Zucchini Nou Low&medium Power

Zucchini SpA
Via Conicchio, 34
25136 Brescia - Italy
Tel. + 39 030 2017100
Fax + 39 030 2009726
[email protected]
www.zucchinispa.it
Low-Medium Power
CATALOGUE 08/09
LOW-MEDIUM POWER
2008-2009
This catalogue replace CATLPMP-E.

Zucchini S.p.A. reserves at any time the right to modify the contents of this booklet and to communicate,
in any form and modality, the changes brought to the same.
CG08Z/GB
EB
EASYBAR
25 - 40A page 1
PO W ER
LB
LIGHTING BUSWAY
25 - 40A page 17
LO W
HL
HIGH LIGHTING
25 - 40A page 37
SL
SERIE LUCE
40 - 63A page 59
MS
P O W E R
MINI SBARRA
63 - 100 - 160A page 73
MR
ME DI U M
MEDIUM RATING
160 - 1000A page 89
TS
TROLLEY SYSTEM
63 - 250A page 125
SCP
SUPER COMPACT
PO WE R
630 - 5000A page 143
HR
HIGH RATING
H I GH
1000 - 5000A page 151
CRT
CAST RESIN
TRANSFORMERS 100 - 16.000kVA page 157
TECHNICAL
INFORMATION page 165
Integrated solutions
for global projects
Legrand is the world specialist in products

and systems for electrical installations
and information networks:
- Distribution, automation panels and

protection equipment
- Cable management
(trunking, cable trays and wire mesh)
- Cast resin transformers
- Busbars and lighting busbars
Every product and system needed for

distributing energy and protecting people
and property.
AltisTM industrial cabinets

Atlantic and Marina boxes
Cablofil cable trays
2 BUSBAR
DMX, DPX,X
DX circuit breakers
XL3 distribution
t ib ti cabinets
bi t
Zucchini busbars
In a context of accelerated globalization and increasingly complex

projects, the support of a reliable and competent partner is absolutely
essential, a real key to the success of your company.
Choosing the Legrand Group means the assurance of benefiting from
global expertise throughout the world thanks to its strong local presence.
A vast choice of carefully styled products compose solutions which
in turn form coherent systems incorporating the latest technological
innovations.
Choosing Legrand also means you are sure to be assisted by EdM
professionals at your service any time, from your project’s design i ttransformers
cast resin f
through to its completion.
GENERAL FEATURES 3
LOW-MEDIUM POWER GENERAL CATALOGUE
Basic concepts for
busbars
The busbar is the most modern solution for the distribution of
energy in an installation for machinery, equipment and lighting
fittings, in all types of buildings such as warehouses, trade
fairs, or any place where the pace of installation operations
provide tangible benefits immediately, but also continue
to cumulate benefits at every maintenance intervention or
modification. The busbar is also frequently used to power
the (horizontal and vertical) backbones of buildings used
for the commercial-service sectors, thus observing the time
required for the installation and providing a final solution with
remarkable technical advantages compared to an equivalent
traditional system made with cables.
Zucchini’s busbars, available in 3 segmented ranges (Low
Power, Medium Power and High Power), are able to meet all
installation requirements, from 25A to over 5000A.
BUSBAR
■ EASY TO DESIGN When using busbars, the load protection is located
The electric design of the busbars is achieved by very close to the device (decentralized protection);
Zucchini in compliance with the product Standards. junction boxes can contain protection devices such as
The rated current of our busbars is guaranteed at thermal magnetic circuit breakers, fuse carriers and
a room temperature of 40 °C (n.d.r. the Standard motorized switches which allow you to easily and
requires 35 °C). After choosing the busbar which efficaciously manage the system.
is able to meet the operating current regulations, it
will be very easy to verify the voltage drop as well
as the protection against overcurrents by using the
technical tables available for all our production lines.
In particular, these tables define: the short circuit and
peak currents that can be supported by the busbar
waiting for the protection device located upstream
to start operating, the specific voltage drop based
on the average cos phi of the loads, the losses and
other data (R, X, Rpe, etc.) which allow the planning
engineer to carry out calculations with electric
values, which are not estimated but the result of
measurements made during heating and short circuit
tests (in certified LOVAG laboratories), which have
certified all our product lines.
Example of an elctric characteristics table
■ INTRINSIC SAFETY whereas the threshold considered as the “quality

A busbar does not use large amounts of insulating target” can be achieved at a distance of only 0.7m
plastic material and potentially dangerous materials from the busbar. These features make our busbars
in case of fire. Furthermore, the plastic materials used the unavoidable choice for hospital facilities, data
for the insulating parts of the busbars are always processing centres and wherever it is necessary to
self-extinguishing (from V0 to V2) and the gas supply a large amount of power in the vicinity of
emission is generally very low (Halogen Free). workplaces and/or sensitive equipment.
Low electromagnetic emission is another advantage
of the busbars compared to that of an equivalent
cable system: as a result, the metal plate casing
of the busbars serves as a screen for the electric .
field (shielded enclosure); the extreme vicinity
between the phase conductors also reduces the .
emission of the magnetic field considerably. The
Italian law, according to the DPCM (Prime Ministerial
Decree) of July 8th 2003, sets the “target level” to
10 µT and the “quality level” limit to 3 µT. The tests
carried out on one of our 2500A SCP busbars at full
operating current has shown that the emission of the
magnetic field (magnetic induction) is lower than the
“target level” of the Decree at a distance of 0.3m,
Zucchini busbar electromagnetic emission
GENERAL FEATURES 5
CATALOGO CONDOTTI SBARRE
Basic concepts for
busbars
■ FLEXIBILITY
By using the outlet windows located
on the straight elements, the busbars
provide high management flexibility,
both when planning (electrical
engineer) and when installing the
system (installer); they are also used
for the unavoidable changes required
by the electric system to adapt to the
varied needs of the end user. The
junction boxes can be inserted and
removed from their windows when
the busbar is electrically powered
and inserted in another junction
window, thus avoiding downtime.
The engineering department in charge
of designing the busbar does not have
to know the exact position of the
Busbar system
machinery and of the electric loads
that will be installed in the company;
the project that will be carried out will
be open to changes and variations
which will be defined by the end user
when operationally using the system.
No more point-point connections but
only one power distribution system
to which you will always be able to
connect to wherever there is a free
window. Because of its flexibility and
durability features Zucchini’s busbar,
installed inside a building, allows you
to easily change the destination of
its intended use of the rooms, thus
giving also advantages to those who
manage and locate the various parts
of the building premises.
Cable and tube lighting system
BUSBAR
■ QUICK INSTALLATION
Zucchini’s junction and fixing systems
have been designed and created to install
busbars easily. In a cable and tray system,
the time required to install only the tray is
the same used to install a complete system
in busbars. Furthermore, given the same
capacity, a power busbar, which generally
has aluminium conductors, is much lighter
than a system made with (copper) trays
and cables: lighter weights require a lower
number of supporting frames or, in any case,
more simple and inexpensive supporting
frames. That is why the installation time of
a busbar is obviously shorter than a similar
system made with cables.
■ REDUCED DIMENSIONS
The overall dimensions of the busbars are
generally smaller than an equivalent system
made with cables, especially when the currents
to be carried exceed 1000A and when several
cables in parallel are necessary to ensure such
capacity. Other advantages can be achieved
when there are changes of direction where the
radius of curvature of the cables is minimal and
enough to not damage the insulating material;
busbars allow you to change directions with 90°
angles, thus optimizing the small spaces used in
service areas.
GENERAL FEATURES
EB - EASYBAR
25 - 40A
THE NEWS
A lot of energy in little space

EB
EASYBAR
≠
SECTION CONTENTS
2 General features
4 Advantages
8 The EASYBAR range
10 Straight elements and tap-off plugs
11 Installation accessories
12 General rules for installation
166 Technical information
174 Determination of the operating current of a busbar
1
The innovative system for the
distribution of energy
EASYBAR is the perfect solution for the distribution when the installation is complete. The elements are
of energy within any service and industrial sector. Its available in 2m and 3m lengths.
maximum height of only 50mm, the thinnest on EASYBAR can be positioned:
the market, makes it an exclusive and innovative • under the raised floor
product. • On the wall to outfit work stations
With EASYBAR, it is possible to distribute 25A or 40A • in the interspaces of the dry wall plasterboard
currents, maintaining an IP55 degree of protection • in the false ceiling
2 EB - EASYBAR
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EASYBAR
■ FLOOR INSTALLATION
EASYBAR busbars, because of its reduced
50mm height (with accessories installed),
can be positioned in particularly low raised
floors. It is suitable for new installations as
well as for renovations in which it is not
possible to raise the floor.
By using tap-off plugs, which can be
positioned anywhere on the trunking,
it is also possible to connect Legrand fast-
connection installation system products such
as floor boxes, mini columns and multiple
outlet extensions, which can be combined
with the Cablofil type wire mesh cable
trays system used for the data network
distribution and safety circuits.
■ CEILING INSTALLATION
Thank to the innovative tap-off plugs,
EASYBAR is well suited for distribution of
energy for lighting in false ceilings.
Specific tap-offs for each phase allow to
distribute an even load and quickly connect
the lighting fixtures.
GENERAL FEATURES 3
Advantages
The EASYBAR system has been studied to make 1 - by first positioning the fixing clamping
installation operations easier and quicker. When brackets onto the mounting surface, and
using EASYBAR, unlike a traditional energy then clipping in the straight element.
distribution with trunking lines and cables, the With this installation method, all brackets need to
installation time can be reduced by using the snap-on be put in the line roughly or with laser tools
components and through the possibility of creating 2 - by positioning the brackets onto the
the lines in 2 ways: busbars and then fixing the product.
The side fastening system gives you the
advantage of having the brackets already aligned
by the straight element.
MAX.
50 mm ■ ENERGY TAP-OFF WHEREVER YOU NEED IT
The tap-off plugs have been designed to be positioned at
any point on the busbar for complete modularity
■ REDUCED DIMENSIONS
One of the main advantages of this innovative
system is its size:
• the height of the busbars is 17mm
• Maximum height with the components
mounted is 50mm.
■ IP55 PROTECTION
The degree of protection of the whole EASYBAR
system is IP55 after completing the installation,
but thanks to the innovative design, even during
installation, if an end cover, joint or covering fiIm is
missing, an IP2X protection is always guaranteed
against direct contact.
4 EB - EASYBAR
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EASYBAR
■ UP TO 7 TAP-OFFS PER METRE ■ EASY AND QUICK INSTALLATION
Possibility to install up to 7 tap-off The snap-on system reduces the installation time
plugs per metre, thus allowing a considerably.
complete utilisation as well as a
widespread distribution of energy for
different configurations.
■ CONVENIENT IN EVERY WAY ■ RESISTANCE AND SAFETY

Only one element and few installation accessories EASYBAR is particularly resistant; in fact the straight
that guarantee an easy, fast and inexpensive distri- elements can be stepped on without damaging
bution of energy. them. EASYBAR gives you the possibility of a
good, safe installation when worksite jobs are
being started. With the safety lock system, even
under load, a worker can isolate a line to work in
complete security. Thus even during installation or
modifications, potential accidents are avoided with
EASYBAR.
GENERAL FEATURES 5
Installation SOLUTION:
traditional or EASYBAR?
A traditional energy distribution system requires the The worksite is a extremely severe environment
use of trunking systems as well as multiple cables. during the installation stage, with all trades coming
There are various installation operations which and going continuously, so EASYBAR was conceived as
are carried at different times, thus prolonging the a very resistant product: it can even be stepped on,
installation and testing time and hence with increases allowing the installation without waiting for the floor
in cost. – this factor shall be taken into consideration as many
By using the innovative EASYBAR system, the types of underfloor trunking systems do not have this
installation time is greatly reduced, thus facilitating level of robustness.
reliable project management and planning. The following table illustrates the cost effective
Furthermore, EASYBAR is easily integrated both with the solution of EASTBAR compared to traditional
Cablofil cable tray system and with Legrand products for distribution.
distribution in offices and all commercial applications.
The busbar can be simply clipped onto the same wire
mesh cable tray used for the data VDI structured
cabling system.
INSTALLATION STAGES
Description Traditional EASYBAR The advantages of using EASYBAR

System planning √ No It is not necessary to know in advance how
many work stations there will be
Derivation points √ No If it is necessary to add new stations, all you need to
do is install the tap-off plugs on the straight element
Material order √ √ Limited only to the straight elements, plugs,
brackets and to the power lock
Trunking installation √ No The snap-on system allows busbar ducts to be
installed easily and quickly
Wiring devices √ No No need for derivation boxes and terminal strips
to be cabled each time, just plug in where the
derivation is needed
Cable insertion √ No When using Legrand fast connection plugs it is
possible to connect EASYBAR tap-off plugs to the
Legrand Fast Connection distribution system easily
and quickly
System testing √ √ There is no risk of having disconnections due to
cable failure
Flexibility No √
Possibility of being stepped on No √ EASYBAR can be stepped on and has a degree
of protection IP55 after completing the installation
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EASYBAR
■ TRADITIONAL
SOLUTION
- complex
- little flexibility
- long installation time
requirements
■ EASYBAR SOLUTION Integration with the

- neat Cablofil wire cable
- fast tray
- flexible and integrated
GENERAL FEATURES 7
The EASYBAR
range
■ STRAIGHT ELEMENTS
Straight elements are available with four 25A or
40A conductors with lengths of 3m, 2m and a 1.8m
length which can be cut to measure at the worksite.
The main features are:
• derivation from any point of the straight element

• structure made of galvanized steel
• degree of protection IP55, for the completed
installation
■ TAP-OFF PLUGS
Tap-off are used for distributing energy in different
points and are available with 10A or 16A rated
currents, with or without fuse. The main features
are:
• default phase selection or three-phase version

• plugs made of self-extinguishing-insulation material
• plugs that can be installed at any point of the straight
element
• snap-on connection
• large available surface for clear identification
marking
■ FEED UNIT
Once wired from the main power network, the feed
unit is snapped into place onto the EASYBAR element
without using any tools.
8 EB - EASYBAR
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EASYBAR
■ FLEXIBLE JOINT
The flexible joint is used to connect two busbar ducts
with a bending angle of up to 180°.
The flexible joint is also useful for changing levels
between ducts.
■ END COVER
The end cover ensures the IP55 protection degree at
the end of the line.
■ SAFETY BLOCK
To ensure maximum safety, the optional safety block
maintains the plug in the open position and prevents
unintentional closure.
This safety device can be installed very easily when

the plug is open and can be guaranteed by means
of a padlock to ensure the safest possible conditions
to carry out safely all maintenance operations of the
connected loads.
GENERAL FEATURES 9
Straight elements and
tap-off plugs
25A AND 40A STRAIGHT ELEMENTS
Straight elements with 4 copper conductors (3P+N). Supplied with a pre-cut,

modular cover and a joining module (for clipping two straight lengths together).
IP55
Item Description
74160101 25A - 3 m
74160102 25A - 2 m
74180101 40A - 3 m
74180102 40A - 2 m
10A SINGLE-PHASE TAP-OFF PLUGS WITH A 1 m CABLE
Single-phase tap-off plugs without fuse protection with self-extinguishing

insulating body, 3 X 1.5 mm2 cable.
IP55
Item Description
74005011 L1+N
74005012 L2+N
74005013 L3+N
74005014 L2+N2
Single-phase tap-off plugs protected with a 6.3A ø5x20 mm fuse with self-
extinguishing insulating body, 3 X 1.5 mm2 cable.
IP55
Item Description
74005111 L1+N
74005112 L2+N
74005113 L3+N
74005114 L2+N2
16 A SINGLE-PHASE TAP-OFF PLUGS WITH A 3 m CABLE
Single-phase tap-off plugs without fuse protection with self-extinguishing

insulating body.
IP55
Item Description
74005021 L1+N
74005022 L2+N
74005023 L3+N
74005024 L2+N2
Single-phase tap-off plugs supplied with a ø8.5x31.5 fuse carrier with self-
extinguishing insulating body.
IP55
Item Description
74005221 L1+N
74005222 L2+N
74005223 L3+N
74005224 L2+N2
16 A SINGLE-PHASE TAP-OFF PLUGS WITH A 5 m CABLE
Single-phase tap-off plugs supplied with a ø8.5x31.5 mm fuse carrier with

self-extinguishing insulating body.
IP55
Item Description
74005231 L1+N
74005232 L2+N
74005233 L3+N
74005234 L2+N2
16 A THREE-PHASE TAP-OFF PLUGS WITH A 3 m CABLE
Three-phase tap-off plugs without fuse protection with self-extinguishing

insulating body.
IP55
Item Description
74005025 L1+L2+L3+N (5x2.5mm2)
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EASYBAR
Installation
accessories
FEED UNIT WITH END COVER
Feed unit with closing cap for 25/40A busbars.

For special applications, the End Line feed unit can be used: when power
feed is needed at both ends of a run, or whenever installation layout
demands feed at opposite end. Foolproof mounting to avoid errors.
IP55
Item Description
74181001 Standard feed unit for 25/40A busbars.
74181002 End line feed unit for 25/40A busbars. for special applications
FLEXIBLE JOINT
Item Description
74181200 flexible joint for 25/40A busbar with radius of action up to 180° for
connecting 2 straight elements
MODULAR COVERS
Item Description
74104001 box with five 0.6 m covers and 10 individual blanking plates.
- The 0.6 metre covers have pre-cut modules which allow you to
install plugs at any place without removing the whole cover. Snap-
on installation
- the 10 individual blanking plates allow to recreate the IP55
protection degree if the tap-off plugs are removed
CLAMPING BRACKETS
Brackets for fastening the straight elements in raised floors or in false

ceilings. Can also be used to attach other material to the busbar
Item Description
74003700 clamping bracket with centre installation hole
74003001 clamping bracket with side installation hole
SAFETY BLOCK
Item Description
74003801 safety block to prevent unauthorised personnel from tampering
with open plugs
74003800 ø6mm padlock
CUT TO MEASURE ELEMENT
Item Description
74180300 straight element that can be cut on the jobsite,
– possibility to cut every 20 cm – 1.8 m in length
– including an additional accessory for resetting the correct
insulation between components.
CATALOGUE 11
GENERAL RULES FOR INSTALLATION
The EASYBAR system is very easy and fast to install. is part of the Legrand solution for the workstations: It is
In fact with few operations and with all the snap-on the integrated electrical backbone for the DLP columns,
accessories it is possible to create a complete floor, ceiling mini-columns and floor boxes alongside the Cablofil cable
and wall energy distribution system. The following pages trays for the VDI structured cabling system. Remember
describe the basic operations for the installation of the that the maximum height of 50 mm (elements and
busbar and for the distribution of energy in different plugs/feed units installed) allows EASYBAR to be used in
points. Remember that the EASYBAR distribution system even the most restrictive modern day installations.
INSTALLATION OF THE BUSBARS

For the electrical distribution, there is no need to
follow the office layout of the furniture. Generally
speaking, in order to guarantee the most complete
and flexible distribution system under the raised floor
or on the ceiling, parallel backbone distribution runs
are used.
The creation of an EASYBAR layout can be carried out
with two methods, making use of two fixing brackets
(item 74003700 and item 74003001):
• the first method (traditional) is to make use of the
fixing bracket item 74003700 where elements are
placed on the floor, without the busbar, and set in
line with laser indicators. The busbar will then be
positioned accordingly. This is the most classical
solution but it is also the most difficult because the
installation needs to be carried out in two steps
(figure 1),
• the second (the fastest) method can be carried out Figure 1
in one step, that is to make use of fixing brackets
item 74003001. This accessory is first installed
directly on the busbar and then positioned on the
floor so that it can be fastened. This solution is
possible because the bracket is fastened on one
side, hence the hole is not obstructed by the busbar.
By making use of this solution, the installation time
will be reduced. The busbar will help you to line up
all fixing brackets in line (see figure 2). CLACK
Figure 2
12 EB - EASYBAR
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EASYBAR
FEED UNIT
Cable wiring
The feed units item 74181001 and item 74181002 can
be wired in a few steps:
1. open the feed unit and wire the cables coming
from the main line to the busbar by making use
font
2. close the feed unit
3. slide it directly onto the straight element until it
automatically clicks into place.
4. remove by a 90° rotation of the 2 screws located
on the side of the feed unit and pull off.
Power lock installation
CLACK
FLEXIBLE JOINT CONNECTION
In order to make bends, it is necessary to use a

flexible joint item 74181200. The installation of this
accessory is very simple and can be carried out in a
few steps:
1. remove the joining module from the straight
element (if installed) by rotating the 2 side screws
by 90°
2. slide the joint onto the busbar until locked into
place
GENERAL RULESGENERAL
FOR INSTALLATION
FEATURES 13
GENERAL RULES FOR INSTALLATION
TAP-OFF PLUG INSTALLATION

Plug installation
The installation of the tap-off plug is carried out as follows:

• set the plug to OFF position (open)
• snap the plug onto the busbar by placing it on the
correct side (foolproof positioning)
• close the plug to the ON position to make the connection
In order to ensure balanced phase distribution, there
are also plugs available with a phase-differentiated CLACK
connection; furthermore, there is an accessory which
allows you to prevent unauthorised personnel from
unintentionally inserting plugs.
This accessory item 74003801, combined with the
padlock item 74003800. is positioned on the plug
and prevents it from closing.
After completing the whole installation and after
Electrical connection
positioning the various covers, it is possible to change
the position of the tap-off plugs whilst keeping the
IP55 degree of protection. It is possible to carry out
this operation with simple operations:
1. set the plug to OFF position
2. remove the plug from the busbar
3. replace the outlet cover (included in the package
of covers item 74104001) with the plug; this will CLACK
reset the IP55 degree
4. re-position the plug in the required position of the
busbar. The dimensions of a plug are the same as
the knockouts of the cover.
USING THE CUT TO MEASURE ELEMENT
This element is used when it is necessary to have

elements cut to size to complete the installation. It is
possible to cut this element every 20 cm; its maximum
length is 1.8 m.
END COVER
End cover installation
The end cover are used to complete the installation and
to guarantee an IP55 degree of protection. They are
supplied with the feed units.
CLACK
14 EB - EASYBAR
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EASYBAR
SYSTEM INTEGRATION
EASYBAR can be combined easily and quickly with the • from the EASYBAR tap-off plugs the energy is
Legrand group cable management systems. Thanks available wherever it is needed
to this integration it is possible to create a complete • the Legrand quick-connection plugs connect the
energy distribution system alongside the VDI structured output tap-off plug cable to the fast connection
cabling system with only one installation solution. The junction boxes.
integration between the systems occurs as follows: • the floor boxes provides local acces for power and
• the energy distribution occurs through EASYBAR, data to the workstations
which can be fixed to the Cablofil wire cable tray • distribute the power through the DLP columns and
trunking system with simple brackets. In this way, it mini-columns
is possible to distribute the data network inside the Whatever the need, all Legrand group products are
tray trunking system. integrated into one system for unlimited solutions to
The connection to the workstation is achieved through manage power and data.
the Legrand system products:
EASYBAR installation on Cablofil wire cable tray
GENERAL RULESGENERAL
FOR INSTALLATION
FEATURES 15
LB - LIGHTING BUSWAY
25 - 40A
16
LB
LIGHTING BUSWAY
SECTION CONTENTS
18 General features
24 Trunking components: 2 and 4 conductors elements
28 Trunking components: 6 conductors elements
30 Plugs
33 Fixing supports
35 Cable channel and accessories
17
LB
Lighting Busway
■ GENERAL FEATURES • capable of being installed both in false ceilings and
Zucchini’s LB product line is the ideal solution for below floating floors, because of the IP55 degree
supplying power to light fixtures for commercial and of protection;
industrial applications. The main features of the LB • compliance with Standard IEC 60439-1 and 2;
range are: • rated at average room temperature of 40°C for a
higher performance level compared to the 35°C
• speed, simplicity and flexibility when planning and
rating required by the standard.
installing the lines;
Straight element
Clamping bracket
Tap-off plugs
End feed unit
Shopping centres Offices
18 LB - LIGHTING BUSWAY
LB
LIGHTING BUSWAY
■ STRAIGHT ELEMENTS 3m) or 0.5m (6 outlets every 3m), receiving the
The components and the features of the LB straight corresponding tap-off plugs (in the LB 6 conductor
elements are: version the outlets are arranged on both sides of the
busbar: 3+3 or 6+6 outlets);
• a closed and rib-shaped section casing, made with hot
• a junction block automatically ensuring electrical
galvanized steel (Senzimir) (due to its cross-section
continuity.
and electrical continuity, it also serves as a protective
conductor); The connection between two straight elements is quick;
• casing thickness 0.6 mm; with one operation the mechanical and the electrical
• reduced dimensions 26x41 mm; connection is ensured between two joined elements;
• painted or with an anodized aluminium casing at the same time, an IP55 degree of protection is
versions available on request; guaranteed without using additional accessories.
• number of conductors: 2, 4 or 6 rigid copper The continuity of the protective conductor (casing) is
conductors with a 99.9% purity; guaranteed by tightening the special connection screw.
• conductor section: 3.14 mm2 for 25A and 6.15 mm2 The whole busbar is fire retardant in compliance with
for 40A; the IEC 60332-3 standard.
• separation between the conductors by using a V0
(according to UL94) self-extinguishing insulating
plastic sheathe and in compliance with the glow-wire
test according to IEC 60695-2-10;
• tap-off outlets equidistant every 1m (3 outlets every
Store house Hospitals
GENERAL FEATURES 19
LB
Lighting Busway
■ FEED UNITS
Allows you to electrically power the LB line through a
cable line; the installation is carried out with a quick
junction connection as with the straight elements.
The feed units have terminals for the connection of
flexible copper cables for sections of up to 25 mm2.
There is an anti-pullout cable clamp inside the feed
unit. The entrance point for the incoming cable is
positioned on the end of the feed unit.
Standard end feed unit
■ END COVER
End cover
■ FIXING DEVICES
Specific accessories are available for attaching the
busbar to the structure of the building (directly or
with a steel chain or cable).
The accessories for overhead fixing are:
• snap clamp: the snap-on installation is extremely

fast. This bracket is suitable both for overhanging
the busbar to the ceiling and for hanging products
such as fluorescent lamps, tap-off boxes, etc., to
the busbar itself; Fixing accessories for fastening the busbar run to the structure
and hanging the lamps onto the busbar
• snap clamp with ring or hook: the ring or the hook
enables to hang lamps easily.
• simple bracket: used with the ceiling bracket
holder, it enables the installation the busbar directly
onto the ceiling at a distance of about 25cm;
• wall bracket: enables the fixing of the busbar
directly onto the wall of a building, setting it at the
required distance enabling the installation of the
necessary components.
LB
LIGHTING BUSWAY
■ TAP-OFF PLUGS • The tap-off plugs are common for the LB 2, 4 and 6
Used for connecting and energizing light fixtures; their conductors offer. These include:
features include:
a) 10A pre-wired, pre-positionned phase tap-off plugs
• can be inserted and removed when the busbar is with 1m, 3m or 5m of 3x1.5mm2 cable;
energized and when the fixure is under load; b) 16A phase selection tap-off plugs, with terminals for
• the PE contact (Protective Earth) is the first to make connecting L+N+PE cable;
an electrical connection when inserting the plug into c) 16A phase selection tap-off plugs, with ø5x20mm
the outlet and it is the last to disconnect when pulling cylindrical ceramic fuse and with terminals for
it out; connecting L+N+PE cable;
• compliance with all insulating plastic components d) 16A three-phase tap-off plugs, with a set of three
according to the glow-wire test (IEC 60695-2-10) with cylindrical fuse carriers with terminals for connecting
V1 self-extinguishing degree (UL94); a 3L+N+PE cable.
• standard IP55 degree of protection without using
additional accessories according to Standard IEC 60529. • In the LB 6 conductor line, the plugs are polarized, in
other words the plug which is installed on one side of
the busbar cannot be installed on the other side due
to a mechanical lock on the outlet.
Phase selection plug Single-phase plugs with 1, 3, 5 m cable
GENERAL FEATURES 21
LB
Lighting Busway
■ TRUNKING ELEMENTS AND ADDITIONAL b) cable trunking with cover: this accessory, which
ELEMENTS can be positioned in the upper part of the busbar,
Depending on the different installation requirements can be used to distribute auxiliary circuits, it is an
Zucchini can provide various technical solutions: integral part of the busbar run using special spacers
a) flexible joint: used to make changes of direction or and brackets which support the busbar trunking
to avoid possible interferences that may be found on system firmly. The trunking part is 3 m long and its
the natural path of the BUSBAR. dimensions are 28x28 mm;
The features are as follows: c) intermediate feed unit: it can power the busbar from
• same connection method as the straight elements; an intermediate point of the line, thus reducing the
• electrical and mechanical connection with one voltage drop at the end of the line and/or making
operation; the installation easier when the electric energy
• standard degree of protection: IP55; supply point is near the middle of the line.
• continuity of the protective conductor, made from the
casing of the element itself, guaranteed by tightening
the special connection screw;
Phase selection Wall suspension Ring for suspending a lamp Snap-on bracket:
tap-off plugs bracket or for suspending other can be used both
available accessories of the busbar. for suspending
(boxes, loudspeakers, etc.) the busbar itself
and other devices
(lamps, etc)
■ PARTS OF THE LINE
Phase selection plug Three-phase plug with fuse carrier Single-phase plugs with 1, 3, 5 m cable
LB
LIGHTING BUSWAY
Hook for suspending a Single-phase 10A Right end feed units
lamp or for suspending tap-off plugs with a complete with cable clamp
other devices (boxes, pre-wired cable and and terminals for 25 mm2
loudspeakers, etc.) phase identification flexible cables.
using colours.
Snap-on stainless steel hook, ring and Simple suspension bracket Bracket for coupling elements and
bracket floor fixing
GENERAL FEATURES 23
Trunking
components
C
Cl o
os p
eO
e nn
C
Cl o
os p
eO
e nn
C
Cl o
os p
eO
e nn
N N (N3)
L L3
41
L2
L1 (N2)
26
150 675 1000 1000 325

3000
STRAIGHT ELEMENT
Supplied with 3 pre-installed outlet covers

(one cover every other outlet on the 6 outlet model)
Model Item Length Rating Conductors No. of Weight

(m) (A) outlets (kg)
LB 252 70150101 3 25 2 3 2.900
LB 252 70150102 3 25 2 6 2.900
LB 252 70150111 1.5 25 2 2 1.500
LB 402 70170101 3 40 2 3 3.200

LB 402 70170102 3 40 2 6 3.200
LB 402 70170111 1.5 40 2 2 1.650
LB 254 70160101 3 25 4 3 3.100

LB 254 70160102 3 25 4 6 3.100
LB 254 70160111 1.5 25 4 2 1.550
LB 404 70180101 3 40 4 3 3.400

LB 404 70180102 3 40 4 6 3.400
LB 404 70180111 1.5 40 4 2 1.750
OUTLET COVER (spare part)

Cl o
Already mounted on each plug point, for IP55 protection of outlets without
os p
eO
eenn
plug.
Model Item Weight (kg)

All 70102054 0.004
37 2
24 LB - LIGHTING BUSWAY Versions with painted and Aluminum casing on request

LB
LIGHTING BUSWAY
STANDARD FEED UNIT
Supplied without an electric and mechanical bayonet connection. It must be

installed on one side of the element, located near the linking bayonet.

LB 252 70161001 0.400
LB 402 70181001 0.430
d 1= MAX. Ø 38 LB 254 70161001 0.400
LB 404 70181001 0.430
60
For cable glands see page 175

6.5
6.5
80
Max. cable
310
section 25 mm2
STANDARD END COVER
To be used with standard feed units.

All 70101351 0.060
66
35 35
Versions with painted and Aluminum casing on request CATALOGUE 25

Trunking
element
END-LINE FEED UNIT
Supplied with an electric and mechanical bayonet connection. It must be
6.5
installed on the extremity of the element without the bayonet.
Can be used when power feed is needed at both ends of a run (less voltage
6.5 drop) or cabled in association with a standard feed unit to create a flexible
MAX. cable element to bypass large obstacles (beams, air ducts, etc)
section 25 mm2
d 1= MAX. Ø 38 Model Item Weight (kg)
LB 252 70161002 0.600
60
LB 402 70181002 0.630

LB 254 70161002 0.600
LB 404 70181002 0.630
80
150 310
END COVER
To be used with end-line feed unit.

All 70161352 0.200
35
66
195
FLEXIBLE JOINT
Used to make changes of direction.

LB 252 70161261 1.350
LB 402 70181261 1.400
260
LB 254 70161261 1.350
LB 404 70181261 1.400
60
80
150 880

LB
LIGHTING BUSWAY
CENTRE FEED UNIT 25/40A
Used to power a busbar straight element from any intermediate point. The
centre feed unit is also used for reducing the voltage drop of the line.

All 70181151 2.100
196 60
96
80
250
d1 = MAX. ø48
150 816
9
9
Max. cable section 35 mm2

Trunking
components - LB6
C
Cl o
os p
eO
e nn
C
Cl o
os p
eO
e nn
C
Cl o
os p
eO
e nn
150 675 1000 1000 325

3000
STRAIGHT ELEMENT
N
N1 Supplied with 3+3 pre-installed outlet covers
L3
(one cover every other outlet on the 6+6 outlet model)
41
L2
L The outlets are positioned on both sides in alternating pattern
L1

26 [m] A outlets (kg)
LB 256 70250101 3 25 6 3+3 3.100
LB 256 70250102 3 25 6 6+6 3.100
LB 256 70250111 1.5 25 6 2+2 1.550
LB 406 70260101 3 40 6 3+3 3.400

LB 406 70260102 3 40 6 6+6 3.400
LB 406 70260111 1.5 40 6 2+2 1.750
OUTLET COVER (spare part)

Cl o
Already mounted on each plug point, for IP55 protection of outlets without plug.
os p
eO
eenn

All 70102054 0.004
37 2
STANDARD FEED UNIT
Supplied without an electric and mechanical bayonet connection. It must

be installed on one side of the element, located near the linking bayonet.
Removable top and bottom cover to make cable connections easier.
no. 2 d 1= MAX. Ø 30 Model Item Weight (kg)

All 70261101 0.430
107
6.5
6.5
MAX. cable
65
section 25 mm2
333

LB
LIGHTING BUSWAY
STANDARD END COVER
To be used with standard feed units.

All 70101351 0.080
66
35 35
END-LINE FEED UNIT

drop) or cabled in association with a standard feed unit to create a flexible
No. 2 d 1= MAX. Ø 30
element to bypass large obstacles (beams, air ducts, etc) Removable top and
bottom cover to make cable connections easier.
107

6.5
All 70261102 0.600

6.5
MAX. cable
65
150 333 section 25 mm2
END COVER

All 70263102 0.130
35
66
195
FLEXIBLE JOINT
Used to make changes of direction or avoid columns, obstructions or

anything located along the path of the line.

All 70263201 1.350
260
107
65
150 926

Plugs for
all versions
SINGLE-PHASE PLUGS WITH CABLE
LB Model Item Capacity Fuse Phase Cable length Cable type Colour
252 254 256
402 404 406
4 conductors side
=> • • 70105016 10A - L1-N 1m FROR grey
• • 70105116 10A - L1-N 3m FROR grey
• • 70105126 10A - L1-N 5m FROR grey
• • 70105090 10A - L1-N 1m FG7 grey
=> • • 70105017 10A - L2-N 1m FROR orange

• • 70105117 10A - L2-N 3m FROR orange
• • 70105127 10A - L2-N 5m FROR orange
• • 70105091 10A - L2-N 1m FG7 orange
=> • • • 70105018 10A - L3-N 1m FROR blue

• • • 70105118 10A - L3-N 3m FROR blue
• • • 70105128 10A - L3-N 5m FROR blue
• • • 70105092 10A - L3-N 1m FG7 blue
=> • • 70105063 10A - L2-N2 1m FROR black

• • 70105163 10A - L2-N2 3m FROR black
• • 70105173 10A - L2-N2 5m FROR black
• • 70105093 10A - L2-N2 1m FG7 black
2 conductors side
=> • 70265001 10A - L1-N 1m FROR orange
• 70265101 10A - L1-N 3m FROR orange
• 70265111 10A - L1-N 5m FROR orange
• 70265004 10A - L1-N 1m FG7 orange
The availability of plugs having different colours allows you to immediately identify the circuit the device belongs to, hence giving you considerable installation
advantages for future modifications. The balance control of the loads on the various phases is immediate thanks to the different colours.
=> Specifies the most frequently used plugs.
LB 252 SINGLE-PHASE
LB 402
N
L
LB 254 DUAL SINGLE-PHASE

LB 404
N3 N3
52
L3 L3
L2 L2
N2 N2
LB 254 THREE-PHASE BALANCED LOAD

38
LB 404
N N N N
77 L3 L3
L2 L2
L1 L1
LB 256
LB 406
LB
LIGHTING BUSWAY
SAFETY PLUGS
252 254 256
402 404 406
4 conductors side Phase selection single-phase plug
=> • • • 70105030 16A Ø5x20 6.3A selectable - - grey
=> • • • 70105031 16A - selectable - - grey
• • • 70105130 16A Ø5x20 6.3A selectable 3m FROR grey
• • • 70105131 16A Ø5x20 6.3A selectable 5m FROR grey
Three-phase plugs
=> • • 70105141 16A - L1-L2-L3-N - - grey
• • 70105142 16A - L1-L2-L3-N 3m FROR grey
• • 70105143 16A - L1-L2-L3-N 5m FROR grey
2 conductors side
=> • 70265002 16A Ø5x20 6.3A - - - orange
=> • 70265003 16A - - - - orange
• 70265102 16A - - 3m FROR orange
• 70265103 16A - - 5m FROR orange
67
Ø3
min. 6.5 mm
MAX. 15 mm
MAX. cable
section 2.5 mm2
53
104
PLUGS WITH FUSE CARRIER CH8 - 16A SINGLE-PHASE
252 254 256
402 404 406
4 conductors side
• • • 70105071 16A Ø8.5x31.5 selectable - - grey
30
min. 6.5 mm
MAX 15 mm
Ø3
MAX. cable
64
section 2.5 mm2
135
CATALOGUE 31
Plugs for
all versions
PLUGS WITH FUSE CARRIER - 16A THREE-PHASE
LB Model Item Capacity A Fuse Phase Cable length Cable type Colour
252 254 256
402 404 406
4 conductors side
• • 70105035 16A Ø8.5x31.5* L1-L2-L3-N - - grey
• • 70105045 16A Ø6.3x31.5* L1-L2-L3-N - - grey
* Fuse not included
50
85
Ø3
Max. cable
min. 6.5 mm
Max. 15 mm
section 2.5 mm2

74
243
MOBILE CONTACT
Can be used to transform a single phase selection plug into a three-phase plug
Item Capacity A Fuse Weight (kg)

71005028** 16 1 0.008
71005029 16 0 0.008
** 16A contact with 6.3A ceramic fuse
For fuse features, see pag. 175
40
53 8
LB
LIGHTING BUSWAY
Fixing
supports
SNAP-ON BRACKET (MAX. 15 KG)
Clamp to be clipped onto the element’s top or bottom edge.

Burnished Steel 71003003 0.021
STAINLESS STEEL 71203701 0.021
Ø7
20
30
30 18
SUSPENSION HOOK (MAX. 15 kg)

30
30
56
41
Ø 18
SUSPENSION RING (MAX. 15 kg)

30
30
56
41
Ø7
SUSPENSION BRACKET (MAX. 15 kg)
Item Weight (kg)

71003001 0.033
1.5 Ø6
5
60
30 25
CATALOGUE 33
Fixing
elements
BRACKET HOLDER
67 50
Must be used with code 71003001 suspension bracket.
55
Item Weight (kg)
49 73003312 0.136
Ø 10
250
Ø 4.2
40
slot 8 x 25
49
WALL SUSPENSION BRACKET
Cannot be used with LB6 (no access to back side for plugs)
Item Weight (kg)

71003008 0.030
53
35 20
slot 6.5 x 8
49
BRACKET FOR COUPLING ELEMENTS
Bracket suitable for positioning two lines in parallel. The reduced dimensions
are also specified for floor installations.
Item Weight (kg)

70105043 0.060
40
Ø6
Item 71003008
10
Ø8 suspension hole with

55
chain/cable
30
Ø6
66
27
Hole for
threaded bar Item 71003008
floor-fixing hole
LB
LIGHTING BUSWAY
Cable channel
and accessories
CABLE CHANNEL WITH COVER (RIGID PVC)
Item Length [m] Weight (kg)

71000104 3 0.884
28 3000 28
28
28
SPACER FOR CABLE CHANNEL
When ordering, consider using spacer every metre of conduit.
Item Weight (kg)

71003007 0.006
1m
30
20
30
36 20
SUSPENSION BRACKET FOR CABLE CHANNEL
Suspension bracket to be used when the cable cable channel is used.
Item Weight (kg)

71003006 0.108
2 25
Ø5
160
50
CATALOGUE 35
HL - HIGH LIGHTING
25 - 40A
36
HL
HIGH LIGHTING
SECTION CONTENTS
38 General features
44 HLs Trunking components: 2 and 4 conductors elements
47 HLs plugs
49 HLd Trunking components: 4, 6 and 8 conductors elements
52 HLd plugs
55 Fixing supports
37
HL
High Lighting
■ GENERAL FEATURES • capable of being installed in systems with a
The HL busbar line is ideal for powering lighting distance of up to 6m between suspension brackets;
fixtures wherever it is necessary to hang heavy • compliance with Standard IEC 60439-1 and 2;
accessories onto the busbar. The main features of the • rated at average room temperature of 40°C for a
HL range are: higher performance level compared to the 35°C
• speed, simplicity and flexibility when installing and rating required by the standard.
planning the lines; HL is available in two dimensions:
• high mechanical rigidity obtained by the particular
“beam-type configuration” and by an increased • HLs single version for 2 and 4 conductors
thickness of the metal casing; • HLd dual version for 2+2; 4+2; 4+4 and 2x4
conductors.
Straight element
Tap-off plug
Clamping bracket
Exhibition pavilions Car parks
38 HL - HIGH LIGHTING
HL
HIGH LIGHTING
■ STRAIGHT ELEMENTS • a junction block automatically ensuring electrical
The components and the features of the HL straight continuity
elements are: The connection between two straight elements
is quick; with one operation the mechanical and
• a beam-shaped casing, made with hot galvanized the electrical connection is ensured between two
steel (Senzimir) (due to its cross-section and joined elements; at the same time, an IP55 degree
electrical continuity, it also serves as the protective of protection is guaranteed without using additional
earth). sealing accessories.
• HLs busbar dimensions: 26x62mm; HLd: 40x70mm; The continuity of the protective conductor (casing)
• upon request, the straight elements are also is guaranteed by tightening the special connection
available in the Aisi 304 stainless steel version; screw.
• number of conductors: 2, 4, 6 or 8 rigid copper The whole busbar is fire retardant in compliance with
conductors with a 99.9% purity; the Standard IEC 60332-3.
• conductor section: 3.14 mm2 for 25A and 6.15 mm2 In the HLd (dual) version, the straight elements
for 40A.; are separated over their entire length by a metal
• separation between the conductors by using a V0 plate divider (thickness 0.8 mm) which separates
(according to UL94) self-extinguishing insulating the straight elements in two parts making the two
plastic sheathe and in compliance with the glow- circuits totally independent. Because of this division
wire test according to IEC 60695-2-10; the HLd busbar can be used for powering “normal”
• tap-off outlets equidistant every 1m (3 outlets and “emergency” loads.
every 3m) or 0.5m (6 outlets every 3m), receiving The HLd line is designed so as to provide two
the corresponding tap-off plugs (in the LB 6 separate rated circuits (25A+25A or 40A+40A) on
conductor version the outlets are arranged on both without a derating factor, and not one one 25 or 40A
sides of the busbar: 3+3 or 6+6 outlets); incoming divided into two circuits.
Small/medium industries Gyms
GENERAL FEATURES 39
HL
High Lighting
■ FEED UNITS
Allows you to electrically power the HL line through
one (HLs) or two separate lines (HLd); the installation
is carried out with a quick junction connection as with
the straight elements.
flexible cables for sections of up to 25 mm2. There is
an anti-pullout cable clamp inside the feed unit. The
entrance point for the incoming cable is positioned
on the end of the feed unit.
■ END COVER
Standard end cover
■ FIXING DEVICES
Specific accessories are available for attaching the
busbar to the structure of the building (directly or
with a steel chain or cable). The accessories for
overhead fixing are:

the busbar itself;
• snap clamp with ring or hook: the ring or the hook Fixing accessories for fastening the busbar run to the
enables to hang lamps easily; structure and hanging the lamps onto the busbar
holder, it enables the installation the busbar
directly onto the ceiling at a distance of about
25cm;
HL
HIGH LIGHTING
■ TAP-OFF PLUGS
Used for connecting and energizing light fixtures; their HLd 2+2, 4+2, 4+4; 2x4 conductors offer. They include:
features include:
a) 16A phase selection tap-off plugs, pre-wired with 1m
• can be inserted and removed when the busbar is
energized and when the fixure is under load;
of 3x1.5mm2 FROR cable;
• the PE contact (protective earth) is the first to make an b) 16A phase selection tap-off plugs, with terminals for
electrical connection when inserting the plug into the connecting a cable;
outlet and it is the last to disconnect when pulling it c) 16A phase selection tap-off plugs, with ø5x20mm
out; cylindrical ceramic fuse and with terminals for
• all insulating plastic components are in compliance connecting an L+N+PE cable;
with the glow-wire test (IEC 60695-2-10) with V1 self- d) 16A three-phase tap-off plugs, with a set of three
extinguishing degree (UL94); cylindrical fuse carriers (8.5x31.5mm) with terminals
• standard IP55 degree of protection without using for connecting a 3L+N+PE cable.
additional accessories according to Standard IEC 60529;
• in the HLd line, the plugs are polarized, in other
words the plug which is busbar on one side of the
element cannot be installed on the other side due to a
mechanical lock on the outlet;
• the tap-off plugs are different for the HLs 2, 4 and
Single-phase selection plug Plug with fuse carrier
GENERAL FEATURES 41
Trunking components and
additional elements
Depending on the different installation requirements b) cable trunking with cover: this accessory, which
Zucchini can provide various technical solutions: can be positioned in the upper part of the busbar,
a) flexible joint: used to make changes of direction or can be used to distribute auxiliary circuits, it is an
to avoid possible interferences that may be found on integral part of the busbar run using special spacers
the path of the busbar. and brackets which support the busbar trunking
Their main technical features are: system firmly. The trunking part is 3 m long and its
• same connection method as the straight elements; dimensions are 28x28 mm;
• electrical and mechanical connection with one
c) intermediate feed unit: it can power the busbar from
operation;
an intermediate point of the line, thus reducing the
• standard degree of protection: IP55;
voltage drop at the end of the line and/or making
• continuity of the protective conductor, made from the
casing of the element itself, guaranteed by tightening the installation easier when the electric energy
the special connection screw; supply point is near the middle of the line.
The end cap Straight elements, with Phase selection Ring for suspending a Hook for suspending a
completes the tap-off outlets every tap-off plugs, also lamp or for suspending lamp or for suspending
installation of the 1000 mm on both available with fuses. other accessories of busbar itself and other
lines and guarantees sides, with pre-installed the busbar. (boxes, devices (lamps, etc)
the IP55 degree of blanking accessory. loudspeakers, etc.)
protection of the
line.
Snap-on bracket
that can be used for
suspending the line
and devices
Single-phase selection plug Plug with fuse carrier Ceiling suspension bracket
HL
HIGH LIGHTING
Single-phase 16A tap-off plugs Wall suspension Feed units, complete with cable
with a pre-wired cable and phase bracket clamp and terminals for 25 mm2
identification using colours: cables.
N - L1 = grey
N - L2 = orange
N - L3 = blue
for L+N circuit
and
N3 - L3 = blue
N2 - L2 = black
for single-phase dual circuit.
Wall mounting bracket Simple suspension bracket Snap-on stainless steel hook, ring Outlet cover (spare)
and bracket
GENERAL FEATURES 43
HL Trunking
components - single
150 325 1000 1000 675

3000
HL 252 HL 254 STRAIGHT ELEMENT

HL 402 HL 404
Elements with pre-installed outlet covers.
12
N N Model Item Length Rating Conductors No. of Weight

L3 (m) (A) outlets (kg)
38
62
L2 HL 252 71010151 3 25 2 3 4.5

L1 L1 HL 252 71010161 1.5 25 2 2 2.25
12
HL 402 71030151 3 40 2 3 4.8

26 HL 402 71030161 1.5 40 2 2 2.4
HL 254 71020151 3 25 4 3 4.8

HL 254 71020161 1.5 25 4 2 2.4
HL 404 71040151 3 40 4 3 5.1

HL 404 71040161 1.5 40 4 2 2.55
OUTLET COVER (Spare)
The straight elements are supplied with outlet cover pre-installed on the
25
outlets.
35
Model Item Colour Weight (kg)
All 71023601 grey 0.011
STANDARD FEED UNIT
Supplied without an electric and mechanical bayonet connection. It must be

6.5
installed on one side of the element, located near the linking bayonet.
6.5
Max. cable
section 25 mm2 All 71041001 0.800
60

d 1= MAX Ø 38
95
345
STANDARD END COVER
HL
HIGH LIGHTING
To be used with standard feed units

All 71041301 0.050
81
36 39
END-LINE FEED UNIT

drop) or cabled in association with a standard feed unit to create a flexible
element to bypass large obstacles (beams, air ducts, etc)
60
d 1= MAX. Ø 38 Model Item Weight (kg)

6.5
All 71041002 1.000

6.5
95
Max. cable
150 345 section 25 mm2
END COVER

All 71041302 0.360
81
226
FLEXIBLE JOINT

All 71041261 2.500
240
60
95
150 930
CATALOGUE 45
HLs Trunking
components
Used to power a busbar from an intermediate point. The intermediate power

box is also used for reducing the voltage drop of the line.

All 71041151 2.900
196
60
96
95
250
d1 = MAX. ø48
150 886
9
9
Max. cable
section 35 mm2
HLs plugs
PHASE SELECTION SAFETY PLUGS
HL
HIGH LIGHTING
Model Item Rating Fuse Phase Cable length Cable type Colour
252 254
402 404
• • 71005030 16A Ø5x20 selectable - - grey
• • 71005031 16A - selectable - - grey
• • 71005032 16A - selectable 1m FROR grey
• 71015030 16A Ø5x20 L1-N - - blue
HL 252 HL 254
HL 402 HL 404
blue outlet grey outlet
N N
GREY
BLUE
GREY
L3
L2
L1 L1
67
71015030 71005030 71005030

MAX. 15 mm
min. 6.5 mm
71005031 71005031
Ø3 71005032
72
Max cable
section 2.5 mm2
104
SINGLE-PHASE PLUGS WITH FUSE CARRIER
252 254
402 404
• • 71005068 16A Ø8.5x31.5 selectable - - grey
• • 71005070 16A Ø8.5x31.5 L1-N 1m FROR grey

• 71005071 16A Ø8.5x31.5 L2-N 1m FROR orange
• 71005072 16A Ø8.5x31.5 L3-N 1m FROR blue
30
60
MAX. 15 mm
min. 6.5 mm
Ø3
75
Max cable
section 2.5 mm2
135
CATALOGUE 47
HLs plugs
THREE-PHASE PLUGS WITH FUSE CARRIER
Model Item Rating Fuse Phase Colour

Ø3 252 254
402 404
Max cable
section 2.5 mm2 • 71005035 16A Ø8.5x31.5 * L1-L2-L3-N grey
50 * Fuse not included
85
MAX. 15 mm
min. 6.5 mm
81
243
MOVABLE CONTACT
To be added when creating three-phase versions of the safety tap-off plugs

(2 for each plug).
Item Capacity Fuse Weight (kg)

71005028 ** 16 A 1 0.010
71005029 16 A 0 0.010
** 16A contact with 6.3 A fuse
40
53 8
HLd Trunking
components
HL
HIGH LIGHTING
HL 2522
STRAIGHT ELEMENT
HL 2542
HL 4022 HL 4042 Elements with pre-installed outlet covers.
16

L1 L1 N
L2
(m) (A) outlets (kg)
N
38
HL 2522 71510151 3 25+25 2+2 6 8.4

70
L2 L3
N N L1
HL 2522 71510161 1.5 25+25 2+2 4 4.2
16
HL 4022 71540151 3 40+40 2+2 6 8.7

26 HL 4022 71540161 1.5 40+40 2+2 4 4.35
40
HL 2542 71520151 3 25+25 4+2 6 8.7
HL 2542 71520161 1.5 25+25 4+2 4 4.35
HL 2544
HL 2x4
HL 4044 HL 4042 71550151 3 40+40 4+2 6 9.3
HL 4042 71550161 1.5 40+40 4+2 4 4.65
L1 N L1 Z
HL 2544 71530151 3 25+25 4+4 6 8.7
L2 L3 L3 L6
HL 2544 71530161 1.5 25+25 4+4 4 4.35
L3 L2 L4 L5
N L1 L2 X
HL 4044 71560151 3 40+40 4+4 6 9.6
HL 4044 71560161 1.5 40+40 4+4 4 4.8
HL 2x4 71570151 3 25+25 2+2+2+2 6 8.7

HL 2x4 to create
HL 2x4 71570161 1.5 25+25 2+2+2+2 4 4.35
4 interlocked single-phase circuits
150 325 1000 1000 675

3000
OUTLET COVER (spare)
The elements are supplied with outlet covers pre-installed on the outlet
covers.
Model Item Colour Weight (kg)

All 01150048 grey 0.011
25
35
Versions with painted and stainless steel casing on request CATALOGUE 49

HLd Trunking
components
STANDARD FEED UNIT 25/40A
Supplied without an electric and mechanical bayonet connection. It must

be installed on one side of the element, located near the linking bayonet.
The feed unit has two separate cable inputs and the terminals are totally
separated and independent.
no. 2 d 1= MAX. Ø 38
55
120
All 71561001 1.100

6.5
Cable gland selection page 175.
6.5
95
Max. cable
section 25 mm2
345
STANDARD END COVER
To be used with the standard feed unit

All 71561301 0.090
93
39 55
END-LINE FEED UNIT 25/40A

installed on one side of the element, not located near the linking bayonet.
The feed unit has two separate cable inputs and the terminals are totally
separated and independent.
no.2 d 1= MAX. Ø 38
All 71561002 1.600
120
55
6.5
Cable gland selection page 175.

6.5
Max. cable
95
section 25 mm2
150 345
END COVER
To be used with the end-line feed unit.

All 71561302 0.786
93
93
55 226
50 HL - HIGH LIGHTING Versions with painted and stainless steel casing on request
FLEXIBLE JOINT 25/40A
HL
HIGH LIGHTING

All 71561261 3.000
240
120
95
150 930
Used to power a busbar from an intermediate point. The intermediate power

box is also used for reducing the voltage drop of the line.

All 71561151 3.800
196
192
95
250
max 2 holes ø 48mm
150 886
9
9
Max. cable
section 35 mm2
Versions with painted and stainless steel casing on request CATALOGUE 51

HLd plugs
HLd PLUGS
2522 2542 2544 2x4
4022 4042 4044
=> • • • • 71505030 16A Ø5x20 selectable - - grey
=> • • • • 71505031 16A - selectable - - grey
• • • • 71505032 16A - selectable 1m FROR grey
• • 71515030 16A Ø5x20 L1-N - - blue

• 71515031 16A Ø5x20 L2-L3 - - orange
• 71575030 16A Ø5x20 L1-L2 - - blue

• 71575031 16A Ø5x20 L3-L4 - - black
• 71575032 16A Ø5x20 L5-L6 - - orange
• 71575033 16A Ø5x20 X-Z - - brown
77
Ø3
MAX. 15 mm
min. 6.5 mm
Max cable
section 2.5 mm2
81
104
SINGLE-PHASE PLUGS WITH CH8 FUSE CARRIER
2522 2542 2544 2x4
4022 4042 4044
• • • • 71505059 16A Ø8.5x31.5 selectable - - grey
• • 71505070 16A Ø8.5x31.5 L1-N 1m FROR grey

• • 71505071 16A Ø8.5x31.5 L2-N 1m FROR orange
• • 71505072 16A Ø8.5x31.5 L3-N 1m FROR blue
30
70
MAX. 15 mm
min. 6.5 mm
Ø3
Max cable
80
section 2.5 mm2
135
THREE-PHASE PLUGS WITH FUSE CARRIER
HL
HIGH LIGHTING
Model Item Rating A Fuse Phase Colour
2522 2542 2544 2x4
4022 4042 4044
• • 50
71505035 16A Ø8.5x31.5 L1-L2-L3-N grey
Ø3
95
Max cable
section 2.5 mm2
MAX. 15 mm
min. 6.5 mm
86
243
MOVABLE CONTACT
To be added to create three-phase versions of the safety tap-off plugs

(2 for each plug).
Item Rating A Fuse Weight (kg)

71005028* 16 1 0.010
71005029 16 0 0.010
* 16A contact with 6.3 A fuse
40
53 8
CATALOGUE 53
HLd plugs
HL 2522 - HL 4022
blue outlet orange outlet
L1 L1
ORANGE
GREY
N N
GREY
BLUE
L2 L2
N N
phase selection dedicated phase dedicated phase phase selection

71505030 71515030 71515031 71505030
71505031 71505031
HL 2542 - HL 4042
blue outlet grey outlet
N N L1
L2
GREY
GREY
BLUE
L3
L1 L1 N
phase selection dedicated phase phase selection

71505030 71515030 71505030
71505031 71505031
HL 2544 - HL 4044
grey outlet grey outlet
L1 N
L2 L3
GREY
GREY
L3 L2
N L1
phase selection phase selection

71505030 71505030
71505031 71505031
HL 2 X 4
blue outlet orange outlet
L1 Z
ORANGE
BROWN
BLACK
L3 L6
BLUE
L4 L5
L2 X
71575031 71575030 71575032 71575033
4 INDEPENDENT single-phase circuits
Fixing
supports
SNAP-ON BRACKET (MAX. 15 kg)
HL
HIGH LIGHTING
Ø7
20
30
30 18
SUSPENSION HOOK (MAX. 15 kg)

30
30
56
41
Ø 18
SUSPENSION RING (MAX. 15 kg)

30
30
56
41
Ø7
SUSPENSION BRACKET (MAX. 15 kg)
Item Weight (kg)

71003001 0.033
1.5 Ø6
5
60
30 25
CATALOGUE 55
Fixing
elements
For wall mounting of the HLd elements, it is possible to connect the plug on the
13 x 6.5
internal side only if the busbar is taken out of the wall bracket, inserted, and replaced
afterward.
96
40
Item Weight (kg)
55 71003009 0.090
77 25
13 x 6.5
96
40
55
77
80 25
67
CEILING BRACKET HOLDER
50
Must be used with the code 71003001 suspension bracket.
55
Item Weight (kg)

Ø 10 73003312 0.136
250
Ø 4.2
40
slot 8 x 25
49
FLOOR FIXING BRACKET
Only for the HLs single version. Suitable for horizontal HLs floor fastening.
Item Weight (kg)

71003018 0.090
Compatible with:
69
HL 252, HL 402, HL 254, HL 404
slot 5 x 12
46
96 55
JUNCTION STIFFENER
To be used for strengthening bracket links with suspension centre distances

that are over 5m.

for single-type 71042024 0.200
for dual-type 71042025 0.200
500
Cable channel
and accessories
HL
HIGH LIGHTING
Model Length [m] Weight (kg)
71000104 3 0.884
28 3000 28
28
28
Item Weight (kg)

71003007 0.006
1m
30
20
30
36 20
HLs - SUSPENSION BRACKET FOR CABLE CHANNEL

2 25
Overhead bracket to be used when the cable trunking is used above the
Ø5 busbar.
Item Weight (kg)

71003006 0.108
160
Compatible with:
HL 252, HL 402, HL 254, HL 404
50
HLd - SUSPENSION BRACKET FOR CABLE CHANNEL
Suspension bracket to be used when the cable trunking is used above the
busbar.
2 25
Item Weight (kg)
Ø5 71503006 0.108
Compatible with:
HL 2522, HL 4022, HL 2544, HL 4044, HL 2542, HL 4042, HL 2 x 4
160
50
CATALOGUE 57
SL - SERIE LUCE
40 - 63A
58
SL
LIGHT SERIES
SECTION CONTENTS
60 General features
66 Trunking components
68 Plugs and tap-off boxes
69 Fixing supports
59
SL
Serie Luce
■ GENERAL FEATURES
The Zucchini SL line is suitable for powering small
one-phase and three-phase equipment, such as:
industrial refrigerators, lathes, hand tools, etc.
The main features of the SL range are:
• speed, simplicity and flexibility when installing and
planning the lines;
• reduced dimensions;
• a rigid and robust structural design for severe
installation conditions;
• tap-off boxes with possibility of local protection
with mcbs (Legrand Lexic series);
• capable of being installed in systems with a bracket Shopping centres
centre distance of up to 6m;
• compliance with Standard IEC 60439-1 and 2;
• rated at average room temperature of 40°C for a
Small industries
Straight element
Tap-off box
Feed unit
60 SL - SERIE LUCE
The components and the features of the SL straight
elements are:
• a “beam-shaped” section, made with hot
galvanized steel (Senzimir) which, thanks to its
section and electrical continuity, can also serve as
SL
LIGHT SERIES
a protective conductor;
• section bar length: 0.8mm;
• section dimensions: 26x62mm;
• number of conductors: 4 copper conductors with
purity no less than 99.9%; section of conductors:
9.5 mm2 per In 40A and 12.3 mm2 per In 63A;
• separation between the conductors by using a
V0 self-extinguishing insulating plastic sheathe
(according to UL94) and in compliance with the
Power lines
glow-wire test according to IEC 60695-2-10;
• tap-off outlets (IP40/IP55) with a centre distance
of 0.75 m (4 outlets every 3m), set up for being
connected with plugs and/or tap-off boxes;
• an electrical joint block for automatically
connecting live parts.
The connection between two straight elements
is quick; with one operation the electric and a
mechanical connection is easily made. The IP40
performance of the SL line can be easily upgraded
to IP55 with joint covers and outlet covers. The
continuity of the protective earth is automatically
ensured when two components are joined. The
whole busbar is fire retardant in compliance with
the IEC 60332-3 standard. There are also 3m straight
elements with 6 or 10 tap-off outlets. These
Light lines
versions, which are characterized by high density
junction points, are particularly valued in floating
underfloor installations or when distributing energy
on board the machine.
GENERAL FEATURES 61
SL
Serie Luce
■ FEED UNITS
The feed unit is assembled to the run in an identical
manner as with the straight elements. The feed units
have terminals for the connection of copper cables
for sections of up to 25 mm².
There is an anti-pullout cable clamp jumper inside
the power supply. The entrance point of the cables is
positioned on the end of the feed unit.
Feed unit
■ END COVER
End cover
■ FIXING SUPPORTS
Specific accessories are available for fixing the line to
the structure of the building (directly or with a steel
chain or cable). The accessories for overhead fixing
are:

the busbar itself;
• snap clamp with ring or hook: the ring or the hook
enables to hang lamps easily;
holder, it enables the installation the busbar directly
onto the ceiling at a distance of about 25cm;
Fixing accessories for fastening the busbar run to the structure and hanging
the lamps onto the busbar
62 SL - SERIE LUCE
■ PLUGS AND TAP-OFF BOXES Tap-off boxes allow local protection of the derivation
Used for connecting and energizing small single and using the Legrand Lexic DIN rail mounting mcbs.
three-phase loads; their features include: The following are available:
a) 32A empty tap-off boxes with a disconnection
• manoeuvrability when energized;
system integrated into the cover: when the cover
• the PE contact (protective earth) is the first to make
is opened the power is automatically disconnected
an electrical connection when inserting the plug into
SL
LIGHT SERIES
from all the accessible metal parts;
the outlet and it is the last to disconnect when pulling
b) 32A tap-off box with a 4 module DIN window: In
it out;
these boxes, the window allows the possibility of
• all insulating plastic components are in compliance
operating the Lexic DIN rail modules without opening
with the glow-wire test (IEC 60695-2-10) with V1 self-
the cover.
extinguishing degree (UL94);
• IP55 according to Standard IEC 60529, with no
additional accessories.
Tap-off plugs are three-phase, 32A plugs available in
two versions; without fuse or with 10.3 x 38mm fuse
carriers.
Tap-off box
GENERAL FEATURES 63
additional elements
Depending on the different installation requirements • continuity of the protective conductor, made from the
Zucchini can provide various technical solutions: casing of the element itself, guaranteed by tightening
a) Flexible joint: used to make changes of direction or the special connection screw;
to avoid possible interferences that may be found on b) cable trunking with cover: this accessory, which can
the natural path of the busbar. The features are as be positioned on the upper or lower part of the
follows: busbar, can be used to distribute auxiliary circuits. It is
• same connection method as the straight elements; an integral part of the busbar by using special spacers
• electrical and mechanical connection with one and brackets which hold the busbar trunking system
operation; firmly.
• degree of basic protection IP40 (IP55 with joint
covers and outlet covers);
The end cover completes 32A tap-off boxes with Ring clamp for Snap-on bracket.
the installation of the lines transparent cover for modular hanging lighting or
and guarantees the degree circuit breakers – suspension of the
of protection of the line. 4 DIN modules. busbar with chain
or wire cable.
Tap-off box Flexible joint
64 SL - SERIE LUCE
SL
LIGHT SERIES
Overhead hook for 32A three-phase Straight elements with tap-off Standard or end-line
lamps tap-off plugs, outlets every 1000 mm on one feed units, according to
available with a side, with pre-installed outlet the trend of the line,
set of three fuse covers. complete with cable
carriers If required, straight elements are clamp and terminals for
available with 6 junctions 25 mm2 cables.
(every 500 mm).
Wall mounting bracket Simple suspension bracket Snap-on stainless steel brackets Outlet cover
GENERAL FEATURES 65
Trunking
components
475 750 750 750 425
150 3000
STRAIGHT ELEMENT
12
L1 Model Item Length Rating No. of Weight

N (kg) (m) (A) outlets
38
62
L2 SL40 70400101 3 40 4 6.200

L3 SL40 70400111 3 40 6 6.800
SL40 70400112 3 40 10 7.300
12
SL40 70600102 1.5 63 2 3.850

26
SL63 70600101 3 63 4 6.500
SL63 70600111 3 63 6 6.900
SL63 70600112 3 63 10 7.400
SL63 70600102 1.5 63 2 3.850
IP55 OUTLET COVER
Item Weight (kg)

71002062 0.474
One cover needed per unused outlet
69
35 42
STANDARD FEED UNIT

IP 55 70601061 0.750
Cable gland selection page 175
95
6.5
216 150 6.5
Max. cable
60
section 25 mm2
d 1= MAX Ø 38
66 SL - SERIE LUCE
END-LINE FEED UNIT

IP 55 70601062 0.826
95
6.5
SL
LIGHT SERIES
150 216
6.5
Max. cable
60
section 25 mm2
d 1= MAX. Ø 38
IP55 END COVER
Ensures the IP55 at the end of the line. Used with standard and end-line
feed unit.
Item Weight (kg)

71001351 0.570
97
56 240
FLEXIBLE JOINT
Item Weight (kg)

70601261 1.900
300
95
150 880
60
IP55 JOINT COVER
When applied to each joint it increases the line from IP40 to IP55.
Item Weight (kg)

71002051 0.474
97
56 240
CATALOGUE 67
Plugs and tap-off boxes
32A TAP-OFF PLUGS 3P+N
Model Item Rating Fuse L= [mm] Weight (kg)

(A) junctions
IP 55 70605051 32 - 80 0.070
IP 55 70605052 32 Ø 10.3x38 * 105 0.100
* Fuses not supplied
35
5.5
5.5
Max. cable
section 10 mm2
60
d1= min 6mm

L MAX. 19mm
32A EMPTY TAP-OFF BOXES 3P+N
Model Item Feature Weight (kg)

IP 55 70605054 Grey cover 0.700
IP 55 70605055 Transparent cover 0.700
105
136
5.5
5.5
Max. cable
section 10 mm2
115
d 1= MAX. Ø 48 265
32A TAP-OFF BOX WITH TRANSPARENT COVER AND DOOR
(set up for modular circuit breakers – max 4 DIN modules).

IP 55 70605053 0.800
105
5.5
136
5.5
NICOTTO DI CONGIUNZIONE IP 55
Max. cable
section 10 mm2
115
d 1= MAX Ø 48 265
68 SL - SERIE LUCE
Fixing
supports
SNAP-ON BRACKET (MAX 15 KG)
Suspension support to be fixed on the element edges.

Stainless steel 71203701 0.021
Ø7
SL
LIGHT SERIES
20
30
30 18
SUSPENSION HOOK (MAX 15 KG)

30
30
56
41
Ø 18
SUSPENSION RING (MAX 15 KG)

30
30
56
41
Ø7
STANDARD SUSPENSION BRACKET (MAX 15 KG)

1.5 Ø6 Suspension support to be fixed on the element edges.
Item Weight (kg)

5
60
71003001 0.033
30 25
CATALOGUE 69
Fixing
supports
Item Weight (kg)

71003009 0.090
13 x 6.5
STAFFA DI SOSPENSIONE A PARETE

40
96
55
77 25
FLOOR FIXING BRACKET
Suitable for horizontal floor fastening.
Item Weight (kg)

71003018 0.090
69
slot Ø 5 x 12
46
STAFFA DI FISSAGGIO A PAVIMENTO
96 55
70 SL - SERIE LUCE
Cable trunking
and accessories
SUSPENSION BRACKET FOR CABLE CHANNEL
2 25
Overhead bracket to be used when the cable trunking is used.
Ø5
Item Weight (kg)
71003006 0.108
160
SL
LIGHT SERIES
50
Item Length [m] Weight (kg)

71000104 3 0.884
28 3000 28
28
28
Item Weight (kg)

71003007 0.006
A spacer must be used for every metre of conduit
1m
30
20
30
36 20
CATALOGUE 71
MS - MINI SBARRA
63 - 100 - 160A
72
MS
MINI BUSBAR
SECTION CONTENTS
74 General features
82 Feed units
83 Tap-off boxes
86 Accessories
73
MS
Technical description
MS is the smallest line of the Medium Power range.
It is the ideal solution for energy distribution in small
and medium sized industries. The main features of
the MS range are:
• strongly built, despite the reduced dimensions;
• availability of tap-off boxes with housing capacity
up to 16 DIN modules (i.e. Legrand Lexic mcbs);
• compliance with the harmonised Standards IEC
60439 - 1 and 2;
Laboratories
Small/medium industries
Tap-off boxes
Straight element
Clamping bracket
Feed unit
74 MS - MINI SBARRA
■ STRAIGHT ELEMENTS • tap-off outlets with a constant centre distance of 1 m
The components and the features of the MS straight on both sides of the busbar (3+3 windows every
elements are: 3m), set up for being connected to tap-off boxes;
• an electric joint block, with silver-plated copper
• a casing made of Senzimir quality galvanized
contacts for automatically connecting live parts and
steel, with a sheet-metal thickness that allows its
the PE (protective conductor).
use as the protective earth (PE) and ensures the
The connection between two straight elements
electrical continuity during mounting with no added
is quick; with one operation it is possible to have
accessories;
an electric and a mechanical connection; hence,
• section bar dimensions: 39x97mm;
at the same time, an IP40 degree of protection is
• number of conductors: 4 with the same section
guaranteed. The upgrade to IP55 is easily obtained
3P+N available for capacities 63A, 100A and 160A;
by adding joint covers and outlet covers. The whole
• separation between the conductors using plastic
MS
MINI BUSBAR
duct is fire retardant in compliance with the IEC
insulating devices, reinforced with 20% of
60332-3 standard.
glass fibres, which are able to ensure a V1 self-
extinguishing degree (according to UL94) and are in
compliance with the glow-wire test according to IEC
60695-2-10;
Installation in small industries Installation in laboratories
GENERAL FEATURES 75
MS
■ FIXING SUPPORT
In order to attach the line to the structure of the
building, directly or with wall supports, it is necessary
to use a bracket which serves as a collar around the
busbar. The bracket has holes to be easily paired
with the available supports (see pag. 119).
Bracket
■ TAP-OFF BOXES
Used to connect and energize one-phase and three-
phase loads up to 63A; their features include:
• the PE contact (protective earth) is the first to make

an electrical connection when inserting the box
into the outlet and it is the last to disconnect when
pulling it out;
• compliance with all insulating plastic components
according to the glow-wire test (IEC 60695-2-10)
with V1 self-extinguishing degree (UL94);
• standard IP55 degree of protection without using
additional accessories;
• can be inserted and removed when the busbar is
energized and when the fixure is under load, up to a
capacity of 32A.
These boxes are available in a wide range of versions:

• 63A empty boxes (only with a terminal board for
connecting cables), with an internal DIN rail and Example of a tap-off box with a transparent
cover for modular circuit breakers
transparent door;
• 16A - available with a set of three cylindrical fuse
carriers (10.3x38mm);
• 16/32A - available with a set of three cylindrical
fuse carriers - DIAZED (D01: 16A; D02: 32A);
• 50A – available with cylindrical fuse carriers
(14x51mm);
• 63A – available with 4-7-16 DIN mod;
• 16 to 63A – available with a disconnection device
integral with the cover.
76 MS - MINI SBARRA
■ FEED UNIT
Allows you to electrically power the MS line through
a cable line; the installation is carried out with a quick
junction connection as with the straight elements.
copper cables for sections of up to 35 mm2 for the
63/100A feed unit and 70 mm2 for the 160A feed
unit.
The entrance point of the cables is positioned on the
back side of the feed unit. The MS line offers also
central feed units as well as power supply boxes with Standard feed unit
a switch-disconnector which allows you to select the
MS
MINI BUSBAR
whole line for carrying out maintenance operations
or layout changes, if required.
End-line feed unit
■ END COVER
End cover
GENERAL FEATURES 77
additional elements
Depending on the different installation requirements d) straight elements with flame barrier (internal
Zucchini can provide various technical solutions: + external). These elements - used when it is
necessary to move through fire-resistant walls - have
a) 90° angles: available for carrying out changes of
been tested in laboratories (in compliance with DIN
direction both horizontally and vertically. There is
Standards 4102-9 and EN 1366- 3) to confirm that, if
a quick connection, as with the straight elements.
correctly installed, they can maintain the intrinsic
standard IP40 degree of protection (IP55 with pre-
fire-resistant properties of the wall;
installed accessories);
e) straight elements with bar lock: when the busbar is
b) T-type and X-type elements: available on request for
installed vertically (riser mains) these elements are
special applications;
equipped with a device that prevents the conductors
c) flexible angle: available for 63A, 100A and 160A from sliding due to the weight of the portion of
capacities and allows changes of direction with column over it. This type of element is required at
angles different, horizontal and vertical, from 90°; about every 10 m of column.
End cap: Straight elements, with Wall suspension

completes the tap-off outlets every bracket or bracket
installation of the 1000 mm from both for connecting a
lines and guarantees sides. support.
the IP55 degree of
protection of the line.
Centre feed unit Flexible joint
78 MS - MINI SBARRA
MS
MINI BUSBAR
Tap-off box complete with terminals for Joint cover. Feed units.
cables of up to 25 mm2. Made from It ensures the IP55 degree
self-extinguishing plastic material, high of protection of the link.
mechanical resistance and resistance to static
currents. The Box can be connected and
disconnected when energized. Capacities
from 16A to 32A.
Tap-off boxes IP55 gasket and joint cover End cover
GENERAL FEATURES 79
Trunking
components
3000
865 1000 1000 135 230
230 135 1000 1000 865
STRAIGHT ELEMENT
L1
N Model Item Length (m) Rating (A) Weight (kg)
97
MS63 51530101 3 63 7.890

70
L2
MS63 51530116 2 63 5.260
L3 MS63 51530115 1.5 63 3.945
MS63 51530114 1 63 2.630
MS63 51530112 < 1.5 63 -
39 MS63 51530113 > 1.5 63 -
MS100 51510101 3 100 7.890

MS100 51510116 2 100 5.260
MS100 51510115 1.5 100 3.945
MS100 51510114 1 100 2.630
MS100 51510112 < 1.5 100 -
MS100 51510113 > 1.5 100 -
MS160 51520101 3 160 9.290

MS160 51520116 2 160 6.190
MS160 51520115 1.5 160 4.645
MS160 51520114 1 160 3.100
MS160 51520112 < 1.5 160 -
MS160 51520113 > 1.5 160 -
80 MS - MINI SBARRA
FLEXIBLE JOINT
615 Enables you to make horizontal and vertical changes of direction
8
Model Item
MS63 51511261
216 MS100 51511261
MS160 51521261
246 246
112
95
69 216 69
354
MS
MINI BUSBAR
864
RIGHT HORIZONTAL ELBOW

135
365 Model Item Weight (kg)
8 MS63 51530351 1.600
MS100 51500361 1.600
MS160 51520351 2.600
N
365
The R and L elbows are different due to the position of the linking block.
LEFT HORIZONTAL ELBOW

8
135
365 Model Item Weight (kg)
8 MS63 51530361 1.600
MS100 51500362 1.600
MS160 51520361 2.600
RIGHT VERTICAL ELBOW

135
MS63 51530451 1.600
MS100 51500461 1.700
MS160 51520451 2.700
N
LEFT VERTICAL ELBOW

8

N MS63 51530461 1.600
MS100 51500462 1.700
365
MS160 51520461 2.700
135
CATALOGUE 81
Feed units
FEED UNIT IP55 MS63 – MS 100
Model Item MS 63 MS100 MS160 Weight (kg)

DX 51511051 • • 1.732
SX 51511052 • • 1.874
DX SX FEED UNIT IP55 MS160
165 273 8
MAX. Ø 55 Model Item MS 63 MS100 MS160 Weight (kg)
DX 51521051 • 2.218
SX 51521052 • 2.360
10
125
10 Cable gland selection page 175

SX DX Max. cable Versions with switch-disconnector available on request.
section 35 mm2
85
IP55: the feed units are delivered with joint cover 51500161
qty 2x =
200 273 8
MAX. Ø 63
13
211
SX DX 16
Max. cable
section 70 mm2
118
10
10
Max. cable
section 35 mm2
CENTRE FEED UNIT MS63 - MS100
Model Item MS 63 MS100 MS160 Weight (kg)

IP 55 51511151 • • 3.500
CENTRE FEED UNIT MS160

8 273 270 273 8
qty 2x = MAX Ø 55 Model Item MS 63 MS100 MS160 Weight (kg)
IP 55 51521151 • 5.000
10

10
180
Max. cable
qty 2x = MAX. Ø 55 section 35 mm2
100
8 273 400 273 8

qty 2x = MAX. Ø 63
13
200
16
Max. cable
qty 2x = MAX. Ø 63 section 70 mm2
120
10
10
Max. cable
section 35 mm2
82 MS - MINI SBARRA
Tap-off boxes
TAP-OFF BOXES
Energy withstand 400.000 A2s

MAX power loss 10W (16W for long version)
97
Totally insulated box

EMPTY TAP-OFF BOX with 4 module DIN rail
32A 51515071 0.680
d1 MAX. = 38
TAP-OFF BOX with fuse carrier (10.3x38mm)

160
32A 51515076 0.680
150
TAP-OFF BOX with D01 fuse carrier
16A 51515077 0.950
MS
MINI BUSBAR
TAP-OFF BOX with D02 fuse carrier
6.5
32A 51515078 0.950

6.5
Max. cable
section 25 mm2 Tap-off box for 4 DIN rail modules cover junction
32A 51515072 0.730

Empty tap-off box with 8 module DIN rail (long version)
32A 51515073 0.930
97
Tap-off box with 4 module DIN rail (long version)

32A 51515074 0.960
d1 MAX. = 38
160
250
Tap-off box with 8 module DIN rail (long version)
32A 51515075 0.990
6.5
6.5
Max. cable
section 25 mm2
CATALOGUE 83
Tap-off boxes with disconnecting
device on cover
WITH FUSE CARRIER (10.3X38mm)
Model Item Fuses Weight (kg)

55
16A 51515051 Ø 10.3x38* 0.908

160
5.5
d 1= MAX. Ø 29
5.5
Max. cable
145
section 10 mm2
d 1= MAX. Ø 29
WITH FUSE CARRIER (14X51mm)
Model Item Fuses Weight (kg)

50A 51515052 Ø 14x51* 0.908
77
10

10
221.5 Max. cable
section 35 mm2
117
d 1= MAX. Ø 38
63A TAP-OFF BOXES
Energy withstand 400.000 A2S

109
MAX power loss 20W

283
d 1= MAX. Ø 55 Tap-off box with transparent cover
63A 51515057 1.100
132
Tap-off box with transparent cover and hinged window (4 modules)

d 1= MAX. Ø 55 63A 51515056 1.200
Tap-off box with hinged window (7 modules)

10
63A 51515067 1.100

10
Max. cable
section 35 mm2
84 MS - MINI SBARRA
WITH DOOR FOR 16 DIN MODULES

63A 51515058 2,500
Energy withstand 400.000 A2S
MAX power loss 20W
d 1= MAX Ø 55
MS
MINI BUSBAR
78
285
155
10
10
487
Max. cable
511 section 35 mm2
CATALOGUE 85
Accessories
IP55 END COVER

All 51501351 0.570
310
42
SET OF IP55 JOINT GASKETS

All 51500151 0.050
One set for each link
IP55 JOINT COVER

All 51500161 0.788
One set for each link
310
42
IP55 OUTLET COVER

82
All 51500160 0.061
6 every 3m straight element
86 MS - MINI SBARRA
SUSPENSION BRACKET

All 51002002 0.100
1 bracket every 2 metres
80 Slot 7x11
Slot 7x11
Slot 7x11
131
64
Slot 7x11
68 20
MS
MINI BUSBAR
Ø7
CATALOGUE 87
MR - MEDIUM RATING
160 - 1000A
88
SECTION CONTENTS
90 General features
MR
MEDIUM RATING
96 Advantages
100 Illustrated contents
110 Feed units and end covers
113 Tap-off boxes
118 Tap-off box installation diagram
119 Fixing supports
121 Determination of the measurements for special elements
122 Riser mains installation
123 SB/MR Adapter
89
MR
The Zucchini MR (Medium Rating) line is the ideal
solution for the distribution of power in medium –
large industries, and for riser mains in commercial
and service buildings (banks, insurance companies,
trade and business centres, etc.).
The main features of the MR range are:

installing and installing the lines;
• availability in sizes ranging from 160A up to
800A with aluminum alloy conductors and from
250A up to 1000A with 99.9% electrolytic copper High-rise buildings
conductors;
• availability of a wide selection of tap-off boxes
from 16A up to 1000A with the possibility of
housing protective devices such as fuses, MCBs
(Lexic range) and MCCB (DPX range);
• compliance with standard IEC 60439-1 and 2;
rating required by the standard;
• Each trunking component (straight element,
angle,...) is pre-equipped with a monobloc at
one end and with an IP55 joint cover placed at
the other end, thus permitting an easy and rapid
installation.
Industries
Straight element
Tap-off box
Feed unit
90 MR - MEDIUM RATING
■ STRAIGHT ELEMENTS • “monobloc” electric junction system made with
The components and the features of the MR straight a silver coated copper plate system to connect
elements are: conductors and PE in a fast and reliable way. The
“monobloc” has shear-head bolts with a preset
• a casing made of Senzimir quality galvanized steel
torque setting which ensure good, long-lasting
used as protective earth (PE);
electrical continuity.
• overall dimensions: 75 to 135x196 mm;
• All components and accessories of the MR line are
• painted casing available on request;
IP55 when the plug outlet covers are installed on
the straight elements. Without plug outlet covers
(3P+N) with PE made from the casing or 5 when
there is an IP52 for “edgewise” installations, or IP40
using MRfull (3P+N+PE), available in the aluminum
with a“flatwise” installation (outlets facing up).
or electrolytic copper version with 99.9% purity;
• The whole busbar is fire retardant in compliance
• conductors insulators are made by fiberglass
with the IEC 60332-3 standard.
reinforced plastic material, ensuring a V1 self-
extinguishing degree (according to UL94), in
compliance with the glow-wire test according to
IEC 60695-2-10;
• tap-off outlets with a constant centre distance of 1 m
MR
MEDIUM RATING
on both sides of the busbar (3+3 windows every 3m),
set up for being connected to plug-in type tap-off
boxes; These outlets open and close automatically
when inserting or pulling out a tap-off box;
Installation in medium-sized industries Riser main installations
GENERAL FEATURES 91
MR
■ FEED UNITS
Allows you to electrically power the MR line through
a cable line or directly connected to an electric
distribution board. The 160 and 250A feed units
have terminals for cables up to 150mm2; for higher
ratings, the cable connection to the feed unit requires
cable lugs to be fastened to the provided spreaders.
The MR line can be provided with centre feed units
or end feed units with a switch-disconnector which
allows you to isolate the whole line for carrying
out maintenance operations or layout changes, if Feed unit
required.
■ END COVER
End cover
■ FIXING SUPPORTS
In order to fix the line to the structure of the building,
directly or with wall / ceiling / beam supports, it is
necessary to use the bracket supports or vertical
suspension supports.
Suspension bracket for vertical

elements
■ TAP-OFF BOXES • standard IP55 degree of protection without using
Used for energizing three-phase loads from 16A up to additional accessories;
1000A; they can be divided into two big categories: • availability of boxes in the following versions:
- with a set of three fuse carriers
1) Plug-in type tap-off boxes (from 16A up to 630A) - with Lexic MCBs
with the following features: - with EEC sockets and Schuko sockets
- with AC23 switch disconnector and fuse carrier
• Intervention under load possible up to 32A;
- for MCCBs.
• disconnection device integrated into the cover of
the boxes with a rating from 63A to 630A, ensuring 2) Boxes bolted onto the connection (from 630A to
automatic absence of electric current when the cover 1000A) which include the following features:
is opened;
• very easy, fast and reliable installation;
• possibility of padlocking box cover in the open-
• high rated current;
disconnected position so that all maintenance
• rigid connection to the busbar through the use of a
operations of the loads connected to it can be carried
monobloc junction similar to the straight element
out safely;
system;
• the supplied PE contact (protective conductor) is the
• possibility of removing the boxes only when the
first to make an electrical connection when inserting
busbar is not energized (isolated busbar);
the box into the outlet and it is the last to disconnect
MR
MEDIUM RATING
• availability of boxes in the following versions:
when pulling it out;
- AC23 switch disconnector and fuse carrier
• all insulating plastic components are in compliance
- with MCCBs
with the IEC 60695-2-1 glow-wire test and rated V2
self-extinguishing according to the UL94;
Tap-off box with the possibility of installing Tap-off box with integrated
modular circuit breakers disconnecting device
GENERAL FEATURES 93
additional elements
Depending on the different installation requirements d) straight elements with 5 outlets on one side; they
Zucchini can provide various technical solutions: are ideal for riser mains or segments with a large
a) 90° elbows: available for carrying out changes of number of derivations;
direction both horizontally and vertically. There is a
e) straight elements with no outlets, used for energy
quick connection, as for the straight elements.
transport only.
The standard degree of protection is IP55;
The MR line is even more advantageous in vertical
b) T-type and X-type elements, Z-type double elbows applications (riser mains) as no thrust unit or thermal
available. The standard degree of protection is IP55; expansion element is necessary. The MR monobloc is
designed to compensate the thermal expansions of the
c) straight elements with fire barrier (internal +
conductors.
external) S120 (certified for 120min).
Tested in laboratories (in compliance with DIN
Standards 4102-9 and EN 1366-3) to confirm that,
correctly installed, they maintain the intrinsic fire-
resistant properties of the wall;
IP55 joint cover. Straight elements, with tap- Suspension Tap-off box.
off outlets every 1000 mm. bracket.
on both sides.
Metal end feed unit Switchboard - transformer feed unit Horizontal angle Vertical angle
MR
MEDIUM RATING
Tap-off box complete with terminals for Joint cover Feed units.
cables of up to 25 mm2. Made from self- pre-installed on the
extinguishing plastic material, ensures high elements.
mechanical resistance and resistance to
static currents. Plug-in type boxes can be
inserted and removed when the busbar is
energized.
End cover IP55 outlet cover (accessory) Tap-off box Tap-off box with cover disconnector
GENERAL FEATURES 95
Advantages
PRE-ASSEMBLED MONOBLOC
All trunking components (straight elements, angles, etc.) are provided with
a pre-assembled monobloc which considerably speeds up the installation of
the system and makes transportation and storage operations easier.
EXTREMELY FAST INSTALLATION
The monobloc and the “dynamometric” bolt allow a very fast installation of
the whole line.
DYNAMOMETRIC MONOBLOC
Tighten the “dynamometric” bolt on the monobloc until the head breaks to
electrically connect the elements. The breakage of the bolt head guarantees
long-lasting reliability and safety.
The connection is maintenance free.
In case of a future intervention on the line, the monobloc must be
retightened using the second bolt head with a torque wrench at the correct
settings: 34 Nm (up to 315A Al / 400A Cu) or 55 Nm (up to 800A Al / 1000A
Cu)
CONNECTION FLANGES
If the monobloc has been tightened improperly, the head of the

dynamometric bolt will prevent the mechanical coupling from closing. The
connection flanges and the seals serve as a protection for the element
during transportation and ensure their degree of protection as well as their
mechanical rigidity when being installed.
IP OF PROTECTION
The MR line on “edgewise” position has a standard IP52 protection degree;

by simply adding the plug-outlet covers to the tap-off outlets, the line can
reach an IP55 degree of protection.
MR
MEDIUM RATING
EXCELLENT FIRE RESISTANCE
The MR line has elements provided with a flame barrier (S120 according
to DIN 4102-9 ISO 834) and structures which guarantee that the bus-line
continues to function in case of fire (E120 according to DIN 4102-12).
The fire load of the MR line is extremely low compared to the quantity of
plastic materials needed to insulate cables with the same capacity.
CATALOGUE 97
Advantages
GLOW-WIRE TEST
All plastic materials are resistant and in compliance with the “glow-wire”
test (IEC EN60439-2).
VERSIONS
The MR symbol indicates a busbar with 4 conductors with an equal cross

section (3L+N), and the casing acts as the protective earth conductor (PE);
the MRf (full) line has 5 conductors with an equal cross section (3L+N+PE).
The MR and MRf lines are also available on request in a painted version (RAL
to be defined by the customer).
SIMPLE AND RELIABLE
The “monobloc” connection of the MR line is able to compensate for any

heat expansion affecting the conductors, thus avoiding the need to insert
special expansion elements even in considerably long systems.
If the MR line is installed vertically (riser main) there is no need to install
busbar thrust units because the monobloc prevents the conductors from
sliding.
COMPATIBLE WITH THE SB RANGE
The tap-off boxes of the SB range can be installed without any modifications
on the MR range. This allows existing systems to be extended.
MAXIMUM STRENGTH
The MR range has been designed and manufactured for heavy industrial
environments. The degree of impact-resistance of the casing which houses
this line is the maximum stated in IEC EN60068-2-62: IK10.
MR
MEDIUM RATING
ALUMINIUM AND COPPER RATING
Aluminium 160 250 315 400 500 630 800 -

Copper - 250 315 400 - 630 800 1000
CATALOGUE 99
Line route
Page ... 115

102
105
117
106 106 63-160A tap-off box
110
115
103 121
109
119
114 102 117
119 S120 element with internal flame barrier
105 104
106
110
Right horizontal elbow
Right vertical elbow
Special element > 1500 mm
Wall fixing bracket
Straight element 3000 mm
32A tap-off box with EEC socket
Suspension bracket
Outlet cover IP55
Left end feed unit

Element with 5 outlets
on one side
630-1000A bolton type boxes
MR
MEDIUM RATING
End cover
250-400A tap-off box

Suspension bracket for
vertical elements
Switch disconnector
“Cross” element
Special element < 1500 mm
Right vertical elbow
CATALOGUE 101
Trunking
components
375
1000
IP55
1000
625
75 135 3 METRE STRAIGHT ELEMENTS WITH 3+3 OUTLETS
Straight element with tap-off outlets in fixed position.

L
(PE)* Rating Length No. Item Weight Item Weight
L2
196
162
162
196
(A) (m) outlets (kg) (kg)

N
L3 Aluminium Copper
pe 160 3000 3+3 5040 01 01 19.9 - -
250 3000 3+3 5040 01 02 20.9 5540 01 02 25.7
160-315A Al 400-800A Al 315 3000 3+3 5040 01 03 22.8 5540 01 03 28.1
250-400A Cu 630-1000A Cu 400 3000 3+3 5040 01 04 33.8 5540 01 04 36.9
500 3000 3+3 5040 01 08 37.5
* only on MRf
630 3000 3+3 5040 01 05 41.7 5540 01 05 56.0
800 3000 3+3 5040 01 06 44.3 5540 01 06 72.1
1000 3000 3+3 5540 01 07 83.7
375
500
500
500
3 METRE STRAIGHT ELEMENTS WITH 5 OUTLETS ON ONE SIDE
500
Element with outlets on one side which can be used for riser mains
(see page 122).
625
Rating Length No. Item Weight Item Weight

Aluminium Copper
160 3000 5+0 5040 02 51 19.9
250 3000 5+0 5040 02 52 20.9 5540 02 52 25.7
315 3000 5+0 5040 02 53 22.8 5540 02 53 28.1
400 3000 5+0 5040 02 54 33.8 5540 02 54 36.9
500 3000 5+0 5040 02 58 37.5
630 3000 5+0 5040 02 55 41.7 5540 02 55 56.0
800 3000 5+0 5040 02 56 44.3 5540 02 56 72.1
1000 3000 5+0 5540 02 57 83.7

Conductors Casing Code
Table MR 4 Galvanized ---0---
Conversion MRf 5 Galvanized - - -1- - -
Code MR-P 4 Painted - - -2 - - -
MRf-P 5 Painted - - -3 - - -
3 METRE STRAIGHT ELEMENTS WITHOUT OUTLETS

196
205
Element used for transport/feeder purposes with the possibility of a

3000 derivation between two elements (see bolt-on tap-off boxes).
110
3135 Rating Length No. Item Weight Item Weight
MR
MEDIUM RATING
75
90
Aluminium Copper
160-315A Al • 250-400A Cu 160 3000 0 5040 02 41 19.9
3135 250 3000 0 5040 02 42 20.9 5540 02 42 25.7
315 3000 0 5040 02 43 22.8 5540 02 43 28.1
150
135
400 3000 0 5040 02 44 33.8 5540 02 44 36.9

500 3000 0 5040 02 48 37.5
400-800A Al • 630-1000A Cu 630 3000 0 5040 02 45 41.7 5540 02 45 56.0
800 3000 0 5040 02 46 44.3 5540 02 46 72.1
1000 3000 0 5540 02 47 83.7
STRAIGHT ELEMENTS FROM 1501 TO 2999 mm WITH 2+2 OUTLETS

375 (A) (m) outlets (kg) (kg)
Aluminium Copper
160 1501-2999 2+2 5040 01 51 13.6
250 1501-2999 2+2 5040 01 52 14.1 5540 01 52 16.5
315 1501-2999 2+2 5040 01 53 14.9 5540 01 53 17.7
400 1501-2999 2+2 5040 01 54 23.3 5540 01 54 22.0
625
500 1501-2999 2+2 5040 01 58 25.2
630 1501-2999 2+2 5040 01 55 26.9 5540 01 55 34.3
800 1501-2999 2+2 5040 01 56 28.0 5540 01 56 42.2
1000 1501-2999 2+2 5540 01 57 47.8
In your Purchase Order please specify the required length
(see page 121: How to take measurements).
CATALOGUE 103
Trunking
components
STRAIGHT ELEMENTS FROM 1501 TO 2999 mm WITHOUT OUTLETS
Element used for transport/feeder purposes. Tap-off point possible on the

junction (see bolt-on tap-off boxes).

Aluminium Copper
160 1501-2999 0 5040 01 21 13.6
250 1501-2999 0 5040 01 22 14.1 5540 01 22 16.5
315 1501-2999 0 5040 01 23 14.9 5540 01 23 17.7
400 1501-2999 0 5040 01 24 23.3 5540 01 24 22.0
500 1501-2999 0 5040 01 28 25.2
196
205
630 1501-2999 0 5040 01 25 26.9 5540 01 25 34.3

800 1501-2999 0 5040 01 26 28.0 5540 01 26 42.2
1501 ≤ A ≤ 2999 110
1000 1501-2999 0 5540 01 27 47.8
75
90
160-315A Al • 250-400A Cu In your Purchase Order please specify the required length (see page 121: How to take
measurements).
135
150
400-800A Al • 630-1000A Cu
STRAIGHT ELEMENTS FROM 1000 TO 1500 mm WITH 1+1 OUTLETS

375 (A) (m) outlets (kg) (kg)
Aluminium Copper
160 1000-1500 1+1 5040 01 41 13.6
250 1000-1500 1+1 5040 01 42 14.1 5540 01 42 16.5
315 1000-1500 1+1 5040 01 43 14.9 5540 01 43 17.7
400 1000-1500 1+1 5040 01 44 23.3 5540 01 44 22.0
500 1000-1500 1+1 5040 01 48 25.2
630 1000-1500 1+1 5040 01 45 26.9 5540 01 45 34.3
800 1000-1500 1+1 5040 01 46 28.0 5540 01 46 42.2
1000 1000-1500 1+1 5540 01 47 47.8
In your Purchase Order please specify the required length (see page 121: How to
take measurements).
STRAIGHT ELEMENTS FROM 600 TO 1500 mm WITHOUT OUTLETS
Element used for transport/feeder purposes. Tap-off point possible on the

junction (see bolt-on tap-off boxes).

Aluminium Copper
160 600-1500 0 5040 01 11 13.6
250 600-1500 0 5040 01 12 14.1 5540 01 12 16.5
315 600-1500 0 5040 01 13 14.9 5540 01 13 17.7
205
196
400 600-1500 0 5040 01 14 23.3 5540 01 14 22.0

from 600 to 1500 500 600-1500 0 5040 01 18 25.2
110 630 600-1500 0 5040 01 15 26.9 5540 01 15 34.3
800 600-1500 0 5040 01 16 28.0 5540 01 16 42.2
90
75
1000 600-1500 0 5540 01 17 47.8

160-315A Al • 250-400A Cu
135
150
In your Purchase Order please specify the required length (see page 121: How to take
measurements).
400-800A Al • 630-1000A Cu

630
200
A≥
120
EI
FIRE BARRIER EI120
When ordering, specify the dimension A = ….. mm of the element that will be
equipped with the fire barrier.
Alluminium Copper
external internal external internal
160 554EFB01 554IFB01
250 554EFB01 554IFB02 554EFB01 554IFB01
315 554EFB01 554IFB03 554EFB01 554IFB02
400 554EFB02 554IFB04 554EFB01 554IFB05
500 554EFB02 554IFB06
630 554EFB02 554IFB07 554EFB02 554IFB04
244
244
MR
MEDIUM RATING
800 554EFB02 554IFB08 554EFB02 554IFB06
1000 554EFB02 554IFB07
158 218
554EFB01 554EFB01 Conductors Code

160 - 315A Al 400 - 800A Al MR 4 ------0-
250 - 400A Cu 630 - 1000A Cu MRf 5 - - - - - -1-
In your Purchase Order please specify the required position of the internal fire
barrier. Take the measurement as shown in the Figure. The internal fire barrier is
630mm long.
IP55 OUTLET COVER
Suitable for all MR versions.
Item Weight (kg)

50403601 0.10
CATALOGUE 105
Elbow trunking
components
HORIZONTAL ELBOW (300 + 300 mm) - RIGHT
300
Rating (A) Item Weight (kg) Item Weight (kg)
Aluminium Copper
160 5040 03 01 8.1
250 5040 03 02 8.2 5540 03 02 16.5
300
315 5040 03 03 8.4 5540 03 03 17.7
400 5040 03 04 14.5 5540 03 04 22.0
500 5040 03 08 14.9
630 5040 03 05 15.4 5540 03 05 34.3
800 5040 03 06 15.7 5540 03 06 42.2
1000 5540 03 07 47.8
HORIZONTAL ELBOW (300 + 300 mm) - LEFT

Aluminium Copper
160 5040 03 11 8.1
250 5040 03 12 8.2 5540 03 12 9.2
315 5040 03 13 8.4 5540 03 13 9.6
400 5040 03 14 14.5 5540 03 14 11.0
500 5040 03 18 14.9
630 5040 03 15 15.4 5540 03 15 18.7
800 5040 03 16 15.7 5540 03 16 21.4
1000 5540 03 17 23.3
VERTICAL ELBOW (300 + 300 mm) - RIGHT

300
Aluminium Copper
160 5040 04 01 8.1
250 5040 04 02 8.2 5540 04 02 9.2
300
315 5040 04 03 8.4 5540 04 03 9.6

400 5040 04 04 14.5 5540 04 04 11.0
500 5040 04 08 14.9
630 5040 04 05 15.4 5540 04 05 18.7
800 5040 04 06 15.7 5540 04 06 21.4
1000 5540 04 07 23.3
VERTICAL ELBOW (300 + 300 mm) – LEFT

Aluminium Copper
160 5040 04 11 8.1
250 5040 04 12 8.2 5540 04 12 9.2
315 5040 04 13 8.4 5540 04 13 9.6
400 5040 04 14 14.5 5540 04 14 11.0
160 5040 04 18 14.9
630 5040 04 15 15.4 5540 04 15 18.7
800 5040 04 16 15.7 5540 04 16 21.4
1000 5540 04 17 23.3

Conductors Casing Item
MRf-P 5 Painted - - -3 - - -
SPECIAL HORIZONTAL ELBOW - RIGHT

A Rating (A) Item Item
Aluminium Copper
160 5040 03 21
250 5040 03 22 5540 03 22
B
315 5040 03 23 5540 03 23
400 5040 03 24 5540 03 24
500 5040 03 28
630 5040 03 25 5540 03 25
800 5040 03 26 5540 03 26
1000 5540 03 27
SPECIAL HORIZONTAL ELBOW - LEFT
Rating (A) Item Item

Aluminium Copper
160 5040 03 31
250 5040 03 32 5540 03 32
315 5040 03 33 5540 03 33
400 5040 03 34 5540 03 34
500 5040 03 38
630 5040 03 35 5540 03 35
800 5040 03 36 5540 03 36
MR
MEDIUM RATING
1000 5540 03 37
Dimensions [ mm]
min MAX
250 ≤ A ≤ 900 In your Purchase Order please specify the
250 ≤ B ≤ 900 required length (see page 121: How to take
measurements).
SPECIAL VERTICAL ELBOW - RIGHT
A Rating (A) Item Item

Aluminium Copper
160 5040 04 21
250 5040 04 22 5540 04 22
315 5040 04 23 5540 04 23
B
400 5040 04 24 5540 04 24

500 5040 04 28
630 5040 04 25 5540 04 25
800 5040 04 26 5540 04 26
1000 5540 04 27
SPECIAL VERTICAL ELBOW - LEFT
Rating (A) Item Item

Aluminium Copper
160 5040 04 31
250 5040 04 32 5540 04 32
315 5040 04 33 5540 04 33
400 5040 04 34 5540 04 34
500 5040 04 38
630 5040 04 35 5540 04 35
800 5040 04 36 5540 04 36
1000 5540 04 37
Dimensions [ mm]
min MAX
300 ≤ A ≤ 900 In your Purchase Order please specify the
300 ≤ B ≤ 900 required length (see page 121: How to take
measurements).
CATALOGUE 107
Trunking components
Double elbows
DOUBLE HORIZONTAL ELBOW DOUBLE VERTICAL ELBOW
Right + Left Right + Left
Rating (A) Weight (kg) Weight (kg) Rating (A) Weight (kg) Weight (kg)
160 10.29 160 10.29
250 10.55 12.23 250 10.55 12.23
315 11.06 12.97 315 11.06 12.97
400 18.37 15.72 400 18.37 15.72
500 19.50 500 19.50
630 20.55 25.77 630 20.55 25.77
800 21.20 30.88 800 21.20 30.88
1000 34.55 1000 34.55
Left + Right Left + Right
Rating (A) Weight (kg) Weight (kg) Rating (A) Weight (kg) Weight (kg)
160 10.29 160 10.29
250 10.55 12.23 250 10.55 12.23
315 11.06 12.97 315 11.06 12.97
400 18.37 15.72 400 18.37 15.72
500 19.50 500 19.50
(A) (C) 630 20.55 25.77 630 20.55 25.77
800 21.20 30.88 800 21.20 30.88
1000 34.55 (A) (C) 1000 34.55
(B)
Dimensions [mm] Dimensions [ mm]

min. MAX. min. MAX.
(B)
250 ≤ A, B,C ≤ 900 300 ≤ A, B,C ≤ 900
DOUBLE VERTICAL ELBOW + HORIZONTAL ELBOW DOUBLE HORIZONTAL ELBOW + VERTICAL ELBOW
Aluminium Aluminium
Rating (A) Weight (kg) Rating (A) Weight (kg)
160 10.29 160 10.29
250 10.55 250 10.55
315 11.06 315 11.06
400 18.37 400 18.37
500 19.50 500 19.50
630 20.55 630 20.55
800 21.20 800 21.20
1000 34.55 1000 34.55
DX + DX DX + SX
DX + DX DX + SX
Copper Copper
Rating (A) Weight (kg) Rating (A) Weight (kg)
250 12.23 250 12.23
315 12.97 315 12.97
400 15.72 400 15.72
SX + DX SX + SX 630 25.77 630 25.77
SX + DX SX + SX
800 30.88 800 30.88
(A) 1000 34.55 (A) (C) 1000 34.55
(C)
Dimensions [ mm] Dimensions [ mm]

min. MAX. min. MAX.
(B)
(B)
300 ≤ A, B,C ≤ 900 300 ≤ A, B,C ≤ 900

MRf-P 5 Painted - - -3 - - -
HORIZONTAL “TEE” ELEMENT (300 + 300 + 300 mm)
Rating (A) DX 1 DX 2 SX 1 SX 2 Weight (kg)

Aluminium
160 5040 07 01 5040 07 11 5040 07 21 5040 07 31 11.2
250 5040 07 02 5040 07 12 5040 07 22 5040 07 32 11.4
315 5040 07 03 5040 07 13 5040 07 23 5040 07 33 11.8
400 5040 07 04 5040 07 14 5040 07 24 5040 07 34 18.4
500 5040 07 08 5040 07 18 5040 07 28 5040 07 38 19.5
DX ➊ 630 5040 07 05 5040 07 15 5040 07 25 5040 07 35 20.0
800 5040 07 06 5040 07 16 5040 07 26 5040 07 36 20.5
DX ➋ Rating (A) DX 1 DX 2 SX 1 SX 2 Weight (kg)

Copper
250 5540 07 02 5540 07 12 5540 07 22 5540 07 32 12.8
315 5540 07 03 5540 07 13 5540 07 23 5540 07 33 13.4
400 5540 07 04 5540 07 14 5540 07 24 5540 07 34 15.7
630 5540 07 05 5540 07 15 5540 07 25 5540 07 35 24.4
800 5540 07 06 5540 07 16 5540 07 26 5540 07 36 28.5
1000 5540 07 07 5540 07 17 5540 07 27 5540 07 37 31.3
SX ➊ SX ➋
The various versions allow any type of path and are different from the monoblocs
position and branch point.
300 300 Special dimensions are available on request.
MR
MEDIUM RATING
300
CROSS ELEMENT (300 + 300 + 300 + 300 mm)

Aluminium Copper
160 5040 30 01 15.5
250 5040 30 02 15.7 5540 30 02 17.6
315 5040 30 03 16.1 5540 30 03 18.4
400 5040 30 04 27.5 5540 30 04 21.1
500 5040 30 08 29.3
630 5040 30 05 29.1 5540 30 05 35.2
800 5040 30 06 29.5 5540 30 06 40.2
300 300 1000 5540 30 07 43.7
300
300
CATALOGUE 109
Feed units
and end covers
RIGHT FEED UNIT

Aluminium Copper
160 5040 11 01 5.70
cables 250 5040 11 02 5.85 5540 11 02 6.10
input
LEFT FEED UNIT

Aluminium Copper
550 160 5040 11 11 6.80
250 5040 11 12 6.85 5540 11 12 7.20
100
2 2 2
Cable connection: max. sect. (3x120mm + 1x70mm ) or (3x150mm ) max PG 48
240
200 350
550
100
240
350 200
END COVER
Rating (A) Capacity (A) Item Weight (kg)

Aluminium Copper
160 - 250 - 315 Al 250 - 315 - 400 Cu 5040 31 01
400 - 630 - 800 Al 630 - 800 - 1000 Cu 5040 31 02
Suitable for all MR versions.
Ensures the closure and the IP55 degree of protection (EN 60529).
175
240

MRf-P 5 Painted - - -3 - - -
METAL FEED UNITS - RIGHT
Upon request, the feed units are available with AC23 switch disconnector installed.

Aluminium Copper
160 5040 11 21 16.64
250 5040 11 22 16.76 5540 11 22 17.37
315 5040 11 23 17.03 5540 11 23 17.70
400 5040 11 24 18.32 5540 11 24 18.88
500 5040 11 28 20.00
630 5040 11 25 19.43 5540 11 25 21.17
800 5040 11 26 19.80 5540 11 26 23.30
400
1000 5540 11 27 24.83

The box is shipped with its body part positioned on the inside to reduce its overall
dimensions. Take it out and screw it into the position shown here.
250 600
850 Back side cable entry hole: 180x290 mm. The dimensions of the bars and holes
are described in the corresponding rating of the Board/Transf on page 112.
40
290
METAL FEED UNITS - LEFT
MR
MEDIUM RATING
The box is shipped with its body part positioned on the inside to reduce its overall
dimensions. Take it out and screw it into the position shown here.

Aluminium Copper
160 5040 11 31 17.74
250 5040 11 32 17.76 5540 11 32 18.47
315 5040 11 33 17.83 5540 11 33 18.70
400 5040 11 34 23.22 5540 11 34 19.58
500 5040 11 38 23.20
630 5040 11 35 23.63 5540 11 35 26.07
800 5040 11 36 23.70 5540 11 36 27.80
1000 5540 11 37 29.03
400
Back side cable entry hole: 180x290 mm. The dimensions of the bars and holes
are described in the corresponding rating of the Board/Transf on page 112.
600 250
850
40
290
CATALOGUE 111
Feed units Conversion MRf
Code MR-P
5
4
Galvanized
Painted
- - -1- - -
- - -2 - - -
MRf-P 5 Painted - - -3 - - -
INTERMEDIATE FEED UNIT
Used to power a busbar from any intermediate point on the connection between
two elements. The intermediate end feed unit is also used for reducing the
voltage drop of the line. (see pag. 174).

Aluminium Copper
160 5040 12 01 17.27
250 5040 12 02 17.13 5540 12 02
315 5040 12 03 16.88 5540 12 03
400 600 400 5040 12 04 22.06 5540 12 04
500 5040 12 08 22.65
630 5040 12 05 23.24 5540 12 05
800 5040 12 06 23.02 5540 12 06
290
1000 5540 12 07
NOTE: Back side cable entry hole: 180 x 290 mm
BOARD/TRANSFORMER FEED UNIT - RIGHT
Feed unit for direct connection of the busbar to an electric board or to the LV
terminals of a distribution transformer.
250

Aluminium Copper
140
160 5040 10 01 4.9

65
250 5040 10 02 5.1 5540 10 02 5.7
315 5040 10 03 5.3 5540 10 03 6.0
400 5040 10 04 6.4 5540 10 04 9.2
500 5040 10 08 6.9
630 5040 10 05 7.5 5540 10 05 9.3
800 5040 10 06 7.9 5540 10 06 11.4
1000 5540 10 07 12.9
250
BOARD/TRANSFORMER FEED UNIT - LEFT

140
65 Feed unit for direct connection of the busbar to an electric board or to the LV
terminals of a distribution transformer.
340 Ø9 Rating (A) Item Weight (kg) Item Weight (kg)

Aluminium Copper
➊ ➋
125 125
160 5040 10 11 6.0

280
250 5040 10 12 6.1 5540 10 12 6.7

Ø11 Ø11 315 5040 10 13 6.2 5540 10 13 7.0
75 75 75 75 400 5040 10 14 11.3 5540 10 14 7.8
20
20
500 5040 10 18 11.4

50
30 630 5040 10 15 11.7 5540 10 15 14.2
90 800 5040 10 16 11.8 5540 10 16 15.9
1000 5540 10 17 17.1
Al Cu
MR 160A 250A
➊ 250A 315A
315A 400A
MR 400A 630A
➋ 500A 800A
630A 1000A
800A

Tap-off boxes without
disconnecting device
STANDARD VERSIONS
Rating Protective component and setup Item Weight (kg)

1 1 32A DIN Rail (8 modules) 5041 40 61 1.60
100
1 32A 3x10.3 x 38mm - Fuse carrier 5041 40 62 1.75
216
260
1 32A Transparent door and DIN Rail (4 modules) 5041 40 63 1.70
2
100

216
1 350 16A 3xD01 - Fuse carrier and DIN Rail (8 modules) 5041 40 68 2.07
Fuses not supplied

Cable gland included
1 32A 3xD02 - Fuse carrier and DIN Rail (8 modules) 5041 40 69 2.15
MR
MEDIUM RATING
Fuses not supplied
Cable gland included
2 32A DIN Rail (12 modules) 5041 40 71 1.90
WITH INTERNAL WIRING
1 Rating Protective component and setup Item Weight (kg)

Fuses not supplied 16A 3xD01 - Fuse carrier, 5041 41 11 2.29
transparent door,
3 16A standard Schuko sockets
2
16A 3xD01 - Fuse carrier, 5041 41 62 2.60
Fuses not supplied transparent door,
1 CEE 3P+N+T 16A socket
2
32A 3xD02 - Fuse carrier, 5041 41 71 2.79
Fuses not supplied
transparent door,
1 CEE 3P+N+T 32A socket
2
16A 3xD01 - Fuse carrier, 5041 41 61 2.96
Fuses not supplied
transparent door, and DIN Rail.
2 CEE 3P+N+T 16A sockets
Bearable energy
400 .103 A2s
Max. power losses

Version 1 16W
2 20W
Modules 17.5 mm.
CATALOGUE 113
Tap-off boxes without
disconnecting device
WITH INTERNAL WIRING
Rating Protective component and setup Item Weight (kg)

16A 4P 16A MCB curve B, 5041 41 30 2.29
1 1
100
transparent door and DIN Rail (4 modules)
1 16A 4P 16A MCB curve C, 5041 41 28 2.29

216

260
1 32A 4P 32A MCB curve C, 5041 41 44 2.36

1 16A (1P 16A MCB curve B) 5041 41 22 2.13

3 16A Schuko sockets
16A (1P+N 16A MCB curve B) 5041 41 21 2.10

1
2 16A (4P 16A MCB curve C) 5041 41 85 3.23

2
100
transp. door (8 modules),

Fuses not supplied 2 EEC 3P+N+T 16A sockets
16A 3x (1P+N 16A MCB curve C) 5041 41 81 3.05

2
216

3 EEC 2P+T 16A sockets
350
32A (4P 32A MCB curve C) 5041 41 92 3.06
2
1 EEC 3P+N+T 32A sockets
16A Transparent door (4 modules), 5041 42 21 1.83

1 3 16A Schuko sockets
16A Set up for MCB (8 modules) 5041 42 51 1.94

1

2 3 EEC 2P+T 16A sockets

2 2 EEC 3P+N+T 16A sockets

2
2 EEC 3P+N+T 32A sockets
Bearable energy
400 .103 A2s
Max. power losses

Version 1 16W
2 20W
Modules 17.5 mm

WITH FUSE CARRIER
45 130
These tap-off boxes are made from thermoplastic material strengthened with
fibreglass. They fit all MR versions and are provided with a set of three fuse
carriers.
200
A Rating (A) Fuse carrier Figure 5 conductors code Weight (kg)

32A MR - MRf
3 3 32 ø10.3x38 A 5565 50 51 0.85
115 400 63 ø22x58 B 5505 50 52 3.20
125 NH 0 B 5505 50 53 3.35
125 NH 00 B 5505 50 57 3.35
160 NH 0 B 5040 40 04 3.60
250
250 NH 1 F 5565 50 57 14.90

B 400 NH 2 F 5565 50 58* 15.80
4 63-160A 4 * Neutral section 50%.
FOR MCBS WITH TRANSPARENT DOOR
All tap-off boxes with a transparent door are equipped with a DIN 50022 rail for
modular devices. The transparent door of the box lets you access the equipment
without opening the cover, thus isolating the load connected.
C
4 Rating (A) DIN modules Figure 5 conductors item Weight (kg)
MR - MRf
MR
MEDIUM RATING
63 8 D 5505 50 86 3.20
63 11 E 5505 50 88 3.60
125 8 D 5505 50 56 3.20
125 11 E 5505 50 68 3.60
125 4 C 5505 50 66 3.00
D 160 4 C 5040 40 24 3.60
4 400 7 G 5505 50 70* 13.40
400 11+11 H 5505 50 71* 15.30
* Neutral section 50%.
EMPTY READY FOR MCBS

E
4 These boxes can be installed on the tap-off outlets of the MR. They can
be plugged in and unplugged from the busbar only when the cover of the
box is open i.e. when the tap-off is isolated. Boxes can be installed and
200 560 disconnected from the energized busbar. The same box can be installed both
on Aluminium and Copper conductors.
300
Rating (A) Info Figure 5 conductors item Weight (kg)

MR - MRf
F 125 empty B 5505 50 55 2.90
250-400A 400 empty F 5565 50 59* 14.30
5 5
* Neutral section 50%.
G
5
H
5
CATALOGUE 115
Tap-off boxes with disconnecting
device on the cover
WITH FUSE CARRIER
Tap-off box with galvanized and painted steel sheet structure. Metal boxes
are suitable for heavy loads and are used to shield electric fields caused by
flows of current.
Rating (A) Fuse Figure 5 conductors item Weight (kg)

P Side cables input Q 7 Side cables PE + FE **
70 x 105 input 63 CH 22 (ø22x58) P 5041 40 21 8.75
6 R 8 150 x 220 125 NH 00 P 5041 40 22 8.90
160 NH 00 P 5041 40 23 9.10
185
250 NH 2 Q 5041 40 24
400
400 NH 2 Q 5041 40 26
630 NH 3 R 5041 40 25
240
6 P WITH SWITCH DISCONNECTOR (AC23)
Tap-off box with galvanized and painted steel sheet structure. Metal boxes
are suitable for heavy loads and are used to shield electric fields caused by
250 600
flows of current.
Rating (A) Fuse Figure 5 conductors item

PE + FE **
360
63 NH00 P 5041 16 01
125 NH00 P 5041 16 22
7 Q 160 NH0 P 5041 16 23
250 NH1 Q 5041 16 24
284 750 400 NH2 R 5041 16 25
630 NH3 R 5041 16 46
These tap-off boxes are equipped with a switch disconnector (AC23) and a fuse
carrier. The disconnector switch is operated through a rotary handle on the cover.
410
Note: It is not possible to open, close, install or pull out the tap-off box if the
switch is in “ON” position.
8 R
EMPTY VERSION
These boxes can be installed on the tap-off outlets of the MR. They can
be plugged in and unplugged from the busbar only when the cover of the
box is open i.e. when the tap-off is isolated. Boxes can be installed and
disconnected from the energized busbar. The same box can be installed both
on Aluminium and Copper conductors.
Rating (A) Figure 5 conductors item

PE + FE **
63 P 5041 40 01
125 P 5041 40 02
160 P 5041 40 03
250 Q 5041 40 04
630 R 5041 40 05
“PE+FE” tap-off boxes have separate terminals for the two earths whereas the
“PE” boxes have parallel earths (casing and conductor). They can be customized
with MCBs by various manufacturers. Boxes available with factory installed circuit
breakers.
* PE Protective earthing
** FE Functional earthing

Tap-off boxes
bolt-on type
WITH SWITCH DISCONNECTOR AND FUSE CARRIER
“Bolt-on” tap-off boxes. They make use of the joint between straight elements
as a connection for the junction. As this connection affects live conductors, it
can NOT be carried out when the line is energized - the line has to be isolated.
Rating (A) Dimension Circ. breaker Fuse Item Item

Aluminium 630 800
630 9 AC23 NH3 5040 18 01 5040 18 02
800 10 AC23 NH4 - 5040 18 04
1000 10 AC23 - -
9 10
Rating (A) Dimension Circ. breaker Fuse Item Item Item

280 750 Copper 630 800 1000
630 9 AC23 NH3 5540 18 01 5540 18 02 5540 18 03
800 10 AC23 NH4 - 5540 18 04 5540 18 05
1000 10 AC23 NH4 - - 5540 18 06
400
Cable entry plate (mm)

Type 9 180 x 290
9 630A 10 210 x 380
MR
MEDIUM RATING
300 1050
450
10 800-1000A
CATALOGUE 117
Tap-off box
installation
STRAIGHT ELEMENT WITH 3 OUTLETS
Edgewise Riser mains

The numbers in the squares refer to the dimensions of the tap-off
boxes. (see previous pages)
1 2 3
1 2 1 2 3 4
3 4 4 5 6
1 2 5 6 7 8
3 4 5 6
1 2 5 6
3 4 7 8
5 6
1 2 3 4
7 8 1 2 1 2 3
3 4 5 6 7 8
4 5 6
5 6
1 2
7 8
3 4
5 6
1 2
7 8
3 4 1 2 3 1 2 3
9 10
5 6 4 5 6
4 5 6
9 9
10
STRAIGHT ELEMENT WITH 3 OUTLETS
Edgewise Riser mains

The numbers in the squares refer to the dimensions of the tap-off
boxes. (see previous pages)
1 2 3 1 2 3
4 5 6 4 5 6
1 2 NOT
1 2 3
1 2 3 4 USABLE
4 5 6
3 4 5 6
1 2
3 4 5 6 1 2 3
1 2 1 2 3
3 4 5 6 4 5 6
1 2 4 5 6
3 4 5 6
9 10
5 6 NOT 1 2 3
USABLE 4 5 6
1 2 3 1 2 3
4 5 6 4 5 6
9 9
In elements with 5 outlets, tap-off boxes with dimension 10
5 do not allow the possibility of installing other boxes on
the next outlet

Fixing
elements
SUSPENSION BRACKETS
Rating Installation Figure Item Weight (kg)

Al Cu
160 250
250 315 1 bracket every 2 metres of line A 5063 20 01 0.55
315 400
40
400 630
C
500
A-B 630 800 1 bracket every 2 metres of line B 5063 20 03 0.60
800 1000
slot Ø 9 x 30 slot Ø 9 x 30 slot Ø 11 x 33
83 Wall spacer. Required when the bracket needs to be fixed directly to the wall.
148 208
112 172 40 mm wall spacer C 5063 22 05 0.05
slot Ø 9 x 15
206
143
260
260
146
146
C
A B
SUSPENSION BRACKETS FOR VERTICAL ELEMENTS
MR
MEDIUM RATING
Suspension bracket for vertical elements. Suitable for riser mains up to 4 m
and for weights up to 300 kg. It is to be used together with 50632001/3.
Installation Usage Figure Item Weight (kg)

1 bracket at the base of the riser mains max 4 m. D 5040 37 11 1.05
SUSPENSION BRACKETS WITH SPRINGS FOR VERTICAL ELEMENTS
Suspension bracket with tie-rods for riser mains. This bracket is used in
vertical applications. Use one bracket every 300 Kg (see weight table).
Installation Usage Figure Item Weight (kg)

1 bracket every 300 kg. Section longer E 5040 37 12 1.20
than 4 m.
WALL BRACKET HOLDER

11x25 450 / 550 / 750
Adjustable arm both in height and in depth. The bracket holder can be combined
L
with the MR - MS - TS brackets.
170
60
Arm length Load on end Item Weight (kg)

500
L= 0.45 m p max= 80 kg 5063 22 12 2.80

L= 0.55 m p max= 68 kg 5063 22 13 3.00
50 25x7
40
L= 0.75 m p max= 50 kg 5063 22 14 3.50

P
CATALOGUE 119
Fixing
elements
CEILING BRACKET HOLDER WITH:
Slots 11 x 25
Ceiling bracket holder with a base to be fixed to the ceiling and a drilled
98
U-shaped section bar available in various lengths. The section bar holes are
98 suitable for being installed with the MR brackets.
130
Components Fuse carrier Figure Item Weight (kg)
A Ceiling flange A 5063 22 01 2.80
100 U-shaped bar L= 0.50 B 5063 22 02 3.00
240
U-shaped bar L= 1 C 5063 22 03 3.50

U-shaped bar L= 2 D 5063 22 04 3.50
57
L
50 30
B C D
ø 8.2
500 / 1000 / 2000
100
ø 11
BEAM BRACKET HOLDER:
Bracket holder for beam fixing. This bracket holder has a bracket and two
clamps that are hooked to the wings of the beam.
Components Figure Item Weight (kg)

Beam bracket base p max= 65 kg A 5063 22 10 0.90
Beam clamp B 5063 22 11 0.90
45
40
A
P
540
147 ø7 8.5x13
65
50
175

Determination of the measurements
for special elements
STRAIGHT ELEMENTS
Always take
measurements on the
long side on the metal
casing as shown in the
figure. For simplicity’s
sake, it will be
referred to as “long
casing”
The length of the

straight elements
can range from 600 L
mm to 3000 mm.
ELBOWS
A B
MR
MEDIUM RATING
B
When using
elbows, the
dimension should
be measured from
the long casing
B
to the axis of the

element.
B
A
A
MINIMUM FIXING DISTANCES
Minimum fixing distances Wall fixing

Ceiling fixing
110 mm
OK
min.
Wall
Spacer
5063 22 05
min.
80 mm
Do not fix the bracket directly

on the wall. Use the special
spacer 5063 22 05.
CATALOGUE 121
Rising
mains
N L3 How to design the system

E L2
L1 P
– ➐
➊ Use a LH end feed unit.
This allows the neutral bar to be positioned
on the right side of the busbar, hence the
cable exit of the tap-off boxes is located
downwards.
➏
➋ Use one or more suspension brackets for
the vertical elements, according to the
weight of the whole rising mains.
For risers that are shorter than 4 metres,
➌ fix to the base with code 50403711; when
longer, use a suspension bracket code
50403712 every 300 kg of rising main.
➎ ➌ Use a standard suspension bracket with

a 40mm spacer every 2 metres of rising
mains.
➑
➍ ➍ Use straight elements with 5 outlets on

one side.
➎ Use a straight element with fire barrier for

each compartment floor.
It is necessary to specify the position of the
internal fire barrier before placing an order
(see page 75).
➏ The tap-off boxes can be installed in the

tap-off outlets and near the connection
between the elements.
➋
➐ At the end of the riser mains, position the

IP55 end cover.
Before installing the end cover remove the
monobloc located on the last element.
➑ Put the outlet covers into the tap-off

outlets in order to guarantee the IP55
➊ degree of protection.

SB/MR ADAPTER ELEMENT
SB MR
The old SB line has now been replaced by the MR range, hence it
is no longer possible to find elements and accessories for it. If it is 5 0 4 0 02 2 1
necessary to replace or add some trunking components to the SB
line, there is an adapter that can make it compatible with the MR
line. Tap-off boxes and fixing accessories are compatible between
the two lines. Conductors
0 Aluminium
5 Copper
How to arrange the item
Casing / No. of conductor
MR
0 Galvanized
1 Full Galvanized
2 Painted
3 Full Painted
SB Type
L1
PE SX 2 Right
L2 3 Left
N
L3
Rating
MR
MEDIUM RATING
1 160A
2 250A Item example
3 315A
DX 4 400A 50400226 means
5 630A Aluminium
6 800A Galvanized
7 1000A R type
SB
8 500A 800A
L1
PE
L2 55420235 means
N Copper
L3 Full Galvanized
L type
630A
1200
350 600 250
400
40
290
CATALOGUE 123
TS - TROLLEY SYSTEM
63 - 250A
124
SECTION CONTENTS
126 General features
132 TS5 Trunking components
134 TS5 Accessories
136 TS250 Trunking components
137 TS250 Accessories
TS
TROLLEY SYSTEM
139 MTS63 Trunking components
140 MTS63 Trunking accessories
141 Fixing supports
125
TS
The TS (Trolley System) is part of the Zucchini range
used for supplying power to moving devices such as:
overhead cranes, traversing motors, assembly lines,
etc.
The main features of the TS range are:
• quick installation thanks to the electric terminal

junction;
• wide range of fixing accessories;
• suitable for straight and curved sections (only for
horizontal changes of direction);
• compliance with Standard IEC 60439-1 and 2;
• rated at average room temperature of 40°C for a Automated warehouses
• available in the following versions: 3L+N+PE (5
conductors) for ratings from 63-70-110-150A and
3L+PE (4 conductors), for 250A rating in which the
loads connected are normally three-phase motors.
Cranes
Suspension bracket
Straight element
Trolley Feed unit
126 TS - TROLLEY SYSTEM

The components and the features of the TS straight
elements are:
• casing made with a hot galvanized steel (Senzimir);

• sheet metal thickness: 1.2 mm (1.5 mm for 250A);
As for the 63A (MTS63) rating, the casing is made
of extruded aluminium with a minimum thickness
of 1.4 mm; it has good mechanical rigidity and
preserves its linearity over time.
• number of conductors: 5 conductors with the same
section 3L+N+PE (4 for the TS 250A), shaped to
guarantee excellent mechanical strength. The
conductors are made of 99.9% pure electrolytic Work station installation
copper;
• separation between the conductors using fibreglass
reinforced plastic material ensuring a V1 self-
extinguishing degree (according to UL94) and in
compliance with the glow-wire test according to
IEC 60695-2-10;
• the slot along the underside of the busbar allows
a current trolley to slide in it. The size of the slot
ensures an IP20 degree of protection;
• an independent electrical junction terminal system
TS
TROLLEY SYSTEM
(made of bronze plates) for fast and reliable
connection of the live conductors and the PE. The
terminals make an electric connection between the
conductors, with a smooth flat lower part in order
to make the trolleys slide more easily. The whole Installation for mobile machinery
busbar is “fire retardant” in compliance with the
standard IEC 60332-3.
Crane installation
GENERAL FEATURES 127

TS
■ FEED UNITS
Allows you to electrically power the TS busbar Feed unit
through a cable line; the installation is carried
out with a quick terminal connection as with the
straight elements. The entrance point of the cables
is generally positioned on the back side of the feed
unit. The TS range has centre feed units which can be
installed wherever there is a junction between the
straight elements.
Intermediate feed unit
■ END COVER
End cover
■ FIXING SUPPORTS
necessary to use a bracket which serves as a collar
around the busbar. An electrical junction, which can
also serve for suspending the busbar, is available on
the TS line. The bracket has holes so it can be easily
paired with the supports available in the Zucchini
catalogue. Coupling clamp with suspension bracket

■ TROLLEYS
These are used for connecting and supplying power
for 25A – 40A – 80A or 160A three-phase loads (in the
coupled version); their features include:
• The trolleys are equipped with 5 graphite brushes

(3L+N+PE) which, due to the spring action, keep the
correct pressure on the conductors enabling them
to pick up current from the line while the trolley is
moving (travelling) inside the TS busbar.
• The trolleys can be coupled with a mechanical joint so
as to pickup twice the rated current of a single trolley.
• The trolley is coupled to the motor with a “drive arm”
which receives the movement from the same electric
motor supplying power to it.
• The drive arms are connected to the trolleys with
special springs which reduce the acceleration
(so-called “sudden pulls”) when starting up and when
braking;
• Maximum travelling speed of the trolleys is 90 m/min
(150 m/min for the MTS 63A). 40A trolley
• Availability, on request, of a box with a set of three
fuse carriers, used as an accessory, to protect the cable
from overcurrents.
• compliance with all insulating plastic components
TS
TROLLEY SYSTEM
according to the glow-wire test (IEC 60695-2-10) with
V1 self-extinguishing degree (UL94).
• Standard IP20 degree of protection without using
additional accessories.

additional elements
Depending on the different installation requirements covers. However, when there are lines with several
Zucchini can provide various technical solutions: operating trolleys or when using very long lines, it is
recommended to use an inserting centre element to
a) curved elements: available for making changes of make maintenance operations on the trolleys easier.
direction (only horizontally) up to a minimum radius The standard degree of protection is IP20;
of curvature of 1.5m. There is a quick connection,
as with the straight elements. Standard trolleys slide c) straight lengths with thermal expansion device.
efficiently even within the curved sections of the line. These elements are necessary in lines exceeding
The standard degree of protection is IP20; 35-40 m in length. Expansion elements absorb and
compensate the thermal expansion of the conductors
b) straight elements with trolley introduction device: preventing them from losing their linearity, avoiding
these elements are provided with an access door the reduction of the air insulation distances and
on the underside. With this door open, it is possible obstructing the sliding action of the trolleys.
to insert or remove a trolley from the line. Trolleys
can generally be put into the line near the end
The end cover The suspension bracket can Straight elements.

completes the be positioned anywhere
installation of the along the busbar.
lines and guarantees
the IP20 degree of
protection of the line.
End feed unit End cover Electrical and mechanical joint Suspension and joint bracket

TS
TROLLEY SYSTEM
Trolley. It slides on the Suspension and joint End feed
element, ensuring contact with bracket. units.
the conductors.
Suspension bracket 40A trolley

Trunking components
TS5 - IP20
STRAIGHT ELEMENT
Three-pole + Neutral + copper earthing conductor:
Rating 70-110-150A Rating (A) Item L=3000 Item L=1500 Weight (kg)
70 80520101 12
110 80530101 12.5
150 80540101 13
70 80530102 6
L = 3000 110 80530102 6
L = 1500 150 80540102 6.5
The element includes the following:
• a galvanized metal plate shaped to provide good mechanical strength and rigid
PVC section bars.
• Polyamide resin busbar holder supports reinforced with fibreglass with a high
degree of insulation.
L3 L2 L1 N • Electrolytic copper busbars ETP 99.9 which allow the trolley to slide easily.
65.5
98
3 m STRAIGHT ELEMENT
With trolley introduction device
Rating (A) Item L=3000 Weight (kg)

70 80530201 13
L = 3000 110 80530201 13
150 80540201 13.5
The trolley can be easily inserted with this device, and a perfect running
plane is ensured after the closure.
3 m STRAIGHT ELEMENT WITH EXPANSION JOINT

70 80530301 14
110 80530301 14
150 80540301 14.5
It compensates the expansion effects of the busbar conductors resulting from
L = 3000 the temperature variations of the conductors. It is recommended to use it every
35-40m of line.
CURVED ELEMENT
Rating (A) Item L=3000

70 80530401
110 80530401
150 80540401
Rmin = 1500 Curved elements can be ordered with any radius of curvature, to a minimum of
1500 mm. Lines with curved elements can be used with our standard trolleys.

Accessories
TS5 - IP20
FUSE CARRIER BOX FOR LINES RANGING FROM 70A TO 250A
Rating (A) Item L=3000

max 160 80045504
Set of three NH 00 fuse carriers.
Fuses not included

180
500
320
130
240
END FEED UNIT
Rating (A) Item

70 80541001
110 80541001
115
150 80541001
The end feed unit can be installed at either end of a busbar.
150 115

130
Rating (A) Item
TS
TROLLEY SYSTEM
70 80541101
110
110 80541101
150 80541101
Used to power a busbar from any intermediate point. The intermediate feed unit
is also used for reducing the voltage drop of the line.
240
CATALOGUE 133
Accessories
TS5 - IP20
COUPLING CLAMP
Rating (A) Item

70 80542001
95
72
110 80542001
150 80542001
Use one piece for each element.
120
Provides the mechanical and electrical connection between two elements.
SUSPENSION COUPLING CLAMP

62 5
Ø 6. Rating (A) Item
15
60
slot 6.5 x 70 80542002

110 80542002
150 80542002
95
Provides the mechanical and electrical connection between two elements as well
72
as a fixing support point
120
INTERMEDIATE SUSPENSION BRACKET

62 5
Ø 6. Rating (A) Item
15
60
slot 6.5 x 70 80042101

110 80042101
150 80042101
95
It allows the possibility to hang the busbar anywhere along the line. Use one
every 2 metres
50
END COVER
98
Rating (A) Item
70 80531301
92
110 80531301
150 80541301
120
The end cover can be installed at either end of the busbar.

40A 3P + N + PE TROLLEY
160 Item
80545002
97 The 40A trolley has graphite contacts which ensure electrical continuity. An 80A
rating can be achieved by connecting two trolleys in parallel using the coupling
bracket (code 80045203). It works properly up to a sliding speed of 90m/min
and withstands weights up to 30 kg.
(A)
182
(A)
Always pull the trolley by means of its springs.
DRIVE ARMS
Item Model
80045201 standard
80045202 dual
In order to have a perfect alignment and an excellent sliding action, a driving arm
is essential. It adjusts the trolley both horizontally and vertically.
400
TS
TROLLEY SYSTEM
644
BRACKET FOR COUPLING TROLLEYS

150 Item
80045203
The coupling bracket can connect two trolleys together, thus allowing you to
obtain 80A.
CATALOGUE 135
Trunking components
TS250 - IP20
STRAIGHT ELEMENT
Trolley System - Three-pole + copper earthing conductor:
Rating 250A Rating (A) Item L=3000 Item L=1500 Weight (kg)
250 82200101 29.2
250 82200102 15
• A galvanized metal plate shaped to provide good mechanical features.
• Polyamide resin busbar holder supports reinforced with fibreglass with a high
degree of insulation.
L = 3000 • Electrolytic copper phase conductors - ETP 99.9%
L = 1500 • Two rigid PVC edges ensure an IP20 protection degree against direct contacts.
L3 L2 L1
89
14
144
With trolley introduction device

250 82200201 29.2
The trolley can be easily inserted with this device, thus making it possible to line
L = 3000 it up so as to achieve a perfect running action after the closure. The element with
the trolley introduction shall be used for very long lines (> 20m).
With expansion joint

250 82200301 32
It compensates the expansion effects of the busbar conductor thermal expansion
L = 3000 when the temperature changes.
It is recommended to use them every 35-40m of line.

Accessories
TS250 - IP20
END FEED UNIT
Rating (A) Item

250 82001001
The end feed unit can be installed at either end of a busbar.
125
140
330

350
Rating (A) Item
250 82001101
Used to power a busbar from any intermediate point. The intermediate feed unit
is also used for reducing the voltage drop of the line.
140
225
COUPLING CLAMP
Rating (A) Item

137
250 82002001
Use one piece for each element.
Provides the mechanical and electrical connection between two elements.
200
TS
TROLLEY SYSTEM
108 SUSPENSION COUPLING CLAMP
Ø 6.5
60
15 Rating (A) Item

slot 6.5 x
250 82002101
Provides the mechanical and electrical connection between two elements as well
137
as a suspension point.
200
108 INTERMEDIATE SUSPENSION BRACKET

Ø 6.5
60
slot 6.5 x
15 Rating (A) Item
250 82002101
It allows the possibility to hang the busbar anywhere along the line.
Use one every 2 metres
120
70
143 END COVER
Rating (A) Item

250 82001301
137
The end cover can be installed at either end of a busbar.
200
CATALOGUE 137
Accessories
TS250 - IP20
80A 3P + T TROLLEY
186
Item
144
82205001
The driving action of the trolleys shall always be carried out with its springs.
The trolley used for the 250A (3PH+T) Trolley line is available for an 80A rating.
The contacts are of the sliding type, two for each phase. The earth contacts are
210
located beside the trolley and ensure a constant and efficient contact. It works
properly up to a sliding speed of 90m/min and withstands weights up to 30 kg.
DRIVE ARMS
Item Model
80045201 standard
80045202 dual
In order to have a perfect alignment and an excellent sliding action, a
driving arm is essential. It adjusts the trolley both horizontally and vertically.
400
644
BRACKET FOR COUPLING TROLLEYS

150
Item Description
80045203 The coupling bracket can connect two trolleys together,
thus allowing you to obtain 160A.

Trunking components
MTS63-IP23
STRAIGHT ELEMENT
Three-pole + Neutral + copper earthing conductor:
Rating 63A Rating (A) Item L=3000 Item L=1500 Weight (kg)
Suitable for manual drive 63 84500101 5
63 84500111 2.5
• An extruded anodised aluminium casing shaped to provide a section with strong
mechanical features.
• Internal conductor holder sheath made of rigid PVC
• Electrolytic copper phase conductors - ETP 99.9%
L2 L1
57
N L3
44.8
TS
TROLLEY SYSTEM
CATALOGUE 139
Trunking components
MTS63-IP23
R END FEED UNIT + R COVER
Rating (A) Item Weight (kg)

63 84501001 1
L END FEED UNIT + L COVER

63 84501002 1.5
25A TROLLEY
Item Weight (kg)

84505001 0.32
The 25A trolley has graphite contacts which ensure electrical continuity. It works
properly up to a sliding speed of 150 m/min and withstands weights up to 30 kg.
BRACKETS
B
A
Type Item Description Weight (kg)
A 71003001 Standard suspension bracket -
B 84502101 Ceiling suspension bracket -
FUSE CARRIER BOX (FROM 10.3 TO 38)
Item Weight (kg)

84505004 -
Used for local protection.

Bracket holder
WALL FIXING BRACKET cm 45 - cm 55 - cm 75

450 50632212 2.800
550 50632213 3.000
750 50632214 3.500
11x25 450 - 550 - 750

70
415 - 515 - 715

9x20
155
170
60
500
35
50 slot 25x7
CEILING BRACKET:
1 Ref. Item Description Weight (kg)
1 50632201 Ceiling flange 0.900
2 50632202 U-shaped bar L = 500 mm 0.900
3 50632203 U-shaped bar L = 1000 mm 1.800
4 50632204 U-shaped bar L = 2000 mm 3.600
4 3 2
130 130 50 30
TS
TROLLEY SYSTEM
Ø 8.2
100
204
100
L
57 Ø 11
11x25
2 3 4
1
BEAM BRACKET:
Ref. Item Description Weight (kg)

1 50632210 Beam bracket base 1.000
2 50632211 Beam clamp 0.100
2 (2 for each bracket holder)
540
45
40
146.5 Ø7 8.5 x 12
65 7 x 42
175 1 2
CATALOGUE 141
SCP - SUPER COMPACT
630 - 5000A
142
SECTION CONTENTS
For detailed information on this

product, please refer to the
Zucchini HIGH POWER catalogue
SCP
SUPER COMPACT
143
SCP
The Zucchini SCP (SuperCompact) line is used for
the distribution of power in large industries, for riser
(trunking) end feed units and for commercial and
service sector buildings (banks, insurance companies,
trade and business centres, etc.). The main features
of the SCP range are:
• standard range: from 630A up to 4000A with
aluminum alloy conductors and from 800A up to
5000A with copper conductors;
• ultra-compact dimensions;
• excellent short-circuit stress resistance features;
• low impedance of the circuit;
• possibility of installing high power electrical
Hospitals
systems even in extremely cramped spaces;
• availability of a wide selection of tap-off boxes
from 63A up to 1250A in which it is possible to
install protective devices such as fuses, motorised
switches as well as MCCBs;
• compliance with standard IEC 60439-1 / 2;
Large factories
144 SCP - SUPER COMPACT

■ STRAIGHT ELEMENTS (3L+N) with PE made from the casing or 5 when
The components and the features of the SCP straight using SCP5 (3L+N+PE) or SCP2N (3L+N 200%),
elements are: available in the aluminum alloy or 99.9% pure
electrolytic copper;
• a casing with four sheetmetal elements, bordered
• the conductors are insulated and separated from
and riveted, painted and made with Senzimir
each other by a double layer of polyester film
hot galvanized steel (because of its section and
(2x0.20mm), a V1 self-extinguishing insulating
electrical continuity of the casing, it can also serve
material, non-hygroscopic, with high dielectric
as a protective conductor);
strength and in compliance with the glow wire test
• sheetmetal thickness: 1.5 mm;
as per IEC 60695-2-10;
• overall busbar dimensions: 130x130-480 mm; • low impedance of the busbar thanks to the
• paint application (standard RAL7035) with paint arrangement of the conductors (sandwiched
that can: against each other so as to minimise the distance
- improve the resistance to chemical agents; between phases);
- improve the resistance to hot galvanized sheet • standard connections between SCP and Legrand
metal corrosion; XL³ panelboards available.
- facilitate thermal disposal;
SCP
SUPER COMPACT
Example of a busbar installed in confined spaces
Example of an installation
with the main panelboard

SCP
• “Monobloc” electrical junction system made with a • class F insulation available on reques;
silver plated system to connect phases and PE’s in • the monobloc making the junction between the
a fast and reliable way. The monobloc has a bolt (2 elements can also be used for tapping off power by
bolts per bar h=160; 3 per bar h≥190/210) with a applying a tap-off box to it;
shearhead torque nut that will maintain optimum • the junction monobloc is also equipped with a
electrical continuity over time; positioning pin which ensures the correct polarity
• A pair of washers for each bolt (Belleville washers) of the phase-neutral sequence, avoiding installation
ensures the correct distribution of the contact errors;
pressures and keeps them constant even when • availability of straight elements with a set of tap-off
exposed to temperature changes during the outlets (with a constant centre distance of 1 m on both
operation of a busbar trunking system; sides of the busbar, set up for being connected to plug-
• components of the SCP line with a monobloc pre- in type tap-off boxes;
mounted at the factory for fast installation; • outlet covers on the tap-off outlets in order to
• each element of the line is checked at the factory guarantee the IP55 degree of protection.
with a 5 kV applied voltage test both between All components and accessories of the SCP line are
phases and to earth so as to guarantee proper available in the IP55 version, the same standard
insulation; protection degree of the line.
• the mechanical joint is completed with the IP The SCP line is “fire retardant” in compliance with the
flanges which are provided with anti-aging gaskets standard IEC 60332-3 and halogen-free.
to guarantee an IP55 degree of protection;
Installation in hospitals or places where low Installation in large factories

electromagnetic emissions are required
Riser mains installation

■ END COVER
Double bar IP55 end cover
■ FEED UNITS
Allow to electrically power the SCP line through
a cable line or directly connected to an electric
distribution board. The installation is carried out
with a quick monobloc connection as with the
straight elements. End feed units are provided with
extensions for the connection of cables equipped
with compatible terminals with a 15x20 mm slotted
hole. The cables entrance point generally is on
the back side of the feed unit (in which there is a
removable plate); it is also possible to insert the
cables through the side flanges. The SCP line also
offers central feed units and end feed units with a
switch-disconnector which allows you to isolate the
whole line for carrying out maintenance operations
or layout changes, if required.
SCP
SUPER COMPACT
Feed unit

SCP
Super Compact
■ FIXING DEVICES
around the busbar. The bracket has holes so it can be
easily paired with the supports available in the Zucchini
catalogue. The SCP line is available with brackets for
vertical installations (riser mains), type-approved
brackets for ships and type-approved brackets for
seismic environments.
Bracket for vertical elements
■ TRUNKING COMPONENTS AND ADDITIONAL d) straight lengths with expansion unit.

ELEMENTS These elements should be inserted in long runs to
Depending on the different installation requirements compensate conductors or building the thermal
Zucchini can provide various technical solutions: expansions. The elements must be inserted every
a) 90° elbows: available for carrying out changes of 35-40 m of line;
direction both horizontally and vertically. The joint is e) straight elements with phase transpositions or
of the monobloc type, as for the straight elements. with a “neutral rotation”. These elements are
The standard degree of protection is IP55; suitable for changing the position of the phase
b) T-type and X-type elements, Z-type double elbows. sequence or for reducing and balancing the mutual
The standard degree of protection is IP55; phase reactances and for balancing the impedance
c) straight elements with S120 fire barrier (flameproof (currents) for lines exceeding 100-150 m;
certification for 120 min.), used when it is necessary f) Additional protective cover: an additional protecting
to move through fire-resistant walls (resistance up metal cover can be provided for outdoor;
to REI120). These elements have been tested in g) protective bellows and flexible braids to
laboratories (in compliance with DIN 4102-9- and mechanically dissociate the busbar from vibrating
EN 1366-3 standards) to confirm that, if correctly equipment during normal operation (oil or cast-
installed, they maintain the intrinsic fire-resistant resin transformers, generators).
properties of the wall or floor;

■ TAP-OFF BOXES • standard IP55 degree of protection without any
Used to connect and supply power to 63A – 1250A additional accessories;
three-phase loads; they can be divided into two main • boxes available in the following versions:
categories: - with a set of three fuse carriers;
1) Plug-in tap-off boxes (from 63A up to 630A) which - with switch disconnector and fuse carrier;
include the following features: - with MCCBs.
• they can be inserted and removed under voltage but
not under load; 2) Boxes bolted onto the connection (from 125A to
• the boxes are equipped with an isolator integrated 1250A) which include the following features:
into the cover (when the tap-off box is installed • very easy, fast and reliable installation;
on the busbar, the opening of the cover electrically • high rated current;
disconnects its internal parts); • rigid connection to the busbar through the use of a
• possibility of padlocking the box cover in the “monobloc” junction similar to the straight element
open-disconnected position to carry out safely all system;
maintenance operations of the connected loads; • possibility of removing the boxes only when the
• the supplied PE contact (protective earth conductor) busbar is not undervoltage (isolated busbar);
is the first to make an electrical connection when • availability of boxes in the following versions:
inserting the box into the outlet and it is the last to - with switch disconnector and fuse carrier;
disconnect when pulling it out; - with MCCBs.
• all insulating plastic components are in compliance to
the glow-wire tests IEC 60695-2-10 and classified self
extinguishing V1 according to UL94;
■ COMPONENTS
SCP
SUPER COMPACT
Horizontal elbow Vertical elbow Panelboard feed unit
Joint Single and double monobloc

HR - HIGH RATING
1000 - 5000A
150
SECTION CONTENTS

HR
HIGH RATING
151
HR
The Zucchini HR (High Rating) line is frequently
used for the connection between electric panels
or for a panel-transformer connection. The main
features of the HR range are:
• speed, simplicity and flexibility when planning

and installing the lines;
• standard range: from 1000A up to 4500A with
aluminum alloy conductors and from 1000A up to
5000A with copper conductors;
• compliance with harmonised standards IEC 60439
- 1 and 2;
higher performance level compared to the 35°C Board connection
Large factories
152 HR - HIGH RATING

■ STRAIGHT ELEMENTS • number of conductors: 4 conductors (3L+N) with
The components and the features of the HR straight PE made from the casing (versionson request: 3L,
elements are: 3L+2N, 3L+N + functional earth FE);
• casing with four rib-shaped c-type section metal • available with aluminium alloy or electrolytic
structural components, made with hot galvanized copper conductors (purity ≥ 99.9%);
steel (Senzimir); • conductors are separated from each other by an
• sheetmetal thickness: 2.0 mm (because of the insulating, non-hygroscopic double-tape with high
section and electrical continuity of the casing, it dielectric strength. The conductors are spaced with
also serves as the PE protective conductor); fibreglass reinforced plastic insulators;
• if required, the line can be provided with a • All plastic components have a V1 self-extinguishing
special PE conductor with same or double section degree (as per UL94) and comply with the glow-wire
than phases; test according to IEC 60695-2-10;
• top and bottom plates have ventilation holes to • the electric insulation between conductors
allow air to circulate through the busbar and to and towards casing is ensured by extensive air
effectively dissipate the heat generated by the distances maintained by the insulators;
Joule effect;
Example of a connection between a transformer and a XL³ panelboard Example of a connection between distribution cabinets
• “monobloc” electric junction (made with a silver- • each element of the line is checked at the factory
plated copper system) for connecting elements with a 5 kV applied voltage test both between
HR
HIGH RATING
in a fast and reliable way. the phases and to earth so as to guarantee

The monobloc has a bolt (2 bolts per bar h=160; 3 proper insulation;
per bar h≥190) with a shearhead torque nut that • the mechanical joint is completed with the IP
will maintain optimum electrical continuity over flanges which guarantee an IP30 degree of
time; protection (IP31 with special flange);
• A pair of washers for each bolt (Belleville • the monobloc junction between the elements
washers) ensures the correct distribution of the can also be used for power derivation by
contact pressures and keeps them constant even applying a tap-off box to it;
when exposed to temperature changes during • the whole busbar is “fire retardant” in compliance
the operation of a busbar trunking system; with the standard IEC 60332-3.

HR
High Rating
■ FIXING SUPPORTS ■ COVERS
In order to fix the line to the structure of the building, The end cover is the component that ensures the
directly or with wall / ceiling / beam supports, it is nominal degree of protection at the end of the line.
around the busbar.
The bracket has holes so it can be easily paired with
the supports available in the Zucchini catalogue.
■ TRUNKING COMPONENTS AND ADDITIONAL d) straight lengths with expansion unit.

ELEMENTS These elements should be inserted in long runs
Depending on the different installation requirements to compensate conductors or building thermal
Zucchini can provide various technical solutions: expansion. The elements must be inserted every
a) 90° elbows: available for carrying out changes of 35-40 m of line;
direction both horizontally and vertically. There is a e) straight elements with phase transpositions or with
monobloc connection, as with the straight elements; a “neutral rotation”. These elements are suitable for
b) T-type elements, Z-type double elbows; changing the position of the phase sequence or for
c) straight elements with fire barrier (internal + reducing and balancing the mutual phase reactances
external). These elements are used when it is and for balancing the currents when lines exceeding
necessary to move through fire-resistant walls; 100-150 m are used.
Vertical elbow to the board Horizontal elbow Electrical joint
154 HR - HIGH RATING

■ FEED UNITS
Allow to electrically power the HR line through
a cable line or directly connected to an electrical
distribution board.
The installation is carried out with a quick monobloc
connection as with the straight elements. The end
feed units are provided with spreaders for the cables
connection equipped with cable lugs. The cables
entrance point generally is on the back side of the
feed unit (in which there is a removable plate); it is
also possible to insert the cables through the side
flanges. The HR line can also be provided with central
feed unit or end feed unit with a switch-disconnector
which allows you to isolate the whole line for
N
1
2
3
carrying out maintenance operations or layout
changes, if required.
■ TAP-OFF BOXES • availability of boxes in the following versions:

The HR line is primarily used for energy transport; - with AC23 switch disconnector and fuse carrier
however, the range also offers bolt-on up to 1250A - with MCCBs.
to be used on the junction between the elements.
These boxes are bolted onto the connection and
include the following features:
• very easy, fast and reliable installation;
• high rated current (from 125A to 1250A);
• connection to the busbar through a monobloc as
between elements;
• possibility of installing and removing the boxes
only when the busbar is not undervoltage
(isolated busbar);
HR
HIGH RATING
Perforated sheet to allow heat dissipation.

Protection degree: IP31
Monobloc

CRT - CAST RESIN
TRANSFORMERS
100 - 16000 KVA
156
SECTION CONTENTS

CRT - CAST RESIN

TRANSFORMES
157
CRT
Transformers Technical description
EdM has been producing for over 50 years cast resin
transformers from 100kVA up to 17000 KVA.
All machines are built according to the requirements
specified in the main national and international
standards:
• Standards IEC 60076 - 1 to 5
• Standards IEC 60076 – 11
• document CENELEC HD 538.1.S1ed. 1992
Industries
Naval applications
Wind power generation plants
158 CRT - CAST RESIN TRANSFORMER

■ RESIN ■ CORE
Used for encapsulating medium-voltage windings: The magnetic core is made of sheets of laminated
it is of the epoxy type filled with silica and grain oriented magnetic steel with loss figures,
trihydrate alumina. The resin is treated in high depending on the actual design specifications.
vacuum chambers to obtain optimum degassing to The core, totally designed by EdM, is purchased at
reduce the presence of air or other gases, to avoid selected suppliers which guarantees optimum quality
partial earth discharges. The epoxy compound is of the product as well as a no-load loss certification.
characterised by optimum di-electric and mechanical
properties, able to resist the various stresses to
which the transformer may be exposed throughout
its life. When using the special epoxy resin along
with a targeted project, all EdM transformers are
classified E2-C2-F1 (Certificate of conformity CESI No.
98/012355).
11 13
4 12
1 - MV windings in aluminium strip coils, cast in resin

under vacuum.
2 - Core in three columns in magnetic lamination with
high-permeability oriented crystals
3 - LV windings in aluminium plate/sheet and vacuum- 6
cast impregnated insulation material.
4 - LV connections upwards
5 - MV connections upwards
6 - Rubber inserts attenuate the transmission of vibrations
between core and windings and reduce to a minimum
the operating noise generated by the transformer 5
as well as absorbing the thermal expansion of the
components.
7 - Sockets on the MV side to adapt the primary voltage to 1
the mains, which can be set with transformer switched
OFF. 7
8 - Structure, armatures and carriage, made in strong
painted sheet steel.
9 - Carriage with bi-directional castors. 2
10 - The epoxy resin insulation has a high flashpoint and
high self-extinguishing
11 - The operating temperature is checked by Pt100 sensor
or PTC in the LV windings
12 - Lifting eyebolts conform to the DIN-580 UNI-2947
standars with safety hooking at 4 points.
13 - Optional pre-equipment for connection of the LV 3
connection Zucchini busbar trunking system. 8
14 - Class F insulating material, at 155°C, allowing for a
temperature rise of 100°K. 10 14
15 - The carriage allows safe movement and is pre-
equipped for the mounting of an IP reinforced boxes.
CRT - CAST RESIN
TRANSFORMES
9 15

CRT
Transformers Technical description
■ MEDIUM-VOLTAGE WINDING (MV)
Medium-Voltage windings are made on highly
automated winding machines and are made with
aluminium strip conducting material. The winding
is continuously performed directly on the internal
shape of the mold onto which there is a fiberglass
net used as a static support for the winding. This
net prevents the misalignment of the aluminium
winding disks during the various stages prior to
the insertion in the casting system. This type of
process enables the EdM transformers to keep
the thickness of the resin consistent both inside
and outside. It also ensures constant mechanical
resistance to di-electric stresses to which the Electronically controlled winding machine
transformer is exposed both during the testing

phase and during its technical lifetime. Off load tap
changers of the primary voltage +/-2 x 2.5% are
used on the primary winding. The thermal class
of the insulating materials used conforms to class
F and the permitted temperature rises are those
specified in the specific product Standards.
■ LOW-VOLTAGE WINDING (LV)

The Low-Voltage winding is made from an aluminium
sheet whose height is the same as the coil. The
winding is formed using special winding machines
through a process which ensures a compactness able
to form a single cylinder. Compactness is essential to
withstand the axial and radial stresses resulting from
short-circuit phenomena to which the transformer
may be required to deliver. All the welds of the
conducting sheet (plate) along with the connection
taps are butt welded (inert gas) to prevent any
welding remnants from affecting or damaging the
insulation placed between the coil end and the next
coil. The LV winding is suitably treated (vacuum
epoxy resin dipping) to avoid the absorption of
moisture throughout its life. This treatment is suitable
for any environment in which the transformer is to
TIG welding in controlled atmosphere for LV connections.
be used, including those with a high humidity value
(tropical or sea environments), thus allowing for the
F1 classification of the system in compliance with the
specific product Standards.

Protection
systems
All transformers are protected against possible if required, on the control panel. By following the
temperature rise risks resulting from extended operational instructions supplied with the EdM
overcharge phenomena and improper ventilation transformer, you can use the unit to programme the
of the rooms where the machine is installed. The two temperature values corresponding to the “alarm
protection is achieved through a PT 100 Ohm triad level” and to the “disabling level” of the transformer.
of platinum thermal resistances (one for each LV The two levels are based on the thermal class of the
column) which communicate with a temperature insulating materials used for making the MV and LV
viewing and monitoring apparatus (control unit). coils.
The unit is supplied as a separate part to be installed,
E2 C2 F1
ENVIRONMENTAL TESTS CLIMATIC TESTS FIRE RESISTANCE
Environmental class E2 Climatic class C2 Class F1

It confirms that the product The transformer can be transported Fire Behaviour
is suitable for installation in and stored down to -25° C. It confirms that the product
environments with condensation is suitable for installation in
and/or high pollution. environments with high fire risk.
The transformer is made from
self-extinguishing materials.
CRT - CAST RESIN

TRANSFORMES
Low voltage terminals MV coils Magnetic Core step - lap

Protection
systems
■ ADDITIONAL ELEMENTS AND ACCESSORIES
Every machine can be equipped with the following
accessories:
- medium voltage connections on fixed insulator

integral with the MV column;
- Low voltage connections in aluminium bars with
suitable holes for connecting cables or bars;
- connections for horizontal travel and lifting eye-
bolts;
- voltage-change terminal board for adjusting the
primary voltage by ±2x2.5%, to be carried out
when the transformer is disconnected;
- 90° adjustable travel wheels;
Shopping centre
- earthing connections;
- features and performance data plate;
- temperature control device (control unit);
- inside and outside containment box (IP21…IP43);
- MV quick connectors (Elastimold);
- LV connection adjustment to Zucchini’s busbar
trunking systems;
- special accessories and solutions, on request.
Surgery
Underground

The epoxy resin insulation has a high flashpoint and
a high self-extinguishing degree. The resin makes the
transformer maintenance-free.
Sockets on the MV side to adjust the step-by-step

voltage to the mains, which can be set with the
transformer switched OFF.
MV connections are also available with Elastimold pins.
Structure, armatures and trolley, made with

strong painted sheet steel.
Trolley with swivel wheels in two perpendicular directions.

CRT - CAST RESIN
TRANSFORMES
Trolley and armatures set up for being integrally

installed in a sheet metal enclosure. Box available
with IP21, IP23 or IP31 degree of protection.

TECHNICAL
INFORMATION
164
SECTION CONTENTS
166 EB
167 LB
168 HL
169 SL
170 MS
171 MR
173 TS
174 DETERMINATION OF THE OPERATING CURRENT OF A BUSBAR
175 CABLE GLAND TABLE
176 COORDINATION TABLE

TECHNICAL
INFORMATION
165
EB
technical information
Model 25 40
Number of live conductors No. 4 4

Casing overall dimensions A x B [mm] 51.4x18 51.4x18
Rated current In [A] 25 40
Cross-section of protective conductor eq. Cu SPE [mm2] 6.1 6.1
Operating voltage Ue [V] 400 400
Insulation voltage Ui [V] 500 500
Rated frequency f [Hz] 50-60 50-60
Rated short-time current (0.1 s) ICW [kA]rms 2.2 2.7
Allowable peak current Ipk [kA] 10 10
Thermal limit I2t [A2s x 106] 0.48 0.73
Phase resistance R20 [mΩ/m] 4.75 2.99
Phase reactance (50Hz) X [mΩ/m] 1.279 0.77
Phase impedance Z [mΩ/m] 4.919 3.088
Resistance of the protective conductor RPE [mΩ/m] 2.99 2.99
Reactance of the protective conductor (50Hz) XPE [mΩ/m] 1.07 1.07
Resistance of the fault loop Ro [mΩ/m] 8.34 6.36
Reactance of the fault loop (50Hz) Xo [mΩ/m] 2.349 1.84
Impedance of the fault loop Zo [mΩ/m] 8.66 6.62
ΔV [V/m/A]10 -3 cosϕ = 0.70 4.24 2.64
ΔV1F = 1 ΔV [V/m/A]10 -3 cosϕ = 0.75 4.21 2.62
(2 R20 cos ϕ + 2 X sen ϕ)
2 ΔV [V/m/A]10 -3 cosϕ = 0.80 5.73 4.26
Voltage drop with distributed load (k) ΔV [V/m/A]10 -3 cosϕ = 0.85 3.11 3.11
ΔV [V/m/A]10 -3 cosϕ = 0.90 4.60 3.73
ΔV3F = √3 (R20 cos ϕ + X sen ϕ) ΔV [V/m/A]10 -3 cosϕ = 0.95 8.66 6.61
2
ΔV [V/m/A]10 -3 cosϕ = 1.00 2.35 1.84
Straight element weight p [kg/m] 0.78 0.93
Fire load [kWh/m] 0.82 0.82
Degree of protection IP 55 55
Joule effect losses at rated current P [W/m] 8.91 14.35
Ambient temperature min./MAX. t [°C] -5/+50 -5/+50
166
LB
technical information
Model 252 254 256 402 404 406
side side side side

Number of live conductors No. 2 4 4 • 2 2 4 4 • 2
Casing overall dimensions A x B [mm] 26 x 41 26 x 41 26 x 41 26 x 41 26 x 41 26 x 41
Rated current In [A] 25 25 25 40 40 40
Cross-section of conductors (3P+N) S [mm2] 3.14 3.14 3.14 6.15 6.15 6.15
Cross-section of
SPE [mm2] 8.72 8.72 8.72 8.72 8.72 8.72
protective conductor eq. Cu
Operating voltage Ue [V] 400 400 400 400 400 400
Insulation voltage Ui [V] 500 500 500 500 500 500
Rated frequency f [Hz] 50/60 50/60 50/60 50/60 50/60 50/60
Rated short-time current (0.1 s) ICW [kA]rms 2.2 2.2 2.2 2.7 2.7 2.7
Allowable peak current Ipk [kA] 10 10 10 10 10 10
Thermal limit I2t [A2s x 106] 0.48 0.48 0.48 0.73 0.73 0.73
Phase resistance R20 [mΩ/m] 5.803 5.803 5.803 2.963 2.963 2.963
Phase reactance (50Hz) X [mΩ/m] 1.144 1.279 1.279 • 1.144 0.792 0.770 0.770 • 0.792
Phase impedance Z [mΩ/m] 5.914 5.942 5.942 • 5.914 3.067 3.061 3.061 • 3.067
Resistance of the protective conductor RPE [mΩ/m] 1.45 1.45 1.45 1.45 1.45 1.45
Reactance of the protective conductor (50Hz) XPE [mΩ/m] 1.10 1.10 1.10 1.10 1.10 1.10
Resistance of the fault loop Ro [mΩ/m] 7.25 7.25 7.25 4.41 4.41 4.41
Reactance of the fault loop (50Hz) Xo [mΩ/m] 2.24 2.38 2.38 • 2.24 1.89 1.87 1.87 • 1.89
Impedance of the fault loop Zo [mΩ/m] 7.59 7.63 7.639 • 7.59 4.80 4.79 4.79 • 4.80
ΔV [V/m/A]10 -3 cosϕ = 0.70 4.88 4.31 4.31 • 4.88 2.64 2.27 2.27 • 2.64
ΔV1F = 1 ΔV [V/m/A]10 -3 cosϕ = 0.75 5.11 4.50 4.50 • 5.11 2.75 2.37 2.37 • 2.75
(2 R20 cos ϕ + 2 X sen ϕ)
2 ΔV [V/m/A]10 -3 cosϕ = 0.80 5.33 4.68 4.68 • 5.33 2.85 2.45 2.45 • 2.85
Voltage drop with distributed load (k) ΔV [V/m/A]10 -3 cosϕ = 0.85 5.53 4.85 4.85 • 5.53 2.94 2.53 2.53 • 2.94
ΔV [V/m/A]10 -3 cosϕ = 0.90 5.72 5.01 5.01 • 5.72 3.01 2.60 2.60 • 3.01
ΔV3F = √3 (R20 cos ϕ + X sen ϕ) ΔV [V/m/A]10 -3 cosϕ = 0.95 5.87 5.12 5.12 • 5.87 3.06 2.65 2.65 • 3.06
2
ΔV [V/m/A]10 -3 cosϕ = 1.00 5.80 5.03 5.03 • 5.80 2.96 2.57 2.57 • 2.96
Straight element weight p [kg/m] 0.95 1.0 1.10 1.0 1.1 1.20
Fire load [kWh/m] 0.82 0.82 0.82 0.82 0.82 0.82
Degree of protection IP 55 55 55 55 55 55
Joule effect losses at rated current P [W/m] 7.3 10.9 10.9 • 7.3 9.5 14.2 14.2 9.5
Ambient temperature min./MAX. t [°C] -5/+50 -5/+50 -5/+50 -5/+50 -5/+50 5/+50
Short circuit protection for Zucchini’s product ranges (In≤100A) Temperature rating schedule according to the room temperature
Zucchini busbar trunking systems with a rated current lower than
or equal to 100A (LB-HL-SL-MS 63 and 100) are properly protected Room temperature [°C] 15 20 25 30 35 40 45 50 55 60
through an MCB (Modular Circuit Breaker) with a rated current lower K1 Factor 1.15 1.12 1.08 1.05 1.025 1 0.975 0.95 0.93 0.89
than or equal to that of the busbar. This protection is guaranteed up multiplier coefficient of rated current for room temperature values different from 40° C
to the MCB breaking capacity.
The busbar trunking systems are FIRE RETARDANT in compliance with

IEC 20-22 (IEC 332-3: 1992). Table for mechanical loads permitted (with busbar installed on edge)
When distributing loads, if any, the maximum weight (kg) that can be supported is
given in the tables below:
Product fully in compliance with the following For point loads, multiply the values in the table below by 0.5.
Standards: IEC 439-1 and 2, IEC 60439 part 1 and
fixing centres (distance) m.
2, DIN VDE 0660 part 500 and 502
maximum deflection = 1/350 x distance m 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0
Product suitable for these climates: kg 17.2 15.8 14.6 13.4 12.5 11.6 11 10
Constant humid climate (DIN IEC 68 / 2- 3) maximum deflection = 1/500 x distance m 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0
Cyclical humid climate (DIN IEC 68 / 2- 30) kg 15.4 14 13 12 11.2 10.4 9.6 9
TECHNICAL
INFORMATION
TECHNICAL INFORMATION 167

Technical information
HL
HLs HLd
single double
Model 252 402 254 404 2522 4022 2542 4042 2544 4044 2x4
side side side side
Number of live conductors No. 2 2 4 4 2+2 2+2 4 • 2 4 • 2 4+4 4+4 2+2+2+2
Casing overall dimensions A x B [mm] 26x62 26x62 26x62 26x62 40.4x70 40.4x70 40.4x70 40.4x70 40.4x70 40.4x70 40.4x70
Rated current In [A] 25 40 25 40 25 40 25 40 25 40 25
Cross-section of conductors (3P+N) S [mm2] 3.14 6.15 3.14 6.15 3.14 6.15 3.14 6.15 3.14 6.15 3.14
Cross-section of protective conductor eq. Cu SPE [mm2] 17 17 17 17 20 20 20 20 20 20 20
Operating voltage Ue [V] 400 400 400 400 400 400 400 400 400 400 400
Insulation voltage Ui [V] 500 500 500 500 500 500 500 500 500 500 500
Rated frequency f [Hz] 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/6050/60 50/60 50/60
Rated short-time current (0.1 s) ICW [kA]rms 2.5 3.2 2.5 3.2 2.5 3.2 2.5 3.2 2.5 3.2 2.5
Allowable peak current Ipk [kA] 10 10 10 10 10 10 10 10 10 10 10
Thermal limit I2t [A2s x 106] 0.64 1.00 0.64 1.00 0.64 1.00 0.64 1.00 0.64 1.00 0.64
Phase resistance R20 [mΩ/m] 5.73 2.93 5.73 2.93 5.73 2.93 5.73 • 5.73 2.93 • 2.93 5.73 2.93 5.73
Phase reactance (50Hz) X [mΩ/m] 1.40 1.58 1.27 0.77 1.40 1.58 1.27 • 1.40 0.77 • 1.58 1.27 0.77 1.27
Phase impedance Z [mΩ/m] 5.90 3.33 5.87 3.03 5.90 3.33 5.87 • 5.90 3.03 • 3.33 5.87 3.03 5.87
Resistance of the protective conductor RPE [mΩ/m] 1.06 1.06 1.06 1.06 0.90 0.90 0.90 • 0.90 0.90 • 0.90 0.90 0.90 0.90
Reactance of the protective conductor (50Hz) XPE [mΩ/m] 1.10 1.10 1.10 1.10 1.00 1.00 1.00 • 1.00 1.00 • 1.00 1.00 1.00 1.00
Resistance of the fault loop Ro [mΩ/m] 6.79 3.99 6.79 3.99 6.63 3.83 6.63 • 6.63 3.83 • 3.83 6.63 3.83 6.63
Reactance of the fault loop (50Hz) Xo [mΩ/m] 2.50 2.68 2.37 1.87 2.40 2.58 2.27 • 2.40 1.77 • 2.58 2.27 1.77 2.27
Impedance of the fault loop Zo [mΩ/m] 7.24 4.80 7.19 4.40 7.05 4.62 7.01 • 7.05 4.22 • 4.62 7.01 4.22 7.01
ΔV [V/m/A]10-3 cosϕ = 0.70 5.01 3.18 4.26 2.25 5.01 3.18 4.26 • 5.01 2.25 • 3.18 4.26 2.25 4.92
1 = 0.75 5.23 3.24 4.45 2.34 5.23 3.24 4.45 • 5.23 2.34 • 3.24 4.45 2.34 5.14
ΔV1F = (2 R20 cos ϕ + 2 X sen ϕ)
2 = 0.80 5.43 3.29 4.63 2.43 5.43 3.29 4.63 • 5.43 2.43 • 3.29 4.63 2.43 5.35
Voltage drop with distributed load (k) = 0.85 5.61 3.32 4.80 2.51 5.61 3.32 4.80 • 5.61 2.51 • 3.32 4.80 2.51 5.54
√3 = 0.90 5.77 3.32 4.95 2.57 5.77 3.32 4.95 • 5.77 2.57 • 3.32 4.95 2.57 5.71
ΔV3F = (R20 cos ϕ + X sen ϕ) = 0.95 5.88 3.27 5.06 2.62 5.88 3.27 5.06 • 5.88 2.62 • 3.27 5.06 2.62 5.84
2
= 1.00 5.73 2.93 4.96 2.53 5.73 2.93 4.96 • 5.73 2.53 • 2.93 4.96 2.53 5.73
Straight element weight p [kg/m] 1.5 1.6 1.6 1.7 2.8 2.9 2.9 3.1 2.9 3.2 2.9
Fire load [kWh/m] 0.82 0.82 0.82 0.82 1.64 1.64 1.64 1.64 1.64 1.64 1.64
Degree of protection IP 55 55 55 55 55 55 55 55 55 55 55
Joule effect losses at rated current P [W/m] 7.2 9.4 10.7 14.0 7.2 9.4 10.7 • 7.2 14.0 • 9.4 10.7 14.0 7.2
Ambient temperature min./MAX. t [°C] -5/+50 -5/+50 -5/+50 -5/+50 -5/+50 -5/+50 -5/+50 -5/+50 -5/+50 -5/+50 -5/+50
through an MCB (Modular Circuit Breaker) with a nominal current K1 Factor 1.15 1.12 1.08 1.05 1.025 1 0.975 0.95 0.93 0.89
lower than or equal to that of the busbar. This protection is multiplier coefficient of rated current for room temperature values different from 40° C
guaranteed up to the MCB breaking capacity.

IEC 20-22 (IEC 332-3: 1992). Table for mechanical loads permitted (with busbar installed on edge)
When distributing loads, if any, the maximum weight (kg) that can be supported is
given in the tables below:
Product fully in compliance with the following For point loads, multiply the values in the table below by 0.6.
fixing centres (distance) m.
maximum deflection = 1/250 x distance m 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0
Product suitable for these climates: kg 82.3 71.1 52.2 40.0 31.6 25.6 21.1 17.8
Constant humid climate (DIN IEC 68 / 2- 3)
Cyclical humid climate (DIN IEC 68 / 2- 30) (busbar installed on edge)
168
SL
Model 40 63
Number of live conductors No. 4 4

Casing overall dimensions A x B [mm] 26 x 62 26 x 62
Rated current In [A] 40 63
Cross-section of conductors (3P+N) S [mm2] 9.5 12.3
Cross-section of protective conductor eq. Cu SPE [mm2] 17 17
Operating voltage Ue [V] 400 400
Insulation voltage Ui [V] 750 750
Rated frequency f [Hz] 50/60 50/60
Rated short-time current (0.1 s) ICW [kA]rms 2.70 3.10
Allowable peak current Ipk [kA] 10 10
Thermal limit I2t [A2s x 106] 7.29 9.6
Phase resistance R20 [mΩ/m] 1.811 1.373
Phase reactance (50Hz) X [mΩ/m] 0.290 0.637
Phase impedance Z [mΩ/m] 1.834 1.514
Resistance of the protective conductor RPE [mΩ/m] 0.870 0.870
Reactance of the protective conductor (50Hz) XPE [mΩ/m] 0.090 0.087
Resistance of the fault loop Ro [mΩ/m] 2.68 2.24
Reactance of the fault loop (50Hz) Xo [mΩ/m] 0.380 0.724
Impedance of the fault loop Zo [mΩ/m] 2.71 2.36
ΔV [V/m/A]10 -3 cosϕ = 0.70 1.28 1.23
ΔV1F = 1 (2 R20 cos ϕ + 2 X sen ϕ) ΔV [V/m/A]10 -3 cosϕ = 0.75 1.34 1.26
2 ΔV [V/m/A]10 -3 cosϕ = 0.80 1.41 1.28
Voltage drop with distributed load (k) ΔV [V/m/A]10 -3 cosϕ = 0.85 1.47 1.30
ΔV [V/m/A]10 -3 cosϕ = 0.90 1.52 1.31
ΔV3F = √ 3 (R20 cos ϕ + X sen ϕ) ΔV [V/m/A]10 -3 cosϕ = 0.95 1.57 1.30
2
ΔV [V/m/A]10 -3 cosϕ = 1.00 1.57 1.19
Straight element weight p [kg/m] 2.2 2.3
Fire load [kWh/m] 0.80 0.80
Degree of protection IP 40/55 40/55
Joule effect losses at rated current P [W/m] 8.7 16.3
Ambient temperature min./MAX. t [°C] -5/+50 -5/+50

IEC 20-22 (IEC 332-3: 1992). Coordination table with Legrand DPX at page 176
Product fully in compliance with the following

Product suitable for these climates:

Cyclical humid climate (DIN IEC 68 / 2- 30)
TECHNICAL
INFORMATION

MS
Model 63 100 160
Number of live conductors No. 4 4 4

Casing overall dimensions A x B [mm] 39 x 97 39 x 97 39 x 97
Rated current In [A] 63 100 160
Cross-section of conductors (3P+N) S [mm2] 26 39 39
Cross-section of protective conductor eq. Cu SPE [mm2] 21 21 21
Operating voltage Ue [V] 400 400 400
Insulation voltage Ui [V] 750 750 750
Rated frequency f [Hz] 50/60 50/60 50/60
Rated short-time current (0.1 s) ICW [kA]rms 2.30 4.50 5.50
Allowable peak current Ipk [kA] 10 10 10
Thermal limit I2t [A2s x 106] 5.29 20.25 30.25
Phase resistance R20 [mΩ/m] 1.250 0.837 0.478
Phase reactance (50Hz) X [mΩ/m] 0.366 0.247 0.247
Phase impedance Z [mΩ/m] 1.302 0.873 0.538
Resistance of the protective conductor RPE [mΩ/m] 0.857 0.857 0.857
Reactance of the protective conductor (50Hz) XPE [mΩ/m] 0.090 0.102 0.102
Resistance of the fault loop Ro [mΩ/m] 2.11 1.69 1.34
Reactance of the fault loop (50Hz) Xo [mΩ/m] 0.456 0.349 0.349
Impedance of the fault loop Zo [mΩ/m] 2.16 1.73 1.38
ΔV [V/m/A]10 -3 cosϕ = 0.70 0.98 0.66 0.44
ΔV1F = 1 (2 R20 cos ϕ + 2 X sen ϕ) ΔV [V/m/A]10 -3 cosϕ = 0.75 1.02 0.69 0.45
2 ΔV [V/m/A]10 -3 cosϕ = 0.80 1.06 0.71 0.46
Voltage drop with distributed load (k) ΔV [V/m/A]10 -3 cosϕ = 0.85 1.09 0.73 0.46
ΔV [V/m/A]10 -3 cosϕ = 0.90 1.11 0.75 0.47
ΔV3F = √ 3 (R20 cos ϕ + X sen ϕ)
ΔV [V/m/A]10 -3 cosϕ = 0.95 1.13 0.76 0.46
2
ΔV [V/m/A]10 -3 cosϕ = 1.00 1.08 0.72 0.41
Straight element weight p [kg/m] 2.0 2.5 2.8
Fire load [kWh/m] 1.64 1.64 1.64
Degree of protection IP 40/55 40/55 40/55
Joule effect losses at rated current P [W/m] 14.9 25.1 36.7
Ambient temperature min./MAX. t [°C] -5/+50 -5/+50 -5/+50
lower than or equal to that of the busbar. multiplier coefficient of rated current for room temperature values different from 40° C
This protection is guaranteed up to the MCB breaking capacity. The

busbar trunking systems are FIRE RETARDANT in compliance with IEC
20-22 (IEC 332-3: 1992). Coordination table with Legrand DPX at page 176

Standards: IEC 439-1 and 2, IEC 60439 part 1 and 2,
DIN VDE 0660 part 500 and 502

Cyclical humid climate (DIN IEC 68 / 2- 30)
170
MR Aluminium
MR (3L+N+PE)
Rated current In [A] 160 250 315 400 500 630 800
Operating voltage Ue [V] 1000 1000 1000 1000 1000 1000 1000
Insulation voltage Ui [V] 1000 1000 1000 1000 1000 1000 1000
Frequency f [Hz] 50/60 50/60 50/60 50/60 50/60 50/60 50/60
Rated short-time current for three-phase fault (1 s) ICW [kA]rms 15* 25* 25* 25 30 36 36
Allowable specific energy for three-phase fault I2t [M A2s] 23 63 63 625 900 1296 1296
Allowable peak current for three-phase fault Ipk [kA] 30 53 53 53 63 76 76
Rated short-time current for single-phase fault Ph-N (1 s) ICW [kA]rms 9* 15* 15* 15 18 22 22
Allowable peak current for single-phase fault Ph-N Ipk [kA] 15 30 30 30 36 45 45
Rated short-time current for single-phase fault Ph-PE (1 s) ICW [kA]rms 9* 15* 15* 15 18 22 22
Rated peak current for single-phase fault Ph-PE Ipk [kA] 15 30 30 30 36 45 45
Phase resistance at 20 °C R20 [mΩ/m] 0.492 0.328 0.197 0.120 0.077 0.060 0.052
Phase resistance at thermal conditions (In; 40°C) Rt [mΩ/m] 0.665 0.443 0.266 0.163 0.104 0.081 0.070
Phase reactance (50 Hz) X [mΩ/m] 0.260 0.202 0.186 0.130 0.110 0.097 0.096
Neutral resistance at 20 °C Rn20 [mΩ/m] 0.492 0.328 0.197 0.120 0.077 0.060 0.052
Neutral reactance (50 Hz) Xn [mΩ/m] 0.260 0.202 0.186 0.130 0.110 0.097 0.096
Resistance of the protective conductor RPE [mΩ/m] 0.341 0.341 0.341 0.283 0.283 0.283 0.283
Reactance of the protective conductor (50 Hz) XPE [mΩ/m] 0.220 0.220 0.220 0.180 0.180 0.180 0.180
Resistance of the fault loop phase-PE RPh-Pe fault loop [mΩ/m] 1.006 0.784 0.607 0.445 0.387 0.364 0.353
Reactance of the fault loop phase-PE (50 Hz) XRPh-Pe fault loop [mΩ/m] 0.480 0.414 0.396 0.333 0.333 0.283 0.275
Resistance of the fault loop phase-neutral RPh-N fault loop [mΩ/m] 1.157 0.771 0.463 0.283 0.181 0.141 0.121
Reactance of the fault loop phase-neutral (50 Hz) XRPh-N fault loop [mΩ/m] 0.480 0.422 0.406 0.310 0.290 0.277 0.276
Δv [V/m/A]10 -3 cosϕ = 0.70 0.564 0.394 0.276 0.179 0.131 0.109 0.102
Δv [V/m/A]10 -3 cosϕ = 0.75 0.581 0.404 0.279 0.180 0.130 0.108 0.100
Voltage drop Δv [V/m/A]10 -3 cosϕ = 0.80 0.596 0.412 0.281 0.180 0.129 0.107 0.098
with distributed load (k) Δv [V/m/A]10 -3 cosϕ = 0.85 0.608 0.418 0.281 0.179 0.127 0.104 0.095
Δv [V/m/A]10 -3 cosϕ = 0.90 0.616 0.422 0.277 0.176 0.122 0.100 0.091
Δv [V/m/A]10 -3 cosϕ = 0.95 0.617 0.419 0.269 0.169 0.115 0.093 0.083
Δv [V/m/A]10 -3 cosϕ = 1.00 0.576 0.384 0.230 0.141 0.090 0.070 0.060
Joule effect losses at rated current P [W/m] 51 83 79 78 78 97 134
Fire load [kWh/m] 1.3 1.3 1.3 1.8 1.8 1.8 1.8
Weight p [kg/m] 7.4 7.7 8.4 10.7 12.3 13.8 14.7
Outside dimensions of the busbar LxH [mm] 76x195 76x195 76x195 136x195 136x195 136x195 136x195
Degree of protection IP 52-55 52-55 52-55 52-55 52-55 52-55 52-55
Mechanical resistance of the casings IK 10 10 10 10 10 10 10
* Values referred to 0.1 s
Temperature rating schedule according to the room temperature
Product fully in compliance with the following Room temperature [°C] 15 20 25 30 35 40 45 50 55 60

Standards: IEC 439-1 and 2, IEC 60439 part 1 and 2, K1 Factor 1.15 1.12 1.08 1.05 1.025 1 0.975 0.95 0.93 0.89
DIN VDE 0660 part 500 and 502 multiplier coefficient of rated current for room temperature values different from 40° C

Cyclical humid climate (DIN IEC 68 / 2- 30) Coordination table with Legrand DPX at page 176
TECHNICAL
INFORMATION

MR Copper
MR (3L+N 100% +PE)
Rated current In [A] 250 315 400 630 800 1000

Operating voltage Ue [V] 1000 1000 1000 1000 1000 1000
Insulation voltage Ui [V] 1000 1000 1000 1000 1000 1000
Frequency f [Hz] 50/60 50/60 50/60 50/60 50/60 50/60
Rated short-time current for three-phase fault (1 s) ICW [kA]rms 25* 25* 30* 36 36 36
Allowable specific energy for three-phase fault I2t [M A2s] 63 63 90 1296 1296 1296
Allowable peak current for three-phase fault Ipk [kA] 53 53 63 76 76 76
Rated short-time current for single-phase fault Ph-N (1 s) ICW [kA]rms 15* 15* 18* 22 22 22
Allowable peak current for single-phase fault Ph-N Ipk [kA] 30 30 36 45 45 45
Rated short-time current for single-phase fault Ph-PE (1 s) ICW [kA]rms 15* 15* 18* 22 22 22
Rated peak current for single-phase fault Ph-PE Ipk [kA] 30 30 36 45 45 45
Phase resistance at 20 °C R20 [mΩ/m] 0.237 0.180 0.096 0.061 0.040 0.032
Phase resistance at thermal conditions (In; 40°C) Rt [mΩ/m] 0.320 0.243 0.129 0.082 0.053 0.043
Phase reactance (50 Hz) X [mΩ/m] 0.205 0.188 0.129 0.122 0.122 0.120
Neutral resistance at 20 °C Rn20 [mΩ/m] 0.237 0.180 0.096 0.061 0.040 0.032
Neutral reactance (50 Hz) Xn [mΩ/m] 0.205 0.188 0.129 0.122 0.122 0.120
Resistance of the protective conductor RPE [mΩ/m] 0.336 0.336 0.336 0.279 0.279 0.279
Reactance of the protective conductor (50 Hz) XPE [mΩ/m] 0.220 0.220 0.220 0.180 0.180 0.180
Resistance of the fault loop Phase-PE RPh-Pe fault loop [mΩ/m] 0.657 0.579 0.466 0.361 0.332 0.322
Reactance of the fault loop Phase-PE (50 Hz) XRPh-Pe fault loop [mΩ/m] 0.425 0.408 0.349 0.302 0.302 0.300
Resistance of the fault loop phase-neutral RPh-N fault loop [mΩ/m] 0.558 0.423 0.225 0.143 0.093 0.074
Reactance of the fault loop phase-neutral (50 Hz) XRPh-N fault loop [mΩ/m] 0.425 0.408 0.349 0.302 0.302 0.300
Δv [V/m/A]10 -3 cosϕ = 0.70 0.321 0.263 0.158 0.125 0.108 0.100
Δv [V/m/A]10 -3 cosϕ = 0.75 0.326 0.265 0.158 0.123 0.105 0.096
Voltage drop Δv [V/m/A]10 -3 cosϕ = 0.80 0.329 0.266 0.157 0.120 0.100 0.092
with distributed load (k) Δv [V/m/A]10 -3 cosϕ = 0.85 0.329 0.264 0.154 0.116 0.095 0.086
Δv [V/m/A]10 -3 cosϕ = 0.90 0.327 0.260 0.149 0.110 0.088 0.079
Δv [V/m/A]10 -3 cosϕ = 0.95 0.319 0.251 0.141 0.101 0.077 0.068
Δv [V/m/A]10 -3 cosϕ = 1.00 0.277 0.210 0.112 0.071 0.046 0.037
Joule effect losses at rated current P [W/m] 60 72 62 98 103 128
Fire load [kWh/m] 1.3 1.3 1.3 1.8 1.8 1.8
Weight p [kg/m] 9.3 10.2 13.3 18.2 23.9 27.9
Outside dimensions of the busbar LxH [mm] 76x195 76x195 76x195 136x195 136x195 136x195
Degree of protection IP 52-55 52-55 52-55 52-55 52-55 52-55
Mechanical resistance of the casings IK 10 10 10 10 10 10
* Values referred to 0.1 s
Temperature rating schedule according to the room temperature
Product fully in compliance with the following Room temperature [°C] 15 20 25 30 35 40 45 50 55 60

Standards: IEC 439-1 and 2, IEC 60439 part 1 and K1 Factor 1.15 1.12 1.08 1.05 1.025 1 0.975 0.95 0.93 0.89
2, DIN VDE 0660 part 500 and 502 multiplier coefficient of rated current for room temperature values different from 40° C

Cyclical humid climate (DIN IEC 68 / 2- 30) Coordination table with Legrand DPX at page 176
172
TS
Model MTS 63A TS 5 70A TS 5 110A TS 150 A TS 250A
Number of live conductors No. 3P+N+T 3P+N+T 3P+N+T 3P+N+T 3P+T

Casing overall dimensions A x B [mm] 44.8x57 98x65.5 98x65.5 98x65.5 144x89
Rated current In [A] 63 70 110 150 250
Cross-section of conductors (3P+N) S [mm2] 12 19 24 43 85
Cross-section of protective conductor eq. Cu SPE [mm2] 12 19 24 24 120
Operating voltage Ue [V] 400 600 600 600 600
Insulation voltage Ui [V] 750 750 750 750 750
Rated frequency f [Hz] 50/60 50/60 50/60 50/60 50/60
Rated short-time current (0.1 s) ICW [kA]rms 5 9 9 9 11
Allowable peak current Ipk [kA] 7.5 15.3 15.3 15.3 18.7
Thermal limit I2t [A2s x 106] 25 81 81 81 121
Phase resistance R20 [mΩ/m] 1.500 0.947 0.785 0.515 0.255
Phase reactance (50Hz) X [mΩ/m] 1.400 0.059 0.063 0.092 0.161
Phase impedance Z [mΩ/m] 2.052 0.949 0.788 0.523 0.302
Resistance of the protective conductor RPE [mΩ/m] 1.500 0.947 0.785 0.515 0.150
Reactance of the protective conductor (50Hz) XPE [mΩ/m] 0.080 0.100 0.100 0.100 0.120
Resistance of the fault loop Ro [mΩ/m] 3.000 1.895 1.570 1.030 0.405
Reactance of the fault loop (50Hz) Xo [mΩ/m] 1.480 0.159 0.163 0.192 0.281
Impedance of the fault loop Zo [mΩ/m] 3.345 1.901 1.578 1.048 0.493
ΔV [V/m/A]10 -3 cosϕ = 0.70 1.775 0.611 0.515 0.369 0.254
ΔV [V/m/A]10 -3 cosϕ = 0.75 1.776 0.649 0.546 0.387 0.258
ΔV1F = 1 (2 R20 cos ϕ + 2 X sen ϕ)
2 ΔV [V/m/A]10 -3 cosϕ = 0.80 1.767 0.687 0.577 0.405 0.260
Voltage drop with distributed load (k) ΔV [V/m/A]10 -3 cosϕ = 0.85 1.743 0.724 0.607 0.421 0.261
ΔV [V/m/A]10 -3 cosϕ = 0.90 1.698 0.761 0.636 0.436 0.260
ΔV3F = √ 3 (R20 cos ϕ + X sen ϕ) ΔV [V/m/A]10 -3 cosϕ = 0.95 1.613 0.795 0.663 0.449 0.253
2 ΔV [V/m/A]10 -3 cosϕ = 1.00 1.299 0.820 0.680 0.446 0.221
Straight element weight p [kg/m] 1.0 4.0 4.1 4.2 9.8
MAX travelling speed [m/min] 150 90 90 90 90
Degree of protection IP 23 20 20 20 20
Joule effect losses at rated current P [W/m] 17.9 13.9 28.5 34.8 47.8
Ambient temperature min./MAX. t [°C] -5/+50 -5/+50 -5/+50 -5/+50 -5/+50

CEI 20-22 (IEC 332-3: 1992). Coordination table with Legrand DPX at page 176


Constant humid climate (DIN IEC 68 et 2- 3)
Cyclical humid climate (DIN IEC 68 et 2- 30)
TECHNICAL
INFORMATION

Determination of the operating
current of a busbar
In order to determine the current whereby it is necessary to choose the busbar, VOLTAGE DROP
the following planning data must be known: If the length of the line is particularly long (>100m) it is necessary to check the
• type of load inputs: three-phase or single-phase; voltage drop (hereinafter specified as v.d.). If the installation is a three phase
• type of circuit input: from one end, from both ends, central input, etc.; system and the power factor is not lower than cosϕ = 0.7 the v.d. may be calculated
• nominal input voltage; with the coefficients of the voltage drop specified in the technical data table.
• number, power and cosϕ of loads which are to be fed by the busbar;
• load diversity factor;
k . Ib . L .
• load use nominal factor; Δv% = b 100
• assumed short circuit current at the input point; Vn
• room temperature;
• type of busbar installation (edgewise, flat, vertical). defined
Ib = the current that supplies the busbar [A]
When using a three-phase power supply, the operating current is determined Vn = the voltage power supply of the busbar [V]
by the following formula: L = the length of the busbar [m]
Δv% = the voltage drop percentage
b = the distribution factor of the current [.]
PTOT • α • β • d [A] k = corresponding voltage drop factor
Ib = a cosϕ [V/m/A] (see technical data table)
√3 • Ue • cosϕmedium
The current distribution factor “b” depends on how the circuit is fed and on the
where: distribution of the electric loads along the busbar:
Ib operating current [A];
α load diversity factor [.];
β load use factor [.]; b =2 supplies at one end and load Ib Ib
d feed factor [.]; at the end of the line L
PTOT sum of the total active power of installed loads [W];
Ue operating voltage [V]; b =1 supplies at one end and with
cosϕmedium average load power factor [.]; Ib
load evenly distributed L
Ib
The “d” input factor has a value of 1 when the busbar is fed from one end only. b =0.5 supplies at both ends and with
The value is 1/2 if fed from the centre or if it is fed from each end. Ib
load evenly distributed L
Once the operating current has been determined, choose the busbar with a rated b =0.5 central supply with loads Ib Ib
current immediately higher than the one calculated. at both ends 2 L 2
Ib
All Zucchini products have been designed and tested for an average room b =0.25 central supply with load
temperature of 40°C; should they be installed in rooms with average daily distributed evenly
temperatures different from 40 °C the rated current of the busbar should be
multiplied by a k1 factor that is greater than the unit for temperatures lower than ex: MR 160 k.I .L
40°C and lower than the unit if the room temperature is higher than 40°C. Ib= 80A operating current Δv% = b Vn . b103 . 100 =
b=1 supply from one end
Room k=0.608 see technical data table
temperature [°C] 15 20 25 30 35 40 45 50 55 60 Cosϕ = 0.85
L= 100m line length 0.608 . 80 . 100 . 100 = 1.22%
k1 thermal correction 1.15 1.12 1.08 1.05 1.025 1 0.975 0.95 0.93 0.89
Vn= 400V operating voltage 400 . 103
factor [.]
Finally, the following should be considered for the most appropriate busbar
choice: SHORT-CIRCUIT CURRENT
The short circuit current value ICW that can be supported by our busbar trunking systems
Int ≥ Ib Int = k1 • In allows for both electrodynamic stress and thermal energy dissipated during the fault.
The busbars must be able to sustain the short circuit current for the entire duration
of the fault - i.e. for the time required for the protective device (circ. breacker) to start
where Int represents the maximum current loaded by a busbar for an indefinite operating, cutting off the metal continuity and extinguishing the electric arc.
time at the specified room temperature.
JOULE EFFECT LOSSES

Losses due to the Joule effect are essentially caused by the electrical resistance
of the busbar. Lost energy is transformed into heat and contributes to the
heating of the conduit.
Three-phase rating Single phase rating
P = 3 • Rt • Ib2 • 10 -3[W/m] P = 2 • Rt • Ib2• 10 -3 [W/m]
174
Cable
glands table
d1 d2 Cable When choosing the cable glands, please refer

Cable to the LEGRAND catalogue
Dimension d2 Ø cable [mm]
.
.
.
Dimension d2 Ø cable [mm]
Ceramic fuse 5 x 20
Operating features QUICK FUSE

In = 6.3 1.5 In 2.1 In 2.75 In 4 In 10 In • In = 6.3A
20
Operating time >1h < 30 min 10 ms - 3 s 3 ms - 30 ms < 20 ms • Ue 250V ceramic fuse IEC 127
Ø5 • Breaking capacity H 1500A
• Voltage drop ΔV = 150 mV
• I2t = 48A2s
When choosing all fuses, please refer to the LEGRAND catalogue

TECHNICAL
INFORMATION

Coordination table
with Legrand DPX MCCBs
SL, MS, SB, MR Switch-Busbar coordination table.
Contingent short circuit kA eff. (50/60 Hz - 380/415 V)
SL SL - MS MS MS MR MR MR MR MR MR MR MR
40A 63A 100A 160A 250A 315A 400A 500A 630A 800A 1000A
DPX 125 Icw16kA - 40A 16 16
DPX 125 Icw25kA - 40A 25 25
DPX 125 Icw36kA - 40A 36 36
DPX 125 Icw16kA - 63A 16 16
DPX 125 Icw25kA - 63A 25 25
DPX 125 Icw36kA - 63A 36 36
DPX 125 Icw16kA - 100A 16
DPX 125 Icw25kA - 100A 25
DPX 125 Icw36kA - 100A 36
DPX 160 Icw25kA - 160A 25 25
DPX 160 Icw36kA - 160A 36 36
DPX 160 Icw50kA - 160A 50 50
DPX 250ER Icw25kA - 250A 25 25
DPX 250ER Icw36kA - 250A 36 36
DPX LEGRAND
DPX 250ER Icw50kA - 250A 50 50

DPX 250 Icw36kA - 250A 36 36
DPX 250-H Icw70kA - 250A 70 70
DPX 250-L Icw100kA - 250A 100 100
DPX 630 Icw36kA - 400A 36 36
DPX 630-H Icw70kA - 400A 70 70
DPX 630-L Icw100kA - 400A 100 100
DPX 630 Icw36kA - 630A 36 36
DPX 630-H Icw70kA - 630A 70 70
DPX 630-L Icw100kA - 630A 100 100
DPX 1250 Icw50kA - 800A 50 50
DPX 1250-H Icw70kA - 800A 70 70
DPX 1250-L Icw100kA - 800A 100 100
DPX 1250 Icw50kA - 1000A 50 50
DPX 1250-H Icw70kA - 1000A 70 70
DPX 1250-L Icw100kA - 1000A 100 100
Note for Lexic mini circuit breakers

The Zucchini Busbar Trunking Systems, specified
herein, are protected by Lexic MCBs up to their
breaking capacity
176
TECHNICAL
INFORMATION

Zucchini SpA
Via Conicchio, 34
25136 Brescia - Italy
Tel. + 39 030 2017100
Fax + 39 030 2009726
[email protected]
www.zucchinispa.it
Low-Medium Power
CATALOGUE 08/09
LOW-MEDIUM POWER
2008-2009
This catalogue replace CATLPMP-E.

Zucchini S.p.A. reserves at any time the right to modify the contents of this booklet and to communicate,
in any form and modality, the changes brought to the same.
CG08Z/GB

Zucchini Nou Low&medium Power

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Zucchini SpA

This catalogue replace CATLPMP-E.

630 - 5000A page 143

1000 - 5000A page 151

Legrand is the world specialist in products

- Distribution, automation panels and

Every product and system needed for

AltisTM industrial cabinets

Cablofil cable trays

In a context of accelerated globalization and increasingly complex

■ INTRINSIC SAFETY whereas the threshold considered as the “quality

Cable and tube lighting system

A lot of energy in little space

8 The EASYBAR range

10 Straight elements and tap-off plugs

12 General rules for installation

166 Technical information

174 Determination of the operating current of a busbar

■ CONVENIENT IN EVERY WAY ■ RESISTANCE AND SAFETY

Description Traditional EASYBAR The advantages of using EASYBAR

■ EASYBAR SOLUTION Integration with the

• derivation from any point of the straight element

• default phase selection or three-phase version

This safety device can be installed very easily when

Straight elements with 4 copper conductors (3P+N). Supplied with a pre-cut,

10A SINGLE-PHASE TAP-OFF PLUGS WITH A 1 m CABLE

Single-phase tap-off plugs without fuse protection with self-extinguishing

16 A SINGLE-PHASE TAP-OFF PLUGS WITH A 3 m CABLE

Single-phase tap-off plugs without fuse protection with self-extinguishing

16 A SINGLE-PHASE TAP-OFF PLUGS WITH A 5 m CABLE

Single-phase tap-off plugs supplied with a ø8.5x31.5 mm fuse carrier with

16 A THREE-PHASE TAP-OFF PLUGS WITH A 3 m CABLE

Three-phase tap-off plugs without fuse protection with self-extinguishing

Feed unit with closing cap for 25/40A busbars.

Brackets for fastening the straight elements in raised ﬂoors or in false

CUT TO MEASURE ELEMENT

INSTALLATION OF THE BUSBARS

Power lock installation

FLEXIBLE JOINT CONNECTION

In order to make bends, it is necessary to use a

TAP-OFF PLUG INSTALLATION

The installation of the tap-off plug is carried out as follows:

USING THE CUT TO MEASURE ELEMENT

This element is used when it is necessary to have

EASYBAR installation on Cabloﬁl wire cable tray

24 Trunking components: 2 and 4 conductors elements

28 Trunking components: 6 conductors elements

35 Cable channel and accessories

167 Technical information

174 Determination of the operating current of a busbar

End feed unit

Shopping centres Offices

Store house Hospitals

• snap clamp: the snap-on installation is extremely

Phase selection plug Single-phase plugs with 1, 3, 5 m cable

■ PARTS OF THE LINE

150 675 1000 1000 325

Supplied with 3 pre-installed outlet covers