1PH813 Be PDF

Main motors for SINAMICS S120
SIMOTICS M-1PH813/1PH816 main motors
Operating Instructions· 08/2012
SIMOTICS
Answers for industry.
1
Synchronous/induction motors 1PH813 ___________________
Introduction
and 1PH816 ___________________

Safety information 2
___________________
Description 3
___________________
Preparations for use 4
Synchronous/induction motors ___________________

Installation 5
1PH813 and 1PH816
___________________
Connection 6
Operating Instructions
___________________
Commissioning 7
___________________
Operation 8
___________________
Maintenance 9
___________________
Spare parts (title below) 10
Decommissioning and
___________________
disposal 11
___________________
Appendix A
08/2012
610.48006.40a
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG Order number: 610.48006.40a Copyright © Siemens AG 2010 - 2012.

Industry Sector Ⓟ 10/2012 Technical data subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents
1 Introduction................................................................................................................................................ 7
1.1 About these operating instructions ................................................................................................7
2 Safety information...................................................................................................................................... 9
2.1 General safety information.............................................................................................................9
2.2 Safety and operating instructions.................................................................................................10
2.3 Observing the five safety rules.....................................................................................................11
2.4 Thermal hazard ............................................................................................................................11
2.5 Information about electromagnetic fields .....................................................................................12
2.6 Electrostatic sensitive devices (ESD) ..........................................................................................13
3 Description............................................................................................................................................... 15
3.1 Application....................................................................................................................................15
3.2 Rating plate (type plate)...............................................................................................................16
3.3 Design ..........................................................................................................................................18
3.3.1 Regulations ..................................................................................................................................18
3.3.2 Types of construction...................................................................................................................18
3.3.3 Degree of protection ....................................................................................................................19
3.3.4 Ambient conditions.......................................................................................................................19
3.3.5 Cooling .........................................................................................................................................19
3.3.6 Noise emission.............................................................................................................................22
3.3.7 Holding brake (option)..................................................................................................................22
3.3.7.1 Properties.....................................................................................................................................22
3.3.7.2 Mounted holding brake for SH 132 and SH 160 ..........................................................................26
4 Preparations for use ................................................................................................................................ 27
4.1 Shipment and packaging .............................................................................................................27
4.2 Transportation and storage..........................................................................................................28
4.2.1 Transport......................................................................................................................................28
4.2.2 Storage.........................................................................................................................................30
5 Installation ............................................................................................................................................... 33
5.1 Installation ....................................................................................................................................33
5.2 Fixing............................................................................................................................................35
5.3 Attaching the output elements .....................................................................................................36
5.4 Vibration stressing .......................................................................................................................37
6 Connection .............................................................................................................................................. 39
6.1 Mechanical connection of water cooling system..........................................................................39
6.2 Electrical connection ....................................................................................................................39
Synchronous/induction motors 1PH813 and 1PH816

Operating Instructions, 08/2012, 610.48006.40a 3
Table of contents
6.2.1 Safety information ....................................................................................................................... 39

6.2.2 Cable entry and routing............................................................................................................... 40
6.2.3 Circuit diagram ............................................................................................................................ 41
6.2.4 Terminal box ............................................................................................................................... 42
6.2.5 Power connector (for 1PH813 only)............................................................................................ 44
6.2.6 Electrical connection data ........................................................................................................... 45
6.2.7 Motors with DRIVE-CLiQ interface ............................................................................................. 46
6.2.8 Motors without DRIVE-CLiQ interface ........................................................................................ 47
6.2.9 Connecting the temperature sensor............................................................................................ 48
6.2.10 Connecting the ground conductor............................................................................................... 49
6.2.11 Connecting the separately-driven fan ......................................................................................... 50
6.2.12 Connecting-up a converter.......................................................................................................... 52
6.2.13 Connecting a holding brake (option) ........................................................................................... 52
7 Commissioning ........................................................................................................................................ 53
7.1 Measures prior to commissioning ............................................................................................... 53
7.2 Performing a trial run................................................................................................................... 56
7.3 Checking the insulation resistance ............................................................................................. 57
7.4 Switching on the motor................................................................................................................ 59
7.5 Cooling ........................................................................................................................................ 60
8 Operation................................................................................................................................................. 61
8.1 Safety instructions during operation............................................................................................ 61
8.2 Stoppages ................................................................................................................................... 62
8.3 Shutdown .................................................................................................................................... 62
8.4 Faults........................................................................................................................................... 63
9 Maintenance ............................................................................................................................................ 65
9.1 Inspection and maintenance ....................................................................................................... 65
9.1.2 Maintenance intervals ................................................................................................................. 67
9.1.3 General inspection guidelines..................................................................................................... 67
9.1.4 Initial inspection........................................................................................................................... 68
9.1.5 General inspection ...................................................................................................................... 68
9.1.6 Bearing replacement intervals..................................................................................................... 69
9.1.7 Cleaning the fan (forced ventilation) ........................................................................................... 70
9.2 Repair.......................................................................................................................................... 71
9.2.2 Removing/installing the motor..................................................................................................... 72
9.2.3 Removing/installing the external fan ........................................................................................... 74
9.2.4 Removing/installing the rotor encoder ........................................................................................ 77
9.2.5 Replacing the DRIVE-CLiQ interface (encoder module) ............................................................ 79
9.2.6 Tightening torque for screwed connections ................................................................................ 80
9.2.7 Removing/mounting a holding brake (option) ............................................................................. 80
10 Spare parts (title below) ........................................................................................................................... 81

4 Operating Instructions, 08/2012, 610.48006.40a
Table of contents
11 Decommissioning and disposal ............................................................................................................... 83

11.1 Decommissioning.........................................................................................................................83
11.2 Disposal .......................................................................................................................................84
A Appendix.................................................................................................................................................. 87
A.1 Declaration of conformity .............................................................................................................87
A.2 Siemens Service Center ..............................................................................................................88
A.3 Note regarding a holding brake....................................................................................................88
A.4 Holding brake operating instructions ...........................................................................................89
Index...................................................................................................................................................... 119

Table of contents

Introduction 1
1.1 About these operating instructions
These operating instructions describe the motor and explain how to handle the motor from
the delivery to the disposal stage.
Before you start using the motor, you must read these operating instructions to ensure safe,
problem-free operation and to maximize the service life.
These operating instructions complement the relevant SIEMENS configuration manual.
Siemens strives continually to improve the quality of information provided in these operating
instructions. If you find any mistakes or would like to offer suggestions about how this
document could be improved, please contact the Siemens Service Center.
Always follow the safety instructions and notices in these operating instructions. The warning
notice system is explained on the rear of the inside front.
Text format features

In addition to the safety-related notices and instructions which you must read, you will find
the text in these operating instructions is formatted in the following way:
1. Handling instructions are always formatted as a numbered list. Always perform the steps
in the order given.
● Lists are formatted as bulletted lists.
– Lists on the second level are hyphenated.
Note
A Note is an important item of information about the product, handling of the product
or the relevant section of the document. Notes provide you with help or further
suggestions/ideas.

Introduction
1.1 About these operating instructions

Safety information 2
2.1 General safety information
Safety and commissioning information for converter-fed low-voltage three-phase motors
WARNING
Transport, connection, commissioning and maintenance of motors
All activities associated with transporting, connecting, commissioning, and maintaining the
motors must be carried out by properly trained, responsible personnel (DIN EN 50110-1;
note IEC 60364).
Failure to follow proper procedures may result in injury or material damage.
Special versions and construction variants may differ with respect to certain technical
aspects. If in doubt, you are strongly advised to contact the manufacturer specifying the type
designation and serial number (see rating plate) or arrange for any maintenance work to be
carried out by the SIEMENS Service Center.
Systems and machines with converter-fed low-voltage three-phase motors must fulfill the
protective requirements of the EMC Directive.
The machine manufacturer is responsible for ensuring that installation is carried out properly.
The signal and power cables to the motor must be shielded.
The information provided by the converter manufacturer regarding EMC-compliant
installation must be observed.
Use for the intended purpose

These motors are designed for use in industrial or commercial systems. They comply with
the EN 60034-1 standards and the relevant associated sections.
WARNING
Use in hazardous areas
It is forbidden to install them in hazardous areas unless they are explicitly designed for this.
If more stringent requirements are necessary in special cases (e.g. shock-hazard protection
in non-commercial applications where children are likely to be present), the customer must
implement the relevant measures to ensure that these requirements are fulfilled.
Any alternative requirements specified on the rating plate must be taken into account. The
on-site conditions must comply with the rating plate specifications.
The motors are designed for use in sheltered areas under normal climatic conditions, such
as those found in production halls.

Safety information
2.2 Safety and operating instructions
2.2 Safety and operating instructions
The safe use of electrical machines
WARNING
Rotating or live parts
Rotating or live parts are dangerous.
Fatal or severe injuries and substantial material damage can occur if the required covers
are removed or if the machines are not handled, operated, or maintained properly.
Covers must only be removed and the motor operated in accordance with the relevant
regulations. The motor must be maintained on a regular basis.
Qualified personnel
These operating instructions only contain the information necessary for ensuring that the
motor is operated by properly trained personnel in accordance with its intended purpose.
Those responsible for plant safety must ensure the following:
● The basic planning work for the system and all work relating to transportation, assembly,
installation, commissioning, maintenance and repairs is carried out by qualified personnel
and checked by responsible, suitably skilled personnel.
● The operating instructions and the motor documentation are available at all times.
● The technical data and specifications relating to installation, connection, ambient and
operating conditions are taken into account at all times.
● The system-specific installation and safety regulations are observed.
● Personal protective equipment is used.
● Unqualified persons must not work on or in the vicinity of these motors at any time.
● If the motors are used outside industrial areas, the installation site must be protected
against unauthorized access by means of suitable protection facilities (e.g. safety fences
and warning signs).
Note
Siemens Service Center
We recommend engaging the support and services of your local Siemens Service Center
(Page 88) for all planning, installation, commissioning, and maintenance work.

Safety information
2.3 Observing the five safety rules
2.3 Observing the five safety rules

For your personal safety and to prevent material damage when working on the machine,
always observe the safety instructions and the following five safety rules. Apply the five
safety rules in the order stated before starting work at the machine.
Five safety rules

1. Disconnect the system.
You must also make sure that the auxiliary circuits are also disconnected.
2. Protect against reconnection.
3. Make sure that the equipment is de-energized.
4. Ground and short-circuit.
5. Cover or enclose adjacent components that are still live.
When work has been completed, remove these measures in reverse order.
2.4 Thermal hazard
CAUTION
Thermal hazard as a result of hot surfaces
The surface temperature of the motors can exceed 100°C.
Do not touch any hot surfaces!
Temperature-sensitive components (electric cables, electronic components) must not be
placed on hot surfaces. If the motors overheat, this can destroy the windings/bearings and
the permanent magnet may become demagnetized
Only operate the motors in conjunction with effective temperature control.

Safety information
2.5 Information about electromagnetic fields
2.5 Information about electromagnetic fields
Note
Permanent magnets
The rotors of the synchronous motors contain permanent magnets with high magnetic flux
densities and strong attraction forces to ferromagnetic bodies.
Persons with cardiac pacemakers are endangered in the vicinity of a disassembled rotor.
Data stored on electronic data carriers can be destroyed.
WARNING
Electromagnetic fields
Electromagnetic fields are generated when electrical power engineering installations (e.g.
transformers, converters, or motors) are operated.
Electromagnetic fields can interfere with electronic devices, which could cause them to
malfunction. Heart pacemakers can be affected, for example, which could potentially
damage a person's health or even result in death. Steps must be taken, therefore, to
ensure that persons with heart pacemakers cannot enter these areas.
The plant operator is responsible for taking appropriate measures (labels and hazard
warnings) to adequately protect operating personnel and others against any possible risk.
● Observe the relevant nationally applicable health and safety regulations. In Germany,
"electromagnetic fields" are subject to regulations BGV B11 and BGR B11 stipulated by
the German statutory industrial accident insurance institution.
● Display adequate hazard warning notices.
● Place barriers around hazardous areas.
● Take appropriate measures (e.g. shields) to reduce electromagnetic fields at their source.

Safety information
2.6 Electrostatic sensitive devices (ESD)
ESD guidelines
NOTICE
Electrostatic discharge
Electronic modules contain components that can be destroyed by electrostatic discharge.
These modules can be easily destroyed by improper handling.
To protect your equipment against damage, follow the instructions given below.
● Never touch electronic modules unless absolutely necessary in the course of

maintenance and repair procedures.
● If the modules have to be touched, the body of the person concerned must be
electrostatically discharged immediately beforehand and be grounded.
● Electronic modules should not come into contact with electrically insulating materials (e.g.
plastic foil, plastic parts, insulating table supports, or clothing made of synthetic fibers).
● Always place the modules on conductive bases.
● Always store and transport electronic modules or components in conductive packaging
(e.g. metallized plastic or metal containers).
NOTICE
Use conductive packaging material
Electronic modules must be stored, transported, and dispatched in conductive
packaging.
Electronic modules that are not correctly stored, transported, or dispatched can be
damaged.
Pack electronic modules in appropriate conductive packaging (e.g. foam rubber or
aluminum foil).
The necessary ESD protective measures for electrostatically sensitive devices are illustrated
once again in the following drawings:

Safety information
d d d
b b
e e
f f f f f
c a c a c a
(1) (2) (3)
(1) Sitting
(2) Standing
(3) Standing/sitting
ESD protective measures
a = conductive floor
b = ESD table
c = ESD footwear
d = ESD coat
s = ESD wrist strap
f = cubicle ground connection
Figure 2-1 ESD protective measures

Description 3
3.1 Application
The 1PH813 and 1PH816 three-phase motors are used as industrial drives for machine tools
and production machines. They are designed for use in a wide range of drive engineering
applications. The variable-speed three-phase motors are supplied by a frequency converter
and are characterized by their high power density, ruggedness, long lifetime, and overall
reliability.
Note
Using motors
The standard motors are not suitable for use in corrosive atmospheres, atmosphere with a
high salt content, or in outdoor applications.

Description
3.2 Rating plate (type plate)

The rating plate (type plate) shows the technical specifications for the supplied motor.
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Figure 3-1 Schematic layout of rating plate

Description
Table 3- 1 Elements on the rating plate
No. Description No. Description

010 MLFB 170 Rated speed nN (2)
012 Consecutive number 180 Operating mode (2)
020 Factory serial number 190 Rated voltage VN (3)
025 UL mark 191 Switching mode 3
030 Type of construction 200 Rated current IN (3)
040 Degree of protection 210 Rated power PN (3)
042 Temperature class 220 cos φ (3)
045 Balancing code 230 Rated frequency fN (3)
049 for synchronous motors: induced voltage at rated 240 Rated speed nN (3)
speed VIN
for induction motors: cos φ 250 Operating mode (3)
050 Rated voltage VN (1) 270 Maximum current Imax
051 Switching mode 1 275 Maximum torque Mmax
060 Rated current IN (1) 280 Maximum speed nmax
070 Rated power PN (1) 285 Temperature sensor
080 cos φ (1) 290 Tachometer/resolver
090 Rated frequency fN (1) 295 Cooling method
100 Rated speed nN (1) 296 Throughput l/min (m3/s)
110 Operating mode (1) 297 System pressure
120 Rated voltage VN (2) 298 Maximum coolant temperature
121 Switching mode 2 315 Options (I)
130 Rated current IN (2) 320 Options (II)
140 Rated power PN (2) 325 Optional customer information
150 cos φ (2) 330 Anti-condensation heating
160 Rated frequency fN (2) 335 Weight

Description
3.3 Design
3.3 Design
3.3.1 Regulations
The motors comply with the following regulations acc. to IEC / EN 60034:
Table 3- 2 Regulations that have been applied
Feature Standard
Rated and operation characteristics IEC / EN 60034-1
Degree of protection 1) IEC / EN 60034-5
Cooling IEC / EN 60034-6
Type of construction (1) IEC / EN 60034-7
Terminal markings IEC / EN 60034-8
Noise emission IEC / EN 60034-9
Temperature monitoring IEC / EN 60034-11
Vibration severity grades IEC / EN 60034-14
1) The degree of protection and type of construction of the motor are stamped on its rating plate.
The three-phase motors comply with the relevant sections of EN 60034 and EN 60204-1.
Three-phase motors comply with Low-Voltage Directive 2006/95/EC. Standard motors
comply with the UL regulations. "UR" is stamped on the rating plate of these motors.
Low-voltage motors are components designed for installation in machines in accordance
with the Machinery Directive. They must not be commissioned until it has been verified that
the end product complies with this directive (also take into account EN 60204-1).
Note
Complying with regulations
Make sure that your end product is in compliance with all of the applicable legislation! The
applicable national, local, and system-specific regulations and requirements must be taken
into account.
3.3.2 Types of construction

The motor can have the following types of construction:
Table 3- 3 Types of construction
Motor Types of construction

1PH813 IM B3 (IM V5, IM V6)
IM B5 (IM V1, IM V3)
IM B35 (IM V15, IM V35)
1PH816 IM B3 (IM V5, IM V6)
IM B35 (IM V15, IM V35)
Motors in type of construction IM B35 can also be secured by the flange only.
Two lifting eyebolts, which can be screwed onto the motor in accordance with its type of
construction, are supplied with the motor for transportation purposes.

Description
3.3 Design
3.3.3 Degree of protection

The motors with forced ventilation (1PH813 or 1PH816) have degree of protection IP55.
The water-cooled motors (1PH813 or 1PH816) have degree of protection IP65.
3.3.4 Ambient conditions

The following temperature ranges apply to motors with forced ventilation.
Permissible temperature range during operation: T = -15 °C to +40 °C
Under conditions other than those specified above (ambient temperature > 40°C or
installation altitude > 1000 m above sea level), the permissible torque/power must be
determined from the following table. Ambient temperatures and installation altitudes are
rounded off to 5°C and 500 m respectively.
Table 3- 4 Power derating as a function of the installation altitude and ambient temperature
Installation altitude above Ambient temperature in °C

sea level [m] < 30 30 - 40 45 50 55
1000 1.07 1.00 0.96 0.92 0.87
1500 1.04 0.97 0.93 0.89 0.84
2000 1.00 0.94 0.90 0.86 0.82
2500 0.96 0.90 0.86 0.83 0.78
3000 0.92 0.86 0.82 0.79 0.75
3500 0.88 0.82 0.79 0.75 0.71
4000 0.82 0.77 0.74 0.71 0.67
3.3.5 Cooling
Forced ventilation
This cooling method is implemented by means of a separate ventilation module equipped
with a ventilator that operates independently of the motor.
Note
Risk of overheating if external cooling is inadequate
Steps must be taken to ensure that the motor is always operated in conjunction with the
external fan.

Description
3.3 Design
The motors must be arranged in such a way that the cooling air can flow in and out without
obstruction and that the minimum distance (s) between the inlet/outlet air openings and
adjacent components is maintained (see "Minimum distance" diagram below). Steps must be
taken to ensure that hot discharged air cannot be drawn back into the system.
The covers (Pos. 1 in "Minimum distance" diagram below), which were removed to allow the
motors to be secured, must be reattached before the system is commissioned. The arrow
must point upwards.
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s A minimum clearance of 60 mm applies to 1PH813.

A minimum clearance of 80 mm applies to 1PH816.
1 Cover for NDE mounting foot
Figure 3-2 Minimum distance (s)
Water cooling
The motor can only be operated in a closed cooling-water circuit with a heat-exchanger unit.
The motor is connected to the cooling circuit by means of two female threads on the rear of
the motor. The operator can decide on the best method of connecting the inlet and outlet.
Table 3- 5 Technical data relating to water cooling
Cooling water connection G3/8" for 1PH813

G1/2" for 1PH816
Cooling water flow 12 l/min for 1PH813
15 l/min for 1PH816
Max. pressure at inlet Max. 6 bar
Pressure loss between inlet and outlet < 0.9 bar for minimum cooling water flow with 1PH813
< 0.2 bar for minimum cooling water flow with 1PH816
Min. cooling water inlet temperature Tcooling > Tambient - 5 K
Maximum cooling water inlet temperature, ≤ 30 °C,
without derating higher values will cause derating

Description
3.3 Design
Only water enriched with appropriate quantities of additives to protect against corrosion and
minimize the growth of algae can be used as a coolant. Other coolants (e.g. cooling-
lubricating medium, water-oil mixtures with 10% oil and higher) can lead to derating.
If there is a risk of frost, preventive measures must be taken during operation, storage, and
transportation (anti-freeze, emptying and blowing out with air, etc.). Use and concentration of
the anti-freeze according to the manufacturer's data (max. 25%). Different anti-freeze agents
should not be mixed.
A filter (100 µm) must be installed in the inlet pipe to protect the motor against
contamination. Additional protection for the motor must be provided by means of a pressure
relief valve installed downstream from the filter.
Pipes, valves and fittings can be made out of brass, stainless steel, or plastic. If different
materials are used in close proximity to each other, however, the electrochemical series
must be taken into account, which is why zinc must not be used in cooling water circuits.
If a throttle is needed to restrict the flow, it is best to install it downstream of the motor. It
must not be installed directly in front of the inlet because the effects of cavitation may
damage the motor.
The values specified for the cooling water (refer to the following table) correspond to the
requirements of closed cooling circuits. Not all of the specified concentrations will occur in
the cooling water at the same time.
Table 3- 6 Chemical requirements of the cooling water
Content and chemical composition Value

pH value 6-9
Chloride ions < 40 ppm
Sulfate ions < 50 ppm
Nitrate ions < 50 ppm
Dissolved solids < 340 ppm
Total hardness < 170 ppm
Electrical conductivity < 500 μS/cm
Size of any particles in the coolant < 100 µm
Tyfocor anti-freeze 20 - 30 %
NALCO 00GE056 inhibitor 0.2 - 0.25 %
Note
Storing or transporting the motor
The cooling circuit must be emptied when storing the motor, when the motor is out of service
for a long period, and when the motor is being transported.

Description
3.3 Design
3.3.6 Noise emission

When operated in the speed range from 0 to 5000 rpm, 1PH813 and 1PH816 motors can
reach the following measuring-surface sound-pressure level LpA in accordance with DIN EN
ISO 1680:
Table 3- 7 Measuring-surface sound-pressure level for 1PH813
Cooling method Measuring-surface sound-pressure level LpA (1 m) at rated load and 4 kHz
rated pulse frequency
Forced ventilation1) 70 dB(A) + 3 dB tolerance
Water-cooled 68 dB(A) + 3 dB tolerance
1) External fan operation 50 Hz
Table 3- 8 Measuring-surface sound-pressure level for 1PH816
Cooling method Measuring-surface sound-pressure level LpA (1 m) at rated load and 4 kHz
rated pulse frequency
Forced ventilation1) 73 dB (A) + 3 dB tolerance
Water-cooled 69 dB (A) + 3 dB tolerance
1) External fan operation 50 Hz
The motors are certified for a wide range of installation and operating conditions. These
conditions such as rigid or vibration-isolated foundation design influence noise emission,
sometimes significantly.
3.3.7 Holding brake (option)
3.3.7.1 Properties
Operation with holding brake on the SINAMICS S

The SINAMICS S drive system has various types of brake control. A detailed description of
the individual functions and corresponding parameter assignment information can be found
in the following manuals:
● SINAMICS S120 Function Manual (6SL3097-4AB00-0AP1) Section 6.14
● SINAMICS S120/S150 List Manual (6SL3097-4AP00-0AP3) Section 2.12
Information on the current carrying capacity for the brake outputs/adapters of the individual
SINAMICS power units can be found in the corresponding manuals. Control of the brake via
additional switching elements may be required.

Description
3.3 Design
Make sure the parameter assignments for the brake data in the SINAMICS are correct. This
is particularly important for the setting values:
● Maximum motor speed (reduced value for the "holding brake" option)
● Opening and closing times of the holding brake
● Moment of inertia of the holding brake
The corresponding setting values are listed for the specific brakes in the "Technical data of
the holding brake" table.
Functional principle of the holding brake

A brake can be mounted at the DE side of 1PH8 motors, shaft heights 132 and 160.
These brakes are electromagnetic units for dry-running operation. An electromagnetic field is
used to release the brake which is applied using spring force. They function according to the
closed-circuit principle, i.e. the spring-operated brake is triggered when the current is
interrupted and holds the drive. When power is applied to the brake, it is released and the
drive is free to rotate.
When the power fails or an Emergency Stop is issued, the drive is braked from its actual
speed down to standstill.
Connection of the brakes (must be provided by the customer)
● Alternating voltage 230 VAC, 50 ... 60 Hz
● DC voltage of 24 V DC
Ambient temperature
The brake module is designed for an ambient temperature of -5° C to +40° C. At
temperatures below -5° C and longer periods without power being applied to the brake, then
it cannot be excluded that the friction disk freezes. In this case, special measures must be
applied after first contacting the manufacturer.
Note
Restricted maximum motor speed for a motor equipped with brake
The maximum speed of a motor with brake is limited to the maximum speed of the brake
(see nmax, Br speed specified in the characteristic curves).
Note
Selection and ordering data
The selection and ordering data can be found in the Configuration Manual "SIMOTICS M-
1PH8 main motor", Chapter 1.3.
The holding brakes are not UL-approved. Motors with mounted brake therefore do not have
the cUR marking!

Description
3.3 Design
Technical data of the holding brakes
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Figure 3-3 Technical data of the mounted holding brake (DE) with emergency stop function
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Figure 3-4 Terminology (time) for holding operation
Explanation of terminology in the table

Holding torque [Nm]: For motors, shaft heights 100 ... 160, the holding torque can be
continuously set in the specified value range using a setting ring. The dynamic braking
torque is approximately 70% of the set holding torque.
Speed nmax [rpm]: Maximum permissible speed.
Perm. single switching energy WE [kJ]: Permissible operating energy during an emergency
stop,
WE = Jtotal. x n2/182.4 x 10-3 (J in kgm2, n in rpm)
Lifetime switching energy Wmax [MJ]: Max. possible switching energy of the brake (for
emergency stop) until the friction disk has to be replaced, Wmax = WE x z.
Number of emergency stops z: The specified number of emergency stops refer to the
specified conditions: A conversion can be made for operation under different conditions:
Number of emergency stops z = Wmax/WE
Coil current [A]: Current to release the brake.
Opening (release) time [ms]: Separating time until the brake opens (the specified values
refer to the maximum braking torque and rated voltage).
Closing time [ms]: Interlocking time until the brake closes according to the graphic
"Terminology (time) for holding operation" (the values refer to the maximum braking torque
and rated voltage).

Description
3.3 Design
Use for the intended purpose

"Single-disk spring-operated brake control modules" are for mounting on induction or
synchronous motors and intended for use in commercial or industrial systems. It is prohibited
to use the brake in hazardous areas and zones or areas with firedamp. The integrated
single-disk spring-operated brake (electromagnetically opening system) is designed as
holding brake. Occasional Emergency Stop operations are possible.
CAUTION
Comply with accident prevention regulations
The brake module is not a safety brake and therefore, depending on the particular
application, the appropriate accident prevention regulations must be carefully observed.
NOTICE
Number of switching operations
It is absolutely imperative that the permissible number of switching operations/h and the
max. switching work per switching operation are carefully observed - especially when
commissioning/setting-up machines and plants (jog mode), according to the data sheet or
table "Mounting a holding brake for 1PH8 motors". If this data is not carefully observed,
then the braking effect can be irreversibly reduced which could have a negative impact on
the overall function. The brake module can be provided with a manual release function to
release the holding torque.
NOTICE
Secure and protect against accidental operation and misuse
Secure and protect against accidental operation and misuse. The mechanical manual brake
release must always be in the center position when not actuated (see the graphic "Single-
disk spring-operated brake module") because a fully closed brake is only ensured in this
position. If this is not achieved, it is not certain that the full braking power of the single-disk
spring-operated brake module is attained.
The manual release bar can be removed. Special system-related regulations, e.g. for lifting
gear and crane construction, should be carefully observed regarding the permissible use of
a manual brake release.
The nominal operating conditions refer to DIN VDE 0580: 1994-10. The degree of
protection refers to DIN VDE 0470 Part 1. If deviations exist, then possible special
measures must be harmonized and coordinated with the manufacturer.
NOTICE
Special measures
Whenever reference is made to special measures and discussions with the manufacturer
then these must be carried out while the plant or system is being engineered.
See also
Note regarding a holding brake (Page 88)

Description
3.3 Design
3.3.7.2 Mounted holding brake for SH 132 and SH 160

Mounting the holding brake (option) is described in the Appendix "Holding brake operating
instructions".
Note
Radial and axial forces
The specifications for the "standard" bearing version apply for the permissible radial and
axial forces.
(refer to the Configuration Manual "SIMOTICS M-1PH8 Main Motor")
See also
Holding brake operating instructions (Page 89)

Preparations for use 4
4.1 Shipment and packaging
Checking the delivery for completeness

The drive systems are assembled on an individual basis. Upon receipt of the delivery, check
immediately whether the items delivered are in accordance with the accompanying
documents. Siemens will not accept any claims relating to items missing from the delivery
and which are submitted at a later date.
● Report any apparent transport damage to the delivery agent immediately.
● Report any apparent defects/missing components to the appropriate Siemens office
immediately.
These safety instructions are part of the scope of supply; keep them in a location where they
can be easily accessed.
The additional rating plate supplied separately with the consignment should be used for
indication of the motor data in the vicinity of the motor.
In the case of:
● motors with terminal boxes, it is inside the terminal box;
● motors with connectors, it is included with the safety data sheet.

Preparations for use
4.2 Transportation and storage

4.2.1 Transport
Use suitable load bearing equipment when transporting and installing the motor. Make sure
that all of the available eyebolts are used during transportation. Country-specific regulations
must be observed.
If the motor is not to be commissioned immediately following delivery, it must be stored in a
dry, dust-free room that is not susceptible to vibration (see "Storage").
WARNING
Hazards during lifting and transportation!
Devices and tools that are badly designed, unsuitable, or damaged can result in personal
injury and/or material damage.
Lifting devices, industrial trucks, and load bearing equipment must comply with
requirements. Pay attention to the lifting capacity of the hoisting gear. Do not attach any
additional loads. To hoist the motor, use suitable cable-guidance or spreading equipment
(particularly if the motor is equipped with built-on assemblies). The weight of the motor is
specified on the rating plate.
WARNING
Transporting and lifting the motor by means of the lifting eyebolts
Only lift the motor using the lifting eyebolts on the bearing end shields.
Lifting eyebolts must not be attached to the shaft extension.
Never lift the motor by the Sensor Module or the cooling water pipe system. The motor can
fall down. This can result in death or serious injury as well as damage or total loss of the
motor.
WARNING
Transporting and lifting the motor using eyebolts
When lifting and transporting the motors using the eyebolts supplied (acc. to DIN 580), you
must use a cross-arm!
The following should be noted:
• The ring bolt (eyebolt) must be screwed in completely and secured by hand (approx. 8
Nm). Do not overtighten.
• Do not remove the plain pressboard washer and do not use warped or damaged ring
bolts.
• Loads that run transverse to the ring plane are not permitted.
• If the motor is installed with the shaft extension pointing downwards or upwards, the
lifting eyebolts must be changed over as shown in the diagram "Arrangement of the
eyebolts".

Figure 4-1 Lifting and transporting the motor with a cross beam (example)

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② Shaft extension pointing upwards
③ Shaft extension pointing downwards
Figure 4-2 Location of the lifiting eyebolts on 1PH813 and 1PH816

Transporting a motor that has already been in operation

If you want to transport a motor that has already been in operation, proceed as follows:
1. Allow the motor to cool down.
2. Remove the connections provided by the customer.
3. Empty the motor of any cooling water and purge it carefully with air.
4. Always transport and lift the motor by the lifting eyebolts on the bearing end shields.
4.2.2 Storage
The motors can be stored for up to two years in a dry, dust-free room that is not susceptible
to vibration (veff < 0.2 mm/s) without the specified storage time being reduced.
NOTICE
Seizure damage to bearings
If the motors are stored incorrectly, bearing seizure damage can occur (e.g. brinelling) as a
result of vibrations.
Storing indoors
● Apply a preservation agent (e.g. Tectyl) to bare, external components (e.g. shaft
extensions) if this has not already been carried out in the factory.
● Store the motor in an area that fulfills the following requirements:
– Dry, dust-free, frost-free and vibration-free The relative air humidity should be less
than 60% and the temperature should not drop below -15 °C in accordance with
EN 60034-1.
– Well ventilated
– Offers protection against extreme weather conditions
– The air in the storage area must not contain any harmful gases.
● Protect the motor against shocks and humidity.
● Make sure that motor is covered properly.
● Avoid contact corrosion. You are advised to rotate the shaft extension manually every
three months.

Protection against humidity

If a dry storage area is not available, the following measures must be taken:
● Wrap the motor in humidity-absorbent material and then wrap it in film so that it is air
tight.
● Include several bags of desiccant in the seal-tight packaging. Check the desiccant and
replace as required.
● Place a humidity meter in the seal-tight packaging to indicate the level of air humidity
inside it.
● Inspect the motor on a regular basis.
Long-term storage
If you intend to place the motor in storage for longer than six months, you must check its
condition every six months.
● Check the motor for any damage.
● Carry out any necessary maintenance work.
● Document all preservation measures taken so that they can be reversed before the
machines are recommissioned.
● Control the climate in the storage room if the conditions for storage cannot be complied
with as specified in Chapter 4.2.2.
Protecting the cooling-water system

When the units are delivered, the stainless steel/cast iron cooling-water pipe system is not
filled with cooling water.
● When you place the motor in storage after use, drain the cooling water ducts and purge
them with air so that they are completely empty.


Installation 5
5.1 Installation
NOTICE
Temperature-sensitive parts
Some parts of the motor enclosure can reach temperatures that exceed 100°C.
Temperature-sensitive components, e.g. cables etc., can be damaged if they come into
direct contact with the motor enclosure.
When locating temperature-sensitive components, ensure that they do not come into
contact with the motor enclosure.
NOTICE
Damage to the motor caused by incorrect installation
When installing the motor, ensure that the end of the shaft is protected against blows and
pressure.
Note
Technical data on the motor enclosure
Observe the technical data on the motor enclosure rating plates.
The following must be taken into account when the motors are installed
● Observe the type of construction and degree of protection stamped on the rating plate
and check that they comply with the conditions at the installation location.
● Refer to the configuration manual for the permissible radial and axial forces.
● Check that they match the conditions (temperature, installation altitude) at the installation
location.
● Ensure that the end of the shaft is completely free of any anti-corrosion protection (use a
commercially available solvent).
● Ensure that the flange or mounting foot has even contact with the mounting surface. No
stress or strain is permissible.
● If the motor is installed vertically with the end of the shaft facing up, ensure that no liquid
can enter into the upper bearing.
● Rotate the drive elements by hand. If you hear any grinding noise, rectify the cause or
contact the manufacturer.

Installation
5.1 Installation
● Eyebolts that have been screwed in must either be tightened or removed after
installation.
● Air-cooled motors must be installed in such a way that the cooling air can flow in and out
without any obstruction and that the minimum distance s is maintained between the air
inlet and discharge openings and adjacent components (see "Minimum distance" diagram
in "Cooling" section). It is not permissible that the hot air is drawn-in again.
Note
Covers attached to the motor
The covers for air-cooled motors, which were removed to allow the motors to be secured,
must be reattached before commissioning.
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Figure 5-1 Cover for foot mounting (1) at NDE (example)

Installation
5.2 Fixing
5.2 Fixing
To ensure smooth, vibration-free operation, the foundation must be designed in accordance
with DIN 4024, the motor must be precisely aligned, and the components to be mounted on
the shaft extension must be correctly balanced.
Mounting the motor using its motor feet (foot mounting)

The contact surfaces of the motor feet must lie on one plane.
1PH motors in type of construction IMB3 or IMB35 (with mounting feet) must be mounted on
flat surfaces with a planeness specification of ≤ 0.15 mm.
If the motor needs to be aligned, locate metal shims below the motor feet in order to prevent
the motor from being subject to any strain. The number of shims should be kept as low as
possible i.e. stack as few as possible.
Mounting using the motor flange (flange mounting)
Note
Flange mounting
When the motor is flange-mounted, this creates a system that is capable of oscillation with
specific natural mounting frequencies. In operation, this can result in excessive vibration. To
counter this, additional support can be provided at the NDE.
Ensure that the motor is not subject to excessive tension.
Tightening torques for foot/flange mounting
Table 5- 1 Tightening torques 1PH813
Retaining type Screw Washer ISO 7092 Tightening torque ± 10% [Nm]
Foot mounting M10 10 (d2 = 18) 42
Flange mounting M16 16 (d2 = 28) 165
Depending on the installation space, corresponding screws must be used.
Use screws of property class 8.8 or higher.
Table 5- 2 Tightening torques 1PH816
Retaining type Screw Washer ISO 7092 Tightening torque ± 10% [Nm]
Foot mounting M12 12 (d2 = 20) 70
Flange mounting M16 16 (d2 = 28) 165
Depending on the installation space, corresponding screws must be used.
Use screws of property class 8.8 or higher.
Alignment accuracy for coupling output

The maximum permissible concentricity deviation of the shafts of the motor and the driven
machine is 0.05 mm in the diameter.

Installation
5.3 Attaching the output elements
5.3 Attaching the output elements
Balancing
The rotors are balanced dynamically. The motors are equipped with a smooth shaft as
standard. For shaft extensions with feather keys, the balancing method at the DE of the shaft
is indicated as follows:
● "H" means Halfkey = balancing with a half feather key.
● "F" means Fullkey = balancing with a whole feather key.
Pushing on the output elements

● Make sure that the balancing method of the output element is correct! The output
elements must be balanced to balance quality grade G2.5 to ISO 1940. Rotary forces that
exceed this are not permissible. Please note that rotary forces can also occur with
coupling output.
● If the output element is shorter than the feather key with balancing method "H", the
section of the feather key that protrudes from the shaft contour and output element must
be removed to maintain the balance quality.
● Fit/remove the output elements only by means of suitable equipment:
– Use the threaded hole in the shaft extension (front).
– If necessary, heat up the output element.
– When removing output elements, use a washer to maintain the centering in the shaft
extension.
WARNING
Shock-hazard protection for output elements
The general shock-hazard protection measures for output elements must be
observed.
Figure 5-2 Fitting/removing output elements; A = intermediate washer (for maintaining the centering
in the shaft extension)

Installation
5.4 Vibration stressing
Motor without output element
WARNING
The feather key can fall out
The featherkeys are only secured during transport to prevent them from falling out. If a
motor is not equipped with an output element, the feather key may fall out during operation.
Death or serious injury can result.
At the shaft extension, secure the fitted key without output element so that it cannot be
flung out and for balance type "H" shorten it by approximately half.

The on-site system vibration characteristics depend on factors such as the output elements,
assembly conditions, alignment, installation, and external vibrations and can increase the
level of vibration on the motor.
Under certain circumstances, the rotor may have to be balanced completely with the output
element.
To ensure problem-free operation and a long service life, the vibration values specified to
ISO 10816 must not be exceeded at the defined measuring points on the motor.
Table 5- 3 Max. permissible radial vibration values 1)
Vibration frequency Vibration values

< 6.3 Hz Vibration displacement s ≤ 0.16 mm
6.3 - 250 Hz Vibration velocity veff ≤ 4.5 mm/s
> 250 Hz Vibration acceleration a ≤ 10 m/s2
1) Both values must be maintained simultaneously.
Table 5- 4 Max. permissible axial vibration values1)
Vibration velocity Vibration acceleration

veff = 4.5 mm/s apeak = 2.25 m/s2
1) Both values must be maintained simultaneously.

Installation
Figure 5-3 Max. permissible vibration velocity, taking into account the vibration displacement and
vibration acceleration
To measure the vibration velocity, the measuring equipment must fulfill the requirements of
ISO 2954. The vibration acceleration must be measured as a peak value in the time range in
a frequency band of 10 to 2000 Hz.
If excitation in excess of 2000 Hz (e.g. meshing frequencies) can be expected, the
measurement range must be adapted accordingly. This does not alter the maximum
permissible values.

Connection 6
6.1 Mechanical connection of water cooling system
The inlet and outlet holes for the cooling water supply are located on the NDE in the bearing
shield.
1. Make sure that the cooling water fulfills the required cooling water specification, see the
chapter titled "Cooling".
2. Make sure that the appropriate volume of cooling water is available, see the rating plate
(type plate).
3. Screw the cooling water pipes into the female thread. You can connect the inlet and
outlet as required.
4. Ensure that the maximum permissible operating pressure does not exceed 6 bar.
6.2 Electrical connection
6.2.1 Safety information
DANGER
Risk of electric shock
For synchronous motors, hazardous voltages are present at the motor terminals when the
rotors are rotating.
All work performed on electrical components must be carried out when the motor is at a
standstill. This also applies to auxiliary circuits (e.g. external fan unit).
The insulating film in the terminal box protects against voltage flashover to the cover and
must not be removed.
Converters and connectors must only be installed by properly trained personnel.
Regulations regarding work carried out in electrical installations must be observed.
Safety regulations for work performed in electrical installations to EN 50110-1

(DIN VDE 0105-100):
● Disconnect the system.
● Protect against reconnection.
● Make sure that the equipment is de-energized.
● Ground and short-circuit.
● Cover or enclose adjacent components that are still live.

Connection
NOTICE
Motor damage warning
The motor will be destroyed if it is directly connected to the three-phase line supply.
Only operate the motors with the appropriately engineered converters! Ensure the correct
phase sequence is used!
NOTICE
Electrostatically sensitive devices
Encoders systems (DRIVE-CLiQ interface) and temperature sensor are electrostatically
sensitive components. Touching connections with electrostatically charged hands or tools
can cause malfunctions.
Note the ESD protection measures.
6.2.2 Cable entry and routing

● When selecting the required connecting cables, make sure that you take into account the
rated current and plant-specific conditions, such as ambient temperature, routing type,
etc. according to IEC / EN 60364-5-52 and IEC / EN 60204-1.
● Use EMC cable glands for permanently installed cable entries.
● Use shielded cables whose shields are conductively connected to a large area of the
terminal box of the motor via EMC cable glands. Make sure that the cable shields are
properly connected.
● Arrange the exposed connecting cables in the terminal box so that the PE conductor has
an excess length and the insulation of the cable conductors cannot be damaged.
● Only remove insulation from the cable ends so that the insulation reaches up to the cable
lug, terminal, or wire end ferrule.
● Adapt the size of the cable lugs or end sleeves in line with the dimensions of the terminal
board connections and the cross-section of the power cable (use parallel connecting
cables, if necessary).
● Make sure that the inside of the terminal box or connector is clean and free of cable
cuttings and moisture.
● Tighten all of the screws for the electrical connections (terminal board connections, with
the exception of the terminal strips) to the specified torque:
Table 6- 1 Tightening torques
Thread ∅ M4 M5 M6 M8 M10
Tightening torque [Nm] 0,8 ... 1,2 1,8 ... 2,5 2,7 ... 4 5,5 ... 8 9 ... 13

Connection
● When connecting or changing internal connection cables, always observe the minimum
air clearance of 5.5 mm.
● Avoid protruding cable ends.
● Seal unused cable entries and screw in sealing elements so that they are secure and
airtight.
● Check seals and sealing surfaces of the terminal box or connector to ensure that the
degree of protection is maintained.
● Take measures to ensure that connecting cables cannot rotate, are not subject to strain
and pushing force and also provide anti-kink protection. It is not permissible to subject the
connector to continuous force.
● The coding slot for the plug-in connections must be aligned when inserted into the socket
connector. The union nut must be tightened by hand up to the endstop.
● Plug in or remove the connector only when the system is de-energized.
● The insulating film must be present in the terminal box.
Current-carrying capacity for power and signal cables

The current-carrying capacity of PVC/PUR-insulated copper cables is specified in
EN 60204-1.
6.2.3 Circuit diagram

The circuit diagram contains information about wiring and connecting the motor winding. The
circuit diagram can be found on the lid of the terminal box.
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Note
Cable outlet direction
If the direction of the cable outlet is not changed correctly, this can damage the connecting
cables. The direction of the cable outlet must not be changed since this renders all warranty
claims invalid.

Connection
6.2.4 Terminal box

● Assign the terminals in the terminal box as shown in the diagrams "Terminal box: 3-pole"
and "Terminal box: 6-pole".
● Connect the PE conductor.
● Use cable lugs to DIN 46234.
● Do not remove the insulation strips.
● Screw the lid of the terminal box back on (tightening torque: 5 Nm).

1 Terminal screw M6
2 Grounding screw M6
3 Insulation strips
Figure 6-2 Terminal box gk833 and gk863, 3-pole

1 Terminal screw M6
3 Insulation strips
Figure 6-3 Terminal box gk843 and gk873, 3-pole

Connection

1 Terminal stud M6
2 Jumper
4 Insulation strips
Figure 6-4 Terminal box gk846 (1PH813) and gk876 (1PH816), 6-pole (can be switched between
star and delta)

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Figure 6-5 Terminal box gk874, 3-pole (for synchronous motors only)

Connection
Star/delta connection
A star/delta connection is implemented by means of an external contactor circuit or as a
fixed configuration in terminal box gk846 (1PH813) and gk876 (1PH816).
Standard configuration: star connection via jumpers
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Figure 6-6 Fixed star/delta connection in the terminal box
6.2.5 Power connector (for 1PH813 only)

● Use connector size 3.
● Assign the connector as shown in the "Power connector" diagram. Connect the protective
conductor.
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Figure 6-7 Power connector (view of connector pins)

Connection
6.2.6 Electrical connection data
Table 6- 2 1PH8 motors, shaft height 132
Terminal Cable entry Cable entry Max. external Number of main Max. cross- Max.
box type (power) (external signals) cable diameter 2) terminals section per current per
terminal terminal 3)
gk833 1 x M40 x 1.5 1 x M16 x 1.51) 32 mm Phases: 3 x M6 1 x 35 mm2 110 A
Grounding: 2 x M6
Grounding: 2 x M6
Grounding: 2 x M6
1) Thread M16 x 1.5 arranged with 90° to signal connection; thread only for options A12, A25 and encoder version A
(without encoder)
2) Depending on design of metric cable gland
3) Current-carrying capacity based on EN 60204-1 and IEC 60364-5-52, routing type E
Table 6- 3 1PH8 motors, shaft height 160
Terminal Cable entry Cable entry Max. external Number of main Max. cross- Max.
box type (power) (external signals) cable diameter 2) terminals section per current per
terminal terminal 3)
Grounding: 2 x M6
gk873 1 x M63 x 1.5 1 x M16 x 1.51) 42.6 mm Phases: 3 x M6 1 x 50 mm2 133 A
Grounding: 2 x M6
Grounding: 2 x M6
Grounding: 2 x M6
1) Thread M16 x 1.5 arranged with 90° to signal connection; thread only for options A12, A25 and encoder version A
(without encoder)
2) Depending on design of metric cable gland
3) Current-carrying capacity based on EN 60204-1 and IEC 60364-5-52, routing type E

Connection
6.2.7 Motors with DRIVE-CLiQ interface

Motors designed for SINAMICS drive systems are equipped with an internal Sensor Module,
which contains an encoder and temperature evaluation system as well as an electronic
rating plate. The Sensor Module is mounted instead of the signal connector and is equipped
with a 10-pin RJ45plus socket. This is known as a DRIVE-CLiQ interface. The pin
assignment is independent of the motor-internal encoder. The Sensor Module can be rotated
through approx. 180°. The typical torsional torque is between 4 and 8 Nm. The Sensor
Module must only be rotated by hand. The use of pipe wrenches, hammers etc. is not
permitted.
Note
Regulations for handling ESD components
The Sensor Module is in direct contact with electrostatically-sensitive components. It is not
permissible to touch the connections with either hands or tools that could be electrostatically
charged.
Figure 6-8 Motor with DRIVE-CLiQ interface (example)
The signal connection between the motor and Motor Module is established by means of a
MOTION-CONNECT DRIVE-CLiQ cable. The MOTION-CONNECT DRIVE-CLiQ cable
connector must be inserted far enough so that the catch springs engage.

Connection
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Figure 6-9 Encoder interface with DRIVE-CLiQ
6.2.8 Motors without DRIVE-CLiQ interface

If a motor is not equipped with a DRIVE-CLiQ interface, the speed encoder and temperature
sensor are connected via a signal connector.
Motors that are not equipped with DRIVE-CLiQ require a Sensor Module Cabinet-Mounted
(SMC) or a Sensor Module External (SME) when operated with SINAMICS S120. The motor
is connected to the SMC or the SME via the signal cable. The SMC or SME is connected to
the Motor Module via a MOTION-CONNECT DRIVE-CLiQ cable.
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Figure 6-10 Encoder interface without DRIVE-CLiQ

Connection
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Figure 6-11 Signal connection (view of connector pins)
A suitable socket connector can be used to rotate the angle plug. Make sure that the socket
connector is completely secure to avoid damaging the pin contacts.
6.2.9 Connecting the temperature sensor

The temperature sensor is connected to the signal connector together with the speed
encoder signal.

Connection
6.2.10 Connecting the ground conductor

The motor grounding conductor cross-section must be in full compliance with the installation
regulation, e.g. according to IEC / EN 60204-1. The grounding conductor is connected in the
terminal box.
Figure 6-12 Connecting the grounding conductor
Equipotential bonding
The internal equipotential bonding between the grounding terminal in the terminal box
enclosure and the motor enclosure is established through the terminal box retaining bolts.
The contact locations underneath the bolt heads are bare metal and protected against
corrosion.
The standard cover fixing screws are sufficient for equipotential bonding between the
terminal box cover and terminal box enclosure.

Connection
6.2.11 Connecting the separately-driven fan

The fan connection is located in the fan terminal box.
Table 6- 4 Connection specifications for external fans on 1PH813
Air flow Max. current consumption at

direction
400 V / 50 Hz (±10%) 400 V / 60 Hz (±10%) 480 V / 60 Hz (±10%)
NDE --> DE 0.13 0.16 0.17
DE --> NDE 0.21 0.19 0.23
Table 6- 5 Connection specifications for external fans on 1PH816
Air flow Max. current consumption at

direction
400 V / 50 Hz (±10%) 400 V / 60 Hz (±10%) 480 V / 60 Hz (±10%)
NDE --> DE 0.17 0.22 0.22
DE --> NDE 0.23 0.30 0.30
Note the following information regarding connections:

● Only use cables that comply with the relevant installation regulations regarding voltage,
current, insulation material, and load-carrying capacity.
● Before connecting the device, make sure that the line voltage matches the device
voltage.
● Check whether the data on the fan rating plate matches the connection data.
● Open the terminal box and route the cables (not supplied) into the terminal box.
● Connection cables must not be subject to excessive tensile stress.
● Connect the protective conductor (PE).
● Connect the other cables to the relevant terminals (refer to the connection diagrams).
Note
Protection against humidity
To protect the device against moisture, make sure that you use suitable cables at the
connection cable gland on the terminal box and that the cover for the terminal box is
properly fitted. Water must not be allowed to run along the cables and into the terminal
box.

Connection
8 9 : 3(
Figure 6-13 Connection of external fan in the terminal box
NOTICE
Protecting the fan against improper use
To protect the fan against improper use (block protection), a suitable motor circuit
breaker that supports all-pole disconnection must be installed. The fan must be
operated via this motor circuit breaker.
A protective circuit that prevents the main machine from being activated when the fan
unit is not in operation must be implemented
Note
External ground connection
Motors with a power rating of more than 100 kW must be grounded via the additional
grounding screw M12 at the mounting flange. A cable lug in accordance with DIN 46234
must be used.
Applies to 1PH813 only
Note
If you order the motor with a power connector, the external fan is connected with a size 1
power connector.

:

9
*1<(
Figure 6-14 Connection of the external fan by means of the connector

Connection
6.2.12 Connecting-up a converter
Selecting and connecting the cable

To connect the motor to a converter, use Motion-Connect cables or shielded connection
cables. The cable shielding, made up of as many strands as possible, must have a high
electrical conductivity. Braided shields made of copper or aluminum are well suited.
The shield must be connected at both ends to the motor and the converter; unshielded cable
ends must be kept as short as possible.
To ensure that high-frequency currents are effectively discharged, establish the shield
connection through the largest possible area, as 360° contact at the converter and at the
motor, e.g. using EMC glands at the cable entry points.
6.2.13 Connecting a holding brake (option)

Electrically connecting a holding brake (option) is described in the Appendix "Holding brake
operating instructions".
See also

Commissioning 7
7.1 Measures prior to commissioning
Before commissioning the system, check that it is properly installed and connected. The
drive system must be commissioned as described in the operating instructions for the
converter/inverter.
Note
Test measures required
This list below does not claim to be complete. It may be necessary to perform additional
checks and tests in accordance with the specific, on-site situation.
Mechanical connection
● All touch protection measures for moving and live parts have been taken.
● The motor has been assembled and aligned properly.
● The rotor can spin unhindered.
● The operating conditions correspond to the data specified on the rating plate.
● All fixing screws, connecting elements, and electrical connections must be tightened and
properly implemented.
● The output elements have the proper setting conditions according to type, for example.
– Couplings are aligned and balanced.
– The belt tension is properly adjusted if a belt drive is used.
– Gear tooth flank play and gear tooth tip play as well as radial play are properly
adjusted if a gearwheel drive is used.

Commissioning
Electrical connection
● The motor is connected so that it rotates in the direction specified.
● The minimum insulation resistance values are maintained.
● The grounding and equipotential bonding connections have been established correctly.
● All brakes are operating correctly.
● The indicated speed limit nmax is not exceeded during operation on a converter.
NOTICE
Avoiding motor damage
If the speed nmax is exceeded, this can damage the bearings, short-circuiting rings, press
fits, etc. To ensure that the motor does not run at excessive speeds, the controller must
configured accordingly or speed monitoring must be activated in the drive system.
Monitoring equipment
● Appropriately configured control and speed monitoring functions ensure that the motor
cannot exceed the permissible speeds specified on the rating plate.
● Any supplementary motor monitoring devices and equipment have been correctly
connected and are fully functional.

Commissioning
Cooling
● Water cooling
If water cooling is used, the cooling water supply must be connected and ready for
operation. The cooling water circulation (flow rate, temperature) complies with
requirements.
● Forced ventilation
All safety and functional issues must be checked prior to commissioning. A checklist,
which does not claim to be exhaustive, is provided below to help you in this regard:
– Compare the data for the forced ventilation unit with the connection data. The forced
ventilation unit must not be connected if the connection data differs from the data for
the forced ventilation unit in any way that would result in overload.
– Check the electrical installation (e.g. protective conductor fitting) of the forced
ventilation unit (including accessories).
– Check the installation and electrical installation of safety-relevant components, such
as motor circuit breakers, guards, and so on.
– Check the tightness of the cable entry glands.
– Remove any parts located in the discharge area of the fan or in the vicinity of the fan
blade.
– An arrow on the fan rating plate indicates the correct direction of rotation of the fan. An
arrow is also marked on the fan blades. You can check the direction of rotation
visually when the fan starts up. This must be the same as the direction of the arrow on
the fan rating plate, so that the fan functions correctly.
Brake (optional)
● If a brake is fitted, this is released when the operating voltage is applied.
● The brake functions (releases/engages) properly.
Roller bearings
If the motor has been stored under favorable conditions (i.e. in a dry, dust-free room that is
not susceptible to vibration) for more than three years, the bearings must be replaced.
Note
Unfavorable conditions
If the motor was stored under unfavorable conditions, the bearings need to be replaced after
approx. 18 months.
Favorable conditions for storage, see Chapter "Storage".
See also
Storage (Page 30)

Commissioning
7.2 Performing a trial run
7.2 Performing a trial run
CAUTION
Thermal hazard as a result of hot surfaces
When they are being commissioned, the surface temperature of the motors can exceed
100 °C.
Do not touch hot surfaces.
If necessary, implement shock-hazard protection measures.
Temperature-sensitive parts (electric cables, electronic components) must not be placed on
hot surfaces.
WARNING
Water cooling: risk of burning from hot steam
If the cooling water supply fails, the motor will overheat. If cooling water runs into the hot
motor, hot steam suddenly forms, which escapes under high pressure. The cooling water
system can burst. This can result in death, serious injury or material damage.
Only connect the cooling water supply again after the damage has been rectified and the
motor has cooled down.
WARNING
With forced ventilation: risk of suction
There is a risk of suction at the air inlet (e.g. hair, ties, loose objects, etc.).
Suitable protection measures must be implemented by the operator
(remove ties, wear hair nets, keep suction area free, etc.).
WARNING
Danger from rotating rotor
Implement shock-hazard protection measures for output elements. Take suitable measures
to ensure that feather keys (if used) cannot fall out.
Note
Holding brake
The brake can only be used in certain cases (power failure, EMERGENCY OFF). The brake
must not be used as an operating brake. When the motor is shut down, the brake operates
as a holding brake.

Commissioning
7.3 Checking the insulation resistance
Note
Grease distribution operation for "High Performance" bearing version
The manufacturer operates 1PH8 High Performance main drives for approximately 15 min.
to distribute the grease. After this run-in time, users can operate the motors up to the
maximum speed without causing preliminary bearing damage.
The grease distribution with the optimum formation of a lubricating film in the roller bearing is
completed after an operating time of approx. 30 hours.
During this time, unusual noise may be heard, which is caused by excess grease being
pressed out of the bearing cage; this does not necessarily mean potential bearing damage.

After long storage or shutdown periods, the insulation resistance of the windings must be
measured to ground with direct voltage.
WARNING
Working on electrical power installations
Work on power installations must only be carried out by specialists. Before measuring the
insulation resistance, read the manual for the insulation resistance meter you are going to
use.
WARNING
Danger! High voltage
During and immediately after the measurement, hazardous voltage levels may be present.
Touching live components can be result in death or serious injury.
Never touch the terminals when measuring or immediately after the measurement.
Check the connected supply feeder cables to ensure that the line supply voltage cannot be
connected.
● Always measure the insulation resistance of the winding to the motor enclosure when the
winding temperature is between 20 and 30°C.
● When performing the measurement, wait until the final resistance value is reached (this
takes approx. one minute).

Commissioning
Limits
The table below specifies the measuring circuit voltage as well as the limit values for the
minimum insulation resistance and the critical insulation resistance with a rated motor
voltage of UN < 2 kV:
Table 7- 1 Stator winding insulation resistance at 25 °C
Rated voltage UN < 2 kV

Measurement voltage 500 V (at least 100 V)
Minimum insulation resistance with new, cleaned, or repaired 10 MΩ
windings
Critical specific insulation resistance after a long operating 0.5 MΩ/kV
time
Note the following:

● Dry, new windings have an insulation resistance of between 100 and 2000 MΩ
(sometimes higher).
If the insulation resistance is close to the minimum value, this could be due to humidity
and/or an accumulation of dirt.
● The insulation resistance of the motor winding can drop during the course of its service
life can drop due to ambient and operational influences. The critical insulation resistance
for a temperature of 25 °C on the winding can be calculated by multiplying the rated
voltage (kV) by the specific critical resistance value (0.5 MΩ/kV);
Example: Critical resistance for a rated voltage (VN) of 0.6 kV:
0.6 kV x 0.5 MΩ/kV = 0.3 MΩ
Note
Cleaning and/or drying the windings when reaching critical insulation resistance
If the critical insulation resistance is less than or equal to this value, the windings must be
dried or, if the fan is removed, cleaned thoroughly and dried.
Note that the insulation resistance of dried, clean windings is lower than that of warm
windings. The insulation resistance can only be evaluated accurately when measured on
a winding that has been cooled down to room temperature (approx. 20 to 30°C).
Note
Measured value close to critical value
If the measured value is close to the critical value, the insulation resistance should be
subsequently checked at suitably regular intervals.
Values apply for measurement at a winding temperature of 25 °C.

Commissioning
7.4 Switching on the motor
7.4 Switching on the motor

Before you switch on the motor, ensure that the parameters of the frequency converter have
been assigned correctly.
Use appropriate commissioning tools (e.g. "Drive ES" or "STARTER").
NOTICE
Operation noise or abnormal noises
The motor can be damaged by improper handling during transport, storage, or setup. If a
damaged motor is operated, this can damage the winding or bearings and could even
destroy the system.
If the motor is not running smoothly or is emitting abnormal noises, shut the motor down
and try to determine the cause of the fault as it runs down.
NOTICE
Note the maximum rotational speed
The maximum rotational speed nmax is the highest permissible operating speed. The
maximum speed is specified on the rating plate.
If the speed nmax is exceeded, this can damage the bearings, short-circuiting rings, press
fits, etc. To ensure that the motor does not run at excessive speeds, the controller must
configured accordingly or speed monitoring must be activated in the drive system.

Commissioning
7.5 Cooling
7.5 Cooling
Water cooling
The motor must always be connected to the cooling water supply when in operation.
NOTICE
Overheating because there is no cooling water
If the cooling water supply fails or the motor is operated for a short time without cooling
water, this can cause it to overheat. This can result in material damage or destroy the motor
completely.
Never operate the motor without the cooling water supply. Monitor the permissible water
inlet temperatures.
WARNING
Risk of burning from hot steam
When cooling water enters the hot motor, this immediately generates hot steam that
escapes under high pressure. The cooling water system can burst. This can result in death,
serious injury or material damage.
Only operate the cooling water supply again after the damage has been rectified and the
motor has cooled down.
Forced ventilation
Steps must be taken to ensure that the motor is only operated in conjunction with the
external fan.
NOTICE
Overheating due to no external cooling
If the external fan fails or the motor is operated for a short time without forced ventilation,
this can cause it to overheat. This can result in material damage or destroy the motor
completely.
Always operate the motor with the external fan switched on.

Operation 8
8.1 Safety instructions during operation
WARNING
Do not remove covers when motor is running
Rotating or live parts are dangerous. Death, serious injury, or material damage can result if
the required covers are removed.
All covers that prevent operators from coming into contact with active or rotating parts,
ensure compliance with the required degree of protection, or ensure proper air guidance
and, in turn, effective cooling must not be opened/removed during operation.
WARNING
Faults during operation
Deviations from normal operation (e.g. increased power consumption, temperatures or
vibrations, unusual noises or odors, tripping of monitoring devices, etc.) indicate that the
machine is not functioning properly. This can cause faults that can result in eventual or
immediate death, serious injury, or material damage.
Inform maintenance personnel immediately. If in doubt, shut down the motor immediately,
taking into account the plant-specific safety regulations.
CAUTION
Danger of burns
The temperature of certain parts of the motor can exceed 100°C. Physical contact with the
machine could cause serious burns.
Check the temperature of the parts before touching them and take appropriate protective
measures if necessary.

Operation
8.2 Stoppages
8.2 Stoppages
Measures for operational motors during stoppages

● If the motor is out of service for extended periods of time, run it at regular intervals
(roughly once a month) or at least spin the rotor.
● Refer to the section "Energizing" before restarting the motor.
Note
Damage due to improper storage
The motor can be damaged if it is not stored properly.
If the motor is out of service for extended periods of time, implement suitable anti-
corrosion, frost protection (antifreeze), preservation and drying measures.
When restarting the motor after a long shutdown period, carry out the measures
recommended in "Commissioning".
8.3 Shutdown
Measures during shutdown

● When shutting the motor down, refer to the operating instructions for the frequency
converter.
● Switch off the cooling water supply if the standstill period is expected to be lengthy.

Operation
8.4 Faults
8.4 Faults
Note
Damage to the machine caused by faults
Correct the cause of the fault as specified in the remedial measures section. Repair any
damage to the machine/motor.
Note
Observing the operating instructions when faults occur
When operating the motor with a converter, refer also to the operating instructions of the
frequency converter if electrical faults occur.
If there are deviations from normal operation or if faults occur, initially proceed according to
the following list. In this regard, observe the relevant chapters in the documentation
associated with the components of the complete drive system.
Even in test operation, never disable protective functions or devices.
Table 8- 1 Possible faults
Fault Cause of fault (see key table)

Motor does not start up A B E
Motor starts up slowly A C E F
Rumbling noise during startup C E F
Rumbling noise during operation A C E F
Overheating during no-load D G H I
operation
Overheating with load A C G H I
Overheating of individual E F
winding sections
Uneven running J K
Grinding sound, running noise L
Radial vibrations MN O P R
Axial vibrations O Q R
Water is escaping S

Operation
8.4 Faults
Table 8- 2 Key to causes of faults and remedial measures
No. Cause of fault Remedial measures

A Overload Reduce load
B Interruption of a phase in the supply Check frequency converter and supply cables
cable
C Interruption of a phase in the supply after Check frequency converter and supply cables
switching on
D Converter output voltage too high, Check the settings on the frequency converter, perform automatic motor
frequency too low identification
E Stator winding incorrectly connected Check winding connections
F Winding short circuit or phase short Measure the winding resistances and insulation resistances, repair after
circuit in stator winding consultation with manufacturer
G Cooling water not connected / switched Check cooling water connection / switch on cooling water
off
Water connection / pipes defective Locate leaks and seal as necessary, or consult the manufacturer
H Cooling water flow rate too low Increase cooling water flow rate
Inlet temperature too high Set correct inlet temperature
I Heat dissipation impeded by deposits Clean the surface of the drives and ensure that the cooling air can flow
in and out unimpeded
Cooling air inlet/outlet is blocked by Remove the block and ensure that the cooling air can flow in and out
foreign bodies unimpeded
Fan motor does not start up Make sure that the fan motor works properly
J Insufficient shielding for motor and/or Check the shielding and grounding
encoder cable
K Excessive drive controller gain Adjust the controller
L Rotating parts are grinding Determine cause and adjust parts
Foreign bodies within the motor Send to manufacturer for repair
Bearing damage Send to manufacturer for repair
M Rotor not balanced Decouple rotor and rebalance
N Rotor out of true, shaft bent Consult the manufacturer
O Poor alignment Align motor unit, check coupling
P Coupled machine not balanced Re-balance coupled motor
Q Shocks from coupled machine Check coupled motor
R Imbalance originating from gearing Adjust/repair gearing
S Cooling water pipe / water connection Locate leaks and seal as necessary, or consult the manufacturer
defective
If the fault still cannot be resolved after applying the measures specified above, please
contact the manufacturer or the Siemens Service Center (Page 88).

Maintenance 9
9.1 Inspection and maintenance

If you are unclear about anything, consult the manufacturer, specifying the motor type and
serial number, or arrange for the maintenance work to be carried out by one of the Siemens
Service Centers.
DANGER
Risk of electric shock from touching live parts
For synchronous motors, hazardous voltages are present at the motor terminals when the
rotors are rotating.
Live electrical parts are dangerous. Touching these parts will result in an electric shock,
which in turn causes death or serious injury.
Before starting work on the machines, make sure that the plant or system has been
disconnected in a manner that is compliant with the appropriate specifications and
regulations. In addition to the main currents, make sure that supplementary and auxiliary
circuits, particularly in heating devices, are also disconnected (see under safety rules).
Note all the information provided in "Safety information and application information" in these
operating instructions and ensure that only persons who have the necessary know-how are
entrusted to carry out work on power installations.
WARNING
Danger of burns
Some parts of the frame of electrical machines can reach temperatures in excess of 100°C.
Touching components when the machine is in operation can cause severe burns.
Do not touch frame parts while the machine is in operation or immediately after machine
operation. Allow frame parts to cool off before starting any work.

Maintenance
Safety regulations
Before starting maintenance work, always observe the five safety rules.
1. Disconnect the system.
2. Protect against reconnection.
3. Make sure that the equipment is de-energized.
4. Ground and short-circuit.
5. Cover or enclose adjacent components that are still live.
Other safety-related measures
CAUTION
Chemical burns or irritation caused by chemical cleaning agents
Chemical cleaning agents can be caustic or emit dangerous fumes.
If these come into contact with skin or if you inhale the fumes, this can cause injuries (e.g.
chemical burns on the skin or respiratory passages, or skin irritation).
During cleaning, make sure that appropriate methods of extracting fumes are in place and
that you wear the appropriate protective gear (e.g. gloves, goggles, face masks).
If using chemical cleaning agents, observe the instructions and any warnings provided in
the relevant safety data sheet. Chemical cleaning agents must be suitable for use with the
machine's components, particularly where plastic components are concerned.
CAUTION
Injuries caused by blown particles
When you clean using compressed air, this can stir up dust, metal chips, or cleaning
agents, which can cause injury.
When cleaning using compressed air, make sure you use suitable extraction equipment
and wear protective equipment (safety goggles, protective suit, etc.).

Maintenance
9.1.2 Maintenance intervals
General
Careful and regular maintenance, inspections, and overhauls are essential for detecting and
eliminating faults in good time before they can cause any damage.
Note
Inspection if there are faults or unusual conditions
Unusual conditions or faults that place undue electrical or mechanical stress on the three-
phase motor (e.g. overload, short-circuit) can cause consequential damage to the machine.
If faults or any unusual conditions occur (e.g overload or short-circuit), the machine must be
inspected immediately.
Measures, inspection/maintenance intervals

Operating conditions and characteristics can vary widely. For this reason, only general
maintenance intervals can be specified here.
● Maintenance intervals should, therefore, be scheduled to suit the local conditions (fouling,
switching frequency, load, etc.).
● Perform the following measures after the operation time or the interval specified in the
following table elapses.
Table 9- 1 Measures after operating times or intervals
Measures Operating tines and intervals

Initial inspection After 500 operating hours, after 6 months at the latest
General inspection
Without radial shaft sealing ring Approx. every 8000 operating hours, after 2 years at the latest
With radial shaft sealing ring Approx. every 5000 operating hours, after 2 years at the latest
Replace the bearings Note the recommended bearing replacement intervals (see "Bearing
replacement intervals")
Replace the radial shaft sealing rings Approximately every 5000 operating hours
Clean the fan (forced ventilation) Depending on local degree of pollution
Cooling water system (water cooling) Maintenance free (provided that the required cooling water quality is ensured)
9.1.3 General inspection guidelines

When inspecting a motor, you do not generally need to dismantle it. The motor only be
dismantled if the bearings need to be replaced.

Maintenance
9.1.4 Initial inspection

An initial inspection is performed once the motor has been installed or following repairs.
While the motor is running, check that:
● the equipment conforms to the stated electrical characteristics.
● the smooth running characteristics and motor noise during operation have not
deteriorated.
Correct any deviations that are determined in the inspection without delay.
Note
Adapt the inspection in line with plant-specific conditions
This list does not claim to be exhaustive.
Further tests also should be carried out in accordance with the additional instruction manuals
(e.g. bearings, cooler, etc.) or in accordance with the particular system-specific conditions.
9.1.5 General inspection

While the motor is running, check that:
● The stated electrical characteristics are being observed
● The smooth running characteristics and machine running noise have not deteriorated
Once the machine has been shut down, check that:
● The motor foundation has no indentations or cracks
● The machine is aligned within the permissible tolerance ranges
● All the fixing bolts/screws for the mechanical and electrical connections have been
securely tightened
● The winding insulation resistances are sufficiently high
● Any bearing insulation is fitted as shown on the plates and labels.
● Cables and insulating parts are in good condition and do not exhibit any signs of
discoloration
● Roller bearings: The permissible radial forces (cantilever forces) are listed in Catalog NC
61 and in the Configuration Manual "SIMOTICS M-1PH8 main motor".
NOTICE
Motor damage caused by faulty components or incorrect work
If you identify any problems during the inspection, rectify them immediately otherwise
the machine may be damaged.

Maintenance
9.1.6 Bearing replacement intervals

The bearings are subject to wear and must be replaced after a defined number of operating
hours. The recommended bearing replacement intervals tLW are listed in the following table.
The lifetime can be extended if the motor is operated under favorable conditions (e.g. low or
medium speeds, low radial forces (transverse forces), vibration load).
Note
Harsh operating conditions
If the motor is subject to harsh operating conditions (e.g. continuous operation at nmax, high
vibration/shock loads, frequent reversing duty etc.), the bearing replacement intervals tLW
can decrease by up to 50%.
Table 9- 2 Bearing version, maximum speeds and bearing replacement intervals
Shaft height Bearing version Maximum Mean operating Stat. bearing Recommended bearing
speed nmax speed service life replacement interval
[rpm] nm [rpm] L10h [h] Permanent lubrication
tLW [h]
132 Standard 8000 ≤ 6500 20000 20000
Performance 10000 ≤ 8500 12000 12000
High Performance 15000 ≤ 10000 12000 12000
Advanced Lifetime 4500 ≤ 2500 40000 40000
160 Standard 6500 ≤ 5400 20000 20000
Performance 9000 ≤ 7000 12000 12000
High Performance 10000 ≤ 8000 12000 12000
Advanced Lifetime 4000 ≤ 2300 40000 40000
Calculating the average speed
Q W Q W QL W L
QP

Note
Use of original accessories from Siemens
1PH8 motors require special bearings, which can be obtained via the Siemens Service
Center.

Maintenance
9.1.7 Cleaning the fan (forced ventilation)

If the fan blades need to be cleaned, however, the following must be taken into account:
DANGER
Danger of shearing
When carrying out maintenance work on the forced ventilation unit (e.g. cleaning the fan
blades), make sure that the fan is at a standstill, the power for the forced ventilation unit is
shut down, and that steps have been taken to ensure that it cannot be switched on again
during the course of maintenance work.
NOTICE
Avoid the effects of excessive force
If excessive forces are present, this can damage the fan blades.
Note
Cleaning the fan
The fan should be cleaned with a suitable cloth or brush, and steps should be taken to
prevent moisture from entering the motor.
● Once the voltage has been disconnected on all poles, wait for five minutes before
touching the device.
● Never open the device during operation.
● Never loosen any fixing screws for the ventilation unit during operation.
● To clean the fan, the guard is removed from the ventilation unit. The motor does not need
to be separated from the guard.
● Once you have finished cleaning the device, screw the guard (with fan) back on to the
ventilation unit. To do so, the 6 screws are tightened at a torque of 6.5 Nm ±1 Nm.

Maintenance
9.2 Repair
9.2 Repair
Qualified personnel
This machine must be commissioned and operated by qualified personnel only. For the
purpose of the safety information in these Operating Instructions, a "qualified person" is
someone who is authorized to energize, ground, and tag equipment, systems, and circuits in
accordance with established safety procedures.
Safety notes
WARNING
Injuries caused by rotating or live parts
Rotating or live parts are dangerous. Death, serious injury or material damage can result if
the required covers are removed or if the device is not operated properly.
Before starting work on the motor and, in particular, before opening the covers of live parts,
make sure that the motor or system is properly isolated.
WARNING
Motor damage caused by incorrect transport of the motor
Only transport the motor in accordance with the transport guidelines. Death, serious injury
or material damage can result if the motor is not transported properly.
Whenever you have to transport the motor, follow the instructions provided in the section
"Transport and storage".

Maintenance
9.2 Repair
9.2.2 Removing/installing the motor
WARNING
Electromagnetic fields
Electromagnetic fields are generated by the operation of electrical power equipment – such
as transformers, converters or motors.
Electromagnetic fields can interfere with electronic devices, which could cause them to
malfunction. For example, the operation of heart pacemakers can be impaired, potentially
leading to damage to a person's health or even death. It is therefore forbidden for persons
with heart pacemakers to enter these areas.
The plant operator is responsible for taking appropriate measures (labels and hazard
warnings) to adequately protect operating personnel and others against any possible risk.
Note
Motor rotor protection
The rotor is fitted with permanent magnets and attracted by the stator package during
assembly and disassembly. The rotor must be protected against severe blows and impacts.
In disassembled condition, the rotor should be protected against pollution through magnetic
waste by - for example - a plastic bag.
Removal
● When removing the motor, mark the original position of the components with respect to
each other (e.g. using a colored pen, scribing iron) to make subsequent installation
easier.
● For information on how to remove the encoder, see "Removing the speed encoder".
● Unscrew the NDE bearing shield screws and carefully remove the NDE bearing shield.
● Unscrew the bearing cap screws (see "Spare parts", item 1.02).
● Remove the grease slingers from the shaft shoulder (DE).
● Remove the rotors from the motor. Use a suitable device to remove the rolling-contact
bearings.

Maintenance
9.2 Repair
Installation
● Do not reuse rolling-contact bearings that have been removed.
● Heat up the new rolling-contact bearings evenly to 80 - 100°C and attach them. When
doing so, make sure that the bearing inner ring lies on the shaft shoulder.
● The device must not be subject to hard knocks (e.g. do not use a hammer etc.).
● Insert the motor rotor into the stator.
● Secure the bearing cap.
● Insert the NDE bearing (with shaft spring) into the NDE flange (keep the bearing straight)
and tighten the screws.
● Press on the grease slinger (gamma ring housing 9RB... without sealing lip) with a
suitable sleeve (dimension x = 0 mm (flush with cover)), see figure "Installing the gamma
ring". Do not use any grease slingers that were damaged when removed.
$
6,(0(16
DOZD\VUHSODFH
ZLHGHUHLQVHW]HQ
Figure 9-1 Installing the gamma ring
Running in the bearings

Once you have replaced the bearings, allow the rolling-contact bearings to run in to distribute
the grease evenly. When doing so, the motors should be initially run continuously from 0 to
approx. 75% of the maximum speed nmax over a period of 15 minutes. See section "Test run"

Maintenance
9.2 Repair
9.2.3 Removing/installing the external fan
NOTICE
Electrostatically sensitive devices
These modules can be easily destroyed if they are not handled properly.
To protect your equipment against damage, follow the instructions given in the chapter ESD
Guidelines.
NOTICE
Qualified and trained personnel
Only qualified, trained personnel may replace and adjust an encoder.
Note
Removing/installing the encoder
Unscrew the lid of the terminal box and disconnect the power and temperature sensor cables
from the terminal box.
Unscrew the external fan unit (if installed) and sensor cover.

Maintenance
9.2 Repair

7ROHUDQFHDSSOLHVWRLQVWDOOHGHQFRGHUV

1 Screw 5 Jacking thread

2 Connector cover 6 Encoder shaft
3 Motor shaft 7 Screws
4 Conical adapter 9.xx See section "Spare parts"
Figure 9-2 Motor shaft - encoder shaft connection

Maintenance
9.2 Repair
Removal
1. Unscrew the screw (1).
2. Remove the connector cover (2).
3. Remove the connector with signal cable.
4. Unscrew the screws (9.07) for the torque bracket.
5. Unscrew the encoder screw (9.05) (make sure that the motor rotor does not also start to
rotate).
6. Remove the encoder from the motor shaft:
– You can remove the encoder directly by inserting a special screw (see diagram).
– If a special screw is not available, you can remove the encoder by inserting a threaded
pin (e.g. DIN 913 M5 x 30) into the motor shaft extension to protect the centering hole
thread and then inserting a screw M6 x min. 40.
Figure 9-3 Special screw
Mounting
1. Screw the torque bracket (9.06) onto the encoder by means of screws (7) and secure
(e.g. with Loctite 243). Note the distance between the torque bracket and encoder (this
step does not need to be carried out if the encoder is already mounted).
2. If necessary, remove the threaded pin (used earlier to remove the encoder).
3. Unscrew the screw (1) for the replacement encoder.
4. Remove the connector cover (2) for the replacement encoder. Place the encoder (with
torque bracket) (9.06) onto the cone of the motor rotor and screw in the encoder screw
(9.05) (tightening torque 5 -1 Nm). Make sure that the motor rotor does not also start to
rotate.
5. Secure the torque bracket (9.06) by means of screws (9.07) on the bearing shield (6.01)
(note the radial deflection of the encoder).
6. Press on the metal sleeve for the connector cable.

Maintenance
9.2 Repair
7. Insert the connector with signal cable and place the cable into the guide.
8. Attach the connector cover (2) with the screw (1) and secure (e.g. with Loctite 243).
Note
Re-adjusting the encoder system
With synchronous motors, the encoder system has to be realigned!
9.2.4 Removing/installing the rotor encoder

1 Screws 7 Clip
2 Cover 8 Connector
3 Balancing weight 9 Screws
4 Screws 10 Scanning unit
5 Cover 11 Rotor
6 Screw 12 Motor shaft
Figure 9-4 Built-in rotor encoder

Maintenance
9.2 Repair
Removal
1. Unscrew the screws (1) and remove the cover (2).
2. Pull out the balancing weight (3).
3. Unscrew the screws (4) and remove the cover (5).
4. Scanning unit:
– Remove the screw (6) and clip (7).
– Remove the connector (8) for the signal cable.
– Remove the screws (9) with washers and remove the scanning unit (10).
5. Rotor:
– Pull out the rotor (11).
Installation
To install the encoder, carry out the above steps in reverse order. The following differences
should be noted, however:
1. Heat up the rotor (11) (max. 150 °C), push it onto the motor shaft (12) and allow it to cool
down.
Note! Inductive heating is not permissible!
2. The screws (9) for attaching the scanning unit (10) are secured (e.g. with Loctite 243).
3. The installation dimensions (see "Built-in rotor encoder") must be observed.

Maintenance
9.2 Repair
9.2.5 Replacing the DRIVE-CLiQ interface (encoder module)

Only trained Siemens service engineers are authorized to replace the DRIVE-CLiQ interface
(Sensor Module).
NOTICE
Electrostatic discharge
These modules can be easily destroyed if they are not handled properly.
To protect your equipment against damage, follow the instructions given in the chapter ESD
Guidelines.
WARNING
Incorrect encoder module mounted on the motor
The Sensor Module contains motor/sensor-specific data and an electronic nameplate.
If you operate a different Sensor Module on the motor, this can result in serious injury or
death, or cause considerable material damage.
Only operate the Sensor Module on the original motor. Do not install the Sensor Module on
other motors. Do not replace the Sensor Module with a Sensor Module from a different
motor.

Maintenance
9.2 Repair
9.2.6 Tightening torque for screwed connections

For screwed connections with metal contact surfaces (e.g. bearing end shields, active
bearing components, or terminal box parts screwed onto the stator housing), the following
tightening torques apply (depending on the thread size) with a tolerance of ±10 %, property
class 8.8 and 8 or higher, to DIN ISO 898.
Table 9- 3 Tightening torque for screwed connections
Thread diameter M4 M5 M6 M8 M10 M12 M16

Tightening torque [Nm] 3 5 9 24 42 70 165
Bolt locking devices

Nuts or bolts that are mounted together with locking, resilient and/or force-distributing
elements (e.g. safety plates, spring-lock washers, etc.) must be refitted together with
identical, fully functional elements.
Always renew keyed elements.
9.2.7 Removing/mounting a holding brake (option)

Removing/mounting a holding brake (option) is described in the Appendix "Holding brake
operating instructions".

Spare parts (title below) 10
Note
The diagram provided is merely intended as an example of the different motor versions and
does not claim to detail every aspect of the different versions.
The spare parts are available from our Service Centers in parts kits and can be ordered by
specifying the motor designation.
1.00 DE bearing assembly, complete

1.01 Bearing cap
1.02 Screw
1.03 USIT washer
1.04 O-ring
1.05 Cover
1.06 Grease slinger
1.07 Roller bearings
1.08 Screw
6.00 NDE bearing assembly (complete)
6.02 Roller bearings
6.03 Screw
6.04 O-ring
6.05 O-ring bearing
6.06 Distance piece
6.07 Corrugated spring
7.00 Fan module, complete
7.01 Fan motor
7.02 Screw
- Shaft sealing ring (shaft sealing ring, rotor sleeve (not in Fig. 10-1)
9.00 Encoder kit for the individual encoder version - solid shaft
9.01 Encoders
9.04 O-ring
9.05 Screw
9.06 Torque bracket
9.07 Screw
- Encoder kit for hollow shaft encoder (not in Fig. 10-1)
Measuring wheel
O-ring
Sensor head
- DRIVE-CLiQ interface (not in Fig. 10-1)

Spare parts (title below)
Figure 10-1 Spare parts (example)

Decommissioning and disposal 11
11.1 Decommissioning
Disassembly of the motor must be carried out and/or supervised by qualified personnel with
appropriate expert knowledge.
1. Contact a certified waste disposal organization in your vicinity. Clarify what is expected in
terms of the quality of dismantling the motor and provision of the components.
2. Follow the five safety rules.
3. Disconnect all electrical connections.
4. Remove all liquids such as oil, water, …
5. Remove all cables.
6. Remove the fixing elements from the motor.
7. Transport the motor to a suitable location for disassembly.
Refer also to the information in the section headed "Maintenance".
Dismantle the motor using the general motor-typical procedures.
WARNING
Motor parts can fall
The motor is made up of heavy parts. These parts are liable to fall during dismantling. This
can result in death, serious injury or material damage.
Secure the motor parts being dismantled to prevent them falling.
The motors must be disposed of in accordance with national and local regulations as part of
the standard recycling process or they can be returned to the manufacturer.
The encoder electronics must be properly disposed of electronic waste.

Decommissioning and disposal
11.2 Disposal
11.2 Disposal
Protecting the environment and preserving its resources are corporate goals of the highest
priority for us. Our worldwide environmental management system to ISO 14001 ensures
compliance with legislation and sets high standards in this regard. Environmentally friendly
design, technical safety and health protection are always firm goals even at the product
development stage.
Recommendations for the environmentally friendly disposal of the machine and its
components are given below. Be sure to comply with local disposal regulations.
Components
Sort the components for recycling according to whether they are:
● Electronics waste, e.g., sensor electronics
● Iron to be recycled
● Aluminum
● Non-ferrous metal, e.g., motor windings
● Insulating materials
Process materials and chemicals

Sort the process materials and chemicals for recycling according to whether they are:
● Oil
Dispose of the spent oil as special waste in accordance with the spent oil ordinance.
● Grease
● Solvents
● Cleaner solvent
● Paint residues
Do not mix solvents, cleaner solvents and paint residues.
Insulating materials
Electrical insulation materials are mainly used in the stator. Some supplementary
components are made of similar materials and must, therefore, be handled in the same
manner. The insulating materials in question are used on the following items of equipment:
● Various insulators which are used in terminals boxes
● Voltage and current transformers
● Electric cables
● Instrument wiring
● Surge arrester
● Capacitors

11.2 Disposal
Disposing of permanent magnets

Permanent magnets must be demagnetized prior to disposal. This helps avoid potential
hazards caused by permanent magnets during and after disposal. Permanent magnets are
heated to demagnetize them.
Permanent magnets can be demagnetized in one of the following ways:
● Arrange for the entire machine to be subject to thermal treatment by a specialist disposal
company.
● Return the machine to the manufacturer who can then remove and demagnetize the rotor
and/or permanent magnets. Rotors that are still installed and have not been
demagnetized must not be transported.
Note
Removing the rotor
The rotor in a machine containing permanent magnets must only be removed by the
manufacturer. Contact the Siemens Service Center.

11.2 Disposal

Appendix A
A.1 Declaration of conformity

Appendix
A.2 Siemens Service Center
A.2 Siemens Service Center

At
http://www.siemens.com/automation/service&support
you can find Siemens contacts worldwide for information about specific technologies.
Wherever possible, you will find a local contact partner for:
● Technical support,
● Spare parts/repairs,
● Service,
● Training,
● Sales or
● Technical support/engineering.
You start by selecting a
● Country,
● Product or
● Sector.
Once the remaining criteria have been laid down, the required contact will be shown along
with the associated area of expertise.
A.3 Note regarding a holding brake

Depending on what has been ordered, a holding brake can be mounted on the motor.
Note
UL certification
The holding brakes are not UL-approved. Motors with mounted brake therefore do not have
the cUR marking!
Notes on operation are provided in the operating instructions provided.
Note
Maintenance and servicing
Maintenance and service must only be carried out by personnel that have been appropriately
authorized by Siemens!
See also
Properties (Page 22)

Appendix
A.4 Holding brake operating instructions
MODULE LINE
Operating Instructions 77 500..B..
Spring-applied single-disc brake module
Types: 77 50013B16 77 50019B15

77 50024B15 77 50029B15

Appendix
Contents
1. General information .............................................................................................................................. 3
1.1 Introduction ............................................................................................................................................ 3
1.2 Standards and directives ....................................................................................................................... 3
1.3 Manufacturer’s liability ........................................................................................................................... 3
1.4 Declaration of Incorporation (in accordance with Annex II, part 1, Section B of Machinery Directive
2006/42/EC) ........................................................................................................................................... 4
2. Safety ...................................................................................................................................................... 5
2.1 Safety and warning symbols / Safety information ................................................................................. 5
2.2 Intended use .......................................................................................................................................... 5
2.3 General safety information..................................................................................................................... 6
2.3.1 Installation .......................................................................................................................................... 6
2.3.2 Start-up .............................................................................................................................................. 6
2.3.3 Operation ........................................................................................................................................... 6
2.3.4 Maintenance and repair ..................................................................................................................... 7
3. Emissions............................................................................................................................................... 7
3.1 Noise ...................................................................................................................................................... 7
3.2 Heat ....................................................................................................................................................... 7
3.3 Electromagnetic compatibility ................................................................................................................ 7
4. Product description ............................................................................................................................ 10
4.1 Operating principle............................................................................................................................... 10
4.2 Design .................................................................................................................................................. 10
5. Installation............................................................................................................................................ 12
5.1 Mechanical installation......................................................................................................................... 12
5.1.1 Brake shaft (13) installation ............................................................................................................. 12
5.1.2 Mounting the brake module to the motor ......................................................................................... 13
5.2 Installation of accessories (not applicable to the brake shaft (13)) ..................................................... 14
5.3 Electrical connection and operation..................................................................................................... 15
5.3.1 DC power supply ............................................................................................................................. 17
5.3.2 AC power supply .............................................................................................................................. 17
5.3.3 Electrical connection of brake modules with microswitch (27) ........................................................ 18
5.4 Set-up and start-up .............................................................................................................................. 18
5.4.1 Manual brake release ...................................................................................................................... 19
5.5 M4 transmissible torque adjustments ................................................................................................... 20
6. Maintenance ......................................................................................................................................... 21
6.1 Checks and service ............................................................................................................................. 21
6.2 Brake module removal from motor and replacement of component parts .......................................... 22
6.3 Microswitch (27) adjustment (only applicable to brake modules with microswitch (27)) ..................... 23
6.4 Brake shaft (13) removal ..................................................................................................................... 24
7. Motor design ........................................................................................................................................ 25
8. Driven components, balancing .......................................................................................................... 26
9. Condition at delivery ........................................................................................................................... 26
10. Troubleshooting .................................................................................................................................. 27
11. Definitions ............................................................................................................................................ 28
12. Technical specifications ..................................................................................................................... 28
13. Modification history ............................................................................................................................ 29
Document information:
Issued by: Kendrion (Villingen) GmbH Business unit: Industrial Drive Systems
Replacement for document: - Replaces the issue dated: -
Type of document: Translation of operating instruction Document status: Released
BA 77 500..B.., issue dated 02.07.2012
Designation of document: BA 77 500..B.. Englisch
Kendrion (Villingen) GmbH Operating Instructions 77 500..B.. Last updated: 2 July 2012 Page 2

Appendix
1. General information
1.1 Introduction
These Operating Instructions describe the operating principle and features of Kendrion Binder spring-applied
single-disc brake modules type 77 500..B...
The safety information provided in this manual must be strictly observed during the set-up of the machine
(e.g. motor) and during the start-up, operation and maintenance of the spring-applied brake module.
Should any queries arise with respect to torques, torque variations, installation position, wear, wear reserve,
switching work, break-in conditions, release range, ambient conditions and the like, please contact Kendrion
Binder and ask for clarification before starting to use the brake.
Kendrion Binder spring-applied single-disc brake modules type 77 500..B.. are not ready-to-use devices, but
are intended to be incorporated into or assembled with other equipment. Consequently, these brakes will be
referred to as components in the following sections. The output side of the spring-applied single-disc brake
modules has the same fitting dimensions as the motor end shield. As a result, the brakes are designed as
fail-safe holding brakes with emergency stop function for attachment to electric motors.
1.2 Standards and directives
The state-of-the-art spring-applied brakes have been designed, built and tested in accordance with the
requirements of DIN VDE 0580 concerning electromagnetic devices and components. Being classified as
"electromagnetic components", spring-applied single-disc brake modules are not subject to the Low Voltage
Directive and must not bear a CE mark of conformity. The user is required to employ suitable switching
devices and controls to ensure use of the brakes in accordance with EMC Directive 2004/108/EC.
1.3 Manufacturer’s liability
The manufacturer will not assume any responsibility for damage caused by failure to use the products in
accordance with their intended use or by failure to observe safety information and other instructions provided
in this manual. The information in this manual was correct and up-to-date before going to print. The
information contained herein shall not entitle users to raise claims with respect to components purchased at
an earlier date.

Appendix
1.4 Declaration of Incorporation

(in accordance with Annex II, part 1, Section B of Machinery Directive 2006/42/EC)
We hereby declare that the products below comply with the essential health and safety requirements
specified in Annex I of Machinery Directive 2006/42/EC:
Annex I General Principles, Annex I Sections 1.1.2, 1.1.3, 1.1.5, 1.3.2, 1.5.1
The partly completed machinery must not be put into service until the final machinery into which it is to be
incorporated has been declared in conformity with the provisions of Machinery Directive 2006/42/EC. The
relevant technical documentation required for the partly completed machinery has been compiled in
accordance with Annex VII, part B of Machinery Directive 2006/42/EC. The manufacturer undertakes to
submit an electronic copy of the relevant technical documentation compiled for the partly completed
machinery if reasonably requested by national authorities.
Standards and directives:

EN 60529 Enclosure protection ratings
DIN VDE 0580 Electromagnetic devices and components
Products: Electromagnetically released spring-applied single-disc brake module

77 50013B16
77 50019B15
77 50024B15
77 50029B15
Manufacturer: Kendrion (Villingen) GmbH

Industrial Drive Systems
Wilhelm-Binder-Straße 4-6
78048 Villingen-Schwenningen
Germany
Person authorised Thomas Gaetje

to compile the Kendrion (Villingen) GmbH
documentation: Industrial Drive Systems
Wilhelm-Binder-Straße 4-6
Germany
Kendrion (Villingen) GmbH

Industrial Drive Systems Villingen, 02 July 2012 by proxy ....................................................
Thomas Gaetje
(Head of Development at IDS)

Appendix
2. Safety
2.1 Safety and warning symbols / Safety information
Personal injury or equipment damage

Symbol / Signal word Warns against ... Potential risks and hazards
Danger imminent personal injury fatal accidents or serious injury
potential risk of serious

Warning fatal accidents or serious injury
personal injury
Caution potential risk of personal injury minor injury
potential risk of equipment damage to components or other

Attention
damage equipment
Information
Symbol / Signal word Provides information on …
Note the safe use and operation of the product
The brakes described in these Operating Instructions have been designed and built on the basis of an
analysis of hazards and in accordance with the requirements of the applicable harmonised standards and
technical specifications. They correspond to the state of the art and provide maximum safety. However,
safety hazards can only be avoided if the user of the equipment takes adequate precautions and makes sure
that safety instructions are strictly adhered to. It is the duty of the user of the machine to plan these
measures and to check their implementation.
The user is required to ensure that:
ವ the brakes are only used in accordance with their intended use (see "Product description" section).
ವ the brakes are in perfect working order and checked at regular intervals.
ವ a complete copy of these Operating Instructions is kept available at the place of use of the brakes at
all times.
ವ all applicable local and machinery-specific regulations and requirements are followed.
ವ start-up, maintenance and repair work is only done by authorised and suitably qualified personnel.
ವ such personnel are kept informed on all relevant occupational safety and environmental protection
issues and familiar with these Operating Instructions and with the safety information contained
herein.
ವ brake functionality is not interfered with by an external magnetic field.
2.2 Intended use
The brake modules described in these Operating Instructions are intended to be assembled with electric
machines, in particular electric motors, for use on industrial equipment. Operation in potentially explosive or
firedamp atmospheres is not allowed. The brake modules must be used in accordance with the operating
requirements detailed in this manual. The rated power limits specified herein must not be exceeded. Use of
the brake modules as service brakes or safety brakes is not permitted.

Appendix
2.3 General safety information
Brakes fitted to motors feature hazardous live components and rotating parts and may exhibit hot surfaces.
Any work associated with the transport, connection, start-up and periodical maintenance of the brakes must
be carried out by authorised and qualified specialist personnel (in accordance with VDE 0105; IEC 364).
Failure to observe safety, operating and maintenance instructions may cause serious personal injury and
severe damage to the equipment. Whenever special measures are required in accordance with the
instructions contained herein, such measures should be agreed with the brake manufacturer before the
machinery into which the brake is to be incorporated is set up.
Should any queries arise with respect to torques, torque variations, installation positions, wear, wear reserve,
switching work, break-in conditions, release range, ambient conditions and the like, please contact Kendrion
Binder and ask for clarification before using the brake.
Retrofitting or modification work to be carried out on the brake is subject to the approval from Kendrion
Binder.
Accident prevention regulations applying to the specific field of application of the brake must be strictly
observed.
The brakes described in this manual are not designed for use as "safety brakes". This means that torque
reductions caused by factors beyond the user's control cannot be excluded.
2.3.1 Installation
When connecting the brakes described in these Operating Instructions check that the voltage and voltage
type comply with the specifications on the rating plate. Sufficient heat dissipation must be ensured when the
brake is fitted to or incorporated into other equipment.
Adequate precautions must be taken to avoid overvoltage during disconnection or voltage peaks. The
magnetic field of the products may cause interference outside the brake or even feedback to the brake in
case of adverse installation conditions. Should you have queries concerning mounting and fitting conditions,
please contact the brake manufacturer and ask for clarification.
Adequate safety measures (DIN VDE 0848, part 4; DIN 31000/VDE 1000; DIN VDE 0100, part 0420) must
be taken by the brake user to avoid hazards to persons or damage to equipment caused by:
ವ direct or indirect effects of electromagnetic fields,
ವ heated components,
ವ moving parts.
2.3.2 Start-up
The brakes must not be started up when:
ವ power supply cables/wires or connections are damaged.

ವ the solenoid housing or coil sheath is damaged.
ವ other defects are suspected.
2.3.3 Operation
Make sure that live components such as plug contacts or the field coil are not exposed to water.
The brake cable connections must not be crushed, squeezed or exposed to mechanical loads.
Check that the friction surfaces of the friction elements are not contaminated with grease, oil or other fluids to
avoid substantial torque reduction. Bear in mind that the original torque cannot be restored even if the friction
surfaces are cleaned after contact with fluids.
The gradual brake wear towards the end of the brake service life may cause an approximately 10% torque
reduction. This must be taken into consideration in the set-up of the machine or overall system.
Due to the diverse ambient conditions in which the brakes may be used, always check that the brake module
is in perfect working order before start-up.
Torque reductions cannot be excluded if the brake module is used for applications where only minimum
friction work is required. In such cases, the user should ensure that the brake occasionally performs
sufficient friction work.

Appendix
Note!
The maximum air gap smax (see Table 28/1: air gap snom and smax) must not be exceeded throughout the
entire brake module service life. (Please refer to Section 6 “Maintenance” for details.)
2.3.4 Maintenance and repair
Repair work must only be carried out by qualified specialist personnel (definition to IEC 364). Failure to
perform repairs according to requirements may cause serious personal injury or equipment damage.
Make sure that no voltage is applied to the brakes when carrying out maintenance work.
3. Emissions
3.1 Noise
The spring-applied single-disc brake module produces switching noise during engagement and release. The
noise level is determined by the installation conditions, circuitry and air gap. Depending on the mounting
position, operating conditions and state of the friction surfaces, audible vibrations (squealing) may be
produced during braking.
3.2 Heat
Braking operations and gradual heating of the field coil cause the solenoid housing temperature to increase
substantially. Under adverse conditions, the surface temperature may rise to well over 100°C.
Caution!
Risk of burns in case of contact with hot surfaces! Suitable covers and hand guards must be installed to
provide protection against accidental contact.
3.3 Electromagnetic compatibility
As required by the German Electromagnetic Compatibility Act (EMVG), electromagnetic compatibility must
be guaranteed to ensure immunity to external electromagnetic fields and conducted interference.
Furthermore, the emission of electromagnetic fields and line-conducted interference during brake operation
must be minimised. Since the brake features depend on the circuitry and operation, a declaration of
conformity with the applicable EMC standard can only be furnished for the wiring type, but not for a specific
brake.
The spring-applied single-disc brake modules type 77 500..B.. are designed for industrial applications to
which the following EMC standards apply: Generic Immunity Standard EN 61000-6-2 and Generic Emission
Standard EN 61000-6-3 / EN 61000-6-4.
Other applications may be subject to different generic standards which must be considered by the
manufacturer of the overall system. The requirements in terms of electromagnetic compatibility of devices
and components are determined by basic standards derived from the generic standards. Brake wiring
recommendations will be provided in the following sections to ensure compliance with the individual basic
standards that are relevant for industrial use of the brake and some other applications.
For additional information on electromagnetic compatibility, especially with respect to the recommended
electronic rectifiers specified in Section 5.3, please refer to the applicable data sheets.

Appendix
Immunity according to EN 61000-4:
EN 61000-4-2 Electrostatic discharge:

The spring-applied single-disc brake modules comply at least with severity level 3 without requiring
additional measures. The recommended rectifiers specified in Section 5.3 conform to severity level 3 without
additional measures.
EN 61000-4-3 Electromagnetic fields:

additional measures. The recommended rectifiers conform to severity level 3 without additional measures.
EN 61000-4-4 Fast transients (burst):

additional measures. The recommended rectifiers conform to severity level 3.
EN 61000-4-5 Surge:
additional measures. The recommended rectifiers conform to severity level 3.
EN 61000-4-9 Pulse magnetic fields, EN 61000-4-10 Damped oscillatory magnetic fields:

Since the operating magnetic fields of the electromagnetic brakes are stronger many times over than
interference fields, the brake function will remain unaffected. The spring-applied single-disc brake modules
comply at least with severity level 4. The recommended rectifiers conform at least to severity level 3.
EN 61000-4-11 Voltage dips, short interruptions, and short supply voltage variations:
a) Voltage interruptions:
Spring-applied single-disc brake modules that comply with the requirements of DIN VDE 0580 are de-
energised after the specified switching times at the latest. The switching time depends on the control
and mains conditions (e.g. generator effect of running down motors). Voltage interruptions of shorter
duration than the response delay specified by DIN VDE 0580 will not cause any malfunctions. The user
must ensure that any consequential damage is avoided (e.g. motor start-up before the brake has been
released caused by phase failure in the case of two-phase energised motors or by the slipping of an
electromagnetically engaged system due to torque drop). The functional reliability of the
electromagnetic brake and its electronic accessories remains unaffected provided that the
aforementioned consequential damage is avoided.
b) Voltage dips and short supply voltage variations:

Electromagnetically released systems:
Voltage dips and supply voltage variations to below 60% of the rated voltage and lasting longer than the
response delay specified by DIN VDE 0580 may cause the brake to be de-energised temporarily.
Consequential damage as described under a) above must be avoided by the user by taking adequate
precautions.
Electromagnetically engaged systems:
Voltage dips and supply voltage variations to below the minimum tolerance threshold will cause torque
reductions. The user is required to take adequate precautions to avoid consequential damage.

Appendix
Radio interference suppression in accordance with EN 55011:

The brake modules and the recommended electronic rectifiers are classified as Group 1 equipment in
accordance with EN 55011. As far as the emissions from this equipment are concerned, one distinguishes
between field guided radiated interference and line-conducted interference.
a) Radiated interference:
When operated with DC voltage or rectified 50/60 Hz AC
L
voltage, all brakes comply with the limit values R
applicable to Class B equipment.
b) Conducted interference:
When connected to a DC power source, the U
electromagnetic brakes meet the limit values applicable
to Class A equipment. If the brakes are connected to a
50/60 Hz AC power source and equipped with electronic
rectifiers or other electronic controls, interference C
suppression measures as shown in Fig. 9/1 must be
taken to ensure compliance with the limit values Fig. 9/1
applicable to Class A equipment.
Interference suppression capacitors should be used which must be dimensioned to suit the connection
data of the electromagnetic components and the specific mains conditions. The recommended rectifiers
specified in Section 5.3 are CE mark certified in accordance with the EMC Directive. They have built-in
interference suppression components and comply at least with the requirements of EN 55011 for Class
A equipment, unless otherwise specified in the specification sheets. When brakes are used with the
specified rectifiers or with other types of rectifiers, the recommended values listed in Table 9/1 should
be observed.
Interference suppression components should be installed as close as possible to the consumer.
Interference caused during switching operations of the electromagnetic component is generally
attributable to the inductive load.
Where necessary, assemblies designed to limit the disconnection voltage (e.g. anti-parallel diode) or
voltage limiting components (e.g. varistors, suppressor diodes, resistance diodes and the like) can be
installed. However, such components will inevitably change the switching times of the brake and
increase the generated noise level. The rectifiers specified in Section 5.3 are equipped with free-wheel
diodes and/or varistors to limit the disconnection voltage.
In case of DC side switching, a varistor rated for the type-specific maximum operating voltage and
connected in parallel with the field coil (1.2) limits the peak voltage to the values specified in Table 9/2.
Note!
If the brake is used in connection with other electronic accessories, the user is responsible to ensure
compliance with EMC requirements. Compliance with applicable standards concerning the design and
operation of components, sub-assemblies or equipment employed shall not relieve the user and
manufacturer of the overall system from their obligation to furnish proof of conformity of the overall system
with such standards.
Rated input voltage range DC at L-load Capacitor

Rectifier type U1/VAC (40-60 Hz) (ADC) (nF/VAC)
no additional
Half-wave rectifier
up to 500 ( 10%) up to 2.0 interference suppression
32 07332B40
measures required
Table 9/1
Max. rectifier operating voltage Recommended disconnection voltage for DC side switching
(VAC) (V)
250 700
Table 9/2

Appendix
4. Product description
4.1 Operating principle
The brake module is an electromagnetic component with built-in electromagnetically released spring-applied
single-disc brake designed to operate dry. The braking effect is produced by the spring force and neutralised
electromagnetically. The brake module with ball bearing supported brake shaft should preferably be mounted
to the A-face end shield of electric motors. The brake can also be equipped with an optional hand release so
that it can be released manually.
4.2 Design
The solenoid housing (1.1) with the encapsulated field coil (1.2) accommodates the armature (2), friction disc
(4) and flange (3). The flange is fixed by means of the cheese head screws (10). The compression springs
(7) located in the solenoid housing (1.1) are supported on the adjusting ring (9) and solenoid housing (1.1)
by the studs (8) (size 13 brakes: compression springs (7) only). These compression springs generate an
axial force that is transmitted to the friction disc (4) through the armature (2). As a result, the friction disc (4)
is clamped between the firmly fixed flange (3) and the armature (2) and the braking effect (torque) is
produced. Straight pins (5) are provided which act as tangential torque supports for the armature (2) relative
to the solenoid housing (1.1).
When DC voltage is applied to the field coil (1.2), the electromagnetic force thus generated causes the
armature (2) to be attracted, overcoming the force of the compression springs (7). The friction disc (4) is thus
released and the braking effect is neutralised.
As the brake module is a closed system, no forces are transmitted outwards away from the brake.
Transmission of the braking force from the axially moveable friction disc (4) to the brake shaft (13) is
achieved through the form-fit connection of the square socket in the friction disc with the brake shaft (13),
with the brake shaft being rigidly connected with the motor shaft. This applies to size 13, 19 and 24 brakes.
When a size 29 brake is used, the friction disc is connected with the brake shaft by means of the teeth
provided on the disc and shaft. The ball bearing (15) located between the solenoid housing (1.1) and brake
shaft (13) ensures that the brake can be centred relative to the brake shaft (13) and motor shaft when it is
mounted to the motor flange. The bearing also absorbs transverse forces that act radially on the brake shaft
(13). The ball bearing is factory-sealed.
An additional sealing ring (6) is provided which protects the friction disc (4) against dirt, grease or oil ingress
in case the factory-installed ball bearing sealing rings are damaged and ensures that abrasive grit and dust
produced by the friction disc cannot escape.
On the drive side, the flange (3) and brake shaft (13) are sealed by the sealing ring (11). The optional hand
release (24) allows the spring-applied single-disc brake module to be released manually (e.g. in case of
power failure). The brake must be connected directly to the terminals in the connector box (19).
The transmissible torque of the brake module can be changed with the adjusting ring (9). Rubber bolts (18)
and an O-ring (26) are provided to reduce the noise and vibration produced by the friction disc (4).
Key to Fig. 11/1:

1.1 Solenoid housing 15 Ball bearing
1.2 Field coil 16 Circlip
1)
2 Armature 17 Screw plug
3 Flange 18 Rubber bolt 2)
4 Friction disc 19 Connector box
5 Straight pin 20 Feather key
6 Sealing ring
7 Compression spring 22 Sealing washer
8 Stud (not used in size 13 brakes) 23 Cover (2 x arranged at 180°) 3)
9 Adjusting ring (not used in size 13 brakes) 24 Hand release (accessories)
10 Cheese head screw 25 Set screw 1)
11 Sealing ring 26 O-ring 4)
12 Disc E Adjusting ring clearance
13 Brake shaft A Contact surface motor side
14 Spring washer B Contact surface brake shaft (13)
1)
bonded with Loctite 243; installed in brake shaft (13)
2)
accessories for size 19 and 24 brakes; included as standard parts of friction disc (4) in size 13 brakes
3)
only used in brakes without hand release (24)
4)
only in size 29 brakes

Appendix
Release direction
Output side Drive side
Rated air gap
turned
by 45°
Fig. 11/1: Spring-applied single-disc brake module 77 500..B15
Microswitch
Direction
Brake with microswitch
Fig. 11/2: Microswitch installation on spring-applied single-disc brake module 77 500..B15

Appendix
Key to Fig. 11/2:
27 Microswitch 31 Stud
28 Strap 32 Straight pin
29 Cheese head screw (2x) 33 Bellows
30 Oval head screw (2x) 34 Hexagon head cap screw M2.5x8 (not supplied)
5. Installation
Attention!
Every time the spring-applied single-disc brake module is reassembled, the fixing screws and cheese head
screws (10) must be tightened to the MA tightening torques specified in Table 13/1 and Table 22/1. The
adjusting ring (9) must be secured with the set screw (25) (tightening torque MA = 3 Nm). Loctite 243 must be
applied to the set screw (25). When maintenance work is carried out on the connector box (19) (see Section
5.3), the cheese head screws (19.3) must be tightened to MA = 1.6 Nm when installing the cover (19.1) with
the connector box (19). Damage to the seal between the connector box (19) and cover (19.1) must be
avoided.
5.1 Mechanical installation
5.1.1 Brake shaft (13) installation
The press-fit connection of the brake shaft (13) with the motor shaft provides reliable transmission of the
brake torque. An additional form-fit connection in the form of a feather key, for example, is not allowed. The
motor shaft must not have a feather key groove.
Attention!
The fits and surface roughness required for the motor shaft must be chosen by the brake user according to
the adjusted transmissible brake torque and must be suitable to ensure reliable transmission of the
generated brake torques.
1. Before heating the brake shaft (13), make sure that both the brake shaft (13) and the motor shaft end are
dry and free from grease and that the following parts have been removed:
screw plug (17) – any brake size,
rubber bolts (18) (accessories) – sizes 19 + 24,
O-ring (26) (accessories) – size 29.
2. Check the position of the motor shaft contact shoulder relative to the contact surface of the brake on the
motor flange and correct it by installing shim rings, if necessary. The permitted tolerance is 0.5 mm.
3. Before mounting the brake shaft (13), check the radial runout on the motor shaft end and mark the
maximum runout angle on the front face of the motor shaft.
4. After completion of the above operations, the brake shaft (13) must be evenly heated in an electric oven
or by means of an inductive heating system until it has reached a temperature of 280°C to 300°C. Once
heated, the brake shaft (13) must be slipped onto the motor shaft end until it touches the contact
shoulder and secured in axial direction until is has cooled down. Make sure that the brake shaft (13) is
mounted in such a way that the radial runout mark is offset by 180° relative to the runout mark on the
motor shaft.
5. After the brake shaft has cooled down, screw the screw plug (17) into the brake shaft (13) and secure it
with Loctite type 222. This applies to all brake sizes.
6. When rubber bolts (18) are used (size 19 and 24 brakes), insert the bolts (18) into the bores provided in
the brake shaft (13) (see Fig. 11/1) after the shaft has cooled down.
7. When using a size 29 brake, insert the O-ring (26) into the groove in the brake shaft (13) (see Fig. 11/1).
8. If rubber bolts (18) (size 19 + 24 brakes) or an O-ring (26) (size 29 brakes) are used, check that they are
correctly positioned (rubber bolts (18): rounded end pointing outwards in the bores of the brake shaft
(13) square socket; O-ring (26): located in the groove near the brake shaft teeth).
9. During brake mounting, apply talc to the projecting surface of the rubber bolts (18) or O-ring (26) to
reduce slip-on forces.

Appendix
5.1.2 Mounting the brake module to the motor
Attention!
The friction surfaces of the friction disc (4), the guide surfaces of the square socket (size 13, 19, 24 brakes)
or the teeth of the friction disc (4) (size 29 brakes) must be free from grease or oil. Do not use any lubricant
to improve the axial guide properties of the friction disc (4) and make sure to avoid damage to the sealing
rings (6 and 11).
1. Mount the brake module in vertical position with the motor shaft pointing upwards.
2. Close the oil supply bore in the brake shaft (13) with the screw plug (17). Apply Loctite 222.
3. Mount the brake module to the motor by slipping it onto the brake shaft (13) until it makes contact with
the motor flange. Ensure that the brake is parallel to the motor shaft and that a form-fit connection is
established between the brake shaft (13) and the square socket (size 13, 19, 24 brakes) or with the
internal teeth (size 29 brakes) of the friction disc (4).
4. The friction disc (4) is factory-centred in the spring-applied single-disc brake module to ensure easy
installation.
5. Slightly tighten the fixing screws after having taken the preliminary assembly steps described above.
Ensure that the brake is released electromagnetically after the spring-applied single-disc brake module
has been connected (see Section 5.3).
6. Manual brake release by means of an attached hand release (24), for example, is not allowed. To
complete brake mounting, use the ball bearing set (accessories).
7. The spring washers (14) must be placed into the solenoid housing (1.1) as shown in Fig. 11/1. Size 13
and 19 brakes require only one spring washer each, whereas size 24 and 29 brakes must be equipped
with two spring washers.
Attention!
The brake shaft and ball bearing must not be exposed to any axial shocks. The disc (12) is essential to the
correct operation of the brake module and must only be replaced by an original spare part.
8. In order to install the ball bearing (15), pressure must be evenly applied both to the inner and outer rings
of the bearing (15) to force it onto the motor shaft until it touches the shaft shoulder of the brake shaft
(13). The necessary pressure is generated through a mounting sleeve and the thread provided at the
front end of the brake shaft (13).
9. The solenoid housing (1.1) is thus centred through the ball bearing. Proceed to install the disc (12) and
circlip (16).
Attention!
The MA tightening torque (Table 13/1) specified for the fixing screws must be strictly observed. The screws
must be tightened evenly in diametrically opposite sequence.
10. Tighten the fixing screws to the MA tightening torques specified in Table 13/1.
Size
13 19 24 29
MA tightening
torque (fixing 42 70 165 165
screws) [Nm]
Table 13/1: MA tightening torques for fixing screws

Appendix
5.2 Installation of accessories (not applicable to the brake shaft (13))
Hand release (24) (only applicable to retrofitted hand release):
1. Remove the two covers (23) located opposite each other

on the circumference of the solenoid housing (1.1) (see
Fig. 14/1).
2. Screw the cams (24.1) with the threaded bush into the
bores of the covers (23), making sure they are correctly
positioned (see figure to the right). Apply Loctite 243 to
secure the cams.
3. Insert the hand release lever (24.2) into the square
socket provided in the cams (24.1). The hand release
can be operated by pushing the lever (24.2) in one
direction (see Fig. 14/1).
4. The mechanical release forces F required to release the
brake and the maximum permitted release forces
(actuation forces) Fmax are specified in Table 14/1. The Fig. 14/1: Hand release and air gap control
release forces F are based on the highest transmissible
(standard) torque (see "Technical specifications").
Key to Fig. 14/1:
1.1 Solenoid housing 4 Friction disc

1.3 Bore for air gap measurement 24.1 Cam (complete)
2 Armature 24.2 Hand release lever
3 Flange s Air gap
Size
13 19 24 29
Threaded bush tightening torque MA [Nm] 20 26 35 35
Release force F [Nm] 80 130 200 240
Max. permitted release force (actuation force) Fmax [N] 120 180 280 330
Table 14/1: Release force F, max. permitted release force (actuation force) Fmax of hand release (24),
MA tightening torque of threaded bush of cams (24.1)
Warning!
Check that the mechanical hand release (24) is in a central position (see Fig. 11/1) when not in use. This is
crucial to ensure reliable brake engagement. Otherwise, the full braking effect of the spring-applied single-
disc brake module may not be reached. In this case, the machine (e.g. motor) must be stopped immediately
and must not be restarted until correct operation of the hand release (24) and automatic return of the hand
release lever in its central position (see Fig. 11/1) has been ensured.
Caution!
The brake torque can be neutralised manually by means of an attached hand release (24). Consequently,
the brake must be mounted in such a way that any unintentional actuation of the hand release (24), e.g. by
removing the hand release lever, is excluded.
Note!
Machinery-specific regulations and requirements (e.g. for hoists, cranes and elevators) must be observed
when using brakes with hand release (24).

Appendix
Ball bearing set (ball bearing (15), spring washer (14), circlip (16)):
The ball bearing set is required as a second bearing for the motor shaft. The complete ball bearing set must
be installed as described in Section 5.1.1.
Rubber bolts (18) (size 19 and 24 brakes), O-ring (26) (size 29 brakes):
To reduce the noise produced by the brake module during operation, rubber bolts (18) (size 19 and 24
brakes) or an O-ring (26) (size 29 brakes) can be installed in the brake shaft (13) as described in Section
5.1.1.
5.3 Electrical connection and operation
Warning!
The brake module is a DC operated system. Permanent voltage variations on the power source of the
electromagnetic brake must be limited to +/-10% of the rated voltage.
The following checks must be carried out when connecting the brake:
ವ Check that the connecting cables are suitable for the intended use and for the voltage and amperage of
the brake.
ವ Check that the connecting cables are secured with screws, clamps or other suitable fixtures to avoid
interruptions in the power supply.
ವ Check that the connecting cables are long enough for the intended use and that suitable torsion, strain
and shear relief features as well as bending protections are provided.
ವ Check that the PE conductor (only for protection class I) is connected to the earthing point.
ವ Check that no foreign matter, dirt or humidity is trapped inside the terminal box.
ವ Check that unused cable entries and the terminal box are suitably sealed to ensure compliance with the
protection class requirements to EN 60529.
The spring-applied single-disc brake module must be

supplied with DC voltage.
Connection to an AC power source is via a half-wave
rectifier (19.2). Brakes equipped with a built-in rectifier
(19.2) can be connected directly to the AC power source.
The contact assignment is shown in Fig. 16/1.
Brakes equipped with connecting terminal (19.2) must be
connected directly to DC voltage. The customer-specific
connecting cable must be connected to the terminal
(19.2) or built-in rectifier (19.2) by means of a cable
gland (M16x1.5 for cross-sections of between 5 and
10 mm.
Remove the cover (19.1) of the connector box (19) so
that the individual strands of the connecting cable can be
connected to the terminal (19.2) or to the contacts of the
Fig. 15/1: Connector box (19)
built-in rectifier (19.2).
with terminal (19.2)
or rectifier (19.2)

Appendix
Max. output current

Rated input voltage range Output voltage R-load L-load
Rectifier series Rectifier type
U1/VAC (40-60 Hz) U2/VDC I/ADC I/ADC
32 07332B40 half-wave 0-500 ( 10%) U1 0.445 1.6 2.0
Specific rectifier specification sheets must be observed!

Table 16/1: Rectifier for single-phase AC voltage supply via connecting terminal (19.2)
Attention!
When installing the cover (19.1) and connector box (19), the cheese
Normal coupling time t1:
head screws (19.3) must be tightened to MA = 1.6 Nm. Damage to the
seal between the connector box (19) and cover (19.1) must be
avoided.
Brakes equipped with built-in rectifiers (19.2) use half-wave

rectification.
The built-in rectifier (19.2) can be wired in such a way that AC side
switching (normal coupling time t1) or DC side switching (short coupling
time t1) is possible (see Fig. 16/1).
brake coil
Depending on the brake size and torque, voltage ripple due to
intermittent power supply may cause brake humming or incorrect brake
Shorter coupling time t1:
operation.
Perfect brake operation must be ensured by the user or system
manufacturer by providing suitable electrical controls.
In case of DC side switching, AC

side switching is also required.
Fig. 16/1: Rectifier

(contact assignment)

Appendix
5.3.1 DC power supply
The figure to the right shows the voltage curve after the field
coil (1.2) has been de-energised. M
M1
Attention! 0,9 x M2
The peak voltage UVmax during disconnection without protective

t
circuit may reach several thousand V in the millisecond
t11
region. This may cause irreversible damage to the field coil
t1
(1.2), switching contacts and electronic components.
Sparking will occur on the switch during disconnection. U
Consequently, a protective circuit must be provided to reduce
the current during disconnection and to limit the voltage. The
maximum permitted overvoltage during disconnection is
1500 V.
UB
If Kendrion Binder rectifiers are used (see Table 16/1), the
protective circuit required for the built-in electronic components
and field coil (1.2) is included in the rectifier. This does not t
apply to the external contacts required for DC side switching
as there would be no galvanic isolation of the external contact.
U Vmax
UB operating voltage (coil voltage)

Attention! UVmax disconnection voltage
In case of DC side switching and connection to a DC power source, the brake must be operated with a
protective circuit to avoid overvoltage. Additional protective elements (e.g. varistors, spark arresters, etc.)
must be installed to avoid damage such as burns or fusing of contacts.
Attention!
Sensitive electronic components (e.g. logical components) may also be damaged by the lower voltage.
5.3.2 AC power supply
Warning!
Work on the brake must only be carried out by qualified specialist personnel. Make sure that no voltage is
applied during brake connection. The specifications on the rating plate and the information provided in the
circuit diagram in the terminal box or in the Operating Instructions must be strictly observed.
Direct connection of the spring-applied single-disc brake to an AC power source is only possible if a rectifier
is used. The coupling times vary depending on the switching type (DC side switching or AC side switching)
(see Section 5.3).
Half-wave rectification:
In case of half-wave rectification, the U2 coil voltage is lower by factor 0.445 than the rectifier input voltage.
Half-wave rectifiers produce voltage with high residual ripple which, depending on the brake size, may
slightly reduce the switching times when compared to bridge rectifiers. Due to the shorter switching times
and the lower coil voltage, half-wave rectifiers are generally preferred to bridge rectifiers. However, brake
humming may occur when small size brakes are used.

Appendix
DC side switching:
In case of DC side brake switching, an auxiliary contact is provided on the motor contactor, for example. This
auxiliary contact is designed to interrupt the power supply on the DC side.
5.3.3 Electrical connection of brake modules with microswitch (27)
Note!
Machinery-specific regulations and requirements (e.g. for hoists, cranes and elevators) must be observed
when using brakes with microswitches (27).
When the brake is used for applications during which a load torque is generated, the system user is
responsible to ensure correct and safe wiring of the microswitch (27) and brake module.
Warning!
The motor circuit must be protected in such a way that no accidental motor start-up can occur when the
microswitch (27) contact closes.
If brakes are equipped with a microswitch (27) to control the release status (released/engaged) of the spring-
applied single-disc brake module, the microswitch (27) must be tied into the control circuit of the machine
(e.g. motor). This is crucial to ensure that the microswitch (27) prevents start-up of the machine (e.g. motor)
before the spring-applied single-disc brake module has been released. The optional microswitch (27) must
be ordered together with the brake as it cannot be retrofitted to the brake at a later date. The microswitch
(27) is factory-adjusted prior to shipment of the brake module.
5.4 Set-up and start-up
Warning!
The functional check of the brake must not be performed unless the machine (e.g. motor) has been switched
off (disconnected) and secured against accidental or unintentional start-up.
Attention!
When using machines (e.g. motors) with vertically upward directed shaft end, any ingress of fluids (water or
cooling lubricant) into the ball bearing (15) of the brake module must be avoided. The brake module must be
mounted in such a way that sufficient heat dissipation is ensured.
Attention!
Check that the brake has been connected in accordance with the specifications provided on the rating plate
before it is started. Even short-term operation outside the specified supply voltage limits may cause
irreversible damage to the brake or electronic accessories. Such damage may not be apparent immediately.
DC side brake switching without protective circuit as described in Section 3.3 will cause damage to electronic
rectifiers, electronic accessories, switching contacts and to the field coil (1.2).
Warning!
Before starting the machine (e.g. motor) test run without driven components, the feather key (if used) must
be secured in such a way that it cannot be hurled out. The shaft must not be exposed to load torques. Before
the machine (e.g. motor) is re-started, the brake must be de-energised.

Appendix
Caution!
The brake surface temperature may rise to over 100°C. Heat-sensitive parts such as conventional cables or
electronic components must not be fixed to or be in contact with these surfaces. If necessary, suitable
protections and hand guards must be installed to avoid accidental contact with hot surfaces!
Attention!
High-voltage tests performed during brake mounting within an overall system or during start-up must be
carried out in such a way that damage to the built-in electronic accessories is avoided. The limits for high-
voltage tests and follow-up tests specified by DIN VDE 0580 must be observed.
The following checks must be carried out:
ವ Check compliance with the specifications provided on the rating plate with respect to the mounting
position and protection class.
ವ Ensure that power is supplied separately to the spring-applied single-disc brake module (and not to the
motor) and turn the motor shaft while the brake is released to check that the friction disc (4) and brake
shaft (13) move smoothly. Proceed to perform a functional test of the axial armature movement.
ವ Check that the axial and radial runout is within the tolerance range specified in EN 50347-N.
ವ Information on ball bearing break-in conditions, bearing lubrication intervals etc. is provided in the
specification sheets of the bearing manufacturers and in the motor manual.
After completion of mounting, all necessary covers and guards must be installed.
Specifications on rating plates (example):
Variant number
Offer drawing index

Rated current
Transmissible torque
Brake number (factory-set)
Coil voltage Production ID code
Type number Supply voltage
5.4.1 Manual brake release
Warning!
Extreme caution is advised during manual release (jog mode) of the spring-applied single-disc brake module
(e.g. for maintenance work on the machine (e.g. motor) or in case of failure of the regular power supply and
use of a UPS system). If the drive system is unbalanced, the load torque may accelerate the drive. The
brake user is required to take adequate precautions to ensure that no hazardous situations are caused by
the load torque when the brake module is released and engaged in jog mode.

Appendix
The spring-applied single-disc brake module can be released "manually" by means of a mechanical hand
release (24) (accessories). In case of failure of the regular power supply, it is also possible to use a
commercial UPS (e.g. UPS battery system) for the electrical release of the brake module. For this purpose,
the brake user is required to install a UPS system that complies with the voltage specifications given on the
brake module rating plate.
5.5 M4 transmissible torque adjustments
Attention!
When adjusting the adjusting ring (9) on the basis of the values given in the offer drawing, make absolutely
sure that the M4 transmissible torque is not below the minimum torque required.
The changed adjusting ring clearance "E" must be marked on the bottom of the solenoid housing. The
adjusted theoretical M4 transmissible torque must be entered in the blank field provided on the rating plate of
the brake module (see rating plate example).
After adjustment of the M4 transmissible torque, the brake user is required to ensure that the adjusting ring
(9) is secured with the set screw (25), applying a tightening torque of MA = 3 Nm.
The adjusting ring (9) must be turned in such a way that the set screw (25) can be located between the studs
(8). The M4 torque tolerance is +15%/-5%.
1. The brake modules are factory-adjusted to the standard M4 transmissible torque specified in the
specification sheet. The M4 transmissible torque applicable at the time of shipment is specified on the
rating plate.
2. The torque can be adjusted by means of the adjusting ring (9). After completion of adjustment, the ring
must be locked by means of the set screw (25). The adjusting ring clearance "E" (see Fig. 11/1) is
marked on the bottom of the solenoid housing near the set screw (25). After having loosened the set
screw (25), the M4 standard torque can be changed by changing the adjusting ring clearance "E" by
means of a pin spanner.
3. After having changed the torque, the new adjusting ring clearance "E" must be marked on the solenoid
housing. The adjusting ring must be locked by means of the set screw (25), making sure, however, that
the set screw is not within the reach of the studs (8).
4. Secure the set screw (25) with Loctite 243, for example.
5. While torque variations only have a minor impact on coupling times t1, the disconnection time t2 is
reduced proportionally to the torque reduction.
Size
19 24 29
Transmissible torque change M4/mm [%] approx. 15 approx. 12 approx. 14
M4 transmissible torque (standard value) [Nm] 150 310 500
Maximum transmissible torque M4 max. 150 310 500
Table 20/1: Change in the M4 transmissible torque [%] from 1 mm axial adjustment of the adjusting ring (9);
M4 transmissible torque (standard value) and maximum transmissible torque M4 max.
Note: Torque adjustments are not possible for size 13 brakes.

Appendix
6. Maintenance
Warning!
Whenever carrying out inspection and maintenance work, ensure that
ವ the machine (e.g. motor) is secured against accidental or unintentional start-up.

ವ no load torque acts on the shaft.
ವ the lock provided to prevent accidental start-up of the machine (e.g. motor) is removed after
completion of inspection and maintenance work.
ವ all friction surfaces are free from grease and oil. An oily or greasy friction disc (4) cannot be cleaned.
ವ no swelling of the friction lining has occurred (to be checked by air gap measurement).
ವ no hardening (glazing) of the friction lining has occurred (only visible when the brake is released).
ವ the brake module has been switched off and disconnected from the power supply.
6.1 Checks and service
Attention!
Depending on its operating condition, it may no longer be possible to release the spring-applied single-disc
brake when the maximum air gap smax (see Table 28/1: air gap snom and smax) has been exceeded. In this
case, the braking effect cannot be neutralised. This may cause thermal overloading of and irreversible
damage to the brake module if the machine (e.g. motor) is started before the brake has been released.
Thermal overloading of the machine (e.g. motor) may occur if the machine (e.g. motor) is not started while
the brake is still engaged.
1. The spring-applied single-disc brake module does not require any particular maintenance except that the
air gap 's' (see Table 28/1: air gap snom and smax) and the degree of wear of the friction disc (4) must be
measured at regular intervals.
2. For this purpose, the brake must be released electromagnetically during motor standstill to allow the air
gap 's' between the armature (2) and friction disc (4) to be measured through the threaded bore (1.3) by
means of a feeler gauge. The air gap can only be measured after having removed the cover (23) or –
when using brakes with hand release – after having removed the hand release lever (24.2) and complete
cam assembly (24.1) (see Fig. 14/1).
3. If the maximum air gap smax (see Table 28/1) is reached the friction disc (4) must be replaced to ensure
functional reliability and safety of the brake. When replacing the friction disc (4), check the friction
surfaces of the armature (2) and flange (3). It is not possible to perform adjustments (air gap
adjustments) to compensate for wear.
4. If the ball bearing (15) (accessories) needs to be replaced, make sure to use bearings of the same type
or of identical design.
5. The sealing rings (6 and 11) do not require any maintenance. However, they should be replaced every
time the brake unit is opened.
6. The new sealing rings (6 and 11) must be glued in place after having cleaned the contact surfaces. To
this end, Loctite 480 or an equivalent adhesive must be applied to individual spots on the front face of
the solenoid housing (1.1) and on the circumference of the flange (3) before the sealing rings (6 and 11)
are inserted and pressed on.

Appendix
6.2 Brake module removal from motor and replacement of component parts
The following instructions must be strictly followed when replacing individual brake components:
ವ Centre the friction disc (4) relative to the centre of the brake module.
ವ Adjust the microswitch (27) when using brakes equipped with microswitch.
ವ Ensure that the friction disc is free from grease and oil.
ವ Adjust the required clearance "E" of the adjusting ring (9) (see marking on bottom of solenoid housing).
ವ Tighten the cheese head screws (10) in the flange (3) to the tightening torques specified in Table 22/1.
ವ Before removing the brake module from the motor, cautiously remove all components still fitted to the
brake shaft (13), such as gear, feather key, etc. Loosen the fixing screws to allow the brake to be
removed.
1. After having removed the fixing screws, the brake module can be pulled off the motor shaft by means of
a withdrawal device. This device must be applied to the fixing corners on the output side flange of the
solenoid housing (1.1) and supported on the front face of the brake shaft (13).
2. To avoid damage to the centring bore in the brake shaft (13), a shim ring can be inserted under the
withdrawal device.
Note!
Substantial forces may have to be applied as the ball bearing (15) needs to be pulled off together with the
brake module. Extreme caution is advised during these operations. If the brake module is in a horizontal
position when removing it from the motor shaft, the brake must be supported in radial direction. Ball bearings
(15) must not be reused after removal, regardless of their service life.
1. If individual components of the brake module need to be replaced, loosen the set screw (25) and
unscrew the adjusting ring (9) to unload the compression springs (7).
2. Unscrew the cheese head screws (10) so that the flange (3) and all other components can be removed.
3. Use only grease-free cleaning agents to clean the brake components, when necessary. Bear in mind
that the friction disc (4) cannot be cleaned. When using brakes equipped with microswitch (27), the
armature (2) can only be removed after having taken off the stud (31) and the straight pin (32). Used
studs (31) and straight pins (32) must be replaced by new parts after the brake module has been
reassembled.
Installation of the brake module must be carried out in reverse order of removal.
Size
13 19 24 29
MA tightening torques of cheese head screws (10) of flange (3) 5 9 14 22
Table 22/1: MA tightening torques of cheese head screws (10) for flange (3)

Appendix
6.3 Microswitch (27) adjustment (only applicable to brake modules with microswitch (27))
Warning!
The motor circuit must be protected in such a way that no accidental motor start-up can occur when the
microswitch (27) contact closes. The cheese head screws (29) must be tightened to the specified MA
tightening torques.
When using brake modules equipped with a microswitch (27), the microswitch may need to be adjusted
during maintenance and service work.
1. The microswitch can only be adjusted after the brake has been released electrically and the cheese
head screws (29) have been slightly loosened. Check whether the microswitch status is "open" or
"closed" by using a continuity tester connected to "NO" and "C" (see Fig. 11/2).
2. When "closed", push the microswitch (27) back beyond the change-over point in the direction
indicated by "B" (see Fig. 11/2). When "open", screw in the screw (34) (hexagon head cap screw
M2.5x8, not supplied) to push the microswitch in the direction indicated by "A" up to the change-over
point.
3. At this point, continue to tighten the screw (34) by the adjustment length "L" or by the screw-in angle
specified in Table 23/1 and position it correctly by tightening one of the cheese head screws (29).
4. Secure the second cheese head screw (29) with Loctite type 241 and tighten it (MA tightening torque
specified in Table 23/1). Loosen the first cheese head screw (29), apply Loctite 241 and re-tighten it.
5. Remove the screw (34) after completion of the microswitch adjustment.
6. Switch the brake module on and off to check that the microswitch (27) works correctly.
C = common contact
NO = normally open contact
Size
13 19 24 29
Adjustment length L of screw (34) [mm] 0.11 0.15 0.2 0.2
Screw-in angle of screw (34) [°] 90 120 160 160
MA tightening torque of machine screw (29) [Nm] 0.7 0.7 0.7 0.7
Table 23/1: MA tightening torque of cheese head screws (29), adjustment length L and screw-in angle of
screw (34)

Appendix
6.4 Brake shaft (13) removal
Caution!
As high pressures are generated during the removal of the brake shaft, personal protection equipment, such
as face guards, gloves etc., and protective covers must be used.
Proceed with extreme caution and follow all relevant safety instructions when removing the brake shaft (13).
The brake shaft (13) must be removed by means of an oil pressure system (see Fig. 24/1).
1. To this end, a withdrawal device consisting of a forcing screw (37), a forcing pin (35) and an oil injector
or oil pump (36) must be used. Remove the screw plug (17) and screw the oil injector or oil pump (36)
connection into the oil inlet bore (17.1).
2. Insert the forcing pin (35) on the front face of the brake shaft (13) up to the limit stop and slightly tighten
it by means of the forcing screw (37).
3. The pressure oil must be supplied through the oil inlet bore. The oil pressure should be gradually
increased to about 60 % of the maximum pressure pmax. Then the pressure should be kept constant for
about 60 minutes.
4. Proceed to increase the pressure to the maximum oil pressure pmax. After the maximum pressure has
been reached, screw in the forcing screw (37) smoothly and evenly so that the brake shaft (13) can be
pulled off the motor shaft. While removing the brake shaft, the tangential torque arm should be applied to
the square socket (size 13, 19, 24 brakes) or to the external teeth of the brake shaft (13) (size 29
brakes). The technical specifications applicable to the brake shaft (13) removal are given in Table 25/1.
Note!
Pressure oil type LHDF900 with a viscosity of 900 mm2/s at 20°C supplied by SKF can be used, for instance.
Fig. 24/1: Brake shaft (13) with withdrawal device
Key to Fig. 24/1:
13 Brake shaft L1 Forcing pin (35) length

17.1 Oil inlet bore L2 Forcing screw (37) thread length
35 Forcing pin D Shaft end diameter (motor)
36 Oil pump S Forcing pin (35) diameter
37 Forcing screw M Forcing screw (37) thread diameter
L Shaft end length (motor) MA Forcing screw (37) loosening torque

Appendix
Size
13 19 24 29
Motor shaft height AH 80 AH 100 AH 132 AH 160
Oil inlet bore / screw-in depth t [mm] M6/7.5 M6/8 Rp1/8’’/9.5 Rp1/8’’/10
Oil pressure pmax [bar] 1400 1400 1400 1400

Forcing pin (35) length L1 [mm] 124 124 160 170
Forcing screw (37) thread length L2 [mm] 130 130 170 170
Forcing pin (35) diameter S [mm] 9.8 9.8 13 17
Forcing screw (37) thread diameter M [mm] 12 12 16 20
Forcing screw tightening torque MA [Nm] 15 35 60 90
Oil pump / oil injector connection tightening torque MA [Nm] 4 4 10 10
Table 25/1: Technical specifications for brake shaft (13) removal
7. Motor design
The brake module must be mounted to a motor that complies with the following requirements:
ವ Motor mounting type IMB5 or IMB35
ವ Motor shaft end and flange tolerances (axial and radial runout) to EN 50347-R
ವ Brake module shaft end and flange tolerances to EN 50347-N after mounting to motor
ವ Motor shaft without feather key due to brake shaft removal from motor shaft by means of an oil
pressure system
ವ The fits and surface roughness depths of the brake shaft bore and motor shaft (Rz<6.3) required to
ensure reliable press-fit must be agreed with the brake manufacturer.
ವ Balancing of the brake shaft with a half key (half key balancing) to DIN ISO 8821
The permitted transverse forces acting on the shaft end of the motor/brake unit and the permitted axial
forces are specified in the motor specification sheet.
Note!
Mounting of the brake module to the motor may cause heat build-up on the A-face motor end shield as heat
dissipation towards the machine wall is inhibited. Consequently, only fan-cooled motors must be used.

Appendix
8. Driven components, balancing
The installation and removal of driven components, such as

clutch, gear, pulley, etc., on the brake shaft must be carried out
using suitable devices and tools. Use the thread in the brake shaft
for installation purposes and heat the components prior to
assembly, if possible. In order to protect the centring piece and
thread in the brake shaft, a shim must be inserted before
removing driven components (see Fig. 26/1). The brake shaft is
balanced with a half key (half key balancing to DIN ISO 8821).
Check that the correct balancing method is used when installing
the driven components.
Note!
General precautions must be taken to prevent accidental contact

with driven components. The brake is an electromagnetic device
which may generate electromagnetic stray flux. In general, driven
components remain unaffected by the presence of such stray flux.
Fig. 26/1: Shim
9. Condition at delivery
The brake module is delivered in a preassembled condition with factory-adjusted (standard) transmissible
torque M4. The brake shaft with screw plug, spring washer, ball bearing, circlip, feather key, hand release,
rubber bolts (size 19 and 24 brakes) and O-ring (size 29 brakes) are not included in the scope of supply.
The ball bearing set (ball bearing, spring washer, circlip), hand release, brake shaft with screw plug, rubber
bolts (size 19 and 24 brakes) or O-ring (size 29 brakes) can be ordered as accessories.
The brake module can be equipped with an optional microswitch.
The friction disc is centred relative to the brake centre to facilitate brake mounting.
Attention!
In order to avoid any shift of the friction disc, the brake unit should only be released electromagnetically or by
means of the hand release lever when the friction disc is guided by the brake shaft. Brakes equipped with
microswitches are delivered with factory-adjusted microswitch.
Upon receipt of the shipment, the brake must be checked for transit damage before storage.
Ordered accessories are delivered together with the brake.
The spring-applied single-disc brake module is delivered ready for mounting with factory-adjusted M4
transmissible torque and factory-adjusted rated air gap 's'.
Attention!
The brake module should be transported and stored in vertical position with the output side solenoid housing
(1.1) flange pointing upwards. This flange must be provided with eye bolts (e.g. to DIN 580) fixed to two
diagonally opposite fixing bores. These eye bolts are required to attach handling equipment secured with
nuts for internal transport purposes or for mounting the brake module to the motor.

Appendix
Note!
If the brake module is equipped with a microswitch, make sure the microswitch is not exposed to shocks and
vibrations during brake transport and storage. This is crucial to avoid any changes in the microswitch
adjustment. The same applies to the connector box of the brake module. If the brake is not installed
immediately upon delivery, it must be stored in a dry, dust-free and vibration-proof place.
10. Troubleshooting
Fault Cause Corrective actions

ವ Air gap too large Check the air gap. Install a new friction disc, if necessary.
ವ No voltage applied to brake Check the electrical connection and correct faults, if found.
ವ Voltage applied to field coil too low Check the field coil supply voltage and correct faults, if found.
Eliminate mechanical blocks. Install a new brake, if
Brake release failure ವ Armature plate blocked mechanically necessary.
ವ Damaged rectifier Check the rectifier and replace it, if necessary.
Check the field coil resistance. Install a new brake, if
ವ Damaged field coil necessary.
ವ Friction disc thermally overloaded Install a new friction disc.
Delayed brake ವ Air gap too large Check the air gap. Install a new friction disc, if necessary.
release ವ Voltage applied to field coil too low Check the field coil supply voltage and correct faults, if found.
ವ Voltage applied to field coil in unpowered Check whether residual voltage is applied to the field coil and
Brake engagement condition too high (residual voltage) correct faults, if found.
failure Eliminate mechanical blocks. Install a new brake, if
ವ Armature plate blocked mechanically necessary.
Delayed brake
engagement ವ Voltage applied to field coil too high Check the field coil supply voltage and correct faults, if found.
ವ Air gap too large Check the air gap. Install a new friction disc, if necessary.
Brake torque too low
ವ Oily or greasy friction surfaces Install a new friction disc.
ವ Broken compression spring Install a new brake module.
ವ Damaged microswitch Install a new microswitch.
Microswitch failure ವ Adjustment error of microswitch Readjust the microswitch switching point.
switching point
Table 27/1: Possible faults, causes and corrective actions (list not exhaustive)

Appendix
11. Definitions
(based on: DIN VDE 0580 November 2011, not exhaustive)
Transmissible torque M4 highest torque that can be applied to the engaged brake or clutch
without causing the brake/clutch to slip
Rated voltage UN supply voltage specified by the manufacturer for voltage windings to
identify the device or component
Rated air gap s air gap of a new brake
Maximum air gap smax maximum possible air gap at the wear limit during brake operation
The switching times are defined in DIN VDE 0580. When using static systems (holding operation), the
switching times can also be determined on the basis of the current flow (see Fig. 28/1).
Current I Brake Voltage U

released
Fig. 28/1: Definition of switching times for (static) holding operation
Definitions:
to opening time (open) – brake mechanically open

tc1 closing time (close) – brake mechanically closed
tc2 activation time – brake mechanically closed and full
holding torque reached almost completely
12. Technical specifications

13 19 24 29
Rated air gap s [mm] 0.3+0.2 0.35+0.2 0.4+0.25 0.45+0.25
Max. air gap smax (at 70% of rated current) [mm] 0.65 0.8 1.05 1.2
Table 28/1: Air gap snom and smax
Size
13 19 24 29
Speed n [rpm] 250 125 125 125
Coil ON time t5 [s] 6 6 6 6
Coil OFF time t6 [s] 1 1 1 1
Break-in period ttot [min] 3 3 3 3
Table 28/2: Break-in process parameters for the spring-applied single-disc brake module

Appendix
Technical specifications
250 VAC, 5 A
Switching capacity 400 VAC, 1.5 A
24 VAC, 2 A
Min. switching power 12 VDC, 10 mA
Mech. service life [switching operations] 5 x 107
Contact type normally open contact
Temperature range [°C] –40 to +130
Protection IP 67
Table 29/1: Microswitch specifications
The required operating conditions specified in DIN VDE 0580 must be observed during operation of the
spring-applied single-disc brake module!
Specifications subject to change without notice!
13. Modification history

Date of issue: Modifications:
Issue 02 July 2012 -

Appendix
Kendrion (Villingen) GmbH

Industrial Drive Systems
Wilhelm-Binder Straße 4-6
Tel. +49 7721 877-1417

Fax +49 7721 877-1462
www.kendrion.com
[email protected]

Index
I
A Inspection and maintenance, 65
Ambient conditions, 19
M
B Maintenance intervals, 67
Bearing change interval, 69 Mounting the motor, 35
C N
Circuit diagram, 41 Noise emission, 22
Commissioning, 53
Connection, 39
O
Output elements, 36
D
Declaration of conformity, 87
Degree of protection, 19 R
Rating plate, 16
Regulations, 18
E Removal/installation
Electrical connection, 39 Motor, 73
ESD guidelines, 13 Rotor encoder, 78
Speed encoder, 74
Replacing the DRIVE-CLiQ interface, 79
F
faults, 63 S
Flange mounting, 35
Foot mounting, 35 Safety information, 9
Forced ventilation, 19 Shutdown, 62
Siemens Service Center, 88
Storage, 30
G
Gamma ring, 73 T
Terminal box, 42
H Tightening torques
Electrical connections, 40
Holding brake (option) Foot/flange mounting, 35
Connecting, 52 Screwed union connections, 80
Mounting, 26, 80 Transportation, 28
Removal, 80 Types of construction, 18
Holding brakes, 23

Index
V
Vibration strength, 37
Vibration values, 37
W
Water cooling, 20

Siemens AG Subject to change without prior notice
Industry Sector © Siemens AG 2010 - 2012
Drive Technologies
Motion Control Systems
P.O. Box 3180
91050 ERLANGEN
GERMANY
www.siemens.com/motioncontrol

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Main motors for SINAMICS S120

SIMOTICS M-1PH813/1PH816 main motors

Operating Instructions· 08/2012

and 1PH816 ___________________

Synchronous/induction motors ___________________

Siemens AG Order number: 610.48006.40a Copyright © Siemens AG 2010 - 2012.

Synchronous/induction motors 1PH813 and 1PH816

6.2.1 Safety information ....................................................................................................................... 39

Synchronous/induction motors 1PH813 and 1PH816

11 Decommissioning and disposal ............................................................................................................... 83

Synchronous/induction motors 1PH813 and 1PH816

Synchronous/induction motors 1PH813 and 1PH816

Text format features

Synchronous/induction motors 1PH813 and 1PH816

Synchronous/induction motors 1PH813 and 1PH816

Use for the intended purpose

Synchronous/induction motors 1PH813 and 1PH816

2.2 Safety and operating instructions

The safe use of electrical machines

Synchronous/induction motors 1PH813 and 1PH816

2.3 Observing the five safety rules

Five safety rules

2.4 Thermal hazard

Synchronous/induction motors 1PH813 and 1PH816

2.5 Information about electromagnetic fields

Synchronous/induction motors 1PH813 and 1PH816

2.6 Electrostatic sensitive devices (ESD)

● Never touch electronic modules unless absolutely necessary in the course of

Synchronous/induction motors 1PH813 and 1PH816

Synchronous/induction motors 1PH813 and 1PH816

Synchronous/induction motors 1PH813 and 1PH816

3.2 Rating plate (type plate)

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Synchronous/induction motors 1PH813 and 1PH816

Table 3- 1 Elements on the rating plate

No. Description No. Description

Synchronous/induction motors 1PH813 and 1PH816

3.3.2 Types of construction

Motor Types of construction

Synchronous/induction motors 1PH813 and 1PH816

3.3.3 Degree of protection

3.3.4 Ambient conditions

Installation altitude above Ambient temperature in °C

Synchronous/induction motors 1PH813 and 1PH816

s A minimum clearance of 60 mm applies to 1PH813.

Figure 3-2 Minimum distance (s)

Table 3- 5 Technical data relating to water cooling

Cooling water connection G3/8" for 1PH813

Synchronous/induction motors 1PH813 and 1PH816

Table 3- 6 Chemical requirements of the cooling water

Content and chemical composition Value

Synchronous/induction motors 1PH813 and 1PH816

3.3.6 Noise emission

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