Al Alloy STD Astm-B221m
Al Alloy STD Astm-B221m
Al Alloy STD Astm-B221m
METRIC
This standard has been approved for use by agencies of the Department of Defense.
1
This specification is under the jurisdiction of ASTM Committee B07 on Light
Metals and Alloys and is the direct responsibility of Subcommittee B07.03 on
3
Aluminum Alloy Wrought Products. Annual Book of ASTM Standards, Vol 14.02.
4
Current edition approved Oct. 10, 2002. Published January 2002. Originally Annual Book of ASTM Standards, Vol 03.05.
5
approved in 1979. Last previous edition approved in 2000 as B 221M–00. Annual Book of ASTM Standards, Vol 01.01.
2 6
Annual Book of ASTM Standards, Vol 02.02. Annual Book of ASTM Standards, Vol 03.03.
1
B 221M – 02
TABLE 1 Chemical Composition LimitsA,B,C
Other Alumi-
Manga- Magne- Chro- ElementsD num
Alloy Silicon Iron Copper Zinc Vanadium Titanium
nese sium mium
Each TotalE
1060 0.25 0.35 0.05 0.03 0.03 ... 0.05 0.05 ... 0.03 0.03 ... 99.60 minF
1100 0.95 Si + Fe 0.05–0.20 0.05 ... ... 0.10 ... ... ... 0.05 0.15 99.00 minF
2014 0.50–1.2 0.7 3.9–5.0 0.40–1.2 0.20–0.8 0.10 0.25 ... ... 0.15 0.05 0.15 remainder
2024 0.50 0.50 3.8–4.9 0.30–0.9 1.2–1.8 0.10 0.25 ... ... 0.15 0.05 0.15 remainder
2219 0.20 0.30 5.8–6.8 0.30–0.40 0.02 ... 0.10 0.05–0.15 0.10–0.25 Zr 0.02–0.10 0.05 0.15 remainder
3003 0.6 0.7 0.05–0.20 1.0–1.5 ... ... 0.10 ... ... ... 0.05 0.15 remainder
Alclad 3003 3003 clad with 7072 alloy
3004 0.30 0.7 0.25 1.0–1.5 0.8–1.3 ... 0.25 ... ... ... 0.05 0.15 remainder
3102 0.40 0.7 0.10 0.05–0.40 ... ... 0.30 ... ... 0.10 0.05 0.15 remainder
5052 0.25 0.40 0.10 0.10 2.2–2.8 0.15–0.35 0.10 ... ... ... 0.05 0.15 remainder
5083 0.40 0.40 0.10 0.40–1.0 4.0–4.9 0.05–0.25 0.25 ... ... 0.15 0.05 0.15 remainder
5086 0.40 0.50 0.10 0.20–0.7 3.5–4.5 0.05–0.25 0.25 ... ... 0.15 0.05 0.15 remainder
5154 0.25 0.40 0.10 0.10 3.1–3.9 0.15–0.35 0.20 ... ... 0.20 0.05 0.15 remainder
5454 0.25 0.40 0.10 0.50–1.0 2.4–3.0 0.05–0.20 0.25 ... ... 0.20 0.05 0.15 remainder
5456 0.25 0.40 0.10 0.50–1.0 4.7–5.5 0.05–0.20 0.25 ... ... 0.20 0.05 0.15 remainder
6005 0.6–0.9 0.35 0.10 0.10 0.40–0.6 0.10 0.10 ... ... 0.10 0.05 0.15 remainder
6005A 0.50–0.9 0.35 0.30 0.50G 0.40–0.7 0.30G 0.20 ... ... 0.10 0.05 0.15 remainder
6060 0.30–0.6 0.10–0.30 0.10 0.10 0.35–0.6 0.05 0.15 ... ... 0.10 0.05 0.15 remainder
6061 0.40–0.8 0.7 0.15–0.40 0.15 0.8–1.2 0.04–0.35 0.25 ... ... 0.15 0.05 0.15 remainder
6063 0.20–0.6 0.35 0.10 0.10 0.45–0.9 0.10 0.10 ... ... 0.10 0.05 0.15 remainder
6066 0.9–1.8 0.50 0.7–1.2 0.6–1.1 0.8–1.4 0.40 0.25 ... ... 0.20 0.05 0.15 remainder
6070 1.0–1.7 0.50 0.15–0.40 0.40–1.0 0.50–1.2 0.10 0.25 ... ... 0.15 0.05 0.15 remainder
6105 0.6–1.0 0.35 0.10 0.10 0.45–0.8 0.10 0.10 ... ... 0.10 0.05 0.15 remainder
6162 0.40–0.8 0.50 0.20 0.10 0.7–1.1 0.10 0.25 ... ... 0.10 0.05 0.15 remainder
6262 0.40–0.8 0.7 0.15–0.40 0.15 0.8–1.2 0.04–0.14 0.25 ... ...H 0.15 0.05 0.15 remainder
6351 0.7–1.3 0.50 0.10 0.40–0.8 0.40–0.8 ... 0.20 ... ... 0.20 0.05 0.15 remainder
6463 0.20–0.6 0.15 0.20 0.05 0.45–0.9 ... 0.05 ... ... ... 0.05 0.15 remainder
7005 0.35 0.40 0.10 0.20–0.7 1.0–1.8 0.06–0.20 4.0–5.0 ... 0.08–0.20 Zr 0.01–0.06 0.05 0.15 remainder
7072I 0.7 Si + Fe 0.10 0.10 0.10 ... 0.8–1.3 ... ... ... 0.05 0.15 remainder
7075 0.40 0.50 1.2–2.0 0.30 2.1–2.9 0.18–0.28 5.1–6.1 ... ... 0.20 0.05 0.15 remainder
7116 0.15 0.30 0.50–1.1 0.05 0.8–1.4 ... 4.2–5.2 0.05 0.03Ga 0.05 0.05 0.15 remainder
7129 0.15 0.30 0.50–0.9 0.10 1.3–2.0 0.10 4.2–5.2 0.05 0.03Ga 0.05 0.05 0.15 remainder
7178 0.40 0.50 1.6–2.4 0.30 2.4–3.1 0.18–0.28 6.3–7.3 ... ... 0.20 0.05 0.15 remainder
A
Limits are in mass percent maximum unless shown as a range, or stated otherwise.
B
Analysis shall be made for the elements for which limits are shown in this table.
C
For the purpose of determining conformance to these limits, an observed value or a calculated value obtained from analysis shall be rounded to the nearest unit in
the last right-hand place of the figures used in expressing the specified limits, in accordance with the rounding-off method of Practice E 29.
D
Others includes listed elements for which no specific limit is shown as well as unlisted metallic elements. The producer may analyze samples for trace elements not
specified in the specification. However, such analysis is not required and may not cover all metallic Others elements. Should any analysis by the producer or the purchaser
establish that an Others element exceeds the limit of Each or that the aggregate of several Others elements exceeds the limit of Total, the material shall be considered
nonconforming.
E
Other elements—Total shall be the sum of unspecified metallic elements 0.010 % or more, rounded to the second decimal before determining the sum.
F
The aluminum content shall be calculated by subtracting from 100.00 % the sum of all metallic elements present in amounts of 0.010 % or more each, rounded to the
second decimal before determining the sum.
G
Manganese plus chromium shall total 0.12–0.50.
H
Bismuth and lead shall be 0.40–0.7 % each.
I
Composition of cladding alloy applied during the course of manufacture. Samples from finished tube shall not be required to conform to these limits.
G 47 Test Method for Determining Susceptibility to Stress- ISO 209-1 Wrought Aluminum and Aluminum Alloys-
Corrosion Cracking of 2xxx and 7xxx Aluminum Alloy Chemical Composition and Forms of Product
Products7 ISO 2107 Aluminum, Magnesium and their Alloys-Temper
Method of Test for Exfoliation Corrosion Susceptibility in Designation
7xxx Series Copper-Containing Aluminum Alloys (EXCO ISO 6362-2 Wrought Aluminum and Aluminum Alloy
Test) (G34-72)8 Extruded Rod/Bar, Tube, and Profile—Mechanical Prop-
2.3 ANSI Standards:2 erties
H35.1(M) Alloy and Temper Designation Systems for Alu- 2.5 Federal Standard:10
minum Fed. Std. No. 123 Marking for Shipment (Civil Agencies)
H35.2(M) Dimensional Tolerances for Aluminum Mill 2.6 Military Standard:10
Products MIL-STD-129 Marking for Shipment and Storage
2.4 ISO Standards:9 2.7 AMS Specification:11
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Annual Book of ASTM Standards, Vol 03.02.
8 10
The applicable edition in the use of this specification is G 34–72, which is Available from Standardization Documents Order Desk, Bldg. 4 Section D,
available in the gray pages of the Annual Book of ASTM Standards, Vol 02.02. 700 Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.
9 11
Available from American National Standards Institute (ANSI), 25 W. 43rd St., Available from Society of Automotive Engineers (SAE), 400 Commonwealth
4th Floor, New York, NY 10036. Dr., Warrendale, PA 15096-0001.
2
B 221M – 02
AMS 2772 Heat Treatment of Aluminum Alloy Raw Mate- 3.1.5 alclad tube—tube having on the inside surface a
rials metallurgically bonded aluminum or aluminum-alloy coating
that is anodic to the core alloy to which it is bonded, thus
3. Terminology electrolytically protecting the core alloy against corrosion.
3.1 Definitions: 3.1.6 wire—a solid section long in relation to its cross-
3.1.1 extruded bar—an extruded solid section, long in sectional dimensions, having a cross section that is round,
relation to its cross-sectional dimensions, having asymmetrical hexagonal, or octagonal and whose diameter, width, or greatest
cross section that is square or rectangular with sharp or distance between parallel faces is up through 10 mm, or having
rounded corners or edges, or is a regular hexagon or octagon, a symmetrical cross section that is square or rectangular
and whose width or greatest distance between parallel faces is (excluding flattened wire) with sharp or rounded corners or
over 10 mm. edges.
3.1.2 extruded rod—an extruded round section, long in
3.1.7 producer—the primary manufacturer of a material.
relation to its diameter, whose diameter is over 10 mm.
3.1.3 extruded profile—a hollow or solid extruded section, 3.1.8 supplier—includes only the category of jobbers and
long in relation to its cross-sectional dimensions, whose cross distributors as distinct from producer.
section is other than that of wire, rod, bar, or tube. 3.2 Definitions of Terms Specific to This Standard:
3.1.4 extruded tube—an extruded hollow section, long in 3.2.1 capable of—The term capable of as used in this
relation to its cross-sectional dimensions, which is symmetrical specification means that the test need not be performed by the
and is round, square, rectangular, hexagonal, octagonal, or producer of the material. However, should subsequent testing
elliptical with sharp or rounded corners, and has a uniform wall by the purchaser establish that the material does not meet these
thickness except as affected by corner radii. requirements, the material shall be subject to rejection.
Specified Section or Wall Area, mm2 Tensile Strength, MPa Yield Strength (0.2 % Elongation,C %, min
Thickness, mm offset), MPa
Temper in 5 3
over incl over incl min max min max in 50 mm Diameter
(5.65 =A )
Aluminum 1060
O all all 60 95 15 ... 25 22
H112 all all 60 ... 15 ... 25 22
FD all all ... ... ... ... ... ...
Aluminum 1100
O all all 75 105 20 ... 25 22
H112 all all 75 ... 20 ... 25 22
FD all all ... ... ... ... ... ...
Alloy 2014
O all all ... 205 ... 125 12 10
T4
T4510E
T4511E
J all all 345 ... 240 ... 12 10
5
6.30 18.00 all 415 ... 305 ...
T3511E 18.00 35.00 all 450 ... 315 ... ... 9
35.00 ... ... 16 000 485 ... 360H ... ... 9
35.00 ... 16 000 20 000 470 ... 330I ... ... 7
F
5
T42 ... 18.00 all ... 395 ... 260 ... 12 10
18.00 35.00 all 395 ... 260 ... ... 9
35.00 ... ... 16 000 395 ... 260 ... ... 9
35.00 ... 16 000 20 000 395 ... 260 ... ... 7
T81
T8510E
T8511E
JH 1.20
6.30
35.00
6.30
35.00
...
all
all
... 20 000
440
455
455
...
...
...
385
400
400
...
...
...
4
5
...
...
4
4
3
B 221M – 02
TABLE 2 Continued
Specified Section or Wall 2
Area, mm Tensile Strength, MPa Yield Strength (0.2 % Elongation,C %, min
Thickness, mm offset), MPa
Temper in 5 3
over incl over incl min max min max in 50 mm Diameter
(5.65 =A )
FD all all ... ... ... ... ... ...
Alloy 2219
O all all ... 220 ... 125 12 10
T31
T3510E J H ...
12.50
12.50
80.00
... 16 000
16 000
290
310
...
...
180
185
...
...
14
...
12
12
T62F
H ...
25.00
25.00 ...
...
16 000
20 000
370
370
...
...
250
250
...
...
6
...
5
5
T81
T8510E
T8511E
J ... 80.00 ... 16 000 400 ... 290 ... 6 5
4
B 221M – 02
TABLE 2 Continued
Specified Section or Wall 2
Area, mm Tensile Strength, MPa Yield Strength (0.2 % Elongation,C %, min
Thickness, mm offset), MPa
Temper in 5 3
over incl over incl min max min max in 50 mm Diameter
(5.65 =A )
6.30 25.00 all 260 ... 215 ... 9 8
Alloy 6060
T51 ... 3.20 all 150 ... 110 ... 8 ...
Alloy 6061
O all all ... 150 ... 110 16 14
T1 ... 16.00 all 180 ... 95 ... 16 14
T4
T4510E
T4511E
J all
all 180 ... 110 ... 16 14
T6,
T6510E
T6511E
J ...
6.30
6.30
12.50
all
all
260
260
...
...
240
240
...
...
8
10
...
9
Alloy 6262
T6
T6510E
T6511E
J all all 260 ... 240 ... 10 9
Alloy 6351
T1 . . . 12.50 ... 13 000 180 . . . 90 . . . 15 13
T11 . . . 19.00 all 180 . . . 110 . . . 16 14
T4 . . . 19.00 all 220 . . . 130 . . . 16 14
T5 . . . 6.30 all 260 . . . 240 . . . 8 ...
5
B 221M – 02
TABLE 2 Continued
Specified Section or Wall 2
Area, mm Tensile Strength, MPa Yield Strength (0.2 % Elongation,C %, min
Thickness, mm offset), MPa
Temper in 5 3
over incl over incl min max min max in 50 mm Diameter
(5.65 =A )
6.30 25.00 all 260 . . . 240 . . . 10 9
T51 3.20 25.00 all 250 . . . 230 . . . 10 7
T54 ... 12.50 all 205 . . . 140 . . . 10 9
T6 ... 3.20 all 290 . . . 255 . . . 8 ...
3.20 18.00 all 290 . . . 255 . . . 10 9
Alloy 6463
T1 ... 12.50 . . . 13 000 115 . . . 60 . . . 12 10
T5 ... 12.50 . . . 13 000 150 . . . 110 . . . 8 7
T6,T62F ... 3.20 . . . 13 000 205 . . . 170 . . . 8 ...
3.20 12.50 . . . 13 000 205 . . . 170 . . . 10 9
Alloy 7005
T53 3.20 25.00 ... 16 000 345 ... 305 ... 10 9
Alloy 7116
T5 3.20 12.50 all 330 ... 290 ... 8 7
Alloy 7129
T5, T6 ... 12.50 all 380 ... 340 ... 9 8
Alloy 7075
O all all ... 275 ... 165 10 9
6
T6 ... 6.30 all 540 . . . 485 . . . 7 ...
5
T62F 6.30 12.50 all 560 . . . 505 . . . 7 6
T6510E 12.50 70.00 all 560 . . . 495 . . . ... 6
T6511E 70.00 110.00 ... 13 000 560 . . . 490 . . . ... 6
70.00 110.00L 13 000 20 000 540 . . . 485 . . . ... 5
110.00 130.00L ... 20 000 540 . . . 470 . . . ... 5
T73
J 1.60 6.30 ... 13 000 470 . . . 400 . . . 7 ...
5
T3510E 6.30 35.00 ... 16 000 485 . . . 420 . . . 8 7
T3511E 35.00 70.00 ... 18 000 475 . . . 405 . . . ... 7
70.00 110.00L ... 13 000 470 . . . 395 . . . ... 6
70.00 110.00L 13 000 20 000 450 . . . 380 . . . ... 6
... 1.25 all 500 . . . 435 . . . 7 ...
5
1.25 3.20 all 510 . . . 440 . . . 7 ...
T76
T76510E
T76511E
J 3.20
6.30
12.50
6.30
12.50
25.00
...
...
...
13 000
13 000
13 000
510
515
515
.
.
.
.
.
.
.
.
.
440
450
450
.
.
.
.
.
.
.
.
.
7
7
...
...
6
6
25.00 50.00 ... 13 000 515 . . . 450 . . . 7 6
50.00 75.00 ... 13 000 510 . . . 440 . . . 7 6
75.00 100.00 ... 13 000 510 . . . 435 . . . 7 6
FD all all ... . . . ... . . . ... ...
Alloy 7178
O all ... 20 000 ... 275 ... 165 10 9
5
... 1.60 ... 13 000 565 ... 525 ... ... ...
1.60 6.30 ... 13 000 580 ... 525 ... 5 ...
T6
T6510E
T6511E
J 6.30
35.00
35.00
35.00
60.00
60.00
...
...
16 000
16 000
16 000
20 000
600
595
580
...
...
...
540
530
515
...
...
...
5
...
...
4
4
4
60.00 80.00 ... 20 000 565 ... 490 ... ... 4
5
... 1.60 ... 13 000 545 ... 505 ... ... ...
1.60 6.30 ... 13 000 565 ... 510 ... 5 ...
6.30 35.00 ... 16 000 595 ... 530 ... 5 4
T62F 35.00 60.00 ... 16 000 595 ... 530 ... ... 4
35.00 60.00 16 000 20 000 580 ... 515 ... ... 4
60.00 80.00 ... 20 000 565 ... 490 ... ... 4
T76
T76510E
T76511E
JH 3.20
6.30
12.50
6.30
12.50
25.00
...
...
...
13 000
13 000
13 000
525
530
530
...
...
...
455
460
460
...
...
...
7
7
...
...
6
6
FD all all ... ... ... ... ... ...
A
The basis for establishment of tensile property limits is shown in Annex A1.
B
To determine conformance to this specification, each value shall be rounded to the nearest 1 MPa for strength and the nearest 0.5 % for elongation, in accordance with
the rounding-off method of Practice E 29.
C
Elongations in 50 mm apply for shapes tested in full section and for sheet-type specimens machined from material up through 12.5 mm in thickness having parallel
surfaces. Elongations in 5 3 diameter (5.65 =A ), where D and A are diameter and cross-sectional area of the specimen respectively, apply to round test specimens
6
B 221M – 02
machined from thicknesses over 6.30. See 8.1.1 and 8.1.2 for conditions under which measurements are not required.
D
No mechanical properties are specified or guaranteed.
E
For stress-relieved tempers (T3510, T3511, T4510, T4511, T5510, T5511, T6510, T6511, T73510, T73511, T76510, T76511, T8510, T8511), characteristics and
properties offer than those specified may differ somewhat from the corresponding characteristics and properties of material in the basic tempers.
F
Material in the T42 and T62 tempers is not available from the material producers.
G
Minimum elongation for tube, 10 % in 50 mm and 9 % in 5 3 diameter.
H
Minimum yield strength for tube, 330 MPa.
I
Minimum yield strength for tube 315 MPa.
J
Yield strength is not applicable to tube.
K
Only in tube form.
L
Properties not applicable to extruded tube over 70 mm wall thickness.
J
2014 7. Chemical Composition
2024 12.50 ... 300 10:1 B 7.1 Limits—The material shall conform to the chemical
2219
7075
7178
J 12.50
35.00
35.00
...
300
300
10:1
10:1
B
A
composition limits in Table 1. Conformance shall be deter-
mined by analyzing samples taken when the ingots are poured,
or samples taken from the finished or semifinished product. If
A
Discontinuities in excess of those listed in this table shall be allowed, subject to the chemical composition has been determined during the
the approval of the procuring activity, if it is established that they will be removed
by machining or that they are in noncritical areas.
course of manufacture, analysis of the finished product shall
B
The thickness of any element of a “profile” shall be deemed to be the smallest not be required.
dimension of that element and the discontinuity class applicable to that particular
thickness shall apply to that element of the profile. NOTE 3—It is standard practice in the United States aluminum industry
C
The discontinuity class limits are defined in Section 11 of Practice B 594. to determine conformance to the chemical composition limits prior to
7
B 221M – 02
further processing of ingots into wrought products. Due to the continuous 8.1.3 Tensile property limits for sizes not covered in Table 2
nature of the process, it is not practical to keep a specific ingot analysis shall be as agreed upon between the producer and purchaser
identified with a specific quantity of finished material. and shall be so specified in the contract or purchase order.
7.2 Number of Samples: 8.2 Number of Specimens:
7.2.1 The number of samples taken for determination of 8.2.1 For material having a nominal mass up through 1.7
chemical composition shall be as follows: kg/linear m, one tension test specimen shall be taken for each
7.2.1.1 When samples are taken at the time the ingots are 500 kg or fraction thereof in the lot.
poured, at least one sample shall be taken for each group of 8.2.2 For material having a nominal mass over 1.7 kg/linear
ingots poured simultaneously from the same source of molten m, one tension test specimen shall be taken for each 300 m or
metal. fraction thereof in the lot.
7.2.1.2 When samples are taken from the finished or semi- 8.2.3 Other procedures for selecting samples may be em-
finished product, a sample shall be taken to represent each ployed if agreed upon between the producer or supplier and the
2000 kg, or fraction thereof, in the lot, except that not more purchaser.
than one sample shall be required per piece. 8.3 Geometry of test specimens and the location in the
7.3 Methods of Sampling: product from which they are taken shall be as specified in Test
7.3.1 Samples for determination of chemical composition Methods B 557M.
shall be taken in accordance with one of the following 8.4 Test Methods—The tension tests shall be made in
methods: accordance with Test Methods B 557M.
7.3.1.1 Samples for chemical analysis shall be taken from 8.5 Retests—When there is evidence that the test specimen
the material by drilling, sawing, milling, turning, or clipping a is defective or is not representative of the lot of material,
representative piece or pieces to obtain prepared sample of not retesting may be performed in accordance with Section 8 and
less than 75 g. Sampling shall be in accordance with Practice 9 of Test Methods B 557M.
E 55.
7.3.1.2 Sampling for spectrochemical analysis shall be in 9. Heat Treatment
accordance with Practices E 716. Samples for other methods of
analysis shall be suitable for the form of material being 9.1 Producer and supplier heat treatment for the production
analyzed and the type of analytical method used. of T1 and T5-type tempers shall be in accordance with Practice
B 807 and for the production of T3, T4, T6, T7, and T8-type
NOTE 4—It is difficult to obtain a reliable analysis of each of the tempers, except as noted in 9.3 or otherwise specified in 9.2,
components of clad materials using material in its finished state. A
shall be in accordance with AMS 2772.
reasonably accurate determination of the core composition can be made if
the cladding is substantially removed prior to analysis. The cladding 9.2 When specified, heat treatment for the production of T3,
composition is more difficult to determine because of the relatively thin T4, T6, T7, and T8-type tempers shall be in accordance with
layer and because of diffusion of core elements to the cladding. The Practice B 918.
correctness of cladding alloy used can usually be verified by a combina-
9.3 Alloys 6061, 6063, 6162, 6463, and 6351 may be
tion of metallographic examination and spectrochemical analysis of the
surface at several widely separated points. solution heat-treated and quenched at the extrusion press in
accordance with Practice B 807 for the production of T4 and
7.4 Methods of Analysis—The determination of chemical T6-type tempers, as applicable.
composition shall be made in accordance with suitable chemi-
cal (Test Methods E 34) or spectrochemical (Test Methods 10. Producer Confirmation of Heat-Treat Response
E 227, E 607, and E 1251) methods. Other methods may be
used only when no published ASTM test method is available. 10.1 In addition to the requirements of Section 8, material in
In case of dispute, the methods of analysis shall be agreed upon alloys 2014, 2024, and 6061 produced in the O or F temper
between the producer and purchaser. (within the size limits specified in Table 2) shall, after proper
solution heat treatment and natural aging for not less than 4
8. Tensile Properties of Material from the Producer days at room temperature, conform to the properties specified
in Table 2 for T42 temper material. The heat-treated samples
8.1 Limits—The material shall conform to the tensile prop- may be tested prior to 4 days natural aging but if they fail to
erty requirements specified in Table 2. conform to the T42 temper properties, the test may be repeated
8.1.1 The elongation requirements shall not be applicable to after completion of 4 days natural aging without prejudice.
the following: 10.2 Alloys 2219, 7075, and 7178 material produced in the
8.1.1.1 Material of such dimensions that a standard test O or F temper (within the size limits specified in Table 2) shall,
specimen cannot be taken in accordance with Test Methods after proper solution heat treatment and precipitation heat
B 557M, and of such profile that it cannot be satisfactorily treatment, conform to the properties specified in Table 2 for
tested in full section. T62 temper material.
8.1.1.2 Material up through 1.60 mm in thickness. 10.3 Number of Specimens—The number of specimens
8.1.1.3 Wire up through 3.20 mm in diameter. from each lot of O temper material and F temper material to be
8.1.2 The measurement for yield strength is not required for tested to verify conformance with 10.1 and 10.2 shall be as
wire up through 3.20 mm in diameter. specified in 8.2.
8
B 221M – 02
11. Heat Treatment and Reheat-Treatment Capability properly precipitation heat-treated, to the properties specified
11.1 As-received material in the O or F temper in alloys in Table 2 for the T81, T8510, T8511, T6, T6510, and T6511
2014, 2024, and 6061 (within the size limitations specified in tempers, respectively.
Table 2 and without the imposition of cold work) shall be
capable of conforming to the properties specified in Table 2 for 12. Stress-Corrosion Resistance
T42 temper, upon being properly solution heat-treated and 12.1 Alloy 7075 in the T73 and T76-type tempers and alloy
naturally aged for not less than 4 days at room temperature. 7178 in the T76-type tempers shall be capable of exhibiting no
11.2 As-received material in the O and F tempers in alloys evidence of stress-corrosion cracking when subjected to the
2219, 7075, and 7178 (within the size limitations specified in test specified in 12.2.
Table 2 and without the imposition of cold work) shall be
12.1.1 For lot-acceptance purposes, resistance to stress-
capable of conforming to the properties specified in Table 2 for
corrosion cracking for each lot of material shall be established
the T62 temper, upon being properly solution and precipitation
by testing the previously selected tension-test samples to the
heat-treated.
11.3 Material in alloys and tempers 2014-T4, T4510, criteria shown in Table 4.
T4511, T6, T6510, and T6511, and 2024-T3, T3510, T3511, 12.1.2 For surveillance purposes, each month the producer
T81, T8510, and T8511 shall be capable of conforming to the shall perform at least one test for stress corrosion resistance in
properties specified in Table 2 for the T42 temper, upon being accordance with 12.2 on each applicable alloytemper for each
properly resolution heat-treated and naturally aged for not less thickness range 20.00 and over produced that month. Each
than 4 days at room temperature. sample shall be taken from material considered acceptable in
accordance with the lot-acceptance criteria of Table 4. A
NOTE 5—6061-T4, T6, T4510, T4511, T6510, and T6511 are deleted
from 11.3 because experience has shown the reheat-treated material tends
minimum of three adjacent replicate specimens shall be taken
to develop large recrystallized grains and may fail to develop the tensile from each sample and tested. The producer shall maintain
properties shown in Table 2. records of all lots so tested and make them available for
11.4 Alloy 2219 in the T31, T3510, T3511, T81, T8510, and examination at the producer’s facility.
T8511 tempers, and alloys 7075 and 7178 in the T6, T651, 12.2 The stress-corrosion cracking test shall be performed
T6510, and T6511 tempers shall be capable of conforming to on material 20.00 mm and over in thickness as follows:
the properties specified in Table 2 for the T62 temper, upon 12.2.1 Specimens shall be stressed in tension in the short
being properly resolution heat-treated and precipitation heat- transverse direction with respect to grain flow and held at
treated. constant strain. The stress level shall be 75 % of the specified
11.5 Material in T3/T31, T3510, T3511, T4, T4510, and minimum yield strength for T73-type tempers and 170 MPa for
T4511 tempers shall be capable of conforming, upon being T76-type tempers.
TABLE 4 Lot Acceptance Criteria for Resistance to Stress Corrosion and Exfoliation Corrosion
Lot Acceptance Criteria
Electrical Lot Acceptance
Alloy and Temper
Conductivity,A % Level of Mechanical Properties Status
IACS
7075-T73 40.0 or greater per specified requirements acceptable
T73510 and T73511 38.0 through 39.9 per specified requirements and yield strength does not acceptable
exceed minimum by more than 82 MPa
38.0 through 39.9 per specified requirements but yield strength exceeds unacceptableB
minimum by more than 82 MPa
less than 38.0 any level unacceptableB
7075-T76, T76510, and 38.0 or greater per specified requirements acceptable
T76511 36.0 through 37.9 per specified requirements unacceptableB
less than 36.0 any level unacceptableB
7178-T76, T76510, and 38.0 or greater per specified requirements acceptable
T76511 35.0 through 37.9 per specified requirements unacceptableB
less than 35.0 any level unacceptableB
A
Sampling for electrical conductivity tests shall be the same as for tensile tests as specified in 8.2. Test specimens may be prepared by machining a flat, smooth surface
of sufficient width for proper testing. For small sizes of tubes, a cut-out portion may be flattened and the conductivity determined on the surface. Chemical milling may be
used on flat surface samples. The electrical conductivity shall be determined in accordance with Practice E 1004 in the following locations:
B
When material is found to be unacceptable, it shall be reprocessed (additional precipitation heat treatment or re-solution heat treatment, stress relieving, straightening,
and precipitation heat treatment, when applicable).
Section Thickness, mm
over through Location
... 2.50 surface of tension sample
2.50 12.50 subsurface after removal of approximately 10 % of the thickness
12.50 40.00 subsurface at approximate center of section thickness, on a plane parallel to the
longitudinal center line of the material.
40.00 ... subsurface on tension-test specimen surface that is closest to the center of the section
thickness and on a plane parallel to the extrusion surface.
9
B 221M – 02
12.2.2 The stress-corrosion test shall be made in accordance TABLE 5 Tables of ANSI H35.2M
with Test Method G 47. Table No. Title
12.2.3 There shall be no visual evidence of stress-corrosion 10.1 Cross-Sectional Dimensions: Wire, Rod, Bar& Profiles
cracking in any specimen, except that the retest provisions of Except for Profiles in T3510, T4510, T6510, T73510,
T76510 and T8510 Tempers
19.2 shall apply. 10.2 Length: Wire, Rod, Bar and Profiles
10.3 Straightness: Rod, Bar and Profiles
13. Exfoliation-Corrosion Resistance 10.4 Twist: Bar and Profiles
10.5 Flatness: Flat Surfaces
13.1 Alloys 7075 and 7178 in the T76, T76510, and T76511 10.6 Flatness: Flat Surfaces, Hollow Profiles Except for O,
T3510, T4510, T6510, T73510, T76510 and T8510
tempers shall be capable of exhibiting no evidence of exfolia- Tempers
tion corrosion equivalent to or in excess of that illustrated by 10.7 Surface Roughness: Wire, Rod, Bar and Profiles
Category B in Fig. 2 of Test for Exfoliation Corrosion 10.8 Contour (Curved Surfaces): Profiles Except for O, T3510,
T4510, T6510, T73510, T76510 and T8510 Tempers
Susceptibility in 7xxx Series Copper Containing Aluminum 10.9 Squareness of Cut Ends: Wire, Rod, Bar and Profiles
Alloys (EXCO Test) (G 34-72) when tested in accordance with 10.10 Corner and Fillet Radii: Bar and Profiles
13.1.1. 10.11 Angularity: Bar and Profiles Except for O, T3510, T4510,
T6510, T73510, T76510, and T8510 Tempers
13.1.1 For surveillance purposes, each month at least one 12.1 Diameter Round Tube Except for T3510, T4510, T6510,
exfoliation-corrosion test shall be performed for each size T73510, T76510 and T8510 Tempers
12.2 Width and Depth: Square, Rectangular, Hexagonal,
range of extrusions produced during that month. The test shall Octagonal Tube Except for T3510, T4510, T6510,
be in accordance with Test for Exfoliation Corrosion Suscep- T73510, T76510 and T8510 Tempers
tibility in 7xxx Series Copper Containing Aluminum Alloys 12.3 Wall Thickness: Round Tube
12.4 Wall Thickness: Other Than Round Tube
(EXCO Test) (G 34-72) on material considered acceptable in 12.5 Length Extruded Tube
accordance with lot-acceptance criteria of Table 4. Specimens 12.6 Twist: Other Than Round Tube
shall be selected at random and shall be, if possible, a 12.7 Straightness: Tube in Straight Lengths
12.8 Flatness: Flat Surfaces
minimum of 50 by 100 mm with the 100-mm dimension in a 12.9 Squareness of Cut Ends: Extruded Tube
plane parallel to the direction of extrusion. The test location 12.10 Corner and Fillet Radii: Tube Other Than Round
shall be in accordance with that specified in Table 4. The 12.11 Angularity: Tube Other Than Round
12.12 Surface Roughness: Extruded Tube
producer shall maintain records of all surveillance test results 12.13 Dents: Extruded Tube
and make them available for examination at the producer’s
facility.
13.2 For lot-acceptance purposes, resistance to exfoliation
corrosion for each lot of material in the alloys and tempers 15.2 Sampling for Inspection—Examination for dimen-
listed in 13.1 shall be established by testing the previously sional conformance shall be made to ensure conformance to the
selected tension-test samples to the criteria shown in Table 4. tolerance specified.
10
B 221M – 02
18.2 When such inspection or witness of inspection and 20.3 The requirements specified in 20.1 and 20.2 are the
testing is agreed upon, the producer or supplier shall afford the minimum; marking systems that involve added information,
purchaser’s representative all reasonable facilities to satisfy larger characters, and greater frequencies are acceptable under
him that the material meets the requirements of this specifica- this specification, and shall be agreed upon by the producer and
tion. Inspection and tests shall be conducted so there is no purchaser.
unnecessary interference with the producer’s or supplier’s
21. Packaging and Package Marking
operations.
21.1 The material shall be packaged to provide adequate
19. Retest and Rejection protection during normal handling and transportation and each
19.1 If any material fails to conform to all of the applicable package shall contain only one size, alloy, and temper of
requirements of this specification, it shall be cause for rejection material unless otherwise agreed upon. The type of packing
of the inspection lot. and gross mass of containers shall, unless otherwise agreed
19.2 When there is evidence that a failed specimen was not upon, be at the producer or supplier’s discretion, provided they
representative of the inspection lot and when no other sampling are such as to ensure acceptance by common or other carriers
plan is provided or approved by the purchaser through the for safe transportation at the lowest rate to the delivery point.
contract or purchase order, at least two additional specimens 21.2 Each shipping container shall be marked with the
shall be selected to replace each test specimen that failed. All purchase order number, material size, specification number,
specimens so selected for retest shall meet the requirements of alloy and temper, gross and net masses, and the producer’s
the specification or the lot shall be subject to rejection. name or trademark.
19.3 Material in which defects are discovered subsequent to 21.3 When specified in the contract or purchase order,
inspection may be rejected. material shall be preserved, packaged, and packed in accor-
19.4 If material is rejected by the purchaser, the seller is dance with the requirements of Practices B 660. The applicable
responsible only for replacement of the material to the pur- level shall be as specified in the contract or order. Marking for
chaser. As much as possible of the rejected material shall be shipment of such material shall be in accordance with Fed. Std.
returned to the seller by the purchaser. No. 123 for civil agencies and MIL-STD-129 for Military
agencies.
20. Identification Marking of Product 22. Certification
20.1 When specified in the contract or purchase order, all 22.1 The producer or supplier shall, on request, furnish to
material shall be marked in accordance with Practice B 666/ the purchaser a certificate stating that each lot has been
B 666M. sampled, tested, and inspected in accordance with this speci-
20.2 In addition, alloys 2014, 2024, 2219, 7075, and 7178 in fication and has met the requirements.
the T6-, T73-, T76-, and T8-type tempers and, when specified,
alloys 2014, 2024, and 6061 in the T3- and T4-type tempers 23. Keywords
and alloy 6061 in the T6-type tempers shall also be marked 23.1 aluminum alloy; extruded bars; extruded rods; ex-
with the lot number in at least one location on each piece. truded profiles; extruded tubes; extruded wire
ANNEXES
(Mandatory Information)
A1.1 Limits are established at a level at which a statistical informational purposes, refer to “Statistical Aspects of Me-
evaluation of the data indicates that 99 % of the population chanical Property Assurance” in the Related Material section of
obtained from all standard material meets the limit with 95 % the Annual Book of ASTM Standards, Vol 02.02. Mechanical
confidence. For the products described, mechanical property property limits in this metric issue were derived from the
limits for the respective size ranges are based on the analyses inch-pound system limits that were developed under the above
of at least 100 data from standard production material with no principles. As test data on metric dimensioned specimens are
more than ten data from a given lot. All tests are performed in accumulated, some refinement of limits, particularly for elon-
accordance with the appropriate ASTM test methods. For gations measured in 5D, can be anticipated.
11
B 221M – 02
A2.1 Prior to acceptance for inclusion in this specification, A2.2.5 For codification purposes, an alloying element is any
the composition of wrought or cast aluminum or aluminum element intentionally added for any purpose other than grain
alloy shall be registered in accordance with ANSI H35.1(M). refinement and for which minimum and maximum limits are
The Aluminum Association12 holds the Secretariat of ANSI specified. Unalloyed aluminum contains a minimum of
H35 Committee12 and administers the criteria and procedures 99.00 % aluminum.
for registration. A2.2.6 Standard limits for alloying elements and impurities
are expressed to the following decimal places:
A2.2 If it is documented that the Aluminum Association Less than 0.001 % 0.000X
could not or would not register a given composition, an 0.001 to but less than 0.01 % 0.00X
alternative procedure and the criteria for acceptance shall be as 0.01 to but less than 0.10 %
Unalloyed aluminum made by a refining process 0.0XX
follows: Alloys and unalloyed aluminum not made by a refining pro- 0.0X
cess
A2.2.1 The designation submitted for inclusion does not
0.10 through 0.55 % 0.XX
utilize the same designation system as described in ANSI (It is customary to express limits of 0.30 through 0.55 % as
H35.1(M). A designation not in conflict with other designation 0.X0 or 0.X5.)
Over 0.55 % 0.X, X.X, etc.
systems or a trade name is acceptable. (except that combined Si + Fe limits for 99.00 % minimum
A2.2.2 The aluminum or aluminum alloy has been offered aluminum must be expressed as 0.XX or 1.XX)
for sale in commercial quantities within the prior twelve A2.2.7 Standard limits for alloying elements and impurities
months to at least three identifiable users. are expressed in the following sequence: Silicon; Iron; Copper;
A2.2.3 The complete chemical composition limits are sub- Manganese; Magnesium; Chromium; Nickel; Zinc (Note
mitted. A2.1); Titanium; Other Elements, Each; Other Elements, Total;
A2.2.4 The composition is, in the judgment of the respon- Aluminum (Note A2.2).
sible subcommittee, significantly different from that of any
other aluminum or aluminum alloy already in the specification. NOTE A2.1—Additional specified elements having limits are inserted in
alphabetical order of their chemical symbols between zinc and titanium, or
are specified in footnotes.
NOTE A2.2—Aluminum is specified as minimum for unalloyed alumi-
12
The Aluminum Association, 900 19th St., NW, Washington, DC 20006. num and as a remainder for aluminum alloys.
APPENDIX
(Nonmandatory Information)
X1.1 International Organization for Standardization (ISO) TABLE X1.1 ISO Equivalents of Alloys in B 221M
equivalents of the ANSI alloys and tempers given in Table Alloys
X1.1 and Table X1.2 are included in ISO 209-1: 1989, Part 1, ANSI ISO ANSI ISO
Chemical Composition and ISO 2107-1983. Mechanical prop- 1060 Al 99.6 6005 Al SiMg
erty limits shown in Part 2, Mechanical Properties, of ISO 1100 Al 99.0 Cu 6005A Al SiMg (A)
2014 Al Cu4SiMg 6060 Al MgSi
6362-2: 1990 are similar to B221M but not necessarily 2024 Al Cu4Mg1 6061 Al Mg1SiCu
identical. 2219 Al Cu6Mn 6263 Al Mg0.7Si
3003 Al Mn1Cu 6262 Al Mg1SiPb
3004 Al Mn1Mg1 6351 Al Si1Mg0.5Mn
5052 Al Mg2.5 7005 Al Zn4.5Mg1.5Mn
5083 Al Mg4.5Mn0.7 7075 Al Zn5.5MgCu
5086 Al Mg4 7178 Al Zn7MgCu
5154 Al Mg3.5
5454 Al Mg3Mn
5456 Al Mg5Mn1
12
B 221M – 02
TABLE X1.2 ISO Equivalents of Tempers in B 221M
Tempers
ANSI ISO
F F
O O
H112 M
T1 TA
T3 TD
T4 TB
T5 TE
T6 TF
T7 TM
T8 TH
SUMMARY OF CHANGES
This section identifies the principal changes to this standard that have been incorporated since the last issue.
(1)Replaced Practice B 597 with Practice B 918 in 2.2, 4.2.1 and 9.2.
(2) Replaced MIL-H-6088 with AMS 2772 in 2.7 and 9.1.
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13