SUZLOff

Technical Documentation

TECHNICAL DATA

588-2.1 MW I ALL TURBINE TYPES

Project: Standard WTG

Document Number: WD00121
Document Class: 2 [3, 4 ~ Confidential]
Issue: 02 [01/06/2007]

Suzlon Wind kraft GmbH

Doberaner Str. 115 • +49 381 203578-0
18057 Rostock I Germany • +49381 203578-10
• [email protected]
• www.suzlon-wind.de
 Overview Technical Documentation

Overview Technical Documentation - Manuals

Technical Data Technical Safety

Description

:]F;c§ _ _ 'fi'::_ _

Transportation I Installation Commissioning

Storage

ili"c_'_ ;~;i' __

Operation I Maintenance / Appendix

Logbook Troubleshooting
- Spare Parts
Drawings

=_:_­
The Information contameo In this documentation is the property of Suzlon Wll1dkraft GmbH. This documentation and extracts thereof may
only be duplicated or forwarded to third parties follO\llllng explicit written approval by suzron Wlndkraft GmbH. We reserve the nght to make
changes and improvements to ttus documentation as well as the hardware and software features at any time and without cncr notification.
All product names used 1" ttus documentation are trademarks or otherwise protected by law, even If not scecncauv Indicated.

© 2007 by Suzlon Wlndkraft GmbH

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 Table of Contents

Table of Contents - Technical Data

1 Notes on Manuals 4

1.1 Scope 4

1.2 Copyright 4

2 Main Data 5

2.1 Operational Parameters '" 5

2.2 Illustration 6

3 Tower 7

4 Nacelle 8

4.1 Main Frame 8

4.2 Main Bearing 8

4.3 Main Bearing Housing 8

4.4 Gear Box 9

4.5 Oil Pump 9

4.6 Mechanical Brake 9

4.6.1 Hydraulic Power Unit for Mechanical Brake 9

4.7 Coupling 10

4.8 Yaw System 10

4.8.1 Bearing 10

4.8.2 Yaw Gear and Motors 10

4.9 Generator System 11

5 Rotor 12

5.1 Hub 12

5.2 Rotor Blades 13

5.3 RotorShaft 13

5.4 Pitch System 13

6 Wind Turbine Main Panel I CPU Panel 14

7 Electrical Grid Connection 15

7.1 Specified EXTERNAL transformer data (option 1) 16

7.2 Specified INTERNAL transformer data (option 2) 16

8 Power Factor Compensation 18

9 Climate and Site Conditions 19

9.1 Humidity conditions 20

9.2 Level of installation 20

10 Power Curve I Acoustic Emission 21

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 TECHNICAL DATA I 588-2.1 MW {ALL TLRBINETYPES
+i£L ::::3::;;:;;
Notes on Manuals

1 Notes on Manuals
This document shows the technical data of the wind turbine generator (WTG). The manual is
part of the system's Technical Documentation.
The Manual is meant for potential customers, project developers, bankers, authorities and
other parties to give an overview of the technical data of the WTG.
The text contains abbreviations. The abbreviated terms are written in full notation when they
are used first time in a chapter. The used abbreviation is written (in brackets) behind the full
notation term.
For example: Wind Turbine Generator (WTG).
Pages, tables and figures are numbered consecutively.
The text contains cross references intended to guide the reader to further or more detailed
information.
This documentation contains no safety instructions. Information about safety can be found in
separate "Safety Manuals" (WD00060 and WD00061).
As the Suzlon WTGs are continually improved and further developed, we reserve the right of
modifications.

1.1 Scope
This manual is valid for the 588-2.1 MW WTG in following variants:
50 Hz
60 Hz
Standard Temperatue Version (STY)
Low Temperature Version (LTV)
5uzlon Control System (SC5)

1.2 Copyright
The manufacturer has the copyright for these manual.
Reproduction, copying, propagation or any other use by or information of a third party of
these manual - whether in parts or as a whole - for competition purposes requires prior
written consent by the manufacturer.
All nghts reserved.
Adress of the manufacturer:
Suzlon Energy Ltd
5TH Floor
Godrej Millenium
9 Koregaon Park Rd.
Pune 411 001 INDIA

[email protected]

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 TECHNICAL DATA I 588-2.1 MW / ALL TURBINE TYPES

Main Data

2 Main Data

Nominal Power
Description

l 2.1 MW
All

Rotor diameter 88.0 m

Swept area 6,082 rna

Rotor height 79.0 m

Tower height 77.5 m

Foundation Level Project specific (see Figure 2-1 on page 6)

Hub height Project specific (Rotor height plus Foundation Level)

Rotational speed 15.0 to 17.6 rpm

2.1 Operational Parameters

F
Description

Cut in wind speed 4 mjs

All

High cut-out wind speed 25 mjs

Re-start wind speed 23 mjs

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 TECHNICAL DATA I 588-2.1 MW / ALL TUR8INETYPE5

Main Data

2.2 Illustration

~
.c
0> ~

'iii s:
:c 0>
'iii
:c
.0
~
:c

a;
i;
--'
c
o
'"cro
"0
~
o
U­

Figure 2-1: Suzlon WTG

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 TECHNICAL DATA I 588-2.1 MW / ALL TURBINE TYPE5

Tower

3 Tower

Description All

Material Welded steel plate

- Double anticorrosion paint inside

Corrosion protection
- Triple anticorrosion paint outside

Access Internal, safety harness, ladder, elevator optional

I

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 TECHNICAL DATA I 588-21 MW / All TURBINE TYPE5

Nacelle

4 Nacelle

4.1 Main Frame

----"-­ -­
Description STV LTV
I

Type description Cast frame

-­ -­

Material EN-GJS-400-18U-lT I EN-GJS-35D-22U-lT

Corrosion protection Anticorrosion paint

4.2 Main Bearing

Description All

Type description Spherical roller bearing

Number of 1
I

4.3 Main Bearing Housing

Description STV I
LTV

Type description Cast housing, flanged feet

Material EN-GJS-400-18U-lT EN-GJS-350-22U-lT

I

Number of 1

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 TECHNICAL DATA I 588-2. I MW / ALL TURBINETYPE5
Nacelle

4.4 Gear Box

I
Description 50 Hz I
60 Hz

Type description 1 planetary stage, 2 helical stages

Gear house material Cast

Ratio 1 : 98.8
I 1 : 118.1
Mechanical power 2.310 MW

Shaft seals Maintenance-free labvnnth

4.5 Oil Pump

~ .. _ - - - - - - - - ----,-----_.­
Description 50 Hz

Voltage (phase to phase) 3 x 690 V

4.6 Mechanical Brake

(for maintenance purposes only)

Description All

- Hydraulic disc brake, activated by hydraulic pressure

Type description
- Mechanical rotor lock, activated by hydraulic pressure

Brake disc Steel, mounted on high speed shaft

Number of callipers 1

4.6.1 Hydraulic Power Unit for Mechanical Brake

- --­
Description 50 Hz 60 Hz

Voltage (phase to phase) 3 x 690 V 3 x 600 V

Maximum operation pressure 8 MPa (according to 80 bar)

Oil capacity 0.0045 m 3 (according to 4.5 litre)

I

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 TECHNICAL DATA I 588-2.1 MW / ALL TURBINE TYPES

Nacelle

4.7 Coupling

E Description

Type desc~_ip_t_io_n ....L Flexible coupling

--'_-=-
All

4.8 Yaw System

4.8.1 Bearing

Description All

Type description Slide bearing with gear ring, automatic greasing system

4.8.2 Yaw Gear and Motors

Description 50 Hz 60 Hz
I I

Type description Electric motor with brake, gearbox and pinion

Number of units 3

Yaw speed 22.8°jmin 27.4 °jmln

Voltage (phase to phase) 3 x 690 V 3 x 600 V

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Nacelle

4.9 Generator System

Description 50 Hz 60 Hz

Single fed induction generator with slip rings, variable

Type description
rotor resistance via SUZLON-FLEXISUP System

Rated power 2.100 MW

Voltage stator (phase to phase) 690 V 600 V

Frequency 50 Hz 60 Hz

Number of poles 4
J

Synchronous speed 1,500 rpm 1,800 rpm

Speed at rated power rotor short-

1,511 rpm 1,812 rpm
circuited

Operation speed range with

1,489 to 1,511 rpm 1,800 to 2,100 rpm
SUZLON-FLEXISUP

Speed range for constant power

1,512 to 1,750 rpm 1,836 to 2,100 rpm
with SUZLON-FLEXISUP

Reference speed SUZLON­

1,545 rpm 1,860 rpm
FLEXISUP

Max. rotor slip 16.7%

Power factor (uncompensated) 0.92

Nominal current 1,895 A 2,190 A

Winding connection of stator Delta (6)

Winding connection of rotor Wye (Y)

Protection class (Generator) IP54

Protection class (Slip ring unit) IP23

Thermal classification Class H

SUZLON-FLEXISUP rated power 60 kW

SUZLON-FLEXISUP peak power 300 kW

I

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Rotor

5 Rotor

Description All
~ -

Number of blades 3

Rotor cone angle 5°

-
Rotor diameter 88.0 m

Swept area 6,082 rn?

-"

Rotor speed (at rated power) 15.47 rpm

Tip speed <at rated power) 71.0 m/s

Rotor shaft tilt 4°

Power regulation Pitch / SUZLON-FLEXISUP SYSTEM

Rotor orientation Upwind

5.1 Hub

Description STV I
LTV

Type description Cast spherical hub

Material EN-GJS-400-18U~LT I EN-GJS-350-22U-LT

Corrosion protection Anticorrosion paint

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Rotor

5.2 Rotor Blades

Description I
All

Type description AE43-V3-R07

Blade length 43.25 m

Material Fibre glass / Epoxy

Type of rotor air brake Pitch / FuJI blade

Blade profiles TU Delft family / NACA

5.3 Rotor Shaft

Description STV
I LTV

Type description Forged shaft and flange

Material 42CrMoS4 I 34CrNiM06

Corrosion protection Anticorrosion paint

I

5.4 Pitch System

Description All
I
Type description Electrical

1 electric motor with gearbox and electrical brake per

Drives
blade
.­

Backup system 1 battery set per blade

Pitch angle range 95°

.­

Pitch speed 0.1 to 10.0 0/5

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6 Wind Turbine Main Panel/CPU Panel

Description 50 Hz 60 Hz

Voltage (phase to phase) 3 x 690 V 3 x 600 V

Frequency SO Hz 60 Hz

Cut-in system sort-starters using thyristors

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7 Electrical Grid Connection

C Description

Maximum voltage increasing

50 Hz 60 Hz

+10%
continuously

Maximum voltage decreasing

-10%
continuously

Continuous frequency variations -6% to +5%

Maximum asymmetric current of

5%
nominal current

Maximum asymmetric voltage

2%
(phase to ground) for 60 s

Maximum short circuit current

27 kA at 690 V 27 kA at 600 V
(phase to phase)

Turbine will shut down immediately when parameters above are exceeded

SWitch off time due to main switch

100 ms
delay

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7.1 Specified EXTERNAL transformer data (option 1)

I
Description 50 Hz I
60 Hz

Type Oil Hermetic Transformer

Cooling ONAN

Connection Delta / Star (ll / Y)

Vector group Dyn5/ Dynll (dependent on grid)

Nominal apparent power 2,500 kVA

Nominal winding ratio (XX) kV / 0.69 kV ~X) kV / 0.6 kV

(voltage level of primary side is project specific)

Tapping At HV ±5% in 2.5% steps

,­
Reactance 6%

Losses at no load About 2,500 W

Losses at full load 26,500 W

7.2 Specified INTERNAL transformer data (option 2)

Description 50 Hz 60 Hz
I
Type BIO-SLIM Transformer

Cooling KNAN
I

Connection Delta / Star (ll / Y)

Vector group Dyn5/ Dynll

(dependent on grid)

Nominal apparent power 2,500 kVA

Nominal Winding ratio (XX) kV / 0.69 kV I (XX) kV / 0.6 kV

(voltage level of primary side is project specific)

I Tapping At HV ±5% in 2.5% steps

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 Description 50 Hz I 60 Hz

Reactance 6%

Losses at no load
About 2,400 W
f-----­
Losses at full load at 75 0 19,600 W

Losses at full load at 120 0 22,000 W

MV switchqear appending to Appending to internal transformer only

INTERNAL Transformer

Type SF6-switchgear

Max. service voltage

12 kV / 24 kV / 36 kV (dependent on grid)

Rated current bus bars 1,250 A

Rated current feeder 630 A / 1,250 A

Rated short time current 16 kAt 20 kA

Rated short circuit duration 3s

Rated making current 40 kAt 50 kA

Rated lightning impulse withstand 75 kA / 125 kA / 170 kA

voltage
f-----­
Rated power frequency withstand 28 kA / 50 kA / 70 kA
voltage

--
Rated frequency
50 Hz /60 Hz

Degree of protection of primary IP 65

section

Degree of protection of secondary

IP 40
section

Rated SF6 pressure abs.

136 kPa

Service SF6 pressure abs. 120 kPa

Feeder 1 / 2/(3)
Load break switch panel 630 A / earth switch
Capacity Voltage Indicators

Feeder 4 Circuit breaker 630 A / earth switch

Protection Equipment Transformer
Capacity Voltage Indicators
I I

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8 Power Factor Compensation

Description 50 Hz 60 Hz

Type Switched capacitor banks

Voltage ] x 690 V ] x 600 V

Capacity 14 x 7S kvar 14 x 68.1 kvar

Power factor Adjustable via software, default value > 0.99

0.92 lagging to 0.997 0.92 lagging to 0.9995

Range
leading leading

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'~::~i'1':'~"J::>I~~"
Climate and Site Conditions

9 Climate and Site Conditions

---------------=r-------,
I
------------
Description ~- - - -STV
---- -----------
LTV

Regarding structural design: Wind Class IIa, according to GL Wind Guidelines 1.0, Edition I
2003, supplemented by GL Wind Guidelines 1.1, Edition 2004

Life expectancy of design --~o years -­

Temperature range - operation I -10 -c to +40 O( -30°C to +40 O(

Temperature range - structure .[;9

1 m/s-----------.--------­
-20 O( to +50 O( -40 O( to +50 O(

~_actor
I Form factor, C
------------
ho
~nualavera~Windsp~~8.5~--------------~

Vertical wind shear exponent 0.2

I I

Extreme wind speed

I 42.5 rn/s ~
Survival wind speed
--
59.5 m/s
f---------------- ---~
Automatic stop limit 25 rn/s

Characteristic turbulence intensity

18.0%
ace. to IEC 61400-1 (15 m/s)
--

l
Air density 1.225 kg/m 3

lee/snow on blades (for Yes

calculation of structural design)

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 TECHNICAL DATA I 588-2.1 MW / ALL TUR81NE 1YPE5

Climate and Site Conditions

9.1 Humidity conditions

Description All
----------
Allowable relative ambient
30 to 99%
humidity
L-L- -+_
Allowable relative humidity during

operation outside cabinet inside

30 to 99% (no precipitation)
iturbine ~f-------------------------I
Allowable relative humidity during
operation Inside cabinet
j
20 to 80% (no precipitation)
I
L- _

9.2 Level of installation

~
I
Description I ---~----------
MaXimum height of installation~ 1000 m over sea level
All

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10 Power Curve / Acoustic Emission

I
Description All

Guaranteed Power, CD and Ct

See separate documentation WD9000S-02-00
Curves

Sound Power Level See separate documentation WD90012-02-00

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