New Catalogue Air Dryer ARX Small K20

Download as pdf or txt
Download as pdf or txt
You are on page 1of 8

Jul.

,2016 K20
No.1 Share in Japan Clean Air System
®

ISO Quality Policy オリオンクリーンエアシステム


Orion strives to offer products that delight its customers.
冷凍式圧縮空気除湿装置

Clean Air System

Low Pressure Loss & Energy Saving


Eco-Friendly Refrigerant Applied

Powerful performance in Asia


with heavy duty specification

Best
B est M
est Match
atch
a tch ffor
orr IInverter
nverrter Com
Co
Compressor
ompressor
ressor & Oil-Free
Oil Frree Compressor
Comp
pressor
Clean Air System

ORION Refrigerated Air Dryer


Feature-Packed Air Dryer for Energy Saving and Stable Productivity,
ORION ARX series
All-in-One SUS Shell Heat Exchanger
Primary and secondary heat exchangers are
integrated in a single SUS shell
and rust proof SUS shell maintains minimal
pressure loss for long time.
ARX120K

ARX model
P-Loss under 0.015MPa

CROSS-WAVE FIN
Secondary Heat Exchanger
Eco-Friendly
Drastically separate drain water
from compressed air without pressure loss refrigerant applied

TURBO TUBE Primary Heat Exchanger Heavy Duty Refrigerant Circuit


Efficient pre-cooling and re-heating without pressure loss Durable performance in severe condition
at ambient temp. of 43Υ

NICKEL-PLATED Copper Pipe


ARX Pressure Loss Advantage Anti-corrosion and prevention gas leakage

[Electricity Loss / year] NICKEL-PLATED Copper Pipe


US dollar
$1,000
ARX saves
$800
$600
$651 Other Maker
(Equivalent) Copper pipe not plated
$400
ORION
$200 ARX50HJ
$0
ORION Other Maker Difference
ARX50HJ (Equivalent)
Pressure Loss 0.013MPa 0.032MPa 0.019MPa
Electricity Loss/year $446 $1,097 $651
Condenser Filter
Protection against dust
Compressor Air Pressure Source Capacity Electricity Charge Running Hour
and easy maintenance
37kW(50HP) 0.69MPa 7m³/min US$0.15/kWh 8000h

1
ARX Function Chart
High inlet air temperature model
Function Model : ARX
3HJ 5HJ 10HJ 20HJ 30HJ 50HJ 75HJ 90HK 100HK 120HK
All-in-One SUS Shell Heat Exchanger ● ● ● ● ● ● ● ● ●
SUS Shell Heat Exchanger ●
TURBO TUBE Primary Heat Exchanger ● ● ● ● ● ● ● ● ● ●

CROSS-WAVE FIN Secondary Heat Exchanger ● ● ● ● ● ● ● ● ● ●

NICKEL-PLATED Copper Pipe ● ● ● ● ● ● ● ●

R134a / R410A Refrigerant ● ● ● ● ● ● ● ● ● ●

Heavy Duty Refrigerant Circuit ● ● ● ● ● ● ● ● ● ●

Condenser Filter ● ● ● ● ● ● ● ● ●

Wide Adjusting Range CCV (capacity control valve) ● ● ● ● ● ● ● ● ● ●


Operation Lamp ● ● ● ● ● ● ● ● ● ●
Alarm Lamp ● ● ●
Evaporating Pressure Gauge ● ● ● ● ● ● ● ● ●
Air Pressure Gauge ● ● ● ● ● ● ● ●
Long Life Fan-Control Switch ● ● ● ● ● ● ● ● ● ●
One Touch Open Front Cabinet ● ● ● ● ● ● ● ● ● ●
3 Signal Outputs (remote, operation status, alarm) Option ● ● ●
Exhaust Duct Option
Float Operated Auto Drain Trap FD6 with Ball Valve ● ● ● ● ●
Float Operated Auto Drain Trap FD2 with Ball Valve ● ● ●
Float Operated Auto Drain Trap FD2 ●
Disc Operated Auto Drain Trap AD-5 with Ball Valve ●

Standard inlet air temperature model


Function Model : ARX
5J 10J 20J 30J 50J 75J 100J 110K 120K 180K
All-in-One SUS Shell Heat Exchanger ● ● ● ● ● ● ● ● ●
SUS Shell Heat Exchanger ●
TURBO TUBE Primary Heat Exchanger ● ● ● ● ● ● ● ● ● ●

CROSS-WAVE FIN Secondary Heat Exchanger ● ● ● ● ● ● ● ● ● ●

NICKEL-PLATED Copper Pipe ● ● ● ● ● ● ● ●

R134a / R410A Refrigerant ● ● ● ● ● ● ● ● ● ●

Heavy Duty Refrigerant Circuit ● ● ● ● ● ● ● ● ● ●

Condenser Filter ● ● ● ● ● ● ● ● ●

Wide Adjusting Range CCV (capacity control valve) ● ● ● ● ● ● ● ● ● ●


Operation Lamp ● ● ● ● ● ● ● ● ● ●
Alarm Lamp ● ● ●
Evaporating Pressure Gauge ● ● ● ● ● ● ● ● ●
Air Pressure Gauge ● ● ● ● ● ● ● ●
Long Life Fan-Control Switch ● ● ● ● ● ● ● ● ● ●
One Touch Open Front Cabinet ● ● ● ● ● ● ● ● ● ●
3 Signal Outputs (remote, operation status, alarm) Option ● ● ●
Exhaust Duct Option
Float Operated Auto Drain Trap FD6 with Ball Valve ● ● ● ● ●
Float Operated Auto Drain Trap FD2 with Ball Valve ● ● ●
Float Operated Auto Drain Trap FD2 ●
Disc Operated Auto Drain Trap AD-5 with Ball Valve ●

2
Clean Air System

ORION Clean Air Filter


Advanced Technology Packed Clean Air Filter,ORION “AL-Filter” series
Drain Filter DSF-AL Location※1 Before ARX
:DWHUGURSOHWDQGVROLGSDUWLFXODWH ȝP UHPRYDO
Element : EDS P-loss
No water drop in filtration performance
0.005MPa
Low pressure loss (0.005MPa or less) as pre-Filter
Float operated auto drain trap installed
Inner Screen
Performance Curve
Water-Resistant

6HSDUDWLRQUDWLR 
100
Nonwoven Element type
Fabric Cloth 
Centrifugal type
Outer Screen 80
Rated Air Flow
70
0 20 40 60 80 100 120 140
$LUSURFHVVLQJFDSDFLW\ 
Sectioned Drawing of Element [comparison with rated air flow]

Line Filter LSF-AL Location※1 After ARX


6ROLGSDUWLFXODWH ȝP UHPRYDO P-loss
Element : ELS High quality glass fiber element installed(ELS) 0.005MPa
Float operated auto drain trap installed (Initial)
Inner Screen
Precision different pressure gauge ''DG-50(A)''
Nonwoven installed (LSF400AL and bigger model)
Fabric Cloth
High Quality High Quality Glass Fiber
Glass Fiber
Nonwoven
Fabric Cloth
Outer Screen
Sectioned Drawing of Element

Mist Filter MSF-AL Location※1 After LSF-AL


Oil mist (0.01wt ppm) and fine solid particulate P-loss
Element : EMS ȝP UHPRYDO 0.01 㹼
Newly developed element installed(EMS) 0.02MPa
Inner Screen Float operated auto drain trap installed
Nonwoven Precision different pressure gauge ''DG-50(A)'' installed
Fabric Cloth (MSF400AL and bigger model)
High Quality
Glass Fiber Oil-Resistant Plastic Form High Quality Glass Fiber
Nonwoven
Fabric Cloth
Outer Screen
Oil-Resistant
Plastic Form
Sectioned Drawing of Element

Carbon Filter KSF-AL Location※1 After MSF-AL


Removes Odor (0.003wt ppm) . P-loss
Element : EKS Newly developed element ''Fibrous Activated Carbon'' 0.009MPa
installed(EKS)
Great reduction in amount of loose carbon as compared
Inner Screen with previous filters
Fibrous Activated
Carbon (Orion Original) Output Oil Concentration(wt ppm)
Nonwoven 0.01
Fabric Cloth
Outer Screen
MSF-AL

Sectioned Drawing of Element KSF-AL


0
All AL-Filter are alumite-treated on the inside surface. ※1 : Please refer to Basic System Example catalog on page 4

3
Basic System Examples
Air Quality Notes
Please install ORION genuine Clean Air Filters ‘before and after ARX dryer’ for the best performance.

Safety Notes
Before operating equipment, please read the operating manual carefully, and only use as indicated.
For installation of equipment and required wiring, employ a qualified person or consult with your dealer.
Be sure to select equipment which suits your needs. Do not use equipment for purposes other than intended.
Doing so can lead to accidents or equipment breakdown.

Valve
Air Pipe

Differential Pressure Gauge”DG-50(A)”

DSF LSF MSF KSF

Compressor Air Tank ARX


Check-
Valve Oil Container

Drain Pipe

Energy Saving Oil and water separation


from compressed air condensate,
Auto Drain Trap ”ADE4B”
”Drain Master”

System Applications
★ ☆ DSF ARX LSF MSF KSF General Painting, Precision Machinery Industry, etc

☆ DSF ARX LSF MSF Standard Pneumatic

ARX LSF MSF Standard Pneumatic

LSF ARX MSF Not recommended

1) Please consult with your dealer or ORION directly for further information when compressed air
is supplied for medical, food, or clean room use.
2) Please set up above ‫ۼ‬system when Oil-Free compressor is installed.
3) Please set up above ★system when intake air of an air compressor includes large amount of oil droplets.
4) LSF-AL is not recommended to be installed before ARX dryers because it will increase differential pressure
and drain water will be accumulated in the differential pressure gauge.
5) Please refer to “Compressed Clean Air catalog” (D-AG02 ) for details of “DRAIN MASTER” series.
6) SUS pipe and SUS air tank are recommended when Oil-Free compressor is installed (as indicated in Green).
ARX Heat-Exchanger is made of SUS .
7) Please install a check valve on exhaust pipe of filter.
8) Please consult with your dealer or ORION directly when you are not certain of air tank location (before or after ARX).

4
Clean Air System

Specifications Refrigerated Air Dryer


ARX Series

ARX5J ARX20J
ARX120K ARX180K

Refrigerated Air Dryer : High inlet air temp. model


ARX
Descriptions Type
3HJ 5HJ 10HJ 20HJ 30HJ 50HJ 75HJ 90HK 100HK 120HK
Air Processing Capacity m³/min 0.32 0.7 1.1 2.8 4.6 7.6 8.8 10.7 14.9 18.4
Inlet Air Temperature Υ 10~80
Rated Condition
Dew Point Temperature Υ 3~15 Air Pressure Ambient Temp. Dew Ponit (PDP) Inlet Air Temp.
Ambient Temperature Υ 2~43
0.69MPa 35Υ 10Υ 50Υ
Operating Pressure MPa 0.2~0.98
Height mm 480 510 610 900 990 1050 1054 1229 1275
Dimensions Depth mm 450 600 820 960 980 1010 1022 1023 1291
Width mm 180 240 240 300 380 470 592 702
Mass kg 18 26 35 44 83 94 106 140 167 233
Pipe Connections B R1/2 R3/4 R1 R1 1/2 R2 R2 1/2
Power Source (50Hz) V 1ph220±10% 3ph380V±10%
Power Consumption (50Hz) kW 0.27 0.28 0.37 0.74 1.9 2.0 3.7 3.8 4.8
Refrigerant R134a R410A

Refrigerated Air Dryer : Standard inlet air temp. model


ARX
Descriptions Type
5J 10J 20J 30J 50J 75J 100J 110K 120K 180K
Air Processing Capacity m³/min 0.54 1.0 2.3 4.0 6.4 9.0 12.0 13.0 19.0 26.0
Inlet Air Temperature Υ 10~50 Rated Condition
Dew Point Temperature Υ 3~15 Air Pressure Ambient Temp. Dew Ponit (PDP) Inlet Air Temp.
Ambient Temperature Υ 2~43
0.69MPa 30Υ 10Υ 35Υ
Operating Pressure MPa 0.2~0.98
Height mm 480 510 610 900 990 1050 1054 1229 1275
Dimensions Depth mm 450 600 820 960 980 1010 1022 1023 1291
Width mm 180 240 240 300 380 470 592 702
Mass kg 18 26 35 44 83 94 106 140 167 233
Pipe Connections B R1/2 R3/4 R1 R1 1/2 R2 R2 1/2
Power Source (50Hz) V 1ph220±10% 3ph380V±10%
Power Consumption (50Hz) kW 0.26 0.27 0.36 0.68 1.7 3.3 3.4 5.0
Refrigerant R134a R410A

5
LSF400-AL MSF400-AL

Specifications Clean Air Filter


DSF-AL / LSF-AL / MSF-AL / KSF-AL Series
Type ͤ1 ͤ4 ͤ4
Descriptions 75-AL 150-AL 200-AL 250-AL 400-AL 700-AL 1000-AL 1300-AL1 2000-AL1
DSF/LSF/MSF/KSF
0.69MPa 0.35 1.2 1.8 2.7 3.9 6.6 10.6 13.8 20.0
Air Processing
0.75MPa m³/min 0.38 1.3 2.0 2.9 4.2 7.2 11.5 15.0 21.7
Capacity ͤ
0.85MPa 0.42 1.5 2.2 3.3 4.7 8.0 12.9 16.8 24.3
Casing Material Aluminum Die Casting (All AL-Filter are alumite-treated on the inside surface. )
Fluid Compressed Air
Operating Inlet Air Pressure MPa 0.05~0.98 (DSF / LSF / MSF 1300AL1, 2000AL1 : 0.1~0.98)
Range Inlet Air Temperature Υ 5~60
Ambient Temperature Υ 2~60

Filtration '6)ȝPDQG:DWHU6HSDUDWLRQ(IILFLHQF\㸣/6)ȝP )LOWUDWLRQ(IILFLHQF\㸣)


06)ȝP )LOWUDWLRQ(IILFLHQF\㸣) / KSF : Adsorption
Performance
Outlet Oil Contamination wt ppm MSF : 0.01 / KSF : 0.003
ͤ
Pressure Loss MPa DSF :Initial 0.005 / LSF :Initial 0.005 / MSF : Initial : 0.01࣭Usual 0.02 / KSF : 0.009
When to replace filter element One year or pressure loss 0.02 MPa for DSF, 0.035 MPa for LSF/MSF, whichever comes first.
Pipe Connections Rc3/8 Rc1/2 Rc3/4 Rc1 Rc1 1/2 Rc2
Connections Different Pressure
Gauge Connection Rc1/4

Mass kg 1.0 2.0 2.1 2.6 5.0 6.0 6.5 9.0


EDS/ELS
Filter Type 75 150 200 250 400 700 1000 1300 2000
EMS/EKS
Element
Q’ty 1 each
Accessories
LSF/MFS NH-503MR built-in, none with KSF FD2, none with KSF
Auto Drain Trap
DSF
Differential Pressure Gauge Option DG-50(A)(LSF࣭MSF Equipped) / DSF࣭KSF Option
※1. KSF available from 150 to 2000. ※2. Air Processing Capacity is converted to the suction air condition (atmospheric, 32Υ, 75%RH).
※3. All Performances are tested at standard Air Processing Capacity (0.69MPa), Inlet oil contamination 3 wt ppm(LSF/MSF), 0.01wt ppm(KSF)
※4. Model name of KSF is "KSF1300-AL" and "KSF2000-AL".
※5. Oil concentration is measured in conformity with ISO8573-2 "Compressed air - Part 2 : Test methods for oil aerosol content" , not including oil-vapor.

Auto Drain Trap Differential Pressure Gauge


Float operated Disc operated DG-50(A)
FD2-G3 FD6-G1 FD-10-A AD-5-G7

Item

Maximum drain flow capacity ͤ1 10 cm³/ cycle 30 cm³/ cycle 80 cm³/ cycle 450 L / h
Operable pressure range MPa 0.1 㹼 1.0 0.20 㹼 0.98 0.29 㹼 0.98

Operable temperature range Υ 2 㹼 60

Processed fluid Compressed air drain

Drain release method Float operated Disc operated

Inlet 5F» »


Connections
Drain outlet ID 䃥5.7 㹼 6.0 5F» 5F»
OD 䃥8
Mass kg 0.3 0.45 1 1.7
Outside Outside Outside Outside
Outside dimensions mm diameter: 63 × diameter: 80 × diameter: 96 × diameter: 86 ×
length: 178 length: 201 length: 193 length: 198
※1 Drain conditions: Air pressure (gauge pressure): 0.69MPa.
※Indoor specifications (Operable in environment where it would not be exposed to water splash.)
※When setting up drain piping, to prevent back pressure from other traps, be sure to install a check valve. Also install drain traps at each drain port. (Please refer to detail on page 4)
※Please consult your Orion dealer for further details. 

6
Clean Air System

Model Selection For ARX Series

Model Selection Model selection Example


Temperature conditions Inlet Air Temp. 60䉝 Ambient Temp. 35䉝 Air Flow 6m³/min

1 Table A : ARX-HJ/HK Models


Table B : ARX-J/K Models
PDP 10䉝 Air Pressure 0.59MPa Frequency 50Hz

Table C : Air Pressure Coefficient From charts, Inlet temp. coefficient 0.70
1 Air Pressure coefficient 0.93
Calculate the necessary air capacity for the model selection.

2 Air capacity required =


Intake air volume / ( A or B × C ) 2
Air capacity required for Orion Dryer,
6 / (0.70×0.93)=9.2m³/min

Please select the suitable model from the specification


3 which has bigger Air Processing Capacity(P5)
than the air capacity required.
3 The suitable model to process 9.2m³/min is ARX90HK,
as its capacity exceeds the required value.

A:Inlet Air Temperature Coefficient ( ARX-HJ/HK Models )


㸦Υ㸧
Inlet air temperature 50 60 70 80
Outlet dew point㸦Υ㸧 ※ 5 10 15 5 10 15 5 10 15 5 10 15
30 0.78 1.06 1.27 0.62 0.80 0.92 0.53 0.68 0.82 0.48 0.63 0.79
Ambient
㸦Υ㸧
temperature
35 0.73 1.00 1.21 0.57 0.70 0.86 0.47 0.60 0.74 0.41 0.57 0.71
40 0.55 0.75 0.91 0.44 0.56 0.66 0.37 0.46 0.55 0.33 0.42 0.51
※Please ask to your dealer about coefficient at dew point 3℃

B:Inlet Air Temperature Coefficient ( ARX-J/K Models )


㸦Υ㸧
Inlet air temperature 35 40 45 50
Outlet dew point㸦Υ㸧 ※ 5 10 15 5 10 15 5 10 15 5 10 15
25 0.87 1.10 1.31 0.72 0.86 1.05 0.60 0.72 0.86 0.55 0.69 0.76
Ambient 30 0.80 1.00 1.20 0.66 0.79 0.96 0.55 0.66 0.79 0.50 0.63 0.70
㸦Υ㸧
temperature 35 0.78 0.94 1.15 0.63 0.74 0.92 0.51 0.62 0.74 0.46 0.57 0.65
40 0.73 0.88 1.08 0.58 0.65 0.86 0.47 0.56 0.68 0.40 0.51 0.58
※Please ask to your dealer about coefficient at dew point 3℃

C:Air Pressure Coefficient


Air Pressure MPa 0.20 0.29 0.39 0.49 0.59 0.69 0.78 0.88 0.93 0.98
Coefficient 0.67 0.73 0.80 0.87 0.93 1.00 1.07 1.13 1.16 1.20

ISO Certification
Orion Machinery Asia Co., Ltd is an ISO Certified, Quality Management
company.

For inquiries, please contact the following representative: ORION MACHINERY ASIA CO., LTD.
33 / 3 Moo 5 Sambundid, U-Thai,
Ayutthaya 13210, Thailand
TEL : +66-35-246-828 / FAX : +66-35-246-829

Important:
This catalog contains product specifications as of Jul., 2016.
Ɣ,PDJHVLQWKLVFDWDORJDUHSULQWHGLPDJHVDQGDFWXDOSURGXFWFRORUVPD\GLIIHUIURPWKHFRORUVKHUHLQ
Ɣ3URGXFWPHFKDQLVPVVSHFLILFDWLRQVHWFOLVWHGLQWKLVFDWDORJDUHVXEMHFWWRFKDQJHZLWKRXWQRWLFH
Ɣ'HVLJQHGE\2ULRQ0DFKLQHU\-DSDQ$VVHPEOHGLQ7KDLODQG K No.2062 16.07.06 pdfDG

You might also like