Panasonic Inverter Ac
Panasonic Inverter Ac
Panasonic Inverter Ac
WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to
service or repair the products dealt with in this service information by anyone else could result in serious injury or death.
TABLE OF CONTENTS
1. Safety Precautions.............................................3 9. Printed Circuit Board .......................................16
2. Specification .......................................................5 9.1 Indoor Unit..................................................16
9.2 Outdoor Unit ...............................................18
3. Location of Controls and Components ...........7
10. Installation Instruction.....................................19
3.1 Indoor Unit....................................................7
3.2 Outdoor Unit .................................................7 10.1 S9NKUA S12NKUA...................................19
3.3 Remote Control ............................................7
11. Operation Control.............................................27
4. Dimensions .........................................................8
11.1 Basic Function............................................27
4.1 Indoor Unit....................................................8 11.2 Indoor Fan Motor Operation.......................28
4.2 Outdoor Unit .................................................9 11.3 Outdoor Fan Motor Operation (For S9NK
and S12NK)................................................28
5. Refrigeration Cycle Diagram...........................10
11.4 Airflow Direction .........................................28
6. Block Diagram ..................................................11 11.5 Quiet Operation (Cooling Mode/Cooling Area
of Dry Mode)...............................................29
7. Wiring Connection Diagram............................12 11.6 Powerful Mode Operation ..........................30
7.1 Indoor Unit..................................................12 11.7 Timer Control..............................................30
7.2 Outdoor Unit ...............................................13 11.8 Random Auto Restart Control ....................30
11.9 Indication Panel..........................................30
8. Electronic Circuit Diagram ..............................14
12. Protection Control............................................31
8.1 Indoor Unit..................................................14
8.2 Outdoor Unit ...............................................15
WARNING This indication shows the possibility of causing death or serious injury.
CAUTION This indication shows the possibility of causing injury or damage to properties.
• Carry out test run to confirm that no abnormality occurs after the servicing. Then, explain to user the operation, care and
maintenance as stated in instructions. Please remind the customer to keep the operating instructions for future reference.
WARNING
2. If wiring unit is supplied as repairing part, do not repair or connect the wire even only partial wire break. Exchange the whole wiring unit.
Engage authorized dealer or specialist for installation and servicing. If installation of servicing done by the user is defective, it will cause
4.
water leakage, electrical shock or fire.
5. Install according to this installation instructions strictly. If installation is defective, it will cause water leakage, electric shock or fire.
Use the attached accessories parts and specified parts for installation and servicing. Otherwise, it will cause the set to fall, water leakage,
6.
fire or electrical shock.
Install at a strong and firm location which is able to withstand the set’s weight. If the strength is not enough or installation is not properly
7.
done, the set will drop and cause injury.
For electrical work, follow the local national wiring standard, regulation and the installation instruction. An independent circuit and single
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outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or fire.
This equipment is strongly recommended to be installed with Earth Leakage Circuit Breaker (ELCB) or Residual Current Device (RCD).
9.
Otherwise, it may cause electrical shock and fire in case equipment breakdown or insulation breakdown.
Do not use joint cable for indoor/outdoor connection cable. Use the specified indoor/outdoor connection cable, refer to installation
10. instruction CONNECT THE CABLE TO THE INDOOR UNIT and connect tightly for indoor/outdoor connection. Clamp the cable so that no
external force will be acted on the terminal. If connecting or fixing is not perfect, it will cause heat up or fire at the connection.
Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will
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cause heat-up or fire at the connection point of terminal, fire or electrical shock.
When install or relocate air conditioner, do not let any substance other than the specified refrigerant, eg. air etc. mix into refrigeration cycle
12.
(piping). (Mixing of air etc. will cause abnormal high pressure in refrigeration cycle and result in explosion, injury etc.).
Do not install outdoor unit near handrail of veranda. When installing air-conditioner unit at veranda of high rise building, child may climb up
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to outdoor unit and cross over the handrail and causing accident.
This equipment must be properly earthed. Earth line must not be connected to gas pipe, water pipe, earth of lightning rod and
14.
telephone. Otherwise, it may cause electrical shock in case equipment breakdown or insulation breakdown.
15. Keep away from small children, the thin film may cling to nose and mouth and prevent breathing.
Do not use unspecified cord, modified cord, joint cord or extension cord for power supply cord. Do not share the single outlet with
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other electrical appliances. Poor contact, poor insulation or over current will cause electrical shock or fire.
Tighten the flare nut with torque wrench according to specified method. If the flare nut is over-tightened, after a long period, the flare may
17.
break and cause refrigerant gas leakage.
For R410A models, when connecting the piping, do not use any existing (R22) pipes and flares nuts. Using such same may cause
abnormally high pressure in the refrigeration cycle (piping), and possibly result in explosion and injury. In case of using existing
(R22) pipes during installation of R410A models, must carry out pump down properly to collect back the refrigerant and oil before
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installation new unit.
Thickness of copper pipes used with R410A must be more than 0.6mm. Never use copper pipes thinner than 0.6mm.
It is desirable that the amount of residual oil is less than 40 mg/10m.
22. Ventilate if there is refrigerant gas leakage during operation. It may cause toxic gas when the refrigerant contacts with fire.
23. Do not insert your fingers or other objects into the unit, high speed rotating fan may cause injury
24. Must not use other parts except original parts describe in catalog and manual.
25. Using of refrigerant other than the specified type may cause product damage, burst and injury etc.
CAUTION
Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of
1.
the unit, it may cause fire.
Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the
2.
furniture.
Tighten the flare nut with torque wrench according to specified method. If the flare nut is over-tightened, after a long period, the flare may
3.
break and cause refrigerant gas leakage.
4. Do not touch outdoor unit air inlet and aluminium fin. It may cause injury.
Pb free solder has a higher melting point than standard solder; typically the melting point is 50°F – 70°F (30°C – 40°C) higher. Please use
6. a high temperature solder iron. In case of the soldering iron with temperature control, please set it to 700 ± 20°F (370 ± 10°C).
Pb free solder will tend to splash when heated too high (about 1100°F / 600°C).
Power supply connection to the air conditioner. Connect the power supply cord of the air conditioner to the mains using one of the
following methods.
Power supply point shall be the place where there is ease for access for the power disconnection in case of emergency. In some
countries, permanent connection of this room air conditioner to the power supply is prohibited.
7. i. Power supply connection to the receptacle using a power plug.
Use an approved 15/16A (1.0 ~ 1.75HP) or 16A (2.0HP) or 20A (2.5HP), power plug with earth pin for the connection to the socket.
ii. Power supply connection to a circuit breaker for the permanent connection.
Use an approved 16A (1.0 ~ 2.0HP) or 20A (2.5HP), circuit breaker for the permanent connection. It must be a double pole switch with
a minimum 3.0 mm contact gap.
Do not release refrigerant during piping work for installation, servicing, reinstallation and during repairing a refrigerant parts. Take
8.
care of the liquid refrigerant, it may cause frostbite.
9. Installation or servicing work: It may need two people to carry out the installation or servicing work.
10. Do not install this appliance in a laundry room or other location where water may drip from the ceiling, etc.
11. Do not sit or step on the unit, you may fall down accidentally.
12. Do not touch the sharp aluminum fins , sharp parts may cause injury.
EER
Btu/hW 16.40 13.05 12.00 16.40 13.05 12.00 16.40 12.00 11.55 16.40 12.00 11.55
Power Factor % - 89 - - 91 - - 92 - - 93 -
dB-A 40 / 25 / 20 40 / 25 / 20 43 / 28 / 20 43 / 28 / 20
Indoor Noise (H / L / QLo)
Power Level dB 56 / - 56 / - 59 / - 59 / -
dB-A 47 / - / - 47 / - / - 48 / - / - 48 / - / -
Outdoor Noise (H / L / QLo)
Power Level dB 62 / - 62 / - 63 / - 63 / -
Max Current (A) / Max Input Power (W) 4.4 / 940 6.8 / 1.53k
Starting Current (A) 3.5 5.2
Min Circuit Ampacity 15.0 15.0
Max. Overcurrent Protection 15.0 15.0
Type Hermetic Motor Hermetic Motor
Compressor Motor Type Brushless (4 poles) Brushless (4 poles)
Output Power W 700 700
Type Cross-flow fan Cross-flow fan
Material ASG20K1 ASG20K1
Motor Type Transistor (8 poles) Transistor (8 poles)
Input Power W 47.0 - 47.0 47.0 - 47.0
Indoor Fan
Output Power W 40 40
QLo rpm 620 630
Lo rpm 720 790
Speed Me rpm 930 1030
Hi rpm 1150 1270
SHi rpm 1250 1400
Type Propeller Propeller
Material PP PP
Outdoor Fan
1. Cooling capacities are based on indoor temperature of 80.6°F DRY BULB, 66°F WET BULB and outdoor air temperature of 95°F DRY BULB,
75.2°F WET BULB.
LIQUID EXP.
SIDE DISCHARGE PROCESSTUBE
VALVE STRAINER
MUFFLER
2-WAY
VALVE
PIPE
TEMP.
SENSOR
INTAKE
TEMP.
SENSOR
HEAT EXCHANGER
(EVAPORATOR)
F.COND
4-WAY
VALVE
DISCHARGE
MUFFLER
ACCUMULATOR
COMP.
COOLING
HEATING
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The centre of installation plate should be at more than c at right and left of the wall.
The distance from installation plate edge to ceiling should more than d.
From installation plate left edge to unit’s left side is e.
From installation plate right edge to unit’s right side is f.
○
B : For left side piping, piping connection for liquid should be about g from this line.
: For left side piping, piping connection for gas should be about h from this line.
1 Mount the installation plate on the wall with 5 screws or more (at least 5 screws).
(If mounting the unit on the concrete wall, consider using anchor bolts.)
o Always mount the installation plate horizontally by aligning the marking-off line with the thread and using
a level gauge.
2 Drill the piping plate hole with ø2 ¾” hole-core drill.
o Line according to the left and right side of the installation plate. The meeting point of the extended line is
the center of the hole. Another method is by putting measuring tape at position as shown in the diagram
above. The hole center is obtained by measuring the distance namely 5 1/16” for left and right hole
respectively.
o Drill the piping hole at either the right or the left and the hole should be slightly slanting to the outdoor
side.
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Model A B C D
S9NKUA, S12NKUA 22 7/16” 4 1/8” 23/32” 12 19/32”
10.1.4.2 Connect the Piping Do not overtighten, over tightening may cause gas leakage.
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1. Connect a charging hose with a push pin to the Low side of a charging set and the service port of the 3-way
valve.
2. Connect the micron gauge between vacuum pump and service port of outdoor units.
3. Turn on the power switch of the vacuum pump and make sure that connect digital micron gauge and to pull
down to a value of 500 microns.
4. To make sure micron gauge a value 500 microns and close the low side valve of the charging set and turn off
the vacuum pump.
5. Disconnect the vacuum pump hose from the service port of the 3-way valve.
6. Tighten the service port caps of the 3-way valve at a torque of 13.3 Ibf.ft with a torque wrench.
7. Remove the valve caps of both of the 2-way valve and 3-way valve. Position both of the valves to “Open”
using a hexagonal wrench (5/32”).
8. Mount valve caps onto the 2-way valve and the 3-way valve.
o Be sure to check for gas leakage.
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Indoor intake
Air Temp
• After the operation mode is decided, the unit operation will follow the respective operation mode control.
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Remote control ○ ○ ○ ○ ○
Tab Hi Me+ Me Me- Lo
Fan Speed a b c d e f g h a b
Higher
Medium
Lower
[1 pattern : 10s]
• Feedback control
o Immediately after the fan motor is started, feedback control is performed once every second.
o During fan motor on, if fan motor feedback ≥ 2550 rpm or <50 rpm continuously for 10 seconds, the fan
motor error counter increased; fan motor is then stopped and restarted. If the fan motor error counter
increased to 7, then H19 – fan motor error is detected. Operation stopped and could not be restarted.
ON ON
Compressor OFF
ON Fan Speed ON
Outdoor Fan 30 sec OFF
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• Automatic vertical airflow direction can be set using remote control; the vane swings up and down within the
angles as stated above. It does not swing during fan motor stop. When the air conditioner is stopped using
remote control, the vane will shift to close position.
• Manual vertical airflow direction can be set using remote control; the angles of the vane are as stated above and
the positions of the vane are as figure below. When the air conditioner is stopped using remote control, the vane
will shift to close position.
Side View
1
2 140°
3
4 Close position
5
• Control condition
o Quiet operation start condition
When Quiet button at remote control is pressed Quiet INDICATOR illuminates.
o Quiet operation stop condition
When one of the following conditions is satisfied, quiet operation stops:
• Powerful button is pressed.
• Stop by OFF/ON button.
• OFF Timer activates.
• Quiet button is pressed again.
When quiet operation is stopped, operation is shifted to normal operation with previous setting.
When fan speed is changed, quiet operation is shifted to quiet operation of the new fan speed.
When operation mode is changed, quiet operation is shifted to quiet operation of the new mode.
During quiet operation, if ON timer activates, quiet operation maintains.
After off, when on back, quiet operation is not memorized.
• Control content
o Fan speed is changed from normal setting to quiet setting of respective fan speed. This is to reduce sound of
Hi, Me, Lo for 3dB (more than 3dB for some models).
o Fan speed for quiet operation is -1 step from setting fan speed.
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60 minutes before the set time, indoor (at fan speed of Lo-) and outdoor fan motor start operate for 30 seconds to
determine the indoor intake air temperature and outdoor air temperature in order to judge the operation starting time.
From the judgment, the decided operation will start operation earlier than the set time as shown below.
Indoor intake air
temperature (°F)
15 min
86
10 min
77
5 min
Outdoor air
86 95 temperature (°F)
Note:
• If POWER LED blinks, the possible operation of the unit is operation mode judgment, or ON timer sampling.
• If TIMER LED blinks, there is an abnormal operation occurs.
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Free
100.4°F or 77°F
98.6°F or 71.6°F
Limited Frequency
1.4°F 1.4°F
Compressor OFF
Outdoor air temperature
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The Auto OFF/ON button may be used together with remote control to set / change the advance setting of air
conditioner operation.
There are 4 types of remote control transmission code could be selected. The indoor unit will only operate
when received signal with same transmission code from remote control. This could prevent signal
interference when there are 2 or more units installed nearby together.
To change remote control transmission code, short or open jumpers at the remote control printed circuit
board.
Remote Control Printed Circuit Board
Jumper A (J-A) Jumper B (J-B) Remote Control No.
Short Open A (Default)
Open Open B
Short Short C
Open Short D
After Auto OFF/ON button is pressed, the 20 seconds counter for Remote Control Receiving Sound OFF/ON
Mode is restarted.
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13.2.4 TIMER ▲
• To change indoor unit indicators’ intensity:
o Press continuously for 5 seconds.
13.2.5 TIMER ▼
• To change remote control display from Degree Celsius (°C) to Degree Fahrenheit (°F)
o Press continuously for 10 seconds.
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Excessive amount
of refrigerant
Cooling
Gas side Mode High
Inefficient compressor • Measuring gas side
pressure pressure
Low
Insufficient refrigerant
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Inefficient compression Ò Ô Ô
• Carry out the measurement of pressure, electric current, and temperature fifteen minutes after an operation is started.
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The memory data of error code is erased when the power supply is cut off, or press the Auto Switch until “beep”
sound heard following by pressing the CHECK button at remote control.
Although operation forced to stop when abnormality detected, emergency operation is possible for certain errors
(refer to Error Code Table) by using remote control or Auto OFF/ON button at indoor unit. However, the remote
control signal receiving sound is changed from one “beep” to four “beep” sounds.
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Malfunction Caused
• Faulty indoor unit PCB.
• Faulty outdoor unit PCB.
• Indoor unit-outdoor unit signal transmission error due to wrong wiring.
• Indoor unit-outdoor unit signal transmission error due to breaking of wire in the connection wires between the
indoor and outdoor units.
• Indoor unit-outdoor unit signal transmission error due to disturbed power supply waveform.
Troubleshooting
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Malfunction Caused
• Wrong models interconnected.
• Wrong indoor unit or outdoor unit PCBs mounted.
• Indoor unit or outdoor unit PCBs defective.
• Indoor-outdoor unit signal transmission error due to wrong wiring.
• Indoor-outdoor unit signal transmission error due to breaking of wire 3 in the connection wires between the indoor
and outdoor units.
Troubleshooting
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Malfunction Caused
• Faulty connector connection.
• Faulty sensor.
• Faulty PCB.
Troubleshooting
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Malfunction Caused
• Faulty connector connection.
• Faulty sensor.
• Faulty PCB.
Troubleshooting
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Malfunction Caused
• CT defective
• Outdoor PCB defective
• Compressor defective (low compression)
Troubleshooting
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Malfunction Caused
• Operation stops due to short circuit inside the fan motor winding.
• Operation stops due to breaking of wire inside the fan motor.
• Operation stops due to breaking of fan motor lead wires.
• Operation stops due to Hall IC malfunction.
• Operation error due to faulty indoor unit PCB.
Troubleshooting
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Malfunction Caused
• Faulty connector connection.
• Faulty sensor.
• Faulty PCB.
Troubleshooting
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Malfunction Caused
• Faulty connector connection.
• Faulty sensor.
• Faulty PCB.
Troubleshooting
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Malfunction Caused
• Faulty connector connection.
• Faulty sensor.
• Faulty PCB.
Troubleshooting
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Malfunction Caused
• Faulty connector connection.
• Faulty sensor.
• Faulty PCB.
Troubleshooting
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Malfunction Caused
• Wrong models interconnected.
• Wrong indoor unit and outdoor unit PCBs used.
• Indoor unit or outdoor unit PCB defective.
Troubleshooting
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Malfunction Caused
• Operation stops due to short circuit inside the fan motor winding.
• Operation stops due to breaking of wire inside the fan motor.
• Operation stops due to breaking of fan motor lead wires.
• Operation stops due to Hall IC malfunction.
• Operation error due to faulty outdoor unit PCB.
Troubleshooting
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Malfunction Caused
• Clogged air filter of the indoor unit
• Dust accumulation on the indoor unit heat exchanger
• Air short circuit
• Detection error due to faulty indoor pipe temperature sensor
• Detection error due to faulty indoor unit PCB
Troubleshooting
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Malfunction Caused
• Clogged air filter of the indoor unit
• Dust accumulation on the indoor unit heat exchanger
• Air short circuit
• Detection error due to faulty indoor pipe temperature sensor
• Detection error due to faulty indoor unit PCB
Troubleshooting
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Malfunction Caused
• Faulty connector connection.
• Faulty indoor pipe temperature sensor.
• Faulty indoor main PCB.
Troubleshooting
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Malfunction Caused
• DC voltage peak due to power supply surge.
• DC voltage peak due to compressor windings not uniform.
• Faulty outdoor PCB.
Troubleshooting
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Malfunction Caused
• Refrigerant shortage (refrigerant leakage)
• Poor compression performance of compressor.
• 2/3 way valve closed.
• Detection error due to faulty indoor intake air or indoor pipe temperature sensors.
Troubleshooting
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Malfunction Caused
• Compressor terminal disconnect
• Outdoor PCB malfunction
Troubleshooting
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Malfunction Caused
• Outdoor pipe temperature rise due to short circuit of hot discharge air flow.
• Outdoor pipe temperature rise due to defective of outdoor fan motor.
• Outdoor pipe temperature rise due to defective outdoor pipe temperature sensor.
• Outdoor pipe temperature rise due to defective outdoor unit PCB.
Troubleshooting
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Malfunction Caused
• IPM overheats due to short circuit of hot discharge air flow.
• IPM overheats due to defective of outdoor fan motor.
• IPM overheats due to defective of internal circuitry of IPM.
• IPM overheats due to defective IPM temperature sensor.
Troubleshooting
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Malfunction Caused
• Refrigerant shortage (refrigerant leakage).
• 2/3 way valve closed.
• Detection error due to faulty compressor tank temperature sensor.
Troubleshooting
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Malfunction Caused
• Over-current due to compressor failure.
• Over-current due to defective outdoor unit PCB.
• Over-current due to defective inverter main circuit electrolytic capacitor.
• Over-current due to excessive refrigerant.
Troubleshooting
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Malfunction Caused
• DC peak due to compressor failure.
• DC peak due to defective power transistor(s).
• DC peak due to defective outdoor unit PCB.
Troubleshooting
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High Voltage is generated in the electrical parts area by the capacitor. Ensure that the capacitor has discharged sufficiently before proceeding with
repair work. Failure to heed this caution may result in electric shocks.
15.1 Indoor Electronic Controllers, Cross Flow Fan and Indoor Fan Motor
Removal Procedures
15.1.1 To remove front grille
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Note
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
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(Note)
• All parts are supplied from PHAAM, Malaysia (Vendor Code: 00029488).
• “O” marked parts are recommended to be kept in stock.
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Note
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
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(Note)
• All parts are supplied from PHAAM, Malaysia (Vendor Code: 00029488).
• “O” marked parts are recommended to be kept in stock.
Printed in Malaysia
SB1111-00
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