4-4 Connectors

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GROUP 4 CONNECTORS

1. CONNECTOR DESTINATION

Connector No. of Connector part No.


Type Destination
number pin Female Male
CN-1 Econoseal J 6 I/conn(Pump ps harness-Frame harness) S816-006002 S816-106002
CN-2 Econoseal J 12 I/conn(Engine harness 2-Frame harness) 2-85262-1 368301-1
CN-3 Econoseal J 8 I/conn(Engine harness 1-Frame harness) S816-008002 S816-108002
CN-4 Econoseal J 8 I/conn(Console harness LH-Frame harness) S816-008002 S816-108002
CN-5 Econoseal J 15 I/conn(Side harness RH-Frame harness) 2-85262-1 368301-1
CN-6 Econoseal J 12 I/conn(Side harness RH-Frame harness) S816-012002 S816-112002
CN-7 Econoseal J 15 I/conn(Console harness RH-Frame harness) 2-85262-1 368301-1
CN-8 Econoseal J 12 I/conn(Console harness RH-Frame harness) S816-012002 S816-112002
CN-9 Econoseal J 8 I/conn(Console harness RH-Frame harness) S816-008002 S816-108002
CN-10 DEUTSCH 12 I/conn(Cab harness-Frame harness) DT06-12S DT04-12P
CN-11 DEUTSCH 8 I/conn(Air-con harness-Frame harness) DT06-8SDT06- DT04-8P
CN-12 DEUTSCH 2 Work lamp harness 2S DT04-2P
CN-15 DEUTSCH 2 2pcs auto idle pressure DT06-2S DT04-2P
CN-17 DEUTSCH 8 I/conn (Side harness RH-Wiper motor harness) DT06-8S DT04-8P
CN-20 MOLEX 2 Horn 35215-0200 -
CN-21 AMP 6 Wiper motor 925276-0 -
CN-22 KET 2 Washer tank MG640605 -
CN-23 KET 2 LH speaker MG610070 -
CN-24 KET 2 RH speaker MG610070 -
CN-25 MOLEX 2 Horn 35215-0200 -
CN-27 AMP 14 Cassette radio 173852 -
CN-28 MWP 1 Air-con compressor NMWP01F-B -
CN-29 KET 2 Receiver dryer HG640795 -
CN-36 DEUTSCH 3 Fuse box 21N8-20191 -
CN-45 RING TERM - Start motor B +
ST710264-2 -
CN-47 AMP 2 Resistor S810-002202 S810-102202
CN-48 AMP 2 Hour meter S810-002202 -
CN-50 AMP 36 CPU controller 3441110 -
CN-51 AMP 36 CPU controller 3441110 -
CN-56 DEUTSCH 4 Cluster - DT04-4P
CN-60 YAZAKI 2 Fusible link 7123-412S-50 7122-412S-50
CN-61 DEUTSCH 2 Fuel filler pump DT06-2S -
CN-66 DEUTSCH 2 Breaker solenoid DT06-2S DT04-2P
CN-68 DEUTSCH 2 Safety solenoid DT06-2S DT04-2P
CN-70 DEUTSCH 2 Travel speed solenoid DT06-2S -
CN-74 RING-TERM 1 Alternator “1” term S820-408000 -
CN-75 Econoseal J 2 EPPR valve S816-002002 -
CN-76 DEUTSCH 6 DC motor DT06-6S -

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Connector No. of Connector part No.
Type Destination
number pin Female Male
CN-79 - 3 Fuel cut-off S818-020311 -
CN-81 DEUTSCH 2 Travel alarm buzzer DT06-2S DT04-2P
CN-88 DEUTSCH 2 Power max solenoid valve DT06-2S -
CN-92 SWP 1 Emergency engine starting connector S814-001001 S814-101001
CN-95 KET 2 Fusible link S813-030201 S813-130200
CN-116 PA 17 Switch panel S811-017002 -
CN-126 DEUTSCH 4 RS232 connector DT06-4S DT04-4P-E004
CN-133 DEUTSCH 2 Boom priority solenoid valve DT06-2S -
CN-137 DEUTSCH 2 Max flow solenoid valve DT06-2S -
CN-138 DEUTSCH 3 DC/DC converter DT06-3S DT04-3P
CN-139 DEUTSCH 2 12V Socket DT06-2S DT04-2P
CN-141 AMP 13 Wiper motor control unit 172498-1 -
CN-142 DEUTSCH 3 Accel dial DT06-3S -
CN-143 KET 14 Cassette radio(with remocon) MG610406 -
CN-144 AMP 12 Remocon-cassette radio 174045-2 -
RELAY
CR-1 RING TERM 1 Battery relay S820-104002 -
CR-2 - 5 Horn relay - -
CR-5 - 5 Safety relay - -
CR-7 - 5 Ac comp relay - -
CR-23 KET 2 Start relay S814-002001 S814-102001
CR-24 RING TERM 1 Pre-heater relay S820-106000 -
CR-35 - 5 Power relay - -
CR-36 - 5 Pre-heat relay - -
SWITCH
CS-1 SHUR 1 Door switch S822-014004 -
CS-2 - 6 Start key switch S814-006000 S814-106000
CS-4 DEUTSCH 3 Safety switch DT06-3S DT04-3P
CS-5 DEUTSCH 2 Horn switch DT06-2S DT04-2P
CS-7 DEUTSCH 6 Prolix switch DT06-6S -
CS-19 DEUTSCH 2 One touch decel DT06-2S DT04-2P
CS-20 AMP 1 Safety switch S822-014002 -
CS-23 SWF 10 Beacon lamp switch SWF593757 -
CS-26 DEUTSCH 2 Breaker switch DT06-2S DT04-2P
CS-26A Econseal J 2 Breaker pedal S816-002002 S816-102002
CS-27 SWF 10 Breaker switch SWF593757 -
CS-29 DEUTSCH 2 Power max switch DT06-2S DT04-2P
CS-50 SWF 10 Overload switch SWF593757 -
CS-52 SWF 10 Spare switch SWF593757 -
CS-53 SHUR 1 Wiper cut switch S822-014002 -
CS-54 SWF 10 Spare switch SWF593757 -
CS-60 RING-TERM 1 Reset button S820-205002 -

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Connector No. of Connector part No.
Type Destination
number pin Female Male
CS-61 RING-TERM 1 Reset button S820-305002 -
CS-67 SWF 10 Quick clamp switch SWF593757 -
LAMP
CL-1 KET 2 Cabin room lamp MG610406 -
CL-2 AMP 1 Cigar light S822-014002 -
CL-4 DEUTSCH 2 Head lamp DT06-2S DT04-2P
CL-5 DEUTSCH 2 Work lamp-LH DT06-2S DT04-2P
CL-6 DEUTSCH 2 Work lamp-RH DT06-2S DT04-2P
CL-7 SHUR 1 Beacon lamp S822-014004 S822-114004
CL-8 DEUTSCH 2 Cabin ligh-LH DT06-2S DT04-2P
CL-9 DEUTSCH 2 Cabin light-RH DT06-2S DT04-2P
SENDER
CD-1 AMP 2 Hydraulic oil temp sender 85202-1 -
CD-2 DEUTSCH 2 Fuel sender DT06-2S DT04-2P
CD-6 KET 3 Travel pressure switch MG640795 -
CD-7 KET 3 Working pressure switch MG640795 -
CD-8 AMP 2 Water temp sender 85202-1 -
CD-10 RING TERM 1 Air cleaner switch S820-104002 -
CD-16 KET 2 Water level S814-002100 S814-102100
CD-17 - 2 Tacho sensor - S818-120221
CD-18 RING TERM 1 Engine oil pressure switch S820-104000 -
CD-31 DEUTSCH 2 Overload pressure switch DT06-2S DT04-2P
CD-42 Econoseal J 3 Pump pressure 1 S816-003002 S816-103002
CD-43 Econoseal J 3 Pump pressure 2 S816-003002 S816-103002
CD-44 Econoseal J 3 Pump pressure 3 S816-003002 S816-103002
DIODE
DO-1 AMP 2 - 21EA-50550 -
DO-2 AMP 2 - 21EA-50550 -
DO-3 AMP 2 - 21EA-50550 -
DO-5 AMP 2 - 21EA-50550 -

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2. CONNECTION TABLE FOR CONNECTORS
1) PA TYPE CONNECTOR
No. of
pin Receptacle connector(Female) Plug connector(Male)

2 5 1 3

1 3 2 5

S811-005002 S811-105002

3 7 1 4

1 4 3 7

S811-007002 S811-107002

4 9 1 5

1 5 4 9

S811-009002 3S811-109002

5 11 1 6

11

1 6 5 11

S811-011002 S811-111002

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No. of
Receptacle connector(Female) Plug connector(Male)
pin

6 13 1 7

13

1 7 6 13
S811-013002 S811-113002

8 1 9
17

17

1 9 8 17
S811-017002 S811-117002
10
1 21
1 11

21

1 11 10
1 21
S811-021002 S811-121002

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2) J TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 1
2

2 12
S816-002001 S816-102001

2 3 1

3 1 2
S816-003001 S816-103001

3 1 4 2

4 2 3 1
S816-004001 S816-104001

8 5 2
6 3 1

8 5 2 6 3 1
S816-008001 S816-108001

4-35
3) SWP TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 1

S814-001000 S814-101000

2 1

1 2

S814-002000 S814-102000

3 1

2 1 23

S814-003000 S814-103000

2 4
1 3

1 3 2 4

S814-004000 S814-104000

4-36
No. of
pin Receptacle connector(Female) Plug connector(Male)

3 6
1 4

1 4 3 6
S814-006000 S814-106000
4 8
1 5

1 5 4 8
S814-008000 S814-108000

4 12
1 9

12

4 12
1 9
S814-012000 S814-112000

3 14
1 11

14

1 11 3 14
S814-014000 S814-114000

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4) CN TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 1

S810-001202 S810-101202

2 2

1 1

S810-002202 S810-102202

3 2

1 2 1 3

S810-003202 S810-103202

2 4 1 3

1 3 2 4
S810-004202 S810-104202

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No. of
Receptacle connector(Female) Plug connector(Male)
pin
3 6 1 4

1 4 3 6
S810-006202 S810-106202

4 8 1 5

1 5 4 8
S810-008202 S810-108202

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5) 375 FASTEN TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 2 1 2

S810-002402 S810-102402

6) AMP ECONOSEAL CONNECTOR


No. of
Receptacle connector(Female) Plug connector(Male)
pin

12
1

1 13
24
36
36 25
13 12
24
25 36

344111-1 344108-1

7) AMP TIMER CONNECTOR


No. of
Receptacle connector(Female) Plug connector(Male)
pin

85202-1

4-40
8) AMP 040 MULTILOCK CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

12 1 6

7 12
174045-2

9) AMP 070 MULTILOCK CONNECTOR


No. of
Receptacle connector(Female) Plug connector(Male)
pin

14 1 6

7 14
173852

10) AMP FASTIN - FASTON CONNECTOR


No. of
Receptacle connector(Female) Plug connector(Male)
pin

3 1
6

6 4
1
4 6 3

480003-9
925276-0

4-41
11) KET 090 CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1
2

MG610070

12) KET 090 WP CONNECTORS


No. of
Receptacle connector(Female) Plug connector(Male)
pin

1
2

MG640605

2 1

MG640795

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13) KET SDL CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

14

6
14
MG610406

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14) DEUTSCH DT CONNECTORS
DT 06 - 3S - øøøø

Modifications(See below)
Number of contacts(P : Pin, S : Socket)
04 : Receptacle, 06 : Plug
Deutsch connetors
ö Modification
E003 : Standard end cap - gray
E004 : Color of connector to be black
E005 : Combination - E004 & E003
EP04 : End cap
EP06 : Combination P012 & EP04
P012 : Front seal enhancement - connectors color to black for 2, 3, 4 & 6pin

No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 2 2 1
2

DT06-2S DT04-2P

2 1 1 2

3 3

DT06-3S DT04-3P

4 1 1 4

3 2 2 3

DT06-4S DT04-4P

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No. of
Receptacle connector(Female) Plug connector(Male)
pin

6 1 1 6

4 3 3 4

DT06-6S DT04-6P

4 5 5 4

1 8 1
8

DT06-8S DT04-8P

6 7 7 6

12

1 12 12 1

DT06-12S DT04-12P

4-45
15) MOLEX 2CKTS CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 2

35215-0200
35215-0200

16) ITT SWF CONNECTOR


No. of
Receptacle connector(Female) Plug connector(Male)
pin

2
10

1 10

9
SWF593757

17) MWP NMWP CONNECTOR


No. of
Receptacle connector(Female) Plug connector(Male)
pin

1
1

NMWP01F-B

4-46
18) ECONOSEAL J TYPE CONNECTORS
No. of
Receptacle connector(Female) Plug connector(Male)
pin

S816-001002 S816-101002

1 2 2 1

S816-002002 S816-102002

S816-003002 S816-103002

S816-004002 S816-104002

4-47
No. of
Receptacle connector(Female) Plug connector(Male)
pin

S816-006002 S816-106002

S816-008002 S816-108002

10

S816-010002 S816-110002

12

S816-012002 S816-112002

4-48
No. of
Receptacle connector(Female) Plug connector(Male)
pin

15

368301-1 2-85262-1

19) METRI-PACK TYPE CONNECTOR


No. of
Receptacle connector(Female) Plug connector(Male)
pin

12040753

20) DEUTSCH HD30 CONNECTOR


No. of
Receptacle connector(Female) Plug connector(Male)
pin

J K
K J
B

23
N T

A B
F
F Q N
Q A
HD36-24-23SN HD34-24-23PN

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