Manual Book GLI-p33

OPERATING MANUAL
Model P33
pH/ORP Analyzer
(Panel-mount 1/4 DIN style;

selectable for pH or ORP measurement)
Worldwide Headquarters and Sales: Represented By:
GLI International, Inc. Phone: [414] 355-3601 MBH Engineering Systems 781-334-2600 office
9020 West Dean Road Fax: [414] 355-8346
Milwaukee, Wisconsin 53224 E-mail: [email protected]
U.S.A. Web: www.gliint.com
In the interest of improving and updating its equipment, GLI reserves the right to alter specifications to equipment at any time.
A Viridor Instrumentation company
Rev. 7-701 1 Model P33 pH/ORP Analyzer (panel-mount 1/4 DIN)

This operating manual and other GLI operating manuals
are available on GLI’s web site at gliint.com when viewed
using Adobe’s free Acrobat reader. To get this reader, link
to Adobe through GLI’s web site or visit Adobe’s web site
at adobe.com.
Model P33 pH/ORP Analyzer (panel-mount 1/4 DIN) 2 Rev. 7-701

IMPORTANT SAFETY INFORMATION
This analyzer is compliant with safety standards as outlined in:
FMRC Class Numbers 3600, 3611, and 3810 (U.S.A.)
CSA C22.2 No. 142 and C22.2 No. 213 (Canada)
EN 61010-1 (European Community)
Please read and observe the following:
• Line voltage may be present at terminals on TB1 at the back of the analyzer enclosure. This may be
hazardous. Always remove line power before going near this area of the analyzer. The front bezel
assembly of the analyzer, however, contains only low voltage and is completely safe to handle.
• Wiring or repairs should only be performed by qualified personnel and only to an unpowered analyzer.
• Whenever it appears that analyzer safety is questionable, disable the analyzer to ensure against any
unintended operation. For example, an unsafe condition is likely when:
1) The analyzer appears visibly damaged.

2) The analyzer fails to operate properly or provide the intended measurements.
3) The analyzer has been stored for long periods at temperatures above 158°F (70°C).
• This analyzer must be installed by specially trained personnel in accordance with relevant local codes
and instructions contained in this operating manual. Observe the analyzer’s technical specifications
and input ratings. If one line of the line power mains is not neutral, use a double-pole mains switch to
disconnect the analyzer.
HELPFUL IDENTIFIERS
In addition to information on installation and operation, this instruction manual may contain
WARNINGS pertaining to user safety, CAUTIONS regarding possible instrument malfunction, and
NOTES on important, useful operating guidelines.
WARNING:
A WARNING LOOKS LIKE THIS. IT WARNS YOU OF THE POTENTIAL

FOR PERSONAL INJURY.
CAUTION:
A CAUTION LOOKS LIKE THIS. IT ALERTS YOU TO POSSIBLE

INSTRUMENT MALFUNCTION OR DAMAGE.
☞ NOTE: A note looks like this. It alerts you to important operating

information.

Definition of Equipment Symbols
This symbol means CAUTION and alerts the user to possible dan-
ger or instrument malfunction. Refer to this manual before
proceeding.
This symbol, which appears on the analyzer POWER terminal block

(shown in Figure 2-2), means that this is a protective ground
terminal and alerts the user to connect an earth ground to it.
This symbol means that there is alternating current present and

alerts the user to be careful.
WARRANTY
GLI International, Inc. warrants the Model P33 to be free from defects in material
or workmanship for a period of 2 years (24 months) from the date of shipment of
this product from our facility. A warranty claim will not be honored if defects are
not reported within the warranty period, or if GLI International determines that
defects or damages are due to normal wear, misapplication, lack of mainte-
nance, abuse, improper installation, alteration, or abnormal conditions. GLI
International’s obligation under this warranty shall be limited to, at its option, re-
placement or repair of this product. The product must be returned to GLI
International, freight prepaid, for examination. The product must be thoroughly
cleaned and any process chemicals removed before it will be accepted for re-
placement or repair. GLI International’s liability shall not exceed the cost of the
product. Under no circumstances will GLI International be liable for any inciden-
tal or consequential damages, whether to person or property. GLI International
will not be liable for any other loss, damage or expense of any kind, including
loss of profits, resulting from the installation, use, or inability to use this product.

CONDENSED OPERATING INSTRUCTIONS
This manual contains details for all operating aspects of the instrument. The following con-
densed instructions are provided to assist you in getting the instrument started up and
operating as quickly as possible. These condensed instructions only pertain to basic pH
measurement operation using a GLI Differential pH sensor. To measure ORP, use a con-
ventional combination electrode or use specific features of the instrument, refer to the
appropriate sections in this manual for instructions.
A. CONNECTING SENSOR/CONFIGURING SENSOR TYPE AND TEMPERATURE ELEMENT
1. After properly mounting the analyzer (PART TWO, Section 2), connect the GLI Differ-
ential Technique pH sensor, matching wire colors to terminals as indicated:
Sensor Wire Colors Connect to
NOTE: For GLI Differential sensors that
Yellow Terminal #4 on TB3
have two shield wires, always
Shield Terminal #5 on TB3 connect the outer shield to a
Black Terminal #6 on TB3 known earth ground and the
White Terminal #7 on TB3 inner shield to the “shield”
Green Terminal #8 on TB3 Terminal 5 on TB3.
Red Terminal #1 on TB4
2. The analyzer is factory-set to use a GLI Differential Technique pH sensor. To use a

conventional combination electrode, you must change the sensor type (see PART
THREE, Section 3.2, subheading “SELECT SENSOR Type”).
3. The analyzer is factory-set for automatic temperature compensation using the NTC
300 ohm temperature element built into all GLI Differential sensors (except GLI’s pure
water pH sensor system 6006P4-2000 which uses a Pt 1000 ohm RTD). When you
want fixed MANUAL temperature compensation or if you are using a sensor with a
different temperature element, you must change the temperature element type (see
PART THREE, Section 3.2, subheading “Select TEMP ELEMENT Type”).
B. CONNECTING LINE POWER
Important: Follow instructions in PART TWO, Section 3.6 to connect line power to the analyzer.
C. CONFIGURING BUFFER TYPE/CALIBRATING THE ANALYZER
The analyzer must be calibrated so that measured values will correspond to actual process
values. Before calibrating for the first time, select the buffer value set you intend to use.
Then, calibrate using the recommended “2 POINT BUFFER” method which provides the
most accurate pH measurements.
1. The analyzer is factory-set for the common 4.00, 7.00, and 10.00 pH buffer set. For
DIN 19267 standard value buffers you must change the buffer set (see PART THREE,
Section 3.2, subheading “SELECT BUFFER Set for pH Calibration”).
(continued on next page)

C. CALIBRATING THE ANALYZER -- (continued)
NOTE: When using buffers that are not included in either of these buffer sets, use
only the “2 POINT SAMPLE” method for calibration. Refer to that subheading
in PART THREE, Section 4.2 for instructions.
2. Immerse the sensor in the first buffer (preferably pH 7). Important: Allow the sensor
and buffer temperatures to equalize. Depending on their temperature differences,
this may take 30 minutes or more.
NOTE: An in-progress calibration can always be aborted by pressing the ESC key.
After the “ABORT: YES?” screen appears, do one of the following:
• Press ENTER key to abort. After “CONFIRM ACTIVE?” screen appears,
press ENTER key again to display the MEASURE screen and return the
analog outputs and relays to their active states.
× Ø
• Use or key to choose “ABORT: NO?” screen, and press ENTER key
to continue calibration.
Calibration Tip! If, at any time during calibration, the “2 POINT BUFFER:
CONFIRM FAILURE?” screen appears, press ENTER key to confirm. Then, use the
× or Ø key to select between “CAL: EXIT” or “CAL: REPEAT” and do one of the
following:
• With the “2 POINT BUFFER: CAL EXIT?” screen selected, press ENTER key.
Then, after the “2 POINT BUFFER: CONFIRM ACTIVE?” screen appears, press
ENTER key to return the analog outputs and relays to their active states
(MEASURE screen appears).
• With the “2 POINT BUFFER: CAL REPEAT?” screen selected, press ENTER key
to repeat calibration of this point.
3. Press MENU key to display a “MAIN MENU” screen. If the screen is

Ø ×
not showing, use or key to display it.
4. Press ENTER key to display .
5. Press ENTER key again to display .
7. Press ENTER key again to “hold” the analog outputs and relays at their present states
during calibration. (Outputs can also be transferred to preset values or allowed to re-
main active.)
(continued on next page)

C. CALIBRATING THE ANALYZER -- (continued)
8. With the sensor in the first buffer and the screen displayed, press
ENTER key to confirm. While the screen is displayed, the analyzer
waits for the pH and temperature signals to stabilize, measures the buffer value, and
automatically calibrates this point. Thereafter, a screen like appears
for 5 seconds to confirm calibration of this point.
NOTE: Any time the “PLEASE WAIT” screen is displayed during calibration, you can
manually complete calibration of the point by pressing the ENTER key. How-
ever, this is not recommended because the pH and temperature signals may
not be fully stabilized, resulting in a less accurate calibration.
9. After the screen appears, remove the sensor from the first buffer,
rinse it with clean water, and immerse it in the second buffer (typically pH 4). Then
press ENTER key to confirm this.
10. While the screen is displayed, the analyzer waits for the pH and
temperature signals to stabilize, measures the buffer value, and automatically cali-
brates this point. Thereafter, a screen like appears for 5 seconds to
confirm calibration of this point.
11. A “pH SLOPE XX.X mV/pH” screen appears, indicating a slope value to measure sen-
sor performance. The slope should be within 54 to 62 mV/pH for optimal performance.
12. Press ENTER key to end calibration (“2 POINT BUFFER: CONFIRM CAL OK?” screen
appears).
13. Re-install the sensor into the process.
14. Press ENTER key to display the active measurement reading on the “2 POINT
BUFFER: CONFIRM ACTIVE?” output status screen. When the reading corresponds
to the actual typical process value, press ENTER key again to return the analog out-
puts and relays to their active states (MEASURE screen appears).
This completes “2 POINT BUFFER” calibration. The analyzer is now ready to measure pH.
D. COMPLETING ANALYZER CONFIGURATION
To further configure the analyzer to your application requirements, use the appropriate
CONFIGURE screens to make selections and “key in” values. Refer to PART THREE, Sec-
tion 3 for complete configuration details.

TABLE OF CONTENTS
PART ONE - INTRODUCTION
SECTION 1 GENERAL INFORMATION

1.1 Capability Highlights ........................................................................15-16
1.2 Modular Construction .......................................................................16-17
1.3 Retained Configuration Values ............................................................. 17
1.4 Analyzer Serial Number ........................................................................ 17
1.5 EMI/RFI Immunity .................................................................................. 17
SECTION 2 SPECIFICATIONS....................................................................................18-19
PART TWO - INSTALLATION
SECTION 1 UNPACKING ................................................................................................. 20
SECTION 2 MECHANICAL REQUIREMENTS

2.1 Location................................................................................................. 20
2.2 Mounting...........................................................................................20-21
SECTION 3 ELECTRICAL CONNECTIONS

3.1 GLI Differential Technique Sensor ...................................................22-24
3.2 Conventional Combination Electrode ...............................................24-25
3.3 Conventional Combination Electrode with Ground Rod ........................ 25
3.4 Analog Outputs...................................................................................... 26
3.5 Relay Outputs........................................................................................ 27
3.6 Line Power ............................................................................................ 28
PART THREE - OPERATION
SECTION 1 USER INTERFACE

1.1 Display .................................................................................................. 29
1.2 Relay A and B Indicators....................................................................... 29
1.3 Keypad .............................................................................................29-30
1.4 MEASURE Screen (normal display mode) ............................................ 31
SECTION 2 MENU STRUCTURE

2.1 Displaying Main Branch Selection Screen ............................................ 32
2.2 Displaying Top-level Menu Screens...................................................... 33
2.3 Displaying Submenu Screens ............................................................... 34
2.4 Adjusting Edit/Selection Screen Values ................................................ 34
2.5 Entering (Storing) Edit/Selection Screen Values/Choices..................... 34

TABLE OF CONTENTS (continued)
SECTION 3 ANALYZER CONFIGURATION

3.1 Selecting LANGUAGE to Operate Analyzer.......................................... 35
3.2 Configuring Sensor Characteristics:
SELECT SENSOR Type .............................................................35-36
Select DISPLAY FORMAT ............................................................... 36
SELECT BUFFER Set for pH Calibration ........................................ 37
Select PURE H2O COMP (only for special applications) ...........37-38
SET ISO POINT (isopotential for special Differential pH sensor) ...38-39
SET FILTER Time............................................................................ 39
Select PULSE SUPPRESS (on/off).............................................39-40
ENTER NOTE (top line of MEASURE screen)................................. 40
Select TEMP ELEMENT Type ....................................................40-42
3.3 SET °C OR °F (temperature display format) ......................................... 42
3.4 Configuring Analog Outputs (1 and 2):
SET PARAMETER (representation) ...........................................42-43
SET 0/4 and 20 mA VALUES (range expand) ............................43-44
SET TRANSFER Value (mA) ........................................................... 44
SET FILTER Time............................................................................ 45
Select SCALE 0 mA/4 mA (low endpoint) ........................................ 45
3.5 Configuring Relays (A and B):
SET PARAMETER (representation) ...........................................45-46
SET FUNCTION Mode (alarm, control, timer or status)..............46-47
SET TRANSFER Mode (relay on or off) .......................................... 48
ACTIVATION (configuration values) ...........................................48-49
3.6 SET PASSCODE (feature enabled or disabled) ................................... 50
3.7 Configuration Setting Summary (ranges/choices and defaults) .......51-52
SECTION 4 ANALYZER CALIBRATION

4.1 Important Information:
Calibrate Periodically ....................................................................... 53
Temperature-corrected pH Measurement ........................................ 53
4.2 pH Calibration:
2 POINT BUFFER Method..........................................................54-56
1 POINT BUFFER Method..........................................................57-58
2 POINT SAMPLE Method..........................................................59-61
1 POINT SAMPLE Method..........................................................61-63
4.3 ORP Calibration ...............................................................................63-65
4.4 Analog Outputs (1 and 2) Calibration...............................................65-66

SECTION 5 TEST/MAINTENANCE
5.1 STATUS Checking (analyzer, sensor, and relays)...........................67-68
5.2 HOLD OUTPUTS .................................................................................. 69
5.3 OVERFEED RESET (relay timers) ........................................................ 69
5.4 OUTPUT (1 and 2) Analog Test Signals ............................................... 70
5.5 RELAY (A and B) Operating Test.....................................................70-71
5.6 ALARM LEDS Operating Test ............................................................... 71
5.7 EPROM VERSION Checking ................................................................ 71
5.8 SELECT SIM Measurement .................................................................. 72
5.9 SIM SENSOR Setting............................................................................ 72
5.10 RESET CONFIGURE Values to Factory Defaults................................. 73
5.11 RESET CALIBRATE Values to Factory Defaults .................................. 73
SECTION 6 RELAY OVERFEED TIMER FEATURE

6.1 Why Use an Overfeed Timer................................................................. 74
6.2 Configuring Relay Overfeed Timers ...................................................... 74
6.3 Overfeed Timer “Timeout” Operation .................................................... 74
6.4 Resetting Overfeed Timers ................................................................... 74
6.5 Interactions with Other Analyzer Functions......................................74-75
SECTION 7 HART OPTION

7.1 Introduction ........................................................................................... 76
7.2 Analyzer Operating Modes for HART Network.................................77-78
7.3 SINGLE MODE (Point-to-Point) Wiring Arrangement ........................... 78
7.4 MULTI-DROP Wiring Arrangement ....................................................... 79
7.5 HART Preferences Setup:
Changing Polling Address ............................................................... 80
Viewing Number of Required Preambles ....................................80-81
7.6 Device Preferences Setup:
Viewing Final Assembly Number ..................................................... 81
Viewing Model Number ...............................................................81-82
Viewing Manufacturer ...................................................................... 82
Assigning a Tag ............................................................................... 82
Assigning a Descriptor ..................................................................... 83
Assigning a Message....................................................................... 83
Assigning User-defined Date ......................................................83-84
Viewing Identification (ID) ................................................................ 84
Viewing Revisions............................................................................ 84
7.7 “Master Reset” Function........................................................................ 85
7.8 “Refresh” Function ................................................................................ 85
7.9 Protocol Command Set for PC Programming ........................................ 85

PART FOUR - SERVICE AND MAINTENANCE
SECTION 1 GENERAL INFORMATION

1.1 Inspecting Sensor Cable ....................................................................... 86
1.2 Replacing Fuse(s) ............................................................................86-87
1.3 Replacing Relays .................................................................................. 87
SECTION 2 PRESERVING MEASUREMENT ACCURACY

2.1 Keeping Sensor Clean .......................................................................... 88
2.2 Keeping Analyzer Calibrated................................................................. 88
2.3 Avoiding Electrical Interference............................................................. 88
SECTION 3 TROUBLESHOOTING
3.1 Ground Loops:
Determining if Ground Loop Exists .................................................. 89
Finding Source of Ground Loop....................................................... 90
3.2 Isolating Measuring System Problem:
Checking Electrical Connections ..................................................... 90
Verifying Sensor Operation.............................................................. 90
Verifying Analyzer Operation ......................................................90-92
Verifying Interconnect Cable Integrity.............................................. 92
SECTION 4 ANALYZER REPAIR/RETURN

4.1 Customer Assistance............................................................................. 93
4.2 Repair/Return Policy ............................................................................. 93

ILLUSTRATIONS
Figure 1-1 EMI/RFI Immunity Diagram..............................................................................................17

Figure 2-1 Enclosure Dimension Details for Analyzers with Letter “A” Prefix Serial Number..............21
Figure 2-2 Enclosure Dimension Details for Analyzers with “No Letter” Prefix Serial Number............21
Figure 2-3 Terminal Designations for Analyzers with Letter “A” Prefix Serial Number
(HART switch only provided with HART option) ...........................................................23
Figure 2-4 Terminal Designations for Analyzers with “No Letter” Prefix Serial Number
(HART switch only provided with HART option) ...........................................................23
Figure 2-5 Connecting GLI Differential Technique Sensor.................................................................24
Figure 2-6 Connecting Conventional Combination Electrode.............................................................24
Figure 2-7 Connecting Conventional Combination Electrode with Ground Rod..................................25
Figure 2-8 Connecting Control/Alarm Device(s) to Electromechanical Relay(s).................................27
Figure 2-9 Connecting 115 Volt Single Phase Line Power (90-130 VAC)...........................................28
Figure 2-10 Connecting 230 Volt Single Phase Line Power (190-260 VAC).........................................28
Figure 2-11 Connecting 230 Volt Split Phase Line Power (190-260 VAC)............................................28
Figure 3-1 Analyzer Keypad..............................................................................................................30
Figure 3-2 Location of SINGLE MODE/MULTI-DROP Switch (HART-equipped analyzers only) ........78
Figure 3-3 HART SINGLE MODE (Point-to-Point) Wiring Arrangement (for single analyzer).............78
Figure 3-4 HART MULTI-DROP Wiring Arrangement (for multiple analyzer network)........................79
Figure 4-1 Removing Analyzer Bezel (only analyzers with letter “A” prefix serial number).................86
TABLES
Table A Relay Configuration Settings.......................................................................................48-49

Table B Analyzer Configuration Settings (Ranges/Choices and Defaults).................................51-52
Table C Relay Overfeed Timer Interactions with Other Analyzer Functions...................................75

PART ONE - INTRODUCTION SECTION 1 - GENERAL INFORMATION
PART ONE - INTRODUCTION
SECTION 1
GENERAL INFORMATION
1.1 Capability Highlights

Sensor Input The analyzer can be used with any GLI Differential Tech-
nique pH or ORP sensor, or any conventional combination
electrode. The analyzer accepts the common temperature
compensator elements used in these sensors (NTC 300
ohm thermistor, Pt 1000 RTD or Pt 100 RTD).
MEASURE Screen The MEASURE screen (normal display mode) can provide
different readouts of measured data. With the MEASURE
Õ Ö
screen displayed, press and key to show:
• Measured pH (or ORP, if selected).
• Measured temperature (°C or °F).
• Analog Output 1 and 2 values (mA).
• Measured pH (or ORP) and temperature.
Passcode-protected For security, you can enable a passcode feature to restrict ac-
Access cess to configuration and calibration settings to authorized
personnel only. See PART THREE, Section 3.6 for details.
Calibration Methods Four methods are available to calibrate the analyzer for pH.
See PART THREE, Section 4.2 for details. For ORP cali-
bration, refer to Section 4.3. Each analog output mA value
can also be calibrated (Section 4.4).
Analog Outputs The analyzer provides two isolated analog outputs (1 and
2). Each output can be set to be 0-20 mA or 4-20 mA, and
assigned to represent one of these measurements:
• Measured pH (or ORP).
• Measured temperature.
Parameter values can be entered to define the endpoints at

which the minimum and maximum analog output values are
desired (range expand). For analog output setup details,
refer to PART THREE, Section 3.4.

During calibration, both analog outputs can be selected to:

• Hold their present values (HOLD OUTPUTS).
• Transfer to preset values to operate control elements
by an amount corresponding to those values (XFER
OUTPUTS).
• Remain active to respond to the measured value
(ACTIVE OUTPUTS).
Relays The analyzer has two electromechanical relays with SPDT

contacts. Each relay can be set to function as a CONTROL,
ALARM, STATUS or TIMER relay. CONTROL and ALARM
relays can be assigned to be driven by the measured pH (or
ORP) or measured temperature.
☞ NOTE: Since TIMER and STATUS relays are driven by

other criteria, the parameter assigned to these re-
lays is not relevant and, therefore, disregarded.
See PART THREE, Section 3.5 for relay setup details.
☞ NOTE: When a relay is set to function as a STATUS relay,

it is no longer configurable. Instead, it becomes a
dedicated system diagnostic-only alarm relay that
automatically energizes when the “WARNING
CHECK STATUS” message flashes on the
MEASURE screen. This occurs when the analyzer
detects a “fail” diagnostic condition. See PART
THREE, Section 5.1 for more details.
Except for STATUS relays, during calibration the relay

on/off states are affected in the same way as the analog
outputs by the “(HOLD/XFER/ACTIVE) OUTPUTS” screen
selection. These relays are also held at their present on/off
states, transferred to desired preset on/off states, or remain
active to respond to measured values.
1.2 Modular Construction The modular construction of the analyzer provides electrical
safety. The front panel keypad assembly uses voltages no
greater than 24 VDC, and is completely safe to handle.
Line power must be connected to specifically designated

terminals on TB1.

WARNING:
REMOVE LINE POWER BEFORE NEARING THIS

AREA TO PREVENT ELECTRICAL SHOCK.
1.3 Retained All user-entered configuration values are retained indefi-

Configuration Values nitely, even if power is lost or turned off. The non-volatile
analyzer memory does not require battery backup.
1.4 Analyzer A label with the analyzer model number, serial number,
Serial Number build date, and other items is located on top of the enclo-
sure.
1.5 EMI/RFI Immunity The analyzer is designed to provide protection from most
normally encountered electromagnetic interference. This
protection exceeds U.S. standards and meets European
IEC 801-series testing for electromagnetic and radio fre-
quency emissions and susceptibility. Refer to Figure 1-1
and the specifications in Section 2.1 for more information.
FIGURE 1-1 EMI/RFI Immunity Diagram

PART ONE - INTRODUCTION SECTION 2 - SPECIFICATIONS
SECTION 2
SPECIFICATIONS
2.1 Operational Display....................................... Two-line by 16 character backlit LCD
NOTE: The measured pH (or ORP) or temperature can be shown separately,
or both measurements can be displayed together.
Measurement Ranges
pH......................................... -2.0 to 14.0 pH or -2.00 to 14.00 pH
ORP...................................... -2100 to +2100 mV
Temperature ......................... -20.0 to +200.0°C or -4.0 to +392.0°F
Analog Outputs (1 and 2) ...... 0.00-20.00 mA or 4.00-20.00 mA
Ambient Conditions:
Operation.............................. -4 to +140°F (-20 to +60°C); 0-95% relative
humidity, non-condensing
Storage ................................. -22 to +158°F (-30 to +70°C); 0-95% relative
humidity, non-condensing
Relays: Types/Outputs .................Two electromechanical relays; SPDT (Form C)
contacts; U.L. rated 5A 115/230 VAC, 5A @
30 VDC resistive
Operational Mode ......... Each relay (A and B) can be driven by the
measured pH (or ORP) or temperature
Function Modes:
Control .................... Settings for high/low phasing, setpoint, dead-
band, overfeed timer, off delay, and on delay
Alarm..........................Settings for low alarm point, low alarm point
deadband, high alarm point, high alarm point
deadband, off delay, and on delay
Status.........................Not configurable; relay only activates when a
sensor or analyzer “fail” diagnostic WARNING
condition exists
Timer..........................Relay is activated by user-entered interval and time
duration values to control GLI cleaning system
Indicators .........................Relay A and B LEDs indicate respective relay status
Temperature Compensation ....... Automatic from 14.0 to 230.0°F (-10.0 to

+110.0°C) with selection for NTC 300 ohm
thermistor, Pt 1000 ohm RTD or Pt 100 ohm
RTD temperature element, or manually fixed
at a user-entered temperature; additional
selectable temperature correction factors
(ammonia, morpholine or user-defined pH/°C
linear slope) available for pure water auto-
matic compensation from 0.0-50.0°C
Sensor-to-Analyzer Distance:
GLI Differential
Technique Sensor.............. 3000 ft. (914 m) maximum
Conventional Combination
Electrode with preamp ....... 985 ft. (300 m) maximum
Conventional Combination
Electrode without preamp .. 100 ft. (30 m) maximum with electrode cable
capacitance of less than 30 pF per foot
Power Requirements .................. 90-130 VAC, 50/60 Hz. (10 VA max.) or
190-260 VAC, 50/60 Hz. (10 VA max.)
Calibration Methods:
2 POINT BUFFER................... Automatic calibration and buffer recognition
(for pH only) using two buffers from selected buffer set*
NOTE: When using buffers that are not included in either analyzer buffer
set, use only the “2 POINT SAMPLE” method for calibration.

PART ONE - INTRODUCTION SECTION 2 - SPECIFICATIONS
*Buffer Sets: 4.00, 7.00, and 10.00 pH; or

DIN 19267 standard (1.09, 4.65, 6.79, 9.23, and 12.75 pH)
1 POINT BUFFER .................. Automatic calibration and buffer recognition
(for pH only) using one buffer from selected buffer set*
NOTE: When using a buffer that is not included in either analyzer buffer
set, use only the “1 POINT SAMPLE” method for calibration.
2 POINT SAMPLE .................. Enter two known sample values (determined
(for pH only) by laboratory analysis or comparison
reading) or two pH buffers
1 POINT SAMPLE .................. Enter one known sample value (determined
(for pH or ORP) by laboratory analysis or comparison
reading), or one known pH buffer value
(or, for ORP measurement, one known
reference solution value)
Analog Outputs .......................... Two isolated 0/4-20 mA outputs; each with
0.004 mA (12-bit) resolution and capability
to drive up to 600 ohm loads
NOTE: Each output can be assigned to represent the measured pH (or
ORP) or temperature. Parameter values can be entered to define
the endpoints at which the minimum and maximum mA output val-
ues are desired (range expand). During calibration, both outputs
can be selected to hold their present values, transfer to preset val-
ues to operate control elements by an amount corresponding to
those values, or remain active to respond to the measured value.
Communication: RS-232 ........... Enables configuration and retrieval of measured
data for one analyzer using IBM-compatible
PC and optional GLI software tool kit
HART.............. Enables configuration and retrieval of measured
data for multiple analyzers over a communi-
cation link using appropriate hand-held
terminal or data system with HART software
Memory Backup (non-volatile) .... All user settings are retained indefinitely in
memory (EEPROM)
EMI/RFI Conformance................ Exceeds U.S. and meets European standards
for conducted and radiated emissions and
immunity; certified CE compliant for appli-
cations as specified by EN 50081-2 for
emissions and EN 50082-2 for immunity
Electrical Certification................. UL General Purpose
2.2 Analyzer Performance Accuracy .................................... 0.1% of span

(Electrical, Analog Outputs) Stability...................................... 0.05% of span per 24 hours, non-cumulative
Repeatability .............................. 0.1% of span or better
Temperature Drift ....................... Zero and Span: less than 0.03% of span per °C
2.3 Mechanical Enclosure................................... Polycarbonate with NEMA 4X front panel;

general purpose; two brackets supplied
Mounting Configuration .............. Panel mounting
Net Weight ................................. 1.7 lbs. (0.8 kg) approximately

PART TWO - INSTALLATION SECTION 1 - UNPACKING
PART TWO - INSTALLATION
SECTION 1
UNPACKING
After unpacking, it is recommended to save the shipping

carton and packing materials in case the instrument must be
stored or re-shipped. Inspect the equipment and packing
materials for signs of shipping damage. If there is any evi-
dence of damage, notify the transit carrier immediately.
SECTION 2
MECHANICAL REQUIREMENTS
2.1 Location 1. It is recommended to locate the analyzer as close as

possible to the installed sensor. Depending on the sen-
sor type, the maximum allowable distance between the
sensor and analyzer is:
Conventional Conventional
GLI Differential Combination Elec- Combination Electrode
Technique Sensor trode with Preamp without Preamp
3000 feet (914 m) 985 feet (300 m) 100 feet (30 m)
Recommendation: Directly connect the sensor to the

analyzer to eliminate potential problems caused by wet
environments when a junction box is used.
2. Mount the analyzer in a location that is:
➥ Clean and dry where there is little or no vibration.
➥ Protected from corrosive fluids.
➥ Within ambient temperature limits (-4 to +140°F or
-20 to +60°C).
CAUTION:
EXPOSING THE ANALYZER TO DIRECT

SUNLIGHT MAY INCREASE THE OPERATING
TEMPERATURE ABOVE ITS SPECIFIED LIMIT,
AND DECREASE DISPLAY VISIBILITY.
2.2 Mounting Figure 2-1 or 2-2 illustrates the analyzer enclosure dimen-
sions and panel mounting details. Using the two supplied
brackets, attach them to the analyzer case as shown to
panel mount the analyzer.

PART TWO - INSTALLATION SECTION 2 - MECHANICAL REQUIREMENTS
FIGURE 2-1 Enclosure Dimension Details for Analyzers with Letter “A” Prefix Serial Number
FIGURE 2-2 Enclosure Dimension Details for Analyzers with “No Letter” Prefix Serial Number

PART TWO - INSTALLATION SECTION 3 - ELECTRICAL CONNECTIONS
SECTION 3
ELECTRICAL CONNECTIONS
Figure 2-3 or 2-4 on the next page shows the terminal ar-
rangement and designations on the back of the analyzer.
☞ NOTE: For easier wiring, terminal blocks can be unplugged

from their mating connectors. All terminals are suit-
able for single wires up to 14 AWG (2.5 mm2).
☞ Wiring Tip! To comply with European Community (CE)

electromagnetic compatibility requirements, follow these
general wiring guidelines:
1. Keep all cable shields as short as possible and con-
nect them to earth ground.
2. Use Steward ferrite 28 B0590-000 or equivalent on:
◆ Mains (line power) cable -- no turns required.
◆ Sensor cable -- one turn required.
◆ mA analog output cables -- two turns required.
◆ Relay cables -- no turns required.
3. In harsh conducted RF conditions, connect the earth
ground of the analyzer (Terminal 4 on TB1) to a lo-
cal, known earth ground source.
3.1 GLI Differential All GLI Differential Technique sensors have a built-in NTC
Technique Sensor 300 ohm temperature element (except pure water pH sen-
sor system 6006P4-2000 which uses Pt 1000 ohm RTD) for
automatic temperature compensation and to measure tem-
perature.
☞ Wiring Tip! Route the sensor cable in 1/2-inch,

grounded metal conduit to protect it from moisture,
electrical noise, and mechanical damage.
For installations where the distance between sensor and

analyzer exceeds the sensor cable length, indirectly
connect the sensor to the analyzer using a junction box
and interconnect cable.
☞ NOTE: Do not route the sensor cable in any conduit con-

taining AC or DC power wiring (“electrical noise”
may interfere with the sensor signal).

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Terminal Designations for Analyzers with Letter “A” Prefix
Serial Number (HART switch only provided with HART option)
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FIGURE 2-4
Terminal Designations for Analyzers with “No Letter” Prefix
Serial Number (HART switch only provided with HART option)

Refer to Figure 2-5 and connect the sensor (or intercon-

nect) cable wires to Terminals 4 through 8 on TB3 and
Terminal 1 on TB4, matching colors as indicated.
☞ NOTE: For GLI Differential sensors that have two shield

wires, always connect the outer shield to a known
earth ground and the inner shield to Terminal 5 on
TB3.
FIGURE 2-5 Connecting GLI Differential Technique Sensor
The electrode must be within 100 ft. (30 m) of the analyzer

3.2 Conventional (985 ft./300 m for electrode with preamp). See Figure 2-6
Combination Electrode and directly connect the electrode’s coaxial cable to the
analyzer.
FIGURE 2-6 Connecting Conventional Combination Electrode

1. Connect the electrode’s reference signal -- braided

shield wire of coaxial cable (black insulated wire for GLI
electrode) -- to “REF” Terminal 10 on TB3.
2. Connect the electrode’s active signal -- center wire of

coaxial cable (clear insulated wire for GLI electrode) --
to “ACT” Terminal 1 on TB4.
3. Connect a jumper between “GND” Terminal 9 and

“REF” Terminal 10 on TB3.
4. Connect the electrode’s temperature element (typically

white and red insulated wires for GLI electrode) to
“TEMP” Terminals 2 and 3 on TB3, attaching either wire
to either terminal.
3.3 Conventional Some applications require that an external ground rod be

Combination Electrode used with the combination electrode. The electrode must be
with Ground Rod within 100 ft. (30 m) of the analyzer (985 ft./300 m for elec-
trode with preamp). See Figure 2-7 and directly connect the
electrode’s coaxial cable to the analyzer.
Connect the electrode and temperature element wires in the

same way as described in Section 3.2 -- except eliminate
the jumper connecting Terminals 9 and 10 on TB3. In-
stead, connect the ground rod wire to “GND” Terminal 9.
FIGURE 2-7
Connecting Conventional Combination Electrode with Ground Rod

3.4 Analog Outputs Two isolated analog outputs (1 and 2) are provided. Each
output can be set to be 0/4-20 mA, and assigned to repre-
sent the measured pH/ORP or temperature. The outputs
are isolated from the inputs and earth ground, but not
from each other. For output configuration details, see
PART THREE, Section 3.4.
☞ Wiring Tip! Use high quality, shielded instrumentation

cable for connecting the analog outputs. To protect the
output signal from EMI/RFI, connect cable shields to a
shield terminal on TB2.
Each 0/4-20 mA output can drive a load of up to 600 ohms.
• Output 1: Connect the load to Terminals 4 and 5 on TB5,

matching polarity as indicated.
• Output 2: Connect the load to Terminals 6 and 7 on TB5,

matching polarity as indicated.
☞ NOTE: When using the HART communication option, a

digital signal is encoded onto the 4-20 mA analog
Output 1 signal. In a HART point-to-point wiring
configuration, Output 1 remains available for normal
use. However, in a HART multi-drop wiring configu-
ration, Output 1 becomes dedicated to that function
and cannot be used. See PART THREE, Section 7
for more HART communication information.

3.5 Relay Outputs The analyzer is equipped with two electromechanical re-
lays. For relay setup details, see PART THREE, Section 3.5.
CAUTION:
DO NOT EXCEED THE CONTACT RATING FOR

EACH RELAY (5A 115/230 VAC). WHEN SWITCHING
LARGER CURRENTS, USE AN AUXILIARY RELAY
SWITCHED BY THE ANALYZER RELAY TO EXTEND
ANALYZER RELAY LIFE. WHEN USING RELAY
OUTPUTS, MAKE SURE THAT LINE POWER WIRING
CAN ADEQUATELY CONDUCT THE CURRENT DRAW
OF THE SWITCHED LOAD(S).
Two sets of SPDT relay outputs (Relays A and B) are pro-

vided at Terminals 8 through 13 on TB5. The relay outputs
are not powered. The line power used to power the ana-
lyzer may also be used to power control/alarm devices with
these relay contacts. Refer to Figure 2-8 for a general wir-
ing arrangement. Always check control wiring to insure that
line power will not be shorted by the relay switching action,
and that wiring conforms to local codes.
WARNING:
MAKE SURE LINE POWER IS NOT PRESENT WHILE

CONNECTING WIRES TO TB5 RELAY TERMINALS.
FIGURE 2-8
Connecting Control/Alarm Device(s) to Electromechanical Relay(s)

3.6 Line Power Refer to Figure 2-9, 2-10 or 2-11 and connect line power to
appropriate terminals on TB1 using the standard three-wire
connection arrangement. Use wiring practices which con-
form to local codes (example: National Electric Code
Handbook in the U.S.A.).
WARNING:
REMOVE LINE POWER WHILE CONNECTING LINE

POWER WIRES TO THE TB1 TERMINALS. ALSO, USE
ONLY THE STANDARD THREE-WIRE CONNECTION
ARRANGEMENT FOR SINGLE-PHASE LINE POWER
TO PREVENT AN UNSAFE CONDITION, AND TO
ENSURE PROPER ANALYZER OPERATION.
☞ NOTE: In all cases, connect the line power cable ground

wire (usually green) to the “ground symbol” terminal
on TB1.
The “115” and “230” voltage circuits are protected with in-
ternal, board-mounted slow-blow fuses.
☞ NOTE: For 230 volt split phase line power, be sure to con-
form to local codes with regard to fusing the 115
volt line connected to the “N” terminal.
FIGURE 2-9 FIGURE 2-10 FIGURE 2-11

Connecting 115 Volt Connecting 230 Volt Connecting 230 Volt
Single Phase Line Power Single Phase Line Power Split Phase Line Power
(90-130 VAC) (190-260 VAC) (190-260 VAC)

PART THREE - OPERATION SECTION 1 - USER INTERFACE
PART THREE - OPERATION
SECTION 1
USER INTERFACE
The user interface consists of a two-line LCD display and a

ÕÖ×
keypad with MENU, ENTER, ESC, , , , and keys. Ø
1.1 Display The backlit, high resolution display is factory-set for opti-
mum viewing contrast under all lighting conditions. By using
the keypad, you can display three types of screens:
• MEASURE Screens: The normal display mode shows
measured values. Pressing the orÕ Ökey sequentially
scrolls through the measured pH (or ORP), temperature,
analog Output 1 and 2 mA values, and the measured pH
(or ORP) and temperature.
• MENU Screens: These top-level and lower-level (sub-
menu) screens within the three main branches of the
menu tree are used to access edit/selection screens for
configuration. (EXIT screens at the end of each menu
branch enable you to move up one level in the menu tree
by pressing the ENTER key. This is functionally the same
as pressing the ESC key.)
• Edit/Selection Screens: These screens enter values/

choices to calibrate, configure, and test the analyzer.
1.2 Relay A and B Relay A and B red LED indicators light when their respec-
Indicators tive relay energizes. (When a relay overfeed timer has
“timed out,” the respective indicator blinks continuously until
the overfeed condition is resolved.)
1.3 Keypad The keypad enables you to move throughout the analyzer
menu tree. The keys and their related functions are:
1. MENU key: Pressing this key with the MEASURE
screen displayed shows the “MAIN MENU CALIBRATE”
screen. To display the CONFIGURE or TEST/MAINT
top-level main branch screen, press the Ø
key. Press-
ing the MENU key with a menu screen displayed
always shows the top-level screen in that branch.
(Pressing MENU key also “aborts” the procedure to
change values or selections.)

2. ENTER key: Pressing this key does two things: it dis-

plays submenu and edit/selection screens, and it enters
(saves) configuration values/selections.
3. ESC key: Pressing this key always takes the display up

one level in the menu tree. (Example: With any “MAIN
MENU” screen displayed, pressing the ESC key once
takes the display up one level to the MEASURE
screen.) This key can also “abort” the procedure to
change a value or selection.
4. Õ and Ö keys: Depending on the type of displayed

screen, these keys do the following:
• MEASURE Screen: Changes readout (in continuous
loop sequence) to show different measurements.
• Menu Screens: These keys are non-functional.
• Edit/Selection Screens: “Coarse” adjusts the
displayed numerical value.
5. × and Ø keys: Depending on the type of displayed

screen, these keys do the following:
• MEASURE Screen: These keys are non-functional.
• Menu Screens: Moves up or down respectively
between other same-level menu screens.
• Edit/Selection Screens: “Fine” adjusts the displayed
numerical value (holding key down changes value
faster), or moves up or down between choices.
FIGURE 3-1 Analyzer Keypad

1.4 MEASURE Screen The MEASURE screen is normally displayed. Pressing the
(normal display mode) MENU key temporarily replaces the MEASURE screen with
the top-level “MAIN MENU CALIBRATE” branch selection
screen. Using the keypad, you can then display other
screens to calibrate, configure or test the analyzer. If the
keypad is not used within 30 minutes, except during
calibration or while using specific analyzer test/main-
tenance functions, the display will automatically return
to the MEASURE screen. To display the MEASURE screen
at any time, press the MENU key once and then press the
ESC key once.
The MEASURE screen can show four different readout ver-

sions. To select between them, in continuous loop
sequence, press the Õ or Ö
key. These are examples of
the different versions:
Ö Ö
☞ NOTE: When the analyzer returns to its normal MEASURE

screen mode, the appearing readout is always the
version last selected.
Note that two of the MEASURE screen readout ex-

amples show “BASIN 1” notations on their top lines,
illustrating the analyzer notation feature. To create
your own notation, refer to PART THREE, Section
3.2, subheading “ENTER NOTE (top line of
MEASURE screen).”
If pure water temperature compensation was se-

lected (PART THREE, Section 3.2, subheading
“Select Pure H2O COMP”), the MEASURE screen
will show an asterisk after the pH reading to indi-
cate it is being applied.
When the measured value is beyond the analyzer measur-

ing range, a series of “ + ” or “ - ” screen symbols appear,
respectively indicating that the value is above or below
range.

PART THREE - OPERATION SECTION 2 - MENU STRUCTURE
SECTION 2
MENU STRUCTURE
The analyzer menu tree is divided into three main branches:

CALIBRATE, CONFIGURE, and TEST/MAINT. Each main
branch is structured similarly in layers with top-level
screens, related lower-level submenu screens and, in many
cases, sub-submenu screens.
Each layer contains an EXIT screen to return the display up

one level to the previous layer of screens.
☞ Menu Structure Tip! For operating convenience, the

layers within each main branch are organized with the
most frequently used function screens at their beginning,
rather than the function screens used for initial startup.
2.1 Displaying 1. With the MEASURE screen displayed, pressing the

Main Branch
Selection Screens MENU key always shows the
branch selection screen. (Pressing the MENU key with
any other type of screen displayed always returns the
display to the top of that respective menu branch.)
2. Press Øand ×
keys to select between the three
MAIN MENU branch selection screens (CALIBRATE,
CONFIGURE or TEST/MAINT), or the EXIT screen:
3. With the desired MAIN MENU branch selection screen

displayed, press ENTER key to display the first top-
level menu screen within that branch.

2.2 Displaying With the first top-level menu screen of the desired main
Top-level branch displayed, use the andØ ×
keys to scroll through
Menu Screens other top-level screens to access a desired screen.
The top-level menu screens for each main branch are:
Ð Ð Ð
SENSOR SET OUTPUT 1 STATUS
CAL OUTPUTS SET OUTPUT 2 HOLD OUTPUTS
EXIT SET RELAY A OVERFEED RESET
SET RELAY B OUTPUT 1
SET PASSCODE OUTPUT 2
SET °C OR °F RELAY A
LANGUAGE RELAY B
SENSOR ALARM LEDS
EXIT EPROM VERSION
SELECT SIM
SIM SENSOR
RESET CONFIGURE
RESET CALIBRATE
EXIT
☞ Menu Structure Tip! A menu screen with a horizontal

___
bar symbol ( ) at the start of its first line indicates there

___
___
___
is a related submenu or edit/selection screen.
A menu screen with a “ ” symbol at the start and a “ ” È

symbol at the end of its second line indicates that you
can select other screens within the same layer by
Ø
pressing the key. A “ ↕ ” symbol at the end of the sec-
ond line indicates that you can move up or down
between screens by respectively pressing the or × Ø
Ç
key. When a “ ” symbol appears, it indicates you have
reached the end of the screens in that layer. You can
select previous screens using the key. ×

2.3 Displaying After selecting a top-level menu screen, press the ENTER
Submenu Screens key to display a related submenu or edit/selection screen:
• Submenu Screens are usually linked to other related

same level screens. Pressing the Ø
key displays these
other related menu screens.
Example: With this submenu screen displayed:
pressing the Ø
key displays this related,
same-level submenu screen:
• Edit/Selection Screens always have a first line ending

with a “?”. Pressing the or Ø ×key changes the value/
choice enclosed by parenthesis (second line on screen).
Example: With this submenu screen displayed:
pressing the Ø key displays this related choice:
2.4 Adjusting Use arrow keys to edit/change the value/choice enclosed

Edit/Selection by parenthesis (examples shown above and below).
Screen Values
A choice can be changed by simply using the ×

and Ø
keys. Numerical values can be adjusted using the and Õ Ö
keys (“coarse” adjust), and ×
and Ø
keys (“fine” adjust).
The longer the key is pressed, the faster the number changes.
2.5 Entering (Storing) With the desired value/choice displayed, press the ENTER
Edit/Selection Screen key to enter (store) it into the non-volatile analyzer memory.
Values/Choices The previous screen will then re-appear.
☞ NOTE: You can always press the ESC key to abort saving
a new setting. The original setting will be retained.

PART THREE - OPERATION SECTION 3 - ANALYZER CONFIGURATION
SECTION 3
ANALYZER CONFIGURATION
☞ NOTE: When the passcode feature is enabled (Section

3.6), you must successfully enter the passcode
before attempting to enter a configuration setting.
3.1 Selecting LANGUAGE The analyzer is equipped to display operating screens in

to Operate Analyzer various languages such as English, French (Français),
German (Deutsche), Spanish (Español), and others. The
analyzer is factory-set for English. To change languages:
1. Press MENU key to display a “MAIN MENU” screen.
If the screen is not showing, use

Ø ×or key to display it.
3. Press Ø key until screen appears.
4. Press ENTER key to display . Use

Ø ×
and keys to view the language choices.
5. With the desired language displayed, press ENTER

key to enter this selection.
☞ NOTE: After a language is selected and entered, all

screens will be displayed in that language.
3.2 Configuring The analyzer must be configured to define the sensor used
Sensor Characteristics with it, and other related items such as display format,
desired buffer set for calibration, temperature element, input
signal filtering, pulse suppression, etc.
SELECT SENSOR Type 1. With the screen displayed, press
Ø key once to display .

3. Press ENTER key again to display a screen like
. Use Ø and × keys to view the

four choices:
• DIFF pH: Configures analyzer to use a
GLI Differential pH sensor.
• COMBINATION pH: Configures analyzer to use

a conventional combination pH electrode.
• DIFF ORP: Configures analyzer to use a

GLI Differential ORP sensor.
• COMB ORP: Configures analyzer to use a

conventional combination ORP electrode.
WARNING:
CHANGING THE SENSOR TYPE AUTOMATIC-

ALLY REPLACES ALL USER-ENTERED VALUES
WITH FACTORY-DEFAULT VALUES.
4. With the desired choice displayed, press ENTER key to

enter this selection.
Select When using the analyzer to measure ORP, this function

DISPLAY FORMAT is not provided. (The ORP display format is fixed to show
mV values as only whole numbers.) For pH measurement,
choose the MEASURE screen display format to be XX.X or
XX.XX. This format setting has no effect on edit/selection
screens, which always show pH values in a XX.XX format.
1. With the screen displayed, press
2. Press ENTER key to display a screen like
. Use Ø
and ×
keys to view both
choices (XX.XX or XX.X). With the desired choice dis-
played, press ENTER key to enter this selection.

SELECT BUFFER Set When using the analyzer to measure ORP, this function
for pH Calibration is not provided. For pH, configure the analyzer to use one
of these buffer sets for pH calibration:
• 4.00, 7.00, and 10.00
• DIN 19267 standard (1.09, 4.65, 6.79, 9.23, and 12.75)
☞ NOTE: When using buffers that are not included in either of

the analyzer buffer sets, disregard selecting the
buffer set. In this case, use only the “1 (or) 2 POINT
SAMPLE” method for calibration.
The analyzer automatically recognizes pH values from the

selected buffer set and uses its associated built-in table of
pH-versus-temperature values to improve measurement ac-
curacy. To select a buffer set:
. Use Ø
and ×
keys to view both
choices (4, 7, and 10 or DIN 19267). With the desired choice
displayed, press ENTER key to enter this selection.
Select When using the analyzer to measure ORP, this function

PURE H2O COMP (only is not provided. When measuring pH in solutions with the
for special applications) weakly dissociating electrolytes ammonia or morpholine,
built-in tables provide a correction factor for pure water
temperature compensation. This special compensation is
specifically for use in power plant applications. It adds an
associated temperature-dependent offset, from the selected
table, to the measured pH. If a custom compensation is re-
quired for pure water applications, a “user-defined” pH/°C
linear slope factor can be applied to the measured pH.
☞ NOTE: The selected pure water temperature compensation

is limited to 50°C. If the process temperature is
higher, the offset corresponding to 50°C is used.

. Use and Ø ×
keys to view the
choices (NONE, AMMONIA, MORPHOLINE or USER
DEFINED).

enter this selection. When “USER DEFINED” is se-
lected, you must set the specific pH/°C linear slope.
A. With the screen displayed,
press Ø key once to display .
B. Press ENTER key to display a screen like
. Use arrow keys to adjust the

displayed value to the desired slope, and press
ENTER key to enter the value.
☞ NOTE: The MEASURE screen will show an asterisk after

the pH reading to indicate pure water temperature
compensation was selected and is being applied.
SET ISO POINT This configuration setting only applies to GLI Differen-
(isopotential for special tial pH sensors that contain a special “standard cell”
Differential pH sensor) buffer. GLI Differential pH sensors normally contain 7.00
pH “standard cell” buffer, providing a theoretical output of
zero mV at exactly 7.00 pH. This relationship is called the
“isopotential.” A sensor with the normal 7.00 pH isopotential
provides (-) 59.9 mV per pH at process values higher than
7.00 pH and (+) 59.9 mV per pH at process values lower
than 7.00 pH. Special applications may require the sensor
to have a special isopotential such as 6.50 pH. For best ac-
curacy, set the analyzer to match the isopotential value of
the special GLI Differential pH sensor.
☞ NOTE: Changing the isopotential setting always requires

you to re-calibrate the analyzer. When using a con-
ventional combination electrode, the isopotential
setting is irrelevant and does not apply.


displayed value to match the sensor’s isopotential, and
press ENTER key to enter the value.
SET FILTER Time A time constant (in seconds) can be set to filter or “smooth
out” the sensor signal. A minimum value of “0 seconds” has
no smoothing effect. A maximum value of “60 seconds” pro-
vides maximum smoothing. Deciding what sensor signal
filter time to use is a compromise. The higher the filter time,
the longer the sensor signal response time will be to a
change in the actual process value.

displayed value to the desired filter time, and press
Select Sometimes an external interference may occasionally cause

PULSE SUPPRESS the measurement system to provide unstable readings.
(on/off) Common causes include entrained gas bubbles in the proc-
ess, and electromagnetic interference (EMI or “electrical
noise” pulses). The analyzer has a pulse suppression fea-
ture to counteract this condition and stabilize readings.
Example: Suppose the analyzer reading is steadily showing
7.3 pH, then suddenly jumps to 9.8 pH for a few seconds,
and returns to 7.3 pH. By turning on this feature, the ana-
lyzer will perceive this as a temporary upset, “suppressing”
most of this pulse change and providing a smoother meas-
urement reading.

. Use Ø
and ×
keys to view both
choices (OFF or ON). With the desired choice dis-
ENTER NOTE The top line of the MEASURE screen readouts that sepa-
(top line of rately show measurements are factory set to read “PH.”
MEASURE screen) This notation can be changed, for example, to “BASIN 1” to
tailor the analyzer MEASURE screen to the application. The
top line would then be “MEASURE BASIN 1.” The notation
is limited to eight characters which can be a combination of
capital letters A through Z, numbers 0 through 9, and
spaces.

Create the desired notation on the second line:
A. Starting with extreme left character position, use
× Ø
and keys to select the desired first character.
B. Press Ö key once to select the next character, and

use × and Ø keys to select its desired character.
C. Repeat procedure until desired notation is displayed.
3. Press ENTER key to enter the displayed notation.
Select When measuring pH, configure the analyzer for either

TEMP ELEMENT Type automatic temperature compensation (by defining the built-
in or external temperature element) or fixed MANUAL tem-
perature compensation. When using MANUAL you must
determine and enter a specific temperature. When using

the analyzer to measure ORP, this function only defines

the element used to measure temperature. ORP meas-
urement does not require temperature compensation
and is unaffected by the measured temperature.
☞ NOTE: When a temperature element type has been se-

lected but the element is not connected to the
analyzer, a “WARNING: CHECK STATUS” mes-
sage will appear. To prevent or clear this message,
connect the element or select “MANUAL.”
. Use Ø and × keys to view the

four choices:
• NTC300: Configures analyzer for use with an NTC
300 ohm thermistor temperature element (used in all
GLI Differential pH and ORP sensors except pure
water pH sensor system 6006P4-2000 which uses a
Pt 1000 RTD).
• PT1000: Configures analyzer for use with a
Pt 1000 RTD temperature element.
• PT100: Configures analyzer for use with a
Pt 100 RTD temperature element.
• MANUAL: Configures analyzer for fixed manual
temperature compensation -- for pH measurement
only -- when not using a temperature element.

enter this selection. When “MANUAL” is selected, you
must determine and set the fixed manual temperature
compensation value:
A. With the screen displayed,
press Ø key once to display .

B. Press ENTER key to display a screen like

displayed value to the desired fixed temperature,
and press ENTER key to enter the value.
3.3 SET °C OR °F The MEASURE screen can be set to display temperature

(temperature display values in °C or °F. In either case, the temperature display
format) format is always “XX.X.”
1. With the or
screen displayed, press ESC key twice to display the
screen.
2. Press × key -- not Ø key -- twice to display the
screen.
. Use and Ø ×
keys to view both
choices (°C or °F). With the desired choice displayed,
press ENTER key to enter this selection.
3.4 Configuring Analog The analyzer provides two isolated analog outputs (1 and
Outputs (1 and 2) 2). During calibration, the analog outputs can be held,
transferred to a preset mA value, or remain active. During
normal measurement operation, both analog outputs can be
held at their last measured values:
• For up to 30 minutes by selecting the “HOLD
OUTPUTS” line in the TEST/MAINT menu and
pressing the ENTER key.
• By an activated TIMER relay for its entered DURATION
and OFF DELAY time periods (1-999 seconds each).
The output state selected during calibration (HOLD, XFER

or ACTIVE) always takes precedence over an applied
TIMER relay hold. From the moment output hold is initiated
(during calibration or from TEST/MAINT menu), the elapsed

time INTERVAL or DURATION countdown for a TIMER re-

lay is temporarily suspended. Also, any TIMER relay
counting down DURATION time is turned off. When output
hold is released, a TIMER relay resumes its INTERVAL or
DURATION countdown from the suspended time. When a
TIMER relay is counting down DURATION time, both out-
puts are temporarily held until after the preset DURATION
time (and OFF DELAY time, if used) elapses.
☞ NOTE: When using the HART communication option, a

digital signal is encoded onto the 4-20 mA analog
Output 1 signal. In a HART SINGLE MODE wiring
configuration, Output 1 remains available for normal
use. However, in a HART MULTI-DROP wiring con-
figuration, Output 1 becomes dedicated to that
function and cannot be used. See PART THREE,
Section 7 for more HART communication information.
These instructions configure Output 1. Configure Out-

put 2 in the same way using its respective menu
screens.
SET PARAMETER Each output can be assigned to represent the SENSOR

(representation) (measured pH or ORP) or measured TEMPERATURE.
× key -- not Ø key -- until screen

appears.
. Use Ø
and ×
keys to view both
choices (SENSOR or TEMPERATURE). With the de-
sired choice displayed, press ENTER key to enter this
selection.
SET 0/4 mA and pH (or ORP) or temperature values can be set to define the
20 mA VALUES endpoints at which the minimum and maximum output val-
(range expand) ues are desired.

. Use arrow keys to set the dis-

played value at which 0/4 mA is desired, and press
3. After the screen re-appears, press

played value at which 20 mA is desired, and press
☞ NOTE: If the same values are set for 0/4 mA and 20 mA, the
output automatically goes to, and remains at, 20 mA.
SET TRANSFER Each analog output is normally active, responding to the

Value (mA) measured value of its assigned parameter. However, during
calibration, you can transfer (XFER) each output to a preset
value to operate a control element by an amount corre-
sponding to that value.
To set a mA transfer value for an analog output to suit your

application:

played value to the desired mA transfer value, and
press ENTER key to enter the value.

SET FILTER Time A time constant (in seconds) can be set to filter or “smooth
out” the output signal. A minimum value of “0 seconds” has
no smoothing effect. A maximum value of “60 seconds” pro-
vides maximum smoothing. Deciding what output filter time
to use is a compromise. The higher the filter time, the longer
the output signal response time will be to a change in the
measured value.

displayed value to the desired filter time, and press
Select SCALE 0 mA/ Each output can be set to be 0-20 mA or 4-20 mA.
4 mA (low endpoint)
. Use and Ø ×
keys to view both
choices (0mA or 4mA). With the desired choice dis-
3.5 Configuring Relays The analyzer is equipped with two electromechanical relays
(A and B) (A and B). Each relay can be set to function as a
CONTROL, ALARM, TIMER or STATUS relay. For details
on each relay function, see subsection “SET FUNCTION
Mode.”
During calibration, CONTROL and ALARM relays can be

held, transferred to preset on/off states, or remain active.
During normal measurement operation, CONTROL and
ALARM relays can be held in their present on/off states for

up to 30 minutes by selecting the “HOLD OUTPUTS” line in

the TEST/MAINT menu and pressing the ENTER key.
☞ NOTE: TIMER relays operate differently than CONTROL or

ALARM relays, and are affected differently. See the
TIMER relay description in the “SET FUNCTION
Mode” subsection for details.
These instructions configure Relay A. Configure Relay

B in the same way using its respective menu screens.
SET PARAMETER Each CONTROL or ALARM relay can be assigned to be

(representation) driven by the SENSOR (measured pH or ORP) or measured
TEMPERATURE.
☞ NOTE: Since TIMER and STATUS relays are driven by

other criteria, the parameter assigned to these re-
lays is not relevant and, therefore, disregarded.
ESC key once to display .
2. Press Ø key twice to display .
. Use Øand ×
keys to view both
choices (SENSOR or TEMPERATURE). With the de-
sired choice displayed, press ENTER key to enter this
selection.
SET FUNCTION Mode Each relay can be selected to function as a:

(alarm, control
• ALARM relay (with separate high and low alarm points
status or timer)
and deadbands) that operates in response to the
measured pH (or ORP) or temperature.
• CONTROL relay (with phasing, setpoint, deadband,
and overfeed timer) that operates in response to the
measured pH (or ORP) or temperature.

• STATUS relay that is not configurable. It is a dedicated

system diagnostic-only alarm relay that automatically
energizes when the “WARNING CHECK STATUS”
message flashes on the MEASURE screen. This occurs
when the analyzer detects a sensor or analyzer “fail”
diagnostic condition (see PART THREE, Section 5.1 for
details.)
• TIMER relay that is intended to control a GLI sensor
cleaning system (or equivalent) on a timed basis. A
TIMER relay activates after an entered INTERVAL time
(up to 999.9 minutes) expires. The TIMER relay re-
mains on for the entered DURATION time (1-999
seconds).
☞ NOTE: When a TIMER relay is counting down

DURATION time, both analog outputs and all
ALARM and CONTROL relays are automati-
cally “held” to ensure that connected devices
are not disrupted by the sensor cleaning upset
condition. An OFF DELAY time (1-999 sec-
onds) can be entered to define how long after
the TIMER relay turns off that outputs and re-
lays will remain held, providing time for the
sensor to stabilize after cleaning.
From the moment output hold is initiated (during cali-

bration or from TEST/MAINT menu), the elapsed time
INTERVAL or DURATION countdown for a TIMER relay
is temporarily suspended. Also, any TIMER relay
counting down DURATION time is turned off. When
output hold is released, a TIMER relay resumes its
INTERVAL or DURATION countdown from the sus-
pended time. When a TIMER relay is counting down
DURATION time, both analog outputs are temporarily
held until after the preset DURATION time (and OFF
DELAY time, if used) elapses.
. Use Ø
and ×
keys to view the
choices (ALARM, CONTROL, STATUS or TIMER).
With the desired choice displayed, press ENTER key to

SET TRANSFER Normally, each CONTROL or ALARM relay is active, re-

Mode (relay on or off) sponding to the measured value of its assigned parameter
(pH or ORP, or temperature). During calibration, however,
you can transfer (XFER) each relay to a preset on/off
transfer state to suit your application requirements:
. Use and Ø ×
keys to view both
choices (DE-ENERGIZED or ENERGIZED). With the
desired choice displayed, press ENTER key to enter
this selection.
ACTIVATION The group of configuration settings available to a relay is

(configuration values) dependent on its selected function mode (ALARM,
CONTROL or TIMER). Relays set for STATUS function
are not configurable. Table A describes all relay configu-
ration settings, categorized by relay function mode:
Table A -- RELAY CONFIGURATION SETTINGS

Setting Description
For ALARM Relay
Low Alarm Sets the value at which the relay will turn on in
response to decreasing measured value.
High Alarm Sets the value at which the relay will turn on in
response to increasing measured value.
Low Sets the range in which the relay remains on after the
Deadband measured value increases above the low alarm value.
High Sets the range in which the relay remains on after the
Deadband measured value decreases below the high alarm value.
Off Delay Sets a time (0-300 seconds) to delay the relay from
normally turning off.
On Delay Sets a time (0-300 seconds) to delay the relay from
normally turning on.
For CONTROL Relay
Phase A “high” phase assigns the relay setpoint to respond
to increasing measured value; conversely, a “low”
phase assigns the relay setpoint to respond to de-
creasing measured value.
Setpoint Sets the value at which the relay will turn on.
Deadband Sets the range in which the relay remains on after the
measured value decreases below the setpoint value
(high phase relay) or increases above the setpoint
value (low phase relay).

Table A -- RELAY CONFIGURATION SETTINGS -- (continued)

Setting Description
For CONTROL Relay (continued)
Overfeed Sets the time (0-999.9 min.) to limit how long the re-
Timer lay can remain “on.” For more details on overfeed
timer operation, see Part Three, Section 6.
Off Delay Sets a time (0-300 seconds) to delay the relay from
normally turning off.
On Delay Sets a time (0-300 seconds) to delay the relay from
normally turning on.
For TIMER Relay
Interval Sets a time (0-999.9 min.) to establish how long the
timer relay remains “off” before it turns on.
Duration Sets a time (0-999 seconds) to limit how long the
timer relay remains “on.”
Off Delay Sets a time (0-999 seconds) to establish how long after
the timer relay turns “off” that the analog outputs and
alarm and control relays remain “held.”
For STATUS Relay
No settings available -- status relay cannot be configured.
☞ NOTE: It is possible to enter values that always keep a re-

lay active or inactive. To avoid this, be sure that
“low” values are lower than “high” values.
When a relay is set for STATUS function, the

symbol at the start of the “ACTIVATION” line indi-
cates that this menu item is not available.
The “off delay” and “on delay” settings, available to

CONTROL or ALARM relays, may be beneficial in eliminat-
ing process “overshoot” when there are long process pipe
runs or delays in mixing.
To set relay configuration values (ACTIVATION):
2. Press ENTER key to display the first respective relay

function “ACTIVATION” screen setting.
3. Use the same basic keypad operations described in

previous setup procedures to enter the desired value
for the displayed relay activation setting.
4. Repeat this procedure for each relay activation setting.

3.6 SET PASSCODE The analyzer has a passcode feature to restrict access to
(feature enabled/ configuration and calibration settings to only authorized
disabled) personnel.
• DISABLED: With passcode feature disabled, all configu-

ration settings can be displayed and changed, and the
analyzer can be calibrated.
• ENABLED: With passcode feature enabled, all configu-

ration settings can be displayed -- but they cannot be
changed, and the CALIBRATE and TEST/MAINT menus
cannot be accessed without the passcode. When you at-
tempt to change a setting in the CONFIGURE menu by
pressing the ENTER key, a displayed notification re-
quests passcode entry. A valid passcode entry saves the
changed setting and returns the display to the “MAIN
MENU” branch selection screen. An incorrect passcode
entry causes the display to momentarily show an error
notification before returning to the “MAIN MENU” branch
selection screen. There is no limit on attempts to enter a
valid passcode.
The passcode is factory-set to “3 4 5 6.” It cannot be changed.
To enable or disable the passcode feature:

Ø or × key to display it.
4. Press ENTER key to display . Use

Ø and ×
keys to view both choices (DISABLED or
ENABLED). With the desired choice displayed, press
ENTER key to enter this selection.

3.7 Configuration Setting Table B lists all configuration settings and their entry ranges/
Summary choices and factory defaults, categorized by basic functions.
Table B -- ANALYZER CONFIGURATION SETTINGS (RANGES/CHOICES and DEFAULTS)
Displayed Screen Title Entry Range or Choices (where applicable) Factory Default Your Setting
LANGUAGE Setting
LANGUAGE? ENGLISH, FRENCH, GERMAN, SPANISH, etc. ENGLISH
SENSOR Settings
SELECT SENSOR? DIFF pH, COMBINATION pH, DIFF ORP or DIFF pH

COMB ORP
DISPLAY FORMAT? XX.XX pH or XX.X pH XX.XX pH
SELECT BUFFER? “4, 7, 10” or DIN 19267 “4, 7, 10”
PURE H2O COMP NONE, AMMONIA, MORPHOLINE or NONE
SELECT TYPE? USER DEFINED
SET ISO POINT? 2.00-10.00 pH 7.00 pH
SET FILTER? 0-60 seconds 0 seconds
PULSE SUPPRESS? OFF or ON OFF
ENTER NOTE? Enter up to eight characters to replace PH PH
TEMP ELE: SELECT TYPE? NTC300, PT1000, PT100 or MANUAL NTC300
TEMP ELE: SET MANUAL? 0.0-100.0°C 25.0°C
TEMPERATURE Display Setting
SET °C OR °F? °C or °F °C
OUTPUT Settings
SET PARAMETER? SENSOR or TEMPERATURE Output 1: SENSOR

Output 2: TEMPERATURE
SET 4mA VALUE? pH: -2.00 to +14.00 pH pH: 0.00 pH
ORP: -2100 to +2100 mV ORP: 0 mV
TEMP:-20.0 to +200.0°C or -4.0 to 392.0°F TEMP: 0.0°C or 32.0°F
SET 20mA VALUE? pH: -2.00 to +14.00 pH pH: 14.00 pH
ORP: -2100 to +2100 mV ORP: +2100 mV
SET TRANSFER? 0-20 mA or 4-20 mA All Outputs: 12 mA
SET FILTER? 0-60 seconds All Outputs: 0 seconds
SCALE 0mA/4mA? 0 mA or 4 mA All Outputs: 4 mA
RELAY Settings
Settings Common to ALARM and CONTROL Relays:
SET PARAMETER? SENSOR or TEMPERATURE Relay A: SENSOR

Relay B: TEMPERATURE
SET FUNCTION? ALARM, CONTROL, STATUS or TIMER All Relays: ALARM
(Table B continued on next page.)

Table B -- ANALYZER CONFIGURATION SETTINGS (RANGES/CHOICES and DEFAULTS -- continued)
Displayed Screen Title Entry Range or Choices (where applicable) Factory Default Your Setting
Settings Common to ALARM and CONTROL Relays (continued):
SET TRANSFER? DE-ENERGIZED or ENERGIZED All Relays: DE-ENERGIZED

OFF DELAY? 0-300 seconds All Relays: 0 seconds
ON DELAY? 0-300 seconds All Relays: 0 seconds
Settings for only ALARM Relays:
LOW ALARM? pH: -2.00 to +14.00 pH pH: 0.00 pH

ORP: -2100 to +2100 mV ORP: 0 mV
HIGH ALARM? pH: -2.00 to +14.00 pH pH: 14.00 pH
ORP: -2100 to +2100 mV ORP: +2000 mV
LOW DEADBAND? pH: 0-10% of range pH: 0.00 pH
ORP: 0-10% of range ORP: 0 mV
TEMP: 0-10% of range TEMP: 0.0°C or 0.0°F
HIGH DEADBAND? pH: 0-10% of range pH: 0.00 pH
Settings for only CONTROL Relays:
PHASE? HIGH or LOW Relays A and B: HIGH

SET SETPOINT? pH: -2.00 to +14.00 pH pH: 14.00 pH
ORP: -2100 to +2100 mV ORP: +2000 mV
DEADBAND? pH: 0-10% of range pH: 0.00 pH
OVERFEED TIMER? 0-999.9 minutes 0 minutes
Settings for only TIMER Relays:
INTERVAL? 0-999.9 minutes 5 minutes

DURATION? 0-999 seconds 5 seconds
OFF DELAY? 0-999 seconds 1 second
PASSCODE Setting
SET PASSCODE? DISABLED or ENABLED DISABLED
TEST/MAINT Simulation Function Settings
SELECT SIM? SENSOR or TEMPERATURE SENSOR

SIM SENSOR? pH: -2.00 to +14.00 pH Present measured value of
ORP: -2100 to +2100 mV sensor’s selected parameter
TEMP:-20.0 to +200.0°C or -4.0 to 392.0°F (pH, ORP or temperature)

PART THREE - OPERATION SECTION 4 - ANALYZER CALIBRATION
SECTION 4
ANALYZER CALIBRATION
4.1 Important Information Four methods are available for pH calibration (Section 4.2).
To calibrate ORP, use only the 1-POINT SAMPLE method
described in Section 4.3. The mA value for each analog
output can also be calibrated (Section 4.4).
Calibrate Periodically To maintain best measurement accuracy, periodically cali-

brate the analyzer. Performance of the pH or ORP sensor
slowly degrades over time, eventually causing inaccurate
readings. The time period between calibrations, and the
rate of system drift, can vary considerably with each appli-
cation and its specific conditions.
☞ Calibration Tip! Establish a maintenance program to

keep the sensor relatively clean and the analyzer cali-
brated. The daily, weekly or monthly intervals between
performing maintenance will be influenced by the char-
acteristics of the process solution, and can only be
determined by operating experience.
Temperature-corrected The analyzer is factory-calibrated for accurate temperature

pH Measurement measurement. It will provide pH readings that are automati-
cally corrected for temperature changes when the analyzer:
• Receives a temperature signal from a pH sensor that
has a built-in temperature element (all GLI Differential
sensors) or from a separate temperature element.
• Has been correctly set for the type of temperature
element being used for automatic compensation.

before attempting to calibrate the analyzer.
Also, an in-progress calibration can always be

aborted by pressing the ESC key. After the “ABORT:
YES?” screen appears, do one of the following:
• Press ENTER key to abort. After the “CONFIRM
ACTIVE?” screen appears, press ENTER key to
return the analog outputs and relays to their
active states (MEASURE screen appears).
× Ø
• Press or key to choose “ABORT: NO?” screen,
and press ENTER key to continue calibration.

☞ Calibration Tip! If a “CONFIRM FAILURE?” screen ap-

pears during calibration, press ENTER key to confirm.
Then, use × Ø
or key to select between “CAL: EXIT?”
or “CAL: REPEAT?” and do one of the following:
• With the “(CAL: EXIT)” screen selected, press ENTER
key. After the “CONFIRM ACTIVE?” screen appears,
press ENTER key to return analog outputs and relays
to their active states (MEASURE screen appears).
• With the “(CAL: REPEAT)” screen selected, press
ENTER key to repeat calibration of the point.
4.2 pH Calibration Based on convenience and your application requirements,

use one of the four methods provided for pH calibration.
CAUTION:
WHEN USING A NEW SENSOR OR REPLACING THE

SALT BRIDGE AND STANDARD CELL SOLUTION ON
AN EXISTING SENSOR, ALWAYS PERFORM A
“RESET CALIBRATE” USING THE TEST/MAINT
MENU (PART THREE, SECTION 5.11) BEFORE
CALIBRATING.
☞ NOTE: When calibrating a sensor for the first time, always

use a two-point method for best accuracy.
2 POINT BUFFER Method This recommended method requires two buffers, typically
pH 7 and pH 4. (pH 10 buffer is also readily available but is
not as stable, particularly at extreme temperatures.) This
method automatically recognizes buffers from the selected
buffer set. Therefore, you must use buffers that match
values in the buffer set (see PART THREE, Section 3.2,
subheading “SELECT BUFFER Set for pH Calibration” for
details.)
☞ NOTE: When using buffers that are not included in either of

the analyzer buffer sets, disregard this calibration
method. Instead, use only the “2 POINT SAMPLE”
calibration method.

1. Immerse the sensor in the first pH buffer (preferably

pH 7). Important: Allow the sensor and buffer tem-
peratures to equalize. Depending on their temperature
differences, this may take 30 minutes or more.

Ø × key to display it.
or

× Ø
Use or key to view the three states that the analog
outputs (and relays) can be in during calibration:
• HOLD OUTPUTS: Holds their present values.
• XFER OUTPUTS: Transfers to preset values.
• ACTIVE OUTPUTS: Responds to measured values.

6. With the sensor in the first buffer and the
screen displayed, press ENTER

key to confirm.
While the screen is displayed, the

analyzer waits for the pH and temperature signals to
stabilize, measures the buffer value, and automatically
calibrates this point.
Thereafter, a screen like appears

☞ NOTE: Any time the “PLEASE WAIT” screen appears

during calibration, you can manually complete
calibration of the point by pressing the ENTER
key. However, this is not recommended be-
cause the pH and temperature signals may not
be fully stabilized, resulting in a less accurate
calibration.

7. After the screen appears, remove

the sensor from the first buffer, rinse it with clean water,
and immerse it in the second buffer (typically 4 pH).
8. Press ENTER key to confirm this.

calibrates this point.

9. A “pH SLOPE XX.X mV/pH” screen appears, indicating

a slope value to measure sensor performance. The
slope should be between 54 and 62 mV/pH for optimal
sensor performance. Typically, as the sensor ages
and/or becomes dirty, its slope decreases. When the
slope is less than 54 mV/pH, clean the sensor to im-
prove its performance. If you are using a GLI
Differential sensor and the slope remains low, replace
the salt bridge and standard cell solution (see sensor
operating manual for details). If using a conventional
combination electrode, consider replacing it.
10. Press ENTER key to end calibration (“2 POINT

BUFFER: CONFIRM CAL OK?” screen appears).
12. Press ENTER key to display the active measurement

reading on the “2 POINT BUFFER: CONFIRM ACTIVE?”
output status screen. When the reading corresponds to
the actual typical process value, press ENTER key
again to return the analog outputs and relays to their
This completes “2 POINT BUFFER” calibration.

1 POINT BUFFER Method This method is similar to the 2 POINT BUFFER method ex-
cept that only one buffer is used to calibrate one point. This
method also automatically recognizes buffers from the
buffer set you selected. Therefore, you must use a buffer
that matches a value in the buffer set. (See PART THREE,
Section 3.2, subheading “SELECT BUFFER Set for pH
Calibration” for details.)
☞ NOTE: When using a buffer that is not included in either of

the analyzer buffer sets, disregard this calibration
method. Instead, use only the “1 POINT SAMPLE”
calibration method.
1. Immerse the sensor in the pH buffer. Important: Allow

the sensor and buffer temperatures to equalize. De-
pending on their temperature differences, this may take
30 minutes or more.

or
5. Press Ø key once to display .

Use × Ø
or key to view the three states that the analog
• ACTIVE OUTPUTS: Responds to measured value.

7. With the sensor in the buffer and the

key to confirm.


calibrates the point.

for 5 seconds to confirm calibration of the point.
☞ NOTE: Any time the “PLEASE WAIT” screen appears

during calibration, you can manually complete
calibration of the point by pressing the ENTER
key. However, this is not recommended be-
cause the pH and temperature signals may not
be fully stabilized, resulting in a less accurate
calibration.


BUFFER: CONFIRM CAL OK?” screen appears).

reading on the “1 POINT BUFFER: CONFIRM ACTIVE?”
This completes “1 POINT BUFFER” calibration.

2 POINT SAMPLE Method This method requires you to enter the known pH values of
two process samples (or two pH buffers). Determine sample
values using laboratory analysis or comparison readings.
1. Immerse the sensor in the first solution (sample or

buffer). Important: Allow the sensor and sample
temperatures to equalize. Depending on their tem-
perature differences, this may take 30 minutes or more.

Ø ×or key to display it.
5. Press Ø key twice to display .

× Ø

7. With the sensor in the first solution (sample or buffer)
and the screen displayed, press
ENTER key to confirm. This active

screen appears showing the measurement reading.
8. Wait for the reading to stabilize which may take up to

30 minutes. Then press ENTER key. The “PLEASE
WAIT” screen may appear if the reading is still too un-
stable. After the reading has stabilized, this static
screen appears showing the “last”

measured value.

9. Determine the pH value of the first solution. For a sam-

ple, use laboratory analysis or a calibrated portable pH
meter. (When using a pH buffer, refer to the table on
the buffer bottle to find the exact pH value correspond-
ing to the temperature of the buffer.)
10. With the static screen displayed,

use arrow keys to adjust the displayed value to exactly
match the known pH value of the first solution (sample
or buffer). Then press ENTER key to enter the value
and complete calibration of the first point.
11. After the screen appears, remove

the sensor from the first solution, and rinse it with clean
water.
12. Immerse the sensor in the second solution, and press



measured value.
14. Determine the pH value of the second solution.

match the known pH value of the second solution. Then
press ENTER key to enter the value, completing cali-
bration of the second point.




SAMPLE: CONFIRM CAL OK?” screen appears).

reading on the “2 POINT SAMPLE: CONFIRM ACTIVE?”
This completes “2 POINT SAMPLE” calibration.
1 POINT SAMPLE Method This method is similar to the 2 POINT SAMPLE method ex-
cept that only one sample (or buffer) is used to calibrate
one point. When using a sample, determine its pH value by
laboratory analysis or a comparison reading. Thereafter,
enter the known sample or buffer value.
1. Immerse the sensor in the sample (or buffer). Impor-

tant: Allow the sensor and sample temperatures to
equalize. Depending on their temperature differences,
this may take 30 minutes or more.

or

× Ø


With the desired screen displayed, press ENTER key

to enter this selection.
7. With the sensor in the sample (or buffer) and the
key to confirm. This active screen

appears showing the measurement reading.


measured value.
9. Determine the pH value of the sample using laboratory

analysis or a calibrated portable pH meter. (When using
a pH buffer, refer to the table on the buffer bottle to find
the exact pH value corresponding to the temperature of
the buffer.)

match the known pH value of the sample (or buffer).
Then press ENTER key to enter the value, completing
calibration of the point.




This completes “1 POINT SAMPLE” calibration.
4.3 ORP Calibration Calibrate for ORP measurement using only this “1 POINT
SAMPLE” method.
CAUTION:
WHEN USING A NEW SENSOR OR REPLACING THE
SALT BRIDGE AND STANDARD CELL SOLUTION ON
AN EXISTING SENSOR, ALWAYS PERFORM A
“RESET CALIBRATE” USING THE TEST/MAINT
MENU (PART THREE, SECTION 5.11) BEFORE
CALIBRATING.
☞ NOTE: A two-point calibration method is purposely ex-

cluded since it could provide bad results. Immersing
the sensor into one reference solution and then into
the other could contaminate electrochemical com-
ponents of the sensor.
This method requires you to enter the known mV value of a

sample (or reference solution). Determine the sample mV
value using laboratory analysis or a comparison reading.
1. Immerse the sensor in the sample (or reference solution).

or


× Ø
With the desired screen displayed, press ENTER key

to enter this selection.
6. With the sensor in the sample (or reference solution)
and the screen displayed, press

7. Wait for the reading to stabilize. Then press ENTER

key. The “PLEASE WAIT” screen may appear if the
reading is still too unstable. After the reading has stabi-
lized, this static screen appears

showing the “last” measured value.
8. If not using an ORP reference solution, determine the

mV value of the sample using laboratory analysis or a
calibrated portable ORP meter.

match the known mV value of the sample (or reference
solution). Then press ENTER key to enter the value,
completing calibration of the point.



the actual typical process value, press ENTER key to
return the analog outputs and relays to their active
states (MEASURE screen appears).
This completes ORP calibration.
4.4 Analog Outputs The analyzer analog outputs are factory-calibrated. How-
(1 and 2) Calibration ever, they can be re-calibrated at any time if desired. These
instructions calibrate Output 1. Calibrate Output 2 in the
same way using its respective menu screens.

before attempting to calibrate the analog outputs.
When an output is configured to be 0-20 mA, the

analyzer will calibrate the 4 mA and 20 mA values
(not the 0 mA value). Also, the analyzer adjustment
range for output values during calibration is ± 2 mA.

or
3. Press Ø key once to display .

. The displayed value is “counts” --

not mA -- that dynamically change when the output is
adjusted.
7. Use a calibrated digital multimeter to measure Output

1’s actual minimum value provided at Terminals 4 and 5
on TB5.
8. Use arrow keys to adjust Output 1’s minimum value to

read exactly “4.00 mA” on the digital multimeter -- not
the analyzer display, and press ENTER key to com-
plete calibration of the minimum endpoint value.
9. After the screen re-appears, press
. Once again, the displayed value

is “counts” -- not mA -- that dynamically change when
the output is adjusted.
11. Use a calibrated digital multimeter to measure Output

1’s actual maximum value.
12. Use arrow keys to adjust Output 1’s maximum value to

read exactly “20.00 mA” on the digital multimeter -- not
the analyzer display, and press ENTER key to com-
plete calibration of the maximum endpoint value.
This completes Output 1 calibration.

PART THREE - OPERATION SECTION 5 - TEST/MAINTENANCE
SECTION 5
TEST/MAINTENANCE
The analyzer has TEST/MAINT menu screens to:

• Check system status of analyzer, sensor, and relays,
including TIMER relay countdown.
• Hold analog outputs at their last measured values.
• Manually reset all relay overfeed timers at once.
• Provide analog output test signals to confirm operation
of connected devices.
• Test relay operation (energize or de-energize).
• Test front panel alarm LED operation (on or off).
• Identify analyzer EPROM version.
• Simulate a pH (or mV) or temperature signal to exercise
the measurement loop.
• Reset configuration -- not calibration -- values to defaults.
• Reset calibration -- not configuration -- values to defaults.
5.1 STATUS Checking The system diagnostic capabilities of the analyzer enable
(analyzer, sensor, you to check the operating status of the analyzer, sensor
and relays) (measurement and temperature signals), and relays. The
MEASURE screen will flash the “WARNING: CHECK
STATUS” message when a sensor or analyzer “fail” diag-
nostic condition has been detected. To determine the
condition causing the warning, display the “STATUS” screens:

or
3. Press ENTER key again to display “STATUS: ANALYZER

OK” screen. This screen confirms that the analyzer is
operating properly. If “FAIL” appears, it may mean:
• EPROM failure (data is not valid).
• Scaling card not present or not recognized.

• Analog-to-digital converter not responding.

• RAM failure.
• Internal serial communications failure.
4. Press ENTER key again to view the “STATUS:

SENSOR OK” screen. If “FAIL” appears, it indicates
that the sensor is inoperative or its signal is out of
range (more than +480 mV or less than -480 mV for pH;
more than +2100 mV or less than -2100 mV for ORP).
5. Press ENTER key again to view the “STATUS: TEMP

OK” screen. If “FAIL” appears, it indicates that the tem-
perature element in the sensor (or an external element)
is inoperative, disconnected or incorrectly wired.
6. With the “STATUS: TEMP OK” screen displayed, press

ENTER key once to view the “STATUS: RLY A” screen.
Press the ENTER key again to view the “STATUS: RLY
B” screen. Status indications can be:
Status Indication Meaning

Control Relay: Measured value exceeds setpoint.
ACTIVE Alarm Relay: Measured value exceeds low or
(Relay energized; high alarm point.
LED is on.)
Status Relay: Existing system diagnostic
condition has been detected.
Control Relay: Measured value does not
exceed setpoint.
INACTIVE
Alarm Relay: Measured value does not exceed
(Relay not energized; low or high alarm point.
LED is off.)
Status Relay: Analyzer has not detected system
diagnostic condition.
TIMEOUT Control Relay: Overfeed timer has timed out;

manually reset it.
(Relay not energized;
LED is blinking.) NOTE: TIMEOUT only applies to control relays.
COUNTING Control Relay: Overfeed timer is counting, but

has not timed out.
(Relay energized;
LED is on.) NOTE: COUNTING only applies to control relays.
TIME ON Timer Relay: Timer relay is on and counting down

duration time before turning off.
(Relay energized;
LED is on.) NOTE: TIME ON only applies to timer relays.
TIME OFF Timer Relay: Timer relay is off and counting down
interval time before turning on.
(Relay not energized;
LED is off.) NOTE: TIME OFF only applies to timer relays.
7. To end status checking, press ESC key or ENTER key (dis-

play returns to previous level of TEST/MAINT menu branch).

5.2 HOLD OUTPUTS The analyzer has a convenient feature to hold the analog
outputs at their last measured values for up to 30 minutes,
suspending operation of any connected devices.
2. Press ENTER key to immediately hold the analog

outputs (“HOLD OUTPUTS: ENTER TO RELEASE”
screen appears, acknowledging hold is applied).
☞ NOTE: If the keypad is not used within 30 minutes, the

analog outputs will automatically change back
to their active states and the display will return
to the MEASURE screen.
3. To release the hold at any time and return the analog

outputs back to their “active” states, press ENTER key
(display returns to previous level of TEST/MAINT menu
branch).
5.3 OVERFEED RESET When a relay overfeed timer “times out,” as indicated by its
(relay timers) blinking LED, the timer must be manually reset using TEST/
MAINT menu screens. The relay LED stops blinking after
reset. All overfeed timers are manually reset at once.
Ø key until screen appears.
2. Press ENTER key to display “OVERFEED RESET:

DONE” screen, acknowledging all relay overfeed timers
have been reset.
3. To return to the previous level of the TEST/MAINT

menu branch, press ESC key or ENTER key.

5.4 OUTPUT (1 and 2) The analyzer can provide analog output test signals of a
Analog Test Signals desired mA value to confirm operation of connected de-
vices. These instructions provide an Output 1 test
signal. Provide an Output 2 test signal in the same way
using its respective menu screens.
☞ NOTE: The mA test signal for Output 1 is now active.

Its value is shown on this screen.
3. Use arrow keys to adjust the displayed value to obtain

the desired mA test signal at Output 1 terminals.
4. To remove the output test signal and return to the pre-

vious level of the TEST/MAINT menu branch, press
ESC key or ENTER key.
5.5 RELAY (A and B) Relays A and B can be tested to confirm their operation.
Operating Test These instructions test Relay A. Test Relay B in the
same way using its respective menu screens.
☞ NOTE: The front panel relay LEDs will not operate during
this test.

Relay A should be energized. Confirm this by checking
its NO and NC relay output terminals with a continuity
meter.

3. × Ø
Press or key once to display .
Relay A should now be de-energized. Confirm this by
checking its NO and NC relay output terminals with a
continuity meter.
4. To end this test and return to the previous level of the

TEST/MAINT menu branch, press ESC key or ENTER
key.
5.6 ALARM LEDS Both front panel relay LEDs can be simultaneously tested.
Operating Test

Both front panel LEDs should continuously blink on and
off.
3. To end this test and return to the previous level of the

TEST/MAINT menu branch, press ESC key or ENTER
key.
5.7 EPROM VERSION You can check the version of EPROM used in the analyzer.
Checking
2. Press ENTER key to view the EPROM version screen.


5.8 SELECT SIM You can simulate a measured value to make the relays and
Measurement analog outputs respond accordingly. First, select the type of
simulated value using this subsection. Then, set the desired
simulation value following the steps in subsection 5.9.
2. Press ENTER key to display screen like
. Use Ø and × keys to view choices:

• SENSOR: Selects the simulated value to be a pH
(or ORP) value.
• TEMPERATURE: Selects the simulated value to be
a temperature value.

5.9 SIM SENSOR After selecting the type of simulated measurement (subsec-
Setting tion 5.8), set the desired simulation value.
☞ NOTE: Both analog output signals are now active.

They have a mA value that corresponds to the
measurement value shown on this screen. (The
relays, depending on their configured settings,
may also respond to this simulation value.)
3. Use arrow keys to adjust the displayed simulation

value to the desired value.
4. To remove the simulated output and return to the previ-

ous level of the TEST/MAINT menu branch, press ESC
or ENTER key.

5.10 RESET CONFIGURE You can conveniently reset all stored configuration settings
Values to Factory -- but not calibration settings -- (all at the same time) to
Defaults their factory-set defaults shown in Table B.
2. Press ENTER key to display the “RESET CONFIGURE:

ARE YOU SURE?” screen, asking if you really intend to
perform this extreme action. (To abort this procedure,
press ESC key now.)
3. Press ENTER key to reset all stored configuration set-

tings -- not calibration settings -- to factory defaults.
The “RESET CONFIGURE: DONE” screen appears,
acknowledging that reset has occurred.

5.11 RESET CALIBRATE You can conveniently reset all stored calibration settings --
Values to Factory but not configuration settings -- to factory-set defaults.
Defaults
2. Press ENTER key to display the “RESET CALIBRATE:

ARE YOU SURE?” screen, asking if you really intend to
perform this extreme action. (To abort this procedure,
press ESC key now.)
3. Press ENTER key to reset all stored calibration settings

-- not configuration settings -- to factory defaults. The
“RESET CALIBRATE: DONE” screen appears, ac-
knowledging that reset has occurred.


PART THREE - OPERATION SECTION 6 - RELAY OVERFEED TIMER FEATURE
SECTION 6
RELAY OVERFEED TIMER FEATURE
The useful relay overfeed timer feature, only available to a

CONTROL relay, is described in more detail in this section.
6.1 Why Use an Suppose that you configure a CONTROL relay with a high
Overfeed Timer phase to operate in response to increasing measured value.
The CONTROL relay will then turn on whenever the meas-
ured value exceeds its preset setpoint. When the measured
value decreases below the setpoint by an amount you pre-
set (the deadband setting), the relay will turn off. But what if
a damaged sensor or a process upset condition keeps the
measured value above the setpoint or deadband setting?
The control element (valve, pump, etc.) switched by that
relay would then continue to operate. Depending on the ap-
plication control scheme, this may excessively dispense
costly chemical additives or overly drain or divert the proc-
ess. Also, the control element itself could be damaged due
to excessive continuous or unusual operation such as a
pump that is running dry. The useful overfeed timer pre-
vents undesirable conditions like these from happening. It
restricts how long the relay and its connected control ele-
ment will remain on regardless of conditions.
6.2 Configuring Relay To set a relay overfeed timer, use its respective configura-
Overfeed Timers tion menu screen. The time you set to restrict how long the
relay stays on (0-999.9 minutes) should be just enough to
provide acceptable results. An excessive setting may waste
chemicals or the process itself. Initially, set this time as an
estimate. Then, by experimenting and observing the re-
sponse, periodically “fine tune” to optimize the setting.
6.3 Overfeed Timer When a CONTROL relay is on and its overfeed timer “times
“Timeout” Operation out,” its LED indicator will blink. This indicates that the relay
is now off and will remain off until you manually reset the
overfeed timer. After reset, the relay LED stops blinking.
(Both relay overfeed timers are reset simultaneously.)
6.4 Resetting Overfeed To manually reset both relay overfeed timers, please refer
Timers to PART THREE, Section 5.3.
6.5 Interactions with Other A relay overfeed timer can, and often will, interact with other
Analyzer Functions analyzer functions while those functions are in use. Table C
on the next page explains common overfeed timer interac-
tions.

PART THREE - OPERATION SECTION 6 - RELAY OVERFEED TIMER FEATURE
Table C -- RELAY OVERFEED TIMER INTERACTIONS

WITH OTHER ANALYZER FUNCTIONS
Function Conditions Resulting Action of Overfeed Timer
Manually Holding Relay Operation (when outputs are held at start of calibration)
Off relay held in “off” Overfeed timer Overfeed timer remains off. After you change back to
was off ACTIVE from the HOLD mode, the overfeed timer will remain off
until the measured value (or a value you simulate) causes the
relay to turn on.
On relay held in “on” Overfeed timer Overfeed timer continues its “count down” until it turns the relay
was counting off. If you release HOLD before the timer “times out,” the timer
continues its “count down” until it turns the relay off or the timer
automatically resets when the measured value (or a value you
simulate) causes the relay to turn off. If you release HOLD after
the timer has “timed out,” it must be manually reset (PART
THREE, Section 5.3).
On relay held in “on” Overfeed timer Overfeed timer remains off which keeps the relay turned off. You
was timed out must manually reset the timer (PART THREE, Section 5.3).
Manually Transferring Relay Operation (when outputs are transferred at start of calibration)
Off relay is Overfeed timer Overfeed timer starts its “count down” until it turns the relay off.
transferred to “on” was off After you change the “on” relay back to “off,” the overfeed timer
automatically resets.
On relay is Overfeed timer Overfeed timer automatically resets. After you change the “off”
transferred to “off” was counting relay back to “on,” the overfeed timer starts its “count down” until
it turns the relay off, or the timer automatically
On relay is Overfeed timer resets again when the measured value (or a value you
transferred to “off” was timed out simulate) causes the relay to turn off.
Manually Testing Relay Operation (using TEST/MAINT menu screens)
Off relay is Overfeed timer Overfeed timer starts its “count down” until it turns the relay off.
changed to “on” was off After you change the “on” relay back to “off,” the overfeed timer
On relay is Overfeed timer Overfeed timer automatically resets. After you change the “off”
changed to “off” was counting relay back to “on,” the overfeed timer starts its “count down” until
On relay is Overfeed timer resets again when the measured value (or a value you
changed to “off” was timed out simulate) causes the relay to turn off.
Operating a Relay By Simulating a Value (using TEST/MAINT menu screens)
Off relay is turned Overfeed timer Overfeed timer starts its “count down” until it turns the relay off.
“on” by simulated value was off After you change the “on” relay back to “off,” the overfeed timer
On relay is turned Overfeed timer Overfeed timer automatically resets. After you change the “off”
“off” by simulated value was counting relay back to “on,” the overfeed timer starts its “count down” until
On relay is turned Overfeed timer resets again when the measured value (or a value you
“off” by simulation value was timed out simulate) causes the relay to turn off.

PART FOUR - SERVICE AND MAINTENANCE SECTION 7 - HART OPTION
SECTION 7
HART OPTION
7.1 Introduction Your GLI analyzer may be equipped with the HART® Field
Communications Protocol option for two-way digital com-
munication. This option enables you to configure the
analyzer and retrieve its measured data by using:
• A hand-held terminal such as a HART Communicator
Model 275 (or other HART®-compatible configurator)
containing GLI Device Specific Command sets in its
non-volatile memory
• An IBM-compatible PC with appropriate HART® Field
Communications Protocol software
☞ NOTE: Any generic hand-held terminal can also communi-

cate with a GLI HART-equipped analyzer, with
limited operability, using HART Protocol Universal
Commands and/or Common Practice Commands.
The hand-held terminal or PC must be connected to the ana-

lyzer 4-20 mA analog Output 1 signal anywhere along the
circuit wiring. See subsections 7.3 or 7.4 for more details.
HART Information Reference Listings
To obtain complete information on the HART Field Commu-

nications Protocol, contact:
HART Communication Foundation
9390 Research Blvd, Suite II-250
Austin, Texas 78759 USA
Telephone: [512] 794-0369

Fax: [512] 794-8893
Website: www.hartcomm.org
For information on the HART Communicator Model 275,

contact:
Fisher-Rosemount Systems
12000 Portland Avenue South
Burnsville, Minnesota 55337-1535 USA
Headquarters: [612] 895-2000

Service: [800] 654-7768
Fax: [612] 895-2244

PART THREE - OPERATION SECTION 7 - HART OPTION
7.2 Analyzer Operating HART enables simultaneous analog and digital communi-
Modes for cation. The analyzer can be operated in a SINGLE MODE
HART Network or MULTI-DROP mode on the HART network. An analyzer
switch setting selects the mode.
When the analyzer is set to operate in the SINGLE (Point-

to-Point) MODE, as set by the factory, HART preserves the
integrity of the 4-20 mA analog Output 1 signal for normal
use while enabling two-way digital communication between
a single analyzer and querying device(s). The analog signal
represents the measured process value. The digital signal,
encoded onto the analog signal, can be used to:
• Perform all available analyzer functions (presently,
only when using a HART Communicator Model 275).
• Calibrate, configure and acquire all analyzer settings,
and retrieve analog output values and measured
process value(s).
• Assign device preferences such as a tag, descriptor,
message, and date field (for example, to show last
calibration date).
• Acquire device information such as analyzer model
number, identification number, distributor, etc.
• Acquire HART information including polling address
and number of required preambles.
Your HART-equipped “smart” GLI analyzer can also be se-

lected to operate in an all-digital MULTI-DROP mode. This
enables you to connect multiple analyzers -- all set for
MULTI-DROP operating mode -- to the querying device(s)
using a common 4-20 mA output cable, creating an efficient
multi-analyzer two-way digital communications network.
☞ NOTE: In the MULTI-DROP mode, the 4-20 mA analog

Output 1 signal of each analyzer becomes dedi-
cated only for network use and cannot be used as a
normal output.
Set for either SINGLE MODE or MULTI-DROP operation,

the GLI analyzer is always a “slave,” responding to com-
mands received from the “master.” The master can be a
hand-held terminal or an IBM-compatible computer with
HART-capable software (or software including GLI Device
Specific Command sets). The GLI analyzer never initiates a
command sequence, but always responds to commands
from the master. Up to two master devices may be

connected to each HART loop. Typically, the primary master

is a management system or a PC, while the secondary
master is usually a hand-held terminal.
☞ NOTE: All HART-equipped GLI analyzers are supplied with

their SINGLE MODE/MULTI-DROP switch set to
the SINGLE MODE position to preserve analog
Output 1 for normal use.
To set the analyzer operating mode for the HART network,

locate the SINGLE MODE/MULTI-DROP switch (Figure 3-2)
and set it to the desired mode:
• SM (up) position for SINGLE MODE
• MD (down) position for MULTI-DROP mode
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FIGURE 3-2 Location of SINGLE MODE/MULTI-DROP Switch

(HART-equipped analyzers only)
7.3 SINGLE MODE When the GLI analyzer is set to operate in the SINGLE
(Point-to-Point) (Point-to-Point) MODE on a HART network, the master(s) is
Wiring Arrangement intended to communicate with only a single analyzer. Refer
to Figure 3-3 and connect all devices, including up to two
masters, to the 4-20 mA analog Output 1 signal.
FIGURE 3-3 HART SINGLE MODE (Point-to-Point) Wiring Connections (for single analyzer)

7.4 MULTI-DROP When the GLI analyzer is set to operate in the MULTI-
Wiring Arrangement DROP mode on a HART network, the master(s) is intended
to communicate with multiple analyzers.
☞ NOTE: When analyzers are operated in the MULTI-DROP

mode, the 4-20 mA analog OUTPUT 1 signal of
each analyzer is dedicated only for network use --
not its normal use. (During startup, each analyzer is
assigned a non-zero polling address, causing its
Output 1 to automatically provide a constant 4 mA
signal.) Each analyzer’s analog OUTPUT 2, how-
ever, remains available for normal use.
1. Make sure the SINGLE MODE/MULTI-DROP switch of

each analyzer is set to the MD (down) position.
2. Refer to Figure 3-4 and connect the 4-20 mA analog

Output 1 signal of each analyzer in parallel on one
cable, matching polarity as shown.
3. Connect an appropriate-sized power supply in parallel

with the analog Output 1 signal, matching polarity as
shown.
4. Up to two masters can be connected to the 4-20 mA

analog Output 1 signal cable.
FIGURE 3-4 HART MULTI-DROP Wiring Connections (for multiple analyzer network)

7.5 HART Preferences Use a hand-held HART terminal or HART-capable PC to set

Setup HART preference information. When using a Model 275
HART Communicator to access preference menus, select
the “GLI SETUP” line in the MAIN MENU screen and press
the key to reveal this screen:
M33/53C: GLI
GLI SETUP
1 HART INFOsdd sdsdsds
2 DEVICE INFO
3 MASTER RESET
SAVE HOME
Use the “HART INFO” submenu to:

• Change the polling address used by the master to
identify a device (analyzer).
• View the number of preambles required by a device
(analyzer) from the master.
Changing 1. With the “GLI SETUP” top-level menu screen dis-

Polling Address played, select the “HART INFO” line and press key.
2. With the “HART INFO” submenu screen displayed, se-

lect the “Poll addr” line and press the key to display
its related screen.
3. Assign a polling address of “0” for one analyzer in a

point-to-point configuration, or 1 through 15 for two or
more analyzers in a multi-drop configuration. Use the
alphanumeric keys to directly select the number, or the
arrow keys to adjust the number digit by digit.
4. Press the F4 key to enter the polling address, and the

F2 key to send the polling address to the analyzer.
Viewing Number of The “Num req preams” information screen shows the num-
Required Preambles ber of preambles required by the analyzer from the master.
1. With the “GLI SETUP” top-level menu screen dis-

played, select the “HART INFO” line and press key.

2. With the “HART INFO” submenu screen displayed, se-

lect the “Num req preams” line and press the key to
display its related information screen.
3. Press the F4 key to return to the “HART INFO” sub-

menu screen.
7.6 Device Preferences Using a hand-held HART terminal or HART-capable PC, set
Setup device (analyzer) preference information.
When using a Model 275 HART Communicator, the

“DEVICE INFO” submenu enables you to:
• View the final assembly number of a device.

• View the model number of a device.
• View the manufacturer name of a device.
• Assign a tag associating a device with its installation.
• Assign a descriptor that is associated to a device.
• Assign a message that is associated to a device.
• Assign a user-defined date.
• View the identification number of a device.
• View the revision number(s) of a device.
Viewing Final The “Final asmbly num” information screen shows the final
Assembly Number assembly number of the analyzer.

played, select “DEVICE INFO” line and press key.
2. With the “DEVICE INFO” submenu screen displayed,

select the “Final asmbly num” line and press the key
to display its related information screen.
3. Press the F4 key to return to the “DEVICE INFO” sub-

menu screen.
Viewing The “Model” information screen shows the model number of

Model Number the analyzer.



select the “Model Type” line and press the key to

menu screen.
Viewing Manufacturer The “Manufacturer” information screen shows the company

that manufactured the analyzer.


select the “Manufacturer” line and press the key to

menu screen.
Assigning a Tag A tag is text that associates a device with its installation.
Though a tag can be used in any way, there are several
recommended uses. For example, the tag can be a unique
label for a facility that corresponds to a device label, such
as a facility drawing or a control system. The tag can also
be used as a type of data link layer address.


select the “Tag” line and press the key to display its
related screen.
3. Assign a tag. Use the alphanumeric keys to directly

create the text, or the arrow keys to adjust the text
character by character.
4. Press the F4 key to enter the tag, and the F2 key to

send the tag to the analyzer.

Assigning a Descriptor A descriptor is text that is associated to a device. It can be

used in any imaginable way.


select the “Descriptor” line and press the key to dis-
play its related screen.
3. Assign a descriptor. Use the alphanumeric keys to di-

rectly create the text, or the arrow keys to adjust the text
4. Press the F4 key to enter the descriptor, and the F2

key to send the descriptor to the analyzer.
Assigning a Message A message is text that is associated to a device. It can be

used in any imaginable way.


select the “Message” line and press the key to dis-
play its related screen.
3. Assign a message. Use the alphanumeric keys to di-

rectly create the text, or the arrow keys to adjust the text
4. Press the F4 key to enter the message, and the F2 key

to send the message to the analyzer.
Assigning The “Date” information screen shows a user-defined date

User-defined Date that can be used in any imaginable way.


select the “Date” line and press the key to display its
related information screen.

3. Assign a date.
4. Press the F4 key to enter the date, and the F2 key to

send the date to the analyzer.
Viewing The “Device id” information screen shows the number that
Identification (ID) uniquely identifies the analyzer. The ID number cannot be
changed by the communicator (master).


select the “Device id” line and press the key to dis-
play its related information screen.

menu screen.
Viewing Revisions The “DEVICE REVISION” line enables access to three revi-
sion level information screens:
• Universal Rev: Revision of the universal device
description that the analyzer conforms to.
• Fld Device Rev: Revision of the analyzer-specific
description that the analyzer conforms to.
• Software Rev: Revision of the software (firmware)
that is embedded in the analyzer.


select the “Device revision” line and press the key.
3. With the “DEVICE REVISION” sub-submenu screen

displayed, select the appropriate line and press the
key to display its related information screen.

menu screen.

7.7 “Master Reset” HART enables you to reset the analyzer to factory-default
Function values using the “GLI SETUP” menu of the master. The
execution of this command may take a relatively long time
to complete. Consequently, the analyzer cannot respond to
other commands until reset is complete.

played, select “MASTER RESET” line and press key.
2. After the “MASTER RESET” submenu screen appears,

select the “Yes” line.
3. Press the F4 key to execute master reset and to return

to the “GLI SETUP” top-level menu screen.
7.8 “Refresh” Function The “REFRESH” function enables you to initiate HART to re-
synchronize the master to the analyzer in case changes made
at the analyzer are not reflected by the hand-held terminal.
☞ NOTE: Since HART only performs housekeeping tasks

upon initialization, the “REFRESH” function need
only be performed once. However, it may be used
anytime thereafter to refresh the variables in the
master.
1. With the “MAIN MENU” top-level menu screen dis-

played, select “REFRESH” line and press key.
2. A “Please wait...” message will be displayed until the

master has finished retrieving variables from the ana-
lyzer. Thereafter, the display will be returned to the
“MAIN MENU” top-level screen.
7.9 Protocol Command The Universal Commands and some Common Practice
Set for PC commands inherent in the HART protocol can be used for
Programming limited operability. The Device Specific Command set for all
existing GLI analyzers is available on request for creating a
full-featured HART-capable program to run on an IBM-
compatible PC.

PART FOUR - SERVICE AND MAINTENANCE SECTION 1 - GENERAL INFORMATION
PART FOUR - SERVICE AND MAINTENANCE
SECTION 1
GENERAL INFORMATION
1.1 Inspecting Sensor If a measurement problem exists and you suspect the sen-
Cable sor cable, inspect it for physical damage. If an interconnect
cable is used, disconnect the cable at both ends (sensor
and analyzer) and, using an ohmmeter, check its wires for
continuity and internal shorts.
1.2 Replacing Fuse(s) The analyzer is equipped with two internal, board-mounted
fuses (80 and 100 mA type T slow-blow; 5 mm x 20 mm).
The fuses protect the 115 and 230 volt line power circuits.
WARNING:
DISCONNECT LINE POWER TO AVOID THE

POSSIBILITY OF ELECTRICAL SHOCK.
For Analyzers with Letter “A” Prefix Serial Number
1. After disconnecting line power, unplug all terminal con-

nectors from their terminal strips.
2. Using a flat-bladed knife or screwdriver, remove the

bezel. Start by prying the bezel from one of the front
panel corners as shown in Figure 4-1. (If the bezel
breaks do not be concerned. A new bezel is supplied
in the GLI fuse kit.)
FIGURE 4-1 Removing Analyzer Bezel

(only analyzers with letter “A” prefix serial number)

PART FOUR - SERVICE AND MAINTENANCE SECTION 1 - GENERAL INFORMATION
3. Slowly pull the analyzer (front panel and all connected

circuit boards) out of the case.
4. Locate the board-mounted fuses on the left circuit

board. Remove the blown fuse and replace it with a GLI
fuse (or equivalent). A GLI fuse kit (part number
1000G3315-102) for analyzers with letter “A” prefix se-
rial number includes 80 mA and 100 mA fuses,
replacement bezel, and new panel gasket.
5. Re-assemble the analyzer. Then plug all terminal con-

nectors back into their terminal strips.
For Analyzers with “No Letter ” Prefix Serial Number
1. After disconnecting line power, unplug all terminal con-

nectors from their terminal strips.
2. Remove the four screws attaching the back panel, and

remove the panel from the case.
3. Locate the board-mounted fuses on the left circuit

board. Remove the blown fuse and replace it with a GLI
fuse (or equivalent). A GLI fuse kit (part number
1000G3315-101) for analyzers with “no letter” prefix se-
rial number includes 80 mA and 100 mA fuses.
4. Re-assemble the analyzer. Then plug all terminal con-

nectors back into their terminal strips.
1.3 Replacing Relays The analyzer relays are soldered into a complex, multi-
layered circuit board. To avoid the possibility of damaging
this board while attempting to replace a relay, simply return
the complete analyzer to the GLI Customer Service Dept. or
your local factory-authorized service organization for relay
replacement.

PART FOUR - SERVICE AND MAINTENANCE SECTION 2 - PRESERVING MEASUREMENT ACCURACY
SECTION 2
PRESERVING MEASUREMENT ACCURACY
2.1 Keeping Sensor Clean To maintain measurement accuracy, periodically clean the
sensor. Operating experience will help you determine the
intervals between cleanings (days, weeks, or months). Use
the recommended cleaning procedure described in the GLI
sensor operating manual.
2.2 Keeping Analyzer Depending on application circumstances, periodically cali-

Calibrated brate the analyzer to maintain measurement accuracy.
☞ Maintenance Tip! Upon startup, frequently check the

system until operating experience can determine the
optimum time between calibrations that provides accept-
able measurement results.
• pH: Calibrate using one of the methods described in

• ORP: Calibrate using only the method described in
Calibrating with old, contaminated, or diluted pH buffers may

cause measurement errors. Do not reuse buffers. Never
pour the portion of buffer used for calibration back into the
buffer bottle -- always discard it. Note that the pH value of a
buffer changes slightly as its temperature changes. (Always
refer to the pH value-versus-temperature table on the buffer
bottle.) Therefore, always allow the temperatures of the
sensor and buffer to equalize while calibrating.
2.3 Avoiding Electrical Recommendation: Do not run the sensor cable (and inter-
Interference connect cable, if used) in the same conduit with AC or DC
power wiring. Also, connect cable shielding as recom-
mended (PART TWO, Section 3.1, 3.2 or 3.3).
☞ Maintenance Tip! Excess cable should not be coiled

near motors or other equipment that may generate
electrical or magnetic fields. Cut cables to proper length
during installation to avoid unnecessary inductive pickup
(“electrical noise” may interfere with sensor signal).

PART FOUR - SERVICE AND MAINTENANCE SECTION 3 - TROUBLESHOOTING
SECTION 3
TROUBLESHOOTING
3.1 Ground Loops The analyzer may be affected by a “ground loop” problem
(two or more electrically grounded points at different poten-
tials).
Symptoms Indicating a Possible Ground Loop
• Analyzer reading is offset from the actual value by a

consistent amount, or ....
• Analyzer reading is frozen on one value, or ....
• Analyzer reading is “off scale” (upscale or downscale).
Although the source of a ground loop is difficult to deter-

mine, there are several common causes.
Common Causes of a Ground Loop
• Components, such as recorders or computers, are

connected to non-isolated analog outputs.
• Not using shielded cabling or failure to properly connect
all cable shields.
• Moisture or corrosion in a junction box.
Determining if The following simple test can help to determine if there is a

Ground Loop Exists ground loop:
1. With the pH (or ORP) MEASURE screen displayed, put

the sensor in a non-conductive container (plastic or
glass) filled with a pH buffer (or ORP reference solu-
tion) of known value. Note the analyzer reading for this
solution.
2. Connect one end of a wire to a known earth ground,

such as the analyzer ground terminal on TB1 or a metal
water pipe. Place the other end of this wire into the
buffer next to the sensor.
3. Note the analyzer reading now and compare it with the

reading taken in step 1. If the reading changed, a
ground loop exists.

Finding Source Sometimes the source of a ground loop is easy to find, but it
of Ground Loop usually takes an organized approach to isolate the problem.
☞ Troubleshooting Tip! Use a systematic troubleshooting

method. If possible, start by grounding all shields and
electrical grounds at one stable point. One at a time, turn
off all pumps, motors and switches that are in contact
with the process. Each time you do this, check if the
ground loop still exists. Since the process media being
measured is electrically conductive, the source of the
ground loop may not be readily apparent.
3.2 Isolating Measuring When experiencing problems, try to determine the primary
System Problem measurement system component causing the problem (sen-
sor, analyzer, or interconnect cable, if used):
Checking 1. Verify that line power exists at the appropriate analyzer

Electrical Connections TB1 terminals.
2. Check all analyzer cable connections to ensure they
are properly connected.
Verifying To verify sensor operation, refer to the procedure in the

Sensor Operation troubleshooting section of the sensor operating manual.
Verifying WARNING:
Analyzer Operation
DISCONNECT LINE POWER TO AVOID THE
POSSIBILITY OF ELECTRICAL SHOCK.
1. After disconnecting line power from the analyzer, dis-

connect the sensor.
2. Depending on the type of sensor, refer to the appropri-
ate category below and follow the steps to simulate a
pH (or ORP) input signal and a temperature signal:
For GLI Differential Technique Sensor
A. Connect a jumper between Terminal 6 (black) and

Terminal 8 (green) on TB3.

B. Connect a millivolt generator (or a jumper, if gen-

erator is not available) between Terminal 8 (green)
on TB3 and Terminal 1 (red) on TB4, with the (+)
lead on Terminal 1 of TB4.
C. Connect a 1% tolerance, 301 ohm resistor between

Terminal 4 (yellow) and Terminal 8 (green) on TB3.
D. Make sure the analyzer is configured for a 300 ohm

NTC temperature element (PART THREE, Section
3.2, subheading “Select TEMP ELEMENT Type”).
For Conventional Combination Electrode
A. Connect a jumper between Terminal 9 (ground) and

Terminal 10 (reference) on TB3.
B. Connect a millivolt generator (or a jumper, if gen-

erator is not available) between Terminal 9
(ground) on TB3 and Terminal 1 (active) on TB4,
with the (+) lead on Terminal 1 of TB4.
C. Connect a 1% tolerance, 1000 ohm resistor be-

tween Terminal 2 and Terminal 3 on TB3.
D. Make sure the analyzer is configured for a Pt 1000

temperature element (PART THREE, Section 3.2,
subheading “Select TEMP ELEMENT Type”).
3. Reconnect line power to the analyzer.
WARNING:
LINE POWER IS PRESENT. BE CAREFUL TO

AVOID ELECTRICAL SHOCK.
4. Set millivolt generator to provide each of the following

outputs, checking the analyzer MEASURE screen each
time for these corresponding pH (or mV) readings:
Generator Output Corresponding Analyzer Reading
For pH For ORP
Zero mV 7 pH (approximately) 0 mV
(-)175 mV 10 pH (approximately) (-)175 mV
(+)175 mV 4 pH (approximately) (+)175 mV
When Using Jumper Only (not generator)

---- 7 pH (approximately) 0 mV

5. Change the MEASURE screen to show temperature:

For a GLI Differential Technique sensor, the
temperature value should be approximately “25°C.”
For a conventional combination electrode, the
temperature value should be approximately “0°C.”
If these readings are achieved, the analyzer is operating

properly, but the sensor or interconnect cable (if used) may
be inoperative. If you cannot get these readings, the ana-
lyzer is probably inoperative.
Verifying Interconnect WARNING:

Cable Integrity
LINE POWER IS PRESENT. BE CAREFUL TO AVOID
ELECTRICAL SHOCK.
1. After disconnecting line power, remove the millivolt

generator, temperature simulation resistor, and the
jumper from the analyzer’s TB1 terminals.
2. Reconnect the sensor directly to the analyzer (pur-

posely bypassing the interconnect cable and junction
box, if used).
3. Reconnect line power to the analyzer.
WARNING:
LINE POWER IS PRESENT. BE CAREFUL TO

AVOID ELECTRICAL SHOCK.
4. Use a two-point method to calibrate the analyzer. (For

ORP measurement, use only the “1 POINT SAMPLE”
method described in PART THREE, Section 4.3.) If
calibration was:
• Successful: The analyzer and sensor are
operating properly, but interconnect cable is proba-
bly faulty.
• Unsuccessful: The sensor is probably inoperative.

PART FOUR - SERVICE AND MAINTENANCE SECTION 4 - ANALYZER REPAIR/RETURN
SECTION 4
ANALYZER REPAIR/RETURN
4.1 Customer Assistance If you need assistance in troubleshooting or repair service,

please contact your local GLI representative, or the GLI
Customer Service Department at:
GLI International, Inc. Phone: [800] 543-8907

9020 West Dean Road Fax: [414] 355-8346
Milwaukee, WI 53224 E-mail: [email protected]
 GLI CUSTOMER SERVICE DEPARTMENT HOURS 

Eastern Central Mountain Pacific
Std. Time Std. Time Std. Time Std. Time
Monday 8:30 a.m. 7:30 a.m. 6:30 a.m. 5:30 a.m.
through to to to to
Thursday 5:30 p.m. 4:30 p.m. 3:30 p.m. 2:30 p.m.
8:30 a.m. 7:30 a.m. 6:30 a.m. 5:30 a.m.
Friday to to to to
4:00 p.m. 3:00 p.m. 2:00 p.m. 1:00 p.m.
4.2 Repair/Return Policy Call the GLI Customer Service Dept. before returning an
analyzer for repair. Many problems can be diagnosed and
resolved over the telephone. GLI will issue a Return Mate-
rial Authorization (RMA) number if it is necessary that the
analyzer be returned for repair. All returned analyzers
must be freight prepaid and include:
1. A clearly written description of the malfunction.

2. Name of person to contact and the phone number
where they can be reached.
3. Proper return address to ship analyzer back. Include
preferred shipping method (UPS, Federal Express, etc.)
if applicable.
4. A purchase order if analyzer(s) is out of warranty to
cover costs of repair.
☞ NOTE: If the analyzer is damaged during return shipment

because of inadequate packaging, the customer is
responsible for any resulting repair costs.
(Recommendation: Use the original GLI shipping
carton or an equivalent.)
Also, GLI will not accept analyzers returned for re-

pair or replacement unless they are thoroughly
cleaned and all process material is removed.

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OPERATING MANUAL

(Panel-mount 1/4 DIN style;

Worldwide Headquarters and Sales: Represented By:

Rev. 7-701 1 Model P33 pH/ORP Analyzer (panel-mount 1/4 DIN)

Model P33 pH/ORP Analyzer (panel-mount 1/4 DIN) 2 Rev. 7-701

Please read and observe the following:

1) The analyzer appears visibly damaged.

A WARNING LOOKS LIKE THIS. IT WARNS YOU OF THE POTENTIAL

A CAUTION LOOKS LIKE THIS. IT ALERTS YOU TO POSSIBLE

☞ NOTE: A note looks like this. It alerts you to important operating

Rev. 7-701 3 Model P33 pH/ORP Analyzer (panel-mount 1/4 DIN)

This symbol, which appears on the analyzer POWER terminal block

This symbol means that there is alternating current present and

Model P33 pH/ORP Analyzer (panel-mount 1/4 DIN) 4 Rev. 7-701

A. CONNECTING SENSOR/CONFIGURING SENSOR TYPE AND TEMPERATURE ELEMENT

2. The analyzer is factory-set to use a GLI Differential Technique pH sensor. To use a

B. CONNECTING LINE POWER

C. CONFIGURING BUFFER TYPE/CALIBRATING THE ANALYZER

(continued on next page)

Rev. 7-701 5 Model P33 pH/ORP Analyzer (panel-mount 1/4 DIN)

3. Press MENU key to display a “MAIN MENU” screen. If the screen is

4. Press ENTER key to display .

5. Press ENTER key again to display .

6. Press ENTER key again to display .

Model P33 pH/ORP Analyzer (panel-mount 1/4 DIN) 6 Rev. 7-701

13. Re-install the sensor into the process.

D. COMPLETING ANALYZER CONFIGURATION

Rev. 7-701 7 Model P33 pH/ORP Analyzer (panel-mount 1/4 DIN)

PART ONE - INTRODUCTION

SECTION 1 GENERAL INFORMATION

PART TWO - INSTALLATION

SECTION 1 UNPACKING ................................................................................................. 20

SECTION 2 MECHANICAL REQUIREMENTS

SECTION 3 ELECTRICAL CONNECTIONS

PART THREE - OPERATION

SECTION 1 USER INTERFACE

SECTION 2 MENU STRUCTURE

Rev. 7-701 9 Model P33 pH/ORP Analyzer (panel-mount 1/4 DIN)

SECTION 3 ANALYZER CONFIGURATION

SECTION 4 ANALYZER CALIBRATION

Model P33 pH/ORP Analyzer (panel-mount 1/4 DIN) 10 Rev. 7-701

SECTION 6 RELAY OVERFEED TIMER FEATURE

SECTION 7 HART OPTION

Rev. 7-701 11 Model P33 pH/ORP Analyzer (panel-mount 1/4 DIN)

PART FOUR - SERVICE AND MAINTENANCE

SECTION 1 GENERAL INFORMATION

SECTION 2 PRESERVING MEASUREMENT ACCURACY

SECTION 4 ANALYZER REPAIR/RETURN

Model P33 pH/ORP Analyzer (panel-mount 1/4 DIN) 12 Rev. 7-701

Figure 1-1 EMI/RFI Immunity Diagram..............................................................................................17

Table A Relay Configuration Settings.......................................................................................48-49

Rev. 7-701 13 Model P33 pH/ORP Analyzer (panel-mount 1/4 DIN)

PART ONE - INTRODUCTION

1.1 Capability Highlights

Parameter values can be entered to define the endpoints at

Rev. 7-701 15 Model P33 pH/ORP Analyzer (panel-mount 1/4 DIN)

During calibration, both analog outputs can be selected to:

Relays The analyzer has two electromechanical relays with SPDT

☞ NOTE: Since TIMER and STATUS relays are driven by

See PART THREE, Section 3.5 for relay setup details.

',)) &20% 7%