Milling Catalog PDF
Milling Catalog PDF
Milling Catalog PDF
G
C
R
B
A
P
E
T
F
INSERT LINEUP / 45º / 70º 75º 90º MULTI- RADIUS / OTHER TOOL SPARE
HIGH FEED SLOT MILLS TECHNICAL INDEX
GRADES INSERTS LEAD ANGLE LEAD ANGLE LEAD ANGLE FUNCTION BALL NOSE APPLICATIONS HOLDING PARTS
C A T A L O G
CUTTING TOOLS
KYOCERA
M I L L I N G
Continuously Create New Value
at the Cutting Edge of Technology
B
C O N T E N T S
C
K YOCERA PRECISION TOOLS OVERVIEW ii - iv
HOW TO ORDER v
D
H
RADIUS / BALL-NOSE MILLS J1 - J27
TOOL HOLDING O1 - O5 J
TECHNICAL R1 - R29 K
INDEX T1 - T10
i
KYOCERA CUTTING TOOLS
G L O B A L F A C I L I T I E S N E T W O R K
NORTH
AMERICA GLOBAL
Manufacturing Facilities Manufacturing Facilities
ii
KYOCERA CUTTING TOOLS
G L O B A L T E C H N I C A L C E N T E R S
iii
KPTI Company Overview KPTI
Manufactured Products
Established in April 2014, KPTI unifies two of the world’s leading cutting tool manufacturers,
Kyocera Tycom Corporation (KTC) and the Cutting Tool Division of Kyocera Industrial Ceramics
Corporation (KICC-CT).
The new company creates a combined enterprise that optimizes the strengths of both organizations
and facilitates expansion of Kyocera’s overall cutting tool-related business in North America.
The new combined entity will unify cutting tool resources to create greater efficiencies while
positioning the new organization for continued success.
Customers will benefit from a unified sales and support team offering improved customer service Steel Toolholders for
and an expanded portfolio of cutting tool products and solutions for the automotive, aerospace, Milling, Turning, Grooving,
general machining, medical, power generation, printed circuit board and steel markets. Threading and Drilling Metal
iv
How to Order
Kyocera Precision Tools’ products are sold exclusively through our North American line of authorized distributors.
CUSTOMER SERVICE
Locate a Distributor
1 .8 0 0 .8 2 3 .7 2 8 4
OR (OPTI ON 1)
Use our Locate a Distributor map at: Monday - Friday
www.KyoceraPrecisionTools.com/locate 5:00A M - 4:30P M (P S T)
8:00A M - 7:30P M (E S T)
Þ Indicates that an item is Stock Standard and available at our North American Headquarters in North Carolina.
Stock Standard items will ship the same day if ordered by 4:30pm (EST).
ß Indicates that an item is a World Express and available at our Worldwide Headquarters in Japan.
Please allow 7-10 business days for World Express items to arrive.
*All Stock Standard and World Express items are subject to availability.
1.800.823.7284 1 .8 0 0 .8 2 3 .7 2 8 4
(OPT ION 1 ) (OPTI ON 2)
Monday - Friday Monday - Friday
5:00AM - 4:30PM (PST) 4:00A M - 2:00P M (P S T)
8:00AM - 7:30PM (EST) 7:00A M - 5:00P M (E S T)
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W W W . K Y O C E R A P R E C I S I O N T O O L S . C O M
A1
SUMMARY OF INSERT GRADES Milling / Drilling
� M
illing
Steel Cast Iron
GRADES
A Workpiece Material
(Carbon Steel / Alloy Steel)
Stainless Steel & Cast Steel (Gray Cast Iron / Nodular Cast Iron)
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
TN60 TN60
TN Series
Cermet
TN100M TN100M
TC Series TC60 TC60
CA Series CA6535 CA420M
PR Series PR830 PR830
Carbide
KW10
Carbide
GW25
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30 S01 S10 S20 S30 H01 H10 H20 H30
CA Series CA6535
MEGACOAT
PR1210
(PR Series)
MEGACOAT
NANO PR1535 PR1535
(PR Series)
KW10 KW10
Carbide
GW25 GW25
DLC Coating PDL025
CBN KBN525
KPD001 KPD001
KPD010 KPD010
PCD KPD230
KPD250
� D
rilling
Steel Stainless Steel & Cast Iron
Workpiece Material
(Carbon Steel / Alloy Steel) Nickel-based Alloys (Gray Cast Iron / Nodular Cast Iron)
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
CA Series CA6535
PR660 PR660
Coated Carbide
PR Series
PR830 PR830
MEGACOAT PR1225 PR1225
(PR Series) PR1210
PR1230
MEGACOAT
NANO PR1535 PR1535
(PR Series)
KW10
Carbide
GW15
Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30
Carbide
Coated
MEGACOAT
PR1230
(PR Series)
KW10 KW10
Carbide
GW15 GW15
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SUMMARY OF INSERT GRADES Turning
� T
urning
Steel Cast Iron
GRADES
Workpiece Material
(Carbon Steel / Alloy Steel)
Stainless Steel & Cast Steel (Gray Cast Iron / Nodular Cast Iron) A
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Classification
LINEUP / INSERTS
P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
TN610 TN610 B
TN6010 TN6010
TN620 TN620
TN Series
TN6020 TN6020
PV7020 PV7020
PV Series
75º LEAD
PV90 PV90 D
MEGACOAT PV7010 PV7010 PV7005
(PV Series) PV7025 PV7025
MEGACOAT NANO PV710 PV710
(PV Series)
90º LEAD
PV720 PV720
E
CA510
CA515 CA6515 CA310
CA525 CA6525 CA315
CA320
HIGH FEED
CA530
CA Series
CA5505 F
CA4505
CA5515
CA4515
Coated Carbide
CA5525
MULTI-FUNCTION
CA5535
PR930 PR930 G
PR1005 PR1025
PR Series
PR1025 PR1125
PR1115
SLOT MILLS
MEGACOAT
(PR Series)
PR1225 PR1225 H
MEGACOAT NANO PR1425 PR1425
(PR Series) PR1535 PR1535
TOOL HOLDING
KBN475
O
CBN KBN60M
KBN900
SPARE PARTS
P
TECHNICAL
R
INDEX
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SUMMARY OF INSERT GRADES Turning
� T
urning
Non-Ferrous Difficult-to-Cut Materials Hard Materials
GRADES
A Workpiece Material
(Aluminum / Non-Ferrous Metals / Non-Metals) (HRSA / Ni-base HRSA) (Hardened Steel / Chilled Cast Iron)
Powdered Steel
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 01 10 20 30
CA6515
CA Series
CA6525
Coated Carbide
PR Series PR1125
PR1305
MEGACOAT
PR1310
(PR Series)
PR1325
MEGACOAT NANO PR1535
(PR Series)
TN6010
Cermet
TN60
CF1 KT66
Ceramic KS6030 A66N
KS6040 PT600M
KBN510
CBN KBN525
KBN900
KBN05M
KBN10M KBN65M
MEGACOAT KBN25M KBN70M
KBN30M KBN570
KBN35M
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 01 10 20 30
MEGACOAT
Carbide
Coated
NANO PR1535
(PR Series)
SW05
SW10
Carbide SW25
KW10 KW10
GW15 GW15
DLC Coating PDL025
KPD001 KPD001
KPD010 KPD010
PCD
KPD230
KPD250
� P
VD Coated Carbide for Small Tools
Workpiece Material Steel Stainless Steel & Cast Steel Cast Iron
(Carbon Steel / Alloy Steel) (Gray Cast Iron / Nodular Cast Iron)
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
PR930 PR930
PR1005 PR1025
PR Series
Coated Carbide
PR1025 PR1125
PR1115 PR1115
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SUMMARY OF INSERT GRADES Grooving / Cut-Off
� G
rooving / Cut-Off
Steel Cast Iron
GRADES
Workpiece Material
(Carbon Steel / Alloy Steel)
Stainless Steel & Cast Steel (Gray Cast Iron / Nodular Cast Iron) A
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Classification
LINEUP / INSERTS
P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
MEGACOAT B
(PV Series) PV7040 PV7040
TN620 TN620
Cermet
75º LEAD
D
CR Series CR9025 CR9025
PR630 PR630
PR660 PR660
90º LEAD
PR915 PR915 PR905 E
Coated Carbide
PR Series
PR930 PR930
PR1025 PR1025
PR1115
HIGH FEED
MEGACOAT PR1215 PR1215 PR1215
(PR Series) PR1225 PR1225 F
MEGACOAT
NANO PR1535 PR1535
MULTI-FUNCTION
(PR Series)
A65 G
Ceramic A66N
PT600M
KW10
Carbide
SLOT MILLS
GW15
H
Workpiece Material Non-Ferrous Difficult-to-Cut Materials Hard Materials Powdered Steel
(Aluminum / Non-Ferrous Metals / Non-Metals) (Titanium) (Hardened Steel / Chilled Cast Iron)
Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 01 10 20 30
J
Carbide
Coated
MEGACOAT PR1215
(PR Series) PR1225
Cermet TN60
K
A65
Ceramic A66N
TOOL HOLDING
PT600M
KW10 KW10
O
Carbide
GW15 GW15
CBN
KBN510 P
KBN570
KBN525
KPD001 KPD001
PCD
KPD010 KPD010
TECHNICAL
R
INDEX
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INSERT GRADES
A
PVD Coated Carbide (MEGACOAT / MEGACOAT NANO)
KYOCERA’s PVD coated carbides for milling and drilling utilize very tough
carbide substrates.
The low processing temperature, compared with CVD, leads to improved
bending strength, less deterioration of the coating and superior tool life with
stable machining.
· Improved high temperature stability and wear resistance by TiAlN base PVD coating
PR830 Gold TiAlN+TiN
· Application: Stable and long tool life for milling of steel
P PR1230
Blackish
Red
MEGACOAT
· Superior wear and oxidation resistant MEGACOAT on a special tough carbide substrate
· Application: Stable and high feed rate milling and drilling of steel
Steel
· New coating technology [MEGACOAT NANO] is applied. Nano thin multi-layer coating performs superior wear
Blackish
PR1525 Red
MEGACOAT NANO resistance and high oxidation resistance.
· Application: Stable and long tool life milling of Steel and Stainless Steel
Stainless Blackish · Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate
Steel PR1225 Red
MEGACOAT
· Application: General and high feed drilling of steel and stainless steel
Blackish · Superior wear and oxidation resistant MEGACOAT on special carbide substrate for cast iron
PR1210 Red
MEGACOAT
· Application: Highly efficient stable milling and drilling of gray and nodular cast iron and titanium alloys
K PR1510
Blackish
Red
MEGACOAT NANO
· New coating technology [MEGACOAT NANO] is applied. Nano thin multi-layer coating performs superior wear
resistance and high oxidation resistance.
· Application: For gray and nodular cast iron, stable wear resistance and toughness
Cast Iron
Micro Columnar · Kyocera's unique crystal control technology and advanced layer adhesion CVD coating with superior wear
Blackish
CA420M Red
TiCN+Al2O3+TiN resistance and toughness
(CVD) · Application: Milling of gray and nodular cast iron
Blackish · Stabilized milling operation and long tool life with MEGACOAT NANO coating technology
PR1535 MEGACOAT NANO
S Red · Application: PVD for titanium alloy and precipitation hardened stainless steel
Heat-Resistant TiCN+Al2O3+TiN · High heat resistance and wear resistance with CVD coating with improved stability due to thin film coating
Alloys CA6535 Gold
(CVD) · Application: CVD for Ni-base heat resistant alloy and martensitic stainless steel
0.003 0.005
Competitor B
PR1525
0.002 0.003
PR1525
0.001 0.002
0 0
0 20 40 60 80 100 0 10 20 30 40
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INSERT GRADES
GRADES
when Machining Heat Resistant Alloys and Difficult-to-cut Materials A
CA6535
NEW
LINEUP / INSERTS
(CVD)
B
for Ni-base Heat Resistant Alloy and Martensitic Stainless Steel
PR1535
75º LEAD
D
90º LEAD
Tougher Substrate
E
• Stable cutting prevents insert fracturing
• Good for high efficiency machining TiN
HIGH FEED
Smooth & less adhesion F
�-AI2O3
Oxidation and wear resistant
MULTI-FUNCTION
Special Interlayer
• For Ni-base heat resistant alloy and martensitic stainless steel Prevent peeling of coating layer G
• High heat resistance and wear resistance with CVD coating
TiCN
• Improved stability due to thin film coating technology Frictional wear resistant
SLOT MILLS
CA6535 H
MEGACOAT NANO
PR1535
K
TOOL HOLDING
.016 .016
Competitor B
(CVD)
O
.014 .014 Competitor A
.012 .012 (CVD)
Fracture Competitor B
.010 .010 (CVD)
Wear [in]
Wear [in]
SPARE PARTS
.002 .002
TECHNICAL
.000 .000 R
0 5 10 15 20 25 0 5 10 15 20 25
Cutting Time[min] Cutting Time[min]
< Cutting Condition > Vc=175sfm, ap=0.039”, fz=0.006ipt, WET < Cutting Condition > Vc=975sfm, ap=0.079”, fz=0.008ipt, WET
INDEX
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INSERT GRADES
CERMET
GRADES
A
CERMET
KYOCERA is known as the leading manufacturer of cermets. Cermet is a composite
material combining Ceramic and Metal. Typical materials used in cermets are TiC, TiN,
TiCN and NbC. Designed to provide long tool life and excellent surface finishes, cermets
combine toughness with superior wear resistance.
PV710
MEGACOAT
Gold
(MEGACOAT NANO) · Application: Recommended cermet for long tool life and stable machining for high speed continuous cuts
TiCN · MEGACOAT NANO efficient machining with high quality surface finishes and superior wear and adhesion resistance
PV720 Gold
(MEGACOAT NANO) · Application: Recommended cermet for stable steel machining and high quality surface finish
PV7010 Blackish TiCN ·H eat-resistant MEGACOAT on improved surface cermet with excellent wear resistance and toughness
(Super Micro-Grain) Red (MEGACOAT) · Application: Stable and improved tool life in steel cutting, excellent surface finish
MEGACOAT Cermet
K PV7005
Blackish
Red
TiC+TiN
(MEGACOAT)
·H eat-resistant MEGACOAT on cermet with excellent wear resistance
· Application: High speed finishing of gray and nodular cast iron
Cast Iron
Electric Gun
Reacted Gas (N2) Electric Beam 35
(Rotation)
(Revolution)
30
Products 25
Workpiece mounting
Vacuum pump
20
15
Ion
Features 10
No Deterioration
� 400 600 800 1000 1200 1400
Coating Material
+ -
� No Loss of Bending Strength
Power Source
� Excellent Chipping Resistance (Cº) Oxidation Temperature
(Ground)
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INSERT GRADES
GRADES
A
CVD (Chemical Vapor Deposition) CVD COATED CARBIDE
Reactor KYOCERA’s CVD coated carbide grades are based on ceramic
LINEUP / INSERTS
Heater
thin film technology and provide stable, efficient cutting at high
Products (Inserts)
B
N2 speeds or heavily interrupted applications.
CH4
Vacuum pump
•A pplicable from low to high speed cutting and from finishing to
75º LEAD
D
90º LEAD
Main Component E
Material Description Color Advantages
(Coating Composition)
Micro Columnar · Special substrate with thermal deformation resistance along with a thick and tough film coating for wear resistance
CA510 Gold
TiCN+Al2O3+TiN ·A pplication: High speed and high efficiency steel machining
Micro Columnar · Special substrate and tough coating film provides thermal deformation and high wear resistance
CA515 Gold
HIGH FEED
TiCN+Al2O3+TiN ·A pplication: Continuous to light interrupted steel machining (general use)
Micro Columnar · Special substrate and tough coating film provides high wear and fracture resistance
F
CA525 Gold
TiCN+Al2O3+TiN ·A pplication: 1st choice for steel machining
Micro Columnar · Special tough substrate and tough coating film provides high stability and wear resistance
CA530 Gold
TiCN+Al2O3+TiN ·A pplication: General to heavy interrupted machining (stability oriented)
MULTI-FUNCTION
P CA5505 Gold
Micro Columnar · Improved wear resistance due to hard carbide substrate and micro columnar structure of coating composition
TiCN+Al2O3+TiN ·A pplication: High speed continuous cutting of steel, continuous to light interrupted cutting of cast iron G
Steel
Micro Columnar · Improved wear resistance and longer tool life due to micro columnar structure of coating composition
CA5515 Gold
TiCN+Al2O3+TiN · Application: High speed cutting of steel, continuous to light interruption
Micro Columnar · Improved toughness and wear resistance due to tougher carbide substrate and micro columnar structure of coating composition
CA5525 Gold
TiCN+Al2O3+TiN ·A pplication: First choice for general cutting of steel, roughing to interruption
SLOT MILLS
Micro Columnar · Improved toughness due to tougher carbide substrate
CA5535 Gold
TiCN+Al2O3+TiN ·A pplication: Roughing to heavy interrupted cutting of steel H
Columnar · Improved toughness and stability due to specialized carbide substrate with plastic deformation resistance
CR9025 Gold
TiCN+TiN ·A pplication: Cut-off, grooving and multi-function cutting of steel
Columnar ·E
xcellent high temperature stability due to plastic deformation and oxidation wear resistance
CA4010 Gold
TiCN+Al2O3+TiN ·A
pplication: Continuous to light interrupted high speed cutting of cast iron
CA4115 Gold
Micro Columnar
TiCN+Al2O3+TiN
· Improved wear resistance due to micro columnar structure of coating composition
·A pplication: Nodular cast iron cutting, continuous to light interruption
K
K CA4120 Gold
Micro Columnar
TiCN+Al2O3+TiN
· Improved toughness and wear resistance due to tougher carbide substrate and micro columnar structure of coating composition
·A pplication: Roughing to heavy interrupted cutting of nodular cast iron
Cast Iron
Blackish Micro Columnar ·S
table, long tool life due to improved bonded force of coating layers and special treatment on the surface of top coated layer
TOOL HOLDING
CA4505 gray TiCN+Al2O3 ·A
pplication: For gray cast iron and nodular cast iron at high speed in continuous to light interrupted cutting
Blackish Micro Columnar ·S
table, long tool life due to improved bonded force of coating layers and special treatment on the surface of top coated layer O
CA4515 gray TiCN+Al2O3 ·A
pplication: First choice for gray cast iron and nodular cast iron in light to heavy interrupted cutting
� Application Map
SPARE PARTS
CA515
Wear Resistance
TECHNICAL
P05
Conventional
CA6525 R
Coated Carbide CA525
(First Choice Grade)
P15
PR1125
Low
Conventional
Coated Carbide
CA530
P25
Conventional
Coated Carbide
INDEX
P35
Conventional
Continuous Light Interruption Interruption T
Coated Carbide Application
Stability
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INSERT GRADES
A
PVD COATED CARBIDE (MEGACOAT / MEGACOAT NANO)
KYOCERA’s PVD coated carbides for turning utilize very tough carbide substrates. The low processing temperature, compared with CVD, leads to
improved bending strength, less deterioration of the coating and superior tool life with stable machining.
PR930 Reddish
TiCN
· Hard TiCN base PVD coated super micro-grain carbide
(Super Micro-Grain) Gray · Application: Low cutting speed, precise cutting with sharp edge
P PR1025
Reddish
Gray
TiCN
· TiCN base PVD coated micro-grain carbide
· Application: General purpose cutting of steel and stainless steel, stable and long tool life
Steel
Purple · Hard TiAlN base PVD coated super micro-grain carbide
PR1115 Red
TiAlN
· Application: Superior anti-oxidation performance with well balanced wear resistance and toughness
Blackish · Nano thin multi-layer coating performs with superior wear resistance and high oxidation resistance.
PR1425 Red
MEGACOAT NANO
· Application: various applications of steel cutting, High speed stainless steel cutting, extended tool life
Purple · Hard TiAlN base PVD coated super micro-grain carbide, superior toughness and heat resistance
M PR1125 Red
TiAlN
· Application: Finishing and light interrupted cutting of stainless steel
Stainless Blackish · Superior wear and oxidation resistant MEGACOAT on micro grain carbide substrate
Steel
PR1225 Red
MEGACOAT
· Application: Light interrupted to interrupted cutting of stainless steel
K PR905
Bluish
Violet
TiAlN
· Smooth fine surface PVD coated hard carbide with plastic deformation resistance
· Application: Suitable for milling of gray and nodular cast iron
Cast Iron
Blackish · MEGACOAT on hard and superior heat resistant carbide, superior wear resistance
PR1305 Red
MEGACOAT
· Application: Finishing of heat-resistant alloys
Blackish · MEGACOAT on hard and superior heat resistant carbide, superior wear and oxidation resistance
PR1310
S
MEGACOAT
Red · Application: First choice for continuous and light interrupted cutting and finishing of heat-resistant alloys
Blackish · Stabilized turning operations and long tool life with MEGACOAT NANO coating technology
PR1535 Red
MEGACOAT NANO
· Application: PVD for titanium alloy and precipitation hardened stainless steel
� Application Maps
Steel Cutting Stainless Steel Cutting
PR1425 PR1225
High Speed
[Vc = 490~
PR1425 1st choice grade High Speed
[Vc = 410 sfm]
PR1425 1st choice grade
650 sfm]
PR1225
High reliability in
PR1225 PR1425
Extended tool life
Middle Speed Middle Speed
interrupted cutting in high speed cutting
[Vc = 250~ [Vc = 160~
490 sfm] 410 sfm]
Continuous Light Interruption Heavy Interruption PR930 Continuous Light Interruption Heavy Interruption
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INSERT GRADES
GRADES
A
40
MEGACOAT Base Multi-Layer Structure MEGACOAT NANO
35
Hardness (GPa)
LINEUP / INSERTS
30
TiCN MEGACOAT
25 B
TiAIN
20
TiN
15
Prevents wear and fracture with high hardness (35GPa) and superior oxidation resistance (oxidation temperature: 1,150°C)
75º LEAD
D
� Cutting Edge Quality (Sharp Edge Insert)
PR1225 / PR1425 Competitor A Competitor B
90º LEAD
E
X300 X300
HIGH FEED
Superior edge-sharpening performance and smooth surface Delamination (coating peeling) and rough surface F
MEGACOAT Series (PR1225/PR1425) - high edge sharpening performance and adhesion resistance.
MULTI-FUNCTION
G
� PR1215 Wear Resistance Comparison � Flank Wear of Front Relief Face
(Off-Centered Grooving)
0.016 Cutting Conditions:
SLOT MILLS
Structural Steel
H
Flank Wear of Front Relief Face (in)
Competitor A
Vc=500sfm, ae=0.059",
0.012 65 min f=0.004ipr, Wet
Competitor A Competitor B Ø7.795" � Ø1.890"
PR1215
138 min
0
0 20 40 60 80 100 120 140
K
Cutting Time (min)
TOOL HOLDING
� PR13-Series Advantages � Heat-Resistant Alloys (Ni-based)
O
Superior wear and fracture resistance attained with uniform grain size and
MEGACOAT on superior thermal shock resistant carbide
Low � Cutting Speed � High
PR1305
SPARE PARTS
New edge preparation technology (FET: Fine Edge Treatment) controls and
minimizes R honing and realizes large tip rake angle, and thus prevents burrs
PR1310 P
and notching. It provides good surface finishes.
R
Low � Fracture Resistance (Toughness) � High
Continuous Light Interruption Interruption
INDEX
T
Uniform grain size enables superior thermal Edge control of FET technology
shock resistance and constant hardness (FET: Fine Edge Treatment)
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INSERT GRADES
CARBIDE
GRADES
A
CARBIDE
Due to its superior mechanical features carbide is used in a variety of applications.
KYOCERA produces a variety of carbides, including KW10 for non-ferrous materials and
micro-grain carbides for precision cutting.
FEATURES
• Tough and hard
• Good thermal conductivity
• Suitable for cutting non-ferrous metals and non-metals
• Stable cutting at low cutting speeds, including milling operations
FEATURES OF CARBIDE
Main Component
Material Description Color Advantages
(Coating Composition)
· ISO identification symbol K carbide (K10 relevant)
KW10 Gray WC+Co
· Application: Stable cutting of cast iron, non-ferrous materials, non-metals, and titanium alloys
S SW10
(Made to Order)
Gray WC+Co
· ISO identification symbol K carbide (K10 relevant)
· Application: Continuous and light interrupted cutting of titanium alloys maintaining superior wear resistance and stable result
Heat-Resistant
Alloys
SW25 Gray WC+Co
· ISO identification symbol K carbide (K25 relevant)
(Made to Order) · Application: Interrupted and light interrupted cutting of titanium alloys maintaining stable result
DLC COATING
DLC COATING
High quality and long tool life machining of aluminum. Achieves long tool life with
hardness close to that of diamond and maintains an excellent surface finish with
aluminum welding resistance.
FEATURES
• Excellent surface finish
• Stable machining with excellent peeling resistance
• Improved chip evacuation due to high lubrication
FEATURES OF CARBIDE
Main Component
Material Description Color Advantages
(Coating Composition)
N PDL025 Iridescent C
· Hydrogen free DLC coating for high hardness close to that of diamond
· Application: Stable cutting of aluminum with turning, milling, and cut-off operations
Non-Ferrous
Materials
Welding
Minor Welding
PDL025 Competitor A
Cutting Conditions: Vc = 2630 sfm, fz = 0.004 ipt, ap × ae = 0.118" × 0.197", Dry
Cutter Dia. ø1.000" Workpiece: 5052 Cutting Length: 57 m
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INSERT GRADES
CERAMIC
GRADES
A
CERAMIC
Ceramic inserts are capable of running at high speeds, thus reducing expensive machining time.
LINEUP / INSERTS
Hard turning of 38HRC to 64HRC hardened steel, or rough to finish turning of cast iron are
recommended applications for ceramic inserts.
B
KYOCERA’s ceramic grades are designed to resist oxidation and maintain hardness at elevated
temperatures.
FEATURES
75º LEAD
FEATURES OF CERAMIC D
Main Hardness of Fracture Transverse
Material Description Color Component Coating Substrate Toughness Strength Advantages
(Coating Layer (GPa) (MPa)
Composition) (MPa·m½)
90º LEAD
· Aluminum Oxide ceramic (Al2O3) E
KA30 White Al2O3 - 17.5 4.0 750
· Application: Finishing of cast iron at high cutting speeds without coolant
K
· Silicon nitride ceramic (Si3N4)
KS6050 Gray Si3N4 - 15.6 8.0 1,200 · Application: Roughing and interrupted machining of cast iron. Focusing on stability.
(with or without coolant)
HIGH FEED
Cast Iron
Grayish Si3N4
· Silicon nitride ceramic (Si3N4) + CVD Coated Carbide (Special Al2O3 COAT) F
CS7050 White (Special Al2O3 Coat)
Thin Coating 15.6 8.0 1,200 · Application: Finishing and continuous machining, and high speed and high efficient machining.
(with or without coolant)
MULTI-FUNCTION
Black Al2O3+TiC - 20.1 4.1 980
· Application: Semi-roughing to finishing of steel, cast iron, and hard materials
Cast Iron Al2O3+TiC · TiN PVD coated Aluminum Oxide and Titanium Carbide ceramic (TiN coated Al2O3+TiC)
G
A66N Gold
(TiN Coat)
Thin Coating 20.1 4.1 980
· Application: Semi-roughing to finishing of hard materials
H · Heat-resistant MEGACOAT on Aluminum Oxide and Titanium Carbide ceramic
Blackish Al2O3+TiC
Hardened PT600M Thin Coating 20.1 4.1 980 (MEGACOAT Al2O3+TiC)
SLOT MILLS
Materials Red (MEGACOAT)
· Application: Semi-roughing to finishing of cast iron, hard materials and hardened roll materials
H
· SiAlON Ceramic with superior wear resistance and high resistance against boundary wear
KS6030 Gray SiAlON - 15.2 6.0 600
S · Application: Finishing to medium machining of heat-resistant alloys
· High stability SiAlON ceramic with wear resistance and fracture resistance
J
� Application Maps
Cast Iron Hardened Material Heat-Resistant Alloys
KA30
Low � Cutting Speed � High
CS7050
PT600M CF1 K
A66N
PT600M
KS6030
TOOL HOLDING
A65 KS6050
A65
O
KS6040
Continuous Light Interruption Interruption Continuous Light Interruption Interruption Continuous Light Interruption Interruption
SPARE PARTS
� � � � � � � � �
Low � Fracture Resistance (Toughness) � High Low � Fracture Resistance (Toughness) � High Low � Fracture Resistance (Toughness) � High P
40
2800
TiC MEGACOAT R
Hardness (GPa)
Al203-TiC Ceramic
2400
30 TiCN
2000 Al203 Ceramic
Hardness
800
High Speed Steel Cermet
10
T
400
0
200 600 1000 1400 0 200 400 600 800 1,000 1,200 1,400
Temperature (°C) Oxidation temperature (°C)
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INSERT GRADES
CBN
GRADES
A
CBN
KYOCERA CBN is second only to diamond in hardness. CBN (Cubic Boron Nitride) is a
synthetically produced material with high thermal conductivity which provides stable cutting.
FEATURES
• Superior wear resistance when cutting hardened materials
• Suitable for high speed cutting of cast iron and sintered steel
• High thermal conductivity provides stable cutting
FEATURES OF CBN
Hardness of Transverse
Material Description Color Av. Grain
Size (μm) Substrate Strength Advantages
(GPa) (MPa)
· Excellent wear resistance and crack resistance, non-coated CBN
KBN510 Black 2 28 1,000
· Application: Finishing and continuous cutting of hardened die steel
1 and ·G
ood balance of toughness and wear resistance, non-coated CBN
KBN525 Black
Under
25 1,250
·A
pplication: General grade for hardened steel, high stability at high speed and high feed cutting
KBN05M Blackish
0.5-1.5 27 1,000
· Heat-resistant MEGACOAT on highly heat-resistant CBN substrate
KBN10M Blackish
2 28 1,000
·H
eat-resistant MEGACOAT on CBN with hard binder phase, superior anti-crater wear resistance
Hardened (MEGACOAT) Red ·A
pplication: High speed finishing of hardened die steel
Materials
KBN25M Blackish 1 and
25 1,250
· Heat-resistant MEGACOAT on micro-grain CBN with heat resistant binder phase
(MEGACOAT) Red Under · Application: Stable cutting of hardened steel at high speed
KBN30M Blackish
1-4 30 1,350
· Heat-resistant MEGACOAT on tougher CBN
(MEGACOAT) Red · Application: Stable cutting of hardened steel for continuous to interrupted cutting
· Excellent wear resistance due to CBN with heat-resistant binder phase, non-coated CBN
KBN65B Black 2 32 1,150
· Application: Stable cutting of sintered steel (ferrous sintered alloy) at low speed
· High CBN content ratio
KBN570 Black 2-4 34 1,350
· Application: Machining of sintered steel (preventing burr formation)
Sintered
Steel KBN65M Blackish · Heat-resistant MEGACOAT on CBN with heat-resistant binder phase
2 32 1,150
(MEGACOAT) Red · Application: Stable cutting of sintered steel (ferrous sintered alloy) at low speed
KBN70M Blackish
2-4 34 1,350
· Heat-resistant MEGACOAT on CBN rich substrate
(MEGACOAT) Red · Application: General cutting of sintered steel (ferrous sintered alloy) at high speed
· Excellent wear resistance due to high CBN content and special binder
KBN475 Black 2 39 1,400
· Application: High speed machining of gray cast iron
K KBN60M
(MEGACOAT)
Blackish
Red
0.5-6 33 1,250
· Heat-resistant MEGACOAT on CBN rich substrate with hard binder phase
· Application: High speed finishing of gray cast iron
Cast Iron
KBN900 Gold 9 31 1,050
· TiN coated solid CBN
(TiN COAT) · Application: Heavy duty, interrupted cutting and finishing of hardened steel, hardened roll steel and cast iron
� MEGACOAT CBN
� Properties of PVD Coated Layer � Advantages of MEGACOAT MEGACOAT
• Long tool life and stable cutting due to superior heat-resistance and hardness
• Improvement of crater wear (oxidation, diffusional wear) resistance
• High thermal stability and surface smoothness provide excellent surface finish
� Application Map
Hardened Materials Sintered Steel Cast Iron
Low � Cutting Speed � High
KBN05M KBN475
KBN70M
KBN30M
KBN25M KBN900
KBN60M
KBN10M KBN570
KBN35M
KBN65B
Continuous Light Int. Interruption Heavy Int. Continuous Light Int. Interruption Continuous Light Int. Interruption
� � � � � � � � � �
Finishing � Medium � Roughing Finishing � Medium � Roughing Finishing � Medium � Roughing
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INSERT GRADES
PCD
GRADES
A
PCD (Polycrystalline Diamond)
KYOCERA diamond material is a synthetic diamond sintered under high temperatures and
LINEUP / INSERTS
pressures. PCD (Polycrystalline diamond) is ideal for non-ferrous metals and non-metals.
B
FEATURES
• Applicable for non-ferrous metals, non-metals turning, milling and other various type of cutting
• Long tool life due to extreme hardness
75º LEAD
(a mirror-like finished surface will not be obtained when single crystal diamond is used.)
D
FEATURES OF PCD
90º LEAD
Material Description Av. Grain
Size (μm) Advantages E
· Super Micro-Grain PCD features cutting edge strength, wear resistance, fracture resistance, good edge-sharpening performance and long, stable tool life.
KPD001 0.5
· Application: High speed cutting of aluminum alloys, brass, non-ferrous metals and non-metals including plastics, fiberglass, carbide and ceramics.
HIGH FEED
· Good wear resistance and toughness, good grindability
KPD010 10
· Application: General purpose, high speed cutting of aluminum alloys, non-ferrous metals and non-metals including plastics, fiberglass, carbide and ceramics. F
Non-Ferrous
Materials
· Superior abrasive wear resistance and toughness due to high density PCD with mixed rough and fine grains
KPD230 2-30
· Application: High speed milling of aluminum alloys, non-ferrous metals, plastics and fiberglass
MULTI-FUNCTION
� Applications G
Non-ferrous materials Difficult-to-Cut Materials
Workpiece Material
(Aluminum / Non-ferrous metals / Non-metals) Titanium / Titanium alloys
Cutting Range Finishing Roughing Finishing Roughing
SLOT MILLS
Classification N01 N10 N20 N30 S01 S10 S20 S30
H
KPD001 KPD001
Turning
PCD KPD010 KPD010
Milling
KPD230 K
2 Excellent surface finish provided by
Super Micro-Grain KPD001
KPD001
Av. grain size: 0.5μm
TOOL HOLDING
1.5 O
KPD010
Ra 1
SPARE PARTS
(μm)
Continuous Light Int. Interruption
Surface finish of conventional PCD
P
� � �
Finishing � Fracture Resistance � Roughing
0.5 Av. grain size: 10μm
TECHNICAL
R
0
Conv. B Conv. C Comp.D KPD001
(Grain size affects surface finish quality)
INDEX
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INSERT GRADES
A
Honeycomb Structure CBN / CERAMIC Core
Honeycomb structure is the high structural controlled composite
material consisting of a hard and superior wear-resistance core
(gray portion) and a tough shell (white portion).
FEATURES
• Cell Fibers combine a hard, wear-resistant core and a tough
shell into one insert.
Shell
• The tough shell stops cracks that form in the core.
• CBN is good for interrupted machining of exceptionally hard
material and ceramic is good for heat-resistant alloys
FEATURES OF CBN
Main Component
Material Description Color Advantages
(Coating Composition)
H KBN35M Blackish
CBN
· Honeycomb structure CBN composite material consisting of wear resistant CBN (core) and tough CBN (shell)
· Heat-resistant MEGACOAT on tough Honeycomb structure CBN
(MEGACOAT) Red
Hardened · Application: Stable machining of hardened steel at interrupted machining
Materials
KBN35M
Wear-Resistant CBN (core)
Conventional CBN A
Competitor CBN B
� Application Map
Hardened Steel / Chilled Cast Iron Heat-Resistant Alloys
Low � Cutting Speed � High
KBN05M
KBN25M CF1
KBN10M KBN30M
KBN35M
Continuous Light Int. Interruption Heavy Int. Continuous Light Int. Interruption
� � � � � � �
Finishing � Medium � Roughing Finishing � Medium � Roughing
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GRADE PROPERTIES
Cermet
Grade Coating Hardness of Substrate Fracture Toughness Flexural Toughness
Color Main Component Density
GRADES
Name Layer (HV) (GPa) (MPam 1/2) (MPa) A
TN610 Gray TiCN - 6.6 1,750 17.2 6.0 2,100
TN620 Gray TiCN - 6.9 1,550 15.2 9.0 2,500
TN6010 Gray TiCN - 6.5 1,700 16.7 7.0 2,000
LINEUP / INSERTS
TN6020 Gray TiCN - 6.4 1,500 14.7 10.0 2,500
TN60 Gray TiCN+NbC - 6.6 1,600 15.7 9.0 1,760
B
TN90 Gray TiCN+NbC - 6.4 1,450 14.2 10.0 1,960
TN100M Gray TiCN+NbC - 6.7 1,520 14.9 10.5 1,860
TC40 Gray TiC+TiN - 6.0 1,650 16.2 9.0 1,570
TC60 Gray NbC - 8.1 1,500 14.7 10.5 1,670
75º LEAD
PV7025 Blackish Red MEGACOAT Thin Coating 6.4 1,500 14.7 10.0 2,500
PV7040 Blackish Red MEGACOAT Thin Coating 6.0 1,650 16.2 9.0 1,570 D
PV7020 Gold TiAlN+TiN Thin Coating 6.4 1,500 14.7 10.0 2,500
PV90 Gold TiN Thin Coating 6.4 1,450 14.2 10.0 1,960
CVD Coated Carbide
90º LEAD
CA420M Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.5 1,600 15.8 13.0 3,400
CA4010 Gold Columnar TiCN+Al2O3+TiN Thick Coating 14.8 1,670 16.4 10.0 3,000 E
CA4115 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.7 1,550 15.2 12.0 2,750
CA4120 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.7 1,550 15.2 12.0 2,750
CA4505 Blackish Gray Micro columnar TiCN+Al2O3 Thick Coating 14.9 1,780 17.4 9.5 2,350
HIGH FEED
CA4515 Blackish Gray Micro columnar TiCN+Al2O3 Thick Coating 14.9 1,570 15.4 12.0 2,780
CA510 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.5 1,470 14.4 11.5 2,500 F
CA515 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.4 1,440 14.1 12.5 2,650
CA525 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.2 1,360 13.3 13.5 2,750
CA530 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 13.9 1,340 13.1 14.5 2,850
MULTI-FUNCTION
CA5505 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.7 1,730 17.0 10.0 2,540
CA5515 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.7 1,550 15.2 12.0 2,750 G
CA5525 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.5 1,400 13.7 12.0 2,780
CA5535 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.1 1,340 13.1 16.5 2,970
CA6515 Gold Micro columnar TiCN+Al2O3+TiN Thin Coating 14.7 1,530 15.0 12.0 2,780
CA6525 Gold Micro columnar TiCN+Al2O3+TiN Thin Coating 14.7 1,370 13.4 16.0 3,100
SLOT MILLS
CA6535 Gold Micro columnar TiCN+Al2O3+TiN Thin Coating 14.3 1,320 12.9 16.0 3,700
CR9025 Gold Columnar TiCN+TiN Thick Coating 14.5 1,400 13.7 12.0 2,780
H
PVD Coated Carbide
PR630 Gold TiN Thin Coating 12.5 1,500 14.7 11.0 2,160
TOOL HOLDING
PR1215 Blackish Red MEGACOAT Thin Coating 14.7 1,700 16.7 11.0 3,000
PR1225 Blackish Red MEGACOAT Thin Coating 14.5 1,600 15.8 13.0 3,400 O
PR1230 Blackish Red MEGACOAT Thin Coating 13.7 1,450 14.2 12.0 2,250
PR1305 Blackish Red MEGACOAT Thin Coating 15.0 1,790 17.5 9.5 2,350
PR1310 Blackish Red MEGACOAT Thin Coating 14.8 1,670 16.4 10.0 3,000
SPARE PARTS
PR1325 Blackish Red MEGACOAT Thin Coating 14.7 1,370 13.4 16.0 3,100
PR1425 Blackish Red MEGACOAT NANO Thin Coating 14.5 1,600 15.8 13.0 3,400
P
PR1510 Blackish Red MEGACOAT NANO Thin Coating 14.8 1,720 16.8 9.0 2,450
PR1525 Blackish Red MEGACOAT NANO Thin Coating 14.5 1,600 15.8 13.0 3,400
PR1535 Blackish Red MEGACOAT NANO Thin Coating 14.3 1,320 12.9 16.0 3,700
Carbide
TECHNICAL
DLC Coating
T
PDL025 Iridescent C Thin Coating 14.5 1,600 15.8 13.0 3,400
800.823.7284
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INSERT GRADES
Depends on
Cut-Off
800.823.7284
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PRODUCT LINEUP
& INSERTS
B MILLING SERIES
PRODUCT LINEUP
B9
B10 - B25
B10
B10
SO�� for MSO45 Toolholders B10
SP�� for MSP15, MSE15 Toolholders B11
SN�� B11
TE�� for MTE90-SF, MTE90, MTES, Toolholders B12
TP�� for MTP90, MTPS Toolholders B12
LOGU for MFH-RAPTOR Mini Toolholders B13
LOMU, LOGT for M-FOUR (MEW) Toolholders B13
LPGT for MFH-RAPTOR Micro Toolholders B13
PNEA, PNEG, PNMG for MFK Toolholders B14
PNEU, PNMU for MFPN Toolholders B15
RDGT, RDMT, RPGT, RPMT
for RAD-6 (MRX) Toolholders B16
RPMW
ROMU for RAD-8 (MRW) Toolholders B16
SOMT for MFH-RAPTOR Toolholders B17
WNEU, WNMU, WNGT for M-SIX (MFWN) Toolholders B17
APKT for MAP Toolholders B18
APMT for MSR Toolholders B18
BDMT, BDGT for MEC, MECX, MECH Toolholders B18
GOMT, JOMT for MEY Toolholders B19
ND��, NE�� for CEM, DMC, MEZ Toolholders B20
OFMR, OFMT for MOF45, MOFX45 Toolholders B21
RDFG for MRF, MRFW Toolholders B21
RDHX B21
RDMT, RPMT for MRP, MRP-S Toolholders B21
SD��, SE�� for MCSE, METS Toolholders B22
SEMM for MSO90, MSO90-S Toolholders B22
SOMT, SOMW for MSO45-S-09 Toolholders B22
SPMT for MSRS90, MEF Toolholders B23, B24
TEMT for MEAL Toolholders B24
XPMT for EM, EM-LE, FM-90 Toolholders B25
APET for FM-AL, EM-AL Toolholders B25
DCMT, VCMT for API Ring Groover B25
B1
PRODUCT LINEUP
� 4
5° / 70° / 75° Lead Angles
Applications Facing Chamfering Applications Facing Chamfering
Lead Angle
Lead Angle
Shape Shape
LINEUP / INSERTS
� C2 � C4
MOF45 • Octagonal insert with 8 cutting edges MSO45-S-09 • Screw clamp system and 09 size inserts
• Insert sizes are available in 05 and 07 • Smaller insert for MSO45 series
45º
• Silver coated
� C14 � C23
MOFX45 • The insert is fixed by top clamp MSO45-S • High efficiency machining of stainless steel
• Excellent surface roughness by easy edge • Stronger edge with insert thickness 0.156"
height adjustment
• High cost performance provided by 8-edge
insert
• Cutter designed with high axial rake angle
and double positive angle on chipbreaker
provide low cutting forces � C22
45º
• SH Chipbreakers (for general purpose / low MSRS15 • For heavy cutting
cutting force) and GT chipbreakers (Tough
Edge) • Max D.O.C. 0.472"
� C16
• Metal removal
MSE45 (Standard / Multi-Edge) • The insert is fixed by the top clamp rate is increased
drastically
• Silver coated
• Standard edge type and Multi-edge type
� D4
� C18
MSP15 • Facing
MSE45-SF (Easy Edge Adjustment) • Easy edge adjustment • Medium to roughing
• Silver coated of steel / cast iron
15º
� D8
� C19
MSE15 • Low cutting force
MSO45 • Use insert with 13.494mm/C • For thin workpiece
• Insert max. external dia. matches cutter milling of Steel /
external dia. Cast Iron
• Good anti-chatter
performance
� C22 � D8
� C8
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PRODUCT LINEUP
� 9
0° Lead Angles (Double-sided Insert)
Applications Facing Shouldering Slotting Applications Facing Shouldering Slotting
GRADES
Lead Angle
Lead Angle
A
Shape Shape
LINEUP / INSERTS
MEW End Mill • Economical 4-edge Insert MFWN Face Mill • Economical 6-edge Insert
• Obtuse edge increases cutting edge • Superior fracture resistance due to thick edge
B
toughness design
• Smooth surface wall due to low cutting forces • Dynamic slant design reduces shock when
• Good anti-chatter performance cutting edge enters the workpiece
75º LEAD
0º
D
� E6
MEW Modular
90º LEAD
� E45 E
HIGH FEED
� E8
F
� 9
0° Lead Angles (Heavy Milling)
MULTI-FUNCTION
Applications Facing Shouldering Slotting Applications Facing Shouldering Slotting
Lead Angle
Lead Angle
Shape Shape
SLOT MILLS
MEWH • Low cutting force and sharp cutting MECH • Notched insert promotes higher productivity
performance • Large depth of cut provides high efficiency H
• Excellent surface finish quality cutting
• Economical double-sided 4-edge inserts • MECH is the best solution for problems with
• High quality and stable machining during heavy milling
K
� E30 � E33
MSR • Low cutting force and resistance to chattering • Highly rigid, integral BT50 arbor
0º (Long Cutting Edge)
MECH-BT50
with notched insert
TOOL HOLDING
MECH-BT50SA • Head exchangeable type is available
• Chipbreaker design with specialized notches (MECH-BT50SA)
improves chip evacuation O
• Chipbreaker achieves stabilized cutting for
heavy roughing applications
� E59
SPARE PARTS
� E33
TECHNICAL
� E74
� E75
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PRODUCT LINEUP
� 9
0° Lead Angles
Applications Facing Shouldering Slotting Applications Facing Shouldering Slotting
Lead Angle
Lead Angle
Shape Shape
LINEUP / INSERTS
MEC • The twisted cutting edge improves cutting MSRS90 • Notched insert reduces cutting forces
B performance
• Stable cutting without chatter
• Smooth surface of shoulder Wall
• Neutral insert allows the possibility of various
• True 90º Corners custom-ordered cutters
• The silver coating prevents chip wear on the
tool body
� E15 • Available with coolant holes
� E50 � E48
� 9
0° Lead Angles
Applications Facing Shouldering Slotting Applications Facing Shouldering Slotting
Lead Angle
Lead Angle
Shape Shape
MEC • High squareness MSO90-S • Screw clamping & 4-edge insert reduces cost
• Low cutting force • Good chip evacuation
• The silver coating prevents chip wear on the tool body • Low cutting force
� E12 • With air hole (Over Ø16) � E51
� E49
� E17
MTP90 • Medium to roughing of steel / cast iron
MECX • Good squareness
• For small machines and M/C
• Small size Insert with multi-edge specification
• Low cutting force
� E49
• The silver coating prevents chip wear on the tool body
• With air hole DMC • For small milling machine, M/C
� E24
� E67
� E71
DMC-SX • For small milling machine, M/C
FM-90 • Fixed pocket face mills
� E66
� E72
• Aluminum cutting face mills MTPS / MTES • For small dia., Low cutting force type
FM-AL
• Fixed pocket
� E73 � E69
� E73 � E68
800.823.7284
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PRODUCT LINEUP
� H
igh Feed Cutters
Applications Facing Shouldering Slotting Pocketing
GRADES
Lead Angle
A
Cutting Dia. ØD
Shape
LINEUP / INSERTS
MFH Face Mill • Various applications with 3 insert types Ø1 Ø1.5 Ø2 Ø2.5 Ø3 Ø4 Ø5 Ø6
B
Ø2" Ø6"
(inch)
75º LEAD
Removal
Ø1" Ø1.5" D
(inch)
• Convex cutting edge reduces chatter and chip biting
• Multi-functional cutter for ramping, helical milling, plunging etc. (GM type) Ø16 Ø32 Ø50 Ø80 Ø160
Ø8 Ø25 Ø40
90º LEAD
Ø25mm Ø80mm
� F7 (mm) E
MFH Modular Ø8
Ø16
Ø25
Ø32
Ø40
Ø50 Ø80 Ø160
HIGH FEED
Ø25mm Ø40mm
F
MULTI-FUNCTION
� F10 (mm)
Ø0.625" Ø1.25"
(inch)
SLOT MILLS
0º
Ø8
Ø16
Ø25
Ø32
Ø40
Ø50 Ø80 Ø160 H
Ø16mm Ø32mm
� F14 GM (mm)
Ø1.5" Ø2"
K
� F16 (inch)
MFH-Mini Modular
TOOL HOLDING
Ø0.625 Ø1 Ø1.25
Ø0.625" Ø1.25"
O
(inch)
Ø8 Ø25 Ø40
Ø16mm Ø32mm P
� F17 (mm)
MFH Micro • Smallest diameters in the MFH high feed milling series Ø0.375
Ø0.625
Ø1
TECHNICAL
Ø0.375"
Ø0.625"
(inch)
R
Ø14 Ø32 Ø50 Ø80 Ø160
Ø8 Ø25 Ø40
Ø8mm
GM Ø14mm
� F22
INDEX
(mm)
T
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PRODUCT LINEUP
� M
ulti-Function End Mills
Applications Facing Shouldering Slotting Deep Slotting Pocketing Drilling
MEY • Ultra drill mill • Full 2-Flute structure and • Cutting diameters that Ø0.5 Ø1 Ø2
B • Multi-function cutting high stability are larger than the shank
(drilling / ramping / • Good chip control when diameters enables wall
shouldering / grooving) ramping shouldering
• High-efficiency mold cutting • The silver coating prevents Ì_
Ø0.630" Ø1.984"
Ì
chip wear on the tool body
• Low cutting force, good
chip evacuation % Õ
(inch) (inch)
NN_
NN Ø16mm Ø50mm
% Õ
� G2 (mm) (mm)
MEZ-G • Silver drill mill • The silver coating prevents Ø10 Ø25 Ø50
• Multi-function cutting chip wear on the tool body
• High-efficiency mold cutting • The clearance groove
prevents chip welding
• Low cutting force, Good
chip evacuation NN_ Ø16mm Ø49mm
NN
% Õ
� G6 (mm) (mm)
� M
ST Slot Mills
MSTA � H4 MSTB � H8 MSTC � H14
• Self-clamping system • Easy screw on tangential clamped insert • Adjustable slotting width due to unique cam adjustment
• Remove insert with appropriate wrench structure
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PRODUCT LINEUP
� R
adius Cutters
Applications Facing Shouldering Pocketing
GRADES
Lead Angle and Cutting Dia.
A
MAX D.O.C. ØD
Shape
LINEUP / INSERTS
MRW (RAD-8) • High efficiency radius cutter with Ø1.25 Ø2 Ø2.5 Ø3 Ø4 Ø5
multiple-edge inserts Ø1.5 B
• Combines sharpness and cutting
edge strength (A.R. Max. +12˚)
Ø1.25" Ø5"
• Prevents insert rotation during 0.236”~0.315”
machining with flat lock structure
MRX (RAD-6) Face Mill • Low cutting force and high performance radius cutter Ø1.5 Ø2 Ø2.5 Ø3 Ø4 Ø5
75º LEAD
(A.R. Max. +10°) D
Ø1.5" Ø5"
• Prevents insert rotation during machining with flat 0.197”~0.315”
lock structure (5mm~8mm)
90º LEAD
• Wide application range from steel to heat-resistant (inch)
alloys E
MRX (RAD-6) End Mill Ø0.75 Ø1.25 Ø2 Ø2.5
Ø0.625 Ø1 Ø1.5
Ø0.625" Ø2.5"
HIGH FEED
Ø16mm Ø63mm F
� J15 (inch)
0.158”~0.315”
(4mm~8mm)
MRX (RAD-6) Modular Ø16 Ø32 Ø50 Ø63 Ø80 Ø100 Ø125
MULTI-FUNCTION
r 0.158”~r 0.315” Ø12
% ( r 4mm~r 8mm)
G
Ø16mm Ø40mm
� J17
SLOT MILLS
(mm)
MRP-S • For mold cutting Ø16 Ø32 Ø50 Ø63 Ø80 Ø100 Ø125 H
Ø12
• Recommended for various types of machining
(contouring, helical milling, ramping, etc.) 0.158”~0.315”
(4mm~8mm)
• Firm insert seat due to to new ratchet design Ø12mm Ø16mm
0.158”~0.394”
(4mm~10mm)
r 0.158”~r 0.394” Ø50mm Ø125mm
%
� J23 ( r 4mm~r 10mm)
(mm)
K
� B
all-Nose End Mills
Contouring / Profiling Pocketing
TOOL HOLDING
Applications
Lead Angle and Cutting Dia. O
MAX D.O.C. ØD
Shape
SPARE PARTS
MRF • For high quality mold finishing Ø10 Ø25 Ø50 Ø80
� J2 (mm) R
MRFW • Carbide 3
Ø10 Ø25 Ø50 Ø80
%
• For high quality mold finishing
• High R-accuracy (Insert’s R-accuracy: Under
±0.01mm)
INDEX
800.823.7284
Visit us online at KyoceraPrecisionTools.com B7
PRODUCT LINEUP
� C
hamfering
Applications Chamfering Countersinking Back Chamfering V Shape Slotting
� K5
%
� K6
� C
ounterboring
Applications Bolt Counterboring Facing Shouldering
Lead Angle and
MAX D.O.C.
Shape
m
� K8 %
� T
-Slotting
Applications T-Slotting Back Side Milling
Lead Angle and
MAX D.O.C.
Shape
METS • T-Slotting
NN_NN
• Recommended for high feed cutting with 2 flute design
• Economical square insert (4 cutting edges)
%
� K10
� G
rooving
Applications Internal Grooving Ring Grooving API Ring Grooving
Lead Angle and
MAX D.O.C.
Shape
� K2 BX & Fractional
Series Grooves R Series Grooves
Series)
m
%
� K14
800.823.7284
B8 Visit us online at KyoceraPrecisionTools.com
MILLING INSERT IDENTIFICATION SYSTEM
Symbol (Class)
H Hexagon
GRADES
Corner Height Thickness I.C. Size
O Octagon
ANSI ISO ANSI ISO ANSI ISO
A
P Pentagon
(±inch) (±mm) (±inch) (±mm) (±inch) (±mm)
S Square Symbol Relief Angle
A 0.0010 0.025
I.C. Size
T Triangle 0.0002 0.005 Symbol Inserts with Radius
F 0.0005 0.013 (inch)
LINEUP / INSERTS
C 80˚ Diamond A 3˚ 0.0010 0.025 0 Sharp Corner 4 1/16" Radius
C 0.0010 0.025 5/32 1.2
D 55˚ Diamond 0.0005 0.013 1 1/64" Radius 6 3/32" Radius
E 75° Diamond
B 5˚ H 0.0005 0.013 3/16 1.5
2 1/32" Radius 8 1/8" Radius Symbol Insert
B
E 0.0010 0.025 7/32 1.8
F 50° Diamond C 7˚ 0.0010 0.025 0.0010 0.025 3 3/64" Radius
G 0.0050 0.130 1/4 2
M 86° Diamond
J 0.0002 0.005 Insert with Wiper Flats F
V 35˚ Diamond D 15˚ 5/16 2.5
A Square Insert 45° Chamfer Sharp Edge
K* 0.0005 0.013 0.0010 0.025 3/8 3
75º LEAD
acute angle for rhombic P 11˚
Insert's periphery is as fired.
7/8 7 N Truncated Triangle Insert
D
and parallelogram inserts. 1 8 P Flatted Corner Triangle S
O Other Angles * Tolerance difference depends on size and shape of insert Chamfered + R-honed
1-1/4 10 X Triangle Insert 15° Double Chamfer
� I.C. Size
� Shape � Relief Angle � Tolerance � Cutting Point � Edge Preparation
(ANSI)
90º LEAD
E
ANSI
(inch)
S E K N 4 2 A F T N
� � � � � � � � � � �
HIGH FEED
F
ISO
(metric)
S E K N 12 03 A F T N
MULTI-FUNCTION
� � � � � � � � � � �
G
� Edge Length � Manufacturer's
� Hole / Chipbreaker � Thickness � Cutting Edge Angle � Relief Angle � Tool Hand
Symbol (ISO) Option
Symbol Insert ISO ANSI R Right-hand Chipbreaker, etc.
Symbol Cutting Edge Angle Symbol Relief Angle
S
SLOT MILLS
Thickness Thickness
Symbol Symbol L Left-hand
W No Chipbreaker
(mm) (inch) A 45° A 3° H
with Hole 1.59 01 1/16 1 D 60° B 5° N Neutral
1.98 T1 5/64 1.2 E 75° C 7°
T 2.38 02 3/32 1.5 F 85° D 15°
Single-sided Chipbreaker
TOOL HOLDING
M Single-sided Chipbreaker
with Hole Thickness displayed as the distance between
bottom surface and highest point on cutting edge. O
O
A No Chipbreaker
with Hole
�� Corner-R(r�)
SPARE PARTS
ISO ANSI
P P
Corner-R(r�) Corner-R(r�)
Symbol Symbol
(mm) (inch)
04 0.40 1 1/64
08 0.80 2 1/32
W 12 1.20 3 3/64
TECHNICAL
16 1.60 4 1/16 R
20 2.00 5 5/64
INDEX
800.823.7284
Visit us online at KyoceraPrecisionTools.com B9
MILLING INSERTS
Carbide
CVD MEGA
PVD*
MN*
Dimensions (in) Angle (°) Cermet Coated COAT
Carbide
Insert Part Number Part Number
Toolholder
CA420M
TN100M
CA6535
PR1535
PR1225
PR1210
(Right-hand Shown) (ANSI) (ISO)
PR830
KW10
A T X Z r� � � �
TN60
TC60
Page
γ T SDCN 42AUTN SDCN 1203AUTN ß
Z
Ξ
SDKR 42AUEN-S SDKR 1203AUEN-S 0.500 0.125 0.020 0.067 - 15° 23° 45° ß ß
A
α
β
-
T
X γ
Z
SDMR 42AUER-H SDMR 1203AUER-H 0.500 0.125 0.039 0.031 - 15° 23° 45° ß
A
γ
T SEEN 42AFTN SEEN 1203AFTN ß
C18
Z
X
α
SEKN 43AFTN SEKN 1204AFTN Þ
0.187 -
β SEKN 53AFTN SEKN 1504AFTN 0.625 Þ Þ
β
γ
SEEN 42AFTR-W SEEN 1203AFTR-W ß
=
Į
B= 20° 25° 45°
0.500 0.125 - 0.138 0.573 C19
$
Z T
J
X
SEKN 42EFTR SEKN 1203EFTR 0.500 0.125 0.047 0.055 - 20° 25° 15° ß D8
A
T
J
Z
X
SEKR 42AFEN-S SEKR 1203AFEN-S 0.500 0.125 0.020 0.067 - 20° 25° 45° Þ ß Þ ß
A
E C18
T C19
X J
Z
R 0.039
SEMR 42AFER-H SEMR 1203AFER-H 0.500 0.125 0.039 - 20° 25° 45° ß
A
T
γ
Z
SOKN 13T3AXTN ß ß ß
X
(Use ISO Part Number) 0.531 0.156 0.020 0.043 - 27° 32° 45°
A
α
13T3AXFN ß
β
C22
T
γ
Z
X
(Use ISO Part Number) SOKR 13T3AXEN-J 0.531 0.156 0.020 0.043 - 27° 32° 45° ß ß ß
A
GRADES
without Hole � Roughing / 1st Choice
M Stainless Steel �
A
Gray Cast Iron � � �
� Roughing / 2nd Choice K
Nodular Cast Iron � �
� Finishing / 1st Choice
N Non-ferrous Metals �
� Finishing / 2nd Choice Heat-Resistant Alloys �
LINEUP / INSERTS
(Hardness Under 45HRC) S
Titanium Alloy � �
H Hard Materials � B
Carbide
CVD MEGA
PVD*
MN*
Dimensions (in) Angle (°) Cermet Coated COAT
Carbide
Insert Part Number Part Number
Toolholder
CA420M
TN100M
CA6535
PR1535
PR1225
PR1210
(Right-hand Shown) (ANSI) (ISO)
TN60
TC60
Page
C
SPCN 42EDTR SPCN 1203EDTR ß
R0.039
Z T ß Þ D8
SPKN 42EDTR SPKN 1203EDTR 0.079
� 0.039 ß
X
0.500 0.125
42EDTL 1203EDTL R0.039 ß -
75º LEAD
- 11° 15° 15°
A
� 42EDER 1203EDER
0.063
ß
D8 D
42EDFR 1203EDFR ß
� 0.039
SPKN 53EDTR SPKN 1504EDTR ß ß ß
0.625 0.187 0.087 -
53EDFR 1504EDFR ß
Z T
� ß
X
90º LEAD
0.500 0.125 0.039 0.055 - 11° 20° 15° -
E
A
�
42EESR 1203EESR ß
�
HIGH FEED
R0.039
X
�
SPKN 42XPTR SPKN 1203XPTR 0.500 0.125 11° ß F
0.079 - 11° 25° -
A
� 42XPFR 1203XPFR ß
0.039
� SPKN 53XETR SPKN 1504XETR 0.625 0.187 20° ß
MULTI-FUNCTION
Z T
�
G
X
SPCN 63EETR1 SPCN 1904EETR1 0.750 0.187 0.028 0.047 - 11° 20° 15° ß -
A
SLOT MILLS
Z T
X �
H
SPKR 42EDER-S SPKR 1203EDER-S 0.500 0.125 R0.039 0.079 - 11° 15° 15° ß ß
A
TOOL HOLDING
� 0.375
r� 322 090308 0.031 ß
0.125
SPG 421 SPGN 120304
0.500
0.016 ß O
422 120308 0.031 Þ Þ Þ
Z T
� SNCN 43XNTN SNCN 1204XNTN ß
SPARE PARTS
X
Z � T
X
T
A T 436 120424 0.094 ß
Þ : U.S. Stock
ß : World Express (Shipping - 10 Business Days) Inserts sold in 10 piece boxes. B11
MILLING INSERTS
Carbide
CVD MEGA
PVD*
MN*
Dimensions (in) Angle (°) Cermet Coated COAT
Carbide
Insert Part Number Part Number
Toolholder
CA420M
TN100M
CA6535
PR1535
PR1225
PR1210
(Right-hand Shown) (ANSI) (ISO)
PR830
KW10
A T X Z r� � � �
TN60
TC60
Page
R0.031 0.039 ß ß
TEKN 32PTTR TEKN 1603PTTR 0.375 0.125 - 20° 22° 30°
γ 0.028 0.055 ß E69
32PTFR 1603PTFR 0.375 0.125 0.028 ß
0.055 - 20° 22° 30°
A
T R0.039 ß ß ß E48
TEKN 43PTTR TEKN 2204PTTR 0.500 0.187 0.055 - 20° 22° 30°
X
β
0.028 ß E49
43PTFR 2204PTFR 0.500 0.187 0.028 0.055 - 20° 22° 30° ß
γ
E48
A
α TEKR 43PTER-S TEKR 2204PTER-S 0.500 0.187 R0.039 0.055 - 20° 22° 30° ß ß ß
Z
E49
X
T
β
γ
TEMR 32PTER-H TEMR 1603PTER-H 0.375 0.125 R0.031 0.047 ß E69
A
T E48
β TEMR 43PTER-H TEMR 2204PTER-H 0.500 0.187 R0.039 0.055 ß ß
E49
β 43PDFR 2204PDFR ß
γ
E49
A
α TPKR 43PDER-S TPKR 2204PDER-S 0.500 0.187 R0.039 0.055 - 11° 15° 30° ß ß
Z
X
T
β
γ
TPMR 32PDER-H TPMR 1603PDER-H 0.375 0.125 R0.031 0.047 ß
A
T
β TPMR 43PDER-H TPMR 2204PDER-H 0.500 0.187 R0.039 0.055 ß
H chipbreaker for general-purpose machining. Smooth chip evacuation due to the chipbreaker’s smooth
Medium- rake face. 20% less cutting force than flat-top inserts due to a 25° rake angle chipbreaker.
Finishing H
U.S. Stock : Þ
B12 Inserts sold in 10 piece boxes. World Express (Shipping - 10 Business Days) : ß
MILLING INSERTS
Milling Inserts P
Free-Cutting Steel
Carbon/Alloy Steel
�
�
GRADES
with Hole Usage Classification Austenitic Stainless Steel � �
A
M Martensitic Stainless Steel � �
� Roughing / 1st Choice
Precipitation Hardened Stainless Steel �
� Roughing / 2nd Choice
Gray Cast Iron �
� Finishing / 1st Choice K
Nodular Cast Iron �
LINEUP / INSERTS
� Finishing / 2nd Choice
N Non-ferrous Metals � �
(Hardness Under 45HRC)
S
Heat-Resistant Alloys � � B
Titanium Alloy �
H Hard Materials �
CVD
Carbide
TN100M Cermet
MEGACOAT MEGA
DLC*
Dimensions (in) Angle (°) Coated NANO COAT
Toolholder
Insert Part Number C
CA420M
PDL025
CA6535
PR1535
PR1525
PR1510
PR1225
PR1210
W
GW25
(Right-hand Shown) A T Ød Z r� � � �
Page
(X)
r�
75º LEAD
F14 D
Ød
W
F15
LOGU 030310ER-GM 0.244 0.156 0.136 0.469 - 0.039 - - - Þ Þ Þ Þ
F16
A T
F17
General Purpose
90º LEAD
LOMU 100404ER-GM 0.083 0.016 Þ Þ Þ Þ
E
100408ER-GM 0.067 0.031 Þ Þ Þ Þ
100412ER-GM 0.260 0.157 0.134 0.429 0.051 0.047 - - - ß Þ Þ Þ
HIGH FEED
100416ER-GM 0.039 0.063 Þ Þ Þ Þ
F
100420ER-GM 0.039 0.079 ß Þ Þ Þ
LOMU 150504ER-GM 0.087 0.016 Þ Þ Þ ß
MULTI-FUNCTION
150508ER-GM 0.071 0.031 Þ Þ Þ Þ
General Purpose
150510ER-GM 0.063 0.039 Þ G
r�
E5
150516ER-GM 0.039 0.063 Þ Þ Þ Þ
E6
Ød
SLOT MILLS
Z 150520ER-GM 0.024 0.079 ß Þ Þ Þ E7
A T E8 H
E29
LOMU 100408ER-SM 0.260 0.157 0.134 0.429 0.067 0.031 ß Þ Þ Þ
- - -
- - -
K
Tough Edge LOMU 150508ER-GH 0.362 0.220 0.189 0.618 0.071 0.031 ß Þ Þ Þ
(Heavy Milling)
TOOL HOLDING
r�
- - - E6
Ød
Z E7
A T
Aluminum / 150508FR-AM 0.350 0.220 0.193 0.626 0.110 0.031 Þ Þ E8
SPARE PARTS
Non-Ferous Metals
(2-Edge)
P
rε
Ød
W
T
A
R
General Purpose
Þ : U.S. Stock
ß : World Express (Shipping - 10 Business Days) Inserts sold in 10 piece boxes. B13
MILLING INSERTS
Milling Inserts P
Free-Cutting Steel
Carbon/Alloy Steel
TN100M Cermet
MEGACOAT MEGA
SNC*
SNC*
CVD
Dimensions (in) Angle (°) Coated NANO COAT
Carbide
Toolholder
Insert Part Number
CA420M
CA6535
PR1535
PR1525
PR1510
PR1225
PR1210
CS7050
KS6050
W
(Right-hand Shown) A T Ød Z r� � � �
Page
(X)
X T
High Speed
A
High Speed T
(with Chipbreaker)
A
X T
Surface Finish
Oriented
C10
C11
A
PNMG 1106XNEN-GM Þ Þ Þ
Z
X T
General Purpose
PNMG 1106XNEN-GH Þ ß Þ
Z
X T
Tough Edge
A
Wiper Insert Z T
(2-edge)
Milling Inserts P
Free-Cutting Steel
Carbon/Alloy Steel
�
�
�
�
�
�
GRADES
with Hole Usage Classification Austenitic Stainless Steel � � �
A
M Martensitic Stainless Steel � �
� Roughing / 1st Choice
Precipitation Hardened Stainless Steel �
� Roughing / 2nd Choice
Gray Cast Iron � �
� Finishing / 1st Choice K
Nodular Cast Iron � �
LINEUP / INSERTS
� Finishing / 2nd Choice
N Non-ferrous Metals
(Hardness Under 45HRC)
S
Heat-Resistant Alloys � � � B
Titanium Alloy � �
H Hard Materials �
CVD
TN100M Cermet
MEGACOAT MEGA
SNC*
SNC*
CVD
Dimensions (in) Angle (°) Coated NANO COAT
Toolholder
Insert Part Number C
CA420M
CA6535
PR1535
PR1525
PR1510
PR1225
PR1210
CS7050
KS6050
W
(Right-hand Shown) A T Ød Z r� � � �
Page
(X)
75º LEAD
D
E
PNEU 1205ANER-GL ß Þ Þ Þ Þ Þ
"
9 5
Ground Edge High
Precision (Finishing)
90º LEAD
E
Ød
A
Z
PNMU 1205ANER-GM ß Þ Þ Þ Þ Þ
X T
HIGH FEED
General Purpose
0.704 0.219 0.244 0.079 0.079 - - - - F
C2
Ød
A
MULTI-FUNCTION
Z
PNMU 1205ANER-SM ß Þ Þ Þ Þ Þ C3
C4
X T
G
Low Cutting Force
SLOT MILLS
Ød
A
Z
PNMU 1205ANER-GH 0.708 0.243 0.244 0.079 0.079 - - - - ß ß Þ Þ Þ Þ H
X T
Tough Edge
(Heavy Milling)
Wiper Insert X T
(2-edge)
K
Ød
A
TOOL HOLDING
T
Ground Edge High X
Precision (Finishing) O
C3 SPARE PARTS
Ød
A
R
INDEX
Milling Inserts P
Free-Cutting Steel
Carbon/Alloy Steel
�
�
with Hole Usage Classification Austenitic Stainless Steel � �
M Martensitic Stainless Steel � �
� Roughing / 1st Choice
Precipitation Hardened Stainless Steel �
� Roughing / 2nd Choice
Gray Cast Iron �
� Finishing / 1st Choice K
Nodular Cast Iron �
LINEUP / INSERTS
TN100M Cermet
MEGACOAT MEGA
SNC*
SNC*
CVD
Dimensions (in) Angle (°) Coated NANO COAT
Carbide
Toolholder
Insert Part Number
CA420M
CA6535
PR1535
PR1525
PR1510
PR1225
PR1210
CS7050
KS6050
W
(Right-hand Shown) A T Ød Z r� � � �
Page
(X)
T
RPMW 1204M0TN 0.472 0.187 0.181 0.236 Þ Þ
J13
- - 11º - - ~
ØA
Ød
J17
ØA
r
- - - - ~
J9
Ød
U.S. Stock : Þ
B16 Inserts sold in 10 piece boxes. World Express (Shipping - 10 Business Days) : ß
MILLING INSERTS
Milling Inserts P
Free-Cutting Steel
Carbon/Alloy Steel
�
�
GRADES
with Hole Usage Classification Austenitic Stainless Steel � �
A
M Martensitic Stainless Steel � �
� Roughing / 1st Choice
Precipitation Hardened Stainless Steel �
� Roughing / 2nd Choice
Gray Cast Iron �
� Finishing / 1st Choice K
Nodular Cast Iron �
LINEUP / INSERTS
� Finishing / 2nd Choice
N Non-ferrous Metals � �
(Hardness Under 45HRC)
S
Heat-Resistant Alloys � � B
Titanium Alloy �
H Hard Materials �
An- CVD
Carbide
TN100M Cermet
MEGACOAT MEGA
SNC*
SNC*
DLC*
CVD
Dimensions (in) gle Coated NANO COAT
Toolholder
Insert Part Number C
CA420M
PDL025
CA6535
PR1535
PR1525
PR1510
PR1225
PR1210
CS7050
KS6050
W
GW25
(Right-hand Shown) A T Ød Z r� �
Page
(X)
ØA T
SOMT 100420ER-GM 0.406 0.180 0.181 Þ Þ Þ Þ
75º LEAD
�
- - 0.079 16° D
Ød
r�
140520ER-GM 0.557 0.219 0.228 Þ Þ Þ Þ
General Purpose
ØA
F4
90º LEAD
�
SOMT 100420ER-LD 0.411 0.180 0.181 - 0.035 0.079 Þ Þ Þ Þ F5 E
F7
16°
Ød
F8
Z r� 140520ER-LD 0.581 0.219 0.228 0.063 Þ Þ Þ Þ F9
Large D.O.C. T F10
HIGH FEED
ØA
F
�
SOMT 100420ER-FL 0.411 0.180 0.181 - 0.055 0.079 Þ Þ Þ Þ
16°
Ød
MULTI-FUNCTION
Z
140514ER-FL 0.574 0.219 0.228 0.122 0.055 ß Þ Þ Þ
r�
Wiper Edge T
SLOT MILLS
Surface Finish
Oriented
H
(Ground Tolerance) 0.552 0.262 0.244 -
J
080608EN-GM 0.051 0.031 ß Þ Þ Þ
General Purpose
Ød
Z
A
rε
E42 K
WNMU 080608EN-SM - ß Þ Þ Þ E43
E45
Low Cutting Force
TOOL HOLDING
0.051 0.031
O
WNMU 080608EN-GH ß ß Þ Þ
0.552 0.262 0.244 -
SPARE PARTS
Tough Edge
(Heavy Milling)
P
WNGT 080608FN-AM Þ Þ
Ød
A
0.059 0.031
Z
TECHNICAL
R
r
Aluminum / T
Non-Ferous Metals
(3-Edge)
Þ : U.S. Stock
ß : World Express (Shipping - 10 Business Days) Inserts sold in 10 piece boxes. B17
MILLING INSERTS
Milling Inserts P
Free-Cutting Steel
Carbon/Alloy Steel
�
�
�
�
�
�
�
�
with Hole Usage Classification Austenitic Stainless Steel � � � �
M Martensitic Stainless Steel � �
� Roughing / 1st Choice
Precipitation Hardened Stainless Steel �
� Roughing / 2nd Choice
Gray Cast Iron �
� Finishing / 1st Choice K
Nodular Cast Iron �
LINEUP / INSERTS
Carbide
TN100M Cermet
CVD*
DLC*
PVD*
MN*
Dimensions (in) Angle (°) MEGACOAT
Toolholder
Insert Part Number
PDL025
CA6535
PR1535
PR1225
PR1230
PR1210
W r�
PR830
GW25
(Right-hand Shown) A T Ød � � �
Page
(X) (Z)
APKT 1003PDER-V 0.016 Þ Þ ß ß
0.265 0.125 0.110 0.413
r T 100308PDER-V 0.031 Þ Þ
11° 15° - E74
APKT 1604PDER-V 0.031 Þ Þ Þ ß
Ød
W
A
�
0.625 0.250 0.256 0.984 15° 11° - E61
(5°)
A T 250640ER-NB3 0.157 Þ ß ß
�
0.625 0.250 0.256 0.984 15° 11° - E61
(5°)
A T 250640ER-NB4 0.157 Þ ß ß
Ød
W
3-Notch / � E59
�
Low Cutting Force
r� r�
E60
E61
Ød
Ød
W
(5°) � (5°) � APMT 250616ER-NB4P 0.625 0.250 0.256 0.984 0.063 15° 11° - ß Þ ß
A T A T
�
4-Notch /
�
Low Cutting Force
Sì
E
ñ
070304ER-JS 0.181 0.102 0.091 0.264 0.016 16° 15° - ß ß Þ Þ
"
5
070308ER-JS 0.031 ß ß Þ Þ
ò E24
Sì
E25
BDMT 070302ER-JT 0.008 ß ß Þ ß ß
8
E
ñ
070304ER-JT 0.181 0.102 0.091 0.264 0.016 16° 15° - ß ß Þ Þ Þ
"
5
070308ER-JT 0.031 ß Þ Þ Þ Þ
ò
E14
(10°) ñ BDGT 170404FR-JA 0.016 Þ Þ
A T E15
170408FR-JA 0.031 Þ Þ E16
0.378 0.193 0.173 0.669 18° 13° -
170420FR-JA 0.079 Þ Þ E17
Non-ferrous Metals ò
170431FR-JA 0.122 Þ Þ
BDMT 110302ER-JS 0.008 ß ß Þ ß E12
r�
Milling Inserts P
Free-Cutting Steel
Carbon/Alloy Steel
�
�
�
�
�
�
�
�
GRADES
with Hole Usage Classification Austenitic Stainless Steel � � � �
A
M Martensitic Stainless Steel � �
� Roughing / 1st Choice
Precipitation Hardened Stainless Steel �
� Roughing / 2nd Choice
Gray Cast Iron �
� Finishing / 1st Choice K
Nodular Cast Iron �
LINEUP / INSERTS
� Finishing / 2nd Choice
N Non-ferrous Metals
(Hardness Under 45HRC)
S
Heat-Resistant Alloys � � � � B
Titanium Alloy � �
H Hard Materials � �
Carbide
TN100M Cermet
CVD*
PVD*
MN*
Dimensions (in) Angle (°) MEGACOAT
CA6535
PR1535
PR1225
PR1230
PR1210
W r�
PR830
GW25
(Right-hand Shown) A T Ød � � �
Page
(X) (Z)
75º LEAD
110308ER-JT 0.031 ß ß Þ ß Þ E14
D
BDMT 11T302ER-JT 0.008 ß ß Þ ß Þ
11T304ER-JT 0.016 Þ Þ Þ Þ Þ Þ
11T308ER-JT 0.031 ß Þ Þ Þ Þ Þ
r�
11T312ER-JT 0.047 ß ß Þ Þ ß
90º LEAD
0.264 0.150 0.110 0.433 18° 13° -
11T316ER-JT 0.063 Þ Þ Þ Þ Þ E
Ød
11T320ER-JT ß ß Þ ß ß
W
0.079
(10°) E12
� 11T324ER-JT 0.094 ß ß Þ ß ß E13
A T
11T331ER-JT 0.122 ß Þ Þ ß Þ E14
HIGH FEED
BDMT 170404ER-JT 0.016 Þ Þ Þ Þ Þ E15
170408ER-JT 0.031 Þ Þ Þ Þ Þ Þ E16 F
� E17
170412ER-JT 0.047 ß ß Þ ß Þ
170416ER-JT 0.063 Þ Þ Þ Þ Þ
0.378 0.193 0.173 0.669 18° 13° -
170420ER-JT ß ß Þ Þ Þ
MULTI-FUNCTION
0.079
170424ER-JT 0.094 ß ß Þ ß ß
170431ER-JT 0.122 Þ Þ Þ ß Þ G
170440ER-JT 0.157 ß ß Þ ß Þ
rì
SLOT MILLS
Ød
W
(10°)
BDMT 11T308ER-N2 0.264 0.150 0.110 0.433 0.031 18° 13° - Þ Þ Þ Þ Þ
A T
ñ
H
2-Notch ò
rì
J
W
(10°)
ñ BDMT 11T308ER-N3 0.264 0.150 0.110 0.433 0.031 18° 13° - Þ Þ Þ Þ Þ
A T
E32
3-Notch ò
E33
E34
rì
E35
K
Ød
W
(10°)
T ñ BDMT 170408ER-N3 0.378 0.193 0.173 0.669 0.031 18° 13° - Þ Þ Þ Þ Þ
A
3-Notch ò
TOOL HOLDING
rì
O
Ød
W
(10°)
T ñ BDMT 170408ER-N4 0.378 0.193 0.173 0.669 0.031 18° 13° - Þ Þ Þ Þ Þ
A
4-Notch ò
SPARE PARTS
�
W 160408ER-D 0.395 0.187 0.173 0.657 Þ Þ Þ
TECHNICAL
G2
� JOMT 08T208ER-D 0.202 0.109 0.091 0.335 Þ ß Þ R
r� T
100308ER-D 0.252 0.125 0.110 0.402 Þ Þ Þ
0.031 17° 13° -
13T308ER-D 0.318 0.146 0.134 0.520 Þ Þ Þ
Ød
W
10° �
A 160408ER-D 0.383 0.177 0.173 0.657 Þ Þ Þ
INDEX
Þ : U.S. Stock
ß : World Express (Shipping - 10 Business Days) Inserts sold in 10 piece boxes. B19
MILLING INSERTS
Carbide
CVD*
PVD*
MN*
Dimensions (in) Angle (°) Cermet MEGACOAT
Part Number Part Number
Toolholder
Insert
TN100M
CA6535
PR1535
PR1225
PR1230
PR1210
(ANSI) (ISO) W r�
PR830
KW10
(Right-hand Shown) A T Ød � � �
TC60
Page
(X) (Z)
E66
Ød
A
W
NDCT 322TRX NDCT 150308TRX 0.375 0.125 0.173 0.591 0.031 15° - - ß
4° �
E67
T
30°
NDCW 032TR NDCW 120208TR 0.313 0.094 0.134 0.500 0.031 15° - - ß Þ E75
r� T NDCW 3205TR NDCW 150302TR 0.008 ß
321TR 150304TR 0.016 Þ Þ
322TR 150308TR 0.031 Þ Þ
Ød
r�
NDMM 831ER-SP NDMM 090204ER-SP 0.250 0.094 0.110 0.374 0.016 Þ Þ
T E65
NDMM 031ER-SP NDMM 120204ER-SP 0.016 ß
0.313 0.094 0.134 0.500 E75
032ER-SP 120208ER-SP 0.031 ß
15° - -
Ød
A
W
(Use ISO Part Number) NDMM 12T308ER-T 0.298 0.156 0.134 0.500 0.031 15° - - ß ß Þ
Ød
W
A
4° �
r� T
(Use ISO Part Number) NDMM 12T308ER-N2 0.307 0.156 0.134 0.500 0.031 15° - - ß ß -
Ød
A
W
4° �
2-Notch
r�
T
(Use ISO Part Number) NDMM 12T308ER-N3 0.307 0.156 0.134 0.500 0.031 15° - - ß ß
Ød
W
A
4° �
3-Notch
r� T NDMT 080208ER-D 0.200 0.094 0.087 0.335 ß ß ß ß
0.031 15° - -
10T208ER-D 0.247 0.109 0.110 0.402 ß ß ß Þ
(Use ISO Part Number)
Ød
W
ß ß ß Þ
A
U.S. Stock : Þ
B20 Inserts sold in 10 piece boxes. World Express (Shipping - 10 Business Days) : ß
MILLING INSERTS
GRADES
with Hole � Roughing / 1st Choice
M Stainless Steel � �
A
Gray Cast Iron � �
� Roughing / 2nd Choice K
Nodular Cast Iron �
� Finishing / 1st Choice
N Non-ferrous Metals �
� Finishing / 2nd Choice Heat-Resistant Alloys � �
LINEUP / INSERTS
(Hardness Under 45HRC) S
Titanium Alloy � �
H Hard Materials � � � B
PVD
Carbide
TN100M Cermet
CVD*
MN*
Dimensions (in) Angle (°) MEGACOAT Coated
Carbide
Toolholder
Insert Part Number
CA6535
PR1535
PR1225
PR1230
PR1210
PR830
PR915
KW10
(Right-hand Shown) A T Ød � � �
Page
(X) (Z)
C
ó 5
;
Z=
OFMR 070405EN-SH 0.708 0.194 - -
0.047
Þ ß ß
"
;
75º LEAD
ò
ñ
D
26° 26° 45° C16
Z=
90º LEAD
OFMR 070408EN-GT 0.703 0.202 - - Þ ß ß
0.043 E
�
T X= Z=
OFMT 050405EN-GT 0.526 0.190 0.181 Þ ß ß
HIGH FEED
Ød
0.020 0.055
F
Z
MULTI-FUNCTION
C14
T
Z=
G
�
OFMT 050405ER-SH 0.530 0.187 0.173
0.067
22° ß Þ Þ
Ød
Z
X=
A
26° 45°
� 0.020
X
SLOT MILLS
T RDFG 08FR 0.260 0.083 0.122 0.315 0.157 ß H
10FR 0.315 0.106 0.142 0.394 0.197 15° - - ß
Ød
0.150
ñ 12T3M0T 0.472 0.156 ß K
TOOL HOLDING
RDMT 08T2M0-H 0.315 0.109 0.134 - - 15° - - ß ß ß
O
Ød
A
�
Tough Edge
T
SPARE PARTS
- - 11° - -
J23
P
Ød
A
Carbide
TN100M Cermet
CVD*
PVD*
MN*
Dimensions (in) Angle (°) MEGACOAT
Part Number Part Number
Toolholder
Insert
CA6535
PR1535
PR1225
PR1230
PR1210
(ANSI) (ISO) W r�
PR830
KW10
(Right-hand Shown) A T Ød � � �
Page
(X) (Z)
SDKW 09T204TN ß ß
T (Use ISO Part Number) 0.375 0.109 0.134 - 0.016 15° - -
09T204FN ß
SEKW 421TN SEKW 120304TN ß ß
0.016 K6
Ød
421FN 120304FN ß
A
422FN 120308FN ß
ó
5 SDKW 1204AESN ß
;
X= Z=
9
ñ
X= Z=
ò SEKW 43AFTN SEKW 1204AFTN R0.020 0.067 20° 25° ß ß ß -
5
ó
;
9
X= Z=
E
(Use ISO Part Number) SDMT 1204AESR-H 0.500 0.187 0.217 R0.039 0.031 15° 20° 45° ß -
"
T
SDMT 31.81C SDMT 09T204C 0.375 0.109 0.134 - 0.016 15° - - ß Þ ß
K6
Ød
A
r�
SEMT 421C SEMT 120304C 0.500 0.125 0.217 - 0.016 20° - - Þ ß
Low Cutting Force
�
0.031
r� SDMT 432E-K SDMT 120408E-K ß ß ß
�
ó 5
;
9
E
X= Z=
"
T
SEMM 09T308PESR 0.375 0.156 0.134 ß Þ E51
� E50
r� 150408PESR 0.625 0.187 0.217 ß Þ Þ ß ß
E51
T
�
Z
X
X= Z=
Ød
C23
T
�
SOMW 0903AXTN ß
Z
X
X= Z=
Ød
(Use ISO Part Number) 0.375 0.125 0.134 0.020 0.043 27° 32° 45°
A
0903AXFN Þ
�
U.S. Stock : Þ
B22 Inserts sold in 10 piece boxes. World Express (Shipping - 10 Business Days) : ß
MILLING INSERTS
GRADES
with Hole � Roughing / 1st Choice
M Stainless Steel � �
A
Gray Cast Iron �
� Roughing / 2nd Choice K
Nodular Cast Iron �
� Finishing / 1st Choice
N Non-ferrous Metals
� Finishing / 2nd Choice Heat-Resistant Alloys � �
LINEUP / INSERTS
(Hardness Under 45HRC) S
Titanium Alloy �
H Hard Materials � � � B
Carbide
TN100M Cermet
CVD*
PVD*
MN*
Dimensions (in) Angle (°) MEGACOAT
Toolholder
Insert Part Number
CA6535
PR1535
PR1225
PR1230
PR1210
PR830
KW10
(Right-hand Shown) A T Ød � � �
Page
(X) (Z)
C
Z �
X= Z=
SPMT 1806EDER-NB2 0.709 0.250 0.268 11° 15° 15° ß Þ ß Þ
75º LEAD
R0.047 0.122
Ød
� �
D
2-Notch /
A T
General Purpose
D4
D5
Z �
90º LEAD
X
X= Z=
E
SPMT 1806EDER-NB3 0.709 0.250 0.268
R0.047 0.122
11° 15° 15° ß Þ ß Þ
Ød
�
3-Notch / �
A T
General Purpose
HIGH FEED
Z
� F
D4
X
SPMT 1806EDSR-NB2T ß Þ ß
D5
X= Z=
0.709 0.250 0.268 11° 15° 15°
R0.047 0.122
MULTI-FUNCTION
Ød
� �
2-Notch / SPMT 1806EDSL-NB2T Þ ß -
Tough Edge A
T G
�
Z
D4
X SPMT 1806EDSR-NB3T ß ß ß
D5
SLOT MILLS
X= Z=
0.709 0.250 0.268
R0.047 0.122
11° 15° 15°
H
Ød
�
3-Notch / �
T
SPMT 1806EDSL-NB3T Þ ß -
Tough Edge A
X
Z
J
X= Z=
SPMT 1806EDER-NB2P 0.709 0.250 0.268
R0.047 0.122
11° 15° 15° Þ ß ß ß
Ød
� �
4-Notch /
Low Cutting Force A T
K
�
Z
X
X= Z= D4
SPMT 1806EDER-NB3P 0.709 0.250 0.268 11° 15° 15° Þ Þ ß ß
TOOL HOLDING
R0.047 0.122
Ød
D5
5-Notch / � � O
Low Cutting Force A T
Z �
SPARE PARTS
�
�
Without Notches A
T
TECHNICAL
Þ : U.S. Stock
ß : World Express (Shipping - 10 Business Days) Inserts sold in 10 piece boxes. B23
MILLING INSERTS
Carbide
TN100M Cermet
CVD*
PVD*
MN*
Dimensions (in) Angle (°) MEGACOAT
Toolholder
Insert Part Number
CA6535
PR1535
PR1225
PR1230
PR1210
W r�
PR830
KW10
(Right-hand Shown) A T Ød � � �
Page
(X) (Z)
ñ
E
3-Notch " 5
ñ
E
4-Notch " 5
E54
E
3-Notch /
Sì
" 5
Low Cutting Force
ñ
E
4-Notch /
Sì
" 5
Low Cutting Force
ñ
E
�
SPMT 090304E-Z 0.016 Þ ß ß
0.375 0.125 0.134 - 11° - -
r�
090308E-Z 0.031 Þ Þ ß
T
r�
�
W
U.S. Stock : Þ
B24 Inserts sold in 10 piece boxes. World Express (Shipping - 10 Business Days) : ß
MILLING INSERTS
GRADES
with Hole � Roughing / 1st Choice
M Stainless Steel �
A
Gray Cast Iron �
� Roughing / 2nd Choice K
Nodular Cast Iron �
� Finishing / 1st Choice
N Non-ferrous Metals �
� Finishing / 2nd Choice Heat-Resistant Alloys � �
LINEUP / INSERTS
(Hardness Under 45HRC) S
Titanium Alloy �
H Hard Materials � B
Carbide
Angle PVD Coated
MN*
Dimensions (in) Cermet
(°) Carbide
Toolholder
Insert Part Number
TN100M
PR1525
PR905
PR830
KW10
(Right-hand Shown) A T Ød W r� �
TC60
Page
C
XPMT 090208 1/4 0.094 0.110 0.375 0.031 15° Þ Þ Þ Þ Þ
75º LEAD
r
15T308 0.031 Þ Þ Þ Þ Þ Þ E70 D
E71
15T316 0.063 Þ Þ Þ Þ
Ød
E72
W
A
15T331 0.122 Þ Þ Þ Þ
90º LEAD
E
15T364 0.250 Þ Þ Þ
HIGH FEED
160416 Þ F
Ød
A T
160431 0.125 Þ
MULTI-FUNCTION
*MN: MEGACOAT NANO
G
API Inserts
SLOT MILLS
with Hole H
CVD PVD
Angle MEGACOAT
Dimensions (in) Coated Coated
(°) Coated Carbide
Carbide Carbide
Part Number Part Number
CA6525
PR1225
PR1425
J
PR660
I.C.
CA525
(Right-hand Shown) T Ød r� �
Page
(A)
K
Ød
A
55° T
DCMT 3253CQ DCMT 11T312CQ 3/8 5/32 0.173 3/64 7° Þ Þ Þ
TOOL HOLDING
K3
35°
T
333HQ 160412HQ 3/8 3/16 0.173 3/64 7° Þ P
TECHNICAL
R
INDEX
Þ : U.S. Stock
ß : World Express (Shipping - 10 Business Days) Inserts sold in 10 piece boxes. B25
MILLING INSERTS
Toolholder
Part Number Part Number
KPD001
KPD010
KPD230
Insert
(ANSI) (ISO) A T X Z S B � � �
Page
(Right-hand Shown)
�
X
Z
� �
C18
X
SEEN 42AFFN SEEN 1203AFFN 0.500 0.125 0.020 0.055 0.138 - 20° 25° 45° ß Þ
C19
S
A T
ò
ó
;
ñ
SEEN 42AFFR-W SEEN 1203AFFR-W 0.492 0.125 - 0.138 0.067 0.573 20° 25° 45° ß C19
4
"
Ì
�
X
Z
� �
X
(Use ISO Part Number) SOKN 13T3AXFN-NE 0.531 0.156 0.016 0.043 0.118 - 27° 32° 45° ß C22
S
A T
�
TEKN 43PTFR-NE TEKN 2204PTFR-NE 0.165 ß E48
0.500 0.187 0.028 0.071 - 20° 22° 30°
A T E49
43PTFR 2204PTFR 0.189 ß ß
Dimensions (in) Angle (°) PCD
Toolholder
Part Number Part Number
KPD001
KPD010
KPD230
Insert
(ANSI) (ISO) A T r� S - - � - -
Page
(Right-hand Shown)
�
S
A T
222 110308 0.031 0.134 ß
Toolholder
Part Number Part Number
KPD001
KPD010
KPD230
Insert
(ANSI) (ISO) A T Ød W r� S � � -
Page
(Right-hand Shown)
10°
A r� T
E14
E15
BDMT 170402FR 0.008 Þ ß E16
(Use ISO Part Number) 0.378 0.193 0.173 0.669 0.173 18° 13° - E17
� 170404FR 0.016 Þ ß
0° �
A T
r�
U.S. Stock : Þ
B26 PCD
Inserts
inserts
sold sold
in 10inpiece
1 piece
boxes.
boxes. World Express (Shipping - 10 Business Days) : ß
45°/70° LEAD ANGLE
C1
EM W
S!
E
MFPN45
N
IT
Ød Ød
b b Ød
b Ød
b Ød3
a
E
E
a
E
H
E
H
H
S
S
3/8-24UNF
Ød4
45º / 70º LEAD
(Left-hand Thread)
Ød2 Ød2 Ød1 45˚ 45˚
45˚ 45˚ Ød2
C Ød1 Ød1 Ød1
ØD
ØD ØD ØD
ØD1
ØD1 ØD1 ØD1
Fig.1 Fig.2 Fig.3 Fig.4
� Toolholder Dimensions
Dimensions (in)
Weight (kg)
Drawing
Inserts
No. of
Stock
Shim
Part Number
ØD ØD1 Ød Ød1 Ød2 H E a b Ød3 Ød4
MFPN 452500R-4T Þ 4 2.500 3.012 0.750 0.669 0.433 1.575 0.750 0.187 0.313 - - Fig.1 0.5
453000R-5T Þ 5 3.000 3.512 1.000 0.866 0.551 1.969 1.063 0.236 0.375 - - Fig.1 1.1
Coarse Pitch
454000R-6T Þ 6 4.000 4.512 1.500 2.047 - 1.969 1.142 0.394 0.625 - - Fig.3 1.4
455000R-7T Þ 7 5.000 5.512 1.500 2.283 - 2.480 1.417 0.394 0.625 - - Fig.3 2.6 Yes
456000R-8T Þ 8 6.000 6.512 2.000 2.835 - 2.480 1.496 0.433 0.750 - - Fig.3 3.8
458000R-10T Þ 10 8.000 8.512 2.500 3.937 4.000 2.480 1.575 0.551 1.000 0.709 1.024 Fig.4 6.6
4510000R-12T Þ 12 10.000 10.512 2.500 3.937 4.000 2.480 1.575 0.551 1.000 0.709 1.024 Fig.4 9.3
NEW MFPN 452000R-4T Þ 4 2.000 2.31 0.750 - 3/8-24UNF 1.969 0.83 0.187 0.313 - - Fig.2 0.3
452500R-5T Þ 5 2.500 3.012 0.750 0.669 0.433 1.575 0.750 0.187 0.313 - - Fig.1 0.5
Inch Bore Dia.
453000R-6T Þ 6 3.000 3.512 1.000 0.866 0.551 1.969 1.063 0.236 0.375 - - Fig.1 1.1
Fine Pitch
454000R-8T Þ 8 4.000 4.512 1.500 2.047 - 1.969 1.142 0.394 0.625 - - Fig.3 1.3
455000R-10T Þ 10 5.000 5.512 1.500 2.283 - 2.480 1.417 0.394 0.625 - - Fig.3 2.6
456000R-12T Þ 12 6.000 6.512 2.000 2.835 - 2.480 1.496 0.433 0.750 - - Fig.3 3.9
458000R-14T Þ 14 8.000 8.512 2.500 3.937 4.000 2.480 1.575 0.551 1.000 0.709 1.024 Fig.4 6.6
4510000R-16T Þ 16 10.000 10.512 2.500 3.937 4.000 2.480 1.575 0.551 1.000 0.709 1.024 Fig.4 9.3 No
MFPN 452500R-6T Þ 6 2.500 3.012 0.750 0.669 0.433 1.575 0.750 0.187 0.313 - - Fig.1 0.5
453000R-8T Þ
Extra Fine Pitch
8 3.000 3.512 1.000 0.866 0.551 1.969 1.063 0.236 0.375 - - Fig.1 1.1
454000R-10T Þ 10 4.000 4.512 1.500 2.047 - 1.969 1.142 0.394 0.625 - - Fig.3 1.3
455000R-13T Þ 13 5.000 5.512 1.500 2.283 - 2.480 1.417 0.394 0.625 - - Fig.3 2.6
456000R-16T Þ 16 6.000 6.512 2.000 2.835 - 2.480 1.496 0.433 0.750 - - Fig.3 3.9
458000R-18T Þ 18 8.000 8.512 2.500 3.937 4.000 2.480 1.575 0.551 1.000 0.709 1.024 Fig.4 6.6
4510000R-20T Þ 20 10.000 10.512 2.500 3.937 4.000 2.480 1.575 0.551 1.000 0.709 1.024 Fig.4 9.3
*Dimension S is 0.236" for GM/SM/GH chipbreaker and 0.197" for GL chipbreaker
� Spare Parts (Inch / Inch Bore)
Spare Parts
Wrench Anti-seize Mounting
Clamp Screw Shim Shim Screw Wrench Arbor Bolt
TT DTM Compound Screw
Part Number
MP
-1
MP-1
454000R-6T Recommended Torque for Recommended Torque for
Insert Screw 4.2N · m Shim Screw 6.0N · m - -
~
4510000R-12T
MFPN 452000R-4T - XNS610*2
452500R-5T HH3/8-1.25 -
SB-50140TR TT-15 -
Pitch
453000R-6T
Fine
- - - MP-1 HH1/2-1.25 -
Recommended Torque for
454000R-8T Insert Screw 4.2N · m
- -
~
4510000R-16T
MFPN 452500R-6T HH3/8-1.25 -
Extra Fine
- - - MP-1
454000R-10T Recommended Torque for
Insert Screw 3.5N · m - -
~
4510000R-20T
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed Recommended Cutting Conditions � C6
*2 Differential screw (3/8-24UNF) Applicable Inserts � C4
(Customer Service) 800.823.7284 - Option 1
(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
C2 Visit us online at KyoceraPrecisionTools.com World Express (Shipping: 7-10 Business Days) : ß
MFPN45
GRADES
Angles ØD = 63 : -10° ØD = 100-315 : -6° A
(º) Max +10º
ØD = 80 : -8°
ØD2
LINEUP / INSERTS
Ø177.8mm
ØD2 Ø101.6mm
ØD2 Ød2
B
Ød
Ød Ød b Ø18 Ø22
ØD2
b b Ød3
Ød
a
b
E
E
H
E
S
S
Ød2
Ød4 Ø26mm Ø32mm C
45° 45° 45° 45°
Ød1 Ød1 Ød1 Ød1
ØD ØD ØD ØD
ØD1 Fig.1 ØD1 Fig.2 ØD1 Fig.3 ØD1 Fig.4
� Toolholder Dimensions
75º LEAD
D
Stock Dimensions (mm)
Weight (kg)
Drawing
Inserts
No. of
Shim
Part Number
R L ØD ØD1 ØD2 Ød Ød1 Ød2 H E a b Ød3 Ød4
90º LEAD
MFPN 45080§-5T ß ß 5 80 93 60 1.000" 22 13.0 1.063" 0.236" 0.375" Fig.1 1.1 E
50
45100§-6T ß ß 6 100 113 70 1.250" 48 1.260" 0.315" 0.500" 1.4
Coarse Pitch
- -
45125§-7T ß ß 7 125 138 87 1.500" 58 - 1.417" 0.394" 0.625" Fig.2 2.6
Yes
45160§-8T ß ß 8 160 173 102 2.000" 72 1.496" 0.433" 0.750" 4.0
HIGH FEED
63
45200R-10T ß 10 200 213 6.7
142 1.875" 110 4.000" 1.575" 0.551" 1.000" 18 26 Fig.3 F
45250R-12T ß 12 250 263 9.4
MFPN 45080R-6T ß 6 80 93 60 1.000" 22 13.0 1.063" 0.236" 0.375" Fig.1 1.1
50
Inch Bore Dia.
MULTI-FUNCTION
Fine Pitch
- -
45125R-10T ß 10 125 138 87 1.500" 58 - 1.417" 0.394" 0.625" Fig.2 2.7
No
45160R-12T Þ 12 160 173 102 2.000" 72 1.496" 0.433" 0.750" 4.0 G
63
45200R-14T ß 14 200 213 6.9
142 1.875" 110 4.000" 1.575" 0.551" 1.000" 18 26 Fig.3
45250R-16T ß 16 250 263 9.6
MFPN 45080R-8T ß 8 80 93 60 1.000" 22 13.0 1.063" 0.236" 0.375" Fig.1 1.1
SLOT MILLS
50
Extra Fine Pitch
- Fig.2
45125R-7T-M ß 7 125 138 87 58 2.6
40 32 9.0 16.4 Yes
45160R-8T-M ß 8 160 173 102 68 66.7 14 20 3.8
63 K
45200R-10T-M ß 10 200 213 Fig.3 6.4
142 101.6 18 26
45250R-12T-M ß 12 250 263 60 110 40 14.0 25.7 9.1
45315R-14T-M � 14 315 328 220 - 80 - - Fig.4 21.3
TOOL HOLDING
MFPN 45063R-5T-M Þ 5 63 76 47 22 19 11.0 40 21 6.3 10.4 0.5
Fig.1
Metric Bore Dia.
45080R-6T-M ß 6 80 93 60 27 22 13.0
50
24 7.0 12.4
- -
1.0 O
ß
Fine Pitch
63
45200R-14T-M ß 14 200 213 Fig.3 6.5
45250R-16T-M ß 16 250 263
142 60 110 101.6 40 14.0 25.7 18 26
9.1
P
MFPN 45063R-6T-M ß 6 63 76 47 22 19 11.0 40 21 6.3 10.4 0.5
Fig.1
45080R-8T-M ß 8 80 93 60 27 22 13.0 24 7.0 12.4 1.1
Extra Fine Pitch
50 - -
45100R-10T-M ß 10 100 113 70 32 48 30 8.0 14.4 1.3
TECHNICAL
- Fig.2
45125R-13T-M ß 13 125 138 87
40
58
32 9.0 16.4
2.6 No R
45160R-16T-M ß 16 160 173 102 68 66.7 14 20 3.9
63
45200R-18T-M ß 18 200 213 Fig.3 6.6
142 60 110 101.6 40 14.0 25.7 18 26
45250R-20T-M ß 20 250 263 9.3
*Dimension S is 6mm for GM, SM, GH Chipbreakers, 5mm for GL Chipbreaker and, 3mm for W Chipbreaker: PR15 series Recommended Cutting Conditions � C6
INDEX
T
Spare Parts & Applicable Inserts � C4
- MP-1
45100§-6T(-M) Recommended Torque for Recommended Torque for
Insert Screw 4.2N · m Shim Screw 6.0N · m -
~
45315R-14T(-M)
45º / 70º LEAD
- - - - MP-1
45100R-8T(-M) Recommended Torque for
Insert Screw 4.2N · m -
~
45315R-18T(-M)
MFPN 45063R-6T-M HH10x30
Extra Fine
DTM-15 - - - MP-1
45100R-10T(-M) Recommended Torque for
Insert Screw 3.5N · m -
~
45250R-20T(-M)
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed.
EI
%
%
m
4
í
-
� Toolholder Dimensions
Rake
Dimensions Spare Parts
Angles
Anti-seize
Clamp Screw Wrench
Inserts
Compound
No. of
Stock
Shank
Part Number Unit
A.R. Type
ØD ØD1 Ød L � S (Max) R.R. MP
-1
0.23
Shank
452500R-W125-4T Þ 4 Inch 2.50 2.81 1.25 3.60 1.18 +10° -10° Weldon SB-50140TR TT-15 MP-1
*(0.19)
453000R-W125-5T Þ 5 3.00 3.31 1.25 3.60 1.18 +10° -8°
MFPN 45050R-S32-3T ß 3 50 63 32 110 30 +10° - 12° SB-50140TR TT-15
Cylindrical
6
Shank
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed.
*Dimension S is 0.236" for GM, SM, GH Chipbreakers, 0.197" for GL Chipbreaker and, 0.118" for W Chipbreaker: PR15 series
� Applicable Inserts (Face Mill and End Mill) � Applicable Chipbreaker Range
Applicable Inserts � B15 SM
0.236
Part Number
GM
D.O.C.
0.118 GH
0.039
PNMU PNMU PNMU PNEU PNEU 0.002 0.004 0.008 0.012 0.016 0.020 0.024 0.028
MFPN 45...R-... 1205ANER-GM 1205ANER-SM 1205ANER-GH 1205ANER-GL 1205ANER-W - -
fz (ipt)
0.157
PNMU PNEU
MFPN 45...L-... - - - - -
1205ANEL-GM 1205ANEL-GL 0.118
W
D.O.C.
0.039
W(TN100M)
GRADES
Pitch Pitch Pitch
GM SM GH GL W A
General milling for steel and alloy steel Þ Þ
LINEUP / INSERTS
Steel and alloy steel (to prevent chattering due to low rigidity machine or poor clamping power) Þ Þ
Productivity oriented (high metal removal rate) (D.O.C. � 0.1575", fz � 0.0138 ipt) Þ Þ
B
75º LEAD
Cast iron (D.O.C. � 0.1575", fz � 0.0138 ipt) Þ Þ D
� How to Use Wiper Insert � How to Attach Wiper Inserts on MFPN Cutter
90º LEAD
E
1) Please use one wiper insert per cutter.
(If you use more than 2 inserts on one cutter, the workpiece surface may have galling.)
HIGH FEED
Chipbreaker
GM SM W
F
Combination
The down arrow symbol ( )
Recommended Combination Þ Þ indicates wiper cutting edge.
MULTI-FUNCTION
When attaching inserts, make sure that the
Recommended Combination Þ Þ arrow symbol points downward.
G
GH+W and GL+W insert chipbreaker combinations are not recommended.
3) For checking the protrusion amount of the wiper insert, use tool presetter. (Appropriate protrusion: 0.0039")
SLOT MILLS
H
TOOL HOLDING
O
SPARE PARTS
P
TECHNICAL
R
INDEX
800.823.7284
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MFPN45
� Recommended Cutting Conditions
Recommended Insert Grades (Cutting Speed Vc : sfm)
Chipbreaker
• Values in bold indicate starting value of recommended condition. �: 1st Recommendation �: 2nd Recommendation
Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
• Machining with coolant is recommended for Ni-base heat resistant alloys and Titanium alloys.
*1. GL Chipbreaker is recommended for surface finish oriented milling.
2. GH Chipbreaker : Fine Pitch � fz ≤ 0.0157 ipt
Extra Fine Pitch � Not Recommended
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MFPN45
� Applicable Chipbreaker
Chipbreaker
Cutter Type
GRADES
GM SM(GL) GH A
Coarse Pitch (with shim) ß ß ß
LINEUP / INSERTS
Fine Pitch (without shim) ß ß (Feed rate is recommended under fz = 0.0157 ipt)
B
Extra Fine Pitch (without shim) ß ß Not recommended
75º LEAD
D
The torque for extra fine pitch (using M4 screw) is 3.5 N·m.
3. After tightening the screw, make sure that there is no clearance between the insert seat surface and the bearing surface of
the toolholder and between the insert side surfaces and the pocket wall of the toolholder.
90º LEAD
4. To change the cutting edge of the insert, turn the insert counterclockwise (ref. to Fig. 3).
E
Insert corner identification number is stamped on the top surface of insert (Fig. 4). To protect the wiper edge, use the
corners of insert in the sequence of corner numbers.
HIGH FEED
F
Side surface of insert
Top surface
of insert
MULTI-FUNCTION
G
Insert corner
Pocket Wall identification
number
Fig.1 Fig.2 Fig.3 Fig.4
SLOT MILLS
H
� How to Replace the Shim (Coarse Pitch)
TOOL HOLDING
Shim Cutter Shim O
body Screw
Identifying Contact
SPARE PARTS
Wrench
mark face P
Fig.5 Fig.6
TECHNICAL
R
INDEX
800.823.7284
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MFK CUTTER FOR CAST IRON
MFK
Milling Cutter for Cast Iron
Tough edge with low cutting forces enable stable machining.
Uses 10-edge inserts for economical machining.
45º / 70º LEAD
2,500
2,500
7%
7% 800
800
16
16
Cutting Force (N)
Cutting Force (N)
0 0 0 0
A.R. Max. MFKCompetitor
MFK CompetitorAA MFKCompetitor
MFK CompetitorBB
+15° Cutting Conditions: Vc = 590 sfm, fz = 0.012 ipt, D.O.C. × ae = 0.118" × 2.441", Dry Workpiece: Nodular Cast Iron (80-60-03), Ø5.000"
CA420M
MFK
PR1510
Competitor C
Second Main (CVD)
Cutting Edge
Competitor D
(CVD)
25%
0 5 10 15 20 25
First Main Cutting Time (min)
Cutting Edge
Cutting Conditions: Vc = 980 sfm, fz = 0.020 ipt, ap = 0.079", Wet Workpiece: Nodular Cast Iron (65-45-12) with 4 Bores
Burr Comparison
Surface Finish Comparison (Internal Evaluation) Sharp Cutting Prevents Burr Formation
MFK
Chattering Burr
Creates Poor Competitor F
Surface
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MFK CUTTER FOR CAST IRON
GRADES
A
Fine and Extra Fine Pitch Types Available.
LINEUP / INSERTS
Fine Pitch Extra Fine Pitch B
(Example: 5000R-11-12T = 12 Inserts) (Example: 5000R-11-18T = 18 Inserts)
75º LEAD
D
90º LEAD
E
General Purpose: Heavy Duty: Finishing: Wiper Edge:
GM Chipbreaker GH Chipbreaker GL Ground W Ground
Chipbreaker Wiper Edge
HIGH FEED
F
MULTI-FUNCTION
5 Long Tool Life and Stable Machining G
SLOT MILLS
H
Longer Tool Life Prevents Film Peeling Increased Edge Strength
Controlled α-Al2O3 crystal growth for 40 % improved film adhesion Higher film strength and fracture
TiCN Layer
CA420M
Carbide
Substrate
K
CA420M Conventional CA420M
Conventional
TOOL HOLDING
O
Insert Grade Lineup Wear Resistance Comparison (Internal Evaluation)
0.028
SPARE PARTS
0.024 CA420M
Competitor G P
0.020
Fracture
Wear (in)
0.016
0.012
TECHNICAL
0.008
R
0.004
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MFK
� Toolholder Dimensions
Dimensions (in)
Drawing
Weight
Inserts
No. of
Stock
(kg)
Part Number
ØD ØD1 ØD2 Ød Ød1 Ød2 H E a b s
MFK 3000R-11-8T Þ 8 3.000 3.340 2.750 1.000 0.866 0.551 1.063 0.240 0.375 1.610
Fig.1
Fine Pitch
- 1.496 Fig.2
6000R-11-16T Þ 16 6.000 6.340 4.880 2.000 2.835 0.430 0.750 4.940
MFK 3000R-11-10T Þ 10 3.000 3.340 2.750 1.000 0.866 0.551 1.063 0.240 0.375 1.550
Extra Fine Pitch
Fig.1
4000R-11-14T Þ 14 4.000 4.340 1.299 0.866 1.181 2.740
3.750 1.500 2.480 0.390 0.625 0.236
5000R-11-18T Þ 18 5.000 5.340 2.047 3.480
- 1.496 Fig.2
6000R-11-22T Þ 22 6.000 6.340 4.880 2.000 2.835 0.430 0.750 4.760
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately
GRADES
ØD2 ØD2
Ød Ød A
b Description A.R. R.R.
b
MFK080R-OO -7°
a
E
MFK100R-OO -6°
E
(MAX.)
LINEUP / INSERTS
H
70 MFK125R-OO
S
+15°
70 … -5° B
S
Ød2 D
Ød1 ØD MFK315R-OO
Ød1 ØD1
ØD1
Fig.1 Fig.2
ØD2 ØD2
a
G
G
E
E
H
75º LEAD
S
S
Ø d4
70 70
D
Ød4 Ød6
Ød1 ØD
ØC
ØC ØD1 ØC1 ØD
Ød1 ØD1
Fig.3 Fig.4
90º LEAD
� Toolholder Dimensions E
Dimensions (mm)
Drawing
Weight
Inserts
No. of
Stock
(kg)
Part Number
ØD ØD1 ØD2 Ød Ød1 Ød2 H E a b s Ød3 Ød4 Ød5 Ød6 ØC ØC1 G
HIGH FEED
MFK 080R-11-8T ß 8 80 89 76 1.250" 26 17 63 1.260" 0.315" 0.500" 6.0 - - - - - - - Fig.1 1.76 F
100R-11-10T ß 10 100 109 96 1.250" 26 17 63 1.260" 0.315" 0.500" 6.0 - - - - - - - Fig.1 2.98
125R-11-12T ß 12 125 134 100 1.500" 55 - 63 1.496" 0.394" 0.625" 6.0 - - - - - - - Fig.2 3.65
MULTI-FUNCTION
Fine Pitch
160R-11-16T ß 16 160 169 100 2.000" 70 - 63 1.496" 0.433" 0.750" 6.0 - - - - - - - Fig.2 4.62
G
200R-11-20T ß 20 200 209 142 1.875" 110 - 63 1.575" 0.551" 1.000" 6.0 18 26 - - 101.6 - 32 Fig.3 7.65
250R-11-24T ß 24 250 259 142 1.875" 110 - 63 1.575" 0.551" 1.000" 6.0 18 26 - - 101.6 - 32 Fig.3 10.73
Inch Bore Dia.
SLOT MILLS
315R-11-28T � 28 315 324 220 1.875" 110 - 63 1.575" 0.551" 1.000" 6.0 18 26 22 32 101.6 177.8 32 Fig.4 19.71
160R-11-22T ß 22 160 169 100 2.000" 70 - 63 1.496" 0.433" 0.750" 6.0 - - - - - - - Fig.2 4.44 J
200R-11-28T ß 28 200 209 142 1.875" 110 - 63 1.575" 0.551" 1.000" 6.0 18 26 - - 101.6 - 32 Fig.3 7.40
250R-11-36T ß 36 250 259 142 1.875" 110 - 63 1.575" 0.551" 1.000" 6.0 18 26 - - 101.6 - 32 Fig.3 10.36
315R-11-44T � 44 315 324 220 1.875" 110 - 63 1.575" 0.551" 1.000" 6.0 18 26 22 32 101.6 177.8 32 Fig.4 19.21
K
MFK 080R-11-8T-M ß 8 80 89 76 27 20 13 63 24 7 12.4 6.0 - - - - - - - Fig.1 1.87
TOOL HOLDING
125R-11-12T-M ß 12 125 134 100 40 55 - 63 33 9 16.4 6.0 - - - - - - - Fig.2 3.56
Fine Pitch
250R-11-24T-M ß 24 250 259 142 60 110 - 63 40 14 25.7 6.0 18 26 - - 101.6 - 32 Fig.3 10.43
Metric Bore Dia.
SPARE PARTS
315R-11-28T-M � 28 315 324 220 60 110 - 63 40 14 25.7 6.0 18 26 22 32 101.6 177.8 32 Fig.4 19.41
P
MFK 080R-11-10T-M ß 10 80 89 76 27 20 13 63 24 7 12.4 6.0 - - - - - - - Fig.1 1.81
125R-11-18T-M ß
TECHNICAL
250R-11-36T-M ß 36 250 259 142 60 110 - 63 40 14 25.7 6.0 18 26 - - 101.6 - 32 Fig.3 10.07
INDEX
315R-11-44T-M � 44 315 324 220 60 110 - 63 40 14 25.7 6.0 18 26 22 32 101.6 177.8 32 Fig.4 18.92 T
Spare Parts & Applicable Inserts � C12
080R-11-8T
C09N W6X18N TT-15 HH16X40 PST-T15
100R-11-10T(-M)
PNMG1106XNEN-GM
125R-11-12T(-M) PNMG1106XNEN-GH
45º / 70º LEAD
PNEG1106XNEN-GL
C 160R-11-16T(-M)
PNEG1106XNER-W
200R-11-20T(-M) C09N W6X18N TT-15 - PST-T15
250R-11-24T(-M)
315R-11-28T(-M)
080R-11-10
C09N W6X18N TT-15 HH16X40 PST-T15
100R-11-14T(-M)
PNMG1106XNEN-GM
125R-11-18T(-M) PNMG1106XNEN-GH
PNEG1106XNEN-GL
160R-11-22T(-M)
PNEG1106XNER-W
200R-11-28T(-M) C09N W6X18N TT-15 - PST-T15
250R-11-36T(-M)
315R-11-44T(-M)
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately
� Applicable Inserts
Applicable Inserts � B14
NEW
Part Number
General Purpose Tough Edge Surface-Finish Oriented 2-Edge With Wiper Edge High Speed Machining High Speed Machining
(with Chipbreaker)
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MFK
GRADES
Vc (sfm) 0.0024 0.0039 0.0079 0.0118 0.0157 A
CA420M 560 ~ 750 ~ 980 GM� Þ 0.0098
LINEUP / INSERTS
390 ~ 590 ~ 820
PR1525 GL Þ 0.0047
B
CA420M 490 ~ 660 ~ 820 GM� Þ 0.0079
75º LEAD
Workpiece Material Insert Grades Edge Prep.
Vc (sfm) 0.0020 0.0039 0.0079 0.0118 0.0157 D
KS6050�
Cast Iron 1970 ~ 2950 ~ 3940
CS7050�
0.004 × 20° Þ 0.0039
90º LEAD
Nodular Cast Iron
KS6050�
1310 ~ 1970 ~ 2950
E
CS7050�
• With Chipbreaker
HIGH FEED
Cutting Speed fz (ipt)
Workpiece Material Insert Grades
Vc (sfm)
Edge Prep. F
0.0020 0.0039 0.0079 0.0118 0.0157
KS6050�
Cast Iron 1970 ~ 2950 ~ 3940
MULTI-FUNCTION
CS7050�
0.002 × 15° Þ 0.0039
KS6050� G
Nodular Cast Iron 1310 ~ 1970 ~ 2950
CS7050�
SLOT MILLS
H
� Recommended Application Range
Gray Cast Iron Nodular Cast Iron Gray Cast Iron / Nodular Cast Iron
GH GH
0.1575
GL GM
0.1575
GM
0.1575
K
D.O.C.
D.O.C.
D.O.C.
0.0787 0.0787
W W 0.0787
KS6050/CS7050
TOOL HOLDING
0.0039 0.0079
fz (ipt)
0.0118 0.0157 0.0039 0.0079
fz (ipt)
0.0118 0.0157
0.0020 0.0039 0.0059
fz (ipt)
0.0079 O
* Note, when using wiper insert
1. When using W type, please use together with GM or GH.
2. If machining over fz = 0.0079", insert corner will be damaged.
SPARE PARTS
The main cutting edge of W type insert is receding from that of GM and GH.
Therefore, the feed rate for the insert next to W type is double of the other inserts.
P
TECHNICAL
R
INDEX
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MOF45
Ød
Ød
E E Rake Angle
b C NN C NN
b (°)
a
A.R. R.R.
B
a
E
&
&
E
+15° -5°
)
H
Ød2 E E NN
Ød1 Ød1 E E
45° 45° m m
ØD ØD % %
ØD1 ØD1 % %
� Toolholder Dimensions
45º / 70º LEAD
Dimensions (mm)
Weight (kg)
C Applicable
Drawing
Inserts
No. of
Stock
GRADES
A
� High Fracture Resistance OFMT05 Type OFMT07 Type
Large land is applied
LINEUP / INSERTS
� Low Cutting Force Chipbreaker
GT Chipbreaker
Even at higher feedrates (Tough Edge Type) B
75º LEAD
D
Applicable Chipbreaker Range
90º LEAD
E
0.1575 0.1575 0.1575 0.1575
GT ChipbreakerGT Chipbreaker
GT ChipbreakerGT Chipbreaker
0.1181 0.1181 0.1181 0.1181
D.O.C.
D.O.C.
D.O.C.
D.O.C.
HIGH FEED
0.0787 0.0787 0.0787 0.0787 F
SH ChipbreakerSH Chipbreaker
SH ChipbreakerSH Chipbreaker
0.0394 0.0394 0.0394 0.0394
MULTI-FUNCTION
0 0.0039
0 0.0079
0.0039 0.0118
0.0079 0.0157
0.0118 0.0157 0 0.0039
0 0.0079
0.0039 0.0118
0.0079 0.0157
0.0118 0.0157 G
fz (ipt) fz (ipt) fz (ipt) fz (ipt)
SLOT MILLS
fz (ipt) Recommended Insert Grades (Cutting Speed Vc : sfm)
H
Workpiece Material MEGACOAT PVD Coated Carbide
GT Chipbreaker SH Chipbreaker
(Tough Edge type) (General Purpose)
PR1225 PR1210 PR830
TOOL HOLDING
Nodular Cast Iron 0.0024 ~ 0.0047 ~ 0.0098 0.0024 ~ 0.0047 ~ 0.0098 -
330 ~ 490 ~ 660
-
P
TECHNICAL
R
INDEX
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MOFX45
A.R. +15°
Rake Angle (°)
R.R. +5°
%
% NN
% NN NN
E E E
% C C C
NN NN NN
E
C
B
NN
NN
NN
&
&
&
B
&
)
)
NN NN NN
E
45º / 70º LEAD
E % % %
% % % %
C %
� Toolholder Dimensions
Dimensions (mm)
Weight (kg)
Applicable
Drawing
Inserts
No. of
Stock
45125R-07-8T-SF ß 8 125 136 100 1.500" - - 0.394" 0.625" 1.496" 63 Fig.2 3.9
45160R-07-10T-SF ß 10 160 171 120 2.000" - - 0.433" 0.750" 1.496" 63 Fig.2 5.8 OFMR07 Type
45200R-07-12T-SF ß 12 200 211 130 1.875" - - 0.551" 1.000" 1.496" 63 Fig.3 7.6
45250R-07-16T-SF ß 16 250 261 180 1.875" - - 0.551" 1.000" 1.496" 63 Fig.3 12.9
45315R-07-20T-SF � 20 315 326 240 1.875" - - 0.551" 1.000" 1.496" 63 Fig.4 20.7
TH-4 TTC-20
Advantages
1) Wedge clamp system
2) Good surface finish (Easy edge adjustment system)
3) 8-edge insert provides high cost efficiency
4) High axial rake angle and double positive angle on chipbreaker provide low cutting force
5) SH chipbreaker (for general purpose / low cutting force) and GT chipbreaker (Tough edge)
GRADES
A
Part Number
0.1575 0.1575
GT Chipbreaker
GT Chipbreaker
LINEUP / INSERTS
0.1181 0.1181
D.O.C.
D.O.C.
0.0787 0.0787
B
OFMR OFMR SH Chipbreaker
MOFX45...-SF
070405EN-SH0.0394 SH070408EN-GT
Chipbreaker
0.0394
75º LEAD
Max. D.O.C.
Usable Edges D
OFMR07 type
4 Edges
(using 2 edges at the same time) 0.40"
8 Edges
90º LEAD
0.16"
� How to Adjust Edge Height (using only 1 edge at a time) E
1.Set the edge height adjustment screw 4. Loosen the screws (Preparation for edge fluctuation adjustment)
• Set the distance between the • Loosen the wedge screw by
HIGH FEED
bottom of edge height approximately 10º.
adjustment screw • Loosen the cartridge screw by
F
Ì
MULTI-FUNCTION
0.040".
G
2. Set the cartridge 5. Correct the edge height
• Set the cartridge to the cutter • Measure the front edge height.
body with the cartridge screw. Using the most protruding
SLOT MILLS
Recommended torque: 5N·m insert as the reference, turn the
edge height adjustment screw H
counterclockwise to raise the
front edge height to match.
TOOL HOLDING
Outlines of MOFX / MOF Mill
O
MOFX MOF (Ref. page � C14)
High durability of cutter body due to the cartridge design. Excellent chips evacuation when roughing sticky materials such as low
carbon steel and stainless steel.
SPARE PARTS
R
High Good Quality High Low Carbon Steel / Low Carbon Steel /
Efficiency Stainless Steel Efficiency Cutting Force Alloy Steel / Cast Iron Sticky Material / Stainless Steel
INDEX
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MSE45
Ød Ød
b b
a
E
E
H
H
S
S
Ød2
Ød1 Ød1
45° 45°
ØD ØD
Coarse Pitch ØD1 Fig.1 ØD1 Fig.2
E E
45º / 70º LEAD
C NN C NN
B
&
&
)
)
4
4
E E NN
E m E m
% %
% %
Fine Pitch Fig.3 Fig.4
� Toolholder Dimensions
Drawing
Weight
Inserts
(kg)
Part Number
ØD ØD1 Ød Ød1 Ød2 H E a b s A.R. R.R.
MSE 45080R-6T ß 6 80 93 1.000" 20 13.0 50 1.024" 0.236" 0.375" 6 +20° -8.5° Fig.1 1.1
Coarse Pitch
45100R-6T ß 6 100 113 1.250" 46 - 50 1.260" 0.315" 0.500" 6 +20° -7.5° Fig.2 1.8
45125R-7T ß 7 125 138 1.500" 55 - 63 1.496" 0.394" 0.625" 6 +20° -6.5° Fig.2 3.4
Inch Bore Dia.
45160R-8T ß 8 160 173 2.000" 88 - 63 1.496" 0.433" 0.750" 6 +20° -5.5° Fig.2 5.2
45200R-10T ß 10 200 213 1.875" 68 101.6 63 1.496" 0.551" 1.000" 6 +20° -5.0° Fig.4 8.6
MSE 45080R-7T ß 7 80 93 1.000" 20 13.0 50 1.024" 0.236" 0.375" 6 +20° -8.5° Fig.1 1.1
45100R-8T ß
Fine Pitch
8 100 113 1.250" 46 - 50 1.260" 0.315" 0.500" 6 +20° -7.5° Fig.2 1.7
45125R-9T ß 9 125 138 1.500" 55 - 63 1.496" 0.394" 0.625" 6 +20° -6.5° Fig.2 3.3
45160R-10T ß 10 160 173 2.000" 88 - 63 1.496" 0.433" 0.750" 6 +20° -5.5° Fig.2 5.1
45200R-13T ß 13 200 213 1.875" 68 101.6 63 1.496" 0.551" 1.000" 6 +20° -5.0° Fig.4 7.4
MSE 45040R-3T-M ß 3 40 53 16 11.5 8.5 45 20 5.6 8.4 6 +20° -5.0° Fig.1 0.4
45050R-4T-M ß 4 50 63 22 17.0 11.0 48 21 6.3 10.4 6 +20° -5.0° Fig.1 0.5
45063R-5T-M ß 5 63 76 22 17.0 11.0 40 21 6.3 10.4 6 +20° -10.0° Fig.1 0.6
Coarse Pitch
45160R-8T-M ß 8 160 173 40 88.0 66.7 63 30 9.0 16.4 6 +20° -5.5° Fig.3 5.2
45200R-10T-M ß 10 200 213 60 68.0 101.6 63 32 14.0 25.7 6 +20° -5.0° Fig.4 8.6
MSE 45040R-4T-M ß 4 40 53 16 11.5 8.5 45 20 5.6 8.4 6 +20° -5.0° Fig.1 0.4
45050R-5T-M ß 5 50 63 22 17.0 11.0 48 21 6.3 10.4 6 +20° -5.0° Fig.1 0.5
45063R-6T-M ß 6 63 76 22 17.0 11.0 40 21 6.3 10.4 6 +20° -10.0° Fig.1 0.6
Fine Pitch
� Spare Parts
Spare Parts
� Clamp Screw � Wrench � Shim � Shim Clamp � Wrench
Part Number Screw
GRADES
A
ØD1 ØD1
Ød Ød
b b
LINEUP / INSERTS
a
a
B
E
H
H
S
S
Ød2
Ød1
Ød1
� Toolholder Dimensions
Dimensions (mm) Rake Angle (°)
Drawing
75º LEAD
Weight
Inserts
No. of
Stock
(kg)
Part Number
ØD ØD1 Ød Ød1 Ød2 H E a b s A.R. R.R.
MSE 45080R-5T-SF ß
Metric Bore Inch Bore
45100R-6T-SF ß 6 100 119 1.250" 45 - 50 1.260" 0.315" 0.500" 6 +20° -7.5° Fig.2 2.2
90º LEAD
45125R-7T-SF ß 7 125 143 1.500" 55 - 63 1.496" 0.394" 0.625" 6 +20° -6.5° Fig.2 4.0
E
MSE 45063R-4T-M-SF ß 4 63 85 22 17 11 50 21 6.3 10.4 6 +20° -10° Fig.1 1.2
45080R-5T-M-SF ß 5 80 101 27 40 13 50 24 7.0 12.4 6 +20° -8.5° Fig.1 1.5
Dia.
HIGH FEED
� Spare Parts F
Spare Parts
� Cartridge � Clamp � Clamp � Clamp � Adjustment � Wrench ļ
MULTI-FUNCTION
Screw Screw
Part Number
ŀ
G
Ł
SLOT MILLS
MSE 45ßßR-ßT-M-SF (for Insert) (for Cartridge)
� Applicable Inserts
TOOL HOLDING
MSE45ßß-ßß
42AFFN
MSE45ßßßR-ßT - -
MSE45ßßßR-ßT-M
O
Cartridge Screw
Adjustment Screw
45º / 70º LEAD
C * For the explanations below, refer to the screw names indicated above.
1) Partial Adjustment of the Adjustment Screw 2) Partial Tightening of the Clamp Screw and Cartridge Screw
� Loosen the edge adjustment screw
� Tighten as much as the edge adjustment screw is tensioned � Partial tighten the cartridge screw. � Partial tighten the clamp screw.
Tightening
Tightening
� Tightening
Current fluctuation:19μm
(Number �~� are not indicated on Milling Cutter)
* With each of these screws partialy tightened: cartridge screw, clamp screw, adjustment screw, measure the cutting edge fluctuation.
Tightening
Tightening Tightening
Using the measured amount of fluctuation, adjust so that the fluctuation is corrected at the highest corner of the cutting edge, then fully tighten the adjusting screw.
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MSE45-SF
GRADES
By installing one wiper insert on the cutter that also has a standard inserts attached, the surface roughness can be improved.
A
The edge geometry of the wiper insert is an arc style and overhang is slightly prominent to the axis direction when cutter is installed.
Finishing with a wiper insert enables better surface quality.
LINEUP / INSERTS
Example when Finishing
� Recommended Cutting Conditions
Aluminum with Ø125mm… B
1) Vc, fz should be within recommended cutting conditions
2) D.O.C. ≤ 0.0197"
�
3) Check overhang amount of wiper insert using MSE45-SF type so that you can
obtain stable surface roughness.
KW10 KPD001
75º LEAD
Arrow side is
wiper edge
D
� Setup Overhang for Wiper Edge
1) Please adjust wiper insert overhang within 0.0012" to 0.0039" from the
largest overhang of the standard inserts. If overhang is larger than this, the life of the Lower Costs &
wiper insert will be lower. Good Surface Finish
90º LEAD
2) 0.0020" overhang is recommended for the wiper insert. E
HIGH FEED
No. Insert
Edge F
For Aluminum (5052) Fluctuation
� Standard -0.006mm
3.0
Cutting Conditions � Standard -0.011mm
MULTI-FUNCTION
2.5
2.5 Improving ·MSE45100R-6T-SF
·Vc = 980 sfm � Standard -0.015mm
Surface ·D.O.C. = 0.0079" � Standard 0mm G
·fz = 0.0079 ipt
2.0 Roughness ·Wet � Standard -0.008mm
·No Wiper Insert � With Wiper Edge +0.03mm~+0.10mm
Rz (μm)
SEKN42AFFN (KW10)
1.5 6 Inserts
SLOT MILLS
·With Wiper Insert
0.9 SEKN42AFFN (KW10) � H
1.0 5 Inserts
SEEN42AFFR-W (KPD001)
1 Insert
�
0.5
�
For Steel (1049)
K
�
3.0
2.6 Cutting Conditions
�
2.5 Improving ·MSE45100R-6T-SF
TOOL HOLDING
·Vc = 660 sfm
Surface ·D.O.C. = 0.0079"
·fz = 0.0039 ipt O
2.0 Roughness ·Dry
·No Wiper Insert
Rz (μm)
SEKN42AFTN (TN100M)
1.5 1.3 6 Inserts
SPARE PARTS
0
TECHNICAL
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MSO45-S / MSO45
45°
ØD1
Ødh7
ØD
45°
S
�
L
45º / 70º LEAD
C
� Toolholder Dimensions
Spare Parts
Dimensions (mm) Rake Angle (°)
Shim Clamp
Shim Clamp Clamp Screw Wrench
Screw
Inserts
No. of
Stock
Part Number
45°
a
G
E
E
H
H
S Ød4 S
Ød1
ØC
ØD 45° 45°
ØD
ØD1 ØD1
Fig.1 Fig.2
� Toolholder Dimensions
Weight (kg)
Dimensions (mm) Rake Angle (°)
Drawing
Inserts
No. of
Stock
Part Number
ØD ØD1 Ød Ød1 Ød2 Ød3 Ød4 ØC H E G a b S A.R. R.R.
� Spare Parts
Spare Parts �
� Cartridge � Cartridge � Clamp � Clamp Screw Wrench �
Clamp Screw
Part Number
�
MSO 45...R LSO-445R HH4X16 CH-20R TH8X15 TH-4
� Applicable Inserts
Applicable Inserts � B10 Applicable PCD Inserts � B26
Part Number
SOKN 13T3AXTN
MSO 45... SOKR 13T3AXEN-J SOKN 13T3AXFN-NE
13T3AXFN
GRADES
A
45°
Ød h7
ØD1
ØD
LINEUP / INSERTS
45° B
S
�
� Toolholder Dimensions
Spare Parts
75º LEAD
Dimensions (mm) Rake Angle (°) D
Clamp Screw Wrench
Inserts
No. of
Stock
Part Number
90º LEAD
MSO 4550-S32-09 ß 3 50 60 32 110 30 4.2
E
4563-S32-09 ß 4 63 73 32 110 30 4.2 +27° -8° SB-3060TR DT-10
4580-S32-09 ß 4 80 90 32 110 30 4.2
HIGH FEED
� Applicable Inserts
F
Applicable Inserts � B22
MULTI-FUNCTION
Part Number
G
SOMW 0903AXTN
SLOT MILLS
MSO 45...-09 SOMT 0903AXEN-J
0903AXFN
H
� MSO45 / MS045...-09 Recommended Cutting Conditions
Workpiece Material
Feed Rate Cermet MEGACOAT Carbide PCD J
fz (ipt)
TN100M PR1225 PR1210 KW10 KPD230
� �
Carbon Steel ~0.0118
390 ~ 660 390 ~ 820
- - -
TOOL HOLDING
� �
Stainless Steel ~0.0098
390 ~ 660 390 ~ 720
- - -
� �
O
Cast Iron ~0.0118 - -
330 ~ 720 260 ~ 490
-
� �
Non-ferrous Metals ~0.0079 - - -
330 ~ 980 980 ~ 2620
SPARE PARTS
R
INDEX
800.823.7284
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75° LEAD ANGLE
D1
MSRS15 HEAVY MILLING FACE MILL
Facing
MonSteR
M S RS Square Mill
Conventional Tools
Metal Removal Rate
Drastically Increased
75º LEAD
0.590"
0.472"
Large wiper edges enable increased feed rates. Strong inserts due to 6.35mm (0.250") thickness.
� Chipbreaker Selection
Low Cutting Force Oriented General Purpose Edge Strength Oriented
Insert
Type
+ + +
NB2P (4-Notched) NB3P (5-Notched) NB2 (2-Notched) NB3 (3-Notched) NB2T (2-Notched) NB3T (3-Notched)
Ideal when using extended arbors or for cutting thin plate General purpose with good balance of strength and low cutting Ideal for interrupted cutting
Applications workpieces resistance Ideal when feed rate is increased or workpiece material is Cast Iron
As many as four (or five) Notches help to alleviate the shock when Strength is increased by the edge shape and moderate rake angle
Strength, cutting resistance, and chip control are all well balanced
biting into the workpiece of the chamfer edge
Wide Land
Edge 1st Land Smooth
2nd Land Large Rake Angle Rake Angle With Corner
Preparation Chamfering
C0.12x15°(C0.005inx15°)
+R0.05 (+R0.002in)
A supplemental chipbreaker may be used when it is necessary to increase strength Insert Number - NB2P (4-Notched) and NB3P (5-Notched)
and bite while focusing on low cutting resistance, as when machining welded areas. In order to match each insert with the corresponding insert pocket of the milling cutter,
“2” is marked for NB2P insert (4-Notched) and “3” is marked on NB3P insert (5-Notched).
NB2
or
NB3
+ V
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MSRS15 HEAVY MILLING FACE MILL
Facing
Notched Inserts Reduce Cutting Forces and Chattering to Enable Efficient Machining
GRADES
� Notched Inserts � Notch effect
The effects of the notch can be seen at more than 0.20" of vertical axial D.O.C.
A
(effects for NB3 appears from at least 0.08" or more)
LINEUP / INSERTS
B
0.20"
NB2 NB3
0.08"
With 2 Notches With 3 Notches
NB2 NB3
75º LEAD
D
Designed to Suppress Chattering by Reducing Cutting Forces
90º LEAD
MSRS suppresses chattering by generating less "lifting force" during cutting. E
(N)
-200 -200
HIGH FEED
-100 -100 F
0 0
100 100
MULTI-FUNCTION
Overhang 4.7
2" 200 200 G
0.35"
300 300
400 400
MSRS15160R-8T
SLOT MILLS
Workpiece Material: 1050 Steel H
Vc = 675 sfm (n = 398 RPM) MSRS15 Competitor A
fz = 0.006 ipt (Vf = 18.78 ipm), D.O.C. × ae = 0.24" × 3.94"
(Cutting of unsupported overhang from a thickness of 0.600"-0.350")
TOOL HOLDING
O
SPARE PARTS
R
INDEX
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MSRS15 HEAVY MILLING
a
a
MSRS153000R... +9º -9º
E
E
MSRS154000R...
H
H
~ +9º -5º
MSRS1512000R...
S
S
Ød1
Ød2
MSRS15080R... +9º -9º
15° 15°
Ød1
ØD Fig.1 ØD Fig.2
MSRS15100R...
ØD1 ØD1 ~ +9º -5º
Ød MSRS15315R...
b Ød3 Ød
b Ød3 Ød5
a
G
E
G
E
H
H
Ød4 Ød6
S
Ød4
15°
ØC 15°
ØC
ØC1
75º LEAD
ØD
D (Coarse Pitch Shown)
ØD1 Fig.3 ØD
ØD1
Fig.4
Drawing
Weight
Inserts
No. of
Stock
Unit
(kg)
Part Number
ØD ØD1 Ød Ød1 Ød2 H E a b S Ød3 Ød4 Ød5 Ød6 ØC ØC1 ØG
MSRS 153000R-4T Þ 4 3.00 3.27 1.000 0.87 0.551 0.75 0.31 0.375 Fig.1 1.3
1.97
154000R-4T Þ 4 4.00 4.27 1.250 1.38 0.40 0.500 2.0
- - - - - - -
Coarse Pitch
155000R-6T Þ 6 5.00 5.27 1.500 2.13 1.00 0.40 0.625 Fig.2 3.6
156000R-8T Þ inch 8 6.00 6.27 2.000 2.68 0.47 0.750 0.47 5.0
-
158000R-10T Þ 10 8.00 8.27 2.48 7.7
- - - Fig.3
1510000R-12T Þ 12 10.00 10.27 2.500 - 1.25 0.53 1.000 0.675 1.045 4 1.25 12.0
MSRS 153000R-6T Þ 6 3.00 3.27 1.000 0.87 0.551 0.75 0.31 0.375 0.47 Fig.1 1.3
1.97
154000R-6T Þ 6 4.00 4.27 1.250 1.38 0.40 0.500 1.9
- - - - - - -
155000R-8T Þ 8 5.00 5.27 1.500 2.13 1 0.40 0.625 Fig.2 3.5
Fine Pitch
- - -
15160R-10T ß mm 10 160 167 2.000" 68 0.433" 0.750" 12 4.9
-
15200R-12T ß 12 200 207 60 1.496" 7.6
32 Fig.3
15250R-14T ß 14 250 257 1.875" - 0.551" 1.000" 18 26 101.6 11.9
• Mounting bolts (HH12X35) are included in MSRS15080R-�T. (HH1/2-1.25) are included with MSRS153000R-�T. Applicable Inserts � D6
• Cartridge is included in the coarse pitch cutters, but no Cartridge in the fine pitch.
GRADES
Ød
b b
Part Number A.R. R.R. A
a
a
MSRS15080R... +9º -9º
E
E
H
H
MSRS15100R...
LINEUP / INSERTS
~ +9º -5º
S
MSRS15315R...
S
Ød2 15°
Ød1
15° B
Ød1
ØD Fig.1 ØD Fig.2
ØD1 ØD1
Ød
b Ød3 Ød
Ød3 Ød5
a
G
E
G
E
H
H
Ød4 Ød6
S
Ød4
15°
ØC 15°
ØC
ØC1
75º LEAD
ØD
90º LEAD
Drawing
Weight
Inserts
No. of
E
Stock
Unit
(kg)
Part Number
ØD ØD1 Ød Ød1 Ød2 H E a b S Ød3 Ød4 Ød5 Ød6 ØC ØC1 ØG
HIGH FEED
Fig.2
Coarse Pitch
MULTI-FUNCTION
15250R-12T-M ß 12 250 257 60 - 38 15 25.7 18 26 101.6 32 12.0
15315R-14T-M ß 14 315 322 22 32 177.8 Fig.4 17.0
MSRS 15080R-6T-M ß 6 80 87 27 20 13 24 7 12.4 Fig.1 1.3
G
50
15100R-6T-M ß 6 100 107 32 45 29 8 14.4 - - - - 1.9
Fig.2
ß
Fine Pitch
SLOT MILLS
-
15200R-12T-M ß 12 200 207 60 Fig.3 7.6 H
15250R-14T-M ß 14 250 257 60 - 38 15 25.7 18 26 101.6 32 11.9
15315R-16T-M � 16 315 322 22 32 177.8 Fig.4 17.0
TOOL HOLDING
154000R-4T SB-60120TR TT-25L MAP-1806 SB-40140TR DT-15 HH3/4-2.3
Coarse
O
Pitch
155000R-6T MP-1
Recommended Torque for Recommended Torque for
~ Insert Screw 7.5N · m Shim Clamp 3.5N · m -
1512000R-14T
MSRS 153000R-6T HH1/2-1.25
SPARE PARTS
155000R-8T - - - MP-1
Recommended Torque for
~ Insert Screw 7.5N · m -
1512000R-16T
MSRS 15080R-4T(-M) HH12X35
SB-60120TR TT-25L MAP-1806 SB-40140TR DT-15
TECHNICAL
Coarse
15100R-4T(-M)
Pitch
- - - MP-1
~ Recommended Torque for -
INDEX
15315R-16T(-M)
Insert Screw 7.5N · m T
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed Applicable Inserts � D6
Facing
� Applicable Inserts
Part Number
MSRS...
MSRS...M
SPMT 1806EDER-NB2 SPMT 1806EDER-NB3 SPMT 1806EDSR-NB2T SPMT 1806EDSR-NB3T
D
Part Number
4-Notch / Low Cutting Force 5-Notch / Low Cutting Force Without Notch
MSRS...
MSRS...M
SPMT 1806EDER-NB2P SPMT 1806EDER-NB3P SPMT 1806EDER-V
Chipbreaker Selection � D2
� � �
Carbon Steel 0.006 0.008 0.012
400 ~ 600 ~ 820 400 ~ 600 ~ 725
-
400 ~ 575 ~ 725
� � �
Alloy Steel 0.006 0.008 0.012
400 ~ 600 ~ 820 400 ~ 600 ~ 725
-
400 ~ 575 ~ 725
� � �
Mold Steel 0.004 0.006 0.008
325 ~ 525 ~ 725 325 ~ 525 ~ 675
-
325 ~ 500 ~ 675
�
Gray Cast Iron 0.008 0.010 0.014 - -
400 ~ 600 ~ 820
-
�
Nodular Cast Iron 0.006 0.008 0.012 - -
325 ~ 525 ~ 725
-
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MSRS15 HEAVY MILLING
GRADES
A
Plate Rail Top
· Vc=492 sfm (n = 382 RPM) · Vc=492 (n = 300 RPM)
· D.O.C. × ae = 0.39"×4.92" · D.O.C. × ae = 0.24" × 5.51"
LINEUP / INSERTS
· fz=0.008 ipt (Vf = 18.03 ipm) · fz=0.008 ipt (Vf = 18.90 ipm)
in
· Dry · 6 flutes
19
.70 · Dry · 8 flutes B
· MSRS15125R-6T · MSRS15160R-8T
Bottom
· SPMT1806EDER-NB2 · SPMT1806EDER-NB2
· SPMT1806EDER-NB3 Productivity improved · SPMT1806EDER-NB3 5.50in Productivity improved
(PR830) (PR830)
75º LEAD
[Competitor’s Cutter A]
ø125mm, 6 flutes
[User’s Comments]
Because conditions can be raised drastically, this cutter was very effective at
[Competitor’s Cutter B]
Machining at 0.08" × 3 passes
[User’s Comments]
MSRS can complete cutting with 1 pass what needed to be
D
Vc=492sfm (n=382RPM) reducing cycle time. Vc = 492 sfm (n = 300RPM) cut with 3 passes previously. Cutting sound of MSRS was
ap×ae=0.12×4.92in Productivity improved by 4.4 times. D.O.C. × ae= 0.08 × 5.51in still quiet. Productivity improved by 4.7 times.
fz=0.006ipt (Vf=13.54ipm) (Customer Evaluation) fz=0.005ipt (Vf=11.81ipm) (Customer Evaluation)
90º LEAD
E
Cast Steel 1045 Steel
Industrial Machine Components Gear
· Vc = 325 sfm (n = 200 RPM) · Vc = 675 sfm (n = 255 RPM)
HIGH FEED
· D.O.C. × ae = 0.394" × 4.490" · D.O.C. × ae = 0.394" × 7.874"
· fz = 0.016 ipt (Vf = 25 ipm) · fz = 0.007 ipt (Vf = 23.62 ipm) F
· Dry · 8 flutes · Dry · 14 flutes
· MSRS15160R-8T · MSRS15250R-14T
· SPMT1806EDER-NB2 · SPMT1806EDER-NB2
MULTI-FUNCTION
· SPMT1806EDER-NB3 Productivity improved · SPMT1806EDER-NB3 Productivity improved
(PR830) by 2.5 times! (PR830) by 2.6 times! G
MSRS15 Metal Removal Rate 44.18in3/min. MSRS15 Metal Removal Rate 73.23in3/min.
SLOT MILLS
Competitor’s Cutter C 17.70in3/min. Competitor’s Cutter D 28.00in3/min.
H
[Competitor’s Cutter C] [User’s Comments] [Competitor’s Cutter D] [User’s Comments]
Ø6", 8 flutes Before MSRS, ap could not be increased due to high cutting resis- Ø250mm, 12 flutes Cutting sound is quiet even when cutting width is less than
Vc = 820sfm (n = 522min-1) tance, but MSRS can increase ap without increasing load on the Vc=400sfm (n=153RPM) 80% of cutter dia.
D.O.C. × ae = 0.394" × 4.490" main spindle. Productivity improved by 2.5 times D.O.C. × ae = 0.20"×7.87" Productivity improved by 2.6 times.
J
Q&A
A-1 The estimated amount is 70-80% of the diameter of the cutting tool.
TOOL HOLDING
Q-2 Why does the MSRS15 have a 75° lead? O
A-2 45° cutting angles can reduce the impact in cutting a workpiece but also increase thrust force. On the other hand, a 90° cutting
angle can reduce thrust forces but increases the impact when the insert cuts the workpiece. The 75° cutting angle of the MSRS15 can
SPARE PARTS
suppress both thrust force and impact, offering a good balance and enabling smooth machining even in heavy machining applications.
P
TECHNICAL
R
INDEX
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MSP15 / MSE15
ØD1
Ød h7
ØD
15°
S
�
L
� Toolholder Dimensions
Part Number
75º LEAD
MSP 1550 � 3 50 57
32 120 40 9 +10° -2° CPS-6M LW-3 MSP-42 SP3X8
1563 � 3 63 70
� Applicable Inserts
Applicable Inserts � B11 (Right-hand Shown) Applicable Inserts � B10
Part Number
SPCN 42EDTR
SPKN 42EDTR
MSP 15... SPMR 42EDER-H SPKR 42EDER-S -
SPKN 42EDER
SPKN 42EDFR
MSE 15... - - - SEKN 42EFTR
� �
Alloy Steel ~0.012
330 ~ 590 330 ~ 720
- - - - -
� �
Mold Steel ~0.010
330 ~ 590 260 ~ 590
- - - - -
� �
Stainless Steel ~0.010
390 ~ 660 390 ~ 720
- - - - -
� � �
Cast Iron ~0.012 - -
330 ~ 720 560 ~ 980 260 ~ 490
- -
� � �
Non-ferrous Metals ~0.008 - - - -
330 ~ 980 980 ~ 2620 980 ~ 2620
Helical Milling
Helical Milling
E1 - E75
E2 - E75
E2
E12
E28
E32
MFWN M-SIX E40
MTE90-SF Easy Edge Adjustment E48
MTE90 / MTP90 E49
MSO90 / MSO90-S E50
MSRS90 E52
MSR / MSR-BT50 E58
DMC / DMC-SX / DMC-H E65
MEAL Aluminum Machining E68
MTPS / MTES E69
EM / EM-LE E70
FM-90 E72
FM-AL / EM-AL Aluminum Machining E73
MAP E74
CEM E75
E1
M-FOUR (MEW)
M-Four
MEW Milling Cutter
The M-Four double-sided, 4-edge insert with Kyocera’s unique
A.R. Max+10�
(LOMU15...type) mold technology reduces cutting forces for reduced vibrations
Cutting Edge
90°
Obtuse Edge
90º LEAD
E
Unique Insert-Forming
Technology
Burrs
Smooth surface of MEW without chattering Fewer burrs than positive cutters due to sharp cutting
800.823.7284
E2 Visit us online at KyoceraPrecisionTools.com
N MS
IT
EW !
M-FOUR (MEW)
E
Shouldering Slotting Facing Plunging
GRADES
A
Special multi-layered coating, “MEGACOAT NANO” enables stable milling and extended tool life
LINEUP / INSERTS
B
PR1525 for steel and austenitic stainless steel, PR1510 for cast iron,
PR1535 titanium alloy and precipitation hardened steel
CA1535 (CVD coated carbide) for heat-resistant alloys and martensitic stainless steel
40
MEGACOAT Base Multi-layer Structure MEGACOAT NANO
35
Hardness (GPa)
75º LEAD
30 D
TiCN MEGACOAT
25
TiAIN
20
TiN
90º LEAD
15 E
10
400 600 800 1,000 1,200 1,400
Oxidation Temperature (°C)
Carbide Substrate
HIGH FEED
Low Oxidation Resistance High F
Prevents wear and fracture with high hardness (35GPa) and superior oxidation resistance (oxidation temperature: 1,150˚C)
Chipbreaker Lineup
MULTI-FUNCTION
G
Three innovative chipbreaker designs to cover a wide range of applications
Chipbreaker Application Shape
SLOT MILLS
H
GM General
Purpose
• LOMU10 type
MAX
D.O
• LOMU15 type
MAX
D.O
J
SM Low Cutting Chips (Slotting)
D.O.C. (in)
D.O.C. (in)
.236
GH Heavy
Milling
.118
SM GM GH
AM
.118
SM GM GH
AM
K
.002 .004 .006 .008 .010 .012 .002 .004 .006 .008 .010 .012
1(: Aluminum /
AM fz (ipt) fz (ipt)
TOOL HOLDING
Non-ferrous
<Cutting Conditions> Vc = 500 sfm ae = ØD/2 Workpiece Material: 1050 Steel
Metals O
Chips (Shouldering)
P
Corner-R(r�) 0.4 ,1.0 ,1.2 ,1.6 and 2.0 added to GM chipbreaker lineup
T
LOMU100404ER-GM LOMU100408ER-GM LOMU100412ER-GM LOMU100416ER-GM LOMU100420ER-GM
LOMU150504ER-GM LOMU150508ER-GM LOMU150510ER-GM LOMU150512ER-GM LOMU150516ER-GM LOMU150520ER-GM
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EM W
S!
E
M-FOUR (MEW)
N
IT
Ød h6
� Fig.1
L
+0
ØD -0.008”
Ød h6
S
� Fig.2 Fig.3 Fig.4
L
+0
ØD -0.008”
Ød h6
S
� Fig.5 Fig.6 Fig.7
L
(Cylindrical Shank)
90º LEAD
(°)
No. of
Stock
1000-W100-10-3T Þ 1.000 1.000 1.413 0.393 +7° -20° Yes Fig.7 37,200
3
1000-W100-475-10-3T Þ 4.75 37,200
1250-W100-10-4T Þ 4 1.000 3.75 1.469 0.393 +7° -20° Yes Fig.3 34,000
1250-W125-10-3T Þ 3 1.250 34,000
1.250 4.00 1.663 0.393 +7° -20° Yes Fig.7
1250-W125-10-4T Þ 4 34,000
1500-W125-10-5T Þ 5 1.500 1.250 4.125 2.070 0.393 +7° -19° Yes Fig.3 30,700
MEW 0750-W750-4-10-3T Þ
Overhang
1250-W100-15-2T Þ 2 1.000 3.75 1.469 0.590 +10° -22° Yes Fig.3 30,100
Weldon
Max. Revolution�
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force. Spare Parts & Applicable Inserts � E6
GRADES
+0
ØD -0.2mm A
Ød h6
LINEUP / INSERTS
� Fig.1
L
+0
B
ØD -0.2mm
Ød h6
Ød h6
75º LEAD
D
S
� Fig.4 Fig.5 Fig.6
L
(Cylindrical Shank)
90º LEAD
� Toolholder Dimensions (Metric) E
Rake Angle
Dimensions (mm)
Inserts
(°)
No. of
Stock
HIGH FEED
(Max)
MEW 16-S12-10-2T ß 12 23 No Fig.1 43,750 F
16 -22°
16-S16-10-2T ß 100 26 Fig.4 43,750
18-S16-10-2T ß 2 18 16 25 -21° 43,000
Fig.2
MULTI-FUNCTION
20-S16-10-2T ß 26 41,000
20
20-S20-10-2T ß 41,000
20-S20-10-3T ß 20
110 30 Fig.4
41,000
G
20
22-S20-10-3T ß 3 22 26 39,600
Standard Shank
Fig.2
25-S20-10-3T ß 29 37,500
25-S25-10-2T ß 2 25 10 +7° 37,500
SLOT MILLS
120 32 -20° Yes Fig.4
25-S25-10-3T ß 37,500
3 H
28-S25-10-3T ß 28 25 29 35,800
30-S25-10-4T ß 30 32 Fig.2 34,800
4
32-S25-10-4T ß 32 33,900
Cylindrical
TOOL HOLDING
40 15 +10° Yes Fig.4
32-S32-15-3T ß 32 130 30,000
3
40-S32-15-3T ß 25,000 O
40 32 150 50
40-S32-15-4T ß -21° Fig.2 25,000
4
50-S32-15-4T ß 50 120 40 17,000
MEW 16-W16-10-2T � 16 16 75 -22° 43,750
SPARE PARTS
2
20-W20-10-2T � 25 Fig.5 41,000
20-W20-10-3T � 3
20 20 77
41,000 P
Standard Shank
Max. Revolution�
Spare Parts & Applicable Inserts � E6
INDEX
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
T
M-FOUR (MEW)
N
IT
Ød
b
a
E
H
S
Ød2
Ød1 0˚
ØD
Fig.1
(°)
No. of
Stock
2000R-10-5T Þ 5 2.00 0.750 0.669 0.433 1.575 0.826 0.188 0.312 0.393 +7° -19° Yes Fig.1 0.4 22,300
E
2500R-10-6T Þ 6 2.50 0.6 20,400
3000R-15-6T Þ 6 3.00 1.000 0.866 0.551 1.063 0.236 0.381 1.0 12,250
1.969 0.590 +10° -20°
NEW 4000R-15-8T Þ 8 4.00 1.500 2.047 - 1.181 0.393 0.625 1.8 10,400
Max. Revolution�
When running the face mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
MEW …-15-_T -
4000R-15-8T -
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed Recommended Cutting Conditions � E10
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately
*If through spindle coolant is required please order arbor bolt in ( ) separately.
GRADES
Ød A
b
a
E
LINEUP / INSERTS
H
B
S
Ød2
0˚
75º LEAD
Dimensions (mm)
D
Inserts
(°)
No. of
Stock
90º LEAD
050R-10-5T-M ß
5
50 40
10 +7°
-19°
Yes Fig.1
0.4 22,500 E
22 18 11 21 6.3 10.4
MEW 063R-10-6T-M ß 6 63 0.5 20,500
040R-15-4T-M ß 40 16 14 9 19 5.6 8.4 0.2 25,000
4
050R-15-4T-M ß 50 40 -21° 0.3 17,000
HIGH FEED
22 18 11 21 6.3 10.4
063R-15-5T-M ß 5 63 15 +10° Yes Fig.1 0.5 14,500
F
080R-15-6T-M ß 27 25 7 12.4 1.0 12,000
6 80 20 13 50 -20°
080R-15-6T ß 25.4 27 6 9.5 1.0 12,000
Max. Revolution�
MULTI-FUNCTION
When running the face mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
G
� Spare Parts & Applicable Inserts (Metric)
Spare Parts Applicable Inserts � B13
Insert Anti-seize Arbor Pre-Set NEW
Wrench
SLOT MILLS
Screw Compound Bolt Torque Wrench*
Part Number H
MP NEW
-1
General Low Tough Edge Aluminum /
Purpose Cutting Force Non-ferrous
MEW …-15-_T - K
MEW 040R-15...-M HH8X25
050R-15...-M SB-4090TRP DTPM-15 (HH8X25H)
LOMU LOMU LOMU LOGT
063R-15...-M Recommended Torque for MP-1 PST-IP15
HH10X30 1505..ER-GM 150508ER-SM 150508ER-GH 150508FR-AM
TOOL HOLDING
Insert Screw 3.5N · m (HH10X30H)
080R-15...(-M)
HH12X35 O
4000R-15-8T (HH12X35H)
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed Recommended Cutting Conditions � E10
SPARE PARTS
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately P
*If through spindle coolant is required please order arbor bolt in ( ) separately.
Purple Grip
� Wrench Specifications
8IP
TECHNICAL
Wrenches and clamp screws are “Torx Plus”. The Symbol Means “Torx Plus”.
1) Ref. to Fig. 2 for “Torx Plus” Wrench. (Purple grip)
R
Fig. 2 “Torx Plus” Wrench (For MEW)
2) Ref. to Fig. 3 for “Torx” Wrench. (Black grip)
A “Torx Plus” Wrench and a “Torx” Wrench have different top shapes. Black Grip
M-FOUR (MEW)
N
IT
+0
ØD -0.2mm L1
M1 H
A
ØD1
A
Ød1
A-A Section
S B
� Toolholder Dimensions
Rake Angle Applicable
Dimensions (mm)
Inserts
(°)
No. of
Stock
20-M10-10-2T ß 41,000
E 20 18.7 10.5 49 30 M10xP1.5 15 9 LOMU1004...
20-M10-10-3T ß 10 +7° Yes 41,000
3 -20° LOGT1004...
25-M12-10-3T ß 25 23 12.5 57 35 M12xP1.75 19 10 37,500
Max. Revolution�
When running the face mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
32-M16-10-4T
MEW 25-M12-15-2T
SB-4090TRP DTPM-15
LOMU LOMU LOMU LOGT
Recommended Torque for MP-1 PST-IP15
1505..ER-GM 150508ER-SM 150508ER-GH 150508FR-AM
Insert Screw 3.5N · m
32-M16-15-3T
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed Recommended Cutting Conditions � E10
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately
*If through spindle coolant is required please order arbor bolt in ( ) separately.
MEW 16 - M08 - 10 - 2T
Thread Dia. No. of
Series Cutting Dia. Insert Size
Tolerance Inserts
GRADES
<Cutting Conditions>
A
Modular Type · Cutting Speed : Vc = 490 sfm (n = 2,390min-1)
· Width of Cut : ae = 0.394" (Shouldering)
0.315
LINEUP / INSERTS
· Workpiece Material : 1055 Dry
· Machine : BT30 M/C B
<Cutting Tool>
D.O.C. (in)
0.236
· Modular type
75º LEAD
0.079 Toolholder : MEW20-S20-10-3T
D
Arbor : BT30 Milling Chuck (Two-face clamping)
Insert : LOMU100408ER-GM (PR1525)
0
90º LEAD
0.002 0.004 0.006 0.008 0.010 E
fz (ipt)
HIGH FEED
� Flute Recommendation for Shouldering and Slotting F
MULTI-FUNCTION
G
SLOT MILLS
H
TOOL HOLDING
� Modular End Mill Cutting Conditions by Application
O
Shouldering Slotting
SPARE PARTS
ap ap R
fz 0.002 0.004 0.006 0.008 0.010 fz 0.002 0.004 0.006 0.008 0.010
For high efficiency shouldering with higher feed rates, 3 or more flutes is possible.
For slotting applications, use 2 flutes maximum to lower cutting forces.
INDEX
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M-FOUR (MEW)
3. When tightening the screw, make sure that the wrench is parallel to the screw. For recommended torque, Ref. to � E6
4. After tightening the screw, make sure that there is no clearance between the insert seat surface and the pocket floor of
the holder or between the insert side surfaces and the pocket walls of the holder. If there is any clearance, remove the
insert and mount it again according to the above steps.
Feed Rate fz (ipt) Recommended Insert Grade Vc (sfm) Applicable Chipbreaker Range
Chipbreaker
260~460~590 260~460~590
E Austenitic Stainless � � GH
D.O.C. (inch)
0.002~0.003~0.005 0.003~0.005~0.006 - - - -
Steel 330~520~660 330~520~660
Martensitic Stainless � � .24
0.002~0.003~0.005 0.003~0.005~0.008 - - - -
Steel
GM Precipitation Hardened
490~660~820
�
590~790~980
AM
0.002~0.003~0.005 0.003~0.005~0.008 - - - - -
Stainless Steel 300~390~490
� .12
Gray Cast Iron 0.002~0.004~0.007 0.003~0.007~0.010 - - - - -
390~590~820
�
Nodular Cast Iron 0.002~0.003~0.005 0.003~0.006~0.008 - - - - -
330~490~660
Ni-base � � .002 .004 .006 .008 .010 .012
0.002~0.003~0.005 0.003~0.005~0.006 - - - -
Heat Resistant Alloy 70~100~160 70~100~160 fz (ipt)
� �
Titanium Alloys 0.002~0.003~0.005 0.003~0.006~0.008 - - - -
130~200~260 100~160~230 � LOMU15
� �
Carbon Steel 0.002~0.004~0.007 0.003~0.006~0.008 - - - -
390~590~820
�
390~590~820
�
SM GM
Alloy Steel 0.002~0.003~0.005 0.003~0.005~0.007 - - - - .59
330~520~720 330~520~720
� �
Mold Steel 0.002~0.003~0.005 0.003~0.004~0.006 - - - -
GH
D.O.C. (inch)
260~460~590 260~460~590
Austenitic Stainless 0.002~0.003~0.005 0.003~0.004~0.006 � � - - - -
.39
Steel 330~520~660 330~520~660
SM Martensitic Stainless � �
AM
0.002~0.003~0.005 0.003~0.004~0.006 - - - -
Steel 490~660~820 590~790~980 .24
Precipitation Hardened �
0.002~0.003~0.005 0.003~0.004~0.006 - - - - -
Stainless Steel 300~390~490
.12
Ni-base � �
0.002~0.003~0.004 0.003~0.004~0.005 - - - -
Heat Resistant Alloy 70~100~160 70~100~160
� � .002 .004 .006 .008 .010 .012
Titanium Alloys 0.002~0.003~0.005 0.003~0.005~0.006 - - - -
130~200~260 100~160~230
� � fz (ipt)
Carbon Steel 0.002~0.004~0.008 0.003~0.008~0.012 - - - -
390~590~820 390~590~820
<Cutting Conditions>
� �
Alloy Steel 0.002~0.004~0.006 0.003~0.008~0.010 - - - - Vc = 500 sfm ae = ØD/2
330~520~720 330~520~720
Workpiece Material: 1049
� �
Mold Steel 0.002~0.003~0.005 0.003~0.006~0.009 - - - -
260~460~590 260~460~590
Austenitic Stainless � �
0.002~0.003~0.005 0.003~0.005~0.006 - - - -
Steel 330~520~660 330~520~660
Martensitic Stainless � �
0.002~0.003~0.005 0.003~0.005~0.008 - - - -
Steel 490~660~820 590~790~980
GH Precipitation Hardened �
0.002~0.003~0.005 0.003~0.005~0.008 - - - - -
Stainless Steel 300~390~490
�
Gray Cast Iron 0.002~0.004~0.008 0.003~0.009~0.012 - - - - -
390~590~820
�
Nodular Cast Iron 0.002~0.003~0.006 0.003~0.007~0.010 - - - - -
330~490~660
Ni-base � �
0.002~0.003~0.005 0.003~0.005~0.006 - - - -
Heat Resistant Alloy 70~100~160 70~100~160
� �
Titanium Alloys 0.002~0.003~0.005 0.003~0.006~0.008 - - - -
130~200~260 100~160~230
Aluminum Alloy - - - - - -
(Si 13% or Less) � �
AM Aluminum Alloy 660~2950 660~980
- - - - - -
(Si 13% and Over)
� Bold numbers in the graph indicate the most recommended value of feed (f) Adjust cutting speed � :1st Recommendation
and feed rate according to the actual machining conditions � : 2nd Recommendation
� Coolant is recommended for Ni-base heat resistant alloy and titanium alloy with MEW
Plunging
� Ramping, Helical Milling and Plunging
1. Available for vertical milling. ae Insert Description Max. Width of Cut (ae)
2. NOT available for ramping and helical milling, because LOMU10 0.197" (5mm)
interference between workpiece and insert may occur. LOMU15 0.276" (7mm)
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M-FOUR (MEW)
� Cutting Performance
Shouldering Shouldering
Part Number Slotting Part Number Slotting
GRADES
(Cutting Width ae = ØD/2) (Cutting Width ae = ØD/2)
A
.40 .40
.40 .64 .64
.40
.40 .40
.32
.32
.40 .40 .64
.64 .64
.64
(inch)
(inch)
.40
.40 .40
.40
.32
.32 .56
.64 .56
.64
.32
.32
.40 .40
.24 .64
.64 .64
(inch)
(inch)
.24 .64
(inch)
(inch)
.32
.32 .32
.32 .56
.56
.64 .56
.56
.64
.48
(inch)
(inch)
.32 .32
.24
.24 .56 .48
(inch)
.24
.24 .56
(inch)
MEW0625...-10 .32 .56
D.O.C.
(inch)
.32 MEW1000…-15
D.O.C.
.56
(inch)
.16 .16
.24 .56
.48
.48 .56
(inch)
.24 .48
.48
(inch)
.56
(inch)
.24 .24 .56
.40
(inch)
.40
D.O.C.
.24
D.O.C.
D.O.C.
.24
D.O.C.
.16
.16 .48 .48
MEW0750...-10 .16
.16
.24 .24 .48 .48
(inch)
D.O.C.
(inch)
.48
D.O.C.
.08 .48
.40
.40
(inch)
~
(inch)
.08 .16 .40
.40
D.O.C.
.16
D.O.C.
.48 .48
D.O.C.
.16 .32
D.O.C.
.16
(inch)
.16 .32 .40
(inch)
.16 .40
LINEUP / INSERTS
(inch)
D.O.C.
D.O.C. .08
.08 .08
.08 MEW1500…-15 .40
(inch)
D.O.C.
.40
(inch)
.16 .16
D.O.C.
.40
(inch)
0 0 .40
.32
.32 .32
.32
(inch)
.08 .08 .40
(inch)
.08 .08 .40
.24 .24
D.O.C.
D.O.C.
.32
MEW16…-10 .08
0 0 .004 .006 .008 .010 .32
D.O.C.
D.O.C.
.08
.080 0 .004 .006 .008 .010 .08 .32 .32
.32
D.O.C.
.32
.24
.24 .24
.24
D.O.C.
0 0 .004
D.O.C.
0 0 .004 .004 .006
fz (ipt) .008
.006 .008 .010
.010 .32 .32
D.O.C.
.004 .006
fz (ipt) .008
.006 .008 .010
.010
D.O.C.
.16
MEW18…-10 .16 .24
B
D.O.C.
.24
0 0 .004 0 0 .004
D.O.C.
.004 .006 .008 .010 .24 .24
D.O.C.
.004 .006
.006
fzfz(ipt) .008
(ipt) .008 .010
.010 .006
fzfz(ipt)
(ipt) .008 .010 .24 .24
.16
.16
.004 .006 .008 .010 .004
.004 .006 .006 .008
.008 .010
.010 .16
.16
.24 .24
.08
.004 .006
fzfz(ipt) .008
(ipt) .010 fzfz(ipt)
(ipt)
fzfz(ipt)
(ipt) MEW25…-15 .08
.16
.16 .16
.16
fzfz(ipt)
(ipt) .16
.08
.08
.160
.16
.08
.08
.160
.08 .08
~
.40 .40 .08 .08
.08
.08
0 0 .004 .006 .008 .010 .080 0 .004 .006 .008 .010
MEW1000…-10
.40
.40
.32
.40
.40
.40
.32
.40 MEW50…-15 .080 0 .004
.004 .006
fz (ipt) .008
.006 .008 .010
.010 0 0 .004
.004 .006
fz (ipt) .008
.006 .008 .010
.010
0 0 .004
(inch)
0 0 .004
(inch)
(inch)
(inch)
.24
(inch)
(inch)
(inch)
(ipt)
(inch)
.32 .32
.24
.24 fz (ipt) fz (ipt)
(inch)
.24
.24
(inch)
MEW1500…-10 .32
D.O.C.
(inch)
.32 fz (ipt)
.16 .16
.24 fz (ipt)
(inch)
.24
(inch)
.24 .24
D.O.C.
.24
D.O.C.
D.O.C.
.24
D.O.C.
.16
.16
.24 .16
.16
.24 .64 .64
D.O.C.
D.O.C.
.08 .08
.16
C
D.O.C.
.16 .64
D.O.C.
D.O.C.
D.O.C.
.16
.16 .16 .56
D.O.C.
.08
.08 .64
D.O.C.
.08
.08
.16 .16 .64 .56
.64
.64
.080 .080 .64
.56
.56
.64 .64
.56
.08 .08 .56
.64
MEW20…-10 .08
.080 0 .004
0 0 .004
.006 .008 .010 .08
.080 0 .004 .006
0 0 .004
.004 .006
.008 .010
MEW2000R…-15
.48
.56
.56
.56
.48
.56
.56
.004 .006
fz (ipt) .008
.006 .008 .010
.010 fz (ipt) .008
.006 .008 .010
.010 .48
.48
.56 .56
.48
.48
(inch)
.56
.40
(inch)
0 0 .004 0 0 .004
.004 .006 .008 .010 .40
.48
~
.004 .006
.006
fzfz(ipt) .008
.008 .010
.010 .006
fzfz(ipt)
(ipt) .008 .010 .48 .48
~
(ipt) .004 .006 .008 .010 .48
(inch)
(inch)
.004 .006 .008 .010 .48 .48
.40
.40
(inch)
(inch)
.40
.40
MEW50…-10 .004 .006
fzfz(ipt) .008 .010 .004 .006
fzfz(ipt) .008 .010 .48 .48
.32
(inch)
.32
(ipt) (ipt) MEW3000R…-15 .40
(inch)
.40
(inch)
fz (ipt) fz (ipt) .40
(inch)
D.O.C.
.40
(inch)
D.O.C.
.40
(inch)
fz (ipt) fz (ipt) .40
.32
.32 .32
.32
(inch)
.40
(inch)
.40
.24 .24
D.O.C.
D.O.C.
.32 .32
D.O.C.
D.O.C.
.40 .40 .32 .32
.32
D.O.C.
.32
.24
.24 .24
.24
D.O.C.
D.O.C.
.40 .32 .32
D.O.C.
.40 MEW040R…-15
D.O.C.
.40
.40 .16 .16
.24
D.O.C.
.32 .24
D.O.C.
.32 .40 .24 .24
D.O.C.
.40
75º LEAD
.24
MEW0750...-2T
(inch)
.24
(inch)
.40
.40 .32.40
.40
.32 .16
.16
.24 .16
.16
.24
.32
.32
D
.40 .08 .08
~
.40 .24 .16
(inch)
(inch)
.24 .16
(inch)
(inch)
.08
.08
(inch)
.32
.32 .24.24 MEW080R…-15 .08
.08 .16
(inch)
.24
.24 .16
(inch)
.32 .32 0
D.O.C.
(inch)
0
D.O.C.
(inch)
.16 .16
.24 .08 .08
(Long Shank)
(inch)
.24 .08
(inch)
.24
D.O.C.
D.O.C.
.24
D.O.C.
.16
.16
.24 .16
.24.16 .08 .080 0 .004
D.O.C.
0 0 .004
D.O.C.
.08 .08
.16 .004 .006
fz (ipt) .008
.006 .008 .010
.010 .004 .006
fz (ipt) .008
.006 .008 .010
.010
D.O.C.
.16
D.O.C.
0 0 .004
D.O.C.
.16
0 0 .004
D.O.C.
.16
.16 .16 .006 .008 .010 .006 .008 .010
D.O.C.
.08
.08
.16 .16 .004 .006
fzfz(ipt)
.004 .006
.006 (ipt) .008
.008 .010
.010 .004 fzfz(ipt)
.006 (ipt) .008 .010
MEW20-...-2T .080
.08 .08 0
.08
.08
.004 fzfz(ipt) .008
(ipt) .010 .004 .006
fzfz(ipt) .008
(ipt) .010
.08
0 0 .004 .006 .008 .010 .08 0 0 .004 .006 .008 .010
fzfz(ipt)
(ipt) fzfz(ipt)
(ipt)
MEW25-...-2T .080 0 .004
.004 .006
fz (ipt) .008
.006 .008 .010
.010 0 0 .004
.004 .006
fz (ipt) .008
.006 .008 .010
.010
(Long Shank) 0 0 .004
.004
.004
.006
.006
fzfz(ipt)
.006
.008
(ipt) .008
.008
.010
.010
.010 0 0 .004
.004 .006
.006
fzfz(ipt)
.004 .006
.006
.008
(ipt) .008
.008
.010
.010
.010
.004 .006
fzfz(ipt) .008 .010 .004 fzfz(ipt) .008
(ipt) .010
90º LEAD
fz (ipt)
(ipt) fz (ipt)
fz (ipt)
E
fz (ipt)
MEW1500R...-10 .40 .40 <Cutting Conditions>
.40
.40 .40
.40
.32 .32
.40 · Vc = 600 sfm
~
.40
(inch)
(inch)
.40
.40 .40
.40
.32
.32
.32
.32
MEW2500R...-10 .40 .40
.24 · GM Chipbreaker
(inch)
(inch)
.24
(inch)
(inch)
.32
.32 .32
.32
(inch)
(inch)
.32 .32
.24
.24
(inch)
.24
.24
(inch)
.32
D.O.C.
.32
D.O.C.
(inch)
.16 .16
.24
(inch)
.24
(inch)
.24 .24
D.O.C.
.24
D.O.C.
D.O.C.
.24
D.O.C.
MEW032R...-10 .16
.16
.24 .16
.16
.24
· Overhang Length
D.O.C.
D.O.C.
.08 .08
.16
D.O.C.
.16
D.O.C.
.16
D.O.C.
D.O.C.
.16
.16 .16
D.O.C.
.08
.08
D.O.C.
.08
.08
~
.16
.160 0 1. End Mill: Same length as � of the dimension
HIGH FEED
.08 .08
.08
MEW063R...-10 .08
.08
0 0 .004 .006 .008 .010 .08
0
.08 0 .004 .006 .008 .010
.080 0 .004
.004 .006
fz (ipt) .008
.006 .008 .010
.010 0 0 .004.004 .006
fz (ipt) .008
.006 .008 .010
.010 2. Face Mill: H of the dimension + minimum overhang length of the arbor F
0 0 .004
.004
.004
.006
.006
fzfz(ipt)
.006
.008
(ipt) .008
.008
.010
.010
.010 0 0 .004.004 .006
.004 .006
fzfz(ipt)
.006
.008
(ipt) .008
.008
.010
.010
.010
.004 .006
fzfz(ipt) .008 .010 .004 .006 fzfz(ipt) .008
(ipt) .010
(ipt)
fzfz(ipt)
(ipt) fzfz(ipt)
(ipt)
� Case Studies
MULTI-FUNCTION
1018 1018
G
• Construction Equipment Part • Machine Part
• Vc = 820 sfm • Vc = 820 sfm
• D.O.C. × ae = 0.158" × 0.787" • D.O.C. × ae = 0.128" × 0.787" (Grooving)
SLOT MILLS
• fz = 0.006 ipt (Vf = 53 ipm) • fz = 0.008 ipt (Vf = 94 ipm)
• Wet • Dry
H
• MEW32-S32-10-4T (4 Inserts) • MEW20-S20-10-3T (3 Inserts)
• LOMU100408ER-GM (PR1525) • LOMU100408ER-GM (PR1525)
TOOL HOLDING
15-5PH (42HRC) H13
O
• Aircraft Part • Mold Part
5.118”
• Vc = 590 sfm • Vc = 330 sfm
• D.O.C. × ae = 0.079" × 0.984" 0.984” • D.O.C. × ae = 0.138" × 1.181"
SPARE PARTS
PR1525 Chip Removal Rate = 2.185in3/min (Further Milling Possible) PR1525 Chip Removal Rate = 2.563in3/min (Further Milling Possible)
R
Competitor C Chip Removal Rate = 1.635in3/min Competitor D Chip Removal Rate = 1.282in3/min
(Positive Cutter) (Unable to Continue Cutting) (Positive Cutter) (Unable to Continue Cutting)
No chattering and more stable milling is possible with MEW. MEW doubled cutting efficiency. Furthermore, MEW inserts have double number of edges (4-edge),
which enables a drastic cost reduction.
Dispite the milling difficulty because of the properties of the material, PR1525 kept good
INDEX
800.823.7284
Visit us online at KyoceraPrecisionTools.com E11
MEC
%
EI
%
Ì Ì
EI
4 'JH
4 'JH
-
%
EI
Ì
-
%
Ì
4 'JH
EI
-
4
'JH
-
(Cylindrical Shank)
Drawing
(°) Pre-set
Coolant
Inserts
Max
Hole
Torque Wrench*
Shank Part Number
RPM�
A.R. NEW
90º LEAD
ØD Ød L � S
E (Max) R.R.
MEC 0500-S500-11 Þ 1 0.500 0.500 2.650 0.787 0.400 12° -21° No Fig.1 SB-2545TR DTM-8 PST-T8 50800
MEC 1000-S100-6.3-17 Þ 1.000 1.000 6.300 2.362 0.618 16° -11° Fig.4 35000
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed Applicable Inserts � E14
Max. Revolution�
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.
GRADES
% A
EI
%
NN NN
EI
4 'JH
LINEUP / INSERTS
4 'JH
-
% B
EI
NN
-
%
NN
4 'JH
EI
75º LEAD
� Toolholder Dimensions for 11mm Inserts (Metric) D
Spare Parts
Rake Angle
Dimensions (mm)
Drawing
(°) Pre-set
Coolant
Inserts
Max
Hole
Torque Wrench*
Shank Part Number
RPM�
A.R. NEW
90º LEAD
ØD Ød L � S (Max) R.R. E
MEC 10-S10-11 ß 10 No Fig.1
10 17 +10° -24° 54,800
10-S16-11 ß 16 Yes Fig.2
12-S10-11 ß 10
No Fig.1
12-S12-11 ß
HIGH FEED
12 12 -21° 50,800
1 80 10 SB-2545TR DTM-8 PST-T8
12-S16-11 ß 16
20 +12°
Yes Fig.2 F
13-S12-11 ß 13 49,200
12 No Fig.1
14-S12-11 ß -19°
14 47,700
14-S16-11 ß 16 Yes Fig.2
MULTI-FUNCTION
MEC 16-S12-11T ß 12 23 No Fig.1 43,750
16 -14°
16-S16-11T ß
2
16
100
30
10
+18° Fig.4
SB-2555TRG DTM-8 PST-T8
43,750 G
17-S16-11T ß 17 Yes 43,500
16 23 -13° Fig.3
Standard Shank
SLOT MILLS
20-S20-11T ß 20 110 -10° 41,000
+20° H
21-S20-11T ß 21 20 30 10 -9° Yes Fig.4 SB-2555TRG 40,300
22-S20-11T ß 3 22 +21° -10° DTM-8 PST-T8 39,600
24-S20-11T ß 24 38,200
29
30-S25-11T ß 30 34,800
25 32
32-S25-11T ß 4 130 10 +23° -9° Yes Fig.4 SB-2555TRG DTM-8 PST-T8 33,900
32
32-S32-11T ß 32 40 33,900
40-S32-11T ß 40 -8° 30,000
50-S32-11T ß
5
50
32 150 50 10 +23°
-7°
Yes Fig.4 SB-2555TRG DTM-8 PST-T8
22,500 K
MEC 20-S18-170-11T ß 18 170 30 Fig.3
20-S20-140-11T ß 20 140 +20° 41,000
60 Fig.4
20-S20-170-11T ß 20
TOOL HOLDING
170
22-S20-170-11T ß 22 30 -10° 39,600
Fig.3
25-S23-210-11T ß 23 210 32
+21°
O
25-S25-160-11T ß 25 160 37,500
60 Fig.4
25-S25-210-11T ß 2 25 10 Yes SB-2555TRG DTM-8 PST-T8
210
28-S25-210-11T ß 28 32 +22° 35,800
Long Shank
Fig.3
SPARE PARTS
32-S30-250-11T ß 30 250 40
32-S32-200-11T ß 32 200
65
-9°
Fig.4
33,900 P
32-S32-250-11T ß +23°
32 250
35-S32-250-11T ß 35 40 32,600
Fig.3
40-S32-240-11T ß 40 240 65 -8° 30,000
MEC 20-S20-150-11T-3 ß 20 20 150 60 +20° 41,000
TECHNICAL
-10° Fig.4
25-S25-170-11T-3 ß 25 25 170 60 +21° 37,500
3 R
30-S25-180-11T-3 ß 30 25 180 32 10 Yes Fig.3 SB-2555TRG DTM-8 PST-T8 34,800
32-S32-200-11T-3 ß +23° -9°
32 32 200 65 Fig.4 33,900
32-S32-200-11T-4 ß 4
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed Applicable Inserts � E14
INDEX
Max. Revolution� T
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.
%
EI
%
NN NN
EI
4 'JH
4 'JH
-
%
EI
NN
-
%
NN
4 'JH
EI
-
4
'JH
-
(Cylindrical Shank)
Drawing
(°) Pre-set
Coolant
Inserts
Max
Hole
Torque Wrench*
Shank Part Number
RPM�
A.R. NEW
90º LEAD
ØD Ød L � S
E (Max) R.R.
210
28-S25-210-17 ß 28 36 Fig.3 32,500
32 250 -7°
35-S32-250-17 ß 35 40 27,700
Fig.3
40-S32-240-17 ß 40 240 65 +19° 25,000
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed
Max. Revolution�
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.
� Applicable Inserts
Applicable Inserts � B18, B19 Applicable PCD Inserts � B26
Part Number
GRADES
Ød
b
Ød
b
11 Type A
A.R. (Max) : +23º
R.R. : -7º
a
17 Type
E
A.R. (Max) : +19º
LINEUP / INSERTS
R.R. : -7º
H
B
S
0°
Ød2
Ød1 0° Ød1 0°
Fig.1 Fig.2
ØD ØD
Weight (kg)
Dimensions (in)
Drawing
Pre-set
Coolant
Insert Screw Wrench
Stock
Max
Hole
Torque Wrench*
Part Number
RPM�
NEW
75º LEAD
ØD Ød Ød1 Ød2 H E a b S
D
MEC 1500R-11T-5T Þ 5 1.500 0.63 0.807 0.2 30,700
2000R-11T-5T Þ 5 2.000 0.750 0.646 0.417 1.575 0.819 0.188 0.312 0.3 22,300
90º LEAD
2500R-11T-6T Þ 6 2.500 0.63 0.819 0.400 Yes Fig.1 0.7 SB-2555TRG DTM-8 PST-T8 20,400 E
3000R-11T-7T Þ 7 3.000 1.000 0.827 0.555 1.969 0.878 0.223 0.375 1.0 18,500
4000R-11-9TN Þ 9 4.000 1.500 1.969 - 2.48 1.654 0.375 0.625 1.6 16,800
HIGH FEED
F
MEC 2000R-17-4T Þ 4 2.000 0.646 0.819 0.4 16,800
0.750 0.417 1.575 0.188 0.312
2500R-17-5T Þ 5 2.500 0.646 0.819 Fig.1 0.8 14,400
MULTI-FUNCTION
0.618 Yes SB-4070TRN DTM-15 PST-T15
3000R-17-6T Þ 6 3.000 1.000 0.827 0.555 1.969 0.878 0.223 0.375 1.0 12,250
G
4000R-17-7TN Þ 7 4.000 1.500 1.969 - 2.48 1.654 0.375 0.625 Fig.2 1.8 10,400
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed
SLOT MILLS
Max. Revolution�
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force. H
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.
Part Number
K
MEC...R-11 BDMT 1103ßßER-JT BDMT 1103ßßER-JS - -
MEC...R-11T BDMT 11T3ßßER-JT BDMT 11T3ßßER-JS BDMT 11T3ßßFR-JA BDMT 11T3ßßFR
TOOL HOLDING
MEC...R-17 BDMT 1704ßßER-JT BDMT 1704ßßER-JS BDMT 1704ßßFR-JA BDMT 1704ßßFR
O
Recommended Cutting Conditions � E18-E19 SPARE PARTS
P
TECHNICAL
R
INDEX
a
17 Type
E
A.R. (Max) : +19º
R.R. : -7º
H
S
S
0°
Ød2
Ød1 0° Ød1 0°
Fig.1 Fig.2
ØD ØD
Weight (kg)
Dimensions (mm)
Drawing
Pre-set
Coolant
Insert Screw Wrench
Stock
Max
Hole
Torque Wrench*
Part Number
RPM�
NEW
ØD Ød Ød1 Ød2 H E a b S
22 18 12 22 6.3 10.4
063R-11-6T-M ß 6 63 0.7 20,500
080R-11-7T-M ß 7 80 27 20 14 50 7 12.4 1.0 18,500
26 10 Yes Fig.1 SB-2555TRG DTM-8 PST-T8
100R-11-9T-MN ß 9 100 32 26 17.6 55 8 14.4 1.6 17,000
125R-11-11T-M ß 11 125 45 32 Yes Fig.1 3.1 15,000
40 63 33 9.5 16.4 10 SB-2555TRG DTM-8 PST-T8
160R-11-14T-M ß 14 160 68 - No Fig.2 4.5 13,900
Metric Bore Dia.
22 18 12 22 6.3 10.4
063R-17-5T-M ß 5 63 0.6 14,500
080R-17-6T-M ß 6 80 27 20 14 50 26 7 12.4 1.0 12,000
15.7 Yes Fig.1 SB-4070TRN DTM-15 PST-T15
100R-17-7T-MN ß 7 100 32 26 17.6 55 26 8 14.4 1.8 10,500
125R-17-9T-M ß 9 125 45 32 Yes Fig.1 3.1 8,900
40 63 33 9.5 16.4 15.7 SB-4070TRN DTM-15 PST-T15
160R-17-12T-M ß 12 160 68 - No Fig.2 4.5 7,400
MEC 050R-17-5T-M ß 5 50 0.4 17,000
Pitch
Fine
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed
Max. Revolution�
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately. (Table 1)
Toolholder Arbor Bolt Wrench Toolholder Arbor Bolt Wrench
�When using Center-through Air / Coolant / Mist MEC040R····-M HH8×25H LW-5 MEC160R···· HF24×60H LW-17
(Double width 5mm) (Double width 17mm)
If Center Through air (Coolant, Mist) is used, please use appropriate arbor and clamp MEC050R····-M LW-6 MEC1500····
MEC063R····-M HH10×30H (Double width 6mm) ~ HH3/8-1.25H
with arbor bolt. (Table 1) MEC2500····
MEC063R···· LW-8
HH12×35H (Double width 8mm) MEC3000···· HH1/2-1.25H
�MEC’s surface finish when shouldering with multiple passes MEC080R····
In order to obtain smoothly finished shoulder wall with multiple passes of MEC Milling MEC100R····-(M) N HH16×52H LW-12 HH3/4-2.30H
(Double width 12mm) MEC4000····
Cutter, please keep D.O.C. less than 0.217" (5.5mm) for 11T3 type insert and also MEC125R····-(M) LW-14
MEC160R····-M HF20×53H (Double width 14mm)
keep D.O.C. less than 0.354" (9mm) for 1704 type insert.
Wrench is not included. Please purchase separately.
� Applicable Inserts
Applicable Inserts � B18, B19 Applicable PCD Inserts � B26
Part Number
E
� MEC Modular 1(:
GRADES
A
+0
ØD -0.2mm L1
M1 H
A
LINEUP / INSERTS
B
ØD1
A
Ød1
A-A Section
75º LEAD
� Toolholder Dimensions (Metric) D
Rake Angle Applicable
Dimensions (mm) (°)
Coolant
Inserts
No. of
Stock
Inserts Max
Hole
Part Number
� B18, B19 RPM�
A.R.
90º LEAD
ØD ØD1 Ød1 L L1 M1 H B S � B26
(Max) R.R. E
MEC 16-M08-11T-2T ß 2 16 14.7 8.5 43 25 M8xP1.25 12 8 +18° -14° 43,750
HIGH FEED
BDMT11T3
20-M10-11T-3T ß 3 20 18.7 10.5 49 30 M10xP1.5 15 9 10 +20° -10° Yes 41,000
BDGT11T3 F
25-M12-11T-3T ß 3 25 23 12.5 57 35 M12xP1.75 19 10 +21° -10° 37,500
MULTI-FUNCTION
MEC 25-M12-17-2T ß 2 25 23 12.5 57 35 M12xP1.75 19 10 +16° -11° 35,000
BDMT1704
15.7 Yes
BDGT1704 G
32-M16-17-3T ß 3 32 30 17 63 40 M16xP2.0 24 12 +17° -7° 30,000
Max. Revolution�
Recommended Cutting Conditions � E18-E19
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
SLOT MILLS
Pre-Set Torque Wrench sold separately.
H
� Spare Parts
Spare Parts
MEC 16-M08-11T-2T
K
20-M10-11T-2T SB-2555TRG DTM-8
20-M10-11T-3T Recommended Torque for MP-1 PST-IP8
25-M12-11T-3T Insert Screw 1.2N · m
TOOL HOLDING
32-M16-11T-4T
O
MEC 25-M12-17-2T SB-4070TRN DTM-15
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed P
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately
TECHNICAL
R
INDEX
� When using inserts with corner-R(r�)1.6 or larger, additional modifications of the cutter body will be necessary. Ref. to the chart below for the recommended modifications.
3.1 R1.6
4.0 R2.5
E � � � �
Carbon Steel 0.002~0.004~0.006 0.003~0.006~0.010
390~520~660 390~590~820 390~590~820
-
390~520~660
-
� � � �
Alloy Steel 0.002~0.004~0.005 0.003~0.006~0.008
330~460~590 330~520~720 330~520~720
-
330~460~590
-
� � � �
Mold Steel 0.002~0.003~0.004 0.003~0.005~0.008
260~390~490 260~460~590 260~460~590
-
260~390~490
-
� � �
Austenitic Stainless Steel 0.002~0.003~0.004 0.003~0.005~0.006 -
330~520~660 330~520~660
-
330~460~590
-
� �
Martensitic Stainless Steel 0.002~0.003~0.004 0.003~0.005~0.008 -
490~660~820
- - -
590~790~980
�
Gray Cast Iron 0.002~0.004~0.006 0.003~0.007~0.010 - - -
390~590~820
- -
�
Nodular Cast Iron 0.002~0.003~0.004 0.003~0.006~0.008 - - -
330~490~660
- -
� �
Titanium Alloys 0.002~0.003~0.004 0.003~0.006~0.008 -
130~200~260
-
100~160~230
- -
� Bold numbers in the graph indicate the most recommended value of feed (fz) Adjust cutting speed and feed rate according to the actual machining conditions � :1st Recommendation
� Machining with coolant is recommended for Ni-base heat resistant alloy and titanium alloys � : 2nd Recommendation
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MEC
• JS Chipbreaker
Feed Rate fz (ipt) Recommended Insert Grade Vc (sfm)
GRADES
Toolholder Description MEGACOAT NANO MEGACOAT PVD Coated CVD Coated A
Carbide Carbide
Workpiece
Material MEC1000~MEC1500
MEC0500~MEC0750 MEC20~MEC40
LINEUP / INSERTS
MEC10~MEC19 PR1535 PR1225 PR1210 PR830 CA6535
MEC1500R~MEC4000R
MEC040R~MEC160R
B
� � �
Carbon Steel 0.002~0.004~0.005 0.003~0.006~0.007
390~590~820 390~590~820
-
390~520~660
-
� � �
Mold Steel 0.002~0.003~0.004 0.003~0.004~0.005
260~460~590 260~460~590
-
260~390~490
-
75º LEAD
D
� � �
Austenitic Stainless Steel 0.002~0.003~0.004 0.003~0.004~0.005
330~520~660 330~520~660
-
330~460~590
-
90º LEAD
� �
Martensitic Stainless Steel 0.002~0.003~0.004 0.003~0.004~0.005
490~660~820
- - -
590~790~980 E
HIGH FEED
F
Ni-base 0.002~0.003~0.004 0.003~0.004~0.005
�
- - -
�
Heat Resistant Alloy 70~100~160 70~100~160
MULTI-FUNCTION
�
Titanium Alloys 0.002~0.003~0.004 0.003~0.004~0.005 - - - -
130~200~260 G
� Bold numbers in the graph indicate the most recommended value of feed (fz) Adjust cutting speed and feed rate according to the actual machining conditions � :1st Recommendation
� Machining with coolant is recommended for Ni-base heat resistant alloy and titanium alloys � : 2nd Recommendation
SLOT MILLS
• JA Chipbreaker
H
Recommended Insert Grade Vc (sfm)
Workpiece Feed Rate DLC Coated Carbide Carbide
Material fz (ipt)
Aluminum Alloy
J
0.002~0.012 660~3280 660~2620
(Si 13% or Less)
• PCD K
Recommended Insert Grade Vc (sfm)
Workpiece Feed Rate PCD
TOOL HOLDING
Material fz (ipt)
KPD230 (KPD001) O
Aluminum Alloy 0.002~0.008 1640~4920
(Si 13% or Less)
Aluminum Alloy
SPARE PARTS
0.002~0.006 980~3280
(Si 13% and Over)
P
Failure to observe the precautions may cause serious damage to human body. ISO 1940-1 / 8821
RPM�
Warning about Max. Revolution indicated on main body
(JIS B0905)
R
~20,000 G16
1. When running the end mill and the face mill at revolutions exceeding the maximum revolution limit, the inserts or toolholder may be
damaged due to the centrifugal force. ~30,000 G6.3
2. For actual practical revolution, please set within recommended cutting condition.
30,000~ G2.5
3. When using at a higher revolution (over 10,000min-1), refer to the table to adjust the balance of MEC and suitable arbor.
INDEX
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MEC
Ø0.500" MEC0500...
0.787 1.180
Ø12mm MEC12-S16-11
� Shouldering � Slotting
Part Number
90º LEAD
D.O.C. (in)
D.O.C. (in)
.236 .236
.079 .079
4000 0
0.002 0.004 0.006 0.008
0
0.002 0.004 0.006 0.008
Cutting force (N)
3000
.394 .394
D.O.C. (in)
.236 .236
MEC0500...
.157 .157
1000
MEC12-S16-11 .079 .079
0 0
0.002 0.004 0.006 0.008 0.002 0.004 0.006 0.008
0
Feed Rate (ipt) Feed Rate (ipt)
MEC End Mill Competitor A Competitor B Competitor C
0 0
� Chipbreaker
0.002 0.004 0.006 0.008 0.002 0.004 0.006 0.008
Feed Rate (ipt) Feed Rate (ipt)
.394 .394
�JT Chipbreaker �J
A Chipbreaker .315 .315
D.O.C. (in)
D.O.C. (in)
0 0
0.002 0.004 0.006 0.008 0.002 0.004 0.006 0.008
Feed Rate (ipt) Feed Rate (ipt)
.394
.315
D.O.C. (in)
%0$ JO
.236
�JS chipbreaker MEC1000-S100-11T
.157
(Low Cutting Force) MEC25-S25-11T .079
0
0.002 0.004 0.006 0.008
Feed Rate (ipt) 'FFE3BUF JQU
Cutting
Force 20%
Lower
%0$ JO
%0$ JO
MEC1250-S125-11T
MEC32-S32-11T
'FFE3BUF JQU
'FFE3BUF JQU
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MEC
(2) Overhang Length When Using BDMT 11mm-type Insert (3) Overhang Length When Using BDMT 17mm-type Insert
(Long Shank)
GRADES
Overhang Shape Overhang Shape
Cutting Part Number Length A Cutting Part Number Length A A
Dia. Inch Size (in) Dia. Inch Size (in)
Metric Size Metric Size
LINEUP / INSERTS
Ø0.750" Ø1.000" MEC1000-S100-17
MEC20-S20-140-11T 1.417 2.126
Ø20mm 2.362 3.543 Ø25mm MEC25-S25-17
MEC0750-S750-5.2-11T
Long Shank
Ø1.250" MEC1250-S125-17
B
1.575 2.362
Ø32mm MEC32-S32-17
Ø1.000"
MEC25-S25-160-11T
Ø25mm 2.362 3.957 Ø1.500" MEC1500-S125-17
MEC1000-S100-6.3-11T 1.969 2.953
Long Shank Ø40mm MEC40-S32-17
A
MEC32-S32-200-11T MEC25-S25-160-17
Ø32mm 3.957 5.118 Long Shank
MEC1250-S125-7.9-11T
Long Shank Ø1.250"
MEC1250-S125-7.9-17
Ø32mm 3.937 5.118
MEC32-S32-200-17
Ø1.500" Long Shank
MEC40-S32-240-11T Ø1.500"
75º LEAD
Ø40mm 3.957 5.119 MEC1500-S125-9.5-17
Long Shank
MEC1500-S125-9.5-11T Ø40mm
MEC40-S32-240-17
3.937 5.118 D
Long Shank
(JT Chipbreaker Vc = 400 sfm Workpiece :1049) (JT Chipbreaker Vc = 400 sfm Workpiece :1049)
90º LEAD
(Cutting Width ae = ØD/2) � Ramping and Helical Milling (Cutting Width ae = ØD/2) � Ramping and Helical Milling
E
.787 .787
.630 .630
%0$ JO
%0$ JO
D.O.C. (in)
D.O.C. (in)
MEC0750-S750-5.2-11T .472 .472
MEC1000-S100-17
HIGH FEED
MEC20-S20-140-11T .315 .315
Long Shank
MEC250S25-17 .157 .157 F
0 0
.002 .004 .006 .008 .002 .004 .006 .008
'FFE3BUF JQU
'FFE3BUF JQU
Feed Rate (ipt) Feed Rate (ipt)
MULTI-FUNCTION
.787 .787
G
%0$ JO
.630 .630
%0$ JO
D.O.C. (in)
D.O.C. (in)
MEC1000-S100-6.3-11T .472 .472
MEC1250-S125-17
MEC25-S25-160-11T .315 .315
MEC32-S32-17 .157 .157
Long Shank
0 0
SLOT MILLS
.002 .004 .006 .008 .002 .004 .006 .008
'FFE3BUF JQU
'FFE3BUF JQU
Feed Rate (ipt) Feed Rate (ipt)
H
%0$ JO
D.O.C. (in)
D.O.C. (in)
%0$ JO
D.O.C. (in)
.472
MEC1500-S125-9.5-11T .472
MEC1000-S100-6.3-17 .315
MEC40-S32-240-11T .315
.157
MEC25-S25-160-17
TOOL HOLDING
.157
Long Shank 0
0 .002 .004 .006 .008
'FFE3BUF JQU
.787
.787
.630
D.O.C. (in)
SPARE PARTS
.630
D.O.C. (in)
.472
MEC1250-S125-7.9-17
.472
.315
.315 P
.157
MEC32-S32-200-17 .157 0
0 .002 .004 .006 .008
.002 .004 .006 .008 Feed Rate (ipt)
Feed Rate (ipt)
TECHNICAL
.787 R
.787 .630
D.O.C. (in)
.630
D.O.C. (in)
.472
.472 .315
MEC1500-S125-9.5-17
.315
.157
MEC40-S32-240-17 .157 0
INDEX
0
.002 .004 .006 .008
.002 .004 .006
Feed Rate (ipt)
.008
T
Feed Rate (ipt)
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MEC
Ø1.500" MEC1500R-11T-5T
4.528
Ø40mm MEC040R-11-5T-M
Ø2.000" MEC2000R-11T-5T
%0$ JO
%0$ JO
3.937
Ø50mm MEC050R-11-ßT-M
MEC1500R-11T-5T
Ø2.500" MEC2500R-11T-6T
MEC040R-11-5T-M
Ø63mm MEC063R-11-ßT(-M)
Ø63mm MEC063R-11-ßT-M 3.740 'FFE3BUF JQU
'FFE3BUF JQU
Ø3.000 MEC3000R-11T-7T
Ø80mm MEC080R-11-ßT(-M)
Ø4.000" MEC4000R-11-9TN MEC2000R-ßT-ßT
Ø100mm MEC100R-11-9TN
%0$ JO
%0$ JO
~
Ø160mm MEC160R-11-14T(-M) MEC100R-11-9TN
MEC100R-11-9T-MN
'FFE3BUF JQU
'FFE3BUF JQU
Shape
90º LEAD
E
%0$ JO
%0$ JO
MEC125R-11-11T(-M)
A
MEC160R-11-14T(-M)
'FFE3BUF JQU
'FFE3BUF JQU
(2) Overhang Length When Using BDMT 17mm-type Insert (JT Chipbreaker Vc = 400 sfm Workpiece :1049)
Overhang
Cutting Part Number Length A � Shouldering � Slotting
Inch Size Part Number
Dia. Metric Size
(in) (Cutting Width ae = ØD/2)
Ø2.000" MEC2000R-17-4T
%0$ JO
%0$ JO
3.937
Ø50mm MEC050R-17-ßT-M
Ø63mm MEC063R-17-ßT-M 3.740 'FFE3BUF JQU
'FFE3BUF JQU
Ø3.000" MEC3000R-17-6T
Ø80mm MEC080R-17-ßT
Ø4.000" MEC4000R-17-7T
Ø100mm MEC100R-17-ßTN
%0$ JO
%0$ JO
Ø125mm MEC125R-17-9T(-M) 4.252 MEC2000R-17-4T
MEC050R-17-ßT-M
Ø160mm MEC160R-17-12T(-M)
'FFE3BUF JQU
'FFE3BUF JQU
Shape
%0$ JO
%0$ JO
MEC4000R-17-ßTN
A
MEC063R-17-ßT(-M)
~
MEC100R-17-ßTN
MEC100R-17-7T-MN 'FFE3BUF JQU
'FFE3BUF JQU
%0$ JO
%0$ JO
MEC125R-17-9T(-M)
MEC160R-17-12T(-M)
'FFE3BUF JQU
'FFE3BUF JQU
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MEC
GRADES
� Ramping angle should be under �°. Applicable Max. Ramping Applicable Max.
A
Cutting Dia. Cutting Dia.
� For plunge depth per revolution when helical Inserts Angle (�°) Inserts Width of Cut (ae)
milling, see the cutting performance data of Ø0.625", Ø16~Ø18mm 3°
each tool. Use compressed air during machining. Ø0.750", Ø19~Ø21mm 5° Ø0.625" BDMT 11T3 0.060"
LINEUP / INSERTS
Ø16~Ø19mm BDGT 11T3 1.5mm
Ø1.000", Ø22~Ø25mm BDMT 11T3 2.5°
Ø1.250", Ø28~Ø32mm BDGT 11T3 1.5° B
Ø1.500", Ø40mm 0.7° Ø0.750"~Ø4.000" BDMT 11T3 0.197"
Ø50mm~ Not Recommended Ø20~Ø160mm BDGT 11T3 5mm
Ø1.000", Ø25mm 8°
Ø1.250", Ø32mm 5°
75º LEAD
MEC Cutting Dia. Ø0.625" Ø0.750" Ø1.000" Ø1.250" Ø1.500" Ø16mm Ø18mm Ø20mm Ø22mm Ø25mm Ø28mm Ø30mm Ø32mm Ø40mm Ø50mm
D
BD_T11T3 Min. Cutting Dia. Ø0.827" Ø1.102" Ø1.575" Ø2.087" Ø2.598" Ø21mm Ø25mm Ø29mm Ø33mm Ø39mm Ø45mm Ø49mm Ø53mm Ø69mm Not recommended
Type Min. Cutting Dia. for Flat Bottom Ø1.102" Ø1.339" Ø1.850" Ø2.362" Ø2.835" Ø28mm Ø32mm Ø36mm Ø40mm Ø46mm Ø52mm Ø56mm Ø60mm Ø76mm for helical milling.
90º LEAD
MEC Cutting Dia. Ø1.000" Ø1.250" Ø1.500" Ø25mm Ø32mm Ø40mm Ø50mm
E
BD_T1704 Min. Cutting Dia. Ø1.339" Ø1.850" Ø2.362" Ø34mm Ø48mm Ø64mm Not recommended
Type Min. Cutting Dia. for Flat Bottom Ø1.850" Ø2.323" Ø2.835" Ø46mm Ø60mm Ø76mm for helical milling.
� Case Studies
HIGH FEED
F
Pre-Hardened Tool Steel Structural Steel
• Test Piece (54~56HRC) • Plate
MULTI-FUNCTION
• Vc = 160 sfm (n = 800min-1) • Vc = 290 sfm (n = 1,400min-1)
• D.O.C. × ae = 0.079" × 0.551" • D.O.C. = 0.197" x 2 Passes
• fz = 0.005 ipt (Vf = 2.28 ipm) • fz = 0.005 ipt (Vf = 19.7 ipm)
• Dry • Dry
71” G
• MEC20-S20-11T (3 Flute) • MEC20-S20-11T (3 Flute)
• BDMT11T308ER-JT (PR830) • BDMT11T308ER-JT (PR830)
0.4”
MEC Chip Removal Amount = 28.1in3 MEC 23 pcs/edge
SLOT MILLS
Competitor's End Mill A Chip Removal Amount = 1.1in3 (Chipping Occurred) Competitor's End Mill B 10~11 pcs/edge H
Competitor's End Mill A [Ø25 (2 inserts) Vc = 130sfm fz = 0.003ipt D.O.C. x ae = 0.079"x0.118"] MEC doubled Competitor B's tool life under the same conditions.
had chipping occur in 10 minutes and it was noisy. MEC withstood increased feed rates, and the
cutting edge remained in extremely good condition and is still available for further machining.
8.66” J
304 3.54” 1.57” 3.54” Die Steel
3.07”
118” 1.57” 1.18”
8”
2.2
2.68”
• D.O.C. = 0.354" • D.O.C. × ae = ~0.118" × ~0.197" 0.16”
• fz = 0.004 ipt (Vf = 12.6 ipm) Removed Portion • fz = 0.007 ipt (Vf = 36.8 ipm)
• Dry (4 Locations)
• Dry (Air Blow) K
1.57”
8”
2.2
• BDMT170408ER-JT (PR830) • BDMT11T308ER-JT (PR830) 2.68”
TOOL HOLDING
Competitor's End Mill C 1 pcs/edge or Less Competitor's End Mill D 2 Hours (Halted due to Insert Breakage)
O
Competitor's End mill C (indexable roughing end mill) had high cutting force and insert breakage MEC had better cutting performance / insert life compared to Competitor's End Mill D, and the insert
occurred, but MEC had no breakage and was still usable for further machining, after machining 4 maintained small wear and was usable for further machining after the same duration as Competitor's
pieces (16 points). End Mill D. Competitor's End Mill D (6 flute) was used with Vf = 3070sfm (fz = 0.006ipt).
(User Evaluation) (User Evaluation)
SPARE PARTS
• Dry • Wet
• MEC40-S32-17 (4 Flute) • MEC040R-17-4T-M (4 Flute) Machined Portion R
• BDMT170408ER-JT (PR830) • BDMT170408ER-JS (PR1025)
T
MEC had a better surface finish compared to Competitor's End mill E and also tripled the tool life. Competitor's End Mill F (Coated Carbide Insert) could not finish machining of 1 workpiece, but MEC
could cut 9 pcs/edge and the finished surface was good.
(User Evaluation) (User Evaluation)
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MECX
+0
ØD -0.2mm
Ødh7
+0
Ødh7
ØD -0.2mm
S S
� �
L L
Fig.1 Fig.3
Ødh7
+0
ØD -0.2mm +0
ØD -0.2mm
Ødh7
S
�
L
S
�
Fig.2 L
Fig.4
� Toolholder Dimensions
Spare Parts
Rake Angle
Dimensions
Drawing
(°)
Coolant
Inserts
Max
Hole
Unit
20
21-S20-07-4T ß 21 -10.1° Fig.3 39,500
25-S20-07-5T ß 20 Fig.3 37,000
25 -9.7°
25-S25-07-5T ß 5 120 25 Fig.4 37,000
25
26-S25-07-5T ß 26 6 16.3° -9.5° Yes Fig.3 SB-2042TRG DTM-6 36,500
32-S32-07-6T ß 32 -8.9° Fig.4 33,600
6 32 130 30
33-S32-07-6T ß 33 -8.8° Fig.3 33,100
MECX 16-S16-07-4T ß 4 16 100 -11.3° Fig.4 43,200
16
20-S16-07-5T ß 20 Fig.3 40,200
5 20 110 -10.4°
Fine Pitch
20
Standard
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed
Applicable Inserts � E25
Max. Revolution�
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force. Recommended Cutting Conditions � E26
ØD1 ØD1
GRADES
Ød
b
Ød
b
A
a
E
LINEUP / INSERTS
H
H
B
S
Ød2 Ød2 0°
Ød1 0 Ød1 0
ØD Fig.1 ØD Fig.2
Coolant Hole
Weight (kg)
Dimensions Angle
Drawing
Insert Screw Wrench Arbor Bolt
Stock
(°) Max
Unit
Part Number
RPM�
A.R.
75º LEAD
ØD ØD1 Ød Ød1 Ød2 H E a b S (Max) R.R. D
MECX 1250R-07-8T Þ 8 1.250 1.181 -8.9° 0.15 33,600
0.630 0.417 1.575 0.807 Fig.5
1500R-07-10T Þ 10 1.500 1.496 -8.4° 0.25 30,500
90º LEAD
inch 0.75 0.187 0.313 0.236 +7° Yes SB-2042TRG DTM-6 HH3/8-1.25H
E
2000R-07-12T Þ 12 2.000 0.646 -8.3° 0.125 27,700
1.575 0.417 1.575 0.819 Fig.6
2500R-07-14T Þ 14 2.500 0.630 -7.9° 0.50 24,900
HIGH FEED
MECX 032R-07-8T-M ß 8 32 30 16 14 8.5 20 5.5 8.5 -8.9° 0.15 HH8x25H 33,600
Fig.1
F
040R-07-10T-M ß 10 40 38 -8.4° 0.25 30,500
mm 40 6 +7° Yes SB-2042TRG DTM-6
MULTI-FUNCTION
050R-07-12T-M ß 12 50 22 18 12 22 6.3 10.4 -8.3° 0.35 HH10x30H 27,700
40 Fig.2
063R-07-14T-M ß 14 63 -7.9° 0.50 24,900
G
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed Recommended Cutting Conditions � E26
Max. Revolution�
SLOT MILLS
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
• To obtain a smooth shoulder wall finish using step milling, set D.O.C. within 0.197" for each cut. H
1,000
D.O.C.
BDMT BDMT K
MECX...-07...
0703ßßER-JT 0703ßßER-JS 500
TOOL HOLDING
Small Feed Rate Large 0
MECX-JT MECX-JS Competitor A Competitor B
O
SPARE PARTS
Failure to observe the precautions may cause serious damage to human body. ISO 1940-1 / 8821
RPM�
Warning about Max. Revolution indicated on main body
(JIS B0905)
R
~20,000 G16
1. When running the end mill and the face mill at revolutions exceeding the maximum revolution limit, the inserts or toolholder may be
damaged due to the centrifugal force. ~30,000 G6.3
2. For actual practical revolution, please set within recommended cutting condition.
30,000~ G2.5
3. When using at a higher revolution (over 10,000min-1), refer to the table to adjust the balance of MECX and suitable arbor.
INDEX
� � �
Carbon Steel 0.0016~0.0031~0.0039 0.0024~0.0039~0.0047
390~590~820 390~590~820
-
390~490~590
-
� � �
Alloy Steel 0.0016~0.0024~0.0031 0.0024~0.0031~0.0039
330~520~720 330~520~720
-
330~460~590
-
� � �
Mold Steel 0.0016~0.0024~0.0031 0.0024~0.0031~0.0039
260~460~590 260~460~590
-
260~390~490
-
� �
Austenitic Stainless Steel 0.0012~0.0016~0.0020 0.0020~0.0024~0.0028
330~520~660 330~520~660
- - -
� �
Martensitic Stainless Steel 0.0012~0.0016~0.0020 0.0020~0.0024~0.0039
490~660~820
- - -
590~790~980
�
Nodular Cast Iron 0.0016~0.0024~0.0031 0.0031~0.0039~0.0047 - -
330~490~660
- -
� �
Ni-base Heat Resistant Alloy 0.0012~0.0016~0.0020 0.0020~0.0024~0.0028
70~100~160
- - -
70~100~160
� �
Titanium Alloys 0.0016~0.0024~0.0031 0.0031~0.0039~0.0047
130~200~260
-
100~160~230
- -
� Bold numbers in the graph indicate the most recommended value of feed (fz) Adjust cutting speed and feed rate according to the actual machining conditions � :1st Recommendation
� Machining with coolant is recommended for Ni-base heat resistant alloy and titanium alloys � : 2nd Recommendation
Min. Cutting Dia. Ø0.512" Ø0.748" Ø0.984" Ø1.260" Ø14mm Ø18mm Ø22mm Ø26mm Ø28mm Ø30mm Ø34mm
BDMT0703 Not recommended
Type for helical milling.
Min. Cutting Dia. for Flat Bottom Ø0.630" Ø0.866" Ø1.142" Ø1.378" Ø17mm Ø21mm Ø25mm Ø29mm Ø31mm Ø33mm Ø37mm
MECX Cutting Dia. Ø1.000" Ø1.250" Ø21mm Ø25mm Ø26mm Ø32mm Ø33mm
Min. Cutting Dia. Ø1.732" Ø2.244" Ø36mm Ø44mm Ø46mm Ø58mm Ø60mm
BDMT0703
Type
Min. Cutting Dia. for Flat Bottom Ø1.890" Ø2.362" Ø39mm Ø47mm Ø49mm Ø61mm Ø63mm
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MECX
� MECX End Mill Cutting Performance (JT Chipbreaker Vc = 400 sfm Workpiece :1049)
GRADES
Part Number Length A Part Number
Cutting
Inch Size (in)
(Cutting Width ae = ØD/2) � Ramping and Helical Milling A
Dia. Metric Size
0.236 0.236
0.197 0.197
Ø8mm MECX08-S10-07-1T 0.630 -
D.O.C. (in)
D.O.C. (in)
LINEUP / INSERTS
0.157 0.157
0.118 0.118
MECX08-S10-07-1T
Ø0.375" MECX0375-S375-07-1T 0.079 0.079
Ø10mm MECX10-S10-07-1T
0.670 - 0.039 0.039 B
0 0
0.002 0.004 0.006 0.002 0.004 0.006
Ø0.500" MECX0500-S500-07-2T
0.709 1.180 Feed Rate (ipt) Feed Rate (ipt)
Ø12mm MECX12-S12-07-2T
Ø0.625" MECX0625-S625-07-3T 0.236 0.236
0.787 1.570
D.O.C. (in)
D.O.C. (in)
0.157 0.157
Ø0.750" MECX0750-S750-07-4T
0.787 1.570
MECX0375-S375-07-1T 0.118 0.118 C
Ø20mm MECX20-S20-07-4T MECX10-S10-07-1T 0.079 0.079
0.039 0.039
Ø1.000" MECX1000-S100-07-5T
1.000 1.970 0
0.002 0.004 0.006
0
0.002 0.004 0.006
Ø25mm MECX25-S25-07-5T
Feed Rate (ipt) Feed Rate (ipt)
Ø1.250" MECX1250-S125-07-6T
1.180 1.970
75º LEAD
Ø32mm MECX32-S32-07-6T
D
0.236 0.236
0.197 0.197
Shape
D.O.C. (in)
D.O.C. (in)
0.157 0.157
MECX0500-S500-07-2T 0.118 0.118
MECX12-S12-07-2T 0.079 0.079
0.039 0.039
0 0
0.002 0.004 0.006 0.002 0.004 0.006
90º LEAD
Feed Rate (ipt) Feed Rate (ipt)
E
0.236 0.236
0.197 0.197
D.O.C. (in)
D.O.C. (in)
0.157 0.157
MECX0625-S625-07-3T 0.118 0.118
MECX16-S16-07-3T 0.079 0.079
HIGH FEED
A
0.039 0.039
0
0.002 0.004
Feed Rate (ipt)
0.006
0
0.002 0.004
Feed Rate (ipt)
0.006
F
0.236 0.236
0.197 0.197
• Machining with extended overhang length is not
MULTI-FUNCTION
D.O.C. (in)
D.O.C. (in)
0.157 0.157
MECX0750-S750-07-4T
recommended for ø0.315" and ø0.394". 0.118 0.118
SLOT MILLS
• Cutting conditions of JS Chipbreaker 0.197 0.197
H
D.O.C. (in)
D.O.C. (in)
0.157 0.157
MECX1000-S100-07-5T
(1) For MECX0375~MECX0500 / MECX08~MECX12 0.118 0.118
MECX25-S25-07-5T 0.079 0.079
D.O.C. (in)
0.157 0.157
cutting capability list. MECX1250-S125-07-6T 0.118 0.118
MECX32-S32-07-6T 0.079 0.079
0.039 0.039
0 0
0.002 0.004 0.006 0.002 0.004 0.006
Feed Rate (ipt) Feed Rate (ipt)
K
� MECX Face Mill Cutting Performance (JT Chipbreaker Vc = 400 sfm Workpiece :1049)
TOOL HOLDING
Part Number Overhang � Shouldering
Cutting Part Number
(Cutting Width ae = ØD/2)
Dia. Inch Size Length A O
Metric Size (in)
MECX1250R-07-8T 0.236
Ø1.250" MECX1250R-07-8T 0.197
MECX032R-07-8T-M
D.O.C. (in)
0.157
Shape 0.118
0.079
R
MECX2500R-07-14T 0.039
0
MECX063R-07-14T-M 0.002 0.004 0.006
Feed Rate (ipt)
INDEX
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EM W
S!
E
MEWH
N
IT
e
a l D oubl
omic t
nser
Chip Evacuation Econ 4-edge I
90º LEAD
E
d
Chipbreaker
Workpiece
Material
fz = 0.006 ipt fz = 0.008 ipt Side
Vc = 390 sfm
GM 4137 D.O.C. × ae = 0.787" × 0.591"
Dry
GM
SS400
SM
Chips are constantly evacuated in the opposite direction of the cutter feed without clogging
MEWH Competitor A
4137
Vc = 390 sfm
D.O.C. × ae = 1.772" × 0.197"
Dry
Corner-R(r�) 0.4 ,1.0 ,1.2 ,1.6 and 2.0 Added to GM Chipbreaker Lineup
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MEWH
GRADES
Rake Angle
(°)
+13° -20° A
LINEUP / INSERTS
ødh7
ødh7
øD
øD
B
S
S
L1
L1
L
L
75º LEAD
Fig.3 Fig.4
D
Coolant Hole
Dimensions (in)
No. of Flutes
90º LEAD
Anti-seize Pre-set
Insert Screw Wrench
Torque Wrench* Applicable E
Drawing
Compound
Shank
Stock
ØD Ød L L1 S
MP
-1 NEW � B13
HIGH FEED
MEWH 1000-W100-10-3-2T Þ 3 6 1.000 1.000 3.806 1.523 1.102
2 Fig.3 F
1250-W125-10-4-2T Þ 4 8 1.250 4.161 1.878 1.456 SB-3065TRP DTPM-8
1.250 Yes MP-1 PST-IP8 LOMU1004..
Recommended Torque for
1500-W125-10-5-3T Þ 4.610 2.244 Fig.4
Insert Screw 1.2N · m
Weldon
3 5 15 1.500 1.811
MULTI-FUNCTION
1500-W150-10-5-3T � 1.500 4.957 2.267 Fig.3
SLOT MILLS
� Toolholder Dimensions (Metric)
H
Spare Parts
No. of Stages
No. of Inserts
Coolant Hole
Dimensions (mm)
No. of Flutes
Anti-seize Pre-set
Torque Wrench* Applicable
Insert Screw Wrench
Drawing
Compound
Shank
Stock
MEWH 040-S32-15-4-2T ß 40 32
2 8 SB-4090TRP DTPM-15
TOOL HOLDING
050-S42-15-4-2T ß 4 160 63 53 Yes Fig.2 Recommended Torque for MP-1 PST-IP15 LOMU1505..
50 42
Insert Screw 3.5N · m
050-S42-15-4-3T ß 3 12 O
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed Recommended Cutting Conditions � E31
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.
SPARE PARTS
P
TECHNICAL
R
INDEX
MEWH
N
IT
a
a
E
E
H
H
S
S
Ød2 Fig.1 Ød1 Fig.2
Ød1
Dimensions (in)
No. of Flutes
Drawing
Compound Bolt
Stock
ØD Ød Ød1 Ød2 H E a b S
MP
-1 NEW � B13
90º LEAD
E SB-3065TRP DTPM-15
MEWH 1500R-10-4-3T � 4 12 1.50 2.087 1.456
3 0.75 0.669 0.433 0.750 0.187 0.312 Fig.1 Recommended Torque for MP-1 HH3/8-1.25 PST-IP8 LOMU1004..
2000R-10-5-3T � 5 15 2.00 2.520 1.811 Insert Screw 1.2N · m
MEWH 2000R-15-4-3T Þ 4 12 2.00 0.75 0.669 0.433 2.756 0.750 0.187 0.312 2.086 HH3/8-1.25
3
2500R-15-3-3T � 3 9 2.50 2.283 1.614 Fig.1 SB-4090TRP DTPM-15
1.00 0.866 0.551 1.063 0.236 0.381 MP-1 HH1/2-1.25 PST-IP15 LOMU1505..
3000R-15-4-4T � 4 16 3.00 2.756 2.086 Recommended Torque for
4 Insert Screw 3.5N · m
4000R-15-4-5T � 5 20 4.00 1.50 2.047 - 2.913 1.142 0.393 0.625 2.086 Fig.2 -
Dimensions (mm)
No. of Flutes
Compound Bolt
Stock
ØD Ød Ød1 Ød2 H E a b S
MP
-1 NEW � B13
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.
� Applicable Inserts
Applicable Inserts � B13
Part Number
Middle Edge
Tough Edge
General Purpose Low Cutting Force
(Heavy Milling)
MEWH ...-10-... LOMU1004..ER-GM LOMU100408ER-SM LOMU100408ER-GH
MEWH ...-15-... LOMU1505..ER-GM LOMU150508ER-SM LOMU150508ER-GH
Recommended Cutting Conditions � E31 Bottom Edge
� Applicable Insert Guide for MEWH
Toolholder Part Number
Insert Location MEWH...-10-... MEWH...-15-...
Corner-R(r�) (mm) Corner-R(r�) (mm)
Bottom Edges 0.4 0.8 1.2 1.6 2.0 0.4 0.8 1.0 1.2 1.6 2.0
*Middle Edges 0.4 / 0.8 0.4 / 0.8 0.4 / 0.8 0.4 0.4 0.4~1.6 0.4~1.6 0.4~1.6 0.4~1.6 0.4~1.6 0.4~1.6
*For Middle Edges, it is not recommended to use the insert with larger corner-R (r�) than shown in the table, because it will make finished surface uneven.
GRADES
Workpiece
Material Helical End Mill Shell Mill A
MEWH1000W~MEWH2000W MEWH1500R~MEWH4000R PR1535 PR1525 PR1510 CA6535
MEWH025~MEWH050 MEWH040R~MEWH100R
� �
LINEUP / INSERTS
Carbon Steel 0.002~0.004~0.008 - -
390~590~820 390~590~820
� �
Alloy Steel 0.002~0.004~0.006 330~520~720 330~520~720 - -
B
� �
Mold Steel 0.002~0.003~0.005 - -
260~460~590 260~460~590
� �
Austenitic Stainless Steel 0.002~0.003~0.005 - -
330~520~660 330~520~660
� �
75º LEAD
0.002~0.003~0.004 - -
Heat Resistant Alloy 70~100~160 70~100~160
� � D
Titanium Alloys 0.002~0.003~0.005 - -
130~200~260 100~160~230
� �
Carbon Steel 0.002~0.004~0.007 - -
390~590~820 390~590~820
� �
Alloy Steel 0.002~0.003~0.005 - -
330~520~720 330~520~720
90º LEAD
� �
Mold Steel 0.002~0.003~0.005 260~460~590 260~460~590 - - E
� �
Austenitic Stainless Steel 0.002~0.003~0.005 - -
330~520~660 330~520~660
SM � �
Martensitic Stainless Steel 0.002~0.003~0.004 - -
490~660~820 590~790~980
Precipitation Hardened �
0.002~0.003~0.004 - - -
HIGH FEED
Stainless Steel 300~390~490
Ni-base 0.002~0.003~0.004 � - - � F
Heat Resistant Alloy 70~100~160 70~100~160
� �
Titanium Alloys 0.002~0.003~0.005 - -
130~200~260 100~160~230
� �
Carbon Steel 0.002~0.004~0.008 - -
MULTI-FUNCTION
390~590~820 390~590~820
� �
Alloy Steel 0.002~0.004~0.006 - -
330~520~720
�
330~520~720
�
G
Mold Steel 0.002~0.003~0.005 - -
260~460~590 260~460~590
� �
Austenitic Stainless Steel 0.002~0.003~0.005 - -
330~520~660 330~520~660
� �
Martensitic Stainless Steel 0.002~0.003~0.004 - -
490~660~820 590~790~980
SLOT MILLS
GH Precipitation Hardened �
Stainless Steel 0.002~0.003~0.004 300~390~490 - - - H
�
Gray Cast Iron 0.002~0.004~0.008 - - -
390~590~820
�
Nodular Cast Iron 0.002~0.003~0.006 - - -
330~490~660
TOOL HOLDING
D.O.C. (in) D.O.C. (in)
O
1.969 1.969
0 0.394 0.787 1.181 1.575 1.969 0 0.394 0.787 1.181 1.575 1.969
ae (in) ae (in)
0 0.394 0.787 1.181 1.575 1.969 0 0.394 0.787 1.181 1.575 1.969 0 0.394 0.787 1.181 1.575 1.969
R
ae (in) ae (in) ae (in)
1.969 1.969
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MECH
� MECH Helical End Mill (Coolant Hole for Bottom Insert) Shouldering
Slotting
(2-Flute Only)
Facing
Ød h7
Ød h7
ØD
ØD
S S
L1 L1
L L
Fig.1 Fig.2
Ød h7
Ød h7
ØD
ØD
S S
L1 L1
L L
Fig.3 Fig.4
Drawing
Insert Screw Wrench
Shank
Stock
ØD Ød L L1 S A.R. R.R.
MP
-1 NEW � B19
90º LEAD
(Max)
E
MECH 1000-W100-11-4-2T Þ 4 8 1.00 1.00 4.17 1.81 1.46 +21° -10°
2
1250-W125-11-5-2T Þ 10 Fig.1
5 1.25 4.52 2.17 1.81 -9°
1250-W125-11-5-4T Þ 20 1.25
BDMT11T308ER-N2
1500-W125-11-6-4T Þ 4.90 Fig.2 SB-2555TRG DTM-8 MP-1 PST-T8
BDMT11T308ER-N3
4 6 24 1.50 2.52 2.16 +23° -8°
Weldon
Stock
ØD Ød L L1 S A.R. R.R.
MP
-1 NEW � B19
(Max)
4 6 24 40 64 55 +23° -8°
040-S42-11-6-4T ß 160 Fig.3
050-S42-11-7-4T ß 28 42
7 50 172 75 64 -7° Fig.4
050-S42-11-7-6T ß 6 42
MECH 040-S32-17-4-2T ß 32 160 Fig.4
2 4 8 40 73 59 -7° BDMT170408ER-N3
040-S42-17-4-2T ß 170 +19° Fig.3 SB-4070TRN DTM-15 MP-1 PST-T15
BDMT170408ER-N4
42
050-S42-17-5-4T ß 4 5 20 50 185 88 74 -6° Fig.4
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.
� Applicable Inserts
Applicable Inserts � B19
Part Number
2-Notch 3-Notch 3-Notch 4-Notch
GRADES
b b
Part Number A.R. (Max) R.R. A
a
MECH...-11-... +23° -8°
E
MECH...-17-... +19° -7°
LINEUP / INSERTS
S
S
B
Ød2
Ød1 Ød1
ØD Fig.1 ØD Fig.2
� Toolholder Dimensions
Drawing
Insert Screw Wrench
Stock
Unit
ØD Ød Ød1 Ød2 H E a b S
MP
-1 NEW � B19
75º LEAD
BDMT11T308ER-N2 D
MECH 2000R-11-5-6T Þ 6 5 30 2.480 1.811 SB-2555TRG DTM-8 HH3/8-1.5 PST-T8
BDMT11T308ER-N3
inch 2.00 0.75 0.63 0.417 0.750 0.197 0.313 Fig.1 MP-1
2000R-17-2-4T Þ 4 2 8 2.047 1.181 BDMT170408ER-N3
SB-4070TRN DTM-15 HH3/8-1.25 PST-T15
2000R-17-4-4T Þ 4 4 16 3.070 2.322 BDMT170408ER-N4
MECH 040R-11-4-4T-M ß 4 4 16 40 16 15 9 50 19 5.6 8.4 37 HH8X25 BDMT11T308ER-N2
90º LEAD
Fig.1 SB-2555TRG DTM-8 MP-1 PST-T8
050R-11-5-6T-M ß 6 5 30 50 22 18 11 63 21 6.3 10.4 46 HH10X30 BDMT11T308ER-N3 E
MECH 050R-17-2-4T-M ß 2 8 52 30 HH10X30
4 50 22 18 11 21 6.3 10.4
050R-17-4-4T-M ß 4 16 78 59 HH10X40
Fig.1
063R-17-3-4T-M Þ 4 3 12 63 27 20 14 70 24 7 12.4 45 SB-4070TRN DTM-15 MP-1 HH12X35
mm
HIGH FEED
080R-17-4-6T-M ß 80 32 26 18 85 28 8 14.4 59 HH16X45 BDMT170408ER-N3
100R-17-4-6T-M ß
6 4 24
100 40 56 - 85 30 9 16.4 59 Fig.2 -
PST-T15
BDMT170408ER-N4 F
MECH 063R-17-3-4T ß 4 3 12 63 25.4 20 14 70 26 6 9.5 45 HH12X35
Fig.1
080R-17-4-6T ß 80 31.75 26 18 85 32 8 12.7 59 SB-4070TRN DTM-15 MP-1 HH16X45
6 4 24
ß
MULTI-FUNCTION
100R-17-4-6T 100 38.1 56 - 85 38 10 15.9 59 Fig.2 -
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed G
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force. Pre-Set Torque Wrench sold separately.
SLOT MILLS
Rake Angle (°)
H
Part Number A.R. (Max) R.R.
Ø100mm
S 38mm
BT-50 Shank
J
L 101.8mm
� Toolholder Dimensions
Spare Parts
No. of Stages
No. of Inserts
No. of Flutes
K
Weight (kg)
ØD L S
MP
-1 NEW � B19
TOOL HOLDING
BDMT11T308ER-N2
MECH 050R11-8-4T-BT50 ß 4 8 32 50 143 73 4.8 SB-2555TRG DTM-8 MP-1 PST-T8
BDMT11T308ER-N3 O
MECH 050R17-7-4T-BT50 ß 50 4.9
063R17-7-4T-BT50 ß 4 28 63 5.9 BDMT170408ER-N3
7 173 104 SB-4070TRN DTM-15 MP-1 PST-T15
080R17-7-4T-BT50 ß 80 7.8 BDMT170408ER-N4
SPARE PARTS
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed
P
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force. Pre-Set Torque Wrench sold separately.
� Applicable Inserts
TECHNICAL
� MECH-BT50SA Integral Arbor Set (without Coolant Hole) Base Unit / 1 Front Piece / Arbor Bolt
Ø100mm
ØD
C
S1 BT50
S2
L1 Ø38mm
L 101.8mm Fig.2
Toolholder Structure
Ø100mm
ØD
S1
BT50
S2 38mm
L1
L 101.8mm Fig.1
� Toolholder Dimensions
Rake Angle
No. of Stages
No. of Inserts
Dimensions (mm)
No. of Flutes
Weight (kg)
(°)
Drawing
Stock
Part Number
ØD L L1 C S1 S2 A.R. R.R.
063R17-4T-BT50-A � 4 63 5.4
Base Unit 5 20 Fig.2
080R17-4T-BT50-A � 80 143 100 1.3 16 75 +19° -7° 6.8
GRADES
A
Ødh7
ØD
LINEUP / INSERTS
C
B
S
L1
� Toolholder Dimensions
75º LEAD
Rake Angle
D
No. of Stages
No. of Inserts
Dimensions (mm)
No. of Flutes
Weight (kg)
(°)
Stock
Part Number
ØD Ød L L1 C S A.R. R.R.
90º LEAD
MECH 050R11-4T-F ß 50 22 32 18 0.7 10 +23° -7° 0.2 E
063R17-4T-F ß 4 2 8 63 22 0.4
HIGH FEED
100R17-6T-F ß 6 2 12 100 45 1.3
F
� Applicable Inserts
End Mill � E34 Base Unit � E34 Front Piece (1pc Above) Applicable Inserts � B19
MULTI-FUNCTION
BDMT 11T308ER-N2
MECH 050R11-4T-BT50SA MECH050R11-4T-BT50-A MECH050R11-4T-F
BDMT 11T308ER-N3
G
063R17-4T-BT50SA MECH063R17-4T-BT50-A MECH063R17-4T-F
BDMT 170408ER-N3
080R17-4T-BT50SA MECH080R17-4T-BT50-A MECH080R17-4T-F
BDMT 170408ER-N4
SLOT MILLS
100R17-6T-BT50SA MECH100R17-6T-BT50-A MECH100R17-6T-F H
For insert installation, see page � E37
� Toolholder Dimensions
Spare Parts
TOOL HOLDING
100R17-6T-BT50SA HH20X40 LW-17
O
MECH 050R11-4T-BT50-A SB-2555TRG DTM-8 HH12X35 LW-10 PST-T8
063R17-4T-F
Front Piece
TECHNICAL
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed
INDEX
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force. Pre-Set Torque Wrench sold separately. T
MECH Competitor A
E � Low Cutting Force with Notched Inserts Cutting Force (Principal Force)
3,000
.394
2,000
.197
Competitor A Competitor B 1,000
No. of Inserts
No. of Flutes
No. of Flutes
N2 N3 N3 N4 N2 N3 N3 N4
MECH 1000-W1000-11-4-2T 8 4 4 MECH 040R-11-4-4T-M 4 16 8 8
025-S25-11-4-2T
2 - -
1250-W1250-11-5-2T 2000R-11-5-6T
10 5 5 6 30 15 15
032-S32-11-5-2T 050R-11-5-6T-M
1250-W1250-11-5-4T 2000R-17-2-4T
20 10 10 MECH 8 4 4
032-S32-11-5-4T 050R-17-2-4T-M
1500-W1250-11-6-2T 2000R-17-4-4T
- - 4 16 8 8
040-S32-11-6-4T 050R-17-4-4T-M
4 24 12 12
1500-W1500-11-6-4T
063R-17-3-4T-M 12 6 6
040-S42-11-6-4T
2000-W1500-11-7-4T
28 14 14 080R-17-4-6T-M
050-S42-11-7-4T
6 24 - - 12 12
2000-W1500-11-7-6T
6 42 21 21 100R-17-4-6T-M
050-S42-11-7-6T
1500-W125-17-4-2T
MECH MECH 063R-17-3-4T 4 12 6 6
040-S32-17-4-2T
2 8 4 4
1500-W150-17-4-2T
- - 080R-17-4-6T
040-S42-17-4-2T
6 24 12 12
2000-W1500-17-5-4T
4 20 10 10 100R-17-4-6T
050-S42-17-5-4T
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MECH
GRADES
A
number of marks on the holder body. number on the insert is the same as the insert in first stage.
(Ref. to Fig.1, 2 and 3.)
Insert Number and Holder Marks
LINEUP / INSERTS
Insert Size 11 Type 17 Type
B
Same
Insert No. 2 3 3 4 Flute Line
* Using the cutter with the inserts installed incorrectly will damage the holder.
75º LEAD
D
90º LEAD
Fig.1 Same Flute Line Fig.3 Holder Marks E
� Recommended Cutting Conditions (when Using a Notched Insert)
Recommended Insert Grade Vc (sfm)
HIGH FEED
Workpiece Feed Rate fz (ipt) MEGACOAT NANO MEGACOAT PVD Coated
Carbide F
Material
PR1535 PR1225 PR1230 PR1210 PR830
MULTI-FUNCTION
� � � �
Carbon Steel 0.003~0.004~0.006
390~590~820 390~590~820 390~590~720
-
330~460~590
G
� � � �
Alloy Steel 0.003~0.004~0.006
330~520~720 330~520~720 330~520~660
-
330~460~590
� � � �
Mold Steel 0.003~0.004~0.006 -
SLOT MILLS
260~460~590 260~460~590 260~460~520 330~390~490
�
H
Gray Cast Iron 0.003~0.006~0.007 - -
390~590~820
-
� Bold numbers in the graph indicate the most recommended value of feed (fz) Adjust cutting speed and feed rate according to the actual machining conditions � :1st Recommendation
� Machining with coolant is recommended for titanium alloys � : 2nd Recommendation
• Recommended cutting conditions above are for notched inserts. If using an insert without a notch, the cutting depth (D.O.C.) and width (ae) should be 60% of that of notched inserts.
K
• JA Chipbreaker
Recommended Insert
Grade Vc (sfm)
TOOL HOLDING
Workpiece Feed Rate fz (ipt)
Material Carbide
O
GW25
Aluminum Alloy
(Si > 13%)
0.003~0.008 660~980 P
� When using inserts with corner-R(r�)1.6 or larger, additional modifications of the cutter body will be necessary. Ref. to the table below for the
recommended modifications. (Additional grind off is not necessary when corner-R is 1.2mm or less.)
TECHNICAL
Corner-R(r�)
T
3.1 R1.6 Pre-processed Post-processed
4.0 R2.5
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MECH
D.O.C.
D.O.C.
Ø1.000" MECH1000-W1000-11-4-2T Part Number
1.89
Ø25mm MECH025-S25-11-4-2T
MECH1250-W1250-11-5-2T Cutting Speed: Cutting Speed:
Ø1.250" MECH032-S32-11-5-2T Vc = 330~590 sfm Vc = 330~390 sfm
2.24 Feed fz = 0.003~0.006 ipt Feed fz = 0.003~0.005 ipt
Ø32mm MECH1250-W1250-11-5-4T
MECH032-S32-11-5-4T
1.575 1.575
MECH1500-W1250-11-6-4T 1.181 1.181
MECH040-S32-11-6-4T
D.O.C. (in)
D.O.C. (in)
Ø1.500" MECH1000-W1000-11-4-2T
2.56 0.787 0.787
Ø40mm MECH1500-W1500-11-6-4T
MECH025-S25-11-4-2T 0.394 0.394
MECH040-S42-11-6-4T
0 0
0.394 0.787 1.181 0.003 0.004 0.005
MECH2000-W1500-11-7-4T Cutting Width ae (in) Feed Rate fz (ipt)
Ø2.000" MECH050-S42-11-7-4T
2.99
Ø50mm MECH2000-W1500-11-7-6T 1.969 1.969
D.O.C. (in)
D.O.C. (in)
1.181 1.181
MECH1500-W1250-17-4-2T MECH1250-W1250-11-5-2T
0.787 0.787
E Ø2.000" MECH2000-W1500-17-5-4T
3.50 MECH1500-W1250-17-4-2T 2.362 2.362
Ø50mm MECH050-S42-17-5-4T 1.969 1.969
MECH1500-W1500-17-4-2T 1.575
D.O.C. (in)
1.575
D.O.C. (in)
Shape 1.181 1.181
0.787 0.787
0.394 0.394
MECH040-S32-17-4-2T
0 0
0.394 0.787 1.181 1.575 0.003 0.004 0.005
MECH040-S42-17-4-2T Cutting Width ae (in) Feed Rate fz (ipt)
1.181
MECH1250-W1250-11-5-4T
0.787
MECH032-S32-11-5-4T 0.394
0
0.394 0.787 1.181
Cutting Width ae (in)
MECH1500-W1250-11-6-4T 2.362
1.969
MECH1500-W1500-11-6-4T
D.O.C. (in)
1.575
1.181
0.787
MECH040-S32-11-6-4T 0.394
A
0
0.394 0.787 1.181
MECH040-S42-11-6-4T Cutting Width ae (in)
2.362
D.O.C. (in)
MECH1200-W1500-11-7-4T 1.575
MECH050-S42-11-7-4T 0.787
0
0.394 0.787 1.181
Cutting Width ae (in)
2.362
D.O.C. (in)
MECH1200-W1500-11-7-6T 1.575
MECH050-S42-11-7-6T 0.787
0
0.394 0.787 1.181
Cutting Width ae (in)
3.150
2.362
D.O.C. (in)
MECH1200-W150017-5-4T 1.575
MECH050-S42-17-5-4T 0.787
0
0.394 0.787 1.181
Cutting Width ae (in)
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MECH
GRADES
Dia. Inch Size
Metric Size
(in) ae A
D.O.C.
Ø40mm MECH040R-11-4-4T-M 4.92 Part Number
LINEUP / INSERTS
MECH2000R-11-5-6T
4.84
MECH050R-11-5-6T-M Cutting Speed: Vc = 330~590 sfm
Ø2.000" MECH2000R-17-2-4T Feed: fz = 0.003~0.006 ipt B
4.41
Ø50mm MECH050R-17-2-4T-M
MECH2000R-17-4-4T 1.575 1.969
5.43
MECH050R-17-4-4T-M 1.181
1.575
D.O.C. (in)
D.O.C. (in)
1.181
75º LEAD
D.O.C. (in)
D.O.C. (in)
1.181
MECH2000R-11-5-6T
0.787 MECH080R-17-4-6T-M
1.575
D
MECH050R-11-5-6T-M 0.394
0.787
0 0
0.394 0.787 1.181 0.394 0.787 1.181
Cutting Width ae (in) Cutting Width ae (in)
1.575 3.150
90º LEAD
1.181 2.362
E
D.O.C. (in)
D.O.C. (in)
MECH2000R-17-2-4T 0.787 1.575
MECH100R-17-4-6T-M
MECH050R-17-2-4T-M 0.394 0.787
0 0
0.394 0.787 1.181 0.394 0.787 1.181
Cutting Width ae (in) Cutting Width ae (in)
HIGH FEED
3.150
F
A
2.362
D.O.C. (in)
MECH2000R-17-4-4T 1.575
MECH050R-17-4-4T-M 0.787
MULTI-FUNCTION
0
0.394 0.787 1.181
Cutting Width ae (in)
*Not recommended for slotting
G
SLOT MILLS
� MECH-BT50 Integral Arbor H
� MECH-BT50SA Integral Arbor with Replaceable Front Piece (Workpiece :1049)
Overhang � Shouldering
Cutting Part Number Length A
MECH100R17-7-6T-BT50 1.575
TOOL HOLDING
Ø100mm MECH050R11-4T-BT50SA 0.787 MECH080R17-4T-BT50SA
MECH100R17-6T-BT50SA 0.787
O
0 0
0.394 0.787 1.181 0.394 0.787 1.181
3.937 3.937
3.150 3.150
D.O.C. (in)
D.O.C. (in)
MECH100R17-7-6T-BT50
SPARE PARTS
2.362 2.362
MECH050R17-7-4T-BT50 1.575 1.575
MECH100R17-6T-BT50SA
0.787
0
0.787
0
P
0.394 0.787 1.181 0.394 0.787 1.181
Cutting Width ae (in) Cutting Width ae (in)
3.937
TECHNICAL
3.150
D.O.C. (in)
MECH063R17-7-4T-BT50
R
2.362
1.575
MECH063R17-4T-BT50SA 0.787
0
L
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*Not recommended for slotting
M-SIX (MFWN)
M-Six (MFWN)
Low Cutting Forces for Reduced Chattering and
Superior Fracture Resistance
Wide Application Range and Now Includes
PDL025 DLC Coated Inserts for Aluminum
Dynamic Slant Design
90°
Cutting
Edge Angle Economical Double-sided 6-edge Insert
100%
3,000
2,000
MFWN Competitor A Competitor B
GM Chipbreaker (Positive Insert) (Negative Insert)
Cutting Force is the Resultant Force of the Principal Force and the Feed Force
Cutting Conditions: Vc = 590 sfm, D.O.C. × ae = 0.275" × 0.400", fz = 0.008 ipt
Workpiece: 1049 Cutter Dia. Ø5.000"
60 202%
50.4%
13.7” (Overhang)
154%
40
100%
20
No Chattering Chattering
0
MFWN Competitor D Competitor E
GM Chipbreaker (Positive Insert) (Negative Insert)
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M-SIX (MFWN)
GRADES
A
Cutting Edge Stable Clamping with the Fracture Resistance Comparison (In-house Evaluation)
LINEUP / INSERTS
Thickness: 5 - 8.5mm Unique Insert Face Design
Available for
GM Chipbreaker Further Cutting B
Fracture
Seating Face GM Chipbreaker fz (ipt)
0.008
0.010
Competitor F
75º LEAD
Cutting Conditions: Vc = 330 sfm, D.O.C. × ae = 0.080" × 4.000", fz = 0.004 ~ 0.018 ipt, Dry D
Workpiece: 4140H (38 ~ 42HS) Interrupted with a Slot in the Workpiece
90º LEAD
Applicable to a Wide Range of Applications E
4 Neutral Inserts
HIGH FEED
Available for Shouldering and Facing F
Side Edge
Neutral Inserts are Applicable to Left-hand Cutters
(Custom Order)
MULTI-FUNCTION
Base Edge
SLOT MILLS
40 MEGACOAT NANO
35 H
Hardness (GPa)
30
TiCN
PR1525 for steel, PR1510 for cast iron and PR1535 for Ni-base heat- TiAIN MEGACOAT
25
resistant alloy, titanium alloy and precipitation-hardened stainless steel
Prevents wear and fracturing with high hardness (35GPa) and superior
15
J
10
oxidation resistance (oxidation temperature: 1,150˚C) 400 600 800 1,000 1,200 1,400
Oxidation Temperature (˚C)
TOOL HOLDING
6 Extensive Insert Lineup Covering Various Applications O
TECHNICAL
GH Heavy Milling
0.158
R
0.079
GL SM GM
Surface-Finish AM
GL
Oriented
Properly Curled Chips
INDEX
AM
Aluminum / 1(: 0 0.002
0.004
0.008 0.012 0.016
(The Photo was Taken by a High Speed Camera)
T
Non-ferrous Metals fz (ipt)
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EM W
S!
E
M-SIX (MFWN)
N
IT
B
&
&
)
)
6/'
-FGUIBOE5ISFBE
4
E E
E m E m
% %
B
B
& B
&
&
)
)
)
4
4
E E ´E
% m % m E
E m
'JH 'JH %
'JH
Weight (kg)
E Dimensions (in)
Drawing
Coolant
Stock
Shim
Hole
Part Number
ØD Ød Ød1 Ød2 H E a b S Ød3 Ød4
MFWN 902500R-3T Þ 3 2.500 0.750 0.669 0.433 1.575 0.750 0.187 0.312 Fig.1 0.4
903000R-4T Þ 4 3.000 1.000 0.875 0.551 1.968 1.063 0.236 0.381 Fig.1 0.8
Yes
904000R-5T Þ 5 4.000 1.500 2.047 1.968 1.142 0.393 0.625 - - Fig.3 1.1
Coarse Pitch
905000R-6T Þ 6 5.000 1.500 2.175 - 2.480 1.496 0.393 0.625 0.315 Fig.3 2.5 Yes
906000R-8T Þ 8 6.000 2.000 2.835 2.480 1.496 0.433 0.752 Fig.4 3.4
908000R-10T Þ 10 8.000 2.500 3.937 4.000 2.480 1.575 0.551 1.008 0.709 1.024 Fig.5 6.0 No
9010000R-12T Þ 12 10.000 2.500 3.937 4.000 2.480 1.575 0.551 1.008 0.709 1.024 Fig.5 8.2
1(: MFWN 902000R-4T Þ 4 2.000 0.750 0.500 3/8 24UNF 1.968 0.830 0.187 0.312 Fig.2 0.4
902500R-4T Þ 4 2.500 0.750 0.669 0.433 1.575 0.750 0.187 0.312 Fig.1 0.5
903000R-5T Þ 5 3.000 1.000 0.875 0.551 1.968 1.063 0.236 0.381 Fig.1 0.8 Yes
- -
Fine Pitch
904000R-7T Þ 7 4.000 1.500 2.047 1.968 1.142 0.393 0.625 Fig.3 1.0
0.315 No
905000R-8T Þ 8 5.000 1.500 2.175 - 2.480 1.496 0.393 0.625 Fig.3 2.5
906000R-10T Þ 10 6.000 2.000 2.835 2.480 1.496 0.433 0.752 Fig.4 3.5
908000R-12T Þ 12 8.000 2.500 3.937 4.000 2.480 1.575 0.551 1.008 0.709 1.024 Fig.5 6.2 No
9010000R-14T Þ 14 10.000 2.500 3.937 4.000 2.480 1.575 0.551 1.008 0.709 1.024 Fig.5 8.4
MFWN 902500R-5T Þ 5 2.500 0.750 0.669 0.433 1.575 0.750 0.187 0.312 Fig.1 0.4
903000R-7T Þ 7 3.000 1.000 0.875 0.551 1.968 1.063 0.236 0.381 Fig.1 0.8
Yes
Extra-Fine Pitch
904000R-9T Þ 9 4.000 1.500 2.047 1.968 1.142 0.393 0.625 - - Fig.3 1.0
905000R-12T Þ 12 5.000 1.500 2.175 - 2.480 1.496 0.393 0.625 0.315 Fig.3 2.4 No
906000R-14T Þ 14 6.000 2.000 2.835 2.480 1.496 0.433 0.752 Fig.4 3.4
908000R-16T Þ 16 8.000 2.500 3.937 4.000 2.480 1.575 0.551 1.008 0.709 1.024 Fig.5 6.1 No
9010000R-18T Þ 18 10.000 2.500 3.937 4.000 2.480 1.575 0.551 1.008 0.709 1.024 Fig.5 8.4
GRADES
E
C
Angle (MAX)
ØD = 63mm -10°
ØD = 80mm -9°
ØD = 125mm -7.5° A
(°) +13°
ØD = 100mm -8°
ØD = 160mm-250mm -7°
B
&
LINEUP / INSERTS
4
E
E m
% B
'JH %
% % E E
E E C
C C
&
&
)
)
)
4
4
E E ´E
% m % m E
E m
75º LEAD
'JH 'JH %
D
'JH
90º LEAD
Weight (kg)
Dimensions (mm) E
Drawing
Coolant
Stock
Shim
Hole
Part Number
ØD ØD1 Ød Ød1 Ød2 H E a b S Ød3 Ød4
HIGH FEED
90100R-5T ß 5 100 70 1.250” 46 50 1.339" 0.315" 0.500” Fig.2 1.3 Yes F
Coarse Pitch
- -
90125R-6T ß 6 125 87 1.500” 55 - 63 1.496" 0.394" 0.625” Fig.2 2.6
8 Yes
90160R-8T ß 8 160 102 2.000” 72 63 1.496" 0.433" 0.750” Fig.3 3.9
90200R-10T ß 10 200 142 1.875” 110 101.6 63 1.575" 0.551" 1.000” 18 26 Fig.4 6.3 No
MULTI-FUNCTION
90250R-12T ß 12 250 142 1.875” 110 101.6 63 1.575" 0.551" 1.000” 18 26 Fig.4 8.7
MFWN 90080R-5T ß 5 80 60 1.000” 20 13 50 1.063" 0.236" 0.375” Fig.1 1.0 G
90100R-7T ß 7 100 70 1.250” 46 50 1.339" 0.315" 0.500” Fig.2 1.4 Yes
Inch Bore Dia.
- -
Fine Pitch
SLOT MILLS
90200R-12T ß 12 200 142 1.875” 110 101.6 63 1.575" 0.551" 1.000” 18 26 Fig.4 6.6 No
90250R-14T ß 14 250 142 1.875” 110 101.6 63 1.575" 0.551" 1.000” 18 26 Fig.4 8.9 H
MFWN 90080R-7T ß 7 80 60 1.000” 20 13 50 1.063" 0.236" 0.375” Fig.1 1.1
Extra-Fine Pitch
TOOL HOLDING
90250R-12T-M ß 12 250 142 60 110 101.6 63 40 14 25.7 18 26 Fig.4 8.4
MFWN 90063R-4T-M ß 4 63 47 22 19 11 40 21 6.3 10.4 Fig.1 0.5
O
90080R-5T-M ß 5 80 60 27 20 13 50 24 7 12.4 Fig.1 1.0
Metric Bore Dia.
- - Yes
90100R-7T-M ß 7 100 70 32 46 50 30 8 14.4 Fig.2 1.3
Fine Pitch
-
90125R-8T-M ß 8 125 87 40 55 63 33 9 16.4 8 Fig.2 2.6 No
ß
SPARE PARTS
- - Yes
90100R-9T-M ß 9 100 70 32 46 50 30 8 14.4 Fig.2 1.3
TECHNICAL
-
90125R-12T-M ß 12 125 87 40 55 63 33 9 16.4 8 Fig.2 2.6 No R
90160R-14T-M ß 14 160 102 40 68 66.7 63 32 9 16.4 14 20 Fig.4 3.9
90200R-16T-M ß 16 200 142 60 110 101.6 63 40 14 25.7 18 26 Fig.4 6.4 No
90250R-18T-M ß 18 250 142 60 110 101.6 63 40 14 25.7 18 26 Fig.4 8.8
MP
-1
HH3/8-1.25
MFWN 902500R-3T -
(HH3/8-1.25H)
Coarse Pitch
HH3/8-1.25
902500R-4T SB-50140TR TT-15 -
(HH3/8-1.25H)
Fine Pitch
E 904000R-7T
~ - -
9010000R-14T
HH3/8-1.25
MFWN 902500R-5T SB-50140TR TT-15 - -
(HH3/8-1.25H)
Extra-Fine Pitch
HH1/2-1.25
903000R-7T SB-40140TRN - DTM-15 - - - MP-1 -
(HH1/2-1.25H)
Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation. *1Differential screw (3/8-24UNF) Applicable Inserts � E45
If through spindle coolant is required, please order arbor bolt in ( ) separately.
MP
-1
HH10X30
MFWN 90063R-3T-M (HH10X1.25H)
Coarse Pitch
HH10X30
MFWN 90063R-4T-M (HH10X1.25H)
SB-50140TR TT-15
Fine Pitch
HH12X35
90080R-5T-(M) - - - - MP-1 (HH12X35H)
Recommended Torque for
90100R-7T-(M) Insert Clamp 4.2 N·m
~ -
90250R-14T-(M)
HH10X30
MFWN 90063R-5T-M SB-50140TR TT-15 - (HH10X1.25H)
Extra-Fine Pitch
HH12X35
90080R-7T-(M) SB-40140TRN - DTM-15 - - - MP-1 (HH12X35H)
90100R-9T-(M)
~ Recommended Torque for Insert Clamp 3.5 N·m -
90250R-18T-(M)
Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation. Applicable Inserts � E45
If through spindle coolant is required, please order arbor bolt in ( ) separately.
800.823.7284
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N MS
IT
EW !
M-SIX (MFWN)
E
� M-SIX (MFWN) End Mill (with Coolant Hole)
GRADES
A
EI
%
LINEUP / INSERTS
B
m
í
� Toolholder Dimensions
Spare Parts
Rake Angle
75º LEAD
No. of Inserts
Coolant Hole
Dimensions (°) Insert Screw Wrench
Anti-seize
Compound
D
Shank
Stock
Unit
Part Number
A.R. MP
ØD Ød L � S R.R. -1
(Max)
90º LEAD
MFWN 902000R-W125-3T Þ 3 2.000 -12° E
SB-50140TR TT-15
Weldon
902500R-W125-4T Þ inch 4 2.500 1.250 3.600 1.180 0.315 +13° -10° Yes
Recommended Torque for
MP-1
Insert Clamp 4.2 N·m
903000R-W125-5T Þ 5 3.000 -8°
HIGH FEED
MFWN 90050R-S32-3T ß 3 50 -12° F
Cylindrical
SB-50140TR TT-15
90063R-S32-4T ß mm 4 63 32 110 30 8 +13° -10° Yes MP-1
Recommended Torque for
Insert Clamp 4.2 N·m
MULTI-FUNCTION
90080R-S32-5T ß 5 80 -9°
Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.
G
� Applicable Inserts
SLOT MILLS
Applicable Inserts � B17 H
1(:
MFWN90... WNEU 080608EN-GL WNMU 080608EN-GM WNMU 080608EN-SM WNMU 080608EN-GH WNGT 080608FN-AM K
Recommended Cutting Conditions � E46
TOOL HOLDING
O
SPARE PARTS
P
TECHNICAL
R
INDEX
�
Fig.1 Fig.2 Fig.3 Fig.4
screw is vertical to the pocket floor (See Fig 3). Recommended torque is 6.0Nm
E
Shim Cutter Body Shim Screw
Identifying
Contact Face Wrench
Mark
• Bold numbers in the graph indicate the most recommended value of feed (fz) Adjust cutting speed and feed rate according to the actual machining conditions � :1st Recommendation
• Machining with coolant is recommended for Ni-base heat resistant alloy and titanium alloys � : 2nd Recommendation
�1 GL Chipbreaker is recommended for surface finish oriented milling
�2 When using GH chipbreaker for fine pitch cutters, recommended feed is fz � 0.012 ipt. GH chipbreaker is not recommended for extra-fine pitch cutter
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M-SIX (MFWN)
� Applicable Chipbreaker
Chipbreaker
GRADES
Cutter
A
GM SM (GL) GH AM
LINEUP / INSERTS
Fine Pitch (without Shim) � � � (fz � 0.012 ipt Recommended) �
75º LEAD
Steel and Alloy Steel (to prevent chattering due to low rigidity machine or poor clamping power) � �
D
Productivity Oriented (D.O.C. � 0.158" fz � 0.010 ipt) � �
90º LEAD
Stainless Steel (to prevent chattering due to low rigidity machine or poor clamping power) � �
E
Cast Iron Milling (Improved Efficiency) � �
HIGH FEED
General Milling for Aluminum Alloys � � F
Aluminum Alloys (to prevent chattering due to low rigidity) � �
MULTI-FUNCTION
� Plunging
G
Cutting Dia. MAX. Width of Cut (ae) NOT available for ramping or helical milling, due to
interference between workpiece and insert.
All Items 0.315"
SLOT MILLS
H
• fz = 0.007 ipt (Vf = 19.685 ipm) • fz = 0.008 ipt (Vf = 26.299 ipm)
TOOL HOLDING
• Wet • Dry
• MFWN90160R-8T (8 Inserts) • MFWN90100R-7T (7 Inserts) O
• WNMU080608EN-GM (PR1510) • WNMU080608EN-GM (PR1525)
Competitor A
68 cc/min
Competitor B
1 pcs/edge P
(Positive Cutter) (Negative Cutter)
Competitor A continued to cut under low cutting conditions as the workpiece was slipping Despite instability with the long overhang of the workpiece, MFWN doubled tool life and
due to unstable chucking. With MFWN, stable cutting was possible at higher feed rates. improved efficiency by 150%.
TECHNICAL
800.823.7284
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MTE90
Ød Ød
b b
a
E
E
H
H
S
S
Ød2
0° Ød1 0°
Ød1
ØD
ØD
Fig.1 Fig.2
� Toolholder Dimensions
No. of Inserts
Rake Angle
Weight (kg)
Dimensions (mm)
Drawing
(°)
Stock
Part Number
A.R.
ØD Ød Ød1 Ød2 H E a b S R.R.
(Max)
Inch
MTE 90080R-4T-SF ß 4 80 1.000" 20 13 1.024" 0.236" 0.375" +3° Fig.1 1.0
50
90º LEAD
E Bore
Dia.
90100R-5T-SF ß 5 100 1.250" 45
-
1.260" 0.315" 0.500" 17 +17° +4°
Fig.2
1.5
90125R-6T-SF ß 6 125 1.500" 55 63 1.496" 0.394" 0.625" +5° 3.0
� Spare Parts
Spare Parts
Clamp Adjustment
Cartridge Clamp Clamp Wrench Wrench
Part Number Screw Screw
� Applicable Inserts
Applicable Inserts � B12 Applicable PCD Inserts � B26
Part Number
� How to Adjust Cutting Edge Height, See MSE45 � C20 � : 2nd Recommendation
� MTE90 End Mill (High Rake) � MTP90 End Mill Shouldering Slotting Facing
GRADES
A
ØD
Ød
S
L
Ød h7
ØD
Fig.2 Fig.3
LINEUP / INSERTS
S
� B
L
ØD
ØD
Ød
Ød
Fig.1
S S
L L
Dimensions Angle
Clamp Shim Clamp
(°) Clamp Set Clamp Clamp Wrench Shim Wrench
Drawing
Screw Screw
75º LEAD
Stock
Unit
Part Number
FT SP SH D
A.R.
ØD Ød L � S (Max) R.R.
LW
90º LEAD
9063 ß mm 3 63 32 120 40 17 Fig.1 +5° - - CP-8TE W8X18 LW-4 MTE-42 SP3X8 -
9080-32 � 4 80 +16° +6° E
MTP 90-075-75W Þ 2 0.75
0.34 +3° -3° CPS-2S - - - FT-15 - - -
90-100-75W Þ 3 1.00
0.750 3.28 1.25 Fig.2
90-125-75W Þ 2 1.25
0.53
HIGH FEED
90-150-75W Þ 3 1.50
+5° 0° CPS-3 - - - LW-3 KPT-32 SH3X6 LW-2
90-200-75W Þ 3 2.00 0.750 Fig.2 F
inch 3.53 1.50 0.53
90-250-875W Þ 3 2.50 0.875 Fig.3
90-200-125W Þ 3 2.00
3.90 1.69
90-250-125W Þ 3 2.50 1.250 0.71 Fig.3 +8° - CP-8W - W8X18 LW-4 KPT-42 SH3X6 LW-2
MULTI-FUNCTION
0°
90-300-125W Þ 4 3.00 4.00 1.72
MTP 90-200-R8 Þ 3 2.00 0.949 6.00 2.003 0.53 Fig.4 +5° CPS-3 - - - LW-3 KPT-32 SH3X6 LW-2 G
MTP 9050 � 3 50
mm 32 130 43 18 Fig.5 +8° 0° - CP-8W - W8X18 LW-4 KPT-42 SP3X8 -
9063 � 3 63
� Applicable Inserts
SLOT MILLS
Applicable Inserts � B12 Applicable PCD Inserts � B26
H
Part Number
TOOL HOLDING
TPKN 43PDTR
MTP9050 TPMR 43PDER-H TPKR 43PDER-S - - -
TPKN 43PDFR
MTP9063 O
� Recommended Cutting Conditions
Recommended Insert Grade (Vc sfm)
PVD Coated
SPARE PARTS
� � T
Non-ferrous Metals ~0.008 - - - -
330~980 980~2620
� :1st Recommendation
� : 2nd Recommendation
Þ : U.S. Stock Standard (Customer Service) 800.823.7284 - Option 1
� : Made to Order / Quoted Item (Technical Support) 800.823.7284 - Option 2
ß : World Express (Shipping: 7-10 Business Days) Visit us online at KyoceraPrecisionTools.com E49
MSO90
� MSO90 Face Mill (Coarse Pitch / Fine Pitch) Shouldering Slotting Facing
Ød Ød
b Ød Ød
b
b Ø15mm b Ø18mm
a
a
a
E
E
E
H
H
H
S
S
Ød2 Ød1 Ø26mm
S
Ød1 0° Ød2 0°
Ød2 0° ØD ØD
Ød1 0°
Ød1 ØD
ØD
� Toolholder Dimensions
Rake Angle
Weight (kg)
Dimensions (mm)
Drawing
Inserts (°)
No. of
Stock
Part Number
A.R.
ØD Ød Ød1 Ød2 H E a b S R.R.
(Max)
MSO 90080R-15-4T ß 4 80 1.000" 20 13 50 1.024" 0.236" 0.375" -9° Fig.1 0.8
Coarse Pitch
60
90125R-15-7T ß 7 125 1.500" 59 - 0.394" 0.625" 13 +15° -8° Fig.2 2.3
90160R-15-9T ß 9 160 2.000" 1.496" 0.433" 0.750" -7.5° 4.1
68 63
90200R-15-11T ß 11 200 1.875" 101.6 0.551" 1.000" -7.5° Fig.4 7.1
MSO 90063R-15-4T-M ß 4 63 22 17 11 21 6.3 10.4 -9.5° 0.6
50 Fig.1
90080R-15-4T-M ß 4 80 27 20 14 24 7 12.4 -9° 0.8
Coarse Pitch
� Spare Parts
Spare Parts
� Shim Clamp
� Clamp Screw � Wrench � Shim � Wrench
Part Number Screw
GRADES
A
Ød h7
ØD
LINEUP / INSERTS
B
S 0°
�
L
Part Number
A.R.
75º LEAD
ØD Ød L � S R.R.
(Max) D
MSO 9050-S32-09 ß 3 50
-9°
9063-S32-09 ß 63 32 120 30 7 +12° SB-3080TR DT-10 SEMM 09T308PESR
4
90º LEAD
9080-S32-09 ß 80 0.51 -7°
0.51
E
0.51 0.51
MSO 9050-S32-15 ß 3 50 -10°
0.39
(in) (in)
0.39
(in) (in)
(in) (in)
D.O.C.
3.15
(in) (in)
D.O.C.D.O.C.
0.39 3.15
D.O.C.
0.39
9063-S32-15 ß
D.O.C.D.O.C.
63 32 120 30 13 0.28+15° -9°
0.28 SB-5085TR DT-20 SEMM 150408PESR
D.O.C.
0.24 3.15 0.24 3.15
4
D.O.C.
0.20 0.20
0.28
9080-S32-15 ß 0.28 0.24
HIGH FEED
80 -8° 0.24
0.20
0.20
F
� Cutting Performance 0.39 0.79 1.18 0.39
1.57 0.79
1.97 1.18 1.57 1.97 ØD=1.97”
ØD=1.97”
[Cutting Conditions] Vc = 330 sfm, fz = 0.006 ipt, Dry 0.39 0.79 1.18 0.39
Cutting Width ae (in)
Cutting Width ae0.79
(in)
1.57 1.97 1.18 1.57 1.97 ØD=1.97”
Cutting Width ae (in) ØD=1.97”
MULTI-FUNCTION
Cutting Width ae (in)
Workpiece
Shouldering Slotting Part Number Shouldering Slotting
Material
G
0.51 0.51
ae
0.51
MSO-
0.51
0.39 0.39
(in) (in)
9063-S32
(in) (in)
(in) (in)
0.39
(in) (in)
D.O.C.
0.39
D.O.C.D.O.C.
ØD
D.O.C.
0.28
-OO
SLOT MILLS
D.O.C.D.O.C.
D.O.C.
H
0.20 0.20
D.O.C.
D.O.C.
D.O.C.
0.20
0.28 0.28 0.24
1049 0.20
0.24 0.20
0.20 0.20
Insert Size
0 0 0.39
0.39 0.79 1.18 1.57 0.79 1.182.48
1.97 2.36 1.57 1.97 2.36 2.48 ØD=2.48”
09 type ØD=2.48”
Part Number
J
0.51 0.51
0.51 MSO-
0.51
MSO- 9080-S32 0.51
0.39 0.51
D.O.C. (in)
0.39
9050-S32
0.39 0.39
D.O.C. (in)
-OO
D.O.C. (in)
(in) (in)
(in) (in)
3.15
(in) (in)
(in) (in)
D.O.C. (in)
D.O.C.
0.39 0.28
D.O.C.D.O.C.
D.O.C.D.O.C.
D.O.C.
0.20 0.20
0.28 0.17 0.28
0.20 0.20
0.28
0.20 0.17 0.17
0.20
Insert Size Insert Size
09 type0.39 09 type
TOOL HOLDING
0.39 0.79 1.18 1.57 1.97 0 0.39 0 0.39
0.79 1.18 1.57 0.79
1.97 1.18
2.36 1.57
2.76 1.97
3.15 2.36 2.76 3.15 ØD=3.15in
0.79 1.18 1.57 1.97 ØD=1.97” ØD=3.15in
Cutting Width ae (in) ØD=1.97” Cutting Width ae (in)
Cutting Width ae (in) Cutting Width ae (in)
15 type 15 type 0 0.39
1.57 0.79
1.97 1.18
2.36 1.57 1.97 2.36 2.76 3.15
0 0.39 0.79 1.18 2.76 3.15
Cutting Width ae (in)
Cutting Width ae (in)
ØD=3.15in ØD=3.15in
O
Carbide
D.O.C. (in)
D.O.C. (in)
Material fz (ipt)
D.O.C. (in)
0.28 0.24
0.28 0.24
0.20
0.20 TN100M PR1225 0.20 PR1210
0.20 PR830 KW10
� � �
Carbon Steel ~0.008 - -
390~660 390~820 390~660
TECHNICAL
0.51
Cast Iron ~0.008 - -
330~720
-
260~490 T
0.39
0.39
� � :1st Recommendation
D.O.C. (in)
D.O.C. (in)
D.O.C. (in)
D.O.C. (in)
NB3
4-Stage
MAX Axial
D.O.C.
2.36"
Single Stage
MAX Axial
D.O.C.
0.65"
NB4
� High Efficiency, Low Cutting Force and Low Vibration Milling Cutter
� Neutral and Corner-R Insert
Applicable to Shouldering (Cutting Angle: 90°), High Feed Cutting (Cutting Angle: 30°), Plunging, and Side Cutting.
Custom-ordered Milling Cutter with High Performance Notched Neutral Inserts Offer Expansive Possibilities
E
Long Tool Life with MEGACOAT
MEGACOAT
40
TiC MEGACOAT
High Hardness and High
Oxidation Resistance
Hardness (GPa)
30
TiCN
20
TiN
TiAlN
Long Tool Life: MEGACOAT
10
(N)
High Cutting Force with
(N)
Notched Inserts Provide Lower
First Pass
Cutting Forces and Reduce Vibration
Competitor A MSRS90
Plunge Cutter
45° Face Mill High Feed Cutter
GRADES
Chipbreaker A
Applications Type 3-Notched 4-Notched Solid Edge
LINEUP / INSERTS
General Purpose Standard
(1st Recommendation)
B
NB3 NB4
Low Cutting
Force
Low Cutting
Force
+
75º LEAD
NB3 NB4
D
90º LEAD
E
Side Cutter
HIGH FEED
F
Plunge Cutter
MULTI-FUNCTION
High Feed Cutter
G
Tapered Cutter
SLOT MILLS
H
Shoulder Cutter
Back milling cutter K
TOOL HOLDING
O
P
TECHNICAL
R
Face Mill Face Mill
Left Hand Cutter Right Hand Cutter
INDEX
800.823.7284
Visit us online at KyoceraPrecisionTools.com E53
MSRS90
a
a
E
E
E
+7° -10°
H
H
H
S
S
S
Ød2 Ød2 0°
0° Ød1
Ød1
ØD ØD
Ød2 0°
Ød1
Fig.1 Fig.2 Fig.3 ØD
Ød
b Ød
b Ød
Ød3 b
a
E
a
E
G
H
E
H
H
S
S
0°
Ød1 0° Ød4
ØD Ød1 0°
ØD Ød2
ØD
Drawing
Dimensions (in)
Stages
Weight
Inserts
No. of
No. of
No. of
Flutes
Stock
90º LEAD
(kg)
Part Number
E ØD Ød Ød1 Ød2 H E a b S Ød3 Ød4 G
� Applicable Inserts
Applicable Inserts � B24
Part Number
3-Notch 4-Notch 3-Notch / Low Cutting Force 4-Notch / Low Cutting Force Without Notch
MSRS90... SPMT 180616EN-NB3 SPMT 180616EN-NB4 SPMT 180616EN-NB3P SPMT 180616EN-NB4P SPMT 180616EN-V
GRADES
ØD1 ØD1 ØD1 A
Ød
b
Ød
b
Ød
b
ØD1
Ød
A.R. R.R.
b
a
a
+7° -10°
a
E
E
E
LINEUP / INSERTS
E
H
H
H
H
S
B
S
S
S
Ød2 Ød2 0° 0°
0° Ød1 Ød1
Ød1
ØD ØD
ØD
Ød2 0°
Ød1
Fig.1 Fig.2 Fig.3 ØD Fig.4
C
Ød Ød
b Ød Ød
Ød3 b Ød3 b b Ød3 Ød5
a
a
a
G
E
E
E
E
H
H
H
H
S
Ød4 Ød6
S
S
0° Ød4 Ød4 Ø101.6mm
75º LEAD
Ød1 0° 0° 0°
Ød2 Ød2 Ø172.8mm
D
ØD
ØD ØD ØD
Fig.5 Fig.6 Fig.7 Fig.8
Drawing
Dimensions (mm)
Stages
Weight
Inserts
No. of
No. of
No. of
Flutes
Stock
90º LEAD
(kg)
Part Number
ØD ØD1 Ød Ød1 Ød2 H E a b S Ød3 Ød4 Ød5 Ød6 G E
MSRS 90080R-1-4T ß 4 1 16.5 Fig.1 1.4
60
90080R-2-4T ß 8 4 2 80 70 1.250" 27 18 1.260" 0.315" 0.500" 31 Fig.2 1.2
90080R-4-4T ß 16 4 85 60 Fig.3 1.5
HIGH FEED
90100R-1-6T ß 6 1 16.5 Fig.1 2.3
70 F
90100R-2-6T ß 12 6 2 100 39 21 31 Fig.2 2.1
- - - - -
90100R-4-6T � 24 4 85 1.500" 90 0.394" 0.625" 60 Fig.3 3.2
90125R-1-8T ß 8 1 16.5 Fig.4 2.6
Inch Bore Dia.
MULTI-FUNCTION
8 125 55
90125R-2-8T � 16 2 31 Fig.5 2.4
-
90160R-1-8T ß 8
8
1
160 100 2.000" 70 0.433" 0.750"
16.5 Fig.4 4.3 G
90160R-2-8T � 16 2 1.496" 31 Fig.5 4.1
90200R-1-10T ß 10 1 16.5 Fig.6 6.7
10 200 60
90200R-2-10T � 20 2 31 Fig.7 6.6
130 101.6 18 26 - - 32
90250R-1-12T ß
SLOT MILLS
12 1 16.5 Fig.6 12.6
12 250 1.875" - 0.551" 1.000"
90250R-2-12T � 24 2 31 Fig.7 12.5 H
90315R-1-14T ß 14 1 16.5 Fig.8 16.1
14 315 220 - 17 27 22 32 25
90315R-2-14T � 28 2 - 16.0
MSRS 90080R-1-4T-M ß 4 1 16.5 Fig.1 1.3
TOOL HOLDING
10 200 60
90200R-2-10T-M � 20 2 31 Fig.7 6.6
90250R-1-12T-M ß 12 1
140 101.6
16.5
18 26 - - 32
Fig.6 12.6 O
12 250 60 - 40 14 25.7
90250R-2-12T-M � 24 2 31 Fig.7 12.5
90315R-1-14T-M ß 14 1 16.5 Fig.8 16.1
14 315 220 - 17 27 22 32 25
90315R-2-14T-M � 28 2 31 - 16.0
SPARE PARTS
� Applicable Inserts P
Applicable Inserts � B24
TECHNICAL
Part Number
R
3-Notch 4-Notch 3-Notch / Low Cutting Force 4-Notch / Low Cutting Force Without Notch
MSRS90... SPMT 180616EN-NB3 SPMT 180616EN-NB4 SPMT 180616EN-NB3P SPMT 180616EN-NB4P SPMT 180616EN-V
INDEX
T
Spare Parts � E56
Recommended Cutting Conditions � E56
� Caution when Installing Notched Inserts When installing the inserts, match the number on the top of insert to the number of the cutter body.
It is important to install the appropriate notched insert into the correct position. Failure to
do so may result in damage to the toolholder body. The appropriate insert is marked on
the pocket of the cutter body. Same Number
Same Number
No. of Inserts
No. of No. of No. of
Description Notched
Inserts Flutes Stages
NB3(P) NB4(P)
MSRS 90100R-1-6T 6 1 3 3
90100R-2-6T 12 6 2 6 6
90100R-4-6T 24 4 12 12
MSRS 903000R-1-4T
903000R-2-4T HH1/2-1.25
90º LEAD
Cartridge
E 903000R-4-4T
Without
- - - -
MSRS 904000R-1-6T SB-60120TR TT-25L
904000R-2-6T MP-1
Recommended Torque for
MSRS 905000R-1-8T Insert Clamp 7.5 N·m
-
MSRS 906000R-1-8T MAP-1806M - SB-40140TR DT-15
Cartridge
With
908000R-1-10T
Recommended Torque for Cartridge Clamp 3.5 N·m
9010000R-1-12T
MSRS 90080R-ß-4T HH16X45
Cartridge
Without
90100R-ß-6T - - - - HH20X55
90125R-ß-8T
MSRS 90160R-ß-8T MAP-1806M*1 MAP-1806S*2 SB-40140TR DT-15
Cartridge
-
With
Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.
800.823.7284
E56 Visit us online at KyoceraPrecisionTools.com
MSRS90
GRADES
Cutting Conditions
Workpiece Overhang Length
D.O.C. × ae (in)
Chip Removal Rate
Overhang Length A (in) A
Material A (in) Cutting Speed (Vc) Feed Rate (fz) (in3/min)
< 4.72 Vc = 590sfm fz = 0.008ipt 0.59 × 3.15 50.41
Cast Iron 4.72~7.87 Vc = 590sfm fz = 0.008ipt 0.59 × 1.57 25.20
LINEUP / INSERTS
� 7.9 Vc = 425sfm fz = 0.004ipt 0.59 × 1.57 16.05
< 4.72 Vc = 490sfm fz = 0.008ipt 0.59 × 3.15 42.05
B
Carbon Steel 4.72~7.87 Vc = 490sfm fz = 0.008ipt 0.59 × 1.57 20.99
� 7.91 Vc = 325sfm fz = 0.004ipt 0.59 × 1.57 13.97
75º LEAD
7.91in and over Vc = 425sfm fz = 0.004ipt 1.18×0.98 20.08 D
Less than 4.72in Vc = 490sfm fz = 0.008ipt 1.18×1.97 52.54
Carbon Steel 4.72~7.87in Vc = 490sfm fz = 0.008ipt 1.18×1.18 31.55
7.91in and over Vc = 325sfm fz = 0.004ipt 1.18×0.98 17.51
90º LEAD
MSRS90100R-4-6T E
Workpiece Overhang Length Cutting Conditions Chip Removal Rate
D.O.C. × ae (in)
Material A (in) Cutting Speed (Vc) Feed Rate (fz) (in3/min)
Less than 5.51in Vc = 590sfm fz = 0.008ipt 2.36×0.79 50.41
HIGH FEED
Cast Iron 5.51in~7.87in Vc = 590sfm fz = 0.008ipt 2.36×0.39 25.20
F
7.91in and over Vc = 425sfm fz = 0.004ipt 2.36×0.39 16.05
Less than 5.51in Vc = 490sfm fz = 0.008ipt 2.36×0.79 42.05
Carbon Steel 5.51in~7.87in Vc = 490sfm fz = 0.008ipt 2.36×0.39 20.99
MULTI-FUNCTION
7.91in and over Vc = 325sfm fz = 0.004ipt 2.36×0.39 13.97
G
� Case Studies
Ductile Iron, 60-40-8 Chrome-Moly Steel
SLOT MILLS
• Industrial Parts • Construction Machine Part H
• Vc = 490 sfm • Vc = 660 sfm
19.685”
• D.O.C. × ae = 0.236" × 2.559" • D.O.C. × ae = 0.394" × 1.968"
MSRS90 Chip Removal = 15.7 in /min 3 MSRS90 Chip Removal = 12.2 in /min 3
(PR1210) (PR1230)
Competitor A 6.5 in /min
3 Competitor B 9.3 in /min
3 K
MSRS90 doubled the cutting efficiency compared to competitor A. Competitor A required 2 passes MSRS90 improved the cutting efficiency to 1.3 times that of competitor B. Competitor C machined with
(D.O.C.×ae=0.118×2.56"). MSRS90 completed the cut in only 1 pass. Cutting time was reduced. D.O.C.×ae=0.20x1.97". Tool cost is reduced to 1/3 although competitor C is expensive using 2-corner
inserts. MSRS90 reduced machining cost as well as improved cutting efficiency.
TOOL HOLDING
(User Evaluation) (User Evaluation)
O
Tool Steel Structural Steel
78.7
4”
• Shipbuilding Parts • Power Generation Parts
SPARE PARTS
Cutting Surface
• Vc = 490 sfm 1.97 • Vc = 530 sfm
”
P
• D.O.C. × ae = 0.394" × 0.394"~1.968" • D.O.C. × ae = 0.394" × 0~0.787"
29.13”
• fz = 0.004 ipt (Vf = 9.449 ipm) • fz = 0.006 ipt (Vf = 19.69 ipm)
5.91”
7.87”
R
MSRS90 Chip Removal = 7.32 in /min 3 MSRS90 12 faces/edge
(PR1230) (PR1230)
Competitor C 3.66 in /min
3 Competitor D 8 faces/edge
INDEX
MSRS90 doubled the cutting efficiency compared to competitor C (D.O.C.×ae=0.197×0.394~1.968"). MSRS90 improved tool life to 1.5 times that of competitor D. Competitor D required 2 passes T
MSRS90 doubled the axial D.O.C. due to lower cutting forces. MSRS90 can increase D.O.C. as the cutting (D.O.C.×ae=0.472×0~0.394") with a low feed rate (Vf=15.748ipm). Competitor D was very noisy due
speed (Vc=325 increases to 490). This resulted in total cutting efficiency improvement. to large cutting forces. MSRS90 reduces the cutting force and noise level.
(User Evaluation) (User Evaluation)
800.823.7284
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MSR
PR1210
(for Cast Iron)
90º LEAD
Notched inserts reduce cutting forces, and enable high feed rates by reducing chatter
Improved chip evacuation and low cutting forces due to the special chipbreaker designs
Enables heavy milling and deep cutting, and also drastically improves cutting efficiency (Reduced Cycle Time)
4000
Cutting Force (N)
4066N
3000
Notch Notch
Combined Force
Combined Force
2000
1000
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MSR
GRADES
%
%
E
A
E C
C
LINEUP / INSERTS
B
&
&
B
)
4
4
E m
% E m
'JH C
Drawing
Dimensions (in) Rake Angle
Stages
Weight
Inserts
75º LEAD
No. of
No. of
No. of
Flutes
Stock
(kg)
Part Number
ØD Ød Ød1 Ød2 H E a b S A.R. R.R.
90º LEAD
- +9° -5° E
4000R-1-1.5ID Þ 6 6 1 1.970 0.925 Fig.1 1.6
4.00 1.50 1.610 1.260 0.310 0.500
4000R-2-1.5ID Þ 12 6 2 2.760 1.770 Fig.2 2.2
HIGH FEED
� Spare Parts F
Spare Parts
Anti-Seize
Clamp Screw Wrench Shim Clamp Screw Wrench Compound
MULTI-FUNCTION
Part Number
MP
-1
G
SLOT MILLS
MSR 3000R...
MP-1
MSR 4000R... For Insert Clamp For Shim Clamp H
Part Number K
3-Notch 4-Notch 3-Notch / Low Cutting Force 4-Notch / Low Cutting Force
TOOL HOLDING
MSR 3000R...
MSR 4000R...
APMT 2506ßßER-NB3 APMT 2506ßßER-NB4 APMT 250616ER-NB3P APMT 250616ER-NB4P O
Custom-Ordered
APMT 250616EL-NB3 APMT 250616EL-NB4 - -
Left-hand Cutter
Recommended Cutting Conditions � E62
SPARE PARTS
P
TECHNICAL
R
INDEX
Rake Angle
% %
%
E
%
E
E E
C
Ø63~Ø80
C
C
C
A.R. R.R.
B
&
B
+9° -8°
&
&
&
)
)
Ø100~
)
4
4
4
4
E E
A.R. R.R.
m m
E
%
% E
m E m +9° -5°
E %
% 'JH 'JH %
%
E E
C C
'JH 'JH
B
B
&
&
%
E
% C E %
E %
C E C \E \E
B
)
(
&
4
(
&
(
&
)
)
)
4
E E
4
E E E E $
m m $ $
E % m m $
% % m
% %
Drawing
Dimensions (mm)
Stages
Weight
Inserts
E
No. of
No. of
No. of
Flutes
Stock
(kg)
Part Number
ØD ØD1 Ød Ød1 Ød2 H E a b S Ød3 Ød4 Ød5 Ød6 ØC ØC1 G
MSR 063R-1 ß 4 1 65 23.5 Fig.1 0.8
4 63 50 1.000" 20 14 1.024" 0.236" 0.375" - - - - - - -
063R-2 ß 8 2 85 45 Fig.3 1.0
080R-1 ß 4 1 50 23.5 Fig.1 1.1
55 1.000" 20 14 1.024" 0.236" 0.375"
080R-2 ß 2 1.6
8 70 45 Fig.3
080R-2-31.75 ß 4 80 70 1.250" 27 18 1.260" 0.315" 0.500" - - - - - - - 1.7
080R-4 Þ 4 55 1.000" 20 14 1.024" 0.236" 0.375" 2.6
16 115 90 Fig.5
080R-4-31.75 ß 70 1.250" 27 18 1.260" 0.315" 0.500" 2.7
100R-1 ß 6 1 50 23.5 Fig.2 1.6
100R-2 ß 12 6 2 100 70 1.250" 42 - 70 1.260" 0.315" 0.500" 45 - - - - - - - Fig.4 2.2
100R-4 ß 24 4 115 90 Fig.6 3.6
125R-1 Þ 6 1 60 23.5 Fig.2 3.5
125R-2 ß 12 6 2 125 85 1.500" 54 - 70 1.496" 0.394" 0.625" 45 - - - - - - - Fig.4 3.8
125R-4 ß 24 4 115 90 Fig.6 6.1
160R-1 ß 8 1 60 23.5 Fig.2 5.8
160R-2 ß 16 8 2 160 100 2.000" 68 - 70 1.496" 0.433" 0.750" 45 - - - - - - - Fig.4 6.4
160R-4 ß 32 4 115 90 Fig.6 10.7
200R-1 ß 10 1 60 23.5 Fig.7 7.5
10 200 130 1.875" - - 1.496" 0.551" 1.000" 18 26 - - 101.6 - 32
200R-2 ß 20 2 80 45 Fig.8 10.4
250R-1 ß 12 1 60 23.5 Fig.7 10.9
12 250 130 1.875" - - 1.496" 0.551" 1.000" 18 26 - - 101.6 - 32
250R-2 ß 24 2 80 45 Fig.8 14.7
315R-1 � 14 14 1 315 220 1.875" - - 60 1.378" 0.551" 1.000" 23.5 17 27 22 32 101.6 177.8 25 Fig.9 16.0
· Shim is not available for MSR063R (ØD=63). Spare Parts � E61
· Mounting bolt (HH12x40) is included for MSR063R and MSR080R. Mounting bolt (HH16x45) is included for MSR080R-O-31.75.
· It is not recommended using only top edge part (D.O.C.=30mm) for 4 stages type. If D.O.C. is small, use 1 stage or 2 stage type. Applicable Inserts � E61
· Deep slotting is not recommended with these cutters.
� Toolholder Dimensions (Metric Bore Dia. Ød ) Drawing
Dimensions (mm)
Stages
Weight
Inserts
No. of
No. of
No. of
Flutes
Stock
� MSR-BT50
GRADES
A
4
Ø100mm
Ø100mm
4
4
ØD
ØD
4
4
4
4
3
3
3
LINEUP / INSERTS
BT-50 Arbor BT-50 Arbor
0°
0°
S 38mm S 38mm
L 101.8mm L 101.8mm B
Fig.1 Fig.2
� Toolholder Dimensions
75º LEAD
080R-BT50-4 ß 16 4 160 90 Fig.1 6.9
4 80 D
080R-BT50-5 ß 20 5 180 111 Fig.2 7.4
100R-BT50-4 ß 24 4 160 90 Fig.1 9.6
6 100 +9° -5°
100R-BT50-5 ß 30 5 180 111 Fig.2 10.5
� Spare Parts
90º LEAD
Spare Parts
E
Anti-Seize
Clamp Screw Wrench Shim Clamp Screw Wrench Compound
Part Number
HIGH FEED
MP
-1
F
MSR 063R-� - - -
MSR 080R-� SB-60120TR TT-25L MAP-2506 SB-40140TR DT-15
MP-1
MULTI-FUNCTION
For Insert Clamp For Shim Clamp
~
315R-�
MSR 063R-BT50-ß - - -
G
SB-60120TR TT-25L
MSR 080R-BT50-ß MAP-2506 SB-40140TR DT-15 MP-1
100R-BT50-ß For Insert Clamp For Shim Clamp
SLOT MILLS
Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.
H
� Applicable Inserts
Applicable Inserts � B18
3-Notch 4-Notch 3-Notch / Low Cutting Force 4-Notch / Low Cutting Force
MSR...
MSR...M
APMT 2506ßßER-NB3 APMT 2506ßßER-NB4 APMT 250616ER-NB3P APMT 250616ER-NB4P K
Custom-Ordered
APMT 250616EL-NB3 APMT 250616EL-NB4 - -
Left-hand Cutter
TOOL HOLDING
Recommended Cutting Conditions � E62
� Caution when Installing Notched Inserts
See Page � E52 O
(No. of Inserts - Example)
It is important to install the appropriate notched insert into the correct position. No. of Inserts
Failure to do so may result in damage to the toolholder body. The appropriate No. of No. of
Part Number Notched
Inserts Flutes
SPARE PARTS
R
When installing the insert with corner-radius 4.0mm, additional modifications for the body will be necessary.
Refer to the table below for the recommended modifications.
Additional Processing * Round- chamfer additional
Insert Corner-R(r�) processing is recommended.
INDEX
1SFQSPDFTTJOH 1PTUQSPDFTTJOH
* For MSR, cutting speed should be carefully adjusted depending on the length of toolholder protruding from the end of machine spindle. � :1st Recommendation � : 2nd Recommendation
· When the protruding length of toolholder is small, set the cutting speed to slightly higher than the recommended cutting conditions.
· When the protruding length of toolholder is large, set the cutting speed to slightly lower than the recommended cutting conditions.
MSR100R-2 4
A
Workpiece Overhang Length Cutting Conditions Chip Removal Rate
D.O.C. × ae (in) 4
Material A (in) Cutting Speed (Vc) Feed Rate (fz) (in3/min)
< 5.12 Vc = 590sfm fz = 0.008ipt 1.57 × 1.57 67.13 4 3
Cast Iron 5.12~9.06 Vc = 590sfm fz = 0.008ipt 1.57 × 0.79 33.56
4
� 9.09 Vc = 400sfm fz = 0.008ipt 1.57 × 0.79 22.46 3
MSR100R-4
Workpiece Overhang Length Cutting Conditions Chip Removal Rate
D.O.C. × ae (in)
Material A (in) Cutting Speed (Vc) Feed Rate (fz) (in3/min)
< 7.09 Vc = 590sfm fz = 0.008ipt 2.95 × 0.79 63.16
Cast Iron 7.09~11.02 Vc = 590sfm fz = 0.008ipt 2.95 × 0.39 31.61
� 11.06 Vc = 400sfm fz = 0.008ipt 2.95 × 0.39 21.05
< 7.09 Vc = 500sfm fz = 0.008ipt 2.95 × 0.79 52.66
Carbon Steel 7.09~11.02 Vc = 500sfm fz = 0.008ipt 2.95 × 0.39 26.30
� 11.06 Vc = 325sfm fz = 0.008ipt 2.95 × 0.39 17.39
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MSR
� Recommended Cutting Conditions (Slotting)
MSR100R-1
GRADES
Cutting Conditions
Workpiece Overhang Length
D.O.C. × ae (in)
Chip Removal Rate A
Material A (in) Cutting Speed (Vc) Feed Rate (fz) (in3/min)
< 3.94 Vc = 590sfm fz = 0.008ipt 0.55 × 3.94 58.95
LINEUP / INSERTS
Cast Iron 3.94~7.87 Vc = 500sfm fz = 0.008ipt 0.28 × 3.94 24.59
� 7.91 Vc = 400sfm fz = 0.008ipt 0.16 × 3.94 11.23 B
< 3.94 Vc = 500sfm fz = 0.008ipt 0.28 × 3.94 24.59
Carbon Steel 3.94~7.87 Vc = 400sfm fz = 0.008ipt 0.16 × 3.94 11.23
75º LEAD
D
Cast Iron 5.12~9.06 Vc = 500sfm fz = 0.008ipt 0.28 × 3.94 24.59
� 9.09 Vc = 400sfm fz = 0.008ipt 0.16 × 3.94 11.23
< 5.12 Vc = 500sfm fz = 0.008ipt 0.28 × 3.94 24.59
90º LEAD
Carbon Steel 5.12~9.06 Vc = 400sfm fz = 0.008ipt 0.16 × 3.94 11.23 E
� 9.09 Vc = 325sfm fz = 0.008ipt 0.12 × 3.94 6.96
MSR160R-1
Workpiece Overhang Length Cutting Conditions Chip Removal Rate
HIGH FEED
D.O.C. × ae (in)
Material A (in) Cutting Speed (Vc) Feed Rate (fz) (in3/min) F
< 3.94 Vc = 600sfm fz = 0.008ipt 0.39 × 6.30 56.63
Cast Iron 3.94~7.87 Vc = 500sfm fz = 0.008ipt 0.20 × 6.30 28.32
MULTI-FUNCTION
� 7.91 Vc = 400sfm fz = 0.008ipt 0.16 × 6.30 14.83
< 3.94 Vc = 500sfm fz = 0.008ipt 0.20 × 6.30 23.43
G
Carbon Steel 3.94~7.87 Vc = 400sfm fz = 0.008ipt 0.12 × 6.30 14.04
� 7.91 Vc = 325sfm fz = 0.008ipt 0.08 × 6.30 6.22
SLOT MILLS
MSR160R-2 H
Workpiece Overhang Length Cutting Conditions Chip Removal Rate
D.O.C. × ae (in)
Material A (in) Cutting Speed (Vc) Feed Rate (fz) (in3/min)
TOOL HOLDING
O
SPARE PARTS
P
TECHNICAL
R
INDEX
800.823.7284
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MSR
Q&A
Q-1 What cutting conditions are recommended in most cases for MSR? In case of MSR100R-2
e.g.) Load Meter 120% e.g.) Load Meter 90%
A-1 Vc= 500sfm, fz = 0.008ipt, larger cutting depth and smaller cutting width 1st Pass D.O.C. × ae:
0.59×2.95"
3rd Pass 2nd Pass 1st Pass
2nd Pass
D.O.C × ae:
A-2 Maximum spindle revolution should be lower than 4000RPM. BT50 or larger.
* The reason it is not recommended for high RPM spindle machines is due to their lower torque value.
* Although MSR works with BT40 shank, maximum available fz is about 0.004ipt.
Q-3 What are the points to remember when using a lower horsepower machine?
A-3 Do not use large size cutters. Ø2.5" or Ø3.0" are recommended
Increase cutting speed and decrease feed rate.
Set up conditions to get the largest available torque by checking torque curve of the machine.
In conditions of Vc = 500sfm, insufficient torque was amiable due to being in high gear.
In this case, use Vc which can exert enough torque, such as Vc = 400sfm.
90º LEAD
Example:
A-5 Chip Weight: 1543lbs/Corner (Result by PR660)
Cutting Time: 90min. (Calculated Value)
Cutting Distance: 213.25ft (Calculated Value)
Metal Removal Rate? � About 17.20lbs Chips Removed per Minute
Tool Life Time = 1543lbs (Chip Weight) ÷ 17.20lbs (Chip Evacuation Amount per 1min) = 90min
Cutting Distance = 90min (Time by the End of Tool Life) x 28.228ipm (Table Feed Ratio per 1min) = 213.25ft
* Cutting Vc = 490sfm, D.O.C. x ae: 0.787" x 2.756", Vf = 28.228ipm.
* Tool: MSR100R-2 (6 Flutes)
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DMC
GRADES
A
Ødh7
Fig.1
ØD +0
-0.2mm
4° S
�2
LINEUP / INSERTS
�1
L
B
Ødh7
Fig.2
� Toolholder Dimensions
75º LEAD
Rake Angle Spare Parts D
Dimensions (mm) (°) Clamp Screw Wrench
Drawing
Inserts
No. of
Stock
Part Number
ØD Ød L �1 �2 S A.R. R.R.
90º LEAD
E
DMC 810-S16 ß 10 -11°
27 16 +3°
811-S16 ß 11
90 -10°
812-S16 ß 12 31
HIGH FEED
1 20 +5°
813-S16 ß 13 16 28.5 -9° F
814-S16 ß 14
33.5 -8°
815-S16 ß 15 8.5 Fig.1 SB-2545TR FT-8
100 25 +6°
816-S16 ß 16 -4°
MULTI-FUNCTION
2 31
818-S20 ß 18 -3°
820-S20 ß 20
20
-6° G
36 30
822-S25 ß 3 22 120 +8°
25 -5°
825-S25 ß 25 46 40
DMC 810 ß 10 10 70 20 -6°
SLOT MILLS
1 - 8.5 +3° Fig.2 SB-2545TR FT-8
812 ß 12 12 80 25 -5°
H
DMC 014 ß 14 +3° -4°
1 16 90 25
016 ß 16 - 11.0 +4° -2° Fig.2 SB-3060TR FT-10
020 ß 2 20 20 110 30 +5° 0°
Part Number
NDCT 831TR
DMC8ßß(-Sßß) NDMM 831ER-SP
NDCT 831FR
TOOL HOLDING
NDCT 032TR NDMM 031ER-SP
DMC0ßß NDCT 032FR NDMM 032ER-SP O
� DMC Recommended Cutting Conditions
Recommended Insert Grade (Vc sfm)
Workpiece Feed Rate Max. D.O.C. (in)
SPARE PARTS
Cermet Carbide
Material fz (ipt)
TN100M KW10 Cutting Dia. (ØD) Slotting (D.O.C.) Shouldering (D.O.C. x ae) P
� ~Ø12mm 0.079 0.236 x 0.079
Carbon Steel ~0.008 -
390~660 Ø14mm~ 0.118 0.354 x 0.118
� ~Ø12mm 0.079 0.236 x 0.079
Alloy Steel ~0.008 -
330~590 Ø14mm~ 0.118 0.354 x 0.118
TECHNICAL
ØD +0
-0.2mm 4°
Ødh7
Fig.1
S
�
L
ØD +0
-0.2mm
4°
Ødh7
Fig.2
S
�
L
� Toolholder Dimensions
Rake Angle Spare Parts
Dimensions (mm) (°) Clamp Set Clamp Screw Wrench
Drawing
Inserts
No. of
Stock
Part Number
90º LEAD
E ØD Ød L � S A.R. R.R.
� Applicable Inserts
When installing inserts with corner-R(r�) over 2.0mm, grind off the corner part of the tool's
Applicable Inserts � B20 insert pocket to avoid contact with the workpiece.
Additional modifications for the body will be necessary. Ref. to the table below for the
recommended modifications.
(Additional grind off is not necessary when corner-R(r�) is 0.8mm or less.)
Part Number
Insert Corner-R(r�) Additional Processing Dimension to Body Corner (mm)
2.0 R1.0
3.0 R1.6
DMC 316SXT 4.0 R2.0
320SX NDCW 3205TR * Round- chamfer additional processing is recommended.
NDCW 321TR When applying chamfer, do not cut away too much.
325SX NDCW 322TR
332SX NDCT 322TR
NDCW 325TR NDMM 321ER-SP
NDCT 322FR
340SX NDCW 3275TR NDMM 322ER-SP
(NDCT 322TRX)
DMC 320SX-200 NDCW 3210TR
(NDCW 322TRX) Additionally
325SX-220 Processed Insert with
(NDCW 322FRX) Body Corner Large Corner-R(r�)
332SX-250
Pre-processing Post-processing
Inserts in parenthese ( ) are applicable, however toolholder will be further out from insert bottom.
(See lower section of � E67
GRADES
ØD +0
A
-0.2mm
Ødh7
LINEUP / INSERTS
S
4° � B
L
� Toolholder Dimensions
Part Number
ØD Ød L � S A.R. R.R.
75º LEAD
D
DMC 316H ß 16 16 90 +5° -3.5°
1 30 SB-4060TR
320H ß 20 20 110 +6°
-2°
325H ß 25 25 120 14.0 FT-15
332H ß 2 32 130 40 +8° SB-4065TR
90º LEAD
340H ß 40
32
150
0°
E
� Applicable Inserts
Applicable Inserts � B20 Applicable PCD Inserts � B26
HIGH FEED
F
Part Number
MULTI-FUNCTION
DMC 316H
320H
G
NDCW 3205FRX-NE
NDMM 321ER-SP NDCW 322TRX
325H NDCT 322TRX NDCW 3205FRX
NDMM 322ER-SP NDCW 322FRX
332H (PCD)
340H
SLOT MILLS
� DMC-H Recommended Cutting Conditions H
Recommended Insert Grade (Vc sfm)
Workpiece Feed Rate Max. D.O.C. (in)
Cermet Carbide PCD
Material fz (ipt)
TOOL HOLDING
� � � ~Ø20mm 0.157 0.315 x 0.157
Non-ferrous Metals ~0.008 -
330~980 980~1640 980~1640 Ø25mm~ 0.236 0.551 x 0.236
� :1st Recommendation � : 2nd Recommendation
O
• Above inserts are also applicable to DMCßßßSX type, but the conventional NDCW1503ßßTR type insert is not applicable for this end mill.
Insert Insert
Part Number Part Number
NDC...TRX NDCW...TR NDC...TRX NDCW...TR
SPARE PARTS
DMC-H No Interference of Relieve Surface Less Relief DMC-SX No Interference of Relieve Surface No Interference of Relieve Surface
(D.O.C. Must be Under 0.197") Toolholder
nce
TECHNICAL
rfere
f
elie
rfere
terfe
R
sR
te
Inte
No In
No In
Les
No
Cutt
ing
A.R Dia
. . A.R.
INDEX
Insert Insert
T
A A Direction A Direction B B Direction B Direction
ØD +0
-0.2mm
Ødh7
Fig.1
15
S
45mm
�
L
ØD+0
-0.2mm
Ødh7
Fig.2
15
S
�
L
� Toolholder Dimensions
90º LEAD
Drawing
Inserts
No. of
Stock
Part Number
ØD Ød L � S A.R. R.R.
� Applicable Inserts
Applicable Inserts � B24
Part Number
MEAL 25-S25
TEMT 250624-AQ
50-S32 Recommended Cutting Conditions � E69
GRADES
ØD +0
-0.2mm A
Ødh7
LINEUP / INSERTS
B
S
�
L
75º LEAD
Inserts
No. of
Stock
Part Number D
ØD Ød L � S A.R. R.R.
2S 5E
MTPS 216 � 1 16 16 80 25 +3° -5°
90º LEAD
9.0 CPS-2S FT-15
220 � 2 20 20 90 30 +5° -4° E
MTES 325 � 2 25 25 110 35 +11°
-2°
330 � 2 30 32 125 45 13.5 CPS-5E FT-15
+15°
335 � 3 35 32 125 45 0°
HIGH FEED
� Applicable Inserts F
Applicable Inserts
� B12 � B26 (PCD) � B12 � B12 � B26 (PCD)
MULTI-FUNCTION
Part Number G
SLOT MILLS
TPG 2205 H
TPG 221 TPG 2205
MTPS 216 TPG 222 TPG 221 - - -
220
TPM 221 TPG 222
(KPD010)
KPD001
PR1225
PR1210
TOOL HOLDING
KW10
TN60
TC60
Ød
ØD
S
L1
Fig.1
ØD
Ød
ØD
Ød
S S
L1
L1
L L
Fig.2 Fig.3
90º LEAD
E � Toolholder Dimensions
Rake Angle Spare Parts
Max. Ramping
Dimensions (in) (°) Clamp Screw Wrench
Angle (°)
Drawing
Inserts
No. of
Stock
Part Number
ØD Ød L L1 S A.R. R.R.
� Applicable Inserts
Applicable Inserts � B25
Part Number
GRADES
A
LINEUP / INSERTS
ØD
Ød
Bottom Row Insert B
75º LEAD
D
� Toolholder Dimensions
Rake Angle Spare Parts
Dimensions (in) (°) Clamp Screw Wrench
Inserts
90º LEAD
No. of
No. of
Flutes
Stock
Part Number E
ØD Ød L L1 S A.R. R.R.
HIGH FEED
1500-2000-LE Þ 8 2 1-1/2 1-1/4 4.91 2.63 2.00 5° -2° T10 F
SCR-30
2000-2775-LE Þ 10 2 1-1/2 6.25 3.50 2.77 5° 0
� Applicable Inserts
MULTI-FUNCTION
Applicable Inserts � B25 G
Part Number
SLOT MILLS
H
XPMT 15T3.. XPMT 15T308
EM ...-LE
(Bottom Row) (Side Row)
TOOL HOLDING
Carbon Steel 0.003~0.006 - - -
600~1200 600~1200 300~700 250~650
� � � � O
Mold Steel 0.003~0.006 - - -
400~700 400~700 250~600 250~600
� � � � �
Stainless Steel 0.002~0.006 - -
300~800 300~800 300~600 300~500 300~800
SPARE PARTS
� � � �
Cast Iron 0.003~0.008 - - -
400~1200 400~1200 400~800 300~500 P
� � �
Non-ferrous Metals 0.005~0.007 - - - -
1500~1800 1500~1800 2000~4000
* Apply sufficient amount of coolant �: 1st Recommendation �: 2nd Recommendation
TECHNICAL
R
INDEX
Ød1
b
H
S
ØD 90°
� Toolholder Dimensions
Rake Angle Spare Parts
Dimensions (in) (°) Clamp Screw Wrench
Inserts
90º LEAD
No. of
Stock
E Part Number
ØD Ød1 S b H A.R. R.R.
� Applicable Inserts
Applicable Inserts � B25
Part Number
FM 2000-90-RH
XPMT 15T3..
3000-90-RH
� FM-AL Fixed Pocket Face Mill (Aluminum Machining) Shouldering Slotting Facing
Ød
GRADES
b A
LINEUP / INSERTS
H
B
S
0°
ØD
Max. Ramping
Dimensions (in) (°) Clamp Screw Wrench
Angle (°)
Inserts
No. of
Stock
75º LEAD
Part Number D
ØD Ød H b S A.R. R.R.
90º LEAD
3000-90-AL Þ 6 3 3/8
4000-90-AL Þ
1 E
8 1.570 0.64 8° SCR-02 T15
4000-90-AL-125 Þ 4 1-1/4 1/2 +5° +0°
AL-4000-90-5 Þ 5 1 3/8
5000-90-AL Þ 10 5 1-1/2 5/8
HIGH FEED
F
� EM-AL Fixed Pocket End Mill (Aluminum Machining)
MULTI-FUNCTION
G
ØD
Ød
0°
SLOT MILLS
L2
H
L1
L
Part Number
ØD Ød L L1 L2 S A.R. R.R.
K
EM 0750-AL Þ 3/4 -8°
3.360 2.351 1.350 0.30 SCR-01 T7
0875-AL Þ 7/8 -5°
3/4
1000-AL Þ 2 1 -10°
TOOL HOLDING
3.380 2.365 1.360 8°
1250-AL Þ 1-1/4 -7°
1500-AL Þ 1-1/2 4.000 2.864 1.740
0.64
+5° -5°
SCR-02 T15 O
1
2000-AL Þ 3 2 4.250 3.110 1.990 -2°
EM 1000-2.75-AL Þ 3/4 4.780 3.780 2.750
1 -10°
1000-3.75-AL Þ 2 6.015 4.875 3.750 0.64 8° SCR-02 T15
SPARE PARTS
1
1250-2.125-AL Þ 1-1/4 4.433 3.293 2.125 -7°
P
� Applicable Inserts
Applicable Inserts � B25 � For Chamfering End Mills CM-AL for
Aluminum Cutting, See Page � K5
TECHNICAL
Part Number
R
FM AL-...
...-AL APET 1604..
INDEX
EM ...-AL T
+0
ØD -0.008”
Ød h7
S
L
� Toolholder Dimensions
Rake Angle Spare Parts
Dimensions (in) (°) Clamp Screw Wrench
Inserts
No. of
Stock
Part Number
ØD Ød L � S A.R. R.R.
90º LEAD
E MAP 100R10-S100 Þ 3
1.000 1.000 3.78 1.417
0.354
+9°
+10° SB-2560TR DT-8
� Applicable Inserts
Applicable Inserts � B18
Part Number
GRADES
A
ØD
Ød
LINEUP / INSERTS
B
S
3°
L
75º LEAD
(°) Clamp Screw Wrench D
Inserts
No. of
Stock
Part Number
ØD Ød L � S A.R. R.R.
FT-8 FT-15
90º LEAD
CEM 0375-1W Þ 1 0.375 0.375 0.75
0.374
-6°
SB-2545TR FT-8
E
0500-1W Þ 1 0.500 0.500 3.08 1.00 -5°
+3°
0625-1W Þ 1 0.625 0.625 -4°
1.18 0.591 SB-4STR FT-15
0750-1W Þ 1 0.750 0.750 3.21 -3°
HIGH FEED
CEM 0625-2W Þ 2 0.625 0.625 3.08 0.374 -4° SB-2545TR FT-8 F
1.18 +8°
0750-2W Þ 2 0.750 0.750 3.21 0.500 -3° SB-3060TR FT-10
1000-2W Þ 2 3.85
MULTI-FUNCTION
1.000 1.000 1.57 0.591 +3° -2° SB-4STR FT-15
1000-2W-7.5 Þ 2 7.50
G
CEM 1000-3W Þ 3 1.000 1.000 0.500 +8° -5° SB-3060TR FT-10
3.85 1.57
1250-3W Þ 3 1.250 1.250 0.591 +3° -3° SB-4STR FT-15
CEM 1500-4W Þ 4 1.500 1.250 3.85 1.57 0.591 +6° 0° SB-4STR FT-15
SLOT MILLS
H
� Applicable Inserts
Applicable Inserts � B20
CEM 0375-1W
NDCT 831FR
K
0500-1W 831R-B - NDMM 831ER-SP
832R-B
0625-2W
TOOL HOLDING
CEM 0750-2W
NDCT 032TR NDMM 031ER-SP O
NDCW 032TR
032FR 032ER-SP
1000-3W
CEM 0625-1W
SPARE PARTS
0750-1W P
1000-2W
NDCT 322FR NDCW 322TRX NDMM 321ER-SP
322FR-B 322FRX 322ER-SP
1000-2W-7.5
TECHNICAL
1250-3W R
1500-4W
INDEX
800.823.7284
E76 Visit us online at KyoceraPrecisionTools.com
HIGH FEED MILLNG
F1
MFH-RAPTOR HIGH FEED MILLING
0.197
Application Range
0.039
MFH
MFH Mini
GM LD FL
(General Milling) (Large D.O.C.) (Wiper Edge)
HIGH FEED
F
Shape
5,000 Shouldering
4,000
3,000
2,000
1,000
800.823.7284
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MFH-RAPTOR HIGH FEED MILLING
GRADES
Newly Developed A
Tougher Substrate
LINEUP / INSERTS
• For Ni-base heat resistant alloy and martensitic stainless steel Smooth TiN Layer
• High heat resistance and wear resistance with CVD coating
B
Smooth & less adhesion with
improved stability
• Improved stability due to thin film coating technology
Tough �-Al2O3 Layer
Prevents oxidation and wear of
CA6535
75º LEAD
High aspect ratio and micro columnar
MEGACOAT NANO coating technology TiCN coating layer improves abrasive D
wear resistance
• Improved stability due to thin film coating technology
MEGACOAT NANO
PR1535 Layer Structure
90º LEAD
E
� Wear Resistance Comparison
Alloy Tool Steel (D2) Ni-Base Heat-Resistant Alloys
HIGH FEED
0.012 0.012 F
Competitor E
Competitor D Competitor F CA6535 (GM)
Competitor C
MULTI-FUNCTION
0.008 0.008
G
Wear (in)
Wear (in)
PR1525 (GM)
0.004 0.004
SLOT MILLS
H
0.000 0.000
0 10 20 30 40 50 60 70 80 0 5 10 15 20
Cutting Time (min) Cutting Time (min)
� C
ase Studies
SFVAF22B 304
(Forged Alloy Steel) (Stainless Steell)
K
TOOL HOLDING
• fz = 0.0461 ipt • fz = 0.0472 ipt
• D.O.C. × ae = • D.O.C. × ae= O
0.059" × max. 6.299" 0.039" × 0.787"
• Dry • Dry
• MFH160R-14-8T (8 inserts) 3 Times the • MFH32-S32-10-2T (2 inserts) Chattering Reduced
• SOMT140520ER-GM Machined Portion Machining Efficiency • SOMT100420ER-GM
SPARE PARTS
Small machining noise even at 3 times higher feed rate. Competitor H caused chattering but MFH realized stable machining.
Good edge condition without chipping and stable machining. Good edge condition and long tool life.
INDEX
800.823.7284
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EM W
S!
E
MFH-RAPTOR
N
IT
a
E
E
H
H
3/8 24UNF
H
S
S
(Left-hand Thread)
S
Ød2 Ød2
Ød1 Ød1
ØD1 ØD1 Ød1
ØD ØD ØD1
ØD
Fig.1 Fig.2 Fig.3
Coolant Hole
Rake Angle
Dimensions (in)
Drawing
(°)
Weight
Inserts
No. of
Stock
RPM
Max
(kg)
Part Number
ØD1
ØD ØD2 Ød Ød1 Ød2 H E a b S *SL A.R. R.R.
GM LD FL
MFH 2000R-10-4T Þ 4 2.000 1.331 1.510 1.469 1.750 0.750 0.669 0.433 1.969 0.947 0.187 0.313 +10° -5° 0.4 10,000
2000R-10-5T Þ 5 2.000 1.331 1.510 1.469 1.750 0.750 0.669 0.433 1.969 0.947 0.187 0.313 +10° -5° 0.4 10,000
2500R-10-5T Þ 5 2.500 1.831 2.010 1.969 2.250 0.750 0.669 0.433 1.969 0.750 0.187 0.313 0.059 0.138 +10° -4° Yes Fig.1 0.7 8,800
2500R-10-6T Þ 6 2.500 1.831 2.010 1.969 2.250 0.750 0.669 0.433 1.969 0.750 0.187 0.313 +10° -4° 0.7 8,800
3000R-10-7T Þ 7 3.000 2.331 2.510 2.469 2.750 1.000 0.866 0.551 2.480 1.063 0.236 0.382 +10° -4° 1.3 7,600
HIGH FEED
Coolant Hole
Rake Angle
Dimensions (in)
Drawing
(°)
Weight
Inserts
No. of
Stock
RPM
Max
(kg)
Part Number
ØD1
ØD ØD2 Ød Ød1 Ød2 H E a b S *SL A.R. R.R.
GM LD FL
3/8 1.969 0.827 0.187 0.313
MFH 2000R-14-4T Þ 4 2.000 1.094 1.330 1.291 1.750 0.750 0.500 24UNF +10° -10° Yes Fig.2 0.4 8,800
NEW
2500R-14-4T Þ 4 2.500 1.594 1.830 1.791 2.250 0.750 0.669 0.433 1.969 0.750 0.187 0.313 +10° -10° 0.6 7,400
2500R-14-5T Þ 5 2.500 1.594 1.830 1.791 2.250 0.750 0.669 0.433 1.969 0.750 0.187 0.313 +10° -10° 0.6 7,400
3000R-14-5T Þ 5 3.000 2.094 2.330 2.291 2.750 1.000 0.866 0.551 2.480 1.063 0.236 0.382 +10° -9° 1.2 6,400
Yes Fig.1
3000R-14-6T Þ 6 3.000 2.094 2.330 2.291 2.750 1.000 0.866 0.551 2.480 1.063 0.236 0.382 0.079 0.197 +10° -9° 1.2 6,400
4000R-14-6T Þ 6 4.000 3.094 3.330 3.291 3.750 1.500 1.299 0.866 2.480 1.181 0.394 0.626 +10° -7° 2.3 5,600
4000R-14-7T Þ 7 4.000 3.094 3.330 3.291 3.750 1.500 1.299 0.866 2.480 1.181 0.394 0.626 +10° -7° 2.3 5,600
5000R-14-7T Þ 7 5.000 4.094 4.330 4.291 3.750 1.500 2.047 - 2.480 1.496 0.394 0.626 +10° -7° Yes 2.9 4,800
Fig.3
6000R-14-8T Þ 8 6.000 5.094 5.330 5.291 4.880 2.000 2.835 - 2.480 1.496 0.433 0.752 +10° -6° No 4.5 4,200
NEW
� B17, F10
SL
S
14°
)
ØD1
(16°
ØD
MFH 2000R-10-4T HH3/8-1.25(H)
Angle in ( ) is for SOMT14 Type
2000R-10-5T DTPM-15 HH3/8-1.25(H) SOMT100420ER-GM
Caution with Max. Revolution
2500R-10-5T SB-4090TRPN Recommended Torque for PST-IP15 MP-1 HH3/8-1.25(H) - SOMT100420ER-LD
When running an end mill or a
2500R-10-6T Insert Clamp 3.5 N·m HH3/8-1.25(H) SOMT100420ER-FL
cutter at the maximum revolution,
3000R-10-7T HH1/2-1.25(H) the insert or cutter may be
MFH 2000R-14-4T - XNS610*2 damaged by centrifugal force.
2500R-14-4T HH3/8-1.25(H)
Coat Anti-Seize Compound
2500R-14-5T HH3/8-1.25(H) (MP-1) thinly on portion of taper and
3000R-14-5T TTP-20 HH1/2-1.25(H) SOMT140520ER-GM thread prior to installation.
3000R-14-6T SB-50120TRP Recommended Torque for PST-IP20 MP-1 HH1/2-1.25(H) SOMT140520ER-LD
- *1 For prolonged insert and cutter
4000R-14-6T Insert Clamp 4.5 N·m - SOMT140514ER-FL
life, it is recommended to use the
4000R-14-7T - pre-set torque wrench to ensure
5000R-14-7T - proper insert screw force.
6000R-14-8T - Pre-Set Torque Wrench sold
separately.
(H) Optional coolant thru bolt available. Recommended Cutting Conditions � F11
*2 Differential screw (3/8-24UNF)
(Customer Service) 800.823.7284 - Option 1
(Technical Support) 800.823.7284 - Option 2 U.S. Stock Standard : Þ
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MFH-RAPTOR
GRADES
ØD2
Ød
ØD2 A
ØD2 Ø18 Ød
Ød b b
b
a
a
LINEUP / INSERTS
E
E
E
H
H
H
B
S
Ød2
Ød1 Ød1 Ød1
ØD1 Ø26
ØD1 Ød2
ØD
ØD ØD1
Coolant Hole
Rake Angle
Dimensions (mm)
75º LEAD
Drawing
(°)
D
Weight
Inserts
No. of
Stock
RPM
Max
(kg)
Part Number
ØD1
ØD ØD2 Ød Ød1 Ød2 H E a b S *1SL A.R. R.R.
GM LD FL
MFH 050R-10-4T ß 4 50 33 37.5 36.5 47 0.875" 19 11 50 0.748" 0.197" 0.331" +10° -5° 0.4 10,000
90º LEAD
Inch Bore Dia.
050R-10-5T ß 5 50 33 37.5 36.5 47 0.875" 19 11 50 0.748" 0.197" 0.331" +10° -5° 0.4 10,000
1.5
E
063R-10-5T ß 5 63 46 50.5 49.5 60 0.875" 19 11 50 0.748" 0.197" 0.331" 3.5 +10° -4° Yes Fig.1 0.7 8,800
* (1.2)
2
063R-10-6T ß 6 63 46 50.5 49.5 60 0.875" 19 11 50 0.748" 0.197" 0.331" +10° -4° 0.7 8,800
080R-10-7T ß 7 80 63 67.5 66.5 76 1.250" 26 17 63 1.260" 0.315" 0.500" +10° -4° 1.3 7,600
HIGH FEED
MFH 050R-10-4T-M ß 4 50 33 37.5 36.5 47 22 19 11 50 21 6.3 10.4 +10° -5° 0.4 10,000
F
050R-10-5T-M ß 5 50 33 37.5 36.5 47 22 19 11 50 21 6.3 10.4 +10° -5° 0.4 10,000
Metric Bore Dia.
MULTI-FUNCTION
063R-10-6T-22M ß 6 63 46 50.5 49.5 60 22 19 11 50 21 6.3 10.4 3.5 +10° -4° Yes Fig.1 0.7 8,800
*2(1.2)
063R-10-5T-27M ß 5 63 46 50.5 49.5 60 27 20 13 50 24 7.0 12.4 +10° -4° 0.7 8,800
G
063R-10-6T-27M ß 6 63 46 50.5 49.5 60 27 20 13 50 24 7.0 12.4 +10° -4° 0.7 8,800
SLOT MILLS
H
Coolant Hole
Rake Angle
Dimensions (mm)
Drawing
(°)
Weight
Inserts
No. of
Stock
RPM
Max
(kg)
Part Number
ØD1
ØD ØD2 Ød Ød1 Ød2 H E a b S *1SL A.R. R.R.
080R-14-5T ß 5 80 57 63 62 76 1.250" 26 17 63 1.260" 0.315" 0.500" +10° -8° Fig.1 1.3 6,400
Inch Bore Dia.
080R-14-6T ß 6 80 57 63 62 76 1.250" 26 17 63 1.260" 0.315" 0.500" 2 5 +10° -8° Yes Fig.1 1.3 6,400
100R-14-6T ß 6 100 77 83 82 96 1.250" 26 17 63 1.260" 0.315" 0.500" +10° -7° Fig.1 2.4 5,600 K
100R-14-7T ß 7 100 77 83 82 96 1.250" 26 17 63 1.260" 0.315" 0.500" +10° -7° Fig.1 2.4 5,600
125R-14-7T ß 7 125 102 108 107 100 1.500" 55 - 63 1.496" 0.394" 0.625" +10° -7° Fig.2 2.9 4,800
TOOL HOLDING
160R-14-8T ß 8 160 137 143 142 100 2.000" 72 - 63 1.496" 0.433" 0.750" 2 5 +10° -6° No Fig.2 3.9 4,200
MFH 063R-14-4T-22M ß 4 63 40 46 45 60 22 19 11.0 50 21 6.3 10.4 +10° -10° Fig.1 0.6 7,400
O
063R-14-5T-22M ß 5 63 40 46 45 60 22 19 11.0 50 21 6.3 10.4 +10° -10° Fig.1 0.6 7,400
160R-14-8T-M ß 8 160 137 143 142 100 40 68 66.7 63 32 9 16.4 2 5 +10° -6° No Fig.3 3.7 4,200
75 45°
DTPM TTP
� B17, F10
°
NEW
SL
S
14°
)
ØD1
(16°
MFH 050R-10-… ØD
Angle in ( ) is for SOMT14 Type
050R-10-…-M
Caution with Max. Revolution
HH10X30
When running an end mill or a
063R-10-… SB-4090TRPN DTPM-15
SOMT100420ER-GM cutter at the maximum revolution,
063R-10-…-22M PST-IP15 MP-1 SOMT100420ER-LD the insert or cutter may be
Recommended Torque for
Insert Clamp 3.5 N·m SOMT100420ER-FL damaged by centrifugal force.
063R-10-…-27M HH12X35
Coat Anti-Seize Compound
(MP-1) thinly on portion of taper and
080R-10-… HH16X40
thread prior to installation.
080R-10-…-M HH12X35 *For prolonged insert and cutter life,
it is recommended to use the pre-
063R-14-… set torque wrench to ensure proper
HH10X30
insert screw force.
063R-14-…-22M Pre-Set Torque Wrench sold
separately.
063R-14-…-27M HH12X35
100R-14-…-M -
125R-14-… -
160R-14-… -
800.823.7284
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MFH-RAPTOR
GRADES
A
ØD
LINEUP / INSERTS
ØD1
Ødh6
Fig.1
B
S
�
ØD1
Ødh6
LD Chipbreaker Fig.2
75º LEAD
Cutting Edge Dimensions
D
S
�
L
75 4 5 °
°
SL
90º LEAD
S
Ødh6
Fig.3
14°
ØD1
ØD
HIGH FEED
� Toolholder Dimensions with SOMT10 Inserts (Inch Size) F
Coolant Hole
Rake Angle
Dimensions (in)
Drawing
(°)
Weight
Inserts
No. of
Stock
RPM
Max
(kg)
Part Number
MULTI-FUNCTION
ØD1
ØD Ød L � S SL A.R. R.R.
GM LD FL G
MFH 1000-W100-10-2T Þ 2 1.000 0.331 0.508 0.469 1.000 5.500 3.173 +10° -5° 0.4 17,000
SLOT MILLS
1250-W125-10-2T Þ 2 1.250 0.581 0.758 0.719 1.250 6.000 2.750 +10° -5° 0.8 14,000
Standard Shank
H
(Weldon)
1250-W125-10-3T Þ 3 1.250 0.581 0.758 0.719 1.250 6.000 2.750 0.059 0.138 +10° -5° Yes Fig.3 0.8 14,000
J
1500-W150-10-4T Þ 4 1.500 0.831 1.008 0.969 1.500 6.000 2.000 +10° -5° 0.8 11,500
MFH 1000-S100-10-2T-8 Þ 2 1.000 0.331 0.508 0.469 1.000 8.000 4.750 +10° -5° 0.8 17,000
Long Shank
(Cylindrical)
Fig.2
1250-S125-10-2T-8 Þ 2 1.250 0.581 0.758 0.719 1.250 8.000 4.750 0.059 0.138 +10° -5° Yes 0.8 14,000
K
1500-S125-10-4T10 Þ 4 1.500 0.831 1.008 0.969 1.250 10.000 2.000 +10° -5° Fig.1 0.8 11,500
TOOL HOLDING
� Spare Parts and Applicable Inserts (Inch Size) O
Spare Parts Caution with Max. Revolution
When running an end mill or a cutter at the
Pre-Set Anti-Seize
Clamp Screw Wrench Applicable maximum revolution, the insert or cutter may be
Torque Wrench* Compound
SPARE PARTS
PST-IP15 MP-1
MFH…-10-… SOMT100420ER-LD
*For prolonged insert and cutter life, it is
Recommended Torque for
Insert Clamp 3.5 N·m SOMT100420ER-FL
R
recommended to use the pre-set torque wrench
to ensure proper insert screw force.
Recommended Cutting Conditions � F11 Pre-Set Torque Wrench sold separately.
INDEX
ØD1
Ødh6
Fig.1
S
�
L
Ødh6
Standard (Cylindrical)
Fig.2
ØD
LD Chipbreaker
ØD1
Cutting Edge Dimensions
Ødh6
Fig.3
75 4 5 °
S
°
�
SL
L
S
14°
ØD1
ØD
Ødh6
Fig.4
HIGH FEED
Coolant Hole
Rake Angle
Dimensions (mm)
Drawing
(°)
Weight
Inserts
No. of
Stock
RPM
Max
(kg)
Part Number
ØD1
ØD Ød L � S SL A.R. R.R.
GM LD FL
MFH 25-S25-10-2T ß 2 25 8 12.5 11.5 25 140 60 Fig.3 0.4 17,000
28-S25-10-2T ß 2 28 11 15.5 14.5 25 140 40 Fig.1 0.5 15,500
ß
Standard Shank
28-S25-10-2T-200
(Cylindrical)
28-S25-10-2T-300 ß
(Cylindrical)
GRADES
A
ØD
LINEUP / INSERTS
Ødh6
ØD1
Fig.1
B
S
�
L
LD Chipbreaker ØD
Cutting Edge Dimensions
75º LEAD
D
ØD1
Ødh6
Fig.2
75 4 5 °
°
SL
90º LEAD
S
S E
16°
ØD1 �
ØD L
HIGH FEED
� Toolholder Dimensions with SOMT14 Inserts (Metric Size) F
Coolant Hole
Rake Angle
Dimensions (mm)
Drawing
(°)
Weight
Inserts
No. of
Stock
RPM
Max
(kg)
Part Number
MULTI-FUNCTION
ØD1
ØD Ød L � S SL A.R. R.R.
GM LD FL
G
MFH 50-S42-14-3T ß 3 50 27 33 32 42 150 50 +10° -10° Fig.1 1.4 8,800
SLOT MILLS
80-S42-14-5T ß 5 80 57 63 62 42 150 50 +10° -8° Fig.2 2.3 6,400
H
TOOL HOLDING
to ensure proper insert screw force.
Recommended Cutting Conditions � F11 Pre-Set Torque Wrench sold separately. O
SPARE PARTS
P
TECHNICAL
R
INDEX
ØD L1 M1
H
A
ØD1
ØD2
LD Chipbreaker
Cutting Edge Dimensions
Ød
S A
B A-A Section
75 45°
°
L
SL
S
14°
ØD1
ØD
Coolant Hole
Rake Angle
Dimensions (mm) (°)
Inserts
No. of
Stock
RPM
Max
Part Number
ØD1
ØD ØD2 Ød L L1 M1 H B S SL A.R. R.R.
GM LD FL
MFH 25-M12-10-2T ß 2 25 8 12.5 11.5 23 12.5 57 35 M12×P1.75 19 10 17,000
HIGH FEED
- 0.079 16°
Ød
ØA
Wiper Edge T
End Mill Feed Rates Face Mill Feed Rates MEGACOAT NANO CVD
GRADES
Workpiece
MFH1000... MFH1250... MFH1500... A
MFH…R-10 MFH…-14 PR1535 PR1525 PR1510 CA6535
MFH25-... MFH32-... MFH40-...
� 0.020~0.032~0.039 � 0.020~0.039~0.059 � 0.020~0.047~0.071
Carbon Steel 0.020~0.059~0.079 - -
� 0.008~0.016~0.020 � 0.012~0.028~0.039 � 0.016~0.039~0.059 390~590~820 390~590~820
LINEUP / INSERTS
� 0.020~0.032~0.039 � 0.020~0.039~0.059 � 0.020~0.047~0.071
Alloy Steel 0.020~0.059~0.079 - -
� 0.008~0.016~0.020 � 0.012~0.028~0.039 � 0.016~0.039~0.059 330~520~720 330~520~720
B
Mold Steel � 0.020~0.028~0.032 � 0.020~0.032~0.047 � 0.020~0.039~0.063
0.020~0.047~0.071 - -
(~40HRc) � 0.008~0.012~0.016 � 0.012~0.024~0.032 � 0.016~0.032~0.047 260~460~590 260~460~590
75º LEAD
Gray Cast Iron
� 0.020~0.032~0.039 � 0.020~0.039~0.059 � 0.020~0.047~0.071
0.020~0.059~0.079 - - - D
� 0.008~0.016~0.020 � 0.012~0.028~0.039 � 0.016~0.039~0.059 390~590~820
90º LEAD
Alloy � 0.006~0.008~0.012 � 0.008~0.016~0.024 � 0.008~0.020~0.032 70~100~160 70~100~160
HIGH FEED
� 0.020~0.032~0.039 � 0.020~0.039~0.059 � 0.020~0.047~0.071 � 0.020~0.059~0.079 � 0.020~0.059~0.079
Alloy Steel - -
� 0.002~0.004~0.008 � 0.002~0.006~0.012 � 0.002~0.008~0.012 � 0.002~0.008~0.012 � 0.002~0.008~0.016 330~520~720 330~520~720
F
Mold Steel � 0.020~0.028~0.032 � 0.020~0.032~0.047 � 0.020~0.039~0.063 � 0.020~0.047~0.071 � 0.020~0.047~0.071
- -
(~40HRc) � 0.002~0.003~0.006 � 0.002~0.004~0.008 � 0.002~0.006~0.008 � 0.002~0.006~0.008 � 0.002~0.006~0.012 260~460~590 260~460~590
MULTI-FUNCTION
(40~50HRc) � 0.001~0.002~0.004 � 0.001~0.003~0.006 � 0.001~0.004~0.006 � 0.001~0.004~0.006 � 0.001~0.004~0.008 200~330~430 200~330~430
SLOT MILLS
Stainless Steel � 0.002~0.003~0.006 � 0.002~0.004~0.008 � 0.002~0.006~0.008 � 0.002~0.006~0.008 � 0.002~0.006~0.012 300~390~490
TOOL HOLDING
(40~50HRc) � 0.006~0.008~0.010 � 0.008~0.012~0.018 � 0.008~0.020~0.028 200~330~430 200~330~430
Austenitic
Stainless Steel
� 0.020~0.028~0.032
� 0.008~0.012~0.016
� 0.020~0.032~0.047
� 0.012~0.024~0.032
� 0.020~0.039~0.063
� 0.016~0.032~0.047
0.020~0.047~0.071
330~520~660 330~520~660
- - O
Martensitic � 0.020~0.028~0.032 � 0.020~0.032~0.047 � 0.020~0.039~0.063
FL Stainless Steel � 0.008~0.012~0.016 � 0.012~0.024~0.032 � 0.016~0.032~0.047
0.020~0.047~0.071
490~660~820
- -
590~790~980
0.020~0.047~0.071 - - -
Stainless Steel � 0.008~0.012~0.016 � 0.012~0.024~0.032 � 0.016~0.032~0.047 300~390~490
0.008~0.032~0.047 - -
Alloy � 0.006~0.008~0.012 � 0.008~0.016~0.024 � 0.008~0.020~0.032 70~100~160 70~100~160
R
� 0.008~0.016~0.024 � 0.008~0.020~0.035 � 0.008~0.024~0.039
Titanium Alloy 0.008~0.032~0.047 - -
� 0.006~0.008~0.012 � 0.008~0.016~0.024 � 0.008~0.020~0.032 130~200~260 100~160~230
� For D.O.C. � 0.039" • Machining with coolant is recommended for Ni-base Heat Resistant Alloy and Titanium Alloy �: 1st Recommendation �: 2nd Recommendation
� For D.O.C. 0.040 - 0.059" • The figure in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual
� For D.O.C. 0.040 - 0.138" machining situation.
INDEX
� For D.O.C. � 0.079" • Machining with CAT30 or equivalent, feed rate should be reduced to 25% of recommended cutting conditions T
� For D.O.C. 0.080 - 0.197" • Internal coolant is recommended for slotting applications
• For finishing, maximum recommended feed is f = 0.059 ipt for SOMT14-LD type, f = 0.035 ipt for SOMT10-LD type, f = 0.118 ipt for SOMT14-FL type,
f = 0.055 ipt for SOMT10-FL type
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MFH-RAPTOR
� Approximate Programming Radius Adjustment
Cutting Edge Approx. R Unmachined Part Max. Wall
Shape Holder Chipbreaker
Angle � (°) (in) K (in) Angle (°)
GM 10° 0.118 0.034 90°
Workpiece Side Wall
Max. Inclination Angle
(º) MFH…-10-… LD 14° 0.148 0.027 65°
� Ramping Data
MFH…-10-… MFH…-14-…
Cutter Dia. ØD (in) 1.00" - 1.25" - 1.50" 2.00" 2.50" 3.00" Cutter Dia. ØD (in) 2.00" 2.50" 3.00" 4.00" 5.00" 6.00"
Cutter Dia. ØD (mm) 25mm 28mm 32mm 35mm 40mm 50mm 63mm 80mm Cutter Dia. ØD (mm) 50mm 63mm 80mm 100mm 125mm 160mm
Max. Ramping Angle Max. Ramping Angle
5° 4.5° 4° 3.5° 3° 2.5° 2° 1° 2° 1.8° 1° 0.5° 0.4° 0.2°
� max (°) � max (°)
tan � max 0.087 0.078 0.070 0.061 0.052 0.043 0.035 0.017 tan � max 0.035 0.031 0.017 0.009 0.007 0.003
0.315"
F D.O.C. SOMT14 Type
Formula for Max. 0.453"
L= ñNBY
Cutting Length (L)
at Max. Ramping Angle tan � max %0$
• LD and FL chipbreakers are not available for plunging
• Reduce feed rate to fz � 0.008ipt when plunging
� Helical Milling
%I %SJMMJOH%JBNFUFS
• For Helical milling, use between Min. Drilling Dia. and Max. Drilling Dia.
Holder Min. Drilling Dia. Max. Drilling Dia.
Exceeding Max. Under Min.
Machining Dia. Machining Dia. MFH…-10-… 2×D−0.709" 2×D−0.079" $VUUJOH%JSFDUJPO
MFH…-14-… 2×D−0.984" 2×D−0.079"
• Keep machine depth per rotation less than max D.O.C. (S)
in the cutter dimensions chart
• Use climb milling. (Refer to detail on right)
• Feed rates should be reduced to 50% of recommended
cutting condition (Page � F11)
• Use caution to eliminate incidences caused by producing %
Center Core Remains Center Core Hits Holder Body long chips
%SJMMJOH%JBNFUFS
� Drilling � 3D Machining
Contouring Helical
Chipbreaker Ramping Plunging Pocketing
9 (Rising Wall Angle) Milling
GM � � (90°) � � �
LD � Limit (65°) X X X
FL � Limit (80°) X X X
1E
GM LD FL
Holder Max. Drilling Depth Max. Drilling Depth Max. Drilling Depth
X X X
(Pd) (Pd) (Pd)
MFH…-10-… 0.059" D−0.709" 0.059" D−0.551" 0.059" D−0.591"
[Drilling Depth]
See Max. Drilling Depth (Pd) in the above cutting conditions
Traversing after Drilling
� It is recommended to reduce feed by 25% of recommendation on Page � F11 until Center Core is removed
� Axial feed rate recommendation per revolution is 0.008 ipr while drilling
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MFH-RAPTOR MINI
GRADES
(Cutter Dia. Ø16mm ~ Ø32mm) A
LINEUP / INSERTS
Max. D.O.C. (in) Application Range
0.197 B
High Feed Milling for Small Diameters and 0.138
MFH
75º LEAD
MFH Mini Controls Chip Biting with Convex Cutting Edge D
MFH Mini Competitor High Feed Cutter
Good Chip Evacuation Poor Chip Evacuation
90º LEAD
E
HIGH FEED
F
MULTI-FUNCTION
G
Chips Properly Ejected Outward Chips Clinging to the Insert
SLOT MILLS
High Quality Chip Biting in H
Surface Finish the Workpiece
TOOL HOLDING
Cutting Conditions: Cutter Dia. Dc = Ø0.625" , Vc = 490 sfm, fz = 0.024 ipt, D.O.C. = 0.020" (20 Passes): Total 0.394" × 0.630", Dry Workpiece: Stainless Steel
O
2 Fine Pitch for Efficient Machining
Cutter Dia. 1.000" Type
SPARE PARTS
P
MFH Mini MFH
TECHNICAL
R
INDEX
T
5 Inserts 2 Inserts
MFH1000-W100-03-5T47 MFH1000-W100-10-2T
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MFH-RAPTOR MINI
ØD
Ød h6
ØD1
S
�
L
Fig.1
Ød h6
Fig.2
Standard (Cylindrical)
Coolant Hole
Rake Angle
Dimensions (in) Ramping
Drawing
(°)
Weight
Inserts
No. of
Angle
Stock
RPM
Max
(kg)
Part Number
HIGH FEED
MFH 0625-W625-03-2T-3 Þ 2 0.625 0.310 0.625 3.196 1.250 0.039 2.8° 0.1 18,800
0750-W750-03-3T-4 Þ 3 0.750 0.435 0.750 4.070 2.000 0.039 1.7° 0.2 15,700
Standard Shank
1000-W100-03-4T47 Þ 4 1.000 0.685 1.000 4.820 2.500 0.039 1.2° 0.4 13,400
(Weldon)
1250-W125-03-5T-5 Þ 5 1.250 0.935 1.250 5.070 2.750 0.039 0.8° 0.7 11,400
1250-W125-03-6T-5 Þ 6 1.250 0.935 1.250 5.070 2.750 0.039 0.8° 0.7 11,400
MFH 0625-S625-03-2T-6 Þ 2 0.625 0.310 0.625 6.000 2.000 0.039 2.8° 0.2 18,800
Long Shank
(Cylindrical)
0750-S750-03-3T65 Þ 3 0.750 0.435 0.750 6.500 3.000 0.039 1.7° 0.3 15,700
-10° -15° Yes Fig.1
1000-S100-03-4T-7 Þ 4 1.000 0.685 1.000 7.000 4.000 0.039 1.2° 0.6 13,400
1250-S125-03-5T-8 Þ 5 1.250 0.935 1.250 8.000 4.750 0.039 0.8° 1.1 11,400
GRADES
ØD
A
Ødh6
ØD1
S
�
LINEUP / INSERTS
L
Fig.1 B
ØD
Ødh6
ØD1
75º LEAD
D
Ødh6
Standard (Cylindrical) Fig.3
90º LEAD
E
� Toolholder Dimensions (Metric Size)
Max.
Coolant Hole
Rake Angle
Dimensions (mm) Ramping
Drawing
(°)
Weight
Inserts
No. of
Angle
Stock
RPM
Max
(kg)
Part Number
HIGH FEED
ØD ØD1 Ød L � S � A.R. R.R. F
MFH 16-S16-03-2T ß 2 16 8 16 100 30 1 2.8° Fig.1 0.1 18,800
MULTI-FUNCTION
Fig.2
18-S16-03-2T ß 2 18 10 16 100 20 1 2.1° 0.1 17,000
SLOT MILLS
25-S25-03-4T ß 4 25 17 25 140 60 1 1.2° 0.5 13,400 H
Fig.1
25-S25-03-5T ß 5 25 17 25 140 60 1 1.2° 0.5 13,400
K
25-W25-03-4T ß 4 25 17 25 117 60 1 1.2° -10° -15° Yes Fig.3 0.4 13,400
TOOL HOLDING
32-W32-03-6T ß 6 32 24 32 131 70 1 0.8° 0.7 11,400
MFH 16-S16-03-2T-150 ß 2 16 8 16 150 50 1 2.8° 0.2 18,800 O
Long Shank
(Cylindrical)
Part Number
NEW � B13, F17 R
Coat Anti-Seize Compound (MP-1)
thinly on portion of taper and thread prior to
installation.
SB-3065TRP DTPM-8
PST-IP8 MP-1
MFH…-03-… Recommended Torque for LOGU030310ER-GM*For prolonged insert and cutter life, it is
INDEX
Insert Clamp 1.2 N·m recommended to use the pre-set torque wrench
T
to ensure proper insert screw force.
Recommended Cutting Conditions � F18 Pre-Set Torque Wrench sold separately.
ØD2
Ød
b
Ød2
Ød1
ØD1
ØD
HIGH FEED
Coolant Hole
Rake Angle
Dimensions (in) (°)
Weight
Inserts
No. of
Stock
RPM
Max
(kg)
Part Number
ØD ØD1 ØD2 Ød Ød1 Ød2 H E a b S A.R. R.R.
MFH 1500R-03-5T Þ 5 1.500 1.185 1.400 0.500 0.433 0.276 1.575 0.709 0.156 0.250 0.039 -10° -15° Yes 0.2 10,200
1500R-03-6T Þ 6 1.500 1.185 1.400 0.500 0.433 0.276 1.575 0.709 0.156 0.250 0.039 -10° -15° Yes 0.2 10,200
2000R-03-8T Þ 8 2.000 1.685 1.750 0.750 0.669 0.433 1.968 0.947 0.188 0.312 0.039 -10° -15° Yes 0.5 8,600
Multiple step slot milling is NOT recommended for MFH-Mini face mill diameters above Ø1.3" due to a danger of re-cutting chips
Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.
GRADES
H A
øD A
øD1
øD2
LINEUP / INSERTS
A B
ød
S
B A-A Section
L
Coolant Hole
Angle
Inserts
No. of
Stock
RPM
Max
Unit
Part Number
75º LEAD
ØD ØD1 ØD2 Ød L � M1 H B S � A.R. R.R. D
(mm)
MFH 0625-M08-03-2T Þ 2 0.625 0.310 0.579 0.335 1.693 0.984 M8xP1.25 0.472 0.315 0.039 2.8° 18,800
0750-M10-03-3T Þ 3 0.750 0.435 0.728 0.413 1.929 1.181 M10xP1.5 0.591 0.354 0.039 1.7° 15,700
90º LEAD
1000-M12-03-4T Þ 4 1.000 0.685 0.906 0.492 2.244 1.378 M12xP1.75 0.748 0.394 0.039 1.2° 13,400
E
inch -10° -15° Yes
1000-M12-03-5T Þ 5 1.000 0.685 0.906 0.492 2.244 1.378 M12xP1.75 0.748 0.394 0.039 1.2° 13,400
1250-M16-03-5T Þ 5 1.250 0.935 1.181 0.669 2.480 1.575 M16xP2 0.945 0.472 0.039 0.8° 11,400
HIGH FEED
1250-M16-03-6T Þ 6 1.250 0.935 1.181 0.669 2.480 1.575 M16xP2 0.945 0.472 0.039 0.8° 11,400
F
MFH 16-M08-03-2T ß 2 16 8 14.7 8.5 43 25 M8xP1.25 12 8 1 2.8° 18,880
MULTI-FUNCTION
20-M10-03-3T ß 3 20 12 18.7 10.5 49 30 M10xP1.5 15 9 1 1.7° 15,700
G
20-M10-03-4T ß 4 20 12 18.7 10.5 49 30 M10xP1.5 15 9 1 1.7° 15,700
SLOT MILLS
25-M12-03-4T ß 4 25 17 23.0 12.5 57 35 M12xP1.75 19 10 1 1.2° 13,400
H
25-M12-03-5T ß 5 25 17 23.0 12.5 57 35 M12xP1.75 19 10 1 1.2° 13,400
TOOL HOLDING
thinly on portion of taper and thread prior to
installation. O
SB-3065TRP DTPM-8
r� R
Ød
W
T
General Purpose
0.039
0.012 0.039
0.024 0.039
0.032 0.039
0.032
D.O.C. (in)
D.O.C. (in)
D.O.C. (in)
D.O.C. (in)
0.032 0.047
0.020 0.020 0.020 0.020
0.020 0.039 0.059 0.020 0.039 0.059 0.020 0.039 0.059 0.020 0.039 0.059
Feed Rate fz (ipt) Feed Rate fz (ipt) Feed Rate fz (ipt) Feed Rate fz (ipt)
Holder Description and Feed Rate (fz: ipt) *Recommended D.O.C. = 0.020" Reference Value Recommended Insert Grade (Vc: sfm)
Workpiece
Material MFH0625...2T MFH0750...3T N/A MFH1000...4T MFH1000...5T MFH1250...5T MFH1250...6T MFH1500...5T/6T MEGACOAT NANO CVD
(MFH16...2T) (MFH20...3T) (MFH20...4T) (MFH25...4T) (MFH25...5T) (MFH32...5T) (MFH32...6T) MFH2000...8T
PR1535 PR1525 PR1510 CA6535
� �
Carbon Steel 0.008~0.028~0.047 0.008~0.020~0.031 0.008~0.031~0.059 0.008~0.020~0.031 0.008~0.031~0.059 0.008~0.020~0.031 0.008~0.031~0.059 - -
390~590~820 390~590~820
� �
Alloy Steel 0.008~0.028~0.047 0.008~0.020~0.031 0.008~0.031~0.059 0.008~0.020~0.031 0.008~0.031~0.059 0.008~0.020~0.031 0.008~0.031~0.059 - -
330~520~720 330~520~720
Mold Steel � �
0.008~0.020~0.035 0.008~0.016~0.024 0.008~0.024~0.047 0.008~0.016~0.024 0.008~0.024~0.047 0.008~0.016~0.024 0.008~0.024~0.047 - -
( ~40 HRc) 260~460~590 260~460~590
HIGH FEED
Mold Steel � �
0.008~0.012~0.020 0.008~0.010~0.012 0.008~0.012~0.024 0.008~0.010~0.012 0.009~0.012~0.024 0.008~0.010~0.012 0.008~0.012~0.024 - -
F ( 40~50 HRc) 200~330~430 200~330~430
Austenitic � �
0.008~0.020~0.035 0.008~0.016~0.024 0.008~0.024~0.047 0.008~0.016~0.024 0.008~0.024~0.047 0.008~0.016~0.024 0.008~0.024~0.047 - -
Stainless Steel 330~520~660 330~520~660
Martensitic � �
GM Stainless Steel 0.008~0.020~0.035 0.008~0.016~0.024 0.008~0.024~0.047 0.008~0.016~0.024 0.008~0.024~0.047 0.008~0.016~0.024 0.008~0.024~0.047
490~660~820
- -
590~790~980
Precipitation
�
Hardened 0.008~0.020~0.035 0.008~0.016~0.024 0.008~0.024~0.047 0.008~0.016~0.024 0.008~0.024~0.047 0.008~0.016~0.024 0.008~0.024~0.047 - - -
300~390~490
Stainless Steel
�
Gray Cast Iron 0.008~0.028~0.047 0.008~0.020~0.031 0.008~0.031~0.059 0.008~0.020~0.031 0.008~0.031~0.059 0.008~0.020~0.031 0.008~0.031~0.059 - - -
390~590~820
Nodular Cast �
0.008~0.020~0.035 0.008~0.016~0.024 0.008~0.024~0.047 0.008~0.016~0.024 0.008~0.024~0.047 0.008~0.016~0.024 0.008~0.024~0.047 - - -
Iron 330~490~660
Ni-base Heat � �
0.008~0.012~0.024 0.008~0.010~0.016 0.008~0.016~0.031 0.008~0.010~0.016 0.008~0.016~0.031 0.008~0.010~0.016 0.008~0.016~0.031 - -
Resistant Alloy 70~100~160 70~100~160
� �
Titanium Alloy 0.008~0.012~0.024 0.008~0.010~0.016 0.008~0.016~0.031 0.008~0.010~0.016 0.008~0.016~0.031 0.008~0.010~0.016 0.008~0.016~0.031 - -
130~200~260 100~160~230
Standard Pitch End Mills Fine Pitch End Mills MFH Mini Face Mills �: 1st Recommendation �: 2nd Recommendation
• Machining with coolant is recommended for Ni-base Heat Resistant Alloy and Titanium Alloy
• The number in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
• Machining with CAT30 or equivalent, feed rate should be reduced to 25% of recommended cutting conditions
• Internal coolant is recommended for slotting applications
Unmachined
Part (K)
Programmable (R)
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MFH-RAPTOR MINI
� Ramping
Inch Size Standard and Modular End Mills and Mini Face Mills
GRADES
Holder Cutter Dia. Ø 0.625" 0.750" 1.000" 1.250" 1.500" 2.000" A
Max. Ramping
2.8° 1.7° 1.2° 0.8° 0.5° 0.4°
MFH…-03-… Angle (°)
LINEUP / INSERTS
tan � max 0.049 0.030 0.021 0.014 0.009 0.007
75º LEAD
D.O.C.
Multiple step slot milling is NOT recommended Formula for Max.
L=
D
for MFH-Mini face mill diameters above Ø1.3" Cutting Length (L)
due to a danger of re-cutting chips at Max. Ramping Angle tan � max
� max
90º LEAD
D.O.C.
� Helical Milling E
• For Helical milling, use between Min. Drilling Dia. and Max. Drilling Dia. %I %SJMMJOH%JBNFUFS
HIGH FEED
$VUUJOHEJSFDUJPO
Center Core Remains Center Core Hits Holder Body F
MULTI-FUNCTION
G
%
%SJMMJOH%JBNFUFS
• Keep machine depth per rotation less than max D.O.C. (0.039”)
SLOT MILLS
Holder Min. Drilling Dia. Max. Drilling Dia. • Use climb milling. (Refer to detail on right) H
• Feed rate should be reduced to 50% of recommended cutting condition (Page � F18)
MFH…-03-… 2xØD−0.315" 2xØD−0.079" • Use caution to eliminate incidences caused by producing long chips
TOOL HOLDING
Pd until Center Core is removed
• Axial feed rate recommendation per revolution is 0.008ipr while drilling O
Center Core ØD
SPARE PARTS
� Plunging P
Maximum
Insert Description
Width of Cut (ae)
TECHNICAL
LOGU03... 0.138" R
• Reduce feed rate to fz � 0.008 ipt when plunging
INDEX
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EM W
S! NEW
E
MFH-RAPTOR MICRO
N
IT
MFH-RAPT R MiCRo
(Cutter Dia. Ø8mm ~ Ø16mm)
Cutting Force Comparison (In-house Evaluation) Increase in Cutting Force when Entering Work Piece
(In-house Evaluation)
800
800 MFH Micro Mild Increase in
Competitor B Cutting Force
627N
600 27% Cutting Force (N)
600
0.25 msec
582N
Cutting Force (N)
HIGH FEED
F DOWN 400
400
200
200
0.78 msec
Cutting Conditions: Vc = 390 sfm, fz = 0.024 ipt, D.O.C. = 0.016" Cutting Conditions: Vc = 390 sfm, fz = 0.024 ipt, D.O.C. × ae = 0.016" × 0.197"
Cutter Dia. Ø0.375", Slotting, Dry Workpiece: 1049 Cutter Dia. Ø0.375", Dry Workpiece: 1049
0.020
MFH Micro
0.016
D.O.C. (in)
0.012
Competitor C
0.008
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N MS
IT
EW !
MFH-RAPTOR MICRO NEW
E
3 Good Chip Evacuation
GRADES
A
Controls Chip Biting with Convex Cutting Edge
LINEUP / INSERTS
B
High Quality Chip Biting in
Surface Finish the Workpiece
75º LEAD
D
90º LEAD
Good Chip Evacuation Poor Chip Evacuation E
HIGH FEED
F
MULTI-FUNCTION
G
SLOT MILLS
H
Cutting Conditions: Cutter Dia. Dc = Ø0.375", Vc = 390 sfm, fz = 0.024 ipt, (In-house Evaluation)
D.O.C. = 0.016" (25 Passes) Total 0.394", Dry Workpiece: Structural Steel
TOOL HOLDING
D.O.C. × ae = 0.016" × 0.394", Dry D.O.C. × ae = 0.012" × 0.394", Dry
MFH10-S10-01-2T (2 Inserts) 1.2x Ø10mm (4 Flute)
LPGT010210ER-GM (PR1525) Machining
O
Efficiency
SPARE PARTS
0.394”
P
TECHNICAL
R
0.394”
INDEX
Resists Chattering at High Feed Rates Subject to Chattering and Feed per
T
(fz = 0.016 ipt) Tooth Cannot Be Increased
(User Evaluation)
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EM W
S! NEW
E
MFH-RAPTOR MICRO
N
IT
ØD1
Ødh6
Fig. 1
S
�
L
MFH0500-S500-01-3T-3
ØD
ØD1
Ødh6
Fig. 2
S �
L
Ødh6
Fig. 3
ØD
h6
ØD1
Fig. 4
Ød
S �
L
Ødh6
Fig. 5
HIGH FEED
F
� Toolholder Dimensions (Inch Size)
Max.
Coolant Hole
Rake
Dimensions (in) Ramping Angle
Drawing
(°)
Weight
Inserts
Clamp
Screw
No. of
Angle
Stock
RPM
Max
(kg)
Part Number
ØD ØD1 Ød L � S � A.R.
Standard
MFH 0375-S375-01-1T-3 � 1 0.375 0.225 0.375 3.000 0.750 0.020 3.0° 0.04 16,200
SB-
Shank 0500-S500-01-3T-3 Þ 3 0.500 0.350 0.500 3.000 0.750 0.020 2.0° +5° Yes Fig. 1 0.07 14,000
1840TRP
(Cylindrical)
0625-S625-01-4T35 Þ 4 0.625 0.475 0.625 3.500 1.000 0.020 1.2° 0.12 11,400
Rake
Dimensions (mm) Ramping Angle Drawing
(°)
Weight
Inserts
Clamp
Screw
No. of
Angle
Stock
RPM
Max
(kg)
Part Number
ØD ØD1 Ød L � S � A.R.
� Spare Parts and Applicable Inserts (Metric Size) Caution with Max. Revolution
When running an end mill or a cutter at the
Spare Parts
maximum revolution, the insert or cutter may be
Pre-Set Anti-Seize damaged by centrifugal force.
Clamp Screw Wrench Applicable
Torque Wrench* Compound
Part Number Inserts
Coat Anti-Seize Compound (MP-1)
NEW � B13, F23
thinly on portion of taper and thread prior to
installation.
E
� Applicable Inserts (� B13)
Dimension (in) MEGACOAT NANO CVD
GRADES
Insert Part Number
A T Ød W r� PR1535 PR1525 CA6535 A
r�
LINEUP / INSERTS
Ød
W
LPGT010210ER-GM 0.165 0.086 0.083 0.247 0.039 Þ Þ Þ
B
A T
� Cutting Performance
75º LEAD
Cutter Dia: Ø8 ~ Ø12 Cutter Dia: Ø14 ~ Ø16 D
0.020 0.020 0.020 0.020
Depth of Cut D.O.C. (in)
90º LEAD
E
0.012 0.012 0.012 0.012
HIGH FEED
0.008 0.016 0.024
0.008 0.032
0.016 0.024 0.032 0.008 0.016 0.024
0.008 0.032
0.016 0.024 0.032 F
Feed fz (ipt) Feed fz (ipt) Feed fz (ipt) Feed fz (ipt)
MULTI-FUNCTION
� Recommended Cutting Conditions
G
Holder Description and Feed Rate (fz: ipt)
Chipbreaker
SLOT MILLS
PR1535 PR1525 CA6535
� �
H
Carbon Steel 0.008~0.016~0.024 0.008~0.020~0.031 -
390~590~820 390~590~820
� �
Alloy Steel 0.008~0.016~0.024 0.008~0.020~0.031 -
Mold Steel
0.008~0.012~0.020 0.008~0.016~0.024
� �
- J
( ~40 HRc) 260~460~590 260~460~590
Mold Steel � �
0.008~0.010~0.012 0.008~0.010~0.016 -
( 40~50 HRc) 200~330~430 200~330~430
Austenitic � �
Stainless Steel
0.008~0.012~0.020 0.008~0.016~0.024
330~520~660 330~520~660
- K
Martensitic � �
GM Stainless Steel 0.008~0.012~0.020 0.008~0.016~0.024
490~660~820
-
590~790~980
TOOL HOLDING
Precipitation Hardened �
0.008~0.012~0.020 0.008~0.016~0.024 - -
Stainless Steel 300~390~490 O
�
Gray Cast Iron 0.008~0.016~0.024 0.008~0.020~0.031 - -
390~590~820
SPARE PARTS
�
Nodular Cast Iron 0.008~0.012~0.020 0.008~0.016~0.024 - -
330~490~660
P
Ni-base Heat Resistant � �
0.008~0.010~0.012 0.008~0.010~0.016 -
Alloy 70~100~160 70~100~160
�
Titanium Alloy 0.008~0.010~0.012 0.008~0.010~0.016 - -
TECHNICAL
130~200~260
800.823.7284
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EM W
S! NEW
E
MFH-RAPTOR MICRO
N
IT
0.039 0 0.0083
M 0.047
M axim 0 0.0067
Maxim
Ap
mach
ing Ov
x.R
ined
um u ortion
Unmachined of er
Portion Ra
diu
p
s
Over Machined
Radius Portion
• Recommended ramping angle is � max (see chart above for recommended ramp angle) L
• Reduce recommended feed rate by 70%
D.O.C.
Formula for Max.
HIGH FEED
� max
D.O.C.
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N MS
IT
EW !
MFH-RAPTOR MICRO NEW
E
� Helical Milling
• For Helical milling, use between Min. Drilling Dia. and Max. Drilling Dia.
ØDh (Drilling Diameter)
GRADES
Exceeding Max. Under Min. A
Machining Dia. Machining Dia.
Center Core Remains Center Core Hits Holder Body Cutting Direction
LINEUP / INSERTS
B
75º LEAD
D
� Drilling
X
Min. Drilling Depth Min. Cutting Length X
90º LEAD
Holder
(Pd) for Flat Bottom Surface E
MFH…-01-… 0.020" ØD-0.138"
HIGH FEED
Pd • It is recommended to reduce feed by 25% of recommendation on Page � F23 until Center Core is removed F
• Axial feed rate recommendation per revolution is 0.008ipr while drilling
Center Core ØD
MULTI-FUNCTION
� Plunging G
SLOT MILLS
LPGT01... 0.067" H
• Reduce feed rate to fz � 0.008 ipt when plunging
TOOL HOLDING
O
SPARE PARTS
P
TECHNICAL
R
INDEX
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HIGH FEED
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MULTI-FUNTION
END MILLS
G1
MEY MULTI-FUNCTION END MILL
+0
ØD -0.2mm S
Ødh7
Standard Fig.1
S1
�
L
+0
ØD -0.2mm
S
Long Head
Ødh7
Fig.2
S1
�
L
Long Shank
� Toolholder Dimensions
Spare Parts
Rake Angle
Dimensions
No. of Inserts
Anti-seize
No. of Flutes
Drawing
Compound
Stock
Unit
Part Number
MP-1
ØD Ød L � S S1 A.R. R.R.
MULTI-FUNCTION
MEY 1000-S100-HG Þ 1.000 1.000 5.486 1.549 1.102 0.295 -11° SB-3070TRG DT-10
G 4 Fig.1
Standard
MEY 16-S16 ß 16
16 120 31 19 4.5 +11° -11° Fig.1 SB-2040TRG DTM-6
17-S16 ß 17
20-S20 ß 20
20 130 35 22 6.0 +13° - 9° Fig.1 SB-2555TRG DT-8
21-S20 ß 21
4
Standard
25-S25 ß 25
2 25 140 40 28 7.5 +13° -11° Fig.1 SB-3070TRG DT-10
26-S25 ß 26
32-S32 ß 32
32 150 50 36 9.5 +13° - 9° Fig.1 SB-4070TRG DT-15
33-S32 ß 33
MEY 16-S16-190 ß 16 61
16 190 19 4.5 +11° -11° Fig.1 SB-2040TRG DTM-6
17-S16-190 ß 17 31
20-S20-200 ß 20 63
20 200 22 6.0 +13° - 9° Fig.1 SB-2555TRG DT-8
21-S20-200 ß 21 35
4
Long Shank
25-S25-220 ß 25 80
2 25 220 28 7.5 +13° -11° Fig.1 SB-3070TRG DT-10
26-S25-220 ß 26 40
32-S32-230 ß 32 90
230 36 9.5 +13° - 9° Fig.1 SB-4070TRG DT-15
33-S32-230 ß 33 32 50
S1 shows the edge length of the complete 2-insert part. Applicable Inserts � G3
Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed
GRADES
A
Part Number
LINEUP / INSERTS
Side Edge Insert No. of Inserts Center Edge Insert No. of Inserts
B
MEY 1000-S100-HG JOMT13T308ER-D 3 GOMT13T308ER-D 1
75º LEAD
21-S20(-...)
JOMT100308ER-D 3 GOMT100308ER-D 1 D
25-S25(-...)
JOMT13T308ER-D 3 GOMT13T308ER-D 1
26-S25(-...)
32-S32(-...)
90º LEAD
33-S32(-...)
JOMT160408ER-D 3 GOMT160408ER-D 1 E
40-S32(-...) JOMT13T308ER-D 6 GOMT13T308ER-D 1
HIGH FEED
� Recommended Cutting Conditions
F
fz (ipt) Recommended Insert Grade (Vc: sfm)
Workpiece
Material Shouldering MEGACOAT PVD Coated Carbide
Drilling
Slotting PR1225 PR1210 PR830
MULTI-FUNCTION
� �
Carbon Steel 0.003~0.006 0.002~0.010 -
390~820
�
390~660
�
G
Alloy Steel 0.003~0.006 0.002~0.010 -
330~720 330~590
� �
Mold Steel 0.003~0.005 0.002~0.006 -
260~590 260~490
� �
Stainless Steel 0.003~0.005 0.002~0.006 -
390~720 330~590
SLOT MILLS
�
Cast Iron 0.002~0.008 0.002~0.010 - 330~720 - H
�: 1st Recommendation �: 2nd Recommendation
TOOL HOLDING
Cutting Dia. ØD
0.061"
1.575"
1.54mm
Drilling Slotting Ø40mm O
Ramping
+
a
R
INDEX
Shouldering
T
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MEY MULTI-FUNCTION END MILL
� MEY Cutting Performance [Workpiece Material: 1049]
Cutting Overhang Length A (in) Cutting Overhang Length A (in)
Part Number Part Number Shape
Dia. Dia.
MEY16-S16 1.220 [~2.402] (Not Recommended) 1.000" MEY1000-S1000 1.575 [~2.756] (Not Recommended)
Ø16mm MEY16-S16-140H - ~2.402 [~3.583] MEY25-S25 1.575 [~2.756] (Not Recommended)
MEY16-S16-190 - 2.402 ~3.583 Ø25mm MEY25-S25-170H - 2.756 [~3.937]
MEY17-S16 1.220 [~2.402] (Not Recommended) MEY25-S25-220 - ~3.150 ~3.937
Ø17mm
MEY17-S16-190 1.220 ~2.402 ~3.583 MEY26-S25 1.575 [~2.756] (Not Recommended)
Ø26mm
MEY20-S20 1.378 [~2.559] (Not Recommended) MEY26-S25-220 1.575 2.756 ~3.937
Ø20mm MEY20-S20-150H - ~2.559 [~3.740] 1.250" MEY1250-S125 1.969 [~3.150] (Not Recommended)
MEY20-S20-200 - 2.559 ~3.740 MEY32-S32 1.969 [~3.150] (Not Recommended)
MEY21-S20 1.378 [~2.559] (Not Recommended) Ø32mm MEY32-S32-180H - ~3.150 [~4.331]
Ø21mm
MEY21-S20-200 1.378 ~2.559 ~3.740 MEY32-S32-230 - 3.543 ~4.331]
When using dimensions in [ ], be careful that the chucking amount is sufficient. MEY33-S32 1.969 [~3.150] (Not Recommended)
Ø33mm
MEY33-S32-230 1.969 ~3.150 ~4.331
1.500" MEY1500-S125 2.165 [~3.346] [~4.528]
MEY40-S32 2.165 [~3.346] [~4.528]
A
Ø40mm
MEY40-S32-240 2.165 ~3.346 ~5.118
1.984" MEY2000-S150 2.756 [~3.937] [~5.118]
MEY50-S42 2.756 [~3.937] [~5.118]
Ø50mm
MEY50-S42-250 2.756 ~3.937 ~5.118
D.O.C. (in)
D.O.C. (in)
0.591
MEY16-S16 0.197
0.394
MEY17-S16
0.197
0 0
0.002 0.004 0.006 0.008 0.010 0.002 0.004 0.006 0.008
fz (ipt) fz (ipt)
0.984
MULTI-FUNCTION
0.787 0.394
D.O.C. (in)
G
D.O.C. (in)
0.591
MEY20-S20 0.197
0.394
MEY21-S20
0.197
0 0
0.002 0.004 0.006 0.008 0.010 0.002 0.004 0.006 0.008
fz (ipt) fz (ipt)
0.984
0.787 0.394
D.O.C. (in)
D.O.C. (in)
MEY1000-S1000 0.591
MEY25-S25 0.394 0.197
MEY26-S25 0.197
0 0
0.002 0.004 0.006 0.008 0.010 0.002 0.004 0.006 0.008
fz (ipt) fz (ipt)
1.969 0.984
1.575 0.787
D.O.C. (in)
D.O.C. (in)
0.591 0.591
MEY1500-S125
0.394 0.394
MEY40-S32
0.197 0.197
0 0
0.002 0.004 0.006 0.008 0.010 0.002 0.004 0.006 0.008
fz (ipt) fz (ipt)
0.984 0.984
0.787 0.787
D.O.C. (in)
D.O.C. (in)
0.591 0.591
MEY2000-S150
0.394 0.394
MEY50-S42
0.197 0.197
0 0
0.002 0.004 0.006 0.008 0.010 0.002 0.004 0.006 0.008
fz (ipt) fz (ipt)
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MEY MULTI-FUNCTION END MILL
� Drilling Depth [Standard / Long Head / Long Shank: 1049]
MEY1000-S100-HG
MEY16-S16 / MEY17-S16 MEY20-S20 / MEY21-S20
MEY25-S25 / MEY26-S25
GRADES
0.984 0.984 0.984
A
Drilling Depth H (in)
LINEUP / INSERTS
0.394 0.394 0.394
0
0.002 0.004 0.006 0.008
0
0.002 0.004 0.006 0.008
0
0.002 0.004 0.006 0.008
B
fz (ipt) fz (ipt) fz (ipt)
MEY1250-S125-HG MEY1500-S125-HG MEY2000-S150-HG
75º LEAD
D
0 0 0
0.002 0.004 0.006 0.008 0.002 0.004 0.006 0.008 0.002 0.004 0.006 0.008
90º LEAD
Ramping / Helical Milling
E
• Ramping angle is recommended to be under 8°.
� Helical Milling Factors
• Plunge depth per revolution of helical milling should be set
under 1/2 of the tool diameter.
Use compressed air during machining. ØD (Cutting Dia.)
HIGH FEED
F
MULTI-FUNCTION
ØDS (Tool Center's Movement Dia.) G
ØDL(Machining Dia.)
h (Cutting Depth)
Under 8°
�×ØDS
SLOT MILLS
�
H
Shouldering K
• Tools with 0.039" larger cutting diameter than shank diameter are available.
• High wall shouldering is possible
• Lineup
TOOL HOLDING
Ød
MEY26-S25 26 25
MEY33-S32 33 32 P
mm
MEY17-S16-190 17 16
MEY21-S20-200 21 20
MEY26-S25-220 26 25
MEY33-S32-230 33 32
TECHNICAL
ØD R
(Ød+0.394”: Cutting Dia.)
INDEX
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MEZ-G MULTI-FUNCTION END MILL
+0
ØD -0.2mm S
Ødh7
Fig.1
S1
�
L
Standard
+0
ØD -0.2mm
S
Ødh7
Fig.2
S1
�
� Toolholder Dimensions
Spare Parts
Rake Angle
Dimensions (mm)
No. of Inserts
No. of Flutes
Drawing
Stock
ØD Ød L � S A.R. R.R.
� B20
+9° Fig.1
25-S25-220G ß 4 2 25 25 220 80 25 -5° SB-3070TRG DT-10 NEMT 120308ER-D�
32-S32-230G ß 4 2 32 32 230 90 33 -2° SB-4070TRG DT-15 NEMT 16T308ER-D�
40-S32-240G ß 7 2 39 32 240 55 39 -3° SB-3070TRG DT-10 NEMT 120308ER-D�
+9° Fig.2
50-S42-250G ß 7 2 49 42 250 70 51 -2° SB-4070TRG DT-15 NEMT 16T308ER-D�
• Step feeding is recommended for • Ramping angle is recommended • Tough edge insert is
good chip control. to be under 6°. recommended for high load
Under
(Depth approx. 1mm) • Plunge depth per revolution when ØD/2 end milling.
• Drill depth should be under 0.5D. helical milling should be under Under 6°
(High feed rate,large ap)
(D:Drilling Dia.) 1/2D. Use a low cutting force
N(D/E)MT...ER-DH N(D/E)MT...ER-DH
Use compressed air when during • Use compressed air when during insert to prevent chattering. (Tough Edge type) (Tough Edge type)
machining. machining.
GRADES
MEZ16-S16G 1.220 [~2.402] (Not Recommended) MEZ32-S32G 1.969 [~3.150] (Not Recommended) A
Ø16 MEZ16-S16-140HG - ~2.402 [~3.583] Ø32 MEZ32-S32-180HG - 3.150 [~4.331]
LINEUP / INSERTS
MEZ20-S20G 1.299 [~2.480] (Not Recommended) MEZ40-S32G 2.165 [~3.346] [~4.528]
75º LEAD
� Slotting � Drilling Depth
Part Number (Cutting width ae = ØD/2)
� Ramping and Helical Milling (Standard / Long Head / Long Shank)
D
Note) Part ae = ØD/4
MEZ16,20,25-S��G
0.787 0.394
0.984
90º LEAD
0.591
E
D.O.C. (in)
HIGH FEED
0
fz (ipt) fz (ipt) 0.002 0.004 0.006 0.008
F
0.787 0.394
fz (ipt)
0.591 MEZ32,40,50-S��G
MULTI-FUNCTION
D.O.C. (in)
D.O.C. (in)
0.394 0.984
0.197
MEZ20-S20G
0.787 G
Drilling Depth H (in)
0.197
0.591
0
0
0.002 0.004 0.006 0.002 0.004 0.394
SLOT MILLS
0
0.787 0.394
0.002 0.004 0.006 0.008 H
0.591
fz (ipt)
D.O.C. (in)
D.O.C. (in)
0.394 0.197
MEZ25-S25G
0.787 0.394
D.O.C. (in)
0.2mm
0.394 0.197
a
MEZ32-S32G
0.197
TOOL HOLDING
0
0.002 0.004 0.006 0.002 0.004 Ø16mm~Ø32mm
fz (ipt) fz (ipt) O
0.787
Cutting Dia. Ø16mm Ø20mm Ø25mm Ø32mm
0.394
0.591
a 0.30mm 0.33mm 0.38mm 0.45mm
SPARE PARTS
D.O.C. (in)
D.O.C. (in)
0.394 0.197
MEZ40-S32G
0.197 ØD (Cutting Dia.)
P
0
0
0.002 0.004 0.006
0.002 0.004
fz (ipt) fz (ipt)
TECHNICAL
a
R
20 0.394
Ø39mm,Ø49mm
15
D.O.C. (in)
D.O.C. (in)
10 0.197
MEZ50-S42G Cutting Dia. Ø39mm Ø49mm
5
INDEX
0 0 a 0.68mm 0.74mm
T
0.05 0.1 0.15 0.002 0.004
fz (ipt) fz (ipt)
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MULTI-FUNCTION
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SLOT MILL
H1
MST SLOT MILL
MSTA Slot Mill [Slot Width 1.6, 2.2 (2.25), 3.05, 4.05mm]
� Easy Replacement
The replacement of inserts is easy and quick by using special wrench.
800.823.7284
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MST SLOT MILL
GRADES
For Slotting
A
� Applicable to various slotting needs. Slotting widths: 14.0mm to 23.3mm
Cutter Dia.: from 100mm to 160mm
LINEUP / INSERTS
� Smooth slotting width adjustment is possible due to unique cam style adjustment mechanism
B
� Four-sided inserts are cost-effective
75º LEAD
Insert Features D
90º LEAD
Symbol SB SD SE • For Carbon Steel, Alloy Steel, Stainless Steel and Nodular Cast Iron.
• For middle to high speed machining. E
PR0725
• TiN+TiCN+TiN based Multi-layer PVD Coated Carbide
m m m • For Carbon Steel, Alloy Steel, Stainless Steel, Heat Resistant Alloys and
Rake Angle
HIGH FEED
Nodular Cast Iron.
• For medium speed machining. F
PR0735
• TiN based PVD Coated Carbide
MULTI-FUNCTION
• For Stainless Steel, Heat Resistant Alloys, etc.
• For low to medium speed machining.
G
PR0110
Shape
• TiB2 based PVD Coated Carbide
• For Non-ferrous Metals such as Aluminum Alloys (Si<10%) and Titanium Alloys.
SLOT MILLS
• For high speed machining.
H
TOOL HOLDING
O
SPARE PARTS
P
TECHNICAL
R
INDEX
800.823.7284
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MSTA SLOT MILL (SELF-CLAMPING)
%
"
"
E
5
Drive Ring (sold separately)
Assembly Example
04N089-9T ß 0.089 1.063 9 4.000 1.000 0.071 0.08 3,200 MS-FRW1 SLT22…
SLOT MILLS
Note) 1. A
ttach the drive ring (sold separately) to MSTA slot mill to use. Drive ring is sold separately.
Applicable Arbor � H27
Please purchase two drive rings per one MSTA slot mill.
2. Do not exceed the max. revolution. Recommended Cutting Conditions � H7
3. Do not operate cutter on reverse revolution.
4. Wrench (MS-FRW1) is not included. Please purchase it separately.
Applicable
Shape Part Number Toolholders
Ød ØD A1 a Ød1
m
m
E E
E DR1000-1875 ß 1.000 1.875 0.394 0.256 0.200 Fig.3 MSTA 04Nßßß-ßT
E
" m
E
" m "
DR1250-2250 ß 1.250 2.250 0.394 0.319 0.240 Fig.3 MSTA 05Nßßß-ßT
(31.750mm) (57.150mm) (10mm) (8.1mm) (6mm)
Fig.1 Fig.2 Fig.3 DR1250-3125 ß 1.250 3.125 0.472 0.319 0.472 Fig.3 MSTA 06Nßßß-ßT
(31.750mm) (79.375mm) (12mm) (8.1mm) (12mm)
GRADES
8 8
A
%
"
LINEUP / INSERTS
"
B
E
75º LEAD
Width Depth Applicable
Wrench D
Stock
90º LEAD
80N16-7T ß 21 7 80 16 0.04 4,000
100N16-9T ß
1.60
27 9 100 22
1.3
0.07 3,200
SLT16… E
125N16-11T ß 35 11 125 32 0.10 2,600
MSTA 63N22-5T ß 15 5 63 16 0.03 5,100
80N22-7T ß 21 7 80 16 0.05 4,000
HIGH FEED
2.20
100N22-9T ß
(2.25)
27 9 100 22 1.8 0.08 3,200 SLT22… F
ß MS-FRW1
125N22-11T 35 11 125 32 0.12 2,600
(Wrench is not included.
160N22-14T ß 40 14 160 40 0.30 2,000 Please purchase it separately)
MSTA 63N30-4T ß 15 4 63 16 0.05 5,100
MULTI-FUNCTION
• How to use Wrench
80N30-6T ß 21 6 80 16 0.08 4,000
Ref. to page
100N30-9T ß 3.00 27 9 100 22 2.4 0.13 3,200 SLT30… G
� H7
125N30-11T ß 35 11 125 32 0.20 2,600
160N30-14T ß 40 14 160 40 0.35 2,000
MSTA 63N40-4T ß 15 4 63 16 0.06 5,100
SLOT MILLS
80N40-6T ß 21 6 80 16 0.10 4,000 H
100N40-9T ß 4.00 27 9 100 22 3.4 0.15 3,200 SLT40…
125N40-11T ß 35 11 125 32 0.25 2,600
160N40-14T ß 40 14 160 40 0.40 2,000
Applicable
Shape Part Number Toolholders
TOOL HOLDING
Ød ØD A1 a Ød1
O
MSTA 63N16-5T
m DR16-32A ß 16 32 8 4.1 3 Fig.2
m m 63N22-7T
B
MSTA 63N30-4T
B
m
m
SPARE PARTS
B
63N40-4T
%
%
E E
DR16-38 ß 16 38 8 4.1 4 Fig.3 MSTA 80NOO-OT P
E
E
"
E
R
INDEX
T
Wrenches and drive rings are sold in 1 piece per box.
SLT 16 − 15 S KB
� � � � �
� Insert Symbol � Edge Width � Corner-R (r�) � Edge Preparation � Chipbreaker Symbol
Symbol Edge Width Symbol Corner-R (r�) Symbol Edge Preparation Symbol Rake Angle
16 1.60mm m
15 0.15mm KB
22 2.20mm(2.25mm)
S Chamfer + R-honed
30 3.05mm m
20 0.20mm KD
40 4.05mm
� A
pplicable Inserts (SLT) P Carbon Steel / Alloy Steel � �
M Stainless Steel � �
Usage Classification
K Cast Iron �
� : 1st Choice
� : 2nd Choice N Non-ferrous Metals
Heat-resistant Alloys �
S Applicable
Titanium Alloy
Toolholder
PVD
Rake CVD Coated Coated
Dimensions (mm) Angle (°) Carbide
Insert Part Number Carbide
W r� � CA0835 PR0735
+0.00
SLT 16-15SKB 1.60 - 0.10 0.15 5° ß ß
+0.08
22-20SKB 2.20 ß ß
Sì
- 0.05
+0.15
8
- 0.00
� H4-H5
+0.00
SLT 16-15SKD 1.60 - 0.10 0.15 15° ß ß
î
SLOT MILLS
H 22-20SKD 2.25
+0.15
- 0.00 ß ß
+0.15
30-20SKD 3.05 - 0.00 0.20 15° ß ß
+0.15
40-20SKD 4.05 - 0.00 ß ß
Low Cutting Force
� Chipbreaker Selection
KB Chipbreaker ··· General Purpose Chipbreaker for Steel and Cast Iron
KD Chipbreaker ··· Low Cutting Force Chipbreaker for Stainless Steel
GRADES
8SFODI4VQQPSU)PMF
A
*/*OEJDBUFE4JEF
1VUJOTFSUJOTJEFUIFTMPUNJMM
*OTFSUPOFPGUIFQJOTPOUIFXSFODI PO*/JOEJDBUFE
LINEUP / INSERTS
TJEF
JOUPUIFXSFODITVQQPSUIPMF
*/
6TJOHUIFPUIFSQJO
QVTIUIFGSPOUSFMJFGTVSGBDFPGUIF B
JOTFSU
3PUBUFUIFXSFODIVOUJMJOTFSUTCBDLFOENBLFT
DPOUBDUXJUITMPUNJMM
065*OEJDBUFE4JEF
75º LEAD
*OTFSUPOFPGUIFQJOTPOUIFXSFODI PO065JOEJDBUFE
D
TJEF
JOUPUIFXSFODITVQQPSUIPMF
BOEJOTFSUPUIFSQJO
JOUPUIFJOTFSUSFNPWBMIPMF
065
*OTFSUDBOCFSFNPWFECZSPUBUJOHUIFXSFODIDPVOUFS
DMPDLXJTF "NBHOFUJTJOTUBMMFEPO065JOEJDBUFE
90º LEAD
*OTFSU3FNPWBM)PMFGPS8SFODI
TJEF
E
HIGH FEED
Recommended Insert Grade (Vc: sfm) fz (ipt) F
CVD PVD
Notes
Workpiece Hardness Edge Width
Material (HRC) Coated Carbide Coated Carbide
MULTI-FUNCTION
0.063" 0.087" (0.089") 0.118" 0.157"
CA0835 PR0735
1.60mm 2.20mm (2.25mm) 3.00mm 4.00mm
G
Low Carbon Steel 1010~1025 20 820~1020 660~820 0.001~0.005 0.002~0.006 0.002~0.007 0.003~0.008
1030~1059, 1060
29 520~620 430~520 0.001~0.005 0.002~0.006 0.002~0.007 0.003~0.008
Annealed
Carbon Steel
SLOT MILLS
1030~1059, 1060
37 460~590 360~490 0.001~0.005 0.002~0.006 0.002~0.007 0.003~0.008
Heat Treated H
Annealed 28 460~590 360~490 0.001~0.005 0.002~0.006 0.002~0.007 0.003~0.008
Coolant
Alloy Steel
High Carbon Alloy D2, H13, etc. 42 330~460 260~390 0.001~0.004 0.002~0.005 0.002~0.006 0.003~0.007 J
304, 316, etc.
33 490~620 260~390 0.001~0.004 0.002~0.005 0.002~0.006 0.003~0.007
Austenitic
Stainless Steel
403, 410, etc.
45 460~590 200~260 0.001~0.004 0.002~0.005 0.002~0.006 0.003~0.007
Martensitic
Dry
60-40-18~70-50-05 25 430~520 - 0.001~0.005 0.002~0.006 0.002~0.007 0.003~0.008
Nodular Cast Iron
TOOL HOLDING
80-60-03~120-90-02 37 360~460 - 0.001~0.005 0.002~0.006 0.002~0.007 0.003~0.008
O
SPARE PARTS
TECHNICAL
R
INDEX
800.823.7284
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MSTB SLOT MILL (UP-RIGHT)
A : Without Boss
A : Without Boss N : Neutral N : Neutral
S : With Boss
"
%
B
E
E
In order to be used in
5
combination with two or more
mills, this slot mill has 2 key slots.
MSTB 3000AN250-4T ß 0.250 0.289 0.625 8 4 3.000 1.000 1.500 0.500 1.106 0.250 0.3 9,470
6000AN250-8T ß 0.250 0.289 1.750 16 8 6.000 1.500 2.250 0.500 1.665 0.375 1.0 6,700
6000AN312-8T ß 0.312 0.351 1.781 16 8 6.000 1.500 2.250 0.500 1.665 0.375 1.1 6,000
6000AN375-5T ß 0.375 0.414 1.812 15 5 6.000 1.500 2.250 0.500 1.665 0.375 1.3 6,000
6000AN500-5T ß 0.500 0.539 1.875 15 5 6.000 1.500 2.250 0.500 1.665 0.375 1.7 4,000
GRADES
8 A
&
B
LINEUP / INSERTS
B
E
E
%
"
E
C
5
� Toolholder Dimensions
Slot
Edge Lines
Edge Width Depth Dimensions
75º LEAD
D
Inserts
No. of
No. of
Stock
Weight Max.
Unit
MSTB 2500SN250-3T ß 0.250 0.289 0.550 6 3 2.500 0.750 1.580 1.875 0.075 0.220 0.332 - 0.406 0.5 10,400
inch
90º LEAD
2500SN312-3T ß 0.312 0.351 0.550 6 3 2.500 0.750 1.580 1.875 0.075 0.220 0.332 - 0.406 0.6 9,400 E
MSTB 80SN0607-4T ß 16 8 4 80 22 40 23 6.3 10.4 18 12 0.7 9,240
HIGH FEED
MSTB 80SN0809-4T ß 16 8 4 80 22 40 23 6.3 10.4 18 12 0.8 9,240 F
mm
100SN0809-5T ß 8 9 21 10 5 100 27 50 50 24 7.0 12.4 20 14 1.2 8,270
MULTI-FUNCTION
MSTB 125SN1011-4T ß 26 12 4 125 2.0 7,390
10 11 40 70 50 28 9.0 16.4 33 22 G
160SN1011-5T ß 43 15 5 160 2.5 6,540
SLOT MILLS
Spare Parts H
Anti-seize
Clamp Screw Wrench Arbor Bolt Applicable
Compound
Part Number Inserts
TOOL HOLDING
Without ßßßAN0809-ßT
Boss
SE-40068TR TT-15L MP-1 - O
ßßßAN1011-ßT
160AN1213-5T SE-40090TR TT-15L MP-1 - LN12...
MSTB 80SN0607-4T SE-40050TRN TT-15L MP-1 HH10X35
SPARE PARTS
Metric
Sizes
100SN0607-5T SE-40050TRN TT-15L MP-1 HH12X35 P
160SN0607-8T SE-40050TRN TT-15L MP-1 HH20X40
With
MSTB 80SN0809-4T SE-40068TR TT-15L MP-1 HH10X35
Boss
TECHNICAL
LNEU 12 35 − 03 S
� � � � �
� Insert Symbol � Insert Length � Edge Width � Corner-R (r�) � Edge Preparation
Symbol Insert Length Symbol Edge Wdth Symbol Corner-R (r�) Symbol Edge Preparation
35 3.50mm 03 0.30mm
12 12.70mm S Chamfer + R-honed
40 4.00mm 04 0.40mm
� A
pplicable Inserts (LN) P Carbon Steel / Alloy Steel �
M Stainless Steel �
Usage Classification
K Cast Iron � Applicable
� : 1st Choice
(mm) N Non-ferrous Metals Clamp Screw
� : 2nd Choice
Part Number W A Heat-resistant Alloys �
S
LNEU12 12.7 9.52 Titanium Alloy � Applicable
Toolholders
PVD
Dimensions (mm) Coated
Carbide
Usable
Insert Part Number Edges
PR0725
T Ød r�
Notes) 1. Please select the applicable clamp screw depending on each insert part number. Recommended Cutting Conditions � H12
2. Ref. to page � H11 for insert description and applicable clamp screw depending on edge width.
GRADES
(Standard
Part Number
attachment
for Clamp Torque A
Applicable Clamp Applicable Clamp Applicable Clamp Screw (N·m)
parts) mm inch
Inserts Screw Inserts Screw Inserts Screw
0.250 LNEU1240.. SE-40055TR
LINEUP / INSERTS
LNEU1240.. SE-40055TR - -
MSTB ßßßAN250-ßT SE-40055TR - 0.270
75º LEAD
MSTB ßßßAN500-ßT SE-40090TR - 0.520
LNEU1255... SE-40090TR LNEU1255... SE-40090TR
D
LNEU1260... SE-40100TR
0.539 LNEU1260... SE-40100TR LNEU1260... SE-40100TR
TT-15L 3
6.0 LNEU1235.. SE-40050TRN
MSTB ßßßAN0607-ßT LNEU1235.. SE-40050TRN
SE-40050TRN 6.5 - - -
90º LEAD
ßßßSN0607-ßT 7.0 LNEU1240.. SE-40055TR
LNEU1240.. SE-40055TR
E
8.0 LNEU1245.. SE-40068TR
MSTB ßßßAN0809-ßT LNEU1245.. SE-40068TR
SE-40068TR 8.5 - - -
Metric Size
LNEU1250.. SE-40080TR
ßßßSN0809-ßT
HIGH FEED
9.0 LNEU1250.. SE-40080TR
MULTI-FUNCTION
12.0 LNEU1255... SE-40090TR
LNEU1255... SE-40090TR LNEU1255... SE-40090TR
MSTB ßßßAN1213-ßT SE-40090TR 12.5 - G
LNEU1260... SE-40100TR
13.0 LNEU1260... SE-40100TR LNEU1260... SE-40100TR
* For clamp screw, above listed “Standard attachment parts” are included. In case of necessity of another size of clamp screw by changing slotting width, please purchase separately.
SLOT MILLS
� Slot Width (Edge Width) Adjustment H
1 2 3 4
#-JOF
� The Slot width (edge width) of MSTB Slot Mills is adjustable by a maximum of 1.00mm (0.039") with the combination of inserts.
TOOL HOLDING
1. In the case of MSTBßßßAN0607-ßT the width (W) is 6.00mm (0.236") by installing LNEU1235 on both A line and C line.
2. By replacing C line only with LNEU1240 the width (W) is 6.50mm (0.256"). O
3. By replacing A line and C line with LNEU1240 the width (W) is 7.00mm (0.276").
4. If the slotting width (edge width) is 10.00mm (0.394") or more, the B line (middle edge) is necessary.
SPARE PARTS
* Caution
1) There is no description such as “A line”, “B line”, and “C line” on the actual Slot Mill. These are only for explanation of the combination of inserts. P
2) Use proper clamp screws for applicable inserts on the basis of the above chart.
3) The Slot width (edge width) of MSTB Slot Mills is adjustable by a maximum of 1.00mm (0.039") with the combination of inserts.
TECHNICAL
T
Fig.1 Convex bottom shape
800.823.7284
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MSTB SLOT MILL (UP-RIGHT)
� Recommended Cutting Conditions
Recommended Insert Grade fz (ipt)
(Vc: sfm)
Notes
Workpiece Hardness PVD Coated Carbide Insert Thickness
Material (HRC)
0.138"~0.157" 0.177"~0.236"
PR0725 3.50mm~4.00mm 4.50mm~6.00mm
1030~1059, 1060
29 330~460 0.003~0.008 0.004~0.009
Annealed
Carbon Steel
1030~1059, 1060
37 300~390 0.003~0.008 0.004~0.009
Heat Treated
Dry
Annealed 28 300~390 0.003~0.008 0.004~0.009
Alloy Steel
Heat Treated 41 260~360 0.002~0.007 0.003~0.008
%0$
800.823.7284
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MSTC SLOT MILL (LAY-DOWN / HALF SIDE)
� Identification System
� MSTC Slot Mill
GRADES
Inch Size A
LINEUP / INSERTS
Slot Mill with Cutting Dia. Edge Width B
Lay-down Type (inch) (inch)
75º LEAD
D
Slot Mill with Cutting Dia. Edge Width No. of
Lay-down Type (mm) (mm) Flutes
90º LEAD
R : Right-hand 10 : SP..10T3..
S : With Boss
L : Left-hand 12 : SD..1204.. E
HIGH FEED
F
AN Type (Slotting) AR Type (Lower Surface Machining) AL Type (Upper Surface Machining)
MULTI-FUNCTION
G
SLOT MILLS
H
TOOL HOLDING
O
SPARE PARTS
P
TECHNICAL
R
INDEX
800.823.7284
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MSTC SLOT MILL (LAY-DOWN)
8 C
E
%
E
B
"
In order to be used in
5
combination with two or more
mills, this slot mill has 2 key slots.
MSTC 400AN551-630-10 ß 0.551 0.630 1.030 6 3 4.000 1.250 1.880 0.545 1.386 0.312 0.6 17,100
H
MSTC 500AN813-917-12 ß 1.331 8 4 5.000 1.3 10,300
0.813 0.917 1.500 2.250 0.820 1.665 0.375
MSTC 100AN1416-10-3T ß 14.0 16.0 25.9 6 3 100 32 46.8 13.9 34.8 8 0.5 17,250
GRADES
) )
8 8
A
& &
B B
LINEUP / INSERTS
B
%
%
E
E
E
"
"
E
E
C
C
75º LEAD
Drawing
(mm) Depth No. of No. of
D
Stock
Weight Max.
Part Number Edge
Inserts (kg) RPM
W W T Lines Ød H
ØD ØA E a b Ød1 Ød2
(Min.) (Max.) (mm) (H7) (Min.)
90º LEAD
E
125SN1416-10-4T ß 14.0 16.0 31.9 8 4 125 32 58 50.8 26 8 14.4 27 18 Fig.1 1.6 15,450
HIGH FEED
MSTC 125SN1618-10-4T ß 31.9 8 4 125 32 58 26 8 14.4 27 18 Fig.1 1.7 15,450
F
16.0 18.0 50.8
160SN1618-10-5T ß 43.4 10 5 160 40 70 30 9 16.4 56 - Fig.2 2.3 13,650
MULTI-FUNCTION
MSTC 125SN1820-12-4T ß 31.9 8 4 125 32 58 26 8 14.4 27 18 Fig.1 1.6 10,350
18.0 20.7 51.0
G
160SN1820-12-5T ß 43.4 10 5 160 40 70 30 9 16.4 56 - Fig.2 2.3 9,150
SLOT MILLS
160SN2123-12-5T ß 43.4 10 5 160 40 70 30 9 16.4 56 - Fig.2 2.6 9,150
H
Note) H (Min.) dimension shows case of minimum of edge width. Recommended Cutting Conditions � H24
TOOL HOLDING
Note: Left and right-hand insert
SP..10T3...L...
pockets actually alternate
consecutively from flute to flute MSTC...AN...10.. O
around the cutter diameter SP..10T3...N...
(see figures above)
MSTC...SN...10..
SP..10T3...R...
� MSTC...SN... (With boss)
SPARE PARTS
� Spare Parts (Inch Sizes / Metric Sizes) � Slot Width (Edge Width) Adjustment � Applicable Arbor
INDEX
• For spare parts, ref. to page � H20 • Ref. to page � H24-H26 • Ref. to page � H27 T
-
80$ C
E
B
E
%
"
In order to be used in
5
combination with two or more
� Right-hand Shown mills, this slot mill has 2 key slots.
Dimensions (in)
Inserts
No. of
Stock
Weight Max.
Part Number
L1 (kg) RPM
Ød W.O.C.1
ØD Ød1 A T a b
(H7) (Min.) (Max.) (Max.)
Dimensions (mm)
Inserts
No. of
Stock
Weight Max.
Part Number
L1 (kg) RPM
Ød W.O.C.1
ØD Ød1 A T a b
(H7) (Min.) (Max.) (Max.)
MSTC 160AR1416-10-10T ß 10 160 40 54.8 13.9 13.9 14.9 51.9 9.1 43.5 10 1.5 13,650
GRADES
-
-
80$
A
80$
& &
B B
LINEUP / INSERTS
B
E
E
%
"
E
E
%
"
E
C
C
5
5
Dimensions (in)
75º LEAD
D
Drawing
Inserts
No. of
Stock
Weight Max.
Part Number
L1 (kg) RPM
Ød W.O.C.1
ØD ØA T E a b Ød1 Ød2
(H7) (Min.) (Max.) (Max.)
MSTC 500SR709-813-12 ß 8 5.000 1.25 2.88 0.997 0.75 0.319 0.5 1.05 0.656 Fig.1 2.1 10,300
90º LEAD
2.041 2.093 0.461 E
600SR709-813-12 ß 10 6.000 1.5 3.81 1.032 0.972 0.394 0.626 2.5 - Fig.2 2.9 9,400
HIGH FEED
Dimensions (mm) F
Drawing
Inserts
No. of
Stock
Weight Max.
Part Number
L1 (kg) RPM
Ød W.O.C.1
ØD ØA H T E a b Ød1 Ød2
(H7) (Min.) (Max.) (Max.)
MULTI-FUNCTION
MSTC 125SR1820-12-8T ß 8 125 32 58 31.9 26 8 14.4 27 18 Fig.1 1.6 10,350 G
34.0 51.0 52.3 11.7
160SR1820-12-10T ß 10 160 40 70 43.4 30 9 16.4 56 - Fig.2 2.3 9,150
SLOT MILLS
H
Applicable Inserts � H22-H23
Part Number
MSTC...AR...10.. J
SP..10T3...R... SP..10T3...N...
MSTC...SR...10..
MSTC...AR...12..
SD..1204...R... SD..1204...N...
MSTC...SR...12..
K
Recommended Cutting Conditions � H24
� Spare Parts (Inch Sizes / Metric Sizes) � Slot Width (Edge Width) Adjustment � Applicable Arbor
TOOL HOLDING
• For spare parts, ref. to page � H21 • Ref. to page � H24-H26 • Ref. to page � H27
O
SPARE PARTS
P
TECHNICAL
R
INDEX
-
C
80$
B
E
%
"
5
In order to be used in
combination with two or more
� Left-hand Shown mills, this slot mill has 2 key slots.
Dimensions (in)
Inserts
No. of
Stock
Weight Max.
Part Number
L1 (kg) RPM
Ød W.O.C.1
ØD Ød1 A T a b
(H7) (Min.) (Max.) (Max.)
Dimensions (mm)
Inserts
No. of
Stock
Weight Max.
Part Number
L1 (kg) RPM
Ød W.O.C.1
ØD Ød1 A T a b
(H7) (Min.) (Max.) (Max.)
GRADES
- 80$
- 80$
A
& &
B B
LINEUP / INSERTS
B
E
E
%
E
"
%
E
"
E
C
C
5
Dimensions (in)
75º LEAD
D
Drawing
Inserts
No. of
Stock
Weight Max.
Part Number
L1 (kg) RPM
Ød W.O.C.1
ØD ØA T E a b Ød1 Ød2
(H7) (Min.) (Max.) (Max.)
MSTC 500SL709-813-12 ß 8 5.000 1.250 2.880 0.997 0.750 0.319 0.500 1.050 0.656 Fig.1 2.1 10,300
90º LEAD
1.280 1.332 0.461 E
600SL709-813-12 ß 10 6.000 1.500 3.810 1.032 0.972 0.394 0.626 2.500 - Fig.2 2.9 9,400
HIGH FEED
Dimensions (mm)
F
Drawing
Inserts
No. of
Stock
Weight Max.
Part Number
L1 (kg) RPM
Ød W.O.C.1
ØD ØA H T E a b Ød1 Ød2
MULTI-FUNCTION
(H7) (Min.) (Max.) (Max.)
SLOT MILLS
� Applicable Inserts (Inch Sizes / Metric Sizes) H
Applicable Inserts � H22-H23
Part Number
MSTC...AL...12..
MSTC...SL...12..
SD..1204...L... SD..1204...N... K
Recommended Cutting Conditions � H24
� Spare Parts (Inch Sizes / Metric Sizes) � Slot Width (Edge Width) Adjustment � Applicable Arbor
TOOL HOLDING
• For spare parts, ref. to page � H21 • Ref. to page � H24-H26 • Ref. to page � H27 O
SPARE PARTS
P
TECHNICAL
R
INDEX
M
MPP--1
1
MSTC 400AN551-630-10 C90SP1416-10R C90SP1416-10L WC-14 W6X18 AP-1416 SE-3070TRP TH-3L LW-2.5 DTP-9 MP-1 -
500AN551-630-10
C90SP1416-10R C90SP1416-10L WC-14 W6X20 AP-1416 SE-3070TRP TH-3L LW-2.5 DTP-9 MP-1 -
600AN551-630-10
MSTC 500AN630-709-10
Inch Size
C90SP1618-10R C90SP1618-10L WC-16 W6X20 AP-1416 SE-3070TRP TH-3L LW-2.5 DTP-9 MP-1 -
600AN630-709-10
MSTC 500AN709-813-12
C90SD1820-12R C90SD1820-12L WC-18 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1 -
600AN709-813-12
MSTC 500AN813-917-12
C90SD2023-12R C90SD2023-12L WC-20 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1 -
Without Boss
600AN813-917-12
MSTC 100AN1416-10-3T C90SP1416-10R C90SP1416-10L WC-14 W6X18 AP-1416 SE-3070TRP TH-3L LW-2.5 DTP-9 MP-1 -
125AN1416-10-4T
C90SP1416-10R C90SP1416-10L WC-14 W6X20 AP-1416 SE-3070TRP TH-3L LW-2.5 DTP-9 MP-1 -
160AN1416-10-5T
MSTC 125AN1618-10-4T
Metric Size
C90SP1618-10R C90SP1618-10L WC-16 W6X20 AP-1416 SE-3070TRP TH-3L LW-2.5 DTP-9 MP-1 -
160AN1618-10-5T
MSTC 125AN1820-12-4T
SLOT MILLS
C90SD1820-12R C90SD1820-12L WC-18 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1 -
H
160AN1820-12-5T
MSTC 125AN2123-12-4T
C90SD2023-12R C90SD2023-12L WC-20 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1 -
160AN2123-12-5T
125SN1416-10-4T C90SP1416-10R C90SP1416-10L WC-14 W6X20 AP-1416 SE-3070TRP TH-3L LW-2.5 DTP-9 MP-1 HH16X35
160SN1416-10-5T -
C90SP1618-10R C90SP1618-10L WC-16 W6X20 AP-1416 SE-3070TRP TH-3L LW-2.5 DTP-9 MP-1
160SN1618-10-5T -
Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.
� Tightening Torque
TH-3L DTP-9 DTP-15
Wrench
800.823.7284
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MSTC SLOT MILL (HALF SIDE)
� Spare Parts (Inch Sizes / Metric Sizes)
Spare Parts
GRADES
Cartridge Wrench
Wedge Clamp Anti-seize
A
Wedge Cam Pin for Wedge for Cam for Clamp Compound Arbor Bolt
Right-hand Left-hand Screw Screw
Part Number Screw Pin Screw
LINEUP / INSERTS
M
MPP--1
1
B
MSTC 500AR709-813-12
C90SD1820-12R - WC-18 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1 -
600AR709-813-12
C
MSTC 500AL709-813-12
- C90SD1820-12L WC-18 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1 -
600AL709-813-12
Without Boss
75º LEAD
MSTC 160AR1416-10-10T C90SP1416-10R - WC-14 W6X20 AP-1416 SE-3070TRP TH-3L LW-2.5 DTP-9 MP-1 -
D
MSTC 125AR1820-12-8T
Metric Size
90º LEAD
MSTC 125AL1820-12-8T
E
- C90SD1820-12L WC-18 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1 -
160AL1820-12-10T
HIGH FEED
MSTC 500SR709-813-12 HH16X35
C90SD1820-12R - WC-18 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1 F
Inch Size
600SR709-813-12 -
MULTI-FUNCTION
- C90SD1820-12L WC-18 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1
With Boss
600SL709-813-12 - G
MSTC 125SR1820-12-8T HH16X35
C90SD1820-12R - WC-18 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1
Metric Size
160SR1820-12-10T -
SLOT MILLS
MSTC 125SL1820-12-8T HH16X35
H
- C90SD1820-12L WC-18 W6X20 AP-1820 SB-3590TRP TH-3L LW-3 DTP-15 MP-1
160SL1820-12-10T -
Wrench
K
TOOL HOLDING
O
SPARE PARTS
P
TECHNICAL
R
INDEX
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MSTC SLOT MILL (LAY-DOWN / HALF SIDE) SP INSERT
S P C T 10 T3 08 E R - SD � Chipbreaker Symbol
Symbol Rake Angle
� � � � � � � � � �
m
SB
� Relief Angle � Hole / Chipbreaker � Thickness � Edge Preparation
Symbol Relief Angle Symbol Shape Symbol Thickness Symbol Edge Preparation SD
m
D m
T3 3.97mm E Honed
T F Sharp Edge m
SE
P m
Single-sided Chipbreaker, with Hole 04 4.76mm S Chamfer + R-honed
� A
pplicable Inserts (SP..10T3) P Carbon Steel / Alloy Steel � �
M Stainless Steel � �
Classification of Usage
K Cast Iron � �
� : 1st Choice
(in) � : 2nd Choice N Non-ferrous Metals �
Part Number A T Ød � Heat-resistant Alloys �
S
SP..10T3 0.394 5/32 0.134 11° Titanium Alloy � �
CVD
Dimensions (in) Coated PVD Coated Carbide
Carbide
Usable
Insert Part Number Edges
Right-handed Insert Shown Z
r� (Wiper CA0835 PR0725 PR0110
Edge)
SLOT MILLS
H
E
"
ñ
Sì m
10T312E§-SD 4 0.047 0.071 ß
5
With Wiper Edge
E
"
ñ
Sì m 10T312F§-SE 4 0.047 0.087 ß
5
Sharp Edge / With Wiper Edge
;
E
"
E
"
� A
pplicable Inserts (SD..1204) P Carbon Steel / Alloy Steel � �
M Stainless Steel � �
Usage Classification
K Cast Iron � �
GRADES
(in)
� : 1st Choice
� : 2nd Choice N Non-ferrous Metals � A
Part Number A T Ød � Heat-resistant Alloys �
S
SD..1204 1/2 3/16 0.173 15° Titanium Alloy � �
LINEUP / INSERTS
CVD
Dimensions (in) Coated PVD Coated Carbide B
Carbide
Usable
Insert Part Number Edges
Right-handed Insert Shown Z
r� (Wiper CA0835 PR0725 PR0110
E
"
75º LEAD
m 5
D
ß
;
90º LEAD
ñ
Sì m 5
120412E§-SD 4 0.047 0.071 ß E
With Wiper Edge
E
HIGH FEED
"
MULTI-FUNCTION
SDCT 120408F§-SE ß
;
4 0.031 0.106
G
E
"
ñ
Sì m 5
120412F§-SE 4 0.047 0.075 ß
Sharp Edge / With Wiper Edge
SLOT MILLS
;
ñ
Sì m
120412E§-SB 4 0.047 0.071 ß ß
J
E
"
K
;
E
"
TOOL HOLDING
ñ
Sì
• For Non-ferrous Metals such as Aluminum Alloys (Si<10%) and Titanium Alloys. T
• For high speed machining
Inserts are sold in 10 piece boxes.
Notes
Workpiece Hardness Coated Carbide Coated Carbide
Material (HB)
EN-SD SN-SB FN-SE
ER-SB
CA0835 PR0725 PR0110 ER-SD SR-SB FR-SE
EL-SB
EL-SD SL-SB FL-SE
1030~1059, 1060
29 520~620 330~460 - 0.003~0.008 0.004~0.009 0.006~0.012 -
Annealed
Carbon Steel
1030~1059, 1060
37 460~590 300~390 - 0.003~0.008 0.004~0.009 0.006~0.012 -
Heat Treated
Dry
Annealed 28 460~590 300~390 - 0.003~0.008 0.004~0.009 0.006~0.012 -
Alloy Steel
Heat Treated 41 390~520 260~360 - 0.002~0.007 0.003~0.008 0.005~0.010 -
High Carbon Alloy D2, H13, etc. 41 360~430 230~300 - 0.002~0.007 0.003~0.008 0.005~0.010 -
Coolant
Martensitic
Heat-resistant
Inconel 718, etc. 37.7 - 50~100 - 0.002~0.007 0.003~0.008 0.005~0.010 -
Alloys
Dry
60-40-18~70-50-05 25 430~520 260~330 - 0.003~0.009 0.004~0.010 0.006~0.014 -
Nodular Cast Iron
80-60-03~120-90-02 37 360~460 230~300 - 0.003~0.009 0.004~0.010 0.006~0.014 -
H
%0$
:
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MSTC SLOT MILL (LAY-DOWN / HALF SIDE)
GRADES
� Set up the slot mill on length measuring equipment such as tool A
presetters.
8FEHF4DSFX 8FEHF
� Insert a 3mm Hexagon Wrench (TH-3L) into the wedge screw.
� Turn TH-3L counterclockwise to loosen the Wedge.
LINEUP / INSERTS
� Turn TH-3L clockwise by the torque of 1 N·m to tighten the wedge
lightly and make the wedge contact the cartridge and the
B
Slot Mill body.
In doing so, some resistance occurs against the cartridge.
-PPTFOJOH
5JHIUFOJOH
75º LEAD
5)-
)FYBHPO8SFODIXJUINN8JEUI
D
90º LEAD
the back of the cartridge. E
)FYBHPO8SFODI $BSUSJEHF � Turn the wrench and adjust the position of the Cartridge.
� To secure the adjustment, back-turn the Cam Pin and make
sure that it does not touch the groove surface of the back of
the Cartridge.
HIGH FEED
� Remove the Hexagon wrench from the Cam Pin. F
MULTI-FUNCTION
G
$BN1JO
SLOT MILLS
H
.BLFTVSFUIFSFJTOPHBQ
TOOL HOLDING
3FDPNNFOEFE5JHIUFOJOH O
5PSRVF /sN
5)-
SPARE PARTS
P
TECHNICAL
R
INDEX
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MSTC SLOT MILL (LAY-DOWN / HALF SIDE)
Wedge Screw
TH-3L
(Hexagon wrench Loosen Wedge Cartridge
with 3mm width)
(6) If the Cam Pin is in the position shown in the left diagram,
A state that the cam pin is
positioned inwards assembling the Cartridge is not possible.
(7) Place the wedge so that its larger slant surface faces toward
Wedge
Left-hand Thread the Cartridge.
(8) Turn the Wedge Screw two times to install the Wedge to the
body.
Wedge Screw
(9) When installing the Wedge Screw to the body, keep the
Right-hand Thread TH-3L
Turn 2 rotations to install on the body Wedge from rotating and screw it in.
(Hexagon wrench with 3mm width)
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MST SLOT MILL APPLICABLE ARBOR
� BT Shank
Ref. to Toolholder Bore Dia. BT Shank
Type Page Part Number (Ød)
GRADES
BIG MST NIKKEN SHOWA NT TOOL
A
MSTA 02N.. 0.625" (15.875mm) BTßß-SCA15.875.. BTßß-SCA15.875.. BTßß-SCA15.875..
03N.. 0.625" (15.875mm) BTßß-SCA15.875.. BTßß-SCA15.875.. BTßß-SCA15.875..
� H4 04N.. 1.000" (25.400mm) BTßß-SCA25.4.. BTßß-SCA25.4.. BTßß-SCA25.4.. BTßß-SCA25.4.. BTßß-SCA25.4..
LINEUP / INSERTS
05N.. 1.250" (31.750mm) BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75..
06N.. 1.250" (31.750mm) BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75.. B
MSTA 63N.. 16mm BTßß-SCA16.. BTßß-SCA16..
80N.. 16mm BTßß-SCA16.. BTßß-SCA16..
� H5 100N.. 22mm BTßß-SCA22.. BTßß-SCA22..
75º LEAD
6000AN.. 1.500" (38.100mm) BTßß-SCA38.1.. BTßß-SCA38.1.. BTßß-SCA38.1.. BTßß-SCA38.1.. D
� H8
MSTB 80AN.. 27mm BTßß-SCA27.. BTßß-SCA27..
100AN.. 32mm BTßß-SCA32.. BTßß-SCA32..
125AN.. 40mm BTßß-SCA40.. BTßß-SCA40..
90º LEAD
160AN.. 40mm BTßß-SCA40.. BTßß-SCA40..
E
MSTC 400Aß.. 1.250" (31.750mm) BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75.. BTßß-SCA31.75..
500Aß.. 1.500" (38.100mm) BTßß-SCA38.1.. BTßß-SCA38.1.. BTßß-SCA38.1.. BTßß-SCA38.1..
� H14
600Aß.. 1.500" (38.100mm) BTßß-SCA38.1.. BTßß-SCA38.1.. BTßß-SCA38.1.. BTßß-SCA38.1..
� H16
MSTC 100Aß.. 32mm BTßß-SCA32.. BTßß-SCA32..
HIGH FEED
� H18
125Aß.. 40mm BTßß-SCA40.. BTßß-SCA40.. F
160Aß.. 40mm BTßß-SCA40.. BTßß-SCA40..
MSTB 80SN.. 22mm BBTßß-FMC22.. BTßß-FMC22.. BTßß-FMC22.. BTßß-FMC22..
MULTI-FUNCTION
100SN.. 27mm BBTßß-FMC27.. BTßß-FMC27.. BTßß-FMC27.. BTßß-FMC27..
� H9
125SN.. 40mm BBTßß-FMB40.. BTßß-FMB40.. BTßß-FMB40.. BTßß-FMB40..
With G
Boss
160SN.. 40mm BBTßß-FMB40.. BTßß-FMB40.. BTßß-FMB40.. BTßß-FMB40..
� H15 MSTC 100Sß.. 27mm BBTßß-FMC27.. BTßß-FMC27.. BTßß-FMC27.. BTßß-FMC27..
� H17 125Sß.. 32mm BBTßß-FMC32.. BTßß-FMC32.. BTßß-FMC32.. BTßß-FMC32..
� H19 160Sß.. 40mm BBTßß-FMB40.. BTßß-FMB40.. BTßß-FMB40.. BTßß-FMB40..
SLOT MILLS
H
� Straight Shank
Ref. to Toolholder Bore Dia. Straight Shank
Type Page Part Number (Ød)
TOOL HOLDING
160N.. 40mm
O
MSTB 3000AN.. 1.000" (25.400mm) Sßß-SCA25.4.. Kßß-SCA25.4.. STßß-SCA25.4..
160Aß.. 40mm T
These tables are created, based on companies' catalogues and publications, and not officially approved by those companies.
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SLOT MILLS
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RADIUS &
BALL-NOSE MILLS
J1
MRF / MRFW BALL-NOSE END MILL
Finishing Finishing
+0.01mm
ØD-0.05mm
Ød1
Ød2
Fig.1
�
L1
R L2 L3
MRF Standard Neck
L
+0.01mm
ØD-0.05mm
Ød2
Ød1
Fig.2
R L2 L3
L
MRF Long Neck
Top Face Mark
+0.01mm
ØD-0.05mm
Ød2
Ød1
Fig.3
�
R L1
L2 L3
Ød2
Ød1
Fig.4
(Carbide
Shank)
R L2 L3
L
MRFW Carbide Long Neck � Top Face Shown
Drawing
Wrench
Inserts
No. of
Screw
Stock
Compound Inserts
Part Number
J DT
M
MP
� B21
P--1
R ØD Ød1 Ød2 L L1 L2 L3 � 1
TT
MRF 08-S12 ß 1 4.0 8 12 7.5 100 10 22 78 6˚20' Fig.1 SC-30067 DT-8 RDFG08FR
Standard Neck
12-S16-160 ß 1 6.0 12 16 11.5 160 16 60 100 2˚10' Fig.1 SC-40100 DT-15 RDFG12FR
MP-1
16-S20-160 ß 1 8.0 16 20 14.0 160 20 65 95 2˚ Fig.1 SC-50130 DT-20 RDFG16FR
20-S25-180 ß 1 10.0 20 25 17.0 180 25 80 100 2˚10' Fig.3 SC-60160 TT-25 RDFG20FR
25-S32-200 ß 1 12.5 25 32 22.0 200 31 90 110 2˚40' Fig.3 SC-60210 TT-30 RDFG25FR
MRFW 08-S08 ß 1 4.0 8 8 7.4 100 - 30 70 - Fig.4 SC-30067 DT-8 RDFG08FR
Standard
Carbide
Neck
Neck
Long
Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.
GRADES
RDFG 08FR
Top Face
Mark
D.O.C. Pf A
10FR MRF08-S12 0.008 (Max 0.012) 0.031
Standard Neck
12FR MRF10-S12 0.008 0.039
MRF12-S12 0.020 0.047
LINEUP / INSERTS
16FR
20FR MRF16-S20 0.020 0.063
MRF20-S25 0.039 0.079
B
� Top Face Shown 25FR
MRF25-S32 0.039 0.098
• Align the Top Face Mark of both insert and toolholder.
MRF08-S12-130 0.008 (Max 0.012) 0.031
MRF10-S16-150
Long Neck
MRF12-S16-160 0.020 0.047 C
MRF16-S20-160 0.020 0.063
MRF20-S25-180 0.039 0.079
Pf
D.O.C.
MRF25-S32-200 0.039 0.098
MRFW08-S08 0.008 (Max 0.012) 0.031
75º LEAD
Standard
Carbide Carbide
D
Neck
MRFW10-S10 0.008 0.039
MRFW12-S12 0.020 0.047
MRFW08-S08-130 0.008 (Max 0.012) 0.031
Neck
Long
MRFW10-S10-140 0.008 0.039
90º LEAD
MRFW12-S12-150 0.020 0.047
E
For Ø8mm, Holder may be broken because of overload if D.O.C. exceeds 0.012".
HIGH FEED
Vc (sfm) fz (ipt)
Material Grades Vc (sfm)
(RPM)
fz (ipt)
Vf (ipm)
Vc (sfm)
(RPM)
fz (ipt)
Vf (ipm)
Vc (sfm)
(RPM)
fz (ipt)
Vf (ipm)
F
490 0.008 490 0.008 490 0.008
Carbon Steel PR915 330~660 0.004~0.012 (5,970) (94.095) (4,770) (75.197) (3,980) (62.598)
430 0.008 430 0.008 430 0.008
Alloy Steel PR915 260~590 0.004~0.012
MULTI-FUNCTION
(5,170) (81.496) (4,140) (65.354) (3,450) (54.331)
330 0.006 330 0.006 330 0.006
Mold Steel PR915 160~490 0.004~0.008 (3,980) (46.850) (3,180) (37.402) (2,650) (31.496) G
330 0.006 330 0.006 330 0.006
Stainless Steel PR915 160~490 0.004~0.008 (3,980) (46.850) (3,180) (37.402) (2,650) (31.496)
490 0.012 490 0.012 490 0.012
Cast Iron PR915 330~660 0.008~0.016 (5,970) (140.945) (4,770) (112.598) (3,980) (94.095)
SLOT MILLS
Ø16mm Ø20mm Ø25mm
Workpiece Insert
Material Grades Vc (sfm) fz (ipt) Vc (sfm) fz (ipt) Vc (sfm) fz (ipt) Vc (sfm) fz (ipt) H
(RPM) Vf (ipm) (RPM) Vf (ipm) (RPM) Vf (ipm)
490 0.008 490 0.008 490 0.008
Carbon Steel PR915 330~660 0.004~0.012 (2,980) (46.850) (2,390) (37.402) (1,910) (29.921)
TOOL HOLDING
Model Tool Dia. (ØD) Ø8mm Ø10mm Ø12mm
D.O.C. (t: in) 0.004" 0.008" 0.004" 0.008" 0.008" 0.020" O
15° 1.00 1.00 1.00 1.00 1.00 1.00
Angle
le) 60° 1.47 1.34 1.51 1.38 1.42 1.24
ce An
g (�°)
75° 2.15 1.82 2.24 1.92 2.02 1.60
P
t Fa
an
(Sl 90°(Horizontal Plane) 4.48 3.22 5.06 3.57 3.92 2.50
�°
Tool Dia. (ØD) Ø16mm Ø20mm Ø25mm
TECHNICAL
R
.O
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RAD-8 (MRW)
Shouldering Facing
RAD-8 (MRW)
The MRW Radius Cutter Lowers
Cutting Costs and Increases Efficiency
A d v a n t a g e s
Economical 8-edge Insert
Anti-Chattering
Max.+12 600
108%
118%
100%
500
400
300
MRW Competitor A Competitor B Competitor C
(SM chipbreaker)
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RAD-8 (MRW)
GRADES
A
4 grades and 3 chipbreakers!
Available for Steel, Stainless Steels, Cast Iron, and Heat-Resistant Alloys
LINEUP / INSERTS
B
Workpiece Material Applicable Insert Grade Applicable Chipbreaker
75º LEAD
D
For Chipbreaker Selection and Recommended Cutting Conditions � J10
90º LEAD
E
• Stable cutting prevents insert fracturing Newly Developed
Tougher Substrate
• Good for high efficiency machining
HIGH FEED
Smooth TiN Layer
F
Smooth & less adhesion with
improved stability
Tough �-Al2O3 Layer
MULTI-FUNCTION
• For Ni-base heat resistant alloys and martensitic stainless steels Prevents oxidation and wear of
SLOT MILLS
Ultra Fine TiCN Layer
High aspect ratio and micro columnar H
TiCN coating layer improves abrasive
wear resistance
• For titanium alloys and precipitation hardened stainless steel
TOOL HOLDING
� Ni-base Heat Resistant Alloy � Martensitic Stainless Steel
O
0.016 0.016
Competitor B
(CVD)
0.014 0.014
Competitor A
(CVD)
0.012 0.012
SPARE PARTS
Fracture Competitor B
(CVD)
0.010 0.010
P
Wear [in]
Wear [in]
0.008 0.008
Competitor A KYOCERA
0.006 (CVD) CA6535 GM 0.006
KYOCERA
0.004 CA6535 SM
0.004
TECHNICAL
0.002 0.002
R
0.000 0.000
0 5 10 15 20 25 0 5 10 15 20 25
Cutting Time [min] Cutting Time [min]
<Cutting Conditions> Vc = 160 sfm, D.O.C. = 0.039”, fz = 0.006 ipt, WET <Cutting Conditions> Vc = 980 sfm, D.O.C. = 0.079”, fz = 0.008 ipt, WET
INDEX
T
1st recommendation GM Chipbreaker 1st recommendation SM Chipbreaker
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RAD-8 (MRW)
a
E
H
H
S
S
Ød2
Ød1
r
r
Ød1
ØD
ØD
Fig.1 Fig.2
Coolant Hole
Dimensions (in)
Weight (kg)
(�)
Drawing
Inserts
No. of
Stock
Max.
Part Number RPM
r ØD ØD1 Ød Ød1 Ød2 H E a b S A.R. R.R.
2500R-12-6T Þ 6 0.6
2.50 1.75 0.75 0.748 0.433 1.575 0.750 0.187 0.312 +12° -15.5° Yes Fig.1 14,000
2500R-12-7T ß 7 0.236 0.236 0.6
Þ (6mm) (6mm)
3000R-12-6T 6 1.1
3.00 2.25 1.00 0.866 0.551 1.969 1.063 0.236 0.381 +12° -15.5° Yes Fig.1 12,000
3000R-12-8T ß 8 1.1
4000R-12-7T Þ 7 1.5
4.00 3.54 1.50 2.047 - 1.969 1.142 0.393 0.625 +12° -15.5° Yes Fig.2 10,600
4000R-12-9T ß 9 1.4
3000R-16-6T Þ 6 1.1
3.00 2.25 1.00 0.866 0.551 1.969 1.063 0.236 0.381 +11° -16.5° Yes Fig.1 11,000
3000R-16-7T Þ 7 0.315 0.315 1.0
Þ (8mm) (8mm)
4000R-16-6T 6 1.4
4.00 3.54 1.50 2.047 - 1.969 1.142 0.393 0.625 +11° -16.5° Yes Fig.2 9,600
4000R-16-8T ß 8 1.3
5000R-16-8T Þ 8 2.6
RADIUS / BALL-NOSE
5.00 3.54 1.50 2.047 - 2.480 1.496 0.393 0.625 +11° -16.5° Yes Fig.2 8,560
5000R-16-10T ß 10 2.5
J
� Spare Parts and Applicable Inserts (Inch Size)
Spare Parts Applicable Inserts � B16
Clamp Pre-Set Anti-seize Arbor Bolt
Wrench
Screw Torque Wrench* Compound
Part Number DTPM-15 TTP-20
NEW
Tough Edge
General Purpose Low Cutting Force (For Heavy Milling)
MRW 2000R-12... HH3/8-1.25
2500R-12... (HH3/8-1.25H)
SB-4085TRP DTPM-15 - HH1/2-1.25 ROMU1204M0ER-GM ROMU1204M0ER-SM
3000R-12... PST-IP15 MP-1 ROMU1204M0ER-GH
Recommended Torque for (HH1/2-1.25H)
Insert Clamp 3.5 N·m
4000R-12... -
HH3/8-1.25
MRW 2500R-16... (HH3/8-1.25H)
SB-50140TRP - TTP-20 HH1/2-1.25
3000R-16... PST-IP20 MP-1
(HH1/2-1.25H)
ROMU1605M0ER-GM ROMU1605M0ER-SM ROMU1605M0ER-GH
Recommended Torque for
4000R-16... Insert Clamp 4.5 N·m
-
5000R-16...
Caution with Max. Revolution Recommended Cutting Conditions � J10
When running an end mill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force.
Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.
S is Maximum D.O.C.
For more details, see Page � J10
GRADES
ØD1 ØD1
Ød Ød A
b b
LINEUP / INSERTS
E
H
H
B
S
S
Ød2
Ød1
r
r
Ød1
ØD
Fig.1 Fig.2
C
Coolant Hole
75º LEAD
Dimensions (mm)
Weight (kg)
(�) D
Drawing
Inserts
No. of
Stock
Max.
Part Number RPM
r ØD ØD1 Ød Ød1 Ød2 H E a b S A.R. R.R.
90º LEAD
080R-12-8T ß 8 1.1
100R-12-7T ß 7
6 6.0
1.5
E
100 78 1.250" 46 - 50 1.339" 0.315" 0.500" +12° -15.5° Yes Fig.2 10,600
Inch Bore Dia.
100R-12-9T ß 9 1.4
MRW 080R-16-6T ß 6 1.1
80 70 1.000" 20 13 50 1.063" 0.236" 0.375" +11° -16.5° Yes Fig.1 11,000
080R-16-7T ß 7 1.1
HIGH FEED
100R-16-6T ß 6 1.4
100R-16-8T ß 8
8 100 78 1.250" 46 - 50 1.339" 0.315" 0.500" 8.0 +11° -16.5° Yes Fig.2
1.4
9,600 F
125R-16-8T ß 8 2.6
125 89 1.500" 55 - 63 1.496" 0.394" 0.625" +11° -16.5° Yes Fig.2 8,560
125R-16-10T ß 10
MRW 050R-12-5T-M ß 5 0.3
MULTI-FUNCTION
50 48 22 18 11 40 21 6.3 10.4 +12° -15.5° Yes Fig.1 16,000
050R-12-6T-M ß 6 0.3
063R-12-6T-M ß 6
63 60 22 19 11 40 21 6.3 10.4 +12° -15.5° Yes Fig.1
0.6
14,000
G
063R-12-7T-M ß 7 0.6
6 6.0
080R-12-6T-M ß 6 1.1
80 70 27 20 13 50 24 7 12.4 +12° -15.5° Yes Fig.1 12,000
080R-12-8T-M ß 8 1.1
Metric Bore Dia.
100R-12-7T-M ß 7 1.5
SLOT MILLS
100 78 32 46 - 50 30 8 14.4 +12° -15.5° Yes Fig.2 10,600
100R-12-9T-M ß 9 1.4 H
MRW 063R-16-5T-M ß 5 0.5
63 60 22 19 11 40 21 6.3 10.4 +11° -16.5° Yes Fig.1 12,800
063R-16-6T-M ß 6 0.5
080R-16-6T-M ß 6 1.1
TOOL HOLDING
NEW
Tough Edge O
General Purpose Low Cutting Force (For Heavy Milling)
MRW 050R-12...
SB-4085TRP DTPM-15 - HH10x30
063R-12...
ROMU1204M0ER-GM ROMU1204M0ER-SM ROMU1204M0ER-GH
SPARE PARTS
Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.
INDEX
T
S is Maximum D.O.C.
For more details, see Page � J10
Ød h6
Ød h6
ØD
ØD
r S r S
� �
L L
Fig.1 Fig.3
Ød h6
Ød h6
ØD
ØD
S S
r
r
� �
L L
Fig.2 Fig.4
Coolant Hole
Dimensions (in) (�)
Drawing
Inserts
No. of
Stock
Max.
Part Number
A.R. RPM
r ØD Ød L � S R.R.
(Max.)
MRW 1250-W125-12-3T Þ 3 1.25 1.25 3.921 1.575 -20° Yes Fig.3 22,000
0.236 0.236
Standard Shank
MRW 1250-S125-12-2T-8 Þ 2 1.25 1.25 8.000 1.575 -20° Yes Fig.1 22,000
0.236 0.236
1500-S125-12-3T-8 Þ 3 1.50 1.25 8.000 1.575 +12° -16.5° 18,800
(6mm) (6mm)
Long Shank
(Cylindrical)
Yes Fig.2
2000-S150-12-4T-12 ß 4 2.00 1.50 12.000 1.969 -15.5° 16,000
J
� Spare Parts and Applicable Inserts (Inch Size)
Spare Parts Applicable Inserts � B16
Tough Edge
General Purpose Low Cutting Force (For Heavy Milling)
SB-4085TRP DTPM-15 -
MRW ···-12... Recommended Torque for
PST-IP15 MP-1 ROMU1204M0ER-GM ROMU1204M0ER-SM ROMU1204M0ER-GH
Insert Clamp 3.5 N·m
SB-50140TRP - TTP-20
MRW ···-16... Recommended Torque for
PST-IP20 MP-1 ROMU1605M0ER-GM ROMU1605M0ER-SM ROMU1605M0ER-GH
Insert Clamp 4.5 N·m
Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
Pre-Set Torque Wrench sold separately.
S is Maximum D.O.C.
For more details, see Page � J10
GRADES
A
Ød h6
Ød h6
ØD
ØD
LINEUP / INSERTS
r S r S
� �
L L B
Fig.1 Fig.3
Ød h6
ØD
ØD
C
S S
r
r
� �
L L
Fig.2 Fig.4
75º LEAD
D
Coolant Hole
Dimensions (mm)
90º LEAD
(�)
E
Drawing
Inserts
No. of
Stock
Max.
Part Number
A.R. RPM
r ØD Ød L � S R.R.
(Max.)
HIGH FEED
Standard Shank
Yes Fig.2
50-S42-12-5T ß 5 50 42 170 40 -15.5° 16,000
MRW 40-S32-16-3T ß 3 40 32 160 40 -18° 17,200
50-S42-16-4T ß 4 8 50 42 170 40 8.0 +11° -16.5° Yes Fig.2 14,800
MULTI-FUNCTION
63-S42-16-5T ß 5 63 42 170 50 -16.5° 12,800
MRW 32-S32-12-2T-200 ß 2 32 32 200 40 -20° Yes Fig.1 22,000 G
40-S32-12-3T-200 ß 3 6 40 32 200 40 6.0 +12° -16.5° 18,800
Long Shank
(Cylindrical)
Yes Fig.2
50-S42-12-4T-300 ß 4 50 42 300 40 -15.5° 16,000
MRW 40-S32-16-2T-200 ß 2 40 32 200 40 -18° 17,200
SLOT MILLS
50-S42-16-3T-300 ß 3 8 50 42 300 40 8.0 +11° -16.5° Yes Fig.2 14,800
H
63-S42-16-4T-300 ß 4 63 42 300 50 -16.5° 12,800
MRW 32-W32-12-3T ß 3 32 32 102 40 -20° Yes Fig.3 22,000
Standard Shank
TOOL HOLDING
DTPM-15 TTP-20 NEW
O
Tough Edge
General Purpose Low Cutting Force (For Heavy Milling)
SB-4085TRP DTPM-15 -
SPARE PARTS
Coat Anti-Seize Compound (MP-1) thinly on portion of taper and thread prior to installation.
*For prolonged insert and cutter life, it is recommended to use the pre-set torque wrench to ensure proper insert screw force.
INDEX
� Recommended D.O.C. : 0.118" or less for ROMU12, 0.158" or less for ROMU16
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RAD-8 (MRW)
� How to Mount an Insert Fig.1 Wrench
1. Be sure to remove dust and chips from the insert mounting pocket.
Clamp Screw
GRADES
2. Apply anti-seize compound on portion of taper and thread of clamp screw. A
� Attach the screw to the front end of the wrench
� While lightly pressing the insert against the mating surfaces,
put the screw into the hole of the insert and tighten. (See Fig.1)
LINEUP / INSERTS
Fig.2 Purple grip
4. When tightening the screw, make sure that the wrench is parallel to the screw. Shape
75º LEAD
The symbol means "Torx Plus".
For recommended torque, see pages � J6-J9. T-shaped grip wrench for MRW-16 D
5. After tightening the screw, make sure that there is no clearance between the insert seat surface and
Fig.4 Black grip
the bearing surface of the holder or between the insert side surfaces and the
mating surface of the holder.
T15
90º LEAD
E
If there is any clearance, remove the insert and mount it again according to the above steps. Shape
The symbol means "Torx".
"Torx" Wrench (Do NOT use for MRW)
� C
ase Studies
HIGH FEED
F
410 Stainless Steel 410 Stainless Steel
MULTI-FUNCTION
• Vc = 890 sfm • Vc = 820 sfm
• fz = 0.011 ipt • fz = 0.006 ipt G
• D.O.C. = 0.020~0.039" • D.O.C. = 0.079"
• ae = Max. 1.378" • ae = 0.197~1.181"
• Dry • Wet
• MRW050R-12-6T-M • MRW050R-12-5T-M
SLOT MILLS
(6 Flutes) (5 Flutes)
• ROMU1204M0ER-SM 1.2 times the machining efficiency • ROMU1204M0ER-SM Same or longer tool life H
(CA6535) Economical double-faced insert (CA6535) Economical double-faced insert
MRW improved machining efficiency 1.2 times with same tool life compared to MRW showed less damage on the cutting edge and reduced machining noise.
Competitor A. MRW has equal or longer tool life and cost advantage due to double sided inserts. K
MRW has a cost advantage due to double sided inserts.
TOOL HOLDING
O
� Application �MRW is not available for 3D machining such as Plunging and Profiling.
SPARE PARTS
P
TECHNICAL
800.823.7284
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RAD-6 (MRX)
RAD-6 (MRX)
The MRX Radius Cutter
Lowers Cutting Costs and
Increases Efficiency!
A d v a n t a g e s
Low Cutting Forces with Helical Cutting Edge Design
• Cutting Force Comparison
1,400
116% Resultant
1,200 Force
102%
Cutting force [N]
Radial
1,000 Force
800
151%
600 114%
Axial Rake 400
Max. 10°
200
0
MRX SM Competitor A Competitor B
Chipbreaker
< Cutting Conditions >
RADIUS / BALL-NOSE
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RAD-6 (MRX)
GRADES
ØD1 Ød A
Ød b
b
a
a
LINEUP / INSERTS
E
E
H
H
B
S
C
S
C
Ød2
Ød1
r
Ød1
ØD ØD
Weight (kg)
Dimensions (in)
Drawing
Coolant
(�)
Inserts
No. of
Stock
Max.
Hole
75º LEAD
Part Number
r ØD ØD1 Ød Ød1 Ød2 H E a b C S A.R. R.R.
RPM D
MRX 1500R-10-5T Þ 5 1.500 1.400 0.500 0.433 0.276 1.575 0.709 0.156 0.250 0.114 +10° -5.5° 0.2 20,000
0.197 0.197
2000R-10-6T Þ 6
(5mm)
2.000 1.750 0.750 0.669 0.433 1.575 0.750 0.187 0.313 0.114
(5mm)
+10° -5.5° Yes Fig.1 0.3 17,500
90º LEAD
2500R-10-7T � 7 2.500 1.750 0.750 0.669 0.433 1.575 0.750 0.187 0.313 0.114 +10° -5.5° 0.5 15,000
E
MRX 1500R-12-4T � 4 1.500 1.400 0.500 0.394 0.276 1.575 0.709 0.156 0.250 0.134 +10° -5.5° 0.2 21,000
2000R-12-4T � 4 2.000 1.750 0.750 0.669 0.433 1.575 0.750 0.187 0.313 0.134 +10° -5.5° 0.3 18,000
2000R-12-5T Þ 5 2.000 1.750 0.750 0.669 0.433 1.575 0.750 0.187 0.313 0.134 +10° -5.5° 0.3 18,000
0.236 0.236
HIGH FEED
2500R-12-5T � 5
(6mm)
2.500 1.750 0.750 0.669 0.433 1.575 0.750 0.187 0.313 0.134
(6mm
+10° -5.5° Yes Fig.1 0.4 15,500
2500R-12-6T � 6 2.500 1.750 0.750 0.669 0.433 1.575 0.750 0.187 0.313 0.134 +10° -5.5° 0.4 15,500
F
3000R-12-6T Þ 6 3.000 2.250 1.000 0.866 0.551 1.969 1.063 0.236 0.382 0.134 +10° -5.5° 0.8 13,500
3000R-12-7T � 7 3.000 2.250 1.000 0.866 0.551 1.969 1.063 0.236 0.382 0.134 +10° -5.5° 0.8 13,500
MULTI-FUNCTION
4000R-12-7T � 7 0.236 4.000 3.540 1.500 2.047 - 1.969 1.142 0.394 0.626 0.134 0.236 +10° -5.5° 1.7 12,000
4000R-12-9T � 9 (6mm) 4.000 3.540 1.500 2.047 - 1.969 1.142 0.394 0.626 0.134 (6mm +10° -5.5°
Yes Fig.2
1.6 12,000 G
MRX 2500R-16-4T � 4 2.500 1.750 0.750 0.669 0.433 1.575 0.750 0.187 0.313 0.173 +10° -5.5° 0.4 13,500
2500R-16-5T Þ 5 0.315 2.500 1.750 0.750 0.669 0.433 1.575 0.750 0.187 0.313 0.173 0.315 +10° -5.5° 0.4 13,500
Yes Fig.1
(8mm) 3.000 2.250 1.000 0.866 0.551 1.969 1.063 0.236 0.382 0.173 (8mm)
SLOT MILLS
3000R-16-5T � 5 +10° -5.5° 0.8 11,500
3000R-16-6T Þ 6 3.000 2.250 1.000 0.866 0.551 1.969 1.063 0.236 0.382 0.173 +10° -5.5° 0.8 11,500 H
4000R-16-6T � 6 4.000 3.540 1.500 2.047 - 1.969 1.142 0.394 0.626 0.173 +10° -5.5° 1.6 10,000
4000R-16-7T Þ 7 0.315 4.000 3.540 1.500 2.047 - 1.969 1.142 0.394 0.626 0.173 0.315 +10° -5.5° 1.6 10,000
5000R-16-8T � 8 5.000 3.540 1.500 2.047 - 2.480 1.496 0.394 0.626 0.173 +10° -5.5° 2.8 9,000 J
� Face Mill Spare Parts and Applicable Inserts (Inch Size)
Caution with Max. Revolution
Spare Parts When running an end mill or a cutter at the
maximum revolution, the insert or cutter may
Clamp
Wrench
Pre-Set Anti-seize
Arbor Bolt Applicable be damaged by centrifugal force.
K
Screw Torque Wrench* Compound
Part Number Inserts
DTPM TTP
NEW � B16
Coat Anti-Seize Compound (MP-1)
thinly on portion of taper and thread prior
TOOL HOLDING
to installation.
RPMW1204M0TN
4000R-12... - or RPMT1204M0-H inserts R
(without ER-.. or EN-..)
MRX 2500R-16... HH3/8-1.25 RPMT1605M0ER-GM
5000R-16... - RPMW1605M0TN T
Recommended Cutting Conditions � J18
a
a
E
E
H
H
S
C
S
C
Ød2
Ød1
r
Ød1
ØD ØD
Fig.1 Fig.2
Drawing
Coolant
Dimensions (mm)
Weight
Inserts
No. of
Stock
(�) Max.
Hole
(kg)
Part Number RPM
r ØD ØD1 Ød Ød1 Ød2 H E a b C S A.R. R.R.
MRX 080R-12-6T ß 6 1.2 13,500
80 70 1.000" 20.0 13 50 1.063" 0.236" 0.375" 3.4 +10° -5.5° Yes Fig.1
080R-12-8T ß 8 1.1 13,500
6 6
100R-12-7T ß 7 1.5 12,000
100 78 1.250" 46.0 - 50 1.339" 0.315" 0.500" 3.4 +10° -5.5° Yes Fig.2
Inch Bore Dia.
GRADES
A
Ødh6
ØD
Ødh6
r S
�
Fig.5
LINEUP / INSERTS
L
Fig.1
B
Ødh6
Ødh6
ØD
Fig.6
r
�
L
Fig.2
Ødh6
75º LEAD
Fig.7 D
Ødh6
ØD
S
r
�
L
Ødh6
90º LEAD
Fig.3 E
Fig.8
C
Ødh6
ØD
HIGH FEED
F
Ødh6
S
r
MULTI-FUNCTION
L
Fig.9
Fig.4
G
Drawing
SLOT MILLS
Coolant
Inserts
(�)
No. of
Stock
Max.
Hole
Part Number
A.R. RPM H
r ØD Ød L � C S R.R.
(Max.)
MRX 0625-W625-08-2T Þ 2 0.625 0.625 4.331 2.386 0.094 +3° -6.5° No Fig.5 38,000
1000-W100-08-4T Þ 4 1.000 1.000 4.724 2.406 0.094 +10° -5.5° Yes Fig.7 28,000 J
Standard Shank
MRX 1000-W100-10-3T Þ 3
0.197
1.000 1.000 4.724 2.409
0.197
28,000
0.114 +10° -5.5° Yes Fig.7
(5mm) (5mm)
(Weldon)
MRX 1250-W125-12-3T Þ 3 1.250 1.250 5.512 3.189 0.134 +10° -5.5° Yes Fig.7 24,500
0.236 0.236 K
1500-W125-12-4T Þ 4
(6mm)
1.500 1.250 5.512 1.575
(6mm)
21,000
0.134 +10° -5.5° Yes Fig.8
2000-W150-12-5T � 5 2.000 1.500 6.693 1.575 18,000
TOOL HOLDING
0.315 0.315
0.173 +10° -5.5° Yes Fig.8
(8mm) (8mm)
2000-W150-16-4T Þ 4 2.000 1.500 6.693 1.575 15,500 O
MRX 0625-S625-08-2T-6 � 2 0.625 0.625 6.000 3.150 0.094 +3° -6.5° No Fig.1 38,000
0.157 0.157
0750-S750-08-2T-7 � 2
(4mm)
0.750 0.750 7.000 3.150
(4mm)
32,000
0.094 +10° -5.5° Yes Fig.2
SPARE PARTS
0.197 0.197 P
MRX 1000-S100-10-2T-7 �
Standard Shank
2 1.000 1.000 7.000 3.150 0.114 +10° -5.5° Yes Fig.2 28,000
(5mm) (5mm)
(Cylindrical)
MRX 1250-S125-12-2T-8 � 2 1.250 1.250 8.000 3.150 0.114 +10° -5.5° Yes Fig.2 24,500
0.236 0.236
1500-S125-12-4T-8 � 4
(6mm)
1.500 1.250 8.000 1.575
(6mm)
21,000
TECHNICAL
2500-S150-16-4T12 � 4 2.500 1.500 12.000 1.575 0.173 +10° -5.5° Yes Fig.4 13,500
INDEX
T
Recommended Cutting Conditions � J18
End Mill Spare Parts and Applicable Inserts � J17
Ødh6
ØD
Ødh6
r S
�
Fig.5
L
Fig.1
Ødh6
Ødh6
ØD
Fig.6
S
r
�
L
Fig.2
Ødh6
Fig.7
Ødh6
ØD
S
r
�
L
Ødh6
Fig.3
Fig.8
Ødh6
ØD
C
Ødh6
S
r
�
L
Fig.9
Fig.4
Drawing
Coolant
Inserts
(�)
No. of
Stock
Max.
Hole
Part Number
A.R. RPM
r ØD Ød L � C S R.R.
(Max.)
MRX 16-S16-08-2T ß 2 16 16 110 40 2.4 4.0 +3° -5.5° No Fig.1 38,000
20-S20-08-2T ß 2 4 20 20 120 32,000
40 2.4 4.0 +10° -5.5° Yes Fig.2
25-S25-08-4T ß 4 25 25 120 28,000
MRX 20-S20-10-2T ß 2 20 20 120 40 2.9 5.0 +5° -8.0° No Fig.1 30,000
Standard Shank
25-W25-10-3T ß 3 5 25 25 97 28,000
40 2.9 5.0 +10° -5.5° Yes Fig.7
(Weldon)
GRADES
L1
ØD
M1 H A
A
LINEUP / INSERTS
ØD1
B
A
Ød1
r
A-A Section
S B
Coolant Hole
Dimensions (mm) (�)
Inserts
No. of
Stock
Applicable
75º LEAD
Max.
Part Number D
A.R. Inserts RPM
r ØD ØD1 Ød1 L L1 M1 H B S R.R.
(Max.)
90º LEAD
25-M12-08-4T ß 4 25 23.0 12.5 57 35 M12xP1.75 19 10 28,000
E
MRX 20-M10-10-2T ß 2 5 20 18.7 10.5 49 30 M10xP1.50 15 9 5 +5° -8.0° No 30,000
RPMT10
25-M12-10-3T ß 3 25 23.0 12.5 57 35 M12xP1.75 19 10 28,000
5 5 +10° -5.5° Yes RPGT10
32-M16-10-4T ß 4 32 30.0 17.0 63 40 M16xP2.00 24 12 22,500
HIGH FEED
MRX 32-M16-12-3T ß 3 32 30.0 17.0 63 40 M16xP2.00 24 12 RPMT12 24,500
6 6 +10° -5.5° Yes RPGT12 F
40-M16-12-4T ß 4 40 30.0 17.0 63 40 M16xP2.00 24 12 RPMW12 21,000
RPMT16
MRX 40-M16-16-2T ß 2 8 40 30.0 17.0 63 40 M16xP2.00 24 12 8 +10° -5.5° Yes RPGT16 18,000
MULTI-FUNCTION
RPMW16
G
� End Mill Spare Parts and Applicable Inserts (Inch / Metric Size)
Caution with Max. Revolution
Spare Parts When running an end mill or a cutter at the
maximum revolution, the insert or cutter
SLOT MILLS
Clamp Pre-Set Anti-seize
Wrench Applicable
Screw Torque Wrench* Compound
Inserts
may be damaged by centrifugal force. H
Part Number
DTPM TTP
NEW � B16
Coat Anti-Seize Compound (MP-1)
thinly on portion of taper and thread prior
to installation.
TOOL HOLDING
conventional RPMT10T3M0
inserts (without ER-.. or EN-..) O
RPMT1204M0ER-GM
SB-4090TRPN DTPM-15 - RPGT1204M0ER-GM �3…Not compatible with
MRX …-12… PST-IP15 MP-1 RPGT1204M0ER-SM �3 conventional RPMT1204M0
Recommended Torque for or RPMT1204M0-H inserts
Insert Clamp 3.5 N·m RPMT1204M0EN-GH
SPARE PARTS
RPMW1605M0TN
R
Recommended Cutting Conditions � J18
INDEX
� � � � � �
Alloy Steel - -
0.004~0.008~0.012 0.004~0.008~0.012 0.002~0.006~0.008 0.006~0.012~0.014 330~520~720 330~520~720
� � � � � �
Mold Steel - -
0.004~0.006~0.010 0.004~0.006~0.010 0.002~0.005~0.008 0.006~0.008~0.012 260~460~590 260~460~590
� � � � � �
Austenitic Stainless Steel - -
0.004~0.006~0.008 0.004~0.006~0.008 0.002~0.005~0.008 0.006~0.008~0.010 330~520~660 330~520~660
� � � � � �
Martensitic Stainless Steel - -
0.004~0.006~0.008 0.004~0.006~0.008 0.002~0.005~0.008 0.006~0.008~0.010 490~660~820 590~790~980
Precipitation Hardened � � � � �
- - -
Stainless Steel 0.004~0.006~0.008 0.004~0.006~0.008 0.002~0.005~0.008 0.006~0.008~0.010 300~390~490
� � � �
Gray Cast Iron - - - -
0.004~0.008~0.012 0.004~0.008~0.012 0.006~0.012~0.014 390~590~820
� � � �
Nodular Cast Iron - - - -
0.004~0.006~0.010 0.004~0.006~0.010 0.006~0.008~0.012 330~490~660
� � � � � �
Ni-base Heat Resistant Alloy - -
0.004~0.005~0.006 0.004~0.005~0.006 0.002~0.004~0.006 0.005~0.006~0.008 70~100~160 70~100~160
� � � � �
Titanium Alloy - - -
0.004~0.005~0.006 0.004~0.005~0.006 0.002~0.004~0.006 130~200~260 100~160~230
� Machining with coolant is recommended for Ni-base Heat Resistant Alloy and Titanium Alloy. �: 1st Recommendation �: 2nd Recommendation
� RDGT / RPGT are recommended for Stainless Steel, Ni-base Heat Resistant Alloy, and Titanium Alloy.
� The figure in bold font is the starting value of the recommended cutting conditions.
Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
� Recommended feed rate is the reference value when D.O.C. is r�/2 (0.079" for RD..08 / 0.098" for RP..10 / 0.118" for RP..12 / 0.158" for RP..16).
For other D.O.C., calculate the recommended feed rate based on the conversion factor below.
� For MRX16-S16-08-2T(-160), MRX16-W-08-2T, MRX20-S20-10-2T(-180), MRX20-W20-10-2T, MRX0625-W625-08-2T, MRX0625-S625-08-2T-6
set the feed rate no higher than 50% of the recommended cutting conditions.
6 Edges Less than D.O.C. = 0.079" Less than D.O.C. = 0.098" Less than D.O.C. = 0.118" Less than D.O.C. = 0.158"
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RAD-6 (MRX)
Drilling Conditions
GRADES
A
[ Drilling Depth ]
See Max. Cutting Depth ( Pd ) in the table below.
X
LINEUP / INSERTS
[ Traversing After Drilling ] B
Caution when Traversing right after Drilling
� Reduce the table feed by 50% of the recommended conditions until
75º LEAD
Inch Metric D
Inch Min. Metric Min.
Tool Spec. Cutting Length Tool Spec. Cutting Length
Max. Cutting for flat bottom Max. Cutting for flat bottom
Tool Max Depth face Tool Dia. Max Depth face
90º LEAD
Insert Dia. D.O.C. ( Pd ) (X) Insert Metric D.O.C. ( Pd ) (X) E
0.625 0.157 0.028 0.349 16 4 0.7 9
HIGH FEED
1.000 0.157 0.055 0.724 25 4 1.4 18 F
0.750 0.197 0.024 0.396 20 5 0.6 11
MULTI-FUNCTION
1.250 0.197 0.075 0.896 32 5 1.9 23 G
RP..10 RP..10
1.500 0.197 0.075 1.146 40 5 1.9 31
SLOT MILLS
2.500 0.197 0.075 2.146 63 5 1.9 54 H
1.250 0.236 0.094 0.817 32 6 2.4 21
TOOL HOLDING
2.000 0.315 0.134 1.409 50 8 3.4 35
O
2.500 0.315 0.134 1.909 63 8 3.4 48
RP..16 RP..16
3.000 0.315 0.134 2.409 80 8 3.4 65
SPARE PARTS
� Above value is based on the clearance of 0.039" between the tool and the workpiece.
TECHNICAL
R
INDEX
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RAD-6 (MRX)
Ramping Conditions
Inch Metric
Max. Max.
Inch Cutting Metric Cutting
Tool Spec. Length at Tool Spec. Length at
Max Max. Max Max.
Ramping Ramping Ramping Ramping
Max Angle tan Angle Max Angle tan Angle
Insert Tool Dia. D.O.C. � max � max (L) Insert Tool Dia. D.O.C. � max � max (L)
0.625 0.157 7� 0.123 1.282 16 4 8� 0.141 28
� Above value is based on the clearance of 0.039" between the tool and the workpiece.
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RAD-6 (MRX)
GRADES
• Sinking depth (h) when helical milling should be under Max D.O.C. in table below. A
Formula for Sinking Depth (h) ØDs (Trajectory diameter of
Sinking angle � (with trajectory of the center line of tool) should be under � max h = � × ØDs × tan � cutter's center line)
(maximum ramping angle) in cutting conditions on page � J20. (h should be under D.O.C.) ØDs=ØDh-ØD
LINEUP / INSERTS
(� should be under � max)
• Feed rate should be under 70% of cutting conditions on page � J18. B
• Climb milling is recommended.
Requirements for Removing Core
Inch Metric
75º LEAD
0.625 0.157 0.787 0.935 1.171 16 4 20 24 30 D
ØDh
RD..08 0.750 0.157 0.984 1.185 1.421 RD..08 20 4 26 32 38
[ When Cutting Dia. ØDh2�ØDh�ØDh3 ]
1.000 0.157 1.457 1.685 1.921 25 4 36 42 48
ØDh Center core part
90º LEAD
0.750 0.197 0.945 1.106 1.421 20 5 26 30 38 remains after
E
1.000 0.197 1.299 1.606 1.921 25 5 33 40 48 machining.
(Removable by
1.250 0.197 1.811 2.106 2.421 32 5 47 54 62 traversing with
RP..10 RP..10
1.500 0.197 2.323 2.606 2.921 40 5 63 70 78 the same cutter)
HIGH FEED
ØD
2.000 0.197 3.307 3.606 3.921 50 5 83 90 98 F
2.500 0.197 4.331 4.606 4.921 63 5 109 116 124 � Refer to table on the left for ØDh1~ØDh3.
MULTI-FUNCTION
1.500 0.236 2.165 2.528 2.921 40 6 59 68 78
2.000 0.236 3.150 3.528 3.921 50 6 79 88 98 G
RP..12 RP..12 ØD (Cutter Diameter)
2.500 0.236 4.173 4.528 4.921 63 6 105 114 124
3.000 0.236 5.157 5.528 5.921 80 6 139 148 158
SLOT MILLS
4.000 0.236 7.165 7.528 7.921 100 6 179 188 198
ØDs (Trajectory diameter H
1.500 0.315 1.890 2.370 2.921 40 8 51 64 78 of cutter's center line)
2.000 0.315 2.874 3.370 3.921 50 8 71 84 98 ØDh(Cutting Diameter)
RP..16 RP..16
3.000 0.315 4.882 5.370 5.921 80 8 131 144 158
� J
h
4.000 0.315 6.890 7.370 7.921 100 8 171 184 198 Sinking Angle
� Above value is based on the clearance of 0.039" between the tool and the workpiece.
K
� C
ase Studies
304 Stainless Steel H13 Tool Steel
TOOL HOLDING
(47~49HRC)
• Nozzle Parts • Mold Parts Slant Face O
• Vc = 370 sfm 1.378” • Vc = 410 sfm
• fz = 0.006 ipt • fz=0.010 ipt
• D.O.C. × ae = • D.O.C. × ae = 3.150”
0.039" × 2.559" 0.039~0.079" × 0.394"
SPARE PARTS
Conventional 100 pcs / Edge Conventional 1pc with Unstable Tool Life
INDEX
Cost savings with 4.5 times longer tool life with 1.5 times more insert edges. Conventional tool only machined 1 workpiece due to unstable tool life, but the T
MRX prevented burr formation and improved surface finish. MRX doubled the tool life with stable machining.
(User Evaluation) (User Evaluation)
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MRP-S
Ød1
C
Ødh7
ØD
r
S
�
L
Standard Shank Long Shank Fig.1
Ød1
Ødh7
ØD
r
S
�
L
Fig.2
C
Ødh7
Ød1
ØD
Ødh7
Ød1
ØD
S S
r
r
� �
L L
Fig.3 Fig.4
� Toolholder Dimensions
Spare Parts
Rake Angle
Dimensions (mm) (�) Clamp Wrench Applicable
Drawing
Screw
Inserts
No. of
Stock
016-S16-08 ß 2 4 16 16 14.4 110 40 3.0 0.5 4 0.0° -5.5° Fig.2 SB-3060TR DT-10 RDMT08T2M0-H
020-S20-08 ß
RADIUS / BALL-NOSE
040-S32-12 ß 3 40 32 31.4 160 40 5.0 4.0 6 +5.0° -5.0° Fig.3 SB-4085TR RPMT1204M0-H
6 DT-15
040-S32-12-4T ß 4 40 32 31.4 140 40 4.5 3.5 6 +5.0° -5.0° Fig.3 RPMT1204M0
050-S42-12 ß 4 50 42 41.4 170 40 5.0 4.0 6 +5.0° -5.0° Fig.3 SB-40115TR
050-S42-16 ß 3 8 50 42 41.4 170 40 7.0 6.0 8 +5.0° -3.0° Fig.3 SB-50120TR DT-20 RPMT1606M0-H
063-S42-16 ß 4 63 42 54.4 170 50 7.0 6.0 8 +5.0° -3.0° Fig.4
016-S16-08-160 ß 2 4 16 16 14.4 160 40 3.0 0.5 4 0.0° -5.5° Fig.2 SB-3060TR DT-10 RDMT08T2M0-H
020-S20-08-180 ß 2 20 20 17.0 180 40 3.0 2.0 4 +5.0° -4.0° Fig.2
040-S32-12-300 ß 3 40 32 31.4 300 40 5.0 4.0 6 +5.0° -5.0° Fig.3 SB-4085TR RPMT1204M0-H
6 DT-15
040-S32-12-4T-200 ß 4 40 32 31.4 200 40 4.5 3.5 6 +5.0° -5.0° Fig.3 RPMT1204M0
050-S42-12-300 ß 4 50 42 41.4 300 40 5.0 4.0 6 +5.0° -5.0° Fig.3 SB-40115TR
050-S42-16-300 ß 3 8 50 42 41.4 300 40 7.0 6.0 8 +5.0° -3.0° Fig.3 SB-50120TR DT-20 RPMT1606M0-H
063-S42-16-300 ß 4 63 42 54.4 300 50 7.0 6.0 8 +5.0° -3.0° Fig.4
GRADES
ØD1 ØD1
ØD2 ØD2
Ød
A
Ød
b b
LINEUP / INSERTS
E
E
H
B
H
H1
H1
Ød2
S
C
S
C
Ød1 r Ød1 r
ØD ØD
Weight (kg)
(�)
Drawing
Inserts
No. of
Stock
75º LEAD
Part Number D
r ØD ØD1 ØD2 Ød Ød1 Ød2 H H1 E a b C Pd S A.R. R.R.
MRP 050R-10-6T ß 6 50 45.0 38 22.0 18 12 50 13 20 6.3 10.4 3.5 2.5 5.0 +5° -5° Fig.1 0.4
5
063R-10-7T ß 7 63 57.9 50 25.4 20 14 50 13 26 6.0 9.5 3.5 2.5 5.0 +5° -5° Fig.1 0.5
90º LEAD
MRP 050R-12 ß 4 50 41.4 38 22.0 18 12 50 15 20 6.3 10.4 5.0 4.0 6.0 +5° -5° Fig.1 0.4
E
063R-12 ß 5 63 54.4 50 25.4 20 14 50 15 26 6.0 9.5 5.0 4.0 6.0 +5° -5° Fig.1 0.5
6
080R-12 ß 6 80 71.4 55 25.4 20 14 50 15 26 6.0 9.5 5.0 4.0 6.0 +5° -3° Fig.1 0.7
HIGH FEED
080R-12-7T ß 7 80 74.4 59 25.4 20 14 50 15 26 6.0 9.5 4.5 3.5 6.0 +5° -5° Fig.1 0.7
F
MRP 080R-16 ß 5 80 70.6 55 25.4 20 14 50 19 26 6.0 9.5 7.0 6.0 8.0 +5° -3° Fig.1 0.8
100R-16 ß 6 100 90.5 70 31.75 48 - 63 19 32 8.0 12.7 7.0 6.0 8.0 +5° -5° Fig.2 1.0
8
MULTI-FUNCTION
100R-16-7T ß 7 100 93.0 70 31.75 48 - 63 19 32 8.0 12.7 6.0 5.0 8.0 +5° -6° Fig.2 1.0
125R-16 ß 6 125 115.5 80 38.10 58 - 63 19 38 10.0 15.9 7.0 6.0 8.0 +5° -5° Fig.2 1.7 G
MRP 080R-20 ß 4 80 67.3 55 25.4 20 14 50 23 24 6.0 9.5 8.5 N.A. 10.0 +5° -3° Fig.1 0.8
10
100R-20 ß 5 100 87.3 70 31.75 48 - 63 23 32 8.0 12.7 8.5 N.A. 10.0 +5° -5° Fig.2 1.0
SLOT MILLS
• Pd: Max. Plunging Depth Recommended Cutting Conditions � J24
• Use BTOO-FMC22 (TMT Standard in the market) for MRP050R-10-6T and MRP050R-12. H
� Spare Parts and Applicable Inserts (Metric Size)
Spare Parts
MRP 050R-10-6T
K
SB-3080TR DT-10 RPMT10T3M0
063R-10-7T
MRP 050R-12 RPMT1204M0-H
TOOL HOLDING
SB-40115TR DT-15
063R-12 RPMT1204M0
O
080R-12 RPMT1204M0-H
SB-4085TR DT-15
080R-12-7T RPMT1204M0
SPARE PARTS
MRP 080R-16
100R-16 P
100R-16-7T SB-50120TR DT-20 RPMT1606M0-H
125R-16
TECHNICAL
125R-16-8T
R
MRP 080R-20
SB-60120TR DT-25 RPMT2006M0-H
100R-20
• Mounting bolt (HH10×25) is included for MRP050R.
• Mounting bolt (HH12×35) is included for MRP063R.
INDEX
Part Number
RPMT08T2M0-H
RPMT1204M0-H
Parallel Land 0.008" Width Tough Edge Used for General Roughing.
RPMT1606M0-H
RPMT2006M0-H
� �
Mold Steel ~0.020 - -
330~590 260~590
� �
Stainless Steel ~0.016 - -
390~660 390~720
� �
Cast Iron ~0.024 - -
330~720 260~490
�
Non-ferrous Metals ~0.024 - - -
330~980
Notes) Reduce the D.O.C. by 20-50% when machining with long overhang �: 1st Recommendation �: 2nd Recommendation
length or using long shank types.
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MRP
GRADES
A
ØD (Tool Dia.) • Cutting Conditions
Toolholder : Standard Type
S50C
Vc = 390~490 sfm (Ref. to the table below)
LINEUP / INSERTS
D.O.C.
D.O.C. = varied, fz = varied, Dry
Overhang Length = L1 B
Insert Part Number
75º LEAD
08 Type
D
D.O.C. (in)
D.O.C. (in)
D.O.C. (in)
0.118 0.118 0.118
(RDMT08T2M0-H)
0.079 0.079 0.079
90º LEAD
0.004 0.008 0.012 0.016 0.020 0.004 0.008 0.012 0.016 0.020 0.004 0.008 0.012 0.016 0.020 E
fz (ipt) fz (ipt) fz (ipt)
MRP025-S25-10-3T MRP032-S32-10-4T
n = 1,910 RPM (Vc = 490 sfm) n = 1,490 RPM (Vc = 490 sfm)
HIGH FEED
L1= 60mm L1 = 80mm F
0.236 0.236
MULTI-FUNCTION
0.197 0.197
10 Type
G
D.O.C. (in)
D.O.C. (in)
0.157 0.157
(RPMT10T3M0)
0.118 0.118
0.079 0.079
SLOT MILLS
0.004 0.008 0.012 0.016 0.020 0.004 0.008 0.012 0.016 0.020 H
fz (ipt) fz (ipt)
12 Type
K
D.O.C. (in)
D.O.C. (in)
D.O.C. (in)
D.O.C. (in)
TOOL HOLDING
0.008 0.012 0.016 0.020 0.024 0.008 0.012 0.016 0.020 0.024 0.008 0.012 0.016 0.020 0.024 0.008 0.012 0.016 0.020 0.024 O
fz (ipt) fz (ipt) fz (ipt) fz (ipt)
n = 1,195 RPM (Vc = 490 sfm) n = 765 RPM (Vc = 390 sfm) n = 605 RPM (Vc = 390 sfm)
L1 = 90mm L1 = 90mm L1 = 90mm P
0.315 0.315 0.236
16 Type
R
D.O.C. (in)
D.O.C. (in)
D.O.C. (in)
0.008 0.012 0.016 0.020 0.024 0.008 0.012 0.016 0.020 0.024 0.008 0.012 0.016 0.020 0.024
T
fz (ipt) fz (ipt) fz (ipt)
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MRP
� Cutting Performance of Radius Mill (Long Shank Type)
Workpiece Material Slotting
D.O.C.
D.O.C. = varied, fz = varied, Dry
Overhang Length = L1
Insert Part Number
08 Type
D.O.C. (in)
D.O.C. (in)
D.O.C. (in)
0.012 0.012 0.118
(RDMT08T2M0-H)
0.008 0.008 0.079
0.004 0.008 0.012 0.016 0.020 0.004 0.008 0.012 0.016 0.020 0.004 0.008 0.012 0.016 0.020
MRP025-S25-10-3T-180 MRP032-S32-10-4T-200
n = 1,910 RPM (Vc = 490 sfm) n = 1,490 RPM (Vc = 490 sfm)
L1 = 90mm L1 = 100mm
0.197 0.197
0.157 0.157
10 Type
D.O.C. (in)
D.O.C. (in)
0.118 0.118
(RPMT10T3M0)
0.079 0.079
0.039 0.039
0.004 0.008 0.012 0.016 0.020 0.004 0.008 0.012 0.016 0.020
fz (ipt) fz (ipt)
n = 1,490 RPM (Vc = 490 sfm) n = 1,195 RPM (Vc = 490 sfm) n = 1,195 RPM (Vc = 490 sfm) n = 765 RPM (Vc = 390 sfm)
L1 = 150mm L1 = 150mm L1 = 100mm L1 = 150mm
J
0.197 0.197 0.197 0.197
12 Type
D.O.C. (in)
D.O.C. (in)
D.O.C. (in)
D.O.C. (in)
0.008 0.012 0.016 0.020 0.024 0.004 0.008 0.012 0.016 0.020 0.004 0.008 0.012 0.016 0.020 0.004 0.008 0.012 0.016 0.020
16 Type
D.O.C. (in)
D.O.C. (in)
D.O.C. (in)
0.004 0.008 0.012 0.016 0.020 0.004 0.008 0.012 0.016 0.020 0.004 0.008 0.012 0.016 0.020
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MRP
� Guide for Drilling
[ Drilling Depth ]
GRADES
Refer to Max. Cutting Depth ( Pd ) value in Toolholder Dimension table on page � J22-J23. A
[ Traversing After Drilling ]
Caution when Traversing right after Drilling
LINEUP / INSERTS
� Reduce the table feed by 50% of the recommended conditions until the center core part is
completely cut off. The internal cutting edge's radial rake angle is large in the negative direction. B
� Min cutting length ( L ) for flat bottom face in table below. L
RPMT10T3M0 ØD-9
RPMT1204M0
75º LEAD
ØD-11
RPMT1204M0-H Center Core ØD D
RPMT1606M0-H ØD-15
90º LEAD
E
• Ramping angle should be under � Max. (maximum ramping angle) in table below
• Feed rate should be under 70% of the cutting conditions on page � J24
HIGH FEED
Part Number � Max. (°) tan � Max. Formula for Max. Cutting Length “L” F
MRP 012-S16-08(-160) Ramping is not available at Max. Ramping Angle
016-S16-08(-160) 4° 0.070 D.O.C.
L=
MULTI-FUNCTION
020-S20-08(-180) 14° 0.249
tan � Max.
SLOT MILLS
040-S32-12(-300) 10° 0.176
H
040-S32-12-4T(-200) 9° 0.158
� Max
050-S42-12(-300) 7° 0.123
D.O.C.
063R-10-7T 3° 0.052
080R-12 3° 0.052
TOOL HOLDING
080R-12-7T 3° 0.052
O
MRP 080R-16 6° 0.105
100R-16 4° 0.070
100R-16-7T 3° 0.052
SPARE PARTS
125R-16 3° 0.052 P
125R-16-8T 2° 0.035
100R-20 6° 0.105
* Above is the value considering the clearance 1mm between the tool body and the workpiece. R
INDEX
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RADIUS / BALL-NOSE
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OTHER APPLICATIONS
K OTHER APPLICATIONS
API
CM / CM-AL
MCSE
MEF
METS
RING GROOVING FOR M/C
CHAMFERING END MILL
CHAMFERING END MILL
K1 - K14
K1
API RING GROOVER
Kyocera is the only choice for economical ring groovers. Featuring an integral
shank for maximum rigidity, Kyocera's API Ring Groovers are the most versatile
ring grooving tools on the market.
A D V A N T A G E S
• Create ring grooves per API Spec 6A for BX, R, and RX style grooves
• Roughout and finish of inlay of API Ring Grooves
• Replaceable cartridges allow a single cutter body to produce multiple size API grooves
• Integral shank, multiple sizes and styles available
� Cartridge Set
(Ex. R35-SET, BX151-SET, etc.)
� Insert
(Ex. VCMT333, DCMT3252, etc.)
Offset
O.D. @
Depth
Add Shim
Depth
ØG ØP
N N
I.D. @ Depth
E E
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API RING GROOVER
GRADES
A
Cartridges
Roughout
Spare Parts
Inserts
Ring Applicable Body
No. of
No. of
Flutes
Stock
Stock
Cartridge Set Body Shank
Specification Part Number Pitch OD Width Depth OD ID Part Number
Offset Part Number Mounting Set
Choose Set P G N E Depth Depth Choose Body Bolt Screw
LINEUP / INSERTS
BX-150 BX150-SET Þ 2 0.061 2.893 0.450 0.220 2.771 2.115 - API-RG-3-CV40 API-RG-1-CV40 Þ CAT40
API-RG-3-CV50
4 -
API-RG-3-BT50 B
BX-150-R BX150-R-SET Þ 1 0.097 3.341 0.841 0.485 3.147 1.853 Yes API-RG-3-DIN-69871 API-RG-1-CV50 Þ CAT50
75º LEAD
API-RG-3-DIN-69871 API-RG-2-BT50 Þ BT50 01-05 01-08
D
BX-152 BX152-SET Þ 2 0.069 3.395 0.498 0.230 3.257 2.537 -
API-RG-2-DIN-69871 � DIN69871
BX-152-R BX152-R-SET Þ 1 0.091 3.826 0.876 0.505 3.644 2.256 Yes
API-RG-1-CV40
API-RG-3-CV40 Þ CAT40
BX-153 BX153-SET Þ 2 0.077 4.046 0.554 0.270 3.892 3.092 - API-RG-1-CV50
4 - API-RG-1-BT50
90º LEAD
BX-153-R BX153-R-SET Þ 1 0.110 4.486 0.936 0.535 4.266 2.834 Yes API-RG-1-BT40
API-RG-1-DIN-69871
API-RG-3-CV50 Þ CAT50 E
BX-154 BX154-SET Þ 2 0.083 4.685 0.606 0.300 4.519 3.369 - 01-06 01-09
API-RG-3-BT50 � BT50
BX-154-R BX154-R-SET Þ 1 0.112 5.116 0.971 0.570 4.892 3.398 Yes
BX-155 BX155-SET Þ 2 0.100 5.930 0.698 0.330 5.730 4.734 - API-RG-2-CV50 API-RG-3-DIN-69871 � DIN69871
HIGH FEED
4 - API-RG-2-BT50
BX-155-R BX155-R-SET Þ 1 0.223 6.366 1.076 0.595 5.920 4.660 Yes API-RG-2-DIN-69871 API-RG-4-CV50 Þ CAT50 F
BX-156 BX156-SET Þ 2 0.132 9.521 0.921 0.440 9.257 7.943 - API-RG-4-CV50
4 - API-RG-4-BT50 API-RG-4-BT50 � BT50 01-07 01-10
BX-156-R BX156-R-SET Þ 1 0.166 9.956 1.306 0.710 9.624 7.676 Yes API-RG-4-DIN-69871
MULTI-FUNCTION
API-RG-2-CV50
API-RG-4-DIN-69871 � DIN69871
BX-169 BX169-SET Þ 4 2 0.081 - 6.955 0.666 0.380 6.793 5.785 - API-RG-2-BT50 G
API-RG-2-DIN-69871
� Note
R-16 R16-SET Þ 2.000 2.292 1.708 API-RG-3-CV40 The OD and ID dimensions are to set the
API-RG-3-CV50
R-18 R18-SET Þ 4 2 0.026 2.375 - 0.344 0.250 2.667 2.083 -
API-RG-3-BT50 cut diameter of a given cartridge set using
SLOT MILLS
R-20 R20-SET Þ API-RG-3-DIN-69871 a presetter. The dimensions are the cut
2.688 2.980 2.396
diameter of the tool at the depth of the ring
H
R-23 R23-SET Þ 2 0.046 3.250 0.469 0.310 3.627 2.873 -
groove. By setting zero at the nose radius
R-23-R R23-R-SET Þ 1 0.081 3.300 0.856 0.575 3.994 2.606 Yes
API-RG-1-CV40 then moving the presetter to the depth of
TOOL HOLDING
R-39 R39-SET Þ 6.375 6.752 5.998
API-RG-2-CV50
R-39-R R39-R-SET Þ 4 1 0.081 6.420 - 0.856 0.575 7.114 5.726 Yes API-RG-2-BT50 O
API-RG-2-DIN-69871
R-41 R41-SET Þ 7.125 7.502 6.748
2 0.046 0.469 0.310 -
R-44 R44-SET Þ 7.625 8.002 7.248
R-44-R R44-R-SET Þ 1 0.071 7.670 0.856 0.575 8.384 6.956 Yes
SPARE PARTS
R-45 R45-SET Þ
2
0.046
8.313
0.469 0.310 8.690 7.936
- P
R-46 R46-SET Þ 0.048 0.531 0.380 8.748 7.878
R-46-R R46-R-SET Þ 1 0.082 8.360 0.916 0.645 9.112 7.608 Yes
API-RG-1-CV50
4 2 0.034 - 0.377 0.258 - API-RG-1-BT50 R
API-RG-1-BT40
2-1/16-10K 2-1/16-10K-SET Þ 4.623 4.555 3.937 API-RG-1-DIN-69871
CA5525
CA6525
PR1225
PR1425
PR660
CA525
I.C. T Ød r� �
(A)
Ød
A
T
55° DCMT 3253CQ DCMT 11T312CQ 3/8 Þ
5/32 0.173 3/64 7° Þ Þ
OTHER APPLICATIONS
GRADES
A
ØD
Ød
1°
LINEUP / INSERTS
W
S B
L1
L
75º LEAD
ØD Ød L L1 S W �
D
CM 0563-15-09 Þ 0.340 0.089 15.0°
0563-20-09 Þ 0.563 0.500 2.780 1.000 0.330 0.116 20.0° SCR-04 T7
0563-25-09 Þ 0.310 0.143 25.0°
90º LEAD
0563-30-09 Þ
2 0.563 0.625 2.910 1.000
0.300 0.169 30.0°
SCR-04 T7 XPMT090208
E
0563-35-09 Þ 0.280 0.194 35.0°
0563-45-09 Þ 0.240 0.239 45.0°
0563-60-09 Þ 0.563 0.625 2.910 1.000 0.160 0.301 60.0° SCR-01 T7
HIGH FEED
0563-75-09 Þ 0.080 0.327 75.0°
CM 1000-03 Þ 0.589 0.031 3.0°
F
1000-05 Þ 0.586 0.052 5.0°
1.000 0.750 3.150 1.250 SCR-16 T10
1000-10 Þ 0.577 0.103 10.0°
MULTI-FUNCTION
1000-15 Þ 0.564 0.154 15.0°
1000-20 Þ 0.547 0.204 20.0° G
1000-25 Þ 0.526 0.252 25.0°
1.000 0.750 3.150 1.250 SCR-30 T10
1000-30 Þ 0.501 0.298 30.0°
1000-35 Þ 0.472 0.343 35.0°
2 XPMT15T3...
SLOT MILLS
1000-37.5 Þ 0.456 0.372 37.5°
1000-41 Þ 0.433 0.393 41.0° H
1000-45 Þ 0.400 0.400 45.0°
1000-50 Þ 0.376 0.454 50.0°
1.000 0.750 3.150 1.250 SCR-30 T10
TOOL HOLDING
0690-75-AL Þ 0.690 0.750 3.250 1.350 0.158 0.591 75.0° SCR-02 T15
E
E
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%
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%-
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%-
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4
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-
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%4
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5
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- -
� Toolholder Dimensions
Spare Parts
Clamp
Drawing
Wrench
Screw
Stock
Part Number
DT
ØD ØD L ØDS Ød Ød1 L � S T � A.R. R.R.
LTW
MCSE 104 Þ 1 16.0 15 4 16 15 85 30 6.5 0.50 0.4 45˚ 0˚ -4.5˚ Fig.1 SB-3060TR DT-10
227 ß 2 43.0 42 27 32 30 120 40 8.6 6.50 0.8 45˚ 0˚ +8.0˚ Fig.3 SB-5090TR LTW-20
336 ß 3 52.0 51 36 32 38 120 40 8.6 7.00 0.8 45˚ 0˚ +10.0˚ Fig.4 SB-5090TR LTW-20
MCSE 104-30D ß 1 19.0 18 4 16 15 85 30 4.7 2.00 0.4 30˚ 0˚ -4.0˚ Fig.5 SB-3060TR DT-10
MCSE 108-60D ß 1 19.5 19 8 20 19 110 40 10.0 0.25 -3.5˚ Fig.6 SB-5070TR LTW-20
0.8 60˚ 0˚
120-60D ß 1 31.0 30 20 20 18 120 40 10.0 6.50 0.0˚ Fig.6 SB-5090TR LTW-20
OTHER APPLICATIONS
Part Number
MCSE 104
SDKW 09T204TN SDKW 09T204FN SDMT 31.81C
104-30D
MCSE 106
115
227
336 SEKW 421TN SEKW 421FN
SEMT 421C
MCSE 108-30D SEKW 422TN SEKW 422FN
110-30D
MCSE 108-60D
120-60D
GRADES
Feed Rate
fz (ipt) A
Cermet MEGACOAT Carbide
Workpiece
Material
ØDs ØDs
TN100M PR1225 KW10
LINEUP / INSERTS
(Ø4mm~Ø20mm) (Ø27mm~Ø36mm)
B
� �
Carbon Steel 0.002~0.010 0.008~0.016 -
330~590 390~820
� �
Mold Steel 0.002~0.010 0.008~0.016 -
330~490 260~590
75º LEAD
D
� �
Stainless Steel 0.002~0.008 0.004~0.012 -
330~590 390~720
90º LEAD
Cast Iron 0.004~0.012 0.012~0.020 - -
� E
260~490
�
Non-ferrous Metals 0.004~0.012 0.012~0.020 - -
HIGH FEED
330~980
F
• Use down-cut machining. �: 1st Recommendation �: 2nd Recommendation
MULTI-FUNCTION
G
SLOT MILLS
H
TOOL HOLDING
O
SPARE PARTS
P
TECHNICAL
R
INDEX
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MEF BOLT COUNTERSINKING END MILL
0.0mm
-0.2mm
ØDS
Ød h7
L
ØD
�
� Toolholder Dimensions
Dimensions (mm) Spare Parts Applicable
Rake Angle (°) Inserts
Objective
Part Number
Bolt Size
ØD L ØDS Ød L �
A.R. R.R.
23-S20 ß 3 23.0 12.4 20 126 46 0.4 +5° -12° M14 SB-2260TR DT-7
29-S25 ß 3 29.0 12.6 25 138 58 0.8 +5° -13° M18 SB-3080TR DT-10
39-S32 ß 4 39.0 22.5 32 158 78 0.8 +5° -13° M24 SB-3080TR DT-10
ØD (mm) 11.0 14.0 17.5 20.0 23.0 26.0 29.0 32.0 35.0 39.0 43.0 48.0
H
H (mm) 6.5 8.6 10.8 13.0 15.2 17.5 19.5 21.5 23.5 25.5 29.0 32.0
Ød Ød (mm) 6.6 9.0 11.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 30.0 33.0
Applicable End Mill MEF11 MEF14 MEF17 MEF20 MEF23 MEF26 MEF29 MEF32 MEF35 MEF39 MEF43 MEF48
GRADES
Workpiece MEGACOAT Carbide A
fz (ipt)
Material
PR1225 PR1210 KW10
�
LINEUP / INSERTS
Carbon Steel 0.004~0.006 - -
390~720
75º LEAD
� Carbon Steel D
Increase the feed rate to fz = 0.004~0.006 ipt for preventing long chips at low feed rates.
Chip control is good when setting Vc = 260 sfm for MEF11~MEF25, and Vc = 390 sfm for MEF26~MEF48.
90º LEAD
MEF11~MEF25 260 0.004~0.006 E
MEF26~MEF48 390 0.004~0.006
� Sticky Materials
HIGH FEED
Step feed is recommended for good chip control
Increase the feed rate to fz = 0.004~0.006 ipt for preventing long chips at low feed rate fz = 0.002 ipt. F
Use cover to prevent accidents or injury by thick chips at higher feed rates.
MULTI-FUNCTION
MEF11~MEF48 260~490 0.004~0.006 0.020~0.059
G
� Stainless Steel
Use a lower Cutting Speed. High Cutting Speeds cause chattering.
SLOT MILLS
� Cutting Performance when Shouldering Part Number Cutting Range
MEF Bolt Countersink End Mill is also recommended for shouldering.
H
fz = 0.006 ipt
ae 0.118 fz = 0.004 ipt
D.O.C. (in)
fz = 0.002~0.006 ipt
MEF11-S12
DRY MEF18-S16
Overhang Length:
Same as � in the dimension table ØD L /0.236 ØD L /0.118 ØD L /0.079 Cutting Width: ae(in)
0.217
fz = 0.006 ipt
K
fz = 0.002 fz = 0.004 ipt
MEF20-S16
D.O.C. (in)
TOOL HOLDING
MEF25-S20
Approx. 1° O
ØD L /0.236 ØD L /0.118 ØD L /0.079 Cutting Width: ae(in)
(89°)
fz = 0.006 ipt
0.315 fz = 0.004 ipt
SPARE PARTS
MEF26-S25
D.O.C. (in)
Therefore, worked side wall is approx. 1° inclined against the vertical face. T
(Ref. to Fig.2)
ØD L /0.236 ØD L /0.118 ØD L /0.079 Cutting Width: ae(in)
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METS SLOT MILL
Ødh7
Fig.1
Ød1
ØD
L4 L5
-00.3
-
.1 m
� -0.1mm L3
m m
-0.3mm
m
L2
+0.0mm
-0.2mm
L1
Fig.2
� Toolholder Dimensions
Spare Parts
Dimensions (mm) Rake Angle (°)
No. of Inserts
No. of Flutes
Clamp Applicable
Drawing
Wrench
Screw
Stock
� Applicable Inserts � JIS Standard of T-Slot (Extracted from B0952) (Unit: mm)
Applicable Inserts � B22 H
A
B C
(Nominal Size)
Max. Min.
Part Number
12 19 + 20 8 +1
0 25 20
OTHER APPLICATIONS
14 23 + 20 9 +2
0 28 23
K 18 30
+2
0 12
+2
0 36 30
METS 21-S25
22 37 + 30 16 + 20 45 38
21-S25-H
SDMT 221E-K 28 46 + 40 20 + 20 56 48
25-S25
25-S25-H A
METS 32-S32
SDMT 080308E-K
H
32-S32-H
B
C
METS 40-S32
40-S32-H
SDMT 432E-K
50-S32
Previous milling groove does not affect.
50-S32-H
GRADES
Workpiece MEGACOAT Carbide A
fz (ipt)
Material
PR1230 PR1210 KW10
�
LINEUP / INSERTS
Carbon Steel 0.004~0.006 - -
330~660
75º LEAD
(T-Slot Nominal Size) Groove Shape at
T-Slotting Conditions
Conditions to Prevent Groove Shape at
T-Slotting Conditions
Conditions to Prevent D
Pre-process Chattering Pre-process Chattering
C
fz = 0.004 fz = 0.006 fz = 0.005 fz = 0.006
METS21-S25(-H)
90º LEAD
(Nominal Size 12) (n = 1,820) (n = 920) (n = 1,820) (n = 1,210) E
(Vf = 7.165) (Vf = 5.394) (Vf = 8.583) (Vf = 7.165)
HIGH FEED
C
fz = 0.004 fz = 0.006 fz = 0.005 fz = 0.006
METS25-S25(-H)
F
(Nominal Size 14) (n = 1,530) (n = 760) (n = 1,530) (n = 1,020)
(Vf = 12.047) (Vf = 8.976) (Vf = 14.449) (Vf = 12.047)
MULTI-FUNCTION
C = 0.039~0.118” Vc = 330 Vc = 200 C = Over 0.039” Vc = 390 Vc = 260
G
C
C
fz = 0.004 fz = 0.006 fz = 0.005 fz = 0.006
METS32-S32(-H)
(Nominal Size 18) (n = 1,000) (n = 600) (n = 1,190) (n = 800)
(Vf = 7.874) (Vf = 7.087) (Vf = 11.260) (Vf = 9.449)
SLOT MILLS
C = 0.354” C = Over 0.354”
Vc = 260 Vc = 200 Vc = 390 Vc = 260 H
C
fz = 0.006
C
J
Vc = 390 Vc = 260
fz = 0.006 fz = 0.006
METS50-S32(-H)
Not recommended for steel because of chattering
(Nominal Size 28) (n = 760) (n = 510)
(Vf = 8.976) (Vf = 6.024)
K
[Cutting Speed : Vc (sfm), Spindle Revolution : n (min-1), Feed Rate fz (ipt), Table Feed Vf (ipm)]
• Chattering is likely when fz is less than fz = 0.004 ipt. Keep feed rate between fz = 0.004~0.006 ipt.
For cast iron machining, the bigger the C-dimension becomes, the less chattering occurs.
TOOL HOLDING
� How to Prevent Damaging Chips when Steel Machining O
Before Improvement (Deep Groove at Pre-Process) After Improvement (Shallow Groove at Pre-Process)
SPARE PARTS
P
Shallow
Deep
Improvement
TECHNICAL
of chip biting
R
Make pre-process groove shallower to prevent the tool from becoming damaged from chips. T
Use compressed air to aid in chip evacuation.
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MGI GROOVING END MILL
� MGI
ØA
Ødh7
Fig.1
F
W
T
L2
L1
A
Ø
Ødh7
Fig.2
T
W
L2
L1
� Toolholder Dimensions
MGI 1420-1SS ß 14 20 100 20 6.8 2.2 1.0~3.0 Fig.1 - - SB-4065TR FT-15 GVR...-020SS
1620-1S ß 16 20 110 25 7.8 2.2 1.0~3.4 Fig.1 - - SB-4085TR FT-15 GVR...-020S
GVR...-020A
2020-1A ß 20 20 110 30 9.8 2.2 1.0~3.4 Fig.2 CPS-5F - - FT-15
GVR...-...AR
GVR...-020B
2220-1B ß 22 20 110 30 11.0 2.8 1.45~4.0 Fig.2 CPS-5F - - FT-15
GVR...-...BR
3225-1C ß 32 25 120 35 16.0 5.5
2.8~4.0 Fig.2 - CPS-6F - LW-3 GVR...-020C
4025-1C ß 40 25 120 40 20.0 (4.5)
GRADES
Dimensions (mm) A
Carbide
MEGA
COAT
PVD
Cermet
Previous
Insert Part Number
Part Number
Right-handed Insert Shown
LINEUP / INSERTS
PR1225
PR930
W B r� A L H
KW10
TN90
TC60
TC40
B
GVR 100-020SS GVR 100SS 1.00 ß ß ß ß ß
125-020SS 125SS 1.25 ß ß ß ß ß
75º LEAD
D
A
m
W±0.03m GVR 100-020S GVR 100S 1.00 ß ß ß ß ß ß
L r�
125-020S 125S 1.25 ß ß ß ß ß ß
H
90º LEAD
ß ß ß
E
200-020S 200S 2.00 ß ß ß
250-020S 250S 2.50 ß ß ß ß ß ß
HIGH FEED
GVR 100-020A GVR 100A 1.00 ß ß ß ß ß ß
F
125-020A 125A 1.25 ß ß ß ß ß ß
145-020A 145A 1.45 ß ß ß ß ß ß
MULTI-FUNCTION
185-020A 185A 1.85 ß ß ß ß ß ß
2.3 0.2 4.0 12 5.0
200-020A 200A 2.00 ß ß ß ß ß ß G
250-020A 250A 2.50 ß ß ß ß ß ß
300-020A 300A 3.00 ß ß ß ß ß ß
SLOT MILLS
340-020A 340A 3.40 ß ß ß ß ß ß
H
GVR 145-020B GVR 145B 1.45 ß ß ß ß ß ß
2.8 0.2 4.5 15 5.5
185-020B 185B 1.85 ß ß ß ß ß ß
m
L W±0.03m 3.2 0.2 4.5 15 5.5
r� 250-020B 250B 2.50 ß ß ß ß ß ß
H
TOOL HOLDING
4.5 0.2 5.8 21 6.5
300-020C 300C 3.00 ß ß ß ß ß ß
O
340-020C 340C 3.40 ß ß ß ß ß ß
5.5 0.2 5.8 21 6.5
400-020C 400C 4.00 ß ß ß ß ß ß
(430-020C) (430C) 4.30 ß ß ß ß ß ß
SPARE PARTS
r�
250-125AR 125AR 2.50 2.3 1.25 4.0 12 5.0 ß ß ß ß
R
A
m
L W±0.03m 300-150AR 150AR 3.00 2.3 1.50 ß ß ß ß
GVR 200-100BR GVR 100BR 2.00 3.2 1.00 ß ß ß ß ß
H
4.5 15 5.5
2-Edge 300-150BR 150BR 3.00 4.2 1.50 ß ß ß ß ß
Full-R
• Only Right-hand insert is applicable.
INDEX
ØD±0.1mm
T
Ødh7
W
1.0mm �
L
� Toolholder Dimensions
Spare Parts
Edge
Dimensions (mm)
Width
Clamp Set Wrench
Stock
Part Number
ØD Ød L � T W
MVG 3032 ß 30
3532 ß 35
4032 ß 40 4.00
4532 ß 45 32 120 40 5.2 ~ CPS-6V LW-3
5032 ß 50 4.90
5532 ß 55
6032 ß 60
� Applicable Inserts
Insert Grades
Dimensions (mm)
Carbide
MEGA
COAT
PVD
Cermet
Previous
Insert Part Number
Part Number
Right-handed Insert Shown
PR1225
PR930
KW10
W B r� A L H
TN90
TC60
GVFR 400-020B GVFR 400B 4.00 ß TC40
ß ß ß ß ß
r�
A
O TOOL HOLDING
CAT40
CAT50
Taper Adapter
Taper Adapter
O1 - O5
O2 - O5
O2
O4
O1
TOOL HOLDING TAPER ADAPTER
CAT40
• Made from 8620 Alloy Steel
• Concentricity is less than .0002 at face and arbor
• All critical surfaces are precision ground
• Case hardened to 54-58 RC
Face Mill Toolholders
• Case depth is .03-.04
• Balanced to G2.5 @ 20,000 rpm
• Rear thread for pull stud is 5/8-11
• Coolant through capable
5/8” - 11 5/8” - 11
1.375”
Fig.1 Fig.2
Part Number
Arbor Dia. O.D. Gage Length Key Width Screw Drawing
(A) (B) (C) (D) (E)
CAT40
GRADES
• Made from 8620 Alloy Steel A
• All critical surfaces are precision ground
• Case hardened to 56-58 RC
LINEUP / INSERTS
• Case depth is .03-.04 B
End Mill Toolholders
• Balanced to G2.5 @ 20,000 rpm
• Concentricity is .0001 or less
75º LEAD
D
90º LEAD
5/8” - 11 5/8” - 11 E
HIGH FEED
F
MULTI-FUNCTION
G
� CAT40 Holder Dimensions
Dimensions (in)
SLOT MILLS
Stock
Part Number
I.D. O.D. Gage Length Tool Depth Set Screw
H
Drawing
(A) (B) (C) (D) (E)
TOOL HOLDING
� This tool holder does not have a safety zone for the tool changer.
Although most machines do not require a safety zone, please be sure to check your machine tool requirements.
O
SPARE PARTS
P
TECHNICAL
R
INDEX
CAT50
• Made from 8620 Alloy Steel
• Concentricity is less than .0002 at face and arbor
• All critical surfaces are precision ground
• Case hardened to 54-58 RC
Face Mill Toolholders
• Case depth is .03-.04
• Balanced to G2.5 @ 20,000 rpm
• Rear thread for pull stud is 1” x 8
• Coolant through capable
1” - 8 1” - 8
1.375”
Fig.1 Fig.2
Part Number
Arbor Dia. O.D. Gage Length Key Width Screw Drawing
(A) (B) (C) (D) (E)
CAT50
GRADES
• Made from 8620 Alloy Steel A
• All critical surfaces are precision ground
• Case hardened to 56-58 RC
LINEUP / INSERTS
• Case depth is .03-.04 B
End Mill Toolholders
• Balanced to G2.5 @ 20,000 rpm
• Concentricity is .0002 or less
75º LEAD
D
90º LEAD
1” - 8 1” - 8 E
HIGH FEED
F
Fig.1 Fig.2
1.375”
MULTI-FUNCTION
G
� CAT50 Holder Dimensions
Dimensions (in)
SLOT MILLS
Stock
Part Number
I.D. O.D. Gage Length Tool Depth Set Screw
H
Drawing
(A) (B) (C) (D) (E)
TOOL HOLDING
EM2.0-5.0 Þ 2.000 3.500 5.000 3.500 2x – 1.0-14 2�
O
� This tool holder does not have a safety zone for the tool changer.
Although most machines do not require a safety zone, please be sure to check your machine tool requirements.
SPARE PARTS
P
TECHNICAL
R
INDEX
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SPARE PARTS
P SCREWS / BOLTS
PINS
SHIMS
CARTRIDGES
P1 - P23
P2 - P6
P7
P8 - P12
P12
CHIPBREAKERS P16
P1
SPARE PARTS Screws / Bolts
� Screws / Bolts
Dimension (in) Angle (°) Torque
Drawing Part Number Notes
A B C D E F � � (N • m)
C
A
AJ-10X46.dxf -
E 6X25 M6X1.0 25.0 - 3.3 4.0 - - -
B D
8X30 M8X1.25 30.0 - 4.4 5.0 - - -
A
CP 8X15TL 15.0
C
A
-
θθ
B
B E -50S M5X0.8 9.0 7.5 - 3.0 - - 82°
F B E
M20X2.5 14.0
C
5X30 30.0 -
B D E HH 6X12 12.0
6X16 16.0
6X16AA 16.0
6X18AA M6X1.0 18.0 10.0 6.0 5.0 - - -
6X20 20.0
6X25 25.0
6X30 30.0
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SPARE PARTS Screws / Bolts
� Screws / Bolts
Dimension (mm) Angle (°) Torque
Drawing Part Number Notes
GRADES
� � (N • m)
A B C D E F A
HH 8X25 25.0
8X35 35.0
8X40 40.0
LINEUP / INSERTS
8X50 50.0
8X55 55.0 B
8X65 M8X1.25 65.0 13.0 8.0 6.0 - - - -
8X70 70.0
8X80 80.0
75º LEAD
M10X1.5 16.0 - - - -
10X30S 30.0 6.0 7.0 D
10X35 35.0
10.0 8.0
10X40 40.0
HH 12X25 25.0
12X35 35.0
90º LEAD
12X35M 35.0 E
12X40 40.0
12X55 55.0
12X65 65.0
HIGH FEED
12X80 80.0
12X85
M12X1.75
85.0
18.0 12.0 10.0 - - - -
F
12X100 100.0
12X110 110.0
12X120
MULTI-FUNCTION
120.0
C
A
12X130 130.0
B D E 12X140 140.0 G
12X150 150.0
HH 16X35 35.0
16X40 40.0
SLOT MILLS
16X45 45.0
16X65 M16X2.0 65.0 24.0 16.0 14.0 - - - - H
16X90 90.0
16X110 110.0
TOOL HOLDING
170.0
HH 24X40 40.0
24X60 60.0
O
24X75 75.0
24X90 90.0
24X110 M24X3.0 110.0 36.0 24.0 19.0 - - - -
SPARE PARTS
24X120 120.0
P
24X140 140.0
24X150 150.0
24X170 170.0
TECHNICAL
R
C
A
10X35HK 35.0 T
C
A
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SPARE PARTS Screws / Bolts
� Screws / Bolts
Dimension (mm) Angle (°) Torque
Drawing Part Number Notes
A B C D E F � � (N • m)
HS 3X4P 3.9
3X4 4.0
3X8 M3X0.5 8.0 - - 1.5 - - - 1.0
3X12 12.0
3X16 16.0
HS 4X4P 3.9
M4X0.7 2.0 2.0
4X4 4.0 - - - - -
5X5 M5X0.8 5.0 2.5 3.0
HS 6X4P M6X0.75 3.9
6X6 6.0
6X8T 8.0 - - 3.0 - - - 4.0
M6X1.0
6X14 14.0
HS4X4P and HS6X4P Have a
6X22 22.0 Flat Edge
A
HS 8X10 10.0
M8X1.25 - - 4.0 - - - Clamp Screw Equivalent to
B E 8X12 12.0
JIS B-1177
HS 10X10 10.0
M10X1.5 - - 5.0 - - -
10X16 16.0
HS 12X12 12.0
12X16 16.0
12X18 18.0
-
12X20 M12X1.75 20.0 - - 6.0 - - -
12X25 25.0
12X30 30.0
12X35 35.0
HS 16X12 12.0
16X18 M16X2.0 18.0 - - 8.0 - - -
16X20 20.0
A
C
R Shows Right-hand Thread
HSB 4X8§ M4X0.7 8.0 R2.0 - 2.0 - - - 2.0
L Shows Left-hand Thread
B E
LS -1
17.0
-1N
-1S M6X1.0 6.0 - 2.5 2.5 - - 3.0
14.2
-1SN
C
-1T
A
21.0
N : Silver Coated
F E LS -2
B 20.0
-2N
-3 M8X1.0 22.0 8.0 - 3.0 3.0 - - 4.0
-4
24.0
-4N
LS -1P M6X1.0 16.5 6.0 10IP 10IP 2.0
A
C
90°
- - 3.0 - - - -
LS-1P.dxf
B E -15 12.5
3X12 12.0 - - - - -
JIS B-1101
B D 4X10 M4X0.7 10.0 7.0 2.6
� Reference
Torx and Torx Plus have different cross-sections.
Torx Torx Plus
800.823.7284
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SPARE PARTS Screws / Bolts
� Screws / Bolts
Dimension (mm) Angle (°) Torque
Drawing Part Number Notes
GRADES
� � (N • m)
A B C D E F A
SB -1TR M2X0.4 5.3 3.8 T6 0.5
-2TR M2.5X0.45 6.2 4.5 T8 1.2
-3TR 7.2 4.8
LINEUP / INSERTS
M3X0.5 T10 82° 2.0
-3STR 6.4 5.2
75º LEAD
T6 60°
SB -1STR M2X0.4 5.0 3.1 D
-1840TRP M1.8X0.35 4..0 2.5 6IP 55°
-2035TR 3.7 3.0
-2035TRG 3.5 2.7
-2040TR 3.8 60° 0.5
90º LEAD
-2040TRG 4.0
3.0
- - - E
T6
-2042TRG 4.1
M2X0.4 2.7
-2045TR
4.3
-2045TRN 2.8 37°
HIGH FEED
-2050TR 4.8 3.0
-2060TR 5.8 3.5 T8 60° 1.2 F
-2080TR 8.3 2.8 T6 0.5
SB -2250TR 5.1 3.1
-2255TR
MULTI-FUNCTION
M2.2X0.45 5.5 3.5 - - T7 - 60° 0.8
-2260TR 5.8 3.1
SB -2545TR 4.6 G
T8
-2555TRG 5.4
-2555TRP M2.5X0.45 5.5 3.5 - - 8IP - 60° 1.2
-2560TR 5.7
T8
SLOT MILLS
-2570TR 6.8
F SB -3060TR 5.3 H
4.2 T10 2.0
-3060TRG 5.9
C
A
M3X0.5 - - - 60°
TOOL HOLDING
7.7 5.4
-4070TRS 6.7 T10 2.0
-4075TRP 7.5
O
15IP
-4082TPR 8.2 5.5
- - -
-4085TR M4X0.7 T15
8.5
-4085TRP
SPARE PARTS
14.0
-40140TRN 6.7 75°
R
SB -45130TR M4.5X0.75 13.0 6.6 - - 20IP - 55° 4.5
SB -5085TR 8.5 6.8 T20 50° 4.5
-50120TRP 6.8 20IP 4.5
12.0 60°
-50120TRS 7.2 15IP 3.5
M5X0.8
INDEX
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SPARE PARTS Screws / Bolts
� Screws / Bolts
Dimension (mm) Angle (°) Torque
Drawing Part Number Notes
A B C D E F � � (N • m)
C
θ
F B F -4590TRWN M4.5X0.75 9.3 5.6 T10 57° 2.0
- - -
-50130 M5X0.5 13.0 6.6 T20 4.5
-60160 16.0 8.0 T25 40° 6.0
B F M6X0.75
-60210 21.0 9.6 T30 8.0
SCR -01 M2.5X0.45 6.6 3.6 - - T7 0.8
F -03 M3X0.5 8.4 4.6 - - T9 1.6
-04
M2.5X0.45 4.6 3.6 - - T7 - 60° 0.8
w
C
A
-05
-16 6.9
B M3.5X0.6 5.0 - - T10 2.0
-30 8.9
SE -3070TRP M3X0.5 7.0 4.3 9IP 1.7
43°
F -40050TRN 5.0
-40055TR 5.5
-40068TR 6.8 - - - ßßIP Shows Torx Plus
A
C
θ
B E
E
D
B
D Shows Internal
-7050 M7X0.75 9.0 8.8 M5X0.8 5.0 - - - -
External and Internal Threads are Both
B E SS -4N M5.5X0.5 8.5 6.6 M4X0.7 4.0 - - - Right-hand Threads
C
θ
"
"
$ $
& # &
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SPARE PARTS Pins
� Pins
Dimension (mm) Angle (°)
Drawing Part Number Notes
GRADES
A B C D E F � � A
LL -03
7.8 6.3
-03N
B
-03S
LINEUP / INSERTS
11.1 8.9 - - - - - -
-03SN
A
-03T
8.3 8.9 B
-03TN
α LL -05C 10.7 11.7 12°
-1C
LL -1 10.3 12.0
-1K 10.0 12.0
75º LEAD
-1N 10.3 12.0
-1D D
12.3 12.0
-1DN
-2 13.5 13.0
B
90º LEAD
-3 16.4 13.0 E
A -3K 16.0 14.8
-3N 16.4 13.0
-4 16.4 14.7
-5 17.1 16.7
HIGH FEED
-5N 17.1 16.7 F
LP -2S 3.65 20.0
A
- - - - - -
MULTI-FUNCTION
B -6S 3.65 25.0
-17 17.0
LPF -11 11.0
C
θ
SLOT MILLS
B
-1117 17.0 - - - - 60°
H
-13 13.0
3.8 5.5
-17 17.0
M5X0.8 - - - - -
TOOL HOLDING
B 5X15 15.0 5.0
O
C
A
P
LSP -1 5.0 5.3
-2 6.5 5.6
A
-3 8.25 7.9 - - - - - -
TECHNICAL
T
-03S 3.5 1.95
A B
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SPARE PARTS Shims
� Shims
Dimension (mm) Angle (°)
Drawing Part Number Notes
A B C D E F � �
80°
DC -42 12.0 3.2 1.2 R1.2
Shim Screw:
6.0 4.4 - -
D
A
E
SB-4085TR
SB-4085TR
-43 3.4 1.3
2-F C R0.8
B
-44 5.0 1.5
DD-44.dxf
90°
DS -42 12.0 3.2 1.2 R1.2
Shim Screw:
6.0 4.4 - -
D
A
SB-4085TR
(All Around)
α Shim Screw:
DS-44.dxf DT -32 8.63 0.95 5.0 3.4 R1.6 3°
SB-3080TR
A
D
3.2 -
E
DT-32.dxf 35°
Shim Screw:
DV -33 9.40 3.5 1.2 6.0 4.4 R1.0 - -
D
A
SB-4085TR
2-F C
B
DV-33.dxf
(All Around)
α
DW -42 11.5 3.2 1.2 R1.2 4°
Shim Screw:
6.0 4.4 -
D
A
SB-4085TR
F
DW-44.dxf
D θ R Shows Right-hand Thread
α
556 C§ 34.0 10.0 12.7 5.6 5.0 R1.6 0° 55° L Shows Left-hand Thread
A
(All Around)
α
90°
Shim Screw:
KPS -42 11.5 3.2 2.0 7.2 3.2 C1.0 7° -
D
A
SP3X8
E
4-F C B
SPARE PARTS
(All Around)
α KPT -32 8.0 3.2 1.9 7.0 3.2 R0.4 11° -
P
90°
Shim Screw:
SP3X8
D
A
SP3X10
E
35°
E
Lock Pin:
D
A
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SPARE PARTS Shims
� Shims
Dimension (mm) Angle (°)
Drawing Part Number Notes
GRADES
A B C D E F � � A
LC -32
9.47 2.4 1.3 6.18 4.68 R0.8 - - Shim Pin : LSP-1
80° -32N
-4K 11.7 3.2 1.4 8.1 6.73 R0.8 - - Shim Pin : LSP-3K
LINEUP / INSERTS
60°
-42
R0.8
E
D
A
-42N 12.65 3.2 1.5 8.01 6.28 - - Shim Pin : LSP-2
B
C -42N-20 R2.0
2-F B
-53
15.9 4.8 1.7 10.0 8.0 R1.2 - - Shim Pin : LSP-3
-53N
80°
α -42N§ 12.65 3.2 1.5 8.01 6.28 10° - L Shows Left-hand Thread
Shim Pin : LSP-2
2-F 5° C
B -42N§-20 R2.0
LD -32
75º LEAD
9.47 2.4 1.3 6.18 4.68 R0.8 - - Shim Pin : LSP-1
55° -32N D
-4K 3.2 1.4 8.1 6.73 R0.8
11.7 - - Shim Pin : LSP-3K
60°
-42 R0.8
12.65 3.2 1.5 8.01 6.28 - -
C -42-20 R2.0
2-F B Shim Pin : LSP-2
90º LEAD
-43 R0.8
-43-20
12.65 4.8 3.1 8.5 6.28
R2.0
- - E
LR -80
60°
HIGH FEED
C
B
-81 12.65 3.2 1.5 8.01 6.28 - - - Shim Pin : LSP-2 F
MULTI-FUNCTION
Shim Pin : LSP-1
D
C
A
LS -32 9.47 3.2 1.3 6.18 4.68 R0.8 - - Shim Pin : LSP-1
D
A
SLOT MILLS
4-F C H
B
-42 12.65 3.2 1.5 8.01 6.28 R0.8 - - Shim Pin : LSP-2
LT -3K 8.53 2.7 1.0 6.1 5.13 R0.8 - - Shim Pin : LSP-2K
R0.8
E
-32N-20 R2.0
C -42
3-F
B R0.8
-42N 12.65 3.2 1.5 8.01 6.28 - - Shim Pin : LSP-2
-42N-20 R2.0
80° LW -32
9.47 2.4 1.3 6.18 4.68 R0.8 - - Shim Pin : LSP-1 K
60°
-32N
D
-42
A
TOOL HOLDING
O
%
MFPN -45
"
$ #
'
SPARE PARTS
%
R3.0
&
P
"
80°
LW -42§
TECHNICAL
α 12.65 3.2 1.5 8.01 6.28 R0.8 10° - L Shows Left-hand Thread
D
E
A
3-F C B
α MSD -42 10.7 3.2 1.85 7.0 3.3 - 20° 45° Shim Screw : SP3X8
90°
INDEX
T
D
A
θ C B MSE -4245S 10.3 3.2 2.0 6.0 5.0 - 20° 45° Shim Screw : SP4X9
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SPARE PARTS Shims
� Shims
Dimension (mm) Angle (°)
Drawing Part Number Notes
A B C D E F � �
MSE -4215
90°
θ
A 10.53 3.2 1.5 6.4 3.4 - 25° 15° Shim Screw : SP3X8
E
α
C -4245 10.53 3.2 1.5 6.4 3.4 - 25° 45° Shim Screw : SP3X8
B
32゜
θ
α MSO -4T245 10.0 2.0 4.7 6.4 4.8 - 27° 45° Shim Screw : SP3X6
90゜
D
A
E
C
C B
α
A
MSO -5200 12.6 3.18 1.8 8.27 6.66 R0.8 15° - Shim Screw : SPW-6045
4-F C
B
α
90°
D
A
MSP -42 11.3 3.2 1.85 7.0 3.3 - 15° 15° Shim Screw : SP3X8
θ C B
90°
D
E
A
α MTE -42 9.8 3.2 - 6.4 3.4 - 25° - Shim Screw : SP3X8
35°
D
E
A
MVN -32 9.52 3.2 2.1 7.4 6.5 R0.8 - - Lock Pin : TS-3S
C
2-F
B
55°
2-F
α(All Around)
PD -42 12.7 3.2 1.7 6.0 8.4 0.8 12° - Shim Screw : SB-2050TR
D
A
C
B
C F
M3×0.5
A
SP -129 9.52 9.52 R0.8 R1.6 R1.2 R1.6 - - Shim Screw : HH3X12
D E
B
SP -141 12.7 4.0 2.4 6.2 3.3 R1.2 - - Shim Screw : M3X8
D
E
A
-143 12.7 7.2 2.4 6.2 3.3 R1.2 - - Shim Screw : M3X12
4-F C
B -162 15.8 6.0 3.4 8.0 4.4 R1.5 - - Shim Screw : M4X10
D
E
A
SP -148 12.7 8.8 2.4 6.2 3.3 R1.2 - - Shim Screw : BH3X12
C
4-F
B
D
M3×0.5
SPARE PARTS
P C E B
SP -221 9.52 4.0 2.5 6.5 3.5 R1.2 - - Shim Screw : M3X8
D
E
A
C
3-F
B -223 9.52 7.2 2.5 6.5 3.5 R1.2 - - Shim Screw : M3X12
θ SP -342 12.7 6.0 2.5 6.5 3.5 R1.2 - 75° Shim Screw : M3X8
-441 12.7 4.0 2.5 6.2 3.3 R0.8 - 80° Shim Screw : M3X8
A
-443 12.7 7.2 2.5 6.2 3.3 R0.8 - 80° Shim Screw : M3X12
C
2-F B -454 15.7 8.0 3.4 8.0 4.5 R1.6 - 80° Shim Screw : M4X10
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SPARE PARTS Shims
� Shims
Dimension (mm) Angle (°)
Drawing Part Number Notes
GRADES
A B C D E F � � A
80°
M3×0.5
SP -429 9.52 9.52 - - - R1.2 - - Shim Screw : HH3X12
LINEUP / INSERTS
A
2-F B B
55° SP -521 10.0 4.0 2.5 6.2 3.3 R1.0 - - Shim Screw : M3X8
E
A
SP -826
M3×0.5
9.52 7.9 - - - - - -
A
75º LEAD
D
B -829 9.52 9.52 - - - - - -
90º LEAD
C -849 12.7 8.8 2.4 6.2 3.3 - - - Shim Screw : BH3X12
E
B
-861 15.8 6.0 3.4 8.0 4.4 - - - Shim Screw : M4X10
F E (All Around)
α
HIGH FEED
F
A
E D
B
MULTI-FUNCTION
D (All Around)
α
G
SP -210A
M3×0.5
C E B
SLOT MILLS
F 80°
H
(All Around)
α
SP -420A 9.52 3.2 - - R0.8 R1.2 8° - Shim Screw : BH3X6
M3×0.5
A
E B
E
A
4-F C
α B -143P 12.7 7.2 2.4 6.2 3.3 R1.2 7° - Shim Screw : M3X12
(All Around)
K
α
90°
SP -230P 8.3 3.2 2.0 7.2 3.2 R0.5 7° - Shim Screw : SP3X10
D
E
A
TOOL HOLDING
3-F B
O
75°
α
D
A
SP -341P 12.6 4.0 2.5 6.5 3.5 R1.2 7° - Shim Screw : M3X8
SPARE PARTS
C
2-F B
P
α
80°
α SP -441P 4.0 Shim Screw : M3X8
TECHNICAL
D
A
55°
α SP -521P 4.0 Shim Screw : M3X8
INDEX
T
D
E
A
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SPARE PARTS Shims / Cartridges
� Shims / Cartridges
Dimension (mm) Angle (°)
Drawing Part Number Notes
A B C D E F � �
E
90°
D
A
SP -RC 12.6 3.0 - 7.35 3.35 - - - Shim Screw : SP3X8
R4.3
B
φ5
A
SVN -32 8.0 3.2 1.5 3.1 2.3 R0.4 - - Shim Screw : SB-2050TR
D
2-F C
35° B
35°
D
E
A
SVN -32N 8.2 3.2 1.5 7.0 5.9 R0.6 - - Shim Screw : SS-4N
C
2-F
B
F
D
E
A
E
A
TNW -32 9.52 3.2 4.8 7.0 4.2 - - - Shim Screw : SP3X8
C B
E
A
80°
120°
WWN -42 12.7 3.0 1.4 7.0 5.3 R1.2 - - Shim Pin : WP5X15
D
E
A
3-F C B
80°
WWP -42 R1.2
α
(All Around)
90°
D
C
D M6×1.0 B
SPARE PARTS
α
LTE -490R 12.7 12.0 17.0 30.0 - - 15° - Dimension A shows Insert I.D.
C
D B
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SPARE PARTS Clamp Sets
� Clamp Sets
Dimension (mm)
Drawing Part Number Notes
GRADES
A B C D E F G A
BCS -1 64.0 13.0 - - - - -
LINEUP / INSERTS
A
-5 48.0 16.5 - - - - -
B
BCS -2 74.0 15.0 - - - - -
B
75º LEAD
D
A
90º LEAD
G
F -220 27.0 15.8 15.0
E
E B
A
D
HIGH FEED
C
MULTI-FUNCTION
G
A
SLOT MILLS
H
A
D
C
TOOL HOLDING
A
D
O
C
P
CE -410 26.0 19.5
A
D
C
A
C
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SPARE PARTS Clamp Sets
� Clamp Sets
Dimension (mm)
Drawing Part Number Notes
A B C D E F G
A
D
C
CPS -2 14.5
D
F
CPS -2S 13.5
A
D
F
A
D
A
C
P
C
F
E B
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SPARE PARTS Clamps
� Clamps
Dimension (mm) Angle (°)
Drawing Part Number Notes
GRADES
A B C D E F � � A
A
M6X1.0
LINEUP / INSERTS
D
C C 09N 6.0 9.0 9.8 5.3 (L-hand - 10° - Clamp Screw : W6X18N
E
Thread)
B
B
A
α
C 17R 12.2 20.0 14.3 8.5 (L-hand - 12° - Clamp Screw : W6X18N
Thread)
D
B
A
75º LEAD
D
D
C 20R 15.1 15.5 15.0 7.5 5.3 - 10° - Clamp Screw : TX8X15
E
C
α
B
90º LEAD
A
E
D
CH -20R 13.1 15.5 14.8 7.5 5.3 - 10° - Clamp Screw : TX8X15
E
C
HIGH FEED
α
B
F
E
F
MULTI-FUNCTION
A
C 25R 13.2 15.5 15.0 7.5 5.3 - 10° - Clamp Screw : TX8X15
G
B C
CE -111 Right-hand
SLOT MILLS
E 3.0 - -
F
-121 Left-hand H
A
R Shows Right-hand
-4§ 24.0 17.66 12.0 6.2 2.9 11.0 - -
L Shows Left-hand
B C
R Shows Right-hand
D
TOOL HOLDING
CGB § 19.0 14.0 8.2 6.35 9.5 - - -
L Shows Left-hand
B C O
SPARE PARTS
R Shows Right-hand
P
D
B C
-3§ 30.0 23.0 8.5 6.0 7.0
C A
TECHNICAL
10.7 2.0
F -4R 17.0 11.5 5.2 2.5 - -
D
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SPARE PARTS Clamps / Chipbreakers
� Clamps / Chipbreakers
Dimension (mm) Angle (°)
Drawing Part Number Notes
A B C D E F � �
14.0
E B
-5D 13.0 32.0
CP-3D.dxf
α
E
M8X1.25
A
B C
M8X1.25
E
Thread)
D
B C
Insert's Edge
SPARE PARTS
P
A
60゜
A
800.823.7284
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SPARE PARTS Wrenches
� Wrenches
Dimension (mm) Angle (°)
Drawing Part Number Notes
GRADES
A B C D E F � � A
F
DT -7 44 16 114 T7
B
- - - - Torx
LINEUP / INSERTS
A
-8 70 26 150 T8
D B
DT -10 70 29 160 T10
F
-15
- - - - Torx
A -20 90 32 190 T20
C
D
-25 82 36 190 T25
DTM -6 40 17 115 T6
75º LEAD
-7 44 17 119 T7 D
Torx
-8 70 24 - 150 - T8 - -
Top of Wrench is Magnetized
-10 70 28 167 T10
F
90º LEAD
-15 70 31 174 T15
E
B
HIGH FEED
DTPM -8 70 24 150 8IP F
ßßIP Shows Torx Plus
-10 70 28 - 165 - 10IP - -
Top of Wrench is Magnetized
-15 70 31 174 15IP
MULTI-FUNCTION
FH -2 40 20 71 2.0 G
B
E
- - - - Hexagon
A
D -2.5 45 20 76 2.5
SLOT MILLS
H
FT -6 35 15 65 T6
-7
B
F 34 15 62 T7
- - - - Torx
F
FT -15 45 25 10 80 - T15 - - Torx
K
A
C
F D
TOOL HOLDING
FTP -5 5IP
O
B
F
-6 34 15 - 62 - 6IP - - ßIP Shows Torx Plus
A
D
SPARE PARTS
-7 7IP
P
LTP -10 51 17 10IP
- - - - - ßßIP Shows Torx Plus
-15 54 18 15IP
LTW -8SS 43 6 T8
TECHNICAL
F -10S 62 10 T10 R
B
F
-10SS 47 7 T10
- - - - - Torx
A -15S 62 10 T15
-20 58 19 T20
INDEX
-25 65 20 T25 T
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SPARE PARTS Wrenches / Springs / Nuts / Punches / Other
E
-4.5 78 26 4.5
B
-5 80 28 - - 5.0 - - - Hexagon
-6 90 32 6.0
A
-8 109 36 8.0
-10 112 40 10.0
-14 140 56 14.0
-17 160 63 17.0
-19 180 70 19.0
E
B
TH -4 - 80 - 83 4.0 - - - Hexagon
-25 70 69 T25
F - - - - -
-25L 80 145 T25
Torx
B
LTK -5 70 30 - - - - - -
B
-5 12.0 6.7
- - - - - - Spring
-5D 12.0 7.2
A
-6 12.0 7.7
-8 11.0 9.7
C
D B
2-F
WSP -1 15.1 4.0 3.5 2.5 - R1.25 - - Spacer
A
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SPARE PARTS Wrenches / Springs / Nuts / Punches / Other
GRADES
Drawing Part Number Notes
A B C D E F � � A
B
C DN 10 6.2 5.1 4.5 5.7 2.6 4.0
LINEUP / INSERTS
- - Nozzle
B
D
A
E
F
20 10.1 7.7 7.0 9.6 M4X0.7 6.0
Plug
75º LEAD
D
C
WN -1
90º LEAD
M5X8 10.0 7.0 - 3.0 - - - Nut
E B E
HIGH FEED
PC -1 60.0 8.5 - - - - - - F
B
Punch
MULTI-FUNCTION
A -2 62.2 10.0 - - - - - -
SLOT MILLS
- - - - Coolant Pipe
O-Ring
B E
H
100-1 M24X1.5 44.0 16.0 8.0
TOOL HOLDING
O
SPARE PARTS
P
TECHNICAL
R
INDEX
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SPARE PARTS Pre-set Torque Wrench
MFH with10mm Inserts PST-IP15 IP15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
MFH MFH with14mm Inserts PST-IP20 IP20 Bit Size • Set at 4.5 Nm (39.8 In-lbs)
MFH-Mini PST-IP8 IP8 Bit Size • Set at 1.2 Nm (10.6 In-lbs)
MEW with 10mm Inserts PST-IP8 IP8 Bit Size • Set at 1.2 Nm (10.6 In-lbs)
MEW
MEW with 15mm Inserts PST-IP15 IP15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
MRX with 8mm Inserts PST-IP9 IP9 Bit Size • Set at 1.4 Nm (12.4 In-lbs)
MRX with 10mm Inserts PST-IP10 IP10 Bit Size • Set at 2.0 Nm (17.7 In-lbs)
MRX
MRX with 12mm Inserts PST-IP15 IP15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
MRX with 16mm Inserts PST-IP20 IP20 Bit Size • Set at 4.5 Nm (39.8 In-lbs)
MRW with 12mm Inserts PST-IP15 IP15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
MRW
MRW with 16mm Inserts PST-IP20 IP20 Bit Size • Set at 4.5 Nm (39.8 In-lbs)
Milling MFK All Types PST-T15 T15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
MEC with 11mm Inserts PST-T8 T8 Bit Size • Set at 1.2 Nm (10.6 In-lbs)
MEC
MEC with 17mm Inserts PST-T15 T15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
MECH with 11mm Inserts PST-T8 T8 Bit Size • Set at 1.2 Nm (10.6 In-lbs)
MECH
MECH with 17mm Inserts PST-T15 T15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
CM with XPMT09 Inserts PST-T7 T7 Bit Size • Set at 0.8 Nm (7.1 In-lbs)
CM CM with XPMT15 Inserts PST-T10 T10 Bit Size • Set at 2.0 Nm (17.7 In-lbs)
CM with APET Inserts PST-T15 T15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
EM with XPMT09 Inserts PST-T7 T7 Bit Size • Set at 0.8 Nm (7.1 In-lbs)
EM
EM with XPMT15 Inserts PST-T10 T10 Bit Size • Set at 2.0 Nm (17.7 In-lbs)
FM PST-T10 T10 Bit Size • Set at 2.0 Nm (17.7 In-lbs)
FM
FM-AL PST-T15 T15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
DRZ…-05G PST-T6 T6 Bit Size • Set at 0.5 Nm (4.4 In-lbs)
DRZ…-06G PST-T7 T7 Bit Size • Set at 0.8 Nm (7.1 In-lbs)
DRZ…-08G PST-T8 T8 Bit Size • Set at 1.2 Nm (10.6 In-lbs)
DRZ
DRZ…-10G PST-T15 T15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
DRZ…-12G PST-T20 T20 Bit Size • Set at 4.5 Nm (39.8 In-lbs)
DRZ…-15G PST-T20 T20 Bit Size • Set at 4.5 Nm (39.8 In-lbs)
DRX…-04 PST-T6 T6 Bit Size • Set at 0.5 Nm (4.4 In-lbs)
DRX…-05 PST-T6 T6 Bit Size • Set at 0.5 Nm (4.4 In-lbs)
DRX…-06 PST-T7 T7 Bit Size • Set at 0.8 Nm (7.1 In-lbs)
DRX DRX…-07 PST-T8 T8 Bit Size • Set at 1.2 Nm (10.6 In-lbs)
Drilling
DRX…-09 PST-T10 T10 Bit Size • Set at 2.0 Nm (17.7 In-lbs)
DRX…-11 PST-T15 T15 Bit Size • Set at 3.5 Nm (30.9 In-lbs)
SPARE PARTS
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PREVIOUS SPARE PART LIST
GRADES
Spare Parts �
�
A
� Cartridge � Clamp Screw � Clamp � Clamp Screw Wrench
Part Number
LINEUP / INSERTS
�
� B
MSD 45...R LSD-445R HH4X16 C20R TH8X15 TH-4
75º LEAD
D
� MSP15 (Face Mills)
Spare Parts
� Cartridge � Clamp Screw � Clamp � Clamp Screw Wrench
90º LEAD
Part Number E
� � �
HIGH FEED
�
MSD 15...R LSP-415R HH4X16 C25R TH8X15 TH-4
F
* Mounting bolt (HH12X35) is included with MSP1580R
� MTE90-SF
MULTI-FUNCTION
Spare Parts
G
Cartridge Clamp Clamp Clamp Screw Adjustment Screw Wrench Wrench
Part Number
SLOT MILLS
H
C91R C92R LW-4
MTE 90...-SF LTE-490SR
(for Insert) (for Cartridge)
W8X16 SV-60136R TTC-25
(For Adjustment Screw)
TOOL HOLDING
O
� MSO90-09 (Face Mills)
Spare Parts
Part Number
Clamp Screw Wrench
SPARE PARTS
� MEA / MEB
TECHNICAL
Spare Parts
Part Number R
Clamp Screw Wrench
MEA .. -S..(-...) SB-2560TR DT-8
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PREVIOUS SPARE PART LIST
MHD 20S-S20 -C
25-S25 -C SB-2560TR DT-8
32-S32 -C - - -
40-S42 -C
SB-3080TR DT-10
50-S42 -C
MHD 32-S32 -A SB-2560TR DT-8 HH8X35 HH8X50
40-S32 -A LW-6
HH8X40 HH8X65
40-S42 -A SB-3080TR DT-10
40 -F - - -
SB-3080TR DT-10
50 -F
SPARE PARTS
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PREVIOUS SPARE PART LIST
GRADES
Part Number
Clamp Screw Wrench Arbor Bolt Wrench A
MHD 63-FMA -SA HH16X90 LW-14
LINEUP / INSERTS
100-FMA -SA HH24X110 LW-19
B
MHD 63-FMA -A HH16X90 LW-14
75º LEAD
80-BT50 -A HH20X90 LW-17 D
100-BT50 -A HH24X90 LW-19
MHD 63 -F
90º LEAD
80 -F - -
E
100 -F
� MHD (Radius)
HIGH FEED
F
Spare Parts
Part Number Clamp Screw Wrench Arbor Bolt
Wrench
MULTI-FUNCTION
for Bottom Insert for Middle Insert for Bottom Insert for Middle Insert 1 Front Piece 2 Front Piece
MHD 32-S32 -4RSA SB-2560TR SB-2560TR DT-8 DT-8 HH8X50 G
40-S32 -5RSA LW-6
SB-3080TR DT-10 - HH8X55
40-S42 -5RSA SB-3080TR DT-10
50-S42 -6RSA
SLOT MILLS
SB-4085TR DT-15 HH12X55 LW-10
40 -F - - -
SB-3080TR DT-10
50 -F
MHD 32 -4RF SB-2560TR SB-2560TR DT-8 DT-8 K
40 -5RF SB-3080TR DT-10 - - -
SB-3080TR DT-10
50 -6RF SB-4085TR DT-15
TOOL HOLDING
O
� MVG
Spare Parts
Part Number
SPARE PARTS
� Blank Tool
TECHNICAL
Spare Parts R
Part Number
Coolant Pipe
T63H- BL...-... CL63-1
INDEX
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SPARE PARTS
800.823.7284
P24 Visit us online at KyoceraPrecisionTools.com
TECHNICAL
R GENERAL INFORMATION
SI UNIT CONVERSION TABLE / CUT TING SYMBOLS
SURFACE ROUGHNESS
HEAT TREATMENT AND HARDNESS EXPRESSION
VICKERS HARDNESS CONVERSION CHART
MATERIAL LIST (JIS)
R1 - R29
R2 - R17
R2
R3
R4
R5
R6
MATERIAL CROSS REFERENCE CHART R7
R1
SI UNIT CONVERSION TABLE / CUTTING SYMBOLS
• Torque
lbft Nm lbft (Pound x Feet)
Nm (Newton x Meter)
0.738 1
� SI Derived Units Conversion Chart (Extracted from JIS Handbook "Iron & Steel")
• Force
N kgf dyn
1 1.019 72X10 -1 1X105
9.806 65 1 9.806 65X105
1X10 -5 1.019 72X10 -6 1
• Stress
Pa or N/m2 MPa or N/mm2 kgf/mm2 kgf/cm2 kgf/m2
1 1X10 -6 1.019 72X10 -7 1.019 72X10 -5 1.019 72X10 -1
1X106 1 1.019 72X10 -1 1.019 72X10 1.019 72X105
9.806 65X106 9.806 65 1 1X10 -2 1X10 -6
9.806 65X104 9.806 65X10 -2 1X10 -2 1 1X10 -4
9.806 65 9.806 65X10 -6 1X10 -6 1X10 -4 1
• Pressure
Pa kPa MPa bar kgf/cm2
1 1X10 -3 1X10 -6 1X10 -5 1.019 72X10 -5
1X103 1 1X10 -3 1X10 -2 1.019 72X10 -2
1X106 1X103 1 1X10 1.019 72X10
1X105 1X102 1X10 -1 1 1.019 72
9.806 65X104 9.806 65X10 9.806 65X10 -2 9.806 65X10 -1 1
• Power
W kW kgf · m/s PS kcal/h
1 1X10 -3 1.019 72X10 -1 1.359 62X10 -3 8.600 00X10 -1
1X103 1 1.019 72X10 -2 1.359 62 8.600 00X102
9.806 65 9.806 65X10 -3 1 1.333 33X10 -2 8.433 71
7.355X102 7.355X10 -1 7.5X10 1 6.325 29X102
1.162 79 1.162 79X10 -3 1.185 72X10 -1 1.580 95X10 -3 1
• Revolution
min-1 s-1 r.p.m.
1 0.0167 1
60 1 60
TECHNICAL
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THEORETICAL (GEOMETRICAL) SURFACE ROUGHNESS
GRADES
A
f
f2 x103 Rz(h) : Theoretical Surface Roughness [μm]
LINEUP / INSERTS
Rz(h)=
Rz(h)
8R(r�) f : Feed Rate [mm/rev]
R (r�) : Corner Radius of Insert [mm] B
R
(r)
75º LEAD
Type Symbol How to Obtain Explanation Arithmetical Mean Max. Height Ten Points Mean
Roughness Roughness Roughness
�(Relationship D
with Triangle)
Ra(μm) Rz(μm) RzJIS(μm)
Ry is a mean value in micron meter obtained
Max. Height Roughness
90º LEAD
Ry
of the center line of the roughness curve.
Rz Note) When calculating Rz, extraordinarily
0.100 0.4 0.4 E
Rv
high or low threads are considered as 0.200 0.8 0.8
damages and excluded from the calculation,
0.400 1.6 1.6
and only standard lengths are used.
0.800 3.2 3.2 ���
Rz=Rp+Rv
HIGH FEED
1.600 6.3 6.3
Yp1,Yp2,Yp3,Yp4,Yp5 : 3.200 12.5 12.5 F
Arithmetical Mean Roughness Ten Points Mean Roughness
MULTI-FUNCTION
and the 5 lowest valleys (Yv) measured from
Distance from the mean line to the lowest 25.000 100.0 100.0
the center line of the roughness curve within
RzJIS 5 valleys in the range of sampled reference
the range of sampled reference length “l ”.
length “l ”
� Finishing symbol (Triangle � and wave ~) was removed from
JIS standard in the 1994 Revision.
G
RzJIS =
(Yp1+Yp2+Yp3+Yp4+Yp5) + (Yv1+Yv2+Yv3+Yv4+Yv5) m • How to Indicate
Yp1
Yp4
Yp3
� When Ra is 1.6μm�1.6μmRa
Yv5
5
Yp2
� When Rz is 6.3μm�6.3μmRz
Yv3
Yv2
Yv5
Yv1
Yv4
� When RzJIS is 6.3μm�6.3μmRzJIS
SLOT MILLS
H
Ra is obtained from the following formula
in micron meter, the roughness curve is
expressed by y=f(x), the X-axis is in the Y
direction of the center line and the Y-axis is
TOOL HOLDING
� When indicating the upper limit only 6.3 � When indicating upper limit only Indicate Rz6.3
(when upper limit is 6.3 mRa) surface roughness following the parameter symbol. O
6.3 � When indicating both lower and upper limit Indicate Rz6.3~1.6
� When indicating both lower and upper limit
1.6 surface roughness as (upper limit ~ lower limit)
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HEAT TREATMENT AND HARDNESS EXPRESSION
� Heat Treatment
One of the ways to determine the hardness of steel is the heat treatment and it is classified to 3 types.
Heat Treatment
� Quenching
� Normalizing � Annealing
(Tempering)
After heating to over 727°C, cool rapidly down very rapidly in water or oil, but it may promote internal stress.
Quenching
7F
to 550°C in water or oil. In order to remove such internal stress, tempering is used.
SZ
m$ (Tempering)
4
MP
3BQJEMZ 2VFODIJOH 4MP
m$
/PS
"OOFBMJOH
N
BMJ[JO
ļ Ľ ľ
� After heating to over 727°C, cool down rapidly It miniaturizes the crystals. (Steel is also composed of small cells.) It
H 4
3BUIFS3BQ
m$
Normalizing to 600°C and then to normal temperature. is used to improve the mechanical character or machinability.
MPX
X
MZ
MZ
JEMZ
5JNF
It miniaturizes the crystals like the process of normalizing, but the
)FBU5SFBUNFOU.FUIPE � After heating to over 727°C, cool down very
Annealing
crystal size is bigger than that of normalizing.
slowly to 600°C, then to normal temperature.
It targets machinability improvement and distortion correction.
� Hardness Value
Hardness Reference Standard Example Explanation of Example
Vickers Hardness JIS Z 2244:1998 640HV Hardness Value : 640, Hardness Symbol : HV
Rockwell Hardness JIS Z 2245:1992 60HRC Hardness Value : 60, Hardness Symbol : HRC
Shore Hardness JIS Z 2246:1992 50HS Hardness Value : 50, Hardness Symbol : HS
TECHNICAL
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VICKERS HARDNESS CONVERSION
GRADES
Brinell Hardness Brinell Hardness
A
LINEUP / INSERTS
Tungsten Load: 60kgf Load: 100kgf Load: 150kgf Tungsten Load: 60kgf Load: 100kgf Load: 150kgf
Standard Standard
Ball
Carbide Diamond 1.60mm Diamond
Ball
Carbide Diamond 1.60mm Diamond B
Ball Point (1/16in) Ball Point Ball Point (1/16in) Ball Point
(HRA) (HRB) (HRC) (HRA) (HRB) (HRC)
940 - - 85.6 - 68.0 97 320 303 303 66.4 (107.0) 32.2 45 1005
920 - - 85.3 - 67.5 96 310 294 294 65.8 - 31.0 - 980
840 - (745) 84.1 - 65.3 91 285 270 270 64.2 - 27.8 - 905
75º LEAD
820 - (733) 83.8 - 64.7 90 280 265 265 63.8 (103.5) 27.1 40 890
D
800 - (722) 83.4 - 64.0 88 275 261 261 63.5 - 26.4 - 875
780 - (710) 83.0 - 63.3 87 270 256 256 63.1 (102.0) 25.6 38 855
760 - (698) 82.6 - 62.5 86 265 252 252 62.7 - 24.8 - 840
90º LEAD
740 - (684) 82.2 - 61.8 84 260 247 247 62.4 (101.0) 24.0 37 825
E
720 - (670) 81.8 - 61.0 83 255 243 243 62.0 - 23.1 - 805
700 - (656) 81.3 - 60.1 81 250 238 238 61.6 99.5 22.2 36 795
690 - (647) 81.1 - 59.7 - 245 233 233 61.2 - 21.3 - 780
HIGH FEED
680 - (638) 80.8 - 59.2 80 240 228 228 60.7 98.1 20.3 34 765
F
670 - 630 80.6 - 58.8 - 230 219 219 - 96.7 (18.0) 33 730
660 - 620 80.3 - 58.3 79 220 209 209 - 95.0 (15.7) 32 695
650 - 611 80.0 - 57.8 - 210 200 200 - 93.4 (13.4) 30 670
MULTI-FUNCTION
640 - 601 79.8 - 57.3 77 200 190 190 - 91.5 (11.0) 29 635
630 - 591 79.5 - 56.8 - 190 181 181 - 89.5 (8.5) 28 605 G
620 - 582 79.2 - 56.3 75 180 171 171 - 87.1 (6.0) 26 580
610 - 573 78.9 - 55.7 - 170 162 162 - 85.0 (3.0) 25 545
SLOT MILLS
600 - 564 78.6 - 55.2 74 160 152 152 - 81.7 (0.0) 24 515
590 - 554 78.4 - 54.7 - 2055 150 143 143 - 78.7 - 22 490 H
580 - 545 78.0 - 54.1 72 2020 140 133 133 - 75.0 - 21 455
570 - 535 77.8 - 53.6 - 1985 130 124 124 - 71.2 - 20 425
TOOL HOLDING
470 441 442 74.1 - 46.9 - 1570 O
460 433 433 73.6 - 46.1 62 1530
450 425 425 73.3 - 45.3 - 1495
440 415 415 72.8 - 44.5 59 1460
SPARE PARTS
T
340 322 322 67.6 (108.0) 34.4 47 1070
330 313 313 67.0 - 33.3 - 1035
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MATERIAL LIST (JIS)
Copper
Rolled Steel for General Structure SS
CxxxxBD
Light Gauge Steel for General Structure SSC Copper and Copper Alloy Rod and Bar CxxxxBDS
CxxxxBE
Hot-Rolled Steel Plate, Sheet and Strip for Automobile Structural Use SAPH
Aluminum and Al. Alloy AxxxxP
Cold-Rolled Steel Plate, Sheet and Strip SPC Sheet / Strip AxxxxPC
Sheet
Steel
Expanded Material
Aluminum Alloy
Aluminum Alloy
Carbon Steel Pipe for Ordinary Piping SGP Aluminum and Al. Alloy AxxxxBD
Rod, Bar, and Wire AxxxxBDS
and
Carbon Steel Pipe for Boiler / Heat Exchanger STB AxxxxW
Seamless Steel Pipe for High Pressure Gas Cylinder STH AxxxxWS
Carbon Steel Pipe for General Structural Use STK Aluminum and Al. Alloy Extruded Shape AxxxxS
Magnesium
Magnesium Alloy Sheet and Plate MP
Expanded
Stainless Steel Pipe for Machine Structural Use SUS-TK
Material
Alloy
Steel Square Pipe for General Structural Use STKR
Magnesium Alloy Rod and Bar MB
Alloy Steel Pipe for Ordinary Piping STPA
Nickel Alloy
Carbon Steel Pipe for Pressure Service STPG Nickel Copper Alloy Sheet and Plate NCuP
Expanded
Stainless Steel Pipe for Ordinary Piping SUS-TP
Titanium
Material
Titanium Rod and Bar TB
Carbon Steel for Machine Structural Use SxxC, SxxCK
White Metal WJ
Steel
High Tensile Strength Carbon Cast Steel & Low Alloy Cast Steel SCC
Cast Steel
Cast Steel for High Temperature and High Pressure Service SCPH
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MATERIAL CROSS REFERENCE CHART
� Steel
GRADES
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA A
CLASS
AISI / SAE JIS GB BS DIN NF ГОСТ
040A10
08 C10E
LINEUP / INSERTS
1010 S10C 045A10 XC10
10 C10R
045M10
B
1012 S12C 040A12 XC12
C15E
1015 S15C 15 055M15
C15R
75º LEAD
C22R
D
1023 S22C
90º LEAD
C22R C25R C25R
E
1029 S28C 25Г
080A30
080M30 C30 C30
HIGH FEED
1030 S30C 30 C30 C30E C30E 30Г
F
C30E C30R C30R
CARBON STEEL FOR MACHINE STRUCTURAL USE
C30R
S33C 30Г
MULTI-FUNCTION
C35 C35 C35
G
1035 S35C 35 C35E C35E C35E 35Г
C35R C35R C35R
SLOT MILLS
080M40
C40 C40 H
1039 C40
S40C 40 C40E C40E 40Г
1040 C40E
C40R C40R
C40R
TOOL HOLDING
C50E
C50R C50R
C50R O
1050
S53C 50Г
1053
SPARE PARTS
070M55
C55 C55
1055 S55C 55
C55
C55E C55E P
C55E
C55R C55R
C55R
T
S20CK XC18
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MATERIAL CROSS REFERENCE CHART
� Steel
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA
CLASS
AISI / SAE JIS GB BS DIN NF ГОСТ
SNC236 36NiCr6 40ХН
CHROMIUM STEEL
8615 805A20
8617 805M20 20NiCrMo2
SNCM220 20CrNiMo 20NCD 2
8620 805A22 20NiCrMoS2
8622 805M22
NICKEL CHROMIUM MOLYBDENUM STEEL
8637
SNCM240 40NiCrMo2-2
8640
SNCM415
20ХН2М
4320 SNCM420 18CrNiMnMoA 17NiCrMo6-4
(20ХHМ)
SNCM431 30CrNiMo8
SNCM447 34CrNiMo6
SNCM616
SNCM625
SNCM630
SNCM815
530M40
41Cr4 41Cr4
5140 SCr440 40Cr 41Cr4 40Х
41CrS4 41CrS4
41CrS4
45Cr
SCr445 45Х
50Cr
18CrMo4
SCM418 20CrMo 20ХМ
18CrMoS4
SCM421
30CrMo 30ХМ
4131 SCM430
30CrMoA 30ХМА
SCM432
708M40
TECHNICAL
4145
SCM445
4147
SCM822
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MATERIAL CROSS REFERENCE CHART
� Steel
GRADES
CLASS
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA A
AISI / SAE JIS GB BS DIN NF ГОСТ
1522 SMn420 20Mn2 150M19 20Mn5
MANGANESE CHROMIUM STEEL
LINEUP / INSERTS
30Mn2 30Г2
1534 SMn433 150M36 34Mn5
B
MANGANESE STEEL
35Mn2 35Г2
35Г2
1541 SMn438 40Mn2 150M36 36Mn5
40Г2
1522H SMn420H
75º LEAD
D
SMn433H
1541H SMn438H
1541H SMn443H
90º LEAD
SMnC420H E
SMnC443H
STRUCTURAL STEEL WITH SPECIFIED HARDENABILITY BAND (H-SHAPE STEEL)
17Cr3
SCr415H 15CrH 15Х
17CrS3
HIGH FEED
5120H SCr420H 20Cr1H 17Cr3 20Х F
5130H 34Cr4 34Cr4 34Cr4
SCr430H 30Х
5132H 34CrS4 34CrS3 34CrS4
MULTI-FUNCTION
37Cr4 37Cr4 37Cr4
5135H SCr435H
37CrS4 34CrS4 37CrS4
35Х G
41Cr4 41Cr4 41Cr4
5140H SCr440H 40CrH 40Х
41CrS4 41CrS4 41CrS4
SLOT MILLS
4118H SCN415H 15CrMoH 15CrMo5
H
18CrMo4
SCM418H
18CrMoS4
4145H
4147H
SCM445H K
SCM822H
SNC415H
TOOL HOLDING
SNC631H O
SNC815H 12Cr2Ni4H 655H13 15NiCr13
8617H 805H17
SPARE PARTS
R
INDEX
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MATERIAL CROSS REFERENCE CHART
� Steel
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA
CLASS
UNS AISI JIS GB BS DIN NF ГОСТ
S20100 201 SUS 201 1Cr17Mn6Ni5N Z12CMN17-07Az
S20200 202 SUS 202 1Cr18Mn8Ni5N 284S16 12Х17Г9АН4
1Cr18Mn10Ni5Mo3N
S30100 301 SUS 301 301S21 X12CrNi17 7 Z11CN17-08 07Х16Н6
1Cr17Ni7
SUS 301L X2CrNiN18-7
SUS 301J1 X12CrNi17 7
S30200 302 SUS 302 1Cr18Ni9 302S25 Z12CN18-09 12Х18Н9
S30215 302B SUS 302B
S30300 303 SUS 303 Y1Cr18Ni9 303S21 X10CrNiS18 9 Z8CNF18-09
S30323 303Se SUS 303Se Y1Cr18Ni9Se 303S41 12Х18Н10Е
S30400 304 SUS 304 0Cr18Ni9 304S31 X5CrNi18 10 Z7CN18-09 08Х18Н10
S30403 304L SUS 304L 00Cr18Ni10 304S11 X2CrNi19 11 Z3CN19-11 03Х18Н11
S30451 304N SUS 304N1 0Cr18Ni9N Z6CN19-09Az
S30452 SUS 304N2 0Cr19Ni10NbN
S30453 304LN SUS 304LN 00Cr18Ni10N X2CrNiN18 10 Z3CN18-10Az
SUS 304J1
SUS 304J2
S30431 S30431 SUS 304J3
S30500 305 SUS 305 1Cr18Ni12 305S19 X5CrNi18 12 Z8CN18-12 06Х18Н11
SUS 305J1
S30908 309S SUS 309S 0Cr23Ni13 Z10CN24-13
S31008 310S SUS 310S 0Cr25Ni20 310S31 Z8CN25-20 10Х23Н18
S31600 316 SUS 316 0Cr17Ni12Mo2 316S31 X5CrNiMo17 12 2 Z7CND17-12-02
STAINLESS STEEL
X5CrNiMo17 13 3 Z6CND18-12-03
S31603 316L SUS 316L 00Cr17Ni14Mo2 316S11 X2CrNiMo17 13 2 Z3CND17-12-02
X2CrNiMo17 14 3 Z3CND17-13-03 03Х17Н14М3
S31651 316N SUS 316N 0Cr17Ni12Mo2N
S31653 316LN SUS 316LN 00Cr17Ni13Mo2N X2CrNiMoN17 12 2 Z3CND17-11Az
X2CrNiMoN17 13 3 Z3CND17-12Az
S31635 SUS 316Ti X6CrNiMoTi17 12 2 Z6CNDT17-12 08Х17Н13М2Т
SUS 316J1 0Cr18Ni12Mo2Cu2
SUS 316J1L 00Cr18Ni14Mo2Cu2
S31700 317 SUS 317 0Cr19Ni13Mo3 317S16
S31703 317L SUS 317L 00Cr19Ni13Mo3 317S12 X2CrNiMo18 16 4 Z3CND19-15-04
S31753 SUS 317LN Z3CND19-14Az
SUS 317J1 0Cr18Ni16Mo5
SUS 317J2
SUS 317J3L
N08367 SUS 836L
N08904 N08904 SUS 890L 904S14 Z2NCDU25-20
1Cr18Ni9Ti
S32100 321 SUS 321 321S31 X6CrNiTi18 10 Z6CNT18-10 08Х18Н10Т
0Cr18Ni10Ti
S34700 347 SUS 347 0Cr18Ni11Nb 347S31 X6CrNiNb18 10 Z6CNNb18-10 08Х18Н12Б
S38400 384 SUS 384 Z6CN18-16
TECHNICAL
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R10 Visit us online at KyoceraPrecisionTools.com
MATERIAL CROSS REFERENCE CHART
� Steel
GRADES
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA A
CLASS
UNS AISI JIS GB BS DIN NF ГОСТ
0Cr13Al
S40500 405 SUS 405 405S17 X6CrAl13 Z8CA12
LINEUP / INSERTS
0Cr13
SUS 410L 00Cr12 Z3C14
B
S42900 429 SUS 429
S43000 430 SUS 430 1Cr17 430S17 X6Cr17 Z8C17 12Х17
S43020 430F SUS 430F Y1Cr17 X7CrMoS18 Z8CF17
75º LEAD
S44400 444 SUS 444 Z3CDT18-02 D
S44700 SUS 447J1 00Cr30Mo2
S44627 SUS XM27 00Cr27Mo Z1CD26-01
S40300 403 SUS 403 1Cr12
90º LEAD
S41000 410 SUS 410 1Cr13 410S21 X10Cr13 Z13C13
STAINLESS STEEL
E
S41008 410S SUS 410S 403S17 X6Cr13 Z8C12 08Х13
SUS 410F2
1Cr13Mo
S41025 SUS 410J1 X12CrS13
1Cr12Mo
HIGH FEED
S41600 416 SUS 416 Y1Cr13 416S21 Z11CF13 F
S42000 420 SUS 420J1 2Cr13 420S29 X20Cr13 Z20C13 20Х13
S42000 420 SUS 420J2 3Cr13 420S37 X30Cr13 Z33C13 30Х13
MULTI-FUNCTION
S42020 420F SUS 420F Y3Cr13 Z30CF13
SUS 420F2 G
SUS 429J1
S43100 431 SUS 431 1Cr17Ni2 431S29 X20CrNi17 2 Z15CN16-02 20Х17Н2
S44002 440A SUS 440A 7Cr17 Z70C15
SLOT MILLS
S44003 440B SUS 440B 8Cr17
9Cr18
H
S44004 440C SUS 440C 11Cr17 Z100CD17 95Х18
9Cr18Mo
TOOL HOLDING
SUS202 SUS310S SUS429 SUS631
SUS301 SUS316 SUS430 O
SUS302 SUS316L SUS430F
SUS302B SUS316N SUS434
SUS303 SUS317 SUSXM27
SPARE PARTS
SUS410S
SUS305 SUSXM15J1
SUS308
SUS416 R
SUS420J1
SUS420F
SUS431
SUS440A
INDEX
SUS440B
T
SUS440C
SUS440F
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MATERIAL CROSS REFERENCE CHART
� Steel
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA
CLASS
UNS AISI JIS GB BS DIN NF ГОСТ
SUH 31 331S42 Z35CNWS14-14 45Х14Н14В2М
SUH 38
SUH 21 CrAl1205
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R12 Visit us online at KyoceraPrecisionTools.com
MATERIAL CROSS REFERENCE CHART
� Steel
GRADES
CLASS
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA A
AISI / SAE JIS GB BS DIN NF ГОСТ
SK140
T13 C140E3U Y13
LINEUP / INSERTS
(SK1)
SK120
W1-111/2
(SK2)
T12 C120E3U Y12 B
CARBON TOOL STEEL
SK105
W1-10 T11 C105W1 C105E2U Y11
(SK3)
75º LEAD
SK65 D
T7 C70W2 C70E2U Y7
(SK7)
T1 SKH2 W18Cr4V BT1 HS18-0-1 Р18
T4 SKH3 W18Cr4VCo5 BT4 S18-1-2-5 HS18-1-1-5 P18K5Ф2
90º LEAD
T5 SKH4 W18Cr4V2Co8 BT5 HS18-0-2-9 P18K5Ф
E
T15 SKH10 W12Cr4V5Co5 BT15 S12-1-4-5 HS12-1-5-5
HIGH SPEED TOOL STEEL
HIGH FEED
M3-2 SKH53 CW6Mo5Cr4V3 S6-5-3 HS6-5-3 P6M5Ф3 F
M4 SKH54 BM4 HS6-5-4
M35 W6Mo5Cr4V2Co5
SKH55 BM35 S6-5-2-5 HS6-5-2-5HC Р6М5К5
MULTI-FUNCTION
M41 W7Mo5Cr4V2Co5
M36 SKH56
G
SKH57 BT42 S10-4-3-10 HS10-4-3-10
M7 SKH58 W2Mo9Cr4V2 HS2-9-2
M42 SKH59 W2Mo9Cr4VCo8 BM42 S2-10-1-8 HS2-9-1-8
F2 SKS11 ХВ4
SLOT MILLS
SKS2 105WCr6 105WCr5 ХВГ H
SKS21 W
SKS5
TOOL HOLDING
SKS93
O
SKS94
SKS95 8MnSi
D3 SKD1 Cr12 BD3 X210Cr12 X200Cr12 Х12
SPARE PARTS
SKT3 55CrNiMoV4 T
SKT4 5CrNiMo BH224 / 5 55NiCrMoV6 55NiCrMoV7 5ХНМ
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MATERIAL CROSS REFERENCE CHART
� Steel
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA
CLASS
AISI / SAE JIS GB BS DIN NF ГОСТ
75
1075
SUP3 80
1078
85
SUP6 55Si2Mn 56SiCr7 60Si7 60С2
60Si2Mn
SPRING STEEL
800.823.7284
R14 Visit us online at KyoceraPrecisionTools.com
MATERIAL CROSS REFERENCE CHART
� Cast Iron
GRADES
CLASS
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA A
AISI / SAE JIS GB BS DIN NF ГОСТ
NO.20 FC100 HT100 100 СУ10
LINEUP / INSERTS
NO.30 FC150 HT150 150 GG15 FGL150 СУ15
GRAY CAST IRON
75º LEAD
70-50-05 FCD500 QT500-7 500/7 GGG50 FGS500-7 ВУ50 D
80-60-03 FCD600 QT600-3 600/7 GGG60 FGS600-2 ВУ60
100-70-03 FCD700 QT700-2 700/2 GGG70 FGS700-2 ВУ70
120-90-02 FCD800 QT800-2 800/2 GGG80 FGS800-2 ВУ80
90º LEAD
E
QT900-2 900/2 ВУ100
� Non-Ferrous Metal
HIGH FEED
F
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA
CLASS
AISI / SAE JIS GB BS DIN NF ГОСТ
A99
MULTI-FUNCTION
1199 1A99 A199.99R
SLOT MILLS
1050 A1050 1A50 1050(1B) A199.50 1050A A5
Amg
H
5052 A5052 5A02 NS4 AlMg2.5 5052
AK2
TOOL HOLDING
2218 A2018 2A90
ZAlCu5Mn AL19 R
201.0 ZAlCu5MnCdVA
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INSERT GRADES CROSS REFERENCE
� Coated Carbide (Milling) • This table is Kyocera´s own estimation based on publications and
is not authorized by companies mentioned in it.
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Class Symbol
PR1525 JP4120
GC1130 IC330
PR830 JC730U JS4045 MP1500
MP6120 TM1 GC1030 KC522M IC250
JC5015 JP4020 T250M T313W
P20 PR1025 JC5030 TB6020
F7030 DT4 GC4220
T25M
ACP200
AH725
KC525M IC520M
PR1225 UP20M DM4 GC4020 KCPM20 IC950
JC8015 JX1015 T20M
PR1230 GC4030 IC5400
GX2140
P (Steel)
CY250 IC330
MP2500 T3130 KC994M
CY9020 MP6130 IC328
GC1130 T250M GH330 KC725M
JC5015 TB6045 F7030 AC230 IC635
P30 PR1230 JC5040 JX1045 VP15TF
ZM3 GC4040 T25M
ACP300
AH120 KC792M
IC830
GC4230 F25M AH330 KC530M
JM4060 VP30RT IC908
F30M AH730 KCPK30
GX2160 IC928
CY250 MP3000
AC230 IC635
HC844 GC4040 T350M
P40 - JC5040
TB6060
VP30RT -
GC4240 T60M
ACZ330 AH140 KC735M IC928
ACZ350 IC4050
JX1060 T25M
CY9020 ACM100
PR1025 GC1025
M10 JX1020 F7010 - - ACM200 - KC522M -
PR1225 JP4020
GC1030
EH10Z
JM4160
JC5015 JM4060 F7030 T350M AMC300 KC994M IC380
CA6535 GC1040 T3130
M30 JC5030 TB6045 VP30RT ZM3 T250M ACP300 KC725M IC328
PR1535 JC5040 JX1045 MP7140
GC2040
F40M ACZ350
AH130
KCPK30 IC330
GX2160
IC5100
K01 - JC8003 TB6005 - - - MH1000 - AH110 -
IC4100
IC5100
PR1510 JP4005
JC600 MP8010 GC1010 MK1500 T1015 IC4010
CY10H ACK200 KCK15
K10 PR905 JC610
CY100H
MC5020 - GC3220 T150M
AC211
T1115
KC915M
IC910
K (Cast Iron)
MP1500
CA420M JC605X GC1020 KC520M
CY150 T150M EH20Z IC810
JC610 VP15TF GC3020 AH120 KC920M
K20 PR905 JC5015
TB6020
VP20RT
-
K20W/K20D
T250M ACZ310
AH725 KC925M
IC910
PR1210 JX1015 MK2000 ACK300 IC928
JC8015 GC3330 KC992M
MK2050
GC3040 MK3000
K30 - JC5080 - - -
GC4040 T250M
- GH130 KC930M IC928
CA6535 IC903
PCS08M ACM100
IC8015 MP9120 GC1030 IC807
S10 PR1535 IC5015
PTH13S
VP15TF
-
GC1025
MS2050 ACM200 - KC510M
IC808
S (Heat-resistant Alloy)
IC903
CA6535 IC8015 MP9120 IC807
GC1030
IC5015 CY100H VP15TF IC808
S20 PR1535 JC8050 CY10H MP9130
- GC2030 - ACM200 - KC525M
IC908
PR1210 S30T
JC7560 MP9030 IC830
IC928
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INSERT GRADES CROSS REFERENCE
� Cermet (Milling) • This table is Kyocera´s own estimation based on publications and
is not authorized by companies mentioned in it.
Classification
GRADES
Class Symbol
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar A
LINEUP / INSERTS
NAT CH570 NS530 HT7
B
P (Steel)
75º LEAD
D
M (Stainless Steel)
90º LEAD
CX75
M30 -
CX90
- NX4545 - - - T4500A
NS740
- -
E
CX99 N308
SC30
K01 -
HIGH FEED
LN10 - - - - - - - - -
F
K (Cast Iron)
LN10
K10 - CX75
CH550 NX2525 - - - - - - IC30N
MULTI-FUNCTION
CH7030
K20 - NIT
CH7035
NX2525 - - - - - - - G
SLOT MILLS
H
TOOL HOLDING
O
SPARE PARTS
P
TECHNICAL
R
INDEX
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INSERT GRADES CROSS REFERENCE
� CVD Coated Carbide (Turning) • This table is Kyocera´s own estimation based on publications and
is not authorized by companies mentioned in it.
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Class Symbol
MC6015
CA510 GC4205
GM10 UE6105 TP1501 AC700G T9005 KCP10B
CP2 GC4015 IC8150
CA515 JC110V GM20 UE6110 TP1000 AC2000 T9105 KCP10
P10 CP5 GC3115 IC9150
CA5505 JC215V GM8015 UE6005
CP7 GC4215
TP1500 AC810P T9015 KC9010
IC9250
CA5515 HG8010 UE6010 TP100 AC820P T9115 KC9110
GC4315
UE6020
CA525 TP2501
CA5525 MC6025 GC4225 AC3000 T9125 KCP30B
GM25 TP2500 IC635
JC215V UE6020 GC4230 AC630M T9035 KCP30
P30 CA530 JC325V
GM8035
UE6035
-
GC4235
TP2000
AC830P T9135 KC9040
IC8350
CA5535 HG8025 TP3500 IC9350
UH6400 GC2135 ACP100 T3130 KC9140
CR9025 TP200
KCP40B
JC325V GC4035 AC630M
CA530 UE6035 T9035 KCP40
P40 JC450V GX30 - GC4235 TP40 AC830P IC635
CA5535 JC540V
UH6400
GC4240 ACP100
T3130 KC9140
KC9240
KCM15B
KCM15 IC8250
MC7015 CP2 TP1500 T9015
M10 CA6515 JC110V GM10
US7020 CP5
GC2015
TP100
AC610M
T9115
KC9010 IC9250
KC9110 IC9350
KC9210
KCM25B
AC6030M T6020 IC6015
GC1515 KCM25
JC110V GM8020 US7020 CP2 TM2000 AC610M T6120 IC8350
M20 CA6525 GC2015 KC9025
M (Stainless Steel)
IC6025
JC215V AC6030M T6030 KCM35B
GM25 MC7025 GC2040 TM4000 IC8350
M30 - JC325V
GM8035 US735
-
GC235 TP300
AC630M T6130 KCM35
IC9350
JC525X AC830P T9125 KC9240
IC4050
KC9045
M40 - JC525X GX30 US735 - - TP40 - -
KC9245
IC635
MC5015 KC9125
JC110V GC4225
MY5015 TK2000 AC420K T5115 KC9320
CA315 JC215V GM8020 CP2 GC3215 IC418
K20 UE6010 TX150 AC700G T5125 KC9325
CA320 JC605X HG8025
UC5115
CP5 GC3220
TP200 AC820P T5020 KCK20B
IC9015
JC605W GC3225
TECHNICAL
UE6110 KCK20
R
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R18 Visit us online at KyoceraPrecisionTools.com
INSERT GRADES CROSS REFERENCE
� PVD Coated Carbide (Turning) • This table is Kyocera´s own estimation based on publications and
is not authorized by companies mentioned in it.
Classification
GRADES
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Class Symbol A
P01 PR1005 JC5003 - - - - - ACZ150 - KC5510 -
LINEUP / INSERTS
PR930
PR1005 VM1
PR1025 TM1 KC5010 B
CY15 ACZ150 IC507
JC5003 TA1 KC5510
P10 PR1115 JC5030
CY150 VP10MF
TAS
GC1025 CP200 ACZ310 AH710
KU10T
IC807
PR1215 IP2000 AC520U IC907
DT4
PR1425 DM4
PR1225
75º LEAD
PR1225 D
CY250 VP10RT GC1125 KC7015
ACZ330 GH330 IC328
PR1025 JC5015 CY9020 VP15TF ZM3 GC1145 KC7020
P30 CP500 ACZ350 AH120 IC928
PR1225 JC5040 HC844 VP20MF QM3 GC1115
AC530U AH740
KC7235
IC3028
IP3000 UP20M TAS GC1105 KU25T
90º LEAD
ZM3 AH140 KC7030
E
P40 - JC5040
CY250
HC844
QM3
TAS
GC1145
GC2145
CP500 ACZ350 AH740
J740
KC7040
KC7140
IC328
IC3028
HIGH FEED
VM1 TS2000 EH510Z
VP10MF GC1025 KC5510 IC520
M10 PR1215 JC5003 IP050S
VP10RT
TM1
GC1105
CP200 ACZ150 AH710
KC6005 IC807 F
PR1225 TA1 CP250 AC510U
GC15 KCU10 IC907
PR930 AH630
MULTI-FUNCTION
QM1
PR1025 VP10RT GC1025 AH725 KC5025 IC308
JC5015 VM1 TS2500 EH520Z
M (Stainless Steel)
SLOT MILLS
VP15TF ACZ330 IC908
M30
PR1125 JC5015
JC5030
CY250 VP20MF
ZM3
QM3
GC1020
GC2035 CP500
ACZ350 AH120 KC7030 IC1008 H
PR1535 JC5040
CY9020 UP20M
TAS GC2030
AC530U AH725 KC7225 IC1028
MP7035 AC6040M IC3028
IC807
EH10Z
PR905 JC5003 CY100H TA1 TS2000 GH110 KC5010 IC910
K10 VP05RT GC1010 EH510Z
PR1215 JC5015 CY10H TM1 CP200
AC510U
AH110 KC7210 IC507
IC908
K
K (Cast Iron)
KC5025
EH20Z
VP10RT TS2500 KC5525
PR905 IP2000 QM1 GC1020 ACZ310 AH120 IC508
K20
TOOL HOLDING
JC5015 VP15TF CP200 KC7015
PR1215 CY9020
VP20RT
TA1 GC1120
CP250
AC520U AH725
KC7215
IC908
AC530U
KC7315 O
VP15TF QM3 IC508
K30 - - -
VP20RT TA3
GC1030 CP500 ACZ310 - KC7225
IC908
SPARE PARTS
MP9005 AH8005
S01 PR1305 JC5003 -
VP05RT
- - - -
AH905
- - P
S (Difficult-to-cut Materials)
AH8015 IC807
MP9005 GC1105
PR1305 JC5015 CP200 AH905 KC5010 IC808
S10 JP9105 MP9015 - GC1005 AC510U
PR1310 JC8015
VP10RT GC1025
TS2000 SH730 KC5510 IC907
TECHNICAL
AH110 IC908
R
PR1310 MP9015 AH8015 IC806
JC5015 GC1025 CP250 AC510U KC5025
S20 PR1325 JC8015
JP9115 MT9015 -
GC1125 TS2500 AC520U
AH120
KC5525
IC808
PR1535 VP20RT AH725 IC908
INDEX
800.823.7284
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INSERT GRADES CROSS REFERENCE
� Cermet (Turning) • This table is Kyocera´s own estimation based on publications and
is not authorized by companies mentioned in it.
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Class Symbol
TN610 NS520
AP25N T3N KT1120
TN6010 LN10 T110A GT530 IC20N
P01 CH350 VP25N T15 - - KT125
PV710 CX50
NX1010 Q15
T1000A GT720
HTX
IC520N
PV7010 J530
TN610
TN6010
TN620 LN10 NS9530
T1500Z IC20N
CX50 NX2525 T15 TP1020 NS520 KT315
TN6020 CH350 CT5015 T2000Z IC520N
P10 CX75 AP25N C7Z CM GT9530 KT175
PV710 NIT
CZ25
VP25N Z15
CT525
CMP
T1200A
GT530 HT2
IC530N
P (Steel)
CX90
NX4545 N40 CT530 T3000Z IC75T
P30 - CX99 -
VP45N C7X GC1525
TP1030
T250A
NS740 -
IC30N
SUZ
TN620
TN60 T15
NX2525 T110A KT1120
TN6020 C7X CT5015 CM NS520 IC20N
M10 LN10 CH350 AP25N T1000A KT315
PV720 VP25N
C7Z CT525 CMP
T2000Z
J530
KT125
IC520N
PV7020 Z15
PV7025
M (Stainless Steel)
TN620
TN90 CX50
NX2525 NS530 KT175
CX75 CH550 C7X
TN6020 NX3025 CT530 TP1020 T1500A NS730 HT2 IC30N
M20 PX75 CH7030 C7Z
PV720 NIT CZ1025
AP25N
Q15
GC1525 C15M T2000Z GT530 PS5 IC530N
PV7020 VP25N GT730 KT5020
NAT
PV7025
CX75
CX90
T3000Z
M30 - PX90 CZ25 NX4545 C7X - TP1030
T250A
NS740 - -
CX99
SUZ
T3N
AP25N T110A
K01 PV7005 LN10 -
VP25N
T15 - -
T1000A
NS520 KT1120 -
Q15
TN610
K (Cast Iron)
SR30 A30N
EX35 TX30 IC50M
P30 - DX30
EX40
UTi20T - SM30 S25M A30
UX30
KMF
IC54
DX35 ST30E
SR30
P40 - DX35
EX45 - - S6 S60M ST40E TX40 PVA IC54
KG10 EH10
K10 WH10 HTi10 KM1 H10 890 TH10 K8735 IC20
GW15 KT9
HM
EH510
H10T K313
883 G10E G2F
CR1 HTi20T IC20
K20 GW25 KG20
WH20
UTi20T
KM3 H13A 890 EH20 KS15F KMF
IC10
HX EH520 KS20
TECHNICAL
G3 G3 IC10
K30 - KG30 - - - - 883 THR
R G5
G10E UX30 IC28
V40 - GD195
WH50 GTi30 - - - G5 D40 - -
V (Wear and Shock
Resistant Tool)
MH3
GTi35
MH4
V50 VW50 GD174
WH60 GTi40 - - - G6 D50 - -
GTi30S
GD201
MH5
MH7 GTi40S G7
V60 - MH8
WB60
GTi50S
- - -
G8
D60 - -
GD206
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INSERT GRADES CROSS REFERENCE
GRADES
Class Symbol
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar A
SE1
KA30 HC1
NB90S KW80
A65 KT66 NPC-H2 HC2 CC620
LINEUP / INSERTS
K01 - - - NB90M - KY1615 -
PT600M NPC-A2 HC5 CC650
WX120 AC5
CS7050 HC6
HW2 B
K (Cast Iron)
75º LEAD
KYS25 D
Material)
90º LEAD
A65
KT66 HC4 CC650
LX11 E
H01 - NPC-A2 - HC7 CC670 - NB100C KY4400 -
H (Hardened
PT600M
A65
NPC-A2 ZC7
KT66
HIGH FEED
H10 - Whisker - WA1 CC670 - - TH10 KY4300 -
A66N WIN WA5 F
PT600M
• Boldface grade shows Coated Ceramic.
� CBN
MULTI-FUNCTION
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Class Symbol G
B20 CB7525 BX910
CBN050C BN500 IB50
K01 KBN475 JBN795 - MB710 B22 CB50
CBN300P BNC500
BX930 -
IB85
B30 CB7050 BX950
K (Cast Iron)
SLOT MILLS
KBN60M B22 CB50 KB1630 IB55
K10 JBN330 BH200 MB5015 CBN200 BN700 BXC90
KBN900 MB4020
B23 CB7050
CBN300 BN7000 BX470
KB9610 IB90 H
MB730 CBN350 BX950
B16 BN7000
K20 KBN900 - BH250 MBS140
B40
- CBN500
BNS800
BXC90 KB9640 -
BC5030 CBN600 BX90S
TOOL HOLDING
KBN900 JBN245 BNC300 BXM20 KB9640
MB8025 CBN500
KBN65B O
Stainless
BN350 BX450
KBN570
Steel
JBN795
- - MB4020 - - CBN200 BN7000 BX470 - -
KBN65M JBN500
BN7500 BX480
KBN70M
SPARE PARTS
DA2200 KD1405
KPD001
DA150 KD100
KPD010 JDA40 PCD10
N10 - MD220 PD2 CD10 DA1000 DX140 KD1400 ID5
KPD230 JDA745 PCD20
DA2200 KD1415
KPD250
INDEX
KPD001 T
KPD010 JDA10 PCD30 DA1000 DX110
N20 - MD230 - - KD1425 -
KPD230 JDA715 PCD30M DA2200 DX120
KPD250
800.823.7284
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CHIPBREAKER CROSS REFERENCE
F FH UL FP TF 01 FF
DP XF F1 FA BE BH XF F3P
Finishing FS FY WM FF1 SP FA AS UF
GP PP XP FT PF FE
PK ZF1
QF
FL LU TSF FS
SF
HQ PQ SU TS NS
AB B SH C
UA WV LC FF2 EX SJ CB RP
Finishing - Medium CQ CJ XQ UT
CE SA
WR PF MF2 SX UJ 11 17 FN
NF
Carbon Steel /
VC VF CT LP SY
Alloy Steel
SE 27 ZF
PG XM UA
AE MV MP AM DM
UR Z5 QM M3 UG M3P
Medium - Roughing GS XS UB
DE MA
ZW1 SM SMC MF3 GE
NM TM MN
TF
PS AH MH ZM
PM GU
M5 MU
Medium - Roughing PT GC AR GH MR TH 32Y RP R3P
- GS MR5 UX
High Feed Rate GT PQ AY RP XMR
MR6 ME
32 37 RN NR
Standard GG LG MT Standard MC MU 31 33
Roughing - RE G MR7 PR MG GN
PH GQ Standard 23 MX UZ F-K THS
H HX HV HR R4 R5 TU
Roughing One Side GS RM QR PR HG HP RH
PX - HE TE HX HZ - R6 R7 RR6 57 65 TNM
High Feed Rate UC UP
UE HL HM
HR
RP
MP
TUS
RM
GU BH FS SH
Finishing - SF ZF1 MF - SU EF SF SS FP F3M
MQ MP FJ LM
Stainless
Steel
C AH VA LK MF KF UZ UX Standard
Medium - - - - FN -
Cast Iron
Standard VY Standard KM UJ 33 CF
K GH CM
Roughing - - - - KR KRR - GZ RP UN -
GC ZS RK CH
Non-ferrous
Metals
GP
Medium - Roughing AH - - - - - AL 95 AG P
MS
PP
� Positive Inserts
Kyocera
Cutting Range Chipbreaker for Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
General
Chipbreaker Sticky Material /
Soft Steel
Minute D.O.C. CF - - - - - - - - 01 - -
Finishing LUW
WP - - - SW - WF WK W-F1 - FW WF
(with Wiper Edge) SDW
Carbon Steel /
FB
DP GP FV SQ AZ3 AMX PF PF PSF 11 GF PF
Alloy Steel
No PF
Finishing - Medium � GK - BM JQ
Indication
QD CL
PM XM
MF2 - - - -
PR UR MU GM
Medium Standard - - J MP Standard AM3
KM XR
F2
SC
PM
MP MR
Standard
TECHNICAL
Stainless
R FM FV JS PF FW FP
Steel
Finishing MQ - - MP
SV LM
- MF MMC - LU
PSF MW
WF
Non-ferrous
Metals
AG AF
Finishing - Medium AH - ALU - AZ - AL AL
AW
AL HP
AS
800.823.7284
R22 Visit us online at KyoceraPrecisionTools.com
CHIPBREAKER CROSS REFERENCE
GRADES
A
Cutting Range Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Minute D.O.C. CF - - - - - - - 01 - -
LINEUP / INSERTS
Carbon Steel /
CK FP FV AZ7 AMX SI 11 PF
Alloy Steel
FM FV PF FW FP C
Steel
Finishing MQ - MP
SV
- MF - LU
PSF MW
WF
Non-ferrous
Metals
AG AF
Finishing - Medium AH ALU - AZ - AL AL AL HP
75º LEAD
AW AS
D
90º LEAD
E
Insert Style Kyocera Horizon Tool-Flo Kennametal RTW Valenite Sandvik Mitsubishi
HIGH FEED
ID/OD Grooving KCG/KCGP HG FLG NG PG VLG TLG* EG
F
ID/OD with Chipbreaker KCGP MY HG RK-LK FLG CB NG RK-LK PG RK-LK - - EG RK-LK
MULTI-FUNCTION
ID/OD with Positive Rake KCGP HGP FLGP NGP - VLGP TLGP* EGP
SLOT MILLS
Notch Style Threading Insert H
60° V Partial Profile KCT HT FLT NT PT VLT TLT* ET
60° V Fine Pitch Positive KCTK HTK FLTK NTK PTK VLTK TLTK* -
TOOL HOLDING
O
SPARE PARTS
P
TECHNICAL
R
INDEX
800.823.7284
Visit us online at KyoceraPrecisionTools.com R23
TROUBLESHOOTING
• Surface finish’s sudden dete- • Too high Vc • Reduce the pre-set tool life
rioration
• Change to higher wear resistant grade
Crack from
• Workpiece dimension chang-
Wear es
800.823.7284
R24 Visit us online at KyoceraPrecisionTools.com
TROUBLESHOOTING
� Milling
Check Item Insert Grade Cutting Conditions Tool Geometry Setting
GRADES
Machine
A
Coolant
Approach Angle
Change to More Welding
Change to Harder Grade
Countermeasures
Corner Angle
LINEUP / INSERTS
Chip Pocket
Relief Angle
Overhang Length
D.O.C.
Resistant Grade
Resistant Grade
Cutter Rigidity
B
Vc
fz
Power, Rigidity
Usage of Mist
Dry
Unsuitable Cutting
Conditions
�� �
75º LEAD
Flank Wear Increase
Unsuitable Tool Geometry � �� �� � D
Unsuitable Cutting
Conditions
�� �� �� �
Rake Face Wear
Increase
Unsuitable Tool Geometry � �� �� ��
Edge Damage
90º LEAD
Unsuitable Cutting
�� �� � � E
Conditions
Chipping, Cracking
Unsuitable Tool Geometry � �� �� �� � � � � � �
Unsuitable Cutting
Conditions
�� �� �� �
Edge Breakage by
HIGH FEED
Thermal Shock
Unsuitable Tool Geometry � �� �� F
Unsuitable Cutting
Conditions
�� �� �
Built-up Edge
MULTI-FUNCTION
Unsuitable Tool Geometry � �� ��
Unsuitable Cutting
�� �� �� � G
Conditions
Poor Surface Finish
Unsuitable Tool Geometry � � �� �� � � � � �
Cutting Accuracy
Unsuitable Cutting
�� �� �� � �
SLOT MILLS
Conditions
Burr Formation
Unsuitable Tool Geometry �� �� �� � H
Unsuitable Cutting
Conditions
�� �� �
Workpiece Chip Off
Unsuitable Cutting *3 *6
Conditions
��
��
�
�
� K
Damaging Chips
Unsuitable Tool Geometry � �� �� ��
TOOL HOLDING
*2) To prevent chattering, the larger ap may be suitable.
*3) Higher fz may be suitable. O
*4) Down-cut method is recommended for helical end milling.
*5) If the surface is warped by cutting heat.
*6) Compressed air is recommended.
SPARE PARTS
P
TECHNICAL
R
INDEX
800.823.7284
Visit us online at KyoceraPrecisionTools.com R25
TERMS AND ANGLES OF TOOLHOLDER
*OTFSU m
%0$
$VUUFS)FJHIU
$"QQSPBDI"OHMF
$PSOFS"OHMF
$IJQT5IJDLOFTT
G[
$VUUJOH&EHF"OHMF G[
m
55SVF3BLF **ODMJOBUJPO"OHMF
"OHMF *OTFSU
$VUUFS%JBNFUFS
%JBNFUFSBU&EHF1PJOU
%0$
33BEJBM3BLF"OHMF
33
$IJQT5IJDLOFTT
G[
G[
m
*OTFSU
%0$
G[
$IJQT5IJDLOFTT
� Function of Tool Angles
Symbol Name Function Effect
S
a
a
4UBHF
E
E
H
H
S
S
5ZQF
φd2 φd1
0° 0°
φd1 φD
φD
φD1
φd
φD1
φd
Fig.1 Fig.2
b b
+0
ID -0.2
a
a
E
φD1
φd
φD1 b
φd
S b φd3
a
H
E
S
G
E
4UBHF
S
5ZQF
φD
TECHNICAL
R
NToolholder Dimensions (Bore Id: Inch)
No. of No. of No. of No. of
Description Std. Description Std.
Inserts Inserts Flutes Stages ID ID1 Id
ϕD
MSR 063R-1 N 4 1
4 63 50 25.4
MECX 08-S10-07-1T N 1 8 063R-2 N 8 2
14-S12-07-2T N 2 14 080R-1 N 4 1
17-S16-07-3T N 17 4UBHF 080R-2 N
55 25.4
d Shank
3 8 2
andard
N
5ZQF
/PPG*OTFSUT
7G 7G
7G O 7G O
O O
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BASIC MILLING FORMULAS (Inch)
GRADES
A
LINEUP / INSERTS
B
75º LEAD
D
Table Feed with f1 Compensation (inches/minute)
= IPT × N × RPM × f1
90º LEAD
Surface Speed per Minute Metal Removal Rate E
SFM = 0.262 × DIA × RPM Q = WOC DOC × IPM (in/min)
HIGH FEED
RPM = 3.820 × SFM HPS = Q × UHP F
DIA
Feedrate (inches/minute) Horsepower Required at the Motor
MULTI-FUNCTION
IPM = IPT × N × RPM HPM =
G
Feedrate (inches/tooth) Time in Cut (Seconds)
tchip Max
Programmed IPT = cos � T = 15.7 × DIA × LOC
SFM × IPR × N
or
SLOT MILLS
Radial Chip Thinning for 90° Cutters
T=
60 × LOC H
1/2 ( Ae )
Dia IPM
f1 =
� ( Ae ) -1
Dia
� D
efinition of Terms
K
DIA = Diameter of the Workpiece (Inches) WOC = Width of Cut (Inches)
TOOL HOLDING
EFF = Machine Efficiency N = Number of Effective Teeth in Cutter
f = Feedrate (See IPM, IPR, and IPT) Q = Metal Removal Rate (Cubic Inches per Minute)
O
HPM = Horsepower Required at the Motor (HP) RPM = Revolutions per Minute
HPS = Horsepower Required at the Spindle (HP) SFM = Surface Speed (Feet per Minute)
SPARE PARTS
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BASIC MORNING FORMULAS (Metric)
� M
illing
� C
utting Speed
� T
able Feed & Feed per Tooth
� P
ower Requirement
Pc : Power Requirement [kW] Ks Figure
Vf : Power Requirement (Horse Power) [HP]
Low Carbon Steel 190
Ks x Q Ks x ae x Vf x ap ae : Width of Cut [mm]
Pc = = Medium Carbon Steel 210
6,120 x � 6,120,000 x � Vf : Table Feed [mm/min]
High Carbon Steel 240
fz : Feed per Tooth [mm/t]
Z : Number of Inserts Low Alloy Steel 190
Ks x ae x fz x Z x N x ap
= n : Spindle Revolution [min-1] High Alloy Steel 245
6,120,000 x �
ap : Depth of Cut [mm] Cast Iron 93
Ks : Specific Cutting Force [kgf/mm2] Malleable Cast Iron 120
� : Mechanical Efficiency (0.7~0.8) Bronze, Brass 70
Q : Chip Removal Volume [cm3/min = cc/min]
� C
hip Removal Volume
Q : Chip Removal Volume [cm3/min = cc/min]
ae : Width of Cut [mm]
ae x Vf x ap ae x fz x Z x n x ap Vf : Table Feed [mm/min]
Q = =
1,000 1,000 fz : Feed per Tooth [mm/t]
Z : Number of Inserts
n : Spindle Revolution [min-1]
ap : Depth of Cut [mm]
� C
utting Time
T : Cutting Time [seconds]
L' : Total Table Transfer Length [mm]
60 x L' 60 x L' ( = L + Ds + 2�)
T = = 7G
Vf fz x Z x n L : Workpiece Length [mm]
%4
Ds : Cutter Diameter [mm] ñ ñ
� : Idling Distance [mm] -
-
Vf : Table Feed [mm/min]
TECHNICAL
800.823.7284
R28 Visit us online at KyoceraPrecisionTools.com
BASIC MORNING FORMULAS (Metric)
� M
illing
GRADES
� T
rue Rake Angle $ A
LINEUP / INSERTS
5 B
� T
rue Rake Angle
75º LEAD
D
90º LEAD
E
� T
able Feed & Feed per Tooth n
HIGH FEED
F
n : Revolution [min-1]
1,000 x Va
n= R : Radius of Ball-Nose End Mill (Ball Part's Radius [mm])
2 x � x �a(2R-ap)
MULTI-FUNCTION
G
SLOT MILLS
H
ap
a
TOOL HOLDING
O
SPARE PARTS
P
TECHNICAL
R
INDEX
800.823.7284
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TECHNICAL
800.823.7284
R30 Visit us online at KyoceraPrecisionTools.com
INDEX
T T2 - T10
Listed in Alphanumeric Order
T1
PART NUMBER INDEX Index
BCS- ß P13 Spare Parts (Clamp Set) CH-20R C22, P15 Spare Parts (Clamp)
BDGT ßß(�)ßßß(ß)FR-JA B18 Insert (Milling) CL63-1 P19 Spare Parts (Coolant Pipe)
BDMT ßß(�)ßßß(ß)ER-JS B18 Insert (Milling) CL100-1 P19 Spare Parts (Coolant Pipe)
BH8X30 P2 Spare Parts (Screw) CP-8TE E49, P16 Spare Parts (Clamp)
BH6X10TR P2 Spare Parts (Screw) CP-8W E49, P16 Spare Parts (Clamp)
BX ßßß-SET K3 Cartridge Set (API Ring Groover) CP-RC§ P13 Spare Parts (Clamp Set)
BX ßßß-R-SET K3 Cartridge Set (API Ring Groover) CP8X15TL C18, P2 Spare Parts (Screw)
CP8X23TL C18, P2 Spare Parts (Screw)
C CPS-1 P14 Spare Parts (Clamp Set)
C09N C10, C12, P15 Spare Parts (Clamp) CPS-2 P14 Spare Parts (Clamp Set)
C17R P15 Spare Parts (Clamp) CPS-2P P14 Spare Parts (Clamp Set)
C20R P15 Spare Parts (Clamp) CPS-2S E49, E69, P14 Spare Parts (Clamp Set)
C25R P15 Spare Parts (Clamp) CPS-2TR E66, P14 Spare Parts (Clamp Set)
C43R C19 Spare Parts (Clamp) CPS-3 E49, P14 Spare Parts (Clamp Set)
C44R C19 Spare Parts (Clamp) CPS-4V P14 Spare Parts (Clamp Set)
C90SD ßßßß-12§ H20-H21 Spare Parts (Cartridge) CPS-5E E69, P14 Spare Parts (Clamp Set)
C90SP ßßßß-10§ H20-H21 Spare Parts (Cartridge) CPS-5F K12, P14 Spare Parts (Clamp Set)
C91R E48 Spare Parts (Clamp) CPS-5§ P14 Spare Parts (Clamp Set)
C92R E48 Spare Parts (Clamp) CPS-5S P14 Spare Parts (Clamp Set)
CB-11 P16 Spare Parts (Chipbreaker) CPS-5V P14 Spare Parts (Clamp Set)
CB-12 P16 Spare Parts (Chipbreaker) CPS-6F K12, P14 Spare Parts (Clamp Set)
CB-13 P16 Spare Parts (Chipbreaker) CPS-6M D8, P14 Spare Parts (Clamp Set)
CB-14 P16 Spare Parts (Chipbreaker) CPS-6S P14 Spare Parts (Clamp Set)
CB-15 P16 Spare Parts (Chipbreaker) CPS-6V K14, P14 Spare Parts (Clamp Set)
CB-16 P16 Spare Parts (Chipbreaker) CPS-8V P14 Spare Parts (Clamp Set)
CB-17 P16 Spare Parts (Chipbreaker) CS-2D P2 Spare Parts (Screw)
CB-51 P16 Spare Parts (Chipbreaker) CS-3D P2 Spare Parts (Screw)
CB-S3220 P16 Spare Parts (Chipbreaker) CS-5D P2 Spare Parts (Screw)
CB-S4220 P16 Spare Parts (Chipbreaker)
CB-T2212 P16 Spare Parts (Chipbreaker)
D
CB-T3220 P16 Spare Parts (Chipbreaker) DCMT ßßßßHQ B25, K4 API Insert (Ring Grooving)
CE-010 P13 Spare Parts (Clamp Set) DCMT ßßßßCQ B25, K4 API Insert (Ring Grooving)
CE-020 P13 Spare Parts (Clamp Set) DC-42 P8 Spare Parts (Shim)
CE-030 P13 Spare Parts (Clamp Set) DC-44 P8 Spare Parts (Shim)
INDEX
800.823.7284
T2 Visit us online at KyoceraPrecisionTools.com
PART NUMBER INDEX Index
GRADES
DD-44 P8 Spare Parts (Shim) FH-2 P17 Spare Parts (Hexagon Wrench /
Flag Type) A
DMC ßßß E65 End Mill
Spare Parts (Hexagon Wrench /
DMC ßßßH E67 End Mill FH-2.5 P17 Flag Type)
DMC ßßßSX E66 End Mill FM ßßßß-90RH E72 Face Mill (Fixed Pocket)
LINEUP / INSERTS
DMC ßßßSXT E66 End Mill FM ßßßß-90AL-(125) E73 Face Mill (Fixed Pocket)
DMC ßßßSX-ßßß E66 End Mill FM AL-ßßßß-90-ß E73 Face Mill (Fixed Pocket) B
DMC ßßß-Sßß E65 End Mill FPMT ßßßßßßER - Insert (Milling)
DN10 P19 Spare Parts (Nozzle) Spare Parts (Torx Wrench /
FT-6 P17 Flag Type)
DN20 P19 Spare Parts (Nozzle)
75º LEAD
E49, E66-E67, E69, Spare Parts (Torx Wrench / Flag
FT-15
DS-44 P8 Spare Parts (Shim) E75, K12, P17 Type) D
Spare Parts (Torx Wrench / Spare Parts (Torx Wrench / Flag
DT-7 K8, P17 FTP-5 P17
Screwdriver Type) Type)
E74, G2, G6, J2, K10, Spare Parts (Torx Wrench / Spare Parts (Torx Wrench / Flag
DT-8 FTP-6 F22, P17
P17 Screwdriver Type) Type)
90º LEAD
C23, E51, G2, G6, J2, Spare Parts (Torx Wrench / Flag
DT-10 J22-J23, K6, K8, K10, Spare Parts (Torx Wrench /
Screwdriver Type)
FTP-7 P17 Type) E
P17
D5, E56, E59, E61,
G
E74, G2, G6, J2, J22- Spare Parts (Torx Wrench /
DT-15 GOMT ßß(�)ßßß(ß)ER-D B19 Insert (Milling)
Screwdriver Type)
J23, K10, P17
GP-1 P19 Spare Parts (Plug)
HIGH FEED
E51, E68, J2, J22- Spare Parts (Torx Wrench /
DT-20
J23, P17 Screwdriver Type) GP-2 P19 Spare Parts (Plug) F
Spare Parts (Torx Wrench / GS-50 P2 Spare Parts (Screw)
DT-25 J23, P17 Screwdriver Type)
GS-50S P2 Spare Parts (Screw)
DT-32 P8 Spare Parts (Shim)
MULTI-FUNCTION
GS-4090T§W P2 Spare Parts (Screw)
DT-42 P8 Spare Parts (Shim)
Insert (Grooving /
DTM-6 E24-E25, G2, G6, P17 Spare Parts (Torx Wrench / GVR ßßß�(�) K13 Previous Description) G
Screwdriver Type)
GVR ßßß-ßßß�(�) K13 Insert (Grooving)
Spare Parts (Torx Wrench /
DTM-7 P17 Insert (Grooving /
Screwdriver Type) GVFR ßßß� K14 Previous Description)
E12-E13, E15-E17,
Spare Parts (Torx Wrench / GVFR ßßß-ßßß� K14 Insert (Grooving)
SLOT MILLS
DTM-8 E30, E32-E33, E35, Screwdriver Type)
P17
H H
Spare Parts (Torx Wrench /
DTM-10 P17 Screwdriver Type) Spare Parts
HF16X40HA P2
C2, C4, E12, E14-E17, (Screw with Coolant Hole)
Spare Parts (Torx Wrench /
DTPM-8
E6-E8, E29-E30, F14- Spare Parts (Torx Wrench /
HH3/8-1.25H
E6, E16, E25, E44, F4, Spare Parts (Arbor / Mounting K
F17, J17, P17 Screwdriver Type) J6, P2 Bolt)
Spare Parts (Torx Plus Wrench / Spare Parts (Arbor / Mounting
DTPM-10 J13-J14, J17, P17 HH1/2-1.25H E16, E44, F4, J6, P2
Screwdriver Type) Bolt)
E6-E8, E29-E30, F4,
TOOL HOLDING
Spare Parts (Torx Wrench / Spare Parts (Arbor / Mounting
DTPM-15 F6-F8, F10, J6-J9, HH3/4-2.3H E16, P2
Screwdriver Type) Bolt)
J13-J14, J17, P17
HH1/4-0.75 F16, J13, P2 O
DV-33 P8 Spare Parts (Shim)
C2, E6, E30, E33,
E44, F4, F16, J6, J13, Spare
DW-42 P8 Spare Parts (Shim) Parts (Arbor / Mounting
HH3/8-1.25 Bolt)
P2
DW-44 P8 Spare Parts (Shim)
SPARE PARTS
800.823.7284
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PART NUMBER INDEX Index
HH16X35 H20-H21, P3 Spare Parts (Screw) KPT-42 E49, P8 Spare Parts (Shim)
HH16X40 C12, E35, F6, P3 Spare Parts (Screw) KVN-32 P8 Spare Parts (Shim)
HH16X45 E30, E33, E56, P3 Spare Parts (Screw) KYO-CAT40- EM(ß).ß(ß)(ß)-ß.ß(ß) O3 Holders (End Mill)
HH20X40 E35, H9, P3 Spare Parts (Screw) LC-32 P9 Spare Parts (Shim)
INDEX
800.823.7284
T4 Visit us online at KyoceraPrecisionTools.com
PART NUMBER INDEX Index
GRADES
LC-42N P9 Spare Parts (Shim) LR-16C P9 Spare Parts (Shim)
A
LC-42N-20 P9 Spare Parts (Shim) LR-80 P9 Spare Parts (Shim)
LC-42N§ P9 Spare Parts (Shim) LR-81 P9 Spare Parts (Shim)
LC-42N§-20 P9 Spare Parts (Shim) LS-03 P4 Spare Parts (Lock Screw)
LINEUP / INSERTS
LC-42§ P9 Spare Parts (Shim) LS-03N P4 Spare Parts (Lock Screw)
LC-53 P9 Spare Parts (Shim) LS-03S P4 Spare Parts (Lock Screw) B
LC-53N P9 Spare Parts (Shim) LS-03SN P4 Spare Parts (Lock Screw)
LD-4K P9 Spare Parts (Shim) LS-05 P4 Spare Parts (Lock Screw)
LD-4K43 P9 Spare Parts (Shim) LS-1 P4 Spare Parts (Lock Screw)
75º LEAD
LD-43-20 P9 Spare Parts (Shim) LS-2 P4 Spare Parts (Lock Screw) D
LGBA-16§S P14 Spare Parts (Clamp Set) LS-2N P4 Spare Parts (Lock Screw)
LGBA-22§S P14 Spare Parts (Clamp Set) LS-2P P4 Spare Parts (Lock Screw)
LL-03 P7 Spare Parts (Lock Pin) LS-3 P4 Spare Parts (Lock Screw)
90º LEAD
LL-03N P7 Spare Parts (Lock Pin) LS-3P P4 Spare Parts (Lock Screw)
LL-03S P7 Spare Parts (Lock Pin) LS-4 P4 Spare Parts (Lock Screw)
E
LL-03SN P7 Spare Parts (Lock Pin) LS-4N P4 Spare Parts (Lock Screw)
LL-03T P7 Spare Parts (Lock Pin) LS-11 P4 Spare Parts (Lock Screw)
LL-03TN P7 Spare Parts (Lock Pin) LS-15 P4 Spare Parts (Lock Screw)
HIGH FEED
LL-05C P7 Spare Parts (Lock Pin) LS-32 P9 Spare Parts (Shim) F
LL-1 P7 Spare Parts (Lock Pin) LS-42 P9 Spare Parts (Shim)
LL-1C P7 Spare Parts (Lock Pin) LSD-445R P12 Spare Parts (Cartridge)
LL-1CN P7 Spare Parts (Lock Pin) LSE-445R P12 Spare Parts (Cartridge)
MULTI-FUNCTION
LL-1D P7 Spare Parts (Lock Pin) LSE-445SR C19 Spare Parts (Cartridge)
LL-1DN P7 Spare Parts (Lock Pin) LSO-445R C22, P12 Spare Parts (Cartridge) G
LL-1K P7 Spare Parts (Lock Pin) LSP-1 P7 Spare Parts (Shim Pin)
LL-1N P7 Spare Parts (Lock Pin) LSP-2 P7 Spare Parts (Shim Pin)
LL-2 P7 Spare Parts (Lock Pin) LSP-2K P7 Spare Parts (Shim Pin)
SLOT MILLS
LL-2C P7 Spare Parts (Lock Pin) LSP-3 P7 Spare Parts (Shim Pin)
H
LL-2K P7 Spare Parts (Lock Pin) LSP-3K P7 Spare Parts (Shim Pin)
LL-2N P7 Spare Parts (Lock Pin) LSP-415R P12 Spare Parts (Cartridge)
LL-3 P7 Spare Parts (Lock Pin) LT-3K P9 Spare Parts (Shim)
TOOL HOLDING
LOGT ßßßßßßFR-AM B13 Insert (Milling) Spare Parts (Torx Plus Wrench /
LTP-10 P17 L-Shape Type)
LOMU ßßßßßßER-GH B13 Insert (Milling)
Spare Parts (Torx Plus Wrench /
O
LOMU ßßßßßßER-GM B13 Insert (Milling) LTP-15 P17 L-Shape Type)
LOMU ßßßßßßER-SM B13 Insert (Milling) Spare Parts (Torx Wrench /
LTW-8SS P17 L-Shape Type)
LP-2S P7 Spare Parts (Lock Pin)
SPARE PARTS
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PART NUMBER INDEX Index
M3X8 P4 Spare Parts (Screw) MFH ßßßß-Mßß-ßß-ßT F17 Modular Type Head (MFH)
M3X12 P4 Spare Parts (Screw) MFH ßßßß-Sßßß-ßß-ßT-ß(ß) F7, F14 End Mill (MFH)
MAP-1806 D5 Spare Parts (Cartridge) MFH ßßßß-Wßßß-ßß-ßT-ß F14 End Mill (MFH)
MAP-1806M E56 Spare Parts (Cartridge) MFH ßßß(ß)R-ßß-ßT F4-F5, F16 Face Mill (MFH)
MAP-1806S E56 Spare Parts (Cartridge) MFH ßßßR-ßß-ßT-M F5 Face Mill (MFH)
MAP-2506 E59, E61, P12 Spare Parts (Shim) MFH ßßßR-ßß-ßT-ßßM F5 Face Mill (MFH)
MAP 100Rßß-S100 E74 End Mill MFH ßßßß-Sßßß-ßß-ßT-ß(ß) F22 End Mill (MFH)
MCSE ßßß K6 End Mill (Chamfering) MFH ßß-Mßß-ßß-ßT F10, F17 Modular Type Head (MFH)
MCSE ßßß-ßßD K6 End Mill (Chamfering) MFH ßß-Sßß-ßß-ßT F8-F9, F15, F22 End Mill (MFH)
MEAL ßß-Sßß E68 End Mill (for Aluminum Machining) MFH ßß-Sßß-ßß-ßT-ßßß F8, F15 End Mill (MFH)
MEC ßßßß-Sßßß-ßß E12 End Mill (MEC) MFH ßß-Wßß-ßß-ßT F8, F15, F22 End Mill (MFH)
MEC ßßßß-Sßßß-ßßT E12 End Mill (MEC) MFK ßßß(ß)R-ßß-ß(ß)T C10-C11 Face Mill (MFK)
MEC ßßßß-Sßßß-ß.ß-ßß E12 End Mill (MEC) MFK ßßßR-ßß-ß(ß)T-M C11 Face Mill (MFK)
MEC ßßßß-Sßßß-ß.ß-ßßT E12 End Mill (MEC) MFPN-45 C2, C4, P9 Spare Parts (Shim)
MEC ßß-Mßß-ßß(T)-ßT E17 Modular Type Head (MEC) MFPN 45ßßßß(ß)R-ß(ß)T C2 Face Mill (MFPN)
MEC ßß-Sßß-ßß E13-E14 End Mill (MEC) MFPN 45ßßߧ-ß(ß)T C3 Face Mill (MFPN)
MEC ßß-Sßß-ßßT E13 End Mill (MEC) MFPN 45ßßßR-ß(ß)T-M C3 Face Mill (MFPN)
MEC ßß-Sßß-ßßß-ßß E14 End Mill (MEC) MFPN 45ßßßR-S32-ßT C4 End Mill (MFPN)
MEC ßß-Sßß-ßßß-ßß-ß E14 End Mill (MEC) MFPN 45ßßßßR-W125-ßT C4 End Mill (MFPN)
MEC ßß-Sßß-ßßß-ßßT E13 End Mill (MEC) MFWN-90 E44, P9 Spare Parts (Shim)
MEC ßß-Sßß-ßßß-ßßT-ß E13 End Mill (MEC) MFWN ßßßßßß(ß)R-ß(ß)T E42 Face Mill (MFWN)
MEC ßßßßR-ßß(T)-ßT(N) E15 Face Mill (MEC) MFWN ßßßßßR-ß(ß)T E43 Face Mill (MFWN)
MEC ßßßR-ßß-ß(ß)T(N) E16 Face Mill (MEC) MFWN ßßßßßR-ß(ß)T-M E43 Face Mill (MFWN)
MEC ßßßR-ßß-ß(ß)T-M(N) E16 Face Mill (MEC) MFWN ßßßßßßR-W125-ßT E45 Face Mill (MFWN)
MEC ßßßR-ßß-ß(ß)(�)� E16 Face Mill (MEC) MFWN ßßßßßR-Sßß-ßT E45 Face Mill (MFWN)
MECH ßßßß-Wßßß(ß)-ßß-ß-ßT E32 End Mill (MECH) MGI ßßßß-1�(�) K12 End Mill (Grooving for M/C)
MECH ßßß-Sßß-ßß-ß-ßT E32 End Mill (MECH) MOF 45ßßßR-ßß-ß(ß)T C14 Face Mill
MECH ßßßßR-ßß-ß-ßT E33 End Mill (MECH) MOF 45ßßßR-ßß-ß(ß)T-M C14 Face Mill
MECH ßßßR-ßß-ß-ßT E33 End Mill (MECH) MOFX 45ßßßR-ßß-ß(ß)T-SF C16 Face Mill
MECH ßßßR-ßß-ß-ßT-M E33 Shell Mill (MECH) MOFX 45ßßßRßß-ß(ß)T-MSF C16 Face Mill
MECH ßßßRßß-ß-ßT-BTßß E33 End Mill (MECH) C2, C4, D5, E6-E8,
E17, E29-E30, E32-
MECH ßßßRßß-ßT-BTßß-A E34 End Mill (MECH) E33, E35, E44-E45,
E56, E59, E61, F4, Spare Parts
MECH ßßßRßß-ßT-BTßßSA E34 End Mill (MECH) MP-1
F6-F10, F14-F17, (Anti-seize Compound)
MECH ßßßRßß-ßT-F E35 End Mill (MECH) F22, G2, H9, H20-
H21, J2, J6-J9, J13-
MECX ßßßß-Sßßß-ßß-ßT E24 End Mill (MECX) J14, J17
MECX ßß-Sßß-ßß-ßT E24 End Mill (MECX) MRF ßß-Sßß J2 End Mill (Ball-Nose)
INDEX
T MECX ßß-Sßß-ßßß-ßß-ßT E24 End Mill (MECX) MRF ßß-Sßß-ßßß J2 End Mill (Ball-Nose)
MECX ßßßßR-ßß-ß(ß)T E25 Face Mill (MECX) MRFW ßß-Sßß J2 End Mill (Ball-Nose)
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PART NUMBER INDEX Index
GRADES
MRFW ßß-Sßß-ßßß J2 End Mill (Ball-Nose) MTE-42 E49, P10 Spare Parts (Shim)
A
MRP ßßßR-ßß J23 Face Mill (Radius Mill) MTE 90ßß E49 Face Mill (with Shank)
MRP ßßßR-ßß-ßT J23 Face Mill (Radius Mill) MTE 90ßß-32 E49 Face Mill (with Shank)
MRP ßßß-Sßß-ßß J22 End Mill (Radius Mill) MTE 90ßßßR-ßT-SF E48 Face Mill
LINEUP / INSERTS
MRP ßßß-Sßß-ßß-ßßß J22 End Mill (Radius Mill) MTES ßßß E69 End Mill
MRP ßßß-Sßß-ßß-ßT J22 End Mill (Radius Mill) MTP 90ßß E49 Face Mill (with Shank) B
MRP ßßß-Sßß-ßß-ßT-ßßß J22 End Mill (Radius Mill) MTP 90-ßßß-ßß(ß)W E49 Face Mill (with Shank)
MRW ßßßß-Sßßß-ßß-ßT-ß(ß) J8 End Mill (MRW) MTP 90-ßßß-Rß E49 Face Mill (with Shank)
MRW ßßßß-Wßßß-ßß-ßT J8 End Mill (MRW) MTPS ßßß E69 End Mill
75º LEAD
NDCT ßßß�� B20 Insert (Milling)
MRW ßß-Wßß-ßß-ßT J9 End Mill (MRW) D
NDCT ßßß�(�)-B B20 Insert (Milling)
MRX ßßßß-Sßßß-ßß-ßT-ß(ß) J15 End Mill (MRX)
NDCW ßßßßFRX B26 Insert (Milling)
MRX ßßßß-Wßßß-ßß-ßT J15 End Mill (MRX)
NDCW ßßßßFRX-NE B26 Insert (Milling)
MRX ßßßßR-ßß-ßT J13 Face Mill (MRX)
NDCW ßßß(�)RX B20 Insert (Milling)
90º LEAD
MRX ßßßR-ßß-ßT J14 Face Mill (MRX)
MRX ßßßR-ßß-ßT-M J14 Face Mill (MRX)
NDCW ßßß(ß)TR B20 Insert (Milling) E
NDMM ßß(�)ßßßER-Nß B20 Insert (Milling)
MRX ßß-Mßß-ßß-ßT J17 Modular Type Head (MRX)
NDMM ßß(�)ßßßER-T B20 Insert (Milling)
MRX ßß-Sßß-ßß-ßT J16 End Mill (MRX)
NDMM ßßßER-SP B20 Insert (Milling)
MRX ßß-Sßß-ßß-ßT-ßßß J16 End Mill (MRX)
HIGH FEED
NDMT ßß(�)ßßßßER-D B20 Insert (Milling)
MRX ßß-Wßß-ßß-ßT J16 End Mill (MRX)
NDMT ßß(�)ßßßßER-DH B20 Insert (Milling)
F
MSD-42 P9 Spare Parts (Shim)
NEMT ßß(�)ßßßßER-D B20 Insert (Milling)
MSE 15ßß D8 Face Mill (with Shank)
NEMT ßß(�)ßßßßER-DH B20 Insert (Milling)
MSE 15ßß-32 D8 Face Mill (with Shank)
MULTI-FUNCTION
MSE-4215 D8, P9 Spare Parts (Shim) O
MSE-4245 P9 Spare Parts (Shim) OFMR ßßßßßßEN-GT B21 Insert (Milling) G
MSE-4245S C18, P9 Spare Parts (Shim) OFMR ßßßßßßEN-SH B21 Insert (Milling)
MSE 45ßßßR-ß(ß)T C18 Face Mill OFMT ßßßßßßEN-GT B21 Insert (Milling)
MSE 45ßßßR-ß(ß)T-M C18 Face Mill OFMT ßßßßßßE�-SH B21 Insert (Milling)
SLOT MILLS
MSE 45ßßßR-ßT-M-SF C19 Face Mill
P H
MSE 45ßßßR-ßT-SF C19 Face Mill
P-03 P7 Spare Parts (Shim Pin)
MS-FRW1 H4-H5 Spare Parts (Wrench / for MSTA)
P-03S P7 Spare Parts (Shim Pin)
MSO 45ßß-S C22 Face Mill (with Shank)
TOOL HOLDING
MSR ßßßßR-ß E59 Face Mill
PNMG ßßßßXNEN-GH B14 Insert (Milling)
MSR ßßßßR-ß-1.5ID E59 Face Mill O
PNMG ßßßßXNEN-GM B14 Insert (Milling)
MSR ßßßR-ß E60 Face Mill
PNMU ßßßßANER-GH B15 Insert (Milling)
MSR ßßßR-ßM E60 Face Mill
PNMU ßßßßANEL-GM B15 Insert (Milling)
MSR ßßßR-ß-31.75 E60 Face Mill
SPARE PARTS
PST-IP8
MSRS 90ßßßR-ß-ß(ß)T-M Face Mill F14-F17, P20 (Pre-Set Torque Wrench)
E55
Spare Parts
R
MSTA ßß(ß)�ßß-ß(ß)T H5 Slot Mill PST-IP9 J17, P20 (Pre-Set Torque Wrench)
MSTA ßß�ßßß-ß(ß)T H4 Slot Mill
Spare Parts
PST-IP10 J13, J14, J17, P20
MSTB ßß(ß)��ßßßß-ßT H8, H9 Slot Mill (Pre-Set Torque Wrench)
MSTB ßßßß��ßßß-ßT H8, H9 Slot Mill E6-E8, E17, E29-E30,
F4, F6-F8, F10, J6-J9, Spare Parts
INDEX
PST-IP15
MSTC ßßß��ßßß-ßßß-ßß H14, H16-H19 Slot Mill J13-J14, J17, P20
(Pre-Set Torque Wrench) T
MSTC ßßß��ßßßß-ßß-ß(ß)T H14-H19 Slot Mill
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PART NUMBER INDEX Index
ROMU ßßßßM0ER-SM B16 Insert (Milling) SB-4075TRP F7-F8, F10, P5 Spare Parts (Screw)
RPGT ßß(�)ßM0ER-GM B16 Insert (Milling) SB-4082TPR C14, P5 Spare Parts (Screw)
SB-2040TRG G2, G6, P5 Spare Parts (Screw) SC-30067 J2, P6 Spare Parts (Screw)
SB-2042TRG E24-E25, P5 Spare Parts (Screw) SC-35085 J2, P6 Spare Parts (Screw)
SB-2080TR P5 Spare Parts (Screw) SCR-01 E70, E73, K4, K5 P6 Spare Parts (Screw)
SB-2250TR K8, P5 Spare Parts (Screw) SCR-02 E73, K4, K5 Spare Parts (Screw)
INDEX
SB-2260TR K8, P5 Spare Parts (Screw) SCR-04 E70, K5, P6 Spare Parts (Screw)
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PART NUMBER INDEX Index
GRADES
SCR-05 P6 Spare Parts (Screw) SP-2D P18 Spare Parts (Spring)
A
SCR-16 E70-E71, K5, P6 Spare Parts (Screw) SP-3D P18 Spare Parts (Spring)
SCR-30 E70-E72, K5, P6 Spare Parts (Screw) SP-5 P18 Spare Parts (Spring)
SDCN ßßAUTN B10 Insert (Milling) SP-5D P18 Spare Parts (Spring)
LINEUP / INSERTS
SDCT ßßßßß��-�� H23 Insert (Milling) SP-6 P18 Spare Parts (Spring)
SDCT ßßßßß�§-�� H23 Insert (Milling) SP-8 P18 Spare Parts (Spring) B
SDET ßßßßß��-�� H23 Insert (Milling) SP3X4 P6 Spare Parts (Screw)
SDET ßßßßß�§-�� H23 Insert (Milling) SP3X6 C22, P6 Spare Parts (Screw)
SDKN ßßAUFN B10 Insert (Milling) SP3X8 D8, E49, P6 Spare Parts (Screw)
75º LEAD
SDKW ßß(�)ßßßßFN B22 Insert (Milling) SP-141 P10 Spare Parts (Shim) D
SDKW ßß(�)ßßßßTN B22 Insert (Milling) SP-141P P11 Spare Parts (Shim)
SDMR ßßAUER-H B10 Insert (Milling) SP-143 P10 Spare Parts (Shim)
SDMT ßß.ßßC B22 Insert (Milling) SP-143P P11 Spare Parts (Shim)
90º LEAD
SDMT ßßßßAESR-H B22 Insert (Milling) SP-148 P10 Spare Parts (Shim)
SDMT ßßß(ß)(ß)(ß)E-K B22 Insert (Milling) SP-162 P10 Spare Parts (Shim)
E
SDMT ßßßE-K B22 Insert (Milling) SP-210A P11 Spare Parts (Shim)
SE-3070TRP H20-H21, P6 Spare Parts (Screw) SP-219 P10 Spare Parts (Shim)
SE-40050TRN H9-H10, P6 Spare Parts (Screw) SP-221 P10 Spare Parts (Shim)
HIGH FEED
SE-40055TR H9-H10, P6 Spare Parts (Screw) SP-223 P10 Spare Parts (Shim) F
SE-40068TR H9-H10, P6 Spare Parts (Screw) SP-230P P11 Spare Parts (Shim)
SE-40080TR H10, P6 Spare Parts (Screw) SP-341P P11 Spare Parts (Shim)
SE-40090TR H9-H10, P6 Spare Parts (Screw) SP-342 P10 Spare Parts (Shim)
MULTI-FUNCTION
SE-40100TR H10, P6 Spare Parts (Screw) SP-420A P11 Spare Parts (Shim)
SE-40120TR P6 Spare Parts (Screw) SP-429 P11 Spare Parts (Shim) G
SE-50125TR P6 Spare Parts (Screw) SP-441 P10 Spare Parts (Shim)
SEEN ßßAFFN B26 Insert (Milling) SP-441P P11 Spare Parts (Shim)
SEEN ßßAFFR-W B10, B26 Insert (Milling) SP-443 P10 Spare Parts (Shim)
SLOT MILLS
SEEN ßßAFTN B10 Insert (Milling) SP-443P P11 Spare Parts (Shim)
H
SEEN ßßAFTR-W B10 Insert (Milling) SP-454 P10 Spare Parts (Shim)
SEKN ßßAFFN B10 Insert (Milling) SP-521 P11 Spare Parts (Shim)
SEKN ßßAFTN B10 Insert (Milling) SP-521P P11 Spare Parts (Shim)
TOOL HOLDING
Spare Parts (Cartridge Clump SP-861 P11 Spare Parts (Shim)
SH-50150TR C16, P6 Screw)
SH3X6 E49 Spare Parts (Screw)
SPCN ßßEDTR B11 Insert (Milling) O
SPCN ßßEETR1 B11 Insert (Milling)
SLT ßß-ßß��� H6 Insert (Slot Mill MSTA)
SPCN ßßXPTR B11 Insert (Milling)
SNCN ßßXNTN B11 Insert (Milling)
SPCT ßßTßßß��-�� H22 Insert (Milling)
SPARE PARTS
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PART NUMBER INDEX Index
V
INDEX
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KYOCERA Precision Tools, Inc.
102 Industrial Park Road
Hendersonville, NC 28792 W | Official Website | www.kyoceraprecisiontools.com
Customer Service | 800.823.7284 - Option 1 W | Distributor Website | http://mykpti.kyocera.com
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