MAN FFR Onboard Computer Fault Codes List
MAN FFR Onboard Computer Fault Codes List
MAN FFR Onboard Computer Fault Codes List
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Code (SPN) Description The reason, check and reaction of the system.
32 The state of the divider. Priority 3. Indication only when the car is stationary, only indication of the
fault, the indication of actions for the error is not required. On Still Car
Lights the alarm lamp STOP Yellow. The state of the divider could not be
determined for the specified measurement time. Check the circuit, the pins
in the connectors and the accuracy of the speed sensor readings at the input
of the gearbox (in 368). Check the accuracy of the rotation signal using the
PC. Check resistance: from side FFR Between Contacts Х3/12 (+) and х1/3 (-)
resistance should correspond to approximately 1.78 Kom, on the part of the
sensor resistance should correspond to approximately 1.05 Kom. Check the
voltage between the unit pins FFR Х3/12 (+) and х1/3 (-), the voltage should
equal approximately 1 v. At idle. WhenTagging: see SPN 770 and 771.
161 Rotational speed at the Priority 3. Indication only when the car is stationary, only indication of the
input of the gearbox. fault, the indication of actions for the error is not required. On a stationary
car the warning lamp is illuminated STOP Yellow. Incorrect signal from the
speed sensor at the input of the gearbox (in 368) the status "Signal
unavailable" is set, it is impossible to determine the state of the divider, the
function "Comfort-ShiftLocked. Check the circuit, the pins in the connectors
and the accuracy of the speed sensor readings at the input of the gearbox (in
368). Check the accuracy of the rotation signal using the PC. Check
resistance: from side FFR Between Contacts Х3/12 (+) and х1/3 (-) resistance
should correspond to approximately 1.78 Kom, on the part of the sensor
resistance should correspond to approximately 1.05 Kom. Check the voltage
between the unit pins FFR Х3/12 (+) and х1/3 (-), the voltage should equal
approximately 1 v. At idle.
168 Battery voltage Priority 3. Indication only when the car is stationary, only indication of the
fault, the indication of actions for the error is not required. On a stationary
car the warning lamp is illuminated STOP Yellow. The operating voltage is
more than 32 v. Check the accuracy of the signal using a PC, check wiring,
pins in connectors, generator and batteries. Check the voltage on the contact
unit FFR Х1/2, X1/1 (+), х1/3 (-), the voltage must be
Between 20 and 28 v. If the voltage measured on the connectors is
Block FFR Normal, replace the unit FFR.
Priority 3. Indication only when the car is stationary, only indication of the
fault, the indication of actions for the error is not required. On a stationary
battery power supply car the warning lamp is illuminated STOP Yellow. The operating voltage is less
168 voltage. than 16 v. Check the accuracy of the signal using a PC, check wiring, pins in
connectors, generator and batteries. Check the voltage on the contact unit
FFR Х1/2, Х1/1 (+), х1/3 (-), the voltage should be within the limits between
20 and 28 v. If the voltage measured on the connectors of the Unit FFR
Normal, replace the unit FFR.
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Priority 5: Indication during stop and during vehicle movement. Signal Lamp
STOP is lit in yellow and during movement and during stop or parking. The
wiring of the data line from the touch control switch to the retarderer is
faulty. The switch stops functioning. The included brake retardeactivates by
pressing the accelerator pedal. Check the accuracy of the signal using the PC,
check the wiring, pins in the connectors, touch the brake-retarderer. Check
the resistance of the data transmission line from the touch switch, between
the unit pins FFR Х2/10 (+) and х1/3 (-) on the side of the block FFR Approx.
Auxiliary device for the 1.5 PTO, on the car side approximately 1.6 pto. Check the wire resistance of
572 activation of the retarder the touch switch of the retarder, between the pins of the unit FFR X2/6 (+)
brake. and x 1/3 (-) on the side of the block FFR Approximately 1.7 IOM, on the side
of the car approximately 1.2 IOM. Check the voltage of the data transmission
line from the touch switch, between the unit pins FFR X2/10 (+) and х1/3 (-),
jumper (test block) Closed: approx. 14.2 v., jumper (test block) Open: On the
side of the unit FFR Approx. 23.5 in, on the side of the car approx. 14 v. Check
the voltage of the timing wire of the retarder touch switch, between the unit
pins FFR Х2/6 (+) and x 1/3 (-) jumper (test block) Closed: approx. 12.3 v.,
jumper (test block) Open: On the side of the unit FFR Approximately 13.5 v.,
on the side of the car approximately 22.5 v.
Priority 2: A malfunction that requires removal from the service center. Signal
Lamp STOP Lights up permanently in red. Missing or incorrect signal PWM1
Accelerator pedal (a 410). To identify the position of the accelerator pedal, a
signal is PWM2. Engine speed and torque are limited (1800 RPM and 80%
limit). Check the accuracy of the signal PWM1 with PC, check wiring, pins in
connectors. Perform measurement using a portable oscilloscope Fluke
Accelerator pedal, Signal ScopeMeter 123 or similar device (frequency 200 Hz). Check the voltage on
697 PWM1 (signal pulse the unit FFR Between pins х2/11 (+) and х1/3 (-): The jumper (Test block) is
modulation). closed, the signal Low: (The accelerator pedal is fully pressed) approx. 8 v.,
the Signal HIGH: approx. 20 v.; Jumper (test block) Open: On the side of the
unit FFR Approx. 25.4 v., on the side of the car approx. 0.5 v. If the problem is
not found, try recalibrating the accelerator pedal.
If the voltage drop when the ignition is on, the PWM1 (а410/pin5) and power
supply on PWM2 (а410/pin6) is more than 100 MS, the fault code is
registered.
Priority 2: A malfunction that requires removal from the service center. Signal
Lamp STOP Lights up permanently in red. Missing or incorrect signal PWM2
Accelerator pedals (a 410). To identify the position of the accelerator pedal, a
signal is PWM1. Engine speed and torque are limited (1800 RPM and 80%
limit). Check the accuracy of the signal PWM2 using PC, check wiring, pins in
connectors. Perform measurement using a portable oscilloscope Fluke
Accelerator pedal, Signal ScopeMeter 123 or similar device (frequency 200 Hz). Check the voltage on
698 PWM2 (signal pulse the unit FFR Between pins х2/18 (+) and х1/3 (-): The jumper (Test block) is
modulation). closed, the signal Low: approx. 8 v., Signal HIGH (Accelerator pedal is fully
pressed): approx. 20 v.; Jumper (test block) Open: On the side of the unit FFR
Approx. 25.5 v., from the car side approx. 0 v. If the problem is not found, try
recalibrating the accelerator pedal.
If the voltage drop when the ignition is on, the PWM1 (а410/pin5) and power
supply on PWM2 (а410/pin6) is more than 100 MS, the fault code is
registered.
Priority 5: Indication during stop and during vehicle movement. Signal Lamp
STOP is lit in yellow and during movement and during stop or parking.
Malfunction in electromagnetic valve wiring detected SPLIT-HIGH (Y307). The
malfunction is recorded in the fault recorder in case the malfunction is
recorded during three cycles of measurement (500 ms). The divider valve
770 Раздельный H. stops being controlled.
Using a PC, you can test the elements "SPLIT-HIGHandSPLIT- LOW". Check
resistance between pins х3/13 (+) and х4/6 (-): On the side of the block FFR
Approximately 6 Kom, on the car side approximately 83.3 ohm. Check
resistance between pins х3/13 (+) and х1/3 (-): On the side of the block FFR
approx. 4.3 com, on the side of the car
---. Check the voltage between the unit pins FFR {3/13 (+) and х4/6 (-): At an
activated electromagnetic valve approximately 27.6 v. At the deactivated
valve approximately 0 v.
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771 Раздельный. Priority 5: Indication during stop and during vehicle movement. Signal Lamp
STOP is lit in yellow and during movement and during stop or parking.
Malfunction in electromagnetic valve wiring detected SPLIT-LOW (Y307). The
malfunction is recorded in
Priority 3. Indication only when the car is stationary, only indication of the
fault, the indication of actions for the error is not required. On a stationary
car the warning lamp is illuminated STOP Yellow. Signal PWM1 Accelerator
pedal (a 410) is not set or configured. A malfunction occurs when the idle
value is greater than 10% or less than 30%, and the full load point value is
Calibration value, greater than 90% or less than 40%. The engine speed limit and torque limit
3020 accelerator pedal, PWM1. are activated. The accelerator pedal value is calculated by the signal PWM2.
Check the accuracy of the signal (pedal module PWM1) using the PC,
calibrate the accelerator pedal. The pedal is calibrated using a PC. To
calibrate, press the accelerator pedal to the end (the "boil down" mode must
be activated), hold the pedal in the pressed position for about 3 seconds,
then the pedal should be released, repeat these steps 2-3 times. When
installing a new accelerator pedal, calibration is always required.
Priority 3. Indication only when the car is stationary, only indication of the
fault, the indication of actions for the error is not required. On a stationary
car the warning lamp is illuminated STOP Yellow. Signal PWM2 Accelerator
pedals (a 410) are not set or configured. A malfunction occurs when the idle
value is less than 10% or greater than 30%, and the full load point value is
Calibration value, greater than 90% or less than 40%. This activates the engine speed limit and
3021 accelerator pedal, PWM2. torque limit. The accelerator pedal value is calculated by the signal PWM1.
Check the accuracy of the signal (pedal module PWM2) using the PC,
calibrate the accelerator pedal. The pedal is calibrated using a PC. To
calibrate, press the accelerator pedal to the end (the "boil down" mode must
be activated), hold the pedal in the pressed position for about 3 seconds,
then the pedal should be released, repeat these steps 2-3 times. When
installing a new accelerator pedal, calibration is always required.
3197 Data bus CAN: Message AS- Priority 3. Indication only when the car is stationary, only indication of the
Tronic ETC1, byte 1. fault, the indication of actions for the error is not required. On a stationary
car the warning lamp is illuminated STOP Yellow.
Incorrect signal values "shift process"or signal"driveline engaged"Control unit
AS-Tronic (and 330). The incoming signal is identified as invalid. Check the
fault recorder of the gearbox control unit AS-Tronic (a 330) and eliminate the
causes of malfunctions, check wiring, pins in connectors. Check Data channel
resistance CAN TransmissionT-CAN): On the contacts of the control unit AS-
Tronic А12 (-) and а8 (+) approx. 60 ohm. Check Data channel resistance CAN
TransmissionT-CAN) on the contacts of the Unit FFR Х1/15 (-) IH1/14 (+)
approx. 120 ohm. At the resistance 0 Ohm can-High closure on Can-Low.
Priority 5: Indication during stop and during vehicle movement. Signal Lamp
STOP is lit in yellow and during movement and during stop or parking. The
input value is not accurate when both input signals are Comfort Shift
Gearbox Control switch (S477) have the same level longer than 100 Ms. or
after enabling the request remains unfulfilled for longer than 2 S. function
Comfort Shift Blocked. Using the PC, check the accuracy of the signal "switch
Comfort Shift"and" switch Comfort Shift In the opposite position. " Check
3250 Comfort Shift Inputs (CS1 Resistance: request Comfort Shift 1, Block FFR Between pins х2/12 (+) and
and CS2). х1/3 (-) on the side of the block FFR Approximately 4.6 com. Check
Resistance: request Comfort Shift 2, Block FFR Between pins х2/3 (+) and
х1/3 (-) on the side of the block FFR Approximately 4.6 com. Check Voltage:
Request Comfort Shift 1, Block FFR Between pins х2/12 (+) and х1/3 (-): The
switch is open 0 V, the switch is closed UCL. 15 (equal to the voltage on the
terminal 15 of the ignition lock when ignition is on). Check Voltage: Request
Comfort Shift 2, Block FFR Between pins х2/3 (+) and х1/3 (-): The switch is
open 0 V, the switch is closed UCL. 15 (equal to the voltage on the terminal
15 of the ignition lock when ignition is on).
Priority 5: Indication during stop and during vehicle movement. Signal Lamp
STOP is lit in yellow and during movement and during stop or parking. Switch
Switch FGR(Speed control malfunction FGR/FGB. System FGR Deactivated. Check with the PC the
3251 System)/FGB(Speed limit). accuracy of the signal "switch FGR PpcTempomat) ", check the wiring and
pins in the connectors, check the switch FGR/FGB (S284). Check Resistance:
The switch is open, between the unit pins FFR Х2/16 (+) and х1/3 (-), block
FFR Disconnected, approximately 4.6 com. Check voltage: The switch is open,
between the unit pins FFR Х2/16 (+) and х1/3 (-), block FFR Disconnected 0 v.
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Priority 3. Indication only when the car is stationary, only indication of the
fault, the indication of actions for the error is not required. On a stationary
car the warning lamp is illuminated STOP Yellow. Signal about starting the
engine from the ignition lock (Q101) is considered incorrect when the ignition
is triggered, the engine start signal is fed. After the next procedure, the start
3269 Signal accuracy from the is possible if a positive signal is detected during the engine start-up process.
terminal 50 ignition lock Using the PC, check the accuracy of the signal "terminal 50", "External engine
(engine start). stop Request", "External engine start request", check wiring, pins in
connectors, ignition lock (Q101), an external device for starting and stopping
the engine.
Check the resistance between the pins of the Unit connector FFR Х3/7 (+)
and х1/3 (-) on the side FFR Approximately 4.6 com. Check the voltage
between
Contacts Х3/7 (+) and х1/3 (-): The switch is open 0 v., the switch is closed
from 16 to 32 V (UBattery voltage).
Priority 1: Engine shutdown is required. Signal Lamp STOP Flashing red along
with the symbol STOP. If the driver detects a malfunction, the unit FFR (a
403) must be replaced. If the malfunction appears after the programming
process (e.g. key, clutch or accelerator pedal) or after replacing the unit FFR,
3311 Control Unit (calibration you must change the settings again. If the unit FFR is replaced due to this
amount EEPROM). malfunction, you need to do the following: Before connecting the PC, remove
the faulty unit FFR, after connecting the PC using the menu item "from the
service computer through the network connection in the enterprise" prepare
the data required to replace the unit FFR, do not under any circumstances
read data from a faulty unit FFR, it is possible to transfer the fault code 3311
to a new unit.
3449 Back pressure exhaust gas. Priority 2: A malfunction that requires removal from the service center. Signal
Lamp STOP Lights up permanently in red. The malfunction is recorded if the
exhaust gas back pressure exceeds the threshold value during the specified
time and the motor brake is not active. Module Evb (Engine brake Valve
Y355) is deactivated. With the help of the PC check the accuracy of the signal
"back pressure exhaust gas", check the wiring, pins in connectors, module
Evb. Check Resistance: Power 5 v., block FFR Between pins х2/5 (+) and х1/3
(-) on the side of the block FFR Approximately 100 Kom, on the side of the car
approximately 3.7 kom. Check resistance: signal back pressure exhaust gas,
block FFR Between pins Х3/4 (+) and х1/3 (-) on the side of the block FFR
Approximately 100 Kom, on the side of the car approximately 12.2 kom.
Check resistance: Mass, block FFR Between pins Х3/5 (+) and х1/3 (-) on the
side of the block FFR Approximately 1.9 kom, on the side of the car
approximately 54 Kom.
Check Resistance: Motor Brake, block FFR Between pins Х4/14 (+) and х1/3 (-
) on the side of the block FFR Approx. 8.82 ohm, on the car side
approximately 22 ohms. Check Voltage: Power supply 5 v., Unit FFR Between
pins х2/5 (+) and x 1/3 (-) approx. 5 v. Check the voltage: signal back pressure
exhaust gas, block FFR Between pins Х3/4 (+) and х1/3 (-) approximately 560
mv. Check voltage: Mass, block FFR Between pins Х3/5 (+) and х1/3 (-) 0v.
Check voltage: Motor Brake, block FRR Between pins Х4/14 (+) and х1/3 (-)
module Evb Activated---, module Evb Not activated 0 v. Check Voltage: Unit
FFR Between pins х4/1 (+) and х3/5 (-) The electromagnetic valve is activated
approximately 27.6 in, at simple signal HIGH Every 6
seconds, the solenoid valve is deactivated by 0 v.
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Priority 2: A malfunction that requires removal from the service center. Signal
Lamp STOP Lights up permanently in red. The malfunction is recorded if the
exhaust gas back pressure exceeds the threshold value during the specified
time and the motor brake is not active. Module Evb (Engine brake Valve
Y355) is deactivated. With the help of the PC check the accuracy of the signal
"back pressure exhaust gas", check the wiring, pins in connectors, module
Evb. Check Resistance: Power 5 v., block FFR Between pins х2/5 (+) and х1/3
(-) on the side of the block FFR Approximately 100 Kom, on the side of the car
approximately 3.7 kom. Check resistance: signal back pressure exhaust gas,
block FFR Between pins Х3/4 (+) and х1/3 (-) on the side of the block FFR
Back pressure exhaust gas. Approximately 100 Kom, on the side of the car approximately 12.2 kom.
3450 Check resistance: Mass, block FFR Between pins Х3/5 (+) and х1/3 (-) on the
side of the block FFR Approximately 1.9 kom, on the side of the car
approximately 54 Kom.
Check Resistance: Motor Brake, block FFR Between pins Х4/14 (+) and х1/3 (-
) on the side of the block FFR Approx. 8.82 ohm, on the car side
approximately 22 ohms. Check Voltage: Power supply 5 v., Unit FFR Between
pins х2/5 (+) and x 1/3 (-) approx. 5 v. Check the voltage: signal back pressure
exhaust gas, block FFR Between pins Х3/4 (+) and х1/3 (-) approximately 560
mv. Check voltage: Mass, block FFR Between pins Х3/5 (+) and х1/3 (-) 0v.
Check voltage: Motor Brake, block FRR Between pins Х4/14 (+) and х1/3 (-)
module Evb Activated---, module Evb Not activated 0 v. Check Voltage: Unit
FFR Between pins х4/1 (+) and х3/5 (-) The electromagnetic valve is activated
approximately 27.6 in, at simple signal HIGH Every 6 seconds, the solenoid
valve is deactivated 0 v.
Priority 5: Indication during stop and during vehicle movement. Signal Lamp
STOP is lit in yellow and during movement and during stop or parking.
functionComfort-ShiftLocked. Using the PC, check the accuracy of the signal
"switch Comfort-Shift"and" switch Comfort-Shift In reverse position ", check
wiring, pins in connectors, check switch control lever gearbox (S477). Check
"Comfort-Shift" is not Resistance: request Comfort-Shift 1, Block FFR-Between pins х2/12 (+) and
3451 functioning. х1/3 (-) on the side of the block FFR Approximately 4.6 com. Check
Resistance: request Comfort-Shift 2, Block FFR-Between Pins х2/3 (+) and
х1/3 (-) on the side of the block FFR Approximately 4.6 com. Check Voltage:
Request Comfort-Shift 1, Block FFR-Between pins х2/12 (+) and х1/3 (-) The
switch is opened 0v., the switch is closed UCl15 (voltage from the ignition
lock). Check Voltage: Request Comfort-Shift 2, Block FFR-Between Pins х2/3
(+) and х1/3 (-) The switch is opened 0v., the switch is closed UCl15 (voltage
from the ignition lock).
Priority 5: Indication during stop and during vehicle movement. Signal Lamp
3452 Squeeze the clutch. STOP is lit in yellow and during movement and during stop or parking. The
clutch is not pressed properly or the switch "Comfort-Shift". It is necessary to
keep the clutch pressed until the switching procedure is over.
Priority 5: Indication during stop and during vehicle movement. Signal Lamp
STOP is lit in yellow and during movement and during stop or parking. Block
3510 Clutch overload. FFR Registered the clutch slip.
The torque decreases by 80%. After the specified time required to cool the
clutch, the maximum torque is deblocked.
Priority 5: Indication during stop and during vehicle movement. Signal Lamp
STOP is lit in yellow and during movement and during stop or parking. The
switch of the retarder/gearbox (a 942) does not answer the steering column.
Using the PC, check the signal accuracy from the switch (A942), check wiring,
3520 Timeout Lss1. pins in connectors, check the switch (a 942), check the fuse F583. Check the
resistance of the signal wire between the unit contact FFR X2/8 and Contact
2 of the switch on the steering column: approx. 0.2 ohm. Check the voltage
on the switch, the power supply of the tyre LIN Between pins 3 (+) and 1 (-)
UBaht. (Battery voltage).
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Priority 5: Indication during stop and during vehicle movement. Signal Lamp
STOP is lit in yellow and during movement and during stop or parking. No
response from multifunction steering wheel MFL (a943). Using the PC to
check the accuracy of signals from the multifunctional steering wheel MFL (a
3521 Timeout mfl1. 943) (Set-, Set+, Off, Memo, FGR/FGB), check wiring, pins in connectors,
check the steering wheel, check the fuse F583. Check the resistance of the
bus signal wire LIN Between contact Х2/8 of the Unit FFR and 3 Steering
wheel contact: approx. 0.2 ohm. Check bus power supply voltage LIN On
Contacts 1 (+) and 2 (-): UBaht. (Battery voltage). Only the right side of the
steering wheel can be checked using the PC.
Priority 5: Indication during stop and during vehicle movement. Signal Lamp
STOP is lit in yellow and during movement and during stop or parking. No
3522 Timeout inst1. response from the dashboard (a 407). Check wiring, pins in connectors, check
the dashboard (a 407). Check the resistance of the bus signal wire LIN
Between contact Х2/8 of the Unit FFR and contact Х1/15 of the instrument
panel: approx. 0.2 ohm.
3524 The right side of the MFL is Priority 5: Indication during stop and during vehicle movement. Signal Lamp
faulty. STOP is lit in yellow and during movement and during stop or parking. Right
side of steering wheel MFL Defective. This problem is detected MFL And on
THE Block FFR Message is transmitted MFL1.
With PC check the accuracy of signals from the multifunctional steering
wheel MFL (a 943) (Set-, Set+, Off, Memo, FGR/FGB), check wiring, pins in
connectors, check the steering wheel, check the fuse F583. Check the
resistance of the bus signal wire LIN Between contact Х2/8 of the Unit FFR
and 3 Steering wheel contact: approx. 0.2 ohm. Check bus power supply
voltage LIN On Contacts 1 (+) and 2 (-): UBaht. (Battery voltage). Only the
right side of the steering wheel can be checked using the PC.
Priority 5: Indication during stop and during vehicle movement. Signal Lamp
STOP is lit in yellow and during movement and during stop or parking.
Left/right side of steering wheel MFL Defective. This problem is detected MFL
And on THE Block FFR Message is transmitted MFL1. With the help of PC
3525 Left/Right side MFL Not check the accuracy of signals from the multifunctional steering wheel MFL (a
correct. 943) (Set-, Set+, Off, Memo, FGR/FGB), check wiring, pins in connectors,
check the steering wheel, check the fuse F583. Check the resistance of the
bus signal wire LIN Between contact Х2/8 of the Unit FFR and 3 Steering
wheel contact: approx. 0.2 ohm. Check bus power supply voltage LIN On
Contacts 1 (+) and 2 (-): UBaht. (Battery voltage). Only the right side of the
steering wheel can be checked using the PC.
Priority 5: Indication during stop and during vehicle movement. Signal Lamp
STOP is lit in yellow and during movement and during stop or parking. The
switch of the retarder/gearbox (a 942) is not faulty steering column. Using
the PC, check the signal accuracy from the switch (A942), check wiring, pins
3526 LSS malfunction. in connectors, check the switch (a 942), check the fuse F583. Check the
resistance of the signal wire between the unit contact FFR X2/8 and Contact
2 of the switch on the steering column: approx. 0.2 ohm. Check the voltage
on the switch, the power supply of the tyre LIN Between pins 3 (+) and 1 (-)
UBaht. (Battery voltage).
Priority 5: Indication during stop and during vehicle movement. Signal Lamp
STOP is lit in yellow and during movement and during stop or parking. The
fault is recorded when the bus wire is closing LIN On the mass or on the
voltage of the batteries.
The fault is recorded if the closure is logged for more than 10 seconds. Check
3527 LIN bus closure. bus signal Wire LIN On the subject of closures, check the pins in the
connectors. Check the resistance of the bus signal wire LIN Between contact
Х2/8 of the Unit FFR and contact 2 switches on the steering column of the
retarder/gearbox: approx. 0.2 ohm. Check the resistance of the bus signal
wire LIN Between contact Х2/8 of the Unit FFR and contact 3 Multifunction
steering wheel MFL: approx. 0.2 ohm. Check the resistance of the bus signal
wire LIN Between contact Х2/8 of the Unit FFR and contact Х1/15 of the
dashboard: approx. 0.2 v.