S32-200-17
Ø1.500" Long Shank
MEC40-S32-240-11T Ø1.500"

75º LEAD
Ø40mm 3.957 5.119 MEC1500-S125-9.5-17
Long Shank
MEC1500-S125-9.5-11T Ø40mm
MEC40-S32-240-17
3.937 5.118 D
Long Shank

(JT Chipbreaker Vc = 400 sfm Workpiece :1049) (JT Chipbreaker Vc = 400 sfm Workpiece :1049)

� Shouldering � Slotting � Shouldering � Slotting


Part Number Part Number

90º LEAD
(Cutting Width ae = ØD/2) � Ramping and Helical Milling (Cutting Width ae = ØD/2) � Ramping and Helical Milling
E
  .787 .787
  .630 .630
%0$ JO

%0$ JO

D.O.C. (in)

D.O.C. (in)
MEC0750-S750-5.2-11T   .472 .472
MEC1000-S100-17

HIGH FEED
MEC20-S20-140-11T   .315 .315

Long Shank
  MEC250S25-17 .157 .157 F
  0 0
        .002 .004 .006 .008 .002 .004 .006 .008
'FFE3BUF JQU
'FFE3BUF JQU
Feed Rate (ipt) Feed Rate (ipt)

MULTI-FUNCTION




.787 .787
G
%0$ JO

.630 .630
%0$ JO

D.O.C. (in)

D.O.C. (in)
MEC1000-S100-6.3-11T   .472 .472

MEC1250-S125-17
MEC25-S25-160-11T  .315 .315
  MEC32-S32-17 .157 .157
Long Shank
  0 0

SLOT MILLS
        .002 .004 .006 .008 .002 .004 .006 .008
'FFE3BUF JQU
'FFE3BUF JQU
Feed Rate (ipt) Feed Rate (ipt)
H

  .787 .787

RADIUS / BALL-NOSE OTHER APPLICATIONS


  .630 .630
%0$ JO

%0$ JO

D.O.C. (in)
D.O.C. (in)

MEC1250-S125-7.9-11T   .472 .472


MEC1500-S125-17
MEC32-S32-200-11T  
MEC40-S32-17
.315 .315 J
  .157 .157
Long Shank
  0 0
        .002 .004 .006 .008 .002 .004 .006 .008
'FFE3BUF JQU
'FFE3BUF JQU
Feed Rate (ipt) Feed Rate (ipt)

  .787


.787
.630
K
D.O.C. (in)

  .630


%0$ JO

%0$ JO

D.O.C. (in)

.472
MEC1500-S125-9.5-11T   .472
MEC1000-S100-6.3-17 .315
MEC40-S32-240-11T   .315
.157
MEC25-S25-160-17

TOOL HOLDING
  .157
Long Shank 0
  0 .002 .004 .006 .008
  
'FFE3BUF JQU

   


'FFE3BUF JQU

 .002 .004 .006


Feed Rate (ipt)
.008 Feed Rate (ipt)
O

.787
.787
.630
D.O.C. (in)

SPARE PARTS

.630
D.O.C. (in)

.472

MEC1250-S125-7.9-17
.472
.315
.315 P
.157
MEC32-S32-200-17 .157 0
0 .002 .004 .006 .008
.002 .004 .006 .008 Feed Rate (ipt)
Feed Rate (ipt)
TECHNICAL

.787 R
.787 .630
D.O.C. (in)

.630
D.O.C. (in)

.472
.472 .315
MEC1500-S125-9.5-17
.315
.157
MEC40-S32-240-17 .157 0
INDEX

0
.002 .004 .006 .008
.002 .004 .006
Feed Rate (ipt)
.008
T
Feed Rate (ipt)

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MEC

� Cutting Performance of MEC Face Mill


(1) Overhang Length When Using BDMT 11mm-type Insert (JT Chipbreaker Vc = 400 sfm Workpiece :1049)
Overhang
Cutting Part Number Length A � Shouldering � Slotting
Inch Size Part Number
Dia. Metric Size
(in) (Cutting Width ae = ØD/2)

Ø1.500" MEC1500R-11T-5T
4.528
Ø40mm MEC040R-11-5T-M  

 
Ø2.000" MEC2000R-11T-5T

%0$ JO

%0$ JO

3.937
Ø50mm MEC050R-11-ßT-M  
MEC1500R-11T-5T
 
Ø2.500" MEC2500R-11T-6T
MEC040R-11-5T-M
Ø63mm MEC063R-11-ßT(-M)  

 
       
Ø63mm MEC063R-11-ßT-M 3.740 'FFE3BUF JQU
'FFE3BUF JQU

Ø3.000 MEC3000R-11T-7T
Ø80mm MEC080R-11-ßT(-M)
 
Ø4.000" MEC4000R-11-9TN MEC2000R-ßT-ßT
Ø100mm MEC100R-11-9TN  

%0$ JO

%0$ JO

MEC4000R-ßT-ßT  


Ø125mm MEC125R-11-11T(-M) 4.252 MEC050R-11-ßT-M  

~
 
Ø160mm MEC160R-11-14T(-M) MEC100R-11-9TN
 
       
MEC100R-11-9T-MN
'FFE3BUF JQU
'FFE3BUF JQU

Shape
90º LEAD

E
 

 

%0$ JO

%0$ JO

 
MEC125R-11-11T(-M)
A

 
MEC160R-11-14T(-M)  

 
       
'FFE3BUF JQU
'FFE3BUF JQU

(2) Overhang Length When Using BDMT 17mm-type Insert (JT Chipbreaker Vc = 400 sfm Workpiece :1049)
Overhang
Cutting Part Number Length A � Shouldering � Slotting
Inch Size Part Number
Dia. Metric Size
(in) (Cutting Width ae = ØD/2)

Ø40mm MEC040R-17-4T-M 4.528


 

 
Ø2.000" MEC2000R-17-4T
%0$ JO

%0$ JO

3.937
Ø50mm MEC050R-17-ßT-M  

Ø2.500" MEC2500R-17-4T MEC040R-17-4T-M  

Ø63mm MEC063R-17-ßT  

 
       
Ø63mm MEC063R-17-ßT-M 3.740 'FFE3BUF JQU
'FFE3BUF JQU

Ø3.000" MEC3000R-17-6T
Ø80mm MEC080R-17-ßT
 
Ø4.000" MEC4000R-17-7T
Ø100mm MEC100R-17-ßTN  
%0$ JO

%0$ JO

 
Ø125mm MEC125R-17-9T(-M) 4.252 MEC2000R-17-4T
 
MEC050R-17-ßT-M
 
Ø160mm MEC160R-17-12T(-M)  
       
'FFE3BUF JQU
'FFE3BUF JQU

Shape

MEC2500R-17-ßT  


~

 
%0$ JO

%0$ JO

MEC4000R-17-ßTN
 
A

 
MEC063R-17-ßT(-M)
 
~

MEC100R-17-ßTN 
   

   
MEC100R-17-7T-MN 'FFE3BUF JQU
'FFE3BUF JQU

 

 
%0$ JO

%0$ JO

 
MEC125R-17-9T(-M)
 
MEC160R-17-12T(-M)
 

 
       
'FFE3BUF JQU
'FFE3BUF JQU

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MEC

� Ramping / Helical Milling / Plunging


Ramping / Helical Milling Plunging

GRADES
� Ramping angle should be under �°. Applicable Max. Ramping Applicable Max.
A
Cutting Dia. Cutting Dia.
� For plunge depth per revolution when helical Inserts Angle (�°) Inserts Width of Cut (ae)
milling, see the cutting performance data of Ø0.625", Ø16~Ø18mm 3°
each tool. Use compressed air during machining. Ø0.750", Ø19~Ø21mm 5° Ø0.625" BDMT 11T3 0.060"

LINEUP / INSERTS
Ø16~Ø19mm BDGT 11T3 1.5mm
Ø1.000", Ø22~Ø25mm BDMT 11T3 2.5°
Ø1.250", Ø28~Ø32mm BDGT 11T3 1.5° B
Ø1.500", Ø40mm 0.7° Ø0.750"~Ø4.000" BDMT 11T3 0.197"
Ø50mm~ Not Recommended Ø20~Ø160mm BDGT 11T3 5mm
Ø1.000", Ø25mm 8°
Ø1.250", Ø32mm 5°

45º / 70º LEAD


BDMT 1704 Ø1.000"~Ø4.000" BDMT 1704 0.315"
Ø1.500", Ø40mm 2.5° Ø25~Ø160mm BDGT 1704 8mm
Ø50mm~ Not Recommended C
BDMT/BDGT1103 type not recommended for ramping or helical milling. BDMT1103 type not recommended for ramping or helical milling.

� Minimum Cutting Dia. for Helical Milling

75º LEAD
MEC Cutting Dia. Ø0.625" Ø0.750" Ø1.000" Ø1.250" Ø1.500" Ø16mm Ø18mm Ø20mm Ø22mm Ø25mm Ø28mm Ø30mm Ø32mm Ø40mm Ø50mm
D

BD_T11T3 Min. Cutting Dia. Ø0.827" Ø1.102" Ø1.575" Ø2.087" Ø2.598" Ø21mm Ø25mm Ø29mm Ø33mm Ø39mm Ø45mm Ø49mm Ø53mm Ø69mm Not recommended
Type Min. Cutting Dia. for Flat Bottom Ø1.102" Ø1.339" Ø1.850" Ø2.362" Ø2.835" Ø28mm Ø32mm Ø36mm Ø40mm Ø46mm Ø52mm Ø56mm Ø60mm Ø76mm for helical milling.

90º LEAD
MEC Cutting Dia. Ø1.000" Ø1.250" Ø1.500" Ø25mm Ø32mm Ø40mm Ø50mm
E
BD_T1704 Min. Cutting Dia. Ø1.339" Ø1.850" Ø2.362" Ø34mm Ø48mm Ø64mm Not recommended
Type Min. Cutting Dia. for Flat Bottom Ø1.850" Ø2.323" Ø2.835" Ø46mm Ø60mm Ø76mm for helical milling.

� Case Studies

HIGH FEED
F
Pre-Hardened Tool Steel Structural Steel
• Test Piece (54~56HRC) • Plate

MULTI-FUNCTION
• Vc = 160 sfm (n = 800min-1) • Vc = 290 sfm (n = 1,400min-1)
• D.O.C. × ae = 0.079" × 0.551" • D.O.C. = 0.197" x 2 Passes
• fz = 0.005 ipt (Vf = 2.28 ipm) • fz = 0.005 ipt (Vf = 19.7 ipm)
• Dry • Dry
71” G
• MEC20-S20-11T (3 Flute) • MEC20-S20-11T (3 Flute)
• BDMT11T308ER-JT (PR830) • BDMT11T308ER-JT (PR830)

0.4”
MEC Chip Removal Amount = 28.1in3 MEC 23 pcs/edge

SLOT MILLS
Competitor's End Mill A Chip Removal Amount = 1.1in3 (Chipping Occurred) Competitor's End Mill B 10~11 pcs/edge H
Competitor's End Mill A [Ø25 (2 inserts) Vc = 130sfm fz = 0.003ipt D.O.C. x ae = 0.079"x0.118"] MEC doubled Competitor B's tool life under the same conditions.
had chipping occur in 10 minutes and it was noisy. MEC withstood increased feed rates, and the
cutting edge remained in extremely good condition and is still available for further machining.

RADIUS / BALL-NOSE OTHER APPLICATIONS


(User Evaluation) (User Evaluation)

8.66” J
304 3.54” 1.57” 3.54” Die Steel
3.07”
118” 1.57” 1.18”

• Plate • Mold Ø1.97”


• Vc = 410 sfm (n = 1,600min-1) • Vc = 430 sfm (n = 1,040min-1)
3.94”

8”
2.2

2.68”
• D.O.C. = 0.354" • D.O.C. × ae = ~0.118" × ~0.197" 0.16”
• fz = 0.004 ipt (Vf = 12.6 ipm) Removed Portion • fz = 0.007 ipt (Vf = 36.8 ipm)
• Dry (4 Locations)
• Dry (Air Blow) K
1.57”

• MEC25-S25-17 (2 Flute) • MEC40-S32-11T (5 Flute)


0.35”

8”
2.2
• BDMT170408ER-JT (PR830) • BDMT11T308ER-JT (PR830) 2.68”

MEC 4 pcs/edge or More MEC 2 Hours (Small Wear : Extendible)

TOOL HOLDING
Competitor's End Mill C 1 pcs/edge or Less Competitor's End Mill D 2 Hours (Halted due to Insert Breakage)
O
Competitor's End mill C (indexable roughing end mill) had high cutting force and insert breakage MEC had better cutting performance / insert life compared to Competitor's End Mill D, and the insert
occurred, but MEC had no breakage and was still usable for further machining, after machining 4 maintained small wear and was usable for further machining after the same duration as Competitor's
pieces (16 points). End Mill D. Competitor's End Mill D (6 flute) was used with Vf = 3070sfm (fz = 0.006ipt).
(User Evaluation) (User Evaluation)
SPARE PARTS

4118 Ni-Base HRSA P



6.30
• Knuckle Steering • Turbine Parts
• Vc = 490 sfm (n = 1,200min-1) Machined Portion
• Vc = 50 sfm (n = 120min-1)
• D.O.C. = 0.020"~0.197" (Shouldering) • D.O.C. = 0.020"
• fz = 0.004 ipt (Vf = 18.8 ipm) • fz = 0.003 ipt (Vf = 1.5 ipm)
TECHNICAL
0.55”

• Dry • Wet
• MEC40-S32-17 (4 Flute) • MEC040R-17-4T-M (4 Flute) Machined Portion R
• BDMT170408ER-JT (PR830) • BDMT170408ER-JS (PR1025)

MEC 150 pcs/edge MEC 9 pcs/edge

Competitor's End Mill E 40 pcs/edge Competitor's End Mill F 1 pcs/edge or Less


INDEX

T
MEC had a better surface finish compared to Competitor's End mill E and also tripled the tool life. Competitor's End Mill F (Coated Carbide Insert) could not finish machining of 1 workpiece, but MEC
could cut 9 pcs/edge and the finished surface was good.
(User Evaluation) (User Evaluation)

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MECX

� MECX End Mill Shouldering Slotting Facing

+0
ØD -0.2mm

Ødh7
+0

Ødh7
ØD -0.2mm

S S
� �
L L

Fig.1 Fig.3

Ødh7
+0
ØD -0.2mm +0
ØD -0.2mm

Ødh7
S

L
S

Fig.2 L

Fig.4

� Toolholder Dimensions
Spare Parts
Rake Angle
Dimensions

Drawing
(°)

Coolant
Inserts

Insert Screw Wrench


No. of
Stock

Max

Hole
Unit

Shank Part Number


RPM�
A.R.
ØD Ød L � S R.R.
(Max)
90º LEAD

E MECX 0375-S375-07-1T Þ 1 0.375 0.375 3.00 0.669 12.8° -19.7 47,150


Fig.1 SB-2035TRG
0500-S500-07-2T Þ 2 0.500 0.500 3.27 0.709 14.3° -12.9 45,800
0625-S625-07-3T Þ 3 0.625 3.50 -11.3° Fig. 2 43,300
0750-S625-07-4T Þ 4 0.625 0.236 Yes DTM-6 40,900
Fig. 3
0750-S625-07-5T Þ 5 0.787 16.3° SB-2042TRG 40,900
Standard Shank

0.750 4.00 -10.9°


0750-S750-07-4T Þ 4 40,900
0.750 Fig. 2
0750-S750-07-5T Þ inch 5 40,900
1000-S100-07-5T Þ 5 36,900
1.000 Fig. 2
1000-S100-07-7T Þ 7 36,900
1.000 4.50 0.984 -9.5° SB-2042TRG
1000-S750-07-5T Þ 5 36,900
0.750 0.236 16.3° Yes Fig.3 DTM-6
1000-S750-07-7T Þ 7 36,900
1250-S125-07-6T Þ 6 Fig.2 33,700
1.250 1.250 5.00 1.181 -8.9° SB-2035TRG
1250-S125-07-8T Þ 8 Fig.4 33,700
MECX 0625-S625-07-3T Þ 3 0.625 0.625 5.10 2.175 -11.3° 43,300
Long Shank

0750-S750-07-4T Þ 4 0.750 0.750 5.50 -10.9° 40,900


inch 2.362 0.236 16.3° Yes Fig.4 SB-2042TRG DTM-6
1000-S100-07-5T Þ 5 1.000 1.000 6.30 -9.5° 36,900
1250-S125-07-6T Þ 6 1.250 1.250 7.90 2.559 -8.9° 33,700
MECX 08-S10-07-1T ß 8 16 11.7° -24.0° Fig.1 48,100
1 10
10-S10-07-1T ß 10 17 12.8° -18.7° Fig.2 47,100
80 6 Yes SB-2035TRG DTM-6
12-S12-07-2T ß 12 14.3° -13.7° Fig.4 46,200
2 12 18
14-S12-07-2T ß 14 16.3° -12.1° Fig.3 44,800
16-S16-07-3T ß 16 -11.3° Fig.4 43,200
17-S16-07-3T ß 3 17 100 -11.0° 42,400
16
18-S16-07-3T ß 18 -10.9° Fig.3 41,600
Standard

20 6 16.3° Yes SB-2042TRG DTM-6


20-S16-07-4T ß mm 20 40,200
-10.4°
20-S20-07-4T ß 4 20 110 Fig.4 40,200
Standard Shank

20
21-S20-07-4T ß 21 -10.1° Fig.3 39,500
25-S20-07-5T ß 20 Fig.3 37,000
25 -9.7°
25-S25-07-5T ß 5 120 25 Fig.4 37,000
25
26-S25-07-5T ß 26 6 16.3° -9.5° Yes Fig.3 SB-2042TRG DTM-6 36,500
32-S32-07-6T ß 32 -8.9° Fig.4 33,600
6 32 130 30
33-S32-07-6T ß 33 -8.8° Fig.3 33,100
MECX 16-S16-07-4T ß 4 16 100 -11.3° Fig.4 43,200
16
20-S16-07-5T ß 20 Fig.3 40,200
5 20 110 -10.4°
Fine Pitch

20-S20-07-5T ß Fig.4 40,200


mm 20 6 16.3° Yes SB-2042TRG DTM-6
25-S20-07-7T ß Fig.3 37,000
7 25 120 25 -9.7°
25-S25-07-7T ß 25 37,000
Fig.4
32-S32-07-8T ß 8 32 32 130 30 -8.9° 33,600
MECX 17-S16-130-07-3T ß 3 17 16 130 -11.0° 42,400
Long Shank

20
Standard

21-S20-140-07-4T ß 4 21 20 140 -10.1° 39,500


mm 6 16.3° Yes Fig.3 SB-2042TRG DTM-6
26-S25-160-07-5T ß 5 26 25 160 25 -9.5° 36,500
33-S32-200-07-6T ß 6 33 32 200 30 -8.8° 33,100

Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed
Applicable Inserts � E25
Max. Revolution�
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force. Recommended Cutting Conditions � E26

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
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MECX

� MECX Face Mill Shouldering Slotting Facing

ØD1 ØD1

GRADES
Ød
b
Ød
b
A

a
E

LINEUP / INSERTS
H

H
B

S
Ød2 Ød2 0°
Ød1 0 Ød1 0
ØD Fig.1 ØD Fig.2

45º / 70º LEAD


� Toolholder Dimensions C
Rake Spare Parts
No. of Inserts

Coolant Hole

Weight (kg)
Dimensions Angle

Drawing
Insert Screw Wrench Arbor Bolt
Stock

(°) Max
Unit

Part Number
RPM�
A.R.

75º LEAD
ØD ØD1 Ød Ød1 Ød2 H E a b S (Max) R.R. D
MECX 1250R-07-8T Þ 8 1.250 1.181 -8.9° 0.15 33,600
0.630 0.417 1.575 0.807 Fig.5
1500R-07-10T Þ 10 1.500 1.496 -8.4° 0.25 30,500

90º LEAD
inch 0.75 0.187 0.313 0.236 +7° Yes SB-2042TRG DTM-6 HH3/8-1.25H
E
2000R-07-12T Þ 12 2.000 0.646 -8.3° 0.125 27,700
1.575 0.417 1.575 0.819 Fig.6
2500R-07-14T Þ 14 2.500 0.630 -7.9° 0.50 24,900

HIGH FEED
MECX 032R-07-8T-M ß 8 32 30 16 14 8.5 20 5.5 8.5 -8.9° 0.15 HH8x25H 33,600
Fig.1
F
040R-07-10T-M ß 10 40 38 -8.4° 0.25 30,500
mm 40 6 +7° Yes SB-2042TRG DTM-6

MULTI-FUNCTION
050R-07-12T-M ß 12 50 22 18 12 22 6.3 10.4 -8.3° 0.35 HH10x30H 27,700
40 Fig.2
063R-07-14T-M ß 14 63 -7.9° 0.50 24,900
G

Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed Recommended Cutting Conditions � E26
Max. Revolution�

SLOT MILLS
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
• To obtain a smooth shoulder wall finish using step milling, set D.O.C. within 0.197" for each cut. H

� Applicable Inserts Selecting Chipbreaker Cutting Force Comparison

RADIUS / BALL-NOSE OTHER APPLICATIONS


Applicable Inserts � B18
1045
Vc = 490 sfm J
Large
D.O.C. × ae = 0.197”×0.197”
Part Number 1,500
fz =0.003 ipt
D.O.C. = 0.118”
Cutting Force (N)

1,000
D.O.C.

BDMT BDMT K
MECX...-07...
0703ßßER-JT 0703ßßER-JS 500

Small fz = 0.004 ipt

TOOL HOLDING
Small Feed Rate Large 0
MECX-JT MECX-JS Competitor A Competitor B
O
SPARE PARTS

Please observe below precautions fully.


Warning Max Balance quality grade G
TECHNICAL

Failure to observe the precautions may cause serious damage to human body. ISO 1940-1 / 8821
RPM�
Warning about Max. Revolution indicated on main body
(JIS B0905)
R
~20,000 G16
1. When running the end mill and the face mill at revolutions exceeding the maximum revolution limit, the inserts or toolholder may be
damaged due to the centrifugal force. ~30,000 G6.3
2. For actual practical revolution, please set within recommended cutting condition.
30,000~ G2.5
3. When using at a higher revolution (over 10,000min-1), refer to the table to adjust the balance of MECX and suitable arbor.
INDEX

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com E25
MECX

� Recommended Cutting Conditions


Feed Rate fz (ipt) Recommended Insert Grade Vc (sfm)
PVD Coated CVD Coated
MEGACOAT NANO MEGACOAT Carbide Carbide
Workpiece
Material JS Chipbreaker JT Chipbreaker
PR1535 PR1225 PR1210 PR830 CA6535

� � �
Carbon Steel 0.0016~0.0031~0.0039 0.0024~0.0039~0.0047
390~590~820 390~590~820
-
390~490~590
-

� � �
Alloy Steel 0.0016~0.0024~0.0031 0.0024~0.0031~0.0039
330~520~720 330~520~720
-
330~460~590
-

� � �
Mold Steel 0.0016~0.0024~0.0031 0.0024~0.0031~0.0039
260~460~590 260~460~590
-
260~390~490
-

� �
Austenitic Stainless Steel 0.0012~0.0016~0.0020 0.0020~0.0024~0.0028
330~520~660 330~520~660
- - -

� �
Martensitic Stainless Steel 0.0012~0.0016~0.0020 0.0020~0.0024~0.0039
490~660~820
- - -
590~790~980

Precipitation Hardened 0.0012~0.0016~0.0020 0.0020~0.0024~0.0039



- - - -
Stainless Steel 300~390~490
90º LEAD

E Gray Cast Iron 0.0016~0.0031~0.0039 0.0031~0.0039~0.0059 - -



390~590~820
- -


Nodular Cast Iron 0.0016~0.0024~0.0031 0.0031~0.0039~0.0047 - -
330~490~660
- -

� �
Ni-base Heat Resistant Alloy 0.0012~0.0016~0.0020 0.0020~0.0024~0.0028
70~100~160
- - -
70~100~160

� �
Titanium Alloys 0.0016~0.0024~0.0031 0.0031~0.0039~0.0047
130~200~260
-
100~160~230
- -

� Bold numbers in the graph indicate the most recommended value of feed (fz) Adjust cutting speed and feed rate according to the actual machining conditions � :1st Recommendation
� Machining with coolant is recommended for Ni-base heat resistant alloy and titanium alloys � : 2nd Recommendation

� Ramping / Helical Milling


Ramping / Helical Milling
� Ramping angle should be under �°.
� For plunge depth per revolution when helical milling, Cutting Dia. Applicable Inserts Max. Ramping Angle (�°)
see the cutting performance data of each tool. Use compressed air during machining.
Ø0.375”, Ø8mm Not Recommended
Ø10mm 1.5°
Ø0.500” 2°
Ø12mm, Ø14mm
Ø0.625”, Ø16mm 3°
Ø17mm, Ø18mm 1.5°
BDMT 0703
Ø0.750”, Ø20mm 2°
Ø21mm 1.8°
Ø1.000”, Ø25mm 1.3°
Ø26mm 1.2°
Ø1.250”, Ø32mm 0.8°
Ø33mm 0.5°

� Minimum Cutting Dia. for Helical Milling


MECX Cutting Dia. Ø0.375" Ø0.500" Ø0.625" Ø0.750" Ø8mm Ø10mm Ø12mm Ø14mm Ø16mm Ø17mm Ø18mm Ø20mm

Min. Cutting Dia. Ø0.512" Ø0.748" Ø0.984" Ø1.260" Ø14mm Ø18mm Ø22mm Ø26mm Ø28mm Ø30mm Ø34mm
BDMT0703 Not recommended
Type for helical milling.
Min. Cutting Dia. for Flat Bottom Ø0.630" Ø0.866" Ø1.142" Ø1.378" Ø17mm Ø21mm Ø25mm Ø29mm Ø31mm Ø33mm Ø37mm

MECX Cutting Dia. Ø1.000" Ø1.250" Ø21mm Ø25mm Ø26mm Ø32mm Ø33mm

Min. Cutting Dia. Ø1.732" Ø2.244" Ø36mm Ø44mm Ø46mm Ø58mm Ø60mm
BDMT0703
Type
Min. Cutting Dia. for Flat Bottom Ø1.890" Ø2.362" Ø39mm Ø47mm Ø49mm Ø61mm Ø63mm

800.823.7284
E26 Visit us online at KyoceraPrecisionTools.com
MECX

� MECX End Mill Cutting Performance (JT Chipbreaker Vc = 400 sfm Workpiece :1049)

Overhang � Shouldering � Slotting

GRADES
Part Number Length A Part Number
Cutting
Inch Size (in)
(Cutting Width ae = ØD/2) � Ramping and Helical Milling A
Dia. Metric Size
0.236 0.236
0.197 0.197
Ø8mm MECX08-S10-07-1T 0.630 -

D.O.C. (in)

D.O.C. (in)

LINEUP / INSERTS
0.157 0.157
0.118 0.118
MECX08-S10-07-1T
Ø0.375" MECX0375-S375-07-1T 0.079 0.079
Ø10mm MECX10-S10-07-1T
0.670 - 0.039 0.039 B
0 0
0.002 0.004 0.006 0.002 0.004 0.006
Ø0.500" MECX0500-S500-07-2T
0.709 1.180 Feed Rate (ipt) Feed Rate (ipt)
Ø12mm MECX12-S12-07-2T
Ø0.625" MECX0625-S625-07-3T 0.236 0.236
0.787 1.570

45º / 70º LEAD


Ø16mm MECX16-S16-07-3T 0.197 0.197

D.O.C. (in)

D.O.C. (in)
0.157 0.157
Ø0.750" MECX0750-S750-07-4T
0.787 1.570
MECX0375-S375-07-1T 0.118 0.118 C
Ø20mm MECX20-S20-07-4T MECX10-S10-07-1T 0.079 0.079
0.039 0.039
Ø1.000" MECX1000-S100-07-5T
1.000 1.970 0
0.002 0.004 0.006
0
0.002 0.004 0.006
Ø25mm MECX25-S25-07-5T
Feed Rate (ipt) Feed Rate (ipt)
Ø1.250" MECX1250-S125-07-6T
1.180 1.970

75º LEAD
Ø32mm MECX32-S32-07-6T
D
0.236 0.236
0.197 0.197
Shape

D.O.C. (in)

D.O.C. (in)
0.157 0.157
MECX0500-S500-07-2T 0.118 0.118
MECX12-S12-07-2T 0.079 0.079
0.039 0.039
0 0
0.002 0.004 0.006 0.002 0.004 0.006

90º LEAD
Feed Rate (ipt) Feed Rate (ipt)

E
0.236 0.236
0.197 0.197

D.O.C. (in)

D.O.C. (in)
0.157 0.157
MECX0625-S625-07-3T 0.118 0.118
MECX16-S16-07-3T 0.079 0.079

HIGH FEED
A

0.039 0.039
0
0.002 0.004
Feed Rate (ipt)
0.006
0
0.002 0.004
Feed Rate (ipt)
0.006
F
0.236 0.236
0.197 0.197
• Machining with extended overhang length is not

MULTI-FUNCTION
D.O.C. (in)

D.O.C. (in)
0.157 0.157
MECX0750-S750-07-4T
recommended for ø0.315" and ø0.394". 0.118 0.118

• The cutting performance list shows applicable range of JT


MECX20-S20-07-4T 0.079
0.039
0.079
0.039 G
0 0
0.002 0.004 0.006 0.002 0.004 0.006
Chipbreaker (PR830) with Standard flute-number type. Feed Rate (ipt) Feed Rate (ipt)

For Multi-Edge type, use with 70% or less of D.O.C..


0.236 0.236

SLOT MILLS
• Cutting conditions of JS Chipbreaker 0.197 0.197

H
D.O.C. (in)

D.O.C. (in)
0.157 0.157
MECX1000-S100-07-5T
(1) For MECX0375~MECX0500 / MECX08~MECX12 0.118 0.118
MECX25-S25-07-5T 0.079 0.079

Decrease the feed rate by 25% according to cutting 0.039 0.039


0 0
0.002 0.004 0.006 0.002 0.004 0.006
capability list.

RADIUS / BALL-NOSE OTHER APPLICATIONS


Feed Rate (ipt) Feed Rate (ipt)

(2) For MECX 0625 / MECX16 and over


Decrease the feed rate and ap by 30% according to
0.236
0.197
0.236
0.197
J
D.O.C. (in)

D.O.C. (in)

0.157 0.157
cutting capability list. MECX1250-S125-07-6T 0.118 0.118
MECX32-S32-07-6T 0.079 0.079
0.039 0.039
0 0
0.002 0.004 0.006 0.002 0.004 0.006
Feed Rate (ipt) Feed Rate (ipt)
K
� MECX Face Mill Cutting Performance (JT Chipbreaker Vc = 400 sfm Workpiece :1049)

TOOL HOLDING
Part Number Overhang � Shouldering
Cutting Part Number
(Cutting Width ae = ØD/2)
Dia. Inch Size Length A O
Metric Size (in)
MECX1250R-07-8T 0.236
Ø1.250" MECX1250R-07-8T 0.197
MECX032R-07-8T-M
D.O.C. (in)

Ø32mm MECX032R-07-8T-M 0.157


0.118
SPARE PARTS

Ø1.500" MECX1500R-07-10T 0.079


MECX1500R-07-10T
Ø40mm MECX040R-07-10T-M
3.937
0.039
0 P
Ø2.000" MECX2000R-07-12T MECX040R-07-10T-M 0.002 0.004 0.006
Feed Rate (ipt)
Ø50mm MECX050R-07-12T-M
Ø2.500" MECX2500R-07-14T MECX2000R-07-12T 0.236
Ø63mm MECX063R-07-14T-M 0.197
MECX050R-07-12T-M
TECHNICAL
D.O.C. (in)

0.157
Shape 0.118
0.079
R
MECX2500R-07-14T 0.039
0
MECX063R-07-14T-M 0.002 0.004 0.006
Feed Rate (ipt)

• Not recommended for slotting


A

INDEX

800.823.7284
Visit us online at KyoceraPrecisionTools.com E27
EM W
S!
E

MEWH
N
IT

MEWH Helical End Mill


Slotting
Shouldering Facing
(2-Flute Only)

Excellent Surface Finish and Stable Machining


due to Innovative Toolholder Design

e
a l D oubl
omic t
nser
Chip Evacuation Econ 4-edge I
90º LEAD

E
d
Chipbreaker
Workpiece
Material
fz = 0.006 ipt fz = 0.008 ipt Side
Vc = 390 sfm
GM 4137 D.O.C. × ae = 0.787" × 0.591"
Dry

GM
SS400
SM

Chips are constantly evacuated in the opposite direction of the cutter feed without clogging

Surface Finish Comparison

MEWH Competitor A
4137
Vc = 390 sfm
D.O.C. × ae = 1.772" × 0.197"
Dry

Better surface quality than competitor A.

Corner-R(r�) 0.4 ,1.0 ,1.2 ,1.6 and 2.0 Added to GM Chipbreaker Lineup

1(: 1(: 1(: 1(: 1(:


04 Marking 08 Not 10 Marking 12 Marking 16 Marking 20 Marking
on Insert Marked on Insert on Insert on Insert on Insert

LOMU100404ER-GM LOMU100408ER-GM LOMU100412ER-GM LOMU100416ER-GM LOMU100420ER-GM


LOMU150504ER-GM LOMU150508ER-GM LOMU150510ER-GM LOMU150512ER-GM LOMU150516ER-GM LOMU150520ER-GM

800.823.7284
E28 Visit us online at KyoceraPrecisionTools.com
MEWH

� MEWH Helical End Mill (Coolant Hole for Bottom Insert)


A.R. (Max.) R.R.

GRADES
Rake Angle
(°)
+13° -20° A

LINEUP / INSERTS
ødh7

ødh7
øD
øD
B
S
S
L1
L1
L
L

45º / 70º LEAD


Fig.1
Fig.2 C

75º LEAD
Fig.3 Fig.4
D

� Toolholder Dimensions (Inch)


Spare Parts
No. of Stages
No. of Inserts

Coolant Hole
Dimensions (in)
No. of Flutes

90º LEAD
Anti-seize Pre-set
Insert Screw Wrench
Torque Wrench* Applicable E

Drawing
Compound
Shank

Stock

Part Number Inserts

ØD Ød L L1 S
MP
-1 NEW � B13

HIGH FEED
MEWH 1000-W100-10-3-2T Þ 3 6 1.000 1.000 3.806 1.523 1.102
2 Fig.3 F
1250-W125-10-4-2T Þ 4 8 1.250 4.161 1.878 1.456 SB-3065TRP DTPM-8
1.250 Yes MP-1 PST-IP8 LOMU1004..
Recommended Torque for
1500-W125-10-5-3T Þ 4.610 2.244 Fig.4
Insert Screw 1.2N · m
Weldon

3 5 15 1.500 1.811

MULTI-FUNCTION
1500-W150-10-5-3T � 1.500 4.957 2.267 Fig.3

MEWH 1500-W125-15-4-2T Þ 1.250 4.846 2.480 Fig.4


SB-4090TRP DTPM-15
G
2 8 1.500
1500-W150-15-4-2T � 4 5.193 2.504 2.086 Yes Fig.3 Recommended Torque for MP-1 PST-IP15 LOMU1505..
1.500 Insert Screw 3.5N · m
2000-W150-15-4-3T Þ 3 12 2.000 5.252 2.480 Fig.4

SLOT MILLS
� Toolholder Dimensions (Metric)
H
Spare Parts
No. of Stages
No. of Inserts

Coolant Hole

Dimensions (mm)
No. of Flutes

Anti-seize Pre-set
Torque Wrench* Applicable
Insert Screw Wrench
Drawing

Compound
Shank

Stock

Part Number Inserts

RADIUS / BALL-NOSE OTHER APPLICATIONS


ØD Ød L L1 S
MP
-1 NEW � B13
J
MEWH 025-S25-10-3-2T ß 3 6 25 25 120 37 28
Fig.1
032-S32-10-4-2T ß 2 4 8 32 130 46 37 SB-3065TRP DTPM-8
Yes Recommended Torque for MP-1 PST-IP8 LOMU1004..
040-S32-10-5-2T ß 10 40 32
K
Cylindrical

Insert Screw 1.2N · m


5 140 57 46 Fig.2
040-S32-10-5-3T ß 3 15

MEWH 040-S32-15-4-2T ß 40 32
2 8 SB-4090TRP DTPM-15

TOOL HOLDING
050-S42-15-4-2T ß 4 160 63 53 Yes Fig.2 Recommended Torque for MP-1 PST-IP15 LOMU1505..
50 42
Insert Screw 3.5N · m
050-S42-15-4-3T ß 3 12 O
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed Recommended Cutting Conditions � E31
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.
SPARE PARTS

P
TECHNICAL

R
INDEX

Þ : U.S. Stock Standard (Customer Service) 800.823.7284 - Option 1


� : Made to Order / Quoted Item (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com E29
EM W
S!
E

MEWH
N
IT

� MEWH Shell Mill (without Coolant Hole) 1(:

A.R. (Max.) R.R.


Rake Angle
(°)
+13° -20°
Ød
Ød b
b

a
a

E
E

H
H

S
S
Ød2 Fig.1 Ød1 Fig.2
Ød1

� Toolholder Dimensions (Inch)


Spare Parts
No. of Stages
No. of Inserts

Dimensions (in)
No. of Flutes

Anti-seize Arbor Pre-set


Torque Wrench* Applicable
Insert Screw Wrench

Drawing
Compound Bolt
Stock

Part Number Inserts

ØD Ød Ød1 Ød2 H E a b S
MP
-1 NEW � B13
90º LEAD

E SB-3065TRP DTPM-15
MEWH 1500R-10-4-3T � 4 12 1.50 2.087 1.456
3 0.75 0.669 0.433 0.750 0.187 0.312 Fig.1 Recommended Torque for MP-1 HH3/8-1.25 PST-IP8 LOMU1004..
2000R-10-5-3T � 5 15 2.00 2.520 1.811 Insert Screw 1.2N · m
MEWH 2000R-15-4-3T Þ 4 12 2.00 0.75 0.669 0.433 2.756 0.750 0.187 0.312 2.086 HH3/8-1.25
3
2500R-15-3-3T � 3 9 2.50 2.283 1.614 Fig.1 SB-4090TRP DTPM-15
1.00 0.866 0.551 1.063 0.236 0.381 MP-1 HH1/2-1.25 PST-IP15 LOMU1505..
3000R-15-4-4T � 4 16 3.00 2.756 2.086 Recommended Torque for
4 Insert Screw 3.5N · m
4000R-15-4-5T � 5 20 4.00 1.50 2.047 - 2.913 1.142 0.393 0.625 2.086 Fig.2 -

� Toolholder Dimensions (Metric)


Spare Parts
No. of Stages
No. of Inserts

Dimensions (mm)
No. of Flutes

Anti-seize Arbor Pre-set


Torque Wrench* Applicable
Insert Screw Wrench
Drawing

Compound Bolt
Stock

Part Number Inserts

ØD Ød Ød1 Ød2 H E a b S
MP
-1 NEW � B13

MEWH 040R-10-4-3T-M ß 4 12 40 16 15 9 53 19 5.6 8.4 37 SB-3065TRP DTPM-8 HH8X25


3 Fig.1 Recommended Torque for MP-1 PST-IP8 LOMU1004..
050R-10-5-3T-M ß 5 15 50 22 18 11 64 21 6.3 10.4 46 Insert Screw 1.2N · m HH10X30
MEWH 050R-15-4-3T-M ß 4 12 50 22 18 11 70 21 6.3 10.4 53 HH10X30
3
063R-15-3-3T-M ß 3 9 63 27 20 13 58 24 7 12.4 41 Fig.1 SB-4090TRP DTPM-15 HH12X35
Recommended Torque for MP-1 PST-IP15 LOMU1505..
080R-15-4-4T-M ß 4 16 80 32 26 18 70 28 8 14.4
Insert Screw 3.5N · m
HH16X45
4 53
100R-15-4-5T-M ß 5 20 100 40 55 - 74 33 9 16.4 Fig.2 -

Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.

� Applicable Inserts
Applicable Inserts � B13

Part Number
Middle Edge
Tough Edge
General Purpose Low Cutting Force
(Heavy Milling)
MEWH ...-10-... LOMU1004..ER-GM LOMU100408ER-SM LOMU100408ER-GH
MEWH ...-15-... LOMU1505..ER-GM LOMU150508ER-SM LOMU150508ER-GH
Recommended Cutting Conditions � E31 Bottom Edge
� Applicable Insert Guide for MEWH
Toolholder Part Number
Insert Location MEWH...-10-... MEWH...-15-...
Corner-R(r�) (mm) Corner-R(r�) (mm)

Bottom Edges 0.4 0.8 1.2 1.6 2.0 0.4 0.8 1.0 1.2 1.6 2.0

*Middle Edges 0.4 / 0.8 0.4 / 0.8 0.4 / 0.8 0.4 0.4 0.4~1.6 0.4~1.6 0.4~1.6 0.4~1.6 0.4~1.6 0.4~1.6

*For Middle Edges, it is not recommended to use the insert with larger corner-R (r�) than shown in the table, because it will make finished surface uneven.

(Customer Service) 800.823.7284 - Option 1 U.S. Stock Standard : Þ


(Technical Support) 800.823.7284 - Option 2 Made to Order / Quoted Item : �
E30 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MEWH
� Recommended Cutting Conditions
Feed Rate fz (ipt) Recommended Insert Grade Vc (sfm)
Chipbreaker

Toolholder Part Number MEGACOAT NANO CVD Coated Carbide

GRADES
Workpiece
Material Helical End Mill Shell Mill A
MEWH1000W~MEWH2000W MEWH1500R~MEWH4000R PR1535 PR1525 PR1510 CA6535
MEWH025~MEWH050 MEWH040R~MEWH100R
� �

LINEUP / INSERTS
Carbon Steel 0.002~0.004~0.008 - -
390~590~820 390~590~820
� �
Alloy Steel 0.002~0.004~0.006 330~520~720 330~520~720 - -
B
� �
Mold Steel 0.002~0.003~0.005 - -
260~460~590 260~460~590
� �
Austenitic Stainless Steel 0.002~0.003~0.005 - -
330~520~660 330~520~660
� �

45º / 70º LEAD


Martensitic Stainless Steel 0.002~0.003~0.004 - -
490~660~820 590~790~980
GM Precipitation Hardened
Stainless Steel 0.002~0.003~0.004 �
300~390~490 - - - C

Gray Cast Iron 0.002~0.004~0.007 - - -
390~590~820

Nodular Cast Iron 0.002~0.003~0.005 - - -
330~490~660
Ni-base � �

75º LEAD
0.002~0.003~0.004 - -
Heat Resistant Alloy 70~100~160 70~100~160
� � D
Titanium Alloys 0.002~0.003~0.005 - -
130~200~260 100~160~230
� �
Carbon Steel 0.002~0.004~0.007 - -
390~590~820 390~590~820
� �
Alloy Steel 0.002~0.003~0.005 - -
330~520~720 330~520~720

90º LEAD
� �
Mold Steel 0.002~0.003~0.005 260~460~590 260~460~590 - - E
� �
Austenitic Stainless Steel 0.002~0.003~0.005 - -
330~520~660 330~520~660
SM � �
Martensitic Stainless Steel 0.002~0.003~0.004 - -
490~660~820 590~790~980
Precipitation Hardened �
0.002~0.003~0.004 - - -

HIGH FEED
Stainless Steel 300~390~490
Ni-base 0.002~0.003~0.004 � - - � F
Heat Resistant Alloy 70~100~160 70~100~160
� �
Titanium Alloys 0.002~0.003~0.005 - -
130~200~260 100~160~230
� �
Carbon Steel 0.002~0.004~0.008 - -

MULTI-FUNCTION
390~590~820 390~590~820
� �
Alloy Steel 0.002~0.004~0.006 - -
330~520~720

330~520~720

G
Mold Steel 0.002~0.003~0.005 - -
260~460~590 260~460~590
� �
Austenitic Stainless Steel 0.002~0.003~0.005 - -
330~520~660 330~520~660
� �
Martensitic Stainless Steel 0.002~0.003~0.004 - -
490~660~820 590~790~980

SLOT MILLS
GH Precipitation Hardened �
Stainless Steel 0.002~0.003~0.004 300~390~490 - - - H

Gray Cast Iron 0.002~0.004~0.008 - - -
390~590~820

Nodular Cast Iron 0.002~0.003~0.006 - - -
330~490~660

RADIUS / BALL-NOSE OTHER APPLICATIONS


Ni-base � �
0.002~0.003~0.004 - -
Heat Resistant Alloy 70~100~160 70~100~160
Titanium Alloys 0.002~0.003~0.005 � - � -
J
130~200~260 100~160~230
� Bold numbers in the graph indicate the most recommended value of feed (fz) Adjust cutting speed and feed rate according to the actual machining conditions � :1st Recommendation
� Machining with coolant is recommended for Ni-base heat resistant alloy and titanium alloys � : 2nd Recommendation

� MEWH Cutting Performance K


� LOMU1004 Type � LOMU1505 Type
Cutting 2 Flute 3 Flute Cutting 2 Flute 3 Flute
Part Number Part Number Part Number Part Number
Dia. D.O.C. x ae D.O.C. x ae Dia. D.O.C. x ae D.O.C. x ae

TOOL HOLDING
D.O.C. (in) D.O.C. (in)

O
1.969 1.969

MEWH1000 1.575 MEWH1500 1.575


Ø1.000" -W100-10-3-2T 1.181
Ø1.500" -W125-15-4-2T 1.181
- - - -
Ø25mm MEWH025 0.787
Ø40mm MEWH040 0.787

-S25-10-3-2T 0.394 S32-15-4-2T 0.394


SPARE PARTS

0 0.394 0.787 1.181 1.575 1.969 0 0.394 0.787 1.181 1.575 1.969
ae (in) ae (in)

D.O.C. (in) D.O.C. (in) D.O.C. (in) P


1.969 1.969 1.969

MEWH1250 1.575 MEWH2000 1.575 MEWH2000 1.575


Ø1.250" -W125-10-4-2T 1.181
Ø2.000" -W150-15-4-2T 1.181
-W150-15-4-3T 1.181
- -
Ø32mm MEWH032 0.787
Ø50mm MEWH050 0.787
MEWH050 0.787
TECHNICAL

-S32-10-4-2T 0.394 -S42-15-4-2T 0.394 -S42-15-4-3T 0.394

0 0.394 0.787 1.181 1.575 1.969 0 0.394 0.787 1.181 1.575 1.969 0 0.394 0.787 1.181 1.575 1.969
R
ae (in) ae (in) ae (in)

D.O.C. (in) D.O.C. (in)

1.969 1.969

MEWH1500 1.575 MEWH1500 1.575


Vc = 400sfm
Ø1.500" -W125-10-5-2T 1.181
-W150-10-5-3T 1.181 fz = 0.003~0.005ipt
INDEX

Ø40mm MEWH040 0.787


MEWH040 0.787 GM Chipbreaker T
-S32-10-5-2T 0.394 -S32-10-5-3T 0.394 Workpiece: 4137
0 0.394 0.787 1.181 1.575 1.969 0 0.394 0.787 1.181 1.575 1.969 Overhang Length: End mill overhang length is “L1“ of the dimension list
ae (in) ae (in)

800.823.7284
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MECH

� MECH Helical End Mill (Coolant Hole for Bottom Insert) Shouldering
Slotting
(2-Flute Only)
Facing

Ød h7

Ød h7
ØD
ØD
S S
L1 L1
L L
Fig.1 Fig.2

Ød h7

Ød h7
ØD
ØD
S S
L1 L1
L L
Fig.3 Fig.4

� Toolholder Dimensions (Inch)


Spare Parts
Rake Angle
No. of Stages
No. of Inserts
No. of Flutes

Dimensions (in) Anti-seize Pre-set


(°) Applicable

Drawing
Insert Screw Wrench
Shank

Stock

Compound Torque Wrench*


Part Number Inserts

ØD Ød L L1 S A.R. R.R.
MP
-1 NEW � B19
90º LEAD

(Max)
E
MECH 1000-W100-11-4-2T Þ 4 8 1.00 1.00 4.17 1.81 1.46 +21° -10°
2
1250-W125-11-5-2T Þ 10 Fig.1
5 1.25 4.52 2.17 1.81 -9°
1250-W125-11-5-4T Þ 20 1.25
BDMT11T308ER-N2
1500-W125-11-6-4T Þ 4.90 Fig.2 SB-2555TRG DTM-8 MP-1 PST-T8
BDMT11T308ER-N3
4 6 24 1.50 2.52 2.16 +23° -8°
Weldon

1500-W150-11-6-4T Þ 5.28 Fig.1


2000-W150-11-7-4T Þ 28 1.50
7 2.00 5.73 2.95 2.52 -7° Fig.2
2000-W1500-11-7-6T Þ 6 42
MECH 1500-W125-17-4-2T Þ 1.25 5.26 Fig.2
2 4 8 1.50 2.87 2.32 BDMT170408ER-N3
1500-W150-17-4-2T Þ 5.64 +19° -7° Fig.1 SB-4070TRN DTM-15 MP-1 PST-T15
BDMT170408ER-N4
1.50
2000-W1500-17-5-4T Þ 4 5 20 2.00 6.26 3.46 2.91 Fig.2

� Toolholder Dimensions (Metric)


Spare Parts
Rake Angle
No. of Stages
No. of Inserts
No. of Flutes

Dimensions (mm) Anti-seize Pre-set


(°) Applicable
Drawing

Insert Screw Wrench


Shank

Stock

Compound Torque Wrench*


Part Number Inserts

ØD Ød L L1 S A.R. R.R.
MP
-1 NEW � B19
(Max)

MECH 025-S25-11-4-2T ß 4 8 25 25 120 46 37 +21° -10°


2
032-S32-11-5-2T ß 10 Fig.3
5 32 140 55 46 -9°
032-S32-11-5-4T ß 20 32
BDMT11T308ER-N2
040-S32-11-6-4T ß 150 Fig.4 SB-2555TRG DTM-8 MP-1 PST-T8
BDMT11T308ER-N3
Cylindrical

4 6 24 40 64 55 +23° -8°
040-S42-11-6-4T ß 160 Fig.3
050-S42-11-7-4T ß 28 42
7 50 172 75 64 -7° Fig.4
050-S42-11-7-6T ß 6 42
MECH 040-S32-17-4-2T ß 32 160 Fig.4
2 4 8 40 73 59 -7° BDMT170408ER-N3
040-S42-17-4-2T ß 170 +19° Fig.3 SB-4070TRN DTM-15 MP-1 PST-T15
BDMT170408ER-N4
42
050-S42-17-5-4T ß 4 5 20 50 185 88 74 -6° Fig.4

Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.

� Applicable Inserts
Applicable Inserts � B19

Part Number
2-Notch 3-Notch 3-Notch 4-Notch

MECH...-11-... BDMT 11T308ER-N2 BDMT 11T308ER-N3 - -


MECH...-17-... - - BDMT 170408ER-N3 BDMT 170408ER-N4

Recommended Cutting Conditions � E37

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
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MECH

� MECH Shell Mill (without Coolant Hole)


Ød Ød Rake Angle (°)

GRADES
b b
Part Number A.R. (Max) R.R. A

a
MECH...-11-... +23° -8°

E
MECH...-17-... +19° -7°

LINEUP / INSERTS
S

S
B
Ød2
Ød1 Ød1
ØD Fig.1 ØD Fig.2

� Toolholder Dimensions

45º / 70º LEAD


Spare Parts C
No. of Stages
No. of Inserts
No. of Flutes

Dimensions (in) Anti-seize Arbor Pre-set Applicable

Drawing
Insert Screw Wrench
Stock
Unit

Part Number Compound Bolt Torque Wrench* Inserts

ØD Ød Ød1 Ød2 H E a b S
MP
-1 NEW � B19

75º LEAD
BDMT11T308ER-N2 D
MECH 2000R-11-5-6T Þ 6 5 30 2.480 1.811 SB-2555TRG DTM-8 HH3/8-1.5 PST-T8
BDMT11T308ER-N3
inch 2.00 0.75 0.63 0.417 0.750 0.197 0.313 Fig.1 MP-1
2000R-17-2-4T Þ 4 2 8 2.047 1.181 BDMT170408ER-N3
SB-4070TRN DTM-15 HH3/8-1.25 PST-T15
2000R-17-4-4T Þ 4 4 16 3.070 2.322 BDMT170408ER-N4
MECH 040R-11-4-4T-M ß 4 4 16 40 16 15 9 50 19 5.6 8.4 37 HH8X25 BDMT11T308ER-N2

90º LEAD
Fig.1 SB-2555TRG DTM-8 MP-1 PST-T8
050R-11-5-6T-M ß 6 5 30 50 22 18 11 63 21 6.3 10.4 46 HH10X30 BDMT11T308ER-N3 E
MECH 050R-17-2-4T-M ß 2 8 52 30 HH10X30
4 50 22 18 11 21 6.3 10.4
050R-17-4-4T-M ß 4 16 78 59 HH10X40
Fig.1
063R-17-3-4T-M Þ 4 3 12 63 27 20 14 70 24 7 12.4 45 SB-4070TRN DTM-15 MP-1 HH12X35
mm

HIGH FEED
080R-17-4-6T-M ß 80 32 26 18 85 28 8 14.4 59 HH16X45 BDMT170408ER-N3
100R-17-4-6T-M ß
6 4 24
100 40 56 - 85 30 9 16.4 59 Fig.2 -
PST-T15
BDMT170408ER-N4 F
MECH 063R-17-3-4T ß 4 3 12 63 25.4 20 14 70 26 6 9.5 45 HH12X35
Fig.1
080R-17-4-6T ß 80 31.75 26 18 85 32 8 12.7 59 SB-4070TRN DTM-15 MP-1 HH16X45
6 4 24
ß

MULTI-FUNCTION
100R-17-4-6T 100 38.1 56 - 85 38 10 15.9 59 Fig.2 -

Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed G
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force. Pre-Set Torque Wrench sold separately.

� MECH-BT50 Integral Arbor (without Coolant Hole)

SLOT MILLS
Rake Angle (°)
H
Part Number A.R. (Max) R.R.
Ø100mm

MECH...-11-... +23° -7°


ØD

MECH...-17-... +19° -7°

RADIUS / BALL-NOSE OTHER APPLICATIONS


S 38mm
BT-50 Shank
J
L 101.8mm

� Toolholder Dimensions
Spare Parts
No. of Stages

No. of Inserts
No. of Flutes

K
Weight (kg)

Dimensions (mm) Anti-seize Pre-set Applicable


Insert Screw Wrench
Stock

Part Number Compound Torque Wrench* Inserts

ØD L S
MP
-1 NEW � B19

TOOL HOLDING
BDMT11T308ER-N2
MECH 050R11-8-4T-BT50 ß 4 8 32 50 143 73 4.8 SB-2555TRG DTM-8 MP-1 PST-T8
BDMT11T308ER-N3 O
MECH 050R17-7-4T-BT50 ß 50 4.9
063R17-7-4T-BT50 ß 4 28 63 5.9 BDMT170408ER-N3
7 173 104 SB-4070TRN DTM-15 MP-1 PST-T15
080R17-7-4T-BT50 ß 80 7.8 BDMT170408ER-N4
SPARE PARTS

100R17-7-6T-BT50 ß 6 42 100 10.2

Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed
P
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force. Pre-Set Torque Wrench sold separately.

� Applicable Inserts
TECHNICAL

Applicable Inserts � B19


R
Part Number
2-Notch 3-Notch 3-Notch 4-Notch
INDEX

MECH...-11-... BDMT 11T308ER-N2 BDMT 11T308ER-N3 - - T


MECH...-17-... - - BDMT 170408ER-N3 BDMT 170408ER-N4
Recommended Cutting Conditions � E37
(Customer Service) 800.823.7284 - Option 1
Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com E33
MECH INTERCHANGEABLE

� MECH-BT50SA Integral Arbor Set (without Coolant Hole) Base Unit / 1 Front Piece / Arbor Bolt

Ø100mm
ØD
C

S1 BT50
S2
L1 Ø38mm
L 101.8mm Fig.2

Toolholder Structure

Arbor Bolt Front Piece Base Unit


90º LEAD

� MECH-BT50-A Base Unit (without Coolant Hole)

Ø100mm
ØD

S1
BT50
S2 38mm
L1
L 101.8mm Fig.1

� Toolholder Dimensions
Rake Angle
No. of Stages

No. of Inserts

Dimensions (mm)
No. of Flutes

Weight (kg)
(°)

Drawing
Stock

Part Number
ØD L L1 C S1 S2 A.R. R.R.

MECH 050R11-4T-BT50SA � 8 32 50 143 99 0.7 55 73 +23° -7° 4.8


Integral 063R17-4T-BT50SA � 4 63 5.8
Arbor 7 28 Fig.1
(Set) 080R17-4T-BT50SA � 80 173 130 1.3 75 104 +19° -7° 7.6

100R17-6T-BT50SA � 6 7 42 100 9.8

MECH 050R11-4T-BT50-A � 6 24 50 125 81 0.7 10 55 +23° -7° 4.6

063R17-4T-BT50-A � 4 63 5.4
Base Unit 5 20 Fig.2
080R17-4T-BT50-A � 80 143 100 1.3 16 75 +19° -7° 6.8

100R17-6T-BT50-A � 6 5 30 100 8.5

Recommended Cutting Conditions � E37


� Toolholder Structure
End Mill (Above) Base Unit (Above) Front Piece (1pc) � E35 Arbor Bolt

MECH 050R11-4T-BT50SA MECH050R11-4T-BT50-A MECH050R11-4T-F HH12X35

063R17-4T-BT50SA = MECH063R17-4T-BT50-A + MECH063R17-4T-F + HH12X40

080R17-4T-BT50SA MECH080R17-4T-BT50-A MECH080R17-4T-F HH16X40

100R17-6T-BT50SA MECH100R17-6T-BT50-A MECH100R17-6T-F HH20X40

(Customer Service) 800.823.7284 - Option 1 U.S. Stock Standard : Þ


(Technical Support) 800.823.7284 - Option 2 Made to Order / Quoted Item : �
E34 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MECH INTERCHANGEABLE

� MECH-F Front Piece (without Coolant Hole)

GRADES
A

Ødh7
ØD

LINEUP / INSERTS
C
B
S
L1

45º / 70º LEAD


L
C

� Toolholder Dimensions

75º LEAD
Rake Angle
D
No. of Stages

No. of Inserts
Dimensions (mm)
No. of Flutes

Weight (kg)
(°)
Stock

Part Number
ØD Ød L L1 C S A.R. R.R.

90º LEAD
MECH 050R11-4T-F ß 50 22 32 18 0.7 10 +23° -7° 0.2 E
063R17-4T-F ß 4 2 8 63 22 0.4

080R17-4T-F ß 80 32 44 30 1.3 16 +19° -7° 0.8

HIGH FEED
100R17-6T-F ß 6 2 12 100 45 1.3
F
� Applicable Inserts
End Mill � E34 Base Unit � E34 Front Piece (1pc Above) Applicable Inserts � B19

MULTI-FUNCTION
BDMT 11T308ER-N2
MECH 050R11-4T-BT50SA MECH050R11-4T-BT50-A MECH050R11-4T-F
BDMT 11T308ER-N3
G
063R17-4T-BT50SA MECH063R17-4T-BT50-A MECH063R17-4T-F
BDMT 170408ER-N3
080R17-4T-BT50SA MECH080R17-4T-BT50-A MECH080R17-4T-F
BDMT 170408ER-N4

SLOT MILLS
100R17-6T-BT50SA MECH100R17-6T-BT50-A MECH100R17-6T-F H
For insert installation, see page � E37
� Toolholder Dimensions
Spare Parts

RADIUS / BALL-NOSE OTHER APPLICATIONS


Wrench Wrench Pre-set Anti-seize
Insert Screw Arbor Bolt
(for Insert Screw) (for Arbor Bolt) Torque Wrench* Compound J
Part Number
NEW
MP-1

MECH 050R11-4T-BT50SA SB-2555TRG DTM-8 HH12X35 LW-10 PST-T8


K
Integral 063R17-4T-BT50SA HH12X40 LW-10
Arbor
(Set) 080R17-4T-BT50SA SB-4070TRN DTM-15 HH16X40 LW-14 PST-T15

TOOL HOLDING
100R17-6T-BT50SA HH20X40 LW-17
O
MECH 050R11-4T-BT50-A SB-2555TRG DTM-8 HH12X35 LW-10 PST-T8

063R17-4T-BT50-A HH12X40 LW-10


Base Unit MP-1
SPARE PARTS

080R17-4T-BT50-A SB-4070TRN DTM-15 HH16X40 LW-14 PST-T15

100R17-6T-BT50-A HH20X40 LW-17 P


MECH 050R11-4T-F SB-2555TRG - - - PST-T8

063R17-4T-F
Front Piece
TECHNICAL

080R17-4T-F SB-4070TRN - - - PST-T15


R
100R17-6T-F
• If you purchased the front piece only, the insert screw wrench, arbor bolt, and arbor bolt wrench are not included.

Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed
INDEX

*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force. Pre-Set Torque Wrench sold separately. T

Þ : U.S. Stock Standard (Customer Service) 800.823.7284 - Option 1


� : Made to Order / Quoted Item (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com E35
MECH

Enhanced Chip Evacuation


� Good Chip Evacuation A Flat-cut Flute
Provides Excellent Chip Evacuation
Notched Insert Breaks Chips into Small Pieces

MECH Competitor A

Workpiece Material: SS400 Notched Inserts Lower Cutting Force,


Vc = 400 sfm Reduce Chattering and Maximize Efficiency.
D.O.C. × ae = 1.575"×0.394"
fz = 0.005 ipt
MECH032-S32-11-5-4T
With a Coolant Hole Supplying to the Tip Insert
(End Mill Only)

Low Cutting Force


90º LEAD

E � Low Cutting Force with Notched Inserts Cutting Force (Principal Force)

Workpiece Material : 1049


5,000 4,660 Workpiece Material : 1049
Vc = 390 sfm Vc = 390 sfm
Recommended Cutting Range D.O.C. × ae = 1.575" × 3,950 D.O.C. × ae = 1.575" × 0.394"
.591 Cutting Range 0.197~0.512" 4,000
3,580 fz = 0.004 ipt
Width of Cut ae (in)

fz = 0.002~0.008 ipt MECH032-S32-11-5-4T


MECH032-S32-11-5-4T
MECH
Cutting Force (N)

3,000
.394
2,000
.197
Competitor A Competitor B 1,000

0.002 0.003 0.004 0.006 0.008 0


fz(ipt) MECH Competitor A Competitor B
(Internal Evaluation)

� Number of Inserts to Install


MECH Helical End Mill MECH Shell Mill

No. of Inserts No. of Inserts


No. of Inserts

No. of Inserts
No. of Flutes

No. of Flutes

BDMT11T308ER- BDMT170408ER- BDMT11T308ER- BDMT170408ER-


Part Number Part Number

N2 N3 N3 N4 N2 N3 N3 N4
MECH 1000-W1000-11-4-2T 8 4 4 MECH 040R-11-4-4T-M 4 16 8 8
025-S25-11-4-2T
2 - -
1250-W1250-11-5-2T 2000R-11-5-6T
10 5 5 6 30 15 15
032-S32-11-5-2T 050R-11-5-6T-M
1250-W1250-11-5-4T 2000R-17-2-4T
20 10 10 MECH 8 4 4
032-S32-11-5-4T 050R-17-2-4T-M
1500-W1250-11-6-2T 2000R-17-4-4T
- - 4 16 8 8
040-S32-11-6-4T 050R-17-4-4T-M
4 24 12 12
1500-W1500-11-6-4T
063R-17-3-4T-M 12 6 6
040-S42-11-6-4T
2000-W1500-11-7-4T
28 14 14 080R-17-4-6T-M
050-S42-11-7-4T
6 24 - - 12 12
2000-W1500-11-7-6T
6 42 21 21 100R-17-4-6T-M
050-S42-11-7-6T
1500-W125-17-4-2T
MECH MECH 063R-17-3-4T 4 12 6 6
040-S32-17-4-2T
2 8 4 4
1500-W150-17-4-2T
- - 080R-17-4-6T
040-S42-17-4-2T
6 24 12 12
2000-W1500-17-5-4T
4 20 10 10 100R-17-4-6T
050-S42-17-5-4T

800.823.7284
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MECH

� Precautions when Installing Notched Inserts


1. Install notched inserts by matching the insert with the 2. When installing notched inserts in flute line, ensure that the

GRADES
A
number of marks on the holder body. number on the insert is the same as the insert in first stage.
(Ref. to Fig.1, 2 and 3.)
Insert Number and Holder Marks

LINEUP / INSERTS
Insert Size 11 Type 17 Type
B
Same
Insert No. 2 3 3 4 Flute Line

45º / 70º LEAD


Marks C
Fig.2 Insert No.

* Using the cutter with the inserts installed incorrectly will damage the holder.

75º LEAD
D

90º LEAD
Fig.1 Same Flute Line Fig.3 Holder Marks E
� Recommended Cutting Conditions (when Using a Notched Insert)
Recommended Insert Grade Vc (sfm)

HIGH FEED
Workpiece Feed Rate fz (ipt) MEGACOAT NANO MEGACOAT PVD Coated
Carbide F
Material
PR1535 PR1225 PR1230 PR1210 PR830

MULTI-FUNCTION
� � � �
Carbon Steel 0.003~0.004~0.006
390~590~820 390~590~820 390~590~720
-
330~460~590
G
� � � �
Alloy Steel 0.003~0.004~0.006
330~520~720 330~520~720 330~520~660
-
330~460~590

� � � �
Mold Steel 0.003~0.004~0.006 -

SLOT MILLS
260~460~590 260~460~590 260~460~520 330~390~490


H
Gray Cast Iron 0.003~0.006~0.007 - -
390~590~820
-

RADIUS / BALL-NOSE OTHER APPLICATIONS


Nodular Cast Iron 0.003~0.006~0.007 - -
330~490~720
-

Titanium Alloys 0.003~0.004~0.006



-

-
J
130~200~260 100~160~230

� Bold numbers in the graph indicate the most recommended value of feed (fz) Adjust cutting speed and feed rate according to the actual machining conditions � :1st Recommendation
� Machining with coolant is recommended for titanium alloys � : 2nd Recommendation
• Recommended cutting conditions above are for notched inserts. If using an insert without a notch, the cutting depth (D.O.C.) and width (ae) should be 60% of that of notched inserts.
K
• JA Chipbreaker
Recommended Insert
Grade Vc (sfm)

TOOL HOLDING
Workpiece Feed Rate fz (ipt)
Material Carbide
O
GW25

Aluminum Alloy 0.003~0.012 660~2620


(Si � 13%)
SPARE PARTS

Aluminum Alloy
(Si > 13%)
0.003~0.008 660~980 P

� When using inserts with corner-R(r�)1.6 or larger, additional modifications of the cutter body will be necessary. Ref. to the table below for the
recommended modifications. (Additional grind off is not necessary when corner-R is 1.2mm or less.)
TECHNICAL

Additional Processing * Round-shaped additional processing is R


Insert Corner-R(r�) recommended.
Dimension to Body Corner
When applying chamfer shaped additional
1.6 processing, do not cut away too much.
R1.0
2.0
Additionally Insert with Large
2.4 R1.2 Body Corner Processed
INDEX

Corner-R(r�)
T
3.1 R1.6 Pre-processed Post-processed
4.0 R2.5

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MECH

� Cutting Performance (Used Machine: Machining Center Equivalent to AC15 / 18.5kW)


� MECH Helical End Mill 2 Flute Type (Workpiece :1049)
Overhang � Shouldering � Slotting
Cutting Part Number Length A
Dia. Inch Size (in) ae
Metric Size ØD

D.O.C.
D.O.C.
Ø1.000" MECH1000-W1000-11-4-2T Part Number
1.89
Ø25mm MECH025-S25-11-4-2T
MECH1250-W1250-11-5-2T Cutting Speed: Cutting Speed:
Ø1.250" MECH032-S32-11-5-2T Vc = 330~590 sfm Vc = 330~390 sfm
2.24 Feed fz = 0.003~0.006 ipt Feed fz = 0.003~0.005 ipt
Ø32mm MECH1250-W1250-11-5-4T
MECH032-S32-11-5-4T
1.575 1.575
MECH1500-W1250-11-6-4T 1.181 1.181
MECH040-S32-11-6-4T

D.O.C. (in)
D.O.C. (in)
Ø1.500" MECH1000-W1000-11-4-2T
2.56 0.787 0.787
Ø40mm MECH1500-W1500-11-6-4T
MECH025-S25-11-4-2T 0.394 0.394
MECH040-S42-11-6-4T
0 0
0.394 0.787 1.181 0.003 0.004 0.005
MECH2000-W1500-11-7-4T Cutting Width ae (in) Feed Rate fz (ipt)

Ø2.000" MECH050-S42-11-7-4T
2.99
Ø50mm MECH2000-W1500-11-7-6T 1.969 1.969

MECH050-S42-11-7-6T 1.575 1.575

D.O.C. (in)
D.O.C. (in)
1.181 1.181
MECH1500-W1250-17-4-2T MECH1250-W1250-11-5-2T
0.787 0.787

Ø1.500" MECH040-S32-17-4-2T MECH032-S32-11-5-2T 0.394 0.394


2.91
Ø40mm MECH1500-W1500-17-4-2T 0
0.394 0.787 1.181
0
0.003 0.004 0.005
90º LEAD

MECH040-S42-17-4-2T Cutting Width ae (in) Feed Rate fz (ipt)

E Ø2.000" MECH2000-W1500-17-5-4T
3.50 MECH1500-W1250-17-4-2T 2.362 2.362
Ø50mm MECH050-S42-17-5-4T 1.969 1.969

MECH1500-W1500-17-4-2T 1.575

D.O.C. (in)
1.575

D.O.C. (in)
Shape 1.181 1.181

0.787 0.787
0.394 0.394
MECH040-S32-17-4-2T
0 0
0.394 0.787 1.181 1.575 0.003 0.004 0.005
MECH040-S42-17-4-2T Cutting Width ae (in) Feed Rate fz (ipt)

4 Flute / 6 Flute Type


1.969
1.575
D.O.C. (in)

1.181
MECH1250-W1250-11-5-4T
0.787

MECH032-S32-11-5-4T 0.394

0
0.394 0.787 1.181
Cutting Width ae (in)

MECH1500-W1250-11-6-4T 2.362
1.969
MECH1500-W1500-11-6-4T
D.O.C. (in)

1.575
1.181
0.787

MECH040-S32-11-6-4T 0.394
A

0
0.394 0.787 1.181
MECH040-S42-11-6-4T Cutting Width ae (in)

2.362
D.O.C. (in)

MECH1200-W1500-11-7-4T 1.575

MECH050-S42-11-7-4T 0.787

0
0.394 0.787 1.181
Cutting Width ae (in)

2.362
D.O.C. (in)

MECH1200-W1500-11-7-6T 1.575

MECH050-S42-11-7-6T 0.787

0
0.394 0.787 1.181
Cutting Width ae (in)

3.150

2.362
D.O.C. (in)

MECH1200-W150017-5-4T 1.575

MECH050-S42-17-5-4T 0.787

0
0.394 0.787 1.181
Cutting Width ae (in)

*4 and 6 flute types are not recommended for slotting

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MECH

� MECH Shell Mill (Workpiece :1049)


Overhang � Shouldering
Cutting Part Number Length A

GRADES
Dia. Inch Size
Metric Size
(in) ae A

D.O.C.
Ø40mm MECH040R-11-4-4T-M 4.92 Part Number

LINEUP / INSERTS
MECH2000R-11-5-6T
4.84
MECH050R-11-5-6T-M Cutting Speed: Vc = 330~590 sfm
Ø2.000" MECH2000R-17-2-4T Feed: fz = 0.003~0.006 ipt B
4.41
Ø50mm MECH050R-17-2-4T-M
MECH2000R-17-4-4T 1.575 1.969
5.43
MECH050R-17-4-4T-M 1.181
1.575

D.O.C. (in)

D.O.C. (in)
1.181

45º / 70º LEAD


Ø63mm MECH063R-17-3-4T-M 4.53 MECH040R-11-4-4T-M
0.787
MECH063R-17-3-4T-M 0.787

Ø80mm MECH080R-17-4-6T-M 5.12


0.394 0.394
C
0 0
0.394 0.787 1.181 0.394 0.787 1.181
Cutting Width ae (in) Cutting Width ae (in)
Ø100mm MECH100R-17-4-6T-M 5.12
1.969 3.150
Shape 1.575
2.362

75º LEAD
D.O.C. (in)

D.O.C. (in)
1.181
MECH2000R-11-5-6T
0.787 MECH080R-17-4-6T-M
1.575
D
MECH050R-11-5-6T-M 0.394
0.787

0 0
0.394 0.787 1.181 0.394 0.787 1.181
Cutting Width ae (in) Cutting Width ae (in)

1.575 3.150

90º LEAD
1.181 2.362
E

D.O.C. (in)

D.O.C. (in)
MECH2000R-17-2-4T 0.787 1.575
MECH100R-17-4-6T-M
MECH050R-17-2-4T-M 0.394 0.787

0 0
0.394 0.787 1.181 0.394 0.787 1.181
Cutting Width ae (in) Cutting Width ae (in)

HIGH FEED
3.150
F
A

2.362
D.O.C. (in)

MECH2000R-17-4-4T 1.575

MECH050R-17-4-4T-M 0.787

MULTI-FUNCTION
0
0.394 0.787 1.181
Cutting Width ae (in)
*Not recommended for slotting
G

SLOT MILLS
� MECH-BT50 Integral Arbor H
� MECH-BT50SA Integral Arbor with Replaceable Front Piece (Workpiece :1049)
Overhang � Shouldering
Cutting Part Number Length A

RADIUS / BALL-NOSE OTHER APPLICATIONS


Dia. Inch Size (in) ae
Metric Size
J
D.O.C.

MECH050R11-8-4T-BT50 Part Number


5.63
MECH050R11-4T-BT50SA
Ø50mm
MECH050R17-7-4T-BT50 Cutting Speed: Vc = 330~590 sfm
Feed: fz = 0.003~0.006 ipt
MECH063R17-7-4T-BT50
Ø63mm
MECH063R17-4T-BT50SA K
6.81 3.150
MECH080R17-7-4T-BT50 3.937
Ø80mm 2.362
MECH080R17-4T-BT50SA 3.150
D.O.C. (in)
D.O.C. (in)

MECH050R11-8-4T-BT50 1.575 MECH080R17-7-4T-BT50 2.362

MECH100R17-7-6T-BT50 1.575

TOOL HOLDING
Ø100mm MECH050R11-4T-BT50SA 0.787 MECH080R17-4T-BT50SA
MECH100R17-6T-BT50SA 0.787

O
0 0
0.394 0.787 1.181 0.394 0.787 1.181

Shape Cutting Width ae (in) Cutting Width ae (in)

3.937 3.937
3.150 3.150
D.O.C. (in)

D.O.C. (in)

MECH100R17-7-6T-BT50
SPARE PARTS

2.362 2.362
MECH050R17-7-4T-BT50 1.575 1.575
MECH100R17-6T-BT50SA
0.787
0
0.787
0
P
0.394 0.787 1.181 0.394 0.787 1.181
Cutting Width ae (in) Cutting Width ae (in)

3.937
TECHNICAL

3.150
D.O.C. (in)

MECH063R17-7-4T-BT50
R
2.362
1.575
MECH063R17-4T-BT50SA 0.787
0
L

0.394 0.787 1.181


Cutting Width ae (in)
*Not recommended for slotting
INDEX

800.823.7284
Visit us online at KyoceraPrecisionTools.com E39
*Not recommended for slotting
M-SIX (MFWN)

M-Six (MFWN)
Low Cutting Forces for Reduced Chattering and
Superior Fracture Resistance
Wide Application Range and Now Includes
PDL025 DLC Coated Inserts for Aluminum
Dynamic Slant Design

90°
Cutting
Edge Angle Economical Double-sided 6-edge Insert

Thick Cutting Edge Enhances Toughness

1 Sharp Cutting due to Lower Cutting Forces


90º LEAD

Low Cutting Force due to Steep Rake Angle


Dynamic Slant Design Reduces Initial Impact when Cutting Edge Enters the Workpiece
Cutting Force Comparison (In-house Evaluation)
A.R. Max.+13°
4,000
121%
17.3%
115%
3,500
Cutting Force (N)

100%
3,000

Dynamic Slant Design 2,500

2,000
MFWN Competitor A Competitor B
GM Chipbreaker (Positive Insert) (Negative Insert)
Cutting Force is the Resultant Force of the Principal Force and the Feed Force
Cutting Conditions: Vc = 590 sfm, D.O.C. × ae = 0.275" × 0.400", fz = 0.008 ipt
Workpiece: 1049  Cutter Dia. Ø5.000"

2 Reduced Chattering Even with Extended Milling Adapters


Resistant to Chattering due to Low Cutting Force Design and applicable to long overhang
Surface Roughness Comparison (In-house Evaluation) Cutting Noise Comparison (In-house Evaluation)
MFWN Competitor C 80
Sound Pressure Level (spl)

60 202%
50.4%
13.7” (Overhang)

154%
40

100%
20
No Chattering Chattering

0
MFWN Competitor D Competitor E
GM Chipbreaker (Positive Insert) (Negative Insert)

Cutting Conditions: Vc = 660 sfm, D.O.C. × ae = 0.118" × 0.590", fz = 0.004 ipt


Workpiece: 1049  Cutter Dia. Ø3.000" (7 Inserts)

800.823.7284
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M-SIX (MFWN)

Shouldering Slotting Facing Plunging

3 Superior Fracture Resistance with Thick Edge Design

GRADES
A

Cutting Edge Stable Clamping with the Fracture Resistance Comparison (In-house Evaluation)

LINEUP / INSERTS
Thickness: 5 - 8.5mm Unique Insert Face Design
Available for
GM Chipbreaker Further Cutting B
Fracture
Seating Face GM Chipbreaker fz (ipt)
0.008
0.010
Competitor F

45º / 70º LEAD


0.012
(Positive Insert)
0.014
Competitor G 0.016 C
5mm 8.5mm (Negative Insert) 0.018
0 20 40 60 80
Cutting Time (min)

75º LEAD
Cutting Conditions: Vc = 330 sfm, D.O.C. × ae = 0.080" × 4.000", fz = 0.004 ~ 0.018 ipt, Dry D
Workpiece: 4140H (38 ~ 42HS)  Interrupted with a Slot in the Workpiece

90º LEAD
Applicable to a Wide Range of Applications E
4 Neutral Inserts

HIGH FEED
Available for Shouldering and Facing F
Side Edge
Neutral Inserts are Applicable to Left-hand Cutters
(Custom Order)

MULTI-FUNCTION
Base Edge

MEGACOAT NANO Coated Coating Property


5 Insert Grade for Long Tool Life

SLOT MILLS
40 MEGACOAT NANO
35 H
Hardness (GPa)

30
TiCN
PR1525 for steel, PR1510 for cast iron and PR1535 for Ni-base heat- TiAIN MEGACOAT
25
resistant alloy, titanium alloy and precipitation-hardened stainless steel

RADIUS / BALL-NOSE OTHER APPLICATIONS


20 TiN

Prevents wear and fracturing with high hardness (35GPa) and superior
15
J
10
oxidation resistance (oxidation temperature: 1,150˚C) 400 600 800 1,000 1,200 1,400
Oxidation Temperature (˚C)

Low Oxidation Resistance High


K

TOOL HOLDING
6 Extensive Insert Lineup Covering Various Applications O

Application Range Smooth Chip Evacuation


Chipbreaker Applications Shape
SPARE PARTS

0.315 Max. D.O.C. P


GM General Purpose 0.315"
GH
0.236
SM Low Cutting Force
D.O.C. (in)

TECHNICAL

GH Heavy Milling
0.158
R
0.079
GL SM GM
Surface-Finish AM
GL
Oriented
Properly Curled Chips
INDEX

AM
Aluminum / 1(: 0 0.002
0.004
0.008 0.012 0.016
(The Photo was Taken by a High Speed Camera)
T
Non-ferrous Metals fz (ipt)

800.823.7284
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EM W
S!
E

M-SIX (MFWN)
N
IT

� M-SIX (MFWN) Face Mill (Inch)


”% ”% Rake A.R. R.R.
”E ”E
Angle ØD = 2.000" -12° ØD = 4.000" -8°
(MAX)
C C ØD = 2.500" -10° ØD = 5.000" -7.5°
(°) +13°
ØD = 3.000" -9° ØD = 6.000"-10.000" -7°

B
&

&
)

)
6/'
-FGUIBOE5ISFBE

4
”E ”E
”E m ”E m
”% ”%

'JH 'JH ”%


”% ”% ”E ”E
”E ”E C
C C

B
B
& B

&
&

)
)

)
4

4
”E ”E ´E
”% m ”% m ”E
”E m
'JH 'JH ”%
'JH

� Toolholder Dimensions (Inch)


No. of Inserts
90º LEAD

Weight (kg)
E Dimensions (in)

Drawing

Coolant
Stock

Shim

Hole
Part Number
ØD Ød Ød1 Ød2 H E a b S Ød3 Ød4

MFWN 902500R-3T Þ 3 2.500 0.750 0.669 0.433 1.575 0.750 0.187 0.312 Fig.1 0.4

903000R-4T Þ 4 3.000 1.000 0.875 0.551 1.968 1.063 0.236 0.381 Fig.1 0.8
Yes
904000R-5T Þ 5 4.000 1.500 2.047 1.968 1.142 0.393 0.625 - - Fig.3 1.1
Coarse Pitch

905000R-6T Þ 6 5.000 1.500 2.175 - 2.480 1.496 0.393 0.625 0.315 Fig.3 2.5 Yes

906000R-8T Þ 8 6.000 2.000 2.835 2.480 1.496 0.433 0.752 Fig.4 3.4

908000R-10T Þ 10 8.000 2.500 3.937 4.000 2.480 1.575 0.551 1.008 0.709 1.024 Fig.5 6.0 No

9010000R-12T Þ 12 10.000 2.500 3.937 4.000 2.480 1.575 0.551 1.008 0.709 1.024 Fig.5 8.2

1(: MFWN 902000R-4T Þ 4 2.000 0.750 0.500 3/8 24UNF 1.968 0.830 0.187 0.312 Fig.2 0.4

902500R-4T Þ 4 2.500 0.750 0.669 0.433 1.575 0.750 0.187 0.312 Fig.1 0.5

903000R-5T Þ 5 3.000 1.000 0.875 0.551 1.968 1.063 0.236 0.381 Fig.1 0.8 Yes
- -
Fine Pitch

904000R-7T Þ 7 4.000 1.500 2.047 1.968 1.142 0.393 0.625 Fig.3 1.0
0.315 No
905000R-8T Þ 8 5.000 1.500 2.175 - 2.480 1.496 0.393 0.625 Fig.3 2.5

906000R-10T Þ 10 6.000 2.000 2.835 2.480 1.496 0.433 0.752 Fig.4 3.5

908000R-12T Þ 12 8.000 2.500 3.937 4.000 2.480 1.575 0.551 1.008 0.709 1.024 Fig.5 6.2 No

9010000R-14T Þ 14 10.000 2.500 3.937 4.000 2.480 1.575 0.551 1.008 0.709 1.024 Fig.5 8.4

MFWN 902500R-5T Þ 5 2.500 0.750 0.669 0.433 1.575 0.750 0.187 0.312 Fig.1 0.4

903000R-7T Þ 7 3.000 1.000 0.875 0.551 1.968 1.063 0.236 0.381 Fig.1 0.8
Yes
Extra-Fine Pitch

904000R-9T Þ 9 4.000 1.500 2.047 1.968 1.142 0.393 0.625 - - Fig.3 1.0

905000R-12T Þ 12 5.000 1.500 2.175 - 2.480 1.496 0.393 0.625 0.315 Fig.3 2.4 No

906000R-14T Þ 14 6.000 2.000 2.835 2.480 1.496 0.433 0.752 Fig.4 3.4

908000R-16T Þ 16 8.000 2.500 3.937 4.000 2.480 1.575 0.551 1.008 0.709 1.024 Fig.5 6.1 No

9010000R-18T Þ 18 10.000 2.500 3.937 4.000 2.480 1.575 0.551 1.008 0.709 1.024 Fig.5 8.4

Spare Parts � E44


Applicable Inserts � E45

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
E42 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
M-SIX (MFWN)

� M-SIX (MFWN) Face Mill (Metric)


”% Rake A.R. R.R.

GRADES
”E
C
Angle (MAX)
ØD = 63mm -10°
ØD = 80mm -9°
ØD = 125mm -7.5° A
(°) +13°
ØD = 100mm -8°
ØD = 160mm-250mm -7°

B
&

LINEUP / INSERTS
4
”E
”E m
”% B
'JH ”%
”% ”% ”E ”E
”E ”E C
C C

45º / 70º LEAD


B
B
& B
C

&
&

)
)

)
4

4
”E ”E ´E
”% m ”% m ”E
”E m

75º LEAD
'JH 'JH ”%
D
'JH

� Toolholder Dimensions (Metric)


No. of Inserts

90º LEAD
Weight (kg)
Dimensions (mm) E

Drawing

Coolant
Stock

Shim

Hole
Part Number
ØD ØD1 Ød Ød1 Ød2 H E a b S Ød3 Ød4

MFWN 90080R-4T ß 4 80 60 1.000” 20 13 50 1.063" 0.236" 0.375” Fig.1 1.0

HIGH FEED
90100R-5T ß 5 100 70 1.250” 46 50 1.339" 0.315" 0.500” Fig.2 1.3 Yes F
Coarse Pitch

- -
90125R-6T ß 6 125 87 1.500” 55 - 63 1.496" 0.394" 0.625” Fig.2 2.6
8 Yes
90160R-8T ß 8 160 102 2.000” 72 63 1.496" 0.433" 0.750” Fig.3 3.9
90200R-10T ß 10 200 142 1.875” 110 101.6 63 1.575" 0.551" 1.000” 18 26 Fig.4 6.3 No

MULTI-FUNCTION
90250R-12T ß 12 250 142 1.875” 110 101.6 63 1.575" 0.551" 1.000” 18 26 Fig.4 8.7
MFWN 90080R-5T ß 5 80 60 1.000” 20 13 50 1.063" 0.236" 0.375” Fig.1 1.0 G
90100R-7T ß 7 100 70 1.250” 46 50 1.339" 0.315" 0.500” Fig.2 1.4 Yes
Inch Bore Dia.

- -
Fine Pitch

90125R-8T ß 8 125 87 1.500” 55 - 63 1.496" 0.394" 0.625” Fig.2 2.7


8 No
90160R-10T ß 10 160 102 2.000” 72 63 1.496" 0.433" 0.750” Fig.3 4.0

SLOT MILLS
90200R-12T ß 12 200 142 1.875” 110 101.6 63 1.575" 0.551" 1.000” 18 26 Fig.4 6.6 No
90250R-14T ß 14 250 142 1.875” 110 101.6 63 1.575" 0.551" 1.000” 18 26 Fig.4 8.9 H
MFWN 90080R-7T ß 7 80 60 1.000” 20 13 50 1.063" 0.236" 0.375” Fig.1 1.1
Extra-Fine Pitch

90100R-9T ß 9 100 70 1.250” 46 50 1.339" 0.315" 0.500” Fig.2 1.3 Yes


- -

RADIUS / BALL-NOSE OTHER APPLICATIONS


90125R-12T ß 12 125 87 1.500” 55 - 63 1.496" 0.394" 0.625” Fig.2 2.7
8 No
90160R-14T ß 14 160 102 2.000” 72 63 1.496" 0.433" 0.750” Fig.3 4.1
90200R-16T ß 16 200 142 1.875” 110 101.6 63 1.575" 0.551" 1.000” 18 26 Fig.4 6.7 No J
90250R-18T ß 18 250 142 1.875” 110 101.6 63 1.575" 0.551" 1.000” 18 26 Fig.4 9.1
MFWN 90063R-3T-M ß 3 63 47 22 19 11 40 21 6.3 10.4 Fig.1 0.5
90080R-4T-M ß 4 80 60 27 20 13 50 24 7 12.4 Fig.1 1.0
- - Yes
Coarse Pitch

90100R-5T-M ß 5 100 70 32 46 50 30 8 14.4 Fig.2 1.3


90125R-6T-M ß 6 125 87 40 55
-
63 33 9 16.4 8 Fig.2 2.5 Yes
K
90160R-8T-M ß 8 160 102 40 68 66.7 63 32 9 16.4 14 20 Fig.4 3.8
90200R-10T-M ß 10 200 142 60 110 101.6 63 40 14 25.7 18 26 Fig.4 6.0 No

TOOL HOLDING
90250R-12T-M ß 12 250 142 60 110 101.6 63 40 14 25.7 18 26 Fig.4 8.4
MFWN 90063R-4T-M ß 4 63 47 22 19 11 40 21 6.3 10.4 Fig.1 0.5
O
90080R-5T-M ß 5 80 60 27 20 13 50 24 7 12.4 Fig.1 1.0
Metric Bore Dia.

- - Yes
90100R-7T-M ß 7 100 70 32 46 50 30 8 14.4 Fig.2 1.3
Fine Pitch

-
90125R-8T-M ß 8 125 87 40 55 63 33 9 16.4 8 Fig.2 2.6 No
ß
SPARE PARTS

90160R-10T-M 10 160 102 40 68 66.7 63 32 9 16.4 14 20 Fig.4 3.9


90200R-12T-M ß 12 200 142 60 110 101.6 63 40 14 25.7 18 26 Fig.4 6.3 ×
P
90250R-14T-M ß 14 250 142 60 110 101.6 63 40 14 25.7 18 26 Fig.4 8.7
MFWN 90063R-5T-M ß 5 63 47 22 19 11 40 21 6.3 10.4 Fig.1 0.5
90080R-7T-M ß 7 80 60 27 20 13 50 24 7 12.4 Fig.1 1.1
Extra-Fine Pitch

- - Yes
90100R-9T-M ß 9 100 70 32 46 50 30 8 14.4 Fig.2 1.3
TECHNICAL

-
90125R-12T-M ß 12 125 87 40 55 63 33 9 16.4 8 Fig.2 2.6 No R
90160R-14T-M ß 14 160 102 40 68 66.7 63 32 9 16.4 14 20 Fig.4 3.9
90200R-16T-M ß 16 200 142 60 110 101.6 63 40 14 25.7 18 26 Fig.4 6.4 No
90250R-18T-M ß 18 250 142 60 110 101.6 63 40 14 25.7 18 26 Fig.4 8.8

Spare Parts � E44


INDEX

Applicable Inserts � E45 T

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com E43
M-SIX (MFWN)

� Face Mill Spare Parts (Inch)


Spare Parts

Insert Wrench Shim Anti-Seize Arbor Mounting


Shim Wrench
Screw TT DTM Screw Compound Bolt Screw
Part Number

MP
-1

HH3/8-1.25
MFWN 902500R-3T -
(HH3/8-1.25H)
Coarse Pitch

SB-50140TR TT-15 MFWN-90 SPW-7050 LW-5


HH1/2-1.25
903000R-4T - MP-1 -
Recommended Torque for (HH1/2-1.25H)
Recommended Torque for Insert Clamp 6.0 N·m
Insert Clamp 4.2 N·m
904000R-5T
~ - -
9010000R-12T

MFWN 902000R-4T - XNS610*1

HH3/8-1.25
902500R-4T SB-50140TR TT-15 -
(HH3/8-1.25H)
Fine Pitch

Recommended Torque for - - - - MP-1 HH1/2-1.25


903000R-5T Insert Clamp 4.2 N·m -
(HH1/2-1.25H)
90º LEAD

E 904000R-7T
~ - -
9010000R-14T

HH3/8-1.25
MFWN 902500R-5T SB-50140TR TT-15 - -
(HH3/8-1.25H)
Extra-Fine Pitch

HH1/2-1.25
903000R-7T SB-40140TRN - DTM-15 - - - MP-1 -
(HH1/2-1.25H)

904000R-9T Recommended Torque for Insert Clamp 3.5 N·m


~ - -
9010000R-18T

Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation. *1Differential screw (3/8-24UNF) Applicable Inserts � E45
If through spindle coolant is required, please order arbor bolt in ( ) separately.

� Face Mill Spare Parts (Metric)


Spare Parts

Insert Wrench Shim Anti-Seize Arbor


Shim Wrench
Screw TT DTM Screw Compound Bolt
Part Number

MP
-1

HH10X30
MFWN 90063R-3T-M (HH10X1.25H)
Coarse Pitch

SB-50140TR TT-15 MFWN-90 SPW-7050 LW-5


HH12X35
90080R-4T-(M) - MP-1 (HH12X35H)
Recommended Torque for
Recommended Torque for Insert Clamp 6.0 N·m
90100R-5T-(M) Insert Clamp 4.2 N·m
~ -
90250R-12T-(M)

HH10X30
MFWN 90063R-4T-M (HH10X1.25H)
SB-50140TR TT-15
Fine Pitch

HH12X35
90080R-5T-(M) - - - - MP-1 (HH12X35H)
Recommended Torque for
90100R-7T-(M) Insert Clamp 4.2 N·m
~ -
90250R-14T-(M)

HH10X30
MFWN 90063R-5T-M SB-50140TR TT-15 - (HH10X1.25H)
Extra-Fine Pitch

HH12X35
90080R-7T-(M) SB-40140TRN - DTM-15 - - - MP-1 (HH12X35H)

90100R-9T-(M)
~ Recommended Torque for Insert Clamp 3.5 N·m -
90250R-18T-(M)

Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation. Applicable Inserts � E45
If through spindle coolant is required, please order arbor bolt in ( ) separately.

800.823.7284
E44 Visit us online at KyoceraPrecisionTools.com
N MS
IT
EW !
M-SIX (MFWN)

E
� M-SIX (MFWN) End Mill (with Coolant Hole)

GRADES
A

”EI
”%

LINEUP / INSERTS
B

m
í

45º / 70º LEAD


-
C

� Toolholder Dimensions
Spare Parts
Rake Angle

75º LEAD
No. of Inserts

Coolant Hole
Dimensions (°) Insert Screw Wrench
Anti-seize
Compound
D
Shank

Stock

Unit

Part Number
A.R. MP
ØD Ød L � S R.R. -1
(Max)

90º LEAD
MFWN 902000R-W125-3T Þ 3 2.000 -12° E
SB-50140TR TT-15
Weldon

902500R-W125-4T Þ inch 4 2.500 1.250 3.600 1.180 0.315 +13° -10° Yes
Recommended Torque for
MP-1
Insert Clamp 4.2 N·m
903000R-W125-5T Þ 5 3.000 -8°

HIGH FEED
MFWN 90050R-S32-3T ß 3 50 -12° F
Cylindrical

SB-50140TR TT-15
90063R-S32-4T ß mm 4 63 32 110 30 8 +13° -10° Yes MP-1
Recommended Torque for
Insert Clamp 4.2 N·m

MULTI-FUNCTION
90080R-S32-5T ß 5 80 -9°

Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.
G

� Applicable Inserts

SLOT MILLS
Applicable Inserts � B17 H

1(:

RADIUS / BALL-NOSE OTHER APPLICATIONS


Part Number
J
Surface Finish Oriented General Purpose Low Cutting Force Tough Edge (Heavy Milling) Aluminum / Non-ferrous
Metals (3-Edge)

MFWN90... WNEU 080608EN-GL WNMU 080608EN-GM WNMU 080608EN-SM WNMU 080608EN-GH WNGT 080608FN-AM K
Recommended Cutting Conditions � E46

TOOL HOLDING
O
SPARE PARTS

P
TECHNICAL

R
INDEX

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com E45
M-SIX (MFWN)
� How to Mount the Insert
1. Be sure to remove dust and chips from the insert mounting pocket 4. B
 e careful not to tighten the screw with excessive torque. Recommended torque is
4.2N·m for M5 screw (SB-50140TR) and 3.5N·m for M4 screw (SB-40140TRN)
2. After applying anti-seize compound on portion of taper and thread, attach the screw
to the front end of the wrench. While lightly pressing the insert against the constraint 5. A
 fter tightening the screw, make sure that there is no clearance between the insert seat
surfaces, put the screw into the hole of the insert and tighten (See Fig. 1) surface and the pocket floor of the holder or between the insert side surfaces and the
constraint surface of the holder. If there is any clearance, remove the insert and mount it
3. When tightening the screw, make sure that the wrench is parallel to the screw. again according to the above steps
Remember that the screw hole of the holder for Extra Fine pitch is angled to the pocket
floor (See Fig. 2 and Fig. 3) 6. T
 o index the cutting edge of the insert, turn the insert counterclockwise. (See Fig. 4) The
insert corner identification number is stamped on the top surface of the insert


Fig.1 Fig.2 Fig.3 Fig.4

� How to Replace the Shim


1. Be sure to remove dust and chips from the insert mounting pocket 3. After tightening the screw, make sure that there is no clearance between the shim seat
surface and the pocket floor. If there is any clearance, remove the shim and mount it again
2. The shim must be mounted in the proper direction. While aligning the surface of the shim according to the above steps
with the mark on it to the corresponding constraint surface (see Fig. 1) and lightly pressing
the shim toward the constraint surface of the pocket wall (see Fig. 2), insert the screw into
the hole of the shim and tighten (See Fig. 3). When tightening screw, make sure that the
90º LEAD

screw is vertical to the pocket floor (See Fig 3). Recommended torque is 6.0Nm
E
Shim Cutter Body Shim Screw

Identifying
Contact Face Wrench
Mark

Fig.1 Fig.2 Fig.3

� Recommended Cutting Conditions


Recommended Insert Grade (Vc sfm)
Chipbreaker

Workpiece Feed Rate CVD Coated DLC Coated


MEGACOAT NANO Carbide
Material fz (ipt) Carbide Carbide
PR1535 PR1525 PR1510 CA6535 PDL025 GW25
Carbon Steel 0.004~0.008~0.012 � 390~590~820 � 390~590~820 - - - -
Alloy Steel 0.004~0.008~0.012 � 330~520~720 � 330~520~720 - - - -
Mold Steel 0.004~0.006~0.010 � 260~460~590 � 260~460~590 - - - -
Austenitic Stainless Steel 0.004~0.006~0.010 � 330~520~660 � 330~520~660 - - - -
GM Martensitic Stainless Steel 0.004~0.006~0.010 � 490~660~820 - - � 590~790~980 - -
Precipitation Hardened Stainless Steel 0.004~0.006~0.010 � 300~390~490 - - - - -
Gray Cast Iron 0.004~0.008~0.012 - - � 390~590~820 - - -
Nodular Cast Iron 0.004~0.006~0.010 - - � 330~490~660 - - -
Ni-base Heat Resistant Alloy 0.004~0.005~0.008 � 70~100~160 - - � 70~130~160 - -
Carbon Steel 0.002~0.005~0.008 � 390~590~820 � 390~590~820 - - - -
Alloy Steel 0.002~0.005~0.008 � 330~520~720 � 330~520~720 - - - -
Mold Steel 0.002~0.003~0.006 � 260~460~590 � 260~460~590 - - - -
Austenitic Stainless Steel 0.002~0.005~0.008 � 330~520~660 � 330~520~660 - - - -

SM Martensitic Stainless Steel 0.002~0.005~0.008 � 490~660~820 - - � 590~790~980 - -


(GL)�1 Precipitation Hardened Stainless Steel 0.002~0.005~0.008 � 300~390~490 - - - - -
Gray Cast Iron 0.002~0.005~0.008 - - � 390~590~820 - - -
Nodular Cast Iron 0.002~0.003~0.006 - - � 330~490~660 - - -
Ni-base Heat Resistant Alloy 0.002~0.004~0.006 � 70~100~160 - - � 70~130~160 - -
Titanium Alloy 0.002~0.003~0.006 � 130~200~260 - - - - -
Carbon Steel 0.008~0.012~0.016 � 390~590~820 � 390~590~820 - - - -
Alloy Steel 0.008~0.012~0.016 � 330~520~720 � 330~520~720 - - - -
Mold Steel 0.006~0.008~0.012 � 260~460~590 � 260~460~590 - - - -
Austenitic Stainless Steel 0.008~0.010~0.012 � 330~520~660 � 330~520~660 - - - -
GH�2 Martensitic Stainless Steel 0.008~0.010~0.012 � 490~660~820 - - � 590~790~980 - -
Precipitation Hardened Stainless Steel 0.008~0.010~0.012 � 300~390~490 - - - - -
Gray Cast Iron 0.008~0.012~0.016 - - � 390~590~820 - - -
Nodular Cast Iron 0.006~0.008~0.012 - - � 330~490~660 - - -
Ni-base Heat Resistant Alloy 0.006~0.008~0.010 � 70~100~160 - - � 70~130~160 - -
AM Non-ferrous Material 0.004~0.008~0.012 - - - - � 660~1970~2950 � 660~1640~2620

• Bold numbers in the graph indicate the most recommended value of feed (fz) Adjust cutting speed and feed rate according to the actual machining conditions � :1st Recommendation
• Machining with coolant is recommended for Ni-base heat resistant alloy and titanium alloys � : 2nd Recommendation
�1 GL Chipbreaker is recommended for surface finish oriented milling
�2 When using GH chipbreaker for fine pitch cutters, recommended feed is fz � 0.012 ipt. GH chipbreaker is not recommended for extra-fine pitch cutter

800.823.7284
E46 Visit us online at KyoceraPrecisionTools.com
M-SIX (MFWN)

� Applicable Chipbreaker
Chipbreaker

GRADES
Cutter
A
GM SM (GL) GH AM

Coarse Pitch (with Shim) � � � �

LINEUP / INSERTS
Fine Pitch (without Shim) � � � (fz � 0.012 ipt Recommended) �

Extra Fine Pitch (without Shim) � � Not Recommended Not Recommended B

� Cutter Type and Insert Selection Guide

45º / 70º LEAD


Cutter Chipbreaker C
Purpose
Coarse Fine Extra-Fine GM SM GH GL AM
Pitch Pitch Pitch
General Milling for Steel and Alloy Steel � �

75º LEAD
Steel and Alloy Steel (to prevent chattering due to low rigidity machine or poor clamping power) � �
D
Productivity Oriented (D.O.C. � 0.158" fz � 0.010 ipt) � �

Surface Roughness Oriented � � �

General Milling for Stainless Steel � �

90º LEAD
Stainless Steel (to prevent chattering due to low rigidity machine or poor clamping power) � �
E
Cast Iron Milling (Improved Efficiency) � �

Cast Iron (D.O.C. � 0.158" fz � 0.010 ipt) � �

HIGH FEED
General Milling for Aluminum Alloys � � F
Aluminum Alloys (to prevent chattering due to low rigidity) � �

MULTI-FUNCTION
� Plunging
G
Cutting Dia. MAX. Width of Cut (ae) NOT available for ramping or helical milling, due to
interference between workpiece and insert.
All Items 0.315"

SLOT MILLS
H

RADIUS / BALL-NOSE OTHER APPLICATIONS


J
� Case Studies
No.50 Manganese Steel
19.685”

• Machine Part • Construction Equipment Part 11.811”


K
• Vc = 560 sfm • Vc = 490 sfm
• D.O.C. × ae = 0.098" × 5.118" • D.O.C. × ae = 0.039" × 3.937"
11.811”

• fz = 0.007 ipt (Vf = 19.685 ipm) • fz = 0.008 ipt (Vf = 26.299 ipm)

TOOL HOLDING
• Wet • Dry
• MFWN90160R-8T (8 Inserts) • MFWN90100R-7T (7 Inserts) O
• WNMU080608EN-GM (PR1510) • WNMU080608EN-GM (PR1525)

PR1525 163 cc/min PR1525 2 pcs/edge


SPARE PARTS

Competitor A
68 cc/min
Competitor B
1 pcs/edge P
(Positive Cutter) (Negative Cutter)
Competitor A continued to cut under low cutting conditions as the workpiece was slipping Despite instability with the long overhang of the workpiece, MFWN doubled tool life and
due to unstable chucking. With MFWN, stable cutting was possible at higher feed rates. improved efficiency by 150%.
TECHNICAL

(User Evaluation) (User Evaluation) R


INDEX

800.823.7284
Visit us online at KyoceraPrecisionTools.com E47
MTE90

� MTE90-SF Face Mill (Easy Edge Adjustment) Shouldering Slotting Facing

Ød Ød
b b

a
E

E
H

H
S

S
Ød2
0° Ød1 0°
Ød1
ØD
ØD

Fig.1 Fig.2

� Toolholder Dimensions
No. of Inserts

Rake Angle

Weight (kg)
Dimensions (mm)

Drawing
(°)
Stock

Part Number
A.R.
ØD Ød Ød1 Ød2 H E a b S R.R.
(Max)

Inch
MTE 90080R-4T-SF ß 4 80 1.000" 20 13 1.024" 0.236" 0.375" +3° Fig.1 1.0
50
90º LEAD

E Bore
Dia.
90100R-5T-SF ß 5 100 1.250" 45
-
1.260" 0.315" 0.500" 17 +17° +4°
Fig.2
1.5
90125R-6T-SF ß 6 125 1.500" 55 63 1.496" 0.394" 0.625" +5° 3.0

� Spare Parts
Spare Parts
Clamp Adjustment
Cartridge Clamp Clamp Wrench Wrench
Part Number Screw Screw

C91R C92R LW-4


MTE 90ßßßR-ßT-SF LTE-490SR W8X16 SV-60136R TTC-25
(for Insert) (for Cartridge) (for Adjustment Screw)

• Mounting bolt (HH12X35M) is included for MTE90080R-4T-SF

� Applicable Inserts
Applicable Inserts � B12 Applicable PCD Inserts � B26

Part Number

TEEN 43PTTR TEKN 43PTFR-NE


MTE90... TEMR 43PTER-H TEKR 43PTER-S TEKN 43PTTR TEKN 43PTFR
TEKN 43PTFR

� Recommended Cutting Conditions


Recommended Insert Grade (Vc sfm)
PVD Coated
Workpiece Feed Rate Cermet MEGACOAT Carbide PCD
Carbide
Material fz (ipt)
KPD001
TN100M PR1225 PR1210 PR830 KW10
(KPD010)
� � �
Carbon Steel ~0.010 - - -
390~660 390~820 390~660
� � �
Alloy Steel ~0.010 - - -
330~590 330~720 330~590
� � �
Mold Steel ~0.008 - - -
330~590 260~590 260~490
� � �
Stainless Steel ~0.008 - - -
390~660 390~720 390~660
� �
Cast Iron ~0.010 - - - -
330~720 260~490
� �
Non-ferrous Metals ~0.008 - - - -
330~980 980~2620
� :1st Recommendation

� How to Adjust Cutting Edge Height, See MSE45 � C20 � : 2nd Recommendation

(Customer Service) 800.823.7284 - Option 1 U.S. Stock Standard : Þ


(Technical Support) 800.823.7284 - Option 2 Made to Order / Quoted Item : �
E48 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MTE90 / MTP90

�  MTE90 End Mill (High Rake) �  MTP90 End Mill Shouldering Slotting Facing

GRADES
A

ØD

Ød
S 
L

Ød h7
ØD
Fig.2 Fig.3

LINEUP / INSERTS
S
� B
L

ØD
ØD

Ød
Ød
Fig.1
S  S 
L L

45º / 70º LEAD


Fig.4 Fig.5
C
� Toolholder Dimensions
Rake Spare Parts
No. of Inserts

Dimensions Angle
Clamp Shim Clamp
(°) Clamp Set Clamp Clamp Wrench Shim Wrench

Drawing
Screw Screw

75º LEAD
Stock

Unit

Part Number
FT SP SH D
A.R.
ØD Ød L � S (Max) R.R.
LW

MTE 9050 ß 3 50 +3°


+13°

90º LEAD
9063 ß mm 3 63 32 120 40 17 Fig.1 +5° - - CP-8TE W8X18 LW-4 MTE-42 SP3X8 -
9080-32 � 4 80 +16° +6° E
MTP 90-075-75W Þ 2 0.75
0.34 +3° -3° CPS-2S - - - FT-15 - - -
90-100-75W Þ 3 1.00
0.750 3.28 1.25 Fig.2
90-125-75W Þ 2 1.25
0.53

HIGH FEED
90-150-75W Þ 3 1.50
+5° 0° CPS-3 - - - LW-3 KPT-32 SH3X6 LW-2
90-200-75W Þ 3 2.00 0.750 Fig.2 F
inch 3.53 1.50 0.53
90-250-875W Þ 3 2.50 0.875 Fig.3
90-200-125W Þ 3 2.00
3.90 1.69
90-250-125W Þ 3 2.50 1.250 0.71 Fig.3 +8° - CP-8W - W8X18 LW-4 KPT-42 SH3X6 LW-2

MULTI-FUNCTION

90-300-125W Þ 4 3.00 4.00 1.72
MTP 90-200-R8 Þ 3 2.00 0.949 6.00 2.003 0.53 Fig.4 +5° CPS-3 - - - LW-3 KPT-32 SH3X6 LW-2 G
MTP 9050 � 3 50
mm 32 130 43 18 Fig.5 +8° 0° - CP-8W - W8X18 LW-4 KPT-42 SP3X8 -
9063 � 3 63

� Applicable Inserts

SLOT MILLS
Applicable Inserts � B12 Applicable PCD Inserts � B26
H
Part Number

RADIUS / BALL-NOSE OTHER APPLICATIONS


TEEN 43PTER TEKN 43PTFR-NE
J
MTE90... TEMR 43PTER-H TEKR 43PTER-S TEKN 43PTTR - -
TEKN 43PTFR
TEKN 43PTFR
MTP90-075-75W TPG 22_
- - - - TPG 22_
MTP90-100-75W TPM 22_
MTP90-125-75W
MTP90-150-75W TPKN 32PDTR TPG 32_
K
MTP90-200-75W TPMR 32PDER-H - -
TPKN 32PDFR TPM 32_
MTP90-250-875W
MTP90-200-R8
MTP90...-125W

TOOL HOLDING
TPKN 43PDTR
MTP9050 TPMR 43PDER-H TPKR 43PDER-S - - -
TPKN 43PDFR
MTP9063 O
� Recommended Cutting Conditions
Recommended Insert Grade (Vc sfm)
PVD Coated
SPARE PARTS

Workpiece Feed Rate Cermet MEGACOAT Carbide PCD


Carbide
Material fz (ipt)
KPD001
P
TN100M PR1225 PR1210 PR830 KW10
(KPD010)
� � �
Carbon Steel ~0.010 - - -
390~660 390~820 390~660
� � �
TECHNICAL

Alloy Steel ~0.010 - - -


330~590 330~720 330~590
� � �
R
Mold Steel ~0.008 - - -
330~590 260~590 260~490
� � �
Stainless Steel ~0.008 - - -
390~660 390~720 390~660
� �
Cast Iron ~0.010 - - - -
330~720 260~490
INDEX

� � T
Non-ferrous Metals ~0.008 - - - -
330~980 980~2620
� :1st Recommendation
� : 2nd Recommendation
Þ : U.S. Stock Standard (Customer Service) 800.823.7284 - Option 1
� : Made to Order / Quoted Item (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com E49
MSO90

� MSO90 Face Mill (Coarse Pitch / Fine Pitch) Shouldering Slotting Facing

Ød Ød
b Ød Ød
b
b Ø15mm b Ø18mm

a
a
a

E
E
E

H
H
H

S
S
Ød2 Ød1 Ø26mm

S
Ød1 0° Ød2 0°
Ød2 0° ØD ØD
Ød1 0°
Ød1 ØD
ØD

Fig.1 Fig.2 Fig.3 Fig.4

� Toolholder Dimensions
Rake Angle

Weight (kg)
Dimensions (mm)

Drawing
Inserts (°)
No. of
Stock

Part Number
A.R.
ØD Ød Ød1 Ød2 H E a b S R.R.
(Max)
MSO 90080R-15-4T ß 4 80 1.000" 20 13 50 1.024" 0.236" 0.375" -9° Fig.1 0.8
Coarse Pitch

90100R-15-5T ß 5 100 1.250" 48 1.260" 0.315" 0.500" -8.5° 1.3


60
90125R-15-6T ß 6 125 1.500" 59 - 0.394" 0.625" 13 +15° -8° Fig.2 2.3
ß
Inch Bore Dia.

90160R-15-7T 7 160 2.000" 1.496" 0.433" 0.750" -7.5° 4.1


68 63
90º LEAD

90200R-15-9T ß 9 200 1.875" 101.6 0.551" 1.000" -7.5° Fig.4 7.1


E MSO 90080R-15-6T ß 6 80 1.000" 20 13 50 1.024" 0.236" 0.375" -9° Fig.1 0.8
90100R-15-6T ß 6 100 1.250" 48 1.260" 0.315" 0.500" -8.5° 1.3
Fine Pitch

60
90125R-15-7T ß 7 125 1.500" 59 - 0.394" 0.625" 13 +15° -8° Fig.2 2.3
90160R-15-9T ß 9 160 2.000" 1.496" 0.433" 0.750" -7.5° 4.1
68 63
90200R-15-11T ß 11 200 1.875" 101.6 0.551" 1.000" -7.5° Fig.4 7.1
MSO 90063R-15-4T-M ß 4 63 22 17 11 21 6.3 10.4 -9.5° 0.6
50 Fig.1
90080R-15-4T-M ß 4 80 27 20 14 24 7 12.4 -9° 0.8
Coarse Pitch

90100R-15-5T-M ß 5 100 32 48 32 8 14.4 -8.5° 1.3


- 60 13 +15° Fig.2
90125R-15-6T-M ß 6 125 59 33 -8° 2.3
40 9 16.4
Metric Bore Dia.

90160R-15-7T-M ß 7 160 81 66.7 30 -7.5° Fig.3 4.1


63
90200R-15-9T-M ß 9 200 60 68 101.6 32 14 25.7 -7.5° Fig.4 7.1
MSO 90063R-15-5T-M ß 5 63 22 17 11 21 6.3 10.4 -9.5° 0.6
50 Fig.1
90080R-15-6T-M ß 6 80 27 20 14 24 7 12.4 -9° 0.8
Fine Pitch

90100R-15-6T-M ß 6 100 32 48 32 8 14.4 -8.5° 1.3


- 60 13 +15° Fig.2
90125R-15-7T-M ß 7 125 59 33 -8° 2.3
40 9 16.4
90160R-15-9T-M ß 9 160 81 66.7 30 -7.5° Fig.3 4.1
63
90200R-15-11T-M ß 11 200 60 68 101.6 32 14 25.7 -7.5° Fig.4 7.1

� Spare Parts
Spare Parts
� Shim Clamp
� Clamp Screw � Wrench � Shim � Wrench
Part Number Screw

MSO 90ßßßR-15-ßT LW-4.5


SB-45130TR DTP-20 MSO-5200 SPW-6045
MSO 90ßßßR-15-ßT-M (for Shim Clamp Screw) � � � � �

• Mounting bolts (HH12X35M) are included for MSO90080R-15-ßT-M and MSO90080R-15-ßT


• Mounting bolts (HH10X30S) are included for MSO90063R-15-ßT-M

� Applicable Inserts � Recommended Cutting Conditions


Applicable Inserts � B22 Recommended Insert Grade (Vc sfm)
PVD Coated
Workpiece Feed Rate Cermet MEGACOAT Carbide
Carbide
Material fz (ipt)
Part Number
TN100M PR1225 PR1210 PR830 KW10
� � �
Carbon Steel ~0.008 - -
390~660 390~820 390~660
� � �
MSO90ßßßR-15-... SEMM150408PESR Alloy Steel ~0.008 - -
330~590 330~720 330~590
� � �
Mold Steel ~0.008 - -
330~590 260~590 260~490
� � �
Stainless Steel ~0.008 - -
390~660 390~720 390~660
� �
Cast Iron ~0.008 - - -
330~720 260~490

Non-ferrous Metals ~0.008 - - - -
330~980
� :1st Recommendation
� : 2nd Recommendation

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
E50 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MSO90-S

�  MSO90-S End Mill (High Rake) Shouldering Slotting Facing

GRADES
A

Ød h7
ØD

LINEUP / INSERTS
B
S 0°

L

45º / 70º LEAD


� Toolholder Dimensions
C
Rake Angle Spare Parts
Dimensions (mm) (°) Applicable Inserts � B22
Clamp Screw Wrench
Inserts
No. of
Stock

Part Number
A.R.

75º LEAD
ØD Ød L � S R.R.
(Max) D

MSO 9050-S32-09 ß 3 50
-9°
9063-S32-09 ß 63 32 120 30 7 +12° SB-3080TR DT-10 SEMM 09T308PESR
4

90º LEAD
9080-S32-09 ß 80 0.51 -7°
0.51
E
0.51 0.51
MSO 9050-S32-15 ß 3 50 -10°
0.39

(in) (in)
0.39

(in) (in)

(in) (in)
D.O.C.
3.15

(in) (in)
D.O.C.D.O.C.
0.39 3.15

D.O.C.
0.39
9063-S32-15 ß

D.O.C.D.O.C.
63 32 120 30 13 0.28+15° -9°
0.28 SB-5085TR DT-20 SEMM 150408PESR

D.O.C.
0.24 3.15 0.24 3.15
4

D.O.C.
0.20 0.20
0.28
9080-S32-15 ß 0.28 0.24

HIGH FEED
80 -8° 0.24
0.20
0.20
F
� Cutting Performance 0.39 0.79 1.18 0.39
1.57 0.79
1.97 1.18 1.57 1.97 ØD=1.97”
ØD=1.97”
[Cutting Conditions] Vc = 330 sfm, fz = 0.006 ipt, Dry 0.39 0.79 1.18 0.39
Cutting Width ae (in)
Cutting Width ae0.79
(in)
1.57 1.97 1.18 1.57 1.97 ØD=1.97”
Cutting Width ae (in) ØD=1.97”

MULTI-FUNCTION
Cutting Width ae (in)
Workpiece
Shouldering Slotting Part Number Shouldering Slotting
Material
G
0.51 0.51
ae
0.51
MSO-
0.51
0.39 0.39

(in) (in)
9063-S32

(in) (in)
(in) (in)

0.39
(in) (in)

D.O.C.
0.39

D.O.C.D.O.C.
ØD
D.O.C.

0.28
-OO

SLOT MILLS
D.O.C.D.O.C.

0.28 0.24 0.24


0.20

D.O.C.
H
0.20 0.20
D.O.C.

D.O.C.
D.O.C.

0.20
0.28 0.28 0.24
1049 0.20
0.24 0.20
0.20 0.20

Insert Size
0 0 0.39
0.39 0.79 1.18 1.57 0.79 1.182.48
1.97 2.36 1.57 1.97 2.36 2.48 ØD=2.48”
09 type ØD=2.48”

RADIUS / BALL-NOSE OTHER APPLICATIONS


Cutting Width ae (in)
Cutting Width ae (in)
0 0 0.39
0.39 0.79 1.18 1.57 0.79 1.182.48
1.97 2.36 1.57 1.97 2.36 2.48 ØD=2.48”
ØD=2.48”
15 type Cutting Width ae (in)
Cutting Width ae (in)

Part Number
J
0.51 0.51
0.51 MSO-
0.51
MSO- 9080-S32 0.51
0.39 0.51
D.O.C. (in)

0.39
9050-S32
0.39 0.39
D.O.C. (in)

-OO
D.O.C. (in)

(in) (in)

(in) (in)
3.15
(in) (in)

(in) (in)
D.O.C. (in)

-OO 3.15 0.39 0.28


K
D.O.C.

D.O.C.

0.39 0.28
D.O.C.D.O.C.

D.O.C.D.O.C.

0.28 0.24 0.28


0.28 0.24 0.28
0.17 0.28
D.O.C.

D.O.C.

0.20 0.20
0.28 0.17 0.28
0.20 0.20
0.28
0.20 0.17 0.17
0.20
Insert Size Insert Size
09 type0.39 09 type

TOOL HOLDING
0.39 0.79 1.18 1.57 1.97 0 0.39 0 0.39
0.79 1.18 1.57 0.79
1.97 1.18
2.36 1.57
2.76 1.97
3.15 2.36 2.76 3.15 ØD=3.15in
0.79 1.18 1.57 1.97 ØD=1.97” ØD=3.15in
Cutting Width ae (in) ØD=1.97” Cutting Width ae (in)
Cutting Width ae (in) Cutting Width ae (in)
15 type 15 type 0 0.39
1.57 0.79
1.97 1.18
2.36 1.57 1.97 2.36 2.76 3.15
0 0.39 0.79 1.18 2.76 3.15
Cutting Width ae (in)
Cutting Width ae (in)
ØD=3.15in ØD=3.15in
O

� Recommended Cutting Conditions


0.51
0.51 Recommended Insert Grade (Vc sfm)
SPARE PARTS

0.39 PVD Coated


Workpiece
0.39 Feed Rate Cermet MEGACOAT Carbide P
D.O.C. (in)

Carbide
D.O.C. (in)
D.O.C. (in)

Material fz (ipt)
D.O.C. (in)

0.28 0.24
0.28 0.24
0.20
0.20 TN100M PR1225 0.20 PR1210
0.20 PR830 KW10
� � �
Carbon Steel ~0.008 - -
390~660 390~820 390~660
TECHNICAL

Alloy Steel 0 0.39


0 0.39 0.79 1.18 1.57 1.97�
0.79 1.18 1.57 1.97 2.36 2.48
~0.008Cutting Width ae (in)
Cutting Width ae (in) 330~590
2.36 2.48 �
330~720
ØD=2.48” - ØD=2.48” �
330~590
- R
� � �
Mold Steel ~0.008 - -
330~590 260~590 260~490
� � �
Stainless Steel ~0.008 - -
390~660 390~720 390~660
0.51
� �
INDEX

0.51
Cast Iron ~0.008 - -
330~720
-
260~490 T
0.39
0.39
� � :1st Recommendation
D.O.C. (in)

D.O.C. (in)
D.O.C. (in)

D.O.C. (in)

Non-ferrous Metals ~0.008 - - - 0.28 -


0.28 0.28 330~980 � : 2nd Recommendation
0.28
0.20 0.17
0.20 0.17
(Customer Service) 800.823.7284 - Option 1
Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-101.18
0 0.39 0.79
0
Business
1.57 1.97 Days)
2.36 2.76
0.39 0.79 1.18 1.57 1.97 2.36 2.76 3.15
3.15 Visit us online at KyoceraPrecisionTools.com
ØD=3.15in
ØD=3.15in
E51
Cutting Width ae (in)
Cutting Width ae (in)
MSRS90

MSRS90 Heavy Milling Cutter


� Multiple Cutting Edge Lengths Available
1, 2, and 4-Stage (ø3.00in, ø80mm, ø100mm)

NB3
4-Stage
MAX Axial
D.O.C.
2.36"

Single Stage
MAX Axial
D.O.C.
0.65"
NB4
� High Efficiency, Low Cutting Force and Low Vibration Milling Cutter
� Neutral and Corner-R Insert
Applicable to Shouldering (Cutting Angle: 90°), High Feed Cutting (Cutting Angle: 30°), Plunging, and Side Cutting.

Custom-ordered Milling Cutter with High Performance Notched Neutral Inserts Offer Expansive Possibilities

Neutral Insert with Corner-R is Available for a Variety of Applications


90º LEAD

E
Long Tool Life with MEGACOAT
MEGACOAT
40
TiC MEGACOAT
High Hardness and High
Oxidation Resistance
Hardness (GPa)

30
TiCN
20
TiN
TiAlN
Long Tool Life: MEGACOAT
10

0 200 400 600 800 1000 1200


Oxidation Temperature (°C)

Notched Insert SPMT180616EN type


• Notched inserts break chips into smaller pieces and reduce cutting forces.
• Available for high feed cutting due to lower cutting forces at workpiece entry.
• New, double-land edge prep improves the cutting edge strength, while a small notch helps to reduce cutting forces

0.150" 2nd Land 1st Land


1st Land Rake
Rake Angle Angle
• Neutral Insert 51% up from
Conventional
d
• Available for Various cutting angles rove Design
Imp hness
g
• Cutting edge length 0.709in Conventional Design Tou New Design
Edge Preparation
� Low Cutting Force (Effect of Notched Insert)
Comparison of Cutting Forces

(N)
High Cutting Force with
(N)
Notched Inserts Provide Lower
First Pass
Cutting Forces and Reduce Vibration

Heavy Unstable Cutting Low Cutting Force and


Vibration Force Reduced Vibration

Competitor A MSRS90

Plunge Cutter
45° Face Mill High Feed Cutter

Tapered Cutter Shoulder Cutter


800.823.7284
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MSRS90

Applicable Inserts: Available for Various Applications

GRADES
Chipbreaker A
Applications Type 3-Notched 4-Notched Solid Edge

LINEUP / INSERTS
General Purpose Standard
(1st Recommendation)
B
NB3 NB4

Low Cutting
Force
Low Cutting
Force
+

45º / 70º LEAD


NB3P NB4P C

Focusing on Edge Without Notch


Strength
(Usable with
Notched Inserts)
( or )+

75º LEAD
NB3 NB4
D

Various Cutting Possibilities with Custom-Design and Standard Cutters

90º LEAD
E

Side Cutter

HIGH FEED
F

Plunge Cutter

MULTI-FUNCTION
High Feed Cutter
G

Tapered Cutter

SLOT MILLS
H

RADIUS / BALL-NOSE OTHER APPLICATIONS


J

Shoulder Cutter
Back milling cutter K

TOOL HOLDING
O

� Shaft Length Determination


SPARE PARTS

P
TECHNICAL

R
Face Mill Face Mill
Left Hand Cutter Right Hand Cutter
INDEX

800.823.7284
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MSRS90

� MSRS90 Heavy Milling (Inch)


Rake Angle
Ød Ød Ød
b b b
A.R. R.R.

a
a

E
E
E
+7° -10°

H
H

H
S

S
S
Ød2 Ød2 0°
0° Ød1
Ød1
ØD ØD
Ød2 0°
Ød1
Fig.1 Fig.2 Fig.3 ØD

Ød
b Ød
b Ød
Ød3 b

a
E

a
E

G
H

E
H

H
S

S

Ød1 0° Ød4
ØD Ød1 0°
ØD Ød2
ØD

Fig.4 Fig.5 Fig.6

� Toolholder Dimensions (Inch)

Drawing
Dimensions (in)
Stages

Weight
Inserts
No. of

No. of

No. of
Flutes
Stock
90º LEAD

(kg)
Part Number
E ØD Ød Ød1 Ød2 H E a b S Ød3 Ød4 G

MSRS 903000R-1-4T Þ 4 4 1 0.65 Fig.1 2.43


2.36
903000R-2-4T Þ 8 4 2 3.00 1.00 0.87 0.55 1.06 0.24 0.38 1.22 Fig.2 2.21

903000R-4-4T Þ 16 4 4 3.35 2.36 Fig.3 3.50

904000R-1-6T Þ 6 6 1 0.65 - - - Fig.4 4.41


4.00 2.05 2.76 1.14
904000R-2-6T Þ 12 6 2 1.50 0.39 0.63 1.22 Fig.5 3.97
-
905000R-1-8T Þ 8 8 1 5.00 2.17 1.42 5.73
Fig.4
906000R-1-8T Þ 8 8 1 6.00 2.00 2.76 1.50 0.43 0.75 7.50
2.36 0.65
908000R-1-10T Þ 10 10 1 8.00 13.23
2.50 - 4.00 1.58 0.55 1.01 0.71 1.02 1.26 Fig.6
9010000R-1-12T Þ 12 12 1 10.00 27.49

� Applicable Inserts
Applicable Inserts � B24

Part Number

3-Notch 4-Notch 3-Notch / Low Cutting Force 4-Notch / Low Cutting Force Without Notch

MSRS90... SPMT 180616EN-NB3 SPMT 180616EN-NB4 SPMT 180616EN-NB3P SPMT 180616EN-NB4P SPMT 180616EN-V

Spare Parts � E56


Recommended Cutting Conditions � E56

(Customer Service) 800.823.7284 - Option 1 U.S. Stock Standard : Þ


(Technical Support) 800.823.7284 - Option 2 Made to Order / Quoted Item : �
E54 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MSRS90

� MSRS90 Heavy Milling (Metric)


Rake Angle

GRADES
ØD1 ØD1 ØD1 A
Ød
b
Ød
b
Ød
b
ØD1
Ød
A.R. R.R.
b

a
a
+7° -10°

a
E
E
E

LINEUP / INSERTS
E
H
H

H
H
S
B

S
S
S
Ød2 Ød2 0° 0°
0° Ød1 Ød1
Ød1
ØD ØD
ØD
Ød2 0°
Ød1
Fig.1 Fig.2 Fig.3 ØD Fig.4

45º / 70º LEAD


ØD1 ØD1
ØD1 ØD1

C
Ød Ød
b Ød Ød
Ød3 b Ød3 b b Ød3 Ød5
a

a
a

G
E

E
E

E
H

H
H

H
S

Ød4 Ød6

S
S
0° Ød4 Ød4 Ø101.6mm

75º LEAD
Ød1 0° 0° 0°
Ød2 Ød2 Ø172.8mm

D
ØD
ØD ØD ØD
Fig.5 Fig.6 Fig.7 Fig.8

� Toolholder Dimensions (Metric)

Drawing
Dimensions (mm)
Stages

Weight
Inserts
No. of

No. of

No. of
Flutes
Stock

90º LEAD
(kg)
Part Number
ØD ØD1 Ød Ød1 Ød2 H E a b S Ød3 Ød4 Ød5 Ød6 G E
MSRS 90080R-1-4T ß 4 1 16.5 Fig.1 1.4
60
90080R-2-4T ß 8 4 2 80 70 1.250" 27 18 1.260" 0.315" 0.500" 31 Fig.2 1.2
90080R-4-4T ß 16 4 85 60 Fig.3 1.5

HIGH FEED
90100R-1-6T ß 6 1 16.5 Fig.1 2.3
70 F
90100R-2-6T ß 12 6 2 100 39 21 31 Fig.2 2.1
- - - - -
90100R-4-6T � 24 4 85 1.500" 90 0.394" 0.625" 60 Fig.3 3.2
90125R-1-8T ß 8 1 16.5 Fig.4 2.6
Inch Bore Dia.

MULTI-FUNCTION
8 125 55
90125R-2-8T � 16 2 31 Fig.5 2.4
-
90160R-1-8T ß 8
8
1
160 100 2.000" 70 0.433" 0.750"
16.5 Fig.4 4.3 G
90160R-2-8T � 16 2 1.496" 31 Fig.5 4.1
90200R-1-10T ß 10 1 16.5 Fig.6 6.7
10 200 60
90200R-2-10T � 20 2 31 Fig.7 6.6
130 101.6 18 26 - - 32
90250R-1-12T ß

SLOT MILLS
12 1 16.5 Fig.6 12.6
12 250 1.875" - 0.551" 1.000"
90250R-2-12T � 24 2 31 Fig.7 12.5 H
90315R-1-14T ß 14 1 16.5 Fig.8 16.1
14 315 220 - 17 27 22 32 25
90315R-2-14T � 28 2 - 16.0
MSRS 90080R-1-4T-M ß 4 1 16.5 Fig.1 1.3

RADIUS / BALL-NOSE OTHER APPLICATIONS


60
90080R-2-4T-M ß 8 4 2 80 70 27 20 13 24 7 12.4 31 Fig.2 1.1
90080R-4-4T-M ß 16 4 85 60 Fig.3 1.4 J
90100R-1-6T-M ß 6 1 16.5 Fig.1 2.2
70 - - - - -
90100R-2-6T-M ß 12 6 2 100 32 45 30 8 14.4 31 Fig.2 2.0
90100R-4-6T-M � 24 4 85 - 90 60 Fig.3 3.1
Metric Bore Dia.

90125R-1-8T-M ß 8 1 16.5 Fig.4 2.6


90125R-2-8T-M � 16
8
2
125
31 Fig.5 2.4 K
40 55 33 9 16.4
90160R-1-8T-M ß 8 1 16.5 Fig.6 4.2
8 160 110 66.7 14 20 - - 28
90160R-2-8T-M � 16 2 31 Fig.7 4.0
90200R-1-10T-M ß 10 1 16.5 Fig.6 6.7

TOOL HOLDING
10 200 60
90200R-2-10T-M � 20 2 31 Fig.7 6.6
90250R-1-12T-M ß 12 1
140 101.6
16.5
18 26 - - 32
Fig.6 12.6 O
12 250 60 - 40 14 25.7
90250R-2-12T-M � 24 2 31 Fig.7 12.5
90315R-1-14T-M ß 14 1 16.5 Fig.8 16.1
14 315 220 - 17 27 22 32 25
90315R-2-14T-M � 28 2 31 - 16.0
SPARE PARTS

� Applicable Inserts P
Applicable Inserts � B24
TECHNICAL

Part Number
R

3-Notch 4-Notch 3-Notch / Low Cutting Force 4-Notch / Low Cutting Force Without Notch

MSRS90... SPMT 180616EN-NB3 SPMT 180616EN-NB4 SPMT 180616EN-NB3P SPMT 180616EN-NB4P SPMT 180616EN-V
INDEX

T
Spare Parts � E56
Recommended Cutting Conditions � E56

Þ : U.S. Stock Standard (Customer Service) 800.823.7284 - Option 1


� : Made to Order / Quoted Item (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com E55
MSRS90

� Caution when Installing Notched Inserts When installing the inserts, match the number on the top of insert to the number of the cutter body.
It is important to install the appropriate notched insert into the correct position. Failure to
do so may result in damage to the toolholder body. The appropriate insert is marked on
the pocket of the cutter body. Same Number
Same Number
No. of Inserts
No. of No. of No. of
Description Notched
Inserts Flutes Stages
NB3(P) NB4(P)
MSRS 90100R-1-6T 6 1 3 3
90100R-2-6T 12 6 2 6 6
90100R-4-6T 24 4 12 12

� Spare Parts (Inch and Metric Toolholders)


Spare Parts
Anti-Seize
Clamp Screw Wrench Cartridge Clamp Screw Wrench Arbor Bolt
Compound
MAP-1806M MAP-1806S
Part Number
MP
-1

(Bottom Edge Only)

MSRS 903000R-1-4T
903000R-2-4T HH1/2-1.25
90º LEAD

Cartridge

E 903000R-4-4T
Without

- - - -
MSRS 904000R-1-6T SB-60120TR TT-25L
904000R-2-6T MP-1
Recommended Torque for
MSRS 905000R-1-8T Insert Clamp 7.5 N·m
-
MSRS 906000R-1-8T MAP-1806M - SB-40140TR DT-15
Cartridge
With

908000R-1-10T
Recommended Torque for Cartridge Clamp 3.5 N·m
9010000R-1-12T
MSRS 90080R-ß-4T HH16X45
Cartridge
Without

90100R-ß-6T - - - - HH20X55
90125R-ß-8T
MSRS 90160R-ß-8T MAP-1806M*1 MAP-1806S*2 SB-40140TR DT-15
Cartridge

-
With

Recommended Torque for Cartridge Clamp 3.5 N·m


SB-60120TR TT-25L
90315R-ß-14T
MP-1
MSRS 90080R-ß-4T-M Recommended Torque for HH12X35
Cartridge
Without

Insert Clamp 7.5 N·m


90100R-ß-6T-M - - - -
90125R-ß-8T-M
MSRS 90160R-ß-8T-M MAP-1806M*1 MAP-1806S*2 SB-40140TR DT-15 -
Cartridge
With

Recommended Torque for Cartridge Clamp 3.5 N·m


90315R-ß-14T-M
*1: MAP-1806M is only for applicable MSRS90...R-1... cutters
*2: MAP-1806S is only for the bottom edge (1st stage) of MSRS90...R-2... Use it only for the bottom edge (1st stage).
How to Attach the Cartridge : You need to tighten 2 clamp screws to fix the cartridge. Tighten the slant screw first and then tighten the other screw.

Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.

� Recommended Cutting Conditions


Feed Rate fz (ipt) Recommended Insert Grade (Vc sfm)
Workpiece
General Purpose Low Cutting Force MEGACOAT
Material
NB3+NB4 NB3P+NB4P PR1230 PR1210
� �
Soft Steel 0.004~0.008~0.010 0.004~0.008~0.010
400~500~725 400~500~725
� �
Carbon Steel 0.004~0.008~0.010 0.004~0.008~0.010
325~500~650 325~500~650
� �
Alloy Steel 0.004~0.006~0.008 0.004~0.006~0.008
325~500~650 325~500~650
� �
Die Steel 0.004~0.006~0.008 0.004~0.005~0.006
325~500~600 325~500~600
� �
Gray Cast Iron 0.004~0.008~0.012 0.004~0.008~0.010
325~600~825 325~600~825
� �
Nodular Cast Iron 0.004~0.008~0.010 0.004~0.007~0.008
325~600~725 325~600~725

Stainless Steel Not Recommended

Non-Ferrous Metals Not Recommended

� :1st Recommendation � : 2nd Recommendation

800.823.7284
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MSRS90

� Recommended Cutting Conditions (Shouldering)


MSRS90100R-1-6T

GRADES
Cutting Conditions
Workpiece Overhang Length
D.O.C. × ae (in)
Chip Removal Rate
Overhang Length A (in) A
Material A (in) Cutting Speed (Vc) Feed Rate (fz) (in3/min)
< 4.72 Vc = 590sfm fz = 0.008ipt 0.59 × 3.15 50.41
Cast Iron 4.72~7.87 Vc = 590sfm fz = 0.008ipt 0.59 × 1.57 25.20

LINEUP / INSERTS
� 7.9 Vc = 425sfm fz = 0.004ipt 0.59 × 1.57 16.05
< 4.72 Vc = 490sfm fz = 0.008ipt 0.59 × 3.15 42.05
B
Carbon Steel 4.72~7.87 Vc = 490sfm fz = 0.008ipt 0.59 × 1.57 20.99
� 7.91 Vc = 325sfm fz = 0.004ipt 0.59 × 1.57 13.97

45º / 70º LEAD


MSRS90100R-2-6T
Workpiece Overhang Length Cutting Conditions Chip Removal Rate
C
D.O.C. × ae (in)
Material A (in) Cutting Speed (Vc) Feed Rate (fz) (in3/min)
Less than 4.72in Vc = 590sfm fz = 0.008ipt 1.18×1.97 62.97
Cast Iron 4.72~7.87in Vc = 590sfm fz = 0.008ipt 1.18×1.18 37.77

75º LEAD
7.91in and over Vc = 425sfm fz = 0.004ipt 1.18×0.98 20.08 D
Less than 4.72in Vc = 490sfm fz = 0.008ipt 1.18×1.97 52.54
Carbon Steel 4.72~7.87in Vc = 490sfm fz = 0.008ipt 1.18×1.18 31.55
7.91in and over Vc = 325sfm fz = 0.004ipt 1.18×0.98 17.51

90º LEAD
MSRS90100R-4-6T E
Workpiece Overhang Length Cutting Conditions Chip Removal Rate
D.O.C. × ae (in)
Material A (in) Cutting Speed (Vc) Feed Rate (fz) (in3/min)
Less than 5.51in Vc = 590sfm fz = 0.008ipt 2.36×0.79 50.41

HIGH FEED
Cast Iron 5.51in~7.87in Vc = 590sfm fz = 0.008ipt 2.36×0.39 25.20
F
7.91in and over Vc = 425sfm fz = 0.004ipt 2.36×0.39 16.05
Less than 5.51in Vc = 490sfm fz = 0.008ipt 2.36×0.79 42.05
Carbon Steel 5.51in~7.87in Vc = 490sfm fz = 0.008ipt 2.36×0.39 20.99

MULTI-FUNCTION
7.91in and over Vc = 325sfm fz = 0.004ipt 2.36×0.39 13.97
G
� Case Studies
Ductile Iron, 60-40-8 Chrome-Moly Steel

SLOT MILLS
• Industrial Parts • Construction Machine Part H
• Vc = 490 sfm • Vc = 660 sfm

19.685”
• D.O.C. × ae = 0.236" × 2.559" • D.O.C. × ae = 0.394" × 1.968"

RADIUS / BALL-NOSE OTHER APPLICATIONS


• fz = 0.006 ipt (Vf = 16.93 ipm) Machined • fz = 0.004 ipt (Vf = 15.748 ipm)
• MSRS90100R-1-6T (6 Flutes) Portion • MSRS90125R-1-8T (8 Flutes)
• SPMT180616EN-NB3/NB4 (PR1210) • SPMT180616EN-NB3/NB4 (PR1230)
J

MSRS90 Chip Removal = 15.7 in /min 3 MSRS90 Chip Removal = 12.2 in /min 3
(PR1210) (PR1230)
Competitor A 6.5 in /min
3 Competitor B 9.3 in /min
3 K
MSRS90 doubled the cutting efficiency compared to competitor A. Competitor A required 2 passes MSRS90 improved the cutting efficiency to 1.3 times that of competitor B. Competitor C machined with
(D.O.C.×ae=0.118×2.56"). MSRS90 completed the cut in only 1 pass. Cutting time was reduced. D.O.C.×ae=0.20x1.97". Tool cost is reduced to 1/3 although competitor C is expensive using 2-corner
inserts. MSRS90 reduced machining cost as well as improved cutting efficiency.

TOOL HOLDING
(User Evaluation) (User Evaluation)

O
Tool Steel Structural Steel
78.7
4”
• Shipbuilding Parts • Power Generation Parts
SPARE PARTS

Cutting Surface
• Vc = 490 sfm 1.97 • Vc = 530 sfm

P
• D.O.C. × ae = 0.394" × 0.394"~1.968" • D.O.C. × ae = 0.394" × 0~0.787"
29.13”
• fz = 0.004 ipt (Vf = 9.449 ipm) • fz = 0.006 ipt (Vf = 19.69 ipm)
5.91”
7.87”

• MSRS90160R-1-8T (8 Flutes) • MSRS90125R-1-8T (8 Flutes)


Ø31.50”
• SPMT180616EN-NB3/NB4 (PR1230) • SPMT180616EN-NB3/NB4 (PR1230)
TECHNICAL

R
MSRS90 Chip Removal = 7.32 in /min 3 MSRS90 12 faces/edge
(PR1230) (PR1230)
Competitor C 3.66 in /min
3 Competitor D 8 faces/edge
INDEX

MSRS90 doubled the cutting efficiency compared to competitor C (D.O.C.×ae=0.197×0.394~1.968"). MSRS90 improved tool life to 1.5 times that of competitor D. Competitor D required 2 passes T
MSRS90 doubled the axial D.O.C. due to lower cutting forces. MSRS90 can increase D.O.C. as the cutting (D.O.C.×ae=0.472×0~0.394") with a low feed rate (Vf=15.748ipm). Competitor D was very noisy due
speed (Vc=325 increases to 490). This resulted in total cutting efficiency improvement. to large cutting forces. MSRS90 reduces the cutting force and noise level.
(User Evaluation) (User Evaluation)

800.823.7284
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MSR

MSR Heavy Milling Cutter


High Efficiency Heavy Milling
PR1230 Low Cutting
(for Steel) Force Design

PR1210
(for Cast Iron)
90º LEAD

Notched inserts reduce cutting forces, and enable high feed rates by reducing chatter
Improved chip evacuation and low cutting forces due to the special chipbreaker designs
Enables heavy milling and deep cutting, and also drastically improves cutting efficiency (Reduced Cycle Time)

Notched Insert Cutting Force Comparison


Size Comparison (Full-Scale)
MSR Competitor A
5000
124% 5028N

4000
Cutting Force (N)

4066N

3000
Notch Notch
Combined Force

Combined Force
2000

1000

The exclusive notched chipbreakers provide low cutting


resistance and good chip evacuation.
11 Type 17 Type APMT25 Type
mm mm mm
(User Evaluation)

800.823.7284
E58 Visit us online at KyoceraPrecisionTools.com
MSR

� MSR Heavy Milling (Inch) Shouldering Slotting Facing

GRADES
”%
”%
”E
A
”E C
C

LINEUP / INSERTS
B

&
&
B

)
4

4
”E m
”% ”E m

45º / 70º LEAD


'JH ”%

'JH C

� Toolholder Dimensions (Inch)

Drawing
Dimensions (in) Rake Angle
Stages

Weight
Inserts

75º LEAD
No. of

No. of

No. of
Flutes
Stock

(kg)
Part Number
ØD Ød Ød1 Ød2 H E a b S A.R. R.R.

MSR 3000R-1 Þ 4 4 1 1.970 0.925 Fig.1 1.1


3.00 1.00 0.790 1.020 0.240 0.375
3000R-2 Þ 8 4 2 2.760 1.770 Fig.2 1.6

90º LEAD
- +9° -5° E
4000R-1-1.5ID Þ 6 6 1 1.970 0.925 Fig.1 1.6
4.00 1.50 1.610 1.260 0.310 0.500
4000R-2-1.5ID Þ 12 6 2 2.760 1.770 Fig.2 2.2

HIGH FEED
� Spare Parts F
Spare Parts
Anti-Seize
Clamp Screw Wrench Shim Clamp Screw Wrench Compound

MULTI-FUNCTION
Part Number
MP
-1
G

SB-60120TR TT-25L MAP-2506 SB-40140TR DT-15

SLOT MILLS
MSR 3000R...
MP-1
MSR 4000R... For Insert Clamp For Shim Clamp H

RADIUS / BALL-NOSE OTHER APPLICATIONS


Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.
� Applicable Inserts J
Applicable Inserts � B18

Part Number K

3-Notch 4-Notch 3-Notch / Low Cutting Force 4-Notch / Low Cutting Force

TOOL HOLDING
MSR 3000R...
MSR 4000R...
APMT 2506ßßER-NB3 APMT 2506ßßER-NB4 APMT 250616ER-NB3P APMT 250616ER-NB4P O
Custom-Ordered
APMT 250616EL-NB3 APMT 250616EL-NB4 - -
Left-hand Cutter
Recommended Cutting Conditions � E62
SPARE PARTS

P
TECHNICAL

R
INDEX

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com E59
MSR

� MSR Heavy Milling (Metric) Shouldering


Slotting
(1-2 Stage Only)
Facing

Rake Angle
”% ”%
”%
”E
”%
”E
”E ”E
C
Ø63~Ø80
C
C
C
A.R. R.R.

B
&
B
+9° -8°

&
&
&

)
)
Ø100~

)
4
4

4
4
”E ”E
A.R. R.R.
m m
”E
”%
”% ”E
m ”E m +9° -5°
”E ”%
”% 'JH 'JH ”%
”%
”E ”E
C C
'JH 'JH
B

B
&

&

”%
”E
”% C ”E ”%
”E ”%
C ”E C \E \E

B
)

(
&
4

(
&
(
&

)
)

)
4
”E ”E

4
”E ”E ”E ”E ”$
m m ”$ ”$
”E ”% m m ”$
”% ”% m
”% ”%

'JH 'JH 'JH 'JH 'JH

� Toolholder Dimensions (Inch Bore Dia. Ød )


90º LEAD

Drawing
Dimensions (mm)
Stages

Weight
Inserts

E
No. of

No. of

No. of
Flutes
Stock

(kg)
Part Number
ØD ØD1 Ød Ød1 Ød2 H E a b S Ød3 Ød4 Ød5 Ød6 ØC ØC1 G
MSR 063R-1 ß 4 1 65 23.5 Fig.1 0.8
4 63 50 1.000" 20 14 1.024" 0.236" 0.375" - - - - - - -
063R-2 ß 8 2 85 45 Fig.3 1.0
080R-1 ß 4 1 50 23.5 Fig.1 1.1
55 1.000" 20 14 1.024" 0.236" 0.375"
080R-2 ß 2 1.6
8 70 45 Fig.3
080R-2-31.75 ß 4 80 70 1.250" 27 18 1.260" 0.315" 0.500" - - - - - - - 1.7
080R-4 Þ 4 55 1.000" 20 14 1.024" 0.236" 0.375" 2.6
16 115 90 Fig.5
080R-4-31.75 ß 70 1.250" 27 18 1.260" 0.315" 0.500" 2.7
100R-1 ß 6 1 50 23.5 Fig.2 1.6
100R-2 ß 12 6 2 100 70 1.250" 42 - 70 1.260" 0.315" 0.500" 45 - - - - - - - Fig.4 2.2
100R-4 ß 24 4 115 90 Fig.6 3.6
125R-1 Þ 6 1 60 23.5 Fig.2 3.5
125R-2 ß 12 6 2 125 85 1.500" 54 - 70 1.496" 0.394" 0.625" 45 - - - - - - - Fig.4 3.8
125R-4 ß 24 4 115 90 Fig.6 6.1
160R-1 ß 8 1 60 23.5 Fig.2 5.8
160R-2 ß 16 8 2 160 100 2.000" 68 - 70 1.496" 0.433" 0.750" 45 - - - - - - - Fig.4 6.4
160R-4 ß 32 4 115 90 Fig.6 10.7
200R-1 ß 10 1 60 23.5 Fig.7 7.5
10 200 130 1.875" - - 1.496" 0.551" 1.000" 18 26 - - 101.6 - 32
200R-2 ß 20 2 80 45 Fig.8 10.4
250R-1 ß 12 1 60 23.5 Fig.7 10.9
12 250 130 1.875" - - 1.496" 0.551" 1.000" 18 26 - - 101.6 - 32
250R-2 ß 24 2 80 45 Fig.8 14.7
315R-1 � 14 14 1 315 220 1.875" - - 60 1.378" 0.551" 1.000" 23.5 17 27 22 32 101.6 177.8 25 Fig.9 16.0
· Shim is not available for MSR063R (ØD=63). Spare Parts � E61
· Mounting bolt (HH12x40) is included for MSR063R and MSR080R. Mounting bolt (HH16x45) is included for MSR080R-O-31.75.
· It is not recommended using only top edge part (D.O.C.=30mm) for 4 stages type. If D.O.C. is small, use 1 stage or 2 stage type. Applicable Inserts � E61
· Deep slotting is not recommended with these cutters.
� Toolholder Dimensions (Metric Bore Dia. Ød ) Drawing

Dimensions (mm)
Stages

Weight
Inserts
No. of

No. of

No. of
Flutes
Stock

Part Number (kg)


ØD ØD1 Ød Ød1 Ød2 H E a b S Ød3 Ød4 Ød5 Ød6 ØC ØC1 G
MSR 063R-1M ß 4 1 65 23.5 Fig.1 0.7
4 63 50 27 20 14 22 7.2 12.4 - - - - - - -
063R-2M ß 8 2 85 45 Fig.3 0.9
080R-1M ß 4 1 50 23.5 Fig.1 1.0
080R-2M ß 8 4 2 80 55 27 20 14 70 22 7.2 12.4 45 - - - - - - - Fig.3 1.5
080R-4M ß 16 4 115 90 Fig.5 2.5
100R-1M ß 6 1 50 23.5 Fig.2 1.5
100R-2M ß 12 6 2 100 70 32 42 - 70 28 8 14.4 45 - - - - - - - Fig.4 2.0
100R-4M ß 24 4 115 90 Fig.6 3.2
125R-1M ß 6 1 60 23.5 Fig.2 3.4
125R-2M ß 12 6 2 125 85 40 58 - 70 30 9 16.4 45 - - - - - - - Fig.4 3.7
125R-4M ß 24 4 115 90 Fig.6 6.0
160R-1M ß 8 1 60 23.5 Fig.2 6.1
8 160 100 40 68 - 30 10 16.4 - - - - - - -
160R-2M ß 16 2 70 45 Fig.4 6.8
200R-1M ß 10 1 60 23.5 Fig.7 7.0
10 200 130 60 - - 38 15 25.4 18 26 - - 101.6 - 32
200R-2M ß 20 2 80 45 Fig.8 9.9
250R-1M ß 12 1 60 23.5 Fig.7 10.3
12 250 130 60 - - 38 15 25.4 18 26 - - 101.6 - 32
250R-2M ß 24 2 80 45 Fig.8 14.2
315R-1M � 14 14 1 315 230 60 - - 60 35 15 25.4 23.5 17 27 22 32 101.6 177.8 25 Fig.9 15.5
· Shim is not available for MSR063R (ØD=63). Spare Parts � E61
· Arbor bolt (HH12x35) is included for MSR063R / MSR080R.
· It is not recommended using only top edge part (D.O.C.=30mm) for 4 stages type. If D.O.C. is small, use 1 stage or 2 stage type. Applicable Inserts � E61
· Deep slotting is not recommended with these cutters.
(Customer Service) 800.823.7284 - Option 1 U.S. Stock Standard : Þ
(Technical Support) 800.823.7284 - Option 2 Made to Order / Quoted Item : �
E60 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MSR

� MSR-BT50

GRADES
A

4
Ø100mm

Ø100mm
4

4
ØD

ØD
4

4
4

4
3

3
3

LINEUP / INSERTS
BT-50 Arbor BT-50 Arbor


S 38mm S 38mm
L 101.8mm L 101.8mm B
Fig.1 Fig.2

� Toolholder Dimensions

45º / 70º LEAD


Dimensions (mm) Rake Angle
Stock

Part Number No. of


Inserts
No. of
Flutes
No. of
Stages Drawing Weight (kg) C
ØD L S A.R. R.R.
MSR 063R-BT50-4 ß 16 4 160 90 Fig.1 5.7
4 63
063R-BT50-5 ß 20 5 180 111 Fig.2 6.2
+9° -8°

75º LEAD
080R-BT50-4 ß 16 4 160 90 Fig.1 6.9
4 80 D
080R-BT50-5 ß 20 5 180 111 Fig.2 7.4
100R-BT50-4 ß 24 4 160 90 Fig.1 9.6
6 100 +9° -5°
100R-BT50-5 ß 30 5 180 111 Fig.2 10.5

� Spare Parts

90º LEAD
Spare Parts
E
Anti-Seize
Clamp Screw Wrench Shim Clamp Screw Wrench Compound
Part Number

HIGH FEED
MP
-1
F
MSR 063R-� - - -
MSR 080R-� SB-60120TR TT-25L MAP-2506 SB-40140TR DT-15
MP-1

MULTI-FUNCTION
For Insert Clamp For Shim Clamp
~

315R-�
MSR 063R-BT50-ß - - -
G
SB-60120TR TT-25L
MSR 080R-BT50-ß MAP-2506 SB-40140TR DT-15 MP-1
100R-BT50-ß For Insert Clamp For Shim Clamp

SLOT MILLS
Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.
H
� Applicable Inserts
Applicable Inserts � B18

RADIUS / BALL-NOSE OTHER APPLICATIONS


Part Number J

3-Notch 4-Notch 3-Notch / Low Cutting Force 4-Notch / Low Cutting Force
MSR...
MSR...M
APMT 2506ßßER-NB3 APMT 2506ßßER-NB4 APMT 250616ER-NB3P APMT 250616ER-NB4P K
Custom-Ordered
APMT 250616EL-NB3 APMT 250616EL-NB4 - -
Left-hand Cutter

TOOL HOLDING
Recommended Cutting Conditions � E62
� Caution when Installing Notched Inserts
See Page � E52 O
(No. of Inserts - Example)
It is important to install the appropriate notched insert into the correct position. No. of Inserts
Failure to do so may result in damage to the toolholder body. The appropriate No. of No. of
Part Number Notched
Inserts Flutes
SPARE PARTS

insert is marked on the pocket of the cutter body. NB3 NB4


MSR 100R-1 6 3 3 P
(3) is for APMT2506��ER-NB3 100R-2 12 6 6 6
(4) is for APMT2506��ER-NB4 100R-4 24 12 12

� Caution when Installing the Insert with Corner-R(r�) 4.0


TECHNICAL

R
When installing the insert with corner-radius 4.0mm, additional modifications for the body will be necessary.
Refer to the table below for the recommended modifications.
Additional Processing * Round- chamfer additional
Insert Corner-R(r�) processing is recommended.
INDEX

Dimension to Body Corner (mm) T


When applying chamfer, do "EEJUJPOBMMZ
4.0 R2.0 *OTFSUXJUI
not cut away too much. #PEZ$PSOFS 1SPDFTTFE -BSHF$PSOFS3 Sì

1SFQSPDFTTJOH 1PTUQSPDFTTJOH

Þ : U.S. Stock Standard (Customer Service) 800.823.7284 - Option 1


� : Made to Order / Quoted Item (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com E61
MSR

� Recommended Cutting Conditions


Feed Rate fz (ipt) Recommended Insert Grade (Vc sfm)
Workpiece
General Purpose Low Cutting Force MEGACOAT PVD Coated Carbide
Material
NB3+NB4 NB3P+NB4P PR1230 PR1210 PR830
� �
Carbon Steel 0.008 0.006 -
330~490~660 300~490~590

Cast Iron 0.008 0.006 - -
330~490~660

Stainless Steel Not Recommended

Non-Ferrous Metals Not Recommended

* For MSR, cutting speed should be carefully adjusted depending on the length of toolholder protruding from the end of machine spindle. � :1st Recommendation � : 2nd Recommendation
· When the protruding length of toolholder is small, set the cutting speed to slightly higher than the recommended cutting conditions.
· When the protruding length of toolholder is large, set the cutting speed to slightly lower than the recommended cutting conditions.

� Recommended Cutting Conditions (Shouldering)


MSR100R-1
Workpiece Overhang Length Cutting Conditions Chip Removal Rate
D.O.C. × ae (in) Overhang Length A (in)
Material A (in) Cutting Speed (Vc) Feed Rate (fz) (in3/min)
< 3.94 Vc = 590sfm fz = 0.008ipt 0.79 × 3.15 67.13
Carbon Steel 3.94~7.87 Vc = 590sfm fz = 0.008ipt 0.79 × 1.57 33.56
90º LEAD

E � 7.91 Vc = 400sfm fz = 0.008ipt 0.79 × 1.18 16.84


< 3.94 Vc = 500sfm fz = 0.008ipt 0.79 × 3.15 56.14
Cast Iron 3.94~7.87 Vc = 500sfm fz = 0.008ipt 0.79 × 1.57 28.07
� 7.91 Vc = 325sfm fz = 0.008ipt 0.79 × 1.18 13.91

MSR100R-2 4

A
Workpiece Overhang Length Cutting Conditions Chip Removal Rate
D.O.C. × ae (in) 4
Material A (in) Cutting Speed (Vc) Feed Rate (fz) (in3/min)
< 5.12 Vc = 590sfm fz = 0.008ipt 1.57 × 1.57 67.13 4 3
Cast Iron 5.12~9.06 Vc = 590sfm fz = 0.008ipt 1.57 × 0.79 33.56
4
� 9.09 Vc = 400sfm fz = 0.008ipt 1.57 × 0.79 22.46 3

< 5.12 Vc = 500sfm fz = 0.008ipt 1.57 × 1.57 56.14


Carbon Steel 5.12~9.06 Vc = 500sfm fz = 0.008ipt 1.57 × 0.79 28.07
� 9.09 Vc = 325sfm fz = 0.008ipt 1.57 × 0.79 18.55

MSR100R-4
Workpiece Overhang Length Cutting Conditions Chip Removal Rate
D.O.C. × ae (in)
Material A (in) Cutting Speed (Vc) Feed Rate (fz) (in3/min)
< 7.09 Vc = 590sfm fz = 0.008ipt 2.95 × 0.79 63.16
Cast Iron 7.09~11.02 Vc = 590sfm fz = 0.008ipt 2.95 × 0.39 31.61
� 11.06 Vc = 400sfm fz = 0.008ipt 2.95 × 0.39 21.05
< 7.09 Vc = 500sfm fz = 0.008ipt 2.95 × 0.79 52.66
Carbon Steel 7.09~11.02 Vc = 500sfm fz = 0.008ipt 2.95 × 0.39 26.30
� 11.06 Vc = 325sfm fz = 0.008ipt 2.95 × 0.39 17.39

800.823.7284
E62 Visit us online at KyoceraPrecisionTools.com
MSR
� Recommended Cutting Conditions (Slotting)
MSR100R-1

GRADES
Cutting Conditions
Workpiece Overhang Length
D.O.C. × ae (in)
Chip Removal Rate A
Material A (in) Cutting Speed (Vc) Feed Rate (fz) (in3/min)
< 3.94 Vc = 590sfm fz = 0.008ipt 0.55 × 3.94 58.95

LINEUP / INSERTS
Cast Iron 3.94~7.87 Vc = 500sfm fz = 0.008ipt 0.28 × 3.94 24.59
� 7.91 Vc = 400sfm fz = 0.008ipt 0.16 × 3.94 11.23 B
< 3.94 Vc = 500sfm fz = 0.008ipt 0.28 × 3.94 24.59
Carbon Steel 3.94~7.87 Vc = 400sfm fz = 0.008ipt 0.16 × 3.94 11.23

45º / 70º LEAD


� 7.91 Vc = 325sfm fz = 0.008ipt 0.12 × 3.94 6.96
C
MSR100R-2
Workpiece Overhang Length Cutting Conditions Chip Removal Rate
D.O.C. × ae (in)
Material A (in) Cutting Speed (Vc) Feed Rate (fz) (in3/min)
< 5.12 Vc = 590sfm fz = 0.008ipt 0.55 × 3.94 58.95

75º LEAD
D
Cast Iron 5.12~9.06 Vc = 500sfm fz = 0.008ipt 0.28 × 3.94 24.59
� 9.09 Vc = 400sfm fz = 0.008ipt 0.16 × 3.94 11.23
< 5.12 Vc = 500sfm fz = 0.008ipt 0.28 × 3.94 24.59

90º LEAD
Carbon Steel 5.12~9.06 Vc = 400sfm fz = 0.008ipt 0.16 × 3.94 11.23 E
� 9.09 Vc = 325sfm fz = 0.008ipt 0.12 × 3.94 6.96

MSR160R-1
Workpiece Overhang Length Cutting Conditions Chip Removal Rate

HIGH FEED
D.O.C. × ae (in)
Material A (in) Cutting Speed (Vc) Feed Rate (fz) (in3/min) F
< 3.94 Vc = 600sfm fz = 0.008ipt 0.39 × 6.30 56.63
Cast Iron 3.94~7.87 Vc = 500sfm fz = 0.008ipt 0.20 × 6.30 28.32

MULTI-FUNCTION
� 7.91 Vc = 400sfm fz = 0.008ipt 0.16 × 6.30 14.83
< 3.94 Vc = 500sfm fz = 0.008ipt 0.20 × 6.30 23.43
G
Carbon Steel 3.94~7.87 Vc = 400sfm fz = 0.008ipt 0.12 × 6.30 14.04
� 7.91 Vc = 325sfm fz = 0.008ipt 0.08 × 6.30 6.22

SLOT MILLS
MSR160R-2 H
Workpiece Overhang Length Cutting Conditions Chip Removal Rate
D.O.C. × ae (in)
Material A (in) Cutting Speed (Vc) Feed Rate (fz) (in3/min)

RADIUS / BALL-NOSE OTHER APPLICATIONS


< 5.12 Vc = 600sfm fz = 0.008ipt 0.39 × 6.30 56.63
Cast Iron 5.12~9.06 Vc = 500sfm fz = 0.008ipt 0.20 × 6.30 23.43 J
� 9.09 Vc = 400sfm fz = 0.008ipt 0.16 × 6.30 14.83
< 5.12 Vc = 500sfm fz = 0.008ipt 0.20 × 6.30 23.43
Carbon Steel 5.12~9.06 Vc = 400sfm fz = 0.008ipt 0.12 × 6.30 11.11
� 9.09 Vc = 325sfm fz = 0.008ipt 0.08 × 6.30 6.22 K
* Slotting is not recommended with 4 stage cutters

TOOL HOLDING
O
SPARE PARTS

P
TECHNICAL

R
INDEX

800.823.7284
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MSR

Q&A

Q-1 What cutting conditions are recommended in most cases for MSR? In case of MSR100R-2
e.g.) Load Meter 120% e.g.) Load Meter 90%

A-1 Vc= 500sfm, fz = 0.008ipt, larger cutting depth and smaller cutting width 1st Pass D.O.C. × ae:
0.59×2.95"
3rd Pass 2nd Pass 1st Pass

2nd Pass
D.O.C × ae:

Q-2 What is the required equipment for MSR? 3rd Pass


1.77×0.98"

A-2 Maximum spindle revolution should be lower than 4000RPM. BT50 or larger.
* The reason it is not recommended for high RPM spindle machines is due to their lower torque value.
* Although MSR works with BT40 shank, maximum available fz is about 0.004ipt.

Q-3 What are the points to remember when using a lower horsepower machine?

A-3 Do not use large size cutters. Ø2.5" or Ø3.0" are recommended
Increase cutting speed and decrease feed rate.
Set up conditions to get the largest available torque by checking torque curve of the machine.
In conditions of Vc = 500sfm, insufficient torque was amiable due to being in high gear.
In this case, use Vc which can exert enough torque, such as Vc = 400sfm.
90º LEAD

E * Machine torque curve is a priority.

Q-4 How do I deal with an unstable workpiece?

Decrease feed rate during the


A-4 initial cut.
* Vibration and workpiece movement are
most likely to occur upon the cutters
• Effective combinations for maintaining
cycle time while reducing the feedrate.
initial entry entry into the cut. Vc=500sfm, fz=0.008ipt

Vc=650sfm, fz=0.006ipt

Q-5 What tool life can I expect?

Example:
A-5 Chip Weight: 1543lbs/Corner (Result by PR660)
Cutting Time: 90min. (Calculated Value)
Cutting Distance: 213.25ft (Calculated Value)
Metal Removal Rate? � About 17.20lbs Chips Removed per Minute
Tool Life Time = 1543lbs (Chip Weight) ÷ 17.20lbs (Chip Evacuation Amount per 1min) = 90min
Cutting Distance = 90min (Time by the End of Tool Life) x 28.228ipm (Table Feed Ratio per 1min) = 213.25ft
* Cutting Vc = 490sfm, D.O.C. x ae: 0.787" x 2.756", Vf = 28.228ipm.
* Tool: MSR100R-2 (6 Flutes)

Q-6 How do I reduce chattering?

If chattering occurs, then the following conditions are recommended.


A-6 �Reduce cutting speed and increase feed rate. In case of Steel In case of Cast Iron
· Vc=250sfm · Vc=250sfm
· fz=0.010ipt · fz=0.014ipt

800.823.7284
E64 Visit us online at KyoceraPrecisionTools.com
DMC

�  DMC End Mill Shouldering Slotting Facing

GRADES
A

Ødh7
Fig.1
ØD +0
-0.2mm
4° S
�2

LINEUP / INSERTS
�1
L
B

Ødh7
Fig.2

45º / 70º LEAD


4° S C
�1
L

� Toolholder Dimensions

75º LEAD
Rake Angle Spare Parts D
Dimensions (mm) (°) Clamp Screw Wrench

Drawing
Inserts
No. of
Stock

Part Number
ØD Ød L �1 �2 S A.R. R.R.

90º LEAD
E
DMC 810-S16 ß 10 -11°
27 16 +3°
811-S16 ß 11
90 -10°
812-S16 ß 12 31

HIGH FEED
1 20 +5°
813-S16 ß 13 16 28.5 -9° F
814-S16 ß 14
33.5 -8°
815-S16 ß 15 8.5 Fig.1 SB-2545TR FT-8
100 25 +6°
816-S16 ß 16 -4°

MULTI-FUNCTION
2 31
818-S20 ß 18 -3°
820-S20 ß 20
20
-6° G
36 30
822-S25 ß 3 22 120 +8°
25 -5°
825-S25 ß 25 46 40
DMC 810 ß 10 10 70 20 -6°

SLOT MILLS
1 - 8.5 +3° Fig.2 SB-2545TR FT-8
812 ß 12 12 80 25 -5°
H
DMC 014 ß 14 +3° -4°
1 16 90 25
016 ß 16 - 11.0 +4° -2° Fig.2 SB-3060TR FT-10
020 ß 2 20 20 110 30 +5° 0°

RADIUS / BALL-NOSE OTHER APPLICATIONS


� Applicable Inserts
J
Applicable Inserts � B20

Part Number

NDCT 831TR
DMC8ßß(-Sßß) NDMM 831ER-SP
NDCT 831FR

TOOL HOLDING
NDCT 032TR NDMM 031ER-SP
DMC0ßß NDCT 032FR NDMM 032ER-SP O
� DMC Recommended Cutting Conditions
Recommended Insert Grade (Vc sfm)
Workpiece Feed Rate Max. D.O.C. (in)
SPARE PARTS

Cermet Carbide
Material fz (ipt)
TN100M KW10 Cutting Dia. (ØD) Slotting (D.O.C.) Shouldering (D.O.C. x ae) P
� ~Ø12mm 0.079 0.236 x 0.079
Carbon Steel ~0.008 -
390~660 Ø14mm~ 0.118 0.354 x 0.118
� ~Ø12mm 0.079 0.236 x 0.079
Alloy Steel ~0.008 -
330~590 Ø14mm~ 0.118 0.354 x 0.118
TECHNICAL

Mold Steel ~0.006



330~590
-
~Ø12mm 0.079 0.236 x 0.079
R
Ø14mm~ 0.118 0.354 x 0.118
� ~Ø12mm 0.059 0.157 x 0.079
Stainless Steel ~0.006 -
390~660 Ø14mm~ 0.079 0.236 x 0.079
� ~Ø12mm 0.079 0.236 x 0.079
Cast Iron ~0.008 -
260~490 Ø14mm~ 0.118 0.354 x 0.118
INDEX

� ~Ø12mm 0.079 0.236 x 0.079 T


Non-ferrous Metals ~0.008 -
330~980 Ø14mm~ 0.118 0.354 x 0.118
Use DMC8ßß with Max. D.O.C. = 0.236" for shouldering. � :1st Recommendation � : 2nd Recommendation

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
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DMC

� DMC-SX End Mill Shouldering Slotting Facing

ØD +0
-0.2mm 4°

Ødh7
Fig.1

S

L

ØD +0
-0.2mm

Ødh7
Fig.2

S

L

� Toolholder Dimensions
Rake Angle Spare Parts
Dimensions (mm) (°) Clamp Set Clamp Screw Wrench

Drawing
Inserts
No. of
Stock

Part Number
90º LEAD

E ØD Ød L � S A.R. R.R.

DMC 316SXT ß 16 16 90 Fig.1 - SB-4060TR


1 30 -3°
320SX ß 20 20 110
325SX ß 25 25 120 14.0 +3° -2° FT-15
Fig.2 CPS-2TR SB-4065TR
332SX ß 2 32 32 130 40

340SX ß 40 32 150
DMC 320SX-200 ß 1 20 20 200 50 -3°
325SX-220 ß 25 25 220 60 14.0 +3° -2° Fig.1 - SB-4065TR FT-15
2
332SX-250 ß 32 32 250 80 0°

� Applicable Inserts
When installing inserts with corner-R(r�) over 2.0mm, grind off the corner part of the tool's
Applicable Inserts � B20 insert pocket to avoid contact with the workpiece.
Additional modifications for the body will be necessary. Ref. to the table below for the
recommended modifications.
(Additional grind off is not necessary when corner-R(r�) is 0.8mm or less.)
Part Number
Insert Corner-R(r�) Additional Processing Dimension to Body Corner (mm)
2.0 R1.0
3.0 R1.6
DMC 316SXT 4.0 R2.0
320SX NDCW 3205TR * Round- chamfer additional processing is recommended.
NDCW 321TR When applying chamfer, do not cut away too much.
325SX NDCW 322TR
332SX NDCT 322TR
NDCW 325TR NDMM 321ER-SP
NDCT 322FR
340SX NDCW 3275TR NDMM 322ER-SP
(NDCT 322TRX)
DMC 320SX-200 NDCW 3210TR
(NDCW 322TRX) Additionally
325SX-220 Processed Insert with
(NDCW 322FRX) Body Corner Large Corner-R(r�)
332SX-250
Pre-processing Post-processing
Inserts in parenthese ( ) are applicable, however toolholder will be further out from insert bottom.
(See lower section of � E67

� DMC-SX Recommended Cutting Conditions


Recommended Insert Grade (Vc sfm)
Workpiece Feed Rate Max. D.O.C. (in)
Cermet Carbide
Material fz (ipt)
TN100M KW10 Cutting Dia. (ØD) Slotting (D.O.C.) Shouldering (D.O.C. x ae)
� ~Ø12mm 0.079 0.236 x 0.079
Carbon Steel ~0.008 -
390~660 Ø14mm~ 0.118 0.354 x 0.118
� ~Ø12mm 0.079 0.236 x 0.079
Alloy Steel ~0.008 -
330~590 Ø14mm~ 0.118 0.354 x 0.118
� ~Ø12mm 0.079 0.236 x 0.079
Mold Steel ~0.006 -
330~590 Ø14mm~ 0.118 0.354 x 0.118
� ~Ø12mm 0.059 0.157 x 0.079
Stainless Steel ~0.006 -
390~660 Ø14mm~ 0.079 0.236 x 0.079
� ~Ø12mm 0.079 0.236 x 0.079
Cast Iron ~0.008 -
260~490 Ø14mm~ 0.118 0.354 x 0.118
� ~Ø12mm 0.079 0.236 x 0.079
Non-ferrous Metals ~0.008 -
330~980 Ø14mm~ 0.118 0.354 x 0.118
Use DMC8ßß with Max. D.O.C. = 0.236" for shouldering. � :1st Recommendation � : 2nd Recommendation

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
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DMC

� DMC-H End Mill (High Rake) Shouldering Slotting Facing

GRADES
ØD +0
A
-0.2mm

Ødh7

LINEUP / INSERTS
S
4° � B
L

� Toolholder Dimensions

45º / 70º LEAD


Spare Parts
Dimensions (mm) Rake Angle C
(°) Clamp Screw Wrench
Inserts
No. of
Stock

Part Number
ØD Ød L � S A.R. R.R.

75º LEAD
D
DMC 316H ß 16 16 90 +5° -3.5°
1 30 SB-4060TR
320H ß 20 20 110 +6°
-2°
325H ß 25 25 120 14.0 FT-15
332H ß 2 32 130 40 +8° SB-4065TR

90º LEAD
340H ß 40
32
150

E
� Applicable Inserts
Applicable Inserts � B20 Applicable PCD Inserts � B26

HIGH FEED
F
Part Number

MULTI-FUNCTION
DMC 316H
320H
G
NDCW 3205FRX-NE
NDMM 321ER-SP NDCW 322TRX
325H NDCT 322TRX NDCW 3205FRX
NDMM 322ER-SP NDCW 322FRX
332H (PCD)
340H

SLOT MILLS
� DMC-H Recommended Cutting Conditions H
Recommended Insert Grade (Vc sfm)
Workpiece Feed Rate Max. D.O.C. (in)
Cermet Carbide PCD
Material fz (ipt)

RADIUS / BALL-NOSE OTHER APPLICATIONS


TN100M KW10 KPD230 (KPD001) KPD010 Cutting Dia. (ØD) Slotting (D.O.C.) Shouldering (D.O.C. x ae)
� ~Ø20mm 0.157 0.315 x 0.157
Carbon Steel ~0.008
390~660
- - -
Ø25mm~ 0.315 0.551 x 0.236 J
� ~Ø20mm 0.157 0.315 x 0.157
Alloy Steel ~0.008 - - -
330~590 Ø25mm~ 0.315 0.512 x 0.236
� ~Ø20mm 0.118 0.197 x 0.079
Mold Steel ~0.006 - - -
330~590 Ø25mm~ 0.236 0.394 x 0.118

Stainless Steel ~0.006



- - -
~Ø20mm 0.118 0.236 x 0.079 K
390~660 Ø25mm~ 0.236 0.512 x 0.118
� ~Ø20mm 0.157 0.315 x 0.157
Cast Iron ~0.008 - - -
260~490 Ø25mm~ 0.236 0.551 x 0.236

TOOL HOLDING
� � � ~Ø20mm 0.157 0.315 x 0.157
Non-ferrous Metals ~0.008 -
330~980 980~1640 980~1640 Ø25mm~ 0.236 0.551 x 0.236
� :1st Recommendation � : 2nd Recommendation
O
• Above inserts are also applicable to DMCßßßSX type, but the conventional NDCW1503ßßTR type insert is not applicable for this end mill.
Insert Insert
Part Number Part Number
NDC...TRX NDCW...TR NDC...TRX NDCW...TR
SPARE PARTS

NDCW...(T/F)RX NDCT...(T/F)R NDCW...(T/F)RX NDCT...(T/F)R


Toolholder 15˚ 15˚
Toolholder 15˚ 15˚ P
30˚ 30˚
Part Number Part Number

DMC-H No Interference of Relieve Surface Less Relief DMC-SX No Interference of Relieve Surface No Interference of Relieve Surface
(D.O.C. Must be Under 0.197") Toolholder
nce

Toolholder Relief Surface Side


e
renc
nce

TECHNICAL
rfere
f
elie
rfere

terfe

R
sR

te
Inte

No In

No In
Les
No

Cutt
ing
A.R Dia
. . A.R.
INDEX

Insert Insert
T
A A Direction A Direction B B Direction B Direction

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
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MEAL FOR ALUMINUM MACHINING

� MEAL (Aluminum Machining with Coolant Hole) Shouldering Slotting Facing

ØD +0
-0.2mm

Ødh7
Fig.1
15
S
45mm

L
ØD+0
-0.2mm

Ødh7
Fig.2

15
S

L

� Toolholder Dimensions
90º LEAD

E Dimensions (mm) Rake Angle Spare Parts


(°) Clamp Screw Wrench

Drawing
Inserts
No. of
Stock

Part Number
ØD Ød L � S A.R. R.R.

MEAL 25-S25 ß 1 25 25 140 60 -7° Fig.1


20 +12° SB-5085TR DT-20
50-S32 ß 2 50 32 150 45 -3.5° Fig.2

� Applicable Inserts
Applicable Inserts � B24

Part Number

MEAL 25-S25
TEMT 250624-AQ
50-S32 Recommended Cutting Conditions � E69

� Recommended Cutting Conditions


Recommended Insert Grade (Vc sfm)
Workpiece Feed Rate
Carbide
Material fz (ipt)
KW10

Non-ferrous Metals 0.004~0.012
980~1640

Recommended Max. D.O.C. = 0.591" � :1st Recommendation

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
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MTPS / MTES

� MTPS / MTES End Mill Shouldering Slotting Facing

GRADES
ØD +0
-0.2mm A

Ødh7

LINEUP / INSERTS
B
S

L

45º / 70º LEAD


C
� Toolholder Dimensions
Rake Angle Spare Parts
Dimensions (mm) (°) Clamp Screw Wrench

75º LEAD
Inserts
No. of
Stock

Part Number D
ØD Ød L � S A.R. R.R.
2S 5E
MTPS 216 � 1 16 16 80 25 +3° -5°

90º LEAD
9.0 CPS-2S FT-15
220 � 2 20 20 90 30 +5° -4° E
MTES 325 � 2 25 25 110 35 +11°
-2°
330 � 2 30 32 125 45 13.5 CPS-5E FT-15
+15°
335 � 3 35 32 125 45 0°

HIGH FEED
� Applicable Inserts F
Applicable Inserts
� B12 � B26 (PCD) � B12 � B12 � B26 (PCD)

MULTI-FUNCTION
Part Number G

SLOT MILLS
TPG 2205 H
TPG 221 TPG 2205
MTPS 216 TPG 222 TPG 221 - - -
220
TPM 221 TPG 222

RADIUS / BALL-NOSE OTHER APPLICATIONS


TPM 222
MTES 325
TEKN 32PTTR TEEN 1603PTFR-NE J
330 - - TEMR 32PTER-H
TEKN 32PTFR TEEN 1603PTFR
335

� Recommended Cutting Conditions


Recommended Insert Grade (Vc sfm) K
Max. D.O.C. (in)
Feed Cermet MEGACOAT Carbide PCD
Workpiece
Rate
Material
TN100M

(KPD010)
KPD001
PR1225

PR1210

fz (ipt) Cutting Dia. Slotting Shouldering

TOOL HOLDING
KW10
TN60

TC60

(ØD) (D.O.C.) (D.O.C. x ae)


O
� � � � ~Ø20mm 0.118 0.197 x 0.079
Carbon Steel ~0.006 - - -
490~660 390~660 390~660 390~820 Ø25mm~ 0.236 0.512 x 0.197

� � � � ~Ø20mm 0.118 0.197 x 0.079


SPARE PARTS

Alloy Steel ~0.006 - - -


390~660 330~590 330~590 330~720 Ø25mm~ 0.236 0.512 x 0.197

� � � � ~Ø20mm 0.118 0.197 x 0.079 P


Mold Steel ~0.006 - - -
390~660 330~590 330~590 260~590 Ø25mm~ 0.236 0.512 x 0.197

� � � ~Ø20mm 0.079 0.197 x 0.079


Stainless Steel ~0.005 - - - -
390~660 390~660 390~720 Ø25mm~ 0.157 0.512 x 0.197
TECHNICAL

Cast Iron ~0.008 - - - -


� �
-
~Ø20mm 0.118 0.197 x 0.079
R
330~720 260~490 Ø25mm~ 0.236 0.512 x 0.197

� � ~Ø20mm 0.118 0.197 x 0.079


Non-ferrous Metals ~0.008 - - - - -
330~980 980~1640 Ø25mm~ 0.236 0.512 x 0.197

� :1st Recommendation � : 2nd Recommendation


INDEX

Þ : U.S. Stock Standard (Customer Service) 800.823.7284 - Option 1


� : Made to Order / Quoted Item (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com E69
EM

� EM End Mill / Extended Length End Mill Shouldering Slotting Facing

Ød
ØD
S
L1

Fig.1
ØD

Ød

ØD

Ød
S S
L1
L1

L L

Fig.2 Fig.3
90º LEAD

E � Toolholder Dimensions
Rake Angle Spare Parts

Max. Ramping
Dimensions (in) (°) Clamp Screw Wrench

Angle (°)
Drawing
Inserts
No. of
Stock

Part Number
ØD Ød L L1 S A.R. R.R.

EM 0437-09 Þ 7/16 -11°



0500-09 Þ 1 1/2 1/2 2.78 3° -9° Fig.1
0562-09 Þ 9/16 -7°
SCR-04
0625-09 Þ 5/8 5° -6°
5/8 2.90 1.00 0.37 T7
0688-09 Þ 11/16 3° -5°
2 8°
0750-09 Þ 3/4 -2° Fig.2

0875-09 Þ 7/8 3/4 3.03 -4°
SCR-01
1000-09-3F Þ 3 1 3° -2°
EM 0625 Þ 5/8 14°
2.90 1.00
0688 Þ 11/16 -12° 3°
0750 Þ 1 3/4 10° Fig.1
0813 Þ 13/16 3/4 -8°
SCR-16
0875 Þ 7/8 3.40 -7°
0938 Þ 15/16 -5°
1000 Þ -5°
1 0.60 5° T10
1000-100S Þ 2 1 3.78 -5°
1.50
1125 Þ 1-1/8 -4° 8°
3/4 3.40
1250 Þ -3° Fig.2
1-1/4
1250-3F Þ 3 1 3.78 -3°
SCR-30
1375 Þ 1-3/8 -2°
2 3/4 3.40
1500 Þ -2°
1-1/2
1500-3F Þ 3 1 3.78 -2°
EM 1000-2.5 Þ 3/4 4.40 2.50 -5°
1 SCR-16
1000-3.5 Þ 2 5.78 3.50 0.60 5° -5° Fig.3 8° T10
1
1250-2.5 Þ 1-1/4 4.78 2.50 -3° SCR-30

� Applicable Inserts
Applicable Inserts � B25

Part Number

EM ßßßß-09(-3F) XPMT 0902..


EM ßßßß
ßßßß-100S
ßßßß-3F XPMT 15T3..
EM ßßßß-2.5

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
E70 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
EM-LE

� EM-LE Long Edge End Mill Shouldering Slotting Facing

GRADES
A

LINEUP / INSERTS
ØD

Ød
Bottom Row Insert B

45º / 70º LEAD


90° L1
C
L

75º LEAD
D
� Toolholder Dimensions
Rake Angle Spare Parts
Dimensions (in) (°) Clamp Screw Wrench
Inserts

90º LEAD
No. of

No. of
Flutes
Stock

Part Number E
ØD Ød L L1 S A.R. R.R.

EM 1250-1500-LE Þ 6 1-1/4 1 4.41 2.13 1.50 5° -3° SCR-16

HIGH FEED
1500-2000-LE Þ 8 2 1-1/2 1-1/4 4.91 2.63 2.00 5° -2° T10 F
SCR-30
2000-2775-LE Þ 10 2 1-1/2 6.25 3.50 2.77 5° 0

� Applicable Inserts

MULTI-FUNCTION
Applicable Inserts � B25 G

Part Number

SLOT MILLS
H
XPMT 15T3.. XPMT 15T308
EM ...-LE
(Bottom Row) (Side Row)

RADIUS / BALL-NOSE OTHER APPLICATIONS


� Recommended Cutting Conditions (EM, EM-LE, FM, FM-AL, EM-AL) J
Recommended Insert Grades (Cutting Speed Vc: sfm)
Workpiece Feed Rate MEGACOAT
Cermet PVD Coated Carbide Carbide
Material fz (ipt) NANO
TN100M TC60 PR1525 PR930 PR905 PR830 KW10 K
� � � �
Low Carbon Steel 0.003~0.006 - - -
800~1400 800~1400 400~800 350~750
� � � �

TOOL HOLDING
Carbon Steel 0.003~0.006 - - -
600~1200 600~1200 300~700 250~650
� � � � O
Mold Steel 0.003~0.006 - - -
400~700 400~700 250~600 250~600
� � � � �
Stainless Steel 0.002~0.006 - -
300~800 300~800 300~600 300~500 300~800
SPARE PARTS

� � � �
Cast Iron 0.003~0.008 - - -
400~1200 400~1200 400~800 300~500 P
� � �
Non-ferrous Metals 0.005~0.007 - - - -
1500~1800 1500~1800 2000~4000
* Apply sufficient amount of coolant �: 1st Recommendation �: 2nd Recommendation
TECHNICAL

R
INDEX

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com E71
FM-90

�  FM-90 Fixed Pocket Face Mill Shouldering Slotting Facing

Ød1
b

H
S
ØD 90°

� Toolholder Dimensions
Rake Angle Spare Parts
Dimensions (in) (°) Clamp Screw Wrench
Inserts
90º LEAD

No. of
Stock

E Part Number
ØD Ød1 S b H A.R. R.R.

FM 2000-90RH Þ 2 2.0 3/4 5/16 1-13/32 +3°


0.6 +5° SCR-30 T10
3000-90RH Þ 3 3.0 1 3/8 1-25/32 +5°

� Applicable Inserts
Applicable Inserts � B25

Part Number

FM 2000-90-RH
XPMT 15T3..
3000-90-RH

� Recommended Cutting Conditions (EM, EM-LE, FM, FM-AL, EM-AL)


Recommended Insert Grades (Cutting Speed Vc: sfm)
Workpiece Feed Rate MEGACOAT
Cermet PVD Coated Carbide Carbide
Material fz (ipt) NANO
TN100M TC60 PR1525 PR930 PR905 PR830 KW10
� � � �
Low Carbon Steel 0.003~0.006 - - -
800~1400 800~1400 400~800 350~750
� � � �
Carbon Steel 0.003~0.006 - - -
600~1200 600~1200 300~700 250~650
� � � �
Mold Steel 0.003~0.006 - - -
400~700 400~700 250~600 250~600
� � � � �
Stainless Steel 0.002~0.006 - -
300~800 300~800 300~600 300~500 300~800
� � � �
Cast Iron 0.003~0.008 - - -
400~1200 400~1200 400~800 300~500
� � �
Non-ferrous Metals 0.005~0.007 - - - -
1500~1800 1500~1800 2000~4000
* Apply sufficient amount of coolant �: 1st Recommendation �: 2nd Recommendation

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
E72 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
FM-AL / EM-AL FOR ALUMINUM

�  FM-AL Fixed Pocket Face Mill (Aluminum Machining) Shouldering Slotting Facing

Ød

GRADES
b A

LINEUP / INSERTS
H
B

S

ØD

45º / 70º LEAD


C
� Toolholder Dimensions
Rake Angle Spare Parts

Max. Ramping
Dimensions (in) (°) Clamp Screw Wrench

Angle (°)
Inserts
No. of
Stock

75º LEAD
Part Number D
ØD Ød H b S A.R. R.R.

FM AL-2500-90-3 Þ 3 2-1/2 3/4 +5° -3°

90º LEAD
3000-90-AL Þ 6 3 3/8
4000-90-AL Þ
1 E
8 1.570 0.64 8° SCR-02 T15
4000-90-AL-125 Þ 4 1-1/4 1/2 +5° +0°
AL-4000-90-5 Þ 5 1 3/8
5000-90-AL Þ 10 5 1-1/2 5/8

HIGH FEED
F
�  EM-AL Fixed Pocket End Mill (Aluminum Machining)

MULTI-FUNCTION
G
ØD

Ød

SLOT MILLS
L2
H
L1
L

RADIUS / BALL-NOSE OTHER APPLICATIONS


� Toolholder Dimensions
Rake Angle Spare Parts J
Max. Ramping

Dimensions (in) (°) Clamp Screw Wrench


Angle (°)
Inserts
No. of
Stock

Part Number
ØD Ød L L1 L2 S A.R. R.R.
K
EM 0750-AL Þ 3/4 -8°
3.360 2.351 1.350 0.30 SCR-01 T7
0875-AL Þ 7/8 -5°
3/4
1000-AL Þ 2 1 -10°

TOOL HOLDING
3.380 2.365 1.360 8°
1250-AL Þ 1-1/4 -7°
1500-AL Þ 1-1/2 4.000 2.864 1.740
0.64
+5° -5°
SCR-02 T15 O
1
2000-AL Þ 3 2 4.250 3.110 1.990 -2°
EM 1000-2.75-AL Þ 3/4 4.780 3.780 2.750
1 -10°
1000-3.75-AL Þ 2 6.015 4.875 3.750 0.64 8° SCR-02 T15
SPARE PARTS

1
1250-2.125-AL Þ 1-1/4 4.433 3.293 2.125 -7°
P
� Applicable Inserts
Applicable Inserts � B25 �  For Chamfering End Mills CM-AL for
Aluminum Cutting, See Page � K5
TECHNICAL

Part Number
R

FM AL-...
...-AL APET 1604..
INDEX

EM ...-AL T

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com E73
MAP

�  MAP End Mill

+0
ØD -0.008”

Ød h7
S

L

� Toolholder Dimensions
Rake Angle Spare Parts
Dimensions (in) (°) Clamp Screw Wrench
Inserts
No. of
Stock

Part Number
ØD Ød L � S A.R. R.R.
90º LEAD

E MAP 100R10-S100 Þ 3
1.000 1.000 3.78 1.417
0.354
+9°
+10° SB-2560TR DT-8

100R16-S100 Þ 2 0.590 +13° SB-4085TR DT-15

� Applicable Inserts
Applicable Inserts � B18

Part Number

MAP 100R10-S100 APKT 1003..


100R16-S100 APKT 1604..

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
E74 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
CEM

� CEM End Mill

GRADES
A
ØD

Ød

LINEUP / INSERTS
B
S
3° 
L

45º / 70º LEAD


C
� Toolholder Dimensions
Rake Angle Spare Parts
Dimensions (in)

75º LEAD
(°) Clamp Screw Wrench D
Inserts
No. of
Stock

Part Number
ØD Ød L � S A.R. R.R.
FT-8 FT-15

90º LEAD
CEM 0375-1W Þ 1 0.375 0.375 0.75
0.374
-6°
SB-2545TR FT-8
E
0500-1W Þ 1 0.500 0.500 3.08 1.00 -5°
+3°
0625-1W Þ 1 0.625 0.625 -4°
1.18 0.591 SB-4STR FT-15
0750-1W Þ 1 0.750 0.750 3.21 -3°

HIGH FEED
CEM 0625-2W Þ 2 0.625 0.625 3.08 0.374 -4° SB-2545TR FT-8 F
1.18 +8°
0750-2W Þ 2 0.750 0.750 3.21 0.500 -3° SB-3060TR FT-10

1000-2W Þ 2 3.85

MULTI-FUNCTION
1.000 1.000 1.57 0.591 +3° -2° SB-4STR FT-15
1000-2W-7.5 Þ 2 7.50
G
CEM 1000-3W Þ 3 1.000 1.000 0.500 +8° -5° SB-3060TR FT-10
3.85 1.57
1250-3W Þ 3 1.250 1.250 0.591 +3° -3° SB-4STR FT-15

CEM 1500-4W Þ 4 1.500 1.250 3.85 1.57 0.591 +6° 0° SB-4STR FT-15

SLOT MILLS
H
� Applicable Inserts
Applicable Inserts � B20

RADIUS / BALL-NOSE OTHER APPLICATIONS


Part Number J

CEM 0375-1W
NDCT 831FR
K
0500-1W 831R-B - NDMM 831ER-SP
832R-B
0625-2W

TOOL HOLDING
CEM 0750-2W
NDCT 032TR NDMM 031ER-SP O
NDCW 032TR
032FR 032ER-SP
1000-3W

CEM 0625-1W
SPARE PARTS

0750-1W P
1000-2W
NDCT 322FR NDCW 322TRX NDMM 321ER-SP
322FR-B 322FRX 322ER-SP
1000-2W-7.5
TECHNICAL

1250-3W R

1500-4W
INDEX

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com E75
90º LEAD

800.823.7284
E76 Visit us online at KyoceraPrecisionTools.com
HIGH FEED MILLNG

F HIGH FEED MILLING


MFH
MFH
MFH
MFH-RAPTOR
MFH-RAPTOR MINI
MFH-RAPTOR MICRO
F1 - F25
F2 - F25
F2
F13
F20

F1
MFH-RAPTOR HIGH FEED MILLING

MFH -RAPT R (Cutter Dia. Ø1.000" ~ Ø6.000")


(Cutter Dia. Ø25 ~ Ø160)

Anti-vibration Design for Max. D.O.C. (in)

0.197
Application Range

Increased Chip Evacuation 0.138

0.039
MFH

MFH Mini

and Shortened Cutting Times Ø0.625 Ø1.0 Ø1.25 Ø2.0


Cutting Dia. (in)
Ø6.0

3 Different Insert Designs Offer a


1 Variety of Machining Options

GM LD FL
(General Milling) (Large D.O.C.) (Wiper Edge)
HIGH FEED

F
Shape

1st Choice for 1st Choice for Wiper Edge


Applications

General Purpose Large D.O.C. Roughing and


Multiple Metalworking MAX D.O.C. = 0.197" (SOMT14) Finishing Even in
Processes MAX D.O.C. = 0.138" (SOMT10) Low Horsepower
Available for Scale Removal Machining Centers

Reduced Chattering with Wide Application Range for Multiple


2 Convex Cutting Edge Design 3 Metalworking Processes

Reduces Cutting Forces at Initial Impact


with a Convex Helical Edge Design

Width of cut ae is half of cutter diameter when


cutting forces at initial contact are the greatest
Convex Edge
7,000

6,000 136% 133%


Facing, Slotting Ramping
Cutting Force [N]

5,000 Shouldering

4,000

3,000

2,000

1,000

0 Helical Milling Plunging


MFH Competitor A Competitor B
Vc = 490 sfm, fz = 0.059 ipt, D.O.C. x ae = 0.059” x 1.240”
1049, Dry, Cutter Dia.Ø2.5” * GM chipbreaker is available for all of the above applications.
Resultant Force Shown * LD and FL chipbreakers are not available for helical milling, plunging and contouring of rising wall.
(Refer to Page � F12)

800.823.7284
F2 Visit us online at KyoceraPrecisionTools.com
MFH-RAPTOR HIGH FEED MILLING

Fracture Resistant Grades for Stable Machining


4 of Difficult-to-cut Material

GRADES
Newly Developed A
Tougher Substrate

LINEUP / INSERTS
• For Ni-base heat resistant alloy and martensitic stainless steel Smooth TiN Layer
• High heat resistance and wear resistance with CVD coating
B
Smooth & less adhesion with
improved stability
• Improved stability due to thin film coating technology
Tough �-Al2O3 Layer
Prevents oxidation and wear of
CA6535

45º / 70º LEAD


coating layer due to high
heat-resistance of aluminum oxide
C
Special Interlayer
Prevents peeling of coating layer
• For titanium alloy and precipitation hardened stainless steel
Ultra Fine TiCN Layer
• Stabilized milling operation and long tool life with Kyocera's

75º LEAD
High aspect ratio and micro columnar
MEGACOAT NANO coating technology TiCN coating layer improves abrasive D
wear resistance
• Improved stability due to thin film coating technology
MEGACOAT NANO
PR1535 Layer Structure

90º LEAD
E
� Wear Resistance Comparison
Alloy Tool Steel (D2) Ni-Base Heat-Resistant Alloys

HIGH FEED
0.012 0.012 F
Competitor E
Competitor D Competitor F CA6535 (GM)
Competitor C

MULTI-FUNCTION
0.008 0.008
G
Wear (in)

Wear (in)

PR1525 (GM)

0.004 0.004

SLOT MILLS
H
0.000 0.000
0 10 20 30 40 50 60 70 80 0 5 10 15 20
Cutting Time (min) Cutting Time (min)

RADIUS / BALL-NOSE OTHER APPLICATIONS


<Cutting Conditions> Vc = 490 sfm, fz = 0.059 ipt, D.O.C. × ae = 0.039” × 0.630”, Dry <Cutting Conditions> Vc = 98 sfm, fz = 0.0315 ipt, D.O.C. × ae =0.039” × 1.575”, Wet
J

� C
 ase Studies
SFVAF22B 304
(Forged Alloy Steel) (Stainless Steell)
K

• Turbine Parts • Clutch


• Vc = 520 sfm • Vc = 390 sfm

TOOL HOLDING
• fz = 0.0461 ipt • fz = 0.0472 ipt
• D.O.C. × ae = • D.O.C. × ae= O
0.059" × max. 6.299" 0.039" × 0.787"
• Dry • Dry
• MFH160R-14-8T (8 inserts) 3 Times the • MFH32-S32-10-2T (2 inserts) Chattering Reduced
• SOMT140520ER-GM Machined Portion Machining Efficiency • SOMT100420ER-GM
SPARE PARTS

1.6 Times Machining Efficiency


(PR1525) (PR1535)
P
PR1525 Chip Removal = 43.94in3/min PR1535 Chip Removal = 3.54in3/min
TECHNICAL

Competitor G Chip Removal = 14.65in3/min Competitor H Chip Removal = 2.20in3/min R

Small machining noise even at 3 times higher feed rate. Competitor H caused chattering but MFH realized stable machining.
Good edge condition without chipping and stable machining. Good edge condition and long tool life.
INDEX

(User Evaluation) (User Evaluation)


T

800.823.7284
Visit us online at KyoceraPrecisionTools.com F3
EM W
S!
E

MFH-RAPTOR
N
IT

� MFH Face Mill (Inch Size)

ØD2 ØD2 ØD2


Ød Ød Ød
b b b

a
E

E
H

H
3/8 24UNF

H
S

S
(Left-hand Thread)

S
Ød2 Ød2
Ød1 Ød1
ØD1 ØD1 Ød1
ØD ØD ØD1
ØD
Fig.1 Fig.2 Fig.3

� Toolholder Dimensions with SOMT10 Inserts (Inch Size)

Coolant Hole
Rake Angle
Dimensions (in)

Drawing
(°)

Weight
Inserts
No. of
Stock

RPM
Max
(kg)
Part Number
ØD1
ØD ØD2 Ød Ød1 Ød2 H E a b S *SL A.R. R.R.
GM LD FL
MFH 2000R-10-4T Þ 4 2.000 1.331 1.510 1.469 1.750 0.750 0.669 0.433 1.969 0.947 0.187 0.313 +10° -5° 0.4 10,000

2000R-10-5T Þ 5 2.000 1.331 1.510 1.469 1.750 0.750 0.669 0.433 1.969 0.947 0.187 0.313 +10° -5° 0.4 10,000

2500R-10-5T Þ 5 2.500 1.831 2.010 1.969 2.250 0.750 0.669 0.433 1.969 0.750 0.187 0.313 0.059 0.138 +10° -4° Yes Fig.1 0.7 8,800

2500R-10-6T Þ 6 2.500 1.831 2.010 1.969 2.250 0.750 0.669 0.433 1.969 0.750 0.187 0.313 +10° -4° 0.7 8,800

3000R-10-7T Þ 7 3.000 2.331 2.510 2.469 2.750 1.000 0.866 0.551 2.480 1.063 0.236 0.382 +10° -4° 1.3 7,600
HIGH FEED

F � Toolholder Dimensions with SOMT14 Inserts (Inch Size)

Coolant Hole
Rake Angle
Dimensions (in)

Drawing
(°)

Weight
Inserts
No. of
Stock

RPM
Max
(kg)
Part Number
ØD1
ØD ØD2 Ød Ød1 Ød2 H E a b S *SL A.R. R.R.
GM LD FL
3/8 1.969 0.827 0.187 0.313
MFH 2000R-14-4T Þ 4 2.000 1.094 1.330 1.291 1.750 0.750 0.500 24UNF +10° -10° Yes Fig.2 0.4 8,800
NEW
2500R-14-4T Þ 4 2.500 1.594 1.830 1.791 2.250 0.750 0.669 0.433 1.969 0.750 0.187 0.313 +10° -10° 0.6 7,400

2500R-14-5T Þ 5 2.500 1.594 1.830 1.791 2.250 0.750 0.669 0.433 1.969 0.750 0.187 0.313 +10° -10° 0.6 7,400

3000R-14-5T Þ 5 3.000 2.094 2.330 2.291 2.750 1.000 0.866 0.551 2.480 1.063 0.236 0.382 +10° -9° 1.2 6,400
Yes Fig.1
3000R-14-6T Þ 6 3.000 2.094 2.330 2.291 2.750 1.000 0.866 0.551 2.480 1.063 0.236 0.382 0.079 0.197 +10° -9° 1.2 6,400

4000R-14-6T Þ 6 4.000 3.094 3.330 3.291 3.750 1.500 1.299 0.866 2.480 1.181 0.394 0.626 +10° -7° 2.3 5,600

4000R-14-7T Þ 7 4.000 3.094 3.330 3.291 3.750 1.500 1.299 0.866 2.480 1.181 0.394 0.626 +10° -7° 2.3 5,600

5000R-14-7T Þ 7 5.000 4.094 4.330 4.291 3.750 1.500 2.047 - 2.480 1.496 0.394 0.626 +10° -7° Yes 2.9 4,800
Fig.3
6000R-14-8T Þ 8 6.000 5.094 5.330 5.291 4.880 2.000 2.835 - 2.480 1.496 0.433 0.752 +10° -6° No 4.5 4,200

* Refer to LD dimensions in figure below


� Spare Parts and Applicable Inserts (Inch Size)
Spare Parts LD Chipbreaker
Clamp Pre-Set Anti-seize Mounting Mounting Cutting Edge Dimensions
Wrench Applicable
Screw Torque Wrench*1 Compound Bolt Screw
Inserts
75 45°

Part Number DTPM TTP


°

NEW
� B17, F10
SL
S
14°
)

ØD1
(16°

ØD
MFH 2000R-10-4T HH3/8-1.25(H)
Angle in ( ) is for SOMT14 Type
2000R-10-5T DTPM-15 HH3/8-1.25(H) SOMT100420ER-GM
Caution with Max. Revolution
2500R-10-5T SB-4090TRPN Recommended Torque for PST-IP15 MP-1 HH3/8-1.25(H) - SOMT100420ER-LD
When running an end mill or a
2500R-10-6T Insert Clamp 3.5 N·m HH3/8-1.25(H) SOMT100420ER-FL
cutter at the maximum revolution,
3000R-10-7T HH1/2-1.25(H) the insert or cutter may be
MFH 2000R-14-4T - XNS610*2 damaged by centrifugal force.
2500R-14-4T HH3/8-1.25(H)
Coat Anti-Seize Compound
2500R-14-5T HH3/8-1.25(H) (MP-1) thinly on portion of taper and
3000R-14-5T TTP-20 HH1/2-1.25(H) SOMT140520ER-GM thread prior to installation.
3000R-14-6T SB-50120TRP Recommended Torque for PST-IP20 MP-1 HH1/2-1.25(H) SOMT140520ER-LD
- *1 For prolonged insert and cutter
4000R-14-6T Insert Clamp 4.5 N·m - SOMT140514ER-FL
life, it is recommended to use the
4000R-14-7T - pre-set torque wrench to ensure
5000R-14-7T - proper insert screw force.
6000R-14-8T - Pre-Set Torque Wrench sold
separately.
(H) Optional coolant thru bolt available. Recommended Cutting Conditions � F11
*2 Differential screw (3/8-24UNF)
(Customer Service) 800.823.7284 - Option 1
(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
F4 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MFH-RAPTOR

� MFH Face Mill (Metric Size)

GRADES
ØD2
Ød
ØD2 A
ØD2 Ø18 Ød
Ød b b
b

a
a

LINEUP / INSERTS
E

E
E

H
H

H
B

S
Ød2
Ød1 Ød1 Ød1
ØD1 Ø26
ØD1 Ød2
ØD
ØD ØD1

45º / 70º LEAD


ØD

Fig.1 Fig.2 Fig.3


C

� Toolholder Dimensions with SOMT10 Inserts (Metric Size)

Coolant Hole
Rake Angle
Dimensions (mm)

75º LEAD
Drawing
(°)
D

Weight
Inserts
No. of
Stock

RPM
Max
(kg)
Part Number
ØD1
ØD ØD2 Ød Ød1 Ød2 H E a b S *1SL A.R. R.R.
GM LD FL
MFH 050R-10-4T ß 4 50 33 37.5 36.5 47 0.875" 19 11 50 0.748" 0.197" 0.331" +10° -5° 0.4 10,000

90º LEAD
Inch Bore Dia.

050R-10-5T ß 5 50 33 37.5 36.5 47 0.875" 19 11 50 0.748" 0.197" 0.331" +10° -5° 0.4 10,000
1.5
E
063R-10-5T ß 5 63 46 50.5 49.5 60 0.875" 19 11 50 0.748" 0.197" 0.331" 3.5 +10° -4° Yes Fig.1 0.7 8,800
* (1.2)
2

063R-10-6T ß 6 63 46 50.5 49.5 60 0.875" 19 11 50 0.748" 0.197" 0.331" +10° -4° 0.7 8,800

080R-10-7T ß 7 80 63 67.5 66.5 76 1.250" 26 17 63 1.260" 0.315" 0.500" +10° -4° 1.3 7,600

HIGH FEED
MFH 050R-10-4T-M ß 4 50 33 37.5 36.5 47 22 19 11 50 21 6.3 10.4 +10° -5° 0.4 10,000
F
050R-10-5T-M ß 5 50 33 37.5 36.5 47 22 19 11 50 21 6.3 10.4 +10° -5° 0.4 10,000
Metric Bore Dia.

063R-10-5T-22M ß 5 63 46 50.5 49.5 60 22 19 11 50 21 6.3 10.4 +10° -4° 0.7 8,800


1.5

MULTI-FUNCTION
063R-10-6T-22M ß 6 63 46 50.5 49.5 60 22 19 11 50 21 6.3 10.4 3.5 +10° -4° Yes Fig.1 0.7 8,800
*2(1.2)
063R-10-5T-27M ß 5 63 46 50.5 49.5 60 27 20 13 50 24 7.0 12.4 +10° -4° 0.7 8,800
G
063R-10-6T-27M ß 6 63 46 50.5 49.5 60 27 20 13 50 24 7.0 12.4 +10° -4° 0.7 8,800

080R-10-7T-M ß 7 80 63 67.5 66.5 76 27 20 13 63 24 7.0 12.4 +10° -4° 1.6 7,600

� Toolholder Dimensions with SOMT14 Inserts (Metric Size)

SLOT MILLS
H

Coolant Hole
Rake Angle
Dimensions (mm)

Drawing
(°)

Weight
Inserts
No. of
Stock

RPM
Max
(kg)
Part Number
ØD1
ØD ØD2 Ød Ød1 Ød2 H E a b S *1SL A.R. R.R.

RADIUS / BALL-NOSE OTHER APPLICATIONS


GM LD FL
MFH 063R-14-4T ß 4 63 40 46 45 60 0.875" 19 11 50 0.748" 0.197" 0.331" +10° -10° Fig.1 0.6 7,400
J
063R-14-5T ß 5 63 40 46 45 60 0.875" 19 11 50 0.748" 0.197" 0.331" +10° -10° Fig.1 0.6 7,400

080R-14-5T ß 5 80 57 63 62 76 1.250" 26 17 63 1.260" 0.315" 0.500" +10° -8° Fig.1 1.3 6,400
Inch Bore Dia.

080R-14-6T ß 6 80 57 63 62 76 1.250" 26 17 63 1.260" 0.315" 0.500" 2 5 +10° -8° Yes Fig.1 1.3 6,400

100R-14-6T ß 6 100 77 83 82 96 1.250" 26 17 63 1.260" 0.315" 0.500" +10° -7° Fig.1 2.4 5,600 K
100R-14-7T ß 7 100 77 83 82 96 1.250" 26 17 63 1.260" 0.315" 0.500" +10° -7° Fig.1 2.4 5,600

125R-14-7T ß 7 125 102 108 107 100 1.500" 55 - 63 1.496" 0.394" 0.625" +10° -7° Fig.2 2.9 4,800

TOOL HOLDING
160R-14-8T ß 8 160 137 143 142 100 2.000" 72 - 63 1.496" 0.433" 0.750" 2 5 +10° -6° No Fig.2 3.9 4,200

MFH 063R-14-4T-22M ß 4 63 40 46 45 60 22 19 11.0 50 21 6.3 10.4 +10° -10° Fig.1 0.6 7,400
O
063R-14-5T-22M ß 5 63 40 46 45 60 22 19 11.0 50 21 6.3 10.4 +10° -10° Fig.1 0.6 7,400

063R-14-4T-27M ß 4 63 40 46 45 60 27 20 13.0 50 24 7 12.4 +10° -10° Fig.1 0.6 7,400


SPARE PARTS

063R-14-5T-27M ß 5 63 40 46 45 60 27 20 13.0 50 24 7 12.4 +10° -10° Fig.1 0.6 7,400


P
Metric Bore Dia.

080R-14-5T-M ß 5 80 57 63 62 76 27 20 13.0 63 24 7 12.4 2 5 +10° -8° Yes Fig.1 1.4 6,400

080R-14-6T-M ß 6 80 57 63 62 76 27 20 13.0 63 24 7 12.4 +10° -8° Fig.1 1.4 6,400

100R-14-6T-M ß 6 100 77 83 82 96 32 26 17.0 63 28 8 14.4 +10° -7° Fig.2 2.4 5,600


TECHNICAL

100R-14-7T-M ß 7 100 77 83 82 96 32 26 17.0 63 28 8 14.4 +10° -7° Fig.2 2.4 5,600 R


125R-14-7T-M ß 7 125 102 108 107 100 40 55 - 63 33 9 16.4 +10° -7° Fig.2 2.8 4,800

160R-14-8T-M ß 8 160 137 143 142 100 40 68 66.7 63 32 9 16.4 2 5 +10° -6° No Fig.3 3.7 4,200

*1 Refer to LD cutting edge dimensions in figure on page � F6


INDEX

*2 Dimension in ( ) is when mounting LD


T
Spare Parts and Applicable Inserts � F6

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com F5
MFH-RAPTOR
� Spare Parts and Applicable Inserts (Metric Size)
Spare Parts LD Chipbreaker
Clamp Pre-Set Anti-seize Cutting Edge Dimensions
Wrench Arbor Bolt Applicable
Screw Torque Wrench* Compound
Part Number Inserts

75 45°
DTPM TTP
� B17, F10

°
NEW

SL
S
14°
)
ØD1

(16°
MFH 050R-10-… ØD
Angle in ( ) is for SOMT14 Type
050R-10-…-M
Caution with Max. Revolution
HH10X30
When running an end mill or a
063R-10-… SB-4090TRPN DTPM-15
SOMT100420ER-GM cutter at the maximum revolution,
063R-10-…-22M PST-IP15 MP-1 SOMT100420ER-LD the insert or cutter may be
Recommended Torque for
Insert Clamp 3.5 N·m SOMT100420ER-FL damaged by centrifugal force.
063R-10-…-27M HH12X35
Coat Anti-Seize Compound
(MP-1) thinly on portion of taper and
080R-10-… HH16X40
thread prior to installation.
080R-10-…-M HH12X35 *For prolonged insert and cutter life,
it is recommended to use the pre-
063R-14-… set torque wrench to ensure proper
HH10X30
insert screw force.
063R-14-…-22M Pre-Set Torque Wrench sold
separately.
063R-14-…-27M HH12X35

080R-14-… SB-50120TRP TTP-20


HH16X40
SOMT140520ER-GM
080R-14-…-M PST-IP20 MP-1 HH12X35 SOMT140520ER-LD
HIGH FEED

Recommended Torque for


SOMT140514ER-FL
F 100R-14-…
Insert Clamp 4.5 N·m
HH16X40

100R-14-…-M -

125R-14-… -

160R-14-… -

Recommended Cutting Conditions � F11


Holders on Page � F5

800.823.7284
F6 Visit us online at KyoceraPrecisionTools.com
MFH-RAPTOR

� MFH End Mill (Inch Size)

GRADES
A
ØD

LINEUP / INSERTS
ØD1

Ødh6
Fig.1
B

S

45º / 70º LEAD


L
Standard (Cylindrical)
ØD C

ØD1

Ødh6
LD Chipbreaker Fig.2

75º LEAD
Cutting Edge Dimensions
D
S

L
75 4 5 °
°
SL

90º LEAD
S

Ødh6
Fig.3
14°

ØD1
ØD

HIGH FEED
� Toolholder Dimensions with SOMT10 Inserts (Inch Size) F

Coolant Hole
Rake Angle
Dimensions (in)

Drawing
(°)

Weight
Inserts
No. of
Stock

RPM
Max
(kg)
Part Number

MULTI-FUNCTION
ØD1
ØD Ød L � S SL A.R. R.R.
GM LD FL G
MFH 1000-W100-10-2T Þ 2 1.000 0.331 0.508 0.469 1.000 5.500 3.173 +10° -5° 0.4 17,000

SLOT MILLS
1250-W125-10-2T Þ 2 1.250 0.581 0.758 0.719 1.250 6.000 2.750 +10° -5° 0.8 14,000
Standard Shank

H
(Weldon)

1250-W125-10-3T Þ 3 1.250 0.581 0.758 0.719 1.250 6.000 2.750 0.059 0.138 +10° -5° Yes Fig.3 0.8 14,000

RADIUS / BALL-NOSE OTHER APPLICATIONS


1500-W150-10-3T Þ 3 1.500 0.831 1.008 0.969 1.500 6.000 2.000 +10° -5° 0.8 11,500

J
1500-W150-10-4T Þ 4 1.500 0.831 1.008 0.969 1.500 6.000 2.000 +10° -5° 0.8 11,500

MFH 1000-S100-10-2T-8 Þ 2 1.000 0.331 0.508 0.469 1.000 8.000 4.750 +10° -5° 0.8 17,000
Long Shank
(Cylindrical)

Fig.2
1250-S125-10-2T-8 Þ 2 1.250 0.581 0.758 0.719 1.250 8.000 4.750 0.059 0.138 +10° -5° Yes 0.8 14,000
K

1500-S125-10-4T10 Þ 4 1.500 0.831 1.008 0.969 1.250 10.000 2.000 +10° -5° Fig.1 0.8 11,500

TOOL HOLDING
� Spare Parts and Applicable Inserts (Inch Size) O
Spare Parts Caution with Max. Revolution
When running an end mill or a cutter at the
Pre-Set Anti-Seize
Clamp Screw Wrench Applicable maximum revolution, the insert or cutter may be
Torque Wrench* Compound
SPARE PARTS

Part Number Inserts damaged by centrifugal force.


NEW � B17, F10 P
Coat Anti-Seize Compound (MP-1)
thinly on portion of taper and thread prior to
installation.
SB-4075TRP DTPM-15
SOMT100420ER-GM
TECHNICAL

PST-IP15 MP-1
MFH…-10-… SOMT100420ER-LD
*For prolonged insert and cutter life, it is
Recommended Torque for
Insert Clamp 3.5 N·m SOMT100420ER-FL
R
recommended to use the pre-set torque wrench
to ensure proper insert screw force.
Recommended Cutting Conditions � F11 Pre-Set Torque Wrench sold separately.
INDEX

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com F7
MFH-RAPTOR

� MFH End Mill (Metric Size)


ØD

ØD1

Ødh6
Fig.1

S

L

Ødh6
Standard (Cylindrical)
Fig.2

ØD
LD Chipbreaker

ØD1
Cutting Edge Dimensions

Ødh6
Fig.3
75 4 5 °

S
°


SL

L
S
14°

ØD1
ØD

Ødh6
Fig.4
HIGH FEED

F � Toolholder Dimensions with SOMT10 Inserts (Metric Size)

Coolant Hole
Rake Angle
Dimensions (mm)

Drawing
(°)

Weight
Inserts
No. of
Stock

RPM
Max
(kg)
Part Number
ØD1
ØD Ød L � S SL A.R. R.R.
GM LD FL
MFH 25-S25-10-2T ß 2 25 8 12.5 11.5 25 140 60 Fig.3 0.4 17,000
28-S25-10-2T ß 2 28 11 15.5 14.5 25 140 40 Fig.1 0.5 15,500
ß
Standard Shank

32-S32-10-2T 2 32 15 19.5 18.5 32 150 70 Fig.3 0.8 14,000


(Cylindrical)

32-S32-10-3T ß 3 32 15 19.5 18.5 32 150 70 1.5 Fig.3 0.8 14,000


3.5 +10° -5° Yes
35-S32-10-2T ß 2 35 18 22.5 21.5 32 150 50 *(1.2) Fig.1 0.8 13,000
35-S32-10-3T ß 3 35 18 22.5 21.5 32 150 50 Fig.1 0.8 13,000
40-S32-10-3T ß 3 40 23 27.5 26.5 32 150 50 Fig.1 0.9 11,500
40-S32-10-4T ß 4 40 23 27.5 26.5 32 150 50 Fig.1 0.9 11,500
ß
Standard Shank

MFH 25-W25-10-2T 2 25 8 12.5 11.5 25 117 60 Fig.4 0.4 17,000


(Weldon)

32-W32-10-3T ß 3 32 15 19.5 18.5 32 131 70 1.5 Fig.4 0.7 14,000


3.5 +10° -5° Yes
40-W32-10-3T ß 3 40 23 27.5 26.5 32 112 50 *(1.2) Fig.2 0.7 11,500
40-W32-10-4T ß 4 40 23 27.5 26.5 32 112 50 Fig.2 0.7 11,500
MFH 25-S25-10-2T-200 ß 2 25 8 12.5 11.5 25 200 120 Fig.3 0.6 17,000
ß
Long Shank

28-S25-10-2T-200
(Cylindrical)

2 28 11 15.5 14.5 25 200 40 Fig.1 0.7 15,500


1.5
32-S32-10-2T-200 ß 2 32 15 19.5 18.5 32 200 120 3.5 +10° -5° Yes Fig.3 1.0 14,000
*(1.2)
35-S32-10-2T-200 ß 2 35 18 22.5 21.5 32 200 50 Fig.1 1.4 13,000
40-S32-10-4T-250 ß 4 40 23 27.5 26.5 32 250 50 Fig.1 1.5 11,500
MFH 25-S25-10-2T-300 ß 2 25 8 12.5 11.5 25 300 180 Fig.3 1.0 17,000
Extra Long Shank

28-S25-10-2T-300 ß
(Cylindrical)

2 28 11 15.5 14.5 25 300 40 Fig.1 1.1 15,500


1.5
32-S32-10-2T-300 ß 2 32 15 19.5 18.5 32 300 180 3.5 +10° -5° Yes Fig.3 1.6 14,000
*(1.2)
35-S32-10-2T-300 ß 2 35 18 22.5 21.5 32 300 50 Fig.1 1.7 13,000
40-S32-10-4T-300 ß 4 40 23 27.5 26.5 32 300 50 Fig.1 1.8 11,500
* Dimension in ( ) is when mounting LD
� Spare Parts and Applicable Inserts (Metric Size)
Spare Parts Caution with Max. Revolution
When running an end mill or a cutter at the
Pre-Set Anti-Seize
Clamp Screw Wrench Applicable maximum revolution, the insert or cutter may be
Torque Wrench* Compound
Part Number Inserts damaged by centrifugal force.
NEW � B17, F10
Coat Anti-Seize Compound (MP-1)
thinly on portion of taper and thread prior to
installation.
SB-4075TRP DTPM-15
SOMT100420ER-GM
MFH…-10-… Recommended Torque for PST-IP15 MP-1 SOMT100420ER-LD*For prolonged insert and cutter life, it is
Insert Clamp 3.5 N·m SOMT100420ER-FLrecommended to use the pre-set torque wrench
to ensure proper insert screw force.
Recommended Cutting Conditions � F11 Pre-Set Torque Wrench sold separately.
(Customer Service) 800.823.7284 - Option 1
(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
F8 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MFH-RAPTOR

� MFH End Mill (Metric Size)

GRADES
A
ØD

LINEUP / INSERTS
Ødh6
ØD1
Fig.1
B
S

L

45º / 70º LEAD


C

LD Chipbreaker ØD
Cutting Edge Dimensions

75º LEAD
D

ØD1

Ødh6
Fig.2
75 4 5 °
°
SL

90º LEAD
S

S E
16°

ØD1 �
ØD L

HIGH FEED
� Toolholder Dimensions with SOMT14 Inserts (Metric Size) F

Coolant Hole
Rake Angle
Dimensions (mm)

Drawing
(°)

Weight
Inserts
No. of
Stock

RPM
Max
(kg)
Part Number

MULTI-FUNCTION
ØD1
ØD Ød L � S SL A.R. R.R.
GM LD FL
G
MFH 50-S42-14-3T ß 3 50 27 33 32 42 150 50 +10° -10° Fig.1 1.4 8,800

63-S42-14-4T ß 4 63 40 46 45 42 150 50 2 5 +10° -10° Yes Fig.2 1.7 7,400

SLOT MILLS
80-S42-14-5T ß 5 80 57 63 62 42 150 50 +10° -8° Fig.2 2.3 6,400
H

� Spare Parts and Applicable Inserts (Metric Size)

RADIUS / BALL-NOSE OTHER APPLICATIONS


Spare Parts Caution with Max. Revolution
When running an end mill or a cutter at the
Clamp Screw Wrench
Pre-Set Anti-Seize
Applicable maximum revolution, the insert or cutter may be
J
Torque Wrench* Compound
Part Number Inserts damaged by centrifugal force.
NEW � B17, F10
Coat Anti-Seize Compound (MP-1)
thinly on portion of taper and thread prior to
installation. K
SB-50120TRP TTP-20 SOMT140520ER-GM
PST-IP20 MP-1
MFH…-14-… Recommended Torque for
SOMT140520ER-LD
*For prolonged insert and cutter life, it is
Insert Clamp 4.5 N·m SOMT140514ER-FL
recommended to use the pre-set torque wrench

TOOL HOLDING
to ensure proper insert screw force.
Recommended Cutting Conditions � F11 Pre-Set Torque Wrench sold separately. O
SPARE PARTS

P
TECHNICAL

R
INDEX

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com F9
MFH-RAPTOR

� MFH Modular End Mill (Metric Size)

ØD L1 M1
H
A

ØD1

ØD2
LD Chipbreaker
Cutting Edge Dimensions

Ød
S A
B A-A Section
75 45°
°

L
SL
S
14°

ØD1
ØD

� Toolholder Dimensions (Metric Size)

Coolant Hole
Rake Angle
Dimensions (mm) (°)
Inserts
No. of
Stock

RPM
Max
Part Number
ØD1
ØD ØD2 Ød L L1 M1 H B S SL A.R. R.R.
GM LD FL
MFH 25-M12-10-2T ß 2 25 8 12.5 11.5 23 12.5 57 35 M12×P1.75 19 10 17,000
HIGH FEED

F 28-M12-10-2T ß 2 28 11 15.5 14.5 23 12.5 57 35 M12×P1.75 19 10 15,500


32-M16-10-2T ß 2 32 15 19.5 18.5 30 17.0 63 40 M16×P2.0 24 12 14,000
32-M16-10-3T ß 3 32 15 19.5 18.5 30 17.0 63 40 M16×P2.0 24 12 1.5 14,000
3.5 +10° -5° Yes
35-M16-10-2T ß 2 35 18 22.5 21.5 30 17.0 63 40 M16×P2.0 24 12 *(1.2) 13,000
35-M16-10-3T ß 3 35 18 22.5 21.5 30 17.0 63 40 M16×P2.0 24 12 13,000
40-M16-10-3T ß 3 40 23 27.5 26.5 30 17.0 63 40 M16×P2.0 24 12 11,500
40-M16-10-4T ß 4 40 23 27.5 26.5 30 17.0 63 40 M16×P2.0 24 12 11,500

* Dimension in ( ) is when mounting LD


� Spare Parts and Applicable Inserts (Metric Size)
Spare Parts Caution with Max. Revolution
When running an end mill or a cutter at the
Pre-Set Anti-Seize
Clamp Screw Wrench maximum revolution, the insert or cutter may be
Torque Wrench* Compound Applicable Inserts
Part Number damaged by centrifugal force.
Below
NEW
Coat Anti-Seize Compound (MP-1)
thinly on portion of taper and thread prior to
SB-4075TRP DTPM-15 installation.
SOMT100420ER-GM
MFH…-10-… Recommended Torque for PST-IP15 MP-1 SOMT100420ER-LD
*For prolonged insert and cutter life, it is
Insert Clamp 3.5 N·m SOMT100420ER-FL
recommended to use the pre-set torque wrench
to ensure proper insert screw force.
Recommended Cutting Conditions � F11 Pre-Set Torque Wrench sold separately.
� Applicable Inserts (� B17)
Angle CVD MEGACOAT
Insert Dimensions (in) Coated
Part Number (°) Carbide NANO
(Right-hand Shown)
A T Ød Z r� � CA6535 PR1535 PR1525 PR1510
ØA T
SOMT 100420ER-GM 0.406 0.180 0.181 Þ Þ Þ Þ

- 0.079 16°
Ød

140520ER-GM 0.557 0.219 0.228 Þ Þ Þ Þ


r�
General Purpose
ØA

� SOMT 100420ER-LD 0.411 0.180 0.181 0.035 0.079 Þ Þ Þ Þ


16°
Ød

Z r� 140520ER-LD 0.581 0.219 0.228 0.063 Þ Þ Þ Þ


Large D.O.C. T

ØA

� SOMT 100420ER-FL 0.411 0.180 0.181 0.055 0.079 Þ Þ Þ Þ


16°
Ød

140514ER-FL 0.574 0.219 0.228 0.122 0.055 Þ Þ Þ Þ


Z
r�

Wiper Edge T

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
F10 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MFH-RAPTOR
� Recommended Cutting Conditions
Holder Description and Feed Rate (fz: ipt) Recommended Insert Grade (Vc: sfm)
Chipbreaker

End Mill Feed Rates Face Mill Feed Rates MEGACOAT NANO CVD

GRADES
Workpiece
MFH1000... MFH1250... MFH1500... A
MFH…R-10 MFH…-14 PR1535 PR1525 PR1510 CA6535
MFH25-... MFH32-... MFH40-...
� 0.020~0.032~0.039 � 0.020~0.039~0.059 � 0.020~0.047~0.071
Carbon Steel 0.020~0.059~0.079 - -
� 0.008~0.016~0.020 � 0.012~0.028~0.039 � 0.016~0.039~0.059 390~590~820 390~590~820

LINEUP / INSERTS
� 0.020~0.032~0.039 � 0.020~0.039~0.059 � 0.020~0.047~0.071
Alloy Steel 0.020~0.059~0.079 - -
� 0.008~0.016~0.020 � 0.012~0.028~0.039 � 0.016~0.039~0.059 330~520~720 330~520~720
B
Mold Steel � 0.020~0.028~0.032 � 0.020~0.032~0.047 � 0.020~0.039~0.063
0.020~0.047~0.071 - -
(~40HRc) � 0.008~0.012~0.016 � 0.012~0.024~0.032 � 0.016~0.032~0.047 260~460~590 260~460~590

Mold Steel � 0.006~0.012~0.020 � 0.008~0.020~0.032 � 0.008~0.024~0.035


0.008~0.028~0.039 - -
(40~50HRc) � 0.006~0.008~0.010 � 0.008~0.012~0.018 � 0.008~0.020~0.028 200~330~430 200~330~430

45º / 70º LEAD


Austenitic � 0.020~0.028~0.032 � 0.020~0.032~0.047 � 0.020~0.039~0.063
Stainless Steel � 0.008~0.012~0.016 � 0.012~0.024~0.032 � 0.016~0.032~0.047
0.020~0.047~0.071
330~520~660 330~520~660
- - C
Martensitic � 0.020~0.028~0.032 � 0.020~0.032~0.047 � 0.020~0.039~0.063
GM Stainless Steel � 0.008~0.012~0.016 � 0.012~0.024~0.032 � 0.016~0.032~0.047
0.020~0.047~0.071
490~660~820
- -
590~790~980

Precipitation Hardened � 0.020~0.028~0.032 � 0.020~0.032~0.047 � 0.020~0.039~0.063


0.020~0.047~0.071 - - -
Stainless Steel � 0.008~0.012~0.016 � 0.012~0.024~0.032 � 0.016~0.032~0.047 300~390~490

75º LEAD
Gray Cast Iron
� 0.020~0.032~0.039 � 0.020~0.039~0.059 � 0.020~0.047~0.071
0.020~0.059~0.079 - - - D
� 0.008~0.016~0.020 � 0.012~0.028~0.039 � 0.016~0.039~0.059 390~590~820

� 0.020~0.028~0.032 � 0.020~0.032~0.047 � 0.020~0.039~0.063


Nodular Cast Iron 0.020~0.047~0.071 - - -
� 0.008~0.012~0.016 � 0.012~0.024~0.032 � 0.016~0.032~0.047 330~490~660

Ni-base Heat Resistant � 0.008~0.016~0.024 � 0.008~0.020~0.035 � 0.008~0.024~0.039


0.008~0.032~0.047 - -

90º LEAD
Alloy � 0.006~0.008~0.012 � 0.008~0.016~0.024 � 0.008~0.020~0.032 70~100~160 70~100~160

� 0.008~0.016~0.024 � 0.008~0.020~0.035 � 0.008~0.024~0.039


E
Titanium Alloy 0.008~0.032~0.047 - -
� 0.006~0.008~0.012 � 0.008~0.016~0.024 � 0.008~0.020~0.032 130~200~260 100~160~230

� 0.020~0.032~0.039 � 0.020~0.039~0.059 � 0.020~0.047~0.071 � 0.020~0.059~0.079 � 0.020~0.059~0.079


Carbon Steel - -
� 0.002~0.004~0.008 � 0.002~0.006~0.012 � 0.002~0.008~0.012 � 0.002~0.008~0.012 � 0.002~0.008~0.016 390~590~820 390~590~820

HIGH FEED
� 0.020~0.032~0.039 � 0.020~0.039~0.059 � 0.020~0.047~0.071 � 0.020~0.059~0.079 � 0.020~0.059~0.079
Alloy Steel - -
� 0.002~0.004~0.008 � 0.002~0.006~0.012 � 0.002~0.008~0.012 � 0.002~0.008~0.012 � 0.002~0.008~0.016 330~520~720 330~520~720
F
Mold Steel � 0.020~0.028~0.032 � 0.020~0.032~0.047 � 0.020~0.039~0.063 � 0.020~0.047~0.071 � 0.020~0.047~0.071
- -
(~40HRc) � 0.002~0.003~0.006 � 0.002~0.004~0.008 � 0.002~0.006~0.008 � 0.002~0.006~0.008 � 0.002~0.006~0.012 260~460~590 260~460~590

Mold Steel � 0.008~0.012~0.020 � 0.008~0.020~0.032 � 0.008~0.024~0.035 � 0.008~0.028~0.039 � 0.008~0.028~0.039


- -

MULTI-FUNCTION
(40~50HRc) � 0.001~0.002~0.004 � 0.001~0.003~0.006 � 0.001~0.004~0.006 � 0.001~0.004~0.006 � 0.001~0.004~0.008 200~330~430 200~330~430

Austenitic � 0.020~0.028~0.032 � 0.020~0.032~0.047 � 0.020~0.039~0.063 � 0.020~0.047~0.071 � 0.020~0.047~0.071


Stainless Steel � 0.002~0.003~0.006 � 0.002~0.004~0.008 � 0.002~0.006~0.008 � 0.002~0.006~0.008 � 0.002~0.006~0.012 330~520~660 330~520~660
- - G
Martensitic � 0.020~0.028~0.032 � 0.020~0.032~0.047 � 0.020~0.039~0.063 � 0.020~0.047~0.071 � 0.020~0.047~0.071
LD Stainless Steel � 0.002~0.003~0.006 � 0.002~0.004~0.008 � 0.002~0.006~0.008 � 0.002~0.006~0.008 � 0.002~0.006~0.012 490~660~820
- -
590~790~980

Precipitation Hardened � 0.020~0.028~0.032 � 0.020~0.032~0.047 � 0.020~0.039~0.063 � 0.020~0.047~0.071 � 0.020~0.047~0.071


- - -

SLOT MILLS
Stainless Steel � 0.002~0.003~0.006 � 0.002~0.004~0.008 � 0.002~0.006~0.008 � 0.002~0.006~0.008 � 0.002~0.006~0.012 300~390~490

Gray Cast Iron


� 0.020~0.032~0.039 � 0.020~0.039~0.059 � 0.020~0.047~0.071 � 0.020~0.059~0.079 � 0.020~0.059~0.079
- - -
H
� 0.002~0.004~0.008 � 0.002~0.006~0.012 � 0.002~0.008~0.012 � 0.002~0.008~0.012 � 0.002~0.008~0.016 390~590~820

� 0.020~0.028~0.032 � 0.020~0.032~0.047 � 0.020~0.039~0.063 � 0.020~0.047~0.071 � 0.020~0.047~0.071


Nodular Cast Iron - - -
� 0.002~0.003~0.006 � 0.002~0.004~0.008 � 0.002~0.006~0.008 � 0.002~0.006~0.008 � 0.002~0.006~0.012 330~490~660

RADIUS / BALL-NOSE OTHER APPLICATIONS


Ni-base Heat Resistant � 0.008~0.016~0.024 � 0.008~0.020~0.035 � 0.008~0.024~0.039 � 0.008~0.032~0.047 � 0.008~0.032~0.047
- -
Alloy � 0.001~0.002~0.004 � 0.001~0.003~0.006 � 0.001~0.004~0.006 � 0.001~0.004~0.006 � 0.001~0.004~0.008 70~100~160 70~100~160
J
� 0.008~0.016~0.024 � 0.008~0.020~0.035 � 0.008~0.024~0.039 � 0.008~0.032~0.047 � 0.008~0.032~0.047
Titanium Alloy - -
� 0.001~0.002~0.004 � 0.001~0.003~0.006 � 0.001~0.004~0.006 � 0.001~0.004~0.006 � 0.001~0.004~0.008 130~200~260 100~160~230

� 0.020~0.032~0.039 � 0.020~0.039~0.059 � 0.020~0.047~0.071


Carbon Steel 0.020~0.059~0.079 - -
� 0.008~0.016~0.020 � 0.012~0.028~0.039 � 0.016~0.039~0.059 390~590~820 390~590~820

� 0.020~0.032~0.039 � 0.020~0.039~0.059 � 0.020~0.047~0.071


Alloy Steel 0.020~0.059~0.079 - -
� 0.008~0.016~0.020 � 0.012~0.028~0.039 � 0.016~0.039~0.059 330~520~720 330~520~720 K
Mold Steel � 0.020~0.028~0.032 � 0.020~0.032~0.047 � 0.020~0.039~0.063
0.020~0.047~0.071 - -
(~40HRc) � 0.008~0.012~0.016 � 0.012~0.024~0.032 � 0.016~0.032~0.047 260~460~590 260~460~590

Mold Steel � 0.006~0.012~0.020 � 0.008~0.020~0.032 � 0.008~0.024~0.035


0.008~0.028~0.039 - -

TOOL HOLDING
(40~50HRc) � 0.006~0.008~0.010 � 0.008~0.012~0.018 � 0.008~0.020~0.028 200~330~430 200~330~430

Austenitic
Stainless Steel
� 0.020~0.028~0.032
� 0.008~0.012~0.016
� 0.020~0.032~0.047
� 0.012~0.024~0.032
� 0.020~0.039~0.063
� 0.016~0.032~0.047
0.020~0.047~0.071
330~520~660 330~520~660
- - O
Martensitic � 0.020~0.028~0.032 � 0.020~0.032~0.047 � 0.020~0.039~0.063
FL Stainless Steel � 0.008~0.012~0.016 � 0.012~0.024~0.032 � 0.016~0.032~0.047
0.020~0.047~0.071
490~660~820
- -
590~790~980

Precipitation Hardened � 0.020~0.028~0.032 � 0.020~0.032~0.047 � 0.020~0.039~0.063


SPARE PARTS

0.020~0.047~0.071 - - -
Stainless Steel � 0.008~0.012~0.016 � 0.012~0.024~0.032 � 0.016~0.032~0.047 300~390~490

Gray Cast Iron


� 0.020~0.032~0.039 � 0.020~0.039~0.059 � 0.020~0.047~0.071
0.020~0.059~0.079 - - -
P
� 0.008~0.016~0.020 � 0.012~0.028~0.039 � 0.016~0.039~0.059 390~590~820

� 0.020~0.028~0.032 � 0.020~0.032~0.047 � 0.020~0.039~0.063


Nodular Cast Iron 0.020~0.047~0.071 - - -
� 0.008~0.012~0.016 � 0.012~0.024~0.032 � 0.016~0.032~0.047 330~490~660

Ni-base Heat Resistant � 0.008~0.016~0.024 � 0.008~0.020~0.035 � 0.008~0.024~0.039


TECHNICAL

0.008~0.032~0.047 - -
Alloy � 0.006~0.008~0.012 � 0.008~0.016~0.024 � 0.008~0.020~0.032 70~100~160 70~100~160
R
� 0.008~0.016~0.024 � 0.008~0.020~0.035 � 0.008~0.024~0.039
Titanium Alloy 0.008~0.032~0.047 - -
� 0.006~0.008~0.012 � 0.008~0.016~0.024 � 0.008~0.020~0.032 130~200~260 100~160~230

� For D.O.C. � 0.039" • Machining with coolant is recommended for Ni-base Heat Resistant Alloy and Titanium Alloy �: 1st Recommendation �: 2nd Recommendation
� For D.O.C. 0.040 - 0.059" • The figure in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual
� For D.O.C. 0.040 - 0.138" machining situation.
INDEX

� For D.O.C. � 0.079" • Machining with CAT30 or equivalent, feed rate should be reduced to 25% of recommended cutting conditions T
� For D.O.C. 0.080 - 0.197" • Internal coolant is recommended for slotting applications
• For finishing, maximum recommended feed is f = 0.059 ipt for SOMT14-LD type, f = 0.035 ipt for SOMT10-LD type, f = 0.118 ipt for SOMT14-FL type,
f = 0.055 ipt for SOMT10-FL type

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MFH-RAPTOR
� Approximate Programming Radius Adjustment
Cutting Edge Approx. R Unmachined Part Max. Wall
Shape Holder Chipbreaker
Angle � (°) (in) K (in) Angle (°)
GM 10° 0.118 0.034 90°
Workpiece Side Wall
Max. Inclination Angle
(º) MFH…-10-… LD 14° 0.148 0.027 65°

FL 14° 0.118 0.035 80°

GM 10° 0.148 0.054 90°

MFH…-14-… LD 16° 0.197 0.042 65°


Cutting Edge Angle γ Approx. R Unmachined Part K
FL 13° 0.118 0.054 80°

� Ramping Data
MFH…-10-… MFH…-14-…

Cutter Dia. ØD (in) 1.00" - 1.25" - 1.50" 2.00" 2.50" 3.00" Cutter Dia. ØD (in) 2.00" 2.50" 3.00" 4.00" 5.00" 6.00"

Cutter Dia. ØD (mm) 25mm 28mm 32mm 35mm 40mm 50mm 63mm 80mm Cutter Dia. ØD (mm) 50mm 63mm 80mm 100mm 125mm 160mm
Max. Ramping Angle Max. Ramping Angle
5° 4.5° 4° 3.5° 3° 2.5° 2° 1° 2° 1.8° 1° 0.5° 0.4° 0.2°
� max (°) � max (°)
tan � max 0.087 0.078 0.070 0.061 0.052 0.043 0.035 0.017 tan � max 0.035 0.031 0.017 0.009 0.007 0.003

� Ramping Guide � Plunging


• Ramping angle should be under � max (maximum
Insert Maximum
ramping angle) in the above cutting conditions -
ae Description Width of Cut (ae)
• Reduce recommended feed rate in cutting conditions
above by 70% SOMT10 Type
HIGH FEED

0.315"
F D.O.C. SOMT14 Type
Formula for Max. 0.453"
L= ñNBY
Cutting Length (L)
at Max. Ramping Angle tan � max %0$
• LD and FL chipbreakers are not available for plunging
• Reduce feed rate to fz � 0.008ipt when plunging

� Helical Milling
”%I %SJMMJOH%JBNFUFS

• For Helical milling, use between Min. Drilling Dia. and Max. Drilling Dia.
Holder Min. Drilling Dia. Max. Drilling Dia.
Exceeding Max. Under Min.
Machining Dia. Machining Dia. MFH…-10-… 2×D−0.709" 2×D−0.079" $VUUJOH%JSFDUJPO
MFH…-14-… 2×D−0.984" 2×D−0.079"

• Keep machine depth per rotation less than max D.O.C. (S)
in the cutter dimensions chart
• Use climb milling. (Refer to detail on right)
• Feed rates should be reduced to 50% of recommended
cutting condition (Page � F11)
• Use caution to eliminate incidences caused by producing ”%
Center Core Remains Center Core Hits Holder Body long chips
%SJMMJOH%JBNFUFS

� Drilling � 3D Machining
Contouring Helical
Chipbreaker Ramping Plunging Pocketing
9 (Rising Wall Angle) Milling
GM � � (90°) � � �

LD � Limit (65°) X X X

FL � Limit (80°) X X X
1E

• Some applications are not available depending on chipbreaker.


”% • For FL and LD type, there is a limit of rising wall angle during contouring.
$FOUFS$PSF

GM LD FL
Holder Max. Drilling Depth Max. Drilling Depth Max. Drilling Depth
X X X
(Pd) (Pd) (Pd)
MFH…-10-… 0.059" D−0.709" 0.059" D−0.551" 0.059" D−0.591"

MFH…-14-… 0.079" D−0.945" 0.079" D−0.709" 0.079" D−0.748"

[Drilling Depth]
See Max. Drilling Depth (Pd) in the above cutting conditions
Traversing after Drilling
� It is recommended to reduce feed by 25% of recommendation on Page � F11 until Center Core is removed
� Axial feed rate recommendation per revolution is 0.008 ipr while drilling

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MFH-RAPTOR MINI

MFH-RAPT R MiNi (Cutter Dia. Ø0.625" ~ Ø2.000")

GRADES
(Cutter Dia. Ø16mm ~ Ø32mm) A

Economical Inserts with 4 Cutting Edges

LINEUP / INSERTS
Max. D.O.C. (in) Application Range
0.197 B
High Feed Milling for Small Diameters and 0.138
MFH

Small Machining Centers 0.039


MFH Mini

45º / 70º LEAD


Ø0.625 Ø1.0 Ø1.25 Ø2.0 Ø6.0
Cutting Dia. (in) C

1 Good Chip Evacuation

75º LEAD
MFH Mini Controls Chip Biting with Convex Cutting Edge D
MFH Mini Competitor High Feed Cutter
Good Chip Evacuation Poor Chip Evacuation

90º LEAD
E

HIGH FEED
F

MULTI-FUNCTION
G
Chips Properly Ejected Outward Chips Clinging to the Insert

SLOT MILLS
High Quality Chip Biting in H
Surface Finish the Workpiece

RADIUS / BALL-NOSE OTHER APPLICATIONS


J

TOOL HOLDING
Cutting Conditions: Cutter Dia. Dc = Ø0.625" , Vc = 490 sfm, fz = 0.024 ipt, D.O.C. = 0.020" (20 Passes): Total 0.394" × 0.630", Dry Workpiece: Stainless Steel
O
2 Fine Pitch for Efficient Machining
Cutter Dia. 1.000" Type
SPARE PARTS

P
MFH Mini MFH
TECHNICAL

R
INDEX

T
5 Inserts 2 Inserts
MFH1000-W100-03-5T47 MFH1000-W100-10-2T

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MFH-RAPTOR MINI

� MFH Mini End Mill (Inch Size)

ØD

Ød h6
ØD1
S

L
Fig.1

Ød h6
Fig.2

Standard (Cylindrical)

� Toolholder Dimensions (Inch Size)


Max.

Coolant Hole
Rake Angle
Dimensions (in) Ramping

Drawing
(°)

Weight
Inserts
No. of

Angle
Stock

RPM
Max
(kg)
Part Number
HIGH FEED

F ØD ØD1 Ød L � S � A.R. R.R.

MFH 0625-W625-03-2T-3 Þ 2 0.625 0.310 0.625 3.196 1.250 0.039 2.8° 0.1 18,800

0750-W750-03-3T-4 Þ 3 0.750 0.435 0.750 4.070 2.000 0.039 1.7° 0.2 15,700
Standard Shank

1000-W100-03-4T47 Þ 4 1.000 0.685 1.000 4.820 2.500 0.039 1.2° 0.4 13,400
(Weldon)

-10° -15° Yes Fig.2


1000-W100-03-5T47 Þ 5 1.000 0.685 1.000 4.820 2.500 0.039 1.2° 0.4 13,400

1250-W125-03-5T-5 Þ 5 1.250 0.935 1.250 5.070 2.750 0.039 0.8° 0.7 11,400

1250-W125-03-6T-5 Þ 6 1.250 0.935 1.250 5.070 2.750 0.039 0.8° 0.7 11,400

MFH 0625-S625-03-2T-6 Þ 2 0.625 0.310 0.625 6.000 2.000 0.039 2.8° 0.2 18,800
Long Shank
(Cylindrical)

0750-S750-03-3T65 Þ 3 0.750 0.435 0.750 6.500 3.000 0.039 1.7° 0.3 15,700
-10° -15° Yes Fig.1
1000-S100-03-4T-7 Þ 4 1.000 0.685 1.000 7.000 4.000 0.039 1.2° 0.6 13,400

1250-S125-03-5T-8 Þ 5 1.250 0.935 1.250 8.000 4.750 0.039 0.8° 1.1 11,400

� Spare Parts and Applicable Inserts (Inch Size)


Spare Parts Caution with Max. Revolution
When running an end mill or a cutter at the
Pre-Set Anti-Seize
Clamp Screw Wrench Applicable maximum revolution, the insert or cutter may be
Torque Wrench* Compound
Part Number Inserts damaged by centrifugal force.
NEW � B13, F17
Coat Anti-Seize Compound (MP-1)
thinly on portion of taper and thread prior to
installation.
SB-3065TRP DTPM-8
PST-IP8 MP-1
MFH…-03-… Recommended Torque for LOGU030310ER-GM
*For prolonged insert and cutter life, it is
Insert Clamp 1.2 N·m recommended to use the pre-set torque wrench
to ensure proper insert screw force.
Recommended Cutting Conditions � F18 Pre-Set Torque Wrench sold separately.

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
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MFH-RAPTOR MINI

� MFH Mini End Mill (Metric Size)

GRADES
ØD
A

Ødh6
ØD1
S

LINEUP / INSERTS
L
Fig.1 B
ØD

Ødh6
ØD1

45º / 70º LEAD


C
S

L
Fig.2

75º LEAD
D

Ødh6
Standard (Cylindrical) Fig.3

90º LEAD
E
� Toolholder Dimensions (Metric Size)
Max.

Coolant Hole
Rake Angle
Dimensions (mm) Ramping

Drawing
(°)

Weight
Inserts
No. of

Angle
Stock

RPM
Max
(kg)
Part Number

HIGH FEED
ØD ØD1 Ød L � S � A.R. R.R. F
MFH 16-S16-03-2T ß 2 16 8 16 100 30 1 2.8° Fig.1 0.1 18,800

17-S16-03-2T ß 2 17 9 16 100 20 1 2.5° 0.1 17,900

MULTI-FUNCTION
Fig.2
18-S16-03-2T ß 2 18 10 16 100 20 1 2.1° 0.1 17,000

20-S20-03-3T ß 3 20 12 20 130 50 1 1.7° 0.3 15,700 G


Fig.1
20-S20-03-4T ß 4 20 12 20 130 50 1 1.7° 0.3 15,700
Standard Shank
(Cylindrical)

22-S20-03-3T ß 3 22 14 20 130 30 1 1.4° 0.3 14,700


Fig.2
22-S20-03-4T ß 4 22 14 20 130 30 1 1.4° -10° -15° Yes 0.3 14,700

SLOT MILLS
25-S25-03-4T ß 4 25 17 25 140 60 1 1.2° 0.5 13,400 H
Fig.1
25-S25-03-5T ß 5 25 17 25 140 60 1 1.2° 0.5 13,400

28-S25-03-4T ß 4 28 20 25 140 40 1 1.0° 0.5 12,400


Fig.2

RADIUS / BALL-NOSE OTHER APPLICATIONS


28-S25-03-5T ß 5 28 20 25 140 40 1 1.0° 0.5 12,400

32-S32-03-5T ß 5 32 24 32 150 70 1 0.8° 0.8 11,400


J
Fig.1
32-S32-03-6T ß 6 32 24 32 150 70 1 0.8° 0.8 11,400
MFH 16-W16-03-2T ß 2 16 8 16 79 30 1 2.8° 0.1 18,800

20-W20-03-3T ß 3 20 12 20 101 50 1 1.7° 0.2 15,700


Standard Shank

20-W20-03-4T ß 4 20 12 20 101 50 1 1.7° 0.2 15,700


(Weldon)

K
25-W25-03-4T ß 4 25 17 25 117 60 1 1.2° -10° -15° Yes Fig.3 0.4 13,400

25-W25-03-5T ß 5 25 17 25 117 60 1 1.2° 0.4 13,400

32-W32-03-5T ß 5 32 24 32 131 70 1 0.8° 0.7 11,400

TOOL HOLDING
32-W32-03-6T ß 6 32 24 32 131 70 1 0.8° 0.7 11,400
MFH 16-S16-03-2T-150 ß 2 16 8 16 150 50 1 2.8° 0.2 18,800 O
Long Shank
(Cylindrical)

20-S20-03-3T-160 ß 3 20 12 20 160 80 1 1.7° 0.3 15,700


-10° -15° Yes Fig.1
25-S25-03-4T-180 ß 4 25 17 25 180 100 1 1.2° 0.6 13,400
SPARE PARTS

32-S32-03-5T-200 ß 5 32 24 32 200 120 1 0.8° 1.1 11,400

� Spare Parts and Applicable Inserts (Metric Size) P


Spare Parts Caution with Max. Revolution
When running an end mill or a cutter at the
Pre-Set Anti-Seize
Clamp Screw Wrench Applicable maximum revolution, the insert or cutter may be
Torque Wrench* Compound
Inserts damaged by centrifugal force.
TECHNICAL

Part Number
NEW � B13, F17 R
Coat Anti-Seize Compound (MP-1)
thinly on portion of taper and thread prior to
installation.
SB-3065TRP DTPM-8
PST-IP8 MP-1
MFH…-03-… Recommended Torque for LOGU030310ER-GM*For prolonged insert and cutter life, it is
INDEX

Insert Clamp 1.2 N·m recommended to use the pre-set torque wrench
T
to ensure proper insert screw force.
Recommended Cutting Conditions � F18 Pre-Set Torque Wrench sold separately.

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
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MFH-RAPTOR MINI

� MFH Mini Face Mill (Inch Size)

ØD2
Ød
b

Ød2
Ød1
ØD1
ØD
HIGH FEED

F � Toolholder Dimensions (Inch Size)

Coolant Hole
Rake Angle
Dimensions (in) (°)

Weight
Inserts
No. of
Stock

RPM
Max
(kg)
Part Number
ØD ØD1 ØD2 Ød Ød1 Ød2 H E a b S A.R. R.R.

MFH 1500R-03-5T Þ 5 1.500 1.185 1.400 0.500 0.433 0.276 1.575 0.709 0.156 0.250 0.039 -10° -15° Yes 0.2 10,200

1500R-03-6T Þ 6 1.500 1.185 1.400 0.500 0.433 0.276 1.575 0.709 0.156 0.250 0.039 -10° -15° Yes 0.2 10,200

2000R-03-8T Þ 8 2.000 1.685 1.750 0.750 0.669 0.433 1.968 0.947 0.188 0.312 0.039 -10° -15° Yes 0.5 8,600

Multiple step slot milling is NOT recommended for MFH-Mini face mill diameters above Ø1.3" due to a danger of re-cutting chips

� Spare Parts and Applicable Inserts (Inch Size)


Spare Parts
Pre-Set Anti-Seize
Clamp Screw Wrench Arbor Bolt Applicable
Torque Wrench* Compound
Part Number Inserts
NEW � B13, F17

MFH1500-03-5T SB-3065TRP DTPM-8 HH1/4-0.75

MFH1500-03-6T Recommended Torque for PST-IP8 MP-1 HH1/4-0.75 LOGU030310ER-GM


Insert Clamp 1.2 N·m
MFH2000-03-8T HH3/8-1.25

Caution with Max. Revolution Recommended Cutting Conditions � F18


When running an end mill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force.

Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.

*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
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MFH-RAPTOR MINI

� MFH Mini Modular End Mill


ℓ M1

GRADES
H A
øD A

øD1

øD2

LINEUP / INSERTS
A B

ød
S
B A-A Section
L

45º / 70º LEAD


� Toolholder Dimensions C
Max. Rake Angle
Dimensions Ramping (°)

Coolant Hole
Angle
Inserts
No. of
Stock

RPM
Max
Unit

Part Number

75º LEAD
ØD ØD1 ØD2 Ød L � M1 H B S � A.R. R.R. D
(mm)

MFH 0625-M08-03-2T Þ 2 0.625 0.310 0.579 0.335 1.693 0.984 M8xP1.25 0.472 0.315 0.039 2.8° 18,800

0750-M10-03-3T Þ 3 0.750 0.435 0.728 0.413 1.929 1.181 M10xP1.5 0.591 0.354 0.039 1.7° 15,700

90º LEAD
1000-M12-03-4T Þ 4 1.000 0.685 0.906 0.492 2.244 1.378 M12xP1.75 0.748 0.394 0.039 1.2° 13,400
E
inch -10° -15° Yes
1000-M12-03-5T Þ 5 1.000 0.685 0.906 0.492 2.244 1.378 M12xP1.75 0.748 0.394 0.039 1.2° 13,400

1250-M16-03-5T Þ 5 1.250 0.935 1.181 0.669 2.480 1.575 M16xP2 0.945 0.472 0.039 0.8° 11,400

HIGH FEED
1250-M16-03-6T Þ 6 1.250 0.935 1.181 0.669 2.480 1.575 M16xP2 0.945 0.472 0.039 0.8° 11,400
F
MFH 16-M08-03-2T ß 2 16 8 14.7 8.5 43 25 M8xP1.25 12 8 1 2.8° 18,880

17-M08-03-2T ß 2 17 9 14.7 8.5 43 25 M8xP1.25 12 8 1 2.5° 17,900

18-M08-03-2T ß 2 18 10 14.7 8.5 43 25 M8xP1.25 12 8 1 2.1° 17,000

MULTI-FUNCTION
20-M10-03-3T ß 3 20 12 18.7 10.5 49 30 M10xP1.5 15 9 1 1.7° 15,700
G
20-M10-03-4T ß 4 20 12 18.7 10.5 49 30 M10xP1.5 15 9 1 1.7° 15,700

22-M10-03-3T ß 3 22 14 18.7 10.5 49 30 M10xP1.5 15 9 1 1.4° 14,700

22-M10-03-4T ß mm 4 22 14 18.7 10.5 49 30 M10xP1.5 15 9 1 1.4° -10° -15° Yes 14,700

SLOT MILLS
25-M12-03-4T ß 4 25 17 23.0 12.5 57 35 M12xP1.75 19 10 1 1.2° 13,400
H
25-M12-03-5T ß 5 25 17 23.0 12.5 57 35 M12xP1.75 19 10 1 1.2° 13,400

28-M12-03-4T ß 4 28 20 23.0 12.5 57 35 M12xP1.75 19 10 1 1.0° 12,400

RADIUS / BALL-NOSE OTHER APPLICATIONS


28-M12-03-5T ß 5 28 20 23.0 12.5 57 35 M12xP1.75 19 10 1 1.0° 12,400

32-M16-03-5T ß 5 32 24 30.0 17.0 63 40 M16xP2 24 12 1 0.8° 11,400


J
32-M16-03-6T ß 6 32 24 30.0 17.0 63 40 M16xP2 24 12 1 0.8° 11,400

* Dimension in ( ) is when mounting LD


� Spare Parts and Applicable Inserts
Spare Parts Caution with Max. Revolution
Pre-Set Anti-Seize
When running an end mill or a cutter at the K
Clamp Screw Wrench maximum revolution, the insert or cutter may be
Torque Wrench* Compound Applicable Inserts
Part Number damaged by centrifugal force.
Below
NEW
Coat Anti-Seize Compound (MP-1)

TOOL HOLDING
thinly on portion of taper and thread prior to
installation. O
SB-3065TRP DTPM-8

MFH…-03-… Recommended Torque for PST-IP8 MP-1 LOGU030310ER-GM


*For prolonged insert and cutter life, it is
Insert Clamp 1.2 N·m recommended to use the pre-set torque wrench
SPARE PARTS

to ensure proper insert screw force.


Recommended Cutting Conditions � F18 Pre-Set Torque Wrench sold separately. P
� Applicable Inserts (� B13)
Dimension (in) MEGACOAT NANO CVD
Insert Part Number
A T Ød W r� PR1535 PR1525 PR1510 CA6535
TECHNICAL

r� R
Ød
W

LOGU030310ER-GM 0.244 0.156 0.136 0.469 0.039 Þ Þ Þ Þ


A T
INDEX

T
General Purpose

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
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MFH-RAPTOR MINI

� MFH Mini Cutting Performance (GM Chipbreaker)


Fine Pitch End Mill Standard Pitch End Mill Standard Pitch End Mill MFH Mini Face Mill
(Cutter Dia. 0.625" - 0.750") (Cutter Dia. 1.000" - 1.250") (Cutter Dia. 1.500" - 2.000")

0.039
0.012 0.039
0.024 0.039
0.032 0.039
0.032
D.O.C. (in)

D.O.C. (in)

D.O.C. (in)

D.O.C. (in)
0.032 0.047
0.020 0.020 0.020 0.020

0.020 0.039 0.059 0.020 0.039 0.059 0.020 0.039 0.059 0.020 0.039 0.059
Feed Rate fz (ipt) Feed Rate fz (ipt) Feed Rate fz (ipt) Feed Rate fz (ipt)

� Recommended Cutting Conditions


Chipbreaker

Holder Description and Feed Rate (fz: ipt) *Recommended D.O.C. = 0.020" Reference Value Recommended Insert Grade (Vc: sfm)
Workpiece
Material MFH0625...2T MFH0750...3T N/A MFH1000...4T MFH1000...5T MFH1250...5T MFH1250...6T MFH1500...5T/6T MEGACOAT NANO CVD
(MFH16...2T) (MFH20...3T) (MFH20...4T) (MFH25...4T) (MFH25...5T) (MFH32...5T) (MFH32...6T) MFH2000...8T
PR1535 PR1525 PR1510 CA6535
� �
Carbon Steel 0.008~0.028~0.047 0.008~0.020~0.031 0.008~0.031~0.059 0.008~0.020~0.031 0.008~0.031~0.059 0.008~0.020~0.031 0.008~0.031~0.059 - -
390~590~820 390~590~820

� �
Alloy Steel 0.008~0.028~0.047 0.008~0.020~0.031 0.008~0.031~0.059 0.008~0.020~0.031 0.008~0.031~0.059 0.008~0.020~0.031 0.008~0.031~0.059 - -
330~520~720 330~520~720

Mold Steel � �
0.008~0.020~0.035 0.008~0.016~0.024 0.008~0.024~0.047 0.008~0.016~0.024 0.008~0.024~0.047 0.008~0.016~0.024 0.008~0.024~0.047 - -
( ~40 HRc) 260~460~590 260~460~590
HIGH FEED

Mold Steel � �
0.008~0.012~0.020 0.008~0.010~0.012 0.008~0.012~0.024 0.008~0.010~0.012 0.009~0.012~0.024 0.008~0.010~0.012 0.008~0.012~0.024 - -
F ( 40~50 HRc) 200~330~430 200~330~430

Austenitic � �
0.008~0.020~0.035 0.008~0.016~0.024 0.008~0.024~0.047 0.008~0.016~0.024 0.008~0.024~0.047 0.008~0.016~0.024 0.008~0.024~0.047 - -
Stainless Steel 330~520~660 330~520~660

Martensitic � �
GM Stainless Steel 0.008~0.020~0.035 0.008~0.016~0.024 0.008~0.024~0.047 0.008~0.016~0.024 0.008~0.024~0.047 0.008~0.016~0.024 0.008~0.024~0.047
490~660~820
- -
590~790~980

Precipitation

Hardened 0.008~0.020~0.035 0.008~0.016~0.024 0.008~0.024~0.047 0.008~0.016~0.024 0.008~0.024~0.047 0.008~0.016~0.024 0.008~0.024~0.047 - - -
300~390~490
Stainless Steel

Gray Cast Iron 0.008~0.028~0.047 0.008~0.020~0.031 0.008~0.031~0.059 0.008~0.020~0.031 0.008~0.031~0.059 0.008~0.020~0.031 0.008~0.031~0.059 - - -
390~590~820

Nodular Cast �
0.008~0.020~0.035 0.008~0.016~0.024 0.008~0.024~0.047 0.008~0.016~0.024 0.008~0.024~0.047 0.008~0.016~0.024 0.008~0.024~0.047 - - -
Iron 330~490~660

Ni-base Heat � �
0.008~0.012~0.024 0.008~0.010~0.016 0.008~0.016~0.031 0.008~0.010~0.016 0.008~0.016~0.031 0.008~0.010~0.016 0.008~0.016~0.031 - -
Resistant Alloy 70~100~160 70~100~160

� �
Titanium Alloy 0.008~0.012~0.024 0.008~0.010~0.016 0.008~0.016~0.031 0.008~0.010~0.016 0.008~0.016~0.031 0.008~0.010~0.016 0.008~0.016~0.031 - -
130~200~260 100~160~230

Standard Pitch End Mills  Fine Pitch End Mills MFH Mini Face Mills �: 1st Recommendation �: 2nd Recommendation
• Machining with coolant is recommended for Ni-base Heat Resistant Alloy and Titanium Alloy
• The number in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
• Machining with CAT30 or equivalent, feed rate should be reduced to 25% of recommended cutting conditions
• Internal coolant is recommended for slotting applications

� Approximate Programming Radius Adjustment


Cutting Edge Programmable Unmachined Part Max. Wall Angle
Shape Holder Chipbreaker Angle � (°) (R) (K)

Workpiece Side Wall


Max. Inclination Angle
(°)

Cutting Edge Angle


MFH…-03-… GM 12° 0.063" 0.015" 90°
γ (°)

Unmachined
Part (K)
Programmable (R)

800.823.7284
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MFH-RAPTOR MINI

� Ramping
Inch Size Standard and Modular End Mills and Mini Face Mills

GRADES
Holder Cutter Dia. Ø 0.625" 0.750" 1.000" 1.250" 1.500" 2.000" A
Max. Ramping
2.8° 1.7° 1.2° 0.8° 0.5° 0.4°
MFH…-03-… Angle (°)

LINEUP / INSERTS
tan � max 0.049 0.030 0.021 0.014 0.009 0.007

Metric Size Standard & Modular End Mills B


Holder Cutter Dia. Ø 16mm 17mm 18mm 20mm 22mm 25mm 28mm 32mm
Max. Ramping
2.8° 2.5° 2.1° 1.7° 1.4° 1.2° 1.0° 0.8°

45º / 70º LEAD


MFH…-03-… Angle (°)
tan � max 0.049 0.042 0.037 0.030 0.024 0.021 0.017 0.014 C
• Recommended ramping angle is � max (see chart above for recommended ramp angle) L
• Reduce recommended feed rate by 70%

75º LEAD
D.O.C.
Multiple step slot milling is NOT recommended Formula for Max.
L=
D
for MFH-Mini face mill diameters above Ø1.3" Cutting Length (L)
due to a danger of re-cutting chips at Max. Ramping Angle tan � max
� max

90º LEAD
D.O.C.
� Helical Milling E
• For Helical milling, use between Min. Drilling Dia. and Max. Drilling Dia. ”%I %SJMMJOH%JBNFUFS

Exceeding Max. Under Min.


Machining Dia. Machining Dia.

HIGH FEED
$VUUJOHEJSFDUJPO
Center Core Remains Center Core Hits Holder Body F

MULTI-FUNCTION
G
”%
%SJMMJOH%JBNFUFS

• Keep machine depth per rotation less than max D.O.C. (0.039”)

SLOT MILLS
Holder Min. Drilling Dia. Max. Drilling Dia. • Use climb milling. (Refer to detail on right) H
• Feed rate should be reduced to 50% of recommended cutting condition (Page � F18)
MFH…-03-… 2xØD−0.315" 2xØD−0.079" • Use caution to eliminate incidences caused by producing long chips

RADIUS / BALL-NOSE OTHER APPLICATIONS


� Drilling J
X
Max. Drilling Depth
Holder X
(Pd)
MFH…-03-… 0.039" ØD−0.354" K
Plunging After Drilling

• It is recommended to reduce feed by 25% of recommendation on Page � F18

TOOL HOLDING
Pd until Center Core is removed
• Axial feed rate recommendation per revolution is 0.008ipr while drilling O

Center Core ØD
SPARE PARTS

� Plunging P

Maximum
Insert Description
Width of Cut (ae)
TECHNICAL

LOGU03... 0.138" R
• Reduce feed rate to fz � 0.008 ipt when plunging
INDEX

800.823.7284
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MFH-RAPTOR MICRO
N
IT

(Cutter Dia. Ø0.375" ~ Ø0.625")

MFH-RAPT R MiCRo
(Cutter Dia. Ø8mm ~ Ø16mm)

Durable Design Aids in Chatter Resistance


Maximum D.O.C. 0.020". Stable High Feed Machining on a Wide Range of Applications

Molded Convex Cutting Edge


1 Stable Machining with Chattering Resistance
Molded Convex Cutting Edge Controls Initial Impact when Entering the Workpiece

High Precision G Class Insert

Cutting Force Comparison (In-house Evaluation) Increase in Cutting Force when Entering Work Piece
(In-house Evaluation)

800
800 MFH Micro Mild Increase in
Competitor B Cutting Force
627N
600 27% Cutting Force (N)
600
0.25 msec
582N
Cutting Force (N)
HIGH FEED

F DOWN 400
400

200
200
0.78 msec

0 0 0.2 0.4 0.6 0.8 1.0


MFH Micro Competitor A
Cutting Time (msec) [msec = 1/1,000 sec]

Cutting Conditions: Vc = 390 sfm, fz = 0.024 ipt, D.O.C. = 0.016" Cutting Conditions: Vc = 390 sfm, fz = 0.024 ipt, D.O.C. × ae = 0.016" × 0.197"
Cutter Dia. Ø0.375", Slotting, Dry  Workpiece: 1049 Cutter Dia. Ø0.375", Dry  Workpiece: 1049

2 Wide Range of Machining Applications


Wide Range of Machining Applications at a Maximum Depth of Cut of 0.020"
Stable Machining Even with Small Machining Centers
Cutting Performance Map (Cutter Dia. Ø0.375")

0.020
MFH Micro

0.016
D.O.C. (in)

0.012
Competitor C

0.008

0 0.008 0.016 0.024 0.032


fz (ipt)
(In-house Evaluation)

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3 Good Chip Evacuation

GRADES
A
Controls Chip Biting with Convex Cutting Edge

MFH Micro Competitor F

LINEUP / INSERTS
B
High Quality Chip Biting in
Surface Finish the Workpiece

45º / 70º LEAD


C

75º LEAD
D

90º LEAD
Good Chip Evacuation Poor Chip Evacuation E

HIGH FEED
F

MULTI-FUNCTION
G

Chips Properly Ejected Away


from Cutting Direction Chips Clinging to the Insert

SLOT MILLS
H
Cutting Conditions: Cutter Dia. Dc = Ø0.375", Vc = 390 sfm, fz = 0.024 ipt, (In-house Evaluation)
D.O.C. = 0.016" (25 Passes) Total 0.394", Dry  Workpiece: Structural Steel

RADIUS / BALL-NOSE OTHER APPLICATIONS


4 Replaces Solid End Mills to Reduce Machining Costs J

Suppresses Chattering and Increases Milling Efficiency


MFH Micro Compared to Solid End Mills
K
MFH Micro  Q = 0.93in3/min Solid End Mill  Q = 0.74in3/min Mechanical Parts  Slotting
Vc = 490 sfm, fz = 0.016 ipt Vc = 260 sfm, fz = 0.002 ipt Workpiece: 1049

TOOL HOLDING
D.O.C. × ae = 0.016" × 0.394", Dry D.O.C. × ae = 0.012" × 0.394", Dry
MFH10-S10-01-2T (2 Inserts) 1.2x Ø10mm (4 Flute)
LPGT010210ER-GM (PR1525) Machining
O
Efficiency
SPARE PARTS

0.394”
P
TECHNICAL

R
0.394”
INDEX

Resists Chattering at High Feed Rates Subject to Chattering and Feed per
T
(fz = 0.016 ipt) Tooth Cannot Be Increased
(User Evaluation)

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MFH-RAPTOR MICRO
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� MFH Micro End Mill


ØD

ØD1

Ødh6
Fig. 1

S

L
MFH0500-S500-01-3T-3
ØD

ØD1

Ødh6
Fig. 2

S �
L

Ødh6
Fig. 3

ØD

h6
ØD1
Fig. 4

Ød
S �
L

Ødh6
Fig. 5
HIGH FEED

F
� Toolholder Dimensions (Inch Size)
Max.

Coolant Hole
Rake
Dimensions (in) Ramping Angle

Drawing
(°)

Weight
Inserts

Clamp
Screw
No. of

Angle
Stock

RPM
Max
(kg)
Part Number
ØD ØD1 Ød L � S � A.R.

Standard
MFH 0375-S375-01-1T-3 � 1 0.375 0.225 0.375 3.000 0.750 0.020 3.0° 0.04 16,200
SB-
Shank 0500-S500-01-3T-3 Þ 3 0.500 0.350 0.500 3.000 0.750 0.020 2.0° +5° Yes Fig. 1 0.07 14,000
1840TRP
(Cylindrical)
0625-S625-01-4T35 Þ 4 0.625 0.475 0.625 3.500 1.000 0.020 1.2° 0.12 11,400

� Toolholder Dimensions (Metric Size)


Max.
Coolant Hole

Rake
Dimensions (mm) Ramping Angle Drawing
(°)

Weight
Inserts

Clamp
Screw
No. of

Angle
Stock

RPM
Max
(kg)
Part Number
ØD ØD1 Ød L � S � A.R.

MFH 08-S10-01-1T ß 1 8 4.2 10 75 16 0.5 4.0° 0.04 20,000


Standard 10-S10-01-2T ß 2 10 6.2 10 80 20 0.5 3.0° 0.04 16,200
Shank 5° Yes Fig. 2
(Cylindrical) 12-S12-01-3T ß 3 12 8.2 12 80 20 0.5 2.0° 0.06 14,000
16-S16-01-4T ß 4 16 12.2 16 90 25 0.5 1.2° 0.12 11,400
Oversize Shank
(Cylindrical)
MFH 14-S12-01-3T ß 3 14 10.2 12 80 20 0.5 1.5° 5° Yes Fig. 4 0.07 12,500
SB-
MFH 08-W10-01-1T ß 1 8 4.2 10 58 16 0.5 4.0° 0.03 20,000 1840TRP
Standard 10-W10-01-2T ß 2 10 6.2 10 60 20 0.5 3.0° 0.03 16,200
Shank 5° Yes Fig. 3
(Weldon) 12-W12-01-3T ß 3 12 8.2 12 65 20 0.5 2.0° 0.05 14,000
16-W16-01-4T ß 4 16 12.2 16 73 25 0.5 1.2° 0.10 11,400
Oversize
(Weldon)
MFH 14-W12-01-3T ß 3 14 10.2 12 65 20 0.5 1.5° 5° Yes Fig. 5 0.05 12,500

� Spare Parts and Applicable Inserts (Metric Size) Caution with Max. Revolution
When running an end mill or a cutter at the
Spare Parts
maximum revolution, the insert or cutter may be
Pre-Set Anti-Seize damaged by centrifugal force.
Clamp Screw Wrench Applicable
Torque Wrench* Compound
Part Number Inserts
Coat Anti-Seize Compound (MP-1)
NEW � B13, F23
thinly on portion of taper and thread prior to
installation.

MFH…-01-… SB-1840TRP FTP-6 PST-IP6 MP-1 LPGT010210ER-GM


*For prolonged insert and cutter life, it is
recommended to use the pre-set torque wrench
Recommended Cutting Conditions � F23 to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.

(Customer Service) 800.823.7284 - Option 1 U.S. Stock Standard : Þ


(Technical Support) 800.823.7284 - Option 2 Made to Order / Quoted Item : �
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E
� Applicable Inserts (� B13)
Dimension (in) MEGACOAT NANO CVD

GRADES
Insert Part Number
A T Ød W r� PR1535 PR1525 CA6535 A
r�

LINEUP / INSERTS
Ød
W
LPGT010210ER-GM 0.165 0.086 0.083 0.247 0.039 Þ Þ Þ
B
A T

45º / 70º LEAD


General Purpose
C

� Cutting Performance

Cutter Dia: Ø0.375" ~ Ø0.500" Cutter Dia: Ø0.625"

75º LEAD
Cutter Dia: Ø8 ~ Ø12 Cutter Dia: Ø14 ~ Ø16 D
0.020 0.020 0.020 0.020
Depth of Cut D.O.C. (in)

Depth of Cut D.O.C. (in)

Depth of Cut D.O.C. (in)

Depth of Cut D.O.C. (in)


0.016 0.016 0.016 0.016

90º LEAD
E
0.012 0.012 0.012 0.012

0.008 0.008 0.008 0.008

HIGH FEED
0.008 0.016 0.024
0.008 0.032
0.016 0.024 0.032 0.008 0.016 0.024
0.008 0.032
0.016 0.024 0.032 F
Feed fz (ipt) Feed fz (ipt) Feed fz (ipt) Feed fz (ipt)

MULTI-FUNCTION
� Recommended Cutting Conditions
G
Holder Description and Feed Rate (fz: ipt)
Chipbreaker

Recommended Insert Grade (Vc: sfm)


Workpiece *Recommended D.O.C. = 0.012" Reference Value
Material MFH0375…-3T MFH0500…-3T MFH0625…-4T MEGACOAT NANO CVD
MFH08-…-1T MFH14-…-3T
MFH10-…-2T MFH12-…-3T MFH16-…-4T

SLOT MILLS
PR1535 PR1525 CA6535
� �
H
Carbon Steel 0.008~0.016~0.024 0.008~0.020~0.031 -
390~590~820 390~590~820

� �
Alloy Steel 0.008~0.016~0.024 0.008~0.020~0.031 -

RADIUS / BALL-NOSE OTHER APPLICATIONS


330~520~720 330~520~720

Mold Steel
0.008~0.012~0.020 0.008~0.016~0.024
� �
- J
( ~40 HRc) 260~460~590 260~460~590

Mold Steel � �
0.008~0.010~0.012 0.008~0.010~0.016 -
( 40~50 HRc) 200~330~430 200~330~430

Austenitic � �
Stainless Steel
0.008~0.012~0.020 0.008~0.016~0.024
330~520~660 330~520~660
- K
Martensitic � �
GM Stainless Steel 0.008~0.012~0.020 0.008~0.016~0.024
490~660~820
-
590~790~980

TOOL HOLDING
Precipitation Hardened �
0.008~0.012~0.020 0.008~0.016~0.024 - -
Stainless Steel 300~390~490 O

Gray Cast Iron 0.008~0.016~0.024 0.008~0.020~0.031 - -
390~590~820
SPARE PARTS


Nodular Cast Iron 0.008~0.012~0.020 0.008~0.016~0.024 - -
330~490~660
P
Ni-base Heat Resistant � �
0.008~0.010~0.012 0.008~0.010~0.016 -
Alloy 70~100~160 70~100~160


Titanium Alloy 0.008~0.010~0.012 0.008~0.010~0.016 - -
TECHNICAL

130~200~260

�: 1st Recommendation �: 2nd Recommendation


R
• Machining with coolant is recommended for Ni-base Heat Resistant Alloy and Titanium Alloy
• The number in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
• Internal coolant is recommended for slotting applications
INDEX

800.823.7284
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MFH-RAPTOR MICRO
N
IT

� Approximate Programming Radius Adjustment


Programmable R Maximum Over Machining of Radius Maximum Unmachined Portion
Drawing
(in) (in) (in)

0.039 0 0.0083

M 0.047
M axim 0 0.0067
Maxim

Ap
mach

Machining Portion ac u (Recommended)


p
hin m
ro

ing Ov
x.R
ined
um u ortion

Unmachined of er
Portion Ra
diu
p

0.059 0.0032 0.0039


n-

s
Over Machined
Radius Portion

0.079 0.0110 0.0004

Cutting Edge Angle: 12°


� Ramping
Holder Cutter Dia. Ø 0.375" 0.500" 0.625" 8mm 10mm 12mm 14mm 16mm
Max. Ramping
3.0° 2.0° 1.2° 4.0° 3.0° 2.0° 1.5° 1.2°
MFH…-01-… Angle (°)
tan � max 0.052 0.035 0.021 0.070 0.052 0.035 0.026 0.021

Decrease Ramping Angle if Chips Become Excessively Long

• Recommended ramping angle is � max (see chart above for recommended ramp angle) L
• Reduce recommended feed rate by 70%

D.O.C.
Formula for Max.
HIGH FEED

Cutting Length (L) L=


F at Max. Ramping Angle tan � max

� max
D.O.C.

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E
� Helical Milling
• For Helical milling, use between Min. Drilling Dia. and Max. Drilling Dia.
ØDh (Drilling Diameter)

GRADES
Exceeding Max. Under Min. A
Machining Dia. Machining Dia.
Center Core Remains Center Core Hits Holder Body Cutting Direction

LINEUP / INSERTS
B

45º / 70º LEAD


ØD
(Drilling Diameter)
C
• Keep machine depth per rotation less than max D.O.C. (0.020”)
Holder Min. Drilling Dia. Max. Drilling Dia. • Use climb milling. (Refer to detail on right)
• Feed rate should be reduced to 50% of recommended cutting condition (Page � F23)
MFH…-01-… 2xØD−0.138" 2xØD−0.079" • Use caution to eliminate incidences caused by producing long chips

75º LEAD
D
� Drilling

X
Min. Drilling Depth Min. Cutting Length X

90º LEAD
Holder
(Pd) for Flat Bottom Surface E
MFH…-01-… 0.020" ØD-0.138"

Plunging After Drilling

HIGH FEED
Pd • It is recommended to reduce feed by 25% of recommendation on Page � F23 until Center Core is removed F
• Axial feed rate recommendation per revolution is 0.008ipr while drilling

Center Core ØD

MULTI-FUNCTION
� Plunging G

ae Insert Description Maximum Width of Cut (ae)

SLOT MILLS
LPGT01... 0.067" H
• Reduce feed rate to fz � 0.008 ipt when plunging

RADIUS / BALL-NOSE OTHER APPLICATIONS


J

TOOL HOLDING
O
SPARE PARTS

P
TECHNICAL

R
INDEX

800.823.7284
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HIGH FEED

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MULTI-FUNTION
END MILLS

G MULTI-FUNTION END MILLS


MEY
MEZ-G
G1 - G7
G2 - G7
G2
G6

G1
MEY MULTI-FUNCTION END MILL

� MEY End Mill Pocketing Drilling Shouldering Deep Slotting Facing

+0
ØD -0.2mm S

Ødh7
Standard Fig.1

S1

L

+0
ØD -0.2mm
S

Long Head

Ødh7
Fig.2

S1

L

Long Shank

� Toolholder Dimensions
Spare Parts
Rake Angle
Dimensions
No. of Inserts

Anti-seize
No. of Flutes

(°) Clamp Screw Wrench

Drawing
Compound
Stock

Unit

Part Number
MP-1
ØD Ød L � S S1 A.R. R.R.
MULTI-FUNCTION

MEY 1000-S100-HG Þ 1.000 1.000 5.486 1.549 1.102 0.295 -11° SB-3070TRG DT-10
G 4 Fig.1
Standard

1250-S125-HG Þ 1.250 5.858 1.921 1.417 0.374 -9° SB-4070TRG DT-15


inch 2 1.250 +13° MP-1
1500-S125-HG Þ 1.500 6.260 2.126 1.654 0.295 -11° SB-3070TRG DT-10
7 Fig.2
2000-S150-HG Þ 1.984 1.500 6.649 2.712 2.126 0.374 -9° SB-4070TRG DT-15

MEY 16-S16 ß 16
16 120 31 19 4.5 +11° -11° Fig.1 SB-2040TRG DTM-6
17-S16 ß 17

20-S20 ß 20
20 130 35 22 6.0 +13° - 9° Fig.1 SB-2555TRG DT-8
21-S20 ß 21
4
Standard

25-S25 ß 25
2 25 140 40 28 7.5 +13° -11° Fig.1 SB-3070TRG DT-10
26-S25 ß 26

32-S32 ß 32
32 150 50 36 9.5 +13° - 9° Fig.1 SB-4070TRG DT-15
33-S32 ß 33

40-S32 ß 40 32 160 55 42 7.5 -11° SB-3070TRG DT-10


7 +13° Fig.2
50-S42 ß 50 42 170 70 54 9.5 - 9° SB-4070TRG DT-15

MEY 16-S16-140H ß 16 16 140 51 19 4.5 +11° -11° SB-2040TRG DTM-6


Long Head

20-S20-150H ß 20 20 150 53 22 6.0 - 9° SB-2555TRG DT-8


mm 4 2 Fig.1 MP-1
25-S25-170H ß 25 25 170 70 28 7.5 +13° -11° SB-3070TRG DT-10

32-S32-180H ß 32 32 180 80 36 9.5 - 9° SB-4070TRG DT-15

MEY 16-S16-190 ß 16 61
16 190 19 4.5 +11° -11° Fig.1 SB-2040TRG DTM-6
17-S16-190 ß 17 31

20-S20-200 ß 20 63
20 200 22 6.0 +13° - 9° Fig.1 SB-2555TRG DT-8
21-S20-200 ß 21 35
4
Long Shank

25-S25-220 ß 25 80
2 25 220 28 7.5 +13° -11° Fig.1 SB-3070TRG DT-10
26-S25-220 ß 26 40

32-S32-230 ß 32 90
230 36 9.5 +13° - 9° Fig.1 SB-4070TRG DT-15
33-S32-230 ß 33 32 50

40-S32-240 ß 7 40 240 55 42 7.5 +13° -11° Fig.2 SB-3070TRG DT-10

50-S42-250 ß 7 50 42 250 70 54 9.5 +13° - 9° Fig.2 SB-4070TRG DT-15

S1 shows the edge length of the complete 2-insert part. Applicable Inserts � G3
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
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MEY MULTI-FUNCTION END MILL
� Applicable Inserts
Applicable Inserts � B19

GRADES
A
Part Number

LINEUP / INSERTS
Side Edge Insert No. of Inserts Center Edge Insert No. of Inserts
B
MEY 1000-S100-HG JOMT13T308ER-D 3 GOMT13T308ER-D 1

1250-S125-HG JOMT160408ER-D 3 GOMT160408ER-D 1

45º / 70º LEAD


1500-S125-HG JOMT13T308ER-D 6 GOMT13T308ER-D 1

2000-S150-HG JOMT160408ER-D 6 GOMT160408ER-D 1


C
MEY 16-S16(-...)
JOMT08T208ER-D 3 GOMT08T208ER-D 1
17-S16(-...)
20-S20(-...)

75º LEAD
21-S20(-...)
JOMT100308ER-D 3 GOMT100308ER-D 1 D
25-S25(-...)
JOMT13T308ER-D 3 GOMT13T308ER-D 1
26-S25(-...)
32-S32(-...)

90º LEAD
33-S32(-...)
JOMT160408ER-D 3 GOMT160408ER-D 1 E
40-S32(-...) JOMT13T308ER-D 6 GOMT13T308ER-D 1

50-S42(-...) JOMT160408ER-D 6 GOMT160408ER-D 1

HIGH FEED
� Recommended Cutting Conditions
F
fz (ipt) Recommended Insert Grade (Vc: sfm)
Workpiece
Material Shouldering MEGACOAT PVD Coated Carbide
Drilling
Slotting PR1225 PR1210 PR830

MULTI-FUNCTION
� �
Carbon Steel 0.003~0.006 0.002~0.010 -
390~820

390~660

G
Alloy Steel 0.003~0.006 0.002~0.010 -
330~720 330~590
� �
Mold Steel 0.003~0.005 0.002~0.006 -
260~590 260~490
� �
Stainless Steel 0.003~0.005 0.002~0.006 -
390~720 330~590

SLOT MILLS

Cast Iron 0.002~0.008 0.002~0.010 - 330~720 - H
�: 1st Recommendation �: 2nd Recommendation

� Drilling Precautions � Drilled Hole Bottom Shape

RADIUS / BALL-NOSE OTHER APPLICATIONS


(1) Drilling conditions should be calculated as one flute effective. Cutting Dia. (ØD) Max. Hole Depth Cutting Dia. a Shape of the bottom
(2) Use compressed air during drilling. 0.630" / Ø16mm 0.512" / 13mm 0.630" / 0.669" 0.020" Cutting Dia. ØD
J
(3) Carbon Steel other than low carbon steel can be drilled to a depth 0.669" / Ø17mm 0.512" / 13mm Ø16mm, Ø17mm 0.50mm
of 0.5D without step feeding. For soft steel or sticky material such as 0.787" / Ø20mm 0.669" / 17mm
0.787" / 0.827" 0.025"
stainless steel, step feed drilling (0.020"-0.039") is recommended. 0.827" / Ø21mm 0.669" / 17mm Ø20mm, Ø21mm 0.64mm
(4) For stainless steel drilling, coolant is recommended. 0.984" / Ø25mm 0.866" / 22mm
0.984" / 1.024" 0.033" a
1.024" / Ø26mm 0.866" / 22mm
(5) Please refer to the chart for maximum hole depth.
1.260" / Ø32mm 1.142" / 29mm
Ø25, Ø26 0.85mm K
1.260" / 1.299" 0.044" 0.630”~1.299”
1.299" / Ø33mm 1.142" / 29mm
Ø16mm~Ø33mm
1.575" / Ø40mm 1.417" / 36mm Ø32mm, Ø33mm 1.12mm
1.969" / Ø50mm 1.575" / 40mm
� Examples of MEY Multi-function Cutting

TOOL HOLDING
Cutting Dia. ØD
0.061"
1.575"
1.54mm
Drilling Slotting Ø40mm O
Ramping
+
a

Helical Milling Pocketing

Helical Milling 1.969" 0.065"


SPARE PARTS

Ramping Ø50mm 1.65mm 1.575”~1.969”


Ø40mm, Ø50mm
P
Plunging
TECHNICAL

R
INDEX

Shouldering
T

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MEY MULTI-FUNCTION END MILL
� MEY Cutting Performance [Workpiece Material: 1049]
Cutting Overhang Length A (in) Cutting Overhang Length A (in)
Part Number Part Number Shape
Dia. Dia.
MEY16-S16 1.220 [~2.402] (Not Recommended) 1.000" MEY1000-S1000 1.575 [~2.756] (Not Recommended)
Ø16mm MEY16-S16-140H - ~2.402 [~3.583] MEY25-S25 1.575 [~2.756] (Not Recommended)
MEY16-S16-190 - 2.402 ~3.583 Ø25mm MEY25-S25-170H - 2.756 [~3.937]
MEY17-S16 1.220 [~2.402] (Not Recommended) MEY25-S25-220 - ~3.150 ~3.937
Ø17mm
MEY17-S16-190 1.220 ~2.402 ~3.583 MEY26-S25 1.575 [~2.756] (Not Recommended)
Ø26mm
MEY20-S20 1.378 [~2.559] (Not Recommended) MEY26-S25-220 1.575 2.756 ~3.937
Ø20mm MEY20-S20-150H - ~2.559 [~3.740] 1.250" MEY1250-S125 1.969 [~3.150] (Not Recommended)
MEY20-S20-200 - 2.559 ~3.740 MEY32-S32 1.969 [~3.150] (Not Recommended)
MEY21-S20 1.378 [~2.559] (Not Recommended) Ø32mm MEY32-S32-180H - ~3.150 [~4.331]
Ø21mm
MEY21-S20-200 1.378 ~2.559 ~3.740 MEY32-S32-230 - 3.543 ~4.331]
When using dimensions in [ ], be careful that the chucking amount is sufficient. MEY33-S32 1.969 [~3.150] (Not Recommended)
Ø33mm
MEY33-S32-230 1.969 ~3.150 ~4.331
1.500" MEY1500-S125 2.165 [~3.346] [~4.528]
MEY40-S32 2.165 [~3.346] [~4.528]

A
Ø40mm
MEY40-S32-240 2.165 ~3.346 ~5.118
1.984" MEY2000-S150 2.756 [~3.937] [~5.118]
MEY50-S42 2.756 [~3.937] [~5.118]
Ø50mm
MEY50-S42-250 2.756 ~3.937 ~5.118

� Shouldering (Cutting Width ae = ØD/2) � Slotting


Part Number
Note) Part ae = ØD/4 � Ramping and Helical Milling
0.984
0.787 0.394

D.O.C. (in)
D.O.C. (in)

0.591
MEY16-S16 0.197
0.394
MEY17-S16
0.197
0 0
0.002 0.004 0.006 0.008 0.010 0.002 0.004 0.006 0.008
fz (ipt) fz (ipt)
0.984
MULTI-FUNCTION

0.787 0.394
D.O.C. (in)

G
D.O.C. (in)

0.591
MEY20-S20 0.197
0.394
MEY21-S20
0.197
0 0
0.002 0.004 0.006 0.008 0.010 0.002 0.004 0.006 0.008
fz (ipt) fz (ipt)
0.984
0.787 0.394
D.O.C. (in)
D.O.C. (in)

MEY1000-S1000 0.591
MEY25-S25 0.394 0.197
MEY26-S25 0.197
0 0
0.002 0.004 0.006 0.008 0.010 0.002 0.004 0.006 0.008
fz (ipt) fz (ipt)
1.969 0.984
1.575 0.787
D.O.C. (in)

D.O.C. (in)

MEY1250-S125 1.181 0.591


MEY32-S32 0.787 0.394
MEY33-S32 0.394 0.197
0 0
0.002 0.004 0.006 0.008 0.010 0.002 0.004 0.006 0.008
fz (ipt) fz (ipt)
0.984 0.984
0.787 0.787
D.O.C. (in)
D.O.C. (in)

0.591 0.591
MEY1500-S125
0.394 0.394
MEY40-S32
0.197 0.197
0 0
0.002 0.004 0.006 0.008 0.010 0.002 0.004 0.006 0.008
fz (ipt) fz (ipt)
0.984 0.984
0.787 0.787
D.O.C. (in)

D.O.C. (in)

0.591 0.591
MEY2000-S150
0.394 0.394
MEY50-S42
0.197 0.197
0 0
0.002 0.004 0.006 0.008 0.010 0.002 0.004 0.006 0.008
fz (ipt) fz (ipt)

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MEY MULTI-FUNCTION END MILL
� Drilling Depth [Standard / Long Head / Long Shank: 1049]
MEY1000-S100-HG
MEY16-S16 / MEY17-S16 MEY20-S20 / MEY21-S20
MEY25-S25 / MEY26-S25

GRADES
0.984 0.984 0.984
A
Drilling Depth H (in)

Drilling Depth H (in)

Drilling Depth H (in)


0.787 0.787 0.787

0.591 0.591 0.591

LINEUP / INSERTS
0.394 0.394 0.394

0.197 0.197 0.197

0
0.002 0.004 0.006 0.008
0
0.002 0.004 0.006 0.008
0
0.002 0.004 0.006 0.008
B
fz (ipt) fz (ipt) fz (ipt)
MEY1250-S125-HG MEY1500-S125-HG MEY2000-S150-HG

45º / 70º LEAD


MEY32-S32 / MEY33-S32 MEY40-S32 MEY50-S42
1.969 1.969 1.969 C
Drilling Depth H (in)

Drilling Depth H (in)

Drilling Depth H (in)


1.575 1.575 1.575
1.181 1.181 1.181

0.787 0.787 0.787

0.394 0.394 0.394

75º LEAD
D
0 0 0
0.002 0.004 0.006 0.008 0.002 0.004 0.006 0.008 0.002 0.004 0.006 0.008

fz (ipt) fz (ipt) fz (ipt)

� How to Use MEY Effectively

90º LEAD
Ramping / Helical Milling
E
• Ramping angle is recommended to be under 8°.
� Helical Milling Factors
• Plunge depth per revolution of helical milling should be set
under 1/2 of the tool diameter.
Use compressed air during machining. ØD (Cutting Dia.)

HIGH FEED
F

MULTI-FUNCTION
ØDS (Tool Center's Movement Dia.) G
ØDL(Machining Dia.)
h (Cutting Depth)

Under 8°
�×ØDS

SLOT MILLS

H

How to find “ØDS”

RADIUS / BALL-NOSE OTHER APPLICATIONS


ØDS=ØDL-ØD
How to find “h” J
h=�×ØDS×tan�
(� should be under 8°)

Shouldering K
• Tools with 0.039" larger cutting diameter than shank diameter are available.
• High wall shouldering is possible
• Lineup

TOOL HOLDING
Ød

Part Number Unit ØD Ød (Shank Dia.)


No interference O
MEY1500-S125-HG 1.500" 1.250"
inch
MEY2000-S1500-HG 1.984" 1.500"
MEY17-S16 17 16
MEY21-S20 21 20
SPARE PARTS

MEY26-S25 26 25
MEY33-S32 33 32 P
mm
MEY17-S16-190 17 16
MEY21-S20-200 21 20
MEY26-S25-220 26 25
MEY33-S32-230 33 32
TECHNICAL

ØD R
(Ød+0.394”: Cutting Dia.)
INDEX

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MEZ-G MULTI-FUNCTION END MILL

� MEZ-G End Mill Pocketing Drilling Shouldering Deep Slotting Facing

+0
ØD -0.2mm S

Ødh7
Fig.1

S1

L
Standard
+0
ØD -0.2mm
S

Ødh7
Fig.2

S1

Long Shank / Long Head L

� Toolholder Dimensions
Spare Parts
Rake Angle
Dimensions (mm)
No. of Inserts

No. of Flutes

(°) Clamp Screw Wrench Applicable

Drawing
Stock

Part Number Inserts

ØD Ød L � S A.R. R.R.
� B20

MEZ 16-S16G ß 4 2 16 16 120 31 16 -5° SB-2040TRG DTM-6 NDMT 080208ER-D�


20-S20G ß 4 2 20 20 130 33 21 -4° SB-2555TRG DT-8 NDMT 10T208ER-D�
+9° Fig.1
Standard

25-S25G ß 4 2 25 25 140 40 25 -5° SB-3070TRG DT-10 NEMT 120308ER-D�


32-S32G ß 4 2 32 32 150 50 33 -2° SB-4070TRG DT-15 NEMT 16T308ER-D�
MULTI-FUNCTION

40-S32G ß 7 2 39 32 160 55 39 -3° SB-3070TRG DT-10 NEMT 120308ER-D�


G 50-S42G ß 7 2 49 42 170 70 51
+9°
-2°
Fig.2
SB-4070TRG DT-15 NEMT 16T308ER-D�
MEZ 16-S16-140HG ß 4 2 16 16 140 51 16 -5° SB-2040TRG DTM-6 NDMT 080208ER-D�
Long Head

20-S20-150HG ß 4 2 20 20 150 53 21 -4° SB-2555TRG DT-8 NDMT 10T208ER-D�


+9° Fig.1
25-S25-170HG ß 4 2 25 25 170 70 25 -5° SB-3070TRG DT-10 NEMT 120308ER-D�
32-S32-180HG ß 4 2 32 32 180 80 33 -2° SB-4070TRG DT-15 NEMT 16T308ER-D�
MEZ 16-S16-190G ß 4 2 16 16 190 61 16 -5° SB-2040TRG DTM-6 NDMT 080208ER-D�
20-S20-200G ß 4 2 20 20 200 63 21 -4° SB-2555TRG DT-8 NDMT 10T208ER-D�
Long Shank

+9° Fig.1
25-S25-220G ß 4 2 25 25 220 80 25 -5° SB-3070TRG DT-10 NEMT 120308ER-D�
32-S32-230G ß 4 2 32 32 230 90 33 -2° SB-4070TRG DT-15 NEMT 16T308ER-D�
40-S32-240G ß 7 2 39 32 240 55 39 -3° SB-3070TRG DT-10 NEMT 120308ER-D�
+9° Fig.2
50-S42-250G ß 7 2 49 42 250 70 51 -2° SB-4070TRG DT-15 NEMT 16T308ER-D�

� Recommended Cutting Conditions • Drilling conditions should be calculated as one flute


line.Step feed (0.5-0.1mm) is recommended.
fz (ipt) Recommended Insert Grade (Vc: sfm) • Coolant is recommended when drilling stainless
Workpiece steel / cast iron.
Material Shouldering Cermet MEGACOAT Carbide
Drilling
Slotting TN100M PR1225 PR1210 KW10 • Down-Cut milling is recommended for the
improvement of tool life and surface finish.
� �
Carbon Steel 0.002~0.008 0.002~0.008 - - • Compressed air is recommended.
390~660 390~820
� �
Alloy Steel 0.002~0.008 0.002~0.008 - -
330~590 330~720
� �
Mold Steel 0.002~0.005 0.002~0.006 - -
330~590 260~590
� �
Stainless Steel 0.002~0.005 0.002~0.006 - -
390~660 390~720 (Shown from upside) (Shown from upside)
� �
Cast Iron 0.002~0.008 0.002~0.008 - - Up-cut Down-cut
330~720 260~490

Non-ferrous Metals 0.002~0.008 0.002~0.008 - - - 330~980
�: 1st Recommendation �: 2nd Recommendation Poor galling
Excellent surface finish,
stable and long tool
surface, wear
life, anti chattering
and chattering

� How to Use the Silver Drill Mill MEZ-G Effectively


Drilling Ramping · Helical Milling End Milling

• Step feeding is recommended for • Ramping angle is recommended • Tough edge insert is
good chip control. to be under 6°. recommended for high load
Under
(Depth approx. 1mm) • Plunge depth per revolution when ØD/2 end milling.
• Drill depth should be under 0.5D. helical milling should be under Under 6°
(High feed rate,large ap)
(D:Drilling Dia.) 1/2D. Use a low cutting force
N(D/E)MT...ER-DH N(D/E)MT...ER-DH
Use compressed air when during • Use compressed air when during insert to prevent chattering. (Tough Edge type) (Tough Edge type)
machining. machining.

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MEZ-G MULTI-FUNCTION END MILL
� Cutting Performance of MEZ-G [Workpiece Material: 1049]
Cutting Overhang Length A (in) Cutting Overhang Length A (in)
Part Number Part Number Shape
Dia. Dia.

GRADES
MEZ16-S16G 1.220 [~2.402] (Not Recommended) MEZ32-S32G 1.969 [~3.150] (Not Recommended) A
Ø16 MEZ16-S16-140HG - ~2.402 [~3.583] Ø32 MEZ32-S32-180HG - 3.150 [~4.331]

MEZ16-S16-190G - 2.402 ~3.583 MEZ32-S32-230G - 3.543 ~4.331

LINEUP / INSERTS
MEZ20-S20G 1.299 [~2.480] (Not Recommended) MEZ40-S32G 2.165 [~3.346] [~4.528]

Ø20 MEZ20-S20-150HG - ~2.480 [~3.661] Ø39 - - - - B


MEZ20-S20-200G - 2.480 ~3.661 MEZ40-S32-240G 2.165 ~3.346 ~4.528

MEZ25-S25G 1.575 [~2.756] (Not Recommended) MEZ50-S42G 2.756 [~3.937] [~5.118]

45º / 70º LEAD


Ø25 MEZ25-S25-170HG - 2.756 [~3.937] Ø49 - - - -

MEZ25-S25-220G - 3.150 ~3.937 MEZ50-S42-250G 2.756 ~3.937 ~5.118 C


When using dimensions in [ ], be careful that the chucking amount is sufficient.

� Shouldering / Slotting � Drilling Depth


� Shouldering

75º LEAD
� Slotting � Drilling Depth
Part Number (Cutting width ae = ØD/2)
� Ramping and Helical Milling (Standard / Long Head / Long Shank)
D
Note) Part ae = ØD/4

MEZ16,20,25-S��G
0.787 0.394
0.984

90º LEAD
0.591
E

Drilling Depth H (in)


0.787
D.O.C. (in)

D.O.C. (in)

0.394 0.197 0.591


MEZ16-S16G
0.197 0.394
0
0 0.197
0.002 0.004 0.006 0.002 0.004

HIGH FEED
0
fz (ipt) fz (ipt) 0.002 0.004 0.006 0.008
F
0.787 0.394
fz (ipt)

0.591 MEZ32,40,50-S��G

MULTI-FUNCTION
D.O.C. (in)

D.O.C. (in)

0.394 0.984
0.197
MEZ20-S20G
0.787 G
Drilling Depth H (in)
0.197
0.591
0
0
0.002 0.004 0.006 0.002 0.004 0.394

fz (ipt) fz (ipt) 0.197

SLOT MILLS
0
0.787 0.394
0.002 0.004 0.006 0.008 H
0.591
fz (ipt)
D.O.C. (in)

D.O.C. (in)

0.394 0.197
MEZ25-S25G

RADIUS / BALL-NOSE OTHER APPLICATIONS


0.197
Shape of the bottom of the drilled hole
0
0.002 0.004 0.006
0
0.002 0.004
(Ø16mm~Ø49mm) J
fz (ipt) fz (ipt)
ØD (Cutting Dia.)

0.787 0.394

0.591 Insert I.C.


K
D.O.C. (in)

D.O.C. (in)

0.2mm

0.394 0.197
a

MEZ32-S32G
0.197

TOOL HOLDING
0
0.002 0.004 0.006 0.002 0.004 Ø16mm~Ø32mm
fz (ipt) fz (ipt) O
0.787
Cutting Dia. Ø16mm Ø20mm Ø25mm Ø32mm
0.394

0.591
a 0.30mm 0.33mm 0.38mm 0.45mm
SPARE PARTS
D.O.C. (in)

D.O.C. (in)

0.394 0.197
MEZ40-S32G
0.197 ØD (Cutting Dia.)
P
0
0
0.002 0.004 0.006
0.002 0.004

fz (ipt) fz (ipt)
TECHNICAL
a

R
20 0.394
Ø39mm,Ø49mm
15
D.O.C. (in)

D.O.C. (in)

10 0.197
MEZ50-S42G Cutting Dia. Ø39mm Ø49mm
5
INDEX

0 0 a 0.68mm 0.74mm
T
0.05 0.1 0.15 0.002 0.004

fz (ipt) fz (ipt)

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MULTI-FUNCTION

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SLOT MILL

H MST SLOT MILL


MSTA
MSTB
MSTC
H1 - H27
H2 - H27
H4
H8
H13

H1
MST SLOT MILL

� MST Slot Mill

MSTA MSTB MSTC


For Narrow Groove Widths For Medium Groove Widths For Wide Groove Widths
Self Clamping Type Semi-adjustable Width Type Full-adjustable Width Type
Slot Width: 1.60 ~ 4.05mm Slot Width: 6.00 ~ 13.00mm Slot Width: 14.00 ~ 23.30mm

Lineup of MST Series Slot Mills

Slot Width (mm)


Applicable
Type Features 2.20
Inserts 1.60 3.05 4.05 6.00 8.00 10.00 13.00 14.00 16.00 18.00 20.00 22.00 24.00
(2.25)

MSTA SLT.. 1.60~4.05mm Fixed Þ Þ Þ Þ

MSTB LNEU12.. 6.00~13.00mm Semi-adjustable


* Adjustable in 0.50mm increments between 6.00mm and 13.00mm depending on
combination of inserts

SP..10T3.. 14.00~18.00mm Full-adjustable


* Adjustable between 14.00mm and 18.00mm
MSTC
SLOT MILLS

SD..1204... 18.00~23.30mm Full-adjustable


* Adjustable between 18.00mm and 23.30mm
H

MSTA Slot Mill [Slot Width 1.6, 2.2 (2.25), 3.05, 4.05mm]

� Self-clamping Type Slot Mill


MSTA Slot Mills have simple self-clamping system to allow for easy attachment by just
installing the insert.

� High Rigidity Clamping System


Owing to the highly rigid clamping system - with an end-stopper, the cutter enables
high operability and stable slotting by maintaining an accurate edge position.

� Double-Prism Clamping System


High replacement precision due to the clamping system with two prisms.

� Easy Replacement
The replacement of inserts is easy and quick by using special wrench.

*Wrench Sold Separately

MSTB Slot Mill (Slot Width 6.0~13.0mm)

� Up-right Type / Semi-adjustable Slot Width


� Easy and Secure Screw Holding
Inserts can be attached to the MSTB Slot Mills very easily by using clamp screws.

� Inserts have four edge and are, therefore, cost-effective

� Applicable to a variety of slotting by choosing different inserts


By changing the thickness of inserts, various slotting widths are possible up to a max of
13.00mm in 0.50mm increments.

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MST SLOT MILL

MSTC Slot Mill (Slot Width 14.0~23.3mm)


� Lay-down type inserts / fully adjustable slot width

GRADES
For Slotting
A
� Applicable to various slotting needs. Slotting widths: 14.0mm to 23.3mm
Cutter Dia.: from 100mm to 160mm

LINEUP / INSERTS
� Smooth slotting width adjustment is possible due to unique cam style adjustment mechanism
B
� Four-sided inserts are cost-effective

� Wide range of corner radii available

45º / 70º LEAD


� When utilizing wiper edge insert, an excellent surface finish can be expected
C
� Numerous insert geometries and grades, are available for
various types of workpiece machining

75º LEAD
Insert Features D

Insert Shape CA0835


• TiN+TiCN+Al2O3 based CVD Coated Carbide

90º LEAD
Symbol SB SD SE • For Carbon Steel, Alloy Steel, Stainless Steel and Nodular Cast Iron.
• For middle to high speed machining. E
PR0725
• TiN+TiCN+TiN based Multi-layer PVD Coated Carbide
m m m • For Carbon Steel, Alloy Steel, Stainless Steel, Heat Resistant Alloys and
Rake Angle

HIGH FEED
Nodular Cast Iron.
• For medium speed machining. F
PR0735
• TiN based PVD Coated Carbide

MULTI-FUNCTION
• For Stainless Steel, Heat Resistant Alloys, etc.
• For low to medium speed machining.
G
PR0110
Shape
• TiB2 based PVD Coated Carbide
• For Non-ferrous Metals such as Aluminum Alloys (Si<10%) and Titanium Alloys.

SLOT MILLS
• For high speed machining.
H

RADIUS / BALL-NOSE OTHER APPLICATIONS


With Boss
J
Right-hand Left-hand For Shouldering

TOOL HOLDING
O
SPARE PARTS

P
TECHNICAL

R
INDEX

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MSTA SLOT MILL (SELF-CLAMPING)

� Identification System Slotting Slotting Cut-Off

MSTA ��� N ��� − �� T


Self-clamping Cutting Edge No. of
Neutral
Type Slot Mill Dia. Width Flutes

� MSTA (Inch Size)


8 8

%
"

”
"

”E
5
Drive Ring (sold separately)
Assembly Example

� Toolholder Dimensions (Inch Size)


Edge Spare Parts
Slot Depth Dimensions (in) Applicable
Width Wrench
Stock

No. of Weight Max.


Part Number Inserts
Inserts (kg) RPM
W T ØD Ød A � H6
(in) (in) (H7)

MSTA 02N063-5T ß 0.625 5 2.500 0.625 0.03 5,100

03N063-7T ß 0.875 7 3.000 0.625 0.04 4,000


0.063 0.051 SLT16…
04N063-9T ß 1.063 9 4.000 1.000 0.07 3,200

05N063-11T ß 1.375 11 5.000 1.250 0.10 2,600

MSTA 03N089-7T ß 0.875 7 3.000 0.625 0.05 4,000

04N089-9T ß 0.089 1.063 9 4.000 1.000 0.071 0.08 3,200 MS-FRW1 SLT22…
SLOT MILLS

(Wrench is not included.


06N089-14T ß 1.438 14 6.000 1.250 0.30 2,000
H Please purchase it separately)
MSTA 02N126-4T ß 0.625 4 2.500 0.625 0.05 5,100
• How to Use Wrench
03N126-6T ß 0.875 6 3.000 0.625 0.08 4,000 Ref. to Page

04N126-9T ß 0.120 1.063 9 4.000 1.000 0.095 0.13 3,200 � H7 SLT30…


05N126-11T ß 1.375 11 5.000 1.250 0.20 2,600

06N126-14T ß 1.438 14 6.000 1.250 0.35 2,000

MSTA 03N164-6T ß 0.875 6 3.000 0.625 0.10 4,000

04N164-9T ß 0.160 1.063 9 4.000 1.000 0.134 0.15 3,200 SLT40…


1.375
05N164-11T ß (34.925mm)
11 5.000 1.250 0.25 2,600

Note) 1. A
‌ ttach the drive ring (sold separately) to MSTA slot mill to use. Drive ring is sold separately.
Applicable Arbor � H27
Please purchase two drive rings per one MSTA slot mill.
2. Do not exceed the max. revolution. Recommended Cutting Conditions � H7
3. Do not operate cutter on reverse revolution.
4. Wrench (MS-FRW1) is not included. Please purchase it separately.

� Drive Ring (Inch Size)


Dimensions (in)
Drawing
Stock

Applicable
Shape Part Number Toolholders
Ød ØD A1 a Ød1

DR0625-1250A ß 0.625 1.250 0.315 0.130 0.158 Fig.1 MSTA 02N126-4T


m (15.875mm) (31.750mm) (8mm) (3.3mm) (4mm)
m m

B DR0625-1250B ß Fig.2 MSTA 02N063-5T


0.625 1.250 0.315 0.130 0.120
B
”%

m

m

(15.875mm) (31.750mm) (8mm) (3.3mm) (3mm)


B

DR0625-1250C ß Fig.3 MSTA 03Nßßß-ßT


”%
”%

”E ”E
”E DR1000-1875 ß 1.000 1.875 0.394 0.256 0.200 Fig.3 MSTA 04Nßßß-ßT
”E

(25.400mm) (47.625mm) (10mm) (6.5mm) (5mm)


”E

"  m
”E

" m  "
DR1250-2250 ß 1.250 2.250 0.394 0.319 0.240 Fig.3 MSTA 05Nßßß-ßT
(31.750mm) (57.150mm) (10mm) (8.1mm) (6mm)

Fig.1 Fig.2 Fig.3 DR1250-3125 ß 1.250 3.125 0.472 0.319 0.472 Fig.3 MSTA 06Nßßß-ßT
(31.750mm) (79.375mm) (12mm) (8.1mm) (12mm)

Wrenches and drive rings are sold in 1 piece per box.

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
H4 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MSTA SLOT MILL (SELF-CLAMPING)

� MSTA (Metric Size)

GRADES
8 8
A

%
"

LINEUP / INSERTS
"
B

”E

45º / 70º LEAD


5
Drive Ring (sold separately) C
Assembly Example

� Toolholder Dimensions (Metric Size)


Edge Slot Spare Parts
Dimensions (mm)

75º LEAD
Width Depth Applicable
Wrench D
Stock

No. of Weight Max.


Part Number Inserts
Inserts (kg) RPM
W T ØD Ød A � H6
(mm) (mm) (H7)
MSTA 63N16-5T ß 15 5 63 16 0.03 5,100

90º LEAD
80N16-7T ß 21 7 80 16 0.04 4,000
100N16-9T ß
1.60
27 9 100 22
1.3
0.07 3,200
SLT16… E
125N16-11T ß 35 11 125 32 0.10 2,600
MSTA 63N22-5T ß 15 5 63 16 0.03 5,100
80N22-7T ß 21 7 80 16 0.05 4,000

HIGH FEED
2.20
100N22-9T ß
(2.25)
27 9 100 22 1.8 0.08 3,200 SLT22… F
ß MS-FRW1
125N22-11T 35 11 125 32 0.12 2,600
(Wrench is not included.
160N22-14T ß 40 14 160 40 0.30 2,000 Please purchase it separately)
MSTA 63N30-4T ß 15 4 63 16 0.05 5,100

MULTI-FUNCTION
• How to use Wrench
80N30-6T ß 21 6 80 16 0.08 4,000
Ref. to page
100N30-9T ß 3.00 27 9 100 22 2.4 0.13 3,200 SLT30… G
� H7
125N30-11T ß 35 11 125 32 0.20 2,600
160N30-14T ß 40 14 160 40 0.35 2,000
MSTA 63N40-4T ß 15 4 63 16 0.06 5,100

SLOT MILLS
80N40-6T ß 21 6 80 16 0.10 4,000 H
100N40-9T ß 4.00 27 9 100 22 3.4 0.15 3,200 SLT40…
125N40-11T ß 35 11 125 32 0.25 2,600
160N40-14T ß 40 14 160 40 0.40 2,000

RADIUS / BALL-NOSE OTHER APPLICATIONS


Note) 1. A
‌ ttach the drive ring (sold separately) to MSTA slot mill to use. Drive ring is sold separately. Applicable Arbor � H27
Please purchase two drive rings per one MSTA slot mill. J
Recommended Cutting Conditions � H7
2. Do not exceed the max. revolution.
3. Do not operate cutter on reverse revolution.
4. Wrench (MS-FRW1) is not included. Please purchase it separately.

� Drive Ring (Metric Size) K


Dimensions (mm)
Drawing
Stock

Applicable
Shape Part Number Toolholders

TOOL HOLDING
Ød ØD A1 a Ød1
O
MSTA 63N16-5T
m DR16-32A ß 16 32 8 4.1 3 Fig.2
m m 63N22-7T
B
MSTA 63N30-4T
B
m

DR16-32B ß 16 32 8 4.1 4 Fig.1


”%

m

SPARE PARTS
B

63N40-4T
”%
”%

”E ”E
DR16-38 ß 16 38 8 4.1 4 Fig.3 MSTA 80NOO-OT P
”E
”E

"
”E

 m DR22-46 ß MSTA 100NOO-OT


”E

" m  " 22 46 10 6.1 5 Fig.3


DR32-55 ß 32 55 10 8.1 6 Fig.3 MSTA 125NOO-OOT
Fig.1 Fig.2 Fig.3 DR40-80 ß 40 80 12 10.1 12 Fig.3 MSTA 160NOO-OOT
TECHNICAL

R
INDEX

T
Wrenches and drive rings are sold in 1 piece per box.

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com H5
MSTA SLOT MILL (SELF-CLAMPING) SLT INSERT

� Insert Identification System

SLT 16 − 15 S KB
� � � � �

� Insert Symbol � Edge Width � Corner-R (r�) � Edge Preparation � Chipbreaker Symbol
Symbol Edge Width Symbol Corner-R (r�) Symbol Edge Preparation Symbol Rake Angle
16 1.60mm m
15 0.15mm KB
22 2.20mm(2.25mm)
S Chamfer + R-honed
30 3.05mm m
20 0.20mm KD
40 4.05mm

� A
 pplicable Inserts (SLT) P Carbon Steel / Alloy Steel � �
M Stainless Steel � �
Usage Classification
K Cast Iron �
� : 1st Choice
� : 2nd Choice N Non-ferrous Metals
Heat-resistant Alloys �
S Applicable
Titanium Alloy
Toolholder
PVD
Rake CVD Coated Coated
Dimensions (mm) Angle (°) Carbide
Insert Part Number Carbide

W r� � CA0835 PR0735
+0.00
SLT 16-15SKB 1.60 - 0.10 0.15 5° ß ß
+0.08
22-20SKB 2.20 ß ß

- 0.05

+0.15
8

30-20SKB 3.05 - 0.00 0.20 5° Þ Þ


+0.15
40-20SKB 4.05 ß ß

- 0.00
� H4-H5
+0.00
SLT 16-15SKD 1.60 - 0.10 0.15 15° ß ß
î
SLOT MILLS

H 22-20SKD 2.25
+0.15
- 0.00 ß ß
+0.15
30-20SKD 3.05 - 0.00 0.20 15° ß ß
+0.15
40-20SKD 4.05 - 0.00 ß ß
Low Cutting Force

� Chipbreaker Selection
KB Chipbreaker ··· General Purpose Chipbreaker for Steel and Cast Iron
KD Chipbreaker ··· Low Cutting Force Chipbreaker for Stainless Steel

� Feature of Insert Grades


� CA0835
• TiN+TiCN+Al2O3 based CVD Coated Carbide
• For Carbon Steel, Alloy Steel, Stainless Steel and Nodular Cast Iron.
• For medium to high speed machining.
� PR0735
• TiN base PVD Coated Carbide
• For Stainless Steel, Heat-Resistant Alloys, etc.
• For low to medium speed machining.

Inserts are sold in 10 piece boxes.

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
H6 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MSTA SLOT MILL (SELF-CLAMPING)
� Set up
)PXUPJOTUBMMJOTFSUT

GRADES
8SFODI4VQQPSU)PMF
A
*/*OEJDBUFE4JEF
 1VUJOTFSUJOTJEFUIFTMPUNJMM
 *OTFSUPOFPGUIFQJOTPOUIFXSFODI PO*/JOEJDBUFE

LINEUP / INSERTS
TJEF
JOUPUIFXSFODITVQQPSUIPMF

*/
 6TJOHUIFPUIFSQJO QVTIUIFGSPOUSFMJFGTVSGBDFPGUIF B
JOTFSU
 3PUBUFUIFXSFODIVOUJMJOTFSUTCBDLFOENBLFT
DPOUBDUXJUITMPUNJMM

45º / 70º LEAD


C
)PXUPSFNPWFJOTFSUT

065*OEJDBUFE4JEF

75º LEAD
 *OTFSUPOFPGUIFQJOTPOUIFXSFODI PO065JOEJDBUFE
D
TJEF
JOUPUIFXSFODITVQQPSUIPMF BOEJOTFSUPUIFSQJO
JOUPUIFJOTFSUSFNPWBMIPMF

065
 *OTFSUDBOCFSFNPWFECZSPUBUJOHUIFXSFODIDPVOUFS
DMPDLXJTF "NBHOFUJTJOTUBMMFEPO065JOEJDBUFE

90º LEAD
*OTFSU3FNPWBM)PMFGPS8SFODI
TJEF
E

Note) Use appropriate wrench for set up.

� Recommended Cutting Conditions

HIGH FEED
Recommended Insert Grade (Vc: sfm) fz (ipt) F
CVD PVD

Notes
Workpiece Hardness Edge Width
Material (HRC) Coated Carbide Coated Carbide

MULTI-FUNCTION
0.063" 0.087" (0.089") 0.118" 0.157"
CA0835 PR0735
1.60mm 2.20mm (2.25mm) 3.00mm 4.00mm
G
Low Carbon Steel 1010~1025 20 820~1020 660~820 0.001~0.005 0.002~0.006 0.002~0.007 0.003~0.008

1030~1059, 1060
29 520~620 430~520 0.001~0.005 0.002~0.006 0.002~0.007 0.003~0.008
Annealed
Carbon Steel

SLOT MILLS
1030~1059, 1060
37 460~590 360~490 0.001~0.005 0.002~0.006 0.002~0.007 0.003~0.008
Heat Treated H
Annealed 28 460~590 360~490 0.001~0.005 0.002~0.006 0.002~0.007 0.003~0.008

Coolant
Alloy Steel

RADIUS / BALL-NOSE OTHER APPLICATIONS


Heat Treated 41 390~520 330~430 0.001~0.004 0.002~0.005 0.002~0.006 0.003~0.007

High Carbon Alloy D2, H13, etc. 42 330~460 260~390 0.001~0.004 0.002~0.005 0.002~0.006 0.003~0.007 J
304, 316, etc.
33 490~620 260~390 0.001~0.004 0.002~0.005 0.002~0.006 0.003~0.007
Austenitic
Stainless Steel
403, 410, etc.
45 460~590 200~260 0.001~0.004 0.002~0.005 0.002~0.006 0.003~0.007
Martensitic

Gray Cast Iron NO.45~NO.60 38 520~660 - 0.001~0.005 0.002~0.006 0.002~0.007 0.003~0.008


K

Dry
60-40-18~70-50-05 25 430~520 - 0.001~0.005 0.002~0.006 0.002~0.007 0.003~0.008
Nodular Cast Iron

TOOL HOLDING
80-60-03~120-90-02 37 360~460 - 0.001~0.005 0.002~0.006 0.002~0.007 0.003~0.008
O

Note) 1. ‌Use down-cut machining.


%

2. ‌If D.O.C. is under 1/10 of Cutter Dia.(ØD), it is possible


”

SPARE PARTS

to increase feed per tooth (fz) 40%.


P
%0$

TECHNICAL

R
INDEX

800.823.7284
Visit us online at KyoceraPrecisionTools.com H7
MSTB SLOT MILL (UP-RIGHT)

� Identification System Slotting Slotting Cut-Off

� MSTB Slot Mill


Inch Size Metric Size

MSTB ���� A N ��� − � T MSTB ��� A N ���� − � T


Slot Mill with Cutting Dia. Edge Width No. of Slot Mill with Cutting Dia. Edge Width No. of
Up-right Insert (inch) (inch) Flutes Up-right Insert (mm) (mm) Flutes

A : Without Boss
A : Without Boss N : Neutral N : Neutral
S : With Boss

� MSTB Without Boss


C
8

"


”%
B

”E
”E

In order to be used in

5
combination with two or more
mills, this slot mill has 2 key slots.

� Toolholder Dimensions (Inch Size)


Edge Width Slot No. of Dimensions (inch)
(inch) Depth
Stock

No. of Edge Weight Max.


Part Number Lines
Inserts (kg) RPM
W W T � H11 Ød
ØD Ød1 A a b
(Min.) (Max.) (inch) (H7)

MSTB 3000AN250-4T ß 0.250 0.289 0.625 8 4 3.000 1.000 1.500 0.500 1.106 0.250 0.3 9,470

4000AN250-5T ß 0.935 10 5 4.000 0.3 8,200


SLOT MILLS

0.250 0.289 1.250 1.880 0.500 1.386 0.312


H 5000AN250-6T ß 1.435 12 6 5.000 0.7 7,300

6000AN250-8T ß 0.250 0.289 1.750 16 8 6.000 1.500 2.250 0.500 1.665 0.375 1.0 6,700

MSTB 4000AN312-5T ß 0.966 10 5 4.000 0.5 7,400


0.312 0.351 1.250 1.880 0.500 1.386 0.312
5000AN312-6T ß 1.466 12 6 5.000 0.8 6,600

6000AN312-8T ß 0.312 0.351 1.781 16 8 6.000 1.500 2.250 0.500 1.665 0.375 1.1 6,000

MSTB 4000AN375-3T ß 1.000 9 3 4.000 0.5 7,400


0.375 0.414 1.250 1.880 0.500 1.386 0.312
5000AN375-4T ß 1.500 12 4 5.000 0.8 6,600

6000AN375-5T ß 0.375 0.414 1.812 15 5 6.000 1.500 2.250 0.500 1.665 0.375 1.3 6,000

MSTB 4000AN500-3T ß 1.060 9 3 4.000 0.6 4,900


0.500 0.539 1.250 1.880 0.500 1.386 0.312
5000AN500-4T ß 1.560 12 4 5.000 1.1 4,400

6000AN500-5T ß 0.500 0.539 1.875 15 5 6.000 1.500 2.250 0.500 1.665 0.375 1.7 4,000

� Toolholder Dimensions (Metric Size)


Edge Width Slot No. of Dimensions (mm)
(mm) Depth
Stock

No. of Edge Weight Max.


Part Number Lines
Inserts (kg) RPM
W W T � H11 Ød
ØD Ød1 A a b
(Min.) (Max.) (mm) (H7)
MSTB 80AN0607-4T ß 6 7 15.0 8 4 80 27 44 12 29.8 7 0.3 9,240

100AN0607-5T ß 6 7 21.0 10 5 100 32 52 12 34.8 8 0.4 8,270

125AN0607-6T ß 28.0 12 6 125 0.7 7,390


6 7 40 63 12 43.5 10
160AN0607-8T ß 45.5 16 8 160 1.1 6,540

MSTB 80AN0809-4T ß 8 9 16.0 8 4 80 27 44 12 29.8 7 0.4 9,240

100AN0809-5T ß 8 9 22.0 10 5 100 32 52 12 34.8 8 0.5 8,270

160AN0809-8T ß 8 9 45.5 16 8 160 40 63 12 43.5 10 1.3 6,540

MSTB 125AN1011-4T ß 30.0 12 4 125 0.9 7,390


10 11 40 63 12 43.5 10
160AN1011-5T ß 47.5 15 5 160 1.6 6,540

MSTB 160AN1213-5T ß 12 13 48.5 15 5 160 40 63 12 43.5 10 1.6 6,540

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
H8 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MSTB SLOT MILL (UP-RIGHT)

� MSTB With Boss


)

GRADES
8 A
&
B

LINEUP / INSERTS
B

”E
”E

”%
”"
”E
C

45º / 70º LEAD


C

5
� Toolholder Dimensions
Slot

Edge Lines
Edge Width Depth Dimensions

75º LEAD
D
Inserts
No. of

No. of
Stock

Weight Max.
Unit

Part Number (kg) RPM


W W Ød H
T ØD ØA E a b Ød1 Ød2
(Min.) (Max.) (H7) (Min.)

MSTB 2500SN250-3T ß 0.250 0.289 0.550 6 3 2.500 0.750 1.580 1.875 0.075 0.220 0.332 - 0.406 0.5 10,400
inch

90º LEAD
2500SN312-3T ß 0.312 0.351 0.550 6 3 2.500 0.750 1.580 1.875 0.075 0.220 0.332 - 0.406 0.6 9,400 E
MSTB 80SN0607-4T ß 16 8 4 80 22 40 23 6.3 10.4 18 12 0.7 9,240

100SN0607-5T ß 6 7 21 10 5 100 27 50 50 24 7.0 12.4 20 14 1.0 8,270

160SN0607-8T ß 41 16 8 160 40 70 28 9.0 16.4 33 22 1.9 6,540

HIGH FEED
MSTB 80SN0809-4T ß 16 8 4 80 22 40 23 6.3 10.4 18 12 0.8 9,240 F
mm
100SN0809-5T ß 8 9 21 10 5 100 27 50 50 24 7.0 12.4 20 14 1.2 8,270

160SN0809-8T ß 41 16 8 160 40 70 28 9.0 16.4 33 22 2.2 6,540

MULTI-FUNCTION
MSTB 125SN1011-4T ß 26 12 4 125 2.0 7,390
10 11 40 70 50 28 9.0 16.4 33 22 G
160SN1011-5T ß 43 15 5 160 2.5 6,540

Note) H (Min.) dimension shows case of minimum edge width.

� Spare Parts and Applicable Inserts

SLOT MILLS
Spare Parts H
Anti-seize
Clamp Screw Wrench Arbor Bolt Applicable
Compound
Part Number Inserts

RADIUS / BALL-NOSE OTHER APPLICATIONS


� H10-H11
M
J
MPP--1
1

MSTB ßßßßAN250-ßT SE-40055TR TT-15L MP-1 -

Without Inch ßßßßAN312-ßT


SE-40068TR TT-15L MP-1 -
Boss Sizes
ßßßßAN375-ßT K
ßßßßAN500-ßT SE-40090TR TT-15L MP-1 -

MSTB ßßßAN0607-ßT SE-40050TRN TT-15L MP-1 -

TOOL HOLDING
Without ßßßAN0809-ßT
Boss
SE-40068TR TT-15L MP-1 - O
ßßßAN1011-ßT
160AN1213-5T SE-40090TR TT-15L MP-1 - LN12...
MSTB 80SN0607-4T SE-40050TRN TT-15L MP-1 HH10X35
SPARE PARTS

Metric
Sizes
100SN0607-5T SE-40050TRN TT-15L MP-1 HH12X35 P
160SN0607-8T SE-40050TRN TT-15L MP-1 HH20X40
With
MSTB 80SN0809-4T SE-40068TR TT-15L MP-1 HH10X35
Boss
TECHNICAL

100SN0809-5T SE-40068TR TT-15L MP-1 HH12X35

160SN0809-8T SE-40068TR TT-15L MP-1 HH20X40


R
MSTB ßßßSN1011-ßT SE-40068TR TT-15L MP-1 HH20X40

Applicable Arbor � H27


Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.
Recommended Cutting Conditions � H12
INDEX

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com H9
MSTB SLOT MILL (UP-RIGHT) LN INSERT

� Insert Identification System

LNEU 12 35 − 03 S
� � � � �

� Insert Symbol � Insert Length � Edge Width � Corner-R (r�) � Edge Preparation
Symbol Insert Length Symbol Edge Wdth Symbol Corner-R (r�) Symbol Edge Preparation
35 3.50mm 03 0.30mm
12 12.70mm S Chamfer + R-honed
40 4.00mm 04 0.40mm

� A
 pplicable Inserts (LN) P Carbon Steel / Alloy Steel �
M Stainless Steel �
Usage Classification
K Cast Iron � Applicable
� : 1st Choice
(mm) N Non-ferrous Metals Clamp Screw
� : 2nd Choice
Part Number W A Heat-resistant Alloys �
S
LNEU12 12.7 9.52 Titanium Alloy � Applicable
Toolholders
PVD
Dimensions (mm) Coated
Carbide
Usable
Insert Part Number Edges

PR0725
T Ød r�

LNEU 1245-04 4 4.5 4.2 0.4 ß


SE-40068TR
1245-08 4 4.5 4.2 0.8 ß
m
Sì 1250-04 4 5.0 4.2 0.4 ß
SE-40080TR
1250-08 4 5.0 4.2 0.8 ß
”E
8

" 5 1255-04 4 5.5 4.2 0.4 ß


%FUBJMPG&EHF SE-40090TR
1255-08 4 5.5 4.2 0.8 ß
SLOT MILLS

H Honed 1260-04 4 6.0 4.2 0.4 ß SE-40100TR � H8-H9


LNEU 1235-03S-4 4 3.5 4.4 0.3 ß SE-40050TRN
m

1240-03S-4 4 4.0 4.4 0.3 ß


Sì SE-40055TR
m 1245-04S 4 4.5 4.2 0.4 ß
”E
8

1245-08S 4 4.5 4.2 0.8 ß


" 5 SE-40068TR
1250-04S 4 5.0 4.2 0.4 ß
%FUBJMPG&EHF
Tough Edge 1250-08S 4 5.0 4.2 0.8 ß SE-40080TR

Notes) 1. Please select the applicable clamp screw depending on each insert part number. Recommended Cutting Conditions � H12
2. Ref. to page � H11 for insert description and applicable clamp screw depending on edge width.

� Feature of Insert Grades


� PR0725
• TiN+TiCN+TiN based Multi-layer PVD Coated Carbide
• For Carbon Steel, Alloy Steel, Stainless Steel, Heat Resistant Alloys and Cast Iron.
• For medium speed machining.

Inserts are sold in 10 piece boxes.

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
H10 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MSTB SLOT MILL (UP-RIGHT)
� Combination of Applicable Inserts
Clamp Screw Edge Width A Line B Line C Line Wrench Tightening

GRADES
(Standard
Part Number
attachment
for Clamp Torque A
Applicable Clamp Applicable Clamp Applicable Clamp Screw (N·m)
parts) mm inch
Inserts Screw Inserts Screw Inserts Screw
0.250 LNEU1240.. SE-40055TR

LINEUP / INSERTS
LNEU1240.. SE-40055TR - -
MSTB ßßßAN250-ßT SE-40055TR - 0.270

0.289 LNEU1245.. SE-40068TR - -


LNEU1245.. SE-40068TR
B
0.312 LNEU1245.. SE-40068TR
LNEU1245.. SE-40068TR - -
MSTB ßßßAN312-ßT SE-40068TR - 0.332
LNEU1250.. SE-40080TR

45º / 70º LEAD


Inch Size

0.351 LNEU1250.. SE-40080TR - -

0.375 LNEU1245.. SE-40068TR C


LNEU1245.. SE-40068TR LNEU1245.. SE-40068TR
MSTB ßßßAN375-ßT SE-40068TR - 0.395
LNEU1250.. SE-40080TR
0.414 LNEU1250.. SE-40080TR LNEU1250.. SE-40080TR

0.500 LNEU1255... SE-40090TR

75º LEAD
MSTB ßßßAN500-ßT SE-40090TR - 0.520
LNEU1255... SE-40090TR LNEU1255... SE-40090TR
D
LNEU1260... SE-40100TR
0.539 LNEU1260... SE-40100TR LNEU1260... SE-40100TR
TT-15L 3
6.0 LNEU1235.. SE-40050TRN
MSTB ßßßAN0607-ßT LNEU1235.. SE-40050TRN
SE-40050TRN 6.5 - - -

90º LEAD
ßßßSN0607-ßT 7.0 LNEU1240.. SE-40055TR
LNEU1240.. SE-40055TR
E
8.0 LNEU1245.. SE-40068TR
MSTB ßßßAN0809-ßT LNEU1245.. SE-40068TR
SE-40068TR 8.5 - - -
Metric Size

LNEU1250.. SE-40080TR
ßßßSN0809-ßT

HIGH FEED
9.0 LNEU1250.. SE-40080TR

10.0 LNEU1245.. SE-40068TR F


MSTB ßßßAN1011-ßT LNEU1245.. SE-40068TR LNEU1245.. SE-40068TR
SE-40068TR 10.5 -
LNEU1250.. SE-40080TR
ßßßSN1011-ßT 11.0 LNEU1250.. SE-40080TR LNEU1250.. SE-40080TR

MULTI-FUNCTION
12.0 LNEU1255... SE-40090TR
LNEU1255... SE-40090TR LNEU1255... SE-40090TR
MSTB ßßßAN1213-ßT SE-40090TR 12.5 - G
LNEU1260... SE-40100TR
13.0 LNEU1260... SE-40100TR LNEU1260... SE-40100TR

* For clamp screw, above listed “Standard attachment parts” are included. In case of necessity of another size of clamp screw by changing slotting width, please purchase separately.

SLOT MILLS
� Slot Width (Edge Width) Adjustment H
1 2 3 4
    #-JOF

RADIUS / BALL-NOSE OTHER APPLICATIONS


"-JOF $-JOF "-JOF $-JOF "-JOF $-JOF
"-JOF $-JOF
J

� The Slot width (edge width) of MSTB Slot Mills is adjustable by a maximum of 1.00mm (0.039") with the combination of inserts.

TOOL HOLDING
1. In the case of MSTBßßßAN0607-ßT the width (W) is 6.00mm (0.236") by installing LNEU1235 on both A line and C line.
2. By replacing C line only with LNEU1240 the width (W) is 6.50mm (0.256"). O
3. By replacing A line and C line with LNEU1240 the width (W) is 7.00mm (0.276").
4. If the slotting width (edge width) is 10.00mm (0.394") or more, the B line (middle edge) is necessary.
SPARE PARTS

* Caution
1) There is no description such as “A line”, “B line”, and “C line” on the actual Slot Mill. These are only for explanation of the combination of inserts. P
2) Use proper clamp screws for applicable inserts on the basis of the above chart.
3) The Slot width (edge width) of MSTB Slot Mills is adjustable by a maximum of 1.00mm (0.039") with the combination of inserts.
TECHNICAL

� Bottom Cutting Shape of MSTB Slot Mill m R


Slot bottom shape will be (Fig.1) convex shape.
INDEX

T
Fig.1 Convex bottom shape

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MSTB SLOT MILL (UP-RIGHT)
� Recommended Cutting Conditions
Recommended Insert Grade fz (ipt)
(Vc: sfm)

Notes
Workpiece Hardness PVD Coated Carbide Insert Thickness
Material (HRC)
0.138"~0.157" 0.177"~0.236"
PR0725 3.50mm~4.00mm 4.50mm~6.00mm

Low Carbon Steel 1010~1025 20 560~690 0.003~0.008 0.004~0.009

1030~1059, 1060
29 330~460 0.003~0.008 0.004~0.009
Annealed
Carbon Steel
1030~1059, 1060
37 300~390 0.003~0.008 0.004~0.009
Heat Treated
Dry
Annealed 28 300~390 0.003~0.008 0.004~0.009
Alloy Steel
Heat Treated 41 260~360 0.002~0.007 0.003~0.008

High Carbon Alloy D2, H13, etc. 41 230~300 0.002~0.007 0.003~0.008

304, 316, etc.


33 360~460 0.002~0.007 0.003~0.008
Austenitic
Stainless Steel
403, 410, etc.
45 330~390 0.002~0.007 0.003~0.008
Martensitic
Coolant
Heat-resistant Alloys Inconel 718, etc. 37.7 50~100 0.002~0.007 0.003~0.008

Titanium Alloys Ti-6Al-4V, etc. 40 70~160 0.002~0.007 0.003~0.008

Gray Cast Iron NO.45~NO.60 38 360~430 0.003~0.009 0.004~0.010

60-40-18~70-50-05 25 260~330 0.003~0.009 0.004~0.010 Dry


Nodular Cast Iron
80-60-03~120-90-02 37 230~300 0.003~0.009 0.004~0.010

Note) 1. ‌Use down-cut machining.


2. ‌If D.O.C. is under 1/10 of Cutter Dia.(ØD), it is possible
to increase feed per tooth (fz) 40%.
”%
SLOT MILLS

%0$

800.823.7284
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MSTC SLOT MILL (LAY-DOWN / HALF SIDE)

� Identification System
� MSTC Slot Mill

GRADES
Inch Size A

MSTC ��� A N ���−��� − ��

LINEUP / INSERTS
Slot Mill with Cutting Dia. Edge Width B
Lay-down Type (inch) (inch)

N : Neutral Applicable Inserts


A : Without Boss
R : Right-hand 10 : SP..10T3..

45º / 70º LEAD


S : With Boss
L : Left-hand 12 : SD..1204..
C
Metric Size

MSTC ��� A N ���� − �� − �� T

75º LEAD
D
Slot Mill with Cutting Dia. Edge Width No. of
Lay-down Type (mm) (mm) Flutes

N : Neutral Applicable Inserts


A : Without Boss

90º LEAD
R : Right-hand 10 : SP..10T3..
S : With Boss
L : Left-hand 12 : SD..1204.. E

� Cutting Direction of MSTC Slot Mill

HIGH FEED
F
AN Type (Slotting) AR Type (Lower Surface Machining) AL Type (Upper Surface Machining)

MULTI-FUNCTION
G

SLOT MILLS
H

RADIUS / BALL-NOSE OTHER APPLICATIONS


J
SN Type (Slotting) SR Type (Lower Surface Machining) SL Type (Upper Surface Machining)

TOOL HOLDING
O
SPARE PARTS

P
TECHNICAL

R
INDEX

800.823.7284
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MSTC SLOT MILL (LAY-DOWN)

� MSTC Without Boss Neutral Slotting Slotting Shouldering

8 C

”E

”%
”E

B
"

In order to be used in

5
combination with two or more
mills, this slot mill has 2 key slots.

� Toolholder Dimensions (Inch Size)


Edge Width Slot
No. of Dimensions (inch)
(inch) Depth
Stock

No. of Weight Max.


Part Number Edge
Inserts (kg) RPM
W W T Lines Ød
ØD Ød1 A a b
(Min.) (Max.) (inch) (H7)

MSTC 400AN551-630-10 ß 0.551 0.630 1.030 6 3 4.000 1.250 1.880 0.545 1.386 0.312 0.6 17,100

500AN551-630-10 ß 1.345 8 4 5.000 0.9 15,300


0.551 0.630 1.500 2.250 0.545 1.665 0.375

600AN551-630-10 ß 1.845 10 5 6.000 1.4 14,000

MSTC 500AN630-709-10 ß 1.345 8 4 5.000 1.1 15,300


0.630 0.709 1.500 2.250 0.624 1.665 0.375

600AN630-709-10 ß 1.845 10 5 6.000 1.6 14,000

MSTC 500AN709-813-12 ß 1.331 8 4 5.000 1.1 10,300


0.709 0.813 1.500 2.250 0.716 1.665 0.375

600AN709-813-12 ß 1.831 10 5 6.000 1.7 9,400


SLOT MILLS

H
MSTC 500AN813-917-12 ß 1.331 8 4 5.000 1.3 10,300
0.813 0.917 1.500 2.250 0.820 1.665 0.375

600AN813-917-12 ß 1.831 10 5 6.000 2.0 9,400

� Toolholder Dimensions (Metric Size)


Edge Width Slot
No. of Dimensions (mm)
(mm) Depth
Stock

No. of Weight Max.


Part Number Edge
Inserts (kg) RPM
W W T Lines Ød
ØD Ød1 A a b
(Min.) (Max.) (mm) (H7)

MSTC 100AN1416-10-3T ß 14.0 16.0 25.9 6 3 100 32 46.8 13.9 34.8 8 0.5 17,250

125AN1416-10-4T ß 34.4 8 4 125 0.8 15,450


14.0 16.0 40 54.8 13.9 43.5 10
160AN1416-10-5T ß 51.9 10 5 160 1.5 13,650

MSTC 125AN1618-10-4T ß 34.4 8 4 125 1.0 15,450


16.0 18.0 40 54.8 15.9 43.5 10
160AN1618-10-5T ß 51.9 10 5 160 1.8 13,650

MSTC 125AN1820-12-4T ß 34.0 8 4 125 1.0 10,350


18.0 20.7 40 54.8 18.2 43.5 10
160AN1820-12-5T ß 51.5 10 5 160 1.8 9,150

MSTC 125AN2123-12-4T ß 34.0 8 4 125 1.2 10,350


21.0 23.3 40 54.8 20.8 43.5 10
160AN2123-12-5T ß 51.5 10 5 160 2.1 9,150

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
H14 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MSTC SLOT MILL (LAY-DOWN)

� MSTC With Boss Neutral (Metric Size)

GRADES
) )
8 8
A
& &
B B

LINEUP / INSERTS
B

”%

”%
”E

”E
”E

”"
”"

”E
”E

C
C

45º / 70º LEAD


5
5
C
Fig.1 Fig.2

� Toolholder Dimensions (Metric Size)


Edge Width Slot
Dimensions (mm)

75º LEAD
Drawing
(mm) Depth No. of No. of
D
Stock

Weight Max.
Part Number Edge
Inserts (kg) RPM
W W T Lines Ød H
ØD ØA E a b Ød1 Ød2
(Min.) (Max.) (mm) (H7) (Min.)

MSTC 100SN1416-10-3T ß 24.4 6 3 100 27 48 24 7 12.4 20 14 Fig.1 1.0 17,250

90º LEAD
E
125SN1416-10-4T ß 14.0 16.0 31.9 8 4 125 32 58 50.8 26 8 14.4 27 18 Fig.1 1.6 15,450

160SN1416-10-5T ß 43.4 10 5 160 40 70 30 9 16.4 56 - Fig.2 2.0 13,650

HIGH FEED
MSTC 125SN1618-10-4T ß 31.9 8 4 125 32 58 26 8 14.4 27 18 Fig.1 1.7 15,450
F
16.0 18.0 50.8
160SN1618-10-5T ß 43.4 10 5 160 40 70 30 9 16.4 56 - Fig.2 2.3 13,650

MULTI-FUNCTION
MSTC 125SN1820-12-4T ß 31.9 8 4 125 32 58 26 8 14.4 27 18 Fig.1 1.6 10,350
18.0 20.7 51.0
G
160SN1820-12-5T ß 43.4 10 5 160 40 70 30 9 16.4 56 - Fig.2 2.3 9,150

MSTC 125SN2123-12-4T ß 31.9 8 4 125 32 58 26 8 14.4 27 18 Fig.1 1.7 10,350


20.7 23.3 51.0

SLOT MILLS
160SN2123-12-5T ß 43.4 10 5 160 40 70 30 9 16.4 56 - Fig.2 2.6 9,150
H
Note) H (Min.) dimension shows case of minimum of edge width. Recommended Cutting Conditions � H24

� Applicable Insert Installation Method (Inch Sizes / Metric Sizes)

RADIUS / BALL-NOSE OTHER APPLICATIONS


When installing handed inserts, it is necessary to equip same number of right-hand and left-hand inserts as shown in "No. of Edge Lines" respectively.
Install left-hand inserts in left edge line pockets and right-hand inserts in right edge line pockets. Note that left and right-hand edge line pockets J
differentiate consecutively from flute to flute around the cutter diameter.

� MSTC...AN... (Without Boss)


Applicable Inserts � H22-H23
Left-hand edge line inserts
Part Number Insert Location K
Indication
Right-hand edge line inserts With hand Neutral

TOOL HOLDING
Note: Left and right-hand insert
SP..10T3...L...
pockets actually alternate
consecutively from flute to flute MSTC...AN...10.. O
around the cutter diameter SP..10T3...N...
(see figures above)
MSTC...SN...10..
SP..10T3...R...
� MSTC...SN... (With boss)
SPARE PARTS

Left-hand edge line inserts SD..1204...L... P


MSTC...AN...12..
Right-hand edge line inserts SD..1204...N...
MSTC...SN...12..
SD..1204...R...
TECHNICAL

Note: Left and right-hand insert


pockets actually alternate
consecutively from flute to flute
R
around the cutter diameter
(see figures above)

� Spare Parts (Inch Sizes / Metric Sizes) � Slot Width (Edge Width) Adjustment � Applicable Arbor
INDEX

• For spare parts, ref. to page � H20 • Ref. to page � H24-H26 • Ref. to page � H27 T

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
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MSTC SLOT MILL (HALF SIDE)

� MSTC Without Boss Right-hand Shouldering

-
80$ C

”E

B
”E

”%
"

In order to be used in

5
combination with two or more
� Right-hand Shown mills, this slot mill has 2 key slots.

� Toolholder Dimensions (Inch Size)

Dimensions (in)
Inserts
No. of
Stock

Weight Max.
Part Number
L1 (kg) RPM
Ød W.O.C.1
ØD Ød1 A T a b
(H7) (Min.) (Max.) (Max.)

MSTC 500AR709-813-12 ß 8 5.000 1.331 1.1 10,300


1.500 2.250 0.716 0.712 0.764 0.461 1.665 0.375
600AR709-813-12 ß 10 6.000 1.831 1.7 9,400

� Toolholder Dimensions (Metric Size)

Dimensions (mm)
Inserts
No. of
Stock

Weight Max.
Part Number
L1 (kg) RPM
Ød W.O.C.1
ØD Ød1 A T a b
(H7) (Min.) (Max.) (Max.)

MSTC 160AR1416-10-10T ß 10 160 40 54.8 13.9 13.9 14.9 51.9 9.1 43.5 10 1.5 13,650

MSTC 125AR1820-12-8T ß 8 125 34.0 1.0 10,350


40 54.8 18.2 18.1 19.4 11.7 43.5 10
SLOT MILLS

160AR1820-12-10T ß 10 160 51.5 1.8 9,150


H

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
H16 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MSTC SLOT MILL (HALF SIDE)

� MSTC With Boss Right-hand

GRADES
-
-
80$
A
80$
& &
B B

LINEUP / INSERTS
B

”E

”E
”%
”"
”E
”E

”%
”"
”E

C
C

5
5

45º / 70º LEAD


) )
C
� Right-hand Shown Fig.1 Fig.2

� Toolholder Dimensions (Inch Size)

Dimensions (in)

75º LEAD
D

Drawing
Inserts
No. of
Stock

Weight Max.
Part Number
L1 (kg) RPM
Ød W.O.C.1
ØD ØA T E a b Ød1 Ød2
(H7) (Min.) (Max.) (Max.)

MSTC 500SR709-813-12 ß 8 5.000 1.25 2.88 0.997 0.75 0.319 0.5 1.05 0.656 Fig.1 2.1 10,300

90º LEAD
2.041 2.093 0.461 E
600SR709-813-12 ß 10 6.000 1.5 3.81 1.032 0.972 0.394 0.626 2.5 - Fig.2 2.9 9,400

� Toolholder Dimensions (Metric Size)

HIGH FEED
Dimensions (mm) F

Drawing
Inserts
No. of
Stock

Weight Max.
Part Number
L1 (kg) RPM
Ød W.O.C.1
ØD ØA H T E a b Ød1 Ød2
(H7) (Min.) (Max.) (Max.)

MULTI-FUNCTION
MSTC 125SR1820-12-8T ß 8 125 32 58 31.9 26 8 14.4 27 18 Fig.1 1.6 10,350 G
34.0 51.0 52.3 11.7
160SR1820-12-10T ß 10 160 40 70 43.4 30 9 16.4 56 - Fig.2 2.3 9,150

� Applicable Inserts (Inch Sizes / Metric Sizes)

SLOT MILLS
H
Applicable Inserts � H22-H23
Part Number

RADIUS / BALL-NOSE OTHER APPLICATIONS


With hand Neutral

MSTC...AR...10.. J
SP..10T3...R... SP..10T3...N...
MSTC...SR...10..

MSTC...AR...12..
SD..1204...R... SD..1204...N...
MSTC...SR...12..
K
Recommended Cutting Conditions � H24

� Spare Parts (Inch Sizes / Metric Sizes) � Slot Width (Edge Width) Adjustment � Applicable Arbor

TOOL HOLDING
• For spare parts, ref. to page � H21 • Ref. to page � H24-H26 • Ref. to page � H27
O
SPARE PARTS

P
TECHNICAL

R
INDEX

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com H17
MSTC SLOT MILL (HALF SIDE)

� MSTC Without Boss Left-hand Shouldering Back Side Milling

-
C
80$

B
”E
”%
"

5
In order to be used in
combination with two or more
� Left-hand Shown mills, this slot mill has 2 key slots.

� Toolholder Dimensions (Inch Size)

Dimensions (in)
Inserts
No. of
Stock

Weight Max.
Part Number
L1 (kg) RPM
Ød W.O.C.1
ØD Ød1 A T a b
(H7) (Min.) (Max.) (Max.)

MSTC 500AL709-813-12 ß 8 5.000 1.331 1.1 10,300


1.500 2.250 0.716 0.712 0.764 0.461 1.665 0.375
600AL709-813-12 ß 10 6.000 1.831 1.7 9,400

� Toolholder Dimensions (Metric Size)

Dimensions (mm)
Inserts
No. of
Stock

Weight Max.
Part Number
L1 (kg) RPM
Ød W.O.C.1
ØD Ød1 A T a b
(H7) (Min.) (Max.) (Max.)

MSTC 125AL1820-12-8T ß 8 125 34.0 1.0 10,350


40 54.8 18.2 18.1 19.4 11.7 43.5 10
160AL1820-12-10T ß 10 160 51.5 1.8 9,150
SLOT MILLS

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
H18 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MSTC SLOT MILL (HALF SIDE)

� MSTC With Boss Left-hand

GRADES
- 80$
- 80$
A
& &
B B

LINEUP / INSERTS
B

”E
”E
”%

”E
”"

”%
”E

”"
”E
C

C
5

45º / 70º LEAD


) )
C
� Left-hand Shown Fig.1 Fig.2

� Toolholder Dimensions (Inch Size)

Dimensions (in)

75º LEAD
D

Drawing
Inserts
No. of
Stock

Weight Max.
Part Number
L1 (kg) RPM
Ød W.O.C.1
ØD ØA T E a b Ød1 Ød2
(H7) (Min.) (Max.) (Max.)

MSTC 500SL709-813-12 ß 8 5.000 1.250 2.880 0.997 0.750 0.319 0.500 1.050 0.656 Fig.1 2.1 10,300

90º LEAD
1.280 1.332 0.461 E
600SL709-813-12 ß 10 6.000 1.500 3.810 1.032 0.972 0.394 0.626 2.500 - Fig.2 2.9 9,400

� Toolholder Dimensions (Metric Size)

HIGH FEED
Dimensions (mm)
F

Drawing
Inserts
No. of
Stock

Weight Max.
Part Number
L1 (kg) RPM
Ød W.O.C.1
ØD ØA H T E a b Ød1 Ød2

MULTI-FUNCTION
(H7) (Min.) (Max.) (Max.)

MSTC 125SL1820-12-8T ß 8 125 32 58 31.9 26 8 14.4 27 18 Fig.1 1.6 10,350


G
50 31.7 33.0 11.7
160SL1820-12-10T ß 10 160 40 70 43.4 30 9 16.4 56 - Fig.2 2.3 9,150

SLOT MILLS
� Applicable Inserts (Inch Sizes / Metric Sizes) H
Applicable Inserts � H22-H23
Part Number

RADIUS / BALL-NOSE OTHER APPLICATIONS


With hand Neutral
J
MSTC...AL...10..
SP..10T3...L... SP..10T3...N...
MSTC...SL...10..

MSTC...AL...12..
MSTC...SL...12..
SD..1204...L... SD..1204...N... K
Recommended Cutting Conditions � H24

� Spare Parts (Inch Sizes / Metric Sizes) � Slot Width (Edge Width) Adjustment � Applicable Arbor

TOOL HOLDING
• For spare parts, ref. to page � H21 • Ref. to page � H24-H26 • Ref. to page � H27 O
SPARE PARTS

P
TECHNICAL

R
INDEX

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com H19
MSTC SLOT MILL (LAY-DOWN)
� Spare Parts (Inch Sizes / Metric Sizes)
Spare Parts
Cartridge Wrench
Wedge Clamp Anti-seize
Wedge Cam Pin for Wedge for Cam for Clamp Compound Arbor Bolt
Right-hand Left-hand Screw Screw
Part Number Screw Pin Screw

M
MPP--1
1

MSTC 400AN551-630-10 C90SP1416-10R C90SP1416-10L WC-14 W6X18 AP-1416 SE-3070TRP TH-3L LW-2.5 DTP-9 MP-1 -

500AN551-630-10
C90SP1416-10R C90SP1416-10L WC-14 W6X20 AP-1416 SE-3070TRP TH-3L LW-2.5 DTP-9 MP-1 -
600AN551-630-10

MSTC 500AN630-709-10
Inch Size

C90SP1618-10R C90SP1618-10L WC-16 W6X20 AP-1416 SE-3070TRP TH-3L LW-2.5 DTP-9 MP-1 -
600AN630-709-10

MSTC 500AN709-813-12
C90SD1820-12R C90SD1820-12L WC-18 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1 -
600AN709-813-12

MSTC 500AN813-917-12
C90SD2023-12R C90SD2023-12L WC-20 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1 -
Without Boss

600AN813-917-12

MSTC 100AN1416-10-3T C90SP1416-10R C90SP1416-10L WC-14 W6X18 AP-1416 SE-3070TRP TH-3L LW-2.5 DTP-9 MP-1 -

125AN1416-10-4T
C90SP1416-10R C90SP1416-10L WC-14 W6X20 AP-1416 SE-3070TRP TH-3L LW-2.5 DTP-9 MP-1 -
160AN1416-10-5T

MSTC 125AN1618-10-4T
Metric Size

C90SP1618-10R C90SP1618-10L WC-16 W6X20 AP-1416 SE-3070TRP TH-3L LW-2.5 DTP-9 MP-1 -
160AN1618-10-5T

MSTC 125AN1820-12-4T
SLOT MILLS

C90SD1820-12R C90SD1820-12L WC-18 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1 -
H
160AN1820-12-5T

MSTC 125AN2123-12-4T
C90SD2023-12R C90SD2023-12L WC-20 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1 -
160AN2123-12-5T

MSTC 100SN1416-10-3T HH12X35

125SN1416-10-4T C90SP1416-10R C90SP1416-10L WC-14 W6X20 AP-1416 SE-3070TRP TH-3L LW-2.5 DTP-9 MP-1 HH16X35

160SN1416-10-5T -

MSTC 125SN1618-10-4T HH16X35


Metric Size
With Boss

C90SP1618-10R C90SP1618-10L WC-16 W6X20 AP-1416 SE-3070TRP TH-3L LW-2.5 DTP-9 MP-1
160SN1618-10-5T -

MSTC 125SN1820-12-4T HH16X35


C90SD1820-12R C90SD1820-12L WC-18 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1
160SN1820-12-5T -

MSTC 125SN2123-12-4T HH16X35


C90SD2023-12R C90SD2023-12L WC-20 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1
160SN2123-12-5T -

Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.

� Tightening Torque
TH-3L DTP-9 DTP-15

Wrench

Tightening Torque (N·m) 5~6 1.5 4

800.823.7284
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MSTC SLOT MILL (HALF SIDE)
� Spare Parts (Inch Sizes / Metric Sizes)
Spare Parts

GRADES
Cartridge Wrench
Wedge Clamp Anti-seize
A
Wedge Cam Pin for Wedge for Cam for Clamp Compound Arbor Bolt
Right-hand Left-hand Screw Screw
Part Number Screw Pin Screw

LINEUP / INSERTS
M
MPP--1
1
B

MSTC 500AR709-813-12
C90SD1820-12R - WC-18 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1 -

45º / 70º LEAD


Inch Size

600AR709-813-12
C
MSTC 500AL709-813-12
- C90SD1820-12L WC-18 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1 -
600AL709-813-12
Without Boss

75º LEAD
MSTC 160AR1416-10-10T C90SP1416-10R - WC-14 W6X20 AP-1416 SE-3070TRP TH-3L LW-2.5 DTP-9 MP-1 -
D
MSTC 125AR1820-12-8T
Metric Size

C90SD1820-12R - WC-18 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1 -


160AR1820-12-10T

90º LEAD
MSTC 125AL1820-12-8T
E
- C90SD1820-12L WC-18 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1 -
160AL1820-12-10T

HIGH FEED
MSTC 500SR709-813-12 HH16X35
C90SD1820-12R - WC-18 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1 F
Inch Size

600SR709-813-12 -

MSTC 500SL709-813-12 HH16X35

MULTI-FUNCTION
- C90SD1820-12L WC-18 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1
With Boss

600SL709-813-12 - G
MSTC 125SR1820-12-8T HH16X35
C90SD1820-12R - WC-18 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1
Metric Size

160SR1820-12-10T -

SLOT MILLS
MSTC 125SL1820-12-8T HH16X35
H
- C90SD1820-12L WC-18 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1
160SL1820-12-10T -

RADIUS / BALL-NOSE OTHER APPLICATIONS


Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.
J
� Tightening Torque
TH-3L DTP-9 DTP-15

Wrench
K

Tightening Torque (N·m) 5~6 1.5 4

TOOL HOLDING
O
SPARE PARTS

P
TECHNICAL

R
INDEX

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MSTC SLOT MILL (LAY-DOWN / HALF SIDE) SP INSERT

� Insert Identification System


Class
Symbol Shape Symbol Symbol Corner-R (r�) Symbol Hand of Tool
Corner Height Thickness I.C. Size
4
C ±0.013mm 16 1.60mm N Neutral
S Square ±0.025mm ±0.025mm 12 1.20mm L Left-hand
í
E ±0.025mm 08 0.80mm R Right-hand
� Shape � Tolerance � Edge Length � Corner-R (r�) � Hand of Tool

S P C T 10 T3 08 E R - SD � Chipbreaker Symbol
Symbol Rake Angle
� � � � � � � � � �
m
SB
� Relief Angle � Hole / Chipbreaker � Thickness � Edge Preparation
Symbol Relief Angle Symbol Shape Symbol Thickness Symbol Edge Preparation SD
m

D m
T3 3.97mm E Honed
T F Sharp Edge m
SE
P m
Single-sided Chipbreaker, with Hole 04 4.76mm S Chamfer + R-honed

� A
 pplicable Inserts (SP..10T3) P Carbon Steel / Alloy Steel � �
M Stainless Steel � �
Classification of Usage
K Cast Iron � �
� : 1st Choice
(in) � : 2nd Choice N Non-ferrous Metals �
Part Number A T Ød � Heat-resistant Alloys �
S
SP..10T3 0.394 5/32 0.134 11° Titanium Alloy � �

CVD
Dimensions (in) Coated PVD Coated Carbide
Carbide
Usable
Insert Part Number Edges
Right-handed Insert Shown Z
r� (Wiper CA0835 PR0725 PR0110
Edge)
SLOT MILLS

H
”E
"

SPCT 10T316EN-SD 4 0.063 - ß


ñ
Sì m 5
;

SPCT 10T308E§-SD 4 0.031 0.098 ß


”E
"

ñ
Sì m
10T312E§-SD 4 0.047 0.071 ß
5
With Wiper Edge
”E
"

SPCT 10T316FN-SE 4 0.063 - ß


ñ
Sì m
5
Sharp Edge
;

SPCT 10T308F§-SE 4 0.031 0.106 ß


”E
"

ñ
Sì m 10T312F§-SE 4 0.047 0.087 ß
5
Sharp Edge / With Wiper Edge
;

”E
"

SPET 10T308E§-SB 4 0.031 0.106 ß ß


ñ
Sì m 5
With Wiper Edge
;

”E
"

SPET 10T308S§-SB 4 0.031 0.106 ß ß


ñ
Sì m 5
Tough Edge / With Wiper Edge

Inserts are sold in 10 piece boxes.

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
H22 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MSTC SLOT MILL (LAY-DOWN / HALF SIDE) SD INSERT

� A
 pplicable Inserts (SD..1204) P Carbon Steel / Alloy Steel � �
M Stainless Steel � �
Usage Classification
K Cast Iron � �

GRADES
(in)
� : 1st Choice
� : 2nd Choice N Non-ferrous Metals � A
Part Number A T Ød � Heat-resistant Alloys �
S
SD..1204 1/2 3/16 0.173 15° Titanium Alloy � �

LINEUP / INSERTS
CVD
Dimensions (in) Coated PVD Coated Carbide B
Carbide
Usable
Insert Part Number Edges
Right-handed Insert Shown Z
r� (Wiper CA0835 PR0725 PR0110

45º / 70º LEAD


Edge)
C

”E
"

SDCT 120416EN-SD 4 0.063 - ß


ñ

75º LEAD
m 5
D

ß
;

SDCT 120408E§-SD 4 0.031 0.098


”E
"

90º LEAD
ñ
Sì m 5
120412E§-SD 4 0.047 0.071 ß E
With Wiper Edge
”E

HIGH FEED
"

SDCT 120416FN-SE 4 0.063 - ß


ñ F
Sì m 5
Sharp Edge

MULTI-FUNCTION
SDCT 120408F§-SE ß
;

4 0.031 0.106

G
”E
"

ñ
Sì m 5
120412F§-SE 4 0.047 0.075 ß
Sharp Edge / With Wiper Edge

SLOT MILLS
;

SDET 120408E§-SB 4 0.031 0.098 ß ß H


”E
"

ñ
Sì m
120412E§-SB 4 0.047 0.071 ß ß

RADIUS / BALL-NOSE OTHER APPLICATIONS


5
With Wiper Edge

J
”E
"

SDET 120416SN-SB 4 0.063 - ß ß


ñ

m 5

K
;

”E
"

SDET 120408S§-SB 4 0.031 0.098 ß ß

TOOL HOLDING
ñ

Tough Edge / With Wiper Edge


m 5 O

� Feature of Insert Grades


� CA0835
SPARE PARTS

• TiN+TiCN+Al2O3 based CVD Coated Carbide P


• For Carbon Steel, Alloy Steel, Stainless Steel and Cast Iron.
• For medium to high speed machining
� PR0725
TECHNICAL

• TiN+TiCN+TiN based Multi-layer PVD Coated Carbide


• For Carbon Steel, Alloy Steel, Stainless Steel, Heat Resistant Alloys and Cast Iron. R
• For medium speed machining
� PR0110
• TiB2 based PVD Coated Carbide
INDEX

• For Non-ferrous Metals such as Aluminum Alloys (Si<10%) and Titanium Alloys. T
• For high speed machining
Inserts are sold in 10 piece boxes.

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com H23
MSTC SLOT MILL (LAY-DOWN / HALF SIDE)
� Recommended Cutting Conditions (CA0835 / PR0725 / PR0110)
Recommended Insert Grade (Vc: sfm) fz (ipt)

CVD PVD Chipbreaker

Notes
Workpiece Hardness Coated Carbide Coated Carbide
Material (HB)
EN-SD SN-SB FN-SE
ER-SB
CA0835 PR0725 PR0110 ER-SD SR-SB FR-SE
EL-SB
EL-SD SL-SB FL-SE

Low Carbon Steel 1010~1025 20 820~1020 560~690 - 0.003~0.008 0.004~0.009 0.006~0.012 -

1030~1059, 1060
29 520~620 330~460 - 0.003~0.008 0.004~0.009 0.006~0.012 -
Annealed
Carbon Steel
1030~1059, 1060
37 460~590 300~390 - 0.003~0.008 0.004~0.009 0.006~0.012 -
Heat Treated

Dry
Annealed 28 460~590 300~390 - 0.003~0.008 0.004~0.009 0.006~0.012 -
Alloy Steel
Heat Treated 41 390~520 260~360 - 0.002~0.007 0.003~0.008 0.005~0.010 -

High Carbon Alloy D2, H13, etc. 41 360~430 230~300 - 0.002~0.007 0.003~0.008 0.005~0.010 -

304, 316, etc.


33 520~660 360~460 - 0.002~0.007 0.003~0.008 0.005~0.010 -
Austenitic
Stainless Steel
403, 410, etc.
45 490~590 330~390 - 0.002~0.007 0.003~0.008 0.005~0.010 -

Coolant
Martensitic
Heat-resistant
Inconel 718, etc. 37.7 - 50~100 - 0.002~0.007 0.003~0.008 0.005~0.010 -
Alloys

Titanium Alloys Ti-6Al-4V, etc. 40 - 70~160 - 0.002~0.007 0.003~0.008 0.005~0.010 -

Gray Cast Iron NO.45~NO.60 38 520~660 360~430 - 0.003~0.009 0.004~0.010 0.006~0.014 -

Dry
60-40-18~70-50-05 25 430~520 260~330 - 0.003~0.009 0.004~0.010 0.006~0.014 -
Nodular Cast Iron
80-60-03~120-90-02 37 360~460 230~300 - 0.003~0.009 0.004~0.010 0.006~0.014 -

Non-ferrous Metals - - - 2460~3120 - - - 0.003~0.008

Note) 1. ‌Use down-cut machining.


”%
2. ‌If D.O.C. is under 1/10 of Cutter Dia.(ØD), it is possible
to increase feed per tooth (fz) 40%.
SLOT MILLS

H
%0$

Slot Width (Edge Width) Adjustment of MSTC Slot Mills

Slot Width (Edge Width) Measurement

� Please check slot mill insert location number.


(The insert location number is marked on the slot mill body.)
/P /P � Set up the slot mill on length measuring equipment such as tool
presetters.
� ‌Place the side A of the slot mill body near the insert position No.1 to
/P /P “0 (zero)” the length measuring equipment.
"
� ‌Move the length measuring equipment to the insert corner and
/P measure the step (Y1) between side A and the corner of insert No.1.
� ‌Likewise, on the other side, measure the step between the slot mill
body and the insert corner (Y2), and you will obtain the slot width
/P (edge width).
:
/P /P
4MPU8JEUI
#PEZ #MBEF8JEUI &EHF8JEUI

:

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MSTC SLOT MILL (LAY-DOWN / HALF SIDE)

Changing the Slot Width (Edge Width)

GRADES
� Set up the slot mill on length measuring equipment such as tool A
presetters.
8FEHF4DSFX 8FEHF
� Insert a 3mm Hexagon Wrench (TH-3L) into the wedge screw.
� Turn TH-3L counterclockwise to loosen the Wedge.

LINEUP / INSERTS
� Turn TH-3L clockwise by the torque of 1 N·m to tighten the wedge
lightly and make the wedge contact the cartridge and the
B
Slot Mill body.
In doing so, some resistance occurs against the cartridge.

45º / 70º LEAD


C

-PPTFOJOH
5JHIUFOJOH

75º LEAD
5)-
)FYBHPO8SFODIXJUINN8JEUI
D

� Insert a Hexagon Wrench (LW-2.5 or LW-3) into the Cam Pin on

90º LEAD
the back of the cartridge. E
)FYBHPO8SFODI $BSUSJEHF � Turn the wrench and adjust the position of the Cartridge.
� To secure the adjustment, back-turn the Cam Pin and make
sure that it does not touch the groove surface of the back of
the Cartridge.

HIGH FEED
� Remove the Hexagon wrench from the Cam Pin. F

MULTI-FUNCTION
G

$BN1JO

SLOT MILLS
H

� Insert TH-3L into the Wedge Screw.

RADIUS / BALL-NOSE OTHER APPLICATIONS


� Tighten the Wedge Screw by the torque of 5-6N·m.
8FEHF4DSFX
(Use a torque wrench to get the correct torque.) J
� Make sure there is no gap between the Cartridge and the
Slot Mill body.

.BLFTVSFUIFSFJTOPHBQ

TOOL HOLDING
3FDPNNFOEFE5JHIUFOJOH O
5PSRVF /sN

5)-
SPARE PARTS

P
TECHNICAL

R
INDEX

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MSTC SLOT MILL (LAY-DOWN / HALF SIDE)

Replacement of the Cartridge


Follow the instructions below to replace the Cartridge.
(1) Insert Hexagon wrench with 3mm width (TH-3L) into the
TH-3L
(Hexagon wrench Wedge Screw. TH-3L
with 3mm width)

(2) Loosen the Wedge Screw.

(3) Remove the Wedge Screw and Wedge.

Wedge Screw
TH-3L
(Hexagon wrench Loosen Wedge Cartridge
with 3mm width)

(4) Remove the Cartridge.


Cartridge

A state that the cam pin is


(5) Before replacing the Cartridge, make sure that the Cam Pin is
positioned outwards positioned radially-outwards.
SLOT MILLS

(6) If the Cam Pin is in the position shown in the left diagram,
A state that the cam pin is
positioned inwards assembling the Cartridge is not possible.

(7) Place the wedge so that its larger slant surface faces toward
Wedge
Left-hand Thread the Cartridge.

(8) Turn the Wedge Screw two times to install the Wedge to the
body.
Wedge Screw
(9) When installing the Wedge Screw to the body, keep the
Right-hand Thread TH-3L
Turn 2 rotations to install on the body Wedge from rotating and screw it in.
(Hexagon wrench with 3mm width)

(10) Tighten the Wedge Screw by the torque of 5-6N·m.


Keep the Screw head and the Wedge even
(prevent either of those from sticking out).

800.823.7284
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MST SLOT MILL APPLICABLE ARBOR
� BT Shank
Ref. to Toolholder Bore Dia. BT Shank
Type Page Part Number (Ød)

GRADES
BIG MST NIKKEN SHOWA NT TOOL
A
MSTA 02N.. 0.625" (15.875mm) BTßß-SCA15.875.. BTßß-SCA15.875.. BTßß-SCA15.875..
03N.. 0.625" (15.875mm) BTßß-SCA15.875.. BTßß-SCA15.875.. BTßß-SCA15.875..
� H4 04N.. 1.000" (25.400mm) BTßß-SCA25.4.. BTßß-SCA25.4.. BTßß-SCA25.4.. BTßß-SCA25.4.. BTßß-SCA25.4..

LINEUP / INSERTS
05N.. 1.250" (31.750mm) BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75..
06N.. 1.250" (31.750mm) BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75.. B
MSTA 63N.. 16mm BTßß-SCA16.. BTßß-SCA16..
80N.. 16mm BTßß-SCA16.. BTßß-SCA16..
� H5 100N.. 22mm BTßß-SCA22.. BTßß-SCA22..

45º / 70º LEAD


125N.. 32mm BTßß-SCA32.. BTßß-SCA32..
C
160N.. 40mm BTßß-SCA40.. BTßß-SCA40..
MSTB 3000AN.. 1.000" (25.400mm) BTßß-SCA25.4.. BTßß-SCA25.4.. BTßß-SCA25.4.. BTßß-SCA25.4.. BTßß-SCA25.4..

Without 4000AN.. 1.250" (31.750mm) BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75..


Boss 5000AN.. 1.250" (31.750mm) BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75..

75º LEAD
6000AN.. 1.500" (38.100mm) BTßß-SCA38.1.. BTßß-SCA38.1.. BTßß-SCA38.1.. BTßß-SCA38.1.. D
� H8
MSTB 80AN.. 27mm BTßß-SCA27.. BTßß-SCA27..
100AN.. 32mm BTßß-SCA32.. BTßß-SCA32..
125AN.. 40mm BTßß-SCA40.. BTßß-SCA40..

90º LEAD
160AN.. 40mm BTßß-SCA40.. BTßß-SCA40..
E
MSTC 400Aß.. 1.250" (31.750mm) BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75..
500Aß.. 1.500" (38.100mm) BTßß-SCA38.1.. BTßß-SCA38.1.. BTßß-SCA38.1.. BTßß-SCA38.1..
� H14
600Aß.. 1.500" (38.100mm) BTßß-SCA38.1.. BTßß-SCA38.1.. BTßß-SCA38.1.. BTßß-SCA38.1..
� H16
MSTC 100Aß.. 32mm BTßß-SCA32.. BTßß-SCA32..

HIGH FEED
� H18
125Aß.. 40mm BTßß-SCA40.. BTßß-SCA40.. F
160Aß.. 40mm BTßß-SCA40.. BTßß-SCA40..
MSTB 80SN.. 22mm BBTßß-FMC22.. BTßß-FMC22.. BTßß-FMC22.. BTßß-FMC22..

MULTI-FUNCTION
100SN.. 27mm BBTßß-FMC27.. BTßß-FMC27.. BTßß-FMC27.. BTßß-FMC27..
� H9
125SN.. 40mm BBTßß-FMB40.. BTßß-FMB40.. BTßß-FMB40.. BTßß-FMB40..
With G
Boss
160SN.. 40mm BBTßß-FMB40.. BTßß-FMB40.. BTßß-FMB40.. BTßß-FMB40..
� H15 MSTC 100Sß.. 27mm BBTßß-FMC27.. BTßß-FMC27.. BTßß-FMC27.. BTßß-FMC27..
� H17 125Sß.. 32mm BBTßß-FMC32.. BTßß-FMC32.. BTßß-FMC32.. BTßß-FMC32..
� H19 160Sß.. 40mm BBTßß-FMB40.. BTßß-FMB40.. BTßß-FMB40.. BTßß-FMB40..

SLOT MILLS
H
� Straight Shank
Ref. to Toolholder Bore Dia. Straight Shank
Type Page Part Number (Ød)

RADIUS / BALL-NOSE OTHER APPLICATIONS


BIG MST NIKKEN SHOWA NT TOOL
MSTA 02N.. 0.625" (15.875mm) STßß-SCA15.875..
J
03N.. 0.625" (15.875mm) STßß-SCA15.875..
� H4 04N.. 1.000" (25.400mm) Sßß-SCA25.4.. Kßß-SCA25.4.. STßß-SCA25.4..
05N.. 1.250" (31.750mm) STßß-SCA31.75..
06N.. 1.250" (31.750mm) STßß-SCA31.75..
MSTA 63N.. 16mm K
80N.. 16mm
� H5 100N.. 22mm
125N.. 32mm

TOOL HOLDING
160N.. 40mm
O
MSTB 3000AN.. 1.000" (25.400mm) Sßß-SCA25.4.. Kßß-SCA25.4.. STßß-SCA25.4..

Without 4000AN.. 1.250" (31.750mm) STßß-SCA31.75..


Boss 5000AN.. 1.250" (31.750mm) STßß-SCA31.75..
SPARE PARTS

6000AN.. 1.500" (38.100mm) STßß-SCA38.1..


� H8
MSTB 80AN.. 27mm P
100AN.. 32mm
125AN.. 40mm
160AN.. 40mm
TECHNICAL

MSTC 400Aß.. 1.250" (31.750mm) STßß-SCA31.75..


500Aß.. 1.500" (38.100mm) STßß-SCA38.1..
R
� H14
600Aß.. 1.500" (38.100mm) STßß-SCA38.1..
� H16
MSTC 100Aß.. 32mm
� H18
125Aß.. 40mm
INDEX

160Aß.. 40mm T
These tables are created, based on companies' catalogues and publications, and not officially approved by those companies.

800.823.7284
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SLOT MILLS

800.823.7284
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RADIUS &
BALL-NOSE MILLS

J RADIUS / BALL-NOSE MILLS


MRF / MRFW
RAD-8 (MRW)
RAD-6 (MRX)
MRP-S / MRP
J1 - J27
J2 - J27
J2
J4
J12
J22

J1
MRF / MRFW BALL-NOSE END MILL
Finishing Finishing

� MRF (Steel Shank) / MRFW (Carbide Shank) Contouring / Profiling Pocketing

Top Face Mark

+0.01mm
ØD-0.05mm

Ød1
Ød2
Fig.1

L1

R L2 L3
MRF Standard Neck
L

Top Face Mark

+0.01mm
ØD-0.05mm

Ød2

Ød1
Fig.2

R L2 L3
L
MRF Long Neck
Top Face Mark
+0.01mm
ØD-0.05mm

Ød2

Ød1
Fig.3

R L1
L2 L3

MRFW Carbide Standard Neck L

Top Face Mark


+0.01mm
ØD-0.05mm

Ød2

Ød1
Fig.4
(Carbide
Shank)
R L2 L3
L
MRFW Carbide Long Neck � Top Face Shown

� Toolholder Dimensions (Metric Size)


Spare Parts
Dimensions (mm)
Clamp Anti-seize Applicable
RADIUS / BALL-NOSE

Drawing

Wrench
Inserts
No. of

Screw
Stock

Compound Inserts
Part Number
J DT
M
MP
� B21
P--1
R ØD Ød1 Ød2 L L1 L2 L3 � 1

TT
MRF 08-S12 ß 1 4.0 8 12 7.5 100 10 22 78 6˚20' Fig.1 SC-30067 DT-8 RDFG08FR
Standard Neck

10-S12 ß 1 5.0 10 12 9.5 100 13 25 75 3˚ Fig.1 SC-35085 DT-10 RDFG10FR


12-S12 ß 1 6.0 12 12 11.5 110 - 30 80 - Fig.2 SC-40100 DT-15 RDFG12FR
MP-1
16-S20 ß 1 8.0 16 20 14.0 130 20 50 80 2˚50' Fig.1 SC-50130 DT-20 RDFG16FR
20-S25 ß 1 10.0 20 25 17.0 140 25 60 80 3˚ Fig.3 SC-60160 TT-25 RDFG20FR
25-S32 ß 1 12.5 25 32 22.0 150 31 70 80 3˚30' Fig.3 SC-60210 TT-30 RDFG25FR
MRF 08-S12-130 ß 1 4.0 8 12 7.5 130 10 50 80 2˚30' Fig.1 SC-30067 DT-8 RDFG08FR
10-S16-150 ß 1 5.0 10 16 9.5 150 15 50 100 3˚50' Fig.1 SC-35085 DT-10 RDFG10FR
Long Neck

12-S16-160 ß 1 6.0 12 16 11.5 160 16 60 100 2˚10' Fig.1 SC-40100 DT-15 RDFG12FR
MP-1
16-S20-160 ß 1 8.0 16 20 14.0 160 20 65 95 2˚ Fig.1 SC-50130 DT-20 RDFG16FR
20-S25-180 ß 1 10.0 20 25 17.0 180 25 80 100 2˚10' Fig.3 SC-60160 TT-25 RDFG20FR
25-S32-200 ß 1 12.5 25 32 22.0 200 31 90 110 2˚40' Fig.3 SC-60210 TT-30 RDFG25FR
MRFW 08-S08 ß 1 4.0 8 8 7.4 100 - 30 70 - Fig.4 SC-30067 DT-8 RDFG08FR
Standard
Carbide

Neck

10-S10 ß 1 5.0 10 10 9.5 100 - 35 65 - Fig.4 SC-35085 DT-10 MP-1 RDFG10FR


12-S12 ß 1 6.0 12 12 11.5 110 - 45 65 - Fig.4 SC-40100 DT-15 RDFG12FR
MRFW 08-S08-130 ß 1 4.0 8 8 7.4 130 - 65 65 - Fig.4 SC-30067 DT-8 RDFG08FR
Carbide

Neck
Long

10-S10-140 ß 1 5.0 10 10 9.5 140 - 75 65 - Fig.4 SC-35085 DT-10 MP-1 RDFG10FR


12-S12-150 ß 1 6.0 12 12 11.5 150 - 85 65 - Fig.4 SC-40100 DT-15 RDFG12FR
• � (Toolholder's interference angle) is the angle formed by the tangential line from insert dia. to toolholder's shank dia.

Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
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MRF / MRFW BALL-NOSE END MILL
� Applicable Inserts (� B21) � Recommended Depth of Cut
Insert Part Number Depth of Cut (in)
Part Number Applications

GRADES
RDFG 08FR
Top Face
Mark
D.O.C. Pf A
10FR MRF08-S12 0.008 (Max 0.012) 0.031

Standard Neck
12FR MRF10-S12 0.008 0.039
MRF12-S12 0.020 0.047

LINEUP / INSERTS
16FR
20FR MRF16-S20 0.020 0.063
MRF20-S25 0.039 0.079
B
� Top Face Shown 25FR
MRF25-S32 0.039 0.098
• Align the Top Face Mark of both insert and toolholder.
MRF08-S12-130 0.008 (Max 0.012) 0.031
MRF10-S16-150

45º / 70º LEAD


0.008 0.039

Long Neck
MRF12-S16-160 0.020 0.047 C
MRF16-S20-160 0.020 0.063
MRF20-S25-180 0.039 0.079
Pf

D.O.C.
MRF25-S32-200 0.039 0.098
MRFW08-S08 0.008 (Max 0.012) 0.031

75º LEAD
Standard
Carbide Carbide
D

Neck
MRFW10-S10 0.008 0.039
MRFW12-S12 0.020 0.047
MRFW08-S08-130 0.008 (Max 0.012) 0.031

Neck
Long
MRFW10-S10-140 0.008 0.039

90º LEAD
MRFW12-S12-150 0.020 0.047
E
For Ø8mm, Holder may be broken because of overload if D.O.C. exceeds 0.012".

� Recommended Cutting Conditions (At Cutting Dia. ØD)


Ø8mm Ø10mm Ø12mm
Workpiece Insert

HIGH FEED
Vc (sfm) fz (ipt)
Material Grades Vc (sfm)
(RPM)
fz (ipt)
Vf (ipm)
Vc (sfm)
(RPM)
fz (ipt)
Vf (ipm)
Vc (sfm)
(RPM)
fz (ipt)
Vf (ipm)
F
490 0.008 490 0.008 490 0.008
Carbon Steel PR915 330~660 0.004~0.012 (5,970) (94.095) (4,770) (75.197) (3,980) (62.598)
430 0.008 430 0.008 430 0.008
Alloy Steel PR915 260~590 0.004~0.012

MULTI-FUNCTION
(5,170) (81.496) (4,140) (65.354) (3,450) (54.331)
330 0.006 330 0.006 330 0.006
Mold Steel PR915 160~490 0.004~0.008 (3,980) (46.850) (3,180) (37.402) (2,650) (31.496) G
330 0.006 330 0.006 330 0.006
Stainless Steel PR915 160~490 0.004~0.008 (3,980) (46.850) (3,180) (37.402) (2,650) (31.496)
490 0.012 490 0.012 490 0.012
Cast Iron PR915 330~660 0.008~0.016 (5,970) (140.945) (4,770) (112.598) (3,980) (94.095)

SLOT MILLS
Ø16mm Ø20mm Ø25mm
Workpiece Insert
Material Grades Vc (sfm) fz (ipt) Vc (sfm) fz (ipt) Vc (sfm) fz (ipt) Vc (sfm) fz (ipt) H
(RPM) Vf (ipm) (RPM) Vf (ipm) (RPM) Vf (ipm)
490 0.008 490 0.008 490 0.008
Carbon Steel PR915 330~660 0.004~0.012 (2,980) (46.850) (2,390) (37.402) (1,910) (29.921)

RADIUS / BALL-NOSE OTHER APPLICATIONS


430 0.008 430 0.008 430 0.008
Alloy Steel PR915 260~590 0.004~0.012 (2,590) (40.551) (2,070) (32.677) (1,660) (25.984)
Mold Steel PR915 160~490 0.004~0.008 330
(1,990)
0.006
(23.622)
330
(1,590)
0.006
(18.898)
330
(1,270)
0.006
(14.961)
J
330 0.006 330 0.006 330 0.006
Stainless Steel PR915 160~490 0.004~0.008 (1,990) (23.622) (1,590) (18.898) (1,270) (14.961)
490 0.012 490 0.012 490 0.012
Cast Iron PR915 330~660 0.008~0.016 (2,980) (70.472) (2,390) (56.299) (1,910) (45.276)

� Actual Cutting Speed (Vd) Conversion Coefficient Table K


Vd varies depending on D.O.C. and slant face angle.
Vd can be obtained by dividing the conversion coefficient into the recommended cutting speed.

TOOL HOLDING
Model Tool Dia. (ØD) Ø8mm Ø10mm Ø12mm
D.O.C. (t: in) 0.004" 0.008" 0.004" 0.008" 0.008" 0.020" O
15° 1.00 1.00 1.00 1.00 1.00 1.00

ØD (Tool Dia.) 30° 1.05 1.02 1.05 1.03 1.04 1.01


Slant Face 45° 1.18 1.12 1.20 1.14 1.16 1.07
SPARE PARTS

Angle
le) 60° 1.47 1.34 1.51 1.38 1.42 1.24
ce An
g (�°)
75° 2.15 1.82 2.24 1.92 2.02 1.60
P
t Fa
an
(Sl 90°(Horizontal Plane) 4.48 3.22 5.06 3.57 3.92 2.50
�°
Tool Dia. (ØD) Ø16mm Ø20mm Ø25mm
TECHNICAL

D.O.C. (t: in) 0.008" 0.020" 0.020" 0.039" 0.020" 0.039"


)
.C.

R
.O

15° 1.00 1.00 1.00 1.02 1.00 1.01


t (D

30° 1.05 1.01 1.02 1.00 1.03 1.00


Slant Face 45° 1.18 1.10 1.12 1.06 1.14 1.08
Ød (Actual Cutting Dia.) Angle
60° 1.47 1.30 1.34 1.21 1.38 1.25
(�°)
INDEX

75° 2.14 1.73 1.83 1.53 1.93 1.62


T
90°(Horizontal Plane) 4.48 2.87 3.20 2.29 3.57 2.55
e.g.) ‌Suppose tool dia. 8mm, D.O.C. = 0.039", slant face angle 90°: The actual cutting speed Vd for carbon steel machining,
when Vc is 490sfm at the full cutter diameter, Vd can be obtained by calculating: Vd = 490 ÷ 4.48 = 109.4sfm

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RAD-8 (MRW)

Shouldering Facing

RAD-8 (MRW)
The MRW Radius Cutter Lowers
Cutting Costs and Increases Efficiency

The double-faced inserts improve


milling in a wide variety of materials

A d v a n t a g e s
Economical 8-edge Insert

Combined Sharpness &


Cutting Edge Strength
Improved edge strength due to obtuse edge Obtuse Edge
Low cutting force chipbreaker

Helical Cutting Edge Design with Maximum Axial Rake 12�


RADIUS / BALL-NOSE

Lower cutting forces equivalent to positive inserts


J
800
Positive Insert Cutter
140%
700
Axial Rake Negative Insert Cutter
Cutting force [N]

Anti-Chattering

Max.+12 600
108%
118%

100%
500

400

300
MRW Competitor A Competitor B Competitor C
(SM chipbreaker)

< Cutting Condition >


Vc = 390 sfm, D.O.C. × ae = 0.039" × 1.575", fz = 0.008 ipt
304 Stainless Steel, Cutter Ø2.000”

Flat Lock Structure Holds Insert Firmly


Prevents insert rotation during machining Flat Lock Structure
to provide stable cutting
Wide Flat Binding Face
• Receives even cutting forces
• Prevents insert rotation
Cu
tti
ng
Fo
rc
e

Wide and flat binding face

800.823.7284
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RAD-8 (MRW)

Longer tool life with a wide insert lineup including

GRADES
A
4 grades and 3 chipbreakers!
Available for Steel, Stainless Steels, Cast Iron, and Heat-Resistant Alloys

LINEUP / INSERTS
B
Workpiece Material Applicable Insert Grade Applicable Chipbreaker

P Carbon Steel / Alloy Steel / Die Steel PR1525 GM/SM/GH Chipbreaker

45º / 70º LEAD


K Gray Cast Iron / Nodular Cast Iron PR1510 GH/GM Chipbreaker
C
S Ni-base Heat Resistant Alloy M Martensitic Stainless Steel CA6535 SM/GM Chipbreaker

M Austenitic Stainless Steel


S Titanium Alloy PR1535 SM/GM Chipbreaker
M Precipitation Hardened Stainless Steel

75º LEAD
D
For Chipbreaker Selection and Recommended Cutting Conditions � J10

New Grades for Difficult-to-cut Materials

90º LEAD
E
• Stable cutting prevents insert fracturing Newly Developed
Tougher Substrate
• Good for high efficiency machining

HIGH FEED
Smooth TiN Layer
F
Smooth & less adhesion with
improved stability
Tough �-Al2O3 Layer

MULTI-FUNCTION
• For Ni-base heat resistant alloys and martensitic stainless steels Prevents oxidation and wear of

• High heat resistance and wear resistance with CVD coating


coating layer due to high
heat-resistance of aluminum oxide
G
• Improved stability due to thin film coating technology Special Interlayer
Prevents peeling of coating layer
CA6535

SLOT MILLS
Ultra Fine TiCN Layer
High aspect ratio and micro columnar H
TiCN coating layer improves abrasive
wear resistance
• For titanium alloys and precipitation hardened stainless steel

RADIUS / BALL-NOSE OTHER APPLICATIONS


• Stable milling operation and long tool life with Kyocera's MEGACOAT NANO
Layer Structure
MEGACOAT NANO coating technology J
• Improved stability due to thin film coating technology
PR1535

Tool Life Comparison

TOOL HOLDING
� Ni-base Heat Resistant Alloy � Martensitic Stainless Steel
O
0.016 0.016
Competitor B
(CVD)
0.014 0.014
Competitor A
(CVD)
0.012 0.012
SPARE PARTS

Fracture Competitor B
(CVD)
0.010 0.010
P
Wear [in]
Wear [in]

0.008 0.008
Competitor A KYOCERA
0.006 (CVD) CA6535 GM 0.006
KYOCERA
0.004 CA6535 SM
0.004
TECHNICAL

0.002 0.002
R
0.000 0.000
0 5 10 15 20 25 0 5 10 15 20 25
Cutting Time [min] Cutting Time [min]
<Cutting Conditions> Vc = 160 sfm, D.O.C. = 0.039”, fz = 0.006 ipt, WET <Cutting Conditions> Vc = 980 sfm, D.O.C. = 0.079”, fz = 0.008 ipt, WET
INDEX

T
1st recommendation GM Chipbreaker 1st recommendation SM Chipbreaker

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RAD-8 (MRW)

� MRW Face Mill (Inch Size)


ØD1 ØD1
Ød Ød
b b

a
E

H
H

S
S
Ød2
Ød1

r
r
Ød1
ØD
ØD

Fig.1 Fig.2

� Toolholder Dimensions (Inch Size)


Rake Angle

Coolant Hole
Dimensions (in)

Weight (kg)
(�)

Drawing
Inserts
No. of
Stock

Max.
Part Number RPM
r ØD ØD1 Ød Ød1 Ød2 H E a b S A.R. R.R.

MRW 2000R-12-5T Þ 5 0.3


2.00 1.75 0.75 0.748 0.433 1.575 0.750 0.187 0.312 +12° -15.5° Yes Fig.1 16,000
2000R-12-6T Þ 6 0.3

2500R-12-6T Þ 6 0.6
2.50 1.75 0.75 0.748 0.433 1.575 0.750 0.187 0.312 +12° -15.5° Yes Fig.1 14,000
2500R-12-7T ß 7 0.236 0.236 0.6

Þ (6mm) (6mm)
3000R-12-6T 6 1.1
3.00 2.25 1.00 0.866 0.551 1.969 1.063 0.236 0.381 +12° -15.5° Yes Fig.1 12,000
3000R-12-8T ß 8 1.1

4000R-12-7T Þ 7 1.5
4.00 3.54 1.50 2.047 - 1.969 1.142 0.393 0.625 +12° -15.5° Yes Fig.2 10,600
4000R-12-9T ß 9 1.4

MRW 2500R-16-5T Þ 5 0.5


2.50 1.75 0.75 0.748 0.433 1.575 0.750 0.187 0.312 +11° -16.5° Yes Fig.1 12,800
2500R-16-6T ß 6 0.5

3000R-16-6T Þ 6 1.1
3.00 2.25 1.00 0.866 0.551 1.969 1.063 0.236 0.381 +11° -16.5° Yes Fig.1 11,000
3000R-16-7T Þ 7 0.315 0.315 1.0

Þ (8mm) (8mm)
4000R-16-6T 6 1.4
4.00 3.54 1.50 2.047 - 1.969 1.142 0.393 0.625 +11° -16.5° Yes Fig.2 9,600
4000R-16-8T ß 8 1.3

5000R-16-8T Þ 8 2.6
RADIUS / BALL-NOSE

5.00 3.54 1.50 2.047 - 2.480 1.496 0.393 0.625 +11° -16.5° Yes Fig.2 8,560
5000R-16-10T ß 10 2.5

J
� Spare Parts and Applicable Inserts (Inch Size)
Spare Parts Applicable Inserts � B16
Clamp Pre-Set Anti-seize Arbor Bolt
Wrench
Screw Torque Wrench* Compound
Part Number DTPM-15 TTP-20
NEW

Tough Edge
General Purpose Low Cutting Force (For Heavy Milling)
MRW 2000R-12... HH3/8-1.25
2500R-12... (HH3/8-1.25H)
SB-4085TRP DTPM-15 - HH1/2-1.25 ROMU1204M0ER-GM ROMU1204M0ER-SM
3000R-12... PST-IP15 MP-1 ROMU1204M0ER-GH
Recommended Torque for (HH1/2-1.25H)
Insert Clamp 3.5 N·m
4000R-12... -

HH3/8-1.25
MRW 2500R-16... (HH3/8-1.25H)
SB-50140TRP - TTP-20 HH1/2-1.25
3000R-16... PST-IP20 MP-1
(HH1/2-1.25H)
ROMU1605M0ER-GM ROMU1605M0ER-SM ROMU1605M0ER-GH
Recommended Torque for
4000R-16... Insert Clamp 4.5 N·m
-
5000R-16...
Caution with Max. Revolution Recommended Cutting Conditions � J10
When running an end mill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force.

Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.

*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.

S is Maximum D.O.C.
For more details, see Page � J10

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
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RAD-8 (MRW)

� MRW Face Mill (Metric Size)

GRADES
ØD1 ØD1
Ød Ød A
b b

LINEUP / INSERTS
E

H
H
B

S
S
Ød2
Ød1

r
r
Ød1
ØD

45º / 70º LEAD


ØD

Fig.1 Fig.2
C

� Toolholder Dimensions (Metric Size)


Rake Angle

Coolant Hole

75º LEAD
Dimensions (mm)

Weight (kg)
(�) D

Drawing
Inserts
No. of
Stock

Max.
Part Number RPM
r ØD ØD1 Ød Ød1 Ød2 H E a b S A.R. R.R.

MRW 080R-12-6T ß 6 1.2


80 70 1.000" 20 13 50 1.063" 0.236" 0.375" +12° -15.5° Yes Fig.1 12,000

90º LEAD
080R-12-8T ß 8 1.1
100R-12-7T ß 7
6 6.0
1.5
E
100 78 1.250" 46 - 50 1.339" 0.315" 0.500" +12° -15.5° Yes Fig.2 10,600
Inch Bore Dia.

100R-12-9T ß 9 1.4
MRW 080R-16-6T ß 6 1.1
80 70 1.000" 20 13 50 1.063" 0.236" 0.375" +11° -16.5° Yes Fig.1 11,000
080R-16-7T ß 7 1.1

HIGH FEED
100R-16-6T ß 6 1.4
100R-16-8T ß 8
8 100 78 1.250" 46 - 50 1.339" 0.315" 0.500" 8.0 +11° -16.5° Yes Fig.2
1.4
9,600 F
125R-16-8T ß 8 2.6
125 89 1.500" 55 - 63 1.496" 0.394" 0.625" +11° -16.5° Yes Fig.2 8,560
125R-16-10T ß 10
MRW 050R-12-5T-M ß 5 0.3

MULTI-FUNCTION
50 48 22 18 11 40 21 6.3 10.4 +12° -15.5° Yes Fig.1 16,000
050R-12-6T-M ß 6 0.3
063R-12-6T-M ß 6
63 60 22 19 11 40 21 6.3 10.4 +12° -15.5° Yes Fig.1
0.6
14,000
G
063R-12-7T-M ß 7 0.6
6 6.0
080R-12-6T-M ß 6 1.1
80 70 27 20 13 50 24 7 12.4 +12° -15.5° Yes Fig.1 12,000
080R-12-8T-M ß 8 1.1
Metric Bore Dia.

100R-12-7T-M ß 7 1.5

SLOT MILLS
100 78 32 46 - 50 30 8 14.4 +12° -15.5° Yes Fig.2 10,600
100R-12-9T-M ß 9 1.4 H
MRW 063R-16-5T-M ß 5 0.5
63 60 22 19 11 40 21 6.3 10.4 +11° -16.5° Yes Fig.1 12,800
063R-16-6T-M ß 6 0.5
080R-16-6T-M ß 6 1.1

RADIUS / BALL-NOSE OTHER APPLICATIONS


80 70 27 20 13 50 24 7 12.4 +11° -16.5° Yes Fig.1 11,000
080R-16-7T-M ß 7 1.0
8 8.0
100R-16-6T-M ß 6 1.4
ß
100 78 32 46 - 50 30 8 14.4 +11° -16.5° Yes Fig.2 9,600 J
100R-16-8T-M 8 1.3
125R-16-8T-M ß 8 2.6
125 89 40 55 - 63 33 9 16.4 +11° -16.5° Yes Fig.2 8,560
125R-16-10T-M ß 10 2.5

� Spare Parts and Applicable Inserts (Metric Size)


Spare Parts Applicable Inserts � B16
K
Clamp Pre-Set Anti-seize Arbor Bolt
Wrench
Screw Torque Wrench* Compound
Part Number DTPM-15 TTP-20

TOOL HOLDING
NEW

Tough Edge O
General Purpose Low Cutting Force (For Heavy Milling)
MRW 050R-12...
SB-4085TRP DTPM-15 - HH10x30
063R-12...
ROMU1204M0ER-GM ROMU1204M0ER-SM ROMU1204M0ER-GH
SPARE PARTS

Recommended Torque for PST-IP15 MP-1


080R-12... HH12x35
Insert Clamp 3.5 N·m
100R-12... - P
MRW 063R-16... HH10x30
SB-50140TRP - TTP-20
080R-16... HH12x35
Recommended Torque for PST-IP20 MP-1 ROMU1605M0ER-GM ROMU1605M0ER-SM ROMU1605M0ER-GH
100R-16...
Insert Clamp 4.5 N·m -
125R-16...
TECHNICAL

Caution with Max. Revolution Recommended Cutting Conditions � J10 R


When running an end mill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force.

Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.

*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.
INDEX

T
S is Maximum D.O.C.
For more details, see Page � J10

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com J7
RAD-8 (MRW)

� MRW End Mill (Inch Size)

Ød h6
Ød h6

ØD
ØD
r S r S
� �
L L
Fig.1 Fig.3

Ød h6

Ød h6
ØD
ØD
S S

r
r
� �
L L

Fig.2 Fig.4

� Toolholder Dimensions (Inch Size)


Rake Angle

Coolant Hole
Dimensions (in) (�)

Drawing
Inserts
No. of
Stock

Max.
Part Number
A.R. RPM
r ØD Ød L � S R.R.
(Max.)

MRW 1250-W125-12-3T Þ 3 1.25 1.25 3.921 1.575 -20° Yes Fig.3 22,000
0.236 0.236
Standard Shank

1500-W125-12-4T Þ 4 1.50 1.25 3.856 1.575 +12° -16.5° 18,800


(6mm) (6mm) Yes Fig.4
(Weldon)

2000-W150-12-5T ß 5 2.00 1.50 4.266 1.575 -15.5° 16,000

MRW 1500-W125-16-2T Þ 2 1.50 1.25 3.856 1.575 -18° 17,200


0.315 0.315
2000-W150-16-4T ß 4 2.00 1.50 4.262 1.575 +11° -16.5° Yes Fig.4 14,800
(8mm) (8mm)
2500-W150-16-5T ß 5 2.50 1.50 4.262 1.575 -16.5° 12,800

MRW 1250-S125-12-2T-8 Þ 2 1.25 1.25 8.000 1.575 -20° Yes Fig.1 22,000
0.236 0.236
1500-S125-12-3T-8 Þ 3 1.50 1.25 8.000 1.575 +12° -16.5° 18,800
(6mm) (6mm)
Long Shank
(Cylindrical)

Yes Fig.2
2000-S150-12-4T-12 ß 4 2.00 1.50 12.000 1.969 -15.5° 16,000

MRW 1500-S125-16-2T-8 Þ 2 1.50 1.25 8.000 1.575 -18° 17,200


0.315 0.315
2000-S150-16-3T-8 ß 3 2.00 1.50 8.000 1.575 +11° -16.5° Yes Fig.2 14,800
(8mm) (8mm)
RADIUS / BALL-NOSE

2500-S150-16-4T-12 ß 4 2.50 1.50 12.000 1.969 -16.5° 12,800

J
� Spare Parts and Applicable Inserts (Inch Size)
Spare Parts Applicable Inserts � B16

Clamp Pre-Set Anti-seize


Wrench
Screw Torque Wrench* Compound
Part Number
DTPM-15 TTP-20 NEW

Tough Edge
General Purpose Low Cutting Force (For Heavy Milling)

SB-4085TRP DTPM-15 -
MRW ···-12... Recommended Torque for
PST-IP15 MP-1 ROMU1204M0ER-GM ROMU1204M0ER-SM ROMU1204M0ER-GH
Insert Clamp 3.5 N·m

SB-50140TRP - TTP-20
MRW ···-16... Recommended Torque for
PST-IP20 MP-1 ROMU1605M0ER-GM ROMU1605M0ER-SM ROMU1605M0ER-GH
Insert Clamp 4.5 N·m

Caution with Max. Revolution Recommended Cutting Conditions � J10


When running an end mill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force.

Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.

*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.

S is Maximum D.O.C.
For more details, see Page � J10

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
J8 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
RAD-8 (MRW)

� MRW End Mill (Metric Size)

GRADES
A

Ød h6
Ød h6

ØD
ØD

LINEUP / INSERTS
r S r S
� �
L L B
Fig.1 Fig.3

45º / 70º LEAD


Ød h6

Ød h6
ØD
ØD
C
S S

r
r
� �
L L

Fig.2 Fig.4

75º LEAD
D

� Toolholder Dimensions (Metric Size)


Rake Angle

Coolant Hole
Dimensions (mm)

90º LEAD
(�)
E

Drawing
Inserts
No. of
Stock

Max.
Part Number
A.R. RPM
r ØD Ød L � S R.R.
(Max.)

MRW 32-S32-12-3T ß 3 32 32 140 40 -20° Yes Fig.1 22,000

HIGH FEED
Standard Shank

40-S32-12-4T ß 4 6 40 32 160 40 6.0 +12° -16.5° 18,800


F
(Cylindrical)

Yes Fig.2
50-S42-12-5T ß 5 50 42 170 40 -15.5° 16,000
MRW 40-S32-16-3T ß 3 40 32 160 40 -18° 17,200
50-S42-16-4T ß 4 8 50 42 170 40 8.0 +11° -16.5° Yes Fig.2 14,800

MULTI-FUNCTION
63-S42-16-5T ß 5 63 42 170 50 -16.5° 12,800
MRW 32-S32-12-2T-200 ß 2 32 32 200 40 -20° Yes Fig.1 22,000 G
40-S32-12-3T-200 ß 3 6 40 32 200 40 6.0 +12° -16.5° 18,800
Long Shank
(Cylindrical)

Yes Fig.2
50-S42-12-4T-300 ß 4 50 42 300 40 -15.5° 16,000
MRW 40-S32-16-2T-200 ß 2 40 32 200 40 -18° 17,200

SLOT MILLS
50-S42-16-3T-300 ß 3 8 50 42 300 40 8.0 +11° -16.5° Yes Fig.2 14,800
H
63-S42-16-4T-300 ß 4 63 42 300 50 -16.5° 12,800
MRW 32-W32-12-3T ß 3 32 32 102 40 -20° Yes Fig.3 22,000
Standard Shank

40-W32-12-4T ß 4 6 40 32 100 40 6.0 +12° -16.5° 18,800

RADIUS / BALL-NOSE OTHER APPLICATIONS


Yes Fig.4
(Weldon)

50-W40-12-5T ß 5 50 40 110 40 -15.5° 16,000


MRW 40-W32-16-3T ß 3 40 32 100 40 -18° 17,200 J
50-W40-16-4T ß 4 8 50 40 110 40 8.0 +11° -16.5° Yes Fig.4 14,800
63-W40-16-5T ß 5 63 40 120 50 -16.5° 12,800

� Spare Parts and Applicable Inserts (Metric Size)


Spare Parts Applicable Inserts � B16
K
Clamp Pre-Set Anti-seize
Wrench
Screw Torque Wrench* Compound
Part Number

TOOL HOLDING
DTPM-15 TTP-20 NEW
O
Tough Edge
General Purpose Low Cutting Force (For Heavy Milling)

SB-4085TRP DTPM-15 -
SPARE PARTS

MRW ···-12... Recommended Torque for


PST-IP15 MP-1 ROMU1204M0ER-GM ROMU1204M0ER-SM ROMU1204M0ER-GH
Insert Clamp 3.5 N·m P
SB-50140TRP - TTP-20
MRW ···-16... Recommended Torque for
PST-IP20 MP-1 ROMU1605M0ER-GM ROMU1605M0ER-SM ROMU1605M0ER-GH
Insert Clamp 4.5 N·m
TECHNICAL

Caution with Max. Revolution Recommended Cutting Conditions � J10 R


When running an end mill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force.

Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.

*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
INDEX

Pre-Set Torque Wrench sold separately. T


S is Maximum D.O.C.
For more details, see Page � J10

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com J9
RAD-8 (MRW)
� Recommended Cutting Conditions
Recommended Chipbreaker fz (ipt) Recommended Insert Grades (Cutting Speed Vc: sfm)
Recommended feed rate (standard value)
Workpiece � ROMU12 : D.O.C. = 0.118" MEGACOAT NANO CVD Coated Carbide
Material ROMU16 : D.O.C. = 0.158"
GM SM GH PR1535 PR1525 PR1510 CA6535
� � � � �
Carbon Steel - -
0.004~0.008~0.012 0.002~0.006~0.008 0.006~0.012~0.014 390~590~820 390~590~820
� � � � �
Alloy Steel - -
0.004~0.008~0.012 0.002~0.006~0.008 0.006~0.012~0.014 330~520~720 330~520~720
� � � � �
Mold Steel - -
0.004~0.006~0.010 0.002~0.005~0.008 0.006~0.008~0.012 260~460~590 260~460~590
� � � � �
Austenitic Stainless Steel - -
0.004~0.006~0.008 0.002~0.005~0.008 0.006~0.008~0.010 330~520~660 330~520~660
� � � � �
Martensitic Stainless Steel - -
0.004~0.006~0.008 0.002~0.005~0.008 0.006~0.008~0.010 490~660~820 590~790~980
� � � �
Precipitation Hardened Stainless Steel - - -
0.004~0.006~0.008 0.002~0.005~0.008 0.006~0.008~0.010 300~390~490
� � �
Gray Cast Iron - - - -
0.004~0.008~0.012 0.006~0.012~0.014 390~590~820
� � �
Nodular Cast Iron - - - -
0.004~0.006~0.010 0.006~0.008~0.012 330~490~660
� � � � �
Ni-base Heat Resistant Alloy - -
0.004~0.005~0.006 0.002~0.004~0.006 0.005~0.006~0.008 70~100~160 70~100~160
� � � �
Titanium Alloy - - -
0.004~0.005~0.006 0.002~0.004~0.006 130~200~260 100~160~230
� Machining with coolant is recommended for Ni-base Heat Resistant Alloy and Titanium Alloy �: 1st Recommendation �: 2nd Recommendation
� The figure in bold font is center value of the recommended cutting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
� Recommended feed rate is the reference value when D.O.C. is r�/2 (0.118" for ROMU12, 0.158" for ROMU16).
For lower feed rates than the above conditions, the conversion factor in the following table is recommended.

� Conversion Factor for Feed Per Tooth by Depth of Cut (D.O.C.)


D.O.C. D.O.C. Conversion Factor for Feed Per Tooth
Insert (Recommended) (Max.) D.O.C. = 0.020" D.O.C. = 0.039" D.O.C. = 0.079" D.O.C. = 0.118" D.O.C. = 0.158"
1.0
ROMU12 Type 0.118" or less 0.236" 2.1 1.5 1.1 -
(Standard)
1.0
ROMU16 Type 0.158" or less 0.315" 2.4 1.7 1.3 1.1
(Standard)

Calculation Example (ROMU12, Carbon Steel, GM Chipbreaker, D.O.C. = 0.039")

fz = 0.008 ipt 1.5 fz = 0.012 ipt


(Standard value for carbon steel and GM chipbreaker)
X (Conversion factor for ROMU12 type, D.O.C. = 0.039")
= (Recommended feed rate)
RADIUS / BALL-NOSE

� Recommended D.O.C. : 0.118" or less for ROMU12, 0.158" or less for ROMU16

J Y (Gap between insert corner-R)

� Corner R Shape During Processing with MRW (See Fig.1)

Insert D.O.C. (Max.) X Y


Insert Corner

ROMU12 Type 0.236" 0.118" 0.004"

ROMU16 Type 0.315" 0.158" 0.004"


X (Recommended D.O.C.) D.O.C. (Max.)
� When machining with larger D.O.C. than recommended D.O.C. (X), there is a gap (Y) between the workpiece corner and insert corner R (r�). Fig.1
� The above figure is an estimation. There is a ±0.008" variation depending on the cutting conditions.

800.823.7284
J10 Visit us online at KyoceraPrecisionTools.com
RAD-8 (MRW)
� How to Mount an Insert Fig.1 Wrench
1. Be sure to remove dust and chips from the insert mounting pocket.
Clamp Screw

GRADES
2. Apply anti-seize compound on portion of taper and thread of clamp screw. A
� Attach the screw to the front end of the wrench
� While lightly pressing the insert against the mating surfaces,
put the screw into the hole of the insert and tighten. (See Fig.1)

LINEUP / INSERTS
Fig.2 Purple grip

3. Wrenches and clamp screws are "Torx Plus".


� Fig.2 wrench is for MRW-12. (Straight grip) Shape

The symbol means "Torx Plus".
B

� Fig.3 wrench is for MRW-16. (T-shaped grip)


Straight grip wrench for MRW-12
Use a "Torx Plus" Wrench for tightening clamp screw.

45º / 70º LEAD


*If a "Torx" Wrench (Fig.4) is used to tighten, the screw head might become damaged Fig.3
C
Purple grip
and then the screw cannot be removed.

4. When tightening the screw, make sure that the wrench is parallel to the screw. Shape

75º LEAD
The symbol means "Torx Plus".
For recommended torque, see pages � J6-J9. T-shaped grip wrench for MRW-16 D
5. After tightening the screw, make sure that there is no clearance between the insert seat surface and
Fig.4 Black grip
the bearing surface of the holder or between the insert side surfaces and the
mating surface of the holder.
T15

90º LEAD
E
If there is any clearance, remove the insert and mount it again according to the above steps. Shape
The symbol means "Torx".
"Torx" Wrench (Do NOT use for MRW)

� C
 ase Studies

HIGH FEED
F
410 Stainless Steel 410 Stainless Steel

• Turbine Blade • Turbine Blade

MULTI-FUNCTION
• Vc = 890 sfm • Vc = 820 sfm
• fz = 0.011 ipt • fz = 0.006 ipt G
• D.O.C. = 0.020~0.039" • D.O.C. = 0.079"
• ae = Max. 1.378" • ae = 0.197~1.181"
• Dry • Wet
• MRW050R-12-6T-M • MRW050R-12-5T-M

SLOT MILLS
(6 Flutes) (5 Flutes)
• ROMU1204M0ER-SM 1.2 times the machining efficiency • ROMU1204M0ER-SM Same or longer tool life H
(CA6535) Economical double-faced insert (CA6535) Economical double-faced insert

RADIUS / BALL-NOSE OTHER APPLICATIONS


CA6535 Stable Machining CA6535 Stable, available for further machining
J
Competitor A Unstable Machining Competitor B Unstable Machining
(Positive Insert Cutter) (Positive Insert Cutter)

MRW improved machining efficiency 1.2 times with same tool life compared to MRW showed less damage on the cutting edge and reduced machining noise.
Competitor A. MRW has equal or longer tool life and cost advantage due to double sided inserts. K
MRW has a cost advantage due to double sided inserts.

(User Evaluation) (User Evaluation)

TOOL HOLDING
O
� Application �MRW is not available for 3D machining such as Plunging and Profiling.
SPARE PARTS

P
TECHNICAL

Facing Shouldering Contour-Line Milling Plunging / Profiling


INDEX

800.823.7284
Visit us online at KyoceraPrecisionTools.com J11
RAD-6 (MRX)

Shouldering Pocketing Facing

RAD-6 (MRX)
The MRX Radius Cutter
Lowers Cutting Costs and
Increases Efficiency!

A d v a n t a g e s
Low Cutting Forces with Helical Cutting Edge Design
• Cutting Force Comparison
1,400
116% Resultant
1,200 Force
102%
Cutting force [N]

Radial
1,000 Force
800
151%
600 114%
Axial Rake 400
Max. 10°
200
0
MRX SM Competitor A Competitor B
Chipbreaker
< Cutting Conditions >
RADIUS / BALL-NOSE

Vc=400sfm, D.O.C.×ae=0.079×0.984”, fz=0.008ipt, 304 Stainless Steel, Cutter Ø50mm

J Flat Lock Structure to Hold Insert Firmly in Place


Prevents insert rotation during machining to provide stable cutting
Flat Lock Structure Locating
Surface
Wide flat binding face
Support Face Locating
• Receives even cutting forces Support Face C Surface
• Prevents insert rotation Fo utti
Locating rc ng
Locating e
Surface Surface

Wide Application Range

Facing Slotting Shouldering Pocketing Ramping / Profiling

New Grades for Difficult-to-cut Materials


Longer tool life with a wide lineup including 4 grades and 3 chipbreakers!
Available for steel, stainless steel, cast iron, and heat resistant alloys.
Cost-effective M-class Inserts are Available.

800.823.7284
J12 Visit us online at KyoceraPrecisionTools.com
RAD-6 (MRX)

� MRX Face Mill (Inch Size)


ØD1

GRADES
ØD1 Ød A
Ød b
b

a
a

LINEUP / INSERTS
E
E

H
H
B

S
C

S
C
Ød2
Ød1

r
Ød1
ØD ØD

45º / 70º LEAD


Fig.1 Fig.2 C
� Toolholder Dimensions (Inch Size)
Rake Angle

Weight (kg)
Dimensions (in)

Drawing
Coolant
(�)
Inserts
No. of
Stock

Max.

Hole

75º LEAD
Part Number
r ØD ØD1 Ød Ød1 Ød2 H E a b C S A.R. R.R.
RPM D
MRX 1500R-10-5T Þ 5 1.500 1.400 0.500 0.433 0.276 1.575 0.709 0.156 0.250 0.114 +10° -5.5° 0.2 20,000
0.197 0.197
2000R-10-6T Þ 6
(5mm)
2.000 1.750 0.750 0.669 0.433 1.575 0.750 0.187 0.313 0.114
(5mm)
+10° -5.5° Yes Fig.1 0.3 17,500

90º LEAD
2500R-10-7T � 7 2.500 1.750 0.750 0.669 0.433 1.575 0.750 0.187 0.313 0.114 +10° -5.5° 0.5 15,000
E
MRX 1500R-12-4T � 4 1.500 1.400 0.500 0.394 0.276 1.575 0.709 0.156 0.250 0.134 +10° -5.5° 0.2 21,000

2000R-12-4T � 4 2.000 1.750 0.750 0.669 0.433 1.575 0.750 0.187 0.313 0.134 +10° -5.5° 0.3 18,000

2000R-12-5T Þ 5 2.000 1.750 0.750 0.669 0.433 1.575 0.750 0.187 0.313 0.134 +10° -5.5° 0.3 18,000
0.236 0.236

HIGH FEED
2500R-12-5T � 5
(6mm)
2.500 1.750 0.750 0.669 0.433 1.575 0.750 0.187 0.313 0.134
(6mm
+10° -5.5° Yes Fig.1 0.4 15,500

2500R-12-6T � 6 2.500 1.750 0.750 0.669 0.433 1.575 0.750 0.187 0.313 0.134 +10° -5.5° 0.4 15,500
F
3000R-12-6T Þ 6 3.000 2.250 1.000 0.866 0.551 1.969 1.063 0.236 0.382 0.134 +10° -5.5° 0.8 13,500

3000R-12-7T � 7 3.000 2.250 1.000 0.866 0.551 1.969 1.063 0.236 0.382 0.134 +10° -5.5° 0.8 13,500

MULTI-FUNCTION
4000R-12-7T � 7 0.236 4.000 3.540 1.500 2.047 - 1.969 1.142 0.394 0.626 0.134 0.236 +10° -5.5° 1.7 12,000

4000R-12-9T � 9 (6mm) 4.000 3.540 1.500 2.047 - 1.969 1.142 0.394 0.626 0.134 (6mm +10° -5.5°
Yes Fig.2
1.6 12,000 G
MRX 2500R-16-4T � 4 2.500 1.750 0.750 0.669 0.433 1.575 0.750 0.187 0.313 0.173 +10° -5.5° 0.4 13,500

2500R-16-5T Þ 5 0.315 2.500 1.750 0.750 0.669 0.433 1.575 0.750 0.187 0.313 0.173 0.315 +10° -5.5° 0.4 13,500
Yes Fig.1
(8mm) 3.000 2.250 1.000 0.866 0.551 1.969 1.063 0.236 0.382 0.173 (8mm)

SLOT MILLS
3000R-16-5T � 5 +10° -5.5° 0.8 11,500

3000R-16-6T Þ 6 3.000 2.250 1.000 0.866 0.551 1.969 1.063 0.236 0.382 0.173 +10° -5.5° 0.8 11,500 H
4000R-16-6T � 6 4.000 3.540 1.500 2.047 - 1.969 1.142 0.394 0.626 0.173 +10° -5.5° 1.6 10,000

4000R-16-7T Þ 7 0.315 4.000 3.540 1.500 2.047 - 1.969 1.142 0.394 0.626 0.173 0.315 +10° -5.5° 1.6 10,000

RADIUS / BALL-NOSE OTHER APPLICATIONS


Yes Fig.2
� (8mm) 5.000 3.540 1.500 2.047 2.480 1.496 0.394 0.626 0.173 (8mm)
5000R-16-6T 6 - +10° -5.5° 2.9 9,000

5000R-16-8T � 8 5.000 3.540 1.500 2.047 - 2.480 1.496 0.394 0.626 0.173 +10° -5.5° 2.8 9,000 J
� Face Mill Spare Parts and Applicable Inserts (Inch Size)
Caution with Max. Revolution
Spare Parts When running an end mill or a cutter at the
maximum revolution, the insert or cutter may
Clamp
Wrench
Pre-Set Anti-seize
Arbor Bolt Applicable be damaged by centrifugal force.
K
Screw Torque Wrench* Compound
Part Number Inserts
DTPM TTP
NEW � B16
Coat Anti-Seize Compound (MP-1)
thinly on portion of taper and thread prior

TOOL HOLDING
to installation.

*For prolonged insert and cutter life, it is O


MRX 1500R-10... SB-3070TRP DTPM-10 -
HH1/4-0.75 RPMT10T3M0ER-GM recommended to use the pre-set torque
RPGT10T3M0ER-GM
2000R-10... Recommended Torque for PST-IP10 MP-1 HH3/8-1.25 �1 wrench to ensure proper insert screw force.
RPGT10T3M0ER-SM Pre-Set Torque Wrench sold separately.
Insert Clamp 2.0 N·m
2500R-10... HH3/8-1.25 RPMT10T3M0EN-GH
SPARE PARTS

�1…Not compatible with


MRX 1500R-12... HH1/4-0.75
conventional RPMT10T3M0 P
RPMT1204M0ER-GM
2000R-12... SB-4090TRP DTPM-15 - HH3/8-1.25 inserts (without ER-.. or EN-..)
RPGT1204M0ER-GM
2500R-12... Recommended Torque for PST-IP15 MP-1 HH3/8-1.25 RPGT1204M0ER-SM �2
Insert Clamp 3.5 N·m RPMT1204M0EN-GH �2…Not compatible with
3000R-12... HH1/2-1.25 conventional RPMT1204M0
TECHNICAL

RPMW1204M0TN
4000R-12... - or RPMT1204M0-H inserts R
(without ER-.. or EN-..)
MRX 2500R-16... HH3/8-1.25 RPMT1605M0ER-GM

3000R-16... SB-50120TRP - TTP-20


HH1/2-1.25 RPGT1605M0ER-GM �3…Not compatible with
Recommended Torque for
PST-IP20 MP-1 RPGT1605M0ER-SM �3 conventional RPMT1605M0-H inserts.
4000R-16... Insert Clamp 4.5 N·m
- RPMT1605M0EN-GH
INDEX

5000R-16... - RPMW1605M0TN T
Recommended Cutting Conditions � J18

Þ : U.S. Stock Standard (Customer Service) 800.823.7284 - Option 1


� : Made to Order / Quoted Item (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com J13
RAD-6 (MRX)

� MRX Face Mill (Metric Size)


ØD1
ØD1 Ød
Ød b
b

a
a

E
E

H
H
S
C

S
C
Ød2
Ød1

r
Ød1
ØD ØD

Fig.1 Fig.2

� Toolholder Dimensions (Metric Size)


Rake Angle

Drawing
Coolant
Dimensions (mm)

Weight
Inserts
No. of
Stock

(�) Max.

Hole

(kg)
Part Number RPM
r ØD ØD1 Ød Ød1 Ød2 H E a b C S A.R. R.R.
MRX 080R-12-6T ß 6 1.2 13,500
80 70 1.000" 20.0 13 50 1.063" 0.236" 0.375" 3.4 +10° -5.5° Yes Fig.1
080R-12-8T ß 8 1.1 13,500
6 6
100R-12-7T ß 7 1.5 12,000
100 78 1.250" 46.0 - 50 1.339" 0.315" 0.500" 3.4 +10° -5.5° Yes Fig.2
Inch Bore Dia.

100R-12-9T ß 9 1.5 12,000


MRX 080R-16-5T ß 5 1.1 11,500
80 70 1.000" 20.0 13 50 1.063" 0.236" 0.375" 4.4 +10° -5.5° Yes Fig.1
080R-16-6T ß 6 1.1 11,500
100R-16-6T ß 6 1.4 10,000
8 100 78 1.250" 46.0 - 50 1.339" 0.315" 0.500" 4.4 8 +10° -5.5° Yes Fig.2
100R-16-7T ß 7 1.4 10,000
125R-16-6T ß 6 2.7 9,000
125 89 1.500" 55.0 - 63 1.496" 0.394" 0.625" 4.4 +10° -5.5° Yes Fig.2
125R-16-8T ß 8 9,000
MRX 040R-10-5T-M ß 5 40 38 16 15.0 9 40 19 5.6 8.4 2.9 +10° -5.5° Yes Fig.1 0.2 20,000
050R-10-6T-M ß 6 5 50 48 5 0.3 17,500
22 18.0 11 40 21 6.3 10.4 2.9 +10° -5.5° Yes Fig.1
063R-10-7T-M ß 7 63 60 0.6 15,000
MRX 040R-12-4T-M ß 4 40 38 16 13.5 9 40 19 5.6 8.4 3.4 +10° -5.5° Yes Fig.1 0.2 21,000
050R-12-4T-M ß 4 0.3 18,000
50 48 22 18.0 11 40 21 6.3 10.4 3.4 +10° -5.5° Yes Fig.1
050R-12-5T-M ß 5 0.3 18,000
063R-12-5T-M ß 5 0.6 15,500
63 60 22 18.0 11 40 21 6.3 10.4 3.4 +10° -5.5° Yes Fig.1
063R-12-6T-M ß 6 6 6 0.6 15,500
Metric Bore Dia.

080R-12-6T-M ß 6 1.2 13,500


80 70 27 20.0 13 50 24 7.0 12.4 3.4 +10° -5.5° Yes Fig.1
080R-12-8T-M ß 8 1.1 13,500
100R-12-7T-M ß 7 1.4 12,000
100 78 32 46.0 - 50 30 8.0 14.4 3.4 +10° -5.5° Yes Fig.2
100R-12-9T-M ß 9 1.4 12,000
MRX 063R-16-4T-M ß 4 0.5 13,500
RADIUS / BALL-NOSE

63 60 22 18.0 11 40 21 6.3 10.4 4.4 +10° -5.5° Yes Fig.1


063R-16-5T-M ß 5 0.5 13,500
J 080R-16-5T-M ß 5
80 70 27 20.0 13 50 24 7.0 12.4 4.4 +10° -5.5° Yes Fig.1
1.1 11,500
080R-16-6T-M ß 6 1.1 11,500
8 8
100R-16-6T-M ß 6 1.4 10,000
100 78 32 46.0 - 50 30 8.0 14.4 4.4 +10° -5.5° Yes Fig.2
100R-16-7T-M ß 7 1.4 10,000
125R-16-6T-M ß 6 2.6 9,000
125 89 40 55.0 - 63 33 9.0 16.4 4.4 +10° -5.5° Yes Fig.2
125R-16-8T-M ß 8 2.6 9,000

� Face Mill Spare Parts and Applicable Inserts (Metric Size)


Caution with Max. Revolution
Spare Parts When running an end mill or a cutter at the
Clamp Pre-Set Anti-seize maximum revolution, the insert or cutter may
Wrench Arbor Bolt Applicable be damaged by centrifugal force.
Screw Torque Wrench* Compound
Part Number Inserts
DTPM TTP
NEW � B16
Coat Anti-Seize Compound (MP-1)
thinly on portion of taper and thread prior to
installation.

For prolonged insert and cutter life, it is


MRX 040R-10... SB-3070TRP DTPM-10 - HH8X25 RPMT10T3M0ER-GM recommended to use the pre-set torque
RPGT10T3M0ER-GM
050R-10... Recommended Torque for PST-IP10 MP-1 HH10X30
RPGT10T3M0ER-SM
�1 wrench to ensure proper insert screw force.
Insert Clamp 2.0 N·m RPMT10T3M0EN-GH Pre-Set Torque Wrench sold separately.
063R-10... HH10X30
MRX 040R-12... HH8X25 �1…Not compatible with
RPMT1204M0ER-GM
050R-12... SB-4090TRP DTPM-15 - HH10X30 RPGT1204M0ER-GM conventional RPMT10T3M0
063R-12... PST-IP15 MP-1 HH10X30 RPGT1204M0ER-SM �2 inserts (without ER-.. or EN-..)
Recommended Torque for RPMT1204M0EN-GH
080R-12... Insert Clamp 3.5 N·m
HH12X35
RPMW1204M0TN �2…Not compatible with
100R-12... -
MRX 063R-16... SB-50120TRP HH10X30 RPMT1605M0ER-GM conventional RPMT1204M0
- TTP-20
080R-16... HH12X35 RPGT1605M0ER-GM or RPMT1204M0-H inserts
Recommended Torque for PST-IP20 MP-1 RPGT1605M0ER-SM �3 (without ER-.. or EN-..)
100R-16... - RPMT1605M0EN-GH
Insert Clamp 4.5 N·m
125R-16... - RPMW1605M0TN �3…Not compatible with
Recommended Cutting Conditions � J18 conventional RPMT1605M0-H inserts.

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
J14 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
RAD-6 (MRX)

� MRX End Mill (Inch Size)

GRADES
A

Ødh6
ØD

Ødh6
r S

Fig.5

LINEUP / INSERTS
L
Fig.1
B

Ødh6
Ødh6
ØD
Fig.6

45º / 70º LEAD


S C

r

L
Fig.2

Ødh6

75º LEAD
Fig.7 D

Ødh6
ØD

S
r


L

Ødh6

90º LEAD
Fig.3 E
Fig.8
C

Ødh6
ØD

HIGH FEED
F

Ødh6
S
r

MULTI-FUNCTION
L
Fig.9
Fig.4
G

� Toolholder Dimensions (Inch Size)


Rake Angle
Dimensions (in)

Drawing

SLOT MILLS
Coolant
Inserts

(�)
No. of
Stock

Max.

Hole
Part Number
A.R. RPM H
r ØD Ød L � C S R.R.
(Max.)
MRX 0625-W625-08-2T Þ 2 0.625 0.625 4.331 2.386 0.094 +3° -6.5° No Fig.5 38,000

RADIUS / BALL-NOSE OTHER APPLICATIONS


0.157 0.157
0750-W750-08-2T � 2
(4mm)
0.750 0.750 4.724 2.654 0.094
(4mm)
+10° -5.5° Yes Fig.6 32,000

1000-W100-08-4T Þ 4 1.000 1.000 4.724 2.406 0.094 +10° -5.5° Yes Fig.7 28,000 J
Standard Shank

MRX 1000-W100-10-3T Þ 3
0.197
1.000 1.000 4.724 2.409
0.197
28,000
0.114 +10° -5.5° Yes Fig.7
(5mm) (5mm)
(Weldon)

1250-W125-10-4T Þ 4 1.250 1.250 5.512 3.197 22,500

MRX 1250-W125-12-3T Þ 3 1.250 1.250 5.512 3.189 0.134 +10° -5.5° Yes Fig.7 24,500
0.236 0.236 K
1500-W125-12-4T Þ 4
(6mm)
1.500 1.250 5.512 1.575
(6mm)
21,000
0.134 +10° -5.5° Yes Fig.8
2000-W150-12-5T � 5 2.000 1.500 6.693 1.575 18,000

MRX 1500-W125-16-2T Þ 2 1.500 1.250 5.512 1.575 18,000

TOOL HOLDING
0.315 0.315
0.173 +10° -5.5° Yes Fig.8
(8mm) (8mm)
2000-W150-16-4T Þ 4 2.000 1.500 6.693 1.575 15,500 O
MRX 0625-S625-08-2T-6 � 2 0.625 0.625 6.000 3.150 0.094 +3° -6.5° No Fig.1 38,000
0.157 0.157
0750-S750-08-2T-7 � 2
(4mm)
0.750 0.750 7.000 3.150
(4mm)
32,000
0.094 +10° -5.5° Yes Fig.2
SPARE PARTS

1000-S100-08-4T-7 � 4 1.000 1.000 7.000 3.150 28,000

0.197 0.197 P
MRX 1000-S100-10-2T-7 �
Standard Shank

2 1.000 1.000 7.000 3.150 0.114 +10° -5.5° Yes Fig.2 28,000
(5mm) (5mm)
(Cylindrical)

MRX 1250-S125-12-2T-8 � 2 1.250 1.250 8.000 3.150 0.114 +10° -5.5° Yes Fig.2 24,500
0.236 0.236
1500-S125-12-4T-8 � 4
(6mm)
1.500 1.250 8.000 1.575
(6mm)
21,000
TECHNICAL

0.134 +10° -5.5° Yes Fig.3


2000-S150-12-4T12 � 4 2.000 1.500 12.000 1.575 18,000 R
MRX 1500-S125-16-2T-8 � 2 1.500 1.250 8.000 1.575 18,000
0.173 +10° -5.5° Yes Fig.3
0.315 0.315
2000-S150-16-4T12 � 4
(8mm)
2.000 1.500 12.000 1.575
(8mm)
15,500

2500-S150-16-4T12 � 4 2.500 1.500 12.000 1.575 0.173 +10° -5.5° Yes Fig.4 13,500
INDEX

T
Recommended Cutting Conditions � J18
End Mill Spare Parts and Applicable Inserts � J17

Þ : U.S. Stock Standard (Customer Service) 800.823.7284 - Option 1


� : Made to Order / Quoted Item (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com J15
RAD-6 (MRX)

� MRX End Mill (Metric Size)

Ødh6
ØD

Ødh6
r S

Fig.5
L
Fig.1

Ødh6
Ødh6
ØD
Fig.6
S

r

L
Fig.2

Ødh6
Fig.7

Ødh6
ØD
S

r

L

Ødh6
Fig.3

Fig.8

Ødh6
ØD
C

Ødh6
S
r


L
Fig.9
Fig.4

� Toolholder Dimensions (Metric Size)


Rake Angle
Dimensions (mm)

Drawing
Coolant
Inserts

(�)
No. of
Stock

Max.

Hole
Part Number
A.R. RPM
r ØD Ød L � C S R.R.
(Max.)
MRX 16-S16-08-2T ß 2 16 16 110 40 2.4 4.0 +3° -5.5° No Fig.1 38,000
20-S20-08-2T ß 2 4 20 20 120 32,000
40 2.4 4.0 +10° -5.5° Yes Fig.2
25-S25-08-4T ß 4 25 25 120 28,000
MRX 20-S20-10-2T ß 2 20 20 120 40 2.9 5.0 +5° -8.0° No Fig.1 30,000
Standard Shank

25-S25-10-3T ß 3 5 25 25 120 28,000


(Cylindrical)

40 2.9 5.0 +10° -5.5° Yes Fig.2


32-S32-10-4T ß 4 32 32 140 22,500
MRX 32-S32-12-3T ß 3 32 32 140 40 3.4 6.0 +10° -5.5° Yes Fig.2 24,500
40-S32-12-4T ß 4 6 40 32 140 21,000
40 3.4 6.0 +10° -5.5° Yes Fig.3
50-S42-12-5T ß 5 50 42 170 18,000
RADIUS / BALL-NOSE

MRX 40-S32-16-2T ß 2 40 32 140 18,000


40 4.4 8.0 +10° -5.5° Yes Fig.3
J 50-S42-16-4T ß 4 8 50 42 170 15,500
63-S42-16-5T ß 5 63 42 170 40 4.4 8.0 +10° -5.5° Yes Fig.4 13,500
MRX 16-W16-08-2T ß 2 16 16 89 40 2.4 4.0 +3° -5.5° No Fig.5 38,000
20-W20-08-2T ß 2 4 20 20 91 Fig.6 32,000
40 2.4 4.0 +10° -5.5° Yes
25-W25-08-4T ß 4 25 25 97 Fig.7 28,000
MRX 20-W20-10-2T ß 2 20 20 91 40 2.9 5.0 +5° -8.0° No Fig.5 30,000
Standard Shank

25-W25-10-3T ß 3 5 25 25 97 28,000
40 2.9 5.0 +10° -5.5° Yes Fig.7
(Weldon)

32-W32-10-4T ß 4 32 32 101 22,500


MRX 32-W32-12-3T ß 3 32 32 101 40 3.4 6.0 +10° -5.5° Yes Fig.7 24,500
40-W32-12-4T ß 4 6 40 32 101 21,000
40 3.4 6.0 +10° -5.5° Yes Fig.8
50-W40-12-5T ß 5 50 40 111 18,000
MRX 40-W32-16-2T ß 2 40 32 101 18,000
40 4.4 8.0 +10° -5.5° Yes Fig.8
50-W40-16-4T ß 4 8 50 40 111 15,500
63-W40-16-5T ß 5 63 40 112 40 4.4 8.0 +10° -5.5° Yes Fig.9 13,500
MRX 16-S16-08-2T-160 ß 2 16 16 160 70 2.4 4.0 +3° -5.5° No Fig.1 38,000
20-S20-08-2T-180 ß 2 4 20 20 180 32,000
80 2.4 4.0 +10° -5.5° Yes Fig.2
25-S25-08-4T-180 ß 4 25 25 180 28,000
MRX 20-S20-10-2T-180 ß 2 20 20 180 80 2.9 5.0 +5° -8° No Fig.1 30,000
25-S25-10-2T-180 ß 2 5 25 25 180 28,000
Long Shank
(Cylindrical)

80 2.9 5.0 +10° -5.5° Yes Fig.2


32-S32-10-4T-200 ß 4 32 32 200 22,500
MRX 32-S32-12-2T-200 ß 2 32 32 200 80 3.4 6.0 +10° -5.5° Yes Fig.2 24,500
40-S32-12-4T-200 ß 4 6 40 32 200 21,000
40 3.4 6.0 +10° -5.5° Yes Fig.3
50-S42-12-4T-300 ß 4 50 42 300 18,000
MRX 40-S32-16-2T-200 ß 2 40 32 200 18,000
40 4.4 8.0 +10° -5.5° Yes Fig.3
50-S42-16-4T-300 ß 4 8 50 42 300 15,500
63-S42-16-4T-300 ß 4 63 42 300 40 4.4 8.0 +10° -5.5° Yes Fig.4 13,500

Recommended Cutting Conditions � J18


End Mill Spare Parts and Applicable Inserts � J17
(Customer Service) 800.823.7284 - Option 1
(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
J16 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
RAD-6 (MRX)

� MRX Modular End Mill (Metric Size)

GRADES
L1
ØD
M1 H A
A

LINEUP / INSERTS
ØD1
B
A

Ød1
r
A-A Section
S B

45º / 70º LEAD


L
C
� Toolholder Dimensions (Metric Size)
Rake Angle

Coolant Hole
Dimensions (mm) (�)
Inserts
No. of
Stock

Applicable

75º LEAD
Max.
Part Number D
A.R. Inserts RPM
r ØD ØD1 Ød1 L L1 M1 H B S R.R.
(Max.)

MRX 16-M08-08-2T ß 2 4 16 14.7 8.5 43 25 M8xP1.25 12 8 4 +3° -5.5° No 38,000


RDMT08
20-M10-08-2T ß 2 20 18.7 10.5 49 30 M10xP1.50 15 9 32,000
4 4 +10° -5.5° Yes RDGT08

90º LEAD
25-M12-08-4T ß 4 25 23.0 12.5 57 35 M12xP1.75 19 10 28,000
E
MRX 20-M10-10-2T ß 2 5 20 18.7 10.5 49 30 M10xP1.50 15 9 5 +5° -8.0° No 30,000
RPMT10
25-M12-10-3T ß 3 25 23.0 12.5 57 35 M12xP1.75 19 10 28,000
5 5 +10° -5.5° Yes RPGT10
32-M16-10-4T ß 4 32 30.0 17.0 63 40 M16xP2.00 24 12 22,500

HIGH FEED
MRX 32-M16-12-3T ß 3 32 30.0 17.0 63 40 M16xP2.00 24 12 RPMT12 24,500
6 6 +10° -5.5° Yes RPGT12 F
40-M16-12-4T ß 4 40 30.0 17.0 63 40 M16xP2.00 24 12 RPMW12 21,000

RPMT16
MRX 40-M16-16-2T ß 2 8 40 30.0 17.0 63 40 M16xP2.00 24 12 8 +10° -5.5° Yes RPGT16 18,000

MULTI-FUNCTION
RPMW16
G
� End Mill Spare Parts and Applicable Inserts (Inch / Metric Size)
Caution with Max. Revolution
Spare Parts When running an end mill or a cutter at the
maximum revolution, the insert or cutter

SLOT MILLS
Clamp Pre-Set Anti-seize
Wrench Applicable
Screw Torque Wrench* Compound
Inserts
may be damaged by centrifugal force. H
Part Number
DTPM TTP
NEW � B16
Coat Anti-Seize Compound (MP-1)
thinly on portion of taper and thread prior
to installation.

RADIUS / BALL-NOSE OTHER APPLICATIONS


For prolonged insert and cutter life, it is
recommended to use the pre-set torque
J
RDMT0803M0ER-GM
SB-2555TRP DTPM-8 - wrench to ensure proper insert screw
RDGT0803M0ER-GM
MRX …-08… PST-IP9 MP-1 �1 force.
Recommended Torque for RDGT0803M0ER-SM
Insert Clamp 1.2 N·m RDMT0803M0EN-GH Pre-Set Torque Wrench sold separately.

�1…Not compatible with


conventional RPMT08T2M0-H
K
RPMT10T3M0ER-GM
SB-3070TRP DTPM-10 - inserts
RPGT10T3M0ER-GM
MRX …-10… PST-IP10 MP-1 �2
Recommended Torque for RPGT10T3M0ER-SM �2…Not compatible with
Insert Clamp 2.0 N·m RPMT10T3M0EN-GH

TOOL HOLDING
conventional RPMT10T3M0
inserts (without ER-.. or EN-..) O
RPMT1204M0ER-GM
SB-4090TRPN DTPM-15 - RPGT1204M0ER-GM �3…Not compatible with
MRX …-12… PST-IP15 MP-1 RPGT1204M0ER-SM �3 conventional RPMT1204M0
Recommended Torque for or RPMT1204M0-H inserts
Insert Clamp 3.5 N·m RPMT1204M0EN-GH
SPARE PARTS

RPMW1204M0TN (without ER-.. or EN-..)

�4…Not compatible with P


RPMT1605M0ER-GM
SB-50120TRP - TTP-20 RPGT1605M0ER-GM conventional RPMT1605M0-H
MRX …-16… PST-IP20 MP-1 RPGT1605M0ER-SM �4 inserts.
Recommended Torque for
Insert Clamp 4.5 N·m RPMT1605M0EN-GH
TECHNICAL

RPMW1605M0TN
R
Recommended Cutting Conditions � J18
INDEX

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com J17
RAD-6 (MRX)
� Recommended Cutting Conditions
Recommended Chipbreaker per Material (fz: ipt) Recommended Insert Grades (Cutting Speed Vc: sfm)
�RD..08 Type: D.O.C. = 0.079"
RP..10 Type: D.O.C. = 0.098"
Workpiece RP..12 Type: D.O.C. = 0.118" CVD Coated
MEGACOAT NANO
Material RP..16 Type: D.O.C. = 0.158" Carbide

RDMT-GM RDGT-GM RDGT-SM RDMT-GH RPMW PR1535 PR1525 PR1510 CA6535


RPMT-GM RPGT-GM RPGT-SM RPMT-GH
� � � � � �
Carbon Steel - -
0.004~0.008~0.012 0.004~0.008~0.012 0.002~0.006~0.008 0.006~0.012~0.014 390~590~820 390~590~820

� � � � � �
Alloy Steel - -
0.004~0.008~0.012 0.004~0.008~0.012 0.002~0.006~0.008 0.006~0.012~0.014 330~520~720 330~520~720

� � � � � �
Mold Steel - -
0.004~0.006~0.010 0.004~0.006~0.010 0.002~0.005~0.008 0.006~0.008~0.012 260~460~590 260~460~590

� � � � � �
Austenitic Stainless Steel - -
0.004~0.006~0.008 0.004~0.006~0.008 0.002~0.005~0.008 0.006~0.008~0.010 330~520~660 330~520~660

� � � � � �
Martensitic Stainless Steel - -
0.004~0.006~0.008 0.004~0.006~0.008 0.002~0.005~0.008 0.006~0.008~0.010 490~660~820 590~790~980

Precipitation Hardened � � � � �
- - -
Stainless Steel 0.004~0.006~0.008 0.004~0.006~0.008 0.002~0.005~0.008 0.006~0.008~0.010 300~390~490

� � � �
Gray Cast Iron - - - -
0.004~0.008~0.012 0.004~0.008~0.012 0.006~0.012~0.014 390~590~820

� � � �
Nodular Cast Iron - - - -
0.004~0.006~0.010 0.004~0.006~0.010 0.006~0.008~0.012 330~490~660

� � � � � �
Ni-base Heat Resistant Alloy - -
0.004~0.005~0.006 0.004~0.005~0.006 0.002~0.004~0.006 0.005~0.006~0.008 70~100~160 70~100~160

� � � � �
Titanium Alloy - - -
0.004~0.005~0.006 0.004~0.005~0.006 0.002~0.004~0.006 130~200~260 100~160~230

� Machining with coolant is recommended for Ni-base Heat Resistant Alloy and Titanium Alloy. �: 1st Recommendation �: 2nd Recommendation
� RDGT / RPGT are recommended for Stainless Steel, Ni-base Heat Resistant Alloy, and Titanium Alloy.
� The figure in bold font is the starting value of the recommended cutting conditions.
Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
� Recommended feed rate is the reference value when D.O.C. is r�/2 (0.079" for RD..08 / 0.098" for RP..10 / 0.118" for RP..12 / 0.158" for RP..16).
For other D.O.C., calculate the recommended feed rate based on the conversion factor below.
� For MRX16-S16-08-2T(-160), MRX16-W-08-2T, MRX20-S20-10-2T(-180), MRX20-W20-10-2T, MRX0625-W625-08-2T, MRX0625-S625-08-2T-6
set the feed rate no higher than 50% of the recommended cutting conditions.

� Conversion Factor for Feed Per Tooth by Depth of Cut (D.O.C.)


Conversion Factor for Feed Per Tooth
D.O.C.
Insert (Max.) D.O.C. = 0.020" D.O.C. = 0.039" D.O.C. = 0.059" D.O.C. = 0.079" D.O.C. = 0.098" D.O.C. = 0.118" D.O.C. = 0.158" D.O.C. = 0.197" D.O.C. = 0.236" D.O.C. = 0.315"
(0.5mm) (1.0mm) (1.5mm) (2.0mm) (2.5mm) (3.0mm) (4.0mm) (5.0mm) (6.0mm) (8.0mm)
RADIUS / BALL-NOSE

J RD..08 Type 0.158"


(GM/SM/GH Chipbreaker) (4mm) 1.7 1.3 1.1 1.0
(Standard) 0.9 0.8 0.8 - - -

RP..10 Type 0.197" 1.0


1.9 1.4 1.2 1.0 0.9 0.8 0.8 - -
(GM/SM/GH Chipbreaker) (5mm) (Standard)

RP..12 Type 0.236" 1.0


2.1 1.5 1.3 1.1 1.0 0.9 0.8 0.8 -
(GM/SM/GH Chipbreaker) (6mm) (Standard)

RP..16 Type 0.315" 1.0


2.4 1.7 1.4 1.3 1.1 1.1 0.9 0.8 0.8
(GM/SM/GH Chipbreaker) (8mm) (Standard)

Calculation Example (RPMT12, Carbon Steel, GM Chipbreaker, D.O.C. = 0.039")

fz = 0.008 ipt 1.5 fz = 0.012 ipt


(Standard value for carbon steel and GM chipbreaker)
X (Conversion factor for ROMU12 type, D.O.C. = 0.039")
= (Recommended feed rate)

� Max. D.O.C. and Usable Edges


Insert Corner-R
Usable Edges
R4 R5 R6 R8

3 Edges D.O.C. = 0.079"~0.158" D.O.C. = 0.098"~0.197" D.O.C. = 0.118"~0.236" D.O.C. = 0.158"~0.315"

6 Edges Less than D.O.C. = 0.079" Less than D.O.C. = 0.098" Less than D.O.C. = 0.118" Less than D.O.C. = 0.158"

800.823.7284
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RAD-6 (MRX)

Drilling Conditions

GRADES
A
[ Drilling Depth ]
See Max. Cutting Depth ( Pd ) in the table below.
X

LINEUP / INSERTS
[ Traversing After Drilling ] B
Caution when Traversing right after Drilling
� Reduce the table feed by 50% of the recommended conditions until

45º / 70º LEAD


the center core part is completely cut off. The internal cutting edge's
radial rake angle is large in the negative direction. Center Core ØD C
� Min cutting length for flat bottom face ( X ) is in the table to the right.

75º LEAD
Inch Metric D
Inch Min. Metric Min.
Tool Spec. Cutting Length Tool Spec. Cutting Length
Max. Cutting for flat bottom Max. Cutting for flat bottom
Tool Max Depth face Tool Dia. Max Depth face

90º LEAD
Insert Dia. D.O.C. ( Pd ) (X) Insert Metric D.O.C. ( Pd ) (X) E
0.625 0.157 0.028 0.349 16 4 0.7 9

RD..08 0.750 0.157 0.055 0.474 RD..08 20 4 1.4 13

HIGH FEED
1.000 0.157 0.055 0.724 25 4 1.4 18 F
0.750 0.197 0.024 0.396 20 5 0.6 11

1.000 0.197 0.075 0.646 25 5 1.9 16

MULTI-FUNCTION
1.250 0.197 0.075 0.896 32 5 1.9 23 G
RP..10 RP..10
1.500 0.197 0.075 1.146 40 5 1.9 31

2.000 0.197 0.075 1.646 50 5 1.9 41

SLOT MILLS
2.500 0.197 0.075 2.146 63 5 1.9 54 H
1.250 0.236 0.094 0.817 32 6 2.4 21

RADIUS / BALL-NOSE OTHER APPLICATIONS


1.500 0.236 0.094 1.067 40 6 2.4 29
J
2.000 0.236 0.094 1.567 50 6 2.4 39
RP..12 RP..12
2.500 0.236 0.094 2.067 63 6 2.4 52

3.000 0.236 0.094 2.567 80 6 2.4 69


K
4.000 0.236 0.094 3.567 100 6 2.4 89

1.500 0.315 0.134 0.909 40 8 3.4 25

TOOL HOLDING
2.000 0.315 0.134 1.409 50 8 3.4 35
O
2.500 0.315 0.134 1.909 63 8 3.4 48
RP..16 RP..16
3.000 0.315 0.134 2.409 80 8 3.4 65
SPARE PARTS

4.000 0.315 0.134 3.409 100 8 3.4 85 P


5.000 0.315 0.134 4.346 125 8 3.4 110

� Above value is based on the clearance of 0.039" between the tool and the workpiece.
TECHNICAL

R
INDEX

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RAD-6 (MRX)

Ramping Conditions

• Ramping angle should be under � max L


(maximum ramping angle)
in the table below.
� Max
• Feed rate should be under 70% of the
D.O.C.
cutting conditions on page � J18

Inch Metric
Max. Max.
Inch Cutting Metric Cutting
Tool Spec. Length at Tool Spec. Length at
Max Max. Max Max.
Ramping Ramping Ramping Ramping
Max Angle tan Angle Max Angle tan Angle
Insert Tool Dia. D.O.C. � max � max (L) Insert Tool Dia. D.O.C. � max � max (L)
0.625 0.157 7� 0.123 1.282 16 4 8� 0.141 28

RD..08 0.750 0.157 9� 0.158 0.994 RD..08 20 4 9� 0.158 25

1.000 0.157 5� 0.087 1.800 25 4 5� 0.087 45

0.750 0.197 4� 0.070 2.816 20 5 5� 0.087 57

1.000 0.197 9� 0.158 1.243 25 5 10� 0.176 28

1.250 0.197 6� 0.105 1.873 32 5 6� 0.105 47


RP..10 RP..10
1.500 0.197 4� 0.070 2.816 40 5 4� 0.070 71

2.000 0.197 3� 0.052 3.757 50 5 3� 0.052 95

2.500 0.197 2� 0.035 5.640 63 5 2� 0.035 143

1.250 0.236 9� 0.158 1.491 32 6 9� 0.158 37

1.500 0.236 6� 0.105 2.248 40 6 5� 0.087 68

2.000 0.236 4� 0.070 3.379 50 6 4� 0.070 85


RP..12 RP..12
RADIUS / BALL-NOSE

2.500 0.236 2� 0.035 6.768 63 6 2� 0.035 171


J
3.000 0.236 2� 0.035 6.768 80 6 2� 0.035 171

4.000 0.236 1� 0.017 13.498 100 6 1� 0.017 343

1.500 0.315 12� 0.213 1.481 40 8 11� 0.194 41

2.000 0.315 6� 0.105 2.997 50 8 7� 0.123 65

2.500 0.315 4� 0.070 4.506 63 8 4� 0.070 114


RP..16 RP..16
3.000 0.315 3� 0.052 6.011 80 8 3� 0.052 152

4.000 0.315 2� 0.035 9.025 100 8 2� 0.035 229

5.000 0.315 1� 0.017 17.998 125 8 1� 0.017 458

� Above value is based on the clearance of 0.039" between the tool and the workpiece.

800.823.7284
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RAD-6 (MRX)

Helical Milling Conditions

GRADES
• Sinking depth (h) when helical milling should be under Max D.O.C. in table below. A
Formula for Sinking Depth (h) ØDs (Trajectory diameter of
Sinking angle � (with trajectory of the center line of tool) should be under � max h = � × ØDs × tan � cutter's center line)

(maximum ramping angle) in cutting conditions on page � J20. (h should be under D.O.C.) ØDs=ØDh-ØD

LINEUP / INSERTS
(� should be under � max)
• Feed rate should be under 70% of cutting conditions on page � J18. B
• Climb milling is recommended.
Requirements for Removing Core
Inch Metric

45º / 70º LEAD


[ When Cutting Dia. ØDh1�ØDh�ØDh2 ]
Inch Min. Metric Min. ØDh Center core part C
Tool Spec. Cutting Tool Spec. Cutting remains after machining.
Min. Dia. for Max. Min. Dia. for Max. (Not removable with
Cutting flat bottom Cutting Cutting flat bottom Cutting
Tool Max Dia. facing Dia. Tool Max Dia. facing Dia. the same cutter)
Insert Dia. D.O.C. ØDh1 ØDh2 ØDh3 Insert Dia. D.O.C. ØDh1 ØDh2 ØDh3

75º LEAD
0.625 0.157 0.787 0.935 1.171 16 4 20 24 30 D
ØDh
RD..08 0.750 0.157 0.984 1.185 1.421 RD..08 20 4 26 32 38
[ When Cutting Dia. ØDh2�ØDh�ØDh3 ]
1.000 0.157 1.457 1.685 1.921 25 4 36 42 48
ØDh Center core part

90º LEAD
0.750 0.197 0.945 1.106 1.421 20 5 26 30 38 remains after
E
1.000 0.197 1.299 1.606 1.921 25 5 33 40 48 machining.
(Removable by
1.250 0.197 1.811 2.106 2.421 32 5 47 54 62 traversing with
RP..10 RP..10
1.500 0.197 2.323 2.606 2.921 40 5 63 70 78 the same cutter)

HIGH FEED
ØD
2.000 0.197 3.307 3.606 3.921 50 5 83 90 98 F
2.500 0.197 4.331 4.606 4.921 63 5 109 116 124 � Refer to table on the left for ØDh1~ØDh3.

1.250 0.236 1.654 2.028 2.421 32 6 43 52 62


Helical Milling Factors

MULTI-FUNCTION
1.500 0.236 2.165 2.528 2.921 40 6 59 68 78
2.000 0.236 3.150 3.528 3.921 50 6 79 88 98 G
RP..12 RP..12 ØD (Cutter Diameter)
2.500 0.236 4.173 4.528 4.921 63 6 105 114 124
3.000 0.236 5.157 5.528 5.921 80 6 139 148 158

SLOT MILLS
4.000 0.236 7.165 7.528 7.921 100 6 179 188 198
ØDs (Trajectory diameter H
1.500 0.315 1.890 2.370 2.921 40 8 51 64 78 of cutter's center line)
2.000 0.315 2.874 3.370 3.921 50 8 71 84 98 ØDh(Cutting Diameter)

RADIUS / BALL-NOSE OTHER APPLICATIONS


2.500 0.315 3.858 4.370 4.921 63 8 97 110 124 � × ØDs
(Sinking Depth)

RP..16 RP..16
3.000 0.315 4.882 5.370 5.921 80 8 131 144 158
� J
h

4.000 0.315 6.890 7.370 7.921 100 8 171 184 198 Sinking Angle

5.000 0.315 8.740 9.244 9.795 125 8 221 234 248

� Above value is based on the clearance of 0.039" between the tool and the workpiece.
K
� C
 ase Studies
304 Stainless Steel H13 Tool Steel

TOOL HOLDING
(47~49HRC)
• Nozzle Parts • Mold Parts Slant Face O
• Vc = 370 sfm 1.378” • Vc = 410 sfm
• fz = 0.006 ipt • fz=0.010 ipt
• D.O.C. × ae = • D.O.C. × ae = 3.150”
0.039" × 2.559" 0.039~0.079" × 0.394"
SPARE PARTS

• Dry 4.331” • Dry


• MRX100R-12-9T-M • MRX20-S20-08-2T
9.055” P
14.961”
(9 Flutes) 2.559” (2 Flutes)
More than
4.5 Times
• RPGT1204M0ER-SM Longer Tool Life • RDGT0803M0ER-GM Double Tool Life
(PR1535) (PR1525)
TECHNICAL

PR1535 450 pcs / Edge PR1525 2 pcs with Stable Machining R

Conventional 100 pcs / Edge Conventional 1pc with Unstable Tool Life
INDEX

Cost savings with 4.5 times longer tool life with 1.5 times more insert edges. Conventional tool only machined 1 workpiece due to unstable tool life, but the T
MRX prevented burr formation and improved surface finish. MRX doubled the tool life with stable machining.
(User Evaluation) (User Evaluation)

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MRP-S

� MRP-S End Mill Radius Milling / Profiling Pocketing Facing

Ød1
C

Ødh7
ØD
r
S

L
Standard Shank Long Shank Fig.1

Ød1

Ødh7
ØD
r
S

L
Fig.2
C

Ødh7
Ød1
ØD

Ødh7
Ød1
ØD
S S

r
r

� �
L L
Fig.3 Fig.4

� Toolholder Dimensions
Spare Parts
Rake Angle
Dimensions (mm) (�) Clamp Wrench Applicable

Drawing
Screw
Inserts
No. of
Stock

Part Number Inserts


� B21
r ØD Ød Ød1 L � C Pd S A.R. R.R.

MRP 012-S16-08 ß 1 12 16 10.4 110 40 3.0 N.A. 4 -8.5° -5.5° Fig.1

016-S16-08 ß 2 4 16 16 14.4 110 40 3.0 0.5 4 0.0° -5.5° Fig.2 SB-3060TR DT-10 RDMT08T2M0-H
020-S20-08 ß
RADIUS / BALL-NOSE

2 20 20 17.0 120 40 3.0 2.0 4 +5.0° -4.0° Fig.2

MRP 025-S25-10-3T ß 3 25 25 21.0 120 40 3.5 2.5 5 +2.0° -6.0° Fig.2


J 5 SB-3080TR DT-10 RPMT10T3M0
Standard Shank

032-S32-10-4T ß 4 32 32 28.0 140 40 3.5 2.5 5 +2.0° -6.0° Fig.2

MRP 032-S25-12 ß 2 32 25 24.4 140 40 5.0 4.0 6 +5.0° -4.0° Fig.3

040-S32-12 ß 3 40 32 31.4 160 40 5.0 4.0 6 +5.0° -5.0° Fig.3 SB-4085TR RPMT1204M0-H
6 DT-15
040-S32-12-4T ß 4 40 32 31.4 140 40 4.5 3.5 6 +5.0° -5.0° Fig.3 RPMT1204M0
050-S42-12 ß 4 50 42 41.4 170 40 5.0 4.0 6 +5.0° -5.0° Fig.3 SB-40115TR

MRP 040-S32-16 ß 2 40 32 31.4 160 40 7.0 6.0 8 +5.0° -3.0° Fig.3

050-S42-16 ß 3 8 50 42 41.4 170 40 7.0 6.0 8 +5.0° -3.0° Fig.3 SB-50120TR DT-20 RPMT1606M0-H
063-S42-16 ß 4 63 42 54.4 170 50 7.0 6.0 8 +5.0° -3.0° Fig.4

MRP 012-S16-08-160 ß 1 12 16 10.4 160 40 3.0 N.A. 4 -8.5° -5.5° Fig.1

016-S16-08-160 ß 2 4 16 16 14.4 160 40 3.0 0.5 4 0.0° -5.5° Fig.2 SB-3060TR DT-10 RDMT08T2M0-H
020-S20-08-180 ß 2 20 20 17.0 180 40 3.0 2.0 4 +5.0° -4.0° Fig.2

MRP 025-S25-10-3T-180 ß 3 25 25 21.0 180 40 3.5 2.5 5 +2.0° -6.0° Fig.2


5 SB-3080TR DT-10 RPMT10T3M0
032-S32-10-4T-200 ß 4 32 32 28.0 200 40 3.5 2.5 5 +2.0° -6.0° Fig.2
Long Shank

MRP 032-S25-12-300 ß 2 32 25 24.4 300 40 5.0 4.0 6 +5.0° -4° Fig.3

040-S32-12-300 ß 3 40 32 31.4 300 40 5.0 4.0 6 +5.0° -5.0° Fig.3 SB-4085TR RPMT1204M0-H
6 DT-15
040-S32-12-4T-200 ß 4 40 32 31.4 200 40 4.5 3.5 6 +5.0° -5.0° Fig.3 RPMT1204M0
050-S42-12-300 ß 4 50 42 41.4 300 40 5.0 4.0 6 +5.0° -5.0° Fig.3 SB-40115TR

MRP 040-S32-16-300 ß 2 40 32 31.4 300 40 7.0 6.0 8 +5.0° -3.0° Fig.3

050-S42-16-300 ß 3 8 50 42 41.4 300 40 7.0 6.0 8 +5.0° -3.0° Fig.3 SB-50120TR DT-20 RPMT1606M0-H
063-S42-16-300 ß 4 63 42 54.4 300 50 7.0 6.0 8 +5.0° -3.0° Fig.4

• Pd: Max. Plunging Depth Recommended Cutting Conditions � J24

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MRP

� MRP Face Mill Radius Milling / Profiling Pocketing Facing

GRADES
ØD1 ØD1
ØD2 ØD2
Ød
A
Ød
b b

LINEUP / INSERTS
E
E
H
B

H
H1

H1
Ød2

S
C

S
C
Ød1 r Ød1 r
ØD ØD

45º / 70º LEAD


Fig.1 Fig.2
C
� Toolholder Dimensions
Rake Angle
Dimensions (mm)

Weight (kg)
(�)

Drawing
Inserts
No. of
Stock

75º LEAD
Part Number D
r ØD ØD1 ØD2 Ød Ød1 Ød2 H H1 E a b C Pd S A.R. R.R.

MRP 050R-10-6T ß 6 50 45.0 38 22.0 18 12 50 13 20 6.3 10.4 3.5 2.5 5.0 +5° -5° Fig.1 0.4
5
063R-10-7T ß 7 63 57.9 50 25.4 20 14 50 13 26 6.0 9.5 3.5 2.5 5.0 +5° -5° Fig.1 0.5

90º LEAD
MRP 050R-12 ß 4 50 41.4 38 22.0 18 12 50 15 20 6.3 10.4 5.0 4.0 6.0 +5° -5° Fig.1 0.4
E
063R-12 ß 5 63 54.4 50 25.4 20 14 50 15 26 6.0 9.5 5.0 4.0 6.0 +5° -5° Fig.1 0.5
6
080R-12 ß 6 80 71.4 55 25.4 20 14 50 15 26 6.0 9.5 5.0 4.0 6.0 +5° -3° Fig.1 0.7

HIGH FEED
080R-12-7T ß 7 80 74.4 59 25.4 20 14 50 15 26 6.0 9.5 4.5 3.5 6.0 +5° -5° Fig.1 0.7
F
MRP 080R-16 ß 5 80 70.6 55 25.4 20 14 50 19 26 6.0 9.5 7.0 6.0 8.0 +5° -3° Fig.1 0.8

100R-16 ß 6 100 90.5 70 31.75 48 - 63 19 32 8.0 12.7 7.0 6.0 8.0 +5° -5° Fig.2 1.0
8

MULTI-FUNCTION
100R-16-7T ß 7 100 93.0 70 31.75 48 - 63 19 32 8.0 12.7 6.0 5.0 8.0 +5° -6° Fig.2 1.0

125R-16 ß 6 125 115.5 80 38.10 58 - 63 19 38 10.0 15.9 7.0 6.0 8.0 +5° -5° Fig.2 1.7 G
MRP 080R-20 ß 4 80 67.3 55 25.4 20 14 50 23 24 6.0 9.5 8.5 N.A. 10.0 +5° -3° Fig.1 0.8
10
100R-20 ß 5 100 87.3 70 31.75 48 - 63 23 32 8.0 12.7 8.5 N.A. 10.0 +5° -5° Fig.2 1.0

SLOT MILLS
• Pd: Max. Plunging Depth Recommended Cutting Conditions � J24
• Use BTOO-FMC22 (TMT Standard in the market) for MRP050R-10-6T and MRP050R-12. H
� Spare Parts and Applicable Inserts (Metric Size)
Spare Parts

RADIUS / BALL-NOSE OTHER APPLICATIONS


Clamp Screw Wrench Applicable J
Part Number Inserts
� B21

MRP 050R-10-6T
K
SB-3080TR DT-10 RPMT10T3M0
063R-10-7T
MRP 050R-12 RPMT1204M0-H

TOOL HOLDING
SB-40115TR DT-15
063R-12 RPMT1204M0
O
080R-12 RPMT1204M0-H
SB-4085TR DT-15
080R-12-7T RPMT1204M0
SPARE PARTS

MRP 080R-16
100R-16 P
100R-16-7T SB-50120TR DT-20 RPMT1606M0-H
125R-16
TECHNICAL

125R-16-8T
R
MRP 080R-20
SB-60120TR DT-25 RPMT2006M0-H
100R-20
• Mounting bolt (HH10×25) is included for MRP050R.
• Mounting bolt (HH12×35) is included for MRP063R.
INDEX

• Mounting bolt (HH12×35) is included for MRP080R. T

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Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
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MRP
� Applicable Inserts
Applicable Inserts � B21

Part Number

Tough Edge Tough Edge


MRP …-08 RDMT08T2M0-H - -
…-10 - - RPMT10T3M0
…-12 - RPMT1204M0-H RPMT1204M0
…-16 - RPMT1606M0-H -
…-20 - RPMT2006M0-H -

Ratchet design prevents the insert's movement


Top Face and holds the insert firmly in the insert pocket
even during heavy machining.
(Only RPMT)
Low cutting force and good chip evacuation
with new chipbreaker design. “-H” type insert
has a second cutting edge next to the first Bottom Face
cutting edge that adds edge strength.

Insert Part Number Land at Edge Applications Notes

Even if the workpiece clamp is weak,


RPMT10T3M0 or if the workpiece is thin, sharp cutting
No Low Cutting Force
RPMT1204M0 performance and less chattering is
achieved.

RPMT08T2M0-H
RPMT1204M0-H
Parallel Land 0.008" Width Tough Edge Used for General Roughing.
RPMT1606M0-H
RPMT2006M0-H

� Recommended Cutting Conditions


Recommended Insert Grades (Cutting Speed Vc: sfm)
Workpiece Feed Rate Cermet MEGACOAT Carbide
Material fz (ipt)
TN100M PR1230 PR1210 KW10
� �
RADIUS / BALL-NOSE

Carbon Steel ~0.024 - -


390~820 390~820

J Alloy Steel ~0.024



330~590

330~720
- -

� �
Mold Steel ~0.020 - -
330~590 260~590
� �
Stainless Steel ~0.016 - -
390~660 390~720
� �
Cast Iron ~0.024 - -
330~720 260~490

Non-ferrous Metals ~0.024 - - -
330~980
Notes) Reduce the D.O.C. by 20-50% when machining with long overhang �: 1st Recommendation �: 2nd Recommendation
length or using long shank types.

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MRP

� Cutting Performance of Radius Mill (Standard Type)


Workpiece Material Slotting

GRADES
A
ØD (Tool Dia.) • Cutting Conditions
Toolholder : Standard Type
S50C
Vc = 390~490 sfm (Ref. to the table below)

LINEUP / INSERTS
D.O.C.
D.O.C. = varied, fz = varied, Dry
Overhang Length = L1 B
Insert Part Number

MRP012-S16-08 MRP016-S16-08 MRP020-S20-08

45º / 70º LEAD


n = 3,980 RPM (Vc = 490 sfm) n = 2,980 RPM (Vc = 490 sfm) n = 2,390 RPM (Vc = 490 sfm)
L1 = 42mm L1 = 42mm L1 = 42mm C
0.197 0.197 0.197

0.157 0.157 0.157

75º LEAD
08 Type
D
D.O.C. (in)
D.O.C. (in)

D.O.C. (in)
0.118 0.118 0.118
(RDMT08T2M0-H)
0.079 0.079 0.079

0.039 0.039 0.039

90º LEAD
0.004 0.008 0.012 0.016 0.020 0.004 0.008 0.012 0.016 0.020 0.004 0.008 0.012 0.016 0.020 E
fz (ipt) fz (ipt) fz (ipt)

MRP025-S25-10-3T MRP032-S32-10-4T
n = 1,910 RPM (Vc = 490 sfm) n = 1,490 RPM (Vc = 490 sfm)

HIGH FEED
L1= 60mm L1 = 80mm F
0.236 0.236

MULTI-FUNCTION
0.197 0.197

10 Type
G
D.O.C. (in)
D.O.C. (in)

0.157 0.157
(RPMT10T3M0)
0.118 0.118

0.079 0.079

SLOT MILLS
0.004 0.008 0.012 0.016 0.020 0.004 0.008 0.012 0.016 0.020 H
fz (ipt) fz (ipt)

RADIUS / BALL-NOSE OTHER APPLICATIONS


MRP032-S25-12 MRP040-S32-12 MRP040-S32-12-4T MRP050-S42-12
n = 1,490 RPM (Vc = 490 sfm) n = 1,195 RPM (Vc = 490 sfm) n = 1,195 RPM (Vc = 490 sfm) n = 765 RPM (Vc = 390 sfm)
L1 = 80mm L1 = 80mm L1 = 80mm L1 = 80mm J
0.276 0.276 0.276 0.276

0.236 0.236 0.236 0.236

12 Type
K
D.O.C. (in)
D.O.C. (in)

D.O.C. (in)
D.O.C. (in)

0.197 0.197 0.197 0.197


(RPMT1204M0-H)
0.157 0.157 0.157 0.157

0.118 0.118 0.118 0.118

TOOL HOLDING
0.008 0.012 0.016 0.020 0.024 0.008 0.012 0.016 0.020 0.024 0.008 0.012 0.016 0.020 0.024 0.008 0.012 0.016 0.020 0.024 O
fz (ipt) fz (ipt) fz (ipt) fz (ipt)

MRP040-S32-16 MRP050-S42-16 MRP063-S42-16


SPARE PARTS

n = 1,195 RPM (Vc = 490 sfm) n = 765 RPM (Vc = 390 sfm) n = 605 RPM (Vc = 390 sfm)
L1 = 90mm L1 = 90mm L1 = 90mm P
0.315 0.315 0.236

0.276 0.276 0.197


TECHNICAL

16 Type
R
D.O.C. (in)
D.O.C. (in)

D.O.C. (in)

0.236 0.236 0.157


(RPMT1606M0-H)
0.197 0.197 0.118

0.157 0.157 0.079


INDEX

0.008 0.012 0.016 0.020 0.024 0.008 0.012 0.016 0.020 0.024 0.008 0.012 0.016 0.020 0.024
T
fz (ipt) fz (ipt) fz (ipt)

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MRP
� Cutting Performance of Radius Mill (Long Shank Type)
Workpiece Material Slotting

ØD (Tool Dia.) • Cutting Conditions


Toolholder: Long Shank Type
S50C
Vc = 390~490 sfm (Ref. to the table below)

D.O.C.
D.O.C. = varied, fz = varied, Dry
Overhang Length = L1
Insert Part Number

MRP012-S16-08-160 MRP016-S16-08-160 MRP020-S20-08-180


n = 3,980 RPM (Vc = 490 sfm) n = 2,980 RPM (Vc = 490 sfm) n = 2,390 RPM (Vc = 490 sfm)
L1 = 80mm L1 = 80mm L1 = 90mm

0.020 0.020 0.197

0.016 0.016 0.157

08 Type

D.O.C. (in)
D.O.C. (in)

D.O.C. (in)
0.012 0.012 0.118
(RDMT08T2M0-H)
0.008 0.008 0.079

0.004 0.004 0.039

0.004 0.008 0.012 0.016 0.020 0.004 0.008 0.012 0.016 0.020 0.004 0.008 0.012 0.016 0.020

fz (ipt) fz (ipt) fz (ipt)

MRP025-S25-10-3T-180 MRP032-S32-10-4T-200
n = 1,910 RPM (Vc = 490 sfm) n = 1,490 RPM (Vc = 490 sfm)
L1 = 90mm L1 = 100mm

0.197 0.197

0.157 0.157

10 Type
D.O.C. (in)

D.O.C. (in)

0.118 0.118
(RPMT10T3M0)
0.079 0.079

0.039 0.039

0.004 0.008 0.012 0.016 0.020 0.004 0.008 0.012 0.016 0.020

fz (ipt) fz (ipt)

MRP032-S25-12-300 MRP040-S32-12-300 MRP040-S32-12-4T-200 MRP050-S42-12-300


RADIUS / BALL-NOSE

n = 1,490 RPM (Vc = 490 sfm) n = 1,195 RPM (Vc = 490 sfm) n = 1,195 RPM (Vc = 490 sfm) n = 765 RPM (Vc = 390 sfm)
L1 = 150mm L1 = 150mm L1 = 100mm L1 = 150mm
J
0.197 0.197 0.197 0.197

0.157 0.157 0.157 0.157

12 Type
D.O.C. (in)

D.O.C. (in)
D.O.C. (in)
D.O.C. (in)

0.118 0.118 0.118 0.118


(RPMT1204M0-H)
0.079 0.079 0.079 0.079

0.039 0.039 0.039 0.039

0.008 0.012 0.016 0.020 0.024 0.004 0.008 0.012 0.016 0.020 0.004 0.008 0.012 0.016 0.020 0.004 0.008 0.012 0.016 0.020

fz (ipt) fz (ipt) fz (ipt) fz (ipt)

MRP040-S32-16-300 MRP050-S42-16-300 MRP063-S42-16-300


n = 1,195 RPM (Vc = 490 sfm) n = 765 RPM (Vc = 390 sfm) n = 605 RPM (Vc = 390 sfm)
L1 = 150mm L1 = 150mm L1 = 150mm

0.197 0.197 0.197

0.157 0.157 0.157

16 Type
D.O.C. (in)

D.O.C. (in)
D.O.C. (in)

0.118 0.118 0.118


(RPMT1606M0-H)
0.079 0.079 0.079

0.039 0.039 0.039

0.004 0.008 0.012 0.016 0.020 0.004 0.008 0.012 0.016 0.020 0.004 0.008 0.012 0.016 0.020

fz (ipt) fz (ipt) fz (ipt)

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MRP
� Guide for Drilling
[ Drilling Depth ]

GRADES
Refer to Max. Cutting Depth ( Pd ) value in Toolholder Dimension table on page � J22-J23. A
[ Traversing After Drilling ]
Caution when Traversing right after Drilling

LINEUP / INSERTS
� Reduce the table feed by 50% of the recommended conditions until the center core part is
completely cut off. The internal cutting edge's radial rake angle is large in the negative direction. B
� Min cutting length ( L ) for flat bottom face in table below. L

45º / 70º LEAD


Insert Part Number L (mm)
C
RDMT08T2M0-H ØD-7

RPMT10T3M0 ØD-9

RPMT1204M0

75º LEAD
ØD-11
RPMT1204M0-H Center Core ØD D
RPMT1606M0-H ØD-15

� Guide for Ramping

90º LEAD
E
• Ramping angle should be under � Max. (maximum ramping angle) in table below
• Feed rate should be under 70% of the cutting conditions on page � J24

HIGH FEED
Part Number � Max. (°) tan � Max. Formula for Max. Cutting Length “L” F
MRP 012-S16-08(-160) Ramping is not available at Max. Ramping Angle
016-S16-08(-160) 4° 0.070 D.O.C.
L=

MULTI-FUNCTION
020-S20-08(-180) 14° 0.249
tan � Max.

MRP 025-S25-10-3T(-180) 14° 0.249 G


032-S32-10-4T(-200) 8° 0.141
L
MRP 032-S25-12(-300) 15° 0.268

SLOT MILLS
040-S32-12(-300) 10° 0.176
H
040-S32-12-4T(-200) 9° 0.158
� Max
050-S42-12(-300) 7° 0.123

D.O.C.

RADIUS / BALL-NOSE OTHER APPLICATIONS


MRP 040-S32-16(-300) 20° 0.364

050-S42-16(-300) 13° 0.231


J
063-S42-16(-300) 8° 0.141

MRP 050R-10-6T 4° 0.070

063R-10-7T 3° 0.052

MRP 050R-12 7° 0.123 K


063R-12 5° 0.087

080R-12 3° 0.052

TOOL HOLDING
080R-12-7T 3° 0.052
O
MRP 080R-16 6° 0.105

100R-16 4° 0.070

100R-16-7T 3° 0.052
SPARE PARTS

125R-16 3° 0.052 P
125R-16-8T 2° 0.035

MRP 080R-20 8° 0.141


TECHNICAL

100R-20 6° 0.105

* Above is the value considering the clearance 1mm between the tool body and the workpiece. R
INDEX

800.823.7284
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RADIUS / BALL-NOSE

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OTHER APPLICATIONS

K OTHER APPLICATIONS
API
CM / CM-AL
MCSE
MEF
METS
RING GROOVING FOR M/C
CHAMFERING END MILL
CHAMFERING END MILL
K1 - K14

BOLT COUNTERSINK END MILL


T-SLOT MILL
K2 - K14
K2
K5
K6
K8
K10
MGI GROOVING END MILL FOR M/C K12
MVG RING GROOVING END MILL FOR M/C K14

K1
API RING GROOVER

API Ring Groover


Ring Grooving

Kyocera is the only choice for economical ring groovers. Featuring an integral
shank for maximum rigidity, Kyocera's API Ring Groovers are the most versatile
ring grooving tools on the market.

A D V A N T A G E S
• Create ring grooves per API Spec 6A for BX, R, and RX style grooves
• Roughout and finish of inlay of API Ring Grooves
• Replaceable cartridges allow a single cutter body to produce multiple size API grooves
• Integral shank, multiple sizes and styles available

3 Line Items, Ordered Separately � Body


� Cartridge Set (2 OD & 2 ID) Cartridge Mounting Bolt (Ex. API-RG1-CV50)
(Included with Body)
� Body
� Inserts The set screw can be used to adjust the ID Set Screw
size of the ring groove. The offset in the
program is used to control the OD size of
the ring groove. The shim stock placed
between the cartridge and the pocket wall
can also be used instead of the set screw.

� Cartridge Set
(Ex. R35-SET, BX151-SET, etc.)

� Insert
(Ex. VCMT333, DCMT3252, etc.)

When the locating surface of the


The OD cartridges are located
cartridges is placed against the
in the pockets labeled “OD”
wall of the cartridge pocket, the
and ID cartridges are located
bolt hole in the cartridge pocket
in the pockets labeled “ID”.
will then be aligned with a tapped
hole in the body.
OTHER APPLICATIONS

K �  API Ring Groover Dimensions

Offset
O.D. @
Depth

Add Shim
Depth
ØG ØP

N N

23° TYP 23° TYP

I.D. @ Depth

E E

BX & Fractional R Series Grooves


Series Grooves

See Dimension Table � K3

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API RING GROOVER

� Ring / Cartridge Set Dimensions � Applicable Body Stock


� Dimensions (in) � Body

GRADES
A

Cartridges
Roughout
Spare Parts

Inserts
Ring Applicable Body

No. of

No. of
Flutes
Stock

Stock
Cartridge Set Body Shank
Specification Part Number Pitch OD Width Depth OD ID Part Number
Offset Part Number Mounting Set
Choose Set P G N E Depth Depth Choose Body Bolt Screw

LINEUP / INSERTS
BX-150 BX150-SET Þ 2 0.061 2.893 0.450 0.220 2.771 2.115 - API-RG-3-CV40 API-RG-1-CV40 Þ CAT40
API-RG-3-CV50
4 -
API-RG-3-BT50 B
BX-150-R BX150-R-SET Þ 1 0.097 3.341 0.841 0.485 3.147 1.853 Yes API-RG-3-DIN-69871 API-RG-1-CV50 Þ CAT50

API-RG-1-CV40 API-RG-1-BT50 Þ BT50 01-05 01-08


API-RG-1-CV50

45º / 70º LEAD


BX-151 BX151-SET Þ 4 2 0.065 - 3.062 0.466 0.220 2.932 2.260 - API-RG-1-BT50 API-RG-1-BT40 � BT40
API-RG-1-BT40
API-RG-1-DIN-69871
C
API-RG-1-DIN-69871 � DIN69871
API-RG-3-CV40
API-RG-3-CV50 API-RG-2-CV50 Þ CAT50
BX-151-R BX151-R-SET Þ 4 1 0.097 - 3.496 0.846 0.485 3.302 1.998 Yes
API-RG-3-BT50

75º LEAD
API-RG-3-DIN-69871 API-RG-2-BT50 Þ BT50 01-05 01-08
D
BX-152 BX152-SET Þ 2 0.069 3.395 0.498 0.230 3.257 2.537 -
API-RG-2-DIN-69871 � DIN69871
BX-152-R BX152-R-SET Þ 1 0.091 3.826 0.876 0.505 3.644 2.256 Yes
API-RG-1-CV40
API-RG-3-CV40 Þ CAT40
BX-153 BX153-SET Þ 2 0.077 4.046 0.554 0.270 3.892 3.092 - API-RG-1-CV50
4 - API-RG-1-BT50

90º LEAD
BX-153-R BX153-R-SET Þ 1 0.110 4.486 0.936 0.535 4.266 2.834 Yes API-RG-1-BT40
API-RG-1-DIN-69871
API-RG-3-CV50 Þ CAT50 E
BX-154 BX154-SET Þ 2 0.083 4.685 0.606 0.300 4.519 3.369 - 01-06 01-09
API-RG-3-BT50 � BT50
BX-154-R BX154-R-SET Þ 1 0.112 5.116 0.971 0.570 4.892 3.398 Yes

BX-155 BX155-SET Þ 2 0.100 5.930 0.698 0.330 5.730 4.734 - API-RG-2-CV50 API-RG-3-DIN-69871 � DIN69871

HIGH FEED
4 - API-RG-2-BT50
BX-155-R BX155-R-SET Þ 1 0.223 6.366 1.076 0.595 5.920 4.660 Yes API-RG-2-DIN-69871 API-RG-4-CV50 Þ CAT50 F
BX-156 BX156-SET Þ 2 0.132 9.521 0.921 0.440 9.257 7.943 - API-RG-4-CV50
4 - API-RG-4-BT50 API-RG-4-BT50 � BT50 01-07 01-10
BX-156-R BX156-R-SET Þ 1 0.166 9.956 1.306 0.710 9.624 7.676 Yes API-RG-4-DIN-69871

MULTI-FUNCTION
API-RG-2-CV50
API-RG-4-DIN-69871 � DIN69871
BX-169 BX169-SET Þ 4 2 0.081 - 6.955 0.666 0.380 6.793 5.785 - API-RG-2-BT50 G
API-RG-2-DIN-69871
� Note
R-16 R16-SET Þ 2.000 2.292 1.708 API-RG-3-CV40 The OD and ID dimensions are to set the
API-RG-3-CV50
R-18 R18-SET Þ 4 2 0.026 2.375 - 0.344 0.250 2.667 2.083 -
API-RG-3-BT50 cut diameter of a given cartridge set using

SLOT MILLS
R-20 R20-SET Þ API-RG-3-DIN-69871 a presetter. The dimensions are the cut
2.688 2.980 2.396
diameter of the tool at the depth of the ring
H
R-23 R23-SET Þ 2 0.046 3.250 0.469 0.310 3.627 2.873 -
groove. By setting zero at the nose radius
R-23-R R23-R-SET Þ 1 0.081 3.300 0.856 0.575 3.994 2.606 Yes
API-RG-1-CV40 then moving the presetter to the depth of

RADIUS / BALL-NOSE OTHER APPLICATIONS


R-24 R24-SET Þ 2 0.046 3.750 0.469 0.310 4.127 3.373 - API-RG-1-CV50
4 - API-RG-1-BT50
the API groove the OD and ID can be preset
R-24-R R24-R-SET Þ 1 0.077 3.800 0.871 0.590 4.517 3.083 Yes API-RG-1-BT40 to the dimensions shown.
API-RG-1-DIN-69871 J
R-26 R26-SET Þ 4.000 4.377 3.623
2 0.046 0.469 0.310 -
R-27 R27-SET Þ 4.250 4.627 3.873 See illustration on page � K2
R-31 R31-SET Þ 2 0.044 4.875 0.469 0.310 5.256 4.494 -
R-31-R R31-R-SET Þ 1 0.072 4.920 0.856 0.575 5.632 4.208 Yes
R-35 R35-SET Þ 2 0.046 5.375 0.469 0.310 5.752 4.998 - K
R-35-R R35-R-SET Þ 1 0.081 5.420 0.856 0.575 6.114 4.726 Yes
R-37 R37-SET Þ 5.875 6.252 5.498
2 0.046 0.469 0.310 -

TOOL HOLDING
R-39 R39-SET Þ 6.375 6.752 5.998
API-RG-2-CV50
R-39-R R39-R-SET Þ 4 1 0.081 6.420 - 0.856 0.575 7.114 5.726 Yes API-RG-2-BT50 O
API-RG-2-DIN-69871
R-41 R41-SET Þ 7.125 7.502 6.748
2 0.046 0.469 0.310 -
R-44 R44-SET Þ 7.625 8.002 7.248
R-44-R R44-R-SET Þ 1 0.071 7.670 0.856 0.575 8.384 6.956 Yes
SPARE PARTS

R-45 R45-SET Þ
2
0.046
8.313
0.469 0.310 8.690 7.936
- P
R-46 R46-SET Þ 0.048 0.531 0.380 8.748 7.878
R-46-R R46-R-SET Þ 1 0.082 8.360 0.916 0.645 9.112 7.608 Yes

1-13/16 1-13/16-SET Þ 4.373 4.305 3.687 API-RG-1-CV40


TECHNICAL

API-RG-1-CV50
4 2 0.034 - 0.377 0.258 - API-RG-1-BT50 R
API-RG-1-BT40
2-1/16-10K 2-1/16-10K-SET Þ 4.623 4.555 3.937 API-RG-1-DIN-69871

2-9/16-15K 2-9/16-15K-SET � 5.873 5.805 5.187

3-1/16-10K 3-1/16-10K-SET Þ 5.748 5.680 5.062 API-RG-2-CV50


INDEX

4 2 0.034 - 0.377 0.258 - API-RG-2-BT50 T


4-1/16-10K 4-1/16-10K-SET Þ 7.123 7.055 6.437 API-RG-2-DIN-69871
5-1/8-10K 5-1/8-10K-SET Þ 8.748 8.680 8.062 Cartridge Set Spare Parts & Applicable Inserts � K4

Þ : U.S. Stock Standard (Customer Service) 800.823.7284 - Option 1


� : Made to Order / Quoted Item (Technical Support) 800.823.7284 - Option 2
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API RING GROOVER

� Cartridge Set Spare Parts & Applicable Inserts


Spare Parts Spare Parts
Clamp Wrench � Clamp Wrench �
Ring Cartridge Set Screw Ring Cartridge Set Screw
Applicable Applicable
Specification Part Number Inserts Specification Part Number Inserts
Choose Inserts Choose Inserts

BX-150 BX150-SET DCMT3252 R-26 R26-SET


BX-150-R BX150-R-SET DCMT3253 R-27 R27-SET DCMT3252
BX-151 BX151-SET DCMT3252 R-31 R31-SET
BX-151-R BX151-R-SET DCMT3253 R-31-R R31-R-SET VCMT333
BX-152 BX152-SET DCMT3252 R-35 R35-SET DCMT3252
BX-152-R BX152-R-SET DCMT3253 R-35-R R35-R-SET VCMT333
BX-153 BX153-SET DCMT3252 R-37 R37-SET
DCMT3252
BX-153-R BX153-R-SET SCR-02 T15 DCMT3253 R-39 R39-SET SCR-02 T15
BX-154 BX154-SET DCMT3252 R-39-R R39-R-SET VCMT333
BX-154-R BX154-R-SET DCMT3253 R-41 R41-SET
DCMT3252
BX-155 BX155-SET DCMT3252 R-44 R44-SET
BX-155-R BX155-R-SET VCMT333 R-44-R R44-R-SET VCMT333
BX-156 BX156-SET VCMT332 R-45 R45-SET DCMT3252
BX-156-R BX156-R-SET VCMT333 R-46 R46-SET
VCMT333
BX-169 BX169-SET VCMT332 R-46-R R46-R-SET
R-16 R16-SET 1-13/16 1-13/16-SET
R-18 R18-SET SCR-01 T7 VCMT222 2-1/16-10K 2-1/16-10K-SET
R-20 R20-SET 2-9/16-15K 2-9/16-15K-SET
SCR-01 T7 VCMT222
R-23 R23-SET DCMT3252 3-1/16-10K 3-1/16-10K-SET
R-23-R R23-R-SET VCMT333 4-1/16-10K 4-1/16-10K-SET
SCR-02 T15
R-24 R24-SET DCMT3252 5-1/8-10K 5-1/8-10K-SET
R-24-R R24-R-SET VCMT333

� Applicable Inserts (Inch Size)


Insert Grades
Angle CVD PVD
Dimensions (in MEGACOAT Coated
(°) Coated
ANSI ISO Coated Carbide Carbide
Insert Carbide
Part Number Part Number

CA5525

CA6525

PR1225

PR1425

PR660
CA525
I.C. T Ød r� �
(A)

DCMT 3252HQ DCMT 11T308HQ 3/8 5/32 0.173 1/32 7° Þ Þ Þ Þ Þ


r

Ød
A

T 
55° DCMT 3253CQ DCMT 11T312CQ 3/8 Þ
5/32 0.173 3/64 7° Þ Þ
OTHER APPLICATIONS

VCMT 222HQ VCMT 110308HQ 1/4 1/8 0.110 1/32 7° Þ


K r

VCMT 332HQ VCMT 160408HQ 3/8 Þ Þ Þ Þ


Ød
A

3/16 0.173 1/32 7°


35° 
T
333HQ 160412HQ 3/8 3/16 0.173 3/64 7° Þ

� Sample CNC Program for the API Ring Groover


Use 0.03 Depth in Z for Inconel and
Sample is shown without cutter comp.
0.04 Depth in Z for Steel
N10 (Incremental Program)
N20 G00 X (As required) Y (As required) Z.100 M03 S (As required)
N30 G01 Z0.0 F100
N40 G91 Y (Offset) Z-.100 F (As required)
N50 G03 J (Offset) Z-.100 F (As required)
N60 G03 J (Offset) Z-.100
Continue to Depth
Last Pass
N90 G03 J (Offset) Z0.00

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CM / CM-AL CHAMFERING END MILL

� CM / CM-AL (For Aluminum Cutting) Facing Chamfering Chamfering

GRADES
A

ØD

Ød

LINEUP / INSERTS
W
S B
L1
L

45º / 70º LEAD


� Toolholder Dimensions
Spare Parts
C
Dimensions (in)
No. of Inserts

Clamp Screw Wrench Applicable


Stock

Part Number Inserts


� B25

75º LEAD
ØD Ød L L1 S W �
D
CM 0563-15-09 Þ 0.340 0.089 15.0°
0563-20-09 Þ 0.563 0.500 2.780 1.000 0.330 0.116 20.0° SCR-04 T7
0563-25-09 Þ 0.310 0.143 25.0°

90º LEAD
0563-30-09 Þ
2 0.563 0.625 2.910 1.000
0.300 0.169 30.0°
SCR-04 T7 XPMT090208
E
0563-35-09 Þ 0.280 0.194 35.0°
0563-45-09 Þ 0.240 0.239 45.0°
0563-60-09 Þ 0.563 0.625 2.910 1.000 0.160 0.301 60.0° SCR-01 T7

HIGH FEED
0563-75-09 Þ 0.080 0.327 75.0°
CM 1000-03 Þ 0.589 0.031 3.0°
F
1000-05 Þ 0.586 0.052 5.0°
1.000 0.750 3.150 1.250 SCR-16 T10
1000-10 Þ 0.577 0.103 10.0°

MULTI-FUNCTION
1000-15 Þ 0.564 0.154 15.0°
1000-20 Þ 0.547 0.204 20.0° G
1000-25 Þ 0.526 0.252 25.0°
1.000 0.750 3.150 1.250 SCR-30 T10
1000-30 Þ 0.501 0.298 30.0°
1000-35 Þ 0.472 0.343 35.0°
2 XPMT15T3...

SLOT MILLS
1000-37.5 Þ 0.456 0.372 37.5°
1000-41 Þ 0.433 0.393 41.0° H
1000-45 Þ 0.400 0.400 45.0°
1000-50 Þ 0.376 0.454 50.0°
1.000 0.750 3.150 1.250 SCR-30 T10

RADIUS / BALL-NOSE OTHER APPLICATIONS


1000-55 Þ 0.327 0.507 55.0°
1000-60 Þ 0.284 0.521 60.0°
J
1000-70 Þ 0.193 0.547 70.0°
1000-75 Þ 0.146 0.584 75.0°
CM 1000-15-AL Þ 0.613 0.158 15.0°
1000-20-AL Þ 1.000 0.750 3.250 1.350 0.595 0.208 20.0° SCR-02 T15
1000-30-AL Þ 0.544 0.304 30.0° K
2 APET1604...
0800-45-AL Þ 0.440 0.430 45.0°
0.800 0.750 3.250 1.350 SCR-02 T15
0800-60-AL Þ 0.308 0.528 60.0°

TOOL HOLDING
0690-75-AL Þ 0.690 0.750 3.250 1.350 0.158 0.591 75.0° SCR-02 T15

� Recommended Cutting Conditions O


Recommended Insert Grades (Cutting Speed Vc: sfm)
Workpiece Feed Rate MEGACOAT
Cermet PVD Coated Carbide Carbide
Material fz (ipt) NANO
SPARE PARTS

TN100M TC60 PR1525 PR930 PR905 PR830 KW10 P


� � � �
Low Carbon Steel 0.003~0.006 - - -
800~1400 800~1400 400~800 350~750
� � � �
Carbon Steel 0.003~0.006 - - -
600~1200 600~1200 300~700 250~650
TECHNICAL

Mold Steel 0.003~0.006


� � � �
- - -
R
400~700 400~700 250~600 250~600
� � � � �
Stainless Steel 0.002~0.006 - -
300~800 300~800 300~600 300~500 300~800
� � � �
Cast Iron 0.003~0.008 - - -
INDEX

400~1200 400~1200 400~800 300~500


T
� � �
Non-ferrous Metals 0.005~0.007 - - - -
1500~1800 1500~1800 2000~4000
* Apply sufficient amount of coolant �: 1st Recommendation �: 2nd Recommendation
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MCSE CHAMFERING END MILL

� MCSE Chamfering Back Chamfering V Shape Slotting Countersinking

”E

”E
”%4

”EI
”%-
'JH

”EI
”%

”%4
'JH

”%-
”%
ñ

5
4 ñ

5
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- í
-

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”%-

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'JH

”%-
'JH

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4
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-

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í 'JH

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5
5

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í í
- -

� Toolholder Dimensions
Spare Parts

Std. Corner-R (r�)


Dimensions (mm) Angle (°) Rake Angle (°)
No. of Inserts

Clamp

Drawing
Wrench
Screw
Stock

Part Number
DT
ØD ØD L ØDS Ød Ød1 L � S T � A.R. R.R.
LTW
MCSE 104 Þ 1 16.0 15 4 16 15 85 30 6.5 0.50 0.4 45˚ 0˚ -4.5˚ Fig.1 SB-3060TR DT-10

106 Þ 1 22.0 21 6 20 16 120 40 8.6 3.00 -1.0˚


0.8 45˚ 0˚ Fig.2 SB-5090TR LTW-20
115 ß 1 31.0 30 15 20 18 120 40 8.6 6.50 +5.0˚

227 ß 2 43.0 42 27 32 30 120 40 8.6 6.50 0.8 45˚ 0˚ +8.0˚ Fig.3 SB-5090TR LTW-20

336 ß 3 52.0 51 36 32 38 120 40 8.6 7.00 0.8 45˚ 0˚ +10.0˚ Fig.4 SB-5090TR LTW-20

MCSE 104-30D ß 1 19.0 18 4 16 15 85 30 4.7 2.00 0.4 30˚ 0˚ -4.0˚ Fig.5 SB-3060TR DT-10

108-30D ß 1 28.0 27 8 20 19 110 40 6.3 4.50 -2.5˚


0.8 30˚ 0˚ Fig.5 SB-5090TR LTW-20
110-30D ß 1 30.0 28 10 20 18 120 40 6.3 6.00 0.0˚

MCSE 108-60D ß 1 19.5 19 8 20 19 110 40 10.0 0.25 -3.5˚ Fig.6 SB-5070TR LTW-20
0.8 60˚ 0˚
120-60D ß 1 31.0 30 20 20 18 120 40 10.0 6.50 0.0˚ Fig.6 SB-5090TR LTW-20
OTHER APPLICATIONS

• Dimension T indicates available back chamfering dimension.


K
� Applicable Inserts (Metric Size)
Applicable Inserts � B22

Part Number

MCSE 104
SDKW 09T204TN SDKW 09T204FN SDMT 31.81C
104-30D
MCSE 106
115
227
336 SEKW 421TN SEKW 421FN
SEMT 421C
MCSE 108-30D SEKW 422TN SEKW 422FN

110-30D
MCSE 108-60D
120-60D

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MCSE CHAMFERING END MILL

� Recommended Cutting Conditions


Recommended Insert Grades (Cutting Speed Vc: sfm)

GRADES
Feed Rate
fz (ipt) A
Cermet MEGACOAT Carbide
Workpiece
Material
ØDs ØDs
TN100M PR1225 KW10

LINEUP / INSERTS
(Ø4mm~Ø20mm) (Ø27mm~Ø36mm)

B
� �
Carbon Steel 0.002~0.010 0.008~0.016 -
330~590 390~820

45º / 70º LEAD


� �
Alloy Steel 0.002~0.010 0.008~0.016
330~590 330~720
- C

� �
Mold Steel 0.002~0.010 0.008~0.016 -
330~490 260~590

75º LEAD
D
� �
Stainless Steel 0.002~0.008 0.004~0.012 -
330~590 390~720

90º LEAD
Cast Iron 0.004~0.012 0.012~0.020 - -
� E
260~490


Non-ferrous Metals 0.004~0.012 0.012~0.020 - -

HIGH FEED
330~980
F
• Use down-cut machining. �: 1st Recommendation �: 2nd Recommendation

MULTI-FUNCTION
G

SLOT MILLS
H

RADIUS / BALL-NOSE OTHER APPLICATIONS


J

TOOL HOLDING
O
SPARE PARTS

P
TECHNICAL

R
INDEX

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MEF BOLT COUNTERSINKING END MILL

� MEF Bolt Countersinking Shouldering Facing

0.0mm
-0.2mm

ØDS

Ød h7
L

ØD

� Toolholder Dimensions
Dimensions (mm) Spare Parts Applicable
Rake Angle (°) Inserts

Std. Corner-R (r�)


� B24
No. of Inserts

Clamp Screw Wrench


Stock

Objective
Part Number
Bolt Size
ØD L ØDS Ød L �
A.R. R.R.

MEF 11-S10 ß 11.0 3.0 10 103 23 M6 SB-2250TR


1 0.4 +5° -13° DT-7
14-S12 ß 14.0 4.5 12 108 28 M8 SB-2260TR

17-S16 ß 17.5 7.3 16 115 35 M10


2 0.4 +5° -13° SB-2260TR DT-7
18-S16 ß 18.0 7.7 16 117 38 -
SPMT060204E-Z
20-S16 ß 20.0 9.5 16 120 40 M12
SPMT060208E-Z
22-S20 ß 22.0 11.4 20 124 44 -

23-S20 ß 3 23.0 12.4 20 126 46 0.4 +5° -12° M14 SB-2260TR DT-7

24-S20 ß 24.0 13.4 20 128 48 -

25-S20 ß 25.0 14.4 20 130 50 -

26-S25 ß 26.0 9.8 25 132 52 M16

27-S25 ß 27.0 10.6 25 134 54 -

28-S25 ß 28.0 11.5 25 136 56 -

29-S25 ß 3 29.0 12.6 25 138 58 0.8 +5° -13° M18 SB-3080TR DT-10

30-S25 ß 30.0 13.5 25 140 60 - SPMT090304E-Z


32-S25 ß 32.0 15.5 25 144 64 M20 SPMT090308E-Z

35-S32 ß 35.0 18.4 32 150 70 M22

39-S32 ß 4 39.0 22.5 32 158 78 0.8 +5° -13° M24 SB-3080TR DT-10

43-S32 ß 43.0 26.2 32 166 86 M27


4 0.8 +5° -12° SB-3080TR DT-10
48-S32 ß 48.0 31.3 32 176 96 M30
OTHER APPLICATIONS

• Although Corner-R(r�) pertains to MEF11-S10, ØDS = 3.0mm.


K
� Bolt Counter Sink (Hexagon Socket Head Cap Screw)
ØD
Nominal Screw Size M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30

ØD (mm) 11.0 14.0 17.5 20.0 23.0 26.0 29.0 32.0 35.0 39.0 43.0 48.0
H

H (mm) 6.5 8.6 10.8 13.0 15.2 17.5 19.5 21.5 23.5 25.5 29.0 32.0

Ød Ød (mm) 6.6 9.0 11.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 30.0 33.0

Applicable End Mill MEF11 MEF14 MEF17 MEF20 MEF23 MEF26 MEF29 MEF32 MEF35 MEF39 MEF43 MEF48

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MEF BOLT COUNTERSINKING END MILL
� Recommended Cutting Conditions
Recommended Insert Grades (Cutting Speed Vc: sfm)

GRADES
Workpiece MEGACOAT Carbide A
fz (ipt)
Material
PR1225 PR1210 KW10

LINEUP / INSERTS
Carbon Steel 0.004~0.006 - -
390~720

Alloy Steel 0.004~0.006



390~720
- - B

Mold Steel 0.002~0.004 - -
330~590

Stainless Steel 0.002~0.004 - -

45º / 70º LEAD


260~590
� �
Cast Iron 0.004~0.008 -
330~720 260~390 C

Non-ferrous Metals 0.004~0.008 - -
330~980
�: 1st Recommendation �: 2nd Recommendation
� Points at Bolt Counter Sink Milling

75º LEAD
� Carbon Steel D
Increase the feed rate to fz = 0.004~0.006 ipt for preventing long chips at low feed rates.
Chip control is good when setting Vc = 260 sfm for MEF11~MEF25, and Vc = 390 sfm for MEF26~MEF48.

Part Number Cutting Speed Vc (sfm) fz (ipt)

90º LEAD
MEF11~MEF25 260 0.004~0.006 E
MEF26~MEF48 390 0.004~0.006

� Sticky Materials

HIGH FEED
Step feed is recommended for good chip control
Increase the feed rate to fz = 0.004~0.006 ipt for preventing long chips at low feed rate fz = 0.002 ipt. F
Use cover to prevent accidents or injury by thick chips at higher feed rates.

Part Number Cutting Speed Vc (sfm) fz (ipt) Step Feed (inch)

MULTI-FUNCTION
MEF11~MEF48 260~490 0.004~0.006 0.020~0.059
G
� Stainless Steel
Use a lower Cutting Speed. High Cutting Speeds cause chattering.

SLOT MILLS
� Cutting Performance when Shouldering Part Number Cutting Range
MEF Bolt Countersink End Mill is also recommended for shouldering.
H
fz = 0.006 ipt
ae 0.118 fz = 0.004 ipt
D.O.C. (in)

fz = 0.002~0.006 ipt
MEF11-S12

RADIUS / BALL-NOSE OTHER APPLICATIONS


fz = 0.002 ipt
Vc = 260~390 sfm MEF14-S12
1055 MEF17-S16 0.059 J
D.O.C.

DRY MEF18-S16
Overhang Length:
Same as � in the dimension table ØD L /0.236 ØD L /0.118 ØD L /0.079 Cutting Width: ae(in)

0.217
fz = 0.006 ipt
K
fz = 0.002 fz = 0.004 ipt
MEF20-S16
D.O.C. (in)

ipt fz = 0.002 ipt


MEF22-S20
~ 0.118 fz = 0.006 ipt

TOOL HOLDING
MEF25-S20

Approx. 1° O
ØD L /0.236 ØD L /0.118 ØD L /0.079 Cutting Width: ae(in)
(89°)
fz = 0.006 ipt
0.315 fz = 0.004 ipt
SPARE PARTS

MEF26-S25
D.O.C. (in)

fz = 0.004 ipt fz = 0.002 ipt


~ P
2 Edges Function MEF32-S25 0.158
fz = 0.002 ipt
MEF35-S32 fz = 0.006 ipt
Fig.1 Fig.2

ØD L /0.236 ØD L /0.118 ØD L /0.079 Cutting Width: ae(in)


TECHNICAL

• When shouldering, both side edge and bottom edges function. R


fz = 0.006 ipt
Both edges wear at the same time depending on D.O.C..
0.315 fz = 0.004 ipt
The insert uses 2 edges instead of 4. fz = 0.006 ipt
D.O.C. (in)

(Ref. to Fig.1) MEF39-S32 fz = 0.004 ipt


fz = 0.002 ipt
• MEF type's side edge is designed to have a slight clearance for the MEF43-S32 0.158
countersink milling. MEF48-S32 fz = 0.002 ipt
INDEX

Therefore, worked side wall is approx. 1° inclined against the vertical face. T
(Ref. to Fig.2)
ØD L /0.236 ØD L /0.118 ØD L /0.079 Cutting Width: ae(in)

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METS SLOT MILL

� METS T-Slotting Back Side Milling

Ødh7
Fig.1

Ød1
ØD
L4 L5

-00.3
-
.1 m
� -0.1mm L3

m m
-0.3mm

m
L2
+0.0mm
-0.2mm
L1

Fig.2

� Toolholder Dimensions
Spare Parts
Dimensions (mm) Rake Angle (°)
No. of Inserts

No. of Flutes

Clamp Applicable

Drawing
Wrench
Screw
Stock

Part Number Inserts


� B22
ØD Ød Ød1 � L1 L2 L3 L4 L5 A.R. R.R.

METS 21-S25 ß 2 1 21 10.5 9 109 29


25 32 12 17 +9° -10° Fig.1 SB-2560TR DT-8 SDMT221E-K
25-S25 ß 4 2 25 12.5 11 112 32

32-S32 ß 4 2 32 32 15.5 14 120 38 36 14 19 +9° -10° Fig.1 SB-3060TR DT-10 SDMT080308E-K


40-S32 ß 40 20.5 18 130 50
4 2 32 36 14 19 +9° -12° Fig.1 SB-4085TR DT-15 SDMT432E-K
50-S32 ß 50 26.5 22 140 60

METS 21-S25-H ß 2 1 21 10.5 9 109 29


25 32 12 17 +9° -10° Fig.2 SB-2560TR DT-8 SDMT221E-K
25-S25-H ß 4 2 25 12.5 11 112 32

32-S32-H ß 4 2 32 32 15.5 14 120 38 36 14 19 +9° -10° Fig.2 SB-3060TR DT-10 SDMT080308E-K


40-S32-H ß 40 20.5 18 130 50
4 2 32 36 14 19 +9° -12° Fig.2 SB-4085TR DT-15 SDMT432E-K
50-S32-H ß 50 26.5 22 140 60

• METS···-H type has air holes

� Applicable Inserts � JIS Standard of T-Slot (Extracted from B0952) (Unit: mm)
Applicable Inserts � B22 H
A
B C
(Nominal Size)
Max. Min.
Part Number
12 19 + 20 8 +1
0 25 20
OTHER APPLICATIONS

14 23 + 20 9 +2
0 28 23
K 18 30
+2
0 12
+2
0 36 30
METS 21-S25
22 37 + 30 16 + 20 45 38
21-S25-H
SDMT 221E-K 28 46 + 40 20 + 20 56 48
25-S25
25-S25-H A
METS 32-S32
SDMT 080308E-K
H

32-S32-H
B
C

METS 40-S32
40-S32-H
SDMT 432E-K
50-S32
Previous milling groove does not affect.
50-S32-H

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METS SLOT MILL
� Recommended Cutting Conditions
Recommended Insert Grades (Cutting Speed Vc: sfm)

GRADES
Workpiece MEGACOAT Carbide A
fz (ipt)
Material
PR1230 PR1210 KW10

LINEUP / INSERTS
Carbon Steel 0.004~0.006 - -
330~660

Alloy Steel 0.003~0.005



330~660
- - B

Mold Steel 0.002~0.004 - -
260~490
� �
Cast Iron 0.004~0.006 -

45º / 70º LEAD


330~660 260~390

Non-ferrous Metals 0.004~0.006 - -
330~980 C
�: 1st Recommendation �: 2nd Recommendation

Steel Cast Iron


Part Number

75º LEAD
(T-Slot Nominal Size) Groove Shape at
T-Slotting Conditions
Conditions to Prevent Groove Shape at
T-Slotting Conditions
Conditions to Prevent D
Pre-process Chattering Pre-process Chattering

C = 0.039~0.118” Vc = 390 Vc = 200 C = Over 0.039” Vc = 390 Vc = 260


C

C
fz = 0.004 fz = 0.006 fz = 0.005 fz = 0.006
METS21-S25(-H)

90º LEAD
(Nominal Size 12) (n = 1,820) (n = 920) (n = 1,820) (n = 1,210) E
(Vf = 7.165) (Vf = 5.394) (Vf = 8.583) (Vf = 7.165)

C = 0.039~0.118” Vc = 390 Vc = 200 C = Over 0.039” Vc = 390 Vc = 260


C

HIGH FEED
C
fz = 0.004 fz = 0.006 fz = 0.005 fz = 0.006
METS25-S25(-H)
F
(Nominal Size 14) (n = 1,530) (n = 760) (n = 1,530) (n = 1,020)
(Vf = 12.047) (Vf = 8.976) (Vf = 14.449) (Vf = 12.047)

MULTI-FUNCTION
C = 0.039~0.118” Vc = 330 Vc = 200 C = Over 0.039” Vc = 390 Vc = 260
G
C

C
fz = 0.004 fz = 0.006 fz = 0.005 fz = 0.006
METS32-S32(-H)
(Nominal Size 18) (n = 1,000) (n = 600) (n = 1,190) (n = 800)
(Vf = 7.874) (Vf = 7.087) (Vf = 11.260) (Vf = 9.449)

SLOT MILLS
C = 0.354” C = Over 0.354”
Vc = 260 Vc = 200 Vc = 390 Vc = 260 H
C

fz = 0.006
C

fz = 0.006 fz = 0.006 fz = 0.006


METS40-S32(-H)
(Nominal Size 22) Chattering is likely when (n = 480) (n = 960) (n = 640)

RADIUS / BALL-NOSE OTHER APPLICATIONS


set to shallower than
C = 0.354". (Vf = 5.669) (Vf = 8.976) (Vf = 7.559)

J
Vc = 390 Vc = 260
fz = 0.006 fz = 0.006
METS50-S32(-H)
Not recommended for steel because of chattering
(Nominal Size 28) (n = 760) (n = 510)
(Vf = 8.976) (Vf = 6.024)
K
[Cutting Speed : Vc (sfm), Spindle Revolution : n (min-1), Feed Rate fz (ipt), Table Feed Vf (ipm)]
• Chattering is likely when fz is less than fz = 0.004 ipt. Keep feed rate between fz = 0.004~0.006 ipt.
For cast iron machining, the bigger the C-dimension becomes, the less chattering occurs.

TOOL HOLDING
� How to Prevent Damaging Chips when Steel Machining O

Before Improvement (Deep Groove at Pre-Process) After Improvement (Shallow Groove at Pre-Process)
SPARE PARTS

P
Shallow
Deep

Improvement
TECHNICAL

of chip biting
R

Chips are evacuated backward and


Chips stay in the pre-process groove. chances of damaging chips are less.
INDEX

Make pre-process groove shallower to prevent the tool from becoming damaged from chips. T
Use compressed air to aid in chip evacuation.

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MGI GROOVING END MILL

� MGI

ØA

Ødh7
Fig.1

F
W

T
L2
L1

A
Ø

Ødh7
Fig.2

T
W
L2
L1

� Toolholder Dimensions

Min. Spare Parts


Edge
Bore Dimensions (mm) Width Clamp
Dia. Applicable
Drawing Clamp Set Screw Wrench
Stock

Part Number Inserts


FT � K13
ØA Ød L1 L2 F T W
5F 6F LW

MGI 1420-1SS ß 14 20 100 20 6.8 2.2 1.0~3.0 Fig.1 - - SB-4065TR FT-15 GVR...-020SS
1620-1S ß 16 20 110 25 7.8 2.2 1.0~3.4 Fig.1 - - SB-4085TR FT-15 GVR...-020S
GVR...-020A
2020-1A ß 20 20 110 30 9.8 2.2 1.0~3.4 Fig.2 CPS-5F - - FT-15
GVR...-...AR
GVR...-020B
2220-1B ß 22 20 110 30 11.0 2.8 1.45~4.0 Fig.2 CPS-5F - - FT-15
GVR...-...BR
3225-1C ß 32 25 120 35 16.0 5.5
2.8~4.0 Fig.2 - CPS-6F - LW-3 GVR...-020C
4025-1C ß 40 25 120 40 20.0 (4.5)

• Dimension T shows available grooving depth.


• GVR280-020C, GVR300-020C inserts are available for groove depths up to 4.5mm.
• GVR430-020C ~ GVR500-020C inserts can be installed into MGI3225-1C and MGI4025-1C holders, but are not recommended for steel machining because of toolholder's rigidity.

� Recommended Cutting Conditions


OTHER APPLICATIONS

Recommended Insert Grades (Cutting Speed Vc: sfm)


K Workpiece Feed Rate MEGA PVD
Cermet Carbide
Material fz (ipt) COAT Coated Carbide
TN90 TC40N TC60 PR1225 PR930 KW10
� � � � �
Carbon Steel 0.002~0.006 -
390~660 390~660 330~590 260~490 260~490
� � � � �
Alloy Steel 0.002~0.006 -
390~660 390~660 330~590 260~490 260~490
� � � � �
Mold Steel 0.001~0.005 -
330~590 330~590 260~490 200~430 200~430
� � � � �
Stainless Steel 0.001~0.005 -
330~590 330~590 260~490 200~430 200~430
� � �
Cast Iron 0.002~0.008 - - -
330~490 330~490 260~490

Non-ferrous Metals 0.002~0.008 - - - - -
330~980
• Use down-cut machining. �: 1st Recommendation �: 2nd Recommendation

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MGI GROOVING END MILL
� Applicable Inserts (Metric Size)
Insert Grades

GRADES
Dimensions (mm) A

Carbide
MEGA
COAT

PVD
Cermet
Previous
Insert Part Number
Part Number
Right-handed Insert Shown

LINEUP / INSERTS
PR1225

PR930
W B r� A L H

KW10
TN90

TC60
TC40
B
GVR 100-020SS GVR 100SS 1.00 ß ß ß ß ß
125-020SS 125SS 1.25 ß ß ß ß ß

45º / 70º LEAD


145-020SS 145SS 1.45 ß ß ß ß ß
2.3 0.2 3.6 9 3.0 C
200-020SS 200SS 2.00 ß ß ß ß ß
250-020SS 250SS 2.50 ß ß ß ß ß
B
2° r� 300-020SS 300SS 3.00 ß ß ß ß ß

75º LEAD
D
A

m
W±0.03m GVR 100-020S GVR 100S 1.00 ß ß ß ß ß ß
L r�
125-020S 125S 1.25 ß ß ß ß ß ß
H

145-020S 145S 1.45 ß ß ß ß ß ß


185-020S 185S 1.85 2.3 0.2 4.0 11 4.0 ß ß ß ß ß ß

90º LEAD
ß ß ß
E
200-020S 200S 2.00 ß ß ß
250-020S 250S 2.50 ß ß ß ß ß ß

1-Edge 340-020S 340S 3.40 ß ß ß ß ß

HIGH FEED
GVR 100-020A GVR 100A 1.00 ß ß ß ß ß ß
F
125-020A 125A 1.25 ß ß ß ß ß ß
145-020A 145A 1.45 ß ß ß ß ß ß

MULTI-FUNCTION
185-020A 185A 1.85 ß ß ß ß ß ß
2.3 0.2 4.0 12 5.0
200-020A 200A 2.00 ß ß ß ß ß ß G
250-020A 250A 2.50 ß ß ß ß ß ß
300-020A 300A 3.00 ß ß ß ß ß ß

SLOT MILLS
340-020A 340A 3.40 ß ß ß ß ß ß
H
GVR 145-020B GVR 145B 1.45 ß ß ß ß ß ß
2.8 0.2 4.5 15 5.5
185-020B 185B 1.85 ß ß ß ß ß ß

RADIUS / BALL-NOSE OTHER APPLICATIONS


B 200-020B 200B 2.00 ß ß ß ß ß ß
2° r�
230-020B 230B 2.30 ß ß ß ß ß ß J
A

m
L W±0.03m 3.2 0.2 4.5 15 5.5
r� 250-020B 250B 2.50 ß ß ß ß ß ß
H

280-020B 280B 2.80 ß ß ß ß ß ß


300-020B 300B 3.00 ß ß ß ß ß ß
340-020B 340B 3.40 4.2 0.2 4.5 15 5.5 ß ß ß ß ß ß K
400-020B 400B 4.00 ß ß ß ß ß ß
GVR 280-020C GVR 280C 2.80 ß ß ß ß ß ß

TOOL HOLDING
4.5 0.2 5.8 21 6.5
300-020C 300C 3.00 ß ß ß ß ß ß
O
340-020C 340C 3.40 ß ß ß ß ß ß
5.5 0.2 5.8 21 6.5
400-020C 400C 4.00 ß ß ß ß ß ß
(430-020C) (430C) 4.30 ß ß ß ß ß ß
SPARE PARTS

(460-020C) (460C) 4.60 6.3 0.2 5.8 21 6.5 ß ß ß ß ß P


2-Edge (500-020C) (500C) 5.00 ß ß ß ß ß ß
GVR 200-100AR GVR 100AR 2.00 2.3 1.00 ß ß ß ß
B

TECHNICAL

r�
250-125AR 125AR 2.50 2.3 1.25 4.0 12 5.0 ß ß ß ß
R
A

m
L W±0.03m 300-150AR 150AR 3.00 2.3 1.50 ß ß ß ß
GVR 200-100BR GVR 100BR 2.00 3.2 1.00 ß ß ß ß ß
H

4.5 15 5.5
2-Edge 300-150BR 150BR 3.00 4.2 1.50 ß ß ß ß ß
Full-R
• Only Right-hand insert is applicable.
INDEX

• GVR280-020C, GVR300-020C inserts are available for groove depths up to 4.5mm.


T
• GVR430-020C ~ GVR500-020C inserts can be installed into MGI3225-1C and MGI4025-1C holders, but are not recommended for steel machining because of toolholder's rigidity.

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MVG RING GROOVING END MILL

�  MVG Ring Grooving

ØD±0.1mm
T

Ødh7
W
1.0mm �
L

� Toolholder Dimensions
Spare Parts
Edge
Dimensions (mm)
Width
Clamp Set Wrench
Stock

Part Number

ØD Ød L � T W

MVG 3032 ß 30

3532 ß 35

4032 ß 40 4.00
4532 ß 45 32 120 40 5.2 ~ CPS-6V LW-3

5032 ß 50 4.90

5532 ß 55

6032 ß 60

• Dimension T shows available grooving depth.

� Applicable Inserts
Insert Grades

Dimensions (mm)

Carbide
MEGA
COAT

PVD
Cermet
Previous
Insert Part Number
Part Number
Right-handed Insert Shown

PR1225

PR930

KW10
W B r� A L H
TN90

TC60
GVFR 400-020B GVFR 400B 4.00 ß TC40
ß ß ß ß ß
r�
A

2° r� 430-020B 430B 4.30 ß ß ß ß ß


B W±0.03m 5.3 0.2 5.8 20 5.0
m
L
460-020B 460B 4.60 ß ß ß ß ß
OTHER APPLICATIONS

K 490-020B 490B 4.90 ß ß ß ß ß

• GVFR430B-020B inserts are applicable for sealing groove of G-series


For other ring grooving applications, GVFR400B-020B ~ GVFR490B-020B are applicable.
• Only Right-hand insert is applicable.

� Recommended Cutting Conditions


Recommended Insert Grades (Cutting Speed Vc: sfm)
Workpiece Feed Rate PVD
Cermet MEGACOAT Carbide
Material fz (ipt) Coated Carbide
TN90 TC40 TC60 PR1225 PR930 KW10
� � � �
Carbon Steel 0.002~0.006 - -
390~660 330~590 260~560 260~490
� � � �
Alloy Steel 0.002~0.006 - -
390~660 330~590 260~560 260~490
� � � �
Mold Steel 0.001~0.005 - -
330~590 260~490 200~490 200~430
� � � �
Stainless Steel 0.001~0.005 - -
330~590 260~490 200~490 200~430

Cast Iron 0.002~0.008 - - - - -
260~490

Non-ferrous Metals 0.002~0.008 - - - - -
330~980
�: 1st Recommendation �: 2nd Recommendation

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
K14 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
TOOL HOLDING

O TOOL HOLDING
CAT40
CAT50
Taper Adapter
Taper Adapter
O1 - O5
O2 - O5
O2
O4

O1
TOOL HOLDING TAPER ADAPTER

CAT40
• Made from 8620 Alloy Steel
• Concentricity is less than .0002 at face and arbor
• All critical surfaces are precision ground
• Case hardened to 54-58 RC
Face Mill Toolholders
• Case depth is .03-.04
• Balanced to G2.5 @ 20,000 rpm
• Rear thread for pull stud is 5/8-11
• Coolant through capable

�  CAT40 Face Mill Holders

5/8” - 11 5/8” - 11

1.375”
Fig.1 Fig.2

� CAT40 Holder Dimensions


Dimensions (in)
Stock

Part Number
Arbor Dia. O.D. Gage Length Key Width Screw Drawing
(A) (B) (C) (D) (E)

KYO-CAT40- FM.75-2.0 Þ 0.750 1.750 2.000 5/16 3/8-24 2

FM1.0-2.0 Þ 1.000 2.180 2.000 3/8 1/2-20 1

FM1.25-2.0 Þ 1.250 2.440 2.000 1/2 5/8-18 1

FM1.5-2.0 Þ 1.500 2.520 2.000 5/8 3/4-16 1


TOOL HOLDING

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
O2 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
TOOL HOLDING TAPER ADAPTER

CAT40

GRADES
• Made from 8620 Alloy Steel A
• All critical surfaces are precision ground
• Case hardened to 56-58 RC

LINEUP / INSERTS
• Case depth is .03-.04 B
End Mill Toolholders
• Balanced to G2.5 @ 20,000 rpm
• Concentricity is .0001 or less

45º / 70º LEAD


• Rear thread for pull stud is 5/8-11 C
• Coolant through capable

� CAT40 End Mill Holders

75º LEAD
D

90º LEAD
5/8” - 11 5/8” - 11 E

HIGH FEED
F

1.375” Fig.1 Fig.2

MULTI-FUNCTION
G
� CAT40 Holder Dimensions
Dimensions (in)

SLOT MILLS
Stock

Part Number
I.D. O.D. Gage Length Tool Depth Set Screw
H
Drawing
(A) (B) (C) (D) (E)

KYO-CAT40- EM.500-1.75 Þ 0.500 1.375 1.750 N/A 7/16-20 2

RADIUS / BALL-NOSE OTHER APPLICATIONS


EM.625-1.75 Þ 0.625 1.500 1.750 2.100 9/16-18 2
J
EM.75-1.75 Þ 0.750 1.750 1.750 2.500 5/8-18 2

EM1.0-1.75 Þ 1.000 1.750 1.750 2.600 5/8-18 2

EM1.25-2.5 Þ 1.250 2.500 2.500 2.750 3/4-16 1 K


EM1.5-4.0 Þ 1.500 2.620 4.000 3.000 2x – 3/4-16 2�

TOOL HOLDING
� This tool holder does not have a safety zone for the tool changer.
Although most machines do not require a safety zone, please be sure to check your machine tool requirements.
O
SPARE PARTS

P
TECHNICAL

R
INDEX

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com O3
TOOL HOLDING TAPER ADAPTER

CAT50
• Made from 8620 Alloy Steel
• Concentricity is less than .0002 at face and arbor
• All critical surfaces are precision ground
• Case hardened to 54-58 RC
Face Mill Toolholders
• Case depth is .03-.04
• Balanced to G2.5 @ 20,000 rpm
• Rear thread for pull stud is 1” x 8
• Coolant through capable

�  CAT50 Face Mill Holders

1” - 8 1” - 8

1.375”
Fig.1 Fig.2

� CAT50 Holder Dimensions


Dimensions (in)
Stock

Part Number
Arbor Dia. O.D. Gage Length Key Width Screw Drawing
(A) (B) (C) (D) (E)

KYO-CAT50- FM.75-3.0 Þ 0.750 1.750 3.000 5/16 3/8-24 2

FM1.0-3.0 Þ 1.000 2.180 3.000 3/8 1/2-20 2

FM1.25-3.0 Þ 1.250 2.440 3.000 1/2 5/8-18 2

FM1.5-3.0 Þ 1.500 2.740 3.000 5/8 3/4-16 2

FM2.0-3.0 Þ 2.000 3.700 3.000 3/4 1-14 1

FM2.5-3.0 Þ 2.500 4.000 3.000 1.0 1-14 1


TOOL HOLDING

(Customer Service) 800.823.7284 - Option 1


(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
O4 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
TOOL HOLDING TAPER ADAPTER

CAT50

GRADES
• Made from 8620 Alloy Steel A
• All critical surfaces are precision ground
• Case hardened to 56-58 RC

LINEUP / INSERTS
• Case depth is .03-.04 B
End Mill Toolholders
• Balanced to G2.5 @ 20,000 rpm
• Concentricity is .0002 or less

45º / 70º LEAD


• Rear thread for pull stud is 1” x 8 C
• Coolant through capable

� CAT50 End Mill Holders

75º LEAD
D

90º LEAD
1” - 8 1” - 8 E

HIGH FEED
F

Fig.1 Fig.2
1.375”

MULTI-FUNCTION
G
� CAT50 Holder Dimensions
Dimensions (in)

SLOT MILLS
Stock

Part Number
I.D. O.D. Gage Length Tool Depth Set Screw
H
Drawing
(A) (B) (C) (D) (E)

KYO-CAT50- EM.500-3.0 Þ 0.500 1.375 3.000 N/A 7/16-20 1

RADIUS / BALL-NOSE OTHER APPLICATIONS


EM.625-3.0 Þ 0.625 1.500 3.000 N/A 9/16-18 1
J
EM.75-3.0 Þ 0.750 1.750 3.000 N/A 5/8-18 1

EM1.0-4.0 Þ 1.000 1.900 4.000 2.750 5/8-18 1

EM1.25-4.0 Þ 1.250 2.500 4.000 2.750 3/4-16 1 K


EM1.5-4.5 Þ 1.500 2.750 4.500 3.000 2x – 3/4-16 1

TOOL HOLDING
EM2.0-5.0 Þ 2.000 3.500 5.000 3.500 2x – 1.0-14 2�
O
� This tool holder does not have a safety zone for the tool changer.
Although most machines do not require a safety zone, please be sure to check your machine tool requirements.
SPARE PARTS

P
TECHNICAL

R
INDEX

(Customer Service) 800.823.7284 - Option 1


Þ : U.S. Stock Standard (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com O5
TOOL HOLDING

800.823.7284
O6 Visit us online at KyoceraPrecisionTools.com
SPARE PARTS

P SCREWS / BOLTS

PINS

SHIMS

CARTRIDGES
P1 - P23
P2 - P6

P7

P8 - P12

P12

CLAMP SETS P13 - P14

CLAMPS P15 - P16

CHIPBREAKERS P16

WRENCHES P17 - P18

WRENCHES / SPRINGS / NUTS / PUNCHES / OTHER P18 - P19

PRE-SET TORQUE WRENCH P20

PREVIOUS SPARE PARTS LIST P21 - P23

P1
SPARE PARTS Screws / Bolts

� Screws / Bolts
Dimension (in) Angle (°) Torque
Drawing Part Number Notes
A B C D E F � � (N • m)

HH 3/8-1.25H 3/8-24 UNF 0.550 0.375 0.312


1.250

C
A

1/2-1.25H 1/2-20 UNF 0.750 0.500 0.375 - - - - With Coolant Hole


B D E
3/4-2.3H 3/4-16 UNF 1.500 1.120 0.750 0.625

HH 1/4-0.75 1/4-28 UNF 0.750 0.375 0.250 0.188


3/8-1.25 3/8-24 UNF 1.250
0.550 0.375 0.312
A

3/8-1.5 3/8-24 UNF 1.500 - - - -


B D E 1/2-1.25 1/2-20 UNF 1.250 0.750 0.500 0.375
3/4-2.3 3/4-16 UNF 1.500 1.120 0.750 0.625

Dimension (mm) Angle (°) Torque


Drawing Part Number Notes
A B C D E F � � (N • m)

AJ -6X38 M6X1.0 38.0 6.0 10.0 3.0 3.0 - -


C
A

-8X44-9.5 M8X1.25 44.0 9.5 6.0 4.0 4.0 - - -


F B D E
-10X46 M10X1.5 46.0 11.5 8.0 5.0 5.0 - -

BH 3X6 M3X0.5 6.0 - 1.7 2.0 - - -


3X12 M3X0.5 12.0 - 1.7 2.0 - - -
A

AJ-10X46.dxf -
E 6X25 M6X1.0 25.0 - 3.3 4.0 - - -
B D
8X30 M8X1.25 30.0 - 4.4 5.0 - - -
A

BH 6X10TR M6X1.0 10.0 12.0 5.0 - T25 - - 6.5


B D
F

CP 8X15TL 15.0
C
A

M8X1.25 15.0 - - T25 - - 6.0 L Shows Left-hand Thread


B 8X23TL 23.0
F
CS -2D M4X0.7 21.5 6.4 3.5 2.5 2.0 - - 1.7
C
A

-3D M5X0.8 22.0 8.0 4.0 3.0 2.5 - - 3.9


F B D E
-5D M5X0.8 28.0 8.0 4.0 3.0 2.5 - - 3.0

CS-3D.dxf GS -50 M5X0.8 13.0 7.5 - 3.0 - - 82°


CC
AA

-
θθ

B
B E -50S M5X0.8 9.0 7.5 - 3.0 - - 82°

R Shows Right-hand Thread


GS -4090T§W
A

M4X0.7 9.0 5.8 - 2.0 2.0 - 82° -


C
θ

L Shows Left-hand Thread

F B E

HF 16X40HA M16X2.0 24.0 40.0 16.0 12.0 10.0

20X53H 35.0 43.0 18.0


A

M20X2.5 14.0
C

20X53HA 33.0 50.0 20.0 - - - With Coolant Hole


14.0
F E 24X60H 40.5 19.5
B D M24X3.0 65.0 17.0
24X60HA 36.0 24.0
HH 3X6 6.0
SPARE PARTS

M3X0.5 5.5 3.0 2.5 - - -


3X12 12.0
P HH 4X16 M4X0.7 16.0 7.0 4.0 3.0 - - -
HH 5X15 15.0
5X16 16.0
5X20 M5X0.8 20.0 8.5 5.0 4.0 - - -
5X25 25.0
C
A

5X30 30.0 -
B D E HH 6X12 12.0
6X16 16.0
6X16AA 16.0
6X18AA M6X1.0 18.0 10.0 6.0 5.0 - - -
6X20 20.0
6X25 25.0
6X30 30.0

800.823.7284
P2 Visit us online at KyoceraPrecisionTools.com
SPARE PARTS Screws / Bolts

� Screws / Bolts
Dimension (mm) Angle (°) Torque
Drawing Part Number Notes

GRADES
� � (N • m)
A B C D E F A
HH 8X25 25.0
8X35 35.0
8X40 40.0

LINEUP / INSERTS
8X50 50.0
8X55 55.0 B
8X65 M8X1.25 65.0 13.0 8.0 6.0 - - - -
8X70 70.0
8X80 80.0

45º / 70º LEAD


8X85 85.0
8X100 100.0 C
8X110 110.0
HH 10X25 25.0
10X30 30.0 10.0 8.0
10X30M 30.0

75º LEAD
M10X1.5 16.0 - - - -
10X30S 30.0 6.0 7.0 D
10X35 35.0
10.0 8.0
10X40 40.0
HH 12X25 25.0
12X35 35.0

90º LEAD
12X35M 35.0 E
12X40 40.0
12X55 55.0
12X65 65.0

HIGH FEED
12X80 80.0
12X85
M12X1.75
85.0
18.0 12.0 10.0 - - - -
F
12X100 100.0
12X110 110.0
12X120

MULTI-FUNCTION
120.0
C
A

12X130 130.0
B D E 12X140 140.0 G
12X150 150.0
HH 16X35 35.0
16X40 40.0

SLOT MILLS
16X45 45.0
16X65 M16X2.0 65.0 24.0 16.0 14.0 - - - - H
16X90 90.0
16X110 110.0

RADIUS / BALL-NOSE OTHER APPLICATIONS


16X130 130.0
HH 20X40 40.0
20X53 53.0
J
20X55 55.0
20X75 75.0
20X90 90.0
M20X2.5 30.0 20.0 17.0 - - - -
20X110 110.0
20X120 120.0
K
20X140 140.0
20X150 150.0
20X170

TOOL HOLDING
170.0
HH 24X40 40.0
24X60 60.0
O
24X75 75.0
24X90 90.0
24X110 M24X3.0 110.0 36.0 24.0 19.0 - - - -
SPARE PARTS

24X120 120.0
P
24X140 140.0
24X150 150.0
24X170 170.0
TECHNICAL

R
C
A

HH 4X12 M4X0.7 10.0 7.0 4.0 3.0 2.0 - - -


F B D E

HH 8X25H M8X1.25 25.0 13.0 8.0 5.0


10X30H 30.0
M10X1.5 16.0 10.0 6.0
INDEX

10X35HK 35.0 T
C
A

- - - - With Coolant Hole


12X35H
B D E M12X1.75 35.0 18.0 12.0 8.0
12X35HK
16X52H M16X2.0 36.0 24.0 16.0 12.0

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SPARE PARTS Screws / Bolts

� Screws / Bolts
Dimension (mm) Angle (°) Torque
Drawing Part Number Notes
A B C D E F � � (N • m)

HS 3X4P 3.9
3X4 4.0
3X8 M3X0.5 8.0 - - 1.5 - - - 1.0
3X12 12.0
3X16 16.0
HS 4X4P 3.9
M4X0.7 2.0 2.0
4X4 4.0 - - - - -
5X5 M5X0.8 5.0 2.5 3.0
HS 6X4P M6X0.75 3.9
6X6 6.0
6X8T 8.0 - - 3.0 - - - 4.0
M6X1.0
6X14 14.0
HS4X4P and HS6X4P Have a
6X22 22.0 Flat Edge
A

HS 8X10 10.0
M8X1.25 - - 4.0 - - - Clamp Screw Equivalent to
B E 8X12 12.0
JIS B-1177
HS 10X10 10.0
M10X1.5 - - 5.0 - - -
10X16 16.0
HS 12X12 12.0
12X16 16.0
12X18 18.0
-
12X20 M12X1.75 20.0 - - 6.0 - - -
12X25 25.0
12X30 30.0
12X35 35.0
HS 16X12 12.0
16X18 M16X2.0 18.0 - - 8.0 - - -
16X20 20.0
A

C
R Shows Right-hand Thread
HSB 4X8§ M4X0.7 8.0 R2.0 - 2.0 - - - 2.0
L Shows Left-hand Thread

B E

LS -03 10.0 2.0 2.0


M5X0.8 M5X0.8 - - - -
-03S
C

12.2 2.5 3.0

E LS -03N 9.7 2.0 2.0


B M5X0.8 M5X0.8 - - - - N : Silver Coated
-03SN 12.0 2.5 3.0
C

LS -05 M5X0.8 15.5 M5X0.8 - 2.0 2.0 - - 2.0


F B E

LS -1
17.0
-1N
-1S M6X1.0 6.0 - 2.5 2.5 - - 3.0
14.2
-1SN
C

-1T
A

21.0
N : Silver Coated
F E LS -2
B 20.0
-2N
-3 M8X1.0 22.0 8.0 - 3.0 3.0 - - 4.0
-4
24.0
-4N
LS -1P M6X1.0 16.5 6.0 10IP 10IP 2.0
A
C

-2P M8X1.0 18.2 - - - ßßIP Shows Torx Plus


8.0 15IP 15IP 3.5
F B E -3P 21.8
SPARE PARTS

90°

P LS -11 M6X1.0 9.5


A

- - 3.0 - - - -
LS-1P.dxf
B E -15 12.5

M 3X8 M3X0.5 8.0


5.5 2.0
Flat Fillister Head Screw Equivalent to
C
A

3X12 12.0 - - - - -
JIS B-1101
B D 4X10 M4X0.7 10.0 7.0 2.6

� Reference
Torx and Torx Plus have different cross-sections.
Torx Torx Plus

800.823.7284
P4 Visit us online at KyoceraPrecisionTools.com
SPARE PARTS Screws / Bolts

� Screws / Bolts
Dimension (mm) Angle (°) Torque
Drawing Part Number Notes

GRADES
� � (N • m)
A B C D E F A
SB -1TR M2X0.4 5.3 3.8 T6 0.5
-2TR M2.5X0.45 6.2 4.5 T8 1.2
-3TR 7.2 4.8

LINEUP / INSERTS
M3X0.5 T10 82° 2.0
-3STR 6.4 5.2

F -3.5TR M3.5X0.6 9.3 5.6


T15 3.5
B
-4TR M4X0.7 7.7 5.8
-5TR M5X0.8 20.0 8.7 - - T20 - 90° 4.5 R Shows Right-hand Thread
C
A

-2290TR M2.2X0.45 9.2 2.8 T6 0.5

45º / 70º LEAD


B -25100TR M2.5X0.45 10.0 3.5 T7 0.8
-40115TR M4X0.7 11.5 5.5 T15
60°
3.5 C
-5070TR 7.0
-5090TR M5X0.8 9.0 6.8 T20 4.5
-50120TR 12.0
SB -1635TR M1.6X0.35 3.3 2.6

75º LEAD
T6 60°
SB -1STR M2X0.4 5.0 3.1 D
-1840TRP M1.8X0.35 4..0 2.5 6IP 55°
-2035TR 3.7 3.0
-2035TRG 3.5 2.7
-2040TR 3.8 60° 0.5

90º LEAD
-2040TRG 4.0
3.0
- - - E
T6
-2042TRG 4.1
M2X0.4 2.7
-2045TR
4.3
-2045TRN 2.8 37°

HIGH FEED
-2050TR 4.8 3.0
-2060TR 5.8 3.5 T8 60° 1.2 F
-2080TR 8.3 2.8 T6 0.5
SB -2250TR 5.1 3.1
-2255TR

MULTI-FUNCTION
M2.2X0.45 5.5 3.5 - - T7 - 60° 0.8
-2260TR 5.8 3.1
SB -2545TR 4.6 G
T8
-2555TRG 5.4
-2555TRP M2.5X0.45 5.5 3.5 - - 8IP - 60° 1.2
-2560TR 5.7
T8

SLOT MILLS
-2570TR 6.8
F SB -3060TR 5.3 H
4.2 T10 2.0
-3060TRG 5.9
C
A

-3065TRP 6.5 4.0 8IP 1.2


θ

M3X0.5 - - - 60°

RADIUS / BALL-NOSE OTHER APPLICATIONS


-3070TRG T10
7.0
B -3070TRP 4.2 10IP 2.0
-3080TR 8.0 T10 R Shows Right-hand Thread J
SB -3580TR 8.0 T15 3.5 ßßIP Shows Torx Plus
5.3
-3590TRP M3.5X0.6 9.0 - - 15IP - 60° 4.0
C
A

-3592TR 9.2 5.1 T10 2.0


SB -4050TRN M4X0.5 4.6 5.1 T10 57° 2.0
B F -4060TR 5.9
K
SB-40125TRN -4065TR 6.7 5.5
T15 60° 3.5
-4070TRG 7.0
-4070TRN

TOOL HOLDING
7.7 5.4
-4070TRS 6.7 T10 2.0
-4075TRP 7.5
O
15IP
-4082TPR 8.2 5.5
- - -
-4085TR M4X0.7 T15
8.5
-4085TRP
SPARE PARTS

-4090TRP 5.7 15IP


9.0 3.5 P
-4090TRPN 5.5
-40120TR 12.0 5.1
-40125TRN 12.5 5.2 50°
T15
-40140TR 5.5 60°
TECHNICAL

14.0
-40140TRN 6.7 75°
R
SB -45130TR M4.5X0.75 13.0 6.6 - - 20IP - 55° 4.5
SB -5085TR 8.5 6.8 T20 50° 4.5
-50120TRP 6.8 20IP 4.5
12.0 60°
-50120TRS 7.2 15IP 3.5
M5X0.8
INDEX

-50137K 13.7 9.7 - - T20 - 70° 4.5


T
-50140TR T15 50° 3.5
14.0 7.3
-50140TRP 20IP 4.5
60°
SB -60120TR M6X1.0 12.0 8.5 T25 6.0

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SPARE PARTS Screws / Bolts

� Screws / Bolts
Dimension (mm) Angle (°) Torque
Drawing Part Number Notes
A B C D E F � � (N • m)

SB -4070TRW M4X0.7 6.7 5.5 T8 60° 1.2


A

- - - R Shows Right-hand Thread

C
θ
F B F -4590TRWN M4.5X0.75 9.3 5.6 T10 57° 2.0

SC -30067 M3X0.35 6.7 4.4 T8 1.2


-35085 M3.5X0.35 8.5 5.7 T10 60° 2.0
-40100 M4X0.5 10.0 6.0 T15 3.5
C
A

- - -
-50130 M5X0.5 13.0 6.6 T20 4.5
-60160 16.0 8.0 T25 40° 6.0
B F M6X0.75
-60210 21.0 9.6 T30 8.0
SCR -01 M2.5X0.45 6.6 3.6 - - T7 0.8
F -03 M3X0.5 8.4 4.6 - - T9 1.6
-04
M2.5X0.45 4.6 3.6 - - T7 - 60° 0.8
w
C
A

-05
-16 6.9
B M3.5X0.6 5.0 - - T10 2.0
-30 8.9
SE -3070TRP M3X0.5 7.0 4.3 9IP 1.7
43°
F -40050TRN 5.0
-40055TR 5.5
-40068TR 6.8 - - - ßßIP Shows Torx Plus
A

C
θ

M4X0.7 5.0 T15 3.5


-40080TR 8.0 44°
B -40090TR 9.0
-40100TR 10.0

SE -40120TR M4X0.7 12.0 5.6 T15 3.5


- - - 60°
θ
C
A

B F -50125TR M5X0.8 12.5 6.8 T20 4.5


A

SH -50150TR M5X0.8 15.1 7.3 3.1 - T20 - - 4.5


B D F

With Additional Machining Below the


SP 3X4 4.0 4.0
Fillister Head
3X6 M3X0.5
6.0
- - - - 90° -
C
A

Cross Recessed Flat Head Screw


B 3X8 8.0 6.0
equivalent to JIS...B-1111
3X10 10.0

SP 4X9 M4X0.7 9.0 5.6 - 2.0 - - 90° -


C
A

B E

SP 8X35 M8X1.25 35.0 11.0 4.4 5.0 - - 90° -


C
A

E
D
B

SPW -6045 M6X0.75 9.0 7.5 M4.5X0.75 4.5 - - - A Shows External


D
A

D Shows Internal
-7050 M7X0.75 9.0 8.8 M5X0.8 5.0 - - - -
External and Internal Threads are Both
B E SS -4N M5.5X0.5 8.5 6.6 M4X0.7 4.0 - - - Right-hand Threads

SV -60136R 4.0 - - - Hexagon Socket


A

C
θ

M6X1.0 13.6 6.3 - 6°


E F -60136TR - T20 - 4.5 Torx
B
C
A

TH 8X15 M8X1.25 20.0 8.5 - 4.0 - - - -


E
SPARE PARTS

P Left-hand Thread Right-hand Thread W 6X17 17.0 T20 4.5


M6X1.0
6X18N 18.0 - - - T15 - - 3.5
A

F B 8X16 M8X1.0 16.0 T25 6.0

-FGUIBOE5ISFBE 3JHIUIBOE5ISFBE W 6X18 M6X1.0 17.5


3.0
6X20 M6X1.0 20.5
- - - - - -
"

"

8X18 M8X1.25 18.0


& # &
4.0
*8X21 M8X1.0 21.0
-FGUIBOE5ISFBE 3JHIUIBOE5ISFBE

XNS 610 3/8-24UNF 1.250" 0.500" - 0.188" - - - - Differential Screw


"

"

$ $
& # &

* No Socket on Right-hand Thread Side

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SPARE PARTS Pins

� Pins
Dimension (mm) Angle (°)
Drawing Part Number Notes

GRADES
A B C D E F � � A
LL -03
7.8 6.3
-03N

B
-03S

LINEUP / INSERTS
11.1 8.9 - - - - - -
-03SN
A
-03T
8.3 8.9 B
-03TN
α LL -05C 10.7 11.7 12°

-1C

45º / 70º LEAD


B

13.0 13.3 - - - - 14° -


-1CN C
A -2C 18.8 17.6 14°

LL -1 10.3 12.0
-1K 10.0 12.0

75º LEAD
-1N 10.3 12.0
-1D D
12.3 12.0
-1DN
-2 13.5 13.0
B

-2K 13.3 13.2


- - - - - -
-2N 13.5 13.0

90º LEAD
-3 16.4 13.0 E
A -3K 16.0 14.8
-3N 16.4 13.0
-4 16.4 14.7
-5 17.1 16.7

HIGH FEED
-5N 17.1 16.7 F
LP -2S 3.65 20.0
A

- - - - - -

MULTI-FUNCTION
B -6S 3.65 25.0

LPA -11 11.0 G


-13 2.8 13.0 4.2 - - - - 60°
A

-17 17.0
LPF -11 11.0
C
θ

-1113 2.5 13.0 3.5

SLOT MILLS
B
-1117 17.0 - - - - 60°
H
-13 13.0
3.8 5.5
-17 17.0

RADIUS / BALL-NOSE OTHER APPLICATIONS


C
E

PP -4 4.6 14.0 5.5 - 3.0 - - -


B J
C
A

TS -3S M5X0.8 15.0 3.60 - 2.0 - - -


E B E
K
WP -1S 18.0 3.65
C
A

M5X0.8 - - - - -

TOOL HOLDING
B 5X15 15.0 5.0

O
C
A

WP 5X11 M5X0.8 10.5 5.0 - 2.0 - - -


E
SPARE PARTS

P
LSP -1 5.0 5.3
-2 6.5 5.6
A

-3 8.25 7.9 - - - - - -
TECHNICAL

B LSP -2K 5.1 5.2


-3K 6.7 5.7 R

P -03 2.8 1.95


17.5° 17.5°
- - - - - -
INDEX

T
-03S 3.5 1.95
A B

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SPARE PARTS Shims

� Shims
Dimension (mm) Angle (°)
Drawing Part Number Notes
A B C D E F � �

80°
DC -42 12.0 3.2 1.2 R1.2

Shim Screw:
6.0 4.4 - -
D
A

E
SB-4085TR

2-F C -44 12.55 5.0 1.5 R0.8


B

55° DD -42 R1.2


DC-44.dxf 3.2 1.2
-42-16 R1.6
Shim Screw:
12.55 6.0 4.4 - -
D
A

SB-4085TR
-43 3.4 1.3
2-F C R0.8
B
-44 5.0 1.5

DD-44.dxf
90°
DS -42 12.0 3.2 1.2 R1.2

Shim Screw:
6.0 4.4 - -
D
A

SB-4085TR

C -44 12.55 5.0 1.5 R0.8


4-F B

(All Around)
α Shim Screw:
DS-44.dxf DT -32 8.63 0.95 5.0 3.4 R1.6 3°
SB-3080TR
A
D

3.2 -
E

3-F Shim Screw:


C -42 12.46 1.2 6.0 4.4 R1.2 -
SB-4085TR
B

DT-32.dxf 35°
Shim Screw:
DV -33 9.40 3.5 1.2 6.0 4.4 R1.0 - -
D
A

SB-4085TR
2-F C
B

DV-33.dxf
(All Around)
α
DW -42 11.5 3.2 1.2 R1.2 4°

Shim Screw:
6.0 4.4 -
D
A

SB-4085TR

3-F C -44 12.65 5.0 1.5 R0.8 -


B

F
DW-44.dxf
D θ R Shows Right-hand Thread
α
556 C§ 34.0 10.0 12.7 5.6 5.0 R1.6 0° 55° L Shows Left-hand Thread
A

Shim Screw: HH5X16


E
B C

(All Around)
α
90°

Shim Screw:
KPS -42 11.5 3.2 2.0 7.2 3.2 C1.0 7° -
D
A

SP3X8
E

4-F C B
SPARE PARTS

(All Around)
α KPT -32 8.0 3.2 1.9 7.0 3.2 R0.4 11° -
P
90°

Shim Screw:
SP3X8
D
A

SP3X10
E

3-F C B -42 10.5 3.2 1.9 7.0 3.2 R0.8 11° -

35°
E

Lock Pin:
D
A

KVN -32 9.52 3.2 2.1 7.6 5.5 R0.8 - - LP-6S


C LP-2S
2-F
B

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SPARE PARTS Shims

� Shims
Dimension (mm) Angle (°)
Drawing Part Number Notes

GRADES
A B C D E F � � A
LC -32
9.47 2.4 1.3 6.18 4.68 R0.8 - - Shim Pin : LSP-1
80° -32N
-4K 11.7 3.2 1.4 8.1 6.73 R0.8 - - Shim Pin : LSP-3K

LINEUP / INSERTS
60°
-42
R0.8

E
D
A
-42N 12.65 3.2 1.5 8.01 6.28 - - Shim Pin : LSP-2
B
C -42N-20 R2.0
2-F B
-53
15.9 4.8 1.7 10.0 8.0 R1.2 - - Shim Pin : LSP-3
-53N
80°

45º / 70º LEAD


LC -42§
60°

R0.8 R Shows Right-hand Thread C


D
A

α -42N§ 12.65 3.2 1.5 8.01 6.28 10° - L Shows Left-hand Thread
Shim Pin : LSP-2
2-F 5° C
B -42N§-20 R2.0

LD -32

75º LEAD
9.47 2.4 1.3 6.18 4.68 R0.8 - - Shim Pin : LSP-1
55° -32N D
-4K 3.2 1.4 8.1 6.73 R0.8
11.7 - - Shim Pin : LSP-3K
60°

-4K43 4.8 3.0 8.3 6.60 R1.2


D
A

-42 R0.8
12.65 3.2 1.5 8.01 6.28 - -
C -42-20 R2.0
2-F B Shim Pin : LSP-2

90º LEAD
-43 R0.8
-43-20
12.65 4.8 3.1 8.5 6.28
R2.0
- - E

LR -80
60°

9.47 3.2 1.3 6.25 4.75 - - - Shim Pin : LSP-1


A

HIGH FEED
C
B
-81 12.65 3.2 1.5 8.01 6.28 - - - Shim Pin : LSP-2 F

45° LR -10C 8.5 3.2 6.3 6.3 4.7 - - -


30°

MULTI-FUNCTION
Shim Pin : LSP-1
D

C
A

-12C 10.0 3.2 6.3 6.3 4.7 - - -


G
B
-16C 13.6 3.2 7.9 8.01 6.28 - - - Shim Pin : LSP-2
60°

LS -32 9.47 3.2 1.3 6.18 4.68 R0.8 - - Shim Pin : LSP-1
D
A

SLOT MILLS
4-F C H
B
-42 12.65 3.2 1.5 8.01 6.28 R0.8 - - Shim Pin : LSP-2

LT -3K 8.53 2.7 1.0 6.1 5.13 R0.8 - - Shim Pin : LSP-2K

RADIUS / BALL-NOSE OTHER APPLICATIONS


-32
60°

R0.8
E

-32N 9.47 2.7 1.3 6.18 4.68 - - Shim Pin : LSP-1


J
D
A

-32N-20 R2.0
C -42
3-F
B R0.8
-42N 12.65 3.2 1.5 8.01 6.28 - - Shim Pin : LSP-2
-42N-20 R2.0
80° LW -32
9.47 2.4 1.3 6.18 4.68 R0.8 - - Shim Pin : LSP-1 K
60°

-32N
D

-42
A

12.65 3.2 1.5 8.01 6.28 R0.8 - - Shim Pin : LSP-2


3-F C B -42N

TOOL HOLDING
O
%

MFPN -45
"

17.07 3.5 1.95 9.8 7.18 R3.5 - - Shim Screw : SPW-7050


&

$ #
'
SPARE PARTS
%

R3.0
&

P
"

MFWN -90 15.25 4.0 2.5 9.44 7.25


R4.0
- - Shim Screw : SPW-7050
$ #
'

80°
LW -42§
TECHNICAL

R Shows Right-hand Thread


R
60°

α 12.65 3.2 1.5 8.01 6.28 R0.8 10° - L Shows Left-hand Thread
D

E
A

Shim Pin : LSP-2


-42N§

3-F C B

α MSD -42 10.7 3.2 1.85 7.0 3.3 - 20° 45° Shim Screw : SP3X8
90°

INDEX

T
D
A

θ C B MSE -4245S 10.3 3.2 2.0 6.0 5.0 - 20° 45° Shim Screw : SP4X9

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SPARE PARTS Shims

� Shims
Dimension (mm) Angle (°)
Drawing Part Number Notes
A B C D E F � �

MSE -4215

90°
θ
A 10.53 3.2 1.5 6.4 3.4 - 25° 15° Shim Screw : SP3X8

E
α
C -4245 10.53 3.2 1.5 6.4 3.4 - 25° 45° Shim Screw : SP3X8
B
32゜

θ
α MSO -4T245 10.0 2.0 4.7 6.4 4.8 - 27° 45° Shim Screw : SP3X6
90゜
D
A

E
C

C B

α
A

MSO -5200 12.6 3.18 1.8 8.27 6.66 R0.8 15° - Shim Screw : SPW-6045

4-F C
B

α
90°
D
A

MSP -42 11.3 3.2 1.85 7.0 3.3 - 15° 15° Shim Screw : SP3X8

θ C B
90°
D

E
A

α MTE -42 9.8 3.2 - 6.4 3.4 - 25° - Shim Screw : SP3X8

35°
D

E
A

MVN -32 9.52 3.2 2.1 7.4 6.5 R0.8 - - Lock Pin : TS-3S
C
2-F
B

55°
2-F
α(All Around)

PD -42 12.7 3.2 1.7 6.0 8.4 0.8 12° - Shim Screw : SB-2050TR
D

A
C
B

C F
M3×0.5
A

SP -129 9.52 9.52 R0.8 R1.6 R1.2 R1.6 - - Shim Screw : HH3X12

D E
B

SP -141 12.7 4.0 2.4 6.2 3.3 R1.2 - - Shim Screw : M3X8
D

E
A

-143 12.7 7.2 2.4 6.2 3.3 R1.2 - - Shim Screw : M3X12
4-F C
B -162 15.8 6.0 3.4 8.0 4.4 R1.5 - - Shim Screw : M4X10
D

E
A

SP -148 12.7 8.8 2.4 6.2 3.3 R1.2 - - Shim Screw : BH3X12
C
4-F
B

D
M3×0.5
SPARE PARTS

SP -219 6.35 9.52 R0.8 R1.2 R1.6 - - - Shim Screw : HH3X12


A

P C E B

SP -221 9.52 4.0 2.5 6.5 3.5 R1.2 - - Shim Screw : M3X8
D

E
A

C
3-F
B -223 9.52 7.2 2.5 6.5 3.5 R1.2 - - Shim Screw : M3X12

θ SP -342 12.7 6.0 2.5 6.5 3.5 R1.2 - 75° Shim Screw : M3X8

-441 12.7 4.0 2.5 6.2 3.3 R0.8 - 80° Shim Screw : M3X8
A

-443 12.7 7.2 2.5 6.2 3.3 R0.8 - 80° Shim Screw : M3X12
C
2-F B -454 15.7 8.0 3.4 8.0 4.5 R1.6 - 80° Shim Screw : M4X10

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SPARE PARTS Shims

� Shims
Dimension (mm) Angle (°)
Drawing Part Number Notes

GRADES
A B C D E F � � A
80°

M3×0.5
SP -429 9.52 9.52 - - - R1.2 - - Shim Screw : HH3X12

LINEUP / INSERTS
A

2-F B B
55° SP -521 10.0 4.0 2.5 6.2 3.3 R1.0 - - Shim Screw : M3X8

-523 7.2 Shim Screw : M3X12


D

E
A

45º / 70º LEAD


C -541 12.7 4.0 2.5 6.2 3.3 R1.2 - - Shim Screw : M3X8
2-F
B C
-543 7.2 Shim Screw : M3X12

SP -826
M3×0.5

9.52 7.9 - - - - - -
A

Shim Screw : HH3X12

75º LEAD
D
B -829 9.52 9.52 - - - - - -

SP -841 12.7 4.0 2.4 6.2 3.3 - - - Shim Screw : M3X8

-843 12.7 7.2 2.4 6.2 3.3 - - - Shim Screw : M3X12


D
A

90º LEAD
C -849 12.7 8.8 2.4 6.2 3.3 - - - Shim Screw : BH3X12
E
B
-861 15.8 6.0 3.4 8.0 4.4 - - - Shim Screw : M4X10

F E (All Around)
α

HIGH FEED
F
A

SP -130A 9.52 3.2 - R0.4 R0.8 R1.2 8° - Shim Screw : BH3X12


M3×0.5

E D
B

MULTI-FUNCTION
D (All Around)
α
G
SP -210A
M3×0.5

6.35 3.2 R0.4 R0.8 R1.2 - 8° - Shim Screw : BH3X6


A

C E B

SLOT MILLS
F 80°
H
(All Around)
α
SP -420A 9.52 3.2 - - R0.8 R1.2 8° - Shim Screw : BH3X6
M3×0.5
A

E B

RADIUS / BALL-NOSE OTHER APPLICATIONS


α
SP -141P 12.7 4.0 2.4 6.2 3.3 R1.2 7° - Shim Screw : M3X8 J
D

E
A

4-F C
α B -143P 12.7 7.2 2.4 6.2 3.3 R1.2 7° - Shim Screw : M3X12

(All Around)
K
α
90°

SP -230P 8.3 3.2 2.0 7.2 3.2 R0.5 7° - Shim Screw : SP3X10
D

E
A

TOOL HOLDING
3-F B

O
75°
α
D
A

SP -341P 12.6 4.0 2.5 6.5 3.5 R1.2 7° - Shim Screw : M3X8
SPARE PARTS

C
2-F B
P
α

80°
α SP -441P 4.0 Shim Screw : M3X8
TECHNICAL
D
A

12.7 2.5 6.2 3.3 R1.2 11° -


R
2-F C -443P 7.2 Shim Screw : M3X12
B

55°
α SP -521P 4.0 Shim Screw : M3X8
INDEX

T
D

E
A

10.0 2.5 6.2 3.3 R1.2 11° -


C -523P 7.2 Shim Screw : M3X12
2-F B

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SPARE PARTS Shims / Cartridges

� Shims / Cartridges
Dimension (mm) Angle (°)
Drawing Part Number Notes
A B C D E F � �

E
90°
D
A
SP -RC 12.6 3.0 - 7.35 3.35 - - - Shim Screw : SP3X8

R4.3
B

φ5
A

SVN -32 8.0 3.2 1.5 3.1 2.3 R0.4 - - Shim Screw : SB-2050TR
D

2-F C
35° B

35°
D

E
A

SVN -32N 8.2 3.2 1.5 7.0 5.9 R0.6 - - Shim Screw : SS-4N
C
2-F
B

TN -32 9.52 3.2 6.5 7.0 4.2 R0.4 - -


90°

F
D

E
A

Shim Screw : SP3X8


60°
C B -43 12.70 3.2 8.1 7.0 4.2 R0.5 - -
90°
D

E
A

TNW -32 9.52 3.2 4.8 7.0 4.2 - - - Shim Screw : SP3X8

C B

WTN -33 R0.8


D

E
A

9.52 4.76 2.5 7.0 5.3 - - Shim Pin : WP-1S


C
3-F
B -33-20 R2.0

80°
120°

WWN -42 12.7 3.0 1.4 7.0 5.3 R1.2 - - Shim Pin : WP5X15
D

E
A

3-F C B

80°
WWP -42 R1.2
α
(All Around)
90°

12.7 3.0 1.5 8.3 5.3 11° - Shim Pin : WP5X11


A

3-F C -42-16 R1.6


B

D
C

MAP -2506 - 9.5 14.9 20 - - 5° - Clamp Screw : SB-40140TR

D M6×1.0 B
SPARE PARTS

A LSD -445R 12.7 13.0 20.0 26.5 - - 20° 45°


P
α
LSE -445R 12.7 13.0 19.5 26.0 - - 20° 45°
Dimension A shows Insert I.D.
C

θ LSO -445R 13.494 12.0 21.3 23.5 - - 27° 45°

D B LSP -415R 12.7 13.0 18.0 26.0 - - 15° 15°

α
LTE -490R 12.7 12.0 17.0 30.0 - - 15° - Dimension A shows Insert I.D.
C

D B

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SPARE PARTS Clamp Sets

� Clamp Sets
Dimension (mm)
Drawing Part Number Notes

GRADES
A B C D E F G A
BCS -1 64.0 13.0 - - - - -

LINEUP / INSERTS
A
-5 48.0 16.5 - - - - -
B
BCS -2 74.0 15.0 - - - - -
B

45º / 70º LEAD


A
-3 88.0 16.0 - - - - -
C
B

BCS -4 98.0 16.0 - - - - -


A

75º LEAD
D
A

CE -010 24.0 12.8 13.0


D
C

G : Indicates hexagon hole two side


M8X1.25 28.0 4.0 4.0
widths of back side of bolts

90º LEAD
G
F -220 27.0 15.8 15.0
E
E B
A
D

HIGH FEED
C

CE -020 M8X1.25 30.0 17.0 10.5 12.7 4.0 4.0


G : Indicates hexagon hole two side
widths of back side of bolts
F
G
F
E B

MULTI-FUNCTION
G
A

CE -030 19.0 12.5


D
C

G : Indicates hexagon hole two side


M8X1.25 30.0 12.7 4.0 4.0
widths of back side of bolts
F G
-040 22.5 16.0
E B

SLOT MILLS
H
A
D
C

CE -320 M6X1.0 24.5 18.2 9.7 12.7 4.0 -

RADIUS / BALL-NOSE OTHER APPLICATIONS


F
E B J
A
D
C

CE -360S M6X1.0 16.0 18.0 10.55 12.4 4.0 -


K
F
E B

TOOL HOLDING
A
D

O
C

G : Indicates hexagon hole two side


CE -030A M8X1.25 30.0 20.0 13.7 12.7 4.0 -
widths of back side of bolts
F G
E B
SPARE PARTS

P
CE -410 26.0 19.5
A
D
C

G : Indicates hexagon hole two side


M8X1.25 30.0 12.7 4.0 4.0
widths of back side of bolts
F G
TECHNICAL

-430 29.0 22.5


B
E R
D

A
C

R Shows Right-hand Thread


CP -RC§ M6X1.0 20.0 24.5 14.8 11.0 5.0 -
INDEX

L Shows Left-hand Thread


T
F
E B

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SPARE PARTS Clamp Sets

� Clamp Sets
Dimension (mm)
Drawing Part Number Notes
A B C D E F G

A
D
C

CPS -1 M3X0.5 9.0 10.0 5.2 5.5 2.0 -


F B
E

CPS -2 14.5
D

M5X0.8 14.0 8.5 6.8 2.5 2.5


A
C

G : Indicates hexagon hole two side


-2P 18.0
widths of back side of bolts
F G
B
E -3 M6X1.0 19.0 16.5 10.0 8.8 3.0 3.0

F
CPS -2S 13.5
A
D

G : Indicates hexagon hole two side


C

M5X0.8 14.0 8.5 6.8 T15 2.0


widths of back side of bolts
G
E B -2TR 15.0

CPS -4V M4X0.7 8.9 11.3 7.3 8.0 T10 -


F
-5F
A

11.3 12.7 7.5 10.3 2.5


D

G : Indicates hexagon hole two side


C

widths of back side of bolts


G -5S M5X0.8 18.0 15.0 9.5 11.0 T15 2.0
E B
-5V 13.5 12.7 7.5 10.3 2.5

CPS -6F 16.5 15.6 9.5 12.2 -

-6M 17.5 11.0 13.0


A
D
C

M6X1.0 3.0 G : Indicates hexagon hole two side


-6S 18.5 18.0 12.0 12.0 3.0
widths of back side of bolts
F G
-6V 15.6 9.5 12.2
E B
-8V M8X1.25 24.0 20.8 13.0 15.5 4.0 4.0

F
A
D

G : Indicates hexagon hole two side


C

CPS -5E M5X0.8 13.5 17.5 12.0 9.0 T15 2.5


widths of back side of bolts
G
E B
D

G : Indicates hexagon hole two side


A
C

widths of back side of bolts


CPS -5§ M5X0.8 18.0 17.5 12.0 9.0 2.5 2.5
R Shows Right-hand Thread
G L Shows Left-hand Thread
F
E B

F LGBA -16§S 16.1 11.2


G : Indicates hexagon hole two side
D

A
C

widths of back side of bolts


M5X0.8 15.0 9.85 T15 2.0
R Shows Right-hand Thread
L Shows Left-hand Thread
E B G -22§S 17.6 12.7
SPARE PARTS

P
C

WCS -1N M6X1.0 21.0 15.7 - 15.0 3.0 -


F
E B
A
C

WCS -8 M6X1.0 21.0 19.4 - 15.0 3.0 -

F
E B

800.823.7284
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SPARE PARTS Clamps

� Clamps
Dimension (mm) Angle (°)
Drawing Part Number Notes

GRADES
A B C D E F � � A
A

M6X1.0

LINEUP / INSERTS
D
C C 09N 6.0 9.0 9.8 5.3 (L-hand - 10° - Clamp Screw : W6X18N

E
Thread)
B
B
A
α

45º / 70º LEAD


M8X1.25
C
C

C 17R 12.2 20.0 14.3 8.5 (L-hand - 12° - Clamp Screw : W6X18N
Thread)
D
B
A

75º LEAD
D
D

C 20R 15.1 15.5 15.0 7.5 5.3 - 10° - Clamp Screw : TX8X15
E
C

α
B

90º LEAD
A
E
D

CH -20R 13.1 15.5 14.8 7.5 5.3 - 10° - Clamp Screw : TX8X15
E
C

HIGH FEED
α
B
F

E
F

MULTI-FUNCTION
A

C 25R 13.2 15.5 15.0 7.5 5.3 - 10° - Clamp Screw : TX8X15
G
B C

CE -111 Right-hand

SLOT MILLS
E 3.0 - -
F

-121 Left-hand H
A

35.0 25.0 10.0 8.0 10.0


-131 Right-hand
B C 4.5 - -
-141

RADIUS / BALL-NOSE OTHER APPLICATIONS


Left-hand

E CGA -3§ 24.0 17.66 12.0 6.2 1.9 11.0 - - J


F
A

R Shows Right-hand
-4§ 24.0 17.66 12.0 6.2 2.9 11.0 - -
L Shows Left-hand
B C

-5§ 27.5 18.66 12.0 6.2 3.9 14.5 - -


K
E
A

R Shows Right-hand
D

TOOL HOLDING
CGB § 19.0 14.0 8.2 6.35 9.5 - - -
L Shows Left-hand
B C O

CGH -1§ 3.0


E
F

SPARE PARTS

25.0 22.0 8.0 5.5


A

R Shows Right-hand
P
D

-2§ 6.05 5.0 - -


L Shows Left-hand

B C
-3§ 30.0 23.0 8.5 6.0 7.0

C A
TECHNICAL

CGIA -3R 10.5 1.8


R
E

10.7 2.0
F -4R 17.0 11.5 5.2 2.5 - -
D

-5R 15.7 10.5 3.5 7.0


INDEX

800.823.7284
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SPARE PARTS Clamps / Chipbreakers

� Clamps / Chipbreakers
Dimension (mm) Angle (°)
Drawing Part Number Notes
A B C D E F � �

CP -2D 10.0 21.6 10.4


C

-3D - 12.0 27.6 - - - -

14.0
E B
-5D 13.0 32.0

CP-3D.dxf
α
E

M8X1.25
A

CP -8TE 17.9 12.0 12.0 (L-hand 10.0 - 15° -


Thread)

B C

M8X1.25
E

CP -8W 20.9 12.0 8.0 (L-hand 13.0 - 3° -


A

Thread)
D

B C

CB -11 11.5 12.7 3.5 - - - - -


A

B C -51 16.0 15.6 3.5 - - - - -

CB -12 14.0 12.7 3.5 - - - - - Right-hand


A

B C -13 14.0 12.7 3.5 - - - - - Left-hand

CB -14 18.51 12.7 3.5 - - - - - Right-hand


A

B C -15 18.51 12.7 3.5 - - - - - Left-hand

CB -16 18.0 12.7 3.5 - - - - -


A

B C -17 21.0 15.6 3.5 - - - - -


D

Insert's Edge
SPARE PARTS

CB -S3220 7.94 7.94 1.0 2.0 - - - -

P
A

-S4220 11.12 11.12 2.0 2.0 - - - -


B C
D

Insert's Edge CB -T2212 7.48 - 1.5 1.2 - - - -

60゜
A

-T3220 10.87 - 2.0 2.0 - - - -


C

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SPARE PARTS Wrenches

� Wrenches
Dimension (mm) Angle (°)
Drawing Part Number Notes

GRADES
A B C D E F � � A
F
DT -7 44 16 114 T7
B

- - - - Torx

LINEUP / INSERTS
A
-8 70 26 150 T8
D B
DT -10 70 29 160 T10
F
-15

45º / 70º LEAD


70 32 170 T15
B

- - - - Torx
A -20 90 32 190 T20
C
D
-25 82 36 190 T25

DTM -6 40 17 115 T6

75º LEAD
-7 44 17 119 T7 D
Torx
-8 70 24 - 150 - T8 - -
Top of Wrench is Magnetized
-10 70 28 167 T10
F

90º LEAD
-15 70 31 174 T15
E
B

DTP -9 61 30 174 9IP


A -15 81 33 - 186 - 15IP - - ßßIP Shows Torx Plus
D
-20 100 206 20IP

HIGH FEED
DTPM -8 70 24 150 8IP F
ßßIP Shows Torx Plus
-10 70 28 - 165 - 10IP - -
Top of Wrench is Magnetized
-15 70 31 174 15IP

MULTI-FUNCTION
FH -2 40 20 71 2.0 G
B

E
- - - - Hexagon
A
D -2.5 45 20 76 2.5

SLOT MILLS
H
FT -6 35 15 65 T6

-7
B

F 34 15 62 T7
- - - - Torx

RADIUS / BALL-NOSE OTHER APPLICATIONS


A -8 40 20 74 T8
D
-10 40 20 74 T10
J
B

F
FT -15 45 25 10 80 - T15 - - Torx
K
A
C

F D

TOOL HOLDING
FTP -5 5IP
O
B

F
-6 34 15 - 62 - 6IP - - ßIP Shows Torx Plus
A
D
SPARE PARTS

-7 7IP

P
LTP -10 51 17 10IP
- - - - - ßßIP Shows Torx Plus
-15 54 18 15IP

LTW -8SS 43 6 T8
TECHNICAL

F -10S 62 10 T10 R
B

F
-10SS 47 7 T10
- - - - - Torx
A -15S 62 10 T15

-20 58 19 T20
INDEX

-25 65 20 T25 T

800.823.7284
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SPARE PARTS Wrenches / Springs / Nuts / Punches / Other

� Wrenches / Springs / Nuts / Punches / Other


Dimension (mm) Angle (°)
Drawing Part Number Notes
A B C D E F � �
LW -1.5 45 14 1.5
-2 50 16 2.0
-2.5 56 18 2.5
-3 63 20 3.0
-4 70 25 4.0

E
-4.5 78 26 4.5
B

-5 80 28 - - 5.0 - - - Hexagon
-6 90 32 6.0
A
-8 109 36 8.0
-10 112 40 10.0
-14 140 56 14.0
-17 160 63 17.0
-19 180 70 19.0
E
B

TH -4 - 80 - 83 4.0 - - - Hexagon

TT -15 70 118 T15

-25 70 69 T25
F - - - - -
-25L 80 145 T25
Torx
B

-30 80 110 T30

TTC -20 T20


D - 98 - 130 - - -
-25 T25

TTP -20 - 70 - 138 - 20IP - - ßßIP Shows Torx Plus

LTK -5 70 30 - - - - - -
B

SP -2D 8.5 5.6

-3D 12.0 7.0


B

-5 12.0 6.7
- - - - - - Spring
-5D 12.0 7.2
A
-6 12.0 7.7

-8 11.0 9.7

W -6 11.5 1.6 6.4

6-14 11.5 1.4 6.4 - - - - - Washer


SPARE PARTS

-8 15.5 1.6 8.4


C

P WB -5 10.0 1.0 5.3

A B -6 11.5 1.6 6.4 - - - - - Washer (Brass)

-8 15.5 1.6 8.4

C
D B
2-F
WSP -1 15.1 4.0 3.5 2.5 - R1.25 - - Spacer
A

800.823.7284
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SPARE PARTS Wrenches / Springs / Nuts / Punches / Other

� Wrenches / Springs / Nuts / Punches / Other


Dimension (mm) Angle (°)

GRADES
Drawing Part Number Notes
A B C D E F � � A

B
C DN 10 6.2 5.1 4.5 5.7 2.6 4.0

LINEUP / INSERTS
- - Nozzle
B

D
A
E

F
20 10.1 7.7 7.0 9.6 M4X0.7 6.0

45º / 70º LEAD


GP -1 PT1/8 7.0 - - 5.0 - - - C
"

Plug

# & -2 PT1/4 9.0 - - 6.0 - - -

75º LEAD
D
C

WN -1

90º LEAD
M5X8 10.0 7.0 - 3.0 - - - Nut
E B E

HIGH FEED
PC -1 60.0 8.5 - - - - - - F
B

Punch

MULTI-FUNCTION
A -2 62.2 10.0 - - - - - -

CL 63-1 M18X1.0 36.5 12 6.0


C
A

SLOT MILLS
- - - - Coolant Pipe
O-Ring
B E
H
100-1 M24X1.5 44.0 16.0 8.0

RADIUS / BALL-NOSE OTHER APPLICATIONS


J

TOOL HOLDING
O
SPARE PARTS

P
TECHNICAL

R
INDEX

800.823.7284
Visit us online at KyoceraPrecisionTools.com P19
SPARE PARTS Pre-set Torque Wrench

Pre-set Torque Wrench


� Pre-set Torque Wrench Selector Guide
Tooling Milling Cutter Milling Cutter
Image Applicable Pre-set Torque Wrench
Category Family Type

MFH with10mm Inserts PST-IP15 IP15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
MFH MFH with14mm Inserts PST-IP20 IP20 Bit Size • Set at 4.5 Nm (39.8 In-lbs)
MFH-Mini PST-IP8 IP8 Bit Size • Set at 1.2 Nm (10.6 In-lbs)
MEW with 10mm Inserts PST-IP8 IP8 Bit Size • Set at 1.2 Nm (10.6 In-lbs)
MEW
MEW with 15mm Inserts PST-IP15 IP15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
MRX with 8mm Inserts PST-IP9 IP9 Bit Size • Set at 1.4 Nm (12.4 In-lbs)
MRX with 10mm Inserts PST-IP10 IP10 Bit Size • Set at 2.0 Nm (17.7 In-lbs)
MRX
MRX with 12mm Inserts PST-IP15 IP15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
MRX with 16mm Inserts PST-IP20 IP20 Bit Size • Set at 4.5 Nm (39.8 In-lbs)
MRW with 12mm Inserts PST-IP15 IP15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
MRW
MRW with 16mm Inserts PST-IP20 IP20 Bit Size • Set at 4.5 Nm (39.8 In-lbs)
Milling MFK All Types PST-T15 T15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
MEC with 11mm Inserts PST-T8 T8 Bit Size • Set at 1.2 Nm (10.6 In-lbs)
MEC
MEC with 17mm Inserts PST-T15 T15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
MECH with 11mm Inserts PST-T8 T8 Bit Size • Set at 1.2 Nm (10.6 In-lbs)
MECH
MECH with 17mm Inserts PST-T15 T15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
CM with XPMT09 Inserts PST-T7 T7 Bit Size • Set at 0.8 Nm (7.1 In-lbs)
CM CM with XPMT15 Inserts PST-T10 T10 Bit Size • Set at 2.0 Nm (17.7 In-lbs)
CM with APET Inserts PST-T15 T15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
EM with XPMT09 Inserts PST-T7 T7 Bit Size • Set at 0.8 Nm (7.1 In-lbs)
EM
EM with XPMT15 Inserts PST-T10 T10 Bit Size • Set at 2.0 Nm (17.7 In-lbs)
FM PST-T10 T10 Bit Size • Set at 2.0 Nm (17.7 In-lbs)
FM
FM-AL PST-T15 T15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
DRZ…-05G PST-T6 T6 Bit Size • Set at 0.5 Nm (4.4 In-lbs)
DRZ…-06G PST-T7 T7 Bit Size • Set at 0.8 Nm (7.1 In-lbs)
DRZ…-08G PST-T8 T8 Bit Size • Set at 1.2 Nm (10.6 In-lbs)
DRZ
DRZ…-10G PST-T15 T15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
DRZ…-12G PST-T20 T20 Bit Size • Set at 4.5 Nm (39.8 In-lbs)
DRZ…-15G PST-T20 T20 Bit Size • Set at 4.5 Nm (39.8 In-lbs)
DRX…-04 PST-T6 T6 Bit Size • Set at 0.5 Nm (4.4 In-lbs)
DRX…-05 PST-T6 T6 Bit Size • Set at 0.5 Nm (4.4 In-lbs)
DRX…-06 PST-T7 T7 Bit Size • Set at 0.8 Nm (7.1 In-lbs)
DRX DRX…-07 PST-T8 T8 Bit Size • Set at 1.2 Nm (10.6 In-lbs)
Drilling
DRX…-09 PST-T10 T10 Bit Size • Set at 2.0 Nm (17.7 In-lbs)
DRX…-11 PST-T15 T15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
SPARE PARTS

DRX…-14 PST-T20 T20 Bit Size • Set at 4.5 Nm (39.8 In-lbs)


P DR with WCMX 04 Insert PST-T7 T7 Bit Size • Set at 0.8 Nm (7.1 In-lbs)
DR DR with WCMX 05 Insert PST-T9 T9 Bit Size • Set at 1.4 Nm (12.4 In-lbs)
DR with WCMX 06 Insert PST-T10 T10 Bit Size • Set at 2.0 Nm (17.7 In-lbs)
CD with WCMX 05 Insert PST-T9 T9 Bit Size • Set at 1.4 Nm (12.4 In-lbs)
CD
CD with WCMX 06 Insert PST-T10 T10 Bit Size • Set at 2.0 Nm (17.7 In-lbs)
SDR with TCMT12 Insert PST-T6 T6 Bit Size • Set at 0.5 Nm (4.4 In-lbs)
SDR
SDR with TCMT18 Insert PST-T7 T7 Bit Size • Set at 0.8 Nm (7.1 In-lbs)
API with DCMT32 Inserts PST-T15 T15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
API Ring API
API with VCMT22 Inserts PST-T7 T7 Bit Size • Set at 0.8 Nm (7.1 In-lbs)
Groover Ring Groover
API with VCMT33 Inserts PST-T15 T15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)

800.823.7284
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PREVIOUS SPARE PART LIST

� MSD45 (Face Mills)

GRADES
Spare Parts �

A
� Cartridge � Clamp Screw � Clamp � Clamp Screw Wrench
Part Number

LINEUP / INSERTS

� B
MSD 45...R LSD-445R HH4X16 C20R TH8X15 TH-4

� MSO45-09 (Face Mills)

45º / 70º LEAD


Spare Parts
C
Part Number
Clamp Screw Wrench
MSO 45...R-09 SB-3060TR DT-10

75º LEAD
D
� MSP15 (Face Mills)
Spare Parts
� Cartridge � Clamp Screw � Clamp � Clamp Screw Wrench

90º LEAD
Part Number E

� � �

HIGH FEED

MSD 15...R LSP-415R HH4X16 C25R TH8X15 TH-4
F
* Mounting bolt (HH12X35) is included with MSP1580R

� MTE90-SF

MULTI-FUNCTION
Spare Parts
G
Cartridge Clamp Clamp Clamp Screw Adjustment Screw Wrench Wrench
Part Number

SLOT MILLS
H
C91R C92R LW-4
MTE 90...-SF LTE-490SR
(for Insert) (for Cartridge)
W8X16 SV-60136R TTC-25
(For Adjustment Screw)

RADIUS / BALL-NOSE OTHER APPLICATIONS


� MTE90 (Face Mills) J
Spare Parts

� Cartridge � Clamp Screw � Clamp � Clamp Screw Wrench
Part Number
K


MTE 90...R LTE-490R HH4X16 C17R W8X18 TH-4 �

TOOL HOLDING
O
� MSO90-09 (Face Mills)
Spare Parts
Part Number
Clamp Screw Wrench
SPARE PARTS

MSO 90...R-09 SB-3060TR DT-10 P

� MEA / MEB
TECHNICAL

Spare Parts
Part Number R
Clamp Screw Wrench
MEA .. -S..(-...) SB-2560TR DT-8

MEB .. -S.. SB-4085TR DT-15


INDEX

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PREVIOUS SPARE PART LIST

� MRP (Face Mills)


Spare Parts
Part Number
Clamp Screw Wrench
MRP ...R -10-..T SB-3080TR DT-10
MRP 050R -12
SB-40115TR
063R -12
DT-15
080R -12
SB-4085TR
080R -12-7T
MRP ...R -16(-..T) SB-50120TR DT-20
MRP ...R -20 SB-60120TR DT-25

� MHD (Helical End Mills)


Spare Parts
Part Number Arbor Bolt
Clamp Screw Wrench Wrench
1 Front Piece 2 Front Piece
MHD 32-S32 -SA SB-2560TR DT-8 HH8X50

40-S32 -SA LW-6


- HH8X65
40-S42 -SA SB-3080TR DT-10

50-S42 -SA HH12X65 LW-10

MHD 40-S42 -SB HH8X40 LW-6


SB-3080TR DT-10 -
50-S42 -SB HH12X40 LW-10

MHD 20S-S20 -C
25-S25 -C SB-2560TR DT-8

32-S32 -C - - -

40-S42 -C
SB-3080TR DT-10
50-S42 -C
MHD 32-S32 -A SB-2560TR DT-8 HH8X35 HH8X50

40-S32 -A LW-6
HH8X40 HH8X65
40-S42 -A SB-3080TR DT-10

50-S42 -A HH12X40 HH12X65 LW-10

MHD 32-S32 -A-130 SB-2560TR DT-8 HH8X35 HH8X50


LW-6
40-S32 -A-150 HH8X40 HH8X65
SB-3080TR DT-10
50-S42 -A-150 HH12X40 HH12X65 LW-10

MHD 40-S42 -B HH8X40 LW-6


SB-3080TR DT-10 -
50-S42 -B HH12X40 LW-10

MHD 32 -F SB-2560TR DT-8

40 -F - - -
SB-3080TR DT-10
50 -F
SPARE PARTS

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PREVIOUS SPARE PART LIST

� MHD (Face Mills and Integral Arbor Type)


Spare Parts

GRADES
Part Number
Clamp Screw Wrench Arbor Bolt Wrench A
MHD 63-FMA -SA HH16X90 LW-14

80-FMA -SA HH20X110 LW-17

LINEUP / INSERTS
100-FMA -SA HH24X110 LW-19
B
MHD 63-FMA -A HH16X90 LW-14

80-FMA -A HH20X110 LW-17

100-FMA -A HH24X110 LW-19

45º / 70º LEAD


MHD 63-BT50 -SA HH16X65 LW-14 C
80-BT50 -SA SB-3080TR DT-10 HH20X90 LW-17

100-BT50 -SA HH24X90 LW-19

MHD 63-BT50 -A HH16X65 LW-14

75º LEAD
80-BT50 -A HH20X90 LW-17 D
100-BT50 -A HH24X90 LW-19

MHD 63 -F

90º LEAD
80 -F - -
E
100 -F

� MHD (Radius)

HIGH FEED
F
Spare Parts
Part Number Clamp Screw Wrench Arbor Bolt
Wrench

MULTI-FUNCTION
for Bottom Insert for Middle Insert for Bottom Insert for Middle Insert 1 Front Piece 2 Front Piece
MHD 32-S32 -4RSA SB-2560TR SB-2560TR DT-8 DT-8 HH8X50 G
40-S32 -5RSA LW-6
SB-3080TR DT-10 - HH8X55
40-S42 -5RSA SB-3080TR DT-10

50-S42 -6RSA

SLOT MILLS
SB-4085TR DT-15 HH12X55 LW-10

MHD 32-S32 -A SB-2560TR DT-8 HH8X50 H


40-S32 -A LW-6
- HH8X65
40-S42 -A SB-3080TR DT-10

RADIUS / BALL-NOSE OTHER APPLICATIONS


50-S42 -A HH12X65 LW-10
J
MHD 32 -F SB-2560TR DT-8

40 -F - - -
SB-3080TR DT-10
50 -F
MHD 32 -4RF SB-2560TR SB-2560TR DT-8 DT-8 K
40 -5RF SB-3080TR DT-10 - - -
SB-3080TR DT-10
50 -6RF SB-4085TR DT-15

TOOL HOLDING
O
� MVG
Spare Parts
Part Number
SPARE PARTS

Clamp Set Wrench


MVG ... CPS-6V LW-3 P

� Blank Tool
TECHNICAL

Spare Parts R
Part Number
Coolant Pipe
T63H- BL...-... CL63-1
INDEX

800.823.7284
Visit us online at KyoceraPrecisionTools.com P23
SPARE PARTS

800.823.7284
P24 Visit us online at KyoceraPrecisionTools.com
TECHNICAL

R GENERAL INFORMATION
SI UNIT CONVERSION TABLE / CUT TING SYMBOLS
SURFACE ROUGHNESS
HEAT TREATMENT AND HARDNESS EXPRESSION
VICKERS HARDNESS CONVERSION CHART
MATERIAL LIST (JIS)
R1 - R29
R2 - R17
R2
R3
R4
R5
R6
MATERIAL CROSS REFERENCE CHART R7

CROSS REFERENCE TABLES R16 - R23


INSERT GRADES CROSS REFERENCE R16
MOLDED CHIPBREAKER CROSS REFERENCE R22
CERA-NOTCH CONVERSION CHART R23

TROUBLESHOOTING R24 - R25


CUT TING EDGES FIGURATION AND COUNTERMEASURES R24
MILLING R25

TERMS AND ANGLES OF TOOLHOLDERS R26

BASIC MILLING FORMULAS R27 - R29

R1
SI UNIT CONVERSION TABLE / CUTTING SYMBOLS

� Inch / Metric Conversion Chart


• Cutting Speed (Vc) • D.O.C. (ap)
Cutting Speed (Vc) SFM = (0.262 x rpm) x dia.(inch) D.O.C. (ap) 1inch = 25.4mm
3.28feet/min (SFM) = 1m/min 0.04inch = 1mm
SFM m/min inch mm
300 91 SFM (Surface Feet per Minute) 0.02 0.5
600 183 0.04 1.0
900 274 0.08 2.0

• IPR Feed Rate (f) • IPT Feed Rate (fz)


Feed Rate (f) 1ipr = 25.4mm/rev Feed Rate (fz) 1ipt = 25.4mm/t
0.004ipr = 0.1mm/rev 0.004ipt = 0.1mm/t
ipr m/min ipt mm/t
0.002 0.05 ipr (Inch per Revolution) 0.002 0.05 ipt (Inch per Tooth)
0.004 0.1
mm/rev (mm per Revolution) 0.004 0.1
mm/t (mm per Tooth)

0.008 0.2 0.008 0.2

• Torque
lbft Nm lbft (Pound x Feet)
Nm (Newton x Meter)
0.738 1

� SI Derived Units Conversion Chart (Extracted from JIS Handbook "Iron & Steel")

• Force
N kgf dyn
1 1.019 72X10 -1 1X105
9.806 65 1 9.806 65X105
1X10 -5 1.019 72X10 -6 1
• Stress
Pa or N/m2 MPa or N/mm2 kgf/mm2 kgf/cm2 kgf/m2
1 1X10 -6 1.019 72X10 -7 1.019 72X10 -5 1.019 72X10 -1
1X106 1 1.019 72X10 -1 1.019 72X10 1.019 72X105
9.806 65X106 9.806 65 1 1X10 -2 1X10 -6
9.806 65X104 9.806 65X10 -2 1X10 -2 1 1X10 -4
9.806 65 9.806 65X10 -6 1X10 -6 1X10 -4 1

• Pressure
Pa kPa MPa bar kgf/cm2
1 1X10 -3 1X10 -6 1X10 -5 1.019 72X10 -5
1X103 1 1X10 -3 1X10 -2 1.019 72X10 -2
1X106 1X103 1 1X10 1.019 72X10
1X105 1X102 1X10 -1 1 1.019 72
9.806 65X104 9.806 65X10 9.806 65X10 -2 9.806 65X10 -1 1

• Power
W kW kgf · m/s PS kcal/h
1 1X10 -3 1.019 72X10 -1 1.359 62X10 -3 8.600 00X10 -1
1X103 1 1.019 72X10 -2 1.359 62 8.600 00X102
9.806 65 9.806 65X10 -3 1 1.333 33X10 -2 8.433 71
7.355X102 7.355X10 -1 7.5X10 1 6.325 29X102
1.162 79 1.162 79X10 -3 1.185 72X10 -1 1.580 95X10 -3 1

• Revolution
min-1 s-1 r.p.m.
1 0.0167 1
60 1 60
TECHNICAL

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THEORETICAL (GEOMETRICAL) SURFACE ROUGHNESS

� Theoretical (Geometrical) Surface Roughness


Theoretical Surface Roughness for Turning indicates the minimum roughness value from the cutting conditions and it is shown by the formula as follows:

GRADES
A

f
f2 x103 Rz(h) : Theoretical Surface Roughness [μm]

LINEUP / INSERTS
Rz(h)=

Rz(h)
8R(r�) f : ‌Feed Rate [mm/rev]
R (r�) : ‌Corner Radius of Insert [mm] B
R
(r)

45º / 70º LEAD


C

How to Obtain Surface Roughness Values Relationship with Triangle Symbol

75º LEAD
Type Symbol How to Obtain Explanation Arithmetical Mean Max. Height Ten Points Mean
Roughness Roughness Roughness
�(Relationship D
with Triangle)
Ra(μm) Rz(μm) RzJIS(μm)
Ry is a mean value in micron meter obtained
Max. Height Roughness

from the distance of the highest peaks 0.025 0.1 0.1


and the lowest valleys within the range of
sampled reference length ( l ) in the direction m 0.050 0.2 0.2
����
Rp

90º LEAD
Ry
of the center line of the roughness curve.
Rz Note) ‌When calculating Rz, extraordinarily
0.100 0.4 0.4 E

Rv
high or low threads are considered as 0.200 0.8 0.8

damages and excluded from the calculation,
0.400 1.6 1.6
and only standard lengths are used.
0.800 3.2 3.2 ���
Rz=Rp+Rv

HIGH FEED
1.600 6.3 6.3
Yp1,Yp2,Yp3,Yp4,Yp5 : 3.200 12.5 12.5 F
Arithmetical Mean Roughness Ten Points Mean Roughness

Distance from the mean line to highest 5 ��


peaks in the range of sampled reference 6.300 25.0 25.0
Rz is a mean value in micron meter obtained
length “l ”
from the distance of 5 highest peaks (Yp) 12.500 50.0 50.0
Yv1,Yv2,Yv3,Yv4,Yv5 : �

MULTI-FUNCTION
and the 5 lowest valleys (Yv) measured from
Distance from the mean line to the lowest 25.000 100.0 100.0
the center line of the roughness curve within
RzJIS 5 valleys in the range of sampled reference
the range of sampled reference length “l ”.
length “l ”
� Finishing symbol (Triangle � and wave ~) was removed from
JIS standard in the 1994 Revision.
G
RzJIS =
(Yp1+Yp2+Yp3+Yp4+Yp5) + (Yv1+Yv2+Yv3+Yv4+Yv5) m • How to Indicate
Yp1

Yp4
Yp3

� When Ra is 1.6μm�1.6μmRa
Yv5

5
Yp2

� When Rz is 6.3μm�6.3μmRz
Yv3
Yv2

Yv5
Yv1

Yv4


� When RzJIS is 6.3μm�6.3μmRzJIS

SLOT MILLS
H
Ra is obtained from the following formula
in micron meter, the roughness curve is
expressed by y=f(x), the X-axis is in the Y
direction of the center line and the Y-axis is

RADIUS / BALL-NOSE OTHER APPLICATIONS


m
the vertical magnification of the roughness
Ra
Ra

curve in the range of sampled reference X


length “l ”.

J
∫{f(x)}dx
1 
Ra=
 0

Indication in JIS Standard K


Example of Ra Indication Example of Ry, (Rz) Indication

TOOL HOLDING
� ‌When indicating the upper limit only 6.3 � ‌When indicating upper limit only Indicate Rz6.3
(when upper limit is 6.3 mRa) surface roughness following the parameter symbol. O

6.3 � ‌When indicating both lower and upper limit Indicate Rz6.3~1.6
� ‌When indicating both lower and upper limit
1.6 surface roughness as (upper limit ~ lower limit)
SPARE PARTS

(when upper limit is 6.3 mRa, lower limit is 1.6 mRa)


following the parameter symbol.
P
Note: The indications of Ra and Rz are different.

� Caution-Symbols for Surface Roughness


TECHNICAL

The above information is based on JIS B 0601-2001.


However, some symbols were revised as shown in the right table Type Symbol of JIS B 0601-1994 Symbol of JIS B 0601-2001 R
in accordance with ISO Standard from JIS B 0601-2001 version.
Ten Points Mean Roughness (Rz) was eliminated from 2001 Max. Height Roughness Ry � Rz
version but it still remains as RzJIS reference, since it was Ten Points Mean Roughness Rz � (RzJIS)
popular in Japan.
Arithmetical Mean Roughness Ra � Ra
INDEX

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HEAT TREATMENT AND HARDNESS EXPRESSION

� Heat Treatment
One of the ways to determine the hardness of steel is the heat treatment and it is classified to 3 types.

Heat Treatment

� Quenching
� Normalizing � Annealing
(Tempering)

Quenching makes steel hard because it cools down red-hot steel



5FNQFSBUVSF

After heating to over 727°C, cool rapidly down very rapidly in water or oil, but it may promote internal stress.
Quenching
7F

to 550°C in water or oil. In order to remove such internal stress, tempering is used.
SZ

m$ (Tempering)
4
MP
3BQJEMZ 2VFODIJOH 4MP

(After cooled down once, reheat it to 200°C~600°C)


X
MZ

m$
/PS

"OOFBMJOH
N
BMJ[JO

ļ Ľ ľ
� After heating to over 727°C, cool down rapidly It miniaturizes the crystals. (Steel is also composed of small cells.) It
H 4

3BUIFS3BQ

m$
Normalizing to 600°C and then to normal temperature. is used to improve the mechanical character or machinability.
MPX
X

MZ
MZ

JEMZ

5JNF
It miniaturizes the crystals like the process of normalizing, but the
)FBU5SFBUNFOU.FUIPE � After heating to over 727°C, cool down very
Annealing
crystal size is bigger than that of normalizing.
slowly to 600°C, then to normal temperature.
It targets machinability improvement and distortion correction.

� Hardness Value
Hardness Reference Standard Example Explanation of Example

250HB Hardness Value : 250, Hardness Symbol : HB


Brinell Hardness JIS Z 2243:1992
200~250HB When the hardness has the range

Vickers Hardness JIS Z 2244:1998 640HV Hardness Value : 640, Hardness Symbol : HV

Rockwell Hardness JIS Z 2245:1992 60HRC Hardness Value : 60, Hardness Symbol : HRC

Shore Hardness JIS Z 2246:1992 50HS Hardness Value : 50, Hardness Symbol : HS
TECHNICAL

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VICKERS HARDNESS CONVERSION

� Vickers Hardness Conversion Chart

GRADES
Brinell Hardness Brinell Hardness
A

Tensile Strength MPa(1)

Tensile Strength MPa(1)


Vickers Hardness (HV)

Vickers Hardness (HV)


Shore Hardness (HS)

Shore Hardness (HS)


10mm Dia. Ball 10mm Dia. Ball
Rockwell Hardness(2) Rockwell Hardness(2)
Load: 3000kgf Load: 3000kgf
(HB) (HB)
A Scale B Scale C Scale A Scale B Scale C Scale

LINEUP / INSERTS
Tungsten Load: 60kgf Load: 100kgf Load: 150kgf Tungsten Load: 60kgf Load: 100kgf Load: 150kgf
Standard Standard
Ball
Carbide Diamond 1.60mm Diamond
Ball
Carbide Diamond 1.60mm Diamond B
Ball Point (1/16in) Ball Point Ball Point (1/16in) Ball Point
(HRA) (HRB) (HRC) (HRA) (HRB) (HRC)
940 - - 85.6 - 68.0 97 320 303 303 66.4 (107.0) 32.2 45 1005
920 - - 85.3 - 67.5 96 310 294 294 65.8 - 31.0 - 980

45º / 70º LEAD


900 - - 85.0 - 67.0 95 300 284 284 65.2 (105.5) 29.8 42 950
C
880 - (767) 84.7 - 66.4 93 295 280 280 64.8 - 29.2 - 935
860 - (757) 84.4 - 65.9 92 290 275 275 64.5 (104.5) 28.5 41 915

840 - (745) 84.1 - 65.3 91 285 270 270 64.2 - 27.8 - 905

75º LEAD
820 - (733) 83.8 - 64.7 90 280 265 265 63.8 (103.5) 27.1 40 890
D
800 - (722) 83.4 - 64.0 88 275 261 261 63.5 - 26.4 - 875
780 - (710) 83.0 - 63.3 87 270 256 256 63.1 (102.0) 25.6 38 855
760 - (698) 82.6 - 62.5 86 265 252 252 62.7 - 24.8 - 840

90º LEAD
740 - (684) 82.2 - 61.8 84 260 247 247 62.4 (101.0) 24.0 37 825
E
720 - (670) 81.8 - 61.0 83 255 243 243 62.0 - 23.1 - 805
700 - (656) 81.3 - 60.1 81 250 238 238 61.6 99.5 22.2 36 795
690 - (647) 81.1 - 59.7 - 245 233 233 61.2 - 21.3 - 780

HIGH FEED
680 - (638) 80.8 - 59.2 80 240 228 228 60.7 98.1 20.3 34 765
F
670 - 630 80.6 - 58.8 - 230 219 219 - 96.7 (18.0) 33 730
660 - 620 80.3 - 58.3 79 220 209 209 - 95.0 (15.7) 32 695
650 - 611 80.0 - 57.8 - 210 200 200 - 93.4 (13.4) 30 670

MULTI-FUNCTION
640 - 601 79.8 - 57.3 77 200 190 190 - 91.5 (11.0) 29 635
630 - 591 79.5 - 56.8 - 190 181 181 - 89.5 (8.5) 28 605 G
620 - 582 79.2 - 56.3 75 180 171 171 - 87.1 (6.0) 26 580
610 - 573 78.9 - 55.7 - 170 162 162 - 85.0 (3.0) 25 545

SLOT MILLS
600 - 564 78.6 - 55.2 74 160 152 152 - 81.7 (0.0) 24 515
590 - 554 78.4 - 54.7 - 2055 150 143 143 - 78.7 - 22 490 H
580 - 545 78.0 - 54.1 72 2020 140 133 133 - 75.0 - 21 455

570 - 535 77.8 - 53.6 - 1985 130 124 124 - 71.2 - 20 425

RADIUS / BALL-NOSE OTHER APPLICATIONS


560 - 525 77.4 - 53.0 71 1950 120 114 114 - 66.7 - - 390
550 505 517 77.0 - 52.3 - 1905 110 105 105 - 62.3 - - - J
540 496 507 76.7 - 51.7 69 1860 100 95 95 - 56.2 - - -
530 488 497 76.4 - 51.1 - 1825 95 90 90 - 52.0 - - -

520 480 488 76.1 - 50.5 67 1795 90 86 86 - 48.0 - - -


510 473 479 75.7 - 49.8 - 1750 85 81 81 - 41.0 - - - K
500 465 471 75.3 - 49.1 66 1705 ‌• Extracted from JIS Handbook “Iron & Steel” (SAE J 417)
490 456 460 74.9 - 48.4 - 1660 Note 1) 1MPa = 1N/mm²
2) Value in ( ) is not in practical use, but reference only
480 448 452 74.5 - 47.7 64 1620

TOOL HOLDING
470 441 442 74.1 - 46.9 - 1570 O
460 433 433 73.6 - 46.1 62 1530
450 425 425 73.3 - 45.3 - 1495
440 415 415 72.8 - 44.5 59 1460
SPARE PARTS

430 405 405 72.3 - 43.6 - 1410


P
420 397 397 71.8 - 42.7 57 1370
410 388 388 71.4 - 41.8 - 1330
400 379 379 70.8 - 40.8 55 1290
TECHNICAL

390 369 369 70.3 - 39.8 - 1240


R
380 360 360 69.8 (110.0) 38.8 52 1205

370 350 350 69.2 - 37.7 - 1170


360 341 341 68.7 (109.0) 36.6 50 1130
350 331 331 68.1 - 35.5 - 1095
INDEX

T
340 322 322 67.6 (108.0) 34.4 47 1070
330 313 313 67.0 - 33.3 - 1035

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MATERIAL LIST (JIS)

� Metal � Non-Ferrous Metal


Class Name of JIS Standard Symbol Class Name of JIS Standard Symbol
Rolled Steel for Welded Structure SM CxxxxP
Copper and Copper Alloy Sheet / Strip CxxxxPP
Structural Steel

Re-Rolled Steel SRB CxxxxR

Copper
Rolled Steel for General Structure SS
CxxxxBD
Light Gauge Steel for General Structure SSC Copper and Copper Alloy Rod and Bar CxxxxBDS
CxxxxBE
Hot-Rolled Steel Plate, Sheet and Strip for Automobile Structural Use SAPH
Aluminum and Al. Alloy AxxxxP
Cold-Rolled Steel Plate, Sheet and Strip SPC Sheet / Strip AxxxxPC
Sheet
Steel

Hot-Rolled Soft Steel Plate, Sheet and Strip SPH AxxxxBE


AxxxxBES

Expanded Material
Aluminum Alloy

Aluminum Alloy
Carbon Steel Pipe for Ordinary Piping SGP Aluminum and Al. Alloy AxxxxBD
Rod, Bar, and Wire AxxxxBDS

and
Carbon Steel Pipe for Boiler / Heat Exchanger STB AxxxxW
Seamless Steel Pipe for High Pressure Gas Cylinder STH AxxxxWS

Carbon Steel Pipe for General Structural Use STK Aluminum and Al. Alloy Extruded Shape AxxxxS

Carbon Steel Pipe for Machine Structural Use STKM AxxxxFD


Aluminum and Al. Alloy Forging
AxxxxFH
Alloy Steel Pipe for Structural Use STKS
Steel Pipe

Magnesium
Magnesium Alloy Sheet and Plate MP

Expanded
Stainless Steel Pipe for Machine Structural Use SUS-TK

Material
Alloy
Steel Square Pipe for General Structural Use STKR
Magnesium Alloy Rod and Bar MB
Alloy Steel Pipe for Ordinary Piping STPA

Nickel Alloy
Carbon Steel Pipe for Pressure Service STPG Nickel Copper Alloy Sheet and Plate NCuP

Carbon Steel Pipe for High-Temperature Service STPT


Nickel Copper Alloy Rod and Bar NCuB
Carbon Steel Pipe for High-Pressure Service STS

Expanded
Stainless Steel Pipe for Ordinary Piping SUS-TP

Titanium

Material
Titanium Rod and Bar TB
Carbon Steel for Machine Structural Use SxxC, SxxCK

Aluminium Chromium Molybdenum Steel SACM


Steel for Machine

Brass Casting CAC20x


Structural Use

Chromium Molybdenum Steel SCM


High Strength Brass Casting CAC30x
Chromium Steel SCr
Bronze Casting CAC40x
Nickel Chromium Steel SNC
Phosphoric Bronze Casting CAC50x
Nickel Chromium Molybdenum Steel SNCM
Aluminum Bronze Casting CAC70x
Manganese Steel and Manganese Chromium Steel for Machine Structural Use SMn, SMnC
Casting

Aluminum Alloy Casting AC


Carbon Tool Steel SK
Magnesium Alloy Casting MC
Hollow Drill Steel SKC
Steel
Tool

Zinc Alloy Die Casting ZDCx


Alloy Tool Steel SKS, SKD, SKT
Aluminum Alloy Die Casting ADC
High Speed Tool Steel SKH
Magnesium Alloy Die Casting MD
Free Cutting Carbon Steel SUM
Special

White Metal WJ
Steel

High Carbon Chromium Bearing Steel SUJ


Special Steel

Spring Steel SUP

Stainless Steel Bar SUS-B


Stainless
Steel

Hot-Rolled Stainless Steel Plate, Sheet and Strip SUS-HP, SUS-HS

Cold-Rolled Stainless Steel Plate, Sheet and Strip SUS-CP, SUS-CS


Resistant

Heat-Resisting Steel Bar SUH-B, SUH-CB


Steel
Heat

Heat-Resisting Steel Plate and Sheet SUH-HP, SUH-CP

Corrosion-Resisting and Heat-Resisting Superalloy Bar NCF-B


Super
Alloy

Corrosion-Resisting and Heat-Resisting Superalloy Plate and Sheet NCF-P

Carbon Steel Forging SF


Forged
Steel

Chromium Molybdenum Steel Forging SFCM

Nickel Chromium Molybdenum Steel Forging SFNCM

Gray Cast Iron FC

Spheroidal Graphite Cast Iron FCD


Cast Iron

Blackheart Malleable Cast Iron FCMB

Whiteheart Malleable Cast Iron FCMW


TECHNICAL

R Pearlitic Malleable Cast Iron FCMP

Carbon Cast Steel SC

High Tensile Strength Carbon Cast Steel & Low Alloy Cast Steel SCC
Cast Steel

Stainless Cast Steel SCS

Heat-Resisting Cast Steel SCH

High Manganese Cast Steel SCMnH

Cast Steel for High Temperature and High Pressure Service SCPH

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MATERIAL CROSS REFERENCE CHART

� Steel

GRADES
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA A
CLASS
AISI / SAE JIS GB BS DIN NF ГОСТ

040A10
08 C10E

LINEUP / INSERTS
1010 S10C 045A10 XC10
10 C10R
045M10
B
1012 S12C 040A12 XC12

C15E
1015 S15C 15 055M15
C15R

45º / 70º LEAD


1017 S17C XC18 C
070M20
C22 C22
C22
1020 S20C 20 C22E C22E
C22E
C22R C22R

75º LEAD
C22R
D
1023 S22C

C25 C25 C25


1025 S25C 25 C25E C25E C25E

90º LEAD
C22R C25R C25R
E
1029 S28C 25Г

080A30
080M30 C30 C30

HIGH FEED
1030 S30C 30 C30 C30E C30E 30Г
F
C30E C30R C30R
CARBON STEEL FOR MACHINE STRUCTURAL USE

C30R

S33C 30Г

MULTI-FUNCTION
C35 C35 C35
G
1035 S35C 35 C35E C35E C35E 35Г
C35R C35R C35R

1038 S38C 35Г

SLOT MILLS
080M40
C40 C40 H
1039 C40
S40C 40 C40E C40E 40Г
1040 C40E
C40R C40R
C40R

RADIUS / BALL-NOSE OTHER APPLICATIONS


1042
S43C 080A42 40Г J
1043

C45 C45 C45


1045
S45C 45 C45E C45E C45E 45Г
1046
C45R C45R C45R

S48C 080A47 45Г K


080M50
C50 C50
C50
1049 S50C 50 C50E C50E 50Г

TOOL HOLDING
C50E
C50R C50R
C50R O
1050
S53C 50Г
1053
SPARE PARTS

070M55
C55 C55
1055 S55C 55
C55
C55E C55E P
C55E
C55R C55R
C55R

C60 C60 C60


1059
TECHNICAL

S58C 60 C60E C60E C60E 60Г


1060
C60R C60R C60R
R
045A10
S09CK C10E XC10
045M10

S15CK 15F C15E XC12


INDEX

T
S20CK XC18

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MATERIAL CROSS REFERENCE CHART

� Steel
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA
CLASS
AISI / SAE JIS GB BS DIN NF ГОСТ
SNC236 36NiCr6 40ХН
CHROMIUM STEEL

SNC415 12CrNi2 14NiCr10


NICKEL

SNC631 30CrNi3 36NiCr10 30ХН3А

SNC815 12Cr2Ni4 655M13 15NiCr13

SNC836 37CrNi3 31NiCr14

8615 805A20
8617 805M20 20NiCrMo2
SNCM220 20CrNiMo 20NCD 2
8620 805A22 20NiCrMoS2
8622 805M22
NICKEL CHROMIUM MOLYBDENUM STEEL

8637
SNCM240 40NiCrMo2-2
8640

SNCM415

20ХН2М
4320 SNCM420 18CrNiMnMoA 17NiCrMo6-4
(20ХHМ)

SNCM431 30CrNiMo8

4340 SNCM439 40CrNiMoA 40NiCrMo6

SNCM447 34CrNiMo6

SNCM616

SNCM625

SNCM630

SNCM815

15Cr 17Cr3 15Х


SCr415
15CrA 17CrS3 15ХА

5120 SCr420 20Cr 20Х

5130 34Cr4 34Cr4 34Cr4


CHROMIUM STEEL

SCr430 30Cr 30Х


5132 34CrS4 34CrS4 34CrS4

37Cr4 37Cr4 37Cr4


5132 SCr435 35Cr 35Х
37CrS4 37CrS4 37CrS4

530M40
41Cr4 41Cr4
5140 SCr440 40Cr 41Cr4 40Х
41CrS4 41CrS4
41CrS4

45Cr
SCr445 45Х
50Cr

SCM415 15CrMo 15CrMo4

18CrMo4
SCM418 20CrMo 20ХМ
18CrMoS4

SCM420 708M20 20CrMo5 20ХМ


CHROMIUM MOLYBDENUM STEEL

SCM421

30CrMo 30ХМ
4131 SCM430
30CrMoA 30ХМА

SCM432

34CrMo4 34CrMo4 34CrMo4


4137 SCM435 35CrMo 35ХМ
34CrMoS4 34CrMoS4 34CrMoS4

708M40
TECHNICAL

4140 709M40 42CrMo4 42CrMo4


R SCM440 42CrMo
4142 42CrMo4 42CrMoS4 42CrMoS4
42CrMoS4

4145
SCM445
4147

SCM822

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MATERIAL CROSS REFERENCE CHART

� Steel

GRADES
CLASS
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA A
AISI / SAE JIS GB BS DIN NF ГОСТ
1522 SMn420 20Mn2 150M19 20Mn5
MANGANESE CHROMIUM STEEL

LINEUP / INSERTS
30Mn2 30Г2
1534 SMn433 150M36 34Mn5
B
MANGANESE STEEL

35Mn2 35Г2

35Г2
1541 SMn438 40Mn2 150M36 36Mn5
40Г2

45º / 70º LEAD


40Г2
1541 SMn443 45Mn2
45Г2 C
5115 SMnC420 15CrMn 16MnCr5

5140 SMnC443 40CrMn

1522H SMn420H

75º LEAD
D
SMn433H

1541H SMn438H

1541H SMn443H

90º LEAD
SMnC420H E
SMnC443H
STRUCTURAL STEEL WITH SPECIFIED HARDENABILITY BAND (H-SHAPE STEEL)

17Cr3
SCr415H 15CrH 15Х
17CrS3

HIGH FEED
5120H SCr420H 20Cr1H 17Cr3 20Х F
5130H 34Cr4 34Cr4 34Cr4
SCr430H 30Х
5132H 34CrS4 34CrS3 34CrS4

MULTI-FUNCTION
37Cr4 37Cr4 37Cr4
5135H SCr435H
37CrS4 34CrS4 37CrS4
35Х G
41Cr4 41Cr4 41Cr4
5140H SCr440H 40CrH 40Х
41CrS4 41CrS4 41CrS4

SLOT MILLS
4118H SCN415H 15CrMoH 15CrMo5
H
18CrMo4
SCM418H
18CrMoS4

4118H SCM420H 20CrMoH 708H20 18CrMo4

RADIUS / BALL-NOSE OTHER APPLICATIONS


4135H 34CrMo4 34CrMo4 34CrMo4
4137H
SCM435H
34CrMoS4 34CrMoS4 34CrMoS4
J
4140H 42CrMo4 42CrMo4 42CrMo4
SCM440H
4142H 42CrMoS4 42CrMoS4 42CrMoS4

4145H
4147H
SCM445H K
SCM822H

SNC415H

TOOL HOLDING
SNC631H O
SNC815H 12Cr2Ni4H 655H13 15NiCr13

8617H 805H17
SPARE PARTS

8620H SNCM220H 20CrNiMoH 805H20 21NiCrMo2 20N CD 2


8622H 805H22 P
4320H SNCM420H 20CrNi2MoH 20NiCrMoS6-4
TECHNICAL

R
INDEX

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MATERIAL CROSS REFERENCE CHART

� Steel
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA
CLASS
UNS AISI JIS GB BS DIN NF ГОСТ
S20100 201 SUS 201 1Cr17Mn6Ni5N Z12CMN17-07Az
S20200 202 SUS 202 1Cr18Mn8Ni5N 284S16 12Х17Г9АН4
1Cr18Mn10Ni5Mo3N
S30100 301 SUS 301 301S21 X12CrNi17 7 Z11CN17-08 07Х16Н6
1Cr17Ni7
SUS 301L X2CrNiN18-7
SUS 301J1 X12CrNi17 7
S30200 302 SUS 302 1Cr18Ni9 302S25 Z12CN18-09 12Х18Н9
S30215 302B SUS 302B
S30300 303 SUS 303 Y1Cr18Ni9 303S21 X10CrNiS18 9 Z8CNF18-09
S30323 303Se SUS 303Se Y1Cr18Ni9Se 303S41 12Х18Н10Е
S30400 304 SUS 304 0Cr18Ni9 304S31 X5CrNi18 10 Z7CN18-09 08Х18Н10
S30403 304L SUS 304L 00Cr18Ni10 304S11 X2CrNi19 11 Z3CN19-11 03Х18Н11
S30451 304N SUS 304N1 0Cr18Ni9N Z6CN19-09Az
S30452 SUS 304N2 0Cr19Ni10NbN
S30453 304LN SUS 304LN 00Cr18Ni10N X2CrNiN18 10 Z3CN18-10Az
SUS 304J1
SUS 304J2
S30431 S30431 SUS 304J3
S30500 305 SUS 305 1Cr18Ni12 305S19 X5CrNi18 12 Z8CN18-12 06Х18Н11
SUS 305J1
S30908 309S SUS 309S 0Cr23Ni13 Z10CN24-13
S31008 310S SUS 310S 0Cr25Ni20 310S31 Z8CN25-20 10Х23Н18
S31600 316 SUS 316 0Cr17Ni12Mo2 316S31 X5CrNiMo17 12 2 Z7CND17-12-02
STAINLESS STEEL

X5CrNiMo17 13 3 Z6CND18-12-03
S31603 316L SUS 316L 00Cr17Ni14Mo2 316S11 X2CrNiMo17 13 2 Z3CND17-12-02
X2CrNiMo17 14 3 Z3CND17-13-03 03Х17Н14М3
S31651 316N SUS 316N 0Cr17Ni12Mo2N
S31653 316LN SUS 316LN 00Cr17Ni13Mo2N X2CrNiMoN17 12 2 Z3CND17-11Az
X2CrNiMoN17 13 3 Z3CND17-12Az
S31635 SUS 316Ti X6CrNiMoTi17 12 2 Z6CNDT17-12 08Х17Н13М2Т
SUS 316J1 0Cr18Ni12Mo2Cu2
SUS 316J1L 00Cr18Ni14Mo2Cu2
S31700 317 SUS 317 0Cr19Ni13Mo3 317S16
S31703 317L SUS 317L 00Cr19Ni13Mo3 317S12 X2CrNiMo18 16 4 Z3CND19-15-04
S31753 SUS 317LN Z3CND19-14Az
SUS 317J1 0Cr18Ni16Mo5
SUS 317J2
SUS 317J3L
N08367 SUS 836L
N08904 N08904 SUS 890L 904S14 Z2NCDU25-20
1Cr18Ni9Ti
S32100 321 SUS 321 321S31 X6CrNiTi18 10 Z6CNT18-10 08Х18Н10Т
0Cr18Ni10Ti
S34700 347 SUS 347 0Cr18Ni11Nb 347S31 X6CrNiNb18 10 Z6CNNb18-10 08Х18Н12Б
S38400 384 SUS 384 Z6CN18-16
TECHNICAL

R S30430 304Cu SUS XM7 0Cr18Ni9Cu3 394S17 Z2CNU18-10


S38100 SUS XM15J1 0Cr18Ni13Si4 Z15CNS20-12
S32900 329 SUS 329J1 0Cr26Ni5Mo2
S39240 S31803 SUS 329J3L Z3CNDU22-05Az 08Х21Н6М2Т
S39275 S31260 SUS 329J4L Z3CNDU25-07Az

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MATERIAL CROSS REFERENCE CHART

� Steel

GRADES
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA A
CLASS
UNS AISI JIS GB BS DIN NF ГОСТ
0Cr13Al
S40500 405 SUS 405 405S17 X6CrAl13 Z8CA12

LINEUP / INSERTS
0Cr13
SUS 410L 00Cr12 Z3C14
B
S42900 429 SUS 429
S43000 430 SUS 430 1Cr17 430S17 X6Cr17 Z8C17 12Х17
S43020 430F SUS 430F Y1Cr17 X7CrMoS18 Z8CF17

45º / 70º LEAD


S43035 SUS 430LX X6CrTi17 Z4CT17
SUS 430J1L X6CrNb17 Z4CNb17 C
S43400 434 SUS 434 1Cr17Mo 434S17 X6CrMo17 1 Z8CD17-01
S43600 436 SUS 436L
SUS 436J1L

75º LEAD
S44400 444 SUS 444 Z3CDT18-02 D
S44700 SUS 447J1 00Cr30Mo2
S44627 SUS XM27 00Cr27Mo Z1CD26-01
S40300 403 SUS 403 1Cr12

90º LEAD
S41000 410 SUS 410 1Cr13 410S21 X10Cr13 Z13C13
STAINLESS STEEL

E
S41008 410S SUS 410S 403S17 X6Cr13 Z8C12 08Х13
SUS 410F2
1Cr13Mo
S41025 SUS 410J1 X12CrS13
1Cr12Mo

HIGH FEED
S41600 416 SUS 416 Y1Cr13 416S21 Z11CF13 F
S42000 420 SUS 420J1 2Cr13 420S29 X20Cr13 Z20C13 20Х13
S42000 420 SUS 420J2 3Cr13 420S37 X30Cr13 Z33C13 30Х13

MULTI-FUNCTION
S42020 420F SUS 420F Y3Cr13 Z30CF13
SUS 420F2 G
SUS 429J1
S43100 431 SUS 431 1Cr17Ni2 431S29 X20CrNi17 2 Z15CN16-02 20Х17Н2
S44002 440A SUS 440A 7Cr17 Z70C15

SLOT MILLS
S44003 440B SUS 440B 8Cr17
9Cr18
H
S44004 440C SUS 440C 11Cr17 Z100CD17 95Х18
9Cr18Mo

RADIUS / BALL-NOSE OTHER APPLICATIONS


S44020 S44020 SUS 440F Y11Cr17
S17400 S17400 SUS 630 0Cr17Ni4CuNb X5CrNiCuNb16-4 Z6CNU17-04 J
S17700 S17700 SUS 631 0Cr17Ni7Al X7CrNiAl17 7 Z9CNA17-07 09Х17Н7 Ю
SUS 632J1

Representative Classification of Stainless Steel


Stainless Steel (Austenitic Related) Stainless Steel (Ferritic Related) Stainless Steel (Precipitation Hardened Related) K
JIS JIS JIS
SUS201 SUS309S SUS405 SUS630

TOOL HOLDING
SUS202 SUS310S SUS429 SUS631
SUS301 SUS316 SUS430 O
SUS302 SUS316L SUS430F
SUS302B SUS316N SUS434
SUS303 SUS317 SUSXM27
SPARE PARTS

SUS303Se SUS317L Stainless Steel (Martensitic Related)


SUS304 SUS321 P
JIS
SUS304L SUS347
SUS403
SUS304N1 SUS384
SUS410
SUS304N2 SUSXM7
TECHNICAL

SUS410S
SUS305 SUSXM15J1
SUS308
SUS416 R
SUS420J1
SUS420F
SUS431
SUS440A
INDEX

SUS440B
T
SUS440C
SUS440F

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MATERIAL CROSS REFERENCE CHART

� Steel
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA
CLASS
UNS AISI JIS GB BS DIN NF ГОСТ
SUH 31 331S42 Z35CNWS14-14 45Х14Н14В2М

SUH 35 349S52 Z52CMN21-09Az

S63008 SUH 36 5Cr21Mn9Ni4N 349S54 X53CrMnNi21-9 Z55CMN21-09Az 55Х20 Г 9AН4

S63017 SUH 37 2Cr21Ni12N 381S34

SUH 38

S30900 309 SUH 309 2Cr23Ni13 309S24 Z15CN24-13

S31000 310 SUH 310 2Cr25Ni20 310S24 CrNi2520 Z15CN25-20 20Х25Н20С2

N08330 N08330 SUH 330 1Cr16Ni35 Z12NCS35-16


HEAT RESISTING STEEL

S66286 SUH 660 0Cr15Ni25Ti2MoAlVB Z6NCTV25-20

R30155 SUH 661

SUH 21 CrAl1205

S40900 409 SUH 409 409S19 X6CrTi12 Z6CT12

SUH 409L Z3CT12

S44600 446 SUH 446 2Cr25N Z12C25 15Х28

S65007 SUH 1 4Cr9Si2 401S45 X45CrSi9-3 Z45CS9

SUH 3 4Cr10Si2Mo Z40CSD10 40Х10С2М

SUH 4 8Cr20Si2Ni 443S65 Z80CSN20-02

SUH 11 40Х 9С2

SUH 600 2Cr12MoVNbN 20Х12ВНМБФР

S42200 SUH 616 2Cr12NiMoWV

Representative Classification of Heat Resisting Steel


Heat Resisting Steel (Austenitic Related) Heat Resisting Steel (Ferritic Related)
JIS JIS
SUH31 SUH21
SUH35 SUH409
SUH36 SUH446
SUH37
SUH38 Heat Resisting Steel (Martensitic Related)
SUH309
JIS
SUH310
SUH1
SUH330
SUH3
SUH660
SUH4
SUH661
SUH11
SUH600
SUH616
TECHNICAL

800.823.7284
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MATERIAL CROSS REFERENCE CHART

� Steel

GRADES
CLASS
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA A
AISI / SAE JIS GB BS DIN NF ГОСТ
SK140
T13 C140E3U Y13

LINEUP / INSERTS
(SK1)
SK120
W1-111/2
(SK2)
T12 C120E3U Y12 B
CARBON TOOL STEEL

SK105
W1-10 T11 C105W1 C105E2U Y11
(SK3)

45º / 70º LEAD


SK95
W1-9 T10 C90E2U Y10
(SK4) C
SK85 T8Mn C90E2U Y8Г
W1-8 C80W1
(SK5) T9 C80E2U Y9
SK75 C80E2U
T8 C80W1 Y8
(SK6) C70E2U

75º LEAD
SK65 D
T7 C70W2 C70E2U Y7
(SK7)
T1 SKH2 W18Cr4V BT1 HS18-0-1 Р18
T4 SKH3 W18Cr4VCo5 BT4 S18-1-2-5 HS18-1-1-5 P18K5Ф2

90º LEAD
T5 SKH4 W18Cr4V2Co8 BT5 HS18-0-2-9 P18K5Ф
E
T15 SKH10 W12Cr4V5Co5 BT15 S12-1-4-5 HS12-1-5-5
HIGH SPEED TOOL STEEL

M2 SKH51 W6Mo5Cr4V2 BM2 S6-5-2 HS6-5-2 P6M5


CW6Mo5Cr4V2
M3-1 SKH52 P6M5Ф3
W6Mo5Cr4V3

HIGH FEED
M3-2 SKH53 CW6Mo5Cr4V3 S6-5-3 HS6-5-3 P6M5Ф3 F
M4 SKH54 BM4 HS6-5-4
M35 W6Mo5Cr4V2Co5
SKH55 BM35 S6-5-2-5 HS6-5-2-5HC Р6М5К5

MULTI-FUNCTION
M41 W7Mo5Cr4V2Co5
M36 SKH56
G
SKH57 BT42 S10-4-3-10 HS10-4-3-10
M7 SKH58 W2Mo9Cr4V2 HS2-9-2
M42 SKH59 W2Mo9Cr4VCo8 BM42 S2-10-1-8 HS2-9-1-8
F2 SKS11 ХВ4

SLOT MILLS
SKS2 105WCr6 105WCr5 ХВГ H
SKS21 W
SKS5

RADIUS / BALL-NOSE OTHER APPLICATIONS


L6 SKS51
SKS7
J
SKS8 Cr06 C140E3UCr4 13Х
5CrW2Si 6XB2C
S1 SKS4
6CrW2Si 5XB2CФ
S1 SKS41 4CrW2Si 4XB2C
W2-91/2 SKS43 BW2 100V2 K
W2-8 SKS44
SKS3 9CrWMn 9ХВГ
ALLOY TOOL STEEL

SKS31 CrWMn 105WCr6 105WCr5 ХВГ

TOOL HOLDING
SKS93
O
SKS94
SKS95 8MnSi
D3 SKD1 Cr12 BD3 X210Cr12 X200Cr12 Х12
SPARE PARTS

D2 SKD10 Cr12Mo1V1 X153CrMoV12 X12MФ


D2 SKD11 Cr12MoV BD2 X153CrMoV12 X160CrMoV12 P
A2 SKD12 Cr5Mo1V BA2 X100CrMoV5
SKD4 X32WCrV3
H21 SKD5 3Cr2W8V BH21 X30WCrV9-3 X30WCrV9
TECHNICAL

H11 SKD6 4Cr5MoSiV BH11 X38CrMoV51 X38CrMoV5 4Х5МФС R


H13 SKD61 4Cr5MoSiV1 BH13 X40CrMoV51 X40CrMoV5 4Х5МФ1С
H12 SKD62 BH12 X35CrWMoV5 3Х3М3Ф
H10 SKD7 4Cr3Mo3SiV BH10 X32CrMoV33 32CrMoV12-18
H19 SKD8 BH19
INDEX

SKT3 55CrNiMoV4 T
SKT4 5CrNiMo BH224 / 5 55NiCrMoV6 55NiCrMoV7 5ХНМ

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MATERIAL CROSS REFERENCE CHART

� Steel
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA
CLASS
AISI / SAE JIS GB BS DIN NF ГОСТ
75
1075
SUP3 80
1078
85
SUP6 55Si2Mn 56SiCr7 60Si7 60С2
60Si2Mn
SPRING STEEL

9260 SUP7 61SiCr7 60Si7 60С2Г


60Si2MnA
5155 SUP9 55CrMnA 55Cr3 55Cr3
5160 SUP9A 60CrMnA 55Cr3 60Cr3
6150 SUP10 50CrVA 735A51, 735H51 50CrV4 51CrV4 ХФА50ХГФА
51B60 SUP11A 60CrMnBA 51CrV4 50ХГР
9254 SUP12 685A57, 685H57 54SiCr6 54SiCr6
4161 SUP13 60CrMnMoA 705A60, 705H60 60CrMn3-2 60CrMo4
1110 SUM11
1108 SUM12 Y12
1212 SUM21
1213 SUM22 Y15 (230M07) 9SMn28 S250
FREE CUTTING CARBON STEEL

12L13 SUM22L Y12Pb 9SMnPb28 S250Pb


1215 SUM23
SUM23L
12L14 SUM24L Y15Pb 9SMnPb28 S250Pb
SUM25 9SMn36 S300
1117 SUM31 15S10
SUM31L
SUM32 Y20 210M15, 210A15 (13MF4)
Y30
1137 SUM41 (35MF6)
Y35
1141 SUM42 Y40Mn (45MF6.1)
1144 SUM43 (226M44) (45MF6.3)
51100 SUJ1 GCr4
CARBON CHROMIUM
BEARING STEEL

52100 SUJ2 GCr5 100Cr6 100Cr6 ЩХ15


ASTM A 485
SUJ3 GCr15SiMn
Grade 1
SUJ4 GCr15SiMo
SUJ5 GCr18Mo
TECHNICAL

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MATERIAL CROSS REFERENCE CHART

� Cast Iron

GRADES
CLASS
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA A
AISI / SAE JIS GB BS DIN NF ГОСТ
NO.20 FC100 HT100 100 СУ10

LINEUP / INSERTS
NO.30 FC150 HT150 150 GG15 FGL150 СУ15
GRAY CAST IRON

NO.35 FC200 HT200 200 GG20 FGL200 СУ20 B


NO.45 FC250 HT250 250 GG25 FGL250 СУ25
NO.50 FC300 HT300 300 GG30 FGL300 СУ30

45º / 70º LEAD


NO.60 FC350 HT350 350 GG35 FGL350 СУ35
C
GG40 FGL400 СУ40
60-40-18 FCD400 QT400-18 400/17 GGG40 FGS370-17 ВУ40
NODULAR CAST IRON

65-45-12 FCD450 QT450-10 420/12 FGS400-12 ВУ45

75º LEAD
70-50-05 FCD500 QT500-7 500/7 GGG50 FGS500-7 ВУ50 D
80-60-03 FCD600 QT600-3 600/7 GGG60 FGS600-2 ВУ60
100-70-03 FCD700 QT700-2 700/2 GGG70 FGS700-2 ВУ70
120-90-02 FCD800 QT800-2 800/2 GGG80 FGS800-2 ВУ80

90º LEAD
E
QT900-2 900/2 ВУ100

� Non-Ferrous Metal

HIGH FEED
F
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA
CLASS
AISI / SAE JIS GB BS DIN NF ГОСТ
A99

MULTI-FUNCTION
1199 1A99 A199.99R

1A97 A199.98R A97 G


1A95 A95

A1080 1A80 1080(1A) A199.90 1080A A8

SLOT MILLS
1050 A1050 1A50 1050(1B) A199.50 1050A A5

Amg
H
5052 A5052 5A02 NS4 AlMg2.5 5052

5A03 NS5 AMg3


ALUMINUM ALLOY

RADIUS / BALL-NOSE OTHER APPLICATIONS


5056 A5056 5A05 NB6 AlMg5 AMg5V

5456 A5556 5A30 NG61 5957 J


2036 A2117 2A01 AlCu2.5Mg0.5 2117 D18

A2017 2A11 HF15 AlCuMg1 2017S D1

2124 A2024 2A12 AlCuMg2 2024 D16AVTV


K
2319 2B16

A2N01 2A80 AK4

AK2

TOOL HOLDING
2218 A2018 2A90

2014 A2014 2A14 AlCuSiMn 2014 AK8 O


6061 A6061 6061 6061

7175 A7075 7A09 AlZnMgCu1.5 7075 V95P


SPARE PARTS

356.2 AC4C ZAlSi7Mn LM25 G-AlSi7Mg


P
ALUMINUM ALLOY CASTING

413.2 AC3A ZAlSi12 LM6 G-Al12 A-S12-Y4 AL2

355.2 ZAlSi5Cu1Mg AL5

413.0 AC8A ZAlSi2Cu2Mg1 G-Al12(Cu)


TECHNICAL

ZAlCu5Mn AL19 R
201.0 ZAlCu5MnCdVA

520.2 ZAlMg10 LM10 G-AlMg10 AG11 AL8

ZAlMg5Si G-AlMg5Si AL13


INDEX

800.823.7284
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INSERT GRADES CROSS REFERENCE

� Coated Carbide (Milling) ‌• This table is Kyocera´s own estimation based on publications and
is not authorized by companies mentioned in it.
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Class Symbol

PR830 JC5003 JP4105


GC1025
P10 PR1025 JC5030 JX1020 F7010 -
GC1010
- ACP100 - KC715M -
PR1225 JC8003 JP4005

PR1525 JP4120
GC1130 IC330
PR830 JC730U JS4045 MP1500
MP6120 TM1 GC1030 KC522M IC250
JC5015 JP4020 T250M T313W
P20 PR1025 JC5030 TB6020
F7030 DT4 GC4220
T25M
ACP200
AH725
KC525M IC520M
PR1225 UP20M DM4 GC4020 KCPM20 IC950
JC8015 JX1015 T20M
PR1230 GC4030 IC5400
GX2140
P (Steel)

CY250 IC330
MP2500 T3130 KC994M
CY9020 MP6130 IC328
GC1130 T250M GH330 KC725M
JC5015 TB6045 F7030 AC230 IC635
P30 PR1230 JC5040 JX1045 VP15TF
ZM3 GC4040 T25M
ACP300
AH120 KC792M
IC830
GC4230 F25M AH330 KC530M
JM4060 VP30RT IC908
F30M AH730 KCPK30
GX2160 IC928

CY250 MP3000
AC230 IC635
HC844 GC4040 T350M
P40 - JC5040
TB6060
VP30RT -
GC4240 T60M
ACZ330 AH140 KC735M IC928
ACZ350 IC4050
JX1060 T25M

CY9020 ACM100
PR1025 GC1025
M10 JX1020 F7010 - - ACM200 - KC522M -
PR1225 JP4020
GC1030
EH10Z

JC730U F7030 MP2500


GH330
JC1341 CY150 UP20M T250M
M (Stainless Steel)

PR1525 ACM100 AH330 IC380


JC5015 TB6020 VP15TF DT4 T25M KC730M
M20 PR1025 JC5030 JX1015 VP20RT DM4
GC2030
F20M
ACP200 AH120
KC525M
IC908
PR1225 EH20Z AH130 IC928
JC5040 CY250 MP7030 F25M
AH725
JC7560 MP7130 F30M

JM4160
JC5015 JM4060 F7030 T350M AMC300 KC994M IC380
CA6535 GC1040 T3130
M30 JC5030 TB6045 VP30RT ZM3 T250M ACP300 KC725M IC328
PR1535 JC5040 JX1045 MP7140
GC2040
F40M ACZ350
AH130
KCPK30 IC330
GX2160

M40 - JC8050 - VP30RT - - MM4500 ACZ350 AH140 - IC830

IC5100
K01 - JC8003 TB6005 - - - MH1000 - AH110 -
IC4100

IC5100
PR1510 JP4005
JC600 MP8010 GC1010 MK1500 T1015 IC4010
CY10H ACK200 KCK15
K10 PR905 JC610
CY100H
MC5020 - GC3220 T150M
AC211
T1115
KC915M
IC910
K (Cast Iron)

PR1210 JC605W VP10RT K15W F15M AH110 DT7150


CY9020
IC810

MP1500
CA420M JC605X GC1020 KC520M
CY150 T150M EH20Z IC810
JC610 VP15TF GC3020 AH120 KC920M
K20 PR905 JC5015
TB6020
VP20RT
-
K20W/K20D
T250M ACZ310
AH725 KC925M
IC910
PR1210 JX1015 MK2000 ACK300 IC928
JC8015 GC3330 KC992M
MK2050

GC3040 MK3000
K30 - JC5080 - - -
GC4040 T250M
- GH130 KC930M IC928

CA6535 IC903
PCS08M ACM100
IC8015 MP9120 GC1030 IC807
S10 PR1535 IC5015
PTH13S
VP15TF
-
GC1025
MS2050 ACM200 - KC510M
IC808
S (Heat-resistant Alloy)

PR1210 JS1025 ACM300


IC908

IC903
CA6535 IC8015 MP9120 IC807
GC1030
IC5015 CY100H VP15TF IC808
S20 PR1535 JC8050 CY10H MP9130
- GC2030 - ACM200 - KC525M
IC908
PR1210 S30T
JC7560 MP9030 IC830
IC928

JC8050 GC2040 IC328


S30 PR1535 JC7560
- - -
S40T
F40M ACM300 - KC725M
IC330
TECHNICAL

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INSERT GRADES CROSS REFERENCE

� Cermet (Milling) ‌• This table is Kyocera´s own estimation based on publications and
is not authorized by companies mentioned in it.
Classification

GRADES
Class Symbol
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar A

NIT NS530 KT530M


P10 TN60 CX75
CH550 NX2525 - - C15M -
NS730 KT195M
-

LINEUP / INSERTS
NAT CH570 NS530 HT7
B
P (Steel)

TN60 C7X C15M T250A


P20 CX75 CH7030 NX2525 CT530 NS730 KT530M IC30N
TN100M CX90 MZ1000
C7Z MP1020 T1500A
NS740 KT605M

45º / 70º LEAD


CX90
P30 - CX99 CH7035 NX4545 - - - T4500A NS540 - IC30N C
SC30

M10 TN60 - - NX2525 - - C15M - - - -

75º LEAD
D
M (Stainless Steel)

NIT CH550 KT7


TN60
M20 CX75 CH570 NX2525 - CT530 C15M T250A NS530 KT530M IC30N
TN100M NAT CH7030 KT605M

90º LEAD
CX75
M30 -
CX90
- NX4545 - - - T4500A
NS740
- -
E
CX99 N308
SC30

K01 -

HIGH FEED
LN10 - - - - - - - - -
F
K (Cast Iron)

LN10
K10 - CX75
CH550 NX2525 - - - - - - IC30N

MULTI-FUNCTION
CH7030
K20 - NIT
CH7035
NX2525 - - - - - - - G

SLOT MILLS
H

RADIUS / BALL-NOSE OTHER APPLICATIONS


J

TOOL HOLDING
O
SPARE PARTS

P
TECHNICAL

R
INDEX

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INSERT GRADES CROSS REFERENCE

� CVD Coated Carbide (Turning) ‌• This table is Kyocera´s own estimation based on publications and
is not authorized by companies mentioned in it.
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Class Symbol

HG8010 UE6105 GC4305 TP0501 KCP05B


CA510 AC700G T9005 IC8150
P01 JC110V HC5000 UE6005 - GC4005 TP0500 KCP05
CA5505 HG3305 UE6015 GC4205 TP1000
AC810P T9105
KC9105
IC9150

MC6015
CA510 GC4205
GM10 UE6105 TP1501 AC700G T9005 KCP10B
CP2 GC4015 IC8150
CA515 JC110V GM20 UE6110 TP1000 AC2000 T9105 KCP10
P10 CP5 GC3115 IC9150
CA5505 JC215V GM8015 UE6005
CP7 GC4215
TP1500 AC810P T9015 KC9010
IC9250
CA5515 HG8010 UE6010 TP100 AC820P T9115 KC9110
GC4315
UE6020

CA525 GC4025 KCP25B


MC6025 TP2501 AC2000 T9015 IC8250
P (Steel)

GM20 CP2 GC4215 KCP25


CA5515 JC110V UC6010 TP2000 AC3000 T9115 IC9125
P20 GM8020 CP5 GC4220 KC9125
CA5525 JC215V
HG8025
UE6110
CP7 GC4225
TP2500 AC820P T9025
KC9225
IC9250
CR9025 UE6020 TP200 AC830P T9125 IC9350
GC4325 KC9325

CA525 TP2501
CA5525 MC6025 GC4225 AC3000 T9125 KCP30B
GM25 TP2500 IC635
JC215V UE6020 GC4230 AC630M T9035 KCP30
P30 CA530 JC325V
GM8035
UE6035
-
GC4235
TP2000
AC830P T9135 KC9040
IC8350
CA5535 HG8025 TP3500 IC9350
UH6400 GC2135 ACP100 T3130 KC9140
CR9025 TP200

KCP40B
JC325V GC4035 AC630M
CA530 UE6035 T9035 KCP40
P40 JC450V GX30 - GC4235 TP40 AC830P IC635
CA5535 JC540V
UH6400
GC4240 ACP100
T3130 KC9140
KC9240

KCM15B
KCM15 IC8250
MC7015 CP2 TP1500 T9015
M10 CA6515 JC110V GM10
US7020 CP5
GC2015
TP100
AC610M
T9115
KC9010 IC9250
KC9110 IC9350
KC9210

KCM25B
AC6030M T6020 IC6015
GC1515 KCM25
JC110V GM8020 US7020 CP2 TM2000 AC610M T6120 IC8350
M20 CA6525 GC2015 KC9025
M (Stainless Steel)

JC215V HG8025 MC7025 CP5 TP200 AC630M T9115 IC9250


GC2025 KC9125
AC830P T9125 IC9350
KC9225

IC6025
JC215V AC6030M T6030 KCM35B
GM25 MC7025 GC2040 TM4000 IC8350
M30 - JC325V
GM8035 US735
-
GC235 TP300
AC630M T6130 KCM35
IC9350
JC525X AC830P T9125 KC9240
IC4050

KC9045
M40 - JC525X GX30 US735 - - TP40 - -
KC9245
IC635

JC105V HG3305 KC9105 IC5005


MC5005 TK1000 AC405K
CA310 JC605X HG3315 GC3205 T5105 KC9315 IC428
K01 UC5105 CP1 TH1000 AC410K
CA5505 JC605W HX3505
UC5015
GC3210
TK1001 AC300G
T5010 KCK05B IC9007
JC050W HX3515 KCK05 IC9150

JC050W UC5015 KC9110 IC5010


CA310 GM8015 GC3205 TK1000 T515
JC110V UC5105 CP1 AC410K KC9120 IC418
HX3515 GC3210 TK2000 T5105
K10 CA315 JC605X
HG8010
UC5115 CP2
GC3215 TK2001
AC415K
T5115
KC9315 IC428
CA5505 JC605W UE6010 CP5 AC700G KCK15B IC9015
K (Cast Iron)

HG3315 GC3115 MK1500 T5010


JC108W MC5015 KCK15 IC9007

MC5015 KC9125
JC110V GC4225
MY5015 TK2000 AC420K T5115 KC9320
CA315 JC215V GM8020 CP2 GC3215 IC418
K20 UE6010 TX150 AC700G T5125 KC9325
CA320 JC605X HG8025
UC5115
CP5 GC3220
TP200 AC820P T5020 KCK20B
IC9015
JC605W GC3225
TECHNICAL

UE6110 KCK20
R

TP2500 T5125 KCP25B


K30 - JC215V GM25 UE6110 - GC3040
TP200
-
T9125 KC9320
-

800.823.7284
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INSERT GRADES CROSS REFERENCE

� PVD Coated Carbide (Turning) ‌• This table is Kyocera´s own estimation based on publications and
is not authorized by companies mentioned in it.
Classification

GRADES
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Class Symbol A
P01 PR1005 JC5003 - - - - - ACZ150 - KC5510 -

LINEUP / INSERTS
PR930
PR1005 VM1
PR1025 TM1 KC5010 B
CY15 ACZ150 IC507
JC5003 TA1 KC5510
P10 PR1115 JC5030
CY150 VP10MF
TAS
GC1025 CP200 ACZ310 AH710
KU10T
IC807
PR1215 IP2000 AC520U IC907
DT4
PR1425 DM4
PR1225

45º / 70º LEAD


C
PR930
P (Steel)

PR1025 VP10RT AH710 KC5025


QM1 GC1020
JC5015 VP15TF ACZ310 AH725 KC5525 IC507
PR1115 CY150 VM1 GC1025
P20 JC5030 VP20MF CP250 ACZ330 AH730 KC7215 IC907
PR1215 JC5040
IP2000
UP20M
TA1 GC4125
AC520U SH725 KC7315 IC908
PR1425 TAS GC1125
VP20RT SH730 KU25T

75º LEAD
PR1225 D
CY250 VP10RT GC1125 KC7015
ACZ330 GH330 IC328
PR1025 JC5015 CY9020 VP15TF ZM3 GC1145 KC7020
P30 CP500 ACZ350 AH120 IC928
PR1225 JC5040 HC844 VP20MF QM3 GC1115
AC530U AH740
KC7235
IC3028
IP3000 UP20M TAS GC1105 KU25T

90º LEAD
ZM3 AH140 KC7030
E
P40 - JC5040
CY250
HC844
QM3
TAS
GC1145
GC2145
CP500 ACZ350 AH740
J740
KC7040
KC7140
IC328
IC3028

PR1025 GC1005 KC5010 IC507

HIGH FEED
VM1 TS2000 EH510Z
VP10MF GC1025 KC5510 IC520
M10 PR1215 JC5003 IP050S
VP10RT
TM1
GC1105
CP200 ACZ150 AH710
KC6005 IC807 F
PR1225 TA1 CP250 AC510U
GC15 KCU10 IC907

PR930 AH630

MULTI-FUNCTION
QM1
PR1025 VP10RT GC1025 AH725 KC5025 IC308
JC5015 VM1 TS2500 EH520Z
M (Stainless Steel)

VP15TF GC1115 AH730 KC5525 IC507


M20
PR1125 JC5030 IP100S
VP20MF
TA1
GC4125
CP200 ACZ150
GH330 KC7020 IC907 G
PR1215 JC5040 GX30
UP20M
TAS
GC1125
CP250 ACZ310
GH730 KC7025 IC908
PR1425 JC8015 DT4 CP500 AC520U
VP20RT GC30 SH725 KCU25 IC3028
PR1225 DM4
SH730

SLOT MILLS
VP15TF ACZ330 IC908
M30
PR1125 JC5015
JC5030
CY250 VP20MF
ZM3
QM3
GC1020
GC2035 CP500
ACZ350 AH120 KC7030 IC1008 H
PR1535 JC5040
CY9020 UP20M
TAS GC2030
AC530U AH725 KC7225 IC1028
MP7035 AC6040M IC3028

RADIUS / BALL-NOSE OTHER APPLICATIONS


ZM3 J740 IC228
GC2145 AC6040M
M40 - - - MP7035 QM3
GC1145
-
ACZ350
AH140 - IC928
TAS AH645 IC328 J
K01 - JC5003 - - - - - EH10Z AH110 KC5515 IC910

IC807
EH10Z
PR905 JC5003 CY100H TA1 TS2000 GH110 KC5010 IC910
K10 VP05RT GC1010 EH510Z
PR1215 JC5015 CY10H TM1 CP200
AC510U
AH110 KC7210 IC507
IC908
K
K (Cast Iron)

KC5025
EH20Z
VP10RT TS2500 KC5525
PR905 IP2000 QM1 GC1020 ACZ310 AH120 IC508
K20

TOOL HOLDING
JC5015 VP15TF CP200 KC7015
PR1215 CY9020
VP20RT
TA1 GC1120
CP250
AC520U AH725
KC7215
IC908
AC530U
KC7315 O
VP15TF QM3 IC508
K30 - - -
VP20RT TA3
GC1030 CP500 ACZ310 - KC7225
IC908
SPARE PARTS

MP9005 AH8005
S01 PR1305 JC5003 -
VP05RT
- - - -
AH905
- - P
S (Difficult-to-cut Materials)

AH8015 IC807
MP9005 GC1105
PR1305 JC5015 CP200 AH905 KC5010 IC808
S10 JP9105 MP9015 - GC1005 AC510U
PR1310 JC8015
VP10RT GC1025
TS2000 SH730 KC5510 IC907
TECHNICAL

AH110 IC908
R
PR1310 MP9015 AH8015 IC806
JC5015 GC1025 CP250 AC510U KC5025
S20 PR1325 JC8015
JP9115 MT9015 -
GC1125 TS2500 AC520U
AH120
KC5525
IC808
PR1535 VP20RT AH725 IC908
INDEX

S30 PR1535 - - VP15TF - GC1125 - AC520U AH725 - IC328 T

800.823.7284
Visit us online at KyoceraPrecisionTools.com R19
INSERT GRADES CROSS REFERENCE

� Cermet (Turning) ‌• This table is Kyocera´s own estimation based on publications and
is not authorized by companies mentioned in it.
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Class Symbol
TN610 NS520
AP25N T3N KT1120
TN6010 LN10 T110A GT530 IC20N
P01 CH350 VP25N T15 - - KT125
PV710 CX50
NX1010 Q15
T1000A GT720
HTX
IC520N
PV7010 J530

TN610
TN6010
TN620 LN10 NS9530
T1500Z IC20N
CX50 NX2525 T15 TP1020 NS520 KT315
TN6020 CH350 CT5015 T2000Z IC520N
P10 CX75 AP25N C7Z CM GT9530 KT175
PV710 NIT
CZ25
VP25N Z15
CT525
CMP
T1200A
GT530 HT2
IC530N
P (Steel)

PV7010 T1500A IC75T


PX75 GT730
PV720
PV7025
TN620 CX50 MP3025 T1200A IC20N
TN90 CH550 NS9530
CX75 NX2525 T15 CT525 TP1020 T1500A IC520N
CH7030 NS530/730 PS5
P20 TN6020 CX90
CZ1025
NX3035 C7X CT530 C15M T1500Z
GT9530 KT5020
IC530N
PV720 NAT AP25N C7Z GC1525 TP1030 T2000Z IC75T
CZ25 GT530/730
PV7025 PX90 VP45N T3000Z IC30N

CX90
NX4545 N40 CT530 T3000Z IC75T
P30 - CX99 -
VP45N C7X GC1525
TP1030
T250A
NS740 -
IC30N
SUZ

TN620
TN60 T15
NX2525 T110A KT1120
TN6020 C7X CT5015 CM NS520 IC20N
M10 LN10 CH350 AP25N T1000A KT315
PV720 VP25N
C7Z CT525 CMP
T2000Z
J530
KT125
IC520N
PV7020 Z15
PV7025
M (Stainless Steel)

TN620
TN90 CX50
NX2525 NS530 KT175
CX75 CH550 C7X
TN6020 NX3025 CT530 TP1020 T1500A NS730 HT2 IC30N
M20 PX75 CH7030 C7Z
PV720 NIT CZ1025
AP25N
Q15
GC1525 C15M T2000Z GT530 PS5 IC530N
PV7020 VP25N GT730 KT5020
NAT
PV7025
CX75
CX90
T3000Z
M30 - PX90 CZ25 NX4545 C7X - TP1030
T250A
NS740 - -
CX99
SUZ

T3N
AP25N T110A
K01 PV7005 LN10 -
VP25N
T15 - -
T1000A
NS520 KT1120 -
Q15

TN610
K (Cast Iron)

TN6010 T15 NS530


NX2525 T1200A
C7X NS730 KT315
K10 PV710 LN10 CH350 AP25N
C7Z
CT5015 - T1500A
GT530 HTX
-
PV7010 VP25N T2000Z
Z15 GT730
PV7005
NX2525
K20 - NIT CZ25 AP25N - - - T3000Z - KT5020 -
VP25N
‌• Boldface grade shows PVD Coated Cermet.
� Carbide
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Class Symbol
P10 - SRT WS10 STi10T - S1P - ST10P TX10S K2885 IC70

SRT STi20 TX20 IC70


P20 - DX30
EX35
UTi20T
- SMA S10M ST20E
TX25
K125M
IC50M
P (Steel)

SR30 A30N
EX35 TX30 IC50M
P30 - DX30
EX40
UTi20T - SM30 S25M A30
UX30
KMF
IC54
DX35 ST30E
SR30
P40 - DX35
EX45 - - S6 S60M ST40E TX40 PVA IC54

WH02 H1 TH03 K68


K01 - KG03
WH05
HTi05T - H1P -
H2 KS05F K10
IC04
H1P G1F KMI
KW10
K (Cast Iron)

KG10 EH10
K10 WH10 HTi10 KM1 H10 890 TH10 K8735 IC20
GW15 KT9
HM
EH510
H10T K313
883 G10E G2F
CR1 HTi20T IC20
K20 GW25 KG20
WH20
UTi20T
KM3 H13A 890 EH20 KS15F KMF
IC10
HX EH520 KS20
TECHNICAL

G3 G3 IC10
K30 - KG30 - - - - 883 THR
R G5
G10E UX30 IC28
V40 - GD195
WH50 GTi30 - - - G5 D40 - -
V (Wear and Shock
Resistant Tool)

MH3
GTi35
MH4
V50 VW50 GD174
WH60 GTi40 - - - G6 D50 - -
GTi30S
GD201
MH5
MH7 GTi40S G7
V60 - MH8
WB60
GTi50S
- - -
G8
D60 - -
GD206

800.823.7284
R20 Visit us online at KyoceraPrecisionTools.com
INSERT GRADES CROSS REFERENCE

� Ceramic ‌• This table is Kyocera´s own estimation based on publications and


is not authorized by companies mentioned in it.
Classification

GRADES
Class Symbol
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar A
SE1
KA30 HC1
NB90S KW80
A65 KT66 NPC-H2 HC2 CC620

LINEUP / INSERTS
K01 - - - NB90M - KY1615 -
PT600M NPC-A2 HC5 CC650
WX120 AC5
CS7050 HC6
HW2 B
K (Cast Iron)

A65 KT66 KYK10


A66N NX WA1 KYK25
CC6090
NXA HC2 WX120 LX11 KB90
K10 PT600M -
Whisker
-
HC6
CC6190 -
NS260C LX21 KY1320
-

45º / 70º LEAD


CS7050 GC1690
WIN HC7 KY3000
KS6050 KY3400 C
SX6 CC6090 KS20 KYK35
K20 KS6050 - - - SX9 CC6190 - WX120 FX105 KY3400 -
SP9 GC1690 CX710 KY3500

S01 - - - - - CC650 - - - KY2100 -


S (Difficult-to-cut

75º LEAD
KYS25 D
Material)

CF1 WA1 CC670


Whisker KY4300
S10 KS6030 CA200
WIN
- WA5 CC6060 - WX120 TH10
KY1525
-
KS6040 SX9 CC6065
KY1540

S20 - - - - - - - WX120 KS20 KYS30 -

90º LEAD
A65
KT66 HC4 CC650
LX11 E
H01 - NPC-A2 - HC7 CC670 - NB100C KY4400 -
H (Hardened

A66N ZC7 CC6050


LX21
Material)

PT600M
A65
NPC-A2 ZC7
KT66

HIGH FEED
H10 - Whisker - WA1 CC670 - - TH10 KY4300 -
A66N WIN WA5 F
PT600M
‌• Boldface grade shows Coated Ceramic.
� CBN

MULTI-FUNCTION
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Class Symbol G
B20 CB7525 BX910
CBN050C BN500 IB50
K01 KBN475 JBN795 - MB710 B22 CB50
CBN300P BNC500
BX930 -
IB85
B30 CB7050 BX950
K (Cast Iron)

MB710 CBN20 BN600 BX950

SLOT MILLS
KBN60M B22 CB50 KB1630 IB55
K10 JBN330 BH200 MB5015 CBN200 BN700 BXC90
KBN900 MB4020
B23 CB7050
CBN300 BN7000 BX470
KB9610 IB90 H
MB730 CBN350 BX950
B16 BN7000
K20 KBN900 - BH250 MBS140
B40
- CBN500
BNS800
BXC90 KB9640 -
BC5030 CBN600 BX90S

RADIUS / BALL-NOSE OTHER APPLICATIONS


BN1000
KBN510 CBN050C BXA30
H01 KBN05M DH102 -
BC8110
MBC010
B24
CB20
CBN010
BNX10
BNC100
BX310
KB1610
IB20H
IB25HC
J
B52 CBN10 BXC30
H (Hardened Material)

KBN10M MB810 BNC160 IB50


CBN100 BXM10
BNC2010
BC8120 BNC160 BXM10
KBN525 B24 CBN150 KB1615
JC6102 MBC020 CB7015 BNX20 BXA40
B36 CBN060K KB1625
H10 KBN05M JC8003 BH200 BC8020 CB7050 BN2000 BX330 IB50
KBN25M JBN500 MB8025
B54
B52
CB50
CBN200
CBN160C
BNC200 BX360
KB5610
KB9610
K
MB825 BNC2020 BXC50

KBN30M BC8120 CBN350


JC8003 BNX25 BX380 KB1340
MBC020 B22 CB7025 CBN300P IB55
H20 KBN35M JC5015 BH250
BC8020 B36 CB7525 CNB400C
BN350 BXC50 KB5625
IB25HA

TOOL HOLDING
KBN900 JBN245 BNC300 BXM20 KB9640
MB8025 CBN500

KBN65B O
Stainless

BN350 BX450
KBN570
Steel

JBN795
- - MB4020 - - CBN200 BN7000 BX470 - -
KBN65M JBN500
BN7500 BX480
KBN70M
SPARE PARTS

‌• Boldface grade shows PVD Coated CBN.


� PCD (Diamond) P
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Class Symbol
DA90 PD100
TECHNICAL

JDA30 CD05 PCD05 DX180


N01 KPD001 - MD205 PD1 DA1000 KD1400 -
JDA735 CD10 PCD10 DX160
R
N (Non-ferrous Metals)

DA2200 KD1405
KPD001
DA150 KD100
KPD010 JDA40 PCD10
N10 - MD220 PD2 CD10 DA1000 DX140 KD1400 ID5
KPD230 JDA745 PCD20
DA2200 KD1415
KPD250
INDEX

KPD001 T
KPD010 JDA10 PCD30 DA1000 DX110
N20 - MD230 - - KD1425 -
KPD230 JDA715 PCD30M DA2200 DX120
KPD250

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CHIPBREAKER CROSS REFERENCE

� Molded Chipbreaker Cross Reference Table


‌• This table is Kyocera´s own estimation based on publications and
� Negative Inserts is not authorized by companies mentioned in it.
Kyocera
Cutting Range Chipbreaker for Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
General
Chipbreaker Sticky Material /
Soft Steel

Finishing SEW AFW


WP - - - SW - WL WF W-MF2 FW -
(with Wiper Edge) LUW FW

Finishing - Medium WM W-M3 ASW


WQ - - - MW - GUW MW WG
(with Wiper Edge) WMX W-M5 SW

F FH UL FP TF 01 FF
DP XF F1 FA BE BH XF F3P
Finishing FS FY WM FF1 SP FA AS UF
GP PP XP FT PF FE
PK ZF1
QF
FL LU TSF FS
SF

HQ PQ SU TS NS
AB B SH C
UA WV LC FF2 EX SJ CB RP
Finishing - Medium CQ CJ XQ UT
CE SA
WR PF MF2 SX UJ 11 17 FN
NF
Carbon Steel /

VC VF CT LP SY
Alloy Steel

SE 27 ZF

PG XM UA
AE MV MP AM DM
UR Z5 QM M3 UG M3P
Medium - Roughing GS XS UB
DE MA
ZW1 SM SMC MF3 GE
NM TM MN
TF
PS AH MH ZM
PM GU

M5 MU
Medium - Roughing PT GC AR GH MR TH 32Y RP R3P
- GS MR5 UX
High Feed Rate GT PQ AY RP XMR
MR6 ME
32 37 RN NR

Standard GG LG MT Standard MC MU 31 33
Roughing - RE G MR7 PR MG GN
PH GQ Standard 23 MX UZ F-K THS

H HX HV HR R4 R5 TU
Roughing One Side GS RM QR PR HG HP RH
PX - HE TE HX HZ - R6 R7 RR6 57 65 TNM
High Feed Rate UC UP
UE HL HM
HR
RP
MP
TUS
RM

GU BH FS SH
Finishing - SF ZF1 MF - SU EF SF SS FP F3M
MQ MP FJ LM
Stainless
Steel

MS MS MA GM MF1 MF3 HMM TF


DE MM MMC EG
GP MJ MM A3 A5 SM SA P MP PP
Medium - Roughing MU - SZ
SE
ES MH
ZP WS MR XMR
M5 56
EX MU
S MS M3M
TK PV SMR UP EM
GH GJ RM R8 RR9 SH R3M

C AH VA LK MF KF UZ UX Standard
Medium - - - - FN -
Cast Iron

Standard VY Standard KM UJ 33 CF

K GH CM
Roughing - - - - KR KRR - GZ RP UN -
GC ZS RK CH
Non-ferrous
Metals

GP
Medium - Roughing AH - - - - - AL 95 AG P
MS
PP

� Positive Inserts
Kyocera
Cutting Range Chipbreaker for Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
General
Chipbreaker Sticky Material /
Soft Steel
Minute D.O.C. CF - - - - - - - - 01 - -

Finishing LUW
WP - - - SW - WF WK W-F1 - FW WF
(with Wiper Edge) SDW
Carbon Steel /

FB
DP GP FV SQ AZ3 AMX PF PF PSF 11 GF PF
Alloy Steel

Finishing XP ASF - FF1 FC FK


PP VF FP SMG AZ7 UF XF
FP LU
23 UF FP SM
ACB MQ MV PM LB SF PS PSS
Finishing - Medium � HQ XQ FT
JE
LP
AF1
UM SMC
F1
SU 24
LF 14

No PF
Finishing - Medium � GK - BM JQ
Indication
QD CL
PM XM
MF2 - - - -

PR UR MU GM
Medium Standard - - J MP Standard AM3
KM XR
F2
SC
PM
MP MR
Standard
TECHNICAL

Stainless

R FM FV JS PF FW FP
Steel

Finishing MQ - - MP
SV LM
- MF MMC - LU
PSF MW
WF
Non-ferrous
Metals

AG AF
Finishing - Medium AH - ALU - AZ - AL AL
AW
AL HP
AS

800.823.7284
R22 Visit us online at KyoceraPrecisionTools.com
CHIPBREAKER CROSS REFERENCE

� Positive Inserts (For Small Parts Machining)

GRADES
A
Cutting Range Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar

Minute D.O.C. CF - - - - - - - 01 - -

LINEUP / INSERTS
Carbon Steel /

CK FP FV AZ7 AMX SI 11 PF
Alloy Steel

Finishing ASF JQ PF XF FF1 PF


GF SMG ZR FC UF FP SM
B
GQ ACB LP AM AM3 F1
Finishing - Medium JE PM XM SU PS LF 14
SK FT MV YL MF2

Medium GK - J MP Standard QD CL PR F2 SC PM MF MP Standard

45º / 70º LEAD


Stainless

FM FV PF FW FP C
Steel

Finishing MQ - MP
SV
- MF - LU
PSF MW
WF
Non-ferrous
Metals

AG AF
Finishing - Medium AH ALU - AZ - AL AL AL HP

75º LEAD
AW AS
D

� Cera-Notch Conversion Chart

90º LEAD
E
Insert Style Kyocera Horizon Tool-Flo Kennametal RTW Valenite Sandvik Mitsubishi

Notch Style Grooving Insert


Face Grooving KCFP HF FLF NF - - TLF* EF

HIGH FEED
ID/OD Grooving KCG/KCGP HG FLG NG PG VLG TLG* EG
F
ID/OD with Chipbreaker KCGP MY HG RK-LK FLG CB NG RK-LK PG RK-LK - - EG RK-LK

MULTI-FUNCTION
ID/OD with Positive Rake KCGP HGP FLGP NGP - VLGP TLGP* EGP

ID/OD Deep Grooving KCGDP HGD FLGD NGD PGD - - EGD G


Full Nose Radius KCRP HR FLR NR PR VLR TLR* EGR

Full Nose Radius with


KCRP HRP FLRP NRP PRP VLRP TLRP* -
Postive Rake

SLOT MILLS
Notch Style Threading Insert H
60° V Partial Profile KCT HT FLT NT PT VLT TLT* ET

60° V Fine Pitch Positive KCTK HTK FLTK NTK PTK VLTK TLTK* -

RADIUS / BALL-NOSE OTHER APPLICATIONS


60° V Postive KCTP HTP FLTP NTP PTP VLTP TLTP* -
J
* Sandvik inserts require a Kyocera or industrial standard clamp due to different clamping system.

TOOL HOLDING
O
SPARE PARTS

P
TECHNICAL

R
INDEX

800.823.7284
Visit us online at KyoceraPrecisionTools.com R23
TROUBLESHOOTING

� Cutting Edges Figuration and Countermeasures


Typical Cutting Edge Figuration Observation Causes Countermeasures

• Deterioration of surface • Too high Vc • Reduce Vc


roughness and dimensional
• End of tool life • Change to higher wear resistant grade
accuracy
Nose Wear

• Burr formation • Too high f and Vc • Sharper cutting performance


• Cutting force increase • Reduce Vc
Notching • Change to higher heat resistant grade

• Chip control deterioration • Too high Vc • Reduce Vc


• Surface finish deterioration • Change to high speed type like Cermet
Crater Wear (peeled surface) or Al2O3 coated insert

• Workpiece dimension’s • Too high cutting load • Change to harder grade


change
• Inappropriate tool grade • Reduce f and ap
Plastic
• Crack at nose
Deformation

• Surface finish’s sudden dete- • Too high Vc • Reduce the pre-set tool life
rioration
• Change to higher wear resistant grade
Crack from
• Workpiece dimension chang-
Wear es

• Cutting force increase • Too high f • Reduce f and ap


• Surface roughness deteriora- • Chattering • Change to more rigid toolholder
Chipping tion
• Lack of insert toughness • Change to tougher grade

• Surface finish deterioration • Too low Vc • Increase Vc


Crack from • Cutting force increase • Improve sharp cutting performance
Welding or (rake angle, chamfer)
Built-up Edge

• Sudden cracking • Too high f and ap • Change to tougher grade


• Unstable tool life • Chattering • Enlarge chamfer
Mechanical
Fracture • Enlarge Corner-R(rε)
• Change to more rigid toolholder

• Cracking by heat cycle • Too high Vc and f • Reduce f


• Possible in interrupted cut- • Reduce Vc
Fracture from
ting and milling
Thermal Crack • Change to dry cutting
TECHNICAL

• Possible in high-hardness • Lack of insert toughness • Change to harder grade


material cutting (TiC-base ceramic to CBN.)
• Lack of toolholder’s rigidity
Flaking • Possible in machining with • Change to more rigid toolholder
chattering
• Change edge preparation

800.823.7284
R24 Visit us online at KyoceraPrecisionTools.com
TROUBLESHOOTING

� Milling
Check Item Insert Grade Cutting Conditions Tool Geometry Setting

GRADES
Machine
A
Coolant

Edge Strength / Honing

Wiper Edge (Relief Angle) Review


Change to More Thermal Shock

Workpiece / Tool Installation


Number of Inserts
Change to Tougher Grade

Approach Angle
Change to More Welding
Change to Harder Grade
Countermeasures

Insert with Chipbreaker

Corner Angle

LINEUP / INSERTS
Chip Pocket
Relief Angle

Insert Runout Check


Tool Path Review

Overhang Length
D.O.C.
Resistant Grade
Resistant Grade

Cutter Rigidity
B

Vc

fz

Power, Rigidity
Usage of Mist

Dry

45º / 70º LEAD


C
Problem Problem Item Higher (Larger)� Larger�
Lower (Smaller)� Smaller�

Unsuitable Cutting
Conditions
�� �

75º LEAD
Flank Wear Increase
Unsuitable Tool Geometry � �� �� � D
Unsuitable Cutting
Conditions
�� �� �� �
Rake Face Wear
Increase
Unsuitable Tool Geometry � �� �� ��
Edge Damage

90º LEAD
Unsuitable Cutting
�� �� � � E
Conditions
Chipping, Cracking
Unsuitable Tool Geometry � �� �� �� � � � � � �
Unsuitable Cutting
Conditions
�� �� �� �
Edge Breakage by

HIGH FEED
Thermal Shock
Unsuitable Tool Geometry � �� �� F
Unsuitable Cutting
Conditions
�� �� �
Built-up Edge

MULTI-FUNCTION
Unsuitable Tool Geometry � �� ��
Unsuitable Cutting
�� �� �� � G
Conditions
Poor Surface Finish
Unsuitable Tool Geometry � � �� �� � � � � �
Cutting Accuracy

Unsuitable Cutting
�� �� �� � �

SLOT MILLS
Conditions
Burr Formation
Unsuitable Tool Geometry �� �� �� � H
Unsuitable Cutting
Conditions
�� �� �
Workpiece Chip Off

RADIUS / BALL-NOSE OTHER APPLICATIONS


Unsuitable Tool Geometry �� �� �� �� �

Poor Planeness / Tool and Workpiece *5 J


�� �� � �� �� �� �� � � � � � �
Parallelness Evacuation �

Heavy Chattering, Unsuitable Cutting *1 *2 *4


�� � � �� �� �� �� � � � �
Vibration Conditions, Installation �� �� �
Others

Unsuitable Cutting *3 *6
Conditions
��
��


� K
Damaging Chips
Unsuitable Tool Geometry � �� �� ��

*1) To prevent chattering, the higher fz may be suitable.

TOOL HOLDING
*2) To prevent chattering, the larger ap may be suitable.
*3) Higher fz may be suitable. O
*4) Down-cut method is recommended for helical end milling.
*5) If the surface is warped by cutting heat.
*6) Compressed air is recommended.
SPARE PARTS

P
TECHNICAL

R
INDEX

800.823.7284
Visit us online at KyoceraPrecisionTools.com R25
TERMS AND ANGLES OF TOOLHOLDER

� Terms and Angles of Milling Cutters -FBE"OHMFBOE$IJQ5IJDLOFTT


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""YJBM3BLF"OHMF "3

*OTFSU m
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$"QQSPBDI"OHMF
$PSOFS"OHMF
$IJQT5IJDLOFTT
“G[
$VUUJOH&EHF"OHMF G[
m
55SVF3BLF **ODMJOBUJPO"OHMF
"OHMF *OTFSU
$VUUFS%JBNFUFS
%JBNFUFSBU&EHF1PJOU
%0$
33BEJBM3BLF"OHMF
 33

$IJQT5IJDLOFTT
“G[

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m

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$IJQT5IJDLOFTT
� Function of Tool Angles
Symbol Name Function Effect

Axial Rake Angle


A Controls chip flow direction and cutting force When it is positive ··· Good cutting performance and less chip welding
(A.R.)

Radial Rake Angle


R Controls chip flow direction and cutting force When it is negative ··· Good chip evacuation
(R.R.)

When it is large ··· Thinner chip thickness


C Approach Angle Controls chip thickness and chip flow direction
Lower cutting load

When it is positive ··· Good cutting performance and less chip


T True Rake Angle Actual rake angle welding, but lower edge strength
When it is negative ··· Higher edge strength but easier to weld

When it is positive ··· Good chip evacuation


Inclination Angle Controls chip flow direction Less cutting force
Lower edge stability of the corner part

True Rake Calculation Formula : tanT = tanR × cosC + tanA × sinC


Cutting Edge Inclination Angle Formula : tan = tanA × cosC - tanR × sinC

� Number of Inserts (Z)


1) If there is one stage 2) If the number of stages is more than two
If the number of stage is one, it is not indicated on the catalog. If the number of stages is more than two, it is indicated on the catalog.
Please use "No. of inserts" of the catalogue for "Z" of the Please use "No. of Flutes" of the catalogue for "Z" of the formula to
formula to calculate cutting conditions. calculate cutting conditions.

„ MECX End Mill „ MSR


+0
ID -0.2 φD1 φD1
φd φd
b b

S
a
a

4UBHF
E
E

H
H

S
S

5ZQF
φd2 φd1
0° 0°
φd1 φD
φD

φD1
φd
φD1
φd
Fig.1 Fig.2
b b
+0
ID -0.2
a

a
E

φD1
φd
φD1 b
φd
S b φd3
a
H

E
S

G
E

4UBHF
S

φd2 φd1 φd4


0° 0° φC φC
φd1 φD 0°
φD φD

5ZQF
φD
TECHNICAL

Fig.5 Fig.6 Fig.7


z Toolholder Dimensions

R
NToolholder Dimensions (Bore Id: Inch)
No. of No. of No. of No. of
Description Std. Description Std.
Inserts Inserts Flutes Stages ID ID1 Id
ϕD
MSR 063R-1 N 4 1
4 63 50 25.4
MECX 08-S10-07-1T N 1 8 063R-2 N 8 2
14-S12-07-2T N 2 14 080R-1 N 4 1
17-S16-07-3T N 17 4UBHF 080R-2 N
55 25.4
d Shank

3 8 2
andard

N
5ZQF
/PPG*OTFSUT

18-S16-07-3T 18 080R-2-31.75 N 4 80 70 31.75


20-S16-07-4T N 20 080R-4 N 55 25.4
4 16 4
21 S20 07 4T N 21 080R 4 31 75 N 70 31 75

7G 7G
7G O 7G O
O O

800.823.7284
R26 Visit us online at KyoceraPrecisionTools.com
BASIC MILLING FORMULAS (Inch)

GRADES
A

LINEUP / INSERTS
B

45º / 70º LEAD


C

75º LEAD
D
Table Feed with f1 Compensation (inches/minute)
= IPT × N × RPM × f1

90º LEAD
Surface Speed per Minute Metal Removal Rate E
SFM = 0.262 × DIA × RPM Q = WOC DOC × IPM (in/min)

Revolutions per Minute Horsepower Required at the Spindle

HIGH FEED
RPM = 3.820 × SFM HPS = Q × UHP F
DIA
Feedrate (inches/minute) Horsepower Required at the Motor

MULTI-FUNCTION
IPM = IPT × N × RPM HPM =
G
Feedrate (inches/tooth) Time in Cut (Seconds)
tchip Max
Programmed IPT = cos � T = 15.7 × DIA × LOC
SFM × IPR × N
or

SLOT MILLS
Radial Chip Thinning for 90° Cutters
T=
60 × LOC H
1/2 ( Ae )
Dia IPM
f1 =
� ( Ae ) -1
Dia

RADIUS / BALL-NOSE OTHER APPLICATIONS


J

� D
 efinition of Terms
K
DIA = Diameter of the Workpiece (Inches) WOC = Width of Cut (Inches)

D.O.C. = Axial Depth of Cut (Inches) LOC = Length of Cut (Inches)

TOOL HOLDING
EFF = Machine Efficiency N = Number of Effective Teeth in Cutter

f = Feedrate (See IPM, IPR, and IPT) Q = Metal Removal Rate (Cubic Inches per Minute)
O

HPM = Horsepower Required at the Motor (HP) RPM = Revolutions per Minute

HPS = Horsepower Required at the Spindle (HP) SFM = Surface Speed (Feet per Minute)
SPARE PARTS

IPM = Feedrate (Inches per Minute) T = Time (in Seconds) P


IPR = Feedrate (Inches per Revolution) tchip Max = Maximum Recommended Chip Thickness (Inches)
IPT = Feedrate (Inches per Tooth) UHP = Unit Horsepower Factor
TECHNICAL

f1 = Cutter Compensation Factor � = Lead Angle R


INDEX

800.823.7284
Visit us online at KyoceraPrecisionTools.com R27
BASIC MORNING FORMULAS (Metric)

� M
 illing
� C
 utting Speed

� x Dc x n Vc : Cutting Speed [m/min]


Vc = Dc : Cutter Diameter [mm]
1,000 %D %D
n : Spindle Revolution [min-1] $VUUFS%JB $VUUFS%JB
%JBNFUFSBU&EHF1PJOU
%JBNFUFSBU&EHF1PJOU

� T
 able Feed & Feed per Tooth

fz : Feed per Tooth [mm/t]


Vf
Vc = Vf : Table Feed [mm/min] 7G
Zxn Z : Number of Inserts
n : Spindle Revolution [min-1]
G[

� P
 ower Requirement
Pc : Power Requirement [kW] Ks Figure
Vf : Power Requirement (Horse Power) [HP]
Low Carbon Steel 190
Ks x Q Ks x ae x Vf x ap ae : Width of Cut [mm]
Pc = = Medium Carbon Steel 210
6,120 x � 6,120,000 x � Vf : Table Feed [mm/min]
High Carbon Steel 240
fz : Feed per Tooth [mm/t]
Z : Number of Inserts Low Alloy Steel 190
Ks x ae x fz x Z x N x ap
= n : Spindle Revolution [min-1] High Alloy Steel 245
6,120,000 x �
ap : Depth of Cut [mm] Cast Iron 93
Ks : Specific Cutting Force [kgf/mm2] Malleable Cast Iron 120
� : Mechanical Efficiency (0.7~0.8) Bronze, Brass 70
Q : Chip Removal Volume [cm3/min = cc/min]

� C
 hip Removal Volume
Q : Chip Removal Volume [cm3/min = cc/min]
ae : Width of Cut [mm]
ae x Vf x ap ae x fz x Z x n x ap Vf : Table Feed [mm/min]
Q = =
1,000 1,000 fz : Feed per Tooth [mm/t]
Z : Number of Inserts
n : Spindle Revolution [min-1]
ap : Depth of Cut [mm]

� C
 utting Time
T : Cutting Time [seconds]
L' : Total Table Transfer Length [mm]
60 x L' 60 x L' ( = L + Ds + 2�)
T = = 7G
Vf fz x Z x n L : Workpiece Length [mm]
%4
Ds : Cutter Diameter [mm] ñ ñ
� : Idling Distance [mm] -
-
Vf : Table Feed [mm/min]
TECHNICAL

R fz : Feed per Tooth [mm/t]


Z : Number of Inserts
n : Spindle Revolution [min-1]

800.823.7284
R28 Visit us online at KyoceraPrecisionTools.com
BASIC MORNING FORMULAS (Metric)

� M
 illing

GRADES
� T
 rue Rake Angle $ A

tanT = tanR x cosC + tanA x sinC *

LINEUP / INSERTS
5 B
� T
 rue Rake Angle

A : Axial Rake Angle (A.R.) [ ° ] (-90° < A < 90°)

45º / 70º LEAD


tanI = tanA x cosC - tanR x sinC "

R : Radial Rake Angle (R.R.) [ ° ] (-90° < R < 90°) C


C : Approach Angle [ ° ] (0° < C < 90°)
T : True Rake Angle [ ° ] (-90° < T < 90°)
I : Inclination Angle [ ° ] (-90° < I < 90°) 3 

75º LEAD
D

90º LEAD
E

� T
 able Feed & Feed per Tooth n

HIGH FEED
F
n : Revolution [min-1]
1,000 x Va
n= R : Radius of Ball-Nose End Mill (Ball Part's Radius [mm])
2 x � x �a(2R-ap)

MULTI-FUNCTION
G

SLOT MILLS
H

ap
a

RADIUS / BALL-NOSE OTHER APPLICATIONS


J

TOOL HOLDING
O
SPARE PARTS

P
TECHNICAL

R
INDEX

800.823.7284
Visit us online at KyoceraPrecisionTools.com R29
TECHNICAL

800.823.7284
R30 Visit us online at KyoceraPrecisionTools.com
INDEX

T T2 - T10
Listed in Alphanumeric Order

T1
PART NUMBER INDEX Index

Part Numbers in Alphanumeric Order ß : NUMBER � : LETTER


Part Number Page Description Part Number Page Description
CE-111 P15 Spare Parts (Clamp)
Numeric
CE-121 P15 Spare Parts (Clamp)
556C§ P8 Spare Parts (Shim)
CE-131 P15 Spare Parts (Clamp)
ß-ßß/ßß- (ßßK-)SET K3 Toolholder (API Ring Groover)
CE-141 P15 Spare Parts (Clamp)
A CE-220 P13 Spare Parts (Clamp Set)
Spare Parts (Adjustment Screw / CE-320 P13 Spare Parts (Clamp Set)
AJ- ß×ßß(-ß.ß) P2 Chamfering Attachment)
CE-360S P13 Spare Parts (Clamp Set)
AJ-412 C16 Spare Parts (Adjustment Screw)
CE-410 P13 Spare Parts (Clamp Set)
AP-1416 H20-H21 Spare Parts (Cam Pin)
CE-430 P13 Spare Parts (Clamp Set)
AP-1820 H20-H21 Spare Parts (Cam Pin)
CEM ßßßß-ßW(-7.5) E75 End Mill
APET ßßßßPDFR B25 Insert (Milling)
CGA-3§ P15 Spare Parts (Clamp)
APET ßßßßßß B25 Insert (Milling)
CGA-4§ P15 Spare Parts (Clamp)
API-RG-ß BTßß K3 Body Part (API Ring Groovers)
CGA-5§ P15 Spare Parts (Clamp)
API-RG-ß CVßß K3 Body Part (API Ring Groovers)
CGB§ P15 Spare Parts (Clamp)
API-RG-ß DIN-ßßßßß K3 Body Part (API Ring Groovers)
CGH-1§ P15 Spare Parts (Clamp)
API-RG-ß NMTBßß K3 Body Part (API Ring Groovers)
CGH-2§ P15 Spare Parts (Clamp)
APKT ßßßß(ßß)PDER-V B18 Insert (Milling)
CGH-3§ P15 Spare Parts (Clamp)
APMT ßßßßßßE§-NBß B18 Insert (Milling)
CGIA-3R P15 Spare Parts (Clamp)
APMT ßßßßßßER-NBßP B18 Insert (Milling)
CGIA-4R P15 Spare Parts (Clamp)
B CGIA-5R P15 Spare Parts (Clamp)

BCS- ß P13 Spare Parts (Clamp Set) CH-20R C22, P15 Spare Parts (Clamp)

BDGT ßß(�)ßßß(ß)FR-JA B18 Insert (Milling) CL63-1 P19 Spare Parts (Coolant Pipe)

BDMT ßß(�)ßßß(ß)ER-JS B18 Insert (Milling) CL100-1 P19 Spare Parts (Coolant Pipe)

BDMT ßß(�)ßßß(ß)ER-JT B18-B19 Insert (Milling) CM ßßßß-ßß(.ß) K5 End Mill (Chamfering)

BDMT ßß(�)ßßß(ß)ER-Nß B19 Insert (Milling) CM ßßßß-ßß-ßß K5 End Mill (Chamfering)

BDMT ßß(�)ßßß(ß)FR B26 Insert (Milling) CM ßßßß-ßß-AL K5 End Mill (Chamfering)

BH3X6 P2 Spare Parts (Screw) CP-2D P16 Spare Parts (Clamp)

BH3X12 P2 Spare Parts (Screw) CP-3D P16 Spare Parts (Clamp)

BH6X25 P2 Spare Parts (Screw) CP-5D P16 Spare Parts (Clamp)

BH8X30 P2 Spare Parts (Screw) CP-8TE E49, P16 Spare Parts (Clamp)

BH6X10TR P2 Spare Parts (Screw) CP-8W E49, P16 Spare Parts (Clamp)

BX ßßß-SET K3 Cartridge Set (API Ring Groover) CP-RC§ P13 Spare Parts (Clamp Set)

BX ßßß-R-SET K3 Cartridge Set (API Ring Groover) CP8X15TL C18, P2 Spare Parts (Screw)
CP8X23TL C18, P2 Spare Parts (Screw)
C CPS-1 P14 Spare Parts (Clamp Set)
C09N C10, C12, P15 Spare Parts (Clamp) CPS-2 P14 Spare Parts (Clamp Set)
C17R P15 Spare Parts (Clamp) CPS-2P P14 Spare Parts (Clamp Set)
C20R P15 Spare Parts (Clamp) CPS-2S E49, E69, P14 Spare Parts (Clamp Set)
C25R P15 Spare Parts (Clamp) CPS-2TR E66, P14 Spare Parts (Clamp Set)
C43R C19 Spare Parts (Clamp) CPS-3 E49, P14 Spare Parts (Clamp Set)
C44R C19 Spare Parts (Clamp) CPS-4V P14 Spare Parts (Clamp Set)
C90SD ßßßß-12§ H20-H21 Spare Parts (Cartridge) CPS-5E E69, P14 Spare Parts (Clamp Set)
C90SP ßßßß-10§ H20-H21 Spare Parts (Cartridge) CPS-5F K12, P14 Spare Parts (Clamp Set)
C91R E48 Spare Parts (Clamp) CPS-5§ P14 Spare Parts (Clamp Set)
C92R E48 Spare Parts (Clamp) CPS-5S P14 Spare Parts (Clamp Set)
CB-11 P16 Spare Parts (Chipbreaker) CPS-5V P14 Spare Parts (Clamp Set)
CB-12 P16 Spare Parts (Chipbreaker) CPS-6F K12, P14 Spare Parts (Clamp Set)
CB-13 P16 Spare Parts (Chipbreaker) CPS-6M D8, P14 Spare Parts (Clamp Set)
CB-14 P16 Spare Parts (Chipbreaker) CPS-6S P14 Spare Parts (Clamp Set)
CB-15 P16 Spare Parts (Chipbreaker) CPS-6V K14, P14 Spare Parts (Clamp Set)
CB-16 P16 Spare Parts (Chipbreaker) CPS-8V P14 Spare Parts (Clamp Set)
CB-17 P16 Spare Parts (Chipbreaker) CS-2D P2 Spare Parts (Screw)
CB-51 P16 Spare Parts (Chipbreaker) CS-3D P2 Spare Parts (Screw)
CB-S3220 P16 Spare Parts (Chipbreaker) CS-5D P2 Spare Parts (Screw)
CB-S4220 P16 Spare Parts (Chipbreaker)
CB-T2212 P16 Spare Parts (Chipbreaker)
D
CB-T3220 P16 Spare Parts (Chipbreaker) DCMT ßßßßHQ B25, K4 API Insert (Ring Grooving)

CE-010 P13 Spare Parts (Clamp Set) DCMT ßßßßCQ B25, K4 API Insert (Ring Grooving)

CE-020 P13 Spare Parts (Clamp Set) DC-42 P8 Spare Parts (Shim)

CE-030 P13 Spare Parts (Clamp Set) DC-44 P8 Spare Parts (Shim)
INDEX

DD-42 P8 Spare Parts (Shim)


T CE-030A P13 Spare Parts (Clamp Set)
CE-040 P13 Spare Parts (Clamp Set) DD-42-16 P8 Spare Parts (Shim)
DD-43 P8 Spare Parts (Shim)

800.823.7284
T2 Visit us online at KyoceraPrecisionTools.com
PART NUMBER INDEX Index

Part Numbers in Alphanumeric Order ß : NUMBER � : LETTER


Part Number Page Description Part Number Page Description

GRADES
DD-44 P8 Spare Parts (Shim) FH-2 P17 Spare Parts (Hexagon Wrench /
Flag Type) A
DMC ßßß E65 End Mill
Spare Parts (Hexagon Wrench /
DMC ßßßH E67 End Mill FH-2.5 P17 Flag Type)
DMC ßßßSX E66 End Mill FM ßßßß-90RH E72 Face Mill (Fixed Pocket)

LINEUP / INSERTS
DMC ßßßSXT E66 End Mill FM ßßßß-90AL-(125) E73 Face Mill (Fixed Pocket)
DMC ßßßSX-ßßß E66 End Mill FM AL-ßßßß-90-ß E73 Face Mill (Fixed Pocket) B
DMC ßßß-Sßß E65 End Mill FPMT ßßßßßßER - Insert (Milling)
DN10 P19 Spare Parts (Nozzle) Spare Parts (Torx Wrench /
FT-6 P17 Flag Type)
DN20 P19 Spare Parts (Nozzle)

45º / 70º LEAD


Spare Parts (Torx Wrench /
DR ßß-ßß H5 Spare Parts (Drive-Ring) FT-7 P17 Flag Type) C
DR ßß-ßß� H5 Spare Parts (Drive-Ring) Spare Parts (Torx Wrench / Flag
FT-8 E65, E75, P17
DR ßßßß-ßßßß H4 Spare Parts (Drive-Ring) Type)

DR ßßßß-ßßßß� H4 Spare Parts (Drive-Ring) Spare Parts (Torx Wrench / Flag


FT-10 E65, E75, P17 Type)
DS-42 P8 Spare Parts (Shim)

75º LEAD
E49, E66-E67, E69, Spare Parts (Torx Wrench / Flag
FT-15
DS-44 P8 Spare Parts (Shim) E75, K12, P17 Type) D
Spare Parts (Torx Wrench / Spare Parts (Torx Wrench / Flag
DT-7 K8, P17 FTP-5 P17
Screwdriver Type) Type)
E74, G2, G6, J2, K10, Spare Parts (Torx Wrench / Spare Parts (Torx Wrench / Flag
DT-8 FTP-6 F22, P17
P17 Screwdriver Type) Type)

90º LEAD
C23, E51, G2, G6, J2, Spare Parts (Torx Wrench / Flag
DT-10 J22-J23, K6, K8, K10, Spare Parts (Torx Wrench /
Screwdriver Type)
FTP-7 P17 Type) E
P17
D5, E56, E59, E61,
G
E74, G2, G6, J2, J22- Spare Parts (Torx Wrench /
DT-15 GOMT ßß(�)ßßß(ß)ER-D B19 Insert (Milling)
Screwdriver Type)
J23, K10, P17
GP-1 P19 Spare Parts (Plug)

HIGH FEED
E51, E68, J2, J22- Spare Parts (Torx Wrench /
DT-20
J23, P17 Screwdriver Type) GP-2 P19 Spare Parts (Plug) F
Spare Parts (Torx Wrench / GS-50 P2 Spare Parts (Screw)
DT-25 J23, P17 Screwdriver Type)
GS-50S P2 Spare Parts (Screw)
DT-32 P8 Spare Parts (Shim)

MULTI-FUNCTION
GS-4090T§W P2 Spare Parts (Screw)
DT-42 P8 Spare Parts (Shim)
Insert (Grooving /
DTM-6 E24-E25, G2, G6, P17 Spare Parts (Torx Wrench / GVR ßßß�(�) K13 Previous Description) G
Screwdriver Type)
GVR ßßß-ßßß�(�) K13 Insert (Grooving)
Spare Parts (Torx Wrench /
DTM-7 P17 Insert (Grooving /
Screwdriver Type) GVFR ßßß� K14 Previous Description)
E12-E13, E15-E17,
Spare Parts (Torx Wrench / GVFR ßßß-ßßß� K14 Insert (Grooving)

SLOT MILLS
DTM-8 E30, E32-E33, E35, Screwdriver Type)
P17
H H
Spare Parts (Torx Wrench /
DTM-10 P17 Screwdriver Type) Spare Parts
HF16X40HA P2
C2, C4, E12, E14-E17, (Screw with Coolant Hole)
Spare Parts (Torx Wrench /

RADIUS / BALL-NOSE OTHER APPLICATIONS


DTM-15 E30, E32-E33, E35, Spare Parts
Screwdriver Type) HF20X53H P2
E44, P17 (Screw with Coolant Hole)

DTP-9 H20-H21, P17 Spare Parts (Torx Plus Wrench /


Screwdriver Type) HF20X53HA P2 Spare Parts J
(Screw with Coolant Hole)
Spare Parts (Torx Plus Wrench / Spare Parts
DTP-15 C14, H20-H21, P17 HF24X60H E16, P2
Screwdriver Type) (Screw with Coolant Hole)
Spare Parts (Torx Plus Wrench / Spare Parts
DTP-20 E50, P17 HF24X60HA P2
Screwdriver Type) (Screw with Coolant Hole)

DTPM-8
E6-E8, E29-E30, F14- Spare Parts (Torx Wrench /
HH3/8-1.25H
E6, E16, E25, E44, F4, Spare Parts (Arbor / Mounting K
F17, J17, P17 Screwdriver Type) J6, P2 Bolt)
Spare Parts (Torx Plus Wrench / Spare Parts (Arbor / Mounting
DTPM-10 J13-J14, J17, P17 HH1/2-1.25H E16, E44, F4, J6, P2
Screwdriver Type) Bolt)
E6-E8, E29-E30, F4,

TOOL HOLDING
Spare Parts (Torx Wrench / Spare Parts (Arbor / Mounting
DTPM-15 F6-F8, F10, J6-J9, HH3/4-2.3H E16, P2
Screwdriver Type) Bolt)
J13-J14, J17, P17
HH1/4-0.75 F16, J13, P2 O
DV-33 P8 Spare Parts (Shim)
C2, E6, E30, E33,
E44, F4, F16, J6, J13, Spare
DW-42 P8 Spare Parts (Shim) Parts (Arbor / Mounting
HH3/8-1.25 Bolt)
P2
DW-44 P8 Spare Parts (Shim)
SPARE PARTS

Spare Parts (Arbor / Mounting


HH3/8-1.5 E33, P2
E Bolt)
P
C2, C10, D5, E30,
EM ßßßß E70 End Mill (Extended Length)
E44, E56, F4, J6, J13, Spare Parts (Arbor / Mounting
HH1/2-1.25 Bolt)
EM ßßßß-ßß E70 End Mill (Extended Length) P2
EM ßßßß-ßß-3F E70 End Mill (Extended Length) Spare Parts (Arbor / Mounting
HH3/4-2.3 C10, D5, P2 Bolt)
TECHNICAL

EM ßßßß-ßßßS E70 End Mill (Extended Length)


HH3X6 P2 Spare Parts (Screw)
EM ßßßß-ß.ß E70 End Mill (Extended Length) R
HH3X12 P2 Spare Parts (Screw)
EM ßßßß-AL E73 End Mill (Extended Length)
HH4X12 P3 Spare Parts (Screw)
EM ßßßß-ß.ßß(ß)-AL E73 End Mill (Extended Length)
HH4X16 C22, P2 Spare Parts (Screw)
EM ßßßß-3F E70 End Mill (Extended Length)
HH5X15 P2 Spare Parts (Screw)
EM ßßßß-ßßßß-LE E71 End Mill (Extended Length)
INDEX

HH5X16 P2 Spare Parts (Screw) T


F HH5X20 P2 Spare Parts (Screw)

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PART NUMBER INDEX Index

Part Numbers in Alphanumeric Order ß : NUMBER � : LETTER


Part Number Page Description Part Number Page Description
HH5X25 P2 Spare Parts (Screw) HH20X75 P3 Spare Parts (Screw)
HH5X30 P2 Spare Parts (Screw) HH20X90 P3 Spare Parts (Screw)
HH6X12 P2 Spare Parts (Screw) HH20X110 P3 Spare Parts (Screw)
HH6X16 P2 Spare Parts (Screw) HH20X120 P3 Spare Parts (Screw)
HH6X16AA P2 Spare Parts (Screw) HH20X140 P3 Spare Parts (Screw)
HH6X18AA P2 Spare Parts (Screw) HH20X150 P3 Spare Parts (Screw)
HH6X20 P2 Spare Parts (Screw) HH20X170 P3 Spare Parts (Screw)
HH6X25 P2 Spare Parts (Screw) HH24X40 P3 Spare Parts (Screw)
HH6X30 P2 Spare Parts (Screw) HH24X60 P3 Spare Parts (Screw)
C14, E7, E30, E33, HH24X75 P3 Spare Parts (Screw)
HH8X25 Spare Parts (Screw)
J14, P3
HH24X90 P3 Spare Parts (Screw)
Spare Parts
HH8X25H E7, E16, E25, P3 HH24X110 P3 Spare Parts (Screw)
(Screw with Coolant Hole)
HH8X35 P3 Spare Parts (Screw) HH24X120 P3 Spare Parts (Screw)

HH8X40 P3 Spare Parts (Screw) HH24X140 P3 Spare Parts (Screw)

HH8X50 P3 Spare Parts (Screw) HH24X150 P3 Spare Parts (Screw)

HH8X55 P3 Spare Parts (Screw) HH24X170 P3 Spare Parts (Screw)

HH8X65 P3 Spare Parts (Screw) HS3X4 P4 Spare Parts (Screw)

HH8X70 P3 Spare Parts (Screw) HS3X4P P4 Spare Parts (Screw)

HH8X80 P3 Spare Parts (Screw) HS3X8 P4 Spare Parts (Screw)

HH8X85 P3 Spare Parts (Screw) HS3X12 P4 Spare Parts (Screw)

HH8X100 P3 Spare Parts (Screw) HS3X16 P4 Spare Parts (Screw)

HH8X110 P3 Spare Parts (Screw) HS4X4 P4 Spare Parts (Screw)

HH10X25 P3 Spare Parts (Screw) HS4X4P P4 Spare Parts (Screw)

C4, E30, E33, E44, HS5X5 P4 Spare Parts (Screw)


HH10X30 Spare Parts (Screw)
F6, J7, J14, P3 HS6X4P P4 Spare Parts (Screw)
Spare Parts HS6X6 P4 Spare Parts (Screw)
HH10X30H E25, E16, P3 (Screw with Coolant Hole)
HS6X8T P4 Spare Parts (Screw)
HH10X30M C14, P3 Spare Parts (Screw)
HS6X14 P4 Spare Parts (Screw)
HH10X30S C14, P3 Spare Parts (Screw)
HS6X22 P4 Spare Parts (Screw)
HH10X35 H9, P3 Spare Parts (Screw)
HS8X10 P4 Spare Parts (Screw)
HH10X35HK P3 Spare Parts (Screw)
HS8X12 P4 Spare Parts (Screw)
HH10X40 E33, P3 Spare Parts (Screw)
HS10X10 P4 Spare Parts (Screw)
HH12X25 P3 Spare Parts (Screw)
HS10X16 P4 Spare Parts (Screw)
C4, C12, D5, E30,
E33, E35, E44, E56, HS12X12 P4 Spare Parts (Screw)
HH12X35 Spare Parts (Screw)
F6, H9, H20-H21, J7,
J14, P3 HS12X16 P4 Spare Parts (Screw)

Spare Parts HS12X18 P4 Spare Parts (Screw)


HH12X35H E16, P3 (Screw with Coolant Hole) HS12X20 P4 Spare Parts (Screw)
Spare Parts
HH12X35HK P3 HS12X25 P4 Spare Parts (Screw)
(Screw with Coolant Hole)
HS12X30 P4 Spare Parts (Screw)
HH12X35M C14, P3 Spare Parts (Screw)
HS12X35 P4 Spare Parts (Screw)
HH12X40 E35, P3 Spare Parts (Screw)
HS16X12 P4 Spare Parts (Screw)
HH12X55 P3 Spare Parts (Screw)
HS16X18 P4 Spare Parts (Screw)
HH12X65 P3 Spare Parts (Screw)
HS16X20 P4 Spare Parts (Screw)
HH12X80 P3 Spare Parts (Screw)
HSB4X8§ P4 Spare Parts (Screw)
HH12X85 P3 Spare Parts (Screw)
HH12X100 P3 Spare Parts (Screw) J
HH12X110 P3 Spare Parts (Screw) JOMT ßß(�)ßßß(ß)ER-D B19 Insert (Milling)
HH12X120 P3 Spare Parts (Screw)
HH12X130 P3 Spare Parts (Screw)
K
HH12X140 P3 Spare Parts (Screw) KPS-42 P8 Spare Parts (Shim)

HH12X150 P3 Spare Parts (Screw) KPT-32 E49, P8 Spare Parts (Shim)

HH16X35 H20-H21, P3 Spare Parts (Screw) KPT-42 E49, P8 Spare Parts (Shim)

HH16X40 C12, E35, F6, P3 Spare Parts (Screw) KVN-32 P8 Spare Parts (Shim)

HH16X45 E30, E33, E56, P3 Spare Parts (Screw) KYO-CAT40- EM(ß).ß(ß)(ß)-ß.ß(ß) O3 Holders (End Mill)

Spare Parts KYO-CAT40- FM(ß).ß(ß)-2.0 O2 Holders (Face Mill)


HH16X52H E16, P3 (Screw with Coolant Hole) KYO-CAT50- EM(ß).ß(ß)(ß)-ß.ß O5 Holders (End Mill)
HH16X65 P3 Spare Parts (Screw) KYO-CAT50- FM(ß).ß(ß)-3.0 O4 Holders (Face Mill)
HH16X90 P3 Spare Parts (Screw)
HH16X110 P3 Spare Parts (Screw)
L
HH16X130 P3 Spare Parts (Screw) LC-4K P9 Spare Parts (Shim)

HH20X40 E35, H9, P3 Spare Parts (Screw) LC-32 P9 Spare Parts (Shim)
INDEX

T HH20X53 E16, P3 Spare Parts (Screw) LC-32N P9 Spare Parts (Shim)

HH20X55 E56, P3 Spare Parts (Screw) LC-42 P9 Spare Parts (Shim)

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PART NUMBER INDEX Index

Part Numbers in Alphanumeric Order ß : NUMBER � : LETTER


Part Number Page Description Part Number Page Description

GRADES
LC-42N P9 Spare Parts (Shim) LR-16C P9 Spare Parts (Shim)
A
LC-42N-20 P9 Spare Parts (Shim) LR-80 P9 Spare Parts (Shim)
LC-42N§ P9 Spare Parts (Shim) LR-81 P9 Spare Parts (Shim)
LC-42N§-20 P9 Spare Parts (Shim) LS-03 P4 Spare Parts (Lock Screw)

LINEUP / INSERTS
LC-42§ P9 Spare Parts (Shim) LS-03N P4 Spare Parts (Lock Screw)
LC-53 P9 Spare Parts (Shim) LS-03S P4 Spare Parts (Lock Screw) B
LC-53N P9 Spare Parts (Shim) LS-03SN P4 Spare Parts (Lock Screw)
LD-4K P9 Spare Parts (Shim) LS-05 P4 Spare Parts (Lock Screw)
LD-4K43 P9 Spare Parts (Shim) LS-1 P4 Spare Parts (Lock Screw)

45º / 70º LEAD


LD-32 P9 Spare Parts (Shim) LS-1N P4 Spare Parts (Lock Screw)
C
LD-32N P9 Spare Parts (Shim) LS-1P P4 Spare Parts (Lock Screw)
LD-42 P9 Spare Parts (Shim) LS-1S P4 Spare Parts (Lock Screw)
LD-42-20 P9 Spare Parts (Shim) LS-1SN P4 Spare Parts (Lock Screw)
LD-43 P9 Spare Parts (Shim) LS-1T P4 Spare Parts (Lock Screw)

75º LEAD
LD-43-20 P9 Spare Parts (Shim) LS-2 P4 Spare Parts (Lock Screw) D
LGBA-16§S P14 Spare Parts (Clamp Set) LS-2N P4 Spare Parts (Lock Screw)
LGBA-22§S P14 Spare Parts (Clamp Set) LS-2P P4 Spare Parts (Lock Screw)
LL-03 P7 Spare Parts (Lock Pin) LS-3 P4 Spare Parts (Lock Screw)

90º LEAD
LL-03N P7 Spare Parts (Lock Pin) LS-3P P4 Spare Parts (Lock Screw)
LL-03S P7 Spare Parts (Lock Pin) LS-4 P4 Spare Parts (Lock Screw)
E
LL-03SN P7 Spare Parts (Lock Pin) LS-4N P4 Spare Parts (Lock Screw)
LL-03T P7 Spare Parts (Lock Pin) LS-11 P4 Spare Parts (Lock Screw)
LL-03TN P7 Spare Parts (Lock Pin) LS-15 P4 Spare Parts (Lock Screw)

HIGH FEED
LL-05C P7 Spare Parts (Lock Pin) LS-32 P9 Spare Parts (Shim) F
LL-1 P7 Spare Parts (Lock Pin) LS-42 P9 Spare Parts (Shim)
LL-1C P7 Spare Parts (Lock Pin) LSD-445R P12 Spare Parts (Cartridge)
LL-1CN P7 Spare Parts (Lock Pin) LSE-445R P12 Spare Parts (Cartridge)

MULTI-FUNCTION
LL-1D P7 Spare Parts (Lock Pin) LSE-445SR C19 Spare Parts (Cartridge)
LL-1DN P7 Spare Parts (Lock Pin) LSO-445R C22, P12 Spare Parts (Cartridge) G
LL-1K P7 Spare Parts (Lock Pin) LSP-1 P7 Spare Parts (Shim Pin)
LL-1N P7 Spare Parts (Lock Pin) LSP-2 P7 Spare Parts (Shim Pin)
LL-2 P7 Spare Parts (Lock Pin) LSP-2K P7 Spare Parts (Shim Pin)

SLOT MILLS
LL-2C P7 Spare Parts (Lock Pin) LSP-3 P7 Spare Parts (Shim Pin)
H
LL-2K P7 Spare Parts (Lock Pin) LSP-3K P7 Spare Parts (Shim Pin)
LL-2N P7 Spare Parts (Lock Pin) LSP-415R P12 Spare Parts (Cartridge)
LL-3 P7 Spare Parts (Lock Pin) LT-3K P9 Spare Parts (Shim)

RADIUS / BALL-NOSE OTHER APPLICATIONS


LL-3K P7 Spare Parts (Lock Pin) LT-32 P9 Spare Parts (Shim)
LL-3N P7 Spare Parts (Lock Pin) LT-32N P9 Spare Parts (Shim) J
LL-4 P7 Spare Parts (Lock Pin) LT-32N-20 P9 Spare Parts (Shim)
LL-5 P7 Spare Parts (Lock Pin) LT-42 P9 Spare Parts (Shim)
LL-5N P7 Spare Parts (Lock Pin) LT-42N P9 Spare Parts (Shim)
LNEU ßßßß-ßß(-ß) H10 Insert (Milling) LT-42N-20 P9 Spare Parts (Shim)
LNEU ßßßß-ßßS(-ß) H10 Insert (Milling) LTE-490R P12 Spare Parts (Cartridge)
K
LOF07R C16 Spare Parts (Cartridge) LTE-490SR E48 Spare Parts (Cartridge)
LOGU ßßßßßßER-GM B13 Insert (Milling) LTK-5 P18 Spare Parts (Wrench)

TOOL HOLDING
LOGT ßßßßßßFR-AM B13 Insert (Milling) Spare Parts (Torx Plus Wrench /
LTP-10 P17 L-Shape Type)
LOMU ßßßßßßER-GH B13 Insert (Milling)
Spare Parts (Torx Plus Wrench /
O
LOMU ßßßßßßER-GM B13 Insert (Milling) LTP-15 P17 L-Shape Type)
LOMU ßßßßßßER-SM B13 Insert (Milling) Spare Parts (Torx Wrench /
LTW-8SS P17 L-Shape Type)
LP-2S P7 Spare Parts (Lock Pin)
SPARE PARTS

Spare Parts (Torx Wrench /


LP-6S P7 Spare Parts (Lock Pin) LTW-10S P17 L-Shape Type)
LPA-11 P7 Spare Parts (Anchor Pin) Spare Parts (Torx Wrench /
P
LTW-10SS P17
LPA-13 P7 Spare Parts (Anchor Pin) L-Shape Type)

LPA-17 P7 Spare Parts (Anchor Pin) Spare Parts (Torx Wrench /


LTW-15S P17 L-Shape Type)
LPF-11 P7 Spare Parts (Anchor Pin)
TECHNICAL

Spare Parts (Torx Wrench /


LTW-20 K6, P17
LPF-13 Spare Parts (Anchor Pin) L-Shape Type)
P7
R
LPF-17 P7 Spare Parts (Anchor Pin) Spare Parts (Torx Wrench /
LTW-25 P17 L-Shape Type)
LPF-1113 P7 Spare Parts (Anchor Pin)
Spare Parts (Hexagon Wrench /
LPF-1117 P7 Spare Parts (Anchor Pin) LW-1.5 P18 L-Shape Type)
LPGT ßßßßßßER-GM B13, F23 Insert (Milling) Spare Parts (Hexagon Wrench /
LW-2 C18, E49, P18
INDEX

LR-10C P9 Spare Parts (Shim)


L-Shape Type)
T
Spare Parts (Hexagon Wrench /
LR-12C P9 Spare Parts (Shim) LW-2.5 H20-H21, P18 L-Shape Type)

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PART NUMBER INDEX Index

Part Numbers in Alphanumeric Order ß : NUMBER � : LETTER


Part Number Page Description Part Number Page Description
D8, E49, H20-H21, Spare Parts (Hexagon Wrench / MECX ßßßR-ßß-ß(ß)T-M E25 Face Mill (MECX)
LW-3
K12, K14, P18 L-Shape Type)
MEF ßß-Sßß K8 End Mill (Countersinking)
Spare Parts (Hexagon Wrench /
LW-4 E48, E49, P18 METS ßß-Sßß K10 End Mill (T-Slotting)
L-Shape Type)
Spare Parts (Hexagon Wrench / METS ßß-Sßß-H K10 End Mill (T-Slotting)
LW-4.5 E50, P18 L-Shape Type) MEW ßß-Mßß-ßß-ßT E8 Modular Type Head (MEW)
Spare Parts (Hexagon Wrench / MEW ßß-Sßß-ßß-ßT E5 End Mill (MEW)
LW-5 C2, C4, E44, P18 L-Shape Type)
MEW ßß-Sßß-ßß-ßßß-ßT E5 End Mill (MEW)
Spare Parts (Hexagon Wrench /
LW-6 P18 L-Shape Type) MEW ßß-Wßß-ßß-ßT E5 End Mill (MEW)
Spare Parts (Hexagon Wrench / MEW ßßßßR-ßß-ßT E6 Face Mill (MEW)
LW-8 P18 L-Shape Type)
MEW ßßßR-ßß-ßT(-M) E7 Face Mill (MEW)
Spare Parts (Hexagon Wrench /
LW-10 E35, P18 L-Shape Type) MEW ßßßß-Sßßß-ß-ßß-ßT E4 End Mill (MEW)
Spare Parts (Hexagon Wrench / MEW ßßßß-Wßßß-ßß-ßT E4 End Mill (MEW)
LW-14 E35, P18 L-Shape Type)
MEWH ßßßR-ßß-ß-ßT-M E30 Shell Mill (MEWH)
Spare Parts (Hexagon Wrench /
LW-17 E16, E35, P18 MEWH ßßß-Sßß-ßß-ß-ßT E29 End Mill (MEWH)
L-Shape Type)
Spare Parts (Hexagon Wrench / MEWH ßßßßR-ßß-ß-ßT E30 Shell Mill (MEWH)
LW-19 P18 L-Shape Type)
MEWH ßßßß-Wßßß-ßß-ß-ßT E29 End Mill (MEWH)
LW-32 P9 Spare Parts (Shim)
MEY ßßßß-Sßßß-HG G2 End Mill (3-D End Mill)
LW-32N P9 Spare Parts (Shim)
MEY ßß-Sßß G2 End Mill (3-D End Mill)
LW-42 P9 Spare Parts (Shim)
MEY ßß-Sßß-ßßß G2 End Mill (3-D End Mill)
LW-42N P9 Spare Parts (Shim)
MEY ßß-Sßß-ßßßH G2 End Mill (3-D End Mill)
LW-42N§ P9 Spare Parts (Shim)
MEZ ßß-SßßG G6 End Mill (3-D End Mill)
LW-42§ P9 Spare Parts (Shim)
MEZ ßß-Sßß-ßßßG G6 End Mill (3-D End Mill)
M MEZ ßß-Sßß-ßßßHG G6 End Mill (3-D End Mill)

M3X8 P4 Spare Parts (Screw) MFH ßßßß-Mßß-ßß-ßT F17 Modular Type Head (MFH)

M3X12 P4 Spare Parts (Screw) MFH ßßßß-Sßßß-ßß-ßT-ß(ß) F7, F14 End Mill (MFH)

M4X10 P4 Spare Parts (Screw) MFH ßßßß-Wßß-ßß-ßT F7 End Mill (MFH)

MAP-1806 D5 Spare Parts (Cartridge) MFH ßßßß-Wßßß-ßß-ßT-ß F14 End Mill (MFH)

MAP-1806M E56 Spare Parts (Cartridge) MFH ßßß(ß)R-ßß-ßT F4-F5, F16 Face Mill (MFH)

MAP-1806S E56 Spare Parts (Cartridge) MFH ßßßR-ßß-ßT-M F5 Face Mill (MFH)

MAP-2506 E59, E61, P12 Spare Parts (Shim) MFH ßßßR-ßß-ßT-ßßM F5 Face Mill (MFH)

MAP 100Rßß-S100 E74 End Mill MFH ßßßß-Sßßß-ßß-ßT-ß(ß) F22 End Mill (MFH)

MCSE ßßß K6 End Mill (Chamfering) MFH ßß-Mßß-ßß-ßT F10, F17 Modular Type Head (MFH)

MCSE ßßß-ßßD K6 End Mill (Chamfering) MFH ßß-Sßß-ßß-ßT F8-F9, F15, F22 End Mill (MFH)

MEAL ßß-Sßß E68 End Mill (for Aluminum Machining) MFH ßß-Sßß-ßß-ßT-ßßß F8, F15 End Mill (MFH)

MEC ßßßß-Sßßß-ßß E12 End Mill (MEC) MFH ßß-Wßß-ßß-ßT F8, F15, F22 End Mill (MFH)

MEC ßßßß-Sßßß-ßßT E12 End Mill (MEC) MFK ßßß(ß)R-ßß-ß(ß)T C10-C11 Face Mill (MFK)

MEC ßßßß-Sßßß-ß.ß-ßß E12 End Mill (MEC) MFK ßßßR-ßß-ß(ß)T-M C11 Face Mill (MFK)

MEC ßßßß-Sßßß-ß.ß-ßßT E12 End Mill (MEC) MFPN-45 C2, C4, P9 Spare Parts (Shim)

MEC ßß-Mßß-ßß(T)-ßT E17 Modular Type Head (MEC) MFPN 45ßßßß(ß)R-ß(ß)T C2 Face Mill (MFPN)

MEC ßß-Sßß-ßß E13-E14 End Mill (MEC) MFPN 45ßßߧ-ß(ß)T C3 Face Mill (MFPN)

MEC ßß-Sßß-ßßT E13 End Mill (MEC) MFPN 45ßßßR-ß(ß)T-M C3 Face Mill (MFPN)

MEC ßß-Sßß-ßßß-ßß E14 End Mill (MEC) MFPN 45ßßßR-S32-ßT C4 End Mill (MFPN)

MEC ßß-Sßß-ßßß-ßß-ß E14 End Mill (MEC) MFPN 45ßßßßR-W125-ßT C4 End Mill (MFPN)

MEC ßß-Sßß-ßßß-ßßT E13 End Mill (MEC) MFWN-90 E44, P9 Spare Parts (Shim)

MEC ßß-Sßß-ßßß-ßßT-ß E13 End Mill (MEC) MFWN ßßßßßß(ß)R-ß(ß)T E42 Face Mill (MFWN)

MEC ßßßßR-ßß(T)-ßT(N) E15 Face Mill (MEC) MFWN ßßßßßR-ß(ß)T E43 Face Mill (MFWN)

MEC ßßßR-ßß-ß(ß)T(N) E16 Face Mill (MEC) MFWN ßßßßßR-ß(ß)T-M E43 Face Mill (MFWN)

MEC ßßßR-ßß-ß(ß)T-M(N) E16 Face Mill (MEC) MFWN ßßßßßßR-W125-ßT E45 Face Mill (MFWN)

MEC ßßßR-ßß-ß(ß)(�)� E16 Face Mill (MEC) MFWN ßßßßßR-Sßß-ßT E45 Face Mill (MFWN)

MECH ßßßß-Wßßß(ß)-ßß-ß-ßT E32 End Mill (MECH) MGI ßßßß-1�(�) K12 End Mill (Grooving for M/C)

MECH ßßß-Sßß-ßß-ß-ßT E32 End Mill (MECH) MOF 45ßßßR-ßß-ß(ß)T C14 Face Mill

MECH ßßßßR-ßß-ß-ßT E33 End Mill (MECH) MOF 45ßßßR-ßß-ß(ß)T-M C14 Face Mill

MECH ßßßR-ßß-ß-ßT E33 End Mill (MECH) MOFX 45ßßßR-ßß-ß(ß)T-SF C16 Face Mill

MECH ßßßR-ßß-ß-ßT-M E33 Shell Mill (MECH) MOFX 45ßßßRßß-ß(ß)T-MSF C16 Face Mill

MECH ßßßRßß-ß-ßT-BTßß E33 End Mill (MECH) C2, C4, D5, E6-E8,
E17, E29-E30, E32-
MECH ßßßRßß-ßT-BTßß-A E34 End Mill (MECH) E33, E35, E44-E45,
E56, E59, E61, F4, Spare Parts
MECH ßßßRßß-ßT-BTßßSA E34 End Mill (MECH) MP-1
F6-F10, F14-F17, (Anti-seize Compound)
MECH ßßßRßß-ßT-F E35 End Mill (MECH) F22, G2, H9, H20-
H21, J2, J6-J9, J13-
MECX ßßßß-Sßßß-ßß-ßT E24 End Mill (MECX) J14, J17
MECX ßß-Sßß-ßß-ßT E24 End Mill (MECX) MRF ßß-Sßß J2 End Mill (Ball-Nose)
INDEX

T MECX ßß-Sßß-ßßß-ßß-ßT E24 End Mill (MECX) MRF ßß-Sßß-ßßß J2 End Mill (Ball-Nose)
MECX ßßßßR-ßß-ß(ß)T E25 Face Mill (MECX) MRFW ßß-Sßß J2 End Mill (Ball-Nose)

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PART NUMBER INDEX Index

Part Numbers in Alphanumeric Order ß : NUMBER � : LETTER


Part Number Page Description Part Number Page Description

GRADES
MRFW ßß-Sßß-ßßß J2 End Mill (Ball-Nose) MTE-42 E49, P10 Spare Parts (Shim)
A
MRP ßßßR-ßß J23 Face Mill (Radius Mill) MTE 90ßß E49 Face Mill (with Shank)
MRP ßßßR-ßß-ßT J23 Face Mill (Radius Mill) MTE 90ßß-32 E49 Face Mill (with Shank)
MRP ßßß-Sßß-ßß J22 End Mill (Radius Mill) MTE 90ßßßR-ßT-SF E48 Face Mill

LINEUP / INSERTS
MRP ßßß-Sßß-ßß-ßßß J22 End Mill (Radius Mill) MTES ßßß E69 End Mill
MRP ßßß-Sßß-ßß-ßT J22 End Mill (Radius Mill) MTP 90ßß E49 Face Mill (with Shank) B
MRP ßßß-Sßß-ßß-ßT-ßßß J22 End Mill (Radius Mill) MTP 90-ßßß-ßß(ß)W E49 Face Mill (with Shank)
MRW ßßßß-Sßßß-ßß-ßT-ß(ß) J8 End Mill (MRW) MTP 90-ßßß-Rß E49 Face Mill (with Shank)
MRW ßßßß-Wßßß-ßß-ßT J8 End Mill (MRW) MTPS ßßß E69 End Mill

45º / 70º LEAD


MRW ßßßßR-ßß-ß(ß)T J6 Face Mill (MRW) MVG ßßßß K14 End Mill (Ring Grooving for M/C)
C
MRW ßßßR-ßß-ß(ß)T J7 Face Mill (MRW) MVN-32 P10 Spare Parts (Shim)
MRW ßßßR-ßß-ß(ß)T-M J7 Face Mill (MRW)
N
MRW ßß-Sßß-ßß-ßT J9 End Mill (MRW)
NDCT ßßßTRX B20 Insert (Milling)
MRW ßß-Sßß-ßß-ßT-ßßß J9 End Mill (MRW)

75º LEAD
NDCT ßßß�� B20 Insert (Milling)
MRW ßß-Wßß-ßß-ßT J9 End Mill (MRW) D
NDCT ßßß�(�)-B B20 Insert (Milling)
MRX ßßßß-Sßßß-ßß-ßT-ß(ß) J15 End Mill (MRX)
NDCW ßßßßFRX B26 Insert (Milling)
MRX ßßßß-Wßßß-ßß-ßT J15 End Mill (MRX)
NDCW ßßßßFRX-NE B26 Insert (Milling)
MRX ßßßßR-ßß-ßT J13 Face Mill (MRX)
NDCW ßßß(�)RX B20 Insert (Milling)

90º LEAD
MRX ßßßR-ßß-ßT J14 Face Mill (MRX)
MRX ßßßR-ßß-ßT-M J14 Face Mill (MRX)
NDCW ßßß(ß)TR B20 Insert (Milling) E
NDMM ßß(�)ßßßER-Nß B20 Insert (Milling)
MRX ßß-Mßß-ßß-ßT J17 Modular Type Head (MRX)
NDMM ßß(�)ßßßER-T B20 Insert (Milling)
MRX ßß-Sßß-ßß-ßT J16 End Mill (MRX)
NDMM ßßßER-SP B20 Insert (Milling)
MRX ßß-Sßß-ßß-ßT-ßßß J16 End Mill (MRX)

HIGH FEED
NDMT ßß(�)ßßßßER-D B20 Insert (Milling)
MRX ßß-Wßß-ßß-ßT J16 End Mill (MRX)
NDMT ßß(�)ßßßßER-DH B20 Insert (Milling)
F
MSD-42 P9 Spare Parts (Shim)
NEMT ßß(�)ßßßßER-D B20 Insert (Milling)
MSE 15ßß D8 Face Mill (with Shank)
NEMT ßß(�)ßßßßER-DH B20 Insert (Milling)
MSE 15ßß-32 D8 Face Mill (with Shank)

MULTI-FUNCTION
MSE-4215 D8, P9 Spare Parts (Shim) O
MSE-4245 P9 Spare Parts (Shim) OFMR ßßßßßßEN-GT B21 Insert (Milling) G
MSE-4245S C18, P9 Spare Parts (Shim) OFMR ßßßßßßEN-SH B21 Insert (Milling)
MSE 45ßßßR-ß(ß)T C18 Face Mill OFMT ßßßßßßEN-GT B21 Insert (Milling)
MSE 45ßßßR-ß(ß)T-M C18 Face Mill OFMT ßßßßßßE�-SH B21 Insert (Milling)

SLOT MILLS
MSE 45ßßßR-ßT-M-SF C19 Face Mill
P H
MSE 45ßßßR-ßT-SF C19 Face Mill
P-03 P7 Spare Parts (Shim Pin)
MS-FRW1 H4-H5 Spare Parts (Wrench / for MSTA)
P-03S P7 Spare Parts (Shim Pin)
MSO 45ßß-S C22 Face Mill (with Shank)

RADIUS / BALL-NOSE OTHER APPLICATIONS


PC-1 P19 Spare Parts (Punch)
MSO 45ßß-S32-09 C23 Face Mill (with Shank)
MSO 45ßßßR C22 Face Mill
PC-2 P19 Spare Parts (Punch)
J
PD-42 P10 Spare Parts (Shim)
MSO 90ßß-S32-ßß E51 Face Mill (with Shank)
PNEA ßßßßXNTN-T01020 B14 Insert (Milling)
MSO 90ßßßR-ßß-ß(ß)T E50 Face Mill
PNEG ßßßßXNEN-GL B14 Insert (Milling)
MSO 90ßßßR-ßß-ß(ß)T-M E50 Face Mill
PNEG ßßßßXNER-W B14 Insert (Milling)
MSO-4T245 C22, P10 Spare Parts (Shim)
MSO-5200 E50, P10 Spare Parts (Shim)
PNEG ßßßßXNTR-T00515 B14 Insert (Milling) K
PNEU ßßßßANEL-GL B15 Insert (Milling)
MSP 15ßß D8 Face Mill (with Shank)
PNEU ßßßßANER-GL B15 Insert (Milling)
MSP-42 D8, P10 Spare Parts (Shim)
PNEU ßßßßANER-W B15 Insert (Milling)

TOOL HOLDING
MSR ßßßßR-ß E59 Face Mill
PNMG ßßßßXNEN-GH B14 Insert (Milling)
MSR ßßßßR-ß-1.5ID E59 Face Mill O
PNMG ßßßßXNEN-GM B14 Insert (Milling)
MSR ßßßR-ß E60 Face Mill
PNMU ßßßßANER-GH B15 Insert (Milling)
MSR ßßßR-ßM E60 Face Mill
PNMU ßßßßANEL-GM B15 Insert (Milling)
MSR ßßßR-ß-31.75 E60 Face Mill
SPARE PARTS

PNMU ßßßßANER-GM B15 Insert (Milling)


MSR ßßßR-BT50-ß E61 Face Mill (Integral Arbor Type)
MSRS 15ßßß(ß)(ß)R-ß(ß)T D4 Face Mill
PNMU ßßßßANER-SM B15 Insert (Milling) P
PP-4 P7 Spare Parts (Lock Pin)
MSRS 15ßßßR-ß(ß)T-M D5 Face Mill
Spare Parts
MSRS 90ßßßß(ß)R-ß-ß(ß)T E54 Face Mill PST-IP6 F22 (Pre-Set Torque Wrench)
MSRS 90ßßßR-ß-ß(ß)T E55 Face Mill E6-E8, E17, E29-E30, Spare Parts
TECHNICAL

PST-IP8
MSRS 90ßßßR-ß-ß(ß)T-M Face Mill F14-F17, P20 (Pre-Set Torque Wrench)
E55
Spare Parts
R
MSTA ßß(ß)�ßß-ß(ß)T H5 Slot Mill PST-IP9 J17, P20 (Pre-Set Torque Wrench)
MSTA ßß�ßßß-ß(ß)T H4 Slot Mill
Spare Parts
PST-IP10 J13, J14, J17, P20
MSTB ßß(ß)��ßßßß-ßT H8, H9 Slot Mill (Pre-Set Torque Wrench)
MSTB ßßßß��ßßß-ßT H8, H9 Slot Mill E6-E8, E17, E29-E30,
F4, F6-F8, F10, J6-J9, Spare Parts
INDEX

PST-IP15
MSTC ßßß��ßßß-ßßß-ßß H14, H16-H19 Slot Mill J13-J14, J17, P20
(Pre-Set Torque Wrench) T
MSTC ßßß��ßßßß-ßß-ß(ß)T H14-H19 Slot Mill

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PART NUMBER INDEX Index

Part Numbers in Alphanumeric Order ß : NUMBER � : LETTER


Part Number Page Description Part Number Page Description
F4, F6, F9, J6-J9, Spare Parts SB-2290TR P5 Spare Parts (Screw)
PST-IP20
J13-J14, J17, P20 (Pre-Set Torque Wrench)
E12-E13, E65, E75,
SB-2545TR Spare Parts (Screw)
Spare Parts P5
PST-T6 P20 (Pre-Set Torque Wrench)
E12-E13, E15-E17,
Spare Parts SB-2555TRG E32, E33, E35, G2, Spare Parts (Screw)
PST-T7 P20 (Pre-Set Torque Wrench) G6, P5
E12-E13, E15-E16, Spare Parts SB-2555TRP J17, P5 Spare Parts (Screw)
PST-T8
E32-E33, E35, P20 (Pre-Set Torque Wrench)
SB-2560TR E74, K10, P5 Spare Parts (Screw)
Spare Parts
PST-T9 P20 SB-2570TR P5 Spare Parts (Screw)
(Pre-Set Torque Wrench)
Spare Parts C23, E65, E75, J22,
PST-T10 P20 SB-3060TR Spare Parts (Screw)
(Pre-Set Torque Wrench) K6, K10, P5
C10, C12, E12, E14- SB-3060TRG P5 Spare Parts (Screw)
Spare Parts
PST-T15 E16, E32-E33, E35, (Pre-Set Torque Wrench) E6-E8, E29-E30, F14-
P20 SB-3065TRP Spare Parts (Screw)
F17, P5
Spare Parts
PST-T20 P20 SB-3070TRG G2, G6, P5 Spare Parts (Screw)
(Pre-Set Torque Wrench)
SB-3070TRP J13-J14, J17, P5 Spare Parts (Screw)
R SB-3080TR E51, J22-J23, K8, P5 Spare Parts (Screw)
R ßß-(R)(-SET) K3 Cartridge Set (API Ring Groover) SB-3580TR P5 Spare Parts (Screw)
R ßß-SET K3 Cartridge Set (API Ring Groover) SB-3590TRP H20-H21, P5 Spare Parts (Screw)
RDFG ßßFR B21 Insert (Milling) SB-3592TR P5 Spare Parts (Screw)
RDGT ßßßßM0ER-GM B16 Insert (Milling) SB-4050TRN P5 Spare Parts (Screw)
RDGT ßßßßM0ER-SM B16 Insert (Milling) SB-4060TR E66-E67, P5 Spare Parts (Screw)
RDHX ßß(�)ß(ß)M0T B21 Insert (Milling) SB-4065TR E66, E67, K12, P5 Spare Parts (Screw)
RDMT ßß(�)ßM0-H B21 Insert (Milling) SB-4070TRG G2, G6, P5 Spare Parts (Screw)
RDMT ßßßßM0EN-GH B16 Insert (Milling) E12, E14-E17, E32-
SB-4070TRN Spare Parts (Screw)
RDMT ßßßßM0ER-GM B16 Insert (Milling) E33, E35, P5

ROMU ßßßßM0ER-GH B16 Insert (Milling) SB-4070TRS P5 Spare Parts (Screw)

ROMU ßßßßM0ER-GM B16 Insert (Milling) SB-4070TRW P6 Spare Parts (Screw)

ROMU ßßßßM0ER-SM B16 Insert (Milling) SB-4075TRP F7-F8, F10, P5 Spare Parts (Screw)

RPGT ßß(�)ßM0ER-GM B16 Insert (Milling) SB-4082TPR C14, P5 Spare Parts (Screw)

RPGT ßß(�)ßM0ER-SM B16 Insert (Milling) E74, J22-J23, K10,


SB-4085TR Spare Parts (Screw)
K12, P5
RPMT ßß(�)ß(ß)M0 B21 Insert (Milling)
SB-4085TRP J6-J9, K10, P5 Spare Parts (Screw)
RPMT ßß(�)ßM0EN-GH B16 Insert (Milling)
E6, E7-E8, E29-E30,
RPMT ßß(�)ßM0ER-GM B16 Insert (Milling) SB-4090TRP Spare Parts (Screw)
J13-J14, P5
RPMT ßßßßM0-H B21 Insert (Milling) SB-4090TRPN F4, F6, J17, P5 Spare Parts (Screw)
RPMW ßßßßM0TN B16 Insert (Milling) SB-4590TRWN P6 Spare Parts (Screw)
ROMU ßßßßM0ER-GH B16 Insert (Milling) SB-5070TR K6, P5 Spare Parts (Screw)
ROMU ßßßßM0ER-GM B16 Insert (Milling) SB-5085TR E51, E68, P5 Spare Parts (Screw)
ROMU ßßßßM0ER-SM B16 Insert (Milling) SB-5090TR K6, P5 Spare Parts (Screw)

S SB-25100TR P5 Spare Parts (Screw)


SB-40115TR J22-J23, P5 Spare Parts (Screw)
SB-1STR P5 Spare Parts (Screw)
SB-40120TR P5 Spare Parts (Screw)
SB-1TR P5 Spare Parts (Screw)
SB-40125TRN P5 Spare Parts (Screw)
SB-2TR P5 Spare Parts (Screw)
SB-40140TR D5, E56, E59, E61, P5 Spare Parts (Screw)
SB-3STR P5 Spare Parts (Screw)
SB-40140TRN C2, C4, E44, P5 Spare Parts (Screw)
SB-3TR P5 Spare Parts (Screw)
SB-45130TR E50, P5 Spare Parts (Screw)
SB-3.5TR P5 Spare Parts (Screw)
SB-50120TR J22-J23, P5 Spare Parts (Screw)
SB-4STR E75 Spare Parts (Screw)
F4, F6, F9, J13-J14,
SB-4TR P5 Spare Parts (Screw) SB-50120TRP Spare Parts (Screw)
J17, P5
SB-5TR P5 Spare Parts (Screw) SB-50120TRS C14, P5 Spare Parts (Screw)
SB-1635TR P5 Spare Parts (Screw) SB-50137K P5 Spare Parts (Screw)
SB-1840TRP F22, P5 Spare Parts (Screw) SB-50140TR C2, C4, E44-E45, P5 Spare Parts (Screw)
SB-2035TR P5 Spare Parts (Screw) SB-50140TRP J6-J9, P5 Spare Parts (Screw)
SB-2035TRG E24, P5 Spare Parts (Screw) D5, E56, E59, E61,
SB-60120TR Spare Parts (Screw)
SB-2040TR P5 Spare Parts (Screw) J23, P5

SB-2040TRG G2, G6, P5 Spare Parts (Screw) SC-30067 J2, P6 Spare Parts (Screw)

SB-2042TRG E24-E25, P5 Spare Parts (Screw) SC-35085 J2, P6 Spare Parts (Screw)

SB-2045TR P5 Spare Parts (Screw) SC-40100 J2, P6 Spare Parts (Screw)

SB-2045TRN P5 Spare Parts (Screw) SC-50130 J2, P6 Spare Parts (Screw)

SB-2050TR P5 Spare Parts (Screw) SC-60160 J2, P6 Spare Parts (Screw)

SB-2060TR P5 Spare Parts (Screw) SC-60210 J2, P6 Spare Parts (Screw)

SB-2080TR P5 Spare Parts (Screw) SCR-01 E70, E73, K4, K5 P6 Spare Parts (Screw)

SB-2250TR K8, P5 Spare Parts (Screw) SCR-02 E73, K4, K5 Spare Parts (Screw)
INDEX

T SB-2255TR P5 Spare Parts (Screw) SCR-03 P5 Spare Parts (Screw)

SB-2260TR K8, P5 Spare Parts (Screw) SCR-04 E70, K5, P6 Spare Parts (Screw)

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PART NUMBER INDEX Index

Part Numbers in Alphanumeric Order ß : NUMBER � : LETTER


Part Number Page Description Part Number Page Description

GRADES
SCR-05 P6 Spare Parts (Screw) SP-2D P18 Spare Parts (Spring)
A
SCR-16 E70-E71, K5, P6 Spare Parts (Screw) SP-3D P18 Spare Parts (Spring)
SCR-30 E70-E72, K5, P6 Spare Parts (Screw) SP-5 P18 Spare Parts (Spring)
SDCN ßßAUTN B10 Insert (Milling) SP-5D P18 Spare Parts (Spring)

LINEUP / INSERTS
SDCT ßßßßß��-�� H23 Insert (Milling) SP-6 P18 Spare Parts (Spring)
SDCT ßßßßß�§-�� H23 Insert (Milling) SP-8 P18 Spare Parts (Spring) B
SDET ßßßßß��-�� H23 Insert (Milling) SP3X4 P6 Spare Parts (Screw)
SDET ßßßßß�§-�� H23 Insert (Milling) SP3X6 C22, P6 Spare Parts (Screw)
SDKN ßßAUFN B10 Insert (Milling) SP3X8 D8, E49, P6 Spare Parts (Screw)

45º / 70º LEAD


SDKN ßßßßAUFN-NE - Insert (Milling) SP3X10 P6 Spare Parts (Screw)
C
SDKN ßß(ß)(ß)AUTN B10 Insert (Milling) SP4X9 C18, P6 Spare Parts (Screw)
SDKR ßßAUEN-S B10 Insert (Milling) SP8X35 P6 Spare Parts (Mounting Bolt)
SDKW ßßßßAESN B22 Insert (Milling) SP-129 P10 Spare Parts (Shim)
SDKW ßßßßAETN B22 Insert (Milling) SP-130A P11 Spare Parts (Shim)

75º LEAD
SDKW ßß(�)ßßßßFN B22 Insert (Milling) SP-141 P10 Spare Parts (Shim) D
SDKW ßß(�)ßßßßTN B22 Insert (Milling) SP-141P P11 Spare Parts (Shim)
SDMR ßßAUER-H B10 Insert (Milling) SP-143 P10 Spare Parts (Shim)
SDMT ßß.ßßC B22 Insert (Milling) SP-143P P11 Spare Parts (Shim)

90º LEAD
SDMT ßßßßAESR-H B22 Insert (Milling) SP-148 P10 Spare Parts (Shim)
SDMT ßßß(ß)(ß)(ß)E-K B22 Insert (Milling) SP-162 P10 Spare Parts (Shim)
E
SDMT ßßßE-K B22 Insert (Milling) SP-210A P11 Spare Parts (Shim)
SE-3070TRP H20-H21, P6 Spare Parts (Screw) SP-219 P10 Spare Parts (Shim)
SE-40050TRN H9-H10, P6 Spare Parts (Screw) SP-221 P10 Spare Parts (Shim)

HIGH FEED
SE-40055TR H9-H10, P6 Spare Parts (Screw) SP-223 P10 Spare Parts (Shim) F
SE-40068TR H9-H10, P6 Spare Parts (Screw) SP-230P P11 Spare Parts (Shim)
SE-40080TR H10, P6 Spare Parts (Screw) SP-341P P11 Spare Parts (Shim)
SE-40090TR H9-H10, P6 Spare Parts (Screw) SP-342 P10 Spare Parts (Shim)

MULTI-FUNCTION
SE-40100TR H10, P6 Spare Parts (Screw) SP-420A P11 Spare Parts (Shim)
SE-40120TR P6 Spare Parts (Screw) SP-429 P11 Spare Parts (Shim) G
SE-50125TR P6 Spare Parts (Screw) SP-441 P10 Spare Parts (Shim)
SEEN ßßAFFN B26 Insert (Milling) SP-441P P11 Spare Parts (Shim)
SEEN ßßAFFR-W B10, B26 Insert (Milling) SP-443 P10 Spare Parts (Shim)

SLOT MILLS
SEEN ßßAFTN B10 Insert (Milling) SP-443P P11 Spare Parts (Shim)
H
SEEN ßßAFTR-W B10 Insert (Milling) SP-454 P10 Spare Parts (Shim)
SEKN ßßAFFN B10 Insert (Milling) SP-521 P11 Spare Parts (Shim)
SEKN ßßAFTN B10 Insert (Milling) SP-521P P11 Spare Parts (Shim)

RADIUS / BALL-NOSE OTHER APPLICATIONS


SEKN ßßEFTR B10 Insert (Milling) SP-523 P11 Spare Parts (Shim)
SEKR ßßAFEN-S B10 Insert (Milling) SP-523P P11 Spare Parts (Shim) J
SEKT ßßAFEN-S B22 Insert (Milling) SP-541 P11 Spare Parts (Shim)
SEKW ßßAFTN B22 Insert (Milling) SP-543 P11 Spare Parts (Shim)
SEKW ßßßFN B22 Insert (Milling) SP-826 P11 Spare Parts (Shim)
SEKW ßßßTN B22 Insert (Milling) SP-829 P11 Spare Parts (Shim)
SEMM ßß(�)ßßß(ß)PESR B22 Insert (Milling) SP-841 P11 Spare Parts (Shim)
K
SEMR ßßAFER-H B10 Insert (Milling) SP-843 P11 Spare Parts (Shim)
SEMT ßßßC B22 Insert (Milling) SP-849 P11 Spare Parts (Shim)

TOOL HOLDING
Spare Parts (Cartridge Clump SP-861 P11 Spare Parts (Shim)
SH-50150TR C16, P6 Screw)
SH3X6 E49 Spare Parts (Screw)
SPCN ßßEDTR B11 Insert (Milling) O
SPCN ßßEETR1 B11 Insert (Milling)
SLT ßß-ßß��� H6 Insert (Slot Mill MSTA)
SPCN ßßXPTR B11 Insert (Milling)
SNCN ßßXNTN B11 Insert (Milling)
SPCT ßßTßßß��-�� H22 Insert (Milling)
SPARE PARTS

SNKN ßßXNTN B11 Insert (Milling)


SPCT ßßTßßß�§-�� H22 Insert (Milling)
SNM ßßß B11 Insert (Milling)
SPEN ßßEEER B11 Insert (Milling) P
SNMF ßßXNTN B11 Insert (Milling)
SPEN ßßEESR B11 Insert (Milling)
SOKN 13T3AXFN B10 Insert (Milling)
SPET ßßTßßß�§-�� H22 Insert (Milling)
SOKN 13T3AXFN-NE B26 Insert (Milling)
SPG ßßß B11 Insert (Milling)
TECHNICAL

SOKN 13T3AXTN B10 Insert (Milling)


SPKN ßßEDER Insert (Milling)
SOKR 13T3AXEN-J B10 Insert (Milling)
B11
R
SPKN ßßEDFR B11 Insert (Milling)
SOMT ßßßßAXEN-J B22 Insert (Milling)
SPKN ßßEDT§ B11 Insert (Milling)
SOMT ßßßßßßER-FL B17 Insert (Milling)
SPKN ßßXETR B11 Insert (Milling)
SOMT ßßßßßßER-GM B17 Insert (Milling)
SPKN ßßXPFR B11 Insert (Milling)
INDEX

SOMT ßßßßßßER-LD B17 Insert (Milling)


SPKN ßßXPTR B11 Insert (Milling) T
SOMW ßßßßAXFN B22 Insert (Milling)
SOMW ßßßßAXTN B22 Insert (Milling)

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PART NUMBER INDEX Index

Part Numbers in Alphanumeric Order ß : NUMBER � : LETTER


Part Number Page Description Part Number Page Description
SPKR ßßEDER-S B11 Insert (Milling)
W
SPM ßßß B11 Insert (Milling)
W-6 P18 Spare Parts (Washer)
SPMR ßßEDER-H B11 Insert (Milling)
W-8 P18 Spare Parts (Washer)
SPMT ßßßßEDER-NBß B23 Insert (Milling)
W6-14 P18 Spare Parts (Washer)
SPMT ßßßßEDER-NBßP B23 Insert (Milling)
W6X17 C19, P6 Spare Parts (Screw)
SPMT ßßßßEDER-V B23 Insert (Milling)
W6X18 H20-H21, P6 Spare Parts (Wedge Lock Screw)
SPMT ßßßßEDS§-NBß� B23 Insert (Milling)
W6X18N C10, C12, P6 Spare Parts (Wedge Lock Screw)
SPMT ßßßßßßEN-NBß B24 Insert (Milling)
W6X20 H20-H21, P6 Spare Parts (Wedge Lock Screw)
SPMT ßßßßßßEN-NBßP B24 Insert (Milling)
W8X16 E48, P6 Spare Parts (Screw)
SPMT ßßßßßßEN-V B24 Insert (Milling)
W8X18 E49, P6 Spare Parts (Screw)
SPMT ßßßßßßE-Z B24 Insert (Milling)
W8X21 C16, P6 Spare Parts (Wedge Lock Screw)
SP-RC P12 Spare Parts (Shim)
WB-5 P18 Spare Parts (Washer)
SPW-6045 E50, P6 Spare Parts (Screw)
WB-6 P18 Spare Parts (Washer)
SPW-7050 C2, C4, E44, P6 Spare Parts (Screw)
WB-8 P18 Spare Parts (Washer)
SS-4N P6 Spare Parts (Shim Screw)
WC- ßß H20-H21 Spare Parts (Wedge)
SV-60136R E48, P6 Spare Parts (Screw)
WCS-1N P14 Spare Parts (Clamp Set)
SV-60136TR C19, P6 Spare Parts (Screw)
WCS-8 P14 Spare Parts (Clamp Set)
SVN-32 P12 Spare Parts (Shim)
WN-1 P19 Spare Parts (Shim Nut)
SVN-32N P12 Spare Parts (Shim)
WNEU ßßßßßßEN-GL B17 Insert (Milling)
T WNGT ßßßßßßFN-AM B17 Insert (Milling)
T7 E70, E73, K4, K5 Spare Parts (Wrench) WNMU ßßßßßßEN-GH B17 Insert (Milling)
T10 E70-E72, K5 Spare Parts (Wrench) WNMU ßßßßßßEN-GM B17 Insert (Milling)
T15 E73, K4, K5 Spare Parts (Wrench) WNMU ßßßßßßEN-SM B17 Insert (Milling)
TEEN ßßPTFR B26 Insert (Milling) WOF07R C16 Spare Parts (Wedge)
TEEN ßßPTFR-NE B26 Insert (Milling) WP-1S P7 Spare Parts (Shim Pin)
TEEN ßßPTTR B12 Insert (Milling) WP5X11 P7 Spare Parts (Shim Pin)
TEKN ßßPTFR B12, B26 Insert (Milling) WP5X15 P7 Spare Parts (Shim Pin)
TEKN ßßPTFR-NE B26 Insert (Milling) WSP-1 P18 Spare Parts (Spacer)
TEKN ßßPTTR B12 Insert (Milling) WTN-33 P12 Spare Parts (Shim)
TEKR ßßPTER-S B12 Insert (Milling) WTN-33-20 P12 Spare Parts (Shim)
TEMR ßßPTER-H B12 Insert (Milling) WWN-42 P12 Spare Parts (Shim)
TEMT ßßßßßß-AQ B24 Insert (Milling) WWP-42 P12 Spare Parts (Shim)
TH-3L H20-H21 Spare Parts (Wrench) WWP-42-16 P12 Spare Parts (Shim)
Spare Parts (Hexagon Wrench /
TH-4 C16, C22, P18 T-Shape Type) X
TH8X15 C22, P6 Spare Parts (Screw) XNS610 C2, E44, F4, P6 Spare Parts (Mounting Screw)
TN-32 P12 Spare Parts (Shim) XPMT ßßßßßß B25 Insert (Milling)
TN-43 P12 Spare Parts (Shim) XPMT ßßTßßß B25 Insert (Milling)
TNW-32 P12 Spare Parts (Shim)
TPG ßßß(ß)(ß)(ß) B12, B26 Insert (Milling)
TPK ßßPDFR B12 Insert (Milling)
TPK ßßPDTR B12 Insert (Milling)
TPKR ßßPDER-S B12 Insert (Milling)
TPM ßßß B12 Insert (Milling)
TPMR ßßPDER-H B12 Insert (Milling)
TS-3S P7 Spare Parts (Lock Pin)
C2, C4, C10, C12, Spare Parts (Torx Wrench /
TT-15
E44-E45, P18 T-Shape Type)
Spare Parts (Torx Wrench /
TT-15L H9 T-Shape Type)
Spare Parts (Torx Wrench /
TT-25 J2, P18 T-Shape Type)
D5, E56, E59, E61, Spare Parts (Torx Wrench /
TT-25L
P18 T-Shape Type)
Spare Parts (Torx Wrench /
TT-30 J2, P18 T-Shape Type)
Spare Parts (Torx Wrench /
TTC-20 C16, C19, P18 T-Shape Type)
Spare Parts (Torx Wrench /
TTC-25 C18, E48, P18 T-Shape Type)
F4, F6, F9, J6-J9, Spare Parts (Torx Wrench /
TTP-20
J13-J14, J17, P18 T-Shape Type)

V
INDEX

T VCMT ßßßHQ B25, K4 API Insert (Ring Grooving)

800.823.7284
T10 Visit us online at KyoceraPrecisionTools.com
KYOCERA Precision Tools, Inc.
102 Industrial Park Road
Hendersonville, NC 28792 W | Official Website | www.kyoceraprecisiontools.com
Customer Service | 800.823.7284 - Option 1 W | Distributor Website | http://mykpti.kyocera.com
Technical Support | 800.823.7284 - Option 2 E | [email protected] ©KYOCERA Precision Tools, Inc.

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