Metripack PDF
Metripack PDF
Metripack PDF
METRI-PACK SERIES
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Available in device and in-line
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S
E AL E D
150
Available in device and in-line
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U
N
Metri-Pack 150 Series connectors can S
applications, Metri-Pack 150 Series sealed
E
SE E D
AL AL E
meet or exceed the requirements for connectors can meet or exceed the
most marine, appliance, and industrial requirements for most marine, appliance,
control applications. and industrial control applications.
Ideally suited for limited space Utilizing triple-rib peripheral silicone
applications that do not require environ- rubber seals, Metri-Pack 150 Series
mental protection, Metri-Pack 150 Series sealed systems are ideally suited for
products are extremely versatile. critical, low-energy electronic appli-
cations that require protection from
environmental hazards.
D
D
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N
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SE
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Terminal Terminal
TPA
Cable
Cable
TPA
Female Connector TANGLESS Male Connector
CPA
(Connector Position
Assurance)
Female Terminal
TPA
(Terminal Position
Assurance)
Female Connector
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150 Metri-Pack Series
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Male Connector
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Metri-Pack Series
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150
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A B
H: 7.7
H: 7.0
L: 17.0 W: 6.5
W: 9.4 L: 33.0
F
D E
C
H: 10.3
H: 8.7
L: 17.0 W: 8.3
W:11.9 L: 33.0
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150 Metri-Pack Series
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H: 17.3
H: 17.3
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H
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H: 10.1
H: 9.0
L: 17.0 L: 33.0
W: 11.8 W: 15.4
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Metri-Pack Series
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150
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B
H: 17.3
H: 17.3
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H
F
H: 11.9
H: 10.4
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150 Metri-Pack Series
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H: 19.0
H: 16.5
W: 15.4 L: 33.0
L: 21.4
W: 19.0
G G
H
F
H: 13.0
H: 7.3
W: 20.0 L: 41.5
W: 22.1
L: 17.0
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Metri-Pack Series
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150
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C
A
H: 14.4
H: 10.5
L: 17.0 L: 33.0
W: 14.5 W: 16.4
B D
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H: 11.3
H: 8.0
F W: 22.3 F
L: 17.0 W: 20.0 L: 33.0
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150 Metri-Pack Series
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A
B H: 23.1
H: 20.6
H
F
H: 18.4
H: 14.5
G J
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Metri-Pack Series
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150
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C
A
B H: 15.9
H: 14.9
W: 15.3 L: 33.0
L: 17.0
W: 18.9
G
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H
E
F H: 23.1
H: 20.6
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150 Metri-Pack Series
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A
B H: 23.1
H: 20.6
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Metri-Pack Series
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150
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Terminal Terminal
Cable
Cable
TPA
(Terminal Position
Assurance)
Female Terminal
Female Connector
Assembly
150.2 PULL-TO-SEAT FEMALE TERMINALS*
Part # Cable Range (mm2) Material Plating
12124075 1.0-0.80 Silicon Bronze Tin
12124076 0.50-0.35 Silicon Bronze Tin
12161184 1.0-0.80 Beryllium Copper Silver/Nickel
* To be used with female connections, see page 76 150 FEMALE CONNECTOR ASSEMBLIES SEALED
# Cavities Conn. Asm. Color Material TPA
2 12052641 Black PA66 HS IM 12052634
150 METRI-PACK CABLE SEALS 3 12110293 Black PA66 HS IM 12052845
Reel Part # Loose Part # Cable Diameter Material Color 4 12162144 Black PA66 HS IM 12047948
12052924 12048086 2.85-2.03 Silicone Dk. Red 5 12146045 Natural PA6 12092844
12089442 12089678 2.15-1.60 Silicone White 6 12052848 Black PA6 12052850
12052925 12048087 1.70-1.29 Silicone Blue 8 12047937 Black PA66 HS IM 12066304
12124669 12084193 1.009-0.995 Silicone Tan 10 12065425 Black PA66 HS IM 12124264
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150 Metri-Pack Series
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TEMPERATURE RISE ( C)
CABLE RANGE (mm 2
): ........ 0.35-1.0 1.0
0.50
O 80 0.80
CURRENT RANGE (AMPS): ......... 0-14 15
60 0.80
0.50
TEMP RANGE OC: ........... -40 to 125 10
40 1.0
RESISTANCE: ........ <10mΩ@20mV
20 5
VOLTAGE DROP: .... <10.0 mV/amp
0 0
CENTERLINE SPACING (mm): ........ 6.0 0 5 10 15 20 25 50 75 100 125
CURRENT (AMPS) AMBIENT TEMPERATURE (OC )
BLADE WIDTH (mm): .................. 1.5
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
CPA
(Connector Position
Assurance)
S
E D
AL E
B
B
A C
H: 18.6
H: 18.6
L: 45.5
D L: 26.0
W: 23.0
W: 23.0 D
H
F
F
E
G
H: 22.0
H: 22.3
L: 45.5
W: 29.0 W: 29.0
L: 26.0
J
J Total Mated Length: 59.4mm
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AL E
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B B
A
C
H: 22.2
H: 21.8
W: 35.0 L: 45.5
L: 26.0 W: 34.6
J G
F
H
H: 27.0
H: 27.5
L: 45.5
W: 29.0 W: 29.0
L: 27.4
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Metri-Pack Series
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150
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D B
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A
C
H: 28.1
H: 28.7
L: 45.5
W: 29.0 W: 29.0
L: 27.4
J H
F
E
G
H: 27.3
H: 28.8
L: 44.6
W: 35.2 W: 35.2
L: 27.4
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150 Metri-Pack Series
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B B
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A
C
H: 27.0
H: 28.4
W: 42.2
L: 44.6
W: 42.2
L: 26.0
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Metri-Pack Series
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AL
150 DEVICE
C O N N E C T I O N S
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E
U
N
E
SE The On-Board Diagnostic Connection System is designed to meet SAE J1962 specifications using ISO standard
AL
male terminals. The 16 Terminal Male Test Equipment Connector includes a nylon insulator with ISO standard
copper alloy male terminals. The Female Vehicle Connector is designed for under dash application, and accepts
150 Series Metri-Pack tangless female terminals available in silicon bronze.
C
E
H: 19.0
W: 41.1 L: 32.5
TANGLESS
TANGLESS
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150 DEVICE
C O N N E C T I O N S
Metri-Pack Series
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Metri-Pack Series
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150 DEVICE
C O N N E C T I O N S
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B
A
H: 7.4
W: 24.1
L: 17.0
L: 17.0 W: 28.9
L: 25.0
W: 22.3 H PART NO: 12020833
DESCRIPTION: CPA
COLOR: Gray
MATERIAL : PBT
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150 DEVICE
C O N N E C T I O N S
Metri-Pack Series
L
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S
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AL E
H: 12.1
W: 24.2
L: 26.0
H: 28.0
L: 26.0 W: 27.4
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Metri-Pack Series
L
E A ED
150.2 PULL-TO-SEAT
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A C
Multiple Multiple
Cable Seal Cable Seal
H: 17.4
(Included) H: 18.4 (Included)
L: 27.1 W: 19.5
L: 27.1 W: 16.0
A PART NO: 12162193 (Black/Green Seal) C PART NO: 12162182 (Black/Green Seal)
2.66 -2.00 Cable O.D. 2.66 -2.00 Cable O.D.
PART NO: 12162197 (Gray/Green Seal) PART NO: 12162280 (Gray/Green Seal)
2.66 -2.00 Cable O.D. 2.66 -2.00 Cable O.D.
PART NO: 12162194 (Black/Tan Seal) PART NO: 12162185 (Black/Lt.Gray Seal)
2.15 -1.65 Cable O.D. 2.15 -1.65 Cable O.D.
PART NO: 12162198 (Gray/Tan Seal) PART NO: 12162279 (Gray/Lt.Gray Seal)
2.15 -1.65 Cable O.D. 2.15 -1.65 Cable O.D.
PART NO: 12162195 (Black/Orange Seal) DESCRIPTION: Connector Assembly 3F
1.85 -1.47 Cable O.D. SIZE: 27.1L x 17.4H x 19.5W
PART NO: 12162199 (Gray/Orange Seal) MATERIAL : PA66 HS IM
1.85 -1.47 Cable O.D. TERMINALS: See Page 66
DESCRIPTION: Connector Assembly 2F TYPICAL APP: Crankshaft Sensor
SIZE: 27.1L x 18.4H x 16.0W
MATERIAL : PA66 HS IM
TERMINALS: See Page 66
TYPICAL APP: Temperature Sensors
B
Multiple
Cable Seal
Multiple H: 18.4
(Included)
Cable Seal
(Included)
H: 11.0 L: 27.1
W: 23.0
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76 North American Region European Region Asia Pacific Region South American Region
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Metri-Pack Series
METRI-PACK SERIES
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Available in device and in-line
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S
E AL E D
280
Available in device and in-line
E
U
N
Metri-Pack 280 Series connectors can S
applications, Metri-Pack 280 Series sealed
E
SE E D
AL AL E
meet or exceed the requirements for connectors can meet or exceed the
most marine, appliance, and industrial requirements for most marine, appliance,
control applications. and industrial control applications.
Ideally suited for limited space Utilizing triple-rib peripheral silicone
applications that do not require environ- rubber seals, Metri-Pack 280 Series
mental protection, Metri-Pack 280 Series sealed systems are ideally suited for
products are extremely versatile. critical, low-energy electronic appli-
cations that require protection from
environmental hazards.
77
Metri-Pack Series
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280
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Terminal Terminal
TPA
Cable
Cable
TPA
TPA
(Terminal Position CPA
Assurance) (Connector Position
Assurance)
Tangless Female
Terminal
TANGLESS
TANGLESS
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Male Connector
280 MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12084586 5.0 Tin Brass Tin
12129498 3.0-2.0 Tin Brass Tin
12020116 2.0-1.0 Tin Brass Tin
12034047 1.0-0.80 Tin Brass Tin
12066271 0.50-0.35 Tin Brass Tin
12020782 0.35 (2 Req’d.) Tin Brass Tin
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Metri-Pack Series
SE
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280
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C
B E
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A
H: 22.0
H: 17.2
L: 23.7
TANGLESS W: 16.2
W: 17.3 L: 40.0
H
F
H: 10.5 H: 14.3
J
G W: 14.5 W: 16.4 L: 40.0
L: 23.0
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280 Metri-Pack Series
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C E
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D
A
H: 22.0
H: 24.4
TANGLESS
L: 23.7 W: 20.7 W: 20.3 L: 40.0
H: 31.7
H: 30.4
L: 23.7
TANGLESS W: 16.5
W: 17.8 L: 40.0
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A C
H: 10.5
B W: 14.5 H: 14.3
L: 40.0
L: 23.0 D
W: 16.4
J
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F G
F
H: 29.1
H: 26.6
L: 40.0
W: 20.6 W: 23.5
L: 23.0
U
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D
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C E
B
D
A H: 25.6
B
H: 24.8
W: 25.5
L: 23.0 W: 26.5 L: 40.0
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Metri-Pack Series
L
E A ED
280
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S
S
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AL E
Cable
Cable
TPA CPA
(Terminal Position (Connector Position
TANGLESS
Assurance) Assurance)
280 TANGLESS FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12110853 5.0-3.0 Tin Brass Tin
12129409 2.0-1.0 Tin Brass Tin
12110845* 3.0-2.0 Tin Brass Tin
Cable
12110847* 1.0-0.80 Tin Brass Tin Seal
12110846* 0.50-0.35 Tin Brass Tin
*Thin Stock—Electrical current restrictions apply, contact your regional Female Terminal
support representative at the number listed below.
TANGLESS
S
S
S
E D
AL E
TEMPERATURE RISE ( C)
3.0
O
80 40
CURRENT RANGE (AMPS): ........ 0-30 0.80 2.0 2.0
1.0
60 30
TEMP RANGE OC: .......... -40 to 125 1.0 0.80
3.0
40 0.50
...... <10mΩ@20mV
20
RESISTANCE:
5.0
20 10
VOLTAGE DROP: ...... <3.0mV/amp
0 0
CENTERLINE SPACING (mm): ....... 7.7 0 10 20 30 40 50 25 50 75 100 125
CURRENT (AMPS) AMBIENT TEMPERATURE (OC)
BLADE WIDTH (mm): ................. 2.8
*The test data are based on single circuits in free space and were generated using a “Lumped Resistance”
model. This model does not account for all of the variables that would be present in an actual application.
For actual product performance, contact your regional support representative at the number listed below.
TPA
(Terminal Position
Cable Seal Assurance)
Male Terminal
S
E D
AL E
B
C
B
D
A
H: 23.8
H: 20.7
W: 18.3 L: 55.0
L: 30.5 W: 18.3
F
G
E
H: 21.3
H: 13.7
W: 28.5 L: 49.0
L: 32.0 W: 28.3
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280 Metri-Pack Series
L
E A ED
S
S
S
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AL E
B
B
C
A
H: 20.0
H: 25.0
L: 29.9 W: 25.2 D
W: 25.2 L: 53.0
D
Total Mated Length: 66.8mm
J H
G
E
H: 26.5
F
H: 26.5
W: 30.4
W: 32.9 L: 53.0
L: 36.7
S
E D
AL E
E
D
B
A C
H: 25.4
H: 25.0
W: 40.6
L: 29.9 L: 53.0
W: 44.0
G H
F
H: 23.8
H: 25.0
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280 Metri-Pack Series
L
E A ED
S
S
S
E D
AL E
C
B
B
A D
H: 41.5
H: 43.5
L: 57.3
L: 32.1 W: 36.4 W: 35.0
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Metri-Pack Series
L
E A ED
280
S
S
S
E D
AL E
E
D
G
B
A F
H: 39.2
H: 44.4
L: 57.5
W: 53.0
W: 63.2
L: 32.5
C
TANGLESS
Total Mated Length: 76.6mm
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280 DEVICE
C O N N E C T I O N S
Metri-Pack Series
SE
AL
U
N
E
U
D
B
D
U
N
E
SE
AL
A
H
H: 14.1
L: 24.0 W: 23.3
G
DESCRIPTION: TPA
COLOR: Lt. Gray
MATERIAL : PA6
F PART NO: 12092254
DESCRIPTION: Connector 6F
SIZE: 23.0L x 18.0H x 31.6W
COLOR: Black
D MATERIAL: PA66 HS IM
TERMINALS: See Page 78
C TYPICAL APP: Wiper Switch
S
S
S
E D
AL E
C
B
H: 20.9
TANGLESS
L: 30.6 W: 26.0
H
B PART NO: 12077904
DESCRIPTION: TPA
COLOR: Blue G
MATERIAL: PA6
L: 29.9
F
S
S
S
E D
AL E
H: 20.0
L: 27.8
W: 29.6
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94
Metri-Pack Series
METRI-PACK SERIES
U
N
SE
AL
Available in device and in-line
S
S
E AL E D
480
Available in device and in-line
E
U
N
Metri-Pack 480 Series connectors can S
applications, Metri-Pack 480 Series sealed
E
SE E D
AL AL E
meet or exceed the requirements for connectors can meet or exceed the
most marine, appliance, and industrial requirements for most marine, appliance,
control applications. and industrial control applications.
Ideally suited for high current appli- Utilizing triple-rib peripheral silicone
cations that do not require environmental rubber seals, Metri-Pack 480 Series sealed
protection, Metri-Pack 480 Series products systems are ideally suited for high current
are extremely rugged and versatile. applications that require protection from
environmental hazards.
95
Metri-Pack Series
SE
AL
480
U
N
E
U
D
D
U
N
E
SE
AL
Terminal Terminal
TPA
Cable
Cable
TPA
CPA
(Connector Position
Assurance)
Female Terminal
TPA
(Terminal Position
Assurance)
Female Connector
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96 North American Region European Region Asia Pacific Region South American Region
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480 Metri-Pack Series
SE
AL
U
N
E
U
D
D
U
N
E
SE
AL
TEMPERATURE RISE ( C )
0.50 5.0
O 3.0
CURRENT RANGE (AMPS): ........ 0-42 80 40
0.80 2.0 2.0
1.0
60 30
TEMP RANGE C: O
.......... -40 to 125 1.0 0.80
3.0 0.50
RESISTANCE: ...... <10mΩ@20mV 40 20
5.0
20 10
VOLTAGE DROP: ...... <3.0mV/amp
0 0
CENTERLINE SPACING (mm): ....... 6.9 0 10 20 30 40 50 25 50 75 100 125
CURRENT (AMPS) AMBIENT TEMPERATURE (OC )
BLADE WIDTH (mm): ................. 4.8
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
Male Connector
480 MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12033820 5.0 Tin Brass Tin over Copper
12052827 3.0 Tin Brass Tin over Copper
12020120 2.0-1.0 Tin Brass Tin over Copper
480 MALE CONNECTORS UNSEALED 12020119 1.0-0.80 Tin Brass Tin over Copper
# Cavities Connector Color Material TPA 12066269 0.50-0.35 Tin Brass Tin over Copper
1 12015987 Md. Gray PA66 HS IM – 12020784 0.35 (2 Req’d.) Tin Brass Tin over Copper
2 12064750 Black PA6 12064751
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
• Female connections for device applications,
see page 103.
http://delphi.com/products/connect
North American Region European Region Asia Pacific Region South American Region 97
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
Metri-Pack Series
SE
AL
480
U
N
E
U
D
D
U
N
E
SE
AL
A B
H: 17.3
H: 13.1
L: 23.0 W: 13.0
W: 14.7 L: 37.0
http://delphi.com/products/connect
98 North American Region European Region Asia Pacific Region South American Region
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
480 Metri-Pack Series
SE
AL
U
N
E
U
D
D
U
N
E
SE
AL
C
E
D
B
A
H: 21.2
H: 18.0
http://delphi.com/products/connect
North American Region European Region Asia Pacific Region South American Region 99
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
Metri-Pack Series
L
E A ED
480
S
S
S
E D
AL E
Terminal Terminal
Cable
Cable
TPA
(Terminal Position
Assurance)
Female Terminal
Cable Seal
S
S
S
E D
AL E
CPA
(Connector Position
Assurance) Male Terminal Cable Seal
TPA
(Terminal Position
Assurance)
http://delphi.com/products/connect
North American Region European Region Asia Pacific Region South American Region 101
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
Metri-Pack Series
L
E A ED
480
S
S
S
E D
AL E
D B
A C
H: 24.5
H: 24.8
W: 30.5 L: 53.0
L: 31.0 W: 30.5
F
F
E G
H: 32.5
H: 33.5
W: 31.6 L: 53.0
L: 30.0 W: 31.6
http://delphi.com/products/connect
102 North American Region European Region Asia Pacific Region South American Region
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
480 DEVICE
C O N N E C T I O N S
Metri-Pack Series
SE
AL
U
N
E
U
D
D
U
N
E
SE
AL
H: 17.0
G
F
W: 27.0
L: 23.0
E
http://delphi.com/products/connect
North American Region European Region Asia Pacific Region South American Region 103
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
Metri-Pack Series
L
E A ED
480 DEVICE
C O N N E C T I O N S
S
S
S
E D
AL E
H: 25.0
W: 50.0
L: 30.0
http://delphi.com/products/connect
104 North American Region European Region Asia Pacific Region South American Region
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
Metri-Pack Series
METRI-PACK SERIES
U
N
SE
AL
Available in device and in-line
S
S
E AL E D
630
Available in device and in-line
E
U
N
Metri-Pack 630 Series connectors can S
applications, Metri-Pack 630 Series sealed
E
SE E D
AL AL E
meet or exceed the requirements for connectors can meet or exceed the
most marine, appliance, and industrial requirements for most marine, appliance,
control applications. and industrial control applications.
Ideally suited for high current Utilizing triple-rib peripheral silicone
applications that do not require rubber seals, Metri-Pack 630 Series sealed
environmental protection, Metri-Pack 630 systems are ideally suited for high current
Series products are extremely rugged applications that require protection from
and versatile. environmental hazards.
105
Metri-Pack Series
SE
AL
630
U
N
E
U
D
D
U
N
E
SE
AL
Terminal Terminal
TPA
Cable
Cable
TPA
CPA
(Connector Position
Assurance)
Female Terminal
TPA
(Terminal Position
Assurance)
Female Connector
http://delphi.com/products/connect
106 North American Region European Region Asia Pacific Region South American Region
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
630 Metri-Pack Series
SE
AL
U
N
E
U
D
D
U
N
E
SE
AL
Male Terminal
TPA
(Terminal Position
Assurance)
Male Connector
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is
critical to meet all crimp dimensions as specified.
http://delphi.com/products/connect
North American Region European Region Asia Pacific Region South American Region 107
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
Metri-Pack Series
SE
AL
630
U
N
E
U
D
D
U
N
E
SE
AL
C
B
B A D
H: 21.5
H: 18.0
W: 24.8
L: 23.0
L: 40.0
W: 25.3
http://delphi.com/products/connect
108 North American Region European Region Asia Pacific Region South American Region
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
630 Metri-Pack Series
SE
AL
U
N
E
U
D
D
U
N
E
SE
AL
A B
H: 37.6
H: 32.5
L: 24.3 W: 16.5
W: 18.5 L: 39.8
http://delphi.com/products/connect
North American Region European Region Asia Pacific Region South American Region 109
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
Metri-Pack Series
L
E A ED
630
S
S
S
E D
AL E
Terminal Terminal
Cable
Cable
TPA
(Terminal Position
Assurance)
Cable Seal
Female Terminal
630 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12052456 5.0-3.0 Tin Brass Tin
12052455 2.0-1.0 Tin Brass Tin
12052457 0.80-0.50 Tin Brass Tin
http://delphi.com/products/connect
110 North American Region European Region Asia Pacific Region South American Region
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630 Metri-Pack Series
L
E A ED
S
S
S
E D
AL E
TEMPERATURE RISE ( C )
CABLE RANGE (mm2): ........ 0.50-5.0 0.50 5.0
O 3.0
80 40
CURRENT RANGE (AMPS): ......... 0-46 0.80 2.0 2.0
1.0
60 30
TEMP RANGE OC: ........... -40 to 125 1.0 3.0
0.80
0.50
40 20
RESISTANCE: ....... <10mΩ@20mV 5.0
20 10
VOLTAGE DROP: ....... <3.0mV/amp
0 0
CENTERLINE SPACING (mm): ...... 10.8 0 10 20 30 40 50 25 50 75 100 125
CURRENT (AMPS) AMBIENT TEMPERATURE (OC )
BLADE WIDTH (mm): .................. 6.3
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
TPA
(Terminal Position
Assurance)
http://delphi.com/products/connect
North American Region European Region Asia Pacific Region South American Region 111
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
Metri-Pack Series
L
E A ED
630
S
S
S
E D
AL E
C
Multiple Cable Seal
(Included)
H: 21.7
H: 20.0
W: 27.3 L: 56.1
L: 31.5
W: 28.5
http://delphi.com/products/connect
112 North American Region European Region Asia Pacific Region South American Region
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
630 Metri-Pack Series
L
E A ED
S
S
S
E D
AL E
D B
B
A
C
H: 25.6
H: 27.4
W: 44.6 L: 52.3
L: 31.0
W: 43.6
http://delphi.com/products/connect
North American Region European Region Asia Pacific Region South American Region 113
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
114
Metri-Pack Series
METRI-PACK SERIES
U
N
SE
AL
800
Available in device and in-line
E
U
D
connections for vehicle applications,
D
U
N
Metri-Pack 800 Series connectors can
E
SE
AL
115
Metri-Pack Series
SE
AL
800 MAXI-FUSE
U
N
E
U
D
D
U
N
E
SE
AL
Terminal TPA
Terminal
Cable Cable
TANGLESS
TPA
Female Connector Male Connector
CPA
TPA (Connector Position
(Terminal Position Assurance)
Assurance)
Female Terminal
Female Connectors
http://delphi.com/products/connect
116 North American Region European Region Asia Pacific Region South American Region
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
800 MAXI-FUSE Metri-Pack Series
SE
AL
U
N
E
U
D
D
U
N
E
SE
AL
Male Terminal
TPA
(Terminal Position
Assurance)
Male Connector
TANGLESS TANGLESS
http://delphi.com/products/connect
North American Region European Region Asia Pacific Region South American Region 117
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
Metri-Pack Series
SE
AL
800 MAXI-FUSE
U
N
E
U
D
D
U
N
E
SE
AL
C
B A B
D
H: 24.7
H: 24.3
L: 34.0 L: 46.4
W: 12.8
W: 15.8
TANGLESS
Total Mated Length: 65.7mm
http://delphi.com/products/connect
118 North American Region European Region Asia Pacific Region South American Region
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
800 MAXI-FUSE Metri-Pack Series
SE
AL
U
N
E
U
D
D
U
N
E
SE
AL
C
D
C C
C
H: 26.2
H: 25.5
W: 31.0
L: 34.0
A
W: 64.0
H: 25.5 L: 46.4
http://delphi.com/products/connect
North American Region European Region Asia Pacific Region South American Region 119
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120
Metri-Pack Series
METRI-PACK SERIES
U
N
SE
AL
Available in device and in-line
MIXED
S
S
E AL E D Available in device and in-line
E
U
N
Metri-Pack Mixed Series connectors can S
applications, Metri-Pack Mixed Series
E
SE E D
AL AL E
meet or exceed the requirements for sealed connectors can meet or exceed the
most marine, appliance, and industrial requirements for most marine, appliance,
control applications. and industrial control applications.
Ideally suited for combination low Utilizing triple-rib peripheral silicone
energy and high current applications that rubber seals, Metri-Pack Mixed Series
do not require environmental protection, sealed systems are ideally suited for
Metri-Pack Mixed Series products are combination, low-energy electronic, and
extremely versatile. high current applications that require
protection from environmental hazards.
121
Metri-Pack Series
SE
AL
MIXED
U
N
E
U
D
D
U
N
E
SE
AL
TEMPERATURE RISE ( C)
3.0
O
80 40
0.80 2.0 2.0
TPA 1.0
Cable 60 30
1.0 0.80
3.0
40 20 0.50
5.0
20 10
0 0
0 10 20 30 40 50 25 50 75 100 125
CURRENT (AMPS) AMBIENT TEMPERATURE (OC)
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be
present in an actual application. For actual product performance, contact your regional
support representative at the number listed below.
Female Terminals
http://delphi.com/products/connect
122 North American Region European Region Asia Pacific Region South American Region
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
MIXED Metri-Pack Series
SE
AL
U
N
E
U
D
D
U
N
E
SE
AL
TEMPERATURE RISE ( C )
0.50 5.0 0.50 5.0
3.0 3.0
O
80 40 80 40
0.80 2.0 2.0 0.80 2.0 2.0
1.0 1.0
60 30 60 30
1.0 0.80 1.0 0.80
3.0 3.0
0.50 0.50
40 20 40 20
5.0 5.0
20 10 20 10
0 0 0 0
0 10 20 30 40 50 25 50 75 100 125 0 10 20 30 40 50 25 50 75 100 125
CURRENT (AMPS) AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) AMBIENT TEMPERATURE ( C )
O
CABLE RANGE (mm2): ....... 0.35-5.0 VOLTAGE DROP: ...... <3.0mV/amp CABLE RANGE (mm2): ....... 0.35-5.0 VOLTAGE DROP: ...... <3.0mV/amp
CURRENT RANGE (AMPS): ........ 0-42 CENTERLINE SPACING (mm): ........... CURRENT RANGE (AMPS): ........ 0-46 CENTERLINE SPACING (mm): ...........
TEMP RANGE OC: .......... -40 to 125 .............. Connector Dependent TEMP RANGE OC: .......... -40 to 125 ........... Connector Dependent
RESISTANCE: ...... <10mΩ@20mV BLADE WIDTH (mm): ................. 4.8 RESISTANCE: ...... <10mΩ@20mV BLADE WIDTH (mm): ................. 6.3
*The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the variables that would
be present in an actual application. For actual product performance, contact your regional support representative at the number listed below.
Male Terminals
280 480
D
D
U
N
E
SE
AL
B
A
H: 17.4
H: 14.5
W: 25.5
L: 27.6 W: 27.9 L: 39.1
KEY:
■ 280 SERIES
● 480 SERIES
http://delphi.com/products/connect
124 North American Region European Region Asia Pacific Region South American Region
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125
Metri-Pack Series
L
E A ED
MIXED
S
S
S
E D
AL E
100 20 100 50
TEMPERATURE RISE ( C)
3.0
80 0.80 80 40
15 0.80 2.0 2.0
0.80 1.0
60 0.50 60 30
1.0 0.80
10 3.0
40 1.0 40 20 0.50
20 5 5.0
20 10
0 0 0 0
0 5 10 15 20 25 50 75 100 125 0 10 20 30 40 50 25 50 75 100 125
O O
CURRENT (AMPS) AMBIENT TEMPERATURE ( C ) CURRENT (AMPS) AMBIENT TEMPERATURE ( C)
CABLE RANGE (mm2): ....... 0.35-1.0 VOLTAGE DROP: .... <10.0mV/amp CABLE RANGE (mm2): ....... 0.35-5.0 VOLTAGE DROP: ...... <3.0mV/amp
CURRENT RANGE (AMPS): ........ 0-14 CENTERLINE SPACING (mm): ........... CURRENT RANGE (AMPS): ........ 0-30 CENTERLINE SPACING (mm): ...........
TEMP RANGE C: .......... -40 to 125 O
.............. Connector Dependent TEMP RANGE C: .......... -40 to 125 O
.............. Connector Dependent
RESISTANCE: ...... <10mΩ@20mV BLADE WIDTH (mm): ................. 1.5 RESISTANCE: ...... <10m Ω@20mV BLADE WIDTH (mm): ................. 2.8
*The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the variables that would
be present in an actual application. For actual product performance, contact your regional support representative at the number listed below.
TPA
(Terminal Position
Assurance)
Cable Seals
http://delphi.com/products/connect
126 North American Region European Region Asia Pacific Region South American Region
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
MIXED Metri-Pack Series
L
E A ED
S
S
S
E D
AL E
80 40 80 40
0.80 2.0 2.0 0.80 2.0 2.0
1.0 1.0
60 30 60 30
1.0 0.80 1.0 0.80
3.0 3.0
0.50 0.50
40 20 40 20
5.0 5.0
20 10 20 10
0 0 0 0
0 10 20 30 40 50 25 50 75 100 125 0 10 20 30 40 50 25 50 75 100 125
CURRENT (AMPS) AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) AMBIENT TEMPERATURE ( C )
O
CABLE RANGE (mm2): ....... 0.35-5.0 VOLTAGE DROP: ...... <3.0mV/amp CABLE RANGE (mm2): ....... 0.35-5.0 VOLTAGE DROP: ...... <3.0mV/amp
CURRENT RANGE (AMPS): ........ 0-42 CENTERLINE SPACING (mm): ........... CURRENT RANGE (AMPS): ........ 0-46 CENTERLINE SPACING (mm): ...........
TEMP RANGE C: .......... -40 to 125 O
.............. Connector Dependent TEMP RANGE C: .......... -40 to 125 O
.............. Connector Dependent
RESISTANCE: ...... <10m Ω@20mV BLADE WIDTH (mm): ................. 4.8 RESISTANCE: ...... <10mΩ@20mV BLADE WIDTH (mm): ................. 6.3
*The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the variables that would
be present in an actual application. For actual product performance, contact your regional support representative at the number listed below.
CPA
(Connector Position
Assurance)
Cable Seals
TPA
(Terminal Position
Assurance)
Male Terminals
150 480
Male Connector
150 MALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12045773 1.0-0.80 Tin Brass Tin
12077628 0.50-0.35 Tin Brass Tin
480 MALE TERMINALS SEALED
MIXED METRI-PACK MALE CONNECTOR SEALED Part # Cable Range (mm2) Material Plating
# Cavities Connector Color Material TPA 12052172 5.0 Tin Brass Tin
7 12052200 Black PA66 HS IM 12052199 12065197 3.0 Tin Brass Tin
12065196 2.0-1.0 Tin Brass Tin
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
• Female connections for device applications,
see pages 131 and 132.
http://delphi.com/products/connect
North American Region European Region Asia Pacific Region South American Region 127
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
Metri-Pack Series
L
E A ED
MIXED
S
S
S
E D
AL E
Cable
Cable
S
S
S
E D
AL E
E D
B
C
A
H: 31.5
H: 33.5
W: 35.0 L: 53.8
L: 31.0 W: 35.0
KEY:
150 SERIES
● 480 SERIES
http://delphi.com/products/connect
North American Region European Region Asia Pacific Region South American Region 129
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
Metri-Pack Series
SE
AL
MIXED DEVICE
C O N N E C T I O N S
U
N
E
U
D
D
U
N
E
SE
AL
D
B
A
C
H: 22.0
F
H
L: 23.0 W: 30.0
KEY: KEY:
■ 280 SERIES ■ 280 SERIES
▲ 630 SERIES ▲ 630 SERIES
http://delphi.com/products/connect
130 North American Region European Region Asia Pacific Region South American Region
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
MIXED DEVICE
C O N N E C T I O N S
Metri-Pack Series
L
E A ED
S
S
B S
E D
AL E
H: 21.8
W: 29.7
L: 31.3
H: 40.0
W: 40.4
L: 32.0
KEY: KEY:
150 SERIES ■ 280 SERIES
■ 280 SERIES ▲ 630 SERIES
http://delphi.com/products/connect
North American Region European Region Asia Pacific Region South American Region 131
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
Metri-Pack Series
L
E A ED
MIXED DEVICE
C O N N E C T I O N S
S
S
S
E D
AL E
H: 26.8
W: 34.2
L: 30.5
KEY:
150 SERIES
■ 280 SERIES
Mixed connectors
feature a combination
of different terminal
cavities, as indicated by
the key.
http://delphi.com/products/connect
132 North American Region European Region Asia Pacific Region South American Region
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133
134
Metri-Pack Series
METRI-PACK SERIES
U
N
SE
AL
JUNCTION
Available in pass-through and in-line
S
S
E AL E D Available in pass-through and in-line
E
U
N Series connectors can meet or exceed the S applications, Metri-Pack Junction Sys-
E
SE E D
AL AL E
requirements for most marine, appliance, tem Series sealed connectors can
and industrial control applications. meet or exceed the requirements for
Ideally suited for combination low most marine, appliance, and industrial
energy and high current applications that control applications.
do not require environmental protection, Metri-Pack Junction Series sealed
Metri-Pack Junction System Series systems are ideally suited for com-
products are extremely versatile. bination, low-energy electronic, and high
current applications that require pro-
tection from environmental hazards.
135
Metri-Pack Series
SE
AL
JUNCTION SYSTEMS
U
N
E
U
D
D
U
N
E
SE
AL
Secondary Lock
Female Terminals
Secondary Lock
Female Connector
http://delphi.com/products/connect
136 North American Region European Region Asia Pacific Region South American Region
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
JUNCTION SYSTEMS Metri-Pack Series
SE
AL
U
N
E
U
D
D
U
N
E
SE
AL
Secondary Lock
Male Terminals
Secondary Lock
Stabilizer
http://delphi.com/products/connect
North American Region European Regions Asia Pacific Region South American Region 137
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
Metri-Pack Series
SE
AL
JUNCTION SYSTEMS
U
N
E
U
D
D
U
N
E
SE
AL
100 20 100 50
TEMPERATURE RISE ( C)
1.0
3.0
80 0.80 80 40
15 0.80 2.0 2.0
0.80 1.0
60 0.50 60 30
1.0 0.80
10 3.0
40 1.0 40 20 0.50
20 5 5.0
20 10
0 0 0 0
0 5 10 15 20 25 50 75 100 125 0 10 20 30 40 50 25 50 75 100 125
O O
CURRENT (AMPS) AMBIENT TEMPERATURE ( C ) CURRENT (AMPS) AMBIENT TEMPERATURE ( C)
CABLE RANGE (mm2): ....... 0.35-1.0 VOLTAGE DROP: .... <10.0mV/amp CABLE RANGE (mm2): ....... 0.35-5.0 VOLTAGE DROP: ...... <3.0mV/amp
CURRENT RANGE (AMPS): ........ 0-14 CENTERLINE SPACING (mm): ........... CURRENT RANGE (AMPS): ........ 0-30 CENTERLINE SPACING (mm): ...........
TEMP RANGE C: .......... -40 to 125 O
.............. Connector Dependent TEMP RANGE C: .......... -40 to 125 O
.............. Connector Dependent
RESISTANCE: ...... <10mΩ@20mV BLADE WIDTH (mm): ................. 1.5 RESISTANCE: ...... <10mΩ@20mV BLADE WIDTH (mm): ................. 2.8
* The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the variables that would
be present in an actual application. For actual product performance, contact your regional support representative at the number listed below.
150 SERIES FEMALE TERMINALS UNSEALED 480 SERIES FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating Part # Cable Range (mm2) Material Plating
12047767 1.0-0.80 Silicon Bronze Tin 12084595 5.0 Tin Brass Tin
12064971 0.50-0.35 Silicon Bronze Tin 12052221 3.0 Tin Brass Tin
12124304 2.0-1.0 Tin Brass Tin
12015860 0.80 Tin Brass Tin
12052219 0.50-0.35 Tin Brass Tin
12020366 1.0-0.50 (1 Req’d.) Tin Brass Tin
0.80-0.50 (1 Req’d.)
280 SERIES FEMALE TERMINALS UNSEALED 630 SERIES FEMALE TERMINALS UNSEALED
2
Part # Cable Range (mm ) Material Plating Part # Cable Range (mm2) Material Plating
12015858 5.0 Tin Brass Tin 12084590 5.0 Tin Brass Tin
12129494 3.0-2.0 Tin Brass Tin 12084596 3.0 (2 Req’d.) Tin Brass Tin
12034046 1.0-0.80 Tin Brass Tin 12052224 3.0 Tin Brass Tin
12052217 0.50-0.35 Tin Brass Tin 12015870 2.0-1.0 Tin Brass Tin
12162597* 3.0-2.0 Tin Brass Tin 12015869 1.0-0.80 Tin Brass Tin
12162595* 1.0-0.80 Tin Brass Tin 12020035 0.80-0.50 (2 Req’d.) Tin Brass Tin
12162596* 0.50-0.35 Tin Brass Tin 12052222 0.50-0.35 Tin Brass Tin
* Thin Stock—Electrical current restrictions may apply, contact
your regional support representative at the number listed below
for specifications.
http://delphi.com/products/connect
138 North American Region European Region Asia Pacific Region South American Region
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JUNCTION SYSTEMS Metri-Pack Series
SE
AL
U
N
E
U
D
D
U
N
E
SE
AL
TEMPERATURE RISE ( C )
TEMPERATURE RISE ( C )
O
O
80 40 80 40
0.80 2.0 2.0 0.80 2.0 2.0
1.0 1.0
60 30 60 30
1.0 0.80 1.0 0.80
3.0 3.0
0.50 0.50
40 20 40 20
5.0 5.0
20 10 20 10
0 0 0 0
0 10 20 30 40 50 25 50 75 100 125 0 10 20 30 40 50 25 50 75 100 125
O
CURRENT (AMPS) AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) AMBIENT TEMPERATURE ( C )
CABLE RANGE (mm2): ....... 0.35-5.0 VOLTAGE DROP: ...... <3.0mV/amp CABLE RANGE (mm2): ....... 0.35-5.0 VOLTAGE DROP: ...... <3.0mV/amp
CURRENT RANGE (AMPS): ........ 0-42 CENTERLINE SPACING (mm): ........... CURRENT RANGE (AMPS): ........ 0-46 CENTERLINE SPACING (mm): ...........
TEMP RANGE C: .......... -40 to 125 O
.............. Connector Dependent TEMP RANGE C: .......... -40 to 125 O
.............. Connector Dependent
RESISTANCE: ...... <10mΩ@20mV BLADE WIDTH (mm): ................. 4.8 RESISTANCE: ...... <10mΩ@20mV BLADE WIDTH (mm): ................. 6.3
* The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the variables that would
be present in an actual application. For actual product performance, contact your regional support representative at the number listed below.
150 SERIES MALE TERMINALS UNSEALED 480 SERIES MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating Part # Cable Range (mm2) Material Plating
12047581 1.0-0.80 Tin Brass Tin 12033820 5.0 Tin Brass Tin over Copper
12059894 0.50-0.35 Tin Brass Tin 12052827 3.0 Tin Brass Tin over Copper
12020120 2.0-1.0 Tin Brass Tin over Copper
12020119 1.0-0.80 Tin Brass Tin over Copper
12066269 0.50-0.35 Tin Brass Tin over Copper
12020784 0.35 (2 Req’d.) Tin Brass Tin over Copper
280 SERIES MALE TERMINALS UNSEALED 630 SERIES MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating Part # Cable Range (mm2) Material Plating
12084586 5.0 Tin Brass Tin 12066493 5.0 Tin Brass Tin over Copper
12129498 3.0-2.0 Tin Brass Tin 12052826 3.0 Tin Brass Tin over Copper
12020116 1.0 Tin Brass Tin 12020365 3.0 (2 Req’d.) Tin Brass Tin over Copper
12034047 1.0-0.80 Tin Brass Tin 12020126 2.0-1.0 Tin Brass Tin over Copper
12066271 0.50-0.35 Tin Brass Tin 12020125 1.0-0.80 Tin Brass Tin over Copper
12020782 0.35 (2 Req’d.) Tin Brass Tin 12033972 0.80-0.50 (2 Req’d.) Tin Brass Tin over Copper
12066454 0.50-0.35 Tin Brass Tin over Copper
http://delphi.com/products/connect
North American Region European Region Asia Pacific Region South American Region 139
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Metri-Pack Series
SE
AL
JUNCTION SYSTEMS
U
N
E
U
C
D
U
N
E
SE
AL D
H: 63.0
A F
E
W: 70.6
L: 46.6
H: 83.8 H: 63.8
W: 109.0
B
B
L: 43.7 Total Mated Length: 73.4mm
W: 28.8 L: 46.6
KEY:
■ 280 SERIES
● 480 SERIES
▲ 630 SERIES
http://delphi.com/products/connect
140 North American Region European Region Asia Pacific Region South American Region
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JUNCTION SYSTEMS Metri-Pack Series
SE
AL
U
N
E
U
D
D
U
N
E
SE
AL
A D
H: 38.9 G
D H
E
B
H: 8.0
H: 48.2
J
D
W: 71.3 K
W: 82.2
L: 23.0
L: 25.0
C
D
H: 8.2
F
L: 43.5
W: 73.5 W: 92.1
L: 17.5
KEY:
150 SERIES
■ 280 SERIES
▲ 630 SERIES
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Metri-Pack Series
SE
AL
JUNCTION SYSTEMS
U
N
E
U
D
D
U
N
E
SE
AL
A C
B
H: 60.8
B B
H: 53.9
D
W: 88.8
W: 70.9
L: 24.0
L: 40.0
KEY:
■ 280 SERIES
● 480 SERIES
▲ 630 SERIES
http://delphi.com/products/connect
142 North American Region European Region Asia Pacific Region South American Region
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JUNCTION SYSTEMS Metri-Pack Series
SE
AL
U
N
E
U
D
D
U
N
E
SE
AL
A C
E
H: 61.4
H: 65.1
W: 108.8 W: 72.2
D
L: 26.2
B
KEY:
150 SERIES
■ 280 SERIES
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Metri-Pack Series
L
E A ED
JUNCTION SYSTEMS
S
S
S
E D
AL E
Secondary Lock
Cable Seals
Female Terminals
Secondary Lock
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144 North American Region European Region Asia Pacific Region South American Region
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JUNCTION SYSTEMS Metri-Pack Series
L
E A ED
S
S
S
E D
AL E
Male Terminals
Secondary Lock
Connector Seal
Shroud
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Metri-Pack Series
L
E A ED
JUNCTION SYSTEMS
S
S
S
E D
AL E
100 20 100 50
TEMPERATURE RISE (OC)
1.0
TEMPERATURE RISE ( C)
0.50 3.0
O
80 0.80 80 40
15 0.80 2.0 2.0
0.80 1.0
60 0.50 60 30
1.0 0.80
10 3.0
40 1.0 40 20 0.50
20 5 5.0
20 10
0 0 0 0
0 5 10 15 20 25 50 75 100 125 0 10 20 30 40 50 25 50 75 100 125
O
CURRENT (AMPS) AMBIENT TEMPERATURE ( C ) CURRENT (AMPS) AMBIENT TEMPERATURE (OC)
CABLE RANGE (mm2): ....... 0.35-1.0 VOLTAGE DROP: .... <10.0mV/amp CABLE RANGE (mm2): ....... 0.35-5.0 VOLTAGE DROP: ...... <3.0mV/amp
CURRENT RANGE (AMPS): ........ 0-14 CENTERLINE SPACING (mm): ........... CURRENT RANGE (AMPS): ........ 0-30 CENTERLINE SPACING (mm): ...........
TEMP RANGE C: .......... -40 to 125 O
.............. Connector Dependent TEMP RANGE C: .......... -40 to 125 O
.............. Connector Dependent
RESISTANCE: ...... <10mΩ@20mV BLADE WIDTH (mm): ................. 1.5 RESISTANCE: ...... <10mΩ@20mV BLADE WIDTH (mm): ................. 2.8
* The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the variables that would
be present in an actual application. For actual product performance, contact your regional support representative at the number listed below.
150 SERIES FEMALE TERMINALS SEALED 480 SERIES FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating Part # Cable Range (mm2) Material Plating
12048074 1.0-0.80 Silicon Bronze Tin 12052139 5.0-3.0 Tin Brass Tin
12084200 0.50-0.35 Silicon Bronze Tin 12048451 2.0-1.0 Tin Brass Tin
12160223 1.0-0.80 Beryllium Copper Silver/Nickel 12048450 0.80-0.50 Tin Brass Tin
12160222 0.50-0.35 Beryllium Copper Silver/Nickel
280 SERIES FEMALE TERMINALS SEALED 630 SERIES FEMALE TERMINALS SEALED
Part # Cable Range (mm ) 2
Material Plating Part # Cable Range (mm2) Material Plating
12077413 5.0 Tin Brass Tin 12052456 5.0-3.0 Tin Brass Tin
12129493 3.0-2.0 Tin Brass Tin 12052455 2.0-1.0 Tin Brass Tin
12077411 1.0-0.80 Tin Brass Tin 12052457 0.80-0.50 Tin Brass Tin
12084201 0.50-0.35 Tin Brass Tin
12176387 5.0 Beryllium Copper Silver/Nickel
TANGLESS
12176388 3.0-2.0 Beryllium Copper Silver/Nickel
280 TANGLESS SERIES FEMALE TERMINALS SEALED
12176389 1.0-0.80 Beryllium Copper Silver/Nickel
Part # Cable Range (mm2) Material Plating
12110853 5.0-3.0 Tin Brass Tin
12129409 2.0 Tin Brass Tin
12110845* 3.0-2.0 Tin Brass Tin
12110847* 1.0-0.80 Tin Brass Tin
12110846* 0.50-0.35 Tin Brass Tin
Use for Part No. 12191499 (Shown on Page 151)
* Thin Stock—Electrical current restrictions may apply, contact your regional support
representative at the number listed below.
http://delphi.com/products/connect
146 North American Region European Region Asia Pacific Region South American Region
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JUNCTION SYSTEMS Metri-Pack Series
L
E A ED
S
S
S
E D
AL E
0 0 0 0
0 10 20 30 40 50 25 50 75 100 125 0 10 20 30 40 50 25 50 75 100 125
CURRENT (AMPS) AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) AMBIENT TEMPERATURE (OC )
CABLE RANGE (mm2): ....... 0.35-5.0 VOLTAGE DROP: ...... <3.0mV/amp CABLE RANGE (mm2): ....... 0.35-5.0 VOLTAGE DROP: ...... <3.0mV/amp
CURRENT RANGE (AMPS): ........ 0-42 CENTERLINE SPACING (mm): ........... CURRENT RANGE (AMPS): ........ 0-46 CENTERLINE SPACING (mm): ...........
TEMP RANGE C: .......... -40 to 125 O
.............. Connector Dependent TEMP RANGE C: .......... -40 to 125 O
.............. Connector Dependent
RESISTANCE: ...... <10mΩ@20mV BLADE WIDTH (mm): ................. 4.8 RESISTANCE: ...... <10mΩ@20mV BLADE WIDTH (mm): ................. 6.3
* The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the variables that would
be present in an actual application. For actual product performance, contact your regional support representative at the number listed below.
150 SERIES MALE TERMINALS SEALED 480 SERIES MALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating Part # Cable Range (mm2) Material Plating
12045773 1.0-0.80 Tin Brass Tin 12052172 5.0 Tin Brass Tin
12077628 0.50-0.35 Tin Brass Tin 12065197 3.0 Tin Brass Tin
12065196 2.0-1.0 Tin Brass Tin
280 SERIES MALE TERMINALS SEALED 630 SERIES MALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating Part # Cable Range (mm2) Material Plating
12048254 5.0 Tin Brass Tin 12064736 5.0 Tin Brass Tin
12129497 3.0-2.0 Tin Brass Tin 12064737 3.0 Tin Brass Tin
12048159 1.0-0.80 Tin Brass Tin 12064735 2.0-1.0 Tin Brass Tin
12124977 0.50-0.35 Tin Brass Tin 12064734 0.80-0.50 Tin Brass Tin
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Metri-Pack Series
L
E A ED
JUNCTION SYSTEMS
S
S
S
E D
AL E
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148 North American Region European Region Asia Pacific Region South American Region
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JUNCTION SYSTEMS Metri-Pack Series
L
E A ED
S
S
S
E D
AL E
A C
B D
H: 52.4
H: 52.4
E
D
W: 94.4
B
W: 101.0
L: 46.0 F L: 43.7
H: 73.0
W: 115.0
L: 44.8
Total Mated Length: 82.4mm
KEY:
■ 280 SERIES
● 480 SERIES
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Metri-Pack Series
L
E A ED
JUNCTION SYSTEMS
S
S
S
E D
AL E
D
H: 57.2
B A C
H: 59.0
W: 98.4
E
W: 110.0
D
B
F L: 70.5
L: 33.0
H: 73.0
W: 123.1
L: 43.8
KEY:
150 SERIES
■ 280 SERIES
● 480 SERIES
▲ 630 SERIES
http://delphi.com/products/connect
150 North American Region European Region Asia Pacific Region South American Region
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
JUNCTION SYSTEMS Metri-Pack Series
L
E A ED
S
S
S
E D
AL E
D
B
A C
H: 60.1
H: 60.1 E
W: 99.4 F
D
W: 106.0 L: 41.7
B
L: 45.5
G
H: 80.0
KEY:
TANGLESS
■ 280 SERIES
▲ 630 SERIES
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Metri-Pack Series
L
E A ED
JUNCTION SYSTEMS
S
S
D
S
E D
AL E
B
A C
H: 66.6
H: 66.6
W: 106.0
E W: 112.8
B
F
L: 56.5
D
L: 67.2
E
H: 62.6
W: 179.9
L: 50.2
Total Mated Length: 122.6mm
KEY:
150 SERIES
■ 280 SERIES
▲ 630 SERIES
http://delphi.com/products/connect
152 North American Region European Region Asia Pacific Region South American Region
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
Metri-Pack Series
METRI-PACK SERIES
U
N
SE
AL
HEADER
The Metri-Pack 280 Series unsealed
S
S
E AL E D The Metri-Pack 150 Series sealed elec-
E
U
N
extremely rugged system designed to S for severe underhood environments. This
E
SE E D
AL AL E
meet customer’s power circuit needs. system offers the combination of excellent
This system offers the combination of low energy electronic circuits and power
excellent low energy electronic circuits circuit capability in a single connection.
and power circuit capability in a single Metri-Pack 150 Series sealed header
connection. systems are ideally suited for critical, low-
energy electronic applications that require
protection from environmental hazards.
S
E D
AL E
Terminal
Terminal
Connector Seal
Cable
Cable Seal
Seals
150 PULL-TO-SEAT FEMALE TERMINALS SEALED 150 METRI-PACK FEMALE CONNECTOR ASSEMBLIES SEALED*
Part # Cable Range (mm )2
Material Plating # Cavities Connector Assembly Color Material
12089290 0.50-0.35 Silicon Bronze Tin 18way: 18 12040921 Black PBT 30% GF
12103881 1.0-0.80 Silicon Bronze Tin 30way: 30 12048455 Dk. Gray PET 30% GF
12110236 0.80 Beryllium Copper Tin 48way: 18 12040921 Black PBT 30% GF
60 way: 30 12034398 Black PET 30% GF
60way: 30 12034398 Black PET 30% GF
60 way: 30 12034400 Black PET 30% GF
*Multiple cable seal is included in connector assembly.
http://delphi.com/products/connect
154 North American Region European Region Asia Pacific Region South American Region
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150 HEADER Metri-Pack Series
L
E A ED
S
S
S
E D
AL E
BLADE WIDTH (mm): .................. 1.5 *The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
Male Header
Connector Assembly
12065266 12034413
http://delphi.com/products/connect
North American Region European Region Asia Pacific Region South American Region 155
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Metri-Pack Series
L
E A ED
150 HEADER
S
S
S
E D
AL E
B
A
H: 37.2
H: 25.1
W: 59.8
W: 70.0
L: 26.1
D
H: 37.2
H: 25.4
W: 44.3
W: 54.0
L: 26.1
L: 39.5
Total Mated Length: 57.5mm
F
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156 North American Region European Region Asia Pacific Region South American Region
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150 HEADER Metri-Pack Series
L
E A ED
S
S
S
E D
AL E
C
A
H: 37.2
H: 25.4
B W: 59.8
L: 26.1
W: 114.0
H: 25.4
L: 39.5
W: 44.3 Total Mated Length: 57.8mm D
L: 26.1
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Metri-Pack Series
L
E A ED
150 HEADER
S
S
S
E D
AL E
C
A
H: 37.2
H: 25.1
W: 59.8
B
L: 26.1
W: 130.0
H: 25.1
D
L: 39.5
W: 59.8
Total Mated Length: 57.8mm
L: 26.1
http://delphi.com/products/connect
158 North American Region European Region Asia Pacific Region South American Region
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150 HEADER Metri-Pack Series
L
E A ED
S
S
S
E D
AL E
A
C
H: 21.5
H: 28.4
W: 42.2
W: 40.5
L: 26.0
L: 26.8
http://delphi.com/products/connect
North American Region European Region Asia Pacific Region South American Region 159
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
Metri-Pack Series
SE
AL
280 HEADER
U
N
E
U
D
D
U
N
E
SE
AL
TPA
TPA CPA
(Terminal Position (Connector Position
Assurance) Assurance)
TANGLESS
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160 North American Region European Region Asia Pacific Region South American Region
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
280 HEADER Metri-Pack Series
SE
AL
U
N
E
U
D
D
U
N
E
SE
AL
TANGLESS
http://delphi.com/products/connect
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Metri-Pack Series
SE
AL
280 HEADER
U
N
E
U
D
D
U
N
E
SE
AL
A C
H: 17.9
H: 14.0
W: 23.3
L: 24.0 W: 26.7
L: 25.7
E F
G
D
H: 27.9
H: 24.7
E
W: 34.4 W: 44.7
TANGLESS L: 23.7 L: 43.3
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Part Number Index
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Part Number Index
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Part Number Index
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165 North American Region European Region Asia Pacific Region South American Region
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