Abb DC Drive

Catalog
ABB DC Drives
DCS800, 20 A a 5200 A
Type code
Type code: DCS800 - S01 - 0680 - 04 - +

B055
DC Drives
Product family
S800 = DCS800 converter
Type
S0 = 3-phase converter module
R0 = Rebuild kit
A0 = Enclosed converter
E0 = Panel mounted converter
Bridge type
1 = single (2-Q)
2 = anti-parallel (4-Q)
Rated DC current
0680 = e.g. 680 A DC (IP00)
Rated AC voltage
04 = 230...400 VAC
05 = 230...525 VAC
06 = 270...600 VAC
07 = 315...690 VAC
08 = 360...800 VAC
10 = 450...990 VAC
12 = 540...1200 VAC
Power connection (D7)

- = no option (sizes D1...D6)
R = on the right
L = on the left
Plug-in options
External options
2 3ADW000192R0601 | DCS800 Technical catalog e f

Contents
ABB DC drive DCS800
Page
ABB DC drive DCS800...............................................................................................................................4
DCS800 power converter modules................................................................................................ 5

Ratings, types and voltages.......................................................................................................... 6
Current ratings............................................................................................................................... 7
Environmental conditions.............................................................................................................. 8
Dimensioning............................................................................................................................... 11
Easy commissioning.................................................................................................................... 12
Start-up assistant........................................................................................................................ 13
DCS800 firmware......................................................................................................................... 14
Plug-in options.........................................................................................................................................15
External field supply.................................................................................................................................16

Fuse connections.....................................................................................................................................18
Line reactors.............................................................................................................................................19
IEC 61131 programming..........................................................................................................................20
Fieldbus control........................................................................................................................................21
DriveWindow Light 2................................................................................................................................22
Start-up, maintanance and integration (DriveWindow 2).......................................................................24
Start-up, maintanance and integration (DriveOPC)................................................................................25
Remote monitoring tool...........................................................................................................................26
Service products......................................................................................................................................27
DCS800 Technical catalog e f | 3ADW000192R0601 3

ABB DC drive DCS800
What is a DCS800 DC drive? DCS800 DC drive promises

The DCS800 DC Drive is simple to buy, install, configure and The drive meet the requirement of all demanding drive appli-
use, saving considerable time. cation like: testrig, mine hoist, rolling mill
–– Precise delivery as well as none motoric applications like: electrolysis, mag-
–– Quick installation netics, battery charger ...
– – Rapid start-up Embedded software functions offer the upgrades of all classic
The drive has common user and process interface with installations 12-pulse, shared motion, double motor operation,
fieldbus, common software tools for sizing, commissioning, field reversal control.
maintenance and common spare parts.
Highlights
Where can it be used? –– Assistant control panel providing intuitive use of
DCS800 can be used in the wide range of all industrial ap- the drive.
plication of: –– Excellent control performance up to highest dynamic ap-
plication in field weakening operation.
–– Metals –– Vessels –– All ACS800 PC tools (via DDCS) can be connected
–– Pulp & Paper –– Ski lifts –– Reduced installation and commissioning work.
–– Material handling –– Magnets –– Internal three phase field exciter without additional external
–– Test rigs –– Mining hardware.
–– Food & Beverage –– Electrolysis –– Prepared for addtional software function by adaptive pro-
–– Printing –– Battery Chargers gramming and IEC 61131 programming.
–– Plastic & Rubber –– and more –– Flexible fieldbus system with built-in Modbus and
numerous internally mountable fieldbus adapters.
What are its main features?
Feature Note Benefit

Assistant control panel Two soft-keys, function of which changes according to the state of Easy commissioning
the panel Fast set-up
Built-in “Help” button Easier configuration; Rapid fault diagnosis
Real-time clock, allows timed tracing of faults Quick access to recent parameter changes
Changed parameters menu
Start-up assistant Available in DriveWindow Light tool and DCS800 Panel Guided commissioning
Preselected important parameter
Help function
Reduced commissioning time
Several autotunings Speed-, armature current, field current control and field weakening Reduced commissioning time
Reduced training
Connectivity Simple to install: Reduced installation time
Easy connection of cables Secure cable connections
Easy connection to external fieldbus systems through multiple
I/Os and plug-in options
Diagnostic assistant Activated when fault occurs Diagnóstico rápido de fallos y puesta a punto breve
Advanced DC operation 12-pulse parallel, 12-pulse serial, sequential control and sandwich El convertidor cabe en todas las instalaciones
configuration clásicas y avanzadas hasta la potencia más alta
Advanced motor controlr Motor voltage controller takes care on line voltage level and sudden Reliable and safe operation also for weak
voltage drop networks
Fieldbus Built-in Modbus using RS 485 Reduced cost
Optional plug-in fieldbus modules
Highest motor voltage By reduced dynamic the motor voltage can be increased Simple upgrading of original 2-Quadrant
installations to 4-Quadrant operation
ACS800 interfaces All HW options and PC tools of ACS800 are available with same Reduced spare parts, Reduced training,
plus code Simple ordering

DCS800 power converter modules
General
The power converter modules DCS800-S have the protection All converter modules up to 525 V and 1000 A (D1...D4) are
class IP00 and are to be mounted in a cubicle or finger pro- equipped with field exciters.
tected area. There are different sizes (D1, D2, D3, D4, D5, D6, The power section of the converters is available as single
D7), graduated in terms of current and voltage ranges. (2-Q) bridge or double (4-Q) bridge. 4-Q drives are required
for regenerative breaking. 4-Q drives can be built by:
All units are equipped with the DCS800 Control Panel. It can
be snapped into place on the power converter module or – – Double (4-Q) armature bridge or
installed in the switchgear cubicle door by means of a mount- – – Single (2-Q) armature bridge plus a double (4-Q) field con-
ing kit. verter bridge
Accessories such as external fuses, line reactors etc. are also The bridge type has an influence on the maximum output volt-
available, to complete the drive system. age of the converter. See table below.
Reference variables System DC voltage Ideal DC Recommended

The voltage characteristics are shown in the table beside. The connection (recommended) voltage without DCS800
DC voltage characteristics have been calculated using the fol- voltage load voltage class
lowing assumptions: UVN [V] Udmax 2-Q [V] Udmax 4-Q [V] Udi0 [V]
230 265 240 310 04
–– UVN = rated input terminal voltage, 3-phase 380 440 395 510 04
–– Voltage tolerance ±10 % 400 465 415 540 04
–– Internal voltage drop approx. 1% 415 480 430 560 04
–– If a deviation or a voltage drop has to be taken into con- 440 510 455 590 05
sideration in compliance with IEC and VDE standards, the 460 530 480 620 05
output voltage or the output current must be reduced by 480 555 500 640 05
the actual factor according to the table on the right. 500 580 520 670 05
525 610 545 700 06
575 670 600 770 06
600 700 625 810 06
Velocidade max. tensão
Tensão do 660 765 685 890 07
regenerativa do Motor
motor 690 800 720 930 07
800 915 820 1060 08
990 1160 1040 1350 10
1200 1380 1235 1590 12
Torque
Corrente
If armature voltages higher than recommended are requested,

2-Q
please check carefully, whether your system is still working
2-Q under safe conditions.
4-Q The maximum output voltage of a 4-Q drive can be increased
4-Q
up to the level of Udmax 2-Q. Thus the torque reversal from
motoring mode to generating mode increases up to 300 ms.
This lowers the dynamics of the drive and is only recommend-
ed for non-dynamic applications (e.g. E-Stop function).

Ratings, types and voltages
Current ratings, dimensions and weights
Unit 2-Q 4-Q Supply voltage Weight Dimensions

size rated Current rated Current [VAC ]
DCS800-S01 DCS800-S02
IDC[A] I DC[A] 400 500 600 690 800 990 1200 [kg] a x l x p [mm] a x l x p [inch]
D1 20 25 11 370 x 270 x 200 14,56 x 10,65 x 7,90
45 50
65 75
90 100
125 140
D2 180 200 16 370 x 270 x 270 14,56 x 10,65 x 10,65
230 260
D3 315 350 3) 25 459 x 270 x 310 18,07 x 10,65 x 12,25
405 450
470 520
D4 610 680 3) 38 644 x 270 x 345 25,35 x 10,75 x 13,60
740 820
900 1000
D5 900 900 110 1050 x 510 x 410 41,35 x 20,10 x 16,15
1200 1200
1500 1500
2000 2000 1) 1)
D6 1900 1900 180 1750 x 460 x 410 68,90 x 18,15 x 16,15
2050 2050
2500 2500
3000 3000
D7 2050 2050 315 1750 x 760 x 570 68,90 x 29,95 x 22,45
2600 2600 2)
3300 3300 2)
4000 4000
4800 4800
5200 5200
1) only available as 2-Q drive 2) on request 3) 600V

2-Q -> 290 A / 590 A
4-Q -> 320 A / 650 A
D1, D2 D3 D4 D5 D6 D7

Current ratings
The current ratings for the DCS800 with 50 Hz and 60 Hz supplies are given below. The symbols are described below the
table. The characteristics are based on an ambient temperature of max. 40°C and an elevation of max. 1000 m a.s.l.
Unit type Unit type

2-Q converters 4-Q converters
Frame size
Air volume
Fan volt.
int. field
current
IDC I Pout ➃ IDC I Pout ➃
PLoss
[A] [kW] [kW] [A] [kW] [kW] [A] [VAC] [m³/h] [kW] ➄
400 V / 500 V / 525 V 400V 500V 400V 500V
DCS800-S01-0020-04/05 20 9 12 DCS800-S02-0025-04/05 25 10 13 6 without fan 300 0,11 D1
DCS800-S01-0045-04/05 45 21 26 DCS800-S02-0050-04/05 50 21 26 6 300 0,17 D1
DCS800-S01-0065-04/05 65 30 38 DCS800-S02-0075-04/05 75 31 39 6 300 0,22 D1
DCS800-S01-0090-04/05 90 42 52 DCS800-S02-0100-04/05 100 42 52 6 300 0,28 D1
DCS800-S01-0125-04/05 125 58 73 DCS800-S02-0140-04/05 140 58 73 6 300 0,38 D1
DCS800-S01-0180-04/05 180 84 104 DCS800-S02-0200-04/05 200 83 104 15 115/230; 1-ph 300 0,56 D2
DCS800-S01-0230-04/05 230 107 133 DCS800-S02-0260-04/05 260 108 135 15 300 0,73 D2
DCS800-S01-0315-04/05 315 146 183 DCS800-S02-0350-04/05 350 145 182 20 600 0,91 D3
DCS800-S01-0405-04/05 405 188 235 DCS800-S02-0450-04/05 450 187 234 20 600 1,12 D3
DCS800-S01-0470-04/05 470 213 280 DCS800-S02-0520-04/05 520 218 276 20 600 1,32 D3
DCS800-S01-0610-04/05 610 284 354 DCS800-S02-0680-04/05 680 282 354 25 950 1,76 D4
DCS800-S01-0740-04/05 740 344 429 DCS800-S02-0820-04/05 820 340 426 25 230; 1-ph ➀ 950 2,14 D4
DCS800-S01-0900-04/05 900 049 522 DCS800-S02-1000-04/05 1000 415 520 25 1900 2,68 D4
DCS800-S01-1200-04/05 1200 558 696 DCS800-S02-1200-04/05 1200 498 624 25 ➂ 800 5,10 D5
DCS800-S01-1500-04/05 1500 698 870 DCS800-S02-1500-04/05 1500 623 780 25 ➂ 230; 1-ph 800 5,30 D5
DCS800-S01-2000-04/05 2000 930 1160 DCS800-S02-2000-04/05 2000 830 1040 25 ➂ 800 6,60 D5
DCS800-S01-2050-05 2050 953 1189 DCS800-S02-2050-05 2050 851 1066 - 1600 8,00 D6
DCS800-S01-2500-04/05 2500 1163 1450 DCS800-S02-2500-04/05 2500 1038 1300 - 400-500; 3-ph 1600 9,00 D6
DCS800-S01-3000-04/05 3000 1395 1740 DCS800-S02-3000-04/05 3000 1245 1560 - 1600 11,10 D6
DCS800-S01-3300-04/05 3300 1535 1914 DCS800-S02-3300-04/05 3300 1370 1716 - 4200 11,70 D7
DCS800-S01-4000-04/05 4000 1860 2320 DCS800-S02-4000-04/05 4000 1660 2080 - 400/690; 3-ph 4200 13,00 D7
DCS800-S01-5200-04/05 5200 2418 3016 DCS800-S02-5200-04/05 5200 2158 2704 - 4200 19,00 D7
600 V / 690 V 600V 690V 600V 690V
DCS800-S01-0290-06 290 203 DCS800-S02-0320-06 320 200 - 115/230; 1-ph 600 0,91 D3
DCS800-S01-0590-06 590 413 DCS800-S02-0650-06 650 405 - 230; 1-ph 950 1,86 D4
DCS800-S01-0900-06/07 900 630 720 DCS800-S02-0900-06/07 900 563 648 25 ➂ 800 5,10 D5
DCS800-S01-1500-06/07 1500 1050 1200 DCS800-S02-1500-06/07 1500 938 1080 25 ➂ 230; 1-ph 800 6,30 D5
DCS800-S01-2000-06/07 2000 1400 1600 25 ➂ 800 8,10 D5
DCS800-S01-2050-06/07 2050 1435 1640 DCS800-S02-2050-06/07 2050 1281 1476 - 1600 9,20 D6
DCS800-S01-2500-06/07 2500 1750 2000 DCS800-S02-2500-06/07 2500 1563 1800 - 525-690; 3-ph ➁ 1600 10,20 D6
DCS800-S01-3000-06/07 3000 2100 2400 DCS800-S02-3000-06/07 3000 1875 2160 - 1600 12,20 D6
DCS800-S01-3300-06/07 3300 2310 2640 DCS800-S02-3300-06/07 3300 2063 2376 - 4200 13,10 D7
DCS800-S01-4000-06/07 4000 2800 3200 DCS800-S02-4000-06/07 4000 2500 2880 - 400/690; 3-ph 4200 15,10 D7
DCS800-S01-4800-06/07 4800 3360 3840 DCS800-S02-4800-06/07 4800 3000 3456 - 4200 19,50 D7
800 V 800V 800V
DCS800-S01-1900-08 1900 1739 DCS800-S02-1900-08 1900 1558 - 1600 9,00 D6
DCS800-S01-2500-08 2500 2288 DCS800-S02-2500-08 2500 2050 - 400-500; 3-ph 1600 10,70 D6
DCS800-S01-3000-08 3000 2745 DCS800-S02-3000-08 3000 2460 1600 12,70 D6
DCS800-S01-3300-08 3300 3020 DCS800-S02-3300-08 3300 2706 - 4200 13,40 D7
DCS800-S01-4000-08 4000 3660 DCS800-S02-4000-08 4000 3280 - 400/690; 3-ph 4200 15,60 D7
DCS800-S01-4800-08 4800 4392 DCS800-S02-4800-08 4800 3936 - 4200 20,00 D7
990 V 990V 990V
DCS800-S01-2050-10 2050 2378 DCS800-S02-2050-09 2050 2132 - 4200 9,70 D7
DCS800-S01-2600-10 2600 3016 DCS800-S02-2600-09 2600 2704 - 4200 12,10 D7
400/690; 3-ph
DCS800-S01-3300-10 3300 3828 DCS800-S02-3300-09 3300 3432 - 4200 16,60 D7
DCS800-S01-4000-10 4000 4640 DCS800-S02-4000-09 4000 4160 - 4200 20,20 D7
1200 V Data on request
➀ with plus code 115 V selectable

➁ with plus code 400-500 V selectable
➂ FEX425 internal field exciter as option; three-phase or single phase, separate supply max. 500 VAC
➃ ratings for rated input voltage -10%
➄ SDCS-DSL-4 board as standard
IAC input = IDC out * 0.82

Environmental conditions
System connection Environmental limit values

Voltage, 3-phase: 230 to 1000 V acc. to IEC 60038 Permissible cooling air temperat.
Voltage deviation: ±10% continuous; ±15% short-time * - at converter module air inlet: 0 to +55°C
Rated frequency: 50 Hz or 60 Hz with rated DC current: 0 to +40°C
Static frequency deviation: 50 Hz ± 2%; 60 Hz ± 2% with different DC current: +30 to +55°C
Dynamic: frequency range: 50 Hz: ± 5 Hz; 60 Hz: ± 5 Hz - Options: 0 to +40°C
df/dt: 17% / s Relative humidity (at 5...+40°C): 5 to 95%, no condensation
* = de 0.5 a 30 cycles. Relative humidity (at 0...+5°C): 5 to 50%, no condensation
Please note: Special consideration must be taken for voltage deviation in regenerative
Change of the ambient temp.: < 0,5°C / minute
mode.
Storage temperature: -40 to +55°C
Degree of protection Transport temperature: -40 to +70°C
Converter module and options (line Pollution degree (IEC 60664-1, IEC 2
chokes, fuse holder, field supply 60439-1):
unit, etc.): IP 00 Site elevation
Enclosed converters: IP 20/21/31/41/54 <1000 m above M.S.L.: 100%, without current reduction
Paint finish >1000 m above M.S.L.: with current reduction
Converter module: RAL 9002
Enclosed converter: light grey RAL 7035
North American Standards

In North America the system components fulfil the require-
Sound pressure level ments of the table below.
Size Sound pressure level L P (1 m distance) Vibraciones Rated supply Standards
voltage Converter module Enclosed
as module enclosed conv. as module converter
D1 55 dBA 68 dBA to 600 V UL 508 C UL/CSA types:
D2 55 dBA 72 dBA Power Conversion Equipment on request
D3 60 dBA 78 dBA 0,5 g, 5...55 Hz CSA C 22.2 No. 14-95
D4 66...70 dBA, 77 dBA Industrial Control Equipment, Indus-
depending on fan trial Products
D5 73 dBA 78 dBA 1 mm, 2...9 Hz Available for converter modules
D6 75 dBA 73 dBA 0,3 g, 9...200 Hz including field exciter units. Types with
D7 82 dBA 80 dBA UL mark:
• see UL Listing www.ul.com /
certificate no. E196914
• or on request
Regulatory compliance
The converter module and enclosed converter components are designed for use in industrial environments. In EEA countries,
the components fulfil the requirements of the EU directives, see table below.
European union directive Manufacturer‘s assurance Harmonized standards
Converter module Enclosed converter
Machinery Directive
98/37/EEC Declaration of Incorporation EN 60204-1 EN 60204-1
93/68/EEC [IEC 60204-1] [IEC 60204-1]
Low Voltage Directive
73/23/EEC Declaration of Conformity EN 60146-1-1 EN 60204-1
93/68/EEC [IEC 60146-1-1] [IEC 60204-1]
EN 61800-5-1 EN 61800-5-1
(EN 50178 [IEC --]) EN 60439-1
véase también [IEC 60439-1]
IEC 60664
EMC Directive
89/336/EEC Declaration of Conformity EN 61800-3 ① EN 61800-3 ①
93/68/EEC (Provided that all installation instructions concerning cable selection, cabling and [IEC 61800-3] [IEC 61800-3]
EMC filters or dedicated transformer are followed.)
① in accordance with 3ADW 000 032 ① in accordance with 3ADW 000
032/3ADW 000 091

PC + PLC
DriveWindow

-NDPA-02
(PCMCIA)
-NDPC-12

-NISA-03 (ISA)

NDBU95

Mestre/

Escravo

Components overview of converter size D1...D4 (400...525 V)

Slot1

Slot2

AIMA
Slot3

NDBU95

Advant
control
M

PC +

CoDeSys
DWL


PC + PLC
DriveWindow

-NDPA-02
(PCMCIA)
-NDPC-12

-NISA-03 (ISA)

NDBU95


Components overview of converter size D5...D7

Mestre/
Escravo

Slot1

Slot2

AIMA
Slot3

NDBU95

Advant
control
M

PC +

CoDeSys
DWL

Dimensioning
DriveSize
Quality dimensioning DriveSize is for drive system components

DriveSize is a PC program for helping the user to select an –– DCS converter modules
optimal converter and options, especially in those cases –– DCS enclosed converters
where a straightforward selection from a catalogue is not –– Group drives (line-ups)
possible. Documents about the dimensioning based on actual –– Drive options
load.
DriveSize features
The default values make DriveSize simple to use, but the user –– Select an drive unit, incoming unit
is provided with many options for drive selection. The short- –– Calculate duty load cycles for converters
cut keys make drive selection easy while still honouring the –– Supply dimensioning results in graphical and numerical
relatively complicated rules. format
A manual selection mode is also supported. –– Print and save the results
DriveSize is currently used by more than 1000 engineers glob-

ally.

Easy commissioning
General DCS800 macros

Easy-to-use saves customer time consumption and keeps DCS800 is equipped with seven different macros to cover
required training low. Easy commissioning is based on three the most frequent parameter settings. Macros are pre-pro-
columns. grammed parameter sub-sets. During start-up, the drive can
be configured easily without changing individual parameters.
– – DCS800 is equipped with macros to cover the most fre- The functions of all inputs and several outputs and of alloca-
quent parameter settings. tions in the control structure are influenced by the selection
– – Assistance guide through required parameter setting dur- of a macro. The means, whether the drive is speed-controlled
ing commissioning and all auto-tunings. or torque-controlled, whether supplementary references are
– – Adaptive programming provides a very flexible set of func- processed, which actual values are available at the analog
tion blocks and solves problems during commissionig. outputs, which reference value sources are used etc. is al-
ready defined in the macro.
Terminal allocation by macros

Terminal Signal Factory Standard Manual / constant speed Hand / auto Hand / motor pot Motor pot Torque control
1 90...270 V AITAC- - - - - - - -
2 30...90 V AITAC- - - - - - - -
3 8...30 V AITAC- - - - - - - -
4 AITAC+ - - - - - - -
5 AI1-
X3: - Speed reference Speed reference Speed reference Speed reference - Torque reference
6 AI1+
7 AI2-
- Límite de par - - - - -
8 AI2+
9 AI3-
- - - - - - -
10 AI3+
1 AI4-
- - - - - - -
2 AI4+
3 0V - - - - - - -
4 +10 V - - - - - - -
5 -10 V - - - - - - -
X4:
6 0V - - - - - - -
7 AO1 - Motor speed Motor speed Motor speed Motor speed Motor speed Motor speed
8 AO2 - Actual armat. volt. Actual motor curr. Actual motor curr. Actual motor curr. Actual armat. volt. Motor torque
9 IACT Actual current Actual current Actual current Actual current Actual current Actual current Actual current
10 0 V - - - - - - -
1 Ch A+ - - - - - - -
2 Ch A- - - - - - - -
3 Ch B+ - - - - - - -
4 Ch B- - - - - - - -
5 Ch Z+ - - - - - - -
X5:
6 Ch Z- - - - - - - -
7 0V - - - - - - -
8 Sense 0 V - - - - - - -
9 Power out + - - - - - - -
10 Sence power out + - - - - - - -
1 DI1 Converter fan ack. Jog1 Jog1 StartStop Motor pot up Direction Off2 (coast stop)
2 DI2 Motor fan ack. Jog2 Jog2 HandAuto Motor pot down Motor pot up Torque select
3 DI3 Main contact. ack. External fault Direction Direction Direction Motor pot down External fault
4 DI4 Off2 (coast stop) External alarm Parameter select Speed ref. select Speed ref. select Motor pot minimum -
5 DI5 E-Stop E-Stop E-Stop E-Stop E-Stop E-Stop E-Stop
X6:
6 DI6 Reset Reset Reset Reset Reset Reset Reset
7 DI7 OnOff1 OnOff1 On Start pulse OnOff1 On Start pulse OnOff1 OnOff1
8 DI8 StartStop StartStop Off1 Stop pulse NC - Off1 Stop pulse NC StartStop StartStop
9 +24 V - - - - - - -
10 0 V - - - - - - -
1 DO1 Fans On cmd. ReadyRun ReadyOn ReadyOn ReadyOn ReadyRun ReadyRun
2 DO2 Field excit. On cmd. ReadyRef (running) ReadyRef (running) ReadyRef (running) ReadyRef (running) Above limit ReadyRef (running)
3 DO3 Main contact. On cmd. Fault or alarm Tripped (fault) Tripped (fault) Tripped (fault) Fault or alarm Fault or alarm
4 DO4 - Zero speed Zero speed Zero speed Zero speed Zero speed Zero speed
X7:
5 DO5 - Above limit Above limit Above limit Above limit At setpoint DC-breaker trip cmd.
6 DO6 - - - - - - -
7 DO7 - - - - - - -
8 0V - - - - - - -
1 Main contact. On cmd.
X96: DO8 Relay - - - - - -
2 ppal
Serial communication Speed reference - - Speed reference - - -

Start-up assistant
Adaptive programming
Faster and easier commissioning

The Start-up assistant serves in DCS800 DC Drives. It guides
you actively through the commissioning procedure either by
the control panel or ABB PC tools. It is multilingual, requests
data with clear and plain text messages, and sets the required
parameters to your needs. It also comes with an online info
system with step-by-step reference to printed manuals.
On-line info system

To make it easier and more informative, there is an on-line
info system available at each step, helping to set the correct
values for each parameter and troubleshoot the problems.
Start-up assistant features

– – Easy and fast commissioning procedure
–– Intelligent guide to assist you through the
–– c ommissioning
–– Your own language
–– On-line info system always available
–– Auto detection of connected hardware
The DCS800 DC drive offers you all this as standard features.
Optimal adaptability Adaptive programming features

– – Small PLC inside. –– 16 programmable function blocks
–– Program your drive on-site during commissioning. –– Available functions:
–– Create your own I/O signals, modify speed or –– Logical: AND, OR and XOR
–– torque reference, chain or set a timer. –– Mathematical: add, mul, div, abs, max and min
–– Do it without any additional hardware or software. –– Other: timer, switch, comparator, filter, SR, PI and
–– As simple as setting a parameter. user-defined warnings or faults
–– Access to any signal or control bit. –– Freely definable execution order
–– Easy documentation
There is also a DWL AP PC tool available for graphical display
of Adaptive Programming. The DCS800 DC drive offers you all this as standard features.

DCS800 firmware
DCS800 basic firmware Master-Follower applications

DCS800 firmware includes the basic function of speed con- Drives connected in Master-Follower application
trol, armature current, field current and motor voltage. The
flexible design for command location enables field bus control If motors run with the same
or master-follower control or control from hardware signals as speed / torque connected to
well as a mixed structure. The design of drive logic enables the same shaft or gearbox are
Master Follower
a drive reaction defined by Profibus standard but can also called MASTER - FOLLOWER. DCS800 DCS800
configured to adapt classic command structures.

DSL DSL
The firmware interface for several fieldbuses and module bus

DSL
link
is included. All parameters can be accessed by the serial

communication or by IEC 61131 or adaptive programming. D1 C1 C1 D1
Five macros are pre-defined and two user macros can be

M connected
via load M
configured by the customer.
Master-Follower
Functions of basic firmware

–– Different speed ramp function
–– Speed control Quasi 12-pulse Master-Follower configuration
– – Torque control The converters are fed by a
– – Armature current control 12-pulse transformer with
Y
– – Field current control separated secondary windings

– – Automatic field weakening whose phase positions differ by Master
DCS800
Follower
DCS800
– – E-stop function according to Profibus standard 30°el.

– – Dual field control DSL DSL
– – Mechanical brake control This configuration delivers the DSL

link
– – DC breaker control same advantages concerning
– – Interface for fieldbus and module bus harmonics to the network as a
– – Programmable digital and analogue outputs standard 12- pulse application D1 C1 C1 D1
– – Master-Follower bus (see next item), but no T-reactor M

Tandem motors
M
– – 16 blocks Adaptive Program is needed.
quasi 12-pulse
– – Interface for IEC 61131 programming
– – 12-pulse function - parallel, serial, sequential
– – 3-phase field exciter operation
– – Converter protection (temperature, voltage,...) Typical configuration for high power drives connected in
12-pulse parallel, serial or sequential application
Motor protections 12-pulse systems are used
– – Stall protections for reduced line harmonics,
Y
– – Thermal motor model reduced motor noise level,

Master Follower
– – 2 channel motor temperature measurement PTC or PT100 enlarged output current or volt- DCS800 DCS800
– – Klixon supervision age of converter system. Only

– – Speed feedback error the 11th and 13th, the 23rd DSL DSL
– – Over speed and 25th, the 35th a.s.o. are DSL

link
– – Armature current ripple existing. The harmonics on the

– – Armature over current DC side are reduced too, which
– – Minimum field current gives a higher efficiency.
D1 C1 C1 D1
It is not possible to connect two M

12-pulse parallel
12-pulse systems (2 converters,
T-reactor and 1 motor) to one D1 C1 C1 D1
12-pulse transformer. 12-pulse serial

M
For more information, please
see manual 12-pulse operation.

Plug-in options
DCS800 - S01 - 0025 - 04 + B055
DCS800 Control Panel

The DCS800 Control Panel features three lines of numeric
display. The panel can be used to control the drive, set the
parameter values or copy them from a drive to another one.
It comes with every DCS800.
plus code
+0J400 If no control panel is required
+J404 Panel mounting kit ACS/H-CP-EXT plus cable
Plug-in fieldbus module

The plug-in fieldbus options bring connectivity to major auto-
mation systems. A single twisted pair avoids large amounts
of conventional cabling, thereby reducing cost and increas-
ing system reliability. The fieldbus adapter must be located in
Slot1.
For plus codes see Fieldbus control (page 21)
I/O extension option module

This plug-in option offers two additional relay outputs. They
can be used, for example, in a Master-Follower application
for interlocking functions. All the relays can be programmed
by parameters. Alternatively, the I/O options can be used to
control any external components in the system.
plus code
+L501 RDIO-01 Digital extension module 3xDI, 2xDO
+L500 RAIO-01 Analog extension module 2xAI, 2xAO
Fast optical DDCS communication module Drive-specific serial communication board

DCS800 provides an interface SDCS-COM-8 fast serial com- The SDCS-DSL-4 board provides the serial communication
munication: for:
– – Master channel ModuleBus to AC800 M –– Drive-to-drive
–– I/O channel to AIMA-01 board –– Drive to external field exciters
–– Master-Follower DDCS channel –– 12-pulse applications
–– Tools channel e.g DriveWindow, remote diagnostic NETA, –– Master-Follower
as well as the CDP 312 from ACS800 range can be con-
nected on this board plus code
+S199 SDCS-DSL communication board
–– The board must be located in Slot3.
plus code
+L508 Module bus 10 Mbd (SDCS-COM-81)
+L509 NxxA fieldbus adapter 5 Mbd (SDCS-COM-82)

External field supply
General data Field converter types

–– Currents from 0.3 to 520 A DCF803-0035 e DCF803-0016
–– Minimum field current monitor –– Half-controlled thyristor/diode bridge (1-Q)
– – Integrated external field power converter or completely –– Three-phase or single-phase operation
separate switchgear cubicle –– Microprocessor control, with the electronic
– – single-phase or 3-phase model system being supplied by the armature-circuit
– – Controlled by serial communication via DSLLink converter (24 V).
All field converters are controlled by the armature converter –– Construction and components have been de-
via a serial interface (SDCS-DSL-4 board). This interface signed for an insulation voltage of 600 V AC.
serves to parameterize, control and diagnose the field con- –– Fast-response excitation is possible with an
verter and thus provides exact control. appropriate voltage reserve; de-excitation takes place by
field time constant.
We recommend integrating an autotransformer in the field –– Field Output voltage UA (single-phase operation):
power converter’s supply circuit to adjust the AC input voltage
to the field voltage and for reducing the voltage ripple in the
 100% + TOL 
field circuit for single-phase operation. U A ≤ UV *  * 0.9
 100% 
TOL = tolerance of line voltage in %
UV = Line voltage, U A = Field voltage
–– Recommendation (single-phase operation):

UA = 0.6 to 0.8 * UV or UV = 1.25 to 1.7 * UA
–– Field Output voltage UA (three-phase operation):
 100% + TOL 
U A ≤ UV *  *1.3 5
 100% 
TOL = tolerance of line voltage in %

UV = Line voltage, U A = Field voltage
Note: Calculation valid also for FEX-425 internal
Table of field converter units

Unit type Output AC field supply auxiliary Remarks
current ICC voltage supply voltage
DCF803-0016 0,3...16 A 110 V -15 %...500 V / 1-ph +10 % external fuse
single-phase or three-phase L3 line choke for 3-phase operation use:
24 VDC ND401 ≤ 16 A
DCF803-0035 0,3...35 A 110 V -15 %...500 V / 1-ph +10 % 200 mA ND402 > 16 A
single-phase or three-phase for 1-phase operation use:
ND30 ≤ 16 A
ND402 > 16 A
DCF803-0050 0,3...50 A 110 V -15 %...500 V / 1-ph +10 % if necessary via matching autotransformer; fuse ex-
ternal; Dimensions HxWxD: 370x125x342 [mm]
DCF804-0050 0,3...50 A 110 V -15 %...500 V / 1-ph +10 % 115 or 230 V
DCS800-S0x-xxxx-05 see table on 200 V...500 V / 3-ph additional hardware components (DCF 506)
page 7
Current reduction see also Environmental conditions in Hardware manual

DCF803-0050 DCS800-S0
– – Single-phase power stack This converter can also be used for field
–– Half-controlled thyristor/diode bridge (1-Q). exciter operation, an additional overvoltage
–– Built-in line chokes. protection unit is required. It provides field
–– Microprocessor control with the control elec- currents from 20 A up to 520 A unipolar
tronics being supplied separately (115...230 (2-Q) and bipolar (4-Q) for field reversal
V/1-ph). function.
–– Construction and components have been
designed for an insulation voltage of 690 VAC. –– Field output voltage
– – Field output voltage UA: UA respectively Udmax 2-Q :
–– see table on page 5
 100% + TOL  –– Recommendation:
U A ≤ UV *  * 0.9 –– UA = 0.5 to 1.1 * UV or UV = 0.9 to 2.0 * UA
 100% 
–– The large field supply converters DCS800-S01/S02 need a
TOL = tolerance of line voltage in % separate active overvoltage protection unit DCF506 for pro-
UV = Line voltage, U A = Field voltage tecting the power part against inadmissibly high voltages.
– – Recommendation: The overvoltage protection unit DCF506 is suitable for
UA = 0.6 to 0.8 * UV or UV = 1.25 to 1.7 * UA 2-Q converters DCS800-S01 and for
4-Q converters DCS800-S02.
DCF804-0050
– – Single-phase power stack
– – Fully-controlled antiparallel thyristor bridges (4-Q)
– – This unit offers field reversal as well as fast-response exci-
tation / de-excitation.
– – In the steady-state condition, the fully-controlled bridge Assignment of field supply converter to overvoltage pro-
runs in half-controlled mode so as to keep the voltage tection unit
ripple as low as possible. With a quickly alternating field
current, the bridge runs in fully-controlled mode. Field supply converter Overvoltage protection
– – Same design as DCF803-0050. for motor fields
– – Built-in line chokes. DCS80x-0020-51
... DCF506-0140-51
DCS80x-0140-51
DCS80x-0200-51
Autotransformer for single-phase field supply. ... DCF506-0520-51
for field Autotransformer DCF803-0016 DCF803-0050 DCS80x-0520-51 *
current IF type 50/60 Hz DCF803-0035 DCF804-0050 * max field current 520 A
FEX-425 Int
Uprim = ≤ 500 V
≤6A T 3.01 x ** x
≤ 12 A T 3.02 x ** x
≤ 16 A T 3.03 x ** x
≤ 30 A T 3.04 x* x
≤ 50 A T 3.05 x
U prim = ≤ 600 V
≤6A T 3.11 x ** x DCF506-140-51, without cover
≤ 12 A T 3.12 x ** x
≤ 16 A T 3.13 x ** x
U prim = ≤ 690 V
≤ 30 A T 3.14 x
≤ 50 A T 3.15 x
* three-phase operation recommended ** requires line choke ND 30 or ND402

Fuse connections
Recommended fuse connections see tables below.
Semiconductor type F1 fuses and fuse holders for AC and

DC power lines
(DCS800-S01 / DCS800-S02)
The converter units are subdivided into two groups: The table assigns the AC fuse types to the converter types.
–– Unit sizes D1, D2, D3 and D4 with rated currents up to In case the converter should be equipped with DC fuses ac-
1000 A require external line fuses. cording to the hints use the same type of fuse used on the
–– In unit sizes D5, D6 and D7 with rated currents of 900 A to AC side now in the plus and minus line (only for sizes D1...
5200 A, the semiconductor fuses are installed internally (no D4). Blade type fuses are used for all the converters of con-
additional external semiconductor fuses are needed). struction type D1...D4 except the converters (610 A, 680 A,
740 A, 820 A, 900 A, 1000 A)
Type of converter Type Fuse holder Design

fig.
2-Q Converter 4-Q Converter
DCS800-S01-0020-04/05 DCS800-S02-0025-04/05 50A 660V UR OFAX 00 S3L 1
DCS800-S01-0125-04/05 DCS800-S02-0140-04/05 200A 660V UR OFAX 1 S3 2
DCS800-S01-0610-04/05 DCS800-S02-0680-04/05 900A 660V UR 3x 170H 3006 5
DCS800-S01-0740-04/05 DCS800-S02-0820-04/05 900A 660V UR 3x 170H 3006 5
DCS800-S01-0900-04/05 DCS800-S02-1000-04/05 1250A 660V UR 3x 170H 3006 5
DCS800-S01-0290-06 DCS800-S02-0320-06 500A 660V UR OFAX 3 S3 3
DCS800-S01-0590-06 DCS800-S02-0650-06 900A 660V UR 3x 170H 3006 5
Fuses and fuse holders (details see Technical Data)
Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5

Line reactors L1
DCS Type Line choke Design Line choke Design

400V-690V 1% relative voltage Fig. 4% Fig.
50/60 Hz drop relative voltage drop
2-Q Converter 4-Q Converter
DCS800-S01-0020-04/05 DCS800-S02-0025-04/05 ND01 1 ND401 4
DCS800-S01-0045-04/05 DCS800-S02-0050-04/05 ND02 1 ND402 4
DCS800-S01-0065-04/05 DCS800-S02-0075-04/05 ND04 1 ND403 5
DCS800-S01-0090-04/05 DCS800-S02-0100-04/05 ND06 1 ND404 5
DCS800-S01-0125-04/05 DCS800-S02-0140-04/05 ND06 1 ND405 5
DCS800-S01-0180-04/05 DCS800-S02-0200-04/05 ND07 2 ND406 5
DCS800-S01-0230-04/05 DCS800-S02-0260-04/05 ND07 2 ND407 5
DCS800-S01-0290-06 DCS800-S02-0320-06 ND08 2 on request -
DCS800-S01-0315-04/05 DCS800-S02-0350-04/05 ND09 2 ND408 5
DCS800-S01-0405-04/05 DCS800-S02-0450-04/05 ND10 2 ND409 5
DCS800-S01-0590-06 DCS800-S02-0650-06 ND13 3 on request -
DCS800-S01-0470-04/05 DCS800-S02-0520-04/05 ND10 2 ND410 5
DCS800-S01-0610-04/05 DCS800-S02-0680-04/05 ND12 2 ND411 5
DCS800-S01-0740-04/05 DCS800-S02-0820-04/05 ND13 3 ND412 5
DCS800-S01-0900-04/05 DCS800-S02-1000-04/05 ND13 3 ND413 5
DCS800-S01-0900-06/07 DCS800-S02-0900-06/07 ND13 3 on request -
DCS800-S01-1500-04/05/06/07 DCS800-S02-1500-04/05/06/07 ND15 3 on request -
DCS800-S01-2000-06/07 ND16 * 3 on request -
* with forced cooling
Fig. 1 Fig. 2 Fig. 3
Fig. 4 Fig. 5

IEC 61131 programming
ControlBuilder DCS800
The ControlBuilder is a user-friendly tool based on the Due to the offline simulation mode it is possible to use the
IEC61131-3 standard for programming the DCS800. With debugging function without connected hardware.
the ControlBuilder it is possible to develop - in a fast and
easy way - new function e.g. winders, decentralized controls, The application program is stored on a compact flash (Memo-
safety functions, … directly in the drive. ry Card), which is plugged into the drive. Thus it is possible to
store the binary code as well as all source codes. Of course
The ControlBuilder is based on the common tool C oDeSys. protection of the application program with a password is pos-
Due to its intuitive Windows based user interface even begin- sible.
ners are able to start programming immediately. Additionally a
set of drive specific function blocks eases the programming of
the DCS800.
Advantages of the ControlBuilder DCS800
By means of completely supporting all five programming lan- –– Fast and easy adaptation of DCS800 DC Drive to the used
guages of the IEC61131-3 standard everyone is able to find application.
the right programming environment: –– Less spare parts.
–– instruction list IL –– The application, including source code, is always part of
– – sequential function chart AS the drive and thus can be maintained during the whole live
–– function block diagram FDB cycle of the machine.
– – structured text ST –– The source code can be password protected against unau-
– – ladder diagram LD thorized access.
– – additionally a free graphical function plan (CFC) is available
Requirements
The extremely user-friendly online debugging function offers –– PC with Windows NT, 2000 or XP
besides single step-, single cycle- and breakpoint mode an –– One free serial port
event triggered recording tool for variables and signals.
Motor
Memory Card
Programming
Application
Member of Automation Alliance

Fieldbus control
Gateway to your process
DCS800 DC Drives have connectivity to major automation Reduced installation and engineering effort
systems. This is achieved with a dedicated gateway concept Cabling
between the fieldbus systems and ABB drives. Substituting the large amount of conventional drive con-
trol cabling with a single twisted pair reduces costs and
The fieldbus gateway module can easily be mounted inside increases system reliability.
the drive. As a result of the wide range of fieldbus gateways,
your choice of automation system is independent from your Design
decision to use first-class ABB drives. The use of fieldbus control reduces engineering time at
installation due to the modular structure of the hardware
Manufacturing flexibility and software.
Drive control
The drive control word (16 bit) provides a wide variety of func- Commissioning and assembly
tions from start, stop and reset to ramp generator control. The modular machine configuration allows pre-commission-
Typical setpoint values like speed, torque and position can be ing of single machine sections and provides easy and fast
transmitted to the drive with 15 bit accuracy. assembly of the complete installation.
Drive monitoring Currently available fieldbus adapters

A set of drive parameters and/or actual signals, like torque,
speed, position, current etc., can be selected for cyclic data plus code
transfer providing fast data for operators and the manufactur- –– PROFIBUS-DP +K454
ing process. –– DeviceNet +K451
– – CANopen +K457
Drive diagnostics –– ControlNet +K462
Accurate and reliable diagnostic information can be obtained – – Modbus +K458
via the drive alarm, limit and fault words, reducing the drive –– Ethernet +K466
downtime and therefore also the downtime of the manufactur-
ing process.
Drive parameter handling

Total integration of the drives in the production process is
achieved by single parameter read/write up to complete pa-
rameter set-up or download.
Easy to expand
Serial communication simplifies the latest trend of modular
machine design enabling the installation to be expanded at a
later stage with low effort.

DriveWindow Light 2
Start-up and maintenance tool
PC tool for ABB drives Light software with heavy features

DriveWindow Light 2 is an easy-to-use start-up and main- DriveWindow Light offers many functions in an easy-to-use
tenance tool for ABB drives. Supported drives are ACS140, package. It can be used in an offline mode, which enables
ACS160, ACS350, ACH400, DCS400, ACS550, ACH550, parameter setting at the office even before going to the actual
DCS800 and ACS800. site. The parameter browser enables viewing, editing and sav-
ing of parameters. The parameter comparison feature makes
Highlights it possible to compare parameter values between the drive
– – Viewing and setting parameters in offline and online mode and the file. With the parameter subset you can create your
– – Editing, saving and downloading parameters own parameter sets. Controlling of the drive is naturally one
– – Comparing parameters of the features in DriveWindow Light. Drive status and fault
– – Graphical and numerical signal monitoring information keeps commissioning time low.
– – Drive control
– – Start-up assistants
– – DWL AP tool for DCS800
– – All DCS800 DC drives are equipped with DriveWindow
Light
DriveWindow Light requirements

–– Windows 98 / NT / 2000 / XP
–– Free serial port from a PC
– – Standard RS232 cable
With DriveWindow Light, you can monitor up to four signals

simultaneously. This can be done in both graphical and nu-
merical format. Any signal can be set to stop the monitoring.
from a predefined level.

DWL Start-up assistant DWL AP tool
DWL Start-up assistant for DCS800 gives important assis- DWL AP is a graphical PC tool to create, document, edit and
tance for commissioning by interactive dialog. The commis- download Adaptive Programs. DWL AP supports Adaptive
sioning steps are presented in correct sequence and neces- Programming of DCS800. Adaptive Program contains 16
sary parameters are preselected. function blocks and is available in standard firmware. DWL AP
The basic port collects basic motor and connection data and offers a clear and easy way to develop, test and document
executes controller auto tunings. these programs with a PC.
The advanced port provides assistance for 12-pulse op-
eration, field reversal, serial communication (fieldbus) and It is a user-friendly tool to modify function blocks and their
master-follower configuration. connections. No special programming skills are required, ba-
A context-sensitive help function is present during the whole sic knowledge about block programming is sufficient.
sequence.
Adaptive Programs are easy to document as hard copies or
store as PC files. All related information is saved directly to
the drive by parameter.
One page is freely configurable by the user. An individual

commissioning sequence or parameter selection can be setup
to application, machine or motor demands.

Start-up, maintenance and integration
DriveWindow 2
Start-up and maintenance tool Versatile back-up functions

ABB’s DriveWindow is an advanced, easy-to-use PC software Drive parameters can be saved to the PC with DriveWindow,
tool for the start-up and maintenance of ABB DCS800 DC and can easily be downloaded back to the drive whenever
Drives. Its host of features and clear, graphical presentation of needed.
the operation make it a valuable addition to your system pro-
viding information necessary for troubleshooting, maintenance DriveWindow 2 features
and service, as well as training. Easy-to-use tool for commissioning and maintenance.
Several drives connected and monitored at the same time.
With DriveWindow the user is able to follow the co-operation Monitor, edit or save signals and parameters, clear graphical
of several drives simultaneously by collecting the actual values presentation.
from the drives onto a single screen or printout. High-speed communication between PC and drive.
Versatile back-up functions.
Additionally, the client part of DriveWindow may reside on one View data collected and stored in the drive.
Local Area Network PC, and the server side on another PC Fault diagnosis; DriveWindow indicates the status of drives,
closer to the drives. This enables plant-wide monitoring to be and also reads fault history data from the drive.
easily accomplished with two PCs.
High speed communication

DriveWindow uses a high-speed fibre optic cable network
with DDCS communication protocol.
This makes communication between PC and drives very fast.

The fibre optic network is safe and extremely immune against
external disturbance. The fibre optic communication card is
needed inside the computer.
Monitoring drives
Using DriveWindow you can monitor several drives simultane-
ously. The history buffer makes it possible to record a large
amount of data in the PC‘s memory. The drive‘s data logger
can be accessed with DriveWindow and viewed in graphical
form. The fault logger inside the drive automatically docu-
ments every fault, warning and event which occurs. The fault
history stored in the drive can be uploaded to your computer.

Start-up, maintenance and integration
DriveOPC
Integration tool High speed communication

DriveOPC is a software package which allows OLE for Pro- DriveOPC uses a high-speed fibre optic cable network with
cess Control (OPC) communication between Windows appli- DDCS communication protocol. This makes communication
cations and DCS800 DC drives. It allows Object Linking and between PC and drives very fast. The fibre optic network is
Embedding (OLE) for Process Control (OPC) communication. safe and extremely immune against external disturbance. The
This OPC server is an ideal tool for integrating DCS800 DC fibre optic communication card is needed inside the com-
drives and commercial PC software and creating PC-based puter.
controlling and monitoring systems.
DriveOPC features
Remote monitoring DriveOPC supports OPC’s data access 1.0A.
DriveOPC enables remote connection via LAN (local area Read access to:
networks). The remote PC can be connected by its IP address –– Drive status: local, running, direction, fault,
(e.g. “164.12.43.33”) or by the DNS name (e.g. “Gitas213”). –– warning, reference
–– Signals and parameters
OPC based software –– Fault logger contents
OPC is an industry standard created in cooperation with –– Event logger contents
Microsoft. It is an open architecture interface design, man- –– General drive information
aged by the international OPC foundation. OPC is meant for –– Data logger settings, status and contents
different kinds of factory automation.
DriveOPC is based on OPC foundation data access standard Write access to:
1.0A and Microsoft COM/DCOM technology. DriveOPC has –– Drive control: local, start, stop, forward, reverse,
full access to all drives, even when remote connection via –– coast stop, reset fault, home, teach-in, contactor
LAN is used. –– on/off, reference
–– Parameters
–– Fault logger clear
–– Data logger init, start, trig, clear

Remote monitoring tool
Ethernet module
Browser-based, user-friendly Service products

The intelligent Ethernet NETA-01 module gives simple access To reduce the total cost of owning ABB drives and to maxi-
to the drive by means of the Internet communicating via a mize their availability ABB offers the following services:
standard web browser. The user can set up a virtual monitor-
ing room wherever there is a PC with an Internet connec- Training services
tion or via a simple dial-up modem connection. This enables ABB offers dedicated training on ABB drives for your service
remote monitoring, configuration, diagnostics and, when and operating personnel. Upon successful completion of the
needed, control. The drive can also provide process related training course your personnel will have acquired the skills to
information, such as load level, run time, energy consumption use ABB drives correctly and safely, and also to get the best
and I/O data, the bearing temperature of the driven machine, results from their application.
for instance.
Service product Service type Description
This opens new possibilities for the monitoring and mainte- code
nance of unmanned applications across a range of industries, G560 DCS800 - 3 days Basic training
for instance water, wind power, building services and oil & G561 DCS800 - 1 day Startup & Service Hands-on
gas, as well as any application where the user needs access
to the drives from more than one location. It also provides an ABB has a service organization that spans the globe. Contact
opportunity for OEMs and system integrators to support their your local ABB sales office for more information about our
installed base globally. services.
Features www.abb.com/abbuniversity
–– Virtual monitoring room for
– – Monitoring Startup services
– – Configuration of parameters Using ABB’s startup services you can trust that your drives
– – Diagnostics are correctly commissioned and well-tuned to their applica-
– – Control, if needed tion. ABB employs authorized professionals who have been
–– Browser based access via thoroughly trained
– – Intra-/extra-/Internet or for their job.
– – Simple dial-up modem connection
–– No PC needed at the local end ABB maintenance services
–– Can be used as a Modbus/TCP bridge for control purposes ABB maintenance services ensure optimal operation of your
drives and extend their useful life.
Spare part services

ABB offers a fast and effortless information and ordering sys-
tem to facilitate spare part management.
Parts OnLine is at your service 24 hours.
http://www.abb.com/partsonline

DCS family
DCS550-S modules –– Compact

The compact drive for –– Robust design
machinery application –– Adaptive and winder program
–– High field exciter current
20 … 1,000 ADC
0 … 610 VDC
230 … 525 VAC
IP00
DCS800-S modules –– Compact

The versatile drive for –– Highest power ability
processindustry –– Simple operation
–– Comfortable assistants, e.g. for commissioning or
20 … 5,200 ADC fault tracing
0 … 1,160 VDC –– Scalable to all applications
230 … 1,000 VAC –– Free programmable by means of integrated
IP00 IEC61131-PLC
DCS800-A enclosed – – Individually adaptable to customer requirements

converters – – User-defined accessories like external PLC or auto-
Complete drive solutions mation systems can be included
– – High power solutions in 6- and 12-pulse up to
20 … 20,000 ADC 20,000 A, 1,500 V
0 … 1,500 VDC – – In accordance to usual standards
230 … 1,200 VAC – – Individually factory load tested
IP21 – IP54 – – Detailed documentation
DCS800-E series – – DCS800 module with all necessary accessories

Pre-assembled drive-kits mounted and fully cabled on a panel
– – Very fast installation and commissioning
20 … 2,000 ADC – – Squeezes shut-down-times in revamp projects to a
0 … 700 VDC minimum
230 … 600 VAC – – Fits into Rittal cabinets
IP00 – – Compact version up to 450 A and Vario version up
to 2,000 A
DCS800-R Rebuild Kit – – Proven long life components are re-used, such
Digital control-kit for as power stacks, (main) contactors, cabinets and
existing powerstacks cabling / busbars, cooling systems
– – Use of up-to-date communication facilities
20 … 20,000 ADC – – Increase of production and quality
0 … 1,160 VDC – – Very cost-effective solution
230 … 1,200 VAC – – Open Rebuild Kits for nearly all existing DC drives
IP00 – – tailor-made solutions for…
• BBC PxD • BBC SZxD
• ASEA TYRAK • other manufacturers

Contact us
ABB Automation Products GmbH
Specifications subject to change without notice.

Motors and Drives
Wallstadter Straße 59
D-68526 Ladenburg
Germany
Phone: +49 (0) 6203 717 608
Fax: +49 (0) 6203 717 609
[email protected]
www.abb.com/motors&drives
© Copyright 2012 ABB. All rights reserved. 3ADW000192R0601 Rev F 03.2012

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Catalog

Type code: DCS800 - S01 - 0680 - 04 - +

Power connection (D7)

2 3ADW000192R0601 | DCS800 Technical catalog e f

ABB DC drive DCS800...............................................................................................................................4

DCS800 power converter modules................................................................................................ 5

External field supply.................................................................................................................................16

DCS800 Technical catalog e f | 3ADW000192R0601 3

What is a DCS800 DC drive? DCS800 DC drive promises

What are its main features?

Feature Note Benefit

4 3ADW000192R0601 | DCS800 Technical catalog e f

Reference variables System DC voltage Ideal DC Recommended

If armature voltages higher than recommended are requested,

DCS800 Technical catalog e f | 3ADW000192R0601 5

Current ratings, dimensions and weights

Unit 2-Q 4-Q Supply voltage Weight Dimensions

1) only available as 2-Q drive 2) on request 3) 600V

6 3ADW000192R0601 | DCS800 Technical catalog e f

Unit type Unit type

➀ with plus code 115 V selectable

DCS800 Technical catalog e f | 3ADW000192R0601 7

System connection Environmental limit values

North American Standards

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DCS800 Technical catalog e f | 3ADW000192R0601 9

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Quality dimensioning DriveSize is for drive system components

DriveSize is currently used by more than 1000 engineers glob-

DCS800 Technical catalog e f | 3ADW000192R0601 11

General DCS800 macros

Terminal allocation by macros

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Faster and easier commissioning

On-line info system

Start-up assistant features

The DCS800 DC drive offers you all this as standard features.

Optimal adaptability Adaptive programming features

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DCS800 basic firmware Master-Follower applications

configured to adapt classic command structures.

The firmware interface for several fieldbuses and module bus

is included. All parameters can be accessed by the serial

Five macros are pre-defined and two user macros can be

Functions of basic firmware

– – Field current control separated secondary windings

– – E-stop function according to Profibus standard 30°el.

– – Mechanical brake control This configuration delivers the DSL

– – Master-Follower bus (see next item), but no T-reactor M

– – Thermal motor model reduced motor noise level,

– – Klixon supervision age of converter system. Only

– – Over speed and 25th, the 35th a.s.o. are DSL

– – Armature current ripple existing. The harmonics on the

It is not possible to connect two M

12-pulse transformer. 12-pulse serial

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DCS800 - S01 - 0025 - 04 + B055

DCS800 Control Panel

Plug-in fieldbus module