Ca2500 PDF

Instruction manual
Operating & Maintenance

4812160001_A.pdf
Vibratory roller
CA2500
Engine
Cummins QSB 3.3 (IIIA/T3)
Cummins QSB 3.3 (IIIB/T4i)
Serial number
10000157x0A014508 -
10000158x0A012422 -
Translation of original instruction
Reservation for changes

Printed in Sweden
Downloaded from www.Manualslib.com manuals search engine

Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Security Warning - machinery ..................................................................... 7
Driving near edges ...................................................................................... 7
Slopes ......................................................................................................... 8
Safety (Optional) ...................................................................................................................... 9
Air conditioning............................................................................................ 9
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 11
Fire fighting ............................................................................................... 12
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12
Welding ..................................................................................................... 12
Battery handling ........................................................................................ 12
Jump starting (24V)................................................................................... 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Electrical system ....................................................................................... 15
Dimensions, side view............................................................................... 16
Dimensions, top view ................................................................................ 17
2014-08-25 4812160001_A.pdf

000h
ance -
Weights and volumes................................................................................ 17
Working capacity....................................................................................... 18
General ..................................................................................................... 19
Hydraulic system....................................................................................... 19
Automatic Climate Control (ACC) (Optional)............................................. 20
Tightening torque ...................................................................................... 21
Machine description ............................................................................................................... 23
Diesel engine ............................................................................................ 23
Electrical system ....................................................................................... 23
Propulsion system/Transmission .............................................................. 23
Brake system ............................................................................................ 23
Steering system ........................................................................................ 23
Vibration system........................................................................................ 24
Cab............................................................................................................ 24
FOPS and ROPS ...................................................................................... 24
Identification ............................................................................................................ 25
Product and component plates ................................................................. 25
Product identification number on the frame .............................................. 25
Machine plate............................................................................................ 26
Explanation of 17PIN serial number.......................................................... 26
Engine plates ............................................................................................ 27
Decals...................................................................................................................... 28
Location - decals ....................................................................................... 28
Safety decals............................................................................................. 29
Info decals................................................................................................. 31
Instruments/Controls ............................................................................................... 32
Control panel and controls ........................................................................ 32
Function descriptions ................................................................................ 33
Warning indication - membrane panel (Keypad)....................................... 35
Display explanations ................................................................................. 36
4812160001_A.pdf 2014-08-25

000h
ance -
Machine alarm........................................................................................... 39
Dynapac Sub System (DSS)..................................................................... 40
"MAIN MENU" ........................................................................................... 41
"USER SETTINGS" .................................................................... 41
"SERVICE MENU" ...................................................................... 42
"ABOUT"..................................................................................... 43
Operator help when starting...................................................................... 44
Operator help Workmode.......................................................................... 44
Display when activating choice via the button set..................................... 45
Instruments and controls, cab ................................................................... 46
Function description of instruments and controls in the cab ..................... 47
Using the cab controls............................................................................... 48
Defroster ..................................................................................... 48
Heat ............................................................................................ 48
AC/ACC ...................................................................................... 48
ACC - Control panel .................................................................................. 49
Main display screen .................................................................................. 49
ACC - Operation menus............................................................................ 49
Electrical system...................................................................................................... 51
Fuses in the main switchbox ..................................................................... 52
Fuses at master switch (Cummins)........................................................... 53
Fuse box at master switch (Cummins)...................................................... 53
Operation ............................................................................................................................... 55
Before starting ......................................................................................................... 55
Master switch - Switching on..................................................................... 55
Operator's seat - Adjustment..................................................................... 55
Belt reminder............................................................................................. 56
Operator's seat, comfort - Adjustments..................................................... 56
Control panel, adjustments ....................................................................... 57
Parking brake ............................................................................................ 57
2014-08-25 4812160001_A.pdf

000h
ance -
Display - Control........................................................................................ 58
Interlock..................................................................................................... 59
Operator position....................................................................................... 59
View .......................................................................................................... 60
Starting .................................................................................................................... 61
Starting the engine .................................................................................... 61
Driving ..................................................................................................................... 62
Operating the roller ................................................................................... 62
Machine with speed limiter (speed potentiometer) - Optional..... 62
Machine with gear change in separate spring-return switch
(gear position switch).................................................................. 63
Slopes......................................................................................... 65
Interlock/Emergency stop/Parking brake - Check ..................................... 65
Vibration .................................................................................................................. 66
Manual/Automatic vibration....................................................................... 66
Manual vibration - Switching on ................................................................ 66
Amplitude - Changeover ........................................................................... 67
Braking .................................................................................................................... 67
Normal braking.......................................................................................... 67
Emergency braking ................................................................................... 68
Switching off.............................................................................................. 68
Parking .................................................................................................................... 69
Chocking the drums .................................................................................. 69
Master switch ............................................................................................ 69
Long-term parking.................................................................................................................. 71
Engine ....................................................................................................... 71
Battery....................................................................................................... 71
Air cleaner, exhaust pipe........................................................................... 71
Fuel tank ................................................................................................... 71
Hydraulic reservoir .................................................................................... 71
4812160001_A.pdf 2014-08-25

000h
ance -
Tires (All-weather)..................................................................................... 71
Hoods, tarpaulin ........................................................................................ 72
Miscellaneous ........................................................................................................................ 73
Lifting ....................................................................................................................... 73
Locking the articulation ............................................................................. 73
Lifting the roller.......................................................................................... 73
Lifting the roller with jack:.......................................................................... 74
Unlocking the articulation .......................................................................... 74
Towing/Recovering.................................................................................................. 74
Short distance towing with the engine running.......................................... 75
Short distance towing when the engine is inoperative. ............................. 76
Towing the roller........................................................................................ 77
Transport ................................................................................................................. 77
Securing CA1500-CA4600 for loading ...................................................... 78
Operating instructions - Summary ......................................................................................... 81
Preventive maintenance ........................................................................................................ 83
Acceptance and delivery inspection.......................................................... 83
Warranty.................................................................................................... 83
Maintenance - Lubricants and symbols ................................................................................. 85
Maintenance symbols ............................................................................... 86
Maintenance - Maintenance schedule ................................................................................... 87
Service and maintenance points ............................................................... 87
General ..................................................................................................... 87
Periodic service (service message) - Optional.......................................... 88
Every 10 hours of operation (Daily)........................................................... 89
After the FIRST 50 hours of operation ...................................................... 89
Every 50 hours of operation (Weekly)....................................................... 89
Every 250 / 750 / 1250 / 1750 hours of operation ..................................... 90
Every 500 / 1500 hours of operation ......................................................... 90
Every 1000 hours of operation .................................................................. 91
2014-08-25 4812160001_A.pdf

000h
ance -
Every 2000 hours of operation .................................................................. 92
Every other year........................................................................................ 93
Maintenance, 10h .................................................................................................................. 95
Scrapers - Check, adjustment................................................................... 95
Flexible scrapers (Optional) ...................................................................... 96
Air circulation - Check ............................................................................... 96
Coolant level - Check ................................................................................ 97
Diesel engine Check oil level ................................................................... 97
Fuel tank - Filling....................................................................................... 98
Hydraulic reservoir - Check fluid level....................................................... 98
Maintenance, first 50h............................................................................................................ 99
Hydraulic filter - Replacement ................................................................... 99
Drum cartridge - Oil change .................................................................... 100
Tires - Air pressure - Wheel nuts - Tightening ........................................ 101
Drum gearbox - Oil change ..................................................................... 102
Steering hitch - Tightening ...................................................................... 102
Maintenance - 50h ............................................................................................................... 103
Air cleaner
- Check hoses and connections .............................................................. 103
Maintenance - 250 / 750 / 1250 / 1750h .............................................................................. 105
Drum cartridge - Checking the oil level ................................................... 105
Rear axle differential (No Spin) - Check oil level..................................... 106
Rear axle planetary gears (No Spin) - Check oil level ............................ 106
Drum gearbox - Checking the oil level .................................................... 107
Radiator - Check/Cleaning ...................................................................... 107
Rubber elements and fastening screws - Check..................................... 108
Battery
- Check condition .................................................................................... 108
Air conditioning (Optional)
- Inspection.............................................................................................. 109
Automatic Climate Control (Optional) - Inspection .................................. 109
4812160001_A.pdf 2014-08-25

000h
ance -
Maintenance - 500 / 1500h .................................................................................................. 111
Air cleaner
Checking - Change the main air filter...................................................... 111
Backup filter - Change............................................................................. 112
Air cleaner
- Cleaning................................................................................................ 112
Rear axle differential (No Spin) - Check oil level..................................... 114
Rear axle planetary gears (No Spin) - Check oil level ............................ 114
Drum gearbox - Checking the oil level .................................................... 115
Diesel engine - Oil and Filter change ...................................................... 116
Fuel pre-filter - Replacement................................................................... 116
Replacing the fuel filter............................................................................ 117
Hood, hinges - Lubrication ...................................................................... 117
Seat bearing - Lubrication ....................................................................... 118
Maintenance - 1000h ........................................................................................................... 119
Hydraulic filter - Replacement ................................................................. 119
Air cleaner
Air cleaner
- Cleaning................................................................................................ 122
Rear axle differential (No Spin) - Oil change........................................... 123
Rear axle planetary gear (No Spin) - Oil change .................................... 123
2014-08-25 4812160001_A.pdf

000h
ance -
Hydraulic reservoir - Draining.................................................................. 127
Fuel tank - Draining (Optional) ................................................................ 128
Fresh air filter - Change .......................................................................... 128
Maintenance - 2000h ........................................................................................................... 131
Hydraulic reservoir - Oil change.............................................................. 131
Hydraulic filter - Replacement ................................................................. 132
Air cleaner
Air cleaner
- Cleaning................................................................................................ 135
Rear axle differential (No Spin) - Oil change........................................... 136
Rear axle planetary gear (No Spin) - Oil change .................................... 136
Hydraulic reservoir - Draining.................................................................. 140
Fuel tank - Draining (Optional) ................................................................ 141
Fresh air filter - Change .......................................................................... 141
Automatic Climate Control (Optional)
- Overhaul ............................................................................................... 142
Drying filter - Check................................................................................. 142
4812160001_A.pdf 2014-08-25

000h
ance -
2014-08-25 4812160001_A.pdf

000h
ance -
4812160001_A.pdf 2014-08-25

000h
ance -
Introduction
Introduction
The machine
CA2500 are models of Dynapac's soil compaction
rollers. They are available in a D (smooth drum)
version.
Intended use
All types of base courses and subbase courses can be
compacted.
The cab and safety-related accessories are described

in this manual. Other accessories, such as
tachograph, and "Analyzer" (DCA) are described in
separate instructions.
Warning symbols
WARNING ! Marks a danger or a hazardous

procedure that can result in life threatening or
serious injury if the warning is ignored.
CAUTION ! Marks a danger or hazardous

procedure that can result in damage to the
machine or property if the warning is ignored.
Safety information
It is recommended to at least train operators in

handling and daily maintenance of the machine
in accordance with the instruction manual.
Passengers are not allowed on the machine, and
you must sit in the seat when operating the
machine.
The safety manual supplied with the machine

must be read by all roller operators. Always
follow the safety instructions. Do not remove
the manual from the machine.
We recommend that the operator reads the

safety instructions in this manual carefully.
Always follow the safety instructions. Ensure
that this manual is always easily accessible.
2014-08-25 4812160001_A.pdf
1

Introduction
Read the entire manual before starting the

machine and before carrying out any
maintenance.
Ensure good ventilation (extraction of air by fan)

where the engine is run indoors.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
General
This manual contains instructions for machine
operation and maintenance.
The machine must be correctly maintained for
maximal performance.
The machine should be kept clean so that any
leakages, loose bolts and loose connections are
discovered at as early a point in time as possible.
Inspect the machine every day, before starting.
Inspect the entire machine so that any leakages or
other faults are detected.
Check the ground under the machine. Leakages are
more easily detected on the ground than on the
machine itself.
THINK ENVIRONMENT ! Do not release oil,

fuel and other environmentally hazardous
substances into the environment. Always send
used filters, drain oil and fuel remnants to
environmentally correct disposal.
This manual contains instructions for periodic

maintenance normally carried out by the operator.
Additional instructions for the engine can be

found in the manufactuer's engine manual.
4812160001_A.pdf 2014-08-25
2

Introduction
CE marking and Declaration of conformity

(Applies to machines marketed in EU/EEC)
This machine is CE marked. This shows that on
delivery it complies with the basic health and safety
directives applicable for the machine in accordance
with machinery directive 2006/42/EC and that it also
complies with other directives applicable for this
machine.
A "Declaration of conformity" is supplied with this
machine, which specifies the applicable directives and
supplements, as well as the harmonized standards
and other regulations that are applied.
2014-08-25 4812160001_A.pdf
3

Introduction
4812160001_A.pdf 2014-08-25
4

Safety - General instructions

(Also read the safety manual)
1. The operator must be familiar with the contents of the OPERATION section
before starting the roller.
2. Ensure that all instructions in the MAINTENANCE section are followed.
3. Only trained and/or experienced operators are to operate the roller.

Passengers are not permitted on the roller. Remain seated at all times when
operating the roller.
4. Never use the roller if it is in need of adjustment or repair.
5. Only mount and dismount the roller when it is stationary. Use the intended
grips and rails. Always use the three-point grip (both feet and one hand, or
one foot and both hands) when mounting or dismounting the machine.
Never jump down from the machine.
6. The ROPS (Roll Over Protective Structure) should always be used when the
machine is operated on unsafe ground.
7. Drive slowly in sharp bends.
8. Avoid driving across slopes. Drive straight up or straight down the slope.
9. When driving close to edges, ditches or holes, make sure that at least 2/3 of
the drum width is on previously compacted material (solid surface).
10. Make sure that there are no obstacles in the direction of travel, on the
ground, in front of or behind the roller, or overhead.
11. Drive particularly carefully on uneven ground.
12. Use the safety equipment provided. The seat belt must be worn on machines
fitted with ROPS/ROPS-cab.
13. Keep the roller clean. Clean any dirt or grease that accumulates on the
operator platform immediately. Keep all signs and decals clean and legible.
14. Safety measures before refueling:

- Stop the engine
- Do not smoke.
- No naked flames in the vicinity of the roller.
- Earth the filling equipment nozzle to the tank opening to avoid sparks.
15. Before repairs or service:

- Chock the drums/wheels and under the strike-off blade.
- Lock the articulation if necessary
2014-08-25 4812160001_A.pdf
5

16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The
noise level can vary depending on the equipment on the machine and the
surface the machine is being used on.
17. Do not make any changes or modifications to the roller that could affect
safety. Changes are only to be made after written approval has been given
by Dynapac.
18. Avoid using the roller before the hydraulic fluid has reached its normal
working temperature. Braking distances can be longer than normal when the
fluid is cold. See instructions in the STOP section.
19. For your own protection always wear:

- helmet
- working boots with steel toecaps
- ear protectors
- reflecting clothing/high visibility jacket
- working gloves
4812160001_A.pdf 2014-08-25
6

Safety - when operating
Prevent persons from entering or remaining in

the danger area, i.e. a distance of at least 7 m
(23 ft) in all directions from operating machines.
The operator may allow a person to remain in
the danger area, but should then observe
caution and operate the machine only when the
person is visible or has given clear indications
of where he or she is.
Security Warning - machinery

Pad shell, heavy PD scraper or levelling blade
must not be used on this machine, either singly
or in combination. It will exceed the weight
limits as a safety for the machine type.
Driving near edges

When driving near an edge, minimum 2/3 of the drum
width must be on solid ground.
Keep in mind that the machine's center of gravity
moves outwards when steering. For example, the
center of gravity moves to the right when you
steer to the left.
Minimum
2/3
Fig. Position of drum when driving near

an edge
2014-08-25 4812160001_A.pdf
7

Slopes
This angle has been measured on a hard, flat surface
with the machine stationary.
The steering angle was zero, the vibration was
switched OFF and all tanks were full.
Always take into consideration that loose ground,
steering the machine, vibration on, machine speed
across the ground and raising the center of gravity can
all cause the machine to topple at smaller slope
angles than those specified here.
To exit the cab in an emergency, release the
hammer on the rear right post and break the rear
window.
Max 20° or 36%
It is recommended that ROPS (Roll Over Protective
Structure) or a ROPS-approved cab is always used
when driving on slopes or unsafe ground. Always
Fig. Operating on slopes
wear a seat belt.
Where possible, avoid driving across slopes.

Drive instead straight up and down sloping
ground.
4812160001_A.pdf 2014-08-25
8

Safety (Optional)
Safety (Optional)
Air conditioning
The system described in this manual is an AC/ACC
type (Automatic climate control)
The system contains pressurized refrigerant. It is

forbidden to release refrigerants into the
atmosphere.
The cooling system is pressurized. Incorrect

handling can result in serious personal injury. Do
not disconnect or undo the hose couplings.
Fig. Cab The system must be recharged with approved

refrigerant as required by authorized personnel.
The refrigerant contains a tracing agent, enabling

leak-tracing to be performed using UV light.
The condenser is located together with other radiators,
and the drying filter is located on the right-hand side of
the radiator stand.
2014-08-25 4812160001_A.pdf
9

Safety (Optional)
4812160001_A.pdf 2014-08-25
10

Special instructions
Standard lubricants and other recommended

oils and fluids
Before leaving the factory, the systems and
components are filled with the oils and fluids specified
in the lubricant specification. These are suitable for
ambient temperatures in the range -15°C to +40°C
(5°F - 105°F).
The maximum temperature for biological

hydraulic fluid is +35°C (95°F).
Higher ambient temperatures, above +40°C

(104°F)
For operation of the machine at higher ambient
temperatures, however maximum +50°C (122°F), the
following recommendations apply:
The diesel engine and hydraulic system can be run at
this temperature using normal oil, but in other
components that use transmission oil, Shell Spirax S3
AX85W/140, API GL-5 or equivalent must be used.
Temperatures
The temperature limits apply to standard versions of
rollers.
Rollers equipped with additional equipment, such as
noise suppression, may need to be more carefully
monitored in the higher temperature ranges.
High pressure cleaning

Do not spray directly onto electrical components.
Do not use a high-pressure water jet on the
instrument panel/display.
Detergent that can destroy electrical parts, or

which is conductive, must not be used.
In certain cases there is an electrical control lever

and associated electronic control unit (ECU) in
the engine compartment, which must not be
washed with a high-pressure jet or with any water
at all. It is sufficient to wipe these off.
The same applies to the engine electronic control
unit (engine ECU).
Place a plastic bag over the fuel filler cap and secure
2014-08-25 4812160001_A.pdf
11

with a rubber band. This is to avoid high pressure

water entering the vent hole in the filler cap. This could
cause malfunctions, such as the blocking of filters.
Place a plastic bag over the exhaust pipe and secure
with a rubber band to avoid water in the muffler.
Never aim the water jet directly at the fuel tank

cap. This is particularly important when using a
high-pressure cleaner.
Fire fighting
If the machine catches fire, use an ABC-class powder
fire extinguisher.
A BE-class carbon dioxide fire extinguisher can also
be used.
Roll Over Protective Structure (ROPS), ROPS

approved cab
If the machine is fitted with a Roll Over

Protective Structure (ROPS, or ROPS approved
cab) never carry out any welding or drilling in
the structure or cab.
Never attempt to repair a damaged ROPS

structure or cab. These must be replaced with
new ROPS structure or cabs.
Welding
When carrying out welding on the machine, the
battery must be disconnected and the
electronics disconnected from the electrical
system.
If possible, remove the part(s) to be welded

from the machine.
Battery handling
When removing batteries, always disconnect the

negative cable first.
When fitting batteries, always connect the

positive cable first.
4812160001_A.pdf 2014-08-25
12

Dispose of old batteries in an environmentally

friendly way. Batteries contain toxic lead.
Do not use a quick-charger for charging the

battery. This may shorten battery life.
Jump starting (24V)
Do not connect the negative cable to the

negative terminal on the dead battery. A spark
can ignite the oxy-hydrogen gas formed
around the battery.
Check that the battery used for jump starting

has the same voltage as the dead battery.
2 1
Turn the ignition and all power consuming equipment
off. Switch off the engine on the machine which is
12V providing jump start power.
Jump leads must have 24V.
3 24V First connect the jump start battery's positive terminal
(1) to the flat battery's positive terminal (2).Then
12V connect the jump start battery's negative terminal (3)
to, for example, a bolt (4) or the lifjting eye on the
machine with the flat battery.
4 Start the engine on the power providing machine. Let it
run for a while. Now try to start the other machine.
Fig. Jump starting Disconnect the cables in the reverse order.
2014-08-25 4812160001_A.pdf
13

4812160001_A.pdf 2014-08-25
14

Technical specifications
Vibrations - Operator station

(ISO 2631)
The vibration levels are measured in accordance with the operational cycle described in
EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched
on, on soft polymer material and with the operator’s seat in the transport position.
Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive
2002/44/EC. (Limit is 1.15 m/s²)
Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the same
directive. (Limit is 5 m/s²)
Noise level
The noise level is measured in accordance with the operational cycle described in EU
directive 2000/14/EC on machines equipped for the EU market, on soft polymer material
with vibration switched on and the operator's seat in the transport position.
Guaranteed sound power level, LwA 103 dB (A)
Sound pressure level at the driver's ear (platform/ROPS), LpA XX dB (A)
Sound pressure level at the operator's ear (cab), LpA 72 ±3 dB (A)
Electrical system
Machines are EMC tested in accordance with EN
13309:2000 'Construction machinery'
2014-08-25 4812160001_A.pdf
15

Dimensions, side view
Dimensions mm in
A Wheelbase, drum and wheel 2840 112
L Length, standard equipped roller 5560 219
H Height, with ROPS/cab 2810 111
D Diameter, drum (D) 1500 59
S Thickness, drum amplitude, Nominal (D) 25 0.87
K1 Clearance, tractor frame 320 13
K2 Clearance, drum frame 430 17
4812160001_A.pdf 2014-08-25
16

Dimensions, top view
Dimensions mm in
B1 Width, standard equipped roller 2300 91
B2 Width, tractor section 1707 84
O1 Overhang, right frame side 85 3
O2 Overhang, left frame side 85 3
R1 Turn radius, external 5200 220
R2 Turning radius, inner 3100 130
W Width, drum 2130 84
α Steering angle ± 38°
Weights and volumes
Weights
Service weight ROPS Cab
CA2500D (kg) 10 000 10 200
(lbs) 22 050 22 500
Fluid volumes
Fuel tank 190 liters 50 gal
2014-08-25 4812160001_A.pdf
17

Working capacity
Compaction data
Static linear load
CA2500 26 (kg/cm)
146 (pli)
Amplitude High Low

CA2500D 1,8 0,9 (mm)
0.07 0.035 (in)
Vibration frequency High amplitude Low amplitude

CA2500 30 30 (Hz)
1 800 1 800 (vpm)
Centrifugal force High amplitude Low amplitude

CA2500 205 100 (kN)
46 125 22 500 (lb)
Propulsion
Speed (max.)
TC - Limited Slip Rear axle
1st gear 3 km/h 2 mph

2nd gear 5,5 km/h 3.5 mph
3rd gear 4 km/h 2.5 mph
4th gear 8 km/h 5 mph
Dual speed
1st gear 3 km/h 2 mph

2nd gear 4 km/h 2.5 mph
Climbing capacity (theoretical) 55 %

without vibration
4812160001_A.pdf 2014-08-25
18

General
Engine
Manufacturer/Model Cummins QSB 3.3 Water-cooled turbo diesel
Power output (SAE J1995), 2200 rpm 82kW (IIIA/T3, IIIB/T4i)
Engine speed
- idling 900 rpm
- loading/unloading 1600 rpm
- work/transport 2 200 rpm
The new Tier 4i/Stage IIIB Cummins engines require the use of Ultra Low Sulphur
Diesel (ULSD) fuel, which has a sulphur content of 15 ppm (parts per million) or less.
A higher sulphur content will cause operating problems and put the useful life of
components at risk, which can lead to engine trouble.
Tire Tire dimensions Tire pressure

Flotation 550/60-22.5 TL- 12 ply 180 kPa (1.8 kp/cm) (26 psi)
The tires are liquid filled (extra weight up to 350

kg/tire, 770 lbs/tire).
During service, be aware of the extra weight that
this causes.
(Anti-freeze to -30°C (-22°F))
Electrical system
Battery 24V (2x12V 74Ah)
Alternator Cummins 24V 60A
Fuses See the Electrical system section -
fuses
Hydraulic system
Opening pressure MPa

Drive system 42.5
Supply system 2.2
Vibration system 37
Control systems 20
Brake release 1.7
Hydraulic fan system 19
2014-08-25 4812160001_A.pdf
19

Automatic Climate Control (ACC) (Optional)

The system described in this manual is an AC/ACC
type (Automatic Climate Control), i.e. a system that
maintains the set temperature in the cab, provided
windows and doors are kept closed.
Coolant designation: HFC-R134:A
Coolant weight when full: 1350 gram (2.98 lbs)
4812160001_A.pdf 2014-08-25
20

Tightening torque
Tightening torque in Nm for oiled or dry bolts tightened
with a torque wrench.
Metric coarse screw thread, bright galvanized (fzb):
STRENGTH CLASS:
M- 8.8, Oiled 8.8, Dry 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry
thread
M6 8,4 9,4 12 13,4 14,6 16,3
M8 21 23 28 32 34 38
M10 40 45 56 62 68 76
M12 70 78 98 110 117 131
M14 110 123 156 174 187 208
M16 169 190 240 270 290 320
M20 330 370 470 520 560 620
M22 446 497 626 699 752 839
M24 570 640 800 900 960 1080
M30 1130 1260 1580 1770 1900 2100
Metric coarse thread, zinc-treated

(Dacromet/GEOMET):
STRENGTH CLASS:
M - thread 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry
M6 12,0 15,0 14,6 18,3
M8 28 36 34 43
M10 56 70 68 86
M12 98 124 117 147
M14 156 196 187 234
M16 240 304 290 360
M20 470 585 560 698
M22 626 786 752 944
M24 800 1010 960 1215
M30 1580 1990 1900 2360
2014-08-25 4812160001_A.pdf
21

4812160001_A.pdf 2014-08-25
22

Machine description
Machine description
Diesel engine
The machine is equipped with a water-cooled, straight
four cylinder, four-stroke, turbocharged diesel engine
with direct injection and a charge air cooler.
(IIIB/T4i)
The engine is also equipped with cooled exhaust gas
recirculation (CEGR) and electronically controlled
exhaust gas recirculation valves (EGR) together with a
Cummins ® diesel oxidation catalysator (DOC) system
for exhaust after-treatment.
Electrical system
The machine has the following control units (ECU,
Electronic Control Unit) and electronic units.
• Main ECU (for the machine)
• Diesel engine control unit (ECM)
• I/O board (Control board)
• Display
Propulsion system/Transmission
The propulsion system is a hydrostatic system with a
hydraulic pump supplying two motors connected in
parallel, one for the rear axle and one for the drum.
The speed of the machine is proportional to the angle
of the control lever (the deflection of the
forward/reverse lever regulates the speed). A speed
selector and anti-spin system are available as options.
Brake system
The brake system comprises a service brake,
secondary brake and parking brake. The service brake
system produces retardation of the propulsion system,
i.e. hydrostatic braking.
Secondary/Parking brake
The secondary and parking brake system comprises
sprung disc brakes on the rear axle and the drum gear
which are disengaged by hydraulic pressure.
Steering system
The steering system is a load-sensing hydrostatic
system. The control valve on the steering column
distributes the flow to the steering cylinders at the
articulated joint. The steering angle is proportional to
the amount the steering wheel is turned.
2014-08-25 4812160001_A.pdf
23

Machine description
On certain markets, the machine is also equipped with

an emergency steering system.
Vibration system
The vibration system is a hydrostatic system in which
a hydraulic motor drives the eccentric shaft, which
generates the drum's vibrations.
High amplitude or low amplitude are determined by the
hydraulic motor's direction of rotation. Optional
systems for variable amplitude or variable frequency
are available.
Cab
The cab has a heating and ventilation system, with
defrosters for all windows. Air conditioning is available
as an accessory.
Emergency exit
The cab has two emergency exits: the door and the
rear cab window, which can be broken with the
emergency hammer located in the cab.
FOPS and ROPS

FOPS is the abbreviation for "Falling Object Protective
Structure" (roof protection) and ROPS is the
abbreviation for "Roll Over Protective Structure".
The cab is approved as a protective cab in accordance
with the FOPS and ROPS standards.
If any part of the cab's or the FOPS/ROPS structure's
protective construction displays plastic deformation or
cracks, the cab or the FOPS/ROPS structure must be
replaced immediately.
Never perform unauthorized modifications on the cab
or FOPS/ROPS structure without first having
discussed the modification with Dynapac's production
unit. Dynapac determines whether the modification
could result in the approval according to the
FOPS/ROPS standards becoming invalid.
4812160001_A.pdf 2014-08-25
24

Machine description
Identification
Product and component plates

2 3
5 1, 2
1. Product plate - Product Identification Number (PIN), model/type designation
2. Engine plate - Type description, product and serial numbers
3. Cab/ROPS plate - Certification, product and serial numbers
4. Component plate, rear axle - Product and serial numbers
5. Component plate, drum - Product and serial numbers
Product identification number on the frame

The machine PIN (product identification number) (1) is
punched on the right edge of the front frame or the
upper edge of the right frameside.
1
1
Fig. Front frame
1. PIN
2014-08-25 4812160001_A.pdf
25

Machine description
Machine plate
The machine type plate (1) is attached to the front left
side of the frame, beside the steering joint.
The plate specifies the manufacturer's name and
address, the type of machine, the PIN product
identification number (serial number), service weight,
engine power and year of manufacture. (If the
machine is delivered outside the EU there are no CE
markings, and on some machines the year of
manufacture may not be specified.)
1
Fig. Operator's platform

1. Machine plate
Please state the machine's PIN when ordering

spares.
Explanation of 17PIN serial number

100 00123 V 0 A 123456 A= Manufacturer
A B C D E F B= Family/Model
C= Check letter
D= No coding
E= Production unit
F= Serial number
4812160001_A.pdf 2014-08-25
26

Machine description
Engine plates
The engine type plates (1) are affixed to the top and
on the right side of the engine.
The plates specify the type of engine, serial number
and the engine specification.
Please specify the engine serial number when
ordering spares. Refer also to the engine manual.
On certain machines there may be an engine plate

along with the machine plate, if the original plate on
the engine is covered with extra
equipment/accessories.
2014-08-25 4812160001_A.pdf
27

Machine description
Decals
Location - decals
8
13
14
6
15,16 19
6 7
3
20 18
10
24
22
18 17,23 6 14 9
11
6
20
2
19
7
5 18
18 21 12
1 1
Fig. Location, decals and signs
1. Warning, Crush zone 4700903422 12. Master switch 4700904835

2. Warning, Rotating engine 4700903423 13. Coolant 4700388449
components
3. Warning, Hot surfaces 4700903424 14. Air pressure 4700385080
4. Warning, Brake release 4700904895 15. Hydraulic fluid level 4700272373
5. Warning, Instruction manual 4700903459 16. Hydraulic fluid 4700272372
Biological hydraulic fluid 4700792772
6. Warning, Ballasted tires 4700903985 17. Diesel fuel 4700991658*
4811000345**
7. Warning, Locking 4700908229 18. Fixing point 4700382751
8. Warning, Toxic gas 4700904165 19. Hoisting plate 4700904870
9. Warning, Starting gas 4700791642 20. Lifting point 4700588176
10. Handbook compartment 4700903425 21. Sound effect level 4700791273
11. Battery voltage 4700393959 22. Emergency exit 4700903590
23. Fuel with a low sulphur content 4811000344**
* (IIIA/T3) 24. Draining fuel 4811000443
** (IIIB/T4i)
4812160001_A.pdf 2014-08-25
28

Machine description
Safety decals
Always make sure that all safety decals are completely
legible, and remove dirt or order new decals if they
have become illegible. Use the part number specified
on each decal.
4700903422
Warning - Crush zone, articulation/drum.
Maintain a safe distance from the crush zone.
(Two crush zones on machines fitted with pivotal steering)
4700903423
Warning - Rotating engine components.
Keep your hands at a safe distance from the
danger zone.
4700903424
Warning - Hot surfaces in the engine compartment.
Keep your hands at a safe distance from the
danger zone.
4700903459
Warning - Instruction manual
The operator must read the safety, operation and
maintenance instructions before operating the
machine.
4700903985
Warning - Ballasted tire.
Read the instruction manual.
More information in section in Technical specifications.
4700908229
Warning - Risk of crushing
The articulation must be locked when lifting.
2014-08-25 4812160001_A.pdf
29

Machine description
4700904165
Warning - Toxic gas (option, ACC)
4700903590
-Emergency exit
4812160001_A.pdf 2014-08-25
30

Machine description
Info decals
Noise power level Diesel fuel Lifting point
Hoisting plate Handbook compartment Master switch
Hydraulic fluid Biological hydraulic fluid Securing point
Tire pressure Tire pressure Battery voltage
Fuel with a low sulphur (IIIB/T4i)

content
2014-08-25 4812160001_A.pdf
31

Machine description
Instruments/Controls
Control panel and controls
33
3 5
7 9 34 4
8
6
14
2
16
22
15 23 28
11
24 29
17 20 30
13 25 31
21
26
10
18 27 1
19
12 35
Fig. Control panel
36
1 Ignition switch 13 * N/A 25 Parking brake
2 Forward & Reverse lever 14 Working mode / Transport 26 * Hazard lights
mode
3 * Strike-off blade, floating position 15 Reserve 27 * Rotating beacon
4 Vibration on/off 16 * Strike-off blade, On/Off 28 Reserve
5 Strike-off blade, Up 17 Reserve 29 1) Gear position switch, Dip
*
6 * Strike-off blade, Down 18 * N/A 30 N/A
7 Central warning indicator 19 * N/A 31 N/A
8 * Direction indicators 20 * Working light
9 * Full beam indicator 21 Horn 33 Display
10 High amplitud 22 Emergency stop 34 Function buttons (5 pcs.)
11 * N/A 23 * Speed limiter 35 Service socket
12 Auto vibration control (AVC) 24 Rpm switch, diesel engine 36 Height adjustment, control
panel
* Optional
4812160001_A.pdf 2014-08-25
32

Machine description
Function descriptions
No Designation Symbol Function

1 Ignition key The electric circuit is broken.
All instruments and electric controls are supplied with

power.
Starter motor activation.
To start: Turn ignition key to the right until the

display LIGHTS UP, and wait until the displayed
roller GOES OFF and changes to the status image.
2 Forward/Reverse lever NB! When starting the machine, the lever must be in
neutral. The engine cannot be started if the
forward/reverse lever is in any other position.
The forward/reverse lever controls both the roller's
driving direction and speed. When the lever is moved
forward, the roller moves forward; when the lever is
move backward, the roller moves backward.
The roller's speed is proportional to the distance the
lever is from the neutral position. The further the lever
is from the neutral position, the higher the speed.
3 Strike-off blade, floating position The float mode is activated by pressing and holding
(Optional) the button for 2 seconds while the machine is in
Working mode (14) and Strike-off blade (16) is
activated.
4 Vibration on/off First push will start vibrations, second push will stop
vibrations.
5 Strike-off blade, up (Optional) Raises the strike-off blade when Strike-off blade (16) is
activated.
6 Strike-off blade, down (Optional) Lowers the strike-off blade when Working mode (14)
and Strike-off blade (16) on the machine are activated.
7 Central warning indication General fault indication. See the display (33) for
description of the fault.
For detailed information about the fault indication, see
the table "Warning indication - membrane panel".
Yellow warning light - "less serious fault"
Warning lights red - "serious fault"
8 Direction indicator (Optional) Shows direction indicators activated (Activated via the
steering column switch).
9 Main beam indicator (Optional) Shows main beam activated (Activated via the steering
column switch).
10 Amplitude selector, high amplitude Activation produces high amplitude. (Low amplitude is
the basic mode if the button is not activated.)
12 Automatic vibration control (AVC) When activated, the vibration is switched on

automatically when the roller's speed is ≥ 1.8 km/h
(1.1 mph) and disengaged at a speed of 1.5 km/h (0.9
mph).
2014-08-25 4812160001_A.pdf
33

Machine description

14 Working mode / Transport mode Activates working mode, which makes it possible to
use vibration and lower the strike-off blade (optional).
The roller always starts in transport mode.
15 Reserve
16 Strike-off blade On/Off (Optional) Activates the strike-off blade and its functions, also
requires working mode (14) to be activated.
17 Reserve
20 Working lights (Optional) By activating the working lights will turn ON.
21 Horn Press to sound the horn.
22 Emergency stop Brakes the roller and switches off the engine. The
power supply goes off.
NB! When starting the machine, the emergency stop
must be inactive.
23 Speed limiter (Optional) Limitation of the machine's max. speed (max.speed is
obtained with full deflection of the F/R lever). Set the
knob to the position for the desired max. speed.
24 Rpm switch, diesel engine Three-position switch for idling (LO), intermediate
speed (MID) and working speed (HI).
NOTE:The lever must be in neutral (LO) when starting
the machine. The engine also runs at low speed when
stationary, more than approx. 10 seconds if the F&R
lever is in neutral.
If the F&R lever is moved out of neutral the speed will
increase to the set speed again. If the machine has a
fuel optimization system (ECO), MID is replaced by
ECO (and the switch is green) and the machine can
also be started in ECO selection.
25 Parking brake To activate the brakes, press the top of the switch to
change the position of the switch.
To release the brakes, press down the red part at the
same time as the switch and change the position of
the switch.
NOTE:When starting the machine, the parking brake
must be activated.
26 Hazard indicators (Optional) Activate the hazard warning light by depressing the
button.
27 Rotating beacon (Optional) Activate the rotating beacon by pressing the switch. (If
the machine has two rotating beacons, both are
activated)
28 Reserve
4812160001_A.pdf 2014-08-25
34

Machine description

29 Gear position switch, Dip Activates the four different gear positions. (1) Hare, (2)
Drum spin, (3) Wheelspin and (4) Tortoise. The current
gear position is shown in the display by means of the
following figures.
1: Transport mode
2: Used if the drum is slipping.
3: Used if the rear tires are slipping.
4: Working mode.
30 Reserve
31 Amplitude selector (DCO) Only for machine equipped with "Compaction
Optimizer".
35 Service socket Diagnostic socket.

Gateway is connected here to read the CAN-Open
system.
Warning indication - membrane panel (Keypad)
"Yellow" - Warning
- The engine has an alarm in category yellow (Alarm image shown in the display)
- Communication with the display is interrupted
- The fuel level is below <10%
- Charging absent
"Red" - Warning Flashes red continuously

- The engine has an alarm in category red (Alarm code shown in the display)
- Communication with the engine is interrupted
- The engine temperature is too high
- Low oil pressure in the engine
- The air filter is clogged
- The hydraulic fluid temperature is too high
- The hydraulic fluid filter is clogged
2014-08-25 4812160001_A.pdf
35

Machine description
Display explanations
When the ignition key is activated to position I, a start

screen is visible in display. This is shown for a few
seconds and then switches over to the status screen.
Before activating the starter motor, wait until the start
image has changed to the status image (the machine
is performing a system check while the start image is
being displayed).
Fig. Start screen
The status image provides information on the fuel

level, machine hours and voltage level. The fuel level
is indicated as a percentage (%).
This screen is active until the Diesel engine is started
or an active screen choice is made via the function
buttons below the display.
Fig. Status screen
If the engine is started before any active screen choice

is made the display will switch over to main screen.
This screen gives an overview and is kept during work:
- The speed is shown in the middle of the display.
(km/h or mph)
- Engine speed, vibration frequency (optional), CMV
value for compaction meter (optional) and slope as a
% (optional) are shown in the corners.
Fig. Main screen/Working screen
A menu field is shown by pressing one of the menu

select buttons. The field is visible for a short while, if
no selection is made the field fades out. Menu field will
appear again upon pressing either one of the selection
buttons (1).
Fig. Main screen/Working screen with

menu selection buttons (1)
4812160001_A.pdf 2014-08-25
36

Machine description
Example of menu field. Scroll/Selection buttons to choose

between available functions.
Alarm log button to display engine and
machine alarms.
Settings/Button select menu, which opens
the main menu. Settings can be changed
in the main menu.
Exit/Return button returns 1 step at once.
Pressing the button (approx. 2 sec.)
displays the main menu again.
The temperature screen shows the temperature of the

engine (top of display) and hydraulic fluid (bottom of
display). The values are shown in Celsius or
Fahrenheit, depending on the choice of unit system.
Fig. Temperature screen
A display for the compaction value (CMV value) can

also be shown when the compaction meter (Option) is
installed on the machine. Further information on this
accessory is given in the Chapter "Operation".
Fig. Compaction meter display (CMV

display)
2014-08-25 4812160001_A.pdf
37

Machine description
When an engine alarm is activated, the alarm is shown

on the display.
The engine alarm is sent out from the engine ECM,
which handles the monitoring of the engine functions.
The message, which consists of an SPN and FMI
code, can be interpreted via the engine supplier error
code list.
The alarm message shown is acknowledged by
pressing the "OK" button on the display.
When a machine alarm is activated the alarm is shown

on the display, plus a warning text that describes the
alarm.
4812160001_A.pdf 2014-08-25
38

Machine description
Machine alarm
Symbol Designation Function

Warning symbol, hydraulic fluid filter If the symbol is shown when the diesel engine is running at
full speed, the hydraulic fluid filter must be changed.
Warning symbol, clogged air filter If this symbol is shown when the engine is running at full
speed, the air filter must be checked/replaced.
Warning symbol, battery charging If the symbol is shown when the engine is running, then
the alternator is not charging.
Switch off the engine and locate the fault.
Warning symbol, engine temperature If this symbol is shown, the engine is too hot. Stop the
engine immediately and locate the fault.
Refer also to the engine manual.
Warning symbol, hydraulic fluid This symbol is shown when the hydraulic fluid is too hot.
temperature Do not drive the roller; allow the fluid to cool by running the
engine on idle, and then locate the fault.
Warning symbol, hydraulic fluid This symbol is shown when the hydraulic fluid is too cold
temperature (coldl) for the use of vibrations at full speed. (The oil must over 5
degrees (C))
Is the optional ECO chosen you can vibrate in ECO mode
even if the oil has not reached 5 degrees (C).
Warning symbol, low fuel level If this symbol is shown, there is less than 10% of the fuel
left.
Warning symbol, low oil pressure, If this symbol is shown, the engine's oil pressure is too low.
diesel engine Switch off the engine immediately.
Warning symbol, low coolant level If this symbol is shown, fill with coolant/glycol and search
for leaks.
Warning symbol, water in the fuel If this symbol is shown, the engine must be stopped and
the fuel pre-filter drained of water.
Warning symbol, low hydraulic fluid If this symbol is shown, fill with hydraulic fluid to the correct
level level and search for leaks.
2014-08-25 4812160001_A.pdf
39

Machine description
Dynapac Sub System (DSS)
DSS Description Note

code
1 Speed sensor, front Optional
2 Speed sensor, rear
3 Inclination sensor Optional
4 DCM Optional
5 IO-Card
6 Cooling fan speed sensor
7 Vibration frequency meter Supervision only active if Adjustable frequency or Optional
ECO available.
8 Power group 1 see Fuse 3
Alarms received are logged and can be seen by

selecting Display alarms.
Selection of Display alarms.
"ENGINE ALARM"
Logged engine alarms.
4812160001_A.pdf 2014-08-25
40

Machine description
"MACHINE ALARM"
Logged machine alarms. These alarms come from the
other systems on the machine.
"MAIN MENU"
In the main menu it is also possible to change some
user and machine settings, access the service menu
for calibration purposes (special service personnel
only, requires pin code), and to see the version of
installed software.
"USER SETTINGS"
Users can change the light settings, choose between
the Metric or Imperial system, and set warning sounds
On/Off.
Adjustment of the light and contrast settings on the

display, including brightness of the panel light.
2014-08-25 4812160001_A.pdf
41

Machine description
"SERVICE MENU"
The service menu is also accessible via the main
menu for adjustments.
"ADJUSTMENTS"
"TESTMODES" - Installation personnel only, requires

pin code.
4812160001_A.pdf 2014-08-25
42

Machine description
"CALIBRATION" - service personnel only, requires

password.
"EDC Calibration" used to calibrate the joystick and
speed potentiometer.
"TX Program" only used to change software in the
display and requires special equipment and know-how.
"EDC CALIBRATION"
To calibrate, move the joystick fully forward (F) and
press in both black buttons on the top of the joystick.
(See also manual W3025)
Continue in the same way with the other positions for
the joystick (N), (R) and the speed potentiometer.
Press the disk button to save the values.
"ABOUT"
It is also possible to see the version of the installed
software.
2014-08-25 4812160001_A.pdf
43

Machine description
Operator help when starting

When trying to start the machine without having set
one, two or three of the conditions required to start
machine, the missing conditions are shown in the
display.
The missing conditions must be set before it is
possible to start the machine.
Conditions that must be set:

- Activated P-brake
- Selector lever in neutral
- Speed selector for diesel engine in low (Low = idling)
(not all models)
Operator help Workmode

When attempting to activate
- Vibration
- Strike-off blade (Optional)
with the machine in Transport mode the display will
show "Workmode" for a few seconds.
To activate the above functions it is necessary to

make sure that the machine's Workmode is activated.
4812160001_A.pdf 2014-08-25
44

Machine description
Display when activating choice via the button

set.
The parking symbol is shown when the parking brake is

activated.
= Vibration is enabled in the operating position.
= Strike-off blade
= High amplitude/Low amplitude
= Automatic vibration control. If the function is

activated via the red button on the control
lever, an image of a sine curve appears and
vibration is activated when the control lever is
moved out of neutral.
= Display of alarm, see table for information.
2014-08-25 4812160001_A.pdf
45

Machine description
Instruments and controls, cab

Radio/CD
Fig. Cab roof, front
14
ACC Heater/AC
8
10 1 2 3 4
9 5 6 7
15
Fig. Right rear cab post

15. Hammer for emergency exit
4812160001_A.pdf 2014-08-25
46

Machine description
Function description of instruments and

controls in the cab

1 Heater control Turn to the right to increase heating.
Turn to the left to reduce heating.
2 Ventilation fan, switch In the left position, the fan is off.
Turning the knob to the right increases the
volume of air entering the cab.
3 Air conditioning, switch Starts and stops the air conditioning.
4 Cab air recirculation, switch Pressing the top opens the air damper so that
fresh air comes into the cab.
Pressing the bottom closes the damper so that
the air recirculates inside the cab.
5 Front wiper, switch Press to operate the front screen wiper.
6 Rear wiper, switch Press to operate the rear screen wiper.
7 Front and rear window screen Press the upper edge to activate the front screen
washers, switch washers.
Press the lower edge to activate the rear screen
washers.
8 Fuse box Contains fuses for the electrical system in the
cab.
9 Front wiper, intermittent Intermittent function for front wiper.
10 Automatic Climate Control (ACC) Automatic control of the air conditioning.
(micro ECC)
14 Defroster nozzle Turn the nozzle to direct the flow of air.
15 Hammer for emergency exit To escape from the cab in an emergency,
release the hammer and break the opening
windows on the right-hand side.
2014-08-25 4812160001_A.pdf
47

Machine description
Using the cab controls

Defroster
To quickly remove ice or mist, make sure that only the
front and rear air nozzles are open.
Turn the heater and fan dial (1 and 2) to max.
Adjust the nozzle so that it blows on the window to be
de-iced, or to remove mist.
Heat
If the cab is cold, open the lower nozzle on the front
columns and the middle nozzles just over the controls
for the heater and fan.
Turn to max heat and max fan speed.
When the required temperature has been reached,
open the other nozzles and if necessary turn down the
heat and fan speed.
1 2 3 4
AC AC/ACC
NOTE: When using AC/ACC all the windows must be
closed for the system to work efficiently.
To quickly reduce the temperature in the cab, adjust

the following settings on the control panel.
Turn on AC (3) and set the fresh air (4) in the lower
position to switch off the fresh air valve.
Set the heater control (1) to minimum and turn up the
fan speed (2). Keep only the front middle nozzles in
the ceiling open.
When the temperature has dropped to a comfortable
level, adjust the required temperature on the heater
control (1) and reduce the fan speed (2).
Now open the remaining nozzles in the roof to achieve
a comfortable temperature in the cab.
Reset the fresh air button (4) to the upper position for
fresh air.
4812160001_A.pdf 2014-08-25
48

Machine description
ACC - Control panel

1. LCD Display
During normal operation, the set-point temperature,
blower speed, operation mode and fresh/re-circulated
air selection are displayed.
2. SET / SELECT Button
Under normal operation button is used for selecting
between modes.
(Also used in Test / diagnostics mode for different
choices)
3. Power Button
Device ON/OFF.
Main display screen

1. Air mix control
The air mix can be set to full fresh air or full
re-circulated air.
2. Mode
Displays the mode, "Automatic", "Heat", "Cool" and
"Defrost"
3. Temperature Set-point
Displays current inside set-point temperature.
4. Blower speed
Displays current blower speed setting.
ACC - Operation menus

Main screen
When the unit is turned on, the main screen will
appear. Current set-point temperature, climat control
mode, air-circulation and blower speed are displayed.
A small warning icon appears if there is something
wrong with the system.
Blower speed settings:

Press SET / SELECT button until the blower icon
appears, then turn clockwise to increase blower speed
and counterclockwise to decrease blower speed with
5% increments.
The blower speed can not be adjusted in defrost mode
(Defrost).
2014-08-25 4812160001_A.pdf
49

Machine description
Climate Control mode settings:

Press SET / SELECT button until the climate control
mode icon appears, and then turn the button until the
required mode is displayed.
AUTO The system runs automatically to keep the temperature that is

selected (set-point temperature).
Cool A / C compressor is running to cool the interior temperature.
Heating valve is turned off while cooling off ("Cool") is selected.
Heat Interior temperature warms up with the electronic heater valve.
A / C compressor is turned off while warming ("Heat") is
selected
Defrost When defrosting ("Defrost") is activated, the A / C compressor
is turned on, the blower is turned on full speed and the heater
valve is fully open.
Air circulation setting:

Press the SET button until the air circulation mode
icon appears.
Turn the knob clockwise to fully recirculated air

or counterclockwise full fresh air.
Display settings:
To adjust the display settings and the temperature
scale, press the SET button until the display settings
screen appears, then turn the SET button clockwise or
counterclockwise to adjust the settings.
4812160001_A.pdf 2014-08-25
50

Machine description
Turning HVAC system OFF:

In the main screen, press the Power button to turn off
the HVAC system. When the system is turned off, the
backlight will turn off and the interior temperature will
be displayed on the screen.
To turn off the HVAC system from Defrost mode,
press the Power button until the HVAC system returns
to the AUTO mode, then press the Power button again
to turn off the HVAC unit.
Diesel Heat mode (if diesel heater is installed):

When a Diesel heat mode signal is received, the
backlight will be turned off, the blower will run at 15%,
the heater valve will be fully opened and the air
circulation will switch to fresh air until the after coil
temperature is above 20 º C (78 º F). When the after
coil temperature is above 20 º C (78 º F), the blower
will run at a preset speed. No other function is allowed.
Electrical system
3 4 5 The machine's main switchbox (1) is located on the
rear left of the operator's platform. There is a plastic
cover over the distribution box and fuses.
On the plastic cover there is a 24V socket (X96) and a
12V socket (X98)(optional).
2 6 1
Fig. Main switchbox
1. Control unit (ECU)(A7)
2. Fuse card (A6)
3. Main relay (K2)
4. Power supply (A10), compaction
meter(DCM) (Optional)
5. Power converter 24/12V DC (T1)
6. Tilt sensor (B2) (Optional)
2014-08-25 4812160001_A.pdf
51

Machine description
Fuses in the main switchbox

1
2
3 The figure shows the position of the fuses.
4
5
6 The table below gives fuse amperage and function. All
7 fuses are flat pin fuses, type C (medium).
8
9
10
11
12
13
14
15
16
F1 Main relay (K2), 24V outlet engine 10A F9 Reserve
compartment (X97)
Fig. Fuses
F2 ECU (A6), Outlet boot loading (X22), I/O 5A F10 Reserve
board (A12), display (A13)
F3 ECU PWR1 (A6), Speed sensor (B11) 10A F11 24V/12V converter (T1)12V power socket 10A
(X98), Car stereo (A19)
F4 ECU PWR2 (A6), Forward/Reverse 10A F12 GPS-receiver (A26), Compaction meter 10A
lever (B12) (DCM)(A10,B9), tilt sensor (B14)
F5 ECU PWR 3 (A6) 20A F13 Reserve
F6 ECU PWR 4 (A6) 20A F14 DCA computer (PC)(A25) 10A
F7 24V outlet operator's station (X96), 10A F15 Indicator relay (K9) 7.5A
Tachograph (P11)
F8 Hydraulic/Fuel level sensor 10A F16 Driving lights relay (pos., low/high 10A
beam)(K8)
4812160001_A.pdf 2014-08-25
52

Machine description
Fuses at master switch (Cummins)

The fuse box (1) is located inside the cover by the
steps on the left-hand side of the roller.
This is also where the batteries (2) are, and the starter
relay (4) and preheating relay (5) are placed behind
the battery disconnector plate (3).
1
5
2
3 4. Starter relay, 50A
5. Preheating relay, 120A
Fig. Cover, left side

1. Fuse box 4
2. Batteries (x2)
3. Battery disconnector plate
Fuse box at master switch (Cummins)
1 2 The figure shows the position of the fuses.

The amperage and function of the fuses are shown
below. All fuses are flat pin fuses.
3 4
1. Main fuse 50A
2. Cab 30A
3. Diesel engine ECU 30A
Fig. Fuse box, battery disconnector 4. Grid heater 40A
switch
2014-08-25 4812160001_A.pdf
53

Machine description
4812160001_A.pdf 2014-08-25
54

Operation
Operation
Before starting
Master switch - Switching on

Remember to carry out daily maintenance. Refer to
the maintenance instructions.
The battery disconnector switch is located inside the
cover by the steps on the left-hand side of the roller.
Turn the key (1) to the On position. The roller is now
supplied with power.
The cover must be unlocked when operating, so
that the battery can be quickly disconnected if
necessary.
1
Fig. Cover, left side
1. Battery disconnector switch
Operator's seat - Adjustment

Adjust the operator’s seat so that the position is
comfortable and so that the controls are within easy
reach.
2
1
The seat can be adjusted as follows.
4
- Length adjustment (1)
3
- Weight adjustment (2)
Fig. Operator's seat - Back support angle (3)
1. Lock pack- Length adjustment
2. Weight adjustment
3. Back support angle
4. Seat belt Always make sure that the seat is secure before
beginning operation.
Do not forget to use the seatbelt (4).
2014-08-25 4812160001_A.pdf
55

Operation
Belt reminder
The machine can be equipped with seat belt with belt
reminder.
Unless the seat belt is used, a warning image appear
in the display and a warning buzzer sounds to alert the
driver to use the seat belt.
Operator's seat, comfort - Adjustments

6
Adjust the operator's seat so that the position is
comfortable and so that the controls are within easy
reach.
3 The seat can be adjusted as follows:
- Length adjustment (1)
- Height adjustment (2)
2 5 - Seat-cushion inclination (3)
- Backrest inclination (4)
- Armrest inclination (5)
4 - Lumbar support adjustment (6)
1
Fig. Operator’s seat Always ensure that the seat is locked in position
1. Lever - length adjustment before operating the roller.
2. Wheel - height adjustment
3. Wheel - seat cushion inclination
4. Wheel - backrest inclination
5. Wheel - armrest inclination
6. Wheel - lumbar support
adjustment
4812160001_A.pdf 2014-08-25
56

Operation
Control panel, adjustments

The control unit has two adjustment options, rotation
and steering column angle.
2
For rotation, lift the lever (1).
Ensure that the control unit locks in position before
operating the machine.
Release locking lever (2) to adjust the steering column
angle. Lock the steering column in the new position.
1
To adjust the operator's seat, see the section for
basic/comfort seat.
Fig. Operator's station Adjust all settings when the machine is stationary.
1. Locking lever - rotation
2. Locking lever - steering column
angle Always ensure that the seat is in locked position
before operating the roller.
Parking brake
Ensure that the parking brake (1) is definitely
switched on.
Brake is always activated in Neutral position.

(automatic 1.5 sec.)
Fig. Control panel
1. Parking brake The parking brake must be activated to start the
machine!
2014-08-25 4812160001_A.pdf
57

Operation
Display - Control
2 Sit down for all operations.
Turn the ignition key (1) to position I, the start screen
will be shown in display.
Fig. Control panel

1. Ignition key
2. Status screen
3 4 Check that the voltmeter (5) reads at least 24 volts,

and that the fuel gauge (3) show a reading.
The hourmeter (4) registers and shows the total
5 number of hours the engine has run.
Fig. Status image

3. Fuel level
4. Hourmeter
5. Voltmeter
4812160001_A.pdf 2014-08-25
58

Operation
Interlock
The roller is equipped with Interlock.
The diesel engine with switch off after 7 seconds if the
operator gets off the seat when going
forwards/backwards.
If the control is in neutral when the operator stands up
a buzzer will go on until the parking brake is activated.
If the parking brake is activated, the diesel engine will
not stop if the forward/reverse lever is moved out of
neutral.
The diesel engine will switch off immediately if for any
reason the forward/reverse lever is moved out of
neutral when the operator is not sitting down and the
parking brake has not been activated.
Sit down for all operations!
Operator position
If a ROPS (2) (Roll Over Protective Structure) or a cab
is fitted to the roller, always wear the seat belt (1)
provided and wear a protective helmet.
2
Replace the seat belt (1) if it shows signs of
1 wear or has been subjected to high levels of
force.
4
3 Check that rubber elements (3) on the platform

are intact. Worn elements will impair comfort.
Fig. Operator's station
1. Seat belt
2. ROPS structure
3. Rubber element Ensure that the anti-slip (4) on the platform is in
4. Anti-slip
good condition. Replace where anti-slip friction is
poor.
If the machine is fitted with a cab, make sure that

the door is closed when in motion.
2014-08-25 4812160001_A.pdf
59

Operation
View
Before starting, make sure that the view forwards and
backwards is unobstructed.
All cab windows should be clean and the rear view

mirrors should be correctly adjusted.
Fig. view
4812160001_A.pdf 2014-08-25
60

Operation
Starting
Starting the engine

Make sure that the emergency stop is OFF and the
parking brake ON.
1 Set the forward/reverse lever (1) in neutral position,
and set the speed selector (2) in the idling position
(LO) or (ECO) if that option is installed on the machine.
The diesel engine cannot be started in any other
2 position of the controls.
3
Turn the ignition key (3) right to position I and then
engage the starter by turning it full right. Release back
Fig. Control panel to I as soon as the engine starts.
1. F/R lever
2. Rpm switch
3. Ignition key
Do not run the starter motor for too long (max. 30
seconds). If the engine will not start, wait a
minute before trying again.
At the start of the diesel engine when the ambient

temperature is below +10 ° C (50 ° F), it must be
warmed up at idle (low speed) until the hydraulic oil
temperature exceeds +10 ° C (50 ° F).
Ensue that there is good ventilation (air extraction)
if the engine is run indoors. Risk of carbon
monoxide poisoning.
While the engine is warming up, check that the fuel

indicator shows the level and that the charge shows at
least 24V.
When starting and driving a machine that is cold,
remember that the hydraulic fluid is also cold and
that braking distances can be longer than normal
until the machine reaches the working temperature.
The machine always starts in Transport mode

Figure. Display - Status image and without the option of vibration.
2014-08-25 4812160001_A.pdf
61

Operation
Driving
Operating the roller

Under no circumstances is the machine to be
3 operated from the ground. The operator must be
1 seated inside the machine during all operation.
2 Activate working speed (1) = HI or ECO if available.

In ECO, the machine automatically regulates the
engine speed according to requirements.
If the machine is only to be transported, MID or ECO
Fig. Control panel should be selected instead.
1. Speed selector
2. Parking brake Check that the steering is working correctly by turning
3. Forward/Reverse lever
the steering wheel once to the right and once to the
left while the roller is stationary.
Make sure that the area in front of and
behind the roller is clear.
Release the parking brake (2).
2 Machine with speed limiter (speed potentiometer) -

Optional.
1 Set the potentiometer (1) for variable speed setting in
the required mode.
The machine's gear position is shown in the center of
the speedometer. Select the gear/speed for the task.
Fig. Control panel

1. Potentiometer (speed limiter)
4812160001_A.pdf 2014-08-25
62

Operation
Carefully move the forward/reverse lever (2) forwards

or backwards, depending on which direction of travel
is required.
Speed increases as the lever is moved away from the
neutral position.
Fig. The display shows the selection in

the middle (tortoise, drum spin, wheelspin
or hare).
Machine with gear change in separate

spring-return switch (gear position switch)
Switch (1) is a spring-return gear position switch,
2 where gear change is performed by advancing through
the four different gear positions: Hare, Drum spin,
Wheelspin and Tortoise.
Fig. Control panel

1. Gear position switch
Fig. The display shows the selection in

the middle (tortoise, drum spin, wheelspin
or hare).
2014-08-25 4812160001_A.pdf
63

Operation
The machine's gear position is shown in the center of

the speedometer; select the gear/speed for the task.
The machine does not need to be stopped to change
gear position.
Max. speed
= Rabbit (4) 8 km/h 5 mph
= Drum spin (2) 5,5 km/h 3.5 mph
= Wheel spin (3) 4 km/h 2.5 mph
= Turtoise (1) 3 km/h 2 mph
Example is TC - Limited Slip Rear Axle (for other alternatives see

table in section for Technical data)
Carefully move the forward/reverse lever (2) forwards

or backwards, depending on which direction of travel
is required.
The speed increases as the lever is moved away from
the neutral position.
Driving on difficult surfaces
If the machine should get stuck, select the gear
position that is most suitable for the situation using the
gear position switch.
• Drum slipping - select Drum spin mode (gear position 2)
• Rear tires slipping - select Wheelspin mode (gear position
3)
Reset to the original position when the machine has
regained traction.
4812160001_A.pdf 2014-08-25
64

Operation
Slopes
To optimize available pulling force and protect the
machine's engine against over-revving while working
or during transport driving on steep slopes (>10%),
you must select low gear.
Never drive with a higher gear/at a faster speed that
the machine requires to climb up the same slope!
Interlock/Emergency stop/Parking brake -

Check
The interlock, emergency stop and parking brake must

be checked daily before operating. A function check of
the interlock and emergency stop requires a restart.
The interlock function is checked by the operator

standing up from the seat when the roller is moving
very slowly forwards/backwards. (Check in both
directions). Hold the steering wheel firmly and brace
yourself for a sudden stop. A buzzer goes on and after
7 seconds the engine switches off and the brakes are
activated.
Check the function of the emergency stop by pressing

the emergency stop button.
Check the function of the parking brake by activating

the parking brake when the roller is moving very
slowly forwards/backwards. (Check in both
directions). Hold the steering wheel and brace yourself
for a sudden stop when the brakes are activated. The
engine does not switch off.
2014-08-25 4812160001_A.pdf
65

Operation
Vibration
Manual/Automatic vibration
4 Activate the button for the Working mode (4).
Manual or automatic vibration activation/deactivation is
1 selected using button (1).
2
In the manual position, the operator activates vibration
using the switch (2) on the forward/reverse lever.
3 In automatic mode (AVC), vibration is activated when
the speed is ≥ 1.5 km/h (0.9 mph) and turns off at a
speed of 1.2 km/h (0.75 mph)
Activation of vibration for the first time, as well as
Fig. Control panel disconnection of automatic vibration, are performed
1. Automatic vibration control (AVC) with the switch (2) on the forward/reverse lever.
2. Switch, vibration On/Off
3. Rpm switch
4. Working mode
Note that vibration can only be activated when the
working mode (4) is activated, and when the speed
selector (3) for the engine is in high (HI) or Eco
mode (ECO). After 10 seconds in neutral, the
vibration is switched off and the machine drops to
low speed.
Manual vibration - Switching on

Never activate vibration when the roller is
stationary. This can damage both the surface and
the machine.
1
Engage and disengage vibration using the switch (1)
on the front of the forward/reverse lever.
Always switch off vibration before the roller comes to a
standstill.
Fig. F/R lever

1. Vibration ON/OFF
4812160001_A.pdf 2014-08-25
66

Operation
Amplitude - Changeover
The amplitude setting must not be change when
vibration is in operation
1 Switch the vibration off and wait until vibration
stops before changing amplitude.
By pressing button (1) high amplitude is achieved.
Fig. Control panel

1. High amplitude
Braking
Normal braking
Press the switch (1) to switch off the vibration.
2
Move the forward/reverse lever (2) to the neutral
position to stop the roller.
1
Always activate the parking brake (3), before leaving
the operator platform.
3 When starting and driving a machine that is cold,
remember that the hydraulic fluid is also cold and
that braking distances can be longer than normal
until the machine reaches the working temperature.
Fig. Control panel
1. Vibration On/Off switch
3. Parking brake
If the forward/reverse lever is moved quickly (forwards

or backwards) toward/past neutral, the system
switches to a rapid braking Mode and the machine
stops.
Activate normal driving Mode again by moving the
forward/reverse lever back to neutral.
2014-08-25 4812160001_A.pdf
67

Operation
Emergency braking
Braking is normally activated using the
forward/reverse lever. The hydrostatic transmission
1 retards and slows the roller when the lever is moved
towards the neutral position.
2 A disc brake in each drum motor/drum gear and the
rear axle also acts a secondary brake when in motion,
and as a parking brake when stationary. Activated with
the parking brake (2).
For emergency braking, press the emergency stop
Fig. Control panel (1), hold the steering wheel firmly and be prepared
1. Emergency stop for a sudden stop. The engine stops.
2. Parking brake
The Diesel engine will stop and must be restarted.

After emergency braking, return the forward/reverse
lever to neutral and deactivate the emergency stop.
Switching off
Set the speed control in idling position and allow the
1 engine to idle for a few minutes to cool down.
Check the display to see if any faults are indicated.
Switch off all lights and other electrical functions.
Activate the parking brake (3) and then turn the
3 ignition lock (2) to the left to the off position.
2 Fit the instrument cover on the display and top of the
control box (on rollers without cab), and lock it.
Fig. Control panel

1. Display
2. Ignition lock
3. Parking brake
4812160001_A.pdf 2014-08-25
68

Operation
Parking
Chocking the drums

Never disembark from the machine when the is
engine running, unless the parking brake is
activated.
Make sure that the roller is parked in a safe place

with respect to other road users. Chock the drums
if the roller is parked on sloping ground.
1
Fig. Positioning
1. Chocks
Remember the risk of freezing during the winter.
Fill the engine cooling system and the
screenwash bottle in the cab with suitable
anti-freeze mixtures. See also the maintenance
instructions.
Master switch
Before leaving the roller for the day, switch the master
switch (1) to the disconnected position and remove the
handle.
Before switching off the battery isolation switch,
wait for at least 30 seconds after the ignition lock
has been switched off, in order to avoid the
engine's electronic control unit (ECU) sustaining
damage.
1
This will prevent battery discharging and will also
Fig. Cover, left side make it difficult for unauthorized persons to start and
1. Master switch operate the machine. Also lock the hood to the engine
compartment.
2014-08-25 4812160001_A.pdf
69

Operation
4812160001_A.pdf 2014-08-25
70

Long-term parking
Long-term parking
The following instructions should be followed

when long term parking (more than one month).
These measures apply when parking for a period of up

to 6 months.
Before re-commissioning the roller, the points marked
with an asterisk * must be returned to the pre-storage
state.
Wash the machine and touch up the paint finish to

Fig. Roller weather protection avoid rusting.
Treat exposed parts with anti-rust agent, lubricate the
machine thoroughly and apply grease to unpainted
surfaces.
Engine
* Refer to the manufacturer’s instructions in the engine
manual that is supplied with the roller.
Battery
* Remove the battery/battteries from the machine,
clean the outside and trickle charge once a month.
Air cleaner, exhaust pipe

* Cover the air cleaner or its opening with plastic or
tape. Also cover the exhaust pipe opening. This is to
avoid moisture entering the engine.
Fuel tank
Fill the fuel tank completely full to prevent
condensation.
Hydraulic reservoir
Fill the hydraulic reservoir to the uppermost level mark
(see under the heading ‘Every 10 hours of operation.’)
Tires (All-weather)
Check that tire pressure is 110 kPa (1.1 kp/cm 2 ), (16
psi).
2014-08-25 4812160001_A.pdf
71

Long-term parking
Hoods, tarpaulin
* Lower the instrument cover over the instrument
panel.
* Cover the entire roller with a tarpaulin. A gap must
be left between the tarpaulin and the ground.
* If possible, store the roller indoors and ideally in a
building where the temperature is constant.
4812160001_A.pdf 2014-08-25
72

Miscellaneous
Miscellaneous
Lifting
Locking the articulation
Articulation must be locked to prevent inadvertent

turning before lifting the roller.
Turn the steering wheel to the straight ahead position.

Activate the parking brake.
Front frame shall be in line with the rear frame.
2 1
Fig. Steering joint lock, locked
1. Lock handle Lift lock in the handle (1) while it is turned clockwise.
2. Locking dowel
Make sure dowel (2) gets in position as illustrated.
Arm must be in contact with the surface of the molded
holder.
If this is not done, it's likely that the machine halves
are out of line, steer then the machine so this is
happening.
Weight: refer to the hoisting plate on the roller
Lifting the roller
The machine’s gross weight is specified on the
hoisting plate (1). Refer also to the Technical
specifications.
1 Lifting equipment such as chains, steel wires,

straps and lifting hooks must be dimensioned in
accordance with the relevant safety regulations
for the lifting equipment.
1 Stand well clear of the hoisted machine! Make sure

that the lifting hooks are properly secured.
Fig. Roller prepared for lifting
1. Lifting plate
2014-08-25 4812160001_A.pdf
73

Miscellaneous
Weight: refer to the hoisting plate on the

roller
Lifting the roller with jack:
1
The machine’s gross weight is specified on the
hoisting plate (1). Refer also to the Technical
specifications.
The lifting device such as a jack (2), or

equivalent, must be dimensioned according to the
2 safety regulations for lifting devices.
Do not go under a lifted load! Make sure that the

lifting device is secure in its position, and on a
level and stable suface.
3
Figure. Roller lifted with jack
1. Lifting plate
2. Jack You are recommended to lift the machine with a jack
3. Marking or similar positioned at the marking (3) and/or at
alternative locations as illustrated. Lifting at any other
place can result in damage to the machine or personal
injury.
Regarding the drum frame, axle stands can be placed
along the entire side plates and cross members if
necessary.
Unlocking the articulation
Remember to restore the steering joint lock on the

steering joint to open before operating.
Lift lock in the handle while turning it counterclockwise.

Make sure lock gets in position on the dowel by trying
2 1 to turn the handle clockwise or counterclockwise
Fig. Steering joint lock, open without lifting the lock.
1. Lock handle
2. Locking dowel
Towing/Recovering
The roller can be moved up to 300 meters (330 yards)
using the instructions below.
4812160001_A.pdf 2014-08-25
74

Miscellaneous
Short distance towing with the engine running
Activate the parking brake, and temporarily stop

the engine. Chock the wheels to prevent the roller
from moving.
Fig.Propulsion pump - By-pass valves Open the hood and make sure that the propulsion
1. Screw pump is accessible.
2. Lock nut
On the pump there are two by-pass valves (1) (hex
screws), which after loosen the lock nuts (2) half a turn
anticlockwise, shall be screwed in clockwise until the
screw reaches against the spring washer. Then turn
the screw a half turn to put the system in bypass mode
and lock the locknut clockwise torque 22 Nm.
This function enables a machine to be moved.
Start the engine and allow it to idle.
Place the Forward/Reverse lever in the forward or
reverse position. If the lever is in neutral, the brakes in
the hydraulic motors are activated.
The roller can now be towed and can also be steered
if the steering system is otherwise functioning.
To disengage the by-pass mode, reset the by-pass
valves in reverse order.
The machine must not be moved at a speed

higher than 3 km/h (2 mph), and no more than
300 meters (330 yards). Otherwise there is a risk
of damaging the drives. Be sure to reset the
towing valves (by turning them three turns
clockwise) after towing.
2014-08-25 4812160001_A.pdf
75

Miscellaneous
Short distance towing when the engine is

inoperative.
Chock the wheels to prevent the roller from

moving when the brakes are hydraulically
disengaged.
Fig. Propulsion pump - By-pass valves Open the hood and make sure that the propulsion
1. Screw
2. Lock nut pump is accessible.
On the pump there are two by-pass valves (1) (hex
screws), which after loosen the lock nuts (2) half a turn
anticlockwise, shall be screwed in clockwise until the
screw reaches against the spring washer. Then turn
the screw a half turn to put the system in bypass mode
and lock the locknut clockwise torque 22 Nm.
This function enables a machine to be moved.
4 3 The release pump for the brakes is located on the

valve block, which is positioned in the rear of the
engine compartment.
Press the break release button (3).
Pump with the arm (4) until the brakes are released.
The roller can now be towed.
After towing, pull the brake release button (3) up.
To disengage the by-pass mode, reset the by-pass
valves in reverse order.
The machine must not be moved at a speed

higher than 3 km/h (2 mph), and no more than 300
Fig. Valve block, engine compartment meters (330 yards). Otherwise there is a risk of
3. Brake release button damaging the drives. Be sure to reset the towing
4. Pump arm
valves (by turning them three turns clockwise)
after towing.
4812160001_A.pdf 2014-08-25
76

Miscellaneous
Towing the roller

When towing/recovering, the roller must be braked
by the towing vehicle. A towing bar must be used
as the roller has no brakes.
The roller must be towed slowly, max. 3 km/h (2

mph) and only towed short distances, max. 300 m
(330 yards).
When towing/retrieving a machine, the towing device

must be connected to both lifting holes. The pulling
force must act longitudinally on the machine as shown
in the figure. Maximum gross pulling force 130 kN (29
250 lbf).
Fig. Towing
Reverse the towing preparations according to

alternative 1 or 2 in the preceding section.
Transport
Tie-down and secure the machine according to the
Cargo Securing Certificate for the specific machine if
this is avaliable and applicable.
If not, tie down and secure the machine according to
the cargo securing rules that are valid for the country
where the transport takes place.
Before securing the machine ensure that :

• the parking brake is applied and in good working condition
• the articulated joint is in closed position
• the machine is centered laterally on the platform
• the lashings are in good condition and fulfills the
corresponding rules for transport securing.
2014-08-25 4812160001_A.pdf
77

Miscellaneous
Securing CA1500-CA4600 for loading

Securing the CA1500-4600D/PD vibratory roller from
Dynapac for transport.
Roller loaded in forward

direction
Direct of travel
1 - 3 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts,
symmetrically located on the right and left sides.
4 = rubber
The lashings' permitted distance interval in meters

(1 - 3: Double lashings, LC at least 1.7 tonnes (1700 daN), STF 300 kg (300daN))
Double L1 Double L2 Double L3
0,9 - 2,5 0,9 - 2,5 0,1 - 2,5
The distance L1 above is between points D and E. D is the projected point directly at right angles laterally in relation to
the edge of the platform from the lashing mount C on the roller. E is the lashing mount at the edge of the platform. L2 –
L3 have a corresponding relationship.
4812160001_A.pdf 2014-08-25
78

Miscellaneous
Load carrier
- When loaded, the vibratory roller is centered laterally on the platform (± 5 cm).
- The parking brake is applied and in good working condition, and the articulated joint lock is
closed.
- The drum is placed on a rubber liner, so that the static friction between the surfaces is at least
0.6.
- The contact surfaces must be clean, wet or dry, and free from frost, ice and snow.
- The lashing mounts on the load carrier have LC/MSL at least 2 tonnes.
Lashings
- The lashings comprise a lashing strap or chain with a permitted load (LC/MSL) of at least 1.7
tonnes (1,700 daN) and a pre-tension STF of at least 300 kg (300 daN). The lashings are
re-tightened as required.
- Each of lashings 1-3 is either a double or two single lashings. A double lashing runs in a sling
through a lashing point or around a machine part and down into two different mounts on the
platform.
- Lashings in the same direction are placed in different lashing mounts on the trailer. Lashings
that are pulled in opposite directions may be placed in the same lashing mount, however.
- The lashings are as short as possible.
- The lashing hooks must not lose grip if the lashings become slack.
- The lashings are protected against sharp edges and corners.
- The lashings are located symmetrically in pairs on the right and left sides.
2014-08-25 4812160001_A.pdf
79

Operating instructions - Summary
4812160001_A.pdf 2014-08-25
80

1. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual.
2. Ensure that all instructions in the MAINTENANCE section are followed.
3. Turn the master switch to the ON position.
4. Move the forward/reverse lever to the NEUTRAL position. Sit down in the seat.
5. Activate the parking brake.
6. Disengage the emergency stop.
7. Set the engine speed switch to idle (LO).
8. Start the engine and allow it to warm up.
9. Set the engine speed switch to Mid/working mode.
10. Deactivate the parking brake.
11. Drive the roller. Operate the F/R lever with care.
12. Test the brakes. Remember that the braking distance will be longer if the
hydraulic fluid is cold.
13. Set the transportation/working mode button in position working mode.
14. Use vibration only when the roller is in motion.
15. IN AN EMERGENCY:
- Press the EMERGENCY STOP.
- Hold the steering wheel firmly.
- Brace yourself for a sudden stop.
16. When parking:

- Activate the parking brake.
- Switch off the engine and block the drum and wheels if the roller is on an inclined
surface.
17. When lifting: - Refer to the relevant section in the Instruction Manual.
18. When towing: - Refer to the relevant section in the Instruction Manual.
19. When transporting: - Refer to the relevant section in the Instruction Manual.
20. When recovering - Refer to the relevant section in the Instruction Manual.
2014-08-25 4812160001_A.pdf
81

4812160001_A.pdf 2014-08-25
82

Preventive maintenance
Complete maintenance is necessary for the machine
to function satisfactorily and at the lowest possible
cost.
The Maintenance section includes the periodic
maintenance that must be carried out on the machine.
The recommended maintenance intervals assume that
the machine is used in a normal environment and
working conditions.
Acceptance and delivery inspection

The machine is tested and adjusted before it leaves
the factory.
On arrival, before delivery to the customer, delivery
inspection must be conducted as per the check list in
the warranty document.
Any transport damage must be immediately reported
to the transport company.
Warranty
The warranty is only valid if the stiplulated delivery
inspection and the separate service inspection have
been completed as per the warranty document, and
when the machine has been registered for starting
under the warranty.
The warranty is not valid if damage has been caused
by inadequate service, incorrect use of the machine,
the use of lubricants and hydraulic fluids other than
those specified in the manual, or if any other
adjustments have been made without the requisite
authorisation.
2014-08-25 4812160001_A.pdf
83

4812160001_A.pdf 2014-08-25
84

Maintenance - Lubricants and symbols
Always use high-quality lubricants and the

amounts recommended. Too much grease or
oil can cause overheating, resulting in rapid
wear.
Fluid volumes
Rear axle (Limited Slip)
- Differential 3,8 liters 4.0 qts
- Planetary gear 0,7 liters/side 0.74 qts/side
- Pinjong 0,3 liters 0.32 qts
Rear axle (No-Spin), (optional)
- Differential 8,3 liters 8.8 qts
- Planetary gear 0,65 liters/side 0.69 qts/side
Drum
- Drum gear 2,5 liters 2.6 qts
- Drum cartridge 2,2 liters/side 2.3 qts/side
Hydraulic reservoir 41 liters 10.8 gal
Oil in hydraulic system 80 liters 21.1 gal
Diesel engine
- Lubricating oil 7 liters 7.4 qts
- Coolant, without cab (IIIA/T3) 21,5 liters 22.7 qts
- Coolant, without cab (IIIB/T4i) 22 liters 23.3 qts
- Coolant, with cab (IIIA/T3) 23,5 liters 24.8 qts
- Coolant, with cab (IIIB/T4i) 24 liters 25.4 qts
Other fuel and lubricants are required when

operating in areas with extremely high or
extremely low ambient temperatures. See the
‘Special instructions’ chapter, or consult
Dynapac.
ENGINE OIL Air temperature -15°C - +50°C AtlasCopco Engine P/N 5580020624 (5 litres),
(5°F-122°F) 100, API CJ-4 or P/N 5501522700 (20 litres)
equivalent.
HYDRAULIC FLUID Air temperature -15°C - +50°C AtlasCopco Hydraulic P/N 9106230330 (20 litres),
(5°F-122°F) 300 or equivalent. P/N 9106230331 (209 litres)
Ambient air temperature above Shell Tellus S2 V100 or

+40°C (104°F) equivalent.
2014-08-25 4812160001_A.pdf
85

BIOLOGICAL Air temperature -10°C - +35°C PANOLIN HLP Synth 46

HYDRAULIC (14°F-95°F) (www.panolin.com)
FLUID, PANOLIN When it leaves the factory, the
machine may be filled with
biologically degradable fluid.
The same type of fluid must be
used when changing or topping
up.
DRUM OIL Air temperature -15°C - +40°C AtlasCopco Drum Oil P/N 4812156456 (5 liters)
(5°F-104°F) 1000
GREASE Shell Retinax LX2 or Dynapac Roller Grease

equivalent. (0.4kg),
P/N 4812030095
FUEL See engine manual. - -
TRANSMISSION Air temperature -15°C - +40°C AC Fluid Gearbox 100,, P/N 4812008274 (5 liters),
OIL (5°F-104°F) API GL-5 or equivalent P/N 4812008275 (20 liter)
Air temperature 0°C (32°F) - Shell Spirax S3 AX
above +40°C (104°F) 85W-140, API GL-5 or
equivalent.
COOLANT Anti-freeze protection down to GlycoShell/Carcoolant
about -37°C (-34.6°F) 774C or equivalent,
(mixed 50/50 with water)
Maintenance symbols
Engine, oil level Tyre pressure
Engine, oil filter Air filter
Hydraulic reservoir, level Battery
Hydraulic fluid, filter Recycling
Transmission, oil level Fuel filter
Drum, oil level Coolant, level
Oil for lubrication
4812160001_A.pdf 2014-08-25
86

Maintenance - Maintenance schedule
Service and maintenance points

11 1
33,34 5 31,32
6,7,10
2, 3
25
16 4
13 27
12 19
14 7
15 22,23
17,18 9
11
14 26 21 20
Fig. Service and maintenance points
1. Diesel fuel, filling 14. Scrapers 27. Seat bearing *

2. Oil level, diesel engine 15. Battery 28. Steering chain *
3. Fuel filter, fuel pre-filter 16. Rubber elements and fastening
screws
4. Air filter 17. Steering hitch
5. Engine cover, hinges 18. Steering cylinders, x2 31. Water cooler
6. Hydraulic reservoir, sight glass 19. Drive belts 32. Hydraulic fluid cooler
7. Bleeding filter 20. Wheel nuts 33. Fresh air filter *
8. Hydraulic fluid filter, x1 21. Tires, pressure 34. Air conditioning *
9. Drainage, hydraulic fluid 22. Rear axle, differential
reservoir
10. Hydraulic fluid, filling 23. Rear axle, planetary gears, 2 pcs.
11. Fuse box(es), main fuses
12. Drum cartridge, filling, 2 fillers 25. Oil filter, diesel engine
13. Drum gearbox 26. Draining, fuel tank *
* Optional equipment
General
Periodic maintenance should be carried out after the
number of hours specified. Use the daily, weekly etc.
periods where number of hours cannot be used.
2014-08-25 4812160001_A.pdf
87

Remove all dirt before filling, when checking

oils and fuel and when lubricating using oil or
grease.
The manufacturer’s instructions found in the

engine manual also apply.
Periodic service (service message) - Optional

A Service message (Periodic Service) is shown in the
display 15 hours before First Service (50h).
For Periodic Service (250h-1000h) a Service message
is shown in the same way but with the difference that it
is shown 30 hours before the Periodic service interval.
Service interval Display start

50h 35h
250h 220h
500h 470h
750h 720h
1000h 970h
The message continues to be displayed for 15
engine starts or until it is reset by the Service tool.

A Service symbol is now visible at the bottom of the

display screen.
4812160001_A.pdf 2014-08-25
88

Every 10 hours of operation (Daily)

Refer to the contents to find the page number of the
sections referred to !
Pos. in fig Action Comment

Before starting up for the first time on that day
14 Check the scraper setting
Check for free circulation of cooling air
31 Check coolant level Refer to the engine manual
2 Check the engine oil level Refer to the engine manual
1 Refuel
6 Check fluid level in hydraulic reservoir
Test the brakes
After the FIRST 50 hours of operation


8 Change the hydraulic fluid filter
12 Change the drum cartridge oil
20 Check the wheel-nuts are tightened
21 Check the tire pressure
22 Change oil in rear axle differential
23 Change oil in the rear axle planetary gearing
13 Change the oil in the drum gearbox
17 Steering hitch - Tightening
Every 50 hours of operation (Weekly)

sections referred to!
Pos. Action Comment

in fig
Check that hoses and couplings are not leaking
2014-08-25 4812160001_A.pdf
89

Every 250 / 750 / 1250 / 1750 hours of operation


12 Check the oil level in drum cartridges
23,22 Check the oil level in rear axle/planetary gears
13 Check the oil level in drum gearbox
32,31 Clean the coolers
16 Check rubber elements and bolted joints
15 Check batteries
34 Check the AC Optional
Every 500 / 1500 hours of operation


4 Inspect the filter element in the air cleaner Replace as required
23,22 Check the oil level in rear axle/planetary gears
13 Check the oil level in drum gearbox
2,25 Change the engine oil and oil filter. *) Refer to the engine manual
*) 500h or once every 6
months.
3 Replace the fuel filter Refer to the engine manual
3 Replace the fuel pre-filter Refer to the engine manual
5 Lubricate controls and joints
27,28 Lubricate seat bearing/steering chain Optional
Check the engine's valve clearance (after the first Refer to the engine manual
500 h)
4812160001_A.pdf 2014-08-25
90

Every 1000 hours of operation


13 Change the oil in drum gearbox
2,25 Change the engine oil and oil filter. *) Refer to the engine
manual*) 500h or once
every 6 months.
7 Check bleeder filter on hydraulic reservoir
9 Drain the condensate from hydraulic reservoir
26 Drain condensate from fuel tank Optional
33 Replace the fresh air filter in the cab Optional
19 Check belt tension in the drive belt system Refer to the engine manual
2014-08-25 4812160001_A.pdf
91

Every 2000 hours of operation


6,10 Change the hydraulic fluid
12 Change the oil in the drum cartridges
13 Change the oil in the drum gearbox
2,25 Change the engine oil and oil filter. *) See the engine's
instruction manual
*) 500 h or once every 6
months.
27,28 Grease the steering bearing / steering chain Optional
7 Check bleeder filter on hydraulic reservoir
34 Overhaul air conditioning Optional
Check engine's valve clearances Refer to the engine manual
Replace the ventilation filter in the crankcase *) Refer to the engine manual
*) only applies to Stage
IIIB/Tier 4i
4812160001_A.pdf 2014-08-25
92

Every other year


31 Change the coolant (glycol)
10 Change the oil in the hydraulic tank
12 Change the oil in drum cartridges
22 Check the oil level in the rear axle's differential
23 Check oil level in rear axle's planetary gearing
13 Change the oil in drum gearbox
16 Check rubber elements and bolted joints
2014-08-25 4812160001_A.pdf
93

4812160001_A.pdf 2014-08-25
94

Maintenance, 10h
Maintenance, 10h
Park the roller on a level surface.

The engine must be switched off and the
parking brake activated when checking or
adjusting the roller, unless otherwise specified.
Ensure that there is good ventilation (air

extraction) if the engine is run indoors. Risk of
carbon monoxide poisoning.
Scrapers - Check, adjustment

It is important to consider movement of the drum
when the machine turns, i.e., the scrapers can be
damaged or wear of the drum may increase if
adjustment is made closer than the values stated.
If necessary, adjust distance to the drum as follows:

Loosen the screws (2) on the scraper attachment.
Then adjust the scraper blade (1) to 25 mm (1 in) from
the drum.
Tighten the screws (2).
Repeat the procedure for the other scraper blades (x4).
2 1
Fig. Scrapers
1. Scraper blade (x 4)
2. Screws
2014-08-25 4812160001_A.pdf
95

Maintenance, 10h
Flexible scrapers (Optional)

Loosen the screws (2).
Then, adjust the scraper blade (1) so that it lightly
touches the drum.
Tighten the screws (2).
2 1 2
1
Fig. Scrapers
1. Scraper blade
2. Screws
Air circulation - Check

2 Ensure that the engine has free circulation of cooling
air through the protective grille in the hood.
To open the engine hood, turn the lock handle (1)
upward. Raise the hood to its fully open position,
checking that the red safety catch on the left gas
spring is latched.
If the gas-springs for the hood are loosend and the
hood is raised to its upper position - block the
hood so that it cannot fall.
1
Fig. Engine hood
1. Hood lock
2. Protective grille
4812160001_A.pdf 2014-08-25
96

Maintenance, 10h
Coolant level - Check
Place the roller on a flat surface and check the level of

1 the coolant in the sight glass (2). Top up with coolant if
the level is too low.
2 Take great caution if the radiator cap must be
opened while the engine is hot. Wear protective
gloves and goggles.
Fill with a mixture of 50% water and 50% anti freeze.

See the lubrication specifications in these instructions
and in the engine manual.
Flush the system every other year and change
Fig. Expansion tank the coolant. Make sure also that the air flow
1. Filler cap through the cooler is unobstructed.
2. Sight glass
Diesel engine Check oil level
Take care not to touch any hot parts of the engine

or the radiator when removing the dipstick. Risk
for burns.
The dipstick is located beside the engine's oil and fuel

filter.
Pull up the dipstick (1) and check that the oil level is
between the upper and lower marks. For further
details, refer to the engine's instruction manual.
1
Fig. Engine compartment

1. Dipstick
2014-08-25 4812160001_A.pdf
97

Maintenance, 10h
Fuel tank - Filling
Top up the fuel tank every day. Follow the engine

manufacturer's specifications for diesel fuel.
1
The new Tier 4i/Stage IIIB Cummins engines
require the use of Ultra Low Sulphur Diesel
(ULSD) fuel, which has a sulphur content of 15
ppm (parts per million) or less. A higher sulphur
content will cause operating problems and put the
useful life of components at risk, which can lead
to engine trouble.
Fig. Fuel tank

1. Filler pipe
Stop the engine. Short-circuit (press) the filler gun
against a non-insulated part of the roller before
refuelling, and against the filler pipe (1) while
refuelling.
Never refuel while the engine is running. Do not

smoke and avoid spilling fuel.
The tank holds 260 liters of fuel.
Hydraulic reservoir - Check fluid level
Place the roller on a level surface and check that the

oil level in the sight glass (1) is between the max and
min markings.
2 Top up with the type of hydraulic fluid specified in the

lubricant specification, if the level is too low.
The volume between the min. and max. lines is
approx. 4 liters (4.2 qts).
Fig. Hydraulic reservoir

1. Sight glass
2. Filler pipe
4812160001_A.pdf 2014-08-25
98

Maintenance, first 50h


Hydraulic filter - Replacement
Undo the filler cap/bleeder filter (2) on top of the

reservoir so that over-pressure inside the reservoir can
be eliminated.
Make sure that the bleeding filter (2) is not clogged, air
must have unobstructed passage through the cap in
2 both directions.
If passage in either direction is blocked, clean the filter
3 with a little diesel oil and blow through with
compressed air until the block is removed, or replace
the cap with a new one.
Wear protective goggles when working with
Fig. Hydraulic reservoir compressed air.
2. Filler cap/Bleeding filter
3. Sight glass
2014-08-25 4812160001_A.pdf
99

Clean thoroughly around the oil filter.

Remove the oil filter (1) and hand in to an
environment-friendly waste disposal station. This
is a single-use filter and cannot be cleaned.
Make sure that the old sealing ring is not left on

the filter holder, Otherwise, this could cause
leakage between the new seal and the old one.
Thoroughly clean the filter holder's sealing surfaces.

Fig. Engine compartment Apply a thin coat of fresh hydraulic fluid on the new
1. Hydraulic fluid filter (x1). filter seal. Screw tight the filter by hand.
First tighten the filter until its seal is in contact
with the filter attachment. Then turn an additional
half revolution. Do not tighten the filter too hard
as this could damage the gasket.
Start the engine and check that there is no leakage of

hydraulic fluid from the filter. Check level of fluid in the
sight glass (3) and top up as required.
monoxide poisoning.
Drum cartridge - Oil change
1 Position the roller on a flat surface with the groove (1)

on the inside of the drum aligned with the top of the
drum frame.
Fig. Left drum side

1. Groove
4812160001_A.pdf 2014-08-25
100

1 Place a receptacle for about 5 liters (1.32 gal)

underneath the drain plug (2).
Observe care when draining drum oil/hot drum oil.
Wear protective gloves and goggles.
3 Save the oil and hand in to an

environment-friendly waste disposal station.
2
Fig. Left drum side
1. Filler plug
2. Drain plug
3. Sight glass Clean and unscrew the filler plug (1) and the drain
plug (2).
Allow all the oil to run out. Fit the drain plug and fill
with new synthetic oil in accordance with the
instructions under "Drum cartridge - checking the oil
level".
Ensure that only AtlasCopco Drum Oil 1000 is
used in the cartridges.
Repeat the procedure on the opposite side.
Tires - Air pressure - Wheel nuts - Tightening
Check the tire pressures using a pressure gauge.

If the tires are filled with fluid, the air valve (1) must be
in the "12 o'clock" position during pumping.
Recommended pressure: See Technical
Specifications.
Check the tire pressure.
1 When changing the tires it is important that both
2 of them have the same rolling radius. This is
necessary to ensure proper functioning of the
Fig. Wheels anti-slip in the rear axle.
1. Air valve
2. Wheel nut
Check the tightening torque of the wheel nuts (2) at

630 Nm (465 lbf.ft).
Check both wheels and all nuts. (This only applies to a
new machine or newly fitted wheels).
Check the safety manual that accompanies the
roller before filling the tires with air.
2014-08-25 4812160001_A.pdf
101

Drum gearbox - Oil change
2 Wipe clean, unscrew the plugs (1, 2 and 3) and drain

the oil into a suitable receptacle, capacity about 5.0
liters (5,3 qts.).
Refit the drain plug (1) and fill with oil up to the level
plug (3), according to "Drum gearbox - Checking the
oil level".
Use transmission oil according to the lubricant
3 specification.
1 Clean and refit the level plug (3) and filler plug (2).
Fig. Drum gearbox

1. Drain plug
2. Filler plug
3. Level plug
Steering hitch - Tightening

Nobody must be allowed near the steering joint
when the engine is running. Risk of being
crushed when the steering is operated. Switch
off the engine and activate the parking brake
1 before lubricating.
To do this torque control, you need a torque wrench

that can handle at least 300 Nm.
The easiest way to identify if you have this type of
steering hitch is that it has a new type of nut (24mm)
Fig. Steering hitch (1) at the top, as shown.
1. Nut (24mm)
Actual torque should be 270 Nm when the machine's

position is straight ahead.
4812160001_A.pdf 2014-08-25
102

Maintenance - 50h
Maintenance - 50h


Air cleaner
- Check hoses and connections
Check that the hose clamps between the filter

housing and the suction hose are tight and that
the hoses are intact. Inspect the entire hose
system, all the way to the engine.
Replace if necessary, as damage to hoses/hose

clamps can seriously damage the engine
2014-08-25 4812160001_A.pdf
103

Maintenance - 50h
4812160001_A.pdf 2014-08-25
104

Maintenance - 250 / 750 / 1250 / 1750h
Maintenance - 250 / 750 / 1250 / 1750h


Drum cartridge - Checking the oil level

drum frame.
Fig. Left drum side

1. Groove
The oil should now come up to the sight glass (3).

1
If necessary, release the filler plug (1) and fill to half
the sight glass (3).
Clean the magnetic filler plug (1) of any metallic
residue, before refitting the plug.
3 used in the cartridges.
2
Do not overfill with oil - risk for overheating.
Fig. Left drum side
1. Filler plug
2. Drain plug
3. Sight glass
Now repeat the procedure on the opposite side of the
drum.
2014-08-25 4812160001_A.pdf
105

Maintenance - 250 / 750 / 1250 / 1750h
Rear axle differential (No Spin) - Check oil level
Never work under the roller when the engine is

running. Park on a level surface. Block the wheels
securely.
Wipe clean and remove the level plugs (1) and check
that the oil level reaches the lower edge of the plug
holes. The plugs can be found at the front or rear of
the rear axle.
1
2 At a low level, remove the filler plug (2) and top up
with oil to the correct level. Use transmission oil, see
lubricant specifications.
Clean and refit the plug.
Fig. Level control - differential housing

1. Level plugs (x 3)
2. Filler plug
Rear axle planetary gears (No Spin) - Check oil

level
Position the roller so that the level plug (1) in the

planetary gear is at "9 o'clock" or "3 o'clock".
Wipe clean and remove the level plug (1) and check
hole. Top off with oil to the right level if the level is low.
Use transmission oil. See lubrication specification.
1
Check the fluid level in the same way on the rear
Fig. Level check - planetary gear axle's other planetary gear.
1. Level/Filler plug
4812160001_A.pdf 2014-08-25
106

Maintenance - 250 / 750 / 1250 / 1750h
Drum gearbox - Checking the oil level
2 Wipe clean the area around the level plug (1) and then
undo the plug.
Ensure that the oil level reaches up to the lower edge
of the plug hole.
Top off with oil to the right level if the level is low. Use
transmission oil according to the lubricant specification.
1
Clean and refit the plugs.
3
Fig. Oil level check - drum gearbox
1. Level plug
2. Filler plug
3. Drain plug
Radiator - Check/Cleaning
4 5 3 Check that air can pass unobstructed through the
5 radiators (1), (2) and (3).
1 Clean a dirty radiator using compressed air or a
high-pressure water jet.
Undo the two screws (5) and tilt the condenser
element upwards.
Blow air or direct water through the cooler in the
opposite direction to that of the cooling air.
2 Be careful when using a high-pressure washer -
do not place the nozzle too close to the radiator.
1. Water cooler
2. Charge air cooler
3. Hydraulic fluid cooler Wear protective goggles when working with
4. Condenser element AC (Optional) compressed air or high-pressure water jets.
5. Screws (x 2)
2014-08-25 4812160001_A.pdf
107

Maintenance - 250 / 750 / 1250 / 1750h
Rubber elements and fastening screws - Check

Check all rubber elements (1), replace all of the
elements if more than 25% of them on one side of the
drum are cracked deeper than 10-15 mm (0.4-0.6 in).
2 Check using a knife blade or pointed object.
Check also that the screw fasteners (2) are tightened.
1
Fig. Drum, drive side

1. Rubber element
2. Attachment screws
Battery
- Check condition
The batteries are sealed and maintenance-free.
Make sure there is no open flame in the vicinity

when checking the electrolyte level. Explosive gas
is formed when the alternator charges the battery.
When disconnecting the battery, always

disconnect the negative cable first. When
connecting the battery, always connect the
positive cable first.
Figure. Batteries
The cable shoes should be clean and tightened.

Corroded cable shoes should be cleaned and greased
with acid-proof Vaseline.
Wipe the top of the battery.
4812160001_A.pdf 2014-08-25
108

Maintenance - 250 / 750 / 1250 / 1750h

- Inspection
2 Inspect refrigerant hoses and connections and make
sure that there are no signs of an oil film that can
indicate a refrigerant leakage.
The refrigerant contains tracing liquid, which makes it
possible to detect leaks with the aid of a UV lamp. If
the areas around the connections are strongly
coloured, this is an indication of a leak.
1
Fig. Air conditioning
1. Refrigerant hoses
2. Condensor element
Automatic Climate Control (Optional) -

Inspection
With the unit in operation, open the engine hood and

check using the sight glass (1) that bubbles are not
visible on the drying filter.
The filter is located on the right-hand side at the front
edge of the engine compartment. If bubbles are visible
through the sight glass, this is a sign that the
1 refrigerant level is too low. If so, stop the unit. The unit
may be damaged if it is run with insufficient refrigerant.
Fig. Drying filter

1. Sight glass
1 3 If there is a significant loss of cooling capacity, clean

the condenser element (1) located above the coolers
3 in the engine compartment.
element (1) upwards.
Also clean the cooling unit in the cab. See under the
heading 2000 hours, air conditioning - overhaul.
2
1. Condenser element
2. Drying filter
3. Screws (x 2)
2014-08-25 4812160001_A.pdf
109

Maintenance - 250 / 750 / 1250 / 1750h
4812160001_A.pdf 2014-08-25
110

Maintenance - 500 / 1500h


Air cleaner
Checking - Change the main air filter
Change the air cleaner's main filter when the
warning lamp on the display lights when the
diesel engine is operating at full speed.
2 3
Release the clips (1), pull off the cover (2), and pull out
the main filter (3).
Do not remove the backup filter (4).
Clean the air cleaner if necessary, see section Air
cleaner - Cleaning.
1 4 5 When replacing the main filter (3), insert a new filter

6 and refit the air cleaner in the reverse order.
Fig. Air cleaner Check the condition of the dust valve (6); replace if
1. Clips
2. Cover necessary.
3. Main filter
4. Backup filter When refitting the cover, make sure that the dust valve
5. Filter housing is positioned downwards.
6. Dust valve
2014-08-25 4812160001_A.pdf
111

Backup filter - Change
1 Change the backup filter with a new filter after every

second replacement of the main filter.
To change the backup filter (1), pull the old filter out of
its holder, insert a new filter and reassemble the air
cleaner in the reverse order.
cleaner - Cleaning.
Fig. Air filter

1. Backup filter
Air cleaner
- Cleaning
Wipe clean on both sides of the outlet
pipe. Wipe clean the inside of the cover (2) and the filter
housing (5). See the previous illustration.
Wipe also both surfaces for the outlet pipe; see

adjacent figure.
Inner edge of Outer edge of outlet

outlet pipe. pipe.

4812160001_A.pdf 2014-08-25
112

element upwards.
1. Water cooler
5. Screws (x 2)

drum frame.
Fig. Left drum side

1. Groove

1
2
Fig. Left drum side
1. Filler plug
2. Drain plug
3. Sight glass
2014-08-25 4812160001_A.pdf
113

drum.
Rear axle differential (No Spin) - Check oil level

securely.
Wipe clean and remove the level plugs (1) and check
holes. The plugs can be found at the front or rear of
the rear axle.
1
2 At a low level, remove the filler plug (2) and top up
with oil to the correct level. Use transmission oil, see
lubricant specifications.
Fig. Level control - differential housing

1. Level plugs (x 3)
2. Filler plug
Rear axle planetary gears (No Spin) - Check oil

level
Position the roller so that the level plug (1) in the

planetary gear is at "9 o'clock" or "3 o'clock".
Wipe clean and remove the level plug (1) and check
hole. Top off with oil to the right level if the level is low.
Use transmission oil. See lubrication specification.
1
Check the fluid level in the same way on the rear
Fig. Level check - planetary gear axle's other planetary gear.
1. Level/Filler plug
4812160001_A.pdf 2014-08-25
114

Drum gearbox - Checking the oil level
2 Wipe clean the area around the level plug (1) and then
undo the plug.
Ensure that the oil level reaches up to the lower edge
of the plug hole.
Top off with oil to the right level if the level is low. Use
transmission oil according to the lubricant specification.
1
Clean and refit the plugs.
3
Fig. Oil level check - drum gearbox
1. Level plug
2. Filler plug
3. Drain plug
2014-08-25 4812160001_A.pdf
115

Diesel engine - Oil and Filter change
The oil drain plug (1) can be accessed most easily

from the right rear underside of the tractor frame, and
is installed with a hose in the engine.
Drain the oil when the engine is warm. Place a
receptacle that holds 19 liters (5 gal) under the drain
plug.
Replace the engine oil filter (2) at the same time. Refer
to the engine manual.
1
Fig. Tractor frame

1. Drain plug
Take great care when draining warm fluid and oil.

Hand in the drained oil and filter to an


2. Oil filter
Fuel pre-filter - Replacement
Ensure good ventilation (air extraction) if the

diesel engine is run indoors. Risk of carbon
monoxide poisoning.
See the engine's instruction manual for filter

replacement, in the Fuel system chapter.

1. Fuel prefilter
4812160001_A.pdf 2014-08-25
116

Replacing the fuel filter
Place a container underneath to collect fuel that runs

out when the filter is released.
Screw off the fuel filter (1). The filter is of the
disposable type and cannot be cleaned. Han in to
environment-friendly station.
Deliver the drain oil to environmentally correct

handling.
1
Refer to the engine manual for detailed
instructions when replacing the fuel filter.
1. Fuel filter
Start the engine and check that the fuel filter is tight.

monoxide poisoning.
NOTE! The new fuel filters must not under any

circumstances be pre-filled with fuel due to the purity
requirements of the fuel system.@@
Hood, hinges - Lubrication
1 Lubricate engine hood hinges (1) and the slide rails of

the operator's seat with grease, other joints and
controls with oil. Lubricate the cab hinges with grease.
See the lubrication specification.
Fig. Hood
1. Hinge
2014-08-25 4812160001_A.pdf
117

Seat bearing - Lubrication
5 Keep in mind that the chain is a vital part of the

steering mechanism.
6
Remove the cover (5) to access the lubrication nipple

(1). Lubricate the operator seat slew bearing with three
2 strokes of a hand-operated grease gun.
Clean and grease the chain (3) between the seat and
3 the steering column.
4
1 Also grease the seat slide rails (6).
7 If the chain is slack on the sprocket (2), loosen the
Figure. Seat bearing screws (4) and move the steering column forward.
1. Grease nipple Tighten the screws and check chain tension.
2. Gearwheel
3. Steering chain No not tension the chain too tightly. It should be
4. Adjusting screw possible to move the chain about 10 mm (0.4 in) to the
5. Cover
6. Slide rails side with a forefinger/thumb at the marking (7) in seat
7. Marking frame. Fit the chain lock at the bottom.
If the seat starts to be stiff when adjusting, it
should be lubricated more often than specified
here.
4812160001_A.pdf 2014-08-25
118

Maintenance - 1000h
Maintenance - 1000h



be eliminated.
2 both directions.
3. Sight glass
2014-08-25 4812160001_A.pdf
119

Maintenance - 1000h




monoxide poisoning.

drum frame.
Fig. Left drum side

1. Groove
4812160001_A.pdf 2014-08-25
120

Maintenance - 1000h

1
2
Fig. Left drum side
1. Filler plug
2. Drain plug
3. Sight glass
drum.
Air cleaner
2 3
cleaner - Cleaning.

1. Clips
2. Cover necessary.
3. Main filter
6. Dust valve
2014-08-25 4812160001_A.pdf
121

Maintenance - 1000h

cleaner - Cleaning.
Fig. Air filter

1. Backup filter
Air cleaner
- Cleaning

adjacent figure.

outlet pipe. pipe.

4812160001_A.pdf 2014-08-25
122

Maintenance - 1000h
Rear axle differential (No Spin) - Oil change

1
securely.
Wipe clean and remove the three level/filler plugs (1)

and (3) and all three drain plugs (2). The level/filler
plugs are located on the front and rear of the axle, and
the drain plugs are located on the underside and rear.
1 Drain the oil into a container. The volume is approx.
8.3 litres (8.8 qts).
2 Deliver the drain oil to environmentally correct
2 handling.
Fig. Rear axle, underside
1. Level/Filler plugs (x 3)
2. Drain plugs (x 3)
Refit the drainage plugs and top up with fresh oil until
the correct level is reached. Refit the level/filler plugs.
Use transmission oil, see Lubricant Specification.
Rear axle planetary gear (No Spin) - Oil change
Position the roller with the plug (1) at its lowest

position.
Wipe clean, unscrew the plug (1) and drain the oil into
a suitable receptacle. The volume is approximately
0.65 liters (0.7 qts).
Oil should be taken to your local waste disposal
1 station.
Fig. Planetary gear/drainage position
1. Plug
Position the roller so that the plug (1) in the planetary

gear is at "9 o'clock" or "3 o'clock".
Fill with oil to lower edge of level hole. Use
transmission oil. See the lubrication specification.
1 Check the fluid level in the same way on the rear
Fig. Planetary gear/filling position axle's other planetary gear.
1. Plug
2014-08-25 4812160001_A.pdf
123

Maintenance - 1000h
element upwards.
1. Water cooler
5. Screws (x 2)

liters (5,3 qts.).
oil level".
3 specification.
Fig. Drum gearbox

1. Drain plug
2. Filler plug
3. Level plug
4812160001_A.pdf 2014-08-25
124

Maintenance - 1000h

monoxide poisoning.


1. Fuel prefilter


handling.
1
1. Fuel filter

monoxide poisoning.

2014-08-25 4812160001_A.pdf
125

Maintenance - 1000h

plug.
1
Fig. Tractor frame

1. Drain plug



2. Oil filter

Fig. Hood
1. Hinge
4812160001_A.pdf 2014-08-25
126

Maintenance - 1000h

steering mechanism.
6

4
2. Gearwheel
5. Cover
here.
Hydraulic reservoir - Draining
The condensate from the hydraulic reservoir is drained

through the drainage tap (1).
Drain the roller after it has been stationary for a long
time, e.g. after standing overnight. Drain as follows:
2 Remove the plug (2).
Place a container under the tap.
1 Open the tap (1) and let any trapped condensate run
out.
Shut the drainage tap.
Fig. Machine's right underside Refit the plug.
1. Drain cock
2. Plug
2014-08-25 4812160001_A.pdf
127

Maintenance - 1000h
Fuel tank - Draining (Optional)
Water and sediment in the fuel tank are removed via

the drainage plug in the bottom of the fuel tank.
Be very careful during draining. Do not drop the
plug or else all the fuel will flow out.
2 Drain the roller after it has been stationary for a long

time, e.g. after standing overnight. The fuel level
1 should be as low as possible.
Fig. Machine's right underside

The roller should preferably have been standing with
1. Drain plug this side somewhat lower, so that water and sediment
2. Drain cock will gather near the drainage plug (1). Drain as follows:
Place a container under the plug (1).
Loosen the drain plug (1). Then open the drain cock
(2) and drain out water and sediment until only pure
diesel fuel emerges at the plug. Close the drain cock
and screw in the plug again.

Fresh air filter - Change
2 1 Use a step ladder to reach the filter (1). The filter
2 can also be accessed via the right cab window.
There is a fresh air filter (1), located at the front of the

cab.
Undo the three screws (2) and remove the protective
cover.
Fig. Cab
1. Fresh air filter (x 2) Remove the two air filter inserts and replace with new
2. Screws (x 3) ones.
It may be necessary to change the filters more often if
the machine is working in a dusty environment.
4812160001_A.pdf 2014-08-25
128

Maintenance - 1000h


1. Nut (24mm)

2014-08-25 4812160001_A.pdf
129

Maintenance - 1000h
4812160001_A.pdf 2014-08-25
130

Maintenance - 2000h
Maintenance - 2000h


Hydraulic reservoir - Oil change
Obtain a container for collecting the used fluid. The

container should be able to hold at least 60 liters (16
gal).
Observe care when draining hot hydraulic fluid.
2
1
A suitable receptacle may be an empty oil drum or
similar item which is placed beside the roller. The oil
then runs from the drain cock (1) to the receptacle,
Fig. Machine's right underside after the plug (2) has been removed and the cock
1. Drain cock opened.
2. Plug
Save the oil and hand in to an
Fill up with fresh hydraulic fluid as per the instructions

under the heading "Hydraulic reservoir - Check fluid
level". Replace the hydraulic fluid filters at the same
time.
Start the diesel engine and operate the various
hydraulic functions.
Check the fluid level and top up if necessary.
2014-08-25 4812160001_A.pdf
131

Maintenance - 2000h

be eliminated.
2 both directions.
3. Sight glass




monoxide poisoning.
4812160001_A.pdf 2014-08-25
132

Maintenance - 2000h

drum frame.
Fig. Left drum side

1. Groove

1
2
Fig. Left drum side
1. Filler plug
2. Drain plug
3. Sight glass
drum.
Air cleaner
2014-08-25 4812160001_A.pdf
133

Maintenance - 2000h
2 3
cleaner - Cleaning.

1. Clips
2. Cover necessary.
3. Main filter
6. Dust valve

cleaner - Cleaning.
Fig. Air filter

1. Backup filter
4812160001_A.pdf 2014-08-25
134

Maintenance - 2000h
Air cleaner
- Cleaning

adjacent figure.

outlet pipe. pipe.

2014-08-25 4812160001_A.pdf
135

Maintenance - 2000h
Rear axle differential (No Spin) - Oil change

1
securely.
Wipe clean and remove the three level/filler plugs (1)

and (3) and all three drain plugs (2). The level/filler
plugs are located on the front and rear of the axle, and
the drain plugs are located on the underside and rear.
1 Drain the oil into a container. The volume is approx.
8.3 litres (8.8 qts).
2 Deliver the drain oil to environmentally correct
2 handling.
Fig. Rear axle, underside
1. Level/Filler plugs (x 3)
2. Drain plugs (x 3)
Refit the drainage plugs and top up with fresh oil until
the correct level is reached. Refit the level/filler plugs.
Use transmission oil, see Lubricant Specification.
Rear axle planetary gear (No Spin) - Oil change
Position the roller with the plug (1) at its lowest

position.
Wipe clean, unscrew the plug (1) and drain the oil into
a suitable receptacle. The volume is approximately
0.65 liters (0.7 qts).
Oil should be taken to your local waste disposal
1 station.
Fig. Planetary gear/drainage position
1. Plug
Position the roller so that the plug (1) in the planetary

gear is at "9 o'clock" or "3 o'clock".
Fill with oil to lower edge of level hole. Use
transmission oil. See the lubrication specification.
1 Check the fluid level in the same way on the rear
Fig. Planetary gear/filling position axle's other planetary gear.
1. Plug
4812160001_A.pdf 2014-08-25
136

Maintenance - 2000h
element upwards.
1. Water cooler
5. Screws (x 2)

liters (5,3 qts.).
oil level".
3 specification.
Fig. Drum gearbox

1. Drain plug
2. Filler plug
3. Level plug
2014-08-25 4812160001_A.pdf
137

Maintenance - 2000h

monoxide poisoning.


1. Fuel prefilter


handling.
1
1. Fuel filter

monoxide poisoning.

4812160001_A.pdf 2014-08-25
138

Maintenance - 2000h

plug.
1
Fig. Tractor frame

1. Drain plug



2. Oil filter

Fig. Hood
1. Hinge
2014-08-25 4812160001_A.pdf
139

Maintenance - 2000h

steering mechanism.
6

4
2. Gearwheel
5. Cover
here.
Hydraulic reservoir - Draining
The condensate from the hydraulic reservoir is drained

through the drainage tap (1).
Drain the roller after it has been stationary for a long
time, e.g. after standing overnight. Drain as follows:
2 Remove the plug (2).
Place a container under the tap.
1 Open the tap (1) and let any trapped condensate run
out.
Shut the drainage tap.
Fig. Machine's right underside Refit the plug.
1. Drain cock
2. Plug
4812160001_A.pdf 2014-08-25
140

Maintenance - 2000h
Fuel tank - Draining (Optional)
Water and sediment in the fuel tank are removed via

the drainage plug in the bottom of the fuel tank.
Be very careful during draining. Do not drop the
plug or else all the fuel will flow out.
2 Drain the roller after it has been stationary for a long

time, e.g. after standing overnight. The fuel level
1 should be as low as possible.
Fig. Machine's right underside

The roller should preferably have been standing with
1. Drain plug this side somewhat lower, so that water and sediment
2. Drain cock will gather near the drainage plug (1). Drain as follows:
Place a container under the plug (1).
Loosen the drain plug (1). Then open the drain cock
(2) and drain out water and sediment until only pure
diesel fuel emerges at the plug. Close the drain cock
and screw in the plug again.

Fresh air filter - Change
2 1 Use a step ladder to reach the filter (1). The filter
2 can also be accessed via the right cab window.
There is a fresh air filter (1), located at the front of the

cab.
Undo the three screws (2) and remove the protective
cover.
Fig. Cab
1. Fresh air filter (x 2) Remove the two air filter inserts and replace with new
2. Screws (x 3) ones.
It may be necessary to change the filters more often if
the machine is working in a dusty environment.
2014-08-25 4812160001_A.pdf
141

Maintenance - 2000h
Automatic Climate Control (Optional)

- Overhaul
1 Regular inspection and maintenance are necessary to
ensure satisfactory long-term operation.
Clean all dust from the condenser element (1) using
compressed air. Blow from underneath.
The air jet can damage the element flanges if it is
too powerful.

1. Code element
compressed air.
Inspect the condenser element attachment.
Drying filter - Check

1 2 With the unit in operation, open the engine hood and
check using the sight glass (1) that bubbles are not
visible on the drying filter. If bubbles are visible
through the sight glass, it is a sign that the refrigerant
level is too low. If so, stop the unit. The unit may be
damaged if it is run with insufficient refrigerant.
Check the moisture indicator (2). It should be blue. If it
is beige, the dryer cartridge should be changed by an
authorized service company.
The compressor will be damaged if the unit is run
with too little refrigerant.
Do not disconnect or undo the hose couplings.

Fig. Drying filter in engine
compartment
1. Sight glass
2. Moisture indicator
The cooling system is pressurized. Incorrect

handling can result in serious personal injury.
The system contains pressurized refrigerant. It is

forbidden to release refrigerants into the
atmosphere. Work on the refrigerant circuit is only
to be carriedd out by authorized companies.
4812160001_A.pdf 2014-08-25
142

Maintenance - 2000h


1. Nut (24mm)

2014-08-25 4812160001_A.pdf
143

Dynapac Compaction Equipment AB
Atlas Copco Road Construction Equipment AB
Box 504, SE 371 23 Karlskrona, Sweden
Phone.+46 (0) 455 30 60 00 Fax. +46 (0)455 30 60 30
www.atlascopco.com

Ca2500 PDF

Uploaded by

Copyright:

Available Formats

Ca2500 PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Ca2500 PDF

Uploaded by

Copyright:

Available Formats

Instruction manual

Operating & Maintenance

Translation of original instruction

Reservation for changes

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

The cab and safety-related accessories are described

WARNING ! Marks a danger or a hazardous

CAUTION ! Marks a danger or hazardous

It is recommended to at least train operators in

The safety manual supplied with the machine

We recommend that the operator reads the

Downloaded from www.Manualslib.com manuals search engine

Read the entire manual before starting the

Ensure good ventilation (extraction of air by fan)

THINK ENVIRONMENT ! Do not release oil,

This manual contains instructions for periodic

Additional instructions for the engine can be

Downloaded from www.Manualslib.com manuals search engine

CE marking and Declaration of conformity

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Safety - General instructions

2. Ensure that all instructions in the MAINTENANCE section are followed.

3. Only trained and/or experienced operators are to operate the roller.

4. Never use the roller if it is in need of adjustment or repair.

7. Drive slowly in sharp bends.

11. Drive particularly carefully on uneven ground.

14. Safety measures before refueling:

15. Before repairs or service:

Downloaded from www.Manualslib.com manuals search engine

19. For your own protection always wear:

Downloaded from www.Manualslib.com manuals search engine

Safety - when operating

Prevent persons from entering or remaining in

Security Warning - machinery

Driving near edges

Fig. Position of drum when driving near

Downloaded from www.Manualslib.com manuals search engine

Where possible, avoid driving across slopes.

Downloaded from www.Manualslib.com manuals search engine

The system contains pressurized refrigerant. It is

The cooling system is pressurized. Incorrect

Fig. Cab The system must be recharged with approved

The refrigerant contains a tracing agent, enabling

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Standard lubricants and other recommended

The maximum temperature for biological

Higher ambient temperatures, above +40°C