TTD 101002 e

Download as pdf or txt
Download as pdf or txt
You are on page 1of 30

Ref. No.

TTD-2010-1002
March, 2010

TAJIMA TECHNICAL DOCUMENT

TCMX SERIES

TECHNICAL DOCUMENT
(ELECTRICAL SYSTEMS)

Unified/revised edition
of
TTD-2005-1019
TTD-2006-1013
TTD-2006-1014

(2010.03)
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

Re: Unification/Revision of [ TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)]


This document is intended to unify the technical documents in the table below and to add the technical information
according to the specification changes of the machine etc.
TTD ref. No. Title
TCMX MIXED TYPE (MULTI-HEAD)
TTD-2005-1019
TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)
TCMX-601
TTD-2006-1013
TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)
TCMX-II MIXED TYPE (2 pairs)
TTD-2006-1014
TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

Major contents of revision


To add the technical information on TCMX-600.
To add the information on all the types of controllers (operation panels).

FOREWORD
This document deals with the electrical component parts of TCMX series.
It describes the function, setting method, electrical block diagrams for cards and other devices.
Please use this manual effectively for your after-sale services.

Contents
Page

1. Controller (Operation panel) ······································································ 1


2. CPU card······························································································ 4
2-1. For X14 controller ············································································ 4
2-2. For X15/X16/X17 controller ································································ 4
3. Switch card (MP275), Capacitor card (MP290) ·············································· 5
4. Power supply card (MP277) ······································································ 6
5. Machine card (MP274)············································································· 8
6. Head card (MP273) ··············································································· 10
6-1. Head card for FM head ··································································· 10
6-2. Head card for CM head ··································································· 12
7. Driver (MP284+MP285, MP284+MP291, MP274-*D)) ··································· 14
7-1. Main shaft, X/Y-axis driver card (MP284+MP285, MP284+MP291) ··········· 14
7-2. Frame driver card (MP274-*D) ·························································· 15
8. Tension base card [ for FM head ] (MP276) ················································ 17
9. Head switch card [ for CM head ] (MP292) ················································· 17
10. Extension head card (MP286) ································································· 18
11. Extension machine card (MP278) ····························································· 19
12. Compatibility of cards and sensors (As of March 2010) ································· 20
13. Electrical system diagram ······································································· 22
13-1. TCMX-600/Mixed type Multi-head ····················································· 22
13-2. TCMX-II600/II Mixed type, L spec. ···················································· 23
13-3. TCMX-601 ··················································································· 24

(i)
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

1. Controller (Operation panel)


We have ever adopted 4 types of the controller (operation panel) for TCMX series.
Please refer to the below table for the major differences among the controllers.
Applicable
Applicable TTI
Controller Model for Description Exterior view
recording media No.
TCMX series
This controller is adopted to TCMX
series from the beginning of mass-
production.
Compact flash DOM (Disk On Module) is mounted
X14 All --
Floppy disk for the storage device of OS and the
system software.
6.5 inch LCD panel is mounted
for the screen display.
Compact flash is mounted for the
USB memory
X15 All storage device of OS and system 3359
Floppy disk
software.
601,
II600, Controller where the FDD is
X16 3400
II Mixed type removed from the X15 controller.
Mixed type L spec.

USB memory Controller where 15 inch LCD panel


Floppy disk is mounted for the screen display.
(Commercial FDD Inside of controller is composed
Multi-head,
is necessary.) of the cards similar to X15/X16
X17 Mixed type --
controller.
Multi-head
However, the display setting on the
OS side is different from that for
X15/X16 controller.

Electrical block diagram for X14 controller


I/F connector card
MP282
CN2 LAN
LCD Panel
Backlight Back side
inverter CN3 CN31
USB
CN1
CN3 CN15

PC card
DC5V

slot CPU card


(Windows CE)

USB USB hub Floppy


CN7 CN12 CN17 (4 ports) FDD disk
Communication

+5V
DC12V
Capacitor card

CN4 CN11 CN7 CN3


MP290

CN1

Switch card USB hub


CN9
MP275
CN6 CN5 CN2

Machine Main shaft X-axis Y-axis


card driver driver driver
Emergency Power DC power
stop switch supply card supply
MP277 5V, 12V External side of operation panel
CN10

( 1 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

Electrical block diagram for X15/X16 controller

CN2 6.5 inch LCD panel I/F connector card


Backlight MP282
inverter CN1
CN1 LAN
Back side
USB

CN2 CN4 CN11


USB connector card Right side

CN2

CN1
CN13 USB memory

Carrier card
CN8 Floppy
FDD
DC5V

disk

Only for X15 controller


CPU card
(Windows CE)

CN9 CN12 CN10


Communication
DC12V
Capacitor card

CN4 CN11 CN7


MP290

Switch card USB hub


CN1

CN9 MP275
CN6 CN5 CN2

Machine Main shaft X-axis Y-axis


Power supply DC power card driver driver driver
Emergency card supply
stop switch MP277 5V, 12V
CN10 External side of operation panel

( 2 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

Electrical block diagram for X17 controller

15 inch LCD panel


I/F connector card
MP282
D-Sub
LAN
Back side
USB

CN2 CN4 CN11


USB connector card Right side

CN2

CN1
CN13 USB memory
AC power supply

Carrier card

CPU card
(Windows CE)

CN9 CN12 CN10


Communication
DC12V

Relay
Capacitor card

CN4 CN11 CN7


MP290

Switch card USB hub


CN1

CN9 MP275
CN6 CN5 CN2

Machine Main shaft X-axis Y-axis


Power supply DC card driver driver driver
Emergency card power
stop switch MP277 supply
CN10 5V, 12V External side of operation panel

Terminal
base

( 3 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

2. CPU card
CPU card provides the area where the OS and system software are stored, and deals with overall machine control.
CPU card to be mounted to the controller differs depending on the type of controller.

2-1. For X14 controller


Exterior view of the card and connector allocation

CN12
Reset button CN15
CN17
(LAN)

CN7

Battery

CN3

PC card slot

DOM (Disk On Module)


To store the OS (Windows CE) and the system
software of machine

2-2. For X15/X16/X17 controller


Exterior view of the card and connector allocation
[ Card :CPU side ] [ Card :USB connector side ]

Card :CPU carrier Card :USB connector Base :USB


Card :CPU (*) (*)

Position to affix
a sticker for the
Part No. of
assembled part

CN13

CN11 CN12

CN10 CN9

CN8 CN5
CN4 Battery
Compact flash
Reset button To store the OS (Windows CE) and the system
software of machine

(*) On X17 controller, the shape of base and the position where the card is mounted are
different.

( 4 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

3. Switch card (MP275), Capacitor card (MP290)


Exterior view and connector allocation of Switch card (MP275)
[Front face] [ Rear face ]
CN11 CN7 CN5
Jog dial :shuttle CN4
CN6

CN9

CN8

Buzzer CN3 CN2

Exterior view and connector Major functions of Switch card


allocation of Capacitor card (MP290) Switch card communicates with the CPU card and controls the
followings.

To input key signal from the Operation panel


To turn ON/OFF the LED
To input Emergency stop switch signal
To control the sleep mode relay of the Power supply card
To control the buzzer
To charge the Capacitor card

CN1 Major function of Capacitor card


Capacitor card supplies power until writing to the flash memory
is completed when turning OFF the power.

Block diagram
Power
Switch Tr CN5
supply card
matrix
Tr Buzzer

LED
matrix CN3 USB hub ( *1 )
CPU
Backlight Inverter,
FET CN4
Emergency Relay ( *2 )
stop switch CN6 PC

+5V (Vcc) RS-232C CN7 Win CE


Driver
Filter
DC power
supply CN2 +12V
5V, 12V CN8 Not used
Filter

1:+5V
2:0V
3:+12V CN11 Win CE
4:0V Charging
circuit
CN9 Capacitor card

( *1 ) Only used for X14 controller.


( *2 ) Connection destination of CN4 differs depending on the type of controller.
X14/X15/X16 controller : Backlight inverter
X17controller : Relay

( 5 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

4. Power supply card (MP277)


Exterior view and connector allocation

[ For TCMX-600/Mixed type ] [ For TCMX-601 ]


CN9
CN8
CN6 CN7 CN6 CN7
CN10 CN11 CN10 CN11

CN1

CN1 CN2
CN5 CN2
CN4 CN3

Major functions
To remove the noise from AC power supply
To distribute AC power
To control ON/OFF of high-voltage DC power supply (for the sleep mode)
To generate high-voltage DC power supply for the Main shaft/X-axis/Y-axis motor

Block diagram (For TCMX-600/Mixed type)


1:L1
2:L2
3:E
CN6 DC power supply :5V, 12V

Noise filter Switch card in the operation panel


CN10
Noise
CN1 Varistor Relay CN7 DC power supply :24V
filter
1 : L1
2 : L2 CN8 DC power supply :24V
3 : L3 3-phase
4:E
CN9 DC power supply :24V
1 : L1 1:L1
2 : L2 2:L2
3 : Not used Single-phase Rectifier 3:E
4:E stack CN2 X-axis driver
Smoothing
Thermistor circuit CN3 Y-axis driver
+
Voltage
CN11 doubler CN4 Main shaft driver
circuit
CN11 short CN11 open CN5 Spare
1:DC280 to 335V
2:0V

Single-phase AC100V to 120V Single/3-phase AC200V to 240V


3-phase AC350V to 440V

( 6 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

Block diagram ( For TCMX-601)

1 : L1
2 : L2
3:E

CN6 DC power supply :5V, 12V

Noise filter CN10 Switch card in the operation panel


Noise
CN1 Varistor filter Relay CN7 DC power supply :24V

1 : L1 1 : L1
2 : L2 2 : L2
3 : Not used 3:E
4 :E
Rectifier
stack
Smoothing
Thermistor circuit CN2 Main shaft driver
+
Voltage 1 : DC280 to 335V
CN11 doubler 2 : 0V
circuit

CN11 short CN11 open

Single-phase AC100V to 120V Single-phase AC200V to 240V

( 7 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

5. Machine card (MP274)


Exterior view and connector allocation Major functions
To relay communication with Head card
CN4 CN5 To relay communication with Extension
CN9 CN10 machine card
CN1 CN2 CN3 CN14 CN6 To supply DC power to Extension machine card
CN11
CN13 To control and output to the small size motors
listed below
CN15 - Color change motor (FM head)
CN8
- ATH motor (FM head)
- Tension release motor (CM head)
CN12 To control and output to the solenoids listed below
CN7
CN16 - Picker solenoid
CN19 - Sequin air valve (option)
CN20 To Input the signals from the devices listed below
- ATH knife retracting sensor (FM head)
CN21
- Color change potentiometer(FM /CM head)
LED ( * ) - Tension release potentiometer (CM head)
- Start/stop switch, bar switch
CN22 USB - Beam sensor (option)
- Sequin air sensor (option)
To control electro-magnetic counter
CN26 JP3
CN25 JP2
CN27 CN31 Where to supply power
CN28 CN29 CN30 DC5V is generated from DC24V on the Machine card.

( * ) Lit in green when transmitting data via USB I/F DC24V : Small size motors, solenoids etc.
DC5V : IC related parts

Jumper pin settings

Settings for shipment


JP No. Contents ON OFF
1 Machine card Equipped Not equipped
Head card to be
2 connected to Extension Equipped Not equipped
JP3 machine card ( * )
3 Not used – –
4 Sequin device 3 Equipped Not equipped
JP2 JP3
5 Equipped Not equipped
Spare
6 Equipped Not equipped
JP2 [ON]
7 Beam sensor CN29 Equipped Not equipped
8 Beam sensor CN28 Equipped Not equipped
[OFF]
( * ) Be sure to set [ 2 ] of JP3 to OFF (open) for TCMX-601.

( 8 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

Block diagram

( *1 )
FM head Color CM head
Color Color FM head change Tension ( *2 )
change motor
change ATH closed
release Extension
motor
motor closed motor sensor motor machine card
CN1 sensor CN2 (Origin) CN3 CN6
CN7 CN8 CN Head card
PC 15 (Upper side) CN16 Not used
FET 4 FET 4 FET 4
CN19 Not used
Preamplifier Preamplifier Preamplifier FM head
( *1 ) CN9 ATH knife
retracting sensor ( *1 )
Picker FET Sequin
CN25 CN10 air sensor ( *1 )
solenoid FET I/O
Sequin CPU Memory controller Input/output
CN26 FET (Parameter) selector CN11 Start/stop switch,
air valve L Bar switch
Sequin CN27 FET
air valve R CN12 Electro-magnetic counter

CN21 Used for program PC CN20 Not used


+24V input Tr CN28 Beam sensor
+24V USB
CN transceiver CN29 Beam sensor (GES)
C91
22 CP2 receiver
+5V CN13 CN30 (Spare)
1 :+24V Constant Main shaft CN31 (Spare)
2 :+24V voltage CN4 CN5 CN14
IC synchronized
3 :0V
signal
4 :0V CN24
CP3 input/output
USB
Operation panel JP2 Jumper 2
JP3 Jumper 3

( *1 )
FM head CM head CM head
color change color change tension release
( *1 ) Only used for TCMX Mixed type.
potentiometer potentiometer potentiometer
( *2 ) Only used for TCMX-600/Mixed type.

( 9 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

6. Head card (MP273)


Head card is used for various control of FM heads (normal embroidery) and CM heads (chenille embroidery).

Note) Although the Head card for FM head and CM head are the same type, they are not compatible
for each other because the stored program is different between these cards.
These cards can be identified by the Part No. or the symbol to follow the type No.

Difference of symbol character

Classification of card Type Part No.


Head card for FM heads MP273-3A* 0J270330001*
Head card for CM heads MP273-3C* 0J270250003*

6-1. Head card for FM head


Head card for FM head is used only for TCMX Mixed type.

Exterior view and connector allocation Major functions


1 head card controls 2 heads
To control and output to the small size motors
( *1 ) CN10 CN19
CN2 CN6 listed below
CN4 CN21 - Thread holding motor
CN3 CN5 CN18 CN16
- Jump motor
- Sequin motor
Sequin L or R : Direct output.
Sequin LR : To output the power after
CN15 switching the device to L or R
CN12 CN17 on the Extension head card
( *1 ) To control and output for the Upper thread lock
solenoid
CN22 Switching Sequin (L/R)
CN11 For the sequin LR, L/R switching signal is
transmitted to Extension head card
To control and input the signals listed below
to the Tension base card
CN8 - To input the signal to the Tension base switch
CN7 - To control lighting of LED on the Tension base
( *2 ) card
- To detect upper/under thread breakage using
the signal input from TC sensor card
CN9 CN20
CN13 CN23
CN1 CN14 Where to supply power
DC5V is generated from DC24V on the Head card.
( *1 ) To CN4 and CN17 on the Head card for FM head, Short
connectors are connected to set the communication speed. DC24V : Small size motors, solenoids etc.
Do not disconnect these short connectors. DC5V : IC related parts
CN4 CN17

Short connectors

( *2 ) A yellow sticker is affixed to CN7 on the Head card for FM head.

( 10 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

Block diagram

Connect Short connectors.


Thread Thread
holding Jump Sequin Sequin Jump holding
motor Not motor motor L/R motor L/R motor Not motor
CN3 used CN5 CN6 CN19 CN18 used CN16
CN2 CN4 CN17 CN15

FET 4 FET 4 FET 4 FET 4 FET 4 FET 4

Preamplifier Preamplifier Preamplifier Preamplifier Preamplifier Preamplifier

Upper Upper
thread lock thread lock
FET CN10 CN21 FET
CPU A CPU B
Memory (To control odd-numbered heads) (To control even-numbered heads) Memory
FET CN11 CN22 FET (Parameter)
(Parameter)
Position To switch
Tr marker sequin L/R Tr
CN1 CN14
CN9 CN13 Used for program Used for program CN23 CN20
Tension Not used Not used Tension
base card base card ( * )
+24V input +24V Buffer Buffer Buffer
CN12 C33 CP2 +5V Tr PC
1:+24V IN1
Constant
2:0V voltage OUT CN7 CN8
IC PC
Communication
IN Communication
CP3 2
input/output input/output
(upper level) (lower level)

(*) For the machine where the last head has an odd-number, the short connector is connected to CN20 on the
Head card to control the last head.

( 11 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

6-2. Head card for CM head


Head card for CM head controls the Arm side or Looper side of CM head.
However, on TCMX-601, 1 Head card for CM head controls both Arm side and Looper side.

Exterior view and connector allocation Major functions


[ Arm side ]
CN10 CN19 1 Head card controls 2 heads on the Arm side
CN21 To control and output signal for the small size
CN6 CN16 motors listed below
CN3 CN5 CN18
- D-axis motor (Closed)
- Z-axis motor
To control and input the signals listed below to the
Head switch card
CN2 CN15 - To input the switch signals
CN12 - To control lighting of LED on the Head switch card
( * )CN4 CN17( * ) To input the signals from the other devices listed
below
CN11 CN22 - Closed sensor of D-axis motor
- Z-axis potentiometer

[ Looper side ]
1 Head card controls 2 heads on the Looper side
CN7 CN8 To control and output signal for the small size
motors listed below
- Looper motor (Closed)
- ATH motor
CN9 CN20 To control and input/output for the other devices
CN13 CN23 listed below
CN1 - Closed sensor of Looper motor
CN14
( * ) A Connector of harness or a Short connector is connected to CN4 - Thread breakage detection
and CN17, and these connectors are shorted by lead wire on the - ATH knife retracting sensor
connector like on the Head card for FM heads.
Where to supply power
DC5V is generated from DC24V on the Head card.

DC24V : Small size motors, solenoids etc.


DC5V : IC related parts
Block diagram for the Arm side (TCMX-600/Mixed type)
D-axis D-axis Not Not D-axis D-axis
D-axis Z-axis motor motor
Z-axis D-axis
motor motor
motor closed motor closed used used closed motor closed motor
CN3 sensor CN5 sensor CN6 CN19 sensor CN18 sensor CN16
CN2 CN4 CN17 CN15

FET 4 FET 4 FET 4 FET 4 FET 4 FET 4

Preamplifier Preamplifier Preamplifier Preamplifier Preamplifier Preamplifier

Not Not
used used
FET CN10 CN21 FET
CPU A CPU B
(To control odd-numbered heads) (To control even-numbered heads)
Memory FET CN11 CN22 FET Memory
(Parameter) (Parameter)
Not Not
Tr used used Tr
CN13 CN1 CN14
CN9 Z-axis Used for program Used for program CN23 CN20
potentiometer Head
Head Z-axis
potentiometer
switch card switch card ( * )
Buffer Buffer
+24V input +24V Buffer
Tr PC
CN12 C33 CP2 +5V IN1
1 :+24V Constant OUT CN7 CN8
2 :0V voltage PC
IC Communication
IN Communication
input/output 2 input/output
CP3
(upper level) (lower level)

( * ) For the machine where the last head has an odd-number, the short connector is connected to CN20 on the Head
card to control the last head.

( 12 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

Block diagram for the Looper side (TCMX-600/Mixed type)


Looper Looper Looper Looper
Looper motor ATH motor Not Not motor ATH motor Looper
motor closed motor closed used used closed motor closed motor
CN3 sensor CN5 sensor CN6 CN19 sensor CN18 sensor CN16
CN2 CN4 CN17 CN15

FET 4 FET 4 FET 4 FET 4 FET 4 FET 4

Preamplifier Preamplifier Preamplifier Preamplifier Preamplifier Preamplifier

Not Not
used used
FET CN10 CN21 FET
CPU A CPU B
Memory (To control odd-numbered heads) (To control even-numbered heads) Memory
FET CN11 CN22 FET
(Parameter) (Parameter)
Not Not
Tr used used Tr
CN13 CN1 CN14
CN9 ATH knife Used for program Used for program CN23 CN20
Thread retracting ATH knife Thread
breakage sensor retracting breakage
detection sensor detection ( * )
+24V input +24V Buffer Buffer
Buffer
CN12 C33 Tr PC
CP2 +5V
IN1
1 :+24V Constant
2 :0V voltage OUT CN7 CN8
IC
PC
Communication
IN Communication
CP3 2
input/output input/output
(upper level) (lower level)

( * ) For the machine where the last head has an odd-number, the short connector is connected to CN20 on the Head
card to control the last head.

Block diagram (TCMX-601)

D-axis D-axis Z-axis D-axis Not Not Looper ATH Looper Looper
motor motor motor motor motor motor motor motor
closed closed
used used closed closed
CN3 sensor CN5 sensor CN6 CN19 sensor CN18 sensor CN16
CN2 CN4 CN17 CN15

FET 4 FET 4 FET 4 FET 4 FET 4 FET 4

Preamplifier Preamplifier Preamplifier Preamplifier Preamplifier Preamplifier

Not Not
used used
FET CN10 CN21 FET
CPU A CPU B
Memory (Head control) (Head control) Memory
FET CN11 CN22 FET
(Parameter) (Parameter)
Not Not
Tr used used Tr
CN13 CN1 CN14
CN9 Z-axis Used for program Used for program CN23 CN20
Head potentiometer ATH knife Thread
switch card retracting breakage
sensor detection
Buffer Buffer
+24V input +24V Buffer
Tr PC
CN12 C33 CP2 +5V
IN1
1 :+24V
2 :0V
Constant
OUT CN7 CN8
voltage PC
IC IN2
Machine Not used
CP3 card

( 13 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

7. Driver (MP284+MP285, MP284+MP291, MP274-*D))


Driver consists of Driver CPU card (MP284) and Driver card (MP285 or MP291) to control Main shaft
and X/Y-axis drive.

Combination of drivers : Used


-- : Not used
TCMX TCMX
TCMX-II TCMX-II TCMX-600
Mixed type Mixed type TCMX-601
Combination of Mixed type 600 Multi-head
Multi-head L spec.
drivers
X/Y Main X/Y Main X/Y Main X/Y Main X/Y Main X/Y Main
-axis shaft -axis shaft -axis shaft -axis shaft -axis shaft -axis shaft
MP284+MP285 -- -- --
MP284+MP291 -- -- -- -- -- -- -- -- -- --
MP274-*D
-- -- -- -- -- -- -- -- -- -- --
(Frame driver card)

7-1. Main shaft, X/Y-axis driver card (MP284+MP285, MP284+MP291)


Exterior view and connector allocation
X/Y-axis driver Main shaft driver (1.5KW/750W)
Main shaft driver (400W) MP284+MP291
MP284+MP285 LED :Blue, Orange, Green
(from the left)
LED :Blue, Orange, Green CN2
(from the left)
CN1
CN6 CN1 CN2

CN6
CN7

CN7

CN3

CN3
CN9

Upper side: CN2 CN9


Driver CPU card Lower side: Upper side: CN2
(MP284) Driver card Driver CPU card Lower side:
(MP285) (MP284) Driver card
(MP291)
Note 1) Do not open and adjust the motor sensors.
Note 2) Do not remove the cover of the card. (Card covers are removed in the above photos.)
Major functions Where to supply power
[ Main shaft driver ] DC5V, 12V and 15V are generated from DC240V on the Driver.
Servo control for the main shaft motor
- To send Asig (Main shaft synchronizing pulse) to DC240 to 335V : Main shaft motor and X/Y-axis motors
the Machine card and X/Y-axis drivers DC5V : IC, sensors etc.
- The value of Asig is 100 pulses per revolution of DC12V : Not used
the Main shaft motor DC15V : Preamplifier
(300 pulses per revolution of the Main shaft)
- To input the signal of Main shaft fixed position Status of drivers by LED
sensor
- To control Main shaft stop at the fixed position LED Status
and transmit the signal to the operation panel Blue Driver is operating
Orange Error
[ X/Y-axis driver ] (*) (overcurrent, overload etc.)
Closed control for the X/Y-axis motor Transmitting/receiving data
Green
Number of teeth of Sensor gear for closed control of via USB
the X/Y-axis motors is 50 (*) For the Main shaft driver, LED lights
Motor resolution: 8000 steps (Default) in orange when the fixed position is
To input the signal of Frame origin sensor, and search detected during machine operation.
operation
To recognize the coordinates of the frame position
To input the signal of frame limit

( 14 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

Block diagram

Asig
( RS485 ) CN7 I/O Main shaft motor
+ CN2 X-axis motor
Communication Analog Y-axis motor
USB CN3 I/F
CN4
CN3

CPU Main amplifier


CN9 Preamplifier
USB

CN1
CN5
transceiver Memory
receiver (Parameter)

CN2 Power supply card


Main shaft fixed Used for program CN1 CN2
position sensor CN3
(Photo-interrupter card) +12V 1 : DC280 to 335V
or 2 : 0V
X/Y-axis frame +5V DC/DC 3: E
Driver CPU card MP284
origin sensor / Converter
Frame limit +15V

Communication
Main shaft sensor
Driver card MP285
Driver card MP291 (supporting 1.5kw/750W motor) CN6 X-axis sensor
Y-axis sensor

7-2. Frame driver card (MP274-*D)


Frame driver card is used only to TCMX-601.

Exterior view and connector allocation Major functions


CN1 CN16 CN17 To control and output the signals to the X/Y-axis
motors
To input the signal of frame origin sensor

Where to supply power


DC5V is generated from DC24V on the Frame
driver card.
CN7
DC24V : X/Y-axis motor
DC5V : IC related parts

CN21
LED ( * )
CN22

USB
( * ) Blinked in green when transmitting data via USB I/F.

( 15 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

Identification between X/Y-axis


A frame driving axis to be controlled by the Frame driver card is configured with or without the short-wiring
on the harness connector to be connected to CN16 on the Frame driver card.
For X-axis (with short-wiring) For Y-axis (without short-wiring)

Short -wiring

Block diagram

X/Y-axis
X/Y-axis motor
motor closed
CN1 sensor
CN7

FET 4
Frame origin
Preamplifier CN16 sensor
CN19 Not used

I/O
CPU Memory controller Input-output
(Parameter)
selector

Used for program


(To supply the power for
CN21 the frame origin sensor) PC
+24V input Tr USB
+24V
CN transceiver
C91
22 CP2 receiver
+5V CN17
1 : +24V Constant Main shaft
2 : +24V voltage
IC synchronized
3 : 0V
signal
4 : 0V CN24
CP3 input/output
USB
Operation panel

( 16 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

8. Tension base card [ for FM head ] (MP276)


Tension base card is used only for TCMX Mixed type.

Exterior view and connector allocation


[ Front face ] [ Rear face ]
CN1 CN3

CN2

Block diagram Major functions


To switch ON/OFF of Tension base switch
To light Tension base LED
CN3 To relay signals with TC sensor card
LED Green Sequin
LED Red thread breakage
Head card CN1 indicator LED
Tension
1 : +5V base switch
9 : 0V

CN2

TC sensor card

9. Head switch card [ for CM head ] (MP292)


Exterior view and connector allocation

Block diagram Major functions


To switch ON/OFF of Tension base switch
LED Green To light Head switch LED
Head card
for CM head LED Red
CN9
of Arm side CN20
Switch
1 : +5V
9 : 0V

( 17 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

10. Extension head card (MP286)


Extension head card is used only for TCMX Mixed type with Sequin LR spec.

Exterior view and connector allocation Major functions


When Sequin device LR is equipped, Extension head card
outputs the driving power to the sequin motor L or R, according
CN5 CN1 CN2 to the sequin L/R switching signal (CN1) from the Head card.
1 Extension head card controls 2 heads.

CN6 CN3

CN7 CN4

Block diagram

CN4 Odd-numbered head sequin L

Head card CN2 Relay

CN3 Odd-numbered head sequin R

Head card CN1

Switching sequin L/R


CN7 Even-numbered head sequin L

Head card CN5 Relay

CN6 Even-numbered head sequin R

( 18 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

11. Extension machine card (MP278)


Extension machine card is used only for TCMX-600/Mixed type.

Exterior view and connector allocation Major function


CN7 To relay the communication with Head cards
CN8 for CM heads on the Looper side
To input/output the option devices listed below
- Automatic lubrication system
- Table offset switch
CN3 - Jog-remote controller
- Bobbin changer (Currently not supported)
CN10

CN4
CN1

CN11

CN2 CN6 CN9


CN5

Block diagram

Machine card CN1


PC CN2 Head card for CM head on the Looper side

FET CN8 Not used

CN9 Detection of oil level

CN11 Lubrication pump power input

FET CN10 Lubrication pump drive

Tr
Tr
CN3 Input/output Bobbin changer

FET
FET Sequin air valve drive
FET
CN7 (supporting W and 2W spec.)
FET

PC CN2 Spare

CN5 Jog-remote controller

CN6 Jog-remote controller

Tr CN4 Table offset switch

( 19 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

12. Compatibility of cards and sensors (As of March 2010)

Color
Applicable models
in the table
TCMX Mixed type,
TCMX-600,
TCMX-601
TCMX Mixed type, : Complete compatibility
TCMX-600
: These cards are available with upgraded system software.
TCMX-601
: No compatibility
TCMX Mixed type -- : Not used

Compatibility
TFMX TTI
Part name Part No. TEMX-C TEMX-C TFMX-C Type, Remark
series No.
Multi-head Single-head Single-head
2-8 head
Card : CPU-A 0J2304200011 -- -- With Japanese OS ( *1 ) --

Card :CPU-J [ A ] 0J2304800A13 With Japanese OS ( *2 ) --

Card :CPU-J : X16 [ A ] 0J2304802A13 With Japanese OS ( *3 ) --

Card :CPU-J : R 0J2305100A00 -- -- -- With Japanese OS ( *4 ) --

Card :CPU-A 0J2304201011 -- -- With English OS ( *1 ) --

Card :CPU-E [ A ] 0J2304801A13 With English OS ( *2 ) --

Card :CPU-E : X16 [ A ] 0J2304803A13 With English OS ( *3 ) --

Card : CPU-E : R [ A ] 0J2305101A00 -- -- -- With English OS ( *4 ) --

Card :Switch 0J3502000013 MP275-4 3204

Card :I/F Connector 0J3200700011 MP282-2 --

Card :Capacitor 0J3502600011 MP290-2 --


Card :Power supply :
0J2101602022 -- -- MP277-3C 3509
Single-phase
Card :Power supply :
0J2101601022 -- -- -- MP277-4B 3455
Single-phase
Card :Power supply : 0J2101600023 -- -- -- MP277-4A --
3-phase
Card :Power supply :
0J2102200023 -- -- -- MP277-4D --
3-phase :A
DC Power Supply :
645300030000 LDC602F-1 --
5V, +/-12V
DC Power Supply :24V 645300191011 LEP150F-24-XMUS2 3461
DC Power
645300220011 -- -- -- LEP240F-24-XMUS2 3229
Supply :24V :240W
Card :Machine :S5A 0J2503300011 -- -- -- MP274-3E-A ( *5 ) 3504

Card :Machine :P3 0J2503400013 -- -- MP274-3G-2 ( *5 ) ( *6 ) 3504

Card :Extension machine 0J2502400024 -- -- -- MP278-2 --


MP273-3A
Card :Head :B 0J2702600022 -- -- -- 3263
For FM head
MP273-3A3
Card :Head :S5B 0J2703300011 -- -- 3504
For FM head ( *5 )
MP273-3C
0J2702500033 -- -- -- -- --
For upper side of CM head
MP273-3F
Card :Head :A 0J2702501033 -- -- -- -- 3464
For lower side of CM head
MP325-1
0J2702501044 -- -- -- -- 3469
For upper/lower side of CM head
Card :Extension head 0J3101000011 -- -- MP286-2 --

( *1 ) Cards, mounted to X14 controller


( *2 ) Cards, mounted to X15 controller
( *3 ) Cards, mounted to X16 controller
( *4 ) Cards, mounted to X17 controller (15 inch LCD panel is mounted)
( *5 ) Cards, supporting 50-slit rotary disk
( *6 ) Card, supporting Sequin device 3

( 20 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

Color
Applicable models
in the table
TCMX Mixed type,
TCMX-600,
TCMX-601
TCMX Mixed type, : Complete compatibility
TCMX-600
: These cards are available with upgraded system software.
TCMX-601
: No compatibility
TCMX Mixed type -- : Not used

Compatibility
TFMX TTI
Part name Part No. TEMX-C TEMX-C TFMX-C Type, Remark
series No.
Multi-head Single-head Single-head
2-8 head
Card :Tension base 0J2601900012 MP276-2 --
Driver :X12-F [ A ] 0J0302500A35 -- To control Main shaft (200W) 3445
Driver :X12-G [ A ] 0J0302600A35 -- -- -- To control Main shaft (400W) 3445
Driver :X12-H [ A ] 0J0302400A45 -- To control X/Y-axis 3519
Driver :X12-L [ A ] 0J0302900A24 To control X/Y-axis 3519
To control Main shaft
Driver :X12-M [ A ] 0J0303000A02 -- -- -- -- 3375
(1.5kW/750W)
Card :Driver 0J2203100022 -- -- -- -- To control X/Y-axis 3348
To detect Main shaft
Card : Photo-interrupter 0J4201600022 --
fixed position
To detect thread breakage of
Card :TC sensor 0J2602100012 --
FM head
Potentiometer 640900010001 M22S10-029-102 --

640900030001 For tension release motor of


Potentiometer -- -- -- -- --
Looper
For color change motor of
Potentiometer 640900040001 -- -- -- -- --
Looper
0J4200800012 To detect ATH knife retraction
Card :Magnetic sensor :A --
and X/Y-axis origin position
Card :Magnetic sensor :B 0J4200801022 -- -- To detect frame limit --

( 21 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

13. Electrical system diagram


13-1. TCMX-600/Mixed type Multi-head
AC Power supply High voltage DC power supply
DC24V (motor drive power)
(Small size motor, SOL power supply) Control signal(two-way)
DC5V, 12V

( *2 )
Clamp Filter Q4047 Clamp Filter
UB018
A1 CN24 CN2 ATH motor
Hub Q4002
ATH knife retracting sensor
Frame limit CN9
Q4005
-X +X Origin sensor CN1 Color change motor
UB033

Q4048
CN7 Color change motor closed sensor
UB062 UB062
A UB062 CN8
UB033 Color change motor closed sensor
(Origin)
CN3 CN9
UB038
Color change potentiometer
Controller CN1 CN7
CN13 CN4

JOINT1
X-axis driver X-axis Q4040 Q4041 Q4042 (For the last head)
(Operation panel) MP285 motor CN25
[UD004]( *3 )

UB049

UB051
UB062
UB070 ( *4 )

Driver UB026 Machine card Picker solenoid


CN2 S7031
CPU card MP274 CN26 Sequin air valve L ( *5 )
UB030
( *1 ) MP284 CN6
S7032
X-axis CN27 Sequin air valve R ( *5 )
A2 A3 A4 A5 sensor CN10
Q4053
Sequin air sensor ( *5 )
Frame limit
Q4011
Q4049
Q4050

Q5007

Clamp
JOINT2
Beam sensor ( *5 )

Filter
CN28
Q4028 -Y +Y Origin sensor Q5007
CN29 Beam sensor GES ( *5 )
CN2 CN22 TC004
UB031 5V, 12V power supply UB061 UB061 CN12 Electro-magnetic counter
Emergency CN1 UB061 CN15 UB017 UB028
stop switch CN3 CN9 CN3 Tension release motor
Q4015 Q4029 CN1 CN7 UB052 [UD002] ( *3 ) Tension release
CN14
Y-axis potentiometer
CN10 CN6 Y-axis driver
MP285 motor UB039 CM head
Q4012

UB050 CN5
Q4007
Color change potentiometer
CN2 Driver CN2 CN11 Start/stop (bar) switch
CPU card Q4067
MP284 CN6 Q4066, UB007, UB008,
CN3
Y-axis CN6 UB009, UB010, UB079
Power supply card sensor Q4077 Table offset switch
MP277 CN4 Main shaft
fixed position sensor CN1 CN4
Clamp filter CN8
CN9 UB060 Q4080
UB051 CN9 Oil level detecting switch ( *5 )
CN8 CN3 CN9 Extension Q4079
Q4013 machine CN10 Automatic lubrication motor ( *5 )
CN1 CN7
CN1 CN7 card Sequin air valve drive
Main shaft driver CN7
MP278 [supporting W, 2W] ( *6 )
Q4072 MP291/MP285 Main shaft motor
Bobbin changer
Q4030[UD001] ( *3 )

Q4078[UD007] ( *3 )

UB029[UD003]( *3 )

Driver CN3 ( *6 )
CN2 input/output
Noise CPU card CN5 Jog-remote controller ( *5 )
[UD005] ( *3 )

[UD006]( *3 )

filter MP284 CN6 UB055


Main shaft sensor CN2 CN6
TC016 Q4037
TC017 Q4068 Q4017 UB046
Q4069
Q4070
B1 B2 Q4071 C1 C2 C3 D3 D4
( *1 )
C4
C5 D1
C6 D2
B C D
Power supply 24V Head control
power supply

Note) The numbers of harnesses in the illustration above


indicate the 3rd to 7th digits in the part number
of harness.
( *1 ) Only for X17 controller
( *2 ) Only for TCMX Mixed type
( *3 ) Only for TCMX-600 Multi-head
( *4 ) Directly connected between Hub and Main shaft driver
depending on the model or number of head
( *5 ) Option
( *6 ) Currently not supported

( 22 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

13-2. TCMX-II600/II Mixed type, L spec.

AC Power supply High voltage DC power supply


DC24V (motor drive power)
(Small size motor, SOL power supply) Control signal(two-way)
DC5V, 12V

Clamp Filter Clamp Filter


Q4047 ( *1 )
A1 ( *2 )
CN24
Hub UB018
Frame limit CN2 ATH motor ( *3 )
Origin sensor Q4002
-X +X Q4003 CN9 ATH knife retracting sensor
Q4005
Q4044 [UB062] ( *2 ) Color change motor

Q4048
CN1
UB062 UB063 UB033
A [UB063] ( *2 )
[UB062] ( *2 )
CN7
UB033
Color change motor closed sensor
Color change motor closed sensor
CN3 CN9 CN8
[UB026] ( *2 ) (Origin)
Controller CN1 CN7 [UB066] ( *2 )
CN13

JOINT1
Q4004

UB042[Q4025] ( *2 )
Q4044 CN4 Color change potentiometer
X-axis driver X-axis

UB063[UB062] ( *2 )
(Operation panel) MP285 motor Q4040 Q4041 Q4042 (For the last head)
CN25
Driver CN2 Picker solenoid
CPU card Machine card
Q4051
Q4011
Q4049

MP284 CN6 MP274 CN26 Sequin air valve L ( *4 )


X-axis Q4052
Sequin air valve R ( *4 )
A3 A4 A5 ( *2 ) Q4044 sensor
CN27
[UB030] ( *2 ) Q4053
Frame limit [UB056] ( *2 )
CN10 Sequin air sensor

Clamp
JOINT2

Filter
Q4028 -Y +Y Origin sensor Q5007
Beam sensor ( *4 )
CN28
Q4010 CN2 UB067 CN22
UB061 [UB061] ( *2 ) CN29 Beam sensor GES ( *4 )
5V, 12V power supply UB067 TC004
Emergency CN1 [UB061] CN15 CN12 Electro-magnetic counter
stop switch CN3 CN9
Q4015 Q4029 UB017[UB028] ( *2 )
CN1 CN7 CN3 Tension release motor
CN10 CN6 Y-axis driver Y-axis UB052 Tension release
CN14
MP285 potentiometer
Q4012

motor
Q4007 UB039 CM head
CN2 Driver CN2 CN5
1 Color change potentiometer
CPU card
Q4067 CN1 Start/stop (bar) switch
CN3 MP284 CN6
CN6
Y-axis Q4066 [UB007、UB079] ( *2 )
Power supply card sensor Q4077
CN4 Main shaft
MP277 fixed position sensor CN1 Table offset switch ( *2 )
CN4
Q4013
Q4050

Clamp filter CN8


CN9 UB060
UB042 CN9
[Q4025] ( *2 )
CN8 CN3 CN9 Extension
machine CN10
CN1 CN7
CN1 CN7 card
Main shaft driver Main shaft CN7
1-phase 3-phase MP285 motor MP278
( *2 )
Q4020 Q4072 [UB027] CN3
Driver CN2
Noise CPU card [S7008] CN5 Jog-remote controller ( *4 )
filter Q4030 MP284 CN6 ( *2 ) UB055
Main shaft CN2 CN6
Q4037 sensor
3-phase Q4017 UB046
Q4068
Q4069
B2 Q4070 C1 D3 D4
Q4071
1-phase C4
Q4018
Q4019 C5 D1
Q4022
C6 D2
B C D
Power supply 24V Head control
power supply

Note) The numbers of harnesses in the illustration above


indicate the 3rd to 7th digits in the part number
of harness.
( *1 ) Only for TCMX Mixed type
( *2 ) Only for TCMX series L spec
( *3 ) For 2 paired-head machine, ATH solenoid is connected to CN2
and the harness [Q4006] is used
( *4 ) Option

( 23 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

13-3. TCMX-601

AC Power supply High voltage DC power supply


DC24V (motor drive power)
(Small size motor, SOL power supply) Control signal(two-way)
DC5V, 12V

Clamp Filter Q4047


Clamp Filter
A1 CN24 CN2
Hub
Origin sensor CN9
Q4003 CN1
S7015
CN7

Q4050
Q4049
Q4048
UA010
A CN21 CN16
CN8

UA004 CN13 CN4


Controller CN24 CN17
CN25
X-axis driver X-axis
(Operation panel) MP274
UA008
motor
Machine card
(Frame driver card)
S7015 MP274
CN1 CN26
UA005
S7015
CN22 CN7 CN27
X-axis
CN10
sensor
A3 A4 A5 S7001

Clamp
CN28 Beam sensor (GES)

Filter
Origin sensor
S7026
UA011 CN22 TC002
CN2 CN12 Electro-magnetic counter
Q4010 5V, 12V power supply CN21 CN16
Emergency CN1 UA004 CN15 UB017
CN24 CN17 CN3 Tension release motor
stop switch
Q4015 S7018 Y-axis driver UB052 Tension release
Y-axis CN14
MP274 potentiometer
CN10 CN6 motor UB039 CM head
(Frame driver card) CN5
UA012 Color change potentiometer
CN2 CN1 Q4024
CN11 Start/stop switch
UA006
CN22 CN7
Y-axis
sensor
Power supply card
MP277 Main shaft
fixed position sensor

Clamp filter
UB060
CN3 CN9
UA004
CN1 CN7
CN1 CN7 S7007
Main shaft driver
MP285 Main shaft motor
Q4020 Driver S7022
CN2
CPU card S7008
MP284 CN6
Noise
S7018

UA007

UA007

filter Main shaft


sensor

S7016 Q4017

B2 C1 C7 C8 D6

UA007
C4
B C C5
UA007
D5 D
Power supply 24V Head control
power supply

Note) The numbers of harnesses in the illustration above


indicate the 3rd to 7th digits in the part number
of harness.

( 24 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

A Controller (Operation panel)


AC Power supply High voltage DC power supply
DC24V (motor drive power)
(Small size motor, SOL power supply) Control signal(two-way)
DC5V, 12V

X14 controller X15/X16 controller X17 controller

Backlight 6.5 inch Backlight 6.5 inch 15 inch LCD panel


Inverter LCD panel Inverter LCD panel
Q4046 Q4046 Q4046
CN17 A1 CN10 A1 CN10 A1
CN3 PC card CN5 CN13 USB connector CN2 CN13 USB connector

Windows Carrier
FDD ( *1 ) Carrier card
CE
FDD card CN8
Windows Windows

I/F card
I/F card

I/F card
CN12

CN12
CN12

CE CE
CN7 Hub CN9 CN9
Capacitor card

Capacitor card

Capacitor card
CN4 CN11 CN7 CN3 CN4 CN11 CN7 CN11 CN7
CN9 Switch card CN9 Switch card CN9 Switch card
MP275 MP275 MP275
CN6 CN5 CN2 CN6 CN5 CN2 CN4 CN6 CN5 CN2

TC018 TC015
A3 A4 A5 A3 A4 A5 Relay A3 A4 A5

( *1 ) Only for X15 controller. A2


B Power supply

3-phase 350 to 440V 3-phase 200 to 240V TCMX-II600/II Mixed type /L spec. TCMX-II600/II Mixed type/L spec.
3-phase 350 to 440V 3-phase 200 to 240V
1-phase 100 to 120V/200 to 240V
Voltage switching

B1 B2 B1 B2 B2 B2

Terminal Terminal Terminal Terminal


base base base base
UB065 UB065
Q4074 Q4074
Fluorescent Fluorescent
Q4021 Transformer Q4021 lamp Q4021 lamp
transformer Transformer Q4021 transformer
X15 4 X15 4
X16 UB074 ( *2 ) ( *2 )
UB075
PE PE UB076 PE Q4073 PE
UB068、Q4073
Circuit Q4068
Breaker Breaker Breaker Q4069 3-phase
Protector Q4070
AC input AC input AC input AC input
Q4018
UB064 UB064 Q4065 Q4065( 3-phase ) Q4019 1-phase
Q4063( 1-phase )

TCMX-II600/II Mixed type/L spec. TCMX-601 TCMX-601


1-phase 120/240V 1-phase 120/200/240V 1-phase 100 to 120V/200 to 240V
EN/GES ETL(UL), EN/GES Standard spec.

B2 B2 B2
Voltage switching

Terminal Terminal Terminal


base base base
S7024
Q4035
Fuse
S7030
Q4021 S7123
Transformer Q4021 Q4021
X13A Transformer Circuit
Q4034 X12 Protector
PE
PE S7027 PE
Circuit
Protector S7028 Circuit
AC input Protector
AC input AC input
Q4063
Q4001(ETL) Q4063
Q4063(EN)
( *2 ) For the machine with 1-phase 100V/110V
and 3-phase 200V spec., Fluorescent lamp
transformer is not attached.

( 25 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

C 24V power supply


AC Power supply High voltage DC power supply
DC24V (motor drive power)
(Small size motor, SOL power supply) Control signal(two-way)
DC5V, 12V

TCMX Mixed type Multi-head ( * )


C1 C2 C3

CN1 CN1 CN1


24V 24V 24V
power supply power supply power supply
CN2 CN2 CN2
UB053 UB054 UB054 Q4037 UB069
To CM Head card (Looper side) for 5H or after

UB053 UB069
To CM Head card (Arm side) for 5H or after
UB053
To Head card (Arm side) for the last head
Q4037
C4
UB032
C5
UB032
C6

TCMX-600 Multi-head ( * )
C1 C2

CN1 CN1
24V 24V
power supply power supply
CN2 CN2
UB032
To CM Head card (Looper side) for 5H or after

UB032
To CM Head card (Arm side) for 5H or after
Q4037
C4
UB032 Q4037
C5
UB032
C6

TCMX-II Mixed type/TCMX Mixed type L spec. TCMX-II600


C1 C1

CN1 CN1
24V 24V
power supply power supply
CN2 Q4037 CN2 Q4037
C4
C4
UB032 Q4037 UB032
C5 C5
UB032 UB032 Q4037
C6 C6

Note) The numbers of harnesses in the illustration above indicate


TCMX-601 the 3rd to 7th digits in the part number of harness.
C1 (*) Necessary quantity of 24V power supply varies depending
on the number of head.

CN1 Model Number of Necessary quantity of


head 24V power supply
24V C7
power supply TCMX 5 to 11 pairs 2
CN2 Mixed type
C8 Multi-head 12 to 15 pairs 3
5 to 8H 2
C4 9 to 12H 3
TCMX-600
Multi-head 13 to 16H 4
C5
17 to 20H 5
21 to 23H 6

( 26 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

D Head control
AC Power supply High voltage DC power supply
DC24V (motor drive power)
(Small size motor, SOL power supply) Control signal(two-way)
DC5V, 12V
TCMX Mixed type
D3
Q4038 Q4038(Q4039 for the last)
D1 To the next head card
Q4038 Q4038
Q4016
CN7 CN12 CN7 CN12

CN8 1H Q4016
CN8
UB023( *2 )
CN3 D-axis motor S7005 Thread
UB048
CN3 holding motor ( *2 )
CN2
D-axis motor Extension
S7006 1H
sensor CN5 Jump motor ( *2 ) head card
UB048 MP286
CN5 Z-axis motor Q4056 Sequin relay ( *1 ) Q4082 Sequin
CN6 CN5 CN4
motor L ( *4 )
UB025( *2 ) D-axis motor
1H/2H CN4
sensor (Origin) 1H/2H CN10
Q4008 Upper thread
CM head FM head lock solenoid Q4083 Sequin
UB041 Z-axis CN3
(Arm side) CN13 potentiometer Head card Q4009 Upper thread motor R ( *4 )
CN21 lock solenoid
Head card MP273
MP273 2H Q4085 Sequin relay ( *1 )
CN19 CN2
UB040 Z-axis 2H
CN23 potentiometer UB021
CN18 Jump motor ( *2 ) UB073 Sequin
UB024( *2 ) D-axis motor CN7
motor L ( *4 )
CN17
sensor (Origin) UB020 Thread
UB047
CN16
holding motor ( *2 )
CN18 Z-axis motor Sequin
Q4057 Sequin L/R switching S7034
UB047 D-axis motor CN22 CN1 CN6 motor R ( *4 )
CN15 Q4031
sensor S7002
UB022( *2 ) CN11 Position marker ( *4 )
CN16 D-axis motor
CN9 CN20 CN9 CN20
Q4089 Q4089
CM head CM head
CN1 CN1
1H 2H
TC CN2 CN2 TC
Head switch card MP292 sensor sensor
FM head FM head
1H 2H
Tension base card MP276

D4
Q4039
D2 To CN12 on the next Head card
Q4039( *3 )
Q4016
CN7 CN12 To CN7 on the next Head card
CN8
1H
CN3 Looper motor
UB035 Looper motor
CN2
sensor
UB035
CN5 ATH motor
UB019( *2 ) Looper motor
CN4 sensor (Origin)
CN9
UB045 Thread breakage
detection
1H/2H UB037 ATH knife
CM head CN13 retracting sensor
(Looper side) 2H
Head card UB036 ATH knife
MP273 CN23 retracting sensor
CN20
UB044 Thread breakage
detection
UB019( *2 ) Looper motor
CN17 sensor (Origin)
UB034
CN18 ATH motor
UB034 Looper motor
CN15
sensor
Note) The numbers of harnesses in the illustration above indicate
CN16 Looper motor the 3rd to 7th digits in the part number of harness.

( *1 ) For the Sequin L or R spec., the following harnesses are used and
directly connected with the motor harness:
Sequin L odd-numbered head : S7033, even-numbered head : UB071
Sequin R odd-numbered head : S7033, even-numbered head : UB072
( *2 ) Directly connected with motor harness depending on the model or
head position.
( *3 ) For Mixed type with 2 paired-head machine, harness UB043 is used.
( *4 ) Option

( 27 / 28 )
TCMX SERIES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

D Head control
AC Power supply High voltage DC power supply
DC24V (motor drive power)
(Small size motor, SOL power supply) Control signal(two-way)
DC5V, 12V

TCMX-600
D3 D4
Q4039 To CN12 on the Q4039 To CN12 on the
D1 next head card D2 next head card
Q4039( *2 ) Q4039( *2 )
Q4016 To CN7 on the Q4016 To CN7 on the
CN7 CN12 next head card CN7 CN12
next head card
CN8 1H CN8
1H
UB023( *1 )
CN3 D-axis motor CN3 Looper motor
UB048 D-axis motor UB035 Looper motor
CN2 sensor CN2
sensor
UB048 D-axis motor
CN4 CN5 ATH motor
sensor (Origin)
UB025( *1 ) UB035 Looper motor
CN4 sensor (Origin)
CN5 Z-axis motor
CN9
UB045 Thread breakage
UB041 Z-axis detection
CN13
1H/2H potentiometer 1H/2H UB037 ATH knife
CN13
CM head CM head retracting sensor
(Arm side) 2H (Looper side) 2H
Head card UB040 Z-axis Head card UB036 ATH knife
CN23
MP273 potentiometer MP273 CN23 retracting sensor
UB024( *1 ) UB044 Thread breakage
CN18 Z-axis motor CN20
detection
UB034 Looper motor
UB047 D-axis motor CN17
CN15
sensor (Origin) sensor (Origin)
UB019( *1 )
UB047 D-axis motor CN18 ATH motor
CN17
sensor UB034 Looper motor
UB022( *1 ) CN15
CN16 D-axis motor sensor
CN16 Looper motor
CN9 CN20

CM head CM head
1H 2H
Head switch card MP292

TCMX-601
D6
D5

CN7 CN12

UA001
CN3 D-axis motor
UB048
CN2 D-axis motor sensor
UB048
CN4 D-axis motor sensor (Origin)
UA002
CN5 Z-axis motor
UA003
CN13 Z-axis potentiometer
Head card
MP273 CN9 Head switch card
UB037
CN23 ATH knife retracting sensor
UB045
CN20 Thread breakage detection

CN18 ATH motor


CN15 Looper motor sensor
UB035
CN17 Looper motor sensor (Origin)
CN16 Looper motor
Note) The numbers of harnesses in the illustration above indicate
the 3rd to 7th digits in the part number of harness.

( *1 ) Directly connected with motor harness depending on the


model or head position.
( *2 ) For the machine where the last head has an odd-number,
harness UB043 is used to CN12 on the Head card to control
the last head.

( 28 / 28 )

You might also like