Yaskawa s7
Yaskawa s7
Yaskawa s7
Basic Information on
SERVOPACKs 1
Selecting a SERVOPACK 2
SERVOPACK Installation 3
Wiring and Connecting
SERVOPACKs 4
Basic Functions That Require
Setting before Operation 5
Application Functions 6
Trial Operation and
Actual Operation 7
Tuning 8
Monitoring 9
Fully-Closed Loop Control 10
Safety Functions 11
Maintenance 12
Panel Displays and
Panel Operator Procedures 13
Parameter Lists 14
Appendices 15
Outline of Manual
The contents of the chapters of this manual are described in the following table.
Refer to these chapters as required.
Chapter Chapter Title Contents
Basic Information on Provides information required to select SERVOPACKs, such as
1
SERVOPACKs SERVOPACK models and combinations with Servomotors.
Provides information required to select SERVOPACKs, such as specifi-
2 Selecting a SERVOPACK cations, block diagrams, dimensional drawings, and connection exam-
ples.
Provides information on installing SERVOPACKs in the required loca-
3 SERVOPACK Installation
tions.
Wiring and Connecting Provides information on wiring and connecting SERVOPACKs to power
4
SERVOPACKs supplies and peripheral devices.
Basic Functions That Require Set- Describes the basic functions that must be set before you start servo
5
ting before Operation system operation. It also describes the setting methods.
Describes the application functions that you can set before you start
6 Application Functions
servo system operation. It also describes the setting methods.
Trial Operation and Actual Provides information on the flow and procedures for trial operation and
7
Operation convenient functions to use during trial operation.
Provides information on the flow of tuning, details on tuning functions,
8 Tuning
and related operating procedures.
Provides information on monitoring SERVOPACK product information
9 Monitoring
and SERVOPACK status.
Provides detailed information on performing fully-closed loop control
10 Fully-Closed Loop Control
with the SERVOPACK.
Provides detailed information on the safety functions of the SERVO-
11 Safety Functions
PACK.
Provides information on the meaning of, causes of, and corrections for
12 Maintenance
alarms and warnings.
Panel Displays and Panel Opera- Describes how to interpret panel displays and the operation of the
13
tor Procedures Panel Operator.
14 Parameter Lists Provides information on the parameters.
Provides host controller connection examples and tables of corre-
15 Appendices
sponding SERVOPACK and SigmaWin+ function names.
iii
Related Documents
The relationships between the documents that are related to the Servo Drives are shown in the following
figure. The numbers in the figure correspond to the numbers in the table on the following pages. Refer
to these documents as required.
System Components
Machine Controllers Servo Drives
Catalogs
Machine
Controller MP3300 Σ-7-Series
and
Servo Drive Catalog Catalog
General
Catalog
Machine Controllers
SERVOPACKs with Built-in Controllers: Σ-7C
Built-in Option
Function Module
User’s
Manuals Manuals
Enclosed Σ-7-Series Σ-7-Series Σ-7-Series Option
Documents Σ-7S/Σ-7W Σ-7S/Σ-7W Σ-7S/Σ-7W Module
SERVOPACK SERVOPACK SERVOPACK
Product Hardware Option FT/EX User’s
Manuals Manual
Manuals
Servomotors
Enclosed Σ-7-Series
Documents Servomotor
Product
Manuals
Other Documents
iv
Classification Document Name Document No. Description
Describes the features and applica-
Machine Controller and tion examples for combinations of
Machine Controller and
AC Servo Drive KAEP S800001 22 MP3000-Series Machine Control-
Servo Drive
Solutions Catalog lers and Σ-7-Series AC Servo
General Catalog
Drives.
Provides detailed information on
Machine Controller MP3300 Machine Controllers,
KAEP C880725 03
MP3300 Catalog MP3300 including features and specifica-
tions.
Provides detailed information on Σ-
AC Servo Drives
KAEP S800001 23 7-Series AC Servo Drives, including
Σ-7-Series Catalog Σ-7 Series
features and specifications.
Provides detailed information on
Σ-7-Series AC Servo Drive the specifications, system configu-
Σ-7C SERVOPACK ration, and application methods of
SIEP S800002 03
Motion Control the Motion Control Function Mod-
User’s Manual ules (SVD, SVC4, and SVR4) for Σ-
7-Series Σ-7C SERVOPACKs.
Provides detailed information on
Built-in Function Manuals the specifications, system configu-
Machine Controller ration, and communications con-
MP3000 Series nection methods for the Ethernet
SIEP C880725 12
Communications communications that are used with
User’s Manual MP3000-Series Machine Control-
lers and Σ-7-Series Σ-7C SERVO-
PACKs.
Machine Controller
MP2000 Series
SIEP C880700 04
Communication Module
User’s Manual
Provide detailed information on the
Machine Controller
specifications and communica-
MP2000 Series
tions methods for the Communica-
262IF-01 FL-net SIEP C880700 36
tions Modules that can be mounted
Communication Module
to MP3000-Series Machine Con-
User’s Manual
trollers and Σ-7-Series Σ-7C
Machine Controller SERVOPACKs.
MP2000 Series
263IF-01 EtherNet/IP SIEP C880700 39
Communication Module
Option Module User’s Manual
User’s Manuals Machine Controller
MP2000 Series
SIEP C880700 34
I/O Module
User’s Manual
Provide detailed information on the
Machine Controller
specifications and communica-
MP2000 Series
tions methods for the I/O Modules
Analog Input/Analog Output SIEP C880700 26
that can be mounted to MP3000-
Module AI-01/AO-01
Series Machine Controllers and Σ-
User’s Manual
7-Series Σ-7C SERVOPACKs.
Machine Controller
MP2000 Series
SIEP C880700 27
Counter Module CNTR-01
User’s Manual
Continued on next page.
v
Continued from previous page.
Classification Document Name Document No. Description
Σ-7-Series AC Servo Drive Provides detailed information for
Σ-7S and Σ-7W SERVOPACK TOMP C710828 00 the safe usage of Σ-7-Series
Safety Precautions SERVOPACKs.
Σ-V-Series/Σ-V-Series
for Large-Capacity Models/
Provides detailed information for
Σ-7-Series TOBP C720829 00
the safe usage of Option Modules.
Safety Precautions
Option Module
Σ-V-Series/Σ-V-Series
for Large-Capacity Models/ Provides detailed procedures for
Σ-7-Series TOBP C720829 01 installing the Command Option
Installation Guide Module in a SERVOPACK.
Command Option Module
Σ-V-Series/Σ-V-Series
for Large-Capacity Models/ Provides detailed procedures for
Σ-7-Series TOBP C720829 03 installing the Fully-closed Module in
Installation Guide a SERVOPACK.
Enclosed Documents Fully-closed Module
Σ-V-Series/Σ-V-Series
for Large-Capacity Models/ Provides detailed procedures for
Σ-7-Series TOBP C720829 06 installing the Safety Module in a
Installation Guide SERVOPACK.
Safety Module
Σ-V-Series/Σ-V-Series
for Large-Capacity Models/ Provides detailed procedures for
Σ-7-Series TOBP C720829 02 installing the INDEXER Module in a
Installation Guide SERVOPACK.
INDEXER Module
Σ-V-Series/Σ-V-Series
for Large-Capacity Models/ Provides detailed procedures for
Σ-7-Series TOBP C720829 07 installing the DeviceNet Module in a
Installation Guide SERVOPACK.
DeviceNet Module
Provides detailed information on
selecting Σ-7-Series Σ-7C SERVO-
Σ-7-Series AC Servo Drive PACKs; installing, connecting, set-
Σ-7-Series
Σ-7C SERVOPACK SIEP S800002 04 ting, testing in trial operation, and
Σ-7C SERVOPACK
Product Manual tuning Servo Drives; writing, moni-
Product Manual
toring, and maintaining programs;
and other information.
Σ-7-Series Σ-7-Series AC Servo Drive Provides detailed troubleshooting
Σ-7C SERVOPACK Σ-7C SERVOPACK SIEP S800002 07 information for Σ-7-Series Σ-7C
Troubleshooting Troubleshooting Manual SERVOPACKs.
Manual
Continued on next page.
vi
Continued from previous page.
Classification Document Name Document No. Description
Σ-7-Series AC Servo Drive
Σ-7S SERVOPACK with
MECHATROLINK-III SIEP S800001 28
Communications References
Product Manual
vii
Continued from previous page.
Classification Document Name Document No. Description
Σ-7-Series AC Servo Drive
Σ-7S SERVOPACK with
FT/EX Specification for Index- SIEP S800001 84
ing Application
Product Manual
Σ-7-Series AC Servo Drive
Σ-7S SERVOPACK with
FT/EX Specification for Track- SIEP S800001 89
ing Application
Product Manual
Σ-7-Series AC Servo Drive
Σ-7S SERVOPACK with
FT/EX Specification
for Application with Special SIEP S800001 91
Motor,
SGM7D Motor
Product Manual
Σ-7-Series AC Servo Drive
Σ-7S SERVOPACK with
FT/EX Specification
SIEP S800001 94
for Press and Injection
Molding Application
Product Manual
Σ-7-Series AC Servo Drive
Σ-7S SERVOPACK with
FT/EX Specification
SIEP S800001 95
for Transfer and Alignment
Application
Σ-7-Series Product Manual Provide detailed information on the
Σ-7S/Σ-7W SERVOPACK Σ-7-Series AC Servo Drive FT/EX Option for Σ-7-Series
FT/EX Σ-7S SERVOPACK with SERVOPACKs.
Product Manuals FT/EX Specification
SIEP S800002 09
for Torque/Force Assistance
for Conveyance Application
Product Manual
Σ-7-Series AC Servo Drive
Σ-7S SERVOPACK with
FT/EX Specification
SIEP S800002 10
for Cutting Application
Feed Shaft Motor
Product Manual
Σ-7-Series AC Servo Drive
Σ-7S SERVOPACK with
FT/EX Specification
SIEP S800002 17
for Three-Point Latching
for Conveyance Application
Product Manual
Σ-7-Series AC Servo Drive
Σ-7S SERVOPACK with
FT/EX Specification
for Semi-/Fully-Closed Loop SIEP S800002 27
Control Online Switching
for Conveyance Application
Product Manual
Σ-7-Series AC Servo Drive
Σ-7W SERVOPACK with
FT/EX Specification SIEP S800002 29
for Gantry Applications
Product Manual
AC Servo Drives
Σ-V Series/Σ-V Series
Provides detailed information
for Large-Capacity Models/
Option Module SIEP C720829 06 required for the design and mainte-
Σ-7 Series
User’s Manual nance of a Safety Module.
User’s Manual
Safety Module
Continued on next page.
viii
Continued from previous page.
Classification Document Name Document No. Description
Enclosed Documents
AC Servomotor Provides detailed information for
Linear Σ Series TOBP C230800 00 the safe usage of Linear Servomo-
Safety Precautions tors.
ix
Continued from previous page.
Classification Document Name Document No. Description
Machine Controller
MP2000/MP3000 Series
Describes in detail how to operate
Engineering Tool SIEP C880761 03
MPE720 version 7.
MPE720 Version 7
User’s Manual
x
Using This Manual
Technical Terms Used in This Manual
The following terms are used in this manual.
Term Meaning
Servomotor A Σ-7-Series Rotary Servomotor, Direct Drive Servomotor, or Linear Servomotor.
A generic term used for a Σ-7-Series Rotary Servomotor (SGM7M, SGM7J, SGM7A, SGM7P,
Rotary Servomotor SGM7G, or SGMMV) or a Direct Drive Servomotor (SGM7E, SGM7F, SGMCV, or SGMCS).
The descriptions will specify when Direct Drive Servomotors are excluded.
Linear Servomotor A generic term used for a Σ-7-Series Linear Servomotor (SGLG, SGLF, or SGLT).
SERVOPACK A Σ-7-Series Σ-7S Servo Amplifier with Analog Voltage/Pulse Train References.
Servo Drive The combination of a Servomotor and SERVOPACK.
A servo control system that includes the combination of a Servo Drive with a host controller
Servo System
and peripheral devices.
servo ON Supplying power to the motor.
servo OFF Not supplying power to the motor.
Shutting OFF the power supply to the motor by shutting OFF the base current to the power
base block (BB)
transistor in the SERVOPACK.
servo lock A state in which the motor is stopped and is in a position loop with a position reference of 0.
One of the cables that connect to the main circuit terminals, including the Main Circuit Power
Main Circuit Cable
Supply Cable, Control Power Supply Cable, and Servomotor Main Circuit Cable.
The Engineering Tool for setting up and tuning Servo Drives or a computer in which the Engi-
SigmaWin+
neering Tool is installed.
xi
Notation Used in this Manual
Notation for Reverse Signals
The names of reverse signals (i.e., ones that are valid when low) are written with a forward slash (/)
before the signal abbreviation.
Notation Example
BK is written as /BK.
The control methods for which the parameters apply are given.
Speed : Speed control Position : Position control Torque : Torque control
Parameter
number This is the minimum This is the This is when any
unit (setting increment) parameter setting change made to the This is the parameter
that you can set for parameter will classification.
This is the setting range before shipment.
for the parameter. the parameter. become effective.
Parameter The notation “n.” indicates a parameter for This column explains the
number selecting functions. selections for the function.
Each indicates the setting for one digit.
The notation shown here means that the third digit
from the right is set to 2.
Notation Example
Notation Examples for Pn002
xii
Trademarks
• QR code is a trademark of Denso Wave Inc.
• Other product names and company names are the trademarks or registered trademarks of the
respective company. “TM” and the ® mark do not appear with product or company names in this
manual.
Visual Aids
The following aids are used to indicate certain types of information for easier reference.
Indicates definitions of difficult terms or terms that have not been previously explained in this
manual.
Term
xiii
Safety Precautions
Safety Information
To prevent personal injury and equipment damage in advance, the following signal words are used
to indicate safety precautions in this document. The signal words are used to classify the hazards
and the degree of damage or injury that may occur if a product is used incorrectly. Information
marked as shown below is important for safety. Always read this information and heed the precau-
tions that are provided.
DANGER
Indicates precautions that, if not heeded, are likely to result in loss of life, serious injury, or fire.
WARNING
Indicates precautions that, if not heeded, could result in loss of life, serious injury, or fire.
CAUTION
Indicates precautions that, if not heeded, could result in relatively serious or minor injury, or in
fire.
NOTICE
Indicates precautions that, if not heeded, could result in property damage.
xiv
Safety Precautions That Must Always Be Observed
General Precautions
DANGER
Read and understand this manual to ensure the safe usage of the product.
Keep this manual in a safe, convenient place so that it can be referred to whenever necessary.
Make sure that it is delivered to the final user of the product.
Do not remove covers, cables, connectors, or optional devices while power is being supplied to
the SERVOPACK.
There is a risk of electric shock, operational failure of the product, or burning.
WARNING
Use a power supply with specifications (number of phases, voltage, frequency, and AC/DC
type) that are appropriate for the product.
There is a risk of burning, electric shock, or fire.
Connect the ground terminals on the SERVOPACK and Servomotor to ground poles according
to local electrical codes (100 Ω or less for a SERVOPACK with a 100-VAC or 200-VAC power
supply, and 10 Ω or less for a SERVOPACK with a 400-VAC power supply).
There is a risk of electric shock or fire.
Do not attempt to disassemble, repair, or modify the product.
There is a risk of fire or failure.
The warranty is void for the product if you disassemble, repair, or modify it.
CAUTION
The SERVOPACK heat sinks, regenerative resistors, External Dynamic Brake Resistors, Servo-
motors, and other components can be very hot while power is ON or soon after the power is
turned OFF. Implement safety measures, such as installing covers, so that hands and parts
such as cables do not come into contact with hot components.
There is a risk of burn injury.
For a 24-VDC power supply, use a power supply device with double insulation or reinforced
insulation.
There is a risk of electric shock.
Do not damage, pull on, apply excessive force to, place heavy objects on, or pinch cables.
There is a risk of failure, damage, or electric shock.
The person who designs the system that uses the hard wire base block safety function must
have a complete knowledge of the related safety standards and a complete understanding of
the instructions in this document.
There is a risk of injury, product damage, or machine damage.
Do not use the product in an environment that is subject to water, corrosive gases, or flamma-
ble gases, or near flammable materials.
There is a risk of electric shock or fire.
xv
NOTICE
Do not attempt to use a SERVOPACK or Servomotor that is damaged or that has missing parts.
Install external emergency stop circuits that shut OFF the power supply and stops operation
immediately when an error occurs.
In locations with poor power supply conditions, install the necessary protective devices (such as
AC reactors) to ensure that the input power is supplied within the specified voltage range.
There is a risk of damage to the SERVOPACK.
Use a Noise Filter to minimize the effects of electromagnetic interference.
Electronic devices used near the SERVOPACK may be affected by electromagnetic interference.
Always use a Servomotor and SERVOPACK in one of the specified combinations.
Do not touch a SERVOPACK or Servomotor with wet hands.
There is a risk of product failure.
Storage Precautions
CAUTION
Do not place an excessive load on the product during storage. (Follow all instructions on the
packages.)
There is a risk of injury or damage.
NOTICE
Do not install or store the product in any of the following locations.
• Locations that are subject to direct sunlight
• Locations that are subject to ambient temperatures that exceed product specifications
• Locations that are subject to relative humidities that exceed product specifications
• Locations that are subject to condensation as the result of extreme changes in temperature
• Locations that are subject to corrosive or flammable gases
• Locations that are near flammable materials
• Locations that are subject to dust, salts, or iron powder
• Locations that are subject to water, oil, or chemicals
• Locations that are subject to vibration or shock that exceeds product specifications
• Locations that are subject to radiation
If you store or install the product in any of the above locations, the product may fail or be damaged.
Transportation Precautions
CAUTION
Transport the product in a way that is suitable to the mass of the product.
Do not use the eyebolts on a SERVOPACK or Servomotor to move the machine.
There is a risk of damage or injury.
When you handle a SERVOPACK or Servomotor, be careful of sharp parts, such as the corners.
There is a risk of injury.
Do not place an excessive load on the product during transportation. (Follow all instructions on
the packages.)
There is a risk of injury or damage.
xvi
NOTICE
Do not hold onto the front cover or connectors when you move a SERVOPACK.
There is a risk of the SERVOPACK falling.
A SERVOPACK or Servomotor is a precision device. Do not drop it or subject it to strong shock.
There is a risk of failure or damage.
Do not subject connectors to shock.
There is a risk of faulty connections or damage.
If disinfectants or insecticides must be used to treat packing materials such as wooden frames,
plywood, or pallets, the packing materials must be treated before the product is packaged, and
methods other than fumigation must be used.
Example: Heat treatment, where materials are kiln-dried to a core temperature of 56°C for 30
minutes or more.
If the electronic products, which include stand-alone products and products installed in machines,
are packed with fumigated wooden materials, the electrical components may be greatly damaged
by the gases or fumes resulting from the fumigation process. In particular, disinfectants containing
halogen, which includes chlorine, fluorine, bromine, or iodine can contribute to the erosion of the
capacitors.
Do not overtighten the eyebolts on a SERVOPACK or Servomotor.
If you use a tool to overtighten the eyebolts, the tapped holes may be damaged.
Installation Precautions
CAUTION
Install the Servomotor or SERVOPACK in a way that will support the mass given in technical
documents.
Install SERVOPACKs, Servomotors, regenerative resistors, and External Dynamic Brake Resis-
tors on nonflammable materials.
Installation directly onto or near flammable materials may result in fire.
Provide the specified clearances between the SERVOPACK and the control panel as well as
with other devices.
There is a risk of fire or failure.
Install the SERVOPACK in the specified orientation.
There is a risk of fire or failure.
Do not step on or place a heavy object on the product.
There is a risk of failure, damage, or injury.
Do not allow any foreign matter to enter the SERVOPACK or Servomotor.
There is a risk of failure or fire.
xvii
NOTICE
Do not install or store the product in any of the following locations.
• Locations that are subject to direct sunlight
• Locations that are subject to ambient temperatures that exceed product specifications
• Locations that are subject to relative humidities that exceed product specifications
• Locations that are subject to condensation as the result of extreme changes in temperature
• Locations that are subject to corrosive or flammable gases
• Locations that are near flammable materials
• Locations that are subject to dust, salts, or iron powder
• Locations that are subject to water, oil, or chemicals
• Locations that are subject to vibration or shock that exceeds product specifications
• Locations that are subject to radiation
If you store or install the product in any of the above locations, the product may fail or be damaged.
Use the product in an environment that is appropriate for the product specifications.
If you use the product in an environment that exceeds product specifications, the product may fail
or be damaged.
A SERVOPACK or Servomotor is a precision device. Do not drop it or subject it to strong shock.
There is a risk of failure or damage.
Always install a SERVOPACK in a control panel.
Do not allow any foreign matter to enter a SERVOPACK or a Servomotor with a Cooling Fan and
do not cover the outlet from the Servomotor’s cooling fan.
There is a risk of failure.
Wiring Precautions
DANGER
Do not change any wiring while power is being supplied.
There is a risk of electric shock or injury.
WARNING
Wiring and inspections must be performed only by qualified engineers.
There is a risk of electric shock or product failure.
Check all wiring and power supplies carefully.
Incorrect wiring or incorrect voltage application to the output circuits may cause short-circuit fail-
ures. If a short-circuit failure occurs as a result of any of these causes, the holding brake will not
work. This could damage the machine or cause an accident that may result in death or injury.
Connect the AC and DC power supplies to the specified SERVOPACK terminals.
• Connect an AC power supply to the L1, L2, and L3 terminals and the L1C and L2C terminals on the
SERVOPACK.
• Connect a DC power supply to the B1/ and 2 terminals and the L1C and L2C terminals on the
SERVOPACK.
There is a risk of failure or fire.
If you use a SERVOPACK with the Dynamic Brake Hardware Option, connect an External
Dynamic Brake Resistor that is suitable for the machine and equipment specifications to the
specified terminals.
There is a risk of unexpected operation, machine damage, burning, or injury when an emergency
stop is performed.
xviii
CAUTION
Wait for at least six minutes after turning OFF the power supply (with a SERVOPACK for a 100-
VAC power supply input, wait for at least nine minutes) and then make sure that the CHARGE
indicator is not lit before starting wiring or inspection work. Do not touch the power supply ter-
minals while the CHARGE lamp is lit because high voltage may still remain in the SERVOPACK
even after turning OFF the power supply.
There is a risk of electric shock.
Observe the precautions and instructions for wiring and trial operation precisely as described in
this document.
Failures caused by incorrect wiring or incorrect voltage application in the brake circuit may cause
the SERVOPACK to fail, damage the equipment, or cause an accident resulting in death or injury.
Check the wiring to be sure it has been performed correctly.
Connectors and pin layouts are sometimes different for different models. Always confirm the pin
layouts in technical documents for your model before operation.
There is a risk of failure or malfunction.
Connect wires to power supply terminals and motor connection terminals securely with the
specified methods and tightening torque.
Insufficient tightening may cause wires and terminal blocks to generate heat due to faulty contact,
possibly resulting in fire.
Use shielded twisted-pair cables or screened unshielded multi-twisted-pair cables for I/O Sig-
nal Cables and Encoder Cables.
The maximum wiring length is 3 m for I/O Signal Cables, and 50 m for Encoder Cables or Servo-
motor Main Circuit Cables.
Observe the following precautions when wiring the SERVOPACK’s main circuit terminals.
• Turn ON the power supply to the SERVOPACK only after all wiring, including the main circuit termi-
nals, has been completed.
• If a connector is used for the main circuit terminals, remove the main circuit connector from the
SERVOPACK before you wire it.
• Insert only one wire per insertion hole in the main circuit terminals.
• When you insert a wire, make sure that the conductor wire (e.g., whiskers) does not come into con-
tact with adjacent wires and cause a short-circuit.
Install molded-case circuit breakers and other safety measures to provide protection against
short circuits in external wiring.
There is a risk of fire or failure.
NOTICE
Whenever possible, use the Cables specified by Yaskawa.
If you use any other cables, confirm the rated current and application environment of your model
and use the wiring materials specified by Yaskawa or equivalent materials.
Securely tighten cable connector screws and lock mechanisms.
Insufficient tightening may result in cable connectors falling off during operation.
Do not bundle power lines (e.g., the Main Circuit Cable) and low-current lines (e.g., the I/O Sig-
nal Cables or Encoder Cables) together or run them through the same duct. If you do not place
power lines and low-current lines in separate ducts, separate them by at least 30 cm.
If the cables are too close to each other, malfunctions may occur due to noise affecting the low-cur-
rent lines.
Install a battery at either the host controller or on the Encoder Cable.
If you install batteries both at the host controller and on the Encoder Cable at the same time, you
will create a loop circuit between the batteries, resulting in a risk of damage or burning.
When connecting a battery, connect the polarity correctly.
There is a risk of battery rupture or encoder failure.
xix
Operation Precautions
WARNING
Before starting operation with a machine connected, change the settings of the switches and
parameters to match the machine.
Unexpected machine operation, failure, or personal injury may occur if operation is started before
appropriate settings are made.
Do not radically change the settings of the parameters.
There is a risk of unstable operation, machine damage, or injury.
Install limit switches or stoppers at the ends of the moving parts of the machine to prevent
unexpected accidents.
There is a risk of machine damage or injury.
For trial operation, securely mount the Servomotor and disconnect it from the machine.
There is a risk of injury.
Forcing the motor to stop for overtravel is disabled when the Jog, Origin Search, or Easy FFT
utility function is executed. Take necessary precautions.
There is a risk of machine damage or injury.
When an alarm occurs, the Servomotor will coast to a stop or stop with the dynamic brake
according to the SERVOPACK Option and settings. The coasting distance will change with the
moment of inertia of the load and the resistance of the External Dynamic Brake Resistor. Check
the coasting distance during trial operation and implement suitable safety measures on the
machine.
Do not enter the machine’s range of motion during operation.
There is a risk of injury.
Do not touch the moving parts of the Servomotor or machine during operation.
There is a risk of injury.
CAUTION
Design the system to ensure safety even when problems, such as broken signal lines, occur.
For example, the P-OT and N-OT signals are set in the default settings to operate on the safe
side if a signal line breaks. Do not change the polarity of this type of signal.
When overtravel occurs, the power supply to the motor is turned OFF and the brake is released.
If you use the Servomotor to drive a vertical load, set the Servomotor to enter a zero-clamped
state after the Servomotor stops. Also, install safety devices (such as an external brake or
counterweight) to prevent the moving parts of the machine from falling.
Always turn OFF the servo before you turn OFF the power supply. If you turn OFF the main cir-
cuit power supply or control power supply during operation before you turn OFF the servo, the
Servomotor will stop as follows:
• If you turn OFF the main circuit power supply during operation without turning OFF the servo, the
Servomotor will stop abruptly with the dynamic brake.
• If you turn OFF the control power supply without turning OFF the servo, the stopping method that is
used by the Servomotor depends on the model of the SERVOPACK. For details, refer to the manual
for the SERVOPACK.
• If you use a SERVOPACK with the Dynamic Brake Hardware Option, the Servomotor stopping meth-
ods will be different from the stopping methods used without the Option or with other Hardware
Options. For details, refer to the following manual.
Σ-7-Series Σ-7S/Σ-7W SERVOPACK with Dynamic Brake Hardware Option Specifications Product Manual
(Manual No.: SIEP S800001 73)
Do not use the dynamic brake for any application other than an emergency stop.
There is a risk of failure due to rapid deterioration of elements in the SERVOPACK and the risk of
unexpected operation, machine damage, burning, or injury.
xx
NOTICE
When you adjust the gain during system commissioning, use a measuring instrument to monitor
the torque waveform and speed waveform and confirm that there is no vibration.
If a high gain causes vibration, the Servomotor will be damaged quickly.
Do not frequently turn the power supply ON and OFF. After you have started actual operation,
allow at least one hour between turning the power supply ON and OFF (as a guideline).
Do not use the product in applications that require the power supply to be turned ON and OFF
frequently.
The elements in the SERVOPACK will deteriorate quickly.
An alarm or warning may occur if communications are performed with the host controller while
the SigmaWin+ or Digital Operator is operating.
If an alarm or warning occurs, it may interrupt the current process and stop the system.
After you complete trial operation of the machine and facilities, use the SigmaWin+ to back up
the settings of the SERVOPACK parameters. You can use them to reset the parameters after
SERVOPACK replacement.
If you do not copy backed up parameter settings, normal operation may not be possible after a
faulty SERVOPACK is replaced, possibly resulting in machine or equipment damage.
DANGER
Do not change any wiring while power is being supplied.
There is a risk of electric shock or injury.
WARNING
Wiring and inspections must be performed only by qualified engineers.
There is a risk of electric shock or product failure.
CAUTION
Wait for at least six minutes after turning OFF the power supply (with a SERVOPACK for a 100-
VAC power supply input, wait for at least nine minutes) and then make sure that the CHARGE
indicator is not lit before starting wiring or inspection work. Do not touch the power supply ter-
minals while the CHARGE lamp is lit because high voltage may still remain in the SERVOPACK
even after turning OFF the power supply.
There is a risk of electric shock.
Before you replace a SERVOPACK, back up the settings of the SERVOPACK parameters. Copy
the backed up parameter settings to the new SERVOPACK and confirm that they were copied
correctly.
If you do not copy backed up parameter settings or if the copy operation is not completed correctly,
normal operation may not be possible, possibly resulting in machine or equipment damage.
NOTICE
Discharge all static electricity from your body before you operate any of the buttons or switches
inside the front cover of the SERVOPACK.
There is a risk of equipment damage.
xxi
Troubleshooting Precautions
DANGER
If the safety device (molded-case circuit breaker or fuse) installed in the power supply line oper-
ates, remove the cause before you supply power to the SERVOPACK again. If necessary, repair
or replace the SERVOPACK, check the wiring, and remove the factor that caused the safety
device to operate.
There is a risk of fire, electric shock, or injury.
WARNING
The product may suddenly start to operate when the power supply is recovered after a momen-
tary power interruption. Design the machine to ensure human safety when operation restarts.
There is a risk of injury.
CAUTION
When an alarm occurs, remove the cause of the alarm and ensure safety. Then reset the alarm
or turn the power supply OFF and ON again to restart operation.
There is a risk of injury or machine damage.
If the Servo ON signal is input to the SERVOPACK and an alarm is reset, the Servomotor may
suddenly restart operation. Confirm that the servo is OFF and ensure safety before you reset an
alarm.
There is a risk of injury or machine damage.
Always insert a magnetic contactor in the line between the main circuit power supply and the
main circuit power supply terminals on the SERVOPACK so that the power supply can be shut
OFF at the main circuit power supply.
If a magnetic contactor is not connected when the SERVOPACK fails, a large current may flow con-
tinuously, possibly resulting in fire.
If an alarm occurs, shut OFF the main circuit power supply.
There is a risk of fire due to a regenerative resistor overheating as the result of regenerative transis-
tor failure.
Install a ground fault detector against overloads and short-circuiting or install a molded-case
circuit breaker combined with a ground fault detector.
There is a risk of SERVOPACK failure or fire if a ground fault occurs.
The holding brake on a Servomotor will not ensure safety if there is the possibility that an exter-
nal force (including gravity) may move the current position and create a hazardous situation
when power is interrupted or an error occurs. If an external force may cause movement, install
an external braking mechanism that ensures safety.
Disposal Precautions
When disposing of the product, treat it as ordinary industrial waste. However, local ordinances
and national laws must be observed. Implement all labeling and warnings as a final product as
required.
xxii
General Precautions
Figures provided in this manual are typical examples or conceptual representations. There may
be differences between them and actual wiring, circuits, and products.
The products shown in illustrations in this manual are sometimes shown with their covers or
protective guards removed to illustrate detail. Always replace all covers and protective guards
before you use the product.
If you need a new copy of this manual because it has been lost or damaged, contact your near-
est Yaskawa representative or one of the offices listed on the back of this manual.
This manual is subject to change without notice for product improvements, specifications
changes, and improvements to the manual itself.
We will update the manual number of the manual and issue revisions when changes are made.
Any and all quality guarantees provided by Yaskawa are null and void if the customer modifies
the product in any way. Yaskawa disavows any responsibility for damages or losses that are
caused by modified products.
xxiii
Warranty
Details of Warranty
Warranty Period
The warranty period for a product that was purchased (hereinafter called the “delivered product”) is
one year from the time of delivery to the location specified by the customer or 18 months from the
time of shipment from the Yaskawa factory, whichever is sooner.
Warranty Scope
Yaskawa shall replace or repair a defective product free of charge if a defect attributable to
Yaskawa occurs during the above warranty period.
This warranty does not cover defects caused by the delivered product reaching the end of its ser-
vice life and replacement of parts that require replacement or that have a limited service life.
This warranty does not cover failures that result from any of the following causes.
• Improper handling, abuse, or use in unsuitable conditions or in environments not described in
product catalogs or manuals, or in any separately agreed-upon specifications
• Causes not attributable to the delivered product itself
• Modifications or repairs not performed by Yaskawa
• Use of the delivered product in a manner in which it was not originally intended
• Causes that were not foreseeable with the scientific and technological understanding at the time
of shipment from Yaskawa
• Events for which Yaskawa is not responsible, such as natural or human-made disasters
Limitations of Liability
• Yaskawa shall in no event be responsible for any damage or loss of opportunity to the customer
that arises due to failure of the delivered product.
• Yaskawa shall not be responsible for any programs (including parameter settings) or the results of
program execution of the programs provided by the user or by a third party for use with program-
mable Yaskawa products.
• The information described in product catalogs or manuals is provided for the purpose of the cus-
tomer purchasing the appropriate product for the intended application. The use thereof does not
guarantee that there are no infringements of intellectual property rights or other proprietary rights
of Yaskawa or third parties, nor does it construe a license.
• Yaskawa shall not be responsible for any damage arising from infringements of intellectual prop-
erty rights or other proprietary rights of third parties as a result of using the information described
in catalogs or manuals.
xxiv
Suitability for Use
• It is the customer’s responsibility to confirm conformity with any standards, codes, or regulations
that apply if the Yaskawa product is used in combination with any other products.
• The customer must confirm that the Yaskawa product is suitable for the systems, machines, and
equipment used by the customer.
• Consult with Yaskawa to determine whether use in the following applications is acceptable. If use
in the application is acceptable, use the product with extra allowance in ratings and specifica-
tions, and provide safety measures to minimize hazards in the event of failure.
• Outdoor use, use involving potential chemical contamination or electrical interference, or use
in conditions or environments not described in product catalogs or manuals
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems,
vehicle systems, medical equipment, amusement machines, and installations subject to sep-
arate industry or government regulations
• Systems, machines, and equipment that may present a risk to life or property
• Systems that require a high degree of reliability, such as systems that supply gas, water, or
electricity, or systems that operate continuously 24 hours a day
• Other systems that require a similar high degree of safety
• Never use the product for an application involving serious risk to life or property without first
ensuring that the system is designed to secure the required level of safety with risk warnings and
redundancy, and that the Yaskawa product is properly rated and installed.
• The circuit examples and other application examples described in product catalogs and manuals
are for reference. Check the functionality and safety of the actual devices and equipment to be
used before using the product.
• Read and understand all use prohibitions and precautions, and operate the Yaskawa product
correctly to prevent accidental harm to third parties.
Specifications Change
The names, specifications, appearance, and accessories of products in product catalogs and
manuals may be changed at any time based on improvements and other reasons. The next edi-
tions of the revised catalogs or manuals will be published with updated code numbers. Consult
with your Yaskawa representative to confirm the actual specifications before purchasing a product.
xxv
Compliance with UL Standards, EU Directives, and Other Safety Standards
Certification marks for the standards for which the product has been certified by certification bodies
are shown on nameplate. Products that do not have the marks are not certified for the standards.
xxvi
EU Directives
xxvii
Safety Standards
Safety Parameters
Item Standards Performance Level
IEC 61508 SIL3
Safety Integrity Level
IEC 62061 SILCL3
Mission Time IEC 61508 10 years 20 years
-9
Probability of Dangerous Failure per Hour
IEC 61508 PFH = 4.04×10 [1/h] PFH = 4.05×10-9 [1/h]
IEC 62061 (4.04% of SIL3) (4.05% of SIL3)
Performance Level EN ISO 13849-1 PLe (Category 3)
Mean Time to Dangerous Failure of Each Channel EN ISO 13849-1 MTTFd: High
Average Diagnostic Coverage EN ISO 13849-1 DCavg: Medium
Stop Category IEC 60204-1 Stop category 0
Safety Function IEC 61800-5-2 STO
Hardware Fault Tolerance IEC 61508 HFT = 1
Subsystem IEC 61508 B
xxviii
Contents
About this Manual. . . . . . . . . . . .................................. . . . . iii
Outline of Manual . . . . . . . . . . . .................................. . . . . iii
Related Documents . . . . . . . . . .................................. . . . . iv
Using This Manual . . . . . . . . . . .................................. . . . . xi
Safety Precautions . . . . . . . . . . .................................. . . . xiv
Warranty . . . . . . . . . . . . . . . . . . .................................. . . xxiv
Compliance with UL Standards, EU Directives, and Other Safety Standards . . xxvi
Selecting a SERVOPACK
2
2.1 Ratings and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.1.1 Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.1.2 SERVOPACK Overload Protection Characteristics. . . . . . . . . . . . . . . . . . . . 2-5
2.1.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
xxix
2.4 Examples of Standard Connections between SERVOPACKs and Peripheral Devices . . 2-26
SERVOPACK Installation
3
3.1 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
xxx
4.7 Connecting the Other Connectors . . . . . . . . . . . . . . . . . . . . . . 4-51
4.7.1 Serial Communications Connector (CN3) . . . . . . . . . . . . . . . . . . . . . . . . . 4-51
4.7.2 Computer Connector (CN7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-51
4.7.3 Analog Monitor Connector (CN5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-51
5.3 Power Supply Type Settings for the Main Circuit and Control Circuit . . 5-15
5.3.1 AC Power Supply Input/DC Power Supply Input Setting . . . . . . . . . . . . . . 5-15
5.3.2 Single-phase AC Power Supply Input/
Three-phase AC Power Supply Input Setting. . . . . . . . . . . . . . . . . . . . . . . 5-16
5.5 Functions and Settings for the /S-ON (Servo ON) Signal. . . . . 5-18
5.5.1 Function of the /S-ON (Servo ON) Signal. . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.5.2 Setting to Keep the Servo ON and Supply Power to the Motor
Continuously . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
xxxi
5.13 Holding Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
5.13.1 Brake Operating Sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-37
5.13.2 /BK (Brake) Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-38
5.13.3 Output Timing of /BK (Brake) Signal When the Servomotor Is Stopped . . .5-39
5.13.4 Output Timing of /BK (Brake) Signal When the Servomotor Is Operating . .5-40
5.14 Motor Stopping Methods for Servo OFF and Alarms. . . . . . . . 5-42
5.14.1 Stopping Method for Servo OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-43
5.14.2 Servomotor Stopping Method for Alarms . . . . . . . . . . . . . . . . . . . . . . . . . .5-43
Application Functions
6
6.1 I/O Signal Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.1.1 Input Signal Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
6.1.2 Output Signal Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8
6.1.3 ALM (Servo Alarm) Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10
6.1.4 ALO1 to ALO3 (Alarm Code) Signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10
6.1.5 /WARN (Warning) Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-11
6.1.6 /TGON (Rotation Detection) Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-11
6.1.7 /S-RDY (Servo Ready) Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-12
xxxii
6.6 Position Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
6.6.1 Basic Settings for Position Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
6.6.2 CLR (Position Deviation Clear) Signal Function and Settings . . . . . . . . . . . 6-33
6.6.3 Reference Pulse Input Multiplication Switching . . . . . . . . . . . . . . . . . . . . 6-34
6.6.4 Smoothing Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36
6.6.5 /COIN (Positioning Completion) Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37
6.6.6 /NEAR (Near) Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38
6.6.7 Reference Pulse Inhibition Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-39
xxxiii
6.14 Software Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-96
6.14.1 Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-96
6.14.2 Applicable Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-96
6.14.3 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-96
7.4 Trial Operation from the Host Controller for the Servomotor without a Load . . 7-10
7.4.1 Preparing the Servomotor for Trial Operation . . . . . . . . . . . . . . . . . . . . . . .7-11
7.4.2 Trial Operation for Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-13
7.4.3 Trial Operation for Position Control from the Host Controller
with the SERVOPACK Used for Speed Control . . . . . . . . . . . . . . . . . . . . . .7-14
7.4.4 Trial Operation for Position Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-15
7.5 Trial Operation with the Servomotor Connected to the Machine . . 7-17
7.5.1 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-17
7.5.2 Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-18
7.5.3 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-18
xxxiv
Tuning
8
8.1 Overview and Flow of Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8.1.1 Tuning Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
8.1.2 Diagnostic Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
xxxv
8.9 Anti-Resonance Control Adjustment . . . . . . . . . . . . . . . . . . . . 8-51
8.9.1 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-51
8.9.2 Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-51
8.9.3 Applicable Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-52
8.9.4 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-52
8.9.5 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-54
8.9.6 Suppressing Different Vibration Frequencies with
Anti-resonance Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-54
Monitoring
9
9.1 Monitoring Product Information . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.1.1 Items That You Can Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-2
9.1.2 Operating Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-3
xxxvi
9.4 Monitoring Product Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
9.4.1 Items That You Can Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
9.4.2 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
9.4.3 Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
Safety Functions
11
11.1 Introduction to the Safety Functions . . . . . . . . . . . . . . . . . . . . 11-2
11.1.1 Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
11.1.2 Precautions for Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
xxxvii
11.4 Applications Examples for Safety Functions . . . . . . . . . . . . . . 11-9
11.4.1 Connection Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-9
11.4.2 Failure Detection Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-9
11.4.3 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10
Maintenance
12
12.1 Inspections and Part Replacement . . . . . . . . . . . . . . . . . . . . . 12-2
12.1.1 Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-2
12.1.2 Guidelines for Part Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-2
12.1.3 Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-3
12.4 Troubleshooting Based on the Operation and Conditions of the Servomotor . . 12-56
xxxviii
13.4 Utility Function (Fn) Operations on the Panel Operator . . 13-12
13.4.1 Display Alarm History (Fn000) . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .. 13-12
13.4.2 Jog (Fn002) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .. 13-13
13.4.3 Origin Search (Fn003) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .. 13-14
13.4.4 Jog Program (Fn004) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .. 13-15
13.4.5 Initialize Parameters (Fn005) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .. 13-16
13.4.6 Clear Alarm History (Fn006) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .. 13-16
13.4.7 Reset Absolute Encoder (Fn008) . . . . . . . . . . . . . . . . . . . . . . . . . .... .. 13-17
13.4.8 Autotune Analog (Speed/Torque) Reference Offset (Fn009) . . . . . .... .. 13-18
13.4.9 Manually Adjust Speed Reference Offset (Fn00A) . . . . . . . . . . . . .... .. 13-18
13.4.10 Manually Adjust Torque Reference Offset (Fn00B) . . . . . . . . . . . . .... .. 13-19
13.4.11 Adjust Analog Monitor Output Offset (Fn00C) . . . . . . . . . . . . . . . .... .. 13-20
13.4.12 Adjust Analog Monitor Output Gain (Fn00D) . . . . . . . . . . . . . . . . .... .. 13-20
13.4.13 Autotune Motor Current Detection Signal Offset (Fn00E) . . . . . . . .... .. 13-21
13.4.14 Manually Adjust Motor Current Detection Signal Offset (Fn00F) . .... .. 13-22
13.4.15 Write Prohibition Setting (Fn010) . . . . . . . . . . . . . . . . . . . . . . . . . .... .. 13-23
13.4.16 Display Servomotor Model (Fn011) . . . . . . . . . . . . . . . . . . . . . . . .... .. 13-24
13.4.17 Display Software Version (Fn012) . . . . . . . . . . . . . . . . . . . . . . . . .... .. 13-25
13.4.18 Multiturn Limit Setting after Multiturn Limit Disagreement Alarm
(Fn013) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-26
13.4.19 Reset Option Module Configuration Error (Fn014) . . . . . . . . . . . . . . . . . . 13-27
13.4.20 Initialize Vibration Detection Level (Fn01B) . . . . . . . . . . . . . . . . . . . . . . . 13-27
13.4.21 Display SERVOPACK and Servomotor IDs (Fn01E) . . . . . . . . . . . . . . . . . 13-28
13.4.22 Display Servomotor ID from Feedback Option Module (Fn01F) . . . . . . . . 13-28
13.4.23 Set Absolute Linear Encoder Origin (Fn020) . . . . . . . . . . . . . . . . . . . . . . 13-28
13.4.24 Resetting Motor Type Alarms (Fn021) . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-29
13.4.25 Software Reset (Fn030) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-29
13.4.26 Polarity Detection (Fn080) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-29
13.4.27 Tuning-less Level Setting (Fn200) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-30
13.4.28 Advanced Autotuning without Reference (Fn201) . . . . . . . . . . . . . . . . . . 13-31
13.4.29 Advanced Autotuning with Reference (Fn202) . . . . . . . . . . . . . . . . . . . . . 13-31
13.4.30 One-Parameter Tuning (Fn203) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-31
13.4.31 Adjust Anti-resonance Control (Fn204) . . . . . . . . . . . . . . . . . . . . . . . . . . 13-32
13.4.32 Vibration Suppression (Fn205) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-32
13.4.33 Easy FFT (Fn206) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-32
Parameter Lists
14
14.1 List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2
14.1.1 Interpreting the Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2
14.1.2 List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3
xxxix
Appendices
15
15.1 Examples of Connections to Host Controllers . . . . . . . . . . . . 15-2
15.1.1 Example of Connections to MP2000/
MP3000-Series SVA-01 Motion Module . . . . . . . . . . . . . . . . . . . . . . . . . . .15-2
15.1.2 Example of Connections to Yokogawa Electric’s F3YP2-0P
Positioning Module for Position Control . . . . . . . . . . . . . . . . . . . . . . . . . . .15-3
15.1.3 Example of Connections to Yokogawa Electric’s F3NC3-0N
Positioning Module for Position Control . . . . . . . . . . . . . . . . . . . . . . . . . . .15-4
15.1.4 Example of Connections to an OMRON Position Control Unit . . . . . . . . . .15-5
15.1.5 Example of Connection to Mitsubishi’s QD75D
Positioning Module for Position Control . . . . . . . . . . . . . . . . . . . . . . . . . . .15-6
Index
Revision History
xl
Basic Information on
SERVOPACKs
1
This chapter provides information required to select
SERVOPACKs, such as SERVOPACK models and combi-
nations with Servomotors.
1-2
1.2 Interpreting the Nameplate
BTO information
Order number
Serial number
1-3
1.3 Part Names
(on side of
SERVOPACK)
Main circuit 17
21
terminals
L1 L2 L3 L1C L2C B1/
18
19
11
12 20
B2 B3
13
1
14
2
15
Motor 16
terminals
U
V
W
1-4
1.3 Part Names
1-5
1.4 Model Designations
1.4.1 Interpreting SERVOPACK Model Numbers
1-6
1.4 Model Designations
1.4.2 Interpreting Servomotor Model Numbers
Rotary Servomotors
SGM - 01 A F A 2 1
1st+2nd 3rd 4th 5th 6th 7th
Series digit digit digit digit digit
digits
Series Σ-7 Series Servomotors 1st+2nd digits Rated Torque 5th digit Design Revision Order
Code Specification
Small capacity, coreless 3rd digit Servomotor Outer Diameter 6th digit Flange Specification
SGM7E
inner rotor
Small capacity,with core
Cable drawn to load side
4th digit Serial Encoder Specification
inner rotor
Cable drawn to non-load side
SGM7F
Medium capacity, with core 7th digit Option Specification
inner rotor
High mechanical precision
SGMCV Small capacity, with core
inner rotor
Small capacity, coreless
inner rotor
SGMCS
Medium capacity, with core
inner rotor
1-7
1.4 Model Designations
1.4.2 Interpreting Servomotor Model Numbers
Linear Servomotors
SGL - 30 A 050 C P
1st 2nd
Series digit digit 3rd digit on
1-8
1.5 Combinations of SERVOPACKs and Servomotors
1.5.1 Combinations of Rotary Servomotors and SERVOPACKs
1-9
1.5 Combinations of SERVOPACKs and Servomotors
1.5.2 Combinations of Direct Drive Servomotors and SERVOPACKs
1-10
1.5 Combinations of SERVOPACKs and Servomotors
1.5.3 Combinations of Linear Servomotors and SERVOPACKs
1
1.5.3 Combinations of Linear Servomotors and SERVOPACKs
Instantaneous SERVOPACK Model
Rated Force
Linear Servomotor Model Maximum Force
[N] SGD7S-
[N]
SGLGW-30A050C 12.5 40 R70A or R70F
SGLGW-30A080C 25 80
R90A or R90F
SGLGW-40A140C 47 140
SGLGW-40A253C 93 280 1R6A or 2R1F
SGLG
(Coreless), Used SGLGW-40A365C 140 420 2R8A or 2R8F
with Standard- SGLGW-60A140C 70 220 1R6A or 2R1F
Force Magnetic SGLGW-60A253C 140 440 2R8A or 2R8F
Way
SGLGW-60A365C 210 660 5R5A
SGLGW-90A200C 325 1300 120A
SGLGW-90A370C 550 2200 180A
SGLGW-90A535C 750 3000 200A
SGLGW-40A140C 57 230 1R6A or 2R1F
SGLGW-40A253C 114 460 2R8A or 2R8F
SGLG
(Coreless), Used SGLGW-40A365C 171 690 3R8A
with High-Force SGLGW-60A140C 85 360 1R6A or 2R1F
Magnetic Way
SGLGW-60A253C 170 720 3R8A
SGLGW-60A365C 255 1080 7R6A
Continued on next page.
1-11
1.5 Combinations of SERVOPACKs and Servomotors
1.5.3 Combinations of Linear Servomotors and SERVOPACKs
1-12
1.6 Functions
1.6 Functions
This section lists the functions provided by SERVOPACKs. Refer to the reference pages for
details on the functions.
• Functions Related to the Machine
Function Reference
Power Supply Type Settings for the Main Circuit
page 5-15
and Control Circuit
Automatic Detection of Connected Motor page 5-17
Motor Direction Setting page 5-19
Linear Encoder Pitch Setting page 5-20
Writing Linear Servomotor Parameters page 5-21
Selecting the Phase Sequence for a Linear Ser-
1-13
1.6 Functions
1-14
1.6 Functions
1-15
Selecting a
SERVOPACK
2
This chapter provides information required to select
SERVOPACKs, such as specifications, block diagrams,
dimensional drawings, and connection examples.
2.4 Examples of Standard Connections between SERVOPACKs and Peripheral Devices . .2-26
2.1 Ratings and Specifications
2.1.1 Ratings
2.1.1 Ratings
2-2
2.1 Ratings and Specifications
2.1.1 Ratings
Selecting a SERVOPACK
*1. This is the net value at the rated load.
*2. This value is for the optional JUSP-RA04-E Regenerative Resistor Unit.
*3. This value is for the optional JUSP-RA05-E Regenerative Resistor Unit.
2-3
2.1 Ratings and Specifications
2.1.1 Ratings
270 VDC
Model SGD7S- R70A R90A 1R6A 2R8A 3R8A 5R5A 7R6A 120A
Maximum Applicable Motor Capacity [kW] 0.05 0.1 0.2 0.4 0.5 0.75 1.0 1.5
Continuous Output Current [Arms] 0.66 0.91 1.6 2.8 3.8 5.5 7.6 11.6
Instantaneous Maximum Output Current [Arms] 2.1 3.2 5.9 9.3 11.0 16.9 17.0 28.0
Power Supply 270 VDC to 324 VDC, -15% to +10%
Main Circuit
Input Current [Arms]*1 0.5 1.0 1.5 3.0 3.8 4.9 6.9 11
Power Supply 270 VDC to 324 VDC, -15% to +10%
Control
Input Current [Arms]*1 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2*2
Power Supply Capacity [kVA]*1 0.2 0.3 0.6 1 1.4 1.6 2.3 3.2
Main Circuit Power Loss
4.4 5.9 9.8 17.5 23.0 30.7 38.7 55.8
[W]
Power Loss*1 Control Circuit Power Loss
12 12 12 12 14 14 14 15
[W]
Total Power Loss [W] 16.4 17.9 21.8 29.5 37.0 44.7 52.7 70.8
Overvoltage Category III
*1. This is the net value at the rated load.
*2. The value is 0.25 Arms for the SGD7S-120A00A008.
2-4
2.1 Ratings and Specifications
2.1.2 SERVOPACK Overload Protection Characteristics
10000
1000
Detection time (s)
100
Selecting a SERVOPACK
10
10000
1000
Detection time (s)
100
10
Note: The above overload protection characteristics do not mean that you can perform continuous duty operation
with an output of 100% or higher.
For a Yaskawa-specified combination of SERVOPACK and Servomotor, maintain the effective torque within
the continuous duty zone of the torque-motor speed characteristic of the Servomotor.
2-5
2.1 Ratings and Specifications
2.1.3 Specifications
2.1.3 Specifications
Item Specification
Control Method IGBT-based PWM control, sine wave current drive
Serial encoder: 17 bits (absolute encoder)
With Rotary 20 bits or 24 bits (incremental encoder/absolute
Servomotor encoder)
22 bits (absolute encoder)
Feedback
• Absolute linear encoder (The signal resolution depends on the abso-
With Linear lute linear encoder.)
Servomotor • Incremental linear encoder (The signal resolution depends on the
incremental linear encoder or Serial Converter Unit.)
-5°C to 55°C
Surrounding Air (With derating, usage is possible between 55°C and 60°C.)
Temperature*1 Refer to the following section for derating specifications.
3.6 Derating Specifications on page 3-8
Storage Temperature -20°C to 85°C
Surrounding Air
95% relative humidity max. (with no freezing or condensation)
Humidity
Storage Humidity 95% relative humidity max. (with no freezing or condensation)
Vibration Resistance 4.9 m/s2
Shock Resistance 19.6 m/s2
2
• Must be no corrosive or flammable gases.
Pollution Degree
• Must be no exposure to water, oil, or chemicals.
• Must be no dust, salts, or iron dust.
1,000 m max. (With derating, usage is possible between 1,000 m and
2,000 m.)
Altitude*1 Refer to the following section for derating specifications.
3.6 Derating Specifications on page 3-8
Do not use the SERVOPACK in the following locations: Locations sub-
Others ject to static electricity noise, strong electromagnetic/magnetic fields,
or radioactivity
Refer to the following section for details.
Applicable Standards Compliance with UL Standards, EU Directives, and Other Safety Stan-
dards on page xxvi
2-6
2.1 Ratings and Specifications
2.1.3 Specifications
Selecting a SERVOPACK
Allowable voltage range: 24 VDC ±20%
Number of input points: 7
(Input method: Sink inputs or source inputs)
Input Signals
• /S-ON (Servo ON) signal
• /P-CON (Proportional Control) signal
• P-OT (Forward Drive Prohibit) and N-OT (Reverse Drive Prohibit) sig-
I/O Signals
nals
Sequence • /ALM-RST (Alarm Reset) signal
Input Input • /P-CL (Forward External Torque Limit) and /N-CL (Reverse External
Signals Signals Torque Limit) signals 2
That Can • /SPD-D (Motor Direction) signal
Be Allo- • /SPD-A and /SPD-B (Internal Set Speed Selection) signals
cated • /C-SEL (Control Selection) signal
• /ZCLAMP (Zero Clamping) signal
• /INHIBIT (Reference Pulse Inhibit) signal
• /G-SEL (Gain Selection) signal
• /P-DET (Polarity Detection) signal
• SEN (Absolute Data Request) signal
• /PSEL (Reference Pulse Input Multiplication Switch) signal
• FSTP (Forced Stop Input) signal
A signal can be allocated and the positive and negative logic can be
changed.
Continued on next page.
2-7
2.1 Ratings and Specifications
2.1.3 Specifications
2-8
2.1 Ratings and Specifications
2.1.3 Specifications
Selecting a SERVOPACK
Rota-
tion
Direc-
With Proportional Control signal
tion
Internal
Selec-
Set Speed
tion
Control
Speed With Forward/Reverse External Torque Limit signals (speed 1 to 3
selection).
Selec-
Servomotor stops or another control method is used when both signals
Controls
2-9
2.1 Ratings and Specifications
2.1.3 Specifications
Torque
Con- Input Input
Signal Imped- Approx. 14 kΩ
trol
ance
Circuit
Time 16 μs
Constant
*1. If you combine a Σ-7-Series SERVOPACK with a Σ-V-Series Option Module, the following Σ-V-Series SERVO-
PACKs specifications must be used: a surrounding air temperature of 0°C to 55°C and an altitude of 1,000 m
max. Also, the applicable surrounding range cannot be increased by derating.
*2. The coefficient of speed fluctuation for load fluctuation is defined as follows:
Coefficient of speed fluctuation = No-load motor speed - Total-load motor speed × 100%
Rated motor speed
*3. Always perform risk assessment for the system and confirm that the safety requirements are met.
2-10
2.2 Block Diagrams
2.2.1 SGD7S-R70A, -R90A, and -1R6A
-1 Dynamic
brake circuit
-2
-
Voltage Relay Voltage Temperature Gate drive Current
sensor sensor Gate drive sensor overcurrent protection sensor
drive
ENC
CN2
Selecting a SERVOPACK
L2C − converter CN1
supply supply Reference pulse input
Encoder divided
Processor pulse output
(PWM control, position/
speed calculations, etc.)
A/D Reference voltage
input
2
2.2.2 SGD7S-2R8A
B1/ + B2 B3 Servomotor
L1 Varistor U
Main
circuit L2 + V
power −
L3
CHARGE
W M
supply
-1 Dynamic
brake circuit
-2
-
ENC
CN2
Option Module Option Module Digital Operator Computer Safety function signals
2-11
2.2 Block Diagrams
2.2.3 SGD7S-3R8A, -5R5A, and -7R6A
B1/ + B2 B3 Fan
Servomotor
L1 Varistor U
Main +
L2 V
circuit −
power CHARGE
W M
supply L3
-1 Dynamic
brake circuit
-2
-
ENC
Option Module Option Module Digital Operator Computer Safety function signals
2-12
2.2 Block Diagrams
2.2.4 SGD7S-120A
2.2.4 SGD7S-120A
• Standard Specifications: Three-Phase, 200-VAC Power Supply Input
B1/ + B2 B3 Fan
Servomotor
L1 Varistor U
Main +
L2 V
circuit −
power CHARGE
W M
supply L3
Overheat/
-1 overcurrent Dynamic
protection brake circuit
-2
-
ENC
Voltage Relay Voltage Temperature Current
drive Gate drive Gate drive sensor
sensor sensor sensor
CN2
Selecting a SERVOPACK
L1C Varistor CN5
Control Analog Analog monitor
Control + voltage
power output
power L2C − converter CN1
supply
Reference pulse input
supply
Encoder divided
Processor pulse output
(PWM control, position/
speed calculations, etc.)
A/D Reference voltage
input
Servomotor
L1 Varistor U
Main +
circuit L2 V
−
power CHARGE M
W
supply L3
-1 Overheat/overcurrent Dynamic
protection brake circuit
-2
-
ENC
CN2
2-13
2.2 Block Diagrams
2.2.5 SGD7S-180A and -200A
Servomotor
L1 Varistor U
Main +
circuit L2 V
−
power CHARGE M
W
supply L3
-1 Overheat/overcurrent
Dynamic
protection brake circuit
-2
-
ENC
CN2
Option Module Option Module Digital Operator Computer Safety function signals
2-14
2.2 Block Diagrams
2.2.6 SGD7S-330A
2.2.6 SGD7S-330A
Servomotor
L1 Varistor U
Main +
circuit L2 V
−
power CHARGE M
W
supply L3
Overheat/overcurrent
Dynamic
-1 protection brake circuit
-2
Voltage Thyristor
sensor drive
ENC
CN2
Selecting a SERVOPACK
Control + voltage
power output
− converter CN1
power L2C supply Reference pulse input
supply
Encoder divided
pulse output
Processor
(PWM control, position/
speed calculations, etc.)
2
Option Module Option Module Digital Operator Computer Safety function signals
2-15
2.2 Block Diagrams
2.2.7 SGD7S-470A and -550A
Servomotor
L1 Varistor U
Main +
circuit L2 V
−
power CHARGE M
W
supply L3
Overheat/overcurrent
Dynamic
1 protection brake circuit
Voltage Thyristor
sensor drive
ENC
CN2
Option Module Option Module Digital Operator Computer Safety function signals
2-16
2.2 Block Diagrams
2.2.8 SGD7S-590A and -780A
Servomotor
L1 Varistor U
Main +
circuit L2 V
−
power CHARGE M
W
supply L3
Overheat/overcurrent
Dynamic
1 protection brake circuit
Voltage Thyristor
sensor drive
ENC
CN2
Selecting a SERVOPACK
− CN1
power L2C supply
converter
Reference pulse input
supply
Encoder divided
pulse output
Processor
(PWM control, position/
speed calculations, etc.)
A/D Reference voltage
input
Option Module Option Module Digital Operator Computer Safety function signals
Dynamic
brake circuit
CN2
2-17
2.2 Block Diagrams
2.2.10 SGD7S-2R8F
2.2.10 SGD7S-2R8F
Servomotor
B1/ + B2
L1 Varistor U
Main +
circuit L2 − V
+
power CHARGE M
− W
supply
Dynamic
brake circuit
CN2
2-18
2.3 External Dimensions
2.3.1 Front Cover Dimensions and Connector Specifications
Front
cover (12
0°
CN3 )
CN7
CN1
CN8
CN2
Selecting a SERVOPACK
• Connector Specifications
Connec- Number
Model Manufacturer
tor No. of Pins
CN1 10250-59A3MB 50 3M Japan Limited
CN2 3E106-0220KV 6 3M Japan Limited
CN3
HDR-EC14LFDTN-
14 Honda Tsushin Kogyo Co., Ltd. 2
SLD-PLUS
CN7 2172034-1 5 Tyco Electronics Japan G.K.
CN8 1981080-1 8 Tyco Electronics Japan G.K.
Note: The above connectors or their equivalents are used for the SERVOPACKs.
2-19
2.3 External Dimensions
2.3.2 SERVOPACK External Dimensions
Base-mounted SERVOPACKs
• Three-phase, 200 VAC: SGD7S-R70A, -R90A, and -1R6A
2×M4
5
Two sets of terminals
168
8
• Three-phase, 200 VAC: SGD7S-2R8A; Single-phase, 100 VAC: SGD7S-R70F, -R90F, and -2R1F
2×M4
5
Two sets of terminals
Exterior
160
168
168
8
• Three-phase, 200 VAC: SGD7S-3R8A, -5R5A, and -7R6A; Single-phase, 100 VAC: SGD7S-2R8F
3×M4
5
160 ±0.5 (mounting pitch)
Two sets of terminals
Exterior
160
168
168
18 6
Ground
terminals 70 (75) 180 70
2 × M4
Mounting Hole Diagram
Approx. mass: 1.6 kg
Unit: mm
2-20
2.3 External Dimensions
2.3.2 SERVOPACK External Dimensions
5
160 ±0.5 (mounting pitch)
Exterior
Two sets of terminals
160
168
168
(4)
8
18 12.5
Ground
terminals 90 (75) 180 90
2 × M4
Mounting Hole Diagram
Approx. mass: 2.2 kg
Unit: mm
• Three-phase, 200 VAC: SGD7S-180A and -200A; Single-phase, 200 VAC: SGD7S-120A00A008
3×M4
Selecting a SERVOPACK
180 ±0.5 (mounting pitch)
Exterior
188
188
180
(4)
8
258
13×M4
(5) 84 ± 0.5
8
2-21
2.3 External Dimensions
2.3.2 SERVOPACK External Dimensions
6
302.5 ± 0.5 (mounting pitch)
Exterior
315
315
Terminals
4×M5
Terminals
Ground 8×M5 142 ± 0.5
terminals 14 (mounting pitch)
2×M5 170 (75) 210 170
7.5
4×M6
Terminals
8×M6
2-22
2.3 External Dimensions
2.3.2 SERVOPACK External Dimensions
Rack-mounted SERVOPACKs
Hardware Option Code: 001
• Three-phase, 200 VAC: SGD7S-R70A, -R90A, and -1R6A
2 36
17.5
7.5
2 × M4
7
180 ± 0.5 (mounting pitch)
Two sets of terminals
Exterior
166 min.
195
160
195
168
Ground (2)
terminals 40 (25) 18 24.5 20
2 × M4 (75) 140 40
Mounting Hole Diagram
• Three-phase, 200 VAC: SGD7S-2R8A; Single-phase, 100 VAC: SGD7S-R70F, -R90F, and -
Selecting a SERVOPACK
2R1F
17.5
2 36
7.5
7
2 × M4
166 min.
Exterior
195
195
160
168
(2)
Ground (25) 18 24.5
terminals 40 20
2 × M4 (75) 170 40
Mounting Hole Diagram
• Three-phase, 200 VAC: SGD7S-3R8A, -5R5A, and -7R6A; Single-phase, 100 VAC:
SGD7S-2R8F
17.5
7.5
18.5 36
2 × M4
7
180 ± 0.5 (mounting pitch)
Two sets of terminals
Exterior
166 min.
195
195
160
168
Ground (2)
terminals 36.5
2 × M4 70 (25) 18 24.5
70
(75) 180
Mounting Hole Diagram
Approx. mass:1.6 kg
Unit: mm
2-23
2.3 External Dimensions
2.3.2 SERVOPACK External Dimensions
17.5
7.5
15.5 65 4 × M4
7
180±0.5 (mounting pitch)
Two sets of terminals
Exterior
166 min.
195
168
160
195
(2)
13 70 50±0.5
(3) 90 (25) 18 24.5 23 (mounting pitch)
Ground (75) 180 93
terminals
2 × M4
Mounting Hole Diagram
20.5 65 4 × M4
7.5
7
200±0.5 (mounting pitch)
186 min.
Exterior
215
215
188
180
50±0.5
(2) (mounting pitch)
18 70 28
(3) 24.5
100 103
(75) 180
Ground
terminals Mounting Hole Diagram
2 × M4
Approx. mass: 2.7 kg
Unit: mm
4 × M5
7.5
7
270±0.5 (mounting pitch)
256 min.
Exterior
285
285
250
(2) 50±0.5
7
2-24
2.3 External Dimensions
2.3.2 SERVOPACK External Dimensions
Duct-ventilated SERVOPACKs
Hardware Option Code: 001
• Three-phase, 200 VAC: SGD7S-470A and -550A
4 × M6
17.5
7.5
7.5
335 ± 0.5 (mounting pitch)
Exterior
320 min
315
350
350
Cutout
Terminals
4 × M5
Terminals
8 × M5 170 139 (71) 8.5 145 ± 0.5
Ground (mounting pitch)
terminals (75) 210
2 × M5 4 162 min
170
Mounting Hole Diagram
Selecting a SERVOPACK
• Three-phase, 200 VAC: SGD7S-590A and -780A
4 × M6
7.5
30
64
Exterior
(292.5)
390
390
Cutout
2
Terminals
4 × M6
Terminals
8 × M6 260 (75) 136 (75) 4.5 235 ± 0.5
Ground (mounting pitch)
terminals 8 244 min
2 × M6
260
2-25
2.4 Examples of Standard Connections between SERVOPACKs and Peripheral Devices
Power supply
Three-phase, 200 VAC* 1
R S T
Molded-case
circuit breaker
Noise Filter
Magnetic Contactor
Analog Monitor Cable
CN5
Computer
Digital Operator cable
SERVOPACK CN3 Engineering Tool
main circuit wires
Control CN7
Power Computer Cable
Supply Cable
CN2
Holding brake
power supply unit* 3
Battery Case
Ground
cable (Used for an absolute
Brake relay
encoder.)
*1. This example is for a SERVOPACK with a three-phase, 200-VAC power supply input. The pin layout of the main
circuit connector depends on the voltage.
*2. External Regenerative Resistors are not provided by Yaskawa.
*3. The power supply for the holding brake is not provided by Yaskawa. Select a power supply based on the hold-
ing brake specifications.
If you use a 24-V brake, install a separate power supply for the 24-VDC power supply from other power sup-
plies, such as the one for the I/O signals of the CN1 connector.
If the power supply is shared, the I/O signals may malfunction.
2-26
2.4 Examples of Standard Connections between SERVOPACKs and Peripheral Devices
• Linear Servomotor
Power supply
Three-phase, 200 VAC* 1
R S T
Molded-case
circuit breaker
Noise Filter
Magnetic Contactor
Analog Monitor Cable
CN5
Selecting a SERVOPACK
Supply Cable
Sensor Cable
Linear Encoder Cable
Linear encoder
Linear Servomotor
*1. This example is for a SERVOPACK with a three-phase, 200-VAC power supply input. The pin layout of the main
circuit connector depends on the voltage.
*2. External Regenerative Resistors are not provided by Yaskawa.
2-27
SERVOPACK
Installation
3
This chapter provides information on installing SERVO-
PACKs in the required locations.
Other Precautions
Do not install the SERVOPACK in a location subject to high temperatures, high humidity, water
drops, cutting oil, excessive dust, excessive dirt, excessive iron powder, corrosive gasses, or
radioactivity.
3-2
3.2 Mounting Types and Orientation
Base
SERVOPACK
Airflow
• Rack-mounted SERVOPACK
SERVOPACK Installation
Rack
SERVOPACK
3
Airflow
• Duct-ventilated SERVOPACK
Duct
SERVOPACK
Airflow
3-3
3.3 Mounting Hole Dimensions
E F
B
C
A
G H
3-4
3.3 Mounting Hole Dimensions
SERVOPACK Installation
3
3-5
3.4 Mounting Interval
3.4.1 Installing One SERVOPACK in a Control Panel
40 mm min.
30 mm min.
SERVOPACK
30 mm min. 40 mm min.*
* For this dimension, ignore items protruding from the main body of the SERVOPACK.
Install cooling fans above the SERVOPACKs so that hot spots do not occur around the SERVO-
PACKs. Provide sufficient intervals and spaces as shown in the following figure to enable cooling
Important
by the fans and natural convection.
Fan Fan
40 mm min.
30 mm min.
SERVOPACK
SERVOPACK
SERVOPACK
SERVOPACK
3-6
3.5 Monitoring the Installation Environment
Implement one or more of the following actions if the monitor value exceeds 100%.
• Lower the surrounding temperature.
• Decrease the load.
Information The value of the SERVOPACK Installation Environment Monitor parameter will increase by
about 10% for each 10°C increase in the ambient temperature.
Always observe the surrounding air temperature given in the SERVOPACK environment condi-
tions. Even if the monitor value is 100% or lower, you cannot use a SERVOPACK in a location
Important that exceeds the specified surrounding air temperature.
SERVOPACK Installation
3
3-7
3.6 Derating Specifications
Effective torque
Effective torque
Effective torque
64%
0% 0% 0%
-5°C 55°C 60°C 0m 1000 m 2000 m -5°C 55°C 60°C
0m 1000 m 2000 m
• SGD7S-3R8A, -5R5A, -7R6A, -120A, -180A, -200A, -330A, -470A, -550A, -590A, and -780A
Effective torque
Effective torque
0% 0% 0%
-5°C 55°C 60°C 0m 1000 m 2000 m -5°C 55°C 60°C
0m 1000 m 2000 m
3-8
3.7 EMC Installation Conditions
SERVOPACK
Clamp
Clamp
U, V, and W Brake
Clamp
SERVOPACK Installation
L1C and L2C
Surge
absorber
Clamp
CN2 Encoder
Clamp
PE
CN1 CN8
PE
3
Clamp Clamp
Host Safety
controller function device
3-9
3.7 EMC Installation Conditions
SERVOPACK
Clamp
Clamp
U, V, and W Brake
Clamp
Power supply: Noise L1 and L2
Single-phase, 200 VAC
filter
Servomotor
Clamp
CN2 Encoder
Clamp
PE
CN1 CN8
PE
Clamp Clamp
Host Safety
controller function device
3-10
3.7 EMC Installation Conditions
SERVOPACK
Clamp
Clamp
U, V, and W Brake
Clamp
Power supply: Noise L1 and L2
Single-phase, 100 VAC
filter
Servomotor
Clamp
CN2 Encoder
Clamp
PE
CN1 CN8
PE
Clamp Clamp
SERVOPACK Installation
Host Safety
controller function device
3-11
Wiring and
Connecting
SERVOPACKs
4
This chapter provides information on wiring and connecting
SERVOPACKs to power supplies and peripheral devices.
DANGER
Do not change any wiring while power is being supplied.
There is a risk of electric shock or injury.
WARNING
Wiring and inspections must be performed only by qualified engineers.
There is a risk of electric shock or product failure.
Check all wiring and power supplies carefully.
Incorrect wiring or incorrect voltage application to the output circuits may cause short-circuit
failures. If a short-circuit failure occurs as a result of any of these causes, the holding brake will
not work. This could damage the machine or cause an accident that may result in death or
4-3
4.1 Wiring and Connecting SERVOPACKs
4.1.1 General Precautions
CAUTION
Wait for at least six minutes after turning OFF the power supply (with a SERVOPACK for a
100-VAC power supply input, wait for at least nine minutes) and then make sure that the
CHARGE indicator is not lit before starting wiring or inspection work. Do not touch the
power supply terminals while the CHARGE lamp is lit because high voltage may still remain
in the SERVOPACK even after turning OFF the power supply.
There is a risk of electric shock.
Observe the precautions and instructions for wiring and trial operation precisely as
described in this document.
Failures caused by incorrect wiring or incorrect voltage application in the brake circuit may
cause the SERVOPACK to fail, damage the equipment, or cause an accident resulting in death
or injury.
Check the wiring to be sure it has been performed correctly.
Connectors and pin layouts are sometimes different for different models. Always confirm the
pin layouts in technical documents for your model before operation.
There is a risk of failure or malfunction.
Connect wires to power supply terminals and motor connection terminals securely with the
specified methods and tightening torque.
Insufficient tightening may cause wires and terminal blocks to generate heat due to faulty con-
tact, possibly resulting in fire.
Use shielded twisted-pair cables or screened unshielded multi-twisted-pair cables for I/O
Signal Cables and Encoder Cables.
The maximum wiring length is 3 m for I/O Signal Cables, and 50 m for Encoder Cables or
Servomotor Main Circuit Cables.
Observe the following precautions when wiring the SERVOPACK’s main circuit terminals.
• Turn ON the power supply to the SERVOPACK only after all wiring, including the main circuit ter-
minals, has been completed.
• If a connector is used for the main circuit terminals, remove the main circuit connector from the
SERVOPACK before you wire it.
• Insert only one wire per insertion hole in the main circuit terminals.
• When you insert a wire, make sure that the conductor wire (e.g., whiskers) does not come into
contact with adjacent wires.
Install molded-case circuit breakers and other safety measures to provide protection
against short circuits in external wiring.
There is a risk of fire or failure.
NOTICE
Whenever possible, use the Cables specified by Yaskawa.
If you use any other cables, confirm the rated current and application environment of your
model and use the wiring materials specified by Yaskawa or equivalent materials.
Securely tighten cable connector screws and lock mechanisms.
Insufficient tightening may result in cable connectors falling off during operation.
Do not bundle power lines (e.g., the Main Circuit Cable) and low-current lines (e.g., the I/O
Signal Cables or Encoder Cables) together or run them through the same duct. If you do not
place power lines and low-current lines in separate ducts, separate them by at least 30 cm.
If the cables are too close to each other, malfunctions may occur due to noise affecting the low-
current lines.
Install a battery at either the host controller or on the Encoder Cable.
If you install batteries both at the host controller and on the Encoder Cable at the same time,
you will create a loop circuit between the batteries, resulting in a risk of damage or burning.
When connecting a battery, connect the polarity correctly.
There is a risk of battery rupture or encoder failure.
4-4
4.1 Wiring and Connecting SERVOPACKs
4.1.2 Countermeasures against Noise
• Use a molded-case circuit breaker or fuse to protect the main circuit. The SERVOPACK con-
nects directly to a commercial power supply; it is not isolated through a transformer or other
device. Always use a molded-case circuit breaker or fuse to protect the servo system from
Important accidents involving different power system voltages or other accidents.
• Install an earth leakage breaker. The SERVOPACK does not have a built-in ground fault protec-
tive circuit. To configure a safer system, install a ground fault detector against overloads and
short-circuiting, or install a ground fault detector combined with a molded-case circuit breaker.
• Do not turn the power supply ON and OFF more than necessary.
• Do not use the SERVOPACK for applications that require the power supply to turn ON and
OFF frequently. Such applications will cause elements in the SERVOPACK to deteriorate.
• After you have started actual operation, allow at least one hour between turning the power
supply ON and OFF (as a guideline).
To ensure safe, stable application of the servo system, observe the following precautions when
wiring.
• Use the cables specified by Yaskawa. Design and arrange the system so that each cable is
as short as possible.
Refer to the following manual or catalog for information on the specified cables.
AC Servo Drives Σ-7 Series (Catalog No.: KAEP S800001 23)
Σ-7-Series Peripheral Device Selection Manual (Manual No.: SIEP S800001 32)
• The signal cable conductors are as thin as 0.2 mm2 or 0.3 mm2. Do not subject them to
The SERVOPACK uses microprocessors. Therefore, it may be affected by switching noise from
peripheral devices. 4
To prevent the noise from the SERVOPACK or the peripheral devices from causing malfunc-
tions of any devices, take the following countermeasures against noise as required.
• Install the input reference device and Noise Filter as close to the SERVOPACK as possible.
• Always install a Surge Absorber for relays, solenoids, and Magnetic Contactor coils.
• Do not place the following cables in the same duct or bundle them together. Also, separate
the cables from each other by at least 30 cm.
•Main Circuit Cables and I/O Signal Cables
•Main Circuit Cables and Encoder Cables
• Do not share the power supply with an electric welder or electrical discharge machine. If the
SERVOPACK is placed near a high-frequency generator, install Noise Filters on the input side
on the Main Circuit Power Supply Cable and Control Power Supply Cable even if the same
power supply is not shared with the high-frequency generator. Refer to the following section
for information on connecting Noise Filters.
Noise Filters on page 4-6
• Implement suitable grounding measures. Refer to the following section for information on
grounding measures.
4.1.3 Grounding on page 4-8
4-5
4.1 Wiring and Connecting SERVOPACKs
4.1.2 Countermeasures against Noise
Noise Filters
You must attach Noise Filters in appropriate places to protect the SERVOPACK from the
adverse effects of noise. The following is an example of wiring for countermeasures against
noise.
SERVOPACK
*3
Noise Filter Servomotor
U
L1 M
V (FG)
200 VAC L2 W
L3
2.0 mm2
min. CN2 ENC
L1C
L2C CN1
2.0 mm2
min.
Operation relay sequence
*3 *2
Noise Filter
DC
power
supply
(Grounding plate)
*1
External ground: Use a dedicated ground.
*1. For the ground wire, use a wire with a thickness of at least 2.0 mm2 (preferably, flat braided copper wire).
*2. Whenever possible, use twisted-pair wires to wire all connections marked with .
*3. Refer to the following section for precautions when using Noise Filters.
Noise Filter Wiring and Connection Precautions on page 4-7
4-6
4.1 Wiring and Connecting SERVOPACKs
4.1.2 Countermeasures against Noise
Noise Noise
Filter Filter
Noise Noise
Filter Filter
• Separate the Noise Filter ground wire from the output lines. Do not place the Noise Filter
ground wire, output lines, and other signal lines in the same duct or bundle them together.
Incorrect Correct
Noise Noise
Filter Filter
It is OK if the ground
wire is close to the 4
input lines.
• Connect the Noise Filter ground wire directly to the grounding plate. Do not connect the
Noise Filter ground wire to other ground wires.
Incorrect Correct
Noise Noise
Filter Filter
4-7
4.1 Wiring and Connecting SERVOPACKs
4.1.3 Grounding
• If a Noise Filter is located inside a control panel, first connect the Noise Filter ground wire and
the ground wires from other devices inside the control panel to the grounding plate for the
control panel, then ground the plate.
Control panel
SERVOPACK
Noise
Filter
SERVOPACK
Ground
Grounding plate
4.1.3 Grounding
Implement grounding measures as described in this section. Implementing suitable grounding
measures will also help prevent malfunctions, which can be caused by noise.
Observe the following precautions when wiring the ground cable.
• Ground the SERVOPACK to a resistance of 100 Ω or less.
• Be sure to ground at one point only.
• Ground the Servomotor directly if the Servomotor is insulated from the machine.
4-8
4.2 Basic Wiring Diagrams
CN8
Switch /HWBB1+ 4
24 V
Fuse /HWBB1- 3
8
Safety *5
EDM1+ 4.6 Connecting
/HWBB2+ 6 Safety Function
7 Signals on page
EDM1- 4-49
/HWBB2- 5
0V
Connector shell
4-9
4.2 Basic Wiring Diagrams
4-10
4.3 Wiring the Power Supply to the SERVOPACK
4.3.1 Terminal Symbols and Terminal Names
CAUTION
Wire all connections correctly according to the following table and specified reference infor-
mation. There is a risk of SERVOPACK failure or fire if incorrect wiring is performed.
The SERVOPACKs have the following four types of main circuit power supply input specifica-
tions.
4-11
4.3 Wiring the Power Supply to the SERVOPACK
4.3.1 Terminal Symbols and Terminal Names
You can use a single-phase, 200-VAC power supply input with the following models.
• SGD7S-R70A, -R90A, -1R6A, -2R8A, -5R5A
If you use a single-phase, 200-VAC power supply input for the SERVOPACK’s main circuit
power supply, set parameter Pn00B to n.1 (Use a three-phase power supply input as a
single-phase power supply input). Refer to the following section for details.
5.3.2 Single-phase AC Power Supply Input/Three-phase AC Power Supply Input Setting on page 5-16
Information You do not need to change the setting of Pn00B to n.1 (Use a three-phase power sup-
ply input as a single-phase power supply input) for a SERVOPACK with a single-phase 200-
VAC power supply input (model numbers: SGD7S-120A008).
If you use a DC power supply input to the SERVOPACK, make sure to set parameter Pn00E
to n.1 (DC power supply input supported) before inputting the power supply. Refer to
the following section for details.
5.3.1 AC Power Supply Input/DC Power Supply Input Setting on page 5-15
4-12
4.3 Wiring the Power Supply to the SERVOPACK
4.3.1 Terminal Symbols and Terminal Names
4-13
4.3 Wiring the Power Supply to the SERVOPACK
4.3.2 Wiring Procedure for Main Circuit Connector
1. Remove the main circuit connector and motor connector from the SERVOPACK.
Enlarged View
1. Press in on
the lock.
2. Press in on the
locks to remove
Main circuit
the connectors.
connector
Locks
Servomotor connector
8 mm to 9 mm
3. Open the wire insertion hole on the terminal connector with the tool. There are the fol-
lowing two ways to open the insertion hole. Use either method.
Using a Spring Opener Using a Flat-blade Screwdriver
Open the insertion hole with the Spring Opener as Firmly insert a flat-blade screwdriver into the
shown in the figure. screwdriver insertion hole to open the wire inser-
tion hole.
Spring Opener
Wire
4. Insert the conductor into the wire insertion hole. Then, remove the Spring Opener or flat-
blade screwdriver.
5. Make all other connections in the same way.
6. When you have completed wiring, attach the connectors to the SERVOPACK.
4-14
4.3 Wiring the Power Supply to the SERVOPACK
4.3.3 Power ON Sequence
OFF ON
Main circuit power supply
/S_RDY (Servo Ready)
OFF ON
signal
• If you use a DC power supply input with any of the following SERVOPACKs, use the power
ON sequence shown below: SGD7S-330A, -470A, -550A, -590A, or -780A.
Power not 4
Motor power status supplied. Power
supplied.
Turn ON the control power supply before the main circuit power supply or turn ON the control
power supply and the main circuit power supply at the same time.
Turn OFF the main circuit power supply first, and then turn OFF the control power supply.
Important
WARNING
Even after you turn OFF the power supply, a high residual voltage may still remain in the
SERVOPACK. To prevent electric shock, do not touch the power supply terminals after you
turn OFF the power. When the voltage is discharged, the CHARGE indicator will turn OFF.
Make sure the CHARGE indicator is OFF before you start wiring or inspection work.
4-15
4.3 Wiring the Power Supply to the SERVOPACK
4.3.4 Power Supply Wiring Diagrams
*1. You do not have to connect B2 and B3 for the following models: SGD7S-R70A, SGD7S-R90A,
SGD7S-1R6A, and SGD7S-2R8A. Do not connect them.
*2. A SGD7S-330A SERVOPACK does not have a - terminal.
• Wiring Example for Three-Phase, 200-VAC Power Supply Input: SGD7S-470A, -550A,
-590A, and -780A
R S T
SERVOPACK
1QF
3SA
1FLT
2KM
L1
L2
L3
1KM
L1C
L2C
B1/
(For servo alarm CN1 +24 V
B2
1Ry display) 31 ALM + 1Ry
1PL 1
Servo power Servo power 2 ALM −
32 1D 0V
ON OFF 1KM
4-16
4.3 Wiring the Power Supply to the SERVOPACK
4.3.4 Power Supply Wiring Diagrams
1KM 1SA
1KM 1Ry 2KM
* You do not have to connect B2 and B3 for the following models: SGD7S-R70A, SGD7S-R90A, SGD7S-
1R6A, and SGD7S-2R8A. Do not connect them.
4-17
4.3 Wiring the Power Supply to the SERVOPACK
4.3.4 Power Supply Wiring Diagrams
• Wiring Example for DC Power Supply Input: SGD7S-R70A, -R90A, -1R6A, -2R8A, -3R8A,
-5R5A, -7R6A, -120A, -180A, and -200A
R S T
1QF
3SA SERVOPACK
1FLT
2KM 1FU
B1/ +
AC/DC 2FU
2
1KM
L1C
AC/DC
L2C
CN1 +24 V
L1 31 ALM + 1Ry
(For servo alarm
1Ry display) L2
L3 32 ALM - 1D 0V
1PL
B2
Servo power Servo power *
B3
ON OFF 1KM 1
1KM 1SA
1KM 1Ry 2KM
* You do not have to connect B2 and B3 for the following models: SGD7S-R70A, SGD7S-R90A, SGD7S-
1R6A, and SGD7S-2R8A. Do not connect them.
4-18
4.3 Wiring the Power Supply to the SERVOPACK
4.3.4 Power Supply Wiring Diagrams
• Wiring Example for DC Power Supply Input: SGD7S-330A, -470A, -550A, -590A, and
-780A
R S T
1QF
3SA SERVOPACK
1FLT
2KM 1FU
B1/ +
AC/DC 1R
2
2FU
1TRy 2Ry
4SA
1KM
L1C
AC/DC
L2C
CN1 +24 V
(For servo alarm L1 31 ALM + 1Ry
1Ry display) L2
2SA 5SA
4-19
4.3 Wiring the Power Supply to the SERVOPACK
4.3.4 Power Supply Wiring Diagrams
1KM
L1C
L2C
B1/
(For servo alarm CN1 +24 V
B2
1Ry display) 31 ALM + 1Ry
1PL
Servo power Servo power 32 ALM − 1D 0V
ON OFF 1KM
1KM 1SA
1KM 1Ry 2KM
2SA
1Ry: Relay
1PL: Indicator lamp
1QF: Molded-case circuit breaker 1SA: Surge Absorber
1FLT: Noise Filter 2SA: Surge Absorber
1KM: Magnetic Contactor (for control power supply) 3SA: Surge Absorber
2KM: Magnetic Contactor (for main circuit power supply) 1D: Flywheel diode
4-20
4.3 Wiring the Power Supply to the SERVOPACK
4.3.4 Power Supply Wiring Diagrams
1QF
3SA
1KM
1FLT
Relay M
terminal Relay
terminal
L1C
+24 V
L2C CN1 1Ry
31 ALM+
(For servo alarm
1Ry display) 32 ALM− 1D
1PL
L1
Servo power Servo power L2 SERVOPACK
3FLT
ON OFF 1KM L3 Servomotor
Relay M
1KM 1SA
terminal Relay
terminal 4
L1C
2KM
1KM 1Ry
CN1
L2C 31 ALM+
2SA 32 ALM−
L1
L2 SERVOPACK
4FLT
L3 Servomotor
M
L1C
4-21
4.3 Wiring the Power Supply to the SERVOPACK
4.3.5 Wiring Regenerative Resistors
WARNING
Be sure to wire Regenerative Resistors correctly. Do not connect B1/⊕ and B2.
Doing so may result in fire or damage to the Regenerative Resistor or SERVOPACK.
4-22
4.3 Wiring the Power Supply to the SERVOPACK
4.3.5 Wiring Regenerative Resistors
2. Connect the External Regenerative Resistor between the B1/⊕ and B2 terminals.
Enlarged View
JUSP-RA04-E JUSP-RA05-E
4-23
4.3 Wiring the Power Supply to the SERVOPACK
4.3.6 Wiring Reactors for Harmonic Suppression
L2
−2
Note: 1. Connection terminals 1 and 2 for a DC Reactor are connected when the SERVOPACK is shipped.
Remove the lead wire and connect a DC Reactor.
2. Reactors are optional products. (Purchase them separately.)
3. You cannot connect a DC Reactor to a SERVOPACK with a single-phase, 100-VAC power supply input.
4-24
4.4 Wiring Servomotors
4.4.1 Terminal Symbols and Terminal Names
4-25
4.4 Wiring Servomotors
4.4.3 Wiring the SERVOPACK to the Encoder
Absolute encoder *2 U
CN2 V M
*1 PS 5 W
/PS 6
ENC
PG5V 1
PG0V 2
BAT(+) 3
BAT(-) 4
+ - Connector
Battery shell
(Shell) Encoder Cable
with a Battery Case
*1. The absolute encoder pin numbers for wiring the connector depend on the Servomotor that you use.
ENC
PG5V 1
PG0V 2 *2
CN1
BAT(+) 3 21 BAT (+)
+ Battery
BAT(-) 4 22 BAT (-) -
Connector
shell
(Shell)
*1. The absolute encoder pin numbers for wiring the connector depend on the Servomotor that you use.
4-26
4.4 Wiring Servomotors
4.4.3 Wiring the SERVOPACK to the Encoder
Connector
shell
(Shell) Shield
*1. The encoder pin numbers for wiring the connector depend on the Servomotor that you use.
4-27
4.4 Wiring Servomotors
4.4.3 Wiring the SERVOPACK to the Encoder
PG0V 2
Connector
Connector shell
shell
Shield
Connector
Connector shell
shell
Shield
PG5V 1
PG0V 2
Connector
Connector shell
shell Shield
4-28
4.4 Wiring Servomotors
4.4.3 Wiring the SERVOPACK to the Encoder
PG5V 1
PG0V 2
Connector
Connector shell
shell
Shield
PG5V 1
PG0V 2
Connector
Connector shell
shell
Shield
4-29
4.4 Wiring Servomotors
4.4.3 Wiring the SERVOPACK to the Encoder
14 REF 14
7 /REF 7
4 5V 4 1 PG5V 1
2 0V 2 5 PG0V 2
Connector Connector
shell shell Connector
Shield Connector shell
shell
Shield
3 REF 3
11 /REF 11
4 5V 4 1 PG5V 1
12 0V 12 5 PG0V 2
Connector Connector
shell shell Connector
Shield Connector shell
shell
Shield
4-30
4.4 Wiring Servomotors
4.4.3 Wiring the SERVOPACK to the Encoder
PG5V 1
PG0V 2
Connector
Connector shell
shell
Shield
Connector
Connector shell
shell
Shield
4-31
4.4 Wiring Servomotors
4.4.3 Wiring the SERVOPACK to the Encoder
0V +5 V
Connector
External power supply Connector shell
shell
Shield
4-32
4.4 Wiring Servomotors
4.4.4 Wiring the SERVOPACK to the Holding Brake
• If you use a Rotary Servomotor, select a Surge Absorber according to the brake current and
brake power supply. Refer to the following manual for details.
Σ-7-Series Peripheral Device Selection Manual (Manual No.: SIEP S800001 32)
Important
• After the Surge Absorber is connected, check the brake operation delay time in your applica-
tion. The Surge Absorber may affect the brake operation delay time.
Configure the relay circuit to activate the holding brake for an emergency stop.
Photocoupler
0V
• The /BK (Brake) signal cannot be used with the default settings. You must allocate the output
Servomotor with
SERVOPACK Holding Brake
Power supply
L1 U
L2 V
L3 M
W
L1C
L2C
CN2 ENC 4
+24 V * BK
CN1
(/BK+) BK-RY Surge Absorber
(/BK-) 1D 0V
DC side
AC DC
* Install the surge absorber near the brake terminals on the Servomotor.
4-33
4.5 I/O Signal Connections
4.5.1 I/O Signal Connector (CN1) Names and Functions
Input Signals
Default settings are given in parentheses.
Control Pin Reference
Signal Name Function
Method No. Page
You can allocate the input signal to use with
General-purpose
/SI0* a parameter.
40 Sequence Input 0 page 5-18
(/S-ON) (Controls turning the Servomotor ON and
(Servo ON Input)
OFF (supplying/not supplying power).)
You can allocate the input signal to use with
General-purpose
a parameter.
/SI3* Sequence Input 3
41 (Changes the speed control loop from PI page 8-75
(/P-CON) (Proportional
(proportional/integral) to P (proportional)
Control Input)
control when turned ON.)
General-purpose
/SI1* Sequence Input 1
42 You can allocate the input signals to use
(P-OT) (Forward Drive
Prohibit Input) with parameters.
(Stops Servomotor drive (to prevent over- page 5-32
General-purpose travel) when the moving part of the machine
/SI2* Sequence Input 2 exceeds the range of movement.)
43
(N-OT) (Reverse Drive
Prohibit Input)
General-purpose
Sequence Input 5
/SI5*
45 (Forward Exter-
(/P-CL)
nal Torque Limit You can allocate the input signals to use
Input) with parameters.
Any page 6-64
General-purpose (Activates/deactivates external torque limit-
Control Sequence Input 6 ing.)
Method /SI6*
46 (Reverse Exter-
(/N-CL)
nal Torque Limit
Input)
General-purpose
/SI4*
Sequence Input 4 You can allocate the input signal to use with
(/ALM- 44 page 12-41
(Alarm Reset a parameter. (Clears alarms.)
RST)
Input)
Inputs the sequence input signal power
Sequence Input supply.
+24VIN 47 Signal Power Allowable voltage range: 24 VDC ±20% −
Supply Input The 24-VDC power supply is not provided
by Yaskawa.
Absolute Data page 6-73
Inputs the position data request signal for
SEN 4 (2) Request Input
an absolute encoder. page 6-87
(SEN)
Battery for abso- These are the pins to connect the absolute
BAT+ 21
lute encoder (+) encoder backup battery. −
Battery for abso- Do not connect these pins if you use the
BAT- 22 Encoder Cable with a Battery Case.
lute encoder (-)
Inputs the overheat protection signal from a
Overheat Protec-
TH 50 Linear Servomotor or from a sensor page 6-109
tion Input
attached to the machine.
Speed Inputs the speed reference. Maximum input
V-REF 5 (6) Speed Reference page 6-13
Control voltage: ±12 V
Continued on next page.
4-34
4.5 I/O Signal Connections
4.5.1 I/O Signal Connector (CN1) Names and Functions
4-35
4.5 I/O Signal Connections
4.5.1 I/O Signal Connector (CN1) Names and Functions
Output Signals
Default settings are given in parentheses.
Control Reference
Signal Pin No. Name Function
Method Page
ALM+ 31 Servo Alarm Turns OFF (opens) when an error is
page 6-10
ALM- 32 Output detected.
/SO2+* General-pur-
27 You can allocate the output signal to use
(/TGON+) pose Sequence
with a parameter.
Output 2 (Rota- page 6-11
/SO2-* (Turns ON (closes) when the Servomotor
28 tion Detection
(/TGON-) speed exceeds a set value.)
Output)
/SO3+* You can allocate the output signal to use
29 General-pur-
(/S-RDY+) with a parameter.
pose Sequence
(Turns ON (closes) when the SERVO- page 6-12
/SO3-* Output 3 (Servo
30 PACK is ready to acknowledge the /S-
(/S-RDY-) Ready Output)
ON (Servo ON) signal.)
PAO 33 Encoder Divided
Pulse Output,
Any /PAO 34 Phase A Output the encoder divided pulse output
Control PBO 35 Encoder Divided signals with a 90° phase differential.
Method Pulse Output,
/PBO 36 Phase B page 6-73
PCO 19 Encoder Divided page 6-87
Outputs the origin signal once every
Pulse Output,
/PCO 20 encoder rotation.
Phase C
PSO 48 Absolute
Outputs the position data of the absolute
Encoder Position
/PSO 49 encoder.
Output
ALO1* 37 (1)
Alarm Code Out-
ALO2* 38 (1) Output a 3-bit alarm code. page 6-10
put
ALO3* 39 (1)
Connected to the frame ground if the
FG Shell Frame ground shield of the I/O Signal Cable is con- −
nected to the connector shell.
/SO1+* General-pur- You can allocate the output signal to use
25
(/V-CMP+) pose Sequence with a parameter.
Speed Output 1 (Speed (Turns ON (closes) if the motor speed is
page 6-27
Control /SO1-* Coincidence within the set range and matches the ref-
26 Detection Out- erence speed value when speed control
(/V-CMP-)
put) is selected.)
/SO1+* General-pur- You can allocate the output signals to
25
(/COIN+) pose Sequence use with parameters.
Output 1 (Posi- (Turns ON (closes) if the position devia- page 6-37
/SO1-* tioning Comple- tion reaches the set value when position
26
Position (/COIN-) tion Output) control is selected.)
Control
PL1 3 Open-Collector
Power Supply Outputs the open-collector power supply
PL2 13 −
Output for Refer- for reference pulses.
PL3 18 ence Pulses
16
17
− − − Do not use these terminals. −
23
24
* You can change the allocations. Refer to the following section for details.
6.1.2 Output Signal Allocations on page 6-8
Note: Pin numbers in parentheses ( ) indicate signal grounds.
4-36
4.5 I/O Signal Connections
4.5.2 I/O Signal Connector (CN1) Pin Arrangement
4-37
4.5 I/O Signal Connections
4.5.3 I/O Signal Wiring Examples
Connector
shell
FG Connect shield to connector shell.
Frame ground
4-38
4.5 I/O Signal Connections
4.5.3 I/O Signal Wiring Examples
4-39
4.5 I/O Signal Connections
4.5.3 I/O Signal Wiring Examples
*1 PULS 7 150 Ω
PULS
CW 37 ALO1
Phase A /PULS 8 Alarm Code Output
38 ALO2 (OFF for alarm)
SIGN 11 150 Ω Max. allowable voltage: 30 VDC
Position SIGN 39 ALO3 Max. allowable current: 20 mA DC
Reference CCW
Phase B /SIGN 12
CLR 15 150 Ω
CLR 33 PAO *4 Encoder Divided
Pulse Output,
/CLR 14 34 /PAO Phase A
BAT(+) 21
35 PBO *4 Encoder Divided
Battery for absolute + 36 /PBO Pulse Output,
Phase B Applicable Line Receiver:
encoder *2 - BAT(-) 22 SN75ALS175 or MC3486
2.8 V to 4.5 V 19 PCO *4 Encoder Divided manufactured by Texas
SEN 4 Pulse Output, Instruments or the equivalent
+5 V 20 /PCO
Absolute Data Phase C
Request input *2 SG 2
48 PSO *4 Absolute Encoder
0V
49 /PSO Position output
TH 50
Overheat protection input +12 V 1.0 kΩ
3 PL1
Sequence input signal *3 4.7 kΩ
+24 V +24VIN 47 1.0 kΩ 13 PL2
power supply input Open-collector power supply
/S-ON 40 1.0 kΩ 18 PL3
output for reference pulses
Servo ON input
(servo ON when ON)
1 SG
Proportional Control input Signal ground
/P-CON 41
(Proportional action
when ON)
25 /COIN+ Positioning Completion
Forward Drive Prohibit input P-OT 42 (ON for completion)
(prohibited when OFF) 26 /COIN-
Connector
shell
FG Connect shield to connector shell.
Frame ground
4-40
4.5 I/O Signal Connections
4.5.3 I/O Signal Wiring Examples
*1 PULS 150 Ω
PULS 7 37 ALO1
Reverse Alarm Code Output
Phase A /PULS 8 38 ALO2 Max. allowable voltage: 30 VDC
Max. allowable current: 20 mA DC
SIGN 11 150 Ω 39 ALO3
Position SIGN
Reference Forward
/SIGN 12
Phase B
Connector
shell
4-41
4.5 I/O Signal Connections
4.5.3 I/O Signal Wiring Examples
Connector
shell
FG Connect shield to connector shell.
Frame ground
4-42
4.5 I/O Signal Connections
4.5.3 I/O Signal Wiring Examples
Connector 4
shell
FG Connect shield to connector shell.
Frame ground
4-43
4.5 I/O Signal Connections
4.5.4 I/O Circuits
0V 0V
4-44
4.5 I/O Signal Connections
4.5.4 I/O Circuits
• Precaution When Host Controller Uses Open-Collector Output with User-Supplied Power Sup-
ply
The SERVOPACK may fail depending on the relationship between the pull-up voltage (Vcc) and
Important the pull-up resistance (R1). Before you wire the circuits, confirm that the specifications of the
host controller satisfy the values shown in the following table.
Pull-Up Voltage (Vcc) Pull-Up Resistance (R1) Output Current (i)
24 V 1.8 kΩ to 2.7 kΩ
12 V max. 820 Ω to 1.5 kΩ 20 mA max.
5 V max. 180 Ω to 470 Ω
Tr1
VF = 1.5 V to 1.8 V
4-45
4.5 I/O Signal Connections
4.5.4 I/O Circuits
Information Refer to the following section for the interface for the SEN signal input circuit.
6.12.2 Structure of the Position Data of the Absolute Encoder on page 6-74
The SERVOPACK input circuits use bidirectional photocouplers. Select either a sink circuit or
source circuit according to the specifications required by the machine.
Note: The connection examples in 4.5.3 I/O Signal Wiring Examples on page 4-38 are for sink circuit connections.
24 V 24 V
+ − SERVOPACK input side + − SERVOPACK input side
Photocoupler Photocoupler
Internal Internal
Switch signal Switch signal
level level
Photocoupler Photocoupler
Internal Internal
signal Switch signal
Switch
level level
4-46
4.5 I/O Signal Connections
4.5.4 I/O Circuits
0V 0V 0V
5 VDC to 30 VDC
ALO1 to
37 to 39 ALO3
1 SG
0V
4
Note: The maximum allowable voltage and maximum allowable current for open-collector output circuits are as fol-
lows:
• Maximum allowable voltage: 30 VDC
• Maximum allowable current: 20 mA DC
0V
Note: The maximum allowable voltage and current range for photocoupler output circuits are as follows:
• Maximum allowable voltage: 30 VDC
• Current range: 5 mA to 50 mA DC
4-47
4.5 I/O Signal Connections
4.5.4 I/O Circuits
220 Ω to
470 Ω
SG SG
4-48
4.6 Connecting Safety Function Signals
4.6.1 Pin Arrangement of Safety Function Signals (CN8)
For safety function signal connections, the input signal is the 0-V common and the output signal
is a source output. This is opposite to other signals described in this manual.
To avoid confusion, the ON and OFF status of signals for the safety function are defined as fol-
Important lows:
ON: The state in which the relay contacts are closed or the transistor is ON and current flows
into the signal line.
OFF: The state in which the relay contacts are open or the transistor is OFF and no current
flows into the signal line. 4
/HWBB2+ 6 4.7 kΩ
Use a switch that has
low-current contacts. 4.7 kΩ
/HWBB2- 5
0V
4-49
4.6 Connecting Safety Function Signals
4.6.2 I/O Circuits
7 EDM1-
0V
4-50
4.7 Connecting the Other Connectors
4.7.1 Serial Communications Connector (CN3)
Refer to the following section for information on the monitoring methods for an analog monitor.
9.3 Monitoring Machine Operation Status and Signal Waveforms on page 9-9
4-51
Basic Functions That
Require Setting
before Operation
5
This chapter describes the basic functions that must be set
before you start servo system operation. It also describes
the setting methods.
5.3 Power Supply Type Settings for the Main Circuit and Control Circuit . . 5-15
5.3.1 AC Power Supply Input/DC Power Supply
Input Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.3.2 Single-phase AC Power Supply Input/
Three-phase AC Power Supply Input Setting . . 5-16
5.5 Functions and Settings for the /S-ON (Servo ON) Signal . . 5-18
5.5.1 Function of the /S-ON (Servo ON) Signal . . . . . 5-18
5.5.2 Setting to Keep the Servo ON and Supply
Power to the Motor Continuously . . . . . . . . . . . 5-18
5.14 Motor Stopping Methods for Servo OFF and Alarms . .5-42
5.14.1 Stopping Method for Servo OFF . . . . . . . . . . . .5-43
5.14.2 Servomotor Stopping Method for Alarms . . . . . .5-43
When you edit parameters with the SigmaWin+, setup parameters and tuning parameters are
displayed.
When you edit parameters with a Panel Operator or Digital Operator, only setup parameters are
Important displayed by default. To edit tuning parameters, set Pn00B to n.1 (Display all parameters).
Setup Parameters
You can use the Panel Operator, Digital Operator, or SigmaWin+ to set the setup parameters
individually.
Information We recommend that you use the Setup Wizard of the SigmaWin+ to easily set the required setup
parameters by setting the operating methods, machine specifications, and I/O signals according
to on-screen Wizard instructions.
5-4
5.1 Manipulating Parameters (Pn)
5.1.2 Notation for Parameters
Tuning Parameters
Normally the user does not need to set the tuning parameters individually.
Use the various SigmaWin+ tuning functions to set the related tuning parameters to increase the
response even further for the conditions of your machine. Refer to the following sections for details.
8.6 Autotuning without Host Reference on page 8-24
8.7 Autotuning with a Host Reference on page 8-35
8.8 Custom Tuning on page 8-42
You can also set the tuning parameters individually to make adjustments. Refer to the following section
for details.
8.13 Manual Tuning on page 8-76
The control methods for which the parameters apply are given.
Speed : Speed control Position : Position control Torque : Torque control
Parameter
number This is the minimum This is the This is when any
unit (setting increment) parameter setting change made to the This is the parameter
that you can set for parameter will classification.
This is the setting range before shipment.
for the parameter. the parameter. become effective.
Parameter The notation “n.” indicates a parameter for This column explains the
number selecting functions. selections for the function.
Each indicates the setting for one digit.
The notation shown here means that the third digit
from the right is set to 2.
5-5
5.1 Manipulating Parameters (Pn)
5.1.3 Parameter Setting Methods
5-6
5.1 Manipulating Parameters (Pn)
5.1.3 Parameter Setting Methods
8. To enable changes to the settings, turn the power supply to the SERVOPACK OFF and
ON again.
5
This concludes the procedure to set the parameters.
5-7
5.1 Manipulating Parameters (Pn)
5.1.4 Write Prohibition Setting for Parameters
Preparations
No preparations are required.
Applicable Tools
The following table lists the tools that you can use to change the Write Prohibition Setting and
the applicable tool functions.
Tool Function Reference
13.4.15 Write Prohibition Setting
Panel Operator Fn010 (Fn010) on page 13-23
Σ-7-Series Digital Operator Operating
Digital Operator Fn010 Manual (Manual No.: SIEP S800001
33)
SigmaWin+ Others - Write Prohibited Setting Operating Procedure on page 5-8
Operating Procedure
Use the following procedure to prohibit or permit writing parameter settings.
1. Click the Servo Drive Button in the workspace of the Main Window of the SigmaWin+.
3. Press the or for the rightmost digit and set one of the following.
0000: Writing is permitted (default setting).
0001: Writing is prohibited.
5-8
5.1 Manipulating Parameters (Pn)
5.1.4 Write Prohibition Setting for Parameters
6. To enable the new setting, turn the power supply to the SERVOPACK OFF and ON
again.
Restrictions
Encoder Cannot
Search Origin*2 Fn003 Origin Search be exe- page 7-25
Setting
cuted.
Cannot
Set Absolute Linear Encoder
Zero Point Position Setting Fn020 be exe- page 5-56
Origin
cuted.
Cannot
Polarity Detection Fn080 Polarity Detection be exe- page 5-31
cuted.
Continued on next page.
5-9
5.1 Manipulating Parameters (Pn)
5.1.4 Write Prohibition Setting for Parameters
5-10
5.1 Manipulating Parameters (Pn)
5.1.4 Write Prohibition Setting for Parameters
5-11
5.1 Manipulating Parameters (Pn)
5.1.5 Initializing Parameter Settings
To enable the new settings, turn the power supply to the SERVOPACK OFF and ON again after
you complete the operation.
Important
Preparations
Always check the following before you initialize the parameter settings.
• The parameters must not be write prohibited.
• The servo must be OFF.
Applicable Tools
The following table lists the tools that you can use to initialize the parameter settings and the
applicable tool functions.
Tool Function Reference
13.4.5 Initialize Parameters (Fn005) on
Panel Operator Fn005 page 13-16
Σ-7-Series Digital Operator Operating
Digital Operator Fn005 Manual (Manual No.: SIEP S800001
33)
SigmaWin+ Basic Functions - Edit Parameters Operating Procedure on page 5-12
Operating Procedure
Use the following procedure to initialize the parameter settings.
1. Click the Servo Drive Button in the workspace of the Main Window of the Sig-
maWin+.
5-12
5.1 Manipulating Parameters (Pn)
5.1.5 Initializing Parameter Settings
Click the Cancel Button to cancel initialization. The Parameter Editing Dialog Box will return.
7. Turn the power supply to the SERVOPACK OFF and ON again after the parameter set-
tings have been initialized.
5-13
5.2 Control Method Selection
5-14
5.3 Power Supply Type Settings for the Main Circuit and Control Circuit
5.3.1 AC Power Supply Input/DC Power Supply Input Setting
5.3 Power Supply Type Settings for the Main Circuit and Control Circuit
A SERVOPACK with a 200-VAC power supply input can be operated on either an AC power
supply input or DC power supply input to the main and control circuits. If you select an AC
power supply input, you can operate the SERVOPACK on either a single-phase power supply
input or a three-phase power supply input. This section describes the settings related to the
power supplies.
You cannot input DC power to a SERVOPACK with a single-phase, 100-VAC power supply input.
Important
WARNING
Connect the AC or DC power supplies to the specified SERVOPACK terminals.
• Connect an AC power supply to the L1, L2, and L3 terminals and the L1C and L2C terminals on
the SERVOPACK. 5
• Connect a DC power supply to the B1/ and 2 terminals and the L1C and L2C terminals on
the SERVOPACK.
There is a risk of failure or fire.
Always specify a DC power supply input (Pn001 = n.1) before you input DC power for
the main circuit power supply.
If you input DC power without specifying a DC power supply input (i.e., without setting Pn001 to
n.1), the SERVOPACK’s internal elements may burn and may cause fire or damage to the
equipment.
With a DC power supply input, time is required to discharge electricity after the main power
supply is turned OFF. A high residual voltage may remain in the SERVOPACK after the
power supply is turned OFF. Be careful not to get an electric shock.
Install fuses on the power supply line if you use DC power.
The Servomotor returns regenerative energy to the power supply. If you use a SERVOPACK
with a DC power supply input, regenerative energy is not processed. Process the regenera-
tive energy at the power supply.
If you use a DC power supply input with any of the following SERVOPACKs, externally con-
nect an inrush current limiting circuit and use the power ON and OFF sequences recom-
mended by Yaskawa: SGD7S-330A, -470A, -550A, -590A, or -780A.
There is a risk of equipment damage.
Refer to the following section for the power ON and OFF sequences.
4.3.3 Power ON Sequence on page 4-15
5-15
5.3 Power Supply Type Settings for the Main Circuit and Control Circuit
5.3.2 Single-phase AC Power Supply Input/Three-phase AC Power Supply Input Setting
1. If you use a single-phase power supply input without specifying a single-phase AC power sup-
ply (Pn00B = n.1), an A.F10 alarm (Power Supply Line Open Phase) will occur.
2. Not all SERVOPACKs can be run on a single-phase AC power supply input. If you connect a
Important single-phase AC power supply input to a SERVOPACK that does not support single-phase
power, an A.F10 alarm (Power Supply Line Open Phase) will occur.
3. If you use a single-phase 200-VAC power supply input, the torque-motor speed characteristic
of the Servomotor will not be the same as for a three-phase AC power supply input. Decide
whether to use a single-phase or three-phase AC power supply input after checking the char-
acteristics given in the Servomotor manual or catalog.
Refer to the following section for information on wiring a single-phase AC power supply input to
the SERVOPACK.
• Wiring Example for Single-Phase, 200-VAC Power Supply Input on page 4-17
5-16
5.4 Automatic Detection of Connected Motor
5-17
5.5 Functions and Settings for the /S-ON (Servo ON) Signal
5.5.1 Function of the /S-ON (Servo ON) Signal
5.5 Functions and Settings for the /S-ON (Servo ON) Signal
The /S-ON (Servo ON) signal is used to enable Servomotor operation.
This section describes the function of and settings for the /S-ON signal.
1. Always input the /S-ON signal before you input a speed, position, or torque reference to start
the Servomotor. Never input the reference first and then use the /S-ON signal or turn ON the
AC power supply to start the Servomotor. Doing so will degrade internal elements and may
Important cause an accident.
2. Input the /S-ON signal while the Servomotor is stopped. You cannot turn ON the servo while
the Servomotor is operating.
1. If you set this parameter to keep the servo ON continuously, power will be supplied to the
motor as soon the main circuit power supply to the SERVOPACK is turned ON. If there is
already a speed, position, or torque reference input, the Servomotor or machine may perform
Important unexpected operation. Always implement safety measures.
2. If a resettable alarm occurs and operation is disabled (power is not supplied to the motor),
operation will be automatically enabled (power will be supplied to the motor) when the alarm is
reset. If you set this parameter to keep the servo ON continuously, the Servomotor or machine
may perform unexpected operation when an alarm is reset.
5-18
5.6 Motor Direction Setting
• Rotary Servomotors
The default setting for forward rotation is counterclockwise (CCW) as viewed from the load end
of the Servomotor.
Forward/Reverse Applicable
Parameter Motor Direction and Encoder Divided Pulse Outputs
Reference Overtravel Signal (OT)
• Linear Servomotors
Before you set this parameter, make sure that Pn080 = n.X (Motor Phase Sequence 5
Selection) is set correctly.
Forward/Reverse Motor Moving Direction and Encoder Divided Pulse Applicable
Parameter
Reference Outputs Overtravel Signal (OT)
+ Force reference Encoder Divided Pulse Outputs
n.0 P-OT (For-
Use the direc- Forward PAO
Moves in the Time ward Drive
tion in which reference count-up
Motor speed
Prohibit) signal
the linear direction. PBO Phase-B lead
5-19
5.7 Setting the Linear Encoder Pitch
You will not be able to control the Linear Servomotor if Pn282 is not set correctly. Check the
above table and always set the correct value before you operate the Linear Servomotor.
Linear Encoder
Type of Linear
Manufacturer Model Serial Converter Unit Model Pitch
Encoder
[μm]
JZDP-H003--E
LIDA48 20
Dr. JOHANNES JZDP-J003--E
HEIDENHAIN GmbH JZDP-H003--E
Incremental LIF48 4
JZDP-J003--E
JZDP-H005--E
Renishaw PLC RGH22B 20
JZDP-J005--E
The first time you supply power to the SERVOPACK, the panel display on the front of the Ser-
vomotor will display an A.080 alarm (Linear Encoder Pitch Setting Error). The A.080 alarm is
displayed because the setting of Pn282 has not been changed. The A.080 alarm will be cleared
when you change the setting of Pn282 and then turn the power supply OFF and ON again.
5-20
5.8 Writing Linear Servomotor Parameters
WARNING
Check the Servomotor and linear encoder information before you write the motor parame-
ters.
If you do not write the correct motor parameters, the Servomotor may run out of control or
burning may occur, possibly resulting in equipment damage or fire.
SERVOPACK
SigmaWin+
Computer
Linear encoder
Serial number information is not included in the motor parameters. You cannot use the monitor
functions of the SERVOPACK to monitor the serial number.
Important If you attempt to monitor the serial number, ********** will be displayed.
5
Precautions
• If the encoder parameters are not written to the linear encoder, an A.CA0 alarm (Encoder
Parameter Error) will occur. Consult the manufacturer of the linear encoder.
• If the motor parameters are not written to the linear encoder, an A.CA0 alarm (Encoder
Parameter Error) will not occur, but the following alarms will occur.
A.040 (Parameter Setting Error), A.041 (Encoder Output Pulse Setting Error),
A.050 (Combination Error), A.051 (Unsupported Device Alarm),
A.550 (Maximum Speed Setting Error), A.710 (Instantaneous Overload),
A.720 (Continuous Overload), and A.C90 (Encoder Communications Error)
Applicable Tools
The following table lists the tools that you can use to write the parameters to the Linear Servo-
motor and the applicable tool functions.
Tool Function Reference
Panel Operator You cannot write Linear Servomotor parameters from the Panel Operator.
Digital Operator You cannot write Linear Servomotor parameters from the Digital Operator.
Encoder Setting − Motor Parameter
SigmaWin+ Operating Procedure on page 5-22
Scale Write
5-21
5.8 Writing Linear Servomotor Parameters
Operating Procedure
Use the following procedure to write the motor parameters to the Linear Encoder.
1. Prepare the motor parameter file to write to the linear encoder.
2. Click the Servo Drive Button in the workspace of the Main Window of the Sig-
maWin+.
3. Select Motor Parameter Scale Write in the Menu Dialog Box.
The Motor Parameter Scale Write Dialog Box will be displayed.
Click the Cancel Button to cancel writing the motor parameters to the linear encoder. The Main Win-
dow will return.
If the write is completed normally, the Motor Parameter Scale Write - File Select Dialog Box will be
displayed.
6. Select the motor parameter file that you prepared and click the Open Button.
5-22
5.8 Writing Linear Servomotor Parameters
7. Confirm that the motor parameter file information that is displayed is suitable for your
Servomotor, and then click the Next Button.
Displays an exterior
view of the Servomotor.
5-23
5.8 Writing Linear Servomotor Parameters
Click the No Button to cancel writing the motor parameters to the linear encoder.
If you click the Yes Button, writing the motor parameter scale will start.
12. Turn the power supply to the SERVOPACK OFF and ON again.
5-24
5.9 Selecting the Phase Sequence for a Linear Servomotor
If you do not confirm the above items before you attempt to operate the Servomotor, the Servo-
motor may not operate or it may run out of control. Always confirm these items before you oper-
Important ate the Servomotor.
Operating Procedure
Use the following procedure to select the phase sequence for a Linear Servomotor.
1. Set Pn000 to n.0 (Set a phase-A lead as a phase sequence of U, V, and W).
This setting is to make following confirmation work easier to understand.
3. Manually move the Moving Coil from one end to the other of the stroke and confirm that
only the correct number of feedback pulses is returned. 5
If the correct number and only the correct number of pulses is returned, the signal is being received
correctly from the linear encoder.
In this example, assume that a linear encoder with a scale pitch of 20 μm and a resolu-
Example
tion of 256 is used. If you manually move the Moving Coil 1 cm in the count-up direction
of the linear encoder, the number of feedback pulses would be as follows:
1 cm/(20 μm/256) = 128,000 pulses
Note: The actual monitor display will be offset by the error in the travel distance. There is no
problem as long as the above value is close to the calculated value.
5-25
5.9 Selecting the Phase Sequence for a Linear Servomotor
If the correct value is not displayed for the feedback pulse counter, the following condi-
Information
tions may exist. Check the situation and correct any problems.
• The linear encoder pitch is not correct.
If the scale pitch that is set in Pn282 does not agree with the actual scale pitch, the
expected number of feedback pulses will not be returned. Check the specifications of
the linear encoder.
• The linear encoder is not adjusted properly.
If the linear encoder is not adjusted properly, the output signal level from the linear
encoder will drop and the correct number of pulses will not be counted. Check the
adjustment of the linear encoder. Contact the manufacturer of the linear encoder for
details.
• There is a mistake in the wiring between the linear encoder and the Serial Converter
Unit.
If the wiring is not correct, the correct number of pulses will not be counted. Correct
the wiring.
4. Manually move the Moving Coil in the direction of the cable and check the value of the
feedback pulse counter in the Operation Pane to confirm that it is counting up.
5. If the feedback pulse counter counts up, set a phase-A lead as a phase sequence of U,
V, and W (Pn080 = n.0).
If the feedback pulse counter counts down, set a phase-B lead as a phase sequence of
U, V, and W (Pn080 = n.1).
6. Turn the power supply to the SERVOPACK OFF and ON again.
7. If necessary, return Pn000 = n.X (Direction Selection) to its original setting.
This concludes the procedure to set the phase sequence of the Linear Servomotor.
5-26
5.10 Polarity Sensor Setting
If you set Pn080 to n.0 (Use polarity sensor) and the Linear Servomotor that is con-
Information
nected to the SERVOPACK does not have a polarity sensor, an A.C21 alarm (Polarity Sensor
5-27
5.11 Polarity Detection
5.11.1 Restrictions
If you use a Linear Servomotor that does not have a polarity sensor, you will not be able to
Information
turn ON the servo until polarity detection has been completed.
5.11.1 Restrictions
Assumed Conditions
The Servomotor will move when you execute polarity detection. The following conditions must
be met before you start.
• It must be OK to move the Moving Coil about 10 mm.
(If polarity detection fails, the Moving Coil may move approximately 5 cm. The amount of
movement depends on conditions.)
• The linear encoder pitch must be 100 μm or less. (We recommend a pitch of 40 μm or less
for an incremental encoder.)
• As much as possible, the motor must not be subjected to an imbalanced external force. (We
recommend 5% or less of the rated force.)
• The mass ratio must be 50x or less.
• The axis must be horizontal.
• There must be friction equivalent to a few percent of the rated force applied to the guides. (Air
sliders cannot be used.)
5-28
5.11 Polarity Detection
5.11.2 Using the /S-ON (Servo ON) Signal to Perform Polarity Detection
Preparations
Always check the following before you execute polarity detection.
• Not using a polarity sensor must be specified (Pn080 = n.1).
• The servo must be OFF.
• The main circuit power supply must be ON.
• There must be no hard wire base block (HWBB).
• There must be no alarms except for an A.C22 alarm (Phase Information Disagreement).
• The parameters must not be write prohibited. (This item applies only when using the Sig-
maWin+ or Digital Operator.)
• The test without a motor function must be disabled (Pn00C = n.0).
• There must be no overtravel.
• If the motor parameters have been written or the origin of the absolute linear encoder has
been set, the power supply to the SERVOPACK must be turned OFF and ON again after
completion of the writing or setting operation.
1. Power is supplied to the Servomotor during polarity detection. Be careful not to get an electric
ON
The servo is turned ON (power is supplied to the
motor), polarity detection is performed once, and
5
CN1-40 (closed) then the servo is left ON. (The /S-RDY signal will turn
Input /S-ON ON.)
(default setting)
OFF The servo is turned OFF (power is not supplied to the
(open) motor) and operation is disabled.
/S-ON (Servo ON) signal
OFF ON
5-29
5.11 Polarity Detection
5.11.3 Using the /P-DET (Polarity Detection) Signal to Perform Polarity Detection
When the /P-DET (Polarity Detection) signal is set to be always active, polarity detection will auto-
matically start when the main circuit power supply is turned ON. This can result in unexpected
operation of the Servomotor. Always implement safety measures when you preform polarity
Important detection.
5-30
5.11 Polarity Detection
5.11.4 Using a Tool Function to Perform Polarity Detection
Applicable Tools
The following table lists the tools that you can use to perform polarity detection and the appli-
cable tool functions.
Tool Function Reference
13.4.26 Polarity Detection (Fn080) on
Panel Operator Fn080 page 13-29
Σ-7-Series Digital Operator Operating
Digital Operator Fn080 Manual (Manual No.: SIEP S800001 33)
SigmaWin+ Encoder Setting - Polarity Detection Operating Procedure on page 5-31
Operating Procedure
Use the following procedure to perform polarity detection.
Click the Cancel Button to cancel polarity detection. The Main Window will return.
5-31
5.12 Overtravel and Related Settings
Using the overtravel function is not necessary for rotating applications such as rotary tables
and conveyors. No wiring for overtravel input signals is required.
This section describes the parameters settings related to overtravel.
CAUTION
To prevent accidents that may result from contact faults or disconnections, use normally
closed limit switches.
Do not change the default settings of the polarity of the overtravel signals (P-OT and N-OT).
If you use a Servomotor for a vertical axis, the /BK (Brake) signal will remain ON (i.e., the
brake will be released) when overtravel occurs. This may result in the workpiece falling when
overtravel occurs. To prevent the workpiece from falling, set Pn001 to n.1 to place the
Servomotor in a zero-clamped state when it stops.
A base block state is entered after stopping for overtravel. This may cause the Servomotor
to be pushed back by an external force on the load shaft. To prevent the Servomotor from
being pushed back, set Pn001 to n.1 to place the Servomotor in a zero-clamped state
when it stops.
5-32
5.12 Overtravel and Related Settings
5.12.1 Overtravel Signals
You can operate the Servomotor in the opposite direction during overtravel by inputting a refer-
ence.
When the Servomotor stops due to overtravel during position control, the position deviation is
5-33
5.12 Overtravel and Related Settings
5.12.3 Motor Stopping Method for Overtravel
* You cannot decelerate a Servomotor to a stop during torque control. For torque control, the Servomotor will be
stopped with the dynamic braking or coast to a stop (according to the setting of Pn001 = n.X (Motor Stop-
ping Method for Servo OFF and Group 1 Alarms)), and then the Servomotor will enter a coasting state.
Refer to the following section for information on stopping methods other than those for over-
travel.
5.14.1 Stopping Method for Servo OFF on page 5-43
5-34
5.12 Overtravel and Related Settings
5.12.4 Overtravel Warnings
Maximum speed
Operating speed
Actual deceleration time = × Deceleration time (Pn30A)
Maximum speed
Operating speed
Actual
deceleration time
Pn30A
1. The occurrence of an A.9A0 warning will not stop the motor or have any affect on host control-
ler motion operations. The next step (e.g., the next motion or command) can be executed
even if an overtravel warning exists.
Important However, depending on the processing specifications and programming for warnings in the
host controller, operation may be affected when an overtravel warning occurs (e.g., motion
may stop or not stop). Confirm the specifications and programming in the host controller.
2. When overtravel occurs, the SERVOPACK will perform stop processing for overtravel. There-
fore, when an A.9A0 warning occurs, the Servomotor may not reach the target position speci-
fied by the host controller. Check the feedback position to make sure that the axis is stopped
at a safe position.
5-35
5.12 Overtravel and Related Settings
5.12.4 Overtravel Warnings
1. Warnings are detected for overtravel in the same direction as the reference.
Information
2. Warnings are not detected for overtravel in the opposite direction from the reference.
Example: A warning will not be output for a forward reference even if the N-OT signal turns
ON.
3. A warning can be detected in either the forward or reverse direction if there is no refer-
ence.
4. A warning will not be detected when the servo is turned ON even if overtravel status
exists.
5. The warning status will be held for one second after the overtravel status no longer exists
and it will then be cleared automatically.
5-36
5.13 Holding Brake
5.13.1 Brake Operating Sequence
OFF ON OFF
/S-ON (Servo ON) signal 5
Power not
supplied. Power supplied. Power not supplied.
Motor power status
*3
OFF ON OFF
/BK (Brake) signal
0
Position/speed reference
Motor speed
*2
*1. Rotary Servomotors: The brake delay times for Servomotors with Holding Brakes are given in the following
table. The operation delay times in the following table are examples for when the power supply is switched on
the DC side. You must evaluate the actual brake delay times on the actual equipment before using the applica-
tion.
5-37
5.13 Holding Brake
5.13.2 /BK (Brake) Signal
Connection Examples
Refer to the following section for information on brake wiring.
4.4.4 Wiring the SERVOPACK to the Holding Brake on page 4-33
Information The /BK signal will remain ON during overtravel. The brake will not be applied.
5-38
5.13 Holding Brake
5.13.3 Output Timing of /BK (Brake) Signal When the Servomotor Is Stopped
1. Signals other than the /BK signal are allocated to the connector pins by default. To allocate
5-39
5.13 Holding Brake
5.13.4 Output Timing of /BK (Brake) Signal When the Servomotor Is Operating
Power supply to the Servomotor will be stopped immediately when an alarm occurs, regardless
of the setting of this parameter. The machine moving part may move due to gravity or an external
Important force before the brake is applied.
Motor speed
Motor stopped with dynamic
brake or by coasting
(Pn001 = n.X)
Motor power status Power Power not supplied.
supplied.
Pn508
5-40
5.13 Holding Brake
5.13.4 Output Timing of /BK (Brake) Signal When the Servomotor Is Operating
• When the Time Set In Pn508 Elapses after the Power Supply to the Motor Is Stopped
/S-ON input, alarm, ON OFF
or power OFF
Rotary Servomotor: Pn507
Linear Servomotor: Pn583
5-41
5.14 Motor Stopping Methods for Servo OFF and Alarms
• The dynamic brake is used for emergency stops. The dynamic brake circuit will operate fre-
quently if the power supply is turned ON and OFF or the servo is turned ON and OFF while a
reference input is applied to start and stop the Servomotor. This may result in deterioration of
Important the internal elements in the SERVOPACK. Use speed input references or position references to
start and stop the Servomotor.
• If you turn OFF the main circuit power supply or control power supply during operation before
you turn OFF the servo, the Servomotor stopping method depends on the SERVOPACK model
as shown in the following table.
Servomotor Stopping Method
SGD7S-R70A, -1R6A, -2R8A,
Condition -3R8A, -5R5A, -7R6A, -120A, SGD7S-330A, -470A, -550A,
-180A, -200A, -R70F, -R90F, -590A, or -780A
-2R1F, or -2R8F
Main circuit power supply
turned OFF before turning Stopping with dynamic brake
OFF the servo
Control power supply
turned OFF before turning Stopping with dynamic brake Coasting to a stop
OFF the servo
• If the Servomotor must be stopped by coasting rather than with the dynamic brake when the
main circuit power supply or the control power supply is turned OFF before the servo is turned
OFF, use a SERVOPACK with the dynamic brake option.
• To minimize the coasting distance of the Servomotor to come to a stop when an alarm occurs,
zero-speed stopping is the default method for alarms to which it is applicable. However,
depending on the application, stopping with the dynamic brake may be more suitable than
zero-speed stopping.
For example, when coupling two shafts (twin-drive operation), machine damage may occur if a
zero-speed stopping alarm occurs for one of the coupled shafts and the other shaft stops with
a dynamic brake. In such cases, change the stopping method to the dynamic brake.
5-42
5.14 Motor Stopping Methods for Servo OFF and Alarms
5.14.1 Stopping Method for Servo OFF
5-43
5.14 Motor Stopping Methods for Servo OFF and Alarms
5.14.2 Servomotor Stopping Method for Alarms
5-44
5.15 Motor Overload Detection Level
5.15.1 Detection Timing for Overload Warnings (A.910)
5-45
5.15 Motor Overload Detection Level
5.15.2 Detection Timing for Overload Alarms (A.720)
A.720 A.710
Detection curve
for overload
alarms when
Pn52C = 100%
(default setting)
Detection curve
for overload
alarms when
Pn52C = 50%
50% 100% 200% Torque reference (%)
Note: The gray areas in the above graph show where A.710 and A.720 alarms occur.
Refer to the relevant manual given below for a diagram that shows the relationships between
the Servomotor heat dissipation conditions (heat sink size, surrounding air temperature, and
derating). You can protect the Servomotor from overloads more effectively by setting this derat-
ing value in Pn52C.
Σ-7-Series Rotary Servomotor Product Manual (Manual No.: SIEP S800001 36)
Σ-7-Series Linear Servomotor Product Manual (Manual No.: SIEP S800001 37)
Σ-7-Series Direct Drive Servomotor Product Manual (Manual No.: SIEP S800001 38)
5-46
5.16 Electronic Gear Settings
The difference between using and not using the electronic gear is shown below.
Resolution:
Ball screw lead: 6 mm
16,777,216 (24 bits)
When the Electronic Gear Is Not Used When the Electronic Gear Is Used
To move a workpiece 10 mm: If you use reference units to
Calculate the number of revolutions. move the workpiece when one
The Servomotor will move 6 mm for each revo- reference unit is set to 1 μm,
lution, so 10/6 revolutions are required to move the travel distance is 1 μm per
10 mm. pulse.
Calculate the required number of reference To move the workpiece 10 mm
pulses. (10,000 μm), 10,000 ÷ 1 =
One revolution is 16,777,216 pulses, therefore 10,000 pulses, so 10,000
10/6 × 16,777,216 = 27,962,026.66 pulses. pulses would be input.
Input 27,962,027 pulses as the reference.
5
Calculating the number of reference pulses for each Calculating the number of ref-
reference is troublesome. erence pulses for each refer-
ence is not necessary.
5-47
5.16 Electronic Gear Settings
5.16.1 Electronic Gear Ratio Settings
• Linear Servomotors
In this example, the following machine configuration is used to move the load 10 mm. We’ll
assume that the resolution of the Serial Converter Unit is 256 and that the linear encoder pitch
is 20 μm.
Linear encoder
When the Electronic Gear Is Not Used When the Electronic Gear Is Used
To move the load 10 mm: To use reference units to move the load 10 mm:
10 × 1000 ÷ 20 × 256 = 128,000 If we set the reference unit to 1 μm, the travel
pulses, so 128,000 pulses are input distance is 1 μm per pulse. To move the load 10
as the reference. mm (10,000 μm), 10,000/1 = 10,000 pulses, so
10,000 pulses would be input as the reference.
Calculating the number of reference Calculating the number of reference pulses
pulses for each reference is trouble- for each reference is not necessary.
some.
The setting range of the electronic gear depends on the setting of Pn040 = n.X (Encoder
Resolution Compatibility Selection).
• Pn040 = n.0 (Use the encoder resolution of the Servomotor.)
Important Set the electronic gear ratio within the following range.
0.001 ≤ Electronic gear ratio (B/A) ≤ 64,000
If the electronic gear ratio is outside of this range, an A.040 alarm (Parameter Setting Error) will
occur.
• Pn040 = n.1 (Use a resolution of 20 bits when connected to an SGM7J, SGM7A,
SGM7P, SGM7G, SGM7E, or SGM7F Servomotor.)
Set the electronic gear ratio within the following range.
0.001 ≤ Electronic gear ratio (B/A) ≤ 4,000
If the electronic gear ratio is outside of this range, an A.040 alarm (Parameter Setting Error) will
occur.
5-48
5.16 Electronic Gear Settings
5.16.1 Electronic Gear Ratio Settings
Encoder Resolution
You can check the encoder resolution in the Servomotor model number.
SGM7M -
SGM7J, SGM7A,
SGM7E, SGM7F -
SGMCS -
SGMCV -
5
Code Specification Encoder Resolution
E 22-bit single-turn absolute encoder 4,194,304
I 22-bit multiturn absolute encoder 4,194,304
Linear Servomotors
You can calculate the settings for the electronic gear ratio with the following equation:
When Not Using a Serial Converter Unit
Use the following formula if the linear encoder and SERVOPACK are connected directly or if a
linear encoder that does not require a Serial Converter Unit is used.
B Travel distance per reference unit (reference units) × Linear encoder resolution
Electronic gear ratio = Pn20E =
A Pn210 Linear encoder pitch (the value from the following table)
5-49
5.16 Electronic Gear Settings
5.16.1 Electronic Gear Ratio Settings
5-50
5.16 Electronic Gear Settings
5.16.1 Electronic Gear Ratio Settings
5-51
5.16 Electronic Gear Settings
5.16.2 Electronic Gear Ratio Setting Examples
• Linear Servomotors
A setting example for a Serial Converter Unit resolution of 256 is given below.
Machine Configuration
Reference unit:
0.02 mm (20 m)
Step Description Forward direction
5-52
5.17 Resetting the Absolute Encoder
5.17.1 Precautions on Resetting
CAUTION
1. The multiturn data will always be zero in the following cases. It is never necessary to reset
Information
the absolute encoder in these cases. An alarm related to the absolute encoder (A.810 or
A.820) will not occur.
• When you use a single-turn absolute encoder
• When the encoder is set to be used as a single-turn absolute encoder (Pn002 =
n.2)
2. If a batteryless absolute encoder is used, an A.810 alarm (Encoder Backup Alarm) will
occur the first time the power is turned ON. After you reset the absolute encoder, the
A.810 alarm will no longer occur.
5.17.2 Preparations
Always check the following before you reset an absolute encoder.
• The parameters must not be write prohibited.
• The servo must be OFF.
5-53
5.17 Resetting the Absolute Encoder
5.17.3 Applicable Tools
2. Click the Servo Drive Button in the workspace of the Main Window of the SigmaWin+.
Click the Cancel Button to cancel resetting the absolute encoder. The Main Window will return.
The current alarm code and name will be displayed in the Alarm name Box.
5-54
5.17 Resetting the Absolute Encoder
5.17.4 Operating Procedure
Click the Cancel Button to cancel resetting the absolute encoder. The previous dialog box will return.
8. To enable the change to the settings, turn the power supply to the SERVOPACK OFF
and ON again.
This concludes the procedure to reset the absolute encoder.
5-55
5.18 Setting the Origin of the Absolute Encoder
5.18.1 Setting the Origin of the Absolute Linear Encoder
1. After you set the origin, the /S-RDY (Servo Ready) signal will become inactive because the
system position data was changed. Always turn the SERVOPACK power supply OFF and ON
again.
Important 2. After you set the origin, the Servomotor phase data in the SERVOPACK will be discarded. If
you are using a Linear Servomotor without a Polarity Sensor, execute polarity detection again
to save the Servomotor phase data in the SERVOPACK.
Preparations
Always check the following before you set the origin of an absolute encoder.
• The parameters must not be write prohibited.
• The servo must be OFF.
Applicable Tools
The following table lists the tools that you can use to set the origin of the absolute linear
encoder and the applicable tool functions.
Tool Function Reference
13.4.23 Set Absolute Linear Encoder
Panel Operator Fn020 Origin (Fn020) on page 13-28
Σ-7-Series Digital Operator Operating
Digital Operator Fn020 Manual (Manual No.: SIEP S800001
33)
SigmaWin+ Encoder Setting - Set Origin Operating Procedure on page 5-56
Operating Procedure
Use the following procedure to set the origin of an absolute linear encoder.
1. Click the Servo Drive Button in the workspace of the Main Window of the SigmaWin+.
5-56
5.18 Setting the Origin of the Absolute Encoder
5.18.1 Setting the Origin of the Absolute Linear Encoder
Click the Cancel Button to cancel setting the origin of the absolute linear encoder. The previous dia-
log box will return.
5-57
5.18 Setting the Origin of the Absolute Encoder
5.18.1 Setting the Origin of the Absolute Linear Encoder
8. If you use a Linear Servomotor that does not have a polarity sensor, perform polarity
detection.
Refer to the following section for details on the polarity detection.
5.11 Polarity Detection on page 5-28
This concludes the procedure to set the origin of the absolute linear encoder.
5-58
5.19 Setting the Regenerative Resistor Capacity
WARNING
If you connect an External Regenerative Resistor, set Pn600 and Pn603 to suitable values.
If a suitable value is not set, A.320 alarms (Regenerative Overload) will not be detected cor-
rectly, and the External Regenerative Resistor may be damaged or personal injury or fire may
result.
When you select an External Regenerative Resistor, make sure that it has a suitable capac-
1. When an External Regenerative Resistor is used at the normal rated load ratio, the resistor
temperature increases to between 200°C and 300°C. Always apply derating. Consult the
manufacturer for the resistor’s load characteristics.
Important 2. For safety, use an External Regenerative Resistor with a thermoswitch.
5-59
Application
Functions
6
This chapter describes the application functions that you
can set before you start servo system operation. It also
describes the setting methods.
Application Functions
Pn000 = CN1 Pin No.
Control Method Selection
n.X 40 41 42 43 44 45 46
0 Speed control
1 Position control /P-CON /P-CL /N-CL
2 Torque control
3 Internal set speed control
Switching between internal set
4 speed control and speed con- 6
trol with analog references
Switching between internal set /SPD-D /SPD-A /SPD-B
5 speed control and position
control
Switching between internal set
6 speed control and torque con-
trol /S- /ALM-
P-OT N-OT
Switching between position ON RST
7
control and speed control
Switching between position
8 /C-SEL
control and torque control
Switching between torque
9
control and speed control
Switching between speed /P-CL /N-CL
control with analog references
A /ZCLAMP
and speed control with zero
clamping
Switching between normal
position control and position
B /INHIBIT
control with reference pulse
inhibition
6-5
6.1 I/O Signal Allocations
6.1.1 Input Signal Allocations
The input signals that you can allocate to the pins on the I/O signal connector (CN1) and the
related parameters are given in the following table.
Input Signal Input Signal Name Parameter
/S-ON Servo ON Pn50A = n.X
/P-CON Proportional Control Pn50A = n.X
P-OT Forward Drive Prohibit Pn50A = n.X
N-OT Reverse Drive Prohibit Pn50B = n.X
/ARM-RST Alarm Reset Pn50B = n.X
/P-CL Forward External Torque Limit Pn50B = n.X
/N-CL Reverse External Torque Limit Pn50B = n.X
/SPD-D Motor Direction Pn50C = n.X
/SPD-A Internal Set Speed Selection Pn50C = n.X
/SPD-B Internal Set Speed Selection Pn50C = n.X
/C-SEL Control Selection Pn50C = n.X
/ZCLAMP Zero Camping Pn50D = n.X
/INHIBIT Reference Pulse Inhibit Pn50D = n.X
/G-SEL Gain Selection Pn50D = n.X
/P-DET Polarity Detection Pn50D = n.X
SEN Absolute Data Request Pn515 = n.X
Reference Pulse Input Multiplication
/PSEL Pn515 = n.X
Switch
FSTP Forced Stop Pn516 = n.X
6-6
6.1 I/O Signal Allocations
6.1.1 Input Signal Allocations
2 42
3 43 A reverse signal (a signal with “/” before the signal abbreviation, such as the /
4 44 S-ON signal) is active when the contacts are ON (closed).
A signal that does not have “/” before the signal abbreviation (such as the P-
5 45
OT signal) is active when the contacts are OFF (open).
6 46
The input signal is not allocated to a connector pin and it is always active.
7 –
If the signal is processed on a signal edge, then it is always inactive.
The input signal is not allocated to a connector pin and it is always inactive.
8 –
Set the parameter to 8 if the signal is not used.
9 40
A 41 +24 V
B 42
C 43 A reverse signal (a signal with “/” before the signal abbreviation, such as the /
D 44 S-ON signal) is active when the contacts are OFF (open).
A signal that does not have “/” before the signal abbreviation (such as the P-
E 45 OT signal) is active when the contacts are ON (closed).
F 46
Note: Refer to the following section for details on input signal parameter settings.
14.1 List of Parameters on page 14-2
Application Functions
The following example shows reversing the P-OT (Forward Drive Prohibit) signal allocated to
CN1-42 and the /P-CL (External Torque Limit) signal allocated to CN1-45.
↓ ↓
6-7
6.1 I/O Signal Allocations
6.1.2 Output Signal Allocations
• The signals that are not detected are considered to be OFF. For example, the /COIN (Position-
ing Completion) signal is considered to be OFF during speed control.
• Reversing the polarity of the /BK (Brake) signal, i.e., changing it to positive logic, will prevent
Important the holding brake from operating if its signal line is disconnected. If you must change the polar-
ity of this signal, verify operation and make sure that no safety problems will exist.
• If you allocate more than one signal to the same output circuit, a logical OR of the signals will
be output.
6-8
6.1 I/O Signal Allocations
6.1.2 Output Signal Allocations
Rotation Detection 2
/TGON 1 (default 3 4 5 6 0
Pn50E = n.X setting)
Servo Ready 3
/S-RDY 1 2 (default 4 5 6 0
Pn50E = n.X setting)
Torque Limit Detection 0
/CLT 1 2 3 4 5 6
Pn50F = n.X (default setting)
Speed Limit Detection 0
/VLT 1 2 3 4 5 6
Pn50F = n.X (default setting)
Brake 0
/BK 1 2 3 4 5 6
Pn50F = n.X (default setting)
Warning 0
/WARN 1 2 3 4 5 6
Pn50F = n.X (default setting)
Near 0
NEAR 1 2 3 4 5 6
Pn510 = n.X (default setting)
Reference Pulse Input
Multiplication Switch- 0
/PSELA 1 2 3 4 5 6
ing Output (default setting)
Pn510 = n.X
Preventative Mainte-
0
nance /PM 1 2 3 4 5 6
(default setting)
Pn514 = n.X
Alarm Code 4
ALO1 1 2 3 (default 5 6 0
Pn517 = n.X
Application Functions
setting)
Alarm Code 5
ALO2 1 2 3 4 (default 6 0
Pn517 = n.X setting)
Alarm Code 6
ALO3 1 2 3 4 5 (default 0
Pn517 = n.X setting)
Pn512 = n.1
Reverse polarity for CN1-27 and
CN1-28 6
0
Pn512 = n.1 Reverse polarity for CN1-29 and CN1-30 (default setting)
( )
The polarity
is not reversed
Pn512 = n.1 Reverse polarity for CN1-37 in the default
settings.
6-9
6.1 I/O Signal Allocations
6.1.3 ALM (Servo Alarm) Signal
Configure an external circuit so that this alarm output turns OFF the main circuit power supply to
the SERVOPACK whenever an error occurs.
Important
6-10
6.1 I/O Signal Allocations
6.1.5 /WARN (Warning) Signal
Application Functions
The /TGON signal indicates that the Servomotor is operating.
This signal is output when the shaft of the Servomotor rotates at the setting of Pn502 (Rotation
Detection Level) or faster or the setting of Pn581 (Zero Speed Level) or faster.
The /TGON signal is allocated to CN1-27 and CN1-28 by default.
Type Signal Connector Pin No. Signal Status Servomotor Meaning
The Servomotor is
Rotary Servomotors operating at the setting 6
of Pn502 or faster.
ON (closed)
The Servomotor is
Linear Servomotors operating at the setting
of Pn581 or faster.
CN1-27 and CN1- The Servomotor operat-
Output /TGON
28 (default setting) ing at a speed that is
Rotary Servomotors
slower than the setting
of Pn502.
OFF (open)
The Servomotor is
operating at a speed
Linear Servomotors
that is slower than the
setting of Pn581.
Note: Use Pn50E = n.X (/TGON (Rotation Detection Output) Signal Allocation) to allocate the /TGON signal to
another connector pin. Refer to the following section for details.
6.1.2 Output Signal Allocations on page 6-8
6-11
6.1 I/O Signal Allocations
6.1.7 /S-RDY (Servo Ready) Signal
• Linear Servomotors
Zero Speed Level Speed Position Force
Pn581 Setting Range Setting Unit Default Setting When Enabled Classification
1 to 10,000 1 mm/s 20 Immediately Setup
6-12
6.2 Operation for Momentary Power Interruptions
Setting of Setting of
Pn509 Pn509
Pn509 Pn509
Power not
Power supply
supplied.
Motor power continued.
Power supplied. Motor power Power supplied.
status status
Power shut OFF.
Momentary power interruption Momentary power interruption
1. If the momentary power interruption time exceeds the setting of Pn509, the /S-RDY (Servo
Information
Ready) signal will turn OFF.
Application Functions
2. If uninterruptible power supplies are used for the control power supply and main circuit
power supply, the SERVOPACK can withstand a power interruption that lasts longer than
50,000 ms.
3. The holding time of the SERVOPACK control power supply is approximately 100 ms. If
control operations become impossible during a momentary power interruption of the con-
trol power supply, the setting of Pn509 will be ignored and the same operation will be per-
formed as for when the power supply is turned OFF normally.
6
The holding time of the main circuit power supply depends on the output from the SERVOPACK.
If the load on the Servomotor is large and an A.410 alarm (Undervoltage) occurs, the setting of
Important Pn509 will be ignored.
6-13
6.3 SEMI F47 Function
Execution Sequence
This function can be executed either with the host controller or with the SERVOPACK. Use
Pn008 = n.X (Function Selection for Undervoltage) to specify whether the function is exe-
cuted by the host controller or by the SERVOPACK.
The default setting (Pn008 = n.0) disables detection of an A.971 warning (Undervoltage).
Parameter Description When Enabled Classification
n.0
(default set- Do not detect undervoltage.
ting)
Detect undervoltage warning and limit torque
Pn008 n.1 After restart Setup
at host controller.
Detect undervoltage warning and limit torque
n.2 with Pn424 and Pn425 (i.e., only in SERVO-
PACK).
0%
6-14
6.3 SEMI F47 Function
Torque
Setting of Pn424
control
0%
Related Parameters
The following parameters are related to the SEMI F47 function.
Torque Limit at Main Circuit Voltage Drop Speed Position Torque
Pn424 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 100 1%* 50 Immediately Setup
Release Time for Torque Limit at Main Circuit Voltage Drop Speed Position Torque
Pn425 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 1,000 1 ms 100 Immediately Setup
Momentary Power Interruption Hold Time Speed Position Torque
Application Functions
Pn509 Setting Range Setting Unit Default Setting When Enabled Classification
20 to 50,000 1 ms 20 Immediately Setup
* Set a percentage of the motor rated torque.
Note: If you will use the SEMI F47 function, set the time to 1,000 ms.
• This function handles momentary power interruptions for the voltage and time ranges stipu-
lated in SEMI F47. An uninterruptible power supply (UPS) is required as a backup for momen-
tary power interruptions that exceed these voltage and time ranges.
Important • Set the host controller or SERVOPACK torque limit so that a torque reference that exceeds the 6
specified acceleration torque will not be output when the power supply for the main circuit is
restored.
• For a vertical axis, do not limit the torque to a value that is lower than the holding torque.
• This function limits torque within the range of the SERVOPACK’s capability for power interrup-
tions. It is not intended for use under all load and operating conditions. Set the parameters
while monitoring operation on the actual machine.
• You can set the momentary power interruption hold time to increase the amount of time from
when the power supply is turned OFF until power supply to the motor is stopped. To stop the
power supply to the motor immediately, use the /S-ON (Servo ON) signal.
6-15
6.4 Setting the Motor Maximum Speed
6-16
6.5 Speed Control
6.5.1 Basic Settings for Speed Control
Application Functions
Input the V-REF (Speed Reference Input) signal to the SERVOPACK to operate the Servomotor
at a speed that is proportional to the input voltage.
Type Signal Connector Pin No. Meaning
V-REF CN1-5 Speed reference input signal
Input
SG CN1-6 Signal ground for speed reference input signal
Maximum input voltage: ±12 VDC
If you will use a host controller, such as a programmable controller, for position control, connect 6
the above output pins to the speed reference output terminals on the host controller.
SERVOPACK
Host controller CN1
V-REF
5
D/A
SG 6 Approx. 14 k
0V
6-17
6.5 Speed Control
6.5.1 Basic Settings for Speed Control
/SPD-D (Motor Direction Input) Signal: OFF /SPD-D (Motor Direction Input) Signal: ON
• Linear Servomotors
Speed Ref- /SPD-D Rotation Movement For SGLGW-30A Linear
erence Input Signal Direction Speed Servomotor
ON Reverse Rated -1500 mm/s
+6 V motor
OFF Forward speed 1500 mm/s
ON Forward 1/2 of rated 750 mm/s
-3 V motor
OFF Reverse speed -750 mm/s
ON Reverse 1/6 of rated -250 mm/s
+1 V motor
OFF Forward speed 250 mm/s
6-18
6.5 Speed Control
6.5.1 Basic Settings for Speed Control
Application Functions
Adjusting the Speed Reference Offset
With speed control, the Servomotor may sometimes rotate at a very low speed for a speed ref-
erence of 0 V (with a reference speed of 0 or when the speed reference is stopped). This
occurs because the internal reference in the SERVOPACK has a slight offset.
If the Servomotor moves at a very low speed, the offset needs to be eliminated by adjusting the
offset.
You can adjust the speed reference offset either automatically or manually.
Motor speed Motor speed
6
6-19
6.5 Speed Control
6.5.1 Basic Settings for Speed Control
Preparations
The following conditions must be met to automatically adjust the reference offset.
• The parameters must not be write prohibited.
• The servo must be OFF.
• There must not be a position loop in the host controller.
Applicable Tools
The following table lists the tools that you can use to automatically adjust the speed reference
offset and the applicable tool functions.
Tool Function Operating Procedure Reference
13.4.8 Autotune Analog (Speed/Torque) Reference Offset
Panel Operator Fn009 (Fn009) on page 13-18
Σ-7-Series Digital Operator Operating Manual (Manual
Digital Operator Fn009 No.: SIEP S800001 33)
Others − Adjust the Speed
SigmaWin+ Operating Procedure on page 6-20
and Torque Reference Offset
Operating Procedure
Use the following procedure to automatically adjust the speed reference offset.
1. Confirm that the servo is OFF in the SERVOPACK.
2. Input a 0-V reference voltage from the host controller or an external circuit.
Servomotor
Host controller
Slight rotation
Servo OFF (when servo is ON)
SERVOPACK
3. Click the Servo Drive Button in the workspace of the Main Window of the SigmaWin+.
4. Select Adjust the Speed and Torque Reference Offset in the Menu Dialog Box.
The Adjust the Speed and Torque Reference Offset Dialog Box will be displayed.
6-20
6.5 Speed Control
6.5.1 Basic Settings for Speed Control
The value that results from automatic adjustment will be displayed in the New Box.
Application Functions
This concludes the procedure to automatically adjust the speed reference offset.
6
6-21
6.5 Speed Control
6.5.1 Basic Settings for Speed Control
Preparations
The following conditions must be met to manually adjust the reference offset.
• The parameters must not be write prohibited.
Applicable Tools
The following table lists the tools that you can use to manually adjust the speed reference offset
and the applicable tool functions.
Tool Function Operating Procedure Reference
13.4.9 Manually Adjust Speed Reference Offset (Fn00A) on
Panel Operator Fn00A page 13-18
Σ-7-Series Digital Operator Operating Manual (Manual
Digital Operator Fn00A No.: SIEP S800001 33)
Others − Adjust the Speed
SigmaWin+ Operating Procedure on page 6-22
and Torque Reference Offset
Operating Procedure
Use the following procedure to manually adjust the speed reference offset.
1. Input a 0-V reference voltage from the host controller or an external circuit.
Servomotor
Slight rotation
Servo OFF (when servo is ON)
SERVOPACK
2. Click the Servo Drive Button in the workspace of the Main Window of the SigmaWin+.
3. Select Adjust the Speed and Torque Reference Offset in the Menu Dialog Box.
The Adjust the Speed and Torque Reference Offset Dialog Box will be displayed.
6-22
6.5 Speed Control
6.5.1 Basic Settings for Speed Control
5. Use the +1 and -1 Buttons to adjust the value in the Speed Reference Box to 0.
Application Functions
This concludes the procedure to manually adjust the speed reference offset.
6
6-23
6.5 Speed Control
6.5.2 Soft Start Settings
Motor speed
Use this function to perform smoother speed control (including internal set speed control).
Soft Start Acceleration Time Speed
Pn305 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 10,000 1 ms 0 Immediately Setup
Soft Start Deceleration Time Speed
Pn306 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 10,000 1 ms 0 Immediately Setup
Pn305: The time required for the Servomotor to accelerate from a stopped state to the maxi-
mum motor speed.
Pn306: The time required for the Servomotor to decelerate from the maximum motor speed to
a stopped state.
You can calculate the actual acceleration/deceleration times with the following formulas.
Target speed
Actual acceleration time = × Soft start acceleration time (Pn305)
Maximum speed
Target speed
Actual deceleration time = × Soft start deceleration time (Pn306)
Maximum speed
Maximum speed
Target speed
Actual Actual
acceleration deceleration
time time
Pn305 Pn306
6-24
6.5 Speed Control
6.5.4 Zero Clamping
V-REF (Speed
Host Reference Input)
controller Signal
Held in
place.
/ZCLAMP (Zero
Clamping) signal
/ZCLAMP ON OFF
(Zero Clamping) signal
Application Functions
Zero clamping Applied Released Applied Released
Adjust Pn102 (Position Loop Gain) if the Servomotor oscillates during zero clamping. If gain
selection is used, you must also adjust Pn106 (Second Position Loop Gain).
6-25
6.5 Speed Control
6.5.4 Zero Clamping
When
Parameter Control Method Used Input Signals Classification
Enabled
n.0 Speed control /ZCLAMP
/ZCLAMP, SPD-A,
n.3 Internal set speed control
SPD-B, SPD-D
Switching between internal set /ZCLAMP, SPD-A,
n.4 speed control and speed control SPD-B, SPD-D,
with analog references C-SEL
/ZCLAMP, SPD-A,
Switching between internal set
n.5 SPD-B, SPD-D,
speed control and position control
C-SEL
Pn000 /ZCLAMP, SPD-A, After restart Setup
Switching between internal set
n.6 SPD-B, SPD-D,
speed control and torque control
C-SEL
Switching between position con-
n.7 /ZCLAMP, C-SEL
trol and speed control
Switching between torque control
n.9 /ZCLAMP, C-SEL
and speed control
Switching between speed control
n.A with analog references and speed /ZCLAMP
control with zero clamping
Related Parameters
You set the speed at which to apply zero clamping as the zero clamping level (Pn501 or
Pn580). If you set a value that exceeds the maximum speed of the Servomotor, the actual
speed will be limited to the maximum speed of the Servomotor.
• Rotary Servomotors
Zero Clamping Level Speed
Pn501 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 10,000 -1 10 Immediately Setup
1 min
• Linear Servomotors
Zero Clamping Level Speed
Pn580 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 10,000 1 mm/s 10 Immediately Setup
6-26
6.5 Speed Control
6.5.5 /V-CMP (Speed Coincidence Detection) Signal
Note: You can use Pn50E = n.X (/V-CMP (Speed Coincidence Detection Output) Signal Allocation) to allocate
the /V-CMP signal to different output connector pins.
Refer to the following section for details on allocations.
6.1.2 Output Signal Allocations on page 6-8
You can set the speed detection width for the /V-CMP signal in Pn503 (Speed Coincidence
Detection Signal Output Width) for a Rotary Servomotor or in Pn582 (Speed Coincidence
Detection Signal Output Width) for a Linear Servomotor.
• Rotary Servomotors
Speed Coincidence Detection Signal Output Width Speed
Pn503 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 100 1 min-1 10 Immediately Setup
The signal is output when the difference between the reference speed and motor speed is
equal or less than the setting.
If Pn503 is set to 100 and the speed reference is 2,000 min-1, the signal would be output
Example
when the motor speed is between 1,900 min-1 and 2,100 min-1.
Motor speed
Application Functions
Pn503
Speed reference
6
• Linear Servomotors
Speed Coincidence Detection Signal Output Width Speed
Pn582 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 100 1 mm/s 10 Immediately Setup
The signal is output when the difference between the reference speed and motor speed is
equal or less than the setting.
If Pn582 is set to 100 and the speed reference is 2,000 mm/s the signal would be output
Example
when the motor speed is between 1,900 mm/s and 2,100 mm/s.
Motor speed
Pn582
Speed reference
6-27
6.5 Speed Control
6.5.6 Operation Examples for Changing the Motor Direction
Reference voltage
Motor speed
Pn501
SERVOPACK internal (Pn580)
speed reference
Zero clamping
Released Applied Released Applied Released Applied
Note: The soft start function is used for the acceleration/deceleration time of the speed reference.
6-28
6.5 Speed Control
6.5.6 Operation Examples for Changing the Motor Direction
Parameter Settings
You must make the following parameter settings to combine internal set speed control, the
/SPD-D signal, and the /C-SEL signal.
• Set Pn000 = n.X (Control Method Selection) to 4 (Switching between internal set speed
control and speed control).
• Set Pn305 (Soft Start Acceleration Time) to the required acceleration time.
• Set Pn306 (Soft Start Deceleration Time) to the required deceleration time.
• Set Pn50A = n.X (Input Signal Allocation Mode) to 1 (Change the sequence input signal
allocations).
• Set Pn50C = n.X (/SPD-D (Motor Direction) Signal Allocation) to any setting other than
7 (the signal is always active) or 8 (the signal is always inactive).
• Set Pn50C = n.X (/SPD-A (Internal Set Speed Selection Input) Signal Allocation) to 8
(the signal is always inactive).
• Set Pn50C = n.X (/SPD-B (Internal Set Speed Selection Input) Signal Allocation) to 8
(the signal is always inactive).
• Set Pn50C = n.X (/C-SEL (Control Selection Input) Signal Allocation) to any setting
other than 7 (the signal is always active) or 8 (the signal is always inactive).
Speed reference
pattern
Application Functions
0
Analog speed
reference
(input reference
voltage)
OFF: CCW
/SPD-D signal OFF ON OFF ON
ON: CW
6-29
6.6 Position Control
Pn212
/COIN
• Linear Servomotors
SERVOPACK
Force
reference
Speed
reference
Pn109 Pn10A
Feedforward
Feedforward filter time
constant Servomotor
Refer- Refer- Elec-
Position ence ence tronic Smo- Speed Current Power M
reference pulse pulse gear othing Deviation control control amplifier
form input B counter section section
Pn000 Pn000
n A = n.X
Pn200 Pn218 Pn20E Pn216
Position = n.X
control section
Clear signal = n.X Pn210 Pn217
input Current feedback
Speed
conversion
Pn522 (Positioning
Encoder Completed Width)
divided pulse Position
output feedback Speed feedback
Divider ENC
Pn281 Linear
encoder
/COIN
6-30
6.6 Position Control
6.6.1 Basic Settings for Position Control
CW Low level CW
CW and CCW pulse (CN1-7) (CN1-7)
n.1 −
trains, positive logic CCW CCW Low level
(CN1-11) (CN1-11)
PULS PULS
Sign and pulse train, (CN1-7) (CN1-7)
n.5 − SIGN
negative logic. Low level SIGN
(CN1-11) (CN1-11) High level
CW CW
High level
CW and CCW pulse (CN1-7) (CN1-7)
n.6 − CCW CCW
trains, negative logic High level
(CN1-11) (CN1-11)
Application Functions
Selecting an Input Filter
Parameter Meaning When Enabled Classification
n.0 Use the reference input filter 1 for a line-
(default setting) driver signal. (1 Mpps max.)
Use the reference input filter for an open-col-
Pn200 n.1 After restart Setup
lector signal. (200 kpps max.)
Use reference input filter 2 for a line-driver
n.2
signal. (1 to 4 Mpps) 6
6-31
6.6 Position Control
6.6.1 Basic Settings for Position Control
t1 t2
Two-phase pulse trains with
90° phase differential (phases
Phase A
A and B) t1 ≤ 0.1 μs
Maximum reference Phase B t2 ≤ 0.1 μs
–
frequency: 1 Mpps* τ ≥ 0.5 μs
(maximum reference
T
Reverse T-τ ≥ 0.5 μs
Forward reference reference
frequency for open-collector Phase B leads Phase B lags
output: 200 kpps) phase A by 90. phase A by 90.
* The maximum reference frequency for the multipliers before multiplication are as follows:
×1 multiplier: 1 Mpps
×2 multiplier: 1 Mpps
×4 multiplier: 1 Mpps
Released t1≤36 ms
Base block t1 t2 t2≤6 ms
(If Pn506 is set to 0.)
H t3≥40 ms
CN1-11
Sign and
pulse train H L
t3
CN1-7
The interval (t3) between when the servo is turned ON until the pulse train reference is input must be at least
40 ms. If the reference is input in less than 40 ms, the reference pulses may not be received by the SERVO-
PACK.
6-32
6.6 Position Control
6.6.2 CLR (Position Deviation Clear) Signal Function and Settings
Deviation counter
The deviation counter counts the deviation between the reference input pulses and the feedback
Term
pulses from the encoder (i.e., the accumulated pulses).
Application Functions
(default setting) level. (CN1-15) Cleared.
The pulse width of the CLR signal must meet the following condition.
Information
• If Pn200 = n.X is set to 0 or 2, the width of the CLR signal must be at least 250 μs to
reset the deviation counter.
• If Pn200 = n.X is set to 1 or 3, the width of the CLR signal must be at least 20 μs to
reset the deviation counter.
6-33
6.6 Position Control
6.6.3 Reference Pulse Input Multiplication Switching
CAUTION
Always use the /PSELA signal to confirm that the reference pulse input multiplier has been
switched and make sure that there are no position reference pulses before you input a posi-
tion reference.
Unexpected operation may occur if position reference pulses are input before the reference
pulse input multiplier changes.
6-34
6.6 Position Control
6.6.3 Reference Pulse Input Multiplication Switching
Enabled
/PSELA (Reference Pulse
Input Multiplication
Switching Output) Switch Disabled
4 ms max. 4 ms max.
n
Internal status 1 1
(n = Pn218)
CAUTION
If you change the reference pulse input multiplier (Pn218), perform trial operation of the Ser-
vomotor without the machine coupled to the Servomotor shaft to confirm that no problems
will occur in operation before you couple the Servomotor to the machine.
Restrictions
The reference pulse input multiplier will not change during the following operations regardless
of the status of the /PSEL signal.
• Program jogging
Application Functions
• Autotuning without a reference input
6-35
6.6 Position Control
6.6.4 Smoothing Settings
Information Changes to the settings in Pn216 or Pn217 are not applied while the Servomotor is operat-
ing. The changes will be enabled the next time the Servomotor comes to a stop.
The difference between the position reference acceleration/deceleration time constant (Pn216)
and the average position reference movement time (Pn217) is shown below.
Position Reference Acceleration/Deceleration Filter Average Position Reference Movement Filter
Reference pulse Before filter Reference pulse Before filter
frequency frequency
After filter After filter
100%
100%
63.2%
36.8%
Time
Pn216 Pn216 Time
Pn217 Pn217
Reference pulse
Pn217 Before filter
frequency
After filter
100%
–
Pn217
Time
6-36
6.6 Position Control
6.6.5 /COIN (Positioning Completion) Signal
Application Functions
Pn522 Time
Position
deviation
Time
Note: If the parameter is set to a value that is too large, the /COIN signal may be output when the position deviation
is low during a low-speed operation. If that occurs, reduce the setting until the signal is no longer output. 6
6-37
6.6 Position Control
6.6.6 /NEAR (Near) Signal
When
Parameter Description Classification
Enabled
Output the /COIN signal when the absolute value of
n.0
the position deviation is the same or less than the
(default setting) setting of Pn522 (Positioning Completed Width).
Output the /COIN signal when the absolute value of
the position deviation is the same or less than the
n. 1 After
Pn207 setting of Pn522 (Positioning Completed Width) and Setup
restart
the reference after the position reference filter is 0.
Output the /COIN signal when the absolute value of
the position deviation is the same or less than the
n. 2
setting of Pn522 (Positioning Completed Width) and
the reference input is 0.
Note: Normally, set Pn524 to a value that is larger than the setting of Pn522 (Positioning Completed Width).
6-38
6.6 Position Control
6.6.7 Reference Pulse Inhibition Function
Application Functions
To use reference pulse inhibition, set Pn000 = n.X (Control Method Selection) to 1, 5, 7,
8, or B.
Used Input Sig- When Classifica-
Parameter Control Method
nals Enabled tion
n.1 Position control /INHIBIT
/INHIBIT
/SPD-A
Switching between internal set
n.5 /SPD-B
speed control and position control
/SPD-D 6
/C-SEL
Pn000 Switching between position control /INHIBIT After restart Setup
n.7
and speed control /C-SEL
Switching between position control /INHIBIT
n.8
and torque control /C-SEL
Switching between normal position
n.B control and position control with /INHIBIT
reference pulse inhibition
Information Counting reference pulses can be inhibited only for position control.
6-39
6.7 Torque Control
6.7.1 Basic Settings for Torque Control
T-REF 9
D/A
SG 10 Approx. 14 k
0V
6-40
6.7 Torque Control
6.7.2 Adjusting the Torque Reference Offset
300
200
-12 -10 -3 0
Torque reference voltage (V)
Default Setting 1 3 10 12
-100
-200
-300
Setting range
(1.0 V to 10.0 V)
Input voltage range (0 V to 12 V)
Note: You can input a torque reference that exceeds the rated torque, but A.710 (Instantaneous Overload) or A.720
(Continuous Overload) alarms may occur if the reference is maintained for a long time or the motor outputs a
torque that exceeds the rated torque. Refer to the following section for details.
12.2.2 Troubleshooting Alarms on page 12-12
Application Functions
You can adjust the torque reference offset either automatically or manually.
Preparations
The following conditions must be met to automatically adjust the reference offset.
• The parameters must not be write prohibited.
• The servo must be OFF.
• There must not be a position loop or speed loop in the host controller.
6-41
6.7 Torque Control
6.7.2 Adjusting the Torque Reference Offset
Applicable Tools
The following table lists the tools that you can use to automatically adjust the torque reference
offset and the applicable tool functions.
Tool Function Operating Procedure Reference
13.4.8 Autotune Analog (Speed/Torque) Reference Off-
Panel Operator Fn009 set (Fn009) on page 13-18
Σ-7-Series Digital Operator Operating Manual (Manual
Digital Operator Fn009 No.: SIEP S800001 33)
Others − Adjust the Speed
SigmaWin+ Operating Procedure on page 6-42
and Torque Reference Offset
Operating Procedure
Use the following procedure to automatically adjust the torque reference offset.
1. Confirm that the servo is OFF in the SERVOPACK.
2. Input a 0-V reference voltage from the host controller or an external circuit.
Servomotor
SERVOPACK
3. Click the Servo Drive Button in the workspace of the Main Window of the SigmaWin+.
4. Select Adjust the Speed and Torque Reference Offset in the Menu Dialog Box.
The Adjust the Speed and Torque Reference Offset Dialog Box will be displayed.
6-42
6.7 Torque Control
6.7.2 Adjusting the Torque Reference Offset
The value that results from automatic adjustment will be displayed in the New Box.
Note: You cannot automatically adjust the reference offset if a position loop is created with the host controller. Man-
ually adjust the torque reference offset.
This concludes the procedure to automatically adjust the torque reference offset.
Application Functions
Information
initialized.
Preparations
The following conditions must be met to manually adjust the reference offset.
• The parameters must not be write prohibited.
Applicable Tools 6
The following table lists the tools that you can use to manually adjust the torque reference off-
set and the applicable tool functions.
Tool Function Operating Procedure Reference
13.4.10 Manually Adjust Torque Reference Offset
Panel Operator Fn009 (Fn00B) on page 13-19
Σ-7-Series Digital Operator Operating Manual (Manual
Digital Operator Fn009 No.: SIEP S800001 33)
Others − Adjust the Speed
SigmaWin+ Operating Procedure on page 6-44
and Torque Reference Offset
6-43
6.7 Torque Control
6.7.2 Adjusting the Torque Reference Offset
Operating Procedure
Use the following procedure to manually adjust the torque reference offset.
1. Input a 0-V reference voltage from the host controller or an external circuit.
Servomotor
Slight rotation
Servo OFF (when servo is ON)
SERVOPACK
2. Click the Servo Drive Button in the workspace of the Main Window of the SigmaWin+.
3. Select Adjust the Speed and Torque Reference Offset in the Menu Dialog Box.
The Adjust the Speed and Torque Reference Offset Dialog Box will be displayed.
5. Use the +1 and -1 Buttons to adjust the value in the Torque Reference Box to 0.
This concludes the procedure to manually adjust the torque reference offset.
6-44
6.7 Torque Control
6.7.3 Torque Reference Filter Settings
Time Time
Application Functions
/VLT (Speed Limit Detection) Signal
The signal that is output when the motor speed is being limited by the speed limit is described
in the following table.
Type Signal Connector Pin No. Signal Status Meaning
ON (closed) The Servomotor speed is being limited.
Output /VLT Must be allocated. The Servomotor speed is not being lim- 6
OFF (open)
ited.
Note: You must allocate the /VLT signal to use it. Use Pn50F = n.X (/VLT (Speed Limit Detection) Signal Allo-
cation) to allocate the signal to a connector pin. Refer to the following section for details.
6.1.2 Output Signal Allocations on page 6-8
6-45
6.7 Torque Control
6.7.4 Speed Limit during Torque Control
6-46
6.8 Encoder Divided Pulse Output
6.8.1 Encoder Divided Pulse Output Signals
PCO CN1-19
Application Functions
Encoder Divided Pulse Output, These pins output one pulse
Phase C* every Servomotor rotation.
/PCO CN1-20
* Refer to the following section for information on the origin within one encoder rotation.
Relation between Renishaw PLC Incremental Linear Encoders and Encoder Output Pulse Signal from the SER-
VOPACK When Using a RGS20 Scale and RGH22B Sensor Head on page 6-48
• Rotary Servomotor
SERVOPACK Host controller 6
CN2 CN1
Serial PAO
data Conversion of Dividing
ENC
serial data to circuit PBO
pulses (Pn212)
PCO
• Linear Servomotors
SERVOPACK Host controller
CN2 CN1
Linear
encoder
Serial data PAO
Serial Conversion of Dividing
ENC serial data to circuit PBO
Converter Unit pulses (Pn281)
PCO
6-47
6.8 Encoder Divided Pulse Output
6.8.1 Encoder Divided Pulse Output Signals
Phase A Phase A
Phase B Phase B
Phase C Phase C
t t
Note: The pulse width of the origin within one encoder rotation depends on the setting of number of encoder output
pulses (Pn212) or the encoder output resolution (Pn281). It is the same as the width of phase A.
Even for reverse operation (Pn000 = n.1), the output phase form is the same as shown above.
If you use the SERVOPACK’s phase-C pulse output for an origin return, rotate the Servomotor
two or more rotations before you start an origin return. If the Servomotor cannot be rotated two
or more times, perform an origin return operation at a motor speed of 600 min-1 or lower. If the
Important motor speed is higher than 600 min-1, the phase-C pulse may not be output correctly.
When Passing the First Origin Signal (Ref) in the Forward Direction and Returning
after Turning ON the Power Supply
Machine position (forward)
No origin signal (Ref) is output by the incremental linear
encoder. However, a phase-C pulse will be output from the
Origin detection SERVOPACK when the motor moves in the reverse
position direction, because this is the same position from which a
Origin detection phase-C pulse was output when the motor moved in the
position forward direction.
Time
Power ON
The second pulse is half as
Origin signal (Ref) wide as the phase-A pulse.
Phase C
6-48
6.8 Encoder Divided Pulse Output
6.8.1 Encoder Divided Pulse Output Signals
When Passing the First Origin Signal (Ref) in the Reverse Direction and Returning
after Turning ON the Power Supply
Machine position (forward)
No origin signal (Ref) is output by the incremental linear
encoder. However, a phase-C pulse will be output from the
Origin detection SERVOPACK when the motor moves in the forward
position direction, because this is the same position from which a
phase-C pulse was output when the motor moved in the
Origin detection
reverse direction.
position
Time
Power ON
The second pulse is half as
Origin signal (Ref) wide as the phase-A pulse.
Phase C
Application Functions
encoder’s phase-C pulse output position between when Pn081 = n.X is set to 0 (Output
phase-C pulses only in the forward direction) and when it is set to 1 (Output phase-C pulses in
both the forward and reverse directions).
Movement in the forward direction
Pn081 = n.1
Origin
6-49
6.8 Encoder Divided Pulse Output
6.8.1 Encoder Divided Pulse Output Signals
Observe the following precaution if you set Pn081 to n.0 (Output phase-C pulses only in
the forward direction).
When a linear incremental encoder from Magnescale Co., Ltd. is used, the count direction of
the encoder determines how the phase-C pulse (CN1-19 and CN1-20) is output.
Note: The count direction (up or down) of the linear encoder determines whether a phase-C pulse is output. The
output of the pulse does not depend on the setting of the movement direction (Pn000 = n.1).
When First Passing the Origin Signal in the Forward Direction and Returning after
Turning ON the Power Supply
The encoder’s phase-C pulse (CN1-19 and CN1-20) is output when the origin detection posi-
tion is passed for the first time in the forward direction after the power supply is turned ON.
After that, the phase-C pulse is output whenever the origin detection position is passed in the
forward or reverse direction.
Encoder count-up
direction
Time
Power ON
position
Phase-C pulse
output
When First Passing the Origin Signal in the Reverse Direction and Returning after
Turning ON the Power Supply
The encoder’s phase-C pulse (CN1-19 and CN1-20) is not output when the origin detection
position is passed for the first time in the reverse direction after the power supply is turned ON.
However, after the origin detection position is passed in the forward direction and the encoder’s
phase-C pulse is output, it will then also be output when the origin detection point is passed in
the reverse direction.
Encoder count-up
direction
6-50
6.8 Encoder Divided Pulse Output
6.8.1 Encoder Divided Pulse Output Signals
When Using a Linear Encoder with Multiple Origins and First Passing the Origin Posi-
tion in the Forward Direction and Returning after Turning ON the Power Supply
The encoder’s phase-C pulse is output when the origin detection position is passed for the first
time in the forward direction after the power supply is turned ON. After that, the phase-C pulse
is output whenever the origin detection position is passed in the forward or reverse direction.
Encoder count-up The SERVOPACK records the position where
direction the phase-C pulse was output for movement
in the forward direction, and the phase-C
pulse is also output for reverse movement.
Origin 1 detection
position
When Using a Linear Encoder with Multiple Origins and First Passing the Origin Posi-
tion in the Reverse Direction after Turning ON the Power Supply
The encoder’s phase-C pulse is not output when the origin detection position is passed for the
first time in the reverse direction after the power supply is turned ON.
However, after the origin detection position is passed in the forward direction and the encoder’s
phase-C pulse it output, it will then also be output when the origin detection point is passed in
the reverse direction.
Encoder count-up The phase-C pulse is not
direction output.
Origin 1 detection
position
Origin 2 detection
position
Application Functions
Origin 3 detection Time
position
Power ON
Phase-C pulse
output Origin 1 Origin 2 Origin 3 Origin 3
6-51
6.8 Encoder Divided Pulse Output
6.8.2 Setting for the Encoder Divided Pulse Output
The number of pulses from the encoder per rotation are processed inside the SERVOPACK,
divided by the setting of Pn212, and then output.
Set the number of encoder divided output pulses according to the system specifications of the
machine or host controller.
The setting of the number of encoder output pulses is limited by the resolution of the encoder.
Encoder Resolution Upper Limit of Servo-
Setting of the Number
Setting 20 bits 22 bits 24 bits motor Speed for Set
of Encoder Output
Increment (1,048,576 (4,194,304 (16,777,216 Number of Encoder
Pulses [P/Rev]
pulses) pulses) pulses) Output Pulses [min-1]
16 to 16,384 1 6,000
16,386 to 32,768 2 3,000
32,772 to 65,536 4 1,500
65,544 to 131,072 8 750
131,088 to 262,144 16 375
262,176 to 524,288 32 – 187
524,352 to 1,048,576 64 – 93
1,048,704 to 2,097,152 128 – – 46
2,097,408 to 4,194,304 256 – – 23
Note: 1. The setting range of the number of encoder output pulses (Pn212) depends on the resolution of the Servo-
motor encoder. An A.041 alarm (Encoder Output Pulse Setting Error) will occur if the above setting condi-
tions are not met.
Correct setting example: Pn212 can be set to 25,000 [P/Rev].
Incorrect setting example: Pn212 cannot be set to 25,001 (P/Rev) because the setting increment in the
above table is not used.
2. The upper limit of the pulse frequency is approximately 1.6 Mpps. The Servomotor speed will be limited if
the setting of the number of encoder output pulses is too high.
An A.511 alarm (Encoder Output Pulse Overspeed) will occur if the upper limit of the motor speed is
exceeded.
Output example: An output example is given below for the PAO (Encoder Pulse Output Phase
A) signal and the PBO (Encoder Pulse Output Phase B) signal when Pn212 is set to 16 (16
pulses output per revolution).
Setting: 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PAO signal
PBO signal
1 revolution
6-52
6.8 Encoder Divided Pulse Output
6.8.2 Setting for the Encoder Divided Pulse Output
When the linear encoder pitch is 4 μm, the maximum motor speed is limited to 1 m/s
Information
because of the maximum response frequency of the Serial Converter Unit.
If the setting is out of range or does not satisfy the setting conditions, an A.041 alarm
Application Functions
(Encoder Output Pulse Setting Error) will be output. If the motor speed exceeds the upper
limit for the set encoder output resolution, an A.511 alarm (Encoder Output Pulse Overspeed)
will be output.
The upper limit of the encoder output resolution is restricted by the dividing specifications of
the Serial Converter Unit.
Setting Example
Example
Correct setting for a linear encoder pitch of 20 μm and a maximum motor speed of 5 m/s
(Pn385 = 50): Pn281 = 28 (edges/pitch)
Incorrect setting: Pn281 = 29 (edges/pitch) (An A.041 alarm would be output.)
6
Pulse Output Example
Example
When Pn281 = 20 (20-edge output (5-pulse output) per linear encoder pitch)
Phase A
Phase B
6-53
6.9 Internal Set Speed Control
6.9.1 Input Signals for Internal Set Speed Control
• Linear Servomotors
SERVOPACK
6-54
6.9 Internal Set Speed Control
6.9.2 Setting the Control Method to Internal Set Speed Control
* When a Direct Drive Servomotor is connected, the setting unit will automatically be 0.1 min -1.
Note: If you set a value that exceeds the maximum speed of the Servomotor, the actual speed will be limited to the
maximum speed of the Servomotor.
• Linear Servomotors
Application Functions
Internal Set Speed 1 Speed
Pn380 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 10,000 1 mm/s 10 Immediately Setup
Internal Set Speed 2 Speed
Pn381 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 10,000 1 mm/s 20 Immediately Setup
Internal Set Speed 3 Speed
6
Pn382 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 10,000 1 mm/s 30 Immediately Setup
Note: If you set a value that exceeds the maximum speed of the Servomotor, the actual speed will be limited to the
maximum speed of the Servomotor.
6-55
6.9 Internal Set Speed Control
6.9.4 Changing Internal Set Speeds with Input Signals
• Linear Servomotors
Input Signals Motor
Motor Speed
/SPD-D /SPD-A /SPD-B Direction
OFF OFF Stops the motor with an internal speed of 0.
Operates the motor with internal set speed 1, which
OFF ON
is set in Pn380.
OFF Forward Operates the motor with internal set speed 2, which
ON ON
is set in Pn381.
Operates the motor with internal set speed 3, which
ON OFF
is set in Pn382.
OFF OFF Stops the motor with an internal speed of 0.
Operates the motor with internal set speed 1, which
OFF ON
is set in Pn380.
ON Reverse Operates the motor with internal set speed 2, which
ON ON
is set in Pn381.
Operates the motor with internal set speed 3, which
ON OFF
is set in Pn382.
6-56
6.9 Internal Set Speed Control
6.9.4 Changing Internal Set Speeds with Input Signals
An operating example of speed control with the internal set speeds is given below. This exam-
ple combines speed control with the internal set speeds with the soft start function. The shock
that results from speed changes is reduced by using the soft start function.
Motor speed
Speed 3
+SPEED3
The acceleration/deceleration rates
Speed 2 are set in Pn305 and Pn306.
+SPEED2
Speed 1
+SPEED1
Stopped Stopped
0
Stopped
-SPEED1
Speed 1
-SPEED2
Speed 2
-SPEED3
Speed 3
/SPD-A signal
OFF OFF ON ON OFF OFF ON ON OFF
/SPD-B signal
OFF ON ON OFF OFF ON ON OFF OFF
/SPD-D signal
OFF OFF OFF OFF ON ON ON ON
Application Functions
6
6-57
6.10 Selecting Combined Control Methods
6.10.1 Setting Pn000 = n.X (Control Method Selection) to 4, 5, or 6
6-58
6.10 Selecting Combined Control Methods
6.10.1 Setting Pn000 = n.X (Control Method Selection) to 4, 5, or 6
• Linear Servomotors
Input Pins Operation for Setting of Pn000 = n.X
Motor
/SPD-D /SPD-A /SPD-B Direction n.4 n.5 n.6
(CN1-41) (CN1-45) (CN1-46)
OFF OFF Speed control Position control Force control
Operates the motor with internal set speed 1, which is set
OFF ON
in Pn380.
OFF Forward Operates the motor with internal set speed 2, which is set
ON ON
in Pn381.
Operates the motor with internal set speed 3, which is set
ON OFF
in Pn382.
OFF OFF Speed control Position control Force control
Operates the motor with internal set speed 1, which is set
OFF ON
in Pn380.
ON Reverse Operates the motor with internal set speed 2, which is set
ON ON
in Pn381.
Operates the motor with internal set speed 3, which is set
ON OFF
in Pn382.
An example of operation for Pn000 = n.5 (Switching between internal set speed control
and position control) is given below. This example combines speed control with the internal set
speeds with the soft start function. The shock that results from speed changes is reduced by
using the soft start function.
Motor speed
+SPEED3
Decelerating to a stop
+SPEED2
+SPEED1
Application Functions
-SPEED1
-SPEED2
-SPEED3
㨪
㨪
/COIN signal
6
㨪
㨪
Reference pulses
t1
/SPD-A signal
OFF ON ON OFF OFF OFF
/SPD-B signal
ON ON OFF OFF OFF ON
Note: 1. Set t1 so that it is greater than 2 ms. The value of t1 is not affected by whether the soft start function is
used.
2. A maximum delay of 2 ms occurs in reading the /SPD-A and /SPD-B signals.
3. The speed is decelerated with the deceleration time set in Pn306 (Soft Start Deceleration Time), and inter-
nal set speed control is changed to position control after the Servomotor comes to a stop.
The pulse train reference is received after the switch to position control. Always wait until after position
control is started before you input the pulse train reference from the host computer. After position control is
started, the /COIN (Positioning Completion) signal is output. Use the /COIN signal to confirm that the con-
trol method has changed.
6-59
6.10 Selecting Combined Control Methods
6.10.1 Setting Pn000 = n.X (Control Method Selection) to 4, 5, or 6
The operating method for internal set speed control (i.e., the /C-SEL signal is OFF) is given
below.
• Rotary Servomotors
Input Signals Motor
Motor Speed
/SPD-D /SPD-A /SPD-B Direction
OFF OFF Stops the motor with an internal speed of 0.
Operates the motor with internal set speed 1,
OFF ON
which is set in Pn301.
OFF Forward Operates the motor with internal set speed 2,
ON ON
which is set in Pn302.
Operates the motor with internal set speed 3,
ON OFF
which is set in Pn303.
OFF OFF Stops the motor with an internal speed of 0.
Operates the motor with internal set speed 1,
OFF ON
which is set in Pn301.
ON Reverse Operates the motor with internal set speed 2,
ON ON
which is set in Pn302.
Operates the motor with internal set speed 3,
ON OFF
which is set in Pn303.
• Linear Servomotors
Input Signals Motor
Motor Speed
/SPD-D /SPD-A /SPD-B Direction
OFF OFF Stops the motor with an internal speed of 0.
Operates the motor with internal set speed 1,
OFF ON
which is set in Pn380.
OFF Forward Operates the motor with internal set speed 2,
ON ON
which is set in Pn381.
Operates the motor with internal set speed 3,
ON OFF
which is set in Pn382.
OFF OFF Stops the motor with an internal speed of 0.
Operates the motor with internal set speed 1,
OFF ON
which is set in Pn380.
ON Reverse Operates the motor with internal set speed 2,
ON ON
which is set in Pn381.
Operates the motor with internal set speed 3,
ON OFF
which is set in Pn382.
Note: You must allocate the /SPD-D, /SPD-A, and /SPD-B signals to use them. You can use the following parame-
ters to allocate the signal to a terminal.
• Pn50C = n.X (/SPD-D (Motor Direction) Signal Allocation)
• Pn50C = n.X (/SPD-A (Internal Set Speed Selection Input) Signal Allocation)
• Pn50C = n.X (/SPD-B (Internal Set Speed Selection Input) Signal Allocation)
Refer to the following section for details.
6.1.1 Input Signal Allocations on page 6-5
6-60
6.10 Selecting Combined Control Methods
6.10.2 Setting Pn000 = n.X (Control Method Selection) to 7, 8, or 9
Application Functions
6.10.3 Setting Pn000 = n.X (Control Method Selection) to
A or B
You can set Pn000 = n.X (Control Method Selection) to switch between the following
control methods.
• Switching between speed control with analog references and speed control with zero clamp-
ing
• Switching between normal position control and position control with reference pulse inhibition 6
6-61
6.10 Selecting Combined Control Methods
6.10.3 Setting Pn000 = n.X (Control Method Selection) to A or B
6-62
6.11 Selecting Torque Limits
6.11.1 Internal Torque Limits
Application Functions
Pn403 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 800 1%* 800 Immediately Setup
* Set a percentage of the rated motor torque.
Note: If the setting of Pn402 or Pn403 is too low, the torque may be insufficient for acceleration or deceleration of
the Servomotor.
t t
Pn403
6-63
6.11 Selecting Torque Limits
6.11.2 External Torque Limits
• Linear Servomotors
Forward Force Limit Speed Position Force
Pn483 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 800 1%* 30 Immediately Setup
Reverse Force Limit Speed Position Force
Pn484 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 800 1%* 30 Immediately Setup
* Set a percentage of the rated motor force.
Note: If the setting of Pn483 or Pn484 is too low, the force may be insufficient for acceleration or deceleration of the
Servomotor.
t t
Pn484
6-64
6.11 Selecting Torque Limits
6.11.2 External Torque Limits
• Linear Servomotors
If the setting of Pn483 (Forward Force Limit), Pn484 (Reverse Force Limit), Pn404 (Forward
External Force Limit), or Pn405 (Reverse External Force Limit) is too low, the force may be
insufficient for acceleration or deceleration of the Servomotor.
Forward Force Limit Speed Position Force
Pn483 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 800 1%* 30 Immediately Setup
Application Functions
Reverse Force Limit Speed Position Force
Pn484 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 800 1%* 30 Immediately Setup
Forward External Force Limit Speed Position Force
Pn404 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 800 1%* 100 Immediately Setup
Reverse External Force Limit Speed Position Force
Pn405 Setting Range Setting Unit Default Setting When Enabled Classification 6
0 to 800 1%* 100 Immediately Setup
* Set a percentage of the rated motor force.
6-65
6.11 Selecting Torque Limits
6.11.2 External Torque Limits
• Rotary Servomotors
In this example, the Servomotor direction is set to Pn000 = n.0 (Use CCW as the forward
direction).
/P-CL signal
OFF ON
Pn402 Pn402
Speed Speed
Pn404
OFF 0 0
Torque Torque
Pn403 Pn403
/N-CL signal
Pn402 Pn402
Speed Speed
Pn404
ON 0 0
Pn405 Pn405
Torque Torque
Pn403 Pn403
• Linear Servomotors
In this example, the Servomotor direction is set to Pn000 = n.0 (Use the direction in
which the linear encoder counts up as the forward direction).
/P-CL signal
OFF ON
Pn483 Pn483
Speed Speed
Pn404
OFF 0 0
Force Force
Pn484 Pn484
/N-CL signal
Pn483 Pn483
Speed Speed
Pn404
ON 0 0
Pn405 Pn405
Force Force
Pn484 Pn484
6-66
6.11 Selecting Torque Limits
6.11.3 Limiting Torque with an Analog Reference
There is no polarity for the input voltage of the analog voltage reference for the torque limit.
Information
The absolute value of a positive or negative voltage is input, and a torque limit that corre-
sponds to that absolute value is applied in the forward and reverse directions.
• Linear Servomotors
SERVOPACK
Pn483
Application Functions
Pn400 Pn415
T-REF Forward Force Limit
Force limit Force reference input gain T-REF Filter Time Constant (Refer to 6.11.1.)
(Refer to 6.7.1.) (Refer to 6.7.3.)
Pn100
Pn300 Speed
V-REF + +
Speed Speed Reference loop gain Force
– + reference
reference input Input Gain Pn101
(Refer to 6.5.1.) Speed Loop Integral
Time Constant
Pn484
Speed feedback Reverse Force Limit 6
(Refer to 6.11.1.)
There is no polarity for the input voltage of the analog voltage reference for the force limit. The
Information
absolute value of a positive or negative voltage is input, and a force limit that corresponds to
the absolute value of the input voltage is applied in the forward and reverse directions.
6-67
6.11 Selecting Torque Limits
6.11.3 Limiting Torque with an Analog Reference
6-68
6.11 Selecting Torque Limits
6.11.4 Limiting Torque with an External Torque Limit and an Analog Voltage Reference
Note: You cannot use the torque limit of the analog voltage reference during torque control because the analog volt-
age is input with the T-REF (Torque Reference Input) signal.
• Linear Servomotors
Application Functions
SERVOPACK
Pn483
/P-CL signal Forward Force Limit
(Refer to 6.11.1.)
/N-CL signal
Pn400 Pn415 Pn404
T-REF Forward External
Force limit Force reference input gain T-REF Filter Time Constant
Torque Limit
(Refer to 6.7.1.) (Refer to 6.7.3.) (/P-CL signal: ON
Pn300 Pn100 (Refer to 6.11.1.) 6
V-REF Speed Reference + + Speed
Speed Force reference
Input Gain + loop gain
reference input - Pn101
(Refer to 6.5.1.)
Speed Loop Integral
Time Constant Pn484
Pn405
Reverse Force Limit
Reverse External Torque Limit
Speed feedback
(/N-CL signal: ON) (Refer to 6.11.1.) (Refer to 6.11.1.)
Note: You cannot use the force limit of the analog voltage reference during force control because the analog voltage
is input with the T-REF (Torque Reference Input) signal.
6-69
6.11 Selecting Torque Limits
6.11.4 Limiting Torque with an External Torque Limit and an Analog Voltage Reference
/P-CL (Forward External Force Limit) Signal and /N-CL (Reverse Exter-
nal Force Limit) Signal
Type Signal Connector Pin No. Signal Status Meaning
Applies the forward external force limit.
ON (closed) The force is limited to the smallest of the analog
CN1-45 reference or the setting of Pn483 or Pn404.
Input /P-CL
(default setting)
Cancels the forward external force limit.
OFF (open)
The force is limited to the setting of Pn483.
Applies the reverse external force limit.
ON (closed) The force is limited to the smallest of the analog
CN1-46 reference or the setting of Pn484 or Pn405.
Input /N-CL
(default setting)
Cancels the reverse external force limit.
OFF (open)
The force is limited to the setting of Pn484.
Setting the Torque Limit with the External Torque Limit and
an Analog Voltage Reference
To limit the torque with an external input signal and an analog voltage reference, you must set
Pn002 to n.3 (Use T-REF or /N_CL as the torque limit when /P_CL or /N_CL is active).
Parameter Description When Enabled Classification
Use T-REF as the torque limit when /P_CL or
Pn002 n.3 After restart Setup
/N_CL is active.
6-70
6.11 Selecting Torque Limits
6.11.4 Limiting Torque with an External Torque Limit and an Analog Voltage Reference
Related Parameters
The parameters that are related to torque limits with an external torque limit and an analog volt-
age reference are described below.
With the internal torque limits, the torque is always limited. To disable to internal torque limits,
you must set the related parameters (Pn402, Pn403, Pn483, and Pn484) to the maximum val-
ues.
• Rotary Servomotors
Torque Reference Input Gain Speed Position Torque
Setting Range Setting Unit Default Setting When Enabled Classification
Pn400
30
10 to 100 0.1 V Immediately Setup
(rated torque at 3.0 V)
Forward Torque Limit Speed Position Torque
Pn402 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 800 * 800 Immediately Setup
1%
Reverse Torque Limit Speed Position Torque
Pn403 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 800 1%* 800 Immediately Setup
Forward External Torque Limit Speed Position Torque
Pn404 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 800 1%* 100 Immediately Setup
Reverse External Torque Limit Speed Position Torque
Pn405 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 800 1%* 100 Immediately Setup
T-REF Filter Time Constant Speed Position Torque
Pn415 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 65,535 0.01 ms 0 Immediately Setup
Application Functions
* Set a percentage of the motor rated torque.
• Linear Servomotors
Force Reference Input Gain Speed Position Force
Setting Range Setting Unit Default Setting When Enabled Classification
Pn400
30
10 to 100 0.1 V Immediately Setup
(rated force at 3.0 V)
Forward Force Limit Speed Position Force
Pn483 Setting Range Setting Unit Default Setting When Enabled Classification 6
0 to 800 1%* 30 Immediately Setup
Reverse Force Limit Speed Position Force
Pn484 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 800 * 30 Immediately Setup
1%
Forward External Force Limit Speed Position Force
Pn404 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 800 1%* 100 Immediately Setup
Reverse External Force Limit Speed Position Force
Pn405 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 800 1%* 100 Immediately Setup
T-REF Filter Time Constant Speed Position Force
Pn415 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 65,535 0.01 ms 0 Immediately Setup
* Set a percentage of the rated motor force.
6-71
6.11 Selecting Torque Limits
6.11.5 /CLT (Torque Limit Detection) Signal
6-72
6.12 Absolute Encoders
Application Functions
A battery is not required.
• Parameter Settings When Using a Multiturn Absolute Encoder
Parameter Meaning When Enabled Classification
n.0 Use the encoder as a multiturn absolute encoder.
(default setting) A battery is required.
Use the encoder as an incremental encoder.
Pn002 n.1 After restart Setup
A battery is not required.
n.2
Use the encoder as a single-turn absolute encoder. 6
A battery is not required.
• Parameter Settings When Using a Batteryless Multiturn Absolute Encoder
Parameter Meaning When Enabled Classification
Use the encoder as a batteryless multiturn absolute
n.0
encoder.
(default setting)
A battery is not required.
Pn002 Use the encoder as an incremental encoder. After restart Setup
n.1
A battery is not required.
Use the encoder as a single-turn absolute encoder.
n.2
A battery is not required.
NOTICE
Install a battery at either the host controller or on the Encoder Cable.
If you install batteries both at the host controller and on the Encoder Cable at the same time, you
will create a loop circuit between the batteries, resulting in a risk of damage or burning.
6-73
6.12 Absolute Encoders
6.12.1 Connecting an Absolute Encoder
BAT(+) 3
BAT(-) 4 Applicable Line Receiver: SN75ALS175 or
MC3486 manufactured
by Texas Instruments
or the equivalent
+ - *3 Connector
Battery shell
R (terminating resistance): 220 Ω to 470 Ω
(Shell) Encoder Cable Connector
with a Battery Case shell
*1. The absolute encoder pin numbers for wiring the connector depend on the Servomotor that you use.
6-74
6.12 Absolute Encoders
6.12.3 Output Ports for the Position Data from the Absolute Encoder
6.12.3 Output Ports for the Position Data from the Absolute
Encoder
You can read the position data of the absolute encoder from the PAO, PBO, and PCO (Encoder
Divided Pulse Output) signals and the PSO (Absolute Encoder Position Output) signal.
The output method and timing for the position data of the absolute encoder are different in each case.
Serial PAO
ENC data Conversion of Dividing
serial data to PBO
circuit
pulses (Pn212) PCO
Signal Contents
Signal Status
When Using an Absolute Encoder
First signal Multiturn data position within one rotation (pulse train)
PAO
During normal operation Incremental pulses
First signal Position within one rotation (pulse train)
PBO
During normal operation Incremental pulses
PCO Always Origin pulse
The PAO (Encoder Divided Pulse Output) signal outputs the position data from the absolute encoder
after the control power supply is turned ON. There are two methods that you can use to output the
Application Functions
position data from the absolute encoder: Using the SEN (Absolute Data Request) signal and not using
the SEN signal.
The position data of the absolute encoder is the current stop position. The absolute encoder outputs
the multiturn data with the specified protocol. The absolute encoder outputs the position within one
rotation as a pulse train. It then outputs pulses as an incremental encoder (incremental operation sta-
tus).
The host controller must have a reception circuit (e.g., UART) for the position data from the absolute
encoder. The pulse counter at the host controller will not count pulses when the multiturn data (com-
munications message) is input because only phase A is input. Counting starts from the position of the 6
absolute encoder within one rotation.
The output circuits for the PAO, PBO, and PCO signals use line drivers. Refer to the following section
for details on line drivers.
4.5.4 I/O Circuits on page 4-44
6-75
6.12 Absolute Encoders
6.12.4 Reading the Position Data from the Absolute Encoder
Information To use the default allocation of the SEN signal and to change the default settings of other I/O
signals (Pn50A = n.1), set Pn515 to n.8 (Active when 5 V is input to CN1-4).
Reading the Position Data from the Absolute Encoder without Using the
SEN Signal
Set Pn50A to n.1 and set Pn515 to n.7 (The signal is always active).
Refer to the following sections for details on the parameters.
14.1 List of Parameters on page 14-2
High level:
Approx. 1 mA
0.1 μF
Equivalent to 7406 2 4.7 kΩ
0V SG 0V
6-76
6.12 Absolute Encoders
6.12.4 Reading the Position Data from the Absolute Encoder
150 Ω 4.7 kΩ
Approx. 9 mA
ON:
1.5 V max. 0V
Application Functions
5 V max. 180 Ω to 470 Ω
Tr1
6
VF = 1.5 V to 1.8 V
6-77
6.12 Absolute Encoders
6.12.4 Reading the Position Data from the Absolute Encoder
ALM signal
No alarm
/S-RDY signal
OFF ON
/S-ON signal
OFF ON
PAO signal Undefined. Multiturn data Position within one rotation Incremental pulses
(incremental pulses)
90 ms
5 s max. 50 ms typ. Approx. 15 ms T*2
1 ms to 3 ms
*1. When you turn OFF the control power supply, turn OFF the SEN signal.
*2. The pulse output time T for the position of the absolute encoder within one rotation depends on the setting of Pn212
(Number of Encoder Output Pulses). Refer to the following table.
Calculation of the Pulse Output Speed Calculation of the Pulse Output Time T
Setting of Pn212 for the Position of the Absolute for the Position of the Absolute
Encoder within One Rotation Encoder within One Rotation
16 to 16,384 680 × Pn212/16,384 [kpps] 25 ms max.
16,386 to 32,768 680 × Pn212/32,768 [kpps] 50 ms max.
32,722 to 65,536 680 × Pn212/65,536 [kpps] 100 ms max.
65,544 to 131,072 680 × Pn212/131,072 [kpps] 200 ms max.
131,088 to 262,144 680 × Pn212/262,144 [kpps] 400 ms max.
262,176 to 524,288 680 × Pn212/524,288 [kpps] 800 ms max.
524,352 to 1,048,576 680 × Pn212/1,048,576 [kpps] 1,600 ms max.
1,048,704 to 2,097,152 680 × Pn212/2,097,152 [kpps] 3,200 ms max.
2,097,408 to 4,194,304 680 × Pn212/4,194,304 [kpps] 6,400 ms max.
• Maintain the SEN signal at the high level for at least 1.3 seconds when you turn it OFF before you
turn it ON again, as shown in the following figure.
SEN signal
Important
1.3 s min.
15 ms min.
• The SEN signal is not acknowledged while the servo is ON.
6-78
6.12 Absolute Encoders
6.12.4 Reading the Position Data from the Absolute Encoder
ON
Control power
supply OFF
ON
Main circuit
power supply OFF
ALM signal
No alarm
/S-RDY signal
OFF ON
/S-ON signal
OFF ON
PAO signal Undefined. Multiturn Position within one rotation Incremental pulses
data (incremental pulses)
Application Functions
90 ms
5 s max. 50 ms typ. Approx. 15 ms T*
1 ms to 3 ms
* The pulse output time T for the position of the absolute encoder within one rotation depends on the setting of Pn212
(Number of Encoder Output Pulses). Refer to the following table.
Calculation of the Pulse Output Speed Calculation of the Pulse Output Time T
Setting of Pn212 for the Position of the Absolute for the Position of the Absolute
Encoder within One Rotation Encoder within One Rotation
16 to 16,384 680 × Pn212/16,384 [kpps] 25 ms max. 6
16,386 to 32,768 680 × Pn212/32,768 [kpps] 50 ms max.
32,722 to 65,536 680 × Pn212/65,536 [kpps] 100 ms max.
65,544 to 131,072 680 × Pn212/131,072 [kpps] 200 ms max.
131,088 to 262,144 680 × Pn212/262,144 [kpps] 400 ms max.
262,176 to 524,288 680 × Pn212/524,288 [kpps] 800 ms max.
524,352 to 1,048,576 680 × Pn212/1,048,576 [kpps] 1,600 ms max.
1,048,704 to 2,097,152 680 × Pn212/2,097,152 [kpps] 3,200 ms max.
2,097,408 to 4,194,304 680 × Pn212/4,194,304 [kpps] 6,400 ms max.
6-79
6.12 Absolute Encoders
6.12.5 Transmission Specifications
6-80
6.12 Absolute Encoders
6.12.6 Calculating the Current Position in Machine Coordinates
Machine coordinate
-1 ±0 +1 +2
Value of
multiturn data
M×R PO
PS PE PM
Application Functions
M − −
absolute encoder
PO Position of the current position within one rotation
Encoder output pulses
Position data of the absolute encoder when (encoder pulses x setting Encoder pulses
PS of Pn212)
absolute encoder was reset
Multiturn data of the absolute encoder when
MS − −
absolute encoder was reset
Position of the absolute encoder within one
PS’ Encoder output pulses
rotation when absolute encoder was reset (encoder pulses x setting
of Pn212)
Encoder pulses
6
PM Current position in machine coordinate system
R Number of encoder pulses per revolution Setting of Pn212 Encoder resolution
PM = PE - PS PM = PE - PS
Calculations for Reverse Rotation Mode (Pn000 = n.1) PE = -M × R + PO PE = -M × R - PO
PS = MS × R + PS PS = MS × R - PS’
Information If you are using a Rotary Servomotor, you must reset the absolute encoder. Refer to the following
section for information on resetting the absolute encoder.
5.17 Resetting the Absolute Encoder on page 5-53
6-81
6.12 Absolute Encoders
6.12.7 Alarm Output from Output Ports for the Position Data from the Absolute Encoder
6.12.7 Alarm Output from Output Ports for the Position Data
from the Absolute Encoder
Any alarm detected by the SERVOPACK is transmitted as alarm information to the host control-
ler with the PAO (Encoder Divided Pulse Output) signal when the SEN (Absolute Data Request)
signal turns OFF.
ALM signal
n:m
Gear
Servomotor
Because the turntable moves in only one direction, the upper limit to the number of rotations
that can be counted by an absolute encoder will eventually be exceeded.
The multiturn limit is used in cases like this to prevent fractions from being produced by the
integer ratio of the number of Servomotor rotations and the number of turntable rotations.
For a machine with a ratio of n:m between the number of Servomotor rotations and the number
of turntable rotations, as shown above, the value of m minus 1 will be the setting for the multi-
turn limit setting (Pn205).
Multiturn limit (Pn205) = m − 1
If m = 100 and n = 3 (i.e., the turntable rotates three times for each 100 Servomotor rotations),
the relationship between the number of Servomotor rotations and the number of turntable rota-
tions would be as shown below.
Set Pn205 to 99.
6-82
6.12 Absolute Encoders
6.12.8 Multiturn Limit Setting
Pn205 = 100 − 1 = 99
Multiturn data
7
6
5
Setting of Pn205 = 99
4 Multiturn data
3
2
50
1
0
100 200 300 0
Number of Servomotor rotations
Application Functions
Default Setting Not Default Setting
+32,767
Setting of Pn205
Reverse Reverse
Forward
Forward
Multiturn data
0
Multiturn data
0 Number of
Number of
rotations rotations
-32,768
6
The multiturn data will always be 0 in the following cases. It is not necessary to reset the
Information
absolute encoder in these cases.
• When you use a single-turn absolute encoder
• When the encoder is set to be used as a single-turn absolute encoder (Pn002 = n.2)
Absolute encoder-related alarms (A.810 and A.820) will not occur.
6-83
6.12 Absolute Encoders
6.12.9 Multiturn Limit Disagreement Alarm (A.CC0)
Applicable Tools
The following table lists the tools that you can use to set the multiturn limit and the applicable
tool functions.
Tool Function Operating Procedure Reference
13.4.18 Multiturn Limit Setting after Multiturn Limit Dis-
Panel Operator Fn013 agreement Alarm (Fn013) on page 13-26
Σ-7-Series Digital Operator Operating Manual (Manual
Digital Operator Fn013 No.: SIEP S800001 33)
Encoder Setting − Multi-turn
SigmaWin+ Operating Procedure on page 6-84
Limit Setup
Operating Procedure
Use the following procedure to adjust the multiturn limit setting.
1. Click the Servo Drive Button in the workspace of the Main Window of the SigmaWin+.
6-84
6.12 Absolute Encoders
6.12.9 Multiturn Limit Disagreement Alarm (A.CC0)
Application Functions
7. Turn the power supply to the SERVOPACK OFF and ON again.
An A.CC0 alarm (Multiturn Limit Disagreement) will occur because setting the multiturn limit in the
Servomotor is not yet completed even though the setting has been changed in the SERVOPACK.
6-85
6.12 Absolute Encoders
6.12.9 Multiturn Limit Disagreement Alarm (A.CC0)
6-86
6.13 Absolute Linear Encoders
6.13.1 Connecting an Absolute Linear Encoder
Application Functions
the SERVOPACK, and the host controller.
4.4.3 Wiring the SERVOPACK to the Encoder on page 4-26
4.5.3 I/O Signal Wiring Examples on page 4-38
When the SERVOPACK sends the position data, it sends the upper 16-bit data (with sign) separately
from the lower 20-bit data.
6-87
6.13 Absolute Linear Encoders
6.13.3 Output Ports for the Position Data from the Absolute Linear Encoder
6.13.3 Output Ports for the Position Data from the Absolute
Linear Encoder
You can read the position data of the absolute linear encoder from the PAO, PBO, and PCO (Encoder
Divided Pulse Output) signals and the PSO (Absolute Encoder Position Output) signal.
The output method and timing for the position data of the absolute linear encoder are different in each
case.
Serial PAO
ENC data Conversion of Dividing
serial data to circuit PBO
pulses (Pn281) PCO
Signal Contents
Signal Status
When Using an Absolute Linear Encoder
Upper 16-bit data (with sign)
First signal
PAO Lower 20-bit data (pulse train)
During normal operation Incremental pulses
First signal Lower 20-bit data (pulse train)
PBO
During normal operation Incremental pulses
PCO Always Origin pulse
The PAO (Encoder Divided Pulse Output) signal outputs the position data from the absolute lin-
ear encoder after the control power supply is turned ON. The SENS_ON (Turn ON Encoder)
command is used to output the position data from the absolute linear encoder.
The position data of the absolute linear encoder is the current stop position. The absolute linear
encoder outputs the upper 16-bit data (with sign) according to the specified protocol. The absolute
encoder outputs the lower 20-bit data as a pulse train. It then outputs pulses as an incremental linear
encoder (incremental operation status).
The host controller must have a reception circuit (e.g., UART) for the position data from the absolute
linear encoder. The pulse counter at the host controller will not count pulses when the upper 16-bit
data (with sign) (communications message) is input because only phase A is input.
The output circuits for the PAO, PBO, and PCO signals use line drivers. Refer to the following section
for details on line drivers.
4.5.4 I/O Circuits on page 4-44
6-88
6.13 Absolute Linear Encoders
6.13.4 Reading the Position Data from the Absolute Linear Encoder
Information To use the default allocation of the SEN signal and to change the default settings of other I/O
signals (Pn50A = n.1), set Pn515 to n.8 (Active when 5 V is input to CN1-4).
Reading the Position Data from the Absolute Linear Encoder without
Using the SEN Signal
Set Pn50A to n.1 and set Pn515 to n.7 (The signal is always active).
Refer to the following sections for details on the parameters.
14.1 List of Parameters on page 14-2
Application Functions
Connecting the SEN (Absolute Data Request) Signal
Allocating the SEN Signal to CN1-4
Type Signal Connector Pin No. Signal Status Meaning
Does not request the position data from the absolute
OFF (open) linear encoder. (This is the status after the power sup-
Input SEN CN1-4 ply is turned ON.) 6
Requests the position data from the absolute linear
ON (closed)
encoder.
Circuit Example When the SEN Signal Is Allocated to CN1-4
Host controller SERVOPACK
CN1
+5 V
SEN 4 100 Ω
High level:
Approx. 1 mA
0.1 μF
Equivalent to 7406 2 4.7 kΩ
0V SG 0V
6-89
6.13 Absolute Linear Encoders
6.13.4 Reading the Position Data from the Absolute Linear Encoder
150 Ω 4.7 kΩ
Approx. 9 mA
ON:
1.5 V max. 0V
Tr1
VF = 1.5 V to 1.8 V
6-90
6.13 Absolute Linear Encoders
6.13.4 Reading the Position Data from the Absolute Linear Encoder
/S-RDY signal
OFF ON
/S-ON signal
OFF ON
PAO signal Undefined. Upper 16-bit position Lower 20-bit position data Incremental pulses
data (with sign) (incremental pulses)
90 ms
Application Functions
5 s max. 50 ms typ. Approx. 15 ms 400 ms max.
1 ms to 3 ms
* When you turn OFF the control power supply, turn OFF the SEN signal.
• Maintain the SEN signal at the high level for at least 1.3 seconds when you turn it OFF before you
turn it ON again, as shown in the following figure.
SEN signal
Important
15 ms min.
• The SEN signal is not acknowledged while the servo is ON.
6-91
6.13 Absolute Linear Encoders
6.13.4 Reading the Position Data from the Absolute Linear Encoder
ON
Control power
supply OFF
ON
Main circuit
power supply OFF
ALM signal
No alarm
/S-RDY signal
OFF ON
/S-ON signal
OFF ON
PAO signal Undefined. Upper 16-bit position Lower 20-bit position data Incremental pulses
data (with sign) (incremental pulses)
90 ms
5 s max. 50 ms typ. Approx. 15 ms 400 ms max.
1 ms to 3 ms
6-92
6.13 Absolute Linear Encoders
6.13.5 Transmission Specifications
Application Functions
Data Format of PAO Signal
As shown below, the message format consists of eight characters: “P,” the sign, the 5-digit upper 15-
bit position data, and “CR” (which indicates the end of the message).
P
+ or −
0 to 9
0 to 9
Upper 15 bits
0 to 9
of position data
0 to 9
0 to 9 6
CR
6-93
6.13 Absolute Linear Encoders
6.13.6 Calculating the Current Position in Machine Coordinates
Machine coordinate
Origin of absolute
linear encoder
0 1 2 3
Value of upper
16-bit data
MO × R PO
(with sign)
PS PE
MS × R PS’ PM
Setting or Unit
Symbol Meaning Encoder Divided Pulse Absolute Encoder
Output (PAO and PBO) Position Output (PSO)
Signals Signal
Position data for the current position of the Encoder Output Resolu-
PE Encoder pulses
absolute linear encoder tion (Pn281)
Upper 16 bits (with sign) of the position data for
MO − −
the current position of the absolute linear encoder
Lower 20 bits of the position data for the current
PO
position of the absolute linear encoder Encoder Output Resolu- Encoder pulses
tion (Pn281)
PS Position data of the origin
Upper 16 bits (with sign) of the position data of the
MS − −
origin
Continued on next page.
6-94
6.13 Absolute Linear Encoders
6.13.7 Alarm Output from the Output Ports for the Position Data from the Absolute Linear Encoder
Information If you are using a Linear Servomotor, you do not need to reset the absolute linear encoder to
define the origin. (Some absolute linear encoders also allow you to set any position as the origin.)
6.13.7 Alarm Output from the Output Ports for the Position
Data from the Absolute Linear Encoder
Any alarm detected by the SERVOPACK is transmitted as alarm information to the host control-
ler with the PAO (Encoder Divided Pulse Output) signal when the SEN (Absolute Data Request)
signal turns OFF.
ALM signal
Application Functions
SEN signal ON OFF
6-95
6.14 Software Reset
6.14.1 Preparations
6.14.1 Preparations
Always check the following before you perform a software reset.
• The servo must be OFF.
• The motor must be stopped.
1. Click the Servo Drive Button in the workspace of the Main Window of the SigmaWin+.
6-96
6.14 Software Reset
6.14.3 Operating Procedure
Click the Cancel Button to cancel the software reset. The Main Window will return.
Application Functions
nect the SigmaWin+ from the SERVOPACK, and then connect it again.
6-97
6.15 Initializing the Vibration Detection Level
6.15.1 Preparations
• Linear Servomotors
Vibration detection level (Pn384 [mm/s]) Vibration detection sensitivity (Pn311 [%])
Detection level =
100
Use this function only if A.520 or A.911 alarms are not output at the correct times when vibra-
tion is detected with the default vibration detection level (Pn312 or Pn384).
There will be discrepancies in the detection sensitivity for vibration alarms and warnings
depending on the condition of your machine. If there is a discrepancy, use the above formula to
adjust Pn311 (Vibration Detection Sensitivity).
Vibration Detection Sensitivity Speed Position Torque
Pn311 Setting Range Setting Unit Default Setting When Enabled Classification
50 to 500 1% 100 Immediately Tuning
1. Vibration may not be detected because of unsuitable servo gains. Also, not all kinds of
Information
vibrations can be detected.
2. Set a suitable moment of inertia ratio (Pn103). An unsuitable setting may result in falsely
detecting or not detecting vibration alarms or vibration warnings.
3. To use this function, you must input the actual references that will be used to operate your
system.
4. Execute this function under the operating conditions for which you want to set the vibra-
tion detection level.
5. Execute this function while the Servomotor is operating at 10% of its maximum speed or
faster.
6.15.1 Preparations
Always check the following before you initialize the vibration detection level.
• The parameters must not be write prohibited.
• The test without a motor function must be disabled (Pn00C = n.0).
6-98
6.15 Initializing the Vibration Detection Level
6.15.2 Applicable Tools
1. Click the Servo Drive Button in the workspace of the Main Window of the SigmaWin+.
3. Select Pn311: Vibration Detection Sensitivity and Pn310: Vibration Detection Selec-
tions and then click the Detection Start Button.
A setting execution standby mode will be entered.
Application Functions
6
6-99
6.15 Initializing the Vibration Detection Level
6.15.3 Operating Procedure
The newly set vibration detection level will be displayed and the value will be saved in the SERVO-
PACK.
6-100
6.15 Initializing the Vibration Detection Level
6.15.4 Related Parameters
Application Functions
6
6-101
6.16 Adjusting the Motor Current Detection Signal Offset
6.16.1 Automatic Adjustment
Execute the automatic offset adjustment if the torque ripple is too large when compared with
other SERVOPACKs.
Important
The offset does not use a parameter, so it will not change even if the parameter settings are
Information
initialized.
Preparations
Always check the following before you automatically adjust the motor current detection signal
offset.
• The parameters must not be write prohibited.
• The servo must be in ready status.
• The servo must be OFF.
Applicable Tools
The following table lists the tools that you can use to automatically adjust the offset and the
applicable tool functions.
Tool Function Operating Procedure Reference
13.4.13 Autotune Motor Current Detection Signal Off-
Panel Operator Fn00E set (Fn00E) on page 13-21
Σ-7-Series Digital Operator Operating Manual (Manual
Digital Operator Fn00E No.: SIEP S800001 33)
Others − Adjust the Motor
SigmaWin+ Operating Procedure on page 6-102
Current Detection Offsets
Operating Procedure
Use the following procedure to automatically adjust the motor current detection signal offset.
1. Click the Servo Drive Button in the workspace of the Main Window of the SigmaWin+.
2. Select Adjust the Motor Current Detection Signal Offsets in the Menu Dialog Box.
The Adjust the Motor Current Detection Signal Offsets Dialog Box will be displayed.
6-102
6.16 Adjusting the Motor Current Detection Signal Offset
6.16.1 Automatic Adjustment
4. Click the Automatic Adjustment Tab in the Adjust the Motor Current Detection Signal
Offsets Dialog Box.
Application Functions
5. Click the Adjust Button.
The values that result from automatic adjustment will be displayed in the New Boxes.
This concludes the procedure to automatically adjust the motor current detection signal offset.
6-103
6.16 Adjusting the Motor Current Detection Signal Offset
6.16.2 Manual Adjustment
If the offset is incorrectly adjusted with this function, the Servomotor characteristics may be
adversely affected.
Observe the following precautions when you manually adjust the offset.
Important • Operate the Servomotor at a speed of approximately 100 min-1.
• Adjust the offset while monitoring the torque reference with the analog monitor until the ripple is
minimized.
• Adjust the offsets for the phase-U current and phase-V current of the Servomotor so that they
are balanced. Alternately adjust both offsets several times.
The offset does not use a parameter, so it will not change even if the parameter settings are
Information
initialized.
Preparations
Always check the following before you manually adjust the motor current detection signal off-
set.
• The parameters must not be write prohibited.
Applicable Tools
The following table lists the tools that you can use to manually adjust the offset and the applica-
ble tool functions.
Tool Function Operating Procedure Reference
13.4.14 Manually Adjust Motor Current Detection Sig-
Panel Operator Fn00F nal Offset (Fn00F) on page 13-22
Σ-7-Series Digital Operator Operating Manual (Man-
Digital Operator Fn00F ual No.: SIEP S800001 33)
Others − Adjust the Motor
SigmaWin+ Operating Procedure on page 6-104
Current Detection Offsets
Operating Procedure
Use the following procedure to manually adjust the motor current detection signal offset.
2. Click the Servo Drive Button in the workspace of the Main Window of the SigmaWin+.
3. Select Adjust the Motor Current Detection Signal Offsets in the Menu Dialog Box.
The Adjust the Motor Current Detection Signal Offsets Dialog Box will be displayed.
6-104
6.16 Adjusting the Motor Current Detection Signal Offset
6.16.2 Manual Adjustment
5. Click the Manual Adjustment Tab in the Adjust the Motor Current Detection Signal Off-
sets Dialog Box.
6. Set the Channel Box in the Motor Current Detection Offset Area to U-phase.
7. Use the +1 and -1 Buttons to adjust the offset for phase U.
Change the offset by about 10 in the direction that reduces the torque ripple.
Adjustment range: -512 to +511
8. Set the Channel Box in the Motor Current Detection Offset Area to V-phase.
9. Use the +1 and -1 Buttons to adjust the offset for phase V.
Change the offset by about 10 in the direction that reduces the torque ripple.
Application Functions
10. Repeat steps 6 to 9 until the torque ripple cannot be decreased any further regardless of
whether you increase or decrease the offsets.
11. Reduce the amount by which you change the offsets each time and repeat steps 6 to 9.
This concludes the procedure to manually adjust the motor current detection signal offset.
6-105
6.17 Forcing the Motor to Stop
6.17.1 FSTP (Forced Stop Input) Signal
CAUTION
To prevent accidents that may result from contact faults or disconnections, use a normally
closed switch for the Forced Stop Input signal.
6-106
6.17 Forcing the Motor to Stop
6.17.2 Stopping Method Selection for Forced Stops
Application Functions
Operating speed
Actual deceleration time = × Deceleration time (Pn30A)
Maximum speed
Operating speed
Actual 6
deceleration time
Pn30A
6-107
6.17 Forcing the Motor to Stop
6.17.3 Resetting Method for Forced Stops
6-108
6.18 Overheat Protection
6.18.1 Connecting the Overheat Protection Input (TH) Signal
Application Functions
6.18.2 Overheat Protection Selection
The overheat protection function is selected with Pn61A = n.X (Overheat Protection
Selections).
Parameter Meaning When Enabled Classification
n.0
Disable overheat protection.
(default setting)
Use overheat protection in the Yaskawa Linear
6
n.1
Servomotor.*
Pn61A Monitor a negative voltage input from a sensor After restart Setup
n.2 attached to the machine and use overheat pro-
tection.
Monitor a positive voltage input from a sensor
n.3 attached to the machine and use overheat pro-
tection.
* The SGLFW2 is the only Yaskawa Linear Servomotor that supports this function.
6-109
6.18 Overheat Protection
6.18.2 Overheat Protection Selection
• If the overheat protection input signal line is disconnected or short-circuited, an A.862 alarm
will occur.
• If you set Pn61A to n.1 (Use overheat protection in the Yaskawa Linear Servomotor), the
Important parameters in the Servomotor are enabled and the following parameters are disabled.
• Overheat Alarm Level (Pn61B)
• Overheat Warning Level (Pn61C)
• Overheat Alarm Filter Time (Pn61D)
• When Pn61A is set to n.2, an A.862 alarm will occur if the overheat protection input signal
line is disconnected or short-circuited.
• When Pn61A is set to n.3, an A862 alarm will not occur if the overheat protection input signal
Important line is disconnected or short-circuited. To ensure safety, we recommend that you connect the
external circuits so that you can use a negative voltage input for the overheat protection input (an
analog voltage input).
6-110
Trial Operation and
Actual Operation
7
This chapter provides information on the flow and proce-
dures for trial operation and convenient functions to use
during trial operation.
7.4 Trial Operation from the Host Controller for the Servomotor without a Load . . 7-10
7.4.1 Preparing the Servomotor for Trial Operation . . 7-11
7.4.2 Trial Operation for Speed Control . . . . . . . . . . . 7-13
7.4.3 Trial Operation for Position Control from the
Host Controller with the SERVOPACK Used
for Speed Control . . . . . . . . . . . . . . . . . . . . . . . 7-14
7.4.4 Trial Operation for Position Control . . . . . . . . . . 7-15
7.5 Trial Operation with the Servomotor Connected to the Machine . . 7-17
7.5.1 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
7.5.2 Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
7.5.3 Operating Procedure . . . . . . . . . . . . . . . . . . . . . 7-18
7-2
7.1 Flow of Trial Operation
7.1.1 Flow of Trial Operation for Rotary Servomotors
• Trial Operation
Step Meaning Reference
Trial Operation for the Servomotor without
a Load
To power
supply
1 7.3 Trial Operation for the Servomotor without a Load on
page 7-7
Secure the motor flange to the
machine. Do not connect the
motor shaft to the load shaft.
To power CN1
supply To host controller
7.4 Trial Operation from the Host Controller for the Servo-
2 motor without a Load on page 7-10
Secure the motor flange to the
machine. Do not connect the
motor shaft to the load shaft.
To power CN1
supply To host controller
3 7.5 Trial Operation with the Servomotor Connected to the
Machine on page 7-17
Secure the motor flange to the
machine, and connect the
motor shaft to the load shaft
with a coupling or other means.
7-3
7.1 Flow of Trial Operation
7.1.2 Flow of Trial Operation for Linear Servomotors
No. of Parameter to
Step Description Remarks Reference
Set
Set this parameter only if
Linear Encoder
5-1 Pn282 you are using a Serial Con- page 5-20
Scale Pitch
verter Unit.
Writing Parameters Set this parameter only if
5-2 – to the Linear Servo- you are not using a Serial page 5-21
motor Converter Unit.
Motor Phase
5 5-3 Pn080 = n.X Sequence Selec- – page 5-25
tion
Polarity Sensor
5-4 Pn080 = n.X – page 5-27
Selection
This step is necessary only
5-5 – Polarity Detection for a Linear Servomotor with page 5-28
a Polarity Sensor.
Pn50A = n.X
Overtravel Signal
5-6 and Pn50B = – page 5-32
Allocations
n.X
5-7 Pn483, Pn484 Force Control – page 6-63
Setting the Origin of the Absolute Linear 5.18.1 Setting the Origin of the Absolute Linear Encoder on
6
Encoder page 5-56
7-4
7.1 Flow of Trial Operation
7.1.2 Flow of Trial Operation for Linear Servomotors
• Trial Operation
Step Meaning Reference
Trial Operation for the Servomotor without a
Load
To power
supply
To power CN1
supply To host controller
7.4 Trial Operation from the Host Controller for the Servo-
7
To power CN1
supply To host controller
7-5
7.2 Inspections and Confirmations before Trial Operation
BK
AC DC 24 VDC
7-6
7.3 Trial Operation for the Servomotor without a Load
7.3.1 Preparations
CAUTION
During jogging, the overtravel function is disabled. Consider the range of motion of your
machine when you jog the Servomotor.
The tuning-less function is enabled as the default setting. When the tuning-less function is
enabled, gain will increase and vibration may occur if the Servomotor is operated with no load. If
Important vibration occurs, disable the tuning-less function (Pn170 = n.0).
7.3.1 Preparations
Always check the following before you execute jogging.
• The parameters must not be write prohibited.
• The main circuit power supply must be ON.
• There must be no alarms.
• There must be no hard wire base block (HWBB).
7-7
7.3 Trial Operation for the Servomotor without a Load
7.3.2 Applicable Tools
• Linear Servomotors
Jogging Speed Speed Position Force
Pn383 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 10,000 1 mm/s 50 Immediately Setup
Soft Start Acceleration Time Speed
Pn305 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 10,000 1 ms 0 Immediately Setup
Soft Start Deceleration Time Speed
Pn306 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 10,000 1 ms 0 Immediately Setup
When an absolute encoder is used, you do not need to input the SEN signal. It is always
Information
active.
1. Click the Servo Drive Button in the workspace of the Main Window of the SigmaWin+.
7-8
7.3 Trial Operation for the Servomotor without a Load
7.3.3 Operating Procedure
4. Check the jogging speed and then click the Servo ON Button.
Information To change the speed, click the Edit Button and enter the new speed.
7-9
7.4 Trial Operation from the Host Controller for the Servomotor without a Load
7.4 Trial Operation from the Host Controller for the Servomotor without a Load
Conform the following items before you start trial operation from the host controller for the Ser-
vomotor without a load.
• Make sure that the Servomotor operation reference from the host controller to the SERVO-
PACK and the I/O signals are set up properly.
• Make sure that the wiring between the host controller and SERVOPACK and the polarity of
the wiring are correct.
• Make sure that all operation settings for the SERVOPACK are correct.
The operation sequence for trial operation from the host controller for the Servomotor without a
load is given below.
Preparations
Trial Operation with Speed Control Trial Operation with Position Control
Trial Operation for Different
7.4.2 Trial Operation for Speed Control 7.4.4 Trial Operation for Position Control
on page 7-13 on page 7-15
Control Methods
7-10
7.4 Trial Operation from the Host Controller for the Servomotor without a Load
7.4.1 Preparing the Servomotor for Trial Operation
CAUTION
Before you perform trial operation of the Servomotor without a load for references from the
host controller, make sure that there is no load connected to the Servomotor (i.e., that all
couplings and belts are removed from the Servomotor) to prevent unexpected accidents.
Operating Procedure
The following procedure assumes that the default settings are used for the I/O signals required
for trial operation. Refer to the following section for information on the default I/O signal set- 7
tings.
4.2 Basic Wiring Diagrams on page 4-9
7-11
7.4 Trial Operation from the Host Controller for the Servomotor without a Load
7.4.1 Preparing the Servomotor for Trial Operation
If you are using a safety function, make sure that the safety function device is con-
nected to CN8.
Refer to the following section for the safety function device connection method.
4.6 Connecting Safety Function Signals on page 4-49
You can set Pn002 to n.1 (Use the encoder as an incremental encoder) to tem-
Information
porarily use an absolute encoder as an incremental encoder. This makes it possible to
perform trial operation without setting up the absolute encoder or setting the SEN sig-
nal.
3. Connect the I/O Signal Cable to the I/O signal connector (CN1).
CN1
7-12
7.4 Trial Operation from the Host Controller for the Servomotor without a Load
7.4.2 Trial Operation for Speed Control
If the above display appears, power is being supplied to the Servomotor and the servo is ON.
If an alarm is displayed, the servo is OFF and power is not being supplied to the Servomotor. Refer to
the following section, clear the alarm, and repeat the procedure from step 4.
12.2.3 Resetting Alarms on page 12-41
10. If you changed the settings of Pn50A or Pn50B in step 2, return the settings to their orig-
inal values.
This concludes the procedure to prepare the Servomotor for trial operation.
Proceed to one of the following sections according to the control method.
7.4.2 Trial Operation for Speed Control on page 7-13
7.4.4 Trial Operation for Position Control on page 7-15
Preparations
Always confirm the following before you perform the procedure for trial operation with speed
control.
Operating Procedure
1. Adjust the speed reference input gain (Pn300).
The default setting of Pn300 is for the rated speed at 6 V. If you want to use this setting, do not adjust
Pn300 and proceed to the next step.
To change the setting of Pn300, refer to the following section.
6.5 Speed Control on page 6-17
2. Set the speed reference (V-REF, SG voltage) to 0 V from the host controller and check
the rotation of the Servomotor shaft.
If the Servomotor shaft is rotating slightly, refer to the following section and adjust the reference offset
so that the shaft does not rotate.
7
Adjusting the Speed Reference Offset on page 6-19
3. Input a low-speed, constant-speed reference from the host controller to operate the
Servomotor and visually check the motor speed.
• Rotary Servomotor example: For a speed reference of 60 min-1, the shaft should rotate at 1 rotation
per second.
• Linear Servomotor example: For a speed reference of 60 mm/s, the Moving Coil should move at 60
mm/s.
4. Gradually increase the speed reference input from the host controller starting from 0 V.
5. Confirm that the motor speed agrees with the speed reference value.
• Using the SigmaWin+: Monitor - Monitor - Status Monitor and Monitor - Monitor - Motion
Monitor
• Using the Panel Operator or Digital Operator: Un001 (Speed Reference Monitor) and Un000 (Motor
Speed Monitor)
7-13
7.4 Trial Operation from the Host Controller for the Servomotor without a Load
7.4.3 Trial Operation for Position Control from the Host Controller with the SERVOPACK Used for Speed Control
7. Gradually reduce the speed reference input from the host controller back to 0 V.
8. Turn OFF the power supplies to the SERVOPACK.
This concludes the procedure for trial operation with speed control.
Proceed to the following section if you will perform position control on the host controller.
7.4.3 Trial Operation for Position Control from the Host Controller with the SERVOPACK Used for Speed Control on page
7-14
Proceed to the following section if you will not perform position control on the host controller.
7.5 Trial Operation with the Servomotor Connected to the Machine on page 7-17
7.4.3 Trial Operation for Position Control from the Host Con-
troller with the SERVOPACK Used for Speed Control
This section describes the trial operation procedure to use the SERVOPACK for speed control
and perform position control at the host controller.
Preparations
Always confirm the following before you perform the procedure to use the SERVOPACK for
speed control and perform position control at the host controller.
• Make sure that the procedure described in 7.4.2 Trial Operation for Speed Control on page 7-
13 has been completed.
Operating Procedure
1. Turn ON the power supplies to the SERVOPACK.
2. Set Pn212 (Number of Encoder Output Pulses) or Pn281 (Encoder Output Resolution).
Refer to the following section for details.
6.8.2 Setting for the Encoder Divided Pulse Output on page 6-52
3. Execute the following type of simple positioning from the host controller and confirm the
motion of the Servomotor.
• Rotary Servomotors: Input a reference to move the Servomotor one rotation and confirm that the
motor shaft moves one rotation.
• Linear Servomotors: Input a reference to move the Servomotor 100 mm and confirm that the Ser-
vomotor moves 100 mm either visually or with a monitor function. To use a monitor function, per-
form one of the following.
To use a monitor function, perform one of the following.
• Using the SigmaWin+: Monitor - Monitor - Motion Monitor
• Using the Panel Operator or Digital Operator: Un003 (Rotational Angle 1 [unit: encoder pulses])
If the amount of Servomotor rotation (pulses) is not correct, check the setting of Pn212 or Pn281.
4. Gradually reduce the speed reference input from the host controller back to 0 V.
5. Turn OFF the power supplies to the SERVOPACK.
This concludes the trial operation procedure for position control from the host controller with
the SERVOPACK used for speed control. Proceed to the following section.
7.5 Trial Operation with the Servomotor Connected to the Machine on page 7-17
7-14
7.4 Trial Operation from the Host Controller for the Servomotor without a Load
7.4.4 Trial Operation for Position Control
Preparations
Always confirm the following before you perform the procedure for trial operation with position
control.
• Make sure that the procedure to prepare the Servomotor for trial operation described in 7.4.1
Preparing the Servomotor for Trial Operation on page 7-11 has been completed.
Operating Procedure
In this procedure, the electronic gear is set in the SERVOPACK and not in the host controller.
1. Turn OFF the /S-ON (Servo ON) signal from the host controller.
The servo will turn OFF.
2. Set Pn200 =n.X (Reference Pulse Form) to the reference pulse form of the host
controller.
3. Set the reference unit and set the electronic gear ratio (Pn20E and Pn210) according to
the host controller.
4. Turn the power supply to the SERVOPACK OFF and ON again.
The new parameter settings will be enabled.
5. Input the /S-ON (Servo ON) signal from the host controller.
The servo will turn ON.
7. Check the number of reference pulses that are input to the SERVOPACK from the
changes in the input reference pulse counter before and after the reference.
• Using the SigmaWin+: Monitor - Monitor - Motion Monitor, Reference Pulse Counter
• Using the Panel Operator or Digital Operator: Un00C (Input Reference Pulse Counter Monitor)
8. Check the actual number of Servomotor rotations from the changes in the feedback
pulse counter before and after the reference. 7
• Using the SigmaWin+: Monitor - Monitor - Motion Monitor, Feedback Pulse Counter
• Using the Panel Operator or Digital Operator: Un00D (Feedback Pulse Counter Monitor)
9. Confirm that the changes in the input reference pulse counter and the feedback pulse
counter (i.e., the values from steps 7 and 8) satisfy the following equation.
Change in input reference pulse counter = Change in feedback pulse counter x (Pn20E/Pn210)
10. Confirm that the Servomotor shaft is rotating in the direction specified by the reference.
If the rotation direction does not agree with the reference direction, refer to the following section and
change the rotation direction.
5.6 Motor Direction Setting on page 5-19
11. Input a pulse reference for a comparatively large number of Servomotor rotations from
the host controller so that the Servomotor will operate at a constant speed.
7-15
7.4 Trial Operation from the Host Controller for the Servomotor without a Load
7.4.4 Trial Operation for Position Control
12. Check the reference pulse speed input to the SERVOPACK with the input reference
pulse speed monitor.
• Using the SigmaWin+: Monitor - Monitor - Motion Monitor, Input Reference Pulse Speed
• Using the Panel Operator or Digital Operator: Un007 (Input Reference Pulse Speed Monitor)
• Linear Servomotors
Pn20E Linear encoder pitch [m] 1
Input reference pulse speed monitor = Input reference pulse speed [pulses/s]
Pn210 Resolution 1,000
Electronic Linear encoder resolution
gear ratio
14. Confirm that the input reference pulse speed and the motor speed (i.e., the values from
steps 12 and 13) are the same.
15. Stop the pulse reference from the host controller.
16. Turn OFF the /S-ON (Servo ON) signal from the host controller.
The servo will turn OFF.
This concludes the procedure for trial operation with position control. Proceed to the following
section.
7.5 Trial Operation with the Servomotor Connected to the Machine on page 7-17
7-16
7.5 Trial Operation with the Servomotor Connected to the Machine
7.5.1 Precautions
7.5.1 Precautions
WARNING
Operating mistakes that occur after the Servomotor is connected to the machine may not
only damage the machine, but they may also cause accidents resulting in personal injury.
If you disabled the overtravel function for trial operation of the Servomotor without a load, enable
the overtravel function (P-OT and N-OT signal) before you preform trial operation with the Servo-
Important motor connected to the machine in order to provide protection.
If you will use a holding brake, observe the following precautions during trial operation.
• Before you check the operation of the brake, implement measures to prevent the machine
from falling due to gravity and to prevent vibration from being caused by an external force.
• First check the Servomotor operation and brake operation with the Servomotor uncoupled
from the machine. If no problems are found, connect the Servomotor to the machine and per-
form trial operation again.
Failures caused by incorrect wiring or incorrect voltage application in the brake circuit may cause
the SERVOPACK to fail, damage the SERVOPACK, damage the equipment, or cause an accident
resulting in death or injury.
Important Observe the precautions and instructions for wiring and trial operation precisely as described in
this manual.
7-17
7.5 Trial Operation with the Servomotor Connected to the Machine
7.5.2 Preparations
7.5.2 Preparations
Always confirm the following before you perform the trial operation procedure for both the
machine and Servomotor.
• Make sure that the procedure described in 7.4 Trial Operation from the Host Controller for the
Servomotor without a Load on page 7-10 has been completed.
• Make sure that the SERVOPACK is connected correctly to both the host controller and the
peripheral devices.
• Safety Function Wiring
• If you are not using the safety function, leave the Safety Jumper Connector (provided as
an accessory with the SERVOPACK) connected to CN8.
• If you are using the safety function, remove the Safety Jumper Connector from CN8
and connect the safety function device.
• Overtravel wiring
• Brake wiring
• Allocation of the /BK (Brake) signal to a pin on the I/O signal connector (CN1)
• Emergency stop circuit wiring
• Host controller wiring
Refer to the following section and change the wiring to match the system configuration.
15.1 Examples of Connections to Host Controllers on page 15-2
2. Make the settings for the protective functions, such as the safety function, overtravel,
and the brake.
4.6 Connecting Safety Function Signals on page 4-49
5.12 Overtravel and Related Settings on page 5-32
5.13 Holding Brake on page 5-37
3. Set the parameters that are required for the control method you will use.
6.5 Speed Control on page 6-17
6.6 Position Control on page 6-30
6.7 Torque Control on page 6-40
6. Turn ON the power supplies to the machine and host controller and turn ON the control
power supply and main circuit power supply to the SERVOPACK.
7-18
7.5 Trial Operation with the Servomotor Connected to the Machine
7.5.3 Operating Procedure
7. Check the protective functions, such as overtravel and the brake, to confirm that they
operate correctly.
Note: Enable activating an emergency stop so that the Servomotor can be stopped safely should an error
occur during the remainder of the procedure.
8. Perform trial operation according to 7.4 Trial Operation from the Host Controller for the
Servomotor without a Load on page 7-10 and confirm that the same results are obtained
as when trial operation was performed on the Servomotor without a load.
9. Check the settings of the parameters for the control method and confirm that the Servo-
motor operates according to machine operating specifications.
10. If necessary, adjust the servo gain to improve the Servomotor response characteristics.
The Servomotor and machine may not be broken in completely for the trial operation. Therefore, let
the system run for a sufficient amount of time to ensure that it is properly broken in.
11. For future maintenance, save the parameter settings with one of the following methods.
• Use the SigmaWin+ to save the parameters as a file.
• Use the Parameter Copy Mode of the Digital Operator.
• Record the settings manually.
This concludes the procedure for trial operation with both the machine and Servomotor.
7-19
7.6 Convenient Function to Use during Trial Operation
7.6.1 Program Jogging
Preparations
Always check the following before you execute program jogging.
• The parameters must not be write prohibited.
• The main circuit power supply must be ON.
• There must be no alarms.
• There must be no hard wire base block (HWBB).
• The servo must be OFF.
• The range of machine motion and the safe movement speed of your machine must be con-
sidered when you set the travel distance and movement speed.
• There must be no overtravel.
Additional Information
• The program jogging operation is performed with position control, but a pulse reference is not
input to the SERVOPACK.
• You can use the functions that are applicable to position control.
• The overtravel function is enabled.
• When an absolute encoder is used, you do not need to input the SEN signal. It is always
active.
• You cannot use reference pulse input multiplication switching.
Movement Speed
(Waiting time yRotary Servomotor: Travel Travel Travel
→ Forward Pn533 distance distance distance
travel dis- yLinear Servomotor:
(Pn531) (Pn531) (Pn531)
n.0 Pn585
tance) × Speed 0
Number of
movements
Waiting time Acceleration/ Waiting time Waiting time
(Pn535) deceleration (Pn535) (Pn535)
time (Pn534)
Continued on next page.
7-20
7.6 Convenient Function to Use during Trial Operation
7.6.1 Program Jogging
Speed 0
(Waiting time Movement Speed
yRotary Servomotor: Travel Travel Travel
→ Reverse Pn533 distance distance distance
by travel dis- yLinear Servomotor: (Pn531) (Pn531) (Pn531)
n.1
tance) × Pn585
Number of
movements
Waiting time Acceleration/ Waiting time Waiting time
(Pn535) deceleration (Pn535) (Pn535)
time (Pn534)
(Waiting time
→ Forward Number of movements (Pn536) Number of movements (Pn536)
by travel dis-
tance) × Acceleration/
Number of deceleration Movement Speed
Travel
Waiting time time (Pn534) Waiting time yRotary Servomotor:
movements distance (Pn535) Pn533
(Pn535) yLinear Servomotor:
n.2 → (Waiting (Pn531) Pn585
time → Speed 0
Reverse by Travel Travel Movement Speed
distance distance yRotary Servomotor:
travel dis- Acceleration Pn533
Waiting time /deceleration Waiting time (Pn531) (Pn531) yLinear Servomotor:
tance) × (Pn535) time (Pn534) (Pn535) Pn585
Number of
movements
(Waiting time
→ Reverse Number of movements (Pn536) Number of movements (Pn536)
by travel dis-
(Waiting time
→ Forward
by travel dis- Movement Speed
Travel
tance → distance y Rotary Servomotor: Pn533 7
Waiting time (Pn531) y Linear Servomotor: Pn585
n.4
→ Reverse
Speed 0
by travel dis-
tance) × Travel Movement Speed
Number of distance y Rotary Servomotor: Pn533
Waiting time Waiting time (Pn531) y Linear Servomotor: Pn585
movements (Pn535) Acceleration/ (Pn535)
deceleration
time (Pn534)
Number of movements (Pn536)
(Waiting time
→ Reverse Acceleration/
by travel dis- deceleration
time (Pn534) Movement Speed
tance → Waiting time Waiting time Travel
(Pn535) (Pn535) distance yRotary Servomotor: Pn533
Waiting time
n.5 (Pn531) yLinear Servomotor: Pn585
→ Forward
by travel dis- Speed 0
tance) × Travel Movement Speed
Number of distance yRotary Servomotor: Pn533
movements (Pn531) yLinear Servomotor: Pn585
7-21
7.6 Convenient Function to Use during Trial Operation
7.6.1 Program Jogging
If Pn530 is set to n.0, n.1, n.4, or n.5, you can set Pn536 (Program
Information
Jogging Number of Movements) to 0 to perform infinite time operation.
You cannot use infinite time operation if Pn530 is set to n.2 or n.3.
If you perform infinite time operation from the Panel Operator or Digital Operator, press the
MODE/SET Key or JOG/SVON Key to turn OFF the servo to end infinite time operation.
Related Parameters
Use the following parameters to set the program jogging operation pattern. Do not change the
settings while the program jogging operation is being executed.
• Rotary Servomotors
Program Jogging-Related Selections Speed Position Torque
Pn530 Setting Range Setting Unit Default Setting When Enabled Classification
0000 to 0005 − 0000 Immediately Setup
Program Jogging Travel Distance Speed Position Torque
Pn531 Setting Range Setting Unit Default Setting When Enabled Classification
1 to 1,073,741,824 1 reference unit 32,768 Immediately Setup
Program Jogging Movement Speed Speed Position Torque
Pn533 Setting Range Setting Unit Default Setting When Enabled Classification
1 to 10,000 -1 500 Immediately Setup
1 min
Program Jogging Acceleration/Deceleration Time Speed Position Torque
Pn534 Setting Range Setting Unit Default Setting When Enabled Classification
2 to 10,000 1 ms 100 Immediately Setup
Program Jogging Waiting Time Speed Position Torque
Pn535 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 10,000 1 ms 100 Immediately Setup
Program Jogging Number of Movements Speed Position Torque
Pn536 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 1,000 1 time 1 Immediately Setup
7-22
7.6 Convenient Function to Use during Trial Operation
7.6.1 Program Jogging
• Linear Servomotors
Program Jogging-Related Selections Speed Position Force
Pn530 Setting Range Setting Unit Default Setting When Enabled Classification
0000 to 0005 − 0000 Immediately Setup
Program Jogging Travel Distance Speed Position Force
Pn531 Setting Range Setting Unit Default Setting When Enabled Classification
1 to 1,073,741,824 1 reference unit 32,768 Immediately Setup
Program Jogging Movement Speed Speed Position Force
Pn585 Setting Range Setting Unit Default Setting When Enabled Classification
1 to 10,000 1 mm/s 50 Immediately Setup
Program Jogging Acceleration/Deceleration Time Speed Position Force
Pn534 Setting Range Setting Unit Default Setting When Enabled Classification
2 to 10,000 1 ms 100 Immediately Setup
Program Jogging Waiting Time Speed Position Force
Pn535 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 10,000 1 ms 100 Immediately Setup
Program Jogging Number of Movements Speed Position Force
Pn536 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 1,000 1 time 1 Immediately Setup
Applicable Tools
The following table lists the tools that you can use to perform program jogging and the applica-
ble tool functions.
7-23
7.6 Convenient Function to Use during Trial Operation
7.6.1 Program Jogging
Operating Procedure
Use the following procedure for a program jog operation.
1. Click the Servo Drive Button in the workspace of the Main Window of the SigmaWin+.
4. Set the operating conditions, click the Apply Button, and then click the Run Button.
A graph of the operation pattern will be displayed.
7-24
7.6 Convenient Function to Use during Trial Operation
7.6.2 Origin Search
5. Click the Servo ON Button and then the Execute Button. The program jogging operation
will be executed.
CAUTION
Be aware of the following points if you cancel the program jogging operation while the Ser-
vomotor is operating.
• If you cancel operation with the Servo OFF Button, the Servomotor will stop according to setting
of the Servo OFF stopping method (Pn001 = n.X).
• If you cancel operation with the Cancel Button, the Servomotor will decelerate to a stop and
CAUTION 7
Make sure that the load is not coupled when you execute an origin search.
The Forward Drive Prohibit (P-OT) signal and Reverse Drive Prohibit (N-OT) signal are disabled
during an origin search.
Use an origin search when it is necessary to align the origin within one rotation with the
machine origin. The following speeds are used for origin searches.
• Rotary Servomotors: 60 min-1
• Direct Drive Servomotors: 6 min-1
• Linear Servomotors: 15 mm/s
Servomotor Machine
7-25
7.6 Convenient Function to Use during Trial Operation
7.6.2 Origin Search
Preparations
Always check the following before you execute an origin search.
• The parameters must not be write prohibited.
• The main circuit power supply must be ON.
• There must be no alarms.
• There must be no hard wire base block (HWBB).
• The servo must be OFF.
Applicable Tools
The following table lists the tools that you can use to perform an origin search and the applica-
ble tool functions.
Tool Function Reference
Panel Operator Fn003 13.4.3 Origin Search (Fn003) on page 13-14
Σ-7-Series Digital Operator Operating Man-
Digital Operator Fn003 ual (Manual No.: SIEP S800001 33)
SigmaWin+* Encoder Setting - Search Origin Operating Procedure on page 7-26
Operating Procedure
Use the following procedure to perform an origin search.
1. Click the Servo Drive Button in the workspace of the Main Window of the SigmaWin+.
7-26
7.6 Convenient Function to Use during Trial Operation
7.6.3 Test without a Motor
Response Response
• While the test without a motor is being executed, the display on the Panel Operate will
Information
alternate between tSt and the status of the SERVOPACK.
Refer to the following section for information SERVOPACK status displays.
13.1.3 Status Displays on page 13-4
• An asterisk is displayed on the status display of the Digital Operator while a test without a
motor is being executed.
7-27
7.6 Convenient Function to Use during Trial Operation
7.6.3 Test without a Motor
If you use fully-closed loop control, the external encoder information is also used.
External Encoder Connection Information That Is
Source of Information
Status Used
External encoder infor- Information in the external encoder that is con-
Connected
mation nected
• Resolution • Resolution: 256
Not connected • Encoder type • Encoder type: Incremental encoder
• Linear Servomotors
Motor Connection
Information That Is Used Source of Information
Status
Motor information Information in the motor that is connected
Linear encoder informa-
Connected tion
• Resolution Information in the linear encoder that is connected
• Encoder pitch
• Encoder type
Setting of Pn000 = n.X (Rotary/Linear Servomotor
Motor information
Startup Selection When Encoder Is Not Connected)
Linear encoder informa- • Resolution: 256
Not connected tion • Encoder pitch: Setting of Pn282 (Linear Encoder Scale
• Resolution Pitch)
• Encoder pitch • Encoder type: Setting of Pn00C = n.X (Encoder
• Encoder type Type Selection for Tests without a Motor)
7-28
7.6 Convenient Function to Use during Trial Operation
7.6.3 Test without a Motor
• Related Parameters
Parameter Meaning When Enabled Classification
n.0 When an encoder is not connected, start as
(default setting) SERVOPACK for Rotary Servomotor.
Pn000 After restart Setup
When an encoder is not connected, start as
n.1
SERVOPACK for Linear Servomotor.
7-29
7.6 Convenient Function to Use during Trial Operation
7.6.3 Test without a Motor
Restrictions
The following functions cannot be used during the test without a motor.
• Regeneration and dynamic brake operation
• Brake output signal
• Items marked with “×” in the following utility function table
Panel Operator or
SigmaWin+ Executable?
Digital Operator
Button in
Motor
Menu Motor Reference
SigmaWin+ Function Not
Dialog Fn No. Utility Function Name Con-
Name con-
Box nected
nected
*1 Fn005 Initializing Parameters page 5-12
Initialize
Software Reset Fn030 Software Reset page 6-96
Fn011 Display Servomotor Model
Basic
Func- Fn012 Display Software Version
tions Product Information Display SERVOPACK and
Fn01E page 9-2
Servomotor IDs
Display Servomotor ID from
Fn01F
Feedback Option Module
Reset Absolute Encoder Fn008 Reset Absolute Encoder × page 5-54
Multiturn Limit Setting after
Multi-turn Limit Setup Fn013 Multiturn Limit Disagreement × page 6-84
Encoder Alarm
Setting Search Origin*2 Fn003 Origin Search page 7-25
Zero Point Position Set- Set Absolute Linear Encoder
Fn020 × page 7-25
ting Origin
Polarity Detection Fn080 Polarity Detection × × page 7-25
Fn000 Display Alarm History page 12-42
Fn006 Clear Alarm History page 12-43
Trouble- Display Alarm
Reset Option Module Config-
shooting Fn014 page 12-44
uration Error
Reset Motor Type Alarm Fn021 Reset Motor Type Alarm −
Opera- Jog Fn002 Jog page 7-7
tion Program JOG Operation Fn004 Jog Program page 7-20
Tuning -
Advanced Autotuning with-
Autotuning without Host Fn201 × × page 8-24
out Reference
Reference
Tuning -
Advanced Autotuning with
Autotuning with Host Fn202 × × page 8-35
Reference
Reference
Tuning -
Fn203 One-Parameter Tuning × × page 8-42
Custom Tuning
Tuning
Tuning -
Custom Tuning - Adjust Anti-resonance Con-
Fn204 × × page 8-51
Adjust Anti-resonance trol
Control
Tuning -
Custom Tuning - Fn205 Vibration Suppression × × page 8-56
Vibration Suppression
Response Level Setting Fn200 Tuning-less Level Setting × × page 8-16
Diagnos-
Easy FFT Fn206 Easy FFT × × page 8-94
tic
Continued on next page.
7-30
7.6 Convenient Function to Use during Trial Operation
7.6.3 Test without a Motor
7-31
Tuning
8
This chapter provides information on the flow of tuning,
details on tuning functions, and related operating proce-
dures.
Yes
Response acceptable? End
No
Estimate the moment of inertia.
Yes
Results acceptable? End
No
Perform custom tuning.
Continuous Vibration
Adjust anti-resonance control.
Residual Vibration When Positioning
Perform vibration suppression.
Yes
Results acceptable? End
No
Perform manual tuning or the additional adjustment function.
No
Results acceptable?
Yes
End
8-4
8.1 Overview and Flow of Tuning
8.1.1 Tuning Functions
Tuning
Anti-resonance This function effectively suppresses continuous Speed control or
page 8-51
Control Adjustment vibration. position control
Vibration This function effectively suppresses residual vibra-
Position control page 8-56
Suppression tion if it occurs when positioning.
8
Speed control,
Speed Ripple Com- This function reduces the ripple in the motor
position control, page 8-60
pensation speed.
or torque control
This function combines autotuning with custom Depends on the
Additional
tuning. You can use it to improve adjustment functions that you page 8-66
Adjustment Function results. use.
Speed control,
You can manually adjust the servo gains to adjust
Manual Tuning position control, page 8-76
the response.
or torque control
8-5
8.1 Overview and Flow of Tuning
8.1.2 Diagnostic Tool
8-6
8.2 Monitoring Methods
• Position Control
Unit
Item
Rotary Servomotor Linear Servomotor
Torque reference %
Feedback speed min-1 mm/s
Position reference speed -1 mm/s
min
Position deviation Reference units
• Speed Control
Unit
Item
Rotary Servomotor Linear Servomotor
Torque reference %
Feedback speed min-1 mm/s
Reference speed -1 mm/s
min
• Torque Control
Unit
Item
Rotary Servomotor Linear Servomotor
Torque reference %
Feedback speed min-1 mm/s
Tuning
8-7
8.3 Precautions to Ensure Safe Tuning
8.3.1 Overtravel Settings
CAUTION
Observe the following precautions when you perform tuning.
• Do not touch the rotating parts of the motor when the servo is ON.
• Before starting the Servomotor, make sure that an emergency stop can be performed at any
time.
• Make sure that trial operation has been successfully performed without any problems.
• Provide an appropriate stopping device on the machine to ensure safety.
• Linear Servomotors
Motor speed [mm/s] Resolution Pn210
Position deviation [reference units] =
Pn102 [0.1/s]/10*2, *3 Linear encoder pitch [m]/1,000 Pn20E
8-8
8.3 Precautions to Ensure Safe Tuning
8.3.3 Setting the Position Deviation Overflow Alarm Level
Position Deviation Overflow Alarm Level (Pn520) [setting unit: reference units]
• Rotary Servomotors
Maximum motor speed [min-1] Encoder resolution*1 Pn210
Pn520 > × × × (1.2 to 2)*4
60 Pn102 [0.1/s]/10*2, *3 Pn20E
• Linear Servomotors
Maximum motor speed [mm/s] Resolution Pn210
Pn520 > × × × (1.2 to 2)*4
Pn102 [0.1/s]/10*2, *3 Linear encoder pitch [μm]/1,000 Pn20E
The following calculation example uses a Rotary Servomotor with a maximum motor speed of
Pn210 1
6,000 and an encoder resolution of 16,777,216 (24 bits). Pn102 is set to 400. =
Pn20E 16
6,000 16,777,216 1
Pn520 = 2
60 400/10 16
= 2,621,440 2
If the acceleration/deceleration rate required for the position reference exceeds the tracking
capacity of the Servomotor, the tracking delay will increase and the position deviation will no
longer satisfy the above formulas. If this occurs, lower the acceleration/deceleration rate so
that the Servomotor can follow the position reference or increase the position deviation over-
flow alarm level.
Related Parameters
Tuning
Position Deviation Overflow Alarm Level Position
Pn520 Setting Range Setting Unit Default Setting When Enabled Classification
1 to 1,073,741,823 1 reference unit 5,242,880 Immediately Setup
Position Deviation Overflow Warning Level Position 8
Pn51E Setting Range Setting Unit Default Setting When Enabled Classification
10 to 100 1% 100 Immediately Setup
Related Alarms
Alarm Number Alarm Name Alarm Meaning
Position Deviation This alarm is displayed when the position deviation exceeds the set-
A.d00
Overflow ting of Pn520 (Position Deviation Overflow Alarm Level).
Related Warnings
Warning Number Warning Name Warning Meaning
Position Deviation This warning occurs if the position deviation exceeds the specified
A.900
Overflow percentage (Pn520 × Pn51E/100).
8-9
8.3 Precautions to Ensure Safe Tuning
8.3.4 Vibration Detection Level Setting
Related Parameters
Position Deviation Overflow Alarm Level at Servo ON Position
Pn526 Setting Range Setting Unit Default Setting When Enabled Classification
1 to 1,073,741,823 1 reference unit 5,242,880 Immediately Setup
Position Deviation Overflow Warning Level at Servo ON Position
Pn528 Setting Range Setting Unit Default Setting When Enabled Classification
10 to 100 1% 100 Immediately Setup
• Rotary Servomotors
Speed Limit Level at Servo ON Position
Pn529 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 10,000 -1 10,000 Immediately Setup
1 min
• Linear Servomotors
Speed Limit Level at Servo ON Position
Pn584 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 10,000 1 mm/s 10,000 Immediately Setup
Related Alarms
Alarm Number Alarm Name Alarm Meaning
Position Deviation This alarm occurs if the servo is turned ON after the position devia-
A.d01 Overflow Alarm at tion exceeded the setting of Pn526 (Position Deviation Overflow
Servo ON Alarm Level at Servo ON) while the servo was OFF.
If position deviation remains in the deviation counter, the setting of
Position Deviation
Pn529 or Pn584 (Speed Limit Level at Servo ON) will limit the speed
Overflow Alarm for
A.d02 when the servo is turned ON. This alarm occurs if reference pulses
Speed Limit at Servo
are input and the setting of Pn520 (Position Deviation Overflow
ON
Alarm Level) is exceeded.
Refer to the following section for information on troubleshooting alarms.
12.2.3 Resetting Alarms on page 12-41
8-10
8.3 Precautions to Ensure Safe Tuning
8.3.5 Setting the Position Deviation Overflow Alarm Level at Servo ON
Related Warnings
Warning Number Warning Name Warning Meaning
Position Deviation
This warning occurs if the servo is turned ON while the position
A.901 Overflow Warning
deviation exceeds the specified percentage (Pn526 × Pn528/100).
at Servo ON
Tuning
8-11
8.4 Tuning-less Function
8.4.1 Application Restrictions
CAUTION
The tuning-less function is disabled during torque control.
The Servomotor may momentarily emit a sound the first time the servo is turned ON after
the Servomotor is connected to the machine. This sound is caused by setting the automatic
notch filter. It does not indicate a problem. The sound will not be emitted from the next time
the servo is turned ON.
The Servomotor may vibrate if it exceeds the allowable load moment of inertia.
If that occurs, set the tuning-less load level to 2 (Pn170 = n.2) or reduce the tuning-
less rigidity level (Pn170 = n.X).
To ensure safety, make sure that you can perform an emergency stop at any time when you
execute the tuning-less function.
8-12
8.4 Tuning-less Function
8.4.2 Operating Procedure
When you enable the tuning-less function, you can select the tuning-less type. Normally, set
Pn14F to n.2 (Use tuning-less type 3) (default setting). If compatibility with previous mod-
els is required, set Pn14F to n.0 (Use tuning-less type 1) or n.1 (Use tuning-less
type 2).
Parameter Meaning When Enabled Classification
n.0 Use tuning-less type 1.
Use tuning-less type 2. (The noise level is
n.1
Pn14F improved more than with tuning-less type 1.) After restart Tuning
n.2
Use tuning-less type 3.
(default setting)
Preparations
Always check the following before you set the tuning-less levels.
• The tuning-less function must be enabled (Pn170 = n.1).
• The test without a motor function must be disabled (Pn00C = n.0).
Procedure
Tuning
Use the following procedure to set the tuning-less levels.
In addition to the following procedure, you can also set the parameters directly. Refer to
Related Parameters, below, for the parameters to set.
8
1. Click the Servo Drive Button in the workspace of the Main Window of the Sig-
maWin+.
8-13
8.4 Tuning-less Function
8.4.3 Troubleshooting Alarms
3. Click the or Button to adjust the tuning-less level setting. Increase the tuning-less
level setting to increase the response. Decrease the tuning-less level setting to suppress
vibration.
The default response level setting is 4.
Tuning-less Level Description Remarks
7 Response level: High
You cannot select these levels if tuning-less type 1 or 2
6
(Pn14F = n.0 or n.1) is used.
5
4 (default setting)
3
2 −
1
0 Response level: Low
Related Parameters
Tuning-less Rigidity Level
If you use tuning-less type 1 or 2 (Pn14F = n.0 or n.1), set the tuning-less level to
between 0 and 4 (Pn170 = n.0 to n.4). Do not set the tuning-less level to between
5 and 7 (Pn170 = n.5 to n.7).
Parameter Description When Enabled Classification
n.0 Tuning-less rigidity level 0 (low rigidity)
n.1 Tuning-less rigidity level 1
n.2 Tuning-less rigidity level 2
n.3 Tuning-less rigidity level 3
Pn170 n.4 Immediately Setup
Tuning-less rigidity level 4
(default setting)
n.5 Tuning-less rigidity level 5
n.6 Tuning-less rigidity level 6
n.7 Tuning-less rigidity level 7 (high rigidity)
8-14
8.4 Tuning-less Function
8.4.4 Parameters Disabled by Tuning-less Function
Tuning
ence, and custom tuning.
8
8.4.6 Related Parameters
The following parameters are automatically adjusted when you execute the tuning-less func-
tion.
Do not manually change the settings of these parameters after you have enabled the tuning-
less function.
Parameter Name
Pn401 First Stage First Torque Reference Filter Time Constant
Pn40C Second Stage Notch Filter Frequency
Pn40D Second Stage Notch Filter Q Value
8-15
8.5 Estimating the Moment of Inertia
8.5.1 Outline
8.5.1 Outline
The moment of inertia during operation is automatically calculated by the SERVOPACK for
round-trip (forward and reverse) operation. A reference from the host controller is not used.
The moment of inertia ratio (i.e., the ratio of the load moment of inertia to the motor moment of
inertia) is a basic parameter for adjusting gains. It must be set as accurately as possible.
Although the load moment of inertia can be calculated from the weight and structure of the
mechanisms, doing so is very troublesome and calculating it accurately can be very difficult
with the complex mechanical structures that are used these days. With moment of inertia esti-
mation, you can get an accurate load moment of inertia simply by operating the Servomotor in
the actual system in forward and reverse a few times.
The Servomotor is operated with the following specifications.
• Maximum speed: ±1,000 min-1 (can be changed)
• Acceleration rate: ±20,000 min-1/s (can be changed)
• Travel distance: ±2.5 rotations max. (can be changed)
Movement
speed
Travel distance
References
Responses
8-16
8.5 Estimating the Moment of Inertia
8.5.2 Restrictions
8.5.2 Restrictions
The following restrictions apply to estimating the moment of inertia.
Preparations
Always check the following before you execute moment of inertia estimation.
• The main circuit power supply must be ON.
• There must be no overtravel.
• The servo must be OFF.
• The control method must not be set to torque control.
• The gain selection switch must be set to manual gain selection (Pn139 = n.0).
• The first gains must be selected.
• The test without a motor function must be disabled (Pn00C = n.0).
• There must be no alarms or warnings.
Tuning
• There must be no hard wire base block (HWBB).
• The parameters must not be write prohibited.
• The tuning-less function must be disabled (Pn170 = n.0).
8
8-17
8.5 Estimating the Moment of Inertia
8.5.4 Operating Procedure
WARNING
Estimating the moment of inertia requires operating the Servomotor and therefore presents
hazards. Observe the following precautions.
• Confirm safety around moving parts.
This function involves automatic operation with vibration. Make sure that you can perform an
emergency stop (to turn OFF the power supply) at any time. There will be movement in both
directions within the set range of movement. Check the range of movement and the directions
and implement protective controls for safety, such as the overtravel functions.
CAUTION
Be aware of the following points if you cancel the moment of inertia estimation while the
Servomotor is operating.
• If you cancel operation with the Servo OFF Button, the Servomotor will stop according to setting
of the Servo OFF stopping method (Pn001 = n.X).
• If you cancel operation with the Cancel Button, the Servomotor will decelerate to a stop and
then enter a zero-clamped state.
1. Click the Servo Drive Button in the workspace of the Main Window of the Sig-
maWin+.
8-18
8.5 Estimating the Moment of Inertia
8.5.4 Operating Procedure
Speed Loop Setting Area
Make the speed loop settings in this area.
Tuning
If the speed loop response is too bad, it will not be possible to measure the moment of
inertia ratio accurately.
The values for the speed loop response that are required for moment of inertia estimation
are set for the default settings. It is normally not necessary to change these settings. 8
If the default speed loop gain is too high for the machine (i.e., if vibration occurs), lower
the setting. It is not necessary to increase the setting any farther.
Identification Start Level Group
This is the setting of the moment of inertia calculation starting level.
If the load is large or the machine has low rigidity, the torque limit may be applied, caus-
ing moment of inertia estimation to fail.
If that occurs, estimation may be possible if you double the setting of the start level.
Edit Buttons
Click the button to display a dialog box to change the settings related to the speed loop
or estimation start level.
8-19
8.5 Estimating the Moment of Inertia
8.5.4 Operating Procedure
Help Button
Click this button to display guidelines for setting the reference conditions. Make the fol-
lowing settings as required.
• Operate the Servomotor to measure the load moment of inertia of the machine in com-
parison with the rotor moment of inertia.
• Set the operation mode, reference pattern (maximum acceleration rate, maximum
speed, and maximum travel distance), and speed loop-related parameters.
• Correct measurement of the moment of inertia ratio may not be possible depending on
the settings. Set suitable settings using the measurement results as reference.
Reference Selection Area
Either select the reference pattern for estimation processing from the box, or set the val-
ues in the Detailed Setting Group. Generally speaking, the larger the maximum acceler-
ation rate is, the more accurate the moment of inertia estimation will be.
Set the maximum acceleration range within the possible range of movement considering
the gear ratio, e.g., the pulley diameters or ball screw pitch.
Confirm Button
Click this button to display the Reference Confirmation Dialog Box.
CAUTION
The travel distance is the distance for one operation in the forward or reverse direction.
During multiple operations, the operation starting position may move in one direction or the
other. Confirm the possible operating range for each measurement or operation.
Depending on the parameter settings and the moment of inertia of the machine, overshoot-
ing and undershooting may occur and may cause the maximum speed setting to be
exceeded temporarily. Allow sufficient leeway in the settings.
8-20
8.5 Estimating the Moment of Inertia
8.5.4 Operating Procedure
Start Button
The reference conditions will be transferred to the SERVOPACK. A progress bar will show
the progress of the transfer.
Cancel Button
The Cancel Button is enabled only while data is being transferred to the SERVOPACK.
You cannot use it after the transfer has been completed.
Back Button
This button returns you to the Condition Setting Dialog Box. It is disabled while data is
being transferred.
Next Button
This button is enabled only when the data has been transferred correctly. You cannot use
it if an error occurs or if you cancel the transfer before it is completed.
Click the Next Button to display the Operation/Measurement Dialog Box.
Cancel Button
This button cancels processing and returns you to the Tuning Dialog Box.
Tuning
8-21
8.5 Estimating the Moment of Inertia
8.5.4 Operating Procedure
The Servomotor shaft will rotate in the reverse direction and the measurement will start. After the
measurement and data transfer have been completed, the Forward Button will be displayed in color.
13. When the measurements have been completed, click the Servo On Button to turn OFF
the servo.
14. Click the Next Button.
The Write Results Dialog Box will be displayed.
If you click the Next Button before you turn OFF the servo, the following Dialog Box will
Information
be displayed. Click the OK Button to turn OFF the servo.
8-22
8.5 Estimating the Moment of Inertia
8.5.4 Operating Procedure
16. Confirm that the Identified Moment of Inertia Ratio Box and the Pn103: Moment of
Inertia Ratio Box show the same value and then click the Finish Button.
17. Click the OK Button.
If the setting of the moment of inertia ratio (Pn103) was changed, the new value will be saved and the
Tuning Dialog Box will be displayed again.
This concludes the procedure to estimate the moment of inertia ratio.
8-23
8.6 Autotuning without Host Reference
8.6.1 Outline
• Autotuning without a host reference performs adjustments based on the setting of the speed
loop gain (Pn100). Therefore, precise adjustments cannot be made if there is vibration when
adjustments are started. Make adjustments after lowering the speed loop gain (Pn100) until
Important vibration is eliminated.
• You cannot execute autotuning without a host reference if the tuning-less function is enabled
(Pn170 = n.1 (default setting)). Disable the tuning-less function (Pn170 = n.0)
before you execute autotuning without a host reference.
• If you change the machine load conditions or drive system after you execute autotuning with-
out a host reference and then you execute autotuning without a host reference with moment of
inertia estimation specified, use the following parameter settings. If you execute autotuning
without a host reference for any other conditions, the machine may vibrate and may be dam-
aged.
Pn140 = n.0 (Do not use model following control.)
Pn160 = n.0 (Do not use anti-resonance control.)
Pn408 = n.000 (Disable friction compensation, first stage notch filter, and second stage
notch filter.)
Note: If you are using the Digital Operator and the above parameters are not displayed, change
the parameter display setting to display all parameters (Pn00B = n.1) and then turn
the power supply OFF and ON again.
8.6.1 Outline
For autotuning without a host reference, operation is automatically performed by the SERVO-
PACK for round-trip (forward and reverse) operation to adjust for machine characteristics
during operation. A reference from the host controller is not used.
The following items are adjusted automatically.
• Moment of inertia ratio
• Gains (e.g., speed loop gain and position loop gain)
• Filters (torque reference filter and notch filters)
• Friction compensation
• Anti-resonance control
• Vibration suppression (only for mode 2 or 3)
Refer to the following section for details on the parameters that are adjusted.
8.6.7 Related Parameters on page 8-34
2
Maximum speed Rated motor speed ×
3
Acceleration Rated motor torque: Approx. 100%
Note: The acceleration torque depends on the setting of the moment of inertia ratio (Pn103), and
Torque the influences of machine friction and external disturbance.
You can set the desired travel distance. The default setting
Rotary Servomotors
is for a value equivalent to 3 Servomotor shaft rotations.
You can set the desired travel distance. The default setting
Travel Distance Direct Drive Servomotors
is for a value equivalent to 0.3 rotations.
You can set the desired travel distance in increments of
Linear Servomotors
1,000 reference units. (The default setting is for 90 mm.)
8-24
8.6 Autotuning without Host Reference
8.6.2 Restrictions
WARNING
Autotuning without a host reference requires operating the Servomotor and therefore pres-
ents hazards. Observe the following precaution.
• Confirm safety around moving parts.
This function involves automatic operation with vibration. Make sure that you can perform an
emergency stop (to turn OFF the power supply) at any time. There will be movement in both
directions within the set range of movement. Check the range of movement and the directions
and implement protective controls for safety, such as the overtravel functions.
8.6.2 Restrictions
The following restrictions apply to autotuning without a host reference.
If you cannot use autotuning without a host reference because of these restrictions, use auto-
tuning with a host reference or custom tuning. Refer to the following sections for details.
8.7 Autotuning with a Host Reference on page 8-35
8.8 Custom Tuning on page 8-42
Tuning
Systems for Which Adjustments Cannot Be Made
Accurately
• When a suitable range of motion is not possible 8
• When the moment of inertia changes within the set operating range
• When the machine has high friction
• When the rigidity of the machine is low and vibration occurs when positioning is performed
• When the position integration function is used
• When proportional control is used
Note: If you specify calculating the moment of inertia, an error will occur if the /P-CON (Proportional Control) sig-
nal changes to specify the proportional action during moment of inertia estimation.
• When mode switching is used
Note:If you specify moment of inertia estimation, mode switching will be disabled and PI control will be used
while the moment of inertia is being calculated. Mode switching will be enabled after moment of inertia esti-
mation has been completed.
• When speed feedforward or torque feedforward is input
• When the positioning completed width (Pn522) is too narrow
8-25
8.6 Autotuning without Host Reference
8.6.3 Applicable Tools
Preparations
Always check the following before you execute autotuning without a host reference.
• The main circuit power supply must be ON.
• There must be no overtravel.
• The servo must be OFF.
• The control method must not be set to torque control.
• The gain selection switch must be set to manual gain selection (Pn139 = n.0).
• The first gains must be selected.
• The test without a motor function must be disabled (Pn00C = n.0).
• There must be no alarms or warnings.
• There must be no hard wire base block (HWBB).
• The parameters must not be write prohibited.
• The tuning-less function must be disabled (Pn170 = n.0), or the tuning-less function
must be enabled (Pn170 = n.1) (default setting) and moment of inertia estimation must
be specified.
• If you execute autotuning without a host reference during speed control, set the mode to 1.
• If you start autotuning without a host reference while the SERVOPACK is in speed control
Information
for mode 2 or 3, the SERVOPACK will change to position control automatically to perform
autotuning without a host reference. The SERVOPACK will return to speed control after
autotuning has been completed.
• Reference pulse input multiplication switching is disabled during autotuning without a host
reference.
CAUTION
If you specify not estimating the moment of inertia, set the moment of inertia ratio (Pn103)
correctly. If the setting greatly differs from the actual moment of inertia ratio, normal control
of the machine may not be possible, and vibration may result.
If you are using an MP3000-series Controller for phase control, set the mode selection to 1.
If 2 or 3 is selected for the mode, correct phase control may not be possible.
2. Click the Servo Drive Button in the workspace of the Main Window of the Sig-
maWin+.
3. Select Tuning in the Menu Dialog Box.
The Tuning Dialog Box will be displayed.
Click the Cancel Button to cancel tuning.
8-26
8.6 Autotuning without Host Reference
8.6.4 Operating Procedure
5. Select the No Reference Input Option in the Autotuning Area and then click the Auto-
tuning Button.
Information When the following dialog box is displayed, click the OK Button and then confirm that the
correct moment of inertia ratio is set in Pn103 (Moment of Inertia Ratio).
Tuning
8-27
8.6 Autotuning without Host Reference
8.6.4 Operating Procedure
6. Set the conditions in the Switching the load moment of inertia (load mass) identifica-
tion Box, the Mode selection Box, the Mechanism selection Box, and the Distance
Box, and then click the Next Button.
• Switching the load moment of inertia (load mass)
identification Box
Specify whether to estimate the moment of inertia.
0: A moment of inertia is presumed. (default setting)
1: A moment of inertia is not presumed.
• Distance Box
Set the travel distance. • Mechanism selection Box
Movement range: -99,990,000 to Select the type according to the machine element to
+99,990,000 [reference units] drive.
Minimum setting increment for travel dis- If there is noise or if the gain does not increase, better
tance: 1,000 [reference units] results may be obtained by changing the rigidity type.
Negative values are for reverse operation Select the type according to the following guidelines.
and positive values are for forward opera-
tion from the current position. Mechanism
Description
Default settings: Selection
Rotary Servomotors: Approx. 3 rotations Tuning is performed for a mecha-
Direct Drive Servomotors: Approx. 0.3 1: Belt mechanism nism with relatively low rigidity, e.g.,
rotations a belt.
Linear Servomotors: Approx 90 mm Tuning is performed for a mecha-
Set the distance to the following values or 2: Ball screw mech- nism with relatively high rigidity, e.g.,
anism or linear a ball screw or Linear Servomotor.
higher. To ensure tuning precision, we rec- motor Use this setting if there is no other
ommend that you use approximately the appropriate setting.
default distance setting.
Tuning is performed for a mecha-
Rotary Servomotors: 0.5 rotations 3: Rigid model nism with high rigidity, e.g., a rigid
Direct Drive Servomotors: 0.05 rotations body system.
Linear Servomotors: 5 mm
8-28
8.6 Autotuning without Host Reference
8.6.4 Operating Procedure
Tuning
8-29
8.6 Autotuning without Host Reference
8.6.4 Operating Procedure
9. Confirm safety around moving parts and click the Yes Button.
10. When tuning has been completed, click the Finish Button.
The results of tuning will be set in the parameters and you will return to the Tuning Dialog Box.
This concludes the procedure to perform autotuning without a host reference.
8-30
8.6 Autotuning without Host Reference
8.6.5 Troubleshooting Problems in Autotuning without a Host Reference
Tuning
used.
adjustment was com- Control) signal.
pleted.
8-31
8.6 Autotuning without Host Reference
8.6.6 Automatically Adjusted Function Settings
8-32
8.6 Autotuning without Host Reference
8.6.6 Automatically Adjusted Function Settings
Vibration Suppression
You can use vibration suppression to suppress transitional vibration at a low frequency from 1
Hz to 100 Hz, which is generated mainly when the machine vibrates during positioning.
Normally, set Pn140 to n.1 (Adjust automatically) (default setting).
Vibration will be detected during autotuning without a host reference and vibration suppression
control will be automatically set.
Set Pn140 = n.0 (Do not adjust automatically) only if you do not change the settings for
vibration suppression before you execute autotuning without a host reference.
Note: Autotuning without a host reference uses model following control. Therefore, it can be executed only if the
mode is set to 2 or 3.
Friction Compensation
Friction compensation compensates for changes in the following conditions.
• Changes in the viscous resistance of the lubricant, such as grease, on the sliding parts of the
machine
• Changes in the friction resistance resulting from variations in the machine assembly
• Changes in the friction resistance due to aging
The conditions for applying friction compensation depend on the mode selection.
Mode Selection Settings Friction Compensation
Based on the setting of Pn408 = n.X
1: Standard
(Friction Compensation Function Selection)*
2: For position control
Adjusted with friction compensation.
3: For position control (emphasis on overshooting)
Tuning
* Refer to the following section for details.
Required Parameter Settings on page 8-70
Feedforward 8
If Pn140 is set to n.0 (Do not use model following control and speed/torque feedforward
together (default setting)) and tuning is performed with the mode selection set to 2 or 3, feed-
forward (Pn109), the speed feedforward input (V-REF), and the torque feedforward input (T-
REF) will be disabled.
To use the speed feedforward input (V-REF), the torque feedforward input (T-REF), and model
following control from the host controller in the system, set Pn140 to n.1 (Use model fol-
lowing control and speed/torque feedforward together).
Parameter Function When Enabled Classification
n.0 Do not use model following control and
(default setting) speed/torque feedforward together.
Pn140 Immediately Tuning
Use model following control and speed/torque
n.1
feedforward together.
Refer to the following section for information on the torque feedforward input (T-REF) and the
speed feedforward input (V-REF).
Torque Feedforward and Speed Feedforward on page 8-87, Speed Feedforward on page 8-88
8-33
8.6 Autotuning without Host Reference
8.6.7 Related Parameters
When model following control is used with the feedforward function, it is used to make optimum
feedforward settings in the SERVOPACK. Therefore, model following control is not normally used
together with either the speed feedforward input (V-REF) or torque feedforward input (T-REF) from
Important the host controller. However, model following control can be used with the speed feedforward
input (V-REF) or torque feedforward input (T-REF) if required. An unsuitable feedforward input
may result in overshooting.
8-34
8.7 Autotuning with a Host Reference
8.7.1 Outline
Autotuning with a host reference makes adjustments based on the set speed loop gain (Pn100).
Therefore, precise adjustments cannot be made if there is vibration when adjustments are
Important started. Make adjustments after lowering the speed loop gain (Pn100) until vibration is eliminated.
8.7.1 Outline
Autotuning with a host reference automatically makes optimum adjustments for operation refer-
ences from the host controller.
The following items are adjusted automatically.
• Gains (e.g., speed loop gain and position loop gain)
• Filters (torque reference filter and notch filters)
• Friction compensation
• Anti-resonance control
• Vibration suppression
Refer to the following section for details on the parameters that are adjusted.
8.7.7 Related Parameters on page 8-41
Movement
speed
Operation Travel D
References istance
references
Responses
Host controller
Travel Distance
SERVOPACK Servomotor
CAUTION
Because autotuning with a host reference adjusts the SERVOPACK during automatic opera-
Tuning
tion, vibration or overshooting may occur. To ensure safety, make sure that you can perform
an emergency stop at any time.
8
8.7.2 Restrictions
8-35
8.7 Autotuning with a Host Reference
8.7.3 Applicable Tools
• When the rigidity of the machine is low and vibration occurs when positioning is performed
• When the position integration function is used
• When proportional control is used
• When mode switching is used
• When the positioning completed width (Pn522) is too narrow
Refer to the following sections for details on custom tuning.
8.8 Custom Tuning on page 8-42
Preparations
Always check the following before you execute autotuning with a host reference.
• The servo must be in ready status.
• There must be no overtravel.
• The servo must be OFF.
• Position control must be selected if power is supplied to the motor (i.e., when the servo is ON).
• The gain selection switch must be set to manual gain selection (Pn139 = n.0).
• The first gains must be selected.
• The test without a motor function must be disabled (Pn00C = n.0).
• There must be no warnings.
• The tuning-less function must be disabled (Pn170 = n.0).
• The parameters must not be write prohibited.
CAUTION
If you are using an MP3000-Series Controller for phase control, set the mode selection to 1.
If 2 or 3 is selected for the mode, correct phase control may not be possible.
2. Click the Servo Drive Button in the workspace of the Main Window of the Sig-
maWin+.
3. Select Tuning in the Menu Dialog Box.
The Tuning Dialog Box will be displayed.
Click the Cancel Button to cancel tuning.
8-36
8.7 Autotuning with a Host Reference
8.7.4 Operating Procedure
5. Select the Position reference input Option in the Autotuning Area and then click the
Autotuning Button.
Information When the following dialog box is displayed, click the OK Button and then confirm that the
correct moment of inertia ratio is set in Pn103 (Moment of Inertia Ratio).
Tuning
8-37
8.7 Autotuning with a Host Reference
8.7.4 Operating Procedure
6. Set the conditions in the Mode selection Box and the Mechanism selection Box, and
then click the Next Button.
If you select the Start tuning using the default settings Check Box in the Tuning parameters Area,
the tuning parameters will be returned to the default settings before tuning is started.
8-38
8.7 Autotuning with a Host Reference
8.7.4 Operating Procedure
8. Input the correct moment of inertia ratio and click the Next Button.
9. First confirm safety around moving parts. Then turn ON the servo, enter a reference
from the host controller, and click the Start tuning Button.
Tuning
Vibration that occurs during tuning will be detected automatically and suitable settings will be made
for that vibration. When the settings have been completed, the indicators for the functions that were
used will light at the lower left of the dialog box.
8
8-39
8.7 Autotuning with a Host Reference
8.7.5 Troubleshooting Problems in Autotuning with a Host Reference
11. When tuning has been completed, click the Finish Button.
The results of tuning will be set in the parameters and you will return to the Tuning Dialog Box.
This concludes the procedure to perform autotuning with a host reference.
Troubleshooting Errors
Error Possible Cause Corrective Action
• Increase the setting of the positioning completed width
Machine vibration
The gain adjustments (Pn522).
occurs or positioning
• Change the mode from 2 to 3.
were not successfully completion is not stable
• If machine vibration occurs, suppress the vibration with
completed. when the Servomotor
the anti-resonance control adjustment and the vibration
stops.
suppression function.
Positioning was not
completed within The positioning com-
approximately 10 • Increase the setting of the positioning completed width
pleted width is too nar-
(Pn522).
seconds after posi- row or proportional
• Turn OFF the /P-CON (Proportional Control) signal.
tion adjustment was control is being used.
completed.
8-40
8.7 Autotuning with a Host Reference
8.7.6 Automatically Adjusted Function Settings
Tuning
Pn160 Anti-Resonance Control-Related Selections Yes
Pn161 Anti-Resonance Frequency Yes
Pn163 Anti-Resonance Damping Gain Yes
8
Yes: The parameter is automatically set.
No: The parameter is not automatically set, but the setting is read during execution.
8-41
8.8 Custom Tuning
8.8.1 Outline
8.8.1 Outline
You can use custom tuning to manually adjust the servo during operation using a speed or
position reference input from the host controller. You can use it to fine-tune adjustments that
were made with autotuning.
The following items are adjusted automatically.
• Gains (e.g., speed loop gain and position loop gain)
• Filters (torque reference filter and notch filters)
• Friction compensation
• Anti-resonance control
Refer to the following section for details on the parameters that are adjusted.
8.8.7 Related Parameters on page 8-50
There are two adjustment methods that you can use for custom tuning.
Tuning Mode 0 (Setting Servo Gains Giving Priority to Stability) or 1 (Setting Servo
Gains Giving Priority to Good Response)
These modes allow you to set stable control conditions for multiple servo gains by manipu-
lating only one tuning level. Automatic setting of notch filters and anti-resonance control is
provided if vibration is detected. Manual anti-resonance control adjustment is also possible
during custom tuning.
Tuning Mode 2 (Setting Servo Gains Giving Priority to Position Control Applications)
or 3 (Setting Servo Gains Giving Priority to Preventing Overshooting in Position Con-
trol Applications)
Two tuning levels are manipulated to reduce positioning time even further and set multiple
servo gains.
Model following control is used to reduce the positioning time. If vibration is detected, notch
filters and anti-resonance control are automatically adjusted, and friction compensation is
automatically set. Manual anti-resonance control adjustment and vibration suppression are
also possible during custom tuning.
CAUTION
Vibration or overshooting may occur during custom tuning. To ensure safety, make sure that
you can perform an emergency stop at any time.
8.8.2 Preparations
Always check the following before you execute custom tuning.
• The test without a motor function must be disabled (Pn00C = n.0).
• The tuning-less function must be disabled (Pn170 = n.0).
• If speed control is used, tuning mode 0 or 1 must be set.
• The parameters must not be write prohibited.
8-42
8.8 Custom Tuning
8.8.3 Applicable Tools
WARNING
Before you execute custom tuning, check the information provided in the SigmaWin+ oper-
ating manual.
Observe the following precautions.
• Make sure that you can perform an emergency stop at any time.
When custom tuning is started, several parameters will be overwritten with the recommended
settings, which may greatly affect the response before and after execution. Make sure that you
can perform an emergency stop at any time.
• Set the moment of inertia correctly before you execute custom tuning.
If the setting greatly differs from the actual moment of inertia, vibration may occur.
• If you change the feedforward level, the new setting will not be used immediately. It will be used
after positioning is completed.
CAUTION
If you are using an MP3000-series Controller for phase control, set the tuning mode to 0 or
1. If 2 or 3 is selected for the tuning mode, correct phase control may not be possible.
2. Click the Servo Drive Button in the workspace of the Main Window of the Sig-
Tuning
maWin+.
3. Select Tuning in the Menu Dialog Box.
The Tuning Dialog Box will be displayed.
Click the Cancel Button to cancel tuning. 8
8-43
8.8 Custom Tuning
8.8.4 Operating Procedure
Information When the following dialog box is displayed, click the OK Button and then confirm that the
correct moment of inertia ratio is set in Pn103 (Moment of Inertia Ratio).
8-44
8.8 Custom Tuning
8.8.4 Operating Procedure
7. Set the Tuning mode Box and Mechanism selection Box, and then click the Next But-
ton.
Tuning mode Box
Information The tuning modes that you can select depend on the SERVOPACK setting.
8. If the moment of inertia ratio is not set correctly, correct the setting and then click the
Next Button.
Tuning
8-45
8.8 Custom Tuning
8.8.4 Operating Procedure
9. Turn ON the servo, enter a reference from the host controller, and then click the Start
tuning Button.
Tuning Mode 0 or 1 Tuning Mode 2 or 3
11. You can set the functions to suppress vibration (notch filters, automatic anti-resonance
control setting, anti-resonance control adjustment, and autotuning with a host refer-
ence) as required.
Refer to the following section for details.
Vibration Suppression Functions on page 8-48
8-46
8.8 Custom Tuning
8.8.4 Operating Procedure
12. When tuning has been completed, click the Completed Button.
The values that were changed will be saved in the SERVOPACK and you will return to the Tuning Dia-
log Box.
Tuning
8-47
8.8 Custom Tuning
8.8.4 Operating Procedure
Automatic Setting
To set vibration suppression automatically, use the parameters to enable notch filters and auto-
matic anti-resonance control setting.
The notch filter frequency (stage 1 or 2) or anti-resonance control frequency that is effective for
the vibration that was detected during tuning will be automatically set.
8-48
8.8 Custom Tuning
8.8.5 Automatically Adjusted Function Settings
Position
deviation
Tuning
forward level was increased even more after step 3. In this
state, overshooting occurs, but the positioning settling time
is shorter. Tuning is completed if the specifications are met.
The tuning results are saved in the SERVOPACK. If over-
4
shooting occurs before the specifications are met, repeat
steps 3 and 4.
8
If vibration occurs before the overshooting is eliminated, the
vibration is suppressed with the notch filters and anti-reso-
nance control.
5 − The tuning results are saved in the SERVOPACK.
8-49
8.8 Custom Tuning
8.8.7 Related Parameters
8-50
8.9 Anti-Resonance Control Adjustment
8.9.1 Outline
8.9.1 Outline
Anti-resonance control increases the effectiveness of vibration suppression after custom tun-
ing.
Anti-resonance control is effective for suppression of continuous vibration frequencies from 100
to 1,000 Hz that occur when the control gain is increased. Vibration can be eliminated by set-
ting vibration frequencies through automatic detection or by manually setting them to adjust
the damping gain. Input an operation reference and execute this anti-resonance control adjust-
ment when there is vibration.
Anti-resonance control is automatically set by autotuning without a host reference or autotun-
ing with a host reference. Use anti-resonance control adjustment only if fine-tuning is required
or readjustment is required as a result of a failure to detect vibration.
Perform custom tuning if required to increase the response after performing anti-resonance
control adjustment. If the control gain is increased, e.g., when custom tuning is performed,
vibration may occur again. If that occurs, perform anti-resonance control adjustment again to
fine-tune the parameters.
CAUTION
Related parameters will be set automatically when anti-resonance control adjustment is
executed. This may greatly affect the response before and after execution. Make sure that
you can perform an emergency stop at any time.
Before you execute anti-resonance control adjustment, set the correct moment of inertia
ratio (Pn103). If the setting greatly differs from the actual moment of inertia ratio, normal
control of the machine may not be possible, and vibration may occur.
• Anti-resonance control adjustment detects vibration frequencies between 100 Hz and 1,000
Hz. If the vibration frequency is not within this range, use custom tuning with tuning mode 2
selected to automatically set a notch filter or use vibration suppression.
Important • Vibration reduction can be made more effective by increasing the anti-resonance damping gain
(Pn163), but the vibration may become larger if the damping gain is too high. Increase the
damping gain by approximately 0% to 200% in 10% increments while checking the effect on
Tuning
vibration. If vibration reduction is still insufficient at a gain of 200%, cancel the setting, and
lower the control gain by using a different method, such as custom tuning.
8
8.9.2 Preparations
Always check the following before you execute anti-resonance control adjustment.
• The tuning-less function must be disabled (Pn170 = n.0).
• The test without a motor function must be disabled (Pn00C = n.0).
• The control method must not be set to torque control.
• The parameters must not be write prohibited.
8-51
8.9 Anti-Resonance Control Adjustment
8.9.3 Applicable Tools
CAUTION
Before you execute anti-resonance control adjustment, check the information provided in
the SigmaWin+ operating manual.
Observe the following precautions.
• Make sure that you can perform an emergency stop at any time.
Parameters will be set automatically when anti-resonance control adjustment is executed. This
may greatly affect the response before and after execution. Make sure that you can perform an
emergency stop (to turn OFF the power supply) at any time.
• Set the moment of inertia correctly before you execute anti-resonance control adjustment.
If the setting greatly differs from the actual moment of inertia, effective vibration reduction may
not be possible.
• If you have already performed anti-resonance control adjustment and then you change the fre-
quency, the current anti-resonance control effect may be lost. Caution is particularly required
when automatically detecting the vibration frequency.
• If effective vibration reduction is not achieved even after you execute anti-resonance control
adjustment, cancel the function and lower the control gain by using a different method, such as
custom tuning.
• Perform custom tuning separately if required to increase the response after performing anti-reso-
nance control adjustment.
If the servo gain is increased, e.g., when custom tuning is performed, vibration may occur again.
If that occurs, perform anti-resonance control adjustment again to fine-tune the parameters.
8-52
8.9 Anti-Resonance Control Adjustment
8.9.4 Operating Procedure
1. Perform steps 1 to 8 of the procedure for custom tuning. Refer to the following section
for details.
8.8.4 Operating Procedure on page 8-43
3. If you do not know the vibration frequency, click the Auto Detect Button. If you know the
vibration frequency, click the Manual Set Button.
To Automatically Detect the Vibration To Manually Set the Vibration Frequency
Frequency
The frequency will be set.
Tuning
5. Use the and Buttons in the Adjustment Area to change the settings.
Click the Reset Button during tuning to restore the setting to its original value. The tuning level will
return to the value from before when custom tuning was started.
8
To Automatically Detect the Vibration To Manually Set the Vibration Frequency
Frequency Change the settings of the frequency and
Change the setting of the damping gain. damping gain.
8-53
8.9 Anti-Resonance Control Adjustment
8.9.5 Related Parameters
6. When the adjustment has been completed, click the Finish Button.
The values that were changed will be saved in the SERVOPACK and you will return to the Tuning Dia-
log Box.
8-54
8.9 Anti-Resonance Control Adjustment
8.9.6 Suppressing Different Vibration Frequencies with Anti-resonance Control
Tuning
8.9.4 Operating Procedure on page 8-52
If there is vibration at a higher frequency than the vibration suppressed with anti-resonance
2
control in step 1, adjust Pn166 (Anti-Resonance Damping Gain 2).
Adjust Pn166 (Anti-Resonance Damping Gain 2) while checking to see if vibration reduction is 8
effective.
3 To adjust Pn166 (Anti-Resonance Damping Gain 2), increase the setting by 10% at a time start-
ing from the value that resulted in Pn163 (Anti-Resonance Damping Gain) from the adjustment
in step 1.
If the vibration disappears, the adjustment is completed.
4 However, if the vibration does not disappear even when you adjust Pn166 (Anti-Resonance
Damping Gain 2), reduce the tuning level or feedback level until vibration does not occur.
8-55
8.10 Vibration Suppression
8.10.1 Outline
8.10.1 Outline
You can use vibration suppression to suppress transient vibration at a low frequency from 1 Hz
to 100 Hz, which is generated mainly when the machine vibrates during positioning. This is
effective for vibration frequencies for which notch filters and anti-resonance control adjustment
are not effective.
Vibration suppression is automatically set by autotuning without a host reference or autotuning
with a host reference. Use vibration suppression only if fine-tuning is required or readjustment
is required as a result of a failure to detect vibration. To execute vibration suppression, input an
operation reference and execute the function when there is vibration.
Perform custom tuning if required to increase the response after performing vibration suppres-
sion.
CAUTION
Related parameters will be set automatically when vibration suppression is executed. This
may greatly affect the response before and after execution. Make sure that you can perform
an emergency stop at any time.
Before you execute vibration suppression, set the correct moment of inertia ratio (Pn103)
with autotuning without a host reference or another method. If the setting greatly differs
from the actual moment of inertia ratio, normal control of the machine may not be possible,
and vibration may occur.
8-56
8.10 Vibration Suppression
8.10.2 Preparations
8.10.2 Preparations
Always check the following before you execute vibration suppression.
• Position control must be used.
• The tuning-less function must be disabled (Pn170 = n.0).
• The test without a motor function must be disabled (Pn00C = n.0).
• The parameters must not be write prohibited.
Tuning
3. Click the Import Button or click and Button to manually adjust the set frequency.
When you click the Import Button, the residual vibration frequency in the Servomotor is read as the
set frequency. (The frequency can be read only when the residual vibration frequency is between 1.0
and 100.0.)
Frequency detection will not be performed if there is no vibration or if the vibration frequency
is outside the range of detectable frequencies. If a vibration frequency is not detected, pro-
Important vide a means of measuring the vibration frequency.
8-57
8.10 Vibration Suppression
8.10.4 Operating Procedure
If the vibration is not eliminated, use the and Buttons for the set frequency to fine-tune the
value and click the Set Button again.
Click the Reset Button during adjustment to restore the setting to its original value. The status from
before when adjustment was started will be restored.
5. When the vibration has been eliminated, click the Finish Button.
The updated value will be saved in the SERVOPACK.
Vibration suppression will be enabled in step 5. The Servomotor response, however, will change
when the Servomotor comes to a stop with no reference input.
Important
8-58
8.10 Vibration Suppression
8.10.5 Setting Combined Functions
Refer to the following section for information on the torque feedforward input (T-REF) and the
speed feedforward input (V-REF).
Torque Feedforward and Speed Feedforward on page 8-87, Speed Feedforward on page 8-88
When model following control is used with the feedforward function, it is used to make optimum
feedforward settings in the SERVOPACK. Therefore, model following control is not normally used
together with either the speed feedforward input (V-REF) or torque feedforward input (T-REF) from
Important the host controller. However, model following control can be used with the speed feedforward
input (V-REF) or torque feedforward input (T-REF) if required. An unsuitable feedforward input
may result in overshooting.
Tuning
Pn143 Model Following Control Bias in the Forward Direction No
Pn144 Model Following Control Bias in the Reverse Direction No
Pn145 Vibration Suppression 1 Frequency A Yes
Pn146 Vibration Suppression 1 Frequency B Yes
8
Pn147 Model Following Control Speed Feedforward Compensation No
Pn14A Vibration Suppression 2 Frequency No
Pn14B Vibration Suppression 2 Correction No
Yes: The parameter is automatically set.
No: The parameter is not automatically set, but the setting is read during execution.
8-59
8.11 Speed Ripple Compensation
8.11.1 Outline
8.11.1 Outline
Speed ripple compensation reduces the amount of ripple in the motor speed due to torque rip-
ple or cogging torque. You can enable speed ripple compensation to achieve smoother opera-
tion. To enable it, you must set up ripple compensation on the SigmaWin+.
WARNING
Speed ripple compensation requires operating the Servomotor and therefore presents haz-
ards. Observe the following precautions.
Confirm safety around moving parts.
This function involves automatic operation. Make sure that you can perform an emergency stop
(to turn OFF the power supply) at any time.
Restrictions
The following restrictions apply to the setup for speed ripple compensation.
Preparations
Always check the following before you set up speed ripple compensation.
• The main circuit power supply must be ON.
• The servo must be OFF.
• There must be no alarms or warnings.
• There must be no hard wire base block (HWBB).
• The parameters must not be write prohibited.
8-60
8.11 Speed Ripple Compensation
8.11.2 Setting Up Speed Ripple Compensation
Applicable Tools
The following table lists the tools that you can use to set up speed ripple compensation and the
applicable tool functions.
Tool Function Reference
Panel Operator You cannot set up speed ripple compensation from the Panel Operator.
Digital Operator You cannot set up speed ripple compensation from the Digital Operator.
SigmaWin+ Diagnostic − Ripple Compensation Operating Procedure on page 8-61
Operating Procedure
Use the following procedure to set up speed ripple compensation.
1. Click the Servo Drive Button in the workspace of the Main Window of the Sig-
maWin+.
Information 1. Click the Cancel Button to cancel ripple compensation. The Main Window will return.
2. If write protection is set, the following dialog box will be displayed.
Tuning
8-61
8.11 Speed Ripple Compensation
8.11.2 Setting Up Speed Ripple Compensation
5. Enter the jogging speed in the Input Value Box and click the OK Button.
8-62
8.11 Speed Ripple Compensation
8.11.2 Setting Up Speed Ripple Compensation
If the measurement time (i.e., the jogging time) for the speed ripple is too short, speed ripple
measurement will not be completed. The following dialog box will be displayed if speed rip-
ple measurement was not completed.
Important Click the OK Button and repeat the measurement.
8. After speed ripple measurement has been completed, click the Write Button.
The ripple compensation value will be written to the SERVOPACK.
Tuning
8-63
8.11 Speed Ripple Compensation
8.11.3 Setting Parameters
11. If the verification results are OK, click the Completed Button.
Information To discard the setup results, click the Reset Button.
8-64
8.11 Speed Ripple Compensation
8.11.3 Setting Parameters
Speed reference/
feedback speed
Setting of Pn427
or Pn49F
(Ripple
Compensation
Time
Enable Speed)
Ripple
compensation Disabled Enabled Disabled Enabled Disabled
Tuning
n.0
Detect A.942 alarms. After
Pn423 (default setting) Setup
restart
n.1 Do not detect A.942 alarms.
8
8-65
8.12 Additional Adjustment Functions
8.12.1 Gain Switching
8-66
8.12 Additional Adjustment Functions
8.12.1 Gain Switching
Tuning
Gain settings 1: satisfied Gain Switching Time 1: Pn131 Gain settings 2:
Pn100 Pn104
Pn101 Pn105
Pn102 Pn106
Pn121 Pn122 8
Pn401 Pn412
Condition A
Switching Waiting Time 2: Pn136
not satisfied
Gain Switching Time 2: Pn132
8-67
8.12 Additional Adjustment Functions
8.12.1 Gain Switching
Relationship between the Waiting Times and Switching Times for Gain
Switching
In this example, an ON /COIN (Positioning Completion) signal is set as condition A for auto-
matic gain switching. The position loop gain is changed from the value in Pn102 (Position Loop
Gain) to the value in Pn106 (Second Position Loop Gain). When the /COIN signal turns ON, the
switching operation begins after the waiting time (Pn135). The switching operation changes the
position loop gain linearly from the gain set in Pn102 to the gain set in Pn106 over the switch-
ing time (Pn131).
Waiting Switching
time: Pn135 time: Pn131
Pn102
Position Loop Gain
Pn106
Second
Position Loop Gain
/COIN
Information You can use gain switching for either PI control or I-P control (Pn10B = n.0 or 1).
Related Parameters
Speed Loop Gain Speed Position
Pn100 Setting Range Setting Unit Default Setting When Enabled Classification
10 to 20,000 0.1 Hz 400 Immediately Tuning
Speed Loop Integral Time Constant Speed Position
Pn101 Setting Range Setting Unit Default Setting When Enabled Classification
15 to 51,200 0.01 ms 2,000 Immediately Tuning
Position Loop Gain Position
Pn102 Setting Range Setting Unit Default Setting When Enabled Classification
10 to 20,000 0.1/s 400 Immediately Tuning
First Stage First Torque Reference Filter Time Constant Speed Position Torque
Pn401 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 65,535 0.01 ms 100 Immediately Tuning
Model Following Control Gain Position
Pn141 Setting Range Setting Unit Default Setting When Enabled Classification
10 to 20,000 0.1/s 500 Immediately Tuning
Model Following Control Gain Correction Position
Pn142 Setting Range Setting Unit Default Setting When Enabled Classification
500 to 2,000 0.1% 1,000 Immediately Tuning
Friction Compensation Gain Speed Position
Pn121 Setting Range Setting Unit Default Setting When Enabled Classification
10 to 1,000 1% 100 Immediately Tuning
Second Speed Loop Gain Speed Position
Pn104 Setting Range Setting Unit Default Setting When Enabled Classification
10 to 20,000 0.1 Hz 400 Immediately Tuning
Second Speed Loop Integral Time Constant Speed Position
Pn105 Setting Range Setting Unit Default Setting When Enabled Classification
15 to 51,200 0.01 ms 2,000 Immediately Tuning
Continued on next page.
8-68
8.12 Additional Adjustment Functions
8.12.1 Gain Switching
Related Monitoring
• SigmaWin+
You can monitor gain switching with the status monitor or with tracing.
Tuning
• Analog Monitors
Parameter Analog Monitor Monitor Name Output Value Description
Pn006
n.0B Active Gain Monitor
1V Gain settings 1 are enabled.
8
Pn007 2V Gain settings 2 are enabled.
8-69
8.12 Additional Adjustment Functions
8.12.2 Friction Compensation
8-70
8.12 Additional Adjustment Functions
8.12.3 Gravity Compensation
CAUTION
Before you execute friction compensation, set the moment of inertia ratio (Pn103) as accu-
rately as possible. If the setting greatly differs from the actual moment of inertia, vibration
may occur.
Step Operation
Set the following parameters related to friction compensation to their default settings.
Friction compensation gain (Pn121): 100
Second friction compensation gain (Pn122): 100
1 Friction compensation coefficient (Pn123): 0
Friction compensation frequency correction (Pn124): 0
Friction compensation gain correction (Pn125): 100
Note: Always use the default settings for the friction compensation frequency correction (Pn124) and friction com-
pensation gain correction (Pn125).
Gradually increase the friction compensation coefficient (Pn123) to check the effect of friction com-
pensation.
Note: Usually, set the friction compensation coefficient (Pn123) to 95% or less.
If the effect is insufficient, increase the friction compensation gain (Pn121) by 10% increments until vibration
stops.
High friction
Tuning
Position reference speed Position reference speed
8-71
8.12 Additional Adjustment Functions
8.12.3 Gravity Compensation
A timing chart for when the moving part is raised then lowered is provided below.
Refer to the following section for details on brake operation timing.
5.13.1 Brake Operating Sequence on page 5-37
OFF ON OFF
/S-ON (Servo ON) signal
Power not
supplied. Power supplied. Power not supplied.
Motor power status
OFF ON OFF
/BK (Brake) signal
0
Position/speed reference
0
Motor speed
0
Torque reference
8-72
8.12 Additional Adjustment Functions
8.12.4 Current Control Mode Selection
If current control mode 2 is selected, the load ratio may increase while the Servomotor is being
stopped.
Important
Tuning
Pn13D Setting Range Setting Unit Default Setting When Enabled Classification
100 to 2,000 1% 2,000 Immediately Tuning
8
If the current gain level is changed, the response characteristic of the speed loop will also
change. Servo tuning must therefore be performed again.
Important
8-73
8.12 Additional Adjustment Functions
8.12.6 Speed Detection Method Selection
If the speed detection method is changed, the response characteristic of the speed loop will also
change. Servo tuning must therefore be performed again.
Important
8-74
8.12 Additional Adjustment Functions
8.12.8 Proportional Control (P Control)
CN1
Tuning
Switching between internal set speed control with
n.6 contact commands and torque control with analog
references
Switching between position control with pulse You must allocate the
n.7 train references and speed control with analog ref- /P-CON signal to 8
erences CN1-40 to CN1-46.
Switching between position control with pulse
n.8 train references and torque control with analog ref-
erences
Switching between torque control with analog ref-
n.9
erences and speed control with analog references
Switching between speed control with analog ref-
n.A
erences and speed control with zero clamping
Switching between position control with pulse
n.B train references and position control with reference
pulse inhibition
Note: Refer to the following section for information on changing the control method.
6.10 Selecting Combined Control Methods on page 6-58
8-75
8.13 Manual Tuning
8.13.1 Tuning the Servo Gains
Servo Gains
Position control loop
Speed control loop
Speed Speed
Speed pattern Movement Servomotor
reference + reference + Speed control + Current
Deviation Position Tf Power M
counter loop gain Kp section control converter
Kv and Ti section
Time
Speed loop Current loop
PG
Position loop
Encoder
SERVOPACK
Host controller Kp: Position loop gain (Pn102)
(Not provided by Yaskawa) Kv: Speed loop gain (Pn100)
Ti: Speed loop integral time constant (Pn101)
Tf: First stage first torque reference filter time constant (Pn401)
In order to manually tune the servo gains, you must understand the configuration and charac-
teristic of the SERVOPACK and adjust the servo gains individually. In most cases, if you greatly
change any one parameter, you must adjust the other parameters again. To check the
response characteristic, you must prepare a measuring instrument to monitor the output wave-
forms from the analog monitor.
The SERVOPACK has three feedback systems (the position loop, speed loop, and current
loop), and the response characteristic must be increased more with the inner loops. If this rela-
tionship is not maintained, the response characteristic will suffer and vibration will occur more
easily.
A sufficient response characteristic is ensured for the current loop. There is never a need for it
to be adjusted by the user.
Outline
You can use manual tuning to set the servo gains in the SERVOPACK to increase the response
characteristic of the SERVOPACK. For example, you can reduce the positioning time for posi-
tion control.
Use manual tuning in the following cases.
• When tuning with autotuning without a host reference or autotuning with a host reference
does not achieve the desired results
• When you want to increase the servo gains higher than the gains that resulted from autotun-
ing without a host reference or autotuning with a host reference
• When you want to determine the servo gains and moment of inertia ratio yourself
You start manual tuning either from the default parameter settings or from the gain settings that
resulted from autotuning without a host reference or autotuning with a host reference.
Applicable Tools
You can monitor the servo gains with the SigmaWin+ or with the analog monitor.
8-76
8.13 Manual Tuning
8.13.1 Tuning the Servo Gains
Precautions
Vibration may occur while you are tuning the servo gains. We recommend that you enable
vibration alarms (Pn310 = n.2) to detect vibration. Refer to the following section for infor-
mation on vibration detection.
6.15 Initializing the Vibration Detection Level on page 6-98
Vibration alarms are not detected for all vibration. Also, an emergency stop method is neces-
sary to stop the machine safely when an alarm occurs. You must provide an emergency stop
device and activate it immediately whenever vibration occurs.
If you greatly change any one servo gain parameter, you must adjust the other parameters
Information
again. Do not increase the setting of just one parameter. As a guideline, adjust the settings of
the servo gains by approximately 5% each. As a rule, change the servo parameters in the fol-
lowing order.
Tuning
You can set the following gains to adjust the response characteristic of the SERVOPACK.
• Pn100: Speed Loop Gain
• Pn101: Speed Loop Integral Time Constant
• Pn102: Position Loop Gain 8
• Pn401: First Stage First Torque Reference Filter Time Constant
8-77
8.13 Manual Tuning
8.13.1 Tuning the Servo Gains
For machines for which a high position loop gain (Pn102) cannot be set, overflow alarms can
Information
occur during high-speed operation. If that is the case, you can increase the setting of the fol-
lowing parameter to increase the level for alarm detection.
Use the following condition as a guideline for determining the setting.
The default setting of Pn103 (Moment of Inertia Ratio) is 100. Before you tune the servo, calcu-
late the moment of inertia ratio with the above formula and set Pn103 to the calculation result.
Moment of Inertia Ratio Speed Position Torque
Classifica-
Pn103 Setting Range Setting Unit Default Setting When Enabled
tion
0 to 20,000 1% 100 Immediately Tuning
8-78
8.13 Manual Tuning
8.13.1 Tuning the Servo Gains
Torque First * Second stage First Second Third Fourth Fifth Torque
reference stage first second torque stage stage stage stage stage reference
before filter torque reference notch filter: notch filter: notch filter: notch filter: notch filter: after filter
reference filter: Pn409 Pn40C Pn417 Pn41A Pn41D
filter: Pn40F Pn40A Pn40D Pn418 Pn41B Pn41E
Pn401 Pn410 Pn40B Pn40E Pn419 Pn41C Pn41F
* The second stage second torque reference filter is disabled when Pn40F is set to 5,000 (default setting) and it is
enabled when Pn40F is set to a value lower than 5,000.
Notch Filters
Tuning
The notch filter can eliminate specific frequency elements generated by the vibration of sources
such as resonance of the shaft of a ball screw.
The notch filter puts a notch in the gain curve at the specific vibration frequency (called the
notch frequency). The frequency components near the notch frequency can be reduced or 8
removed with a notch filter.
Notch filters are set with three parameters for the notch filter frequency, notch filter Q value,
and notch filter depth. This section describes the notch filter Q value and notch filter depth.
8-79
8.13 Manual Tuning
8.13.1 Tuning the Servo Gains
-5
Q = 0.5
-10
-15
-20
Note: The above notch filter frequency characteristics are based on calculated values and may be different from
actual characteristics.
• Notch Filter Depth
The setting of the notch filter depth determines the depth of the frequencies that are filtered for
the notch filter frequency. The depth of the notch changes with the notch filter depth. The
smaller the notch filter depth is, the deeper the notch is, increasing the effect of vibration sup-
pression. However, if the value is too small, vibration can actually increase.
The notch filter is disabled if the notch filter depth, d, is set to 1.0 (i.e., if Pn419 is set to 1,000).
The notch filter frequency characteristics for different notch filter depths are shown below.
Frequency [Hz] d = 1.0 (notch filter disabled)
0
-10
Attenuation [dB]
d = 0.5 d = 0.7
-20 d = 0.3
d = 0.1
-30
d = 0 (default setting)
-40
-50
Note: The above notch filter frequency characteristics are based on calculated values and may be different from
actual characteristics.
You can enable or disable the notch filter with Pn408 and Pn416.
Parameter Meaning When Enabled Classification
n.0
Disable first stage notch filter.
(default setting)
n.1 Enable first stage notch filter.
Pn408
n.0
Disable second stage notch filter.
(default setting)
n.1 Enable second stage notch filter.
n.0
Disable third stage notch filter.
(default setting) Immediately Setup
n.1 Enable third stage notch filter.
n.0
Disable fourth stage notch filter.
Pn416 (default setting)
n.1 Enable fourth stage notch filter.
n.0
Disable fifth stage notch filter.
(default setting)
n.1 Enable fifth stage notch filter.
8-80
8.13 Manual Tuning
8.13.1 Tuning the Servo Gains
Tuning
Pn41C Setting Range Setting Unit Default Setting When Enabled Classification
0 to 1,000 0.001 0 Immediately Tuning
Fifth Stage Notch Filter Frequency Speed Position Torque
Pn41D Setting Range Setting Unit Default Setting When Enabled Classification
8
50 to 5,000 1 Hz 5,000 Immediately Tuning
Fifth Stage Notch Filter Q Value Speed Position Torque
Pn41E Setting Range Setting Unit Default Setting When Enabled Classification
50 to 1,000 0.01 70 Immediately Tuning
Fifth Stage Notch Filter Depth Speed Position Torque
Pn41F Setting Range Setting Unit Default Setting When Enabled Classification
0 to 1,000 0.001 0 Immediately Tuning
• Do not set notch filter frequencies (Pn409, Pn40C, Pn417, Pn41A, and Pn41D) that are close
to the speed loop’s response frequency. Set a frequency that is at least four times the speed
loop gain (Pn100). (However, Pn103 (Moment of Inertia Ratio) must be set correctly. If the set-
Important ting is not correct, vibration may occur and the machine may be damaged.
• Change the notch filter frequencies (Pn409, Pn40C, Pn417, Pn41A, and Pn41D) only while the
Servomotor is stopped. Vibration may occur if a notch filter frequency is changed during oper-
ation.
8-81
8.13 Manual Tuning
8.13.1 Tuning the Servo Gains
If you use the torque reference filter, second torque reference filter, and notch filters together,
the interference between the filters and the speed loop gain will be superimposed. Allow lee-
way in the adjustments.
The following adjusted value guidelines require that the setting of Pn103 (Moment of Inertia Ratio)
is correctly set for the actual machine.
Important
• Speed Loop Gain (Pn100 [Hz]) and Speed Loop Integral Time Constant (Pn101 [ms])
Stable gain: Pn101 [ms] ≥ 4,000/(2π × Pn100 [Hz])
Critical gain: Pn101 [ms] > 1,000/(2π × Pn100 [Hz])
• Speed Loop Gain (Pn100 [Hz]) and First Stage First Torque Reference Filter Time Constant
(Pn401 [ms])
Stable gain: Pn401 [ms] ≤ 1,000/(2π × Pn100 [Hz] × 4)
Critical gain: Pn401 [ms] < 1,000/(2π × Pn100 [Hz] × 1)
8-82
8.13 Manual Tuning
8.13.1 Tuning the Servo Gains
• Speed Loop Gain (Pn100 [Hz]) and Second Stage Second Torque Reference Filter Frequency
(Pn40F [Hz])
Critical gain: Pn40F [Hz] > 4 × Pn100 [Hz]
Note: Set the Second Stage Second Torque Reference Filter Q Value (Pn410) to 0.70.
• Speed Loop Gain (Pn100 [Hz]) and First Stage Notch Filter Frequency (Pn409 [Hz]) (or Sec-
ond Stage Notch Filter Frequency (Pn40C [Hz]))
Critical gain: Pn409 [Hz] > 4 × Pn100 [Hz]
• Speed Loop Gain (Pn100 [Hz]) and Speed Feedback Filter Time Constant (Pn308 [ms])
Stable gain: Pn308 [ms] ≤ 1,000/(2π × Pn100 [Hz] × 4)
Critical gain: Pn308 [ms] < 1,000/(2π × Pn100 [Hz] × 1)
Tuning
Model Following Control
You can use model following control to improve response characteristic and shorten position- 8
ing time. You can use model following control only with position control.
Normally, the parameters that are used for model following control are automatically set along
with the servo gains by executing autotuning or custom tuning. However, you must adjust them
manually in the following cases.
• When the tuning results for autotuning or custom tuning are not acceptable
• When you want to increase the response characteristic higher than that achieved by the tun-
ing results for autotuning or custom tuning
• When you want to determine the servo gains and model following control parameters yourself
8-83
8.13 Manual Tuning
8.13.1 Tuning the Servo Gains
Speed Movement
Speed pattern Model following
reference
control
mKp, mVFF, mTFF
Time Speed Torque feedforward
feedforward
Speed Servomotor
+ reference + +
Position Speed control Tf Current M
Deviation Power
counter loop gain section control converter
Kp Kv and Ti section
8-84
8.13 Manual Tuning
8.13.1 Tuning the Servo Gains
Related Parameters
Next we will describe the following parameters that are used for model following control.
• Pn140 (Model Following Control-Related Selections)
• Pn141 (Model Following Control Gain)
• Pn143 (Model Following Control Bias in the Forward Direction)
• Pn144 (Model Following Control Bias in the Reverse Direction)
• Pn147 (Model Following Control Speed Feedforward Compensation)
For machines for which a high model following control gain cannot be set, the size of the
Information
position deviation in model following control will be determined by the setting of the model
Tuning
following control gain. For a machine with low rigidity, in which a high model following control
gain cannot be set, position deviation overflow alarms may occur during high-speed opera-
tion. If that is the case, you can increase the setting of the following parameter to increase
the level for alarm detection.
Use the following conditional expression for reference in determining the setting.
8
Maximum feed speed [reference units/s]
Pn 520 ≥ 2.0
Pn 141/10 [1/s]
Model Following Control Bias in the Forward Direction and Model Following Control Bias in
the Reverse Direction
If the response is different for forward and reverse operation, use the following parameters for
fine-tuning.
If you decrease the settings, the response characteristic will be lowered but overshooting will
be less likely to occur.
8-85
8.13 Manual Tuning
8.13.2 Compatible Adjustment Functions
Feedforward
The feedforward function applies feedforward compensation to position control to shorten the
positioning time.
Pn10A
Pn109
Feedforward Filter
Differential Feedforward
Time Constant
Feedforward Position
Pn109 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 100 1% 0 Immediately Tuning
Feedforward Filter Time Constant Position
Pn10A Setting Range Setting Unit Default Setting When Enabled Classification
0 to 6,400 0.01 ms 0 Immediately Tuning
Note: If you set the feedforward value too high, the machine may vibrate. As a guideline, use a setting of 80% or
less.
8-86
8.13 Manual Tuning
8.13.2 Compatible Adjustment Functions
Speed
Encoder conversion Current feedback
divided pulse
output Speed feedback
Divider ENC
Rotary Servomotor: Pn212
Linear Servomotor: Pn281
Tuning
Refer- Reference Electronic
Position PULS, SIGN ence gear Speed Current Power M
pulse input Smoo- Deviation control amplifier
reference pulse multiplier B thing counter control
form A Pn000 section section
Position control = n.X
Pn000
Clear signal Pn200 Pn218 Pn20E Pn216 = n.X
CLR = n.X Pn210 Pn217 section
8
input
Pn522 Speed Current feedback
Encoder divided Position Positioning conversion
pulse output feedback completed width
Speed feedback ENC
Divider
8-87
8.13 Manual Tuning
8.13.2 Compatible Adjustment Functions
Related Parameters
Torque Feedforward
Torque feedforward is allocated to T-REF (Pn002 = n.X) and it is set using the torque ref-
erence input gain (Pn400) and T-REF filter time constant (Pn415).
The default setting of Pn400 is 30. Therefore, if the torque feedforward value is ±3 V, then the
torque is limited to ±100% of the rated torque.
Parameter Meaning When Enabled Classification
n.0
Do not use T-REF.
(default setting)
n.1 Use T-REF as an external torque limit input.
Pn002 After restart Setup
n.2 Use T-REF as a torque feedback input.
Use T-REF as an external torque limit input
n.3
when /P-CL or /N-CL is active.
Speed Feedforward
You set the speed feedforward function with the position control option (Pn207 = n.X)
and the speed reference input gain (Pn300).
The default setting of Pn300 is 600. Therefore, if the speed feedforward value is ±6 V, then it
will indicate the rated speed.
Parameter Meaning When Enabled Classification
n.0
Do not use V-REF.
Pn207 (default setting) After restart Setup
n.1 Use V-REF as a speed feedback input.
8-88
8.13 Manual Tuning
8.13.2 Compatible Adjustment Functions
Motor Motor
speed Overshooting speed
Actual Servomotor
operation
Reference
Time
Time Settling time
Overshooting
Settling time
Related Parameters
Select the switching condition for mode switching with Pn10B = n.X.
Parameter That Sets the
Mode Switching Level When
Parameter Classification
Selection Rotary Linear Enabled
Servomotor Servomotor
Use the internal
n.0
torque reference as Pn10C
(default setting) the condition.
Tuning
Parameters That Set the Switching Levels
• Rotary Servomotors
Mode Switching Level for Torque Reference Speed Position 8
Pn10C Setting Range Setting Unit Default Setting When Enabled Classification
0 to 800 1% 200 Immediately Tuning
Mode Switching Level for Speed Reference Speed Position
Pn10D Setting Range Setting Unit Default Setting When Enabled Classification
0 to 10,000 -1 0 Immediately Tuning
1 min
Mode Switching Level for Acceleration Speed Position
Pn10E Setting Range Setting Unit Default Setting When Enabled Classification
0 to 30,000 -1 0 Immediately Tuning
1 min /s
Mode Switching Level for Position Deviation Position
Pn10F Setting Range Setting Unit Default Setting When Enabled Classification
0 to 10,000 1 reference unit 0 Immediately Tuning
8-89
8.13 Manual Tuning
8.13.2 Compatible Adjustment Functions
• Linear Servomotors
Mode Switching Level for Force Reference Speed Position
Pn10C Setting Range Setting Unit Default Setting When Enabled Classification
0 to 800 1% 200 Immediately Tuning
Mode Switching Level for Speed Reference Speed Position
Pn181 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 10,000 1 mm/s 0 Immediately Tuning
Mode Switching Level for Acceleration Speed Position
Pn182 Setting Range Setting Unit Default Setting When Enabled Classification
0 to 30,000 2 0 Immediately Tuning
1 mm/s
Mode Switching Level for Position Deviation Position
Pn10F Setting Range Setting Unit Default Setting When Enabled Classification
0 to 10,000 1 reference unit 0 Immediately Tuning
Using the Internal Torque Reference as the Mode Switching Condition (Default Set-
ting)
When the Internal torque reference equals or exceeds the torque set for the mode switching
level for torque reference (Pn10C), the speed loop is changed to P control.
The default setting for the torque reference level is 200%.
Speed reference Motor speed
Speed
Time
Internal torque reference
+Pn10C
Torque reference 0
- Pn10C
PI P PI control P PI control
Pn10D Time
PI P control PI control
• Linear Servomotors
When the speed reference equals or exceeds the speed set for the mode switching level for a
speed reference (Pn181), the speed loop is changed to P control.
Speed reference Motor speed
Speed
Pn181 Time
PI P control PI control
8-90
8.13 Manual Tuning
8.13.2 Compatible Adjustment Functions
Time
Motor acceleration
+Pn10E
Speed 0
- Pn10E
PI P PI control P PI control
• Linear Servomotors
When the speed reference equals or exceeds the acceleration rate set for the mode switching
level for acceleration (Pn182), the speed loop is changed to P control.
Speed reference
Speed Motor speed
Time
Motor acceleration
+Pn182
Acceleration 0
- Pn182
PI P PI control P PI control
Position deviation
Time
Tuning
Pn10F
PI P control PI control
8
Position Integral
The position integral is the integral function of the position loop. It is used for the electronic
cams and electronic shafts when using the SERVOPACK with a Yaskawa MP3000-Series
Machine Controller.
Position Integral Time Constant Position
Pn11F Setting Range Setting Unit Default Setting When Enabled Classification
0 to 50,000 0.1 ms 0 Immediately Tuning
8-91
8.14 Diagnostic Tools
8.14.1 Mechanical Analysis
Overview
You can connect the SERVOPACK to a computer to measure the frequency characteristics of
the machine. This allows you to measure the frequency characteristics of the machine without
using a measuring instrument.
SERVOPACK
The Servomotor is used to cause machine vibration and then the speed frequency characteris-
tics for the motor torque are measured. The measured frequency characteristics can be used
to determine the machine resonance.
You determine the machine resonance for use in servo tuning and as reference for considering
changes to the machine. The performance of the servo cannot be completely utilized depend-
ing on the rigidity of the machine. You may need to consider making changes to the machine.
The information can also be used as reference for servo tuning to help you adjust parameters,
such as the servo rigidity and torque filter time constant.
You can also use the information to set parameters, such as the notch filters.
WARNING
Mechanical analysis requires operating the Servomotor and therefore presents hazards.
Before you execute mechanical analysis, check the information provided in the SigmaWin+
operating manual.
8-92
8.14 Diagnostic Tools
8.14.1 Mechanical Analysis
Frequency Characteristics
The Servomotor is used to cause the machine to vibrate and the frequency characteristics from
the torque to the motor speed are measured to determine the machine characteristics. For a
normal machine, the resonance frequencies are clear when the frequency characteristics are
plotted on graphs with the gain and phase (Bode plots). The Bode plots show the size (gain) of
the response of the machine to which the torque is applied, and the phase delay (phase) in the
response for each frequency. Also, the machine resonance frequency can be determined from
the maximum frequency of the valleys (anti-resonance) and peaks (resonance) of the gain and
the phase delay.
For a Servomotor without a load or for a rigid mechanism, the gain and phase change gradually
in the Bode plots.
Estimated Estimated Estimated Resonance
Anti-Resonance Resonance Frequency
Frequency Frequency Second Candidate
Toolbar
START Button
Tuning
Click the START Button to start analysis.
Measurement and Notch Filter Setting Tab Pages
Measurement Tab Page: Displays detailed information on the results of analysis.
Notch Filter Setting Tab Page: Displays the notch filter frequencies. You can set these values in the parameters. 8
8-93
8.14 Diagnostic Tools
8.14.2 Easy FFT
WARNING
Never touch the Servomotor or machine during execution of Easy FFT. Doing so may result
in injury.
CAUTION
Use Easy FFT when the servo gain is low, such as in the initial stage of servo tuning. If you
execute Easy FFT after you increase the gain, the machine may vibrate depending on the
machine characteristics or gain balance.
Frequency
waveform Travel
reference D istance
Response
Travel Distance
SERVOPACK Servomotor
Easy FFT is built into the SERVOPACK for compatibility with previous products. Normally use
autotuning without a host reference for tuning.
Preparations
Always check the following before you execute Easy FFT.
• The parameters must not be write prohibited.
• The main circuit power supply must be ON.
• The test without a motor function must be disabled (Pn00C = n.0).
• There must be no alarms.
• There must be no hard wire base block (HWBB).
• The servo must be OFF.
• There must be no overtravel.
• An external reference must not be input.
8-94
8.14 Diagnostic Tools
8.14.2 Easy FFT
Operating Procedure
Use the following procedure for Easy FFT.
1. Click the Servo Drive Button in the workspace of the Main Window of the Sig-
maWin+.
Tuning
8-95
8.14 Diagnostic Tools
8.14.2 Easy FFT
5. Select the instruction (reference) amplitude and the rotation direction in the Measure-
ment condition Area, and then click the Start Button.
The Servomotor shaft will rotate and measurements will start.
When measurements have been completed, the measurement results will be displayed.
6. Check the results in the Measurement result Area and then click the Measurement
complete Button.
8-96
8.14 Diagnostic Tools
8.14.2 Easy FFT
7. Click the Result Writing Button if you want to set the measurement results in the param-
eters.
Related Parameters
The following parameters are automatically adjusted or used as reference when you execute
Easy FFT.
Do not change the settings of these parameters during execution of Easy FFT.
Parameter Name Automatic Changes
Pn408 Torque-Related Function Selections Yes
Pn409 First Stage Notch Filter Frequency Yes
Pn40A First Stage Notch Filter Q Value No
Pn40C Second Stage Notch Filter Frequency Yes
Pn40D Second Stage Notch Filter Q Value No
Pn456 Sweep Torque Reference Amplitude No
Yes: The parameter is automatically set.
No: The parameter is not automatically set, but the setting is read during execution.
Tuning
8-97
Monitoring
9
This chapter provides information on monitoring SERVO-
PACK product information and SERVOPACK status.
9-2
9.1 Monitoring Product Information
9.1.2 Operating Procedures
• With the Panel Operator, you can use Fn011 and Fn012 to monitor this information.
Information
Refer to the following sections for the differences in the monitor items compared with the
SigmaWin+.
13.4.16 Display Servomotor Model (Fn011) on page 13-24
13.4.17 Display Software Version (Fn012) on page 13-25
• With the Digital Operator, you can use Fn011, Fn012, and Fn01E to monitor this informa-
tion.
Refer to the following manual for the differences in the monitor items compared with the
SigmaWin+.
Σ-7-Series Digital Operator Operating Manual (Manual No.: SIEP S800001 33)
Monitoring
9-3
9.2 Monitoring SERVOPACK Status
9.2.1 Servo Drive Status
9-4
9.2 Monitoring SERVOPACK Status
9.2.2 Monitoring Operation, Status, and I/O
Monitoring
• /ALM-RST (Alarm Reset Input Signal)
• /CLT (Torque Limit Detection) Signal
• SEN (Absolute Data Request Input Signal)
• /VLT (Speed Limit Detection Output Signal)
Output Signal Status
•
Input Signal Status
9-5
9.2 Monitoring SERVOPACK Status
9.2.2 Monitoring Operation, Status, and I/O
Operating Procedure
Use the following procedure to display the Operation Monitor, Status Monitor, and I/O Monitor
for the SERVOPACK.
• Select Monitor in the SigmaWin+ Menu Dialog Box.
The Operation Pane, Status Pane, and I/O Pane will be displayed in the Monitor Window.
You can flexibly change the contents that are displayed in the Monitor Window. Refer to the
Information
following manual for details.
Engineering Tool SigmaWin+ Operation Manual (Manual No.: SIET S800001 34)
9-6
9.2 Monitoring SERVOPACK Status
9.2.3 I/O Signals Status Monitor
1. Click the Servo Drive Button in the workspace of the Main Window of the Sig-
maWin+.
Monitoring
9-7
9.2 Monitoring SERVOPACK Status
9.2.3 I/O Signals Status Monitor
9-8
9.3 Monitoring Machine Operation Status and Signal Waveforms
9.3.1 Items That You Can Monitor
Position loop
PULS
SIGN Reference + + + + +
pulse input Electronic Deviation Speed Current
gear counter Kp
K loop loop M Load
multiplier n - -
External encoder speed * (U/V/W)
+
1 *
- CN2 External
Electronic Motor speed
encoder
gear Speed
conversion ENC
Deviation
counter *
+ 1
1 Speed
Position deviation Deviation Motor - load
Electronic counter position deviation conversion CN31
Positioning completion - gear
Completion of position
reference distribution
Fully closed*
Monitoring
V-REF
9-9
9.3 Monitoring Machine Operation Status and Signal Waveforms
9.3.2 Using the SigmaWin+
Operating Procedure
1. Click the Servo Drive Button in the workspace of the Main Window of the Sig-
maWin+.
Trace Objects
You can trace the following items.
• Data Tracing
Trace Objects
• Torque Reference • Motor - Load Position Deviation
• Feedback Speed • Speed Feedforward
• Reference Speed • Torque Feedforward
• Position Reference Speed • Effective (Active) Gain
• Position Error (Deviation) • Main Circuit DC Voltage
• Position Amplifier Error (Deviation) • External Encoder Speed
• Control Mode
9-10
9.3 Monitoring Machine Operation Status and Signal Waveforms
9.3.3 Using the Analog Monitors
• I/O Tracing
Trace Objects
• /S-ON (Servo ON Input Signal) • ALM (Servo Alarm Output Signal)
• /P-CON (Proportional Control Input Sig- • /COIN (Positioning Completion Output
nal) Signal)
• P-OT (Forward Drive Prohibit Input Signal) • /V-CMP (Speed Coincidence Detection
• N-OT (Reverse Drive Prohibit Input Signal) Output Signal)
• /ALM-RST (Alarm Reset Input Signal) • /TGON (Rotation Detection Output Sig-
• /P-CL (Forward External Torque/Force nal)
Limit Input Signal) • /S-RDY (Servo Ready Output Signal)
• /N-CL (Reverse External Torque/Force • /CLT (Torque Limit Detection Output Sig-
Limit Input Signal) nal)
• /SPD-D (Internal Set Speed Selection • /VLT (Speed Limit Detection Output Sig-
Input Signal) nal)
• /SPD-A (Internal Set Speed Selection • /BK (Brake Output Signal)
Output
Input Signal) • /WARN (Warning Output Signal)
• /SPD-B (Internal Set Speed Selection Signals • /NEAR (Near Output Signal)
Input Signal) • ALO1 (Alarm Code Output Signal)
Input • /C-SEL (Control Selection Input Signal) • ALO2 (Alarm Code Output Signal)
Signals • /ZCLAMP (Zero Clamping Input Signal) • ALO3 (Alarm Code Output Signal)
• /INHIBIT (Reference Pulse Inhibit Input • PAO (Encoder Divided Pulse Output
Signal) Phase A Signal)
• /G-SEL (Gain Selection Input Signal) • PBO (Encoder Divided Pulse Output
• /P-DET (Polarity Detection Input Signal) Phase B Signal)
• FSTP (Forced Stop Input Signal) • PCO (Encoder Divided Pulse Output
• SEN (Absolute Data Request Input Signal) Phase C Signal)
• PULS (Pulse Reference Input Signal) • /PSELA (Reference Pulse Input Multipli-
• SIGN (Sign Reference Input Signal) cation Switching Output Signal)
• CLR (Position Deviation Clear Input Sig-
nal) • ACON (Main Circuit ON Signal)
• /PSEL (Reference Pulse Input Multiplica- • PDETCMP (Polarity Detection Com-
tion Input Signal) pleted Signal)
• /HWBB1 (Hard Wire Base Block Input 1 Internal • DEN (Position Reference Distribution
Signal) Status
Completed Signal)
• /HWBB2 (Hard Wire Base Block Input 2
Signal)
Monitoring
4.7.3 Analog Monitor Connector (CN5) on page 4-51
9-11
9.3 Monitoring Machine Operation Status and Signal Waveforms
9.3.3 Using the Analog Monitors
Description
Parameter
Monitor Signal Output Unit Remarks
n.00
(default
Motor Speed • Rotary Servomotor: 1 V/1,000 min-1 –
setting of • Linear Servomotor: 1 V/1,000 mm/s
Pn007)
9-12
9.3 Monitoring Machine Operation Status and Signal Waveforms
9.3.3 Using the Analog Monitors
Analog monitor 2 = (-1) × Analog Monitor 2 Signal Analog Monitor 2 + Analog Monitor 2
output voltage Selection (Pn007 = n.XX) Magnification (Pn553) Offset Voltage (Pn551)
Pn550 Setting Range Setting Unit Default Setting When Enabled Classification
-10,000 to 10,000 0.1 V 0 Immediately Setup
Analog Monitor 2 Offset Voltage Speed Position Torque
Pn551 Setting Range Setting Unit Default Setting When Enabled Classification
-10,000 to 10,000 0.1 V 0 Immediately Setup
Analog Monitor 1 Magnification Speed Position Torque
Pn552 Setting Range Setting Unit Default Setting When Enabled Classification
-10,000 to 10,000 ×0.01 100 Immediately Setup
Analog Monitor 2 Magnification Speed Position Torque
Pn553 Setting Range Setting Unit Default Setting When Enabled Classification
-10,000 to 10,000 ×0.01 100 Immediately Setup
• Example for Setting the Item to Monitor to the Motor Speed (Pn006 = n.00)
Example
When Pn552 = 100 (Setting Unit: ×0.01) When Pn552 = 1,000 (Setting Unit: ×0.01)
Approx. +10 V
+8 V
+6 V
+6 V
-6 V -6 V
Monitoring
-8 V
Approx. -10 V
9
Adjusting the Analog Monitor Output
You can manually adjust the offset and gain for the analog monitor outputs for the torque refer-
ence monitor and motor speed monitor.
The offset is adjusted to compensate for offset in the zero point caused by output voltage drift
or noise in the monitoring system.
The gain is adjusted to match the sensitivity of the measuring system.
The offset and gain are adjusted at the factory. You normally do not need to adjust them.
9-13
9.3 Monitoring Machine Operation Status and Signal Waveforms
9.3.3 Using the Analog Monitors
Adjustment Example
An example of adjusting the output of the motor speed monitor is provided below.
Offset Adjustment Gain Adjustment
Analog monitor output voltage Analog monitor output voltage
1 [V] Gain
adjustment
Offset adjustment
Motor speed
Motor speed
1000 [min-1]
• The adjustment values do not use parameters, so they will not change even if the parame-
Information
ter settings are initialized.
• Adjust the offset with the measuring instrument connected so that the analog monitor out-
put value goes to zero. The following setting example achieves a zero output.
• While power is not supplied to the Servomotor, set the monitor signal to the torque ref-
erence.
• In speed control, set the monitor signal to the position deviation.
Preparations
Always check the following before you adjust the analog monitor output.
• The parameters must not be write prohibited.
Applicable Tools
You can use the following tools to adjust analog monitor outputs. The function that is used is
given for each tool.
• Offset Adjustment
Tool Function Operating Procedure Reference
13.4.11 Adjust Analog Monitor Output Offset
Panel Operator Fn00C (Fn00C) on page 13-20
Σ-7-Series Digital Operator Operating Manual
Digital Operator Fn00C (Manual No.: SIEP S800001 33)
Others - Adjust the Analog
SigmaWin+ Operating Procedure on page 9-15
Monitor Output
9-14
9.3 Monitoring Machine Operation Status and Signal Waveforms
9.3.3 Using the Analog Monitors
• Gain Adjustment
Tool Function Operating Procedure Reference
13.4.12 Adjust Analog Monitor Output Gain
Panel Operator Fn00D (Fn00D) on page 13-20
Σ-7-Series Digital Operator Operating Manual
Digital Operator Fn00D (Manual No.: SIEP S800001 33)
Others - Adjust the Analog
SigmaWin+ Operating Procedure on page 9-15
Monitor Output
Operating Procedure
Use the following procedure to adjust the analog monitor output.
1. Click the Servo Drive Button in the workspace of the Main Window of the Sig-
maWin+.
2. Select Adjust the Analog Monitor Output in the Menu Dialog Box.
The Adjust the Analog Monitor Output Dialog Box will be displayed.
4. While watching the analog monitor, use the +1 and -1 Buttons to adjust the offset.
There are two channels: CH1 and CH2. If necessary, click the down arrow on the Channel Box and
select the channel.
Monitoring
9-15
9.4 Monitoring Product Life
9.4.1 Items That You Can Monitor
9-16
9.4 Monitoring Product Life
9.4.2 Operating Procedure
1. Click the Servo Drive Button in the workspace of the Main Window of the Sig-
maWin+.
Information With the Panel Operator or Digital Operator, you can use Un025 to Un02A to monitor this
information.
Monitoring
9-17
9.4 Monitoring Product Life
9.4.3 Preventative Maintenance
9-18
9.5 Alarm Tracing
9.5.1 Data for Which Alarm Tracing Is Performed
Monitoring
9-19
Fully-Closed Loop
Control
10
This chapter provides detailed information on performing
fully-closed loop control with the SERVOPACK.
Servomotor Main
Circuit Cable
Serial Converter
Unit Cable*
Serial Converter
Unit*
External
Encoder Cable*
* The connected devices and cables depend on the type of external linear encoder that is used.
Note: Refer to the following section for details on connections that are not shown above, such as connections to
power supplies and peripheral devices.
2.4 Examples of Standard Connections between SERVOPACKs and Peripheral Devices on page 2-26
10-2
10.2 SERVOPACK Commissioning Procedure
10-3
10.2 SERVOPACK Commissioning Procedure
10-4
10.3 Parameter Settings for Fully-Closed Loop Control
10.3.1 Control Block Diagram for Fully-Closed Loop Control
Position Electronic
reference gear Deviation Position Unit conversion 㧗 Speed Motor Machine
B counter control loop Pn20A 㧙 loop
A
Pn20E Speed Pn22A
Pn210 feedback Speed conversion ENC
External
Alarm encoder
10
10-5
10.3 Parameter Settings for Fully-Closed Loop Control
10.3.2 Setting the Motor Direction and the Machine Movement Direction
Related Parameters
Pn000 = n.X
Refer to the following section for details.
5.6 Motor Direction Setting on page 5-19
Pn002 = n.X
When you perform fully-closed loop control, set Pn002 to n.1 or n.3.
When Classifi-
Parameter Name Meaning
Enabled cation
n.0
(default set- Do not use an external encoder.
ting)
External encoder moves in forward
n.1 External
Pn002 direction for CCW motor rotation. After restart Setup
Encoder Usage
n.2 Reserved setting (Do not use.)
External encoder moves in reverse direc-
n.3
tion for CCW motor rotation.
n.4 Reserved setting (Do not use.)
10-6
10.3 Parameter Settings for Fully-Closed Loop Control
10.3.3 Setting the Number of External Encoder Scale Pitches
Related Parameters
Number of External Encoder Scale Pitches Position
10.3.4 Setting the PAO, PBO, and PCO (Encoder Divided Pulse
Output) Signals
Set the position resolution in Pn281 (Encoder Output Resolution).
Enter the number of phase A and phase B edges for the setting.
Setting Example
Specifications
Phase A
10
Phase B
“↑” indicates the edge positions. In this example, the set value is 20 and therefore the number
of edges is 20.
Note: The upper limit of the encoder signal output frequency (multiplied by 4) is 6.4 Mpps. Do not set a value that
would cause the output to exceed 6.4 Mpps.
If the output exceeds the upper limit, an A.511 alarm (Encoder Output Pulse Overspeed) will be output.
10-7
10.3 Parameter Settings for Fully-Closed Loop Control
10.3.5 External Absolute Encoder Data Reception Sequence
Example If the setting is 20 and the speed is 1,600 mm/s, the output frequency would be 1.6 Mpps
1600 mm/s
= 1,600,000 = 1.6 Mpps
0.001 mm
Because 1.6 Mpps is less than 6.4 Mpps, this setting can be used.
Related Parameters
Encoder Output Resolution Position
Pn281 Setting Range Setting Unit Default Setting When Enabled Classification
1 to 4,096 1 edge/pitch 20 After restart Setup
Note: The maximum setting for the encoder output resolution is 4,096.
If the resolution of the external encoder exceeds 4,096, pulse output will no longer be possible at the resolu-
tion given in Feedback Resolution of Linear Encoder on page 5-50.
Classifica-
Setting Range Setting Unit Default Setting When Enabled
Pn51B tion
0 to
1 reference unit 1000 Immediately Setup
1,073,741,824
Note: If you set this parameter to 0, A.d10 alarms will not be output and the machine may be damaged.
10-8
10.3 Parameter Settings for Fully-Closed Loop Control
10.3.7 Alarm Detection Settings
Setting Example
Increase the value if the belt slips or is twisted excessively.
If this parameter is set to 0, the external encoder value will be read as it is.
If you use the default setting of 20, the second rotation will start with the deviation for the first
Servomotor rotation multiplied by 0.8.
Deviation between Servomotor and external encoder
Large Pn52A = 0
Pn52A = 20
Small
Pn52A = 100
Related Parameters
Multiplier per Fully-closed Rotation Position
Pn52A Setting Range Setting Unit Default Setting When Enabled Classification
0 to 100 1% 20 Immediately Setup
10
10-9
10.3 Parameter Settings for Fully-Closed Loop Control
10.3.8 Analog Monitor Signal Settings
10-10
Safety Functions
11
This chapter provides detailed information on the safety
functions of the SERVOPACK.
Refer to the following section for information on the safety function and safety parameters.
Compliance with UL Standards, EU Directives, and Other Safety Standards on page xxvi
Products that display the TÜV mark on the nameplate have met the safety standards.
Important
WARNING
To confirm that the HWBB function satisfies the safety requirements of the system, you
must conduct a risk assessment of the system.
Incorrect use of the safety function may cause injury.
The Servomotor will move if there is an external force (e.g., gravity on a vertical axis) even
when the HWBB function is operating. Use a separate means, such as a mechanical brake,
that satisfies the safety requirements.
Incorrect use of the safety function may cause injury.
While the HWBB function is operating, the Servomotor may move within an electric angle of
180° or less as a result of a SERVOPACK failure. Use the HWBB function for an application
only after confirming that movement of the Servomotor will not result in a hazardous condi-
tion.
Incorrect use of the safety function may cause injury.
The dynamic brake and the brake signal are not safety-related elements. You must design
the system so that SERVOPACK failures will not cause a hazardous condition while the
HWBB function is operating.
Incorrect use of the safety function may cause injury.
Connect devices that satisfy the safety standards for the signals for safety functions.
Incorrect use of the safety function may cause injury.
The HWBB function does not shut OFF the power to the SERVOPACK or electrically isolate
it. Implement measures to shut OFF the power supply to the SERVOPACK before you per-
form maintenance on it.
There is a risk of electric shock.
11-2
11.2 Hard Wire Base Block (HWBB)
11.2.1 Risk Assessment
For safety function signal connections, the input signal is the 0-V common and the output signal
is a source output.
This is opposite to other signals described in this manual.
Important To avoid confusion, the ON and OFF status of signals for the safety function are defined as fol-
lows:
ON: The state in which the relay contacts are closed or the transistor is ON and current flows
into the signal line.
OFF: The state in which the relay contacts are open or the transistor is OFF and no current
flows into the signal line.
The input signal uses the 0-V common. The following figure shows a connection example.
Power supply
SERVOPACK
Control circuit
CN8
24-V power supply
Drive signal
Switch
/HWBB1+ 4
Fuse
/HWBB1- 3 Stopped.
/HWBB2+ 6
/HWBB2- 5 Stopped.
0V
Power Module
Servomotor
When using the HWBB, you must perform a risk assessment of the servo system in advance to
confirm that the safety level of the standards is satisfied. Refer to the following section for
details on the standards.
Compliance with UL Standards, EU Directives, and Other Safety Standards on page xxvi
Note: To meet performance level e (PLe) in EN ISO 13849-1 and SIL3 in IEC 61508, the EDM1 signal must be mon-
itored by the host controller. If the EDM1 signal is not monitored by the host controller, the level will be safety
performance level c (PLc) and SIL1.
11
The following hazards exist even when the HWBB is operating. These hazards must be
included in the risk assessment.
• The Servomotor will move if an external force is applied to it (for example, gravity on a vertical
axis). Implement measures to hold the Servomotor, such as installing a separate mechanical
brake.
11-3
11.2 Hard Wire Base Block (HWBB)
11.2.2 Hard Wire Base Block (HWBB) State
• If a failure occurs such as a Power Module failure, the Servomotor may move within an elec-
tric angle of 180°. Ensure safety even if the Servomotor moves.
The rotational angle or travel distance depends on the type of Servomotor as follows:
• Rotary Servomotor: 1/6 rotation max. (rotational angle calculated at the motor shaft)
• Direct Drive Servomotor: 1/20 rotation max. (rotational angle calculated at the motor shaft)
• Linear Servomotor: 50 mm max.
• The HWBB does not shut OFF the power to the SERVOPACK or electrically isolate it. Imple-
ment measures to shut OFF the power supply to the SERVOPACK before you perform main-
tenance on it.
/S-ON OFF
(Servo ON ON
Input Signal)
SERVOPACK
Status Operating state BB state HWBB state
If the /HWBB1 and /HWBB2 signals are OFF and the /S-ON (Servo ON Input) signal is input,
the HWBB state will be maintained even after the /HWBB1 and /HWBB2 signals are turned
ON. Turn OFF the /S-ON signal to place the SERVOPACK in the BB state and then turn ON the
/S-ON signal again.
/HWBB1 OFF (motor current ON (normal operation)
/HWBB2 shut-OFF request)
SERVOPACK Operating
HWBB state BB state
Status Status
Note: 1. If the SERVOPACK is placed in the BB state while the main circuit power supply is OFF, the HWBB state
will be maintained until the /S-ON (Servo ON) signal is turned OFF.
2. If the /S-ON (Servo ON) signal is set to be always active (Pn50A = n.7), you cannot reset the HWBB
state.
Do not set this value if you are using the HWBB.
11-4
11.2 Hard Wire Base Block (HWBB)
11.2.4 Detecting Errors in HWBB Signal
CAUTION
The A.Eb1 alarm (Safety Function Signal Input Timing Error) is not a safety-related element.
Keep this in mind when you design the system.
/HWBB1
ON (normal OFF (motor current
/HWBB2
operation) shut-OFF request)
SERVO-
PACK Status Normal operating status HWBB state
Note: 1. The OFF status is not recognized if the OFF interval of the /HWBB1 or /HWBB2 signal is 0.5 ms or shorter.
2. You can check the status of the input signals by using monitor displays.
11-5
11.2 Hard Wire Base Block (HWBB)
11.2.7 /S-RDY (Servo Ready Output) Signal
/S-ON
OFF
(Servo ON ON
Input Signal)
SERVOPACK Operating
Status HWBB state BB state
Status
/S-RDY
(Servo Ready OFF
ON ON
Output Signal)
CAUTION
The brake signal is not a safety-related element. You must design the system so that a haz-
ardous condition does not occur even if the brake signal fails in the HWBB state. Also, if a
Servomotor with a Brake is used, keep in mind that the brake in the Servomotor is used only
to prevent the moving part from being moved by gravity or an external force and it cannot
be used to stop the Servomotor.
CAUTION
The dynamic brake is not a safety-related element. You must design the system so that a
hazardous condition does not occur even if the Servomotor coasts to a stop in the HWBB
state. Normally, we recommend that you use a sequence that returns to the HWBB state
after stopping for a reference.
If the application frequently uses the HWBB, stopping with the dynamic brake may result in
the deterioration of elements in the SERVOPACK. To prevent internal elements from deterio-
rating, use a sequence in which the HWBB state is returned to after the Servomotor has
come to a stop.
11-6
11.2 Hard Wire Base Block (HWBB)
11.2.10 Settings to Clear the Position Deviation
Therefore, stop the position reference from the host controller while in the HWBB state. If you
specify not clearing the position deviation during position control (Pn200 = n.1), input the
CLR (Position Deviation Clear) signal during the HWBB or BB state to clear the position devia-
tion.
11.2.11 ALM (Servo Alarm) Signal and ALO1, ALO2, and ALO3
(Alarm Code Output) Signals
The ALM (Servo Alarm) signal is not output in the HWBB state. The ALO1, ALO2, and ALO3
(Alarm Code Output) signals are not output in the HWBB state.
Safety Functions
11
11-7
11.3 EDM1 (External Device Monitor)
11.3.1 EDM1 Output Signal Specifications
WARNING
The EDM1 signal is not a safety output. Use it only for monitoring for failures.
/HWBB1
/HWBB2 ON
(normal operation) OFF (motor current shut-OFF request)
EDM1 OFF ON
11-8
11.4 Applications Examples for Safety Functions
11.4.1 Connection Example
Close
Guard Limit switch
24-V power
supply Open G9SX-BC202 Safety
Unit manufactured by
OMRON Corporation
Fuse
A1 T11 T12 T21 T22
Power Inputs
supply Reset/feedback
input Outputs
inputs SERVOPACK
A2 T31 T32 T33 S24 S14
CN8
/HWBB1+ 4
0V
/HWBB1- 3
/HWBB2+ 6
/HWBB2- 5
EDM1+ 8
EDM1- 7
When the guard is opened, both the /HWBB1 and the /HWBB2 signals turn OFF, and the
EDM1 signal turns ON. Because the feedback circuit is ON while the guard is closed, the
Safety Unit is reset, the /HWBB1 and the / HWBB2 signals turn ON, and the operation is
enabled.
Note: The EDM1 signal is used as a source output. Connect the EDM1 so that the current flows from EMD1+ to
EMD1-.
If a failure occurs (e.g., the /HWBB1 or the /HWBB2 signal remains ON), the Safety Unit is not
reset when the guard is closed because the EDM1 signal remains OFF. Therefore starting is not
possible and a failure is detected.
In this case the following must be considered: an error in the external device, disconnection of
the external wiring, short-circuiting in the external wiring, or a failure in the SERVOPACK. Find
the cause and correct the problem. 11
11-9
11.4 Applications Examples for Safety Functions
11.4.3 Procedure
11.4.3 Procedure
1 Request is received to open the guard.
The /HWBB1 and /HWBB2 signals turn OFF and the HWBB
4
operates. (Working inside the guard is enabled.)
11-10
11.5 Validating Safety Functions
Safety Functions
11
11-11
11.6 Connecting a Safety Function Device
Enlarged
View
2. Connect the safety function device to the connector for the safety function device
(CN8).
Note: If you do not connect a safety function device, leave the Safety Jumper Connector connected to the connec-
tor for the safety function device (CN8). If the SERVOPACK is used without the Safety Jumper Connector
connected to CN8, no current will be supplied to the Servomotor and no motor torque will be output. In this
case, Hbb will be displayed on the Digital Operator.
11-12
Maintenance
12
This chapter provides information on the meaning of,
causes of, and corrections for alarms and warnings.
12.4 Troubleshooting Based on the Operation and Conditions of the Servomotor . .12-56
12.1 Inspections and Part Replacement
12.1.1 Inspections
12.1.1 Inspections
Perform the inspections given in the following table at least once every year for the SERVO-
PACK. Daily inspections are not required.
Check for dust, dirt, and oil on the Clean with compressed air or a
Exterior
surfaces. cloth.
At least once a
year Check for loose terminal block
Tighten any loose screws or other
Loose Screws and connector screws and for
loose parts.
other loose parts.
The parameters of any SERVOPACKs that are sent to Yaskawa for part replacement are reset to
the factory settings before they are returned to you. Always keep a record of the parameter set-
Important
tings. And, always confirm that the parameters are properly set before starting operation.
12-2
12.1 Inspections and Part Replacement
12.1.3 Replacing the Battery
• Pn008 = n.0
The ALM (Servo Alarm) signal is output for up to five seconds when the control power supply
is turned ON, and then the battery voltage is monitored for four seconds.
No alarm will be displayed even if the battery voltage drops below the specified value after
these four seconds.
• Pn008 = n.1
The ALM (Servo Alarm) signal is output for up to five seconds when the control power supply
is turned ON, and then the battery voltage is monitored continuously.
ON
OFF
Control power supply
ALM Normal status
Alarm
5 s max. 4s
12-3
12.1 Inspections and Part Replacement
12.1.3 Replacing the Battery
If you remove the Battery or disconnect the Encoder Cable while the control power supply to
the SERVOPACK is OFF, the absolute encoder data will be lost.
Important
SERVOPACK connector
5. Turn OFF the power supply to the SERVOPACK to clear the A.830 alarm (Encoder Bat-
tery Alarm).
6. Turn ON the power supply to the SERVOPACK.
7. Make sure that the alarm has been cleared and that the SERVOPACK operates normally.
12-4
12.2 Alarm Displays
12.2.1 List of Alarms
This section provides a list of the alarms that may occur and the causes of and corrections for
those alarms.
List of Alarms
Servo- Alarm Code
Alarm
motor Output
Alarm Reset
Alarm Name Alarm Meaning Stop-
Number Possi-
ping ALO1 ALO2 ALO3
ble?
Method
There is an error in the
Parameter Checksum
A.020 parameter data in the Gr.1 No H H H
Error SERVOPACK.
There is an error in the
A.021 Parameter Format Error parameter data format in the Gr.1 No H H H
SERVOPACK.
There is an error in the
A.022 System Checksum Error parameter data in the Gr.1 No H H H
Maintenance
SERVOPACK.
An internal program error
A.024 System Alarm occurred in the SERVO- Gr.1 No H H H
PACK.
An internal program error
A.025 System Alarm occurred in the SERVO-
PACK.
Gr.1 No H H H
12
Main Circuit Detector There is an error in the detec-
A.030 Gr.1 Yes H H H
Error tion data for the main circuit.
A parameter setting is out-
A.040 Parameter Setting Error Gr.1 No H H H
side of the setting range.
Continued on next page.
12-5
12.2 Alarm Displays
12.2.1 List of Alarms
12-6
12.2 Alarm Displays
12.2.1 List of Alarms
12-7
12.2 Alarm Displays
12.2.1 List of Alarms
12-8
12.2 Alarm Displays
12.2.1 List of Alarms
Encoder Communications
A.C90 the encoder and SERVO- Gr.1 No L H L
Error PACK is not possible.
Encoder Communications An error occurred in calculat-
A.C91 Position Data Acceleration ing the position data of the Gr.1 No L H L
Rate Error encoder.
An error occurred in the com- 12
Encoder Communications munications timer between
A.C92 Gr.1 No L H L
Timer Error the encoder and SERVO-
PACK.
The parameters in the
A.CA0 Encoder Parameter Error Gr.1 No L H L
encoder are corrupted.
Continued on next page.
12-9
12.2 Alarm Displays
12.2.1 List of Alarms
12-10
12.2 Alarm Displays
12.2.1 List of Alarms
Maintenance
12
12-11
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12-12
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12
12-13
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12-14
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
and terminals U, V, or
W.
The regenerative
resistor is not wired
Check the wiring. Correct the wiring. page 4-21
correctly or there is
faulty contact.
12
Continued on next page.
12-15
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12-16
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
Maintenance
12
12-17
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12-18
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
Maintenance
12
12-19
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12-20
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
the SERVOPACK.
The SERVOPACK may be
A failure occurred in
– faulty. Replace the –
the SERVOPACK.
SERVOPACK.
Continued on next page.
12
12-21
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12-22
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12-23
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12-24
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12-25
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12-26
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12
12-27
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12-28
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
SERVOPACK.
Turn the power supply to
the SERVOPACK OFF and
A.bF1: A failure occurred in ON again. If the alarm still
– –
System Alarm 1 the SERVOPACK. occurs, the SERVOPACK
may be faulty. Replace the
SERVOPACK. 12
Turn the power supply to
the SERVOPACK OFF and
A.bF2: A failure occurred in ON again. If the alarm still
– –
System Alarm 2 the SERVOPACK. occurs, the SERVOPACK
may be faulty. Replace the
SERVOPACK.
Continued on next page.
12-29
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12-30
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
Maintenance
12
12-31
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12-32
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12
12-33
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12-34
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
Maintenance
12
12-35
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12-36
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12-37
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12-38
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12
12-39
12.2 Alarm Displays
12.2.2 Troubleshooting Alarms
12-40
12.2 Alarm Displays
12.2.3 Resetting Alarms
• Linear Servomotor
If either of the following conditions is detected, an alarm will occur.
Pn585 [mm/s] Resolution of Serial Converter Unit Pn20E
Linear encoder pitch [m] 10 Pn210
• Linear Servomotor
If either of the following conditions is detected, an alarm will occur.
Rated motor speed [mm/s] 1/3 Resolution of Serial Converter Unit Pn20E
Pn210
Linear encoder pitch [m] 10
Be sure to eliminate the cause of an alarm before you reset the alarm.
If you reset the alarm and continue operation without eliminating the cause of the alarm, it may
Important result in damage to the equipment or fire.
1. Click the Servo Drive Button in the workspace of the Main Window of the Sig-
maWin+.
12-41
12.2 Alarm Displays
12.2.4 Displaying the Alarm History
The alarm will be reset, and the alarm display will be cleared.
This concludes the procedure to reset alarms.
Preparations
No preparations are required.
Applicable Tools
The following table lists the tools that you can use to display the alarm history and the applica-
ble tool functions.
Tool Function Reference
Panel Operator Fn000 13.4.1 Display Alarm History (Fn000) on page 13-12
Σ-7-Series Digital Operator Operating Manual
Digital Operator Fn000 (Manual No.: SIEP S800001 33)
Troubleshooting - Display
SigmaWin+ Operating Procedure on page 12-42
Alarm
Operating Procedure
Use the following procedure to display the alarm history.
1. Click the Servo Drive Button in the workspace of the Main Window of the Sig-
maWin+.
12-42
12.2 Alarm Displays
12.2.5 Clearing the Alarm History
Information 1. If the same alarm occurs consecutively within one hour, it is not saved in the alarm history.
If it occurs after an hour or more, it is saved.
2. You can clear the alarm history by clicking the Clear Button. The alarm history is not
cleared when alarms are reset or when the SERVOPACK main circuit power is turned OFF.
Preparations
Always check the following before you clear the alarm history.
• The parameters must not be write prohibited.
Applicable Tools
The following table lists the tools that you can use to clear the alarm history and the applicable
tool functions.
Tool Function Reference
Panel Operator Fn006 13.4.6 Clear Alarm History (Fn006) on page 13-16
Σ-7-Series Digital Operator Operating Manual
Digital Operator Fn006 (Manual No.: SIEP S800001 33)
Troubleshooting - Display
SigmaWin+ Operating Procedure on page 12-43
Alarm
Maintenance
Operating Procedure
Use the following procedure to reset the alarm history.
1. Click the Servo Drive Button in the workspace of the Main Window of the Sig- 12
maWin+.
12-43
12.2 Alarm Displays
12.2.6 Resetting Alarms Detected in Option Modules
Preparations
Always check the following before you clear an alarm detected in an Option Module.
• The parameters must not be write prohibited.
Applicable Tools
The following table lists the tools that you can use to reset Option Module configuration errors
and the applicable tool functions.
Tool Function Reference
13.4.19 Reset Option Module Configuration Error
Panel Operator Fn014 (Fn014) on page 13-27
Σ-7-Series Digital Operator Operating Manual
Digital Operator Fn014 (Manual No.: SIEP S800001 33)
SigmaWin+ Troubleshooting - Display Alarm Operating Procedure on page 12-44
Operating Procedure
Use the following procedure to reset alarms detected in Option Modules.
1. Click the Servo Drive Button in the workspace of the Main Window of the Sig-
maWin+.
12-44
12.2 Alarm Displays
12.2.6 Resetting Alarms Detected in Option Modules
The Reset Option Module Configuration Error Dialog Box will be displayed.
4. Select the Clear Check Box for the Option Module for which to reset the alarm and then
click the Execute Button.
12
12-45
12.2 Alarm Displays
12.2.7 Resetting Motor Type Alarms
Preparations
Always check the following before you reset a motor type alarm.
• The parameters must not be write prohibited.
Applicable Tools
The following table lists the tools that you can use to clear the motor type alarm and the appli-
cable tool functions.
Tool Function Reference
13.4.24 Resetting Motor Type Alarms (Fn021) on page
Panel Operator Fn021 13-29
Σ-7-Series Digital Operator Operating Manual
Digital Operator Fn021 (Manual No.: SIEP S800001 33)
Troubleshooting - Reset Motor
SigmaWin+ Operating Procedure on page 12-46
Type Alarm
Operating Procedure
Use the following procedure to reset Motor Type alarm.
1. Click the Servo Drive Button in the workspace of the Main Window of the Sig-
maWin+.
12-46
12.2 Alarm Displays
12.2.7 Resetting Motor Type Alarms
Maintenance
12
12-47
12.3 Warning Displays
12.3.1 List of Warnings
12-48
12.3 Warning Displays
12.3.1 List of Warnings
Maintenance
12
12-49
12.3 Warning Displays
12.3.2 Troubleshooting Warnings
12-50
12.3 Warning Displays
12.3.2 Troubleshooting Warnings
12
12-51
12.3 Warning Displays
12.3.2 Troubleshooting Warnings
12-52
12.3 Warning Displays
12.3.2 Troubleshooting Warnings
12-53
12.3 Warning Displays
12.3.2 Troubleshooting Warnings
12-54
12.3 Warning Displays
12.3.2 Troubleshooting Warnings
Maintenance
12
12-55
12.4 Troubleshooting Based on the Operation and Conditions of the Servomotor
12-56
12.4 Troubleshooting Based on the Operation and Conditions of the Servomotor
12-57
12.4 Troubleshooting Based on the Operation and Conditions of the Servomotor
12-58
12.4 Troubleshooting Based on the Operation and Conditions of the Servomotor
12-59
12.4 Troubleshooting Based on the Operation and Conditions of the Servomotor
12-60
12.4 Troubleshooting Based on the Operation and Conditions of the Servomotor
12
12-61
12.4 Troubleshooting Based on the Operation and Conditions of the Servomotor
12-62
12.4 Troubleshooting Based on the Operation and Conditions of the Servomotor
12
12-63
12.4 Troubleshooting Based on the Operation and Conditions of the Servomotor
12-64
12.4 Troubleshooting Based on the Operation and Conditions of the Servomotor
The encoder was subjected Check the Servomotor tion. Improve the
to excessive vibration or installation (mounting sur- mounting state of the –
shock. face precision, securing Servomotor or linear
state, and alignment). encoder.
Check the linear encoder
installation (mounting sur-
face precision and secur- 12
ing method).
Turn OFF the power sup-
ply to the servo system. Correctly secure the
The coupling between the
Check to see if position coupling between the
machine and Servomotor is –
offset occurs at the cou- machine and Servomo-
not suitable.
pling between machine tor.
and Servomotor.
Continued on next page.
12-65
12.4 Troubleshooting Based on the Operation and Conditions of the Servomotor
12-66
Panel Displays and
Panel Operator
Procedures
13
This chapter describes how to interpret panel displays and
the operation of the Panel Operator.
Key
Key Name Function
No.
MODE/SET • Changes the display.
Key • Confirms settings.
UP Key Increases the setting.
DOWN Key Decreases the setting.
Panel display • Displays the setting. To display the
setting, press the DATA/SHIFT Key
DATA/SHIFT
for approximately one second.
Key
• Moves to the next digit on the left
c d e f when a digit is flashing.
Panel Operator
Press the DATA/SHIFT Key Parameter Setting Mode (Pn) page 13-6
for approx. 1 second.
13
13-3
13.1 Panel Operator
13.1.3 Status Displays
You can change the setting of Pn52F (Monitor Display at Startup) to display the Monitor Dis-
Information
play Mode instead of the Status Display Mode after the power supply is turned ON.
Set Pn52F to the Un number of the monitor display to display after the power supply is
turned ON.
Code
13-4
13.1 Panel Operator
13.1.3 Status Displays
• Interpreting Codes
Display Meaning Display Meaning
Base Block Active
Indicates that the servo is Safety Function
OFF. Indicates that the SERVOPACK is in
Operation in Progress the hard wire base block state due to a
Indicates that the servo is safety function.
ON.
Forward Drive Prohibited (Example: Operation Test without Motor in Progress
Indicates that the P-OT in Progress Status) Indicates that the test without a motor
(Forward Drive Prohibit) is in progress.
signal is open. The status display changes according
Reverse Drive Prohibited (Displayed alternately.)
to the status of Servomotor and
Indicates that the N-OT SERVOPACK. However, tSt will not be
(Reverse Drive Prohibit) displayed during a test without a motor
signal is open. even if an alarm occurs.
Forced Stop Status
Indicates that the FSTP Alarm Status
(Force Stop Input) signal
Flashes the alarm number.
forced the Servomotor to
stop.
13
13-5
13.2 Parameter (Pn) Operations on the Panel Operator
13.2.1 Setting Parameters That Require Numeric Settings
13-6
13.2 Parameter (Pn) Operations on the Panel Operator
13.2.2 Setting Parameters That Require Selection of Functions
Middle Lower
four digits four digits
7 To enable the change to the setting, turn the power supply to the SERVOPACK OFF and ON again.
13
13-7
13.3 Monitor Display (Un) Operations on the Panel Operator
13.3.1 Basic Monitor Display Operations
This section describes the basic operations for monitor displays and how to interpret some
special monitor displays.
Refer to the following section for details on the contents of the monitor display.
15.2.2 Corresponding SERVOPACK Monitor Display Function Names on page 15-9
• If the input signal that corresponds to the LED number is OFF, the top LED segment will be lit.
• If the input signal that corresponds to the LED number is ON, the bottom LED segment will
be lit.
13-8
13.3 Monitor Display (Un) Operations on the Panel Operator
13.3.3 Output Signal Monitor (Un006)
OFF (open)
Display Examples
Display examples for input signals are shown below.
• When the /S-ON (Servo ON) Signal Is ON
87 6 5 4 3 2 1
87 6 5 4 3 2 1
87 6 5 4 3 2 1
• If the output signal that corresponds to the LED number is OFF, the top LED segment will be
lit.
13-9
13.3 Monitor Display (Un) Operations on the Panel Operator
13.3.4 Safety Input Signal Monitor (Un015)
• If the output signal that corresponds to the LED number is ON, the bottom LED segment will
be lit.
The allocations are given in the following table.
LED number Output Pin Numbers Signal Name (Default Setting)
1 CN1-31and CN1-32 ALM+, CALM-
/SO1+ (/COIN+ or /V-CMP+) and /SO1- (/COIN- or
2 CN1-25 and CN1-26
/V-CMP-)
3 CN1-27 and CN1-28 /SO2+ (/TGON+) /SO2- (/TGON-)
4 CN1-29 and CN1-30 /SO3+ (/S-RDY+) /SO3- (/S-RDY-)
5 CN1-37 ALO1
6 CN1-38 ALO2
7 CN1-39 ALO3
8 – Reserved.
ON (transistor ON)
Display Examples
A display example for output signals is shown below.
• When the ALM (Servo Alarm) Signal Is OFF
The top segment of digit 1 is lit.
8 7 6 5 4 3 2 1
• If the signal that corresponds to the LED number is ON, the top LED segment will be lit.
• If the signal that corresponds to the LED number is OFF, the bottom LED segment will be lit.
The allocations are given in the following table.
LED number Input Pin Numbers Signal
1 CN8-3 and CN8-4 /HWBB1
2 CN8-5 and CN8-6 /HWBB2
3 – Reserved.
4 – Reserved.
5 – Reserved.
6 – Reserved.
7 – Reserved.
8 – Reserved.
13-10
13.3 Monitor Display (Un) Operations on the Panel Operator
13.3.5 Upper Limit Setting Monitor for Maximum Motor Speed/Upper Limit Setting for Encoder Output Resolution (Un010)
ON (closed)
Display Example
A display example for safety input signals is shown below.
• When the /HWBB1 Signal Turns OFF to Activate a HWBB
87 654 3 2 1
13-11
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.1 Display Alarm History (Fn000)
The operating procedures from the Panel Operator are described here. Refer to the descrip-
tions of individual utility functions for preparations and related parameters.
Refer to the following section for details on utility functions.
15.2.1 Corresponding SERVOPACK Utility Function Names on page 15-7
MODE/SET DATA/
Press the MODE/SET Key to enter Utility Function
1 Mode. If Fn000 is not displayed, press the UP Key or
DOWN Key to display Fn000.
MODE/SET DATA/
Time Stamp
A time stamp gives the total operation time to the point at which the alarm occurred in incre-
ments of 100 ms from when the control power supply and main circuit power supply were turned
Term ON. For 24-hour, 365-day operation, measurements are possible for approximately 13 years.
13-12
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.2 Jog (Fn002)
8 Turn the power supply to the SERVOPACK OFF and ON again after you finish jogging.
13
13-13
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.3 Origin Search (Fn003)
• Linear Servomotors
Parameter UP Key DOWN Key
Linear encoder Linear encoder
n.0
counts up. counts down.
Pn000
Linear encoder Linear encoder
n.1
counts down. counts up.
8 Turn the power supply to the SERVOPACK OFF and ON again after you finish the origin search.
13-14
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.4 Jog Program (Fn004)
13
13-15
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.5 Initialize Parameters (Fn005)
13-16
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.7 Reset Absolute Encoder (Fn008)
8 To enable the change to the settings, turn the power supply to the SERVOPACK OFF and ON again.
13
13-17
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.8 Autotune Analog (Speed/Torque) Reference Offset (Fn009)
13-18
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.10 Manually Adjust Torque Reference Offset (Fn00B)
13
13-19
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.11 Adjust Analog Monitor Output Offset (Fn00C)
13-20
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.13 Autotune Motor Current Detection Signal Offset (Fn00E)
13
13-21
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.14 Manually Adjust Motor Current Detection Signal Offset (Fn00F)
13-22
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.15 Write Prohibition Setting (Fn010)
Press the UP Key or DOWN Key and set one of the fol-
lowing.
4
MODE/SET DATA/
P.0000: Write permitted (default setting)
P.0001: Write prohibited
Press the MODE/SET Key to enter the value. When
the setting has been completed, donE will flash on the
5 display, and then the display shown on the left will
MODE/SET DATA/
appear again.
Note: If you set any value other than P.0000 or P.0001, Error
will be displayed.
To enable the change to the setting, turn the power supply to the SERVOPACK OFF and ON again
6
after write protection has been set or cleared.
13
13-23
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.16 Display Servomotor Model (Fn011)
Servomotor capacity ( 10 W)
The above example indicates 100 W.
13-24
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.17 Display Software Version (Fn012)
13-25
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.18 Multiturn Limit Setting after Multiturn Limit Disagreement Alarm (Fn013)
7 To enable the change to the settings, turn the power supply to the SERVOPACK OFF and ON again.
13-26
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.19 Reset Option Module Configuration Error (Fn014)
To enable the change to the setting, turn the power supply to the SERVOPACK OFF and ON again
8
after clearing detected Option Module alarms has been completed.
13-27
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.21 Display SERVOPACK and Servomotor IDs (Fn01E)
7 To enable the change to the settings, turn the power supply to the SERVOPACK OFF and ON again.
13-28
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.24 Resetting Motor Type Alarms (Fn021)
6 To enable the change to the settings, turn the power supply to the SERVOPACK OFF and ON again.
13-29
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.27 Tuning-less Level Setting (Fn200)
13-30
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.28 Advanced Autotuning without Reference (Fn201)
13-31
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.31 Adjust Anti-resonance Control (Fn204)
13-32
13.4 Utility Function (Fn) Operations on the Panel Operator
13.4.33 Easy FFT (Fn206)
11 Turn the power supply to the SERVOPACK OFF and ON again after you finish executing Easy FFT.
13
13-33
Parameter Lists
14
This chapter provides information on the parameters.
Name
No. Range Unit Setting ble Motors Enabled fication ence
0000h to
2 Basic Function Selections 0
10B1h – 0000h All After restart Setup –
Pn000 Switching between internal set speed control with contact refer-
4
ences and speed control with analog references
Switching between internal set speed control with contact refer-
5
ences and position control with pulse train references
Switching between internal set speed control with contact refer-
n.X 6
ences and torque control with analog references page 5-14
Switching between position control with pulse train references and
7
speed control with analog references
Switching between position control with pulse train references and
8
torque control with analog references
Switching between torque control with analog references and
9
speed control with analog references
Switching between speed control with analog references and
A
speed control with zero clamping
Switching between position control with pulse train references and
B
position control with reference pulse inhibition
14-2
14.1 List of Parameters
14.1.2 List of Parameters
Name
No. Range Unit Setting Motors Enabled fication ence
14
14-3
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Application Function 0000h to After
2 Selections 1 1142h – 0000h All restart Setup –
Motor Stopping Method for Servo OFF and Group 1 Alarms Reference
0 Stop the motor by applying the dynamic brake.
n.X Stop the motor by the applying dynamic brake and then release
1 page 5-42
the dynamic brake.
2 Coast the motor to a stop without the dynamic brake.
14-4
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Application Function 0000h to After
2 Selections 2 4213h – 0000h – restart Setup –
Applicable
Speed/Position Control Option (T-REF Input Allocation) Reference
Motors
0 Do not use T-REF. –
n. X 1 Use T-REF as an external torque limit input. page 6-68
2 Use T-REF as a torque feedback input. All page 8-87
Use T-REF as an external torque limit input when
3 page 6-70
/P-CL or /N-CL is ON.
Applicable
Torque Control Option (V-REF Input Allocation) Reference
Motors
n. X
0 Do not use V-REF.
All page 6-45
1 Use V-REF as an external speed limit input.
Applicable
Pn002 Encoder Usage Reference
Motors
Use the encoder according to encoder specifica-
0
n. X tions. All
1 Use the encoder as an incremental encoder. page 6-73
Use the encoder as a single-turn absolute
2 Rotary
encoder.
Applicable
External Encoder Usage Reference
Motors
0 Do not use an external encoder.
The external encoder moves in the forward direc-
1
n.X tion for CCW motor rotation.
2 Reserved setting (Do not use.) Rotary page 10-6
The external encoder moves in the reverse direc-
3
tion for CCW motor rotation.
4 Reserved setting (Do not use.)
Parameter Lists
14
14-5
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Application Function 0000h to Immedi- page
2 Selections 6 105Fh – 0002h All ately Setup 9-11
14-6
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Application Function 0000h to Immedi- page
2 Selections 7 105Fh – 0000h All ately Setup 9-11
Pn008 n. X 1 Detect undervoltage warning and limit torque at host controller.
page 6-14
Detect undervoltage warning and limit torque with Pn424 and
2
Pn425 (i.e., only in SERVOPACK).
14-7
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Application Function 0000h to After
2 Selections 9 0121h – 0010h All restart Tuning –
14-8
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Application Function 0000h to After
2 Selections B 1121h – 0000h All restart Setup –
Applicable
Function Selection for Test without a Motor
Motors
n. X
0 Disable tests without a motor.
All
1 Enable tests without a motor.
Applicable
Encoder Resolution for Tests without a Motor
Motors
0 Use 13 bits.
Pn00C n.X 1 Use 20 bits.
Rotary
2 Use 22 bits.
3 Use 24 bits.
Applicable
Encoder Type Selection for Tests without a Motor
Motors
n. X
0 Use an incremental encoder.
All
1 Use an absolute encoder.
14-9
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Application Function 0000h to After
2 Selections F 2011h – 0000h All restart Setup –
Applicable
Encoder Resolution Compatibility Selection
Motors
Pn040 n. X 0 Use the encoder resolution of the Servomotor.
Use a resolution of 20 bits when connected to an SGM7J, Rotary
1
SGM7A, SGM7P, SGM7G, SGM7E, or SGM7F Servomotor.
14-10
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Application Function 0000h to After page
2 Selections 81 1111h – 0000h All restart Setup 6-49
Pn100 2 Speed Loop Gain 10 to 20,000 0.1 Hz 400 All Immedi- Tuning page
ately 8-76
Speed Loop Integral Immedi- page
Pn101 2 15 to 51,200 0.01 ms 2000 All Tuning
Time Constant ately 8-76
Immedi- page
Pn102 2 Position Loop Gain 10 to 20,000 0.1/s 400 All ately Tuning 8-76
Pn103 2 Moment of Inertia Ratio 0 to 20,000 1% 100 All Immedi- Tuning page
ately 8-76
Second Speed Loop Immedi- page
Pn104 2 10 to 20,000 0.1 Hz 400 All Tuning
Gain ately 8-66
Second Speed Loop Immedi- page
Pn105 2 Integral Time Constant 15 to 51,200 0.01 ms 2000 All ately Tuning 8-66
Pn106 2 Second Position Loop 10 to 20,000 0.1/s 400 All Immedi- Tuning page
Gain ately 8-66
When
Mode Switching Selection Reference
Enabled
Use the internal torque reference as the condition
0
(level setting: Pn10C).
Use the speed reference as the condition (level set-
ting: Pn10D).
1
Use the speed reference as the condition (level set-
n. X ting: Pn181).
Use the acceleration reference as the condition (level Immedi- page 8-89
ately
setting: Pn10E).
2
Use the acceleration reference as the condition (level
Pn10B setting: Pn182).
Use the position deviation as the condition (level set-
3
ting: Pn10F).
4 Do not use mode switching.
When
Speed Loop Control Method Reference
Enabled
Parameter Lists
n. X 0 PI control
1 I-P control After page 8-82
restart
2 and 3 Reserved settings (Do not use.)
14-11
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Mode Switching Level Immedi- page
Pn10D 2 for Speed Reference 0 to 10,000 1 min-1 0 Rotary ately Tuning 8-89
Mode Switching Level Immedi- page
Pn10E 2 0 to 30,000 1 min-1/s 0 Rotary Tuning
for Acceleration ately 8-89
1 refer-
Mode Switching Level Immedi- page
Pn10F 2 for Position Deviation 0 to 10,000 ence 0 All ately Tuning 8-89
unit
Position Integral Time Immedi- page
Pn11F 2 0 to 50,000 0.1 ms 0 All Tuning
Constant ately 8-91
page
Friction Compensation Immedi- 8-66,
Pn121 2 10 to 1,000 1% 100 All Tuning
Gain ately page
8-70
page
Pn122 2 Second Friction Com- 10 to 1,000 1% 100 All Immedi- Tuning 8-66,
pensation Gain ately page
8-70
Immedi- page
Pn13D 2 Current Gain Level 100 to 2,000 1% 2000 All Tuning
ately 8-73
Continued on next page.
14-12
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Model Following Con- 0000h to Immedi-
2 trol-Related Selections 1121h – 0100h All ately Tuning –
Pn142 2 Model Following Con- 500 to 2,000 0.1% 1000 All Immedi- Tuning page
trol Gain Correction ately 8-66
Model Following Con-
Immedi- page
Pn143 2 trol Bias in the Forward 0 to 10,000 0.1% 1000 All ately Tuning 8-83
Direction
Model Following Con-
Immedi- page
Pn144 2 trol Bias in the Reverse 0 to 10,000 0.1% 1000 All ately Tuning 8-83
Direction
Vibration Suppression 1 Immedi- page
Pn145 2 10 to 2,500 0.1 Hz 500 All Tuning
Frequency A ately 8-59
Vibration Suppression 1 Immedi- page
Pn146 2 Frequency B 10 to 2,500 0.1 Hz 700 All ately Tuning 8-59
Model Following Con- Immedi- page
Pn147 2 trol Speed Feedforward 0 to 10,000 0.1% 1000 All Tuning
Compensation ately 8-83
Pn148 2 Second Model Follow- 10 to 20,000 0.1/s 500 All Immedi- Tuning page
ing Control Gain ately 8-66
Second Model Follow-
Immedi- page
Pn149 2 ing Control Gain Correc- 500 to 2,000 0.1% 1000 All ately Tuning 8-66
tion
Vibration Suppression 2 Immedi- page
Pn14A 2 10 to 2,000 0.1 Hz 800 All Tuning
Frequency ately 8-59
Vibration Suppression 2 Immedi- page
Pn14B 2 10 to 1,000 1% 100 All Tuning
Correction ately 8-59
Continued on next page.
Parameter Lists
14
14-13
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Control-Related Selec- 0000h to After
2 tions 0021h – 0021h All restart Tuning –
Pn161 2 Anti-Resonance Fre- 10 to 20,000 0.1 Hz 1000 All Immedi- Tuning page
quency ately 8-51
Anti-Resonance Gain Immedi- page
Pn162 2 1 to 1,000 1% 100 All Tuning
Correction ately 8-51
Anti-Resonance Damp- Immedi- page
Pn163 2 ing Gain 0 to 300 1% 0 All ately Tuning 8-51
Anti-Resonance Filter -1,000 to Immedi- page
Pn164 2 Time Constant 1 Cor- 0.01 ms 0 All Tuning
rection 1,000 ately 8-51
14-14
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Tuning-less Function- 0000h to page
2 Related Selections 2711h – 1401h All – Setup 8-12
When
Tuning-less Selection
Enabled
n. X
0 Disable tuning-less function. After
1 Enable tuning-less function. restart
When
Speed Control Method
Enabled
n. X
0 Use for speed control. After
Pn170
1 Use for speed control and use host controller for position control. restart
When
Rigidity Level
Enabled
n. X
0 to 7 Set the rigidity level. Immedi-
ately
When
Tuning-less Load Level
Enabled
n.X
Immedi-
0 to 2 Set the load level for the tuning-less function. ately
Pn181 2 Mode Switching Level 0 to 10,000 1 mm/s 0 Linear Immedi- Tuning page
for Speed Reference ately 8-89
Mode Switching Level Immedi- page
Pn182 2 0 to 30,000 1 mm/s2 0 Linear Tuning
for Acceleration ately 8-89
Position Control Refer- 0000h to After
2 ence Form Selections 2236h – 0000h All restart Setup –
n. X
Do not clear position error (cleared only with CLR (Clear Position page 6-33
1
Deviation) signal).
2 Clear position deviation when an alarm occurs.
14-15
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
After page
Pn205 2 Multiturn Limit 0 to 65,535 1 rev 65535 Rotary restart Setup 6-82
Pn207 Refer-
/COIN (Positioning Completion Output) Signal Output Timing
ence
Output when the absolute value of the position deviation is the
0 same or less than the setting of Pn522 (Positioning Completed
Width).
n.X Output when the absolute value of the position error is the same
1 or less than the setting of Pn522 (Positioning Completed Width) page 6-37
and the reference after the position reference filter is 0.
Output when the absolute value of the position error is the same
2 or less than the setting of Pn522 (Positioning Completed Width)
and the reference input is 0.
1 scale
Number of External 4 to pitch/ After page
Pn20A 4 32768 Rotary Setup
Encoder Scale Pitches 1,048,576 revolu- restart 10-7
tion
Electronic Gear Ratio 1 to After page
Pn20E 4 1 64 All Setup
(Numerator) 1,073,741,824 restart 5-48
Electronic Gear Ratio 1 to After page
Pn210 4 (Denominator) 1,073,741,824 1 1 All restart Setup 5-48
Pn281 2 Encoder Output Resolu- 1 to 4,096 1 edge/ 20 All After Setup page
tion pitch restart 6-53
Linear Encoder Scale 0 to 0.01 After page
Pn282 4 0 Linear Setup
Pitch 6,553,600 μm restart 5-20
Continued on next page.
14-16
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
page
0.01 V/ 6-19,
Pn300 2 Speed Reference Input 150 to 3,000 Rated 600 All Immedi- Setup page
Gain motor ately 6-46,
speed page
8-88
Rotary: 1
min-1
Pn301 2 Internal Set Speed 1 0 to 10,000 Direct 100 Rotary Immedi- Setup page
ately 6-54
Drive:
0.1 min-1
Rotary: 1
min-1
Pn302 2 Internal Set Speed 2 0 to 10,000 Direct 200 Rotary Immedi- Setup page
ately 6-54
Drive:
0.1 min-1
Rotary: 1
min-1
Pn303 2 Internal Set Speed 3 0 to 10,000 Direct 300 Rotary Immedi- Setup page
ately 6-54
Drive:
0.1 min-1
Rotary: 1
min-1
Pn304 2 Jogging Speed 0 to 10,000 Direct 500 Rotary Immedi- Setup page
ately 7-7
Drive:
0.1 min-1
Soft Start Acceleration Immedi- page
Pn305 2 0 to 10,000 1 ms 0 All Setup
Time ately 6-24
Soft Start Deceleration Immedi- page
Pn306 2 0 to 10,000 1 ms 0 All Setup
Time ately 6-24
Pn307 2 Speed Reference Filter 0 to 65,535 0.01 ms 40 All Immedi- Setup page
Time Constant ately 6-24
Speed Feedback Filter Immedi- page
Pn308 2 0 to 65,535 0.01 ms 0 All Setup
Time Constant ately 8-82
Deceleration Time for
Pn30A 2 Servo OFF and Forced 0 to 10,000 1 ms 0 All Immedi- Setup page
ately 5-34
Stops
Speed Feedforward page
Pn30C 2 Average Movement 0 to 5,100 0.1 ms 0 All Immedi- Setup 8-88
ately
Time
Vibration Detection 0000h to Immedi- page
2 Selections 0002h – 0000h All ately Setup 6-98
Pn324 2 Moment of Inertia Cal- 0 to 20,000 1% 300 All Immedi- Setup page
culation Starting Level ately 8-31
14-17
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Immedi- page
Pn381 2 Internal Set Speed 2 0 to 10,000 1 mm/s 20 Linear ately Setup 6-54
Pn382 2 Internal Set Speed 3 0 to 10,000 1 mm/s 30 Linear Immedi- Setup page
ately 6-54
Immedi- page
Pn383 2 Jogging Speed 0 to 10,000 1 mm/s 50 Linear Setup
ately 7-7
Vibration Detection Immedi- page
Pn384 2 Level 0 to 5,000 1 mm/s 10 Linear ately Tuning 6-98
Pn385 2 Maximum Motor Speed 1 to 100 100 50 Linear After Setup page
mm/s restart 6-16
page
0.1 V/
Pn400 2 Torque Reference Input 10 to 100 rated 30 All Immedi- Setup 6-40,
Gain ately page
torque 8-88
First Stage First Torque Immedi- page
Pn401 2 Reference Filter Time 0 to 65,535 0.01 ms 100 All Tuning
Constant ately 8-79
Immedi- page
Pn402 2 Forward Torque Limit 0 to 800 1%*1 800 Rotary
ately
Setup
6-63
Immedi- page
Pn403 2 Reverse Torque Limit 0 to 800 1%*1 800 Rotary
ately
Setup
6-63
page
Forward External Torque *1 Immedi- 6-64,
Pn404 2 0 to 800 1% 100 All Setup
Limit ately page
6-69
page
Reverse External Torque Immedi- 6-64,
Pn405 2
Limit
0 to 800 1%*1 100 All
ately
Setup
page
6-69
Immedi- page
Pn406 2 Emergency Stop Torque 0 to 800 1%*1 800 All
ately
Setup
5-34
Speed Limit during Immedi- page
Pn407 2
Torque Control
0 to 10,000 1 min-1 10000 Rotary
ately
Setup
6-45
Torque-Related Func- 0000h to
2 tion Selections 1111h – 0000h All – Setup –
When
Notch Filter Selection 1 Reference
Enabled
n.X
0 Disable first stage notch filter. Immedi-
ately page 8-79
1 Enable first stage notch filter.
When
Speed Limit Selection Reference
Enabled
Use the smaller of the maximum motor speed and the
setting of Pn407 as the speed limit.
0
Use the smaller of the maximum motor speed and the
n.X
setting of Pn480 as the speed limit. After page 6-46
Pn408 Use the smaller of the overspeed alarm detection restart
speed and the setting of Pn407 as the speed limit.
1
Use the smaller of the overspeed alarm detection
speed and the setting of Pn480 as the speed limit.
When
Notch Filter Selection 2 Reference
Enabled
n.X
0 Disable second stage notch filter. Immedi-
page 8-79
1 Enable second stage notch filter. ately
When
Friction Compensation Function Selection Reference
Enabled
n.X
0 Disable friction compensation. Immedi-
page 8-70
1 Enable friction compensation. ately
14-18
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
First Stage Notch Filter Immedi- page
Pn40A 2 Q Value 50 to 1,000 0.01 70 All ately Tuning 8-79
Pn40B 2 First Stage Notch Filter 0 to 1,000 0.001 0 All Immedi- Tuning page
Depth ately 8-79
Second Stage Notch Fil- Immedi- page
Pn40C 2 50 to 5,000 1 Hz 5000 All Tuning
ter Frequency ately 8-79
Second Stage Notch Fil- Immedi- page
Pn40D 2 ter Q Value 50 to 1,000 0.01 70 All ately Tuning 8-79
Pn40E 2 Second Stage Notch Fil- 0 to 1,000 0.001 0 All Immedi- Tuning page
ter Depth ately 8-79
Second Stage Second
Immedi- page
Pn40F 2 Torque Reference Filter 100 to 5,000 1 Hz 5000 All ately Tuning 8-79
Frequency
Second Stage Second
Immedi- page
Pn410 2 Torque Reference Filter 50 to 100 0.01 50 All ately Tuning 8-79
Q Value
First Stage Second
Immedi- page
Pn412 2 Torque Reference Filter 0 to 65,535 0.01 ms 100 All ately Tuning 8-66
Time Constant
T-REF Filter Time Con- Immedi- page
Pn415 2 0 to 65,535 0.01 ms 0 All Setup
stant ately 6-45
Torque-Related Func- 0000h to Immedi- page
2 tion Selections 2 1111h – 0000h All ately Setup 8-81
Pn418 2 Third Stage Notch Filter 50 to 1,000 0.01 70 All Immedi- Tuning page
Q Value ately 8-81
Third Stage Notch Filter Immedi- page
Pn419 2 0 to 1,000 0.001 0 All Tuning
Depth ately 8-81
Fourth Stage Notch Fil- Immedi- page
Pn41A 2 ter Frequency 50 to 5,000 1 Hz 5000 All ately Tuning 8-81
Pn41B 2 Fourth Stage Notch Fil- 50 to 1,000 0.01 70 All Immedi- Tuning page
ter Q Value ately 8-81
Fourth Stage Notch Fil- Immedi- page
Pn41C 2 0 to 1,000 0.001 0 All Tuning
ter Depth ately 8-81
Fifth Stage Notch Filter Immedi- page
Pn41D 2 Frequency 50 to 5,000 1 Hz 5000 All ately Tuning 8-81
Parameter Lists
Pn41E 2 Fifth Stage Notch Filter 50 to 1,000 0.01 70 All Immedi- Tuning page
Q Value ately 8-81
Fifth Stage Notch Filter Immedi- page
Pn41F 2 0 to 1,000 0.001 0 All Tuning
Depth ately 8-80
Continued on next page.
14
14-19
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Speed Ripple Compen- 0000h to page
2 sation Selections 1111h – 0000h Rotary – Setup 8-64
When
Speed Ripple Compensation Function Selection
Enabled
n.X
0 Disable speed ripple compensation. Immedi-
1 Enable speed ripple compensation. ately
When
Speed Ripple Compensation Enable Condition Selection
Enabled
n.X
0 Speed reference After
1 Motor speed restart
14-20
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Gravity Compensation- 0000h to After page
2 Related Selections 0001h – 0000h All restart Setup 8-71
Immedi- page
Pn483 2 Forward Force Limit 0 to 800 1%*1 30 Linear
ately
Setup
6-63
Immedi- page
Pn484 2 Reverse Force Limit 0 to 800 1%*1 30 Linear
ately
Setup
6-63
Polarity Detection Refer- Immedi-
Pn485 2 ence Speed 0 to 100 1 mm/s 20 Linear ately Tuning –
14-21
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Input Signal Selections 0000h to After
2 1 FFF2h – 2100h All restart Setup –
14-22
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Input Signal Selections 0000h to After
2 2 FFFFh – 6543h All restart Setup –
E
(closed) to OFF (open).
Active on signal edge when CN1-46 input signal changes from ON
F
(closed) to OFF (open).
n.X
/N-CL (Reverse External Torque Limit Input) Signal Allocation Reference 14
0 to F The allocations are the same as the /S-ON (Servo ON) signal allocations. page 6-64
14-23
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Input Signal Selections 0000h to After
2 3 FFFFh – 8888h All restart Setup –
14-24
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Input Signal Selections 0000h to After
2 4 FFFFh – 8888h – restart Setup –
Applicable
/ZCLAMP (Zero Clamping Input) Signal Allocation Reference
Motors
0 Active when CN1-40 input signal is ON (closed).
1 Active when CN1-41 input signal is ON (closed).
2 Active when CN1-42 input signal is ON (closed).
3 Active when CN1-43 input signal is ON (closed).
4 Active when CN1-44 input signal is ON (closed).
5 Active when CN1-45 input signal is ON (closed).
6 Active when CN1-46 input signal is ON (closed).
n. X
7 The signal is always active.
All page 6-26
8 The signal is always inactive.
9 Active when CN1-40 input signal is OFF (open).
A Active when CN1-41 input signal is OFF (open).
B Active when CN1-42 input signal is OFF (open).
Pn50D
C Active when CN1-43 input signal is OFF (open).
D Active when CN1-44 input signal is OFF (open).
E Active when CN1-45 input signal is OFF (open).
F Active when CN1-46 input signal is OFF (open).
Applicable
/INHIBIT (Reference Pulse Inhibit Input) Signal Allocation Reference
Motors
n. X
The allocations are the same as the /ZCLAMP
0 to F All page 6-39
(Zero Clamping Input) signal allocations.
Applicable
/G-SEL (Gain Selection Input) Signal Allocation Reference
Motors
n. X
The allocations are the same as the /ZCLAMP
0 to F All page 8-67
(Zero Clamping Input) signal allocations.
Applicable
/P-DET (Polarity Detection Input) Signal Allocation Reference
Motors
n.X
The allocations are the same as the /ZCLAMP
0 to F Linear page 5-30
(Zero Clamping Input) signal allocations.
Parameter Lists
14
14-25
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Output Signal Selec- 0000h to After
2 tions 1 6666h – 3211h All restart Setup –
14-26
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Output Signal Selec- 0000h to After
2 tions 3 – 0000h All restart Setup –
0666h
14
Continued on next page.
14-27
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Output Signal Selec- 0000h to After
2 tions 4 0666h – 0000h All restart Setup –
14-28
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Input Signal Selections 0000h to After
2 6 FFFFh – 8888h All restart Setup –
14
14-29
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Input Signal Selections 0000h to After
2 7 FFFFh – 8888h All restart Setup –
Safety Module-Related
Pn518*2 – Parameters – – – All – – –
14-30
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Position Deviation Over- Immedi- page
Pn51E 2 flow Warning Level 10 to 100 1% 100 All ately Setup 8-9
1 refer- page
Position Deviation Over- 1 to 524288 Immedi- 8-8,
Pn520 4 flow Alarm Level 1,073,741,823 ence 0 All ately Setup page
unit
8-85
1 refer-
Pn522 4 Positioning Completed 0 to ence 7 All Immedi- Setup page
Width 1,073,741,824 ately 6-37
unit
1 refer-
Pn524 4 Near Signal Width 1 to ence 107374 All Immedi- Setup page
1,073,741,824 1824 ately 6-38
unit
Position Deviation Over- 1 refer-
Pn526 4 flow Alarm Level at 1 to ence 524288 All Immedi- Setup page
1,073,741,823 0 ately 8-10
Servo ON unit
Position Deviation Over-
Pn528 2 flow Warning Level at 10 to 100 1% 100 All Immedi- Setup page
ately 8-10
Servo ON
Speed Limit Level at Immedi- page
Pn529 2 Servo ON 0 to 10,000 1 min-1 10000 Rotary ately Setup 8-10
1 refer-
Pn531 4 Program Jogging Travel 1 to ence 32768 All Immedi- Setup page
Distance 1,073,741,824 ately 7-20
unit
Rotary:
1 min-1
Pn533 2 Program Jogging Move-
ment Speed
1 to 10,000 Direct
Drive:
500 Rotary Immedi-
ately
Setup page
7-20 14
0.1 min-1
Continued on next page.
14-31
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Program Jogging Accel-
Pn534 2 eration/Deceleration 2 to 10,000 1 ms 100 All Immedi- Setup page
ately 7-20
Time
Program Jogging Wait- Immedi- page
Pn535 2 ing Time 0 to 10,000 1 ms 100 All ately Setup 7-20
Pn536 2 Program Jogging Num- 0 to 1,000 1 time 1 All Immedi- Setup page
ber of Movements ately 7-20
Analog Monitor 1 Offset -10,000 to Immedi- page
Pn550 2 0.1 V 0 All Setup
Voltage 10,000 ately 9-13
Analog Monitor 2 Offset -10,000 to Immedi- page
Pn551 2 Voltage 10,000 0.1 V 0 All ately Setup 9-13
Pn552 2 Analog Monitor 1 Mag- -10,000 to × 0.01 100 All Immedi- Setup page
nification 10,000 ately 9-13
Analog Monitor 2 Mag- -10,000 to Immedi- page
Pn553 2 × 0.01 100 All Setup
nification 10,000 ately 9-13
Power Consumption Immedi-
Pn55A 2 Monitor Unit Time 1 to 1,440 1 min 1 All ately Setup –
Pn560 2 Residual Vibration 1 to 3,000 0.1% 400 All Immedi- Setup page
Detection Width ately 8-56
page
Pn561 2 Overshoot Detection 0 to 100 1% 100 All Immedi- Setup 8-32,
Level ately page
8-40
Pn580 2 Zero Clamping Level 0 to 10,000 1 mm/s 10 Linear Immedi- Setup page
ately 6-25
Immedi- page
Pn581 2 Zero Speed Level 1 to 10,000 1 mm/s 20 Linear Setup
ately 6-11
Speed Coincidence
Pn582 2 Detection Signal Output 0 to 100 1 mm/s 10 Linear Immedi- Setup page
ately 6-27
Width
Brake Reference Out- Immedi- page
Pn583 2 put Speed Level 0 to 10,000 1 mm/s 10 Linear ately Setup 5-37
Pn584 2 Speed Limit Level at 0 to 10,000 1 mm/s 10000 Linear Immedi- Setup page
Servo ON ately 8-10
Program Jogging Move- Immedi- page
Pn585 2 1 to 10,000 1 mm/s 50 Linear Setup
ment Speed ately 7-20
1%/
Pn586 2 Motor Running Cooling 0 to 100 Max. 0 Linear Immedi- Setup –
Ratio ately
speed
Regenerative Resistor Depends on Immedi- page
Pn600 2 10 W 0 All Setup
Capacity*3 model.*4 ately 5-59
Dynamic Brake Resis-
After *5
Pn601 2 tor Allowable Energy 0 to 65,535 10 J 0 All restart Setup
Consumption
Regenerative Resis- Immedi- page
Pn603 2 0 to 65,535 10 mΩ 0 All Setup
tance ately 5-59
Dynamic Brake Resis- After *5
Pn604 2 tance 0 to 65,535 10 mΩ 0 All restart Setup
14-32
14.1 List of Parameters
14.1.2 List of Parameters
Size
Name
No. Range Unit Setting Motors Enabled fication ence
Pn61B Immedi- page
*7 2 Overheat Alarm Level 0 to 500 0.01 V 250 All Setup
ately 6-110
Pn61C Immedi- page
*7 2 Overheat Warning Level 0 to 100 1% 100 All Setup
ately 6-110
Pn61D Overheat Alarm Filter Immedi- page
*7 2 0 to 65,535 1s 0 All Setup
Time ately 6-110
Parameter Lists
14
14-33
14.2 Parameter Recording Table
14-34
14.2 Parameter Recording Table
Vibration Suppression 2
Pn14A 800 Immediately
Frequency
Vibration Suppression 2
Pn14B 100 Immediately
Correction
Pn14F 0021h Control-Related Selections After restart
Anti-Resonance Control-
Pn160 0010h Immediately
Related Selections 14
Pn161 1000 Anti-Resonance Frequency Immediately
Continued on next page.
14-35
14.2 Parameter Recording Table
14-36
14.2 Parameter Recording Table
14-37
14.2 Parameter Recording Table
14-38
14.2 Parameter Recording Table
Positioning Completed
Pn522 7 Immediately
Width
Pn524 1073741824 Near Signal Width Immediately
Position Deviation Over-
Pn526 5242880 flow Alarm Level at Servo Immediately
ON
Pn528 100
Position Deviation Over-
flow Warning Level at Servo Immediately
14
ON
Continued on next page.
14-39
14.2 Parameter Recording Table
14-40
14.2 Parameter Recording Table
Parameter Lists
14
14-41
Appendices
15
The appendix provides host controller connection exam-
ples, and tables of corresponding SERVOPACK and Sig-
maWin+ function names.
Note: 1. Cables to connect the SERVOPACK to the MP2000/MP3000 are available from Yaskawa.
For details, refer to the manual for the Machine Controller.
2. Only signals that are applicable to the MP2000/MP3000-Series SVA-01 Motion Module and the SERVO-
PACK are shown in the diagram.
3. The main circuit power supply for the SERVOPACK in this connection example is three-phase 200 VAC.
4. Incorrect wiring may damage the Machine Controller or SERVOPACK. Wire all connections carefully.
5. Do not wire any unused signal lines (i.e., leave them open).
6. The above wiring diagram shows the connections for only one axis. If you will use other axes, make con-
nections to the SERVOPACK in the same way.
7. All normally closed input terminals that are not used at the Machine Controller’s I/O connector section must
be connected at the connector.
8. Set the parameters so that the servo can be turned ON and OFF with the /S-ON (Servo ON) signal.
15-2
15.1 Examples of Connections to Host Controllers
15.1.2 Example of Connections to Yokogawa Electric’s F3YP2-0P Positioning Module for Position Control
9. The SERVOPACK provides safety functions to protect people from the hazardous operation of the moving
parts of the machine. In order to use the safety functions, the required circuits must be configured for CN8.
If the safety functions will not be used, leave the enclosed Safety Jumper Connector connected to the
SERVOPACK (CN8). Refer to the following chapter for details.
Chapter 11 Safety Functions
Connector shell
CLR 15
2.2 k (1/2 W)
10a /CLR 14
Deviation pulse clear
Deviation pulse clear GND 9a
Origin switch +24 V 47
4a /S-ON 40
Origin input
P-OT 42
024 V N-OT 43
3a Forward limit switch
Forward limit input
15
15-3
15.1 Examples of Connections to Host Controllers
15.1.3 Example of Connections to Yokogawa Electric’s F3NC3-0N Positioning Module for Position Control
5a /SIGN (CCW) 12
Pulse output B + (reverse)*2
Connector shell
CLR 15
2.2 k (1/2 W)
Deviation pulse clear output 14a /CLR 14
(general-purpose output 1)
General-purpose output 2 15a
General-purpose output 3 16a
Origin switch
Origin input 7a
(general-purpose input 1)
Forward limit input 8a Forward limit switch
(general-purpose input 2)
15-4
15.1 Examples of Connections to Host Controllers
15.1.4 Example of Connections to an OMRON Position Control Unit
FG
*1. The ALM (Servo Alarm) signal is output for approximately five seconds when the power supply is turned ON.
Take this into consideration when designing the power ON sequence. Also, use the ALM signal to actuate the
alarm detection relay (1Ry) to stop the main circuit power supply to the SERVOPACK.
*2. Set Pn200 to n.1 (CW and CCW pulse trains with positive logic).
*3. Connect the shielded wire to the connector shell.
15
15-5
15.1 Examples of Connections to Host Controllers
15.1.5 Example of Connection to Mitsubishi’s QD75D Positioning Module for Position Control
*2 CN1
17 PULSE R+ SIGN 11
18 PULSE R- /SIGN 12
15 PULSE F+ PULS 7
16 PULSE F- /PULS 8
9 PG05 PCO 19
10 PG COM /PCO 20
2.2 kΩ CLR 15
13 CLEAR /CLR 14
14 CLEAR COM 1Ry*1
ALM+ 31
ALM- 32
Connector shell*3
+24 V
+
- +24 V I/O power supply
024 V
+24 V 47
/S-ON 40
P-OT 42
024 V
N-OT 43
*1. The ALM (Servo Alarm) signal is output for up to five seconds when the power supply is turned ON. Take this
into consideration when designing the power ON sequence. Also, use the ALM signal to actuate the alarm
detection relay (1Ry) to stop the main circuit power supply to the SERVOPACK.
15-6
15.2 Corresponding SERVOPACK and SigmaWin+ Function Names
15.2.1 Corresponding SERVOPACK Utility Function Names
15
15-7
15.2 Corresponding SERVOPACK and SigmaWin+ Function Names
15.2.1 Corresponding SERVOPACK Utility Function Names
15-8
15.2 Corresponding SERVOPACK and SigmaWin+ Function Names
15.2.2 Corresponding SERVOPACK Monitor Display Function Names
15-9
15.2 Corresponding SERVOPACK and SigmaWin+ Function Names
15.2.2 Corresponding SERVOPACK Monitor Display Function Names
15-10
Index
Index AC reactor
wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-24
additional adjustment functions - - - - - - - - - - - - - - 8-66
alarm code output - - - - - - - - - - - - - - - - - - - - - - 12-5
Symbols alarm reset possibility - - - - - - - - - - - - - - - - - - - - 12-5
/ALM-RST - - - - - - - - - - - - - - - - - - - - - - - - - - 12-41 alarm tracing - - - - - - - - - - - - - - - - - - - - - - - - - 9-19
/ALM-RST (Alarm Reset Input) signal - - - - - - - - - - 12-41 ALM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-10
/BK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-38 ALM (Servo Alarm) signal - - - - - - - - - - - - - - - - - - 6-10
/BK (Brake) signal - - - - - - - - - - - - - - - - - - - - - -5-38 ALO1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-10
/CLT (Torque Limit Detection) signal - - - - - - - - - - - -6-72 ALO2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-10
/COIN (Positioning Completion) signal - - - - - - - - - - -6-37 ALO3 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-10
/C-SEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-60 analog input circuits - - - - - - - - - - - - - - - - - - - - - 4-44
/CSEL(Control Selection) signal - - - - - - - - - - - - - - -6-60 Analog Monitor Connector - - - - - - - - - - - - - - - - - 4-51
/G-SEL - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-67 analog monitor factors - - - - - - - - - - - - - - - - - - - 9-13
/HWBB1 - - - - - - - - - - - - - - - - - - - - - - - - - - - -4-50 anti-resonance control - - - - - - - - - - - - - - - - - - - 8-51
/HWBB2 - - - - - - - - - - - - - - - - - - - - - - - - - - - -4-50 automatic detection of connected motor - - - - - - - - - 5-17
/INHIBIT - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-39 automatic gain switching - - - - - - - - - - - - - - - - - - 8-67
/N-CL - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-64 automatic notch filters - - - - - - - - - - - - - - - - - - - - 8-32
/N-CL (Reverse External Torque Limit) signal - - - - - - -6-64 autotuning with a host reference - - - - - - - - - - - - - - 8-35
/NEAR - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-38 autotuning without a host reference - - - - - - - - - - - - 8-24
/NEAR (Near) signal - - - - - - - - - - - - - - - - - - - - -6-38
/P-CL - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-64 B
/P-CL (Forward External Torque Limit) signal - - - - - - -6-64 base block (BB) - - - - - - - - - - - - - - - - - - - - - - - - - xi
/P-CON - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-75 battery
/P-CON (Proportional Control) signal - - - - - - - - - - - -8-75 replacement - - - - - - - - - - - - - - - - - - - - - - - 12-3
Index-1
Index
D H
DATA/SHIFT Key - - - - - - - - - - - - - - - - - - - - - - 13-3 hard wire base block (HWBB) - - - - - - - - - - - - - - - - 11-3
DC power supply input - - - - - - - - - - - - - - - - - - - 4-12 HWBB input signal specifications - - - - - - - - - - - 11-5
setting - - - - - - - - - - - - - - - - - - - - - - - - - - 5-15 hard wire base block (HWBB) state - - - - - - - - - - - - 11-4
DC Reactor detecting errors in HWBB signal - - - - - - - - - - - - 11-5
terminals - - - - - - - - - - - - - - - - - - - - - - - - - 4-11 resetting- - - - - - - - - - - - - - - - - - - - - - - - - - 11-4
wiring - - - - - - - - - - - - - - - - - - - - - - - - - - 4-24 holding brake - - - - - - - - - - - - - - - - - - - - - - - - - 5-37
DC reactor HWBB - - - - - - - - - - - - - - - - - - - - - - - - - 11-3, 11-4
wiring - - - - - - - - - - - - - - - - - - - - - - - - - - 4-24 detecting errors in HWBB signal - - - - - - - - - - - - 11-5
decelerating to a stop - - - - - - - - - - - - - - - - - - - 5-42 HWBB input signal specifications - - - - - - - - - - - 11-5
detection timing for Overload Alarms (A.720) - - - - - - 5-46 HWBB state
detection timing for Overload Warnings (A.910) - - - - - 5-45 resetting- - - - - - - - - - - - - - - - - - - - - - - - - - 11-4
deviation counter - - - - - - - - - - - - - - - - - - - - - - 6-33
diagnostic output circuits - - - - - - - - - - - - - - - - - 4-50 I
I/O signals
diagnostic tools - - - - - - - - - - - - - - - - - - - - - - - 8-92
allocations - - - - - - - - - - - - - - - - - - - - - - - - -6-5
displaying alarm history - - - - - - - - - - - - - - - - - -12-42
functions - - - - - - - - - - - - - - - - - - - - - - - - - 4-34
DOWN Key - - - - - - - - - - - - - - - - - - - - - - - - - 13-3
monitoring - - - - - - - - - - - - - - - - - - - - - 9-5, 9-7
dynamic brake applied - - - - - - - - - - - - - - - - - - - 5-42 names - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-34
dynamic brake stopping - - - - - - - - - - - - - - - - - - 5-42 wiring example - - - - - - - - - - - - - - - - - - - - - - 4-38
initializing the vibration detection level - - - - - - - - - - - 6-98
E input signals
EasyFFT - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-94
allocations - - - - - - - - - - - - - - - - - - - - - - - - -6-5
EDM1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-8
internal set speed - - - - - - - - - - - - - - - - - - - - - - 6-56
EDM1 (External Device Monitor) signal - - - - - - - - - - 11-8
internal set speed control - - - - - - - - - - - - - - 6-54, 6-58
electronic gear - - - - - - - - - - - - - - - - - - - - - - - 5-47
internal torque limits - - - - - - - - - - - - - - - - - - - - - 6-63
encoder divided pulse output - - - - - - - - - - - 6-47, 10-7
I-P control - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-83
setting - - - - - - - - - - - - - - - - - - - - - - - - - - 6-52
signals - - - - - - - - - - - - - - - - - - - - - - - - - - 6-47 J
encoder resolution - - - - - - - - - - - - - - - - - 5-49, 6-52 jogging - - - - - - - - - - - - - - - - - - - - - - - - - - - - -7-7
estimating the moment of inertia - - - - - - - - - - - - - 8-16
examples of connections to host controllers - - - - - - 15-2 L
External Regenerative Resistor - - - - - - - - - - - - - - 5-59 limiting torque - - - - - - - - - - - - - - - - - - - - - - - - 6-63
external torque limits - - - - - - - - - - - - - - - - - - - - 6-64 limiting torque with an analog reference - - - - - - - - - - 6-67
limiting torque with an external torque limit and an - - - - 6-69
F Linear Encoder
feedforward - - - - - - - - - - - - - - - - - - - - - 8-33, 8-86 wiring example - - - - - - - - - - - - - - - - - - - - - - 4-26
feedforward compensation - - - - - - - - - - - - - - - - 8-86 linear encoder
FG - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-36 feedback resolution - - - - - - - - - - - - - - - - - - - 5-50
Index-2
Index
N R
Noise Filter - - - - - - - - - - - - - - - - - - - - - - - - - - 4-6 reactors
Noise Filter connection precautions - - - - - - - - - - - - 4-7 AC reactor wiring - - - - - - - - - - - - - - - - - - - - 4-24
N-OT - - - - - - - - - - - - - - - - - - - - - - - - - - 5-32, 5-33 DC reactor connection terminal - - - - - - - - - - - - 4-11
N-OT (Reverse Drive Prohibit) signal - - - - - - - - - - - -5-33 DC reactor wiring - - - - - - - - - - - - - - - - - - - - 4-24
notch filters - - - - - - - - - - - - - - - - - - - - - - 8-79, 8-81 reference pulse form - - - - - - - - - - - - - - - - - - - - - 6-31
reference pulse inhibition function - - - - - - - - - - - - - 6-39
O reference pulse input multiplication switching - - - - - - 6-34
offset - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-19 reference pulse input multiplier - - - - - - - - - - - - - - - 6-34
open-collector output circuits - - - - - - - - - - - - - - - -4-47 reference unit - - - - - - - - - - - - - - - - - - - - - - - - - 5-47
operation for momentary power interruptions - - - - - - -6-13 Regenerative Resistor
origin search - - - - - - - - - - - - - - - - - - - - - - - - -7-25 connection - - - - - - - - - - - - - - - - - - - - - - - - 4-22
output phase form - - - - - - - - - - - - - - - - - - - - - -6-48 regenerative resistor - - - - - - - - - - - - - - - - - - - - - 5-59
overheat protection - - - - - - - - - - - - - - - - - - - - 6-109 regenerative resistor capacity - - - - - - - - - - - - - - - 5-59
Overheat Protection Input - - - - - - - - - - - - - - - - - -4-34 resetting alarms - - - - - - - - - - - - - - - - - - - - - - 12-41
overload warnings - - - - - - - - - - - - - - - - - - - - - -5-45 resetting alarms detected in Option Modules - - - - - - 12-44
overtravel - - - - - - - - - - - - - - - - - - - - - - - - - - -5-32 reverse direction - - - - - - - - - - - - - - - - - - - - - - - 10-6
warnings - - - - - - - - - - - - - - - - - - - - - - - - -5-35 risk assessment - - - - - - - - - - - - - - - - - - - - - - - 11-3
Rotary Servomotor- - - - - - - - - - - - - - - - - - - - - - - - xi
P
Panel Operator - - - - - - - - - - - - - - - - - - - - - - - -13-3 S
key names and functions - - - - - - - - - - - - - - - -13-3 Safety Function Signals - - - - - - - - - - - - - - - - - - - 4-49
status display - - - - - - - - - - - - - - - - - - - - - - -13-4 safety functions - - - - - - - - - - - - - - - - - - - - - - - 11-2
PAO - - - - - - - - - - - - - - - - - - - - - - - - - - 6-47, 10-7 application examples - - - - - - - - - - - - - - - - - - 11-9
parameter settings recording table - - - - - - - - - - - - 14-34 monitoring - - - - - - - - - - - - - - - - - - - - - - - - - 9-7
parameters precautions - - - - - - - - - - - - - - - - - - - - - - - - 11-2
classification - - - - - - - - - - - - - - - - - - - - - - - 5-4 verification test - - - - - - - - - - - - - - - - - - - - - 11-11
initializing parameter settings - - - - - - - - - - - - - -5-12 safety input circuits - - - - - - - - - - - - - - - - - - - - - 4-49
notation (numeric settings) - - - - - - - - - - - - - xii, 5-5
scale pitch - - - - - - - - - - - - - - - - - - - - - - - - - - 5-20
notation (selecting functions) - - - - - - - - - - - - xii, 5-5
selecting combined control methods - - - - - - - - - - - 6-58
setting methods - - - - - - - - - - - - - - - - - - - - - 5-6
selecting the phase sequence
write prohibition setting - - - - - - - - - - - - - - - - - 5-8 for a Linear Servomotor - - - - - - - - - - - - - - - - - - - 5-25
PBO - - - - - - - - - - - - - - - - - - - - - - - - - - 6-47, 10-7 selecting torque limits - - - - - - - - - - - - - - - - - - - - 6-63
PCO - - - - - - - - - - - - - - - - - - - - - - - - - - 6-47, 10-7 SEMI F47 function - - - - - - - - - - - - - - - - - - - - - - 6-14
photocoupler input circuits - - - - - - - - - - - - - - - - -4-46 Serial Communications Connector - - - - - - - - - - - - - 4-51
photocoupler output circuits - - - - - - - - - - - - - - - -4-47 Serial Converter Unit - - - - - - - - - - - - - - - - - - - - 5-20
PI control - - - - - - - - - - - - - - - - - - - - - - - - - - -8-83 Servo Drive - - - - - - - - - - - - - - - - - - - - - - - - - - - - xi
PLUS - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-31 servo gains - - - - - - - - - - - - - - - - - - - - - - - - - - 8-76
polarity detection - - - - - - - - - - - - - - - - - - - - - - -5-28 servo lock - - - - - - - - - - - - - - - - - - - - - - - - - - - - - xi
polarity sensor - - - - - - - - - - - - - - - - - - - - - - - -5-27 servo OFF - - - - - - - - - - - - - - - - - - - - - - - - - - - - - xi
Index-3
Index
servo ON - - - - - - - - - - - - - - - - - - - - - - - - - - - - xi T
Servo System - - - - - - - - - - - - - - - - - - - - - - - - - - xi test without a motor - - - - - - - - - - - - - - - - - - - - - 7-27
Servomotor - - - - - - - - - - - - - - - - - - - - - - - - - - - xi TH - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-34
Servomotor stopping method for alarms - - - - - - - - - 5-43 three-phase AC power supply input
SERVOPACK - - - - - - - - - - - - - - - - - - - - - - - - - - xi setting - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16
inspections and part replacement - - - - - - - - - - 12-2 three-phase, 200-VAC power supply input - - - - - - - - 4-11
part names - - - - - - - - - - - - - - - - - - - - - - - - 1-4 torque control - - - - - - - - - - - - - - - - - - - - - - - - - 6-40
ratings - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2 automatic offset adjustment - - - - - - - - - - - - - - 6-41
specifications - - - - - - - - - - - - - - - - - - - - - - - 2-6 manual offset adjustment - - - - - - - - - - - - - - - - 6-43
status display - - - - - - - - - - - - - - - - - - - - - - 13-4 torque feedforward - - - - - - - - - - - - - - - - - - - - - - 8-87
status displays - - - - - - - - - - - - - - - - - - - - - 13-4 torque reference
setting the origin - - - - - - - - - - - - - - - - - - - - - - 5-56 input filter - - - - - - - - - - - - - - - - - - - - - - - - - 6-45
setting the position deviation overflow alarm level - - - - 8-8 torque reference filter - - - - - - - - - - - - - - - - - - - - 8-79
setting the position deviation overflow alarm level Torque Reference Input - - - - - - - - - - - - - - - - - - - 4-35
at servo ON - - - - - - - - - - - - - - - - - - - - - - - - - 8-10 Torque Reference Input Gain - - - - - - - - - - - - - - - - 6-40
setting the vibration detection level - - - - - - - - - - - - 8-10 T-REF - - - - - - - - - - - - - - - - - - - - - 4-35, 6-40, 6-67
setting the warning code output - - - - - - - - - - - - - 6-11 T-REF (Torque Reference Input) signal - - - - - - - - - - - 6-40
setup parameters - - - - - - - - - - - - - - - - - - - - - - - 5-4 trial operation
SG - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-10 position control - - - - - - - - - - - - - - - - - - - - - - 7-15
SigmaWin+ - - - - - - - - - - - - - - - - - - - - - - - - - - - xi position control from the host controller with the
SERVOPACK used for speed control - - - - - - - - - 7-14
SIGN - - - - - - - - - - - - - - - - - - - - - - - - - 4-35, 6-31
speed control - - - - - - - - - - - - - - - - - - - - - - - 7-13
Sign of Reference Input - - - - - - - - - - - - - - - - - - 4-35
troubleshooting alarms - - - - - - - - - - - - - - - - - - 12-12
signal allocations - - - - - - - - - - - - - - - - - - - - - - - 6-5
troubleshooting warnings - - - - - - - - - - - - - - - - - 12-50
single-phase AC power supply input
setting - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16 tuning parameters - - - - - - - - - - - - - - - - - - - - - - -5-5
single-phase, 200-VAC power supply input tuning-less
wiring example - - - - - - - - - - - - - - - - - - - - - 4-17 load level - - - - - - - - - - - - - - - - - - - - - - - - - 8-14
rigidity level - - - - - - - - - - - - - - - - - - - - - - - - 8-14
sink circuits - - - - - - - - - - - - - - - - - - - - - - - - - 4-46
tuning-less function - - - - - - - - - - - - - - - - - - - - - 8-12
smoothing - - - - - - - - - - - - - - - - - - - - - - - - - - 6-36
soft start - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-24
U
software reset - - - - - - - - - - - - - - - - - - - - - - - - 6-96
UP Key - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13-3
source circuits - - - - - - - - - - - - - - - - - - - - - - - - 4-46
utility function (Fn) operations - - - - - - - - - - - - 13-8
speed control - - - - - - - - - - - - - - - - - - - - - - - - 6-17
speed detection method selection - - - - - - - - - - - - 8-74 V
speed feedforward - - - - - - - - - - - - - - - - - - - - - 8-87 vibration suppression - - - - - - - - - - - - - - - - - - - - 8-56
speed limit during torque control - - - - - - - - - - - - - 6-45 V-REF - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-17
speed loop gain - - - - - - - - - - - - - - - - - - - - - - - 8-78 V-REF (Speed Reference Input) signal - - - - - - - - - - - 6-17
speed loop integral time constant - - - - - - - - - - - - 8-78
speed reference W
automatic offset adjustment - - - - - - - - - - - - - - 6-20 warning code output - - - - - - - - - - - - - - - - - - - - 12-48
filter - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-24 writing parameters - - - - - - - - - - - - - - - - - - - - - - 5-21
manual offset adjustment - - - - - - - - - - - - - - - 6-22
Speed Reference Input Gain - - - - - - - - - - - - - - - 6-19 Z
Spring Opener - - - - - - - - - - - - - - - - - - - - - - - 4-14 zero clamping - - - - - - - - - - - - - - - - - - - - - 5-42, 6-25
Index-4
Revision History
The date of publication, revision number, and web revision number are given at the bottom right of the
back cover. Refer to the following example.
Web
Date of Rev.
Rev. Section Revised Contents
Publication No.
No.
January 2019 <16> 0 5.1.4, 7.6.3 Revision: Information in table of restrictions
9.2.2, 9.2.3, Partly revised.
12.2.6, 12.2.7,
15.1.4, 15.2.1
12.2.3 Addition: Reset procedure with the SigmaWin+
December 2018 <15> 0 Back cover Revision: Address
September 2018 <14> 0 Preface Partly revised.
2.1.1 Revision: Information on built-in regenerative resistor power loss [W] for SGD7S-
120A, -180A, -200A of three-phase, 200 VAC input
Revision: Information on built-in regenerative resistor power loss [W] for SGD7S-
120A of single-phase, 200 VAC input
4.4.3, 5.16.1 Addition: Absolute linear encoder from Fagor Automation S. Coop.
12.2.1, 12.2.2 Deletion: A.F50
Back cover Revision: Address
December 2017 <13> 0 Preface Partly revised.
Preface, 1.4.2, Addition: Information on Rotary Servomotors (SGM7M)
1.5.1, 5.13.1,
5.16.1, 13.4.16
1.2 Revision: Information on nameplate
1.5.3 Addition: Information on SGLFW2-90A200AL, SGLFW2-90A560A,
and SGLFW2-1DA560A
July 2017 <12> 0 Back cover Revision: Address
March 2017 <11> 0 Preface, 6.1.2, Partly revised.
12.4
4.4.3, 5.16.1 Addition: Information on SQ47 and SQ57 Linear Encoders from
Magnescale Co., Ltd.
5.16.1 Addition: Information on LIC2100-Series and LC415 Linear Encoders from
Heidenhain Corporation.
5.16.1, 5.18.1 Addition: Information on RESOLUTE Linear Encoders from Renishaw PLC.
12.2.2, 14.1.2 Revisions: Reference information
December 2016 <10> 0 Preface Partly revised.
1.4.2, 4.4.2, Addition: Information on Rotary Servomotors with 24-bit batteryless absolute
4.4.3, 5.16.1, encoders.
5.17, 6.12
Back cover Revision: Address
November 2016 <9> 0 Preface Partly revised.
1.5.2 Addition: Information on Direct Drive Servomotors (SGM7F-A, -M,
-N)
4.4.3, 5.16.1, Addition: Information on Renishaw PLC EVOLUTE linear scales
5.18.1
September 2016 <8> 0 All chapters Addition: Information on Direct Drive Servomotors (SGM7E)
Preface Partly revised.
2.1.3, 4.2, 4.5 Revision: “Linear Servomotor overheat protection signal input” changed to
“overheat protection input.”
3.7 Addition: EMC installations for single-phase 200-VAC and single-phase 100-
VAC models
6.18, 8.12.3 Newly added.
Chapter 12 Addition: A.862 and A.93B
Chapter 14 Addition: Pn022, Pn475, Pn476, Pn61A, Pn61B, Pn61C, and Pn61D
15.2.2 Addition: Un02F
Revision History-1
Web
Date of Rev.
Rev. Section Revised Contents
Publication No.
No.
April 2016 <7> 0 All chapters Addition: Information on SGM7F Direct Drive Servomotors
Deletion: Information on SGLC Linear Servomotors
Preface, 9.1, 9.2 Partly revised.
2.1.1. Addition: Information on input current of control power supply
Chapter 14 Deletion: Pn52D
November 2015 <6> 0 All chapters Addition: Information on SERVOPACKs with single-phase, 100-VAC power sup-
ply inputs
Preface Revision: Information on certification for standards
4.4.3, 5.16.1, Addition: Information on SQ10 Linear Encoder from Magnescale Co., Ltd.
6.8.1
October 2015 <5> 0 All chapters Revision: Information on SigmaWin+ procedures
Preface, Addition: Information on SGMMV Rotary Servomotors
Chapter 1
Preface, 9.4.1 Partly revised.
1.5.2 Addition: Information on Direct Drive Servomotors (SGMCV-16D and -35D)
9.5 Newly added.
Chapter 12 Addition: A.bF5, A.bF6, A.bF7, A.bF8, and FL-6
Back cover Revision: Address
April 2015 <4> 0 All chapters Addition: Information on dynamic brake option
Preface, 7.6.3, Partly revised.
8.3.3, 8.3.5,
12.3.2
12.2.2, 12.4, Revision: Reference information
14.1.2
14.1.2 Revision: Information on Pn601 and Pn604
Front cover, back Revision: Format
cover, spine
March 2015 <3> 0 All chapters Addition: Information on SERVOPACKs with single-phase, 200-VAC power sup-
ply input
Addition: Information on BTO specification
Addition: Information on Safety Modules
Partly revised.
Preface Addition: Information on dynamic brake
Revision: Information on certification for standards
2.1.1 Revision: Power loss
2.3.2 Addition: Information on duct-ventilated SERVOPACKs
Revision: External dimensions of the following three-phase, 200-VAC SERVO-
PACKs: SGD7S-470A, -550A, -590A, and -780A
4.3.5 Revision: Illustration of SGD7S-470A, -550A, -590A, and -780A SERVOPACKs
4.2, 4.4.3, 4.5.3, Addition: Information on Battery for absolute encoder
6.12.1
5.16.1, 5.18.1 Addition: Information on Linear Encoders (ST1381 and ST1382) from Mitutoyo
Corporation
8.12.3, 14.1.2 Revision: Information on Current Control Mode Selection
Back cover Revision: Address
September 2014 <2> 1 12.4 Partly revised.
July 2014 0 − Based on Japanese user’s manual, SIJP S800001 26C<2> printed in July 2014.
All chapters Addition: Information on SGD7S-330A, -470A, -550A, -590A, and -780A
Addition: Information on supplementary document
(Manual No.: SIEP S800001 50)
May 2014 <1> 0 Preface Revision: Safety Parameters
3.7 Newly added.
Chapter 12 Addition: A.EC8 and A.EC9
April 2014 − − − First edition
Revision History-2
-7-Series AC Servo Drive
-7S SERVOPACK with
Analog Voltage/Pulse Train References
Product Manual
In the event that the end user of this product is to be the military and said product is to
be employed in any weapons systems or the manufacture thereof, the export will fall
under the relevant regulations as stipulated in the Foreign Exchange and Foreign
Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant
documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications
and improvements.
© 2014 YASKAWA ELECTRIC CORPORATION