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ORISSA POWER TRANSMISSION CORPORATION
LIMITED
OFFICE OF THE SR. GENERAL MANAGER,
CENTRAL PROCUREMENT CELL,
JANPATH, BHUBANESWAR - 751022
TENDER SPECIFICATION NO. SR.G.M -CPC-POWERTRANS-02/08-09
FOR
PROCUREMENT OF
40 MVA, 132/33 KV POWER TRANSFORMER –21NOS.
20 MVA, 220/33 KV POWER TRANSFORMER –1NO.
Page 1 of 151
RISSA POWER TRANSMISSION CORPORATION LIMITED,
REGD. OFFICE: JANPATH, BHUBANESWAR - 751 022,
ORISSA
TENDER NOTICE NO. 28/2007-2008
For and on behalf of Orissa Power Transmission Corporation Limited, Sr. G.M. [C.P.C.] invites Tenders
from reputed manufacturers for supply of 6(six)Nos. of 160 MVA, 220/132/33 KV Auto
Transformers,21(twenty one) Nos.of 40MVA,132/33KV,10(ten)Nos.of 20MVA,132/33KV,3(three) Nos.
of 40MVA,220/33KV and 1(one) No. of 20MVA,220/33KV Power Transformers. Tender papers shall be
sold from D.10.04.2008 to D.09.05.2008.Interested manufacturers may visit OPTCL’s official web site
http://www.OPTCL.co.in for detail specification which will be available from D.10.04.2008 onwards.
SR. GENERAL MANAGER [C.P.C.]
Page 2 of 151
NOTICE INVITING TENDER
ORISSA POWER TRANSMISSION CORPORATION LIMITED,
REGD. OFFICE: JANPATH, BHUBANESWAR - 751 022,
ORISSA, INDIA.
TENDER NOTICE NO. 28/07-08
For and on behalf of the Orissa Power Transmission Corporation Limited, the undersigned invites bids
under two–part bidding system in double-sealed cover, duly superscribed with tender specification
number and date of opening, from manufacturers for supply of 6(six) Nos. 160 MVA,
220/132/33KVAutotransformers, 21(twentyone) Nos.of40MVA, 132/33KV, 10(ten) Nos.of 20MVA,
132/33 KV, 3Nos.of 40MVA, 220/33KV and 1No.of 20MVA, 220/33KV Power Transformers, as
required under the following specification.
Sl. Tender Description of Quantity Earnest Cost of Last date of

No. Specification Materials. in Nos. Money Tender receipt &
No. Deposit Specification opening of
(In Rs.) Document. Tender.
1. Sr.G.M- 160MVA, LOT-I-3 13.65 Rs.10,000.00 13.05.2008

CPC- 220/132/33KV (Three) Lakhs +Rs.400/
Autotrans- Auto Transformer Nos. (VAT)
01/08-09 having LOT-II-3 13.65
ONAN/ONAF/ (Three) Lakhs
OFAF cooling with Nos.
required accessories
and services as per
Technical
specification.
2. Sr.G.M- A) 40MVA,132/33KV LOT-I-6 16.5 Rs.10,000.00 14.05.2008
CPC- Power Transformer (Six) Nos. Lakhs +Rs.400/
Powertrans- having ONAN/ONAF LOT-II- 13.75 (VAT)
02/08-09 cooling with required 5(Five) Lakhs
accessories Nos.
and services as per LOT-III- 13.75
Technical 5(Five) Lakhs
specification. Nos.
LOT-IV- 13.75
5(Five) Lakhs
Nos.
B)20MVA,132/33KV LOT-I- 11.25
Power Transformer 5(Five) Lakhs
having ONAN/ONAF Nos
cooling with required LOT-II- 11.25
accessories 5(Five) Lakhs
and services as per Nos
technical specification
Page 3 of 151
C) 40MVA,220/33KV 3(Three) 8.7
Power Transformer Nos. Lakhs
having ONAN/ONAF
Cooling with required
accessories and
services as per
D) 20MVA,220/33KV 1(One) No. 2.35
Power Transformer Lakhs
having ONAN/ONAF
Cooling with required
accessories and
services as per
The tender specification documents can be had from the office of the undersigned on payment of non-
refundable cost of tender specification documents in the shape of cash from 10 A .M. to 1 P.M. during
D.10.04.2008 to D.09.05.2008 (both days inclusive) any working day either in person or by remitting
demand draft payable to Drawing & Disbursing Officer, Orissa Power Transmission Corporation Limited,
Regd. Office: Janpath, Bhubaneswar- 751 022. No tender documents will be sold on any other day except
as indicated. The specification can also be down loaded from OPTCL’S official web site and the same
may be submitted along with the cost of tender document by way of demand draft/pay order payable to
D.D.O. OPTCL Ltd. Janpath, Bhubaneswar at the time of submission of tender document. In case any
deviation is found in the tender document submitted by the tenderer from the content mentioned in our
web site and/or non-submission of the cost of tender documents, the tender shall liable to be rejected at
any stage of the contract. The tenderer has to indemnify OPTCL for any loss accruing due to such
alteration in the terms and conditions of the tender document &/or for such alternation, resulting, in the
cancellation of the contract.
The intending bidders, who want to get a copy of the tender specification document by post, are required
to deposit an additional amount of Rs.100/- over and above the cost of the tender specification, mentioned
against each under heading “Cost of tender specification”. Complete bids for different items will be
received upto 1 P.M. only and the same will be opened at 3 P.M. on the date mentioned in the notice
inviting tender. Date and time of opening of price bids shall be intimated to the techno-commercially
responsive bidders only. In the event of any specified date for the sale, submission or opening of bids
being declared a holiday for purchaser, bids will be sold/ received/ opened upto the appointed times on the
next working day. Only one representative of each bidder will be allowed to participate in the bid opening.
OPTCL also reserves the right to accept or reject any or all tenders without assigning any reasons thereof,
if the situation so warrants. OPTCL shall not be responsible for any postal delay at any stage.
Minimum qualification criteria of bidders: Clause No.30 of Part-I, Section-II of Tender Specification
may be referred.
SR. GENERAL MANAGER

CENTRAL PROCUREMENT CELL
Page 4 of 151
FAX: 0674 - 2542964
TELEPHONE: 0674 - 2541801
ORISSA POWER TRANSMISSION CORPORATION LIMITED
JANAPATH, BHUBANESWAR - 751022.
OFFICE OF THE SR. GENERAL MANAGER,
CENTRAL PROCUREMENT CELL,
TENDER SPECIFICATION NO.
SR. G.M- CPC-POWERTRANS – 02/08-09
CONTAINING
PART-I
SECTION - I: INSTRUCTIONS TO TENDERERS.
SECTION - II: GENERAL CONDITIONS OF CONTRACT.
SECTION - III: LIST OF ANNEXURES.

(SCHEDULES & PROFORMA)
PART - II. : PRICE BID.
SECTION - IV: TECHNICAL SPECIFICATION.
Page 5 of 151
TABLE OF CONTENTS
PART - I.
SECTION - I.
Clause. Title. Page.
1. Submission of Bids 9
2. Division of Specification 9
3. Tenders shall be in two parts 9
4. Opening of Bids 10
5. Purchaser’s right regarding alteration 10
Quantities, tendered.
6. Procedure and opening time of tenders 10
7. Bidder’s liberty to deviate from specification 11
8. Eligibility for submission of bids 11
9. Purchaser’s right to accept/reject bids 11
10. Mode of submission of tenders 11
11. Earnest money deposit 11&12
12. Validity of the bids 12
13. Bid Price 12&13
14. Revision of Tender Price by Bidders 13
15. Tenderers to be fully conversant with 13
the Specification
16. Documents to accompany Bids 14
17. Conditional Offer 14
18. General 14&15
Page 6 of 151
SECTION - II.
GENERAL TERMS AND CONDITIONS OF CONTRACT [G.T.C.C.]
Clause. Title. Page.

1. Scope of the contract 16
2. Definition of terms 16&17
3. Manner of execution 17
4. Inspection and testing 17
5. Training facilities 18
6. Rejection of materials 18
7. Experience of bidders 18
8. Language and measures 19
9. Deviation from Specification 19
10. Right to reject/accept any tender 19
11. Supplier to inform himself fully 19
12. Patent rights etc 19
13 Delivery 19&20
14. Despatch Instructions 20
15. Supplier’s Default Liability 20
16. Force Majeure 20
17. Extension of Time 20
18. Guarantee Period 21
19. Bank Guarantee towards Security Deposit,
Payment and Performance 21
20. Import License 22
21. Terms of Payment 22
22. Penalty for Delay in Completion of Contract 22&23
23. Insurance 23
24. Payment Due from the Supplier 23
25. Sales Tax clearance, Balance Sheet 23
and P/L Account
26. Excise Duty and Taxes 23&24
27. Supplier’s Responsibility 24
28. Validity 24
29. Evaluation 24&25
30. Qualifying Requirement of Bidder 25,26&27
31. Jurisdiction of High Court of Orissa 27
32. Correspondences 27
33. Official Address of the Parties to the Contract 27
34. Outright rejection of Tenders 28
35. Documents to be treated as confidential 28
36. Contacting the purchaser 28
37. Scheme/Projects 28
38. Empanelment of Bidders 28
Page 7 of 151
SECTION - III.
LIST OF ANNEXURES
[I TO XVIII]
[P-29 to P-60]
PART - II [PRICE BID]
1. PRICE 61
2. Insurance. 61
3. Certificate for exemption from 61
Excise duty/Sales Tax.
4. Proper filling up of the Price Schedule. 61
5. Nature of Price 61
SECTION - IV.
TECHNICAL SPECIFICATION.
[P-62 to P-149]
Page 8 of 151
COMMERCIAL SPECIFICTION
PART-I
SECTION-I
INSTRUCTION TO TENDERER
1. Submission of Bids: -
Sealed tenders in triplicate on two part bid basis, each complete in all respects, in the manner
hereinafter specified are to be submitted in the office of Sr.General Manager [Central
Procurement Cell], OPTCL, Bhubaneswar on or before the date and time specified against the
relevant tender Specification in the notice inviting the tenders. Each copy of the bids [Original,
duplicate and triplicate] shall be in separate double sealed envelopes, superscribed on each of
the covers, the relevant tender specification number and the due date of opening of the bids on
the top right hand side of the envelopes. On the top left sides, original/duplicate/triplicate, as is
relevant, shall be written. The bids shall be in bound volumes (with the documents in the
volume not detachable). All pages of the bid except in printed literature shall be initialed
by the person/persons, signing the bid. The page number shall be referred in index. All
pages including literature, type test reports of the bid shall be numbered and the page
number shall be continuous. Soft copy of the technical and commercial bids and designs
with drawings shall also be given in Floppy Disc/CD. The participants to the tender should
be registered under Orissa Sales Tax Act/Central Sales Tax Act.
2. Division of Specification.
The specification is mainly divided into two parts viz. Part-I & Part-II.
Part-I Consists of
[i] Section-I Instruction to Tenderers.

[ii] Section-II General terms and conditions of contract.
[iii] Section-III Schedules and forms etc.
[iv] Section-IV Technical Specification.
Part-II Consists of
[i] Abstract of price components as per Annexure-V

[ii] Schedule of prices as per Annexure-VI
3. Tenders shall be in Two Parts
The Tenderers are required to submit the tenders in two parts each in separate double sealed
covers. Part-I shall be superscribed as E.M.D., technical and commercial and Part-II shall be
superscribed as “Price Bid”.
Page 9 of 151
4. Opening of Bids.
[a] The part-I shall be opened in the Office of the Senior General Manager [Central Procurement
Cell] in presence of such of the Tenderers or their authorized representatives [limited to one
person only] on the due date of opening of tender. After scrutiny of the technical particulars
and other commercial terms, if the Bidder(s) meet the Qualifying Requirement (QR) as per
Cl.No.30 and stipulations as per Outright Rejection Cl.No.34 of Part-I, Section-II of this
specification, clarifications, if required, shall be sought for from the bidder(s). The Tenderers
shall be allowed 15 days time for such activity. All responses to requests for clarifications shall be
in writing and no change in the price or substance of the bid shall be sought, offered or permitted.
Clarifications will be sought for wherever needed on the details, furnished in the Bid.
[b] On receipt of such clarifications, the bids shall be reviewed, evaluated and those not in conformity
with the Specification shall be rejected. If any of the technical proposals requires modification to
make them comparable, discussion will be held with the participating bidders.
All the responsive bidders shall be given opportunity to submit the revised technical and
revised price proposals as a follow up to the clarification (modification, if any) on the technical
proposals. The qualified bidders shall be given opportunity to submit revised price proposals
within 15 days from the date of such discussion or within the time frame, mutually agreed,
whichever is earlier.
[c] When the revised price proposals are received, the original price proposals will be returned to the
bidders unopened along with their original technical proposals. Only the revised technical and
price proposals will be considered for bid evaluation. The price bids [Part-II] of such of the
Tenderers, whose tenders have been found to be technically and commercially acceptable,
including those supplementary revised price bids, submitted subsequently, shall be opened in the
presence of the bidder’s representative on a date and time which will be intimated to all technically
and commercially acceptable Tenderers.
[d] The bidders are required to furnish sufficient information to the Purchaser to establish their
qualification, capacity to manufacture and/or supply the materials/perform the work. Such
information shall include details of bidder’s experience, its financial, managerial and
technical capabilities.
[e] The bidders are also required to furnish details of availability of appropriate technical staff
and capability to perform after sales services. The above information shall be considered during
scrutiny and evaluation of bids and any bid, which does not satisfactorily meet these requirements,
shall not be considered for price bid evaluation.
[f] The price bids of the technically and commercially responsive Bidders shall only be evaluated as
per the norms applicable in terms of this Specification.
5 Purchaser’s Right Regarding Alteration of Quantities Tendered:

The Purchaser may alter the quantities of materials/equipment at the time of placing orders.
Initially the purchaser may place orders for lesser quantity with full freedom to place extension
orders for further quantity under similar terms and conditions of the original orders. Orders may
also be split among more than one tenderer for any particular item, if considered necessary in the
interest of the Purchaser to get the goods/equipment earlier. The quantity of transformers as per
above tender may be increased or decreased at the discretion of the purchaser.
]6 Procedure and opening time of tenders.
Tenders will be opened in the office of the Senior General Manager, [Central Procurement Cell]
on the specified date and time in presence of the Tenderers or their authorized representatives
[limited to one person only] in case of each bidder who may desire to be present, at the time of
opening the bids. The Senior General Manager [C.P.C.] or his authorized representatives will, on
Page 10 of 151
opening each bid, read aloud the name of the bidder. He shall also read aloud the attested and
unattested corrections and shall record the number of such corrections on each page of the Techno
- Commercial Bid over his dated initials and also initial all such corrections.
7. Bidder’s Liberty to deviate from Specification.
The Tenderer may deviate from the specification while quoting, if in his opinion, such deviation is
in line with the manufacturer’s standard practice and conducive to a better and more economical
offer. All such deviations should however be clearly indicated giving full justifications for such
deviation. [Read with Clause-9, Section-II of the Specification].
8. Eligibility for submission of bids.
Only those manufacturers who have deposited the cost of tender specification are eligible to
participate in the tender. They should submit the money receipt as a proof of such payment.
Further, the tender specification can also be downloaded from OPTCL’s website and the cost of
tender specification, in such a case, shall have to be remitted along with the submission of tender
papers. Tenders, submitted by others will be rejected. Also tender specification, down loaded from
OPTCL website may not be taken as 100% correct due to website, technical difficulties. So, it is
advisable to purchase hard copies from the office of the Sr. General Manager (CPC), OPTCL,
Bhubaneswar
9. Purchaser’s right to accept/reject bids:
The purchaser reserves the right to reject any or all the tenders without assigning any reasons
what so ever if it is in the interest of OPTCL under the existing circumstances. [Read with
clause-10, Section-II of the specification].
10. Mode of submission of Tenders.
[A] Tenders shall be submitted in person or by Registered Post with AD. Any other means of
delivery shall not be accepted. When delivered in person, the tenders shall be received by a
responsible officer of the office of the Senior General Manager [C.P.C.], OPTCL who shall
officially acknowledge the receipt of the same. Tenders received after due date and time shall
be returned un-opened.
[B] Telegraphic or FAX tenders shall not be accepted under any circumstances.
11. Earnest money deposit: The tender shall be accompanied by Earnest Money deposit of value,
specified in the notice inviting tenders against each lot/bid. Tenders without the required EMD
as indicated at Annexure-X will be rejected outright and their Part-II envelope will be
returned to them, unopened.
The earnest money deposit shall be furnished in one of the following forms subject to the
conditions mentioned below:
(a) Bank Draft: -To be drawn in favour of Drawing & Disbursing Officer, OPTCL [H.Qrs.Office],
Bhubaneswar-751 022.
(b) Bank Guarantee from any Nationalized/Scheduled Bank strictly as per enclosed proforma vide
Annexure-VII to be executed on non-judicial stamp paper worth Rs.100.00 or as applicable,
as per prevailing laws in force and also to be accompanied by the confirmation letter of the
issuing Bank Branch.
Page 11 of 151
(c ) National saving certificate duly pledged in favour of Senior General Manager [Central
Procurement Cell] OPTCL {H.Qrs.Office], Bhubaneswar-751 022.
NOTE: [I]The validity of the EMD in the form of Bank Guarantee shall be at least for 360 days from the
date of opening of tender failing which the tender will be liable for rejection.
[II] No interest shall be paid on the Earnest Money Deposit.
[III] No adjustment towards EMD shall be permitted against any outstanding amount with the ORISSA
POWER TRANSMISSION CORPORTION LIMITED.
[IV] The chart showing particulars of EMD to be furnished by Tenderers of different categories is
placed at Annexure-X.
[V] In the case of unsuccessful tenderer, the EMD will be refunded after the tender is decided. In the
case of successful Tenderer, this will be refunded only after furnishing of security money referred
to at clause-19 of Section-II. Suits, if any, arising out of this clause shall be filed in a Court of law
to which the jurisdiction of High Court of Orissa extends.
[VI] EMD will be forfeited if the tenderer fails to accept the letter of intent and/or purchase order
issued in his favour or to execute the order, placed on them.
[VII] Tenders, not accompanied by Earnest Money/documentary proof of exemption of EMD shall be
disqualified.
12. Validity of the Bids: -

The tenders should be kept valid for a period of 180 days from the date of opening of the tender,
failing which the tender will be rejected.
13. BID PRICE: -
A) i) Prices quoted shall be variable Ex-works price for Transformers and the quotations should be
based on price, inclusive of packing, forwarding, freight, entry tax, E.D, S.T. and other legally
permissible taxes, duties and levies, wherever applicable, handling charges (including
unloading and part-wise stacking) at the Destination stores/site and insurance to cover the
transport by road from the bidder’s works to site/stores. The break-up for all the duties, taxes,
freight, insurance etc. shall be furnished.
ii) It is the responsibility of the bidder to inform himself of the correct rates of duties and taxes,
leviable on the material at the time of bidding.
iii) If the rates of statutory levies, assumed by the Bidder are less than the correct rates, prevailing
at the time of tendering, the OPTCL shall not be responsible for such errors. If the rates of
statutory levies, assumed by the Bidder are later proved to be higher than the actual/correct
rates, prevailing at the time of tendering, the difference shall be passed on to the credit of the
OPTCL. If the rates of statutory levies, assumed by the bidder increase due to increase in
turnover, the increase shall be borne by the Bidder.
iv) In case, the bidder is exempted from paying excise duty or sales tax, such bidder shall
invariably enclose a copy of the excise duty/Sales Tax exemption certificate from the
competent authority. Otherwise, excise duty gate pass has to be invariably furnished along with
each bill, if order is placed.
v) The proforma credit, available to the bidder on the purchase of inputs (raw materials),
consequent to the introduction of “MODVAT” Scheme may be taken in to account, while
quoting the prices. The duties and taxes, if any, payable extra may be stated.
B) The prices, indicated in the price schedule shall be entered in the following manner:-
i) The price of the goods quoted ex-factory, ex-show room or off the shelf, as applicable, for the
goods to be supplied.
ii) Charges for transportation, insurance and other local costs including unloading costs at
site/stores, incidental to the delivery of the goods to their final destination shall be quoted in
Page 12 of 151
Indian Rupees only.
iii) The charges for conducting various type tests (test wise) which will be considered for
evaluation.
iv) The charges for mandatory spares (item wise) which will be considered for evaluation.
v) The bid price shall be in Indian rupees.
vi) Excise duty, Sales Tax, Entry Tax and other taxes, which will be payable for goods and
services, specified under this contract shall be included in the Bid price and they shall be
indicated separately both in lump sum and percentage.
vii) Charges towards supervision of erection, testing and commissioning along with service tax, if
any.
The above break-up of price will be solely for the purpose of facilitating the comparison
of bids by the purchaser and will not in any way limit the purchaser’s right to contract on any of
the terms, offered.
The Bid price shall be written both in words and figures. Corrections, if any, shall
be made by crossing out, initialing, dating and re-writing. In case of conflict between the
figures and words, the latter shall prevail.
C) VARIABLE PRICES & PRICE VARIATION BASIS: -

i) The quoted Ex-works price shall be variable as per IEEMA PVC. The IEEMA price variation
formula (Annexure-XVIII), in force at the time of bidding will remain the same throughout
the execution and completion of the order.
ii) Irrespective of the increase in the prices of raw materials, the price variation (increase)
will be limited to a maximum of 30% over the original quoted Ex-works price. There is no
ceiling limit on lower side (negative) price variation.
iii) If the date of delivery, as defined in the P.V. formula is beyond the contractual delivery date,
the scheduled delivery date or the actual delivery date, whichever is advantageous to the
purchaser will form the basis for calculation of price variation.
iv) Not withstanding the formula, applicable for regulating the price variation, if at any time, any
documentary evidence, proof or certificate in regard to price variation bills is required by the
purchaser, the bidder shall have to furnish the same to the purchaser.
14. Revision of tender price by Bidders: -
[a] After opening of tenders and within the validity of period, no reduction or enhancement in price
will be entertained. If there is any change in price, the tender shall stand rejected and the EMD,
deposited shall be forfeited. In case of bidders who are exempted from depositing EMD and who
revise their price within the validity period, the bids for similar items against subsequent tender
call notice of OPTCL may not be considered.
[b] If required, the tenderers may be asked to extend the validity period of bids under the same terms
and conditions as per the original tender except for the change in delivery period. In such an event,
the Tenderers are free to change any or all conditions of their bids including price at their own
risk.
15. Tenderers to be fully conversant with the Specification: -
The bidder is deemed to have carefully examined all instructions, formats, terms and meaning of
all the clauses of the specification. Failure to furnish all informations, required by the Bidding
documents or submission of a bid, not substantially responsive to the Bidding Documents in every
respect will be at the Bidder’s risk and may result in the rejection of his bid. In case of doubt
regarding the meaning of any clause, instruction, format and terms, the bidder may seek
clarification in writing from the Senior General Manager (CPC) OPTCL. This, however, does not
entitle the Tenderer to ask for time, beyond due date, fixed for receipt of tender.
Page 13 of 151
16. Documents to Accompany Bids.
Tenderers are required to submit tenders in the following manner:
Part-I of the Tender shall contain the following documents.
[i] Declaration Form. [As per Annexure-I]
[ii] Earnest Money/ documents in support of exemption from earnest Money Deposit if any. [As per
Annexure-VII]
[iii] Technical specification and Guaranteed Technical Particulars, conforming to the Purchaser’s
Specification along with drawings, literatures and all other required Annexures, duly filled in.
[iv] Photostat copies of type test certificates, as stipulated in the Technical Specification.
[v] Abstract of Terms & conditions in prescribed proforma as per Annexure-II.
[vi] General Terms & Conditions of supply offer as per Section-II of the Specification.
[vii] List of orders executed for the tendered transformer rating or higher (both MVA & Voltage
rating), indicating the customer’s name, Purchase Order No. & Date, date of supply and date of
commissioning etc.
[viii] Data on past experience as per Clause-7 of Section-II of the Specification.
[ix] Sales tax clearance certificate for the previous year. The permanent account number [PAN] of the
firm is required under Income tax Act.
[x] Audited Balance sheet & profit loss accounts of the bidder for past 3 (three) years.
[xi] Schedule of quantity and delivery in the prescribed Proforma vide Annexure-IV.
[xii] List of Orders in hand to be executed.
(xiii) Check list for qualifying requirements.
(xiv) Other Annexures as per Section-III of this specification.
Part-II Bid shall accompany with the following documents
[i] Abstract of Price components as per Annexure-V.
[ii] Schedule of prices in the prescribed proforma as per Annexure-VI.
17. Conditional Offer

Conditional offer shall not be accepted and shall be liable for rejection at the discretion of the
purchaser.
18 General: -
[i] The Bidder shall prepare Three (3) copies of the bid, clearly marking each “Original Bid”,
“Duplicate Bid” and “Triplicate Bid”, as appropriate. In the event of any discrepancy between
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them, the original shall govern.
[ii] The original and all copies of the bid shall be typed or written in indelible ink, serially
numbered and signed by the Bidder or a person or persons, duly authorized to bind the
bidder to the contract. The letter of authorization, accompanied by a written power –of-
attorney shall be enclosed in the bid. All pages of the bid, except for un-amended literature,
shall be initialed by the person or persons, signing the bid. All pages, including literature,
type test report etc. of the bid should be numbered and page number should be continuous.
In addition, a soft copy of the entire Bid with price schedule in MS-Excel format shall be
enclosed to the original Bid. In case of discrepancy between soft copy and hard copy, the
entries in hard copy will prevail.
[iii] The bid shall contain no interlineations, erasures or over writing except as necessary to correct
errors, made by the Bidder in which case such corrections shall be initialled by the person or
persons, signing the bid.
[iv] In the event of discrepancy or arithmetically error in the schedule of price, the decision of the
purchaser shall be final and binding on the Tenderer.
[v] For evaluation, the price mentioned in words shall be taken if there is any difference in figures and
words in the price bid.
[vi] Notice inviting tender shall form part of this specification.
[vii] The price bids of the techno-commercially and otherwise acceptable bids shall only be evaluated.
The price bids of others along with EMD, if any, shall be returned to the bidders un-opened.
[viii] The Tenderer can offer any lot or all the lots of the tender, if there are any lots. But the
tender (bid) must be furnished separately for each lot. For each lot, the tenderer has to
submit PART-I & Part-II of the bids separately.
[ix] The person, signing the tender should sign on each page of the tender paper in
acknowledgement of having gone through the entire Tender Specification and in agreement
thereof. Tender papers, not signed on each page with official seal by the Bidders, shall not be
considered.
[x] It should be distinctly understood that the part-II, of the bid shall contain only details/
documents, relating to price, as outlined in clause-16, mentioned herein above. Inclusion of any
of the documents/ information etc. shall render the bid liable for rejection.
Page 15 of 151
PART-I
SECTION-II
GENERAL TERMS AND CONDITIONS OF CONTRACT [G.T.C.C.]
1. Scope of the contract:

The scope of the contract shall be to design, manufacture, supply of equipments as per the
specification at the consignee’s site, and rendering services in accordance with the enclosed
technical specification.
2.0 Definition of terms:

For the purpose of this specification and General Terms and Conditions of contract [GTCC],
the following words shall have the meanings hereby indicated, except where otherwise
described or defined.
2.1 “The Purchaser” shall mean the Senior General Manager [Central Procurement Cell] for and
on behalf of ORISSA POWER TRANSMISSION CORPORATION LIMITED,
Bhubaneswar.
2.2 “The Engineer” shall mean the Engineer appointed by the Purchaser for the purpose of this
contract.
2.3 “Purchaser’s Representative” shall mean any person or persons or consulting firm
appointed and remunerated by the Purchaser to supervise, inspect, test and examine
workmanship and materials of the equipment to be supplied.
2.4 “The supplier” shall mean the bidder whose bid has been accepted by the purchaser and shall
include the bidder’s executives, administrators, successors and permitted assignees.
2.5 “Equipment” shall mean and include all machinery, apparatus, materials, and articles to be
provided under the contract by the suppliers.
2.6 “Contract Price” shall mean the sum named in or calculated in accordance with the provisions
of the contract as the “Contract Price” which shall include packing, forwarding, freight,
insurance, excise duty, sales tax, Entry Tax and any other taxes and duties as applicable at the
time of opening the bid.
2.7 “General Condition” shall mean these General Terms and Conditions of Contract.
2.8 “The Specification” shall mean both the technical as well as commercial parts of the
specification, annexed to or issued with GTCC and shall include the schedules and drawings,
attached thereto as well as all samples and pattern, if any.
2.9 “Month” shall mean “Calendar month”.
2.10 “Writing” shall include any manuscript, type written, printed or other statement reproduction
in any visible form and whether under seal or under hand.
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2.11 “FOR Destination costs” shall mean the cost of equipment and material at the consignee’s
store/site. The cost is exclusive of Excise duty, Sales tax and other local taxes, but is inclusive
of packing, forwarding, loading, unloading, insurance and freight charges.
2.12 The term “Contract document” shall mean and include GTCC, specifications, schedules,
drawings, form of tender, Notice Inviting Tender, covering letter, schedule of prices or the
final General Conditions, any special conditions, applicable to the particular contract.
2.13 Terms and conditions not herein defined shall have the same meaning as are assigned to them
in the Indian Contract Act, failing that in the Orissa General Clauses Act.
3. Manner of execution:
All equipments supplied under the contract shall be manufactured in the manner, set out in the
Specification or where not set out, to the reasonable satisfaction of the Purchaser’s
representative.
4. Inspection and Testing:
[i] The purchaser’s representative shall be entitled at all reasonable times during manufacture to
inspect, examine and test at the supplier’s premises, the materials and workmanship of all
equipments to be supplied under this contract and if part of the said equipment is being
manufactured in other premises, the supplier shall obtain for the purchaser’s representative
permission to inspect, examine and test as if the equipment were being manufactured in the
supplier’s premises. Such inspection, examination and testing shall not relieve the supplier
from his obligations under the contract.
[ii] The supplier shall give to the purchaser adequate time/notice [at least15 days] in writing for
inspection of materials indicating the place at which the equipment is ready for testing and
inspection and shall also furnish the Routine Test Certificate, calibration certificates of Testing
instruments, calibrated in Govt. approved laboratory with authenticity letter of that laboratory,
along with offer for inspection to the Purchaser. A packing list along with the offer indicating
the quantity which can be delivered in full truck load/ Mini truck load to facilitate issue of
despatch instruction shall also be furnished.
[iii] Where the contract provides for test at the Premises of the supplier or any of his sub-vendors,
the supplier shall provide such assistance, labour, materials, electricity, fuel and instruments,
as may be required or as may be reasonably demanded by the Purchaser’s representative to
carry out such tests efficiently. The supplier is required to produce routine test Certificate,
calibration certificates of Testing Instruments before offering their equipment for inspection
and testing. The test house/laboratory where tests are to be carried out should be approved by
the Govt. A letter pertaining to Govt. approved laboratory should be furnished to the purchaser
along with the offer for inspection.
[iv] After completion of the tests, the Purchaser’s representative shall forward the test results to the
Purchaser. If the test results conform to the specific standard and specification, the Purchaser
shall approve the test results and communicate the same to the supplier in writing. The
supplier shall provide at least seven copies of the test certificates to the Purchaser.
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[v] The Purchaser has the right to have the tests carried out at his own cost by an independent
agency whenever there is dispute regarding the quality of supply.
5. Training facilities.
The supplier shall provide all possible facilities for training of Purchaser’s Technical
personnel, when deputed by the Purchaser for acquiring first hand knowledge in assembly of
the equipment, its erection, commissioning and for its proper operation and maintenance in
service, wherein it is thought necessary by the purchaser.
6. Rejection of Materials.
In the event, any of the equipments/material, supplied by the manufacturer is found defective
due to faulty design, bad workmanship, bad materials used or otherwise not in conformity with
the requirements of the Specification, the Purchaser shall either reject the equipment/ material
or ask the supplier in writing to rectify or replace the defective equipment free of cost to the
purchaser. The supplier on receipt of such notification shall either rectify or replace the
defective equipment/material free of cost to the purchaser within 15 days from the date of such
notification by the purchaser. If the supplier fails to do so, the Purchaser may:-
[a] At its option replace or rectify such defective equipments/materials and recover the extra costs
so involved from the supplier plus fifteen percent and/or.
[b] Terminate the contract for balance work/supplies, with enforcement of penalty Clause as per
contract for the un-delivered goods and with forfeiture of Performance Guarantee/Composite
Bank guarantee.
[c] Acquire the defective equipment/materials at reduced price, considered equitable under the
circumstances.
7. Experience of Bidders:
The bidders should furnish information regarding experience particularly on the following
points: -
[i] Name of the manufacturer:
[ii] Standing of the firm and rating of Transformer, quoted:
[iii] If the manufacturer is having collaboration with another firm [s], details regarding the same.
[iv] Description of Transformer, quoted, supplied and installed with the name(s) of the
Organisations to whom supplies were made along with Purchase Order No. & Date, wherein,
at least 1 (one) certificate shall be from a State/Central P.S.U or in accordance with Qualifying
Requirement, as stipulated at Cl.No.30 of Part-II, Section-II of this Tender Specification
[v] Details as to where installed and commissioned, as per the above Qualifying Requirement.
[vi] Testing facilities at manufacturer’s works.
[vii] A list of purchase orders of the same rated Transformer, as offered as per technical
specification or higher rating (both MVA & Voltage rating) along with user’s certificate, as
applicable in accordance with the above Qualifying Requirement of this Specification. User’s
certificate shall be legible and must indicate user’s name, address, designation, place of use
and satisfactory performance of the Transformers for a period, as stipulated in the above
Qualifying Requirement, from the date of commissioning. Bids will not be considered, if the
past manufacturing experience is found to be unsatisfactory or is of less than the period, as
stipulated in the above Qualifying Requirement of this Specification, on the date of opening of
the bid and bids, not accompanying user’s certificates will be rejected.
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8. Language and measures:
All documents pertaining to the contract including specifications, schedule, notices,
correspondence, operating and maintenance instructions, drawings or any other writing shall
be written in English language. The metric system of measurement shall be used exclusively
in this contract.
9. Deviation from specification:
It is in the interest of the tenderers to study the specification thoroughly before tendering so
that, if any deviations are made by the Tenderers, (both commercial & technical), the same are
prominently brought out in schedule of deviation (Annex-XIII). Unless deviations in scope,
technical and commercial stipulations are specifically mentioned in the list of deviations, it
shall be presumed that the tenderer has accepted all the conditions stipulated in the tender
specification not withstanding any exemptions mentioned therein. The deviations in commercial or
technical or both will not be considered in any other form or manner except as per Annex-XIII.
10. Right to reject/accept any tender:

The purchaser reserves the right either to reject or to accept any or all tenders if the situation
so warrants in the interest of the purchaser. Orders may also be split up between different
Tenderers on individual merits of the Tenderer. The purchaser has exclusive right to alter the
quantities of materials/ equipment at the time of placing final purchase order. After placing of
the order, the purchaser may defer the delivery of the materials. The quantity of transformers
as per above tender may be increased or decreased at the discretion of the purchaser. It may be
clearly understood by the Tenderer that the purchaser needs not assign any reason for any of
the above action [s].
11. Supplier to inform himself fully:

The supplier shall examine the instructions to tenderers, general conditions of contract,
specification and the schedules of quantity and delivery to satisfy himself as to all terms and
conditions and circumstances affecting the contract price. He shall quote price [s] according to
his own views on these matters and understand that no additional allowances except as
otherwise provided there in will be admissible. The purchaser shall not be responsible for any
misunderstanding or incorrect information, obtained by the supplier other than the information
given to the supplier in writing by the purchaser.
12. Patent rights Etc.
The supplier shall indemnify the Purchaser against all claims, actions, suits and proceedings
for the infringement or alleged infringement of any patent design or copy right protected either
in the country of origin or in India by the use of any equipment supplied by the manufacturer,
but such indemnity shall not cover any use of the equipment, other than for the purpose
indicated by or reasonably to be inferred from the specification.
13. Delivery:-
[a] Time, being the essence of the contract; the equipment shall be supplied within the delivery
date specified in the contract. The Purchaser, however, reserves the right to reschedule the
delivery and change the destination if required. The delivery period shall be reckoned from the
date of placing the Letter of Intent/Purchase order, as may be specified in LOI/Purchase order.
[b] The bidder shall be required to state the period of time within which they will complete the
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delivery of the equipment along with all accessories and spares. The period as quoted by the
Bidder 14 weeks or more in excess of the specified delivery period will make the bid non-
responsive and will be rejected.
14. Despatch Instructions
I] The materials should be securely packed and despatched directly to the specified site at the
supplier’s risk by Road Transport only.
II] Loading & unloading of Ordered Materials.

It will be the sole responsibility of the supplier for loading and unloading of materials both
at the factory site and at the destination site/store. The Purchaser shall have no responsibility
on this account.
15. Supplier’s Default Liability.
[i] The Purchaser may, upon written notice of default to the supplier, terminate the contract in
circumstances detailed hereunder:-
[a] If in the judgment of the Purchaser, the supplier fails to make delivery of equipment within the
time specified in the contract or within the period for which extension has been granted by the
Purchaser in writing in response to written request of the supplier.
[b] If in the judgment of the Purchaser, the supplier fails to comply with any of the provisions of
this contract.
[ii] In the event, Purchaser terminates the contract in whole or in part as provided in Clause-15(i)
of this section, the Purchaser reserves the right to purchase upon such terms and in such a
manner as he may deem appropriate in relation to the equipment similar to that terminated and
the supplier will be liable to the Purchaser for any additional costs for such similar equipment
and/or for penalty for delay as defined in clause-22 of this section until such reasonable time
as may be required for the final supply of equipment.
[iii] In the event, the Purchaser does not terminate the contract as provided in clause 15(i) of this
Section, supplier shall be liable to the Purchaser for penalty for delay as set out in Clause-22
of this section until the equipment is accepted. This shall be based only on written request of
the supplier and written willingness of Purchaser.
16 Force Majeure:
The supplier shall not be liable for any penalty for delay or for failure to perform the contract
for reasons of force majeure such as acts of god, acts of the public enemy, acts of Govt., Fires,
floods, epidemics, Quarantine restrictions, strikes, Freight Embargo and provided that the
supplier shall within Ten (10) days from the beginning of such delay notify the purchaser in
writing of the cause of delay. The purchaser shall verify the facts and grant such extension, if
facts justify.
17. Extension of time:-
If the delivery of equipment/material is delayed due to reasons beyond the control of the
supplier, the supplier shall without delay give notice to the purchaser in writing of his claim
for an extension of time. The purchaser on receipt of such notice may agree to extend the
contract delivery date as may be reasonable but without prejudice to other terms and
conditions of the contract.
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18. Guarantee period: -
[i] The stores covered by this specification should be guaranteed for satisfactory operation and
against defects in design, materials and workmanship for a period of at least 30 [thirty] months
from the last date of delivery or 24 [twenty-four] months from the date of commissioning,
whichever is earlier. For the category of the bidders, as specified at Cl. No.30(e) of this section
of this specification, the same is for a period of at least 54 [fifty-four] months from the last
date of delivery or 48 [forty-eight] months from the date of commissioning, whichever is
earlier. The date of commissioning shall be the date from which the equipment is in
satisfactory operation. The last date of delivery shall be the date on which the transformer
along with all its accessories and spares are received at OPTCL’s stores/sub-station site in
complete shape and good condition, which are released for Despatch by the purchaser after
due inspection.
The above guarantee certificate shall be furnished in triplicate to the purchaser for his
approval. Any defect noticed during this period should be rectified by the supplier free of cost
to the purchaser provided such defects are due to faulty design, bad workmanship or bad
materials used, within one month upon written notice from the purchaser, failing which
provision of Clause-22(ii) shall apply.
[ii] Equipment/material failed or found defective during guarantee period shall have to be
guaranteed after repair/replacement for a further period of 24 months from the date of
commissioning or 30 months from the date of delivery at OPTCL’s stores/sub-station site in
complete shape and good condition, after such repair/replacement which ever is earlier. For
the category of the bidders, as specified at Cl. No.30(e) of this section of this specification, the
same is for a period of at least 54 [fifty-four] months from the last date of delivery or 48
[forty-eight] months from the date of commissioning whichever is earlier. Date of receipt as
used in this clause shall mean the date on which the transformer along with all its accessories
and spares are received at OPTCL’s stores/sub-station site in complete shape and good
condition,
19. B.G. towards security deposit, 100% payment and performance guarantee:
(i) A Composite Bank Guarantee as per the proforma enclosed at Annexure-VIII of the
specification for 10% [ten percent] of the total FORD cost of the purchase order/20%(twenty
percent) of the contract value for the category of the bidders, as specified at Cl. No.30(e) of
this section of this specification shall be furnished from any nationalized/scheduled bank
having a place of business at Bhubaneswar to the office of Sr.General Manager [Central
Procurement Cell], OPTCL within 15 days of issue of the purchase order,. The BG shall be
executed on non judicial stamp paper worth of Rs.100.00 [Rupees one hundred] only or as per
the prevalent rules, valid for a period of 32 months/56 months for the category of the bidders,
as specified at Cl. No.30 (e) of this section of this specification, from the last date of stipulated
delivery period, for scrutiny and acceptance, failing which the supply order will be liable for
cancellation without any further written notices. The BG should be accompanied by a
confirmation letter from the concerned bank, and should have provision for encashment at
Bhubaneswar, before the Bank Guarantee is accepted and all concerned intimated.
[ii] No interest is payable on any kind of Bank Guarantee.
[iii] In case of non-fulfillment of contractual obligation, as required in the detailed purchase

order/Specification, the composite Bank guarantee shall be forfeited.
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20. Import License
In case, imported materials are offered, no assistance will be given for release of Foreign
Exchange. The firm should arrange to import materials from their own quota. Equipment of
indigenous origin will be preferred.
21. (A) Terms of Payment.

[i] 100% value of each consignment with 100% Excise duty, Entry Tax, if any, and sales tax in
full as applicable along with freight & Insurance charges will be paid on receipt of materials in
good condition at stores/desired site and verification thereof, subject to furnishing of Bank
Guarantee, as laid down under clause-19 of this specification & on prior approval of guarantee
certificate &Test certificate by the Purchaser.
[ii] Payment of Freight & Insurance charges and Entry Tax.

Freight & Insurance Charges & Entry Tax, incorporated in the Purchase contract shall be paid
after receipt of materials at stores/desired site in good condition and on production of
authenticated documentary evidence, otherwise no Freight, Insurance charges & entry taxes
shall be payable.
[B] Composite Bank Guarantee of appropriate amount to OPTCL, covering 10% of F.O.R.
Destination cost of the purchase order/20%(twenty percent) of the contract value for the
category of the bidders, as specified at Cl. No.30 (e) of this section of this specification shall
be furnished from any nationalized/scheduled bank well in advance (within 15 days from the
date of issue of the purchase order).
22. Penalty for Delay in Completion of Contract

(i) If the Supplier fails to deliver the materials/equipments within the delivery schedule, specified
in the contract including delivery time extension, if any, granted thereto, the Purchaser shall
recover from the Supplier, penalty for a sum of half percent (0.5 percent) of the Ex-works
price of the un-delivered equipment for each calendar week of delay or part thereof. For this
purpose, the date of receipted challan shall be reckoned as the date of delivery. The total
amount of penalty shall not exceed five percent (5%) of the ex-works price of the unit or units
so delayed. Equipment will be deemed to have been delivered only when all its components,
accessories and spares as per technical Specification are also delivered. If certain components,
accessories and spares are not delivered in time, the equipment will be considered delayed
until such time as the missing parts are delivered.
(ii) If the Supplier fails to rectify/replace the equipment/material within 30 days from the date of
intimation of the defect, so noticed by the purchaser within the guarantee period, then the
penalty for sum of one half of the one percent (0.5%) of the total purchaser order amount for
each calendar week of delay or part thereof shall be recovered by the purchaser within the
guarantee period. For this purpose, penalty date will start from the 30th day from the date of
issue of letter on defectiveness of equipment/material, so supplied by the purchaser. The total
amount of penalty in this case shall not exceed 10% (TEN PERCENT) of the purchase order
amount.
The purchase order amount shall mean ex-works price + freight and insurance and all
taxes and duties.
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If the defects, so intimated will not be rectified by the supplier within the guarantee
period, then whole of the B.G. will be forfeited by the purchaser, without any intimation to the
supplier.
23. Insurance
The Supplier shall undertake insurance of stores covered by this Specification unless
otherwise stated. The responsibility of delivery of the stores at destination in good condition
rests with the Supplier. Any claim with the Insurance Company or transport agency arising
due to loss or damage in transit has to be settled by the supplier. The Supplier shall undertake
free replacement of materials damaged or lost, which will be reported by the consignee within
30 days of receipt of the materials at destination, without awaiting for the settlement of their
claims with the carriers and under writers.
24. Payment Due from the Supplier.
All costs and damages, for which the supplier is liable to the purchaser, will be deducted by
the purchaser from any money, due to the supplier under any of the contract (s), executed with
OPTCL.
25. Sales Tax clearance certificate and Balance sheet and profit & Loss Account:
i. Sales Tax clearance certificate for the previous year shall be enclosed with the tender.
ii. Audited Balance Sheet and Profit & Loss Account of the bidder duly certified by a Chartered
Accountant for the previous three years, relevant to the year of this tender shall be enclosed to
assess the financial soundness of the bidders.
26. EXCISE DUTY AND TAXES: -
a) A Bidder will be entirely responsible for quoting the correct taxes and duties, other local taxes
or levies, if any etc. which has to be incurred until completion of the contract. For the purpose
of evaluation, the Bidder should clearly indicate, the Excise duty, Sales Tax, Entry tax, service
tax and any other taxes, levies and duties, payable, in the price schedule. Failure to furnish the
same will be loaded as indicated below:-
i) It is the responsibility of the Bidder to quote all taxes and duties correctly without
leaving any row/ column unfilled. Where taxes and duties are not applicable, the bidder
should enter “NA”. If no duty/tax is leviable, the same may be entered as ‘NIL’. If any
column/row is left blank or filled vaguely like “as applicable”, the same will be loaded
with the maximum of the other eligible bids.
ii) Any variation because of imposition of or variation in statutory levies on goods,
contracted to be supplied, occurring after the expiry of the original contractual delivery
date shall not be reimbursable
b) Excise duty on finished products for supply, payable by the purchaser shall be indicated
separately both in lump sum and rates of duty, applicable shall be quoted and shall be included
in the bid price. The items for which these duties are not quoted by the bidders, shall not be
payable by the purchaser and shall be borne by the Bidder/Supplier.
c) All custom duties, excise duties, sales taxes, entry tax and other levies, payable by the bidders
in respect of transaction between the bidders and their vendors/sub-suppliers while procuring
any component, sub-assemblies, raw materials and equipment shall be included in the bid
price and no claim on this behalf will be entertained by the purchaser.
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d) It may be noted that OPTCL is registered as a dealer under Orissa Sales Tax Act and under the
Central Sales Tax Act and is hence eligible to the concessional levy on all the inter-state sales,
made to OPTCL. The necessary form ‘C’ declaration, if and when required may be obtained
directly from the paying officers in respect of the inter-state sales, effected under this contract.
Provided always, in case where OPTCL has doubt whether the sales tax is at all payable, on
the transaction in question, the OPTCL will withhold the amount of tax until the party
produces an order of a competent authority, declaring the liability of the transaction of sales
tax.
e) Offers with exemption from Excise duty including sales tax shall be accompanied with
authenticated proof of such exemption. Authenticated proof for this clause shall mean attested
Photostat copy of exemption certificate. Any claim towards Excise duty shall be paid on actual
basis subject to production of authenticated documentary evidence.
27. Supplier’s Responsibility.
Not withstanding anything mentioned in the Specification or subsequent approval or

acceptance by the Purchaser, the ultimate responsibility for design, manufacturing, materials
used and satisfactory performance shall rest with the Tenderers. The supplier(s) shall be
responsible for any discrepancy noticed in the documents, submitted by them alongwith the
bid(s).
28. Validity
Prices and conditions contained in the offer should be kept valid for a minimum period of 180
days from the date of opening of the tender, failing which the tender shall be rejected.
29. EVALUATION:
I) TECHNO-COMMERCIAL BID:-All the bids, which are opened, read out and considered for
evaluation will be checked for qualification requirements as per clause No.30 and stipulations
in outright rejection clause No.34 of this section of the specification. Such of the bid(s), which
do not meet the qualification requirements and stipulations as per outright rejection clauses
will not be evaluated further. The bid is to checked for its conformity to the technical
specification. If it does not meet the technical specification, the bid may not be evaluated
further. However, if in the opinion of the purchaser, the bidder has offered equipment/material
better than that, specified in the technical specification; the same may be taken into
consideration.
Further, the purchaser may enquire from the bidder in writing for any
clarification on the bid. The response of the bidder will also be in writing. However, no
change in the prices or substance of the bid will be sought, offered or permitted.
II) PRICE BID: -Evaluation of price bids will be on the basis of the FOR DESTINATION
PRICE (By road Transport) including Excise duty, Sales Tax and other levies, as may be
applicable. The FORD PRICE shall consist of the following components.
a) Ex-works price.
b) Packing and Forwarding charges.
c) Freight, loading and unloading charges
d) Insurance
e) Excise duty.
f) Sales Tax.
g) Entry Tax.
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h) Other statutory levies, if any.
i) Mandatory spares (At the discretion of the purchaser)
j) Type test charges(At the discretion of the purchaser)
k) Loading towards losses as per Technical Specification.
l) Supervision of erection, testing and commissioning charges including service tax, if
applicable
m) Discounts offered, if any, by the Bidder shall also be considered. However, conditional
discounts will not be considered.
n) For delivery period, quoted beyond specified in this specification will attract a loading
@ 0.5% of the Ex-works price for each week or part thereof delay beyond the base and
this will be added to the Bid price for evaluation. Bids, offering completion of delivery
longer than 14 weeks after the stipulated delivery period, specified in the specification
will be rejected.
o) In such cases, where type test charges are not quoted, highest test charges for such
tests(which will be considered for evaluation) among other bids will be loaded.
However, while placing orders, such tests would be deemed to have been offered free
of cost.
p) In case of mandatory spares, if no price is mentioned for any item(s)[ which will be
considered for evaluation], the bid will be loaded with the maximum price, quoted by
the other bidder. However, while placing orders, such mandatory spares would be
deemed to have been offered free of cost.
N.B: - a) The purchaser’s evaluation of a bid will exclude and not take into account any
allowance for price adjustment during the period of execution of the contract, if
provided in the Bid.
b) Arithmetical errors will be rectified on the following basis. If there is a discrepancy
between the unit price and the total price that is obtained by multiplying the unit price
and quantity, the unit price shall prevail and the total price will be corrected. If there is
a discrepancy between the Total Bid Amount and the sum of the total prices, the sum of
the total prices shall prevail and the total bid amount will be corrected.
c) In case of discrepancy between soft copy and hard copy, the entries in hard copy will
prevail.
III) Weightage shall be given to the following factors in the Evaluation and comparison of
Bids:-
In comparing bids and in making awards, the purchaser will consider other factors such as
compliance with the specification, qualification criteria, outright rejection of tenders, relative
quality, adaptability of suppliers or services, experiences, financial soundness, record of
integrity in dealings, performance of materials/equipments earlier supplied, ability to furnish
repairs and maintenance services, the time of delivery, capability to perform including
available facilities such as adequate shops, plants, equipment and technical organization.
30. QUALIFYING REQUIREMENT OF BIDDER (QR): -
a) The bidder should have manufacture and supply experience of the rating as tendered or higher
capacity Transformers (both MVA & Voltage rating) for a minimum period of 5 (five) years
as on the date of opening of the Techno-Commercial bid.
b) At least 5 (five) Nos. Transformers of rating, as tendered or higher capacity (both MVA and
Voltage rating) should have been supplied successfully.
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c) The rating, as tendered or higher capacity (both MVA and Voltage rating) transformer(s)
should have at least 3 (three) years successful performance from the date of commissioning.
d) The tenderer who have manufacturing unit in India and is a part of parent company, located
elsewhere, and is meeting above qualifying criteria by the parent company, can also
participate, provided the Indian unit has minimum 2 (two) years manufacturing and supply
experience of the same rating, as tendered or higher capacity ( both MVA and voltage rating)
and performance certificate of satisfactory operation from the user for a minimum period of 1
(one) year from the date of commissioning of the transformer is submitted. The tenderer in
such case shall also furnish a legally enforceable Undertaking jointly with the parent Company
to guarantee quality, timely supply, performance and guarantee obligations as per Annexure-
XVI on award of contract and a confirmation letter from parent Company (Principals) as per
Annexure-XV shall be submitted along with the Bid.
e) The Indian bidder(s) who do not meet the above qualifying criteria [Sl.(a) to (d)], but have
valid collaboration with other transformer manufacturer or is a part of parent company shall
meet the following stipulations:-
i) The collaborator or parent company should have at least 10 (ten) years experience in the
design, manufacture, testing and supply of the rating, as tendered or for higher capacity (both
MVA and Voltage rating), which have been in satisfactory operation for at least 7 (seven)
years. In such an event, the bidder who has valid collaboration shall furnish along with his bid,
documentary evidence in support of experience and satisfactory operation as mentioned above
including a copy of the notorised collaboration agreement/ licensing agreement. In case of the
bidder, being part of parent company, they have to furnish a legally enforceable undertaking
jointly with the parent company to guarantee quality, timely supply, performance and
guarantee obligations as per Annexure-XVI on award of contract and a confirmation letter
from a parent company (principals) as per Annexure-XV shall be submitted along with the
Bid.
ii) Purchase Order(s) from Govt. of India/ State Governments or other undertakings for rating, as
tendered or higher capacity (both MVA and Voltage rating) should have been placed with the
Indian Bidder(s). The Bidder(s) should furnish the copies of such Purchase Order(s) along
with their offer, supported with documents as regard to proven capability, as mentioned in
Clause-iii, herein below.
iii) The Indian Bidder should have adequate manufacturing facility, testing facility (for all tests as
per Specification), experienced engineers and working personnel, R&D facility, financial
capability, the collaborator’s/ parent Company’s participation in regard to design,
manufacturing, testing and R&D etc., which will be determined before award of contract. Not
withstanding anything, stated above, the purchaser reserves the right to assess the bidder’s
capability and capacity to perform the contract, should circumstances warrant such an
assessment in the overall interest of the purchaser.
iv) The tenderer should have a minimum turn-over of 15 crores in any one financial year during
the previous three years.
v) In the event of order, the firm have to furnish guarantee for the transformer for a minimum
period of 48 (Forty eight) months from the date of commissioning or 54 (fifty four) months
Page 26 of 151
from the date of supply, whichever is earlier. The firm have to furnish composite B.G. of 20%
of the contract value which should be valid for 56 (fifty six) months from the date of supply.
vi) The tenderer should have adequate infrastructural facility for “after sales service”.
f) The bidder shall furnish type test reports with his bid. All type tests conducted on the rating
(both MVA and voltage class) or higher capacity (both MVA & voltage rating) shall be as per
relevant IS/IEC in recognized laboratory. The date of type test shall not be earlier than five
years as on the date of bid opening. The bids, received without type test reports may be treated
as non-responsive. In case of category (d) and (e) above, the type test reports of collaborator/
parent company are also applicable.
g) Copies of documents, defining the constitution or legal status, place of registration and
principal place of business of the company or firm or partnership or collaborator or parent
Company etc. shall be furnished along with the bid.
h) Even though the bidders meet the above qualifying criteria, they are subject to be disqualified
if they have
i) made misleading or false representations in the forms, statements and attachments,
submitted in proof of qualification requirements and/ or
ii) record of poor performance such as not properly completing the contract, inordinate
delays in completion of supply, litigation history or financial failure etc.
i) Not withstanding anything stated above, the purchaser reserves the right to assess the Bidder’s
capability and capacity to perform the contract within the scheduled time, should
circumstances warrant such assessment in the overall interest of the Purchaser.
N.B:- In absence of valid collaboration agreement as at Clause-30 (e) (i)

above, the proforma as per Annexure-XIV of Section-III of the above Specifications may `
please be used for submission along with Tender papers.
31. Jurisdiction of the High Court of Orissa.

`Suits, if any, arising out of this contract shall be filed by either Party in a court of Law to
which the jurisdiction of High court of Orissa extends.
32. Correspondences.
i) Any notice to the supplier under the terms of the contract shall be served by Registered Post or
by hand at the Supplier’s Principal Place of Business.
ii) Any notice to the Purchaser shall be served at the Purchaser’s Principal Office in the same
manner.
33. Official Address of the Parties to the Contract
The address of the parties to the contract shall be specified:-
[i] Purchaser: Senior General Manager (Procurement)(CPC),OPTCL,

Bhubaneswar-751022 (Orissa)
Telephone No. 0674 - 2541801
FAX No. 0674 - 2542964
[ii] Supplier: Address
Telephone No.
Fax No.
34. Outright Rejection of Tenders.

Tenders shall be out rightly rejected if the followings are not complied with –
Page 27 of 151
i) The Tenderer should have purchased/ obtained the Bid Specification document from
the office of the Purchaser or downloaded the same from website of OPTCL, but shall
deposit the tender cost, while submitting the tender.
ii) The tender shall be submitted in person or by Registered Post with A.D.
iii) The Tender shall not be submitted telegraphically or by Fax.
iv) The Tender shall be accompanied by the prescribed Earnest Money deposit unless
otherwise qualified for exemption from furnishing of E.M.D.
v) The tender shall be kept valid for a minimum period of 180 days from the date of
opening of tender.
vi) The Tender shall be submitted in two parts, as specified.
vii) The schedule of price should be filled up fully to indicate the break-up of the prices
including taxes and duties. Incomplete submission of this schedule will make the
tender liable for rejection; vide Clause No. 4 (ii) of Part-II.
viii) The Tenderer should quote “VARIABLE PRICE” as per IEEMA PVC and the price
should be kept valid for a minimum period of 180days from the date of opening of the
Tender.
ix) Guaranteed Technical Particulars and abstract of terms and conditions should be filled
in properly.
x) Bids, offering completion of delivery, longer than 14 weeks after the delivery period,
specified in this Specification, will be rejected.
xi) The Tenderer should fulfill the “Qualifying Requirement” as per Clause No. 30 of
Part-I, Section-II of this Specification.
35. Documents to be treated as confidential.

The supplier shall treat the details of the specification and other tender documents as private
and confidential and these shall not be reproduced without written authorization from the
Purchaser.
36. CONTACTING THE PURCHASER: -

(a) Subject to Clause No.4 (opening of bids) of part-I, Section-I (Instruction to Tenderer),
no bidder shall contact the purchaser on any manner, relating to its bid, from the time of
bid opening to the time, the contract is awarded.
(b) Any effort by a Bidder to influence the purchaser in the purchaser’s bid evaluation, bid
comparison or contract award decisions may result in the rejection of the Bidder’s bid.
37. Scheme/Projects
The materials/equipment covered in this specification shall come under “Construction and
O&M Works”.
38. EMPANELMENT OF BIDDERS:- OPTCL may consider for empanelment of such Bidders
and for such rating(s) of transformer(s) for which the Bidders will be found to be techno-
commercially responsive against this Tender Specification. Such empanelment should be valid for a
period of 3(three) years from the date of opening of techno-commercial bids against this Tender.
During the above period, OPTCL may ask for price bids and the price will be variable as per IEEMA
PVC. The bidders are required to give their consent in their offers against the above tender for such
empanelment. However, the Bidders are to note that such empanelment is not binding on the
purchaser and the purchaser is free to take any other decision under the prevailing circumstances in
the interest of OPTCL.
Page 28 of 151
SECTION - III
[LIST OF ANNEXURES]
The following schedules and proformas are annexed to this specification and contained
in Section-III as referred to in the relevant clauses: -
1 Declaration form ANNEXURE-I

2. Abstract of General Terms & Conditions of contract. ANNEXURE-II
3. Check list for qualifying requirements. ANNEXURE-III
4. Schedule of Quantity and Delivery. ANNEXURE-IV
5. Abstract of price component [to accompany Part-II ANNEXURE-V
of this specification]
6. Schedule of prices to accompany Part-II ANNEXURE-VI
7. Bank Guarantee form for earnest money deposit. ANNEXURE-VII
8. Composite Bank Guarantee form for security deposit, ANNEXURE-VIII
payment and performance.
9. Form of Extension of Bank Guarantee ANNEXURE-IX
10. Chart showing particulars of E.M.D. ANNEXURE-X
11. Data on Experience. ANNEXURE-XI
12. Proforma for performance statement. ANNEXURE-XII
13. Schedule of Deviation. ANNEXURE-XIII
14. Proforma of joint undertaking by the collaborator. ANNEXURE-XIV
15. Proforma of undertaking by the parent company (principals) ANNEXURE-XV
or collaborators.
16. Proforma of joint undertaking by the parent company ANNEXURE-XVI
(principals) or collaborators with the Bidder.
17. Schedule of spare parts for five years of normal operation ANNEXURE-XVII
and maintenance.
18. Price variation clause for Power Transformers. ANNEXURE-XVIII
Page 29 of 151
ANNEXURE - I
DECLARATION FORM
To
Sir,
1. Having examined the above specification together with terms & conditions referred to therein,
*I/We the undersigned hereby offer to supply the materials/equipments, covered therein, complete
in all respects as per the specification and General conditions, at the rates, entered in the attached
contract schedule of prices in the Tender.
2. * I/We hereby undertake to have the materials/equipments delivered within the time specified in the
Tender.
3. * I/We hereby guarantee the technical particulars given in the Tender supported with necessary
reports from concerned authorities.
4. * I/We certify to have purchased/ downloaded a copy of the specification by remitting cash/money
order/D.D./ remitting the cost of tender, herewith and this has been acknowledged by your letter/
money receipt No.___________________ Dated________________
5. In the event of tender, being decided in *my/our favour, *I/We agree to furnish the Composite
B.G. in the manner, acceptable to ORISSA POWER TRANSMISSION CORPORATION
LIMITED, and for the sum as applicable to *me/us as per clause-19 of section-II of this
specification within 15 days of issue of letter of intent/purchase order failing which *I/We clearly
understand that the said letter of Intent/Purchase order will be liable to be withdrawn by the
purchaser and the EMD, deposited by us shall be forfeited by OPTCL.
Signed this day of 2008
Yours faithfully
Signature of the Tenderer with seal of the company
[This form should be dully filled up by the tenderer and submitted along with the original copy of the
tender]
* (Strikeout whichever is not applicable)
Page 30 of 151
ANNEXURE-II
ABSTRACT OF GENERAL TERMS AND CONDITIONS OF CONTRACT
[COMMERCIAL] TO ACCOMPANY PART-I
1. State whether the quotation is in Single part/Two part

2. Whether the material/equipment offered conforms to the OPTCL’S/ ISS/IEC
specification (If not, specify the deviations in Annexure).
3. Earnest money furnished.
(A) Bank Guarantee, (B) Bank Draft,
4. Manufacturer’s supply experience including user’s certificate furnished or Yes/No
not.[As per clause No.7 of Section-II.]
5. Deviations to the specification if any[list enclosed or not] Yes/No
[As per clause-9 of the Section-II]
6. Delivery
[a] Commencement(No.of months from the date of purchase order)
[b]Rate of delivery per month
[c]Completion
7. Guarantee:- Whether agreeable to OPTCL’s terms. Yes/No
[As per clause-18 of Section-II]
8. Whether agreeable to furnish Composite B.G. in case his tender be successful Yes/No
9. Terms of payment:- Whether agreeable to OPTCL’s terms or not Yes/No
10. Nature of price:- Variable as per IEEMA’S PVC Yes/No
11. Penalty:- Whether agreeable to OPTCL’s terms or not (As per clause- Yes/No
22 of Section-II)
12. Whether STCC/ P&L A/C, Balance Sheet for the required period are Yes/No
furnished as per clause-25 of Section-II
13. Validity: - Whether agreeable to OPTCL’s terms or not Yes/No
[As per clause-28 of Section-II
14. Whether ED is included/excluded and shown separately. % of ED (on Ex-
works) as well as L.S indicated. If Nil/Exempted, Please specify.
15. Whether ST is included/excluded in Ex-works and % of ST(on Ex-works +
ED + Edu. cess)
16. Whether Entry Tax is included/excluded.
17. Whether recent type test certificates from any Government approved Yes/No
laboratory is furnished or not. [As per clause-30[f] of section-II]
18. Whether guaranteed technical particulars are furnished or not Yes/No
19. Whether dimensional design/drawings furnished or not Yes/No
20. Whether materials are ISI/ISO marked. Yes/No
21. Manufacturer’s name and it’s trademark Yes/No
22. Whether registered under Orissa Sales Tax Act/Central sales Tax Act Yes/No
23. Whether declaration form, duly filled in, furnished or not Yes/No
24. Whether the bidder is agreed to be empanelled in the list of vendors as per Yes/No
cl.No.38 of Part-I,Section-II of this specification,in the event of its bid,found
to be techno-commercially responsive.
Place:
Signature of the Tenderer
Date: with seal of the company.
Page 31 of 151
ANNEXURE-III
CHECK LIST FOR QUALIFYING REQUIREMENTS.
(A) GENERAL
1. The bidder has manufacturing and supply experience of the rating, as YES/NO
tendered or higher capacity Transformer(both MVA & voltage rating) for a
minimum period of 5 (five) years as on the date of opening of Techno-
Commercial bid. YES/NO
If Yes, necessary supporting documents/informations, furnished or not.
2. Nos. of transformers, as tendered or higher capacity (both MVA and YES/NO
voltage rating), supplied during the above period (Whether separate sheet
is enclosed, indicating the MVA, voltage rating of HV/IV/LV, purchase
order No. & Date, Name of the customer, Date of supply etc.)
3. The rating, as tendered or higher capacity (both MVA and Voltage rating) YES/NO
transformers have at least 3 (three) years successful performance from the
date of commissioning.
The user’s certificate enclosed. YES/NO
(B) For Bidder who has manufacturing unit in India and is part of parent
company.
1. The Indian bidder has minimum 2 (two) years manufacturing&supply YES/NO
experience of the same rating, as tendered or higher capacity (both MVA
and voltage rating).
If ‘YES’, necessary supporting documents/informations, furnished. YES/NO
2. User’s certificate for the rating, as tendered or higher capacity (both MVA YES/NO
and voltage rating), furnished.
3. Undertaking from the parent company (principal), accepting joint and YES/NO
several liability for all obligations of the contract, furnished.
(C) For other categories of bidders who do not meet the above qualifying
criteria, but have valid collaboration with other Transformer
Manufacturer/ parent Company.
1. The collaborator’s experience in the design, manufacture and testing of the YES/NO
rating, as tendered or higher capacity (both MVA and voltage rating) for at
least 10 (ten) years furnished.
If ‘YES’, necessary supporting documents furnished. YES/NO
2. User’s certificate of the collaborator for the rating, as tendered or higher YES/NO
capacity (both MVA and voltage rating) towards satisfactory operation of
the Transformer for at least 7 (seven) years, furnished.
3. Copy of notorised collaboration agreement/licensing agreement and in YES/NO
case of the manufacturer, being part of parent company, undertaking from
the parent company(principal),furnished.
4.(i) Purchase order(s), placed on the Indian Bidder by Govt. of India/State YES/NO
Govt. or their undertakings for the transformer rating, as tendered or
higher capacity (both MVA and voltage rating).
(ii) Xerox copies of purchase order(s) in complete shape, enclosed with the TES/NO
offer.
5. (i) Manufacturing facility (Details enclosed) YES/NO
(ii) Testing facility (Details enclosed) YES/NO
Page 32 of 151
(iii) Name, Designation, Qualification and experience of the Engineers (Details YES/NO
enclosed)
(iv) Details of working personnel (enclosed) YES/NO
(v) R&D facility (Details enclosed) YES/NO
(vi) Write-up on collaborator’s participation in regard to design, YES/NO
manufacturing, testing, R&D etc. furnished.
(vii) Turnover during previous three years. YES/NO
Authenticated documentary evidence, in support of the same, furnished.
(viii) Whether the bidder is agreed to furnish guarantee for the transformer for a YES/NO
minimum period of 48(fortyeight) months from the date of commissioning
or 54 (fiftyfour) months from the date of supply, whichever is earlier, in
the event of order.
(ix) Whether the bidder is agreed to furnish Composite B.G. of 20% of the YES/NO
contract value, which should be valid for 56 months in the event of order.
(x) Whether the bidder has adequate infrastructural facility for “after sales YES/NO
service”.
(D) COMMON FOR ALL CATEGORIES OF BIDDERS: YES/NO
Type test reports of the bidder or collaborator for the transformer,
offered,or higher capacity(both MVA & voltage rating), tests being
conducted in recognized laboratory and not earlier than five years as on the
date of opening of bid, furnished.
PLACE:
DATE: SIGNATURE OF THE
BIDDER
WITH SEAL
Page 33 of 151
ANNEXURE-IV
SCHEDULE OF QUANTITY AND DELIVERY
Sl.No Description of materials Quantity Desired Delivery Destination Remarks

required .
1 2 3 4 5 6
1. A)40MVA,132/33KV Lot-I-6Nos. Within 12(Twelve) Grid Sub-stations-
Power Transformer months from the Balasore-1No.
date of purchase Bhadrak-1No.
order. Baripada-1No.
Soro-1No.
Lot-II-5Nos. -Do- Palaspanga-2Nos.
Joda-1No.
Lot-III-5Nos. -Do- - Nimapara-1No.
Chainpal-1No.
Lot-IV-5 Nos. -Do- Sundargarh-1No.
Kantapalli-1No.
Balugaon-1No.
Bidanasi-1No.
Chandaka-1No.
Jajpur Road-1No.
Jajpur Town-1No.
Pattamundai-1No.
Angul-1No.
Berhampur-1No.
Bhanjanagar-1No.
Brajrajnagar-1No.
2. B)20MVA,132/33KV Lot-I-5Nos. Within 12(Twelve) Grid Sub-stations-
Power Transformer months from the Anandpur-2Nos.
date of purchase Karadgadia-2Nos.
order. Banki-2Nos.
Jharsuguda-2Nos.
Lot-II-5Nos. -Do- Kalunga-2Nos.
3. C)40MVA,220/33KV 3Nos. -Do- Bonei-2Nos.

Power Transformer Old Duburi-1No.
4. D)20MVA,220/33KV 1No. -Do- Mendhasal-1No.

Power Transformer
N.B:- The delivery schedule, destination Sub-station may be altered at the
time of placement of purchase order/release order.
Place:
Date: Signature of Tenderer

with seal of Company.
Page 34 of 151
ANNEXURE-V
ABSTRACT OF PRICE COMPONENT [TO ACCOMPANY PRICE BID]
1. Price basis. F.O.R. Purchaser’s

Destination site.
2. Packing & forwarding.
3. Rate of Insurance charges.
4. Rate of Freight charges including loading and

unloading charges
5. Rate of excise duty.
6. Rate of Sales Tax.
7. Rate of other taxes/levies/duties etc.
8. Rate of entry tax.
9. Rate of service tax

10. Nature of price.
Place:
Date: Signature of Tenderer.

With seal of Company.
Page 35 of 151
ANNEXURE-VI
SCHEDULE OF PRICES
A Description of the equipment
B. Quantity (Nos.)
C. PARTICULARS. Price in
Sl.No Rupees
1. Unit Ex-factory price including packing and forwarding charges
2. [a] Freight charges including charges for unloading at
sub-station site/store [by road transport]
[b] Break up of freight and unloading charges
3. Unit Insurance charges
4. Unit FORD sub-station site/store price. [ (1) + (2) + (3) ]
5. Unit excise duty
6. [a] Unit sales tax
[b] Unit entry tax
7. [a] Unit FORD sub-station/site price with taxes and duties
[b] Supervision of erection, testing & commissioning charges at site
per unit.
[c]ServiceTax,if,any,on supervision of erection,testing and
commissioning charges per unit.
8. Total FORD sub-station site/ store price with taxes and duties
including supervision of erection, testing, commissioning charges &
service Tax
9. TEST CHARGES[for type tests as specified at clause No. 6.4.1 of
Technical specification]
[a] Temperature rise test with DGA test before and after
Temperature rise test.
[b] Measurement of zero sequence impedance
[c] Measurement of auxiliary power consumption
[d] Vacuum test
[e] Pressure test
[f] IP-55 Test on cooler control cabinet and OLTC cabinet.
[g] Tests on OLTC as per IEC:214/1976 &
BS: 4571/1970 and relevant ISS.
[h] Short Circuit Withstand Capability Test
[i] Taxes and duties , if any, on the type test charges
10. [i] SPARES [As per clause No. 5.4.25 of Technical
Specification]
Page 36 of 151
Sl. * Description Unit Price Quantity Total price
No.
1 H.V. Bushing with metal parts and gaskets
2. L.V. Bushing with metal parts and gaskets
3. Local and remote winding temperature indicators
With contacts
4. Oil temperature indicator with contacts
5. PRD
6. MOLG
7. Cooler fans with motor.
8. Spare float with mercury contacts for Buchholz relay
9. Set of gaskets
10. Set of valves
11. Set of starter, contactor, relays and switches.
12. Buchholz relay
13. Tap position indicator [local and remote]
14. Diverter switch contacts
15. Winding temperature sensing element
16. Oil temperature sensing element
17. Set of hydraulic/ screw jacks
18. Fuses [control]
19. Lamps [indicative]
10 (ii) E.D. on Spares, if any.
10 (iii) C.S.T. on spares, if any.
10 (iv) Any other taxes, duties etc on spares.

11.Discount,if,any
* Full description of spares shall be as per clause No. 5.4.25 of Technical specification.
Signature of Tenderer
Name, Designation and Seal
N:B:-
1. The tenderer should fill up the schedule properly and in full. The tender will be rejected, if the
schedule of price is submitted in incomplete form. No post tender correspondence will be
entertained on break-up of prices. Also, the supplier should agree for delivery at sub-station
site.
2. In case, where F&I components are not specifically indicated in this schedule, 5% of the ex-
works price shall be taken towards F&I components for the purpose of comparison of price.
Page 37 of 151
3. The Tenderer shall certify in the price bid that MODVAT benefit, if any, has been fully passed
on to the purchaser while quoting the tender price.
4. Conditional offers will not be acceptable.
5. The bidder is to clearly indicate the period up to which the tax holidays are available to them.
6. Price bid in any other format will not be acceptable and the offer will be rejected.
7. Type Test charge should be quoted for each individual type test and the bid, having lump sum
price, quoted for all type test charges together is liable for rejection.Further,the purchaser,at its
discretion, may consider the charges for any or some or all the type tests towards evaluation of
the price Bids.
8. Rate of each spare should be quoted and the bid, having lump sum price, quoted for all
mandatory spares together is liable for rejection. Further, the purchaser, at its discretion, may
consider the charges for any or some or all the mandatory spares towards evaluation of the
price Bids.
9. Conditional discounts are not acceptable.
10. The price schedule shall also be furnished in Excel format and soft copy(floppy or CD) shall
be enclosed with the price bid.
11. In case of discrepancy between soft copy and hard copy, the entries in hard copy will
prevail.
Page 38 of 151
ANNEXURE-VII
PROFORMA FOR BANK GUARANTEE FORM FOR EARNEST MONEY
DEPOSIT
Ref Date Bank Guarantee No:
1 In accordance with invitation to Bid No. Dated of ORISSA POWER TRANJSMISSION

CORPORATION LTD [OPTCL] [herein after referred to as the OPTCL for the purchase of
_________________________________________
Messers____________________________________________________________
Address_____________________________________________________________________
________________________________wish/wished to participate in the said tender and as a
Bank Guarantee for the sum of
Rs.______________[Rupees________________________________________
Valid for a period of 360 days [Three hundred sixty days] is required to be submitted by the
Tenderer. We the _________________________________________________
[Indicate the Name of the Bank]
[Hereinafter referred to as ‘the Bank’] at the request of M/S
_______________________________________________________________
[Herein after referred to as supplier (s)] do hereby unequivocally and unconditionally
guarantee and undertake to pay during the above said period, on written request by the
Sr.General Manager [Procurement] ORISSA POWER TRANSMISSION CORPORATION
LIMITED_______________________________________________
[Indicate designation of the purchaser]
an amount not exceeding Rs._________________to the OPTCL, without any reservation. The
guarantee would remain valid up to 4.00 PM of _________________
[date] and if any further extension to this is required, the same will be extended on receiving
instructions from the_______________________________________ on whose behalf this
guarantee has been issued.
2. We the _____________________________________do hereby, further undertake to pay the
[Indicate the name of the bank]
amounts due and payable under this guarantee without any demur, merely on a demand from
the OPTCL stating that the amount claimed is due by way of loss or damage caused to or
Page 39 of 151
would be caused to or suffered by the OPTCL by reason of any breach by the said supplier [s]
of any of the terms or conditions or failure to perform the said Bid. Any such demand made on
the Bank shall be conclusive as regards the amount due and payable by the Bank under this
guarantee. However, our liability under this guarantee shall be restricted to an amount not
exceeding Rs.______________________________
3. We,the _______________ Bank undertake to pay the OPTCL any money so demanded not
withstanding any dispute or disputes so raised by the contractor [s] in any suit or proceeding
instituted/pending before any Court or Tribunal relating thereto, our liability under this present
being absolute and unequivocal. The payment so made by us under this bond shall be a valid
discharge of our liability for payment there under and the supplier(s) shall have no claim against
us for making such payment.
4. We, the______________________________________ further agree that the guarantee herein
Contained shall remain in full force and effect during the aforesaid period of 360 days [three
hundred sixty days] and it shall continue to be so enforceable till all the dues of the OPTCL under
or by virtue of the said Bid have been fully paid and its claims satisfied or discharged or till
Chairman-Cum-Managing Director, ORISSA POWER TRANSMISSION CORPORATION
LIMITED certifies that the terms and conditions of the said Bid have been fully and properly
carried out by the said Supplier [s] and accordingly discharges this guarantee. Unless a demand or
claim under this guarantee is made on us in writing on or before the _________________
we shall be discharged from all liability under this guarantee thereafter.
5. We, the _______________________________further agree with the OPTCL that the OPTCL
shall have the fullest liberty without our consent and without affecting in any manner our
obligations hereunder to vary any of the terms and conditions of the said Bid or to extend time of
performance by the said Supplier [s] from time to time or to postpone for any time or from time to
time any of the powers exercisable by the OPTCL against the said supplier [s] and to forbear or
enforce any of the terms and conditions relating to the said bid and we shall not be relieved from
our liability by reason of any such variation, postponement or extension being granted to the said
Supplier [s] or for any forbearance act or omission on the part of the OPTCL or any indulgence by
the OPTCL to the said Supplier[s] or by any such matter or thing, whatsoever which under the law
relating to sureties would, but for this provision, have effect of so relieving us.
6. This guarantee will not be discharged due to the change in the name, style and constitution of the
Bank or the supplier [s].
7. We,____________________________________lastly undertake not revoke this Guarantee
[Indicate the name of the bank
Page 40 of 151
during its currency except with the previous consent of the OPTCL in writing.
8. We, the__________________________ Bank further agree that this guarantee shall also be
invokable at our place of business at Bhubaneswar in the State of Orissa.
Dated ________________________ Day of _________________________
Witness ((Signature, names & address)
1.
For___________________________________________
[Indicate the name of Bank]
Page 41 of 151
ANNEXURE-VIII
PROFORMA FOR COMPOSITE BANK GUARANTEE FOR SECURITY
DEPOSIT, PAYMENT AND PERFORMANCE
This Guarantee Bond is executed this________________________day of_______________

2008 by us the _______________________________________Bank at ________________
___________________________
P.O.____________________________P.S.________________________________
District_________________________State_______________________________
1. WHEREAS the ORISSA POWER TRANSMISSION CORPORATION LIMITED, a body
corporate, constituted under the Electricity Act 2003 [hereinafter called “the OPTCL” which
shall include its successors and assigns has placed orders No. _______________Date
______________[hereinafter called “The Agreement”] on M/s.________________________
[herein after called “The Supplier”] which shall include its successors and assigns for supply
of materials.
AND WHERE AS the supplier has agreed to supply materials to the OPTCL in terms
of the said agreement AND
WHEREAS the OPTCL has agreed [1] to exempt the supplier from making payment
of Security [2] to release 100% payment of the cost of materials as per the said agreement and
[3] to exempt from performance guarantee on furnishing by the Supplier to the OPTCL, a
Composite bank Guarantee of the value of *10 % [ten percent] of the FORD price/20%(twenty
percent) of the contract price of the said agreement.
*Strike out,whichever is not applicable.
NOW THEREFORE, in consideration of the OPTCL having agreed [1] to exempt the Supplier
from making payment of Security [2] releasing 100% payment to the Supplier and [3] to
exempt from furnishing performance guarantee in terms of the said agreement as aforesaid,
we, the ______________________________ [Bank][hereinafter referred to as ‘the Bank’]
do hereby undertake to pay to the OPTCL an amount not exceeding Rs._____________
[Rupees_____________________________] against any loss or damage caused to or suffered
by or would be caused to or suffered by the OPTCL by reason of any breach by the said
Supplier [s] of any of the terms or conditions contained, in the said agreement.
Page 42 of 151
2. We the (______________________________________Bank) do hereby undertake to pay the
amounts due and payable under this guarantee without any demur, merely on demand from the
OPTCL stating that the amount claimed is due by way of loss or damage caused to or suffered
by the OPTCL by reason of any breach by the said Supplier [s] of any of the terms or
conditions, contained in the said agreement or by reason of the supplier’s failure to perform
the said agreement. Any such demand made on the bank shall be conclusive as regards the
amount due and payable by the Bank under this guarantee. However, our liability under this
guarantee shall be restricted to an amount not exceeding Rs.__________________
[Rupees____________________________________________________________]
3. We the_____________________________ (Bank) also undertake to pay to the OPTCL any
money so demanded not withstanding any dispute or disputes raised by the supplier [s] in any
suit or proceeding instituted/pending before any Court or Tribunal relating thereto our liability
under this present being absolute and unequivocal.
The payment so made by us under this bond shall be a valid discharge of our liability
for payment there under and the Supplier [s] shall have no claim against us for making such
payment.
4 We, (_____________________________________Bank) further agree that the guarantee
herein contained shall remain in full force and effect during the period that would be taken for
the performance of the said agreement and that it shall continue to be so enforceable till all the
dues of the OPTCL under or by virtue of the said agreement have been fully paid and its
claims satisfied or discharged or till Chairman-Cum-Managing Director, ORISSA POWER
TRANSMISSION CORPORATION LIMITED certifies that the terms and conditions of the
said agreement have been fully and properly carried out by the said Supplier [s] and
accordingly discharges this Guarantee.
Unless a demand or claim under this guarantee is made on us in writing on or before the
[Date________________], we shall be discharged from all liability under this guarantee
thereafter.
5. We,(_____________________________Bank) further agree that the OPTCL shall have the
fullest liberty without our consent and without affecting in any manner our obligations
hereunder to vary any of the terms and conditions of the said agreement or to extend time of
performance by the said Supplier [s] and we shall not be relieved from our liability by reason
of any such variations or extension being granted to the said supplier [s] or for any
forbearance, act or omission on the part of the OPTCL or any indulgence by the OPTCL to the
Page 43 of 151
said Supplier [s] or by any such matter or thing whatsoever which under the law relating to
sureties would, but for these provisions, have effect of so relieving us.
6. This guarantee will not be discharged due to the change in the name , style and constitution of
the Bank and supplier [s].
7. We,[________________________Bank] lastly undertake not to revoke this guarantee during
its currency except with the previous consent of the OPTCL in writing.
Date at ___________the, _______________day of _____________________Two thousand
______________
8. We,the________________________Bank further agree that this guarantee shall also be
invokable at our place of business at Bhubaneswar in the State of Orissa.
For _____________________________________
Witness (Name, Signature & Address)
1.
2.
For _____________________________________
Page 44 of 151
ANNEXURE-IX
FORM OF EXTENSION OF BANK GUARANTEE
(ON NON-JUDICIAL STAMP PAPER OF Rs.100/-)
Ref. No.________________
Dated: __________
Sr. General Manager,

(Central Procurement Cell)
OPTCL, Bhubaneswar-751022.
Dear Sirs,
Sub: Extension of Bank Guarantee No.__________for Rs._____________favouring yourselves

expiring ______________ on account of M/s. ______________ in respect of contract
No.______________ dated _____________ (hereinafter called original bank guarantee).
At the request of M/s._____________we ____________ bank Branch office at ________

having its head office at _____________ do hereby extend our liability under the above
mentioned guarantee No. ___________ Dated__________ for a further period of _______
Years/months from ________to expire on __________ except as provided above, all other
terms and conditions of the original bank guarantee No.__________dated __________ shall
remain unaltered and binding.
Please treat this as an integral part of the original guarantee to which it would be attached.
Yours faithfully,
For ____________
Manager/Agent/Accountant
Page 45 of 151
Power of Attorney No.______
Date: _________
SEAL OF BANK
Note: The non-judicial stamp paper of worth Rs.100/- shall be purchased in the
name of the bank which has issued the bank guarantee.
ANNEXURE-X
CHART SHOWING PARTICULARS OF EARNEST MONEY DEPOSIT
FURNISHABLE BY TENDERERS OF DIFFERENT CATEGORIES
1. Central and state Government undertakings Exempted.

4. All other inside and outside State Units. The amount of EMD
as specified in the
Specification /Tender
Notice in shape of
bank guarantee /DD.
NB: - REFUND OF E.M.D.
[a] In case of unsuccessful tenderers, the EMD will be refunded immediately after the tender is
decided. In case of successful tenderer, this will be refunded only after furnishing of Composite
Bank Guarantee referred to in clause No.19 of Section-II of this specification. Suits, if any, arising
out of EMD shall be filed in a court of law to which the jurisdiction of High Court of Orissa
extends.
[b] Earnest Money will be forfeited if the tenderer fails to accept the letter of intent/purchase order,
issued in his favour or revises the bid price[s] within the validity period of Bid.
Page 46 of 151
ANNEXURE-XI
DATA ON EXPERIENCE
[i] Name of the manufacturer:
[ii] Standing of the firm and rating of Transformer, quoted:
[iii] If the manufacturer is having collaboration with another firm [s], details regarding the same.
[iv] Description of Transformer, quoted, supplied and installed with the name(s) of the
Organisations to whom supplies were made along with Purchase Order No. & Date, wherein,
at least 1 (one) certificate shall be from a State/Central P.S.U or in accordance with Qualifying
Requirement, as stipulated at Cl.No.30 of Part-II, Section-II of this Tender Specification
[v] Details as to where installed and commissioned, as per the above Qualifying Requirement.
[vi] Testing facilities at manufacturer’s works.
[vii] A list of purchase orders of the same rated Transformer, as offered as per technical
specification or higher rating(both MVA & Voltage rating) along with user’s certificate, as applicable
in accordance with the above Qualifying Requirement of this Specification. User’s certificate shall be
legible and must indicate, user’s name, address, designation, place of use and satisfactory
performance of the Transformers for a period, as stipulated in the above Qualifying Requirement,
from the date of commissioning.
Place:
Date:
Signature of tenderer
Name, Designation, Seal
Page 47 of 151
ANNEXURE-XII
PROFORMA FOR PERFORMANCE STATEMENT.
Bid No. _____________

Date of Opening.___________
Name of the Firm__________________________________________________________

Name of the Collaborator, if, any----------------------------------------------------------------------
Order placed Order No. and Description Date of completion of Delivery.

by {full name Date. and quantity As per Contract Actual
& address of of ordered
purchaser} Equipment.
Remarks indicating reasons for late delivery, Has the equipment been satisfactorily
if any. functioning? (Attach a Certificate from
the purchaser)
Page 48 of 151
Signature of the Bidder _____________________
_______________________
_______________________
ANNEXURE-XIII
SCHEDULE OF DEVIATION.
A. TECHNICAL.
Sl.No. Requirements/ Specification Deviations. Remarks

Equipment. Clause No.
It is hereby conformed that except for deviation mentioned above, the offer conforms to all the
other features specified in Technical Specification Section _____ of this Bid document.
Page 49 of 151
Place: Signature of the Bidder.
Date: Name:
Business address:
B. COMMERCIAL.
Sl.No. Requirements/ Specification Deviations. Remarks

Equipment. Clause No.
It is hereby conformed that except for deviation mentioned above, the offer conforms to all the
other features specified in Commercial Specification Section _____ of this Bid documents.
Place: Signature of the Bidder.

Date: Name:
Business address:
ANNEXURE-XIV
ON NON-JUDICIAL STAMP PAPER OF APPROPRIATE VALUE (Rs.100/-)
PROFORMA OF JOINT UNDERTAKING BY THE COLLABORATOR/ASSOCIATE
ALONG WITH THE BIDDER.
THIS DEED OF UNDERTAKING executed this………………………..day

of……………….Two thousand and ……… by ………….a Company incorporated under the laws of
…………………. and having is registered office at ……………………..(hereinafter called the
“Collaborator” /”Associates” which expression shall include its successors, executors and permitted
assigns) and …………… a company incorporated under the Companies Act, 1956 having its
Registered office at ……………………………… (hereinafter called the “Bidder”/ “Supplier” which
expression, shall include its successors, executors and permitted assigns) in favour of OPTCL body
Page 50 of 151
corporate, constituted under Electricity Act 2003, having its registered office at Bhubaneswar
(hereinafter called the “Owner” which expression shall include its successors, executors and assigns).
WHEREAS the Purchaser invited Bids as per its specification No…………….. ) for
the design, manufacturer, testing, transportation to site, unloading at site, supervision of
erection/testing/commissioning of (Name of the material) …………… …………
AND WHEREAS Clause No.30 of Section-II Qualifying Requirement of part-I

forming part of the Tender Specification No……………….. inter-alia stipulates that the Bidder along
with its Collaborator/Associate must fulfill the qualifying requirement and be jointly and severally
bound and responsible for the successful performance of the Contract in the event the Bid is accepted
by the Owner resulting in a “Contract”.
AND WHEREAS the Bidder has submitted its Bids to the Owner vide Proposal
No……………………………………….. Dated………………… based on the
Collaboration/Association of the Collaborator/Associate.
NOW THEREFORE THIS UNDERTAKING WITNESSETH as under:
1.0 In consideration of the award of Contract by the Owner to the Bidder hereinafter referred to as
the “Contract” we, the Collaborator/Associate and the Bidder/Supplier do hereby declare that
we shall be jointly and severally bound unto the OPTCL for the successful performance of the
Contract and shall be fully responsible for the design, manufacturer, testing, transportation,
unloading at site, supervision of erection, testing and commissioning and successful
performance of (Name of the material)…………… in accordance with the Contract
specifications
2.0 In case of any breach of the Contract by the Supplier, we, the Collaborator/Associate do
hereby agree to be fully responsible for successful performance of the Contract and undertake
to carry out all the obligations under the Contract in order to discharge suppliers obligations
stipulated in the Contract. Further, if the Owner suffers any loss or damage on account of any
breach in the contract or non-performance of the complete equipment fully meeting the
performance guaranteed as per Bid specifications in terms of the Contract, we the
Collaborator/Associate and the supplier jointly and severally undertake to pay such loss or
damages to the Owner on the demand without any demur. This is without prejudice to any
rights of the Owner against the supplier under the contract and connected
documents/guarantees. It shall not be necessary or obligatory for the Owner to proceed against
Collaborator/Associate before proceeding against or while dealing with the supplier nor any
extension of time or any relaxation by the Owner to the supplier shall prejudice any rights of
the Owner under this deed of undertaking against the Collaborator/Associate or the supplier.
3.0 Without in any way effecting the quality and total responsibility in terms of this Deed of
undertaking, the Collaborator/Associate in particular, hereby agrees to depute their technical
experts from time to time to the Supplier’s works/Owner’s Project site as mutually considered
necessary by the Owner, Supplier and the Collaborator/Associate to ensure proper design,
manufacture, testing, transportation, unloading at site, supervision of erection, testing and
commissioning and successful performance of the equipment in accordance with Contract
Specifications and if necessary, the Collaborate/Associate shall advise the supplier suitable
modifications of designs and implement necessary corrective measures to discharge the
Page 51 of 151
obligations under the contract.
4.0 This deed of undertaking shall be construed and interpreted in accordance with the laws of
India and a court of law to which the jurisdiction of High Court of Orissa extends shall have
exclusive jurisdiction in all matter arising under the undertaking.
5.0 We, the Collaborator/Associate and the Bidder/Supplier agree that this undertaking shall be
irrevokable and shall form an integral part of the Contract and further agree that this
undertaking shall continue to be enforceable till the Owner discharges it. It shall become
operative from the effective date of contact.
IN WITNESS WHEREOF the Collaborator/Associate and the Bidder/ Supplier have

through their Authorized Representatives executed these presents and affixed Common Seals
of their respective Companies, on the day, month and year first above mentioned.
For Collaborator/Associate.
WITNESS:
1………………..
(Signature)
……………….. (Signature of Authorized

(Name in Block letters) Representative)
………………………………. Name……………………
(Office Address)
Designation ……………….
Common Seal of Company ………..
2. ……………………. For Bidder/Supplier

(Signature)
……………………. (Signature of Authorized

(Name in Block letters) Representative)
……………………….. Name ……………………………

(Office Address)
…………………………………..
Common Seal of
the Company …………………..
Page 52 of 151
NOTE: This deed of joint undertaking should be attested by Notary Public of the
Place/Country of the respective executent or it should be duly attested or
registered with the Indian Embassy/High Commission in that Country.
ANNEXURE-XV
ON NON-JUDICIAL STAMP PAPER OF APPROPRIATE VALUE (Rs.100/-)
PROFORMA OF UNDERTAKING BY
THE PARENT COMPANY (PRINCIPALS) OR COLLABORATORS
To
Sr. General Manager,
Central Procurement Cell
OPTCL, Bhubaneswar.751022
Page 53 of 151
Orissa, India.
TENDER SPECIFICATION No._______________________
Dear Sir,
With reference to Clause No.30 of Section-II, Qualification Requirements, as stated in Part-I of

bidding documents for Tender Specification No.___________, we, the company (Principals or
Collaborators) agree to furnish the following on award of contract:
Jointly with the bidders, a legally enforceable undertaking to guarantee quality, timely supply, and
performance and guarantee obligations as specified in the contract.
Yours faithfully,
Page 54 of 151
ANNEXURE-XVI
ON NON-JUDICIAL STAMP PAPER OF APPEROPRIATE VALUE (Rs.100/-)
PROFORMA OF JOINT UNDERTAKING BY THE
PARENT COMPANY (PRICIPALS) OR COLLABORATORS WITH THE BIDDER.
This deed of undertaking executed this _________ day of _________ by____________

having its registered office at _________________________(hereinafter called the ‘Parent Company
which expression shall include its successors, administrator, executors and permitted assigns) and
_____________ having it’s Head Office at ___________________________________, India (herein
after called the ‘Subsidiary’(Bidders which expression shall include its successors, administrators,
executors and permitted assigns) in favour of “Orissa Power Transmission Corporation Limited”
(Hereinafter called the “Purchaser”).
WHEREAS the Purchaser invited Bids as per its Specification No.__________ for the following
equipment ____________ at Bhubaneswar and whereas the bid documents stipulates that,
Manufacturer(s) who have established production line in India for the voltage Class equipment, as
tendered, based on Technological support of a parent company or collaborator can also be considered
provided the parent company (Principal) or collaborator meets qualifying requirements stipulated and
furnish (jointly with the parent company or collaboration) as detailed below.
i) Legally enforceable joint undertaking to guarantee quality, timely supply, performance and
guarantee obligations as per proforma attached at Annexure-XVI on award of contract.
AND WHEREAS______________ HAS submitted its proposal to the Owner vide _____________
based on the Association of the Parent Company & Subsidiary.
NOW THEREFORE THIS UNDERTAKING WITNESSED AS UNDER:
1. In consideration of the award of Contract by the Purchaser to the Supplier, we the parent
Company (Principals) or Collaborators and the Subsidiary do hereby declare and undertake
that we shall be jointly and severally responsible and bound unto the Orissa Power
Transmission Corporation Limited of the successful performance of the characteristics, as
specified in the contract to the satisfaction of the Owner.
2. In case of any breach of the Contract committed either by us and or by the Subsidiary, we the
Parent Company (Principals) or Collaborator do hereby undertake, declare and confirm that
we shall be fully responsible for successful performance of the contract and undertake to carry
out all the obligations and responsibilities under the contract in order to discharge the
Purchaser’s obligations, stipulated in the contract, we undertake to execute the work in its
entirety and hold responsibility even in respect of the work entrusted by us to our subsidiary.
We hereby indemnify the Purchaser that we will compensate the Purchaser,if any loss occurred
either due to our default in executing the work or by our subsidiary.
3. Without in any way affecting the generality and total responsibility in terms of this Deed of
undertaking, the Principal or Collaborator hereby agrees to depute their technical experts from
time to time to the Subsidiary’s Works/Purchaser project site as mutually considered necessary
by the Purchaser/Subsidiary’s and the Principals/Collaborators to ensure proper design,
Page 55 of 151
manufacturer, testing & supervision of erection, testing and commissioning.
4. Successful performance of the equipment under the said Contract in accordance with the
Contract specifications and if necessary the principals/collaborators shall advise the Subsidiary
suitable measures to discharge the obligations under Contract.
5. This Deed of Undertaking shall be construed and interpreted in accordance with the laws of
India and a court of law to which jurisdiction of High Court of Orissa extends shall have
exclusively jurisdiction in all matters arising under this undertaking.
6. We, the Parent Company (Principals) or Collaborators and the Subsidiary agree that this
undertaking shall be irrevocable and shall form an integral part of the Contract and further
agree that this undertaking shall continue to be enforceable till the successful completion of
the Contract and Owner discharges it. It shall become operative from the effective date of the
Contract
7. We, the Principals/Collaborators will be fully responsible for the quality of all Equipment/
Components manufactured at its works or at it’s vendor’s works and if necessary, their repairs
or replacement for successful performance of the Contract in terms of the Contract.
IN WITNESS WHEEOF, the Parent Company (Principals) or Collaborators and the Subsidiary
through their Authorized representatives, have executed these present and affixed Common
Seals of their respective Companies, on the day, month and year first mentioned above.
WITNESS: (PARENT COMPANY)
_____________________ _____________________
(Signature) (Signature)
_____________________ _____________________
(Name) (Name)
______________________
(Official Address) Common Seal of Company
2. (SUBSIDIARY)
______________________ _______________________
(Signature) (Signature)
_____________________ _______________________
(Name) (Name)
(Official Address) Common Seal of Company.
Page 56 of 151
ANNEXURE-XVII
SCHEDULE OF SPARE PARTS FOR FIVE YEARS OF NORMAL OPERATION

& MAINTENANCE
Sl.No. Particulars Quantity Unit delivery rate Total price.
Place:

Name, Designation, Seal
Page 57 of 151
ANNEXURE-XVIII
IEEMA/PVC/POWER/2003 Effective from 1st June, 2003
PRICE VARIATION CLAUSE FOR POWER TRANSFORMERS,

COMPLETE WITH ALL ACCESSORIES AND COMPONENTS
(Of ratings above 10 MVA or voltage above 33 KV
supplied against domestic contract)
This price variation clause is applicable for Power Transformers’ of all type including Auto,
Generating Transformers etc. with either rating of above 10 MVA or voltage above 33 KV. The clause
is to be used for domestic contracts. A separate price variation clause IEEMA/PVC/POWER/DE/2003
has been evolved for above types of Transformers, supplied against export / deemed export contract
against duty free inputs under special imprest licensing scheme.
The price variation quoted/confirmed is based on the input cost of raw materials/components and
labour cost as on the date of quotation and the same is deemed to be related to prices of raw materials
and all India average consumer price index number for industrial workers as specified in the price
variation clause given below. In case of any variation in these prices and index numbers, the price
payable shall be subject to adjustment, up or down in accordance with the following formula.
Po ( C ES IS IM TB W )
P= ---- ( 13 + 23 ---- + 28 ---- + 7 ---- + 7 ---- + 7 ---- + 15 ---- )
100 ( Co ESo ISo IMo TBo Wo )
Wherein
P = Price payable as adjusted in accordance with the above formula.
Po = Price quoted / confirmed.
Co = Average LME settlement price of copper wire bars (refer notes)

This price is as applicable for the month two months prior to the date of tender opening.
ESo= C&F price of CRGO ‘MOH’ grade Electrical Steel Sheets (refer notes)
The price is as applicable on the 1st working day of the month, one month prior to the date of `
tender opening.
ISo= Wholesale price index number for ‘Iron & Steel (Base: 1993-94 = 100)’ (refer notes)
This index number is as applicable for the week ending 1st Saturday of the month, three
Page 58 of 151
months prior to the date of tender opening
Imo= Price of Insulating Materials (refer notes)

This price is as applicable on the 1st working day of the month, one month prior to the date of
tender opening.
TBo= Price of Transformer Oil Base Stock (refer notes)

This price is as applicable on the 1st working day of the month, two months prior to the date of
tender opening.
Wo = All India average consumer price index number for industrial workers as published by the
Labour Bureau, Ministry of Labour, govt. of India (Base 1982=100)
This index number is as applicable on the 1st working day of the month, three months prior to
the date of tender opening.
For example, if date of tendering falls in May 2008, the applicable prices of Copper Wire Bars (Co)
and Transformer Oil Base Stock (TBo) should be for the month March, 2008, whereas the applicable
price of CRGO Steels (ESo), Insulating material (IMo) should be as on 1st April 2008 and wholesale
price index number for ‘Iron & Steel’ (ISo) should be for the week ending first Saturday of February,
2008 and all India average consumer price index No. (Wo) should be for the month of February, 2008.
The above price and indices are as published by IEEMA vide circular reference number IEEMA
(PVC)/TRF __ /__ prevailing as on first working day of the month ………………i.e. one month
prior to the time of tender opening.
C= Average LME settlement price of copper wire bars (refer notes)

This price is as applicable for the month four months prior to the date of delivery.
ES = C&F price of CRGO ‘MOH’ grade Electrical Steel Sheets (refer notes)
This price is as applicable on the 1st working day for the month three months prior to the date
of delivery.
IS = Wholesale price index number for ‘Iron & Steel (Base: 1993-94 = 100)’ (refer notes)
This index number is as applicable for the week ending 1st Saturday of the month, three
months prior to the date of delivery.
IM = Price of Insulating Materials (refer notes)

This price is as applicable on the 1st working day of the month, three months prior to the date
of delivery.
TB = Price of Transformer Oil Base Stock (refer notes)

This price is as applicable on the 1st working day of the month, two months prior to the date of
delivery.
W = All India average consumer price index number for industrial workers as published by the
labour Bureau, Ministry of Labour, Govt. of India (Base 1982=100)
This index number is as applicable on the 1st working day of the month, three months prior to
the date of delivery.
For example, If date of delivery in terms of clause given below falls in December 2008, the applicable
Page 59 of 151
prices of Copper Wire Base (C) and Transformer Oil Base Stock (TB) should be for the months
August 2008 and October 2008 respectively, whereas applicable prices of CRGO Steel Sheets (ES),
Insulating material (IM) should be as on 1st September 2008 and Wholesale price index number for
Iron & Steel (IS) should be for the week ending first Sunday of September 2008 and All India average
consumer price index no. (W) should be for the month of September, 2008.
The date of delivery shall be the date on which the equipment / material is notified as being ready for
inspection./despatch or the contracted delivery date which ever is earlier, wherever supplies are
effected within contractual delivery period. In case, the supplies are effected after the contractual
delivery period, the scheduled delivery date or the actual delivery date, whichever is advantageous to
the purchaser will form the basis for calculation of price variation
NOTES:
a] All prices of raw materials are exclusive of modvatable excise/CV duty amount and
exclusive of any other central, state or local taxes, octroi, etc. transformers
manufacturers import major raw materials like Copper, CRGO Steel Sheets, TOBS and
insulating pressboards etc. The landed cost of the imported raw materials includes
applicable custom duty but exclusive of modvatable CVD.
b] All prices are as on first working day of the month.
c] The details of prices are as under:
1] The LME price of Copper Wire Bars (in Rs./MT) is the LME average settlement
price of Copper Wire Bars for one month prior to the month of the circular converted
in to India Rupees with applicable exchange rates prevailing as on 1st working day of
the subsequent month. This price is the landed cost, inclusive of applicable customs
duty only but exclusive of countervailing duty.
2] The price of CRGO ‘MOH’ grade Electrical Steel Sheets (in Rs./MT) suitable for
Transformers of rating above 10MVA or voltage above 33 KV is the average C&F
price in US $ per MT converted into Indian Rupees with applicable exchange rate
prevailing as on 1st working day of the month, as quoted by primary producers. This
price is the landed cost, inclusive of applicable customs duty only but exclusive of
countervailing duty.
3] The wholesale price index number for ‘Iron & Steel’ is as published by the Office
of Economic Advisor, Ministry of Industry, Govt of India, New Delhi with base1993-
94=100. This wholesale price index number is being published weekly on provisional
basis. However, the same gets finalized after eight weeks and is normally available
after two months. Therefore, we are considering in our calculations this final index for
the first Saturday of the months two months prior to the date of which the price of
other raw materials such as AI, IM are published for the countervailing month.
4] The prices of insulating materials (in Rs./Kg) of pre-compressed pressboards of size

10mm thick, 3200 mm x 4100 mm is the average C&F price in free currency per MT
converted into Indian Rupees with applicable exchange rates prevailing as on 1st
working day of the month as quoted by primary suppliers. This price is the landed cost,
inclusive of applicable customs duty only but exclusive of countervailing duty.
Page 60 of 151
5] The price of TOBS is C&F price (in Rs./K.Ltr) for N-60 grade Oil as published in
ICIS-LOR bulletin for the 1st week of the previous month. This price is normally
published in US $ per US Gallon, which is converted in Rs./K.Ltr with applicable
exchange rate prevailing on 1st working day of the subsequent month. This price is the
landed cost, inclusive of applicable customs duty only but exclusive of countervailing
duty.
d] Some purchasers are purchasing oil immersed Transformers from manufacturers

without first filling of oil. Oil for first filling is procured and filled by the purchasers.
For such supplies, PV formula, excluding Oil will apply as under:
Po ( C ES IS IM W )
P= ---- (13 + 23 ---- + 28 ---- + 7 ---- + 7 ---- + 15 ----)
93 ( Co ESo ISo IMo Wo)
Where description of P, Po, C, ES, IS, IM and W etc. remains same as mentioned earlier.
SR.GENERAL MANAGER
(CENTRAL PROCUREMENT CELL)
Page 61 of 151
PART - II
PRICE BID
1. PRICE:
(i) Bidders are required to quote their price(s) for goods offered indicating they are VARIABLE as
per IEEMA PVC (ANNEXURE-XVIII).
(ii) The prices quoted shall be FOR Destination only at the consignee’s site/store inclusive of packing,
forwarding, Freight & Insurance. In addition, the break-up of FOR Destination price shall be given
as per schedule of Prices in Annexure-V of Section - III. The Tenderer has to certify in the price
bid that MODVAT benefit if any, has been fully passed on to the Purchaser, while quoting the
tender prices.
2. INSURANCE:
Insurance of materials/equipments covered by the Specification should normally be done by the

Suppliers with their own Insurance Company unless otherwise stated. The responsibility of
delivery of the materials/equipments at destination stores/site in good condition rests with the
Supplier. Any claim with the Insurance Company or Transport agency arising due to loss or
damage in transit has to be settled by the Supplier. The Supplier shall undertake free replacement
of equipments/materials damaged or lost which will be reported by the Consignee within 30 days
of receipt of the equipments/materials at Destination without awaiting for the settlement of their
claims with the carriers and underwriters.
3. CERTIFICATE FOR EXEMPTION FROM EXCISE DUTY/SALES TAX:
Offers with exemption from excise Duty/ Sales tax shall be accompanied with authenticated proof
of such exemption. Authenticated proof for this clause shall mean attested Photostat copy of
exemption certificates, attested by Gazetted Officers of State or Central Government.
4. PROPER FILLING UP OF THE PRICE SCHEDULE:
(i) In case, where Freight & Insurance charges are not furnished, 5% of the Ex-works price shall be
considered as the freight & Insurance charges.
(ii) The tenderer should fill up the price schedule (Annexure-VI of Section-III) properly and in full.
The tender may be rejected if the schedule of price is submitted in incomplete form as per clause-
34(vii) of Section-II of the Specification. The price schedule shall also be furnished in Excel
format and soft copy(floppy or CD) shall be enclosed with the price bid.
5. NATURE OF PRICE INDICATED IN SPECIFICATION SHALL BE FINAL.
The nature of price indicated in the Clause-13, Section - I of PART -I of the Specification shall be
final and binding.
Page 62 of 151
SECTION - IV.
TECHNICAL SPECIFICATION
FOR
20 MVA, 220/33 KV POWER TRANSFORMER –1NO.
Page 63 of 151
Sl. No. TITLE.
1.0 SCOPE. 66
2.0 Standards 66 to 69
3.0 Auxiliary Power Supply. 69
4.0 Principal Parameters. 70 to 75
5.0 General Technical Requirements. 76
5.1 Duty requirements. 76
5.2 Transformer Losses 76
5.3 Clearance. 77
5.4 Constructional Details. 77
5.4.1 Tank and Tank Accessories. 77 to 81
5.4.2 Valves and Location. 81
5.4.3 Joints and Gaskets. 82
5.4.4 Pressure relief device. 82
5.4.5 Earthing terminals. 83
5.4.6 Corrosion Protection. 83&84
5.4.7 Rating, diagram and valve plates. 84&85
5.4.8 Core. 85 to 87
5.4.9 Windings. 87 to 89
5.4.10 Gas and Oil actuated relays. 89&90
5.4.11 Temperature indicating devices and alarms. 90&91
5.4.12 Cooling equipment and its control. 91 to 94
5.4.13 Voltage selection and control. 95 to 100
5.4.14 Supervisory control. 100 to 101
5.4.15 Terminal and connection arrangements. 101 &102
5.4.16 Specification for control cabinets. 102 to 104
5.4.17 Insulating Oil. 104&105
5.4.18 Cleaning, painting and tropicalisation. 105&106
5.4.19 Bolts and Nuts. 106
5.4.20 Wiring and cabling. 106&107
5.4.21 Fittings. 107&108
5.4.22 Limits of Temperature rise. 108
5.4.23 Motors & MCBs. 109
5.4.24 Spanners & Special tools. 109
5.4.25 List of Mandatory Spares. 109 to 111
Page 64 of 151
6.0 INSPECTION AND TESTING.
6.1 Testing facilities 111
6.2 General 111
6.3 Stage Inspection. 111
6.4 Final Inspection 112
6.4.1 Type Tests & Special Tests 112&113
6.4.2 Routine Tests 113 to 116
6.4.3 Tests on site 116
7.0 TEST REPORTS. 116&117
8.0 LIST OF TRANSFORMER ACCESSORIES AND 117 to 119
TEST CERTIFICATES REQUIRED FOR THEM.
9.0 INSPECTION.
9.1 General. 119
9.2 Inspection Programme. 119 to 122
9.3 Pre-shipment check at supplier’s works. 122
9.4 Recommended commissioning checks. 122
10.0 QUALITY ASSURANCE PLAN. 122 &123
11.0 DOCUMENTATION. 123 to 125
12.0 PACKING AND FORWARDING. 125
13.0 SUPERVISION OF ERECTION, TESTING 125
AND COMMISSIONING.
14.0 QUANTITY AND DELIVERY REQUIREMENTS. 125
15.0 VALUES QUOTED IN G.T.P. AND LOSS 126
CALCULATION.
16.0 METHOD OF TECHNICAL EVALUATION. 126
Page 65 of 151
ANNEXURES
No. Title.
I. Quantity and Delivery Schedule. 127

II. Maximum Flux Density and Core 128
Weight calculation.
III. Details of Loss Calculations. 129&130
IV. Guaranteed Technical Particulars. 131 to 143
V. Additional Schedule of Informations. 144
VI. Check list towards Type Test Reports. 145
VII. Calibration Status of Testing 146
Instruments/Meters.
VIII. Check list for Delivery Schedule. 147
IX. Abstract of Terms & Conditions 148&149
(Technical).
N. B. : 1. Annexure-II to IX are to be filled up in complete shape by the bidders,

failing which their tenders are liable for rejection.
2. No approximate value is allowed in respect of any of the parameters, as

asked in the above Annexures. The bidders may quote the firm values with
tolerances, if asked in respective parameters.
Page 66 of 151
SECTION - IV.
1.0 SCOPE:-
1.1 This Specification provides for design, manufacture, inspection and testing before despatch, packing
and delivery at destination Sub-station by road transport, unloading at site and supervision of
erection, testing and commissioning of Power Transformer, complete with all fittings, accessories,
associated equipments and spares, required for its satisfactory operation in any of the sub-stations
of the State of Orissa.
1.2 The scope of supply includes the provision of one official copy of each of the standards,
Identified in Clause-2 of this Technical Specification.
1.3 The scope of supply includes the provision of training for Purchaser’s personnel.
1.4 The transformers shall confirm in all respects to high standards of engineering, design,
workmanship and the latest revisions of relevant standards at the time of offer and Purchaser shall
have the power to reject any work or material which, in his judgment, is not in full accordance
therewith. The transformer(s), offered shall be complete with all components, necessary for their
effective and trouble free operation. Such components shall be deemed to be within the scope of
supply, irrespective of whether those are specifically brought out in this Specification and/or the
commercial order or not.
1.5 The transformer(s), to be supplied against this specification shall be suitable for satisfactory
continuous operation under the following Topographical and Meteorological conditions:-
a) Maximum ambient air temperature (ºC) - 50

b) Minimum ambient air temperature (ºC)- 0
c) Average daily ambient air temperature (ºC)- 32
d) Relative humidity (%) - 100
e) Average rainfall per annum (cm)- 150
f) Maximum altitude above mean Sea level (m)- 1000
g) Maximum wind pressure (Kg/m²)- 80.84
h) Isoceraunic level (days/year)- 70
i) Seismic withstand factor(g) 0.3
j) Wind Velocity-(Wind Zone to IS875) (m/sec) 50
k) Pollution level to IEC815 Heavy
l) Air-borne contamination, if any Highly Polluted
2.0 STANDARDS:-
2.1 All transformers and associated equipments and accessories shall, except where modified by this
Specification, be designed, manufactured and tested in accordance with the latest editions of the
relevant International (IEC), Indian (IS) and British (BS) standards. In case of conflict, the order
of precedence shall be (1) IEC, (2) IS, (3) Other.
Reference to particular standard or recommendation in this Specification does not relieve the
Supplier of the necessity of providing goods and services, complying with other relevant
standards or recommendations.
Page 67 of 151
The list of standards, provided in this Specification is not to be considered exhaustive and the
supplier shall ensure that equipments, supplied under this contract meet the requirements of the
relevant standard whether or not it is mentioned here.
IEC IS BS/other Title

60076 2026 171 Power Transformers
P-1-2000
P-2-1993
P-3, 5-2000
P-6-1997
- - 6056 Methods of measurement of transformer and
Reactor sound levels
- - 4360 Weldable structural steel
- - 61 Threads for light gauge copper tube and fittings

- - 3600 Steel pipes and tubes for pressure purpose
- - 4504 Flanges for pipes, valves and fittings

529 13947 EN60529 Enclosures for electrical apparatus (App.C-13947)
214 - 4571 On load tap changers
60137(1995) 2099 223 Bushings for alternating voltages above 1000V
- 3347 - Dimensions for porcelain transformer bushing for
use in lightly polluted atmospheres
223 - 4963 Tests on hollow insulators
60354(1991) 6600 BSCP-0160 Loading guide for transformers
606 - - Application guide for power transformers
60296(Amd1-1986) 335 BS-14 Specification for unused mineral insulating oil for
Transformers and reactors
34 325 - Three phase Induction Motors

185 2705 - Current Transformers
518 - - Dimensional standardization of terminals for HV
Equipment
616 5578 - Terminal and tapping markings for Power
(11353) Transformers
- 1886 - Code of practice for installation and maintenance
of Transformers
- 3639 - Fittings and accessories for power transformers
- 3637 - Gas operated relays
- 6272 - Industrial cooling fans
- 4691 - Degrees of protection provided by enclosures for
rotating electrical machines
186 3156 Specification for voltage transformers
617 - - Graphical Symbols for drawings
- 2629 729 Galvanising
- 2633 - Methods of testing uniformity for zinc coated
articles
- 5 - Colours for ready mixed paints and enamels
- 2147 - Degrees of protection provided by enclosures for
Low voltage switchgears and control gears
- 3401/1992 - Silicagel
Page 68 of 151
9434 - Guide for sampling and analysis of dissolved gas in
oil filled equipment.
12676 - Oil impregnated paper insulated Bushing
Dimension and requirements.
60071, P-1-1993 - - Insulation Co-ordination
P-2-1996
- 375 - Markings & Arrangements for switchgear Bus
bars, Main connections and Auxiliary wiring
- 3638/1996 - Application Guide for Gas operated Relays.
60214(1989) 8468 - On-load Tap-changer.
- 8269 - Methods for switching Impulse Test on High
Voltage Insulators.
- 10028/1981 - Installation of Transformers.
(Part-2)
- 10028/1981 - Maintenance of Transformers.
(Part-3)
- 10561/1983 - Application Guide of Power Transformers.
60542,
Amd 1-1988 8468/1997 - Application Guide for On-load Tap-changer.
- 8263 - Method for Radio Interference Tests on High
Voltage Insulators.
- 3202 - Code of practice for climate proofing of Electrical
Equipment.
- 6702/1972 - Method for determination of Electric strength of
Insulating Oils.
- 6103/1971 - Method of Test for specific Resistance of Elect.
Insulating Liquids.
- 6262/1971 - Method of Test for power factor and Dielectric
Constant of Electrical Insulating Liquids.
- 6104/1971 - Method of Test for Interfacial Tension of oil
against water by the Ring Method.
60034,
P1-22(1972-2000) - - Rotating Electrical Machines.
60044, - - Instrument Transformers.
Amd P1-2000,
P-6-1992
60060, - - High Voltage Test Techniques.
P-1-1989,
Amd P-2-1996
60085 (1994) - - Thermal Evaluation and classification of Elect.
Insulation.
60270 (1981) - - Partial Discharge Measurements.
60404-8-7 (1998) - - Specification for Individual Materials-Cold Rolled
Grain oriented Electrical Steel sheet and strip
delivered in fully processed state
60529 (Amd 1-1999) - - Degree of protection, provided by enclosures (IP-
Code)
60551(Amd 1-1995) - - Determination of Transformer and Reactor Sound
Levels.
60567(1992) - - - Guide for sampling Gases and oil from oil-filled

Electrical equipment for the analysis of free and
Page 69 of 151
Dissolved Gases
60599(1999) - - Mineral Oil-Impregnated Electrical Equipment
in service-Guide to the Interpretation of Dissolved
and Free Gases Analysis.
.
60722 (1982) - - Guide to the Lightning and Switching Impulse
Testing of Power Transformers and Reactors.
60815 (1986) - - Guide for selection of Insulators in respect of
polluted conditions.
60947, P-1-7 - - Low voltage switchgear & control gear.
(l984-2000)
- IEEE C 57.93 IEEE Guides for Installation of Liquid Immersed
1995 Power Transformers.
- - IEEE Std 80 Guide for safety and AC Sub-station Grounding.
- - IEEE Std 979 Guide for Sub-station Fire protection.
- - IEEE Std 980 Guide for containment and control of oil spills
in Sub-stations.
- - CBIP Pub.295/ Manual on Transformers.
2006
- - NFPA National Fire Protection Association.
- - NEMA- -
Standard No.1.
- - Indian Electricity -
Rules-1956.
2.2 The standards, mentioned above are available from:
Standard: Name and Address:

IS Bureau of Indian Standards,
Manak Bhawan, 9-Bahadur Sahah Zafar Marg,
New Delhi - 110001, India.
IEC International Electro Technical Commission,

Bureau Central dela Commission,
Electro Technique International,
1-Ruede Verembe,
Geneva, SWITZERLAND.
2.3 Transformer meeting with requirements of other authoritative International Standards that ensure
equal or better performance than the standards, mentioned above shall also be considered. When
the transformer, offered by the supplier conforms to other standards, salient points of difference
between standards adopted and the standards, specified in this specification shall be clearly
brought out in the offer. Two copies of such standards with authentic translation in English shall
be furnished along-with the offer.
3.0 AUXILIARY POWER SUPPLY:-
Auxiliary electrical equipment shall be suitable for operation on the following supply system.
(a) Power devices like drive motors of 415V, 3Phase, 4 Wire, 50 Hz, neutral
Rating 1KW and above. Grounded AC supply.
(b) Lighting, space heaters and 240V, single phase, 50Hz, neutral
KW Motors. Grounded AC supply.
(c) Alarm control and protective 220V, DC, 2 Wire.

Page 70 of 151
Devices.
Each of the foregoing supplies shall be made available by the purchaser at the terminal point for each
transformer for operation of accessories and auxiliary equipment. Supplier’s scope includes supply of
interconnecting cables, terminal boxes etc. The above supply voltage may vary as below and all devices
shall be suitable for continuous operation over entire range of voltages.
(i) AC Supply: - Voltage ± 10%
Frequency ± 5%
(ii) DC Supply: - - 15% to + 10%
4.0 PRINCIPAL PARAMETERS:-
(A)For 40MVA, 132/33KV &20MVA, 132/33KV Power Transformer
The transformer shall conform to the following specific parameters:-
Sl. No. Item. Specification.
1 Type of Power 3 Phase Core type, 2 winding transformer,
Transformer/Installation. suitable for outdoor installation and suitable for bi-directional flow
of power
2 Type of Mounting. On wheels, mounted on rails.
3 Suitable for rated system 50 Hz (± 5%).
frequency.
4 (a) Maximum system voltage 145 KV/36KV.
ratio (HV/LV)
(b) Nominal voltage
Ratio (HV/LV) 132 KV/33 KV.
5 No. of Phases. 3 (Three)
6 No. of Windings. Two winding Transformer
7 Type of Cooling. ONAN/ONAF
NOTE: - ONAN- Oil Natural Air Natural.
ONAF - Oil Natural Air Forced.

8 MVA Rating corresponding to cooling system. 40MVA 20MVA
(a) ONAN cooling. 80% - 32 MVA 16MVA
(b) ONAF cooling. 100% - 40 MVA 20 MVA
9 Method of connection. HV - Star
LV - Star
10 Connection symbol. YNyno
11 System Earthing. Effectively solidly earthed (Neutral of both H.V.
& L.V.)
12 Percentage Impedances on normal tap %Impedance with Tolerance
and MVA base corresponding to HV/LV rating 40MVA 20MVA
and applicable tolerances: 12.5+10%(Tol.) 10+10%( Tol.)
(No negative tolerance is allowed)
NOTE: - No reactor either inside or outside the tank shall be used to achieve above % Imp. Value.
13 Intended regular cyclic overloading of windings. As per IEC76-1, Clause 4.2
14 a) Anticipated unbalanced loading. < 10%

b) Anticipated Continuous loading 110% of rated current
of windings (H.V and L.V)
15 Tap changing gear: - In Tank, Hi-speed Resistor Type
(i) Type. On load.
(ii) Provided on. H.V. side
(iii) Tap range. - 15% to +5%.
Page 71 of 151
(iv) Tap step. 1.25% of 132KV
(v) Automatic control required? Yes.
(vi) Remote control panel required? Yes.
(vii) DC supply. As per Specification.
(viii) Supervisory control provision required? Yes.
(ix) Marshalling kiosk required? Yes.
(x) No. of Transformers in parallel for which 4 (Maximum).
auto control to be suitable.
16 Over voltage operating capability and duration. 125% rated voltage for 60 seconds.
140% rated voltage for 5 seconds.
110% rated voltage continuous
17 Minimum Air core reactance of HV windings. 20%
18 Minimum knee point voltage (This will be At 110% of rated voltage.
determined during no load test method that 10%
increase in voltage from 110% rated voltage
causes the excitation current to increase not by
more than 50%).
19 Maximum Flux Density in any part of the core 1.6 Tesla
and yoke at rated MVA, Maximum System voltage
[145 KV/36 KV] and minimum system frequency
[48.5 HZ] [In Tesla].
20 Insulation levels:-
For windings:-
(a) 1.2/50 microsecond wave Shape Impulse HV IV LV
Withstand (KVP). 650 170 170
(b) Power frequency voltage withstand (KV-
rms). 275 70 70
©Separate source withstand voltage (KV-rms) 38 70 70
21 Type of winding insulation:-
(a) HV Graded.
(b) LV winding. Full.
22 a) Withstand time for three phase short circuit at 5 seconds.
Terminals.
b) System short circuit level for which the transformer 31.5KA (rms)-132KV
shall be capable to withstand. 25.0KA (rms)-33KV
23 Partial discharge 500 Picco- coulombs (Max.) at
1.5 x 145KV (For HV winding)
√3
.
24 Noise level at rated voltage and frequency. As per latest NEMA Std. Tr-1.
25 Permissible Temperature Rise over ambient
temperature of 50° C at ONAN & ONAF cooling.
(i) Of top oil measured by thermometer. 40° C
(ii) Of winding measured by resistance. 45° C
26 Minimum clearances in air (mm):- Phase to phase. Phase to ground
(a) HV 1600 1380
(b) LV 400 320
(c) HV to LV 1300 -
27 Terminals.
(a) HV winding line end. 145 KV OIP condenser bushing
(Anti-fog type)
Page 72 of 151
(b)LV Winding & Neutrals 36KV oil-filled porcelain
Communicating type bushing
(Anti-fog type)
28 Bushing current rating. 1. 145 KV - 1250 Amp.
2. 36 KV - 1000 Amp.
3. 36 KV (N) - 1000 Amp.
29 Maximum Radio Interference Voltage level at 1 500 micro volts.
MHZ & 1.1 times max. Rms phase to ground
Voltage for HV winding.
30 Minimum visual corona extinction voltage As per ISS/IEC
31 (a) Number of cooler banks required per Minimum of two.

Transformer.
(b) Rating of each bank as % of total loss. Not greater than 50%.
(d) No. of Fans. Adequate numbers of fans of 18”/24”
sweep with one No. stand-by fan in each
bank.
32 Insulation level of bushing. HV LV NEUTRAL
(a) Lightning Impulse withstand (KVP) 650 170 170
(b) 1 Minute Power Frequency withstand 275 70 70
Voltage (KV - rms).
(c) Creepage distance (mm). (min.) 3625 900 900
33 Material of HV & LV Conductor. Copper.
34 Accommodation on tank for outdoor neutral C.Ts. Yes.
35 Neutral side C.T. for owner’s use:
(i) Type. Single phase, outdoor mounted
(ii) Quantity. Two (one in H.V side & one in L.V side)
(iii) Voltage class. 36 KV.
(iv) No. of cores. One
(v) Current ratio (A/A). As per system requirement
(vi) Turn ratio. Identical to turns ratio, provided on
HV and LV side.
(vii) Knee point voltage. 600 volts.
(viii) Class of Accuracy. P.S.
(ix) Maximum secondary winding resistance 5 at 75°C.
(Ohms).
(x) Location for mounting. In neutral lead before connection to
Station earth.
(xi) Secondary current rating One Amp.
(NOTE: - HV - High Voltage, LV -Low Voltage.)
36 Maximum current density for HV & LV 2.8 A/ mm²
windings for rated current.
37 Type of oil preservation. Air- cell type.
38 Polarisation index i.e. ratio of Megger values at Shall be greater than or equal to ‘1.5’,
600 sec. to 60 sec. for H.V. to Earth, L.V. to but less than or equal to ‘5’.
Earth and H.V to L.V
39. Zero Sequence Impedance Shall be 80% or more of the positive
Sequence value
40. Core Assembly BOLTLESS TYPE
Page 73 of 151
(B)For 40MVA, 220/33KV &20MVA, 220/33KV Power Transformer
The transformer shall conform to the following specific parameters:-
Sl. No. Item. Specification.
1 Type of Power 3 Phase Core type, 2 winding transformer,
Transformer/Installation. suitable for outdoor installation and suitable for bi-directional flow
of power
2 Type of Mounting. On wheels, mounted on rails.
3 Suitable for rated system 50 Hz (± 5%).
frequency.
4 (a) Maximum system voltage 245 KV/36KV.
ratio (HV/LV)
(b) Nominal voltage
Ratio (HV/LV) 220 KV/33 KV.
5 No. of Phases. 3 (Three)
6 No. of Windings. Two winding Transformer
7 Type of Cooling. ONAN/ONAF
NOTE: - ONAN- Oil Natural Air Natural.
ONAF - Oil Natural Air Forced.

8 MVA Rating corresponding to cooling system. 40MVA 20MVA
(a) ONAN cooling. 80% - 32 MVA 16MVA
(b) ONAF cooling. 100% - 40 MVA 20 MVA
9 Method of connection. HV - Star
LV - Star
10 Connection symbol. YNyno
11 System Earthing. Effectively solidly earthed (Neutral of both H.V.
& L.V.)
12 Percentage Impedances on normal tap %Impedance with Tolerance
and MVA base corresponding to HV/LV rating 40MVA 20MVA
and applicable tolerances: 12.5+10 %( Tol.) 10+10 %( Tol.)
(No negative tolerance is allowed)
NOTE: - No reactor either inside or outside the tank shall be used to achieve above % Imp. Value.
13 Intended regular cyclic overloading of windings. As per IEC76-1, Clause 4.2
14 a) Anticipated unbalanced loading. < 10%

b) Anticipated Continuous loading 110% of rated current
of windings (H.V and L.V)
15 Tap changing gear: - In Tank, Hi-speed Resistor Type
(i) Type. On load.
(ii) Provided on. H.V. side
(iii) Tap range. - 15% to +5%.
(iv) Tap step. 1.25% of 220KV
(v) Automatic control required? Yes.
(vi) Remote control panel required? Yes.
(vii) DC supply. As per Specification.
(viii) Supervisory control provision required? Yes.
(ix) Marshalling kiosk required? Yes.
(x) No. of Transformers in parallel for which 4 (Maximum).
Page 74 of 151
auto control to be suitable.
16 Over voltage operating capability and duration. 125% rated voltage for 60 seconds.
140% rated voltage for 5 seconds.
110% rated voltage continuous
17 Minimum Air core reactance of HV windings. 20%
18 Minimum knee point voltage (This will be At 110% of rated voltage.
determined during no load test method that 10%
increase in voltage from 110% rated voltage
causes the excitation current to increase not by
more than 50%).
19 Maximum Flux Density in any part of the core 1.6 Tesla
and yoke at rated MVA, Maximum System voltage
[245 KV/36 KV] and minimum system frequency
[48.5 HZ] [In Tesla].
20 Insulation levels:-
For windings:-
(a) 1.2/50 microsecond wave Shape Impulse HV IV LV
Withstand (KVP). 950 170 170
(b) Power frequency voltage withstand (KV-
rms). 395 70 70
©Separate source withstand voltage (KV-rms) 38 70 70
21 Type of winding insulation:-
(a) HV Graded.
(b) LV winding. Full.
22 a) Withstand time for three phase short circuit at 5 seconds.
Terminals.
b) System short circuit level for which the transformer 40.0KA (rms)-220KV
shall be capable to withstand. 25.0KA (rms)-33KV
23 Partial discharge 500 Picco- coulombs (Max.) at
1.5 x 245KV (For HV winding)
√3
.
24 Noise level at rated voltage and frequency. As per latest NEMA Std. Tr-1.
25 Permissible Temperature Rise over ambient
temperature of 50° C at ONAN & ONAF cooling.
(i) Of top oil measured by thermometer. 40° C
(ii)Of winding measured by resistance. 45° C
26 Minimum clearances in air (mm):- Phase to phase. Phase to ground
(a) HV 2350 2150
(b) LV 400 320
(c) HV to LV 2200 -
27 Terminals.
(a) HV winding line end. 245 KV OIP condenser bushing
(Anti-fog type)
(b)LV Winding & Neutrals 36KV oil-filled porcelain

Communicating type bushing
(Anti-fog type)
28 Bushing current rating. 1. 245 KV - 1250 Amp.

2. 36 KV - 1000 Amp.
Page 75 of 151
3. 36 KV (N) - 1000 Amp.
29 Maximum Radio Interference Voltage level at 1 500 micro volts.

MHZ & 1.1 times max. Rms phase to ground
Voltage for HV winding.
30 Minimum visual corona extinction voltage As per ISS/IEC
31 (a) Number of cooler banks required per Minimum of two.

Transformer.
(b) Rating of each bank as % of total loss. Not greater than 50%.
(d) No. of Fans. Adequate numbers of fans of 18”/24”
sweep with one No. stand-by fan in each
bank.
32 Insulation level of bushing. HV LV NEUTRAL
(a) Lightning Impulse withstand (KVP) 1050 170 170
(b) 1 Minute Power Frequency withstand 460 70 70
Voltage (KV - rms).
(c) Creepage distance (mm). (min.) 6125 900 900
33 Material of HV & LV Conductor. Copper.
34 Accommodation on tank for outdoor neutral C.Ts. Yes.
35 Neutral side C.T. for owner’s use:
(i) Type. Single phase, outdoor mounted
(ii) Quantity. Two (one in H.V side & one in L.V side)
(iii) Voltage class. 36 KV.
(iv) No. of cores. One
(v) Current ratio (A/A). As per system requirement
(vi) Turn ratio. Identical to turns ratio, provided on
HV and LV side.
(vii) Knee point voltage. 600 volts.
(viii) Class of Accuracy. P.S.
(ix) Maximum secondary winding resistance 5 at 75°C.
(Ohms).
(x) Location for mounting. In neutral lead before connection to
Station earth.
(xi) Secondary current rating One Amp.
(NOTE: - HV - High Voltage, LV -Low Voltage.)
36 Maximum current density for HV & LV 2.8 A/ mm²

windings for rated current.
37 Type of oil preservation. Air cell type.
38 Polarisation index i.e. ratio of Megger values at Shall be greater than or equal to ‘1.5’,
600 sec. to 60 sec. for H.V. to Earth, L.V. to but less than or equal to ‘5’.
Earth and H.V to L.V
39. Zero Sequence Impedance Shall be 80% or more of the positive
Sequence value
40. Core Assembly BOLTLESS TYPE
Page 76 of 151
5.0 GENERAL TECHNICAL REQUIREMENTS: -
5.1 Duty Requirements.
5.1.1 The transformer will be used for bi-directional flow of rated power.
5.1.2 The transformer and all its accessories like C.Ts. shall be designed to withstand without injury, the
thermal and mechanical effects of a short circuit at the terminals of any winding with full voltage,
maintained on all other windings for duration of five seconds. The bidder is to furnish the
supporting calculation towards above along with the bid offer.
5.1.3 The transformer shall be capable of being loaded in accordance with IS: 6600 upto loads of 150 %.
There shall be no limitation imposed by bushings, tap changer etc.
5.1.4 The transformer shall be capable of being operated without danger on any tapping at the rated
KVA with voltage variation of ± 10% corresponding to the voltage of that tapping.
5.1.5 Radio interference and Noise level:
(i) The transformers shall be designed with particular attention to suppression of
maximum harmonic voltage, especially the third and fifth so as to minimize
interference with communication circuits.
(ii) The noise level, when energized at normal voltage and frequency with fans running, shall
not exceed, when measured under standard conditions, the values, specified in NEMA,
TR-1.
The transformer noise levels shall be measured as a routine test and in accordance with
IEC-60551:1981.
5.1.6 Transformer shall be capable of operating under the natural cooled condition upto the specified
load. The forced cooling equipment shall come into operation by preset contacts of winding
temperature indicator and the transformer shall operate as a forced cooled unit, as ONAF upto
specified load. Cooling shall be so designed that during total failure of power supply to cooling
fans, the transformer shall be able to operate at full load for at least ten (10) minutes without the
calculated winding hot spot temperature exceeding 150 degree centigrade. Also stopping of one or
two cooling fans should not have any effect on the cooling system. Transformers fitted with two
coolers each capable of dissipating 50 percent of the loss at continuous maximum rating shall be
capable of operating for 20 minutes in the event of failure of the blowers, associated with one
cooler, without the calculated winding hot spot temperature exceeding 115 degree centigrade at
continuous maximum rating.
5.1.7 Transformer shall be capable of withstanding thermal and mechanical stresses, caused by
symmetrical or asymmetrical faults on any winding.
5.1.8 Transformer shall accept, without injurious heating, combined voltage and frequency fluctuation,
which produces the following over fluxing condition:
i) 125% for 1 minute The base voltage and frequency refer
140% for 5 seconds. to those mentioned in Clause 4.0 (3& 4).
ii) Over fluxing withstand characteristics upto 170% shall be submitted along
with the bid.
5.2.0 TRANSFORMER LOSSES:-
5.2.1 The bidder shall indicate values of No load losses (iron losses), load losses (copper losses) and
auxiliary losses in his bid, which shall be firm.
5.2.2 Loss figure for evaluation of bid:-
For total cost evaluation for comparison, capitalized cost of losses shall be calculated at the
following rates per one kilo watt of loss:
i) No load losses- Rs.1,14,448.00/KW
ii) Load (Copper) losses- Rs. 68,669.00/KW
iii) Auxiliary losses- Rs. 68,669.00/KW
Page 77 of 151
For fraction of a KW, capitalized cost of losses should be calculated on pro-rata basis.
The lowest figure of loss for the transformer, quoted by any Bidder shall be taken as basis and that
quoted by the particular Bidder shall be used to arrive at the differential bid price to be applied for
the bid. The transformer losses, guaranteed in the bid are to be supported by design calculations
along with documentary evidences.
5.2.3 Liquidated damage for excessive losses:-
On testing, if it is found that actual losses are more than the values, quoted in the bid, undisputed
liquidated damages shall be recovered from the supplier at the following rates:-
(i) For each KW of excess in ‘No Load losses… Rs.2,28,896.00/KW
(ii) For each KW of excess in ‘Load losses’ Rs.1,37,338.00/KW
and “auxiliary losses”
For fractional of Kilowatt, penalties shall be applied on prorata basis. No bonus shall be payable
for losses, which are less than those, stated in the Bid.
The purchaser reserves the right to reject the transformer, if on testing, the losses exceed
the declared losses beyond tolerance limits as per I.S. or the temperature rise in oil and/or winding
exceed the values, specified in technical particulars or impedance value differs from the
guaranteed value including tolerance as per this specification and if any of the test results do not
match with the values, given in the guaranteed technical particulars and as per technical
specification. The purchaser reserves the right to retain the rejected transformer and take it into
service until the supplier replaces it, at no extra cost to the purchaser by a new transformer.
Alternatively, the supplier shall repair or replace the transformer in a reasonable period, as decided
by the purchaser to purchaser’s satisfaction at no extra cost to the purchaser.
5.2.4 In case of failure of the transformer, the supplier shall take back the faulty transformer from its
plinth for repair at their own cost (or replace the transformer with a new transformer) and
deliver, at their own cost, unload at the destination sub-station transformer plinth within three
months period from the date of intimation of defects to the satisfaction of the owner, at free of
cost. If the repair/replacement will not be completed within three months, then the supplier shall
pay penalty @ 0.5% of the contract price for each calendar week of delay from the end of three
months period from the date of intimation of defects. Also, the Purchaser reserves the right for
forfeiture of the total Composite Bank Guarantee and all the Securities, available with OPTCL, in
case the Supplier fails to pay the penalty by one month before the expiry of the guarantee period.
Also, this will be taken as adverse in all future tenders.
5.3 CLEARANCE:-
The overall dimensions of the transformer shall allow for sufficient clearances for installation in a
245/145 KV switchyard with bay width of 18000/10500 mm and boom height of 15/11 m.
5.4 CONSTRUCTIONAL DETAILS:

The features and constructional details of Auto transformer shall be in accordance with the
requirements, stated hereunder:-
5.4.1 TANK AND TANK ACCESSORIES:
5.4.1.1 TANK: -
(a) The transformer shall be enclosed in a suitably stiffened welded steel tank such that the
transformer can be lifted and transported without permanent deformation or oil leakage.
The construction shall employ weldable, low carbon, tested quality structural steel of an
approved grade to BS: 4360. The transformer tank shall have rectangular shape.
(b) The tank of the transformer shall be complete with all accessories and shall be designed so
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as to allow complete transformer in the tank and filled with oil, to be lifted by crane or
jacks, transported by road or rail without over-straining any joint and without causing
subsequent leakage of oil.
(c) All seams and those joints, not required to be opened at site shall be factory-welded and
wherever possible they shall be double welded. After completion of tank construction and
before painting, dye penetration test shall be carried out on welded parts of jacking bosses,
lifting lugs and all load bearing members. Also radiographic tests shall be carried out on
5% of total weld length. The requirement of post-weld heat treatment for tank/stress
relieving parts shall be based on recommendations of BS: 5500, Table 4.4.3.1.
(d) All necessary precautions shall be taken to prevent ingress of moisture between flange
plates, around gaskets and O-rings, at insulator/flange interfaces etc. due to high humidity.
(e) Tank stiffeners shall be provided, if required, for general rigidity and these shall be
designed to prevent retention of water.
(f) The transformer shall be preferably of bell type tank construction with the joint at about
500 mm. above the bottom of the tank. In case the joint is welded, it shall be provided with
flanges, suitable for repeated welding. The joint shall be provided with a suitable gasket to
prevent weld splatter inside the tank. Proper tank shielding shall be done to prevent
excessive temperature rise of the joint.
(g) The main tank body excluding tap-changing compartments, radiators and coolers shall be
capable of withstanding vacuums i.e. 100.64 KN/m² of gauge pressure, 760 mm of Hg.
(h) The tank shall be designed to withstand:-
(i) Mechanical shocks during transportation.
(ii) Vacuum filling of oil.
(iii) Continuous internal pressure of 35 KN/m² over normal hydrostatic pressure of oil.
(iv) Short circuit forces.
(i) Wherever possible, the transformer tank and its accessories shall be designed without
pockets wherein gas may collect. Where pockets cannot be avoided, pipes shall be
provided to vent the gas into the main expansion pipe. The vent pipes shall have minimum
inside diameter of 15 mm except for short branch pipes, which may be 6 mm minimum
inside diameter.
(j) All joints other than those, which may have to be broken, shall be welded, when required,
they shall be double-welded. All bolted joints to the tank shall be fitted with suitable oil-
tight gaskets, which shall give a satisfactory service under the operating conditions and
guaranteed temperature-rise conditions. Special attention shall be given to the methods of
making hot oil tight joints between the tank and the cover as also between the cover and
the bushing and all other outlets to ensure that the joints can be remade satisfactorily at site
and with ease with the help of semi-skilled labour. If gasket is compressible, metallic stops
shall be provided to prevent over compression.
(k) Adequate space shall be provided at the bottom of the tank for collection of sediments.
(l) The base of each tank shall be so designed that it shall be possible to move the complete
unit by skidding in any direction without injury when using plates or rails.
(m) Tank shields shall be such that no magnetic fields shall exist outside the tank. They shall
be of magnetically permeable material. If required, impermeable shields shall be provided
at the coil ends. Tank shield shall not resonate when excited at the natural frequency of the
equipment. Bidder may confirm use of tank shields in the schedule of additional
information.
(n) Suitable guides shall be provided in the tank for positioning the core and coil assembly.
(o) The tank shall be designed such that it can be mounted on the plinth directly.
(p) When the transformers are provided with separately mounted radiators, flexible joints shall
be provided in the main oil pipes, connecting the transformer tank to the radiator banks to
reduce vibration and facilitate erection and dismantling.
(q) The transformer tank, fittings, radiators and all accessories shall be designed to withstand
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seismic acceleration, as specified.
(r) All connections, bolted to the tank shall be fitted with suitable gas oil resistant gaskets,
made of such a material that no serious deterioration occurs under service conditions.
Gaskets of nitrile rubber or equivalent shall be used to ensure perfect oil tightness. All
gaskets shall be of closed design (without open ends) and shall be of one piece only.
Rubber gaskets, used for flange connections of the various oil compartments shall be laid
in grooves or in groove-equivalent retainers on both sides of the gaskets throughout their
total length. Care shall be taken to secure uniformly distributed mechanical pressure over
the gaskets and retainers throughout the total length. Gaskets of neoprene and/or any kind
of impregnated/ bonded cork or cork only which can easily be damaged by over-pressing
are not acceptable. Use of hemp as gasket material is also not acceptable.
5.4.1.2 LIFTING AND HAULAGE FACILITIES :-
The transformer tank shall be provided with: -
(a) Lifting lugs, suitable for the weight of the transformer, including core and windings,
fittings and with the tank, filled with oil.
(b) At least four jacking lugs and where required, with lugs suitably positioned for transport
on a beam transporter.
(c) Haulage lugs to enable a steel rope to be used safely for haulage in any direction.
(d) The transformer must be provided with clearly marked locations for the fixing of jacks.
The free space between the bottom of the tank and the fixing for jacks must be 300 - 350
mm.
5.4.1.3 FOUNDATIONS, CABLE DUCTING ETC.:-
The Supplier will have to liaise with the Purchaser or its authorised contractor immediately after
Design approval to finalize the detailed design of the following:-
• Transformer main tank foundations.
• Cooler bank foundations.
• Marshalling kiosk/control cabinet location and foundation.
• Cable ducting requirements.
• Adequate bunding design for the complete containment of all oil spills.
• Any other civil/electrical requirements for the installation of the transformer.
5.4.1.4 TANK COVER:
(a) The tank cover shall be of adequate strength, shall not distort when lifted and shall be
provided with suitable flanges having sufficient and properly spaced bolts. At least two
adequately sized inspection openings, one at each end of the tank shall be provided for
easy access to the internal connections of bushings, winding connections and earthing
links. The inspection covers shall not weigh more than 25 Kg. The inspection cover shall
be provided with lifting handles.
(b) The tank and cover shall be designed in such a manner so as to leave no external pockets
in which water can lodge, no internal pockets in which oil can remain when draining the
tank or in which air can be trapped when filling the tank, and to provide easy access to all
external surfaces for painting. The design of the tank cover should not present a safety
hazard to personnel working on top of the unit.
(c) It must be possible to remove any bushing without removing the tank cover.
(d) One pocket shall be provided for stem type thermometer in addition to those for the
bulbs of the oil temperature and winding temperature indicators. These pockets shall be
located in the position of the maximum oil temperature and it must be possible to
remove any bulb without lowering the oil level in the tank. Captive screwed caps shall be
provided to prevent the ingress of water to the thermometer pockets when they are not in
use.
(e) Bushings, turrets, covers of inspection opening, thermometer pockets etc. shall be
designed to prevent ingress of water into or leakage of oil from the tank.
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(f) All bolted connections shall be fitted with weather proof, hot oil resistant gasket in
between for complete oil tightness. If gasket is compressible, metallic stops shall be
provided to prevent over-compression.
(g) The top part of the tank cover shall be sloped to prevent retention of rain water and shall
not distort when lifted.
(h) The tank cover and all covers for mounting, cleaning, man-holes, hand holes and
inspection openings on tank etc. shall be earthed by suitable grounding conductors of the
flexible type, having a cross-section of minimum 95 mm². Appropriate earthing studs with
bolts and washers, made of stainless steel shall be provided.
5.4.1.5 AXLES AND WHEELS:
(a) The transformer shall be designed with flanged bi-directional wheels and axles of a
suitable size to carry the full weight of the transformer, oil and accessories. These shall be
so designed as not to deflect excessively to interfere with the movement of the transformer.
Wheels, axles and bearings shall be fully corrosion - resistant and complete with fittings to
facilitate lubrication.
(b) Suitable locking arrangement along with foundation bolts shall be provided for the
wheels to prevent accidental movement of the transformer.
(c) The wheels are required to swivel and they shall be arranged so that they can be turned
through an angle of 90 degrees when the tank is jacked up to clear of rails. Means shall be
provided for locking the swivel movements in positions parallel to and at right angles to
the longitudinal axis of the tank.
(d) The rail track gauge shall be 5’6” (1676 mm) along longer axis as well as along shorter
axis.
(e) Foundation layout details will be furnished by the supplier during detailed
Engineering.
5.4.1.6. ANTI-EARTHQUAKE CLAMPING DEVICE :-
To prevent transformer movement during earthquake, clamping device shall be provided
for fixing the transformer to the foundation. The Bidder shall supply necessary bolts for
embedding in the concrete foundation. The arrangements shall be such that the transformer
can be fixed to or unfastened from these bolts, as desired. The fixing of the transformer to
the foundation shall be designed to withstand seismic events to the extent that a static co-
efficient of 0.3 g. applied in the direction of least resistance to that loading, will not cause
the transformer or clamping devices as well as bolts to be over-stressed. Special steps must
be taken to prevent mal-operation of Buchholz relay in such conditions.
The details of the device used and its adequacy, suitability and design
calculations to withstand seismic load shall be brought out in the additional information
schedule.
5.4.1.7 CONSERVATOR VESSELS, OIL GAUGES AND BREATHERS:-
(a) A conservator, complete with sump and drain valve shall be provided in such a position,
so as not to obstruct the electrical connections to the transformer having a capacity
between highest and lowest visible levels of 7½% of the total cold oil volume in the
Transformer and the cooling equipment from minimum ambient temperature to 100
Degree C. The minimum indicated oil level shall be with the feed pipe from the main
tank covered with not less than 15 mm depth of oil and the indicated range of oil level
shall be minimum to maximum.
(b) If the sump is formed by extending the feeding pipe inside the conservator vessel, this
extension shall be for at least 25 mm. The conservator shall be designed so that it can be
completely drained by means of the drain valve provided, when mounted as in service.
(c) The conservator tank shall be bolted on to its support of mounting to allow for its
removal for cleaning/repair. It shall be bolted onto the main tank to allow for its removal
for cleaning/repair.
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(d) The conservator for main tank shall be fitted with a magnetic oil level gauge with low oil
level, electrically insulated alarm contacts. The indicator shall have the minimum and
maximum levels, indicated along with the normal level at an oil temperature of 25° C. The
temperature markings shall preferably be integral with the level-indicating device. The
gauge should be readable from the transformer base level. Sight glasses of oil level
indicators shall be of laminated security glass. Sight glasses of transparent plastics will not
be accepted.
(e) Taps or valves shall not be fitted to oil gauge.
(f) The oil connection from the transformer tank to the conservator vessel shall be arranged at
a rising angle of 3 to 9 degrees to the horizontal upto the Buchholz Relay and shall consist
of 80 mm inside diameter pipes as per IS: 3639.
(g) A valve shall be provided at the conservator to cut off the oil supply to the transformer,
after providing a straight run of pipe for at least a length of five times the internal diameter
of the pipe on the tank side of the gas and oil-actuated relay and at least three times the
internal diameter of the pipe on the conservator side of the gas and oil-actuated relay.
(h) The conservator tank shall be equipped with a nitrile rubber diaphragm or bag filled with
dry air, which isolates the transformer oil space from the ambient air. The bag shall work
satisfactorily and without damage at all anticipated oil temperatures.
(i) Provision shall be made for monitoring the integrity of rubber bag and giving an
electrical alarm when the bag is damaged.
(j) The space inside the bag is to be connected to ambient air through a removable silica-gel
type breather with oil trap and dust filter and mounted about 1400 mm above ground. No
valve is to be placed between this breather and the conservator. The moisture absorption,
indicated by change in colour of the tinted crystals inside the breather can be easily
observed from distance. Minimum quantity of silica gel will be 1 Kg. for every 3500 ltrs.
of oil in the tank. The containers for the dehydrating agent shall be of transparent plastics.
The quality of plastic material shall be got approved from the purchaser.
(k) The conservator for the OLTC/diverter switch can be either an integral, but completely
separated part of the main conservator or a separate oil tank. It shall have a prismatic or
magnetic oil level gauge.
5.4.2 VALVES AND LOCATION: -
5.4.2.1 General: -
(a) Blank flanges, plates or captive screw caps shall be fitted to all valves and pipe ends, not
normally connected in service.
(b) The omission of any, or the provision of alternative arrangements to the listed
requirements, which alter the functional nature of the valve system, will not be accepted.
(c) All valves upto and including 100 mm shall be of brass. Larger valves may be of brass or
may have cast iron bodies with brass fittings. They shall be of the full way type with
internal screw and shall be opened by turning counter clockwise when facing the hand
wheel.
(d) Means shall be provided for padlocking the valves in the open and closed positions.
Provision is not required for locking individual radiator valves.
(e) Every valve shall be provided with an indicator to show clearly the position of the valve.
(f) All valves shall be provided with flanges having machined faces.
(g) All valves shall be suitable for continuous operation with transformer oil at 100° C.
(h) Suitable valves shall be provided to take sample of oil from OLTC chamber during
Operation of the transformer.
(i) Oil sampling valves shall have provision to fix rubber hose of 10 mm size to facilitate oil
sampling.
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(j) Each transformer shall be fitted with the valves, identified in the following Sub-sections as
a minimum requirement.
5.4.2.2 MAIN TANK:-

(a) One 50 mm (NW 50) bore filter valve located near to the top of the tank.
(b) One 50 mm (NW 50) bore filter valve located near to the bottom of the tank and
diagonally opposite to the filter valve required against (a). Where design permits, this
valve may be combined with item (c).
(c) One 50 mm (NW 50) drain valve with such arrangements as may be necessary inside the
tank to ensure that the tank can be completely drained of oil as far as practicable. This
valve shall also be provided with an approved oil sampling device.
(d) Two 25 mm (NW 25) oil valves for taking oil samples from the top and bottom of the tank.
The top-oil sampling point shall be brought down to be accessible from ground level.
(e) A flanged 50 mm (NW 50) valve suitably positioned near the top of the main tank for the
connection by the Purchaser of a ‘Hydran’ monitor.
(f) A 100 mm (NW 100) flange for the vacuum control switch tank will be provided on the
tank cover.
5.4.2.3 CONSERVATOR:-
(a) One valve between the conservator and gas actuated relay for the main tank and, where
appropriate, for the tap change diverter switch tank.
(b) One drain valve for oil conservator tank so arranged that the tank can be completely
drained of all oil. It shall also be fitted with an oil-filling hole with cap.
5.4.2.4 TAP CHANGER/DIVERTER SWITCH :-
50 mm filter and 50 mm (NW 50) drain valve where selector switches are contained in a
separate tank.
5.4.2.5 RADIATORS AND COOLER BANKS:-

Valves of adequate size as per ‘CBIP Manual on Transformers (Publication No. 275)’ at
each point of connection to the tank shall be provided.
5.4.2.6 Air release plug(s) of adequate size shall be provided.
5.4.3 JOINTS AND GASKETS:-
(a) All joint faces shall be arranged to prevent the ingress of water or leakage of oil with a
minimum of gasket surface exposed to the action of oil or air.
(b) Nitrile base cork or equivalent shall be used for gaskets. Oil resistant synthetic rubber
gaskets are not permissible except where the synthetic rubber is used as a bonding medium
for cork or similar material or where metal inserts are provided to limit compression.
(c) Gaskets shall be consistent with the provision of a good seal and full details of all gaskets
sealing arrangement shall be shown on the drawings.
5.4.4 PRESSURE RELIEF DEVICE:-
(a) An approved pressure relief device of sufficient size shall be provided for rapid release of
any pressure that may be generated within the tank and which might result in damage to
the equipment. It shall positively operate, at a pressure of 7+/-1PSi (48+/- 6.8KN/Sq.mm)
and automatically reset when pressure falls below this value. There will be no leakage of
oil after resetting of PRD. Means shall be provided to prevent the ingress of rain or dust.
Pressure relief devices of the type mounted below normal oil level shall be of the resetting
type once the dangerous pressure has been reduced to prevent unnecessary release of oil.
(b) Contacts shall be provided for alarm and trip and initiation on operation of the device.
Baffles shall be provided when necessary to safely control the direction in which oil or gas
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is ejected.
(c) Unless otherwise approved, the relief device shall be mounted on the main tank and if on
the cover, shall be fitted with a skirt projecting 25 mm. inside the tank to prevent gas
accumulation.
(d) One of the following methods shall be used for relieving or equalising the pressures in the
pressure relief device.
(i) An equaliser pipe connecting the pressure relief device to the conservator or
(ii) The fitting of silicagel breather to the pressure relief device, the breather being
mounted in suitable position for access at ground level.
(e) Loss of oil on operation of the relief device shall be contained within the transformer oil
retaining area.
(f) The bidders shall furnish calculations along with the bids to prove that the tank can withstand
abnormal pressure not exceeding 0.7 bar and the insulating oil will not catch fire in case of any
short/ground fault inside the transformer.
5.4.5 EARTHING TERMINALS:
Two substantial steel flag type terminals (each having two tapped holes with M10 bolts, plain and
spring washers), capable of carrying for 5 seconds the full lower voltage short circuit current of the
transformer and suitable for connection to 50 x 8 mm. Galvanised steel flat shall be located one on
either side and near to the bottom of the transformer to facilitate connection to the local earthing
system. The supplier shall provide earthing strips up to the ground level. Also each radiator,
marshalling Kiosk, OLTC etc. shall be suitably earthed to the transformer tank or else have
earthing terminals as appropriate.
5.4.6 CORROSION PROTECTION:
5.4.6.1 General:
(a) Bidders shall state clearly the corrosion protection, applied to aluminum and aluminum-
alloy parts.
(b) Bidders shall draw attention to all exposed points in their equipment at which aluminum or
aluminum- alloy parts are in contact with or in close proximity to other metals and shall
state clearly the protection employed at each point to exclude air and moisture.
(c) A full description of the corrosion prevention system, proposed by the Bidder shall be
given and this is subject to acceptance by the purchaser. This description shall include
details of surface preparation, rust inhibition, and paint thickness, treatment of fasteners
and painting of surfaces in contact with oil.
5.4.6.2 The minimum standards acceptable to the purchaser are:-
(a) Hot Rolled Steel:
(i) Grit blasting to grade sa 2.5 of ISO 8501-1.
(ii) Epoxy-base zinc primer. Coating thickness 25 micrometer.
(iii) Zinc spraying of tank bottom. Thickness 100 micrometer.
(iv) Epoxy-based micaceous iron-oxide paint. Coating thickness 40 micrometer.
(v) Alkyd or phenolic-based micaceous iron-oxide paint. Coating thickness-40
micrometer.
(b) Radiators and Fasteners larger than 12 mm:-

(i) Hot dip galvanized to IS: 2633.
(ii) Cleaning and surface preparation followed by paint treatment
as specified above.
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(c) Smaller fasteners, cable clips:-
Use of non-ferrous material, stainless steel or appropriate plated components.
5.4.7 RATING, DIAGRAM AND VALVE PLATES:-
The following plates or an approved combined plate shall be fixed to each transformer
Tank at an average height of 1500 mm above the ground level:-
(a) A rating plate bearing the data, specified in IEC 76 Part - I. This place shall also
include: -
(i) The short circuit current rating.
(ii) Time factor for each winding measured.
(iii) Measured no load current and no load losses at rated voltage and rated
frequency.
(iv) Measured load losses at 75° C (Normal tap only).
(v) D.C. resistance of each winding at 75° C.
(b) A diagram plate showing in an approved manner, the internal connections and the voltage
vector relationship of the several windings, in accordance with IEC 76 Part-I with the
transformer voltage ratio for each tap and, in addition, a plan view of the transformer
giving the correct physical relationship of the terminals.
(c) A plate showing the location and function of all valves and air-release cocks or plugs. This
plate shall also if necessary warn operators to refer to the Maintenance Instructions before
applying vacuum.
(d) Current transformers Rating Plate.
(e) Diagram plate, indicating the oil levels in the conservators dependent on the oil
temperature.
(f) Loading plan plate, showing transport dimensions and masses. This plate shall also warn
the erection staff not to remove any cover, before filling the tank with oil to such a level
where the windings are not exposed to the atmosphere. This shall be fixed directly on to
the transformer tank and shall not be removed for transport.
(g) Identification plates, alpha-numerical number in an approved manner, for all fans,
marshalling cabinets, breathers, valves, cocks, accessories etc. (minimum size: 110mm x
50mm) rigidly fastened by rivets on corrosion proof base plates. In addition, the function
(description) of the related devices shall be clearly indicated on these plates. The
alphanumerical numbers on the identification plates shall be of such a size as to be clearly
legible from the floor level.
(h) Plates, showing all control, measuring and monitoring circuits and terminal blocks. These
plates shall be rigidly fixed at the inner side of the hinged door of the concerned
marshalling kiosk.
(i) Plates, showing the control circuit/ block diagram of the OLTC. These plates shall be
rigidly fixed at the inner side of the hinged door of the motor drive cubicle.
Out door arranged plates are to be of polished stainless steel of top quality only (back
ground clear, engraving black, depth of engraving 0.5mm) stainless steel, capable of
withstanding the rigours of continuous outdoor service at site. Plates, arranged inside
control and marshalling cubicles may be of material in accordance with manufacturer’s
standard, e.g. glass -fibre reinforced synthetic resin (subject for approval). All plates other
than those located on tank cover shall be easily and clearly legible from ground level.
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5.4.8. CORE: -
(a) The core shall be constructed from high grade non-ageing cold rolled supper grain oriented
silicon steel laminations, known as HIB steel as trade name having high permeability and
low hysteresis loss. B-H and specific loss curve shall be furnished in support of these
materials.
(b) After being sheared, the lamination shall be treated to remove all burrs and shall be
reannealed to remove all residual stress. The insulation of the lamination, which is to be
stated in the tender, shall be inert to the action of the hot transformer oil and pressure.
(c) The design of the magnetic circuit shall be such as to achieve minimum possible active and
reactive core losses during the entire life of the transformer.
(d) The design of the magnetic circuit shall be such as to avoid static discharges, development
of short circuit paths within itself or to the earthed clamping structure and production of
flux component at right angles to the plane of laminations, which may cause local heating.
The joints of limbs and yokes shall be designed and constructed to keep the no-load losses
and the hot spot temperature in the magnetic core as well as the noise level as low as
possible.
(e) The core and winding shall be capable of withstanding the shock during transport,
installation, service and adequate provision shall be made to prevent movement of core
and winding relative to tank during these conditions and reduce vibrations to a minimum
for all operating conditions. Care shall also be taken to secure uniformly distributed
mechanical pressure over all the laminations to prevent setting of the core and to limit
noise and vibration to a minimum under service conditions.
(f) The Transformer shall be of BOLTLESS core design. The Bidders will furnish
documentary evidence with proof of their experience and performance in such type of
design.
(g) All steel sections, used for supporting the core shall be thoroughly sandblasted after
cutting, drilling and welding. Any non-magnetic or high resistance alloy shall be of
established quality.
(h) When bell type construction is offered, suitable projecting guides shall be provided on core
assembly to facilitate removal of tank. The supporting framework of core shall be so
designed so as to avoid presence of pockets, which would prevent complete emptying of
the tank through drain valve or cause trapping of air during oil filling.
(i) The core shall be provided with lugs suitable for lifting the complete core and coil
assembly of the transformer.
(j) The core and coil shall be so fixed in the tank that shifting will not occur when the
Transformer is moved or during a short circuit.
(k) Oil ducts shall be provided where necessary to ensure adequate cooling. The winding
structure and major insulation shall not obstruct the free flow of oil through such ducts.
Where the magnetic circuit is divided into pockets by cooling ducts parallel to the planes
of laminations or by insulating material above 0.25 mm hick, tinned copper strip bridging
pieces shall be inserted to maintain electrical continuity between pockets.
(l) The temperature gradient between the core and surrounding oil shall be maintained less
than 20°C. The manufacturer shall demonstrate this either through a test (procedure to be
mutually agreed) OR by a calculation.
(m) The transformer shall be designed in such a way that the maximum flux density in any part
of the core and yoke at rated M.V.A, minimum frequency (48.5HZ) and highest system
voltage shall not exceed 1.6 Tesla. The tenderer shall establish this by calculation as per
given format.
(n) Minimum knee point voltage is 110% of rated voltage. Accordingly, the operating
flux density for design should be carefully chosen within the stipulated value to
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achieve the above minimum knee point voltage. The tenderer shall quote the
practical achievable no load current at different percentages of rated voltage as per
Guaranteed Technical Particulars along with a linear graph confirming the above
said knee point voltage which will be verified during no load test method that 10%
increase in voltage from 110% rated voltage causes the excitation current to increase
not by more than 50%.
(o) The tenderer will offer the core for inspection and approval by the Purchaser during
manufacturing stage. Tenderer’s notice for this purpose shall be accompanied with the
following documents towards use of prime core.
(i) Invoice of the supplier.
(ii) Mill’s test certificates.
(iii) Packing list.
(iv) Bill of lading.
(v) Bill of entry certificates by customs.
(p) Core material shall be directly procured either from the manufacturer or through their
accredited marketing organizations of repute and not through any agent.
(q) The bidder should preferably have in-house core-cutting facility for proper monitoring and
control on quality and also to avoid any possibility of mixing of prime material with
defective/ second grade material. However, the core-cutting operation may be witnessed
by OPTCL’s representatives) at the works of the manufacturer and specific loss, other tests
will be conducted on samples of core materials, selected at random by OPTCL’s
representative.
The following procedure is to be adopted for those manufacturers who have no in-
house core-cutting facility:
(1) In the offer, against tender for transformers, the bidder should mention names of at
least three manufacturers of Transformer core material who have at least 5 (five)
years experience in manufacturing of Transformer grade core. The Transformer
manufacturer (TM) can purchase the core from such manufacturer(s) for which
approval will be accorded by OPTCL.
(2) The bidder should specify the grade, thickness of core material in the offer along
with submission of all graphs/ documents, relating to the grade of core material,
offered by them.
(3) The documents, as mentioned against Sl. ‘0’ should be submitted to OPTCL, once
the core materials are landed in any of the Indian ports and same should be offered
to OPTCL for inspection. The representative, deputed by OPTCL for such
inspection will record the following informations:-
a) Purchase order No. & Date.
b) No. of packed coils with package Nos.
c) Gross weight.
d) Net weight
e) Port of loading.
f) Port of discharge.
g) Name of the ocean vessel.
h) Grade and thickness of core material.
i) Any other information, as mentioned on the body of packed coils.
(4) The bidder in its offer will mention the names of at least three Sub-vendors, to
whom they intend to assign their core cutting. Such sub-vendors should have been
approved by other Electricity Boards/ Electrical utilities and are accredited by
some International recognised certification body like ISO: 9000 etc., to ensure that
a minimum quality parameters and tolerances are maintained. The experience, the
details of core-cutting facilities, finishing and testing facilities etc., as available
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with such sub-vendors should be clearly outlined in the bid.
(5) On award of contract, the TM is to assign the core-cutting to such sub-vendor(s)
for which approval is to be given by OPTCL
(6) After the packed core coils are received by the OPTCL’s approved sub-vendors,
the TM is to offer the same to OPTCL for deputing representative(s) to first note
down the details as per SL (3) above and witness the cutting of cores and relevant
tests on core samples.
(7) The TM will offer the core materials for inspection during assembly stage and
witnessing the stage inspection and relevant tests.
(r) Tenderer shall furnish along with the bid the calculation towards maximum peak value of
magnetising inrush current and shall justify that the transformer will not trip due to this
during initial charging and subsequent chargings.
5.4.8.1 EARTHING OF CORE CLAMPING STRUCTURE:

The top main core clamping structure shall be connected to the tank body by a copper strip. The
bottom clamping structure shall be earthed by one or more of the following methods: -
(a) By connection through vertical tie-rods to the top structure.
(b) By direct-metal-to metal contact with the tank base maintained by the weight of the core
and windings.
(c) By a connection to the top structure on the same side of the core as the
main earth connection to the tank.
5.4.8.2. EARTHING OF MAGNETIC CIRCUITS:

(a) The magnetic circuit shall be earthed to clamping structure at one point only through a
removable link, placed in an accessible position just beneath an inspection opening in the
tank cover and which, by disconnection, will enable the insulation between the core and
clamping plates etc. to be tested at voltages upto 2.0KV(rms). The removable link shall
have adequate section to carry ground fault current.
(b) When magnetic circuits are subdivided into separate isolated sections by ducts
perpendiculars to the plane laminations, all such sections shall be earthed.
5.4.8.3 SIZE OF EARTHING CONNECTIONS:-

To be proposed by the manufacturer for the Purchaser’s approval.
5.4.9. WINDINGS:-
(a) The supplier shall ensure that the windings of all EHV class transformers are made in dust
proof, conditioned atmosphere. He shall furnish the facilities, available in this regard at
his works along with the bid.
(b) The windings for system rated voltages of 220 KV and 132 KV shall have graded
insulation, as defined in IEC-76 and IS-2026. The winding for 33 KV shall be fully
insulated.
(c) All neutral points shall be insulated to withstand the applied test voltage as per above
standards.
(d) The neutral ends of star connected three phase windings shall be connected at points,
which are accessible from manholes in the cover and brought out via one bushing.
(e) The conductors for the windings and connecting leads shall be of electrolytic grade copper,
free from scales and burrs and shall have properly rounded corners to reduce electrostatic
flux concentration.
(f) The current density, adopted for all the windings shall not exceed 2.8 Ampere/sq.mm.The
total net cross-sectional area of the strip conductors for calculating the current density for
each winding shall be obtained after deducting the copper area, lost due to rounding up of
the sharp edges of the rectangular conductors.
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(g) The copper conductors, used in the coil structure shall be best suitable to the requirements
and all permanent current carrying joints of the windings and the leads shall be welded or
braced.
(h) The coils shall be supported between adjacent sections by insulating spacers and the
barriers, bracings and other insulation, which shall be arranged to ensure a free circulation
of the oil and to reduce hot spots in the windings. The stacks of windings shall receive
adequate shrinkage treatment before final assembly. Adjustable devices shall be provided
for taking up any possible shrinkage of coils in services.
(i) The transformer shall be designed to withstand impulse and power frequency test voltages
as specified in IEC 76 and IS: 2026.
(j) The windings shall be capable of withstanding axial and radial forces during fault
conditions as per clause No.5.1.2. of this specification. The detailed calculation towards
the above should be furnished along with the bid.
(k) The short circuit temperature rise should not exceed the limits, fixed as per IS: 2026. The
calculation towards the above for 220 KV, 132 KV and 33 KV windings shall be
furnished along with the bid.
(l) The insulation of transformer windings and connections shall be free from insulating
compounds which are liable to soften, ooze out, shrink or collapse or be catalytic and
chemically active in the hot transformer oil during service. The dielectric strength of
winding insulation shall conform to the values, given in IS: 2026, as amended up to date.
(m) The coil clamping arrangement and the finished dimensions of any oil duct shall be such as
will not impede the free circulation of oil through the ducts.
(n) No strip conductor wound on edge shall have a width exceeding six times its thickness.
(o) The conductors shall be transposed at sufficient intervals in order to minimize eddy
currents and equalize the distribution of currents and temperatures along the windings.
(p) The windings and leads of all transformers shall be able to withstand the shocks, which
may occur through rough handling and vibration during transport, switching and other
transient service conditions including external short circuit. Adequate barriers shall be
provided between windings and core and between windings. All leads or bars from the
windings to the terminal boxes and bushings shall be rigidly supported. Stresses on coils
and connections must be avoided.
(q) The windings shall be located in a manner, which will ensure that they remain electro-
magnetically balanced and their magnetic centres remain co-incident under all conditions
of operations.
(r) Tappings shall be so arranged as to preserve the magnetic balance of the transformer at all
voltage ratios.
(s) The coils should be made up, shaped and braced to provide for expansion and contraction
due to temperature changes.
(t) Coil clamping rings, if provided, shall be of steel or of suitable insulating material.
(u) All threaded connections shall be provided with locking facilities. All leads from the
winding to the terminal board and bushing shall be rigidly supported to prevent injury
from vibration. Guide tubes shall be used, where practicable.
(v) The assembled core and windings shall be vacuum dried and suitably impregnated before
removal from the treating tank.
(w) Where coil-clamping rings are of metal at earth potential, each ring shall be connected to
the adjacent core clamping structure on the same side of the transformer as the main earth
connection. However, same shall be proposed by the manufacturer for the Purchaser’s
approval.
(x) Washers in contact with non-ferrous parts, which carry current, shall be of phosphorous
bronze.
(y) The coils should be wound on vertical coil winding machine. Preference will be given to
the Tenderer who will ensure supply of transformer, wound on vertical winding machines.
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In case, the vertical winding machine(s) is not available, the tenderer shall have to justify
that the coil, wound on horizontal machine shall be equivalent in all respects to that which
are wound on vertical winding machine.
(z) Preference shall be given to the Tenderer using high frequency brazing machines. In case
other jointing techniques are used, adequacy of the same should be recorded in the G.T.P.
of the above tender.
(aa) The bolted joints in the windings are not acceptable. This shall be confirmed in the G.T.P
of the above Tender.
(bb) The tenderer should have in house availability of vapour phase Drying (VPD) plant for
proper drying of the insulation. In case VPD facility is not available, the bidder will prove
that the method of drying adopted by them is equivalent or better than VPD in terms of
level of dryness and other benefits of VPD.
5.4.10. GAS AND OIL-ACTUATED RELAYS:-
(a) Each transformer shall be fitted with gas and oil-actuated relay equipment having alarm
contacts, which close on collection of gas or low oil level, and tripping contacts which
close following oil surge conditions. Separate relays shall be provided for on load tap
changer.
(b) Each gas and oil-actuated relay shall be provided with a test cock to take a flexible pipe
connection for checking the operation of the relay.
(c) Each relay shall be fitted with a calibrated glass window for indication of gas volume.
(d) To allow gas to be collected at ground level, a small bore pipe shall be connected to the
gas release cock of the gas and oil-actuated relay and brought down to a point,
approximately 1400 mm above ground level. Where it shall be terminated by a cock,
which shall have provision for locking to prevent unauthorized operation.
(e) The design of the relay mounting arrangements, the associated pipe work and the cooling
plant shall be such that mal-operation of the relay will not take place under normal
service conditions, including starting or stopping of oil circulating pumps whether by
manual or automatic control under all operating temperatures.
(f) The pipe work shall be so arranged that all gas arising from the transformer will pass
into the gas and oil-actuated relay. The oil circuit through the relay must not form a
delivery path in parallel with any circulating oil pipe, nor is to be tied into or connected
through the pressure relief vent. Sharp bends in the pipe work shall be avoided. For
this reason, bushing turrets, if fitted shall have vent pipes, which will route any gas
collection through the relay.
(g) A machined surface shall be provided on the top of each relay to facilitate the setting
of the relays and to check the mounting angle in the expansion pipe and the cross level
of the relay.
(h) A straight run of pipe work shall be provided for a length of five times the internal
diameter of the pipe on the conservator side of the gas and oil-actuated relay.
(i) The surge float contacts shall close at a rate of steady oil flow between the following
limits. As far as possible, the limits shall also be met when the relay is subjected to oil
surge conditions, produced by rapid opening of a lever operated gate valve.
(j) The relays shall be so located as to be easily accessible from the top of the tank. Oil
Pipe Connection I.D. (mm) Operational Limits for Relay.
[Rising angles of 1° to 9°.]
25 700-1300
50 750 - 1400
75 900 - 1600
(k) The gas collection contacts shall operate within the angle limits, specified for test:
(l) When a transformer is provided with two conservators, the gas and oil - actuated relays
shall be arranged as follows:
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(i) If the two conservators are connected to the transformer by a common oil pipe, one
relay shall be installed in the common pipe.
(ii) If the two conservators are piped separately to the transformer, two relays shall be
installed, one in each pipe connection.
(m) The clearance between oil pipe work and live metal shall be not less than the minimum
clearances as per standard practice.
5.4.11. TEMPERATURE INDICATING DEVICES AND ALARMS:-

The Transformer shall be provided with approved devices for indicating the oil temperature
and hot spot winding temperature of each winding. The devices shall have a dial type indicator
and in addition, a pointer to register the highest temperature reached and re-setting device.
Each temperature device shall have three separate contacts fitted, one of which shall be used to
control the cooling plant motors, one to give an alarm and one to trip the associated circuit
breakers.
(a) Oil Temperature Indicator (OTI)
The thermometer for top oil temperature indication should be of 150mm. dial type. A
temperature-sensing element, suitably located in a pocket on top oil shall be furnished.
This shall be connected to the OTI by means of capillary tubing. Accuracy class of
OTI shall be ± 1.5% or better. The temperature indicator dials shall have linear
graduations to clearly read at least every 2 deg. C.
(b) Winding Temperature Indicator (WTI).
A device for measuring the hot spot temperature of each of the HV/LV windings shall
be provided. It shall comprise of the following:-
i) Temperature sensing element.
ii) Image Coil.
iii) Auxiliary CTS, if required to match the image coil, shall be provided and
mounted in the cooler control cabinet. For autotransformers, an additional CT
is required in the lead to the primary terminal to give a true image of the
temperature in the common/secondary winding. The current transformers shall
be of class 1, and the rated primary current shall correspond to the rated current
of the related transformer winding. The effective resulting rated secondary
current shall be 2A. Matching units between current transformers and thermal
replicas shall not be provided.
iv) 150 mm diameter local indicating instrument with maximum reading pointer,
mounted in cooler control cabinet and with two adjustable electrically
independent ungrounded contacts (besides that required for control of cooling
equipment), one for high winding temperature alarm and one for trip. The
temperature indicator dials shall have linear graduations to clearly read at least
2 deg. C
v) Calibration device.
vi) In addition to the above, the following indication equipment shall be provided
for each winding for remote indication.
1) Remote winding temperature indicator: - It shall be suitable for flush
mounting on RTCC panel. The difference between local and remote
WT indication at any given time shall not exceed 1 deg. C.
2) Auxiliary supply, if required, in RTCC panel, for RWTI, shall be 220V
DC only.
3) The drawing showing details of RWTI shall be submitted to the
purchaser.
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4) Accuracy class of WTI shall be +/- 1.5% or better.
5) Any special cable(s), required for shielding purpose for connection
between cooler control cabinet and remote winding temperature
indicator control circuit shall be in Bidder’s scope.
(c) The winding temperature indicators shall be housed in the cooler control
cabinet/marshalling kiosk. The tripping contacts of the winding temperature indicators
shall be adjustable to close between 80°C and 150°C and to re-open when the
temperature has fallen by not more than 10°C.
(d) The alarm contacts and the contacts used to control the cooling plant motors on the
above devices shall be adjustable to close between 50°C and 100°C and to re-open
when the temperature has fallen by a desired amount between 10° C and 15° C.
(e) All contacts shall be adjustable to a scale and must be accessible on removal of the relay
cover. Alarm and trip circuit contacts shall be suitable for making or breaking 150 VA
between the limits of 30 and 250 Volts AC or DC and of making 500 VA between the
limits of 110 and 250 V DC. Cooler motor control contacts shall be suitable for operating
the cooler contactors direct, or if necessary, through an interposing relay.
(f) The temperature indicators in the marshalling kiosk shall be so designed that it is possible
to move the pointers by hand for the purpose of checking the operation of the contacts and
associated equipment.
(g) The working parts of the instrument shall be made visible by the provision of cut-away
dials and glass-fronted covers. All setting and error adjustment devices shall be easily
accessible.
(h) Connections shall be brought from the device to terminal boards, placed inside the
marshalling cubicle.
(i) Terminals, links and a 63 mm moving iron ammeter shall be provided in the marshalling
kiosk for each WTI for: -
(i) Checking the output of the current transformer.
(ii) Testing the current transformer and thermal image characteristics.
(iii) Disconnecting the bulb heaters from the current transformer secondary circuit to
enable the instrument to be used as an oil temperature indicator.
(j) Sight glasses of temperature indicators shall be of laminated security glass. Sight glasses
of transparent plastics will not be accepted.
5.4.12. COOLLING EQUIPMENT AND ITS CONTROLS:
5.4.12.1. Cooling Equipment:

(a) The Cooler shall be designed using 2 x 50 % radiator banks.
(b) Each radiator bank shall have its own cooling fans, shut off valves, lifting lugs, top and
bottom oil filling valves, air release plug, a drain valve and thermometer pocket, fitted
with captive screw cap on the inlet and outlet oil pipes.
(c) One stand by fan of at least 20% capacity shall also be provided and identified with
each radiator bank.
(d) Cooling fans shall not be directly mounted on radiator bank which may cause undue
vibration.
(e) The exhaust airflow from cooling fan shall not be directed towards the main tank in
any case.
(f) Cooling fans for each radiator bank shall be located so as to prevent ingress of
rainwater.
(g) It shall be possible to remove the blower complete with motor without disturbing or
dismantling the cooler structure framework.
(h) The blades of cooling fans shall be of galvanised steel or cast aluminum alloy unless
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otherwise approved. Thickness of galvanization shall be minimum 55 microns.
(i) Blower casings shall be made of galvanised steel of thickness not less than 2 mm or
aluminum alloy and shall be suitably stiffened by angles or tees.
(j) Galvanised wire guards with mesh not exceeding 12.5 mm shall be provided to prevent
accidental contact with the blades. Guards shall also be provided over all moving parts.
Guards shall be designed such that blades and other moving parts can
not be touched by test fingers to IEC - 529:1976 (BSEN60529). Direction of rotation
shall be indicated.
(k) Cooling fan motors shall be suitable for operation from 415 volts, three phase and 50
Hz power supply and shall conform to IS: 325. The motor winding insulation shall be
conventional class ‘B’ type. Motors shall have hose proof enclosure - equivalent to IP:
55 as per IS: 4691.
(l) Each cooling fan motor shall be provided with starter thermal overload and short
circuit protection.
(m) Each radiator shall be provided with: -
- One shut off valve at the top (80 mm size).
- One shut-off valve at the bottom (80 mm size).
- Air release device at the top.
- Main and sampling device at the bottom.
- Lifting lugs to lift entire cooling assembly.
-Loose blanking plates for blanking off the main oil connections.
N. B.: -The omission of any or the provision of alternative arrangements to the above
requirements will not be accepted.
(n) OIL PIPES AND FLANGES:
- All oil piping, necessary for connecting of each transformer to its conservator, cooler
banks etc. shall be supplied under this contract.
- The oil piping shall be of approved material with machined flanged joints.
- Copper pipe work is to comply with BS.61.
- Dimensions of steel pipes shall be in accordance with BS. 3600: 1973 and the drilling
of all pipe flanges shall comply with BS: 4504:1969.
- An approved expansion piece shall be provided in each oil pipe connection between
the transformer and each oil cooler bank.
- All necessary pipe supports, foundation bolts and all other attachments are to be
provided.
- It shall be possible to drain any section of pipe work independently of the rest and
drain valves or plugs shall be provided as necessary to meet this requirement
5.4.12.2. COOLING EQUIPMENT CONTROL (ONAN/ONAF COOLING):-

(a) Automatic operation control (switching in and out) of fans shall be provided (with
temperature change) from contacts of winding temperature indicator. The supplier
shall recommend the setting of WTI for automatic change over of cooler control from
ONAN to ONAF. The setting shall be such that hunting i.e., frequent start operations
for small temperature differential do not occur.
(b) Suitable manual control facility for cooler fans with manual/automatic select or
switches and push buttons shall be provided.
5.4.12.3. INDICATING DEVICES:-

Following lamp indications shall be provided in cooler control cabinet.
- Fan ‘ON’ Fan ‘OFF’.
- Cooling system ‘On Automatic Control’.
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- Cooling system ‘On Manual’.
- Selector switch in ‘auto’ or ‘manual’ for each fan.
- 415 volts cooler supply auto changeover.
- Cooler supply failure for each supply.
- Cooling fan failure for each fan.
- Control supply failure for main and stand by.
- One potential free initiating contact for all the above indications shall be wired independently
to the terminal blocks of cooler control cabinet exclusively for purchaser’s use.
- A 12-window annunciator shall be provided in the RTCC panel for visual and audible
signaling of important functions of cooling equipment and tap changer.
5.4.12.4. COOLER CONTROL CABINET:

(a) Each transformer unit shall be provided with a cooler control cabinet.
(b) The cooler control cabinet shall have all necessary devices, meant for cooler control
and local temperature indicators. All the contacts of various protective devices,
mounted on the transformer shall also be wired upto the terminal board in the cooler
control cabinet. All the secondary terminals of the bushing CTs shall also be wired up
to the terminal board at the cooler control cabinet.
(c) The cooler control cabinet shall have two (2) sections. One section shall have the
control equipment, exclusively meant for cooler control. The other section shall house
the temperature indicators, auxiliary CTs. and the terminal boards, meant for
termination of various alarm and trip contacts as well as various bushing CT
Secondaries. Alternatively, the two sections may be provided as two separate panels,
depending on the standard practices of the supplier.
(d) The temperature indicators shall be so mounted that the dials are not more than 1600
mm from ground level. Glazed door of suitable size shall be provided for convenience
of reading.
5.4.12.5. TERMINAL BLOCK:
(a) The terminal blocks, to be provided shall be fully enclosed with removable covers and
made of moulded, non-inflammable plastic material with block and barriers, moulded
integrally. Such block shall have washer and binding screws for external circuit wire
connections, a white marking strip for circuit identification and moulded plastic cover.
All terminals shall be clearly marked with identification numbers or letters to facilitate
connection to external wiring.
(b) All internal wiring to be connected to the external equipment shall terminate on
terminal blocks, preferably vertically mounted on the side of each panel. The terminal
blocks shall be 1100 V grade and have 10 Amps continuous rating moulded piece,
complete with insulated barriers, non-disconnecting stud type terminals, washers, nuts
and lock nuts. Terminal block design shall include a white fibre-marking strip with
clear plastic, slipon/clipon terminal cover. Markings on the terminal strips shall
correspond to wire number and terminal numbers on the wiring diagrams.
(c) Terminal blocks for current transformer’s secondary leads shall be provided with test
links and isolating facilities. Also current transformer secondary leads shall be
provided with short-circuiting and earthing facilities.
(d) At least 20% spare terminals shall be provided on each panel and these spare terminals
shall be uniformly distributed on all terminal blocks.
(e) Unless otherwise specified, terminal blocks shall be suitable for connecting the
following conductors on each side.
(i) For all circuits except current transformer circuits, minimum of two nos. 2.5
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sq.mm copper.
(ii) For all CT circuits, minimum of two nos. 4 sq. mm. copper.
(f) There shall be a minimum edge-to-edge clearance of 250 mm. between the first row of
terminal block and the associated cable gland plate. Also the clearance between two
rows of terminal blocks shall be minimum of 150 mm.
(g) Arrangement of the terminal block assemblies and the wiring channel within the
enclosure shall be such that a row of terminal blocks is run parallel and in close
proximity long each side of the wiring duct to be provided for convenient attachment
of internal panel wiring. The side of the terminal block, opposite the wiring duct shall
be reserved for the owner’s external cable connection. All adjacent terminal blocks
shall also share this field-wiring corridor. A steel strip shall be connected between
adjacent terminal block rows at 450 mm intervals for support of incoming cables.
(h) The number and sizes of the purchaser’s multi-core incoming cable will be furnished
to the Bidder after placement of the order.
5.4.12.6 LABELS.
a) Labels shall be provided for all the apparatus such as relays, switches, fuses etc.,
contained in control cabinets/marshalling box.
b) Description labels for mounting indoor or inside control cabinets/marshalling box shall
be of such material that will ensure permanence of lettering. A matt of satin finish shall
be provided to avoid dazzle from reflected light. Labels, mounted on dark surfaces
shall have white lettering on a black background. All plates shall be of a material,
which will not get corroded.
c) Labeling shall be clear, concise and adequate.
d) Labels shall be supplied as far as possible in the following four standard sizes
(i) Label for fuses and links shall measure approximately 28mm. to 45mm by
13mm. to 19mm. and lettering of 3mm to 6mm. shall be used according to the
amount of inscription required. The lettering shall have strokes of
approximately 1mm. width.
(ii) Labels for relays, contactors, thermal devices and similar apparatus shall
measure 65mm. by 20mm. and shall have lettering as specified in (i) above.
(iii) Labels for controllers and changeover switches shall measure 70mm. by
30 mm and where practicable have 20 mm lettering with 1.5 mm strokes.
(iv) The labels for the doors of junction boxes, marshalling boxes and similar
equipment shall measure 125 mm x 50 mm and have 13 mm, lettering with 1.5
mm wide strokes.
(e) The labels for mounting outdoor shall be weather and corrosion proof. The
letters/diagrams thereon shall be framed by etching or other such process, which will
ensure permanence of the lettering/marking.
(f) Labels shall be attached to panels with brass screws or with steel screws which have
received rust preventive treatment.
5.4.13 VOLTAGE SELECTION AND CONTROL :
5.4.13.1. On load tap changers:
5.4.13.1.1 General:
(a) The OLTC shall be of In Tank, Hi Speed Resistor type.
(b) OLTC gear shall be motor-operated for local as well as remote electrical operation. An
external hand wheel/handle shall be provided for local manual operation.
(c) On-load tap-changer shall be sourced from reputed manufacturer and it should be type
tested as per relevant IEC-60214 and test methods shall be in full conformance to the
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procedures, indicated in IEC-60214.
(d) The details of the method of diversion of the load current during tap-changing, the
mechanical construction of the gear and control features of OLTC gear shall be
submitted with the bid. Information regarding the service experience on the gear and a
list of important users shall be furnished. The tap-changer shall change the effective
transformation ratio without producing phase displacement.
(e) The current diverting contacts shall be housed in a separate oil chamber, not
communicating with the oil in the main tank of the transformer. On load tap changer
shall have maximum rated through current to meet the normal rated load as well as
over-load as per standards. The OLTC should also be suitable for an occasional
switching at 200% of the OLTC rating as per IEC-60214 which shall be validated with
by the type test. The OLTC shall have BIL rating and short circuit withstand current as
per relevant IEC standards.
(f) All terminals shall be clearly and permanently marked with numbers corresponding to
the cables connected thereto.
(g) Tap positions shall be numbered consecutively ranging from one upwards. Tap one
being the highest voltage ratio.
(h) Current rating and voltage steps shall be as specified.
(i) On-load tap changers shall comply with IEC 214:1976 and BS: 4571:1970 and shall be
suitable for power flow in both the directions. Only designs, which have been type
tested in accordance with these standards will be accepted. All the type test
certificates as per the above standards shall be submitted along with the tender
bid.
(j) Current making and breaking switches, associated with the tap selectors shall be
contained in a tank in which the head of oil is maintained by means, completely
independent of that on the transformer itself.
(k) Details of maintaining oil separation, oil levels, oil draining/filling/sampling, and
detection of oil surges and provision of alarm and trip contacts will be dependent on
the design of tap-changer and be to the approval of the purchaser. However, a suitable
pressure relief device shall be provided for all on-load tap changer compartments. It
should be possible to inspect the diverter switch contacts without having to lower the
oil in the transformer. Contact tips should be replaceable.
(l) Transformer on load tap changers shall be equipped with a fixed resistor network,
capable of providing discrete voltage steps for input to the supervisory system.
(m) The Bidder shall indicate the safeguards in order to avoid harmful arcing at the current
diverting contacts in the event of operation of the OLTC gear under overload conditions of
the transformer.
(n) Any ‘DROP DOWN’ tanks, associated with the tap changing apparatus shall be fitted with
guide rods to control the movements during lifting or lowering.
(o) All relays and operating devices shall operate correctly at any voltage between the limits
specified.
5.4.13.1.2. MECHANISMS:
(a) The drive mechanism chamber shall be mounted on the tank in an accessible position. It
should be adequately ventilated and provided with anti-condensation metal clad heaters
with thermostatic control. All components inside shall be protected against corrosion,
deterioration due to condensation, fungi etc. The door shall be pad-lockable.
(b) The tap change mechanism shall be designed in such a way that when a tap change has
been initiated, it will be completed independently of the operation of the control relays and
switches. If a failure of the auxiliary supply during tap change or any other contingency
would result in that movement, not being completed, an approved means shall be provided
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to safeguard the transformer and its auxiliary equipment.
(c) Limit switches shall be provided to prevent over-running of the tap changing mechanism.
These shall be directly connected in the operating motor circuit. In addition, mechanical
stops shall be fitted to prevent over-running of the mechanism under any condition. For
on-load tap change equipment, these stops shall withstand the full torque of the driving
mechanism without damage to the tap change equipment. Limit switches may be
connected in the control circuit of the operating motor, provided that a mechanical de-
clutching mechanism is incorporated.
(d) Thermal devices or other approved means shall be provided to protect the motor and
control circuit.
(e) A permanently legible lubrication chart shall be provided and fitted inside the tap-
changing chamber.
5.4.13.1.3 TAP CHANGE CONTROL PHILOSOPHY:-
5.4.13.1.3.1 General:
The following operating conditions are applicable to the on-load tap changer controls:-
(a) It must not be possible to operate the electric drive when the manual operating gear is in
use.
(b) It must not be possible for two electric control points to be in operation at the same time.
(c) Operation from a control switch shall cause one tap movement only unless the control
switch is returned to the off position between successive operations. Subsequent tap
changes shall be initiated only by a new or repeat command.
(d) It shall not be possible for any transformer operating in parallel with one or more other
transformers in a group to be more than one tap out of step with the other transformers in
the group. On load tap changers shall be equipped with a time delayed INCOMPLETE
STEP alarm, consisting of a normally open contact which closes if the tap changer fails to
make a complete tap change. The alarm shall not operate for momentary loss of auxiliary
power.
(e) All electrical control switches and local manual operating gear shall be clearly labelled in
an approved manner to indicate the direction of tap changing i.e., raise and lower tap
number.
5.4.13.1.3.2. Manual Control:

(a) The cranking device for manual operation of the OLTC gear shall be removable and
suitable for operation by a man, standing at ground level.
(b) The manual control shall be considered as back up to the motor operated control and shall
be inter locked with the motor to block motor start up during manual operation. The
manual operating mechanism shall be labeled to show the direction of operation for raising
the terminal voltage and vice-versa.
(c) Manual tap position indicator which shall be complete with the following:-
(i) Mechanical tap position indicator which shall be clearly visible from near the
transformer.
(ii) A mechanical operation counter.
(iii) Mechanical stops to prevent over-cranking of the mechanism beyond the extreme
tap positions.
5.4.13.1.3.3. Local and Remote Control:

Equipment for local, manual and electrical operation shall be provided in an outdoor
cubicle. Electrical remote control equipment shall also be supplied on the tap changer.
The following control facilities shall be provided: -
(a) ‘Local - Remote’ Selector Switch, mounted in the local OLTC, control cabinet. When the
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selector switch is in ‘local’ position, it shall be possible to operate the ‘raise-lower’ control
switches, specified in (b) below. Remote control of the raise- lower functions shall be
inhibited. When the selector switch is in ‘remote’ position, the local OLTC
control cabinet mounted ‘raise-lower’ switch, specified in clause (b) below shall be
inoperative. Remote control of the raise/lower function shall be possible from the remote
control panel. The ‘local-remote’ selector switch shall have at least two spare contacts per
position, which are closed in that position, but open in the other position.
(b) A ‘raise-lower’ control switch/push button shall be provided in the local OLTC control
cabinet. This switch shall be operative only when ‘local-remote’ selector switch is in
‘local’ position.
(c) An ‘ON-OFF’ tap changer control switch shall be provided in the local OLTC control
cabinet of the transformer. The tap changer shall be in operative in the ‘OFF’ position. The
‘OFF-ON’ switch shall have at least one spare contact per position, which is closed in that
position, but open in the other position.
5.4.13.1.3.4. Remote group control:-
The offered OLTC control scheme shall have provision of remote electrical group control
during the parallel operation of transformer. This is in addition to independent control of
OLTC.
(a) A four position selector switch having ‘Master’, Follower’, ‘Independent’ and ‘Off’
position shall be provided in the remote OLTC control panel for each transformer. This
shall be wired to enable operator to select operation of OLTC in either ‘Master’,
‘Follower’, ‘Independent’ or,’Off’ mode.
(b) Out of step relays with timer contacts shall also be provided to give alarm and indication in
case tap position in all the transformers under group control are not in same position.
(c) Master Position: If the selector switch is in Master position, it shall be possible to control
the OLTC units in the OLTC units in the follower mode by operating the controls of the
master unit. Independent operation of the units under Follower mode shall be prevented.
However, the units under Independent mode will be controlled independently.
(d) Follower Position: - If the selector switch is in follower mode, control of OLTC shall be
possible only from panel of the Master Unit.
(e) Independent Position: - In this position of selector switch, control of OLTC of individual
unit only shall be possible.
5.4.13.1.4. Control Circuits:-
The control circuits shall comply with following conditions:-
(a) An interlock to cut off electrical control automatically upon recourse being taken to the
manual control.
(b) Re-inforcement of the initiating impulse for a tap changer, ensuring a positive completion,
once initiated to the next (higher or lower) tap.
(c) “Step-by-step” operation ensuring only one tap change from each tap changing impulse
and a lockout of the mechanism if the control switch (or push button) remains in the
“operation” position.
(d) An interlock to cut out electrical control when it tends to operate the gear beyond either of
the extreme tap positions.
(e) An electrical interlock to cut-off a counter impulse for reverse step change being initiated
during a progressing tap change and until the mechanism comes to rest and resets circuits
for the new position.
(f) Tap change in progress indication shall be provided by means of an indicating lamp at the
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purchaser’s control panel. Necessary contacts for this and for remote tap position indicator
at purchaser’s control panel shall be provided by the Bidder.
(g) Protective apparatus, considered essential by the Bidder according to specialties of the
gear.
5.4.13.1.5. Indications: -
Apparatus of an approved type shall be provided on each transformer:-
(a) To give indication mechanically at the transformer and electrically at the remote control
point of the number of the tapping in use.
(b) To give electrical indication, separate from that specified above, of tap position at the
remote supervisory point. Suitable tap position transducer to be incorporated for
indication.
(c) To give indication at the remote control point and at the supervisory control point that a
tap change is in progress, this indication to continue until the tap change is complete.
(d) To give indication at the remote control point and at the supervisory control point when
transformers operating in parallel are out of step.
(e) To indicate at the tap change mechanism the number of operations, completed by the
equipment. A six digit counter should be provided for this.
5.4.13.2. Automatic Voltage Control:-
(a) Automatic control shall be suitable for control of transformers in parallel.
(b) In addition to the methods of control covered above, the following methods shall also be
provided: -
(i) Automatic Independent: - It shall be possible to select automatic independent control for
each transformer irrespective of the method of control, selected for any other of the
associated transformers.
(ii) Automatic parallel: - It shall be possible to select any transformer for master or follower
control.
(iii) Automatic control by AVR shall only be possible if HV circuit breaker is closed.
(iv) It must not be possible to operate any tap changer by supervisory, remote or local,
electrical, manual control while the equipment is selected for automatic operation.
5.4.13.3 VOLTAGE REGULATING RELAYS:-
(a) Automatic voltage control shall be initiated by a voltage regulating relay of an approved
type and suitable for flush mounting. The relay shall operate from the nominal reference
voltage, derived from a circuit mounted LV voltage transformer having class B accuracy to
BS: 3941 and the relay voltage reference balance point shall be adjustable at the Remote
location.
(b) The relay bandwidth shall preferably be adjustable to any value between 1.5 times and 2.5
times the transformer tap step percentage, the nominal setting being twice the transformer
tap step percentage.
(c) The relay shall be insensitive to frequency variation between the limits of 47HZ and
51.5HZ. The relay shall be complete with a time delay element, adjustable between 10 and
120 seconds. The relay shall also incorporate an under voltage blocking facility which
renders the control inoperative if the reference voltage falls below 80 percent of the
nominal value with automatic restoration of control when the reference voltage rises to 85
percent of nominal value.
(d) The voltage control relay shall include an adjustable line drop compensation element,
supplied from a current transformer, accommodated within the transformer bushing.
(e) On each transformer, the voltage transformer supply to the voltage-regulating relay shall
be monitored for partial or complete failure. The specified indicating lamp and alarm will
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be inoperative when the circuit breaker, controlling the lower voltage side of the
transformer is open and also when the tap changer is on control other than automatic
control.
5.4.13.4. LOCAL CONTROL CABINET: -

The local OLTC control cabinet shall house all necessary devices, meant for OLTC control and
indication. It shall be complete with the following: -
(a) A circuit breaker/contactor with thermal overload devices for controlling the A.C.
auxiliary supply to the OLTC motor.
(b) Cubicle light with door switch.
(c) Space heaters to prevent condensation.
(d) Padlocking arrangement for hinged door of cabinet.
(e) Cable terminal glands for power and control cables to the OLTC gear.
5.4.13.5. REMOTE CONTROL PANELS:-a) All controls, alarms and indications for transformers
shall be incorporated within the appropriate switchgear control panels. The supplier shall
provide all indications, relays, switches etc. for remote indication and operation of the
transformer from the substation control room. Comprehensive and detailed instructions
shall be provided to the purchaser regarding correct installation of this remote panel.
(b) The remote tap changer control panel shall be mounted in the purchaser’s control room.
Size and colour of the panel shall be to the approval of the purchaser.
(c) Operation of remote control scheme shall be entirely suitable for the distance between the
transformer and remote control panel. Details of the connection of the remote control panel
to the transformer shall be provided by the supplier.
(d) The standard requirements (which may be varied to suit manufacturer’s design) shall be
out lined in the following sub-clauses:
5.4.13.5.1. INSTRUMENTS:
(a) Voltmeter (voltage at the low voltage terminals of the transformer).
(b) Tap position indicator
5.4.13.5.2. RELAYS:
(a) Automatic voltage control.
(b) Supervisory interface.
5.4.13.5.3. CONTROLS:
(a) Automatic/non-automatic voltage control selector switch.
(b) Remote/supervisory tap change control selector switch.
(c) Raise/lower push-buttons.
(d) Independent/Master/Follower selector switch.
(e) AVR Voltage reference adjuster.
5.4.13.5.4. INDICATIONS AND ALARMS :

(a) Tap changer on manual control - white lamp.
(b) Tap change in progress - white lamp.
(c) Tap change out of step-alarm.
(d) Cooling equipment running-white lamp.
(e) Cooling equipment failure-alarm.
(f) AVR reference voltage failure-alarm.
(g) Tap changer supply voltage failure-alarm.
(h) Tap change incomplete step-alarm.
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5.4.13.6. AUXILIARY SUPPLY FOR OLTC CONTROL AND POWER CIRCUIT :-
Auxiliary supplies as indicated in the specification will be provided by the purchaser at

any one place. All loads shall be fed by one of the two feeders through an electrically
interlocked automatic transfer switch, housed in the marshalling Kiosk. The design feature
for the transfer switch shall include the following: -
(a) Provision for the selection of one of the feeders as normal source and the other as standby.
(b) Upon failure of normal source, the loads shall be automatically transferred after an
adjustable time delay to the stand by source.
(c) Indication for failure of the normal source and for transfer to standby source and also for
failure to transfer shall be provided locally as well as at the remote control panel.
(d) Automatic re-transfers to normal source with an adjustable time delay following re-
energisation of the normal source.
(e) Both the transfer and the re-transfer shall be dead transfers and AC feeders shall not be
paralleled at any time.
(f) Necessary isolating switches, MCBs and other components for the above power supply
transfer arrangement shall be provided by the supplier.
5.4.14. SUPERVISORY CONTROL:-

5.4.14.1 General:-
(a) Tap change control equipment shall be suitable for supervisory control and indication with
make before break multi-may switch-having one potential free contact for each tap
position. This switch shall be provided in addition to any other switch/switches, which
may be required in remote tap position indication.
(b) Transformer on-load tap changer shall be equipped with a fixed resistor network, capable
of providing discrete voltage steps for input to the supervisory system.
(c) Transformer tap change control will be effected from the sub-station control room with
facilities for remote control from the supervisory control centre. Provision for such
supervisory control shall be included in this contract.
(d) The supervisory facilities, outlined in the following sub-clauses will be required and
control circuit design must make provision for these.
5.4.14.2. CONTROLS:
(a) Tap change control remote/supervisory select/deselect:-

N.B.:- Selection of supervisory control shall render voltage control non-automatic.
(b) Tap position Raise/lower.
5.4.14. 3 INDICATIONS AND ALARMS:
(a) Tap change remote/supervisory indication.

(b) Tap position indication through appropriate transducer.
(c) Tap change out of step alarm.
(d) Tap changer auto/non-auto indication.
(e) Independent/master/follower indication.
(f) Tap change in progress indication.
(g) AVR reference voltage failure alarm.
(h) Tap changing incomplete (TCINCL).
(i) Tap changer supply failure alarm.
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(j) Cooling equipment running indication.
(k) Cooling equipment failure alarm.
(l) All contacts for supervisory alarms and indications shall be potential free.
5.4.15. TERMINAL AND CONNECTION ARRANGEMENTS :
5.4.15.1 RATING:
Current rating shall be 1.5 times the rated current of the transformer.
5.4.15.2. OUTDOOR BUSHINGS:
(a) The electrical and mechanical characteristics of bushings shall be in accordance with IS:
2099 & IS: 3347 (Part-III/Section-I). Bushings must have been type tested successfully as
per IS: 2099/IEC-60137.
(b) Phase windings above 33 KV shall have fully rated porcelain condenser anti - fog type
bushings as per IEC-137. These shall be provided with: -
(i) Oil-level gauges, clearly readable from ground level.
(ii) Oil filling plug and drain valve, if not hermetically sealed.
(iii) Test taps for measurement of capacitance and tan delta.
(iv) Bushings of identical rating shall be inter-changeable.
(c) 33 KV bushings shall be oil - filled, communicating type, suitably rated.
(d) When bushings have an under-oil end of re-entrant form, the pull through lead shall be
fitted with a gas bubble deflector.
(e) Porcelain used in bushing manufacture shall be homogenous, free from laminations,
cavities and other flaws or imperfections that might affect the mechanical or dielectric
quality and shall be thoroughly vitrified, tough and impervious to moisture.
(f) Glazing of porcelain and bushings shall be of uniform brown colour, free from blisters,
burrs and other similar defects. Bushings shall be designed to have ample insulation
mechanical strength and rigidity for the condition under which they will be used.
(g) Special precaution shall be taken to eliminate moisture from paper insulation during
manufacture, assembly, transport and erection. The surface of all paper insulation shall be
finished with non-hygroscopic varnish which can not be damaged easily.
(h) Suitable insulating cap (preferably of porcelain) shall be provided on the terminal of
bushing of tertiary winding to avoid accidental external short circuit.
(i) No arcing horns shall be fitted to any bushing.
(j) Bushing turrets shall be provided with vent pipes which shall be connected to route any
gas collection through the Buchholz relay.
(k) The neutral ends of star connected windings shall be connected at points which are from
manholes in the cover and brought out via one outdoor bushing, rated as per IEC-76.
5.4.15.3. TERMINAL CONNECTORS:

(a) Bushing terminals shall be provided with terminal connectors of approved type and size
for connection to external parts. Terminal connectors, offered must have been
successfully type tested as per IS: 5561.
(b) (i) All castings shall be free from blow holes, surface blisters, cracks and cavities. All
sharp edges and corners shall be blurred and rounded off. The aluminum alloy castings, if
used, shall conform to designation A6 of IS: 617.
(ii) No part of clamp shall be less than 10 mm. Thick.
(iii) All ferrous parts shall be hot dip galvanised conforming to IS: 2633. Spring washers and
H.T. bolts shall be dectrogalvanised conforming to IS: 1573.
(iv) For bimetallic clamp, copper alloy linear of minimum thickness of 2 mm. Shall be cast
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integral with aluminum body.
(v) Flexible connectors shall be made from tinned copper sheets.
(vi) Size of terminal/conductor for which the clamp is suitable and rated current under site
conditions shall be embossed/punched on each component of the clamp, except hardware.
(vii) All current carrying parts shall be designed and manufactured to have minimum contact
resistance.
(viii) The short time rating of terminal connector shall not be less than the short time rating of
respective bushing.
(ix) Terminal connectors shall be subject to all type, routine and acceptance tests as per IS:
5561 (latest).
(x) Malleable cast iron for terminal connectors or any of its parts and accessories shall not be
acceptable.
(xi) Bolts and Nuts used shall be of stainless steel or galvanized/passivated mild steel.
5.4.15.4. TERMINAL MARKING:

Transformer terminals are to be provided with phase markings to the requirements of IEC-
616 and are subject to the agreement of the purchaser. Transformer terminals shall be
silver/tin-plated copper.
5.4.15.5 NEUTRAL EARTHING:

The neutral terminals shall be brought to ground level by a brass or tinned copper
grounding bar of approved size which shall be supported from the tank with porcelain
insulators and connected to purchaser’s local earth grid. The supplier must liaise with the
purchaser or its approved contractor to finalise the details of installation of this earthing
and mounting of the outdoor neutral C.T. on this.
5.4.16. SPECIFICATION FOR CONTROL CABINETS:

(a) Control cabinets shall be of the free standing floor mounting type.
(b) Control cabinet of the operating mechanism shall be made out of 3 mm thick sheet steel or
10 mm thick aluminium plate or casting. Hinged door shall be provided with pad locking
arrangement. Sloping rain hood shall be provided to cover all sides. 15 mm thick neoprene
or better type of gaskets shall be provided to ensure degree of protection of at least IP-55
as per IS: 2147.
(c) Bus bars shall be of tinned copper of adequate cross-section to carry the normal current
without exceeding the permissible temperature rise over an ambient temperature of 50
degree centigrade outside the cubicle. The buses shall be braced to withstand forces
corresponding to short circuit current of 25KA.
(d) Motors rated 1 KW and above being controlled from the control cabinet would be suitable
for operation on a 415V, 3 Phase, 50 HZ system. Fractional KW motors would be suitable
for operation on a 240V, 1- Phase, 50 HZ supply system.
(e) Isolating switches shall be group operated units (3 poles for use on 3-MCBS phase supply
systems and 2 poles for single phase supply systems) quick make quick break type,
capable of breaking safely and without deterioration, the rated current of the associated
circuit. Switch handle shall have provision for locking in both fully open and fully closed
positions.
(f) Push button shall be rated for not less than 6 Amps. 415V A.C. or 2 Amps, 220/110V D.C.
and shall be flush mounted on the cabinet door and provided with appropriate nameplates.
Red, Green and Amber indicating lamps shall be flush mounted.
(g) For motors upto 5 KW, contactors shall be direct-on-line, air break, single throw type and
shall be suitable for making and breaking the stalled current of the associated motor which
shall be assumed equal to 6.5 times the full load current of the motor at 0.2 p.f. For motors
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above 5 KW, automatic star delta type starters shall be provided. 3 Pole contactors shall be
furnished for 3 Phase motors and 2 Pole contactors for single phase motors. Reversing
contactors shall be provided with electrical interlocks between forward and reverse
contactors. If possible, mechanical interlocks shall also be provided. Contactors shall be
suitable for uninterrupted duty and shall be of duty category class AC4 as defined in IS:
2959. The main contacts of the contactors shall be silver plated and the insulation class for
the coils shall be class E or better. The dropout voltage of the contactors shall not exceed
70% of the rated voltage.
(h) Contactors shall be provided with a three element positive acting, ambient temperature
compensated, time lagged, hand reset type, thermal overload relay with adjustable setting.
Hand reset button shall be flush with the front door of the cabinet and suitable for resetting
with starter compartment door closed.
(i) Single phase preventer relay shall be provided for 3 Phase motors to provide positive
protection against single phasing.
(j) Mini starters shall be provided with no volt coils, whenever required.
(k) Purchaser’s power cables will be of 1100/650 Volts grade stranded aluminum conductor
PVC insulated, PVC sheathed, single steel wire armoured and PVC jacketed. All necessary
cable terminating accessories such as glands, crimp type tinned copper lugs etc. for power
as well as control cables shall be included in Bidder’s scope of supply. Suitable brass cable
glands shall be provided for cable entry.
(l) Wiring for all control circuits shall be carried out with 1100/650 Volts grade PVC
insulated tinned copper stranded conductors of sizes not smaller than 2.5 mm. At least
20% spare terminal blocks for control wire termination shall be provided on each panel.
The terminal blocks shall be of non-disconnecting stand type. All terminals shall be
provided with ferrules, indelibly marked or numbered and these identifications shall
correspond to the designations on the relevant wiring diagrams. The terminals shall be
rated for adequate capacity which shall not be less than10Amps.
(m) Separate terminal blocks shall be provided for terminating circuits of various voltage
classes. CT loads shall be terminated on a separate block and shall have provision for short
circuiting the CT secondary terminals.
(n) Control cabinet shall be provided with 240V, 1 Phase, 50 HZ, 20 W fluorescent light
fixture and a suitably rated 240 V, 1 Phase, 5 Amps, 3 Pin socket for hand lamps.
(o) Strip heaters shall be provided inside each cabinet complete with thermostat (preferably
differential type) to prevent moisture condensation. Heaters shall be controlled by suitably
rated double pole miniature circuit breakers.
(p) Signal lamps, provided shall be of neon screw type with series resistors, enclosed in
bakelite body. Each signal lamp shall be provided with a fuse, integrally mounted in the
lamp body.
(q) Electric measuring instruments shall be of moving iron type. Ammeters for measuring
current upto 30 Amps shall be directly connected while those for measuring above 30
Amps shall be connected through suitable CTs. Ammeters shall be provided with selector
switches.
(r) Items inside the cabinet, made of organic material shall be coated with a fungus resistant
varnish.
5.4.17 INSULATING OIL:-
(a) The quality of the oil, supplied with the transformer shall conform to IEC 296 (Mineral oil
class 1) and IS: 335 with latest amendment, if any. No oil shall be supplied or used at any
stage of manufacture or test without a certificate, acceptable to the Purchaser that it has a
PCB content of less than 2 mg/kg. No inhibitors shall be used in the oil. The oil samples
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will be drawn as follows:-
(i) Prior to filling.
(ii) Before and after heat run test.
(iii) Before energising.
All tests as per relevant IEC & ISS shall be conducted on all samples.
(b) Sufficient quantity of oil, necessary for first filling of all tanks, coolers and radiators at the
proper level along with 10% extra oil for topping up shall be supplied in non-returnable
containers, suitable for outdoor storage.
(c) The supplier shall despatch the transformer, filled with oil or in an atmosphere of
Nitrogen. In the former case, the Bidder shall take care of the weight limitation on
transport and handling facility at site. In the latter case, necessary arrangement shall be
ensured by the supplier to take care of pressure drop of nitrogen during transit and storage
till completion of oil filling during erection. A gas pressure testing valve with necessary
pressure gauge and adapter valve shall be provided. The transformer shall also be fitted
with an impact recorder during transportation. This impact recorder is on
returnable basis.
(d) The Bidders shall ensure that the oil supplied is in accordance with the latest editions of
the following specifications with amendments, if any.
Sl. Characteristics Requirement. Method of Test.
No.
1. Appearance The oil shall be clear and A representative sample
transparent & free from of oil shall be examined
suspended matter or in a 100mm thick layer
sediments. at ambient temperature.
2. Density at 27 deg.C (Max) 0.89 g/cu.cm. IS: 1448
3. Kinematic viscosity at 27Cst. IS: 1448
27 deg.C (max.)
4. Interfacial tension at 27 deg.C (min.) 0.04 N/m IS: 6104
5. Flashpoint penskey Marten
(closed) (min.) 140 deg.C IS: 1448
6. Pour point (max.) -6 deg.C IS: 1448
7. Neutralization value (max.)
(Total acidity). 0.03 mg KOH/g IS: 335
8. Corrosive Sulphur (In terms
of classification of copper strip) Non-corrosive IS: 335 (Appendix ‘B’)
9. Electric strength (break down
voltage) min.
a) New unfiltered oil. 30 KV (rms) if the above IS: 6792.
value is not attained, the
oil shall be filtered)
b) After treatment. 60 KV (rms)
10. Electric dissipation factor
(tan delta) at 90 deg.C (max.) 0.002 IS: 6262
11. Specific resistance (resistivity)
a) at 90 deg.C (min.) 35 x 10¹² Ohm-cm. IS: 6103
b) at 27 deg.C (min.) 1500 x 10¹² Ohm-cm.
12. Oxidation stability.
a) Neutralization value
after oxidation (max.) 0.4 mg KOH/g.
b) Total Sludge after
oxidation (max.). 0.10% by weight.
13. `Presence of Oxidation inhibitor The oil shall not contain IS: 335
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anti oxidant inhibitors. (Appendix ‘D’)
14. Water content (max.) a) Untreated and unfiltered
oil- 50 ppm. IS: 2362
b) Before commissioning-
10 ppm.
15. Aging characteristics after 96 hrs. As per AS TMD/934/IS: 12177
with catalyst (Copper)
a) Resistivity.
i) 27 deg.C 2.5 x (10)¹² Ohm-cm.
ii) 90 deg.C 0.2 x (10)¹² Ohm-cm.
b) Tan delta at 90 deg.C 0.2 (max.).
c) Total acidity. 0.05 mg KOH/gm (max.)
d) Sludge content by weight. 0.05% (max.)
5.4.18 CLEANING, PAINTING AND TROPICALISATION:-

(a) All steel surfaces except galvanized surfaces or where otherwise specified, shall be shot
blasted to remove all rust, scale and foreign matters from the surface. Oil, grease, dirt and
swarf shall be thoroughly removed by emulsion cleaning. The surfaces shall then be
chemically cleaned and surface treated by phosphating and dried in accordance with IS-
6005 - “Code of practice for phosphating of iron and steel”. Immediately after
phosphating, the surfaces shall be given two coats of high quality zinc chromate primer.
(b) The interior surfaces of mechanism chambers, boxes and kiosks, after preparation,
cleaning and priming shall be painted with one coat of zinc chromate primer, one coat of
phenolic based undercoating, followed by two coats of phenolic based finishing paint to
white colour, followed by a final coat of anti-condensation white paint of a type and make
to the approval of the Purchaser. A minimum overall paint film thickness of 200 microns
shall be maintained throughout.
(c) All steel work and metal work, after preparation and priming shall be painted with one
coat zinc chromate primer, one coat of phenolic based under coating and two coats of
micaceous iron oxide paint to an overall thickness of 200 microns to hard gloss finishing
Light Grey Shade No. 697 of IS:5. Each successive coat of paint shall be of slightly
different shade to enable inspection.
The finished surface shall present a pleasing appearance free from dents or unevenness
surfaces.
(d) It is the responsibility of the supplier to ensure that the quality of paints used shall
withstand the tropical heat and extremes of weather conditions. The paint shall not
peal-off, wrinkle, be removed by wind, storm and handling on site and the surface
finish shall neither rust nor fade during the service life of the equipment.
(e) After erection at site, the interior surfaces of mechanism chambers and kiosks shall be
thoroughly examined and any deteriorated or mechanically damaged surfaces of such shall
be made good to the full specification, described above.
(f) After erection at site, all surfaces of steel works and metal works shall be thoroughly
washed down and examined. Any deteriorated or otherwise faulty paint work shall be
removed down to bare metal and made good to the full specification described above, then
painted one further coat of phenolic based under coating and one coat phenolic based hard
gloss finishing paint to provide an overall minimum paint film thickness of 200 microns.
(g) All paint work shall be left clean and perfect on completion of the site works.
5.4.19. BOLTS AND NUTS:-

(a) All bolts, studs, screw threads, pipe threads, bolt heads and nuts shall comply with the
appropriate Indian Standards for metric threads, or the technical equivalent.
(b) Except for small wiring, current carrying terminal bolts or studs for mechanical reasons
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shall not be less than 6 mm in diameter.
(c) All nuts and pins shall be adequately locked.
(d) Wherever possible, bolts shall be fitted in such a manner that in the event of failure of
locking resulting in the nuts working loose and falling off, the bolt will remain in position
(e) All bolts, nuts and washers, placed in outdoor positions shall be treated to prevent
corrosion, by hot dip galvanising or electrogalvanising to service condition. Appropriate
precautions shall be taken to prevent electrolytic action between dissimilar metals
(f) Where bolts are used on external horizontal surfaces and where water can collect, methods
of preventing the ingress of moisture to the threads shall be provided.
(g) Each bolt or stud shall project at least one thread, but not more than three threads through
the nut, except when otherwise approved for terminal board studs or relay stems. If bolts or
nuts are placed so that they are inaccessible by means of ordinary spanners, special
spanners shall be provided.
(h) The length of the screwed portion of the bolts shall be such that no screw thread may form
part of a shear plane between members.
(i) Taper washers shall be provided where necessary.
(j) Protective washers of suitable material shall be provided front and back on the securing
screws.
5.4.20. WIRING AND CABLING:-
5.4.20. 1 (a) Cable box/sealing end shall be suitable for following types of cable.
i) 415 Volt Power 1100 Volt grade PVC

Insulated aluminum conductor cable with
armour.
ii) Control. 1100 Volt grade PVC insulated
7/0.737 mm stranded copper conductor cable with
armour.
(b) Compression type cable connector shall be provided for termination of power and
control cables.
(c) All controls, alarms, indicating and relaying devices, provided with the transformer shall
be wired up to the terminal blocks inside the local control cabinets (both cooler and OLTC
control cabinets)
(d) All devices and terminal blocks with the cooler control cabinet shall be clearly identified
by symbols, corresponding to those used on applicable schematic or wiring diagrams.
5.4.20.2 EXCLUSION IN SCOPE OF CABLING:
Following cabling works are specifically excluded from the scope of the supplier. However,
interconnection drawings for the same are to be submitted by the supplier
(a) Cabling between Remote OLTC panel to cooler control cabinet.
(b) Cabling between Remote OLTC panel to local OLTC cabinet.
(c) Cabling between Remote OLTC to supplier’s panel.
(d) Cabling between cooler control cabinet to supplier’s panel.
(e) Cabling between local OLTC cabinet to supplier’s panel.
5.4.21. FITTINGS:
The following fittings shall be provided with each transformer, covered in this specification.
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(a) Conservator for main tank with oil filling hole and cap, vacuum application valve, vacuum
equalizing valve, isolating valves, drain valve, shut off valve, magnetic oil level gauge
with low level alarm contacts, dehydrating breather, with oil seal.
(b) Conservator for OLTC with drain valve, surge relay (oil flow operated), vacuum
application valve, vacuum equalizing valve, magnetic type oil level gauge with low level
alarm contacts, oil-level indicator and silica gel breathers.
(c) Oil preservation equipment.
(d) Pressure relief device with alarm/trip contact.
(e) (i) Buchholz relay, double float/read type with isolating valves on both sides, bleeding
pipe with pet cock at the end to collect gases and alarm and trip contacts (Rating 1
Amp. 220V DC) test cock, gas collection box and gas check valve at ground level.
(ii) Separate Buchholz relay with above features to be provided for OLTC chamber.
(f) Air release plug.
(g) Inspection openings and covers.
(h) Bushing with metal parts and gaskets to suit the termination arrangement.
(i) Winding temperature indicators for local and remote mounting. One RWTI with a four
point selector switch shall be provided for three windings.
(j) Top Oil temperature indicators with maximum pointer along with two sets of contactors.
(k) Cover lifting eyes, transformer lifting lugs, jacking pads, towing holes and core and
winding lifting lugs.
(l) Protected type mercury or alcohol in glass thermometer.
(m) Bottom and top filter valves with threaded male adoptors, bottom sampling valve and drain
valve.
(n) Rating and diagram plates on transformers and auxiliary apparatus.
(o) Earthing terminals.
(p) Flanged bi-directional wheels.
(q) Cooler Control Cabinet with pad locks.
(r) On load tap changing equipment and OLTC control cabinet with pad locks.
(s) Drain valve plugs shall be provided in order that each section of pipe work can be drained
independently.
(t) Insulating Oil.
(u) Terminal marking plate.
(v) Jacking pads//lugs
(w) Lifting bollards.
(x) Haulage lugs.
(y) Cover lifting lugs.
(z) Valve schedule plate.
(aa) Valves, as indicated at Cl.No.5.4.2 of this specification.
(bb) Wiring up to marshalling box with PVC SWA PVC copper cables, 1100 volts grade.
Note: - The fittings listed above are only indicative and any other fittings which generally are
required for satisfactory operation of the above rated power transformers are deemed to be
included.
5.4.22. LIMITS OF TEMPERATURE RISE.:-

The temperature rise on any part of equipment shall not exceed the maximum temperature rise
specified below under the conditions specified in test clauses. The permissible temperature rise
indicated is for a maximum ambient temperature of 50 degree C. If the maximum ambient
temperature rises, permissible values shall be reduced accordingly. For actual maximum
temperature at the location of installation, refer perfect synopsis.
Sl. No. Nature of the part or of the liquid. Maximum value of:
Temperature. Temperature rise at a
Page 108 of 151
maximum ambient air
temp. not exceeding
50 degree C.
1 Contacts in air, silver-faced copper, 105 55
copper alloy or aluminium alloy (see
notes (i) & (ii).
Bare copper of tinned aluminium alloy. 75 25
2 Contacts in oil: 90 10
Silver-faced copper, copper alloy or
aluminium alloy [see note-(i)]. 80 30
3 Terminals to be connected to external 105 55
conductors by screws or bolts silver
faced (see note (iii).
4 Metal parts acting as springs. (See note iv). (See note iv).
5 Metal parts in contact with insulation of
the following classes:
Class Y: (for non-impregnated 90 40
materials).
Class A: (for materials immersed in oil 100 50

or impregnated.
Class B: in air 120 70
In oil 100 50
Class C: in air 130 80
In oil 100 50
Class F: in air 155 105
In oil 100 50
Enamel: oil base 100 50
Synthetic, in air 120 70
Synthetic, in oil 100 50
6 Any part of metal or of insulating 100 50

material in contact with coil, except
contacts.
7 Oil 90 40
Notes: (i) When applying the temperature rise of 45° C, care should be taken to ensure that
no damage is caused to the surrounding insulating materials.
(ii) The quality of the silver facing shall be such that a layer of silver remains at the
points of contact after the mechanical endurance test. Otherwise, the contacts shall
be regarded as ‘bare’.
(iii) The values of temperature and temperature rise are valid whether or not the
conductor connected to the terminals is silver-faced.
(iv) The temperature shall not reach a value where the elasticity of the material is
impaired. For pure copper, this implies a temperature limit of 80°C.
5.4.23. MOTORS & MCBS:

(a) All motors shall comply with IS: 325 and IEC 34 and dimensions with IEC-72.
Page 109 of 151
They shall be capable of operating continuously under actual service conditions without
exceeding the specified temperature rises, determined by resistance, at any frequency
between the voltage and frequency fluctuation, stated in this specification.
(b) All miniature circuit breakers shall be provided with auxiliary contacts for remote
indication of circuit breaker operation. Means shall be provided to prevent the miniature
circuit breakers, being inadvertently switched to the ‘OFF’ Position. Miniature circuit
breakers shall be mounted in such a manner so as to give easily visible indication of
breaker position and shall be grouped and spaced according to their function in order to
facilitate identification and easy replacement.
5.4.24. SPANNERS AND SPECIAL TOOLS (INCLUDED IN THE

SCOPE OF THE CONTRACT):-
(a) A complete set of spanners to fit every nut and bolt on the transformers and accessories
shall be supplied with this contract, together with sets of all the special tools, required for
the adjustment and maintenance of the equipment at the sub station(s) where these units
are to be installed. Each set of tools shall be mounted in a lockable cabinet. These shall
also be provided under this contract. Eye bolts which have to be removed after use shall be
accommodated in the cabinet.
(b) Spanners and other maintenance equipments, provided under this contact shall not be used
for the purpose of erection of the equipment.
(c) Any special devices, slings or tackles, necessary for the maintenance of the equipment
shall be handed over to the purchaser in working order on completion of the installation
and commissioning of the units.`
(d) On delivering any or all of these tools to the purchaser, a signature shall be obtained from
the purchaser’s representative. Any tool, not signed for shall be deemed not to have been
delivered.
5.4.25. LIST OF MANDATORY SPARES FOR EACH UNIT OF TRANSFORMER
(a) The supplier shall provide the mandatory spares, detailed below and shall, where
considered necessary, provide a list of recommended spare parts together with their
individual prices. The purchaser may order all or any of the spare parts, listed at the time
of contract award and the spare parts, so required by the purchaser, shall be supplied as
part of this contract. Additional spares may be ordered at anytime during the contract at the
rates, stated in the purchase order.
Sl.No. Description. Quantity.

1 H.V. Bushing with metal parts and 1
gaskets.
2 L.V. Bushing with metal parts and 1
gaskets
3 Local and remote winding temperature indicators with 1
contacts.
4 Oil temperature indictor with contacts. 1
5 Pressure relief device. 1
6 Magnetic oil level gauge. 1
7 Cooler fans with motor. 1
Page 110 of 151

8 Spare float with mercury contacts for Buchholz relay. 1
9 Set of gaskets. 1 Set.
10 Set of valves. 1 Set.
(1 No. each type and size below 100 mm size).
11 Set of starter, contactor relays and switches (1 No. of 1 Set.
each type and size).
12 Buchholz relay. 1 No.
13 Tap position indicator (Local and remote). 1 No.
14 Diverter switch contacts. 1 Set.
15 Winding temperature sensing element. 1 No.
16 Oil temperature sensing element. 1 No.
17 Set of Hydraulic/Screw jacks. 1 Set.
18 Fuses (control) (complete replacement for transformer). 100%
26 Lamps (Indicative) (complete replacement for transformer) 100%
N.B.:- (a) For valves of size more than 100 mm - Spares will be supplied by Supplier (i.e. one set of
spares like stem, disc, gaskets and packing etc.) for each size and type of valves.
(b) The Supplier shall ensure that sufficient spare parts and consumable items are available for his
own use during commissioning of the transformer. The spares, provided with the transformer
shall not be used by the supplier without the written consent of the Purchaser and any spares,
used during the commissioning of the transformer shall be replaced by the supplier at his own
expense.
(c)The Supplier shall provide a list in the schedule, of additional recommended spare parts together
with their individual prices. The Purchaser may order at a later date, at a price, indicated on the
schedule, such additional spare parts, listed at the time of contract award.
(d) Spares shall be available during the life of the equipment and the Supplier shall give 12 months
notice of his or any Sub-Suppliers, intention to cease manufacture of any component used in the
equipment.
(e) Any spare apparatus, parts and tools shall be subject to the same Specification, tests and
conditions as similar material, supplied under this contract. They shall be strictly interchangeable
and suitable for use in place of the corresponding parts, supplied with the transformer and must be
suitably marked and numbered for identification and prepared for storage by greasing and painting
to prevent deterioration.
(f) All spare apparatus or materials, containing electrical insulation shall be packed and delivered
in cases, suitable for storing such parts or material over a period of years without deterioration.
Such cases shall have to be affixed to both the underside and topside of the lid a list detailing its
contents. The case will remain as the property of the Purchaser.
5.5 CENTRE OF GRAVITY:
The center of gravity of assembled transformers shall be as low and as near the vertical center line
as possible. The transformer shall be stable with and without oil. The location of the center of
gravity, relative to track shall be clearly marked in the out line drawing, accompanying bid.
6.0 INSPECTION AND TESTING:-
6.1 TESTING FACILITIES:-
6.1.1 Bidders shall submit along with the bid, the details of testing facilities, available at their works for
carrying out all the routine and type tests, as specified.
6.1.2 In case, the test facilities for any particular test are not available at the bidder’s works, this shall be
Page 111 of 151
clearly brought out in the additional information schedule and proposed arrangement of carrying
out that test shall be clearly indicated.
6.2 GENERAL:-
Inspection and testing shall be carried out on the transformer as detailed here and generally in
accordance with IEC 76 and IS: 2026. The Purchaser shall have the right to reject a transformer, if
test results do not comply with the standards/values, specified and informations/data, given in the
schedules. For the purpose of determining when type tests are required, a transformer is
considered to be representative of others only if it is fully identical in design, rating and
construction.
Before and after acceptance testing, samples of oil shall be taken from the transformer and
analysed for dissolved gases, using the procedures, specified in IEC Publications 567 and 599.
Results of the analysis of gases, dissolved in the oil shall be immediately submitted to the
Purchaser and included in the Acceptance Test Report. On completion of acceptance testing,
the Supplier shall provide the Purchaser with seven copies of the complete test reports.
Full details of the proposed methods of testing including connection diagrams shall be
submitted by the Supplier for approval at least one month before testing. All tests will be
witnessed by the Purchaser.
The Purchaser shall have full access at all times to the works and all other places of manufacture
of the transformers. The Supplier shall report to the Purchaser monthly or other period, as agreed
between the two on manufacturing progress. The Supplier shall give the Purchaser on award of
contract a complete manufacturing inspection program to allow the Purchaser, at its discretion, to
inspect at all stages of transformer manufacture.
6.3 STAGE INSPECTION:-

Stage inspection on core, windings, tank, OLTC and all other accessories etc. will be carried out
by the Supplier in the presence of OPTCL’s representative on free of cost to OPTCL before
tanking of the core and windings. All the measurements will be taken on the above components, so
as to ensure their compliance to the above Specification and the Guaranteed Technical Particulars.
The possible routine tests like measurement of D.C. resistance, no load current and no load loss,
determination of Knee Point Voltage, specific core loss, tank tests etc. will be conducted during
stage inspection. For determination of number of turns in the windings, the manufacturer shall
provide dummy core, so as to accommodate the winding and determining the ratio between the
unknown No. of turns (winding) and known No. of turns, wrapped around the winding. The
Supplier shall give at least 15 days notice in advance for deputing Inspecting Officer(s) to their
works. Type Tests and routine tests on the transformer shall be conducted only if the stage
inspection report and the pre-tanking tests are found to be in order as per this Specification.
6.4 FINAL INSPECTION:-

Before offering for final inspection, type tests and routine tests, the Supplier shall furnish the
factory test results (except dielectric tests) of the offered transformer(s) along with list of
equipments/meters/instruments, to be used, during testing (both routine and type tests) as per
Annex of this Specification along with calibration certificates of measuring instruments. The
Purchaser may direct the Supplier for use of better equipments/meters during inspection/testing.
The calibration of all the meters/instruments to be used during testing should have been done in
Government approved laboratory.
6.4.1 TYPE TESTS & SPECIAL TESTS:-
The followings shall be regarded as type tests and shall be carried out, if required by the Purchaser
in presence of Purchaser’s representative.
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(a) Temperature Rise Test:-
Test of temperature rise (IEC Publ. 76.2): This test shall be carried out on the tap giving
the worst combination of loading on the transformer windings. The transformer shall be
tested by feeding the tested losses or quoted losses, whichever is higher. The supplier,
before carrying out such tests, shall submit detailed calculations, showing the alternatives
possible on various taps and for the three different ratings (ONAN/ONAF/OFAF) of the
transformer and shall recommend the combination that results in highest temperature rise
for the test. Temperature rise shall be measured at ONAN, ONAF & OFAF ratings. Gas
chromatographic analysis on oil shall be carried out before and after the temperature rise
test and the results recorded in the test report. Sampling shall be in accordance with IEC
60567. For evaluation of the gas analysis in temperature rise test, the procedure shall be as
per IS: 9434 (based on IEC: 60567) and the results will be interpreted as per IS: 10593
(based on IEC-60599).
(b) Measurement of Zero Sequence Impedance:-
Measurement of open circuit and short circuit zero sequence impedances of the primary
and secondary windings.
(c) Auxiliary Power Consumption:-
Measurement of power taken by fans.
(d) Vacuum Test:-
One transformer tank of each size shall be subject to full vacuum and tested at an internal
pressure of 3.33 KN/Sq.m. (25 Torr) for one hour. The permanent deflection of plates after
the vacuum has been released shall not exceed the values, specified below and the
performance of the transformers shall not be affected in any way.
Horizontal length of Permanent deflection (mm.)

flat plate (mm.)
Upto and including 750 5.0
751 to 1250 6.5
1251 to 1750 8.0
1751 to 2000 9.5
2001 to 2250 11.0
2251 to 2500 12.5
2501 to 3000 16.0
Above 3000 19.0
(e) Pressure Test:-

One transformer tank of each size together with its radiators, conservator vessel and other
fittings shall be subjected to a pressure, corresponding to twice the normal head of oil or to
the normal pressure plus 35KN/Sq.m. whichever is lower. The applied pressure shall be
measured at the base of the tank and maintained for one hour. The permanent deflection of
flat plates after excess pressure has been released shall not exceed the values, specified in
(d).
(f) IP-55 Test:-
One cooler control cabinet and OLTC cabinet for each type of transformer shall be tested
for IP-55 protection in accordance with IS-2147/IEC-529.
(g) Test reports towards all type tests as per IEC-214:1976 and BS: 4571:1970 for the offered
OLTC along with approved drawings to be submitted. Purchaser at his discretion may
insist on repetition of some or all the applicable type tests as per above IEC & BS.
N.B.: - The transformer offered should have been tested as per the above type tests [6.4.1(a) to (g)]
including Impulse tests, as prescribed in this specification, as per relevant standards. The bidder
shall furnish four sets of type & special test reports including Lightning Impulse Test Report
Page 113 of 151
(indicating therein the type and design details) along-with the offer without which the tender may
be rejected. These tests should have been conducted not before five years from the date of opening
of bid in a recognized laboratory.
6.4.2. ROUTINE TESTS:-

The followings shall be regarded as routine tests and shall be conducted on each transformer in the
presence of purchaser’s representative. No extra cost shall be paid for these tests.
(a) Measurement of winding resistance.
(b) Voltage- ratio measurement and check of vector group.
(c) Measurement of capacitance and dielectric dissipation factor. (Before and after the
series of dielectric tests). The capacitance test shall be carried out with the help of ampere
turn bridge method on fully assembled transformer (filled with oil) to determine
capacitance and tan delta between winding and earth as under:
i) HV winding with LV winding and tank earthed.
ii) LV winding with HV winding and tank earthed.
iii) HV and LV windings with tank earthed.
(d) Measurement of Polarisation Index :-This measurement shall be made with ten minute
and one minute IR tests and should be repeated after all other tests.
(e) Impulse Test:
(i) Full Wave Impulse Voltage withstand Test: - The test voltage shall be applied to
each line. The applied voltage shall be the relevant lightning impulse voltage,
specified in the schedule of requirements. This test shall be applied to each HV&
LV Phase terminal.
(ii) Chopped wave impulse voltage withstand test: - The test voltage shall be applied
to each line terminal. The applied voltage shall be 100% of the specified relevant
lightning impulse voltage. This test shall be applied to each HV & LV Phase
terminal.
(iii) An impulse test on transformer neutrals as per IEC-76-3, Clause 12.3.2 shall be
carried out.
Tests (i) and (ii) shall be combined in a single sequence as follows for
each line terminal:-
1. One reduced full impulse (calibration).
2. One 100% full impulse.
3. One or more reduced chopped impulse(s).
4. Two 100% chopped impulses.
5. Two 100% full impulses.
The sequence for test (iii) shall be as follows:-
1. One reduced full impulse at 50-75% of full level.
2. Three 100% full impulses.
In carrying out the above tests, the two extreme taps and another tap to be
selected by the purchaser with each of the three phases, being tested on a different tap.
(f) Separate source voltage withstand test:-

The applied voltage shall be the specified/relevant power frequency voltage.
(g) Induced over-voltage withstand test:-

Test shall be carried out as per IEC-76-3, clause 11.4 (Method 2). The firm shall have to
submit the over-potential diagram with details of calculation and explanation alongwith the
offer for inspection.
Page 114 of 151
(h) Partial discharge test:-
This test shall be carried out using a broad band instrument. The voltage time envelope
shall be as described in clause 11.4 of IEC 76-3. The apparent charge (q) shall be in
accordance with IEC 76-3.
(i) Measurement of Impedance voltage on all taps.
(j) Measurement of the load loss at normal tap and extreme taps. (To be carried out by
three wattmeter method with low power factor wattmeters at full rated current).
(k) Measurement of no load loss, no load current and determination of knee point
voltage:-
This test is to be carried out with three wattmeter method by using low power factor
wattmeters, three power factor meters, phase sequence meters, three low range ammeters
and three each of average value and RMS value voltmeters. The test voltage from 10%
voltage to 121% voltage shall be applied and currents, voltages (Average value and RMS
value), wattmeters, power factor and frequency meter readings in all the three phases are to
be recorded during the test. A saturation characteristic curve between the no load voltage
(rms) vs. Measured current is to be plotted on the graph sheet, so as to determine the
voltage at which increasing voltage by 10% (ten percent), the excitation current shall not
increase by more than 50% (fifty percent). The knee point voltage as per specification will
be complied if the excitation current at 121% of rated no load voltage shall not exceed by
not more than 50% over the excitation current, obtained at 110% of the rated no load
voltage. During the no load test, supplier’s own generator set shall be used for feeding the
above no load voltages at rated frequency. If the applied frequency is greater than the rated
frequency, then proportionate voltage as per the rated frequency will be fed during the
above no load test and following frequency correction formula along with the formula,
stipulated at Clause No 16.5 of IS:2026 (Part-I) shall be used.
K = 0.5 [(f/f 1) + (f/f 1)²]

Where f = rated frequency and f 1 = applied frequency.
For Example: - If measured loss = X Watts, correction factor due to r.m.s. and
average voltage as per ISS = K1 and frequency correction factor = K as per above formula, then
corrected loss will be calculated as = measured loss • K1 • K.
If applied frequency is less than the rated frequency, no frequency correction formula will
be applied. Rated voltage at that frequency will be fed during the no load test.
N.B.:- 1) If power analyser is to be used for determination of no load loss, no load current,
Impedance Voltage, short circuit losses etc., its manual of operation, calibration
certificate and the relevant standard for its use shall be produced prior to one
month of test offer for studying its feasibility and reliability.
2) C.Ts. and P.Ts. of accuracy class 0.2 or better as per IS: 2705 are to be used during
determination of no load losses and short circuit losses which involves financial
implication. The calibration certificates of these C.Ts. & P.Ts. from independent
Government approved laboratory shall be produced along with the traceability
while offering for inspection. The accuracy class of reference standard C.T. & P.T.
used for determination of the errors of the above C.Ts. & P.Ts. shall be 0.05 or
better as per Clause No.2.9 of IS : 1248 (Part-9).
Page 115 of 151

(l) Measurement of Harmonic level (1st to 24th Harmonic) in no-load current in all three
phases at 90%, 100% and 110% of no-load voltage. The magnitudes of no load currents for
all the three phases at the above excitation levels shall also be recorded and reflected in the
test report for measurement of harmonic levels.
(m) Measurement of capacitance and dielectric dissipation factor [Repeat © above).
(n) Measurement of polarisation Index (Repeat (d) above).
(o) Tests on no-load tap-changer (as per IS: 2026. Besides, following tests shall be carried
out in accordance with IS: 8468/IEC 214):-
i) Mechanical test of diverter switch insert.
ii) Sequence test (switching time).
iii) Pressure test of the Tap selector switch oil compartment.
iv) Mechanical test of Tap selector with motor derive.
v) Operation test of the complete Tap changer.
vi) Dielectric test of the Motor Drive Unit.
(p) Transformer noise measurement:-
Noise level measurement in accordance with IEC Publication 551 using a precision sound
level meter conforming to IEC Publication 651.
(q) Auxiliary circuit tests:-
All auxiliary circuits shall be subjected to application of 2KV (rms) withstand test voltage.
Correct operation of all auxiliary control circuits will be tested.
(r) Core earth test:-
A test voltage of 2KV shall be applied between the core and the earthed structural steel
work to prove that the core is earthed through the removable link, at one point only.
(s) Oil BDV test.
(t) Measurement of Neutral current during load loss test which shall not be more than 2%
of the rated current of the transformer.
(u) Magnetic balance test.
(v) DGA test before and after all the tests.
(w) Oil Leakage test on transformer tank:-
All tanks and oil-filled compartments shall be tested for oil tightness by completely filling
with oil of viscosity, not greater than that of insulating oil, conforming to IS: 335 at the
ambient temperature and applying a pressure, equal to the normal pressure plus
35KN/Sq.m., measured at the base of the tank. This pressure shall be maintained for a
period of not less than 12 hours, during which time, no leakage shall occur. Bidder shall
arrange for witnessing the leakage test of each tank.
(x) Pressure Relief Device Test:-
The pressure relief device of each size shall be subjected to increasing oil pressure. It shall
operate before reaching the test pressure, specified at Cl.No.5.4.4 of this specification. The
operating pressure shall be recorded. The device shall seal off after the excess pressure has
been relieved. The following functional checks shall be conducted as acceptance tests on
each of the pressure relief devices.
i) Air- Pressure Test.
ii) Liquid Pressure Test.
iii) Leakage Test.
iv) Contact Test.
v) Di-electric Test.
(y) Frequency Response Analysis (FRA) test:-
The supplier shall conduct the test at the time of final testing of the transformer and record
the amplitude and phase shift results on CDS for subsequent analysis. The test shall also be
carried out by the supplier before commissioning at site and compare this result with the
results, obtained before dispatching the transformer and submit the report along with the
above results in CDs for future analysis. Each transformer is subjected to FRA test and
Page 116 of 151
frequency responses, recorded as above and analysed in any of the following:-
i) Shift in the response of the winding.
ii) Differences between the responses of all the phases of the transformer.
(z) Dew point measurement test before dispatching:-
Positive Gas pressure is generally maintained at 0.175 Kg/m² during transportation and
during storage. To ensure the same, dew point measurement shall also be carried out at
site. The procedure and acceptance limits are as per CBIP Manual Pub. No.295 (2006) or
latest.
6.4.3 TESTS ON SITE:-

The following site tests shall be performed on all units:-
(a) General mechanical checks.
(b) Core and winding insulation tests (Earth fault check on arrival at site).
(c) Ratio and HV magnetisation current tests.
(d) Vector group check.
(e) Motors - Overload protection tests.
(f) Motor pumps and motor/fans - Direction of rotation check for correct flow.
(g) Buchholz device tests.
(h) Silicagel breather check.
(i) Temperature instrument calibration and tests.
(j) Operational tests on tap change equipment.
(k) Electric strength tests on insulating oil.
(l) Bushing tests.
(m) Impedance voltage at highest, rated and lowest voltage taps.
(n) Zero sequence impedance at rated voltage tap.
(o) DC resistance at all voltage taps.
(p) Correct operation of all C.Ts
(q) On-load tests.
7.0 TEST REPORTS:-
(a) Six (6) sets of certified test reports and oscillograms shall be submitted for approval prior
to the despatch of the equipment. The equipment shall be despatched only when all the
required type and routine tests have been carried out and test reports have been approved
by the Purchaser.
(b) Each test report shall contain the following informations:-

(i) Complete identification, date, including serial number of the transformer.
(ii) Method of application, where applied, duration and interpretation of test results for
each test.
(c) Four (4) copies of the test reports for the tests carried out on the ancillary apparatus be
furnished to the Purchaser for approval prior to despatch.
(d) All auxiliary equipments/accessories shall be tested as per the relevant standards for the
tests, as mentioned in this Specification. Test Certificates for the same shall be submitted
to the Purchaser in four copies for scrutiny and record.
8.0 LIST OF TRANSFORMER ACCESSORIES AND TEST CERTIFICATES REQUIRED

FOR THEM:-
Before offering for stage inspection of the Transformer, the supplier shall have to furnish the test
certificates for the Transformer accessories, as enumerated below, wherever required.
Sl. Accessory Ref. Test Certificates required.

No. Standard
Page 117 of 151

1. Condenser IS-2099 1. Appearance, construction and dimensional check.
Bushing
2. Test for leakage of internal filling at a pressure of
1.Kg/Cm² for 12h.
3. Insulation resistance measurement with 2 KV megger.
4. Dry power frequency voltage withstand test.
5. Dry power frequency voltage withstand test for test tap
insulation.
6. Partial discharge measurement upto 1.5UN/ 1.732KV
7. Measurement of tan delta and capacitance.
2. Bushings. IS-2099 1. Appearance, construction and dimensional check.

2. Insulation resistance measurement with 2 KV megger.
3. Dry power frequency voltage withstand test.
3. OLTC IS-8468 1. Oil tightness test for the diverter switch oil chamber at
an oil pressure of 0.5 Kg/Cm² at 100 degree C for 1 h.
2. Mechanical operation test.
3. Operation sequence measurement.
4. Insulation resistance measurement using 2 KV
Megger.
5. Power frequency voltage withstand test on diverter
switch to earth and between even and odd contacts.
6. Power frequency voltage withstand test on tap
selector between maximum and minimum taps,
between phases and supporting frames, between
phases.
7. Operation test of complete tap changer.
8. Operation and dielectric test of driving mechanism.
4 Winding 1 Calibration test.

temperature 2 Dielectric test at 2 KV for one minute.
indicator. 3 Accuracy test for indication and switch
setting scales.
4 Test for adjustability of switch setting.
5 Test for switch rating.
6 Measurement of temperature rise with respect
to the heater coil current.
5 Oil 1 Calibration test.
temperature 2 Dielectric test of 2 KV for one minute.
indicator. 3 Accuracy test for indication and switch
setting scales.
4 Test for adjustability of switch setting.
5 Test for switch rating.
6 Pressure 1 Functional test with compressed air to check
Relief bursting, pressure indication, flag operation
Valve. and switch operation.
2 Dielectric tests at 2 KV for one minute.
3 Switch contact testing at 5A, 240V AC.
7 Cooling fan. IS: 2312 1. Insulation resistance measurement.
2. Dielectric test at 2 KV between
winding and body for 1 minute.
Page 118 of 151
3. Operation check.
4. Appearance, construction and
Dimensional check.
8 Buchholz ` IS-3637 1. Leak test with transformer oil at a pressure of 3
Relay. Kg. /Cm² for 30 minutes at ambient temperature
for relay casing.
2. Insulation resistance measurement with 500 V
Megger.
3. Dielectric test at 2 KV for 1 minute.
4. Elements’ test at 1.75 Kg/ Cm² for 15
minute using transformer oil at ambient
temperature.
5. Loss of oil and surge test.
6. Gas volume test.
7. Mechanical strength test.
8. Velocity calibration test.
9. Appearance, construction and dimensional check.
9. Oil level 1 Test for oil levels.
Indicators. 2 Switch operations for low level alarm.
3 Switch contact test at 5A, 240V, A.C.
4 Dielectric tests at 2 KV for 1 minute.
5 Appearance, construction and dimensional check.
10 Pressed Steel 1. Air pressure test at 2 Kg/ Cm²
Radiators. under water for 15 minutes.
2. Appearance, construction and
dimensional check.
11 OLTC 1 Appearance, construction and

Control Dimensional check.
Cubicle/cooler 2 Electrical operation.
control 3.Insulation resistance measurement
cubicle. using 500 V megger at ambient
temperature.
4.Dielectric test at 2 KV for 1 minute.
12 Current
transformer. IS-2705 1. Appearance, construction and
dimensional check.
2. Polarity check.
3. Measurement of insulation resistance.
4. High voltage power frequency test.
5. Determination of ratio error and phase angle of
measuring and protection CTS.
6. Determination of turns ratio error for PS
Class CTS.
7. Inter-turn insulation withstand test.
8. Excitation current characteristic test.
9. Secondary winding resistance measurement.
10. Knee-point voltage measurement for PS
Class CT.
Page 119 of 151

9.0 INSPECTION:-
9.1 GENERAL:-
(i) The purchaser shall have access at all times to the works and all other places of
manufacture where the transformer is being manufactured and the supplier shall provide
all facilities for unrestricted inspection of the supplier’s works, raw materials, manufacture
of all the accessories and for conducting necessary tests, as detailed herein.
(ii) The supplier shall keep the purchaser informed in advance of the time of starting and of
the progress of the manufacture of the equipment in its various stages so that arrangements
could be made for inspection.
(iii) No material shall be despatched from its point of manufacture unless the material has been
satisfactorily inspected and tested.
(iv) The acceptance of the equipment shall in no way relieve the supplier of his responsibility
for meeting all the requirements of this specification and shall not prevent subsequent
rejection of such equipment, if found to be defective later.
9.2 INSPECTION PROGRAMME:-

(a) The supplier shall chalk out a detailed inspection and testing programme for
manufacturing activities for the various components. An indicative programme of
inspection as envisaged by the purchase is given below. This is not however intended to
form a comprehensive programme as it is supplier’s responsibility to draw up and carry
out such a programme, duly approved by the Purchaser. Stage inspection on core and
winding will be carried out before tanking of core. For this, the supplier shall give 15 days
notice in advance.
(b) Additional tests, if required, are deemed to be included in the scope of work.
(c) Stages of inspection and purchaser’s participation would be defined and tied up at the time
of award of contract within 15 days of issue of the Purchase order.
(d) The supplier shall arrange all his tests in such a fashion that the inspection and testing shall
not exceed 5 (five) days for the above transformer.
(e) On site testing, if any discrepancies will occur, the supplier will be asked immediately for
its rectification and the supplier shall depute his representative for rectification without any
delay.
9.2.1 TANK AND CONSERVATOR:-

(a) Certification of chemical analysis and material test of plates.
(b) Welder’s qualification and welding procedure.
(c) Testing of electrodes for quality of base materials and coatings.
(d) Inspection of major weld preparation.
(e) Crack detection of major strength weld seams by dye penetration test.
(f) Measurement of film thickness of:
(i) Oil insoluble varnish.
(ii) Zinc chromate paint.
(iii) Finished coat.
(g) Check correct dimensions between wheels, demonstrate turning of wheels through 90
degree and further dimensional check.
(h) Check for physical properties of materials for lifting lugs, jacking pads etc. All load
bearing welds including lifting lug welds shall be subjected to N.D.T.
(i) Leakage test of the conservator.
(j) Certification of all test results.
9.2.2 CORE:
(a) Sample testing of core material for checking specific loss, bend properties, magnetisation
Page 120 of 151
characteristics and thickness.
(b) Check on quality of varnish, if used on the stampings.
(i) Measurement of thickness and hardness of varnish on stamping.
(ii) Solvent resistance test to check that varnish does not react in hot oil.
(iii) Check overall quality of varnish by sampling to ensure uniform shining colour, no
bare spot, no over-burnt varnish layer and no bubbles on varnished surface.
(c) Check on the amount of burrs.
(d) Bow-check on stampings.
(e) Check for overlapping of stampings, corners of the sheets are to be apart.
(f) Visual and dimensional check during assembly stage.
(g) Check for interlaminar insulation between core sections, before and after pressing.
(h) Check on completed core for measurement of iron loss, determination of knee point
voltage and check for any hot spot by exciting the core so as to induce the designed value
of the flux density in the core.
(i) Visual and dimensional checks for straightness and roundness of core, thickness of limbs
and suitability of clamps.
(j) High voltage test (2 KV for one minute) between core, its bolts and clamps.
(k) Certification of all test result.
9.2.3 INSULATING MATERIAL.

(a) Sampling check for physical properties of materials.
(b) Check for dielectric strength.
(c) Visual and dimensional check.
(d) Check for the reaction of hot oil on insulating materials.
(e) Dimensional stability test at high temperature for insulating material.
(f) Tracking resistance test on insulating materials.
(g) Certification of all tests results.
9.2.4 WINDING:
(a) Sample check on winding conductor for mechanical properties and electrical conductivity.
(b) Check insulating distance between high voltage connection, cables and earth and other live
parts.
(c) Check insulating distance between low voltage connection and earth and other parts.
(d) Check for proper cleanliness and absence of dust.
(e) Visual dimensional checks on conductor for scratches, dent marks etc.
(f) Sample check on insulating paper for PH value, electric strength.
(g) Check for the bonding of insulating paper on the conductor.
(h) Check for absence of short circuit between parallel strands.
(i) Check for brazed joints wherever applicable.
(j) Measurement of voltage ratio to be carried out when core/yoke is completely restacked and
all connections are ready.
(k) Certification of all test results.
9.2.5 CHECKS BEFORE DRYING PROCESS:

(a) Check condition of insulation on the conductor and between the windings.
(b) Check insulating distances between high voltage connections, cables and earth and other
live parts.
(c) Check insulating distances between the low voltage connection and earth and other parts.
(d) Insulation test of core earthing. Insulation of the core shall be tested at 2 KV/min. between
core to clamp plates and core bolts.
(e) Check for proper cleanliness and absence of dust etc.
(f) Certification of all test results.
Page 121 of 151
9.2.6 CHECKS DURING DRYING PROCESS:
(a) Measurement and recording of temperature, vacuum and drying time during vacuum
treatment.
(b) Check for completeness of drying by measuring IR value and TAN DELTA. Polarisation
index of the winding i.e., ratio of IR value taken at 10 minutes to 1 minute shall be taken.
The P.I. Value should not be less than ‘1.5’ or more than ‘5’.
(c) Certification of all test results.
9.2.7 ASSEMBLED TRANSFORMER:

(a) Check completed transformer against approved out line drawings, provision for
all fittings finish level etc.
(b) Jack test with oil on the assembled transformers.
(c) DP test shall be carried out after jacking test.
9.2.8 OIL:
Site test shall be performed on oil samples before and after filling in the transformer. Oil
parameters shall conform to relevant IEC & ISS prior to filling at site and oil samples taken from
the tank top, bottom and cooling system after filing shall possess characteristics as per above
standards. The supplier shall warrant that oil furnished is in accordance with the relevant clause of
this specification.
9.2.9 The makes of all major bought out items shall be subject to purchaser’s approval. The supplier
shall also prepare comprehensive inspection and testing programme for all bought-out/sub-
contracted items and shall submit the same to the purchaser for approval. Such programme shall
include the following components.
(a) Buchholz Relay.
(b) Axles and wheels.
(c) Winding temperature indicators for local and remote mounting.
(d) Oil temperature indicators.
(e) Bushings.
(f) Bushing current transformers.
(g) Cooler control cabinet.
(h) Cooling equipments.
(i) Oil pumps.
(j) Fans/Air blowers.
(k) Tap changing switch.
(l) Terminal connectors.
9.3 PRE-SHIPMENT CHECK AT SUPPLIER’S WORKS:

(a) Check for proper packing and preservation of accessories like radiators, Bushings,
explosion vent, dehydrating breather, rollers, Buchholz relay, fans, control cubicle,
connecting pipes, conservator etc.
(b) Check for proper provision of bracing to arrest the movement of core and winding
assembly inside the tank.
(c) Gas tightness test to conform tightness.
(d) Deviation of leakage rate and ensure adequate reserve gas capacity.
9.4 RECOMMENDED COMMISSIONING CHECKS:

(a) Check the colour of sillicagel breather.
(b) Check the oil level in the breather housing, conservator tanks, cooling system, condenser
bushing etc.
(c) Check the bushing for conformity of connection to the lines etc. and tan delta test for
bushings at 10 KV (min.)
Page 122 of 151
(d) Check for correct operation of all protection and alarm.
(i) Buchholz Relay.
(ii) Excessive winding temperature.
(iii) Excessive oil temperature.
(iv) Low oil flow.
(v) Low oil level indication.
(vi) Fan and pump failure protection.
(e) Check for the adequate protection of the electric circuit supplying the accessories.
(f) Check resistance of all windings on all the taps.
(g) Insulation resistance measurement of:
(i) Control wiring.
(ii) Tap changer motor and control.
(iii) Cooling system motor and control.
(iv) Main windings.
(h) Check for cleanliness of the transformer and the surroundings.
(i) Continuously observe the transformer operation at no load for 24 hours.
(j) Gradually put the transformer on load, check and measure increase in temperature in
relation to the load and check the operation with respect to temperature rise, noise level
etc.
(k) Phase sequence and vector group test.
(l) Ratio tests on all taps.
(m) Magnetising current test.
(n) Tan delta measurement of windings.
10.0 QUALITY ASSURANCE PLAN:

The Bidder shall invariably furnish following information alongwith his offer, failing which the
offer shall be liable for rejection.
(i) Statement giving list of important raw materials, names of Sub-suppliers for the raw
materials, list of standards according to which the raw materials are tested, list of tests
normally carried out on raw material in presence of Bidder’s representative, copies of test
certification.
(ii) Information and copies of test certificates as in (i) above in respect of bought out items.
(iii) List of manufacturing facilities available.
(iv) Level of automation achieved and list of areas where manual processing exists.
(v) List of areas in manufacturing process, where stage inspections are normally carried out
for quality control and details of such tests and inspection.
(vi) Special features provided in the equipment to make it maintenance free.
(vii) List of testing equipments available with the Bidder for final testing of equipment
specified and test plant limitation, if any, vis-à-vis the type, special, acceptance and routine
tests specified in the relevant standards. These limitations shall be very clearly brought out
in ‘Schedule of Deviations’.
10.1 The supplier shall within 30 days of placement of order, submit the following informations to the
purchaser.
(i) Name of the raw materials as well as bought- out accessories and the names of sub-
suppliers selected from those furnished along-with the offer.
(ii) Type test certificates of the raw material and bought out accessories.
(iii) Quality Assurance Plan (QAP) with hold points for purchaser’s inspection. The QAP and
hold points shall be discussed between the purchaser and the supplier before the QAP is
finalised. The QAP shall include all the quality checks as stipulated in this specification.
Page 123 of 151

10.2 The supplier shall submit the routine test certificates of bought out items and raw material at the
time of routine testing of the fully assembled transformer.
11.0 DOCUMENTATION:
11.1 All drawings shall conform to relevant International Standards Organisation (ISO) specification.
All drawing shall be in ink and suitable for micro filming. All dimensions and data shall be in
S.I.Units.
11.2 The Bidder shall furnish along-with the bid dimensional drawings of transformer and all other
accessories. These drawing shall include the following informations.
(a) Dimensions.
(b) Tolerances on dimensions.
(c) Material designation used for different components with reference to standards.
(d) Fabrication details such as welds, finishes and coatings.
(e) Catalogue or part members for each component and the total assembly with bill of
materials.
(f) Identification marking.
(g) Weight of individual components and total assembled weight.
11.3 The supplier shall, within 15 (fifteen) days of placement of order submit four sets of final version of
all the following drawings/ documents for purchaser’s approval.
a) Out line dimensional drawings of transformer and accessories.
b) Table of fittings for OGA.
c) Combined Rating and Diagram plate.
d) OIP HV Bushing.
e) LV Bushing.
f) HV & LV Neutral Bushing.
g) Twin Bi-directional Roller.
i) Valve schedule plate
j) Foundation plan along with weights of foundations.
k) Oil filling Instruction plate.
l) Thermo Syphon Filter.
m) Schematic control and wiring diagram for all auxiliary equipments including OLTC cooler
control etc.
n) GA of Marshalling Kiosk.
o) General Arrangement of RTCC panel.
p) Assembly of core with details of stacks, dimensions and weights etc.
q) Details of winding arrangement, conductor cross-section & weights etc.
r) CT rating plate.
s) Schematic diagram showing the flow of oil in the cooling system as well as each limb and
winding Longitudinal and cross-sectional view showing the duct sizes, cooling pipes etc. for
the transformer/ heat exchanger, drawn to scale shall be furnished.
t) Inter connection-cabling diagram between transformer and all panels.
u) Constructional details and sectional views of on-Load Tap Changer.
v) Complete bill of materials.
w) Detailed dimensions, assembly and description of auxiliaries.
x) Constructional details of tank including material, dimensions thickness, reinforcing
members, used, if any.
y) Galvanising and painting procedure.
z) Factory Test procedures, lay-out of testing equipments/circuits and Test schedules for tests.
aa) Commissioning test procedure and report.
bb) Operation and Maintenance Manual.
Page 124 of 151
cc) QAP during manufacturing and during erection of the transformer.
dd) Any other drawings(s) as required by the purchaser.
The purchaser shall communicate his comments/ approval on the drawings/documents to the
supplier within reasonable period. The supplier shall, if necessary, modify the drawings and
resubmit four copies of the modified drawings for purchaser’s approval within one week from the
date of comments. After receipt of purchaser’s approval the bidder shall, within one week, submit
15 prints and one good quality reproducible of the approved drawings for purchaser’s use.
11.4 The supplier shall also furnish five copies of bound manuals for each transformer covering
erection, commissioning, operation and maintenance instructions and all relevant information
and drawings pertaining to the main equipment as well as auxiliary devices. Marked erection
drawings shall identify the component parts of the equipment as shipped to enable purchaser
to carry out erection with his own personnel. Each manual shall also contain one set of all the
approved drawings, type test reports as well as acceptance reports of the corresponding
consignment despatched.
11.5 The manufacturing of the equipment shall be strictly in accordance with this Specification,
approved drawings and no deviation shall be permitted without the written approval of the
purchaser. All manufacturing and fabrication work in connection the equipment prior to the
approval of the drawings shall be at the supplier’s risk.
11.5.1 TEST REPORTS:

(i) Four copies of type test reports shall be furnished to the purchaser. One copy will be
returned duly certified by the purchaser to the supplier.
(ii) Four copies of routine test reports shall be furnished to the purchaser. One copy will be
returned duly certified by the purchaser and only thereafter shall the materials be
despatched.
(iii) All records of routine test reports shall be maintained by the supplier at his works for
periodic inspection by the purchaser.
(iv) All test reports for tests conducted during manufacture shall be maintained by the supplier.
These shall be produced for verification as and when requested for by the purchaser.
12.0 PACKING AND FORWARDING:

12.1 The equipment shall be suitable for vertical/horizontal transport as the case may be and suitable to
withstand handling during transport and outdoor storage during transit. The supplier shall be
responsible for any damage to the equipment during transit, due to improper and inadequate
handling during transfer, loading and unloading. The easily damageable material shall be carefully
packed and marked with the appropriate caution symbol. Whenever necessary, proper arrangement
for lifting, such as lifting hooks etc. shall be provided. Any material found short inside the packing
cases shall be supplied by supplier without any extra cost.
12.2 Each consignment shall be accompanied by a detailed packing list containing the following
informations:-
: (a) Name of the consignee.
(b) Details of consignment.
(c) Destination.
(d) Total weight of consignment.
(e) Sign showing upper/lower side of the crate.
(f) Handling and unpacking instructions.
(g) Bill of materials indicating contents of each package.
Page 125 of 151
(h) Two sets of approved copies of drawings, instruction and commissioning manuals,
approved test certificates and certificates of bought out items, approved copies of
guarantee certificate.
12.3 The supplier shall ensure that the packing and bill of materials are approved by the purchaser
before despatch.
13.0 SUPERVISION OF ERECTION, TESTING AND COMMISSIONING (ET&C):

The erection, testing and commissioning of the transformers shall be supervised by trained
personnel (Engineer) of the supplier. The Engineer shall direct the sequence of ET& C. The
Engineer shall correct in the field, any errors or omissions on the part of the supplier, in order to
make the equipment and material properly perform in accordance with the intent of this
specification. The Engineer shall also instruct the plant operators in the operation and maintenance
of the commissioned equipment. The supplier shall be responsible for any damage to the
equipment, on commissioning the same, if such damage results from faulty or improper ET&C
procedure. Purchaser shall provide adequate number of skilled/semi-skilled workers as well as all
ordinary tools and equipment and cranes required for equipment erection, at his own expenses.
Apart from the above, the purchaser shall not be responsible for any other expenses such as
Engineer’s salary, insurance against personal injuries to the Engineer etc. Special tools, if required
for erection and commissioning, shall be arranged by the supplier at his cost and on
commissioning, these shall be supplied to the purchaser, free of cost for future use. The
supervision of erection, testing and commissioning charges will be borne by the Purchaser as per
tender price schedule.
14.0 QUANTITY AND DELIVERY REQUIREMENTS:

(i) This is set out in Annexure -I of this Specification.
(ii) The scope of supply shall also include supply of 2.5% extra quantity of bolts, nuts,
washers, split pins, cotter pins and such other small loose items, free of cost in addition to
the materials/equipments as spelt out in this specification.
15.0 Values quoted in the G.T.P. and in details of loss calculations shall not differ. In case if it differs,
then values quoted in the G.T.P. will be taken as final for all purposes.
16.0 METHOD OF TECHNICAL EVALUATION :

Bids will be evaluated in the following manner.
(a) To check the flux density at the rated voltage i.e., 220KV/132KV/33KV and rated
frequency i.e., 50 Hz and maximum stacking factor as 0.97.
(a) To check the data furnished in the GTP as correct as per the Technical Specification. If on
calculation, GTP data will be different from the calculated data, then the bid will not be
considered or owner may take any other decision. GTP furnished in incomplete shape may
not be considered for evaluation.
(c) If HI-B grade sheet steel for core material has not been quoted and specific loss and B-H
curve for the said material alongwith the materials name and test report has not been
furnished, the bid will be rejected. Details of HIB core particulars like length, Breadth,
thickness of each stack alongwith core dia., L.V., & H.V. No of turns and lamination
thickness, weight of core shall be submitted alongwith the bid failing which tender will be
liable for rejection.
(d) Bid will be rejected, if firm will not accept all the specified Technical terms and
conditions.
(e) The Bidder shall submit alongwith the bid the graph depicting the saturation characteristic
curve between the no load voltage (RMS) vs.-measured excitation current starting from
Page 126 of 151
10% of rated no load voltage to 125% of the same, failing which the tender is liable for
rejection. The knee point voltage shall have to satisfy the specified value as per the criteria
stipulated at Clause No.4 (18) of this Specification.
This is for information of the Bidders that the minimum
Knee Point Voltage as per this specification has already been attained for160MVA,
220/132/33KV Autotransformers, 40MVA, 132/33KV Power Transformers and 20MVA,
220/33KV Power Transformer, procured by OPTCL in its last tenders. So, no deviation in
this regard in any form or manner, other than that stipulated in this specification will be
entertained either in Tendering stage or during execution stage. Bidders are required to be
careful in choosing the maximum flux density, best possible core materials (HIB or
better) etc.so as to quote the practicable no-load current at different percentages of rated
no-load voltage as per given GTP format and submit a linear graph along with the tender,
confirming to achieve the specified minimum knee point voltage i.e110% of the rated
voltage during no-load test as per the method, stipulated at CL.No.6.4.2 (k) of this
Technical Specification.
Page 127 of 151

ANNEXURE-I
SCHEDULE OF QUANTITY AND DELIVERY
Sl.No Description of materials Quantity Desired Delivery Destination Remarks

required .
1 2 3 4 5 6
1. A)40MVA,132/33KV Lot-I-6Nos. Within 12(Twelve) Grid Sub-stations-
Power Transformer months from the Balasore-1No.
date of purchase Bhadrak-1No.
order. Baripada-1No.
Soro-1No.
Lot-II-5Nos. -Do- Palaspanga-2Nos.
Joda-1No.
Lot-III-5Nos. -Do- - Nimapara-1No.
Chainpal-1No.
Lot-IV-5 Nos. -Do- Sundargarh-1No.
Kantapalli-1No.
Balugaon-1No.
Bidanasi-1No.
Chandaka-1No.
Jajpur Road-1No.
Jajpur Town-1No.
Pattamundai-1No.
Angul-1No.
Berhampur-1No.
Bhanjanagar-1No.
Brajrajnagar-1No.
2. B)20MVA,132/33KV Lot-I-5Nos. Within 12(Twelve) Grid Sub-stations-
Power Transformer months from the Anandpur-2Nos.
date of purchase Karadgadia-2Nos.
order. Banki-2Nos.
Jharsuguda-2Nos.
Lot-II-5Nos. -Do- Kalunga-2Nos.
3. C)40MVA,220/33KV 3Nos. -Do- Bonei-2Nos.

Power Transformer Old Duburi-1No.
4. D)20MVA,220/33KV 1No. -Do- Mendhasal-1No.

Power Transformer
N.B:- The delivery schedule, destination Sub-station may be altered at the
time of placement of purchase order/release order.
Place:

Page 128 of 151

ANNEXURE-II
MAXIMUM FLUX DENSITY AND CORE WEIGHT CALCULATION
Name of the bidder: -

Address:-
Type and Grade of Core: -
Thickness [in mm]:-
Step No Width of steps [mm] Stack thickness [mm] Gross Iron
area [mm²]
1
2
3
4
5
6
7
8
9
10
11
12.
13
14
15 to …….
E= 4.44 x f x B max. X Ai x N
Where E = L.V. winding phase voltage / phase = 33000/1.732 volts.
f = Rated frequency = 50 HZ.
B max. = Maximum flux density in Tesla.
Ai = Net iron area in sq.m = Gross iron area x stacking factor in sq.m
N = Number of L.V.winding turns/phase
B max. = E/4.44 x f x Ai x N
Core weight calculation:-
Core dia [in mm] =
Window height [in mm] = Limb center [in mm] =
Weight of core = [3 x window height + 4 x limb centre + 2 x max. width] x Net iron area x Density
of core
NB: - 1 Specific loss vs. flux density graph for the type of core lamination to be used has to
be furnished.
2. VA/Kg. Vs flux density graph for the core lamination to be used has to be furnished.
3. Any other factor assumed for above calculation to be explained with reasons.
N.B.:- The bidder may use its own method of calculation towards determination of
maximum flux density and weight of the core. But the same shall be supported
with proper explanation and justification.
Place:
Page 129 of 151

ANNEXURE-III
DETAILS OF LOSS CALCULATIONS FOR 40 MVA, 132/33

KV,20MVA,132/33KV,40MVA,220/33KV&20MVA,220/33KV POWER
TRANSFORMER
40MVA, 20MVA, 40MVA, 20MVA,
132/33KV 132/33KV 220/33KV 220/33KV
.
1. Name of the Firm
2 Flux density at
i 245/145/36 KV and 48.5 Hz [Tesla]
ii 220/132/33 KV & 50.0Hz [Tesla]
3 i Core weight in Kg.
ii Gross core area [mm²]
iii. Stacking factor.
iv. Net core iron area [mm²] [ii x iii]
4 [a] Specific losses [W/Kg.]
i At maximum flux density corresponding to
245/145/36 KV and 48.5 HZ.
ii At maximum flux density corresponding to
220/132/33 KV and 50Hz.
[b] Volt ampere/Kg
(i) At maximum flux density corresponding to
245/145/36 KV and 48.5 Hz.
(ii) At maximum flux density corresponding to
220/132/33 KV and 50 Hz.
5 Calculated/guaranteed iron loss in KW at:-
i Rated voltage and rated frequency
ii Maximum system voltage and lowest system
frequency
6 Current density [A/Sq. mm] for
i HV
ii Regulating
iii LV
7 Conductor size [in mm²]
a HV winding
i Bare
ii Insulated
iii No of conductors in parallel
b Regulating winding
i Bare
ii Insulated
iii No of conductors in parallel
c. L.V. winding
i. Bare
Page 130 of 151

ii. Insulated.
iii. No. of conductors in parallel.
8 Copper weight
i H.V. windings
ii Regulating windings
iii LV windings
iv For Tap connections, star connection and any
other [please specify]
v Total copper weight [i]+[ii]+[iii]+[iv]
9. L.V. winding resistance in ohms at 75°C/Phase.
10. H.V. winding resistance in ohms at
75°C/Phase.
a At normal tap position
b At maximum tap position
c At minimum tap position
11. Stray losses and eddy current losses [in KW] at
75°C
a At normal tap position
b At maximum tap position
c At minimum tap position
12 Resistively of copper to be used for winding
13 I²R loss at 75°C
i At normal tap position [in KW]
ii At maximum tap position [in KW]
iii At minimum tap position [in KW]
14 Calculated guaranteed copper losses [in KW] at
75°C [I²R loss + stray losses]
i At normal tap position
ii At maximum tap position
iii At minimum tap position
15 Guaranteed cooler loss [in KW]
16 Computed/guaranteed total loss in KW at rated
voltage and rated frequency
[Copper loss + cooler loss + Iron loss]
i At normal tap position
ii At maximum tap position
iii At minimum tap position
NB: - 1 Approximate values in weight and losses etc. are not allowed.
2 Tolerance of + 5% in weights may be quoted without any approximation
Place:
Date
Bidder’s name:
Signature, designation, seal
Page 131 of 151

ANNEXURE-IV
GUARANTEED TECHNICAL PARTICULARS

[TO BE FILLED IN BY THE BIDDER]
Sl. No Description 40MVA, 20MVA, 40MVA, 20MVA,

132/33KV 132/33KV 220/33KV 220/33KV
1 Name of the Manufacturer

2 Installation [indoor/outdoor]
3 Reference standards
4 Continuous Ratings
a Type of cooling
b Rating [MVA]
i With ONAN cooling
ii With ONAF cooling
c Rated voltage
i HV [KV rms.]
ii LV [KV-rms.]
d Highest system voltage
i HV [KV rms.]
ii LV [KV-rms.]
e Rated frequency with ±% variation
f Number of phases
g Current at rated full load and on
principal tap
i HV [Amps]
ii LV [Amps]
5 Connections
HV
LV
6 Connection symbol and vector group
7 Temperature rise
a Temperature rise of oil above reference peak
ambient temperature i.e.50 °C [by
thermometer] [°C]
i At full ONAN rating [°C]
ii At full ONAF rating [°C]
b Temperature rise of winding above reference
peak ambient temperature
[by resistance method][°C]
i At full ONAN rating [°C]
ii At full ONAF rating [°C]
c. Temperature gradients between windings & oil.

d. Limit of Hot spot temperature for which the
Transformer is designed [°C]
e Period of operation of transformer at full load
Page 132 of 151
without calculated winding hot spot
temperature exceeding l50°C and with
i 50% Coolers
ii 100% Coolers
8 Type of ON load tap changing switch
9 Tapping on windings for
i Constant flux/variable flux/combined
regulation.
ii Tapping provided at
iii Number of steps
iv Range of tapping for variation [+ percent to-
percent]
10 i No load loss at rated voltage and frequency at
principal tap [KW]
ii No load loss at the voltage corresponding to
highest tap [KW]
11 Load loss at rated output, rated frequency, ONAN ONAF
corrected for 75 °C winding temperature at:-
[Copper loss + cooler loss]
i Principal tap [In KW]
ii Highest tap [In KW]
iii Lowest tap [In KW]
12 Auxiliary losses at rated output, normal ratio,
rated voltage, rated frequency and ambient
temperature [KW]
13 Total losses at normal ratio inclusive of
auxiliary equipment losses [KW]
14 Positive sequence impedance on rated MVA
base at rated current and frequency at 75°
Centigrade winding temperature at
i Principal tap [%]
ii Highest tap [%]
iii Lowest tap [%]
15 Zero sequence impedance at reference
temperature of 75°C at principal tap [%]
16 % reactance at rated MVA base at rated
current and rated frequency at
i Principal tap [%]
ii Highest tap [%]
iii Lowest tap [%]
17 % resistance at rated MVA base at rated current
and rated frequency at
i Principal tap [%]
ii Highest tap [%]
iii Lowest tap [%]
18 % Impedance at rated MVA base at rated
current and rated frequency at
i Principal tap [%]
ii Highest tap [%]
iii Lowest tap [%]
Page 133 of 151
19 a. Polarisation index i.e. ratio of Megger values
at 600 secs to 60 secs, (H.V. to E, L.V. to E,
.& H.V.to L.V.)
b. Regulation at full load and 75°C winding
temperature expressed as a percentage of
normal voltage
i At unity power factor [%]
ii At 0.8 power factor [lagging][%]
20 Efficiency at 75°C winding temperature as Unity power 0.8 Power
derived from guaranteed loss figures and at factor factor
a At full load [%]
b At ¾ load [%]
c At ½ load [%]
21 i Maximum efficiency [%]
ii Load at which maximum efficiency occurs[%
of full load]
22 Time in minutes for which the transformer can
be run at full load without exceeding the
maximum permissible temperature at reference
ambient temperature when supply to fans is cut off.
23 Short time thermal rating of
i HV winding in KA and duration in seconds
ii LV winding in KA and duration in seconds
24 Permissible over loading:-
a HV winding
b LV winding
25 Terminal arrangement
a High voltage [HV]
b Low voltage (LV)
c Neutral
26 ` Insulating and cooling medium
27 Test voltage HV LV
i. Lightning impulse withstand test voltage [KVP]
ii Power frequency withstand test voltage [dry
and wet][for 1 minute] [KV-rms.]
28 Partial discharge level as per relevant IEC/ISS
29 Noise level when energized at normal voltage,
frequency without load and with all cooling
fans, in running condition.
30 External short circuit withstand
capacity [MVA] and duration [seconds]
31 Over-fluxing withstand capability of the
Transformer
32 DETAILS OF CORE
a Type of core construction
b Type of corner joints of the core
c Maximum flux density at
i Rated voltage [220/132/33 KV] & rated
frequency 50 Hz][in Tesla]
Page 134 of 151

ii Highest system voltage [245/145/36 KV] and
lowest system frequency [48.5Hz.][in Tesla]
d No load current, no load loss and no load power
factor at normal ratio and frequency
[Amp/KW/p.f.]
i 10 percent of rated voltage
ii 25percent of rated voltage
iii 50 percent of rated voltage
iv 85 percent of rated voltage
v 100 percent of rated voltage
vi 105percent of rated voltage
vii 110 percent of rated voltage
viii 112.5 percent of rated voltage
ix 115 percent of rated voltage
x 120 percent of rated voltage
xi 121 percent of rated voltage
xii 125 percent of rated voltage
e Core laminations:-
i Material of core lamination [HIB/Laser grade]
ii Grade of core laminations
iii Thickness of core lamination [mm]
iv Specific loss [watt/Kg.] at rated voltage and
rated frequency
v Specific loss [watt/Kg.] at highest system
voltage and lowest system frequency
vi Whether specific core loss graph [flux density
vs. watt/Kg.submitted
vii VA/Kg at rated voltage and rated frequency
viii VA/Kg. at highest system voltage and lowest
system frequency
ix Whether VA/Kg. Vs. flux density graph
submitted.
x Insulation of core laminations
f CORE ASSEMBLY:-
i Core diameter [mm]
ii Core window height [mm]
iii Core leg centre [mm]
iv Gross core cross-sectional area [m²]
v Whether details of core widths, stacks and
calculation furnished as per enclosed annexure
vi Distance between centres [mm]
vii Total height of core [mm]
viii) 1) Details of core belting.
2) Material, grade & type.
3) Width.
4) Thickness.
5) Fixing method.
ix Details of top end frame.
x Details of Bottom end frame.
xi Details of clamp plate [Material, thickness,
Page 135 of 151
Insulation]
xii Details of clamp plate
[material, thickness, Insulation]
xii Total core weight [kg]
xiii Core loss basing on core loss graph at operating
flux density [rated voltage and rated
frequency] [kw]
xiv Core stacking factor
xv Net core area Sq. m.
xvii Margin towards corner joints, cross fluxing etc
[kw]
xviii Total core loss at rated voltage and rated
frequency [xiii+xvii] [kw]
xix Dielectric loss at rated voltage and rated
frequency [KW]
xx No load loss at rated voltage and rated
frequency [xviii+xix] [KW]
g Describe location/method of core grounding
h Details of oil ducts in core
i Peak value of magnetising
Inrush current (% of HV rated current).
33 DETAILS OF WINDINGS. HV Regulating LV
a Type of winding
b Material of the winding conductor.
c Maximum current density of windings Conductor Current
[at rated current] and conductor area area [cm²] density [A/cm²]
i HV
ii Regulating
iii L.V.
d Whether HV windings are interleaved.
e Whether windings are pre-shrunk?
f Whether adjustable coil clamps are provided for
H.V.and L.V. windings?
g Whether steel rings are used for the windings?
If so, whether these are split?
h Whether electrostatic shields are provided to
obtain uniform voltage distribution in the
windings?
i Winding Insulation Type & class. Graded or
i. H.V. & Regulating ungraded
ii LV Winding
j Insulating material used for
i H.V.& Regulating winding.
ii L.V Winding
iii Tapping connection.
k Insulating material used between
i H.V. and L.V. winding
Page 136 of 151
ii H.V. and Regulating winding.
iii Core and L.V winding.
iv L.V. Winding and core.
v Regulating Winding and core
vi H.V. winding and core
vii H.V. to H.V.winding [between phases]
l Type of axial coil supports.
i H.V. winding
ii Regulating winding
iii LV winding
m Type of radial coil supports
i HV winding
ii Regulating winding
iii LV winding
n Maximum allowable torque on coil clamping HV Regulating LV
bolts
o Bare conductor size (mm).
p Insulated conductor size (mm).
q No. of conductors in parallel (Nos.).
r No. of turns/phase
s No. of discs/phase
t No. of turns/disc
u Gap between discs. (mm).
v Inside diameter (mm).
w Outside diameter (mm).
x Axial height after shrinkage (mm).
y D.C.RESISTANCE
i L.V winding at 75 ° C (Ohms).
ii HV winding and Regulating winding at normal
tap at 75° C (Ohms).
iii HV winding and Regulating winding at highest
tap at 75° C (Ohms).
iv HV winding and regulating winding at lowest
tap. (Ohms).
v Total I²R losses at 75 ° C. for normal tap. (KW).
vi Total I²R losses at 75 ° C. for highest tap. (KW)
vii Total I²R losses at 75 ° C for lowest tap.(KW).
viii Stray losses including eddy current losses in
winding at 75°C (KW).
a Normal tap position
b Highest tap position
c Lowest tap position.
d Any special measures taken to reduce eddy
current losses and stray losses, mention in details.
x Load losses at 75°C [I²R + stray].
a Normal tap position [KW].
b Highest tap position [KW].
c Lowest tap position [KW].
z Details of special arrangement provided to
improve surge voltage distribution in the
Page 137 of 151
windings
34 BUSHINGS. HV LV Neutral
a Make and type
i Rated voltage class [KV-rms.]
ii Rated current [Amps.]
b. Lightning Impulse withstand test voltage
[1.2/50 micro second][KVP]
c Switching surge withstand test voltage [KVP]
d Power frequency withstand test voltage
i Wet for 1 minute [KV-rms]
ii Dry for 1 minute [KV-rms]
e. Power frequency visible corona discharge
voltage [KV-rms.]
f Partial discharge level [PC]
g Minimum creepage distance in mm
h Minimum creepage distance in mm [protected]
i Whether test-tap is provided?
j Quantity and grade of oil in bushing and
Specification of oil used [Kg.]
k Weight of assembled bushing [Kg.]
l Minimum clearance height for removal of
bushing [mm]
m Under oil flashover or puncture impulse voltage
[KVP]
n. Under oil flashover or puncture power frequency
voltage (KV-rms).
o. Phase to earth clearance in air of live parts at
the top of bushings.
In Oil Out of Oil
35 Minimum clearance [mm] Between Phase Between Phase to
windings to windings ground
ground
HV
LV
36 Weight [Tolerance + 5%]
[Approximate value is not allowed]
a Core [Kg.]
b Core with clamping [Kg.]
c H.V. winding insulated conductor [Kg.]
d Regulating winding insulated conductor [Kg.]

e L.V.winding insulated conductor [Kg.]
f Coils with insulation [Kg.]
g Core and winding [Kg]
h Oil required for first filling [Liter/Kg.]
i Tank and fittings with accessories [Kg.]
j Untanking weight [Kg.]
k Total weight with oil and fittings [kg.]
Page 138 of 151
37 DETAILS OF TANK
a Material for Transformer tank
b Type of tank
c Thickness of sheet
[No approximate value to be mentioned]
i Sides [mm]
ii Bottom [mm]
iii Cover [mm]
iv Radiators [mm]
d Inside dimensions of main tank
[No approximation in dimensions to be used]
i Length [mm]
ii Breadth [mm]
iii Height [mm]
e Outside dimensions of main tank
[No approximation in dimensions to be used]
i Length [mm]
ii Breadth [mm]
iii Height [mm]
f. Thickness of spray galvanisation of tank
bottom.
g. Vacuum recommended for hot oil
circulation [torr]
h. Vacuum to be maintained during oil filling in
Transformer tank [torr]
i. Vacuum to which the tank can be subjected
without distortion [torr]
j. No. of bi-directional wheels provided
k. Track gauge required for the wheels
i Transverse axis
ii Longitudinal axis
k Type and make of pressure relief device and
minimum pressure at which it operates [Kpa]
38 CONSERVATOR
a Total volume [Liters]
b Volume between the highest and lowest visible
oil levels [Litres]
c Power required by heaters
[if provided][KW]
39 OIL QUALITY
a Governing standard
b Density in gms/cu-cm
c Kinematics viscosity in CST
d Inter facial tension at 27°C in N/m
e Flash point in °C
f Pour point in °C
g Acidity [neutralization value] in mg of
KOH/gm
Page 139 of 151
h Corrosive sulfur in %
i Electric strength
[breakdown voltage]
i As received [KV-rms.]
ii After treatment [KV-rms.]
j Dielectric dissipation factor [tan delta] at 90°C
k Saponification value in mg of KOH/gm
l Water content in ppm
m Specific resistance
i At 90°C [ohm-cm]
ii At 27 °C [ohm-cm]
n N- dm analysis CA%
CM%
CP%
o Oxidation stability
i Neutralization value after oxidation
ii Total sludge after oxidation
p Characteristic of oil after ageing test as per
ASTMD-1934
i Specific resistance at
27°C [ohm-cms]
90°C [ohm-cms]
ii Tan delta
iii Sludge content
iv Neutralization number
v Details of oil preserving equipment offered
40 RADIATORS
a Overall dimensions lxbxh [mm]
b Total weight with oil [Kg.]
c Total weight without oil [Kg.]
d Thickness of radiator tube [mm]
e Types of mounting
f Vacuum withstand capability
g Total radiating surface in sq.m
h Type and make of material used for the
radiators
i Total number of radiators/Banks for
Transformer and dimensions of tubes.
j. Thickness of hot dip galvanization of radiators.
41 COOLING EQUIPMENT Fan motor

a Make and type
b No. of connected units
c No. of stand -by units
d Rated power input
e Capacity [cu-m/min. or] [liters/min]
f Rated voltage [volts]
g Locked rotor current [Amps.]
Page 140 of 151
h Efficiency of motor at full load [%]
i Temperature rise of motor at full load [°C]
j BHP of driven equipment
k Temperature range over which control is
adjustable [°C]
l Whether the fans are suitable for
continuous operation at 85 % of their rated
voltage.
m Estimated time constant in hours for
i Natural cooling
ii Forced air cooling
42 GAS AND OIL OPERATED RELAY

a Make
b Type
c Size
d Whether supervisory alarm and trip contacts
provided and their sizes and Nos.
43 TEMPERATURE INDICATORS Oil Temp. Winding Temp.
Indicator Indicator
a Make and type
b Permissible setting ranges for alarm and trip
c Number of contacts
d Current rating of each contact
e Whether supervisory alarm contacts provided?
f Size [lxbxd]
g Nos.
h Ratio and type of CT used for winding
temperature indicators.
44 APPROXIMATE OVERALL DIMENSIONS
OF TRANSFORMER INCLUDING
COOLING SYSTEM, TAP CHANGING
GEAR ETC.
a Length [mm]
b Breadth [mm]
c Height [mm]
45
a Minimum clearance height for lifting core and
winding from tank [mm]
b Minimum clearance height for lifting tank cover
[mm]
46 SHIPPING DETAILS
a Approximate weight of heaviest package [Kg.]
b Approximate dimensions of largest
Package [Kg.]
47 Transformers will be transported with oil/gas.
48 Size of rail recommended for the track.
49 Details of current transformers including CT for
separate mounting in neutral connection to earth
a Quantity
Page 141 of 151
b Type and voltage class
c No. of cores
d Ratio
e VA burden
f Accuracy class
g Minimum knee point voltage [volts]
h Maximum magnetization current at minimum
knee point voltage [mA]
i Maximum secondary winding resistance at
75°C[ohms]
50 LIFTING JACKS:-
a Governing standard
b No. of jacks in one set
c Type and make
d Capacity [tonnes]
e Pitch [mm]
f Lift [mm]
g Height in closed position [mm]
h Mean diameter of thread [mm]
51 MARSHALLING KIOSK
a Make and type
b Details of apparatus proposed to be housed in the
kiosk
52 Details of anti-earthquake device provided, if any
53 Separate conservator and Buchholz relay provided
54 TAP CHANGING EQUIPMENT
[These details refer to the basic rating of O.L.
T.C. as guaranteed by OLTC manufacturers]
a Make
b Type
c Power flow [Uni.-directional/bi -
directional/restricted bi-directional]
d Rated voltage to earth [KV]
e Rated current [Amps.]
f Step voltage [volts]
g Number of steps
h Control - manual/local-electrical/remote-
electrical
i Voltage control [Automatic/Non -automatic]
j Line drop compensation provided/not provided
k Parallel operation
l protective devices
m Auxiliary supply details
n Time for complete tap change [one step][Sec.]
o Diverter selector switch transient time [cycles]
p Value of maximum short circuit current [Amps]
q Maximum impulse withstand test voltage with
1.2/50 micro seconds full wave between switch
assembly and ground [KVP]
r Maximum power frequency test voltage between
Page 142 of 151
switch assembly and earth [KV-rms]
s Maximum impulse withstand test voltage with
1.2/50 micro-seconds across the tapping range
[KVP]
t Approximate overall dimensions of tap changer
[WxBxD] in mm.
u Approximate overall weight [Kg.]
v Approximate mass of oil [Kg.]
w Particulars of the OLTC control panel for
installation in control room
55 DRIVING MECHANISM BOX
a Make and type
b Details of apparatus proposed to be housed in the
box
56 Types of terminal connectors and drawing No
a HV
b LV
57 Details of painting, galvanization conforms to this
Specification [Yes/No]
58 Type of oil level indicator and whether
Supervisory alarm contact for low oil level
provided [Yes/No]
59 Type and size of thermostat to be used
60 No. of breathers provided [Nos.]
61 Type of dehydrating agent used for breathers
62 Valve sizes and numbers
a Drain valves- mm-Nos.
b Filter valves- mm-Nos.
c Sampling valves- mm-Nos.
d Radiator valves- mm-Nos.
e Other valves- mm-Nos.
63. a) Type and make of PRV.
b) No. of each type of devices per transformer
c) Min. pressure at which device operates.
64. Please enclose the list of accessories and fittings,
being provided on transformer. Please confirm,
these are as stipulated in the tender.
65. Whether the transformer, covered is fully type tested
and if so, whether copies of type test certificates,
enclosed with the tender.
66. Whether tenderer can supply transformer, wound
on vertical coil winding machine. Preference shall
be given to the tenderer who will ensure supply
of transformer wound on vertical winding machines.
67. In case Sl.No.66 is not confirmed, what are the
additional pre-cautions which shall be taken by
the tenderer to justify that the coil, wound on horizontal
machine shall be equivalent in all respects to that which
are wound on vertical winding machine.
68. What are the arrangements, available for jointing the
Page 143 of 151
winding. Preference shall be given to the tenderer using
high-frequency brazing machines. In case other jointing
techniques are used, adequacy of the same is to be recorded.
Please note that bolted joints in the winding are not
acceptable. This should be confirmed here.
69. Please confirm that you will guarantee maximum
Impedance variation between phases within the limit of 2% only.
70. a) Please confirm that the transformer shall be
dried by vapour-phase drying method. Please
specify level of dryness.
b) In case, other methods of drying are used, the
level of dryness, so achieved should be identical
to that by VPD. Adequacy of such system should
be justified.
71. Please confirm that the facility for partial discharge test
is available with the tenderer and the tenderer shall
agree to conduct this test on the transformer in the event
of order.
72. Whether the Tenderer has got In-House core-cutting facility for cutting core materials for the
transformer ratings as tendered.
73. In case SL.72 is not confirmed, whether the tenderer is agreed to follow the procedures, as
stipulated at clause No.5.4.8 (q) of this technical specification.
74. Please confirm,whether the offered Transformer can be used both as a step-down and step-up
Transformer.
75. In case SL.74 is not confirmed,state the reason with technical justifications.
Place
Date Bidder’s name:
Signature, Designation, Seal
Page 144 of 151

ANNEXURE - V.
ADDITIONAL SCHEDULE OF INFORMATIONS.
(To be furnished by the bidder along with the Tender Offer)
Sl. No. Item. Remarks.
SIGNATURE OF THE TENDERER

WITH SEAL AND DATE
Page 145 of 151

ANNEXURE - VI.
CHECK-LIST TOWARDS TYPE TEST REPORTS.
Name Date Name of the Whether Name of Whether Whether the Whether
Remarks
of the of Laboratory Laboratory the Govt. the test copy of test the type
Type Test where the is Govt. Organisation report is report in tested
Test. test has been Approved. Which has valid as complete 40MVA
conducted. witnessed per shape along &20MVA
the type Clause with the transformers
test. No.6.4.1 drawings fulfill the
of TS etc. technical
furnished or requirements
not? as per TS
1 2 3 4 5 6 7 8 9
Place
Dated: SINGATURE OF THE TENDERER

WITH SEAL AND DATE:
Page 146 of 151

ANNEXURE - VII
CALIBRATION STATUS OF TESTING EQUIPMENTS AND INSTRUMENTS /
METERS.
Name of Meters & Equipment Date of Due date Name of the Whether
the Test. required for the calibration of Calibrating calibrating
corresponding test calibration Agency. agency is Govt.
with range accuracy, Approved.
make and Sl.No.
1 2 3 4 5 6
Whether Whether the Whether calibrating In spite of Remarks.

documents meters/equipments Agency has put any imposed limitations,
related to Govt. fulfill the accuracy limitation towards the whether the
approval of the class as per use of the particular particular meter/
Calibrating calibration report. meters/equipments. If equipments can
Agency yes, state the still be used.
furnished. limitations. Justify its use for
corresponding
test(s)
7 8 9 10 11
Place
Dated: SINGATURE OF THE TENDERER

WITH SEAL AND DATE:
Page 147 of 151

ANNEXURE - VIII.
CHECK - LIST FOR DELIVERY SCHEDULE
Sl. No. Description of the equipment. Quantity. Delivery Schedule
Place:
SIGNATURE OF THE TENDERER
Dated: WITH SEAL AND DATE:
N: B:-Period of delivery is to be quoted from the date of issue of the purchase order only. Any
other form of quotation such as delivery from the date of approval of drawings or any other form will not
be accepted.
Page 148 of 151

ANNEXURE - IX
ABSTRACT OF TERMS AND CONDITIONS.
[TECHNICAL]
1. Whether accepted Clause 1.0 “Scope” and its Yes/No

Sub-clauses. If ‘no’ then indicate your terms.
2. Whether accepted Clause 2.0 “Standards” and Yes/No

its sub-clauses. If ‘no’ then indicate your terms.
3. Whether accepted Clause 3.0 “Auxiliary Power Supply”. Yes/No

If ‘no’ then indicate your terms.
4. Whether accepted Clause 4.0 “Principal Parameters”. Yes/No

5. Whether accepted Clause 5.0 “General Technical Yes/No

Requirements” and its sub-clauses. If ‘no’ then indicate
your terms.
6. Whether accepted Clause 6.0 “Inspection and Testing” Yes/No

and its sub-clauses. If ‘no’ then indicate
your terms.
7. Whether accepted Clause 7.0 “Test Reports”. Yes/No

8. Whether accepted Clause 8.0 “List of Transformer Yes/No

Accessories and Test Certificates required for them”.
9. Whether accepted Clause 9.0 “Inspection” and its Yes/No

sub-clauses. If ‘no’ then indicate your terms.
10. Whether accepted Clause 10.0 “Quality Assurance Yes/No

Plan” and its sub-clauses. If ‘no’ then indicate
your terms.
11. Whether accepted Clause 11.0 “Documentation” Yes/No

and its sub-clauses. If ‘no’ then indicate your terms.
12. Whether accepted Clause 12.0 “Packing and Yes/No
Forwarding” and its sub-clauses.
Page 149 of 151
13. Whether accepted Clause 13.0 “Supervision Yes/No
of Erection, Testing and Commissioning”.
14. Whether accepted Clause 14.0 “Quantity and Yes/No

Delivery requirements”.
15. Whether accepted Clause 15.0. Yes/No

16. Whether accepted Clause 16.0. “Method of Technical Yes/No

Evaluation”. If ‘no’ then indicate your terms.
17. Whether furnished ‘ANNEXURE-II’ in full shape. Yes/No
18. Whether furnished ‘ANNEXURE-III’ Yes/No

(Loss calculations) in full shape.
19. Whether furnished ‘ANNEXURE-IV’ Yes/No

(G.T.P.) in full shape.
20. Whether furnished ‘ANNEXURE-V’ Yes/No

(Additional Schedule of Informations).
21. Whether furnished ‘ANNEXURE-VI’ Yes/No

(Check List towards type test reports).
in full shape.
22. Whether furnished ‘ANNEXURE-VII’ Yes/No

(Calibration Status).
in full shape.
23. Whether furnished ‘ANNEXURE-VIII’ Yes/No

in full shape (Check list for Delivery Schedule).
24. Whether furnished B.H. and Sp. Loss Curve Yes/No

for the core material?
25. Whether furnished “Knee Point Voltage” Graph? Yes/No
26. Whether furnished ‘Short Circuit Temperature rise’ Yes/No

and ‘force calculation’ as per clause No.5.1.2 of T.S.?
27. Whether all other documents/calculations relating Yes/No
to different clauses as per the Technical Specification
furnished?
PLACE: SIGNATURE OF THE TENDERER

DATE: WITH SEAL AND DATE
Page 150 of 151
-: End of Specification :-
Page 151 of 151

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ORISSA POWER TRANSMISSION CORPORATION

TENDER SPECIFICATION NO. SR.G.M -CPC-POWERTRANS-02/08-09

40 MVA, 132/33 KV POWER TRANSFORMER –21NOS.

20 MVA, 132/33 KV POWER TRANSFORMER –10NOS.

40 MVA, 220/33 KV POWER TRANSFORMER –3NOS.

20 MVA, 220/33 KV POWER TRANSFORMER –1NO.

TENDER NOTICE NO. 28/2007-2008

SR. GENERAL MANAGER [C.P.C.]

Sl. Tender Description of Quantity Earnest Cost of Last date of

1. Sr.G.M- 160MVA, LOT-I-3 13.65 Rs.10,000.00 13.05.2008

SR. GENERAL MANAGER

TENDER SPECIFICATION NO.

SR. G.M- CPC-POWERTRANS – 02/08-09

SECTION - I: INSTRUCTIONS TO TENDERERS.

SECTION - II: GENERAL CONDITIONS OF CONTRACT.

SECTION - III: LIST OF ANNEXURES.

SECTION - IV: TECHNICAL SPECIFICATION.

Clause. Title. Page.

GENERAL TERMS AND CONDITIONS OF CONTRACT [G.T.C.C.]

Clause. Title. Page.

[i] Section-I Instruction to Tenderers.

[i] Abstract of price components as per Annexure-V

3. Tenders shall be in Two Parts

5 Purchaser’s Right Regarding Alteration of Quantities Tendered:

7. Bidder’s Liberty to deviate from Specification.

8. Eligibility for submission of bids.

9. Purchaser’s right to accept/reject bids:

10. Mode of submission of Tenders.

12. Validity of the Bids: -

C) VARIABLE PRICES & PRICE VARIATION BASIS: -

[i] Declaration Form. [As per Annexure-I]

[v] Abstract of Terms & conditions in prescribed proforma as per Annexure-II.

[viii] Data on past experience as per Clause-7 of Section-II of the Specification.

[xii] List of Orders in hand to be executed.

(xiii) Check list for qualifying requirements.

(xiv) Other Annexures as per Section-III of this specification.

Part-II Bid shall accompany with the following documents

[i] Abstract of Price components as per Annexure-V.

[ii] Schedule of prices in the prescribed proforma as per Annexure-VI.

17. Conditional Offer

1. Scope of the contract:

2.0 Definition of terms:

2.9 “Month” shall mean “Calendar month”.

4. Inspection and Testing:

10. Right to reject/accept any tender:

11. Supplier to inform himself fully:

II] Loading & unloading of Ordered Materials.

15. Supplier’s Default Liability.

[ii] No interest is payable on any kind of Bank Guarantee.

[iii] In case of non-fulfillment of contractual obligation, as required in the detailed purchase

21. (A) Terms of Payment.

[ii] Payment of Freight & Insurance charges and Entry Tax.

22. Penalty for Delay in Completion of Contract

26. EXCISE DUTY AND TAXES: -

27. Supplier’s Responsibility.

Not withstanding anything mentioned in the Specification or subsequent approval or

30. QUALIFYING REQUIREMENT OF BIDDER (QR): -

N.B:- In absence of valid collaboration agreement as at Clause-30 (e) (i)

31. Jurisdiction of the High Court of Orissa.

Dated Day of _

This Guarantee Bond is executed this__________day of_

Sub: Extension of Bank Guarantee No.for Rs.___favouring yourselves

At the request of M/s._____we bank Branch office at

This deed of undertaking executed this _____ day of _ by________