Pharmaceutical Compounding Lab
Pharmaceutical Compounding Lab
Pharmaceutical Compounding Lab
College of Pharmacy
Dept. of Pharmaceutics
2017
Practical Pharmaceutical
Compounding
Prepared by:
Dr. rer. nat. Rebaz H. Ali
Lab. No. 1 First Semester Simple Solutions
Simple solution
Notes:
If the solid ingredient in form of crystal; use mortar and pestle to grind it well so
as to decrease particle size (increase solubility by increasing surface area).
Choose the solvent that dissolves solid ingredient easily (like dissolve like).
Pink label use for external preparation and white label for internal preparations.
Peppermint water
Peppermint oil has carminative, antiseptic and flavoring properties and has been
included to a range of official and non-official pharmaceutical preparations; which is a
saturated solution of peppermint oil (0.05% v/v) in water.
Peppermint water usually prepared by diluting one part of concentrated peppermint
water (2% v/v peppermint oil in solution, ethanol has to be included in the formulation
as a co-solvent) with 39 parts of purified water (1 in 40 dilution).
Rx
Prepare 500mL potassium permanganate solution 0.2% and label with directions for
preparing 2 liters quantities of a 1 in 8000 solution for use as an antiseptic footbath.
Prepare concentrated solution (0.2%) as follow:
Potassium permanganate 1g
Water for preparations qs 500 mL
Strength of dilute solution is 1 in 8000 = 0.0125%
Method 1:
Divide the request (2 L) by the dilution factor, the result is the amount of the
concentrated that required to be diluted to the request.
2000 mL ÷ 16 = 125 mL of the concentrated solution
Take 125 mL of the concentrated solution, then add water to 2 L.
Method 2:
C1 X V1 = C2 X V2
0.002 X ? = 0.000125 X 2000 mL (2 L)
? = 125 mL
So, take 125 ml of the concentrated solution (0.2%) and add water to 2 L.
100 ÷ 20 = 5 mL
Take 5 mL of 0.25% solution and add water to 100 mL.
Homework
Make a calculation according to C1 X V1 = C2 X V2
Ear preparations
Ear preparations are liquid, semi-solid or solid preparations intended for instillation, for
spraying, for insufflation, for application to the auditory meatus or as an ear wash.
Ear drops and ear sprays are solutions, emulsions or suspensions of one or more active
substances in liquids suitable for application to the auditory meatus without exerting
harmful pressure on the eardrum (for example, water, glycols or fatty oils). They may
also be placed in the auditory meatus by means of a tampon impregnated with the
liquid.
Ear drops are usually supplied in multidose containers of glass or suitable plastic
material that are fitted with an integral dropper or with a screw cap of suitable
materials incorporating a dropper and rubber or plastic teat. Alternatively, such a cap
assembly is supplied separately.
Nasal preparations
Nasal preparations are liquid, semi-solid or solid preparations intended for
administration to the nasal cavities to obtain a systemic or local effect. They contain one
or more active substances. Nasal preparations are as far as possible non-irritating and
do not adversely affect the functions of the nasal mucosa and its cilia. Aqueous nasal
preparations are usually isotonic and may contain excipients, for example, to adjust the
viscosity of the preparation, to adjust or stabilize the pH, to increase the solubility of the
active substance, or to stabilize the preparation.
Nasal preparations are supplied in multi-dose or single-dose containers, provided, if
necessary, with a suitable administration device which may be designed to avoid the
introduction of contaminants.
Unless otherwise justified and authorized, aqueous nasal preparations supplied in
multi-dose containers contain a suitable antimicrobial preservative in appropriate
concentration, except where the preparation itself has adequate antimicrobial
properties.
Over use of topical decongestant can lead to oedema of the nasal mucosa and they
should only be used for short periods of time about 5 days.
Rx Nasal drop
Glycerin 20 mL (humectant, preservative)
Ethanol 70% 40 mL (preservative, antiseptic)
Normal saline solution qs 500 mL
Dispense 60mL
Ophthalmic solutions:
Ophthalmic solutions are sterile, free from foreign particles, and specially prepared for
instillation in the eye. Most ophthalmic solutions are dispensed in eye dropper bottles.
Patients should be shown how to properly instill the drops in their eyes, and every effort
should be made to emphasize the need for instilling only one drop per administration,
not two or three. When more than one drop is to be administered, wait at least five
minutes between administrations. Immediately after instilling a drop on the eye, place
pressure on the lacrimal sac for one or two minutes. This will reduce the rate of drug
loss through this pathway.
Formulations used include aqueous solutions, aqueous suspensions, ointments, and
inserts. Every ophthalmic product must be sterile in its final container to prevent
microbial contamination of the eye. Preservatives are added to the formulation to
maintain sterility once the container has been opened. Ophthalmic formulations also
require that the pH, buffer capacity, viscosity, and tonicity of the formulation is carefully
controlled.
X = 0.27 g
2. Calculate the contribution of atropine sulfate to the NaCl equivalent
or X = 0.38 g
or, more simply: 0.192 g ÷ 0.50 = 0.38 g
Thus, 0.38 g or 380 mg of boric acid would be required to render the previous
ophthalmic solution isotonic.
General information:
Buffers: are compounds that resist changes in pH upon the addition of limited amounts
of acids or bases. Buffer systems are usually composed of a weak acid or base and its
conjugate salt.
The pH of a buffer system is given by the Henderson-Hasselbach equation:
(for a weak acid and its salt)
Sample calculation:
Using acetic acid and sodium acetate prepare 500 mL of a buffer solution at pH 4.5 with
a buffer capacity of 0.05.
Acetic Acid MW = 60; Ka = 1.75 x 10-5; pKa = 4.76; density (glacial acetic acid) = 1.05
g/mL; Na Acetate MW = 82
Salt to Acid Ratio:
[salt ]
4.5 = 4.76 + log
[acid ]
[salt ]
antilog (4.5 - 4.76) = 0.55
[acid ]
[salt] = 0.55 [acid]
Total Buffer Concentration:
0.05 = 0.53C
C = 0.095M
Final Calculations:
C = [salt] + [acid]
C = 0.55 [acid] + [acid] = 1.55 [acid] = 0.095 M
[acid] = 0.095 M ÷ 1.55 = 0.061 M or 0.061 moles/L × 0.5 L × 60 g/mole = 1.85 g acetic
acid
So glacial acetic acid = 1.85 g ÷ 1.05 g/mL = 1.76 mL
[Salt] = 0.55 [acid] = 0.55 × 0.061 M = 0.034 M or 0.034 moles/L × 0.5 L × 82 g/mole =
1.38 g sodium acetate
Syrups
Are sweet, liquid and viscous pharmaceutical preparations; Syrups do not contain active
ingredients. They are not intended to be administered as such but are used as vehicle
ingredients for their flavoring and sweetening properties.
Rx Simple syrup B.P
Sucrose 667 g
D.W. q.s. 1000 g
Weigh an empty beaker then add sucrose and weigh it.
Add small quantity of water.
Heat it gently in water bath with continuous stirring.
Weigh again and complete the volume by hot water!
stirring, so that emulsification of the old will be achieved, make up the volume with
water.
Dissolve the Ferrous sulfate, the citric acid, and peppermint spirit, and 200 g of sucrose
in 450 mL of purified water. And filter the solution until clear. Dissolve the remainder of
the sucrose in the clear filterate, and add purified water to make 1000 mL. mix, and
filter if necessary.
Spirits
Spirits are alcoholic solutions of volatile substances (usually volatile oils) with alcohol
contents ranging from 62-85%. They are most frequently used as flavoring agents, e.g.
Peppermint Spirit USP. Some spirits are used for their medicinal effect, but most spirits
are a convenient means of obtaining a proper amount of flavoring oil.
Rx Camphor spirit
Camphor 100 g
Alcohol qs 1000 mL
Preparation:
Add to the Compound Orange Spirit sufficient quantity of alcohol to make 250 mL, add
to this the syrup in several portions, agitating vigorously after each addition and then
add in the same manner the required quantity of purified water. Mix the talc with the
liquid and filter through a filter wetted with diluted alcohol, returning the filtrate until a
clear liquid is obtained.
Preparation:
Dissolve the benzaldehyde and the vanillin in alcohol; add the syrup, orange flower
water and sufficient quantity of purified water in several portions, shaking the mixture
thoroughly after each addition, to make 1000ml. Filter, if necessary, until clear.
Uses: Vehicle for administering bromides and other salts, especially when a low
alcoholic content is desired.
Preparation:
Dissolve the bromides in 800 ml of Compound Benzaldehyde Elixir; add the amaranth
solution and sufficient compound benzaldehyde elixir to make the product
measure 1000 ml. Filter, if necessary, until clear.
Use: Sedative action from bromine ion.
Gels
Cellulosic Solutions—Various cellulosics have been used as binders in solution form.
Hydroxypropyl methylcellulose (HPMC) has been used widely in this regard. Typical of a
number of cellulosics, HPMC is more soluble in cold water than hot.
It is also more dispersible in hot water than cold. Hence, to obtain a good, smooth gel
that is free from lumps or “fisheyes,” it is necessary to add the HPMC in hot, almost
boiling, water and, under agitation, cool the mixture down as quickly as possible, as low
as possible. Other water-soluble cellulosics, such as hydroxyethylcellulose (HEC) and
hydroxypropylcellulose (HPC), have been used successfully in solution as binders.
Suspensions
Oral suspensions are oral liquids containing one or more active ingredients suspended in
a suitable vehicle; suspended solids may slowly separate on standing but are easily re-
dispersed.
Common pharmaceutical products that are suspensions include: otic, ophthalmic, oral,
topical and inhalation suspensions.
Advantages and disadvantages of suspensions as dosage forms:
Advantages
Insoluble drugs may be more palatable.
Insoluble drugs may be more stable.
Suspended insoluble powders are easy to swallow.
Absorption will be quicker than solid dosage forms.
It is theoretically possible to formulate sustained-release preparations.
Disadvantages
Preparation requires shaking before use.
Accuracy of dose is likely to be less than with equivalent solution.
Storage conditions can affect disperse system.
Suspensions are bulky, difficult to transport and prone to container breakages.
Classification of suspension:
1. Suspensions containing diffusible solid.
They are suspensions that can be prepared by using insoluble powder, that can be wet
by water readily and disperse easily throughout the vehicle (water) for long enough to
ensure even distribution for each dose.
General method for preparation:
Grind and mix all insoluble powder by using mortar and pestle, starting from smallest
portion then to larger (ascending order- geometrical dilution).
Add enough amount (¼ for preparing paste, ¼ for diluting of the paste and ¼ for
washing of the mortar) of vehicle gradually you get a smooth past.
Dilute the paste and wash the mortar and pestle by using proper amount of the vehicle.
Added enough amount of vehicle until you get desire volume.
Note:
Add non-volatile soluble substance like sodium bicarbonate into the paste during
dilution.
Syrup and glycerin should be added into dry powder before formation of the paste.
Dye should be added into the paste before dilution.
1. Add in-diffusible solid into a mortar and start grinding, then add diffusible
substance with continuous mixing.
2. Triturate the mixture with tragacanth mucilage.
3. Add half of the vehicle for dilution.
4. Complete the volume.
Rx Aspirin Suspension
Aspirin 500 mg
Orange syrup 1 mL
Conc. CHCl3 water 0.25 mL
Water q.s. 10 mL
Because the vehicle is water so tragacanth mucilage should be used.
Rx Calamine lotion
Calamine 150 g (astringent, antipruritic)
Zinc oxide 50 g (astringent, antipruritic)
Bentonite 30 g (suspending agent)
Sod. Citrate 5g
Liquefied phenol 50 mL (preservative, antipruritic)
Glycerol 50 mL
D.W qs 1000 mL
Procedure: Triturate the Calamine, the Zinc Oxide and the Bentonite with a solution of
the Sodium Citrate in about 700 mL of the Purified Water and add the Liquefied Phenol,
the Glycerol and sufficient Purified Water to produce 1000 mL.
Sodium citrate: caused partial deflocculation of the calamine and transfer the bentonite
from a gel into solution, in its absence the suspension is thicker and very difficult to pour
from the bottle.
Rx Sulphur lotion
Precipitated Sulphur 4g
Quillaia tr. 5 mL
Glycerol 20 mL
Industrial methylated spirit 6 mL
Calcium hydroxide solution qs 100 mL
Emulsions
Rx Castor oil emulsion
Castor oil 8 mL
Water qs 30 mL
Castor oil is a fixed oil and is not miscible with water. To make it miscible gum acacia can
be used of ratio 4:2:1 so:
Oil: water: gum will be 8 mL : 4 mL : 2 g respectively.
Procedure: weight out 2g gum acacia and transfer it to the mortar. Measure 4mL water
and triturate it with gum so as to form mucilage. To this add 8mL castor oil in small
quantities at a time with thorough trituration after each addition. At this stage the
emulsion is known as primary emulsion. Add about 10mL more of vehicle in small
quantities at a time with constant trituration so as to get a homogeneous product. Then
complete the volume.
Use: castor oil is used as purgative.
Rx
Liquid paraffin 50 mL
Vanillin 50 mg
Chloroform 0.25 mL
Benzoic acid solution 2 mL
MC 20 2g
Saccharin sodium 5 mg
Water to 100 mL
Methylcellulose 20 at a concentration of 2% acts as an emulsifying agent for the mineral
oil, liquid paraffin. Benzoic acid and chloroform act as preservative and vanillin and
saccharin sodium act as flavoring and sweetening agents. The amount of saccharin
sodium is not weighable and will be obtained by trituration using water as the diluent.
Procedure: Prepare mucilage by mixing the MC 20 with about six times its weight of
boiling water and allow standing for 30 minutes to hydrate. Add an equal weight of ice
and stir mechanically until the mucilage is homogenous. Dissolve the vanillin in the
benzoic acid solution and chloroform, as it is more soluble in organic solvents. Add this
solution to the mucilage and stir for 5 minutes. Make up the saccharin sodium
trituration and stir in the appropriate volume of solution to the mucilage. Make the
emulsion by adding together 50mL of liquid paraffin and 50mL of prepared mucilage
with constant stirring.
Use: as lubricant laxative for chronic constipation.
Rx
Mineral oil 50 mL
Span 60 qs
Tween 40 qs
Cherry syrup 40 mL
Distilled water qs 120 mL
Note: required HLB for mineral oil is 12, total amount of required emulsifying agent is
5% and (HLB of span 60 is 4.7 and HLB of tween 40 is 15.6).
Rx
Castor oil 45 mL
Tween 80 qs
Span 20 qs
Orange syrup qs 100 mL
Note: required HLB for castor oil o/w emulsion is 14, total emulsifier concentration is 5%
and (HLB for span 20 is 8.6 and for tween 80 is 15).
( )
( )
( )
( )
Weigh tween 80 and span 20, pour castor oil into the bottle upto 45mL, then transfer
the tween and span into the bottle and agitate well to mix. Add orang syrup to the 90
mL mark, and shake well to form the emulsion.
Peppermint Oil 20 mL
Polysorbate 20 1 mL
Double-strength Chloroform Water 500 mL
Purified Water, freshly boiled and cooled
Sufficient to produce 1000 mL
Shake the Peppermint Oil with the Polysorbate 20 and add gradually, shaking well after
each addition, the Double-strength chloroform water and sufficient purified water to
produce 1000 mL.
What is the HLB value of a surfactant system composed of 20 g Span 20 (HLB = 8.6) and
5 g Tween 20 (HLB = 13.3)?
Oral Powders
Oral powders may be formulated as divided powders, with each dose packaged
individually or undivided, as a bulk powder. Undivided oral powders are usually non-
potent medicaments, such as antacids, where the accuracy by which the patient
measures the dose is not critical.
Oral undivided powders are usually formulated by a simple mixture of the prescribed
medicaments without the addition of other ingredients.
Oral divided powders may contain one or more active ingredients together mixed with
inert diluents.
Class II dispensing balance or electronic equivalent usually is used at laboratory scale, it
would be better to weigh 200 mg as minimum amount.
As the amount of the active ingredient may be less than 200 mg, diluent could be added
to increase the bulk. The usual diluent used to provide ‘bulk’ is lactose monohydrate
because it is inert, water-soluble, colourless, odourless and generally harmless.
Mixing of solids
Since powders do not mix spontaneously, it may be very difficult to ensure a final
homogenous mixture of powders and energy must be introduced for the successful
mixing of powders. This problem is increased when the proportion of one ingredient is
very small.
At small scale a porcelain mortar is generally used and it should be sufficiently large to
ensure enough space for adequate mixing. It should be perfectly dry before mixing dry
powders.
Mixing process
1. Add the smallest (minimum amount) in to the mortar
2. Add the second ingredient in approximately the same amount that is present in the
mortar, therefore doubling-up the bulk already in the mortar.
3. Continue until you add of you ingredients (this process is known as geometrical
dilution).
Example
1. Prepare 4 sachets each containing 8 mg of propranolol
2. Prepare mix for 5 sachets to account for manipulative losses. Therefore 5 x 8 = 40 mg of
active ingredient are required
3. The minimum weighable amount of active ingredient on the balance is of 200 mg
(assuming a class B balance) therefore a minimum of 200 mg propranolol can be
Weighed
4. If each sachet of 8 mg active ingredient requires the addition of 192 mg lactose (200 mg
minus 8 mg), how much lactose must be added to 200 mg active ingredient?
5. 192 mg x 200 mg/8 mg = 4800 mg of lactose have to be added to 200 mg of the active
ingredient
6. Geometrical dilution
a. Add 200 mg propranolol in a mortar then add 200 mg lactose and start mixing
(total 400 mg)
b. For the mixed 400 mg, then added 400 mg lactose
c. For the 800 mg powder mixture, add another 800 mg lactose and continue
1
2
Capsules
Many dosage forms including capsules and tablets are available in more than one
strength. If a capsule or a tablet of higher strength is prescribed but unavailable, two
capsules or tablets of one-half the strength may be dispensed. Thus, a pharmacist or a
health care professional may need to administer one-half or some other portion of the
tablet. A few helpful tips for such calculations are provided below:
(1) Do not break the tablets that are not scored.
(2) Enteric coated tablets are designed to resist the acidic environment in the stomach
and release the medication in the small intestine. If such tablets are broken, their
enteric properties may be lost. Therefore, do not break them.
(3) As a general rule, do not divide sustained/controlled release medications as they
may lose their controlled release properties.
removed until the correct weight has been placed in the capsule. The filled capsule is
tapped so that no air spaces are visible within the contents.
The simplest method by which a capsule may be kept free of moisture during
compounding is to wash the hands well, dry them, and keep the fingers dry by stripping
a towel through the cleansed fingers until warmth is felt.
An alternative method is to use the base of one capsule as a holder for other bases
during the filling operation. The capsules do not come in contact with the fingers.
The surest method of protecting the capsule is to wear finger cots or rubber gloves.
Ointment Bases
There are five (5) classes or types of ointment bases which are differentiated on the
basis of their physical composition. These are:
oleaginous bases
absorption bases
water in oil emulsion bases
oil in water emulsion bases
water soluble or water miscible bases
Absorption Base
Cholesterol 3%
Stearyl Alcohol 3%
White Wax 8%
White Petrolatum 86%
Procedure for Preparation:
a) Melt the stearyl alcohol, white wax, and petrolatum together on a hot plate.
b) Add the cholesterol to the mixture; stir until completely dissolved.
c) Remove the mixture from the hot plate and stir until congealed.
Example 1: In what proportion should a 20% coal tar ointment be mixed with white
petrolatum (diluent) to produce a 2% coal tar ointment?
Example 2: In what proportion should a 10% and 4% zinc oxide ointments be mixed to
prepare a 6% ointment?
Rx Calamine ointment
Calamine powder 15 g
White soft paraffin 85 g
Procedure: trituration method
Use: calamine has a mild astringent action of the skin and is used in ointments to relieve
discomfort of dermatitis.
Rx Sulphur ointment
Sulphur 10 g
Simple ointment prepared with white soft paraffin 90 g
Procedure: trituration method
Use: sulphur ointment is used as fungicidal ointment and is also used in scabies and
right worm infestation.
Rx Zinc oxide ointment
Zinc oxide 15 g
Simple oint. 85 g
Procedure: trituration method
Use: zinc oxide is used in ointments as a mild astringent for the skin, as a soothing and
protective application in eczema.
Rx whitfield’s ointment
Salicylic acid 3g
Benzoic acid 6g
Emulsifying oint. 91 g
Procedure: trituration method
Use: as a fungicidal.
Rx Emulsifying ointment
Emulsifying Wax 300 g
White Soft Paraffin 500 g
Liquid Paraffin 200 g
Procedure: melt together and stir until cool
Rx Emulsifying wax
Cetostearyl Alcohol 800 g
Macrogol Cetostearyl Ether (22) 200 g
Procedure: melt together and stir until cool
Rx Cold Cream
White Beeswax 10 g
Liquid paraffin 30 g
Borax 0.5 g
Water 9.5mL
Grate the beeswax, melt it with liquid paraffin and raise the temperature to 70oC.
dissolve the borax in the water and heat the solution to 70 oC then gradually add the
solution to the melted mixture and stir.
Borax soaps are generally made by the interaction of borax and free acid in beeswax.
Suppositories
Suppositories are special shaped solid dosage form of medicament for insertion into
body cavities other than mouth. They may be inserted into rectum, vagina or urethra.
These products are so formulated that after insertion, they will either melt or dissolve in
the cavity fluids to release the medicament. Suppositories vary in shapes, size and
weight. Generally suppositories weighing 1-2 g are prepared. The bases used for the
preparation of suppositories include cocoa butter, glycerol gelatin and soap glycerin.
Displacement value: since the volume of suppositories from a particular mould remains
same but its weigh varies due to the variation in densities of medicaments and the base
with which the mould was calibrated. To get a product of uniform and accurate weight,
allowance must be made for the change in densities of the mass due to added drugs. For
this purpose the displacement value of the medicament is taken into consideration.
Displacement value may be defined as the quantity of the drug which displaces one part
of medicament.
Rx
Boric acid 200 mg
Theobroma oil q.s.
Prepare 8 suppositories.
DV of boric acid = 1.5
Use 1 g mould
Rx
Prepare 4 suppositories; each contains 300mg bismuth subgallate and glycerol as a base.
DV of bismuth subgallate = 3 and use 1 g mould
If 12 cocoa butter suppositories containing 40% zinc oxide weigh 17.6 grams, what is the
displacement value of zinc oxide? Assume that the suppositories are made in a 1 g mold.
Given weight of 12 suppositories with zinc oxide = 17.6 g
Weight of zinc oxide in the suppositories = (40/100) × 17.6 = 7.04 g
Weight of cocoa butter in the suppositories = (60/100) × 17.6 = 10.56g
Theoretical weight of 12 suppositories without zinc oxide = 12 g
Cocoa butter displaced by 7.04 g of zinc oxide = 12 − 10.56 = 1.44
Displacement value of zinc oxide = (7.04/1.44) = (X/1); X = 4.89
General method for preparing suppository: Using 12 cavity molds, a quantity of vehicle
known to be insufficient is added to the correct amount of drug for 12 suppositories.
The mixture is poured into the mold, leaving one or two cavities unfilled; the excess is
scraped off after congealing and returned to the pouring dish; a little more pure vehicle
is added, melted together with the excess of drug-vehicle mixture, and poured into the
unfilled cavities. More pure vehicle is added in the same way until all 12 holes are
correctly filled. After removing the hardened suppositories from the molds, they are
again melted, mixed and poured. Since actually a slight excess is poured into each cavity
and some mass adheres to the pouring vessel, less than 12 suppositories are obtained
on the final pouring.