E L E C T R O W E L D E D G R AT I N G • M E C H A N I C A L G R AT I N G

GRUPO RELESA
 AERIAL VIEW

CONTENTS
1 AERIAL VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 PRESENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4 DESCRIPTION AND USES . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 TYPES OF GRATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5y6
6 TECHNICAL MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . 7
7 LOAD CALCULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
8 LOAD TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 a 12
9 HEAVY LOAD TABLES VEHICLE TRAFFIC . . . . . . . . . . . . 13
10 MECHANICAL GRATING SYSTEM AND LARGE LOADS . . . 14
11 RELESA DRAWING - TECHNICAL DETAILS . . . . . . . . . . . . 15 y 16
12 TOLERANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
13 INVOICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
14 STAIRTREADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
15 SLITTER MACHINE FACTORY . . . . . . . . . . . . . . . . . . . . . . 20
16 PRODUCTION LINES - MAIN FACTORY . . . . . . . . . . . . . 21 y 22
17 GALVANIZING FACTORY . . . . . . . . . . . . . . . . . . . . . . . . 23
18 ANCHOR PIECES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
19 TREE WATERING GRIDS AND GUTTER GRIDS . . . . . . . . . 25 y 26
20 FENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
21 SCREENING AND SEMI-SCREENING GRATING . . . . . 28
22 BALCONIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
23 FACADES AND FALSE CEILINGS . . . . . . . . . . . . . . . . . . 30
24 PAINTED GRATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
25 INDUSTRY GALLERY . . . . . . . . . . . . . . . . . . . . . . . . . 32 a 36
26 CONSTRUCTION GALLERY . . . . . . . . . . . . . . . . . . . . . . 37 a 41
27 LOCATION MAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
 2

PRESENTATION

REJILLAS ELECTROSOLDADOS, S.A. started trading

back in 1982. It is the personal achievement of its founder, Ginés
Pagán Martínez (1935-2008), who cut his teeth in the family
foundry and then gained more experience in the iron and steel
industry during his youth. In 1964 he managed to found his first
firm for mechanical manufacture of metal grating in all its forms
and finishes. In 1972, under a patent, he introduced the
electrowelding system into Spain, thereby making his firm undisputed
number one in the manufacture of grating. During the next forty-
odd years the firm has held onto this leadership status on the
strength of constant application of state-of-the-art technology and
a highly skilled human team all pulling together towards the firm's
ongoing development.

All this has strengthened the position of Grupo Empresarial

RELESA, with the creation of Galvanizados del Mediterráneo, S.L.,
shortened to “GALVAME”, in 1997 and Línea de Corte S.L.,
shortened to “LIDECOR”, in 2004, thus completing the vertical
integration of its whole productive process.

FOUNDRY MECHANICAL GRATING ELECTROWELDED GRATING

 RESOURCES

PARTIAL VIEW OF OFFICES

PARTIAL VIEW OF PRODUCTIONS LINES

3
 4

DESCRIPTION AND USES

DESCRIPTION

The grating is a piece composed of several equal and parallel metallic strips, placed on edge and separated from each
other at common centres, with rods electrowelded at right angles to the load bearing bars providing lateral restraint.

ELECTROWELDED GRATING is basically formed of THREE ELEMENTS:

1. BEARING BAR Heat-laminated steel strip, quality in accordance with norm EN 10025 type S 235 JR or
equivalent, with low Si content. Heights vary between 20 and 100 mm in intervals of 5 mm., for thickness of 2, 3, 4
and 5 mm. As the name indicates, this is the element that supports the loads borne by the grating.

2. TRANSVERSE BAR Square twisted or flat rod, quality in accordance with norm une EN 10016-2 type C4D, of
4, 5, 6 and 8 mm. sideways, working as separating part between bearing bars and as a non-slip element.

3. BINDING BAR Laminated strip, of the same quality as the bearing bar, with a characteristic _ _, shape, whose
purpose is to close off the gratings, being electrowelded at the tops of the load-bearing bars.

Also we can supply in any type of STAINLESS STEEL. (exclusive for order or orders accumulation there, no less than
250 m2).

USES

Electrowelded grating has a wide range of applications such

as basic use in the INDUSTRY and CONSTRUCTION, with the following
being the most usual examples:
ELECTRICAL POWER INDUSTRY
SEAWAGE FARMS
WIND POWER TOWERS
PETROCHEMICAL PLANTS
NAVAL CONSTRUCTION
CAR INDUSTRY
SOLAR POWER PLANTS
SHIPYARDS
CONCRETE INDUSTRY
IRON AND STEEL INDUSTRY
STEEL ESTRUCTURES
AIRPORTS
HARBOURS
RAILWAYS
 TYPES OF GRATING

SMOOTH GRATING

NON-SLIP GRATING

5
 6

SUPER NON-SLIP GRATING

For 2 and 3 mm thick load bearing bars minus 2,5 mm in depth from the top of the tooth.
For 4 and 5 mm thick load bearing bars minus 3,5 mm in depth from the top of the tooth.

MESH GRATING (8X8)

 TECHNICAL MANAGEMENT

Throughout our constant

evolution we have provided the
Department of Engineering and
Design with the ultimate in CAD
systems which enables us to deal
with any type of project involving
electrowelded gratings.

The computing department has

personalized and perfected the CAD system,
adapting it to the specific needs of our products.

We are able to break down a structural

drawing into the required gratings to cover all
over types of surfaces.

7
 8

LOAD CALCULATIONS

b . h2 b . h3
Wx = Resistent modulus Wx = in cm3 Ix = Moment of inertia Ix = in cm4
6 12

MF Qu . L
max = in daN/cm for a uniformly distributed load
8
MF
max = Wx . o in daN x
Qc (L - )
MF 2
max = in daN/cm for a concentrated load
4

Qc
f= (8 . L3 - 4 . L . x2 + x3) for a concentrated load
S 384 . E . Ix
n= + 1 for a uniformly distributed load
L.t 5 . Qu . L3
f= (cm) for a uniformly distributed load
x 384 . E . Ix
n= + 1 for a concentrated load
t

TERMINOLOGY

n = Bars under load

f = Deflection
E = Modulus of Elasticity
o = Maximum admissible tension
Qu = Uniformly distributed load
Qc = Concentrated load
S = Surface area
L = Distance between structure supports
t = Distance between bearing bars
b = Thichness of the bearing bar
h = Depth of the bearing bar
x = Tread width of concentrated load
 MATERIAL: S 235 JR Steel type (Standard EN 10025)
LOAD TABLES ACCEPTABLE TENSION: 16 kN / cm2
1kN 100Kg 10kN 1T.

MESH a x b (mm) 34 x 23 34 x 38 34 x 76 34 x 100

Load bearing h x e (mm) 20 x 2 20 x 3 25 x 2 25 x 3 30 x 2 30 x 3 35 x 2 35 x 3 40 x 2 40 x 3 50 x 3
2
L Evenly distributed load in (kN/M ) Apt for pedestrian transit
500 20,24 30,37 31,63 47,45 45,55 68,32 62,00 93,00 80,98 121,46 189,79
600 14,11 21,16 22,04 33,06 31,74 47,61 43,20 64,80 56,42 84,64 132,24
700 9,36 14,04 16,25 24,37 23,40 35,09 31,84 47,77 41,59 62,39 97,48
DISTANCE BETWEEN SUPPORTS (mm)

800 6,29 9,44 12,29 18,43 17,97 26,96 24,46 36,69 31,95 47,93 74,89
900 4,93 6,65 7,70 11,54 13,30 19,95 19,39 29,09 25,33 37,99 59,37
1000 3,24 4,86 6,33 7,60 8,75 13,13 13,90 20,85 20,59 30,88 48,25
1100 2,44 3,33 4,77 6,51 7,50 9,00 9,53 14,29 14,22 21,33 40,01
Clear span

1200 1,89 2,83 3,69 5,53 6,37 7,97 8,44 10,12 10,07 15,11 33,73
1300 1,49 2,24 2,91 4,37 5,03 7,55 7,99 7,37 7,34 11,01 21,50
1400 1,20 1,80 2,34 3,51 4,04 6,06 6,42 6,87 6,84 8,21 16,03
1500 0,98 1,46 1,91 2,86 3,30 4,94 5,23 7,85 7,81 6,25 12,21
Apt for bearing a concentrated load of 1.5 kN
1600 0,81 1,21 1,58 2,37 2,72 4,09 4,33 6,49 6,46 6,05 9,46 applied at the most unfavourable position,
distributed over a contact surface of 200 mm x 200
1700 0,68 1,01 1,32 1,98 2,28 3,42 3,62 5,43 5,40 8,10 7,45 mm for the flooring, pursuant to the standard EN
ISO 14122-2 SAFETY OF MACHINERY. PERMANENT
1800 0,57 0,86 1,11 1,67 1,93 2,89 3,06 4,59 4,57 6,85 5,94 MEANS OF ACCESS TO MACHINERY AND
0,49 0,73 0,95 1,43 1,64 2,46 2,61 3,91 3,89 5,84 6,00 INDUSTRIAL FACILITIES.
1900 Part 2. Working platforms and walkways.
2000 0,42 0,63 0,82 1,23 1,41 2,12 2,24 3,37 3,35 5,02 9,81 Section 4.2.5. Design loads.

2
Own weight (Kg/M ) 14,50 19,60 17,30 23,55 19,90 27,55 22,65 31,50 25,35 35,55 43,60

The own-weight figures correspond to the 34 x 38 mm. mesh.

MESH a x b (mm) 34 x 38 34 x 76 34 x 100

Load bearing h x e (mm) 25 x 4 25 x 5 30 x 4 30 x 5 35 x 4 35 x 5 40 x 4 40 x 5 50 x 4 50 x 5 60 x 5 70 x 5
2
L Evenly distributed load in (kN/M ) Apt for pedestrian transit
500 63,26 79,08 91,10 113,87 124,00 154,99 161,95 202,44 253,05 316,31 455,49 619,98
600 44,08 55,10 63,48 79,35 86,40 108,00 112,85 141,06 176,32 220,40 317,38 431,99
700 32,49 40,62 46,79 58,49 63,69 79,61 83,19 103,98 129,98 162,47 233,96 318,45
DISTANCE BETWEEN SUPPORTS (mm)

800 24,57 30,72 35,95 44,93 48,93 61,16 63,90 79,88 99,85 124,81 179,73 244,63
900 15,39 19,24 26,60 33,25 38,79 48,48 50,66 63,32 79,16 98,94 142,48 193,93
1000 10,13 12,66 17,51 21,88 27,80 34,75 41,17 51,46 64,33 80,41 115,79 157,61
1100 6,94 8,68 12,00 15,00 19,05 23,82 28,44 42,67 53,34 66,68 96,01 130,69
Clear span

1200 6,15 7,69 8,50 10,62 13,50 16,87 20,15 25,18 39,35 49,19 80,95 110,18
1300 5,82 7,28 7,74 7,74 9,83 12,29 14,67 18,34 28,66 35,83 61,91 94,19
1400 4,68 5,85 8,08 7,22 7,33 9,17 10,95 13,68 21,38 26,72 46,18 73,33
1500 3,81 4,77 6,59 8,24 6,98 6,98 8,33 10,42 16,28 20,35 35,16 55,83
1600 3,15 3,94 5,45 6,81 8,65 6,76 6,46 8,07 12,61 15,77 27,25 43,27
Evenly distributed load (kN / M2)
1700 2,64 3,30 4,56 5,70 7,24 9,05 6,36 6,36 9,93 12,41 21,45 34,06
1800 2,23 2,79 3,85 4,82 6,12 7,65 9,13 6,34 7,93 9,91 17,12 27,19
1900 1,90 2,38 3,29 4,11 5,22 6,52 7,79 9,74 6,41 8,01 13,84 21,97
L = Clear Span
2000 1,64 2,04 2,83 3,53 4,49 5,61 6,70 8,37 6,54 6,54 11,31 17,95
2
Own weight (Kg/M ) 30,40 36,80 35,75 43,40 41,10 50,05 46,50 56,70 57,20 72,30 84,70 97,95

F 4 mm. F 5 mm. F 1/200 span F - excessive load to F = 1/200 span

9
 10

MATERIAL: S 235 JR Steel type (Standard EN 10025)

ACCEPTABLE TENSION: 16 kN / cm2
1kN 100Kg 10kN 1T.

MESH a x b (mm) 34 x 38 PP 8 x 8 34 x 76 PP 8 x 8
Load bearing h x e (mm) 20 x 2 20 x 3 25 x 2 25 x 3 30 x 2 30 x 3 35 x 2 35 x 3 40 x 2 40 x 3 50 x 3
2
L Evenly distributed load in (kN/M ) Apt for pedestrian transit
500 20,24 30,37 31,63 47,45 45,55 68,32 62,00 93,00 80,98 121,46 189,79
600 14,11 21,16 22,04 33,06 31,74 47,61 43,20 64,80 56,42 84,64 132,24
700 9,36 14,04 16,25 24,37 23,40 35,09 31,84 47,77 41,59 62,39 97,48
DISTANCE BETWEEN SUPPORTS (mm)

800 6,29 9,44 12,29 18,43 17,97 26,96 24,46 36,69 31,95 47,93 74,89
900 4,93 6,65 7,70 11,54 13,30 19,95 19,39 29,09 25,33 37,99 59,37
1000 3,24 4,86 6,33 7,60 8,75 13,13 13,90 20,85 20,59 30,88 48,25
1100 2,44 3,33 4,77 6,51 7,50 9,00 9,53 14,29 14,22 21,33 40,01
Clear span

1200 1,89 2,83 3,69 5,53 6,37 7,97 8,44 10,12 10,07 15,11 33,73
1300 1,49 2,24 2,91 4,37 5,03 7,55 7,99 7,37 7,34 11,01 21,50
1400 1,20 1,80 2,34 3,51 4,04 6,06 6,42 6,87 6,84 8,21 16,03
1500 0,98 1,46 1,91 2,86 3,30 4,94 5,23 7,85 7,81 6,25 12,21
Apt for bearing a concentrated load of 1.5 kN
1600 0,81 1,21 1,58 2,37 2,72 4,09 4,33 6,49 6,46 6,05 9,46 applied at the most unfavourable position,
distributed over a contact surface of 200 mm x 200
1700 0,68 1,01 1,32 1,98 2,28 3,42 3,62 5,43 5,40 8,10 7,45 mm for the flooring, pursuant to the standard EN
ISO 14122-2 SAFETY OF MACHINERY. PERMANENT
1800 0,57 0,86 1,11 1,67 1,93 2,89 3,06 4,59 4,57 6,85 5,94 MEANS OF ACCESS TO MACHINERY AND
0,49 0,73 0,95 1,43 1,64 2,46 2,61 3,91 3,89 5,84 6,00 INDUSTRIAL FACILITIES.
1900 Part 2. Working platforms and walkways.
2000 0,42 0,63 0,82 1,23 1,41 2,12 2,24 3,37 3,35 5,02 9,81 Section 4.2.5. Design loads.

Own weight (Kg/M2) 17,28 22,35 20,00 26,35 22,70 30,35 25,40 34,35 28,15 38,35 46,35

The own-weight figures correspond to the 34 x 38 PP 8 x 8 mesh.

MESH a x b (mm) 40 x 45 PP 8 x 8 40 x 76 PP 8 x 8
Load bearing h x e (mm) 20 x 2 20 x 3 25 x 2 25 x 3 30 x 2 30 x 3 35 x 2 35 x 3 40 x 2 40 x 3 45 x 2
2
L Evenly distributed load in (kN/M ) Apto para paso peatonal
500 17,41 26,11 27,20 40,80 39,17 58,75 53,31 79,97 69,63 104,45 88,13
600 12,14 18,20 18,96 28,44 27,31 40,96 37,17 55,75 48,55 72,82 61,44
700 8,06 12,08 13,99 20,98 20,14 30,21 27,41 41,12 35,81 53,71 45,32
DISTANCE BETWEEN SUPPORTS (mm)

800 5,42 8,13 10,58 15,87 15,48 23,22 21,07 31,61 27,52 41,28 34,83
900 4,24 6,37 6,63 9,95 11,46 17,19 16,71 25,07 21,83 32,74 27,63
1000 2,80 4,19 5,46 6,55 7,55 11,32 11,99 17,98 17,75 26,62 22,46
1100 2,11 3,16 4,12 5,62 6,47 7,76 8,22 12,33 12,27 18,40 18,64
Clear span

1200 1,63 2,45 3,18 4,78 5,50 6,88 7,28 8,74 8,69 13,04 12,38
1300 1,29 1,93 2,51 3,77 4,34 6,52 6,90 6,37 6,34 9,50 9,02
1400 1,03 1,55 2,02 3,03 3,49 5,24 5,54 5,94 5,91 7,09 6,73
1500 0,84 1,27 1,65 2,47 2,85 4,27 4,52 6,79 6,75 6,75 6,41
1600 0,70 1,05 1,36 2,05 2,36 3,53 3,74 5,61 5,59 8,38 7,95
Evenly distributed load (kN / M2)
1700 0,58 0,88 1,14 1,71 1,97 2,96 3,13 4,70 4,67 7,01 6,66
1800 0,49 0,74 0,97 1,45 1,67 2,50 2,65 3,97 3,95 5,93 5,63
1900 0,42 0,63 0,82 1,24 1,42 2,13 2,26 3,39 3,37 5,06 4,80
L = Clear Span
2000 0,36 0,54 0,71 1,06 1,22 1,84 1,94 2,92 2,90 4,35 4,13

Own weight (Kg/M2) 17,98 23,05 20,70 27,05 23,40 31,05 26,10 35,05 28,85 39,05 47,05

F 4 mm. F 5 mm. F 1/200 span F - excessive load to F = 1/200 span

 MATERIAL: S 235 JR Steel type (Standard EN 10025)
LOAD TABLES ACCEPTABLE TENSION: 16 kN / cm2

1kN 100Kg 10kN 1T.

MESH a x b (mm) 30 x 50 30 x 76 30 x 100

Load bearing h x e (mm) 25 x 3 25 x 5 30 x 3 30 x 5 35 x 3 35 x 5 40 x 3 40 x 5 45 x 5 50 x 5 60 x 5 70 x 5
2
L Evenly distributed load in (kN/M ) Apt for pedestrian transit
500 53,87 89,78 77,57 129,28 105,58 175,97 137,90 229,84 290,89 359,12 517,13 703,88
600 37,52 62,53 54,03 90,05 73,54 122,56 96,05 160,08 202,60 250,13 360,19 490,25
700 27,65 46,08 39,81 66,35 54,19 90,31 70,78 117,96 149,29 184,31 265,41 361,25
DISTANCE BETWEEN SUPPORTS (mm)

800 20,90 34,83 30,57 50,95 41,61 69,35 54,35 90,58 114,64 141,53 203,80 277,40
900 13,08 21,81 22,61 37,68 32,97 54,96 43,07 71,78 90,85 112,16 161,51 219,83
1000 8,61 14,35 14,88 24,80 23,63 39,38 34,99 58,31 73,80 91,11 131,20 178,58
1100 7,37 9,83 10,19 16,99 16,18 26,97 24,16 40,26 57,33 75,52 108,75 148,02
Clear span

1200 6,26 6,96 7,22 12,03 11,46 19,10 17,11 28,51 40,60 55,69 91,65 124,74
1300 4,94 6,34 6,57 8,76 8,34 13,91 12,46 20,76 29,56 40,55 70,07 106,60
1400 3,97 6,61 6,86 6,53 7,78 10,37 9,29 15,48 22,04 30,23 52,24 82,96
1500 3,24 5,39 5,59 6,21 5,92 7,89 7,07 11,78 16,77 23,01 39,76 63,14
Apt for bearing a concentrated load of 1.5 kN
1600 2,67 4,46 4,62 7,70 7,34 7,64 6,84 9,13 12,99 17,83 30,80 48,91 applied at the most unfavourable position,
distributed over a contact surface of 200 mm x 200
1700 2,24 3,73 3,86 6,44 6,13 6,01 9,16 7,18 10,23 14,03 24,24 38,49 mm for the flooring, pursuant to the standard EN
ISO 14122-2 SAFETY OF MACHINERY. PERMANENT
1800 1,89 3,15 3,26 5,44 5,18 8,64 7,74 7,16 8,16 11,19 19,34 30,71 MEANS OF ACCESS TO MACHINERY AND
1,61 2,68 2,78 4,64 4,42 7,37 6,60 5,79 6,59 9,04 15,62 24,81 INDUSTRIAL FACILITIES.
1900 Part 2. Working platforms and walkways.
2000 1,38 2,31 2,39 3,99 3,80 6,33 5,67 9,45 6,73 7,39 12,76 20,26 Section 4.2.5. Design loads.

2
Own weight (Kg/M ) 24,25 40,25 28,75 47,75 33,25 55,20 37,75 62,70 70,20 77,65 94,85 109,80

The own-weigth figures correspond to the 30 x 76 mesh or 25 x 38 mesh according to the respective table.

MESH a x b (mm) 25 x 38 25 x 50 25 x 76 25 x 100

Load bearing h x e (mm) 20 x 2 20 x 3 25 x 2 25 x 3 30 x 2 30 x 3 35 x 2 35 x 3 40 x 2 40 x 3 50 x 3
2
L Evenly distributed load in (kN/M ) Apt for pedestrian transit
500 27,65 41,47 43,20 64,80 62,21 93,31 84,67 127,01 110,59 165,89 259,20
600 19,25 28,87 30,07 45,11 43,31 64,96 58,95 88,42 76,99 115,48 180,44
700 14,18 21,26 22,15 33,22 31,90 47,84 43,41 65,12 56,70 85,05 132,90
DISTANCE BETWEEN SUPPORTS (mm)

800 8,57 12,85 16,73 25,10 24,48 36,72 33,32 49,98 43,52 65,28 102,00
900 6,03 8,04 10,47 15,71 18,10 27,15 26,39 39,59 34,47 51,71 80,79
1000 4,41 6,61 6,89 10,33 11,90 17,85 18,90 28,35 27,99 41,98 65,60
1100 3,32 4,98 5,90 7,07 8,15 12,22 12,94 19,41 19,32 28,98 54,35
Clear span

1200 2,56 3,85 5,01 6,26 7,21 8,65 9,16 13,74 13,67 20,51 40,06
1300 2,02 3,03 3,95 5,92 6,82 7,87 6,67 10,00 9,95 14,93 29,15
1400 1,62 2,43 3,17 4,75 5,47 5,87 6,21 7,45 7,42 11,12 21,73
1500 1,32 1,98 2,58 3,87 4,46 6,69 7,09 7,09 7,05 8,46 16,53
1600 1,09 1,64 2,13 3,20 3,69 5,53 5,85 5,49 5,46 6,55 12,80
1700 0,91 1,37 1,78 2,67 3,08 4,62 4,89 7,34 7,30 6,44 10,07 Evenly distributed load (kN / M2)

1800 0,77 1,16 1,51 2,26 2,60 3,90 4,13 6,20 6,17 9,25 8,03
1900 0,66 0,99 1,28 1,92 2,22 3,33 3,52 5,28 5,25 7,88 6,48
2000 0,56 0,85 1,10 1,65 1,91 2,86 3,03 4,54 4,52 6,77 6,62 L = Clear Span
2
Own weight (Kg/M ) 17,00 24,00 20,65 29,35 24,30 34,75 27,95 40,15 31,60 45,55 56,35

F 4 mm. F 5 mm. F 1/200 span F - excessive load to F = 1/200 span

11
 12

MATERIAL: S 235 JR Steel type (Standard EN 10025)

ACCEPTABLE TENSION: 16 kN / cm2
1kN 100Kg 10kN 1T.

MESH a x b (mm) 21 x 38 21 x 48 21 x 76 21 x 100

Load bearing h x e (mm) 20 x 2 20 x 3 25 x 2 25 x 3 30 x 2 30 x 3 35 x 2 35 x 3 40 x 2 40 x 3 50 x 3
2
L Evenly distributed load in (kN/M ) Apt for pedestrian transit
500 33,32 49,98 52,06 78,09 74,97 112,46 102,04 153,07 133,28 199,92 312,38
600 23,19 34,78 36,23 54,34 52,17 78,25 71,01 106,51 92,75 139,12 217,37
700 17,07 25,60 26,67 40,01 38,41 57,61 52,28 78,41 68,28 102,42 160,03
DISTANCE BETWEEN SUPPORTS (mm)

800 10,31 15,47 20,14 30,21 29,47 44,20 40,11 60,16 52,38 78,57 122,77
900 7,26 9,68 12,60 18,90 21,77 32,66 31,75 47,63 41,47 62,21 97,20
1000 5,30 7,95 8,28 12,43 14,31 21,47 22,73 34,10 33,66 50,49 78,89
1100 3,99 5,99 7,09 8,50 9,80 14,70 15,56 23,34 23,22 34,83 65,33
Clear span

1200 3,08 4,62 6,02 7,52 6,93 10,40 11,01 16,51 16,43 24,64 48,13
1300 2,43 3,64 4,74 7,11 6,30 7,56 8,01 12,01 11,95 17,93 35,02
1400 1,95 2,92 3,80 5,71 6,57 7,04 7,46 8,95 8,90 13,36 26,09
1500 1,59 2,38 3,10 4,65 5,36 5,36 5,67 6,80 6,77 10,16 19,84
Apt for bearing a concentrated load of 1.5 kN
1600 1,31 1,97 2,56 3,84 4,42 6,63 7,02 6,58 6,55 7,86 15,35 applied at the most unfavourable position,
distributed over a contact surface of 200 mm x 200
1700 1,09 1,64 2,14 3,21 3,69 5,54 5,87 8,80 8,76 6,18 12,07 mm for the flooring, pursuant to the standard EN
ISO 14122-2 SAFETY OF MACHINERY. PERMANENT
1800 0,92 1,39 1,80 2,71 3,12 4,68 4,95 7,43 7,39 6,16 9,62 MEANS OF ACCESS TO MACHINERY AND
0,79 1,18 1,54 2,31 2,66 3,98 4,22 6,33 6,30 9,44 7,77 INDUSTRIAL FACILITIES.
1900 Part 2. Working platforms and walkways.
2000 0,68 1,01 1,32 1,98 2,28 3,42 3,62 5,44 5,41 8,11 6,34 Section 4.2.5. Design loads.

2
Own weight (Kg/M ) 19,25 27,60 23,55 34,00 27,90 40,40 32,25 46,80 36,60 53,25 66,05

The own-weigth figures correspond to the 21 x 48 mesh or 42 x 45 mesh according to the respective table.

MESH a x b (mm) 42 x 23 42 x 45 42 x 76 42 x 100

Load bearing h x e (mm) 20 x 2 20 x 3 25 x 2 25 x 3 30 x 2 30 x 3 35 x 2 35 x 3 40 x 2 40 x 3 50 x 3
2
L Evenly distributed load in (kN/M ) Apt for pedestrian transit
500 16,60 24,89 25,93 38,90 37,34 56,01 50,82 76,23 66,38 99,57 155,58
600 11,57 17,36 18,08 27,12 26,04 39,06 35,44 53,16 46,29 69,43 108,49
700 7,68 11,52 13,34 20,01 19,21 28,81 26,14 39,22 34,15 51,22 80,03
DISTANCE BETWEEN SUPPORTS (mm)

800 6,46 7,75 10,09 15,14 14,77 22,15 20,10 30,15 26,25 39,38 61,52
900 3,64 6,07 6,33 9,49 10,93 16,40 15,94 23,92 20,83 31,24 48,81
1000 2,67 4,00 5,21 6,25 7,20 10,80 11,44 17,16 16,94 25,40 39,70
1100 2,01 3,02 3,93 5,36 6,17 7,41 7,84 11,76 11,71 17,56 32,94
Clear span

1200 1,56 2,33 3,04 4,56 5,25 6,57 6,95 8,34 8,30 12,45 24,31
1300 1,23 1,84 2,40 3,60 4,15 6,22 6,59 6,08 6,05 9,07 17,72
1400 0,99 1,48 1,93 2,89 3,33 5,00 5,29 5,67 5,64 6,77 13,23
1500 0,81 1,21 1,57 2,36 2,72 4,08 4,32 6,48 6,45 6,45 10,08
1600 0,67 1,00 1,30 1,95 2,25 3,38 3,57 5,36 5,34 8,00 7,82
1700 0,56 0,84 1,09 1,64 1,88 2,83 2,99 4,49 4,47 6,70 6,16 Evenly distributed load (kN / M2)

1800 0,47 0,71 0,92 1,38 1,59 2,39 2,53 3,80 3,78 5,67 6,15
1900 0,40 0,60 0,79 1,18 1,36 2,04 2,16 3,24 3,22 4,84 9,45
2000 0,35 0,52 0,68 1,02 1,17 1,76 1,86 2,79 2,78 4,16 8,13 L = Clear Span
2
Own weight (Kg/M ) 11,20 16,50 13,50 19,85 15,75 23,20 18,05 26,55 20,35 29,90 36,60

F 4 mm. F 5 mm. F 1/200 span F - excessive load to F = 1/200 span

 HEAVY LOAD TABLES VEHICLE TRAFFIC

TYPE OF MESH a x b (mm) 34 x 38 / 34 x 76

HEAVY LOAD Maximum span (mm.)
Axle load kN Wheel load kN Print of wheel mm. 40 x 3 40 x 4 40 x 5 50 x 5 60 x 5 70 x 5

100 50
250 x 250 225 250 300 400 500 600

70 35
250 x 250 250 300 350 400 500 700

40 20
200 x 200 300 400 450 650 850 1100

20 10
200 x 200 450 600 700 1000 1350 1650

9 4,5
120 x 120 800 950 1050 1450 1900 2350

70 35
200 x 200 - 225 250 350 450 600

40 20
160 x 160 250 300 350 500 650 850

20 10
140 x 140 350 450 500 750 1100 1450

Order or orders accumulation there of, no less than 250 m2.

13
 14

MECHANICAL GRATING SYSTEM AND LARGE LOADS

MECHANICAL GRATING SYSTEM
MATERIAL: S 235 JR Steel type (Standard EN 10025)
ACCEPTABLE TENSION: 16 kN / cm2
MESH a x b (mm) 33 x 33 1kN 100Kg 10kN 1T.

Load bearing h x e (mm) 20 x 2 20 x 3 25 x 2 25 x 3 30 x 2 30 x 3 35 x 2 35 x 3 40 x 2 40 x 3 50 x 3

2
Evenly distributed load in (kN/M ) Apt for pedestrian transit
500 19,38 29,07 30,79 46,18 44,82 67,24 61,49 92,23 80,78 121,17 190,88
600 13,50 20,25 21,45 32,17 31,23 46,84 42,84 64,26 56,28 84,42 132,99
700 8,60 12,90 15,81 23,71 23,02 34,53 31,58 47,36 41,48 62,22 98,02
DISTANCE BETWEEN SUPPORTS (mm)

800 5,78 8,67 11,57 17,36 17,68 26,52 24,25 36,38 31,86 47,79 75,29
900 4,07 6,79 7,25 10,87 12,73 19,10 19,22 28,84 25,26 37,88 59,68
1000 2,98 4,47 5,96 7,16 8,38 12,57 13,46 20,20 20,27 30,41 48,49
1100 2,24 3,37 4,49 6,13 7,16 8,61 9,23 13,84 13,89 20,84 40,21
Clear span

1200 1,73 2,60 3,47 5,21 6,10 6,10 6,53 9,80 9,84 14,76 29,18
1300 1,37 2,05 2,74 4,11 4,81 5,55 5,95 7,14 7,17 10,75 21,25
1400 1,10 1,65 2,20 3,30 3,87 5,80 6,21 6,66 6,68 8,02 15,85 Apt for bearing a concentrated load of 1.5 kN
applied at the most unfavourable position,
1500 0,90 1,34 1,79 2,69 3,15 4,73 5,07 7,60 7,63 6,10 12,07 distributed over a contact surface of 200 mm x 200
mm for the flooring, pursuant to the standard EN
1600 0,74 1,11 1,48 2,23 2,61 3,91 4,19 6,28 6,31 5,91 9,35 ISO 14122-2 SAFETY OF MACHINERY. PERMANENT
MEANS OF ACCESS TO MACHINERY AND
1700 0,62 0,93 1,24 1,86 2,18 3,27 3,50 5,25 5,27 7,91 7,36 INDUSTRIAL FACILITIES.
Part 2. Working platforms and walkways.
1800 0,52 0,79 1,05 1,57 1,84 2,76 2,96 4,44 4,46 6,68 7,34 Section 4.2.5. Design loads.
1900 0,45 0,67 0,89 1,34 1,57 2,36 2,52 3,79 3,80 5,70 5,93
2000 0,38 0,58 0,77 1,15 1,35 2,03 2,17 3,26 3,27 4,90 9,69 Evenly distributed load (kN / M2)
2
Own weight (Kg/M ) 16,15 24,20 18,93 28,40 21,75 32,60 24,55 36,80 27,35 41,00 49,40

F 4 mm. F 5 mm. F 1/200 span F - excessive load to F = 1/200 span

L = Clear Span

GRATING FOR LARGE LOADS

Gratings for large loads are designed to bear heavy concentrated weights. They
Weight-bearing Separating are made exclusively by a mechanical system but with strips much thicker and higher
MESH a x b (mm) strip strip than the habitual ones, namely:
h1 x e h2 x e
Gauge: 5 mm, 8 mm and up to 10 mm.
100 x 5 30 x 5 Height: up to 100 mm.

90 x 5 30 x 5 A check should be made to suit each need.

35 x 70 The necessary
80 x 5 30 x 5
information for the study is:
70 x 5 30 x 5
- Clear span between
100 x 8 40 x 8
supports or gap dimensions
48 x 96 90 x 8 40 x 8
- Type of vehicle travelling
INTENSIVE heavy traffic 80 x 8 40 x 8
over it (with total weight for
100 x 10 40 x 10 loaded forklifts)

50 x 100 90 x 10 40 x 10 - An indication should be

INTENSIVE heavy traffic 40 x 10
given of whether the traffic
80 x 10
is sporadic, routine or heavy.
 RELESA DRAWING

GRATING DISTRIBUTION DRAWING

SYMBOLS
DIRECTION OF THE BEARING BAR
NON-SLIP FRONT EDGING BAR
STRUCTURAL BEAM PROVIDED BY THE CLIENT
KICKING PLATE WELDED TO THE GRATING
AXE OF BEAM

TOLERANCES (IN GRATING

MANUFACTURE)
LAMINATED BAND ± 0,2 mm.
EXTERNAL GRATING DIMENSION ± 4 mm.

34
DIAGONAL GRATING DIMENSION ± 6 mm.
MESH GRATING DIMENSION ± 1 mm.

15
 16

BREAKDOWN OF PARTS
INFORMATION AND TECHNICAL DETAILS MESH:
GRATING O.N.: I081035/01
31X33 (34X38 Axes)
BEARING BAR: 30X3
CROSS BAR: Ø5 ENTR.
TREATMENT: GALVANIZED
TOTAL TOTAL
POS. UNITS. MEASUREMENTS SHAPE ML. WELDED M2
STANDARD
SHAPE
STANDARD
PIPE SHAPE
SHAPE
SHAPE
SHAPE
LENTH TOT.: 790 H/B
DETAIL OF THE FRONT EDGING STANDARD
DETAIL OF LOOSENESS OF PIPE DETAIL OF CUT-OUT OF THE PILLAR BAR WELDED TO THE GRATING SHAPE
SHAPE
STANDARD
STANDARD
STANDARD
SHAPE
STANDARD
STANDARD
SHAPE
H/B
SHAPE
SHAPE
SHAPE
SHAPE
SHAPE
SHAPE
LENTH TOT.: 22324 STANDARD
CURB ANGLE SHAPE
DETAIL OF THE KICKING PLATE STANDARD
SECTION D23-D23 SECTION D17-D17 WELDED TO THE GRATING STANDARD
SHAPE
SHAPE
SHAPE
SHAPE
STANDARD
SHAPE
SHAPE
SHAPE
SHAPE
SHAPE
SHAPE
SHAPE
SHAPE
STANDARD
SHAPE
SHAPE
STANDARD
SECTION SHAPE
D15-D15 SECTION D14-D14 SECTION D5-D5
STANDARD
STANDARD
SHAPE
SHAPE
STANDARD
SHAPE
STANDARD
SHAPE
SHAPE
SHAPE
SHAPE
SHAPE
SHAPE
SHAPE
HEXAGONAL HEXAGONAL
HEADED HEADED SHAPE
SCREW M 8X60 SCREW SHAPE
M 8X60 H/B
UNITS: 30 UNITS: 30
SHAPE
SECTION D1-D1 MESH ANCHOR PIECE 30 CONNECTING ANCHOR PIECE SHAPE
SHAPE
SHAPE
H/B
STANDARD
SHAPE
SHAPE
SHAPE
SHAPE
END PLATE 30x3 END PLATE 60x3 SHAPE
H/B
SHAPE
SHAPE
SHAPE
60 TOTAL
OVERALL SUMMARY
SUPPORTING STAIRTREAD
SCREW-IN STAIRTREAD
MARK: PEL UNITS: 15 MARK: PEL UNITS: 18
SECTION D19-D19 LENGTH: 900 x 275 LENGTH: 800 x 275
 TOLERANCES
AENOR

To guarantee the top quality of its products, Relesa has its own quality control system wich is based
on the UNE EN ISO 9001/2000 regulation, and certified by AENOR with the company registration number ER- Empresa
Registrada
453/2/97. ER-0453/1997 ISO 9001/2000

Since nominal dimensions may vary due to the expansion or tension of the material, we shall now detail
the differences of these dimensions in their varying aspects, both in their manufacture and their assembly.

MANUFACTURE
Transverse bar penetration
K) -0 mm. +2 mm.
K
Dimension of the grating
B
A) ± 4 mm.
B) ± 4 mm.
C) ± 6 mm.
D) ± 4 mm. A Transverse bar levels L
E) ± 4 mm.
D L) -0 mm. +2 mm.

C
E

Off-centre binding bar

Transverse bar parallelism M) ± 1 mm.

N) ± 1 mm. M
F) ± 2 mm. no accum.
G) ± 2 mm. no accum.
H) ± 2 mm. no accum.

H F
G

Longitudinal bar flatness

O

Bearing bars parallelism O) + 1/300 panel length

P) - 1/300 panel length
I) ± 1 mm. P
J) ± 1 mm. no accum.

Transverse bar flatness

Q
Q) + 1/300 panel length
R) - 1/300 panel length R
I
J

17
 18

INVOICING
B
SQUARE OR RECTANGULAR GRATING

Square or rectangular grating panels with full mesh

(STANDARD) are invoiced according to their surface area (AxB).
indicates the direction of the bearing bars.
A

Grating panels with cut-outs or incomplete mesh sheets or

joints are invoiced according to their gross surface area plus the length
of the welded area as shown in the following details:

B B B

e g
A c f
A f
r

A
c d
d e
Invoiced surface area AxB
r

Length of welded area e+f+g+cd

B Invoiced area AxB

Invoiced surface area AxB
c Length of welded area cd+de+ef+fc
Length of welded area
B
perimeter of circumference
c

A
d d A
g
f

Invoiced area AxB

Length of welded area cd
Invoiced surface area AxB
h
e

Length of welded area cd

B=1000+X
d

c B
c e
c
j

A
r r
A
A

d d f B B
Invoiced surface area AxB Invoiced surface area AxB Invoiced surface area 4xAxB
Length of welded area cd Length of welded area cd+ef Length of welded area cd+ef+gh+ij
 STAIRTREADS

Screw-in layout

An non-slip front edging bar is

welded onto each electrowelded grating
staitread so that they align perfectly,
making the steps safer and more resistant.

The following table shows our

standard screw-in stairtreads. These can
be supplied in other measurements on
request. Welded layout

Supporting layout
a
60 14
b
c
14

d e
D

Standard screw-in stairtreads

L H±5 a b c d/D e
240 45 60 70 / 116 40
700 275 45 60 70 / 116 40
310 45 60 110 / 156 40
240 45 60 70 / 116 40
800 275 30X2 45 60 70 / 116 40
310 45 60 110 / 156 40
240 45 60 70 / 116 40
900 275 45 60 70 / 116 40
310 45 60 110 / 156 40
240 45 60 70 / 116 40
1000 275 30X3 45 60 70 / 116 40
310 45 60 110 / 156 40
NOTE: For other stairtread measurements, please consult us.

19
 SLITTER MACHINE FACTORY

20
PRODUCTION LINES-MAIN FACTORY

21
22
 23

GALVANIZING FACTORY
 24

FIXINGS

Standard clip

Safety Mesh clip

Connecting clip

The anchor pieces for our Special clip

electrowelded grating are ideal
components for fixing the structure in
place or for joining gratings. We offer a
full range to suit the mesh or the grating
required.

An added advantage is the

fact that they can be easily and quickly
disassembled for easy maintenance and
rapid re-positioning.
TREE WATERING GRIDS AND GUTTER GRIDS

TREE WATERING GRIDS

Specially designed for protecting trees, avoiding
accidents and embellishing streets.

Grid measurement
Standard tree watering grids
GRID
BEARING BAR ANGLE BAR MEASUREMENTS

25X2 30 766 x 766

30X2 35 900 x 900

30X3 35 1038 x 1038

STANDARD GUTTER GRID (supported on angle bar)

Gutter grids made from electrowelded grating win out over cast
iron types because less area is taken up by the adherence surface. This
means a faster flowthrough so that rainwater and industrial waste are
more quickly evacuated.

Tailor made Standard range

L (mm) h (mm) L (mm) h (mm)

20 - 25 200 - 250
30 - 35 300 - 400
de 40 - 45 500 - 600
r ma 30
Tailo 50 700 - 800
60 900 - 1000
70 1100 - 1200
Enquire about other measurements Enquire about other measurements

slack 4 mm (+1-0) L (grating measurement) slack 4 mm (+1-0)

Gutter clear span

25
 26

GUTTER GRIDS

Z-PROFILE GRID GUTTERING (supported by adapted "Z" frames)

Guttering made from

electrowelded grating and with the
adaptation of a special “Z” profile avoids
the need for previous fitting of angle bars.
It can therefore be directly fitted over the
concrete and has a consequently larger
tolerance.

Tailor made Standard range

L (mm) h (mm) L (mm) h (mm)

200 - 250
30 300 - 400
e
r mad 35 500 - 600 30
Tailo 40 700 - 800
900 - 1000
1100 - 1200
Enquire about other measurements Enquire about other measurements

slack 4 mm (+1-0) L (grating measurement) slack 4 mm (+1-0)

Gutter clear span

 FENCES

FENCES

Whether as fences, railings or curtain walls,

enclosures made with electrowelded grating are the ideal
solution owing to their resistance, slenderness and
durability.

Galvanized and/or painted, enclosures are

most cost saving per mm. of coverage than any other
system, bearing in mind that they are fabricated with a
highly resistant material. No maintenance is required.

Our grating, supplied in modules as shown in

the ilustration, makes assembly much easier and less
costly since skilled labour is not require for installation.

DETAIL A SECCIÓN A-A

6 u 8 mm. 1720
6 u 8 mm.
depending of the post depending
66,5 1587 66,5 of the post BEARING BAR TRANSVERSE

2
SEE DETAIL "A" BAR A

30
BEARING
Ø11

Ø22
BAR A

30
TRANSVERSE Ø
BAR Ø11
Ø5

Ø4

SEE
NOTE
Ø5

Ø4

60 U 80
H

2 66 2 66 2 66,5
6,8

65 65 65
3 3 3

MESH (axes)

68 x 76
100

68 x 135
H1

68 x 200

NOTE: The assembly of the fence should be carried out by positioning the posts
and the modules successively. NEVER should all the posts be positioned first and
then all the grating modules.
NOTE: If depth (d) is 2000 mm or more, the post will have Depth H Up 1000 1000 to 1700 1701 to 2100 2101 to 2500
a medium supporting legs.
Depth H1 250 250 300 350
Post ≠60x6 ≠60x8 ≠80x8 ≠80x8

27
 28

SCREENING AND SEMI-SCREENING GRATING

SCREENING SLATS

Electrowelded grating fitting with a slanted

slat, made from a special profile that lets light and
air through but balks prying eyes.

MESH WEIGHT
PROFILE
mm kg/m2

48x150 Screening 20,9

PANEL SIZES
3000 X 1250 Ø 4 SMOOTH
Enquire about other sizes

SEMI-SCREENING SLATS

With the same characteristics as the screening

grating but with a bigger gap between the profiles to cut down
vision.

MESH WEIGHT
PROFILE
mm kg/m2

61x150 Semi-screening 16,6

PANEL SIZES
4 SMOOTH 3000 X 1200
Enquire about other sizes
 BALCONIES

Our electrowelded grating balconies

offer you, above all, safety and transparency.
The totally modular supply greatly facilitates
the assembly procedure. They are fully
galvanised and/or painted so maintenance is
NIL.

THE GREAT DIVERSITY OF ELECTROWELDED GRATING APPLICATIONS KNOWS

NO BOUNDS OTHER THAN YOUR IMAGINATION AND COLOUR FANTASY.

29
 30

FACADES AND FALSE CEILINGS

FACADES / CURTAIN WALLS

Our electrowelded grating facades allow light

through without forfeiting safety. Modular supply makes
the assembly easier.

They are fully galvanised and/or painted so

maintenance is nil.

FALSE CEILINGS

Electrowelded-grating false
ceilings screen off interior fittings and allow
access thereto for maintenance purposes.

Their uniformity and slimness are

conducive to state-of-the-art ceilings of all
kinds.
 PAINTED GRATING

Table of standard colours

RAL 1015 RAL 1021

On request from our clients, gratings can be

RAL 2004 RAL 3000
custom painted in POLYESTER coating.

These custom painted gratings are generally

used for decorative purposes. RAL 5010 RAL 6002

RAL 7035 RAL 8014

RAL 9010 RAL 9011

31
 32

INDUSTRY

EXAMPLES OF SOME OF THE PROJECTS

CARRIED OUT BY RELESA
 INDUSTRY

33
34
 INDUSTRY

35
36
 CONSTRUCTION
EXAMPLES OF SOME OF THE PROJECTS
CARRIED OUT BY RELESA

37
38
 CONSTRUCTION

39
40
 CONSTRUCTION

41
 42

LOCATION MAP

SPAIN

RELESA GROUP

MURCIA OFFICES AND FACTORY

P.O. Box, 2. 30320 FUENTE ÁLAMO
Fuente Álamo (Murcia) SPAIN
Ctra. de Fuente Álamo-Las Palas, km. 3,5

Phone: +34 968 59 75 36

Fax: +34 968 59 83 04
Email: [email protected]
www.relesa.es
E
ICANT
TO

CIA
MU

R
MU
TO AL
RCI

TO PASS
A

LA CADENA
SAN
ALHAMA DE

v
JAVIER
MURCIA
TORRE
BALSAPINTADA PACHECO
LOS
TOTANA ALCAZARES
FUENTE
ÍA ÁLAMO
N D ALUC Y
TO A TORWA
MO LA UNIÓN
CARTAGENA
LAS PALAS
 ®

OFFICES AND FACTORY

P.O. Box, 2. 30320 • FUENTE ÁLAMO (Murcia), SPAIN.

Ctra. de Fuente Álamo - Las Palas, km. 3,5

PHONE: +34 968 59 75 36 • FAX: +34 968 59 83 04 • EMAIL: [email protected]

www.relesa.es

The content of this catalogue is merely informative and therefore is not binding on the company, which reserves the right to modify or vary the information hereof without prior notice.
Date of issue: 06/2009