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User’s Manual
ACS550-01 Drives (0.75…160 kW)
ACS550-U1 Drives (1…200 hp)
List of related manuals
GENERAL MANUALS RPBA-01 PROFIBUS DP Adapter User's Manual
3AFE64504215 (English)
ACS550-01/U1 User's Manual (0.75…160 kW) / SREA-01 Ethernet Adapter User's Manual
3AUA0000042896 (English)
(1…200 hp)
3AFE64804588 (3AUA0000001418) (English) Typical contents
Flange Mounting Instructions • Safety
• Installation
Kit, IP21 / UL type 1 Frame size Code (English) • Programming/Start-up
FMK-A-R1 R1 100000982 • Diagnostics
FMK-A-R2 R2 100000984 • Technical data
FMK-A-R3 R3 100000986
FMK-A-R4 R4 100000988 MAINTENANCE MANUALS
AC8-FLNGMT-R5 1 R5 ACS800-
AC8-FLNGMT-R6 1 R6 PNTG01U-EN Guide for Capacitor Reforming in ACS50, ACS55,
1. Not available for ACS550-01 series ACS150, ACS310, ACS350, ACS355, ACS550, ACH550
Kit, IP54 / UL type 12 Frame size Code (English) and R1-R4 OINT-/SINT-boards
3AFE68735190 (English)
FMK-B-R1 R1 100000990
FMK-B-R2 R2 100000992
FMK-B-R3 R3 100000994 ACS550-01 manuals
FMK-B-R4 R4 100000996
OPTION MANUALS
(delivered with optional equipment)
User’s Manual
Safety instructions
General safety
WARNING! Obey these instructions. If you ignore them, injury or death, or damage
to the equipment can occur.
Electrical safety
WARNING! Even when the motor is stopped, dangerous voltage is present at the
power circuit terminals U1, V1, W1 and U2, V2, W2 and, depending on the frame
size, UDC+ and UDC-, or BRK+ and BRK-.
Safety instructions
6 ACS550-01/U1 User’s Manual
WARNING! Even when power is switched off from the input terminals of the
ACS550, there may be dangerous voltage (from external sources) on the terminals
of the relay outputs RO1…RO3.
WARNING! When the control terminals of two or more drives are connected in
parallel, the auxiliary voltage for these control connections must be taken from a
single source which can either be one of the drives or an external supply.
WARNING! If you install the drive on an IT system (an ungrounded power system or
a high-resistance-grounded [over 30 ohms] power system), disconnect the internal
EMC filter, otherwise the system will be connected to ground potential through the
EMC filter capacitors. This can cause danger or damage the drive.
If you install the drive on a corner-grounded TN system, disconnect the internal EMC
filter, otherwise the system will be connected to ground potential through the EMC
filter capacitors. This will damage the drive.
Note: Disconnecting the internal EMC filter increases the conducted emission and
reduces the drive EMC compatibility considerably.
See section Disconnecting the internal EMC filter on page 27. Also see sections IT
systems on page 286 and Corner-grounded TN systems on page 285.
Maintenance
Safety instructions
ACS550-01/U1 User’s Manual 7
WARNING! Do not control the motor with the disconnecting device (disconnecting
means); instead, use the control panel start and stop keys and , or
commands via the I/O board of the drive. The maximum allowed number of charging
cycles of the DC capacitors (i.e. power-ups by applying power) is five in ten minutes.
WARNING! The ACS550 will start up automatically after an input voltage interruption
if the external run command is on.
Note: For more technical information, contact your local ABB representative.
Safety instructions
8 ACS550-01/U1 User’s Manual
Safety instructions
ACS550-01/U1 User’s Manual 9
Table of contents
Safety instructions
Use of warnings and notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Control of the drive and motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Table of contents
Installation
Installation flow chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Preparing for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Installing the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Control panels
About control panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Assistant Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Basic Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Application macros
ABB Standard macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3-wire macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Alternate macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Motor Potentiometer macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Hand-Auto macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
PID Control macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
PFC macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Torque Control macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Connection examples of two-wire and three-wire sensors . . . . . . . . . . . . . . . . 86
Connection for obtaining 0…10 V from analog outputs . . . . . . . . . . . . . . . . . . 87
User parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Table of contents
10 ACS550-01/U1 User’s Manual
Parameters
Complete parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Complete parameter descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Embedded fieldbus
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Mechanical and electrical installation – EFB . . . . . . . . . . . . . . . . . . . . . . . . . 204
Communication set-up – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Activate drive control functions – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Feedback from the drive – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Diagnostics – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Modbus protocol technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
ABB control profiles technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Fieldbus adapter
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Mechanical and electrical installation – FBA . . . . . . . . . . . . . . . . . . . . . . . . . 240
Communication set-up – FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Activate drive control functions – FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Feedback from the drive – FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Diagnostics – FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
ABB Drives profile technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Generic profile technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Diagnostics
Diagnostic displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Correcting faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Correcting alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
Maintenance
Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Heatsink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Main fan replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Internal enclosure fan replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Technical data
Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
Input power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
Motor connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
Brake components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
Control connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Losses, cooling data and noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Table of contents
ACS550-01/U1 User’s Manual 11
Index
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . 325
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
Table of contents
12 ACS550-01/U1 User’s Manual
Table of contents
ACS550-01/U1 User’s Manual 13
Compatibility
This manual covers ACS550-01/U1 drives. The manual is compatible with the
ACS550-01/U1 drive firmware version 3.14e or later. See parameter 3301
FIRMWARE on page 155.
Intended use
The ACS550-01/U1 is a general purpose drive. The macros should only be applied
to the applications defined in the respective section.
Intended audience
This manual is intended for personnel who install, commission, operate and service
the drive. Read the manual before working on the drive. The reader is expected to
know the fundamentals of electricity, wiring, electrical components and electrical
schematic symbols.
Installation
Note: The installation must always be designed and made according to applicable
local laws and regulations. ABB does not assume any liability whatsoever for any
installation which breaches the local laws and/or other regulations. Furthermore, if
the recommendations given by ABB are not followed, the drive may experience
problems that the warranty does not cover.
Installation
16 ACS550-01/U1 User’s Manual
Drive identification
Drive labels
To determine the type of drive you are installing, refer to either:
• serial number label attached on upper part of the choke plate between the
mounting holes, or
Type designation
Serial number
• type designation label attached on the heat sink – on the right side of the drive
cover. Two examples of the type designation label are given below.
Serial number
Type designation
Serial number
Type designation
Installation
ACS550-01/U1 User’s Manual 17
The labels contain information on the Type designation (page 17), Ratings and frame
size (page 17), Serial number (page 17), degree of protection (see also Degrees of
protection on page 306) and valid markings (see also Markings on page 309).
Type designation
Use the following chart to interpret the type designation found on both the type
designation and the serial number label.
ACS550-01-08A8-4+J404+…
Voltage rating
2 = 208…240 V AC
4 = 380…480 V AC
6 = 500…600 V AC
Options
Examples of options:
B055 = IP54 / UL type 12 (no specification = IP21 / UL type 1).
UL type 12 is not available for type ACS550-01-290A-4.
0J400 = No control panel
J404 = ACS-CP-C Basic Control Panel
L511 = OREL-01 Relay output extension
K451 = RDNA-01 DeviceNet
K454 = RPBA-01 PROFIBUS DP
Installation
18 ACS550-01/U1 User’s Manual
Motor compatibility
The motor, drive and supply power must be compatible:
Motor
Verify Reference
specification
Motor type 3-phase induction motor –
Nominal current Motor value is within this • Type designation label on drive, entry for
range: 0.2…2.0 · I2hd Output I2hd, or
(I2hd = drive heavy duty • Type designation on drive and rating table in
current) chapter Technical data on page 277.
Nominal frequency 10…500 Hz –
Voltage range Motor is compatible with 208…240 V (for ACS550-X1-XXXX-2) or
the ACS550 voltage range. 380…480 V (for ACS550-X1-XXXX-4) or
500…600 V (for ACS550-U1-XXXX-6)
Insulation 500…600 V drives: Either For ACS550-U1-XXXX-6
the motor complies with
NEMA MG1 Part 31, or a
du/dt filter is used between
the motor and drive.
Tools required
To install the ACS550 you need the following:
• screwdrivers (as appropriate for the mounting hardware used)
• wire stripper
• tape measure
• drill
• for installations involving ACS550-U1, frame sizes R5 or R6 and IP54 / UL type
12 enclosures: punch for creating conduit mounting holes
• for installations involving ACS550-U1, frame size R6: appropriate crimping tool
for power cable lugs. See section Power terminal considerations – R6 frame size
on page 287.
• mounting hardware: screws or nuts and bolts, four each. The type of hardware
depends on the mounting surface and the frame size. For the dimensions and
weights of the frames, see Dimensions and weights on page 303.
Frame size Mounting hardware
R1…R4 M5 #10
R5 M6 1/4 in
R6 M8 5/16 in
Installation
ACS550-01/U1 User’s Manual 19
Confirm that the enclosure is appropriate, based on the site contamination level:
• IP21 / UL type 1 enclosure: The site must be free of airborne dust, corrosive
gases or liquids, and conductive contaminants such as dripping water,
condensation, carbon dust and metallic particles.
• IP54 / UL type 12 enclosure: This enclosure provides protection from airborne
dust and light sprays or splashing water from all directions.
• If, for some reason, an IP21 drive needs to be installed without the conduit box or
cover, or an IP54 drive without the conduit plate or hood, see the note in chapter
Technical data, page 310.
Installation
20 ACS550-01/U1 User’s Manual
WARNING! Before installing the ACS550, ensure the input power supply to the drive
is off.
For flange mounting (mounting the drive in a cooling air duct), see the appropriate
Flange Mounting Instructions:
IP21 / UL type 1 IP54 / UL type 12
Frame size
Kit Code (English) Kit Code (English)
R1 FMK-A-R1 100000982 FMK-B-R1 100000990
R2 FMK-A-R2 100000984 FMK-B-R2 100000992
R3 FMK-A-R3 100000986 FMK-B-R3 100000994
R4 FMK-A-R4 100000988 FMK-B-R4 100000996
R5 AC8-FLNGMT-R5 1
ACS800-PNTG01U- - -
1 EN
R6 AC8-FLNGMT-R6 - -
1. Not available in ACS550-01 series.
Note: Frame sizes R3 and R4 have four holes along the top. Use only two. If
possible, use the two outside holes (to allow room to remove the fan for
maintenance).
Note: ACS400 drives can be replaced using the original mounting holes. For R1 and
R2 frame sizes, the mounting holes are identical. For R3 and R4 frame sizes, the
inside mounting holes on the top of ACS550 drives match ACS400 mounts.
Installation
ACS550-01/U1 User’s Manual 21
IP2000
4
FM
Installation
22 ACS550-01/U1 User’s Manual
IP21 / UL type 1
1. Position the ACS550 onto the mounting screws or
bolts and securely tighten in all four corners.
IP54 / UL type 12
For the IP54 / UL type 12 enclosures, rubber plugs are required in the holes
provided for access to the drive mounting slots.
1. As required for access, remove the rubber plugs. 3
Push plugs out from the back of the drive.
2. R5 & R6: Align the sheet metal hood (not shown) in
front of the drive’s top mounting holes. (Attach as
part of next step.) 1, 4
3. Position the ACS550 onto the mounting screws or
bolts and securely tighten in all four corners.
5
Note: Lift the ACS550 by its metal chassis (frame
size R6 by the lifting holes on both sides at the top).
Installation
ACS550-01/U1 User’s Manual 23
Wiring overview
Conduit/Gland kit
Wiring drives with the IP21 / UL type 1 enclosure requires a conduit/gland kit with the
following items:
• conduit/gland box
• five (5) cable clamps (ACS550-01 only)
• screws
• cover.
The kit is included with IP21 / UL type 1 enclosures.
Wiring requirements
WARNING! Ensure the motor is compatible for use with the ACS550. The drive must
be installed by a competent person in accordance with the considerations defined in
section Preparing for installation on page 16. If in doubt, contact your local ABB
representative.
• To locate input power and motor connection terminals, see section Power
connection diagrams on page 25. For specifications on power terminals, see
section Drive’s power connection terminals on page 286.
• For corner-grounded TN systems, see section Corner-grounded TN systems on
page 285.
• For IT systems, see section IT systems on page 286.
Installation
24 ACS550-01/U1 User’s Manual
• For frame size R6, see section Power terminal considerations – R6 frame size on
page 287 to install the appropriate cable lugs.
• For drives using braking (optional), refer to the following, as appropriate:
Frame size Terminal Description Braking accessory
R1, R2 BRK+, BRK- Braking resistor Braking resistor. See section Brake
components on page 295.
R3, R4, R5, R6 UDC+, UDC- DC bus Contact your ABB representative to
order either:
• braking unit or
• chopper and resistor
Installation
ACS550-01/U1 User’s Manual 25
1 2
ON
AI2: (in current position)
ON
Panel connector
FlashDrop option
X1 – Digital inputs
(and 24 V aux. voltage output) Power LED (green)
Fault LED (red)
X1 – Relay outputs
J2 – DIP switch
for RS485 termination Optional module 1
J2 J2 X1 – Communications
(RS485)
ON
ON
Optional module 2
off position on position
3AUA0000001571
Optional braking
Frame Terminal
Brake options
size labels
R1, R2 BRK+, BRK- Brake resistor
R3, R4 UDC+, UDC- • Braking unit
• Chopper and resistor
Installation
26 ACS550-01/U1 User’s Manual
The following diagram shows the power and ground terminal layout for frame sizes
R5 and R6end
R5 R6
F2
F1
F2
PE GND
X0011
GND
Optional braking
Frame Terminal
Brake options
size labels
R5, R6 UDC+, UDC- • Braking unit
• Chopper and resistor
X0013
PE GND
Power input Power output to motor
(U1, V1, W1) (U2, V2, W2)
Installation
ACS550-01/U1 User’s Manual 27
Installation
28 ACS550-01/U1 User’s Manual
ON
ON ON
1
J1: AI1 ON: 0…20 mA (Ri = 100 ohm)
ON
1
3 AGND Analog input circuit common (connected internally to chassis gnd. through 1 Mohm).
Analog I/O
4 +10 V Potentiometer reference source: 10 V ±2%, max. 10 mA (1 kohm < R < 10 kohm).
5 AI2 Analog input channel 2, programmable. Default2 = not used. Resolution 0.1%,
accuracy ±1%.
Two different DIP switch types can be used.
J1: AI2 OFF: 0…10 V (Ri = 312 kohm)
ON
ON ON
1
J1: AI2 ON: 0…20 mA (Ri = 100 ohm)
ON
1
6 AGND Analog input circuit common (connected internally to chassis gnd. through 1 Mohm).
7 AO1 Analog output, programmable. Default2 = frequency. 0…20 mA (load < 500 ohm).
Accuracy ±3%.
8 AO2 Analog output, programmable. Default2 = current. 0…20 mA (load < 500 ohm).
Accuracy ±3%.
9 AGND Analog output circuit common (connected internally to chassis gnd. through 1 Mohm).
10 +24V Auxiliary voltage output 24 V DC / 250 mA (reference to GND), short circuit
protected.
11 GND Auxiliary voltage output common (connected internally as floating).
12 DCOM Digital input common. To activate a digital input, there must be 10 V
(or -10 V) between that input and DCOM. The 24 V may be provided by the
Digital inputs1
Installation
ACS550-01/U1 User’s Manual 29
X1 Hardware description
19 RO1C Relay output 1, programmable. Default2 = Ready
20 RO1A Maximum: 250 V AC / 30 V DC, 2 A
Minimum: 500 mW (12 V, 10 mA)
Relay outputs 21 RO1B
22 RO2C Relay output 2, programmable. Default2 = Running
23 RO2A Maximum: 250 V AC / 30 V DC, 2 A
Minimum: 500 mW (12 V, 10 mA)
24 RO2B
25 RO3C Relay output 3, programmable. Default2 = Fault (-1)
26 RO3A Maximum: 250 V AC / 30 V DC, 2 A
Minimum: 500 mW (12 V, 10 mA)
27 RO3B
1 Digital input impedance 1.5 kohm. Maximum voltage for digital inputs is 30 V.
2
Default values depend on the macro used. Values specified are for the default macro. See chapter
Application macros on page 77.
Note: For safety reasons the fault relay signals a “fault” when the ACS550 is
powered down.
WARNING! All ELV (Extra Low Voltage) circuits connected to the drive must be used
within a zone of equipotential bonding, i.e. within a zone where all simultaneously
accessible conductive parts are electrically connected to prevent hazardous voltages
appearing between them. This is accomplished by a proper factory grounding.
The terminals on the control board as well as on the optional modules attachable to
the board fulfil the Protective Extra Low Voltage (PELV) requirements stated in
EN 50178, provided that the external circuits connected to the terminals also fulfil
the requirements and the installation site is below 2000 m (6562 ft).
You can wire the digital input terminals in either a PNP or NPN configuration.
PNP connection (source) NPN connection (sink)
X1 X1
10 +24V 10 +24V
11 GND 11 GND
12 DCOM 12 DCOM
13 DI1 13 DI1
14 DI2 14 DI2
15 DI3 15 DI3
16 DI4 16 DI4
17 DI5 17 DI5
18 DI6 18 DI6
Installation
30 ACS550-01/U1 User’s Manual
Installation
ACS550-01/U1 User’s Manual 31
the motor cable to minimize noise radiation. In this Frame Tightening torque
case, remove the sheathing at the cable clamp. size N·m lb·ft
5. Route both cables through the clamps. R1, R2 1.4 1
R3 2.5 1.8
6. Strip and connect the power/motor wires and the R4 5.6; PE: 2 4; PE 1.5
power ground wire to the drive terminals. See the R5 15 11
table on the right for tightening torques. R6 40; PE: 8 30; PE: 6
9
X0006
Installation
32 ACS550-01/U1 User’s Manual
2 X0007
X0005
Note: For R6 frame size, refer to section Power Frame Tightening torque
terminal considerations – R6 frame size on page size N·m lb·ft
287. R1, R2 1.4 1
R3 2.5 1.8
R4 5.6; PE: 2 4; PE 1.5
R5 15 11
R6 40; PE: 8 30; PE: 6
8. Route the control cable through the conduit (must be
separate from input power and motor conduit runs).
10
9. Strip the control cable sheathing and twist the copper
shield into a bundle (pig-tail). 11
10. Connect the ground shield bundle (pig-tail) for digital
and analog I/O cables at X1-1. (Ground only at the
drive end.)
11. Strip and connect the individual control wires to the
drive terminals. See section Control terminals table 8
on page 28. Use a tightening torque of 0.4 N·m
(0.3 lb·ft).
12. Install the conduit/gland box cover (1 screw).
IP2005
Installation
ACS550-01/U1 User’s Manual 33
IP5003
1
2. On the input power cable, strip the sheathing back
far enough to route individual wires. 5
3. On the motor cable, strip the sheathing back far
enough to expose the copper wire shield so that 2
3
the shield can be twisted into a bundle (pig-tail). 4 4
Keep the bundle not longer than five times its width
to minimize noise radiation.
360° grounding under the clamp is recommended
for the motor cable to minimize noise radiation. In IP5004
Note: For R6 frame size, refer to section Power terminal considerations – R6 frame
size on page 287.
IP5005
Installation
34 ACS550-01/U1 User’s Manual
IP5013
1
2. For each conduit run, install water tight conduit
connectors (not supplied).
IP5016
3. Route the power wiring through the conduit.
6
4. Route the motor wiring through the conduit.
5. Strip the wires.
6. Connect the power, motor and ground wires to the
drive terminals. See the table on the right for 3
4
tightening torques. IP5007
Installation
ACS550-01/U1 User’s Manual 35
Check installation
Before applying power, perform the following checks.
Check
Installation environment conforms to the drive’s specifications for ambient conditions.
The drive is mounted securely.
Space around the drive meets the drive’s specifications for cooling.
The motor and driven equipment are ready for start.
For IT systems and corner-grounded TN systems: The internal EMC filter is disconnected (see
section Disconnecting the internal EMC filter on page 27).
The drive is properly grounded.
The input power (mains) voltage matches the drive nominal input voltage.
The input power (mains) connections at U1, V1 and W1 are connected and tightened as
specified.
The input power (mains) fuses are installed.
The motor connections at U2, V2 and W2 are connected and tightened as specified.
The motor cable is routed away from other cables.
NO power factor compensation capacitors are in the motor cable.
The control connections are connected and tightened as specified.
NO tools or foreign objects (such as drill shavings) are inside the drive.
NO alternate power source for the motor (such as a bypass connection) is connected – no
voltage is applied to the output of the drive.
Installation
36 ACS550-01/U1 User’s Manual
IP2009
1
Note: The control panel window
must be closed to comply with 2 FM
6. Optional: Add a lock (not supplied) to secure the control panel window.
7. Continue with start-up. See chapter Start-up, control with I/O and ID Run on page
37.
Installation
ACS550-01/U1 User’s Manual 37
SAFETY
The start-up may only be carried out by a qualified electrician.
The safety instructions given in chapter Safety instructions must be followed during
the start-up procedure.
The drive will start up automatically at power up, if the external run command is on.
Check the installation. See the checklist in chapter Installation, page 35.
Check that the starting of the motor does not cause any danger.
De-couple the driven machine if:
• there is a risk of damage in case of incorrect direction of rotation, or
• an ID Run needs to be performed during the drive start-up. ID Run is essential only in
applications that require the ultimate in motor control accuracy.
POWER-UP
Apply input power.
The Basic Control Panel powers up into the Output mode.
REM
OUTPUT
00
.
FWD
Hz
The Assistant Control Panel asks if you want to run the Start- REM CHOICE
Do you want to
up Assistant. If you press EXIT , the Start-up Assistant is not use the start-up
run, and you can continue with manual start-up in a similar assistant?
Yes
manner as described below for the Basic Control Panel. No
EXIT 00:00 OK
5. Press and hold for about two seconds until the parameter value is
shown with SET under the value. REM
1500 PAR SET FWD
rpm
/
6. Change the value with keys
you keep the key pressed down.
. The value changes faster while
REM
1600 PAR SET FWD
rpm
• for multimotor drives when the number of the motors connected to the
drive is variable
• when the nominal current of the motor is less than 20% of the nominal
current of the drive
• when the drive is used for test purposes with no motor connected.
Enter the motor data from the motor nameplate: Note: Set the motor data to
exactly the same value as on
the motor nameplate. For
ABB Motors example, if the motor nominal
3 motor M2AA 200 MLA 4
speed is 1470 rpm on the
IEC 200 M/L 55
No nameplate, setting the value of
Ins.cl. F IP 55 parameter 9908 MOTOR NOM
V Hz kW r/min A cos IA/IN t E/s SPEED to 1500 rpm results in the
690 Y 50 30 1475 32.5 0.83
400 D 50 30 1475 56 0.83 wrong operation of the drive.
660 Y 50 30 1470 34 0.83 380 V
380 D 50 30 1470 59 0.83 supply
415 D 50 30 1475 54 0.83
440 D 35 1770 59 0.83
voltage
60
Cat. no 3GAA 202 001 - ADA
Press to start the drive. The motor model is now calculated by magnetizing the motor
for 10 to 15 s at zero speed (motor not rotating).
DIRECTION OF THE MOTOR ROTATION
Check the direction of the motor rotation.
• If the drive is in remote control (REM shown on the left),
switch to local control by pressing LOC
• To go to the Main menu, press
REM .
SAFETY
The start-up may only be carried out by a qualified electrician.
The safety instructions given in chapter Safety instructions must be followed during
the start-up procedure.
The drive will start up automatically at power up, if the external run command is on.
Check the installation. See the checklist in chapter Installation, page 35.
Check that the starting of the motor does not cause any danger.
De-couple the driven machine if:
• there is a risk of damage in case of incorrect direction of rotation, or
• an ID Run needs to be performed during the drive start-up. ID Run is essential only in
applications that require the ultimate in motor control accuracy.
POWER-UP
Apply input power. The control panel first asks if you want to use REM CHOICE
Do you want to
the Start-up Assistant. use the start-up
assistant?
• Press OK (when Yes is highlighted) to run the Start-up Yes
Assistant. No
EXIT 00:00 OK
• Press EXIT if you do not want to run the Start-up Assistant.
• Press key to highlight No and then press OK if you want to REM CHOICE
Show start-up
make the panel ask (or not ask) the question about running the assistant on
Start-up Assistant again the next time you switch on the power to next boot?
Yes
the drive. No
EXIT 00:00 OK
After completing a set-up task, the Start-up Assistant suggests the REM CHOICE
Do you want to
next one. continue with
application setup?
• Press OK (when Continue is highlighted) to continue with the Continue
suggested task. Skip
EXIT 00:00 OK
• Press key to highlight Skip and then press OK to move to
the following task without doing the suggested task.
• Press EXIT to stop the Start-up Assistant.
SAVING A USER PARAMETER SET AND FINAL CHECK
The start-up is now completed. However, it might be useful at this
stage to set the parameters required by your application and save
the settings as a user parameter set as instructed in section User
parameter sets on page 88.
After the whole set-up is completed, check there are no faults or
alarms shown on the display and the panel LED is green and does
not blink.
The drive is now ready for use.
PRELIMINARY SETTINGS
If you need to change the direction of rotation, check that parameter
1003 is set to 3 (REQUEST).
Ensure that the control connections are wired according to the See section ABB Standard
connection diagram given for the ABB Standard macro. macro on page 78.
OUTPUT
00
. FWD
Hz
Basic Control Panel: Text FWD starts flashing fast and stops after the
setpoint is reached
Regulate the drive output frequency (motor speed) by adjusting the
voltage of analog input AI1.
REM
OUTPUT
500
. FWD
Hz
OUTPUT
500
. Hz
REV
OUTPUT
500
. FWD
Hz
OUTPUT
00
. FWD
Hz
ID Run procedure
The general parameter setting procedure is not repeated here. For Assistant Control
Panel see page 55 and for Basic Control Panel page 73 in chapter Control panels.
PRE-CHECK
WARNING! The motor will run at up to approximately 50…80% of the nominal speed
during the ID Run. The motor will rotate in the forward direction. Ensure that it is
safe to run the motor before performing the ID Run!
De-couple the motor from the driven equipment.
Check that the values of the motor data parameters 9905…9909 are equivalent to those on
the motor nameplate, as shown in the steps on page 39.
If parameter values (Group 01: OPERATING DATA to Group 98: OPTIONS) are changed
before the ID Run, check that the new settings meet the following conditions:
2001 MINIMUM SPEED < 0 rpm
2002 MAXIMUM SPEED > 80% of the motor rated speed
2003 MAXIMUM CURRENT > I2hd
2017 MAX TORQUE 1 > 50% or 2018 MAX TORQUE 2 > 50%, depending on which limit is in
use according to parameter 2014 MAX TORQUE SEL.
Check that the Run Enable signal is on (parameter 1601).
Ensure that the panel is in local control (LOC shown on the left / at the top). Press key LOC
REM to
switch between local and remote control.
If you want to monitor actual values during the ID Run, go to LOC 50.0Hz
the Output mode by pressing EXIT repeatedly until you get 0.0 Hz
there. 0.0 A
0.0 %
DIR 00:00 MENU
Press to start the ID Run. The panel keeps switching LOC ALARM
between the display that was shown when you started the ID ALARM 2019
Run and the alarm display presented on the right. ID run
In general, it is recommended not to press any control panel 00:00
keys during the ID Run. However, you can stop the ID Run at
any time by pressing .
After the ID Run is completed, the alarm display is not shown LOC FAULT
any more. FAULT 11
If the ID Run fails, the fault display presented on the right is ID RUN FAIL
shown. 00:00
OUTPUT
00
.FWD
Hz
Control panels
Compatibility
The manual is compatible with the following panel versions:
• Basic Control Panel: ACS-CP-C Rev. M or later
• Assistant Control Panel (Area 1): ACS-CP-A Rev. F or later
(new panel series manufactured since 2007 with serial number XYYWWRXXXX,
where year YY = 07 or greater and revision R = F, G, E, …)
• Assistant Control Panel (Asia): ACS-CP-D Rev. Q or later
See page 51 for how to find out the version of your Assistant Control Panel. See
parameter 9901 LANGUAGE to see the languages supported by the different Assistant
Control Panels.
Control panels
48 ACS550-01/U1 User’s Manual
Features
The Assistant Control Panel features:
• alphanumeric control panel with an LCD display
• language selection for the display
• Start-up Assistant to ease drive commissioning
• copy function – parameters can be copied to the control panel memory for later
transfer to other drives or for backup of a particular system.
• context sensitive help
• real time clock.
Overview
The following table summarizes the key functions and displays on the Assistant
Control Panel.
No. Use
1
1 Status LED – Green for normal operation. If LED is flashing, or red, see
section Diagnostic displays on page 259.
2a LOC
LOC 49.1Hz
400RPM 2 LCD display – Divided into three main areas:
49.RPM
1200 1 Hz a. Status line – variable, depending on the mode of operation, see section
2b .5 A
12.40A Status line on page 49.
10.dm3/s
405 7 % b. Center – variable; in general, shows signal and parameter values, menus or
2c DIR
DIR 12:45
00:00 MENU
MENU lists. Shows also faults and alarms.
c. Bottom line – shows current functions of the two soft keys and, if enabled,
the clock display.
3 4
5 3 Soft key 1 – Function depends on the context. The text in the lower left corner
of the LCD display indicates the function.
7 6 8
4 Soft key 2 – Function depends on the context. The text in the lower right
corner of the LCD display indicates the function.
9 10
5 Up –
• Scrolls up through a menu or list displayed in the center of the LCD display.
• Increments a value if a parameter is selected.
• Increments the reference value if the upper right corner is highlighted.
Holding the key down changes the value faster.
6 Down –
• Scrolls down through a menu or list displayed in the center of the LCD
display.
• Decrements a value if a parameter is selected.
• Decrements the reference value if the upper right corner is highlighted.
Holding the key down changes the value faster.
7 LOC/REM – Changes between local and remote control of the drive.
8 Help – Displays context sensitive information when the key is pressed. The
information displayed describes the item currently highlighted in the center of
the display.
9 STOP – Stops the drive in local control.
10 START – Starts the drive in local control.
Control panels
ACS550-01/U1 User’s Manual 49
Status line
The top line of the LCD display shows the basic status information of the drive.
LOC 49.1Hz LOC MAIN MENU 1
1 2 4 1 2 3 4
Operation
You operate the control panel with menus and keys. The keys include two context-
sensitive soft keys, whose current function is indicated by the text shown in the
display above each key.
You select an option, e.g. operation mode or parameter, by scrolling the and
arrow keys until the option is highlighted (in reverse video) and then pressing
the relevant soft key. With the right soft key you usually enter a mode, accept an
option or save the changes. The left soft key is used to cancel the made changes
and return to the previous operation level.
The Assistant Control Panel has nine panel modes: Output, Parameters, Assistants,
Changed Parameters, Fault Logger, Time and Date, Parameter Backup, I/O Settings
and Fault. The operation in the first eight modes is described in this chapter. When a
fault or alarm occurs, the panel goes automatically to the Fault mode showing the
fault or alarm. You can reset it in the Output or Fault mode (see chapter
Diagnostics).
Control panels
50 ACS550-01/U1 User’s Manual
Initially, the panel is in the Output mode, where you can LOC 49.1Hz
start, stop, change the direction, switch between local and 49.1 Hz
remote control, modify the reference value and monitor up 0.5 A
to three actual values. To do other tasks, go first to the 10.7 %
Main menu and select the appropriate mode on the menu. DIR 00:00 MENU
The status line (see section Status line on page 49) shows LOC MAIN MENU 1
the name of the current menu, mode, item or state. PARAMETERS
ASSISTANTS
CHANGED PAR
How to do common tasks EXIT 00:00 ENTER
The table below lists common tasks, the mode in which you can perform them and
the page number where the steps to do the task are described in detail.
Task Mode Page
How to get help Any 51
How to find out the panel version At power up 51
How to adjust the display contrast Output 54
How to switch between local and remote control Any 52
How to start and stop the drive Any 52
How to change the direction of the motor rotation Output 53
How to set the speed, frequency or torque reference Output 54
How to change the value of a parameter Parameters 55
How to select the monitored signals Parameters 56
How to do guided tasks (specification of related parameter sets) Assistants 57
with assistants
How to view and edit changed parameters Changed Parameters 60
How to view faults Fault Logger 61
How to reset faults and alarms Output, Fault 265
How to show/hide the clock, change date and time formats, set the Time and Date 62
clock and enable/disable automatic clock transitions according to
the daylight saving changes
How to copy parameters from the drive to the control panel Parameter Backup 65
How to restore parameters from the control panel to the drive Parameter Backup 65
How to view backup information Parameter Backup 66
How to edit and change parameter settings related to I/O terminals I/O Settings 67
Control panels
ACS550-01/U1 User’s Manual 51
1. Press ? to read the context-sensitive help text for the item that is highlighted. LOC PAR GROUPS 10
01 OPERATING DATA
03 FB ACTUAL SIGNALS
04 FAULT HISTORY
10 START/STOP/DIR
11 REFERENCE SELECT
EXIT 00:00 SEL
If help text exists for the item, it is shown on the display. LOC HELP
This group defines
external sources
(EXT1 and EXT2) for
commands that enable
start, stop and
EXIT 00:00
2. If the whole text is not visible, scroll the lines with keys and . LOC HELP
external sources
(EXT1 and EXT2) for
commands that enable
start, stop and
direction changes.
EXIT 00:00
EXIT
3. After reading the text, return to the previous display by pressing . LOC PAR GROUPS 10
01 OPERATING DATA
03 FB ACTUAL SIGNALS
04 FAULT HISTORY
10 START/STOP/DIR
11 REFERENCE SELECT
EXIT 00:00 SEL
2. Keep key ? pressed down while you switch on the power and read the PANEL VERSION INFO
Panel FW: x.xx
information. The display shows the following panel information: ROM CRC: xxxxxxxxxx
Flash Rev: x.xx
Panel FW: panel firmware version xxxxxxxxxxxxxxxxxxxxx
ROM CRC: panel ROM check sum
Flash Rev: flash content version
Flash content comment.
When you release the ? key, the panel goes to the Output mode.
Control panels
52 ACS550-01/U1 User’s Manual
How to start, stop and switch between local and remote control
You can start, stop and switch between local and remote control in any mode. To be
able to start or stop the drive, the drive must be in local control.
Step Action Display
1. • To switch between remote control (REM shown on the status line) and local LOC MESSAGE
Switching to the
control (LOC shown on the status line), press LOC
REM .
local control mode.
Note: Switching to local control can be disabled with parameter 1606 LOCAL
LOCK. 00:00
The very first time the drive is powered up, it is in remote control (REM) and
controlled through the drive I/O terminals. To switch to local control (LOC) and
control the drive using the control panel, press LOCREM . The result depends on
Control panels
ACS550-01/U1 User’s Manual 53
Output mode
In the Output mode, you can:
• monitor actual values of up to three signals in Group 01: OPERATING DATA
• change the direction of the motor rotation
• set the speed, frequency or torque reference
• adjust the display contrast
• start, stop, change the direction and switch between local and remote control.
EXIT
You get to the Output mode by pressing repeatedly.
The top right corner of the LOC 49.1Hz LOC 5.0Hz
display shows the reference 49.1 Hz HZ 50%
value. The center can be 0.5 A 0.4 A
configured to show up to three 10.7 % 24.4 %
signal values or bar graphs. If DIR 00:00 MENU DIR 00:00 MENU
just one or two signals are
selected for display, the number and name of each displayed signal are shown in
addition to the value or bar graph. See page 56 for instructions on selecting and
modifying the monitored signals.
How to change the direction of the motor rotation
2. If the drive is in remote control (REM shown on the status line), switch to local LOC 49.1Hz
control by pressing LOC
REM . The display briefly shows a message about changing 49.1 Hz
the mode and then returns to the Output mode. 0.5 A
10.7 %
DIR 00:00 MENU
3. To change the direction from forward ( shown on the status line) to reverse ( LOC 49.1Hz
shown on the status line), or vice versa, press
DIR
. 49.1 Hz
0.5 A
Note: Parameter 1003 DIRECTION must be set to 3 (REQUEST).
10.7 %
DIR 00:00 MENU
Control panels
54 ACS550-01/U1 User’s Manual
2. If the drive is in remote control (REM shown on the status line), switch to local LOC 49.1Hz
control by pressing LOC
REM . The display briefly shows a message about changing 49.1 Hz
the mode and then returns to the Output mode. 0.5 A
Note: With Group 11: REFERENCE SELECT, you can allow the reference 10.7 %
modification in remote control. DIR 00:00 MENU
3. • To increase the highlighted reference value shown in the top right corner of the LOC 50.0Hz
display, press . The value changes immediately. It is stored in the drive 50.0 Hz
permanent memory and restored automatically after power switch-off. 0.5 A
• To decrease the value, press . 10.7 %
DIR 00:00 MENU
Control panels
ACS550-01/U1 User’s Manual 55
Parameters mode
In the Parameters mode, you can:
• view and change parameter values
• start, stop, change the direction and switch between local and remote control.
How to select a parameter and change its value
Step Action Display
MENU
1. Go to the Main menu by pressing if you are in the Output mode, otherwise LOC MAIN MENU 1
by pressing
EXIT
repeatedly until you get to the Main menu. PARAMETERS
ASSISTANTS
CHANGED PAR
EXIT 00:00 ENTER
2. Go to the Parameters mode by selecting PARAMETERS on the menu with keys LOC PAR GROUPS 01
ENTER 01 OPERATING DATA
and , and pressing . 03 FB ACTUAL SIGNALS
04 FAULT HISTORY
10 START/STOP/DIR
11 REFERENCE SELECT
EXIT 00:00 SEL
3. Select the appropriate parameter group with keys and . LOC PAR GROUPS 99
99 START-UP DATA
01 OPERATING DATA
03 FB ACTUAL SIGNALS
04 FAULT HISTORY
10 START/STOP/DIR
EXIT 00:00 SEL
Press
SEL
. LOC PARAMETERS
9901 LANGUAGE
ENGLISH
9902 APPLIC MACRO
9904 MOTOR CTRL MODE
9905 MOTOR NOM VOLT
EXIT 00:00 EDIT
4. Select the appropriate parameter with keys and . The current LOC PARAMETERS
9901 LANGUAGE
value of the parameter is shown below the selected parameter. 9902 APPLIC MACRO
ABB STANDARD
9904 MOTOR CTRL MODE
9905 MOTOR NOM VOLT
EXIT 00:00 EDIT
Press
EDIT
. LOC PAR EDIT
9902 APPLIC MACRO
ABB STANDARD
[1]
CANCEL 00:00 SAVE
5. Specify a new value for the parameter with keys and . LOC PAR EDIT
Pressing the key once increments or decrements the value. Holding the key 9902 APPLIC MACRO
down changes the value faster. Pressing the keys simultaneously replaces the 3-WIRE
displayed value with the default value. [2]
CANCEL 00:00 SAVE
SAVE
6. • To save the new value, press . LOC PARAMETERS
CANCEL
9901 LANGUAGE
• To cancel the new value and keep the original, press . 9902 APPLIC MACRO
3-WIRE
9904 MOTOR CTRL MODE
9905 MOTOR NOM VOLT
EXIT 00:00 EDIT
Control panels
56 ACS550-01/U1 User’s Manual
1. You can select which signals are monitored in the Output mode and how they LOC PAR EDIT
are displayed with Group 34: PANEL DISPLAY parameters. See page 55 for 3401 SIGNAL1 PARAM
detailed instructions on changing parameter values. OUTPUT FREQ
By default, the display shows three signals. The particular default signals [103]
depend on the value of parameter 9902 APPLIC MACRO: For macros whose CANCEL 00:00 SAVE
default value of parameter 9904 MOTOR CTRL MODE is 1 (VECTOR:SPEED), the LOC PAR EDIT
default for signal 1 is 0102 SPEED, otherwise 0103 OUTPUT FREQ. The defaults 3408 SIGNAL2 PARAM
for signals 2 and 3 are always 0104 CURRENT and 0105 TORQUE, respectively. CURRENT
To change the default signals, select up to three signals from Group 01: [104]
OPERATING DATA to be shown. CANCEL 00:00 SAVE
LOC PAR EDIT
Signal 1: Change the value of parameter 3401 SIGNAL1 PARAM to the index of
the signal parameter in Group 01: OPERATING DATA (= number of the 3415 SIGNAL3 PARAM
parameter without the leading zero), e.g. 105 means parameter 0105 TORQUE. TORQUE
Value 100 means that no signal is displayed. [105]
CANCEL 00:00 SAVE
Repeat for signals 2 (3408 SIGNAL2 PARAM) and 3 (3415 SIGNAL3 PARAM).
2. Select how you want the signals to be displayed: as a decimal number or a bar LOC PAR EDIT
graph. For decimal numbers, you can specify the decimal point location, or use 3404 OUTPUT1 DSP FORM
the decimal point location and unit of the source signal [setting (9 (DIRECT)]. For DIRECT
details, see parameter 3404. [9]
Signal 1: parameter 3404 OUTPUT1 DSP FORM CANCEL 00:00 SAVE
Signal 2: parameter 3411 OUTPUT2 DSP FORM
Signal 3: parameter 3418 OUTPUT3 DSP FORM.
3. Select the units to be displayed for the signals. This has no effect if parameter LOC PAR EDIT
3404/3411/3418 is set to 9 (DIRECT). For details, see parameter 3405. 3405 OUTPUT1 UNIT
Signal 1: parameter 3405 OUTPUT1 UNIT Hz
Signal 2: parameter 3412 OUTPUT2 UNIT [3]
Signal 3: parameter 3419 OUTPUT3 UNIT. CANCEL 00:00 SAVE
4. Select the scalings for the signals by specifying the minimum and maximum LOC PAR EDIT
display values. This has no effect if parameter 3404/3411/3418 is set to 9 3406 OUTPUT1 MIN
(DIRECT). For details, see parameters 3406 and 3407. 0.0 Hz
Signal 1: parameters 3406 OUTPUT1 MIN and 3407 OUTPUT1 MAX
Signal 2: parameters 3413 OUTPUT2 MIN and 3414 OUTPUT2 MAX CANCEL 00:00 SAVE
Signal 3: parameters 3420 OUTPUT3 MIN and 3421 OUTPUT3 MAX. LOC PAR EDIT
3407 OUTPUT1 MAX
500.0 Hz
CANCEL 00:00 SAVE
Control panels
ACS550-01/U1 User’s Manual 57
Assistants mode
When the drive is first powered up, the Start-up Assistant guides you through the
setup of the basic parameters. The Start-up Assistant is divided into assistants, each
of which guides you through the task of specifying a related parameter set, for
example Motor Set-up or PID Control. You can activate the assistants one after the
other as the Start-up Assistant suggests, or independently. The tasks of the
assistants are listed in the table on page 58.
In the Assistants mode, you can:
• use assistants to guide you through the specification of a set of basic parameters
• start, stop, change the direction and switch between local and remote control.
How to use an assistant
The table below shows the basic operation sequence which leads you through
assistants. The Motor Set-up Assistant is used as an example.
Step Action Display
MENU
1. Go to the Main menu by pressing if you are in the Output mode, otherwise LOC MAIN MENU 1
EXIT
by pressing repeatedly until you get to the Main menu. PARAMETERS
ASSISTANTS
CHANGED PAR
EXIT 00:00 ENTER
2. Go to the Assistants mode by selecting ASSISTANTS on the menu with keys LOC ASSISTANTS 1
and , and pressing
ENTER
. Start-up assistant
Motor Set-up
Application
Speed control EXT1
Speed control EXT2
EXIT 00:00 SEL
SEL
3. Select the assistant with keys and , and press . LOC PAR EDIT
If you select any other assistant than the Start-up Assistant, it guides you 9905 MOTOR NOM VOLT
through the task of specification of its parameter set as shown in steps 4. and 5. 220 V
below. After that you can select another assistant on the Assistants menu or exit
the Assistants mode. The Motor Set-up Assistant is used here as an example. EXIT 00:00 SAVE
If you select the Start-up Assistant, it activates the first assistant, which guides LOC CHOICE
Do you want to
you through the task of specification of its parameter set as shown in steps 4. continue with
and 5. below. The Start-up Assistant then asks if you want to continue with the application setup?
Continue
next assistant or skip it – select the appropriate answer with keys and Skip
SEL EXIT 00:00 OK
, and press . If you choose to skip, the Start-up Assistant asks the
same question about the next assistant, and so on.
• To ask for information on the requested parameter, press key ? . Scroll the LOC HELP
EXIT Set as given on the
help text with keys and . Close the help by pressing . motor nameplate.
Voltage value must
correspond to motor
D/Y connection.
EXIT 00:00
Control panels
58 ACS550-01/U1 User’s Manual
5. • To accept the new value and continue to the setting of the next parameter, LOC PAR EDIT
SAVE
press . 9906 MOTOR NOM CURR
• To stop the assistant, press
EXIT
. 1.2 A
EXIT 00:00 SAVE
The table below lists the tasks of the assistants and the relevant drive parameters.
Depending on the selection made in the Application task (parameter 9902 APPLIC
MACRO), the Start-up Assistant decides, which consequent tasks it suggests.
Name Description Set parameters
Language select Selecting the language 9901
Motor set-up Setting the motor data 9904…9909
Performing the motor identification. (If the speed limits are not in 9910
the allowed range: Setting the limits.)
Application Selecting the application macro 9902, parameters associated to
the macro
Option modules Activating the option modules Group 35: MOTOR TEMP MEAS
Group 52: PANEL COMM
9802
Speed control Selecting the source for the speed reference 1103
EXT1 (If AI1 is used: Setting analog input AI1 limits, scale, inversion) (1301…1303, 3001)
Setting the reference limits 1104, 1105
Setting the speed (frequency) limits 2001, 2002, (2007, 2008)
Setting the acceleration and deceleration times 2202, 2203
Speed control Selecting the source for the speed reference 1106
EXT2 (If AI1 is used: Setting analog input AI1 limits, scale, inversion) (1301…1303, 3001)
Setting the reference limits 1107, 1108
Torque control Selecting the source for the torque reference 1106
(If AI1 is used: Setting analog input AI1 limits, scale, inversion) (1301…1303, 3001)
Setting the reference limits 1107, 1108
Setting the torque ramp up and ramp down times 2401, 2402
PID control Selecting the source for the process reference 1106
(If AI1 is used: Setting analog input AI1 limits, scale, inversion) (1301…1303, 3001)
Setting the reference limits 1107, 1108
Setting the speed (reference) limits 2001, 2002, (2007, 2008)
Setting the source and limits for the process actual value 4016, 4018, 4019
Start/Stop control Selecting the source for start and stop signals of the two external 1001, 1002
control locations, EXT1 and EXT2
Selecting between EXT1 and EXT2 1102
Defining the direction control 1003
Defining the start and stop modes 2101…2103
Selecting the use of Run Enable signal 1601
Timed functions Setting the timed functions Group 36: TIMED FUNCTIONS
Selecting the timed start/stop control for external control locations 1001, 1002
EXT1 and EXT2
Selecting timed EXT1/EXT2 control 1102
Activation of timed constant speed 1 1201
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ACS550-01/U1 User’s Manual 59
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60 ACS550-01/U1 User’s Manual
2. Go to the Changed Parameters mode by selecting CHANGED PAR on the LOC CHANGED PAR
ENTER 1202 CONST SPEED 1
menu with keys and , and pressing . 10.0 Hz
1203 CONST SPEED 2
1204 CONST SPEED 3
9902 APPLIC MACRO
EXIT 00:00 EDIT
3. Select the changed parameter on the list with keys and . The LOC PAR EDIT
EDIT
value of the selected parameter is shown below it. Press to modify the 1202 CONST SPEED 1
value. 10.0 Hz
CANCEL 00:00 SAVE
4. Specify a new value for the parameter with keys and . LOC PAR EDIT
Pressing the key once increments or decrements the value. Holding the key 1202 CONST SPEED 1
down changes the value faster. Pressing the keys simultaneously replaces the 15.0 Hz
displayed value with the default value.
CANCEL 00:00 SAVE
SAVE
5. • To accept the new value, press . If the new value is the default value, the LOC CHANGED PAR
1202 CONST SPEED 1
parameter is removed from the list of changed parameters. 15.0 Hz
CANCEL 1203 CONST SPEED 2
• To cancel the new value and keep the original, press . 1204 CONST SPEED 3
9902 APPLIC MACRO
EXIT 00:00 EDIT
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ACS550-01/U1 User’s Manual 61
2. Go to the Fault Logger mode by selecting FAULT LOGGER on the menu with LOC FAULT LOGGER
ENTER 10: PANEL LOSS
keys and , and pressing . The display shows the fault log 19.03.05 13:04:57
starting with the latest fault. 6: DC UNDERVOLT
6: AI1 LOSS
The number on the row is the fault code according to which the causes and
corrective actions are listed in chapter Diagnostics. EXIT 00:00 DETAIL
3. To see the details of a fault, select it with keys and , and press LOC PANEL LOSS
DETAIL FAULT
. 10
FAULT TIME 1
13:04:57
FAULT TIME 2
EXIT 00:00 DIAG
DIAG
4. To show the help text, press . Scroll the help text with keys and LOC DIAGNOSTICS
Check: Comm lines
. and connections,
After reading the help, press
OK
to return to the previous display. parameter 3002,
parameters in groups
10 and 11.
EXIT 00:00 OK
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62 ACS550-01/U1 User’s Manual
2. Go to the Time and Date mode by selecting TIME & DATE on the menu with LOC TIME & DATE 1
ENTER CLOCK VISIBILITY
keys and , and pressing . TIME FORMAT
DATE FORMAT
SET TIME
SET DATE
EXIT 00:00 SEL
3. • To show (hide) the clock, select CLOCK VISIBLILITY on the menu, press LOC CLOCK VISIB 1
SEL
, select Show clock (Hide clock) and press
SEL
, or, if you want to return Show clock
EXIT
Hide clock
to the previous display without making changes, press .
• To specify the date format, select DATE FORMAT on the menu, press
SEL LOC DATE FORMAT 1
OK CANCEL dd.mm.yy
and select a suitable format. Press to save or to cancel your mm/dd/yy
changes. dd.mm.yyyy
mm/dd/yyyy
CANCEL 00:00 OK
• To specify the time format, select TIME FORMAT on the menu, press
SEL LOC TIME FORMAT 1
OK CANCEL 24-hour
and select a suitable format. Press to save or to cancel your 12-hour
changes.
CANCEL 00:00 OK
• To set the time, select SET TIME on the menu and press
SEL
. Specify the LOC SET TIME
OK
hours with keys and , and press .Then specify the minutes.
Press
OK
to save or
CANCEL
to cancel your changes. 15:41
CANCEL 00:00 OK
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ACS550-01/U1 User’s Manual 63
• To set the date, select SET DATE on the menu and press
SEL
. Specify the LOC SET DATE
first part of the date (day or month depending on the selected date format) with
keys and , and press
OK
. Repeat for the second part. After 19.03.05
OK CANCEL
specifying the year, press . To cancel your changes, press .
CANCEL 00:00 OK
• To enable or disable the automatic clock transitions according to the daylight LOC DAYLIGHT SAV 1
SEL Off
saving changes, select DAYLIGHT SAVING on the menu and press . EU
US
Pressing ? opens the help that shows the beginning and end dates of the Australia1:NSW,Vict..
period during which daylight saving time is used in each country or area Australia2:Tasmania..
EXIT 00:00 SEL
whose daylight saving changes you can select to be followed.
LOC HELP
• To disable automatic clock transitions according to the daylight saving EU:
changes, select Off and press
SEL
. On: Mar last Sunday
Off: Oct last Sunday
• To enable automatic clock transitions, select the country or area whose US:
SEL
daylight saving changes are followed and press . EXIT 00:00
EXIT
• To return to the previous display without making changes, press .
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64 ACS550-01/U1 User’s Manual
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ACS550-01/U1 User’s Manual 65
2. Go to the Par Backup mode by selecting PAR BACKUP on the menu with keys LOC PAR BACKUP 1
ENTER UPLOAD TO PANEL
and , and pressing . BACKUP INFO
DOWNLOAD FULL SET
DOWNLOAD APPLICATION
DOWNLOAD USER SET1
EXIT 00:00 SEL
3. • To copy all parameters (including user sets and internal parameters) from the LOC PAR BACKUP
drive to the control panel, select UPLOAD TO PANEL on the Par Backup Copying parameters
SEL 50%
menu with keys and , and press . During the transfer, the
ABORT
display shows the transfer status as a percentage of completion. Press if
you want to stop the operation. ABORT 00:00
After the upload is completed, the display shows a message about the LOC MESSAGE
OK Parameter upload
completion. Press to return to the Par Backup menu. successful.
OK 00:00
• To perform downloads, select the appropriate operation (here DOWNLOAD LOC PAR BACKUP
Downloading
FULL SET is used as an example) on the Par Backup menu with keys parameters (full
SEL
and , and press . The display shows the transfer status as a set)
ABORT 50%
percentage of completion. Press if you want stop the operation.
ABORT 00:00
After the download is completed, the display shows a message about the LOC MESSAGE
OK Parameter download
completion. Press to return to the Par Backup menu. successfully
completed.
OK 00:00
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66 ACS550-01/U1 User’s Manual
2. Go to the Par Backup mode by selecting PAR BACKUP on the menu with keys LOC PAR BACKUP 1
ENTER UPLOAD TO PANEL
and , and pressing . BACKUP INFO
DOWNLOAD FULL SET
DOWNLOAD APPLICATION
DOWNLOAD USER SET1
EXIT 00:00 SEL
3. Select BACKUP INFO on the Par Backup menu with keys and , LOC BACKUP INFO
and press
SEL
. The display shows the following information about the drive DRIVE TYPE
ACS550
where the backup was made: 3304 DRIVE RATING
4A62i
DRIVE TYPE: type of the drive 3301 FIRMWARE
DRIVE RATING: rating of the drive in format XXXYZ, where EXIT 00:00
XXX: nominal current rating. If present, an “A” indicates LOC BACKUP INFO
a decimal point, e.g. 4A6 means 4.6 A. ACS550
3304 DRIVE RATING
Y: 2 = 200 V 4A62i
4 = 400 V 3301 FIRMWARE
300F hex
6 = 600 V EXIT 00:00
Z: i = European loading package
n = US loading package
FIRMWARE: firmware version of the drive.
You can scroll the information with keys and .
4. Press
EXIT
to return to the Par Backup menu. LOC PAR BACKUP 1
UPLOAD TO PANEL
BACKUP INFO
DOWNLOAD FULL SET
DOWNLOAD APPLICATION
DOWNLOAD USER SET1
EXIT 00:00 SEL
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ACS550-01/U1 User’s Manual 67
• start, stop, change the direction and switch between local and remote control.
How to edit and change parameter settings related to I/O terminals
Step Action Display
MENU
1. Go to the Main menu by pressing if you are in the Output mode, otherwise LOC MAIN MENU 1
by pressing
EXIT
repeatedly until you get to the Main menu. PARAMETERS
ASSISTANTS
CHANGED PAR
EXIT 00:00 ENTER
2. Go the I/O Settings mode by selecting I/O SETTINGS on the menu with keys LOC I/O SETTINGS 1
ENTER DIGITAL INPUTS (DI)
and , and pressing . ANALOG INPUTS (AI)
RELAY OUTPUTS (ROUT)
ANALOG OUTPUTS (AOUT)
PANEL
EXIT 00:00 SEL
3. Select the I/O group, e.g. DIGITAL INPUTS, with keys and , and LOC I/O SETTINGS
SEL —DI1—
press . After a brief pause, the display shows the current settings for the 1001:START/STOP (E1)
selection. —DI2—
—DI3—
EXIT 00:00
4. Select the setting (line with a parameter number) with keys and , LOC PAR EDIT
EDIT
and press . 1001 EXT1 COMMANDS
DI1
[1]
CANCEL 00:00 SAVE
5. Specify a new value for the setting with keys and . LOC PAR EDIT
Pressing the key once increments or decrements the value. Holding the key 1001 EXT1 COMMANDS
down changes the value faster. Pressing the keys simultaneously replaces the DI1,2
displayed value with the default value. [2]
CANCEL 00:00 SAVE
SAVE
6. • To save the new value, press . LOC I/O SETTINGS
CANCEL
—DI1—
• To cancel the new value and keep the original, press . 1001:START/STOP (E1)
—DI2—
1001:DIR (E1)
—DI3—
EXIT 00:00
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68 ACS550-01/U1 User’s Manual
Features
The Basic Control Panel features:
• numeric control panel with an LCD display
• copy function – parameters can be copied to the control panel memory for later
transfer to other drives or for backup of a particular system.
Overview
The following table summarizes the key functions and displays on the Basic Control
Panel.
No. Use
1 LCD display – Divided into five areas:
a. Upper left – Control location:
1a LOC 1b
1d OUTPUT
1c 11
.
FWD
A
1e
LOC: drive control is local, that is, from the control panel
REM: drive control is remote, such as the drive I/O or fieldbus.
b. Upper right – Unit of the displayed value.
c. Center – Variable; in general, shows parameter and signal values, menus or
RESET MENU
EXIT ENTER lists. Shows also fault and alarm codes.
2 3 d. Lower left and center – Panel operation state:
4 OUTPUT: Output mode
5 PAR: Parameter mode
6 7
MENU: Main menu
FAULT : Fault mode.
8 9
e. Lower right – Indicators:
FWD (forward) / REV (reverse): direction of the motor rotation
Flashing slowly: stopped
Flashing rapidly: running, not at setpoint
Steady: running, at setpoint
SET : Displayed value can be modified (in the Parameter and Reference
modes).
2 RESET/EXIT – Exits to the next higher menu level without saving changed
values. Resets faults in the Output and Fault modes.
3 MENU/ENTER – Enters deeper into menu level. In the Parameter mode,
saves the displayed value as the new setting.
4 Up –
• Scrolls up through a menu or list.
• Increases a value if a parameter is selected.
• Increases the reference value in the Reference mode.
Holding the key down changes the value faster.
5 Down –
• Scrolls down through a menu or list.
• Decreases a value if a parameter is selected.
• Decreases the reference value in the Reference mode.
Holding the key down changes the value faster.
6 LOC/REM – Changes between local and remote control of the drive.
7 DIR – Changes the direction of the motor rotation.
8 STOP – Stops the drive in local control.
9 START – Starts the drive in local control.
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ACS550-01/U1 User’s Manual 69
Operation
You operate the control panel with menus and keys. You select an option, e.g.
operation mode or parameter, by scrolling the and arrow keys until the
option is visible in the display and then pressing the key.
With the key, you return to the previous operation level without saving the made
changes.
The Basic Control Panel has five panel modes: Output, Reference, Parameter, Copy
and Fault. The operation in the first four modes is described in this chapter. When a
fault or alarm occurs, the panel goes automatically to the Fault mode showing the
fault or alarm code. You can reset the fault or alarm in the Output or Fault mode (see
chapter Diagnostics).
After the power is switched on, the panel is in the
Output mode, where you can start, stop, change the
direction, switch between local and remote control and
REM
OUTPUT
491
. FWD
Hz
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70 ACS550-01/U1 User’s Manual
How to start, stop and switch between local and remote control
You can start, stop and switch between local and remote control in any mode. To be
able to start or stop the drive, the drive must be in local control.
Step Action Display
1. • To switch between remote control (REM shown on the left) and local
control (LOC shown on the left), press LOC
REM .
OUTPUT
491
. FWD
Hz
LOCAL LOCK.
After pressing the key, the display briefly shows message “LoC” or “rE”,
as appropriate, before returning to the previous display.
LOC
LoC FWD
The very first time the drive is powered up, it is in remote control (REM)
and controlled through the drive I/O terminals. To switch to local control
(LOC) and control the drive using the control panel, press LOCREM . The result
• To stop the drive in local control, press . Text FWD or REV on the bottom
line starts flashing slowly.
• To start the drive in local control, press . Text FWD or REV on the bottom
line starts flashing rapidly. It
stops flashing when the drive
reaches the setpoint.
1. If the drive is in remote control (REM shown on the left), switch to local
control by pressing LOCREM . The display briefly shows message “LoC” before
OUTPUT
491
. FWD
Hz
OUTPUT
491
. Hz
REV
Note: Parameter 1003 DIRECTION must be set to 3 (REQUEST).
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ACS550-01/U1 User’s Manual 71
Output mode
In the Output mode, you can:
• monitor actual values of up to three Group 01: OPERATING DATA signals, one
signal at a time
• start, stop, change the direction and switch between local and remote control.
You get to the Output mode by pressing until the display shows text OUTPUT at
the bottom.
The display shows the value of one Group 01:
OPERATING DATA signal. The unit is shown on the
right. Page 74 tells how to select up to three signals to
REM
OUTPUT
491
. FWD
Hz
1. If more than one signals have been selected to be monitored (see page
74), you can browse them in the Output mode. REM
OUTPUT
491
. FWD
Hz
OUTPUT
05
. FWD
A
REM
OUTPUT
107
. FWD
%
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72 ACS550-01/U1 User’s Manual
Reference mode
In the Reference mode, you can:
• set the speed, frequency or torque reference
• start, stop, change the direction and switch between local and remote control.
How to set the speed, frequency or torque reference
Step Action Display
2. If the drive is in remote control (REM shown on the left), switch to local
control by pressing LOC
to local control.
REM . The display briefly shows “LoC” before switching
LOC
PAr
MENU FWD
Note: With Group 11: REFERENCE SELECT, you can allow the reference
modification in remote control (REM).
3. If the panel is not in the Reference mode (“rEF” not visible), press key
or until you see “rEF” and then press . Now the display
shows the current reference value with SET under the value.
LOC
rEF
MENU FWD
LOC
491
. SET FWD
Hz
The value changes immediately when you press the key. It is stored in the
drive permanent memory and restored automatically after power switch-off.
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ACS550-01/U1 User’s Manual 73
Parameter mode
In the Parameter mode, you can:
• view and change parameter values
• select and modify the signals shown in the Output mode
• start, stop, change the direction and switch between local and remote control.
How to select a parameter and change its value
2. If the panel is not in the Parameter mode (“PAr” not visible), press key
or until you see “PAr” and then press
shows the number of one of the parameter groups.
. The display
LOC
PAr
MENU FWD
LOC
-01- PAR FWD
6. Press and hold for about two seconds until the display shows the
value of the parameter with SET underneath indicating that changing of the
value is now possible.
LOC
1
PAR SET FWD
Note: When SET is visible, pressing keys and
simultaneously changes the displayed value to the default value of the
parameter.
7. Use keys and to select the parameter value. When you have
changed the parameter value, SET starts flashing.
LOC
2 PAR SET FWD
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74 ACS550-01/U1 User’s Manual
1. You can select which signals are monitored in the Output mode and how
they are displayed with Group 34: PANEL DISPLAY parameters. See page
55 for detailed instructions on changing parameter values.
LOC
103
PAR SET FWD
By default, you can monitor three signals by browsing (see page 71). The
particular default signals depend on the value of parameter 9902 APPLIC
MACRO: For macros whose default value of parameter 9904 MOTOR CTRL
LOC
104
PAR SET FWD
MODE is 1 (VECTOR:SPEED), the default for signal 1 is 0102 SPEED, otherwise
0103 OUTPUT FREQ. The defaults for signals 2 and 3 are always 0104
CURRENT and 0105 TORQUE, respectively.
LOC
105
PAR SET FWD
To change the default signals, select from Group 01: OPERATING DATA
up to three signals to be browsed.
Signal 1: Change the value of parameter 3401 SIGNAL1 PARAM to the index
of the signal parameter in Group 01: OPERATING DATA (= number of the
parameter without the leading zero), e.g. 105 means parameter 0105
TORQUE. Value 100 means that no signal is displayed.
Repeat for signals 2 (3408 SIGNAL2 PARAM) and 3 (3415 SIGNAL3 PARAM).
For example, if 3401 = 0 and 3415 = 0, browsing is disabled and only the
signal specified by 3408 appears in the display. If all three parameters are
set to 0, i.e. no signals are selected for monitoring, the panel displays text
“n.A”.
2. Specify the decimal point location, or use the decimal point location and
unit of the source signal [setting (9 (DIRECT)]. Bar graphs are not available
for Basic Operation Panel. For details, see parameter 3404.
LOC
9
PAR SET FWD
Signal 1: parameter 3404 OUTPUT1 DSP FORM
Signal 2: parameter 3411 OUTPUT2 DSP FORM
Signal 3: parameter 3418 OUTPUT3 DSP FORM.
3. Select the units to be displayed for the signals. This has no effect if
parameter 3404/3411/3418 is set to 9 (DIRECT). For details, see
parameter 3405.
LOC
3
PAR SET FWD
Signal 1: parameter 3405 OUTPUT1 UNIT
Signal 2: parameter 3412 OUTPUT2 UNIT
Signal 3: parameter 3419 OUTPUT3 UNIT.
4. Select the scalings for the signals by specifying the minimum and
maximum display values. This has no effect if parameter 3404/3411/3418 is
set to 9 (DIRECT). For details, see parameters 3406 and 3407.
LOC
00
.
PAR SET FWD
Hz
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ACS550-01/U1 User’s Manual 75
Copy mode
The Basic Control Panel can store a full set of drive parameters and up to two user
sets of drive parameters to the control panel. The control panel memory is non-
volatile.
In the Copy mode, you can:
• copy all parameters from the drive to the control panel (uL – Upload). This
includes all defined user sets of parameters and internal (not adjustable by the
user) parameters such as those created by the ID Run.
• restore the full parameter set from the control panel to the drive (dL A – Download
All). This writes all parameters, including the internal non-user-adjustable motor
parameters, to the drive. It does not include the user sets of parameters.
Note: Only use this function to restore a drive, or to transfer parameters to
systems that are identical to the original system.
• copy a partial parameter set from the control panel to a drive (dL P – Download
Partial). The partial set does not include user sets, internal motor parameters,
parameters 9905…9909, 1605, 1607, 5201, nor any Group 51: EXT COMM
MODULE and Group 53: EFB PROTOCOL parameters.
The source and target drives and their motor sizes do not need to be the same.
• copy USER S1 parameters from the control panel to the drive (dL u1 – Download
User Set 1). A user set includes Group 99: START-UP DATA parameters and the
internal motor parameters.
The function is only shown on the menu when User Set 1 has been first saved
using parameter 9902 APPLIC MACRO (see section User parameter sets on page
88) and then uploaded to panel.
• copy USER S2 parameters from the control panel to the drive (dL u2 – Download
User Set 2). As dL u1 – Download User Set 1 above.
• start, stop, change the direction and switch between local and remote control.
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76 ACS550-01/U1 User’s Manual
2. If the panel is not in the Copy mode (“CoPY” not visible), press key
or until you see “CoPY”.
LOC
CoPY
MENU FWD
Press . LOC
dL u1
MENU FWD
3. • To upload all parameters (including user sets) from the drive to the control
panel, step to “uL” with keys and .
LOC
uL
MENU FWD
Press . During the transfer, the display shows the transfer status as a
percentage of completion.
LOC
uL 50 FWD
%
Press . During the transfer, the display shows the transfer status as a
percentage of completion.
LOC
dL 50 FWD
%
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ACS550-01/U1 User’s Manual 77
Application macros
Application macros
78 ACS550-01/U1 User’s Manual
ON
AI2: 0(4)…20 mA
Application macros
ACS550-01/U1 User’s Manual 79
3-wire macro
This macro is used when the drive is controlled using momentary push-buttons. It
provides three (3) constant speeds. To enable, set the value of parameter 9902 to
2 (3-WIRE).
Note: When the stop input (DI2) is deactivated (no input), the control panel start/stop
buttons are disabled.
Connection example:
X1
1…10 kohm 1 SCR Signal cable shield (screen)
2 AI1 External speed reference 1: 0…10 V
3 AGND Analog input circuit common
4 10V Reference voltage 10 V DC
5 AI2 Not used
6 AGND Analog input circuit common
7 AO1 Motor output speed: 0…20 mA
8 AO2 Output current: 0…20 mA
9 AGND Analog output circuit common
ON
AI2: 0(4)…20 mA
Application macros
80 ACS550-01/U1 User’s Manual
Alternate macro
This macro provides an I/O configuration adopted to a sequence of DI control
signals used when alternating the rotation direction of the motor. To enable, set the
value of parameter 9902 to 3 (ALTERNATE).
Connection example:
X1
1…10 kohm 1 SCR Signal cable shield (screen)
2 AI1 External speed reference 1: 0…10 V
3 AGND Analog input circuit common
4 10V Reference voltage 10 V DC
5 AI2 Not used
6 AGND Analog input circuit common
7 AO1 Motor output speed: 0…20 mA
8 AO2 Output current: 0…20 mA
9 AGND Analog output circuit common
ON
AI2: 0(4)…20 mA
Application macros
ACS550-01/U1 User’s Manual 81
ON
AI2: 0(4)…20 mA
Application macros
82 ACS550-01/U1 User’s Manual
Hand-Auto macro
This macro provides an I/O configuration that is typically used in HVAC applications.
To enable, set the value of parameter 9902 to 5 (HAND/AUTO).
Note: Parameter 2108 START INHIBIT must remain in the default setting, 0 (OFF).
Connection example:
X1
1…10 kohm 1 SCR Signal cable shield (screen)
2 AI1 External reference 1: 0…10 V (Hand Control)
3 AGND Analog input circuit common
4 10V Reference voltage 10 V DC
1
5 AI2 External reference 2: 0…20 mA (Auto Control)
6 AGND Analog input circuit common
7 AO1 Motor output speed: 0…20 mA
8 AO2 Output current: 0 …20 mA
9 AGND Analog output circuit common
ON
AI2: 0(4)…20 mA
Application macros
ACS550-01/U1 User’s Manual 83
Note: Parameter 2108 START INHIBIT must remain in the default setting, 0 (OFF).
Connection example:
X1
1…10 kohm 1 SCR Signal cable shield (screen)
2 AI1 External ref. 1 (Manual) or Ext ref. 2 (PID): 0…10 V1
3 AGND Analog input circuit common
Note 1.
3
4 10V Reference voltage 10 V DC Manual: 0…10V => speed reference
5 AI2 Actual signal (PID): 4…20 mA PID: 0…10V => 0…100% PID
6 AGND Analog input circuit common setpoint
7 AO1 Motor output speed: 0…20 mA
8 AO2 Output current: 0…20 mA Note 3.
9 AGND Analog output circuit common The sensor for AI2 is powered exter-
nally. See the manufacturer’s instruc-
10 24V Auxiliary voltage output +24 V DC tions. To use sensors supplied by the
Auxiliary voltage output common drive aux. voltage output, see page 86.
11 GND
12 DCOM Digital input common for all
13 DI1 Start/Stop (Hand): Activation starts the drive
14 DI2 EXT1/EXT2 selection: Activation selects PID control
15 DI3 Constant speed selection 1: (Not used in PID control)2
16 DI4 Constant speed selection 2: (Not used in PID control)2
17 DI5 Run enable: Deactivation always stops the drive
18 DI6 Start/Stop (PID): Activation starts the drive
ON
AI2: 0(4)…20 mA
Note: Use the following switch-on order:
1. EXT1/EXT2
2. Run Enable
3. Start.
Application macros
84 ACS550-01/U1 User’s Manual
PFC macro
This macro provides parameter settings for pump and fan control (PFC) applications.
To enable, set the value of parameter 9902 to 7 (PFC CONTROL).
Note: Parameter 2108 START INHIBIT must remain in the default setting, 0 (OFF).
Connection example:
X1
1…10 kohm 1 SCR Signal cable shield (screen)
2 AI1 External ref. 1 (Manual) or Ext ref. 2 (PID/PFC): 0…10 V1
3 AGND Analog input circuit common Note 1.
4 10V Reference voltage 10 V DC Manual: 0 …10V => 0…50 Hz
2
5 AI2 Actual signal (PID): 4 …20 mA PID/PFC: 0 …10V => 0…100% PID
6 AGND Analog input circuit common setpoint
7 AO1 Output frequency: 0…20 mA
8 AO2 Actual 1 (PI controller actual value): 0(4)…20 mA
9 AGND Analog output circuit common
ON
AI2: 0(4)…20 mA
Note: Use the following switch-on order:
1. EXT1/EXT2
2. Run Enable
3. Start.
Application macros
ACS550-01/U1 User’s Manual 85
ON
AI2: 0(4)…20 mA
Application macros
86 ACS550-01/U1 User’s Manual
Two-wire sensor/transmitter
X1 / control board
– 4…20 mA 5 AI2 Process actual value measurement,
P
+ 6 AGND 0(4) … 20 mA, Rin = 100 ohm
I
…
X1 / control board
10 +24 V Auxiliary voltage output, non-isolated,
11 GND 24 V DC, 250 mA
Note: The sensor is supplied through its current output and the drive feeds the supply voltage (+24 V).
Thus the output signal must be 4…20 mA, not 0…20 mA
Three-wire sensor/transmitter
X1 / control board
OUT 0(4)…20 mA 5 AI2 Process actual value measurement,
P –
I 6 AGND 0(4) … 20 mA, Rin = 100 ohm
+ …
X1 / control board
10 +24 V Auxiliary voltage output, non-isolated,
11 GND 24 V DC, 250 mA
Application macros
ACS550-01/U1 User’s Manual 87
X1
500 ohm
Analog input circuit common. Internally connected to chassis
9 AGND
through a 1 Mohm resistor.
X1
1 kohm 1 kohm
Analog input circuit common. Internally connected to chassis
9 AGND
through a 1 Mohm resistor.
Application macros
88 ACS550-01/U1 User’s Manual
The user parameter set can also be switched through digital inputs (see parameter
1605).
Note: Loading the user parameter set restores the parameter settings including
Group 99: START-UP DATA and the results of the motor identification. Check that
the settings correspond to the motor used.
Hint: The user can for example switch the drive between two motors without having
to adjust the motor parameters and to repeat the motor identification every time the
motor is changed. The user needs only to adjust the settings and perform the motor
identification once for each motor and then to save the data as two user parameter
sets. When the motor is changed, only the corresponding user parameter set needs
to be loaded, and the drive is ready to operate.
Application macros
ACS550-01/U1 User’s Manual 89
Note: There are two sets of values because the defaults are configured for 50 Hz/
IEC compliance (ACS550-01) and 60 Hz/NEMA compliance (ACS550-U1).
ACS550-01
Motor
ABB PID PFC Torque
Parameter 3-wire Alternate Potenti- Hand-auto
Standard Control Control Control
ometer
9902 APPLIC MACRO 1= 2= 3= 4= 5= 6= 7= 8=
ABB STANDARD 3-WIRE ALTERNATE MOTOR POT HAND/AUTO PID CONTROL PFC CONTROL TORQUE CTRL
9904 MOTOR CTRL 3 = SCALAR: 1 = VECTOR: 1 = VECTOR: 1 = VECTOR: 1 = VECTOR: 1 = VECTOR: 3 = SCALAR: 2 = VECTOR:
MODE FREQ SPEED SPEED SPEED SPEED SPEED FREQ TORQUE
1001 EXT1 COMMANDS 2 = DI1,2 4 = DI1P,2P,3 9 = DI1F,2 R 2 = DI1,2 2 = DI1,2 1 = DI1 1 = DI1 2 = DI1,2
1002 EXT2 COMMANDS 0 = NOT SEL
0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 7 = DI6,5 6 = DI6 6 = DI6 2 = DI1,2
1003 DIRECTION 3 = REQUEST
3 = REQUEST 3 = REQUEST 3 = REQUEST 3 = REQUEST 1 = FORWARD 1 = FORWARD 3 = REQUEST
1102 EXT1/EXT2 SEL 0 = EXT1 0 = EXT1 0 = EXT1 0 = EXT1 3 = DI3 2 = DI2 3 = DI3 3 = DI3
1103 REF1 SELECT 1 = AI1 1 = AI1 1 = AI1 12 = 1 = AI1 1 = AI1 1 = AI1 1 = AI1
DI3U,4D(NC)
1106 REF2 SELECT 2 = AI2 2 = AI2 2 = AI2 2 = AI2 2 = AI2 19 = PID1OUT 19 = PID1OUT 2 = AI2
1201 CONST SPEED SEL 9 = DI3,4 10 = DI4,5 9 = DI3,4 5 = DI5 0 = NOT SEL 9 = DI3,4 0 = NOT SEL 4 = DI4
1304 MINIMUM AI2 0.0% 0.0% 0.0% 0.0% 20.0% 20.0% 20.0% 20.0%
1401 RELAY OUTPUT 1 1 = READY 1 = READY 1 = READY 1 = READY 1 = READY 1 = READY 2 = RUN 1 = READY
1402 RELAY OUTPUT 2 2 = RUN 2 = RUN 2 = RUN 2 = RUN 2 = RUN 2 = RUN 3 = FAULT(-1) 2 = RUN
1403 RELAY OUTPUT 3 3 = FAULT(-1) 3 = FAULT(-1) 3 = FAULT(-1) 3 = FAULT(-1) 3 = FAULT(-1) 3 = FAULT(-1) 31 = PFC 3 = FAULT(-1)
1501 AO1 CONTENT SEL 103 = 0103 102 = 0102 102 = 0102 102 = 0102 102 = 0102 102 = 0102 103 = 0103 102 = 0102
OUTPUT FREQ SPEED SPEED SPEED SPEED SPEED OUTPUT FREQ SPEED
1507 AO2 CONTENT SEL 104 = 104 = 104 = 104 = 104 = 104 =
130 = 104 =
CURRENT CURRENT CURRENT CURRENT CURRENT PID 1 FBK
CURRENT CURRENT
1510 MINIMUM AO2 0.0 mA 0.0 mA 0.0 mA 0.0 mA 0.0 mA 0.0 mA 4.0 mA 0.0 mA
1601 RUN ENABLE 0 = NOT SEL 0 = NOT SEL 6 = DI6 6 = DI6 4 = DI4 5 = DI5 2 = DI2 6 = DI6
2201 ACC/DEC 1/2 SEL 5 = DI5 0 = NOT SEL 5 = DI5 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 5 = DI5
3201 SUPERV 1 PARAM 103 = 0103 102 = 0102 102 = 0102 102 = 0102 102 = 0102 102 = 0102 103 = 0103 102 = 0102
OUTPUT FREQ SPEED SPEED SPEED SPEED SPEED OUTPUT FREQ SPEED
3401 SIGNAL1 PARAM 103 = 0103 102 = 0102 102 = 0102 102 = 0102 102 = 0102 102 = 0102 103 = 0103 102 = 0102
OUTPUT FREQ SPEED SPEED SPEED SPEED SPEED OUTPUT FREQ SPEED
4001 GAIN 1.0 1.0 1.0 1.0 1.0 1.0 2.5 1.0
4002 INTEGRATION TIME 60.0 s 60.0 s 60.0 s 60.0 s 60.0 s 60.0 s 3.0 s 60.0 s
4101 GAIN 1.0 1.0 1.0 1.0 1.0 1.0 2.5 1.0
4102 INTEGRATION TIME 60.0 s 60.0 s 60.0 s 60.0 s 60.0 s 60.0 s 3.0 s 60.0 s
8123 PFC ENABLE 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 1 = ACTIVE 0 = NOT SEL
Application macros
90 ACS550-01/U1 User’s Manual
ACS550-U1
Motor
ABB PID PFC Torque
Parameter 3-wire Alternate Potenti- Hand-auto
Standard Control Control Control
ometer
9902 APPLIC MACRO 1= 2= 3= 4= 5= 6= 7= 8=
ABB STANDARD 3-WIRE ALTERNATE MOTOR POT HAND/AUTO PID CONTROL PFC CONTROL TORQUE CTRL
9904 MOTOR CTRL 3 = SCALAR: 1 = VECTOR: 1 = VECTOR: 1 = VECTOR: 1 = VECTOR: 1 = VECTOR: 3 = SCALAR: 2 = VECTOR:
MODE FREQ SPEED SPEED SPEED SPEED SPEED FREQ TORQUE
1001 EXT1 COMMANDS 2 = DI1,2 4 = DI1P,2P,3 9 = DI1F,2R 2 = DI1,2 2 = DI1,2 1 = DI1 1 = DI1 2 = DI1,2
1002 EXT2 COMMANDS 0 = NOT SEL
0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 7 = DI6,5 6 = DI6 6 = DI6 2 = DI1,2
1003 DIRECTION 3 = REQUEST
3 = REQUEST 3 = REQUEST 3 = REQUEST 3 = REQUEST 1 = FORWARD 1 = FORWARD 3 = REQUEST
1102 EXT1/EXT2 SEL 0 = EXT1 0 = EXT1 0 = EXT1 0 = EXT1 3 = DI3 2 = DI2 3 = DI3 3 = DI3
1103 REF1 SELECT 1 = AI1 1 = AI1 1 = AI1 12 = 1 = AI1 1 = AI1 1 = AI1 1 = AI1
DI3U,4D(NC)
1106 REF2 SELECT 2 = AI2 2 = AI2 2 = AI2 2 = AI2 2 = AI2 19 = PID1OUT 19 = PID1OUT 2 = AI2
1201 CONST SPEED SEL 9 = DI3,4 10 = DI4,5 9 = DI3,4 5 = DI5 0 = NOT SEL 9 = DI3,4 0 = NOT SEL 4 = DI4
1304 MINIMUM AI2 0.0% 0.0% 0.0% 0.0% 20.0% 20.0% 20.0% 20.0%
1401 RELAY OUTPUT 1 1 = READY 1 = READY 1 = READY 1 = READY 1 = READY 1 = READY 2 = RUN 1 = READY
1402 RELAY OUTPUT 2 2 = RUN 2 = RUN 2 = RUN 2 = RUN 2 = RUN 2 = RUN 3 = FAULT(-1) 2 = RUN
1403 RELAY OUTPUT 3 3 = FAULT(-1) 3 = FAULT(-1) 3 = FAULT(-1) 3 = FAULT(-1) 3 = FAULT(-1) 3 = FAULT(-1) 31 = PFC 3 = FAULT(-1)
1501 AO1 CONTENT SEL 103 = 0103 102 = 0102 102 = 0102 102 = 0102 102 = 0102 102 = 0102 103 = 0103 102 = 0102
OUTPUT FREQ SPEED SPEED SPEED SPEED SPEED OUTPUT FREQ SPEED
1507 AO2 CONTENT SEL 104 = 104 = 104 = 104 = 104 = 104 =
130 = 104 =
CURRENT CURRENT CURRENT CURRENT CURRENT PID 1 FBK
CURRENT CURRENT
1510 MINIMUM AO2 0.0 mA 0.0 mA 0.0 mA 0.0 mA 0.0 mA 0.0 mA 4.0 mA 0.0 mA
1601 RUN ENABLE 0 = NOT SEL 0 = NOT SEL 6 = DI6 6 = DI6 4 = DI4 5 = DI5 2 = DI2 6 = DI6
2201 ACC/DEC 1/2 SEL 5 = DI5 0 = NOT SEL 5 = DI5 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 5 = DI5
3201 SUPERV 1 PARAM 103 = 0103 102 = 0102 102 = 0102 102 = 0102 102 = 0102 102 = 0102 103 = 0103 102 = 0102
OUTPUT FREQ SPEED SPEED SPEED SPEED SPEED OUTPUT FREQ SPEED
3401 SIGNAL1 PARAM 103 = 0103 102 = 0102 102 = 0102 102 = 0102 102 = 0102 102 = 0102 103 = 0103 102 = 0102
OUTPUT FREQ SPEED SPEED SPEED SPEED SPEED OUTPUT FREQ SPEED
4001 GAIN 1.0 1.0 1.0 1.0 1.0 1.0 2.5 1.0
4002 INTEGRATION TIME 60.0 s 60.0 s 60.0 s 60.0 s 60.0 s 60.0 s 3.0 s 60.0 s
4101 GAIN 1.0 1.0 1.0 1.0 1.0 1.0 2.5 1.0
4102 INTEGRATION TIME 60.0 s 60.0 s 60.0 s 60.0 s 60.0 s 60.0 s 3.0 s 60.0 s
8123 PFC ENABLE 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 1 = ACTIVE 0 = NOT SEL
Application macros
ACS550-01/U1 User’s Manual 91
Parameters
Parameters
92 ACS550-01/U1 User’s Manual
Parameters
ACS550-01/U1 User’s Manual 93
Parameters
94 ACS550-01/U1 User’s Manual
Parameters
ACS550-01/U1 User’s Manual 95
Parameters
96 ACS550-01/U1 User’s Manual
Parameters
ACS550-01/U1 User’s Manual 97
Parameters
98 ACS550-01/U1 User’s Manual
Parameters
ACS550-01/U1 User’s Manual 99
Parameters
100 ACS550-01/U1 User’s Manual
Parameters
ACS550-01/U1 User’s Manual 101
Parameters
102 ACS550-01/U1 User’s Manual
Parameters
ACS550-01/U1 User’s Manual 103
Parameters
104 ACS550-01/U1 User’s Manual
Parameters
ACS550-01/U1 User’s Manual 105
Parameters
106 ACS550-01/U1 User’s Manual
Parameters
ACS550-01/U1 User’s Manual 107
Code Description
9905 MOTOR NOM VOLT
Defines the nominal motor voltage.
• Must equal the value on the motor rating plate. Output voltage
• The ACS550 cannot supply the motor with a voltage greater than the input
power (mains) voltage.
9906 MOTOR NOM CURR P 9905
Defines the nominal motor current.
• Must equal the value on the motor rating plate.
• Range allowed: 0.2…2.0 · I2hd (where I2hd is drive current). Output
9907 MOTOR NOM FREQ frequency
Defines the nominal motor frequency. P 9907
• Range: 10…500 Hz (typically 50 or 60 Hz)
• Sets the frequency at which output voltage equals the MOTOR NOM VOLT.
• Field weakening point = Nom Freq · Supply Volt / Mot Nom Volt
9908 MOTOR NOM SPEED
Defines the nominal motor speed.
• Must equal the value on the motor rating plate.
9909 MOTOR NOM POWER
Defines the nominal motor power.
• Must equal the value on the motor rating plate.
9910 ID RUN
This parameter controls a self-calibration process called the Motor ID Run. During this process, the drive operates
the motor (motor rotating) and makes measurements in order to identify motor characteristics and create a model
used for internal calculations. An ID Run is especially effective when:
• vector control mode is used [parameter 9904 = 1 (VECTOR:SPEED) or 2 (VECTOR:TORQ)], and/or
• operation point is near zero speed, and/or
• operation requires a torque range above the motor nominal torque, over a wide speed range, and without any
measured speed feedback (i.e. without a pulse encoder).
0 = OFF/IDMAGN – The Motor ID Run process is not run. Identification magnetization is performed, depending on
parameter 9904 and 2101 settings. In identification magnetization, the motor model is calculated at first start by
magnetizing the motor for 10 to 15 s at zero speed (motor not rotating). The model is recalculated always at start
after motor parameter changes.
• Parameter 9904 = 1 (VECTOR:SPEED) or 2 (VECTOR:TORQ): Identification magnetization is performed.
• Parameter 9904 = 3 (SCALAR:FREQ) and parameter 2101 = 3 (SCALAR FLYST) or 5 (FLY + BOOST): Identification
magnetization is performed.
• Parameter 9904 = 3 (SCALAR:FREQ) and parameter 2101 has other value than 3 (SCALAR FLYST) or 5 (FLY +
BOOST): Identification magnetization is not performed.
1 = ON – Enables the Motor ID Run, during which the motor is rotating, at the next start command. After run
completion, this value automatically changes to 0.
Note: The motor must be de-coupled from the driven equipment.
Note: If motor parameters are changed after ID Run, repeat the ID Run.
WARNING! The motor will run at up to approximately 50…80% of the nominal speed during the ID Run. The
motor will rotate in the forward direction.
Ensure that it is safe to run the motor before performing the ID Run!
See also section How to perform the ID Run on page 45.
9915 MOTOR COSPHI
Defines the nominal motor cos phi (power factor). The parameter improves performance especially with high
efficiency motors.
0 = IDENTIFIED – Drive identifies the cos phi automatically by estimation.
0.01…0.97 – Value entered used as the cos phi.
Parameters
108 ACS550-01/U1 User’s Manual
Parameters
ACS550-01/U1 User’s Manual 109
Code Description
0118 DI 1-3 STATUS
Status of the three digital inputs.
• Status is displayed as a binary number.
• 1 indicates that the input is activated.
• 0 indicates that the input is deactivated.
0119 DI 4-6 STATUS DI 1 DI 2 DI 3
Status of the three digital inputs.
• See parameter 0118 DI 1-3 STATUS.
0120 AI 1
The relative value of analog input 1 in %.
0121 AI 2
The relative value of analog input 2 in %.
0122 RO 1-3 STATUS
Status of the three relay outputs.
• 1 indicates that the relay is energized.
• 0 indicates that the relay is de-energized.
0123 RO 4-6 STATUS RELAY 1 STATUS
Status of the three relay outputs. Available if OREL-01 Relay Output RELAY 2 STATUS
Extension Module is installed. RELAY 3 STATUS
• See parameter 0122.
0124 AO 1
The analog output 1 value in milliamperes.
0125 AO 2
The analog output 2 value in milliamperes.
0126 PID 1 OUTPUT
The PID controller 1 output value in %.
0127 PID 2 OUTPUT
The PID controller 2 output value in %.
0128 PID 1 SETPNT
The PID 1 controller setpoint signal.
• Units and scale defined by PID parameters.
0129 PID 2 SETPNT
The PID 2 controller setpoint signal.
• Units and scale defined by PID parameters.
0130 PID 1 FBK
The PID 1 controller feedback signal.
• Units and scale defined by PID parameters.
0131 PID 2 FBK
The PID 2 controller feedback signal.
• Units and scale defined by PID parameters.
0132 PID 1 DEVIATION
The difference between the PID 1 controller reference value and actual value.
• Units and scale defined by PID parameters.
0133 PID 2 DEVIATION
The difference between the PID 2 controller reference value and actual value.
• Units and scale defined by PID parameters.
0134 COMM RO WORD
Free data location that can be written from serial link.
• Used for relay output control.
• See parameter 1401.
0135 COMM VALUE 1
Free data location that can be written from serial link.
Parameters
110 ACS550-01/U1 User’s Manual
Code Description
0136 COMM VALUE 2
Free data location that can be written from serial link.
0137 PROCESS VAR 1
Process variable 1
• Defined by parameters in Group 34: PANEL DISPLAY.
0138 PROCESS VAR 2
Process variable 2
• Defined by parameters in Group 34: PANEL DISPLAY.
0139 PROCESS VAR 3
Process variable 3
• Defined by parameters in Group 34: PANEL DISPLAY.
0140 RUN TIME
The drive’s accumulated running time in thousands of hours (kh).
• Cannot be reset.
0141 MWH COUNTER
The drive’s accumulated power consumption in megawatt hours.
• The counter value is accumulated till it reaches 65535 after which the counter rolls over and starts again from 0.
• Cannot be reset.
0142 REVOLUTION CNTR
The motor’s accumulated revolutions in millions of revolutions.
• Can be reset by pressing UP and DOWN keys simultaneously when the control panel is in the Parameters mode.
0143 DRIVE ON TIME HI
The drive’s accumulated power-on time in days.
• Cannot be reset.
0144 DRIVE ON TIME LO
The drive’s accumulated power-on time in 2 second ticks (30 ticks = 60 seconds).
• Shown in format hh.mm.ss.
• Cannot be reset.
0145 MOTOR TEMP
Motor temperature in degrees Celsius / PTC resistance in ohms.
• Applies only if motor temperature sensor is set up.
• See parameter 3501.
0146 MECH ANGLE
Defines the motor shaft’s angular position to about 0.01° (32,768 divisions for 360°). The position is defined as 0 at
power up.
During operation the zero position can be set by:
• a Z-pulse input, if parameter 5010 Z PLS ENABLE = 1 (ENABLE)
• parameter 5011 POSITION RESET, if parameter 5010 Z PLS ENABLE = 2 (DISABLE)
• any status change of parameter 5002 ENCODER ENABLE.
0147 MECH REVS
A signed integer that counts full revolutions of the motor shaft. The value:
• increments when parameter 0146 MECH ANGLE changes from 32767 to 0
• decrements when parameter 0146 MECH ANGLE changes from 0 to 32767.
0148 Z PLS DETECTED
Encoder zero pulse detector. When a Z-pulse defines the zero position, the shaft must pass through the zero position
to trigger a Z-pulse. Until then, the shaft position is unknown (the drive uses the shaft position at power up as zero).
This parameter signals when parameter 0146 MECH ANGLE is valid. The parameter starts at 0 = NOT DETECTED on
power-up and changes to 1 = DETECTED only if:
• parameter 5010 Z PLS ENABLE = 1 (ENABLE) and
• an encoder Z-pulse has been detected.
0150 CB TEMP
Temperature of the drive control board in degrees Celsius.
Note: Some drives have a control board (OMIO) that does not support this feature. These drives always show the
constant value of 25.0 °C.
Parameters
ACS550-01/U1 User’s Manual 111
Code Description
0153 MOT THERM STRESS
Estimated rise of the motor temperature. Value equals to the estimated motor thermal stress as a percentage of the
motor temperature trip level.
0158 PID COMM VALUE 1
Data received from fieldbus for PID control (PID1 and PID2).
0159 PID COMM VALUE 2
Data received from fieldbus for PID control (PID1 and PID2).
0174 SAVED KWH
Energy saved in kWh compared to the energy used when the pump is connected directly to the supply. See the note
on page 180.
• The counter value is accumulated till it reaches 999.9 after which the counter rolls over and starts again from 0.0
and the counter value of signal 0175 is incremented by one. Can be reset with parameter 4509 ENERGY RESET
(resets all energy calculators at the same time).
• See Group 45: ENERGY SAVING.
0175 SAVED MWH
Energy saved in MWh compared to the energy used when the pump is connected directly to the supply. See the note
on page 180.
• The counter value is accumulated till it reaches 65535 after which the counter rolls over and starts again from 0.
• Can be reset with parameter 4509 ENERGY RESET (resets all energy calculators at the same time).
• See Group 45: ENERGY SAVING.
0176 SAVED AMOUNT 1
Energy saved in local currency (remainder when the total saved energy is divided by 1000). See the note on page
180.
• To find out the total saved energy in currency units, add the value of parameter 0177 multiplied by 1000 to the
value of parameter 0176.
Example:
0176 SAVED AMOUNT 1 = 123.4
0177 SAVED AMOUNT 2 = 5
Total saved energy = 5 · 1000 + 123.4 = 5123.4 currency units.
• The counter value is accumulated till it reaches 999.9 after which the counter rolls over and starts again from 0.0
and the counter value of signal 0177 is incremented by one.
• Can be reset with parameter 4509 ENERGY RESET (resets all energy calculators at the same time).
• Local energy price is set with parameter 4502 ENERGY PRICE.
• See Group 45: ENERGY SAVING.
0177 SAVED AMOUNT 2
Energy saved in local currency in thousand currency units. Eg value 5 means 5000 currency units. See the note on
page 180.
• The counter value is accumulated till it reaches 65535 (the counter does not roll over).
• See parameter 0176 SAVED AMOUNT 1.
0178 SAVED CO2
Reduction on carbon dioxide emissions in tn. See the note on page 180.
• The counter value is accumulated till it reaches 6553.5 (the counter does not roll over).
• Can be reset with parameter 4509 ENERGY RESET (resets all energy calculators at the same time).
• CO2 conversion factor is set with parameter 4507 CO2 CONV FACTOR.
• See Group 45: ENERGY SAVING.
Parameters
112 ACS550-01/U1 User’s Manual
Parameters
ACS550-01/U1 User’s Manual 113
Code Description
0305 FAULT WORD 1
Read-only copy of the Fault Word 1. Bit # 0305, FAULT WORD 1 0306, FAULT WORD 2 0307, FAULT WORD 3
• When a fault is active, the
0 OVERCURRENT Obsolete EFB 1
corresponding bit for the active fault is
set in the Fault Words. 1 DC OVERVOLT THERM FAIL EFB 2
• Each fault has a dedicated bit 2 DEV OVERTEMP OPEX LINK EFB 3
allocated within Fault Words.
• See section Fault listing on page 260 3 SHORT CIRC OPEX PWR INCOMPATIBLE SW
for a description of the faults. 4 Reserved CURR MEAS USER LOAD CURVE
• The control panel displays the word in
5 DC UNDERVOLT SUPPLY PHASE Reserved
hex. For example, all zeros and a 1 in
Bit 0 displays as 0001. All zeros and a 6 AI1 LOSS ENCODER ERR Reserved
1 in Bit 15 displays as 8000. 7 AI2 LOSS OVERSPEED Reserved
0306 FAULT WORD 2 8 MOT OVERTEMP Reserved Reserved
Read-only copy of the Fault Word 2.
9 PANEL LOSS DRIVE ID Reserved
• See parameter 0305.
10 ID RUN FAIL CONFIG FILE System error
0307 FAULT WORD 3
Read-only copy of the Fault Word 3. 11 MOTOR STALL SERIAL 1 ERR System error
• See parameter 0305. 12 CB OVERTEMP EFB CON FILE System error
13 EXT FAULT 1 FORCE TRIP System error
14 EXT FAULT 2 MOTOR PHASE System error
15 EARTH FAULT OUTP WIRING Param. setting fault
Parameters
114 ACS550-01/U1 User’s Manual
Parameters
ACS550-01/U1 User’s Manual 115
Parameters
116 ACS550-01/U1 User’s Manual
Code Description
11 = TIMED FUNC 1. – Assigns Start/Stop control to Timed Function 1 (Timed Function activated = START; Timed
Function de-activated = STOP). See Group 36: TIMED FUNCTIONS.
12…14 = TIMED FUNC 2…4 – Assigns Start/Stop control to Timed Function 2…4. See TIMED FUNC 1 above.
1002 EXT2 COMMANDS
Defines external control location 2 (EXT2) – the configuration of start, stop and direction commands.
• See parameter 1001 EXT1 COMMANDS above.
1003 DIRECTION
Defines the control of motor rotation direction.
1 = FORWARD – Rotation is fixed in the forward direction.
2 = REVERSE – Rotation is fixed in the reverse direction.
3 = REQUEST – Rotation direction can be changed on command.
1004 JOGGING SEL
Defines the signal that activates the jogging function. Jogging uses Constant Speed 7 (parameter 1208) for speed
reference and ramp pair 2 (parameters 2205 and 2206) for accelerating and decelerating. When the jogging
activation signal is lost, the drive uses ramp stop to decelerate to zero speed, even if coast stop is used in normal
operation (parameter 2102). The jogging status can be parameterized to relay outputs (parameter 1401). The jogging
status is also seen in DCU Profile status bit 21.
0 = NOT SEL – Disables the jogging function.
1 = DI1 – Activates/de-activates jogging based on the state of DI1 (DI1 activated = jogging active; DI1 de-activated =
jogging inactive).
2…6 = DI2…DI6 – Activates jogging based on the state of the selected digital input. See DI1 above.
-1 = DI1(INV) – Activates jogging based on the state of DI1 (DI1 activated = jogging inactive; DI1 de-activated = jogging
active).
-2…-6 = DI2(INV)…DI6(INV) – Activates jogging based on the state of the selected digital input. See DI1(INV) above.
Parameters
ACS550-01/U1 User’s Manual 117
Code Description
1101 KEYPAD REF SEL
Selects the reference controlled in local control mode.
1 = REF1(Hz/rpm) – Reference type depends on parameter 9904 MOTOR CTRL MODE.
• Speed reference (rpm) if 9904 = 1 (VECTOR:sPEED) or 2 (VECTOR:TORQ).
• Frequency reference (Hz) if 9904 = 3 (SCALAR:FREQ).
2 = REF2(%)
1102 EXT1/EXT2 SEL
Defines the source for selecting between the two external control locations EXT1 or EXT2. Thus, defines the source for
Start/Stop/Direction commands and reference signals.
0 = EXT1 – Selects external control location 1 (EXT1).
• See parameter 1001 EXT1 COMMANDS for EXT1’s Start/Stop/Dir definitions.
• See parameter 1103 REF1 SELECT for EXT1’s reference definitions.
1 = DI1 – Assigns control to EXT1 or EXT2 based on the state of DI1 (DI1 activated = EXT2; DI1 de-activated = EXT1).
2…6 = DI2…DI6 – Assigns control to EXT1 or EXT2 based on the state of the selected digital input. See DI1 above.
7 = EXT2 – Selects external control location 2 (EXT2).
• See parameter 1002 EXT2 COMMANDS for EXT2’s Start/Stop/Dir definitions.
• See parameter 1106 REF2 SELECT for EXT2’s reference definitions.
8 = COMM – Assigns control of the drive via external control location EXT1 or EXT2 based on the fieldbus control word.
• Bit 5 of the Command Word 1 (parameter 0301) defines the active external control location (EXT1 or EXT2).
• See Fieldbus user’s manual for detailed instructions.
9 = TIMED FUNC 1 – Assigns control to EXT1 or EXT2 based on the state of the Timed Function (Timed Function
activated = EXT2; Timed Function de-activated = EXT1). See Group 36: TIMED FUNCTIONS.
10…12 = TIMED FUNC 2…4 – Assigns control to EXT1 or EXT2 based on the state of the Timed Function. See TIMED
FUNC 1 above.
-1 = DI1(INV) – Assigns control to EXT1 or EXT2 based on the state of DI1 (DI1 activated = EXT1; DI1 de-activated =
EXT2).
-2…-6 = DI2(INV)…DI6(INV) – Assigns control to EXT1 or EXT2 based on the state of the selected digital input. See
DI1(INV) above.
1103 REF1 SELECT
EXT REF 1 MAX
Selects the signal source for external reference REF1.
0 = KEYPAD – Defines the control panel as the reference
source.
1 = AI1 – Defines analog input 1 (AI1) as the reference EXT REF 1 MIN
source.
2 = AI2 – Defines analog input 2 (AI2) as the reference - EXT REF 1 MIN
source. 10 V /
3 = AI1/JOYST – Defines analog input 1 (AI1), configured for 20 mA
joystick operation, as the reference source. - EXT REF 1 MAX
• The minimum input signal runs the drive at the maximum
reference in the reverse direction. Define the minimum 2 V / 4 mA
0 V / 0 mA
using parameter 1104. EXT REF 1 MIN
• The maximum input signal runs the drive at maximum -2% +2%
reference in the forward direction. Define the maximum - EXT REF 1 MIN
using parameter 1105.
Hysteresis 4% of full scale
• Requires parameter 1003 = 3 (REQUEST).
WARNING! Because the low end of the reference
range commands full reverse operation, do not use 0 V as the lower end of the reference range. Doing so
means that if the control signal is lost (which is a 0 V input) the result is full reverse operation. Instead, use
the following set-up so that loss of the analog input triggers a fault, stopping the drive:
• Set parameter 1301 MINIMUM AI1 (1304 MINIMUM AI2) at 20% (2 V or 4 mA).
• Set parameter 3021 AI1 FAULT LIMIT to a value 5% or higher.
• Set parameter 3001 AI<MIN FUNCTION to 1 (FAULT).
4 = AI2/JOYST – Defines analog input 2 (AI2), configured for joystick operation, as the reference source.
• See above (AI1/JOYST) description.
Parameters
118 ACS550-01/U1 User’s Manual
Code Description
5 = DI3U,4D(R) – Defines digital inputs as the speed reference source (motor potentiometer control).
• Digital input DI3 increases the speed (the U stands for “up”).
• Digital input DI4 decreases the speed (the D stands for “down”).
• A Stop command resets the reference to zero (the R stands for “reset”).
• Parameter 2205 ACCELER TIME 2 controls the reference signal’s rate of change.
6 = DI3U,4D – Same as above (DI3U,4D(R)), except:
• A Stop command does not reset the reference to zero. The reference is stored.
• When the drive restarts, the motor ramps up (at the selected acceleration rate) to the stored reference.
7 = DI5U,6D – Same as above (DI3U,4D), except that DI5 and DI6 are the digital inputs used.
8 = COMM – Defines the fieldbus as the reference source.
9 = COMM+AI1 – Defines a fieldbus and analog input 1 (AI1) combination as the reference source. See Analog input
reference correction below.
10 = COMM*AI1 – Defines a fieldbus and analog input 1 (AI1) combination as the reference source. See Analog input
reference correction below.
11 = DI3U,4D(RNC) – Same as DI3U,4D(R) above, except that:
• Changing the control source (EXT1 to EXT2, EXT2 to EXT1, LOC to REM) does not copy the reference.
12 = DI3U,4D(NC) – Same as DI3U,4D above, except that:
• Changing the control source (EXT1 to EXT2, EXT2 to EXT1, LOC to REM) does not copy the reference.
• Stop command resets reference to zero.
13 = DI5U,6D(NC) – Same as DI5U,6D above, except that:
• Changing the control source (EXT1 to EXT2, EXT2 to EXT1, LOC to REM) does not copy the reference.
14 = AI1+AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog input reference correction below.
15 = AI1*AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog input reference correction below.
16 = AI1-AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog input reference correction below.
17 = AI1/AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog input reference correction below.
20 = KEYPAD(RNC) – Defines the control panel as the reference source.
• A Stop command resets the reference to zero (the R stands for reset.).
• Changing the control source (EXT1 to EXT2, EXT2 to EXT1) does not copy the reference.
21 = KEYPAD(NC) – Defines the control panel as the reference source.
• A Stop command does not reset the reference to zero. The reference is stored.
• Changing the control source (EXT1 to EXT2, EXT2 to EXT1) does not copy the reference.
Analog input reference correction
Parameter values 9, 10 and 14…17 use the formula in the following table.
Value setting Calculation of the AI reference
C+B C value + (B value - 50% of reference value)
C*B C value · (B value / 50% of reference value)
C-B (C value + 50% of reference value) - B value
C/B (C value · 50% of reference value) / B value
Where:
• C = Main reference value 120
( = COMM for values 9, 10 and 17 (/)
= AI1 for values 14…17). 100
• B = Correcting reference
( = AI1 for values 9, 10 and 80
= AI2 for values 14…17). 9, 14 (+)
Example: 60
The figure shows the reference source curves for value 40 10, 15 (*)
settings 9, 10 and 14…17, where:
• C = 25%. 20
• P 4012 SETPOINT MIN = 0. 16 (-)
• P 4013 SETPOINT MAX = 0. 0
0 100% B
• B varies along the horizontal axis.
Parameters
ACS550-01/U1 User’s Manual 119
Code Description
1104 REF1 MIN Ext ref
Sets the minimum for external reference 1.
• The minimum analog input signal (as a percent of the full
signal in volts or amperes) corresponds to REF1 MIN in P 1105
Hz/rpm. (MAX)
• Parameter 1301 MINIMUM AI1 or 1304 MINIMUM AI2 sets
the minimum analog input signal.
• These parameters (reference and analog min. and max.
settings) provide scale and offset adjustment for the
reference. P 1104 Analog
1105 REF1 MAX (MIN) input signal
Sets the maximum for external reference 1. P 1301 P 1302
• The maximum analog input signal (as a percent of full or 1304 or 1305
the signal in volts or amperes) corresponds to REF1 MAX
in Hz/rpm. Ext ref
• Parameter 1302 MAXIMUM AI1 or 1305 MAXIMUM AI2 sets
the maximum analog input signal. P 1104
(MIN)
P 1105
(MAX)
Analog
Parameters
120 ACS550-01/U1 User’s Manual
Note: Parameter 1208 CONST SPEED 7 acts also as a so-called fault speed which
may be activated if the control signal is lost. For example, see parameters 3001
AI<MIN FUNCTION, 3002 PANEL COMM ERR and 3018 COMM FAULT FUNC.
Code Description
1201 CONST SPEED SEL
Defines the digital inputs used to select Constant Speeds. See general comments in introduction.
0 = NOT SEL – Disables the constant speed function.
1 = DI1 – Selects Constant Speed 1 with digital input DI1.
• Digital input activated = Constant Speed 1 activated.
2…6 = DI2…DI6 – Selects Constant Speed 1 with digital input DI2…DI6. See above.
7 = DI1,2 – Selects one of three Constant Speeds (1…3) using DI1 and DI2.
• Uses two digital inputs, as defined below (0 = DI de-activated, 1 = DI activated):
DI1 DI2 Function
0 0 No constant speed
1 0 Constant speed 1 (1202)
0 1 Constant speed 2 (1203)
1 1 Constant speed 3 (1204)
• Can be set up as a so-called fault speed, which is activated if the control signal is lost. Refer to parameter 3001
AI<MIN function and parameter 3002 PANEL COMM ERR.
8 = DI2,3 – Selects one of three Constant Speeds (1…3) using DI2 and DI3.
• See above (DI1,2) for code.
9 = DI3,4 – Selects one of three Constant Speeds (1…3) using DI3 and DI4.
• See above (DI1,2) for code.
10 = DI4,5 – Selects one of three Constant Speeds (1…3) using DI4 and DI5.
• See above (DI1,2) for code.
11 = DI5,6 – Selects one of three Constant Speeds (1…3) using DI5 and DI6.
• See above (DI1,2) for code.
12 = DI1,2,3 – Selects one of seven Constant Speeds (1…7) using DI1, DI2 and DI3.
• Uses three digital inputs, as defined below (0 = DI de-activated, 1 = DI activated):
DI1 DI2 DI3 Function
0 0 0 No constant speed
1 0 0 Constant speed 1 (1202)
0 1 0 Constant speed 2 (1203)
1 1 0 Constant speed 3 (1204)
0 0 1 Constant speed 4 (1205)
1 0 1 Constant speed 5 (1206)
0 1 1 Constant speed 6 (1207)
1 1 1 Constant speed 7 (1208)
Parameters
ACS550-01/U1 User’s Manual 121
Code Description
13 = DI3,4,5 – Selects one of seven Constant Speeds (1…7) using DI3, DI4 and DI5.
• See above (DI1,2,3) for code.
14 = DI4,5,6 – Selects one of seven Constant Speeds (1…7) using DI4, DI5 and DI6.
• See above (DI1,2,3) for code.
15…18 = TIMED FUNC 1…4 – Selects Constant Speed 1, Constant Speed 2 or the external reference, depending on
the state of the Timed Function (1…4) and constant speed mode. See parameter 1209 TIMED MODE SEL and Group
36: TIMED FUNCTIONS.
19 = TIMED FUN1&2 – Selects a constant speed or the external reference, depending on the state of Timed Functions
1 & 2 and constant speed mode. See parameter 1209 TIMED MODE SEL and Group 36: TIMED FUNCTIONS.
-1 = DI1(INV) – Selects Constant Speed 1 with digital input DI1.
• Inverse operation: Digital input de-activated = Constant Speed 1 activated.
-2…- 6 = DI2(INV)…DI6(INV) – Selects Constant Speed 1 with digital input. See above.
-7 = DI1,2(INV) – Selects one of three Constant Speeds (1…3) using DI1 and DI2.
• Inverse operation uses two digital inputs, as defined below (0 = DI de-activated, 1 = DI activated):
DI1 DI2 Function
1 1 No constant speed
0 1 Constant speed 1 (1202)
1 0 Constant speed 2 (1203)
0 0 Constant speed 3 (1204)
-8 = DI2,3(INV) – Selects one of three Constant Speeds (1…3) using DI2 and DI3.
• See above (DI1,2(INV)) for code.
-9 = DI3,4(INV) – Selects one of three Constant Speeds (1…3) using DI3 and DI4.
• See above (DI1,2(INV)) for code.
-10 = DI4,5(INV) – Selects one of three Constant Speeds (1…3) using DI4 and DI5.
• See above (DI1,2(INV)) for code.
-11 = DI5,6(INV) – Selects one of three Constant Speeds (1…3) using DI5 and DI6.
• See above (DI1,2(INV)) for code.
-12 = DI1,2,3(INV) – Selects one of seven Constant Speeds (1…7) using DI1, DI2 and DI3.
• Inverse operation uses three digital inputs, as defined below (0 = DI de-activated, 1 = DI activated):
Parameters
122 ACS550-01/U1 User’s Manual
Code Description
1209 TIMED MODE SEL
Defines timed function activated constant speed mode. Timed function can be used to change between the external
reference and constant speeds when parameter 1201 CONST SPEED SEL = 15…18 (TIMED FUNC 1…4) or 19 (TIMED
FUN1&2).
1 = EXT/CS1/2/3
• If parameter 1201 = 15…18 (TIMED FUNC 1…4), selects an external speed when this timed function (1…4) is not
active and selects Constant speed 1 when it is active.
TIMED FUNCTION 1…4 Function
0 External reference
1 Constant speed 1 (1202)
• If parameter 1201 = 19 (TIMED FUN1&2), selects an external speed when neither timed function is active, selects
Constant speed 1 when only Timed function 1 is active, selects Constant speed 2 when only Timed function 2 is
active and selects Constant speed 3 when both Timed functions 1 and 2 are active.
TIMED FUNCTION 1 TIMED FUNCTION 2 Function
0 0 External reference
1 0 Constant speed 1 (1202)
0 1 Constant speed 2 (1203)
1 1 Constant speed 3 (1204)
2 = CS1/2/3/4
• If parameter 1201 = 15…18 (TIMED FUNC 1…4), selects Constant speed 1 when this timed function (1…4) is not
active and selects Constant speed 2 when it is active.
TIMED FUNCTION 1…4 Function
0 Constant speed 1 (1202)
1 Constant speed 2 (1203)
• If parameter 1201 = 19 (TIMED FUN1&2), selects Constant speed 1 when neither timed function is active, selects
Constant speed 2 when only Timed function 1 is active, selects Constant speed 3 when only Timed function 2 is
active and selects Constant speed 4 when both Timed functions 1 and 2 are active.
TIMED FUNCTION 1 TIMED FUNCTION 2 Function
0 0 Constant speed 1 (1202)
1 0 Constant speed 2 (1203)
0 1 Constant speed 3 (1204)
1 1 Constant speed 4 (1205)
Parameters
ACS550-01/U1 User’s Manual 123
63
Filtered signal
t
Time constant
1304 MINIMUM AI2
Defines the minimum value of the analog input.
• See MINIMUM AI1 above.
1305 MAXIMUM AI2
Defines the maximum value of the analog input.
• See MAXIMUM AI1 above.
1306 FILTER AI2
Defines the filter time constant for analog input 2 (AI2).
• See FILTER AI1 above.
Parameters
124 ACS550-01/U1 User’s Manual
Parameters
ACS550-01/U1 User’s Manual 125
Code Description
35 = COMM – Energize relay based on input from fieldbus communication.
• Fieldbus writes binary code in parameter 0134 that can energize relay 1…relay 6 according to the following:
1406 RO 2 ON DELAY
Defines the switch-on delay for relay 2.
• See RO 1 ON DELAY.
1407 RO 2 OFF DELAY
Defines the switch-off delay for relay 2.
• See RO 1 OFF DELAY.
1408 RO 3 ON DELAY
Defines the switch-on delay for relay 3.
• See RO 1 ON DELAY.
Parameters
126 ACS550-01/U1 User’s Manual
Code Description
1409 RO 3 OFF DELAY
Switch-off delay for relay 3.
• See RO 1 OFF DELAY.
1410 RELAY OUTPUT 4…6
… Defines the event or condition that activates relay 4…6 – what relay output 4…6 means. Available if OREL-01 Relay
1412 Output Extension Module is installed.
• See 1401 RELAY OUTPUT 1.
1413 RO 4 ON DELAY
Defines the switch-on delay for relay 4.
• See RO 1 ON DELAY.
1414 RO 4 OFF DELAY
Defines the switch-off delay for relay 4.
• See RO 1 OFF DELAY.
1415 RO 5 ON DELAY
Defines the switch-on delay for relay 5.
• See RO 1 ON DELAY.
1416 RO 5 OFF DELAY
Defines the switch-off delay for relay 5.
• See RO 1 OFF DELAY.
1417 RO 6 ON DELAY
Defines the switch-on delay for relay 6.
• See RO 1 ON DELAY.
1418 RO 6 OFF DELAY
Defines the switch-off delay for relay 6.
• See RO 1 OFF DELAY.
Parameters
ACS550-01/U1 User’s Manual 127
Parameters
128 ACS550-01/U1 User’s Manual
Code Description
1511 MAXIMUM AO2
Sets the maximum output current. See MAXIMUM AO1 above.
1512 FILTER AO2
Defines the filter time constant for AO2. See FILTER AO1 above.
Parameters
ACS550-01/U1 User’s Manual 129
Parameters
130 ACS550-01/U1 User’s Manual
Code Description
1605 USER PAR SET CHG
Defines control for changing the user parameter set.
• See parameter 9902 APPLIC MACRO.
• The drive must be stopped to change User Parameter Sets.
• During a change, the drive will not start.
Note: Always save the User Parameter Set after changing any parameter settings, or performing a motor
identification.
• Whenever the power is cycled, or parameter 9902 APPLIC MACRO is changed, the drive loads the last settings
saved. Any unsaved changes to a user parameter set are lost.
Note: The value of this parameter (1605) is not included in the User Parameter Sets, and it does not change if User
Parameter Sets change.
Note: You can use a relay output to supervise the selection of User Parameter Set 2.
• See parameter 1401.
0 = NOT SEL – Defines the control panel (using parameter 9902) as the only control for changing User Parameter
Sets.
1 = DI1 – Defines digital input DI1 as a control for changing User Parameter Sets.
• The drive loads User Parameter Set 1 on the falling edge of the digital input.
• The drive loads User Parameter Set 2 on the rising edge of the digital input.
• The User Parameter Set changes only when the drive is stopped.
2…6 = DI2…DI6 – Defines digital input DI2…DI6 as a control for changing User Parameter Sets.
• See DI1 above.
-1 = DI1(INV) – Defines an inverted digital input DI1 as a control for changing User Parameter Sets.
• The drive loads User Parameter Set 1 on the rising edge of the digital input.
• The drive loads User Parameter Set 2 on the falling edge of the digital input.
• The User Parameter Set changes only when the drive is stopped.
-2…-6 = DI2(INV)…DI6(INV) – Defines an inverted digital input DI2…DI6 as a control for changing User Parameter Sets.
• See DI1(INV) above.
1606 LOCAL LOCK
Defines control for the use of the LOC mode. The LOC mode allows drive control from the control panel.
• When LOCAL LOCK is active, the control panel cannot change to LOC mode.
0 = NOT SEL – Disables the lock. The control panel can select LOC and control the drive.
1 = DI1 – Defines digital input DI1 as the control for setting the local lock.
• Activating the digital input locks out local control.
• De-activating the digital input enable the LOC selection.
2…6 = DI2…DI6 – Defines digital input DI2…DI6 as the control for setting the local lock.
• See DI1 above.
7 = ON – Sets the lock. The control panel cannot select LOC and cannot control the drive.
8 = COMM – Defines bit 14 of the Command Word 1 as the control for setting the local lock.
• The Command Word is supplied through fieldbus communication.
• The Command Word is 0301.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the control for setting the local lock.
• De-activating the digital input locks out local control.
• Activating the digital input enable the LOC selection.
-2…-6 = DI2(INV)…DI6(INV) – Defines an inverted digital input DI2…DI6 as the control for setting the local lock.
• See DI1(INV) above.
1607 PARAM SAVE
Saves all altered parameters to permanent memory.
• Parameters altered through a fieldbus are not automatically saved to permanent memory. To save, you must use
this parameter.
• If 1602 PARAMETER LOCK = 2 (NOT SAVED), parameters altered from the control panel are not saved. To save, you
must use this parameter.
• If 1602 PARAMETER LOCK = 1 (OPEN), parameters altered from the control panel are stored immediately to
permanent memory.
0 = DONE – Value changes automatically when all parameters are saved.
1 = SAVE… – Saves altered parameters to permanent memory.
Parameters
ACS550-01/U1 User’s Manual 131
Code Description
1608 START ENABLE 1
Selects the source of the start enable 1 signal.
Note: Start enable functionality differs from the run enable functionality.
0 = NOT SEL – Allows the drive to start without an external start enable signal.
1 = DI1 – Defines digital input DI1 as the start enable 1 signal.
• This digital input must be activated for start enable 1 signal.
• If the voltage drops and de-activates this digital input, the drive will coast to stop and show alarm 2021 on the
panel display. The drive will not start until start enable 1 signal resumes.
2…6 = DI2…DI6 – Defines digital input DI2…DI6 as the start enable 1 signal.
• See DI1 above.
7 = COMM – Assigns the fieldbus Command Word as the source for the start enable 1 signal.
• Bit 2 of the Command word 2 (parameter 0302) activates the start disable 1 signal.
• See fieldbus user’s manual for detailed instructions.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the start enable 1 signal.
-2…-6 = DI2 (INV)…DI6(INV) – Defines an inverted digital input DI2…DI6 as the start enable 1 signal.
• See DI1 (INV) above.
Drive started
START/STOP
COMMAND
(Group 10)
START ENABLE
SIGNAL
(Parameters
1608 & 1609)
Relay energized
Relay STARTED
de-energized RELAY STATUS
(Group 14)
Damper open
Damper Damper
closed closed DAMPER
STATUS
Damper Damper
opening closing
time time
MOTOR STATUS
Acceleration Drive coasts
time to stop
(Par 2202)
Parameters
132 ACS550-01/U1 User’s Manual
Code Description
1609 START ENABLE 2
Selects the source of the start enable 2 signal.
Note: Start enable functionality differs from the run enable functionality.
0 = NOT SEL – Allows the drive to start without an external start enable signal.
1 = DI1 – Defines digital input DI1 as the start enable 2 signal.
• This digital input must be activated for start enable 2 signal.
• If the voltage drops and de-activates this digital input, the drive will coast to stop and show alarm 2022 on the
panel display. The drive will not start until start enable 2 signal resumes.
2…6 = DI2…DI6 – Defines digital input DI2…DI6 as the start enable 2 signal.
• See DI1 above.
7 = COMM – Assigns the fieldbus Command Word as the source for the start enable 2 signal. Bit 3 of the Command
word 2 (parameter 0302) activates the start disable 2 signal.
• See fieldbus user’s manual for detailed instructions.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the start enable 2 signal.
-2…-6 = DI2(INV)…DI6(INV) – Defines an inverted digital input DI2…DI6 as the start enable 2 signal.
• See DI1 (INV) above.
1610 DISPLAY ALARMS
Controls the visibility of the following alarms:
• 2001, Overcurrent alarm
• 2002, Overvoltage alarm
• 2003, Undervoltage alarm
• 2009, Device overtemperature alarm.
For more information, see section Alarm listing on page 267.
0 = NO – The above alarms are suppressed.
1 = YES – All of the above alarms are enabled.
1611 PARAMETER VIEW
Selects the parameter view, i.e. which parameters are shown.
Note: This parameter is visible only when it is activated by the optional FlashDrop device. FlashDrop is designed for
fast copying of parameters to unpowered drives. It allows easy customization of the parameter list, e.g. selected
parameters can be hidden. For more information, see MFDT-01 FlashDrop User’s Manual (3AFE68591074
[English]).
FlashDrop parameter values are activated by setting parameter 9902 to 31 (LOAD FD SET).
0 = DEFAULT – Complete long and short parameter lists are shown.
1 = FLASHDROP – FlashDrop parameter list is shown. Does not include short parameter list. Parameters that are
hidden by the FlashDrop device are not visible.
1612 FAN CONTROL
Selects drive cooling fan control. Can be used to mitigate DC voltage fluctuations.
0 = AUTO – Fan is controlled automatically (default).
1 = ON – Fan is always forced on.
1613 FAULT RESET
Allows to reset faults with a parameter. Can be used to reset faults from remote monitoring systems that have access
to drive parameters.
0 = DEFAULT – Fault is not reset (default)
1 = RESET NOW – Resets fault.
Parameters
ACS550-01/U1 User’s Manual 133
P 2001
Parameters
134 ACS550-01/U1 User’s Manual
Code Description
2007 MINIMUM FREQ Freq 2007 value is < 0
Defines the minimum limit for the drive output frequency. P 2008
• A positive or zero minimum frequency value defines two
ranges, one positive and one negative.
• A negative minimum frequency value defines one speed range. Frequency range allowed
0 Time
See the figure.
Note: Keep MINIMUM FREQ MAXIMUM FREQ.
P 2007
2008 MAXIMUM FREQ
Defines the maximum limit for the drive output frequency.
Freq 2007 value is > 0
P 2008
Frequency range allowed
P 2007
0 Time
-(P 2007)
Frequency range allowed
-(P 2008)
Parameters
ACS550-01/U1 User’s Manual 135
Code Description
2017 MAX TORQUE 1
Sets the first maximum limit for torque (%). Value is a percent of the motor nominal torque.
2018 MAX TORQUE 2
Sets the second maximum limit for torque (%). Value is a percent of the motor nominal torque.
Parameters
136 ACS550-01/U1 User’s Manual
Parameters
ACS550-01/U1 User’s Manual 137
Code Description
2105 DC HOLD SPEED
Sets the speed for DC Hold. Requires that parameter 2104 DC HOLD CTL = 1 (DC HOLD).
2106 DC CURR REF
Defines the DC current control reference as a percentage of parameter 9906 MOTOR NOM CURR.
2107 DC BRAKE TIME
Defines the DC brake time after modulation has stopped, if parameter 2104 is 2 (DC BRAKING).
2108 START INHIBIT
Sets the Start inhibit function on or off. If the drive is not actively started and running, the Start inhibit function ignores
a pending start command in any of the following situations and a new start command is required:
• A fault is reset.
• Run Enable (parameter 1601) activates while start command is active.
• Mode changes from local to remote.
• Control switches from EXT1 to EXT2.
• Control switches from EXT2 to EXT1.
0 = OFF – Disables the Start inhibit function.
1 = ON – Enables the Start inhibit function.
2109 EMERG STOP SEL
Defines control of the Emergency stop command. When activated:
• Emergency stop decelerates the motor using the emergency stop ramp (parameter 2208 EMERG DEC TIME).
• Requires an external stop command and removal of the emergency stop command before drive can restart.
0 = NOT SEL – Disables the Emergency stop function through digital inputs.
1 = DI1 – Defines digital input DI1 as the control for Emergency stop command.
• Activating the digital input issues an Emergency stop command.
• De-activating the digital input removes the Emergency stop command.
2…6 = DI2…DI6 – Defines digital input DI2…DI6 as the control for Emergency stop command.
• See DI1 above.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the control for Emergency stop command.
• De-activating the digital input issues an Emergency stop command.
• Activating the digital input removes the Emergency stop command.
-2…-6 = DI2(INV)…DI6(INV) – Defines an inverted digital input DI2…DI6 as the control for Emergency stop command.
• See DI1(INV) above.
2110 TORQ BOOST CURR
Sets the maximum supplied current during torque boost.
• See parameter 2101 START FUNCTION.
Parameters
138 ACS550-01/U1 User’s Manual
Code Description
2112 ZERO SPEED DELAY
Defines the delay for the Zero Speed Delay function. If parameter value is set to zero, the Zero Speed Delay function
is disabled.
The function is useful in applications where a smooth and quick restarting is essential. During the delay the drive
knows accurately the rotor position.
No Zero Speed Delay With Zero Speed Delay
Speed Speed
Speed controller switched off: Speed controller remains live.
Motor coasts to stop. Motor is decelerated to true 0 speed.
Parameters
ACS550-01/U1 User’s Manual 139
Parameters
140 ACS550-01/U1 User’s Manual
Code Description
2208 EMERG DEC TIME
Sets the deceleration time for maximum frequency to zero for an emergency.
• See parameter 2109 EMERG STOP SEL.
• Ramp is linear.
2209 RAMP INPUT 0
Defines control for forcing the speed to 0 with the currently used deceleration ramp (see parameters 2203 DECELER
TIME 1 and 2206 DECELER TIME 2).
0 = NOT SEL – Not selected.
1 = DI1 – Defines digital input DI1 as the control for forcing the speed to 0.
• Activating the digital input forces the speed to zero, after which the speed will stay at 0.
• De-activating the digital input: speed control resumes normal operation.
2…6 = DI2…DI6 – Defines digital input DI2…DI6 as the control for forcing the speed to 0.
• See DI1 above.
7 = COMM – Defines bit 13 of the Command Word 1 as the control for forcing the speed to 0.
• The Command Word is supplied through fieldbus communication.
• The Command Word is parameter 0301.
-1 = DI1(INV) – Defines inverted digital input DI1 as the control for forcing the speed to 0.
• De-activating the digital input forces the speed to 0.
• Activating the digital input: speed control resumes normal operation.
-2…-6 = DI2(INV)…DI6(INV) – Defines an inverted digital input DI2…DI6 as the control for forcing the speed to 0.
• See DI1(INV) above.
Parameters
ACS550-01/U1 User’s Manual 141
Controller output
e
Kp · TD ·
Ts Kp · e
Error value
Parameters
142 ACS550-01/U1 User’s Manual
Code Description
2304 ACC COMPENSATION
Sets the derivation time for acceleration compensation.
• Adding a derivative of the reference to the output of the speed controller compensates for inertia during
acceleration.
• 2303 DERIVATION TIME describes the principle of derivative action.
• Rule of thumb: Set this parameter between 50 and 100% of the sum of the mechanical time constants for the motor
and the driven machine.
• The figure shows the speed responses when a high inertia load is accelerated along a ramp.
* No acceleration compensation Acceleration compensation
% %
Speed reference
Actual speed
t t
*Note: You can use parameter 2305 AUTOTUNE RUN to automatically set acceleration compensation.
2305 AUTOTUNE RUN
Starts automatic tuning of the speed controller.
0 = OFF – Disables the Autotune creation process. (Does not disable the operation of Autotune settings.)
1 = ON – Activates speed controller autotuning. Automatically reverts to OFF.
Procedure:
Note: The motor load must be connected.
• Run the motor at a constant speed of 20 to 40% of the rated speed.
• Change the autotuning parameter 2305 to ON.
The drive:
• Accelerates the motor.
• Calculates values for proportional gain, integration time and acceleration compensation.
• Changes parameters 2301, 2302 and 2304 to these values.
• Resets 2305 to OFF.
Parameters
ACS550-01/U1 User’s Manual 143
Parameters
144 ACS550-01/U1 User’s Manual
Parameters
ACS550-01/U1 User’s Manual 145
80
1
40 2
4 3
5
0
5 10 20 30 40 50
f (Hz)
2603 IR COMP VOLT IR compensation
Sets the IR compensation voltage used for 0 Hz. • When enabled, IR compensation provides an extra
• Requires parameter 9904 MOTOR CTRL MODE = voltage boost to the motor at low speeds. Use IR
3 (SCALAR:FREQ). compensation, for example, in applications that require a
• Keep IR compensation as low as possible to prevent high breakaway torque.
overheating. Motor
• Typical IR compensation values are: voltage
380…480 V drives A
PN (kW) 3 7.5 15 37 132 A = IR compensated
IR comp (V) 18 15 12 8 3 B = No compensation
P 2603
2604 IR COMP FREQ
f (Hz)
Sets the frequency at which IR compensation is 0 V (in B
% of motor frequency).
P 2604
2605 U/F RATIO
Selects the form for the U/f (voltage to frequency) ratio below field weakening point.
1 = LINEAR – Preferred for constant torque applications.
2 = SQUARED – Preferred for centrifugal pump and fan applications. (SQUARED is more silent for most operating
frequencies.)
Parameters
146 ACS550-01/U1 User’s Manual
Code Description
2606 SWITCHING FREQ
Sets the switching frequency for the drive. Also see parameter 2607 SWITCH FREQ CTRL and section Switching
frequency derating on page 280.
• Higher switching frequencies mean less noise.
• In multimotor systems, do not change the switching frequency from the default value.
• 12 kHz switching frequency is available in scalar control mode, that is when parameter 9904 MOTOR CTRL MODE = 3
(SCALAR:FREQ).
• See the availability of switching frequencies for different drive types in the table below.
1, 2, 4 and 8 kHz 12 kHz
208…240 V All types Frame sizes R1…R4 in scalar control mode
380…480 V All types Frame sizes R1…R4 (except ACS550-01-097A-4) in scalar control mode
500…600 V All types Frame sizes R2…R4 in scalar control mode
Parameters
ACS550-01/U1 User’s Manual 147
Parameters
148 ACS550-01/U1 User’s Manual
Parameters
ACS550-01/U1 User’s Manual 149
Code Description
3006 MOT THERM TIME Motor load
Sets the motor thermal time constant for the motor temperature
model.
• This is the time required for the motor to reach 63% of the final t
temperature with steady load.
• For thermal protection according to UL requirements for NEMA Temp. rise
class motors, use the rule of thumb: MOTOR THERM TIME equals 100%
35 times t6, where t6 (in seconds) is specified by the motor 63%
manufacturer as the time that the motor can safely operate at six
t
times its rated current.
• The thermal time for a Class 10 trip curve is 350 s, for a Class
}
P 3006
20 trip curve 700 s, and for a Class 30 trip curve 1050 s.
3007 MOT LOAD CURVE
Output current relative to
Sets the maximum allowable operating load of the motor. 9906 MOTOR NOM CURR
• With the default value 100%, motor overload protection is functioning
when the constant current exceeds 127% of the parameter 9906 150
MOTOR NOM CURR value.
• The default overloadability is at the same level as what motor
manufacturers typically allow below 30 °C (86 °F) ambient P 3007 100 =
temperature and below 1000 m (3300 ft) altitude. When the ambient 127%
temperature exceeds 30 °C (86 °F) or the installation altitude is over P 3008 50
1000 m (3300 ft), decrease the parameter 3007 value according to
the motor manufacturer’s recommendation. Frequency
Example: If the constant protection level needs to be 115% of
the motor nominal current, set parameter 3007 value to 91% P 3009
(= 115/127·100%).
3008 ZERO SPEED LOAD
Sets the maximum allowable current at zero speed.
• Value is relative to 9906 MOTOR NOM CURR.
3009 BREAK POINT FREQ
Sets the break point frequency for the motor load curve.
Example: Thermal protection trip times when parameters 3006 MOT THERM TIME, 3007 MOT LOAD CURVE and 3008
ZERO SPEED LOAD have default values.
IO/IN A
3.5
3.0 60 s
IO = Output current
2.5 90 s IN = Nominal motor current
2.0 fO = Output frequency
180 s fBRK = Break point frequency
1.5 300 s A = Trip time
600 s
1.0
0.5
fO/fBRK
0
0 0.2 0.4 0.6 0.8 1.0 1.2
Parameters
150 ACS550-01/U1 User’s Manual
Code Description
3010 STALL FUNCTION
This parameter defines the operation of the Stall function. This
protection is active if the drive operates in the stall region (see the
figure) for the time defined by 3012 STALL TIME. The “User Limit” is
defined in Group 20: LIMITS by 2017 MAX TORQUE 1, 2018 MAX TORQUE
2, or the limit on the COMM input. Torque/
0 = NOT SEL – Stall protection is not used. Current
1 = FAULT – When the drive operates in the stall region for the time set
by 3012 STALL TIME: Stall region
• The drive coasts to stop. 95%
• A fault indication is displayed.
2 = ALARM – When the drive operates in the stall region for the time set User
limit
by 3012 STALL TIME:
• An alarm indication is displayed.
• The alarm disappears when the drive is out of the stall region for
half the time set by parameter 3012 STALL TIME. f
3011 STALL FREQUENCY P 3011
This parameter sets the frequency value for the Stall function. Refer to Stall frequency
the figure.
3012 STALL TIME
This parameter sets the time value for the Stall function.
3017 EARTH FAULT
Defines the drive response if the drive detects a ground fault in the motor or motor cables. The drive monitors for
ground faults while the drive is running, and while the drive is not running. See also parameter 3023 WIRING FAULT
and 3028 EARTH FAULT LVL.
Note: Disabling earth fault (ground fault) may void the warranty.
0 = DISABLE – No drive response to ground faults.
1 = ENABLE – Ground faults display fault 16 (EARTH FAULT), and (if running) the drive coasts to stop.
3018 COMM FAULT FUNC
Defines the drive response if the fieldbus communication is lost.
0 = NOT SEL – No response.
1 = FAULT – Displays a fault (28, SERIAL 1 ERR) and the drive coasts to stop.
2 = CONST SP 7 – Displays an alarm (2005, I/O COMM) and sets speed using 1208 CONST SPEED 7. This “alarm speed”
remains active until the fieldbus writes a new reference value.
3 = LAST SPEED – Displays an alarm (2005, I/O COMM) and sets speed using the last operating level. This value is the
average speed over the last 10 seconds. This “alarm speed” remains active until the fieldbus writes a new
reference value.
WARNING! If you select CONST SP 7, or LAST SPEED, make sure that continued operation is safe when
fieldbus communication is lost.
3019 COMM FAULT TIME
Sets the communication fault time used with 3018 COMM FAULT FUNC.
• Brief interruptions in the fieldbus communication are not treated as faults if they are less than the COMM FAULT TIME
value.
3021 AI1 FAULT LIMIT
Sets a fault level for analog input 1.
• See 3001 AI<MIN FUNCTION.
3022 AI2 FAULT LIMIT
Sets a fault level for analog input 2.
• See 3001 AI<MIN FUNCTION.
Parameters
ACS550-01/U1 User’s Manual 151
Code Description
3023 WIRING FAULT
Defines the drive response to cross wiring faults and to ground faults detected when the drive is NOT running. When
the drive is not running it monitors for:
• Improper connections of input power to the drive output (the drive can display fault 35, OUTPUT WIRING if improper
connections are detected).
• Ground faults (the drive can display fault 16, EARTH FAULT if a ground fault is detected). Also, see parameter 3017
EARTH FAULT.
Note: Disabling wiring fault (ground fault) may void the warranty.
0 = DISABLE – No drive response to either of the above monitoring results.
1 = ENABLE – The drive displays faults when this monitoring detects problems.
3024 CB TEMP FAULT
Defines the drive response to control board overheating. Not for drives with an OMIO control board.
0 = DISABLE – No response.
1 = ENABLE – Displays fault 37 (CB OVERTEMP) and the drive coasts to stop.
3028 EARTH FAULT LVL
Defines detection level for earth fault. See Correcting faults, fault 16, EARTH FAULT.
Note: Parameter 3017 EARTH FAULT has to be enabled.
1 = LOW – Low level leakage current, high sensitivity. The drive trips to low ground (earth) leakage current (default in
the USA software version).
2 = MEDIUM – Medium sensitivity to ground (earth) fault current (default in the European software version).
3 = HIGH – High level leakage current, low sensitivity. The drive trips to higher ground (earth) leakage current.
Parameters
152 ACS550-01/U1 User’s Manual
Parameters
ACS550-01/U1 User’s Manual 153
Parameters
154 ACS550-01/U1 User’s Manual
Code Description
3207 SUPERV 3 PARAM
Selects the third supervised parameter. See 3201 SUPERV 1 PARAM above.
3208 SUPERV 3 LIM LO
Sets the low limit for the third supervised parameter. See 3207 SUPERV 3 PARAM above.
3209 SUPERV 3 LIM HI
Sets the high limit for the third supervised parameter. See 3207 SUPERV 3 PARAM above.
Parameters
ACS550-01/U1 User’s Manual 155
Parameters
156 ACS550-01/U1 User’s Manual
Parameters
ACS550-01/U1 User’s Manual 157
Code Description
3405 OUTPUT1 UNIT
Selects the units used with the first display parameter.
Note: Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM = 9 (DIRECT).
Parameters
158 ACS550-01/U1 User’s Manual
Code Description
3421 OUTPUT3 MAX
Sets the maximum value displayed for the third display parameter. See parameter 3407.
Parameters
ACS550-01/U1 User’s Manual 159
T
T T T
AO1
AO1
AGND
AGND
3.3 nF
3.3 nF
WARNING! IEC 60664 requires double or reinforced insulation between live parts
and the surface of accessible parts of electrical equipment which are either non-
conductive or conductive but not connected to the protective earth.
To fulfil this requirement, connect a thermistor (and other similar components) to the
drive’s control terminals using any of these alternatives:
• Separate the thermistor from live parts of the motor with double reinforced
insulation.
• Protect all circuits connected to the drive’s digital and analog inputs. Protect
against contact, and insulate from other low voltage circuits with basic insulation
(rated for the same voltage level as the drive’s main circuit).
• Use an external thermistor relay. The relay insulation must be rated for the same
voltage level as the drive’s main circuit.
The figure below shows thermistor relay and PTC sensor connections using a digital
input. At the motor end, the cable shield should be earthed through, eg a 3.3 nF
capacitor. If this is not possible, leave the shield unconnected.
Parameters
160 ACS550-01/U1 User’s Manual
For other faults, or for anticipating motor overheating using a model, see Group 30:
FAULT FUNCTIONS.
Code Description
3501 SENSOR TYPE
Identifies the type of the motor temperature sensor used, PT100 (°C), PTC (ohm) or thermistor.
See parameters 1501 AO1 CONTENT SEL and 1507 AO2 CONTENT SEL.
0 = NONE
1 = 1 x PT100 – Sensor configuration uses one PT100 sensor.
• Analog output AO1 or AO2 feeds constant current through the sensor.
• The sensor resistance increases as the motor temperature rises, as does the voltage over the sensor.
• The temperature measurement function reads the voltage through analog input AI1 or AI2 and converts it to
degrees Celsius.
2 = 2 x PT100 – Sensor configuration uses two PT100 sensors.
• Operation is the same as for above 1 x PT100.
3 = 3 x PT100 – Sensor configuration uses three PT100 sensors.
• Operation is the same as for above 1 x PT100.
4 = PTC – Sensor configuration uses one PTC.
• The analog output feeds a constant current through the sensor.
• The resistance of the sensor increases sharply as the motor
temperature rises over the PTC reference temperature (Tref), as
does the voltage over the resistor. The temperature measurement Excessive
function reads the voltage through analog input AI1 and converts it
into ohms.
• The table below and the graph show typical PTC sensor resistance
as a function of the motor operating temperature.
Temperature Resistance Normal
Normal < 1.5 kohm
Excessive > 4 kohm
5 = THERM(0) – Sensor configuration uses a thermistor.
• Motor thermal protection is activated through a digital input. Connect
either a PTC sensor or a normally closed thermistor relay to a digital T
input.
• When the digital input is ‘0’, the motor is overheated.
• See the connection figure on page 159.
• The table below and the graph show the resistance requirements for a PTC sensor connected between 24 V and
a digital input as a function of the motor operating temperature.
Temperature Resistance
Normal < 3 kohm
Excessive > 28 kohm
6 = THERM(1) – Sensor configuration uses a thermistor.
• Motor thermal protection is activated through a digital input. Connect a normally open thermistor relay to a digital
input.
• When the digital input is ‘1’, the motor is overheated.
• See the connection figure on page 159.
3502 INPUT SELECTION
Defines the input used for the temperature sensor.
1 = AI1 – PT100 and PTC.
2 = AI2 – PT100 and PTC.
3…8 = DI1…DI6 – Thermistor and PTC
3503 ALARM LIMIT
Defines the alarm limit for motor temperature measurement.
• At motor temperatures above this limit, the drive displays an alarm (2010, MOTOR TEMP)
For thermistors or PTC connected to a digital input:
0 – de-activated
1 – activated
Parameters
ACS550-01/U1 User’s Manual 161
Code Description
3504 FAULT LIMIT
Defines the fault limit for motor temperature measurement.
• At motor temperatures above this limit, the drive displays a fault (9, MOT OVERTEMP) and stops the drive.
For thermistors or PTC connected to a digital input:
0 – de-activated
1 – activated
Parameters
162 ACS550-01/U1 User’s Manual
Time Period 1
3602 START TIME 1
3603 STOP TIME 1
3604 START DAY 1
3605 STOP DAY 1
Time Period 2
Timer 1
3606 START TIME 2
3607 STOP TIME 2 3626 TIMED FUNC 1 SRC
3608 START DAY 2
3609 STOP DAY 2 Timer 2
3627 TIMED FUNC 2 SRC
Time Period 3
3610 START TIME 3 Timer 3
3611 STOP TIME 3 3628 TIMED FUNC 3 SRC
3612 START DAY 3
3613 STOP DAY 3
Timer 4
3629 TIMED FUNC 4 SRC
Time Period 4
3614 START TIME 4
3615 STOP TIME 4
3616 START DAY 4
3617 STOP DAY 4
Booster
3622 BOOSTER SEL
3623 BOOSTER TIME
You can use the Timed functions assistant for easy configuring. For more information
on the assistants, see section Assistants mode on page 57.
Parameters
ACS550-01/U1 User’s Manual 163
Code Description
3601 TIMERS ENABLE
Selects the source for the timer enable signal.
0 = NOT SEL – Timed functions are disabled.
1 = DI1 – Defines digital input DI1 as the timed function enable signal.
• The digital input must be activated to enable the timed function.
2…6 = DI2…DI6 – Defines digital input DI2…DI6 as the timed function enable signal.
7 = ACTIVE – Timed functions are enabled.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the timed function enable signal.
• This digital input must be de-activated to enable the timed function.
• -2…-6 = DI2(INV)…DI6(INV) – Defines an inverted digital input DI2…DI6 as the timed function enable signal.
3602 START TIME 1
Defines the daily start time. 20:30:00
• The time can be changed in steps of 2 seconds. Time period 2
• If parameter value is 07:00:00, the timer is activated 17:00:00
at 7 a.m. Time period 4
15:00:00
• The figure shows multiple timers on different
weekdays. 13:00:00
Time period 3
12:00:00
10:30:00
Time period 1
09:00:00
00:00:00
Mon Tue Wed Thu Fri Sat Sun
3603 STOP TIME 1
Defines the daily stop time.
• The time can be changed in steps of 2 seconds.
• If the parameter value is 09:00:00, the timer is deactivated at 9 a.m.
3604 START DAY 1
Defines the weekly start day.
1 = MONDAY…7 = SUNDAY
• If parameter value is 1, timer 1 weekly is active from Monday midnight (00:00:00).
3605 STOP DAY 1
Defines weekly stop day.
1 = MONDAY…7 = SUNDAY
• If parameter value is 5, timer 1 weekly is deactivated on Friday midnight (23:59:58).
3606 START TIME 2
Defines timer2 daily start time.
• See parameter 3602.
3607 STOP TIME 2
Defines timer 2 daily stop time.
• See parameter 3603.
3608 START DAY 2
Defines timer 2 weekly start day.
• See parameter 3604.
3609 STOP DAY 2
Defines timer 2 weekly stop day.
• See parameter 3605.
3610 START TIME 3
Defines timer 3 daily start time.
• See parameter 3602.
3611 STOP TIME 3
Defines timer 3 daily stop time.
• See parameter 3603.
Parameters
164 ACS550-01/U1 User’s Manual
Code Description
3612 START DAY 3
Defines timer 3 weekly start day.
• See parameter 3604.
3613 STOP DAY 3
Defines timer 3 weekly stop day.
• See parameter 3605.
3614 START TIME 4
Defines timer 4 daily start time.
• See parameter 3602.
3615 STOP TIME 4
Defines timer 4 daily stop time.
• See parameter 3603.
3616 START DAY 4
Defines timer 4 weekly start day.
• See parameter 3604.
3617 STOP DAY 4
Defines timer 4 weekly stop day.
• See parameter 3605.
3622 BOOSTER SEL
Selects the source for the booster signal.
0 = NOT SEL – Booster signal is disabled.
1 = DI1 – Defines DI1 as the booster signal.
2…6 = DI2…DI6 – Defines DI2…DI6 as the booster signal.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the booster signal.
-2…-6 = DI2(INV)…DI6(INV) – Defines an inverted digital input DI2…DI6 as the booster signal.
3623 BOOSTER TIME
Defines the booster ON time. Time is started when booster sel
signal is released. If parameter value is 01:30:00, booster is Booster active
active for 1 hour and 30 minutes after activation DI is released.
Activation DI
Booster time
3626 TIMED FUNC 1 SRC
Defines the time periods used by the timer.
0 = NOT SEL – No time periods have been selected.
1 = T1 – Time Period 1 selected in the timer.
2 = T2 – Time Period 2 selected in the timer.
3 = T1+T2 – Time Periods 1 and 2 selected in the timer.
4 = T3 – Time Period 3 selected in the timer.
5 = T1+T3 – Time Periods 1 and 3 selected in the timer.
6 = T2+T3 – Time Periods 2 and 3 selected in the timer.
7 = T1+T2+T3 – Time Periods 1, 2 and 3 selected in the timer.
8 = T4 – Time Period 4 selected in the timer.
9 = T1+T4 – Time Periods 1 and 4 selected in the timer.
10 = T2+T4 – Time Periods 2 and 4 selected in the timer.
11 = T1+T2+T4 – Time Periods 1, 2 and 4 selected in the timer.
12 = T3+T4 – Time Periods 3 and 4 selected in the timer.
13 = T1+T3+T4 – Time Periods 1, 3 and 4 selected in the timer.
14 = T2+T3+T4 – Time Periods 2, 3 and 4 selected in the timer.
15 = T1+T2+T3+T4 – Time Periods 1, 2, 3 and 4 selected in the timer.
16 = BOOSTER – Booster selected in the timer.
17 = T1+B – Booster and Time Period 1 selected in the timer.
18 = T2+B – Booster and Time Period 2 selected in the timer.
19 = T1+T2+B – Booster and Time Periods 1 and 2 selected in the timer.
20 = T3+B – Booster and Time Period 3 selected in the timer.
Parameters
ACS550-01/U1 User’s Manual 165
Code Description
21 = T1+T3+B – Booster and Time Periods 1 and 3 selected in the timer.
22 = T2+T3+B – Booster and Time Periods 2 and 3 selected in the timer.
23 = T1+T2+T3+B – Booster and Time Periods 1, 2 and 3 selected in the timer.
24 = T4+B – Booster and Time Period 4 selected in the timer.
25 = T1+T4+B – Booster and Time Periods 1 and 4 selected in the timer.
26 = T2+T4+B – Booster and Time Periods 2 and 4 selected in the timer.
27 = T1+T2+T4+B – Booster and Time Periods 1, 2 and 4 selected in the timer.
28 = T3+T4+B – Booster and Time Periods 3 and 4 selected in the timer.
29 = T1+T3+T4+B – Booster and Time Periods 1, 3 and 4 selected in the timer.
30 = T2+T3+T4+B – Booster and Time Periods 2, 3 and 4 selected in the timer.
31 = T1+2+3+4+B – Booster and Time Periods 1, 2, 3 and 4 selected in the timer.
3627 TIMED FUNC 2 SRC
• See parameter 3626.
3628 TIMED FUNC 3 SRC
• See parameter 3626.
3629 TIMED FUNC 4 SRC
• See parameter 3626.
Parameters
166 ACS550-01/U1 User’s Manual
Parameters
ACS550-01/U1 User’s Manual 167
Code Description
3713 LOAD FREQ 4
Defines the frequency value of the fourth load curve definition point.
• Must be smaller than 3716 LOAD FREQ 5
3714 LOAD TORQ LOW 4
Defines the torque value of the fourth underload curve definition point.
• Must be smaller than 3715 LOAD TORQ HIGH 4.
3715 LOAD TORQ HIGH 4
Defines the torque value of the fourth overload curve definition point.
3716 LOAD FREQ 5
Defines the frequency value of fifth load curve definition point.
3717 LOAD TORQ LOW 5
Defines the torque value of the fifth underload curve definition point.
• Must be smaller than 3718 LOAD TORQ HIGH 5.
3718 LOAD TORQ HIGH 5
Defines the torque value of the fifth overload curve definition point.
No underload functionality 0 - 0 - -
Underload curve, fault generated 1 t 1 1 t
Underload curve, alarm generated 2 t 1 2 2·t
Parameters
168 ACS550-01/U1 User’s Manual
Obs.
New parameters
par.
3015 3704 3705 3707 3708 3710 3711 3713 3714 3716 3717
UNDER LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD
LOAD FREQ 1 TORQ FREQ 2 TORQ FREQ 3 TORQ FREQ 4 TORQ FREQ 5 TORQ
CURVE LOW 1 LOW 2 LOW 3 LOW 4 LOW 5
(Hz) (%) (Hz) (%) (Hz) (%) (Hz) (%) (Hz) (%)
EU US EU US EU US EU US EU US
1 5 6 10 32 38 17 41 50 23 50 60 30 500 500 30
2 5 6 20 31 37 30 42 50 40 50 60 50 500 500 50
3 5 6 30 31 37 43 42 50 57 50 60 70 500 500 70
4 5 6 10 73 88 17 98 117 23 120 144 30 500 500 30
5 5 6 20 71 86 30 99 119 40 120 144 50 500 500 50
Parameters
ACS550-01/U1 User’s Manual 169
Note: In order to activate and use the PID controller, parameter 1106 must be set to
value 19.
Parameters
170 ACS550-01/U1 User’s Manual
Parameters
ACS550-01/U1 User’s Manual 171
Code Description
4002 INTEGRATION TIME A
Defines the PID controller’s integration time.
B
Integration time is, by definition, the time required to increase the
output by the error value: D (P 4001 = 10)
• Error value is constant and 100%.
• Gain = 1. C (P 4001 = 1)
• Integration time of 1 second denotes that a 100% change is
achieved in 1 second. t
0.0 = NOT SEL – Disables integration (I-part of controller).
0.1…3600.0 – Integration time (seconds). P 4002
• See 4001 for adjustment procedure. A = Error
B = Error value step
C = Controller output with Gain = 1
D = Controller output with Gain = 10
4003 DERIVATION TIME Process error value
Error
Defines the PID controller’s derivation time.
• You can add the derivative of the error to the PID controller 100%
output. The derivative is the error value’s rate of change. For
example, if the process error value changes linearly, the
derivative is a constant added to the PID controller output.
• The error-derivative is filtered with a 1-pole filter. The time
constant of the filter is defined by parameter 4004 PID DERIV
FILTER.
0.0…10.0 – Derivation time (seconds). 0%
t
PID output
D-part of controller output
Gain
P 4001
t
P 4003
Parameters
172 ACS550-01/U1 User’s Manual
Code Description
4008 0% VALUE Units (P4006)
Defines (together with the next parameter) the scaling applied to Scale (P4007) +1000.0%
the PID controller’s actual values (PID1 parameters 0128, 0130
and 0132).
• Units and scale are defined by parameters 4006 and 4007. P 4009
4009 100% VALUE
Defines (together with the previous parameter) the scaling applied
to the PID controller’s actual values. P 4008
• Units and scale are defined by parameters 4006 and 4007.
0% 100%
-1000.0%
Internal scale (%)
4010 SET POINT SEL
Defines the reference signal source for the PID controller.
• Parameter has no significance when the PID regulator is by-passed (see 8121 REG BYPASS CTRL).
0 = KEYPAD – Control panel provides reference.
1 = AI1 – Analog input 1 provides reference.
2 = AI2 – Analog input 2 provides reference.
8 = COMM – Fieldbus provides reference.
9 = COMM+AI1 – Defines a fieldbus and analog input 1 (AI1) combination as the reference source. See Analog input
reference correction below.
10 = COMM*AI1 – Defines a fieldbus and analog input 1 (AI1) combination as the reference source. See Analog input
reference correction below.
11 = DI3U,4D(RNC) – Digital inputs, acting as a motor potentiometer control, provide reference.
• DI3 increases the speed (the U stands for “up”)
• DI4 decreases the reference (the D stands for “down”).
• Parameter 2205 ACCELER TIME 2 controls the reference signal’s rate of change.
• R = Stop command resets the reference to zero.
• NC = Reference value is not copied.
12 = DI3U,4D(NC) – Same as DI3U,4D(RNC) above, except:
• Stop command does not reset reference to zero. At restart the motor ramps up, at the selected acceleration rate,
to the stored reference.
13 = DI5U,6D(NC) – Same as DI3U,4D(NC) above, except:
• Uses digital inputs DI5 and DI6.
14 = AI1+AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog input reference correction below.
15 = AI1*AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog input reference correction below.
16 = AI1-AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog input reference correction below.
17 = AI1/AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog input reference correction below.
19 = INTERNAL – A constant value set using parameter 4011 provides reference.
20 = PID2OUT – Defines PID controller 2 output (parameter 0127 PID 2 OUTPUT) as the reference source.
Parameters
ACS550-01/U1 User’s Manual 173
Code Description
Analog input reference correction
Parameter values 9, 10 and 14…17 use the formula in the following table.
Value setting Calculation of the AI reference
C+B C value + (B value - 50% of reference value)
C*B C value · (B value / 50% of reference value)
C-B (C value + 50% of reference value) - B value
C/B (C value · 50% of reference value) / B value
Where:
• C = Main reference value 120
( = COMM for values 9, 10 and 17 (/)
= AI1 for values 14…17) 100
• B = Correcting reference
( = AI1 for values 9, 10 and 80
= AI2 for values 14…17).
Example: 60 9, 14 (+)
The figure shows the reference source curves for
value settings 9, 10 and 14…17, where:
• C = 25%. 40 10, 15 (*)
• P 4012 SETPOINT MIN = 0.
• P 4013 SETPOINT MAX = 0. 20
• B varies along the horizontal axis. 16 (-)
0
0 100% B
4011 INTERNAL SETPNT
Sets a constant value used for the process reference.
• Units and scale are defined by parameters 4006 and 4007.
4012 SETPOINT MIN
Sets the minimum value for the reference signal source.
• See parameter 4010.
4013 SETPOINT MAX
Sets the maximum value for the reference signal source.
• See parameter 4010.
4014 FBK SEL
Defines the PID controller feedback (actual signal).
• You can define a combination of two actual values (ACT1 and ACT2) as the feedback signal.
• Use parameter 4016 to define the source for actual value 1 (ACT1).
• Use parameter 4017 to define the source for actual value 2 (ACT2).
1 = ACT1 – Actual value 1 (ACT1) provides the feedback signal.
2 = ACT1-ACT2 – ACT1 minus ACT2 provides the feedback signal.
3 = ACT1+ACT2 – ACT1 plus ACT2 provides the feedback signal.
4 = ACT1*ACT2 – ACT1 times ACT2 provides the feedback signal.
5 = ACT1/ACT2 – ACT1 divided by ACT2 provides the feedback signal.
6 = MIN(ACT1,2) – The smaller of ACT1 or ACT2 provides the feedback signal.
7 = MAX(ACT1,2) – The greater of ACT1 or ACT2 provides the feedback signal.
8 = sqrt(ACT1-2) – Square root of the value for ACT1 minus ACT2 provides the feedback signal.
9 = sqA1+sqA2 – Square root of ACT1 plus the square root of ACT2 provides the feedback signal.
10 = sqrt(ACT1) – Square root of ACT1 provides the feedback signal.
11 = COMM FBK 1 – Signal 0158 PID COMM VALUE 1 provides the feedback signal.
12 = COMM FBK 2 – Signal 0159 PID COMM VALUE 2 provides the feedback signal.
13 = AVE(ACT1,2) – The average of ACT1 and ACT2 provides the feedback signal.
4015 FBK MULTIPLIER
Defines an extra multiplier for the PID feedback value FBK defined by parameter 4014.
• Used mainly in applications where the flow is calculated from the pressure difference.
0.000 = NOT SEL – The parameter has no effect (1.000 used as the multiplier).
-32.768…32.767 – Multiplier applied to the signal defined by parameter 4014 FBK SEL.
Parameters
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Code Description
4016 ACT1 INPUT
Defines the source for actual value 1 (ACT1). See also parameter 4018 ACT1 MINIMUM.
1 = AI1 – Uses analog input 1 for ACT1.
2 = AI2 – Uses analog input 2 for ACT1.
3 = CURRENT – Uses current for ACT1.
4 = TORQUE – Uses torque for ACT1.
5 = POWER – Uses power for ACT1.
6 = COMM ACT 1 – Uses value of signal 0158 PID COMM VALUE 1 for ACT1.
7 = COMM ACT 2 – Uses value of signal 0159 PID COMM VALUE 2 for ACT1.
4017 ACT2 INPUT
Defines the source for actual value 2 (ACT2). See also parameter 4020 ACT2 MINIMUM.
1 = AI1 – Uses analog input 1 for ACT2.
2 = AI2 – Uses analog input 2 for ACT2.
3 = CURRENT – Uses current for ACT2.
4 = TORQUE – Uses torque for ACT2.
5 = POWER – Uses power for ACT2.
6 = COMM ACT 1 – Uses value of signal 0158 PID COMM VALUE 1 for ACT2.
7 = COMM ACT 2 – Uses value of signal 0159 PID COMM VALUE 2 for ACT2.
4018 ACT1 MINIMUM
ACT1 (%) A
Sets the minimum value for ACT1.
• Scales the source signal used as the actual value ACT1 (defined P 4019
by parameter 4016 ACT1 INPUT). For parameter 4016 values
6 (COMM ACT 1) and 7 (COMM ACT 2) scaling is not done.
Par 4016 Source Source min. Source max. P 4018
1 Analog input 1 1301 MINIMUM AI1 1302 MAXIMUM AI1
2 Analog input 2 1304 MINIMUM AI2 1305 MAXIMUM AI2 Source min. Source max.
3 Current 0 2 · nominal current Source signal
4 Torque -2 · nominal torque 2 · nominal torque
5 Power -2 · nominal power 2 · nominal power ACT1 (%) B
• See the figure: A= Normal; B = Inversion (ACT1 MINIMUM > ACT1 P 4018
MAXIMUM)
4019 ACT1 MAXIMUM
Sets the maximum value for ACT1.
• See 4018 ACT1 MINIMUM.
P 4019
4020 ACT2 MINIMUM
Sets the minimum value for ACT2.
Source min. Source max.
• See 4018 ACT1 MINIMUM.
Source signal
4021 ACT2 MAXIMUM
Sets the maximum value for ACT2.
• See 4018 ACT1 MINIMUM.
4022 SLEEP SELECTION
Defines the control for the PID sleep function.
0 = NOT SEL– Disables the PID sleep control function.
1 = DI1 – Defines digital input DI1 as the control for the PID sleep function.
• Activating the digital input activates the sleep function.
• De-activating the digital input restores PID control.
2…6 = DI2…DI6 – Defines digital input DI2…DI6 as the control for the PID sleep function.
• See DI1 above.
7 = INTERNAL – Defines the output rpm/frequency, process reference and process actual value as the control for the
PID sleep function. Refer to parameters 4025 WAKE-UP DEV and 4023 PID SLEEP LEVEL.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the control for the PID sleep function.
• De-activating the digital input activates the sleep function.
• Activating the digital input restores PID control.
-2…-6 = DI2(INV)…DI6(INV) – Defines an inverted digital input DI2…DI6 as the control for the PID sleep function.
• See DI1(INV) above.
Parameters
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Code Description
4023 PID SLEEP LEVEL A
t < P 4024
Sets the motor speed / frequency that enables the PID sleep
function – a motor speed / frequency below this level, for at least t > P 4024
the time period 4024 PID SLEEP DELAY enables the PID sleep
function (stopping the drive). P 4023
• Requires 4022 = 7 (INTERNAL). t
• See the figure: A = PID output level; B = PID process feedback.
4024 PID SLEEP DELAY B
Sets the time delay for the PID sleep function – a motor speed / P 4026
frequency below 4023 PID SLEEP LEVEL for at least this time period Setpoint
enables the PID sleep function (stopping the drive). P 4025
• See 4023 PID SLEEP LEVEL above.
t
4025 WAKE-UP DEV Stop
Defines the wake-up deviation – a deviation from the setpoint Start
greater than this value, for at least the time period 4026 WAKE-UP
DELAY, re-starts the PID controller.
C
• Parameters 4006 and 4007 define the units and scale.
• Parameter 4005 = 0,
Wake-up level = Setpoint - Wake-up deviation. Setpoint
P 4025 }
4005 = 1
• Parameter 4005 = 1,
Wake-up level = Setpoint + Wake-up deviation.
P 4025 }4005
D
=0
Parameters
176 ACS550-01/U1 User’s Manual
Code Description
4027 PID 1 PARAM SET
Process PID (PID1) has two separate sets of parameters, PID set 1 and PID set 2.
• PID set 1 uses parameters 4001…4026.
• PID set 2 uses parameters 4101…4126.
PID 1 PARAM SET defines which set is selected.
0 = SET 1 – PID Set 1 (parameters 4001…4026) is active.
1 = DI1 – Defines digital input DI1 as the control for PID Set selection.
• Activating the digital input selects PID Set 2.
• De-activating the digital input selects PID Set 1.
2…6 = DI2…DI6 – Defines digital input DI2…DI6 as the control for PID Set selection.
• See DI1 above.
7 = SET 2 – PID Set 2 (parameters 4101…4126) is active.
8…11 = TIMED FUNC 1…4 – Defines the Timed function as the control for the PID Set selection (Timed function de-
activated = PID Set 1; Timed function activated = PID Set 2)
• See Group 36: TIMED FUNCTIONS.
12 = 2-ZONE MIN – The drive calculates the difference between setpoint 1 and feedback 1 as well as setpoint 2 and
feedback 2. The drive will control the zone (and select the set) that has a larger difference.
• A positive difference (a setpoint higher than the feedback) is always larger than a negative difference. This keeps
feedback values at or above the setpoint.
• Controller does not react to the situation of feedback above setpoint if another zone's feedback is closer to its
setpoint.
13 = 2-ZONE MAX – The drive calculates the difference between setpoint 1 and feedback 1 as well as setpoint 2 and
feedback 2. The drive will control the zone (and select the set) that has a smaller difference.
• A negative difference (a setpoint lower than the feedback) is always smaller than a positive difference. This keeps
feedback values at or below the setpoint.
• Controller does not react to the situation of feedback below setpoint if another zone's feedback is closer to its
setpoint.
14 = 2-ZONE AVE – The drive calculates the difference between setpoint 1 and feedback 1 as well as setpoint 2 and
feedback 2. In addition, it calculates the average of the deviations and uses it to control zone 1. Therefore one
feedback is kept above its setpoint and another is kept as much below its setpoint.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the control for PID Set selection.
• Activating the digital input selects PID Set 1.
• De-activating the digital input selects PID Set 2.
-2…-6 = DI2(INV)…DI6(INV) – Defines an inverted digital input DI2…DI6 as the control for PID Set selection.
• See DI1(INV) above.
Parameters
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Parameters
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Parameters
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Code Description
4232 CORRECTION SRC
Defines the trimming reference for the correction source.
1 = PID2REF – Uses appropriate REF MAX (S WITCH A OR B):
• 1105 REF1 MAX when REF1 is active (A).
• 1108 REF2 MAX when REF2 is active (B).
2 = PID2OUTPUT – Uses the absolute maximum speed or frequency (Switch C):
• 2002 MAXIMUM SPEED if 9904 MOTOR CTRL MODE = 1 (VECTOR:sPEED) or 2 (VECTOR:TORQ).
• 2008 MAXIMUM FREQ if 9904 MOTOR CTRL MODE = 3 (SCALAR:FREQ).
Add
Ramped ref
Trimmed ref
Switch Select
(par. 4230) Trim scale Mul. Mul. +
Parameters
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Parameters
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Parameters
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Parameters
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Parameters
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Parameters
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Code Description
5311 EFB PAR 11
Specifies the parameter mapped to Modbus Register 40006.
5312 EFB PAR 12
Specifies the parameter mapped to Modbus Register 40007.
5313 EFB PAR 13
Specifies the parameter mapped to Modbus Register 40008.
5314 EFB PAR 14
Specifies the parameter mapped to Modbus Register 40009.
5315 EFB PAR 15
Specifies the parameter mapped to Modbus Register 40010.
5316 EFB PAR 16
Specifies the parameter mapped to Modbus Register 40011.
5317 EFB PAR 17
Specifies the parameter mapped to Modbus Register 40012.
5318 EFB PAR 18
For Modbus: Sets additional delay in milliseconds before the ACS550 begins transmitting response to the master
request.
5319 EFB PAR 19
ABB Drives profile (ABB DRV LIM or ABB DRV FULL) Control Word. Read only copy of the Fieldbus Control Word.
5320 EFB PAR 20
ABB Drives profile (ABB DRV LIM or ABB DRV FULL) Status Word. Read only copy of the Fieldbus Status Word.
Parameters
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Parameters
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Code Description
6409 CURRENT AT PEAK
Current at the moment of the peak value (amperes).
6410 UDC AT PEAK
DC voltage at the moment of the peak value (volts).
6411 FREQ AT PEAK
Output frequency at the moment of the peak value (herzes).
6412 TIME OF RESET 1
Last reset date of the peak logger and amplitude logger 2.
• Format: Date if the real time clock is operating (dd.mm.yy). / The number of days elapsed after the power-on if the
real time clock is not used, or was not set (xx d).
6413 TIME OF RESET 2
Last reset time of the peak logger and amplitude logger 2.
• Format: hours:minutes:seconds.
6414 AL1RANGE0TO10
Amplitude logger 1 (current in percent of nominal current I2N) 0…10% distribution.
6415 AL1RANGE10TO20
Amplitude logger 1 (current in percent of nominal current I2N) 10…20% distribution.
6416 AL1RANGE20TO30
Amplitude logger 1 (current in percent of nominal current I2N) 20…30% distribution.
6417 AL1RANGE30TO40
Amplitude logger 1 (current in percent of nominal current I2N) 30…40% distribution.
6418 AL1RANGE40TO50
Amplitude logger 1 (current in percent of nominal current I2N) 40…50% distribution.
6419 AL1RANGE50TO60
Amplitude logger 1 (current in percent of nominal current I2N) 50…60% distribution.
6420 AL1RANGE60TO70
Amplitude logger 1 (current in percent of nominal current I2N) 60…70% distribution.
6421 AL1RANGE70TO80
Amplitude logger 1 (current in percent of nominal current I2N) 70…80% distribution.
6422 AL1RANGE80TO90
Amplitude logger 1 (current in percent of nominal current I2N) 80…90% distribution.
6423 AL1RANGE90TO
Amplitude logger 1 (current in percent of nominal current I2N) over 90% distribution.
6424 AL2RANGE0TO10
Amplitude logger 2 (signal selection with parameter 6404) 0…10% distribution.
6425 AL2RANGE10TO20
Amplitude logger 2 (signal selection with parameter 6404) 10…20% distribution.
6426 AL2RANGE20TO30
Amplitude logger 2 (signal selection with parameter 6404) 20…30% distribution.
6427 AL2RANGE30TO40
Amplitude logger 2 (signal selection with parameter 6404) 30…40% distribution.
6428 AL2RANGE40TO50
Amplitude logger 2 (signal selection with parameter 6404) 40…50% distribution.
6429 AL2RANGE50TO60
Amplitude logger 2 (signal selection with parameter 6404) 50…60% distribution.
6430 AL2RANGE60TO70
Amplitude logger 2 (signal selection with parameter 6404) 60…70% distribution.
6431 AL2RANGE70TO80
Amplitude logger 2 (signal selection with parameter 6404) 70…80% distribution.
Parameters
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Code Description
6432 AL2RANGE80TO90
Amplitude logger 2 (signal selection with parameter 6404) 80…90% distribution.
6433 AL2RANGE90TO
Amplitude logger 2 (signal selection with parameter 6404) over 90% distribution.
Parameters
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Parameters
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Code Description
8104 REFERENCE STEP 2
Sets a percentage value that is added to the process reference.
• Applies only when at least two auxiliary (constant speed) motors are running.
• See parameter 8103 REFERENCE STEP 1.
8105 REFERENCE STEP 3
Sets a percentage value that is added to the process reference.
• Applies only when at least three auxiliary (constant speed) motors are running.
• See parameter 8103 REFERENCE STEP 1.
8109 START FREQ 1
Sets the frequency limit used to start the first auxiliary motor. The first auxiliary motor starts if:
• No auxiliary motors are running. f (Hz)
• ACS550 output frequency exceeds the limit:
8109 + 1 Hz. P 8115
• Output frequency stays above a relaxed limit fMAX
(8109 - 1 Hz) for at least the time: 8115 AUX MOT START D.
(P 8109)+1
After the first auxiliary motor starts:
P 8109
• Output frequency decreases by the value = A
(8109 START FREQ 1) - (8112 LOW FREQ 1).
P 8112
• In effect, the output of the speed regulated motor drops to B A
compensate for the input from the auxiliary motor. fMIN
t
See the figure, where:
• A = (8109 START FREQ 1) - (8112 LOW FREQ 1)
• B = Output frequency increase during the start delay. C
• C = Diagram showing auxiliary motor’s run status as frequency 1
increases (1 = On). t
0
Note: 8109 START FREQ 1 value must be between:
• 8112 LOW FREQ 1
• (2008 MAXIMUM FREQ) -1.
8110 START FREQ 2
Sets the frequency limit used to start the second auxiliary motor.
• See 8109 START FREQ 1 for a complete description of the operation.
The second auxiliary motor starts if:
• One auxiliary motor is running.
• ACS550 output frequency exceeds the limit: 8110 + 1.
• Output frequency stays above the relaxed limit (8110 - 1 Hz) for at least the time: 8115 AUX MOT START D.
8111 START FREQ 3
Sets the frequency limit used to start the third auxiliary motor.
• See 8109 START FREQ 1 for a complete description of the operation.
The third auxiliary motor starts if:
• Two auxiliary motors are running.
• ACS550 output frequency exceeds the limit: 8111 + 1 Hz.
• Output frequency stays above the relaxed limit (8111 - 1 Hz) for at least the time: 8115 AUX MOT START D.
Parameters
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Code Description
8112 LOW FREQ 1
Sets the frequency limit used to stop the first auxiliary motor. The first auxiliary motor stops if:
• Only one (the first) auxiliary motor is running. f (Hz)
• ACS550 output frequency drops below the limit:
8112 - 1.
• Output frequency stays below the relaxed limit
P 8109
(8112 + 1 Hz) for at least the time: 8116 AUX MOT STOP D. fMAX
After the first auxiliary motor stops:
• Output frequency increases by the value = A
P 8112 A
(8109 START FREQ 1) - (8112 LOW FREQ 1).
• In effect, the output of the speed regulated motor increases to (P 8112)-1
compensate for the loss of the auxiliary motor. fMIN
B t
See the figure, where:
• A = (8109 START FREQ 1) - (8112 LOW FREQ 1) P 8116
• B = Output frequency decrease during the stop delay.
• C = Diagram showing auxiliary motor’s run status as frequency C
decreases (1 = On).
• Grey path = Shows hysteresis – if time is reversed, the path 1 t
backwards is not the same. For details on the path for starting, 0
see the diagram at 8109 START FREQ 1.
Note: 8112 LOW FREQ 1 value must be between:
• (2007 MINIMUM FREQ) +1.
• 8109 START FREQ 1
8113 LOW FREQ 2
Sets the frequency limit used to stop the second auxiliary motor.
• See 8112 LOW FREQ 1 for a complete description of the operation.
The second auxiliary motor stops if:
• Two auxiliary motors are running.
• ACS550 output frequency drops below the limit: 8113 - 1.
• Output frequency stays below the relaxed limit (8113 + 1 Hz) for at least the time: 8116 AUX MOT STOP D.
8114 LOW FREQ 3
Sets the frequency limit used to stop the third auxiliary motor.
• See 8112 LOW FREQ 1 for a complete description of the operation.
The third auxiliary motor stops if:
• Three auxiliary motors are running.
• ACS550 output frequency drops below the limit: 8114 - 1.
• Output frequency stays below the relaxed limit (8114 + 1 Hz) for at least the time: 8116 AUX MOT STOP D.
8115 AUX MOT START D
Sets the Start Delay for the auxiliary motors.
• The output frequency must remain above the start frequency limit (parameter 8109, 8110, or 8111) for this time
period before the auxiliary motor starts.
• See 8109 START FREQ 1 for a complete description of the operation.
8116 AUX MOT STOP D
Sets the Stop Delay for the auxiliary motors.
• The output frequency must remain below the low frequency limit (parameter 8112, 8113, or 8114) for this time
period before the auxiliary motor stops.
• See 8112 LOW FREQ 1 for a complete description of the operation.
Parameters
192 ACS550-01/U1 User’s Manual
Code Description
8117 NR OF AUX MOT
Sets the number of auxiliary motors.
• Each auxiliary motor requires a relay output, which the drive uses to send start/stop signals.
• The Autochange function, if used, requires an additional relay output for the speed regulated motor.
• The following describes the set-up of the required relay outputs.
Relay outputs
As noted above, each auxiliary motor requires a relay output, which the drive uses to send start/stop signals. The
following describes how the drive keeps track of motors and relays.
• The ACS550 provides relay outputs RO1…RO3.
• An external digital output module (OREL-01) can be added to provide relay outputs RO4…RO6.
• Parameters 1401…1403 and 1410…1412 define, respectively, how relays RO1…RO6 are used – the parameter
value 31 PFC defines the relay as used for PFC.
• The ACS550 assigns auxiliary motors to relays in ascending order. If the Autochange function is disabled, the first
auxiliary motor is the one connected to the first relay with a parameter setting = 31 PFC, and so on. If the
Autochange function is used, the assignments rotate. Initially, the speed regulated motor is the one connected to
the first relay with a parameter setting = 31 PFC, the first auxiliary motor is the one connected to the second relay
with a parameter setting = 31 PFC, and so on.
Relay logic
ACS550
ACS550
Parameters
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Code Description
• The table below shows the ACS550 PFC motor assignments for some typical settings in the Relay Output
parameters (1401…1403 and 1410…1412), where the settings are either =31 (PFC), or =X (anything but 31), and
where the Autochange function is disabled (8118 AUTOCHNG INTERV = 0.0).
Parameters
194 ACS550-01/U1 User’s Manual
Code Description
8119 AUTOCHNG LEVEL
Sets an upper limit, as a percent of output capacity, for the autochange logic. When the output from the PID/PFC
control block exceeds this limit, autochange is prevented. For example, use this parameter to deny autochange when
the Pump-Fan system is operating near maximum capacity.
Autochange overview
The purpose of the autochange operation is to equalize duty time between multiple motors used in a system. At each
autochange operation:
• A different motor takes a turn connected to the ACS550 output – the speed regulated motor.
• The starting order of the other motors rotates.
The Autochange function requires:
• External switchgear for changing the drive’s output power connections.
• Parameter 8120 INTERLOCKS = value > 0.
Autochange is performed when:
• The running time since the previous autochange reaches the time set by 8118 AUTOCHNG INTERV.
• The PFC input is below the level set by this parameter, 8119 AUTOCHNG LEVEL.
Note: The ACS550 always coasts to stop when autochange is performed.
In an autochange, the Autochange function does all of the PID output
following (see the figure): A
4PFC
• Initiates a change when the running time, since the last 100%
autochange, reaches 8118 AUTOCHNG INTERV, and PFC 2PFC
input is below limit 8119 AUTOCHNG LEVEL.
• Stops the speed regulated motor. P 8119
3PFC
• Switches off the contactor of the speed regulated motor. 3PFC
• Increments the starting order counter, to change the 4PFC
starting order for the motors. 2PFC
• Identifies the next motor in line to be the speed regulated
1PFC t
motor.
• Switches off the above motor’s contactor, if the motor was P 8122
running. Any other running motors are not interrupted.
• Switches on the contactor of the new speed regulated P 8118 P 8118
motor. The autochange switchgear connects this motor to B
the ACS550 power output. A = Area above 8119 AUTOCHNG LEVEL –
• Delays motor start for the time 8122 PFC START DELAY. autochange not allowed.
• Starts the speed regulated motor. B = Autochange occurs.
• Identifies the next constant speed motor in the rotation. 1PFC, etc. = PID output associated with each motor.
• Switches the above motor on, but only if the new speed
regulated motor had been running (as a constant speed
motor) – This step keeps an equal number of motors running before and after autochange.
• Continues with normal PFC operation.
Starting order counter Output
The operation of the starting-order counter: frequency 2 aux
No aux 1 aux
• The relay output parameter definitions (1401…1403 and motors motor motors
1410…1412) establish the initial motor sequence. (The lowest fMAX
parameter number with a value 31 (PFC) identifies the relay
connected to 1PFC, the first motor, and so on.)
• Initially, 1PFC = speed regulated motor, 2PFC = 1st auxiliary
motor, etc.
• The first autochange shifts the sequence to: 2PFC = speed
regulated motor, 3PFC = 1st auxiliary motor, …, 1PFC = last
auxiliary motor. Area
• The next autochange shifts the sequence again, and so on. Autochange
• If the autochange cannot start a needed motor because all is allowed PID output
inactive motors are interlocked, the drive displays an alarm
P 8119 100%
(2015, PFC I LOCK).
• When ACS550 power supply is switched off, the counter
preserves the current Autochange rotation positions in permanent memory. When power is restored, the
Autochange rotation starts at the position stored in memory.
• If the PFC relay configuration is changed (or if the PFC enable value is changed), the rotation is reset. (See the first
bullet above.)
Parameters
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Code Description
8120 INTERLOCKS
Defines operation of the Interlock function. When the Interlock function is enabled:
• An interlock is active when its command signal is absent.
• An interlock is inactive when its command signal is present.
• The ACS550 will not start if a start command occurs when the speed regulated motor’s interlock is active – the
control panel displays an alarm (2015, PFC I LOCK).
Wire each Interlock circuit as follows:
• Wire a contact of the motor’s On/Off switch to the Interlock circuit – the drive’s PFC logic can then recognize that
the motor is switched off and start the next available motor.
• Wire a contact of the motor thermal relay (or other protective device in the motor circuit) to the Interlock input – the
drive’s PFC logic can then recognize that a motor fault is activated and stop the motor.
0 = NOT SEL – Disables the Interlock function. All digital inputs are available for other purposes.
• Requires 8118 AUTOCHNG INTERV = 0.0 (The Autochange function must be disabled if Interlock function is
disabled.)
1 = DI1 – Enables the Interlock function and assigns a digital input (starting with DI1) to the interlock signal for each
PFC relay. These assignments are defined in the following table and depend on:
• the number of PFC relays [number of parameters 1401…1403 and 1410…1412 with value = 31 (PFC)]
• the Autochange function status (disabled if 8118 AUTOCHNG INTERV = 0.0, and otherwise enabled).
Parameters
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Code Description
2 = DI2 – Enables the Interlock function and assigns a digital input (starting with DI2) to the interlock signal for each
PFC relay. These assignments are defined in the following table and depend on:
• the number of PFC relays [number of parameters 1401…1403 and 1410…1412 with value = 31 (PFC)]
• the Autochange function status (disabled if 8118 AUTOCHNG INTERV = 0.0, and otherwise enabled).
Parameters
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Code Description
3 = DI3 – Enables the Interlocks function and assigns a digital input (starting with DI3) to the interlock signal for each
PFC relay. These assignments are defined in the following table and depend on:
• the number of PFC relays [number of parameters 1401…1403 and 1410…1412 with value = 31 (PFC)]
• the Autochange function status (disabled if 8118 AUTOCHNG INTERV = 0.0, and otherwise enabled).
Parameters
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Code Description
5 = DI5 – Enables the Interlock function and assigns a digital input (starting with DI5) to the interlock signal for each
PFC relay. These assignments are defined in the following table and depend on:
• the number of PFC relays [number of parameters 1401…1403 and 1410…1412 with value = 31 (PFC)]
• the Autochange function status (disabled if 8118 AUTOCHNG INTERV = 0.0, and otherwise enabled).
Parameters
ACS550-01/U1 User’s Manual 199
Code Description
8121 REG BYPASS CTRL
Selects Regulator by-pass control. When enabled, Regulator by-pass control provides a simple control mechanism
without a PID regulator.
• Use Regulator by-pass control only in special fOUT
applications.
0 = NO – Disables Regulator by-pass control. The drive fMAX
uses the normal PFC reference: 1106 REF2 SELECT.
1 = YES – Enables Regulator by-pass control.
• The process PID regulator is bypassed.
Actual value of PID is used as the PFC reference P 8110
(input). Normally EXT REF2 is used as the PFC
reference. P 8109
• The drive uses the feedback signal defined by 4014
FBK SEL (or 4114) for the PFC frequency reference.
• The figure shows the relation between the control P 8113
signal 4014 FBK SEL (OR 4114) and the speed
regulated motor’s frequency in a three-motor P 8112
system. fMIN
Example: In the diagram below, the pumping station’s P 4014
outlet flow is controlled by the measured inlet flow (A). A B C (%)
A = No auxiliary motors running
B = One auxiliary motor running
Mains 3~ 3 Contactors C = Two auxiliary motors running
3
3 ACS550 P1
P2 3
M
P3 3 3~
3 P1 Outlet pipe1
A Sewage
tank M
3~
P2 Outlet pipe2
Inlet pipe
M
3~
P3 Outlet pipe3
• After the ACS550 relay output switches a motor on, the star-delta starter must switch to the star-connection and
then back to the delta-connection before the drive applies power.
• So, the PFC Start Delay must be longer than the time setting of the star-delta starter.
8123 PFC ENABLE
Selects PFC control. When enabled, PFC control:
• Switches in, or out, auxiliary constant speed motors as output demand increases or decreases. Parameters 8109
START FREQ 1 to 8114 LOW FREQ 3 define the switch points in terms of the drive output frequency.
• Adjusts the speed regulated motor output down, as auxiliary motors are added, and adjusts the speed regulated
motor output up, as auxiliary motors are taken off line.
• Provides Interlock functions, if enabled.
• Requires 9904 MOTOR CTRL MODE = 3 (SCALAR:FREQ).
0 = NOT SEL – Disables PFC control.
1 = ACTIVE – Enables PFC control.
Parameters
200 ACS550-01/U1 User’s Manual
Code Description
8124 ACC IN AUX STOP
Sets the PFC acceleration time for a zero-to-maximum fOUT
frequency ramp. This PFC acceleration ramp:
• Applies to the speed regulated motor, when an auxiliary A
motor is switched off. B
• Replaces the acceleration ramp defined in Group 22:
ACCEL/DECEL.
• Applies only until the output of the regulated motor
increases by an amount equal to the output of the P 8125 P 8124 t
switched off auxiliary motor. Then the acceleration ramp
defined in Group 22: ACCEL/DECEL applies.
0 = NOT SEL. Aux.
0.1…1800 – Activates this function using the value motor
entered as the acceleration time. 1
t
8125 DEC IN AUX START 0
Sets the PFC deceleration time for a maximum-to-zero • A = speed regulated motor accelerating using Group 22:
frequency ramp. This PFC deceleration ramp: ACCEL/DECEL parameters (2202 or 2205).
• Applies to the speed regulated motor, when an auxiliary • B = speed regulated motor decelerating using Group
motor is switched on. 22: ACCEL/DECEL parameters (2203 or 2206).
• Replaces the deceleration ramp defined in Group 22: • At aux. motor start, speed regulated motor decelerates
ACCEL/DECEL. using 8125 DEC IN AUX START.
• Applies only until the output of the regulated motor • At aux. motor stop, speed regulated motor accelerates
decreases by an amount equal to the output of the using 8124 ACC IN AUX STOP.
auxiliary motor. Then the deceleration ramp defined in
Group 22: ACCEL/DECEL applies.
0 = NOT SEL.
0.1…1800 – Activates this function using the value
entered as the deceleration time.
8126 TIMED AUTOCHNG
Sets the autochange using a Timed function. See parameter 8119 AUTOCHNG LEVEL.
0 = NOT SEL.
1 = TIMED FUNC 1 – Enables autochange when Timed function 1 is active.
2…4 = TIMED FUNC 2…4 – Enables autochange when Timed function 2…4 is active.
8127 MOTORS
Sets the actual number of PFC controlled motors (maximum 7 motors, 1 speed regulated, 3 connected direct-on-line
and 3 spare motors).
• This value includes also the speed regulated motor.
• This value must be compatible with the number of relays allocated to PFC if the Autochange function is used.
• If Autochange function is not used, the speed regulated motor does not need to have a relay output allocated to
PFC but it needs to be included in this value.
8128 AUX START ORDER
Sets the start order of the auxiliary motors.
1 = EVEN RUNTIME – Time sharing is active. Evens out the cumulative run time of the auxiliary motors. The start order
depends on the run time: The auxiliary motor whose cumulative run time is shortest is started first, then the motor
whose cumulative run time is the second shortest etc. When the demand drops, the first motor to be stopped is the
one whose cumulative run time is longest.
2 = RELAY ORDER – The start order is fixed to be the order of the relays.
Parameters
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Parameters
202 ACS550-01/U1 User’s Manual
Parameters
ACS550-01/U1 User’s Manual 203
Embedded fieldbus
Overview
The ACS550 can be set up to accept control from an external system using standard
serial communication protocols. When using serial communication, the ACS550 can
either:
• receive all of its control information from the fieldbus, or
• be controlled from some combination of fieldbus control and other available
control locations, such as digital or analog inputs and the control panel.
Fieldbus controller
Fieldbus
Other devices
Control interface
In general, the basic control interface between Modbus and the drive consists of:
• Output words
– Control Word
– Reference1
– Reference2
• Input words
– Status Word
– Actual value 1
– Actual value 2
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204 ACS550-01/U1 User’s Manual
– Actual value 3
– Actual value 4
– Actual value 5
– Actual value 6
– Actual value 7
– Actual value 8
The content of these words is defined by profiles. For details on the profiles used,
sees section ABB control profiles technical data on page 224.
Note: The words “output” and “input” are used as seen from the fieldbus controller
point of view. For example an output describes data flow from the fieldbus controller
to the drive and appears as an input from the drive point of view.
Planning
Network planning should address the following questions:
• What types and quantities of devices must be connected to the network?
• What control information must be sent down to the drives?
• What feedback information must be sent from the drives to the controlling
system?
WARNING! Connections should be made only while the drive is disconnected from
the power source.
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ACS550-01/U1 User’s Manual 205
• To reduce noise on the network, terminate the RS485 network using 120
resistors at both ends of the network. Use the DIP switch to connect or disconnect
the termination resistors. See the following diagram.
Terminated Terminated
station Station Station station
Drive RS485:
ACH 550 RS485:
Terminal block X1
Terminal Block -X1
SCR Screen
SCR Screen
Negative
Screen
Screen
Positive
A - Negative
B ++ Positive
See
Note
See Note1
2
AGND
AGND
SCR
SCR
B
28 29 30 31 32
PREFERRED WIRING:
3 Conductor with Shield
Note: If you cannot see the desired selection on the panel, your drive does not have
that protocol software in the application memory.
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206 ACS550-01/U1 User’s Manual
Note: After any changes to the communication settings, the protocol must be
reactivated by either cycling the drive power, or by clearing and then restoring the
station Id (5302).
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ACS550-01/U1 User’s Manual 207
1001 EXT1 COMMANDS 10 (COMM) Start/Stop by fieldbus 40001 bits 0…3 40031 bits 0, 1
with Ext1 selected.
1002 EXT2 COMMANDS 10 (COMM) Start/Stop by fieldbus 40001 bits 0…3 40031 bits 0, 1
with Ext2 selected.
1003 DIRECTION 3 (REQUEST) Direction by fieldbus. 4002/40032 40031 bit 3
1
For Modbus, the protocol reference can depend on the profile used, hence two columns in these
tables. One column refers to the ABB Drives profile, selected when parameter 5305 = 0 (ABB DRV
LIM) or 5305 = 2 (ABB DRV FULL). The other column refers to the DCU profile selected when
parameter 5305 = 1 (DCU PROFILE). See section ABB control profiles technical data on page 224.
2 The reference provides direction control – a negative reference provides reverse rotation.
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208 ACS550-01/U1 User’s Manual
1102 EXT1/EXT2 SEL 8 (COMM) Reference set selection by fieldbus. 40001 bit 11 40031 bit 5
1103 REF1 SELECT 8 (COMM) Input reference 1 by fieldbus. 40002
1106 REF2 SELECT 8 (COMM) Input reference 2 by fieldbus. 40003
Reference Scaling
Where required, REFERENCES can be scaled. See the following, as appropriate:
• Modbus Register 40002 in section Modbus protocol technical data on page 215
• Reference scaling in section ABB control profiles technical data on page 224.
1601 RUN ENABLE 7 (COMM) Run enable by fieldbus. 40001 bit 3 40031 bit 6
(inverted)
1604 FAULT RESET SEL 8 (COMM) Fault reset by fieldbus. 40001 bit 7 40031 bit 4
1606 LOCAL LOCK 8 (COMM) Source for local lock selection is Does not 40031 bit 14
the fieldbus. apply
1607 PARAM SAVE 1 (SAVE) Saves altered parameters to 41607
memory (then value returns to 0).
1608 START ENABLE 1 7 (COMM) Source for start enable 1 is the Does not 40032 bit 2
fieldbus Command word. apply.
1609 START ENABLE 2 7 (COMM) Source for start enable 2 is the 40032 bit 3
fieldbus Command word.
2013 MIN TORQUE SEL 7 (COMM) Source for minimum torque 40031 bit 15
selection is the fieldbus.
2014 MAX TORQUE SEL 7 (COMM) Source for maximum torque
selection is the fieldbus.
2201 ACC/DEC 1/2 SEL 7 (COMM) Source for ramp pair selection is 40031 bit 10
the fieldbus.
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ACS550-01/U1 User’s Manual 209
1401 RELAY OUTPUT 1 35 (COMM) Relay Output 1 controlled 40134 bit 0 or 00033
by fieldbus.
1402 RELAY OUTPUT 2 35 (COMM) Relay Output 2 controlled 40134 bit 1 or 00034
by fieldbus.
1403 RELAY OUTPUT 3 35 (COMM) Relay Output 3 controlled 40134 bit 2 or 00035
by fieldbus.
14101 RELAY OUTPUT 4 35 (COMM) Relay Output 4 controlled 40134 bit 3 or 00036
by fieldbus.
14111 RELAY OUTPUT 5 35 (COMM) Relay Output 5 controlled 40134 bit 4 or 00037
by fieldbus.
14121 RELAY OUTPUT 6 35 (COMM) Relay Output 6 controlled 40134 bit 5 or 00038
by fieldbus.
1
More than 3 relays requires the addition of a relay extension module.
Modbus protocol
Drive parameter Description reference
ABB DRV DCU PROFILE
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210 ACS550-01/U1 User’s Manual
4010 SET POINT SEL 8 (COMM VALUE 1) Setpoint is input reference 2 40003
(Set 1) 9 (COMM+AI1) (+/-/* AI1)
4110 SET POINT SEL 10 (COMM*AI1)
(Set 2)
4210 SET POINT SEL
(Ext/Trim)
Communication fault
When using fieldbus control, specify the drive’s action if serial communication is lost.
Drive parameter Value Description
3018 COMM FAULT FUNC 0 (NOT SEL) Set for appropriate drive response.
1 (FAULT)
2 (CONST SP7)
3 (LAST SPEED)
3019 COMM FAULT TIME Set time delay before acting on a communication loss.
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ACS550-01/U1 User’s Manual 211
Pre-defined feedback
Inputs to the controller (drive outputs) have pre-defined meanings established by the
protocol. This feedback does not require drive configuration. The following table lists
a sample of feedback data. For a complete listing, see input word/point/object
listings in the technical data for the appropriate protocol starting on page 215.
Modbus protocol reference
Drive parameter
ABB DRV DCU PROFILE
Note: With Modbus, any parameter can be accessed using the format: “4” followed
by the parameter number.
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212 ACS550-01/U1 User’s Manual
For example:
Value of the
Feedback Parameter (Feedback integer) · (Parameter resolution) ·
parameter that
integer resolution (Value of 100% ref.) / 100% = Scaled value
defines 100%
10 0.1% 1500 rpm1 10 · 0.1% · 1500 RPM / 100% = 15 rpm
100 0.1% 500 Hz2 100 · 0.1% · 500 Hz / 100% = 50 Hz
1
Assuming, for the sake of this example, that the Actual Value uses parameter 9908 MOT NOM SPEED
as the 100% reference and that 9908 = 1500 rpm.
2
Assuming, for the sake of this example, that the Actual Value uses parameter 9907 MOT NOM FREQ
as the 100% reference and that 9907 = 500 Hz.
Diagnostics – EFB
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ACS550-01/U1 User’s Manual 213
Diagnostic situations
The sub-sections below describe various diagnostic situations – the problem
symptoms and corrective actions.
Normal operation
During normal network operation, 5306…5309 parameter values act as follows at
each drive:
• 5306 EFB OK MESSAGES advances (advances for each message properly received
and addressed to this drive).
• 5307 EFB CRC ERRORS does not advance at all (advances when an invalid
message CRC is received).
• 5308 EFB UART ERRORS does not advance at all (advances when character format
errors are detected, such as parity or framing errors).
• 5309 EFB STATUS value varies depending on network traffic.
Loss of communication
The ACS550 behavior, if communication is lost, was configured earlier in section
Communication fault on page 210. The parameters are 3018 COMM FAULT FUNC and
3019 COMM FAULT TIME. Section Complete parameter descriptions on page 106
describes these parameters in detail.
No master station on line
If no master station is on line: Neither the EFB OK MESSAGES nor the errors (5307 EFB
CRC ERRORS and 5308 EFB UART ERRORS) increase on any of the stations.
To correct:
• Check that a network master is connected and properly programmed on the
network.
• Verify that the cable is connected and that it is not cut or short circuited.
Duplicate stations
If two or more stations have duplicate numbers:
• Two or more drives cannot be addressed.
• Every time there is a read or write to one particular station, the value for 5307 EFB
CRC ERRORS or 5308 EFB UART ERRORS advances.
To correct: Verify the station numbers of all stations. Change conflicting station
numbers.
Swapped wires
If the communication wires are swapped (terminal A on one drive is connected to
terminal B on another):
• The value of 5306 EFB OK MESSAGES does not advance.
• The values of 5307 EFB CRC ERRORS and 5308 EFB UART ERRORS are advancing.
To correct: Check that the RS-485 lines are not swapped.
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214 ACS550-01/U1 User’s Manual
Embedded fieldbus
ACS550-01/U1 User’s Manual 215
Overview
The Modbus® protocol was introduced by Modicon, Inc. for use in control
environments featuring Modicon programmable controllers. Due to its ease of use
and implementation, this common PLC language was quickly adopted as a de-facto
standard for integration of a wide variety of master controllers and slave devices.
Modbus is a serial, asynchronous protocol. Transactions are half-duplex, featuring a
single Master controlling one or more Slaves. While RS232 can be used for point-to-
point communication between a single Master and a single Slave, a more common
implementation features a multi-drop RS485 network with a single Master controlling
multiple Slaves. The ACS550 features RS485 for its Modbus physical interface.
RTU
The Modbus specification defines two distinct transmission modes: ASCII and RTU.
The ACS550 supports RTU only.
Feature summary
The following Modbus function codes are supported by the ACS550.
Function Code (Hex) Description
Read Coil Status 0x01 Read discrete output status. For the ACS550, the individual bits
of the control word are mapped to Coils 1…16. Relay outputs are
mapped sequentially beginning with Coil 33 (e.g. RO1=Coil 33).
Read Discrete Input 0x02 Read discrete inputs status. For the ACS550, the individual bits
Status of the status word are mapped to Inputs 1…16 or 1…32,
depending on the active profile. Terminal inputs are mapped
sequentially beginning with Input 33 (e.g. DI1=Input 33).
Read Multiple 0x03 Read multiple holding registers. For the ACS550, the entire
Holding Registers parameter set is mapped as holding registers, as well as
command, status and reference values.
Read Multiple Input 0x04 Read multiple input registers. For the ACS550, the 2 analog input
Registers channels are mapped as input registers 1 & 2.
Force Single Coil 0x05 Write a single discrete output. For the ACS550, the individual bits
of the control word are mapped to Coils 1…16. Relay outputs are
mapped sequentially beginning with Coil 33 (e.g. RO1=Coil 33).
Write Single 0x06 Write single holding register. For the ACS550, the entire
Holding Register parameter set is mapped as holding registers, as well as
command, status and reference values.
Diagnostics 0x08 Perform Modbus diagnostics. Subcodes for Query (0x00),
Restart (0x01) & Listen Only (0x04) are supported.
Force Multiple Coils 0x0F Write multiple discrete outputs. For the ACS550, the individual
bits of the control word are mapped to Coils 1…16. Relay outputs
are mapped sequentially beginning with Coil 33 (e.g. RO1=Coil
33).
Write Multiple 0x10 Write multiple holding registers. For the ACS550, the entire
Holding Registers parameter set is mapped as holding registers, as well as
command, status and reference values.
Read/Write Multiple 0x17 This function combines functions 0x03 and 0x10 into a single
Holding Registers command.
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216 ACS550-01/U1 User’s Manual
Mapping summary
The following table summarizes the mapping between the ACS550 (parameters and
I/0) and Modbus reference space. For details, see Modbus addressing below.
ACS550 Modbus reference Supported function codes
• Control Bits Coils(0xxxx) • 01 – Read Coil Status
• Relay Outputs • 05 – Force Single Coil
• 15 – Force Multiple Coils
• Status Bits Discrete Inputs(1xxxx) • 02 – Read Input Status
• Discrete Inputs
• Analog Inputs Input Registers(3xxxxx) • 04 – Read Input Registers
• Parameters Holding Registers(4xxxx) • 03 – Read 4X Registers
• Control/Status Words • 06 – Preset Single 4X Register
• References • 16 – Preset Multiple 4X Registers
• 23 – Read/Write 4X Registers
Communication profiles
When communicating by Modbus, the ACS550 supports multiple profiles for control
and status information. Parameter 5305 EFB CTRL PROFILE selects the profile used.
• ABB DRV LIM – The primary (and default) profile is the ABB DRV LIM profile. This
implementation of the ABB Drives profile standardizes the control interface with
ACS400 drives. The ABB Drives profile is based on the PROFIBUS interface. It is
discussed in detail in the following sections.
• DCU PROFILE – The DCU PROFILE profile extends the control and status interface to
32 bits. It is the internal interface between the main drive application and the
embedded fieldbus environment.
• ABB DRV FULL – ABB DRV FULL is the implementation of the ABB Drives profile that
standardizes the control interface with ACS600 and ACS800 drives. This
implementation supports two control word bits not supported by the ABB DRV LIM
implementation.
Modbus addressing
With Modbus, each function code implies access to a specific Modbus reference set.
Thus, the leading digit is not included in the address field of a Modbus message.
Refer again to the Mapping summary above. The following sections describe, in
detail, the mapping to each Modbus reference set.
0xxxx Mapping – Modbus coils. The drive maps the following information to the
0xxxx Modbus set called Modbus Coils:
• bit-wise map of the CONTROL WORD (selected using parameter 5305 EFB CTRL
PROFILE). The first 32 coils are reserved for this purpose.
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Embedded fieldbus
218 ACS550-01/U1 User’s Manual
The ACS550 supports the following Modbus function codes for coils:
Function code Description
01 Read coil status
05 Force single coil
15 (0x0F Hex) Force multiple coils
1xxxx Mapping – Modbus discrete inputs. The drive maps the following
information to the 1xxxx Modbus set called Modbus Discrete Inputs:
• bit-wise map of the STATUS WORD (selected using parameter 5305 EFB CTRL
PROFILE). The first 32 inputs are reserved for this purpose.
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ACS550-01/U1 User’s Manual 219
3xxxx Mapping – Modbus inputs. The drive maps the following information to the
3xxxx Modbus addresses called Modbus input registers:
• any user defined analog inputs.
The following table summarizes the input registers:
Modbus ACS550
Remarks
reference all profiles
30001 AI1 This register shall report the level of Analog Input 1 (0…100%).
30002 AI2 This register shall report the level of Analog Input 2 (0…100%).
The ACS550 supports the following Modbus function codes for 3xxxx registers:
Function code Description
04 Read 3xxxx input status
4xxxx Register mapping. The drive maps its parameters and other data to the
4xxxx holding registers as follows:
• 40001…40099 map to drive control and actual values. These registers are
described in the table below.
• 40101…49999 map to drive parameters 0101…9999. Register addresses that do
not correspond to drive parameters are invalid. If there is an attempt to read or
write outside the parameter addresses, the Modbus interface returns an
exception code to the controller.
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220 ACS550-01/U1 User’s Manual
The following table summarizes the 4xxxx drive control registers 40001…40099 (for
4xxxx registers above 40099, see the drive parameter list, e.g. 40102 is parameter
0102):
Modbus register Access Remarks
40001 CONTROL WORD R/W Maps directly to the profile‘S CONTROL WORD. Supported only
if 5305 = 0 or 2 (ABB Drives profile). Parameter 5319 holds
a copy in hex format.
If 5305 = 1 (DCU profile selected), the register remains
empty.
40002 Reference 1 R/W Range = 0…+20000 (scaled to 0…1105 REF1 MAX), or
-20000…0 (scaled to 1105 REF1 MAX…0).
40003 Reference 2 R/W Range = 0…+10000 (scaled to 0…1108 REF2 MAX), or
-10000…0 (scaled to 1108 REF2 MAX…0).
40004 STATUS WORD R Maps directly to the profile‘S STATUS WORD. Supported only if
5305 = 0 or 2 (ABB Drives profile). Parameter 5320 holds a
copy in hex format.
If 5305 = 1 (DCU profile selected), the register remains
empty.
40005 Actual 1 R By default, stores a copy of 0103 OUTPUT FREQ. Use
(select using 5310) parameter 5310 to select a different actual value for this
register.
40006 Actual 2 R By default, stores a copy of 0104 CURRENT. Use parameter
(select using 5311) 5311 to select a different actual value for this register.
40007 Actual 3 R By default, stores nothing. Use parameter 5312 to select an
(select using 5312) actual value for this register.
40008 Actual 4 R By default, stores nothing. Use parameter 5313 to select an
(select using 5313) actual value for this register.
40009 Actual 5 R By default, stores nothing. Use parameter 5314 to select an
(select using 5314) actual value for this register.
40010 Actual 6 R By default, stores nothing. Use parameter 5315 to select an
(select using 5315) actual value for this register.
40011 Actual 7 R By default, stores nothing. Use parameter 5316 to select an
(select using 5316) actual value for this register.
40012 Actual 8 R By default, stores nothing. Use parameter 5317 to select an
(select using 5317) actual value for this register.
40031 ACS550 CONTROL R/W Maps directly to the Least Significant Word of the DCU
WORD LSW profile‘s CONTROL WORD. Supported only if 5305 = 1.
See parameter 0301.
40032 ACS550 CONTROL R Maps directly to the Most Significant Word of the DCU
WORD MSW profile‘s CONTROL WORD. Supported only if 5305 = 1.
See parameter 0302.
40033 ACS550 STATUS R Maps directly to the Least Significant Word of the DCU
WORD LSW profile‘s STATUS WORD. Supported only if 5305 = 1.
See parameter 0303.
40034 ACS550 STATUS R Maps directly to the Most Significant Word of the DCU
WORD MSW profile‘s STATUS WORD. Supported only if 5305 = 1.
See parameter 0304.
40045 REFERENCE 1 LSW R/W The least significant word of reference 1. Supported only by
the DCU profile i.e. when 5305 ECB CTRL PROFILE setting is
DCU profile.
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222 ACS550-01/U1 User’s Manual
For the Modbus protocol, drive parameters in Group 53: EFB PROTOCOL report the
parameter mapping to 4xxxx Registers.
Code Description
5310 EFB PAR 10
Specifies the parameter mapped to Modbus register 40005.
5311 EFB PAR 11
Specifies the parameter mapped to Modbus register 40006.
5312 EFB PAR 12
Specifies the parameter mapped to Modbus register 40007.
5313 EFB PAR 13
Specifies the parameter mapped to Modbus register 40008.
5314 EFB PAR 14
Specifies the parameter mapped to Modbus register 40009.
5315 EFB PAR 15
Specifies the parameter mapped to Modbus register 40010.
5316 EFB PAR 16
Specifies the parameter mapped to Modbus register 40011.
5317 EFB PAR 17
Specifies the parameter mapped to Modbus register 40012.
5318 EFB PAR 18
Sets additional delay in milliseconds before the ACS550 begins
transmitting response to the master request.
5319 EFB PAR 19
Holds a copy (in hex) of the CONTROL WORD, Modbus register 40001.
5320 EFB PAR 20
Holds a copy (in hex) of the STATUS WORD, Modbus register 40004.
Except where restricted by the drive, all parameters are available for both reading
and writing. The parameter writes are verified for the correct value and for a valid
register addresses.
Note: Parameter writes through standard Modbus are always volatile i.e. modified
values are not automatically stored to permanent memory. Use parameter 1607
PARAM SAVE to save all altered values.
The ACS550 supports the following Modbus function codes for 4xxxx registers:
Function code Description
03 Read holding 4xxxx registers
06 Preset single 4xxxx register
16 (0x10 Hex) Preset multiple 4xxxx registers
23 (0x17 Hex) Read/write 4xxxx registers
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ACS550-01/U1 User’s Manual 223
Actual values
The contents of the register addresses 40005…40012 are ACTUAL VALUES and are:
• specified using parameters 5310…5317
• Read-only values containing information on the operation of the drive
• 16-bit words containing a sign bit and a 15-bit integer
• when negative values, written as the two’s complement of the corresponding
positive value
• scaled as described earlier in section Actual value scaling on page 211.
Exception codes
Exception codes are serial communication responses from the drive. The ACS550
supports the standard Modbus exception codes defined below.
Exception
Name Meaning
code
01 ILLEGAL FUNCTION Unsupported Command
02 ILLEGAL DATA ADDRESS The data address received in the query is not allowable. It is not
a defined parameter/group.
03 ILLEGAL DATA VALUE A value contained in the query data field is not an allowable
value for the ACS550, because it is one of the following:
• Outside min. or max. limits.
• Parameter is read-only.
• Message is too long.
• Parameter write not allowed when start is active.
• Parameter write not allowed when factory macro is selected.
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224 ACS550-01/U1 User’s Manual
Overview
ABB Drives profile
The ABB Drives profile provides a standard profile that can be used on multiple
protocols, including Modbus and the protocols available on the FBA module. Two
implementations of the ABB Drives profile are available:
• – This implementation standardizes the control interface with
ABB DRV FULL
ACS600 and ACS800 drives.
• ABB DRV LIM – This implementation standardizes the control interface with
ACS400 drives. This implementation does not support two control word bits
supported by ABB DRV FULL.
Except as noted, the following “ABB Drives Profile” descriptions apply to both
implementations.
DCU profile
The DCU profile extends the control and status interface to 32 bits. It is the internal
interface between the main drive application and the embedded fieldbus
environment.
Control Word
The CONTROL WORD is the principal means for controlling the drive from a fieldbus
system. The fieldbus master station sends the CONTROL WORD to the drive. The drive
switches between states according to the bit-coded instructions in the CONTROL
WORD. Using the CONTROL WORD requires that:
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226 ACS550-01/U1 User’s Manual
DCU Profile
The following tables describe the CONTROL WORD content for the DCU profile.
DCU profile CONTROL WORD (See parameter 0301)
Bit Name Value Command/Req. Comments
0 STOP 1 Stop Stops according to either the stop mode
parameter or the stop mode requests (bits 7
0 (no op) and 8).
1 START 1 Start Simultaneous STOP and START commands
result in a stop command.
0 (no op)
2 REVERSE 1 Reverse direction This bit XOR’d with the sign of the reference
defines direction.
0 Forward direction
3 LOCAL 1 Local mode When the fieldbus sets this bit, it steals
control and the drive moves to fieldbus local
0 External mode control mode.
4 RESET -> 1 Reset Edge sensitive.
other (no op)
5 EXT2 1 Switch to EXT2
0 Switch to EXT1
6 RUN_DISABLE 1 Run disable Inverted run enable.
0 Run enable on
7 STPMODE_R 1 Normal ramp stop
mode
0 (no op)
Embedded fieldbus
ACS550-01/U1 User’s Manual 227
Status Word
The contents of the STATUS WORD is status information, sent by the drive to the
master station.
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228 ACS550-01/U1 User’s Manual
0 OFF1 ACTIVE
0 OPERATION INHIBITED
0 No fault
4 OFF_2_STA 1 OFF2 INACTIVE
0 OFF2 ACTIVE
0 OFF3 ACTIVE
7 ALARM 1 Alarm (See section Alarm listing on page 267 for details on
alarms.)
0 No alarm
8 AT_SETPOINT 1 OPERATING. Actual value equals (within tolerance limits) the
reference value.
0 Actual value is outside tolerance limits (not equal to reference
value).
9 REMOTE 1 Drive control location: REMOTE (EXT1 or EXT2)
0 Drive control location: LOCAL
10 ABOVE_LIMIT 1 Supervised parameter’s value > supervision high limit.
Bit remains “1” until supervised parameter’s value < supervision
low limit.
See Group 32: SUPERVISION.
0 Supervised parameter’s value < supervision low limit.
Bit remains “0” until supervised parameter’s value > supervision
high limit.
See Group 32: SUPERVISION.
11 EXT CTRL LOC 1 External control location 2 (EXT2) selected
0 External control location 1 (EXT1) selected
12 EXT RUN ENABLE 1 External Run Enable signal received
0 No External Run Enable signal received
13… Unused
15
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ACS550-01/U1 User’s Manual 229
DCU profile
The following tables describe the STATUS WORD content for the DCU profile.
DCU profile STATUS WORD (See parameter 0303)
Bit Name Value Status
0 READY 1 Drive is ready to receive start command.
0 Drive is not ready.
1 ENABLED 1 External run enable signal received.
0 No external run enable signal received.
2 STARTED 1 Drive has received start command.
0 Drive has not received start command.
3 RUNNING 1 Drive is modulating.
0 Drive is not modulating.
4 ZERO_SPEED 1 Drive is at zero speed.
0 Drive has not reached zero speed.
5 ACCELERATE 1 Drive is accelerating.
0 Drive is not accelerating.
6 DECELERATE 1 Drive is decelerating.
0 Drive is not decelerating.
7 AT_SETPOINT 1 Drive is at setpoint.
0 Drive has not reached setpoint.
8 LIMIT 1 Operation is limited by Group 20: LIMITS settings.
0 Operation is within Group 20: LIMITS settings.
9 SUPERVISION 1 A supervised parameter (Group 32: SUPERVISION) is outside
its limits.
0 All supervised parameters are within limits.
10 REV_REF 1 Drive reference is in reverse direction.
0 Drive reference is in forward direction.
11 REV_ACT 1 Drive is running in reverse direction.
0 Drive is running in forward direction.
12 PANEL_LOCAL 1 Control is in control panel (or PC tool) local mode.
0 Control is not in control panel local mode.
13 FIELDBUS_LOCAL 1 Control is in fieldbus local mode (steals control panel local).
0 Control is not in fieldbus local mode.
14 EXT2_ACT 1 Control is in EXT2 mode.
0 Control is in EXT1 mode.
15 FAULT 1 Drive is in a fault state.
0 Drive is not in a fault state.
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Embedded fieldbus
ACS550-01/U1 User’s Manual 231
State diagram
ABB Drives profile
To illustrate the operation of the state diagram, the following example (ABB DRV LIM
implementation of the ABB Drives profile) uses the control word to start the drive:
• First, the requirements for using the CONTROL WORD must be met. See above.
• When the power is first connected, the state of the drive is not ready to switch on.
See dotted lined path ( ) in the state diagram below.
• Use the CONTROL WORD to step through the state machine states until the
OPERATING state is reached, meaning that the drive is running and follows the
given reference. See the table below.
Step CONTROL WORD Value Description
1 CW = 0000 0000 0000 0110 This CW value changes the drive state to READY TO SWITCH
ON.
bit 15 bit 0
2 Wait at least 100 ms before proceeding.
3 CW = 0000 0000 0000 0111 This CW value changes the drive state to READY TO OPERATE.
4 CW = 0000 0000 0000 1111 This CW value changes the drive state to OPERATION ENABLED.
The drive starts, but will not accelerate.
5 CW = 0000 0000 0010 1111 This CW value releases the ramp function generator (RFG)
output and changes the drive state to RFG: ACCELERATOR
ENABLED.
6 CW = 0000 0000 0110 1111 This CW value releases the ramp function generator (RFG)
output and changes the drive state to OPERATING. The drive
accelerates to the given reference and follows the reference.
Embedded fieldbus
232 ACS550-01/U1 User’s Manual
The state diagram below describes the start-stop function of CONTROL WORD (CW)
and STATUS WORD (SW) bits for the ABB Drives profile.
From any state From any state From any state
A B* C D NOT READY
(SW Bit0=0)
TO SWITCH ON
B* C* D* READY TO
(SW Bit1=1)
OPERATE
(CW Bit4=0)* (CW Bit3=1 and
SW Bit12=1)
OPERATION
C D (SW Bit2=1)
ENABLED
A
(CW Bit5=0) (CW=xxxx x1xx xxx1* 1111
i.e. Bit 4=1)*
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ACS550-01/U1 User’s Manual 233
Reference scaling
Fieldbus references REF1 and REF2 are scaled as shown in the following tables.
Fieldbus scaling for ABB Drives profile
Reference
Reference Range Scaling Remarks
type
REF1 -32767 Speed or -20000 = -(par. 1105) Final reference limited by
… frequency 0=0 1104/1105. Actual motor
+32767 +20000 = (par. 1105) speed limited by 2001/2002
(20000 corresponds to 100%) (speed) or 2007/2008
(frequency).
REF2 -32767 Speed or -10000 = -(par. 1108) Final reference limited by
… frequency 0=0 1107/1108. Actual motor
+32767 +10000 = (par. 1108) speed limited by 2001/2002
(10000 corresponds to 100%) (speed) or 2007/2008
(frequency).
Torque -10000 = -(par. 1108) Final reference limited by
0=0 2015/2017 (torque1) or 2016/
+10000 = (par. 1108) 2018 (torque2).
(10000 corresponds to 100%)
PID -10000 = -(par. 1108) Final reference limited by
Reference 0=0 4012/4013 (PID set1) or
+10000 = (par. 1108) 4112/4113 (PID set2).
(10000 corresponds to 100%)
Note: The setting of parameter 1104 REF1 MIN and 1107 REF2 MIN has no effect on
the scaling of references.
Note: The setting of parameter 1104 REF1 MIN and 1107 REF2 MIN has no effect on
the scaling of references.
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Scaling examples
When parameter 1103 REF1 SELECT or 1106 REF2 SELECT is set to COMM+AI1 or
COMM*AI1, the reference is scaled as follows:
100%
REF1 COMM*AI1 COMM (%) · (AI (%) / 0.5 · REF1 MAX (%))
Fieldbus reference
correction coefficient
200%
100%
REF2 COMM+AI1 COMM (%) + (AI (%) - 0.5 · REF2 MAX (%))
Fieldbus reference
correction coefficient
(100 + 0.5 · (Par. 1108)%
100%
Embedded fieldbus
ACS550-01/U1 User’s Manual 235
100%
AI1input signal
0%
0% 50% 100%
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236 ACS550-01/U1 User’s Manual
Reference handling
Use Group 10: START/STOP/DIR parameters to configure for control of rotation
direction for each control location (EXT1 and EXT2). The following diagrams illustrate
how group 10 parameters and the sign of the fieldbus reference interact to produce
REFERENCE values (REF1 and REF2). Note, fieldbus references are bipolar, that is
they can be positive or negative.
ABB Drives profile
Parameter Value setting AI reference scaling
1003 DIRECTION 1 (FORWARD)
Resultant ref.
Max. ref
Fieldbus
reference -163% -100% 100% 163%
-(Max. ref.)
-(Max. ref.)
-(Max. ref.)
Embedded fieldbus
ACS550-01/U1 User’s Manual 237
Fieldbus adapter
Overview
The ACS550 can be set up to accept control from an external system using standard
serial communication protocols. When using serial communication, the ACS550 can
either:
• receive all of its control information from the fieldbus, or
• be controlled from some combination of fieldbus control and other available
control locations, such as digital or analog inputs and the control panel.
Fieldbus controller
Fieldbus
Other devices
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238 ACS550-01/U1 User’s Manual
Control interface
In general, the basic control interface between the fieldbus system and the drive
consists of:
• Output Words:
– CONTROL WORD
– REFERENCE (speed or frequency)
– Others: The drive supports a maximum of 15 output words. Protocols limits
may further restrict the total.
• Input Words:
– STATUS WORD
– Actual Value (speed or frequency)
– Others: The drive supports a maximum of 15 input words. Protocols limits may
further restrict the total.
Note: The words “output” and “input” are used as seen from the fieldbus controller
point of view. For example an output describes data flow from the fieldbus controller
to the drive and appears as an input from the drive point of view.
The meanings of the controller interface words are not restricted by the ACS550.
However, the profile used may set particular meanings.
Fieldbus controller
Fieldbus
Service
Messages Parameter R/W Requests/Responses
(Acyclic)
Control Word
The CONTROL WORD is the principal means for controlling the drive from a fieldbus
system. The fieldbus controller sends the CONTROL WORD to the drive. The drive
switches between states according to the bit-coded instructions in the CONTROL
WORD. Using the CONTROL WORD requires that:
Fieldbus adapter
ACS550-01/U1 User’s Manual 239
Status Word
The STATUS WORD is a 16-bit word containing status information, sent by the drive to
the fieldbus controller. The content of the STATUS WORD depends on the protocol/
profile used. See the user’s manual provided with the FBA module and/or section
ABB Drives profile technical data on page 248.
Reference
The contents of each REFERENCE word:
• can be used, as speed or frequency reference
• is a 16-bit word comprised of a sign bit and a 15-bit integer
• Negative references (indicating reversed rotation direction) are indicated by the
two’s complement of the corresponding positive reference value.
The use of a second reference (REF2) is supported only when a protocol is
configured for the ABB Drives profile.
Reference scaling is fieldbus type specific. See the user’s manual provided with the
FBA module and/or the following sections as appropriate:
• Reference scaling on page 252 (ABB Drives profile technical data)
• Reference scaling on page 256 (Generic profile technical data).
Actual Values
Actual Values are 16-bit words containing information on selected operations of the
drive. Drive Actual Values (for example, Group 10: START/STOP/DIR parameters)
can be mapped to Input Words using Group 51: EXT COMM MODULE parameters
(protocol-dependent, but typically parameters 5104…5126).
Planning
Network planning should address the following questions:
• What types and quantities of devices must be connected to the network?
• What control information must be sent down to the drives?
• What feedback information must be sent from the drives to the controlling
system?
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240 ACS550-01/U1 User’s Manual
WARNING! Connections should be made only while the drive is disconnected from
the power source.
Overview
The FBA (fieldbus adapter) is a plug-in module that fits in the drive’s expansion slot
2. The module is held in place with plastic retaining clips and two screws. The
screws also ground the shield for the module cable and connect the module GND
signals to the drive control board.
On installation of the module, electrical connection to the drive is automatically
established through the 34-pin connector.
Mounting procedure
1
Note: Install the input power and motor cables first.
2
1. Insert the module carefully into the drive expansion slot 2
until the retaining clips lock the module into position.
2. Fasten the two screws (included) to the stand-offs.
Fieldbus adapter
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Fieldbus adapter
242 ACS550-01/U1 User’s Manual
Protocol
Drive parameter Value Description
reference
1002 EXT2 10 (COMM) Start/Stop by controlled fieldbus with
COMMANDS Ext2 selected.
1003 DIRECTION 3 (REQUEST) Direction controlled by fieldbus.
Note: Multiple references are supported only when using the ABB Drives profile.
Scaling
Where required, REFERENCES can be scaled. See the following sections, as
appropriate:
• Reference scaling on page 252 (ABB Drives profile technical data)
• Reference scaling on page 256 (Generic profile technical data).
System control
Using the fieldbus for miscellaneous drive control requires:
• drive parameter values set as defined below
• fieldbus controller command(s) in the appropriate location. (The location is
defined by the Protocol Reference, which is protocol dependent.)
Protocol
Drive parameter Value Description
reference
1601 RUN ENABLE 7 (COMM) Run enable by fieldbus.
1604 FAULT RESET SEL 8 (COMM) Fault reset by fieldbus.
1607 PARAM SAVE 1 (SAVE) Saves altered parameters to memory (then
value returns to 0).
Fieldbus adapter
ACS550-01/U1 User’s Manual 243
Fieldbus adapter
244 ACS550-01/U1 User’s Manual
Communication fault
When using fieldbus control, specify the drive’s action if serial communication is lost.
Drive parameter Value Description
3018 COMM FAULT FUNC 0 (NOT SEL) Set for appropriate drive
1 (FAULT) response.
2 (CONST SP7)
3 (LAST SPEED)
3019 COMM FAULT TIME Set time delay before acting on a communication loss.
0104 CURRENT
0105 TORQUE
0106 POWER
Scaling
To scale the drive parameter values see the following sections, as appropriate:
• Actual Value scaling on page 255 (ABB Drives profile technical data)
• Actual Value scaling on page 257 (Generic profile technical data).
Fieldbus adapter
ACS550-01/U1 User’s Manual 245
Diagnostics – FBA
Fault handling
The ACS550 provides fault information as follows:
• The control panel display shows a fault code and text. See chapter Diagnostics
on page 259 for a complete description.
• Parameters 0401 LAST FAULT, 0412 PREVIOUS FAULT1 and 0413 PREVIOUS FAULT2
store the most recent faults.
• For fieldbus access, the drive reports faults as a hexadecimal value, assigned
and coded according to the DRIVECOM specification. See the table below. Not all
profiles support requesting fault codes using this specification. For profiles that
support this specification, the profile documentation defines the proper fault
request process.
Fieldbus fault code
Drive fault code (DRIVECOM
specification)
1 OVERCURRENT 2310h
2 DC OVERVOLT 3210h
3 DEV OVERTEMP 4210h
4 sHORT CIRC 2340h
5 Reserved FF6Bh
6 DC UNDERVOLT 3220h
7 AI1 LOSS 8110h
8 AI2 LOSS 8110h
9 MOT OVERTEMP 4310h
10 PANEL LOSS 5300h
11 ID RUN FAIL FF84h
12 MOTOR STALL 7121h
14 EXT FAULT 1 9000h
15 EXT FAULT 2 9001h
16 EARTH FAULT 2330h
17 Obsolete FF6Ah
18 THERM FAIL 5210h
19 OPEX LINK 7500h
20 OPEX PWR 5414h
21 CURR MEAS 2211h
22 SUPPLY PHASE 3130h
23 ENCODER ERR 7301h
24 OVERSPEED 7310h
25 Reserved FF80h
26 DRIVE ID 5400h
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Fieldbus adapter
ACS550-01/U1 User’s Manual 247
Fieldbus adapter
248 ACS550-01/U1 User’s Manual
Overview
The ABB Drives profile provides a standard profile that can be used on multiple
protocols, including protocols available on the FBA module. This section describes
the ABB Drives profile implemented for FBA modules.
Control Word
As described earlier in section Control interface on page 238, the CONTROL WORD is
the principal means for controlling the drive from a fieldbus system.
The following table and the state diagram later in this sub-section describe the
CONTROL WORD content for the ABB Drives profile.
ABB Drives profile (FBA) CONTROL WORD
Bit Name Value Commanded state Comments
0 OFF1 1 READY TO OPERATE Enter READY TO OPERATE
CONTROL
0 EMERGENCY OFF Drive ramps to stop according to currently
active deceleration ramp (2203 or 2205)
Normal command sequence:
• Enter OFF1 ACTIVE
• Proceed to READY TO SWITCH ON,
unless other interlocks (OFF2, OFF3) are
active.
1 OFF2 1 OPERATING Continue operation (OFF2 inactive)
CONTROL
0 EMERGENCY OFF Drive coasts to stop.
Normal command sequence:
• Enter OFF2 ACTIVE
• Proceed to SWITCHON INHIBITED
2 OFF3 1 OPERATING Continue operation (OFF3 inactive)
CONTROL
0 EMERGENCY STOP Drive stops within in time specified by
parameter 2208.
Normal command sequence:
• Enter OFF3 ACTIVE
• Proceed to SWITCH ON INHIBITED
WARNING! Be sure motor and
driven equipment can be stopped
using this mode.
3 INHIBIT 1 OPERATION Enter OPERATION ENABLED (Note the Run
OPERATION ENABLED enable signal must be active. See 1601. If
1601 is set to COMM, this bit also actives
the Run Enable signal.)
0 OPERATION Inhibit operation. Enter OPERATION
INHIBITED INHIBITED
Fieldbus adapter
ACS550-01/U1 User’s Manual 249
Status Word
As described earlier in section Control interface on page 238, the contents of the
STATUS WORD is status information, sent by the drive to the master station. The
following table and the state diagram later in this sub-section describe the status
word content.
ABB Drives profile (FBA) STATUS WORD
Description
Bit Name Value
(Correspond to states/boxes in the state diagram)
0 RDY_ON 1 READY TO SWITCH ON
0 OFF1 ACTIVE
0 OPERATION INHIBITED
0 No fault
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250 ACS550-01/U1 User’s Manual
7 ALARM 1 Alarm (See section Alarm listing on page 267 for details
on alarms.)
0 No alarm
8 AT_SETPOINT 1 OPERATING. Actual value equals (within tolerance limits)
the reference value.
0 Actual value is outside tolerance limits (not equal to
reference value).
9 REMOTE 1 Drive control location: REMOTE (EXT1 or EXT2)
0 Drive control location: LOCAL
10 ABOVE_LIMIT 1 Supervised parameter’s value > supervision high limit.
Bit remains “1” until supervised parameter’s value <
supervision low limit.
See Group 32: SUPERVISION.
0 Supervised parameter’s value < supervision low limit.
Bit remains “0” until supervised parameter’s value >
supervision high limit.
See Group 32: SUPERVISION.
11 EXT CTRL LOC 1 External control location 2 (EXT2) selected
0 External control location 1 (EXT1) selected
12 EXT RUN ENABLE 1 External Run Enable signal received
0 No External Run Enable signal received
13… 15 Unused
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ACS550-01/U1 User’s Manual 251
The state diagram below describes the start-stop function of CONTROL WORD (CW)
and STATUS WORD (SW) bits.
From any state From any state From any state
A B C D NOT READY
(SW Bit0=0)
TO SWITCH ON
B C D READY TO
(SW Bit1=1)
OPERATE
(CW Bit4=0) (CW Bit3=1 and
SW Bit12=1)
C D OPERATION
(SW Bit2=1)
ENABLED
A
(CW Bit5=0) (CW=xxxx x1xx xxx1 1111)
RFG OUTPUT
ENABLED
D
B
(CW Bit6=0)
(CW=xxxx x1xx xx11 1111)
KEY
State
State change RFG: ACCELERATOR
CW = CONTROL WORD ENABLED
SW = STATUS WORD C
(CW=xxxx x1xx x111 1111)
RFG = Ramp Function Generator
I = Param. 0104 CURRENT
OPERATING (SW Bit8=1)
f = Param. 0103 OUTPUT FREQ
n = Speed D
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252 ACS550-01/U1 User’s Manual
Reference
As described earlier in section Control interface on page 238, the REFERENCE word is
a speed or frequency reference.
Reference scaling
The following table describes REFERENCE scaling for the ABB Drives profile.
ABB Drives Profile (FBA)
Reference
Reference Range Scaling Remarks
type
REF1 -32767… Speed or -20000 = -(par. 1105) Final reference limited by
+32767 frequency 0=0 1104/1105. Actual motor
+20000 = (par. 1105) speed limited by 2001/2002
(20000 corresponds to 100%) (speed) or 2007/2008
(frequency).
REF2 -32767… Speed or -10000 = -(par. 1108) Final reference limited by
+32767 frequency 0=0 1107/1108. Actual motor
+10000 = (par. 1108) speed limited by 2001/2002
(10000 corresponds to 100%) (speed) or 2007/2008
(frequency).
Torque -10000 = -(par. 1108) Final reference limited by
0=0 2015/2017 (torque1) or
+10000 = (par. 1108) 2016/2018 (torque2).
(10000 corresponds to 100%)
PID -10000 = -(par. 1108) Final reference limited by
Reference 0=0 4012/4013 (PID set1) or
+10000 = (par. 1108) 4112/4113 (PID set2).
(10000 corresponds to 100%)
Note: The setting of parameter 1104 REF1 MIN and 1107 REF2 MIN has no effect on
the scaling of references.
When parameter 1103 REF1 SELECT or 1106 REF2 SELECT is set to COMM+AI1 or
COMM*AI1, the reference is scaled as follows:
100%
Fieldbus adapter
ACS550-01/U1 User’s Manual 253
100%
REF2 COMM+AI1 COMM (%) + (AI (%) - 0.5 · REF2 MAX (%))
Fieldbus reference
correction coefficient
(100 + 0.5 · (Par. 1108)%
100%
REF2 COMM*AI1 COMM (%) · (AI (%) / 0.5 · REF2 MAX (%))
Fieldbus reference
correction coefficient
200%
100%
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254 ACS550-01/U1 User’s Manual
Reference handling
Use Group 10: START/STOP/DIR parameters to configure for control of rotation
direction for each control location (EXT1 and EXT2). The following diagrams illustrate
how group 10 parameters and the sign of the fieldbus reference interact to produce
REFERENCE values (REF1 and REF2). Note, fieldbus references are bipolar, that is
they can be positive or negative.
ABB Drives profile
Parameter Value setting AI reference scaling
1003 DIRECTION 1 (FORWARD) Resultant ref.
Max. ref
Fieldbus
reference -163% -100% 100% 163%
-(Max. ref.)
1003 DIRECTION 2 (REVERSE) Max. ref
Resultant ref.
-(Max. ref.)
-(Max. ref.)
Fieldbus adapter
ACS550-01/U1 User’s Manual 255
Actual Value
As described earlier in section Control interface on page 238, Actual Values are
words containing drive values.
Fieldbus adapter
256 ACS550-01/U1 User’s Manual
Overview
The generic profile aims to fulfill the industry-standard drive profile for each protocol
(e.g. PROFIdrive for PROFIBUS, AC/DC Drive for DeviceNet).
Control Word
As described earlier in section Control interface on page 238, the CONTROL WORD is
the principal means for controlling the drive from a fieldbus system. For specific
CONTROL WORD content, see the user’s manual provided with the FBA module.
Status Word
As described earlier in section Control interface on page 238, the contents of the
STATUS WORD is status information, sent by the drive to the master station. For
specific STATUS WORD content, see the user’s manual provided with the FBA module.
Reference
As described earlier in section Control interface on page 238, the REFERENCE word is
a speed or frequency reference.
Reference scaling
REFERENCE scaling is fieldbus type specific. However, at the drive, the meaning of a
100% REFERENCE value is fixed as described in the table below. For a detailed
description on the range and scaling of the REFERENCE, see the user’s manual
supplied with the FBA module.
Generic profile
Reference
Reference Range Scaling Remarks
type
REF Fieldbus Speed -100% = -(par. 9908) Final reference limited by
specific 0=0 1104/1105.
+100 = (par. 9908) Actual motor speed limited by 2001/
2002 (speed).
Frequency -100% = -(par. 9907) Final reference limited by
0=0 1104/1105.
+100 = (par. 9907) Actual motor speed limited by 2007/
2008 (frequency).
Actual Values
As described earlier in section Control interface on page 238, Actual Values are
words containing drive values.
Fieldbus adapter
ACS550-01/U1 User’s Manual 257
Where parameters are in percent, the Complete parameter list section specifies
what parameter corresponds to 100%. In such cases, to convert from percent to
engineering units, multiply by the value of the parameter that defines 100% and
divide by 100%. For example:
Value of the (Feedback integer) · (Parameter resolution) ·
Feedback Parameter
parameter that (Value of 100% ref.) / 100% =
integer resolution
defines 100% Scaled Value
10 0.1% 1500 rpm1 10 · 0.1% · 1500 RPM / 100% = 15 rpm
100 0.1% 500 Hz2 100 · 0.1% · 500 Hz / 100% = 50 Hz
1
Assuming, for the sake of this example, that the Actual Value uses parameter 9908 MOT NOM SPEED
as the 100% reference and that 9908 = 1500 rpm.
2 Assuming, for the sake of this example, that the Actual Value uses parameter 9907 MOT NOM FREQ
as the 100% reference and that 9907 = 500 Hz.
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Fieldbus adapter
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Diagnostics
WARNING! All electrical installation and maintenance work described in this chapter
should only be undertaken by qualified service personnel. The safety instructions in
chapter Safety instructions on page 5 must be followed.
Diagnostic displays
The drive detects error situations and reports them using:
• the green and red LED on the body of the drive
• the status LED on the control panel (if an Assistant Control Panel is attached to
the drive)
• the control panel display (if a control panel is attached to the drive)
• the Fault Word and Alarm Word parameter bits (parameters 0305 to 0309). See
Group 03: FB ACTUAL SIGNALS on page 112 for the bit definitions.
The form of the display depends on the severity of the error. You can specify the
severity for many errors by directing the drive to:
• ignore the error situation
• report the situation as an alarm
• report the situation as a fault.
Red – Faults
The drive signals that it has detected a severe error, or fault, by:
• enabling the red LED on the drive (LED is either steady on or blinking)
• showing the steady red status LED on the control panel (if attached to the drive)
• setting an appropriate bit in a Fault Word parameter (0305 to 0307)
• overriding the control panel display with the display LOC FAULT
of a fault code in the Fault mode (figures on the
right)
FAULT 7
AI1 LOSS
• stopping the motor (if it was on).
00:00
The fault code on the control panel display is
temporary. Pressing any of the following keys removes
the fault message: MENU, ENTER, UP, or DOWN key.
LOC
F0007 FWD
Diagnostics
260 ACS550-01/U1 User’s Manual
The message reappears after a few seconds if the control panel is not touched and
the fault is still active.
Correcting faults
The recommended corrective action for faults is:
• Use the table in section Fault listing below to find and address the root cause of
the problem.
• Reset the drive. See section Fault resetting on page 265.
Fault listing
The following table lists the faults by code number and describes each. The fault
name is the long form shown in the Fault mode of the Assistant Control Panel when
the fault occurs. The fault names shown (for Assistant Control Panel only) in the
Fault Logger mode (see page 61) and the fault names for parameter 0401 LAST
FAULT may be shorter.
Fault Fault name in
Description and recommended corrective action
code panel
1 OVERCURRENT Output current is excessive. Check for and correct:
• Excessive motor load.
• Insufficient acceleration time (parameters 2202 ACCELER TIME 1 and
2205 ACCELER TIME 2).
• Faulty motor, motor cables or connections.
Diagnostics
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Diagnostics
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Diagnostics
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Diagnostics
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- UNKNOWN Wrong type of panel, i.e. panel that supports drive X but not the ACS550,
DRIVE TYPE: has been connected to the ACS550.
ACS550
SUPPORTED
DRIVES: X
Faults that indicate conflicts in the parameter settings are listed below.
Fault Fault name in
Description and recommended corrective action
code panel
1000 PAR HZRPM Parameter values are inconsistent. Check for any of the following:
• 2001 MINIMUM SPEED > 2002 MAXIMUM SPEED.
• 2007 MINIMUM FREQ > 2008 MAXIMUM FREQ.
• 2001 MINIMUM SPEED / 9908 MOTOR NOM SPEED is outside proper range
(> 50).
• 2002 MAXIMUM SPEED / 9908 MOTOR NOM SPEED is outside proper range
(> 50).
• 2007 MINIMUM FREQ / 9907 MOTOR NOM FREQ is outside proper range
(> 50).
• 2008 MAXIMUM FREQ / 9907 MOTOR NOM FREQ is outside proper range
(> 50).
1001 PAR PFC REF Parameter values are inconsistent. Check for the following:
NEG • 2007 MINIMUM FREQ is negative, when 8123 PFC ENABLE is active.
1002 RESERVED Not used.
1003 PAR AI SCALE Parameter values are inconsistent. Check for any of the following:
• 1301 MINIMUM AI1 > 1302 MAXIMUM AI1.
• 1304 MINIMUM AI2 > 1305 MAXIMUM AI2.
1004 PAR AO SCALE Parameter values are inconsistent. Check for any of the following:
• 1504 MINIMUM AO1 > 1505 MAXIMUM AO1.
• 1510 MINIMUM AO2 > 1511 MAXIMUM AO2.
Diagnostics
ACS550-01/U1 User’s Manual 265
Fault resetting
The ACS550 can be configured to automatically reset certain faults. Refer to
parameter Group 31: AUTOMATIC RESET.
WARNING! If an external source for start command is selected and it is active, the
ACS550 may start immediately after fault reset.
Diagnostics
266 ACS550-01/U1 User’s Manual
History
For reference, the last three fault codes are stored into parameters 0401, 0412,
0413. For the most recent fault (identified by parameter 0401), the drive stores
additional data (in parameters 0402…0411) to aid in troubleshooting a problem. For
example, parameter 0404 stores the motor speed at the time of the fault.
The Assistant Control Panel provides additional information about the fault history.
See section Fault Logger mode on page 61 for more information.
To clear the fault history (all of the Group 04: FAULT HISTORY parameters):
1. Using the control panel in the Parameters mode, select parameter 0401.
2. Press EDIT (or ENTER on the Basic Control Panel).
3. Press UP and DOWN at the same time.
4. Press SAVE.
Correcting alarms
The recommended corrective action for alarms is:
• Determine if the alarm requires any corrective action (action is not always
required).
• Use the table in section Alarm listing below to find and address the root cause of
the problem.
Diagnostics
ACS550-01/U1 User’s Manual 267
Alarm listing
The following table lists the alarms by code number and describes each.
Alarm
Display Description
code
2001 OVERCURRENT Current limiting controller is active. Check for and correct:
• Excessive motor load.
• Insufficient acceleration time (parameters 2202 ACCELER TIME 1 and
2205 ACCELER TIME 2).
• Faulty motor, motor cables or connections.
2002 OVERVOLTAGE Overvoltage controller is active. Check for and correct:
• Static or transient overvoltages in the input power supply.
• Insufficient deceleration time (parameters 2203 DECELER TIME 1 and
2206 DECELER TIME 2).
2003 UNDERVOLTAGE Undervoltage controller is active. Check for and correct:
• Undervoltage on mains.
2004 DIR LOCK The change in direction being attempted is not allowed. Either:
• Do not attempt to change the direction of motor rotation, or
• Change parameter 1003 DIRECTION to allow direction change (if
reverse operation is safe).
2005 IO COMM Fieldbus communication has timed out. Check for and correct:
• Fault setup (3018 COMM FAULT FUNC and 3019 COMM FAULT TIME).
• Communication settings (Group 51: EXT COMM MODULE or
Group 53: EFB PROTOCOL as appropriate).
• Poor connections and/or noise on line.
2006 AI1 LOSS Analog input 1 is lost, or value is less than the minimum setting.
Check:
• Input source and connections.
• Parameter that sets the minimum (3021).
• Parameter that sets the alarm/fault operation (3001),
2007 AI2 LOSS Analog input 2 is lost, or value is less than the minimum setting.
Check:
• Input source and connections.
• Parameter that sets the minimum (3022).
• Parameter that sets the alarm/fault operation (3001).
2008 PANEL LOSS Panel communication is lost and either:
• Drive is in local control mode (the control panel displays LOC), or
• Drive is in remote control mode (REM) and is parameterized to
accept start/stop, direction or reference from the control panel.
To correct check:
• Communication lines and connections.
• Parameter 3002 PANEL COMM ERR.
• Parameters in Group 10: START/STOP/DIR and Group 11:
REFERENCE SELECT (if drive operation is REM).
Diagnostics
268 ACS550-01/U1 User’s Manual
Alarm
Display Description
code
2009 DEVICE Drive heatsink is hot. This alarm warns that a DEVICE OVERTEMP fault
OVERTEMP may be near.
R1…R4: 100 °C (212 °F)
R5, R6: 110 °C (230 °F)
Check for and correct:
• Fan failure.
• Obstructions in the air flow.
• Dirt or dust coating on the heat sink.
• Excessive ambient temperature.
• Excessive motor load.
2010 MOTOR TEMP Motor is hot, based on either the drive’s estimate or on temperature
feedback. This alarm warns that a MOT OVERTEMP fault trip may be
near. Check:
• Check for overloaded motor.
• Adjust the parameters used for the estimate (3005…3009).
• Check the temperature sensors and Group 35: MOTOR TEMP
MEAS.
2011 RESERVED Not used.
2012 MOTOR STALL Motor is operating in the stall region. This alarm warns that a MOTOR
STALL fault trip may be near.
2013 AUTORESET This alarm warns that the drive is about to perform an automatic fault
(Note 1) reset, which may start the motor.
• To control automatic reset, use Group 31: AUTOMATIC RESET.
2014 AUTOCHANGE This alarm warns that the PFC autochange function is active.
(Note 1) • To control PFC, use Group 81: PFC CONTROL and the PFC macro
on page 84.
2015 PFC I LOCK This alarm warns that the PFC interlocks are active, which means that
the drive cannot start the following:
• Any motor (when Autochange is used).
• The speed regulated motor (when Autochange is not used).
2016/ RESERVED Not used.
2017
2018 PID SLEEP This alarm warns that the PID sleep function is active, which means
(Note 1) that the motor could accelerate when the PID sleep function ends.
• To control PID sleep, use parameters 4022…4026 or 4122…4126.
2019 ID RUN Performing ID Run.
2020 RESERVED Not used.
2021 START ENABLE 1 This alarm warns that the Start Enable 1 signal is missing.
MISSING • To control Start Enable 1 function, use parameter 1608.
To correct, check:
• Digital input configuration.
• Communication settings.
2022 START ENABLE 2 This alarm warns that the Start Enable 2 signal is missing.
MISSING • To control Start Enable 2 function, use parameter 1609.
To correct, check:
• Digital input configuration.
• Communication settings.
Diagnostics
ACS550-01/U1 User’s Manual 269
Alarm
Display Description
code
2023 EMERGENCY Emergency stop activated.
STOP
2024 ENCODER ERROR The drive is not detecting a valid encoder signal. Check for and
correct:
• Encoder presence and proper connection (reverse wired, loose
connection or short circuit).
• Voltage logic levels are outside of the specified range.
• A working and properly connected Pulse Encoder Interface Module,
OTAC-01.
• Wrong value entered in parameter 5001 PULSE NR. A wrong value
will only be detected if the error is such that the calculated slip is
greater than 4 times the rated slip of the motor.
• Encoder is not being used, but parameter 5002 ENCODER ENABLE =
1 (ENABLE).
2025 FIRST START Signals that a the drive is performing a First Start evaluation of motor
characteristics. This is normal the first time the motor is run after motor
parameters are entered or changed. See parameter 9910 ID RUN for a
description of motor models.
2026 RESERVED Not used.
2027 USER LOAD This alarm warns that the condition defined by parameter 3701 USER
CURVE LOAD C MODE has been valid longer than half of the time defined by
3703 USER LOAD C TIME.
2028 START DELAY Shown during the Start delay. See parameter 2113 START DELAY.
Note 1. Even when the relay output is configured to indicate alarm conditions (e.g. parameter
1401 RELAY OUTPUT 1 = 5 (ALARM) or 16 (FLT/ALARM)), this alarm is not indicated by a relay
output.
Diagnostics
270 ACS550-01/U1 User’s Manual
Code Description
5024 Drive is busy, try again.
5025 Write is not allowed while upload or download is in progress.
5026 Value is at or below low limit.
5027 Value is at or above high limit.
5028 Value is invalid – doesn't match any values in the discrete values list.
5029 Memory is not ready, try again.
5030 Request is invalid.
5031 Drive is not ready, e.g due to low DC voltage.
5032 Parameter error was detected.
5040 Selected parameter set can’t be found in the current parameter backup.
5041 Parameter backup doesn't fit into memory.
5042 Selected parameter set can’t be found in the current parameter backup.
5043 No start inhibit was granted.
5044 Parameter backup versions do not match.
5050 Parameter upload was aborted.
5051 File error was detected.
5052 Parameter upload attempt has failed.
5060 Parameter download was aborted.
5062 Parameter download attempt has failed.
5070 Panel backup memory write error was detected.
5071 Panel backup memory read error was detected.
5080 Operation is not allowed, because the drive is not in local mode.
5081 Operation is not allowed, because a fault is active.
5083 Operation is not allowed, because parameter lock is not open.
5084 Operation is not allowed, because drive is busy, try again.
5085 Download is not allowed, because drive types are incompatible.
5086 Download is not allowed, because drive models are incompatible.
5087 Download is not allowed, because parameter sets do not match.
5088 Operation failed, because a drive memory error was detected.
5089 Download failed, because a CRC error was detected.
5090 Download failed, because a data processing error was detected.
5091 Operation failed, because a parameter error was detected.
5092 Download failed, because parameter sets do not match.
Diagnostics
ACS550-01/U1 User’s Manual 271
Maintenance
Maintenance intervals
If installed in an appropriate environment, the drive requires very little maintenance.
This table lists the routine maintenance intervals recommended by ABB.
Maintenance Interval Instruction
Heatsink temperature check Depends on the dustiness of the See Heatsink on page 271.
and cleaning environment (every 6…12
months)
Main cooling fan replacement Every six years See Main fan replacement on
page 272.
Internal enclosure cooling fan Every three years. See Internal enclosure fan
replacement replacement on 274.
(IP54 / UL type 12 drives)
Capacitor reforming Every year when stored See Reforming on page 275.
Capacitor replacement Every nine years See Replacement on page 275.
(frame sizes R5 and R6)
Replace battery in the Assistant Every ten years See Battery on page 275.
Control Panel
Consult your local ABB representative for more details on the maintenance. On the
Internet, go to www.abb.com/drives and select Service – Maintenance.
Heatsink
The heatsink fins accumulate dust from the cooling air. Since a dusty heatsink is less
efficient at cooling the drive, overtemperature faults become more likely. In a
“normal” environment (not dusty, not clean) check the heatsink annually, in a dusty
environment check more often.
Clean the heatsink as follows (when necessary):
1. Remove power from the drive.
2. Remove the cooling fan (see section Main fan replacement on page 272).
3. Blow clean compressed air (not humid) from bottom to top and simultaneously use a
vacuum cleaner at the air outlet to trap the dust.
Note: If there is a risk of the dust entering adjoining equipment, perform the cleaning
in another room.
Maintenance
272 ACS550-01/U1 User’s Manual
6. Restore power.
Frame size R5
To replace the fan: Bottom view
1. Remove power from drive.
3
2. Remove the screws attaching the fan. 2
Maintenance
ACS550-01/U1 User’s Manual 273
Frame size R6
To replace the fan:
2
1. Remove power from the drive.
2. Remove the screw attaching the fan casing
and let the casing lean down against the
limiters.
Maintenance
274 ACS550-01/U1 User’s Manual
FM
4. When the clips/barbs are free, pull the housing up to
remove from the drive. 5
Maintenance
ACS550-01/U1 User’s Manual 275
Capacitors
Reforming
The drive DC link capacitors need to be reformed (re-aged) if the drive has been
non-operational for more than one year. Without reforming, capacitors may be
damaged when the drive starts to operate. It is therefore recommended to reform the
capacitors once a year. See section Serial number on page 17 for how to check the
date of manufacture from the serial number shown on the drive labels.
For information on reforming the capacitors, refer to Guide for Capacitor Reforming
in ACS50, ACS55, ACS150, ACS310, ACS350, ACS355, ACS550, ACH550 and
R1-R4 OINT-/SINTboards (3AFE68735190 [English]), available on the Internet (go
to www.abb.com and enter the code in the Search field).
Replacement
The drive intermediate circuit employs several electrolytic capacitors. Capacitor life
can be prolonged by lowering the ambient temperature.
It is not possible to predict a capacitor failure. Capacitor failure is usually followed by
a input power fuse failure or a fault trip. Contact ABB if capacitor failure is suspected.
Replacements for frame size R5 and R6 are available from ABB. Do not use other
than ABB specified spare parts.
Control panel
Cleaning
Use a soft damp cloth to clean the control panel. Avoid harsh cleaners which could
scratch the display window.
Battery
A battery is only used in Assistant Control Panels that have the clock function
available and enabled. The battery keeps the clock operating in memory during
power interruptions.
To remove the battery, use a coin to rotate the battery holder on the back of the
control panel. Replace the battery with type CR2032.
Note: The battery is NOT required for any control panel or drive function, except the
clock.
Maintenance
276 ACS550-01/U1 User’s Manual
Maintenance
ACS550-01/U1 User’s Manual 277
Technical data
Ratings
By type designation, the table below provides ratings for the ACS550 adjustable
speed AC drive, including:
• IEC ratings
• NEMA ratings (shaded columns)
• frame size.
Technical data
278 ACS550-01/U1 User’s Manual
Technical data
ACS550-01/U1 User’s Manual 279
Symbols
Typical ratings:
Normal use (10% overload capability)
I2N continuous rms current. 10% overload is allowed for one minute in ten minutes.
PN typical motor power in normal use. The kilowatt power ratings apply to most IEC, 4-pole
motors. The horsepower ratings apply to most 4-pole NEMA motors.
Heavy-duty use (50% overload capability)
I2hd continuous rms current. 50% overload is allowed for one minute in ten minutes.
Phd typical motor power in heavy duty use. The kilowatt power ratings apply to most IEC, 4-pole
motors. The horsepower ratings apply to most 4-pole NEMA motors.
Sizing
The current ratings are the same regardless of the supply voltage within one voltage
range. To achieve the rated motor power given in the table, the rated current of the
drive must be higher than or equal to the rated motor current. Also note that:
• the ratings apply for ambient temperature of 40 °C (104 °F)
• the maximum allowed motor shaft power is limited to 1.5 · Phd. If the limit is
exceeded, motor torque and current are automatically restricted. The function
protects the input bridge of the drive against overload.
In multimotor systems, the output current of the drive must be equal to or greater
than the calculated sum of the input currents of all motors.
Technical data
280 ACS550-01/U1 User’s Manual
Derating
The load capacity (current and power) decreases for certain situations, as defined
below. In such situations, where full motor power is required, oversize the drive so
that the derated value provides sufficient capacity.
For example, if your application requires 15.4 A of motor current and a 8 kHz
switching frequency, calculate the appropriate drive size requirement as follows:
The minimum size required = 15.4 A / 0.80 = 19.25 A
Where: 0.80 is the derating for 8 kHz switching frequency (see section Switching frequency derating
on page 280).
Referring to I2N in the ratings tables (starting from page 277), the following drives
exceed the I2N requirement of 19.25 A: ACS550-x1-023A-4, or ACS550-x1-024A-2.
Temperature derating
In the temperature range +40 °C …50 °C (+104 °F…122 °F), the rated output current
is decreased 1% for every 1 °C (1.8 °F) above +40 °C (+104 °F). Calculate the
output current by multiplying the current given in the rating table by the derating
factor.
Example If the ambient temperature is 50 °C (+122 °F), the derating factor is
100% - 1%/°C · 10 °C = 90% or 0.90.
The output current is then 0.90 · I2N or 0.90 · I2hd.
Altitude derating
In altitudes 1000…4000 m (3300…13,200 ft) above sea level, the derating is 1% for
every 100 m (330 ft). If the installation site is higher than 2000 m (6600 ft) above sea
level, contact your local ABB representative for further information.
Technical data
ACS550-01/U1 User’s Manual 281
WARNING! Do not operate the drive outside the nominal input line voltage range.
Overvoltage can result in permanent damage to the drive.
Fuses
Branch circuit protection must be provided by the end user and sized per national
and local electric codes. The following tables provide fuse recommendations for
short circuit protection on the drive’s input power.
The rated fuse currents given in the tables are the maximums for the
mentioned fuse types. If smaller fuse ratings are used, check that the fuse rms
current rating is larger than the input current.
Technical data
282 ACS550-01/U1 User’s Manual
Check that the operating time of the fuse is below 0.5 seconds. The operating
time depends on the fuse type, the supply network impedance as well as the cross-
sectional area, material and length of the supply cable. In case the 0.5 seconds
operating time is exceeded with the gG or T fuses, ultra rapid (aR) fuses will in most
cases reduce the operating time to an acceptable level.
Technical data
ACS550-01/U1 User’s Manual 283
Technical data
284 ACS550-01/U1 User’s Manual
Max. load Cu cable Max. load Al cable Max. load Cu wire size
current current current
A mm2 A mm2 A AWG/kcmil
14 3×1.5 22.8 14
20 3×2.5 27.3 12
27 3×4 36.4 10
34 3×6 50.1 8
47 3×10 68.3 6
62 3×16 61 3x25 86.5 4
79 3×25 75 3x35 100 3
98 3×35 91 3×50 118 2
119 3×50 117 3×70 137 1
153 3×70 143 3×95 155 1/0
186 3×95 165 3×120 178 2/0
215 3×120 191 3×150 205 3/0
249 3×150 218 3×185 237 4/0
284 3×185 257 3×240 264 250 MCM or 2 × 1
330 3×240 274 3× (3×50) 291 300 MCM or 2 × 1/0
285 2× (3×95) 319 350 MCM or 2 × 2/0
Technical data
ACS550-01/U1 User’s Manual 285
Ground connections
For personnel safety, proper operation and reduction of electromagnetic emission/
pick-up, the drive and the motor must be grounded at the installation site.
• Conductors must be adequately sized as required by safety regulations.
• Power cable shields must be connected to the drive PE terminal in order to meet
safety regulations.
• Power cable shields are suitable for use as equipment grounding conductors only
when the shield conductors are adequately sized as required by safety
regulations.
• In multiple drive installations, do not connect drive terminals in series.
Corner-grounded TN systems
WARNING! Do not attempt to install or remove the EMC filter screws EM1, EM3, F1
or F2 while power is applied to the drive’s input terminals.
L2 L2
L3 L3
Single phase, L1 Three phase L1
grounded at an “Variac” without L1
end point solidly grounded
neutral
L2
N L2
L3
L3
Technical data
286 ACS550-01/U1 User’s Manual
IT systems
WARNING! Do not attempt to install or remove the EMC filter screws EM1, EM3, F1
or F2 while power is applied to the drive’s input terminals.
Technical data
ACS550-01/U1 User’s Manual 287
WARNING! For R6 power terminals, if screw-on terminal lugs are supplied, they can
only be used for wire sizes that are 95 mm2 (3/0 AWG) or larger. Smaller wires will
loosen and may damage the drive. They require crimp-on ring lugs as described
below.
Technical data
288 ACS550-01/U1 User’s Manual
Wire size
Crimping No. of
kcmil/ Manufacturer Ring lug
mm2 tool crimps
AWG
Burndy YAL26T38 MY29-3 2
Ilsco CRA-2/0 IDT-12 1
70 2/0
Ilsco CCL-2/0-38 MT-25 1
Thomas & Betts 54110 TBM-8 3
Burndy YAL27T38 MY29-3 2
Ilsco CRA-3/0 IDT-12 1
95 3/0
Ilsco CCL-3/0-38 MT-25 1
Thomas & Betts 54111 TBM-8 3
Burndy YA28R4 MY29-3 2
Ilsco CRA-4/0 IDT-12 1
95 3/0
Ilsco CCL-4/0-38 MT-25 2
Thomas & Betts 54112 TBM-8 4
Technical data
ACS550-01/U1 User’s Manual 289
Motor connections
WARNING! Never connect line power to the drive output terminals: U2, V2 or W2.
Line voltage applied to the output can result in permanent damage to the drive. If
frequent bypassing is required, use mechanically interlocked switches or contactors.
WARNING! Do not connect any motor with a nominal voltage less than one half of
the drive’s nominal input voltage.
WARNING! Disconnect the drive before conducting any voltage tolerance (Hi-Pot)
test or insulation resistance (Megger) test on the motor or motor cables. Do not
conduct these tests on the drive.
Technical data
290 ACS550-01/U1 User’s Manual
R5 100 330 100 330 100 330 100 330 100 330 100 330 300 980 1502 4902 300 980
R6 100 330 100 330 3 3 100 330 100 330 3 3 300 980 1502 4902 300 980
1
See the new terms in section IEC/EN 61800-3:2004 Definitions on page 311.
2 12 kHz switching frequency is not available.
3 Not tested.
Sine filters further extend the cable lengths.
Under heading “Operational limits”, the “Basic unit” columns define the cable lengths
with which the basic drive unit works without problems within the drive specification,
without installing any further options. Column “With du/dt filters” defines the cable
lengths when an external du/dt filter is used.
The columns under heading “EMC limits” show the maximum cable lengths with
which the units have been tested for EMC emissions. The factory guarantees that
these cable lengths meet the EMC standard requirements.
If external sine filters are installed, longer cable lengths can be used. With sine filters
the limiting factors are the voltage drop of the cable, which has to be taken into
account in engineering, as well as the EMC limits (where applicable).
The default switching frequency is 4 kHz.
WARNING! Using a motor cable longer than specified in the table above may cause
permanent damage to the drive.
Technical data
ACS550-01/U1 User’s Manual 291
WARNING! Using a motor cable longer than specified in the table above may cause
permanent damage to the drive.
Technical data
292 ACS550-01/U1 User’s Manual
Grounding
See section Ground connections on page 285.
For CE compliant installations and installations where EMC emissions must be
minimized, see section Effective motor cable shields on page 294.
Technical data
ACS550-01/U1 User’s Manual 293
Cable core
Shield
Not allowed for motor cables (CE & C-Tick)
A four-conductor system: three phase
conductors and a protective conductor, without a
shield.
Allowed for motor cables with phase
PE conductor cross section up to 10 mm2.
Technical data
294 ACS550-01/U1 User’s Manual
L1
Braided metallic shield L3
Technical data
ACS550-01/U1 User’s Manual 295
Brake components
Availability
Braking availability for ACS550 drives, by frame size is:
• R1 and R2 – a built-in brake chopper is standard equipment. Add appropriate
resistor, as determined using the following section. Resistors are available from
ABB.
• R3…R6 – does not include an internal brake chopper. Connect a chopper and a
resistor, or a brake unit to the DC link terminals on the drive. Contact your ABB
representative for appropriate parts.
Braking ON
Time
Braking OFF
ON time OFF time
ON time
Cycle time Duty cycle =
Cycle time
Technical data
296 ACS550-01/U1 User’s Manual
Power
Deceleration curve Overhauling load
Avg. braking power – curve
overhauling load
Avg. braking power
during deceleration Time
to zero
Temperature
2x
x
Time
The many variables in the last requirement above are most easily dealt with using
the following tables.
• First, determine your maximum braking time ON (ONMAX), minimum braking time
OFF (OFFMIN) and load type (deceleration or overhauling load).
• Calculate duty cycle:
ON MAX
Duty cycle = · 100%
(ONMAX + OFFMIN)
• In the appropriate table, find the column that best matches your data:
– ONMAX < column specification and
– Duty cycle < column specification
• Find the row that matches your drive.
• The minimum power rating for deceleration to zero is the value in the selected
row/column.
• For overhauling loads, double the rating in the selected row/column, or use the
“Continuous ON” column.
208…240 V drives
Resistance Resistor1 minimum continuous power rating
Deceleration-to-zero rating
Prcont
Type
Pr3 Pr10 Pr30 Pr60 Continuous ON
ACS550-
> 60 s ON
01/U1- RMAX RMIN < 3 s ON < 10 s ON < 30 s ON < 60 s ON
see below > 27 s OFF > 50 s OFF > 180 s OFF > 180 s OFF
< 10% Duty < 17% Duty < 14% Duty < 25% Duty > 25% Duty
ohm ohm W W W W W
Three-phase supply voltage, 208…240 V
-04A6-2 234 80 45 80 120 200 1100
-06A6-2 160 80 65 120 175 280 1500
-07A5-2 117 44 85 160 235 390 2200
-012A-2 80 44 125 235 345 570 3000
-017A-2 48 44 210 390 575 950 4000
-024A-2 32 30 315 590 860 1425 5500
-031A-2 23 22 430 800 1175 1940 7500
1 Resistor time constant specification must be > 85 seconds.
Technical data
ACS550-01/U1 User’s Manual 297
380…480 V drives
Resistance Resistor1 minimum continuous power rating
Deceleration-to-zero rating Prcont
Type
Pr3 Pr10 Pr30 Pr60 Continuous ON
ACS550-
< 3 s ON < 10 s ON < 30 s ON < 60 s ON > 60 s ON
01/U1- RMAX RMIN
see below > 27 s OFF > 50 s OFF > 180 s OFF > 180 s OFF
< 10% Duty < 17% Duty < 14% Duty < 25% Duty > 25% Duty
ohm ohm W W W W W
Three-phase supply voltage, 380…480 V
-03A3-4 641 120 65 120 175 285 1100
-04A1-4 470 120 90 160 235 390 1500
-05A4-4 320 120 125 235 345 570 2200
-06A9-4 235 80 170 320 470 775 3000
-08A8-4 192 80 210 400 575 950 4000
-012A-4 128 80 315 590 860 1425 5500
-015A-4 94 63 425 800 1175 1950 7500
-023A-4 64 63 625 1175 1725 2850 11000
1
Resistor time constant specification must be > 85 seconds.
500…600 V drives
Resistance Resistor1 minimum continuous power rating
Deceleration-to-zero rating Prcont
Type
Pr3 Pr10 Pr30 Pr60 Continuous ON
ACS550-
> 60 s ON
U1- RMAX RMIN < 3 s ON < 10 s ON < 30 s ON < 60 s ON
see below > 27 s OFF > 50 s OFF > 180 s OFF > 180 s OFF
< 10% Duty < 17% Duty < 14% Duty < 25% Duty > 25% Duty
ohm ohm W W W W W
Three-phase supply voltage, 500…600 V
-02A7-6 548 80 93 175 257 425 1462
-03A9-6 373 80 137 257 377 624 2144
-06A1-6 224 80 228 429 629 1040 3573
-09A0-6 149 80 342 643 943 1560 5359
-011A-6 110 60 467 877 1286 2127 7308
-017A-6 75 60 685 1286 1886 3119 10718
1 Resistor time constant specification must be > 85 seconds.
WARNING! Never use a brake resistor with a resistance below the minimum value
specified for the particular drive. The drive and the internal chopper are not able to
handle the overcurrent caused by the low resistance.
Symbols
RMIN – Minimum allowed resistance of the braking resistor.
RMAX – Maximum resistance allowed if maximum braking torque is necessary.
Technical data
298 ACS550-01/U1 User’s Manual
Prx – Duty-cycle based resistor power rating in deceleration braking, where “x” is
ONMAX time.
WARNING! The surface temperature of the resistor is very high, and air flowing from
the resistor is very hot. Materials near the brake resistor must be non-flammable.
Provide protection from accidental contact with the resistor.
To ensure that the input fuses protect the resistor cable, use resistor cables with the
same rating as used for the power input to the drive.
The maximum length of the resistor cable(s) is 10 m (33 ft). See section Power
connection diagrams on page 25 for the resistor cable connection points.
1 3 5 13 3
On
2 4 6 14 4
ACS550
U1 V1 W1
Thermal switch (standard in
Q
ABB resistors)
K1
Parameter set-up
To enable dynamic braking, switch off the drive’s overvoltage control [Set parameter
2005 = 0 (DISABLE)].
Technical data
ACS550-01/U1 User’s Manual 299
Control connections
Control cables
General recommendations
Use multi-core cables with a braided copper wire shield, temperature rated at 60 °C
(140 °F) or above:
For digital and analog I/O cables, twist the shield together into a bundle (pig-tail) not
longer than five times its width and connect it to terminal X1-1 at the drive end.
Leave the other end of the cable shield unconnected.
For connecting the shield wires of the RS485 cable, see the instructions (and notes)
in section Mechanical and electrical installation – EFB on page 204.
Route control cables to minimize radiation to the cable:
• Route as far away as possible from the input power and motor cables (at least
20 cm [8 in]).
• Where control cables must cross power cables, make sure they are at an angle
as near 90° as possible.
• Stay at least 20 cm (8 in) from the sides of the drive.
Use care in mixing signal types on the same cable:
• Do not mix relay-controlled signals using more than 30 V and other control
signals in the same cable.
• Run relay-controlled signals as twisted pairs (especially if voltage > 48 V). Relay-
controlled signals using less than 48 V can be run in the same cables as digital
input signals.
Technical data
300 ACS550-01/U1 User’s Manual
Analog cables
Recommendations for analog signal runs:
• Use double shielded, twisted pair cable.
• Use one individually shielded pair for each signal.
• Do not use a common return for different analog signals.
Digital cables
Recommendation for digital signal runs: A double shielded cable is the best
alternative, but single-shielded, twisted, multi-pair cable is also usable.
Efficiency
Approximately 98% at nominal power level.
Technical data
ACS550-01/U1 User’s Manual 301
Technical data
302 ACS550-01/U1 User’s Manual
Technical data
ACS550-01/U1 User’s Manual 303
Mounting dimensions
W1
W2
See detail A
H1
a
c
See detail B b d
Detail A Detail B X0032
IP21 / UL type 1 and IP54 / UL type 12 – Dimensions for each frame size
R1 R2 R3 R4 R5 R6
Ref.
mm in mm in mm in mm in mm in mm in
1
W1 98.0 3.9 98.0 3.9 160 6.3 160 6.3 238 9.4 263 10.4
W21 -- -- -- -- 98.0 3.9 98.0 3.9 -- -- -- --
H11 318 12.5 418 16.4 473 18.6 578 22.8 588 23.2 675 26.6
a 5.5 0.2 5.5 0.2 6.5 0.25 6.5 0.25 6.5 0.25 9.0 0.35
b 10.0 0.4 10.0 0.4 13.0 0.5 13.0 0.5 14.0 0.55 18.0 0.71
c 5.5 0.2 5.5 0.2 8.0 0.3 8.0 0.3 8.5 0.3 8.5 0.3
d 5.5 0.2 5.5 0.2 6.5 0.25 6.5 0.25 6.5 0.25 9.0 0.35
1
Center to center dimension.
Technical data
304 ACS550-01/U1 User’s Manual
Outside dimensions
H
H2
H H2
H
H3
H3
H3
X0031
Technical data
ACS550-01/U1 User’s Manual 305
W2 W2
H3
H3
W D
W D
Technical data
306 ACS550-01/U1 User’s Manual
Weight
The following table lists typical maximum weights for each frame size. Variations
within each frame size (due to components associated with voltage/current ratings
and options) are minor.
Weight
Enclosure R1 R2 R3 R4 R5 R6
kg lb kg lb kg lb kg lb kg lb kg lb
1
IP21 / UL type 1 6.5 14.3 9.0 19.8 16 35 24 53 34 75 69 1521
IP54 / UL type 12 8.0 17.6 11.0 24.3 17.0 37.5 26.0 57.3 42.0 93.0 86.02 1902
00467918.xls C
1. ACS550-x1-221A-2, IP21 / UL type 1:70 kg / 154 lb
ACS550-x1-246A-4, IP21 / UL type 1: 70 kg / 154 lb,
ACS550-x1-248A-2, IP21 / UL type 1,80 kg / 176 lb.
ACS550-01-290A-4, IP21 / UL type 1: 80 kg / 176 lb.
2. ACS550-x1-246A-4, IP54 / UL type 12: 80 kg / 176 lb
ACS550-01-290A-4, IP54: 90 kg / 198 lb (UL type 12 not available).
Degrees of protection
Available enclosures:
• IP21 / UL type 1 enclosure. The site must be free of airborne dust, corrosive
gases or liquids, and conductive contaminants such as condensation, carbon
dust and metallic particles.
• IP54 / UL type 12 enclosure. This enclosure provides protection from airborne
dust and light sprays or splashing water from all directions.
Note: UL type 12 enclosure is not available for type ACS550-01-290A-4.
Compared to the IP21 / UL type 1 enclosure, the IP54 / UL type 12 enclosure has:
• the same internal plastic shell as the IP21 enclosure
• a different outer plastic cover
• an additional internal fan to improve cooling
• larger dimensions
• the same rating (does not require a derating).
Technical data
ACS550-01/U1 User’s Manual 307
Ambient conditions
The following table lists the ACS550 environmental requirements.
Ambient environment requirements
Storage and transportation in the
Installation site
protective package
• 0…1000 m (0…3 300 ft)
Altitude • 1000…2000 m (3 300…6 600 ft) if
PN and I2N derated 1% every 100 m
above 1000 m (300 ft above 3 300 ft)
• Min. -15 °C (5 °F) – no frost allowed -40…70 °C (-40…158 °F)
• Max. (fsw = 1 or 4) 40 °C (104 °F);
50 °C (122 °F) if
PN and I2N derated to 90%
Ambient • Max. (fsw = 8) 40 °C (104 °F) if
temperature PN and I2N derated to 80%
• Max. (fsw = 12) 30 °C (86 °F) if
PN and I2N derated to 65% (to 50%
for 600 V, R4 frame sizes, that is for
ACS550-U1-032A-6 … ACS550-U1-
062A-6)
Relative 5…95%, no condensation allowed
humidity
• No conductive dust allowed. Storage
• The ACS550 should be installed in • No conductive dust allowed.
clean air according to enclosure • Chemical gases: Class 1C2
Contamination classification.
• Solid particles: Class 1S2
levels • Cooling air must be clean, free from
(IEC 60721-3-3) corrosive materials and free from Transportation
electrically conductive dust. • No conductive dust allowed.
• Chemical gases: Class 3C2 • Chemical gases: Class 2C2
• Solid particles: Class 3S2 • Solid particles: Class 2S2
The following table lists the standard stress testing that the ACS550 passes.
Stress tests
Without shipping package Inside shipping package
Mechanical conditions: In accordance In accordance with ISTA 1A and 1B
Sinusoidal with IEC 60721-3-3, Class 3M4 specifications.
vibration • 2…9 Hz 3.0 mm (0.12 in)
• 9…200 Hz 10 m/s2 (33 ft/s2)
Not allowed In accordance with IEC 68-2-29:
Shock
max. 100 m/s2 (330 ft/s2), 11ms
Not allowed • 76 cm (30 in), frame size R1
• 61cm (24 in), frame size R2
• 46 cm (18 in), frame size R3
Free fall
• 31 cm (12 in), frame size R4
• 25 cm (10 in), frame size R5
• 15 cm (6 in), frame size R6
Technical data
308 ACS550-01/U1 User’s Manual
Materials
Material specifications
• PC/ABS 2.5 mm, color NCS 1502-Y or NCS 7000-N
• Hot-dip zinc coated steel sheet 1.5…2 mm, thickness of coating 20
micrometers. If the surface is painted, the total thickness of the coating (zinc
Drive enclosure and paint) is 80…100 micrometers.
• Cast aluminium AlSi
• Extruded aluminium AlSi
Corrugated board, expanded polystyrene, plywood, raw wood (heat dried).
Package Package wrap consists of one or more of the following: PE-LD plastic wrap, PP
or steel bands.
The drive contains raw materials that should be recycled to preserve energy
and natural resources. The package materials are environmentally compatible
and recyclable. All metal parts can be recycled. The plastic parts can either be
recycled or burned under controlled circumstances, according to local
regulations. Most recyclable parts are marked with recycling marks.
If recycling is not feasible, all parts excluding electrolytic capacitors and printed
Disposal
circuit boards can be landfilled. The DC capacitors contain electrolyte and, if the
drive is not provided with the RoHS marking, the printed circuit boards contain
lead, both of which are classified as hazardous waste within the EU. They must
be removed and handled according to local regulations.
For further information on environmental aspects and more detailed recycling
instructions, contact your local ABB representative.
Technical data
ACS550-01/U1 User’s Manual 309
Applicable standards
Drive compliance with the following standards is identified by the standard “marks”
on the type designation label. The following standards are applicable to the drive:
Mark Applicable standards
EN 50178:1997 Electronic equipment for use in power installations
IEC/EN 60204-1:2005 Safety of machinery. Electrical equipment of machines.
Part 1: General requirements. Provisions for compliance: The
final assembler of the machine is responsible for installing:
• an emergency-stop device
• a supply disconnecting device.
IEC/EN 60529:1989 + Degrees of protection provided by enclosures (IP code)
A1:1999 + A2:2013
IEC 60664-1:2002 Insulation coordination for equipment within low-voltage
systems. Part 1: Principles, requirements and tests
IEC/EN 61800-5-1:2007 Adjustable speed electrical power drive systems.
Part 5-1: Safety requirements. Electrical, thermal and energy
IEC/EN 61800-3:2004 Adjustable speed electrical power drive systems.
+A1:2012 Part 3: EMC requirements and specific test methods
IEC/EN 61000-3-12:2011 Electromagnetic compatibility (EMC).
Part 3-12: Limits - Limits for harmonic currents produced by
equipment connected to public low-voltage systems with input
current > 16 A and = 75 A per phase
IEC/EN 61800-3:2004 Adjustable speed electrical power drive systems.
+A1:2012 Part 3: EMC requirements and specific test methods
C22.2 No. 14 CSA Standard for Industrial Control Equipment (for ACS550-U1
drives only)
Markings
CE marking
A CE mark is attached to the drive to verify that the drive follows the provisions of the
European Low Voltage, EMC and RoHS Directives
Note: The 600 V ACS550-U1 drives are not CE approved.
Technical data
310 ACS550-01/U1 User’s Manual
C-Tick marking
The drive carries C-Tick marking.
C-Tick marking is required in Australia and New Zealand. A C-Tick mark is attached
to the drive to verify compliance with the relevant standard (IEC 61800-3:2004) –
Adjustable speed electrical power drive systems – Part 3: EMC product standard
including specific test methods), mandated by the Trans-Tasman Electromagnetic
Compatibility Scheme.
The Trans-Tasman Electromagnetic Compatibility Scheme (EMCS) was introduced
by the Australian Communication Authority (ACA) and the Radio Spectrum
Management Group (RSM) of the New Zealand Ministry of Economic Development
(NZMED) in November 2001. The aim of the scheme is to protect the radio
frequency spectrum by introducing technical limits for emission from electrical/
electronic products.
UL/CSA markings
An UL mark is attached to ACS550 drives to verify that the drive follows the
provisions of UL 508C.
A CSA mark is attached to ACS550-U1 type drives to verify that the drive follows the
provisions of C22.2 NO. 14.
The ACS550 is suitable for use in a circuit capable of delivering not more than
100 kA RMS symmetrical amperes, 600 V maximum. The ampere rating is based on
tests done according to UL 508.
Branch circuit protection must be provided in accordance with local codes.
The ACS550 has an electronic motor protection feature that complies with the
requirements of UL 508C and, for ACS550-U1, C22.2 No. 14. When this feature is
selected and properly adjusted, additional overload protection is not required unless
more than one motor is connected to the drive or unless additional protection is
required by applicable safety regulations. See parameters 3005 (MOT THERM PROT)
and 3006 (MOT THERM RATE).
The drives are to be used in a controlled environment. See section Ambient
conditions on page 307 for specific limits.
Note: For open type enclosures, i.e. drives without the conduit box and/or cover for
IP21 / UL type 1 drives, or without the conduit plate and/or hood for IP54 /
UL type 12 drives, the drive must be mounted inside an enclosure in accordance
with National Electric Code and local electrical codes.
Brake choppers, when applied with appropriately sized brake resistors, will allow the
drive to dissipate regenerative energy (normally associated with quickly decelerating
a motor). Frame sizes R1 and R2 have a built-in brake chopper as standard
Technical data
Marking with the Single mark of product circulation on the market of the Customs Union member
states
equipment. For frame sizes R3…R6, contact your local ABB representative for
appropriate parts. See section Brake components on page 295.
EAC marking
The drive has EAC certification. EAC marking is required in Russia, Belarus and
Kazakhstan.
Technical data
312 ACS550-01/U1 User’s Manual
Note: It is not allowed to install a drive with the internal EMC filter connected on IT
(ungrounded) systems. The supply network becomes connected to ground potential
through the EMC filter capacitors, which may cause danger or damage the drive.
Note: It is not allowed to install a drive with the internal EMC filter connected to a
corner grounded TN system as this would damage the drive.
Technical data
ACS550-01/U1 User’s Manual 313
Index
Index
314 ACS550-01/U1 User’s Manual
B contamination levels
environment limit . . . . . . . . . . . . . . . . . . . . . 307
backing up parameters
shipping limit . . . . . . . . . . . . . . . . . . . . . . . . 307
Assistant Control Panel . . . . . . . . . . . . . . . . 64
Basic Control Panel . . . . . . . . . . . . . . . . . . . 75 contrast, control panel (Assistant) . . . . . . . . . . . . 54
Basic Control Panel control
see control panel (Basic) connection specifications . . . . . . . . . . . . . . . 299
location, data parameter . . . . . . . . . . . . . . . 108
battery (Assistant Control Panel). . . . . . . . . . . . 275
terminal specifications . . . . . . . . . . . . . . . . . 300
baud rate (RS-232), parameter . . . . . . . . . . . . . 183 through I/O interface . . . . . . . . . . . . . . . . . . . 44
braking control board
components . . . . . . . . . . . . . . . . . . . . . . . . 295 overtemperature, fault code . . . . . . . . . . . . . 264
protection from overheated resistor . . . . . . 298 overtemperature, fault parameter. . . . . . . . . 151
resistor heat dissipation . . . . . . . . . . . . . . . 298 temperature, data parameter . . . . . . . . . . . . 110
selecting brake choppers/resistors . . . . . . . 295
control cable
wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
connections . . . . . . . . . . . . . . . . . . . . . . . . . . 28
break point frequency, fault parameter . . . . . . . 149 requirements . . . . . . . . . . . . . . . . . . . . . . . . 299
buffer overruns (count), parameter . . . . . . . . . . 183 control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
cable requirements. . . . . . . . . . . . . . . . . . . . 300
C comm error, fault parameter. . . . . . . . . . . . . 148
cable requirements display bar-graph . . . . . . . . . . . . . . . . . 156, 157
control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299 display decimal point (form), parameters . . . 156
grounding . . . . . . . . . . . . . . . . . . . . . . . . . . 285 display max., parameters . . . . . . . . . . . . . . . 157
input power . . . . . . . . . . . . . . . . . . . . . . . . . 284 display min., parameters . . . . . . . . . . . . . . . 157
motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292 display process variables, parameter group 156
capacitor display selection, parameters. . . . . . . . . . . . 156
reforming. . . . . . . . . . . . . . . . . . . . . . . . . . . 275 display units, parameters . . . . . . . . . . . . . . . 157
replacement . . . . . . . . . . . . . . . . . . . . . . . . 275 maintenance. . . . . . . . . . . . . . . . . . . . . . . . . 275
category (IEC/EN 61800-3 definition) manual compatibility. . . . . . . . . . . . . . . . . . . . 47
C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311 parameter lock, parameter . . . . . . . . . . . . . . 129
C3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311 pass code, parameter . . . . . . . . . . . . . . . . . 129
CB reference control, parameter . . . . . . . . . . . . 117
see control board signal max., parameters . . . . . . . . . . . . . . . . 156
signal min., parameters . . . . . . . . . . . . . . . . 156
CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
control panel (Assistant) . . . . . . . . . . . . . . . . . . . . 48
changed parameters (Assistant Control Panel). . 60 arrow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
chopper assistants mode . . . . . . . . . . . . . . . . . . . . . . . 57
see braking battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
clock changed parameters mode . . . . . . . . . . . . . . 60
see time and date setting (Assistant Control direction of rotation. . . . . . . . . . . . . . . . . . 49, 53
Panel) display contrast . . . . . . . . . . . . . . . . . . . . . . . 54
CO2 conversion factor fault logger mode . . . . . . . . . . . . . . . . . . . . . . 61
see energy saving fault mode . . . . . . . . . . . . . . . . . . . 49, 259, 260
communication help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
see EFB (embedded fieldbus) how to do common tasks . . . . . . . . . . . . . . . . 50
see EFB, drive parameters I/O settings mode . . . . . . . . . . . . . . . . . . . . . . 67
see FBA (fieldbus adapter) main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
see FBA, drive parameters operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
compatibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 output mode . . . . . . . . . . . . . . . . . . . . . . . . . . 53
conduit kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
config file parameter backup mode . . . . . . . . . . . . . . . . 64
CPI firmware revision, parameter . . . . . . . . 182 parameters mode . . . . . . . . . . . . . . . . . . . . . . 55
fault code . . . . . . . . . . . . . . . . . . . . . . . . . . 263 soft keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
id revision, parameter . . . . . . . . . . . . . . . . . 182 start/stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
revision, parameter . . . . . . . . . . . . . . . . . . . 182 status line (LOC/REM, arrow) . . . . . . . . . . . . 49
connections time and date mode . . . . . . . . . . . . . . . . . . . . 62
control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
EFB comm . . . . . . . . . . . . . . . . . . . . . . . . . 204
FBA module . . . . . . . . . . . . . . . . . . . . . . . . 240
X1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
constant speed
see speed, constant
construction code . . . . . . . . . . . . . . . . . . . . . . . . 17
Index
ACS550-01/U1 User’s Manual 315
Index
316 ACS550-01/U1 User’s Manual
Index
ACS550-01/U1 User’s Manual 317
Index
318 ACS550-01/U1 User’s Manual
Index
ACS550-01/U1 User’s Manual 319
Index
320 ACS550-01/U1 User’s Manual
mounting parameter
dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 303 analog input scale, fault code. . . . . . . . . . . . 264
flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 analog output scale, fault code . . . . . . . . . . 264
template . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 change lock . . . . . . . . . . . . . . . . . . . . . . . . . 129
multimotor systems . . . . . . . . . . 136, 146, 279, 289 descriptions . . . . . . . . . . . . . . . . . . . . . . . . . 106
MWh external relay output, fault code . . . . . . . . . . 265
counter, data parameter . . . . . . . . . . . . . . . 110 fieldbus, fault code . . . . . . . . . . . . . . . . . . . . 265
power consumption, maintenance trigger . . 147 hz rpm, fault code. . . . . . . . . . . . . . . . . . . . . 264
listing (ranges, resolutions, defaults) . . . . . . . 91
N PCU 1 (power control unit), fault code . . . . . 265
PCU 2 (power control unit), fault code . . . . . 265
NEMA ratings PFC IO, fault code . . . . . . . . . . . . . . . . . . . . 265
see ratings PFC mode, fault code . . . . . . . . . . . . . . . . . 265
noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301 PFC ref. neg., fault code . . . . . . . . . . . . . . . 264
random sw. freq. parameter . . . . . . . . . . . . 146 save changes . . . . . . . . . . . . . . . . . . . . . . . . 130
NPN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 table version, parameter . . . . . . . . . . . . . . . 155
user load curve, fault code . . . . . . . . . . . . . . 265
O view, parameter . . . . . . . . . . . . . . . . . . . . . . 132
offset (PID), parameter . . . . . . . . . . . . . . . . . . . 178 parameter mode
ok messages (count), parameter. . . . . . . . . . . . 183 Assistant Control Panel . . . . . . . . . . . . . . . . . 55
Basic Control Panel . . . . . . . . . . . . . . . . . . . . 73
operating data, parameter group. . . . . . . . . . . . 108
parameter restore
operation
Assistant Control Panel . . . . . . . . . . . . . . . . . 64
Assistant Control Panel . . . . . . . . . . . . . . . . 49 Basic Control Panel . . . . . . . . . . . . . . . . . . . . 75
Basic Control Panel . . . . . . . . . . . . . . . . . . . 69
parity
OPEX link, fault code . . . . . . . . . . . . . . . . . . . . 262
(RS-232), parameter . . . . . . . . . . . . . . . . . . 183
OPEX power, fault code . . . . . . . . . . . . . . . . . . 262 errors (count), parameter . . . . . . . . . . . . . . . 183
options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 PE earth
parameter group . . . . . . . . . . . . . . . . . . . . . 201 earth fault, parameter . . . . . . . . . . . . . . . . . . 150
code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
PE earth connection
output terminal size . . . . . . . . . . . . . . . . . . . . . . . . . 286
frequency, data parameter . . . . . . . . . . . . . 108 torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
voltage, data parameter . . . . . . . . . . . . . . . 108
peak value logging
wiring, fault code . . . . . . . . . . . . . . . . . . . . . 263
see load analyzer
output mode
Assistant Control Panel . . . . . . . . . . . . . . . . 53 PELV (Protective Extra Low Voltage) . . . . . . . . . . 29
Basic Control Panel . . . . . . . . . . . . . . . . . . . 71 PFC
control, parameter group . . . . . . . . . . . . . . . 189
overcurrent
acceleration time, parameter . . . . . . . . . . . . 200
automatic reset, parameter . . . . . . . . . . . . . 152 aux start order, parameter . . . . . . . . . . . . . . 200
fault code . . . . . . . . . . . . . . . . . . . . . . . . . . 260
aux. motor start delay, parameter . . . . . . . . 191
overload curve aux. motor stop delay, parameter . . . . . . . . 191
see user load curve deceleration time, parameter . . . . . . . . . . . . 200
overmodulation . . . . . . . . . . . . . . . . . . . . . . . . . 146 enable, parameter . . . . . . . . . . . . . . . . . . . . 199
overspeed, fault code . . . . . . . . . . . . . . . . . . . . 263 low frequency, parameters. . . . . . . . . . . . . . 191
overvoltage macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
control enable, parameter . . . . . . . . . . . . . . 133 number of aux. motors, parameter . . . . . . . . 192
number of motors parameter . . . . . . . . . . . . 200
P reference step, parameters . . . . . . . . . . . . . 189
panel communication, parameter group . . . . . . 183 start delay, parameter . . . . . . . . . . . . . . . . . 199
start frequency, parameters . . . . . . . . . . . . . 190
panel display variables, parameter group . . . . . 156
panel firmware version . . . . . . . . . . . . . . . . . 47, 51
panel loss, fault code. . . . . . . . . . . . . . . . . . . . . 261
Index
ACS550-01/U1 User’s Manual 321
PID protection
process sets, parameter groups . . . . . . . . . 169 circuit, required w/ chopper . . . . . . . . . . . . . 298
external / trimming, parameter group . . . . . 178 disconnecting device (disconnecting means) 281
0% (actual signal), parameter . . . . . . . . . . . 172 enclosure standard . . . . . . . . . . . . . . . . . . . . 309
100% (actual signal), parameter . . . . . . . . . 172 environmental. . . . . . . . . . . . . . . . . . . . . . . . 306
actual input select, parameters . . . . . . . . . . 174 motor thermal . . . . . . . . . . . . . . . . . . . . . . . . 291
actual value max., parameters . . . . . . . . . . 174 PT100 temperature sensor . . . . . . . . . . . . . . . . . 160
actual value min., parameters . . . . . . . . . . . 174 PTC temperature sensor. . . . . . . . . . . . . . . . . . . 160
adjustment procedure . . . . . . . . . . . . . . . . . 170 pump power
comm value 1, data parameter . . . . . . . . . . 111 see energy saving
comm value 2, data parameter . . . . . . . . . . 111
control macro . . . . . . . . . . . . . . . . . . . . . . . . 83 R
correction source, parameter . . . . . . . . . . . 179
decimal point (actual signal), parameter . . . 171 radiation limits, conducted
derivation filter, parameter . . . . . . . . . . . . . 171 EN 61800-3 . . . . . . . . . . . . . . . . . . . . . . . . . 294
derivation time, parameter . . . . . . . . . . . . . 171 ramp pair (accel/decel), parameter . . . . . . . . . . . 139
deviation, data parameter . . . . . . . . . . . . . . 109 range listing for parameters . . . . . . . . . . . . . . . . . 91
error feedback inversion, parameter . . . . . . 171 ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
external source activate, parameter . . . . . . 178 reference
feedback multiplier, parameter . . . . . . . . . . 173 select, parameter group . . . . . . . . . . . . . . . . 117
feedback select, parameter. . . . . . . . . . . . . 173 corrections for parameter values . . . . . . . . . 118
feedback, data parameter . . . . . . . . . . . . . . 109 keypad control, parameter . . . . . . . . . . . . . . 117
gain, parameter . . . . . . . . . . . . . . . . . . . . . . 170 maximum, parameters . . . . . . . . . . . . . . . . . 119
integration time, parameter . . . . . . . . . . . . . 171 minimum, parameters. . . . . . . . . . . . . . . . . . 119
internal setpoint, parameter . . . . . . . . . . . . 173 mode (Basic Control Panel) . . . . . . . . . . . . . . 72
offset, parameter . . . . . . . . . . . . . . . . . . . . . 178 select source, parameter . . . . . . . . . . . . . . . 117
output, data parameter . . . . . . . . . . . . . . . . 109 step (PFC), parameters . . . . . . . . . . . . . . . . 189
parameter set select, parameter . . . . . . . . . 176 reference scaling
scaling (0…100%), parameters. . . . . . . . . . 172 EFB, ABB Drives profile . . . . . . . . . . . . . . . . 233
setpoint maximum, parameter. . . . . . . . . . . 173 EFB, DCU profile . . . . . . . . . . . . . . . . . . . . . 233
setpoint minimum, parameter . . . . . . . . . . . 173 FBA, ABB drives profile . . . . . . . . . . . . . . . . 252
setpoint select, parameter. . . . . . . . . . . . . . 172 FBA, generic profile . . . . . . . . . . . . . . . . . . . 256
setpoint source, EFB comm activate. . . . . . 210 reference setting
setpoint source, FBA comm, activate . . . . . 244 Assistant Control Panel . . . . . . . . . . . . . . . . . 54
setpoint, data parameter . . . . . . . . . . . . . . . 109 Basic Control Panel . . . . . . . . . . . . . . . . . . . . 72
sleep delay, parameter . . . . . . . . . . . . . . . . 175
regulator by-pass control, parameter . . . . . . . . . 199
sleep level, parameter. . . . . . . . . . . . . . . . . 175
sleep selection, parameter . . . . . . . . . . . . . 174 relative humidity
trim mode, parameter . . . . . . . . . . . . . . . . . 178 environment limit . . . . . . . . . . . . . . . . . . . . . 307
trim scale, parameter . . . . . . . . . . . . . . . . . 178 shipping limit. . . . . . . . . . . . . . . . . . . . . . . . . 307
units (actual signal), parameter. . . . . . . . . . 171 relay output
wake-up delay, parameter. . . . . . . . . . . . . . 175 parameter group . . . . . . . . . . . . . . . . . . . . . . 124
wake-up deviation, parameter. . . . . . . . . . . 175 activation condition parameters . . . . . . . . . . 124
PID controller off-delay, parameters . . . . . . . . . . . . . . . . . . 125
advanced set-up . . . . . . . . . . . . . . . . . . . . . 170 on-delay, parameters . . . . . . . . . . . . . . . . . . 125
basic set-up. . . . . . . . . . . . . . . . . . . . . . . . . 169 status, data parameter . . . . . . . . . . . . . . . . . 109
planning relays, specifications. . . . . . . . . . . . . . . . . . . . . . 299
EFB comm . . . . . . . . . . . . . . . . . . . . . . . . . 204 REM (remote control)
FBA comm . . . . . . . . . . . . . . . . . . . . . . . . . 239 indication on Assistant Control Panel. . . . . . . 49
PNP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 indication on Basic Control Panel. . . . . . . . . . 68
power remove cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
consumption (MWh) maintenance trigger . . 147 reset, automatic
data parameter . . . . . . . . . . . . . . . . . . . . . . 108 parameter group . . . . . . . . . . . . . . . . . . . . . . 152
previous faults, history parameters . . . . . . . . . . 114 analog input less than min., parameter . . . . 152
delay time, parameter. . . . . . . . . . . . . . . . . . 152
process PID sets, parameter groups . . . . . . . . . 169
external fault, parameter . . . . . . . . . . . . . . . 152
process variables, data parameter . . . . . . . . . . 110 number of trials, parameter . . . . . . . . . . . . . 152
product overcurrent, parameter . . . . . . . . . . . . . . . . . 152
inquiries. . . . . . . . . . . . . . . . . . . . . . . . . . . . 325 trial time, parameter . . . . . . . . . . . . . . . . . . . 152
training . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325 undervoltage, parameter . . . . . . . . . . . . . . . 152
profiles, EFB comm . . . . . . . . . . . . . . . . . . . . . . 216 resolution listing for parameters . . . . . . . . . . . . . . 91
proportional gain, parameter . . . . . . . . . . . . . . . 141 resonance (avoiding)
select, parameter . . . . . . . . . . . . . . . . . . . . . 144
revolution counter, data parameter . . . . . . . . . . . 110
Index
322 ACS550-01/U1 User’s Manual
Index
ACS550-01/U1 User’s Manual 323
Index
324 ACS550-01/U1 User’s Manual
V
vector:
speed mode . . . . . . . . . . . . . . . . . . . . . . . . 106
torque mode . . . . . . . . . . . . . . . . . . . . . . . . 106
version
firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
firmware, parameter . . . . . . . . . . . . . . . 66, 155
loading package, parameter . . . . . . . . . . . . 155
panel firmware . . . . . . . . . . . . . . . . . . . . 47, 51
parameter table, parameter . . . . . . . . . . . . 155
vibration, stress testing . . . . . . . . . . . . . . . . . . . 307
voltage
at fault, history parameter . . . . . . . . . . . . . . 114
rating code . . . . . . . . . . . . . . . . . . . . . . . . . . 17
voltage/frequency ratio, parameter . . . . . . . . . . 145
W
wake-up
delay (PID), parameter . . . . . . . . . . . . . . . . 175
deviation (PID), parameter . . . . . . . . . . . . . 175
warning
automatic start up . . . . . . . . . . . . . . . . . . . . . . 7
dangerous voltages . . . . . . . . . . . . . . . . . . 5, 6
disconnecting device (disconnecting means) . 7
ELV (Extra Low Voltage) . . . . . . . . . . . . . . . 29
EM1, EM3, F1 and F2 screws. . . . . . . . . . . . . 6
filter on corner grounded TN system. . . . . . . . 6
filter on IT system . . . . . . . . . . . . . . . . . . . . . . 6
high temperatures . . . . . . . . . . . . . . . . . . . . . . 5
listing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
not field repairable . . . . . . . . . . . . . . . . . . . 5, 6
parallel control connections . . . . . . . . . . . . . . 6
qualified installer . . . . . . . . . . . . . . . . . . . . . . . 5
weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
wiring
control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
fault, parameter. . . . . . . . . . . . . . . . . . . . . . 151
installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
installation steps, IP21/cables . . . . . . . . . . . 30
installation steps, IP21/conduit . . . . . . . . . . . 32
installation steps, IP54/cables . . . . . . . . . . . 33
installation steps, IP54/conduit . . . . . . . . . . . 34
overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
requirements, general . . . . . . . . . . . . . . . . . . 23
XYZ
zero pulse
detected, data parameter . . . . . . . . . . . . . . 110
enable, parameter. . . . . . . . . . . . . . . . . . . . 181
zero speed
delay, parameter . . . . . . . . . . . . . . . . . . . . . 138
load, fault parameter . . . . . . . . . . . . . . . . . . 149
Index
Further information
Product training
For information on ABB product training, navigate to www.abb.com/drives and select Training
courses.
www.abb.com/drives
www.abb.com/drivespartners