Flixeble Pavement
Flixeble Pavement
Flixeble Pavement
Design Calculation
SURFACE COURSE
Mix type
SMA
GGRB
BC
*For expressways and national highways, even if the design traffic is 20 msa or less, VG40
bitumen shall be used for DBM layers
Trial thickness of bituminous layer
Surface Layer
DBM II
DBM I
IITPAVE Analysis
0.75
2500
5.2
131.0
7%
62 MPa
BASE/BINDER COURSE
Bitumen type Mix type Bitumen type
Modified bitumen or VG40
VG40 (min. viscosity of 3600poise
Crumb rubber modified bitumen DBM at 60C temp)
With modified bitumen
Mastic Asphalt can also be used for
roads in high rainfall areas and
ffic is 20 msa or less, VG40 junction locations
s Special cases:
BC/SDBC with VG30 is recommended
if total bituminous layer requirement
is less
than 40 mm.
VG10 bitumen may be used in the
snow bound locations
mm
190
mm
40
70 mm
80 mm
250 mm
230 mm
480 mm
200 Mpa Vbe(in %) Va(%)
90 % 11.5 3
0.000301 MRm
0.0001512424 3000
3000 Mpa
200 Mpa
62 Mpa
0.35
0.35
0.35
190 mm
480 mm
20000 N
0.56 MPa
2
4
0 155
190 670
0 Safe
0 Safe
MAS/>
CBR
CBR
CBR
CBR
CBR
CBR
CBR
CBR
MAS/>
CBR
CBR
CBR
CBR
CBR
CBR
CBR
CBR
MAS/>
CBR
CBR
CBR
CBR
CBR
CBR
CBR
M
0.4990206897
MAS/>
CBR
CBR
CBR
CBR
CBR
CBR
CBR
CBR
Effective CBR using IITPAVE
CBR of the borrow soil used for preparing the 500 mm thick compacted subgrade
above embankment 10 %
Elastic modulus of the prepared (upper 500 mm) embankment soil 30 Mpa
Elastic modulus of the select borrow material 76.8267865 Mpa
Poisson’s ratio (μ) 0.35
Single Load 40000 N
Contact Pressure 0.56 MPa
Radius of Circular Circle contact Area for this load and contact pressure 150.8 mm
For IITPAVE
No. of Layers 2
Analysis point 1
Depth 0
Radial distance 0
Deflection(δ) 2.43 mm
As per these design guidelines, the effective modulus value will be limited to 100 MPa for design purpose
Effective CBR(cannot be less than 5) 7
Load 40000 N
Contact Pressure 0.56 Mpa
A
76.8 Mpa
500mm
30.0 Mpa
Load 40000 N
Contact Pressure 0.56 Mpa
61.0 Mpa
Semi-infinite layer
Effective Subgrade CBR
resilent modulus
Select a trial thickness for the granular sub-base
Assume that repetitions of dumpers will be required for laying 250 mm thick WMM
layer over a single lane of length 2.0 km stretch
Assume that the load on the rear tandem axle of the dumper
Assume that the load on the front axle
Consider the 240 kN tandem axle as two single axles
VDF of a dumper
Total standard axle load repetitions
Design construction traffic to be considered is the traffic thus estimated(10000 is standard or if considered
traffic whichever is more)
Allowable vertical subgrade strain for repetitions of SA
granular
sub-base modulus
poisson’s ratio for both layers
Computed (using IITPAVE) vertical subgrade strain
Compairing Both the Strains i.e. B16 AND B22
5
50 Mpa
150 mm
200
240 KN
80 kN
120 kN
12.4195975281
2483.9195056
10000
0.0030891414
95.3325185405 Mpa
0.35
0.004324
Not Safe
Bituminous Pavements with Cement Treated Base(CTB) Layer
Effective CBR
Cement Treated Granular Sub Base(CTSB)(min 200mm)
Cement Treated Base(CTB)(min 100mm)
Granular Relief Layer(min)
BT Layer
Flexular Strength of Cement Treated Base
Elastic Modulus :
1.BT Layer
2.Granular Crack Relief Layer
3.CTB Layer
4.CTSB
5.Subgrade
Assume that the gross weight of a three-axle dumper (rear tandem and front single)
Assume the load on the rear tandem axle
on the front steering axle
Assume the 7-day flexural strength of CTB material(about 70 % of the
flexural strength of 1.4 Mpa)
Assume dumper trips for laying 2.0 km of 100 mm thick one lane wide
granular crack relief layer.
total no. of repetition
Allowable flexural stress for repetitions of a single axle
IIT PAVE
Layers
layer thickness
wheel load 120kN single axel
Tensile stress at the bottom of CTBlayer due to 120 kN single axle works out to
Reliabitity perfomance model for subgrade Rutting and Bituminous layer cracking
Allowable vertical compressive strain on subgrade for design traffic
Allowable horizontal tensile Strain at the bottom of bituminous layer
IITPAVE Analysis
Elastic Modulus of BT
Elastic Modulus of CTB
Elastic Modulus of CTSB
Elastic Modulus of Subgrade
Elastic Modulus Granular Crack Relief Layer
Poisson Ratio of BT
Poisson Ratio of CTB
Poisson Ratio of Subgrade
Poisson Ratio of CTSB
Thickness of BT
Thickness of CTB
Thickness of CTSB
Single Wheel Load
Tyer Pressure
Wheels
Point Of Analysis
Radial Distance
Depth
320 kN
240 kN
80 kN
0.98 MPa
70
140
0.7790455483 MPa
3
160 250
30000
0.7672 MPa Safe
Vbe(in %) Va(%) M
90 % 10.5 4.5 0.0484
0.000313 MRm
0.0001215095 3000
3000 Mpa
5000 Mpa
600 Mpa
62 Mpa
450 MPa
0.35
0.25
0.35
0.25
110 mm
160 mm
250
20000 N
0.8 MPa
2
4
0 155
110 620
0.0001205 Safe
0.0001768 Safe
Axel Load Spectrum
Expected
Single Single Axle Tensile Stress at Fatigue
Tridem Axel Loads Axle Load Repetitions the bottom of CTB Stress Ratio Life
Expected Repetition (kN) (ni) δt (MPa) (δt / MRup) (Nf)
35000 190 70000 0.70 0.50 526274.25
40000 180 90000 0.67 0.48 1000000
40000 170 92000 0.63 0.45 1953930.4
45000 160 300000 0.60 0.43 3925901.45
43000 150 280000 0.57 0.40 7670938.22
110000 140 650000 0.53 0.38 15412702.2
100000 130 600000 0.50 0.35 30967710
330000 120 1340000 0.46 0.33 63982411.7
300000 110 1300000 0.42 0.30 128555573
275000 100 1500000 0.39 0.28 265608778
260000 90 1350000 0.35 0.25 564306628
180000 85 3700000 0.33 0.24 788805077
720000 Cumulative Fatigue Damage in CTB due to Single Axles =
62
0.35
Expected
Fatigue life Tandem Single Axle Tensile Stress at Fatigue
Consumed Axle Load Repetitions the bottom of CTB Stress Ratio Life
(ni/Nf) (kN) (ni) δt (MPa) (δt / MRup) (Nf)
0.13 400 400000 0.74 0.53 237079
0.09 380 460000 0.70 0.50 526275
0.05 360 480000 0.67 0.48 957090
0.08 340 470000 0.64 0.46 1740575
0.04 320 450000 0.60 0.43 3863786
0.04 300 950000 0.57 0.41 7026730
0.02 280 900000 0.53 0.38 15598168
0.02 260 2870000 0.50 0.36 28367030
0.01 240 2500000 0.46 0.33 62970074
0.01 220 2370000 0.43 0.31 114518186
0.00 200 2000000 0.39 0.28 254211273
0.00 180 1600000 0.35 0.25 564306629
0.49 170 6400000 0.34 0.24 688803331
Cumulative Fatigue Damage in CTB due to Tandem Axles =
22500 21250
0.3499 0.3313
Expected
Fatigue life Tridem Single Axle Tensile Stress at Fatigue
Consumed Axle Load Repetitions the bottom of CTB Stress Ratio Life
(ni/Nf) (kN) (ni) δt (MPa) (δt / MRup) (Nf)
1.69 600 105000 0.73 0.52 301154
0.87 570 120000 0.7 0.5 526275
0.50 540 120000 0.67 0.48 919680
0.27 510 135000 0.63 0.45 2124579
0.12 480 129000 0.6 0.43 3712761
0.14 450 330000 0.56 0.4 8576959
0.06 420 300000 0.53 0.38 14988480
0.10 390 990000 0.49 0.35 34625332
0.04 360 900000 0.46 0.33 60508751
0.02 330 825000 0.42 0.3 1.4E+08
0.01 300 780000 0.39 0.28 2.44E+08
0.00 270 540000 0.35 0.25 5.64E+08
0.01 255 2160000 0.33 0.24 7.46E+08
3.82 Cumulative Fatigue Damage in CTB due to TRIdem Axles =
Fatigue life
Consumed
(ni/Nf)
0.35
0.23
0.13
0.06
0.03
0.04
0.02
0.03
0.01
0.01
0.00
0.00
0.00
0.92
(i) Bituminous Pavements with Reclaimed Asphalt Pavement(RAP) material
treated with Foamed Bitumen/Bitumen Emulsion and Cemented Sub-Base
type of Road(No. provided)
Initial traffic in the year of completion of construction(Sum of both directions)(CV/day)
Design Calculation
SURFACE COURSE
Mix type
SMA
GGRB
BC
*For expressways and national highways, even if the design traffic is 20 msa or less, VG40
bitumen shall be used for DBM layers
Trial thickness of bituminous layer
Trial thickness of RAP(min 100)
Trial thickness of CTSB
Reliabitity perfomance model for subgrade Rutting and Bituminous layer cracking
Allowable vertical compressive strain on subgrade for design traffic
Allowable horizontal tensile Strain at the bottom of bituminous layer
IITPAVE Analysis
Elastic Modulus of BT
Elastic Modulus of RAP
Elastic Modulus of CTSB
Elastic Modulus of Subgrade
Poisson Ratio of BT
Poisson Ratio of RAP
Poisson Ratio of Subgrade
Poisson Ratio of CTSB
Thickness of BT(min 100)
Thickness of RAP(min 100)
Thickness of CTSB(min 200)
Single Wheel Load
Tyer Pressure
Wheels
Point Of Analysis
Radial Distance
Depth
lt Pavement(RAP) material
n and Cemented Sub-Base
5 Single-lane roads 1
5000 Intermediate lane roads of width 5 2
Two-lane two-way roads 3
Four-lane single carriageway roads 4
Dual carriageway roads
Two lane 5
6% Three 6
20 years Four 7
5.2
3%
10 %
0.75
2500
5.2
131.0
7%
62 MPa
BASE/BINDER COURSE
Bitumen type Mix type Bitumen type
Modified bitumen or VG40
VG40 (min. viscosity of 3600poise
Crumb rubber modified bitumen DBM at 60C temp)
With modified bitumen
Mastic Asphalt can also be used for
roads in high rainfall areas and
ffic is 20 msa or less, VG40 junction locations
s Special cases:
BC/SDBC with VG30 is recommended
if total bituminous layer requirement
is less
than 40 mm.
mm
100
180 mm
250 mm
Vbe(in %) Va(%)
90 % 11.5 3.5
0.000301 MRm
0.0001402105 3000
3000 Mpa
800 Mpa
600 Mpa
62 Mpa
0.35
0.35
0.35
0.25
100 mm
180 mm
250
20000 N
0.56 MPa
2
4
0 155
100 530
0.0001042 Safe
0.0002665 Safe
n the guidelines of IRC 37
M
0.3710666667
GSB
MAS/> 2 5 10 20 30 50 100
CBR 3 335 335 380 380 380 380 380
CBR 4 265 285 330 330 330 330 330
CBR 5 215 250 300 300 300 300 300
thickness
Granular Base
MAS/> 2 5 10 20 30 50 100
CBR 3 225 250 250 250 250 250 250
CBR 4 225 250 250 250 250 250 250
thickness
DBM
MAS/> 2 5 10 20 30 50 100
CBR 3 50 60 90 120 140 135 155
thickness
CBR 7 50 50 60 90 110 100 120
CBR 8 50 50 60 85 100 100 115
CBR 9,10 50 50 50 80 95 95 110
CBR 15 30 40 40 60 65 65 80
BC/SDBC
MAS/> 2 5 10 20 30 50 100
CBR 3 25 25 40 40 40 40 50
CBR 4 20 25 40 40 40 40 50
CBR 5 20 25 40 40 40 40 50
thickness
CBR 6 20 25 40 40 40 40 50
CBR 7 20 25 40 40 40 40 50
CBR 8 20 25 40 40 40 40 50
CBR 9,10 20 25 40 40 40 40 50
CBR 15 20 25 40 40 40 40 50
150
380 0
330 0
300 0
260 0
230 230
200 0
200
200 0
150
250 <20
250 20<= to 50
250 >50
250
250
250
250
250
150
170
140
135
125
100
150
50 50 50
50 50
50
50
50
50
50
50
230
For Non-National Highway roads with less than 20 msa design traffic, besides the SMA,
GGRB
and BC (with modified binders) mixes recommended for surface course are Bituminous
Concrete, Semi Dense Bituminous Concrete (SDBC), Pre-Mix Carpet (PMC), Mix Seal
Surfacing (MSS)volume
For high traffic and Surface
roadsDressing (SD) with
with a design unmodified
traffic of 50 msa binders.
or more,The
(a) thin bituminous
layers such as PC, MSS and SD shall not be considered as part of the bituminous
Stone Matrix Asphalt (SMA) [34], (b) Gap Graded mix with rubberized bitumen (GGRB) layer for
analysis
[35] of the pavement
and (c) Bituminous
For roads Concrete
with design (BC)
traffic in thewith
rangemodified
of 20 tobinders,
50 msa,are
BC recommended
with VG40 bitumenfor surfacing
can also be used for the surface course. For h
course for durable, aging resistant and crack resistant surface courses. For the Stone
Matrix Asphalt (SMA) mix recommended for high traffic volume roads also, use of
modified binders is preferred as it is expected that mixes with modified binders will result
in longer service life and will be more resistant to aging
or the surface course. For highly stressed areas or roads in high rainfall areas and junction locations, mastic asphalt mix can be used as an a
asphalt mix can be used as an alternative surface course.
Axle Load
Rear Single Axle
Load Class (KN)
Total 11272000
108754500.00
24675000
VDF 4.4074772036
Axle Load Spectrum
Rear Tandem Axle
Load Class (KN)
Number of equivalent Frequency in
axles Upper Load Class Number
Lower Range Range (KN)
108.7545 msa
Rear Tridem Axle
Load Class (KN)
Frequency in
Number of equivalent axles Lower Upper Load Class Number of equivalent axles
Number
Range Range (KN)
Effective CBR
Trial thickness of BT
Thickness of GSB
Thickness of Granular Base
Allowable Subgrade Strain
Allowable Tensile Strain in the BT
Modulus of BT
Modulus of Subgrade
poisson Ratio
Cumulative number of standard axles to be catered for in the design,(msa)
IITPAVE Analysis
Effective CBR
Trial thickness of BT
Thickness of WMM
Thickness of CTSB(min 200)
Allowable Subgrade Strain
Allowable Tensile Strain in the BT
Modulus of BT
Modulus of Subgrade
poisson Ratio
Cumulative number of standard axles to be catered for in the design,(msa)
IITPAVE Analysis
Elastic Modulus of BT
Elastic Modulus of WMM
Elastic Modulus of CTSB
Elastic Modulus of Subgrade
Poisson Ratio ofBT
Poisson Ratio of WMM
Poisson Ratio of CTSB
Poisson Ratio of Subgrade
IITPAVE Analysis
Elastic Modulus of BT
Elastic Modulus of WMM
Elastic Modulus of CTSB
Elastic Modulus of Subgrade
Poisson Ratio ofBT
Poisson Ratio of WMM
Poisson Ratio of CTSB
Poisson Ratio of Subgrade
7%
310 mm
200 mm
250 mm
200 με
80 με
3000 Mpa
62 MPa
0.35
300 msa
VE Analysis
3000 Mpa
200 Mpa
62 Mpa
0.35
0.35
0.35
310 mm
450 mm
20000 N
0.56 MPa
2
4
0 155
310 760
0.00007957 Safe
0.000152 Safe
7%
250 mm
150 mm
300 mm
200 με
80 με
3000 Mpa
62 MPa
0.35
300 msa
VE Analysis
3000 Mpa
350 Mpa
600 Mpa
62
0.35
0.35
0.25
0.35
20000 N
0.56 MPa
2
4
0 155
250 700
0.0000791 Safe
0.0001571 Safe
h Modulus binder
7%
190 mm
150 mm
300 mm
5500 Mpa
350 MPa (300 for natural)
600 MPa
62 MPa
200 με
80 με
VE Analysis
5500 Mpa
350 Mpa
600 Mpa
62
0.35
0.35
0.25
0.35
20000 N
0.56 MPa
2
4
0 155
190 640
0.00007777 Safe
0.0001721 Safe
7%
250 mm
250 mm
200 mm
150 msa
62 MPa
204 MPa
3000 MPa Vbe(in %) Va(%) M MRm
90 % 11.5 3 0.499021 3000
0.0001364 < 0.000146 Safe
0.0002237 < 0.000292 Safe
Table 3.1 Standard conditions for pav
Analysis Cond
Material response model
Layer interface condition
No. of Wheels
Wheel loads
Contact stress for critical parameter analysis
Critical mechanistic
Bituminous layer
Cement treated base
Subgrade
Mix type
Analysis Conditions
Linear elastic model
Fully bonded (all layers)
Dual wheel
20 kN on each single wheel (two wheels)
0.56 MPa for tensile strain in bituminous layer and vertical
compressive strain on subgrade; 0.80 MPa for Cement treated base
resses (without the + or – sign) should be used in the performance equations (b) For
minous layers there may be only compressive strains at the bottom of the bituminous
fatigue check may not be required for such cases