Generator Panelü@EUPGî' - 4Y80061 - A - 1609

4Y80061
Generator Panel
Instruction Manual
Type EUPG
(High Voltage)
Sep. 2016 Rev. A
Requirements
• Read this manual carefully and thoroughly before using
this equipment.
• After reading this manual, be sure to store it in a safe and
convenient location.
4Y80061
1. Introduction
Thank you for using the NISHISHIBA ELECTRIC CO., LTD. generator panel.
To use this generator panel correctly, carefully read both this instruction manual and the
separately provided approval drawings and instruction manuals for the device/
equipment before using this equipment.
After reading these instruction manuals, store them in a safe and convenient location.
This instruction manual covers installation, operation, and maintenance and inspection
procedures for this generator panel.
The illustrations used in this instruction manual are used to explain our standards.
The materials that are used may differ depending on the product.
In such cases, do operations according to the instruction manuals provided separately
for your device/equipment.
• This document may not be reproduced, in whole or in part.

• Please inform us if you find anything that is unclear, incorrect, or questionable.
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2. Safety Precautions
The instruction manual and the labels affixed to the product describe important information
designed to ensure its safe use and prevent property damage and injury to yourself and others.
Familiarize yourself with the signs and symbols listed below before reading the main text of this
manual, and be sure to observe all precautions.
2-1. Description of Signs

Sign Explanation of Sign
This indicates a potentially hazardous situation that may result in death
Warning or serious injury in the event of improper handling.
Indicates a potentially hazardous situation that may result in light to
Caution moderate injuries* 1 or generate only property damage* 2 in the event of
improper handling.
* 1: "Serious injury" refers to loss of vision, burns (high temperature and low temperature),
electric shock, fractured bones, poisoning, injuries, etc., that cause lingering after-effects
or that require hospitalization or long-term outpatient treatment. Likewise, "light to
moderate injuries" refers to injuries, burns, electric shock, etc., that do not require
hospitalization or long-term outpatient treatment.
* 2: "Property damage" refers to extensive damage related to the destruction of assets or
damage to equipment.
* 3: Products that were shipped prior to December 2015 show " WARNING" as
" DANGER".
2-2. Explanation of Symbols

Symbol Explanation of Symbol
Indicates an action that is prohibited (something that you must not do).
Specific details of the prohibited action are shown by a picture or text next to
the symbol.
Indicates an action that is mandatory (something that you must do).
Specific details of the mandatory action are indicated by a picture or text next
to the symbol.
This indicates a warning or caution.
Specific details of the caution are indicated by a picture or text inside or next to
the symbol.
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2-3. Request to Workers

• This instruction manual is written for electrical chief engineers and those who are
knowledgeable about generator panels.
Operation, maintenance and inspection should be done according to the instructions of an
electrical chief engineer who has thoroughly read and understood the contents of this
instruction manual.
• Protective gear (including hard hats and safety shoes) must be worn during the transport,
installation, maintenance and inspection of this equipment.
2-4. Disclaimer
• Our Company bears no responsibility for damages resulting from intentional or accidental
misuse or other uses under improper conditions, or by such unavoidable occurrences as fire,
earthquakes, third party actions, or other accidents.
• Our Company bears no responsibility for failures or breakdowns of the product that occur
due to such external factors as the combination of this product with other equipment.
• Our Company bears no responsibility for failures or breakdowns of the product that occur
due to defects based on user-specified designs or materials selected or supplied by the user.
• Our Company bears no responsibility for collateral damage (loss of profits, suspension of
operations, etc.) caused by the use of, or inability to use, this product.
• Our company bears no responsibility for damage resulting from use other than that described
in this instruction manual.
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2-5. About Transport

WARNING
■ Transport must be done according to the
specified methods (see page 24). Sling-to-load angle
Transporting this equipment in ways other of more than 60°
than the specified methods may result in Transport using
injuries or overturning or dropping the the specified
equipment. method!
MANDATORY
■ Transport across a level path with no ■ Do not place on its side or upside down.
bumps (see page 25). Doing so may damage the equipment and
Damages and injuries may occur if the cause injuries or breakdowns to occur
equipment overturns because the floor is during when the equipment is run or
bumpy or inclined. operated.
Skid
MANDATORY MANDATORY
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2-6. About Installation and Storage

WARNING
■ Do not stand on the equipment. ■ Do not stand on, sit on, or place objects
Doing so may lead to injury or damage to on the vacuum circuit breaker or
the equipment. auxiliary equipment drawer.
Doing so may lead to injury or damage to
the equipment.
PROHIBITED PROHIBITED
■ When connecting busbars and power ■ Take measures to prevent small animals
cables, use a torque wrench and tighten from entering the equipment after the
bolts at the specified torque (see page main circuit, auxiliary circuit and
33). grounding cables have been connected
Failure to tighten to the specified torque can (see page 31).
lead to overheating around the bolts and can Failure to do so may lead to accidents due
cause a fire. Tighten to the specified torque to small animals, dust, and moisture getting
when connecting grounding busbars and inside the equipment through gaps.
grounding wires.
MANDATORY MANDATORY
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About Installation and Storage (Continued)

WARNING
■ Set the remove stopper after installing ■ Inspect the vacuum circuit breakers and
the auxiliary equipment drawer. auxiliary equipment drawer before
Failure to do so may result in injury due to installation (see page 34).
the equipment falling. Failure to inspect the equipment may cause
electric shock, injury, or breakdowns during
operation or while the equipment is running,
even if no damage was discovered when
shipping and transporting.
Inspection
MANDATORY MANDATORY
■ Inspect the equipment after installation ■ When storing, store so that small
and storage (see page 32). animals, corrosion, moisture, or
Failure to inspect the equipment and find condensation do not get into the
abnormalities may lead to overheating, equipment (see page 21).
decreased performance, and breakdowns. Failure to do so may lead to accidents or
breakdowns.
The storage environment is okay!

Inspection
MANDATORY MANDATORY
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2-7. About Operation and Running

WARNING
■ Do not open protective plates or partition ■ Do not remove the face plate cover of
plates. Do not put objects or any part of such equipment as vacuum circuit
your body inside the equipment through breakers.
the gaps. Doing so may cause injuries or electric
Doing so may result in injuries or electric shock due to the moving parts and
shock. energized parts inside.
DISASSEMBLY
PROHIBITED
PROHIBITED
■ Do not touch the shutters. Do not bring ■ If there are abnormal sounds or smells,
objects or any part of your body close to or if the equipment is smoking,
the main circuit disconnecting switch. immediately cut off the device from the
Doing so may result in electric shock. electric circuit.
If the equipment continues to run, it may
result in a fire.
Contact our Company.
!
Clank
Clun !
k
PROHIBITED MANDATORY
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About Operation and Running (Continued)

WARNING
■ Do not spray or use spray-paint that ■ Do not remove or disable safety
contains flammable gases around the equipment (interlocks).
equipment. Doing so while the equipment is operating or
Doing so may cause it to ignite and start a running may result in injuries or electric
fire. shock.
■ While the equipment is running, do not ■ Do not turn off the control power while
touch the control unit, terminal block, or the equipment is running.
the terminals of equipment, and do not Doing so may result in malfunctions or
remove the covers of the terminal block stoppage and cause serious accidents.
or test terminal.
Doing so may result in electric shock.
CONTACT
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About Operation and Running (Continued)

CAUTION
■ Do not pull out the draw-out type ■ Do not remove equipment.
apparatus or the control circuit plug Doing so may result in electric shock or
while the equipment is running. accidents.
Doing so may result in accidents or
malfunctions.
DISASSEMBLY
■ Do not use equipment nearby that ■ Do not subject the area around the
generates radio waves, such as optical signal connector to such light
transceivers and cell phones, while the sources as flashlights.
equipment is running. Doing so may result in malfunctions or
Doing so may result in malfunctions or stoppage and cause serious accidents.
stoppage and cause serious accidents.
Optical
cable
Optical signal
connector
Flashlight
■ Do not cover the vents while the ■ Periodically wash or replace the dust-
equipment is running. proof filter of the vents.
Doing so may lead to overheating, decreased Clogging may lead to overheating,
performance, and a shortened product life. decreased performance, and a shortened
product life.
PROHIBITED MANDATORY
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2-8. About Maintenance and Inspection

WARNING
■ Take measures to prevent electric shock ■ Turn off the equipment before touching
before inspecting or maintaining the the terminals during maintenance and
inside of the equipment (see page 57). inspection.
A charged main circuit may result in electric There is a risk of electric shock if a voltage is
shock. Electric shock may also occur due to applied.
the capacitor in the operation circuit.
All measures to prevent

Okay, the power is turned off!
electric shock are complete!
Start the Start the
inspection! inspection!
MANDATORY MANDATORY
■ Do maintenance and inspection (see ■ Do not disassemble, modify, repair, or

page 54). replace parts.
Failure to do maintenance and inspection Doing so may result in injuries, electric
and find abnormalities may lead to shock, or fires.
overheating, decreased performance, and Request repairs and replacement parts from your
breakdowns. nearest representative.
Additionally, this equipment should have
periodic inspections by the manufacturer
once every three years.
Manufacturer Owner
Once every
three years
Daily DISASSEMBLY
MANDATORY Periodic inspections inspection
PROHIBITED
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About Maintenance and Inspection (Continued)

WARNING
■ Return objects that have been removed ■ When removing vacuum circuit breakers,
or taken out during maintenance and check whether "OFF or OPEN" is
inspection to their original state when indicated on the indication lamp.
running. Also remove any instruments Doing so while not in an "OFF or OPEN"
used for inspection that were mounted state may result in injuries or electric shock.
during the inspection.
Failure to do so may lead to serious
accidents when the equipment is running. ＶＣＢ
Open-close
indicator
OPEN
MANDATORY MANDATORY
■ Use the specialized lifter specified by ■ Before moving a lifter that has been
our Company when installing or loaded with a vacuum circuit breaker or
removing an auxiliary equipment drawer an auxiliary equipment drawer, lower the
or vacuum circuit breaker (see page 34). platform to the transport position (see
Use of other lifters or cranes, or lifting the page 34).
equipment by hand, may result in breakage Injuries may occur if the lifter tilts due to a
that causes the vacuum circuit breaker to high center of gravity, or if the lifter
fall and lead to injuries. overturns, and causes the vacuum circuit
breaker to fall.
Use
Transport
specified
position
specialized
lifters!
MANDATORY MANDATORY
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About Maintenance and Inspection (Continued)

WARNING
■ Place only a vacuum circuit breaker or ■ While in the disconnected position,
an auxiliary equipment drawer on the remove the control circuit plug before
platform of the lifter. loading a vacuum circuit breaker or
Failure to do so may cause objects to fall auxiliary equipment drawer.
from the platform or the platform itself may Failure to do so may cause wires to get
fall and result in injuries or damages. caught, or the vacuum circuit breaker may
overturn or fall while it is being moved,
which may result in injuries.
Only load
the specified
objects!
MANDATORY MANDATORY
■ Before loading or unloading a vacuum ■ After loading the vacuum circuit breaker
circuit breaker or an auxiliary equipment or auxiliary equipment drawer onto the
drawer to or from the platform of the lifter, anchor it with wires.
lifter, align the heights, fit the terminal's Failure to do so may cause the vacuum
hole to the lifter's pin on the floor, and circuit breaker or auxiliary equipment
lower the floor lock (or wheel lock). drawer to fall from the platform and result in
Failure to do so may cause the vacuum injuries.
circuit breaker or auxiliary equipment
drawer to fall from the platform and result in
injuries.
Floor
Lifter
MANDATORY MANDATORY
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2-9. Checking the Equipment's Warning Labels

Check that the warning labels are attached in the specified locations.
Contact your nearest representative or store if any labels are missing or are too dirty to read.
Refer to these in addition to the separately provided instruction manuals for your device/
equipment.
(1) Generator Panel
Auxiliary Grounded
voltage voltage
(1) transformer transformer
(4)
ＯＯＯ
(2)
Current
transformer
Vacuum
circuit (3)
breaker
Space heater
Front view Side view Rear view

(With the door closed) (With the cover on)
(1) (2) (4)
(3)
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(4)
(5)
(4)
(7)
(6)
With the vacuum circuit breaker drawn Label (5) indicates things such as "busbar side"
out (example of PW type) and "load side".
Label (6) indicates things such as "connected
position" and "disconnected position".
(7)
(4)
(7)
(6)
With the auxiliary equipment drawer

drawn out
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(2) Auxiliary equipment drawer
(2)
(1)
(1) (2)
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Table of Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2-1. Description of Signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2-2. Explanation of Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2-3. Request to Workers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2-4. Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2-5. About Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2-6. About Installation and Storage . . . . . . . . . . . . . . . . . . . . .5
2-7. About Operation and Running . . . . . . . . . . . . . . . . . . . . .7
2-8. About Maintenance and Inspection . . . . . . . . . . . . . . . .10
2-9. Checking the Equipment's Warning Labels . . . . . . . . . .13
3. Structure of the Generator Panel . . . . . . . . . . . . . . . . . . . . . . .18
3-1. Names of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3-2. Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
4. Receipt and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
4-1. Receipt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
4-2. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
5. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
5-1. Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . .23
5-2. Laying the Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . .24
5-3. Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
5-4. Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
5-5. Installing Devices Sent Separately from the
Generator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
5-6. Connecting the Busbar and the Auxiliary
Circuit Crossover Wire. . . . . . . . . . . . . . . . . . . . . . . . . . .26
5-7. Connecting Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
5-8. Preventing the Ingress of Small Animals . . . . . . . . . . . .31
5-9. Inspecting after Installation and Storage . . . . . . . . . . . .32
5-10. Dielectric Strength Test . . . . . . . . . . . . . . . . . . . . . . . . . .32
5-11. Tightening Torque for Bolts . . . . . . . . . . . . . . . . . . . . . .33
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6. Installing and Removing the Vacuum Circuit

Breaker and Auxiliary Equipment Drawer . . . . . . . . . . . . . . . .34
6-1. Pre-Installation Preparations. . . . . . . . . . . . . . . . . . . . . .36
6-2. How to Install the Equipment into the Panel . . . . . . . . .37
6-3. How to Remove the Equipment from the Panel. . . . . . .41
7. Moving the Vacuum Circuit Breaker within the Panel . . . . . .44
7-1. How to Insert the Vacuum Circuit Breaker. . . . . . . . . . .45
7-2. How to Draw Out the Vacuum Circuit Breaker. . . . . . . .47
8. Moving the Auxiliary Equipment Drawer
within the Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
8-1. How to Insert the Auxiliary Equipment Drawer . . . . . . .50
8-2. How to Draw Out the Auxiliary Equipment Drawer . . . .51
9. Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
9-1. How to Do Open-Close Operations
(Electric Operations) . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
10.Connecting Cables to Spare Circuits . . . . . . . . . . . . . . . . . . .53
11.Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . .54
11-1. Classifications of Inspections and
Inspection Periods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
11-2. Record of Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . .57
11-3. Measures to Prevent Electric Shock. . . . . . . . . . . . . . . .57
11-4. Daily Rounds of Inspections . . . . . . . . . . . . . . . . . . . . . .58
11-5. Periodic Inspections. . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
12.Abnormal Situations and Maintenance . . . . . . . . . . . . . . . . .63
13.Parts Recommended for Replacement. . . . . . . . . . . . . . . . . .65
14.Disposal Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
15.Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
16. Contact Us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back cover
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3. Structure of the Generator Panel

This section describes a typical generator panel. Refer to the approval drawings and instruction
manuals, provided separately, while reading this section.
3-1. Names of Parts

(1) Generator Panel
A control device, such as MCCB

for power, is mounted.
Voltage transformer
Rear cover
Power cable
Front door
Grounding busbar
Vacuum circuit breaker Current transformer

This switches and cuts off electric currents.
There are two positions, the connected
position and the disconnected position, in
the panel (drawer type).
Side view
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(2) Vacuum circuit breaker

Refer to the instruction manual for the vacuum circuit breaker while reading this section.
Handle Interlock lever
Grounding terminal
Connecting/disconnecting position arrow
Handle
Interlock lever Handle
Interlock lever
Socket for draw-out handle Grounding terminal

Connecting/disconnecting position arrow
Vacuum circuit breaker
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3-2. Accessories
Refer to the accessories list, provided separately.
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4. Receipt and Storage

4-1. Receipt
■ Do not place on its side or upside down.
Doing so while the equipment is operating or running may result in
damages that may cause injuries or electric shock.
Warning ■ Do not stand on, sit on, or place objects on the vacuum circuit
breaker or auxiliary equipment drawer.
Doing so may lead to injury or damage to the equipment.
When the product arrives, open the packing and check the following.
• That the product matches the contents of the transport list
• That the accessories match the contents of the accessories list that was provided separately
• That there are no damaged, deformed, or missing parts
If there are any damages or missing items, contact your local representative or store.
4-2. Storage
■ Inspect the equipment during and after storage.
Failure to inspect the equipment and find abnormalities may lead to
overheating, decreased performance, and breakdowns.
Warning ■ Store the equipment so that small animals, corrosion, moisture, or
condensation do not get into the equipment while it is in storage.
Failure to do so may cause breakdowns that lead to serious accidents.
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Do the following if the equipment is to be stored immediately after receipt, if it is not to run
immediately after installation, or if it has not run in a long time.
• Periodically inspect the equipment and check that there are no abnormalities, such as the
ingress of condensation, moisture, rust, corrosion, or insects.
• Put on the dust cover (you can use the cover used as packing).
Before storing, confirm that the environment conforms to the following conditions.
How to improve the installation

Item Condition Comments
environment
Ambient -5 to +40°C Depending on the circumstances, Standard use conditions
temperature air condition the building. specified in JEM1425
75% or less • Air condition the building where • Prevents a decrease in
(target), with no the equipment is to be stored. the performance of
condensation • Use a space heater. insulation
Relative
• Put silica gel in the area and • Prevents rusting
humidity
periodically replace it (remove (Take one of the steps
when the main circuit is running). noted on the left)
Cover with a Cover and seal the whole Prevents the ingress of
sheet, etc. generator panel with a sheet, etc. dust and moisture
Packing
(remove when the main circuit is
running).
Must be no Store in a location that meets the Less than 0.03 ppm of
corrosive conditions noted on the left toxic gases
gases,
Others
impacts,
vibrations, or
dripping water
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5. Installation
■ Do not stand on the equipment.
Warning ■ Do not stand on, sit on, or place objects on the vacuum circuit
5-1. Installation Procedure

1. Laying the foundation (page 24)
▼
2. Transport (page 24)
▼
3. Layout (page 25)
▼
4. Installing devices sent separately from the generator panel (page 26)
▼
5. Connecting the busbar and the auxiliary circuit crossover wire (page 26)
▼
6. Connecting cables (page 29)
▼
7. Preventing the ingress of small animals (page 31)
▼
8. Inspecting after both installation and storage (page 32)
▼
9. Dielectric strength test (page 32)
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5-2. Laying the Foundation

Anchor the foundation base to the bottom side according to the foundation diagram for the
generator panel.
The following table indicates the values for

installation dimension tolerance.
Foundation
Installation dimension base
±1 mm
— tolerance
±1 mm
(Recommended values)
Levelness ±1 mm
Difference between ±1 mm
front/rear and left/ ±1 mm Reference position
right.
5-3. Transport
■ Transport must be done according to the specified methods.
Transporting this equipment in ways other than the specified methods
may result in injuries or overturning or dropping the equipment.
■ Transport along a level path with no bumps.
Warning Damages and injuries may occur if the equipment overturns because
the floor is bumpy or inclined.
■ Do not place on its side or upside down.
Doing so while the equipment is operating or running may result in
damages that may cause injuries or electric shock.
Lift or haul the generator panel to transport it to the installation location.
(1) Condition of floor when transporting the equipment

Before transporting the equipment, confirm that the floor meets the following conditions.
• That the path is level with no bumps
• That there is no incline
Prevent overturning while moving the equipment.
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(2) When lifting

• Use a crane to lift the equipment with hoisting equipment capable of carrying its weight and at
the sling-to-load angle noted in the diagram below.
• Keep the equipment upright and be careful not to crush your hands. Use grips and specialized
hoisting tools on your hands when doing hoisting work so that the guide ropes do not come
undone when you start hoisting.
• Connect wire rope to all of the hoisting rings.
Check the following items before transport. Sling-to-load angle

• That the equipment can stand by itself of more than 60°
• That the shipping conditions are met: such draw-out
type apparatus as the vacuum circuit breaker and
auxiliary equipment drawer must be in the connected
position and the doors must be locked
• Workers must be wearing protective gear (hard hats,
safety shoes, etc.)
(3) When hauling

Put a skid under the equipment and transport by hauling it on rollers.
Skid
Roller
5-4. Layout
(1) Remove the fixing bolts of the generator panel from
the foundation base.
• Remove the fixing bolts from the generator panel that is
attached to the foundation base.
These bolts are used in step (2).
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(2) Anchor the bottom side to the foundation base

• Anchor the metal-enclosed switchgear to the foundation base
using the fixing bolts from the generator panel (removed in
step (1)).
• Refer to the foundation diagram for the number of
positions and bolts. Work
positions
<If using pinch bars or jacks>
• Apply laths at the points specified in the diagram to the
right before using pinch bars or jacks. If the crowbars or Work positions
jacks are placed anywhere other than the specified
points, the equipment may become deformed or the doors
may become misaligned.
(3) Linking the sides

• If there are adjacent panels to be anchored, link between the sides of the metal-enclosed
switchgears using the provided link bolts.
5-5. Installing Devices Sent Separately from the Generator Panel

If there are devices (large-type voltage transformers, series reactors, etc.) sent separately from
the generator panel, refer to the instruction manual for those devices when installing them in the
generator panel.
5-6. Connecting the Busbar and the Auxiliary Circuit Crossover

Wire
■ Cut off the main and auxiliary circuits when connecting the
busbar.
Failure to cut off the main and auxiliary circuits may result in electric
shock.
■ Use a torque wrench to tighten bolts to the specified torque (see
Warning page 33).
Failure to tighten to the specified torque can lead to overheating
around the bolts and can cause a fire.
Tighten to the specified torque when connecting grounding busbars
and grounding wires.
■ Use the bolt types attached to the busbar connections.
If the nominal diameter or length of the bolt is not appropriate, a bad
Caution connection or insufficient insulation distance may lead to a ground
fault or short circuit.
After the layout of the equipment is complete, connect the main circuit busbar, grounding wire,
and auxiliary circuit crossover wire. The points of connection are the points marked by a ∇ in
the outline drawing of the generator panel for the parts that were taken apart for shipping.
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■ Connecting the busbar

(1) Open the rear door.
(2) If the busbar compartment has partition plates, remove them.
Busbar compartment
Busbar compartment
Front Partition Front
door plate door
Partition
plate
(3) Clean the surface of the joints with a dry cloth.

• If the face plate has become oxidized, remove the oxide film with Scotch-Brite.
(4) Assemble the connecting parts.

• Temporarily tighten the parts using the provided M12 bolts.
Busbar
support
Busbar
Busbar
Busbar
support
(When connecting to the upper part or middle (When connecting to the lower part of the
of the busbar) busbar)
(5) Tighten the bolts securely.
• Use a torque wrench to tighten the bolts securely to the torque indicated in the table in section
5-11 (page 33).
(6) Install the partition plates as before.
(7) Close the rear door.
■ Connecting the grounding busbar and the grounding wire

(1) Open the rear door.
(2) Clean the surface of the joints with a dry cloth.
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(3) Assemble the connecting parts (anchor with M8 bolts).

• Use a torque wrench to tighten the bolts. The tightening torque is as shown in the table in
section 5-11 (page 33).
Grounding busbar
(4) Connect the grounding wire to the grounding busbar.

• Connect the grounding wire to the grounding busbar.
<If you have a grounding wire for independently grounding a lightning arrester>
Connect the grounding wire for the lightning arrester to the grounding terminal for the
lightning arrester.
<If you have a class B grounding wire>
•Connect the grounding wire to the class B grounding terminal.
(5) Close the rear door.
■ Connecting the auxiliary circuit crossover wire

(1) Open the front door.
(2) Pass the crossover wire through the through hole and connect it to the terminal block.
• Uncoil the coiled crossover wire and pass it through the through hole.
Terminal block Auxiliary circuit crossover wires
(1) (2)
• Connect the crossover wires to the terminal block according to the connection diagram.
(1) (2)
(3) Check that there are no wrong wirings or improper tightening.
(4) Close the front door.
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5-7. Connecting Cables

Do the following procedure to connect cables to the generator panel while using the single-line
diagram for the generator panel, schematic diagrams, connection diagram for the generator
panel, and the cable list to find the types, sizes, and number of cables.
■ When connecting power cables, use a torque wrench to tighten
bolts to the specified torque (see page 33).
Warning and grounding wires.
■ Take measures to prevent small animals from entering the
equipment after the main circuit, control circuit cable, and
grounding wire have been connected (see page 31).
Failure to do so may lead to short circuit accidents due to small
animals getting inside the equipment through gaps.
■ When connecting optical cables, do not dirty or damage the
terminal surface of the connectors.
Doing so may result in malfunctions or breakdowns.
■ When connecting optical cables, do not strongly pull, compress,
or excessively bend the cables.
Caution Doing so may result in malfunctions or breakdowns.
■ Optical cable layouts must be kept away from high voltage lines
and power lines. Do not lay optical cables in wiring ducts with
other electrical wiring.
Due to the effects of noise, doing so may result in malfunctions or
breakdowns.
(1) Open the door and the protective plate.

(2) Remove the partition plate that is mounted to the through hole for the cables of the
generator panel.
* Remount the mounted partition plate after connecting the cables.
(3) Pull in the cables from the openings.
(4) Connect the cables to the terminal conductor.
(5) Align the mounted partition plate with the cables and mount it to the notch and
through holes for the cables.
■ Connecting the power cable

• Follow the cable manufacturer's instruction manual regarding termination and insulation work.
• Anchor the cable to the generator panel using either a bracket or a metal fixture.
• Do not impose the weight of the cable on the terminal conductor.
• Connect the sheath of the cable to the grounding busbar of the generator panel as necessary.
(There are cases in which you ground the sheath cable, and cases in which you do not)
• If you have a zero-phase current transformer, ground the sheath cable so that the ground relay
can operate normally. (There are cases in which you pass the grounding wire through the
zero-phase current transformer and cases in which you do not)
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■ Connecting the grounding wire

• Connect the grounding wire to the grounding busbar.
■ Connecting the auxiliary circuit cable

• Connect the auxiliary circuit cable according to the connection diagram for the generator
panel.
• Strip the grounding of sheath cable where the auxiliary circuit cable comes out of the cable
partition plate.
Side view
• Check that the auxiliary cable does not obstruct the lifter.
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5-8. Preventing the Ingress of Small Animals

equipment after the power cable and control cable have been
Caution connected.
Failure to do so may lead to ground faults and short circuit accidents due to
small animals, dust, and moisture getting inside the equipment through gaps.
The following shows an example of a measure to prevent small animals from getting in past the
power cable.
Construct the auxiliary circuit cable in the same way as the power cable.
(1) Measure the diameter of the cable.

• Measure the diameter of the part of the cable that will
pass through the cable partition plates.
(2) Cut a hole in the cable partition plates.

• Set the diameter of the cables and cut the partition plates
(typically a PVC plate) with a jigsaw or similar tool.
(3) Mount the cable partition plates.

• Mount the cable partition plates after adjusting the position
of the cables.
Cable partition
plates
(4) Fill in any gaps with putty.

• If there are gaps between the cables and the cable partition plates, fill them in with putty.
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5-9. Inspecting after Installation and Storage

■ Inspect the equipment after both installation and storage.
Failure to inspect the equipment and find abnormalities may lead to
overheating, decreased performance, and breakdowns.
■ Remove objects used to improve the storage environment before
Warning you run the equipment.
Remove objects, such as protective sheets and silica gel, that were
used to improve the storage environment.
Failure to do so may result in overheating or breakdowns.
Inspect the following items after either installing and storing the generator panel.
• Bolts and screws are tightened securely
• There are no tools, bolts, or screws that have been left inside the equipment
• There are no unnecessary objects, such as scraps of cables or electrical wires
• There is no dust inside or outside the equipment
• No condensation, rust, corrosion, or insects have gotten inside the equipment
Along with checking the items above again before starting to run the equipment after on-site
adjustment tests, remove the protective sheets, silica gel, etc. used to improve the storage
environment.
5-10. Dielectric Strength Test

Do a withstand voltage test for power circuit according to the Guide Book of Electrical
Equipment (Article 14, Paragraph 3) and the Power Plant and Substation Regulation
(JEAC5001).
<Details of the on-site dielectric strength test>
• Apply a voltage equal to 1.5 times the rated voltage for 10 minutes, and verify that the
equipment can withstand this voltage.
• When doing the dielectric strength test, disconnect all devices that should be excluded, such
as the grounded voltage transformer, surge absorber, and lightning arrester.
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5-11. Tightening Torque for Bolts

■ When connecting busbars and power cables, use a torque
wrench and tighten bolts to the specified torque.
Warning Failure to tighten to the specified torque can lead to overheating
around the bolts and can cause a fire. Tighten to the specified torque
when connecting grounding busbars and grounding wires.
Tighten bolts to the tightening torques shown in the following table. Tighten to the indicated
torque when a tightening torque is displayed on a device.
Tightening torque for bolts

Tightening torque Tightening torque
Bolt size
(N·m) (kgf·cm)
M4 1.8 18
M5 3.5 35
M6 6 60
M8 15 150
M10 29 290
M12 49 500
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6. Installing and Removing the Vacuum Circuit Breaker and

Auxiliary Equipment Drawer
Refer to the instruction manual for the lifter or vacuum circuit breaker while reading this section.
■ Take measures to prevent electric shock before installing or
removing equipment (see page 57).
A charged main circuit may result in electric shock.
■ Cut off both the main circuit and control circuit when installing or
removing a draw-out type apparatus.
Failure to do so may result in electric shock, burns, or breakdowns.
■ Inspect the vacuum circuit breaker and auxiliary equipment
drawer before installation (see page 36).
Failure to inspect the equipment may cause electric shock, injury, or
breakdowns during operation or while the equipment is running, even if
no damage was discovered when shipping and transporting.
■ Do not stand on, sit on, or place objects on the vacuum circuit
■ Use the specialized lifter specified by our company when
installing and removing the vacuum circuit breaker and auxiliary
equipment drawer.
Use of other lifters or cranes, or lifting the equipment by hand, may result
in breakage that causes the equipment to fall and lead to injuries.
Warning ■ Do not place equipment other than that specified on the platform
of the lifter.
Doing so may cause the equipment to fall, which may lead to injury or
damage to the equipment.
■ After loading the vacuum circuit breaker or auxiliary equipment
drawer onto the lifter, anchor it with wires.
Failure to do so may cause the vacuum circuit breaker or auxiliary
equipment drawer to fall from the platform and result in injuries.
■ Before transporting a lifter that has been loaded with a vacuum
circuit breaker or an auxiliary equipment drawer, lower the
platform to the transport position.
Injuries may occur if the lifter tilts due to a high center of gravity, or if
the lifter overturns, and causes the vacuum circuit breaker or auxiliary
equipment drawer to fall.
■ Before loading or unloading the vacuum circuit breaker or auxiliary
equipment drawer to or from the platform of the lifter, align with the
floor height, insert the pin for the lifter of the bottom side of the
equipment in the hole at the front of the platform, and lower the
floor lock (or wheel lock).
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■ Do not remove the remove stopper until the lifter is anchored to

the contact of the panel when removing the vacuum circuit
Doing so may cause the vacuum circuit breaker or auxiliary equipment
drawer to fall, which may lead to injury or damage to the equipment.
■ Remove the control circuit plug before removing the vacuum
circuit breaker or auxiliary equipment drawer.
If you place it on the lifter without removing the plugs, the wires may
catch on something while it is being transported and cause it to overturn
Warning or fall, resulting in injuries.
■ Before connecting or disconnecting the control circuit connector
of the vacuum circuit breaker or auxiliary equipment drawer, put
them in the disconnected position.
Failure to do so may leave the circuit unprotected, which may result in
accidents.
■ Check the device number, model, and rating attached to the
device, and then store the device in the specified circuit.
Storing the device incorrectly may result in breakdowns or accidents.
To prevent accidents when installing, removing, and transporting the vacuum circuit breaker,
prepare the following interlocks.
• The vacuum circuit breaker cannot be pushed in or drawn out when closed.
• The vacuum circuit breaker cannot be opened or closed while being pushed in or drawn out.
• For specifications for plugs with interlocks:
• The control circuit plug cannot be removed while the vacuum circuit breaker is moving
from the connected position (running) to the disconnected position.
• The vacuum circuit breaker cannot be moved from the disconnected position to the
connected position if the control circuit plug is not plugged in.
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6-1. Pre-Installation Preparations

■ Take measures to prevent electric shock before installing
equipment (see page 57).
■ Check the device number, model, and rating attached to the
device, and then store the draw-out type apparatus in the
specified circuit.
Storing the device incorrectly may result in breakdowns or accidents.
Warning ■ Inspect the vacuum circuit breaker and auxiliary equipment
drawer before installation.
■ Do not stand on, sit on, or place objects on the vacuum circuit
(1) Before installation

• Do inspections before installation
After protecting the installation environment and confirming the storage location on the single-
line diagram and outline drawing, inspect the following items and check that there are no
abnormalities.
- There is no superficial breakage or damage
- There is no dust inside the equipment
• Coat the contacts between the vacuum circuit breaker and the main circuit disconnecting
switch, as well as the vacuum circuit breaker and the ground contact, with the specified
grease.
For more details, refer to the instruction manual for the vacuum circuit breaker.
(Coat only the specified areas with grease)
- Remove the old coating of grease.
- Coat the grease thinly and evenly.
(2) Inspecting after installation

• After installing the equipment, check whether or not there is damage or dust.
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6-2. How to Install the Equipment into the Panel

Install the vacuum circuit breaker and auxiliary equipment drawer
■ Take measures to prevent electric shock before installing
■ Cut off both the main circuit and the control circuit when
installing a vacuum circuit breaker or auxiliary equipment
drawer.
■ Inspect the vacuum circuit breaker and auxiliary equipment
drawer before installation (see page 36).
■ Use the specialized lifter specified by our company when installing
the vacuum circuit breaker and auxiliary equipment drawer.
Use of other lifters or cranes, or lifting the equipment by hand, may
result in breakage that causes the vacuum circuit breaker or auxiliary
equipment drawer to fall and lead to injuries.
Warning
■ Before transporting a lifter that has been loaded with a vacuum
■ Before loading or unloading the vacuum circuit breaker or auxiliary
equipment drawer to or from the platform of the lifter, align with the
floor height, insert the pin for the lifter of the bottom side of the
equipment in the hole at the front of the platform, and lower the
floor lock (or wheel lock).
■ Do not remove wires until the lifter is anchored to the mount of
the panel.
drawer to fall and result in injuries.
(1) Open the panel door.

• Use a door stopper to hold the door open at an angle (approximately 125°) at which it obstruct
the lifter.
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(2) Check the following when installing the vacuum circuit breaker.
• The open-close indicator of the vacuum circuit breaker reads "OPEN"
(3) Load the vacuum circuit breaker or auxiliary equipment

drawer onto the platform of the lifter and anchor it.
• Anchor the lifter using the floor lock (or wheel lock).
• Load the vacuum circuit breaker onto the platform so that the
wheels do not run on the platform's guide rail.
• Lock the stoppers attached to the platform so that the vacuum
circuit breaker does not fall from the platform. Floor lock
Stopper
(4) Raise the platform of the lifter to the transport position, Transport
and then release the floor lock (or wheel lock). position
(5) Move the lifter until it is in front of the panel.
(6) After aligning the height of the lifter's platform with the
floor of the panel's draw-out mechanism, insert the
bottom side of the draw-out mechanism with the hole of
the platform, and then anchor the lifter with a floor lock Draw-out
(or wheel lock). mechanism
• Adjust the height of the platform so that it is easy to fit the hole Contact
on the panel's
at the edge of the platform onto the pin for the lifter on the floor side
of the draw-out mechanism.
• Lower the platform. Insert for the lifter of the bottom side of the Lifter
draw-out mechanism into the hole at the font edge of the
platform and adjust the lifter so that there are no gaps between
the edge of the lifter and the edge of the draw-out mechanism,
over which the wheels will pass.
• Anchor the lifter by locking its floor lock (or wheel lock).
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(7) Remove the platform's stopper.
(8) Insert the vacuum circuit breaker or auxiliary equipment

drawer until it reaches the disconnected position.
• Check that the wires inside the panel and the structural items
do not obstruct the vacuum circuit breaker or auxiliary Interlock
equipment drawer. lever
• Slowly transport the equipment while holding up the interlock
lever or the lock lever of the auxiliary equipment drawer.
• Match the positioning arrow for connecting and disconnecting
on the equipment with the disconnected position mark on the
panel side. Check that the interlock pin falls into the hole in the
lock base on the panel and that the interlock pin is lowered.
Positioning plate
• Check whether the stopper on the front, right side of the draw-out
mechanism is as shown in the following diagram. If it looks
different, fix it to look like the one below.
(1) Revolving stopper :Press the edge with your finger and rotate it
counterclockwise.
(2) Hinge type stopper:Open the hinge.
(3) Pin type stopper :Insert the pin.
Stopper is set Stopper is set

Stopper is set
Stopper
Stopper Stopper
(1) Revolving stopper (2) Hinge type stopper (3) Pin type stopper
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(9) Move the lifter away from the panel.

• Raise the platform, and then remove the pin for the lifter of the draw-out mechanism from the
hole on the edge of the platform.
• Release the lifter's floor lock (or wheel lock), and move the lifter to a position that does not
contact the panel.
• Lower the platform of the lifter to the transport position. Move the lifter to the specified position,
anchor the floor lock (or wheel lock), and then lower the platform of the lifter to the floor.
(10) Close the panel door.
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6-3. How to Remove the Equipment from the Panel

Removing the vacuum circuit breaker and auxiliary equipment drawer
■ Take measures to prevent electric shock before removing
■ Cut off both the main circuit and the control circuit when
removing a vacuum circuit breaker or auxiliary equipment
drawer.
■ Use the specialized lifter specified by our company when removing
the vacuum circuit breaker and auxiliary equipment drawer.
Use of other lifters or cranes, or lifting the equipment by hand, may
result in breakage that causes the vacuum circuit breaker or drawer to
fall and lead to injuries.
Warning ■ Before transporting a lifter that has been loaded with a vacuum
■ Before loading or unloading the vacuum circuit breaker or
auxiliary equipment drawer to or from the platform of the lifter,
align with the floor height, insert the pin for the lifter of the bottom
side of the equipment in the hole at the front of the platform, and
lower the floor lock (or wheel lock).
■ Do not remove the wires until you move the vacuum circuit
breaker or auxiliary equipment drawer to the specified position
and lower the platform.
drawer to fall and result in injuries.
(1) Check the following when removing the vacuum circuit breaker from the panel.
• The vacuum circuit breaker is "OPEN"
• The control power is "OFF"

• Use a door stopper to hold the door open at an angle (approximately 125º) at which it will not
hit the lifter.
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(3) Check that the vacuum circuit breaker is in the disconnected position.
• If the vacuum circuit breaker is not in the disconnected
position, move it until it is (page 47).
Disconnected position
(4) Pull out the control circuit plug.
■ For specifications for plugs that do not have interlocks: Lever
• Push the plug's lever in the direction of the arrows.
■ For specifications for plugs with interlocks:

• Push down on the plug interlock lever and unplug the control circuit
plug.
• Check that the plug interlock lever is moved to the middle.
• When plugging in the control circuit plug:..............

• When unplugging the control circuit plug:..............
• When the control circuit plug is not plugged in: .....
(5) Move the lifter until it is in front of the panel.
(6) After aligning the height of the lifter's platform with the floor Draw-out
of the draw-out mechanism inside the panel, align the hole of mechanism Contact
the platform with the floor of the drawer equipment, and then on the panel's
side
anchor the lifter with a floor lock (or wheel lock).
• Adjust the height of the platform so that it is easy to fit the hole at
the edge of the platform onto the pin for the lifter on the floor of the Lifter
draw-out mechanism.
• Lower the platform. Insert for the lifter of the bottom side of the draw-out mechanism into the
hole at the font edge of the platform and adjust the lifter so that there are no gaps between
the edge of the lifter and the edge of the draw-out mechanism, over which the wheels will
pass.
• Anchor the lifter by locking its floor lock (or wheel lock).
Floor lock
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(7) Release the remove stopper for the draw-out mechanism.
Stopper is released
Stopper is released
Stopper is
released
(1) Revolving stopper (2) Hinge type stopper (3) Pin type stopper
(8) Remove the vacuum circuit breaker or auxiliary

equipment drawer. Load it onto the platform of the lifter
and anchor the platform with wires. Interlock
• Check that the wires inside the panel and the structural items lever
do not obstruct the vacuum circuit breaker or auxiliary
equipment drawer.
• Slowly transport the equipment while holding up the vacuum
circuit breaker's interlock lever (or auxiliary equipment
drawer's lock lever).
• Slowly load the vacuum circuit breaker or auxiliary equipment
drawer onto the platform so that the wheels do not run on the
platform's guide rail.
• Place two wires on the vacuum circuit breaker or auxiliary
equipment drawer. Anchor the equipment by connecting the
ends of these wires together as described in steps (1) to (3) in
the diagram to the right. (2)
(3) (1)
(9) Move the lifter away from the panel.

• Raise the platform, and then remove the pin for the lifter on the draw- Transport
position
out mechanism from the hole on the edge of the platform.
• Release the lifter's floor lock (or wheel lock), and move the lifter to a
position that does not contact the panel.
• Lower the platform of the lifter to the transport position and
move it to the specified position.
• Lower the platform of the lifter to the floor.
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7. Moving the Vacuum Circuit Breaker within the Panel

Refer to the instruction manual for the vacuum circuit breaker while reading this section.
■ Take measures to prevent electric shock before moving
■ Do not remove the face plate of the vacuum circuit breaker.
Doing so may cause injuries or electric shock due to the energized
parts inside.
Medical devices, electronic devices, etc. may experience such effects
as malfunctions due to magnetic flux leakage.
■ Do not remove or disable safety equipment (interlocks).
Warning Doing so while the equipment is operating or running may result in
injuries or electric shock.
■ Do not operate equipment or plug or unplug the control circuit
plug with wet hands, and do not wipe the equipment with a wet
cloth.
■ Do not plug or unplug the control circuit plug for the vacuum
circuit breaker while it is not in the disconnected position.
Doing so may result in breakdowns or electric shock. This may result
in accidents.
■ Check that the interlock lever is completely lowered when the
vacuum circuit breaker is set to the connected or disconnected
position.
Caution Failure to do so may result in stoppage or damage.
■ Follow the procedures in this section for moving the vacuum
circuit breaker within the panel.
Failure to do so may result in unnecessary movements or damage.
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7-1. How to Insert the Vacuum Circuit Breaker

Insert the vacuum circuit breaker from the disconnected position to the connected position.
Preconditions
• The vacuum circuit breaker's open-close indicator must read "OPEN".
1. Open the door.

▼
2. Check that the open-close indicator reads "OPEN" (the vacuum circuit breaker cannot be
inserted if it does not read "OPEN").
▼
3. Plug in the control circuit plug (for specifications for plugs with interlocks, the vacuum circuit
breaker cannot be inserted if the control circuit plug is not plugged in).
▼
4. Insert the vacuum circuit breaker into position.
▼
5. Check that the vacuum circuit breaker is in the connected position.
▼
6. Close the door.

• Use a door stopper to hold the door open at an angle (approximately 125º) at which it will not
hit the lifter.
(2) Plug in the vacuum circuit breaker's control circuit plug. Lever
■ For specifications for plugs that do not have interlocks:
The control circuit plug is plugged in when you insert the plug
and hear a "click".
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■ For specifications for plugs with interlocks:

(1) Push down on the plug interlock lever.
(2) Fit the control circuit plug to the control circuit isolation block of the vacuum circuit breaker
while inserting it into the socket hole.
(3) Confirm that the plug interlock lever has moved to the very top
position. (2)
(1)
Position of the plug interlock lever
• When plugging in the control circuit plug: ...............
• When unplugging the control circuit plug: ............... (3)
* You cannot move the vacuum circuit breaker to the connected position if the control
circuit plug is not plugged in. (Plug interlock function)
(3) Push the vacuum circuit breaker until it is in a position in which it can be installed.
• While the interlock lever is up, align the connecting/disconnecting position arrow and the
connected position nameplate and then move the vacuum circuit breaker until it stops.
(4) Confirm that the vacuum circuit breaker is in the

connected position.
• The connected position is the place at which the connecting/
disconnecting positioning arrows on the vacuum circuit breaker
are matched with the connected position display on the panel
side, and the vacuum circuit breaker's interlock lever is lowered
to the original position. Connect position
• When the interlock lever does not lower, insert the vacuum nameplate
circuit breaker further and check that the interlock lever lowers.
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7-2. How to Draw Out the Vacuum Circuit Breaker

Draw out the vacuum circuit breaker from the connected position and put it into the
disconnected position.
Preconditions
• The vacuum circuit breaker's open-close indicator must read "OPEN".
• That the remove stopper is set
1. Use a voltmeter to check that the current is cut off.

▼
2. Open the door.
▼
3. Check that the on-off indicator reads "OPEN" (the vacuum circuit breaker cannot be drawn
out if it does not read "OPEN").
▼
4. Check the lock position of the remove stopper.
▼
5. Draw out the vacuum circuit breaker into the disconnected position.
▼
6. Check the disconnected position of the main circuit.
▼
7. Unplug the control circuit plug.
▼
8. Close the door.
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• Use a door stopper to hold the door open at an angle
(approximately 125º) at which it will not hit the lifter.
(2) Check that the open-close indicator of the vacuum

circuit breaker reads "OPEN".
• Confirm that the open-close indicator of the vacuum circuit
breaker reads "OPEN".
If it reads "CLOSED", then do the operations to make it read OPEN
"OPEN".
(See page 57 for how to open circuits.)
(3) Check that the remove stopper for the vacuum circuit
breaker is set.
• If it is not set, set the remove stopper.
(4) Draw out the vacuum circuit breaker to the disconnected

position.
• Draw out the vacuum circuit breaker while holding up the
interlock lever. ＶＣＢ
* The interlock lever does not rise if the vacuum circuit
breaker's open-close indicator reads "OPEN".
Let go of the interlock levers when the vacuum circuit breaker
begins to move.
• While checking the position indicator, draw out the vacuum
circuit breaker until it reaches the disconnected position.
• Check that the interlock pin falls into the hole of the interlock Insert/draw out handle
lever and that the interlock lever is lowered.
(5) Pull out the control circuit plug.

• Push down on the plug interlock lever and unplug the control
circuit plug.
• Check that the plug interlock lever is moved to the middle.
• When plugging in the control circuit plug:..............

• When unplugging the control circuit plug:..............
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8. Moving the Auxiliary Equipment Drawer within the Panel

■ Take measures to prevent electric shock before moving
■ Do no remove the auxiliary equipment drawer's face plate.
Doing so may cause injuries or electric shock due to the energized
parts inside.
■ Set the remove stopper when drawing out the auxiliary
equipment drawer.
Warning Failure to do so may result in injury due to the auxiliary equipment
drawer falling.
■ Do not operate equipment or plug or unplug the auxiliary circuit
plug with wet hands, and do not wipe the equipment with a wet
cloth.
■ Do not plug or unplug the auxiliary circuit plug for the auxiliary
equipment while not in the disconnected position.
Doing so may leave the circuit unprotected, or result in electric shock.
■ Check that interlock lever is lowered to its original position when
the auxiliary equipment drawer is set to the connected or
Caution Failure to do so may result in stoppage or damage.
■ Follow these noted procedures for moving the auxiliary
equipment drawer within the panel.
Failure to do so may result in unnecessary movements or damage.
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8-1. How to Insert the Auxiliary Equipment Drawer

Insert the auxiliary equipment drawer from the disconnected position to the connected position.
Preconditions
• That the circuit is cut off
1. Check that the circuit is cut off.

▼
2. Open the door.
▼
3. Plug in the auxiliary circuit plug.
▼
4. Insert the auxiliary equipment drawer into position.
▼
5. Check that the vacuum circuit breaker is in the connected position.
▼
6. Close the door.
(1) Cut off the circuit and check that no voltage is being
applied.
(2) Open the door.
(3) Plug in the auxiliary circuit plug (remove the lightning

arrester cart).
• Confirm that the plug has clicked into place in the auxiliary
circuit on the cart.
(4) Insert the auxiliary equipment drawer into position.

(1) Push up on the lock lever.
(2) Firmly insert the auxiliary equipment drawer into position.
* Let go of the interlock levers when the auxiliary equipment

drawer begins to move.
(5) Check that the auxiliary equipment drawer is in the

connected position.
• Move the lock lever up and down to confirm that the lock pin
has fallen into the hole in the lock base and the lock lever has
lowered into its original position.
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8-2. How to Draw Out the Auxiliary Equipment Drawer

Draw out the auxiliary equipment drawer from the connected position and put it into the
Preconditions
• That the circuit is cut off
1. Check that the circuit is cut off.

▼
2. Open the door.
▼
3. Check that the remove stopper is set.
▼
4. Draw out the auxiliary equipment drawer until it reaches the disconnected position.
▼
5. Check the lock position.
▼
6. Indicate that the auxiliary equipment drawer is not connected.
(1) Cut off the circuit and check that no voltage is being
applied.
(2) Open the door.
(3) Check that the remove stopper on the front, right side of
the draw-out mechanism is set.
• If it is not set, set the remove stopper. (page 39)
(4) Draw out the auxiliary equipment drawer until it reaches

the disconnected position.
(1) Push up on the lock lever.
(2) Draw out the auxiliary equipment drawer until it reaches
the locked position.
* Let go of the interlock levers when the auxiliary equipment
drawer begins to move.
(5) Confirm the lock position.

• Move the lock lever up and down to confirm that the lock pin
has fallen into the hole in the lock base and the lock lever has
lowered into its original position.
(6) Indicate that the auxiliary equipment drawer is not connected.

• Indicate that the auxiliary equipment drawer is not connected by placing an indicator on the door.
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9. Operating Instructions
■ Follow the electrical chief engineer's instructions for operations
related to installing/removing and opening/closing the vacuum
circuit breaker.
Warning Failure to heed the instructions may result in injuries or electric shock.
■ Do not plug or insert objects or any part of your body , such as
fingers, into the equipment.
Doing so may result in injuries or electric shock.
To prevent malfunctions opening and closing the vacuum circuit breaker, prepare the following
interlocks.
* The vacuum circuit breaker's open-close operations cannot be done while the vacuum circuit
breaker is moving.
■ Operate using your operating and running procedures.
Caution ■ Do not cover the vents while the equipment is running.
9-1. How to Do Open-Close Operations (Electric Operations)

Run/Stop and On/Off operations are done using the operation switch on the surface of the
panel.
Operational switches use methods to fit your conditions and requirements, such as central
operations enabling/disabling, systems for running all electrical installations, names for different
switches, etc.
Fully and thoroughly understand the running block diagrams and outline drawings and the
explanation of operations noted in the schematic diagrams for the switching settings for specific
switches.
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10. Connecting Cables to Spare Circuits

■ When connecting power cables to spare circuits, be sure to cut off
the main circuit that includes the busbar.
Failure to do so may result in electric shock.
Due to electrostatic induction phenomena created by the intersection
of the vertical busbar and the conductor on the load side, induction
voltage may occur in the end of the cable if the busbar is charged,
when using the 3-stack format (see the following diagram).
■ Put the vacuum circuit breaker in the disconnected position.
If the power is accidentally left on, it may result in electric shock.
■ When connecting power cables, use a torque wrench to tighten
Warning bolts to the specified torque (see page 33).
and grounding wires.
equipment after the main circuit and control circuit cable have been
connected (see page 31).
Failure to do so may lead to short circuit accidents due to small
animals getting inside the equipment through gaps.
Busbar
Vertical busbar
While the busbar is

charged, voltage is
generated in this end when
the power cable is not
connected (it is generated
even if the vacuum circuit
breaker is removed from
the panel, due to the
intersection of the vertical
busbar and the conductor).
• When laying cable in spare circuits after it has started running, after doing section 11-3
"Measures to Prevent Electric Shock" (page 57), follow section 5-7 "Connecting Cables" (page
29) to do the work.
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11. Maintenance and Inspection

■ Maintenance and inspections (both daily inspection and periodic
inspection) must be done.
Failure to do maintenance and inspection and find abnormalities may
lead to overheating, decreased performance, and breakdowns.
Additionally, this equipment should have periodic inspections by the
manufacturer once every three years.
■ Follow the electrical chief engineer's instructions for
maintenance and inspection.
Failure to heed the instructions may result in breakdowns, injuries, or
electric shock.
■ Do not disassemble, modify, repair, or replace parts.
Doing so may result in injuries, electric shock, or fires. Request repairs and
replacement parts from your nearest representative.
■ Do not operate the vacuum circuit breaker or power on the
control circuit or main circuit outside the panel.
Doing so may result in breakdowns, injuries, or electric shock.
■ Take measures to prevent electric shock before inspecting inside
Warning the panel (see page 57).
■ Turn off the equipment before touching the terminals during
maintenance and inspection.
There is a risk of electric shock if a voltage is applied.
■ Tighten to the specified torque when retightening cable
connection bolts and busbar connection bolts (see page 33).
Failure to tighten these bolts to the specified torque can lead to
overheating around the bolts cause a fire. Also retighten the grounding
wire connection to the specified torque.
■ Execute safety measures.
High voltages are applied inside the generator panel.
Even if you can do work without removing the internal protective plate,
electric shock may result from parts that are adjacent or contacting
parts charged across gaps between the protective plates. After
checking the charged parts, take safety measures just in case so as
not to come close to the charged parts.
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4Y80061
■ When connecting optical cables, do not dirty or damage the

terminal surface of the connectors.
■ When connecting optical cables, do not strongly pull, compress,
or excessively bend the cables.
■ Optical cable layouts must be kept away from high voltage lines
and power lines. Do not lay optical cables in wiring ducts with
Caution other electrical wiring.
Due to the effects of noise, doing so may result in malfunctions or
breakdowns.
■ Do not touch devices directly after they have stopped running.
Devices are still extremely hot directly after they have stopped
running. Touching these devices may result in burns.
■ Periodically wash or replace the filter for the vent.
If the equipment runs while clogged, it may result in overheating,
performance degradation, or shortened product life.
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11-1. Classifications of Inspections and Inspection Periods

Conditions ({: condition met, —: condition not met)
Type of Circuit Inspection

Not Circuits Busbar
inspection Doors Covers breakers interval
powered powered powered
opened removed drawn
down down down
out
Daily rounds of — — { — — — Every day

inspections { — { — — — Once a month
Once every six
Normal { { — { — { months to a
Periodic year
inspections
Once every
Detailed { { — { { {
three years
Extra inspection { { — { { { As required
<About the inspection interval>

While using the above table as an indicator, determine the inspection intervals while
considering the equipment's age, importance, operation status, and operating environment.
<About busbar inspection>
Although there are few chances to completely power down the busbars, normal and detailed
inspections should be done to prevent accidents.
<About extra inspections>
Do extra inspections if a further detailed inspection is found to be required during rounds of
inspections, periodic inspections, and detailed inspections, or if an accident occurs.
(1) Inspections done by you (daily rounds of inspections)

Follow the check list for daily rounds of inspections to do inspect for abnormal sounds and
smells from outside the generator panel.
Open the generator panel's door and do inspections approximately once a month.
(2) Inspections done by the manufacturer (periodic inspections)

Ask us to inspect the entire system once every three years, in alignment with when you do
your periodic inspections.
The following are the details of these inspections.
• Periodic inspection* :Inspection of the performance condition of the operation mechanisms,
lubrication condition of the sliding and rotating parts, and the
tightening condition of the tightened parts. (Once every six months to
a year)
• Detailed inspection* :Applying oil (or exchanging grease) to sliding and rotating parts and
doing adjustments. (Every three years)
* If you want these inspections to be done, be sure to have them done only by qualified
individuals who have been trained by our company.
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4Y80061
(3) Other inspections

If there is a lot of mounting and dismounting of optical cables on panels that compete with the
generator panel for optical signals, also measure the amount of light in the optical cables.
11-2. Record of Inspections

Record the conditions and main points when inspections are done so that they can be used as
reference material for the next inspection.
11-3. Measures to Prevent Electric Shock

■ Take measures to prevent electric shock before inspecting or
maintaining the inside of the panel.
■ Cut off power.
Warning ■ Discharge test voltage, grounding, and residual charge, and only
touch the main circuit, capacitor, and cable connections after
there is no voltage.
■ Turn off the control power.
■ Do not carelessly touch internal devices, as they are extremely
Caution hot.
Touching these devices may result in burns.
Take the following measures to prevent electric shock in advance when inspecting inside the
generator panel vis-à-vis retightening, cleaning, examining, etc.
(1) Use the relevant views to check the power outside the generator panel and the
wraparound power.
(2) Turn off the power to both the main circuit and the control circuit by turning the
vacuum circuit breaker off.
(3) Turn off the power source inside the generator panel or the wraparound power.
(4) Draw out the vacuum circuit breaker to the disconnected position or put the
disconnecting switch on open.
(5) Prevent accidents with the operation lock of the vacuum circuit breaker and the
disconnecting switch, or by placing indicators that read "Undergoing inspection.
Operations prohibited".
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4Y80061
(6) When there is a wraparound, even for relevant switches, do maintenance of (4) and
(5).
(7) Open the door, remove the main circuit's protective plate and partition plate, and
ground test the voltage of the busbar and inspected parted for each circuit.
(8) Place indicators that read "Grounded" for each grounded circuit.
*After inspection, remove any indicators and grounding wires that were set up for safety during
inspections.
*After inspection, return the protective plates and partition plates that were removed during
inspection to their original position.
11-4. Daily Rounds of Inspections

■ If there are abnormal sounds or smells, or if the equipment is
smoking, immediately cut off the generator panel from the
Warning electric circuit.
If the equipment continues to run, it may result in a fire. Contact our
Company.
Check list for daily rounds of inspections

Do inspections based on the details of the following check list for daily rounds of
inspections.
Contact your nearest representative or store if you notice any abnormalities.
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4Y80061
Name of facility: Date of inspection: / / / Weather: Temperature: °C

Inspector: Number of times opened and closed on counter:
Object of
Location Problem Inspection details Results
inspection
Looseness Are any external bolts loose or missing?
Damage Are there any damages or rusting?
Soiled Is the equipment soiled?
Inspect from
outside the Abnormal
Entire panel Are there any abnormal sounds?
panel (every sounds
day) Abnormal
Are there any abnormal smells?
smells
Are the condition indicators normal?
Indicators
Are there any accident indicators?
Looseness Are any external bolts loose or missing?
Are there any damaged or rusty parts or
Damage
structural items?
Are the vents clogged?
Is there evidence of water ingression or
Soiled condensation?
Are any warning labels or nameplates soiled or
peeling?
Connections Are there any missing connectors?
Entire panel Abnormal
Are there any abnormal sounds?
sounds
Abnormal
Are there any abnormal smells?
smells
Open the
door and Are the condition indicators normal?
Indicators
inspect Are there any accident indicators?
(once a Are there any disconnected fuses?
month) Are switches for circuit breaker wiring normal?
Performance Has the number of times the vacuum circuit
breaker has operated reached the inspection
number of times.
Vacuum
Are the condition indicators correctly
circuit Indicators
displayed?
breaker
Drawer Are the connected positions and disconnected
Position
mechanisms positions correct?
Removed
Position Are they anchored in the normal position?
structures
Through
Small animal
holes for the Is there any evidence of ingression?
ingression
cables
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11-5. Periodic Inspections

Ask us to inspect the entire system, in alignment with when you do your periodic inspections.
Check the recommended number of years for replacing parts (page 65) and order them from
our company in advance.
11-5-1. How to Do Periodic Inspections

■ Take measures to prevent electric shock before inspecting inside
the panel (see page 57).
■ Do not remove the face plate cover of such equipment as the
Warning vacuum circuit breaker or the auxiliary equipment drawer.
Doing so may cause injuries or electric shock due to the moving parts
and high-voltage energized parts inside.
Medical devices, electronic devices, etc. may experience such effects as
malfunctions due to magnetic flux leakage.
(1) Take measures to prevent electric shock (see page 57).
(2) Remove the vacuum circuit breaker and auxiliary equipment drawer until it is outside
the panel (see page 41).
(3) Use the inspection check list to do inspections.

• Refer to instruction manuals, such as for the storage device, provided separately while
reading this section.
(4) Record the conditions and important points that were treated during the inspections.
• Use the recorded details as reference material for the next maintenance and inspection.
(5) Restore everything to its original state after inspection.

• Restore the protective plates and partition plates removed for inspection to the prior
conditions, and install the vacuum circuit breaker and auxiliary equipment drawer removed to
outside the panel to their original positions.
• Remove grounding wires attached for safety.
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4Y80061
11-5-2. Maintenance and Inspection Check List

Name of facility: Date of inspection: / / / Weather: Temperature: °C
Inspector:
Location Results
Ob- Classifica- Mainte-
of in- Problem Inspection details Fa nance
ject tion Pass
spection il
Are there any damages or rusting?
Is there any damage due to
Damage
deterioration to the packing or the
caulking?
Is the equipment soiled?
Soiled Is there evidence of water ingression or
condensation?
Vents Are the vents, etc., clogged?
Loose-
Structural Are any bolts loose or missing?
ness
parts of
General Discolor- Is there any discoloration due to
the control
circuit ation overheating or local discharge?
Perfor-
Are there any disconnected fuses?
mance
Is there any evidence or risk of small
Ingression
animal ingression?
En-
tire Are any warning labels or nameplates
panel soiled or peeling? Are the lamp displays
Indicators normal?
Are the condition and accident
indicators normal?
Is the insulation soiled?
Soiled
How to clean: wipe with a soft, dry cloth
Insulation
Is there any discoloration due to
Damage
damages or overheating?
Are there any objects close to the main
Offset
Main circuit circuit due to sagging, etc.?
busbar and Main Loose-
supports Are any bolts loose or missing?
circuit ness
Discolor- Is there any discoloration due to
ation overheating?
If there are devices that have a
Storage Entire
separate instruction manual, refer to the
device system
instructional manuals for those devices.
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4Y80061
Are the movements of the shutter

Damage
Storage secure?
Main circuit parts of Grease
Is there any deterioration of the grease
busbar and draw-out deteriora-
for the disconnecting parts?
supports type ap- tion
paratuses Discolor- Is there any discoloration due to
ation overheating?
During installation, record the initial
values and measurement conditions for
the insulation resistance of the main
circuit and the control circuit. Use these
values as a guideline during periodic
inspections.
Applied insulation resistance
measurements
High voltage circuit: 1000 MV
Low voltage circuit: 500 MV
Low current circuit: 250 MV
En-
Take measurements after cleaning the
tire
insulation with a dry cloth.
panel
Use the following as a general guideline
Measure for insulation resistance.
the insula- Insulation High voltage circuit: more than 5 MΩ (all
Tests
tion resis- resistance phases together and ground)
tance Low voltage circuit: more than 1 MΩ (all
charged parts and ground)
Record of initial values
Insulation resistance for the main
circuit: MΩ
Insulation resistance for the control
circuit: MΩ
Date of measurement: , Time
of measurement: :
Temperature: °C
Weather
When insulation resistance is
insufficient, compare with the previous
data while checking all connected
devices.
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4Y80061
12. Abnormal Situations and Maintenance

Do maintenance according to the following table if an abnormality is discovered during daily
rounds of inspections or periodic inspections.
Contact your nearest representative or store for situations other than those in the table.
(1) Items that can undergo maintenance without cutting off power
Abnormal Possible cause of
Object Maintenance
situation abnormality
Handle cannot be
Wrong key is being used Check the number of the key
Doors unlocked
Handle wobbles Fixing screws are loose Tighten fixing screws
Housing
Paint is peeling Age-related degradation Touch up paint
body
Forgot to switch the Set the switch according to the
Vacuum remote/local switch location of operation
Does not close
circuit
Does not open Forgot to plug in the
breaker Plug in the control circuit plug
control circuit plug
Auxiliary
Indication lamp Auxiliary circuit power
circuit Close the switch's circuit
remains off switch is an open circuit
components
(2) Items that undergo maintenance with the auxiliary circuit cut off
Object Maintenance
Indication lamp Burned out bulb Replace the bulb
Auxiliary
remains off
circuit Blown fuse Replace the fuse
Panel internal lamp
components
remains off Power MCCB Replace the MCCB
Loose terminal block Tighten the terminal screws
Entire auxiliary circuit cannot Auxiliary circuit plug has
perform become unplugged/ Plug in the auxiliary plug
forgotten to be plugged in
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4Y80061
(3) Items for which the main circuit and the auxiliary circuit must be cut off.
Object Maintenance
Loose bolts Tighten the bolts
Structural Abnormal internal Local discharge due to
items noises Clean the insulation face
soiled insulation face
plate
plate
Overheating/ Loose bolts Tighten the bolts
discoloration of
conductor contacts Live overcurrent Check the current value
Soiled insulation (dust,

Main circuit salt deposits,
Ground fault Clean the insulation
part condensation, rain
infiltration)
Small animal ingression
Block the holes through
Short circuit (rodents, snakes, birds,
which they entered
etc.)
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13. Parts Recommended for Replacement

Although product life varies according to the you use it, its installation environment, etc., we
recommend planning to replace parts based on the following table.
During normal or detailed inspections, our service agent checks the external characteristics of
the product. After reporting to the results to you, the they will do an extra inspection and replace
parts as necessary.
<Useful life>
Criteria for determining
Items Part name Useful life
replacement
Chassis/structural
20 years
items
Damages, peeling,
Paint —
repainting for rust
Housing Packing for doors
12 years Deformities, damages
body inside the chamber
Packing for doors Deformities, damages,
6 years
outside the chamber deterioration
Clean or replace when
Filters —
clogged
Damages, discoloration,
Insulation support 20 years
Main discharge marks
circuit Insulated conductors 20 years Damages, heat fading
Insulated wires 20 years Damage
Multi relays and
Relays Insufficient performance
and indi- protection relays 15 years
characteristics
cating in- Indicating instruments
General struments Auxiliary relays
appara- Insufficient performance
* 10 years
tuses Timer relays characteristics
15 years or the number of
open/close cycles
Circuit breaker wiring
determined for the size of
the frame
Thinning, aging, number of
Fuse link holder 10 years
operations
Insufficient contact, con-
sumption, damages, etc.
Control [We recommend switch op-
compo- Operation switch 15 years
erations several times a
nents year to remove oxide film at
the contact point.]
Damages, brightness,
LED indication lamp 50,000 hours
aging
Fluorescent lamp: 5,000
Illumination lamp in
hours
panel
LED lamp: 40,000 hours
Space heater 15 years
65
4Y80061
20 years or 10,000 times

Vacuum circuit breaker*
opened and closed Parts used in the devices
Main Molded type transformer for are as shown in the
15 years
devices metering device's instruction
Voltage transformer (dry, molded) 20 years manual.
High voltage limiting fuse 15 years
Note 1) Product life may be shortened due to the environment, usage conditions, and
maintenance conditions.
2) Assume that devices marked with an asterisk (*) are when properly replaced electronic
parts, worn parts, or consumable parts according to the inspection results.
66
4Y80061
14. Disposal Procedures

When disposing switchgear equipment, we recommend the equipment be disposed of as
follows.
• Separate the metallic materials from insulating materials and discard the insulating materials.
• Those metallic materials that can be reused, should be recycled as valuable resources. Other
metallic materials should be scrapped.
15. Product Specifications

Item
Type EUPG
Voltage See the approval drawings.
Current See the approval drawings.
Frequency 50 Hz or 60 Hz
Rating
Breaking current See the approval drawings.
Short time
See the approval drawings.
withstand current
Metal-enclosed switchgear type JEM1425 classification CW or PW or MW
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4Y80061
Head Office & Factory: 1000 Hamada, Aboshi - ku, Himeji 671 - 1280, Japan.
Tokyo Branch: Solid Square West Tower,

580 Horikawa - cho, Saiwai - ku, Kawasaki 212 - 0013, Japan.
Phone : Kawasaki (044) 452-2400 Facsimile : (044) 452 - 2407
Kansai Branch: Umeda Sky Building West Tower, 1 - 30,

Oyodonaka 1 - chome, Kita - ku, Osaka 531 - 6129, Japan.
Phone : Osaka (06) 4797-2448 Facsimile : (06) 4797 - 2453
Chugoku Branch: Grand Building Otemachi, 11 - 2,

Otemachi 2 - chome, Naka - ku, Hiroshima 730 - 0051, Japan.
Phone : Hiroshima(082) 244-1830 Facsimile : (082) 247 - 4098
Kyushu Branch: Toshiba Fukuoka Building, 4 - 1,

Nagahama 2 - chome, Chuo - ku, Fukuoka 810 - 0072, Japan.
Phone : Fukuoka (092) 722-2448 Facsimile : (092) 722 - 2300

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4Y80061

Sep. 2016 Rev. A

• This document may not be reproduced, in whole or in part.

2-1. Description of Signs

2-2. Explanation of Symbols

2-3. Request to Workers

2-5. About Transport

2-6. About Installation and Storage

About Installation and Storage (Continued)

The storage environment is okay!

2-7. About Operation and Running

About Operation and Running (Continued)

About Operation and Running (Continued)

2-8. About Maintenance and Inspection

All measures to prevent

■ Do maintenance and inspection (see ■ Do not disassemble, modify, repair, or

About Maintenance and Inspection (Continued)

About Maintenance and Inspection (Continued)

2-9. Checking the Equipment's Warning Labels

(1) Generator Panel

Front view Side view Rear view

(1) (2) (4)

With the auxiliary equipment drawer

(2) Auxiliary equipment drawer

6. Installing and Removing the Vacuum Circuit

3. Structure of the Generator Panel

3-1. Names of Parts

A control device, such as MCCB

Vacuum circuit breaker Current transformer

(2) Vacuum circuit breaker

Handle Interlock lever

Interlock lever Handle

Socket for draw-out handle Grounding terminal

Vacuum circuit breaker

4. Receipt and Storage

How to improve the installation

5-1. Installation Procedure

5-2. Laying the Foundation

The following table indicates the values for

Lift or haul the generator panel to transport it to the installation location.

(1) Condition of floor when transporting the equipment

(2) When lifting

Check the following items before transport. Sling-to-load angle

(3) When hauling

(2) Anchor the bottom side to the foundation base

(3) Linking the sides

5-5. Installing Devices Sent Separately from the Generator Panel

5-6. Connecting the Busbar and the Auxiliary Circuit Crossover

■ Connecting the busbar

(2) If the busbar compartment has partition plates, remove them.

(3) Clean the surface of the joints with a dry cloth.

(4) Assemble the connecting parts.

(6) Install the partition plates as before.

(7) Close the rear door.

■ Connecting the grounding busbar and the grounding wire

(2) Clean the surface of the joints with a dry cloth.

(3) Assemble the connecting parts (anchor with M8 bolts).

(4) Connect the grounding wire to the grounding busbar.