PLC Based Lift Control System (JIPL - 209) : User Manual

PLC BASED LIFT CONTROL SYSTEM
(JIPL -209)
USER MANUAL
VERSION: 1.0
Manufactured By:
ELSHADDAI ENGINEERING EQUIPMENTS
Chennai-600 083.
LIST OF CONTENTS
S.NO DESCRIPTION PAGE NO
1 INTRODUCTION 3
2 PLC 4
3 TECHNICAL SPECIFICATION 6
4 FRONTPANEL DIAGRAM 7
5 FRONT PANEL DESCRIPTION 9
6 PROGRAM PROCEDURE 11
7 EXPERIMENTS 14
2
INTRODUCTION:
A lift is a hoisting or lowering mechanism, designed to carry passengers or freight,
and is equipped with a platform that typically moves in fixed guides and serves two or
more landings. Due to the cause of rapid population growth at the cities and multi-stored
buildings, the need of lift is being increased with the rising life standards and attention to
human and with the technologic developments, lift systems are getting better, more fast,
stronger and better quality ,etc. In this trainer, PLC is implemented to control the lift
operations. A programmable logic controller (PLC) is an industrial computer control
system that continuously monitors the state of input devices and makes decisions based
upon a custom program to control the state of output devices.
3
PLC:
A programmable logic controller, PLC, or programmable controller is a digital
computer used for automation of typically industrial electromechanical processes, such as
control of machinery on factory assembly lines, amusement rides, or light fixtures.
The purpose of a PLC was to directly replace electromechanical relays as logic

elements, substituting instead a solid-state digital computer with a stored program, able to
emulate the interconnection of many relays to perform certain logical tasks. They are
capable of storing instructions, such as sequencing, timing, counting, arithmetic, data
manipulation, and communication, to control industrial machines and processes.
Programs to control machine operation are typically stored in battery-backed or

non-volatile memory. A PLC is an example of a real time system since output results are
produced in response to input conditions within a bounded time, otherwise unintended
operation results.
BASIC COMPONENTS OF PLC

1. CPU and Memory module
2. Power supply
3. Input and output module
4. Programming device
CPU AND MEMORY MODULE

This is the device where PLC program is stored and processed. The size and type
of CPU determines the programming functions available, size of the application logic
available, amount of memory supported, and processing speed.
4
POWER SUPPLY
The power supply provides power for the PLC system. It provides internal DC
current to operate the processor logic circuitry and input/output assemblies. This can be
built into the PLC or an external unit. Common voltage levels required by the PLC are
24Vdc, 120Vac, 220Vac.
INPUT AND OUTPUT MODULE

Inputs carry signals from the field (process) to the controller. Various types of
inputs can be switches, pressure sensors, transmitters etc. The field devices to whom PLC
sends the results of logical operations are the output devices. These are the
actuator that adjusts or control the process, motors, lights, relays, pumps, etc. Many types
of inputs and outputs can be connected to a PLC and they can be categorised mainly as
analog and digital. Digital inputs and outputs operate on discrete or binary change
i.e. on/off, open/close. Analog inputs and outputs change continuously with reference to
time.
LADDER LOGIC PROGRAMMING

Ladder logic is one form of drawing electrical logic schematics, and is a graphical
language very popular for programming Programmable Logic Controllers. Ladder logic
was originally invented to describe logic made from relays.The name is based on the
observation that programs in this language resemble ladders, with two vertical "rails" and
a series of horizontal "rungs" between them.
A simplified ladder logic circuit with one input and one output can be used to explain the
ladder logic program
5
The logic of the rung above is

1. If Input1 is ON (or true) - power (logic) completes the circuit from the left rail to
the right rail - and Output1 turns ON (or true).
2. If Input1 is OFF (or false) - then the circuit is not completed and logic does not
flow the right - and Output 1 is OFF (or false)
WIRING CONNECTIONS
INPUT TERMINAL BLOCK
OUTPUT TERMINAL BLOCK
TECHNICAL SPECIFICATION
PLC
1. Make &model - Allen Bradley, Micro 810 with Micro 810 USB adapter
2. Number of I/O - 8 Input (4 digital,4 analog/digital configurable), 4 output
3. Dimensions - 91x75x59 m (H x W x D)
4. Supply voltage range - 11.4 VDC - 26.4 VDC
5. Voltage range - 12/24 VDC
6. I/O rating - Input : 24VDC,8 mA
Output: 24VDC, 1A
6
FRONT PANEL DIAGRAM
7
8
FRONT PANNEL DESCRIPTION:

1. Power ON - To switch ON/OFF the trainer
2. FS1 - To patch digital Input I1 from PLC
3. FS 2 - To patch digital Input I2from PLC
4. FS3 3 - To patch digital Input I3 from PLC
5. Sensor 1 - To patch digital input I4 from PLC
8. OUTPUT 1 - To patch digital output O1 from PLC
9. OUTPUT 2 - To patch digital output O2 from PLC
10. GND - To patch GND from PLC.
PLC
1. Power ON - To switch ON/OFF the PLC trainer
2. I1 - Digital input 1
8. GND - Ground terminal
9. O1 - Digital output 1
13. T1 - To measure voltage of digital input 1
9

19. T7 - To measure voltage of digital output 1
23. SW1 - Push button 1
10
PROGRAM PROCEDURE:
11
Click build option
Download the program
12
13
EXPERIMENT NO 1:
AIM:
To study the working of lift control system using PLC.
REQUIREMENTS:
1. PLC BASED LIFT CONTROL TRAINER.
2. PLC
3. SP7 Patch cords.
4. Power cord
PROCEDURE:
1. Patch the floor switch FS1 in the trainer with the digital input I1 in the PLC using
SP7 patch cord.
SP7 patch cord.
SP7 patch cord.
4. Patch the following connections (Sensor1, I4), (Sensor2, I5), (Sensor3, I6) using
SP7 patch cords.
5. Patch digital output O1in the PLC with the output 1in the trainer using SP7 patch
cord.
6. Patch digital output O2 in the PLC with the output 2 in the trainer using SP7 patch
cord.
7. Patch GND in the PLC with the ground terminal in the trainer kit using SP7 patch
cord.
8. Connect the PLC with PC using USB cable with MICRO810 USB adapter.
9. Switch on the trainer kit and the PLC.
10. Double click Lift.ccwsln to open the ladder logic program.
11. Click build option and click download option to download the program.
14
12. Click remote run option to execute the program.

13. Press any one of the floor switch, the lift stops at the corresponding floor.
14. Press the other floor switches to continue the experiment.
15. Click the disconnect option to stop the execution of the program.
RESULT:
Thus the working of lift control system was studied using Programmable Logic
controller (PLC).
15

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PLC BASED LIFT CONTROL SYSTEM

ELSHADDAI ENGINEERING EQUIPMENTS

S.NO DESCRIPTION PAGE NO

5 FRONT PANEL DESCRIPTION 9

A lift is a hoisting or lowering mechanism, designed to carry passengers or freight,

operations. A programmable logic controller (PLC) is an industrial computer control

upon a custom program to control the state of output devices.

The purpose of a PLC was to directly replace electromechanical relays as logic

Programs to control machine operation are typically stored in battery-backed or

BASIC COMPONENTS OF PLC

3. Input and output module

CPU AND MEMORY MODULE

INPUT AND OUTPUT MODULE

LADDER LOGIC PROGRAMMING

The logic of the rung above is

INPUT TERMINAL BLOCK

OUTPUT TERMINAL BLOCK

FRONT PANEL DIAGRAM

FRONT PANNEL DESCRIPTION:

18. T6 - To measure voltage of digital input 6

Click build option

Download the program

To study the working of lift control system using PLC.

1. PLC BASED LIFT CONTROL TRAINER.

3. SP7 Patch cords.

12. Click remote run option to execute the program.

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