Accumulator Sizing For Water System

Accumulator
An accumulator is a vessel which is partly filled with liquid and partly with gas (often air); its internal pressure
is generally higher than atmospheric pressure. Accumulators store fluids to be handled under increased
pressure (e. g. in pressure booster systems) in order to attenuate surge pressures and serve as energy storage
devices to prolong the run-down time of centrifugal pumps. A transient flow analysis determines the
accumulators' size and the valves, compressed air supply connections and instrumentation used.
Accumulators for automatic pressure control in water supply systems (see Pressure booster system) are
usually installed vertically; horizontal installations are rare. See Fig. 1 Accumulator
Fig.1 Accumulator: Automatic pressure control in water supply systems

Accumulator size is determined by the pump set's number of starts per hour (Z). The number of start-ups
depends on a variety of factors; information on the frequency of starts should be obtained from the electric
motor suppliers (see Frequency of starts).
At start-up pressure (pe), the lowest water level selected must ensure that air can under no circumstances enter
the discharge line. The accumulator volume (V) should therefore be selected so that it is 25 to 40 % larger than
the effective accumulator volume (J) required. A compressed air shut-off valve may be provided as an
additional component. Its purpose is to prevent compressed air entering the discharge line. In the case of
unfavourable piping layouts (e. g. in domestic water supply systems) and horizontal vessels, the water level
must be checked; if necessary, the connection must be placed at a lower level (e. g. dome).
A safety allowance of 25 % is included in the equation given below for accumulator sizing.
Fig. 2 Accumulator: correction value

K
The proportion of usable water volume (S) in relation to total volume (V) depends solely on the start-up and
stop pressures and can be calculated as follows:
In set-ups with more than one of the same pump, increasing the number of starts and stops by periodically
switching between the pumps allows a reduction of accumulator size. Membrane-type accumulators are often
provided for smaller units; these eliminate the need for a compressed air shut-off valve or a compressor. In this
case, an extra 25 to 40 % of volume in addition to the effective volume (J) is not required.
The number of pumps in a pressure booster system has no bearing on the calculation of the accumulator
volume. If several pumps with different flow rates are employed, the mean flow rate of the largest pump
should be used in the equation. For systems in which several pumps are flow-controlled, and only the base load
pump is started and stopped as a function of pressure, the accumulator size should be calculated in relation to
this base load pump.
A sub-division of the calculated accumulator volume between several accumulators is desirable if such smaller
vessels can be accommodated more easily in the available space, and the system costs are thereby reduced.
When dividing the volume between two accumulators, the pressure settings for pump start-up and stopping can
be set in such a way that the second accumulator is filled with air only.
If the volume is divided between more than two accumulators, these must be connected via the gas (air) side to
ensure that each accumulator is evenly used. See Fig. 3 Accumulator
Fig. 3
Accumulator: Schematic for a water supply system as pressure booster system
As a proportion of the accumulator's air content is gradually absorbed by the water under pressure, the
compressed air in the vessel must be topped up from time to time, usually by means of a compressor. The
compressor size is determined by its suction capacity (Qk). Compressor selection depends on the time (T)
required to fill the whole accumulator volume. It is assumed that only two thirds of the accumulator volume
(which corresponds to the water level at stop pressure) must be filled with compressed air. The filling time
should not exceed eight hours.
The suction capacity in m3/h is:
The compressor's operating pressure should as a minimum correspond to the pump's maximum stop pressure.
The safety valve on the compressor must be pre-set so that the maximum permissible operating pressure of the
accumulator is not exceeded.
In accordance with the accident prevention regulations for pressure vessels (German Gas and Waterworks
Professional Association, Düsseldorf), fitting a safety valve on accumulators for centrifugal pumps is not
mandatory as long as the H/Q curves (see Characteristic curve) of the pumps do not exceed 1.1 times the
maximum permissible operating pressure for the vessel, and steps are taken to prevent critical overspeeding of
the pumps.
The accumulators are welded, cast, riveted and, occasionally, finished in strip-wound construction (for very
high pressures and temperatures in the chemical industry). The materials used are steel plate (boiler plate),
non-ferrous metal plate, cast steel and plastic. The design and operating data of commonly used accumulators
are standardised.
Principal standards, directives and regulations applicable to accumulators
 American Petroleum Institute: API 610

 American Society of Mechanical Engineers:
ASME-Boiler and Pressure Vessel Code Section I-X
 German Pressure Vessel Society:
AD regulations
 Federal Ministry of Economics: Protection of Labour Act (Federal Bulletin 4/1980) and Steam Boiler and
Pressure Vessel Act
 DIN 3171, DIN 4661, DIN 4810 and EN 962
 German Organisation for Technical Standards in the Gas and Water Industries (DVGW): DVGW
Worksheet W 314
 TRD Technical Rules for Steam Boilers
 German Federation of Technical Supervision Associations
 Regulations of shipbuilding classification societies, e. g. German Lloyd (GL)

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Accumulator

Fig.1 Accumulator: Automatic pressure control in water supply systems

Fig. 2 Accumulator: correction value

Principal standards, directives and regulations applicable to accumulators

 American Petroleum Institute: API 610

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