SDS2 Eng
SDS2 Eng
SDS2 Eng
Thank you for your purchase of the Digital Display Meter, of which the
main purpose is provide detection and positioning functions for
machine tool processing. Before use, please read the following safety
instructions and precautions for safety operation of the new digital
display meter device.
When using the manual:
Chapters and sections are listed in the table of contents( see P11/12
ahead).
This manual includes some instructions for panel keys of series-2 digital
display meter and other series, including.
SDS2-2M Digital display meter for universal 2-axis milling machine
SDS2-2MS Digital display meter for multifunctional 2-axis milling
machine
SDS2-2G Digital display meter for universal 2-axis grinding machine
SDS2-2L Digital display meter for universal 3-axis grinding machine
SDS2-3M Digital display meter for universal 3-axis milling machine
SDS2-3E Digital display meter for universal 3-axis electric spark
molding machine tool
It is recommended that:
Instructions for panel keys of the series-2 digital display meter that is
applicable to this manual are listed in P1~10 of the above Section 1.
Read through follow safety precautions and Section 2( see P112,
113, 114), which are very important to the safe operation of your digital
display meter.
Safety Precautions:
Caution:
Do not dampen or splash coolant directly onto the unit to avoid electric
shock or fire.
Warning:
Do not open the enclosure optionally to avoid electric shock, there is no
element repairable by the user inside. Turn to appointed technician for
repair.
If the unit is not used for along time, the chargeable lithium batteries for
data retention inside the digital display meter will be damaged. Please
contact your agent or professional technicians for battery replacement
when using it again.
Notes:
Disconnect power plug promptly if the digital display meter emits smog
or peculiar smells, when an electric shock or fire may be caused when
continuing to use it. Please contact your dealer and never attempt to
repair it by yourself.
The digital display meter constitutes a precision detection device with an
optical electronic ruler. Once the connecting wires between the two parts
are broken or damaged of surface during use, error in detection data
might be caused, to which the user should pay special attention.
Do not repair or refit the digital display by yourself, otherwise a fault or
damage might be caused. In the case of abnormality, please contact your
dealer.
Once the optical electronic ruler used in the digital display meter is
damaged, do not replace it with rulers of other brands, because products
of different companies have their respective characteristics, indicators
and wiring. Never make wiring without the guide of professional
technicians, otherwise the digital display meter might get into fault.
This digital display device conforms to the Standard-European
Electric Appliance Safety CC Standard.
" !
SEL
# $
SEL
Function Key for circle equally
dividing(PRC Function Key)
SDS2-2MS
Key for Cleaning the
Displayed Value to Zero
Keys for Axis Input (calctlation result)
Indicate light of Axis Selection Canceling Key
axis selection displayed Message Square Root Calculating Key
windows Operation Key
Calculation function Key
Key for "Inverting"
SEL Trigonometric Functions
Angular Surface Processing
Function Key
SEL
,
SEL filter function
SEL
-
7 9 Key for backup
* ) + 5 6
'( & %
Key for the selection of upper/lower
term or plane processing
SDS2-2L
Function Key for absolute
zero position data setting
Keys for Axis
Indicate light of Axis Selection Key for Cleaning the
axis selection displayed Message Displayed Value to Zero
windows Function Key for 200 point
zero position
. ./ 6
measure function
5
SEL 7 9
Key for calling
4 3 2
200tool storeroom
5 6
8
SEL
9
Function Key for circle equally
SEL 7 9
dividing(PRC Function Key)
< ; : 5 6
?@ > =
SEL
M L K
H I J
Function Key for circle equally
SEL
dividing(PRC Function Key)
N O P Q R
5 6 S 7 9
Entry keys for digits
UV value to zero
Function key for getting one half
N O P Q R
5 6 S 7 9
Entry keys for digits
UV value to zero
Function key for getting one half
Key for the conversion the
meter System/ British system
display
Function key for absolute zero
position data setting
W
Function key for 200 zero position
N O P Q Z
5 6 S 7 9
Entry keys for digits
UV value to zero
Function key for getting one half
N O P Q Z
Entry keys for digits
5 6 7 S 9
UV value to zero
Function key for getting one half
N O P Q Z
5 6 S 7 9
Entry keys for digits
N O P Q Z
S
Entry keys for digits
5 6 7 9
UV value to zero
Function key for getting one half
B. Smooth R ……………………………………………………………….. 17
[ [
(Be the same with: 2-2M 2-2MS 2-3M)
C. Simple R ………………………………………………………………... 29
[
(Be the same with: 2-2M 2-2MS)
E1. The Function For 200 Point Subsidiary Zero Position ……………... 40
[ [
(Be the same with: 2-2M 2-2MS 2-3M 2-3E)[
E2. The Function For 200 Point Subsidiary Zero Position ……………... 49
(Be the same with: 2-2G)
E3. The Function For 200 Point Subsidiary Zero Position ……………... 56
(Be the same with: 2-2L)
Basic Functions
(Be the same with: 2-2M \2-2MS \2-2G \2-3M \2-3E)
We take pleasure to tell you that this machine tool optical digital display
ruler device you are using is the one most popular in Europe.
You will be able to use this device easily after you have read this manual
thoroughly. Thank you!
I. Usage
Model
1. Start, Self check
1) Selecting the power voltage, SEL
Special mark for
milling machine
switching the power on
Number of axes SEL
SEL
X-axis and Y-axis, three axialreadout has X-axis, Y-axis and Z-axis.
The lathe machine readout display “LATHE”; the grinding
machine readout display “GRIND”; the milling machine readout
display “MILLING”; the discharging processing readout display
“EDM”.
2. Setting of System
In process of self check, key , then the system enter setting mode after
self check finished.
SEL
]
4) Setting counts direction of axis X linear encoder.
^
Key as positive direction count.
Key as reverse direction count.
SEL
2) Key SEL
4. Presetting data
1) As shown in the figure, after the processing
A B C
of Hole A finished, the position of the
c ab
working piece has been adjusted, Hole B
is to be processed.
_`
2) Align the Tool with Hole A.
again)
steps 3~5).
mode.
10
C E
B
Key , the absolute/relative display 10
20
A
mode will convert one the other, following are
10
M
10
operations. 30
50
Key or
Key SEL
2) Move the machine tool to SEL
Position A.
SEL
Position. B.
SEL
4) Key SEL
SEL
Position C.
SEL
Position D.
SEL
SEL
Position E.
SEL
Note: The resetting in the absolute and the relative display mode must be
done separately. In absolute display mode, “ALE” is displayed on
Message Screen. It is in absolute display mode when “INC” is
display Message Screen.
Keying , can also realize the conversion between the two display
mode, and it is also possible to enter the display mode of 200 sets of user
coordinates, as shown in the following circulating schematic diagram.
Key and enter the display mode of 200 sets of user coordinates directly.
Enter the number
d
Key digit keys, such as Entered the display
5 mode of No. 50 set of
relative coordinates.
6.
ef key display 6
14 4
3) Key ef SEL
axis displayed value into zero, and the center position is reached.
2) Key SEL
3) Move the machine table to 2.4
SEL
SEL
5) Key
g
Compensation range: -1.500 mm/m +1.500 mm/m
Example: The Actual metered length of the machine tool machine table is
1000 mm, and the display value on the digital display meter is 999.98 mm.
S=(1000-999.98)/(1000/1000)=0.02 mm/m
1) Select the axis
2) Key SEL
4) Key
Note: The linear error compensation can be carried in both absolute
display mode (the message screen displays ALE) and relative
display mode (the message screen displays INC).
9. Power Interruption Memory
During the processing of a working piece, there may occur power
interruptions or needed temporary turnoffs, the digital display box will
automatically store the working state (such as the working mode in every axis,
displayed data and the linear error compensation factor) just before every
interruption event in its memory. Every time when the machine is turn on
again, the digital display box will recover to its working state just before the
interruption event after self checking, and the valve just before the interruption
(turn off) event will recover, and the processing will continue.
10. Sleep Switch (no this function for the digital display box with 3-axis
display)
The switch on the back panel of the digital display box may once be
turned off during the processing of a working piece. It is true that the SDS
Series digital box has its interruption memory, but the machine tool may have
been moved after the event. In such a case, when the machine is turned on
again, the working state just before the interruption event will be displayed
again, but this is not the actual new situation. If the operator want to suspend
the processing for his (her) rest time or any time he (she) is occupied by other
thing, the sleep switch can be used to avoid the above mentioned situation.
In not ALE working state, if there a need of Sleep Switch Off, key ,
the digital display box will turn off the display. When restarting the processing,
key , and the box will turn on all the display. No matter how the machine
tool was moved after the display had been turned off, the box will “see” and
“keep in mind” the end state after the machine tool have been moved. When
the display has been turned on again, the displayed working state will be the
actual state.
Note: When the sleep switch has been turned off, the digital display box is
not really in the turnoff sate; if the power switch on the back panel
of the box has been turned off, the sleep switch losses its function.
A2
Basic Functions
(Be the same
same with: 2-
2-2L)
i
. Usage
1. Start, Self check Model
k kl
1) Selecting the power voltage, SEL
Special mark for
switching the power on. lathe machine
SEL
mm
3) Self check finished, enter working
Message screen displays
mode. "INC" or "ALE" or "ZER"
2 Setting of System
In process of self-check, key , then the system enter setting mode after
self check finished.
1) Setting axis X resolution. SEL
X linear encoder.
dj
Key as positive direction count.
Key as reverse direction count.
Key , next step
Z0 linear encoder.
Setting method alike axis X
Key ensures, then key quit system setting.
2) Key
S EL
4. Presetting data
A
1) As figure (a) shown, processing it to the dimension
as figure (b) shown.
qpo
2) Move the cutting tool onto plane.
r
(a)
spo
Z
Z0
Z
3) Select the axle key Z , SEL
tu r
press the button
Z
Z0
Z
6) Start cutting the work piece until SEL
Z0
Z
Z0
SEL
Z
Z0
SEL
Z
Z0
SEL
Z
4) Key Z
SEL
Z
Z0
SEL
Z
Z0
SEL
Z
Z0
SEL
Z
7) Key Z
SEL
Z
Z0
SEL
Z
Z0
SEL
9)Key SEL
Z
Z0
SEL
Z
Z0
SEL
Notes: The reset in absolute display state is different from that in relative
display state. The absolute display state is indicated by “ALE”
display on the message screen; The relative display state is
indicated by “INC” display on the message screen.
Keying , can also realize the conversion between the two display
mode, and it is also possible to enter the display mode of 200 sets of user
coordinates, as shown in the following circulating schematic diagram.
Key can enter the display mode of 200 sets of user coordinates directly.
Enter the number
Key digit keys, such as Entered the display
5 mode of No. 50 set of
relative coordinates.
2) Key SEL
4) Key
SEL
Notes: A lit “DIR” indicator means diameter display, Z/Z0 axis is not able
to display so.
2)Key
SEL
4) Key SEL
Z
1) Select the axis Z
Z
2) Key Z0
SEL
4) Key
Note: The linear error compensation can be carried in both absolute
display mode (the message screen displays ALE) and relative
display mode (the message screen displays INC.)
Smooth R
(Be the same with: 2-
2-2M、
2M、2-2MS、
2MS、2-3M)
Smooth R Arc Calculation function (ARC Function)
In the processing of moulds, it often happens that the processing of
circular arc is indispensable. For the case that the processing is arranged for a
single working piece, the required contour is simple and not too much
processing of circular arc will be involved, it may involve much dissipation in
both time and money to arrange the job to a digital control machine tool.
The advanced smooth R arc Calculation function provided in SDS2
model digital display box makes it possible to complete the processing of a
single piece such as moulding copper electrode easily and quickly with a
universal milling machine. This arc Calculation function makes it possible to
freely control the smoothness of the circular arc. The distance between two
adjoining working points is uniform, the smoothness of the circular arc can be
control through the control of this distance.
This function is used in the processing of circular arc. The display on
the message window prompts the operator to enter all the parameters have to
be defined, so it is very easy to operate. This function can based on the
input maximal cut (MAX CUT) calculates out the most proper depth of cut,
and so, the smoothness of the circular arc in thoroughly in the operator’s
control.
1) An operator without experience in this must at first get a clear
understanding of the coordinate system in using the Arc R calculating
function.
Note: The arrow direction is
the positive direction of
coordinate axes.
2) Let us recognize the plane coordinate and the start and end angles of a
circular arc.
In Plane XY XZ or YZ, the coordinate of a point is its position with
º»¼» Ð ¼»º»
respect to the zero point on the plane.
¤¥ ¦§ ¨ Arc CD
From D to C 270 180
From A to D 360 270
Arc DA
From D to A 270 360
From E to B 45 90
Arc BE
From B to E 90 45
3) The procedure in using the Arc R Calculation function.
As shown in the figures(a) (b)and (c), reset all the axes after finishing the
installation of Tool and the related tool setting (assign the position of the tool
after tool setting as the zero point).
Key , enter the Arc R Calculation function.
R
1. Select the smooth R function (SMOOTH) (Three axis digital readouts has
no this option). The center axis
Ñ
2. Select the processing plane XY XZ or YZ. Ø
(ARC-XY) Ó Õ
(ARC-XZ)
(a)
(ARC-YZ)
ÔÓ Ö
3. Enter the center position of the circular
Õ ×
arc:(CT POS)
The center position of the circular arc is the
(b)
position of the circle with respect to the position
of the tool just after tool setting and reset.
In the processing the arc in XZ or YZ plane: Ò Ó
As shown in Fig. (b) when a flat end milling tool Õ
is used, the circle center position is the position (c)
of Point O with respect to Point B on the tool.
As shown in Fig. (c) when a circular arc milling MAX CUT
,
and enter ARC function.
Key or
4) Select Plane XY
Key
5) Enter the position of the circle center.
ã â
If finish the tool setting as shown in Fig. (a).
Key
â
5
â 5
SEL
SEL
Key
Key
â â
If finish the tool setting as shown in Fig. (b).
5 ä
â â 5 ä
Key ÝÞß
ÚÛ ÜÛ
SEL
SEL
àá
àá
(a) (b )
â å
6) Enter the radius of the circle.
Key
SEL
SEL
Key
Key 5
SEL
Key
Key
æ
8) Enter the maximal cut. SEL
SEL
Key
Key
å
9) Enter the start angle of the arc. SEL
SEL
Key
Key 9
å
10) Enter the end angle of the arc.
SEL
SEL
Key
SEL
SEL
14) Key or and the position of any processing point may come to be
displayed, and you can move the machine tool to bring the displayed
values on the both axes into zero and reach the position of the
corresponding point of the R circular arc.
( ç) *Take the processing of the arc shown in the figure in page 24 as an
example again (Example 2)
1) At first, finish tool setting, reset, key R
,
and enter ARC function.
Key or
è â
finish tool setting as shown in Fig. (a).
Key
ä â
5
SEL
Key SEL
SEL
â
finish tool setting as shown in Fig. (b)
ä
Key
ä â
5
SEL
5
SEL
Key
SEL
If you use a flat end milling tool,
è
finish tool setting as shown in Fig. (a)
å
SEL
Key 5
SEL
Key SEL
å
finish tool setting as shown in Fig (b) SEL
Key
å
SEL
SEL
Key
R1 0
20
(a ) (b )
30
æ å
6) Enter the radius of the circle.
Key
SEL
Key SEL
SEL
Key 5 SEL
Key
å
Use a flat end milling tool
SEL
SEL
Key
SEL
Key
æ
8) Enter the maximal cut.
SEL
SEL
Key
SEL
SEL
SEL
Key
â 7
å
Key
æ é å
10) Enter the end angle of the arc.
Key
SEL
SEL
Key
SEL
Key
SEL
SEL
Key
SEL
SEL
SEL
14) Key or and the position of any processing point may come to be
displayed, and you can move the machine tool to bring the display values
on the both axes into zero and reach the position of the corresponding
point of the R circular arc.
êëìí îìí
(c ) (d )
Note: When the arc to be processed in Planes XZ and YZ covers the 90° or the
270° position, for example, the one from 210° to 330° covers 270° in
Fig.(c), and the other from 135° to 45° covers 90° in Fig. (d),end mill
shall not be used.
Note: When Model SDS2-2 digital display box is used to realize the arc R
processing in Planes XZ and YZ, it is necessary to make use of the
method of emulation. When emulation processing is used, the
position of each processing point on Z axis will be displayed on the
message window and the feeding value of every step will be
displayed on the unused X-/Y-axis. The operator can take the
displayed value as reference, and what should do is only turning the
Z axis star wheel to let the machine rise up or drop down a value
equal the displayed value. (Let the machine table drop down when
the displayed value on Z axis is positive, and let it rise up when the
value is negative).
ï
( ) *Take the processing of the working piece shown in the figure on the
right as the third example (Example 3):
0
R1
15
ñ
=arc cos(17.3/2)/10 30°
(a)
ó 5
The start angle (ST ANG)of the arc is 30°,
and the end angle (ED ANG) is 150°.
(b)
2. At first, finish tool setting and return the boring
ring scales on X- and Y- axes to zero.
1) Key , enter ARC function.
R
æ æ æ
5) Enter the position of the circle center
Key
æ â 5 ô
5
Key
SEL
SEL
æ å
6) Enter the radius of the circle.
Key SEL
Key SEL
*Now a circular arc mill is used, finish the tool setting as shown in
Fig. (b)
*Plane XZ is selected as the processing plane the spare Y-axis will be
used as the Z-axis of the emulation, the position of the tool’s circle center
on Z-axis will be enter though and displayed on Y-axis.
SEL
Key
Key
æ
8) Enter the maximal cut.
SEL
Key SEL
Key
æ 5
å
9) Enter the start angle of the arc.
SEL
Key SEL
õ å
10) Enter the end angle of the arc.
Key
SEL
SEL
Key
Key SEL
Simple R
(Be the same with: 2-
2-2M、
2M、2-2MS)
Simple Arc R Calculation function:
One who is not quite at home in the concepts of plane coordinates will
feel difficult in using smooth arc function. If the arc to be processed is simple
enough, and the required smoothness is average, the simple arc R function
may be a good choice.
In general, the processing of a circular arc will be realized in one of the
eight ways shown below, using end mill or circular arc mill.
ú û ü ý
ö ÷ ø ù
2. Select the processing way among the preset 1 to 8 ways, the prompt:
“WHICH”.
3. Select the processing plane, XY、XZ or YZ.
(ARC-XY)
(ARC-XZ)
(ARC-YZ)
4. Enter the of the circular arc (RDDIUS)
5. Enter the diameter of the tool (TL DLA): When processing the arc in Planes
XZ and YZ, end mill is used and the processing in carried by the end edge
of the tool, so the diameter valve to be entered should be zero.(refer to step
5 in the operation procedure of the smooth R function).
6. Enter the maximal cut (MAX CUT):
þÿ
When processing an arc in Planes XZ
and YZ, “MAX CUT” in the simple R
function is defined as the depth of cut
in each cut feed in Z axis direction
(see Fig. a) the maximal cut can be Fig. (a) Fig. (b)
changed during the processing. When processing an arc in plane XY, MAX
CUT is the cut of each cut feed and is uniform (refer to Fig. b).
7. Implement the processing point by point following the display.
8. You may quit the arc R Calculating
function at will, just key .
R
,
enter ARC function.
Select the simple function key .
R
L= R L= R+ the radius of the tool L= R+ the radius of
the tool
L
R
R
L= R L= R+ the radius of the tool L= R+ the radius of
L L
the tool
L
L
R R R
L
L=R L1= R L1= R
L2= the radius of thetool
L2= the radius of
the tool
R R
L
L
L
L=R L1= the radius of the tool L1= the radius of the
L2= R tool
L2= R
End mill Circular arc mill Plane XY
3) Select the processing plane
Key or
4) Select Plane XZ
Key
SEL
Key SEL
!
Key 5 SEL
Key
Key SEL
Key SEL
Key
SEL
9) Refer to the display, move the machine tool to bring the displayed value on
X axis into zero, then turn the Z axis star wheel to let the machine table rise
or drop by the display value in Y axis.
10) Key or and the position of next/last point will displayed.
#
You can quit ARC function at will, just
0
R 1
key R
"
4) Select Plane XZ
Key
Key 5
Key SEL
Key 5
SEL
Key
Key
SEL
SEL
S EL
9) Refer to the display, move the machine tool to bring the displayed valve on
X axis into zero, then turn the Z axis star wheel to let the machine table rise
or drop by the displayed value in Y axis.
10) Key or and the position of next/last point will display. You may
R
Note: After entering processing mode, the number of the processing point
and the accumulated value in Z axis direction will alternately displayed on the
message window.
mode.
$%
Key SEL
Key 5
SEL
the processing.
$%
Key SEL
D.
2) Select Mode
Key or
Select “MODE L”
Key
Key
SEL
4) Enter the angle
7 6
Key
Key SEL
SEL
Key
SEL
SEL
7) Key to display the position of next processing point, and then move the
machine tool to bring the displayed value on both X- and Y-axes into zero.
You can quit the function at will, just key .
For the working piece in (a), it is more convenient to select “MODE L”.
In the following, we take working piece in (b) as anther example to shown
how to operate when “MODE S” is selected.
1) At first move the tool to the position of the start hole A.
Key to enter the function
2) Select Mode
Key or
Select “MODE S”
Key
Key
SEL
SEL
Key SEL
SEL
7) Key to display the position of next processing point, and then move the
machine tool to bring the displayed value on both X- and Y-axes into zero.
You can quit the function at will, just key .
E1
Ⅰ. The operator must know the following two key points before
making use of this function:
1. Every subsidiary zero position is equivalently the original point of one UCS.
Once entering the display mode of such UCS, the display of every point
will take the subsidiary zero position as the original point.
2. There is relation between every subsidiary zero position and the zero
position is the absolute mode. After a subsidiary zero position is set, it will
keep the position relation between it and the zero position in the absolute
mode in memory, once the zero position in the absolute mode changes, the
subsidiary zero position will also change by the same distance and angle.
: 40
D
3(60,40)
E(10,10)
;< O(0,0) B
>=
?@ A C
2(70,-40)
;<
1(-80,-30)
Fig. (1)
Reset, set the zero position in the absolute mode at the main reference of
the working piece.
SEL
SEL
SEL
1) After setting the zero position in the absolute mode, use “zero position
automatic tracking function” to perform a keeping in memory operation, in
order that once a power interruption happen in the course the zero position
may be tracked back.
F 7 6
SEL
SEL
F I 6
SEL
SEL
6) Enter the display mode of the third UCS.
Key or
7
Key
7) Enter the display mode of the third zero position.
6
Key 6 SEL
I 6
SEL
SEL
The setting of all the subsidiary zero positions of the working piece
shown in Fig. (1) has been finished.
Why the enter position coordinates of every subsidiary zero position are
just in the opposite direction of the displayed values? Let us explain this with
the above example. Under the UCS mode, when the coordinates of the
subsidiary zero position are entered at the position of the zero position in the
absolute mode, the displayed data will be the position of the zero position in
the absolute mode in the corresponding UCS. This is because the subsidiary
zero position is taken as the original point of the UCS under the relative
display mode. In Fig. (1), we can see that Point O is at the position(-80, -30)
with respect to Point 1, (-70, -40) with respect to Point 2, and (-60, -40)with
respect to Point 3. If the operator enter the coordinates of a subsidiary zero
point other than the zero position in the absolute mode, the displayed data will
be the position with respect to subsidiary zero point in the corresponding UCS.
For example, when the position of the third subsidiary zero position is entered
at Point E, the resulted display will be (-50, -30).
Method 2: Clearing when the position is reached. When the machine
tool is at the position of the subsidiary zero point, key .
We take the working piece shown in Fig. (1) as example again: Move the
machine table to the center point O shown in Fig. (1).
1) Enter the absolute display mode, reset,
SEL
tool to Point 1.
SEL
Key or
SEL
Key E
SEL
Key
SEL
SEL
Key
SEL
SEL
tool to Point 2.
X axis display 70, SEL
Key
SEL
SEL
Key
SEL
SEL
SEL
10) Move the machine table of the machine SEL
tool to Point 3.
SEL
Key
SEL
SEL
SEL
SEL
SEL
The setting of all the subsidiary zero positions of the working piece
shown in Fig. (1) has been finished.
SEL
SEL
SEL
2) Enter the number.
E
Key
X axis display 0,
SEL
4) Process Hole A.
Key
SEL
SEL
to Point B
SEL
7) Process Hole B
X axis display 0,
SEL
9) Process Hole C
Key
SEL
SEL
X axis display 0,
SEL
SEL
Y axis display 0.
SEL
center at Point 3.
SEL
Key
related sections.
E2
Ⅰ. The operator must know the following two key points before
making use of this function:
1. Every subsidiary zero position is equivalently the original point of one UCS.
Once entering the display mode of such UCS, the display of every point
will take the subsidiary zero position as the original point.
2. There is relation between every subsidiary zero position and the zero
position is the absolute mode. After a subsidiary zero position is set, it will
keep the position relation between it and the zero position in the absolute
mode in memory, once the zero position in the absolute mode changes, the
subsidiary zero position will also change by the same distance and angle.
grinding wheel
Y Fig. (1)
A D
0(0,0) E
C B
5
10
2(-10,75) 3(-10,100)
50 50
45
1(-5,25)
150
Reset, set the zero position in the absolute mode at the main reference of
the working piece.
SEL
SEL
1) After setting the zero position in the absolute mode, use “zero position
automatic tracking function” to perform a keeping in memory operation, in
order that once a power interruption happen in the course the zero position
may be tracked back.
Method 2:
Key
E
Key
M
5 SEL
7 5
SEL
SEL
The setting of all the subsidiary zero positions of the working piece
shown in Fig. (1) has been finished.
Why the direction of each coordinate of your input auxiliary
zero-position opposite to that of the display result? As the above example
illustrates, under the user coordinate display mode, if your enter the coordinate
of auxiliary zero position on the position of the zero position under absolute
state, the display result will be the position of absolute state zero position in
this user coordinate. Because the user coordinate display mode uses each
auxiliary zero position as the origin of user coordinate. Seeing from Fig. 1,
Point O is exactly located at the position of Point 1(5, -25), the position of
Point 2 (10, -75) and that of to Point 3(10, -100). If the operator enters the
coordinate of auxiliary zero point at any other point than the zero-point under
absolute state, the display result will be the position of this point in this user
coordinate.
Method 2: Clearing when the position is reached. When the machine
tool is at the position of the subsidiary zero point, key .
Method 2 is not suited to operations on grinding machine. The
instructions for lathe are not given in details in this manual.
When using key just key and under the prompt “ZERO No” enter
the number of the desired UCS. For the related operations, the operator may
refer to “4 Absolute/relative/user coordinate display mode” under “ Q.Usage”
of “A. Basic Function”.
We take the working piece shown in Fig. (1) as example again: Move the
machine table to the center point O shown in Fig. (1).
1) Enter the display mode of the first UCS.
Key
Key
SEL
Key SEL
SEL
displayed. SEL
R
. The Clearing of Subsidiary Zero Positions and Other
Related Problems.
1. The Clearing of Subsidiary zero positions
In absolute state (ALE state), key 10 times continuously, the memory
about all the subsidiary zero positions will be cleared, the 200 subsidiary zero
positions will become the same point of the zero position in the absolute state.
Ⅰ. The operator must know the following two key points before
making use of this function.
1. Every subsidiary zero position is equivalently the original point of one UCS.
Once entering the display mode of such UCS, the display of every point
will take the subsidiary zero position as the original point.
2. There is relation between every subsidiary zero position and the zero
position is the absolute mode. After a subsidiary zero position is set, it will
keep the position relation between it and the zero position in the absolute
mode in memory, once the zero position in the absolute mode changes, the
subsidiary zero position will also change by the same distance and angle.
Z/ ZT
71
40
40
60
20
S S S S S
40
UV WX UX\
YZ [ 25
WV UX WX\
70
V WX X\
X
10 YZ [ [ YZ]
155
Fig. (1)
Reset, set the zero position in the absolute mode at the main reference of
the working piece.
SEL
Z
Z0
Z
Z SEL
1) After setting the zero position in the absolute mode, use “zero position
automatic tracking function” to perform a keeping in memory operation, in
order that once a power interruption happen in the course the zero position
may be tracked back.
Method 2:
Key
_
Key
Z
Z0
SEL
Z L _ M N SEL
Z
Z
Z0
SEL
Z Z
Z0
SEL
The setting of all the subsidiary zero positions of the working piece
shown in Fig. (1) has been finished.
Why the direction of each coordinate of your input auxiliary zero position
opposite to that of the display result? As the above example illustrates, under
the user coordinate display mode, if your enter the coordinate of auxiliary zero
position on the position of the zero position under absolute state, the display
result will be the position of absolute state zero position in this user coordinate.
Because the user coordinate display mode uses each auxiliary zero position as
the origin of user coordinate. Seeing from Fig. 1, Point O is exactly located at
the position of Point 1(-20, 70), the position of Point 2 (-30, 120) and that of to
Point 3 (-20, 130). If the operator enters the coordinate of auxiliary zero point
at any other point than the zero point under absolute state, the display result
will be the position of this point in this user coordinate.
Method 2: Clearing when the position is reached. When the machine tool
Z
is at the position of the subsidiary zero point, key Z .
Method 2 is not suited to operations on lathe. The instructions for lathe
are not given in details in this manual.
cd e
cd e cd e A( 0, 0)
j m Z/ Zf
k m m m
l n l q
i i i i i
D
ph
B
ab gh C oh
X
gbb
Fig.(2)
The work piece has been roughly turned, and has to be semi subtly
turned.
The unilateral allowance through rough turning is 0.05, the subtle turning
will the surface of the work piece to meet the roughness requirements.
First set the absolute coordinate origin at Point A, then directly the
position of the auxiliary zero point according to the setting method I for
auxiliary zero point to set up the user coordinate system. We have set the first
auxiliary zero point at the point (10, -40), the second at the point (20.05, -70)
and the point (30.05, -120).
1) After checking the cutting tool, enter the first user coordinate system.
Key
Z
Z0
SEL
Z
Z0
SEL
Start cutting until the displays on
both X axis and Z/Z0 turn out 0.
Z
Z0
SEL
Z
Z0
SEL
Z
Z0
SEL
displayed. SEL
9) Switch the work piece to the other side of its, for turning of such other end
encircle r40.
s
. The Clearing of Subsidiary Zero Positions and Other
Related Problems.
1. The Clearing of Subsidiary zero positions
In absolute state (ALE state), key 10 times continuously, the memory
about all the subsidiary zero positions will be cleared, the 200 subsidiary zero
positions will become the same point of the zero position in the absolute state.
F.
3
The following are parameter to be defined. 4 2
5 1
180¡ã
w 20 9
0¡ ã
1. The position of the circle center. 6 8
4. The start angle (ST ANG): The angle of the start point of the circular arc
to be divide equally.
5. The end angle (ED ANG): The angle of the end point of the circular to be
divided equally.
Note: For the definition of the start angle (ST ANG) and end angle (ED ANG),
refer to the section “To recognize the start and end angle of a circular
arc”, page 19.
y SEL
y SEL
Key , next step.
SEL
Key 6 SEL
Key 7 SEL
SEL
SEL
Key
SEL
Key 6
SEL
8) Enter processing
The display result for dividing the arc into
SEL
5 equal sections.
SEL
SEL
6 equal sections.
SEL
SEL
9) Key and the position of next processing point will be displayed, just
move the machine tool to bring the displayed values on both axes into zero
to reach the corresponding processing position.
Key
SEL
SEL
7) Move the machine table to bring the displayed value on Y axis into zero.
You may quit the angular surface processing function at will, just key .
. Processing the angular surface
When the processing plane is Plane XZ or YZ, the
angular processing function may prompt in processing
the angular surface step by step.
Key SEL
y SEL
Key
y SEL
Key
SEL
SEL
SEL
Move the machine tool to bring the displayed on X axis into zero, refer to
the displayed value on Z axis and let the machine table rise or drop by the
same value.
Key or and respectively the position of last/next processing point
will be displayed.
You may quit the angular processing function at will, just key .
H.
Operation procedure:
SEL
SEL
Key 6
Key
inner chamber.
Key
SEL
5
Key
4) Enter the size of the inner chamber
SEL
Key 7 5
y SEL
6
Key
SEL
into zero.
7) Key to display the processing position of next step, refer to the prompts
and move the machine to bring the displayed values on both X- and Y- axes
into zero.
You may quit the progressive inner chamber processing function at will,
just key .
I1
Zero Position
Automatic Tracking
(Be the same with: 2-2M 2-2MS 2-3M 2-3E)
Zero Position Automatic Tracking
In the processing of moulds, there must be a
datum zero mark for the working piece. If special
case such as power interruption occurs during the
processing, or the machine table was moved after
(a)
the processing had been stopped, the operator
will feel it rather difficult to find out the datum zero mark when he/she want to
continue the processing. If an SDS2 Series digital display box is used, the
problem will have an easy resolution. SDS2 Series digital display box may
keep the position of the datum zero mark of the working piece in memory.
Let’s refer to the operations in an example:
Note: The reference point of the grating ruler can be kept it memory and
tracked out only when the display box is in the absolute mode(ALE lamp on).
The datum mark of the working piece can be set as the zero position in the
absolute mode only after it has been found out in the absolute coordinate mode
and the resetting operation has been done.
The operation procedure:
1. Enter the absolute coordinate mode, and then key to find out the
distance between the reference point A of the grating ruler and the datum zero
mark (Point O), as shown in Fig. (b) (The grating ruler has Point A is an innate
point on it since delivery).
2. When the zero position is be tracked,
¡¢
key , through searching out the
(b)
reference point A of the grating ruler. The
digital display box will automatically track
and carry out the datum zero mark tracking function.
As shown in Fig. (a), the datum zero mark of the working piece is Point
O, which is the absolute zero position.
1) At fist, enter the absolute display mode and reset.
Key or
SEL
Key
SEL
SEL
4) Turning the star wheel of the machine tool to move the machine table,
search the reference point of the grating ruler in X axis direction.
is found. SEL
SEL
(c)
Searching the datum zero mark of the working point when turn on again
power interruption or switching off.
1) At first, to enter the absolute mode, then key
to enter the searching state.
2) Key
3) Key
8) Operate the same step, can continue to find Y axis absolute coordinate zero
point.
° ±¸ ²
´µ¶ ·
¯
®
(d)
I2
Zero Position
Automatic Tracking
(Be the same with: 2-2G)
º
Zero Position Automatic Tracking
In the processing of moulds, there must be a
¹ (a)
datum zero mark for the working piece. If special
case such as power interruption occurs during the processing, or the machine
table was moved after the processing had been stopped, the operator will feel
it rather difficult to find out the datum zero mark when he/she want to
continue the processing. If an SDS2 Series digital display box is used, the
problem will have an easy resolution. SDS2 Series digital display box may
keep the position of the datum zero mark of the working piece in memory.
Let’s refer to the operations in an example:
Note: The reference point of the grating ruler can be kept it memory and
tracked out only when the display box is in the absolute mode(ALE lamp on).
The datum mark of the working piece can be set as the zero position in the
absolute mode only after it has been found out in the absolute coordinate mode
and the resetting operation has been done.
Key
SEL
4) Turning the star wheel of the machine tool to move the machine table,
search the reference point of the grating ruler in Y axis direction.
is found. SEL
2 0
X (c)
Searching the datum zero mark of the working point when turn on again
power interruption or switching.
2) Key
3) Key
Ä
(d)
I3
Zero Position
Automatic Tracking
(Be the same with: 2-2L )
Zero Position Automatic Tracking Ï Ð Ð
Ñ Ò
In the processing of moulds, there must be a
datum zero mark for the working piece. If special Î
case such as power interruption occurs during the (a)
processing, or the machine table was moved after the processing had been
stopped, the operator will feel it rather difficult to find out the datum zero
mark when he/she want to continue the processing. If an SDS2 Series digital
display box is used, the problem will have an easy resolution. SDS2 Series
digital display box may keep the position of the datum zero mark of the
working piece in memory.
Let’s refer to the operations in an example:
Note: The reference point of the grating ruler can be kept in memory and
tracked out only when the display box is in the absolute mode (ALE
lamp on). The datum mark of the working piece can be set as the zero
position in the absolute mode only after it has been found out in the
absolute mode and the resetting operation has been done.
4) Turning the star wheel of the machine tool to move the machine table,
search the reference point of the grating ruler in Z axis direction.
is found. Z
Z0
SEL
When “FIND-Z” is display on message window(the displayed “FIND-Z”
last for 3 seconds), the reference point of grating ruler has been founded,
assume as Point A for the case shown in Fig. (b). The digital display box will
store the position of Point A“102.000” in its memory.
Through similar operation procedure, X axis the reference point of
grating ruler can also be found out, as shown in Fig. (c), X axis the reference
point of grating ruler is assumed as “-20.000”. äåæ
Key , to quit. ã
Þ àá à
â
è ß
ç
Ý
(c)
Searching the datum zero mark of the working point when turn on again
power interruption or switching.
1) At first, to enter the absolute mode, then key
to enter the searching state.
2) Key
3) Key
4) Searching X axis the reference point of
grating ruler.
Key
Z
Z0
Point D is X axis absolute coordinate SEL
zero point, as Fig. (d) shown.
8) Operate the same step, can continue to find Y axis absolute coordinate zero
point.
ôõö
ð ì íî í
ï
òó ñ
ë é
ê
(d)
J.
, the key for “inverting” trigonometric functions, key it and then key a
trigonometric function key for Calculating the inverse trigonometric
function.
, key for canceling last input and the result of last calculation.
, data axis transferring, key them in succession to transfer the
resulted value on.
, quit data axis transferring.
Calculate:
ÿ
sin 45 ú= 0.707
5
0.707
Calculate: arc sin 0.707=44.999
ü ü
7 7 44.999
ü
¡ Á = ¡Ì
¡ ª
31.623
B
SEL
SEL
SEL
SEL
Key
Key
Key to quit the calculation function. SEL
Note: When the input value or the resulted value >9999.995 or <-9999.995,
a wrong value will be displayed, message window and the axis
display will flicker; key for recover to normal state.
K.
automatically.
(3)
7 8 9
4 6
1 2 3
3. Enter the diameter of the tool. (DIA)
4. Enter processing state.
Key 6
SEL
Key
and then move to bring the Y-axis displayed value into 100.000, so, the
processing of two peripheral sides finishes.
Move the machine tool to bring the X-axis displayed value into -150.000
and then move to bring the Y-axis displayed value into -100.000, so, the
processing of two peripheral sides finishes.
L.
indisposed. SDS2-2G special readout for grinding machine has the digital
filter function, it delays the readout display value when the grinding machine
is vibrating.
Key SEL
SEL
Note: The digital filter function can only be used in “INC” or “ALE”
mode.
M.
Notice: The function of 200 tools storeroom can’t be used but the lathe
has the frame of adjusting tool. Please don’t use this function if
you haven’t the frame of adjusting tool.
Tool 1
1. Set a base tool. In the state of “ALE”, Tool 2
Base Tool
to clear the display value of the X axis
or the Z/Z0 axis when moving the base
tool to touch the frame of adjusting tool.
Tool 2
5. The tool storeroom can store datum of 200
tools.
6. If the function of 200 tools storeroom is opened, you can lock this function
after you continue to touch the key 10 times.
If the function of 200 tools is locked, you can unlock this function after you
continue touch the key 10 times. In the state of “ALE”.
Key Z
SEL
Z0
Z
Z
Key
SEL
Z
Z0
SEL
4) Input the numbers of tool
Key
Key SEL
Z
Z0
SEL
Z
Z0
Z ! SEL
SEL
Key SEL
Z
Z0
Key SEL
Default the first tool as the base tool, you can also set the other tool as the
base tool, key number is OK. Key can call other tools.
Z
Z0
SEL
Key
4) Exit SEL
Z
Z0
Key SEL
Move the flat-from to make the display value of X axis and Z/Z0 axis
become zero.
The second tool has reached the datum mark, in like manner, the operator
can input and call 200 tools.
Notice: You can clear the display value to zero in “ALE” coordinate
system only when using the base tool, you can clear the display
value to zero in “INC” coordinate system when using other tools.
N.
80
80 20
20
70
70
30
30
40 40
60 60
50 50
Operation:
As figure shows, the nod of lever meter 60 " 8.5
B
A
is touched the position A of work piece surface.
4.907
Pressing it to make the lever meter point to zero.
Key Z
Z0
SEL
Z
Z0
lever meter point to zero. SEL
3) Compute.
Key SEL
Z
Z0
SEL
4) Quit
Key SEL
Z
Z0
SEL
O.
positive processing
negative processing
the coordinate value displayed on Z axis. The ('
$
depth goes further ever since the processing
'
is stared, and the displayed value on Z axis
#$
increases gradually.
#'
According the set direction on Z axis,
&$
the processing directions are divided into
positive and negative. When the electrode %
Fig. 1
goes down and processing goes from upper to lower, the value displayed on
digital display meter increases, and the processing direction now is
“positive”. This direction is then set as normal setup.
When the electrode goes up and processing goes from lower to upper,
the displayed value on the digital display meter is reduced, and the
processing direction now is “negative”, namely, the “negative processing” as
shown is Fig. 1.
Model SDS2E digital display case also possesses the “negative anti fire
height” function that other cases of similar kinds cannot offer. This function
is delivered by a kind of intellectual location tracing, testing and protecting
device. In the positive processing, the electrode surface will be covered by a
will increase along the negative direction; and once the electrode exceeds the
liquid surface, it may cause a fire accident and incur losses. This function is
)
designed to exactly resolve this problem in setup. Once you set “negative 2
anti fire height”, when the increased height of electrode exceeds its height
above the depth of processed surface ( i. e. the negative anti fire height), the
digital display case will flash alarm signal; meanwhile, its exported signal
will automatically shut down the discharging processing machine to avoid
any possibility of fire accident (as shown in Fig. 2).
Key SEL
SEL
Key SEL
SEL
Key 5
SEL
Key
You shall first make sure the mode is positive processing: in negative
processing, for the work piece as shown in Fig. (f), be sure to set at negative
processing mode and lead to exit from processing.
6) Exit from setup mode
Key
You can also set various parameters during processing. When electronic
spark processing started, if you find it is necessary to change the originally set
“DEPTH”, “ERRHIGH” or “EXIT MODE” and “PROCESSING
DIRECTION”, the operator can press button to enter the setup mode.
When the message screen displays “DEPTH”, you can re-ser the depth value;
continue to press button, the screen will display “ERRHIGH”, “AUTO”
(or “STOP”) and “POSITIVE” (or “NEGATIVE”) in succession, then you can
re-set any item as you choose. Press down the button until “EDM” is
shown, you can return to the processing mode again.
ECB F GH >@>
; <=
SEL
SEL
SEL
Key SEL
SEL
Key
SEL
Key
SEL
SEL
SEL
long. SEL
SEL
SEL
SEL
SEL
P QR
[\ []^ _ `a[
gh
b`_ c de [][
V ZX
Move the electrode to the shown place in
drawing (e).
SEL
SEL
SEL
Key SEL
SEL
Key
Key SEL
SEL
4) Start processing
SEL
SEL
SEL
automatically.
SEL
SEL
SEL
j k|
n e g a t i ve
SEL
SEL
SEL
SEL
Key
SEL
Key 6
SEL
Key
SEL
SEL
SEL
automatically.
SEL
SEL
SEL
SEL
Additional
sheet:
. What the user must know:
1. The digital display box must be handle carefully.
2. The box must be grounded properly.
3. Power voltage selection: AC 85V 220V 15%
50 Hz 60 Hz
4. Power consumption: 25VA
5. Working temperature: 0
45
6. Storage temperature: -30
70
7. Relative humidity: <90%(20 5
)
8. Weight: 3.2 kg
9. There must not obviously be corrosive gases around the box.
10. Number of coordinates: 2 coordinates, 3 coordinates.
11. Display: 7 digit with plus and minus symbol display(2 axes or 3 axes), the
message window displays by means of 8 star character display device.
12. Frequency multiplication: 4X
13. Allowable input signal: TTL square wave.
14. Allowable input signal frequency: >100k Hz
15. Length resolution: 5 m, 1 m.
16. Operation keyboard: Sealed diaphragm touch keys.
17. Optical Ruler: Grating aperture: 0.02 mm; power voltage: +5V; signal:
TTL square signals are send out from two channels with a
phase difference of 90° (with zero position signal); current:
50 m A; accuracy: ±3µm, ±5µm, ±10µm.
. Trouble shooting and handling:
Troubleshooting of Grating Ruler and Digital display Meter
The following troubleshooting is primary only. If there are still
problems, do not dismantle them by yourself, seek help from our company or
corresponding agents.
Symptom of
failure Source of failure Troubleshooting
Symptom of
failure Source of failure Troubleshooting
Grating ruler 1. Carriage body of grating ruler 1. Repair the grating ruler.
does not apart from friction ball.
count 2. Some part of small grating piece 2. Repair the grating ruler.
sometimes. inside reading head of grating
ruler wears out.
3. There is dirt on some part of 3. Repair the grating ruler.
grating inside enclosure of
grating ruler.
4. Insufficient elasticity of carriage 4.Repair the grating ruler.
steel wire inside reading head of
grating ruler.
. Structural principle
Our linear encoder and digital readout are high technologic production
that is combined with photo electronic technology, precision mechanical
technology, microelectronic technology and computer technology, and so on.
The customer without being trained may not repair this system. The structural
principle is as follows.
. Install figure
119 28 0
1 65
4 3.2
270
4 91
52
. Production package bill
1. A piece of SDS series digital readout.
2. A piece of power wire.
3. A copy of operating instruction.
4. A copy of verified certificate.
5. A piece of dustproof cover.