PM For Fly Ash Dry System

KSK Mahanadi Power Company Ltd.
KMPCL/MAINT/DFAES/01
6 X 600 MW Power Plant
Power from knowledge
SMP FOR DRY FLY ASH EVACUATION SYSTEM
Issue Issue Date: Revision: 1 Revision Date: File no: Page 1 of 114
No: 1
PREVENTIVE MAINTANENCE
FOR
DRY FLY ASH EVACUATION

SYSTEM
Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
No: 1
FLOWCHART OF SMP:
APPLY PTW
ISOLATION OF EQUIPMENT
ISSUING PTW
INSPECTION OF WORK
AREA/EQUIPMENT
CARRYING OUT WORK AS PER

CHECKLIST
EQUIPMENT BOX-UP AREA

HOUSEKEEPING
SURRENDER OF PTW AND TRIAL RUN
NORMALIZATION OF EQUIPMENT
CANCELLATION OF PTW

Name: Name: Name:
No: 1
PREVENTIVE MAINTENANCE
FOR
AHP HOPPER

Name: Name: Name:
No: 1
CHECK LIST:
ACTIVITY TO BE DONE:-
1. Inspection of Oil Condition &
Level.
2. 'V'-Belt Tension/Condition
Inspection.
3. Inspection/Cleaning of Air
Breather Plug.
4. Inspection/Cleaning of Drain
Plug.
5. Inspection of Pulley.

Name: Name: Name:
No: 1
6. Checking/Cleaning of Suction
Filter.
7. Checking of Fasteners/Mounting
tightness etc.
8. Checking of NRV.
9. Cleaning & Greasing of Safety
Valve.
10. Clearance Checking of Lobe.
11. Inspection of Oil Seal.
12. Observation

Name: Name: Name:
No: 1
FOR
ESP HOPPER

Name: Name: Name:
No: 1
CHECK LIST:
1. Inspection of Branch Isolation Valve.
2. Inspection of Manual Isolation Valve.
3. Inspection of Swing Disc Valve.
4. Fasteners/Mounting Bolt tightness
Checking.
5. Inspection of Fluidizing Tiles/Pad.
6. Inspection of Fluidizing Valves.
7. Inspection of moisture content in
fluidizing line.

Name: Name: Name:
No: 1
8. Inspection of Vacuum Air Intake.

9. Observation.

Name: Name: Name:
No: 1
FOR
BUFFER HOPPER

Name: Name: Name:
No: 1
CHECK LIST:
1. Bags Inspection & Cleaning.
2. Inspection of Moisture content in
Purging Air.
3. Purging Header Inspection.
4. Fasteners/Mounting tightness
Checking.
5. Cage Inspection.
6. Inspection of Air Manifold
Diaphragm & Clamp Tightening.

Name: Name: Name:
No: 1
7. Inspection of Cage Locking

Arrangement.
8. Vent Fan Inspection.
9. Observation.

Name: Name: Name:
No: 1
FOR
Transport Air Compressor
(TAC)

Name: Name: Name:
No: 1
CHECK LIST:
1. Oil Level Inspection.

2. Water Line Flow and Pressure
Inspection.
3. Air Filter Cleaning.
4. Air Outlet Valve inspection.
5. Water inlet & Outlet valve
inspection.
6. TAD after cooler inspection.
7. Observation.
Name: Name: Name:
No: 1
FOR
SILO VENT FILTER

Name: Name: Name:
No: 1
CHECK LIST:
1. Bags Inspection & Cleaning.
2. Inspection of Moisture content in
Purging Air.
3. Purging Header Inspection.
Checking.
5. Cage Inspection.

Name: Name: Name:
No: 1
6. Inspection of Air Manifold

Diaphragm & Clamp Tighten.
7. Inspection of Cage Locking
Arrangement.
8. Observation

Name: Name: Name:
No: 1
FOR
ROTARY FEEDER

Name: Name: Name:
No: 1
CHECK LIST:
1. Bearing Inspection.
2. Bearing Greasing.
3. Gear Box Inspection/Bearing
inspection.
4. Gear-Box Greasing
5. Rotor Clearance inspection.
6. Rotor Fin Inspection.
7. Observation

Name: Name: Name:
No: 1
FOR
DRY ASH UNLOADER

Name: Name: Name:
No: 1
CHECK LIST:
1. Bearing Inspection.
3. Gear Box Inspection/Bearing
inspection.
4. Gear-Box Greasing.
5. Rotor Clearance Inspection/Setting.
6. Vent Filter Bag Inspection &
Cleaning.

Name: Name: Name:
No: 1
7. Rotor Fin Inspection.

8. Dome valve inspection.
9. Chute assembly inspection.
10. Wire Rope inspection.
11. Observation.

Name: Name: Name:
No: 1
FOR
SCREW CONVEYOR

Name: Name: Name:
No: 1
CHECK LIST:
1. Checking of Screw.
2. Inspection of Coupling.
4. Speed Reducer Oil Inspection.
5. Inspection of Seal Ring.
Checking.
7. Observation

Name: Name: Name:
No: 1
FOR
PADDLE MIXER

Name: Name: Name:
No: 1
KSK Mahanadi Power Company Ltd. KMPCL/MAINT/FBFAS/01

Power from knowledge SMP FOR FLUIDIZING BLOWER OF FLY ASH S
ILO
Issue No: 1 Issue Date: Revision: 1 Revision Date: File no: Page 25 of 27
CHECK LIST:
1. Checking of Oil Level of Reducer.

2. Oil Quality Inspection of Reducer.
3. Checking of Water Flow.
4. Chain Inspection.

Name: Name: Name:
No: 1
5. Gland adjustment and

setting/Replacement.
6. Inspection of Nozzles for any kind
of Blockage.
7. Inspection for any Kind of Ash
Leakage.
8. Inspection of any kind of scrap or
Ash accumulation.
9. Inspection of Blade Fasteners/
Mounting for tightness.
10. Greasing Of Bearings.

Name: Name: Name:
No: 1
11. Inspection Blade for Weariness.

12. Inspection of Shaft Flange Joint.
13. Inspection of End Shaft.
14. Inspection of Blade Holder Shaft.
15. Observation

Name: Name: Name:
No: 1
FOR
SILO FLUIDIZING BLOWER

Name: Name: Name:
No: 1
CHECK LIST:
1. Inspection of Oil Condition &

Level.
2. 'V'-Belt Tension/Condition
Inspection.
3. Inspection/Cleaning of Air
Breather Plug.
4. Inspection/Cleaning of Drain Plug.
5. Inspection of Pulley.

Name: Name: Name:
No: 1
6. Checking/Cleaning of Suction
Filter.
7. Checking of Fasteners/Mounting
tightness etc.
8. Checking of NRV.
9. Cleaning & Greasing of Safety
Valve.
10. Clearance Checking of Lobe.
11. Inspection of Oil Seal.
12. Observation.

Name: Name: Name:
No: 1

Name: Name: Name:

PM For Fly Ash Dry System

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KSK Mahanadi Power Company Ltd.

DRY FLY ASH EVACUATION

Prepared by: Reviewed by: Approved by:

CARRYING OUT WORK AS PER

EQUIPMENT BOX-UP AREA

SURRENDER OF PTW AND TRIAL RUN

Prepared by: Reviewed by: Approved by:

Prepared by: Reviewed by: Approved by:

Prepared by: Reviewed by: Approved by:

Prepared by: Reviewed by: Approved by:

Prepared by: Reviewed by: Approved by:

Prepared by: Reviewed by: Approved by:

8. Inspection of Vacuum Air Intake.

Prepared by: Reviewed by: Approved by:

Prepared by: Reviewed by: Approved by:

Prepared by: Reviewed by: Approved by:

7. Inspection of Cage Locking

Prepared by: Reviewed by: Approved by:

Prepared by: Reviewed by: Approved by:

1. Oil Level Inspection.

Prepared by: Reviewed by: Approved by:

Prepared by: Reviewed by: Approved by:

6. Inspection of Air Manifold

Prepared by: Reviewed by: Approved by:

Prepared by: Reviewed by: Approved by:

Prepared by: Reviewed by: Approved by:

Prepared by: Reviewed by: Approved by:

Prepared by: Reviewed by: Approved by:

7. Rotor Fin Inspection.

Prepared by: Reviewed by: Approved by:

Prepared by: Reviewed by: Approved by:

Prepared by: Reviewed by: Approved by:

Prepared by: Reviewed by: Approved by:

KSK Mahanadi Power Company Ltd. KMPCL/MAINT/FBFAS/01

6 X 600 MW Power Plant

1. Checking of Oil Level of Reducer.

Prepared by: Reviewed by: Approved by:

5. Gland adjustment and

Prepared by: Reviewed by: Approved by:

11. Inspection Blade for Weariness.

Prepared by: Reviewed by: Approved by:

SILO FLUIDIZING BLOWER

Prepared by: Reviewed by: Approved by:

1. Inspection of Oil Condition &

Prepared by: Reviewed by: Approved by:

Prepared by: Reviewed by: Approved by:

Prepared by: Reviewed by: Approved by:

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