Adsorption-Equipment Last Version
Adsorption-Equipment Last Version
Adsorption-Equipment Last Version
IDENTIFICATION
Name of Equipment Adsorption Tank
Equipment Code AD–1
Equipment Type Fixed–Bed Adsorber
Number Required 1 unit
BASIC DESIGN DATA
Function (continuous) To adsorb impurities (xylene isomers,
isooctane)
Temperature 273°C
Pressure 14.7 psi
Hydraulic Loading 15.7 m3 feed / (m2 bed – hr.)
Flow Rate 10.316 m3/ hr.
Materials Handled Xylene isomers, isooctane
ADSORBER DESIGN
Silicalite Type MFI-type
Silicalite Bed Length 0.49 m ≈ 1.61ft
Contact Time 54 s
Silicalite Replacement 22 days
Silicalite Weight 139.117 kg
Pressure Drop 2.61156 in H2O
Adsorption Rate 𝑘𝑔
0.09573 ( )
𝑠 − 𝑚2
Silicalite Support Succession of two metal screens with sizes 14
and 80 mesh
Adsorption System Piping 4” Schedule 40 Carbon Steel Pipe
VESSEL DESIGN
Height 1.349 m ≈ 4.42 ft
Diameter 0.91463 m ≈ 3 ft
Material of Construction UNS K03005 Carbon Steel
Wall Lining Vinyl Ester
Wall Lining Thickness 35 mils
Shell Thickness 2.5 mm
Head Thickness 2.5 mm
Collector Thickness 2.5 mm
Welding Type Double–welded butt joints (spot–examined)
ADSORBER DESIGN
(Ref: Perry’s Chemical Engineer’s Handbook 8th Ed., Gevo Incorporated, Silicalite
Specifications)
From Table 16-5. Physical Properties of Adsorbents
From Model 12 Modular Silicalite Adsorption Vessel (pg.2)
(Justification: GEVO process suggests the usage of MFI—type Silicalite as the adsorbent for
AD-1 as the adsorbent of xylene isomers or impurities of para-xylene.:
https://prezi.com/m/vgpu6w8sjaxj/conversion-of-biobutanol-to-para-xylene/
(Ref: Adsorption Design Guide by U.S. Army Corps of Engineers, page 2–5)
(𝐶𝑜− 𝐶𝑒 )𝑉
𝑄=
𝑤
Where:
𝑚𝑔
Q = Adsorptive Capacity of Silicalite = 169.5 𝑔
For Isooctene:
mg 𝑚𝑔 1000 𝐿
( 120829.58 − 120000 )(0.15474 𝑚3 )( )
L 𝐿 1𝑚3
169.5 mg/g = 𝑊
w = 757.34 g silicalite
For m-xylene:
(𝐶𝑜− 𝐶𝑒 )𝑉
𝑄=
𝑤
mg 𝑚𝑔 1000 𝐿
( 289325.84 − 285714.29 )(0.15474 𝑚3 )( )
L 𝐿 1𝑚3
169.5 mg/g = 𝑊
w = 3297.06 g silicalite
For o-xylene:
= 300000 mg/L
(𝐶𝑜− 𝐶𝑒 )𝑉
𝑄=
𝑤
mg 𝑚𝑔 1000 𝐿
( 383954.15 − 300000 )(0.15474 𝑚3 )( )
L 𝐿 1𝑚3
169.5 mg/g = 𝑊
w = 76643.45 g silicalite
For p-xylene:
(𝐶𝑒− 𝐶𝑜 )𝑉
𝑄=
𝑤
mg 𝑚𝑔 1000 𝐿
( 286166.30 − 286163.98 )(0.15474 𝑚3 )( )
L 𝐿 1𝑚3
169.5 mg/g = 𝑊
w = 2.11 g silicalite
Total Silicalite Needed = msilicalite for m-xylene + msilicalite for o-xylene + msilicalite for p-xylene + msilicalite for
isooctene
𝑆𝑈𝑅∙𝑡 ∗ ∙S.F.
Vsilicalite = 𝜌
𝑠𝑖𝑙𝑖𝑐𝑎𝑙𝑖𝑡𝑒(𝑏𝑢𝑙𝑘)
Where; S. F. = 2.5
Then:
S. F. = 2.5
Therefore:
Vsilicalite = 6.34 m3
Mass of Silicalite Needed for continuous operation after change out period
ms = Vsilicalite 𝑥 𝜌𝑏
𝑘𝑔
ms = 6.34m3 𝑥 (700 )
𝑚3
ms = 4438 kg
𝑚𝑡𝑜𝑡𝑎𝑙 4438 kg 𝒌𝒈
𝜌𝑎𝑣𝑒 = = = 28680.37
𝑉𝑡𝑜𝑡𝑎𝑙 0.15474 𝑚3 𝒎𝟑
Assume 𝜀 = 0.38
𝑘𝑔
𝜌𝑠 = 2400 𝑚3
𝑘𝑔
𝜌𝑝 = 2400 𝑚3 (1 – 0.38)
𝑘𝑔
𝜌𝑝 = 1488 𝑚3
𝑘𝑔
𝜌𝐵 = 700 𝑚3
𝜀 = 0.5
Since the computed value for the void fraction 𝜀 for fixed bed is within the range of 0.3 – 0.5,
therefore it is valid.
𝐷𝑉𝑠 𝜌𝜀
NRE =
𝜇
Where:
𝑚 𝑓𝑡
𝑉𝑠 = Superficial Velocity 1.75 × 10-3 ≈5.74 × 10-3 , Linear flow velocity
𝑠 𝑠
(Ref: The Chemistry and Technology of Furfural and its many by products, p.234)
𝑘𝑔
𝜌 = Average Density of Feed Stream = 28680.37 𝑚3
𝑙𝑏
𝜇 = Viscosity of Feed 0.071 cP ≈ 4.77 × 10-5
𝑓𝑡−𝑠
𝑚 𝑘𝑔
0.1× 10−3 𝑚 ×1.75×10−3 𝑥28680.37 3 ×0.38
𝑠 𝑚
NRE = 0.001 𝑃𝑎−𝑠
0.071 𝑐𝑃 × 1 𝑐𝑃
NRE = 26.86
𝜇
NSC =
𝜌 𝐷𝑝𝑎𝑟𝑎,𝑥𝑦𝑙𝑒𝑛𝑒−𝑜𝑟𝑔𝑎𝑛𝑖𝑐 𝑖𝑚𝑝𝑢𝑟𝑖𝑡𝑖𝑒𝑠
Where:
𝑙𝑏
𝜇 = Viscosity of Feed 0.071 cP ≈ 4.77 × 10-5
𝑓𝑡−𝑠
𝑘𝑔
𝜌 = Average Density of Feed Stream, 28680.37 𝑚3
(Ref: Unit Operations of Chemical Engineering by McCabe and Smith 6th Ed. pg. 521)
1/2
(𝜌𝑝𝑎𝑟𝑎−𝑥𝑦𝑙𝑒𝑛𝑒 𝑀𝑝𝑎𝑟𝑎−𝑥𝑦𝑙𝑒𝑛𝑒 ) 𝑇
𝐷𝑝𝑎𝑟𝑎,𝑥𝑦𝑙𝑒𝑛𝑒−𝑜𝑟𝑔𝑎𝑛𝑖𝑐 𝑖𝑚𝑝𝑢𝑟𝑖𝑡𝑖𝑒𝑠 = 7.4 × 10-8 0.6
𝜇(𝑉𝑜𝑟𝑔𝑎𝑛𝑖𝑐 𝑖𝑚𝑝𝑢𝑟𝑖𝑡𝑖𝑒𝑠 )
𝑘𝑔 1/2
(286.16 ×106.16 ) (273+273)𝐾
𝑘𝑔𝑚𝑜𝑙
= 7.4 × 10-8 0.6
460881.9144 𝑚3
0.071 𝑐𝑃 × ( )
𝑘𝑔𝑚𝑜𝑙𝑒
𝑐𝑚2
= 2.50206 × 10-3
𝑠
0.001 𝑃𝑎−𝑠
0.071 𝑐𝑃 ×
1 𝑐𝑃
NSC =
𝑘𝑔 𝑐𝑚2 1𝑚 2
28680.37 3 × 2.50206 × 10−3 ×( )
𝑚 𝑠 100𝑐𝑚
NSC = 0.009894
1.09
NSh = × (𝑁𝑅𝐸 )0.33 × (𝑁𝑆𝐶 )0.33
𝜀
1.09
NSh = 0.38 × (0.25719)0.33 × (0.009894)0.33
NSh = 0.3995
𝑐𝑚2 1𝑚 2
1.85241 ×2.50206× 10−3 𝑠 × (100𝑐𝑚)
kF =
0.0001
𝒎
kF = 𝟒. 𝟔𝟑𝟒𝟖𝟓𝒙𝟏𝟎−𝟑 𝒔
𝑁𝑖𝑚𝑝𝑢𝑟𝑖𝑡𝑖𝑒𝑠 = kF (𝐶 A2 – 𝐶 A1)
Where:
𝑘𝑔
𝑁𝑖𝑚𝑝𝑢𝑟𝑖𝑡𝑖𝑒𝑠 = mass transfer rate( )
𝑠−𝑚2
𝑚
kF = mass transfer coefficient ( )
𝑠
𝑘𝑔
𝐶 A1 = initial impurities concentration in feed ( )
𝑚3
𝑘𝑔
𝐶 A2 = final impurities concentration in feed ( )
𝑚3
𝑚 𝑘𝑔 𝑘𝑔
𝑁𝑖𝑚𝑝𝑢𝑟𝑖𝑖𝑡𝑖𝑒𝑠 = 4.63485𝑥10−3 (21.97092 𝑚3 − 1.31569 𝑚3 )
𝑠
𝒌𝒈
= 𝟎. 𝟎𝟗𝟓𝟕𝟑 (𝒔−𝒎𝟐 )
Contact Time per Feed Volume
(Ref: Adsorption Design Guide by U.S. Army Corps of Engineers, page 3-7)
3.4 𝑘𝑔
0.6570 = 𝑘𝑔
0.09573 (𝑠−𝑚2 ) × 30𝑠
Aadsorber = 1.183885 m2
Diameter of Adsorber
𝐴𝑎𝑑𝑠𝑜𝑟𝑏𝑒𝑟 ×4
Dadsorber = √
𝜋
1.183885 ×4
=√
𝜋
Length of Bed
𝑉𝑡𝑜𝑡𝑎𝑙 𝑓𝑜𝑟 𝑏𝑒𝑑
Lbed = 𝑉𝐿
𝐴𝑏𝑒𝑑 HL =
𝐴𝑎𝑑𝑠𝑜𝑟𝑏𝑒𝑟
0.32196 𝑚3
Lbed =
1.183885 𝑚2 0.15474 𝑚3
HL =
1.183885 𝑚2
Lbed = 0.271952 m ≈ 0.892 ft
HL = 0.130705 m ≈ 0.4287 ft
Height of Liquid
Pressure Drop
(Ref: Unit Operations of Chemical Engineering by McCabe et.al, eq. 7.17, p.159)
2
∆𝑃 150Ṽ 𝜇 (1−𝜀)
=𝑔 𝜃 2𝑜𝐷 2 𝜀3
, Kozeny – Carman Equation
𝐿 𝑐 𝑠 𝑝
Where:
∆𝑃 = Pressure Differential
𝑚 𝑓𝑡
Ṽ𝑜 = 1.75 × 10-3 ≈5.74 × 10-3 , Linear flow velocity
𝑠 𝑠
(Ref: The Chemistry and Technology of Furfural and its many by products, p.234)
𝑙𝑏
𝜇 = 0.071 cP ≈ 4.77 × 10-5 , viscosity
𝑓𝑡−𝑠
(Ref: The Chemistry and Technology of Furfural and its many by products, p.234)
𝑘𝑔
𝜌 = 274.58963 ≈ 17.15040 𝑙𝑏𝑚 /𝑓𝑡 3 , average density of feed stream
𝑚3
𝑓𝑡 𝑙𝑏
150 (5.74 × 10−3 )(4.77 × 10−5 ) 2
𝑠 𝑓𝑡−𝑠 (1−0.38)
∆𝑃 = 0.892 ft ft ( 𝑙𝑏𝑚∙𝑓𝑡 )
(32.2 )(0.85)2 (0.000328𝑓𝑡)2 0.383
𝑙𝑏𝑓∙𝑠2
𝑙𝑏𝑓 1𝑓𝑡 2
∆𝑃 =102.5363 (
𝑓𝑡 2 12𝑖𝑛
)
Design data
(Ref: Adsorption Design Guide by U.S. Army Corps of Engineers, page 44-45)
Carbon Support : The bed is supported at the bottom by two metal screens placed in
support bars.
(Ref: Chemical Process Equipment Selection and Design by Walas, page 19)
Inlet Distributor : Inlet flow distributor will be used for equal distribution of feed in
Effluent Collector : An inverted 45 degree cone will be used at the bottom of the
Height of Collector
3×𝑉
h=
𝜋(𝑅 2 + 𝑟 2 +𝑅×𝑟)
Where:
h = height of collector
V = Volume of feed
R = Radius of the larger base 1.22775/2 = 0.613875 m
3 × 0.15475 𝑚3
h= =
𝜋(0.6138752 𝑚2 +0.0944422 𝑚2 +0.613875𝑚×0.094442𝑚)
= 𝟎. 𝟑𝟑𝟑𝟎𝟐 𝐦 ≈ 1.0923 ft
𝑘𝑔 𝑚
Pcollector = 101325 Pa + 274.58963 (𝟎. 𝟑𝟑𝟑𝟎𝟐 m) (9.8m 2 )
𝑚3 𝑠
Material of Construction
Factor of Safety = 5
𝑇𝑒𝑛𝑠𝑖𝑙𝑒 S𝑡𝑟𝑒𝑛𝑔𝑡ℎ
Sw =
𝐹𝑎𝑐𝑡𝑜𝑟 𝑜𝑓 Safety
415𝑀𝑃𝑎
Sw = = 83.00 MPa (12,041.45 psi)
5
Collector Thickness
𝑃𝑐𝑜𝑙𝑙𝑒𝑐𝑡𝑜𝑟 𝑀
tc = + Cc
2(𝑐𝑜𝑠𝐴)SE
Where;
Ei = 1.0, Efficiency of the joint
Height of Adsorber
𝑚
𝑘𝑔 𝑚 139.11715 𝑘𝑔 × 9.8 2
𝑠
Pmax = 101325 Pa + 274.58963 (0.130705 m) 9.8 +
𝑚3 𝑠2 1.183885 𝑚2
Shell Thickness
𝑃𝑟𝑖
ts = + Cc
Sw 𝐸𝑗 −0.6𝑃
Where;
Ej = 0.85, double – welded butt joints (spot – examined)
𝑙𝑏𝑓
(𝟏𝟒.𝟗𝟏𝟖𝟏 )(24.16212𝑖𝑛) 1
𝑖𝑛2
ts = 𝑙𝑏𝑓 𝑙𝑏𝑓 + in
(12,041.45 2 )(0.85)−0.6(14.9181 2 ) 16
𝑖𝑛 𝑖𝑛
Head/Bottom Thickness
Where;
To have a uniform thickness adsorber, the head and bottom thickness of the adsorber
𝑉
HL = 𝑡 ∗𝐹𝑒𝑒𝑑
𝐴 𝑏𝑒𝑑
0.15474 𝑚3
= ℎ𝑟 𝜋(1.227752 )
36 𝑠 ( )( )
3600 𝑠 4
𝒎𝟑 𝒇𝒆𝒆𝒅
= 13.07052 𝒎𝟐 𝒃𝒆𝒅−𝒉𝒓
Flow Rate
𝑉𝐹𝑒𝑒𝑑
Fl = 𝑡
0.15474 𝑚3
= ℎ𝑟
36 𝑠 ( )
3600 𝑠