Cleveland Nose Wheel 199-126 Kit
Cleveland Nose Wheel 199-126 Kit
Cleveland Nose Wheel 199-126 Kit
PARTS LIST
NOTES:
Rev R
Rev. P
Rev. NC
199-126
1. This kit will convert one aircraft to Cleveland Nose Wheel.
* Applicability as follows:
STC SA757GL ...... Beech Models 200, 200C, 200CT, 200T, B200, B200T,
02-22-2016 (ECO-0062997)
03-20-2014 (ECO-0033535)
Cleveland
Wheels & Brakes
PARKER HANNIFIN CORPORATION - AIRCRAFT WHEEL & BRAKE
1160 Center Road - Avon, Ohio 44011 - Customer Service 1-800-Braking
Aerospace
INSTALLATION MANUAL
WITH
FOR
CONVERSION KIT
199-126
FOR
BEECH MODELS:
65, 90, 99, 100, 200 AND 300
Aircraft Wheel & Brake
Parker Hannifin Corporation
1160 Center Road U.S.A.
Avon, Ohio 44011
June, 1994
INSTALLATION INSTRUCTIONS
Cleveland Nose Wheel Assembly Conversion Kit 199-126
TABLE OF CONTENTS
1. Introduction 1
2. TSO Notice 1
3. Applicability 1
4. Order Information 1
5. Description 1
6. Installation 2
9. Warranty Registration 3
10. Maintenance 4
11. Overhaul 4
11.1 Dismounting 4
11.2 Cleaning 5
11.3 Inspection 6
11.5 Lubrication 7
11.6 Reassembly 8
12. Testing 8
LIST OF REVISIONS
June, 1994
Page i
INSTALLATION INSTRUCTIONS
Cleveland Nose Wheel Assembly Conversion Kit 199-126
-Was-
two coats of Zinc-Chromate primer
specification MIL-L-8585, and one coat of
white lacquer.
of primer -was- Zinc Chromate primer
9 Old P/N column -Removed-
January, 2016
Page ii
INSTALLATION INSTRUCTIONS
Cleveland Nose Wheel Assembly Conversion Kit 199-126
Notes
January, 2010
Page iii
INSTALLATION INSTRUCTIONS
Cleveland Nose Wheel Assembly Conversion Kit 199-126
1. INTRODUCTION.
1.1 This manual is published for the guidance of personnel responsible for the installation of Cleveland
Nose Wheel Conversion Kit 199-126.
1.2 Each kit contains all materials and instructions needed to replace existing equipment over to a
Cleveland wheel. Kit 199-126 applies to complete retrofit of the aircraft to Cleveland nose wheel.
2. TSO NOTICE.
2.1 The wheel assembly used in this conversion kit carries a "TSO" marking which identifies it having been
fully laboratory tested and qualified to meet the applicable Federal Aviation Agency (FAA) specifications
and requirements.
2.2 After final certification, substitution of critical parts or changes of processes or materials are not
permitted without requalification of the assemblies and resubmittal of the test data to the FAA for
approval.
2.3 FAA regulations subject both Parker Hannifin, Aircraft Wheel and Brake Division and the user to
constant surveillance to assure that uncompromising Quality Assurance material and processing
controls are maintained in order to provide replacement parts that are the same as the parts originally
certified in the assembly.
3. APPLICABILITY.
4. ORDER INFORMATION.
4.1 To order spare parts, contact the nearest Parker Hannifin, Aircraft Wheel & Brake distributor in your
area.
5 DESCRIPTION.
5.1 The wheel is forged aluminum and conforms to all Tire and Rim Association Standards for a 22 x 6.75-
10 and a 6.50-10 divided type wheel. The wheel is a tubeless/tube-type and incorporates an O-ring
seal. Rubber lip seals on both wheel halves protect the bearings. It is composed of the following parts
listed on page 9.
6. INSTALLATION.
6.1 Jack aircraft in accordance with Beech Service Manual and remove the old wheel and retain the original
axle nut, washer and spacer.
6.2 The wheel assembly Item #1 is shipped from the factory completely assembled. The bearings are
packed with Mobil Aviation Grease SHC-100 and may be installed as received.
- NOTE -
EXTENDED STORAGE OF LUBRICATED BEARINGS MAY REQUIRE RELUBRICATION.
6.3 Remove snap rings Item #14, grease seals Item #5 and bearing cones Item #8 from the wheel assembly
Item #1 and place on a clean surface to avoid contamination.
6.4 Remove nuts Item #12, washers Item #11, washers Item #10 and tie bolts Item #9 to separate wheel
halves.
6.5 Position inner wheel half Item #3 on a flat surface with register side up.
-CAUTION-
SEAL SHOULD NOT BE TWISTED, BUT FULLY ALIGNED IN GROOVE.
6.7 Place serviceable tire over inner wheel half item #3 and then place outer wheel half Item #7 in tire,
making sure to properly align inner and outer registers. Slide tie bolts Item #9 and washers Item #10 thru
wheel assembly.
-CAUTION-
COUNTER-SUNK SIDE OF WASHER ITEM #10 SHOULD BE TOWARD THE BOLT HEAD.
6.8 Install washers Item #11, and nuts Item #12 on tie bolts Item #9 and torque to 300 in-lbs. When all nuts
have been torqued, retorque a second time to make sure that the required value has been achieved.
Sometimes O-Ring compression will give false initial readings.
6.10 Reinstall bearing cone Item #8 into inner wheel half Item #3 and install inner grease seal Item #5 using a
snap ring Item #14.
6.13 Apply a thin coat of bearing grease Mobil Aviation Grease SHC-100 on axle nut threads. Install outer
bearing cone Item #8 and grease seal Item #5 and snap ring Item #14, and apply a layer of bearing
grease on threads of the axle. Install original spacer, washer and axle nut.
6.14 Tighten axle nut to 150 to 200 in-lbs of torque while rotating the wheel. Back off the axle nut to zero
torque then retorque to 40 in-lbs while rotating the tire. If holes do not align with axle nut, continue
tightening to first locking hole and secure by prescribed methods.
-NOTE-
AXLE NUT TORQUE TO BE 40 IN-LB MINIMUM OF TORQUE.
8.1 Attach label "Item installed in airplane" in flight manual as close to the original item nose wheel
assembly. Enter the correct arm and moment in block provided. Zero items out for the original nose
wheel assembly which was removed.
9.1 Completely fill out enclosed warranty card and return promptly. Postage is prepaid.
10. MAINTENANCE
10.2 Check for loose bolts and nuts and retighten or replace if necessary.
-NOTE-
No repair or replacement is recommended while equipment
is on aircraft.
11. OVERHAUL
11.1 Dismounting
11.1.1 Deflate tire. Remove valve stem to assure complete deflation. Remove axle nut, tang washer,
spacer and bearing cone Item #8. Remove wheel and tire assembly from axle as a unit. Remove
snap rings Item #14, grease seals Item #5 and bearing cones Item #8 from both wheel halves Item
#3, and Item #7.
11.1.2 Break tire beads away from wheel flange with a bead breaker or pneumatic tire dismounter.
-CAUTION-
DO NOT USE TIRE IRONS. THEY MAY DAMAGE THE WHEEL FLANGES
OR TIRE BEADS AND PREVENT PROPER AIR RETENTION.
-NOTE-
A soap solution around the bead seat will
usually help in breaking the bead
11.1.3 Remove eight (8) nuts Item #12, washers Item #11, washers Item #10, and bolts Item #9 from the
wheel assembly.
-NOTE-
Bearing cups Item #4 are shrunk fit into the wheel halves and should not be removed unless replacement is
necessary. If a bearing cup Item #4 is to be replaced, heat the wheel half to 149 degrees C (300 degrees F)
maximum for 20 minutes before trying to remove the cup. Support the wheel hub while removing the bearing
cup as shown in Figure #1.
Figure 1
Supporting Wheel Hub
11.2 Cleaning
11.2.1 Clean all metal parts in a suitable solvent and dry with a lint free cloth.
11.2.2 Wipe bearing grease seal clean with dry cloth. Do not use cleaning solvents on rubber components
used in this wheel assembly.
11.2.3 Wash bearing cones in uncontaminated cleaning solution, rotate the bearing cones by hand while
submerged in the solution. Repack bearings with grease immediately after inspection to prevent
corrosion and place in a clean, closed container.
-CAUTION-
DO NOT SPIN DRY BEARINGS OR HANDLE BEARINGS WITH BARE HANDS.
11.2.4 Parts requiring fluorescent inspection are to be completely stripped using acetone or equivalent. Air
dry parts after stripping is completed.
11.3 Inspection
-NOTE-
Inspect bolts Item #9 and wheel halves Item #3 and Item #7 after the fifth tire change, and then after the third
subsequent tire change, for a total of twenty tire changes, and then at each and every tire change thereafter.
11.3.2 With dye penetrant inspect wheel halves Item #3 and Item #7 for cracks and breaks. Note in
particular the bead seat, tubewell, and webbed junction areas.
11.3.3 Visually inspect all metal parts for pitting, corrosion, cracks, breaks, uneven wear, and other surface
defects.
11.4.1 Repair scratches, nicks, corrosion, and other surface blemishes on wheel halves Item #3 and Item #7
by sanding with emery cloth, removing as little material as possible. Polish repaired surfaces with 400
grit emery cloth. Swab exposed aluminum areas with Iridite 14 or Alodine 1200 per MIL-C-5541.
11.4.2 Paint repaired areas with one coat of Sherwin-Williams specification E61 G 510 primer followed by
one coat of Sherwin-Williams specification F63 W 66, topcoat. (Contact Sherwin-Williams at (216)
271-6766 for detailed paint information).
-CAUTION-
NEVER PAINT WORKING SURFACES OF BEARING CUPS.
-NOTE-
Use only one coat of primer and no finish coat on O-ring grooves and mating surfaces of wheel halves.
11.4.6 Surface treat bare aluminum with Alodine 1200 or Iridite 14.
11.4.7 Paint reworked areas with a minimum of two coats of zinc-chromate primer (MIL-P-8585).
11.4.8.1 Heat wheel halves to 149o C (300o F.) maximum and cool cups to -18o C. (0o F).
11.4.8.2 Support wheel hub and paint the ID of the hub with zinc chromate primer. Then press cup into
wheel half as in Figure 2.
-NOTE-
The wet zinc chromate primer lubricates the parts to be pressed together and acts as protection against
galvanic corrosion between the parts.
11.5 Lubrication
11.5.1 Pack Mobil Aviation Grease SHC-100 into bearing cones and smear grease on ends of rollers. Do
not over lubricate. Spread a thin coat of grease on the surface of the bearing cups.
11.5.2 Lubricate threads of bolts and nuts and face of washers with thread compound.
11.5.3 Apply a thin layer of bearing grease to grease seal Item #5 before installing in wheel.
11.6 Reassembly
11.6.1 Prior to wheel assembling, coat O-Ring Item #17 liberally with Dow Corning Molykote 55M, or
equivalent.
11.6.2 Position inner wheel half Item #3 on a flat surface with register side up.
11.6.3 Place O-Ring Item #17 on register portion of inner wheel half.
-CAUTION-
Seal should not be twisted, but fully aligned in groove.
11.6.4 Place a serviceable tire over inner wheel half Item #3 and then place outer wheel half Item #7 in tire,
making sure to properly align inner and outer wheel registers. Slide tie bolts Item #9 and washers
Item #10 through wheel assembly.
-CAUTION-
Counter-sunk side of washer Item #10 should be toward the bolt head.
11.6.5 Install washers Item #11 and nuts Item #12 on tie bolts Item #9 and torque to 300 in-lbs. When all
nuts have been torqued, retorque a second time to insure that the required value has been achieved.
Sometimes O-Ring compression will give a false initial reading
11.6.7 Reinstall bearing cones Item #8 into cups Item #4 and install inner grease seals Item #5 using snap
rings Item #14.
12. TESTING
12.1.1 The wheel shall be required to hold the normal inflation pressure for 24 hours, with not more than four
percent loss in pressure after tire growth has stabilized.
AVON, OHIO
PARTS LIST
AVON, OHIO
PARTS LIST
-- Installation Booklet 1
50-91 Drawing 1
STC 1
EFFECTIVITY: All Parker Hannifin (Cleveland Wheels & Brakes) External Disc Design wheel & brake
assemblies.
APPLICABILITY: Aircraft converted per STC approved kits to use Cleveland External Disc Design
wheel & brake assemblies.
REASON: This PRM is issued to inform Wheel & Brake Conversion Kit users and installers
that information regarding general maintenance and proper bolt / nut torquing
procedures is available. This information is contained in the Cleveland Wheels &
Brakes Component Maintenance Manual (CMM) and in the Cleveland Technicians
Service Guide, PRM64. Most Cleveland Conversion Kits were designed prior to
creation of the CMM. Parker Hannifin is in process of upgrading kit paperwork to
include a requirement to use the CMM and PRM64 as wheel & brake service
information. This PRM serves the same purpose for kits whose paperwork has not
yet been upgraded.
DESCRIPTION: The Cleveland Wheels & Brakes Component Maintenance Manual and PRM64,
Technician’s Service Guide shall be used as service information when performing
general maintenance on Cleveland External Disc Design wheels & brakes. Particular
attention should be paid to instructions regarding wheel bolt torquing procedures.
NOTE: Refer to the CMM or PRM64 to determine the required torque procedure
(Dry or Lubtork). While using the required torque procedure, observe the
torque required to turn the nut (free running torque). This value must be
added to the value stated on the casting or nameplate (or in the CMM or
PRM64) to obtain a true torque value. Proper torque is imperative to
prevent premature bolt or mating component failure.
APPROVAL: The engineering contents of this Product Reference Memo are FAA DER approved.
PUBLICATIONS: Cleveland Wheels & Brakes Component Maintenance Manual and PRM64 are
available from:
Customer Support
Parker Hannifin Corporation
Aircraft Wheel & Brake
1160 Center Road Phone: 1-800- BRAKING (272-5464)
Avon, Ohio FAX: 216-937-5409
This Supplemental Type Certificate is issued by EASA, acting in accordance with Regulation (EC)
No. 216/2006 on behalf ofthe European Community, its Member States and of the European third
countries that participate in the activities of EASA under Article 66 of that Regulation and in
accordance with Commission Regulation (EU) No. 748/2012 to
and certifies that the change in the type design for the product listed below with the limitations and
conditions specified meets the applicable Type Certification Basis and environmental protection
requirements when operated within the conditions and limitations specified below:
Note:
The following numbers are listed on the certificate:
EASA current Project Number: 0010027435-001
SUPPLEMENTAL TYPE CERTIFICATE - 10048423- PARKER HANNIFIN CORPORATION AIRCRAFT WHEEL & BRAKE DIVISION
TE.STC.00091-003 - Copyright European Aviation Safety Agency. All rights reserved.
1/2
European Aviation Safety Agency
Installation of Nose Wheel in accordance with Parker Hannifin Conversion kit 199-126 Rev L, dated
September 07, 2010, per Installation Manual, Rev G, dated January 21, 2010, and Installation
Drawing 50-91, Rev H, dated January 21, 2010.
or later revisions of the above listed documents approved by EASA in accordance with EASA ED
Decision 2004/04/CF (or subsequent revisions of this decision) and! or the Technical Implementation
Procedures of EU! USA Bilateral Agreement.
Lim itationslConditions:
These modifications are approved for individual or joint installation on specified models that are
equipped with landing gear that support 10 inch High Floatation equipment.
Prior to installation of this design change it must be determined that the interrelationship between this
design change and any other previously installed design change and/ or repair will introduce no
adverse effect upon the airworthiness of the product.
- end -
Note:
The following numbers are listed on the certificate:
EASA current Project Number: 0010027435-001
SUPPLEMENTAL TYPE CERTIFICATE - 10048423- PARKER HANNIFIN CORPORATION AIRCRAFT WHEEL & BRAKE DIVISION
TE.STC.00091-003 - Copyright European Aviation Safety Agency. All rights reserved.
2/2
Parker Hannifin Corporation
Aerospace/Aircraft Wheel & Brake
1160 Center Road
Avon, OH 44011
Parker Hannifin Corporation, Aircraft Wheel & Brake Division, hereby states that
the following item(s):
AUTHORIZATION TO INSTALL: With the sale of this STC KIT, OWNER of the
Supplemental Type Certificate agrees to permit the buyer or buyer’s agent or
agency to use the certificate to alter the product under the terms and
conditions of this STC.
A/C MODEL______________________
TAIL # __________________________
Regards,