Jitesh M-Pharm Thesis

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FORMULATION DEVELOPMENT AND

EVALUATION OF ORODISPERSIBLE
TABLETS OF PROTON PUMP INHIBITOR

By

CHAUDHARI JITESH JAGDISH


Dissertation Submitted to the

Rajiv Gandhi University of Health Sciences, Karnataka, Bangalore,

In partial fulfillment of the requirements for the degree of

MASTER OF PHARMACY
IN
PHARMACEUTICS

Under the guidance of

Dr. GOPAL MURALIDHARAN

Department of Pharmaceutics
Nargund College of Pharmacy
Bangalore
February-2011
RAJIV GANDHI UNIVERSITY OF HEALTH SCIENCES,
KARNATAKA, BANGALORE

DECLARATION BY THE CANDIDATE

I hereby declare that the matter embodied in the


dissertation entitled “Formulation Development and
Evaluation of Orodispersible Tablets of Proton
Pump Inhibitor” is a bonafide and genuine research
work carried out by me under the guidance of
Dr. Gopal Muralidharan department of
pharmaceutics, Nargund College of Pharmacy,
Bangalore.

DATE: Mr. CHAUDHARI JITESH JAGDISH


PLACE: BANGALORE DEPARTMENT OF PHARMACEUTICS,
NARGUND COLLEGE OF PHARMACY,
BANGALORE-85.
CERTIFICATE BY THE GUIDE

This is to certify that the dissertation entitled


“Formulation Development and Evaluation of
Orodispersible Tablets of Proton Pump Inhibitor”
is a bonafide research work carried out by
Mr. Chaudhari Jitesh Jagdish submitted in
partial fulfillment for the award of the degree of
Master of Pharmacy in Pharmaceutics by the
Rajiv Gandhi University of Health Sciences,
Karnataka, Bangalore.

DATE: Dr. GOPAL MURALIDHARAN


PLACE: BANGALORE DEPARTMENT OF PHARMACEUTICS,
NARGUND COLLEGE OF PHARMACY,
BANGALORE-85.
CERTIFICATE BY THE CO-GUIDE

This is to certify that the dissertation entitled


“Formulation Development and Evaluation of
Orodispersible Tablets of Proton Pump Inhibitor”
is a bonafide research work carried out by
Mr. Chaudhari Jitesh Jagdish submitted in
partial fulfillment for the award of the degree of
Master of Pharmacy in Pharmaceutics by the
Rajiv Gandhi University of Health Sciences,
Karnataka, Bangalore.

DATE: Mr. HARISH JAIN


PLACE: BANGALORE DIRECTOR,
EMBIOTIC LABORATORIES (P) LTD,
BANGALORE.
ENDORSEMENT BY THE HEAD OF THE DEPARTMENT

This is to certify that the dissertation entitled “Formulation


Development and Evaluation of Orodispersible Tablets of
Proton Pump Inhibitor” is a bonafide research work carried
out by Mr.Chaudhari Jitesh Jagdish submitted in partial
fulfillment for the award of the degree of
Master of Pharmacy in Pharmaceutics by the Rajiv
Gandhi University of Health Sciences, Karnataka,
Bangalore. This work was carried out by him in the library
and laboratories of Embiotic Laboratories (P) Ltd
Bangalore under the guidance of Dr. Gopal Muralidharan
department of pharmaceutics, Nargund College of
Pharmacy, Bangalore.

DATE: Dr. C. S. R. LAKSHMI


PLACE: BANGALORE HOD PHARMACEUTICS,
NARGUND COLLEGE OF PHARMACY,
BANGALORE-85.
ENDORSEMENT BY THE PRINCIPAL

This is to certify that the dissertation entitled “Formulation


Development and Evaluation of Orodispersible Tablets of
Proton Pump Inhibitor” is a bonafide research work carried
out by Mr.Chaudhari Jitesh Jagdish submitted in partial
fulfillment for the award of the degree of
Master of Pharmacy in Pharmaceutics by the Rajiv
Gandhi University of Health Sciences, Karnataka,
Bangalore. This work was carried out by him in the library
and laboratories of Embiotic Laboratories (P) Ltd
Bangalore under the guidance of Dr. Gopal Muralidharan
department of pharmaceutics, Nargund College of
Pharmacy, Bangalore.

DATE: Dr. L .V. G. NARGUND


PLACE: BANGALORE PRINCIPAL,
NARGUND COLLEGE OF PHARMACY,
BANGALORE-85.
COPYRIGHT

DECLARATION BY THE CANDIDATE

I hereby declare that the Rajiv Gandhi University


of Health Sciences, Karnataka shall have the
rights to preserve, use and disseminate this
dissertation / thesis in print or electronic format for
academic / research purpose.

DATE: Mr. CHAUDHARI JITESH JAGDISH


PLACE: BANGALORE DEPARTMENT OF PHARMACEUTICS,
NARGUND COLLEGE OF PHARMACY,
BANGALORE-85.

© Rajiv Gandhi University of Health Sciences, Karnataka.


Dedicated to
Aai ani Papa
for their Love
&
Support
Acknowledgement
Behind every success there are lot many efforts, but efforts are fruitful due to hands making
the passage smoother. My vocabulary fails to express my esteemed regards, vast indebtedness and
sincere gratitude to my guide Dr. Gopal Muralidharan for his guidance, dedicated approach
and sustained interest at all the stages of this research and thesis work. I would also like to thanks
my co-guide Mr. Harish Jain for his personal interest in this research work and providing us a
chance to perform it in well equipped laboratories of Embiotic Laboratories (P) Ltd.
Words alone no way shall amply my deepest gratitude for Dr. C. S. R. Lakshmi
for providing quality advice which added new dimensions to my research work.
I would like to express my deepest respect to Dr. L. V. G. Nargund, Principal,
Nargund College of pharmacy, Bangalore for his enduring care and support.
I would like to express my heartfelt thanks to Prof. C. R. Mahendra Shetty, Prof.
Y. R. Shivaraj, Asst. prof. Mrs. Rama Rajesha, Asst. prof. Mrs. Preeti Karwa,
Lect. Mrs. Jayanthi A and Lect. Mr. Atul Kakade for their precious guidance.
I am immensely grateful to Asst. prof. Mrs.C. D. Saraswathi, Prof. Mrs.
Ritu Kimbahune and Lect. Mrs. Prachi kabra for analyzing me & giving me moral
support. I am also thankful to all the teaching and non teaching staff of Nargund college of
Pharmacy for being supportive to me.
I would like to extend my deepest love towards my Bachelor’s College “Mula
Education Society College of Pharmacy, Sonai” and my School/College “Tarapur
Vidya Mandir & Juniors College, Boisar” for strengthening the pillars of my
fundamental knowledge which is a source of motivation for me and will remain so forever.
Special thanks to all my Friends, Colleagues, Sniors, Juniors and to all those who
have shared some special movements with me; really you all have made my memories special.
Life can’t be imagined without my parents and all my family members; they have always
been my strengths through thick and thin and have always encouraged me to give my best.

DATE:
PLACE: BANGALORE Mr. Chaudhari Jitesh Jagdish
List of Abbreviations

λmax : Lambda max

µg : microgram

Abs : Absorbance

ACH : Acetyl choline

AMP : Adenosine mono phosphate

AUC : Area under curve

BP : British Pharmacopoeia

CCS : Croscarmellose sodium

CI : Carr‘s Index

Cocn. : Concentration

cm : Centimeter

CNS : Central nervous system

CP : Crospovidone

CPDR : Cumulative percent drug release

DDS : Drug delivery system

et al. : and others

FC : Formulation code

FDA : Food and Drug administration

FDT : Fast dispersible tablets

Fig. : Figure

FTIR : Fourier transformed infrared spectroscopy

GERD : Gastroesophageal Reflux disease


GIT : Gastrointestinal tract

gm : Gram

H+ : Hydrogen ion

HCL : Hydrochloric acid

HPLC : High performamce liquid chromatography

HR : Hausners Ratio

IP : Indian Pharmacopoeia

IR : Infra-red

K+ : Potassium ions

KBr : Potassium bromide

KHCO3 : Potassium bicarbonate

L-HPC : Hydroxy propyl cellulose low substituted

LBD : Lose bulk density

LFDT : Lansoprazole fast disintegrating tablet

M : Moles

Mannitol DC : Directly compressible Mannitol

MDDDS : Mouth dissolving drug delivering system

mins : Minutes

ml : millilitre

mm : millimetre

mg : Milligram

NaHCO3 : Sodium bicarbonate

ODDs : Oral drug delivery system


ODTs : Orodispersible tablets

OrDTs : Orally disintegration tablets

pH : Negative logarithm of hydrogen ion concentration

PhEur : European Pharmacopoeia

PPIs : Proton pump inhibitors

rpm : revolutions per minute

r2 : Correlation factor

RDGs : Rapid disintegrating granules

RT : Room temperature

RH : Relative humidity

Sec. : Second

SSF : Sodium steryl fumerate

SSG : Sodium starch glycolate

TAG : Treated agar powder

t½ : Time required to reduce the amount to its half

TBD : Tapped bulk density

USP : United States of Pharmacopoeia

UV : Ultra Violet
ABSTRACT

BACKGROUND AND OBJECTIVE:

Proton pump inhibitors are benzimidazole substitutions exhibiting potent and long-

lasting inhibition of gastric acid secretion by selective interaction with the gastric proton

pump (K+/H+ -ATPase) in the parietal cell secretory membrane.

Proton pump inhibitors have low bioavailability after oral administration, since they

undergo degradation very rapidly in the stomach followed by first- pass metabolism in the

liver. Thus attempts such as inclusion complex of proton pump inhibitors with

cyclodextrin, have been made, to improve their bioavailability. Omeprazole rectal

suppository as an alternative dosage form has also been tried; however they yielded

unsatisfactory results.

Most elderly patients, children, patients with dysphagia, have difficulty swallowing

conventional tablets or capsules. Mainly, proton pump inhibitors are available as enteric

coated pellets filled in capsules or compressed into tablets so instant relief is not achieved;

hence a need exists for a relatively fast acting orodispersible tablet form.

METHODS:

The tablets were prepared by using different approaches like superdisintegrant

addition method, combination of different superdisintegrants method, sublimation method,

a combination of both superdisintegrants and sublimationmethods, and using treated

natural gums as superdisintegrants. They were then evaluated for pre and post compression

parameters.
RESULTS:

Tablets were evaluated for general appearance, content uniformity, hardness,

friability, taste evaluation, mouth feel and in vitro dissolution studies. More than 90% of

drug was released from almost all the formulations within 10 min. Further formulations

were subjected to accelerated stability studies for 90 days. Tablets showed no appreciable

changes with respect to taste, disintegration and dissolution profiles.

INTERPRETATION AND CONCLUSION:

Results of this study indicate among the superdisintegrants tried, crospovidone

performed the best. Crospovidone (3% and 5%) showed good similarity with marketed

preparation. Bicarbonate can be used as buffer for stabilizing the drugs which are degraded

in acidic pH.

KEYWORDS:

Proton pump inhibitors; Pantoprazole sodium, Superdisintegrants; Orodispersible tablets;

Subliming agents.
Table of Contents
CHAPTER PAGE
TABLE OF CONTENTS
NO. NO.

LIST OF TABLES
LIST OF FIGUERS
1 INTRODUCTION 1

1.1 History 1

1.2 Oral route 2

1.2.1 Drawbacks of conventional tablets and capsules 4

1.3 Orodispersible tablets 4

1.3.1 Salient Features of Orodispersible tablets 5

1.3.2 An ideal ODTs should meet the following criteria 6

1.3.3 Advantages of Orodispersible tablets 6

1.4 Tablet disintegrants 7

1.4.1 Mechanism of tablet disintegration 8

1.4.1.1 Disintegration by capillary action 8

1.4.1.2 Disintegration by heat of wetting (air expansion) 9

Disintegration due to disintegrating particle-particle repulsive


1.4.1.3 9
forces

1.4.1.4 Disintegration by swelling 9

1.4.1.5 Disintegration by enzymatic reaction 10

1.4.1.6 Disintegration due to deformation 11

1.4.1.7 Disintegration due to release of gases 11

1.5 Techniques for preparing Orodispersible tablets 12

1.5.1 Freeze drying / lyophilisation 12

1.5.2 Tablet Moulding 13

1.5.3 Spray Drying 14


1.5.4 Direct Compression 14

1.5.4.1 Superdisintegrants 14

1.5.4.2 Sugar Based Excipients 14

1.5.5 Mass-Extrusion 15

1.5.6 Cotton Candy Process 15

1.5.7 Sublimation 16

1.5.8 Nanonization 17

1.5.9 Fast Dissolving Films 17

1.6 Patented technologies for Orodispersible tablets 18

1.6.1 Zydis Technology 18

1.6.2 Durasolv Technology 18

1.6.3 Orasolv Technology 19

1.6.4 Flash Dose Technology 19

1.6.5 Wow tab Technology 19

1.6.6 Flash tab Technology 20

1.7 Future perspective 21

1.8 Proton pump inhibitors and their mechanism of action 22

1.8.1 Chemistry 24

1.8.2 Stomach 25

1.8.2.1 Anatomy of the Stomach 25

1.8.2.2 Histology of the Stomach 26

1.8.2.3 Mechanical and Chemical Digestion in the Stomach 27

1.8.2.4 Physiology of gastric secretion 28

1.9 Mode of action 30

1.10 Therapeutic uses 31

1.10.1 Duodenal Ulcer 31

1.10.2 Gastric Ulcers 32

1.10.3 Helicobacter Pylori Associated Duodenal Ulcer 32


1.10.4 Symptomatic Gastroesophegal reflux disease 32

1.10.5 Reflux Esophagitis 32

1.10.6 Pharmacokinetics of Proton Pump Inhibitors 33

1.10.7 Absorption and Distribution 33

1.10.8 Metabolism 34

1.11 Need for the Development of Orodispersible tablets 36

2 OBJECTIVE 37

2.1 Objectives of the present research work 37

2.2 Why only Proton Pump Inhibitors 38

3 REVIEW OF LITERATURE 39

4 METHODOLOGY 56

4.1 Plan of work 56

4.2 Materials used 57

4.2.1 Proton Pump Inhibitors 58

4.2.2 Excipients Profile 64

4.2.2.1 Crospovidone 64

4.2.2.2 Croscarmelose sodium 65

4.2.2.3 Sodium Starch Glycolate 66

4.2.2.4 Hydroxypropyl Cellulose, Low-Substituted 67

4.2.2.5 Starch Pregelatinized 68

4.2.2.6 Sodium Bicarbonate 69

4.2.2.7 Potassium Bicarbonate 70

4.2.2.8 Tag Powder (Treated Agar Powder) 71

4.2.2.9 Guar Gum 72

4.2.2.10 Menthol 73

4.2.2.11 Thymol 74

4.2.2.12 Camphor 75

4.2.2.13 Directly compressible Mannitol 76


4.2.2.14 Aspartame 77

4.2.2.15 Talc 78

4.2.2.16 Sodium Stearyl Fumarate 79

4.3 Instruments 80

4.4 Studies under taken 81

4.4.1 Preformulation studies 81

4.4.1.1 Identification of Pantoprazole 82

4.4.1.1.1 Melting point determination 82

4.4.1.1.2 Infrared absorption spectrum 82

4.4.1.2 Preparation of standard calibration curve 82

4.4.1.2.1 Preparation of standard calibration curve of Pantoprazole 82


sodium in 0.1 N Hydrochloric acid

4.4.1.2.2 Preparation of standard calibration curve of Omeprazole 83


sodium in 0.1 N Hydrochloric acid

4.4.1.3 Compatibility studies of drug and polymers 84

4.4.1.3.1 FTIR Studies 84

4.4.2 Post formulation Studies 84

4.4.2.1 Formulation of Orodispersible tablets of Pantoprazole Sodium 84

4.4.2.1.1 Preparation of Orodispersible tablets using Superdisintigrant 85


addition method

Preparation of Orodispersible tablets using combination of 85


4.4.2.1.2
superdisintegrants and sublimation method
Preparation of Orodispersible tablets using Sublimation
4.4.2.1.3 86
method

Preparation of Orodispersible tablets using combination of


4.4.2.1.4 86
superdisintegrants and sublimation method

Preparation of Orodispersible tablets using treated natural


4.4.2.1.5 87
gums to be used as Superdisintegrants

4.5 Evaluation of tablets 91

4.5.1 Pre-compression Parameters 91


4.5.1.1 Angle of Repose 91

4.5.1.2 Bulk Density 92

4.5.1.3 Carr‘s Compressibility Index 93

4.5.1.4 Hausners Ratio 93

4.5.2 Post-Compression Parameters 94

4.5.2.1 Shape and colour 94

4.5.2.2. Uniformity of thickness 94

4.5.2.3 Hardness test 94

4.5.2.4 Friability test 95

4.5.2.5 Weight variation test 95

4.5.2.6 Drug Content Uniformity 96

4.5.2.7 In vitro disintegration time 97

4.5.2.8 In vitro dissolution studies 98

4.5.2.9 Stability studies 101

4.5.2.10 Similarity factor 101

5 RESULT 103

5.1 Identification of Pantoprazole Sodium 103

5.1.1 FTIR studies 103

5.2 Standard calibration curve 107

5.2.1 Standard calibration curve of Pantoprazole Sodium 107

5.2.2 Standard calibration curve of Omeprazole 108

5.3 Evaluation 111

5.3.1 Pre compression evaluation parameters 111

5.3.2 Post compression evaluation parameters 113

5.3.3 Disintegration time 115

5.3.4 Drug content 117


5.3.5 Drug dissolution profile 118

5.3.5.1 Dissolution drug profile of Orodispersible tablet formulations 119


prepared by superdisintegrant addition method

5.3.5.2 Dissolution profile study of Orodispersible tablet formulations 120


prepared by combination of different superdisintegrants
5.3.5.3 Dissolution profile of reference marketed product 122

5.3.5.4 Comparision of dissolution profile between the selected F4 123


and F3 formulations with marketed OMEZ INSTA
5.3.6 Similarity factor 125

5.4 Stability studies 125

6 DISCUSSION 126

6.1 Identification of Pantoprazole Sodium 126

6.1.1 Melting Point Determination 126

6.1.2 Solubility 127

6.2 Standard calibration curve 127

6.2.1 Standard Calibration Curve of Pantoprazole Sodium 128

6.2.2 Standard Calibration Curve of Omeprazole Sodium 128

6.3 Compatibility studies 129

6.3.1 FTIR Studies 129

6.4 Precompression Parameters 130

6.4.1 Loose Bulk Density 130

6.4.2 Tapped Bulk Density 130

6.4.3 Angle of Repose 130

6.4.4 Carr‘s Index 131

6.4.5 Hausners Ratio 131

6.5 Formulation of Orodispersible tablets 131

6.6 Modification of the dissolution apparatus 132

6.7 Quantity of buffer 134

6.8 Evaluation of tablets 135


6.8.1 Shape of the tablets 135

6.8.2 Colour of the tablets 135

6.8.3 Thickness 135

6.8.4 Hardness test 135

6.8.5 Friability Test 135

6.8.6 Weight Variation Test 135

6.8.7 Drug Content Uniformity 136

6.9 In vitro disintegration test 136

6.10 In vitro Dissolution Studies 137

6.11 Accelerated Stability Study 138

7 CONCLUSION 139

8 SUMMARY 141

9. BIBLIOGRAPHY 143

10. ANNEXURE 150


List of Tables
Table
Tables Page No.
No.
1.4.1.5 10
List of enzymes and their use for the disintegration of tablets

1.6 Marketed products along with the technology used, their 20


inventers and the active ingradients present
4.2 Materials used with their trade and their manufacturers or 57
suppliers
4.2.2.1 64
Crospovidone
4.2.2.2 65
Croscarmelose Sodium
4.2.2.3 66
Sodium Starch Glycolate
4.2.2.4 Hydroxypropyl Cellulose, Low-Substituted 67

4.2.2.5 Starch Pregelatinized 68

4.2.2.6 Sodium Bicarbonate 69

4.2.2.7 Potassium Bicarbonate 70

4.2.2.8 Tag Powder, Agar 71

4.2.2.9 Guar Gum 72

4.2.2.10 Menthol 73

4.2.2.11 Thymol 74

4.2.2.12 Camphor 75

4.2.2.13 Directly compressible Mannitol 76

4.2.2.14 Aspartame 77

4.2.2.15 Talc 78

4.2.2.16 Sodium Stearyl Fumarate 79

4.3 Instruments used for the research work 80

Formulations of Orodispersible tablets using superdisintegrant


4.4.2.1.1 addition method 88
4.4.2.1.2 Formulations of Orodispersible tablets using combination of 89
superdisintegrants
4.4.2.1.3 Formulations of Orodispersible tablets using sublimation 89
method
4.4.2.1.4 Formulations of Orodispersible tablets using a combination of 90
superdisintegrants and subliming agent
4.4.2.1.5 Formulations of Orodispersible tablets using natural gums as 90
superdisintegrants
4.5.1.1 Relationship between Angle of Repose () and flow properties. 91

4.5.1.3 Grading the powders for their flow properties according to 93


Carr‘s Index

4.5.1.4 Grading the powders for their flow properties according to 94


Hausner Ratio
4.5.2.4 Acceptable limit of Friability 95

4.5.2.5 Percentage deviation in weight variation 96

4.5.2.8 Summary of general dissolution conditions 99

5.1.1.1 Different IR peaks for Pantoprazole sodium 104

5.1.1.2 Different IR peaks for formulation code F4 105

5.1.1.3 Different IR peaks of formulation code F3 106

5.2.1 Calibration Curve of Pantoprazole sodium in 0.1N 107


Hydrochloric acid
5.2.2a Concentration of Omeprazole in Omeprazole sodium 109

5.2.2b Calibration Curve of Omeprazole in 0.1N Hydrochloric acid 109

Evaluation of powder blend prepared by superdisintegrant


5.3.1.1 111
addition method

Evaluation of powder blend prepared by combination of


5.3.1.2 112
different superdisintegrants

5.3.1.3 Evaluation of powder blend prepared by sublimation method 112

Evaluation of powder blend prepared by combination of


5.3.1.4 112
superdisintegrants and sublimation method

5.3.1.5 Evaluation of precompression powder blend prepared by 112


treated natural gums used as Superdisintegrants

Evaluation of Orodispersible tablets prepared by using


5.3.2.1 113
superdisintegrant addition method

Evaluation of Orodispersible tablet formulations prepared by


5.3.2.2 114
using combination of different superdisintegrants

5.3.2.3 Evaluation of Orodispersible tablet formulations prepared by 114


using Sublimation method

Evaluation of Orodispersible tablet formulations prepared by


5.3.2.4 using combination of superdisintegrants and sublimation 114
method

5.3.2.5 Evaluation of Orodispersible tablet formulations prepared by 115


using treated natural gums used as superdisintegrants.
5.3.3 In vitro Disintegration Time 116

5.3.4 Drug Content 117

5.3.5.1 Cumulative percent drug release from Orodispersible tablets 119


prepared by superdisintegrant addition method

Cumulative percent drug release from Orodispersible tablet


5.3.5.2 formulations prepared by combination of different 120
superdisintegrants
5.3.5.3 Dissolution profile of OMEZ INSTA 122

Comparative table showing cumulative percent drug release of


5.3.5.4 the selected formulations F4 and F3 with marketed formulation 123
OMEZ INSTA
5.3.6 Similarity factor of formulation F4 and F3 125

5.4 Stability studies 125/


List of Figures
Figure
Figure Page No.
No.
1.2 Different types of oral drug delivery systems 3

1.4 8
Common steps in tablet disintegration
1.4.1.2 10
Disintegration of tablet by wicking and swelling
1.4.1.6 11
Disintegration by deformation and repulsion
1.4.1.7 12
Release of gas during tablet disintegration

1.5.6 Steps involved in manufacturing of Orodispersible tablets by 16


sublimation
1.8.1.1 Structure of Omeprazole 24

1.8.1.2 Structure of Lansoprazole 24

1.8.1.3 Structure of Pantoprazole 24

1.8.1.3 Structure of Rabeprazole 24

A-Inhibition of Gastric H+/K+-ATPase

1.8.2.4 30
B- Conversion of Omeprazole to a sulfenamide in the acidic
secretory canaliculi of the Parietal cell
1.9 Mode of action of Proton pump Inhibitors 31

4.2.1 Chemical Structure of Pantoprazole Sodium 58

4.5.2.7 Method used for the disintegration of the Orodispersible tablets 98

4.5.2.8 Modification done in the dissolution apparatus 100

5.1.1.1 FTIR scan of Pantoprazole sodium 104

5.1.1.2 FTIR scan of Formulation code F4 105


5.1.1.3 FTIR scan of Formulation code F3 106

5.2.1a Calibration curve of Pantoprazole sodium in 0.1N Hydrochloric 107


acid

5.2.1b Ultra violet scan of Pantoprazole sodium in 0.1 N Hydrochloric 108


acid
5.2.2 Calibration curve of Omeprazole in 0.1N Hydrochloric acid 110

5.3.5.1 Cumulative percent drug release from Orodispersible tablet 120


formulations prepared by superdisintegrant addition method

5.3.5.2 Cumulative percent drug release from Orodispersible tablet 121


prepared by combination of different superdisintegrants

5.3.5.3 Cumulative percent drug release of OMEZ INSTA which was 123
taken as standard

5.3.5.4 Cumulative percent drug release of the best formulation F3, F4 124
and standard formulation
6.1.2 Solubility of drug in different medium 127

6.5 Study performed in 500 ml of 1.2 pH of Omez Insta, F4 and F3 133


Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

1. INTRODUCTION
1.1 HISTORY

Pharmacy is the art and science of drug preparation and dispensing.

Pharmaceutics is a branch of pharmacy which deals mainly with the formulation and

development of a dosage forms. It has contributed tremendously either directly or

indirectly to the growth of medical science. It is rightly said by Isaac Newton that ‘If you

have to see further it’s only by climbing on the shoulder of a giant’; in the recent past

unbelievable advances in the field of medical sciences have occurred, most of which

some might have not been thought of a decade back. This was made possible by some

simple but tremendously innovative achievements in the field of pharmacy.

Medicine is an art that has been practiced since time immemorial whose exact

start cannot be predicted as its history is routed right from the development of human

civilization and is continued till now. The use of herbs and natural medicaments to

relieve pain or to aid the sick in coping with their afflictions has been a part of all

societies. In the Western world, medicine has developed since the time of the Greeks and

Romans. The Hippocratic Oath reminds us of this nearly 2500-year history. Much prior

to the modern day allopathic medicine, others systems like the oldest documented system

of medicine- Ayurveda as well as Unani, and Siddha existed. However, the progress of

medicine has been very different from that of many other arts within society. It has come

of age after an incredibly long maturation period. As a function capable of offering a

successful treatment for a human ailment, medicine is very much a development of the

last 100–150 years. Indeed, the major advances have come in the last 50–75 years.1

Dept of Pharmaceutics, Nargund College of Pharmacy, Bangalore Page1


Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

It is a triumph of modern pharmaceutics that most of the people do not give a

thought to the difference between a white powder and a tablet, and think that ―a drug is a

drug is a drug‖. This huge presumption is doubtless, because we do not anymore make

pharmaceutical formulation ourselves, and precious few of us have ever understood that

complicated process. However, as suggested by A. Fox ―A drug is not a drug is not a

drug‖ because when administered to a human being, in the general case, it contains

numerous things which we might have not even thought off.1

1.2 ORAL ROUTE

The oral route of drug administration is the most important and convenient

method of administering drug. It is probable that at least 90% of all the drugs used to

produce systemic effect are administered by the oral route. When a new drug is

discovered the pharmaceutical company makes every effort to ensure that the drug can be

so formulated that it is capable of being administered orally. If it cannot be administered

by oral route, and should a more complex parentral route be the only alternative, then the

drug is primarily relegated for administration in a hospital setting or physician‘s office. If

self administration of drugs cannot be achieved, the sales of the drug may constitute only

a small fraction what the market would be otherwise.2

Tablets and capsules have emerged as the most popular solid oral dosage forms

used today. This includes conventional and controlled-release tablets as well as hard and

soft gelatin capsules.2 Tablet formulation and design may be described as the process

whereby the formulator ensures that the correct amount of the active drug in the right

form is delivered at or over the proper time at the proper rate and in the desired location,

while having its chemical integrity protected to that point.3

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Fig. No. 1.2 Different types of oral drug delivery systems (ODDs)

By comparison, liquid oral dosage forms, such as syrups, suspensions, solutions,

and elixirs are usually designed to contain one dose of medication in 5 to 30 ml. Such

dosage measurements are typically contributing an error ranging from 20 to 50% when

the drug is self-administered by the patient. However, tablets and capsules have the

advantage of being unit dosage forms in which one usual dose of the drug has been

accurately placed in it. 2

However most elderly patients, children, and patients with dysphagia have

difficulty in swallowing conventional tablets and hard gelatin capsules, and therefore do

not take medication as prescribed by physicians. It is estimated that 35% of the general

population, 30 to 40% of elderly nursing home patients, and 25 to 50% of patients

hospitalized for acute neuromuscular disorders and head injuries have dysphagia. The

main causes of dysphagia include esophageal disorder such as achalsia, Gastro

Esophageal Reflux Disease GERD, cardiovascular conditions such as aneurysm,

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autoimmune diseases such as Sjondrome Sygren‘s, Auto Immune Deficiency syndrome,

(AIDS). Thyroid surgery, radiation therapy to head and neck or oral cavity, and other

neurological diseases such as cerebral palsy etc.2

1.2.1 Drawbacks of conventional tablets and capsules

Ghosh et al.4 have described a survey conducted in patients having difficulty in

swallowing tablets and identified the reasons for this difficulty. More than 26 percent of

patients reported problems in swallowing tablets. Prominent complaints were size of the

tablet, surface of the tablet, forms of tablets, taste of the tablets. Twice as many women as

men experienced swallowing problems. Paediatric and geriatric patients in particular

experienced the greatest difficulty in swallowing tablets as well as people who are ill and

supine in bed and those patients who are busy travelling without having asses to water

than younger patients in swallowing tablets.

1.3 ORODISPERSIBLE TABLETS

ODTs are becoming increasingly sophisticated as pharmaceutical scientists

acquire a better understanding of the physicochemical and biochemical parameters

pertinent to their performance. Recent advances in novel drug delivery (NDDS) aim to

enhance safety and efficacy of drug molecule by formulation and to achieve better patient

compliance. One such approach is orally disintegrating tablets (OrDTs) which has gained

considerable attention as a preferred alternative to conventional tablets and capsules over

the past three decades.

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Products of ODT technologies entered the market in the 1980s and have grown

steadily in demand, and their product pipelines are rapidly expanding. New ODT

technologies address many pharmaceutical and patients needs, ranging from enhanced

life-cycle management to convenient dosing for paediatric, geriatric, and psychiatric

patients with dysphagia. The mouth dissolving tablets (MDT) or ODTs by overcoming

the drawback associated with conventional tablets. These tablets disintegrate/dissolve/

disperse in saliva within few seconds.5 USFDA has defined OrDTs tablet as ―A solid

dosage form containing medicinal substances, which disintegrate rapidly, usually within a

matter of seconds, when placed upon the tongue‖.

Recently European Pharmacopoeia also adopted the term ―ODT‖ as a tablet that is

intended to be placed in the mouth where it disperses rapidly before swallowing. These

dosage forms dissolve or disintegrate in the patient‘s mouth within 15 seconds to 3

minutes without the need of water or chewing.6

Fast dissolve, quick dissolve, rapid melt, quick disintegrating, mouth dissolving,

orally disintegrating, orodispersible, melt-in-mouth, tablets etc are some of the terms

which are used to refer to this unique form of drug delivery, which has many advantages

over the conventional oral solid dosage forms.7

1.3.1 Salient Features of Orodispersible Tablets

The performance of ODTs depends on the technology used during their

manufacture. The necessary property of such tablets is the ability to disintegrate rapidly

and disperse or dissolve in saliva, thereby obviating the need for water. Various

technologies have been developed that enable ODT to perform this unique function.

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1.3.2 An ideal Orodispersible tablet should meet the following criteria

1) Ease of administration to the patient who cannot swallow, and patient who refuse

to swallow such as paediatric, geriatric and psychiatric patients.

2) Ability to be swallowed without water which is highly convenient for patients

who are travelling or when immediate access to water is difficult.

3) Rapid dissolution and absorption of the drug, which will produce quick onset of

action.

4) Result in an increase in bioavailability compared to conventional drugs.

5) Have sufficient strength to withstand the rigors of the manufacturing process and

post manufacturing handling.

6) Exhibit low sensitivity to environmental conditions such as humidity and

temperature.

7) Be easily adaptable for manufacture using existing processing and packaging

machinery.

8) Good mouths feel to change the perception of medication as bitter pill particularly

in paediatric patients.

1.3.3 Advantages of Orodispersible tablets

1) Improved safety since the risk of choking or suffocation during oral

administration seen with conventional formulations is overcome.

2) New business opportunity like product differentiation, product promotion, patent

extensions and life cycle management.

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3) Utility in cases such as motion sickness, sudden episodes of allergic attack or

coughing, where an ultra rapid onset of action required.

4) Stability for longer duration of time, since the drug remains in solid dosage form

till it is consumed.

5) Cost effective manufacturing. 8,9,6,7.

However it should be noted that high drug loading is possible in case of ODTs.

1.4 TABLET DISINTEGRANTS

For a drug to be readily absorbable by the body, it has first to be in solution. For

most tablets, the first important step toward solution is breakdown of the tablet into

smaller particles or granules, a process known as disintegration as specified in the

USP/NF. Before a tablet dissolves, it has to disintegrate first, unless the tablet is

designed for quick surface erosion. The materials used as disintegrants include starches,

agar, amylose, cellulose and its derivatives, gum and its derivatives, gelatin, resins, and

silicone compounds.

Research has established that one should not automatically expect a correlation

between disintegration and dissolution. However, since the dissolution of a drug from the

fragmented tablet appears to control partially or completely the appearance of the drug in

the blood, disintegration is still used as a guide to the formulator in the preparation of an

optimum tablet formula and as an in-process control test to ensure batch-to-batch

uniformity.2

In the tablet disintegration process, several factors may affect the disintegration.

They include the rate of water absorption, porosity of the tablet, processing parameters,

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and effect of active ingredients, surfactants, binders, and lubricants. Fast disintegration

always requires fast absorption of water into the centre of the tablet. Thus, having open

pore structures inside the tablets is very important for making fast dissolving tablets.6

Fig. No. 1.4 Common steps in tablet disintegration

1.4.1 Mechanism of tablet disintegration

The tablet breaks to primary particles by one or more of the mechanisms described

below:-

1.4.1.1 Disintegration by capillary action10

Disintegration by capillary action is always the first step. When tablets are placed

in suitable aqueous medium, the medium penetrates into the tablet and replaces the air

adsorbed on the particles, which weakens the intermolecular bond and breaks the tablet

into fine particles. Water uptake by tablet depends upon hydrophilicity of the drug

excipient and on tableting conditions. For disintegration by capillary action maintenance

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of porous structure and low interfacial tension towards aqueous fluid is necessary to help

disintegration by creating a hydrophilic network around the drug particles.

1.4.1.2 Disintegration by heat of wetting (air expansion)10

When disintegrants with exothermic properties gets wetted, localized stress is

generated due to capillary air expansion, which helps in disintegration of tablet. This

explanation, however, is limited to only a few types of disintegrants and cannot describe

the action of most modern disintegrating agents.

1.4.1.3 Disintegration due to disintegrating particle-particle repulsive forces10

Another mechanism of disintegration attempts to explain the swelling of tablet

made with ‗non-swellable‘ disintegrants. Guyot-Hermann has proposed a particle

repulsion theory based on the observation that nonswelling particle also cause

disintegration of tablets. The electric repulsive forces between particles are the

mechanism of disintegration and water is required for it. Researchers found that repulsion

is secondary to wicking.

1.4.1.4 Disintegration by swelling10

Perhaps the most widely accepted general mechanism of action for tablet

disintegration is swelling Tablets with high porosity show poor disintegration due to lack

of adequate swelling force. On the other hand, sufficient swelling force is exerted in the

tablet with low porosity. It is worthwhile to note that if the packing fraction is very high,

fluid is unable to penetrate in the tablet and disintegration is again slows down.

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Fig. No. 1.4.1.4 Disintegration of tablet by wicking and swelling

1.4.1.5 Disintegration due enzymatic reaction

Enzymes presents in the body could act as disintegrants. By destroying the

binding action of binders some of the enzymes which act on the binders are listed in the

Table1 shown below.

Table no. 1.4.1.5 List of enzymes and their use for the disintegration of tablets
Enzymes Binder

Amylase Starch

Protease Gelatin

Cellulose Cellulose and its derivatives

Invertase Sucrose

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1.4.1.6 Disintegration due to deformation

Hess et al. had proved that during tablet compression, disintegrated particles get

deformed and these deformed particles get into their normal structure when they come in

contact with aqueous media or water. Occasionally, the swelling capacity of starch was

improved when granules were extensively deformed during compression. This increase in

size of the deformed particles produces a faster breakup of the tablet. This may be a

mechanism of starch and has only recently begun to be studied.

Fig. No. 1.4.1.6 Disintegration by deformation and repulsion

1.4.1.7 Disintegration due to release of gases 10

Carbon dioxide released within tablets on wetting due to interaction between

bicarbonate or carbonate with citric acid or tartaric acid. The tablet disintegrates due to

generation of pressure within the tablet. This effervescent mixture is used when it is

desired to formulate very rapidly dissolving tablets or fast disintegrating tablet. As these

disintegrants are highly sensitive to small changes in humidity level and temperature,

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strict control of environment is required during manufacturing of the tablets. The

effervescent blend is either added immediately prior to compression or can be added in to

two separate fraction of formulation.

Fig. No. 1.4.1.7 Release of gas during tablet disintegration

1.5. TECHNIQUES FOR PREPARING ORODISPERSIBLE TABLETS


Some of the techniques reported for the formulation of mouth ODTs are described below:

1.5.1. Freeze drying / lyophilisation11

Freeze drying/ lyophilisation are the process in which water is sublimed from the

product after it is frozen. This technique creates an amorphous porous structure that can

dissolve rapidly. Briefly, the procedure involves dispersion of the active drug and

aqueous solution of a carrier/polymer which is poured on the walls of preformed blister

packs. The trays holding the blister packs are then passed through liquid nitrogen freezing

tunnel to freeze the drug solution or dispersion. The frozen blister packs are next placed

in refrigerated cabinets to continue the freeze-drying. After freeze-drying the aluminium

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foil backing is applied on a blister-sealing machine. Finally the blisters are packaged and

shipped. The freeze-drying technique has demonstrated improved absorption and increase

in bioavailability. The major disadvantages of lyophillization technique are that it is

expensive and time consuming; fragility makes conventional packaging unsuitable for

these products and poor stability under stressed conditions.

1.5.2 Tablet Moulding

Moulding process is of two kinds; solvent method and heat method. Solvent

method involves moistening the powder blend with a hydro alcoholic solvent followed by

compression at low pressures in moulded plates to form a wetted mass (compression

moulding). The solvent is then removed by air-drying. The tablets manufactured in this

manner are less compact than compressed tablets and posses a porous structure that

hastens dissolution. The heat moulding process involves preparation of a suspension that

contains a drug, agar and sugar (e.g. mannitol or lactose) and pouring the suspension in

the blister packaging wells, solidifying the agar at the room temperature to form a jelly

and drying at 30°C under vacuum. The mechanical strength of moulded tablets is a matter

of great concern. Binding agents, which increase the mechanical strength of the tablets,

need to be incorporated. Taste masking is an added problem to this technology.

The taste masked drug particles are prepared by spray congealing a molten

mixture of hydrogenated cottonseed oil, sodium carbonate, lecithin, polyethylene glycol

and an active ingredient into a lactose based tablet triturate form. Compared to the

lyophillization technique, tablets produced by the moulding technique are easier to scale

up for industrial manufacture.

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1.5.3 Spray Drying 12

In this technique, gelatin can be used as a supporting agent and as a matrix,

mannitol as a bulking agent and sodium starch glycolate (SSG) or crosscarmellose

sodium (CCS) or Crospovidone (CP) are used as superdisintegrants. Tablets

manufactured from the spray-dried powder have been reported to disintegrate in less than

20 seconds in aqueous medium. The formulation contained bulking agent like mannitol

and lactose, a superdisintegrant like SSG & CCS and acidic ingredient (citric acid) and/or

alkaline ingredients (e.g. sodium bicarbonate). This spray-dried powder, which

compressed into tablets showed rapid disintegration and enhanced dissolution.

1.5.4 Direct Compression

Direct compression represents the simplest and most cost effective tablet

manufacturing technique. This technique can now be applied to preparation of ODT

because of the availability of improved excipients especially superdisintegrants and sugar

based excipients.

1.5.4.1 Superdisintegrants: Many orally disintegrating tablet technologies are based on

direct compression, the addition of superdisintegrants principally affects the rate

of disintegration and hence the dissolution. The presence of other formulation

ingredients such as water-soluble excipients and effervescent agents further

fastens the process of disintegration.

1.5.4.2 Sugar Based Excipients: This is another approach to manufacture ODT by direct

compression. The use of sugar based excipients especially bulking agents like

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dextrose, fructose, isomalt, lactilol, maltilol, maltose, mannitol, sorbitol, starch

hydrolysate, polydextrose and xylitol, which display high aqueous solubility and

sweetness, and hence impart taste masking property and a pleasing mouth feel.

Mizumito et al. have classified sugar-based excipients into two types on the basis

of moulding and dissolution rate.

Type1 Saccharides (lactose & mannitol): low mouldability but high dissolution rate.

Type2 Saccharides (maltose & maltilol): high mouldability and low dissolution rate.

1.5.5 Mass-Extrusion 13, 14

This technology involves softening the active blend using the solvent mixture of

water- soluble polyethylene glycol and methanol and subsequent expulsion of softened

mass through the extruder or syringe to get a cylinder of the product into even segments

using heated blade to form tablet. The dried cylinder can also be used to coat granules for

bitter drugs and thereby achieve taste masking.

1.5.6 Cotton Candy Process

The flashdose is a mouth dissolving DDS (MDDDS) manufactured using

Shearform technology in association with Ceform TI technology to eliminate the bitter

taste of the medicament. The Shearform technology is employed in the preparation of a

matrix known as ‗floss‘, made from a combination of excipients, either alone or with

drugs. The floss is a fibrous material similar to cotton-candy fibers, commonly made of

saccharides such as sucrose, dextrose, lactose and fructose at temperatures ranging

between 180–266°F. However, other polysaccharides such as polymaltodextrins and

polydextrose can be transformed into fibers at 30–40% lower temperature than sucrose.

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This modification permits the safe incorporation of thermo labile drugs into the

formulation. The tablets manufactured by this process are highly porous in nature and

offer very pleasant mouth feel due to fast solubilization of sugars in presence of saliva.

1.5.7 Sublimation

To generate a porous matrix, volatile ingredients are incorporated in the

formulation that is later subjected to a process of sublimation. Highly volatile ingredients

like ammonium bicarbonate, ammonium carbonate, benzoic acid, camphor, naphthalene,

urea, urethane and phthalic anhydride may be compressed along with other excipients

into a tablet. This volatile material is then removed by sublimation leaving behind a

highly porous matrix. Tablets manufactured by this technique have been reported to

usually disintegrate in 10-20 sec. Even solvents like cyclohexane; benzene can be used as

pore forming agents.

Fig. no. 1.5.6 Steps involved in manufacturing of ODTs by sublimation

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1.5.8 Nanonization

A recently developed Nanomelt technology involves reduction in the particle

size of drug to nanosize by milling the drug using wet-milling technique. The

nanocrystals of the drug are stabilized against agglomeration by surface adsorption on

selected stabilizers, which are then incorporated into MDTs. This technique is especially

advantageous for poorly water soluble drugs. Other advantages of this technology include

fast disintegration/dissolution of nanoparticles leading to increased absorption and hence

higher bioavailability and reduction in dose, cost effective manufacturing process,

conventional packaging due to exceptional durability and wide range of doses (up to 200

mg of drug per unit).

1.5.9 Fast Dissolving Films

It is a new frontier in MDDDS that provides a very convenient means of taking

medications and supplements. In this technique, a non-aqueous solution is prepared

containing water soluble film forming polymer (pullulan, carboxy methylcellulose,

hydroxypropyl methylcellulose, hydroxyl ethylcellulose, hydroxyl propylcellulose,

polyvinyl pyrrolidone, polyvinyl alcohol or sodium alginate, etc.), drug and other taste

masking ingredients, which is allowed to form a film after evaporation of solvent. In case

of a bitter drug, resin adsorbate or coated microparticles of the drug can be incorporated

into the film. This film, when placed in mouth, melts or dissolves rapidly, releasing the

drug in solution or suspension form. The features of this system include paper thin films

of size less than 2X2 inches, dissolution in 5 sec, instant drug delivery and flavoured after

taste.6

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1.6 PATENTED TECHNOLOGIES FOR ORODISPERSIBLE


TABLETS

1.6.1 Zydis Technology 15

Zydis formulation is a unique freeze dried tablet in which drug is physically

entrapped or dissolved within the matrix of fast dissolving carrier material. When zydis

units are put into the mouth, the freeze-dried structure disintegrates instantaneously and

does not require water to aid swallowing. The zydis matrix is composed of many material

designed to achieve a number of objectives. To impart strength and resilience during

handling, polymers such as gelatin, dextran or alginates are incorporated. These form a

glossy amorphous structure, which imparts strength. To obtain crystallinity, elegance and

hardness, saccharides such as mannitol or sorbitol are incorporated. Water is used in the

manufacturing process to ensure production of porous units to achieve rapid

disintegration while various gums are used to prevent sedimentation of dispersed drug

particles in the manufacturing process. Collapse protectants such as glycine prevent the

shrinkage of zydis units during freeze-drying process or long-term storage. Zydis

products are packed in blister packs to protect the formulation from moisture in the

environment.

1.6.2 Durasolv Technology 16, 17

Durasolv is the patented technology of Cima labs. The tablets made by this

technology consist of drug, filler and a lubricant. Tablets are prepared by using

conventional tabletting equipment and have good rigidity. These can be packaged into

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conventional packaging system like blisters. Durasolv is an appropriate technology for

product requiring low amounts of active ingredients.

1.6.3 Orasolv Technology 18

CIMA labs have also developed Orasolv Technology. In this system active

medicament is taste masked. It also contains effervescent disintegrating agent. Tablets are

made by direct compression technique at low compression force in order to minimize oral

dissolution time. Conventional blenders and tablet machine are used to produce the

tablets. The tablets produced are soft and friable.

1.6.4 Flash Dose Technology 19

Flash dose technology has been patented by Fuisz Nurofen meltlet, a new form of

ibuprofen as melt in mouth tablets (MIM) prepared using flash dose technology is the

first commercial product launched by Biovail Corporation. Flash dose tablets consist of

self-binding shear form matrix termed as ―floss‖. Shear form matrices are prepared by

flash heat processing.

1.6.5 Wow tab Technology 20

Wow tab technology is patented by Yamanouchi Pharmaceutical Co. WOW

means ―Without Water‖. In this process, combination of low mouldability saccharides

and high mouldability saccharides is used to obtain a rapidly melting strong tablet. The

active ingredient is mixed with a low mouldability saccharide (eg lactose, glucose, and

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mannitol) and granulated with a high mouldability saccharide (eg Maltose,

oligosaccharides) and compressed into tablets.11

1.6.6 Flash tab Technology 19,20

Prographarm laboratories have patented the Flash tab technology. Tablet prepared

by this system consists of an active ingredient in the form of micro crystals. Drug micro

granules may be prepared by using the conventional techniques like coacervation, micro

encapsulation and extrusion spheronisation. All the processing, utilized conventional

tabletting technology.

Table 1.6 Marketed products along with the technology used, their inventors and
the active ingredients present
Patent Basis of Technology developed Active Ingredient
Technology Technology by Company (Brand Name)
Zydia Lyophilization R.P.Scherer. inc Loratidine
Quicksolv Lyophilization Janssen Pharmaceutics Risperidone
Lyoc Lyophilization Farmalyoc Phloroglucinol Hydrate
Flashtab Direct compression Ethypharm Ibuprofen
Orasolv Direct compression Cima Labs, Inc. Paracetamol
Durasolv Direct compression Cima Labs, Inc Zolmitriptan
Wowtab Direct compression Yamanouchi Pharma Famotidine
Ziplets DC Microcaps Eurand International Ibuprofen
Advatab Diffuscap CR Tech. Eurand International Cetrizine
Tramadol
Flashdose Cotton Candy Fuisz Technology
hydrochloride
Micromask taste
Oraquick KV Pharm Hyoscyamine Sulfate
masking

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1.7. FUTURE PERSPECTIVE

With continued innovations in pharmaceutical excipients, one can expect the

emergence of more novel technologies for MDTs in the days to come. These innovations

may involve modifying formulation composition and processing to achieve new

performance end-points or the merger of new technological advances with traditional

pharmaceutical processing techniques for the production of novel mouth dissolving

dosage forms. It is reasonable to expect that future trends in innovations of drug delivery

systems will continue to bring together different technological disciplines to create novel

technologies.5

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1.8 PROTON PUMP INHIBITORS AND THEIR MECHANISM OF


ACTION

The term acid-peptic disorder encompasses a variety of relatively specific medical

conditions in which injuries by gastric acid (and activated pepsin) is thought to play an

important role. These disorders include gastroesophageal reflux disease (GERD), benign

―peptic‖ ulcers of the stomach and duodenum, ulcers secondary to the use of

conventional non-steroidal anti-inflammatory drugs (NSAIDs), and ulcers due to rare

Zollinger-Ellison syndrome. It appears that exposure of the involved tissue of acid is

essential to the development of clinical symptoms in most instances of these diseases.

Control of acidity is therefore a cornerstone of therapy in these disorders, even though

this approach may not address the fundamental pathophysiological process.

Mankind has lived with peptic ulcers since ancient times. Perhaps the first

description of this malady is the one inscribed on the pillars of the temple of Aesculapius

of Epidaurus from around the fourth century B.C.: ―A man with an ulcer in his stomach.

He incubated and saw a vision: the god seemed to order his followers to seize and hold

him, that he might incise his stomach. So he fled, but they caught and tied him to the

doorknocker. Then Asklepios opened his stomach, cut out the ulcer, sewed him again,

and loosed his bonds.‖ Many prominent people have suffered from indigestion and

ulcers, including the Roman emperor Marcus Aurtlius, whose death has been attributed

by some to a perforated ulcer and whose physician was none other than Galen himself.

Acid neutralization was recognised as effective treatment more than 12 centuries ago by

Paulus Aeginata, who prescribed a mixture of Samian and Lemnian earths and milk, not

unlike the milk- antacid regimens of the need twentieth century.

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Since then, considerable advances in understanding the pathogenesis and

treatment of acid-peptic conditions have occurred, culminating in the discovery of

Helicobacter pylori (H. Pylori) and PPIs. We now know that eradication of H. Pylori

effectively promotes healing of peptic ulcers and prevents their recurrence in most cases.

PPIs have become the drugs of choice in prompting healing from erosive esophagitis and

peptic ulcer because of their ability to nearly completely suppress acid production.21

In 1977 George Sachs & John Forte discovered the ―Proton pump‖ in the human

body. After a lot of efforts in 1982 the first published clinical study was on omeprazole.

PPIs were approved for prescription in 1989.21PPIs are widely used for treating acid-

induced inflammation, ulcers of the stomach and duodenum, GERD, erosive esophagitis,

heartburn, upper gastrointestinal bleeding in critically ill patients, and Zollinger-Ellison

Syndrome. They are also used in combination with antibiotics for eradicating H. pylori

infection of the stomach.22

PPIs are the most potent suppressors of gastric acid secretion are inhibitors of the

gastric H+,K+-ATPase proton pump. In typical doses, these drugs diminish the daily

production of acid (basal and stimulated) by 80% to 95%. Five PPIs are available for

clinical use: Omeprazole and its S-isomer, Esomeprazole, Lansoprazole, Rabeprazole and

Pantoprazole. These drugs have different substitutions on their pyridine and/or

benzimidazole groups but are remarkably similar in their pharmacological properties.

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1.8.1 Chemistry

H3C OCH3 OCH2CF3

CH3 CH3

N N

N N

S S

N O N O
H3CO H H

Fig No. 1.8.1.1 Structure of Omeprazole Fig. No. 1.8.1.2 Structure of Lansoprazole

OCH3 O (CH2)3OCH3

OCH3 CH3

N N
F2HCO N
N

S S

N O N O
H H
Fig. No.1.8.1.3 Structure of Pantoprazole Fig No. 1.8.1.3 Structure of Rabeprazole

Omeprazole is a racemic mixture of R- and S-isomers; the S-isomer,

esomeprazole (S-omeprazole), is eliminated less rapidly than R-omeprazole, which

theoretically provides a therapeutic advantage because of the increased half-life. Despite

claims to the contrary, all PPIs have equivalent efficacy at comparable doses.22

Pantoprazole 5-(difluromethoxy)-2-[[(3,4-dimethoxy-2-pyridinyl) methyl]

sulfinyl] -1 H- benzimidazole, Omeprazole 5-methoxy-2-(((4-methoxy-3,5-dimethyl-2-

pyridinyl) methyl) sulfinyl)-1H-benzimidazole). A molecule with benzimidazole

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substitution exhibits potent and long-lasting inhibition of gastric acid secretion by

selectively interacting with the gastric proton pump (K /H -ATPase) in the parietal cell

secretory membrane.23

1.8.2 Stomach

The stomach is typically a J-shaped enlargement of the GIT directly inferior to the

diaphragm in the epigastric, umbilical, and left hypochondriac regions of the abdomen.

The stomach connects the esophagus to the duodenum, the first part of the small

intestine.24

1.8.2.1 Anatomy of the Stomach

The stomach has four main regions: the cardia, fundus, body, and pylorus. The

Cardia (CAR-dē-a) surrounds the superior opening of the stomach. The rounded portion

superior to the left of the cardia is the fundus (FUN-dus) inferior to the fundus is the

larger central portion of the stomach, called the body. The region of the stomach that

connects to the duodenum is the pylorus (pī-LOR-us; pyl-= gate; -orus=guard); it has

two parts, the pyloric antrum (AN-trum =cave), which is connects to the body of the

stomach, and the pyloric canal, which leads into duodenum. When the stomach is empty,

the mucosa lies in large folds, called rugae (ROO-gē = wrinkles), that can be seen with

unaided eye. The pylorus communicates with the duodenum of the small intestine via a

sphincter called pyloric sphinter. The concave medial border of the stomach is called the

lesser curvature, and the convex lateral border is called the greater curvature.24

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1.8.2.2 Histology of the Stomach

The stomach wall is composed of the same four basic layers as the rest of the

GIT, with certain modifications. The surface of the mucosa is a layer of simple columnar

epithelial cells called surface mucous cells. The mucosa contains a laminal propria

(areolar connective tissue) and muscularis mucosae (smooth muscle). Epithelial cells

extend down into the lamina propria. Where they form columns of secretory cells called

gastric glands that line many narrow channels called gastric pits. Secretions from seeral

gastric glands flow into each gastric pit and then into the lumen of the stomach.24

Fig. No. 1.8.2 Anatomy and physiology of stomach

The gastric glands contain three types of exocrine gland cells that secrete their

products into the stomach lume; mucous neck cells, cheif cells, and parietal cells, both

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surface mucous cells and mucous neck cells secrete mucus. Parietal cells produce

intrinsic factor, which is needed for absorption of vitamin B12, and hydrochloric acid. The

chief cells secrete pepsinogen and gastric lipase. The secretions of the mucous, parietal,

and chief cells form gastric juice, which totals 2000-3000 ml/day. In addition, gastric

glands include a type of enteroendocrine cells, the G cell, which is located mainly in the

pyloric antrum and secretes the hormone gastrin into the bloodstream.24

1.8.2.3 Mechanical and Chemical Digestion in the Stomach

Parietal cells secrete hydrogen ions (H+) and chloride ions (Cl-) separately into the

stomach lumen, the net effect are secretion of hydrochloric acid (HCl). Proton pumps

powered by H+/K+ ATPases actively transport H+ into the lumen while bringing

potassium ions (K+) into the cell. At the same time Cl- and K+ diffuse out through Cl- and

K+ channels in the apical membrane. The enzyme carbonic anhydrase, which is

especially plentiful in parietal cells, catalyzes the formation of carbonic acid (H2CO3)

from water (H2O) and carbon dioxide (CO2). As carbonic acid dissociates, it provides a

ready source of H+ for the proton pumps but also generates bicarbonate ions (HCO3-). As

HCO3- builds up in the cytosol, it exits the parietal cell in exchange for Cl - via Cl-/HCO3-

antiporters in the basolateral membrane. HCO3- diffuses into nearby blood capillaries.

This ―alkaline tide‖ of bicarbonate ions entering the bloodstream after a meal may be

large enough to slightly elevate blood pH and make urine more alkaline.

The strongly acidic fluid of the stomach kills many microbes in food, and HCl

partially denatures (unfolds) proteins in food and stimulates the secretion of hormones

that promote the flow of bile and pancreatic juice. Enzymatic digestion of proteins also

begins in the stomach. The only proteolytic (protein-digesting) enzyme in the stomach is

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pepsin, which is secreted by chief cells. Because pepsin breaks certain peptide bonds

between the amino acids making up proteins, a protein chain of many amino acid are

broken down into smaller peptide fragments. Pepsin is most effective in the very acidic

environment of the stomach (pH 2); it becomes inactive at higher pH.23

1.8.2.4 Physiology of gastric secretion

Gastric acid secretion is a complex, continuous process in which multiple central

and peripheral factors contribute to a common endpoint: the secretion of H+ by parietal

cells. Neuronal (acetylcholine, ACh), paracrine (histamine), and endocrine (gastrin)

factors all regulate acid secretion. Their specific receptors (M3, H2, and CCK2 receptors,

respectively) are on the basolateral membrane of parietal cells in the body and fundus of

the stomach. The H2 receptor is a GPCR that activates the Gs-adenylylcyclase-cyclic

AMP-PKA pathway. ACh and gastrin signal through GPCRs that couple to the Gq-PLC-

IP3-Ca2+ pathway in parietal cells. In parietal cells, the cyclic AMP and the Ca2+-

dependent pathways activate H+,K+-ATPase (the proton pump), which exchanges

hydrogen and potassium ions across the parietal cell membrane. This pump generates the

largest known ion gradient in vertebrates, with an intracellular pH of about 7.3 and an

intracanalicular pH of about 0.8.

The most important structures for CNS stimulation of gastric acid secretion are

the dorsal motor nucleus of the vagal nerve, the hypothalamus, and the solitary tract

nucleus. Efferent fibers originating in the dorsal motor nuclei descend to the stomach via

the vagus nerve and synapse with ganglion cells of the enteric nervous system. ACh

released from postganglionic vagal fibers directly stimulates gastric acid secretion

through muscarinic M3 receptors on the basolateral membrane of parietal cells. The CNS

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predominantly modulates the activity of the enteric nervous system via ACh, stimulating

gastric acid secretion in response to the sight, smell, taste, or anticipation of food (the

"cephalic" phase of acid secretion). ACh also indirectly affects parietal cells by

increasing the release of histamine from the enterochromaffin-like (ECL) cells in the

fundus of the stomach and of gastrin from G cells in the gastric antrum.

ECL cells, the source of gastric histamine secretion, usually are in close proximity

to parietal cells. Histamine acts as a paracrine mediator, diffusing from its site of release

to nearby parietal cells, where it activates H2 receptors. The critical role of histamine in

gastric acid secretion is dramatically demonstrated by the efficacy of H2-receptor

antagonists in decreasing gastric acid secretion.21

Gastrin, which is produced by antral G cells, is the most potent inducer of acid

secretion. Multiple pathways stimulate gastrin release, including CNS activation, local

distention, and chemical components of the gastric contents. Gastrin stimulates acid

secretion indirectly by inducing the release of histamine by ECL cells; a direct effect on

parietal cells also plays a lesser role.21

Somatostatin (SST), which is produced by antral D cells, inhibits gastric acid

secretion. Acidification of the gastric luminal pH to <3 stimulates SST release, which in

turn suppresses gastrin release in a negative feedback loop. SST-producing cells are

decreased in patients with H. pylori infection, and the consequent reduction of SST's

inhibitory effect may contribute to excess gastrin production.21

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1.9 MODE OF ACTION

PPIs are prodrugs that require activation in an acid environment. After absorption

into the systemic circulation, the prodrug diffuses into the parietal cells of the stomach

and accumulates in the acidic secretory canaliculi. Here, it is activated by proton-

catalyzed formation of a tetracyclic sulfenamide trapping the drug so that it cannot

diffuse back across the canalicular membrane.21

Fig no. 1.9a A Inhibition of Gastric H+/K+-ATPase proton pump

B- Conversion of Omeprazole to a sulfenamide in the acidic secretory canaliculi of


the Parietal cell.

The activated form then binds covalently with sulfhydryl groups of cysteines in

the H+/K+-ATPase, irreversibly inactivating the pump molecule. Acid secretion resumes

only after new pump molecules are synthesized and inserted into the luminal membrane,

providing a prolonged (up to 24- to 48-hour) suppression of acid secretion, despite the

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much shorter plasma half-lives (0.5 to 2 hours) of the parent compounds. Because they

block the final step in acid production, the PPIs are effective in acid suppression

regardless of other stimulating factors.21

Fig. no. 1.9b Mode of action of Proton Pump Inhibitors.

1.10 THERAPEUTIC USES

1.10.1 Duodenal Ulcer 25

The recommended adult dose Of PPIs for the oral treatment of duodenal ulcer is

40 mg as PPIs are given once daily in the morning. Healing usually occurs within 2

weeks. For patients not healed after this initial course of therapy, an additional course of

2 weeks is recommended.

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1.10.2 Gastric Ulcer

The recommended adult oral dose of PPIs for the oral treatment of gastric ulcer is

40 mg given once daily in the morning. Healing usually occurs within 4 weeks. For

patients not healed after this initial course of therapy, an additional course of 4 weeks is

recommended.

1.10.3 Helicobacter Pylori Associated Duodenal Ulcer 25

PPIs/Clarithromycin/Metronidazole Triple Combination Therapy: The recommended

dose for H. pylori eradication is treatment for seven days with PPIs 40 mg together with

clarithromycin 500 mg and metronidazole 500 mg, all twice daily.

PPIs/Clarithromycin/Amoxicillin Triple Combination Therapy: The recommended dose

for H. pylori eradication is treatment for seven days with PPIs 40 mg together with

clarithromycin 500 mg and amoxicillin 1000 mg, all twice daily.

1.10.4 Symptomatic Gastroesophegal reflux disease 25

The recommended adult oral dose for the treatment of symptoms of GERD,

including heartburn and regurgitation, is 40 mg once daily for up to 4 weeks. If

significant symptom relief is not obtained in 4 weeks, further investigation is required.

1.10.5 Reflux Esophagitis 25

The recommended adult oral dose of PPIs is 40 mg, given once daily in the

morning. In most patients, healing usually occurs within 4 weeks. For patients not healed

after this initial course of therapy, an additional 4 weeks of treatment is recommended.

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For the prevention of relapse in patients with reflux esophagitis, the recommended

adult oral dose is 20 mg PPIs are given once daily in the morning and the dose is

increased to 40 mg once daily in the morning in the case of recurrence.

1.10.6 Pharmacokinetics of Proton pump inhibitor 21

Since an acidic pH in the parietal cell acid canaliculi is required for drug

activation, and since food stimulates acid production, these drugs ideally should be given

about 30 mins before meals. Concurrent administration of food may reduce somewhat the

rate of absorption of PPIs, but this effect is not thought to be clinically significant.

Concomitant use of other drugs that inhibit acid secretion, such as H2-receptor

antagonists, might be predicted to lessen the effectiveness of the PPIs, but the clinical

relevance of this potential interaction is unknown.

1.10.7 Absorption and Distribution

PPIs are absorbed rapidly in both rat and dog. Peak plasma levels are attained

within 15 to 20 mins in the rat and after about 1 hour in the dog. Oral bioavailability is

33% in the rat and 49 % in the dog. Following absorption, autoradiography and

quantitative tissue distribution experiments have shown that PPIs get rapidly distributed

to extra vascular sites. Following administration of PPIs, distribution of radioactivity in

the blood and most organs is found to be uniform initially. After 16 hours, radiolabelled

PPIs are predominantly detected in the stomach wall. After 48 hours, the entire

administered radioactivity is found to have been excreted. Penetration of the blood-brain

barrier by radiolabelled PPIs is very low. Protein binding in the rat and dog is 95% and

86%, respectively.26

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1.10.8 Metabolism

PPIs get readily bound to serum proteins (98%) and almost completely

metabolized in the liver. Renal elimination represents the major route of excretion (about

82%) for the metabolites of PPIs. If we consider pantoprazole for e.g. the main

metabolite of pantoprazole sodium in both the serum and urine is desmethylpantoprazole

as a sulphate conjugate. The half-life of the main metabolite (about 1.5 hours) is not

much longer than that of pantoprazole sodium (approximately 1 hour).Once in the small

bowel, PPIs are rapidly absorbed, highly protein bound, and extensively metabolized by

hepatic CYPs, particularly CYP2C19 and CYP3A4. Several variants of CYP2C19 have

been identified. Asians are more likely than Caucasians or African-Americans to have the

CYP2C19 genotype that correlates with slow metabolism of Pantoprazole (23% vs. 3%,

respectively), which has been suggested to contribute to heightened efficacy and/or

toxicity in this ethnic group. Although the CYP2C19 genotype is correlated with the

magnitude of gastric acid suppression by Pantoprazole in patients with gastroesophageal

reflux disease, there is no evidence that the CYP2C19 genotype predicts clinical efficacy

of these. 26

Because not all pumps or all parietal cells are active simultaneously, maximal

suppression of acid secretion requires several doses of the PPIs. For example, it may take

2 to 5 days of therapy with once-daily dosing to achieve the 70% inhibition of proton

pumps that is seen at steady state. More frequent initial dosing (e.g., twice daily) will

reduce the time to achieve full inhibition but is not proven to improve patient outcome.

Since the proton pump inhibition is irreversible, acid secretion will be suppressed for 24

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to 48 hours, or more, until new proton pumps are synthesized and incorporated into the

luminal membrane of parietal cells.21

Pantoprazole sodium alone is absorbed rapidly following administration of a 40

mg enteric coated tablet. Its oral bioavailability compared to the i.v. dosage form is 77%

and does not change upon multiple dosing. Following an oral dose of 40 mg, C max is

approximately 2.5mg/mL with a tmax of 2 to 3 h. The AUC is approximately 5 mgh/L.

Pantoprazole sodium shows linear pharmacokinetics after both i.v. and oral

administration. Therefore, elimination half-life, clearance and volume of distribution are

independent of the dose. Concomitant intake of food has no influence on the

bioavailability of pantoprazole sodium. Chronic renal failure does not lead to drug

accumulation with once-a-day dosing of the PPIs. Hepatic disease substantially reduces

the clearance of esomeprazole and lansoprazole. Thus, in patients with severe hepatic

disease, dose reduction is recommended for esomeprazole and should be considered for

lansoprazole.25

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1.11 NEED FOR THE DEVELOPMENT OF ORODISPERSIBLE


TABLETS
To prevent degradation of PPIs by acid in the gastric lumen, oral dosage forms are

mostly supplied in different formulations: (1) enteric-coated drugs contained inside

gelatin capsules (omeprazole, esomeprazole, and lansoprazole); (2) enteric-coated

granules supplied as a powder for suspension (lansoprazole); (3) enteric-coated tablets

(pantoprazole, rabeprazole, and omeprazole. The delayed-release and enteric-coated

tablets dissolve only at alkaline pH substantially improve the oral bioavailability of these

acid-labile drugs.

Until recently, the requirement for enteric coating posed a challenge to the

administration of PPIs in patients for whom the oral route of administration is not

available. These patients and those requiring immediate acid suppression now can be

treated powdered drug combined with sodium bicarbonate (pantoprazole) which has less

patient compliance then tablet formulation or parenterally with pantoprazole or

lansoprazole, both of which are approved for intravenous administration in the United

States. An intravenous formulation of esomeprazole is available in Europe but not in the

United States. Thus an orodispersible tablet is a need to be developed which increases the

patient compliance by many folds.

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2. OBJECTIVE

The purpose of this research is to prepare ODTs consisting of superdisintegrnts

and PPIs by direct compression method and to evaluate their quick disintegration and

immediate release properties. The effect of various formulations and process variables on

the particle morphology, micromeritics properties, in- vitro release behaviour, etc.

Pantoprazole will be used as a representative drug for the PPI in this research project.

Methods used for Pantoprazole will be equally applicable to other PPIs.

2.1 OBJECTIVES OF THE PRESENT RESEARCH WORK

1. Fabrication of Pantoprazole loaded ODTs as immediate releasing DDS employing

superdisintegrating agents and bicarbonates.

2. Increase in stability which is achieved by incorporation of the bicarbonates for

increasing the stability of the drug.

3. To make available most of the drug at the site of action thus higher suppression of

acid secretion.

4. To increase patient convenience and compliance.

5. To compare the various formulations using different excipients and choosing the

best formulation as per ICH guidelines.

6. Characterized of the incompatibilities by FTIR.

7. Estimated the drug concentration in the prepared formulations.

8. Calculate the disintegration time of various formulations.

9. Evaluated the ODTs by in vitro dissolution and the mechanism of

release/dissolved.

10. Stability studies were conducted for the optimized formulations.

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2.2 WHY ONLY PPIS

 PPIs are the most potent suppressors of gastric acid secretion thus inhibiting the

gastric H+/K+-ATPase (PP). In typical doses, these drugs diminish the daily

production of acid (basal and stimulated) by 80% to 95%.

 They are the drugs of choice for the treatment of various gastro intestinal

disorders.

 Administration of conventional tablets of PPIs has been reported to exhibit longer

lag time as they are enteric coated and fluctuations in the plasma drug levels,

resulting either in reduction in drug conc. in the blood.

 Administration of conventional tablets of PPIs does not let the accumulation of

the drug at the site of action thus instant relief is not achieved; fast dissolution and

absorption of the drug which will result quick onset of action and accumulation of

PPI at the site of action.

 Dose of PPIs is less so it is a potent candidate for ODTs.

 Most elderly patients, children, and patients with dysphagia have difficulty in

swallowing conventional tablets and hard gelatin capsules, and therefore do not

take medication as prescribed by physicians. It is estimated that 35% of the

general population, 30 to 40% of elderly nursing home patients, and 25 to 50% of

patients hospitalized for acute neuromuscular disorders and head injuries have

dysphagia will be benefited by this invention.

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3. REVIEW OF LITERATURE

Jungnickle PW. reviews the pharmacology, clinical efficacy, and tolerability of

pantoprazole in comparison with those of other available PPIs. Like other PPIs,

pantoprazole exerts its pharmacodynamic actions by binding to the proton pump

(H+/K+-adenosine triphosphatase) in the parietal cells but, compared with other PPIs, its

binding may be more specific for the proton pump. Pantoprazole is well absorbed when

administered as an enteric-coated, delayed-release tablets, it was hepatically metabolized

via cytochrome P2C19 to hydroxyl pantoprazole, an inactive metabolite that

subsequently undergoes sulfate conjugation. The elimination half-life ranges from 0.9 to

1.9 hours was found to be independent of dose. Pantoprazole has similar efficacy to other

PPIs in the healing of gastric and duodenal ulcers, as well as erosive esophagitis, and as

part of triple-drug regimens for the eradication of Helicobacter pylori from the gastric

mucosa. It is well tolerated, with the most common adverse effects being headache,

diarrhea, flatulence, and abdominal pain. In clinical studies, it has been shown to have no

interactions with various other agents, including carbamazepine, cisapride, cyclosporine,

digoxin, phenytoin, theophylline, and warfarin.27

Bell W, Staar U. et al studied the action of the H+/K+ -ATPase inhibitors such as

pantoprazole and omeprazole by comparing then in different in vitro test systems. In a

gastric membrane vesicle under conditions it shows acidification of the vesicle interior,

pantoprazole and omeprazole inhibited H+/K+-ATPase activity. Their study showed that

both drugs inhibited, with similar potency, papain activity at pH 3.0 inactivated the

enzyme in a similar time-dependent manner; at pH 5.0 omeprazole was more potent

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than pantoprazole and enzyme inhibition was faster than with pantoprazole. The results

indicate that pantoprazole is a potent inhibitor of H+/K+-ATPase under highly acidic

conditions and that it is more stable than omeprazole at a slightly acidic pH such

as pH 5.0.28

Li XQ. et al. compared the potency and specificity of the currently used PPIs,

omeprazole, esomeprazole, lansoprazole, pantoprazole, and rabeprazole, as inhibitors of

four cytochrome P450 enzymes (CYP2C9, 2C19, 2D6, and 3A4), they performed in vitro

studies using human liver microsomal preparations and recombinant CYP2C19. They did

the sample analysis using selected reaction monitoring liquid chromatography/tandem

mass spectometry. With several systems for CYP2C19 activity (two marker reactions, S-

mephenytoin 4-hydroxylation and R-omeprazole 5-hydroxylation, tested in either human

liver microsomes or recombinant CYP2C19), the five PPIs showed competitive inhibition

of CYP2C19 activity for lansoprazole, omeprazole, esomeprazole, pantoprazole, and

rabeprazole. Their data suggest that, although the inhibitory profiles of the five studied

PPIs were similar, lansoprazole and pantoprazole are the most potent in vitro inhibitors of

CYP2C19 and CYP2C9, respectively. Esomeprazole showed less inhibitory potency

compared with omeprazole and it‘s R-enantiomer. The inhibitory potency of rabeprazole

was relatively lower than the other PPIs, but its thioether analog showed potent inhibition

on the P450 enzymes investigated, which may be clinically significant.29

Tutuian R. et al. evaluated the effect of once-daily doses of pantoprazole, 10, 20

and 40 mg, on gastric acidity in healthy volunteers. They selected thirty-six subjects

which received pantoprazole in a three-way crossover design study. Ambulatory 24-h

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intragastric pH and distal oesophageal pH were monitored at baseline and on the last day

of each treatment period. The measured endpoints were the median intragastric and

oesophageal pH, the percentage of time the intragastric pH < 4 and oesophageal pH < 4

and the area under the curve for gastric acidity over 24 h. Safety was evaluated by

incidence and severity of adverse events. In conclusion, pantoprazole demonstrates a

dose-related effect in the range 10–40 mg once daily. The once-daily dose of 40 mg

provides the highest and most consistent control of gastric pH, especially at night.30

Raghunath AS. et al. reviewed the available preclinical and clinical studies

comparing esomeprazole with lansoprazole in the healing and maintenance of erosive

esophagitis, and to compare the budgeting impact of the 2 strategies. Comparative

tolerability was also reviewed. The search terms used were gastroesophageal reflux

disease, reflux esophagitis, and proton pump inhibitor; all comparisons of esomeprazole

and lansoprazole at any dose were considered. The comparative studies that were

identified fell into 4 categories: (1) Intragastric acid suppression studies; (2) Randomized

controlled trials in the healing of erosive esophagitis; (3) Randomized controlled trials in

the maintenance of erosive esophagitis; and (4) Health economic analyses. Based on

these studies, when healing doses (esomeprazole 40 mg once daily, lansoprazole 30 mg

once daily) and low doses (20 and 15 mg once daily, respectively) were compared, it was

seen that the data for esomeprazole and lansoprazole indicate clinical and cost-

effectiveness advantages for esomeprazole in the healing and maintenance of erosive

esophagitis compared with lansoprazole.31

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Numans ME. et al. estimated the diagnostic test characteristics of successful PPI

treatment with objective measures of GERD by performing a meta-analysis based on the

published literature. They reviled that for a successful short-term treatment with a PPI in

patients suspected of having GERD does not confidently establish the diagnosis when

GERD is defined by currently accepted reference standards.32

Ren S. et al. evaluated the chemical stability of a PPIs, rabeprazole sodium, in

simulated intestinal fluid (pH 6.8) containing various generally recognized as safe listed

excipients, including Brij 58, Poloxamer 188, Cremophor RH40, Gelucire 44/14 and PEG

6000. After incubation at 37 and 60°C, the amounts of rabeprazole and its degradation

product, thioether rabeprazole, were quantitated by HPLC analysis. The main degradation

product was separated and characterized by LC/MS. The degradation of rabeprazole

followed first-order kinetics. In the absence of any excipients, the rate constants (k)

obtained at 37 and 60°C were 0.75 and 2.78 h−1, respectively. In contrast, the addition of

excipients improved its stability. Among several excipients tested in this study, Brij 58

displayed the greatest stabilizing effect. The stabilizing mechanisms of these hydrophilic

polymeric excipients with optimal HLB values could be partially explained in terms of

their solubilizing efficiency and micellar formation for thioether-rabeprazole. In

conclusion, rabeprazole formulations that contain suitable excipients would improve its

stability in the intestinal tract, thereby maximizing bioavailability.33

Armstrong D. et al. compared acid suppression (time with pH > 3.0, 4.0, 5.0 and

6.0) produced by standard doses of oral esomeprazole and IV pantoprazole in healthy

subjects. They concluded, in healthy subjects, esomeprazole, 40 mg oral dose dispersed

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in water, produces greater acid suppression than pantoprazole 40 mg IV oral dose after 1

and 5 days of medication.34

Wahbi AAM. et al. showed that the compensation method and other

chemometric methods (derivative, orthogonal function and difference spectrophotometry)

have been applied to the direct determination of omeprazole, lansoprazole and

pantoprazole in their pharmaceutical preparations. Colourimetric methods are time

consuming and need special reagents. The Amax method has been proved to be inaccurate

due to matrix interference. They reported that the other methods are not stability

indicating, while the present methods using difference spectrophotometry eliminate acid

induced degradation products proved to be stability indicating. The spectrophotometric

methods are more versatile and easy to apply than the polarographic and voltammetric

methods. The chromatographic methods need special equipment that may not be

available in certain Q. C. laboratories. The disadvantage of the proposed methods was

that they cannot be applied to biological fluids containing these compounds and their

conjugated forms. They validated these methods; the limits of detection where carried

out. These proposed methods have been applied to the determination of the three drugs in

their grastro-resistant formulations. The difference spectrophotometric method is

unaffected by the presence of acid induced degradation products; hence can be used as a

stability indicating assay.35

Moustafa AAM. et al. introduced spectrophotometric procedures for

determination of two irreversible PPIs, lansoprazole and pantoprazole sodium

sesquihydrate Two methods were based on charge transfer complexation reaction of these

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drugs, where they act as n-donors, with either p acceptor 2,3-dichloro-5,6-dicyano-1,4-

benzoquinone and with s acceptor as iodine. A third method was also investigated

depending on ternary complex formation with eosin and copper. The coloured products

were quantified spectrophotometrically using absorption bands. The suggested methods

have the advantages of being simple, accurate, sensitive and suitable for routine analysis

in control laboratories. 2,3-dichloro-5,6-dicyano-1,4-benzoquinone and iodine methods

utilize a single step reaction and single solvent. The iodine acceptor method was more

sensitive in the case of lansoprazole than pantoprazole. The ternary complex method did

not require prior extraction procedure and have the advantages of sensitivity, simplicity

and reproducibility. All these methods can be used as general methods for the

spectrophotometric determination of lansoprazole and pantoprazole sodium sesquihydrate

in bulk and in pharmaceutical formulations. They are convenient for Q.C. and routine

determination of these drugs.36

Ramakrishna NVS. et al. developed a very sensitive and selective HPLC method

with UV detection and validated for quantitation of pantoprazole in human plasma.

Following a single-step liquid–liquid extraction with methyl tertbutyl ether/diethyl ether

(70/30, v/v), the analyte and internal standard (zonisamide) were separated using an

isocratic mobile phase of 10milli moles of phosphate buffer (pH 6.0)/acetonitrile (61/39,

v/v) on reverse phase Waters symmetry C18 column. A linear range of 20–5000 µg/mL

was established. This HPLC method was validated with between-batch and within-batch

respectively. This validated method is sensitive and repeatable enough to be used in

pharmacokinetic studies.37

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

Rajic KK. et al. developed first-order UV-derivative spectrophotometry,

applying zero-crossing method was developed for the determination of omeprazole,

omeprazole sulphone, pantoprazole sodium salt, and N-methylpantoprazole in

methanol/ammonia 4.0% v/v, where the sufficient spectra resolutions of drug and

corresponding impurity were obtained, using the amplitudes. Method showed good

linearity, accuracy and precision (repeatability and reproducibility). They experimentally

determined values of LOD (µg/ml-1). Zero-crossing method in the first-order derivative

spectrophotometry showed the impurity/drug intermolecular interactions, due to the

possible intermolecular hydrogen bonds, confirmed by divergences of experimentally

obtained amplitudes for impurities OMS and NPA in comparison to expected values

according to regression equations of calibration graphs.38

Farinha A. et al. demonstrated that the increasing number of omeprazole

containing products available in the market raises questions of therapeutic equivalence

and/or generic substitution. The bioequivalence evaluation between two or more

formulations provides information about in vivo performance. The products are

considered to have a similar therapeutic efficacy when used under the same therapeutic

conditions. They reported the design, results and some important aspects involved in a

bioequivalence study between two solid oral formulations from different manufacturers.

Some important findings were the high intra-subject variability observed for Cmax and the

variability observed between subject profiles, probably caused by the multi unit type of

formulations studied.39

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

Choi HG, Jung JH. et al. developed omeprazole buccal adhesive tablets, and

also studied the release and bioavailability of omeprazole delivered by buccal adhesive

tablets composed of sodium alginate, hydroxypropylmethylcellulose, magnesium oxide

and CCS. They concluded that CCS enhanced the release of omeprazole from the tablets.

The analysis of the release mechanism showed that CCS changed the release profile of

omeprazole from first to zero-order release kinetics by forming porous channels in the

tablet matrix. However, it decreased the bioadhesive forces and stability of omeprazole

tablets in human saliva. The tablet where composed of omeprazole: sodium alginate:

hydroxypropylmethylcellulose: magnesium oxide: CCS in the ratio of 20:24:6:50:10 mg

which may be attached to the human cheek without collapse and also enhanced the

stability of omeprazole in human saliva for at least 4 hrs, giving a fast release of

omeprazole. The plasma conc. of omeprazole in hamsters increased to maximum at 45

min after buccal administration and remained at the high level for 6 hrs. The buccal

bioavailability of omeprazole in hamsters was 13.763.2%. These results demonstrate that

the omeprazole buccal adhesive tablet would be useful to deliver omeprazole which

degrades very rapidly in acidic aqueous medium and undergoes hepatic first-pass

metabolism after oral administration.40

Another report by Choi HG, Jung JH. et al. developed an omeprazole buccal

adhesive tablet, they studied the release and bioavailability of omeprazole delivered by

buccal adhesive tablets composed of sodium alginate, hydroxypropylmethylcellulose,

magnesium oxide and CCS. Their studied concluded that CCS enhanced the release of

omeprazole from the tablets. The analysis of the release mechanism showed that CCS

changed the release profile of omeprazole from first to zero-order release kinetics by

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forming porous channels in the tablet matrix. However, it decreased the bioadhesive

forces and stability of omeprazole tablets in human saliva. The tablet where composed of

omeprazole–sodium alginate– hydroxypropylmethylcellulose –magnesium oxide–CCS

(20:24:6:50:10 mg). It may be attached to the human cheek without collapse and it

enhanced the stability of omeprazole in human saliva for at least 4 h, giving a fast release

of omeprazole. Their results demonstrate that the omeprazole buccal adhesive tablet

would be useful to deliver omeprazole which degrades very rapidly in acidic aqueous

medium and undergoes hepatic first pass metabolism after oral administration.41

Gohel MC. et al. developed a more relevant in vitro dissolution method to

evaluate a carbamazepine floating DDS. In this method glass beaker was modified by

adding a side arm at the bottom of the beaker so that the beaker can hold 70 ml of 0.1 N

HCl dissolution mediums and allow collection of samples. The tablet did not stick to the

agitating device in the proposed dissolution method. The drug release followed zero order

kinetics in the proposed method. The proposed test may show good in vitro in vivo

correlation (IVIVC) since an attempt is made to mimic the in vivo conditions.42

Garcia CV. et al. developed and validated a dissolution test for rabeprazole

sodium coated tablets using a reverse-phase liquid chromategraphic method. After test

sink conditions, dissolution medium and stability of the drug, the best conditions were:

paddle at 75 rotations per minute (rpm) stirring speed, HCl 0.1M and borate buffer pH

9.0 as dissolution medium for acidic and basic steps, respectively, volume of 900ml for

both. The quantitation method was also adapted and validated. Less than 10% of the label

amount was released in the acid step, while more than 95% was achieved over 30min in

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the basic one. The dissolution profile for tablets was considered satisfactory. The

dissolution test developed was adequate for its purpose and could be applied for quality

control of rabeprazole tablets, since there is no official monograph. The dissolution test

developed and validated for rabeprazole sodium coated tablets was considered

satisfactory. It was carefully studied in order to guarantee the drug stability during all

analysis time. The conditions that allowed the dissolution profile determination were

borate buffer pH 9.0 medium, paddle (USP apparatus II) and 75 rpm stirring speed. The

method demonstrated to be adequate for quality control of rabeprazole sodium dosage

form, since there is no official monograph.43

Bladh N. et al. developed a packet (sachet) formulation of esomeprazole for

suspension for use in patients who have difficulty swallowing. They performed in vitro

characteristics of the new esomeprazole formulation, including stability in suspension

and suitability for administration orally or via enteral tubes. It also describes the

pharmacokinetic profile of the esomeprazole 40-mg packet compared with that of

existing solid dosage forms (capsules and tablets) in a clinical bioequivalence study. In

these analyses, the packet (sachet) formulation of esomeprazole was chemically stable in

suspension and when administered orally and via enteral tubes. The formulation had a

short reconstitution time, remaining fully dispersed in water for at least 30 mins, and was

dispersed in applesauce, apple juice, or orange juice without compromising its stability or

dispersion characteristics. The packet formulation met the regulatory definition for

bioequivalence to the tablet and capsule formulations.44

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Baldi F. et al. developed a lansoprazole fast disintegrating tablet a new, patient-

friendly and more convenient formulation of lansoprazole which can be taken with or

without water is the first PPI to be made available as an orally disintegrating tablet. It

represents an innovative DDS, comprising enteric-coated microgranules of lansoprazole

compressed with an inactive, rapidly dispersing matrix to form a tablet. When the tablet

is placed on the tongue and sucked gently it disintegrates rapidly in the mouth, releasing

the enteric-coated microgranules which are swallowed with the patient‘s saliva without

water. Alternatively, the tablet can be swallowed with a drink of water. Studies have

shown that the bioavailability of lansoprazole fast disintegrating tablet is comparable to

lansoprazole capsules, at both 15 and 30 mg doses; the indications and recommended

dosages for lansoprazole fast disintegrating tablet are therefore identical to lansoprazole

capsules. The new formulation may be of particular benefit to those with active life-styles

who do not always have water available, patients who have difficulty in swallowing, and

elderly patients. The new formulation will offer greater flexibility in the prescribing of

lansoprazole, may improve patient compliance with treatment, and may be of particular

benefit to patients who have difficulty in swallowing and elderly patients. Future studies,

comparing the two lansoprazole formulations in different clinical settings, will provide

more information on the real advantages offered by LFDT.45

Silver DI. et al. invented an enteric coated sub-tablets in an orally disintegrating

tablet which comprises of. An inner core, such as, sugar particles or granules, which can

be spherical or any other useful shape, coated with a drug, preferably, an acid sensitive

drug, such as lansoprazole, where the drug layer preferably comprises a film forming

agent, such as hydroxypropyl methylcellulose and an excipient, such as talc, preferably,

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extra fine talc, in addition to the drug. The ―first coating layer,‖ Subcoat I, which is

totally free of both any alkaline stabilizing agent and the drug, where the inert first

coating layer preferably comprises a film forming agent, such as hypromellose, and an

excipient, such as talc, preferably, extra fine talc. Subcoat II which is also called as

―alkaline stabilizing layer,‖ that comprises an alkaline stabilizing agent, such as

magnesium carbonate, and can further comprise a film forming agent, such as

hypromellose. The outermost layer which is also called as ―outer coating,‖ that comprises

an enteric coating where the enteric coating is preferably polymeric, such as methacrylic

copolymer, e.g., those solid under the trade name eudragit.46

Kundu S. and Sahoo PK. in their article noted that OrDTs are formulated to

improve patient compliance and convenience. It offers as a good alternative drug delivery

for geriatric and paediatric patient. OrDTs are prepared by various technologies and so

formulation scientists have more alternatives to choose the best technology according to

the specific drug profile. OrDT administration is easy for patients who have problems of

deglutition or for those persons who would like their treatment without simultaneous

ingestion of liquid. In addition of the above advantages it gives pharmacokinetic

parameters which are equivalent to those obtainable with existing tablets or gel

capsules.47

Kumaresan C. et al. demonstrated different ways for the formulation of the oral

dispersible tablets and how the product performance depends on the drug suitability and

excipients selection in the delivery system. He described the ideal characteristics of the

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drug and excipients required to be employed in the formulation of oral dispersible tablets

and taste masking methods and manufacturing methods48

Hirani JJ. et al. illustrated various different applications of OrDTs and their use

in today‘s pharmaceutical market. They also highlighted the various novel patented

procedures for the manufacturing of OrDTs along with their inventors and their

advantages and disadvantages. They also highlighted the challenges likely to be faced by

the formulator in the formulation of OrDT, along with criteria for the selection of the

drug.49

Fu Fu. et al. showed how the popularity of FDTs has increased tremendously

over the last decade. There are about 40 drugs that have been formulated and marketed as

FDTs using various technologies. The key to FDT formulations is fast disintegration,

dissolution, or melting in the mouth and this can be achieved by producing the porous

structure of the tablet matrix or adding superdisintegrant and/or effervescent excipients.

FDTs prepared by direct compression usually have good mechanical properties, and the

strength can be enhanced further by subsequent treatment, such as moisture treatment.

The clinical studies show FDTs can improve patient compliance, provide a rapid onset of

action, and increase bioavailability. Considering the many benefits of FDTs, it is only a

matter of time until a majority of oral formulations are prepared in FDT forms.50

Fini A. et al. prepared eight formulations containing ibuprofen in the form of

orally disintegrating tablets. Rapid-disintegrant tablets transform into easy-to-swallow

suspension on contact with the saliva, after ingested in mouth. These are particularly

useful for pediatric or geriatric patients, can be taken without liquids and facilitate

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treatment of emergent pain, irrespective of the place and situation where it may arise. The

developed formulations have suitable characteristics that distinguish them from common

solid dosage forms, such as rapid disaggregation, combining advantages of both liquid

and conventional tablet formulations, ease of swallowing and possible taste-masking

components for an acceptable taste in the mouth. The presence of a superdisaggregant

makes it possible to produce sufficiently hard tablets that still disaggregate within

seconds and most of the developed tablets can be considered as ‗‗fast dispersible‖. They

can also be programmed not only for oral dispersibility, but also for delayed release, with

dissolution of the drug taking place far from the buccal district. Finally these tablets can

be prepared by means of a conventional tabletting technique and are designed to exert a

control of the side effects of the drug at gastric level. Formulations containing Kollidon

CL as superdisintegrant can represent examples of fast dispersible/slow releasing tablets

that offer an alternative to traditional tablets for orally dispersible ibuprofen tablets.51

Schiermeier S. et al formulated fast dispersible tablets that disintegrate either

rapidly in water, to form a stabilized suspension, or disperse instantaneously in the mouth

to be swallowed without the aid of water. A direct compression method was used to

prepare these two types of tablets containing coated ibuprofen as a high dosed model

drug. The properties of the water dispersible tablet, such as porosity, hardness,

disintegration time and increase in viscosity after dispersion, were investigated. The

selected tablet formulation, containing 26% galactomannan and 5% CP, disintegrates

before the galactomannan starts to swell. These tablets disperse in water within 40 s and

show a crushing strength of 95 N. To develop an ODTs, a rotatable central composite

design was applied to predict the effects of the quantitative factors mannitol and CP as

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well as compression force on the characteristics of the tablet. Special emphasis was paid

to the development of a wetting test, replacing the normal disintegration method. An

optimum tablet formulation, containing 34% mannitol and 13% CP, provides a short

wetting time of 17 sec and a sufficient crushing strength of 40 N. It was concluded that

fast dispersible tablets with acceptable hardness and desirable taste could be prepared

within the optimum region.52

Venkatesh GM. et al. invented a coated multi-particulate pharmaceutical dosage

form such as an OrDT presentation for delivering atomoxetine or a pharmaceutically

acceptable salt thereof, a selective norepinephrine reuptake inhibitor indicated for the

treatment of ADHA, into the body to maintain a therapeutically effective amount of

atomoxetine in the plasma. The dosage form may comprise one or more populations of

coated atomoxetine-contaoning particles (beads, pellets, granules etc.) providing a pre-

designed rapid release profile after a predesigned lag-time of about 0 to 6 hours following

oral administration.53

Puttewar TY. et al. illustrated how organoleptic characteristics of pharmaceutical

products, i.e., mainly appearance, odour and taste are essential factors in assessing the

consumer acceptability. Thus taste masking of oral pharmaceuticals has become a

potential tool to improve patient compliance and commercial success of the product. Ion

exchange resins are solid and suitably insoluble high molecular weight polyelectrolytes

that can exchange their mobile ions of equal charge with the surrounding medium. The

resulting ion-exchange is reversible and stoichiometric with the displacement of one ionic

species by another. They developed Doxilamine ODTs with considerable increase in drug

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release as compared to marketed formulations; seven formulations were developed and

studied. To prevent bitter taste and unacceptable odour of the drug, the drug was taste

masked with weak cation exchange resins like Indion 234, Indion 204 and Indion 414.

They characterised the drug according to different compendial methods, on the basis of

identification by UV spectroscopy, pH, organoleptic properties and other tests. Among

the three resins, they selected one resin for further studies i.e., Indion 234, because of

high drug loading capacity. Drug–resin complex was prepared using batch method and

effect of various processing parameters viz. drug–resin ratio, pH, temperature and drug

conc. was studied to optimize the loading conditions54

Okuda Y. et al. took the challenge to design a new orally disintegrating tablet

(ODT) that has high tablet hardness and a fast oral disintegration rate using a new

preparation method. To obtain rapid disintegration granules (RDGs), a saccharide, such

as trehalose, mannitol, or lactose, was spray-coated with a suspension of corn starch

using a fluidized-bed granulator (suspension method). As an additional disintegrant, CP,

light anhydrous silicic acid, or hydroxypropyl starch was also included in the suspension.

The RDGs obtained possessed extremely large surface areas, narrow particle size

distribution, and numerous micro-pores. When tabletting these RDGs, it was found that

the RDGs increased tablet hardness. The newly developed ODT was found to have

superior properties as an ODT, comparatively high hardness of tablet, and fast oral

disintegration rate. As the method to prepare this ODT (suspension method) is simple and

does not requires the special equipment, this technology is expected to provide better

ODTs for many kinds of drugs that can improve the quality of life of patients.55

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Shoukri RA. et al. developed a lyophilized ODT that enhanced the in vitro

dissolution and in vivo absorption of nimesulide, which is a drug with poor solubility and

poor bioavailability. The ODTs were prepared by freeze-drying an aqueous dispersion of

nimusulide containing a matrix former, a sugar alcohol, and a collapse protectant. In

addition, different disintegration accelerators were tested. The influence of formulation

parameters on the disintegration time and in vitro dissolution of nimesulide from ODTs

along with other tablet characteristics was investigated. Results obtained from

disintegration and dissolution studies showed that lyophilized ODTs disintegrated within

few seconds and showed significantly faster dissolution rate of nimesulide compared to

the plain powder drug and nimesulide in commercially available immediate release tablet.

They demonstrated that an orally rapidly disintegrating tablet of nimesulide is a

promising formulation resulting in nimesulide being rapidly dissolved and effectively

absorbed into the blood stream with significantly higher bioavailability when compared

to standard immediate releasing oral dosage form. The study suggests that ODT

formulation developed in this work may be an alternative to conventional formulations of

nimesulide.56

Kuno Y. et al. proposed a new tablet preparation method that employs the phase

transition of sugar alcohols. In this method, tablets where produced by compressing a

powder containing two sugar alcohols with high and low melting points, and subsequent

heating at a temperature between the high and low melting points. A combination of two

sugar alcohols and the heating process is needed to prepare RDT with sufficient hardness.

Tablet hardness is related to the increase of inter-particle bonds or the bonding surface

area in tablets induced by the phase transition of the lower melting point sugar alcohol.57

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4. METHODOLOGY

4.1 PLAN OF WORK

1. Design of ODTs formulations: By direct compression

2. Evaluation for the precompression parameters:

 Bulk density

 Tapped density

 Angle of repose

 Carr‘s Inndex

 Hausner‘s ratio

3. Evaluation of ODTs formulations:

 Colour

 Shape

 Hardness

 Friability

 Tablet thickness

 Weight variation

 Drug content uniformity

 In vitro dispersion time

 In vitro dissolution rate

4. Drug-excipient interaction studies: Done by FTIR.

5. Short-term accelerated stability studies for the selected formulations.

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4.2 MATERIALS USED

Table No. 4.2 Materials used with their grade and their manufacturers or suppliers.

Sr. No. Materials Grade Manufacturer/Supplier

1. Pantoprazole sodium A.G Vasudha pharma chem ltd.

2. Omeprazole sodium A.G Vasudha pharma chem ltd.

3. CP A.G K. P. Pharmaceuticals.

4. CCS A.G K. P. Pharmaceuticals.

5. SSG A.G Vara Pharma chem. ltd

6. L-HPC A.G Vara Pharma chem. ltd

7. Pregelatinized starch A.G Rosswell industries

8. Sodium Bicarbonate A.G Qualigen fine chem

9. Potassium Bicarbonate A.G Qualigen fine chem

10. Agar gum Tag powder A.G SD fine chem.

11. Gaur gum A.G SD fine chem.

12. Camphor A.G Hindustan crystals

13. Menthol A.G Hindustan crystals

14. Thymol A.G Hindustan crystals

15. Mannitol DC A.G Hebei Huaxi Pharmaceutical. China

16. Aspartame A.G Sinosweet co ltd.

17. Sodium Stearyl Fumarate A.G Rosswell industries

18. Talc A.G Fine chem. Ltd. Mumbai

19. HCl L.G Ranbaxy fine chem. Ltd

20. Ethanol L.G Ranbaxy fine chem. Ltd

Here A.G indicates Analytical grade and L.G indicates Laboratory grade

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4.2.1 Proton Pump Inhibitors

For this research work Pantoprazole Sodium was used as a representative for the class

of PPIs.

Category: Antiulcer

Chemical designation: Pantporazole sodium is chemically designated as 5-

(difluromethoxy)-2-[[(3,4-dimethoxy-pyridin-2-yl) methyl] sulphinyl]benzimidazol-1-

ide, sesquihydrate.

OCH3

OCH3

F2HCO
N

N O
H

Fig. No. 4.2.1 Chemical Structure of Pantoprazole Sodium

Empirical Formula: C16H14F 2N3 NaO4S,1 H 2O

Molecular weight: 432.4.

Melting Point: Because of gradual degradation of pantoprazole sodium during heating,

the melting point cannot be determined.

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Description: Pantoprazole sodium is a white to off- white power which contains not less

than 98.0 percent and not more than 102.0 percent of C16H14F 2N3 NaO4S,1 H2O

calculated on the anhydrous basis.

Solubility: Pantoprazole sodium is freely soluble in ethanol, soluble in water, and

slightly soluble in hexane.

PKa: 3.92 pyridine; 8.19 benzimidazole

pH: 1% aqueous solution has a pH of 10.05 and 10% aqueous solution has a pH of 10.85.

Storage: Store protected from light and moisture, between 2°C to 8°C.

Usual strength: 20 to 40mg.58

Clinical pharmacology:

Pantoprazole is a prodrug that requires activation in an acid environment. After

absorption into the systemic circulation, the prodrug diffuses into the parietal cells of the

stomach and accumulates in the acidic secretory canaliculi. Here, it is activated by

proton-catalyzed formation of a tetracyclic sulfenamide, trapping the drug so that it

cannot diffuse back across the canalicular membrane. The activated form then binds

covalently with sulfhydryl groups of cysteines in the H+/K+-ATPase, irreversibly

inactivating the pump molecule. Acid secretion resumes only after new pump molecules

are synthesized and inserted into the luminal membrane, providing a prolonged (up to 24-

to 48-hour) suppression of acid secretion, despite the much shorter plasma half-lives (0.5

to 2 hours) of the parent compounds. Because they block the final step in acid production,

the PPIs are effective in acid suppression regardless of other stimulating factors.

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Therapeutic Uses:

It is used principally to promote healing of gastric and duodenal ulcers and to treat

GERD, including erosive esophagitis, which is either complicated or unresponsive to

treatment with H2-receptor antagonists. It is also mainstay in the treatment of

pathological hypersecretory conditions, including the Zollinger-Ellison syndrome.

Pantoprazole Sodium is FDA approved for treatment and prevention of recurrence of

nonsteroidal antiinflammatory drug (NSAID)-associated gastric ulcers in patients who

continue NSAID use. In addition, it is FDA approved for reducing the risk of duodenal

ulcer recurrence associated with H. pylori infections.

Adverse effects:

Pantoprazole sodium generally causes remarkably few adverse effects. The most

common side effects are nausea, abdominal pain, constipation, flatulence, and diarrhea.

Subacute myopathy, arthralgias, headaches, and skin rashes also have been reported. As

noted above, all PPIs are metabolized by hepatic CYPs and therefore may interfere with

the elimination of other drugs cleared by this route.

Contraindications:

Pantoprazole sodium is contraindicated in patients with a history of

hypersensitivity to pantoprazole sodium or to any constituents of the medication.

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Warnings:

When gastric ulcer is suspected, the possibility of malignancy should be excluded

before therapy with pantoprazole sodium is instituted since treatment with pantoprazole

sodium may alleviate symptoms and delay diagnosis.

Use in Pregnancy: There are no adequate or well-controlled studies in pregnant women.

It should not be administered to pregnant women unless the expected benefits outweigh

the potential risks to the foetus.

Use in Nursing Mothers: It is not known whether pantoprazole sodium is secreted in

human milk. It should not be given to nursing mothers unless its use is believed to

outweigh the potential risks to the infant.

Use in Children: The safety and effectiveness of pantoprazole sodium in children has not

yet been established.

Precautions:

Carcinogenicity: Effects of long-term treatment relate to hypergastrinemia, possible

enterochromaffin-like (ECL) cell hyperplasia and carcinoid formation in the stomach,

adenomas and carcinomas in the liver and neoplastic changes in the thyroid.

Pediatric and Geriatric studies: Short-term and long-term treatment with pantoprazole

sodium in a limited number of patients up to 6 years have not resulted in any significant

pathological changes in gastric oxyntic exocrine cells. A slight increase in AUC (12%)

and Cmax (7%) for pantoprazole sodium occurs in elderly volunteers when compared to

younger volunteers. The daily dose used in elderly patients, as a rule, should not exceed

the recommended dosage regimens.

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Hepatic insufficiency: The half-life increased to 7 - 9 h, the AUC increased by a factor

of 5 to 7, and the Cmax increased by a factor of 1.5 in patients with liver cirrhosis

compared with healthy subjects following administration of 40 mg pantoprazole.

Similarly, following administration of a 20 mg dose, the AUC increased by a factor of 5.5

and the Cmax increased by a factor of 1.3 in patients with severe liver cirrhosis compared

with healthy subjects.59

Renal insufficiency: No dose reduction is required when pantoprazole sodium is

administered to patients with impaired kidney function as the difference in AUCs

between patients who are dialyzed and those who are not is 4%.

Drug drug interactions: Pantoprazole sodium is metabolized in the liver via the CYP

450 system. Pharmacokinetic drug interaction studies in man did not demonstrate the

inhibition of the oxidative metabolism of the drug. Pantoprazole sodium does not interact

with carbamazepine, caffeine, diclofenac, ethanol, glibenclamide, metoprolol, antipyrine,

diazepam, phenytoin, nifedipine, theophylline, warfarin, digoxin, or oral contraceptives.

Concomitant use of antacids or consumption of food does not affect the pharmacokinetics

of pantoprazole sodium. Changes in absorption should be taken into account when drugs

whose absorption is pH dependent, e.g., ketoconazole, are taken concomitantly.

Clinical studies have shown that there is no pharmacokinetic interaction between

pantoprazole and the following antibiotic combinations: metronidazole plus

clarithromycin, metronidazole plus amoxicillin, amoxicillin plus clarithromycin.

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In a preclinical study, pantoprazole in combination therapy with various

antibiotics (including tetracycline, clarithromycin, and amoxicillin) was shown to have a

potentiating effect on the elimination rate of H. pylori infection.

Others: Generally, daily treatment with any acid blocking medicines over a long time

(e.g. longer than 3 years) may lead to malabsorption of cyanocobalamin caused by hypo-

or achlorhydria. Rare cases of cyanocobalamin deficiency under acid-blocking therapy

have been reported in the literature and should be considered if respective clinical

symptoms are observed.58

Symptoms and treatment of overdosage

Some reports of overdosage with pantoprazole have been received. No consistent

symptom profile was observed after ingestion of high doses of pantoprazole. Doses of up

to 240 mg i.v. were administered and were well tolerated.

Treatment should be supportive and symptomatic. Pantoprazole is not removed by


60, 61
hemodialysis.

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4.2.2 Excipient Profiles


4.2.2.1 Crospovidone

Table No. 4.2.2.1 Crospovidone

Synonyms: Crosslinked povidone; E1202; Kollidon CL; Kollidon CL-


M;Polyplasdone XL; Polyplasdone XL-10;
polyvinylpolypyrroli-done; PVPP; 1-vinyl-2-pyrrolidinone
homopolymer

Nonpropietary BP-CP, PhEur- Crospovidonum, USPNF- CP


Names:

Chemical Name and 1-Ethenyl-2-pyrrolidinone homopolymer [9003-39-8]


CAS Registry No.:

Description: White to creamy-white, finely divided, free flowing, practically


tasteless, odourless or nearly odourless, hygroscopic powder.

Structural Formula:

Empirical Formula (C6H9NO)n >10,00,000.


&Molecular Weight:

Solubility and storage Since CP is hygroscopic, it should be stored in an airtight


conditions: container in a cool, dry place.

Functional categories: Tablet disintegrant.

Applications: Used as disintegrant and dissolution agent at a conc of 2-5%.

Incompatibilities: CP when exposed to a high water level, may form molecular


adduct with some materials.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

4.2.2.2 Croscarmelose sodium

Table No. 4.2.2.2 Croscarmelose Sodium

Synonyms: Ac-Di-Sol; crosslinked carboxymethylcellulose sodium;


Explocel; modified cellulose gum; Nymcel ZSX; Pharmacel
XL; Primellose; Solutab; Vivasol

Nonpropietary Names: BP-Croscramellose sodium, PhEur- Carmellosum natricum


conexum, USPNF- Croscarmellose sodium.

Chemical Name and Cellulose, carboxymethyl ether, sodium salt, cross linked
CAS Registry No.: [74811-65-7].

Description: CCS occurs as an odourless, white or greyish white powder.

Structural Formula:

Empirical Formula and The USPNF 23 describes carboxymethylcellulose calcium as


Molecular Weight: the calcium salt of a polycarboxymethyl ether of cellulose.

Solubility: Insoluble in water. Practically insoluble in acetone, ethanol.

Functional categories: Tablet and capsule disintegrant.

Use: Disintegrant in capsules 10–25 & in tablets 0.5–5.0

Applications: It is used in oral pharmaceutical formulations as a disintegrant


for capsules, tablets, and granules.
Stability and Storage It is a stable though hygroscopic material. It should be stored in
Conditions: a well closed container in a cool, dry place.

Incompatibilities: The efficacy of disintegrants may be slightly reduced when


formulations are prepared by wet-granulation process.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

4.2.2.3 Sodium Starch Glycolate

Table No. 4.2.2.3 Sodium Starch Glycolate


Synonyms: Carboxymethyl starch, sodium salt; Explosol; Explotab;
Glycolys; Primojel; starch carboxymethyl ether, sodium
salt; Tablo; Vivastar P.
Nonpropietary Names: BP: Sodium starch glycollate, PhEur:Carboxymethylamylum
natricum, USPNF: SSG.
Chemical Name and Sodium carboxymethyl starch [9063-38-1]
CAS Registry No.:

Description: SSG is a white to off-white, odourless, tasteless, free-flowing


powder.

Structural Formula:

Melting point: Does not melt, but chars at approximately 200°C.

Functional categories: Tablet and capsule disintegrant.

Applications: It is commonly used in tablets prepared by either direct


compression or wet-granulation processes. The usual conc.
employed in a formulation is between 2% and 8%, with the
optimum conc. about 4%, although in many cases 2% is
sufficient.
Stability and storage SSG is stable and should be stored in a well-closed container.
properties:
Incompatibilities: SSG is incompatible with ascorbic acid.

4.2.2.4 Hydroxypropyl Cellulose, Low-Substituted

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

Table No. 4.2.2.4 Hydroxypropyl Cellulose, Low-Substituted


Synonyms Hyprolose, low-substituted; L-HPC

Nonpropietary Names JP: Low-substituted hydroxypropylcellulose, USPNF: Low


substituted hydroxypropyl cellulose
Chemical Name and Cellulose, 2-hydroxypropyl ether (low substituted) [78214-
CAS Registry No.: 412].

Description L-HPC occurs as a white to yellowish white powder or


granules. It is odourless and it is tasteless.

Structural Formula:

Fig: Where is R is H or [CH2CH(CH3)O]mH


Empirical Formula: (—OCH2CHOHCH3).

Grade: LH-11, LH-21, LH-31, LH-22, LH-32, LH-20, LH-30

Solubility and storage L-HPC is a stable, though hygroscopic, material. The powder
conditions: should be stored in a well- closed container.

Melting point: Its decomposition is at 275°C.

Functional categories: Tablet and capsule disintegrant; tablet binder.

Applications: It is primarily used in tableting as a disintegrant, and as a


binder in wet granulation.
Stability and Storage L-HPC is a stable, though hygroscopic, material. The powder
Conditions: should be stored in a well- closed container.
Incompatibilities: It may react with as alkaline substance.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

4.2.2.5 Starch Pregelatinized

Table No. 4.2.2.5 Starch Pregelatinized


Synonyms: Compressible starch; Instastarch; Lycatab C; Lycatab
PGS; Merigel; National 78-1551; Pharma-Gel; Prejel;
Sepistab ST 200; Spress B820; Starch 1500 G; Tablitz;
Unipure LD; Unipure WG220.
Nonpropietary Names: Pregelatinised starch, PhEur: Amylum pregelificatum,
USPNF: Pregelatinized starch.
Chemical Name and Pregelatinized starch [9005-25-8].
CAS Registry No.:

Description: Pregelatinized starch occurs as a moderately coarse to


fine, white to off-white coloured powder. It is odourless
and has a slight characteristic taste.

Structural Formula:

Fig: Where is R is H or [CH2CH(CH3)O]mH


Empirical Formula: (C6H10O5) n where n = 300–1000

Solubility and storage It is practically insoluble in organic solvents. Slightly


conditions: soluble to soluble in cold water.

Moisture content: pregelatinized maize starch is hygroscopic.

Functional categories: Tablet and capsule diluent, disintegrant and tablet binder.

Applications: Pregelatinized starch is a modified starch used in oral


capsule and tablet formulations as a binder, diluent, and
disintegrant. In comparison to starch.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

4.2.2.6 Sodium Bicarbonate

Table No. 4.2.2.6 Sodium Bicarbonate


Synonyms: Baking soda; E500; Effer-Soda; monosodium carbonate;
sodium acid carbonate; sodium hydrogen carbonate.
Nonpropietary Names: Sodium bicarbonate, JP: Sodium bicarbonate, PhEur: Natrii
hydrogenocarbonas, USP: Sodium bicarbonate.
Chemical Name and Carbonic acid monosodium salt [144-55-8]
CAS Registry No.:

Description: Sodium bicarbonate occurs as an odourless, white,


crystalline powder with a saline, slightly alkaline taste. The
crystal structure is monoclinic prisms

Empirical Formula: NaHCO3

Molecular Weight: 84.01

Solubility: It is practically insoluble in Ethanol (95%) and Ether,


soluble in Water.
Moisture content: The moisture content is less than 1% w/w. Above 85%
relative humidity it rapidly absorbs excessive amounts of
water and may start to decompose with loss of CO2.
Functional categories: Alkalizing agent; therapeutic agent.

Uses: Buffer in tablets 10–40 (%); Effervescent tablets 25–50 (%);


Isotonic injection/infusion 1.39 (%).
Melting point: 270°C (with decomposition).
Applications: It is generally used in pharmaceutical formulations as a
source of carbon dioxide in effervescent tablets and
granules. It is also widely used to produce or maintain an
alkaline pH in a preparation. Additionally, sodium
bicarbonate is used in solutions as a buffering agent.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

4.2.2.7 Potassium Bicarbonate

Table No. 4.2.2.7 Details about Potassium Bicarbonate


Synonyms: Carbonic acid monopotassium salt; E501; monopotassium
carbonate; potassium acid carbonate; potassium hydrogen
carbonate.
Nonpropietary Names: BP: Potassium bicarbonate, PhEur: Kalii hydrogenocarbonas,
USP: Potassium bicarbonate.
Chemical Name and Potassium bicarbonate [298-14-6]
CAS Registry No.:

Description: Potassium bicarbonate occurs as colourless, transparent


crystals or as a white granular or crystalline powder. It is
odourless, with a saline or weakly alkaline taste.

Empirical Formula: KHCO3

Molecular Weight: 100.11

Solubility: Soluble 1 in 4.5 of water at 0°C, 1 in 2.8 of water at 20°C, 1


in 2 of water at 50°C; practically insoluble in ethanol (95%).
Functional categories: Alkalizing agent; therapeutic agent.

Applications: Used as an excipient, generally used in formulations as a


source of carbon dioxide in effervescent preparations, at conc.
of 25- 50% w/w. It is of particular use in formulations where
sodium bicarbonate is unsuitable, for example, when the
presence of Na+ ions in a formulation needs to be limited or is
undesirable.
Storage: Potassium bicarbonate should be stored in a well-closed
container in a cool, dry location.
Incompatibilities: Potassium bicarbonate reacts with acids and acidic salts with
the evolution of carbon dioxide.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

4.2.2.8 Tag Powder (Treated Agar Powder)

Table No. 4.2.2.8 Tag Powder, Agar


Synonyms: Agar-agar; Bengal isinglass; Ceylon isinglass; Chinese
isinglass; E406; gelosa; gelose; Japan agar; Japan isinglass;
layor carang.
Nonpropietary Names: JP: Agar, PhEur: Agar, USPNF: Agar.

Chemical Name and Agar [9002-18-0]


CAS Registry No.:

Description: It occurs as transparent, odourless, tasteless strips or as a


coarse or fine powder. It may be weak yellowish-orange,
yellowish-gray to pale-yellow coloured, or colourless. Agar is
tough when damp, brittle when dry.

Structural Formula: Agar is a dried, hydrophilic, colloidal polysaccharide complex


extracted from the agarocytes of algae of the Rhodophyceae. The
structure is believed to be a complex range of polysaccharide chains
having alternating linkages.

Solubility: It is soluble in boiling water to form a viscous solution


practically insoluble in ethanol (95%), and cold water. A 1%
w/v aqueous solution forms a stiff jelly on cooling.
Functional categories: Emulsifying agent; stabilizing agent; suppository base;
suspending agent; sustained-release agent; tablet binder;
thickening agent; viscosity-increasing agent.
Applications: Agar is widely used as a stabilizing agent. It is used in a
handful of oral tablet and topical formulations. It has also been
investigated for possessing sustained-release activity in gels,
beads, microspheres, and as a disintegrant in tablets.
Storage: It is mostly stable at pH 4–10 and should be stored in a cool,
dry, place.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

4.2.2.9 Guar Gum

Table No. 4.2.2.9 Guar Gum


Synonyms: E412; Galactosol; guar flour; jaguar gum; Meyprogat; Mey-
prodor; Meyprofin.
Nonpropietary Names: BP: Guar galactomannan, PhEur: Guar galactomannanum,
USPNF: Guar gum.
Chemical Name and Galactomannan polysaccharide [9000-300]
CAS Registry No.:

Description: Gaur gum occurs as transparent, odourless, tasteless strips or


as a coarse or fine powder. It may be weak yellowish-orange,
yellowish-gray to pale-yellow coloured, or colourless.

Emperical Formula: (C6H12O6)n =220 000

Structural Formula: It consists of linear chains of (1→4)-b-D-mannopyranosyl


units with a-D-galactopyranosyl units attached by (1→6)
linkages. The ratio of D-galactose to D-mannose is between 1
: 1.4 and 1 : 2.
Solubility: It is practically insoluble in organic solvents. In cold or hot
water, guar gum disperses and swells almost immediately to
form a highly viscous, thixotropic sol. The optimum rate of
hydration occurs at ph 7.5–9.0. Finely milled powders swell
more rapidly and are more difficult to disperse. Two to four
hours in water at room temperature are required to develop
maximum viscosity.
Functional categories: Suspending agent; tablet binder; tablet disintegrant; viscosity-
increasing agent.
Use: It is used as emulsion stabilizer up to 1%, tablet binder Up to
10%, thickener for lotions and creams Up to 2.5%
Applications: Guar gum is a galactomannan, commonly used in cosmetics,
food products, and pharmaceutical formulations. It has also
been investigated in the preparation of sustained-release
matrix tablets in the place of cellulose derivatives such as
methylcellulose
Storage: Guar gum powder should be stored in a well-closed container
in a cool, dry place.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

4.2.2.10 Menthol

Table No. 4.2.2.10 Menthol


Synonyms: Hexahydrothymol; 2-isopropyl-5-methylcyclohexanol; 4-
isopropyl-1-methylcyclohexan-3-ol; 3-p-menthanol; p-
menthan 3-ol; dl-menthol; peppermint camphor;
Nonpropietary Names: BP: Racementhol, JP: dl-Menthol, PhEur: Mentholum
racemicum, USP: Menthol.
Chemical Name and (1RS,2RS,5RS)-()-5-Methyl-2-(1 methylethyl)cyclohexanol
CAS Registry No.: [15356-70-4] Note that the following CAS No.s have also
been used: [1490-04-6] and [89-78-1].
Description: Racemic menthol is a mixture of equal parts of the
(1R,2S,5R)- and (1S,2R,5S)-isomers of menthol.

Emperical Formula: C10H20O

Molecular Weight: 156.27

Structural Formula:

.
Solubility: Very soluble in ethanol (95%), chloroform, ether, fatty oils
and liquid paraffin; soluble in acetone and benzene; very
slightly soluble in glycerin; practically insoluble in water.
Functional categories: Flavouring agent; therapeutic agent.

Melting point: 34°C.

Applications: It is widely used as a flavouring agent or odour enhancer. It


exerts a cooling or refreshing sensation that is exploited in
many topical preparations.
Storage: Menthol should be stored in a well-closed container at a
temperature not exceeding 25°C, since it sublimes readily.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

4.2.2.11 Thymol

Table No. 4.2.2.11 Thymol

Synonyms: Acido trimico; 3-p-cymenol; p-cymen-3-ol; Flavinol; 3-


hydroxy-p-cymene; 3hydroxy-1-methyl-4-isopropylbenzene.
Nonpropietary Names: Thymol, Thymolum

Chemical Name and Thymol [89-83-8]


CAS Registry No.:

Description: It occurs as colourless or often large translucent crystal, or as


a white crystalline powder and have a pungent caustic taste.

Emperical Formula: C10H14O

Molecular Weight: 150.24

Structural Formula:

.
Solubility: Soluble in chloroform, ethanol (95%), ether, glacial acetic
acid, olive oil, water. Freely soluble in essential oils, fixed
oils, and fats. Sparingly soluble in glycerine.
Functional categories: Flavouring agent; therapeutic agent.

Use: Menthol is used as Inhalation 0.02–0.05 %, as an Oral


suspension 0.003%, Oral syrup 0.005–0.015%, Tablets 0.2–
0.4%, Topical formulations 0.05–10.0%, Toothpaste 0.4%,
Mouthwash 0.1–2.0%, Oral spray 0.3%.
Storage: Thymol should be stored in well-closed, light-resistant
containers, in a cool, dry, place. Thymol is affected by light.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

4.2.2.12 Camphor

Table No. 4.2.2.12 Camphor


Synonyms: 2-bornanone,2-camphanone bornan-2-one, Formosa.

Nonpropietary Names: Camphor

Chemical Name and 1,7,7-trimethylbicyclo [2.2.1]heptan-2-one [464-48-2]


CAS Registry No.:

Description: White or colourless crystals.

Emperical Formula: C10H16O

Molecular Weight: 251.23

Structural Formula:

.
Functional categories: Flavourings agent; therapeutic agent.

Applications: Modern uses include camphor as a plasticizer for


nitrocellulose, as a moth repellent, as an antimicrobial
substance.
Storage: Camphor should be stored in well-closed, light-resistant
containers, in a cool, dry, place.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

4.2.2.13 Directly Compressible Mannitol

Table No. 4.2.2.13 Directly Compressible Mannitol


Synonyms: Cordycepic acid; C PharmMannidex; E421; manna sugar;
D-mannite; mannite; Mannogem; Pearlitol.
Nonpropietary BP: Mannitol, JP: D-Mannitol, PhEur: Mannitolum,
Names: USP:Mannitol

Chemical Name and D-Mannitol [69-65-8]


CAS Registry No.:

Description: It occurs as a white, odourless, crystalline powder/ granules. It


has a sweet taste, approximately as sweet as glucose and half
as sweet as sucrose, and imparts a cooling sensation in the
mouth.

Emperical Formula: C6H14O6.

Molecular Weight: 182.17

Structural Formula:

.
Functional Diluent; diluent for lyphilized preparations; sweetening agent;
categories: tablet and capsule diluent; tonicity agent.

Use: Menthol is used as Inhalation 0.02–0.05 %, as an Oral


suspension 0.003%, Oral syrup 0.005–0.015%, Tablets 0.2%.
Applications: It is primarily used as a diluent (10–90%) in tablet
formulations.
Storage: Mannitol is stable in the dry state and in aqueous solutions.
The bulk material should be stored in a well-closed container
in a cool, dry place.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

4.2.2.14 Aspartame

Table No. 4.2.2.14 Aspartame


Synonyms: 3-Amino-N-(a-carboxyphenethyl)succinamic acid N-methyl
ester; 3-amino-N-(a-methoxycarbonylphenethyl)succinamic
acid; APM;
Nonpropietary BP: Aspartame, PhEur: Aspartamum, USPNF: Aspartame
Names:

Chemical Name and N-a-L-Aspartyl-L-phenylalanine 1-methyl ester [22839-47-0]


CAS Registry No.:

Description: Aspartame occurs as an off white, almost odourless crystalline


powder with an intensely sweet taste.

Emperical Formula: C14H18N2O5.

Molecular Weight: 294.31

Structural Formula:

.
Functional Sweetening agent.
categories:

Solubility: Slightly soluble in ethanol (95%); sparingly soluble in water.

Applications: Aspartame is used as an intense sweetening agent in beverage


products, food products, and table-top sweeteners, and in
pharmaceutical preparations including tablets, powder mixes,
and vitamin preparations. It is 180–200 times that of sucrose.
Storage: Aspartame is stable in dry conditions and should be stored in
a well-closed container, in a cool, dry place.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

4.2.2.15 Talc

Table No. 4.2.2.15 Talc


Synonyms: Altalc; E553b; hydrous magnesium calcium silicate;
hydrousmagnesium silicate; Luzenac Pharma; magnesium
hydrogen metasilicate; Magsil Osmanthus; Magsil Star;
powdered talc; purified French chalk; Purtalc; soapstone;
steatite; Superiore.
Nonpropietary Names: BP: Purified talc, JP: Talc, PhEur: Talcum, USP: Talc

Chemical Name and Talc [14807-96-6]


CAS Registry No.:

Description: Talc is a very fine, white to greyish-white, odourless,


impalpable, unctuous, crystalline powder. It adheres readily to
the skin and is soft to the touch and free from grittiness.

Emperical Formula: Talc is a purified, hydrated, magnesium silicate,


approximating to the formula Mg6(Si2O5)4(OH)4. It may
contain small, variable amounts of aluminium silicate and
iron.
Functional categories: Anticaking agent; glidant; tablet and capsule diluent; tablet
and capsule lubricant.
Use: Used as dusting powder 90.0–99.0%, as a glidant and tablet
lubricant 1.0–10.0, tablet and capsule diluent 5.0–30.0
Solubility: Practically insoluble in dilute acids and alkalis organic
solvents, and water.
Applications: It is widely used as a dissolution retardant in the development
of controlled-release products. Talc is also used as a lubricant
in tablet formulations; in a novel powder coating for
extended-release pellets. Talc is used as a dusting powder,
Storage: Talc should be stored in a well-closed container in a cool, dry
place

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

4.2.2.16 Sodium Stearyl Fumarate 61

Table No. 4.2.2.16 Sodium Stearyl Fumarate


Synonyms: Fumaric acid, octadecyl ester, sodium salt; Pruv; sodium
monostearyl fumarate.
Nonpropietary Sodium stearyl fumarate, PhEur: Natrii stearylis fumaras,
Names: USPNF: Sodium stearyl fumarate.

Chemical Name and 2-Butenedioic acid, monooctadecyl ester, sodium salt [4070-
CAS Registry No.: 80-8].

Description: Sodium stearyl fumarate is a fine, white powder with


agglomerates of flat, circular-shaped particles.

Emperical Formula: C22H39NaO4.

Molecular Weight: 390.5

Structural Formula:

Functional Tablet and capsule lubricant.


categories:

Use: It is used as lubricant and also as a glident.

Solubility: Practically insoluble in acetone, chloroform, ethanol. Slightly


soluble in methanol. Solubility in water is 1 in 20 000 at
25°C, 1in10at80°C and 1 in 5 at 90°C,
Melting point: 224–245°C (with decomposition)
Applications: It is widely used as lubricant and also as a glident in tablet or
capsule formulations.
Storage: The bulk material should be stored in a well-closed container
in a cool, dry place.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

4.3 INSTRUMENTS

Table No. 4.3 Instruments used for the research work


Sr. Instruments Manufacturer
No.

1. Electronic Weighing Balance (Model Essae-Teraoka Ltd


No. IND/09/2001/28)

2. UV-Vis Spectrophotometer (UV-1800) Shimadzu, Japan.

3. FTIR Spectrophotometer (8400S) Shimadzu, Japan.

4. Disintegration Test Apparatus ED-2L Electrolab.

5. Dissolution test apparatus TDT-08T Electrolab.

6. Digital Vernier Caliper Mitutoyo, Japan.

7. Digital pH meter 7007 Dgisun Electronics Hyderabad.

9. Test Sieve Scientific Engineering Corp. Delhi.

10. Hot Air Oven Servewell Instrument (P) Ltd,


Bangalore.

11. Stability Chamber Lab Control Equipment Co. Mumbai.

12. Friabilator USP EF-2 Electrolab.

13. Tablet punching machine, (Rimek mini Karnavati Engineering Ltd, Mehsana ,
press-1) 10- station Gujarat.

14. Monsanto Hardness Tester Ketan engineering Ltd, Mumbai

15. Tap density tester ETD 1020 Electrolab

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

4.4. STUDIES UNDER TAKEN

4.4.1 Preformulation studies

The goals of preformulation studies are to choose the correct form of the drug

substance, evaluate its physical and chemical properties, and generate a thorough

understanding of the material‘s stability under the conditions that will lead to the

development of a particular DDS. Preformulation is a science that serves as a big

umbrella for the fingerprinting of a drug substance or product both at the early and latter

stage of development in pharmaceutical manufacturing. The preformulation phase is a

critical learning time about candidate drugs. Typically, it begins during the lead

optimization phase and continues through prenomination and into the early phases of

development. Decisions made on the information generated during this phase can have a

profound effect on the subsequent development of those compounds.62

The goals of the preformulation study are:

 To establish the necessary physicochemical characteristics of a new drug

substance.

 To determine its kinetic release rate profile.

 To establish its compatibility with different excipients.

Hence, preformulation studies on the obtained sample of drug include colour, taste,

solubility analysis, melting point determination and compatibility studies.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

4.4.1.1 Identification of Pantoprazole

4.4.1.1.1 Melting point determination

Melting point of Pantoprazole sodium was set to determine by open cup capillary
method.

4.4.1.1.2 Infrared absorption spectrum

The infrared absorption spectrum of Pantoprazole was recorded with a KBr disc

over the wave No. 4000 to 400 cm-1.

4.4.1.2 Preparation of standard calibration curve

4.4.1.2.1 Preparation of standard calibration curve of Pantoprazole sodium in 0.1 N


Hydrochloric acid
Procedure

1 gm of sodium bicarbonate was accurately weigh and transferred it in to 100 ml

amber coloured volumetric flask and dissolved in small quantity of 0.1 N HCl. To this a

solution 100mg of Pantoprazole sodium dissolved in approximately 2-5 ml of water was

added. The volume was made up with the 0.1 N HCl to get a conc. of 1000µg/ml

[Standard Stock -I (SS-I)].

From this 1ml was withdrawn and diluted to 100ml to get a conc. of 10µg/ml (SS-

II). From SS-II aliquots of 2ml, 4ml, 6ml, 8ml and 10ml were pipetted into 10ml

volumetric flasks. The volume was made up with 0.1 N HCl to get the final Conc. of 2, 4,

6, 8, 10 µg/ml respectively. When this solution was scanned in the UV range i.e. from

200nm to 800nm λmax was found to be 281.5 nm for Pantoprazole sodium in 0.1N HCl as

a blank in UV-Visible Spectrophotometer (UV-1800 Shimadzu). The absorbance (abs) of

each conc. was measured at 281.5 nm.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

The same solution was stored at room temperature and abs of the solutions was

measured at 281.5 nm using UV-visible spectrophotometer after every half hour.

Beer’s range: 2- 100µg/ml.

The conc. was calculated using the following formula:

Conc =

4.4.1.2.2 Preparation of standard calibration curve of Omeprazole sodium in 0.1 N


Hydrochloric acid
Procedure

1 gm of sodium bicarbonate was accurately weigh and transferred it in to 100 ml

amber coloured volumetric flask and dissolved in small quantity of 0.1 N HCl. To this a

solution 100mg of Omeprazole sodium dissolved in approximately 2-5 ml of water was

added. The volume was made up with the 0.1 N HCl to get a conc. of 1000µg/ml

[Standard Stock -I (SS-I)].

From this 1ml was withdrawn and diluted to 100ml to get a conc. of 10µg/ml (SS-

II). From SS-II aliquots of 2ml, 4ml, 6ml, 8ml and 10ml were pipetted into 10ml

volumetric flasks. The volume was made up with 0.1 N HCl to get the final conc. of 2, 4,

6, 8, 10 µg/ml respectively. When this solution was scanned in the UV range i.e. from

200nm to 800nm λmax was found to be 301nm for Omeprazole sodium in 0.1N HCl as a

blank in UV-Visible Spectrophotometer (UV-1800 Shimadzu). The abs of each conc. was

measured at 301 nm.

The same solution was stored at room temperature and abs of the solutions was

measured at 301 nm using UV-visible spectrophotometer after every half hour.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

Beer’s range: 2- 100µg/ml.

The conc. was calculated using the following formula:

Conc=

4.4.1.3 Compatibility studies of drug and polymers

4.4.1.3.1 FTIR Studies

Compatibility of the pantoprazole with superdisintegrants and other polymers

used to formulate ODTs where studied by FTIR analysis. FTIR spectral analysis of

pantoprazole sodium, superdisintegrants and excipients and combination of the

pantoprazole sodium and superdisintegrants and excipients were carried out to investigate

the changes in chemical composition of the drug after combining it with the excipients.

The compatibility study on IR was carried by Shimadzu 8400S IR spectra of pure

pantoprazole sodium, superdisintegrants, physical mixtures and optimized formulation

were obtained by adding potassium bromide 100 times the quantity of the sample to be

studied.

4.4.2. Post formulation Studies

4.4.2.1 Formulation of Orodispersible Tablets of Pantoprazole Sodium

Pantopraozle sodium ODT where prepared by using three approaches of Direct

Compression method.

Approach 1: Super disintigrant addition method.

Approach 2: Combination of different superdisintegrants method.

Approach 3: Sublimation method.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

Approach 4: Combination of superdisintegrants and sublimationmethod.

Approach 5: Treated Natural gums used as superdisintegrants.

4.4.2.1.1 Preparation of Pantoprazole Orodispersible tablets using Superdisintegrant

addition method

Pantoprazole ODTs were prepared by direct compression. All the ingredients

were passed through 60# mesh sieve separately and collected. The drug was weighed

along with the other excipients and was mixed in geometrical order. This mixture was

shaken for few mins to ensure proper mixing of all the ingredients. The tablets were

compressed using flat face 16.4 X 8 mm flat oval shaped punch to get tablets of 1300 mg

weight using ten stations Rimek tablet compression machine (Karnavati Engineering Ltd.

Ahmadabad, India).

4.4.2.1.2 Preparation of Orodispersible tablets using combination of different


superdisintegrants method
In this approach pantoprazole Sodium ODTs were prepared by direct compression

using a combination of two different superdisintegrants in the ratio of 1:1. All the

ingredients were passed through 60# mesh sieve separately and collected. The drug was

weighed along with the other excipients and was mixed in geometrical order. This

mixture was shaken for few mins to ensure proper mixing of all the ingredients. The

tablets were compressed using flat face 16.4 X 8 mm flat oval punch to get tablets of

1300 mg weight using ten stations Rimek tablet compression machine (Karnavati

Engineering Ltd. Ahmadabad, India).

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

4.4.2.1.2 Preparation of Orodispersible tablets using sublimation method

Sublimating agents resulted in rapid disintegration of tablets due to the

phenomenon of sublimating which improves dissolution. Pantoprazole sodium ODTs

were prepared by direct compression.63 All the ingredients were passed through 60# mesh

sieve separately and collected. The drug was weighed along with the other excipients and

was mixed in geometrical order. This mixture was shaken for few mins to ensure proper

mixing of all the ingredients. The tablets were compressed using flat face 16.4 X 8 mm

flat oval size punches to get tablets of 1300 mg weight using ten stations Rimek tablet

compression machine (Karnavati Engineering Ltd. Ahmadabad, India). The tablets were

dried at 600 C in oven till constant weight was obtained.

4.4.2.1.4 Preparation of Orospersible tablets using combination of superdisintegrants


and sublimation method

Pantoprazole ODTs were prepared by direct compression. In this approach one

superdisintegrants and one sublimating agents where used. All the ingredients were

passed through 60# mesh sieve separately and collected. The drug was weighed along

with the other excipients and was mixed in geometrical order. This mixture was shaken

for few mins to ensure proper mixing of all the ingredients. The tablets were compressed

using flat face 16.4 X 8 mm flat oval shaped punch to get tablets of 1300 mg weight

using ten stations Rimek tablet compression machine (Karnavati Engineering Ltd.

Ahmadabad, India).

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4.4.2.1.5 Treated natural gums used as superdisintegrants

Natural gums are getting a lot of importance due to their properties.

Treated agar gum (TAG) powder has shown having superdisintegration property.

Pantoprazole sodium ODTs using natural gums as superdisintegrants were prepared by

direct compression. The gums like agar, gaur gum, gum acacia etc where taken.

10gm of the gums was accurately weighed and added to 250 ml beaker containing

100 ml distilled water and then stirred for few minis. This was kept aside for 2 days and

then dried until it form dry powered. This mass was pulverised and pass throw 60# sieve.

All the other ingredients were also passed through 60# mesh sieve separately and

collected. The drug was weighed along with the other excipients and was mixed in

geometrical order. This mixture was shaken for few mins to ensure proper mixing of all

the ingredients. The tablets were compressed using flat face 16.4 X 8 mm flat oval size

punch to get a tablets of 1300 mg weight using ten station Rimek tablet compression

machine (Karnavati Engineering Ltd. Ahmadabad, India)

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Table No. 4.4.2.1.1 Formulations of Orodispersible tablets using superdisintigrant addition method
Sr. Ingredients Quantity used in mg
No
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16

1. Pantoprazole 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

2. CP - 13 39 65 - - - - - - - - - - - -

3. SSG - - - - 13 39 65 - - - - - - - - -

4. CCS - - - - - - - 13 39 65 - - - - - -

5. L-HPC - - - - - - - - - - 13 39 65 - - -

6. Pregelatinized Starch - - - - - - - - - - - - - 13 39 65

7. Treated Agar - - - - - - - - - - - - - - - -

8. Treated Gaur - - - - - - - - - - - - - - - -

9. Aspartame 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52

10. Mannitol DC 77.5 64.5 38.5 12.5 64.5 38.5 12.5 64.5 38.5 12.5 64.5 38.5 12.5 64.5 38.5 12.5

11. Talc 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26

12. SSF 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13

13. Sodium Bicarbonate 585 585 585 585 585 585 585 585 585 585 585 585 585 585 585 585

14. Potassium Bicarbonate 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520

15. Flavour 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5

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Table No.4.4.2.1.2 Formulations of Orodispersible tablets using combination of


superdisintigrants
Sr. Chemical Used Quantity used in mg
No. F17 F18 F19 F20
1. Pantoprazole 20 20 20 20
2. CP - 32.5 32.5 32.5
3. SSG 32.5 32.5 - -
4. CCS 32.5 - 32.5 -
5. L-HPC - - - 32.5
6. Aspartame 52 52 52 52
7. Mannitol DC 12.5 12.5 12.5 12.5
8. Talc 26 26 26 26
9. SSF 13 13 13 13
10. Sodium bicarbonate 585 585 585 585
11. Potassium bicarbonate 520 520 520 520
12. Flavour 6.5 6.5 6.5 6.5

Table No 4.4.2.1.3 Formulations of Orodispersible tablets using subliming agent.


Quantity used in mg
Sr.No. Chemical used
F21 F22 F23
1. Pantoprazole 20 20 20
2. Camphor 65 - -
3. Menthol - - 65
4. Thymol - 65 -
5. Aspartame 52 52 52
6. Mannitol DC 12.5 12.5 12.5
7. Talc 26 26 26
8. Sodium steryl fumerate 13 13 13
9. Sodium bicarbonate 585 585 585
10. Potassium bicarbonate 520 520 520
11. Flavour 6.5 6.5 6.5

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Table No. 4.4.2.1.4 Formulations of Orodispersible tablets using a combination of


superdisintegrants and sublimation method
Quantity used in mg
Sr. No. Chemical used
F24 F25
1. Pantoprazole 20 20
2. CP 32.5 32.5
3. Camphor 32.5 -
4. Menthol - 32.5
5. Aspartame 52 52
6. Mannitol DC 12.5 12.5
7. Talc 26 26
8. Sodium steryl fumerate 13 13
9. Sodium bicarbonate 585 585
10. Potassium bicarbonate 520 520
11. Flavour 6.5 6.5

Table No. 4.4.2.1.5 Formulations of Orodispersible tablets using Natural gums as


superdisintegrants.
Quantity used in mg
Sr. No. Chemical used
F26 F27
1. Pantoprazole 20 20
2. Gum Agar - 32.5
3. Gaur gum 32.5 -
5. Aspartame 52 52
6. Mannitol DC 12.5 12.5
7. Talc 26 26
8. Sodium steryl fumerate 13 13
9. Sodium bicarbonate 585 585
10. Potassium bicarbonate 520 520
11. Flavour 6.5 6.5

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

4.5 EVALUATION OF TABLETS

4.5.1 Pre-compression Parameters

4.5.1.1 Angle of Repose ()

Angle of repose is defined as the maximum angle possible between the surface of

a pile of the powder and horizontal plane. If more material is added to the pile, it slides

down the sides until the mutual friction of the particles, producing a surface at an angle 

is in equilibrium with the gravitational force; the tangent of the angle of repose is equal to

the coefficient of friction, µ, between the particles. The frictional force in a loose powder

or granules can be measured by using this angle of repose.

tan  = h / r

 = tan-1 (h/r)

Where,  is the angle of repose

h is height of pile

r is radius of the base of pile64

Different ranges of flow ability in terms of angle of repose are given in table no.4.5.1.1

Table No 4.5.1.1 Relationship between Angle of Repose () and flow properties.

Angle of Repose () (degrees) Flow

<25 Excellent

25=30 Good

30-40 Passable

>40 Very poor

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

Method

A funnel was filled to the brim and the test sample was allowed to flow smoothly

through the orifice under gravity. From the cone formed on a graph sheet was taken to

measure the area of pile, thereby evaluating the flowability of the granules. Height of the

pile was kept constant to 2cm measured.

4.5.1.2 Bulk Density

Bulk density is defined as the mass of a powder divided by the bulk volume. The

bulk density of a powder depends primarily on particle size distribution, particle shape,

and the tendency of the particles to adhere to one another. The bulk density of a powder

depends on particle packing and changes as the powder consolidates. A consolidated

powder is likely to have a greater arch strength then a less consolidated one and may

therefore be more resistant to powder flow. The ease with which a powder consolidates

can be used as an indirect method of quantifying powder flow.65

Method

Both loose bulk density (LBD) and tapped bulk density (TBD) were determined by

tap density tester. A quantity of accurately weighed powder from each formula,

previously shaken to break any agglomerates formed was introduced into a measuring

cylinder. After the initial volume was observed, the cylinder was allowed to fall under its

own weight onto a hard surface from the height of 2.5 cm at 2 seconds interval. The

taping was continued until no further change in volume was noted. LBD and TBD were

calculated using following formula;

LBD= --------- (a)

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TBD= ---------- (b)

4.5.1.3 Carr’s Compressibility Index

The compressibility index of the granules was determined by Carr‘s

compressibility index. Grading of the powders for their flow properties according to CI is

given in Table 4.5.1.3

Table No 4.5.1.3 Grading of the powders for their flow properties according to
Carr’s Index

Consolidation Index (Carr’s %) Flow

5 – 15 Excellent

12-16 Good

18-21 Fair to passable

23-35 Poor

33-38 Very poor

>40 Very very poor

(%) CI can be calculated by using the following formula

CI (%) = x 100----------- (c)

4.5.1.4 Hausners Ratio:

Hausner found that the ratio bulk density by tapped density war related to

interparticle friction and, as such, could be used to predict powder flow property. He

showed that powders with low interparticle friction, such as coarse spheres, have ratios of

approximately 1.2. Where more cohesive, less free-flowing powders such as flakes have

Hausner ratios greater than 1.6.70

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HR =

Table No 4.5.1.4 Grading of the powders for their flow properties according to
Hausners Ratio

HR Flow

<1.2 Free flowing powder

>1.6 Less free flowing

4.5.2 Post-Compression Parameters

4.5.2.1 Shape and colour

The tablets were examined under a lens for the shape of the tablet and colour by

keeping the tablets in light.

4.5.2.2. Uniformity of thickness

The crown thickness of individual tablet may be measured with a vernier caliper,

which permits accurate measurements and provides information on the variation between

tablets. Other technique employed in production control involves placing 5 or 10 tablets

in a holding tray, where their total crown thickness may be measured with a sliding

caliper scale. The tablet thickness was measured using vernier caliper.

4.5.2.3 Hardness test

Tablets require a certain amount of strength, or hardness and resistance to

friability, to withstand mechanical shocks of handling in manufacture, packaging and

shipping. The hardness of the tablets was determined using Monsanto Hardness tester. It

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is expressed in Kg/cm2. Three tablets were randomly picked from each formulation and

the mean and standard deviation values were calculated.

4.5.2.4 Friability test

It is the phenomenon whereby tablet surfaces are damaged and/or show evidence

of lamination or breakage when subjected to mechanical shock or attrition. The friability

of tablets was determined by using Roche Friabilator. It is expressed in percentage (%).

Ten tablets were initially weighed [W (initial)] and transferred into friabilator. The

friabilator was operated at 25 rpm for 4 mins or run up to 100 revolutions. The tablets

were weighed again [W (final)]. The percentage friability was then calculated by,

F=

Table No. 4.5.2.4 Acceptable limit of Friability

Percent Friability Acceptable limit

<1 Acceptable

>1 Not acceptable

4.5.2.5 Weight variation test

The tablets were selected randomly from each formulation and weighed

individually to check for weight variation. The U.S Pharmacopoeia allows a little

variation in the weight of a tablet. The percentage deviation in weight variation is shown

in table no 4.5.2.5.

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Table No. 4.5.2.5 Percentage deviation in weight variation

Average weight of a tablet Percentage deviation

130 mg or less 10

More than 130 mg and less than 324 mg 7.5

324 mg and above 5

In all the formulations the tablet weight was above 324 mg and, hence 5% maximum

difference was allowed.

4.5.2.6 Drug Content Uniformity

The content uniformity test is used to ensure that every tablet contains the amount

of drug substance intended with little variation among tablets within a batch. Due to

increased awareness of physiological availability, the content uniformity test has been

included in the monographs of all coated and uncoated tablets intended for oral

administration where the range of size of the dosage form available includes 50 mg or

smaller sizes. For content uniformity test, representative samples of 30 tablets are

selected and 10 are assayed individually. At least 9 must assay within ± 15% of the

declared potency and none may exceed ± 25%.

The amount of active ingredient(s) is determined by the method described in

assay and amount of active ingredient is calculated. Since active ingredient of present

investigation is not official in any pharmacopoeia the following method was used for

determination of drug content.

Twenty tablets were weighed and powdered. The blend equivalent to 20 mg of

pantoprazole sodium was weighed and dissolved in sufficient quantity of 0.1N HCl. The

solution was filtered through Whatmann filter paper (No.41), suitably diluted with 0.1N

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HCl and assayed at 281.5 nm, using a UV-Visible double beam spectrophotometer (UV-

1800 Shimadzu).

4.5.2.7 In vitro disintegration time


The process of breakdown of a tablet into smaller particles is called as

disintegration. The in vitro disintegration time of a tablet was determined using a

modified disintegration test used only for fast disintegrating agents.

Method

For a drug to be absorbed from a solid dosage form after oral administration, it

must first be in solution, and the first important step toward this condition is usually the

break-up of the tablet; a process known as disintegration.

The disintegration time of the water dispersible tablets was determined in

accordance with the official European Pharmacopoeia monograph ‗Dispersible tablets‘,

stating a maximum disintegration time of 3 min for dispersible tablets (European

Pharmacopoeia, 2001). The disintegration apparatus (Pharma Test, Hainburg, Germany)

had to be modified, since the standard glass tube is 21.5 mm in internal diameter and the

tested tablets have, however, a mean diameter of 25 mm.57 The disintegration was carried

out in a beaker consisting of a 200 ml medium. The medium consisted of water at a

temperature between 15 and 25°C. Only one tablet at a time was tested and considered

disintegrated when completely dispersed fragments were obtained.

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F
ig. No. 4.5.2.7 Method used for the disintegration of the Orodispersible tablets

4.5.2.8 In vitro dissolution studies

In vitro release studies were carried out using a modified USP XXIII dissolution

test apparatus. Two objectives in the development of in vitro dissolution tests was to

show that,

i) Release of the drug from the tablet is as close as possible upto 100%.

ii) Rate of drug release is uniform from batch to batch and is the same as the release

rate from those proven to be bioavailable and clinically effective.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

Modification:

The normal USP XXIII dissolution apparatus was chosen in which a beaker was

placed. This beaker is an elongated one generally used for TLC and other purpose.

Another modification was that basket was used in place of paddles because of the narrow

mouth opening of the beaker. Outside this beaker water was putted at a level till the

dissolution fluid in the beaker reaches. The temperature was validated and kept at 40.1°C

and the rotation of the basket was kept at 75 RPM. Only 190 ml dissolution fluid was

used. Summary of general in vitro dissolution conditions employed throughout the study

to determine the in vitro dissolution rate for all the formulation is given in the following

table.

Table No.4.5.2.8 Summary of general dissolution conditions


Sr. No. Parameter Specification

1. Dissolution medium 190 ml 0.1 N HCl

2. Temperature 40.1°C ± 5°C

3. Rotation speed 75 rpm

4. Volume withdrawn 5 ml every 30 seconds for 10 mins

5. max 281.5nm

6. Beer‘s range 2 – 100g/ml

7. Tablet taken 1 tab (known drug content)

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Fig No. 4.5.2.8 Modification done in the dissolution apparatus

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4.5.2.9 Stability studies:

Stability of a drug has been defined as the ability of a particular formulation, in a

specific container, to remain within its physical, chemical, therapeutic and toxicological

specifications. Stability studies was conducted as per the specified ICH guidelines the

selected best formulation. The purpose of stability testing is to provide evidence on how

the quality of a drug substance or drug product varies with time under the influence of a

variety of environmental factors such as temperature, humidity and light and enables

recommended storage conditions, re-test periods and shelf lives to be established.

In the present study, the ODTs where packed in suitable packaging material and

stored under the following conditions for a period of 90 days at 40 ± 1 0C and RH 75 ±

5%

The tablets were withdrawn after period of 15, 45 and 90days and analyzed for

physical characterization (Visual defects, hardness, friability, disintegration, dissolution

etc) and drug content.

4.5.2.10 Similarity factor:

Moore and Flanner proposed two new indices (f 1 and f 2 ) to compare dissolution

profiles of a test and a reference formulations . The concept of similarity factor (f 2) has

been endorsed by Food and Drug Administration (FDA); therefore, it is widely adopted

in formulation and development and dossier preparation. The equation of similarity factor

proposed by Moore and Flanner is represented in Eqn

ƒ2 = 50 × log {[1 / (1 + (Σ (Rt - Tt) 2) / N)]1/2 × 100}

Where, N = Number of experimental data.

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This is a widely used factor used to determine the similarity between two

formulations. It is widely used when you have to check your formulation is similar to that

of the marketed formulation. Values of ƒ2 between 50 and 100 can be considered as

superimposed dissolution profiles.66

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

6. RESULTS

The present study was aimed at formulating ODTs of PPIs. This is a novel

approach for increasing the patient compliance with a faster onset of action as compared

to the conventional formulation mainly used at present.

5.1 IDENTIFICATION OF PANTOPRAZOLE SODIUM

5.1.1 FTIR Studies

FTIR is one of the most widely used methods for checking the compatability

between substances and for the identification of the drug. Pantoprazole sodium,

excipients and the selected formulations where analysed using infrared

spectrophotometer (Shimadzu FTIR 8-400, S model).

All the samples were scanned at the resolution of 4 cm-1 over the wave number

region 4000-400 cm-1 using KBr disk method. This KBr disks are formed by taking drug

and KBr in a ratio of 1:100 respectively. Then this mixture was mixed well in mortar for

three to five mins. A very small amount of this mixture was uniformly spread and

sandwich between the pellets and pressed using KBr pellet press at a pressure of 20,000

psi for 1 mins. The pressure was then released and pellet was placed into the pellet holder

and thus scanned in the IR region.

The selected formulation shows the characteristics peak similar to that obtained in

the pure pantoprazole sodium indicating that there is no incompatability between the drug

and the excipients used.

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Fig No. 5.1.1.1 FTIR scan of Pantoprazole sodium

Table no.5.1.1.1 Different IR peaks for Pantoprazole Sodium

Characteristic peak Observed peak


Functional
group
Stretching Bending Stretching Bending

3363.97cm-1 &
N-H 3500-3300 cm-1 1500 cm-1 1450 cm-1
3489.94 cm-1

C-N 1350-1000 cm-1 1303.92 cm-1

1585.54 cm-1
C=C 16000-1400cm-1
& 1469.81cm-1

823.63 cm-1&
AromaticC-H 3150-3050 cm-1 900-690 cm-1 3057.27 cm-1
806.37cm-1

C-O 1100-1300 cm-1 1166.97 cm-1

C-F 1400-1000 cm-1 1303.92 cm-1

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

Fig no. 5.1.1.2 FTIR scan of formulation code F4


Table no. 5.1.1.2 Different IR peaks for formulation code F4

Characteristic peak Observed peak


Functional
group
Stretching Bending Stretching Bending

N-H 3500-3300cm-1 1500 cm-1 3398.69 cm-1 1450.52 cm-1

1350-1000
C-N 1317.43 cm-1
cm-1

16000-
C=C 1535.39 cm-1
1400cm-1

900-690
AromaticC-H 3150-3050cm-1 3063.40 cm-1 833.28 cm-1
cm-1

C-O 1100-1300cm-1 1174.69 cm-1

C-F 1400-1000cm-1 1305.85 cm-1

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

Fig no. 5.1.1.3 FTIR scan of formulation code F3


Table no. 5.1.1.3 Different IR peaks for formulation code F3

Characteristic peak Observed peak


Functional
group
Stretching Bending Stretching Bending

N-H 3500-3300 cm-1 1500 cm-1 3398.69 cm-1 1452.45 cm-1

C-N 1350-1000 cm-1 1317.43 cm-1

C=C 16000-1400cm-1 1549.90 cm-1

Aromatic C-H 3150-3050 cm-1 900-690 cm-1 3084.28 cm-1 833.28 cm-1

C-O 1100-1300 cm-1 1188.19 cm-1

C-F 1400-1000 cm-1 1306.88 cm-1

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5.2 STANDARD CALIBRATION CURVE

5.2.1 Standard calibration curve of Pantoprazole sodium

Table No. 5.2.1 Calibration Curve of Pantoprazole sodium in 0.1N Hydrochloric


acid

Sr. No. Concentration (µg/ml) Absorbance at 281.5 nm

1. 0 0

2. 5 0.1535

3. 10 0.32583

4. 15 0.505

5. 20 0.6525

6. 25 0.81783

* Absorbance shown as mean of 6 replicates

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

Fig. No. 5.2.1a Calibration Curve of Pantoprazole sodium in 0.1N Hydrochloric


Acid

Fig No. 5.2.1b Ultravoilet Scan of Pantoprazole sodium at 1.2 pH

5.2.2 Standard calibration curve of Omeprazole sodium

Omeprazole sodium was used for the determination of the standard curve. The

marketed product, “OMEZ INSTA” label claim states that it contains only omeprazole.

Therefore a correction with respect to the weight of sodium was performed and

omeprazole sodium used was expressed in terms of pure omeprazole alone,

Method:

Molecular weight of omeprazole: 345.4

Molecular weight of omeprazole sodium: 345.4+23= 368.4

Therefore, 368.4 gm of omeprazole sodium contains 345.4 gm of omeprazole.

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Using the above relationship, the concentration of omeprazole was calculated from the

actual obtained concentrations of omeprazole sodium, as recorded in the table 5.2.2a

below.

Table No. 5.2.2a Concentration of Omeprazole in Omeprazole sodium

Sr. No. Conccentration of Concentration of Omeprazole in


Omeprazole Sodium Omeprazole Sodium

1 0 µg/ml 0 µg/ml

2. 2 µg/ml 1.875 µg/ml

3. 4 µg/ml 3.750 µg/ml

4. 6 µg/ml 5.625 µg/ml

5. 8 µg/ml 7.501 µg/ml

6. 10 µg/ml 9.376 µg/ml

* Absorbance shown as mean of 6 replicates

Table No. 5.2.2b Calibration Curve of Omeprazole in 0.1N Hydrochloric acid

Sr. No. Concentration (µg/ml) Absorbance at 301nm

1. 0 0

2. 1.875 0.05275

3. 3.750 0.10575

4. 5.625 0.16025

5. 7.501 0.21125

6. 9.376 0.261

Dept of Pharmaceutics, Nargund College of Pharmacy, Bangalore Page- 109 -


Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

Fig. No. 5.2.2 Calibration Curve of Omeprazole in 0.1N Hydrochloric Acid

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

5.3 EVALUATION

5.3.1 Pre compression evaluation parameters

Table No. 5.3.1.1 Evaluation of powder blend prepared by superdisintegrants


addition method.
FC Angle of repose LBD(gm/cm3) TBD(gm/cm3) CI (%) HR

F1 25.82 0.71 0.81 12.84 1.15

F2 27.35 0.70 0.80 12.50 1.14

F3 24.28 0.72 0.81 11.32 1.13

F4 25.11 0.69 0.79 12.73 1.15

F5 29.05 0.69 0.81 14.53 1.17

F6 26.76 0.70 0.82 14.55 1.17

F7 25.12 0.68 0.78 12.50 1.14

F8 25.29 0.71 0.83 14.55 1.17

F9 29.51 0.69 0.80 14.29 1.17

F 10 26.76 0.70 0.81 12.73 1.15

F 11 25.12 0.70 0.81 12.73 1.15

F12 27.76 0.69 0.81 14.29 1.17

F 13 27.15 0.69 0.80 14.29 1.17

F 14 28.83 0.69 0.79 12.49 1.14

F 15 26.57 0.71 0.83 14.29 1.17

F 16 26.38 0.71 0.81 12.73 1.15

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

Table No. 5.3.1.2 Evaluation of different powder blend prepared by combination of


different superdisintegrants.
FC Angle of repose LBD(gm/cm3) TBD(gm/cm3) CI (%) HR

F 17 25.11 0.69 0.80 14.28 1.17

F 18 28.18 0.690 0.79 12.48 1.14

F 19 26.19 0.70 0.81 12.72 1.14

F20 23.50 0.67 0.78 14.54 1.17

Table No. 5.3.1.3 Evaluation of different powder blend prepared by sublimation


method.

FC Angle of repose LBD(gm/cm3) TBD(gm/cm3) CI (%) HR

F 21 24.44 0.70 0.82 14.54 1.17

F 22 0.70 1.14
27.35 0.80 12.50

F 23 24.12 0.70 0.80 11.33 1.13

Table No. 5.3.1.4 Evaluation of different powder blend prepared by combination of


superdisintegrants and sublimationmethod.
FC Angle of repose LBD(gm/cm3) TBD(gm/cm3) CI (%) HR

F 24 24.12 0.71 0.83 14.55 1.17

F 25 24.78 0.72 0.81 11.11 1.13

Table No. 5.3.1.5 Evaluation of different powder blend prepared by treated natural
gums used as Superdisintegrants.
FC Angle of repose LBD(gmc/m3) TBD(gm/cm3) CI (%) HR

F 26 25.46 0.70 0.81 12.73 1.15

F 27 24.94 0.70 0.81 12.72 1.15

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

5.3.2 Post compression evaluation parameters

Table No. 5.3.2.1 Evaluation of Orodispersible tablet formulations prepared by


using superdisintegrant addition method.

Uniformity of Hardness Weight


FC Friability %
Thickness(mm) (kg/cm2) Variation (mg)

F1 6.98±0.04 3.37±0.15 0.30±0.13 1303±65.15

F2 7.01±0.025 3.57±0.06 0.58±0.35 1315.5 ± 65.78

F3 6.89±0.32 3.43±0.06 0.44±0.43 1293.5 ± 64.68

F4 7.01±0.03 3.57±0.06 0.35±0.24 1295± 58.75

F5 6.89±0.071 3.77±0.06 0.30±0.08 1306.5±65.33

F6 6.86±0.04 4.2±0 0.61±0.34 1303.5±65.18

F7 6.95 ± 0.03 3.47±0.06 0.43±0.19 1309±65.45

F8 6.96±0.03 4.17±0.06 0.52±0.19 1296.5±64.83

F9 6.96±0.03 4.23±0.06 0.17±0.11 1316.5±70.58

F 10 6.95±0.05 3.83±0.06 0.15±0.077 1298.5±64.95

F 11 6.97 ± 0.01 3.7±0.54 0.56±0.31 1304.5±65.25

F12 7.03±0.05 3.4±0 0.21±0.045 1297±69.6

F 13 7.04 ± 0.03 3.4±0.1 0.39±0.28 1301.5±65.08

F 14 6.95 ± 0.04 3.13±0.06 0.45±0.09 1288.5±69.18

F 15 7.00±0.02 3.23±0.12 0.64±0.42 1296±64.8

F 16 6.94±0.01 3.47±0.06 0.51±0.42 1299±60


* All the parameters shown above are based on 3 replicates and are expressed as Mean ±
S.D

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

Table No. 5.3.2.2 Evaluation of Orodispersible tablet formulations prepared by


using combination of different superdisintegrants.
Uniformity of Hardness Weight
FC Friability %
Thickness(mm) (kg/cm2) Variation (mg)

F 17 0.38±0.20 1307.5±65.38
7.03±0.01 3.3±0.1

F 18 7±0.01 3.5±0 0.39±0.20 1299.5±64.98

F 19 1303.5±65.18
7.05±0.01 3.47±0.06 0.33±0.09

F20 6.99±0.01 3.27±0.06 0.355±0.11 1306.5+65.38

* All the parameters shown above are based on 3 replicates and are expressed as Mean
±S.D

Table No. 5.3.2.3 Evaluation of Orodispersible tablet formulations prepared by


using Sublimation method.

Uniformity of Weight
FC Hardness (kg/cm2) Friability %
Thickness(mm) Variation (mg)

F 21 6.96±0.03 3.37±0.058 0.30±0.07 1308.5±65.43

F 22 7.01±0.01 3.43±0.058 0.51±0.19 1305±65.25

F 23 7.04+ 0.03 3.53±0.058 0.20±0.048 1308±65.4

* All the parameters shown above are based on 3 replicates and are expressed as Mean
±S.D

Table No. 5.3.2.4 Evaluation of Orodispersible tablet formulations prepared by


using combination of superdisintegrants and sublimationmethod.
Uniformity of Weight
FC Hardness (kg/cm2) Friability %
Thickness(mm) Variation (mg)

F 24 6.99±0.02 3.3±0.1 0.46±0.24 1308±65.4

F 25 6.98±0.01 3.3±0 0.38±0.22 1308±65.4

* All the parameters shown above are based on 3 replicates and are expressed as Mean
±S.D

Dept of Pharmaceutics, Nargund College of Pharmacy, Bangalore Page- 114 -


Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

Fig. No. 5.3.2.5 Evaluation of Orodispersible tablet formulations prepared by using


formulations using treated natural gums used as Superdisintegrants.
Uniformity of Hardness Weight
FC Friability %
Thickness(mm) (kg/cm2) Variation (mg)

F 26 7.02±0.012 3.3±0.1 0.55±0.17 1310.5±65.53

F 27 6.98±0.01 3.3±0.1 0.45±0.18 1299.5±64.98

* All the parameters shown above are based on 3 replicates and are expressed as Mean
±S.D

5.3.3 Disintegration test

Disintegration plays an important role for ODTs as the drug release and its pattern

purely depends on the disintegration time. For ODTs shortest disintegration time is

desired as the dosage form should be capable of being immediately absorbed with the

disintegrated portion reaching the gastric fluid in seconds without the requirement of

water, for ingestion.

Disintegration time of 3 min (180 sec) was fixed as the upper limit for branding

formulations as ODTs as specified by European Pharmacopoeia. Therefore, formulations

having disintegration time greater than 180 sec were not selected for further studies such

as drug content, in vitro dissolution etc.

Approaches such as sublimation methods, combination of superdisintegrants and

subliming agents, and treated natural gums to be used as superdisintegrants did not yield

favourable results with respect to the disintegration test.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

Table No. 5.3.3 In vitro Disintegration Time


In- vitro disintegration time
FC Approach
(Seconds)
F1 Superdisintegrants addition Above 180 sec
F2 Superdisintegrants addition 96.67 ± 5.03
F3 Superdisintegrants addition 56.33 ±5.03
F4 Superdisintegrants addition 24.33 ± 3.79
F5 Superdisintegrants addition Above 180 sec
F6 Superdisintegrants addition 166.67 ± 10.41
F7 Superdisintegrants addition 87 ± 3.06
F8 Superdisintegrants addition Above 180 sec
F9 Superdisintegrants addition 172.33 ± 2.52
F 10 Superdisintegrants addition 115.67 ± 4.04
F 11 Superdisintegrants addition Above 180 sec
F 12 Superdisintegrants addition Above 180 sec
F13 Superdisintegrants addition 170.67 ± 8.02
F14 Superdisintegrants addition Above 180 sec
F15 Superdisintegrants addition Above 180 sec
F16 Superdisintegrants addition 166 ± 5.03
F17 Combination of different superdisintegrants 149.67 ± 1.53
F18 Combination of different superdisintegrants 97.33 ± 3.06
F19 Combination of different superdisintegrants 77.67 ± 5.51
F20 Combination of different superdisintegrants 143.33 ± 9.87
F21 Addition of Sublimating agent Above 180 sec
F22 Addition of Sublimating agent Above 180 sec
F23 Addition of Sublimating agent Above 180 sec
Combination of superdisintegrants and
F24 Above 180 sec
sublimation method
Combination of superdisintegrants and
F25 Above 180 sec
sublimation method
Addition of treated natural gums used as
F26 Above 180 sec
superdisintegrants
Addition of treated natural gums used as
F27 Above 180 sec
superdisintegrants
* All the parameters shown above are based on 3 replicates and are expressed as Mean
±S.D

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

5.3.4 Drug content

Table No. 5.3.4 Drug Content


FC Approach Drug content in mg
`F2 Superdisintegrants addition 18.88 ± 0.38
F3 Superdisintegrants addition 18.19 ± 0.33
F4 Superdisintegrants addition 19.96 ± 0.34
F6 Superdisintegrants addition 18.47 ± 0.35
F7 Superdisintegrants addition 19.19 ± 0.50
F9 Superdisintegrants addition 19.94 ± 0.60
F10 Superdisintegrants addition 19.90 ± 0.18
F13 Superdisintegrants addition 20.19 ± 0.33
F 16 Superdisintegrants addition 18.69 ± 0.33
F 17 Combination of different superdisintegrants 19.71 ± 0.67
F 18 Combination of different superdisintegrants 18.44 ± 0.33
F 19 Combination of different superdisintegrants 19.52 ± 0.49
F20 Combination of different superdisintegrants 18.40 ± 0.46
* All the parameters shown above are based on 3 replicates and are expressed as Mean
±S.D

No limits for the drug content are presently available in the pharmacopoeias for

PPI prepared as ODTs. Therefore, IP 2010 limits of 90 to 110% for enteric coated tablets

were used in this study as a standard for comparison.

The drug content in the selected formulation was found to be in the range of

90.94% to 100.94% with a standard deviation of ± 0.18 to ± 0.60. This lies within the IP

limits for enteric coated pantoprazole tablets.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

5.3.5 Drug dissolution profile :

Drug dissolution profile is one of the important aspects in development of all the

dosage forms. In this research project dissolution time of 10 min was chosen since the

expected dissolution time for ODT was around 5 min. In addition, IP has prescribed a

dissolution time of 10 min for Ondansetron DTs. Certain modification where done as

explained in the 4.5.2.8 In vitro dissolution studies under the topic called methodology.

All the formulation which passed the in vitro disintegration where subjected to in

vitro dissolution studies. This study also plays an important part in the selection of the

best formulation among all.

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

5.3.5.1 Dissolution drug profile of ODT formulations prepared by superdisintegrant addition method
Table No. 5.3.5.1 Cumulative percent drug release from Orodispersible tablets prepared by superdisintegrant addition method
Time
F2 F3 F4 F6 F7 F9 F10 F13 F16
(mins)
0 0±0 0 ±0 0 ±0 0 ±0 0 ±0 0 ±0 0 ±0 0 ±0 0 ±1.523
0.5 33.03 ± 3.18 87.65 ±2.17 95.35 ±0.72 20.69 ±5.73 40.91 ±2.78 37.18 ±1.57 47.00 ±1.78 3.97 ±1.93 8.10 ±1.5
1 44.52 ±1.40 93.59±2.10 102.52±0.23 31.06 ±2.24 75.77 ±3.26 60.45±5.28 67.64 ±4.05 7.60 ±1.70 11.81 ±1.96
1.5 73.11 ±3.35 97.34 ±.084 102.12±0.60 45.14±1.89 87.96 ±2.64 78.42 ±3.78 82.74 ±4.63 18.46 ±1.94 25.22 ±1.01
2 82.14 ±3.06 98.87 ±1.25 101.80±0.70 52.25 ±2.55 98.64 ±1.06 89.76 ±5.01 84.84 ±5.58 24.82 ±3.82 30.80 ±1.10
2.5 87.26 ±1.82 92.99 ±0.91 100.46±0.91 59.28 ±2.99 102.18±3.13 94.51±2.40 84.55 ±1.37 20.62±10.88 40.71 ±2.52
3 90.35 ±1.61 88.14 ±1.55 99.81 ±1.49 69.67 ±3.40 99.71 ±3.21 89.42 ±2.49 85.54 ±2.22 23.57±12.65 46.10 ±2.26
3.5 92.75 ±1.63 83.57 ±2.13 98.39 ±2.06 80.87 ±6.78 98.65 ±1.98 87.58 ±3.50 85.76 ±3.42 34.84 ±3.90 51.36 ±2.70
4 91.93 ±0.58 76.23 ±2.95 97.12 ±3.10 94.17 ±1.48 98.05 ±0.65 86.52 ±2.27 83.47 ±2.57 38.41 ±3.99 59.99 ±3.07
4.5 92.69 ±0.85 71.00 ±1.27 96.30 ±3.27 97.06 ±0.91 97.99 ±1.46 85.75 ±2.15 81.51 ±4.41 42.42 ±3.66 66.20 ±2.96
5 91.60 ±2.51 68.99 ±1.67 93.97 ±3.27 96.42 ±1.95 97.80 ±1.13 85.35 ±1.86 79.53 ±2.82 48.94 ±1.04 82.70 ±8.15
5.5 90.03 ±2.72 66.43 ±1.40 92.41 ±2.75 95.70 ±1.28 97.16 ±0.85 85.71 ±1.66 79.32 ±3.31 54.28 ±2.28 85.37 ±3.37
6 90.73 ±1.95 63.66 ±2.15 89.92 ±2.82 94.99 ±1.19 96.37 ±0.84 84.52 ±1.82 78.98 ±2.83 59.95 ±2.29 84.72 ±4.68
6.5 88.97 ±2.16 61.16 ±1.78 87.61 ±2.46 94.13 ±1.44 97.37 ±1.69 84.64 ±2.31 79.11 ±3.62 66.11 ±0.99 89.73 ±1.08
7 88.52 ±2.18 58.49 ±2.10 84.96 ±1.57 92.95 ±2.40 95.62 ±2.08 85.90 ±1.69 77.94 ±2.36 70.70 ±1.55 92.11 ±1.15
7.5 88.64 ±2.35 55.34 ±3.18 85.06 ±1.34 91.36 ±2.14 95.10 ±1.68 85.53 ±1.43 77.89 ±2.35 75.89 ±1.57 90.38 ±1.78
8 89.20 ±2.81 53.65 ±2.15 84.04 ±1.14 90.33 ±1.60 94.29 ±2.64 84.85 ±1.30 77.21 ±1.79 82.56 ±1.46 92.20 ±2.76
8.5 87.92 ±2.87 51.47 ±2.95 83.30 ±1.56 90.18 ±1.87 93.33 ±2.71 84.36 ±0.98 75.72 ±1.36 84.30 ±2.35 90.04 ±1.95
9 88.68 ±2.36 49.30 ±3.27 82.10 ±1.50 88.63 ±1.80 93.39 ±4.62 85.20 ±1.27 75.80 ±1.78 84.93 ±3.79 90.41 ±3.76
9.5 88.16 ±2.61 47.55 ±3.49 81.14 ±0.86 87.63 ±3.29 92.55 ±5.36 85.46 ±1.59 74.88 ±2.17 84.79 ±3.03 87.39 ±4.20
10 88.224±2.72 45.27 ±3.78 80.56 ±1.21 87.76 ±4.44 90.88 ±4.58 85.06 ±1.68 75.99 ±2 86.52 ±3.12 84.34 ±3.43
* Here n=6 for F3 and F4 formulations and n=4 for rest of all formulations (F2, F6, F7, F9, F10, F13, F16

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

Fig No. 5.3.5.1 Cumulative percentage drug released from Orodispersible tablet
formulations prepared by superdisintegrant addition method

5.3.5.2 Dissolution profile study of Orodispersible tablet formulations prepared by


combination of different superdisintegrants

Table No. 5.3.5.2 Cumulative percent drug released from Orodispersible tablet
formulations prepared by combination of different superdisintegrants
Time
F17 F18 F19 F20
(min)
0 0 ±0 0 ±0 0 ±0 0 ±0
0.5 2.79±1.29 33.09 ±0.97 22.96 ±4.28 36.15 ±2.25
1 34.49 ±2.70 57.63 ±5.58 43.03 ±2.2 50.01 ±1.11
1.5 49.86 ±1.56 79.65 ±3.99 80.96 ±3.39 77.28 ±7.86
2 61.99 ±0.42 85.95 ±2.52 92.70 ±1.95 86.85 ±2.30
2.5 72.60 ±1.57 90.60 ±3.19 98.08 ±2.20 93.134 ±2.50
3 81.64 ±1.73 92.57 ±2.74 98.14 ±0.86 94.53 ±1.68
3.5 88.01 ±1.50 95.17 ±1.09 98.37 ±1.36 95.42 ±1.08

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

4 84.10 ±2.72 94.65 ±1.42 96.26 ±1.39 94.98 ±0.97


4.5 89.14 ±1.30 93.25 ±3.31 94.34 ±0.80 95.19 ±1.75
5 89.30 ±1.73 92.57 ±2.99 94.21 ±0.91 96.41 ±1.28
5.5 89.78 ±1.47 92.21 ±2.91 93.57 ±0.78 95.99 ±1.73
6 90.82 ±1.30 92.68 ±4.43 92.70 ±0.95 95.01 ±2.70
6.5 91.85 ±1.22 92.31 ±6.21 92.45 ±1.85 94.77 ±3.03
7 92.32 ±1.47 91.15 ±4.54 91.15 ±1.74 94.95 ±2.51
7.5 93.05 ±1.45 90.63 ±4.68 91.14 ±2.83 94.36 ±2.73
8 93.68 ±1.26 90.22 ±3.83 90.55 ±2.99 93.31 ±3.09
8.5 94.20 ±2.93 89.92 ±3.63 91.03 ±3.30 93.47 ±2.40
9 94.38 ±1.74 88.99 ±3.22 91.19 ±3.08 91.33 ±3.19
9.5 93.93 ±2.17 89.30 ±3.12 91.31 ±3.41 91.27 ±3.86
10 93.71 ±1.84 90.62 ±4.10 91.47 ±3.30 90.85 ±3.79
*Here n=4 replicates for formulation F17, F18, F19 and F20

Fig No. 5.3.5.2 Cumulative percentage drug released from Orodispersible tablet
formulations prepared by combination of different superdisintegrants

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

Based on the disintegration time and the release patterns, formulations coded F4

and F3 were selected as the optimum formulations which fulfil best the criteria for ODTs.

5.3.5.3 Dissolution profile of reference marketed product

OMEZ INSTA was used as a reference for the evaluation of the similarity in

drug release of the reference and the selected formulations.

Table no. 5.3.5.3 Dissolution profile of OMEZ INSTA


Time (mins) Cumulative percent drug release*
0 0 ±0
0.5 89.90 ±3.43
1 98.11 ±2.71
1.5 100.27 ±1.29
2 101.95 ±1.92
2.5 101.57 ±1.58
3 101.12 ±0.84
3.5 100.36 ±1.57
4 101.42 ±0.98
4.5 100.36 ±2.14
5 100.53 ±2.13
5.5 99.22 ±3.13
6 99.07 ±3.22
6.5 98.62 ±2.4
7 98.89 ±2.65
7.5 98.40 ±2.25
8 98.26 ±2.77
8.5 97.12 ±2.53
9 96.39 ±3.56
9.5 93.98 ±5.64
10 90.15 ±2.70
* Here for Omez Insta n=6 replicates

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

Fig No. 5.3.5.3 Cumulative percent drug release of OMEZ INSTA

5.3.5.4 Comparison of dissolution profile between selected F4 and F3 formulations


with marketed OMEZ INSTA

Table No.5.3.5.4 Comparative table showing cumulative percent drug release of the
selected formulations F4 and F3 with marketed formulation OMEZ INSTA
Standard
Time (mins) F3 F4
Formulation
0 0 ±0 0 ±0 0 ±0
0.5 87.65 ±2.17 89.90 ±3.43 95.35 ±0.72
1 93.59±2.10 98.11 ±2.71 102.52±0.23
1.5 97.34 ±.084 100.27 ±1.29 102.12±0.60
2 98.87 ±1.25 101.95 ±1.92 101.80±0.70
2.5 92.99 ±0.91 101.57 ±1.58 100.46±0.91
3 88.14 ±1.55 101.12 ±0.84 99.81 ±1.49
3.5 83.57 ±2.13 100.36 ±1.57 98.39 ±2.06
4 76.23 ±2.95 101.42 ±0.98 97.12 ±3.10
4.5 71.00 ±1.27 100.36 ±2.14 96.30 ±3.27
5 68.99 ±1.67 100.53 ±2.13 93.97 ±3.27

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

5.5 66.43 ±1.40 99.22 ±3.13 92.41 ±2.75


6 63.66 ±2.15 99.07 ±3.22 89.92 ±2.82
6.5 61.16 ±1.78 98.62 ±2.4 87.61 ±2.46
7 58.49 ±2.10 98.89 ±2.65 84.96 ±1.57
7.5 55.34 ±3.18 98.40 ±2.25 85.06 ±1.34
8 53.65 ±2.15 98.26 ±2.77 84.04 ±1.14
8.5 51.47 ±2.95 97.12 ±2.53 83.30 ±1.56
9 49.30 ±3.27 96.39 ±3.56 82.10 ±1.50
9.5 47.55 ±3.49 93.98 ±5.64 81.14 ±0.86
10 45.27 ±3.78 90.15 ±2.70 80.56 ±1.21
* n=6 replicates for all the 3 formulations

Fig No. 5.3.5.4 table showing cumulative percent drug release of the selected
formulation F4 and F3 and marketed formulation OMEZ INSTA

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

5.3.6 Similarity factor

Table No 5.3.6 similarity factor of formulation F3 and F4


Similarity factor with respect to standard formulation “OMEZ INSTA”
F3 F4
50.6033 72.0016
Since the similarity factors of the formulations F3 and F4 are both greater than 50,

as per the USP guidelines, both these formulations are similar to the reference

formulation.

5.4 STABILITY STUDIES

Results of the stability studies are tabulated in table 5.4

Table No. 5.4 Stability studies.

Parameters
FC Time Hardness Drug DT
CPDR Friability Appearance
(Kg/cm2) content (sec)

F3 15 days 3.47 19.58 93.08 53.33 0.56 Same as Day 0

F3 45 days 3.4 19.22 93.25 55 0.39 Same as Day 0

F3 90 days 3.53 18.75 94.68 53.67 Same as Day 0


0.33
F4 15 days 3.53 19.79 100.8 25 Same as Day 0
0.35
F4 45 days 3.57 19.58 101.27 25.67 0.21 Same as Day 0

F4 90 days 3.47 19.54 102.40 26 0.39 Same as Day 0

* Here n=3 replicates for all the above parameters

Thus the selected formulations pass the stability test since none of the examined

parameters are outside the respective acceptance limits prescribed by ICH guidelines..

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

6 DISCUSSION

In the present work, an attempt was made to prepare an ODTs of PPIs. ODTs have

an advantage over the conventional tablets in elderly, pediatric and patients with

dysphagia. Pantoprazole sodium was used as a model drug to represent the class of PPIs.

The main challenge of this research was to deal with the stability of the drug. All PPIs are

unstable at a pH below 5 and the project involved delivery of the drug into stomach with a

pH of 1.2. The degradation half life of the drug in the stomach is 1-2 min. No UV

spectrophotmetric method was reported to be developed in gastric stomach pH 1.2.

The pre and post compression parameters of all the formulation were evaluated.

The effect of formulation variables, such as different classes of superdisintegrants in

varying ratios on various pre and post parameters were evaluated using parameters such

as disintegration time, uniformity of weight, content uniformity, friability, hardness,

thickness and stability studies..

6.1 IDENTIFICATION OF PANTOPRAZOLE SODIUM

6.1.1 Melting Point Determination

Melting point of pantoprazole sodium was to be determined by open cup capillary

method. However, pure pantoprazole sodium degrades at higher temperatures, which is a

specific characteristic of PPIs. A similar observation was also made in this set of

experiments confirming the well known degradation of PPIs at higher temperatures.

Thus, determination of the melting point of pantaprazole sodium was not possible as

expected.

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6.1.2 Solubility

Pantoprazole sodium was found to be soluble in ethanol, water, and in phosphate

buffer of 6.8 and 7.4. pantoprazole sodium shows a clear solution in stimulated gastric

pH 1.2 but also show a characteristic yellow coloration when PPIs are dissolved in acidic

pH. The coloration intensifies as the pH decreases. Thus this yellow coloration could

possibly be associated with degradation in the acidic medium.

Fig. no 6.1.2 Solubility of Pantoprazole Sodium in different medium

6.2 STANDARD CALIBRATION CURVE

Although seemingly easy, preparation of standard calibration curves is a very

tricky and complex procedure for PPIs. Many methods were tried but the main problem

associated with the standard curve preparation was its stability. As stated in the

introduction, to discussion (Section 6), the degradation half-life of pantoprazole sodium

is just 1 to 2 mins. Therefore, as soon as the drug was added into the acidic medium

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degradation sets in. Thus it was contemplated to add buffer along with it but then a new

problem arose. When buffer was dissolved in1.2 pH the drug was not getting solubilized

even after sonication for 1 hr. A different method was adopted by adding of 5 ml of

purified water into 100 ml of solution of HCl, pH 1.2. The pH of the solution remained

unchanged around 1.2; within the expected limits. Thus a method involving dissolution

of the drug in 5ml of the purified water, followed by addition of this solution to the

bicarbonate dissolved in 1.2 pH, and further making up the volume to 100 ml using 1.2

pH HCl (SS-I) was followed. Other stock solutions were prepared by dilution of SS-I

using 1.2 pH HCl solutions.

6.2.1 Standard Calibration Curve of Pantoprazole sodium

The scanning of drug solution was done in the UV region (200–400 nm) to find

out the wavelength of maximum absorption (λ max) in the gastric fluid pH 1.2. The λ max

was found to be at 281.5 nm. The standard calibration curve of pantoprazole sodium was

developed at this wavelength. The calibration curve was linear between 1–100 µg/ml

conc. ranges. The standard calibration was obtained by plotting absorbance against conc.

at 281.5 nm, and it follows the Beer‘s law. Results were tabulated in Table No.5.1.2 and

plotted in Fig. no.5.1.2 The r2 was found to be 0.9994 and slope was found to be 0.032 in

0.1 N HCl.

6.2.2 Standard Calibration Curve of Omeprazole sodium

The scanning of drug solution was done in the UV region (200–400 nm) to find

out the wavelength of maximum absorption (λ max) in the gastric fluid pH 1.2. The λ max

was found to be at 301 nm. The standard calibration curve of omeprazole sodium was

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developed at this wavelength. The standard calibration was obtained by plotting

absorbance against conc. at 301 nm, and it follows the Beer‘s law. Results were tabulated

in Table No.5.1.3 and plotted in Fig. no.5.1.3 The r2 was found to be 0.9998 and slope

was found to be 0.028 in 0.1 N HCl.

6.3 COMPATABILITY STUDIES

6.3.1 FTIR Studies

Drug- excipient interactions play a crucial role with respect to the stability and-

potency of the drug. FTIR techniques have been used here to study the physical and

chemical interaction between drug and excipients used.

Compatibility studies were performed using FTIR spectrophotometer. The IR

spectrum of pure pantoprazole sodium and physical mixture of drug and polymers were

studied. The FTIR scan shows characteristic absorption peaks of pantoprazole sodium at

3363.97 cm-1, 1450.52 cm-1 (N-H stretching and bending vibrations); 1303.92 cm-1 (C-N

stretching vibration); 1589.40 cm-1 and 823.63 cm-1 (C=C stretching vibration);

3057.27cm-1 (Aromatic C-H stretching and bending vibrations), 1041.60 cm-1 (S=O

stretching vibration) respectively.

The FTIR spectrum of pure drug and different excipients and the tablet formulation

where studied and is tabulated in table no. 5.1.1.1 to 5.1.1.3.

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The peaks obtained in the spectra of the pure drug have a correlation with the

peaks obtained when the drug and excipients were scanned together, thus indicating that

the drug was compatible with the formulation excipients.

Based on this study it was concluded that there is no chemical interaction between

drug and the excipients used and thus it can be safely used in the formulations.

6.4 PRECOMPRESSION PARAMETERS

6.4.1 Loose Bulk Density

LBD of the formulation blend plays an important role in the compression of the

powder the LBD of the formulation was found to be in the range of 0.679 g/cm3 to

0.719 g/cm3.

6.4.2 Tapped Bulk Density

TBD also plays an important role in knowing the compressibility of the

formulation blend it was found to be in the range of 0.69g/cm3 to 0.83 g/cm3. It was noted

that the TBD of all the formulation where greater than their respective LBD thus

indicating that all the powder formulation had a good compressibility.

6.4.3 Angle of Repose (θ).

The angle of repose for the formulated blend was carried out and the results were

shown in Table no. 5.2.2.1 to 5.2.2.5. It was concluded that the entire formulations blend

were in the range 230491' to 29⁰511' thus falling in the official limit range of 250 to 300

which indicates that all the formulation blend have good flow property.

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6.4.4 Carr,s Index

CI was calculated on the basis of the LBD and TBD and the results were shown in

table 5.2.2.1 to 5.2.2.5. It was found to be in the range of 11.32% to 14.55% which lies in

the official limits i.e. 5% to 15%, indicating the granules blend has excellent flow

property for compression.

6.4.5 Hausners Ratio

HR was calculated on the basis of the LBD and TBD. It is an ratio between TBD

and LBD and was found to be in the range of 1.127 to 1.17 thus indicating that

formulation blend have free flowing property which is ideal for ODTs.

6.5 FORMULATION OF ORODISPERSIBLE TABLETS

For the formulation of ODTs the most easy and economical method direct

compression, was selected. This is one of the most widely used methods. Five

approaches were designed to be used for this research work: superdisintegrant addition,

combination of different superdisintegrants, sublimation method and combination of both

superdisintegrants and sublimation methods and using treated natural gums as

superdisintegrants. Thus a wide variety of superdisintegrants were used for the

preparation of ODTs. Mannitol DC, SSG and other excipients were chosen based on the

review done for ODTs.

Due to the use of high amount of buffer which is always associated with bad taste,

Orange DC100 was incorporated as a flavour in the concentration of 0.5% to mask this

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effect. All the superdisintegrants were used in the concentration of 2%, 3%, and 5%

respectively.

Blending time was carefully controlled since SSF was used. Long mixing times can

result in the formation of hydrophobic powder beds which do not disperse easily.

Therefore, SSF was added and mixed for a period of only 2 to 5 minutes. An increase in

the coefficient of variation of mixing and a decrease in the dissolution rate have been

observed following long mixing periods of SSF with a tablet powder. Tablet dissolution

rate and crushing strength is decreased as the time of blending is increased; and SSF may

also increase tablet friability.

The uniform blends of tablet were directly compressed by keeping tablet press

setting constant for all the formulations. Proper lubrication of powder blends was

essential for ease of ejection of compressed tablets as well as for free movement of lower

punch during compression cycle. The tablets were compressed using flat face 16.4 X 8

mm flat oval size punches to get tablets of 1300 mg weight using ten stations Rimek

tablet compression machine (Karnavati Engineering Ltd. Ahmadabad, India). The

hardness for the tablets was set at a lower level of 3 Kg/cm2.

6.6 MODIFICATION OF THE DISSOLUTION APPARATUS

During the course of this research, a lot of questions arose due to various

perspectives of this research work. First the traditional method was considered for

performing the dissolution in 900 ml of dissolution media, but the results were

unsatisfactory. The quantity of buffer used was then considered. Further review showed

that in IP 2010 in the assay for Ondansetron orally disintegrating tablets dissolution was

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performed in 500 ml of dissolution medium. Based on this information it was decided to

use 500 ml of dissolution medium. The percentage of drug released using 500 ml of

dissolution medium was more than that obtained using 900 ml, although the cumulative

percent released was less than 72%. Further review of the literature revealed that a

marketing pamphlet existed for ―OMEZ INSTA‖ which quoted that the marketed product

will increase the pH of the stomach above 6.

Fig. no 6.5 Study performed in 500 ml of 1.2 pH of OMEZ INSTA, F4 and F3

Thus based on back calculation it was determined that 190 ml of acid should be

present to increase the pH above 6. Further it was seen that good similarity existed

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between the dissolution profiles obtained with the test formulations and the marketed

formulation of OMEZ INSTA when both 900 ml and 500 ml of dissolution medium was

used. The temperature was validated and kept at 40.1°C and the rotation of the basket

was kept at 75 RPM.

The photograph shown above (fig. 6.5) of the dissolution study done in 500 ml

dissolution medium for OMEZ INSTA clearly shows the yellow colouration indicating

that it may be due to the degradation.

6.7 QUANTITY OF BICARBONATES

A combination of two buffers i.e. Sodium and potassium bicarbonate were used

for stabilizing agents so that the level of sodium will be maintained. The quantity of 1.1

gm of the buffer mixture consisting of sodium and potassium bicarbonate was arrived at

by a series of in vitro dissolution tests. The least amount of buffer mixture required to

prevent the drug from degradation was selected.

Comparison of the three formulations, F3, F4 and OMEZ-INSTA clearly indicates

that the intensity of the yellow colouration is minimal with both the F3-CP 3% and F4-

CP 5% as compared to OMEZ INSTA. This could be explained by possible decreased

degradation of PPIs indicating the correct choice of the optimum amount of buffer.

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6.8 EVALUATION OF TABLETS

6.8.1 Shape of the tablets

All the tablets have common flat oval shape.

6.8.2 Colour of the tablets

The colour of the tablet was white and formulation prepared by addition of treated

natural gums shows specific brown to black colouration depending on the colour of the

dried treated gum powder.

6.8.3 Thickness

Thickness of all the tablets was found to be between 6.86 mm to 7.05.

6.8.4 Tablet Hardness

The crushing strength of the tablets of each batch ranged between 3.13 to 4.23

kg/cm2. This ensures good handling characteristics of all batches.

6.8.5 Friability Test

The values of friability test were in the range from 0.21 to 0.64% the percent

friability of all the formulation was less than 1% ensuring that the tablets were

mechanically stable.

6.8.6 Weight Variation Test

The percentage weight variations for all formulations were done. All the

formulated tablets passed weight variation test as the percent weight variation was within

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the pharmacopoeial limits as the formulation blend of all the formulations have a good

flow thus the percent weight deviation was in between 5% of the average weight. The

weights of all the tablets were found to be uniform with low standard deviation values.

6.8.7 Drug Content Uniformity

The percentage of drug content for all formulation was found to 91.98% to

100.94% which lies in the IP limit for enteric coated formulation of 90 to 110% which

was taken into consideration as ODTs of pantoprazole sodium is not official in any

pharmacopoeia.

6.9 IN VITRO DISINTEGRATION TEST

This is the most important test with respect to ODT formulations. Five

superdisintegrants, three subliming agents and, two treated gums were used for these

studies. Among all CP was selected as the best superdisintegrant as it gave the least in

vitro disintegration time. It was noted that no superdisintegrant was able to give the in

vitro disintegration time with in 180 sec at a cocn. of 2% except CP. As the cocn. of CP

was increased in vitro disintegration time reduced; least in vitro disintegration time was

obtained at a concn. of 5%.

When the combination of different superdisintegrants were used it had a little

effect on in vitro disintegration time only when CP was used. Sublimation method totally

failed the disintegration test perhaps due to the cocn. used (5%) and the size and weight

of tablet. When superdisintegrants were combined with subliming agents it was strange to

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see that even when the concentration of CP used was 2.5% it did not give the in vitro

disintegration time with in the specified limit of 3 mins. At the start of the test some part

of the tablet disintegrated quickly possibly due to the presence of CP on the surface, but

not the whole tablet. Thus we can conclude that 2.5 to 5% of subliming agents are not

sufficient for proper disintegration suggesting that combination of CP and subliming

agents yield unsatisfactory results.

Natural gums like Acacia and Gaur were selected as they gave a proper dried

mass after the treatment. However, they failed to give in vitro disintegration time with in

the specified limit thus indicating that 5% of the treated natural gums are not sufficient

for proper disintegration

6.10 IN VITRO DISSOLUTION STUDIES

All the selected formulations which passed the in vitro disintegration test were

subjected to in vitro release studies using modified USP dissolution apparatus II in 0.1N

HCl pH 1.2.

Depending on the in vitro disintegration test, in vitro dissolution test and the

similarity factor formulation F3 and F4 were selected as optimised formulation.

Formulation F3 released the maximum amount of drug. (98.86 ± 1.24) within 2

mins and for the formulation F4 the maximum drug release (102.52 ± 0.23) was found

within 1 minute. These results are in tune with those obtained for the disintegration time

for the respective formulations.

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6.11 ACCELERATED STABILITY STUDY

The selected formulation were subjected to accelerated stability studies and the

formulations where evaluated for appearance, hardness, friability, drug content, in vitro

disintegration time and in vitro dissolution test. The formulations where stored at 40°C

±1°C and RH 75 ± 5%. All the formulation where analysed after every 15, 30, 45 and 90

days. All the formulations show no change in all the above parameters thus successfully

passes the accelerated stability study which was conducted for 90 days.

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7. CONCLUSION

In this research work ODTs of PPIs were successfully formulated by direct

compression method using superdisintegration addition method, combination of different

superdisintegrants, sublimation method, combination of superdisintegrants and

sublimation method, and treated natural gums used as Superdisintegrants.

The in vitro disintegration test revealed that the tablets prepared with CP, and

mixture of superdisintegrants with CP show faster disintegration as compared to tablets

prepared with rest of superdisintegrants, subliming agent and treated natural gums used

as Superdisintegrants.

Even the dissolution studies confirmed that tablets prepared with CP, and its

mixture show faster drug release as compared to tablets prepared with rest of

superdisintegrants, subliming agent subliming agent and treated natural gums used as

Superdisintegrants.

The flow properties of the formulation powder have good flow property which is

an important aspect for the ODT formulations.

Direct compression method is the best method for the formulation of ODTs. This

method is also very economical and time saving. CP was found to be the best

superdisintegrant among all with 5 percent concentration yielding the best results. It was

also concluded that 1.1 gm of bicarbonate is required for the stability of the PPIs in acidic

conditions.

In vitro disintegration time and in vitro drug release shows that among all the

superdisintegrants used CP gives the least in vitro disintegration time and release the

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maximum amount of drug within 1-3 mins. The results show that an increase in CP level

leads to a decreases in the in vitro disintegration time and thus decrease in the in vitro

drug release time. Thus formulation F4 and F3 were selected as best formulations among

those examined.

Stability studies reviled that the formulation F3 and F4 i.e. formulation with 3%

and 5% CP have good stability in accelerated stability testing.

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8. SUMMARY
Mankind has lived with peptic ulcers since ancient times. Perhaps the first

description of this malady is the one inscribed on the pillars of the temple of Aesculapius

of Epidaurus from around fourth century B.C.

PPIs are the most potent suppressors of gastric acid secretion and are inhibitors

of the gastric H+/K+-ATPase. The usual dose of pantoprazole is 20 to 40 mg. In typical

doses, these drugs diminish the daily production of acid (basal and stimulated) by 80% to

95%. PPIs are widely used for treating acid induced inflammation, ulcers of the stomach

and duodenum, GERD, erosive esophagitis, heartburn, upper gastrointestinal bleeding in

critically ill patients, and Zollinger-Ellison Syndrome. They are also used in combination

with antibiotics for eradicating H. pylori infection of the stomach.

Administration of conventional tablets of PPIs has been reported to exhibit

longer lag time as they are enteric coated and fluctuations in the plasma drug levels,

resulting either in reduction in drug cocn. in the blood.

Thus ODTs can act as a dosage form which can nullify all the drawbacks and

problems related to conventional enteric coated formulation with additional advantages of

increased patient compliance and quick relief.

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FURTHER AVENUES FOR EXPLORATION:

Present work was an attempt in designing ODTs for a drug which have

degradation in acidic pH.

 The system can be further worked upon to give a more specific release by using

different superdisintegrants.

 In-vivo study can be carried out in animals for better prediction of in vivo

behaviour using models such as pyloric ligation method, chemical induced ulcer,

stress induced ulcers etc.

 Despite using a modified dissolution apparatus to overcome practical issues in

conducting the dissolution tests, accurate in vivo in vitro correlation is expected

since the in vivo conditions have been mimicked.

 Relative bioavailability studies can be conducted to assess the bioavailabilty of

drug by the ODT product as compared to the conventional oral PPIs preparations.

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10. ANNEXURES

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

ERRATA

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Formulation Development & Evaluation of Orodispersible Tablets of Proton Pump Inhibitor

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