64023

Rev 64023-20090226

10006 Santa Fe Springs Road

Santa Fe Springs, CA 90670 USA
Made in China

Owner’s Manual and Operating Instructions

SAVE THESE INSTRUCTIONS

Important Safety
Instructions are included in
this manual

2 Inch
Semi-Trash Pump
Table of Contents
Introduction ..................................... 1  Specifications ................................. 13 
2” Semi-Trash Pump ................................ 1  Engine Specifications.............................. 13 
Accessories................................................ 1  Semi-trash pump Specifications............. 13 
This Booklet .............................................. 1  Fuel.......................................................... 13 
Manual Conventions ......................... 2  Oil ............................................................ 13 
Safety Rules ...................................... 3  Spark Plugs ............................................. 13 
Controls and Features ....................... 5  Valve Clearance ....................................... 13 
Semi-Trash Pump ..................................... 5  Parts Diagram ......................................... 14 
Parts Included .......................................... 6  Parts List ................................................. 15 
Assembly .......................................... 7  Engine Parts Diagram ............................. 16 
Remove the Semi-trash pump from the Engine Parts List ..................................... 17 
Shipping Carton ........................................ 7  Troubleshooting .............................20 
Add Engine Oil ......................................... 7  Warranty ........................................ 21 
Add Fuel .................................................... 7  Warranty Qualifications ......................... 21 
Operation .........................................8  Limited Repair/Replacement Warranty 21 
Semi-Trash Pump Location...................... 8  Do not return the unit to the place of
Connecting a Hose Kit (not included) ...... 8  purchase .................................................. 21 
Starting the Engine ................................... 9  Warranty Exclusions............................... 21 
Stopping the Engine ................................. 9  Normal Wear ....................................... 21 
Maintenance ................................... 10  Installation, Use and Maintenance ..... 21 
Engine Maintenance ............................... 10  Other Exclusions ................................. 21 
Oil ........................................................ 10  Limits of Implied Warranty and
Spark Plugs ......................................... 10  Consequential Damage ........................... 21 
Air Filter .............................................. 10  Contact Information ............................... 21 
Cleaning ............................................... 11  Address ................................................ 21 
Adjustments ......................................... 11  Customer Service ................................ 21 
Maintenance Schedule ......................... 11  Technical Service................................. 21 
Storage ........................................... 12  Notes .............................................. 25 
Engine Storage........................................ 12 
Semi-trash pump Storage....................... 12 
 Introduction

Introduction Accessories
Champion Power Equipment manufactures
Congratulations on your purchase of a and sells accessories designed to help you
Champion Power Equipment semi-trash get the most from your purchase. To find out
pump. CPE designs and builds semi-trash more about our covers, hose kits and other
pumps to strict specifications. With proper accessories, please visit our web site at
use and maintenance, this semi-trash pump
will bring years of satisfying service. www.championpowerequipment.com
This Owner’s Manual contains important
safety instructions and information. SAVE This Booklet
THESE INSTRUCTIONS FOR FUTURE Every effort has been made to ensure the
REFERENCE. accuracy and completeness of the
information in this manual. We reserve the
2” Semi-Trash Pump right to change, alter and/or improve the
product and this document at any time
This unit is a gasoline engine driven, without prior notice.
impeller based semi-trash pump. It is
designed to pump clear water with solids not
exceeding 3/16” (.475cm) diameter only.

Record the model and serial numbers as well as date and place of purchase for future reference.
Have this information available when ordering parts and when making technical or warranty
inquiries.

Champion Power Equipment Support

1-877-338-0999
Model Number

64023
Serial Number

Date of Purchase

Purchase Location

Rev 64023-20090226 1
Manual Conventions

CAUTION
Manual Conventions
This manual uses the following symbols to CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
help differentiate between different kinds of
minor or moderate injury.
information. The safety symbol is used with
a key word to alert you to potential hazards
in operating and owning power equipment.

Follow all safety messages to avoid or reduce

the risk of serious injury or death. CAUTION
CAUTION used without the safety alert symbol
DANGER indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.

NOTE
If you have questions regarding your semi-trash
pump, we can help. Please call our help line at 1-
WARNING 877-338-0999.

WARNING indicates a potentially hazardous

situation which, if not avoided, could result in
death or serious injury.

2 Rev 64023-20090226
 Safety Rules

Safety Rules DANGER

Rotating parts can entangle hands, feet, hair,
WARNING clothing and/or accessories.

Read this manual thoroughly before operating Traumatic amputation or severe laceration can
your semi-trash pump. Failure to follow result.
instructions could result in serious injury or
death. Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
DANGER
DO NOT pump gasoline, oil-fuel mixtures, DANGER
detergents, acids, chemicals, beverages,
pesticides, fertilizers or any other flammable or The semi-trash pump develops powerful force.
corrosive liquids.
DO NOT move the semi-trash pump when it is in
Pumping volatile liquids may result in an use.
explosion or fire. DO NOT use hoses or connectors that are worn,
These liquids will corrode the pump and void damaged or frayed.
your warranty. DO NOT allow children or unqualified persons to
operate or service the semi-trash pump.

WARNING
WARNING
The engine exhaust from this product contains
chemicals known to the state of California to DO NOT immerse this unit in water.
cause cancer, birth defects, or other reproductive
harm.

WARNING
DANGER Sparks can result in fire or electrical shock.

Engine exhaust contains carbon monoxide, a When servicing the semi-trash pump:
colorless, odorless, poison gas. Breathing carbon Disconnect the spark plug wire and place it
monoxide will cause nausea, dizziness, fainting or where it cannot contact the plug.
death. DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
Operate semi-trash pump outdoors only in a well
ventilated area
DO NOT operate the semi-trash pump inside any
building, enclosure or compartment.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.

Rev 64023-20090226 3
Safety Rules

DANGER WARNING
Fuel and fuel vapors are highly flammable and DO NOT pump salt, sludge, sewer, sea, or any
extremely explosive. other type of water containing solid material
exceeding 3/16” (.475 cm) diameter.
Fire or explosion can cause severe burns or
death.

Unintentional startup can result in entanglement,

traumatic amputation or laceration.
WARNING
When adding or removing fuel
Turn the engine off and let it cool for at least two Rapid retraction of the starter cord will pull hand
minutes before removing the fuel cap. Loosen and arm towards the engine faster than you can
the cap slowly to relieve pressure in the tank. let go.
Only fill or drain fuel outdoors in a well-ventilated
area. Unintentional startup can result in entanglement,
DO NOT overfill the fuel tank. traumatic amputation or laceration.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition. Broken bones, fractures, bruises or sprains could
DO NOT light or smoke cigarettes. result.
When starting the semi-trash pump
DO NOT attempt to start a damaged semi-trash When starting engine, pull the starter cord slowly
pump. until resistance is felt and then pull rapidly to
Make certain that the gas cap, air filter, spark avoid kickback.
plug, fuel lines and exhaust system are properly
in place.
Allow spilled fuel to evaporate fully before
attempting to start the engine.
CAUTION
Make certain that the semi-trash pump is resting
firmly on level ground. Exceeding the semi-trash pump’s specification for
When operating the semi-trash pump: maximum head can damage the semi-trash pump
DO NOT move or tip the semi-trash pump during and/or hose kits connected to it
operation.
DO NOT tip the semi-trash pump or allow fuel or DO NOT modify the semi-trash pump in any way.
oil to spill. DO NOT attempt to exceed the rated flow.
When transporting or servicing the Attempting to increase the rated flow may
damage the unit and/or shorten its life.
semi-trash pump:
Make certain that the fuel shutoff valve is in the
off position and the fuel tank is empty.
Disconnect the spark plug wire. CAUTION
When storing the semi-trash pump:
Store away from sparks, open flames, pilot lights, Improper treatment or use of the semi-trash
heat and other sources of ignition. pump can damage it, shorten its life and void
your warranty.

WARNING Use the semi-trash pump only for intended uses.

Operate only on level surfaces.
DO NOT expose semi-trash pump to excessive
Water pumped through this unit shall not be
moisture, dust, or dirt.
used as drinking water.
DO NOT allow any material to block the cooling
slots.
DO NOT use the semi-trash pump if:
Equipment sparks, smokes or emits flames
Equipment vibrates excessively

4 Rev 64023-20090226
 Controls and Features

Controls and Features

Read this owner’s manual before operating your semi-trash pump. Familiarize yourself with the
location and function of the controls and features. Save this manual for future reference.

Semi-Trash Pump

(1) 2” Outlet – 2” NPT outlet connector (8) Recoil Starter – Used to start the
engine
(2) 2” Inlet – 2” NPT inlet connector (9) Fuel Valve

(3) Fuel Tank – 0.53 gallon (2 L) capacity (10) Throttle – Used to adjust engine
fuel tank speed

(4) Oil Filler Cap – Check and fill engine (11) Choke lever– Used to start the engine
oil level
(12) Air Filter – Protects the engine by
(5) Low Oil Sensor– Senses the level of oil filtering dust and debris from the intake air.
in the crankcase and shuts the engine down
if the level falls too low (13) Muffler

(6) Engine Switch – Used to start the

engine

(7) Serial Number – Please have this

number available when calling for assistance

Rev 64023-20090226 5
Controls and Features

Parts Included
Your Model 64023 Gasoline Powered Semi-Trash pump ships with the following parts:

Oil Funnel 1 piece

6 Rev 64023-20090226
 Assembly

CAUTION
Assembly
Your semi-trash pump requires some The engine is equipped with a low-oil-shutoff and
will stop when the oil level in the crankcase falls
assembly. This unit ships from our factory
below the threshold level.
without oil. It must be properly serviced
with fuel and oil before operation.

If you have any questions regarding the

assembly of your semi-trash pump, call our
help line at 1-877-338-0999. Please have NOTE
your serial number and model number Check oil often during the break-in period. Refer
available. to the Maintenance section for recommended
service intervals.

Remove the Semi-trash pump

from the Shipping Carton
1. Set the shipping carton on a solid, flat
Add Fuel
surface. 1. Use clean, fresh, regular unleaded fuel
2. Remove everything from the carton with a minimum octane rating of 85.
except the semi-trash pump. 2. DO NOT mix oil with fuel.
3. Carefully cut each corner of the box 3. Clean the area around the fuel cap.
from top to bottom. Fold each side flat 4. Remove the fuel cap
on the ground. 5. Slowly add fuel to the tank. DO NOT
overfill. Allow approximately1/4 inch of
space for fuel expansion.
6. Screw on the fuel cap and wipe away any
Add Engine Oil spilled fuel.

CAUTION
CAUTION
DO NOT attempt to crank or start the engine
before it has been properly filled with the
Use regular unleaded gasoline with a minimum
recommended type and amount of oil. Damage
octane rating of 85.
to the semi-trash pump as a result of failure to
follow these instructions will void your warranty.
DO NOT mix oil and gasoline.
Fill tank to approximately1/4” below the top of
the tank to allow for fuel expansion.
1. Place the semi-trash pump on a flat, DO NOT fill fuel tank indoors.
level surface. DO NOT fill fuel tank when the engine is running
2. Remove oil fill cap/dipstick to add oil. or hot.
3. Add 0.63 qt (0.6 L) of oil and replace oil DO NOT overfill the fuel tank.
fill cap/dipstick. DO NOT light cigarettes or smoke when filling the
4. Check engine oil level daily and add as fuel tank.
needed.

Rev 64023-20090226 7
Operation

Operation Connecting a Hose Kit (not

included)
Semi-Trash Pump Location Hoses are not included the following are
examples of how to connect the hose to the
Place the semi-trash pump in a well- water pump. Attach and thread the
ventilated area. DO NOT place the semi- connector to the threaded flange (Figure 1).
trash pump near vents or intakes where
exhaust fumes could be drawn into occupied
or confined spaces. Carefully consider wind
and air currents when positioning semi- NOTE
trash pump. Both the intake and discharge ports are 2 in.
This semi-trash pump must have at least five NPT. Please insure the connectors to the suction
feet of clearance from combustible material. and discharge hose are 2 in. NPT threaded.
Leave at least three feet of clearance on all
sides of the semi-trash pump to allow for
adequate cooling, maintenance and
servicing.
Place the pump on a level surface free from
any obstructions or potential hazards. The
pump should be placed close to the water
level to ensure maximum pump
performance.

Figure 1

Slide the flexible, outlet hose over connector

and secure with a hose clamp (Figure 2).

Pump output will be affected by the type,

length, and size of the suction and discharge
hoses. The pumping height, also known as
the total head, is the distance from the water
level to the point of discharge. As this
distance increases, pump output decreases.
The discharge capacity is greater than the
suction capacity. Therefore, it is important
that the suction head is less than the
discharge head.
The time required to draw water from the
source to the pump (self-priming time) can
be decreased by minimizing the suction Figure 2
head.

8 Rev 64023-20090226
 Operation
Wrap the 2” NPT inlet clockwise with
plumber tape (Figure 3) to ensure a tight fit.
Carefully thread the male connector to the
intake port.

5. Pull the starter cord slowly until

resistance is felt and then pull rapidly.
Figure 3 6. As engine warms up, move the choke
lever to “Run” (to the right).
7. Move the throttle lever (Item B) to the
WARNING “Fast” position.

DO NOT run the pump dry.

NOTE
Running the pump dry can destroy the pump
If the engine starts but does not run make
seals and will void the warranty.
certain that the semi-trash pump is on a flat,
If the pump was running while dry, stop the
level surface. The engine is equipped with a low
engine and allow it to cool thoroughly before
oil sensor that will prevent the engine from
filling the chamber with water.
running when the oil level falls below a critical
threshold.

Starting the Engine

1. Make certain the semi-trash pump is on Pump performance can be adjusted using
a flat, level surface. the throttle. To decrease pump output, slide
2. Flip engine switch to “ON” position the throttle to the right. To increase it, slide
3. Rotate the fuel valve to the “ON” the throttle to the left.
position (to the left). See image below
Stopping the Engine
1. Turn the ignition switch to the “Off”
position.
2. Rotate the fuel valve to the “Off”
position.
3. Allow the engine to cool thoroughly.
4. Remove the cap from the cooling pump
chamber and allow it drain completely.

4. Move the choke lever (Item A) to the

“Choke” position (to the left).

Rev 64023-20090226 9
Maintenance

Maintenance
The owner/operator is responsible for all
periodic maintenance.

WARNING
Never operate a damaged or defective semi-trash Spark Plugs
pump. 1. Remove the spark plug cable from the
spark plug.
2. Use a 19 mm long reach spark plug
socket to remove the plug.
3. Inspect the electrode on the plug. It
WARNING must be clean and not worn to produce
the spark required for ignition.
Improper maintenance will void your warranty. 4. Make certain the spark plug gap is 0.7 -
0.8mm (0.028 - 0.031 in.).
5. Refer to the spark plug recommendation
chart when replacing the plug.
Complete all scheduled maintenance in a 6. Carefully thread the plug into the
timely manner. Correct any issue before engine.
operating the semi-trash pump. 7. Use a spark plug tool to firmly install the
plug.
8. Attach the spark plug wire to the plug.
NOTE
Air Filter
For service or parts assistance, contact our help
line at 1-877-338-0999. 1. Unscrew wing nut to remove the air
filter cover.
2. Unscrew wing nut to remove the air
filter.
Engine Maintenance 3. Separate the foam element and the
To prevent accidental starting, remove and paper element.
ground spark plug wire before performing 4. Tap the paper filter element to remove
any service. dirt and debris. Use compressed air (25
PSI) to clear debris.
5. For the foam element: Wash in liquid
Oil detergent and water. Squeeze
Change oil when the engine is warm. Refer thoroughly dry in a clean cloth.
to the oil specification to select the proper 6. Saturate in clean engine oil.
grade of oil for your operating environment. 7. Squeeze in a clean, absorbent cloth to
1. Remove the oil drain plug with a 12 mm remove all excess oil.
socket and extension. 8. Reassemble the two elements and
2. Allow the oil to drain completely. reattach. Tighten wing nut
3. Replace the drain plug. 9. Reattach the air filter cover and snap in
4. Remove oil fill cap/dipstick to add oil. place.
5. Add 0.63 qt (0.6 L) of oil and replace oil
fill cap/dipstick.
6. Dispose of used oil at an approved waste
management facility.

10 Rev 64023-20090226
 Maintenance

Cleaning Every 8 hours or daily

Check oil level
CAUTION Clean around air intake and muffler
First 5 Hours
DO NOT spray engine with water. Change oil
Every 50 hours or every season
Water can contaminate the fuel system. Clean air filter
Change oil if operating under heavy load
or in hot environments
Use a damp cloth to clean exterior surfaces
Every 100 hours or every season
of the engine.
Change oil
Use a soft bristle brush to remove dirt and
Clean/Adjust spark plug
oil.
Check/Adjust valve clearance *
Use an air compressor (25 PSI) to clear dirt
Clean fuel tank and filter *
and debris from the engine. Every 3 years
Replace fuel line
Adjustments
* To be performed by knowledgeable,
CPE recommends that you contact our
experienced owners or Champion Power
service line at 1-877-338-0999 for all other Equipment certified service dealers
service and/or adjustment needs.

Maintenance Schedule
Follow the service intervals indicated in the
schedule below.
Service your semi-trash pump more
frequently when operating in adverse
conditions.
Contact our help line at 1-877-338-0999 to
locate the nearest Champion Power
Equipment certified service dealer for your
semi-trash pump or engine maintenance
needs.

Rev 64023-20090226 11
Storage
the engine slowly to distribute the oil
and lubricate the cylinder.
Storage 7. Reattach the spark plug.
For longer term storage, please follow these
guidelines. Semi-trash pump Storage
1. Allow the semi-trash pump to cool
completely before storage.
Engine Storage 2. Turn off the fuel supply at the fuel valve.
1. Allow the engine to cool completely 3. Drain the pump chamber thoroughly.
before storage. 4. Clean the semi-trash pump according to
2. Clean the engine according to the the instructions in the Maintenance
instructions in the Maintenance section. section.
3. Drain all fuel completely from the fuel 5. Once the pump is dry, spray WD-40 or
line and carburetor to prevent gum from similar product into the pump housing
forming. through all ports and drainage hole.
4. Add a fuel stabilizer into the fuel tank. 6. Store in a clean, dry place out of direct
5. Change the oil. sunlight.
6. Remove the spark plug and pour about
½ ounce of oil into the cylinder. Crank

12
 Specifications

Specifications Spark Plugs

Your semi-trash pump comes equipped with
a 3/4” long reach plug (19mm).
Engine Specifications
Engine 118 cc OHV CPE Intermittent use (less than 1 hour/month) or
colder temperatures (below 60°F)
NGK B6ES or equivalent
Semi-trash pump
Specifications Moderate use (less than 3 hours/month) or
Inlet Diameter 2 inch NPT seasonal temperatures (50-80°F)
Outlet Diameter 2 inch NPT NGK B7ES or equivalent
Fuel Capacity 0.53 gallons (2 L)
Total Head 98 feet (30 m) Extreme use (continuous) or hot climates
Suction Head 26 feet (8 m) (80-100°F)
Max Delivery Volume 158 Gal/min NGK B8ES or equivalent
(598 L/min)
Max Solid Waste 3/16” diameter (.475 cm) Make certain the spark plug gap is 0.7 -
Weight 49.4 lbs. (22.4 kg) 0.8mm (0.028 - 0.031 in.).
Height 15.4 inches (39.2 cm)
Width 14.6 inches (37 cm) Valve Clearance
Length 19.7 inches (50 cm)
Intake 0.13-0.17mm (0.005 – 0.007 in.)
Exhaust 0.18-0.22mm (0.007 – 0.009 in.)
Fuel
Fuel capacity is 0.53 US gallons (2 L). Use
regular unleaded gasoline with a minimum
octane rating of 85.

Oil
Oil capacity is 0.63 qt (0.6 L).

Rev 64023-20090226 13
Specifications

Parts Diagram

14 Rev 64023-20090226
 Specifications

Parts List
Item Part Number Description Qty
1 ST160F-G-1000000 Engine 1
2 WP-20-1000500 Pump Body 1
3 WP-20-1000502 Pump Body "O" Seal 1
4 WP-20-1000005 Washer ø8 4
5 GB5789-FB8-55 Flange Bolt M8×55 4
6 WP-20-1000410 Mechanical Seal 1
7 WP-20-1000410 - 2 Mechanical Seal - 2 1
8 WP-20-1000410 - 3 Mechanical Seal - 3 1
9 WP-20-1000401 Impeller 1
10 WP-20-1000302 Spiral Case 1
11 WP-20-1000301 Spiral Case “O” Seal 1
12 WP-20-1000200 Pump Cover 1
13 GB97-P-8 Packing ø8 11
14 GB5789-FB8-20 Flange Bolt M8×20 11
15 WP-20-1000208 Plug “O” Seal 2
16 WP-20-1000207 Drain Plug 2
17 WP-20-1000209 One Way Valve 1
18 WP-20-1000206 Flange 1
19 GB5789-FB8-35 Flange Bolt M8×35 4
20 WP-20-1000204 Seal Packing 1
21 WP-20-1000203 90° Flange 1
22 GB5781-B8-25 Bolt M8×25 4
23 WP-30-03110001 Frame Rubber 4
24 GB41-N-8 Nut M8 4
25 WP-20-03301000 Frame 1
26 GB41-N-8 Nut M8 4

Rev 64023-20090226 15
Specifications

Engine Parts Diagram

16 Rev 64023-20090226
 Specifications
Engine Parts List
Item Part Number Description Qty
1 GB5781-B4-12 Bolt M4×12 1
2 ST168F-1070003-G Fuel Valve Knob 1
3 GB5789-FB6-12 Flange Bolt M6×12 11
4 ST160F-1070002-G Fuel Tank Shroud 1
5 GB5789-FB5-12 Flange Bolt M5×12 1
6 ST168F-1070200-G Fuel Valve 1
7 ST168F-1070008-G Tube Clip 1
8 ST160F-1070003-G Tube, I 1
9 ST188FD-1070006A Clip 3
10 ST160F-1071000-G Fuel Meter Assembly 1
11 ST168F-1121100-C Switch 1
12 ST160F-1070004-G Tube, II 1
13 ST152FD-1070200 Fuel Filter 1
14 ST160F-1070200-G Fuel Tank 1
15 ST160F-1070100H Fuel Tank Cap 1
16 ST160F-1110005 Throttle Return Spring 1
17 ST160F-1110007 Governor Spring 1
18 ST160F-1110003 Governor Arm 1
19 GB41-N-6 Nut M6 3
20 ST160F-1110008 Lock Pin 1
21 ST160F-1110001 Governor Arm Shaft 1
22 ST160F-1110006 Governor Rod 1
23 ST160F-1110004 Governor Arm Bolt 1
24 ST160F-1111000 Control Assembly 1
25 ST160F-1110108 Governor Washer 2
26 GB5789-FB6-8 Flange Bolt M6×8 6
27 ST188F-1060004 Ratchet Guide Spring 1
28 ST160F-1061200 Recoil Starter Knob 1
29 ST160F-1061100-Q Recoil Starter Cover 1
30 ST160F-1061005 Recoil Starter Spring 1
31 ST160F-1061009 Recoil Starter Rope 1
32 ST160F-1061001A Recoil Starter Reel 1
33 ST188F-1060006 Return Spring 2
34 ST188F-1060005 Starter Ratchet 2
35 ST188F-1060003 Ratchet Guide 1
36 ST188F-1060002 Setting Screw 1
37 GB5789-FB6-20 Flange Bolt M6×20 1
38 ST160F-1080100-G Fan Cover 1
39 ST160F-1050010 Nut M14 1
40 ST160F-1060001 Start Hub 1
41 ST160F-1080001 Cooling Fan 1
42 ST160F-1120100 Flywheel 1
43 ST160F-1080003 Side Place 1
44 ST160F-1030200 Oil Seal 1
45 ST160F-1129000-G Diode Comp 1
46 ST160F-1030003 Drain Plug Bolt 2
47 ST160F-1030004 Drain Bolt Washer 2
48 ST160F-1030012-G Crankcase 1
49 GB276-BB-6205-UU Radial Ball Bearing 6205 Unsealed 2
50 ST160F-1127000-A Oil Level Switch 1
51 ST160F-1110101 Governor Weight Holder 1
52 ST160F-1110102 Governor Weight Pin 2
53 ST160F-1110104 Governor Shaft 1

Rev 64023-20090226 17
Specifications
Item Part Number Description Qty
54 ST160F-1110103 Governor Holder Clip 1
55 ST160F-1110107 Governor Weight 2
56 ST160F-1110106 Governor Shaft Washer 1
57 ST160F-1110105 Governor Cover 1
58 ST160F-1050001T Crankshaft Comp 1
59 ST160F-1030008-G Case Cover Packing 1
60 ST160F-1030001-B Oil Filler Cap 1
61 ST160F-1030002 Oil Filler Cap Packing 2
62 ST160F-1030007-G Crankcase Cover 1
63 GB5789-FB6-29 Flange Bolt M6×29 7
64 ST168F-1090100 Air Cleaner Cover Nut 2
65 ST168F-1090001-G Air Cleaner Cover 1
66 ST168F-1090200-C Air Cleaner Element 1
67 ST168F-1090500-G Air Cleaner Elbow 1
68 GB5789-FB6-25 Flange Bolt M6×25 2
69 ST160F-1123000 Ignition Coil 1
70 152FMD-1001007 Dowel Pin 10×16 2
71 GB5789-FB8-55 Flange Bolt M8×55 4
72 ST160F-1130004 Carburetor Washer 1
73 ST160F-1130100 Choke Lever 1
74 ST160F-1130000-G Carburetor Assembly 1
75 ST160F-1130003 Carburetor Packing 1
76 ST160F-1130001 Carburetor Insulator 1
77 ST160F-1130002 Insulator Packing 1
78 ST160F-1010001 Stud Bolt M6×113 2
79 ST160F-1010100-G Cylinder Head 1
80 ST160F-1030009 Cylinder Head Gasket 1
81 ST160F-1040002 Intake Valve 1
82 ST160F-1040006 Exhaust Valve 1
83 ST168F-2-1040013 Valve Lifter 2
84 ST168F-1030015-G Dowel Pin 9×14 2
85 ST160F-1041000 Camshaft Comp 1
86 GB1099-79 Key 4×7.5×19 1
87 ST160F-1020001 Breather Tube 1
88 ST160F-1040024 Rectify Bolt 2
89 ST160F-1020002-A Head Over Packing 1
90 ST168F-1020100-C Cylinder Head Cover 1
91 ST160F-1040022 Intake Rocker 2
92 ST160F-1040021 Rocker Axis 1
93 ST160F-1040008 Valve Rotator 1
94 ST160F-1040001 Intake Valve Spring Retainer 1
95 ST160F-1040007 Exhaust Valve Spring Retainer 1
96 ST160F-1040003 Valve Spring 2
97 ST160F-1124000 Spark Plug 1
98 ST160F-1040025 Exhaust Rocker 2
99 GB41-N-6 Nut M6 2
100 ST160F-1040026 Valve Rocker Arm 1
101 ST168F-1040027 Pivot Bolt 2
102 ST160F-1040005 Push Rod 2
103 GB1667-S5-8 Screw M5×8 4
104 GB90-W-5 Washer ø5 4
105 GB93-LW-5 Lock Washer ø5 4
106 ST160F-1101100-G Muffler Protector 1
107 ST160F-1101200-G Muffler 1

18 Rev 64023-20090226
 Specifications
Item Part Number Description Qty
108 GB41-N-8 Nut M8 2
109 GB90-W-8 Washer ø8 2
110 GB93-LW-8 Lock Washer ø8 2
111 ST168F-1100001-G Muffler Packing 1
112 ST160F-1010002 Exhaust Bolt 2
113 ST160F-1080002-G Shroud 1
114A ST160F-1050007 First Ring Set 1
114B ST160F-1050006 Second Ring Set 1
114C ST160F-1050200 Oil Ring Set 1
115 ST160F-1050004 Piston 1
116  ST160F-1050004 Piston pin clip 2
117 ST160F-1050003 Piston Pin 1
118 ST160F-1050100 Connecting Rod Comp 1
119 ST160F-1030005-B Oil Filler Cap 1
120 ST160F-1070006 Fuel Filter 1
121 ST1P68F-1070006-F Clip 1
122 ST160F-1040028 Push Rod Guide Plate 1
123 GB5789-FB6-35 Flange Bolt M6×35 1
124 GB90-W-6 Washer ø6 3
125 GB93-LW-6 Lock Washer ø6 1
126 GB5789-FB6-15 Flange Bolt M6×15 7
127 ST160F-1030100 Oil Seal 1
128 ST168F-1040014-A Oil Seal 2

Rev 64023-20090226 19
Troubleshooting

Troubleshooting
Problem Cause Solution
Semi-trash pump will not start No fuel Add fuel
Faulty spark plug Replace spark plug
Semi-trash pump will not start; Low oil level Fill crankcase to the proper level
Semi-trash pump starts but runs Place semi-trash pump on a flat, level
roughly surface
Choke in the wrong position. Adjust choke.
Spark plug wire loose Attach wire to spark plug
Semi-trash pump shuts down during Out of fuel Fill fuel tank
operation Low oil level Fill crankcase to the proper level.
Place semi-trash pump on a flat, level
surface
Semi-trash pump overheating or Strainer or hose clogged Remove debris from strainer or hose
performing poorly Pump not primed Re-prime pump
Suction hose out of water Place suction hose under the surface
of the water
Head limit exceeded Relocate pump so suction head is less
than discharge head (maximum 98
feet)
Air leak Tighten connectors and clamps or
replace seal packing

20 Rev 64023-20090226
 Warranty
installed improperly or connected incorrectly to any
hose kit. Pumping chemicals, solvents, pesticides or any
Warranty material other than clear water with solids not
exceeding 3/16” in diameter only voids this warranty.
CHAMPION POWER EQUIPMENT Normal maintenance such as spark plugs, air filters,
1 YEAR LIMITED WARRANTY adjustments, fuel system cleaning and obstruction due
to buildup is not covered by this warranty.
Effective September 1, 2006. Replaces all undated
warranties and all warranties dated before September 1, Other Exclusions
2006.
This warranty excludes:
Cosmetic defects such as paint, decals, etc.
Warranty Qualifications Wear items such as filter elements, o-rings, etc.
Accessory parts such as starting batteries, storage
Champion Power Equipment (CPE) will register this covers and hose kits.
warranty upon receipt of your Warranty Registration Failures due to acts of God and other force majeure
Card and a copy of your sales receipt from one of CPE's events beyond the manufacturer’s control.
retail locations as proof of purchase. Problems cause by parts that are not original Champion
Please submit your warranty registration and your Power Equipment parts.
proof of purchase within ten (10) days of the date of
purchase.
Limits of Implied Warranty
Limited Repair/Replacement and Consequential Damage
Warranty Champion Power Equipment disclaims any obligation
to cover any loss of time, use of this product, freight, or
CPE warrants to the original purchaser that the any incidental or consequential claim by anyone from
mechanical and electrical components will be free of using this semi-trash pump. THIS WARRANTY IS IN
defects in material and workmanship for a period of one LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
(1) year from the original date of purchase (90 days for IMPLIED, INCLUDING WARRANTIES OF
commercial & industrial use). Transportation charges MERCHANTABILITY OR FITNESS FOR A
on product submitted for repair or replacement under PARTICULAR PURPOSE
this warranty are the sole responsibility of the
purchaser. This warranty applies only to the original A unit provided as an exchange will be subject to the
purchaser and is not transferable. warranty of the original unit. The length of the warranty
governing the exchanged unit will remain calculated by
reference to the purchase date of the original unit.
Do not return the unit to the
place of purchase This warranty gives you certain legal rights which may
change from state to state. Your state may also have
Contact CPE's Technical Service and CPE will other rights you may be entitled to that are not listed
troubleshoot any issue via phone or e-mail. If the within this warranty.
problem is not corrected by this method, CPE will, at its
option, authorize evaluation, repair or replacement of
the defective part or component at a CPE Service Contact Information
Center. CPE will provide you with a case number for
warranty service. Please keep it for future reference.
Repairs or replacements without prior authorization, or Address
at an unauthorized repair facility, will not be covered by
Champion Power Equipment, Inc.
this warranty.
Customer Service
10006 Santa Fe Springs Rd.
Warranty Exclusions Santa Fe Springs, CA 90670

This warranty does not cover the following repairs and

equipment: Customer Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Normal Wear Toll Free: 1-877-338-0999
Fax no.: 1-562-236-9429
Semi-trash pumps need periodic parts and service to
perform well. This warranty does not cover repair when
normal use has exhausted the life of a part or the Technical Service
equipment as a whole. Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
Installation, Use and [email protected]

Maintenance
This warranty will not apply to parts and/or labor if this
semi-trash pump is deemed to have been misused,
neglected, involved in an accident, abused, modified,

Rev 64023-20090226 21
Warranty
Champion Power Equipment, Inc (CPE),
and the United States Environment Protection Agency (U.S. EPA.)
Emission Control System Warranty

Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations.

YOUR WARRANTY RIGHTS AND OBLIGATIONS:

The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty
on your 2009 small off-road engine. New engines must be designed, built and equipped, at the
time of sale, to meet U.S. EPA regulations for small non-road engines. CPE must warrant the
emission control system on your small off-road engine for the period of time listed below,
provided there has been no abuse, neglect, unapproved modification, or improper maintenance of
your small off-road engine.

Your emission control system may include parts such as the carburetor, fuel-injection system, the
ignition system, catalytic converter and fuel lines. Also included may be hoses, belts, connectors
and other emission related assemblies. Where a warrantable condition exits, CPE will repair your
small off-road engine at no cost to you including diagnosis, parts and labor.

MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:

This emission control system is warranted for two years, subject to provisions set forth below. If,
during the warranty period, emission related part on your engine is defective in materials or
workmanship, the part will be repaired or replaced by CPE.

OWNER WARRANTY RESPONSIBILITIES:

As the small off-road engine owner, you are responsible for the performance of the required
maintenance listed in your Owner’s Manual. CPE recommends that you retain all your receipts
covering maintenance on your small off-road engine, but CPE cannot deny warranty solely for the
lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

As the small off-road engine owner, you should however be aware that CPE may deny you
warranty coverage if your small, off-road engine or a part has failed due to abuse, neglect,
improper maintenance or unapproved modifications.

You are responsible for presenting your small off-road engine to an Authorized CPE service
outlet,CPE dealer or CPE, Santa Fe Springs, Ca. as soon as a problem exists. The warranty
repairs should be completed in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should contact:

Champion Power Equipment, Inc.

Customer Service
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670
Tel: 1-877-338-0999

The emission warranty is a defects warranty. Defects are judged on normal engine performance.
The warranty is not related to an in-use emission test.

22 Rev 64023-20090226
 Warranty
EMISSION CONTROL SYSTEM WARRANTY

The following are specific provisions relative to your Emission Control System Warranty
Coverage.

Emission Control System Warranty (ECS Warranty) for 1997 and later model year engines):

1. APPLICABILITY: This warranty shall apply to 1997 and later model year engines). The ECS
Warranty Period shall begin on the date the new engine or equipment is delivered to its original,
end-use purchaser, and shall continue for 24 consecutive months thereafter.

2. GENERAL EMISSIONS WARRANTY COVERAGE

CPE warrants to the original, end-use purchaser of the new engine or equipment and to each
subsequent purchaser that each of its small off-road engines is:
a. Designed, built and equipped so as to conform at the time of sale with applicable
regulations under section 213 of the Clean Air Ac, as amended, 42 U.S.C. 7401 et seq.
b. Free from defects in materials and workmanship that cause the failure of a warranted
part to be identical in all material respects to the part as described in the engine manufacturer’s
application for certification for a period of two years.

3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS

FOLLOWS:
a. Any warranted part that is not scheduled for replacement as required maintenance in
the Owners Manual shall be warranted for the ECS Warranty Period. If any such part fails during
the ECS Warranty Period, it shall be repaired or replaced by CPE according to Subsection “d”
below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any
remainder of the ECS Warranty Period.
b. Any warranted, emissions-related part which is scheduled only for regular inspection
as specified in the Owners Manual shall be warranted for the ECS Warranty Period. A statement
in such written instructions to the effect of “repair or replace as necessary”, shall not reduce the
ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be
warranted for the remainder of the ECS Warranty Period.
c. Any warranted, emissions-related part which is scheduled for replacement as required
maintenance in the Owner’s Manual shall be warranted for the period of time prior to the first
scheduled replacement point for that part. If the part fails prior to the first scheduled replacement,
the part shall be repaired or replaced by CPE according to Subsection “d” below. Any such
emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the
remainder of the ECS Warranty Period prior to the first scheduled replacement point for such
emissions-related part.
d. Repair or replacement of any warranted, emissions-related part under this ECS
Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet.
e. The owner shall not be charged for diagnostic labor which leads to the determination
that a part covered by the ECS Warranty is in fact defective, provided that such diagnostic work is
performed at a CPE Authorized Service Outlet.
f. CPE shall be liable for damages to other original engine components or approved
modifications proximately caused by a failure under warranty of an emission-related part covered
by the ECS Warranty.
g. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted
emission-related parts sufficient to meet the expected demand for such emission-related parts.
h. Any CPE Authorized and approved emission-related replacement part may be used in
the performance of any ECS Warranty maintenance or repair and will be provided without charge
to the owner. Such use shall not reduce CPE’s warranty obligation.
i. Unapproved add-on or modified parts may not be used to modify or repair a CPE
engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS
Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a
CPE engine caused by the use of such an unapproved add-on or modified part.

Rev 64023-20090226 23
Warranty

EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list
applicable to the engine)

Systems covered by this warranty Parts Description

Fuel Metering System Fuel regulator, Carburetor and internal parts
Air Induction System Air cleaner, Intake manifold
Ignition System Spark plug and parts, Magneto ignition system
Exhaust System Exhaust manifold, catalytic converter
Tubing, Fittings, Seals, Gaskets, and Clamps
Miscellaneous Parts associated with these listed systems

TO OBTAIN WARRANTY SERVICE:

You must take your CPE engine or the product on which it is installed, along with your warranty
registration card or other proof of original purchase date, at your expense, to any Champion
Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and
service that CPE product during his normal business hours. Claims for repair or adjustment found
to be caused solely by defects in material or workmanship will not be denied because the engine
was not properly maintained and used.

If you have any questions regarding your warranty rights and responsibilities, or to obtain
warranty service, please write or call the Customer service of Champion Power
Equipment, Inc.

Champion Power Equipment, Inc.

10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670
1-877-338-0999
Attn: Customer Service

24 Rev 64023-20090226
 Notes

Notes

Rev 64023-20090226 25