Annular Cooler Refractory Activities 2018csd

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The document outlines a planned plant shutdown schedule spanning from April 15 to May 13. It details various maintenance activities scheduled across multiple areas including line shutdowns, mill maintenance, and refractory work.

Several areas will undergo maintenance including line B cold shutdown, common shutdown of lines A and the common route, and maintenance across three grinding mills. Refractory work is scheduled for the annular cooler and rotary kiln as well.

Refractory work on the annular cooler is scheduled to take place from April 16 to April 23. Activities include wrecking out damaged refractory from the roof and inner/outer pre-cast blocks, installing access scaffolding, rotating the annular cooler, and protecting systems to allow demolished refractory to discharge.

ID Task Name Duration Start Finish Apr 15, '18 Apr 22, '18 Apr 29, '18 May

Duration Start Finish Apr 15, '18 Apr 22, '18 Apr 29, '18 May 6, '18 May 13, '18
W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W
1 SHUTDOWN STRATEGY 684 hrs April 15, 2018 May 13, 2018 SHUTDOWN STRATEGY
12:00 AM 12:00 PM 4/15 5/13

2 LINE B COLD SHUTDOWN # 28 DAYS 672 hrs April 15, 2018 May 13, 2018 LINE B COLD SHUTDOWN ---- 28 DAYS
12:00 AM 12:00 AM 4/15 5/13

3 COMMON SHUTDOWN (Line A & Common Route) # 9 DAYS 216 hrs April 28, 2018 May 7, 2018 COMMON SHUTDOWN -- LINE - A ---- 09 DAYS
12:00 AM 12:00 AM 4/28 5/7

4 MILL # 1 = 15.5 DAYS 372 hrs April 28, 2018 May 13, 2018 GRINDING MILL - 01 ---- 15.5 DAYS
12:00 AM 12:00 PM 4/28 5/13

5 MILL # 2 = 09 DAYS 216 hrs April 28, 2018 May 7, 2018 GRINDING MILL - 02 ---- 09 DAYS
12:00 AM 12:00 AM 4/28 5/7

6 MILL # 3 = 22 DAYS 528 hrs April 15, 2018 May 7, 2018 GRINDING MILL - 03 ---- 22 DAYS
12:00 AM 12:00 AM 4/15 5/7

7 COLD SHUTDOWN SCHEDULE LINE B ---> REFRACTORY MAINTENANCE & INTERFERANCE WITH MECHANICAL 672 hrs April 15, 2018 May 13, 2018 COLD SHUTDOWN SCHEDULE LINE B ---> REFRACTORY MAINTENANCE & INTERFERANCE WITH MECHANICAL MAINTENANCE
MAINTENANCE 12:00 AM 12:00 AM 4/15 5/13
672 hrs
8 ANNULAR COOLER ACTIVITIES ---------> REFRACTORY ACTIVITIES 672 hrs April 15, 2018 May 13, 2018 ANNULAR COOLER ACTIVITIES ---------> REFRACTORY ACTIVITIES
12:00 AM 12:00 AM 4/15 5/13

9 COOLING 72 hrs April 15, 2018 April 18, 2018


12:00 AM 12:00 AM 4/15 COOLING

10 PREPARATORY JOBS ANNULAR COOLER REFRACTORY WORK 91 hrs April 15, 2018 April 18, 2018 PREPARATORY JOBS ANNULAR COOLER REFRACTORY WORK
12:00 AM 7:00 PM 4/15 4/18

11 Barrication Scaffolding for Top Cover Plates Removal & Scaffolding Platform for Removing Bracing from 7 hrs April 15, 2018 April 15, 2018
EOT Crane Structure 12:00 AM 7:00 AM 4/15 Barrication Scaffolding for Top Cover Plates Removal & Scaffolding Platform for Removing Bracing from EOT Crane Structure

12 Remove one Cross Bracing from EOT Crane structure for Safe Rigging of Lift Boy 4 hrs April 15, 2018 April 15, 2018
7:00 AM 11:00 AM 4/15 Remove one Cross Bracing from EOT Crane structure for Safe Rigging of Lift Boy

13 Remove Top Cover Plates (02 Nos.) & Shift AC Internal Bridge 2 hrs April 15, 2018 April 15, 2018
7:00 AM 9:00 AM 4/15 Remove Top Cover Plates (02 Nos.) & Shift AC Internal Bridge

14 Erect Access Scaffolding to Annular Cooler & Platform for Cutting Steel Plate 2 hrs April 15, 2018 April 15, 2018
9:00 AM 11:00 AM 4/15 Erect Access Scaffolding to Annular Cooler & Platform for Cutting Steel Plate

15 Cut Steel Plate (3.6 x 1 meter) at Pallets Discharge end to provide proper Access to AC (Plate Near to AC 8 hrs April 15, 2018 April 15, 2018
Bridge) 11:00 AM 7:00 PM 4/15 Cut Steel Plate (3.6 x 1 meter) at Pallets Discharge end to provide proper Access to AC (Plate Near to AC Bridge)

16 Remove Access Scaffolding to Annular Cooler for 1st Rotation 1 hr April 15, 2018 April 15, 2018
7:00 PM 8:00 PM 4/15 Remove Access Scaffolding to Annular Cooler for 1st Rotation

17 Annular Cooler ROTATION NO. 01 @ For Chunk Cleaning from Feed End Hopper 2 hrs April 16, 2018 April 16, 2018
7:00 AM 9:00 AM 4/16 Annular Cooler ROTATION NO. 01 @ For Chunk Cleaning from Feed End Hopper

18 Annular Cooler Positioning & LOTO 2 hrs April 16, 2018 April 16, 2018
9:00 AM 11:00 AM 4/16 Annular Cooler Positioning & LOTO

19 Erect Access Scaffolding to Annular Cooler 1 hr April 16, 2018 April 16, 2018
11:00 AM 12:00 PM 4/16 Erect Access Scaffolding to Annular Cooler

20 Bunch Grizzly Protection/Dummying to Allow demolished Refractory Discharge from Annular Cooler 58 hrs April 16, 2018 April 18, 2018
9:00 AM 7:00 PM 4/16 Bunch Grizzly Protection/Dummying to Allow demolished Refractory Discharge from Annular Cooler

21 Erect 03 Access Scaffoldings (02 Outer Side of AC & 01 Inner Side of AC) & A Platform to Annular Cooler 6 hrs April 16, 2018 April 16, 2018
Roof for Refractory demolition 7:00 AM 1:00 PM 4/16 Erect 03 Access Scaffoldings (02 Outer Side of AC & 01 Inner Side of AC) & A Platform to Annular Cooler Roof for Refractory demolition

22 STEP #1/2. ANNULAR COOLER REFRACTORY WRECKING & CLEANING: ----------> 142 hrs April 16, 2018 April 23, 2018 STEP #1/2. ANNULAR COOLER REFRACTORY WRECKING & CLEANING
ROOF, PRE-CAST BLOCKS & SIDE WALLS…..Etc….. 1:00 PM 11:00 AM 4/16 4/23

23 Refractory Wrecking : - Annular Cooler Roof from Outside Scaffolding Platform 66 hrs April 16, 2018 April 19, 2018
1:00 PM 7:00 AM 4/16 Refractory Wrecking : - Annular Cooler Roof from Outside Scaffolding Platform

24 Refractory Wrecking : - Inner & Outer Pre-Cast Blocks -- upto Partition wall 66 hrs April 16, 2018 April 19, 2018
1:00 PM 7:00 AM 4/16 Refractory Wrecking : - Inner & Outer Pre-Cast Blocks -- upto Partition wall

Project Start Date: April 15, 2018 12:00 AM Page 1 of 7 Project Finish Date: May 13, 2018 12:00 PM
ID Task Name Duration Start Finish Apr 15, '18 Apr 22, '18 Apr 29, '18 May 6, '18 May 13, '18
W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W
25 Refractory Wrecking : - Annular Cooler Upper Side walls - Inner & Outer Both -- upto Partition wall 66 hrs April 16, 2018 April 19, 2018
1:00 PM 7:00 AM 4/16 Refractory Wrecking : - Annular Cooler Upper Side walls - Inner & Outer Both -- upto Partition wall

26 Remove All Scaffolding Platform from Annular Cooler for Rotation 1 hr April 19, 2018 April 19, 2018
7:00 AM 8:00 AM 4/19 Remove All Scaffolding Platform from Annular Cooler for Rotation

27 Remove LOTO 1 hr April 19, 2018 April 19, 2018


7:00 AM 8:00 AM 4/19 Remove LOTO

28 Annular Cooler ROTATION NO. 02 @ For wrecked out Refarctory(Kiln Discharge End Castable + AC Roof) 2 hrs April 19, 2018 April 19, 2018
Removal through Bunch Grizzly 8:00 AM 10:00 AM 4/19 Annular Cooler ROTATION NO. 02 @ For wrecked out Refarctory(Kiln Discharge End Castable + AC Roof) Removal through Bunch Grizzly

29 Apply LOTO 1 hr April 19, 2018 April 19, 2018


10:00 AM 11:00 AM 4/19 Apply LOTO

30 Erect Access Scaffolding to Annular Cooler 1 hr April 19, 2018 April 19, 2018
10:00 AM 11:00 AM 4/19 Erect Access Scaffolding to Annular Cooler

31 Refractory Wrecking : - Inner & Outer Pre-Cast Blocks - Continuation 20 hrs April 19, 2018 April 20, 2018
11:00 AM 7:00 AM 4/19 Refractory Wrecking : - Inner & Outer Pre-Cast Blocks - Continuation

32 Refractory Wrecking : - Annular Cooler Upper Side walls - Inner & Outer Both - Continuation 20 hrs April 19, 2018 April 20, 2018
11:00 AM 7:00 AM 4/19 Refractory Wrecking : - Annular Cooler Upper Side walls - Inner & Outer Both - Continuation

33 Refractory wrecking at PCZ side walls for Channel welding For Scaffolding Erection 20 hrs April 19, 2018 April 20, 2018
11:00 AM 7:00 AM 4/19 Refractory wrecking at PCZ side walls for Channel welding For Scaffolding Erection

34 Channel welding - 05Pcs Each Side wall 12 hrs April 21, 2018 April 21, 2018
7:00 AM 7:00 PM 4/21 Channel welding - 05Pcs Each Side wall

35 Erect Hanging Scaffolding Platform from Channel welded to Inner and Outer side wall 12 hrs April 21, 2018 April 22, 2018
7:00 PM 7:00 AM 4/21 Erect Hanging Scaffolding Platform from Channel welded to Inner and Outer side wall

36 Continue Refractory wrecking for AC Roof, Upper side walls and ducts connecting to Roof 16 hrs April 22, 2018 April 22, 2018
7:00 AM 11:00 PM 4/22 Continue Refractory wrecking for AC Roof, Upper side walls and ducts connecting to Roof

37 Surface Preparation & Cleaning ------ CLEAN ALL DUST FROM ROOF 12 hrs April 22, 2018 April 23, 2018
11:00 PM 11:00 AM 4/22 Surface Preparation & Cleaning ------ CLEAN ALL DUST FROM ROOF

38 Refractory Installation - AC 0 hrs April 23, 2018 April 23, 2018


11:00 AM 11:00 AM Refractory Installation - AC

39 FEED END HOPPER REFRACTORY WRECKING & CLEANING 77 hrs April 19, 2018 April 23, 2018 FEED END HOPPER REFRACTORY WRECKING & CLEANING
11:00 AM 4:00 PM 4/19 4/23

40 FEED END HOPPER - Refractory Castable and Bricks Inspection, decision and Marking - Together with 2 hrs April 19, 2018 April 19, 2018
Mechaincal Team for Screed wall Nose casting, Cap Casting Replacement, Load wall and Ramp structure, 11:00 AM 1:00 PM 4/19 FEED END HOPPER - Inspection
Inner & Outer sidewall Brick Retainers & Grizzly Bars
41 Erect Scaffolding Platform inside Feed End Hopper 6 hrs April 19, 2018 April 19, 2018
1:00 PM 7:00 PM 4/19 Erect Scaffolding Platform inside Feed End Hopper

42 LOAD WALL; Refractory Wrecking: - 100% Castable wrecking 16 hrs April 19, 2018 April 21, 2018
7:00 PM 11:00 AM 4/19 LOAD WALL; Refractory Wrecking: - 100% Castable wrecking

43 LOAD WALL RAMP; Refractory Wrecking: - 100% Castable wrecking 48 hrs April 21, 2018 April 23, 2018
11:00 AM 11:00 AM 4/21 LOAD WALL RAMP; Refractory Wrecking: - 100% Castable wrecking

44 SCREED WALL; Refractory Wrecking: - Castable & Bricks of Inner and Outer side walls 28 hrs April 19, 2018 April 21, 2018
7:00 PM 11:00 PM 4/19 SCREED WALL; Refractory Wrecking: - Castable & Bricks of Inner and Outer side walls

45 INNER SIDE(LINNING PROTECTOR - 10Pcs); Refractory Wrecking: - Castable Wrecking and Cleaning 24 hrs April 21, 2018 April 22, 2018
11:00 PM 11:00 PM 4/21 INNER SIDE(LINNING PROTECTOR - 10Pcs); Refractory Wrecking: - Castable Wrecking and Cleaning

46 SIDE WALLS - Above Emergency door, Pillers; Refractory Wrecking: - 06 Panles Castable wrecking 12 hrs April 22, 2018 April 23, 2018
11:00 PM 11:00 AM 4/22 SIDE WALLS - Above Emergency door, Pillers; Refractory Wrecking: - 06 Panles Castable wrecking

47 GRIZZLY BAR BLOCKS; Refractory Wrecking: - Removing damaged Blocks 6 hrs April 23, 2018 April 23, 2018
5:00 AM 11:00 AM 4/23 GRIZZLY BAR BLOCKS; Refractory Wrecking: - Removing damaged Blocks

48 Remove All Scaffolding Platform from annular Cooler for Rotation 2 hrs April 23, 2018 April 23, 2018
11:00 AM 1:00 PM 4/23 Remove All Scaffolding Platform from annular Cooler for Rotation

Project Start Date: April 15, 2018 12:00 AM Page 2 of 7 Project Finish Date: May 13, 2018 12:00 PM
ID Task Name Duration Start Finish Apr 15, '18 Apr 22, '18 Apr 29, '18 May 6, '18 May 13, '18
W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W
49 Release LOTO 1 hr April 23, 2018 April 23, 2018
12:00 PM 1:00 PM 4/23 Release LOTO

50 Annular Cooler ROTATION NO. 03 @ For Wrecked Out Refractory(FEH + Roof) Cleaning Via Bunch Grizzly & 2 hrs April 23, 2018 April 23, 2018
Cooler Positioning 1:00 PM 3:00 PM 4/23 Annular Cooler ROTATION NO. 03 @ For Wrecked Out Refractory(FEH + Roof) Cleaning Via Bunch Grizzly & Cooler Positioning

51 Apply LOTO 1 hr April 23, 2018 April 23, 2018


3:00 PM 4:00 PM 4/23 Apply LOTO

52 Erect Access Scaffolding to Annular Cooler 1 hr April 23, 2018 April 23, 2018
3:00 PM 4:00 PM 4/23 Erect Access Scaffolding to Annular Cooler

53 STEP #2/2. ANNULAR COOLER REFRACTORY INSTALLATION: ----------> ROOF, 344 hrs April 19, 2018 May 6, 2018 STEP #2/2. ANNULAR COOLER REFRACTORY INSTALLATION
MOVING WALL, SIDE WALLS, PARTITION WALL, OUTLET COOLING PIPE, DUCTS CONNECTING TO AC - 11:00 AM 7:00 PM 4/19 5/6
AFTER PARTITION WALL
54 AC REFRACTORY INSTALLATION ------- $$$ ------- AFTER AC ROTATION NO. 02 ------- $$$ ------- 74 hrs April 19, 2018 April 23, 2018 AFTER AC ROTATION NO. 02
11:00 AM 1:00 PM 4/19 4/23

55 AC MOVING WALL ---------> UPTO PARTITION WALL 74 hrs April 19, 2018 April 23, 2018 AC MOVING WALL ---------> UPTO PARTITION WALL
11:00 AM 1:00 PM 4/19 4/23

56 Lifting of Pre- Cast Blocks, Unifelt Boards, Ceramic Fiber Paper, Magnetic Drilling Machine & Lift 72 hrs April 19, 2018 April 23, 2018
Boy Etc…. Continuation Activitiy 11:00 AM 11:00 AM 4/19 Lifting of Pre- Cast Blocks, Unifelt Boards, Ceramic Fiber Paper, Magnetic Drilling Machine & Lift Boy Etc…. Continuation Act

57 Cleaning, Surface Preparation, Cutting Unifelt Board & Ceramic Paper of required Length 8 hrs April 19, 2018 April 19, 2018
11:00 AM 7:00 PM 4/19 Cleaning, Surface Preparation, Cutting Unifelt Board & Ceramic Paper of required Length

58 Drilling Holes of ø20 diameter for Precast Block Anchoring System- Inner & Outer circle if not 24 hrs April 19, 2018 April 21, 2018
matching with Original center 7:00 PM 7:00 PM 4/19 Drilling Holes of ø20 diameter for Precast Block Anchoring System- Inner & Outer circle if not matching with Original center

59 Unifelt Blok - Board Installation 10 hrs April 19, 2018 April 20, 2018
9:00 PM 7:00 AM 4/19 Unifelt Blok - Board Installation

60 Precast Blocks Installation Upto Partition walll 60 hrs April 19, 2018 April 23, 2018
11:00 PM 11:00 AM 4/19 Precast Blocks Installation Upto Partition walll

61 Remove/ Re-Arrange any Tools, Equipment & Refractory Materials for AC Rotation 2 hrs April 23, 2018 April 23, 2018
9:00 AM 11:00 AM 4/23 Remove/ Re-Arrange any Tools, Equipment & Refractory Materials for AC Rotation

62 Remove All Scaffolding Platform from annular Cooler for Rotation 2 hrs April 23, 2018 April 23, 2018
11:00 AM 1:00 PM 4/23 Remove All Scaffolding Platform from annular Cooler for Rotation

63 AC SIDE WALLS ---------> UPTO PARTITION WALL 74 hrs April 19, 2018 April 23, 2018 AC SIDE WALLS ---------> UPTO PARTITION WALL
11:00 AM 1:00 PM 4/19 4/23

64 Cleaning and Surface Preparation for Upper side walls - Inner and Outer 12 hrs April 19, 2018 April 19, 2018
11:00 AM 11:00 PM 4/19 Cleaning and Surface Preparation for Upper side walls - Inner and Outer

65 Metallic Anchor and Threaded Rod welding (Threaded Rod: Weld Nuts only and Screw threaded 24 hrs April 19, 2018 April 21, 2018
rod, Threaded Rod MUST be Covered with Plastic or Pipe for Easy Removal after shuttering 11:00 PM 11:00 PM 4/19 Metallic Anchor and Threaded Rod welding (Threaded Rod: Weld Nuts only and Screw threaded rod, Threaded Rod MUST be Covered
Removal)
66 Insulation Blok-Board, CX-Clip & Ceramic Anchor Installation. Also Brick Retainer OR Any Exposed 24 hrs April 21, 2018 April 22, 2018
Steel must be Covered with Ceramic Fiber Paper 11:00 PM 11:00 PM 4/21 Insulation Blok-Board, CX-Clip & Ceramic Anchor Installation. Also Brick Retainer OR Any Exposed Steel must be Covered with C

67 Gunning Inslulation and Cleaning 12 hrs April 22, 2018 April 23, 2018
11:00 PM 11:00 AM 4/22 Gunning Inslulation and Cleaning

68 Shuttering And Casting - To Continue After Rotation 0 hrs April 23, 2018 April 23, 2018
11:00 AM 11:00 AM Shuttering And Casting - To Continue After Rotation

69 Remove All Scaffolding Platform from annular Cooler for Rotation 2 hrs April 23, 2018 April 23, 2018
11:00 AM 1:00 PM 4/23 Remove All Scaffolding Platform from annular Cooler for Rotation

70 AC REFRACTORY INSTALLATION ------- $$$ ------- AFTER AC ROTATION NO. 03 ------- $$$ ------- 267 hrs April 23, 2018 May 6, 2018 AFTER AC ROTATION NO. 03
4:00 PM 7:00 PM 4/23 5/6

71 AC ROOF REFRACTORY INSTALLATION 243 hrs April 23, 2018 May 5, 2018 AC ROOF REFRACTORY INSTALLATION
4:00 PM 7:00 PM 4/23 5/5

72 Metallic Anchor Installation with Proper orientation and spacing as per drawing - Scaffold 15 hrs April 23, 2018 April 24, 2018
Pole Anchor & Scissor Clip 4:00 PM 7:00 AM 4/23 Metallic Anchor Installation with Proper orientation and spacing as per drawing - Scaffold Pole Anchor & Scissor Clip

Project Start Date: April 15, 2018 12:00 AM Page 3 of 7 Project Finish Date: May 13, 2018 12:00 PM
ID Task Name Duration Start Finish Apr 15, '18 Apr 22, '18 Apr 29, '18 May 6, '18 May 13, '18
W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W
73 Ceramic Anchor Installation & Metallic Anchor welding 24 hrs April 24, 2018 April 25, 2018
7:00 AM 7:00 AM 4/24 Ceramic Anchor Installation & Metallic Anchor welding

74 Threaded Rod welding(If Required) & Plywood Installation for Shuttering 48 hrs April 25, 2018 April 27, 2018
7:00 AM 7:00 AM 4/25 Threaded Rod welding(If Required) & Plywood Installation for Shuttering

75 Shuttering Panels distribution with dogtail Stoppers/Divider - SHUTTERING 24 hrs April 26, 2018 April 27, 2018
MUST BE INTERLOCK / STAGGERED 7:00 AM 7:00 AM 4/26 Shuttering Panels distribution with dogtail Stoppers/Divider - SHUTTERING MUST

76 PUMP CASTING 155MM THK - Before Casting check ---- Shuttering box is free from any dust, All 12 hrs April 28, 2018 April 28, 2018
Anchors are bitumen 3mm paint, All anchors tips have Plastic Cap & Ceramic Anchors MUST be 7:00 AM 7:00 PM 4/28 PUMP CASTING 155MM THK - Before Casting check ---- Shuttering box is free from any dust, All
Vertical & fixed(Wooden wedge - To be Removed later).
77 Shuttering Panels distribution with dogtail Stoppers/Divider - Apply 6MM Ceramic paper 24 hrs April 29, 2018 April 30, 2018
expansion joints between two adjacent Panels - Continuation 7:00 AM 7:00 AM 4/29 Shuttering Panels distribution with dogtail Stoppers/Divider - Apply 6MM Ceramic paper

78 PUMP CASTING 155MM THK - Continuation 12 hrs April 30, 2018 April 30, 2018
7:00 AM 7:00 PM 4/30 PUMP CASTING 155MM THK - Continuation

79 Shuttering Panels distribution with dogtail Stoppers/Divider - Apply 6MM Ceramic paper 24 hrs May 1, 2018 7:00 May 2, 2018
expansion joints between two adjacent Panels - Continuation AM 7:00 AM 5/1 Shuttering Panels distribution with dogtail Stoppers/Divider - Apply 6MM Cera

80 PUMP CASTING 155MM THK - Finish 12 hrs May 2, 2018 7:00 May 2, 2018
AM 7:00 PM 5/2 PUMP CASTING 155MM THK - Finish

81 Install 230 x 114 x76 ST Nettle DX Above Dense Expansion joint (Dry) 12 hrs May 2, 2018 7:00 May 3, 2018
PM 7:00 AM 5/2 Install 230 x 114 x76 ST Nettle DX Above Dense Expansion joint (Dry)

82 Install insulation material - Bucket Casting 76MM THK 24 hrs May 3, 2018 7:00 May 4, 2018
AM 7:00 AM 5/3 Install insulation material - Bucket Casting 76MM THK

83 Remove All Shuttering & Scaffolding Platform 12 hrs May 5, 2018 7:00 May 5, 2018
AM 7:00 PM 5/5 Remove All Shuttering & Scaffolding Platform

84 AC UPPER SIDE WALLS REFRACTORY INSTALLATION 171 hrs April 23, 2018 May 1, 2018 AC UPPER SIDE WALLS REFRACTORY INSTALLATION
4:00 PM 7:00 PM 4/23 5/1

85 Scaffolding Platform - for Upper side Panels (If Required) 15 hrs April 23, 2018 April 24, 2018
4:00 PM 7:00 AM 4/23 Scaffolding Platform - for Upper side Panels (If Required)

86 Cleaning and Surface Preparation for Upper side walls - Inner and Outer 12 hrs April 24, 2018 April 24, 2018
7:00 AM 7:00 PM 4/24 Cleaning and Surface Preparation for Upper side walls - Inner and Outer

87 Metallic Anchor and Threaded Rod welding (Threaded Rod: Weld Nuts only and Screw threaded 48 hrs April 24, 2018 April 26, 2018
rod, Threaded Rod MUST be Covered with Plastic or Pipe for Easy Removal after shuttering 7:00 PM 7:00 PM 4/24 Metallic Anchor and Threaded Rod welding (Threaded Rod: Weld Nuts only and Screw threaded rod, Threa
Removal)
88 Insulation Blok-Board, CX-Clip & Ceramic Anchor Installation. Also Brick Retainer OR Any Exposed 48 hrs April 25, 2018 April 27, 2018
Steel must be Covered with Ceramic Fiber Paper 7:00 AM 7:00 AM 4/25 Insulation Blok-Board, CX-Clip & Ceramic Anchor Installation. Also Brick Retainer OR Any Exposed Steel m

89 Gunning Inslulation and Cleaning 12 hrs April 28, 2018 April 28, 2018
7:00 AM 7:00 PM 4/28 Gunning Inslulation and Cleaning

90 Install Shuttering for Dense Material Application 12 hrs April 28, 2018 April 29, 2018
7:00 PM 7:00 AM 4/28 Install Shuttering for Dense Material Application

91 Refractory Installtion - Dense Casting - Bucket Casting Method 12 hrs April 29, 2018 April 29, 2018
7:00 AM 7:00 PM 4/29 Refractory Installtion - Dense Casting - Bucket Casting Method

92 Shuttering Removal, Apply 6MM Ceramic Paper as Expanssion Joints & Install Adjacent Shuttering 24 hrs April 30, 2018 May 1, 2018
7:00 AM 7:00 AM 4/30 Shuttering Removal, Apply 6MM Ceramic Paper as Expanssion Joints & Install Adjace

93 Refractory Installtion - Dense Casting 12 hrs May 1, 2018 7:00 May 1, 2018
AM 7:00 PM 5/1 Refractory Installtion - Dense Casting

94 AC MOVING WALLS REFRACTORY INSTALLATION 96 hrs April 23, 2018 April 28, 2018 AC MOVING WALLS REFRACTORY INSTALLATION
7:00 PM 7:00 PM 4/23 4/28

95 Lifting of Pre- Cast Blocks, Unifelt Boards, Ceramic Fiber Paper, Magnetic Drilling Machine & Lift 72 hrs April 23, 2018 April 26, 2018
Boy Etc…. Continuation Activitiy 7:00 PM 7:00 PM 4/23 Lifting of Pre- Cast Blocks, Unifelt Boards, Ceramic Fiber Paper, Magnetic Drilling Machine & Lift Boy Etc

96 Wreckout damaged / Misalign or Marked Precast Blocks from Inner or Outer Moving side walls 24 hrs April 23, 2018 April 24, 2018
7:00 PM 7:00 PM 4/23 Wreckout damaged / Misalign or Marked Precast Blocks from Inner or Outer Moving side walls

Project Start Date: April 15, 2018 12:00 AM Page 4 of 7 Project Finish Date: May 13, 2018 12:00 PM
ID Task Name Duration Start Finish Apr 15, '18 Apr 22, '18 Apr 29, '18 May 6, '18 May 13, '18
W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W
97 Cleaning, Surface Preparation, Cutting Unifelt Board & Ceramic Paper of required Length 24 hrs April 24, 2018 April 25, 2018
7:00 AM 7:00 AM 4/24 Cleaning, Surface Preparation, Cutting Unifelt Board & Ceramic Paper of required Length

98 Drilling Holes of ø20 diameter for Precast Block Anchoring System- Inner & Outer circle if not 24 hrs April 24, 2018 April 25, 2018
matching with Original center 7:00 PM 7:00 PM 4/24 Drilling Holes of ø20 diameter for Precast Block Anchoring System- Inner & Outer circle if not matching with Ori

99 Unifelt Blok - Board Installation 12 hrs April 25, 2018 April 25, 2018
1:00 AM 1:00 PM 4/25 Unifelt Blok - Board Installation

100 Precast Blocks Installation 54 hrs April 25, 2018 April 28, 2018
1:00 PM 7:00 PM 4/25 Precast Blocks Installation

101 AC PARTITION WALL 48 hrs April 28, 2018 April 30, 2018 AC PARTITION WALL
7:00 PM 7:00 PM 4/28 4/30

102 Scaffolding Modification: ----> Both Side of Partition wall 12 hrs April 28, 2018 April 29, 2018
7:00 PM 7:00 AM 4/28 Scaffolding Modification: ----> Both Side of Partition wall

103 Cut all Damaged Anchors Weld New Anchors (As per drawing) 12 hrs April 29, 2018 April 29, 2018
7:00 AM 7:00 PM 4/29 Cut all Damaged Anchors Weld New Anchors (As per drawing)

104 Surface Preparation & Formwork 12 hrs April 29, 2018 April 30, 2018
7:00 PM 7:00 AM 4/29 Surface Preparation & Formwork

105 Casting Refractory & Removing Formwork 12 hrs April 30, 2018 April 30, 2018
7:00 AM 7:00 PM 4/30 Casting Refractory & Removing Formwork

106 AC OUTLET COOLING PIPE - ABOVE PARTITION WALL 72 hrs April 30, 2018 May 3, 2018 AC OUTLET COOLING PIPE - ABOVE PARTITION WALL
7:00 PM 7:00 PM 4/30 5/3

107 Scaffolding Platform both Side of Partition wall for Outlet Cooling Pipe Refractory Installation 12 hrs April 30, 2018 May 1, 2018
7:00 PM 7:00 AM 4/30 Scaffolding Platform both Side of Partition wall for Outlet Cooling Pipe Refractory Ins

108 Cut all Damaged Anchors Weld New Anchors (As per drawing) 12 hrs April 30, 2018 May 1, 2018
7:00 PM 7:00 AM 4/30 Cut all Damaged Anchors Weld New Anchors (As per drawing)

109 Surface Preparation: - Cover all Steel Pipes with 06 mm Ceramic Paper, Paint Anchors & Close all 12 hrs May 1, 2018 7:00 May 1, 2018
Anchors with Plastic Cap AM 7:00 PM 5/1 Surface Preparation: - Cover all Steel Pipes with 06 mm Ceramic Paper, Paint An

110 Shuttering as per new design (Total 06 panels) 24 hrs May 1, 2018 7:00 May 2, 2018
PM 7:00 PM 5/1 Shuttering as per new design (Total 06 panels)

111 Casting Refractory (TRIAD 45X) & Removing Formwork 24 hrs May 2, 2018 7:00 May 3, 2018
PM 7:00 PM 5/2 Casting Refractory (TRIAD 45X) & Removing Formwork

112 DUCTS CONNECTING TO AC - UPPER SIDE WALLS 120 hrs April 30, 2018 May 6, 2018 DUCTS CONNECTING TO AC - UPPER SIDE WALLS
7:00 PM 7:00 PM 4/30 5/6

113 Refractory Inspection and decision making 5 hrs April 30, 2018 May 1, 2018
7:00 PM 12:00 AM 4/30 Refractory Inspection and decision making

114 Erection of Scaffolding Platform From Inside AC to Ducts side walls 12 hrs April 30, 2018 May 1, 2018
7:00 PM 7:00 AM 4/30 Erection of Scaffolding Platform From Inside AC to Ducts side walls

115 Wrecking & Cleaning - As Per Inspection 24 hrs May 1, 2018 7:00 May 2, 2018
AM 7:00 AM 5/1 Wrecking & Cleaning - As Per Inspection

116 Metallic Anchor welding & Surface Preparation 12 hrs May 2, 2018 7:00 May 2, 2018
AM 7:00 PM 5/2 Metallic Anchor welding & Surface Preparation

117 Refractory Installation - Gunning & Casting 48 hrs May 2, 2018 7:00 May 5, 2018
PM 7:00 PM 5/2 Refractory Installation - Gunning & Casting

118 Remove Shuttering & Scaffolding 12 hrs May 6, 2018 7:00 May 6, 2018
AM 7:00 PM 5/6 Remove Shuttering & Scaffolding

119 Mechanical Activities inside FEH 168 hrs April 23, 2018 April 30, 2018
4:00 PM 4:00 PM 4/23 Mechanical Activities inside FEH

120 FEED END HOPPER REFRACTORY INSTALLATION 144 hrs April 30, 2018 May 7, 2018 FEED END HOPPER REFRACTORY INSTALLATION
7:00 PM 7:00 PM 4/30 5/7

Project Start Date: April 15, 2018 12:00 AM Page 5 of 7 Project Finish Date: May 13, 2018 12:00 PM
ID Task Name Duration Start Finish Apr 15, '18 Apr 22, '18 Apr 29, '18 May 6, '18 May 13, '18
W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W
121 FEH - SIDE WALLS ----> CASTABLE LINING 96 hrs April 30, 2018 May 5, 2018 FEH - SIDE WALLS ----> CASTABLE LINING
7:00 PM 7:00 PM 4/30 5/5

122 Erect Scaffolding Platform inside FEH as Required 12 hrs April 30, 2018 May 1, 2018
7:00 PM 7:00 AM 4/30 Erect Scaffolding Platform inside FEH as Required

123 Remove All Damage Anchors & Weld New Anchors 24 hrs April 30, 2018 May 1, 2018
7:00 PM 7:00 PM 4/30 Remove All Damage Anchors & Weld New Anchors

124 Install 50MM THK Blok Board & CX Clip with 230MM Long Ceramic Anchors 12 hrs May 1, 2018 7:00 May 1, 2018
AM 7:00 PM 5/1 Install 50MM THK Blok Board & CX Clip with 230MM Long Ceramic Anchors

125 Install 50MM Insulation by Gunning Method 12 hrs May 1, 2018 7:00 May 2, 2018
PM 7:00 AM 5/1 Install 50MM Insulation by Gunning Method

126 Shuttering & Bucket Casting with Alternate Panels 60 hrs May 2, 2018 7:00 May 5, 2018
AM 7:00 PM 5/2 Shuttering & Bucket Casting with Alternate Panels

127 FEH - SCREED WALL ----> BRICK & CASTABLE LINING 60 hrs April 30, 2018 May 3, 2018 FEH - SCREED WALL ----> BRICK & CASTABLE LINING
7:00 PM 7:00 AM 4/30 5/3

128 Remove damaged Anchors, Grind the Surface & Weld New Anchors - All Anchors MUST have Cap & 24 hrs April 30, 2018 May 1, 2018
3MM Bitumen Painted 7:00 PM 7:00 PM 4/30 Remove damaged Anchors, Grind the Surface & Weld New Anchors - All Anchor

129 Install 50MM Superwool HT Unifelt Board & 6MM Superwool HT CF Paper on Steel Protusions 12 hrs May 1, 2018 7:00 May 1, 2018
AM 7:00 PM 5/1 Install 50MM Superwool HT Unifelt Board & 6MM Superwool HT CF Paper on St

130 Install Bricks as per drawing - Inner and Outer side 12 hrs May 1, 2018 7:00 May 2, 2018
PM 7:00 AM 5/1 Install Bricks as per drawing - Inner and Outer side

131 Shuttering & Casting with 6MM CF Paper Expansion Joints between adjacent Panels 24 hrs May 2, 2018 7:00 May 3, 2018
AM 7:00 AM 5/2 Shuttering & Casting with 6MM CF Paper Expansion Joints between adjace

132 FEH - LOAD WALL ----> CASTABLE LINING 72 hrs April 30, 2018 May 3, 2018 FEH - LOAD WALL ----> CASTABLE LINING
7:00 PM 7:00 PM 4/30 5/3

133 Remove All Anchors & Weld New Anchors & Threaded Rod Nuts 12 hrs April 30, 2018 May 1, 2018
7:00 PM 7:00 AM 4/30 Remove All Anchors & Weld New Anchors & Threaded Rod Nuts

134 Install 6MM Superwool HT CF Paper at Load wall Brick Retainers & other Steel Protusions 6 hrs May 1, 2018 7:00 May 1, 2018
AM 1:00 PM 5/1 Install 6MM Superwool HT CF Paper at Load wall Brick Retainers & other Steel Pro

135 Install 50MM Insulation by Gunning Method 6 hrs May 1, 2018 1:00 May 1, 2018
PM 7:00 PM 5/1 Install 50MM Insulation by Gunning Method

136 Shuttering & Casting ----> 03/08 alternate Panels 24 hrs May 1, 2018 7:00 May 2, 2018
PM 7:00 PM 5/1 Shuttering & Casting ----> 03/08 alternate Panels

137 Shuttering & Casting ----> 06/08 alternate Panels 12 hrs May 2, 2018 7:00 May 3, 2018
PM 7:00 AM 5/2 Shuttering & Casting ----> 06/08 alternate Panels

138 Shuttering & Casting ----> 08/08 alternate Panels 12 hrs May 3, 2018 7:00 May 3, 2018
AM 7:00 PM 5/3 Shuttering & Casting ----> 08/08 alternate Panels

139 FEH - LOAD WALL RAMP ----> CASTABLE LINING 72 hrs May 3, 2018 May 7, 2018 FEH - LOAD WALL RAMP ----> CASTABLE LINING
7:00 PM 7:00 PM 5/3 5/7

140 Remove All Damage Anchors & Weld New Anchors 12 hrs May 3, 2018 7:00 May 4, 2018
PM 7:00 AM 5/3 Remove All Damage Anchors & Weld New Anchors

141 Shuttering & Casting ----> 03/05 alternate Panels 36 hrs May 5, 2018 7:00 May 6, 2018
AM 7:00 PM 5/5 Shuttering & Casting ----> 03/05 alternate Panels

142 Shuttering & Casting ----> 05/05 alternate Panels 24 hrs May 6, 2018 7:00 May 7, 2018
PM 7:00 PM 5/6 Shuttering & Casting ----> 05/05 alternate Panels

143 FEH - GRIZZLY BAR BLOCKS ----> PRE-SHAPED BLOCKS INSTALLATION 48 hrs May 3, 2018 May 6, 2018 FEH - GRIZZLY BAR BLOCKS ----> PRE-SHAPED BLOCKS INSTALLATION
7:00 AM 7:00 AM 5/3 5/6

144 Weld 02 Bolts/ Block & Install 6MM Ceramic Paper ON Grizzly Shell 24 hrs May 3, 2018 7:00 May 4, 2018
AM 7:00 AM 5/3 Weld 02 Bolts/ Block & Install 6MM Ceramic Paper ON Grizzly Shell

Project Start Date: April 15, 2018 12:00 AM Page 6 of 7 Project Finish Date: May 13, 2018 12:00 PM
ID Task Name Duration Start Finish Apr 15, '18 Apr 22, '18 Apr 29, '18 May 6, '18 May 13, '18
W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W
145 Install New Design Blocks as per design (Fill Ceramic Paper/Superwool fibers at mechanical expansion 45 hrs May 3, 2018 May 6, 2018
joints) 10:00 AM 7:00 AM 5/3 Install New Design Blocks as per design (Fill Ceramic Paper

146 FIRING HOOD REFRACTORY INSTALLATION 72 hrs April 30, 2018 May 3, 2018 FIRING HOOD REFRACTORY INSTALLATION
7:00 PM 7:00 PM 4/30 5/3

147 Erect Scaffolding Platform inside FEH as Required 12 hrs April 30, 2018 May 1, 2018
7:00 PM 7:00 AM 4/30 Erect Scaffolding Platform inside FEH as Required

148 FH - MAIN DOOR REFRACTORY REPAIR 42 hrs May 1, 2018 May 3, 2018 FH - MAIN DOOR REFRACTORY REPAIR
7:00 AM 1:00 AM 5/1 5/3

149 wreckout damaged refractory based on inspection 6 hrs May 1, 2018 7:00 May 1, 2018
AM 1:00 PM 5/1 wreckout damaged refractory based on inspection

150 Surface Preparation -----> Metallic Anchor welding, Threaded Rod Welding, CX-Clip Installation, Blok - 12 hrs May 1, 2018 1:00 May 2, 2018
Board Installation & Ceramic Anchor Installation(Ceramic Anchor to be wrapped with Plastic Sheet PM 1:00 AM 5/1 Surface Preparation -----> Metallic Anchor welding, Threaded Rod Welding, CX-
before Gunning Insulation & to be removed before mould
151 Gunning Insulation & Air Curing 6 hrs May 2, 2018 1:00 May 2, 2018
AM 7:00 AM 5/2 Gunning Insulation & Air Curing

152 Shuttering For Dense Refractory 6 hrs May 2, 2018 7:00 May 2, 2018
AM 1:00 PM 5/2 Shuttering For Dense Refractory

153 Casting Dense Refractory & Air Curing 12 hrs May 2, 2018 1:00 May 3, 2018
PM 1:00 AM 5/2 Casting Dense Refractory & Air Curing

154 FH - SIDE WALL REFRACTORY REPAIR 60 hrs May 1, 2018 May 3, 2018 FH - SIDE WALL REFRACTORY REPAIR
7:00 AM 7:00 PM 5/1 5/3

155 wreckout damaged refractory based on inspection 12 hrs May 1, 2018 7:00 May 1, 2018
AM 7:00 PM 5/1 wreckout damaged refractory based on inspection

156 Surface Preparation -----> Metallic Anchor welding, Threaded Rod Welding, CX-Clip Installation, Blok - 12 hrs May 1, 2018 7:00 May 2, 2018
Board Installation & Ceramic Anchor Installation(Ceramic Anchor to be wrapped with Plastic Sheet PM 7:00 AM 5/1 Surface Preparation -----> Metallic Anchor welding, Threaded Rod Welding, CX-
before Gunning Insulation & to be removed before mould
157 Gunning Insulation & Air Curing 12 hrs May 2, 2018 7:00 May 2, 2018
AM 7:00 PM 5/2 Gunning Insulation & Air Curing

158 Shuttering For Dense Refractory 12 hrs May 2, 2018 7:00 May 3, 2018
PM 7:00 AM 5/2 Shuttering For Dense Refractory

159 Casting Dense Refractory & Air Curing 12 hrs May 3, 2018 7:00 May 3, 2018
AM 7:00 PM 5/3 Casting Dense Refractory & Air Curing

160 FH - GRIZZLY BAR FOR FH ASSWMBLY REFRACTORY REPAIR 30 hrs May 1, 2018 May 2, 2018 FH - GRIZZLY BAR FOR FH ASSWMBLY REFRACTORY REPAIR
7:00 AM 1:00 PM 5/1 5/2

161 wreckout damaged refractory based on inspection 6 hrs May 1, 2018 7:00 May 1, 2018
AM 1:00 PM 5/1 wreckout damaged refractory based on inspection

162 Surface Preparation -----> Metallic Anchor welding, Threaded Rod Welding & Ceramic Paper 6 hrs May 1, 2018 1:00 May 1, 2018
Installation PM 7:00 PM 5/1 Surface Preparation -----> Metallic Anchor welding, Threaded Rod Welding & C

163 Shuttering For Dense Refractory 6 hrs May 1, 2018 7:00 May 2, 2018
PM 1:00 AM 5/1 Shuttering For Dense Refractory

164 Casting Dense Refractory & Air Curing 12 hrs May 2, 2018 1:00 May 2, 2018
AM 1:00 PM 5/2 Casting Dense Refractory & Air Curing

165 FINISH ALL REFRACTORY INSTALLATION 0 hrs May 7, 2018 7:00 May 7, 2018
PM 7:00 PM FINISH ALL REFRACTORY INSTALLATION

166 CURING (PRIMARY COOLING ZONE OF ANNULAR COOLER & FEED END HOPPER) 66 hrs May 8, 2018 6:00 May 11, 2018
AM 12:00 AM 5/8 CURING (PRIMARY COOLING ZO

167 HEATUP 72 hrs May 10, 2018 May 13, 2018


12:00 AM 12:00 AM 5/10 HEATUP

168 ROTARY KILN, MAIN BURNER & DISCHARGE CHUTE ---------> REFRACTORY ACTIVITIES 672 hrs April 15, 2018 May 13, 2018 ROTARY KILN, MAIN BURNER & DISCHARGE CHUTE ---------> REFRACTORY ACTIVITIES
12:00 AM 12:00 AM 4/15 5/13

Project Start Date: April 15, 2018 12:00 AM Page 7 of 7 Project Finish Date: May 13, 2018 12:00 PM

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