MOS Infrastructure Works

CADANGAN MEMBINA KEMUDAHAN PENGURUSAN ENAPCEMAR DI LRA PALONG TIMUR,
SEGAMAT, LRA TENGGAROH, MERSING DAN LRA PANCHOR 1 & 4, MUAR DI NEGERI JOHOR
PAKEJ 3: CADANGAN MEMBINA KEMUDAHAN PENGURUSAN ENAPCEMAR DI LRA PANCHOR
1&4, MUAR, JOHOR
METHOD STATEMENT
(INFRASTRUCTURE WORKS)
Method Statement
(Pakej 3 – Panchor 1&4) 1
1&4, MUAR, JOHOR
TABLE OF CONTENTS
Item Description Page
1.0 Objective 3
2.0 Materials 3
3.0 Plant and Equipment 3
4.0 Manpower 4
5.0 Construction Procedures 5
1.0 OBJECTIVE
This method statement is prepared to describe a systematized procedures to be applied

for construction of infrastructure works such as drainage and fencing.
2.0 MATERIALS
Method Statement
1&4, MUAR, JOHOR
No. Description Quantity

1 Drainage
1a 300mm Precast Block Drain As per required
1b 225mm Thk. Brick As per required
1c Concrete Grade C25 As per required
1d Cement Mortar As per required
1e 300mm Precast Pipe Culvert As per required
1f B.R.C. ( BS 4483 ) - A10-6.16kg/m2 As per required
2 Fencing
2a PVC coated galvanized chain link fence and accessories As per required
2b Angle Posts As per required
2c Barbed Wire As per required
2d Formwork As per required
2e Ready Mix Concrete Grade C25 As per required
3 Turfing
2a Turf (200mm x 200mm) – 50mm Thick As per required
3b Water to keep the turf moist As per required
4 Road Resurfacing
4a Bituminous Tack Coat As per required
4b Asphaltic Concrete Wearing Course (ACWC) As per required
5 Hardstanding
5a Formwork As per required
5b B.R.C. ( BS 4483 ) - A10-6.16kg/m2 As per required
5c Ready Mix Concrete Grade C25 As per required
5d Cement Mortar As per required
5e 300mm Precast Pipe Culvert As per required
5f Quarry Dust / Sand Sub-Base Course As per required
5g Crusher Run As per required
5h Bituminous Prime Coat As per required
5i Bituminous Tack Coat As per required
5j Asphaltic Concrete Binder Course (ACBC) As per required
5k Asphaltic Concrete Wearing Course (ACWC) As per required
3.0 PLANT AND EQUIPMENT
No. Description Quantity

1 Personnel Protective Equipment (PPE)
1a Safety Helmet As per required
1b Safety Gloves As per required
Method Statement
1&4, MUAR, JOHOR
1c Safety Boots As per required

1d Safety Glasses As per required
1e Hi Visibility Vests As per required
1f Harness (when necessary) As per required
1g Dusk Masks As per required
2 Drainage
2a Backhoe As per required
2b Hydraulic Excavator As per required
2c Total Station As per required
2d Staff Level / Rod Level As per required
2e Carpenter Hand Tools As per required
2f Mechanical Tool Box As per required
2g Measuring Tape As per required
2h Mini Site Concrete Mixer As per required
2i Plate Compactor As per required
2j Water Pump As per required
3 Fencing
3a Backhoe As per required
3b Generator Set As per required
3c Welding Set As per required
3d Plate Compactor As per required
3e Mini Site Concrete Mixer As per required
3f Carpenter Hand Tools As per required
4 Turfing
4a Wooden Pegs As per required
4b Wooden Rammer As per required
4c Flat shovel with a sharp edge As per required
4d Old khukuri to cut the turf to shape As per required
5 Road Resurfacing As per required

5a Paving Machine As per required
5b Tandem Steel Roller As per required
5c Tipper Lorry As per required
5d Water Bowser/Sprinkler As per required
5e Power Broom As per required
5f Pneumatic Tyre Roller As per required
6 Hardstanding
6a Paving Machine As per required
6b Backhoe As per required
6c Excavator As per required
6d Back Pusher As per required
Method Statement
1&4, MUAR, JOHOR
6e Roller Compactor As per required

6f Dump Truck As per required
6g Total Station As per required
6h Theodolite As per required
6i Measurement Staff As per required
6j Tandem Steel Roller As per required
6k Tipper Lorry As per required
6l Water Bowser/Sprinkler As per required
6m Power Broom As per required
6n Pneumatic Tyre Roller As per required
6o Motor Grader As per required
6p Carpenter Hand Tools As per required
4.0 MANPOWER
No. Manpower Roles/Responsibility Quantit

y
1 Site Agent In charge shall be responsible for 1
coordination and supervision of construction
works (activities) and construction groups,
ensuring that works is done as per project
specification and approved drawings, and
all safety measures are implemented, of site
construction and report to construction
manager civil
2 Site Engineer Site Engineer shall be responsible for the 1
following:
 Shall be supervising closely that
activities designated to them ensuring
that all instruction are followed are
strictly adhered to
 Ensure construction is carried out to the
required project specifications and
construction drawings
 Ensure that the surveyor has completed
setting out with reference points
complying with the approved for
construction drawings
 Ensure that all parties who are required
to make any kind of test / inspection are
suitably informed as to the overall
program of the works and daily
inspection testing requirements
 Ensure checking and performing the
concreting as per the Specification
3 Safety Supervisor To monitor and supervise overall safety 1
Method Statement
1&4, MUAR, JOHOR
aspects on-site and ensure all safety

precautions has been taken into
consideration before commencing any
works
4 Surveyor To perform survey works before and after 2
piling works period
5 Machinery Operator To operate machineries on-site 2
6 General Workers To assist operator in execution of piling 12
works
5.0 CONSTRUCTION PROCEDURES
5.1 Drainage
Preparation works
 Precast drain and precast culvert pipe shall be submitted relevant samples or
products catalogues to consultant for approval before placing the order.
 Any defective or broken pieces shall be rejected and move away from site after
delivered. Materials shall be stored at the hard level ground.
 Brick delivery by lorry in pallets which is covered by plastic sheet. Unload and
stored on level ground with pallet.
 Cement delivered in paper bag form weighing 50kg per bag.
 Cement is stored in a covered raised level floor to avoid direct contact with
weather and dampness torn and hardened bag cement will be rejected.
 Sources of sand are from reputable sandpit and fine washed clean sand free from
impurities. Sand storage are shall be laid on the hard ground to prevent
impurities.
Survey and setting out

 Setting out and survey works mainly consist of setting correct structural vertical
and horizontal alignments, dimension and required levels as specified in relevant
construction drawing.
 All survey works must refer to approved control point and bench marks which
must be either obtained or set out according to approved construction drawings.
 All survey datum and reference shall be using approved datum and reference only
and the Joint Survey shall be conducted by SC.
 All boundary markers, bench marks, reference pegs and all other reference points
will preserve and maintain at all times.
Excavation
 Trenches and under drains will be excavated to the lines, grades and elevation
shown on the drawings or as directed by the Supervision Consultant. Excavation
will be kept free from water and temporary drains, sumps and pumps will be
provided when necessary.
 Carry out excavation within pegged area at location proposed for open cut with
slope/benching method (for excavation more than 1.2m deep). Extra cares are to
be taken during excavation work as to prevent any damages. Excavation work
Method Statement
1&4, MUAR, JOHOR
shall be terminated when reached to the level as indicated in the drawings and
maximum excavation for the works is 1.8m.
Figure: Sectional details for excavation
 Final stage of excavation will be carried out manually using proper equipment
such as shovel and scope to establish required level for spreading of lean
concrete/concrete blinding.
 Excavations shall be kept as dry as possible during the placing of all bedding
materials, pipes, drains and backfill materials.
 Excavated material is to be transported away from work site or properly stored at
designated area within work site for future use.
 Excavated suitable materials will be deposited in storage piles at points
convenient for re-handling and in a manner as not to cause impediment to the
drainage or surrounding area.
 Steps or ramp and hand railing shall be installed to provide the safe access to and
egress from excavation pit when required.
 If hard rock is encountered during excavation works, breaker machine or hacker
tools will be used in order to demolish the hard rock. The types of machine or
tools that will be used depend on the hard rock size. Breaker machine will be used
if encountering bigger size of hard rock.
Installation of precast block drain
Method Statement
1&4, MUAR, JOHOR
 Precast block drain shall be provided as precast concrete of (1:2:4-19 mm

aggregate).
 Block drain inverts shall be laid on 50 mm thick cast in suitable length in trenches
excavated to the lines and levels as shown in the drawings and jointed to produce
a neat even alignment and gradient.
 The joints shall be grouted with cement/sand mortar (1:3).
 The precast block drain finishing fair on exposed surface bedded.
Installation of precast pipe culvert

The undertaken procedures for installation of pipe culvert as follows:
 Excavate the identified area for installation of culvert at required depth as
specified in the construction drawings or as directed by supervision consultant
 Compact the trench ground base after excavation
 Lay lean concrete of 50mm thick and level with hand wood towel
 Lay double layers of B.R.C. ( BS 4483 ) - A10-6.16kg/m 2 on the lean concrete with
cast-in-situ concrete spacer
 Erect formwork of plywood and supported by timber 2”x4”
 Pour concrete mix Grade C25 and compacted with vibrator
 Allow curing process of the concrete bedding at least 24 hours
 Lay 300mm precast culverts and shored with temporary timbers
 Grout and fillet the collar joints of the culvert with cement mortar (1:3)
 Upon completion of all works, backfill the pipe culvert and compact with plate
compactor until achieve specified density of compaction.
 NOTE: Type & size of precast pipe culvert to be installed shall be provided as
shown in the drawing or directed by supervision consultant.
Construction of sump
 Sumps will be constructed of brickwork based on drawing no. PAAB/J048-
3/PNSB/STD/C/9005
 Concrete bases shall be of concrete of the quality and dimensions as shown on
the drawings and contract.
 The lean concrete shall be 50mm thick and concrete base of sump is Grade C25 of
250mm thick
 Excavate sump at required level as specified in construction drawings
Method Statement
1&4, MUAR, JOHOR
 Lay lean concrete and level with hand wood towel

 Erect formwork of plywood and supported by timber
 Allow curing process of the concrete base of the sump at least 24 hours
 For sump wall shall be made of clay bricks and the bond shall be English type with
12 mm thick cement mortar.
 Where exposed, the joints of brickworks shall be finished with a neat flat joint as
work proceeds.
 The end of pipes / block drain shall be finished flush with the inside surface.
 Upon completion of all works, backfill the sump and compact with plate
compactor.
Backfilling and compaction works

 Backfilling shall consist of excavated materials which shall be deposited and
compacted in layers as per specification.
 Backfilling for pipes with concrete bedding (cradle) surround or arch where a
concrete cradle, surround or arch has been constructed the backfill operation shall
be completed in the manner described above, but only after the concrete has
hardened and the forms have been removed.
Drain and sump covers

 RC slab cover and M.S. grating shall be provided to type, thickness and dimension
as shown in the drawings.
 The cover shall be installed after the drain and sump completed construct.
5.2 Fencing
Clearing of fencing lines

 The site of the fence shall be sufficiently cleared of obstructions, and surface
irregularities shall be graded so that the fence will confirm to the general contour
of the ground.
 The fence line shall be cleared on each side of the fence centreline.
 This clearing shall consist of rocks or other obstructions that will interfere with
proper construction of fence.
Installation of fence posts

 The contractor shall fill, cut or trench where necessary to produce a smooth and
uniform ground surface so the bottom of the fabrics not less than 300mm or more
than 900mm above the finished ground line.
 All posts shall be set plumb, true to line and grade.
 Terminal posts, defined as end, corner, pull or gate posts, shall be set in concrete.
 The concrete footing shall be uniform thickness around the post.
 Distance of post shall according to the construction drawings.
Bracings
Method Statement
1&4, MUAR, JOHOR
 All corner, end, pull, and gate posts shall be braced as shown on the drawings.
 Pull posts shall be used at sharp breaks in vertical grade or as directed by the
Consultant.
Installation of chainlink fabric

Fabric shall be securely attached to end, corner, gate and pull posts in accordance with
manufacturer’s recommendations. All fabrics shall be taut before attaching to line posts
or tension wire. High and size for the fabric should follow as per construction drawing.
(a) Weaving chainlink fabric

 A weave is continuous from top to bottom
 Untwist the ends and spin it out to disconnect
 Do not cut the ends, the weave can be reused
 Reverse the process to ‘weave’ two sections together.
 Re-bend or twist ends together
(b) Stretching chainlink fabric

 After rolling out the chain link and weaving the rolls together, ‘hook-up’ one end.
Make sure the nuts are on the inside of the fence so they cannot be removed from
outside the enclosure.
 Pull the chain link tight by hand to the other end.
 Stretch the fence using stretch tools. Do not over tighten.
 ‘Dress’ the fabric as tighten it. ‘Dressing’ involves straightening the fabric
diamonds, so they run true.
 Hand stretch the small section of chain link left between the come-a-long and
terminal post by hand. Slide the tension bar into the mesh and make the last
hook-up. Once all bolts are in place, remove the stretching tools.
Fencing kerb
 After the installation of fence post and chainlink fabric, excavate topsoil and erect
formwork for kerb.
 The height of kerb shall be 150mm.
 Pour concrete mix of Grader C25 and compact with vibrator moderately
 Allow curing process for at least 24 hours before removal of formwork
Fencing barbed wire

 Select end and corner locations.
Method Statement
1&4, MUAR, JOHOR
 Carefully unroll end of 4' to 8' of barbed wire and fasten by wrapping around
starting post and back onto itself at desired height for lowest strand.
 Carefully unroll the barbed wire to end of fence.
 Tension wire with Chain Wire Strainer at end. Cut wire to length and fasten wire at
desired height as done at the beginning.
 Cut barbed wire to length and fasten wire as done at the beginning.
 The first wire should be adjusted (to obtain a straight line) along the fence line
with light tension by picking wire up to a height of 4' to 6' then dropping wire. This
process should be repeated until straight line from beginning to end is achieved.
This process will allow wire to fall creating a straight line for the fence to follow.
 Using the first wire as a straight line, install line posts (wood or steel) at 15' to 20'
apart, adjusting distance as necessary. (High- pressure fences like feed lots will
need heavier posts, closer together.)
 Fasten barbed wire to T post with wire clip (usually provided with new T posts)
and/or staple barbed wire to wood posts leaving room for wire to "float" when
stapled (Do not staple wire tight to post.)
 When installing line posts make sure that any post that will have strain (vertical or
horizontal) on it is stout and secure enough to take the strain. As in wood post 5"
to 6" × 8' (multiples if necessary) in dips or other low areas and on crowns or high
areas.
 Repeat necessary process for additional wires.
5.3 Turfing
Preparing turf
Turf should be cut the same day as it is to be placed; if this is not possible, it should be
kept very moist in a shady place. To cut the turf:
 Mark out with lines the size and shape to be cut (200 mm square is easy to
manage but 300 × 300 mm is better)
 Cut the sides of the shapes with a khukuri, to at least 50-mm depth
 Using a broad, flat shovel with a sharp edge, cut horizontally under the shapes
and lift them out.
Placing turf
 Well in advance of the turfing operation, thoroughly smooth the surface to be
covered. It is most important to obliterate all irregularities
 If the slope to be turfed is a gravel-fill embankment, then a 50-mm layer of topsoil
should be laid and compacted by hand
 Immediately before placing the turf, scarify the ground surface slightly and water
it well if it is not already moist
 Place the turf, taking care to fit the pieces together with no gaps between. Use
the khukuri to cut the pieces to shape
 If the slope is steeper than about 25°, wooden pegs (bamboo stakes) should be
hammered through the turf to stop it sliding
 Once the slope has been satisfactorily covered, compact the turf with the wooden
rammer.
 Finally, water the fresh turf thoroughly and regularly.
Method Statement
1&4, MUAR, JOHOR
 NOTE: Any dead turf shall be replaced with new turf
5.4 Resurfacing of existing road
Layout and section of resurfacing existing road
Figure: Layout for resurfacing existing road
Figure: Sectional details of resurfacing existing road
Method Statement
1&4, MUAR, JOHOR
Preparation works
 Demarcation on site shall be carried out to determine the extent of repair area.
 Joint survey on existing pavement shall be carried out prior to the commencement
of milling works.
 Milling out of the existing to a depth of not exceeding 110mm or as shown in the
approval construction drawings.
 The surface to receive the premix shall be cleaned, free from dirt, loose materials
and standing water.
Application of Bituminous Tack Coat

 Clean the surface of binder course (ACBC) using air compressor
 Supply and apply bituminous tact coat using pressure distributor. The spray rate
of the tack coat shall be between 0.25 to 0.55 liters/m2.
 After spraying, the surface shall be left for curing process at least 24 hours to
achieve maximum penetration before placement of binder course premix (ACWC).
Placement of Wearing Course Premix (ACWC)

 The approved premix (ACWC) shall be delivered to site by tipper trucks. To
prevent loss of heat, the mixture shall be covered by tarpaulin.
 Upon arrival at site, the electronic sensor paving machine shall be used for laying
of the bituminous hot premix.
 Laying temperature shall be in the range of 125°C and 170°C.
 The compacted thickness of the premix shall be 40mm.
Rolling (compaction)
 After premix is laid, it shall be thoroughly compacted with tandem steel roller and
pneumatic tyre roller with weight ranging from 6 to 10 tonne as per specified.
 Ensure the moving wheels of the tandem steel roller and pneumatic tyre roller are
cleaned with water
 Each layer of premix shall be rolled after adding sufficient water.
 The proposed rolling pattern as follows:
 Initial rolling – 2 passes using tandem steel roller
 Second rolling – 2 passes using tandem steel roller with vibrating
 Principal rolling – 12 passes using pneumatic tyre roller
 Last rolling – 2 passes using tandem steel roller
 Rolling shall always commence from the lower to the higher side of the
carriageway.
 The surface of asphaltic pavement shall be finished to the grade and line as
required and a joint survey shall be carried out to confirm these.
 Road shall not be opened to traffic until the compacted premix has thoroughly
cooled and set in the opinion of the Engineer’s representative. This is usually not
less than 4 hours from the initial of rolling.
5.5 Hardstanding
Layout and section of hardstanding
Method Statement
1&4, MUAR, JOHOR
Figure: Layout for hardstanding
Figure: Sectional details of hardstanding
Method Statement
1&4, MUAR, JOHOR
Installation of precast pipe culvert
Prior to construction of hardstanding, installation of precast pipe culvert shall be done to

interconnect the existing drain with new drain at sludge dewatering building.
Type & size of precast pipe culvert to be installed shall be provided as shown in the
drawing or directed by supervision consultant.
The undertaken procedures for installation of pipe culvert as follows:

 Excavate the identified area for installation of culvert at required depth as
specified in the construction drawings or as directed by supervision consultant
 Compact the trench ground base after excavation
 Lay lean concrete of 50mm thick and level with hand wood towel
 Erect formwork of plywood and supported by timber 2”x4”
 Allow curing process of the concrete bedding at least 24 hours
 Lay 300mm precast culverts and shored with temporary timbers
 Grout and fillet the collar joints of the culvert with cement mortar (1:3)
 Upon completion of all works, backfill the pipe culvert and compact with plate
compactor until achieve specified density of compaction.
Preparation works for hardstanding

 All materials to be used for the hardstanding construction shall comply with the
requirements of the technical specifications
 Before the physical works could proceed, the Contractor shall inform and make
arrangement for a joint inspection with the Consultant to confirm on both the
alignment and grade of the hardstanding.
 The Contractor shall set out the Works and obtain approval of his setting out
before proceeding with construction.
 All control points being set up by the Surveyor shall also be properly marked on
site, make visible and protected during the course of construction.
 The Contractor shall provide all survey and measuring equipment and instruments
that are necessary for his use in the execution of the construction works.
 The Contractor shall carry out (and maintain) temporary erosion control to prevent
soil erosion that will adversely affect construction operations, damage adjacent
properties, or cause contamination of adjacent streams or other watercourses.
Preparation of sub-base for hardstanding

 Cut the unsuitable topsoil at required level and cart away from site
 Lay and spread quarry dust or sand as sub-base course
 Compact the sub-base to the specified density (100mm).
 Sub-base must be ensured in even surface, well drained, free from excessive
moisture but not completely dry, and swept clean.
Method Statement
1&4, MUAR, JOHOR
 The level of the sub-grade is decided by subtracting the total thickness of the
pavement from the finished level of the hardstanding.
 Low spots which develop during rolling must be made up and brought to the
grades as required.
Preparation of base for hardstanding

 Lay and spread crusher-run as base course
 Compact and properly grade the base to the specified density (200mm), where
the thickness and cross sections shall also be maintained as per construction
drawings.
 The base course shall be rolled dry till the interlocking of the aggregate is
achieved with sufficient void space.
 The rolling shall begin from the edges and gradually shifting towards the centre.
Application of Bituminous Prime Coat

 Clean the surface of base course using air compressor
 Supply and apply bituminous prime coat using pressure distributor. The spray rate
of the tack coat shall be between 0.5 to 1.0 liters/m 2.
achieve maximum penetration before placement of binder course premix (ACBC).
Placement of Binder Course Premix (ACBC)

 The approved premix (ACBC) shall be delivered to site by tipper trucks. To prevent
loss of heat, the mixture shall be covered by tarpaulin.
Application of Bituminous Tack Coat

 Clean the surface of binder course (ACBC) using air compressor
 Supply and apply bituminous tact coat using pressure distributor. The spray rate
of the tack coat shall be between 0.25 to 0.55 liters/m2.
achieve maximum penetration before placement of binder course premix (ACWC).
Placement of Wearing Course Premix (ACWC)

 The approved premix (ACWC) shall be delivered to site by tipper trucks. To
prevent loss of heat, the mixture shall be covered by tarpaulin.
Rolling (compaction)
 After premix is laid, it shall be thoroughly compacted with tandem steel roller and
pneumatic tyre roller with weight ranging from 6 to 10 tonne as per specified.
Method Statement
1&4, MUAR, JOHOR
 Ensure the moving wheels of the tandem steel roller and pneumatic tyre roller are
cleaned with water
 Each layer of premix shall be rolled after adding sufficient water.
 The proposed rolling pattern as follows:
 Initial rolling – 2 passes using tandem steel roller
 Second rolling – 2 passes using tandem steel roller with vibrating
 Principal rolling – 12 passes using pneumatic tyre roller
 Last rolling – 2 passes using tandem steel roller
 Rolling shall always commence from the lower to the higher side of the
carriageway.
 The surface of asphaltic pavement shall be finished to the grade and line as
required and a joint survey shall be carried out to confirm these.
 Road shall not be opened to traffic until the compacted premix has thoroughly
cooled and set in the opinion of the Engineer’s representative. This is usually not
less than 4 hours from the initial of rolling.
Method Statement

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CADANGAN MEMBINA KEMUDAHAN PENGURUSAN ENAPCEMAR DI LRA PALONG TIMUR,

Item Description Page

This method statement is prepared to describe a systematized procedures to be applied

No. Description Quantity

3.0 PLANT AND EQUIPMENT

No. Description Quantity

1c Safety Boots As per required

5 Road Resurfacing As per required

6e Roller Compactor As per required

No. Manpower Roles/Responsibility Quantit

aspects on-site and ensure all safety

5.0 CONSTRUCTION PROCEDURES

Survey and setting out

Figure: Sectional details for excavation

Installation of precast block drain

 Precast block drain shall be provided as precast concrete of (1:2:4-19 mm

Installation of precast pipe culvert

 Lay lean concrete and level with hand wood towel

Backfilling and compaction works

Drain and sump covers

Clearing of fencing lines

Installation of fence posts

Installation of chainlink fabric

(a) Weaving chainlink fabric

(b) Stretching chainlink fabric

Fencing barbed wire

 NOTE: Any dead turf shall be replaced with new turf

5.4 Resurfacing of existing road

Layout and section of resurfacing existing road

Figure: Layout for resurfacing existing road

Figure: Sectional details of resurfacing existing road

Application of Bituminous Tack Coat

Placement of Wearing Course Premix (ACWC)

Layout and section of hardstanding

Figure: Layout for hardstanding

Figure: Sectional details of hardstanding

Installation of precast pipe culvert

Prior to construction of hardstanding, installation of precast pipe culvert shall be done to

The undertaken procedures for installation of pipe culvert as follows:

Preparation works for hardstanding

Preparation of sub-base for hardstanding

Preparation of base for hardstanding

Application of Bituminous Prime Coat

Placement of Binder Course Premix (ACBC)

Application of Bituminous Tack Coat

Placement of Wearing Course Premix (ACWC)

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