Auma DBBV PDF
Auma DBBV PDF
Auma DBBV PDF
In case the actuators will not be mounted or commissioned for a long period, take care for
adequate (dry) storage, refer to our instruction sheet “Transport, Storage and
Commissioning of auma - actuators”.
Pune Branch:
712, 713, Bldg. No. 1, "Siddharth Towers"
Kothrud, Pune - 411 038.
Ph : 020 - 25410465 Telefax: 020 - 25443186
E-mail : [email protected] DD/MN-001 ISSUE 7/13
Warnings and notes Do not press mechanical interlock of reversing contactors manually
Failure to observe the warnings and notes may lead to serious injuries or damage. Qualified
personnel must be thoroughly familiar with all warnings and notes in these operation
instructions.
Correct transport, proper storage, mounting and installation, as well as careful commissioning are
essential to ensure a trouble-free and safe operation.
The following references draw special attention to safety-relevant procedures in these operation Additional Tips
instructions. Each is marked by the appropriate pictograph. = Do not operate the actuator with improper wiring.
= Do not interchange the cards without checking the e-pac code.
This pictograph means: Note! = Do not interchange the e-pac without checking the OLR rating.
“Note” marks activities or procedures which have major influence on the correct operation. = Improper sealing of cable glands resulting in water entry at site inadvertently damaging all
the electronic cards.
Non-observance of these notes may lead to consequential damage. = Do not operate the actuator in manual mode while electrically operating.
= Please check the input voltage rating of the motor before giving supply.
This pictograph means : Warning! = Do not run the NORM actuator in without panel.
“Warning” marks activities or procedures which, if not carried out correctly can affect the = Do not bypass the thermo switch connection in the loop
safety of persons or material.
Only original AUMA spare parts should be used for the proper functioning of the
equipments. Failure to use original spare parts voids the warranty and exempts
AUMA from any liability.
2 19
Do’s and Don’t’s - Trouble shooting tips Transport and Storage
Setting of Limit switches:
Transport:
Improper methods of declutch mechanism leading to premature failure of tripping arm = Transport to the place of Installation (till the last destination)
= Avoid packages from exposing to open atmospheres during transit
= Protect against rains
Storage:
Re - set torque by loosening the adjustment screw = Store in well ventilated and dry rooms
= Protect against humidity from floor by storage on wooden frame, on pallets, in cage boxes
or on shelves
= Cover actuators with plastic foil to protect against dust and dirt etc.
= Protect suitably against mechanical damages
= During long time storage, protect bright surfaces especially output drive parts and
Improper tightening of covers or missing of o-rings during fitment mounting surface by applying long life corrosion protection agent. Also check once in six
months for corrosion. If corrosion has started, clean and apply corrosion protection agent.
In the events of interchangeability check for the e-pac wiring diagram number
18 3
Procedure for enlarging the pilot bore of ‘E’ Type output drive sockets used in actuators and gearboxes.
Procedure:-
(1)
Dismantle the Drive socket Part No.4.75 by
Note: If you find any difficulty while enlarging the pilot bore drive socket, please feel free to contact auma
India for assistance at email ID : [email protected]
4 17
1. Electric connection
CAUTION
2. Remove cover at switch compartment (fig.4) Check whether limit-switch has tripped (fig.5)
Valve completely closed : WSR tripped Valve completely opened : WOL tripped
16 5
6 15
6. Connect to mains. Switch on motor momentarily. Manual drive will be disengaged
automatically.
Check direction of rotation (fig. 10), observing arrows at limit switch counter gear (fig.11). If
incorrect, stop immediately and change sense of rotation (if 3 phase AC-motor, exchange any
two phases).
7. Start actuator in OPEN direction and switch off by manually tripping limit switch WOL (fig. 12).
8. Start actuator in CLOSED direction and switch off by manually tripping torque switch DSR.
Trip switch by operating lever easily only! (fig. 13). For actuators with double torque switch,
check OPEN direction in the same way.
9. For position seated closing: Start actuator in CLOSED direction and switch off by manually
tripping limit switch WSR (fig. 14).
10. If actuator does not stop, check connection of terminals and the control wiring.
11. Determine over-run of actuator in both directions by visual inspection (amount of additional
rotation of spindle or valve movement after actuator is switched off ).
12. Engage manual drive and operate actuator to fully closed position (fig. 15), while observing the
switch cam for limit switch WSR.
For position seating : When the switch has tripped (fig. 16) continue turning handwheel to
the final position and check whether the remaining travel corresponds
to the over-run. If not, reset to suit. See point 14.
For torque seating : Limit switch WSR must trip shortly before reaching end-position
CLOSED (fig. 16).
13. Operate actuator manually to OPEN-position (fig. 17). Check in the same way as described
above for position seating, see point 12 (fig. 18).
14 7
SA 3 - SAR 100
Spare Parts SAR 3 - SAR 100
When placing orders for spare parts it is essential to mention order number, work’s number and type of the actuator
(refer to name plate). Parts with number in a circle, e.g. 8 , will be supplied complete only.
13
14. Resetting limit-switching:
— Operate valve away from end-position to account for over-run or to the desired switch
tripping point.
— Push thrust bolt I inwards and turn (fig. 19). The bolt remains in this position.
— For CLOSED position turn spindle marked (Z), (for OPEN position spindle marked,
O) slowly as indicated by arrow (fig. 19). Distinct "clicks" can be felt and heard.
Continue turning the spindle until the cam operates the switch. At this stage, the
spindle should not "click" any more and should not be turned any further.
If inadvertently you override the tripping point, continue turning the spindle slowly in the
same direction till the switch cam goes back to its original position. Repeat setting
instructions as above described.
— Turn thrust bolt I till it snaps back into its original position by spring action.
15. Torque switching (fig. 20)
If the actuator is switched off by torque switch over its travel before reaching an end-
position, please check whether the valve stem is damaged or dirt adhering to it. If
necessary, and with the valve maker’s consent, the setting of the tripping torque
may be raised slightly.
16. Setting : Figures on the torque switch operating cam indicate the valves in Nm (1 mkp = 10
Nm. 1 lbsft. = 1.36 Nm).
Loosen screw and turn the cam till the desired torque coincides with the arrow mark, then
fasten lock-screw.
17. Immediately after start-up : Ensure sealing faces at cover and housing are clean. Check
whether O-ring is correctly in position and apply a thin film of non-acid grease. Replace the
cover and fasten with 4 screws (fig. 21).
18. Fasten control cover screws and tighten glands at conduit entries.
12 9
Setting of optional equipment
19. Mechanical position indicator : The two dials have a slip clutch for easy adjustment. At valve
fully closed, turn dial (CLOSED) till the arrow is in alignment with the mark on the show
glass. Operate valve into fully OPEN position and adjust dial marked (OPEN) till the arrow
mark is in alignment with the mark on the cover.
Note: The dial (CLOSED) must be held in position while adjusting dial (OPEN). (fig. 22).
20. Electric position transmitter
Through a reduction gearing (selected to suit turns required by valve travel) a potentiometer
will be driven. A suitable power supply unit supplies a low voltage current. The valve position
can be read on a remote instrument with a percentage scale.
21. Setting
Operate valve to the fully CLOSED position (= 0%). Set potentiometer to its starting position
by turning the wiper 1), which has a slip clutch (fig. 23).
Adjust the position meter to zero by trimming potentiometer in the power supply unit (fig.
24). Operate valve to the fully OPEN position (= 100%). Adjust the position meter to max.
(23) range with the help of the trimming potentiometer in the power supply unit (fig. 24). Check
indication for both end positions. If required, make slight re - adjustment.
1
) applies only to open potentiometer as shown in figure 23.
10 11
Setting of optional equipment
19. Mechanical position indicator : The two dials have a slip clutch for easy adjustment. At valve
fully closed, turn dial (CLOSED) till the arrow is in alignment with the mark on the show
glass. Operate valve into fully OPEN position and adjust dial marked (OPEN) till the arrow
mark is in alignment with the mark on the cover.
Note: The dial (CLOSED) must be held in position while adjusting dial (OPEN). (fig. 22).
20. Electric position transmitter
Through a reduction gearing (selected to suit turns required by valve travel) a potentiometer
will be driven. A suitable power supply unit supplies a low voltage current. The valve position
can be read on a remote instrument with a percentage scale.
21. Setting
Operate valve to the fully CLOSED position (= 0%). Set potentiometer to its starting position
by turning the wiper 1), which has a slip clutch (fig. 23).
Adjust the position meter to zero by trimming potentiometer in the power supply unit (fig.
24). Operate valve to the fully OPEN position (= 100%). Adjust the position meter to max.
(23) range with the help of the trimming potentiometer in the power supply unit (fig. 24). Check
indication for both end positions. If required, make slight re - adjustment.
1
) applies only to open potentiometer as shown in figure 23.
10 11
14. Resetting limit-switching:
— Operate valve away from end-position to account for over-run or to the desired switch
tripping point.
— Push thrust bolt I inwards and turn (fig. 19). The bolt remains in this position.
— For CLOSED position turn spindle marked (Z), (for OPEN position spindle marked,
O) slowly as indicated by arrow (fig. 19). Distinct "clicks" can be felt and heard.
Continue turning the spindle until the cam operates the switch. At this stage, the
spindle should not "click" any more and should not be turned any further.
If inadvertently you override the tripping point, continue turning the spindle slowly in the
same direction till the switch cam goes back to its original position. Repeat setting
instructions as above described.
— Turn thrust bolt I till it snaps back into its original position by spring action.
15. Torque switching (fig. 20)
If the actuator is switched off by torque switch over its travel before reaching an end-
position, please check whether the valve stem is damaged or dirt adhering to it. If
necessary, and with the valve maker’s consent, the setting of the tripping torque
may be raised slightly.
16. Setting : Figures on the torque switch operating cam indicate the valves in Nm (1 mkp = 10
Nm. 1 lbsft. = 1.36 Nm).
Loosen screw and turn the cam till the desired torque coincides with the arrow mark, then
fasten lock-screw.
17. Immediately after start-up : Ensure sealing faces at cover and housing are clean. Check
whether O-ring is correctly in position and apply a thin film of non-acid grease. Replace the
cover and fasten with 4 screws (fig. 21).
18. Fasten control cover screws and tighten glands at conduit entries.
12 9
SA 3 - SAR 100
Spare Parts SAR 3 - SAR 100
When placing orders for spare parts it is essential to mention order number, work’s number and type of the actuator
(refer to name plate). Parts with number in a circle, e.g. 8 , will be supplied complete only.
13
6. Connect to mains. Switch on motor momentarily. Manual drive will be disengaged
automatically.
Check direction of rotation (fig. 10), observing arrows at limit switch counter gear (fig.11). If
incorrect, stop immediately and change sense of rotation (if 3 phase AC-motor, exchange any
two phases).
7. Start actuator in OPEN direction and switch off by manually tripping limit switch WOL (fig. 12).
8. Start actuator in CLOSED direction and switch off by manually tripping torque switch DSR.
Trip switch by operating lever easily only! (fig. 13). For actuators with double torque switch,
check OPEN direction in the same way.
9. For position seated closing: Start actuator in CLOSED direction and switch off by manually
tripping limit switch WSR (fig. 14).
10. If actuator does not stop, check connection of terminals and the control wiring.
11. Determine over-run of actuator in both directions by visual inspection (amount of additional
rotation of spindle or valve movement after actuator is switched off ).
12. Engage manual drive and operate actuator to fully closed position (fig. 15), while observing the
switch cam for limit switch WSR.
For position seating : When the switch has tripped (fig. 16) continue turning handwheel to
the final position and check whether the remaining travel corresponds
to the over-run. If not, reset to suit. See point 14.
For torque seating : Limit switch WSR must trip shortly before reaching end-position
CLOSED (fig. 16).
13. Operate actuator manually to OPEN-position (fig. 17). Check in the same way as described
above for position seating, see point 12 (fig. 18).
14 7
6 15
1. Electric connection
CAUTION
2. Remove cover at switch compartment (fig.4) Check whether limit-switch has tripped (fig.5)
Valve completely closed : WSR tripped Valve completely opened : WOL tripped
16 5
Procedure for enlarging the pilot bore of ‘E’ Type output drive sockets used in actuators and gearboxes.
Procedure:-
(1)
Dismantle the Drive socket Part No.4.75 by
Note: If you find any difficulty while enlarging the pilot bore drive socket, please feel free to contact auma
India for assistance at email ID : [email protected]
4 17
Do’s and Don’t’s - Trouble shooting tips Transport and Storage
Setting of Limit switches:
Transport:
Improper methods of declutch mechanism leading to premature failure of tripping arm = Transport to the place of Installation (till the last destination)
= Avoid packages from exposing to open atmospheres during transit
= Protect against rains
Storage:
Re - set torque by loosening the adjustment screw = Store in well ventilated and dry rooms
= Protect against humidity from floor by storage on wooden frame, on pallets, in cage boxes
or on shelves
= Cover actuators with plastic foil to protect against dust and dirt etc.
= Protect suitably against mechanical damages
= During long time storage, protect bright surfaces especially output drive parts and
Improper tightening of covers or missing of o-rings during fitment mounting surface by applying long life corrosion protection agent. Also check once in six
months for corrosion. If corrosion has started, clean and apply corrosion protection agent.
In the events of interchangeability check for the e-pac wiring diagram number
18 3
Warnings and notes Do not press mechanical interlock of reversing contactors manually
Failure to observe the warnings and notes may lead to serious injuries or damage. Qualified
personnel must be thoroughly familiar with all warnings and notes in these operation
instructions.
Correct transport, proper storage, mounting and installation, as well as careful commissioning are
essential to ensure a trouble-free and safe operation.
The following references draw special attention to safety-relevant procedures in these operation Additional Tips
instructions. Each is marked by the appropriate pictograph. = Do not operate the actuator with improper wiring.
= Do not interchange the cards without checking the e-pac code.
This pictograph means: Note! = Do not interchange the e-pac without checking the OLR rating.
“Note” marks activities or procedures which have major influence on the correct operation. = Improper sealing of cable glands resulting in water entry at site inadvertently damaging all
the electronic cards.
Non-observance of these notes may lead to consequential damage. = Do not operate the actuator in manual mode while electrically operating.
= Please check the input voltage rating of the motor before giving supply.
This pictograph means : Warning! = Do not run the NORM actuator in without panel.
“Warning” marks activities or procedures which, if not carried out correctly can affect the = Do not bypass the thermo switch connection in the loop
safety of persons or material.
Only original AUMA spare parts should be used for the proper functioning of the
equipments. Failure to use original spare parts voids the warranty and exempts
AUMA from any liability.
2 19
All auma actuators are 100% tested and factory checked. Actuators are supplied ready for
service. Most of the actuators are supplied to valve manufacturers for mounting to valves. It
is usual for the valve manufacturer to set the switches and test the motorized valve.
In case the actuators will not be mounted or commissioned for a long period, take care for
adequate (dry) storage, refer to our instruction sheet “Transport, Storage and
Commissioning of auma - actuators”.
Pune Branch:
712, 713, Bldg. No. 1, "Siddharth Towers"
Kothrud, Pune - 411 038.
Ph : 020 - 25410465 Telefax: 020 - 25443186
E-mail : [email protected] DD/MN-001 ISSUE 7/13