160 75-rp1

CENTRIFUGAL LIQUID CHILLERS
RENEWAL PARTS Supersedes: 160.75-RP1 (811) Form 160.75-RP1 (1113)
UNIT COMPONENTS
MODEL YK (STYLE G)
LD15222
Issue Date:
November 15, 2013
FORM 160.75-RP1
ISSUE DATE: 11/15/2013
IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During installation, operation maintenance or service, death to themselves and people at the site.
individuals may be exposed to certain components or
conditions including, but not limited to: refrigerants, This document is intended for use by owner-authorized
materials under pressure, rotating components, and operating/service personnel. It is expected that this in-
both high and low voltage. Each of these items has the dividual posseses independent training that will enable
potential, if misused or handled improperly, to cause them to perform their assigned tasks properly and safe-
bodily injury or death. It is the obligation and respon- ly. It is essential that, prior to performing any task on
sibility of operating/service personnel to identify and this equipment, this individual shall have read and un-
recognize these inherent hazards, protect themselves, derstood this document and any referenced materials.
and proceed safely in completing their tasks. Failure This individual shall also be familiar with and comply
to comply with any of these requirements could result with all applicable governmental standards and regula-
in serious damage to the equipment and the property in tions pertaining to the task in question.
SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:
Indicates a possible hazardous situation Identifies a hazard which could lead to

which will result in death or serious injury damage to the machine, damage to other
if proper care is not taken. equipment and/or environmental pollu-
tion if proper care is not taken or instruc-
tions and are not followed.
Indicates a potentially hazardous situa- Highlights additional information useful

tion which will result in possible injuries to the technician in completing the work
or damage to equipment if proper care is being performed properly.
not taken.
External wiring, unless specified as an optional connection in the manufacturer’s product line, is
not to be connected inside the OptiView cabinet. Devices such as relays, switches, transducers and
controls and any external wiring must not be installed inside the micro panel. All wiring must be in
accordance with Johnson Controls’ published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.
2 JOHNSON CONTROLS
FORM 160.75-RP1
CHANGEABILITY OF THIS DOCUMENT

In complying with Johnson Controls’ policy for contin- these documents, the technician should verify whether
uous product improvement, the information contained the equipment has been modified and if current litera-
in this document is subject to change without notice. ture is available from the owner of the equipment prior
Johnson Controls makes no commitment to update or to performing any work on the chiller.
provide current information automatically to the man-
ual owner. Updated manuals, if applicable, can be ob- CHANGE BARS
tained by contacting the nearest Johnson Controls Ser-
vice office or accessing the Johnson Controls QuickLIT Revisions made to this document are indicated with a
website at http://cgproducts.johnsoncontrols.com. line along the left or right hand column in the area the
revision was made. These revisions are to technical in-
Operating/service personnel maintain responsibility for formation and any other changes in spelling, grammar
the applicability of these documents to the equipment. or formatting are not included.
If there is any question regarding the applicability of
MANUAL DESCRIPTION FORM NUMBER

Variable Speed Drive – Operation 160.00-O1
Solid State Starter – Operation and Maintenance 160.00-O2
Floor Mounted MV SSS – Operation 160.00-O5
Unit Mounted MV SSS – Operation 160.00-O7
Installation – Unit 160.75-N1
Optiview™ Control Center – Operation and Maintenance 160.54-O1
Wiring Diagram – Field Connections for YK Chiller (Style G) OptiView Control Center with Remote Low
160.75-PW1
or Medium Voltage EMS or Unit Mounted Low or Medium Voltage SSS
Wiring Diagram – Field Connections for YK Chiller (Style G) OptiView Control Center with Remote
160.75-PW2
Medium Voltage SSS
Wiring Diagram – Field Connections for YK Chiller (Style G) OptiView Control Center with Remote
160.75-PW3
Medium Voltage VSD
Wiring Diagram – Field Control Modifications for YK Chiller (Style G) 160.75-PW4
Wiring Diagram – YK Chiller (Style G) OptiView Control Center with Remote Low or Medium Voltage EMS 160.75-PW5
Wiring Diagram – YK Chiller (Style G) OptiView Control Center with Unit Mounted Low or Medium
160.75-PW6
Voltage SSS, Unit Mounted Low Voltage VSD with Modbus, or Remote Medium Voltage VSD
Wiring Diagram – YK Chiller (Style G) OptiView Control Center with LTC I/O Board with Remote Low or
160.75-PW7
Medium Voltage EMS
Wiring Diagram – YK Chiller (Style G) OptiView Control Center w/ LTC I/O Board with Unit Mounted Low
160.75-PW8
or Medium Voltage SSS, Unit Mounted Low Voltage VSD with Modbus or Remote Medium Voltage VSD
Renewal Parts – Unit 160.75-RP1
Renewal Parts – OptiView Control Center 160.54-RP1
JOHNSON CONTROLS 3
FORM 160.75-RP1
TABLE OF CONTENTS
TABLE 1 - Unit Components (Q3-Q6 Compressors)��6
TABLE 2 - Unit Piping (Q3-Q7 Compressors)��8
TABLE 3 - Oil Pump Housing (Q3-Q7 Compressors)��12
TABLE 4 - Unit Components (Q7, P7-P9 & H9 Compressors)��14
TABLE 5 - Unit Piping (Q7, P7-P9 & H9)��16
TABLE 6 - Oil Pump Housing (P7-P9 & H9)��20
TABLE 7 - Unit Components (K1-K4 & K7)��22
TABLE 8 - Unit Piping (K1-K4 & K7)��26
TABLE 9 - Oil Pump Housing (K1-K4 & K7)��30
TABLE 10 - Oil Filter Arrangements��32
TABLE 11 - 2" Variable Orifice (Q3-Q7 & P7)��34
TABLE 12 - Variable Orifice 2" Falling Film (Q3-Q7 & P7)��36
TABLE 13 - Variable Orifice 2" Heat Recovery (Q4 & Q7)��38
TABLE 14 - Variable Orifice 2" (P8 & P9)��40
TABLE 15 - Variable Orifice 3" (P8, P9 & H9)��41
TABLE 16 - Variable Orifice 3" (P8 & P9 Falling Film)��42
TABLE 17 - Varibale Orifice 3" (H9 Falling Film)��44
TABLE 18 - Variable Orifice 3" (K1, K2 & K2 Heat Recovery)��46
TABLE 19 - Variable Orifice 4" (K1-K3 & K2 Heat Recovery)��48
TABLE 20 - Variable Orifice 4" (K3 & K4)��50
TABLE 21 - Variable Orifice 5" (K4, K7 & K7 Heat Recovery)��52
TABLE 22 - Evaporator Relief Valves��54
TABLE 23 - Condenser Relief Valves��55
TABLE 24 - 2" Hot Gas Bypass��57
TABLE 27 - PRV Position Sensor Kit (371-02012-001)��60
TABLE 28 - Variable Speed Oil Pump Panel (NEMA 1)��62
TABLE 29 - Variable Speed Oil Pump Panel (NEMA 4/12 & NEMA4X)�� 64
TABLE 30 - Variable Speed Oil Pump Control PAnel (CE)��66
TABLE 31 - System Control Components��68
TABLE 32 - Motor Monitoring��70
TABLE 33 - 3/4" Evaporator Tubes (Flooded Shell)��72
TABLE 34 - 1" Evaporator Tubes (Flooded Shell)��77
TABLE 35 - 3/4" Evaporator Tubes (Hybrid Falling Film-Flooded Shell)�� 78
TABLE 36 - 1" Evaporator Tubes (Hybrid Falling Film-Flooded Shell)�� 80
TABLE 37 - 3/4" Condenser Tubes��82
TABLE 38 - 3/4" Heat Recovery Condenser Tubes��86
TABLE 39 - 1" Condenser Tubes��88
TABLE 40 - 1" Heat Recovery Condenser Tubes��89
TABLE 41 - Condenser Compact Waterboxes 150 PSI��90
TABLE 42 - Condenser Compact Waterboxes 150 PSI (Prior July 2010)�� 92
TABLE 43 - Evaporator With Standard Compact Waterboxes 150 PSI�� 94
TABLE 44 - Evaporator With Standard Compact Waterboxes 300 PSI�� 96
TABLE 45 - Condenser With Marine Waterboxes 150 PSI��98
TABLE 46 - Condenser With Marine Waterboxes 300 PSI��100
TABLE 47 - Evaporator With Marine Waterboxes 150 PSI��102
4 JOHNSON CONTROLS
FORM 160.75-RP1
TABLE OF CONTENTS (CONT'D)

TABLE 48 - Evaporator With Marine Waterboxes 300 PSI��104
TABLE 49 - Condenser With Heat Recovery Compact Waterboxes 150 PSI�� 106
TABLE 50 - Condenser With Heat Recovery Compact Waterboxes 300 PSI�� 107
TABLE 51 - Condenser With Heat Recovery Marine Waterboxes 150 PSI�� 108
TABLE 52 - Neoprene Vibration Isolators��109
TABLE 53 - Spring Isolators��109
TABLE 54 - Inlet Chilled Water Strainer (Compact Heads and Marine Waterboxes)�� 110
TABLE 55 - Current Transformer Kit and Transformer Only�� 110
TABLE 56 - Multiple Unit Sequence Kit (Two Unit)�� 111
TABLE 57 - Multiple Unit Sequence Kit (Three Unit)�� 111
TABLE 58 - Multiple Unit Sequence Kit (Four Unit)�� 111
TABLE 59 - Consumables�� 112
TABLE 60 - Flow Switch Control�� 112
TABLE 61 - Differential Pressure Control�� 112
TABLE 62 - Temperature Recorder�� 112
TABLE 63 - Common Piping Parts�� 112
TABLE 64 - Electrical Connectors�� 113
TABLE 65 - Recommended Spares �� 113
TABLE 66 - Autogreeser Kit�� 113
JOHNSON CONTROLS 5
FORM 160.75-RP1
Q3 - Q6 COMPRESSORS
UNIT COMPONENTS
Table 1 - UNIT COMPONENTS (Q3-Q6 COMPRESSORS)
ITEM DESCRIPTION PART NUMBER QUANTITY FIGURE
Gasket, ANSI 10-150# Garock (Q3/Q4) 028-15075-014 1

4 1
Gasket, ANSI 12-150# Garlock (Q5/Q6/Q7) 028-15075-015 1
7 O-ring, Neoprene 2.6 Id .210 Thk (2" Flange) 028-14469-000 1 *
8 O-ring, Neoprene 3.1 Id .210 Thk (2-1/2" Flange) 028-12597-000 1 *
Valve, Butterfly Size 5" (Q3/Q4) 022-10641-005 1
15 1
Valve, Butterfly Size 6" (Q5/Q6) 022-10641-006 1
Gasket, ANSI 5-150# Garlock (Q3/Q4) 028-15075-011 1
16 1
Gasket, ANSI 6-150# Garlock (Q5/Q6/Q7) 028-15075-012 1
Gasket (Q3/Q4) 028-15129-301 1
24 1
Gasket (Q5/Q6/Q7) 028-15129-302 1
30 Stud, Conts Thd 3/4-10 x 3-1/2 021-12772-000 8 1
33 Bottle, High Density 028-10579-000 1 1
34 Cap, High Density Bottle 066-89574-000 1 1
O-ring, Neoprene 5.975 Id .210 Thk (Q3/Q4) 028-14482-000 1
35 1
O-ring, Neoprene 7.475 Id .210 Thk (Q5/Q6/Q7) 028-15061-000 1
NOTE: Items with an * are NOT represented.
If the Discharge Spool Assembly

is stamped with a "G" on the
flanges it requires two gaskets
(item 16).
6 JOHNSON CONTROLS
FORM 160.75-RP1
Q3 - Q6 COMPRESSORS
UNIT COMPONENTS
LD08501
Figure 1 - UNIT COMPONENTS (Q3-Q6 COMPRESSORS)
JOHNSON CONTROLS 7
FORM 160.75-RP1
Q3 - Q7 COMPRESSORS
UNIT PIPING
Table 2 - UNIT PIPING (Q3-Q7 COMPRESSORS)
5 Solenoid, Valve 3/8 ORFS 025-35150-001 1

2
5A Coil, Service Replacement 025-37841-001 1
6 Cooler, Oil 026-37549-000 1 2/4
7 Valve, Thermal Expansion 025-35133-000 1
2
7A O-ring, Neoprene .489ID .070THK 028-12961-013 1
8 Elbow, 3/4 OD Tube Male 023-18291-000 1 2
9 Elbow, 1" OD Tube 90° Male 023-18292-000 2 3/4
13 Hose, Refrig. ORFS 3/4 x 28 026-39123-028 1 3
17 Elbow, 3/8 OD x .035 x 8-12 023-18990-000 3 4
23 Gasket, Flare 3/8 OD Tube 028-01258-000 2 2/3
24 Cap, Flare 3/8 OD Tube 023-00977-000 2 2
26 O-ring, Neoprene .489 ID .070 Thk 028-12961-013 1 *
27 O-ring, Neoprene .924 Id .116 Thk 028-12961-006 1 2
30 Coupling, Sld C x C 3/4 x 1/2 023-16299-000 1 2
31 O-ring, Neoprene .739 Id .070 Thk 028-12961-015 7 2/3/4
32 O-ring, Neoprene .926 Id 0.70 Thk 028-12961-016 2 4
43 Transducer, Pressure 025-28678-006 3 2/3
44 Transducer, Pressure 025-28678-112 1 3
46 Connr, 3/8 OD Tube Male 023-18976-000 1 *
Fitting, 3/8 x 3/8 OD Tube Male 023-23701-000 1
47 Fitting, 3/4 x 3/8 OD Tube Male (Q3/Q4 after 2/2010) 023-25118-000 1 3
Connector, 3/8 OD Tube Male (Q3-Q7 after 12/2011) 023-25551-000 1
53 Valve, Ball 3/4 ID x 3/4 OD M 022-11685-000 1 2
55 Bottle, High Density 028-10579-000 1 *
58 Valve, Stop Angle Vertical 022-09577-000 3 3
154 Filter, Drier 3/8 ORFS 026-37563-000 1 2
164 O-ring, Neoprene .414 Id x .072 Thk 028-12961-002 3 2/3
165 O-ring, Neoprene .364 Id x .070 Thk 028-12961-012 11 2/3/4
166 O-ring, Neoprene .468 Id x .078 Thk 028-12961-003 7 3/4
167 O-ring, Neoprene 1.17 Id x .116 Thk 028-12961-008 2 3/4
168 Drain Plug, Condenser 023-18282-000 1 *
169 O-ring, Drain Plug 028-12961-008 1 *
170 Sight Glass, Cond / Evap 023-17197-000 2 *
171 O-ring, Sight Glass 028-12961-036 2 *
172 Valve, Cond / Evap 022-09573-000 2 22
173 Gasket, Service Valve 028-04836-000 2 22
8 JOHNSON CONTROLS
FORM 160.75-RP1
Q3 - Q7 COMPRESSORS
UNIT PIPING
LD13061
Figure 2 - UNIT PIPING (Q3 - Q7 COMPRESSORS)
JOHNSON CONTROLS 9
FORM 160.75-RP1
Q3 - Q7 COMPRESSORS
UNIT PIPING (CONT'D)
LD13062
10 JOHNSON CONTROLS
FORM 160.75-RP1
Q3 - Q7 COMPRESSORS
LD13063
JOHNSON CONTROLS 11
FORM 160.75-RP1
Q3 - Q7 COMPRESSORS
OIL PUMP HOUSING (Q3 - Q7 COMPRESSORS)
Table 3 - OIL PUMP HOUSING (Q3-Q7 COMPRESSORS)
ITEM DESCRIPTION PART NUMBER FIGURE
Body, Oil Pump Housing (Q3-Q4) (Complete) 375-72177-001

Body, Oil Pump Housing (Q3-Q4) (Canada) (Complete) 375-72178-000
1
Body, Oil Pump Housing (Q5-Q7) (Complete) 375-72193-001
Body, Oil Pump Housing (Q5-Q7) (Canada) (Complete) 375-72194-000
5
1A O-ring, Cover Plate (All) 028-11977-000
1B Cover Plate (Q3-Q7) 075-46360-000
1B Cover Plate (Q3-Q7 Canada) 075-54037-000
1C O-ring, Neoprene 2.600ID .210THK 028-14469-000
Pump, Oil 20 GPM YK (Q3/Q4 prior 7/2010) 026-37937-000
2 5
Pump, Oil 20 GPM YK (Q3/Q4 after 7/2010) 026-46326-002
4 Block, Oil Eductor Special K 026-37553-000 5
5 Heater, Electric Immer (1,000 W) 025-34523-000 5
6 Valve, Stop Angle Vertical 022-09578-000 5
9 Gage, Liquid Level Sight Front 026-37571-000 5
12 Sensor, Temp. 50,000 OHMS DIN 025-39993-000 5
13 Terminal, HV Fused Glass 025-32933-000 *
16 Baffle, Oil Pump Housing 092-07827-000 *
18 Screw, Cap Hex Soc Hd 3/8 021-08946-000 5
19 O-ring, Neoprene 01.734id .139 Thk 028-05188-000 5
24 O-ring, Neoprene 0.468id 0.78 Thk 028-12961-003 5
25 O-ring, Neoprene 0.351id 0.772 Thk (Terminal) 028-12961-001 *
27 O-ring, Neoprene 2.600id 0210 Thk 028-14469-000 5
Box, Elec 4 Octagon x 4 Deep 025-33238-000
29 5
Box, Elec with Filter Board (after 11/2011) 025-45067-000
30 Cover, Filter Outout Assy. 375-26580-000 5
31 Screw, Mach Pan Head Recd 021-03741-000 5
33 Terminal, Push-on Str 14-10 (200-346) 025-09455-000 *
34 Terminal, Push-on Str 18-14 (380-416, 440-600) 025-25920-000 *
35 Strap, Cable T and B L7-50-9-M 025-09607-000 5
36 Cap, Sealing Caplug 250 028-04574-000 5
37 Insr, Elec 025-10371-000 5
38 Ferr, Splice Cap 025-10372-000 5
39 Valve, Stop Angle 022-10047-000 5
40 Plate, Oil Pump Mtg Machining (Canada) 075-54038-000 5
41 Pin, Slot Spg 3/16 x 1/2 (Canada) 029-04138-000 5
12 JOHNSON CONTROLS
FORM 160.75-RP1
Q3 - Q7 COMPRESSORS
OIL PUMP HOUSING ASSEMBLY (Q3 - Q7 COMPRESSORS)
LD13589
Figure 5 - OIL PUMP HOUSING ASSEMBLY (Q3 - Q7 COMPRESSORS)
JOHNSON CONTROLS 13
FORM 160.75-RP1
Q7, P7 - P9, AND H9 COMPRESSORS

UNIT COMPONENTS
Table 4 - UNIT COMPONENTS (Q7, P7-P9 & H9 COMPRESSORS)
Gasket, ANSI 12-150# (Q7 and P7) 028-15075-015 1

4 6
Gasket, 14-150# (P8, P9 and H9) 028-15075-016 1
7 O-ring, Neoprene 2.60 Id .21 Thk (2" Flange) 028-14469-000 1 *
8 O-ring, Neoprene 3.10 Id .21 Thk (2-1/2" Flange) 028-12597-000 1 *
Valve, Butterfly 6" (Q7 and P7) 022-10641-006 1
15 8
Valve, Butterfly 8" (P8, P9 and H9) 022-10641-008 1
Gasket, ANSI 6-150# (Q7 and P7) 028-15075-012 1
16 6
Gasket, ANSI 8-150# (P8, P9 and H9) 028-15075-013 1
Gasket (Q7 and P7) 028-15129-302 1
24 6
Gasket (P8, P9 and H9) 028-15129-303 1
O-ring, Neoprene 7.47 ID .210 Thk (Q7 and P7) 028-15061-000 1
35 6
O-ring, Neoprene 9.475 ID .210 Thk (P8, P9 and H9) 028-15319-000 1

If the Discharge Spool Assembly
is stamped with a "G" on the
flanges it requires two gaskets
(item 16).
14 JOHNSON CONTROLS
FORM 160.75-RP1
Q7, P7 - P9, AND H9 COMPRESSORS

UNIT COMPONENTS
LD13169
Figure 6 - UNIT COMPONENTS (Q7, P7 - P9, AND H9 COMPRESSORS)
JOHNSON CONTROLS 15
FORM 160.75-RP1
Q7, P7 - P9 AND H9 COMPRESSORS

UNIT PIPING
Table 5 - UNIT PIPING (Q7, P7-P9 & H9)

QUANTITY/
UNIT
5 Valve, Solenoid 3/8 ORFS 025-35150-001 1 7
5A Coil, Service Replacement 025-37841-001 1 6
Cooler, Oil Special K (Q7) (P7, P8 and H9 Before 1-21-2008) 026-37549-000 1
6 Cooler, Oil Special K (P7 After 1-21-2008) 026-37909-000 1 7/9
Cooler, Oil Special K (P8, P9 and H9 After 1-21-2008) 026-41701-000 1
Valve, Thermal Expansion (Q7) 025-35133-000 1
7 7
Valve, Thermal Expansion (P7-P9 and H9) 025-38170-000 1
8 Connr, 3/4" OD Tube Male 023-20272-000 1 *
9 Elbow, 1" OD Tube 90° Male 023-18292-000 2 8
13 Hose, Refrig. ORFS 3/4" x 28 026-39123-028 1 7/8/9
14 Filter In-Line ORFS 023-20878-001 1 7
17 Elbow, 3/8" OD Tube 90° Male 023-18980-000 3 89
23 Gasket, Flare 3/8" OD Tube 028-01258-000 2 7/9
24 Cap, Flare 3/8" OD Tube 023-00977-000 2 7/8/9
26 O-ring, Neoprene .489 ID .070 THK 028-12961-013 1 7
30 Coupling, SLD C x C 3/4" x 1/2" 023-16299-000 1 7
31 O-ring, Neoprene .739 ID x .070 THK 028-12961-015 7 7/8/9
32 O-ring, Neoprene .926 ID x .070 THK 028-12961-016 2 8
Fitting, 3/8" OD Tube Male (prior 9/2011) 023-23701-000
47 1 8
Fitting, 3/8" OD Tube Male (after 9/2011) 023-25551-000
53 Valve, Ball 3/4" ID x 3/4" OD 022-11685-000 1 7
55 Bottle, High Density 028-10579-000 1 8
58 Valve, Stop Angle 022-09577-000 1 7
59 O-ring, Neoprene .351 OD x .072 THK 028-12961-001 1 7
60 Valve, Stop Angle 022-10054-000 1 6
154 Filter, Drier 3/8" ORFS 026-37563-000 1 7
162 Valve, Stop Angle 022-10054-000 1 7
164 O-ring, Neoprene .414 ID x .072 THK 028-12961-002 4 8
165 O-ring, Neoprene .364 ID x .070 THK 028-12961-012 10 7/8/9
166 O-ring, Neoprene .468 ID x .070 THK 028-12961-003 5 8/9
167 O-ring, Neoprene 1.17 ID x .116 THK 028-12961-008 5 7
168 Drain Plug, Condenser 023-18282-000 1 *
169 O-ring, Drain Plug 1.171ID .116TH 028-12961-008 1 *
170 Sight Glass, Cond./Evap 023-17197-000 2 *
171 O-ring, Sight Glass 2.090ID .118THK 028-12961-036 2 *
172 Valve, Service Cond./Evap 022-09573-000 2 22
16 JOHNSON CONTROLS
FORM 160.75-RP1

UNIT PIPING
OIL COOLER
PIPING
(H9, P8 and P9)
LD13161a
Figure 7 - UNIT PIPING (Q7, P7 - P9 AND H9 COMPRESSORS)
JOHNSON CONTROLS 17
FORM 160.75-RP1

LD13062
18 JOHNSON CONTROLS
FORM 160.75-RP1

LD13163
JOHNSON CONTROLS 19
FORM 160.75-RP1
P7 - P9 AND H9 COMPRESSORS
OIL PUMP HOUSING (P7 - P9, AND H9 COMPRESSORS)
Table 6 - OIL PUMP HOUSING (P7-P9 & H9)
Body, Oil Pump Housing (P7) (Complete) 375-72195-001
Body, Oil Pump Housing (P7) (Canada) (Complete) 375-72196-000
Body, Oil Pump Housing (P8 and P9) (Complete) 375-72197-001
1
Body, Oil Pump Housing (P8 and P9) (Canada) (Complete) 375-72198-000
Body, Oil Pump Housing (H9) (Complete) 375-72214-001
10
Body, Oil Pump Housing (H9) (Canada) (Complete) 375-72215-000
1A O-ring, Cover 13.475ID .275THK (All) 028-11977-000
1B Cover Plate (P7, P8, P9, and H9) 075-46360-000
1B Cover Plate (P7, P8, P9 and H9) (Canada) 075-54037-000
1C O-ring, Neoprene 3.100ID .210THK 028-12597-000
Pump, Oil 20 GPM YK (prior 6/2010) 026-37937-000
2 10
Pump, Oil 20 GPM YK (after 6/2010) 026-46326-002
4 Block ,Oil Eductor Special K 026-37553-000 10
Heater, Electric Immer (3,000 W) (200-346) 025-32909-000
5 10
16 Baffle, Oil Pump Housing 092-09753-000 *
25 O-ring, Neoprene 0.351id 0.772 Thk (Terminal) 028-12961-001 *
27 O-ring, Neoprene 2.600id 0210 Thk 028-14469-000 10
29 Box, Elec 4 Octagon x 4 Deep 025-33238-000 10
37 Ferr, Splice Cap 025-10372-000 10
41 Valve, Stop Angle 022-10047-000 10
42 Plate, Oil Pump Mtg Machining (Canada) 075-54038-000 *
43 Pin, Slot Spg 3/16 x 1/2 (Canada) 029-04138-000 *
20 JOHNSON CONTROLS
FORM 160.75-RP1
P7 - P9 AND H9 COMPRESSORS (CONT'D)

OIL PUMP HOUSING (P7 - P9, AND H9 COMPRESSORS)
LD13590
Figure 10 - OIL PUMP HOUSING ASSEMBLY (P7 - P9, H9 COMPRESSORS)
JOHNSON CONTROLS 21
FORM 160.75-RP1
K1 - K4 AND K7 COMPRESSORS
UNIT COMPONENTS
Table 7 - UNIT COMPONENTS (K1-K4 & K7)
PART QUANTITY/
ITEM DESCRIPTION FIGURE
NUMBER UNIT
Discharge Assy., 8" (K1 KTKP-K7K4 with Iso) 392-10333-019
Discharge Assy., 8" (K1 KTKP-K7K4 without Iso) 392-10333-020
Discharge Assy., 8" (K1 Heat Recovery I-K with Iso) 392-16399-019
Discharge Assy., 8" (K1 Heat Recovery I-K without Iso) 392-16399-020
Discharge Assy., 8" (K1 Heat Recovery MN-MN with Iso) 392-16399-017
Discharge Assy., 8" (K1 Heat Recovery MN-MN without Iso) 392-16399-018
Discharge Assy., 8" (K1/K2 Heat Recovery PQ-PQ with Iso) 392-16399-017
Discharge Assy., 8" (K1/K2 Heat Recovery PQ-PQ without Iso) 392-16399-018
Discharge Assy., 8" (K1/K2 MQMQ-Q4Q4 without Iso) 392-10333-018
Discharge Assy., 8" (K1/K2 MQMQ-Q4Q4 with Iso) 392-10333-017
Discharge Assy., 8" (K2 Heat Recovery PQ-PQ without Iso) 392-16399-018
Discharge Assy., 8" (K2 Heat Recovery PQ-PQ with Iso) 392-16399-017
Discharge Assy., 10" (K3 NPNQ-Q4Q4 without Iso, K4 S-V with Iso) 392-10354-003
Discharge Assy., 10" (K3 NPNQ-Q4Q4 with Iso) 392-10354-001
Discharge Assy., 10" (K3 RQRQ-R7R4 without Iso) 392-10354-004
4 Discharge Assy., 10" (K3 RQRQ-R7R4 with Iso) 392-10354-002 1 12
Discharge Assy., 8" (K3 Heat Recovery NQ-NQ without Iso) 392-16400-003
Discharge Assy., 8" (K3 Heat Recovery NQ-NQ with Iso) 392-16400-001
Discharge Assy., 20-3/8" (K4 RPRP-S7S7 without Iso) 392-10354-006
Discharge Assy., 17-13/16" (K4 RPRP-S7S7 with Iso) 392-10354-005
Discharge Assy., 10" (K4 S-V without Iso) 392-10354-007
Discharge Assy., 10" (K4 X-T without Iso) 392-10354-003
Discharge Assy., 10" (K4 X-T with Iso) 392-10354-009
Discharge Assy., 10" (K4 X-X without Iso) 392-10354-005
Discharge Assy., 10" (K4 X-X with Iso) 392-10354-010
Discharge Assy., 12" (K7 W-W with Iso) 392-10366-002
Discharge Assy., 12" (K7 W-W without Iso) 392-10366-001
Discharge Assy., 12" (K7 Z-Z with Iso) 392-10366-004
Discharge Assy., 12" (K7 Z-Z without Iso) 392-10366-003
Discharge Assy., 12" (K7 Z-Y with Iso) 392-10366-005
Discharge Assy., 12" (K7 Z-Y without Iso) 392-10366-006
Valve, Butterfly Size 8" (K1-K2) 022-10641-008
5 Valve, Butterfly Size 10" (K3-K4) 022-10641-010 1 12
Valve, Butterfly Size 12" (K7) 022-10641-012
Flange, Oil Drain (K1-K2) 075-70282-000
8 1 11
Flange, Oil Drain (K3-K4, K7) 075-52450-000
9 O-ring, Neoprene 3.10 Id .210 Thk 028-12597-000 1 11
Hose, Braided Flex Metal 52" 026-35300-012
11 1 11
12 Mounting Assy., Adjustable Mount 375-29270-000 1 12
22 JOHNSON CONTROLS
FORM 160.75-RP1
UNIT COMPONENTS (CONT'D)
TABLE 7 (CONT'D) - UNIT COMPONENTS (K1-K4 & K7)
PART QUANTITY/
ITEM DESCRIPTION FIGURE
NUMBER UNIT
Support, Control Panel Bracket 12-1/2" 075-64758-000
13 Support, Control Panel Bracket 9" 075-54589-000 2 12
Support, Control Panel Bracket 18-1/2" 075-76062-000
Gasket, ANSI 8-150# (K1-K2) 028-15075-013
50 Gasket, ANSI 10-150# K3-K4) 028-15075-014 1 12
Gasket, ANSI 12-150# (K7) 028-15075-115
Gasket. ANSI 16-150# (K1-K2) 028-15075-017
51 Gasket, ANSI 18-150# (K3-K4) 028-15075-018 1 11
Gasket, ANSI 20-150# (K7) 028-15075-119
Gasket (K1-K2) 028-15129-304
52 Gasket (K3-K4) 028-15129-305 1 11
Gasket (K7) 028-15129-106
O-ring, Neoprene 9.475 Id .210 Thk (K1-K2) 028-15319-000
61 O-ring, Neoprene 11.475 Id .275 Thk (K3-K4) 028-15801-000 1 12
O-ring, Neoprene 13.475 Id .275 Thk (K7) 028-11977-000
Hose, Braided Flex Metal, 45" (after 6/2011) 026-46828-001
62 1 12
65 Gasket, Round ANSI 2.00-150# (K3) 02815075-006 1 12
66 O-ring, Neoprene 2.60 Id .210 Thk (K3) 028-14469-000 1 12
67 O-ring, Neoprene 2.234 Id .139 Thk (K3) 028-16598-000 1 12
JOHNSON CONTROLS 23
FORM 160.75-RP1
LD13059
Figure 11 - UNIT COMPONENTS (K COMPRESSORS)
24 JOHNSON CONTROLS
FORM 160.75-RP1
12
67
62
65
13
66
61
50
5
LD13060
Figure 12 - UNIT COMPONENTS (K COMPRESSORS)
JOHNSON CONTROLS 25
FORM 160.75-RP1
UNIT PIPING
Table 8 - UNIT PIPING (K1-K4 & K7)
Block, Oil Eductor (K1-K4) 026-37956-000

2 1 13/14
Block, Oil Eductor (K7) 026-46156-000
5 Valve, Solenoid 3/8" ORFS NC 025-35150-001 1
13/14
5A Coil, Service Replacement 025-37841-001 1
6 Oil Cooler 026-37958-000 1 13
7 Valve, Thermal Expansion 025-38170-000 1 13
8 Valve, Ball 1" IDF x 1" ODM 022-09797-000 1 13
9 Elbow, 3/4" OD Tube 90° Male 023-20272-000 1 13
13 Hose, Refrig. ORFS 3/4" x 25 026-39123-025 1 13
14 Valve, Stop Angle Vertical 022-10046-000 1 13/14
15 Filter, In-Line ORFS 023-20878-001 1 13
23 Gasket, Flare 3/8" OD Tube 028-01258-000 2 13
24 Cap, Flare 3/8" OD Tube 023-00977-000 2 13
27 O-ring, Neoprene .924 Id .116 Thk 028-12961-006 2 13/14
43 Transducer, Pressure 025-28678-006 3 13/14
46 Connr, 3/8" OD Tube Male 023-18976-000 3 13
47 Connr, 1" OD Tube Male 023-18972-000 1 13
48 Elbow, Swivel Nut 3/8 023-21884-000 1 13
Fitting, 3/8" OD Tube Male (prior 12-2011) 023-23701-000
49 1 13/14
Connector, 3/8 OD Tube Male (after 12-2011) 023-25551-000
55 Bottle, High Density 028-10579-000 1 *
59 O-ring, Neoprene .351 ID .072 Thk 028-12961-001 2 13
61 Union, 3/4" 023-20731-000 1 13
62 Union, 1" 023-20223-000 1 13
63 Elbow, 1" OD Tube 90° Male 023-18292-000 1 13
153 Valve,Solenoid 3/8 ORFS 025-35150-002 1 13
154 Filter, Drier 3/8" ORFS 026-37563-000 1 13/14
180 Drain Plug, Cond. 023-18282-000 1 *
181 O-ring, Drain Plug 1.171ID .116THK 028-12961-008 1 *
182 Sight Glass, Cond./Evap. 023-17197-000 2 *
183 O-ring, Sight Glass 2.090ID .118THK 028-12961-036 2 *
184 Valve, Service Cond./Evap. 022-09573-000 2 22
26 JOHNSON CONTROLS
FORM 160.75-RP1
LD13064
Figure 13 - UNIT PIPING (K COMPRESSORS)
JOHNSON CONTROLS 27
FORM 160.75-RP1
LD13065
Figure 14 - UNIT PIPING (K COMPRESSORS)
28 JOHNSON CONTROLS
FORM 160.75-RP1
THIS PAGE INTENTIONALLY LEFT BLANK.
JOHNSON CONTROLS 29
FORM 160.75-RP1
OIL PUMP HOUSING (K1 - K4 AND K7 COMPRESSORS)
Table 9 - OIL PUMP HOUSING (K1-K4 & K7)
Body, Oil Pump Housing (K1-K4 and K7) 375-60694-000
1
Body, Oil Pump Housing (K1-K4 and K7) (Canada) 375-61444-000
15
1A O-ring, Cover 13.475ID .275THK (All) 028-11977-000
1B Cover Plate (K1-K7)(All) 075-46360-000
Pump, Oil 20 GPM YK (prior 6-2010) 026-37937-000
2 15
Pump, Oil 20 GPM YK (after 6-2010) 026-46326-002
5 15
25 O-ring, Neoprene 0.351id 0.772 Thk (Terminal) 028-12961-001 15
29 Box, Elec 4 Octagon x 4 Deep 025-33238-000 15
31 Screw, Mach Pan Head Recd 021-03741-000 15
36 Insr, Elec 025-10371-000 15
37 Ferr, Splice Cap 025-10372-000 15
39 O-Ring, Neoprene 1.171id .116 Thk 028-12961-008 15
42 Plate, Oil Pump Mtg Machining (Canada) 075-54038-000 15
43 Pin, Slot Spg 3/16 x 1/2 (Canada) 029-04138-000 15
30 JOHNSON CONTROLS
FORM 160.75-RP1
OIL PUMP HOUSING (K1 - K4 AND K7 COMPRESSORS)
21
20
LD13591
Figure 15 - OIL PUMP HOUSING ASSEMBLY (K1 - K4, AND K7 COMPRESSORS)
JOHNSON CONTROLS 31
FORM 160.75-RP1
OIL FILTER ARRANGEMENTS

SINGLE AND DUAL FILTERS
Table 10 - OIL FILTER ARRANGEMENTS
QUANTITY/
UNIT
SINGLE OIL FILTER
Filter, Oil 026-37589-000 1
1 16
Filer, Oil Hydac Housing 026-37589-001 1
1A Filter Element, Replacement 026-32831-000 1 *
1B O-ring, Filter Housing 3.484ID .139THK 028-14404-000 1 *
1 Filter, Oil Seubert Housing w/ 026-47427-000 1 16
4 Refrig. and Hose Assy. 3/4 x 17 026-39123-017 1 16
8 O-ring, Neoprene .924 ID .116 thk 028-12961-006 2 16
10 Connr, 3/4 OD Tube Male 023-18290-000 1 16
DUAL OIL FILTERS
Filter, Oil 026-37589-000 2
1 16
Filer, Oil Hydac Housing 026-37589-001 2
1A Filter Element, Replacement 026-32831-000 2 *
1B O-ring, Filter Housing 3.484ID .139THK 028-14404-000 2 *
1 Filter, Oil Seubert Housing w/ 026-47427-000 2 16
10 Connr, 3/4 OD Tube Male 023-18290-000 1 16
18 Valve, 3-way Ball 022-10094-000 1 16
19 Tee, Union 3/4 023-18913-000 1 16
32 JOHNSON CONTROLS
FORM 160.75-RP1
OIL FILTER ARRANGEMENTS

SINGLE AND DUAL FILTERS
To Compressor
To Compressor
FROM OIL COOLER

FROM OIL COOLER
LD12997
Figure 16 - OIL FILTER ARRANGEMENTS
JOHNSON CONTROLS 33
FORM 160.75-RP1
VARIABLE ORIFICE
VARIABLE ORIFICE (Q3 - Q7 AND P7)
2" OPTION WITH ISOLATION VALVE
Table 11 - 2" VARIABLE ORIFICE (Q3-Q7 & P7)
QUANTITY/
UNIT
2 Gasket, 2" Valve 064-47078-000 1 17
3 Valve, Stop Compr. 2-5/8 OD 022-10048-000 1 17
4 HCS5, 0.625-11 x 4.5 GR 5 Zn 021-32010-036 8 17
5 Gasket, Flange 028-14463-000 1 17
7 HCS5, .625-11 x 2.5 GR5 Zn 021-32010-020 4 17
8 Valve, Butterfly Sz. 2" 022-10642-002 1
17
8A O-ring, Neoprene 3.109 ID .139Thk 028-12961-023 2
9 Nut, Hex .625-11 x GR 5 Zn 021-32010-501 4 17
13 Valve, Ball 1-1/16-12UN-2A 022-09757-000 1 17
16 Sensor, Temperature 3000 Ohms 025-39517-000 1 17
17 Actuator, Electric 025-38177-000 1 *
2" OPTION WITHOUT ISOLATION VALVE

QUANTITY/
UNIT
4 HCS5, 0.625-11 x 4.5 GR 5 Zn 021-32010-036 8 17
17
9 Nut, Hex .625-11 x GR 5 Zn 021-32010-501 4 17
13 Valve, Ball 1-1/16-12UN-2A 022-09757-000 1 17
34 JOHNSON CONTROLS
FORM 160.75-RP1
A-A to D-D Shell Codes Q3-Q7, P7 E-E to F-F Shell Codes

WITH ISOLATION VALVE
A-A to D-D Shell Codes E-E to F-F Shell Codes

Q3-Q7, P7
WITHOUT ISOLATION VALVE
LD13044
Figure 17 - VARIABLE ORIFICE (2") STANDARD YK
JOHNSON CONTROLS 35
FORM 160.75-RP1
VARIABLE ORIFICE (Q3 - Q7 AND P7) WITH FALLING FILM

2" OPTION WITH ISOLATION VALVE
Table 12 - VARIABLE ORIFICE 2" FALLING FILM (Q3-Q7 & P7)
QUANTITY/
UNIT
2 Gasket, 2" Valve 064-47078-000 1 18
4 HCS5, 0.625-11 x 4.5 GR 5 Zn 021-32010-036 8 18
5 Gasket, Flange 028-14463-000 1 18
7 HCS5, .625-11 x 2.5 GR5 Zn 021-32010-020 4 18
18
9 Nut, Hex .625-11 x GR 5 Zn 021-32010-501 4 18
2" OPTION WITHOUT ISOLATION VALVE

QUANTITY/
UNIT
4 HCS5, 0.625-11 x 4.5 GR 5 Zn 021-32010-036 8 18
18
9 Nut, Hex .625-11 x GR 5 Zn 021-32010-501 4 18
13 Valve, Ball 1-1/16-12UN-2A 022-09757-000 1 18
36 JOHNSON CONTROLS
FORM 160.75-RP1
TO EVAPORATOR
FROM
CONDENSER
A-A to F-F Shell Codes

Q3-Q7, P7
TO EVAPORATOR
FROM
CONDENSER
A-A to F-F Shell Codes

Q3-Q7, P7
LD13044b
Figure 18 - VARIABLE ORIFICE (2") WITH FALLING FILM
JOHNSON CONTROLS 37
FORM 160.75-RP1
VARIABLE ORIFICE WITH HEAT RECOVERY (Q4 AND Q7)

2” OPTION WITH ISOLATION VALVE
Table 13 - VARIABLE ORIFICE 2" HEAT RECOVERY (Q4 & Q7)
QUANTITY/
UNIT
3 Valve, Ball S/W 022-08752-000 1 19
4 HCS5, 0.625-11 x 4.5 GR 5 Zn 021-32010-036 8 19
7 Plug, Hex HD 3/4 023-18280-000 1 19
19
9 Nut, Hex .625-11 x GR 5 Zn 021-32010-501 4 19
13 Valve, Ball 1-1/16-12UN-2A 022-09757-000 1 19
2” OPTION WITHOUT ISOLATION VALVE

QUANTITY/
UNIT
4 HCS5, 0.625-11 x 4.5 GR 5 Zn 021-32010-036 8 19
7 Plug, Hex HD 3/4 023-18280-000 1 19
19
8A O-ring, Neoprene 3.109 ID .139 Thk 028-12961-023 2
9 Nut, Hex .625-11 x GR 5 Zn 021-32010-501 4 19
13 Valve, Ball 1-1/16-12UN-2A 022-09757-000 1 19
38 JOHNSON CONTROLS
FORM 160.75-RP1
A-A to D-D Shell Codes Q3-Q7, P7 E-E to F-F Shell Codes

A-A to D-D Shell Codes E-E to F-F Shell Codes

Q3-Q7, P7
LD13044
Figure 19 - VARIABLE ORIFICE WITH HEAT RECOVERY (2")
JOHNSON CONTROLS 39
FORM 160.75-RP1
VARIABLE ORIFICE (P8 AND P9) STANDARD YK

Table 14 - VARIABLE ORIFICE 2" (P8 & P9)
QUANTITY/
UNIT
1 Valve, Butterfly 150# 022-10642-002 1
20
2 Valve, Ball S/W 2.00 022-08752-000 1 20
5 Valve, Ball Stor 1.06 022-09757-000 1 20
6 O-ring, Neoprene .924 Id 028-12961-006 2 20
12 Valve, Stop Ang Vertical 022-10047-000 1 20
15 Plug, Hex HD 3/4 023-18280-000 1 20

QUANTITY/
UNIT
1 Valve, Butterfly Size 2 022-10642-002 1
20
5 Valve, Ball 1-1/16 - 12 Un-2a 022-09757-000 1 20
6 O-Ring, Neop 00.924id .116thk M 028-12961-006 2 20
12 Valve, Stop Ang Vertical 022-10047-000 1 20
15 Plug, Hex HD 3/4 023-18280-000 1 20
6 6
12 12
2
1 1
1A 1A
14 14
15 15
WITHOUT ISOLATION VALVE 5 5

6 6
Figure 20 - VARIABLE ORIFICE (2") LD13046b
40 JOHNSON CONTROLS
FORM 160.75-RP1
VARIABLE ORIFICE (P8, P9, H9 AND H9 WITH HEAT RECOVERY)

Table 15 - VARIABLE ORIFICE 3" (P8, P9 & H9)
QUANTITY/
UNIT
2 Valve, Butterfly #150 022-10642-002 1
21
3 Valve, Ball S/W 2.00 022-08752-000 1 21
4 Gasket, ANSI 3-150# 028-15075-108 1 21
5 Valve, Ball 022-09757-000 1 21
7 Plug, Hex HD 3/4 023-18280-000 1 21
12 Valve, Stop Angle 022-10047-000 1 21
13 O-ring 028-12961-006 2 21
15 O-ring 028-12961-003 1 21

QUANTITY/
UNIT
2 Valve, Butterfly #150 022-10642-002 1
21
5 Valve, Ball 022-09757-000 1 21
7 Plug, Hex HD 3/4 023-18280-000 1 21
12 Valve, Stop Angle 022-10047-000 1 21
13 O-ring 028-12961-006 2 21
15 O-ring 028-12961-003 1 21
12 12 WITH ISOLATION VALVE

13 13
4
2
2
6 6
7 7
5 5
13 13
LD13821
Figure 21 - VARIABLE ORIFICE (3")
JOHNSON CONTROLS 41
FORM 160.75-RP1
VARIABLE ORIFICE (P8 AND P9 WITH FALLING FILM)

Table 16 - VARIABLE ORIFICE 3" (P8 & P9 FALLING FILM)
QUANTITY/
UNIT
1 Tee Liquid 3 X 3 X 3 375-76015-001 1 22
2 Valve Butterfly Size 3 022-10642-003 1 22
3 Valve Ball 3" Flanged 022-09739-000 1 22
4 Flange Rd Rf 150# S/O 3.00" 023-03610-000 2 22
5 Flange Rd Rf 150#Wn Std 3.00" 023-04436-000 2 22
12 Valve Stop Ang Vertical 022-12047-000 1 22
13 O-Ring Neo1 00.924id .116thk M 028-12961-006 1 22
15 O-Ring Neo1 00.351id .072thk M 028-12961-001 1 22
19 Gasket, Round ANSI 3-150# 028-15075-008 1 *

QUANTITY/
UNIT
1 Tee Liquid 3 X 3 X 3 375-76015-003 1 22
4 Flange Rd Rf 150# S/O 3.00" 023-03610-000 2 22
13 O-Ring Neo1 00.924id .116thk M 028-12961-006 1 22
42 JOHNSON CONTROLS
FORM 160.75-RP1
12, 13 12, 13
4
3 4
4
5 5
2 2
TO TO
EVAPORATOR EVAPORATOR
FROM FROM
CONDENSER CONDENSER
LD13821a
1 14, 15 1
P8 and P9 P8 and P9
WITH ISOLATION VALVE WITHOUT ISOLATION VALVE
Figure 22 - VARIABLE ORIFICE (3") WITH FALLING FILM
JOHNSON CONTROLS 43
FORM 160.75-RP1
VARIABLE ORIFICE (H9 WITH FALLING FILM)

Table 17 - VARIBALE ORIFICE 3" (H9 FALLING FILM)
QUANTITY/
UNIT
1 Tee Liquid 3 X 3 X 3 375-76015-001 1 23
3 Valve Ball 3" Flanged 022-09739-000 1 23
4 Flange Rd Rf 150# S/O 3.00" 023-03610-000 2 23
12 O-Ring Neo1 00.924id .116thk M 028-12961-006 1 23
14 O-Ring Neo1 00.351id .072thk M 028-12961-001 1 23
19 Gasket, Round ANSI 3-150# 028-15075-008 1 *

QUANTITY/
UNIT
1 Tee Liquid 3 X 3 X 3 375-76015-003 1 23
4 Flange Rd Rf 150# S/O 3.00" 023-03610-000 2 23
12 O-Ring Neo1 00.924id .116thk M 028-12961-006 1 23
44 JOHNSON CONTROLS
FORM 160.75-RP1
VARIABLE ORIFICE (H9 WITH FALLING FILM)

11 11
12 12
4
4
2 2
3
5 5
2 2
5 5
1 13 1
14 H9 with Isolation H9 without Isolation LD17742
JOHNSON CONTROLS 45
FORM 160.75-RP1
VARIABLE ORIFICE (K1, K2 AND K2 WITH HEAT RECOVERY)

Table 18 - VARIABLE ORIFICE 3" (K1, K2 & K2 HEAT RECOVERY)
QUANTITY/
UNIT
2 Valve, Butterfly 3" 022-10642-003 1
24
3 Valve, Ball 3" Flanged 022-09739-000 1 24
4 Gasket, ANSI 3-150# 028-15075-108 1 24
7 Plug, Hex HD 3/4 023-18280-000 1 24
12 Valve, Stop Angle 022-10047-000 1 24
13 O-ring, Neoprene .924ID .116THK 028-12961-006 2 24
14 Plug, Hex 023-18962-000 1 24
16 Valve Ball 1 Npti X 1 Npti 022-06873-000 1 24
17 Bush Pipe 1 - 11-1/2 Npte 023-04045-000 1 24
18 Connr 3/4 Ext Fla X 3/4 023-00934-000 1 24
19 Gasket Fla 3/4 Od Tube 028-09211-000 1 24

QUANTITY/
UNIT
2 Valve, Butterfly 3" 022-10642-003 1
24
7 Plug, Hex HD 3/4 023-18280-000 1 24
12 Valve, Stop Angle 022-10047-000 1 24
14 Plug, Hex 023-18962-000 1 24
16 Valve Ball 1 Npti X 1 Npti 022-06873-000 1 24
17 Bush Pipe 1 - 11-1/2 Npte 023-04045-000 1 24
18 Connr 3/4 Ext Fla X 3/4 023-00934-000 1 24
19 Gasket Fla 3/4 Od Tube 028-09211-000 1 24
46 JOHNSON CONTROLS
FORM 160.75-RP1
K1 and K2
LD13822
JOHNSON CONTROLS 47
FORM 160.75-RP1
VARIABLE ORIFICE (K1 - K3 AND K2 WITH HEAT RECOVERY)

Table 19 - VARIABLE ORIFICE 4" (K1-K3 & K2 HEAT RECOVERY)
QUANTITY/
UNIT
2 Valve, Butterfly 4" 022-10642-004 1
25
2A O-ring, Neoprene 5.10 ID 2.75 Thk 028-12961-026 2
4 Gasket, ANSI 4-150# 028-15075-110 1 25
5 Plug, Hex 023-18962-000 1 25
6 O-ring, Neoprene .644 ID .087 028-12961-004 1 25
7 Plug, Hex HD 3/4 023-18280-000 1 25
8 HCS5, .625-11 x 3 GR5 Zn 021-32010-024 8 25
9 HSC5, .625-11 x 5 GR5 Zn 021-32010-040 8 25
10 Nut, Hex .625-11 GR5 Zn 021-32010-501 16 25
12 Valve, Stop Angle 022-10047-000 1 25
14 Valve, Stop Angle 022-10054-000 1 25
16 Valve, Ball 1 Npti X 1 Npti 022-06873-000 1 25
17 Bush, Pipe 1 - 11-1/2 Npte 023-04045-000 1 25
18 Connr, 3/4 Ext Fla X 3/4 023-00934-000 1 25
19 Gasket, Fla 3/4 Od Tube 028-09211-000 1 25

QUANTITY/
UNIT
2 Valve, Butterfly 4" 022-10642-004 1
25
2A O-ring, Neoprene 5.10 Id .275 Thk 028-12961-026 2
5 Plug, Hex 023-18962-000 1 25
7 Plug, Hex HD 3/4 023-18280-000 1 25
9 HCS5, .625-11 GR5 Zn 021-32010-040 8 25
10 Nut, Hex .625-11 GR5 Zn 021-32010-501 8 25
12 Valve, Stop Angle 022-10047-000 1 25
14 Valve, Stop Angle 022-10054-000 1 25
17 Bush, Pipe 1 - 11-1/2 Npte 023-04045-000 1 25
18 Connr, 3/4 Ext Fla X 3/4 023-00934-000 1 25
48 JOHNSON CONTROLS
FORM 160.75-RP1
LD13046
K1-K3
JOHNSON CONTROLS 49
FORM 160.75-RP1
VARIABLE ORIFICE (K3 AND K4)

Table 20 - VARIABLE ORIFICE 4" (K3 & K4)
QUANTITY/
UNIT
3 Plug, Hex HD 3/4 023-18280-000 1 26
4 Valve, Butterfly SZ 4" 022-10642-004 1
26
8 Pipe, 16" Lg 4" Sch 40 075-67789-000 1 26
9 HCS5, .625-11 x 3 GR5 Zn 021-32010-024 16 26
10 Nut, Hex .625-11 x GR5 Zn 021-32010-501 24 26
11 HCS5, .625-11 x 5 GR5 Zn 021-32010-040 8 26
13 Valve, Stop Angle 022-10047-000 1 26
15 Valve, Stop Angle 022-10054-000 1 26
18 Bush, Pipe 1 - 11-1/2 Npte 023-04045-000 1 26
19 Connr, 3/4 Ext Fla X 3/4 023-00934-000 1 26

QUANTITY/
UNIT
3 Plug, Hex HD 3/4 023-18280-000 1 26
4 Valve, Butterfly, Sz 4" 022-10642-004 1
26
8 Gasket, ANSI 4-150# 028-15075-110 1 26
9 HCS5, .625-11 x GR5 Zn 021-32010-024 8 26
10 Nut, Hex .625-11 GR5 Zn 021-32010-501 16 26
11 HCS5, .625-111 x 5 GR5 Zn 021-32010-040 8 26
13 Valve, Stop Angle 022-10047-000 1 26
15 Valve, Stop Angle 022-10054-000 1 26
18 Bush, Pipe 1 - 11-1/2 Npte 023-04045-000 1 26
19 Connr, 3/4 Ext Fla X 3/4 023-00934-000 1 26
50 JOHNSON CONTROLS
FORM 160.75-RP1
LD13047
K3 and K4
JOHNSON CONTROLS 51
FORM 160.75-RP1
VARIABLE ORIFICE (K4, K7 AND K7 WITH HEAT RECOVERY)

Table 21 - VARIABLE ORIFICE 5" (K4, K7 & K7 HEAT RECOVERY)
QUANTITY/
UNIT
3 Plug, Hex HD 3/4 023-18280-000 1 27
4 Valve, Butterfly SZ 5" 022-10642-005 1
27
8 Gasket, ANSI 6-150# 028-15075-112 2 27
11 HCS5, .75-10 x 3 GR5 Zn 021-32012-024 16 27
12 Nut, Hex .750-10 x 5 GR5 Zn 032-32012-501 24 27
13 HCS5, .75-10 x 5 GR5 Zn 021-32012-040 8 27
15 Valve, Stop Angle 022-10047-000 1 27
17 Valve, Stop Angle 022-10054-000 1 *
18 O-ring, Neoprene .468ID .078THK 028-12961-003 1 *
20 Bush, Pipe 1 - 11-1/2 Npte 023-04045-000 1 27
21 Connr, 3/4 Ext Fla X 3/4 023-00934-000 1 27

QUANTITY/
UNIT
3 Plug, Hex HD 3/4 023-18280-000 1 27
4 Valve, Butterfly, Sz 5" 022-10642-005 1
27
9 Gasket, ANSI 6-150# 028-15075-112 1 27
10 HCS5, .75-10 x 3 GR5 Zn 021-32012-024 8 27
11 Nut, Hex .750-10 x GR5 Zn 032-32012-501 16 27
12 HCS5, .750-10 x 5 GR5 Zn 021-32012-040 8 27
15 Valve, Stop Angle 022-10047-000 1 27
17 Valve, Stop Angle 022-10054-000 1 27
20 Bush, Pipe 1 - 11-1/2 Npte 023-04045-000 1 27
21 Connr, 3/4 Ext Fla X 3/4 023-00934-000 1 27
52 JOHNSON CONTROLS
FORM 160.75-RP1
LD13048
K6 and K7
JOHNSON CONTROLS 53
FORM 160.75-RP1
RELIEF VALVES
Table 22 - EVAPORATOR RELIEF VALVES
EVAPORATOR WITHOUT ISOLATION VALVE
SHELL
3-WAY VALVE QUANTITY O-RING RELIEF VALVE QUANTITY O-RING FIGURE
CODE
A 022-10073-000 1 028-12961-008 022-10078-000 2 028-12961-008 28
C
D
E
F
022-10074-000 1 028-12961-017 022-10079-000 2 028-12961-017 28
G
H
I
J
K 022-10074-000 2 028-12961-017 022-10076-000 4 028-12961-017 28
L 022-10073-000 2 028-12961-008 022-10078-000 4 028-12961-008 28
M
N
P
022-10074-000 2 028-12961-017 022-10076-000 4 028-12961-017 28
Q
R
S
W 022-07892-003 1 - 022-07893-025* 2 - 28
X 022-10074-000 2 02-12961-017 022-10076-000 4 028-12961-017 28
Z 022-07892-003 1 - 022-07893-025* 2 - 28
NOTE: * Relief Valves require Pipe Bushing (023-05791-000).
EVAPORATOR WITH ISOLATION VALVE

SHELL
RELIEF VALVE QUANTITY O-RING FIGURE
CODE
A 022-10078-000 1 028-12961-008 28
C
D
E
F
022-10079-000 1 028-12961-017 28
G
H
I
J
K 022-10076-000 2 028-12961-017 28
L 022-10078-000 2 028-12961-008 28
M
N
P
022-10076-000 2 028-12961-017 28
Q
R
S
W 022-07893-025** 1 - 28
X 022-10076-000 2 028-12961-017 28
Z 022-07893-025** 1 - 28
NOTE: ** Relief Valves require Flange Relief Valve Companion (023-13837-003).
54 JOHNSON CONTROLS
FORM 160.75-RP1
RELIEF VALVES (CONT'D)

Table 23 - CONDENSER RELIEF VALVES
CONDENSER
SHELL
3-WAY VALVE QUANTITY O-RING RELIEF VALVE QUANTITY O-RING FIGURE
CODE
A
C 022-10073-000 1 028-12961-008 022-10078-000 2 028-12961-008 28
D
B*
E
F
I*
J
K 022-10074-000 1 028-12961-017 022-10079-000 2 028-12961-017 28
L
M
N
O*
P
Q
R 022-10074-000 2 028-12961-017 022-10076-000 4 028-12961-017 28
U*
S 1-5/8 1-5/8
2 4
T 022-10074-000 022-10079-000
028-12961-017 028-12961-017 28
1-5/16 1-5/16
V 1 2
022-10073-000 022-10078-000
W
022-100074-000 2 028-12961-017 022-10079-000 4 028-129-61-017 28
Y*
X 1-5/8 1-5/8
1 2
022-10074-000 022-10079-000
028-12961-017 028-12961-017 28
Z 1-5/16 1-5/16
1 2
022-10073-000 022-10078-000
NOTE: * = Heat Recovery
MISCELLANEOUS VALVES
QUANTITY/
UNIT
172 Valve, Service Cond / Evap 022-09573-000 2 *
173 Gasket, Service Valve 028-04836-000 2 *
JOHNSON CONTROLS 55
FORM 160.75-RP1
RELIEF VALVES (CONT'D)
RELIEF
VALVE
3-WAY
VALVE
RELIEF
VALVE
RELIEF
VALVE
0-RING
0-RING
0-RING
0-RING
RELIEF
VALVE
SERVICE RELIEF
VALVE VALVE
BUSHING
GASKET
EVAPORATOR
SERVICE
VALVE
RELIEF
GASKET VALVE
RELIEF
VALVE 0-RING
RELIEF
0-RING VALVE
0-RING
CONDENSER
RELIEF
0-RING VALVE
LD13049a
Figure 28 - RELIEF VALVES
56 JOHNSON CONTROLS
FORM 160.75-RP1
HOT GAS BYPASS COMPONENTS

2” WITH ISOLATION VALVE
Table 24 - 2" HOT GAS BYPASS
QUANTITY/
UNIT
1 Valve, Butterfly 2" 022-10643-002 1
29
7 HCS5, .625-11 x 4.5 GR5 Zn 021-32010-036 8 29
8 HCS5, .625-11 x 2.5 GR5 Zn 021-32010-020 4 29
9 Nut, Hex .625-11 x GR5 Zn 021-32010-501 4 29
10 Gasket, Flange 2" Valve 064-47078-000 1 29
11 Gasket, 2" Valve 064-47078-000 1 29
13 Motor, Actuator 025-38180-000 1 *
14 Kit, PRV Position Sensor 371-02012-001 1 32
2” WITHOUT ISOLATION VALVE
ITEM QUANTITY/
DESCRIPTION PART NUMBER FIGURE
NUMBER UNIT
1 Valve, Butterfly 2" 022-10643-002 1
29
7 HCS5, .625-11 x 4.5 GR5 Zn 021-32010-036 4 29
9 Nut, Hex .625-11 x GR5 Zn 021-32010-501 4 29
10 Motor, Actuator 025-38180-000 1 *
LD13050
Figure 29 - HOT GAS BYPASS (2")
JOHNSON CONTROLS 57
FORM 160.75-RP1

QUANTITY/
UNIT
1 Valve, Butterfly 3" 022-10643-003 1
30
6 Gasket, ANSI 3-150# 028-15075-008 1 30
7 HCS5, .625-11 x 4.75 GR5 Zn 021-32010-038 4 30
8 HCS5, .625-11 x 3 GR5 Zn 021-32010-024 4 30
9 Nut, Hex .625-11 GR5 Zn 021-32010-501 8 30
10 Motor, Actuator 025-38180-000 1 *
QUANTITY/
UNIT
1 Valve, Butterfly 3" 022-10643-003 1
30
7 HCS5, .625-11 x 4.75 GR5 Zn 021-32010-038 4 30
9 Nut, Hex .625-11 x GR5 Zn 021-32010-501 4 30
10 Motor, Actuator 025-38180-000 1 *
Figure 30 - HOT GAS BYPASS (3") LD13051
58 JOHNSON CONTROLS
FORM 160.75-RP1

QUANTITY/
UNIT
1 Valve, Butterfly 4" 022-10643-004 1
31
6 Gasket, ANSI 4-150# 028-15075-010 1 31
7 HCS5 .625-11 x 4.75 GR5 Zn 021-32010-038 8 31
8 HCS5 .625-11 x 3.00 GR5 Zn 021-32010-024 8 31
9 Nut, Hex .625-11 x GR5 Zn 021-32010-501 16 31
10 Motor, Actuator 025-38180-000 1 *
QUANTITY/
UNIT
1 Valve, Butterfly 4" 022-10643-004 1
31
7 HCs5, .625-11 x 4.75 GR5 Zn 021-32010-038 8 31
9 Nut, Hex .625-11 x GR5 Zn 021-32010-501 8 31
10 Motor, Actuator 025-38180-000 1 *
LD13052
Figure 31 - HOT GAS BYPASS (4")
JOHNSON CONTROLS 59
FORM 160.75-RP1
PRV POSITION SENSOR KIT (371-02012-001)

Table 27 - PRV POSITION SENSOR KIT (371-02012-001)
QUANTITY/
UNIT
1 Cover, PRV Position Sensor 071-02012-002 1 32
2 Bracket, Suppport Upper PRV 371-02012-209 1 32
3 Screw, Tapping Thread Forming 021-13757-000 2 32
4 POT, 2500 Ohms 2 Watt 025-32570-000 1 32
5 Bushing, Strain Relief Straight 025-09080-000 1 32
6 Cable PRV Sensor VSD 571-02012-005 1 32
7 Coupling, Shaft, Flexible 029-24196-000 1 32
8 Screw, Cap Hex Soc Hd #10 021-18674-000 2 32
9 Lockwasher, Hel Spg #10 032-08292-000 2 32
10 Strap, Cable T and B L4-18-9-M 025-18167-000 1 32
11 Cap, PRV Sensor 071-02012-006 1 32
12 Shaft, PRV Position Sensor 071-02012-007 1 32
13 Screw, Washer Assy. 021-18487-000 2 32
LD13053
Figure 32 - PRV POSITION SENSOR KIT
60 JOHNSON CONTROLS
FORM 160.75-RP1
THIS PAGE INTENTIONALLY LEFT BLANK.
JOHNSON CONTROLS 61
FORM 160.75-RP1
VARIABLE SPEED OIL PUMP CONTROL PANEL

NEMA 1 COMMON PARTS (371-04137-010)
Table 28 - VARIABLE SPEED OIL PUMP PANEL (NEMA 1)
QUANTITY/
UNIT
1 Box, Elec. VSOPD Panel 371-04137-311 1 33
2 Rail, Mounting Contactor 025-29167-000 .09 33
4 Switch, High Pressure Cut-out 025-37890-204 1 33
5 Clamp, Din rail 025-29189-000 2 33
6 Heatsink 071-02766-301 1 33
7 Terminal Block 025-39564-000 1 33
8 Terminal Block 025-39800-000 3 33
9 Sealing, Ring 1/2 025-09613-000 1 33
13 Marker, Terminal Block 025-33271-000 3 33
14 Compound, Heat Conductive 013-02997-000 .01 33
15 Locknut, Conduit 025-05701-000 1 33
17 Screw, Tapping #6-32Unc 021-19152-000 2 33
18 Adapter, Bulkhead 023-20859-000 1 33
19 Lockwasher, Th 1/4 021-12507-000 4 33
NEMA 1 VARIABLE PARTS (371-04137-XXX)
QUANTITY/
UNIT
Variable Speed Oil Pump Drive (200V-240V, 346V) 024-30468-001
101 1 33
Variable Speed Oil Pump Drive (380V-480V, 575V/600V) 024-30468-002
102 Bracket, Inductor Mtg. 371-02795-315 1 33
103 Contactor (1M) 024-25522-000 1 33
Fuse, Cartridge Type (575V/600V) 025-35903-000
104 3 33
Fuse, Cartridge Type (346V) 025-35906-000
105 Cover, Xmfr, VS Oil Pump Drive 371-02797-311 1 33
Transformer (T2, T3, T4) (575V/600V) 025-33233-000
106 3 33
Transformer (T2, T3, T4) (346V) 025-33232-000
107 Fuseholder, 3-Pole 025-37863-000 1 33
Main Harness (P/H/K Compressors, 200V-240V and 380V-480V) 571-04137-201
Main Harness (P/H/K Compressors, 575V/600V and 346V) 571-04137-211
108 1 33
Main Harness (Q Compressors, 200V-240V and 380V-480V) 571-04137-221
Main Harness (Q Compressors, 575V/600V and 346V) 571-04137-231
109 Screw, #10-32 021-09567-000 12 33
110 Lockwasher, Hel Spg #10 021-01137-000 12 33
111 Nut, Hex #10-32 021-08670-000 12 33
112 Screw, Tap Thd, Cutting #10-24 021-14727-000 4 33
114 Nut Washer Assy. #10-24 021-18024-000 6 33
Inductor (200V-240V) 025-37860-000
115 1 33
Inductor (380V-480V) 025-37861-000
Screw, Machine Pan Hd 1 1/4-20 x 1/2 (200V-240V, 380V-480V) 021-01853-000 8
116 33
Screw, Machine Pan Hd 1 1/4-20 x 1/2 (575V/600V, 346V) 021-01853-000 4
117 Lockwasher, Th Extnl Int 1/4 021-12507-000 4 33
62 JOHNSON CONTROLS
FORM 160.75-RP1
346V AND 575V/600V UNITS
200V-240V AND 380V-480V UNITS
LD13054
Figure 33 - VARIABLE SPEED OIL PUMP CONTROL PANEL (NEMA 1)
JOHNSON CONTROLS 63
FORM 160.75-RP1

NEMA4/12, NEMA4X COMMON PARTS (371-04156-010)
Table 29 - VARIABLE SPEED OIL PUMP PANEL (NEMA 4/12 & NEMA4X)
QUANTITY/
UNIT
5 Clamp, Din Rail 025-29189-000 2 34
6 Heatsink 071-02766-301 1 34
7 Terminal Block 025-39564-000 1 34
8 Terminal Block 025-33269-000 3 34
9 Sealing, Ring 1/2 025-09613-000 1 34
15 Locknut, Conduit 025-05701-000 1 34
19 Sealant, Silicone Rubber 013-02469-000 1 34
20 Lockwasher, Th 1/4 021-12507-000 4 34
NEMA4/12, NEMA4X VARIABLE PARTS (371-04156-XXX)

QUANTITY/
UNIT
Variable Speed Oil Pump Drive (200V-240V) 024-30468-001
101 1 34
Variable Speed Oil Pump Drive (380V-480V) 024-30468-002
103 Contactor (1M) (200V-240V, 380V-480V) 024-25522-000 1 34
Box, Elec. VSOPD Panel (NEMA 4/12) 371-04156-311
104 1 34
Box, Elec. VSOPD Panel (NEMA 4X) 371-04156-315
Adapter, Bulkhead (NEMA 4/12) 023-20859-000
105 1 34
Adapter, Bulkhead (NEMA 4X) 025-39306-000
Harness, Main (P/H/K Comressors) 571-04137-201
108 1 34
Harness, Main (Q Compressors) 571-04137-221
114 Nut/Washer Assy. #10-24 021-18024-000 6 34
Inductor (200V-240V) 025-37860-000
115 1 34
Inductor (280V-480V) 025-37861-000
116 Screw, Mach Pan HD Rec'd 1 1/4-20 x 1/2 021-01853-000 8 34
117 Lockwasher Th Extnl Int 1/4 021-12507-000 4 34
64 JOHNSON CONTROLS
FORM 160.75-RP1
LD13055
Figure 34 - VARIABLE SPEED OIL PUMP CONTROL PANEL (NEMA 4/12, NEMA4X)
JOHNSON CONTROLS 65
FORM 160.75-RP1

CE COMMON PARTS (371-04936-010)
Table 30 - VARIABLE SPEED OIL PUMP CONTROL PANEL (CE)
ITEM QUANTITY/
NUMBER UNIT
5 Clamp, Din Rail 025-29189-000 2 35
6 Heatsink 071-02766-301 1 35
7 Terminal Block 025-39564-000 1 35
9 Sealing, Ring 1/2 025-09613-000 1 35
15 Locknut, Conduit 025-05701-000 1 35
19 Sealant, Silicone Rubber 013-02469-000 1 35
20 Lockwasher, Th 1/4 021-12507-000 4 35
21 Switch Disconnect, 30A 600V 024-34015-000 1 35
22 Kit, Door Mounting, Disconnect 024-34016-000 1 35
23 Switch, Disconnect, Accessory, GND Terminal 024-34017-000 1 35
24 Strap, Grounding 525-32508-001 1 35
25 Nut, Keps #8-32 021-17664-000 2 35
CE VARIABLE PARTS (371-04936-010)

ITEM QUANTITY/
NUMBER UNIT
Variable Speed Oil Pump Drive (prior 6-2008) 024-30468-002
101 1 35
Variable Speed Oil Pump Drive (after 6-2008) 024-36133-002
103 Contactor, (1M) (380V-416V) 024-25522-000 1 35
Harness, Main (P/H/K Compressors) 571-0436-201
108 1 35
Harness, Main (Q Compressors) 571-04936-211
114 Nut/Washer Assy. #10-24 021-21038-001 6 35
115 Inductor 025-37861-000 1 35
116 Screw, Mach. Pan Hd Rec'd 1 1/4-20 x 1/2 021-01853-000 8 35
117 Lockwasher Th Extrnl Int 1/4 021-12507-000 4 35
66 JOHNSON CONTROLS
FORM 160.75-RP1
LD13056
Figure 35 - VARIABLE SPEED OIL PUMP CONTROL PANEL (CE)
JOHNSON CONTROLS 67
FORM 160.75-RP1
SYSTEM CONTROL COMPONENTS

Table 31 - SYSTEM CONTROL COMPONENTS
QUANTITY/
UNIT
Sensor, Condenser Liquid Temperature (P8, P9, H9, and K) 025-29964-000
4 1 36
Sensor, Condenser Liquid Temperature (Q3-Q7, and P7) 025-39517-000
6 O-ring, Neoprene .644 Id .087 Thk 028-12961-004 2 *
Sensor, Temp. Evaporator Refrigerant 025-34159-000
7 1 *
Sensor, Temp. Evaporator Refrigerant (Square Connector) 025-41904-000
21 Diode, Bridge 031-00210-000 1 *
22 Wiring, Resistor 575-00364-001 1 *
48 Gasket, Seal 1" OD x 7/8 028-04836-000 1 36
65 Control, Current CM-2 031-00947-000 1 36
81 Sensor, Flow 025-41573-000 2 36
91 Sensor, Temperature 50,000 Ohms DIN 025-39993-000 1 36
93 Well, Thermo 026-32328-000 4 36
Sensor, Level R-134a (Q3-Q7/P7/K1-K4) (prior 6-2013) 025-43950-006
Sensor, Level R-134a (Q3-Q7/P7/K1-K4) (after 6-2013) 025-46044-006
108
Sensor, Level R-134a (K1-K4/K7) (prior 6-2013) 025-43950-008
1 36
Sensor, Level R-134a (K1-K4/K7) (after 6-2013) 025-46044-008
108A Level Control Module (Pushbutton Style) 325-42383-001
108B Level Control Module (Potentiometer Style) 025-34146-000
109 Sensor ("X" and Larger Cond. Shell Codes) 325-40338-000
1 36
109A Module ("X" and Larger Cond. Shell Codes) 325-42383-002
Actuator, Electric (2" Valve) 025-38177-000
1
120 Actuator, Electric (3" and 4" Valve) 025-38178-000 36
Actuator, Electric (5" Valve) 025-38178-000 2
133 Valve, Ball 3/4-16Unf-2A 022-11715-000 1 36
134 Transducer, Pressure R-22/R-134 (VGD Compressor) 025-40088-000 1 36
68 JOHNSON CONTROLS
FORM 160.75-RP1
LD13066
Figure 36 - WIRING SYSTEM
JOHNSON CONTROLS 69
FORM 160.75-RP1
MOTOR MONITORING
Table 32 - MOTOR MONITORING
QUANTITY/
UNIT
1 Motor Monitoring Shielding Cable 025-43432-000 20 FT. *
2 Motor Monitoring CONN CA STR 1/2 025-43523-000 1 37
3 Motor Monitoring Circuit Board 031-02893-004 1 37
4 Motor Leak Detector 025-42937-000 2 38
5 Motor Box Conduit Outlet Box 025-42944-000 2 38
6 Accelerometer 025-42945-000 2 39
7 Accelerometer Cable 025-43349-000 1 39
8 Accelerometer Glue Mount 025-43370-000 1 39
LD15219
Figure 37 - MOTOR MONITORING ENCLOSURE ASSEMBLY
70 JOHNSON CONTROLS
FORM 160.75-RP1
LD15220
Figure 38 - MOTOR MONITORING OPTICAL COOLING COIL LEAK DETECTOR
MOTOR
REF
SHAFT 8
6
7
REF DETAIL B
6 REF
SEE 7 REF
DETAIL B
SEE DETAIL B
LD15221
Figure 39 - MOTOR MONITORING VIBRATION DETECTOR
JOHNSON CONTROLS 71
FORM 160.75-RP1
EVAPORATOR TUBES
Table 33 - 3/4" EVAPORATOR TUBES (FLOODED SHELL)
COPPER COPPER NICKEL
SHELL TUBE
STANDARD OPTIONS
CODE QUANTITY
0.025 (MT#271) 0.028 (MT#272) 0.035 (MT#273) 0.028 (MT#177) 0.035 (MT#179)
AP 106
AQ 130
AR 159
AS 194
007-10004-000 007-10005-000 007-10006-000 007-08410-000 007-08411-000
CP 209
CQ 235
CR 279
CS 336
DP 209
DQ 235
007-10014-000 007-10015-000 007-10016-000 007-08851-000 007-08852-000
DR 279
DS 336
EP 277
EQ 337
ER 397 007-10004-000 007-10005-000 007-10006-000 007-08851-000 007-08852-000
ES 468
ET 540
FQ 337
FR 397
007-10014-000 007-10015-000 007-10016-000 007-08410-000 007-08411-000
FS 468
FT 540
GQ 465
GR 525 007-10004-000 007-10005-000 007-10006-000 007-08410-000 007-08411-000
GS 594
HQ 465
HR 525 007-10014-000 007-10015-000 007-10016-000 007-08851-000 007-08852-000
HS 594
JP 498
JQ 618
007-10004-000 007-10005-000 007-10006-000 007-08410-000 007-08411-000
JR 772
JS 843
KP, KT 498
KQ, KV 618
007-10007-000 007-10008-000 007-10009-000 007-08849-000 007-08850-000
KR, KW 772
KS, KX 843
72 JOHNSON CONTROLS
FORM 160.75-RP1
EVAPORATOR TUBES (CONT'D)

TABLE 33 (CONT'D) - 3/4" EVAPORATOR TUBES (FLOODED SHELL)
Turbo-EPHII Turbo-ESP
SHELL
OPTIONS
CODE
0.025 (MT#321) 0.028 (MT#322) 0.035 (MT#323) 0.025 (MT#371) 0.028 (MT#372) 0.035 (MT#373)
AP
AQ
AR
AS
007-09995-000 007-10197-000 007-10198-000 007-10641-000 007-10642-000 007-10643-000
CP
CQ
CR
CS
DP
DQ
007-10206-000 007-10207-000 007-10208-000 007-10644-000 007-10645-000 007-10646-000
DR
DS
EP
EQ
ER 007-09995-000 007-10197-000 007-10198-000 007-10641-000 007-10642-000 007-10643-000
ES
ET
FQ
FR
007-10206-000 007-10207-000 007-10208-000 007-10644-000 007-10645-000 007-10646-000
FS
FT
GQ
GR 007-09995-000 007-10197-000 007-10198-000 007-10641-000 007-10642-000 007-10643-000
GS
HQ
HR 007-10206-000 007-10207-000 007-10208-000 007-10644-000 007-10645-000 007-10646-000
HS
JP
JQ
007-09995-000 007-10197-000 007-10198-000 007-10641-000 007-10642-000 007-10643-000
JR
JS
KP, KT
KQ, KV
007-10199-000 007-10200-000 007-10201-000 007-10647-000 007-10648-000 007-10649-000
KR, KW
KS, KX
JOHNSON CONTROLS 73
FORM 160.75-RP1

SHELL TUBE
STANDARD OPTIONS
CODE QUANTITY
0.025 (MT#271) 0.028 (MT#272) 0.035 (MT#273) 0.028 (MT#177) 0.035 (MT#179)
LQ 618
LR 772 007-10014-000 007-10015-000 007-10006-000 007-08851-000 007-08852-000
LS 843
MQ 782
MR 912 007-10007-000 007-10008-000 007-10009-000 007-08849-000 007-08850-000
MS 1046
NQ 782
NR 912 007-10014-000 007-10015-000 007-10016-000 007-08851-000 007-08852-000
NS 1046
PQ 888
PR 1009 007-10007-000 007-10008-000 007-10009-00 007-08849-000 007-08850-000
PS 1083
QQ 888
QR 1009
QS 1083 007-10014-000 007-10015-000 007-10016-000 007-08851-000 007-08852-000
QT 1161
QV 1335
RP 1000
RQ 1215
RR 1234
007-10014-000 007-10015-000 007-10016-000 007-08851-000 007-08852-000
RS 1484
RT 1493
RV 1742
SQ 1215
SS 1484 007-10017-000 007-10018-000 007-10019-000 007-09622-000 007-09623-000
SV 1742
WP 1000
WR 1234 007-10048-000 007-10049-000 007-10050-000 007-10038-000 007-10039-000
WT 1493
XQ 1537
XR 1699 007-10014-000 007-10015-000 007-10016-000 007-08851-000 007-08852-000
XS 1850
ZQ 1537
ZR 1699 007-10017-000 007-10018-000 007-10019-000 007-09622-000 007-09623-000
ZS 1850
74 JOHNSON CONTROLS
FORM 160.75-RP1

Turbo-EPHII Turbo-ESP
SHELL
OPTIONS
CODE
0.025 (MT#321) 0.028 (MT#322) 0.035 (MT#323) 0.025 (MT#371) 0.028 (MT#372) 0.035 (MT#373)
LQ
LR 007-10206-000 007-10207-000 007-10208-000 007-10644-000 007-10645-000 007-10646-000
LS
MQ
MR 007-10199-000 007-10200-000 007-10201-000 007-10647-000 007-10648-000 007-10649-000
MS
NQ
NR 007-10206-000 007-10207-000 007-10198-000 007-10644-000 007-10645-000 007-10646-000
NS
PQ
PR 007-10199-000 007-10200-000 007-10201-000 007-10647-000 007-10648-000 007-10649-000
PS
QQ
QR
QS 007-10206-000 007-10207-000 007-10198-000 007-10644-000 007-10645-000 007-10646-000
QT
QV
RP
RQ
RR
007-10206-000 007-10207-000 007-10198-000 007-10644-000 007-10645-000 007-10646-000
RS
RT
RV
SQ
SS 007-10209-000 007-10210-000 007-10211-000 007-10650-000 007-10651-000 007-10652-000
SV
WP
WR 007-10212-000 007-10213-000 007-10214-000 007-10653-000 007-10654-000 007-10655-000
WT
XQ
XR 007-10206-000 007-10207-000 007-10208-000 007-10644-000 007-10645-000 007-10646-000
XS
ZQ
ZR 007-10209-000 007-10210-000 007-10211-000 007-10650-000 007-10651-000 007-10652-000
ZS
JOHNSON CONTROLS 75
FORM 160.75-RP1

Table 34 - 1" EVAPORATOR TUBES (FLOODED SHELL)
SHELL TUBE
STANDARD OPTIONS
CODE QUANTITY
0.025 (MT#286) 0.028 (MT#287) 0.035 (MT#288) 0.025 (MT#326) 0.028 (MT#327) 0.035 (MT#328)
K2,K5 312
K3,K6 366 007-10086-000 007-10087-000 007-10088-000 007-10215-000 007-10216-000 007-10217-000
K4,K7 421
M2 339
M3 402 007-10215-000 007-10216-000 007-10217-000 007-10101-000 007-10102-000 007-10103-000
M4 499
N2 339
N3 402 007-10134-000 007-10222-000 007-10223-000 007-10108-000 007-10109-000 007-10110-000
N4 499
P2 427
P3 501 007-10215-000 007-10216-000 007-10217-000 007-10101-000 007-10102-000 007-10103-000
P4 568
Q2 427
Q3 501 007-10134-000 007-10222-000 007-10223-000 007-10108-000 007-10109-000 007-10110-000
Q4 568
R2 643
R3 655
R4 727
007-10134-000 007-10222-000 007-10223-000 007-10108-000 007-10109-000 007-10110-000
R5 779
R6 815
R7 887
S3 655
S5 779 007-10224-000 007-10225-000 007-10226-000 007-10111-000 007-10112-000 007-10113-000
S7 887
W1 537
W2 643
007-10227-000 007-10228-000 007-10229-000 007-10117-000 007-10118-000 007-10119-000
W4 727
W6 815
X2 807
X3 954 007-10134-000 007-10222-000 007-10223-000 007-10108-000 007-10109-000 007-10110-000
X4 1063
Z1 670
Z2 807
007-10224-000 007-10225-000 007-10226-000 007-10111-000 007-10112-000 007-10113
Z3 954
Z4 1063
76 JOHNSON CONTROLS
FORM 160.75-RP1

TABLE 34 (CONT'D) - 1" EVAPORATOR TUBES (FLOODED SHELL)
Turbo-ESP
SHELL
OPTIONS
CODE
0.025 (MT#376) 0.028 (MT#377) 0.035 (MT#378)
K2,K5
K3,K6 007-10656-000 007-10657-000 007-10658-000
K4,K7
M2
M3 007-10656-000 007-10657-000 007-10658-000
M4
N2
N3 007-10659-000 007-10660-000 007-10661-000
N4
P2
P3 007-10656-000 007-10657-000 007-10658-000
P4
Q2
Q3 007-10659-000 007-10660-000 007-10661-000
Q4
R2
R3
R4
007-10656-000 007-10660-000 007-10661-000
R5
R6
R7
S3
S5 007-10659-000 007-10663-000 007-10664-000
S7
W1
W2
007-10665-000 007-10666-000 007-10667-000
W4
W6
X2
X3 007-10659-000 007-10660-000 007-10661-000
X4
Z1
Z2
007-10662-000 007-10663-000 007-10664-000
Z3
Z4
JOHNSON CONTROLS 77
FORM 160.75-RP1

Table 35 - 3/4" EVAPORATOR TUBES (HYBRID FALLING FILM-FLOODED SHELL)
SHELL TUBE
STANDARD OPTIONS
CODE QUANTITY
0.025 (MT#271) 0.028 (MT#272) 0.035 (MT#273) 0.028 (MT#177) 0.035 (MT#179)
AC 223
AD 279
CC 252 007-09995-000 007-10197-000 007-10198-000 007-08410-000 007-08411-000
CD 316
CE 402
DC 252
DD 316 007-10206-000 007-10207-000 007-10208-000 007-08851-000 007-08852-000
DE 402
EC 310
ED 410 007-09995-000 007-10197-000 007-10198-000 007-08410-000 007-08411-000
EE 518
FC 310
FD 410 007-10206-000 007-10207-000 007-10208-000 007-08851-000 007-08852-000
FE 518
GC 409
GD 512 007-09995-000 007-10197-000 007-10198-000 007-08410-000 007-08411-000
GE 667
HC 409
HD 512 007-10206-000 007-10207-000 007-10208-000 007-08851-000 007-08852-000
HE 667
KC 670
007-10199-000 007-10200-000 007-10201-000 007-08849-000 007-08850-000
KD 881
IB 670
ID 740
007-10011-000 007-10012-000 007-10013-000 007-08830-000 007-08644-000
IF 822
IH 920
MB 782
MD 912 007-10011-000 007-10012-000 007-10013-000 007-08830-000 007-08644-000
MF 1063
NB 782
ND 912 007-10760-000 007-10761-000 007-10762-000 007-10758-000 007-10759-000
NF 1063
PB 888
PD 1009 007-10011-000 007-10012-000 007-10013-000 007-08830-000 007-08644-000
PF 1161
QB 888
QD 1009
007-10760-000 007-10761-000 007-10762-000 007-10758-000 007-10759-000
QF 1161
QH 1371
78 JOHNSON CONTROLS
FORM 160.75-RP1

TABLE 35 (CONT'D) - 3/4" EVAPORATOR TUBES (HYBRID FALLING FILM-FLOODED SHELL)
Turbo-EHPII Turbo-ESP
SHELL
OPTIONS
CODE
0.025 (MT#321) 0.028 (MT#322) 0.035 (MT#323) 0.025 (MT#371) 0.028 (MT#372) 0.035 (MT#373)
AC
AD
CC 007-09995-000 007-10197-000 0007-10198-000 007-10641-000 007-10642-000 007-10643-000
CD
CE
DC
DD 007-10206-000 007-10207-000 007-10208-000 007-10644-000 007-10645-000 007-10646-000
DE
EC
ED 007-09995-000 007-10197-000 007-10198-000 007-10641-000 007-10642-000 007-10643-000
EE
FC
FD 007-10206-000 007-10207-000 007-10208-000 007-10644-000 007-10645-000 007-10646-000
FE
GC
GD 007-10699-000 00-10700-000 007-10701-000 007-10711-000 007-10712-000 007-10713-000
GE
HC
HD 007-10702-000 007-10703-000 007-10704-000 007-10714-000 007-10715-000 007-10716-000
HE
KC
007-10203-000 007-10204-000 007-10205-000 007-10692-000 007-10693-000 007-10694-000
KD
IB
ID
007-10203-000 007-10204-000 007-10205-000 007-10692-000 007-10693-000 007-10694-000
IF
IH
MB
MD 007-10203-000 007-10204-000 007-10205-000 007-10692-000 007-10693-000 007-10694-000
MF
NB
ND 007-10749-000 007-10750-000 007-10751-000 007-10743-000 007-10744-000 007-10745-000
NF
PB
PD 007-10203-000 007-10204-000 007-10205-000 007-10692-000 007-10693-000 007-10694-000
PF
QB
QD
007-10749-000 007-10750-000 007-10751-000 007-10743-000 007-10744-000 007-10745-000
QF
QH
JOHNSON CONTROLS 79
FORM 160.75-RP1

Table 36 - 1" EVAPORATOR TUBES (HYBRID FALLING FILM-FLOODED SHELL)
SHELL TUBE
STANDARD OPTIONS
CODE QUANTITY
0.025 (MT#286) 0.028 (MT#287) 0.035 (MT#288) 0.025 (MT#326)
A3 112
A4 135
C3 124 007-10430-000 007-10431-000 007-10432-000 007-10430-000
C4 156
C5 203
D3 124
D4 156 007-10134-000 007-10222-000 007-10223-000 007-10134-000
D5 203
E3 164
E4 205 007-10430-000 007-10431-000 007-10432-000 007-10430-000
E5 253
F3 164
F4 205 007-10134-000 007-10222-000 007-10223-000 007-10134-000
F5 253
G3 211
G4 264 007-10430-000 007-10431-000 007-10432-000 00710705-000
G5 328
H3 211
H4 264 007-10134-000 007-10222-000 007-10223-000 007-10708-000
H5 328
K8 256
K9 342 007-10215-000 007-10216-000 007-10217-000 007-10219-000
K0 448
I2 256
I4 321
007-10090-000 007-10091-000 007-10092-000 007-10219-000
I6 386
I8 474
M5 339
M7 402
007-10090-000 007-10091-000 007-10092-000 007-10219-000
M8 499
M9 566
N5 339
N7 402
007-10763-000 007-10764-000 007-10065-000 007-10752-000
N8 499
N9 566
P5 427
P7 501 007-10090-000 007-10091-000 007-10092-000 007-10219-000
P8 600
Q5 427
Q7 501
007-10763-000 007-10764-000 007-10765-000 007-10752-000
Q8 600
Q9 719
80 JOHNSON CONTROLS
FORM 160.75-RP1

TABLE 36 (CONT'D) - 1" EVAPORATOR TUBES (HYBRID FALLING FILM-FLOODED SHELL)
COPPER NICKEL
SHELL
OPTIONS
CODE
0.028 (MT#327) 0.035 (MT#328) 0.025 (MT#376) 0.028 (MT#377) 0.035 (MT#378)
A3
A4
C3 007-10431-000 007-10432-000 007-10668-000 007-10669-000 007-10670-000
C4
C5
D3
D4 007-10222-000 007-10223-000 007-10659-000 007-10660-000 007-10661-000
D5
E3
E4 007-10431-000 007-10432-000 007-10668-000 007-10669-000 007-10670-000
E5
F3
F4 007-10222-000 007-10223-000 007-10659-000 007-10660-000 007-10661-000
F5
G3
G4 007-10706-000 007-10707-000 007-10717-000 007-10718-000 007-10719-000
G5
H3
H4 007-10709-000 007-10710-000 007-10720-000 007-10721-000 007-10722-000
H5
K8
K9 007-10220-000 007-10221-000 007-10695-000 007-10696-000 007-10697-000
K0
I2
I4
007-10220-000 007-10221-000 007-10695-000 007-10696-000 007-10697-000
I6
I8
M5
M7
007-10220-000 007-10221-000 007-10695-000 007-10696-000 007-10697-000
M8
M9
N5
N7
007-10753-000 007-10754-000 007-10746-000 007-10747-000 007-10748-000
N8
N9
P5
P7 007-10220-000 007-10221-000 007-10695-000 007-10696-000 007-10697-000
P8
Q5
Q7
007-10753-000 007-10754-000 007-10746-000 007-10747-000 007-10748-000
Q8
Q9
JOHNSON CONTROLS 81
FORM 160.75-RP1
CONDENSER TUBES
Table 37 - 3/4" CONDENSER TUBES
TUBE COPPER
SHELL QUANTITY STANDARD OPTIONS
CODE CONDENSER/
0.025 (MT260#) 0.028 (MT#261) 0.035 (MT#262)
SUB-COOLER
AP 136/16
AQ 178/16
007-09289-000 007-09282-000 007-09283-000
AR 200/16
AS 228/16
CP 223/24
CQ 260/24
007-09289-000 007-09282-000 007-09823-000
CR 331/24
CS 419/24
DP 223/24
DQ 260/24
007-09265-000 007-09266-000 007-09627-000
DR 331/24
DS 419/24
EP 323/32
EQ 394/32
ER 470/32
ES 523/32
007-09289-000 007-09282-000 007-09283-000
ET 585/32
EV 460/42
EW 513/42
EX 575/42
FQ 394/32
FR 470/32
FS 523/32
FT 585/32 007-09265-000 007-09266-000 007-09267-000

FV 460/42
FW 513/42
FX 575/42
JP 451/51
JQ 549/51
007-09289-000 007-09282-000 007-09283-000
JR 735/51
JS 823/51
KP 451/51
KQ 549/51
007-09262-000 007-09263-000 007-09264-000
KR 735/51
KS 823/51
82 JOHNSON CONTROLS
FORM 160.75-RP1
CONDENSER TUBES (CONT'D)

TABLE 37 (CONT'D) - 3/4" CONDENSER TUBES
COPPER NICKEL COPPER (SMOOTH BORE)
SHELL OPTIONS
CODE
0.028 (MT#201) 0.035 (MT#203) 0.028 (MT#225) 0.035 (MT#226)
AP
AQ
007-08412-000 007-07935-000 007-09200-000 007-08518-000
AR
AS
CP
CQ
007-08412-000 007-07935-000 007-09200-000 007-08518-000
CR
CS
DP
DQ
007-09857-000 007-09858-000 007-08857-000 007-08858-000
DR
DS
EP
EQ
ER
ES
007-08412-000 007-07935-000 007-09200-000 007-08518-000
ET
EV
EW
EX
FQ
FR
FS
FT 007-09857-000 007-09858-000 007-08857-000 007-08858-000

FV
FW
FX
JP
JQ
007-08412-000 007-07935-000 007-09200-000 007-08518-000
JR
JS
KP
KQ
007-09859-000 007-09860-000 007-08650-000 007-08641-000
KR
KS
JOHNSON CONTROLS 83
FORM 160.75-RP1

TUBE COPPER
SHELL QUANTITY
STANDARD OPTIONS
CODE CONDENSER/
SUB-COOLER 0.025 (MT260#) 0.028 (MT#261) 0.035 (MT#262)
LQ 549/51
LR 735/51 007-09265-000 007-09266-000 007-09267-000

LS 823/51
MP (H9) 611/84
MQ (H9) 731/84
007-09262-000 007-09263-000 007-09264-000
MR (H9) 851/84
MS (H9) 953/84
MP (K1/K2) 611/84
MQ (K1/K2) 731/84
007-09262-000 007-09263-000 007-09264-000
MR (K1/K2) 851/84
MS (K1/K2) 953/84
NP 611/84
NQ 731/84
007-09265-000 007-09266-000 007-09267
NR 851/84
NS 953/84
PQ 1061/100
PR 1199/100 007-09262-000 007-09263-000 007-09264-000

PS 1341/100
QQ 1061/100
QR 1199/100 007-09265-000 007-09266-000 007-09267-000

QS 1341/100
RQ 1436/120
RR 1589/120 007-09265-000 007-09266-000 007-09267-000

RS 1704/120
SQ 1436/120
SR 1589/120 007-09608-000 007-09626-000 007-09627-000

SS 1704/120
TP 1567/144
TQ 1750/144
007-09265-000 007-09266-000 007-09267-000
TR 1941/144
TS 2053/144
VP 1567/144
VQ 1750/144
007-09608-000 007-09626-000 007-09627-000
VR 1941/144
VS 2053/144
84 JOHNSON CONTROLS
FORM 160.75-RP1

COPPER NICKEL COPPER (SMOOTH BORE)
SHELL
OPTIONS
CODE
0.028 (MT#201) 0.035 (MT#203) 0.028 (MT#225) 0.035 (MT#226)
LQ
LR 007-09857-000 007-09858-000 007-08857-000 007-08858-000

LS
MP (H9)
MQ (H9)
007-09859-000 007-09860-000 007-08650-000 007-08641-000
MR (H9)
MS (H9)
MP (K1/K2)
MQ (K1/K2)
007-09859-000 007-09860-000 007-08650-000 007-08641-000
MR (K1/K2)
MS (K1/K2)
NP
NQ
007-09857-000 007-09858-000 007-08857-000 007-08858-000
NR
NS
PQ
PR 007-09859-000 007-09860-000 007-08650-000 007-08641-000

PS
QQ
QR 007-09857-000 007-09858-000 007-08857-000 007-08858-000

QS
RQ
RR 007-09857-000 007-09858-000 007-08857-000 007-08858-000

RS
SQ
SR 007-09861-000 007-09862-000 007-09633-000 007-09634-000

SS
TP
TQ
007-09861-000 007-09862-000 007-09633-000 007-09634-000
TR
TS
VP
VQ
007-09861-000 007-09862-000 007-09633-00 007-09634-000
VR
VS
JOHNSON CONTROLS 85
FORM 160.75-RP1

TUBE COPPER
SHELL QUANTITY
STANDARD OPTIONS
CODE CONDENSER/
SUB-COOLER 0.025 (MT260#) 0.028 (MT#261) 0.035 (MT#262)
WQ 1522/180
WR 1688/180 007-10051-000 007-10052-000 007-10053-000

WS 1854/180
XQ 1799/180
XR 2029/180 007-09265-000 007-09266-000 007-09267-000

XS 2325/180
ZQ 1799/180
ZR 2029/180 007-09608-000 007-09626-000 007-09627-000

ZS 2325/180
Table 38 - 3/4" HEAT RECOVERY CONDENSER TUBES

TUBE COPPER
CODE Condenser/
0.025 (MT#) 0.028 (MT#) 0.035 (MT#)
Sub-Cooler
BW* 176/NA
BX* 273/NA
BW**
395/60
BX** 007-09289-000 007-09282-000 007-09283-000
IW* 242/NA
IX* 426/NA
IW**
601/72
IX**
OW* 298/NA
OX* 629/NA
007-09262-000 007-09263-000 007-09264-000
OW**
871/121
OX**
UW* 339/NA
UX* 663/NA
007-09262-000 007-09263-000 007-09264-000
UW**
875/169
UX**
YW* 823/NA
YX* 1559/NA
007-09608-000 007-09626-000 007-09627-000
YW**
2802/361
YX**
NOTE:
* Heating Bundle Tubes
** Main Tower Bundle Tubes / Sub-Cooler Tubes
86 JOHNSON CONTROLS
FORM 160.75-RP1

COPPER
TUBE
SHELL
QUANTITY CONDENSER/ STANDARD OPTIONS
CODE
SUB-COOLER
0.025 (MT260#) 0.028 (MT#261) 0.035 (MT#262)
WQ
WR 007-10040-000 007-10041-000 007-10042-000 007-10043-000

WS
XQ
XR 007-09857-000 007-09858-000 007-08857-000 007-08858-000

XS
ZQ
ZR 007-09857-000 007-09858-000 007-08857-000 007-08858-000

ZS
TABLE 38 (CONT'D) - 3/4" HEAT RECOVERY CONDENSER TUBES

COPPER NICKEL COPPER (Smooth Bore)
SHELL OPTIONS
CODE
0.028 (MT#) 0.035 (MT#) 0.028 (MT#) 0.035 (MT#)
BW*
BX*
BW**
BX** 007-08412-000 007-07935-000 007-09200-000 007-08518-000

IW*
IX*
IW**
IX**
OW*
OX*
007-09859-000 007-09860-000 007-08650-000 007-08641-000
OW**
OX**
UW*
UX*
007-09859-000 007-09860-000 007-08650-000 007-08641-000
UW**
UX**
YW*
YX*
007-09861-000 007-09862-000 007-09633-000 007-09634-000
YW**
YX**
JOHNSON CONTROLS 87
FORM 160.75-RP1

Table 39 - 1" CONDENSER TUBES
TUBE QUANTITY COPPER COPPER NICKEL
SHELL
CONDENSER/ STANDARD OPTIONS
CODE
SUB-COOLER 0.025 (MT#266/260) 0.028 (MT#267/261) 0.035 (MT#268/262) 0.028 (MT#317/261)
E3 207/42 007-10442-000/ 007-10443-000/ 007-10444-000/ 007-10449-000/
E4 259/42 007-09289-000 007-09282-000 007-09283-000 007-09282-000
F3 207/42 007-10025-000/ 007-10063-000/ 007-10064-000/ 007-10123-000/
F4 259/42 007-09265-000 007-09266-000 007-09267-000 007-09266-000
K2 235/51
007-10054-000/ 007-10055-000/ 007-10056-000/ 007-10120-000/
K3 285/51
007-09262-000 007-09263-000 007-09264-000 007-09263-000
K4 391/51
M2 301/84
007-10054-000/ 007-10055-000/ 007-10056-000/ 007-10120-000/
M3 383/84
007-09262-000 007-09263-000 007-09264-000 007-09263-000
M4 481/84
N2 301/84
007-10025-000/ 007-10063-000/ 007-10064-000/ 007-10123-000/
N3 383/84
007-09265-000 007-09266-000 007-09267-000 007-09266-000
N4 481/84
P2 470/100
007-10054-000/ 007-10055-000/ 007-10056-000/ 007-10120-000/
P3 581/100
007-09262-000 007-09263-000 007-09264-000 007-09263-000
P4 717/100
Q2 470/100
007-10025-000/ 007-10063-000/ 007-10064-000/ 007-10123-000/
Q3 581/100
007-09265-000 007-09266-000 007-09267-000 007-09266-000
Q4 717/100
R2 621/120
007-10025-000/ 007-10063-000/ 007-10064-000/ 007-10123-000/
R3 745/120
007-09265-000 007-09266-000 007-09267-000 007-09266-000
R4 893/120
S2 621/120
007-10065-000/ 007-1066-000/ 007-10067-000/ 007-10037-000/
S3 745/120
007-09608-000 007-09626-000 007-09627-000 007-09626-000
S4 893/120
T2 670/144
T3 848/144 007-10025-000/ 007-10063-000/ 007-10064-000/ 007-10123-000/
T4 943/144 007-09265-000 007-09266-000 007-09267-000 007-09266-000
T5 1071/144
V2 670/144
V3 848/144 007-10065-000/ 007-10066-000/ 007-10067-000/ 007-10037-000/
V4 943/144 007-09608-000 007-09626-000 007-09627-000 007-09626-000
V5 1071/144
W1 594/180
W2 757/180 007-10068-000/ 007-10069-000/ 007-10070-000/ 007-10124-000/
W3 899/180 007-10051-000 007-1052-0002 007-10053-000 007-10052-000
W4 1003/180
X2 710/180
007-10025-000/ 007-10063-000/ 007-10064-000/ 007-10123-000/
X3 955/180
007-09265-000 007-09626-000 007-09267-000 007-09266-000
X4 1215/180
Z1 576/180
Z2 710/180 007-10065-000/ 007-10066-000/ 007-10067-000/ 007-10037-000/
Z3 955/180 007-09608-000 007-09626-000 007-09627-000 007-09626-000
Z4 1215/180
88 JOHNSON CONTROLS
FORM 160.75-RP1

Table 40 - 1" HEAT RECOVERY CONDENSER TUBES
TUBE COPPER COPPER NICKEL
CODE CONDENSER/
SUB-COOLER 0.025 (MT#266/260) 0.028 (MT#267/261) 0.035 (MT#268/262) 0.028 (MT#317/261)
O8* 007-10054-000/ 007-10055-000/ 007-10056-000/ 007-10120-000/

431/121
007-09262-000 007-09263-000 007-09264-000 007-09263-000
O9*
O8** 181/NA 007-10054-000/ 007-10055-000/ 007-10056-000/ 007-10120-000/

007-09262-000 007-09263-000 007-09264-000 007-09263-000
O9** 289/NA
U8* 007-10055-000/ 007-10056-000/

007-10054-000/ 007-10120-000/
463/169
007-09262-000 007-09263-000 007-09264-000 007-09263-000
U9*
U8** 190/NA 007-10054-000/ 007-10055-000/ 007-10056-000/

007-10120-000
U9** 305/NA 007-09262-000 007-09263-000 007-09264-000
Y8* 007-10065-000/ 007-10066-000/ 007-10067-000/ 007-10037-000/

1101/361
007-09608-000 007-09626-000 007-09627-000 007-09626-000
Y9*
Y8** 522/NA 007-10065-000/ 007-10066-000/ 007-10067-000/

007-10037-000
Y9** 846/NA 007-09608-000 007-09626-000 007-09627-000
NOTE:
* Heating Bundle Tubes
** Main Tower Bundle Tubes / Sub-Cooler Tubes
JOHNSON CONTROLS 89
FORM 160.75-RP1
WATERBOX GASKETS
Table 41 - CONDENSER COMPACT WATERBOXES 150 PSI
1 PASS 2 PASS 3 PASS
SHELL
FEET FEET FEET
CODE GASKET P/N GASKET P/N GASKET P/N
REQUIRED REQUIRED REQUIRED
AP-AS 028-09951-000 11.5" 028-09951-000 13.5' 028-09951-000 15'
CP-CS
028-09951-000 13.5' 028-09951-000 15.5' 028-09951-000 17.5'
DP-DS
EP-EX
028-09951-000 15.5' 028-09951-000 17.9' 028-09951-000 20.3'
FQ-FX
JP-JS
KP-KS 028-09951-000 17.6' 028-09951-000 20.4' 028-09951-000 23'
LQ-LS
K2-K4
MP-MS
M2-M4 028-09951-000 21' 028-09951-000 24' 028-09951-000 27'
NP-NS
N2-N4
PQ-PS
P2-P4
028-09951-000 24' 028-09951-000 28' 028-09951-000 32'
QQ-QS
Q2-Q4
NOTE: When ordering Gasket Material specify length required by replacing the -000 with either -025 for 25', -050 for 50', or -100 for 100'.
1-PASS 2-PASS 3-PASS

LD13068
Figure 40 - CONDENSER 150 LB. WATERBOX GASKET
90 JOHNSON CONTROLS
FORM 160.75-RP1
WATERBOX GASKETS (CONT'D)

TABLE 41 (CONT'D) - CONDENSER COMPACT WATERBOXES 150 PSI
SHELL
FEET FEET FEET
RQ-RS
R2-R4 028-09951-000 4' 028-09951-000 7.5'
028-03242-000 26.4'
SQ-SS 028-03242-000 26.4' 028-03242-000 26.4'
S2-S4
TP-TS
T2-T5
VP-VS 028-09951-000 4.4' 028-09951-000 8.6'
028-03242-000 28'
V2-V5 028-03242-000 28' 028-03242-000 28'
WQ-WS
W1-W4
XQ-XS
X2-X3 028-09951-000 4.7' 028-09951-000 9.2'
028-03242-000 30'
ZQ-ZS 028-03242-000 30' 028-03242-000 30'
Z1-Z4

LD13148
JOHNSON CONTROLS 91
FORM 160.75-RP1

Table 42 - CONDENSER COMPACT WATERBOXES 150 PSI (PRIOR JULY 2010)
SHELL
FEET FEET FEET
028-09951-000 1.8' 028-09951-000 1.8'
AP-AS 028-03242-000 11.4'
028-03242-000 11.4' 028-03242-000 11.4'
CP-CS 028-09951-000 2.1' 028-09951-000 4.1'
028-03242-000 13.5'
DP-DS 028-03242-000 13.5' 028-03242-000 13.5'
EP-EX 028-09951-000 2.5' 028-09951-000 4.8'
028-03242-000 15.8'
FQ-FX 028-03242-000 15.8' 028-03242-000 15.8'
JP-JS
028-09951-000 2.8' 028-09951-000 5.4'
KP-KS 028-03242-000 17.8'
028-03242-000 17.8' 028-03242-000 17.8'
LQ-LS
MP-MS
M2-M4 028-09951-000 4' 028-09951-000 7'
028-03242-000 21.5'
NP-NS 028-03242-000 21.5' 028-03242-000 21.5'
N2-N4
PQ-PS
P2-P4 028-09951-000 4' 028-09951-000 8'
028-03242-000 24'
QQ-QS 028-03242-000 24' 028-03242-000 24'
Q2-Q4
LD13070
92 JOHNSON CONTROLS
FORM 160.75-RP1

TABLE 42 (CONT'D) - CONDENSER COMPACT WATERBOXES 150 PSI (PRIOR JULY 2010)
SHELL
FEET FEET FEET
RQ-RS
R2-R4 028-09951-000 4' 028-09951-000 7.9'
028-03242-000 25.8'
SQ-SS 028-03242-000 25.8' 028-03242-000 25.8'
S2-S4
TP-TS
T2-T5
VP-VS 028-09951-000 4.4' 028-09951-000 8.5'
028-03242-000 28.1'
V2-V5 028-03242-000 28.1' 028-03242-000 28.1'
WQ-WS
W1-W4
ZQ-ZS 028-09951-000 5.1' 028-09951-000 5.1'
028-03242-000 30'
Z1-Z4 028-03242-000 30' 028-03242-000 30'

LD13070
JOHNSON CONTROLS 93
FORM 160.75-RP1

Table 43 - EVAPORATOR WITH STANDARD COMPACT WATERBOXES 150 PSI
SHELL
FEET FEET FEET
AP-AS 028-09951-000 13.5' 028-09951-000 15.5' 028-09951-000 17.5'
CP-CS
028-09951-000 15.6' 028-09951-000 18.1' 028-09951-000 20.1'
DP-DS
EP-ET
028-09951-000 17.6' 028-09951-000 20.6' 028-09951-000 22.8'
FQ-FS
GQ-GS
028-09951-000 20.6' 028-09951-000 24.4' 028-09951-000 27.1'
HQ-HS
JP-JS
KP-KX 028-09951-000 23.3' 028-09951-000 31' 028-09951-000 30'
LQ-LS
K2-K7 - - - - 028-09951-000 30'
MQ-MS
M2-M4 028-09951-000 5.5' 028-09951-000 5.5'
028-03242-000 27'
NQ-NS 028-03242-000 27' 028-03242-000 27'
N2-N4
PQ-PS
P2-P4 028-09951-000 5.5' 028-09951-000 5.5'
028-03242-000 27'
QQ-QS 028-03242-000 27' 028-03242-000 27'
Q2-Q4
LD13151

Figure 44 - EVAPORATOR 150 LB. WATERBOX GASKET
94 JOHNSON CONTROLS
FORM 160.75-RP1

TABLE 43 (CONT'D) - EVAPORATOR WITH STANDARD COMPACT WATERBOXES 150 PSI
SHELL
FEET FEET FEET
028-09951-000 6' 028-09951-000 8.5'
QT-QV 028-03242-000 26'
028-03242-000 26' 028-03242-000 26'
RQ-RV
R2-R7
SQ-SV 028-09951-000 5.5' 028-09951-000 5.5'
028-03242-000 15.9'
S3-S7 028-03242-000 15.9' 028-03242-000 15.9'
WP-WT
W1-W6
XQ-XS
X2-X4 028-09951-000 5.5' 028-09951-000 5.5'
028-03242-000 15.9'
ZQ-ZS 028-03242-000 15.9' 028-03242-000 15.9'
Z1-Z4
LD13070
JOHNSON CONTROLS 95
FORM 160.75-RP1

Table 44 - EVAPORATOR WITH STANDARD COMPACT WATERBOXES 300 PSI
SHELL
FEET FEET FEET
028-09951-000 2.2' 028-09951-000 3.9'
AP-AS 028-03242-000 13.7'
028-03242-000 13.7' 028-03242-000 13.7'
CP-CS 028-09951-000 3' 028-09951-000 5.8'
028-03242-000 17.9'
DP-DS 028-03242-000 17.9' 028-03242-000 17.9'
EP-ET 028-09951-000 3.7' 028-09951-000 6.5'
028-03242-000 20.8'
FQ-FT 028-03242-000 20.8' 028-03242-000 20.8'
GQ-GS 028-09951-000 13.5' 028-09951-000 6.7'
028-03242-000 23.8'
HQ-HS 028-03242-000 23.8' 028-03242-000 23.8'
JP-JS
028-09951-000 4.5' 028-09951-000 8'
KP-KX 028-03242-000 26'
028-03242-000 26' 028-03242-000 26'
LQ-LS
028-09951-000 6.7'
K2-K7 - - - -
028-03242-000 23.8'
MQ-MS
M2-M4 028-09951-000 5' 028-09951-000 8'
028-03242-000 28'
NQ-NS 028-03242-000 28' 028-03242-000 28'
N2-N4
PQ-PS
P2-P4 028-09951-000 5.5' 028-09951-000 5.5'
028-03242-000 32.5'
QQ-QV 028-03242-000 32.5' 028-03242-000 32.5'
Q2-Q4

LD13149
96 JOHNSON CONTROLS
FORM 160.75-RP1

TABLE 44 (CONT'D) - EVAPORATOR WITH STANDARD COMPACT WATERBOXES 300 PSI
SHELL
FEET FEET FEET
RQ-RV
R2-R7
SQ-SV 028-09951-000 5.5' 028-09951-000 5.5'
028-03242-000 32.5'
S3-S7 028-03242-000 32.5' 028-03242-000 32.5'
WP-WT
W1-W6
XQ-XS
X2-X4 028-09951-000 5.5' 028-09951-000 10'
028-03242-000 32.5'
ZQ-ZS 028-03242-000 32.5' 028-03242-000 32.5'
Z1-Z4

LD13150
JOHNSON CONTROLS 97
FORM 160.75-RP1

Table 45 - CONDENSER WITH MARINE WATERBOXES 150 PSI
SHELL
FEET FEET FEET
AP-AS 028-09951-000 22.7' 028-09951-000 20.7' 028-09951-000 20.7'
CP-CS
02809951-000 27.2' 028-09951-000 27.2' 028-09951-000 35.4'
DP-DS
EP-ET
028-09951-000 31' 028-09951-000 28.2' 028-09951-000 40.6'
FP-FS
JP-JS
KP-KS
028-09951-000 35.2' 028-09951-000 32' 028-09951-000 41'
K2-K4
LQ-LS
MP-MS
M2-M4 028-09951-000 17' 028-09951-000 13'
028-03242-000 42'
NP-NS 028-03242-000 21' 028-03242-000 42'
N2-N4
MB-MH 028-09951-001 17' 028-09951-001 13'
- -
NB-NH 028-03242-000 31.5' 028-03242-000 42'
PQ-PS
P2-P4 028-09951-000 8' 028-09951-000 15'
028-03242-000 47'
QQ-QS 028-03242-000 47' 028-03242-000 47'
Q2-Q4
Figure 48 - CONDENSER 150 LB. MARINE WATERBOX GASKET LD13153
98 JOHNSON CONTROLS
FORM 160.75-RP1

TABLE 45 (CONT'D) - CONDENSER WITH MARINE WATERBOXES 150 PSI
SHELL
FEET FEET FEET
RQ-RS
R2-R4 028-09951-000 8' 028-09951-000 8'
028-03242-000 52.8'
SQ-SS 028-03242-000 39.6' 028-03242-000 39.6'
S2-S4
TP-TS
T2-T5
VP-VS 028-09951-000 8.7' 028-09951-000 8.7'
028-03242-000 55.7'
V2-V5 028-03242-000 41.8' 028-03242-000 41.5'
WQ-WS
W1-W4
XQ-XS 028-09951-000 24.5' 028-09951-000 18.5'
028-03242-000 60'
X1-X4 028-03242-000 30.5' 028-03242-000 60'
ZQ-ZS 028-09951-000 9.4' 028-09951-000 18.5'
028-03242-000 55.3'
Z1-Z4 028-03242-000 41.5' 028-03242-000 55.3'
LD13154
Figure 49 - CONDENSER 150 LB. MARINE WATERBOX GASKET
JOHNSON CONTROLS 99
FORM 160.75-RP1

Table 46 - CONDENSER WITH MARINE WATERBOXES 300 PSI
SHELL
FEET FEET FEET
028-09951-000 3.6' 028-09951-000 7'
AP-AS 028-03242-000 23.2'
028-03242-000 17.4' 028-03242-000 23.2'
CP-CS 028-09951-000 2.1' 028-09951-000 4.1'
028-03242-000 27.4'
DP-DS 028-03242-000 20.7' 028-03242-000 27.4'
EP-ET 028-09951-000 4.9' 028-09951-000 9.5'
028-03242-000 31.6'
FQ-FT 028-03242-000 23.6' 028-03242-000 32'
EV-E4 028-09951-000 4.9' 028-09951-000 9.5'
- -
FV-F4 028-03242-000 23.6' 028-03242-000 32'
JP-JS
KP-KS 028-09951-000 2.7' 028-09951-000 5.4'
028-03242-000 35.6'
K2-K4 028-03242-000 26.7' 028-03242-000 35.6'
LQ-LS
MP-MS
M2-M4 028-09951-000 6.5' 028-09951-000 13'
028-03242-000 42.75'
NP-NS 028-03242-000 32' 028-03242-000 43'
N2-N4
PQ-PS
P2-P4 028-09951-000 8' 028-09951-000 15'
028-03242-000 47'
QQ-QV 028-03242-000 47' 028-03242-000 47'
Q2-Q4
1-PASS 2-PASS 3-PASS LD13153
100 JOHNSON CONTROLS

FORM 160.75-RP1

TABLE 46 (CONT'D) - CONDENSER WITH MARINE WATERBOXES 300 PSI
SHELL
FEET FEET FEET
RQ-RS
R2-R4 028-09951-000 8' 028-09951-000 16'
028-03242-000 51.5'
SQ-SS 028-03242-000 39' 028-03242-000 51.5'
S2-S4
TP-TS
T2-T5
VP-VS 028-09951-000 9.4' 028-09951-000 18.2'
028-03242-000 56'
V2-V5 028-03242-000 42' 028-03242-000 60.1'
WQ-WS
W1-W4
ZQ-ZS 028-09951-000 9.4' 028-09951-000 18.2'
028-03242-000 60.1'
Z1-Z4 028-03242-000 45.1' 028-03242-000 60.1'
LD13154
JOHNSON CONTROLS 101

FORM 160.75-RP1

Table 47 - EVAPORATOR WITH MARINE WATERBOXES 150 PSI
SHELL
FEET FEET FEET
AP-AS 028-09951-000 27' 028-09951-000 24.8' 028-09951-000 35.8'
CP-CS
028-09951-000 31.1' 028-09951-000 27.6' 028-09951-000 39'
DP-DS
EP-ET
028-09951-000 35.2' 028-09951-000 32.2' 028-09951-000 47'
FQ-FT
GQ-GS 028-09951-000 7.1' 028-09951-000 12.8'
028-03242-000 41.8'
HQ-HS 028-03242-000 31.4' 028-03242-000 41.8'
JP-JS
KP-KX 028-09951-000 19' 028-09951-000 27'
028-03242-000 47'
K2-K7 028-03242-000 24' 028-03242-000 47'
LQ-LS
MQ-MS
M2-M4 028-09951-000 8' 028-09951-000 15'
028-03242-000 52'
NQ-NS 028-03242-000 39' 028-03242-000 52'
N2-N4
PQ-PS
P2-P4 028-09951-000 18' 028-09951-000 18'
028-03242-000 56'
QQ-QV 028-03242-000 56' 02803242-000 56'
Q2-Q4

LD13157
Figure 52 - EVAPORATOR 150 LB. MARINE WATERBOX GASKET

FORM 160.75-RP1

TABLE 47 (CONT'D) - EVAPORATOR WITH MARINE WATERBOXES 150 PSI (CONT'D)
SHELL
FEET FEET FEET
RQ-RV
R2-R7
SQ-SV 028-09951-000 18' 028-09951-000 24'
028-03242-000 56'
S3-S7 028-03242-000 56' 028-03242-000 56'
WP-WT
W1-W6
XQ-XS
X2-X4 028-09951-000 11.2' 028-09951-000 19.4'
028-03242-000 66.3'
ZQ-ZS 028-03242-000 49.8' 028-03242-000 66.3'
Z1-Z4
LD13158

FORM 160.75-RP1

Table 48 - EVAPORATOR WITH MARINE WATERBOXES 300 PSI
SHELL
FEET FEET FEET
028-09951-000 4.4' 028-09951-000 7.8'
AP-AS 028-03242-000 56'
028-03242-000 22' 028-03242-000 29.2'
CP-CS 028-09951-000 5.1' 028-09951-000 8.9'
028-03242-000 31.6'
DP-DS 028-03242-000 23.6' 028-03242-000 32'
EP-ET 028-09951-000 3.4' 028-09951-000 11.6'
028-03242-000 35.8'
FQ-FT 028-03242-000 26.4' 028-03242-000 35.8'
GQ-GS 028-09951-000 7.4' 028-09951-000 12'
028-03242-000 42.7'
HQ-HS 028-03242-000 32.1' 028-03242-000 42.7'
JP-JS
KP-KX 028-09951-000 7.6' 028-09951-000 13.4'
028-03242-000 47.6'
K2-K7 028-03242-000 35.7' 028-03242-000 47.6'
LQ-LS
MQ-MS
M2-M4 028-09951-000 8.5' 028-09951-000 15'
028-03242-000 52'
NQ-NS 028-03242-000 39' 028-03242-000 52'
N2-N4
PQ-PS
P2-P4 028-09951-000 9' 028-09951-000 16'
028-03242-000 56'
QQ-QV 028-03242-000 42' 028-03242-000 52'
Q2-Q4

LD13159

FORM 160.75-RP1

TABLE 48 (CONT'D) - EVAPORATOR WITH MARINE WATERBOXES 300 PSI (CONT'D)
SHELL
FEET FEET FEET
RQ-RV
R2-R7
SQ-SV 028-09951-000 9' 028-09951-000 16'
028-03242-000 56'
S3-S7 028-03242-000 42' 028-03242-000 52'
WP-WT
W1-W6
XQ-XS
X2-X4 028-09951-000 11'
028-03242-000 65' 028-09951-000 65'
ZQ-ZS 028-03242-000 48.7'
Z1-Z4
LD13160

FORM 160.75-RP1

Table 49 - CONDENSER WITH HEAT RECOVERY COMPACT WATERBOXES 150 PSI
SHELL
FEET FEET FEET
028-09951-000 3.5' 028-09951-000 6'
BW, BX* 028-03242-000 18.5'
028-03242-000 18.5' 028-03242-000 18.5'
028-09951-000 3.5' 028-09951-000 6'
BW, BX** 028-03242-000 17.5'
028-03242-000 17.5' 028-03242-000 17.5'
028-09951-000 4' 028-09951-000 7'
IW, IX* 028-03242-000 21'
028-03242-000 21' 028-03242-000 21'
028-09951-000 4' 028-09951-000 7'
IW, IX** 028-03242-000 19.5'
028-03242-000 19.5' 028-03242-000 19.5'
OW, OX 028-09951-000 4.5' 028-09951-000 8'
028-03242-000 24.5'
O8, O9* 028-03242-000 24.5' 028-03242-000 24.5'
OW, OX 028-09951-000 4.5' 028-09951-000 8'
028-03242-000 22.5'
O8, O9** 028-03242-000 22.5' 028-03242-000 22.5'
UW, UX 028-09951-000 5' 028-09951-000 8.5'
028-03242-000 26'
U8, U9* 028-03242-000 26' 028-03242-000 26'
UW, UX 028-09951-000 4.5' 028-09951-000 8.5'
028-03242-000 24.5'
U8, U9** 028-03242-000 24.5' 028-03242-000 24.5'
YW, YX 028-09951-000 7' 028-09951-000 12'
028-03242-000 37'
Y8, Y9* 028-03242-000 37' 028-03242-000 37'
YW, YX 028-09951-000 6.5' 028-09951-000 12'
028-03242-000 33'
Y8, Y9** 028-03242-000 33' 028-03242-000 33'
NOTE:
* Cooling Only Waterbox Arrangement
**Heat Recovery Waterbox Arrangement
When ordering Gasket Material specify length required by replacing the -000 with either -025 for 25', -050 for 50', or -100 for 100'.

LD13823
Figure 56 - CONDENSER HEAT RECOVERY 150 LB. WATERBOX GASKET

FORM 160.75-RP1

Table 50 - CONDENSER WITH HEAT RECOVERY COMPACT WATERBOXES 300 PSI
SHELL
FEET FEET FEET
028-09951-000 3.5' 028-09951-000 6'
BW, BX* 028-03242-000 18.5'
028-03242-000 18.5' 028-03242-000 18.5'
028-09951-000 3.5' 028-09951-000 6'
BW, BX** 028-03242-000 17.5'
028-03242-000 17.5' 028-03242-000 17.5'
028-09951-000 4' 028-09951-000 7'
IW, IX* 028-03242-000 21'
028-03242-000 21' 028-03242-000 21'
028-09951-000 4' 028-09951-000 7'
IW, IX** 028-03242-000 19.5'
028-03242-000 19.5' 028-03242-000 19.5'
OW, OX 028-09951-000 4.5' 028-09951-000 8'
028-03242-000 24.5'
O8, O9* 028-03242-000 24.5' 028-03242-000 24.5'
OW, OX 028-09951-000 4.5' 028-09951-000 8'
028-03242-000 22.5'
O8, O9** 028-03242-000 22.5' 028-03242-000 22.5'
UW, UX 028-09951-000 5' 028-09951-000 8.5'
028-03242-000 26'
U8, U9* 028-03242-000 26' 028-03242-000 26'
UW, UX 028-09951-000 4.5' 028-09951-000 8.5'
023-03242-000 24.5'
U8, U9** 028-03242-000 24.5' 028-03242-000 24.5'
YW, YX 028-09951-000 7' 028-09951-000 12'
023-03242-000 37'
Y8, Y9* 028-03242-000 37' 028-03242-000 37'
YW, YX 028-09951-000 6.5' 028-09951-000 12'
023-03242-000 33'
Y8, Y9** 028-03242-000 33' 028-03242-000 33'
NOTE:
1-PASS 2-PASS 3-PASS LD13824
Figure 57 - CONDENSER HEAT RECOVERY 300 LB. WATERBOX GASKET

FORM 160.75-RP1

Table 51 - CONDENSER WITH HEAT RECOVERY MARINE WATERBOXES 150 PSI
SHELL
FEET FEET FEET
028-09951-000 3.5' 028-09951-000 6'
BW, BX* 028-03242-000 18.5'
028-03242-000 18.5' 028-03242-000 18.5'
028-09951-000 3' 028-09951-000 5'
BW, BX** 028-03242-000 19.5'
028-03242-000 19.5' 028-03242-000 19.5'
028-09951-000 4' 028-09951-000 7'
IW, IX* 028-03242-000 21'
028-03242-000 21' 028-03242-000 21'
028-09951-000 4' 028-09951-000 6.5'
IW, IX** 028-03242-000 21'
028-03242-000 21' 028-03242-000 21'
OW, OX 028-09951-000 4.5' 028-09951-000 8'
028-03242-000 24.5'
O8, O9* 028-03242-000 24.5' 028-03242-000 24.5'
OW, OX 028-09951-000 4.5' 028-09951-000 8'
028-03242-000 24.5'
O8, O9** 028-03242-000 24.5' 028-03242-000 24.5'
UW, UX 028-09951-000 5' 028-09951-000 8.5'
028-03242-000 26'
U8, U9* 028-03242-000 26' 028-03242-000 26'
UW, UX 028-09951-000 4.5' 028-09951-000 7.5'
028-03242-000 25.5'
U8, U9** 028-03242-000 25.5' 028-03242-000 25.5'
YW, YX 028-09951-000 7' 028-09951-000 12'
028-03242-000 37'
Y8, Y9* 028-03242-000 37' 028-03242-000 37'
YW, YX 028-09951-000 5' 028-09951-000 12'
028-03242-000 37'
Y8, Y9** 028-03242-000 37' 028-03242-000 37'
NOTE:
HEAT
MAIN
RECOVERY
BUNDLE
BUNDLE
MARINE COMPACT
WATERBOX WATERBOX LD13823
Figure 58 - CONDENSER MARINE HEAT RECOVERY 150 LB. WATERBOX GASKET

FORM 160.75-RP1
VIBRATION ISOLATORS
Table 52 - NEOPRENE VIBRATION ISOLATORS
SYSTEM OPERATING WEIGHT PART NUMBER
PAD SIZE
KILOGRAMS POUNDS (Includes Quantity of 4 Pads)
Up to 7423 Up to 16,365 028-14462-000 5.5" x 5.5" (14 x 14 cm)
7424 to 13,107 16,366 to 28,835 028-14459-000 7" x 5.5" (23 x 14 cm)
13,108 to 24,332 28,836 to 53,530 028-14460-000 9" x 7" (23 x 18 cm)
24,333 to 45,666 53,531 to 100,464 028-14461-000 11" x 10" (30 x 25.4 cm)
45,667 to 58,967 100,465 to 130,000 028-15070-000 12" x 11" (30.5 x 30 cm)
58,968 to 91,332 130,001 to 200,928 028-14461-000* 11" x 10" (30 x 25.4 cm)
NOTE: * When used with K7. Quantity is 2.
Table 53 - SPRING ISOLATORS

SYSTEM OPERATING WEIGHT PART NUMBER QUANTITY
KILOGRAMS POUNDS (Includes Quantity 4 Spring Bolts) (Number of Mounts Per Package)
4536 to 8873 10,000 to 19,563 029-23716-000 4
8874 to 11,093 19,564 to 24,457 029-21793-000 4
11,094 to 13,982 24,458 to 30,826 029-21376-000 4
13,983 to 15,880 30,827 to 35,009 029-20933-000 4
15,881 to 20,974 35,010 to 46,239 029-20934-000 4
20,975 to 26,467 46,240 to 58,349 029-20935-000 4
26,468 to 35,031 58,350 to 77,229 029-20936-000 4
35,032 to 40,525 77,230 to 89,340 029-21388-000 4
40,526 to 52,163 89,341 to 115,000 029-24121-000 4
52,164 to 86,183 115,001 to 190,000 029-24384-000 4
SHELL
SHELL
END
SHEET
END SHEET CAP

SCREW
ADJUSTING
BOLT
LD13057
NEOPRENE ISOLATORS SPRING ISOLATORS
Figure 59 - NEOPRENE ISOLATORS / SPRING ISOLATORS

FORM 160.75-RP1
Table 54 - INLET CHILLED WATER STRAINER (COMPACT HEADS AND MARINE WATERBOXES)
NOZZLE SIZE PART NUMBER
6 029-12948-000
8 029-12949-000
10 029-12950-000
12 029-12951-000
14 029-14727-000
16 029-14811-000
18 029-20932-000
20 029-22729-000
Table 55 - CURRENT TRANSFORMER KIT AND TRANSFORMER ONLY

USE WITH FACTORY-MOUNTED MOTORS ONLY
USE WITH FIELD INSTALLED ELECTRO-MECHANICAL STARTERS ONLY
PART NUMBER
MOTOR
FLA "CT" RATIO TRANSFORMER KIT
VOLTAGE TRANSFORMER ONLY
(Includes Transformer)
65-111 200:1 375-17422-701 025-29469-000
112-224 350:1 375-17422-702 025-21173-002
200/600
225-829 700:1 375-17422-703 025-21173-003
830-1790 1400:1 375-17422-704 025-21173-004
11-37 200:1 375-17422-705 025-29469-000
124-264 350:1 375-17422-706 025-21173-002
2300-4160
265-518 700:1 375-17422-707 025-21173-005
519-1036 1400:1 375-17422-708 025-21173-011

FORM 160.75-RP1
MULTIPLE UNIT SEQUENCE KIT CONTROLS
Table 56 - MULTIPLE UNIT SEQUENCE KIT (TWO UNIT)

TWO UNIT
ITEM DESCRIPTION PART NUMBER QUANTITY
11
Controller, RWT 025-15154-000 1
2 Relay, Time Delay 024-13711-000 1
3 Switch, Toggle 024-14057-000 1
1
Not Shown. Remote Mounted.
Table 57 - MULTIPLE UNIT SEQUENCE KIT (THREE UNIT)

THREE UNIT
2 Control, Temp 2 Stage 025-10215-000 1
3 Relay, TD 115V 024-30497-000 2
4 Relay, Control 120V Coil 024-14519-000 2
5 Relay Assy. 375-21706-000 1
8 Switch, Toggle 3 Position 024-17026-000 1
18 Switch, Toggle 024-11736-000 1
Table 58 - MULTIPLE UNIT SEQUENCE KIT (FOUR UNIT)

FOUR UNIT
2 Control, Temp. 3-Stage 025-10214-000 1
3 Relay, TD 115V 024-30497-000 3
4 Relay Assy. 375-21706-000 1
5 Relay, Control 120V Coil 024-14519-000 8
8 Switch, Toggle 024-11736-000 1
11 Switch, Rotary 4 Ckt 15A 024-20494-000 1

FORM 160.75-RP1
MISCELLANEOUS AND ACCESSORIES

Table 59 - CONSUMABLES
DESCRIPTION PART NUMBER QUANTITY
Compound, Heat Conductive (For Thermometer Wells) 013-00898-000 4 Oz. Can
Caribbean Blue Enamel, Touch-up Spray Can 013-01835-000 -
Black, Touch-up Spray Can Purchase Locally -
YORK "K" Oil (5 Gallon) 011-00533-000 5 Gallon
YORK "K" Oil (R-134a Units) 1 Gallon 011-01202-000 1 Gallon
Table 60 - FLOW SWITCH CONTROL

DESCRIPTION PART NUMBER
150 DWP 024-26116-000
300 DWP 024-12144-000
Table 61 - DIFFERENTIAL PRESSURE CONTROL

DESCRIPTION PART NUMBER
Control, Differential Pressure* 025-30919-000
* 300 PSI Maximum Working Pressure
Table 62 - TEMPERATURE RECORDER

DESCRIPTION
PART NUMBER
HZ NUMBER OF PENS
1 025-09658-000
60
2 025-09823-000
1 025-12650-000
50
2 025-12330-000
Table 63 - COMMON PIPING PARTS

STAINLESS STAINLESS
DESCRIPTION STEEL TUBING NUT STEEL SLEEVE
STEEL TUBING STEEL SLEEVE
3/8" 003-00969-000 003-02407-000 023-18977-000 023-20760-000 023-17534-000
1/2" 003-00243-000 023-17541-000 023-19089-000 023-17542-000
3/4" 003-03518-000 003-02487-017 023-18286-000 023-18914-000 023-17536-000
1" 003-03515-000 023-18287-000 023-18911-000 023-17538-000

FORM 160.75-RP1
MISCELLANEOUS AND ACCESSORIES (CONT'D)

Table 64 - ELECTRICAL CONNECTORS
DESCRIPTION YORK P/N
Flow Sensor, (Style F) 025-38186-000
Flow Sensor, 90° Connector (Style G) 025-42799-000
Flow Sensor, Straight (Style G) 025-41574-000
Variable Orifice Actuator- DIN Connector 025-37878-000
Hot Gas Bypass Valve Actuator- DIN Connector 025-37877-000
Oil Return Solenoid- DIN Connector 025-37876-000
Thrust Bearing Proximity Probe- DIN Connector (Style F) 025-34047-000
Thrust Bearing Proximity Probe- DIN Connector (Style G) 025-37805-000
Compressor Stall Sensor- DIN Connector 025-37805-000
Liquid Refrigerant level Sensor- DIN Connector 025-37805-000
PRV Actuator Connector 025-38172-000
VGD Actuator Connector 025-38172-000
Table 65 - RECOMMENDED SPARES

ITEM DESCRIPTION PART NUMBER
1 Preventive Maintenance Kit (YK G Unit) 366-94952-016
Element Oil Filter 026-32831-000
O-Ring Neo1 03.484Id .139Thk M (Oil Filter) 028-14404-000
Filter Drier 3/8 Orfs 026-37563-000
O-Ring Neo1 00.364Id .070Thk M (Filter Drier) 028-12961-012
Type F Oil (R-22 Units), 5 Gallons 011-00434-000
Type K Oil (R-134a Units), 5 Gallons 011-00533-000
2
Type K Oil (R-134a Units), 1 Gallon 011-01202-000
Type J Oil (K Compressor retrofit R-22 to R-134a), 5 Gallons 011-00558-000
NOTE: Reference SI0135 for more information on recommended oil viscosities for R-134a single stage compressors.
Table 66 - AUTOGREESER KIT

DESCRIPTION MICROBOARD SOFTWARE VERSION YORK P/N
older than V27 026-41276-000
031-02430-000 / -001
Autogreaser V27 and newer 026-47498-000
031-03630-000 V0 and newer 026-47498-000

P.O. Box 1592, York, Pennsylvania USA 17405-1592 Tele. 800-861-1001 Subject to change without notice. Printed in USA
Copyright © by Johnson Controls 2013 www.johnsoncontrols.com ALL RIGHTS RESERVED
Form 160.75-RP1 (113)
Issue Date: November 15, 2013
Supersedes: 160.75-RP1 (411)

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CENTRIFUGAL LIQUID CHILLERS

RENEWAL PARTS Supersedes: 160.75-RP1 (811) Form 160.75-RP1 (1113)

Indicates a possible hazardous situation Identifies a hazard which could lead to

Indicates a potentially hazardous situa- Highlights additional information useful

CHANGEABILITY OF THIS DOCUMENT

MANUAL DESCRIPTION FORM NUMBER

TABLE OF CONTENTS (CONT'D)

Table 1 - UNIT COMPONENTS (Q3-Q6 COMPRESSORS)

ITEM DESCRIPTION PART NUMBER QUANTITY FIGURE

Gasket, ANSI 10-150# Garock (Q3/Q4) 028-15075-014 1

If the Discharge Spool Assembly

Figure 1 - UNIT COMPONENTS (Q3-Q6 COMPRESSORS)

Table 2 - UNIT PIPING (Q3-Q7 COMPRESSORS)

ITEM DESCRIPTION PART NUMBER QUANTITY FIGURE

5 Solenoid, Valve 3/8 ORFS 025-35150-001 1

NOTE: Items with an * are NOT represented.

Figure 2 - UNIT PIPING (Q3 - Q7 COMPRESSORS)

Figure 3 - UNIT PIPING (Q3 - Q7 COMPRESSORS)

Figure 4 - UNIT PIPING (Q3 - Q7 COMPRESSORS)

ITEM DESCRIPTION PART NUMBER FIGURE

Body, Oil Pump Housing (Q3-Q4) (Complete) 375-72177-001

Figure 5 - OIL PUMP HOUSING ASSEMBLY (Q3 - Q7 COMPRESSORS)

Q7, P7 - P9, AND H9 COMPRESSORS

Table 4 - UNIT COMPONENTS (Q7, P7-P9 & H9 COMPRESSORS)

ITEM DESCRIPTION PART NUMBER QUANTITY FIGURE

Gasket, ANSI 12-150# (Q7 and P7) 028-15075-015 1

NOTE: Items with an * are NOT represented.

Q7, P7 - P9, AND H9 COMPRESSORS

Figure 6 - UNIT COMPONENTS (Q7, P7 - P9, AND H9 COMPRESSORS)

Q7, P7 - P9 AND H9 COMPRESSORS

Table 5 - UNIT PIPING (Q7, P7-P9 & H9)

Q7, P7 - P9 AND H9 COMPRESSORS

Figure 7 - UNIT PIPING (Q7, P7 - P9 AND H9 COMPRESSORS)

Q7, P7 - P9 AND H9 COMPRESSORS

Figure 8 - UNIT PIPING (Q7, P7 - P9 AND H9 COMPRESSORS)

Q7, P7 - P9 AND H9 COMPRESSORS

Figure 9 - UNIT PIPING (Q7, P7 - P9 AND H9 COMPRESSORS)

P7 - P9 AND H9 COMPRESSORS (CONT'D)

Figure 10 - OIL PUMP HOUSING ASSEMBLY (P7 - P9, H9 COMPRESSORS)

Figure 11 - UNIT COMPONENTS (K COMPRESSORS)

Figure 12 - UNIT COMPONENTS (K COMPRESSORS)

ITEM DESCRIPTION PART NUMBER QUANTITY FIGURE

Block, Oil Eductor (K1-K4) 026-37956-000

NOTE: Items with an * are NOT represented.

Figure 13 - UNIT PIPING (K COMPRESSORS)

Figure 14 - UNIT PIPING (K COMPRESSORS)

THIS PAGE INTENTIONALLY LEFT BLANK.

Figure 15 - OIL PUMP HOUSING ASSEMBLY (K1 - K4, AND K7 COMPRESSORS)

OIL FILTER ARRANGEMENTS

NOTE: Items with an * are NOT represented.

OIL FILTER ARRANGEMENTS

FROM OIL COOLER

Figure 16 - OIL FILTER ARRANGEMENTS

2" OPTION WITHOUT ISOLATION VALVE

NOTE: Items with an * are NOT represented.