Engus V SB3665 00102

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Service Bulletin

Volvo Trucks Corporation


Greensboro, NC, USA Trucks
Date Group No Release page

11.2016 3665 002 01 1 (2)

3665-03-02-10 Control Unit, Lane Keeping


System, Replacement
VN

3665‒03‒02‒10 Control Unit, Lane Departure Warning System,


Replacement

engUS–V–SB3665–00201 SB3665–002eng_V
Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 3665 002 01 1 (14)

Table of contents
3665‒03‒02‒10 Control Unit, Lane Departure Warning System, Replacement . . . . . . . . . . . . . . . 2
LSS-DW2/LSS-DW2B, RSH-RAST/RSH-STO2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 3665 002 01 2 (14)

3665‒03‒02‒10 Control Unit, Lane Departure Warning System, Replace-


ment

LSS-DW2/LSS-DW2B, RSH-RAST/RSH-STO2

Illustrations may differ slightly from the actual vehicle being serviced. However, key components ad-
dressed in this information are represented as accurately as possible.

CAUTION
Service Information Advisory. If you are not properly trained and certified in this procedure, ask your
supervisor for training before you perform it.
▶ You must read and understand the precautions and guidelines in Service Information, Function
Group 3, "General Safety Practices, Elecrical and Electronics" before performing this procedure.

1. Park the vehicle on a level surface with the steering wheel in the straight ahead position.
2. Apply the parking brake.
3. Place the gear lever in neutral.

4. Install the wheel chocks.

5. Disconnect the cable from the battery's negative


terminal.

6. Park the vehicle on a level surface with the steering wheel in the straight ahead position.
7. Apply the parking brake.
Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 3665 002 01 3 (14)

8. Place the gear lever in neutral.

9. Install the wheel chocks.

10. Disconnect the cable from the battery's negative


terminal.

11. Remove the switches.


12. Disconnect the connectors.
Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 3665 002 01 4 (14)

13. Remove the screw.

14. Remove the panel.

15. Perform this additional procedure for the product(s) specified below
RSH-STO2
▶ Remove the cable ties.
Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 3665 002 01 5 (14)

▶ Disconnect the connectors.

▶ Remove the screws.


Note
The sun visor will come free after the
screws are removed.
▶ Remove the sun visor.

▶ Remove the panels.

▶ Remove the screws.


Note
Remove the screws starting from the out-
side and progressing inward. Use two peo-
ple to remove the storage shelf.
▶ Remove the front storage shelf.
Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 3665 002 01 6 (14)

▶ Remove the screws.

▶ Remove the bracket.

▶ Remove the screws.

▶ Remove the ECU.

16. Perform this additional procedure for the product(s) specified below
Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 3665 002 01 7 (14)

RSH-RAST
▶ Remove the cable ties.

▶ Disconnect the connectors.

▶ Remove the screws.

▶ Remove the bracket.


Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 3665 002 01 8 (14)

▶ Remove the ECU.

▶ Remove the screws.

▶ Remove the ECU.

17. Perform this additional procedure for the product(s) specified below
RSH-STO2
▶ Install the ECU.
Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 3665 002 01 9 (14)

▶ Install the screws.


▶ Torque tighten the screws.
Tightening torque
FLC20 ECU bracket, screw 0.6 ±0.1 Nm
(5.3 ±0.9 lbf⋅in)

▶ Install the bracket.

▶ Install the screws.


▶ Torque tighten the screws.
Tightening torque
FLC20 ECU bracket, screw 1.5 ±0.5 Nm
(13.3 ±4.4 lbf⋅in)

▶ Install the front storage shelf.


▶ Install the screws.
▶ Tighten the screws to torque.
Tightening torque
Screw M8
24 ±4 Nm
(18 ±3 lbf⋅ft)

Tightening torque
Screw 4.8 ST
3.1 ±0.5 Nm
(27 ±4 lbf⋅in)
Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 3665 002 01 10 (14)

▶ Install the panels.

▶ Install the sun visor.


▶ Install the screws.
▶ Tighten the screws to torque.
Tightening torque
Screw M5
5 ±1 Nm
(44.25 ±9 lbf⋅in)

▶ Connect the connectors.

▶ Install cable ties as needed.

18. Perform this additional procedure for the product(s) specified below
Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 3665 002 01 11 (14)

RSH-RAST
▶ Install the ECU.

▶ Install the screws.


▶ Torque tighten the screws.
Tightening torque
FLC20 ECU bracket, screw 0.6 ±0.1 Nm
(5.3 ±0.9 lbf⋅in)

▶ Install the ECU.

▶ Install the bracket.


Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 3665 002 01 12 (14)

▶ Install the screws.


▶ Torque tighten the screws.
Tightening torque
FLC20 ECU bracket, screw 1.5 ±0.5 Nm
(13.3 ±4.4 lbf⋅in)

▶ Connect the connectors.

▶ Install cable ties as needed.

19. Install the panel.


Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 3665 002 01 13 (14)

20. Install the screw.


21. Torque tighten the screw.
Tightening torque
Screw M5
5 ±1 Nm
(44.25 ±9 lbf⋅in)

22. Connect the connectors.


23. Install the switches.

24. Connect the battery cable to negative (ground) termi-


nal.
Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 3665 002 01 14 (14)

25. Remove the wheel chocks.

26. Connect the battery cable to negative (ground) termi-


nal.

27. Remove the wheel chocks.

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