Industrial Robots
Industrial Robots
Industrial Robots
INDUSTRIAL ROBOTS
A Thesis Submitted in Partial Fulfillment of the Requirements for the Degree
Of
BACHELOR OF TECHNOLOGY
In
Mechanical Engineering
Submitted by
G. AJAY (13E11A0313)
1. 1.1. Introduction. 1
1.2. Industrial Robots & Main Components. 3
1.3. Brief History of Industrial Robots. 4
6
1.4. Characteristics.
6. Future Scope 27
7. References 29
1.1. INTRODUCTION
1
and availability of the diagnostic software are considered to be the
most important ones.
2
1.2. INDUSTRIAL ROBOTS & MAIN
COMPONENTS
Arm or Manipulator.
End effectors.
Drive Mechanism.
Controller.
Custom features,
e.g: Sensors and Transducers.
3
1.3. BRIEF HISTORY OF INDUSTRIAL
ROBOTS
4
In 1977, the European robot company ASEA, built two sizes of
industrial robots.
5
1.4. CHARACTERISTICS
Multi-shift operations.
Reprogrammable, flexible.
6
2.1. TYPES OF ROBOTIC JOINTS
1) Linear Joints:
These are also known as sliding as well as Prismatic joints (L)
2) Revolute joints:
These permit only angular motion between links. Their
variations include,
Rotational joint (R)
Twisting joint (T)
Revolving joint (V)
7
DIAGRAMATIC REPRESENTATION OF
TYPES OF INDUSTRIAL ROBOTS
8
2.2. ROBOT CLASSIFICATION
Depending on Configuration.
Depending on type of control system.
Fixed or variable sequence robot.
Depending upon generation.
Servo / non-servo robots.
Point to Point or continuous controlling robots.
Cartesian configuration.
Cylindrical configuration.
Polar configuration.
Joint-arm configuration.
SCARA.
Cartesian Configuration:
Robots with Cartesian configurations consists of links
connected by linear joints (L). Gantry robots are Cartesian
robots (LLL).
9
Cartesian Robots:
A robot with 3 prismatic joints – the axes consistent with
a Cartesian coordinate system.
Advantages:
Disadvantages:
10
Cylindrical Robots:
A robot with 2 prismatic joints and a rotary joint – the
axes consistent with a cylindrical coordinate system.
Advantages:
Disadvantages:
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Exposed drives are difficult to cover from dust and liquids.
Polar Configuration:
Polar robots have a work space of spherical shape.
Generally, the arm is connected to the base with a twisting (T)
joint and rotatory (R) and linear (L) joints follow.
Joint-arm Configuration:
The jointed-arm is a combination of cylindrical and articulated
configurations. The arm of the robot is connected to the base with a
twisting joint. The links in the arm are connected by rotatory joints.
Many commercially available robots have this configuration.
12
Articulated Robots:
A robot with at least 3 rotary joints.
Assembly operations.
Welding.
Weld sealing.
Spray painting.
Handling at die casting or fettling machines.
Advantages:
All rotary joints allows for maximum flexibility
Any point in total volume can be reached.
All joints can be sealed from the environment.
Disadvantages:
Extremely difficult to visualize, control, and program.
Restricted volume coverage
Low accuracy.
13
SCARA (Selective Compliance Articulated Robot Arm)
Robots:
A robot with at least 2 parallel rotary joints.
Advantages:
High speed.
Height axis is rigid.
Large work area for floor space.
Moderately easy to program.
Disadvantages:
Limited applications.
2 ways to reach point.
Difficult to program off-line.
Highly complex arm.
14
3.1. WORKING AND INSTALLATION
15
body, sealing the luggage compartment. After seam sealing, the car
bodies are transferred to the next station, where three more robots
spray an epoxy-based, solvent-free material, at a temperature of
60°C, to reduce noise, vibration and harshness. Previous spraying
methods at the facility involved the labour-intensive insertion of
bitumen pads.
Positional accuracy:
Positional accuracy of each car body skid is ±15mm – not
sufficiently precise for optimum quality. An integral vision system
was, therefore, incorporated to locate the actual position of the car
body in relation to its ideal datum position. This then sends data to
the robot controller to offset the positioning of the robots by the
16
required margin. Additionally, the under-body robots are equipped
with ‘conveyor tracking’ software and encoder input, so that they
can determine the exact positional accuracy of the carrier as it
moves through the station. If the carrier moves faster, or slower, or
stops, the robot will offset its program to track the movement.
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automotive products from 0.5 to 13mm diameter wire, such as seat
parts, exhaust hangers and various components requiring sub
assembly. Other products produced at the Red ditch factory include
float rods, trim wires and springs for doors, throttles and
thermostats.
18
3.2. SPECIFICATIONS
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repeatability figures. Repeatability is listed as a millimeter of
alteration plus or minus from the point.
1. V-Reach - How high can the robot go? A robot's vertical reach
specification refers to the height of the robot when it extends
20
upwards from the base. Use this to determine whether or not a
model is tall enough for your application and location.
Power specification:
1. Whether it is A.C. or D.C.
2. Rated current: Also described as current rating or current-
carrying capacity, is the RMS electric current which a device or
conductor can continuously carry while remaining within its
temperature rating.
3. Power consumption: In electrical engineering, power
consumption often refers to the electrical energy over time
supplied to operate an electrical appliance
4. Power source: Battery or Generator.
5. Type of power supply: A power supply is an electronic device
that supplies electric energy to an electrical load. Single phase
or 3 phase.
21
4. CURRENT USE OF INDUSTRIAL ROBOTS
Though less dependent on the automotive industry than in
the past, the robotics industry still finds its widest application in that
market. However, driven by the need for increased manufacturing
efficiency, the automakers and automotive-related industries are
moving away from hard automation in favor of flexible automation.
Analysts predict greater use of robots for assembly, paint systems,
final trim, and parts transfer in the automotive industry
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equipment), the miniaturization of electronic goods and their
internal components, and the re-standardization of the
semiconductor industry. Robot installations for such tasks as
packaging, palletizing, and filling are expected to see continued
growth. In addition, increases are anticipated in the aerospace,
appliance, and non-manufacturing markets.
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5.1. ADVANTAGES & DISADVANTAGES
Advantages:
It can carry out simple and repetitive work for human beings.
Do not take rest and so can work continuously for a longer
period.
They can be used in assembly work with high precision and
density. The quality of products is enhanced.
Robots can replace workers without laboring cost, and robots
can achieve stable production rate as robots will not be late to
work, resign, take day off or strike.
The program can be modified easily so robots can increase the
flexibility in manufacturing.
They can work in unfavorable circumstances, e.g. removing the
high-temperature artifact from a casting machine, welding task,
spraying task, transportation of chemicals, etc., such work will
affect the health of the workers.
Using robots may minimize the wasting of materials. etc.
Quality, Production, Safety.
Less cost.
Perform tasks faster than humans.
Accuracy.
Repeatability.
Working at places 24/7 etc.
24
Disadvantages:
25
5.2. APPLICATIONS
26
6. FUTURE SCOPE
27
riveting and gluing equipment, the weight of the load carried around
by the robot will be radically reduced from that of a spot welding
gun. This means that it is not far away to look at an implementation
scenario for the development of lightweight slender robots with
wrist- and upper arm concepts having much lower mass using
integrated actuator solutions, fiber composites and other lightweight
materials.
28
7. REFERENCES
Choi MH, Lee WW. A force/moment sensor for intuitive robot teaching
application. In: Proceedings of IEEE International Conference on Robotics
and Automation, ICRA, vol.4; 2001.p.4011–6.
Schraft RD, Meyer C. The need for an intuitive teaching method for small
and medium enterprises. In: Proceedings of the ISR-Robotics. Munich,
Germany; 2006.
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