Unit 1
Unit 1
Unit 1
CLASSIFICATION OF MECHANISMS:
1. Define structure?
It is an assemblage of a number of resistant bodies having no relative motion between them
and meant for carrying loads having straining action.
2. Enumerate the difference between a Machine and a Structure. (May/June 14)
Machine Structure
Machine is a mechanism or Structure is the assemblage of
collection of mechanism which resistant bodies without any relative
transmits force from the source of motion between the links
power to the resistance (load) to
overcome and thus performs useful
mechanical work.
E.g IC engine E.g Bridges
Machine Mechanism
Machine is a mechanism or collection of Combination of rigid or resistant bodies
mechanism which transmits force from connected that they move upon each
the source of power to the resistance other with definite relative motion
(load) to overcome and thus performs
useful mechanical work.
E.g Lathe, Shaping Machine etc. E.g single slider mechanism in IC engine
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Mobility neglects these and considers only the internal relative motions, thus applying to a
mechanism.
KUTZBACH CRITERION:
53.Write down Kutzbach’s criterion to of a planar mechanism.
The Kutzbach criteria which calculates the mobility.
F = 3(n – 1) – 2j Where, F- Degrees of freedom ,n – number of links, J – number of joints
54.Write down the Kutzbach’s criteria for spatial mechanism.
Mobility, n = 6(N-1)-5PI-4P2-3P3-2P4-1p5
55.Write the Kutzbach’s relation. (Apr/May-2008)
Kutzbach’s criterion for determining the number of degrees of freedom or movability (n) of a plane
mechanism is n=3(l-1)-2j-h
n-Degree of freedom.
l-Number of links.
h-Higher pair joint
j-Lower pair joint.
GRUEBLER’S CRITERION:
56.Write down the Grubler’s criteria for planar mechanism
M = 3(N-1) – 2 f1 – f2 Where, n = total number of links ,M = DOF ,f1 = number of 1DOF joints
f 2 = number of 2 DOF joints
57.Write the Grubler’s criterion for determining the degrees of freedom of a mechanism
having plane motion.
n=3(l-1)-2j
h- Higher pair joint
l- Number of links
j- Lower pair joint
GRASHOF’S LAW:
58.Explain Grashoff’s law. (May/June 09)(Nov/Dec 12)
Sum of shortest link length and sum of longest link length is not greater than the sum of
remaining link length.
59.Explain Grashoff’s law significance. (Apr/May-2008)
Significance:
1.Grashoff’s law specifies the order in which the links are connected in a kinematic chain.
2.Grashoff’s law specifies which link of the four-bar chain is fixed.(s+1)=(p+q) should be satisfied,
if not, no link will make a complete revolution relative to another.
s= length of the shorter length , l= length of the longest link
KINEMATIC INVERSIONS OF FOUR-BAR CHAIN AND SLIDER CRANK CHAINS:
60.Define Inversion of mechanism.
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The method of obtaining different mechanism by fixing different links in a kinematic chain is known
as inversion of mechanism.
61.Define kinematic inversion
A mechanism is formed by fixing one of the links of a chain. The process of choosing different links
of a kinematic chain for becoming frame.
62.List out the inversions of a double slider crank chain.
First Inversion – Scotch Yoke mechanism,
Second Inversion – Oldhams Coupling
Third Inversion – Elliptical trammel,
Fourth Inversion – Hand Pump
63.What are the applications of inversion of double slider crank chain mechanism?
It consists of two sliding pairs and two turning pairs. There are three important inversions of
double slider crank chain. 1) Elliptical trammel. 2) Scotch yoke mechanism. 3) Oldham’s coupling.
Give some examples for kinematic pairs.
64.Name the inversions of four bar mechanisms
Inversions of four bar mechanisms
First Inversion – Coupled wheels of locomotive – double crank
Second Inversion – Beam Engine - Crank and lever mechanism
Third Inversion – Watt’s Engine Indicator – Double lever mechanism
65.Name the inversions of single slider mechanism
First Inversion – Reciprocating engine mechanism
Second Inversion – Gnome Engine or Rotary Engine – Whitworth quick return mechanism
Third Inversion – Quick return mechanism – Crank and slotted lever – Oscillating cylinder
engine
Fourth Inversion – Hand Pump
MECHANICAL ADVANTAGE:
66.What is mechanical advantage?
PART - B
16-MARKS
CLASSIFICATION OF MECHANISMS:
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BASIC KINEMATIC CONCEPTS AND DEFINITIONS:
2. Explain the Mechanism And Machine:
As mentioned earlier, combination of a number of bodies (usually rigid) assembled in such a way
that the motion of one causes constrained and predictable motion to the others is known as a
mechanism. Thus the function of n mechanism is to transmit and modify motion.
A machine is a mechanism or a combination of mechanisms which, apart from imparting definite
motions t0 the parts, also transmits and modifies the available mechanical energy into some kind
of desired work. It is neither a source of energy nor a producer of work but helps in proper
utilization of the same. The motive power has to be derived from external sources
A slider-crank mechanism (Fig.) converts the reciprocating motion of a slider into rotary motion of
the crank or vice-versa. However, when it is used as an automobile engine by adding valve
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mechanism etc it becomes a machine which converts the available energy (force on the piston) into
the desired energy (torque of the crank-shaft). The torque is used to move a vehicle. Reciprocating
pumps, reciprocating compressors and steam engines are other examples of machines derived
from the slider-crank mechanism.
lncompletelv constrained motion :When the motion between two elements of a pair is possible
in more than one direction and depends upon the direction of the force applied, it is known as
incompletely constrained motion. For example, if the turning pair of Fig. does not have collars, the
inner shaft may have sliding or rotary motion depending upon the direction of the force applied.
Each motion is independent of the other.
Successfully constrained motion: When the motion between two elements of a pair is possible
in more than one direction but is made to have motion only in one direction by using some external
means, it is a successfully constrained motion. For example, a shaft in a footstep bearing may have
vertical motion apart from rotary motion. But due to load applied on the shaft it is constrained to
move in. Fig for constrained motion (Footstep bearing)
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3. Explain the classification Kinematic Pairs? (Nov/Dec 14) (May/June 2016)
According to Nature of Contact:
(a) Lower Pair: A pair of links having surface or area contact between the members is known as a
lower pair. The contact surfaces of the two links are similar. Examples: Nut turning on a screw. shaft
rotating in a bearing. all pairs of a slider-crank mechanism. Universal joint. etc.
(b) Higher Pair: When a pair has a point or line contact between the links. ii is known as a higher
pair. The contact surfaces of the two links arc dissimilar.
Example: Wheel rolling on a surface, cam and follower pair, tooth gears, ball and roller bearings. etc.
Nature of Mechanical Constraint:
(a) Closed Pair: When the elements of a pair are held together mechanically, it is known as a closed
pair. TI1c two elements arc geometrically identical; one is solid and full and the ocher is hollow or
open. The latter not only envelops the Conner but also encloses it The contact between the two can be
broken only by destruction of al leas! one or the members. All the lower pairs and some of the higher
pairs arc closed pairs. A cam and follower pair (higher pair) shown in Fig. and a screw pair (lower pair)
belong to the closed pair category,
(b) Unclosed Pair: When two links of a pair arc in contact either due to force of gravity or some
spring action. They constitute an unclosed pair. In this, the links are not held together
mechanically, e.g cam and follower pair of Fig.
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According to nature of relative motion:
A. sliding pair: If two links have sliding motion relative to each other. they form a sliding pair. A
rectangular rod in a rectangular hole in a prism is a sliding pair {Fig.(a)].
(b) Turning Pair: When one link has a turning or revolving motion relative 10 the other, they
constitute a turning or revolving pair {Fig(b)].
(c) Rolling Pair: When the links of a pair have a rolling motion relative to each other, they form a
rolling pair, e.g .. a rolling wheel on a flat surface, ball and roller bearings, etc. In a ball bearing [Fig.
(c)], the ball and the shall constitute one rolling pair whereas the ball and roller bearing is the second
rolling pair.
(d) Screw Pair (Helical Pair): lf two mating links have a turning as well as sliding motion between
them, they from a screw pair. This is achieved by culling matching threads on the two links. The lead
screw and the nut of a lathe is a screw pair (Fig. d)].
(c) Spherical Pair: When one link in the form of a sphere turns inside a fixed link, ii is a spherical
pair. The ball and socket joint is a spherical pair [Fig.(e)].
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DEGREE OF FREEDOM:
5. Explain the Degrees Of Freedom
An unconstrained rigid body moving in space can describe the following independent motions (Fig.)
1. Translational motions along any three mutually perpendicular axes x, y and z
2. Rotational motions about these axes Thus, a rigid body possesses six degrees of freedom. The
connection of a link with another imposes certain constraints on their relative motion. The number
of restraints can never be zero (joint is disconnected) or six (joint becomes solid).
Degrees of freedom of a pair is defined as the number of independent relative motions, both
translational and rotational, a pair can have.
Degrees of freedom =• 6 - Number of restraints
6. For the kinematic linkages shown in Fig. Calculate the following: the number of binary links
(N)the number of ternary links (N)the number of other [quaternary. etc.) links(N.) the
number of total links (N) the number of loops (L) the number of' joints or pairs (P1) the
number of degrees of freedom (F)
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7. State whether the linkages shown in Fig. are mechanisms with one degree of freedom. lf
not, make suitable changes. The number of links should not be varied by more than 1.
(May/June 16)
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8. Determine the degree of freedom of the mechanisms.
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9. Determine the degree of freedom for following linkages. (Nov /Dec 13) (May/June 16)
FORMULA: 3(n-1)-2l-h=0
n=4, l=4, h=0
F=3(4-1)-(2*4)-(1*0) =1
FORMULA: 3(n-1)-2l-h=0
n=6.l=1,h=0
F=3(6-1)-(2*7)-(1*0)=1
FORMULA: 3(n-1)-2l-h=0
n=4,l=3,h=2
F=3(4-1)-(2*3)-(1*2)=1
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KUTZBACH CRITERION:
10. Explain Kutzbach criterion for the movability of a mechanism with suitable example?
(May/Jun 13)
Let us consider a plane mechanism with l number of links. Since in a mechanism, one of the links is
to be fixed, therefore the number of movable links will be (l – 1) and thus the total number of
degrees of freedom will be 3 (l – 1) before they are connected to any other link. In general, a
mechanism with l number of links connected by j number of binary joints or lower pairs (i.e. single
degree of freedom pairs) and h number of higher pairs (i.e. two degree of freedom pairs), then the
number of degrees of freedom of a mechanism is given by
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This equation is called Kutzbach criterion for the movability of a mechanism having plane motion. If
there are no two degree of freedom pairs (i.e. higher pairs), then h = 0. Substituting h = 0 in
equation ,we have
GRUEBLER’S CRITERION:
11. Explain Grubler’s Criterion for Plane Mechanisms.
The Grubler’s criterion applies to mechanisms with only single degree of freedom joints
where the overall movability of the mechanism is unity. Substituting n = 1 and h = 0 in
Kutzbach equation, we have
1 = 3 (l – 1) – 2 j or 3l – 2j – 4 = 0
This equation is known as the Grubler's criterion for plane mechanisms with constrained
motion.
A little consideration will show that a plane mechanism with a movability of 1 and only
single degree of freedom joints cannot have odd number of links. The simplest possible
machanisms of this type are a four bar mechanism and a slider-crank mechanism in which
l = 4 and j = 4.
12. State the Inconsistencies (or limitation) of Grubler’s criterion. [May/June - 16]
Although the kutzback equation is useful in determining the mobility of a wide variety of
commonly used engineering mechanisms, it gives incorrect DOF for some mechanisms
because of the following reasons:
Therefore, when ambiguity arises, the actual mobility of a mechanism must be determined
by inspection.
GRASHOF’S LAW:
13. Explain Grashoff's law.
Grashoff 4-bar linkage:
A linkage that contains one or more links capable of undergoing a full rotation.
A linkage is Grashoff if: S + L < P + Q
(Where: S = shortest link length, L = longest, P, Q = intermediate length links).
Both joints of the shortest link are capable of 360 degrees of rotation in Grashoff linkages.
This gives us 4 possible linkages:
1. crank-rocker (input rotates 360
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2. rocker-crank-rocker (coupler rotates 360)
3. rocker-crank (follower)
4. Double crank (all links rotate 360).
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Length or the shortest link = 3 mm
Length of other links = I 0 mm and 8 mm
Since 12 + 3 < I 0 + 8, it belongs to the class-1 mechanism nod according to Grashoff's law, three
distinct inversions arc possible.
Shortest link fixed. i.e., when the link with 3·mm length is fixed. The chain will act as double-crank
mechanism in which links with lengths of 12 mm and 8 mm will have complete revolutions.
opposite to the shortest link fixed. i.e. when the link with 10-mm length is fixed.
The chain will act as double-rocker mechanism, in which links with lengths of 12 mm and 8 mm will
oscillate, link adjacent write shortest link fixed. i.e when any of the links adjacent t0 the shortest
link. i.e., link with a length of 12mm or 8mm is fixed.
The chain will act as crank-rocker mechanism in which the shortest link of 3m length will revolve
and the link with 10mm length will oscillate.
16. What are the Inversions of four bar chain? Explain (May/June13,14)
Beam engine (crank and lever mechanism). (Nov/Dec 2016)
A part of the mechanism of a beam engine (also known as cranks and lever mechanism) which
consists of four links is shown in. In this mechanism, when the crank rotates about the fixed centre
A, the lever oscillates about a fixed centre D. The end E of the lever CDE is connected to a piston
rod which reciprocates due to the rotation of the crank. In other words, the purpose of this
mechanism is to convert rotary motion into reciprocating motion.
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Watt’s indicator mechanism (Double lever mechanism).
A Watt’s indicator mechanism (also known as Watt's straight line mechanism or double lever
mechanism) which consists of four links is shown in. The four links are: fixed link at A, link AC, link
CE and link BFD. It may be noted that BF and FD form one link because these two parts have no
relative motion between them. The links CE and BFD act as levers. The displacement of the link
BFD is directly proportional to the pressure of gas or steam which acts on the indicator plunger. On
any small displacement of the mechanism, the tracing point E at the end of the link CE traces out
approximately a straight line. The initial position of the mechanism is shown in by full lines whereas
the dotted lines show the position of the mechanism when the gas or steam pressure acts on the
indicator plunger.
17. What are the Inversions of Single Slider Crank Chain? Explain.
(Apr/May 10)(Nov/Dec12,13,14,2016)
Pendulum pump or Bull engine.
In this mechanism, the inversion is obtained by fixing the cylinder or link 4 ( i.e. sliding pair), as
shown in. In this case, when the crank (link 2) rotates, the connecting rod (link 3) oscillates about
a pin pivoted to the fixed link 4 at A and the piston attached to the piston rod (link 1) reciprocates.
The duplex pump which is used to supply feed water to boilers have two pistons attached to link 1,
as shown in fig
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Oscillating cylinder engine.
The arrangement of oscillating cylinder engine mechanism, as shown in, is used to convert
reciprocating motion into rotary motion. In this mechanism, the link 3 forming the turning pair is
fixed. The link 3 corresponds to the connecting rod of a reciprocating steam engine mechanism.
When the crank (link 2) rotates, the piston attached to piston rod (link 1) reciprocates and the
cylinder (link 4) oscillates about a pin pivoted to the fixed link at A.
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Crank and slotted lever quick return motion mechanism. (Nov/Dec 2016) (May/June 14)
This mechanism is mostly used in shaping machines, slotting machines and in rotary internal
combustion engines. In this mechanism, the link AC (i.e. link 3) forming the turning pair is fixed,
as shown in the link 3 corresponds to the connecting rod of a reciprocating steam engine. The
driving crank CB revolves with uniform angular speed about the fixed centre C.
A sliding block attached to the crank pin at B slides along the slotted bar AP and thus causes AP to
oscillate about the pivoted point A. A short link PR transmits the motion from AP to the ram which
carries the tool and reciprocates along the line of stroke R1R2. The line of stroke of the ram (i.e.
R1R2) is perpendicular to AC produced. In the extreme positions, AP1 and AP2 are tangential to
the circle and the cutting tool is at the end of the stroke.
The forward or cutting stroke occurs when the crank rotates from the position CB1 to CB2 (or
through an angle) in the clockwise direction. The return stroke occurs when the crank rotates from
the position CB2 to CB1 (or through angle ) in the clockwise direction. Since the crank has uniform
angular speed.
Since the tool travels a distance of R1 R2 during cutting and return stroke, therefore travel of the
tool or length of stroke
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Whitworth quick return motion mechanism. (May/June 12,14)
This mechanism is mostly used in shaping and slotting machines. In this mechanism, the link CD
(link 2) forming the turning pair is fixed, as shown. The link 2 corresponds to a crank in a
reciprocating steam engine. The driving crank CA (link 3) rotates at a uniform angular speed. The
slider (link 4) attached to the crank pin at A slides along the slotted bar PA (link 1) which
oscillates at a pivoted point D. The connecting rod PR carries the ram at R to which a cutting tool
is fixed. The motion of the tool is constrained along the line RD produced, i.e. along a line passing
through D and perpendicular to CD.
When the driving crank CA moves from the position CA1 to CA2 (or the link DP from the position
DP1 to DP2) through an angle _ in the clockwise direction, the tool moves from the left hand end
of its stroke to the right hand end through a distance 2 PD. Now when the driving crank moves
from the position CA2 to CA1 (or the link DP from DP2 to DP1) through an angle in the clockwise
direction, the tool moves back from right hand end of its stroke to the left hand end.
A little consideration will show that the time taken during the left to right movement of the ram
(i.e. during forward or cutting stroke) will be equal to the time taken by the driving crank to move
from CA1 to CA2. Similarly, the time taken during the right to left movement of the ram (or during
the idle or return stroke) will be equal to the time taken by the driving crank to move from CA2 to
CA1.Since the crank link CA rotates at uniform angular velocity therefore time taken during the
cutting stroke (or forward stroke) is more than the time taken during the return stroke.
In other words, the mean speed of the ram during cutting stroke is less than the mean speed
during the return stroke. The ratio between the time taken during the cutting and return strokes is
given by
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18. What are the Inversions of Double Slider Crank Chain? Explain.
(Nov/Dec 11)(May/Jun 13)
Elliptical trammels.
It is an instrument used for drawing ellipses. This inversion is obtained by fixing the slotted plate
(link 4), as shown. The fixed plate or link 4 has two straight grooves cut in it, at right angles to
each other. The link 1 and link 3, are known as sliders and form sliding pairs with link 4. The link
AB (link 2) is a bar which forms turning pair with links 1 and 3.
When the links 1 and 3 slide along their respective grooves, any point on the link 2 such as P
traces out an ellipse on the surface of link 4, as shown in. A little consideration will show that AP
and BP are the semi-major axis and semi-minor axis of the ellipse respectively.
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Oldham’s coupling.
An Oldham’s coupling is used for connecting two parallel shafts whose axes are at a small distance
apart. The shafts are coupled in such a way that if one shaft rotates, the other shaft also rotates at
the same speed. This inversion is obtained by fixing the link 2, as shown. The shafts to be
connected have two flanges (link 1 and link 3) rigidly fastened at their ends by forging. The link 1
and link 3 form turning pairs with link 2. These flanges have diametrical slots cut in their inner
faces, as shown. The intermediate piece (link 4) which is a circular disc, have two tongues (i.e.
diametrical projections) T 1 and T 2 on each face at right angles to each other, as shown in. The
tongues on the link 4 closely fit into the slots in the two flanges (link 1 and link 3). The link 4 can
slide or reciprocate in the slots in the flanges.
19. Fig shows some four-link mechanisms in which the figures indicate the dimensions in
standard units of length. Indices the type of each mechanisms whether crank-rocker or
double-crank or double rocker.
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Length of the shortest link= 4
Length of other links=• 7 and 7
Since 9 + 4 < 7 + 7. It belongs to the class-I mechanism. In this case as the shortest link is
fixed, it is a double-crank mechanism.
20.Shows a plane mechanism in which the fig indicates the dimensions in standard units of
length. The slider C is the driver: will the link AG revolve or oscillate?
As the length BC is more than the length AB plus the offset of 2 units. AB acts as a crank and can
revolve about A.
In the chain ABDE.
Length of the longest link = 8
Length of the shortest link =4
Length of other links = 8 and 6
Since 8 + 4 < 8 + 6, it belongs 10 the class-I mechanism. In this case as the shortest link is fixed,
it is a double-crank mechanism and 1husAB and ED) can revolve fully.
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In the chain AEFG.
Length of the longest link= 8
Length of 1he shone SI link = 4
Length of other links= 6 and 6
Since 8 + 4 = 6 + 6, it belongs t0 the class mechanism. As the shortest link is fixed, ii is a double-
crank mechanism and thus EF and AG can revolve fully.
MECHANICAL ADVANTAGE:
21.Explain the Mechanical Advantage?
The mechanical advantage (MA) of a mechanism is the ratio of the output force or torque 10 the
input force or torque at any instant. Thus for the linkage of Fig. if friction and inertia forces are
ignored and the input torque T, is applied to the link 2 to drive the output link 4 with a resisting
torque T, then
Thus, it is the reciprocal of the velocity ratio. In case of crank-rocker mechanisms the velocity ω 4,
of the output link DC (rocker) becomes zero at the extreme positions (AB'C'D and AB''C'D). i.e.,
when the input link AB is in line with the coupler BC and the angle y between them is either zero or
180 degree. It makes the mechanical advantage to be infinite at such positions. Only a small input
torque can overcome a large output torque load. The extreme positions of the linkage are known
as toggle positions.
TRANSMISSION ANGLE:
22.Explain the Transmission Angle? [Nov 16]
The angle μ between the output link and the coupler is known as transmission angle. In Fig. if the
link AB is the input link, the force applied 10 the output link DC is transmitted through the coupler
BC. For a particular value of force in the coupler rod, the torque transmitted 10 the output link
(about the point D) is maximum when the transmission angle μ is 90°. If links BC and DC become
coincident. The transmission angle is zero and the mechanism would lock or jam. If μ deviates c
significantly from 90 degree, the torque on the output link decreases. Sometimes, it may not be
sufficient to overcome the friction in the system and the mechanism may be locked or jammed.
Hence μ is usually kepi more than 45°. The best mechanisms, therefore, hove a transmission angle
that does not deviate much from 90 degree.
Applying cosine law to triangles ARD and BCD (Fig.),
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ad sin θ - bc sin µ dµ/dθ = 0
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µ =137
Minimum angle:
d2 =( a +b)2 +c2 -2(a +b)c cos µ
82 =( 7 +6)2 +102 -2(7 +6) 10 cos µ
µ =38
STRAIGHT LINE GENERATORS:
24.What are straight line mechanisms? (Nov /Dec 12)
One of the most common forms of the constraint mechanisms is that it permits only relative motion
of an oscillatory nature along a straight line. The mechanisms used for this purpose are called
straight line mechanisms. These mechanisms are of the following two types:
1. In which only turning pairs are used, and
2. In which one sliding pair is used.
25.Sketch the peaucellier straight-line motion mechanism and prove that the generating
point moves in a straight line? (Nov /Dec 12 & 16)
It consists of a fixed link OO1 and the other straight links O1A, OC, OD, AD, DB, BC and CA are
connected by turning pairs at their intersections, as shown in Fig The pin at A is constrained to
move along the circumference of a circle with the fixed diameter OP, by means of the link O1A.
It may be proved that the product OA × OB remains constant, when the link O1A rotates. Join CD
to bisect AB at R. Now from right angled triangles ORC and BRC, we have
Since OC and BC are of constant length, therefore the product OB × OA remains constant. Hence
the point B traces a straight path perpendicular to the diameter OP.
26.Explain how a pantograph works. What are its uses? (May/Jun 12)
A pantograph is an instrument used to reproduce to an enlarged or a reduced Scale and as exactly
as possible the path described by a given point. It consists of a Jointed parallelogram ABCD as
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shown in Fig. It is made up of bars connected by turning pairs. The bars BA and BC are extended
to O and E respectively, such that
Thus, for all relative positions of the bars, the triangles OAD and OBE are similar and the points O,
D and E are in one straight line. It may be proved that point E traces out the same path as
described by point D. From similar triangles OAD and OBE, we find that
Let point O be fixed and the points D and E move to some new positions D′ and E′. Then
A little consideration will show that the straight line DD′ is parallel to the straight line EE′. Hence, if
O is fixed to the frame of a machine by means of a turning pair and D is attached to a point in the
machine which has rectilinear motion relative to the frame, then E will also trace out a straight line
path.
Similarly, if E is constrained to move in a straight line, then D will trace out a straight line parallel
to the former. A pantograph is mostly used for the reproduction of plane areas and figures such as
maps, plans etc., on enlarged or reduced scales. It is, sometimes, used as an indicator rig in order
to reproduce to a small scale the displacement of the crosshead and therefore of the piston of a
reciprocating steam engine. It is also used to guide cutting tools. A modified form of pantograph is
used to collect power at the top of an electric locomotive.
It is a crossed four bar chain mechanism and was used by Watt for his early steam engines to
guide the piston rod in a cylinder to have an approximate straight line motion In Fig. OBAO1 is a
crossed four bar chain in which O and O1 are fixed. In the mean position of the mechanism, links
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OB and O1A are parallel and the coupling rod AB is perpendicular to O1A and OB. The tracing point
P traces out an approximate straight line over certain positions of its movement, if PB/PA =
O1A/OB. This may be proved as follows :
A little consideration will show that in the initial mean position of the mechanism, the
instantaneous centre of the link BA lies at infinity. Therefore the motion of the point P is along the
vertical line BA . Let OB′ A′O1 be the new position of the mechanism after the links OB and O1A
are displaced through an angle θ and φ respectively. The instantaneous centre now lies at I. Since
the angles θ and φ are very small, therefore
arc B B′ = arc A A′ or OB × θ = O1 A × φ
This mechanism, as shown in Fig, is similar to Scott-Russel mechanism (discussed in fig), but in
this case AP is not equal to AQ and the points P and Q are constrained to move in the horizontal
and vertical directions. A little consideration will B show that it forms an elliptical trammel, so that
any point A on PQ traces an ellipse with semi-major axis AQ and semi minor axis AP. If the point A
moves in a circle, then for point Q to move along an approximate straight line, the length OA must
be equal (AP)2 / AQ. This is limited to only small displacement of P.
Grasshopper mechanism:
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This mechanism is a modification of modified Scott-Russel’s mechanism with the difference that the
point P does not slide along a straight line, but moves in a circular arc with centre O. It is a four
bar mechanism and all the pairs are turning pairs as shown in Fig.
In this mechanism, the centres O and O1 are fixed. The link OA oscillates about O through an angle
AOA1 which causes the pin P to move along a circular arc with O1 as centre and O1P as radius. For
small angular displacements of OP on each side of the horizontal, the point Q on the extension of
the link PA traces out an approximately a straight path QQ′, if the lengths are such that OA= (AP)2
/ AQ.
Tchebicheff’s mechanism:
It is a four bar mechanism in which the crossed links OA and O1B are of equal length, as shown in
Fig. The point P, which is the mid-point of AB traces out an approximately straight line parallel to
OO1. The proportions of the links are, usually, such that point P is exactly above O or O1 in the
extreme positions of the mechanism i.e. when BA lies along OA or when BA lies along BO1. It may
be noted that the point P will lie on a straight line parallel to OO1, in the two extreme positions and
in the mid position, if the lengths of the links are in proportions AB : OO1 : OA = 1 : 2 : 2.5.
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Roberts mechanism:
It is also a four bar chain mechanism, which, in its mean position, has the form of a trapezium. The
links OA and O1 B are of equal length and OO1 is fixed. A bar PQ is rigidly attached to the link AB
at its middle point P. A little consideration will show that if the mechanism is displaced as shown by
the dotted lines in Fig, the point Q will trace out an approximately straight line.
Cross-by indicator:
42
Thompson indicator:
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29.Explain Ackerman Steering Gear.
The Ackerman steering gear mechanism is much simpler than Davis gear. The difference
between the Ackerman and Davis steering gears are:
1. The whole mechanism of the Ackerman steering gear is on back of the front wheels;
whereas in Davis steering gear, it is in front of the wheels.
2. The Ackerman steering gear consists of turning pairs, whereas Davis steering gear
consists of sliding members.
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Toggle mechanisms are used, where large resistances are to be overcome through short
distances. Here, effort applied will be small but acts over large distance. In the
mechanism shown in fig., 2 is the input link, to which, power is supplied and 6 is the
output link, which has to overcome external resistance. Links 4 and 5 are of equal length.
Considering the equilibrium condition of slider 6, For small angles of α, F (effort) is much
smaller than P (resistance). This mechanism is used in rock crushers, presses, riveting
machines etc.
Crank-rocker Mechanism:
This mechanism is shown in Figure. In this case for every complete rotation of link 2
(called a crank), the link 4 (called a lever or rocker), makes oscillation between extreme
positions O4B1 and O4B2.
The position of O4B1 is obtained when point A is A1 whereas position O4B2 is obtained when
A is at A2. It may be observed that crank angles for the two strokes (forward and
backward) of oscillating link O4B are not same. It may also be noted that the length of the
crank is very short. If l1, l2, l3 and l4 are lengths of links 1, 2, 3 and 4 respectively, the
proportions of the link may be as follows:
Rocker-Rocker Mechanism:
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In this mechanism, both the links 2 and 4 can only oscillate. This is shown in Link O2A
oscillates between positions O2A1 and O2A2 whereas O4B oscillates between positions O4B1
and O4B2. Position O4B2 is obtained when O2A and AB are along straight line and position
O2A1 is obtained when AB and O4B are along straight line. This mechanism must satisfy
the following relations.
It may be observed that link AB has shorter length as compared to other links. If links 2
and 4 are of equal lengths and l1 > l3, this mechanism forms automobile steering gear.
UNIVERSAL JOINT:
31. Sketch a Universal or Hooke’s Joint and derive the condition for equal speeds of driving
and driven shafts? (Nov /Dec 12)
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A Hooke’s joint is used to connect two shafts, which are intersecting at a small angle, as
shown in Fig. The end of each shaft is forked to U-type and each fork provides two
bearings for the arms of a cross.
The arms of the cross are perpendicular to each other. The motion is transmitted from the
driving shaft to driven shaft through a cross. The inclination of the two shafts may be
constant, but in actual practice it varies, when the motion is transmitted.
The main application of the Universal or Hooke’s joint is found in the transmission from
the gear box to the differential or back axle of the automobiles. It is also used for
transmission of power to different spindles of multiple drilling machines. It is also used as
a knee joint in milling machines.
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PROBLEMS BASED ON QUICK RETURN MECHANISM:
32. In a crank and slotted lever quick return motion mechanism, the distance between the
fixed centers is 240 mm and the length of the driving crank is 120 mm. Find the
inclination of the slotted bar with the vertical in the extreme position and the time ratio
of cutting stroke to the return stroke. If the length of the slotted bar is 450 mm, find the
length of the stroke if the line of stroke passes through the extreme positions of the free
end of the lever. (NOV/DEC 2011 & 16)
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Inclination of the slotted bar with the vertical:
33.The length of the fixed link of a crank and slotted-lever mechanism is 250 mm and that
of the crank is 100 mm. Determine the(i) inclination of the slotted lever with the vertical
in the extreme position. (ii) ratio of the time of culling stroke to the time of return
stroke, and (iii) length of tile stroke, if the length of the slotted lever is 450 mm and the
line of stroke passes through the extreme positions of the free end of the lever.
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OA = 250 mm OP'= OP''= 100 mm
AR'= AR''= AR= 450 mm
34.In a crank and slotted lever quick return mechanism, the distance between the fixed
centres is 150mm and the driving crank is 75mm long. Determine the ratio of the time
taken on the cutting and return strokes.
Solution:
Time of cutting stroke 360
Time of return storke
length of crank
sin 90
2 length of fixed link
= 75/150 = ½
50
90 - = sin –1(0.5) = 30º
2
= 90 – 30 = 60
2
= 120º
360 120
Stroke ratio =
120
= 2.
35.In a crank and slotted level quick return motion mechanism, the length of the fixed link
is 300m and that of the driving crank is 150 mm. Determine the maximum angle the
slotted lever will make with the fixed link. Also determine the ration of time of cutting
and return strokes. If the length of the slotted lever is 700mm, what would be the length
of the stroke assuming that the line of the stroke passes through the extreme positions
of the free end of the slotted lever?
Solution:
Given data:
AB = 300mm = 0.3
AE = 150mm = 1.15m
Solution:
AE
=
AB
0.15
= 0.5
0.3
ABE = 90º –
2
= sin–1(0.5)
= 30º Ans.
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(ii) Time ratio of cutting stroke to the return stroke:
We know that 90º – = 30º
2
or = 120º
Time of cutting stroke 360º
=
=2
Time of return stroke
L = 450 mm
36.A Hooke's joint connects two shafts whose axes intersect at 18°. The driving shaft
rotates at a uniform speed of 210 rpm. The driven shaft with attached masses has a
mass of 60 kg and the radius of gyration of 120 mm. Determine the torque required at
the driving shaft if a steady torque of 180 Nm resists rotation of the driven shaft and the
angle of rotation is 45° and angle between the shafts at which the total fluctuation of
speed of the driven shaft is limited to 18 rpm.(Nov/Dec 14)
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Previous Year University Questions: (2 Marks)
1) Define Kinematic pair.[April/May-10]
2) Define Kinematic chain.[April/May-10]
3) Define sliding pair.[April/May-08]
4) Define degrees of freedom.[April/May-08]
5) Explain Grashoff’s law. (May/June 09)(Nov/Dec 12)
6) What is Inversion of mechanism. (May/June 06)
7) Define lower pair.(Nov/Dec 11)
8) Define higher pair.(Nov/Dec 11)
9) Define Link.[Nov/Dec-11]
10) Classify the Constrained motion?[May/June-14]
11) What is meant by transmission angle? What is the worst values of transmission angle?(April/may 10)
(May/June12)
12) Enumerate the difference between a Machine and a Structure. (May/June 14)
Define sliding connectors. (Nov /Dec 13)
13) Define rotation and translation. (Nov /Dec 13)
14) Classify the Constrained motion? (May/June 14)
15) Differentiate the machine and structure. (May/June 14)
16) Differentiate between rigid and resistant bodies. (Nov /Dec 14)
17) The ratio between the width of the front axle and that of wheel base of a steering mechanism is 0.44.
At the instant when the front inner wheel is turned by 18°, what should be the angle turned by the outer
front wheel for perfect steering? (Nov /Dec 14)