TITLE DATASHEET FOR BACK PRESSURE VALVE

Tag No. BPV-4CL-014 , BPV-4CL-814

1
SL.NO. PARAMETER DATA
1 TYPE BACK PRESSURE VALVE
2 LOCATION BRINE PUMP SKID
SIZE
3 RELIEF NOZZLE 1 " ( INCH )
4 INLET NOZZLE 1 " ( INCH )
5 SERVICE CONTROL BACK PRESSURE
6 QTY. 2 No.
7 TAG NO BPV-4CL-014 , BPV-4CL-814 1
8 PRESSURE RATING PN 10
9 PRESSURE RANGE 0.5-9.0 BAR
10 SET PRESSURE 3 Bar
RELIEF NOZZLE
11 END CONNECTION UNION
INLET NOZZLE
12 END CONNECTION UNION
13 TYPE OF OPERATION SELF
14 OPERATING TEMPERATURE < 33 Deg C
15 DESIGN TEMP. 55 Deg C @ 3 Bar
MATERIAL OF CONSTRUCTION
16 BODY CPVC
17 PISTON CPVC
18 SPRING CASING Glass Filled PP
19 SPRING Steel EN 10270
20 SET SCREW SS 304
21 CAP Glass Filled PP
22 DESIGN / INSPECTION TESTING ISO 9393-2
23 MODEL NO. 586
24 MAKE GEORGE FISCHER

L&T CONSTRUCTION
WATER EFFLUENT TREATMENT IC
CHENNAI
VENDOR’S DRAWING STATUS
APPROVED
APPROVED WITH COMMENTS
NOT APPROVED
 FOR INFORMATION

APPROVED CHECKED DATE:19.09.2016

This approval is only as to general content of the drawing. It does not
relieve the vendor of responsibility for the accuracy of his drawing or
equipment or any contract obligation
GF Piping Systems

Relaxed under
pressure
Pressure Reducing Valve Type 582
Pressure Retaining Valve Type 586
Your added value is
our first priority
We listen to our customers’ needs and we understand what the process requirements are - and in
developing our new valves, we took both into consideration. A compelling feature of our innovative
pressure regulating valves is their completely reengineered design. By reducing the outer geometry, we
have accommodated a key customer request for compactness - without restricting performance in any
way.

Strong on details

Cover cap Lock-nut

Low overall height due

to non-rising spindle
Lower pressure
settings optional

Long service life thanks

to optimized diaphragm
design
Intelligent, mainte-
nance-friendly
Robust performance cartridge design
due to central thread
connection made of
plastic

Easy installation with

More flexibility thanks to spigot and fastening options on
threaded connections valve body

2
Our compact pressure No matter whether the application requires
regulating valves for system pressure to be reduced or retained.
Maximum performance with minimal space
precise regulation in requirement is what we promise.

your applications.

Easy, reliable and flexible

Safer operation with less maintenance

• More precise and reliable pressure control over long
periods of time
• No retightening metal screws thanks to central
screw connection, in addition to homogenous ther-
mal expansion behavior
• Corrosion-free plastic union with no exposed metal
parts
• For use in high-purity applications, elastomer-free
piston design, produced in a class 1000 clean room

Intelligent and modular design

• Replaceable cartridge for easy maintenance
• Pressure reducing and retaining valves available
with or without manometer
• Pressure gauges on both sides of valve possible
(installation in any position)
• Maximum space-saving due to non-rising spindle

Intuitive and easy operation

• Easily adjusted actuation unit (set screw)
• Injection-molded flow arrow to indicate direction of
flow
• Injection-molded direction arrow on valve housing to
indicate pressure increase/ decrease adjustment
• Simple manometer installation; brass manometer as
• standard or for highly aggressive media complete
with gauge guard for media separation

3
It’s your choice
A modular system that provides you with maximum flexibility. With unions available, our pressure
regulating valves are adaptable to any standard or material. Easily replaceable cartridges facilitate
maintenance and spare parts inventory.

Simply more options

PVC-U PVC-C

4
Optional manometer with adapter for Snap elements to indicate valve type and sealing material. Integrated fastening bush for safer
media separation. valve fastening.

PP PVDF

5
Constant outlet
pressure
Pressure reducing valves, often referred to as pressure control valves, ensure that the pressure at the
valve outlet remains constant. They are used wherever a higher system pressure needs to be reduced to
a pre-defined value. Depending on the application, fluctuating pressures are evened out or devices
branching out from the main pipeline are protected against excessive pressure. For use in high-purity
systems, a special version of the valve is available with an elastomer-free piston.

Pressure reducing valve type 582

6
You want to control Which is why we have developed a pressure
reducing valve which you can depend on and
your processes easily which is easy to handle.

and reliably.

Dimensions DN 10-50 (3/ 8“ - 2“)

Materials PVC-U, PVC-C, PP-H, PVDF
Diaphragms EPDM/ PTFE
Seals EPDM, FPM
Connections Unions, spigots
Pressure rating
PN 10
(nominal pressure)
Pressure setting range 0.5 - 9 bar, 0.3 - 3 bar
Exactly controlled pressure Hysteresis
(7 - 130 psi, 4 - 44 psi)
max. 0.5 bar (max. 7 psi)

Function
The pressure on the valve outlet side acts via the diaphragm
on the adjusting spring. By means of the spring preload,
which is adjusted via the set screw on the valve, an equilib-
rium of forces is established. If the outlet pressure rises
above the set value, the piston is lifted against the spring
force. The valve closes and the outlet pressure is reduced. If
the outlet pressure falls below the set value, the piston is
pressed down by the spring force. The valve begins to open
until a state of equilibrium is reestablished. Irrespective of a
rising or falling inlet pressure, the outlet pressure remains
largely constant because it is not directly correlated to the
inlet pressure.

7
Constant inlet
pressure
Pressure retaining valves, also known as overflow valves, ensure that the pressure at the valve inlet
remains constant. They are used wherever the system pressure needs to remain constant or a defined
counterpressure needs to be generated against feed pumps. It balances out pressure pulsation and
reduces pressure peaks. If the valve is installed on the branch of a T-fitting, it can be used as an over-
flow or relief valve.

Pressure retaining valve type 586

8
You want to control This is why we have developed a new pressure
retaining valve that contributes to the energy
your processes effi- and cost efficiency of your processes.

ciently.

Dimensions DN 10-50 (3/ 8“ - 2“)

Materials PVC-U, PVC-C, PP-H, PVDF
Diaphragms EPDM/ PTFE
Seals EPDM, FPM
Connections Unions, spigots
Pressure rating
(nominal pressure) PN 10
Maintain pressure reliably Pressure setting range 0.5 - 9 bar, 0.3 - 3 bar
(7 - 130 psi, 4 - 44 psi)
Hysteresis max. 0.5 bar (max. 7 psi)

Function
By means of adjustable spring force, the desired pressure is
set in the valve inlet. If the inlet pressure rises above the set
value, e.g. due to excessive delivery rate of the pump, the
valve piston is lifted against the spring force. As a result, the
valve opens and the pressure in the outlet pipe is reduced. If
the pressure in the inlet pipe falls, the spring force presses
the piston down toward the valve seat and closes the valve
as soon as the inlet pressure sinks below the preset spring
tension. In this way, a constant pressure in the inlet pipe is
maintained.

9
Produced
in the clean room
Special, elastomer-free piston design
for your high-purity applications.

10
11
Specifications
Type 582
10
140 Size 100 %
9
16DN10 (3/8“) 1000 l/h 4.4 gpm
120
8 20DN15 (1/2“) 1600 l/h 7.0 gpm
25DN20 (3/4“) 2500 l/h 11.0 gpm
7 100
32DN25 (1“) 4000 l/h 17.6 gpm
6
80
40DN32 (1 1/4“) 6000 l/h 26.4 gpm
P2 [bar]

P2 [psi]
5 50DN40 (1 1/2“) 10000 l/h 44.0 gpm
60 63DN50 (2“) 16000 l/h 70.4 gpm
4

3
40 On the left, you see the schematic diagram of
2
the hysteresis curve. The corresponding table
20
1 shows the maximum values at 100 % in the dia-
0 0 gram.
0% Q 100 %

Hysteresis curve
Pressure reducing valve type 582
100 % corresponds to a flow velocity of 2 m/s (6.6 ft/s).

Type 586
10
140 Size 100 %
9 16DN10 (3/8“) 1000 l/h 4.4 gpm
8
120 20DN15 (1/2“) 1600 l/h 7.0 gpm
25DN20 (3/4“) 2500 l/h 11.0 gpm
7 100
32DN25 (1“) 4000 l/h 17.6 gpm
6
40DN32 (1 1/4“) 6000 l/h 26.4 gpm
80
P1 [bar]

P1 [psi]

5 50DN40 (1 1/2“) 10000 l/h 44.0 gpm

4 60 63DN50 (2“) 16000 l/h 70.4 gpm

3
40
On the left, you see the schematic diagram of
2
20 the hysteresis curve. The corresponding table
1
shows the maximum values at 100 % in the dia-
0 0
0% Q 100 % gram.

Hysteresis curve
Pressure retaining valve type 586
100 % corresponds to a flow velocity of 2 m/s (6.6 ft/s).

Take advantage of our new online calculation tool to

get the best dimensioning of your valve.

12
 Flow characteristics and technical details
Hysteresis curve Pressure-temperature diagram
The hysteresis curves illustrated to the left result from open- The pressure/temperature curves are valid for applications
ing and closing the valve. They show the setting range of with water or aqueous media, working temperature 20 ˚C
0.5 - 9.0 bar (7-130 psi). The values apply to water at 20˚C (68 ˚F ), service life 25 years and a design factor C = 2. T (°F)
-58 -28 2 32 62 92 122 152 182 212 242 272 302

(68˚F ) and a flow velocity of 2 m/s (6.6 ft/s).

0.26 2.6 26 260 2600
17
16
15
240
220
1 14.5 14 200
P permissible pressure in bar, psi T temperature in 13
12
11
PVDF
180
160
10
˚C (Celsius),˚F (Fahrenheit)
140

P (psi)
P (bar)
9
8 120
7 PP-H 100
6
0.1 1.45 80
5
4 60
3 40
2

P0900962
1 20
50
15

20

25

32

40

0 0
DN
DN

DN

DN

DN

DN

-50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
T (°C)
0.01 0.145

0.0145
582 Pressure reducing valve
0.001
1 10 100 1000 10000

DN inch d Kv 100 Cv100

Pressure-temperature diagram
(mm) (mm) (L/min) (L/h) (gpm) PVC-U, PVC-C (water, 25-year lifetime)
10 3/8 16 45 2700 3.1 -58 -38 -18 2 22 42 62
T (°F)
82 102 122 142 162 182

15 1/2 20 48 2850 3.3 16

15 220
30
14
20 3/4 25 25 112 6700 7.7 13
200
180
12
25 1 20
32 129 7730 8.9 11 PVC-U 160
15
10 140
32 1 1/4 40 254 15240 17.5

P (psi)
9
P (bar)

10 8
PVC-C 120

40 1 1/2 5 50 293 17590 20.2 7

6
100
80
5
50 2 0
15
63 20 25
319
32 40 50
19170 22.0 4 60
3 40
2

P0900561
1 20
0 0
-50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90
T (°C)

586 Pressure retaining valve

DN inch d Kv 100 Cv100

Pressure-temperature diagram
(mm) (mm) (L/min) (L/h) (gpm) PVDF, PP-H (water, 25-year lifetime)
10 3/8 16 50 3020 3.5 -58 -28 2 32 62 92
T (°F)
122 152 182 212 242 272 302
15 1/2 20 53 3150 3.6 17
16
240
2.6 26 260 2600 15 220
20 3/4 25 114 6840 7.9 14.5 14 200
13
25 1 32 125 7500 8.6 12
11
PVDF
180
160
32 1 1/4 40 263 15760 18.1 10 140
P (psi)
P (bar)

9
8 120
40 1 1/2 50 286 17140 19.7 7 PP-H 100
6
80
50 2 63 293 17610 20.2 1.45 5
4 60
3 40
2
P0900962

1 20
50
15

20

25

32

40

0 0
Kv100 at pressure differential p = 1 bar
DN
DN

DN

DN

DN

DN

-50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
Cv100 at pressure differential p = 1 psi T (°C)
0.145

0.0145
10 100 1000 10000

13
As individual as your We have been engineering application-oriented
system solutions successfully in plastic for over
applications, as diverse 50 years. We offer individual, comprehensive
systems and single components for a variety of
as your requirements. applications and media. The further development
of our portfolio is a crucial success factor for us
and our customers. Our new pressure regulating
valves have impressed users in the most diverse
applications, thanks to their innovative outer
geometry and specific material properties.

Versatile in use

• Water distribution lines • Industrial applications • Recreational facilities • Agriculture

• House connections and • Mining applications • Golf courses • Hot-houses
service lines • Campsites • Irrigation systems
• Waste water piping

Water Treatment valves with special, elastomer-free pistons are resistant to

Drinking water, industrial water, waste water: Depending on abrasion and ideally suited for regulating high-purity media.
the area of application, our customers face diverse challeng-
es in water treatment. These range from ensuring a specific Chemical Process Industry
water quality to the precise dosing of chemicals. The fact Aggressive media and harsh application conditions are a re-
that our pressure regulating valves are corrosionfree and ality in many of the processes in the chemical industry. The
exhibit good flow characteristics make them ideal for water piping systems and components implemented must there-
treatment applications. fore comply with the highest requirements in terms of safety
and durability. Manufactured of highly chemicalresistant
Microelectronics plastics, our pressure regulating valves are the right choice
Since the processes and products in the microelectronic in- in demanding chemical applications as well.
dustry are highly sensitive, they require highly specialized
systems and controlled clean room conditions. Stringent de-
mands are made on the purity of the water used and how
this ultrapure water is transported. Our pressure reducing

14
Your decision
We make selecting the right products
as simple as possible
We offer you an ideal combination of personal support
and technical planning tools. With our online tools you
have an overview of all the decisive criteria for optimal
valve selection: e.g. chemical resistance tables to
determine the right material for your application or
calculation tools for layout and dimensioning.

With our practical online tool, you can find the right product for your application
quickly and easily. For more information:

www.gfps.com/prv

You require a constant pressure on the ...

inlet side outlet side

V 586 V 582

your flow rate determines the valve size your flow rate

your application pressure determines the spring force your application pressure

0.3 - 3 bar 0.5 - 9 bar 0.3 - 3 bar 0.5 - 9 bar

determines valve/ seal/ adapter

material and medium material und medium
material

manometer? manometer?

Pressure regulating valves available with

15
manometer optionally on both sides
GF Piping Systems

Worldwide at home
Our sales companies and representatives
ensure local customer support in over 100 countries

www.gfps.com

Argentina / Southern South America France Middle East Sweden

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The technical data are not binding. They neither constitute expressly
warranted characteristics nor guaranteed properties nor a guaranteed durability.
They are subject to modification. Our General Terms of Sale apply.

700.671.608
GFDO_6365_4a (12.14)
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CH-8201 Schaffhausen/Switzerland, 2014
www.gfps.com/prv Printed in Switzerland