SECTION - A

SPP SHOP
INDEX:

1 Summary & result of Short Circuit.

2 Summary & result of Equipment Evaluation.
3 Summary of Protective Device.
4 Summary & results of Arc Flash Analysis.
5 Utility Short circuit Capacity.
6 Cable Data.
7 Transformer Data.
8 Detailed Review of Protective Device Study.
9 Time Current Graphs
10 Protective Device Settings
11 Network Modell
12 List of Drawings & Documents.
13 Details of Software & Versions
1. SUMMARY OF SHORT CIRCUIT ANALYSIS

Bus 3-Phase Fault Currents in kA Line-to-Ground Fault Currents in kA Line-to-Line Fault Currents in kA *Line-to-Line-to-Ground Currents in kA
ID kV I"k ip Ik I"k ip Ib Ik I"k ip Ib Ik I"k ip Ib Ik
1-DB-0-01 0.415 23.688 39.965 22.862 0.1 0.169 0.1 0.1 20.515 34.61 20.515 20.515 20.536 34.647 20.536 20.536
1-LP-0-01 0.415 4.748 6.849 4.745 0.098 0.142 0.098 0.098 4.112 5.931 4.112 4.112 4.117 5.938 4.117 4.117
1-LP-0-02 0.415 7.643 11.026 7.622 0.099 0.143 0.099 0.099 6.619 9.549 6.619 6.619 6.627 9.56 6.627 6.627
1-LP-0-03 0.415 7.643 11.026 7.622 0.099 0.143 0.099 0.099 6.619 9.549 6.619 6.619 6.627 9.56 6.627 6.627
1-LP-0-04 0.415 3.131 4.516 3.13 0.097 0.14 0.097 0.097 2.711 3.911 2.711 2.711 2.715 3.916 2.715 2.715
1-PDB-0-01 0.415 30.096 56.055 27.706 0.1 0.187 0.1 0.1 26.064 48.545 26.064 26.064 26.087 48.588 26.087 26.087
1-PDB-0-02 0.415 16.907 25.137 16.606 0.1 0.149 0.1 0.1 14.642 21.769 14.642 14.642 14.658 21.794 14.658 14.658
1-PP-0-01 0.415 10.47 15.193 10.388 0.099 0.144 0.099 0.099 9.068 13.158 9.068 9.068 9.08 13.176 9.08 9.08
1-PP-0-02 0.415 15.965 24.763 15.642 0.1 0.155 0.1 0.1 13.826 21.445 13.826 13.826 13.845 21.475 13.845 13.845
1-RP-0-01 0.415 16.961 25.425 16.642 0.1 0.15 0.1 0.1 14.689 22.019 14.689 14.689 14.706 22.044 14.706 14.706
1-RP-0-02 0.415 6.83 9.854 6.812 0.099 0.143 0.099 0.099 5.915 8.534 5.915 5.915 5.923 8.545 5.923 5.923
1-RP-0-03 0.415 12.577 18.263 12.455 0.1 0.145 0.1 0.1 10.892 15.816 10.892 10.892 10.905 15.835 10.905 10.905
1-RP-0-04 0.415 18.363 27.713 17.978 0.1 0.151 0.1 0.1 15.903 24 15.903 15.903 15.921 24.027 15.921 15.921
CPC2 Floor & Oven Conv 0.415 8.267 11.952 8.136 0.099 0.143 0.099 0.099 7.159 10.351 7.159 7.159 7.17 10.367 7.17 7.17
CPP1 (PT PANEL) 0.415 18.4 28.597 17.549 0.1 0.156 0.1 0.1 15.935 24.766 15.935 15.935 15.954 24.795 15.954 15.954
CPP2 ED PANEL 0.415 12.845 19.186 12.453 0.1 0.149 0.1 0.1 11.124 16.616 11.124 11.124 11.141 16.641 11.141 11.141
Electro Pnwumatic Fix 0.415 1.878 2.709 1.866 1.565 2.258 1.565 1.565 1.625 2.344 1.625 1.625 1.769 2.552 1.769 1.769
EMD FEED BOX 0.415 14.631 23.13 14.319 13.325 21.066 13.325 13.325 12.62 19.952 12.62 12.62 14.597 23.078 14.597 14.597
FANS 0.415 0.59 0.875 0.442 0.426 0.633 0.426 0.426 0.469 0.696 0.469 0.469 0.534 0.793 0.534 0.534
AWU-SPP-01 CP 0.415 6.273 9.05 6.263 0.099 0.142 0.099 0.099 5.433 7.837 5.433 5.433 5.439 7.847 5.439 5.439
AWU-SPP-02 CP 0.415 6.273 9.05 6.263 0.099 0.142 0.099 0.099 5.433 7.837 5.433 5.433 5.439 7.847 5.439 5.439
AWU-SPP-03 CP 0.415 4.933 7.115 4.929 0.098 0.142 0.098 0.098 4.272 6.162 4.272 4.272 4.277 6.17 4.277 4.277
AWU-SPP-04 CP 0.415 4.603 6.64 4.6 0.098 0.141 0.098 0.098 3.986 5.75 3.986 3.986 3.991 5.758 3.991 3.991
BBT-S1 0.415 12.91 20.115 12.597 11.397 17.758 11.397 11.397 11.129 17.34 11.129 11.129 12.582 19.604 12.582 12.582
BBT-S2 0.415 12.775 19.864 12.462 11.287 17.551 11.287 11.287 11.012 17.123 11.012 11.012 12.447 19.354 12.447 12.447
BBT-S3 0.415 12.498 19.356 12.198 11.067 17.14 11.067 11.067 10.774 16.687 10.774 10.774 12.172 18.851 12.172 12.172
BBT-S4 0.415 12.453 19.274 12.155 11.031 17.073 11.031 11.031 10.736 16.616 10.736 10.736 12.127 18.77 12.127 12.127
BBT-S5 0.415 12.188 18.795 11.903 10.82 16.685 10.82 10.82 10.508 16.205 10.508 10.508 11.865 18.297 11.865 11.865
BBT-S6 0.415 12.144 18.717 11.861 10.785 16.622 10.785 10.785 10.471 16.139 10.471 10.471 11.823 18.221 11.823 11.823
CPC1 0.415 1.58 2.279 1.577 0.091 0.131 0.091 0.091 1.368 1.974 1.368 1.368 1.37 1.977 1.37 1.37
CPP1 -1 0.415 1.26 1.821 1.17 0.088 0.127 0.088 0.088 1.092 1.577 1.092 1.092 1.096 1.584 1.096 1.096
CPP1 -3 0.415 2.515 3.628 2.418 0.094 0.136 0.094 0.094 2.178 3.142 2.178 2.178 2.182 3.148 2.182 2.182
CPP2 -1 (RECTIFIER) 0.415 14.958 22.109 14.446 0.1 0.147 0.1 0.1 12.954 19.147 12.954 12.954 12.97 19.17 12.97 12.97
CPP2 -2(CHILLER) 0.415 9.332 13.489 9.167 0.099 0.143 0.099 0.099 8.082 11.682 8.082 8.082 8.093 11.698 8.093 8.093
CPP2 -5 0.415 14.588 21.998 12.691 0.1 0.15 0.1 0.1 12.634 19.051 12.634 12.634 12.65 19.075 12.65 12.65
LIGHT 0.415 1.65 2.38 1.567 1.439 2.076 1.439 1.439 1.408 2.031 1.408 1.408 1.713 2.471 1.713 1.713
LP01 0.415 1.358 1.959 1.305 0.089 0.129 0.089 0.089 1.176 1.696 1.176 1.176 1.179 1.701 1.179 1.179
SPP-SWB-01_IC 0.415 36.231 81.098 33.986 0.101 0.225 0.101 0.101 31.377 70.233 31.377 31.377 31.402 70.288 31.402 31.402
SPP-SWB-02_IC 0.415 17.064 27.884 16.757 17.057 27.871 17.057 17.057 14.731 24.071 14.731 14.731 17.102 27.945 17.102 17.102
TURN TABLE 1 0.415 1.132 1.633 1.114 1.003 1.447 1.003 1.003 0.976 1.408 0.976 0.976 1.141 1.646 1.141 1.141
TURN TABLE 2 0.415 0.758 1.094 0.745 0.691 0.997 0.691 0.691 0.653 0.942 0.653 0.653 0.785 1.132 0.785 0.785
 Bus 3-Phase Fault Currents in kA Line-to-Ground Fault Currents in kA Line-to-Line Fault Currents in kA *Line-to-Line-to-Ground Currents in kA
ID kV I"k ip Ik I"k ip Ib Ik I"k ip Ib Ik I"k ip Ib Ik
TURN TABLE 3 0.415 0.758 1.094 0.745 0.691 0.997 0.691 0.691 0.653 0.942 0.653 0.653 0.785 1.132 0.785 0.785
WELDING GUN 1 0.415 5.896 8.55 5.834 4.937 7.158 4.937 4.937 5.098 7.392 5.098 5.098 5.552 8.051 5.552 5.552
WELDING GUN 2 0.415 6.454 9.354 6.38 5.448 7.895 5.448 5.448 5.58 8.087 5.58 5.58 6.08 8.811 6.08 6.08
WELDING GUN3 0.415 5.529 8.019 5.474 4.62 6.701 4.62 4.62 4.781 6.934 4.781 4.781 5.224 7.576 5.224 5.224
WELDING GUN 4 0.415 5.519 8.005 5.465 4.613 6.691 4.613 4.613 4.773 6.922 4.773 4.773 5.215 7.564 5.215 5.215
PDB-02 0.415 9.156 13.7 8.841 7.663 11.466 7.663 7.663 7.874 11.781 7.874 7.874 8.602 12.872 8.602 8.602
PLC Panel 0.415 2.22 3.202 2.175 1.821 2.627 1.821 1.821 1.913 2.759 1.913 1.913 2.1 3.03 2.1 2.1
PROCESS FAN 0.415 0.697 1.012 0.549 0.506 0.734 0.506 0.506 0.563 0.818 0.563 0.563 0.643 0.933 0.643 0.643
PROCESS LIGHT 0.415 4.949 7.161 4.793 4.062 5.878 4.062 4.062 4.256 6.159 4.256 4.256 4.634 6.706 4.634 4.634
SPP-SWB-01 0.433 37.803 84.616 35.46 0.105 0.235 0.105 0.105 32.738 73.279 32.738 32.738 32.764 73.337 32.764 32.764
SPP-SWB-02 0.433 17.805 29.093 17.483 17.796 29.08 17.796 17.796 15.37 25.115 15.37 15.37 17.843 29.157 17.843 17.843
WELDING GUN 01 0.415 9.135 13.844 8.974 7.71 11.685 7.71 7.71 7.886 11.951 7.886 7.886 8.586 13.013 8.586 8.586
WELDING GUN 02 0.415 10.528 16.086 10.315 9.065 13.851 9.065 9.065 9.083 13.878 9.083 9.083 10.023 15.315 10.023 10.023
WELDING GUN 03 0.415 8.3 12.508 8.168 6.963 10.494 6.963 6.963 7.167 10.801 7.167 7.167 7.832 11.803 7.832 7.832
WELDING GUN 04 0.415 8.279 12.474 8.148 6.949 10.469 6.949 6.949 7.149 10.772 7.149 7.149 7.814 11.773 7.814 7.814

All fault currents are in rms kA. Current ip is calculated using Method C. * LLG fault current is the larger of the two faulted line currents.

2. EQUIPMENT EVALUTION

We have calculated the flow of short circuit current on each part of the network. Based on the above calculation the Equipment are found above the fault current.
Hence the selection of the devices are in order.
3. SUMMARY OF PROTECTIVE DEVICES

A. Electro Mechenical/Numerical Relays

PT /
Relay ID Manufacturer Model Device Function
CT Ratio
R:ICOG1 Siemens 7SJ80 1000:1 Overcurrent
R:ICOG2 Siemens 7SJ80 1000:1 Overcurrent
R:TR1_HV Siemens 7SJ80 400:1 Overcurrent
R:TR2_HV Siemens 7SJ80 400:1 Overcurrent
R:MSGR1_IC1 SchneiderElectric P111 1000:1 Overcurrent
R:MSGR1_IC2 SchneiderElectric P111 1000:1 Overcurrent
R:SPP-TR2 SchneiderElectric P111 25:1 Overcurrent
R:SPP-TR1 SchneiderElectric P111 50:1 Overcurrent
R:SPP-IC1 SchneiderElectric P111 200:1 Overcurrent
R:MSGR1-OG5 SchneiderElectric P111 200:1 Overcurrent
R:MSGR1:OG20 SchneiderElectric P111 200:1 Overcurrent
R:LINE 2 Siemens 7SJ80 400:1 Overcurrent
R:LINE1 Siemens 7SJ80 400:1 Overcurrent
B. Low Voltage Circuit Breaker with Solid State / Microprocessor Trip Device

LVCB ID Manufacturer BreakerModel Trip DeviceModel

SPP-SWB-01_IC Square-D NW25H1 MICROLOGIC6.0
SPP-SWB-02_IC Square-D NW08H1 MICROLOGIC6.0
SPP-SWB-01-F1 Square-D NW08H1 MICROLOGIC6.0
1-DB-0-01_IC Square-D NW08H1 MICROLOGIC6.0
SPP-SWB-01-F2 Square-D NW16H1 MICROLOGIC6.0
1-PDB-0-01_IC Square-D NW16H1 MICROLOGIC6.0
1-DB-0-01-F1 Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-LP-0-01_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-DB-0-01-F2 Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-LP-0-02_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-DB-0-01-F3 Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-LP-0-03_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-DB-0-01-F4 Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-LP-0-04_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-DB-0-01-F5 Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-RP-0-01_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-DB-0-01-F6 Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-RP-0-02_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-DB-0-01-F7 Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-RP-0-03_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-DB-0-01-F8 Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-RP-0-04_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-DB-0-01-F9 Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-PDB-0-02_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-DB-0-01-F10 Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-DB-0-01-F11 Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-DB-0-01-F12 Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-DB-0-01-F13 Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-DB-0-01-F14 Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-PP-0-01_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
 LVCB ID Manufacturer BreakerModel Trip DeviceModel
1-DB-0-01-F15 Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-PP-0-02_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX)
1-PDB-0-01-F1 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX)
CPP1 (PT PANEL)_IC Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX)
1-PDB-0-01-F2 Schneider Electric NSX100 - F Micrologic 2.2 (NSX)
1-PDB-0-01-F3 Schneider Electric NSX100 - F Micrologic 2.2 (NSX)
1-PDB-0-01-F4 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX)
CPP2 _IC Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX)
1-PDB-0-01-F5 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX)
1-PDB-0-01-F6 Schneider Electric NSX250 - N Micrologic 2.2G (NSX)
1-PDB-0-01-F7 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX)
1-PDB-0-01-F9 Schneider Electric NSX250 - N Micrologic 2.2 (NSX)
1-PDB-0-01-F8 Schneider Electric NSX100 - N Micrologic 2.2 (NSX)
1-PDB-0-01-F10 Schneider Electric NSX250 - N Micrologic 2.2 (NSX)
SPP-SWB-02-F1 Square-D NW08H1 MICROLOGIC6.0
EMD FEED BOX_IC Square-D NW08H1 MICROLOGIC6.0
ENDBOX-F1 Square-D NT08H1 MICROLOGIC6.0
BBT-TOB1 Schneider Electric NSX250 - F Micrologic 6.2A/E (NSX)
PDB-02_IC Schneider Electric NSX250 - F Micrologic 6.2A/E (NSX)
BBT-TOB2 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX)
WELDING GUN 01_IC Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX)
BBT-TOB3 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX)
WELDING GUN 02_IC Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX)
BBT-TOB4 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX)
WELDING GUN03_IC Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX)
BBT-TOB5 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX)
WELDING GUN 04_IC Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX)
2-DB-0-03-F1 Schneider Electric NSX100 - F Micrologic 2.2 (NSX)
2-RP-0-04_IC Schneider Electric NSX100 - F Micrologic 2.2 (NSX)
2-DB-0-03-F2 Schneider Electric NSX100 - F Micrologic 2.2 (NSX)
PROCESS FAN_IC Schneider Electric NSX100 - F Micrologic 2.2 (NSX)
2-DB-0-03-F3 Schneider Electric NSX100 - F Micrologic 2.2 (NSX)
 LVCB ID Manufacturer BreakerModel Trip DeviceModel
PROCESS LIGHT_IC Schneider Electric NSX100 - F Micrologic 2.2 (NSX)
2-DB-0-03-F4 Schneider Electric NSX100 - F Micrologic 2.2 (NSX)
PLC_IC Schneider Electric NSX100 - F Micrologic 2.2 (NSX)
WELDING GUN1- F1 Schneider Electric NSX400 - N Micrologic 6.3A/E (NSX)
WELDING GUN2- F1 Schneider Electric NSX400 - N Micrologic 6.3A/E (NSX)
WELDING GUN3- F1 Schneider Electric NSX400 - N Micrologic 6.3A/E (NSX)
WELDING GUN4- F1 Schneider Electric NSX400 - N Micrologic 6.3A/E (NSX)
4. SUMMARY OF ARC FLASH HAZARD ANALYSIS:

3P Arcing Max 3P Arc 3P Energy Required

Branch 3P Fault Name of Working PPE CLASS
Suppy from as per Protective Device LL Voltage 3P Bolted Current Equipment Gap Flash (cal/cm^2) IEEE
Bus Name as per SLD Current Duration Protective Ground Distance AS PER
FORD Name as per SLD (kV) Fault (Amp) (kA) at type (mm) Boundary at 1584 PPE
(Amp) (sec) Device (cm) FORD
100% (cm) 100% Class (100%)
TURN TABLE 2 PLC-F2 PLC-F2 0.415 878 878 0.797 0.02 BREAKER YES DEVICE/SWBD 25 7.03 46 0.028 Level A 0
TURN TABLE 3 PLC-F3 PLC-F3 0.415 878 878 0.797 0.02 BREAKER YES DEVICE/SWBD 25 7.03 46 0.028 Level A 0
TURN TABLE 1 PLC-F1 PLC-F1 0.415 1301 1301 1.116 0.02 BREAKER YES DEVICE/SWBD 25 8.03 46 0.037 Level A 0
FANS PROCESS FAN IC PROCESS FAN_IC 0.415 524 524 0.524 0.08 BREAKER YES DEVICE/SWBD 25 8.63 46 0.043 Level A 0
PROCESS FAN PDB-02 2-DB-0-03-F2 0.415 650 650 0.65 0.01 BREAKER YES DEVICE/SWBD 25 9.62 46 0.053 Level A 0
LIGHT PDB-02 PROCESS LIGHT_IC 0.415 1819 1819 1.486 0.03 BREAKER YES DEVICE/SWBD 25 19.72 46 0.223 Level A 0
CPP1 -1 1-PDB-0-01-F2 1-PDB-0-01-F2 0.415 1391 1391 1.181 0.05 BREAKER YES DEVICE/SWBD 25 19.99 46 0.230 Level A 0
ELECTRO PNEUMATIC FIX BBT-TOB1 BBT-TOB1 0.415 2154 2154 1.694 0.05 BREAKER YES DEVICE/SWBD 25 17.30 46 0.244 Level A 0
LP01 1-PDB-0-01-F8 1-PDB-0-01-F8 0.415 1551 1551 1.296 0.03 BREAKER YES DEVICE/SWBD 25 20.96 46 0.252 Level A 0
PLC Panel PDB-02 BBT-TOB1 0.415 2460 2460 1.888 0.04 BREAKER YES DEVICE/SWBD 25 18.58 46 0.274 Level A 0
1-LP-0-01 1-DB-0-01-F1 1-DB-0-01-F1 0.415 5537 5537 3.666 0.02 BREAKER YES DEVICE/SWBD 25 20.84 46 0.331 Level A 0
AWU-SPP-04 CP 1-DB-0-01-F13 1-DB-0-01-F13 0.415 5359 5359 3.74 0.02 BREAKER YES DEVICE/SWBD 25 25.16 46 0.364 Level A 0
1-LP-0-04 1-DB-0-01-F4 1-DB-0-01-F4 0.415 3684 3684 2.233 0.04 BREAKER YES DEVICE/SWBD 25 22.77 46 0.382 Level A 0
AWU-SPP-03 CP 1-DB-0-01-F12 1-DB-0-01-F12 0.415 5727 5727 3.958 0.02 BREAKER YES DEVICE/SWBD 25 25.94 46 0.387 Level A 0
AWU-SPP-01 CP 1-DB-0-01-F10 1-DB-0-01-F10 0.415 7195 7195 4.81 0.02 BREAKER YES DEVICE/SWBD 25 28.83 46 0.477 Level A 0
AWU-SPP-02 CP 1-DB-0-01-F11 1-DB-0-01-F11 0.415 7195 7195 4.81 0.02 BREAKER YES DEVICE/SWBD 25 28.83 46 0.477 Level A 0
CPC1 1-PDB-0-01-F9 1-PDB-0-01-F9 0.415 1872 1872 1.523 0.08 BREAKER YES DEVICE/SWBD 25 29.05 46 0.485 Level A 0
1-LP-0-02 1-DB-0-01-F2 1-DB-0-01-F2 0.415 8641 8641 5.275 0.02 BREAKER YES DEVICE/SWBD 25 26.49 46 0.490 Level A 0
1-LP-0-03 1-DB-0-01-F3 1-DB-0-01-F3 0.415 8641 8641 5.275 0.02 BREAKER YES DEVICE/SWBD 25 26.49 46 0.490 Level A 0
CPP1 -3 1-PDB-0-01-F3 1-PDB-0-01-F3 0.415 2860 2860 1.859 0.07 BREAKER YES DEVICE/SWBD 25 29.86 46 0.512 Level A 0
PROCESS LIGHT PDB-02 2-DB-0-03-F3 0.415 5107 5107 3.431 0.07 BREAKER YES DEVICE/SWBD 25 27.32 46 0.516 Level A 0
WELDING GUN 4 WELDINGGUN4 F1 WELDING GUN4-F1 0.415 5686 5686 3.934 0.08 BREAKER YES DEVICE/SWBD 25 33.68 46 0.652 Level A 0
WELDING GUN 3 WELDINGGUN3 F1 WELDING GUN3-F1 0.415 5697 5697 3.94 0.08 BREAKER YES DEVICE/SWBD 25 33.71 46 0.653 Level A 0
WELDING GUN 1 WELDINGGUN1 F1 WELDING GUN1-F1 0.415 6063 6063 4.156 0.08 BREAKER YES DEVICE/SWBD 25 34.70 46 0.691 Level A 0
WELDING GUN 2 WELDINGGUN2 F1 WELDING GUN2-F1 0.415 6608 6608 4.473 0.09 BREAKER YES DEVICE/SWBD 25 36.10 46 0.749 Level A 0
WELDING GUN 04 EMD FEED BOX BBT-TOB5 0.415 7855 7855 4.88 0.1 BREAKER YES DEVICE/SWBD 25 34.73 46 0.764 Level A 0
WELDING GUN 03 EMD FEED BOX BBT-TOB4 0.415 7874 7874 4.889 0.1 BREAKER YES DEVICE/SWBD 25 34.77 46 0.766 Level A 0
PDB-02 BBT-TOB1 BBT-TOB1 0.415 8573 8573 5.242 0.1 BREAKER YES DEVICE/SWBD 25 36.40 46 0.826 Level A 0
WELDING GUN 01 EMD FEED BOX BBT-TOB2 0.415 8581 8581 5.245 0.1 BREAKER YES DEVICE/SWBD 25 36.42 46 0.827 Level A 0
1-RP-0-01 1-DB-0-01-F5 1-DB-0-01-F5 0.415 16529 16529 8.967 0.02 BREAKER YES DEVICE/SWBD 25 37.57 46 0.870 Level A 0
1-PDB-0-02 1-DB-0-01-F9 1-DB-0-01-F9 0.415 16651 16651 9.021 0.02 BREAKER YES DEVICE/SWBD 25 37.71 46 0.875 Level A 0
WELDING GUN 02 EMD FEED BOX BBT-TOB3 0.415 9717 9717 5.807 0.12 BREAKER YES DEVICE/SWBD 25 38.94 46 0.923 Level A 0
1-RP-0-04 1-DB-0-01-F8 1-DB-0-01-F8 0.415 17688 17688 9.478 0.02 BREAKER YES DEVICE/SWBD 25 38.96 46 0.923 Level A 0
1-RP-0-02 1-DB-0-01-F6 1-DB-0-01-F6 0.415 7711 7711 4.807 0.05 BREAKER YES DEVICE/SWBD 25 39.42 46 0.941 Level A 0
1-RP-0-03 1-DB-0-01-F7 1-DB-0-01-F7 0.415 13203 13203 6.342 0.04 BREAKER YES DEVICE/SWBD 25 41.00 46 1.004 Level A 0
CPC2 FLOOR & OVEN CONVEYOR 1-PDB-0-01-F10 1-PDB-0-01-F10 0.415 8921 8921 5.415 0.05 BREAKER YES DEVICE/SWBD 25 43.67 46 1.113 Level A 0
BBT-S6 EMD FEED BOX IC EMD FEED BOX_IC 0.415 10979 10979 6.902 0.05 BREAKER YES DEVICE/SWBD 25 45.64 46 1.196 Level A 0
BBT-S5 EMD FEED BOX IC EMD FEED BOX_IC 0.415 11014 11014 6.921 0.05 BREAKER YES DEVICE/SWBD 25 45.71 46 1.200 Level A 0
BBT-S4 EMD FEED BOX IC EMD FEED BOX_IC 0.415 11232 11232 7.038 0.05 BREAKER YES DEVICE/SWBD 25 46.13 46 1.222 Level A 2
BBT-S3 EMD FEED BOX IC EMD FEED BOX_IC 0.415 11270 11270 7.058 0.05 BREAKER YES DEVICE/SWBD 25 46.20 46 1.226 Level A 2
EMD FEED BOX SPP-SWB-02-F1 SPP-SWB-02-F1 0.415 12987 12987 7.362 0.05 BREAKER YES DEVICE/SWBD 25 46.45 46 1.232 Level A 2
 3P Arcing Max 3P Arc 3P Energy Required
Branch 3P Fault Name of Working PPE CLASS
Suppy from as per Protective Device LL Voltage 3P Bolted Current Equipment Gap Flash (cal/cm^2) IEEE
Bus Name as per SLD Current Duration Protective Ground Distance AS PER
FORD Name as per SLD (kV) Fault (Amp) (kA) at type (mm) Boundary at 1584 PPE
(Amp) (sec) Device (cm) FORD
100% (cm) 100% Class (100%)
BBT-S2 EMD FEED BOX IC EMD FEED BOX_IC 0.415 11497 11497 7.179 0.05 BREAKER YES DEVICE/SWBD 25 46.62 46 1.248 Level A 2
BBT-S1 EMD FEED BOX IC EMD FEED BOX_IC 0.415 11613 11613 7.241 0.05 BREAKER YES DEVICE/SWBD 25 46.84 46 1.260 Level A 2
1-PP-0-01 1-DB-0-01-F14 1-DB-0-01-F14 0.415 11127 11127 6.488 0.05 BREAKER YES DEVICE/SWBD 25 48.37 46 1.317 Level A 2
SPP-SWB-02 SPP-TR-01 SPP-SWB-02_IC 0.433 15489 15489 8.349 0.17 BREAKER YES DEVICE/SWBD 32 48.98 46 1.329 Level A 2
CPP2 ED PANEL 1-PDB-0-01-F4 1-PDB-0-01-F4 0.415 12536 12536 7.152 0.05 BREAKER YES DEVICE/SWBD 25 52.35 46 1.499 Level A 2
CPP2 -2(CHILLER) 1-PDB-0-01-F6 1-PDB-0-01-F6 0.415 10039 10039 6.394 0.06 BREAKER YES DEVICE/SWBD 25 53.89 46 1.668 Level A 2
1-PP-0-02 1-DB-0-01-F15 1-DB-0-01-F15 0.415 15151 15151 8.351 0.05 BREAKER YES DEVICE/SWBD 25 57.05 46 1.726 Level A 2
CPP2 -5 1-PDB-0-01-F7 1-PDB-0-01-F7 0.415 13257 13257 8.108 0.16 BREAKER YES DEVICE/SWBD 25 56.81 46 1.854 Level A 2
CPP1 (PT PANEL) 1-PDB-0-01-F1 1-PDB-0-01-F1 0.415 16904 16904 9.133 0.05 BREAKER YES DEVICE/SWBD 25 61.50 46 1.953 Level A 2
CPP2 -1 (RECTIFIER) 1-PDB-0-01-F5 1-PDB-0-01-F5 0.415 14672 14672 8.842 0.05 BREAKER YES DEVICE/SWBD 25 59.43 46 2.029 Level B 2
1-DB-0-01 SPP-SWB-01-F1 SPP-SWB-01-F1 0.415 21044 21044 10.925 0.05 BREAKER YES DEVICE/SWBD 25 69.20 46 2.370 Level B 2
1-PDB-0-01 SPP-SWB-01-F2 SPP-SWB-01-F2 0.415 24794 24794 12.493 0.05 BREAKER YES DEVICE/SWBD 25 75.59 46 2.740 Level B 2
SPP-SWB-01 SPP-TR-02 SPP-SWB-01_IC 0.433 30923 30923 14.583 0.29 BREAKER YES DEVICE/SWBD 32 121.41 46 5.059 Level C 2

5. UTILITY SHORT CIRCUIT CAPACITY:

It is stated the Power source is fed from a 220kV GSEB substation located few kilomtrs away from the Plant and source Fault MVA of the plant is calculated from the utility, With the received data from Ford
is understood that the utility Fault MVA sec is 7809 and based on this value further calculations of short circuit currents for downstream are calculated.
6. CABLE DATA

Sl.No Cable ID Material Size in Sq.mm Length inMtr. No of runs/Phase

1 C: FANS Copper 10 50 1
2 C:1-DB-0-01 Energized 300 100 3
3 C:1-LP-0-01 Copper 4 25 3
4 C:1-LP-0-02 Copper 10 35 3
5 C:1-LP-0-03 Copper 10 35 3
6 C:1-LP-0-04 Copper 10 100 3
7 C:1-PDB-0-01 Energized 300 100 6
8 C:1-PDB-0-02 Copper 25 20 3
9 C:1-PP-0-01 Aluminum 95 40 1
10 C:1-PP-0-02 Aluminum 300 40 1
11 C:1-RP-0-01 Copper 50 35 3
12 C:1-RP-0-02 Copper 25 100 3
13 C:1-RP-0-03 Copper 25 40 3
14 C:1-RP-0-04 Copper 25 15 3
15 C:2-LP-0-04 Copper 4 78 1
16 C:2-RP-0-03 Copper 50 55 1
17 C:2-RP-0-04 Copper 16 80 1
18 C:2-RP-0-07 Copper 50 190 1
19 C:AWU-SPP-01 CP Copper 10 45 3
20 C:AWU-SPP-02 CP Copper 10 45 3
21 C:AWU-SPP-03 CP Copper 10 60 3
22 C:AWU-SPP-04 CP Copper 10 65 3
23 C:BBT Aluminum 300 165 10
24 C:BBT-TOB1 Aluminum 185 40 1
25 C:BBT-TOB2 Aluminum 300 50 1
26 C:BBT-TOB3 Aluminum 300 25 1
27 C:BBT-TOB4 Aluminum 300 65 1
28 C:BBT-TOB5 Aluminum 300 65 1
29 C:CPC1 Copper 10 70 1
30 C:CPC2 Aluminum 120 80 1
Sl.No Cable ID Material Size in Sq.mm Length inMtr. No of runs/Phase

31 C:CPP1 (PT PANEL) Aluminum 240 75 2

32 C:CPP1 -1 Copper 10 95 1
33 C:CPP1 -3 Copper 10 45 1
34 C:CPP2 Aluminum 240 75 1
35 C:CPP2 -1 (RECTIFIER) Aluminum 150 80 2
36 C:CPP2 -2(CHILLER) Aluminum 95 55 1
37 C:CPP2 -5 Aluminum 120 85 2
38 C:EMD FEED BOX Aluminum 300 20 1
39 C:LIGHT Copper 10 50 1
40 C:LP01 Copper 10 85 1
41 C:MSGR1:OG20 Aluminum 300 100 1
42 C:MSGR1:OG5 Aluminum 300 600 1
43 C:MSGR1_IC1 Aluminum 400 11700 1
44 C:MSGR1_IC2 Aluminum 400 11700 1
45 C:SPP_TR01 Aluminum 300 60 1
46 C:SPP_TR02 Aluminum 300 25 1
47 C:TR1_LV Aluminum 400 25 1
48 C:TR2_LV Aluminum 400 100 1
49 C:TURN TABLE 1 Copper 6 30 1
50 C:TURN TABLE 2 Copper 6 60 1
51 C:TURN TABLE 3 Copper 6 60 1
52 C:WG1 Copper 25 20 1
53 C:WG2 Copper 25 20 1
54 C:WG3 Copper 25 20 1
55 C:WG4 Copper 25 20 1
7. TRANSFORMER DATA

2-Winding Transformers
High
kVA Voltage Low voltage Percentage Low High Grounding Vector Type of Supply Variation on
Details of Equipment
rating side in side in Volts Impedance winding winding Mode Group Cooling Primary side
Volts
POWER TR1 50000 220000 33000 12.5 Star Star Direct YNyn0 ONAN-ONAF -5% to +5% tapping range
POWER TR2 50000 220000 33000 12.5 Star Star Direct YNyn0 ONAN-ONAF -5% to +5% tapping range
SPP TR01 1600 33000 433 6.25 Star Delta Direct Dyn11 Oil COLLED -5% to +5% tapping range
SPP TR02 500 33000 433 4 Star Delta Direct Dyn11 Oil COLLED -5% to +5% tapping range

8. DETAILED REVIEW OF PROTECTIVE DEVICE STUDY:

The Network model of the existing power distribution has been created and studied/Analysed, from the study/Analysed it is observed that the
Arc Energy level (cal/cm^2) in the nodes are higher. We have adjusted the protective device settings (ie: Relay, Low Voltage Circuit Breaker with Solid State/
Microprocessor Trip Device) and coordinated the same to minimise the Arc Energy levels. It is understood from the revised setting the energy level are
with in the limits.
 9. TIME CURRENT CHARACTERISTIC CURVE

Amps (Plot Ref. kV=220)

.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K

SPP_TR01 SPP_TR02 POWER TR1 R:SPP-TR2 - P

500 500
FLA - ONAN 65 FLA - ONAN 65 FLA - Other 65 OC1

300 300

SPP-SWB-01_IC

100 R:MSGR1-OG5 - P 100

OC1
SPP-SWB-02-F1
50 R:SPP-IC1 - P 50
OC1
30 R:SPP-TR1 - P 30
OC1

R:LINE1 - P
OC1
10 R:MSGR1_IC1 - P 10

OC1

5 R:TR1_HV - P 5

Seconds
Seconds

OC1
3 3

POWER TR1

1
SPP_TR01 1

SPP_TR02
.5 .5

.3 .3
R R:TR1_HV

SPP-SWB-02_IC
R R:ICOG1
SPP_TR01
SPP_TR02 Inrush
.1 POWER TR1 .1
Inrush
R R:MSGR1_IC1

Inrush
I>

R:MSGR1-OG5

.05 .05

.03 I>

R:SPP-IC1
.03

I> I>

R:SPP-TR1 R:SPP-TR2

SPP_TR01 SPP_TR02
1.6 MVA 0.5 MVA

SPP-SWB-01_IC SPP-SWB-02_IC

POWER TR1

.01 .01
50 MVA
SPP-SWB-01-F2 SPP-SWB-02-F1
R R:LINE1

.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

Amps (Plot Ref. kV=220) ETAP Star 18.0.0C

Project: Date: 22-10-2018

Location: SN: INTERFACE
Contract: Rev: Base
Engineer: Fault: Phase
Filename: D:\protection\lrv_solutions\ford_gujarat\SPP SLD\spp_21102018\spp_21102018.OTI
 Amps MSGR1_LHS (Nom. kV=33, Plot Ref. kV=33)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K

SPP-SWB-02_IC
500 500
SPP-SWB-01_IC

300 300
SPP-SWB-02-F1

SPP-SWB-01-F2

100 100

R:SPP-IC1 - G
50 OC1 50
R:SPP-TR2 - G
OC1
30 30
R:SPP-TR1 - G R:MSGR1_IC1 - N
OC1 OC1

10 10

R:TR1_HV - N
OC1
5 5

Seconds
Seconds

R:LINE1 - N
OC1
3 3

1 1

.5 .5

.3 .3
R R:TR1_HV

R R:ICOG1

.1 R R:MSGR1_IC1 .1

I>

R:MSGR1-OG5

.05 .05

.03 I>

R:SPP-IC1
.03

I> I>

R:SPP-TR1 R:SPP-TR2

SPP_TR01 SPP_TR02
1.6 MVA 0.5 MVA

SPP-SWB-01_IC SPP-SWB-02_IC

POWER TR1

.01 .01
50 MVA
SPP-SWB-01-F2 SPP-SWB-02-F1
R R:LINE1

.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

Amps MSGR1_LHS (Nom. kV=33, Plot Ref. kV=33) ETAP Star 18.0.0C

Project: Date: 22-10-2018

Location: SN: INTERFACE
Contract: Rev: Base
Engineer: Fault: Ground
Filename: D:\protection\lrv_solutions\ford_gujarat\SPP SLD\spp_21102018\spp_21102018.OTI
10. PROTECTIVE DEVICE SETTINGS

A. Protective Device Settings -For Relays

PT / OCR (51 & 51N) OCR (50& 50N)

Level
Relay ID Manufacturer Model Device Function Trip Element Curve Prim. Time Prim. Time
CT Ratio /Stage Pickup Pickup
Amps Delay Amps Delay
R:ICOG1 Siemens 7SJ80 1000:1 Overcurrent Phase OC1 IEC - Inverse 1.05 1050 0.1 4.5 4500 0.7s
R:ICOG1 Siemens 7SJ80 1000:1 Overcurrent Neutral OC1 IEC - Inverse 0.15 150 0.25
R:ICOG2 Siemens 7SJ80 1000:1 Overcurrent Phase OC1 IEC - Inverse 1.05 1050 0.1 4.5 4500 0.7s
R:ICOG2 Siemens 7SJ80 1000:1 Overcurrent Neutral OC1 IEC - Inverse 0.15 150 0.25
R:TR1_HV Siemens 7SJ80 400:1 Overcurrent Phase OC1 IEC - Inverse 0.4 160 0.5 3.4 1360 0.85 s
R:TR1_HV Siemens 7SJ80 400:1 Overcurrent Neutral OC1 IEC - Inverse 0.1 40 0.25
R:TR2_HV Siemens 7SJ80 400:1 Overcurrent Phase OC1 IEC - Inverse 0.4 160 0.5 3.4 1360 0.85 s
R:TR2_HV Siemens 7SJ80 400:1 Overcurrent Neutral OC1 IEC - Inverse 0.1 40 0.25
R:MSGR1_IC1 Schneider Electric P111 1000:1 Overcurrent Phase OC1 IEC - Inverse 1.000 1000 0.250 4.000 4000.00 0.55 s
R:MSGR1_IC1 Schneider Electric P111 1000:1 Overcurrent Neutral OC1 IEC - Inverse 0.100 100 0.200
R:MSGR1_IC2 Schneider Electric P111 1000:1 Overcurrent Phase OC1 IEC - Inverse 1.000 1000 0.250 4.000 4000.00 0.55 s
R:MSGR1_IC2 Schneider Electric P111 1000:1 Overcurrent Neutral OC1 IEC - Inverse 0.100 100 0.200
R:SPP-TR2 Schneider Electric P111 25:1 Overcurrent Phase OC1 IEC - Extremely Inverse 0.400 10 1.200 11.000 275.00 0.1 s
R:SPP-TR2 Schneider Electric P111 25:1 Overcurrent Ground OC1 IEC - Standard Inverse 0.100 2.5 0.100
R:SPP-TR1 Schneider Electric P111 50:1 Overcurrent Phase OC1 IEC - Extremely Inverse 0.650 32.5 0.450 12.000 600.00 0.1 s
R:SPP-TR1 Schneider Electric P111 50:1 Overcurrent Ground OC1 IEC - Standard Inverse 0.100 5 0.120
R:SPP-IC1 Schneider Electric P111 200:1 Overcurrent Phase OC1 IEC - Standard Inverse 0.400 80 0.270 4.000 800.00 0.25 s
R:SPP-IC1 Schneider Electric P111 200:1 Overcurrent Ground OC1 IEC - Standard Inverse 0.100 20 0.150
R:MSGR1-OG5 Schneider Electric P111 200:1 Overcurrent Phase OC1 IEC - Standard Inverse 0.450 90 0.330 5.000 1000.00 0.4 s
R:MSGR1-OG5 Schneider Electric P111 200:1 Overcurrent Ground OC1 IEC - Standard Inverse 0.150 30 0.150
R:MSGR1:OG20 Schneider Electric P111 200:1 Overcurrent Phase OC1 IEC - Standard Inverse 0.450 90 0.330 5.000 1000.00 0.4 s
R:MSGR1:OG20 Schneider Electric P111 200:1 Overcurrent Ground OC1 IEC - Standard Inverse 0.150 30 0.150
R:LINE 2 Siemens 7SJ80 400:1 Overcurrent Phase OC1 IEC - Inverse 0.8 320 0.5 4 1600 0.75 s
R:LINE 2 Siemens 7SJ80 400:1 Overcurrent Neutral OC1 IEC - Inverse 0.15 60 0.5
R:LINE1 Siemens 7SJ80 400:1 Overcurrent Phase OC1 IEC - Inverse 0.8 320 0.5 4 1600 0.75 s
R:LINE1 Siemens 7SJ80 400:1 Overcurrent Neutral OC1 IEC - Inverse 0.15 60 0.3
B. Protective Device Settings - Low Voltage Circuit Breaker with Solid State / Microprocessor Trip Device

Long Time Short-Time / Ground Inst.

Breaker Sensor/ Rating Pickup Delay Pickup Delay Pickup
LVCB ID Manufacturer Trip Device Model Function
Model Frame Plug Trip Trip Trip
Setting Curve Band Setting Curve Band Ixt Setting
(Amps) (Amps) (Amps)
SPP-SWB-01_IC Square-D NW25H1 MICROLOGIC 6.0 2500 Phase 0.95 2375 0.5 2.5 5938 0 OUT 6 15000
SPP-SWB-01_IC Square-D NW25H1 MICROLOGIC 6.0 2500 Ground A 500 0.1 OUT
SPP-SWB-02_IC Square-D NW08H1 MICROLOGIC 6.0 800 Phase 0.8 640 0.5 4 2560 0.2 OUT 6 4800
SPP-SWB-02_IC Square-D NW08H1 MICROLOGIC 6.0 800 Ground A 160 0.1 OUT
SPP-SWB-01-F1 Square-D NW08H1 MICROLOGIC 6.0 800 Phase 1 800 0.5 3 2400 0.1 OUT 6 4800
SPP-SWB-01-F1 Square-D NW08H1 MICROLOGIC 6.0 800 Ground A 160 0 OUT
1-DB-0-01_IC Square-D NW08H1 MICROLOGIC 6.0 800 Phase 0.9 720 0.5 2.5 1800 0.1 OUT 6 4800
1-DB-0-01_IC Square-D NW08H1 MICROLOGIC 6.0 800 Ground A 160 0 OUT
SPP-SWB-01-F2 Square-D NW16H1 MICROLOGIC 6.0 1600 Phase 1 1600 0.5 3 4800 0.1 OUT 4 6400
SPP-SWB-01-F2 Square-D NW16H1 MICROLOGIC 6.0 1600 Ground A 500 0 OUT
1-PDB-0-01_IC Square-D NW16H1 MICROLOGIC 6.0 1600 Phase 0.9 1440 0.5 3 4320 0.1 OUT 4 6400
1-PDB-0-01_IC Square-D NW16H1 MICROLOGIC 6.0 1600 Ground A 500 0 OUT
Fine Adj.
1-DB-0-01-F1 Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 40 18 Phase 18 Fixed 4 x Ir 72 Fixed Fixed 600
1
Fine Adj.
1-LP-0-01_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 40 18 Phase 16.2 Fixed 3 x Ir 48.6 Fixed Fixed 600
0.9
Fine Adj.
1-DB-0-01-F2 Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 40 32 Phase 32 Fixed 4 x Ir 128 Fixed Fixed 600
1
Fine Adj.
1-LP-0-02_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 40 32 Phase 28.8 Fixed 3 x Ir 86.4 Fixed Fixed 600
0.9
Fine Adj.
1-DB-0-01-F3 Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 40 18 Phase 18 Fixed 4 x Ir 72 Fixed Fixed 600
1
Fine Adj.
1-LP-0-03_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 40 18 Phase 16.2 Fixed 3 x Ir 48.6 Fixed Fixed 600
0.9
Fine Adj.
1-DB-0-01-F4 Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 40 18 Phase 18 Fixed 4 x Ir 72 Fixed Fixed 600
1
Fine Adj.
1-LP-0-04_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 40 18 Phase 16.2 Fixed 3 x Ir 48.6 Fixed Fixed 600
0.9
Fine Adj.
1-DB-0-01-F5 Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 100 100 Phase 100 Fixed 4 x Ir 400 Fixed Fixed 1500
1
Fine Adj.
1-RP-0-01_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 100 100 Phase 90 Fixed 3 x Ir 270 Fixed Fixed 1500
0.9
Fine Adj.
1-DB-0-01-F6 Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 100 63 Phase 63 Fixed 4 x Ir 252 Fixed Fixed 1500
1
Fine Adj.
1-RP-0-02_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 100 63 Phase 56.7 Fixed 3 x Ir 170.1 Fixed Fixed 1500
0.9
Fine Adj.
1-DB-0-01-F7 Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 100 63 Phase 63 Fixed 4 x Ir 252 Fixed Fixed 1500
1
Fine Adj.
1-RP-0-03_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 100 63 Phase 56.7 Fixed 3 x Ir 170.1 Fixed Fixed 1500
0.9
Fine Adj.
1-DB-0-01-F8 Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 100 63 Phase 63 Fixed 4 x Ir 252 Fixed Fixed 1500
1
Fine Adj.
1-RP-0-04_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 100 63 Phase 56.7 Fixed 3 x Ir 170.1 Fixed Fixed 1500
0.9
 Long Time Short-Time / Ground Inst.
Breaker Sensor/ Rating Pickup Delay Pickup Delay Pickup
LVCB ID Manufacturer Trip Device Model Function
Model Frame Plug Trip Trip Trip
Setting Curve Band Setting Curve Band Ixt Setting
(Amps) (Amps) (Amps)
Fine Adj.
1-DB-0-01-F9 Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 100 63 Phase 63 Fixed 4 x Ir 252 Fixed Fixed 1500
1
Fine Adj.
1-PDB-0-02_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 100 63 Phase 56.7 Fixed 3 x Ir 170.1 Fixed Fixed 1500
0.9
Fine Adj.
1-DB-0-01-F10 Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 40 32 Phase 32 Fixed 4 x Ir 128 Fixed Fixed 600
1
Fine Adj.
1-DB-0-01-F11 Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 40 32 Phase 32 Fixed 4 x Ir 128 Fixed Fixed 600
1
Fine Adj.
1-DB-0-01-F12 Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 40 32 Phase 32 Fixed 4 x Ir 128 Fixed Fixed 600
1
Fine Adj.
1-DB-0-01-F13 Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 40 32 Phase 32 Fixed 4 x Ir 128 Fixed Fixed 600
1
Fine Adj.
1-DB-0-01-F14 Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 160 160 Phase 160 Fixed 4 x Ir 640 Fixed Fixed 2400
1
Fine Adj.
1-PP-0-01_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 160 160 Phase 144 Fixed 3 x Ir 432 Fixed Fixed 2400
0.9
Fine Adj.
1-DB-0-01-F15 Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 250 250 Phase 250 Fixed 4 x Ir 1000 Fixed Fixed 3000
1
Fine Adj.
1-PP-0-02_IC Schneider Electric NSX250 - F Micrologic 2.2 (NSX) 250 250 Phase 225 Fixed 3 x Ir 675 Fixed Fixed 3000
0.9
1-PDB-0-01-F1 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 630 Phase 630 A 630 0.5 4 2520 0.1 OUT 6 3780
1-PDB-0-01-F1 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 630 Ground 0.2 126 0 OFF OUT
CPP1 (PT PANEL)_IC Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 630 Phase 570 A 570.1 0.5 3 1710 0.1 OUT 4 2520
CPP1 (PT PANEL)_IC Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 630 Ground 0.2 126 0 OFF OUT
Fine Adj.
1-PDB-0-01-F2 Schneider Electric NSX100 - F Micrologic 2.2 (NSX) 40 40 Phase 40 Fixed 4 x Ir 160 Fixed Fixed 600
1
Fine Adj.
1-PDB-0-01-F3 Schneider Electric NSX100 - F Micrologic 2.2 (NSX) 100 63 Phase 63 Fixed 4 x Ir 252 Fixed Fixed 1500
1
1-PDB-0-01-F4 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 400 Phase 400 A 400 0.5 4 1600 0.1 OUT 6 2400
1-PDB-0-01-F4 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 400 Ground 0.2 80 0 OFF OUT
CPP2 _IC Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 400 Phase 360 A 360 0.5 3 1080 0.1 OUT 4 1600
CPP2 _IC Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 400 Ground 0.2 80 0 OFF OUT
1-PDB-0-01-F5 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 630 Phase 630 A 630 0.5 4 2520 0.1 OUT 6 3780
1-PDB-0-01-F5 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 630 Ground 0.2 126 0 OFF OUT
Fine Adj.
1-PDB-0-01-F6 Schneider Electric NSX250 - N Micrologic 2.2G (NSX) 250 200 Phase 200 Fixed 4 x Ir 800 Fixed Fixed 3000
1
1-PDB-0-01-F7 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 630 Phase 630 A 630 0.5 4 2520 0.1 OUT 6 3780
1-PDB-0-01-F7 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 630 Ground 0.2 126 0 OFF OUT
Fine Adj.
1-PDB-0-01-F9 Schneider Electric NSX250 - N Micrologic 2.2 (NSX) 250 200 Phase 200 Fixed 4 x Ir 800 Fixed Fixed 3000
1
Fine Adj.
1-PDB-0-01-F8 Schneider Electric NSX100 - N Micrologic 2.2 (NSX) 40 40 Phase 40 Fixed 4 x Ir 160 Fixed Fixed 600
1
Fine Adj.
1-PDB-0-01-F10 Schneider Electric NSX250 - N Micrologic 2.2 (NSX) 250 200 Phase 200 Fixed 4 x Ir 800 Fixed Fixed 3000
1
SPP-SWB-02-F1 Square-D NW08H1 MICROLOGIC6.0 800 Phase 1 800 1 4 3200 0.2 OUT 6 4800
SPP-SWB-02-F1 Square-D NW08H1 MICROLOGIC6.0 800 Ground A 160 0 OUT
EMD FEED BOX_IC Square-D NW08H1 MICROLOGIC6.0 800 Phase 0.8 640 0.5 2 1280 0 OUT 2 1600
 Long Time Short-Time / Ground Inst.
Breaker Sensor/ Rating Pickup Delay Pickup Delay Pickup
LVCB ID Manufacturer Trip Device Model Function
Model Frame Plug Trip Trip Trip
Setting Curve Band Setting Curve Band Ixt Setting
(Amps) (Amps) (Amps)
EMD FEED BOX_IC Square-D NW08H1 MICROLOGIC6.0 800 Ground A 160 0 OUT
ENDBOX-F1 Square-D NT08H1 MICROLOGIC6.0 800 Phase 1 800 0.5 4 3200 0.1 OUT 6 4800
ENDBOX-F1 Square-D NT08H1 MICROLOGIC6.0 800 Ground A 160 0 OUT
BBT-TOB1 Schneider Electric NSX250 - F Micrologic 6.2A/E (NSX) 100 Phase 63 A 63 0.5 4 252 0.1 OUT 6 600
BBT-TOB1 Schneider Electric NSX250 - F Micrologic 6.2A/E (NSX) 100 Ground 0.2 20 0 OFF OUT
PDB-02_IC Schneider Electric NSX250 - F Micrologic 6.2A/E (NSX) 250 Phase 250 A 250 0.5 4 1000 0.1 OUT 6 1500
PDB-02_IC Schneider Electric NSX250 - F Micrologic 6.2A/E (NSX) 250 Ground 0.2 50 0 OFF OUT
BBT-TOB2 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 400 Phase 400 A 400 0.5 4 1600 0 OFF OUT 6 2400
BBT-TOB2 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 400 Ground 0.2 80 0 OFF OUT
WELDING GUN 01
Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 400 Phase 360 A 360 0.5 3 1080 0 OFF OUT 4 1600
_IC
WELDING GUN 01
Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 400 Ground 0.2 80 0 OFF OUT
_IC
BBT-TOB3 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 400 Phase 400 A 400 0.5 4 1600 0 OFF OUT 6 2400
BBT-TOB3 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 400 Ground 0.2 80 0 OFF OUT
WELDING GUN 02
Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 400 Phase 360 A 360 0.5 3 1080 0 OFF OUT 4 1600
_IC
WELDING GUN 02
Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 400 Ground 0.2 80 0 OFF OUT
_IC
BBT-TOB4 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 400 Phase 400 A 400 0.5 4 1600 0 OFF OUT 6 2400
BBT-TOB4 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 400 Ground 0.2 80 0 OFF OUT
WELDING GUN
Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 400 Phase 360 A 360 0.5 3 1080 0 OFF OUT 4 1600
03_IC
WELDING GUN
Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 400 Ground 0.2 80 0 OFF OUT
03_IC
BBT-TOB5 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 400 Phase 400 A 400 0.5 4 1600 0 OFF OUT 6 2400
BBT-TOB5 Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 400 Ground 0.2 80 0 OFF OUT
WELDING GUN 04
Schneider Electric NSX630 - N Micrologic 6.3A/E (NSX) 400 Phase 360 A 360 0.5 3 1080 0 OFF OUT 4 1600
_IC
WELDING GUN 04
Schneider Electric NSX630 - N Micrologic 6.3 A/E (NSX) 400 Ground 0.2 80 0 OFF OUT
_IC
Fine Adj.
2-DB-0-03-F1 Schneider Electric NSX100 - F Micrologic 2.2 (NSX) 100 63 Phase 63 Fixed 4 x Ir 252 Fixed Fixed 1500
1
Fine Adj.
2-RP-0-04_IC Schneider Electric NSX100 - F Micrologic 2.2 (NSX) 100 63 Phase 63 Fixed 4 x Ir 252 Fixed Fixed 1500
1
Fine Adj.
2-DB-0-03-F2 Schneider Electric NSX100 - F Micrologic 2.2 (NSX) 40 32 Phase 32 Fixed 4 x Ir 128 Fixed Fixed 600
1
Fine Adj.
PROCESS FAN_IC Schneider Electric NSX100 - F Micrologic 2.2 (NSX) 40 32 Phase 32 Fixed 4 x Ir 128 Fixed Fixed 600
1
Fine Adj.
2-DB-0-03-F3 Schneider Electric NSX100 - F Micrologic 2.2 (NSX) 100 100 Phase 100 Fixed 4 x Ir 400 Fixed Fixed 1500
1
Fine Adj.
PROCESS LIGHT_IC Schneider Electric NSX100 - F Micrologic 2.2 (NSX) 40 32 Phase 32 Fixed 4 x Ir 128 Fixed Fixed 600
1
Fine Adj.
2-DB-0-03-F4 Schneider Electric NSX100 - F Micrologic 2.2 (NSX) 100 100 Phase 100 Fixed 4 x Ir 400 Fixed Fixed 1500
1
Fine Adj.
PLC_IC Schneider Electric NSX100 - F Micrologic 2.2 (NSX) 40 32 Phase 32 Fixed 4 x Ir 128 Fixed Fixed 600
1
 Long Time Short-Time / Ground Inst.
Breaker Sensor/ Rating Pickup Delay Pickup Delay Pickup
LVCB ID Manufacturer Trip Device Model Function
Model Frame Plug Trip Trip Trip
Setting Curve Band Setting Curve Band Ixt Setting
(Amps) (Amps) (Amps)
WELDING GUN1- F1 Schneider Electric NSX400 - N Micrologic 6.3A/E (NSX) 400 Phase 160 A 160 0.5 1.5 240 0 OFF OUT 1.5 600
WELDING GUN1- F1 Schneider Electric NSX400 - N Micrologic 6.3A/E (NSX) 400 Ground 0.2 80 0 OFF OUT
WELDING GUN2- F1 Schneider Electric NSX400 - N Micrologic 6.3A/E (NSX) 400 Phase 160 A 160 0.5 1.5 240 0 OFF OUT 1.5 600
WELDING GUN2- F1 Schneider Electric NSX400 - N Micrologic 6.3A/E (NSX) 400 Ground 0.2 80 0 OFF OUT
WELDING GUN3- F1 Schneider Electric NSX400 - N Micrologic 6.3A/E (NSX) 400 Phase 160 A 160 0.5 1.5 240 0 OFF OUT 1.5 600
WELDING GUN3- F1 Schneider Electric NSX400 - N Micrologic 6.3A/E (NSX) 400 Ground 0.2 80 0 OFF OUT
WELDING GUN4- F1 Schneider Electric NSX400 - N Micrologic 6.3A/E (NSX) 400 Phase 160 A 160 0.5 1.5 240 0 OFF OUT 1.5 600
WELDING GUN4- F1 Schneider Electric NSX400 - N Micrologic 6.3A/E (NSX) 400 Ground 0.2 80 0 OFF OUT
11. NETWORK MODLL Line
7809 MVAsc
Line 2
7809 MVAsc

202_52 203_52

CT:LINE2 ±

CT:LINE 1 ±
R
R R:LINE 2
400/1 R:LINE1 400/1
N:LINE1
N:LINE2
203_89B
203_89A Open
202_89B 202_89A
Open
MAIN BUS 1

MAIN BUS 2

205_89B 205_89A 206_89B 206_89A

Open Open
N:PWR TR 1_HV

N:PWR TR 2_HV

CT:PWR TR2_HV
±
±

CT:PWR TR1_HV R
R R:TR1_HV 400/1
400/1
R_TR1_HV R:TR2_HV
206_52
205_52 R_TR2_HV

POWER TR2
POWER TR1 50
50 MVA
MVA
50 MVA

N:PWR TR 1_LV N:PWR TR 2_LV

C:TR1_LV C:TR2_LV

CT:ICOG1 ±

R R:ICOG1 R_ICOG2
1000/1 CT:ICOG2 ±
R
1000/1 R:ICOG2
N:ICOG1 ICOG1
R:MSGR1_IC1
ICOG2
C:MSGR1_IC1 N:ICOG2

CT:MSGR1_IC1 ±

R C:MSGR1_IC2
1000/1 R:MSGR1_IC1
R:MSGR1_IC2
CT:MSGR1_IC2 ±

R R:SGR1_IC2
CB_MSGR1_IC1 1000/1

CB:MSGR1_BC CB_MSGR1_IC2
MSGR1_LHS MSGR1_RHS

Open
CB:MSGR1:OG5
CB:MSGR1:OG20

CT:MSGR1_OG5 ±

I> R:MSGR1-OG5 ±

200/1 CT:MSGR1_OG20 I> R:MSGR1:OG20

200/1
C:MSGR1:OG5

C:MSGR1:OG20

CT:SPP-IC2 ±

I> R:SPP-IC2
200/1
±

CT:SPP-IC1 I>
200/1 R:SPP-IC1

SPP-IC1 SPP-IC2

SPP-MVS-01
SPP-F1 SPP-F2

CT:SPP-TR1 ± ±

I> CT:SPP-TR2 R:SPP-TR2

R:SPP-TR1
50/1 25/1

C:SPP_TR01 C:SPP_TR02

N:SPP_TR01_HV
N:SPP_TR02_HV

SPP_TR01 SPP_TR02
1.6 MVA 0.5 MVA

N:SPP-SWB-01_IC BD:SPP-TR1 BD:SPP-TR2

N:SPP-SWB-02_IC
SPP-SWB-01_IC SPP-SWB-02_IC SPP-SWB-02
SPP-SWB-01

SPP-SWB-02-F1
SPP-SWB-01-F2
SPP-SWB-01-F1
C:EMD FEED BOX
C:1-PDB-0-01

C:1-DB-0-01

1-DB-0-01_IC
EMD FEED BOX_IC
1-DB-0-01 EMD FEED BOX

1-DB-0-01-F1 1-DB-0-01-F2 1-DB-0-01-F3 1-DB-0-01-F4 1-DB-0-01-F6 1-DB-0-01-F7 1-DB-0-01-F9 1-DB-0-01-F10 1-DB-0-01-F11 1-DB-0-01-F12 1-DB-0-01-F13 1-DB-0-01-F14 1-DB-0-01-F15
1-DB-0-01-F5 1-DB-0-01-F8 ENDBOX-F1

C:1-LP-0-04 C:AWU-SPP-03 CP C:AWU-SPP-04 CP C:BBT

C:1-LP-0-01 C:1-LP-0-02 C:1-LP-0-03 C:1-RP-0-01 C:1-RP-0-02 C:AWU-SPP-01 CP C:AWU-SPP-02 CP C:1-PP-0-01 C:1-PP-0-02
C:1-RP-0-03 C:1-RP-0-04 C:1-PDB-0-02
N:BBT-S1
N:AWU-SPP-02 CP N:AWU-SPP-03 CP N:AWU-SPP-04 CP
1-LP-0-02_IC 1-LP-0-03_IC 1-PDB-0-02_IC N:AWU-SPP-01 CP 1-PP-0-01_IC 1-PP-0-02_IC
1-LP-0-01_IC 1-LP-0-04_IC 1-RP-0-01_IC 1-RP-0-02_IC 1-RP-0-03_IC 1-RP-0-04_IC BBT-S1 C:BBT-TOB1
BBT-TOB1
1-LP-0-01 1-LP-0-02 1-LP-0-03 1-LP-0-04 1-RP-0-01 1-RP-0-02 1-RP-0-03 1-RP-0-04 1-PDB-0-02 AWU-SPP-03 CP AWU-SPP-04 CP 1-PP-0-01 1-PP-0-02 N:BBT-S2
AWU-SPP-01 CP AWU-SPP-02 CP PDB-02_IC

PDB-02

2-DB-0-03-F1 2-DB-0-03-F3 2-DB-0-03-F4

BBT-S2 2-DB-0-03-F2

C:2-RP-0-07
C:2-RP-0-04 C:2-LP-0-04 C:2-RP-0-03

2-RP-0-04_IC
1-PDB-0-01_IC
1-PDB-0-01 Electro Pnwumatic Fix PROCESS LIGHT_IC
BBT-TOB2
1-PDB-0-01-F1 1-PDB-0-01-F2 1-PDB-0-01-F3 1-PDB-0-01-F4 1-PDB-0-01-F5 1-PDB-0-01-F6 1-PDB-0-01-F7 1-PDB-0-01-F8 1-PDB-0-01-F9 1-PDB-0-01-F10 C:BBT-TOB2
N:BBT-S3
WELDING GUN 01 _IC PROCESS FAN_IC PLC_IC
C:CPP1 (PT PANEL) C:CPP1 -1 C:CPP1 -3 C:CPP2 C:CPP2 -1 (RECTIFIER) C:CPP2 -2(CHILLER) C:CPP2 -5 C:LP01 C:CPC1 C:CPC2 WELDING GUN 01 PROCESS LIGHT PLC Panel
PROCESS FAN
BBT-S3
WELDING GUN1-F1
N:LP01 PROCESS FAN-F1 PROCESS LIGHT-F1 PLC-F1 PLC-F2 PLC-F3
N:CPP1 -1 CPP2 _IC N:CPC1
N:CPP1 -3 CPC2 _IC
CPP1 (PT PANEL)_IC N:CPP2 -1 (RECTIFIER) N:CPP2 -2(CHILLER)N:CPP2 -5
C:WG1 C: FANS C:LIGHT C:TURN TABLE 1 C:TURN TABLE 2 C:TURN TABLE 3
CPP2 ED PANEL CPC2 Floor & Oven Conv
CPP1 -1 CPP1 -3 CPP2 -1 (RECTIFIER) CPP2 -2(CHILLER) CPP2 -5 LP01 CPC1

BBT-TOB3 N:WELDING GUN 1 N: FANS N:LIGHT N:TURN TABLE 1

C:BBT-TOB3 N:TURN TABLE 2 N:TURN TABLE 3
N:BBT-S4 WELDING GUN 1
WELDING GUN 02 _IC FANS LIGHT TURN TABLE 1 TURN TABLE 2 TURN TABLE 3
WELDING GUN 02 18 kW 10 kW 0.75 kW 0.75 kW 0.75 kW
BBT-S4

CPP1 (PT PANEL) WELDING GUN2-F1

SMALL RATED FEEDERS NOT SHOWN IN CPP1(PT PANEL),CPP2 ED BBT-TOB4

PANEL & CPCT FLOOR & OVEN CONVEYOR. N:BBT-S5 C:BBT-TOB4
C:WG2

N:WELDING GUN 2

WELDING GUN 03_IC WELDING GUN2

BBT-S5 WELDING GUN 03

WELDING GUN3-F1

BBT-TOB5 C:WG3

C:BBT-TOB5
N:BBT-S6 N:WELDING GUN3

BBT-S6 WELDING GUN 04 _IC

WELDING GUN3
WELDING GUN 04

WELDING GUN4-F1

C:WG4

N:WELDING GUN 4

WELDING GUN4
12. LIST OF DRAINGS & DOCUMENTS

Sl.No File Reference Document/Drawing title Document/Drawing No

FIPL2-1-SNW-DS-ELE-M00-SUB-645000-SINGLE LINE DIAGRAM SINGLE LINE DIAGRAM 220/33kV SUBSTATION
FIPL2-1-SNW-DS-ELE-M00-SUB-645000-
1
Rev 2C
2 Data Collection SVAP SPP Feeder Details in excel sheets
FIPL2-1-KJM-DD-ELE-SPP-ALL-242101-ELECTRICAL SINGLE LINE
3 SPP SHOP ELECTRICAL SINGLE LINE DIAGRAM - 1 FIPL2-1-KJM-DD-ELE-SPP-ALL-242101
DIAGRAM - 1-As-Built Drawing

FIPL2-1-KJM-DD-ELE-SPP-ALL-242101-ELECTRICAL SINGLE LINE

4 SPP SHOP ELECTRICAL SINGLE LINE DIAGRAM - 2 FIPL2-1-KJM-DD-ELE-SPP-ALL-242102
DIAGRAM - 2-As-Built Drawing
FIPL2-1-KJM-DD-ELE-SPP-ALL-242101-ELECTRICAL SINGLE LINE
5 SPP SHOP ELECTRICAL SINGLE LINE DIAGRAM - 3 FIPL2-1-KJM-DD-ELE-SPP-ALL-242103
DIAGRAM - 3-As-Built Drawing

13. DETAILS OF SOFTWARE & VERSION

Power system Analysis.

ETAP, 18.1 Version