Revised Weld Map (23!07!2015)

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WELDMAP - PIPING LOGO

Sohar Refinery Improvement Project


Package Number : X & X
SL PIPE H2S/NACE
SCOPE MATERIAL SPECIFICATION SERVICE PIPE SIZE PIPE THK. ( mm) WPS No. WELDING PROCESS PQR No. PWHT
NO CLASS APPLICATION

1/2 SCH 80
2 INCH
SCH 80
1 UG / AG CS / SS / LAS … A 106.. XX TO YY GTAW Yes / No Yes/No
3 INCH SCH 40

B.E.C-Weldmap Versus Piping Classification, Rev 0, Date 9-Dec-2014.


WELDMAP - PIPING LOGO
Sohar Refinery Improvement Project
Package Number : X & X
SL PIPE H2S/NACE
SCOPE MATERIAL SPECIFICATION SERVICE PIPE SIZE PIPE THK. ( mm) WPS No. WELDING PROCESS PQR No. PWHT
NO CLASS APPLICATION

B.E.C-Weldmap Versus Piping Classification, Rev 0, Date 9-Dec-2014.


REMARKS

Rev-02( approved)
,except H2S application

B.E.C-Weldmap Versus Piping Classification, Rev 0, Date 9-Dec-2014.


REMARKS

B.E.C-Weldmap Versus Piping Classification, Rev 0, Date 9-Dec-2014.


WELDING MAP VERSUS W.P.S

PRODUCTION BASE METAL PRODUCTION BASE METAL SUPPORTED P.Q.R


SL NO SCOPE ( PKG 2 & 6) PIPE CLASS MATERIAL SPECIFICATION SERVICE DIMENSION THICKNESS RANGE W.P.S NUMBER WELDING PROCESS NUMBER REMARKS

MSO1 ASTM A 106 GR B/ASTM PLANT AIR/SERVICE AIR/FIREFIGHTING 1/2 SCH 80 3.73 TO 5.49 MM
1 UNDER GROUND CARBONSTEEL ( C.S) A106 GR B GALV/API-5L- WATER/SECONDARY COOLING WATER 2 INCH SCH 80 WPS-BEC-GT-001 GTAW BEC-CS-06
PIPING MSO2 PSL-1-B/ASTM A 234 GR SUPPLY & RETURN/INSTRUMENT 3 INCH SCH 40
WPB/A105 N etc AIR/SERVICE WATER/WASTE WATER etc

4 INCH STD
6 INCH SCH 40
MSO1 ASTM A 106 GR B/ASTM PLANT AIR/SERVICE AIR/FIREFIGHTING 8 INCH SCH 20
UNDER GROUND A106 GR B GALV/API-5L- WATER/SECONDARY COOLING WATER 10 SCH 20
2 PIPING MSO2 CARBONSTEEL ( C.S) PSL-1-B/ASTM A 234 GR SUPPLY & RETURN/INSTRUMENT 6.02 TO 9.52 MM WPS-BEC-GTSM-001 GTAW + SMAW BEC-CS-05
12 INCH STD
WPB/A105 N etc AIR/SERVICE WATER/WASTE WATER etc 16 INCH SCH 10 &
20 20 INCH THK
7.14 24 INCH
THK 8.74 28
INCH THK 8.74
30 INCH STD
40 INCH STD
WELDMAP - PIPING (R
Sohar Refinery Improvem
Package Number : 2
SL NO SCOPE PIPE CLASS MATERIAL SPECIFICATION SERVICE Base metal Thk. Range

1 CS A 106 GR B Fire water/instrument air/waste 1.5 mm to 12.7 mm


water/cooling water/Process
Air/Accidently Contaminated Oily
Water/Low Pressure Steam/Straight
A1A1,A1A2,A2A1,A2A2,A2A2NS,A4A1,A4 Run Slops Oil/Flushing Oil/Cracked
2 A2,B1A1,B1A2,B1A2NS,B2A1,B2A2,B4A1, CS A 106 GR B Slops Oil/Fire Fighting Water (U/G WET) 5 mm to 20 mm
B6A1,B7AIB7A2,MS01,MS02,MS11,MS11 etc.
A,MS12,MS12A,MS13,MS13A,MS14,MS1
4A,MS19,MS20,MS28,B6A1A1N,A1A2N,A
2A1N,A2A2N,B1A1N,B1A2N,B2A2N,B2A3
N,B2A3NSX,B2A4NS,B6A1N,
B6A2NS,B6A3NSX General process/service
UG / AG water/Flare/Fuel Gas/Hydrocarbon
3 CS A 106 GR B NACE Drain/Acid Flare/Nitrogen/Sour Water 5 mm to 20 mm
Drain/CHPS Liquid/HP Centrifugal
Seperator Liquid etc.

General process/service
4 CS A 106 GR B NACE water/Flare/Amine/Amine 1.5 mm to 10.98 mm
A1A1NP,A1A1P,A1A2NP,A1A2NPJ,A1A2P,A Drain/Caustic/Fuel Gas etc.
1A4NP,A2A2NP,B1A1P,B1A2NP,B1A2P,B1A
4NP,B2A2NP,B2A2NPX,B2A3NP,B6A2NP,B6
A3NP General process/service
5 CS A 106 GR B NACE water/Flare/Amine/Amine 5 mm to 200 mm
Drain/Caustic/Fuel Gas etc.

6 T1A1/T2A1/T4A1 LTCS A336 Gr 6 Hydrogen service 1.5 mm to 10.98 mm


WELDMAP - PIPING (R
Sohar Refinery Improvem
Package Number : 2
SL NO SCOPE PIPE CLASS MATERIAL SPECIFICATION SERVICE Base metal Thk. Range

7 M1A1/M2A1/MS7/N1A1/N2A1/N4A1 SS A312 TP316, 316L Corrosive process 5 mm to 62 mm

8 M1A1/M2A1/MS7/N1A1/N2A1/N4A1 SS A312 TP316, 316L Corrosive process 5 mm to 62 mm

9 K2A1/K1A1/L1A0/L2A1N/L4A0/L6A1N SS A312 TP304, 304L Corrosive process/Deminerlised 5 mm to 62 mm


water

10 K2A1/K1A1/L1A0/L2A1N/L4A0/L6A1N SS A312 TP304, 304L Corrosive process/Deminerlised 5 mm to 62 mm


water

A/G
11 Q2A1X/Q4A1X/Q6A1X/Q7A1X/Q7A2X SS A312TP 321 Corrosive process 5 mm to 62 mm

12 Q2A1X/Q4A1X/Q6A1X/Q7A1X/Q7A2X SS A312TP 321 Corrosive process 5 mm to 62 mm

13 E2A1/E4A1/E6A1X/E7A1X P4 A335 Gr P11( 1.1/4 cr 1/2 Mo) PROCESS WITH HYDROGEN 5 mm to 54 mm

14 H1A2/H2A2 P5B (GR P5) A335 Gr P5 ( 5 cr 1/2 Mo) General process 5 mm to 200 mm

15 For Reformer,Furnace P5A ( GR P22) A335 Gr P22 ( 2¼Cr - 1Mo) General process NA
WELDMAP - PIPING (R
Sohar Refinery Improvem
Package Number : 2
SL NO SCOPE PIPE CLASS MATERIAL SPECIFICATION SERVICE Base metal Thk. Range

16 J1A2/J2A1/J2A2/J4A2/J5A2 P5B (GR P9) A335 Gr P9 (9 cr 1 Mo) General process 5 mm to 200 mm


WELDMAP - PIPING (R
Sohar Refinery Improvem
Package Number : 2
SL NO SCOPE PIPE CLASS MATERIAL SPECIFICATION SERVICE Base metal Thk. Range

Caustic servise/corrosive service/pure


17 R1A1 P42 UNS N04400(ASTM B 165) 1.5 mm to 14.22 mm
hydrogen

Caustic servise/corrosive service/pure


18 S2A1NX/S6A1NX P45 UNS N08825(ASTM B 165) 5 mm to 64 mm
hydrogen

19 V1A1N P43 UNS 10276(ASTM B 423) corrosive service/ hydrogen 1.5 mm to 12.4 mm

20 E2A1/E4A1/E6A1X/E7A1X P4 A335 Gr P11( 1.1/4 cr 1/2 Mo) PROCESS WITH HYDROGEN 1.5 mm - 14.22 mm

21 J1A2/J2A1/J2A2/J4A2/J5A2 P5B (GR P9) A335 Gr P9 (9 cr 1 Mo) General process 1.5 mm - 14.22 mm

22 M1A1/M2A1/MS7/N1A1/N2A1/N4A1 SS A312 TP316, 316L Corrosive process 1.5 mm - 10.98 mm

23 K2A1/K1A1/L1A0/L2A1N/L4A0/L6A1N SS A312 TP304, 304L Corrosive process/Deminerlised 1.5 mm - 10.98 mm


water
A/G

24 Q2A1X/Q4A1X/Q6A1X/Q7A1X/Q7A2X SS A312TP 321 Corrosive process 1.5 mm - 10.98 mm


WELDMAP - PIPING (R
Sohar Refinery Improvem
A/G
Package Number : 2
SL NO SCOPE PIPE CLASS MATERIAL SPECIFICATION SERVICE Base metal Thk. Range

25 T2A2NP LTCS A336 Gr 6 Hydrogen service 1.5 mm - 10.98 mm

26 MS19 P34 B466(UNS-C70600) Sea Water Return, Sea Water Supply 1.5 mm - 7.82 mm

27 G4A1,G6A2 P22 SA335 Gr.22 General process 5 mm - 47.6 mm

28 MS20,MS28 SDSS A790(UNS-S32760) Sea Water 1.5 mm - 8.532 mm

A 106 GR B + A312
29 CS to SS Dissimilar Material P1 + P8 General process 1.5 mm - 10.00 mm
TP304/TP316/TP321

30 For Structure Work Only CS Carbon Steel - 5.5 mm to 21.94 mm

NOTES: a) For Carbon Steel Pipe class with suffix "N", "NS", "NSX" & "NX" without PWHT, WPS-BEC-GT-001(for NPS<2") can be used in lieu of WPS-BEC-GTSM-004

b) For carbon steel, regardless of the service If thikness is greater than 20mm then WPS-BEC-GTSM-002 should be used.
ING (REV-02)
ovement Project
ber : 2 & 6
H2S/NACE
WPS No. WELDING PROCESS PQR No. PWHT REMARKS
APPLICATION

WPS-BEC-GT-001-REV-2 GTAW BEC-CS-06 NO NO Approved

WPS-BEC-GTSM-001-REV-2 GTAW + SMAW BEC-CS-11 NO NO Approved

WPS-BEC-GTSM-004-REV-1 GTAW +SMAW BEC-CS-11 No YES Approved

WPS-BEC-GT-004-REV-1 GTAW SK-HDPE-DSA-PQR-001 YES YES Approved

WPS-BEC-GTSM-002-REV-4 GTAW + SMAW BEC-CS-04 & PQR-LPG4-012 YES YES Approved

WPS-BEC-GT-003-REV-1 GTAW BEC-LTCS-01 NO NO Approved


ING (REV-02)
ovement Project
ber : 2 & 6
H2S/NACE
WPS No. WELDING PROCESS PQR No. PWHT REMARKS
APPLICATION

WPS-BEC-GT-P8-005-REV-2 GTAW PQR-LPG4-006 NO NO Approved

WPS-BEC-GTSM-P8-007-REV-2 GTAW+SMAW PQR-LPG4-006 NO NO Approved

WPS-BEC-GTSM-P8-008-REV-2 GTAW+SMAW PQR-LPG4-006 NO NO Submitting for Approval

WPS-BEC-GT-P8-006-REV-2 GTAW PQR-LPG4-006 NO NO Approved

WPS-BEC-GT-P8-007-REV-2 GTAW PQR-LPG4-006 NO YES Submitting for Approval

WPS-BEC-GTSM-P8-009-REV-2 GTAW + SMAW BEC-SS-02 NO YES Submitting for Approval

WPS-BEC-GTSM-P4-002, REV-1 GTAW +SMAW DAELIM-P4-001 YES No Approved

WPS-BEC-GTSM-P5B-005, REV-1 GTAW+SMAW BR-PQR-022, REV-0 YES NO Approved

WPS-BEC-GTSM-P5A-010, REV-0 GTAW + SMAW BEC-P22-02 NO NO Rejected


ING (REV-02)
ovement Project
ber : 2 & 6
H2S/NACE
WPS No. WELDING PROCESS PQR No. PWHT REMARKS
APPLICATION

WPS-BEC-GTSM-P5B-003, REV-1 GTAW + SMAW BR-PQR-022, REV-0 YES NO Approved


ING (REV-02)
ovement Project
ber : 2 & 6
H2S/NACE
WPS No. WELDING PROCESS PQR No. PWHT REMARKS
APPLICATION

WPS-BEC-GT-P42-002, REV-1 GTAW DSA-PQR-MON-01 NO NO Approved

WPS-BEC-GTSM-P45-006, REV-1 GTAW + SMAW DSA-PQR-INCO-01-A, REV-0 NO NO Approved

WPS-BEC-GT-P43-003, REV-1 GTAW BR-PQR-027, REV-0 NO NO Approved

WPS-BEC-GT-P4-008-REV-1 GTAW PQR-LPG4-008 YES NO Approved

WPS-BEC-GT-P5B-009-REV-0 GTAW KNPC-LPG4-013 YES NO Approved

WPS-BEC-GT-P8-010-REV-1 GTAW PQR-LPG4-004 NO NO Approved

WPS-BEC-GT-P8-011-REV-1 GTAW PQR-LPG4-004 NO NO Approved

WPS-BEC-GT-P8-012-REV-1 GTAW PQR-LPG4-004 NO NO Submitting for Approval


ING (REV-02)
ovement Project
ber : 2 & 6
H2S/NACE
WPS No. WELDING PROCESS PQR No. PWHT REMARKS
APPLICATION

WPS-BEC-GT-013-REV-0 GTAW BEC-LTCS-03 YES YES Approved

WPS-BEC-GT-P34-014-REV-0 GTAW DAELIM-S011 R NO NO Approved

WPS-BEC-GTSM-P5A-011, REV-0 GTAW + SMAW BEC-P22-03 YES NO Approved

WPS-BEC-GT-P10H-015-REV-0 GTAW BEC-SDSS-002 NO NO Approval with comment

WPS-BEC-GT-P1P8-016-REV-1 GTAW BEC-DS-01 NO NO Approved

WPS-BEC-SM-001-REV-1 SMAW BEC-CS-01 NO NO Submitted for Approval

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