Hammer Mill

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Jas Enterprises

An ISO 9001:2008 Certified Company


AUTO SUCT
SUCTION
TION HAMMER MIL
MILLS
We offer customers automatic suction hammer mill that comes
in capacity ranging from 5 HP to 50 HP. Available under the
brand name “Techno Wings” these automatic Suction Hammer
Mills maintain Due to continuity flow through automatic
suction through motor. Further, the ampere of motor does not
fluctuate, hence increasing the working capacity of hammer mill.
Operating Principle of Auto suction Hammer Mill
Techno Wings auto suction hammer mill are durable
utility grinders capable of grinding most dry, free-flowing
materials. The Techno Wings auto suction hammer mill
comprises of a heavy duty mild steel fabricated body
(alternatively stainless steel construction can be provided in
hammer mill wherever necessary). Hammer mills operate
on the principle that most materials will grind or crush
upon impact with the hammers or blades. The material
is feed into a hammer mill from the top through an automatic rotary feeder into the grinding chamber.
The grinding chamber of hammer mill is lined with serrated wear plates, which protects the body from
wear and tear. The material is contacted by a series of rotating, swing & dynamically balance blades /
hammers. The material is ground by repeated contact with these hammers / blades, contact with the
serrated wear plates of the grinding chamber, and particle to particle contact. The material remains
in the grinding chamber until it is suitably sized to pass through the perforated screen that covers the
bottom half of the grinding chamber. A powerful blower in hammer mill continuously sucks the ground
material through a screen classifier and conveyed through the pipe into the cyclone for bagging. The
blower maintains constant airflow in the Hammer Mill chamber in order to obtain a cool product and
continuously cleans the screens, thus increasing the output. Particle size of the ground material can be
varied over a large range by using sieves with the desired openings of hammer mill.
Construction of Auto Suction Hammer Mill
Rotary feeder is supplied with gear box. The Techno Wings hammer mills comprises of a heavy duty
Mild Steel fabricated body (alternatively stainless steel construction can be provided in hammer mill
wherever necessary). The grinding chamber of hammer mill is lined with serrated wear plates, which
protects the body from wear and tear. A dynamically balanced rotor in hammer mill with a set of swing
hammers accelerates the grinding process. The screen classifier forms the lower half of the grinding
chamber of hammer mill. The blower in hammer mill is driven on a separate shaft with the help of a ‘v’
belt adjustable driven from the rotor shaft.
Auto suction Hammer Mill crush/grind/pulverize in various applications
The Techno wings Hammer Mills can be used for a wide range of application e.g. Animal & Poultry Feeds,
Chemicals, Food Products, Herbs & Spices like read chilies, Black pepper , White pepper, Cinnamon,
Cardamom, Coriander, Red pepper, Oregano, Basil, Thyme, dill seed, shell corn, Marine Feeds, Molding
Powders, Dry Soap, Charcoal, Tea, Coffee, et cetera
Outstanding Features of Auto suction Hammer Mill
• Less operating cost due to automatic feeding.
• Easy to change screens in a variety of sizes
• Four-way reversible hammers / blades
• Hinged door for easy access to hammer mill interior
• Cold & silent running
• Dust free operations
• Robust Construction
• Low Specific Power Consumption
• Durable Long Life
• Low Temperature Rise for Heat Sensitive Materials

© 1990-2013 Jas Enterprises, All Rights Reserved. Page No. # 20


Jas Enterprises
An ISO 9001:2008 Certified Company
Technical Specifications of Auto Feed Hammer Mill
Model No Chamber Size Required Motor Required Required Approximate
For Hammer Motor Motor For Production
Mill 4 pole For Rotary Capacity Per
blower feeding Hour for hand
4 pole Hopper 6 made tye spice
motor pole motor
Tw-AS612 6 Inch Width X Ø 12 Inch 3 HP 2 HP 1 HP. 175 Kilogram
Tw-AS713 7 Inch Width X Ø 13 Inch 5 HP 2 HP 1 HP 250 Kilogram
Tw-AS814 8 Inch Width X Ø 14 Inch 5 HP or 7.5 HP 2 HP 1 HP 375 Kilogram
Tw-AS915 9 Inch Width X Ø 15 Inch 7.5 HP or 10 HP 3 HP 1.5 HP 425 Kilogram
Tw-AS1016 10 Inch Width X Ø 16 Inch 10 HP or 12.5 3 HP 2 HP 500 Kilogram
HP
Tw-AS1216 12 Inch Width X Ø 16 Inch 12.5 HP or 15 5 HP 2 HP or 3 700 Kilogram
HP HP
Tw-AS1416 14 Inch Width X Ø 16 Inch 15 HP or 20 HP 5 HP 3 HP 850 Kilogram
Tw-AS1620 16 Inch Width X Ø 20 Inch 20 HP or 25 HP 5 HP 3 HP 1000 Kilogram
Tw-AS1824 18 Inch Width X Ø 24 Inch 25 HP or 30 HP 5 HP 3 HP 1300 Kilogram
Tw-AS2024 20 Inch Width X Ø 24 Inch 30 HP or 40 HP 7.5 HP 3 HP 1800 Kilogram
Tw-AS2424 24 Inch Width X Ø 24 Inch 40 HP or 50 HP 7.5 HP 3 HP 2000 Kilogram
Tw-AS3024 30 Inch Width X Ø 24 Inch 50 HP or 60 HP 10 HP 5 HP 2300 Kilogram
Tw-AS2836 28 Inch Width X Ø 36 Inch 60 HP or 70 HP 10 HP 5 HP 3000 Kilogram
Tw-AS3040 30 Inch Width X Ø 40 Inch 70 HP or 80 HP 10 HP 5 HP 3500 Kilogram
30% of net amount charged extra for auto suction hammer mill with air classifiers.
Standard Accessories of Auto Feed Hammer Mill
• Motor Pulley
• Cotton balloon.
• Anti-vibrating foundation Stand with adjustable rail for motor
• 3 numbers of perforated round hole screens.

Extra Accessories of Auto Feed Hammer Mill


• Suitable totally enclosed fan cooled three phase or Single Phase Sq. cage motor {Electricity
(Special power can be accommodated): 110/220/380/415 Volts, 50/60 Hz, 1/3 Phase }
• Suitable miniature circuit breaker with 3 meter cable & 3 pin top for single Phase Electric
Motors.
• Starters, main switch, ampere meter, capacitor for Single Phase Electric Motor.
• Foundation bolts
• V Belts
• Magnetic Hopper
• All contacting parts Stainless steel 304 / 316 van be accommodated

© 1990-2013 Jas Enterprises, All Rights Reserved. Page No. # 21


Jas Enterprises
An ISO 9001:2008 Certified Company
HAMMER M
MILLS The Techno Wings Hammer Mill comprises of a heavy duty
Mild Steel fabricated body (alternatively stainless steel
construction can be provided in hammer mill wherever
necessary). The grinding chamber of hammer mill is lined
with serrated wear plates, which protects the body from wear
and tear. A dynamically balanced rotor in hammer mill with
a set of swing Hammers accelerates the grinding process. The
screen classifier forms the lower half of the grinding chamber
of hammer mill. The blower in Super type hammer mill is
driven on a separate shaft with the help of a ‘V’ belt adjustable
driven from the rotor shaft and the blower fan is mounted on
same shaft of blower fan in economic type hammer mill.
The Techno Wings hammer mills are a versatile grinding unit
of heavy and rugged construction and built for continuous
operation day after day. The hammer mill is especially
designed for the course , and medium fine size reduction.

Operating
Operating
i P Princip
Principle
i iplle ooff H
Hammer
am
amme Mill
The material to be crushed enters the hammer mill through gravity feed hopper having an adjustable
slide to control the feed material. The material is crushed between the hammers and serrated liners.
A powerful blower in hammer mill continuously sucks the ground material through a screen classifier
and conveyed through the pipe into the cyclone for bagging. The blower maintains constant airflow in
the hammer mill chamber in order to obtain a cool product and continuously cleans the screens, thus
increasing the output. Particle size of the ground material can be varied over a large range by using
sieves with the desired openings of hammer mill.

Typical Application of Hammer Mill


The techno wings Hammer Mills can be used for a wide range of application e.g. Animal & Poultry Feeds,
Chemicals, Food Products, Herbs & Spices like read chilies, Black pepper , White pepper, Cinnamon,
Cardamom, Coriander, Red pepper, Oregano, Basil, Thyme, dill seed, shell corn, Marine Feeds, Molding
Powders, Dry Soap, Charcoal, Tea, Coffee, et cetera
Outstanding Features of Hammer Mill
• Easy to change screens in a variety of sizes
• Four-way reversible hammers / blades
• Hinged door for easy access to hammer mill interior
• Cold & silent running
• Dust free operations
• Robust Construction
• Low Specific Power Consumption
• Durable Long Life
• Low Temperature Rise for Heat Sensitive Materials
Standard Accessories of Hammer Mill
• Motor Pulley
• 2 Number cotton balloon.
• Anti-vibrating foundation Stand with adjustable rail for motor
• 3 numbers of perforated round hole screens.
Extra Accessories of Hammer Mill
• Suitable totally enclosed fan cooled single/three phase Squirrel cage motor {Electricity (Special power
can be accommodated): 110/220/380/415 Volts, 50/60 Hz, 1/3 Phase }
• Starters, main switch, ampere meter, capacitor for three phase or Miniature Circuit Breaker, ampere
meter, for single phase
• Foundation bolts
• Anti-vibrating mounts
• V Belts
• All contacting parts stainless steel 304 / 316 can be accommodated.

© 1990-2013 Jas Enterprises, All Rights Reserved. Page No. # 22


Jas Enterprises
An ISO 9001:2008 Certified Company
Technical Specifications of Hammer Mill
Model No Chamber Size Required Type of Approximate
Motor For hammer Production
Hammer mills Capacity Per Hour
Mill 4 pole
Tw-HM-48E 4 Inch Width X Ø 8 Inch 2 HP Economic 20-25 Kilogram
Tw-HM-510E 5 Inch Width X Ø 10 Inch 3 HP Economic 30-35 Kilogram
Tw-HM-612S 6 Inch Width X Ø 12 Inch 7.5 Super 60-75 Kilogram
Tw-HM-612E 6 Inch Width X Ø 12 Inch 5 HP Economic 50-60 Kilogram
Tw-HM-714S 14 Inch Width X Ø 7 Inch 10 HP. Super 60-100 Kilogram
Tw-HM-714E 14 Inch Width X Ø 7 Inch 10 HP. Economic 50-70 Kilogram
Tw-HM-1016S 10 Inch Width X Ø 16 Inch 20 HP. Super 180-200 Kilogram
Tw-HM-1216S 12 Inch Width X Ø 16 Inch 20-25 HP Super 200-250 Kilogram
Tw-HM-1416S 14 Inch Width X Ø 16 Inch 25-30 HP Super 250-300 Kilogram
Tw-HM-1620S 16 Inch Width X Ø 20 Inch 30-40 HP Super 350-400 Kilogram
Tw-HM-1814S 18 Inch Width X Ø 14 Inch 40-50 HP Super 450-550 Kilogram
Tw-HM-2024S 20 Inch Width X Ø 24 Inch 50-60 HP Super 550-600 Kilogram
Tw-HM-2424S 24 Inch Width X Ø 24 Inch 60-70 HP Super 800-1000 Kilogram
Tw-HM-2430S 24 Inch Width X Ø 30 Inch 70-80 HP Super 1000-1200 Kilogram
Tw-HM-2836 28 Inch Width X Ø 36 Inch 80-90 HP Super 1200-1500 Kilogram
Tw-HM-3040 30 Inch Width X Ø 40 Inch 90-100 HP Super 1500-1700 Kilogram

Section View of Hammer mills

© 1990-2013 Jas Enterprises, All Rights Reserved. Page No. # 23


Jas Enterprises
An ISO 9001:2008 Certified Company
BOTTOM DI
DISCHARGE
SCHARGE
ARGE HA
HAMMER MILLS
Techno wings gravity discharge hammer mill are durable
utility grinders capable of grinding most dry, free-flowing
materials. The techno wings bottom discharge hammer
mill comprises of a heavy duty mild steel fabricated body
(alternatively stainless steel construction can be provided in
hammer mill wherever necessary). Hammer mills operate on
the principle that most materials will grind or crush upon
impact with the hammers or blades. The material is feed into
a hammer mill from the top and gravity falls into the grinding
chamber. The grinding chamber of hammer mill is lined with
serrated wear plates, which protects the body from wear
and tear. The materials are contacted by a series of rotating,
swing & dynamically balance blades / hammers. The material
is ground by repeated contact with these hammers / blades,
contact with the serrated wear plates of the grinding chamber,
and particle to particle contact. The material remains in the
grinding chamber until it is suitably sized to pass through the perforated screen that covers the bottom
half of the grinding chamber. Ground materials are discharge by gravity force.
Operating Principle of Gravity Hammer Mill
The materials to be ground into the crushing chamber of hammer mill from feed hopper by gravity
or through an auto feeder (optional) the beaters / blades inside the crushing chamber accelerate the
material to a very high speed to the toothed liner placed at the upper half of the crushing chamber.
Shearing pulverizes the material. The ground materials continuously discharge through screens placed
at the bottom periphery of the crushing chamber and excess air filtered through a cotton balloon. Particle
size varied using screens with different size holes.
Typical Application of Gravity Hammer Mill
Hammer Mills are exclusively meant for the grinding of sugar, bangle grams, maize, pulses, et cetera
Outstanding Features of Gravity Hammer Mill
• Easy to change screens in a variety of sizes
• Four-way reversible hammers / blades
• Hinged door for easy access to hammer mill interior
• Cold & silent running
• Dust free operations
• Robust Construction
• Low Specific Power Consumption
• Durable Long Life
• Low Temperature Rise for Heat Sensitive Materials
Standard Accessories of Gravity Hammer Mill
• Motor Pulley
• 1 Number cotton balloon.
• Anti-vibrating foundation Stand with adjustable rail for motor
• 3 numbers of perforated round hole screens.
Extra Accessories of Gravity Hammer Mill
• Suitable totally enclosed fan cooled single/three phase Squirrel cage motor {Electricity (Special power
can be accommodated): 110/220/380/415 Volts, 50/60 Hz, 1/3 Phase }
• Starters, main switch, ampere meter, capacitor for three phase or Miniature Circuit Breaker, ampere
meter, for single phase
• Foundation bolts
• V Belts
• All Contacting Parts Stainless Steel 304 / 316 can be accommodated

© 1990-2013 Jas Enterprises, All Rights Reserved. Page No. # 24


Jas Enterprises
An ISO 9001:2008 Certified Company
Technical Specifications of Hammer Mill
Model No Chamber Size Required Approximate
Motor For Production Capacity
Hammer Per Hour
Mill 4 pole
Tw-HM-48BD 4 Inch Width X Ø 8 Inch 2 HP 20-25 Kilogram
Tw-HM-510BD 5 Inch Width X Ø 10 Inch 3 HP 30-35 Kilogram
Tw-HM-612BD 6 Inch Width X Ø 12 Inch 5 HP 50-60 Kilogram
Tw-HM-714BD 14 Inch Width X Ø 7 Inch 10 HP 50-70 Kilogram
Tw-HM-1016BD 10 Inch Width X Ø 16 Inch 20 HP 180-200 Kilogram
Tw-HM-1020BD 10 Inch Width X Ø 20 Inch 25 HP 225-250 Kilogram
Tw-HM-1224BD 12 Inch Width X Ø 24 Inch 40 HP 350-400 Kilogram
Tw-HM-1326BD 13 Inch Width X Ø 26 Inch 50 HP 750-800 Kilogram

Section View of Hammer mills

© 1990-2013 Jas Enterprises, All Rights Reserved. Page No. # 25

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