Test (With Ans)
Test (With Ans)
Test (With Ans)
Name:
Company/Plant:
Date:
a) microns (mils)
b) mm/sec (in./sec (ips)
c) g's
d) kilometers per hour (kph)
a) speed
b) frequency
c) distance
d) fatigue
3. Acceleration is defined as the change in velocity with respect to time. Which of the
following is most commonly used to describe vibration acceleration measurements?
a) g’s broadband
b) g’s peak
c) g’s peak-to-peak
d) g’s average
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4. Displacement vibration measurements are usually measured in microns (thousandths
of an inch, or mils in imperial units). In the following diagram, the sine wave
represents the displacement time waveform. Identify the parameter used to define the
correct displacement amplitude scaling.
a) sinusoidal interpolation
b) rms
c) peak
d) peak-to-peak
a) displacement
b) velocity
c) acceleration
d) cycles per second
6. For which of the following would acceleration measurement units be most suited?
7. The vibration unit of acceleration can be measured across a wide frequency range.
However, for machinery vibration purposes, which one of the following frequency
ranges would be most appropriate for acceleration readings?
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8. For sinusoidal vibration, such as the vibration due to unbalance, the relationship between
velocity and displacement at running speed is a function of the ___________.
9. Two machines sit side-by-side in a plant. Machine A has a running speed of 600
RPM and machine B operates at 3585 RPM. The latest vibration readings from both
machines show that they both have the same vibration velocity of 8 mm/sec (0.28
inches per second) at their respective running speeds. Machine A has a spectrum
peak of 8 mm/sec (0.28 inches per second) at 600 CPM and machine B has a peak of
8 mm/sec (0.28 inches per second) at 3585 CPM. Given these conditions, the 600-
RPM machine will have considerably higher ____________ than the machine
running at 3585 RPM.
a) displacement
b) acceleration
c) maintenance costs
d) integration multiples
10. The vibration of a fan is 25 mm/sec peak (1.0 inches per second peak) at its running
speed. To compare this value to a vibration acceptance specification listed in RMS
velocity, the peak value must be ____________.
a) multiplied by 0.707
b) divided by 0.707
c) multiplied by 1.414
d) squared.
11. Vibration readings are to be taken on a large slow-speed fan using an accelerometer. To
display the vibration in units of displacement, the data from the accelerometer would be
__________________.
a) differentiated
b) double integrated
c) squared and then summed
d) artificially digitized
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12. If vibration on a 600-RPM fan is measured with an accelerometer, what error is most
often encountered when viewing the vibration spectrum if the signal is converted to
displacement units?
a) a very large amplitude error at low frequencies in the spectrum (a ski slope)
b) very low spectrum amplitudes at the lower frequencies with sidebands at the
accelerometer’s resonant frequency
c) very high amplitudes at higher frequencies with evenly spaced harmonics
d) running speed frequencies are miscalculated due to the bandwidth factor and
aliasing effects
14. It is generally accepted that collecting only overall vibration readings will detect 80%
of machinery faults or defects. To improve the overall effectiveness of defect/fault
detection, what additional reading or measurement type should be acquired?
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16. A velocity spectrum with 400 lines of resolution and a frequency span of 0 (zero) to
120,000 CPM (2000 Hz) is acquired with an accelerometer on a machine running at
2950 RPM. What is a recommended low frequency cutoff setting to minimize
possible integration errors without limiting the ability to properly analyze or diagnose
machinery problems?
a) 0 CPM
b) .3 times 120,000 CPM
c) .5 times shaft speed
d) .3 times shaft speed
17. The spectrum RMS, sum, or normal averaging function (depending on the make and
model of the vibration instrument) in a data collection instrument is used to
___________________________.
18. Vibration spectra were originally collected from 0 to 60,000 CPM (0 to 1000 Hz)
with 400 lines of resolution. With all other data collection parameters remaining the
same, increasing the frequency range to 0 to 120,000 CPM (0 to 2000 Hz) will
________________________.
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20. Windows are used in a spectrum analyzer to correct and/or minimize digital sampling
errors. For general vibration data collection for condition monitoring, the
__________ window provides the best compromise of frequency and amplitude
accuracy and is therefore the most common window used.
a) Kaiser-Bessel
b) Cosine^4
c) Hanning
d) Flat top
.
22. To obtain a vibration reading with the least amount of noise in the least amount of
time, how many spectrum averages should be selected?
a) 0 to 1
b) 4 to 8
c) 128 to 256
d) 1024 to 2048
23. A peak in a velocity spectrum appears to be a multiple of the running speed of the
motor. Which of the following techniques would be used to determine if the
frequency is related to shaft speed?
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24. A large ski slop is observed on a velocity vibration spectrum. The peak at running speed
is in the middle of the ski-slope. The amplitude measured at this peak will be ______ .
25. If an analyzer has the capability of simultaneously analyzing signals of 5.0 volts
down to 0.5 millivolts (0.005 volts), what is the dynamic range of the analyzer in dB?
a) 28
b) 74
c) 80
d) 88
26. A measurement point on a machine route shows abnormally high vibration over the
previous measurement. The machine does not physically feel or look like its
vibration is abnormal. What would NOT be a cause of the increase in vibration?
27. Trends of the overall vibration on a pump show large amplitude changes in the
monthly velocity readings. Which of the following is the least likely to have
produced the variation in the readings?
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28. For repeatable trend information in a condition monitoring database, data should be
collected __________________________________.
a) the exercise
b) the physical observations that can be made at the machine site
c) a walk-around system is cheaper than an on-line system
d) they provide instantaneous and continuous data for emergency shutdowns
30. When determining how frequently data should be collected on a machine with rolling
element bearings, which of the following is the most important consideration?
a) manufacturer’s recommendation
b) machine history
c) a calendar
d) the direction of shaft rotation
a) setting the alarm values so low that the machine never fails
b) government regulations
c) creating vibration alarms configured for the specific machine based on
history
d) setting an absolute vibration limit of 8 mm/sec (0.3 inches per second) for
all machines
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32. Two alarm or exception levels are usually established for the overall vibration
readings acquired on a machine. What is the first step that should be taken when one
of the lower level alarms is exceeded?
35. If a spectrum is collected with a frequency range of 0 to 36,000 CPM (0 to 600 Hz.) and
1,600 lines of resolution, what is the frequency resolution?
a) 22.5 CPM
b) 22.5 Hz
c) .001 inches per second
d) 82 db
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36. If a spectrum measurement has a frequency range of 0 to 100,000 CPM (0 to 1667 Hz.),
how many spectrum lines are required for a frequency resolution of 125 CPM?
a) 100
b) 400
c) 800
d) 3,200
37. Frequency, for vibration measurements, is often stated in Hertz (Hz). Electrical
problems sometimes appear at two times line frequency or 100 Hz for 50 Hz supplies
(120 Hz for 60 Hz supplies). What is 100 Hz in cycles per minute?
a) 1.75 (2)
b) 200 (240)
c) 6,000 (7,200)
d) 3,000 (3,600)
38. Correction of the static unbalance in a rotor will allow the _____ unbalance to
remain.
a) component
b) dynamic
c) couple
d) static
39. The vibration team identifies a fan with high vibration at one times (1X) running speed.
The vibration is high in the horizontal direction at the drive end and non-drive end
bearings. You are asked to balance the fan. Before field balancing, what would an
experienced balancing expert do first?
a) in a 360-degree orbit
b) in-line with its sensitive axis
c) tangent to its sensitive axis
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d) perpendicular to the polar axis
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41. The ISO standard 10816-1 for overall velocity measurements uses which one of the
following frequency bands?
43. Measuring displacement with an accelerometer requires conversion of the signal in the
data collector/ analyzer. This process is called ___________________.
a) double integration
b) differentiation
c) artificial articulation
d) transduction
44. The most frequently used transducer for periodic vibration data collection is the
____________________.
a) proximity probe
b) strobe light
c) accelerometer
d) strain gauge
45. Which of the following transducers provides a direct measurement of shaft vibration
relative to the bearing surface?
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46. Which of the following transducer mounting methods provides the LEAST repeatable
readings?
a) Stud-mounted accelerometer
b) Hand-held vibration probe
c) Accelerometer on a magnetic base mounted on a flat surface
d) Accelerometer mounted on a pad glued to the machine with epoxy
47. Which of the following is a typical flat frequency range of a moving coil seismic velocity
transducer?
48. Proximity probes (also called non-contact eddy current pickups) are effective in
detecting ________________________________.
49. The measurement of low frequency vibration often requires the use of special
transducers with lower frequency limits and increased sensitivities. Which of the
following accelerometers would provide the BEST readings on a machine running 50
RPM?
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51. To achieve the HIGHEST/BEST frequency response, an accelerometer should be
_________________________________.
52. Axial phase readings are acquired on the non-drive-end of a motor with the probe
mounted flat on the bearing housing. When the readings are taken on the drive-end of
the motor, the pickup must be turned to mount on the bearing at that location. The
inboard axial readings must be changed by __________________________ in order to
obtain an accurate comparison with the non-drive-end readings.
a) 360 degrees
b) 0 degrees
c) the inverse of shaft rotation
d) 180 degrees
53. When selecting a vibration measurement unit for the detection of high frequency
vibration (greater than 120,000 CPM or 2,000 Hz), which of the following is the best
indicator of severity?
a) Velocity
b) Acceleration
c) Displacement
d) Phase
54. For effective monitoring, particularly on machines outfitted with rolling element
bearings, the best location for mounting a vibration transducer is on the
_____________________.
a) base
b) foundation in a radial direction
c) bearing housing at or as close as possible to the load zone
d) the shaft
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55. For periodic checks when collecting readings for a walk-around condition monitoring
program, the most practical and effective way of mounting an accelerometer is
_________________________.
56. To best determine the axial movement of a machine, axial phase readings should be
acquired _______________________ .
57. Electrical hum is suspected as the source of higher than usual vibration at 4 times
running speed RPM on a 4-pole induction motor. If this diagnosis is correct, the
vibration amplitude at 4 times running speed will ______________________ when the
power is cut.
58. When axial vibration amplitudes at running speed are greater than 50 percent of both the
horizontal and radial vibration amplitudes, and other influences (e.g., bent shaft,
resonance, etc.) have been eliminated, it is usually and indication of
________________.
a) unbalance
b) soft foot
c) misalignment
d) a motor running off magnetic center
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59. Vibration amplitudes that appear at frequencies below, or less than, 1 times running
speed on a machine with failing rolling element bearings may indicate
______________________.
61. The appearance of rolling element bearing fault frequencies within a spectrum
_____________________________.
62. Due to accessibility problems, a reading must be taken 6 inches from a bearing. Since
the amplitudes of the bearing fault frequencies may not accurately indicate the amount of
damage at this distance, which of the following could provide an indication of further
deterioration over time?
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63. For a pure static unbalance condition, the phase angle readings at the non-drive-end and
the drive-end of a machine in the same plane (for example, the vertical plane) will be
______________.
64. When obtaining phase readings at multiple locations and directions, care should be
taken to ______________________.
65. A phase angle, for vibration measurement purposes can be defined as the timing
between two events at the same frequency, usually measured in degrees. Which of
the following techniques is not used to determine the vibration phase angle at a point
on a machine?
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66. The phase analysis of a machine will determine _____________________ ?
68. Which of the following is a measure of the timing between two events at the same
frequency?
a) Coherence
b) Amplification factor
c) Synchronicity
d) Phase
e) Orders
69. When analyzing a machine where a beat frequency is present because of another
machine running nearby at almost the same RPM, improved amplitude and phase
results can be obtained using _________________.
a) an electrical contact
b) oil whirl/whip
c) looseness/rub
d) missing gear teeth
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71. A large paper machine roll is trued on a large lathe and measures less than 0,025 mm
(0.001) inches total radial runout when checked with an accurate dial indicator. Its
turning speed when installed in the machine is approximately 150 RPM. What
possible effect will be seen in the paper if the roll is not balanced before being
installed back in the machine?
72. When evaluating the most likely vibration source to determine the cause of a bearing
fault in an induction motor, high radial and low axial running speed vibration levels
are found. This is usually a characteristic of ________.
73. Higher than usual vibration amplitudes at running speed and 2 times running speed
can be caused by several things, but the most common cause is _________________.
a) unbalance
b) resonance
c) misalignment
d) axial kurtosis
74. A spectrum reveals many harmonics of the machine running speed in the lower
frequencies up to approximately 10 times running speed. Which of the following
would produce this effect?
a) static unbalance
b) an improperly tightened pillow block bearing
c) eccentric armature
d) electrical hum due to an air-gap problem
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75. When measuring amplitude and phase at running speed, you are measuring the
vibration generated by _______________ defects and/or vibration sources.
a) only one
b) two maximum
c) possibly many
d) harmonics of
78. Multiple harmonics of running speed extending across the spectrum may indicate
looseness. Which of the symptoms listed below could possibly be confused with
looseness?
a) Unbalance
b) Bent shaft
c) Misalignment
d) Eccentric rotor
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80. A higher than usual vibration amplitude at 1 times running speed is characteristic of
both unbalance and misalignment. There is also a peak at two times running speed
that is slightly less than 1/3 (30%) of the one times running speed amplitude. For
example, 6 mm/sec (0.24 inches per second) at running speed and 1.5 mm/sec (.07
inches per second) at two times running speed. The more likely source of vibration
between misalignment and unbalance is ________________.
a) unbalance
b) misalignment
c) resonance
d) dynamic instability
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FORMULA SHEET
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CONVERSION CHART
Use the START WITH column to determine what units you are starting with.
Where:
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201_test 1