Risk Assessment of Fire Pipe Flange T Connection

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The document appears to be conducting a risk assessment of fire flange T connection work. It identifies various hazards, existing controls, likelihood and severity ratings, and proposed additional controls.

Hazards like falling, tripping, injury from falling objects, skin lacerations, manual handling injuries, inhalation risks, electrocution, and housekeeping issues are being assessed.

Existing controls include use of PPE, safety procedures, inspections, supervision, toolbox talks, and compliance measures. Controls aim to prevent access issues, falling, tripping, injury from falling objects, overexertion, inhalation risks and electrocution.

S&E Risk Assessment Worksheet (S&E – RAW of TSD)

October 14th, 2019/ UPS


RAW Date / Place Dept.: Technical Services

RAW Ref No: RA-UE-TSD-47. Proposed Review Date:


Risk Assessment Team
Name & Position People Effected
1. Ali Gul Site In-charge (UE) 1. Ali Gul 5. Irfan Hussain
2. Irfan Hussain HSE Supervisor (UE) 2. Noor Hassan 6. Labour
3. Noor Hassan Sr Civil Supervisor 3. Shahid Ali (Sub-contractor)
4. Asadullah QA/QC Engineer (UE) 4. Asadullah QA/QC Engineer

RISK ASSESSMENT OF FIRE FLANGE T CONNECTION


Generic Hazard Checklist as Risk Assessment
Identified below
Risks as identified Risk Assessment Risk Rating Risk Control Measures Re-Assess
During discussions RCMs in Hand After the influence of Required to bring further down the Risk Rating
existing Controls Yes No

1 to 5Likelihood

1 to 5Severity
{Description of Associated Risk Rating
Existing Controls Strategy
Hazard(s) please refer to (Likelihood If any risk is identified as being 4 to 6 apply judgement.
Ref # (What existing processes / controls are in .
generic Hazard Checklist x Severity) If 8 to 25 imperative to reduce the risk.
place to manage the risk)?
(Below)}: (1 to 25)

1 Falling from a height  Use proper PPE’s.  Use proper inspected platform of scaffolds by
(personnel)  Use Inspected and tagged full body 2 2 4 UPL CP. Yes
harness.  Follow UPL WAH procedure
2 Tripping/Slipping  Proper material stacking will be  Good housekeeping should be ensured
ensured  All access should be clear
 Be careful from uneven surface level  Ensure regular toolbox talks with all work forces
and other tripping hazards 2 2 4 Yes
involved prior to start the activity
 PPE’s compliance
 Can fall into excavated trench
3 Injury from falling objects  No material placed in near edges of  Safe access & egress will be provided.
water tank.
 Ladder will only be used for access & egress.
Yes
 No material will be carried by personal while
access or egress of ladder.

First Issue: Oct 2008 Rev #


01
S&E Risk Assessment Worksheet (S&E – RAW of TSD)
Skin laceration  Wear appropriate PPE’s according to
6 Injury nature of job  Sharp edges of material should be removed
 All hand tools should be in good working
2 2 4 Yes
condition.
 Vigilance supervision by job supervisor

 Use proper manual handling techniques


 Where possible manual handling will be avoided,
and mechanical aid will be used
 Follow Correct manual handling  Toolbox talk with work party
Manual Handling Injury (Work techniques  Close monitoring & vigilance supervision
Related Upper Limb Disorder)  Use skilled and trained workers  Frequent breaks should be provided to workers
to carry out job  Make sure work area and access way is free from
7 Back ache / injury /Slip disc 2 2 4 Yes
 Do not lift alone if the weight is heavy obstruction.
Slip and trip  Do not manually lift heavy object alone, use
buddy to lift.
 Use suitable and correct PPE (Hand glove)
 Personnel to be vigilant and alert during work.
 Do not walk on wet and slippery surface while
carrying materials.
9 Injury to eye  Use of safety goggles  Close monitoring & vigilance supervision on Yes
2 3 6
activity
 All power tools should be inspected and tagged
 Dead man switch should be in good working
 Live Electrical Cables should be condition for grinders
12 Electrocution identified.  Welding plant should be grounded if required
 All electrical equipment will be  Job Supervisor will present on the spot.
inspected by electrical department 2 2 4 Yes
 Powered hand tools shall be inspected by the
UPL operator prior to use each day.
 Tools that are not fully operational shall be tagged
and labelled “Defective” & removed from service.
 Do not allow unauthorized person to work
15 Inhalation of hazardous dusts  Use of dust mask  Ensure provision of all mandatory and special
2 2 4 No
PPEs according to nature of job
21 Damage to health from adverse  Frequent breaks will be provided
 Ensure regular Toolbox Talk (TBT) with all
environment to workers.
2 2 4 workforces involved prior to start the activity No
 Proper resting shed will be
 Fresh drinking water will be provided.
provided.
33 Vibration  Frequent breaks will be provided to  Enough quantity of pure drinking water should be
workers 2 2 4 provided to workers Yes
 Close monitoring and vigilance supervision

First Issue: Oct 2008 Rev #


01
S&E Risk Assessment Worksheet (S&E – RAW of TSD)
Lack of  Use of proper source of  Depute one stand by man (SBM) during working
36 communication communication during working inside inside CS.
2 2 4 Yes
confined space.  Entry log sheet will be filled before entering
confined space.
37 Heat  Ensure enough ventilation and air  Ensure the confined space is free from any
circulation inside confined space. flammable /toxic atmosphere and has
2 2 4 enough oxygen for normal breathing. Yes
 Hazardous gasses will be analyzed by UPL if
required.

 Only authorized person is  Provide proper access inside pipe trench.


Entering Pipe trench allowed 2 2 4  Hard or soft barricade all around pipe trench. Yes
38
Personnel injured  Use proper access to go inside the  Only authorized personnel to enter pipe trench.
excavated area
 Only Authorized person allowed to work
 Do not use defective wrench tool
 Wear the proper PPE’s before starting work
 Improper usage causes hand
39 Usage of Hand Tools 2 2 4  Supervisor should coordinate with HSE Person
injury, face injury or eye injury regard condition of working site before starting
work
 Conduct the Toolbox talk before starting the work
 Remove all materials from access way.
 Do not leave equipment’s, uninstalled materials
and residue of materials in working area
 Arrange all materials neatly.
 Fall and Slip  Ensure uneven surface condition
 Minor injury.  Area must be cleaned & maintained dry always.
 Tripping hazard due to material and  Maintain good housekeeping always, cleaning of
equipment on working platform. waste materials should be done along the job.
Housekeeping  Before starting the activity, area should  Never block emergency access for safety devices
be cleared 2 2 4
and equipment’s
 Tripping  Remove the slip and trip hazards at  Keep the area clean and maintain housekeeping.
40 working site  All trash must be removed from site
 Slipping  Proper material stacking will be  Proper housekeeping must be maintained
ensured  Good housekeeping should be ensured
 Be careful from uneven surface level  All access should be clear from trip & slip hazards
and other tripping hazards
 Conduct TBT before starting the activity
 PPE’s compliance

Generic Hazard Checklist (Circle all relevant numbers)


First Issue: Oct 2008 Rev #
01
S&E Risk Assessment Worksheet (S&E – RAW of TSD)
Hazard Ref Hazard Ref Hazard Ref Hazard
Ref
1 Falling from a height (personnel) 12 Electrocution 23 Fire 34 Driving/travelling
2 Tripping / Slipping 13 Asphyxiation (CO2, N2, etc) 24 Explosion 35 Plant or vehicle movement

3 Injury from falling objects 14 Inhalation of hazardous gases / 25 Collapse (e.g. Scaffold / 36 Other (specify).
fumes floor plates)
4 Crushing 15 Inhalation of hazardous dusts 26 Breakage 37 Heat
5 Impact injury (from flying objects) 16 Ingestion of Hazardous 27 Leakage 38 Entering Pipe Trench
chemicals/ oils
6 Skin laceration injury 17 Skin contact with hazardous 28 Safety equipment 39 Usage of Hand Tools
chemicals failure
7 Manual handling injury e.g. strain to 18 Hearing damage 29 Drowning 40 Housekeeping
back/limbs
8 Entanglement in moving plant 19 Entrapment 30 Pollution to
watercourse, air, land
9 Injury to eye 20 Eye Strain 31 Radiation

10 High pressure injection injury 21 Damage to heath from adverse 32 Lone working
environment
11 Burns / scalds 22 Exposure to substances that 33 Vibration
can cause disease

Confirm that the existing control measures are in place and working and then allocate Likelihood and Severity factors for the hazard. It may be necessary to get specialist advice when
determining the factors for some hazards. However, for most situations the following table should be used as a guide. Likelihood is the possibility of an accident. Severity describes the most
credible consequences, should the hazard cause an accident.

Guidance for Assessment of Risk associated with a Hazard Risk Assessment Matrix
Factor Likelihood Guidance Severity Guidance

Almost
1 Not Foreseeable Minor Accident Cut finger
Impossible
Very Intermediate Sprain, bad cut
2 Within a Hundred Years
Unlikely Accident
Within the Next Ten Reportable
3 Unlikely Eye injury, severe cut
Years Accident
4 Likely Within the Next Year Severe Injury Permanent disability
(loss of limb)

First Issue: Oct 2008 Rev #


01
S&E Risk Assessment Worksheet (S&E – RAW of TSD)
5 Almost
Certain Severity
Risk Rating
1 2 3 4 5

Drowning, 1 1 2 3 4 5 1-3 Tolerable

Likelihood
Within the Next Shift Fatality electrocution, fall 2 2 4 6 8 10
from height.
3 3 6 9 12 15 4-6 Apply Judgement

4 4 8 12 16 20

5 5 10 15 20 25 8-25 Reduce Risk

First Issue: Oct 2008 Rev #


01

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