Nabl Electrical Testing
Nabl Electrical Testing
Nabl Electrical Testing
10
Sl Title Page
Amendment Sheet 1
Contents 2
1. Introduction 3
2. Scope of Document 4
3. References 5
4. Classification of Tests 6
5. Scope of Accreditation 8
6. Grant of Accreditation 10
7. Management Requirement 11
8. Technical Requirement 12
9. Safety 16
In the broad field of Electrical Engineering, various equipment and systems are used to
cater to the application for Electrical power generation, transmission, distribution, control,
instrumentation, Communication and domestic application. Each one of the products/
equipment requires a wide variety of tests and hence a need of specialized testing
facility.
The field of Electrical Testing covers tests of an essentially electrical nature performed
on instruments, equipment, appliances, components and materials.
This document sets out the specific criteria requirements for an electrical testing
laboratory, in addition to the general requirements of ISO/ IEC 17025: 2005. The
document also guides the laboratory to write the Scope of Accreditation. Instrument
accuracy limits for various parameters and ranges have been indicated. Also various
tests where the laboratories can participate in Proficiency Testing have been listed.
4. NABL 130 Specific Criteria for Site Testing and Site Calibration
Laboratories
10. NABL 161 Guide for Internal Audit Review and Quality Controls
14. NABL 216 Policies and Procedures for Dealing with Adverse
Decisions
The field of Electrical testing can broadly be classified into following groups of Products &
Test facility areas:
Group of Products
1. Switchgear equipment
2. Rotating electrical machines
3. Transformers and Reactors
4. Transmission line equipment and accessories
5. Cables and accessories
6. Power Capacitors
7. Lamps, Luminaries and accessories
8. Wiring accessories
9. Domestic Electrical appliances
10. Power Stabilisers and UPS - Stabilised Power Supplies
- Uninterrupted Power Systems
- Servo Operated AC Voltage Stabilisers
11. Batteries
12. Power system protection relays
13. Measuring instruments - Electrical and Electronic Instruments and Transducers
- Electrical and Electronic (Static) Energy Meters
14. Electrical materials - Solid Insulating material
- Liquid dielectric materials
- Magnetic materials
- Conductors
Test Facilities
The laboratories can indicate their scope of accreditation either product-wise or test
facility-wise depending upon their requirement (please refer Annexure I).
For the Product wise classification, there are two tables in each group. Table 1 gives the
products, alongwith reference to national standard (IS) and international standard (IEC).
In the absence of IS/ IEC standards, other international standards such as ASTM, ANSI,
BS, VDE etc. have been referred. Wherever the year of the standard is mentioned the
laboratory shall ensure to specify the latest amendments/ revisions based on testing
facilities. Table 2 gives the list of tests for the products listed in Table 1.
In the Test Facility wise classification, there is only one table – Table 3. It gives the list of
tests which are performed on a wide range of equipment. These have been grouped
Test Facility wise e.g. High voltage, EMI/ EMC testing etc.
When laboratory prepares an application for accreditation, the laboratory may refer
Table 2/ Table 3 for tests and select products from Table 1 and give the range and
accuracy of the test performed. The contents of the tables given in the document may
not be exhaustive. The laboratory is free to add tests/ products and standards not listed
in the tables. The final scope of accreditation applied for, shall be prepared in the format
as given in Annexure II.
The accreditation is accorded to a laboratory for the entire test facilities or to a part of
facilities.
Accreditation does not constitute a blanket approval for all activities of the laboratory.
The groups of test are an arbitrary subdivision of the potential range of activities involved
in electrical testing on the basis of the type of measurements being made, the scientific
disciplines involved and the techniques employed. It is therefore possible for a particular
test or technique to be included under several groups of test. These groups and
subgroups do not however, constitute any restriction on the work which a laboratory can
perform but provide a convenient means of expressing an accredited laboratory’s
capabilities.
When the facility is accredited for testing of one product and it is required to test another
product where the same facility can be used, the laboratory can perform the test and
issue test report. However this test will need to be evaluated by NABL during
subsequent surveillance so that the scope can be appropriately amended.
The following specific Management requirements, in addition to ISO/ IEC 17025: 2005
are listed below:
1. Review of request, tenders and contracts (clause 4.4 of ISO/ IEC 17025: 2005)
Client may be requested to extend technical help for mounting, fixing, assembling of test
object/ fixture for a particular test such as short-circuit test, impulse test, high voltage
test etc. if laboratory desires for the same.
The laboratories are required to keep records of the request, tender and contract
documents.
In case testing laboratory sub-contracts any part of testing, this work shall be placed with
another NABL accredited laboratory only, complying with the requirements of ISO/ IEC
17025: 2005.
The following specific Technical requirements, in addition to ISO/ IEC 17025: 2005 are
listed below:
General Requirements
a. Authorised signatory: Authorized signatory should fulfill either of the following
requirements:
Special requirements for High Voltage (>35 kV, refer IEC 60038:1983) Testing &
Short Circuit Testing
All persons of the laboratory shall be aware of electrical installations within the laboratory
premises; electrical clearances required during testing and the safety norms to be
observed during testing. They shall also have knowledge about the safety rules and
instructions, use of first-aid-kits, fire-fighting equipment and other safety devices.
2. Accommodation and Environmental Conditions (clause 5.3 of ISO/ IEC 17025: 2005)
General Requirements
The accommodation and environmental conditions in the laboratory will vary depending
on the nature of electrical testing and as per requirements of relevant standards.
For sensitive measurements such as High Voltage, Partial Discharge (PD), Radio
Interference Voltage (RIV), Short Circuit etc. where required, the incoming main supply
to the control room shall be stabilized, spike free and filtered.
The laboratory shall have independent and isolated earthing to avoid electrical shocks to
the operating personnel and damage to test equipment due to other electrical operations
in the vicinity. The earth resistance of the laboratory shall be less than 2 ohm as per IS
3043: 1987 and for high voltage laboratory shall preferably be less than 1 ohm.
For high voltage laboratories, the test hall shall have appropriate dimensions to perform
electrical testing as per relevant standards, without causing external flashovers to
laboratory walls, other test equipment and earthed structures.
The test area, where required shall be a doubly shielded cage enclosure in order to
eliminate interference from high frequency electrical signals emanating from local Radio
Station/Police wireless sets etc.
The laboratory shall preferably have single point earthing for impulse, partial discharge
and other sensitive measurements/ testing etc.
The calibration interval shall be justified based on previous information if it is more than
12 months. For guidance refer ISO 10012.
Whenever the accuracy of measuring equipment is not mentioned in the relevant IS/
equivalent International Standards, the minimum accuracies as mentioned in Annexure
IV may be ensured.
Electrical testing laboratories shall follow Indian Electricity Rules and any Regulatory
requirements of the Central and State Government, for safety. If there is a contradiction
between ISO/ IEC 17025: 2005 and the regulatory requirements, the regulatory
requirements will supersede.
The laboratory layout shall be in such a way as to provide adequate working space at
each work center to enable unrestricted movement during working.
Earth resistance of the test area shall be less than 2 ohms as per IS: 3043 and for high
voltage laboratories, preferably less than 1 ohm. This shall be monitored at least once a
year and records to be maintained.
All electrical test laboratories shall adequately take care of safety aspects on following
points and ensure compliance with suitable display, training, guidance etc.
1. The laboratories are expected to comply with the safety requirements of electrical
shocks: through use of Earth Leakage Circuit Breaker (ELCB) or any other
device and damage to personnel by use of Safety Helmet as per IS 2925, Gloves
as per IS: 13774, Safety shoes as per IS 12254 & IS 2071 Part 1, Insulated tools
as per IS 13772, Earthing rods as per IS 3043, Fire hazards as per SP 30 and
PVC insulated mats as per IS: 15652.
2. Back up controller where necessary shall be provided in order to control the
environmental chambers in case of malfunction of original controller for
environmental chambers.
3. A danger notice board with a sign of skull and bones shall be displayed in
Electrical testing area with voltages above 400 Volts. SP 30 charts where
required shall be displayed.
4. Testing staff working in live electric supply environment shall have knowledge of
risk and hazards involved in testing.
5. Supply to vehicles and cranes shall have suitable trip facility and the metal rails
shall be electrically continuous and earthed.
The applicant and accredited electrical testing laboratories are required to participate in
Proficiency Testing Programmes . Laboratories shall also participate (as far as available and
practicable) in international Inter- Laboratory Comparison/ Proficiency Programmes conducted
by PT providers / APLAC, EA or equivalent organizations .
The accredited laboratories shall demonstrate technical competence of its accredited facilities
by satisfactory participation in International/ Regional/ National Proficiency Testing
Programmes, including APLAC in a manner so that each major sub-areas of major disciplines of
a laboratory’s scope of accreditation are covered in a cycle of 4 years. This will of course not
apply to those special areas where Inter-Laboratory Proficiency Testing Programmes are not
available, the laboratory is expected to self-initiate inter-laboratory comparison involving other
similar accredited laboratories.
All applicant laboratories are required to successfully participate in at least one Inter –
Laboratory Proficiency Testing in accordance with ISO/ IEC 17043 :20-10. For this purpose all
alternative techniques covered in ISO/ IEC 17043:2010 shall be acceptable.
The procedure to conduct Proficiency Testing Programme is described in NABL 162 and ISO/
IEC 17043: 2020.
Some of the important tests where the laboratory can demonstrate its technical capability are
listed at Annexure V.
Sl. Contents
Group of Products
1. Switchgear equipment
2. Rotating electrical machines
3. Transformers and Reactors
4. Transmission line equipment and accessories
5. Cables and accessories
6. Power Capacitors
7. Lamps, Luminaries and accessories
8. Wiring accessories
9. Domestic Electrical appliances
10. Power Stabilizers and UPS - Stabilized Power Supplies
- Uninterrupted Power Systems
- Servo Operated AC Voltage Stabilizers
11. Batteries
12. Power system protection relays
13. Measuring instruments - Electrical and Electronic Instruments & Transducers
- Electrical and Electronic (Static) Energy Meters
14. Electrical materials - Solid Insulating materials
- Liquid dielectric materials
- Magnetic materials
- Conductors
Test Facilities
15. High Voltage test facility
16. Short Circuit test facility
17. Electromagnetic interference (EMI) / Electromagnetic compatibility (EMC)
test facility
18. Environmental test facility
3 Switches for rated voltages above 1 kV and less than IS 9920 Part 1, 3 & 4
52 kV IEC 62271-103
24 Circuit-breakers for over current protection for house IS 8828 IEC 60898
hold and similar installation
27 Residual current operated circuit breaker for house hold IS 12640 IEC 61008
and similar uses IEC 61009 IEC 60755
33 Control-circuit devices and switching elements for low IS 13947 Part 5 IEC 60947-5
voltage switchgear and controlgear
36 Low voltage fuses for voltages not exceeding 1000 Vac IS 13703 IEC 60269
or 1500 Vdc
Sl. Tests
1 Short circuit making and breaking current tests
9 Humidity tests
14 RIV tests
24 Tightness tests
25 Operational performance
29 Seismic qualification
35 Ageing tests
45 Weatherproofing test
54 Tripping characteristics
57 Resistance to rusting
58 Operating characteristic
59 Immunity tests
60 Reliability
4 Monoset IS 9079
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
Sl. Test
1 Marking
2 Terminal Marking
3 Earthing
14 Vibration test
16 Hydrostatic test
17 Direction of rotation
18 Type of Enclosure
22 Commutation test
24 Seat test
25 Housing test
26 K value test
28 Priming time
30 Construction details
35 Checking of joint
39 Constructional Requirement
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
Sl. Test
1 Marking
2 Terminal Marking
3 Earthing
5 Regulation test
8 Efficiency test
10 Overspeed test
13 Momentary overcurrent
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
Sl. Tests
1 Measurement of winding resistance
6 Dielectric tests
7 Temperature rise
18 Measurement of Reactance
19 Measurement of loss
20 Measurement of voltage ratio and short circuit impedance on shunt reactor as with
additional loadable winding
24 Measurement of capacitance and tan delta of winding (applicable only to liquid filled
reactors)
25 Dissolved gas analysis of mineral oil used before and after heat run tests
31 Measurement of Inductance
33 Q factor measurement
36 Measurement of voltage ratio between main winding and auxiliary and secondary
windings where appropriate
39 Separate source voltage withstand test with AC and DC voltages where applicable
44 Measurement of Vibration
46 Measurement of voltage ratio and short circuit impedance on shunt reactor as with
additional loading winding
49 Measurement of current over the whole adjustment range, if reactor has variale
inductance
2 Low Voltage Switch Gear and Control gear assemblies – IS 8623 Part 1
Feeder Pillers, Bustrunking System, Busways IEC 60439
7 Bushings IS 2099
IEC 60137
11 Capacitive Voltage Transformers & Coupling Capacitors IS 3156 Part 1,2,3 & 4
IEC 60186
IEC 60044 Part 1
IEC 60358
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
Sl. Test
1 Endurance Test
4 Resistance Measurement
11 Lightning Impulse Voltage withstand & Flashover tests (Dry & Wet)
15 Visible Corona / Corona Inception & Extinction test (Dry & Wet)
16 Pollution tests
31 Accuracy test
46 Vibration Test
47 Oscillation Test
48 Movement Test
49 Torque Test
50 Tensile Strength
58 Galvanising Test
11 Low Frequency wires and cables with PVC insulation IS 5608 Part 1 to 6
and PVC sheath (for use in signaling, telecommunication
& electronic devices)
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
Sl. Test
1 Partial Discharge Test
2 Electrical Heat Cycle test/Load Cycle test/Water penetration test/ Heat Shock Test for LT
Joints
5 Dielectric Loss Angle Measurement test at room temperature and elevated temperature
6 DC Withstand Test
15 Fire resistance / Flammability / Swedish Chimney / Bunch Cable test / Flame retardance
test for bunched cable
20 Drainage test / Dripping test / Test for resistance to cracking / Pressure test as high
temperature / Mineral Oil immersion test / Ageing test / Heat shock, Shrinkage, Loss of
mass, Hot set / Hot deformation
24 Cold Impact test / Cold bend test / Conditioning test/ Cold elongation test
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
Sl. Test
1 Capacitance measurement test @ room temperature and elevated temperature
2 Dielectric loss angle measurement test @ room temperature and elevated temperature
3 Power frequency withstand test / DC withstand test / Dielectric strength / Voltage test
between terminals & container
16 Endurance test on HT capacitors: Over voltage cycling test (OVC) and Ageing test
20 Visual Examination
15 Ballast for fluorescent lamps (for switch start circuits) IS 1534 Part1
IEC 60921
IEC 61347-2-8
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
Sl. Test
1 Test on flammable materials
2 Resistance to corrosion
8 Mechanical Strength
13 Constructional requirements
15 Function of switches
16 Operating test
17 Insulation resistance
18 Electric strength
20 Dimensions
21 Torsion test
28 Life performance
29 Lumen maintenance
37 Interchangeability
46 Test for power and current output (Ballast for HPMV lamps)
69 Test for fault conditions (Short circuit test) (a.c. supplied electronic ballasts)
79 Test for fault conditions (Starting devices, other than glow starter)
80 Measurement of pulse voltage of igniters (Starting devices, other than glow starter)
81 Test with deactivated lamps (Starting devices, other than glow starter)
82 Non-re-operation level test for igniters (Starting devices, other than glow starter)
86 Contact pressure and torque of cap pins (Lamp holders for Tubular fluorescent lamps)
91 Test for heat resistance (Lamp holders for Tubular fluorescent lamps)
92 Test for contact pressure or torque (Holders for starters for tubular fluorescent lamps)
93 Resistance to heat
15 Cable trunking and ducting systems for electrical IS 14927 Part1 & 2
installations, Cable trunking and ducting systems IEC 61084-1
intended for mounting on walls or ceilings IEC 61084-2-1
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
Sl. Test
1 Dimensions
5 Construction
6 Construction
8 Marking
10 Temperature Rise
11 Resistance to rusting
12 Mechanical Strength
13 Resistance to Heat
17 Tracking Test
19 Interchangeability
20 Resistance to ageing
22 Effectiveness of contact
24 Water absorption
26 Cord grip
30 Electroplating thickness
34 Copper test
35 Resistance to oil
36 Resistance to impact
37 Actuating mechanism
38 Interlocking mechanism
41 Compression test
42 Resistance to burning
43 External influences
45 Collapse test
46 Electrical characteristics
52 Flexing test
53 Tensile test
54 Bonding test
57 Degree of protection
10 Domestic electric food mixers (liquidizers and grinders) IS 302 Part 2/ Sec 14
and centrifugal juicers IEC 60335-2-14
IS 302 Part 2/ Sec 209
IS 4250
IEC 60619
13 Electric frying pans and deep fat fryers IS 302 Part 2/ Sec 13
IEC 60335-2-13
IS 10436
IEC 61309
16 Refrigerator (frost free & direct cool), Food freezers and IS 302 Part 2/ Sec 24
Ice Makers IEC 60335-2-24
AS/NES 4474.1
IS 1476 Part-1
17 Electric Immersion Water Heaters IS 302 Part 2/ Sec 201
IEC 60335-2-74
IS 368
33 Portable hand held mains operated electric massagers IS 302 Part 2/ Sec 32
IEC 60335-2-32
IS 7137
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
Sl. Test
1 Protection against electric shock
2 Input
3 Temperature rise
7 Moisture resistance
9 Abnormal operation
11 Mechanical strength
12 Construction
13 Internal wiring
14 Components
21 Resistance to rusting
22 Finish
39 Thermal efficiency
40 Endurance
43 Toasting time
44 Evenness of browning
50 Reheating time
51 Mixing factor
72 Quantity of coffee produced with maximum quantity of cold water (Coffee makers)
73 Quantity of coffee produced with minimum quantity of cold water (Coffee makers)
103 Thermostat setting and differential (for automatic cooking ovens only)
111 Minimum Cooking / Freeze up air blockage test (Room Airconditioner – Window & Spilt)
Table 1
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
Sl. Test
1 Load effect
2 Source effect
4 Drift
5 Output impedance
6 Temperature effect
8 Settling effects
10 Combined effects
11 Total effects
14 Capacitance to frame
18 Control effects
19 Isolation voltage
25 Efficiency
26 Power factor
32 Temperature effect
33 Temperature coefficient
35 Combined effect
36 Total effect
37 Tolerance band
38 Harmonic content
39 DC content
42 Settling effect
43 Settling time
44 Load characteristics
51 Recovery time
56 Start-up time
57 Warm-up time
58 Output impedance
59 Setting range
60 Control range
63 Control coefficient
65 Control rate
67 Intrinsic error
75 Over-voltage protection
79 Protection of enclosures
84 Interference
85 Inrush current
86 Insulation resistance
87 Isolation voltage
Table 1
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
Sl. Test
1 Electrical service conditions and performance
2 Electromagnetic compatibility
3 Signalling circuits
8 UPS output characteristic tests-static condition-Normal & stored energy mode of operation
15 Backfeed test
16 EMC Test
17 Test specifications
20 Synchronisation test
34 Short-circuit test
36 Restart test
45 Test specifications
54 Audible noise
56 Earth fault
59 Acoustic noise
Table 1
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
Sl. Test
1 Physical examination
2 Insulation Resistance
5 Leakage current
6 Output voltage
7 No Load Current
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
Sl. Test
1 Dimensions
3 Leakage test
4 Sealing compound
6 Terminals
14 Mass for Leclanche type dry batteries for telecommunication, signalling and general
purposes
19 Capacity test
20 Drop test
21 Vibration
23 Retention to charge
24 Storage
27 Ampere-hour capacity
28 Cranking ability
29 Endurance
32 Environment tests
33 Insulation resistance
34 Dielectric
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
Sl. Test
1 Measurement of accuracy of specified time under reference condition
2 Pick up test
4 Dielectric test
10 Vibration test
Table 1
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
Sl. Test
1 Insulation Resistance
2 High Voltage
3 Intrinsic Error
a. Ambient Temperature
b. Humidity
f. Position
6 Self Heating
9 Environmental Tests
i. Temperature Cycling Test
Category I
Category II
12 Vibration Test
13 Shock Test
20 Electromagnetic Compatibility
22 Response Time
24 Permanence of marking
25 Dust Test
26 Bump Test
Table 1
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
Sl. Test
1 Dimensions of terminal holes
4 Terminal cover
5 Non-flammability
6 Register
8 Marking of meters
11 Insulation Test
a. Voltage Variation
b. Frequency Variation
g. Voltage Unbalance
k. Electromagnetic HF Fields
32 Cold Test
34 Vibration Test
35 Shock Test
a. Oblique Suspension
40 Range of Adjustment
41 Independence of Adjustment
Table 1
3 Films
Polypropylene IS 11298
Polyester IEC 674-2
PTFE
Polyamide
5 Ceramics IS 8765
Gloves IS-13774
IEC 903
IS 3400
7 Tapes
Pressure sensitive / adhesive tapes IS 7809
IS 2448
8 Sleevings
Cotton, Nylon, Glass fiber, Epoxy, PTFE, Varnished IS 11654
Sleeves BS 6469
BS 2782
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
Sl. Test
1 Breakdown voltage test
9 Shrinkage test
14 Compressibility test
15 Thickness test
16 Density / Substance
25 Marking
29 Flammability test
Table 1
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
Sl. Test
1 Appearance
2 Density
3 Kinematic viscosity
4 Interfacial tension
5 Flash point
6 Pour point
7 Neutralisation value
8 Corrosive sulphur
9 Electric strength
11 Specific resistance
12 Oxidation stability
13 Ageing characteristics
15 Water content
16 SK Value
21 Determination of DBPC
Table 1
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
Sl. Test
1 Total specific iron loss
3 AC magnetization / Permeability
5 Brittleness
6 Stacking factor
7 Ageing test
8 B-H Curve
Table 1
2 Aluminum conductor
All Aluminum conductor IS 398 Part 1,2,3,4 & 5
ACSR
AAAC
ACSR for EHV application
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
Sl. Test
1 Dimension test/ Diameter test
2 Elongation test
3 Springiness test
5 Stretching test
6 Jerk test
7 Peel test
8 Adherence test
9 Resistance to abrasion
11 Solvent test
12 Solder test
21 Diameter
22 Lay ratio
23 Breaking load
25 Torsion
26 Galvanising
27 Visible corona
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
13 Power frequency Spark over Dry & Wet test IS 3070 Part 1 & 3
IEC 60094-4
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
The following list is not all encompassing and only indicative of various tests that
a laboratory may apply for accreditation.
8 Test for Robustness of termination and integral IS 9000 Part 19/ Sec 1 to 5
mounting device
9 Resistance to soldering heat and solderability JSS 50101 Test No.15 & 19