Green Business Management
Green Business Management
Green Business Management
Corporate
Green Sustainable Triple Bottom
Social
Business Business Line
Responsability
Green Business: - Green Business is an enterprise that has minimal
negative impact on the global or local environment, community, society,
or economy a business that strives to meet the triple bottom line. Often,
businesses have progressive environmental and human rights policies.
Iron Making:- Iron making through BF & DRI route using virgin
iron ore lumps and fines mined through environment friendly
processes.
Steel Making:- State-of-the-art steel making technology using
Blast Furnace(BF) + Direct-Reduced Iron(DRI) - Electric Arc
Furnace(EAF) - Ladle Refining Furnace(LRF) - Continuous
Casting Machine route producing clean steel billet, with very low
levels of sculpture and phosphorous (less than 0.035%) and very
low levels of inclusin and tramp elements.
GREEN STEEL
Environment management has been a priority area for JSPL. We have
been treading the difficult path of maintain our profitability without
compromising on our efforts to reduce environmental impact. Through
our innovations we have proved that environmental conservation and
profitability is not an oxymoron if we apply innovation. The case study
presented below proves the same.
Background
Direct-reduced iron (DRI), more commonly known as sponge iron, is
produced from direct reduction of iron (in the form of lump, pellets or
fines) by reducing gases produced from natural gas or coal. This
reduction takes place at the temperature range 800- 1050 C when
reducing gases (primarily Hydrogen and Carbon-monoxide) react with
the iron oxides to produce iron. The degree of metallization, defined as
the extent of conversion of iron oxide into metallic iron, is 92-96% in a
typical DRI process. This high percentage of metallization makes DRI a
highly suitable input for steel making. The specific investment and
operating costs of DRI plants are low compared to integrated steel plants
and are more suitable for many developing countries where supplies of
coking coal are limited. This holds true for India where most of the
coking coal has to be imported.
Challenge
Natural Gas based DRI is highly efficient techniques of manufacturing
sponge iron that has lower environmental impact. However, the
challenge in this manufacturing technique is the availability of natural
gas. At JSPL’s Angul site, the DRI-BF- Electric Arc Furnace route has
been adopted for manufacturing steel. To overcome the challenge of
non-availability of natural gas Coal to gas plant was set up. It uses high
ash coal, available in the vicinity of the site, and converts it into
Synthetic Gas or SynGas. It is the first plant of its kind in India and only
the 2nd in the world.
Our Solution
At Angul, the Syngas, produced through the gasification process,
contains methane, carbon monoxide, carbon dioxide, hydrogen and
water vapour from coal, water and air. This process has lower impact on
environment as compared to coal combustion process. During the
gasification process, the carbon-dioxide emitted in the process is entirely
absorbed back into the process and the hydrogen sulphide produced is
entirely used for sulphur production.
Capital expenditure of setting up of the Syngas plant was high and had a
gestation period of three years. However, this high investment is offset
by the improved energy efficiency of the system, as compared to the
conventional model of producing steel, and reduced environment impact
in the long run. Another added advantage which we able to explore was
the utilization of waste. All seven by-products of the Syngas plant are
recycled through internal use or sold to external parties. This ensures
health and safety of employees as well as local communities and
environmental protection.