Seam Slippage
Seam Slippage
Seam Slippage
Seam slippage and seam strength behavior of elastic woven fabrics under
static loading
Rostam Namiranian1, Saeed Shaikhzadeh Najar 1,a, Seyed Mohammad Etrati1 & Albert M Manich2
1
Department of Textile Engineering, Amirkabir University of Technology, Tehran, Iran
2
Department of Chemistry and Technology of Surfactants, CSIC, Institute of Advanced Chemistry of Catalonia (iQAC), Barcelona, Spain
Received 25 September 2013; revised received and accepted 1 January 2014
Effects of fabric extensibility and stitch density on seam slippage and strength behavior of elastic woven fabrics have
been studied. Six fabric samples with different values of elasticity have been woven by changing the number of elastic core-
spun cotton yarns and normal ring cotton yarns in the weft direction and then finished for sewing process. The samples are
sewn with three stitch density levels (4, 5 and 6 stitches/cm) in warp direction and one stitch density level (5 stitches/cm) in
weft direction. Fabric tensile properties, seam slippage load and seam strength have been measured and analyzed both in
warp and weft directions. The results show that seam slippage and strength properties can be well explained in terms of
fabric tensile properties. In general, increase in fabric extensibility leads to decrease in seam slippage load and seam strength
in weft direction. In warp direction, seam slippage load also decreases with increase in fabric weft extensibility, whereas
seam strength remains invariant. The results also reveal that the increase in stitch density results in a higher seam slippage
load and strength value.
Keywords: Elastic woven fabrics, Fabric extensibility, Seam slippage, Seam strength, Static loading
equation. Pasayev et al.8 studied the techniques for woven fabrics. In particular, Gurarda1 investigated the
decreasing the seam slippage in chenille fabrics. They seam performance of PET/Nylon-elastane woven
found that fabric weft density, the number of fabrics considering weft density, weave type and
interlaced chenille yarns over warp and stitch density sewing thread as the variables. The results revealed
are significantly affected by the seam slippage of that the increase in sewing thread size enhances the
these fabrics as well as sewing direction. They also seam strength and seam efficiency. It was also shown
supported their experimental results by developing a that using elastane in the weft direction of the fabrics
theoretical model discussing distribution of energies promotes seam performance comparing with the warp
applied to sewn structure under tensile loads9. It was direction, while using elastic yarns in weft direction
revealed that the increase in the fabric layers sewn prevented the differences. In a further study, Gurarda
together would lead to decrease in seam slippage. and Meric15 investigated the slippage and grinning
Seam strength as a consequence of seam slippage behavior of lockstitch seams on elastic woven fabrics
growth is another important parameter of sewn under cycling loading. Two different fabric weave
structure performance from quality control point of types (twill and plain), two different weft densities
view. Brain10 tried to relate stitch strength properties to (26 and 29 weft/cm) and two different elastane yarns
that of threads by imposing some corrections in (PET/elastane air-covered and twisted yarn) were
minimum loop strength theory previously introduced taken as samples for the experiments. The results
by Burtonwood and Chamberlain11. It was concluded showed that seam slippage and grinning increase with
that although the corrected model had a relative good the decrease in weft density and increase in fabric
agreement with experimental measurements; further extensibility.
studies of the fabric contribution to seam strength need It can be seen that there are a few studies about
to be done. Tsui et al.12,13 published a generalized different aspects of seam performance properties of
mathematical and physical model particularly elastic woven fabrics1,15. It can also be concluded
considering the effect of angle of bias (where the yarns from previous researches that there is no systematic
in the fabric run at an angle to the seam line) to explain research available on the seam slippage and strength
the relations between seam strength and parameters of elastic woven fabrics produced with a
such as angle of bias, gauge length, width of seam, predetermined elasticity values at a wide range of
fabric type and fabric construction. Amirbayat14 levels. Therefore, a need was felt to investigate more
investigated the seam strength of a wider range of deeply about seam behavior of these kinds of fabrics
orientations, 66 different seams at 10° intervals sewn with different stitch densities under tensile
including the 45° bias, i.e. (0-0), (0-10)…, (10-10)…, loads. The present paper was aimed at studying the
(10-45)…, and so on by two different methods, namely effects of fabric extensibility and also stitch density
a simple tensile test and a grab test. The results on seam slippage and strength of elastic woven
revealed that seams sewn with similar plies, except at fabrics.
45° which has the least strength among all samples,
2 Materials and Methods
have higher grab strengths than seams of different ply
2.1 Sample Preparation
properties. He also showed that incompatibility of ply Woven fabrics with different elasticity along weft
strength has a negative effect on seam strength in both direction were used for the study. Warp yarns were
cases of seam failure. cotton ring-spun yarns with linear density of 15 tex
Nowadays there is an increasing trend of using (40 Ne) and twist factor of 3560 (αtex). Two different
elastic fabrics, known as 'stretch fabrics' to produce yarns were used in fabric weft direction, namely
garment not only with specific applications such as normal cotton ring-spun yarns and elastic core-spun
swimwear, sportswear, and lace but also for everyday yarns with the same linear density of 20 tex (30 Ne)
clothing. With stretch fabric, comfort is achieved by and twist factor of 4160 (αtex). Elastic core-spun yarns
reducing garment resistance imposed on the body, were produced on a ring frame machine by using
through increased fabric 'give'. This also means that spandex filament of 44.4 dtex as the core and cotton
the garments can be cut more neatly and will conform as the sheath of yarns. Draw ratio value of spandex
better to the body3. filament (ratio of front roller linear speed to that of
In recent years, there have been limited research filament feed roller) was kept constant at 3.5 during
studies on the seam slippage behavior of elastic spinning process for all yarn samples. All of fabric
NAMIRANIAN et al.: SEAM SLIPPAGE & SEAM STRENGTH BEHAVIOR OF FABRIC 223
samples were woven with plain weave type on Sulzer densities along weft and warp directions. Thus, final
G6100 rapier weaving loom with six different weft finished fabric samples were obtained with 27 cm-1 and
layouts (Table 1). 47 cm-1 density values in weft and warp directions
To quantify the fabric elasticity in weft direction, respectively. In this way, the final fabric sample
elastane percentage ( E.P ) was calculated for each thickness and weight were measured as 0.28 mm and
samples using the following equation and the results 124 g/m2 respectively.
are given in Table 1: To investigate the effect of stitch density together
with fabric elasticity on seam slippage and strength
a Tex
E.P = ( ).( e ) ×100 … (2) behavior, fabric samples were sewn with three different
a+b Text stitch densities (4, 5 and 6 stitches/cm) parallel to warp
direction. Samples were sewn only with the stitch
where a is the number of core-spun yarns in weft density of 5 parallel to fabric weft direction. For this
direction layout; b, the number of normal spun yarns purpose, JUKI sewing machine (DDL-8700-7) with
in weft direction layout; Texe, the linear density (tex) three-ply Gütermann M403 sewing thread of 45 tex
of elastane filament (44.4 dtex); and Text, the linear (100% polyester) and twist of 550 T/m was used to sew
density (tex) of weft yarns (20 tex). Schematic views samples with SSa-1 seam and 301 stitch types.
of fabric structures are shown in Fig. 1. The sewing speed was set at 2000 stitches/min for
Fabric samples were processed using the same all samples. Also to obtain balance stitches, some test
dyeing and finishing procedures. The tension in samples were sewn and the lengths of both needle and
weaving and finishing processes were adjusted in such bobbin threads extracted from 4 inches of fabric were
a way to produce fabric samples with identical measured and by changing the thread tensions both
Table 1—Fabric samples characteristics lengths of needle and bobbin threads were kept
equal10. The needle number was 90/14 and for sewing
Sample Yarn layouts in weft direction Elastane
coding percentage each sample group, a new needle was used to avoid
any periodic defects due to needle point damage.
C Elastic ring core-spun yarns 22.20
3C1N 3 elastic ring core-spun yarns +1 ring normal 16.65 2.2 Fabric Tensile Testing
spun yarn In this study, the hypothesis of seam tensile
2C1N 2 elastic ring core-spun yarns +1 ring normal 14.80 behavior analysis for a specific stitch density is based
spun yarn on fabric tensile properties. So, fabric tensile behavior
1C1N 1 elastic ring core-spun yarn +1 ring normal 11.10 was measured firstly for all samples in weft and warp
spun yarn directions in terms of Young’s modulus, breaking
1C2N 1 elastic ring core-spun yarn +2 ring normal 7.40 elongation percentage and tensile strength. Young’s
spun yarns
modulus of fabrics was measured as the slope of the
N Ring normal spun yarns 0
steepest linear region of fabric load-elongation curves
from the start point of tensile test up to the end of test
procedure16. Also to quantify fabric elasticity, a similar
factor to FAST index (E10017), here named as fabric
extensibility, was defined as the fabric extension at the
load of 100 N/m in the weft direction.
For fabric tensile testing, a universal tensile machine
(Instron 5500R) was used. Tensile properties of fabrics
were measured according to ASTM D 5034(2001)
standard. Test speed was set in such a way that fabric
failure occurs within 20±3 s. Average values of fabric
tensile properties are listed in Table 2. Figure 2 shows
average fabric stress-elongation curves for fabric
samples in weft and warp directions.
2.3 Seam Slippage and Strength Testing
Seam slippage of samples was evaluated as the
Fig. 1—Schematic views of woven fabric structures required load for a specific amount of slippage using
224 INDIAN J. FIBRE TEXT. RES., SEPTEMBER 2014
Fig. 2—Average diagrams of stress-elongation curves for fabric seam slippage load was calculated directly on Instron
samples in weft and warp directions 5500R, universal tensile machine. All the tests were
done at the speed of 50 mm/min. Also the values of
fixed seam opening method. Sample dimensions and seam strength were recorded as the required load for
tensile apparatus setting were set exactly according to failure of sewing zone according to ASTM D 1683
British Standard [BS EN ISO 13936-1(2004)]. (2004). Test speed was set as 50 mm/min. All the tests
Sewn samples were cut into two pieces, with and were conducted under the standard conditions at
without seam. Both pieces were tested on the tensile 22±2oC and 65±2 % R.H. The average values of seam
testing machine and their load-elongation diagrams slippage and seam strength in warp direction are shown
were plotted on the same coordinates. To calculate in Table 3. Also, the average values of seam slippage
seam slippage load, the distance between two and strength loads in weft direction for different values
diagrams (A) was measured at a load of 5N (Fig. 3). of stitch densities are listed in Table 4.
Value of A was added to pre-defined amount of
slippage and the corresponding load to this distance 3 Results and Discussion
was reported as the seam slippage load. Here, due to IBM SPSS Statistics software (Ver.19) was used
elastic nature of most fabric samples, the amount of for statistical analysis. One-way ANOVA and LSD
slippage was adjusted at 2 mm value. The value of tests were applied to results of fabric tensile
NAMIRANIAN et al.: SEAM SLIPPAGE & SEAM STRENGTH BEHAVIOR OF FABRIC 225
3.1.2 Fabric Young’s Modulus yarns in weft direction (Table 5). Hence, under a
Figure 4(b) shows the measured values of Young’s constant load, fabrics with higher number of elastic
modulus for different fabric samples in both weft and core-spun yarns show greater value of elongation in
warp directions which decrease with increase in the both warp and weft directions.
weft extensibility. However, Young’s modulus in
warp direction is much higher than in weft direction 3.1.3 Fabric Tensile Strength
due to the fact that there is no elastic yarn in fabric The effects of fabric weft extensibility on fabric
warp direction. Therefore, fabric samples would be tensile strength are shown in Fig. 4(c) for both weft
extended easily in weft direction. There are and warp directions. Using elastic core-spun yarns in
decreasing trends of modulus in both warp and weft fabric structure, tensile strength of fabric samples is
directions with increasing the number of core-spun found lower along the weft than warp direction and
NAMIRANIAN et al.: SEAM SLIPPAGE & SEAM STRENGTH BEHAVIOR OF FABRIC 227
also decreases with increasing the number of elastic densities in weft and warp directions. ANOVA
core-spun yarns, whereas it has no significant effect in statistical analysis results (Table 6) show that stitch
warp direction (Table 5). Decreasing trend of fabric density and fabric extensibility significantly affect
tensile strength in weft direction is in agreement with seam slippage load. In samples which are sewn along
decreasing trend of fabric Young’s modulus [Fig. 4(b)]. fabric warp direction, seam slippage force increases
significantly with the increase of stitch density. In
3.2 Seam Slippage and Seam Strength stitch density levels of 4 and 5, seam slippage force
3.2.1 Seam Slippage decreases with increasing the numbers of core-spun
Figure 5 shows the values of seam slippage force yarns in weft direction. However, by adding one
for different fabric samples with different stitch elastic core-spun yarns to weft layout together with
228 INDIAN J. FIBRE TEXT. RES., SEPTEMBER 2014
Acknowledgement
Authors are thankful to Mrs. Merce Mercader
Maeztu and her team, Technical School of Mundet,
Barcelona to help us sewing the samples and to head
Fig. 7—Seam strength load versus weft extensibility for different of iQAC, CSIC for providing laboratory test
levels of stitch densities in weft and warp directions
equipment. Thanks are also due to Mr. Sarsharzadeh
The obtained results for seam strength in warp for finishing our fabric samples in Harir-Semnan
direction can be interpreted similarly as it was factory.
discussed for seam slippage load. Because of higher
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